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Power Electronics Drives U2
Power Electronics Drives U2
Power Electronics Drives U2
Unit 2
TEL 202/05
Power Electronics and Drives
Semiconductor
Power Devices
ii WAWASAN OPEN UNIVERSITY
TEL 202/05 Power Electronics and Drives
COURSE TEAM
Course Team Coordinator: Dr. Magdalene Goh Wan Ching
Content Writer: Associate Professor Lim Soo King
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COURSE COORDINATOR
Dr. Magdalene Goh Wan Ching
PRODUCTION
In-house Editor: Ms. Jeanne Chow
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Contents
Unit 2 Semiconductor Power
Devices
Unit overview 1
Unit objectives 1
Objectives 3
Introduction 3
Power diodes 3
Breakdown voltage 5
Depletion layer boundary control 7
Conductivity modulation 8
Current-voltage characteristic 9
Switching characteristic 11
MOS-controlled thyristor 16
Turn-on and turn off of MCT 18
Switching time of MCT 18
Power MOSFET 19
Current-voltage characteristic 21
Switching characteristic 23
Other power MOSFET structures 28
Static-induction transistor 30
2.2 Thyristor 33
Objectives 33
Introduction 33
Shockley diode 34
Operation 35
Silicon-controlled rectifier 38
On-off control of current 42
Half-wave power control 43
Lighting system to power interruptions 44
Silicon-controlled switch 45
Summary of Unit 2 55
References 61
Glossary 63
UNIT 2 1
Semiconductor power devices
Unit Overview
In this unit on semiconductor devices, you will learn two main sections which are
power device and thyristor. In each topic, you need to study and achieve what have
been specified in the learning objectives via tutorials, learning activities and self-tests.
In section one on power devices, you will learn and achieve the ability and confidence
to distinguish the difference between a power device and a normal small signal
amplifier device; describe different types of power devices; describe the dc and
switching characteristics of power diode, insulated gate bipolar junction transistor,
power MOSFET, and silicon carbide power device; and study the other configuration
of power MOSFETs for solving turn-on resistance issue.
Unit Objectives
By the end of Unit 2, you should be able to:
1. Distinguish the difference between a power device and a normal small signal
amplifier device.
1. Distinguish the difference between a power device and a normal small signal
amplifier device.
Introduction
A small piece of silicon chip measuring 5.0 mm × 4.3 mm can be used to fabricate
a power device capable of handling 70 A current and 100 V blocking voltage
or designed to handle 6,500 V blocking voltage and 1,000 A current. These are
achievable via the bipolar technology in the insulated gate bipolar junction transistor
and MOS technology in power vertical MOSFET device.
Power devices including diodes, have more complicated structure, operation and
characteristics than their low power version of devices. The complication comes
from the modification of the low power version of device in such that the diode is
made suitable for high power applications. The modification is essentially generic
in nature, which contains an additional drift layer of certain pre-defined thickness
to the low power version device's structure.
Power diodes
The design structure of a pn power diode is shown in Figure 2.1. Unlike the low
power diode, there is an additional drift layer or at time called epitaxial layer or epi.
The reason it is being called epitaxial layer is because it is a doped crystalline silicon
layer being added on top of n+ substrate layer (cathode) using epitaxial fabrication
process. The thickness (Wd) of this layer will determine the breakdown voltage (VB)
of the diode. However, too thick the epitaxial level would end with too much power
dissipation, which is not good for the diode. The cross sectional area of the diode
will determine the amount of carrying current. Power diode that has cross sectional
area of several square centimeters can carry several thousand amperes of current.
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The current-voltage (I-V) characteristic of a power diode is more or less the same
as its low power counterpart except that at the forward bias region, the current
grows linearly rather than exponentially. The large current in a power diode creates
Ohmic drop in epitaxial layer that has masked the exponential current-voltage
characteristic of the diode. Figure 2.2 shows the I-V characteristics of a power diode.
VB denotes the breakdown voltage and its switch on voltage (threshold voltage) is
approximately 1.0 V.
Anode
oxide oxide
p+ 10µm
n− epitaxial Wd
n+ substrate 250µm
Cathode
1
Ron
VB
V
1.0V
The epitaxial layer is a lightly doped n− type layer. It has doping concentration lower
than the p+ anode layer or n+ cathode layer. The gradient of I-V characteristics curve is
the conductance of the diode, which is the inverse of turn-on resistance of the diode.
UNIT 2 5
Semiconductor power devices
Activity 2.1
What is the difference between a low power and high power diode?
Breakdown voltage
Let's discuss the breakdown voltage (VB) of power diode. There are basically two
types of breakdown voltage (VB) to be considered for the power diode, which are
non-punchthrough and punchthrough breakdown voltages.
where Ecrit is critical electric field of breakdown, which is depending on the doping
concentration, type of pn junction, and semiconductor material. Take for example,
if the doping concentration of a silicon abrupt junction is 1014cm−3, the critical
electric field of breakdown is 2.8 × 105 V/cm. ND is the doping concentration of
drift layer, in which it is usually in the order of 1014cm−3. eS is the permittivity of
semiconductor. q is electronic charge that has value 1.602 × 10−19 C.
Wd
n− epi
p+ n+
or drift region
Electric
Field
E1
E2
x
0 Wd
Figure 2.3
For the case of depletion width is beyond the thickness of drift layer, the electric
field E1 component causes ionization of donor carrier in drift layer. Thus, it follows
Poisson’s equation whereby the maximum electric field occurred at p+ side i.e., at x
= 0 and it is equal to
qNDWd
E1 = (2.2)
eS
When the power diode junction having both breakdown and punchthrough, the
critical electric field Ecrit = E1 + E2 and the breakdown voltage VB is equal sum of V1
and V2. Substituting E2 = Ecrit − E1 into V2 = E2Wd, then V2 = (Ecrit − E1)Wd.
qNDW 2d
VB = EcritWd − E1Wd + (2.3)
2eS
qNDW 2d
= EcritWd −
2eS
UNIT 2 7
Semiconductor power devices
The high resistivity of drift layer of the punchthrough structure has no significant
effect on the operation of the diode because conductivity modulation that occurs
during on-state operation short out the n− epi drift layer. The shorter drift region
permits lower on-state voltage as compared with the non-punchthrough type of
same breakdown voltage and carrier lifetime.
During the diffusion process of fabrication step, the lateral diffusion is faster than the
vertical diffusion, thus, the curvature of the doped anode can be extended under the
isolation whereby it will reduce the breakdown voltage of the diode if the curvature
is too small. Experiment study done using a cylindrical pn diode has shown that if
the radius of the curvature is less than six times the thickness of the depletion layer,
the breakdown voltage of the diode will be reduced. The reduction in breakdown
is caused by the electrical field in depletion thickness near the curvature becomes
spatially non-uniform and has largest magnitude where the radius of curvature is the
smallest. We shall discuss two approaches that are used to overcome this problem.
A method used to control the radius of the curvature is via the use of electrically
floating field plates shown in Figure 2.4. The field plates act as an equi-potential
surface. By proper placement, they can redirect the electric field lines and prevent
the radius of depletion layer from getting too small.
Field plates
Depletion region
p+
Depletion region
n− epi
Figure 2.4 Use of field plates to control the depletion layer boundary
Another method to control the depletion layer is the use of guard ring as shown in
Figure 2.5. The depletion layers of the guard rings merge with the growing depletion
layer of the reverse biased pn junction, which prevent the radius of the curvature
from getting too small.
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p p
p+
Depletion region
n− epi
Figure 2.5 A pn junction using p-type guard rings to improve the breakdown voltage
Conductivity modulation
When the power diode is in forward bias mode, power is dissipated in the low
conductivity n− epi drift layer. However, during “on state”, the conductivity of the
drift layer is modulated to a value, which is much higher than the value when it is
not in “on state”. This is due to high injection of excess minority carrier into the
drift layer, both from the p+ anode into drift layer and attraction of electron from
n+ cathode. The high injection of the carrier such that the change in hole doping
concentration (δp) is much higher than the not on-state doping concentration of
n− epi layer (nno) i.e., δp >> nno, can increase the doping concentration in n− epi drift
layer from the order of 1014cm−3 to 1016cm−3. This scenario will happen if the width
(Wd) of n− epi drift layer is shorter than the diffusion length of the minority carrier,
which is hole in this case. This would effectively reduce the resistance of the n− epi
drift layer. Thus, it reduces the power dissipation. Figure 2.6 shows the doping
profile of the power diode during forward bias mode. The doping concentration
of the n− epi drift layer has been changed from nno to approximately equal to Na.
n− n+
p+
p(x) = n(x)
= Na = 1016 cm−3
npo Pno
Wd x
Figure 2.6 The doping profile of power diode during forward bias
UNIT 2 9
Semiconductor power devices
Activity 2.2
State the reason why the conductivity of epi-layer of the power diode
becomes higher during the operation of power diode.
Current-voltage characteristic
The current in the n− epi region during the forward bias mode shall follow equation
(2.4).
q(µ n + µ p)NaAVd
In−epi ≈ (2.4)
Wd
where Vd is the voltage across the n− epi drift layer. µn and µp are the mobility of
electron and hole respectively. Na is the modulated doping concentration of hole.
A is the cross sectional area. This current (In−epi) is approximately equal to the rate
of excess carrier charge injected into n− epi layer, which is
qAWdNa Q−
In−epi ≈ ≈ n epi (2.5)
t t
where t is the average diffusion time of the excess carrier. Equating equations (2.4)
and (2.5), it yields equation for voltage across the n− epi layer (Vd), which is
W 2d
Vd ≈ (2.6)
(µn + µp)t
where µn and µp are respectively equal to the mobility of electron and hole.
Combining equation of the normal diode I-V equation with equation (2.4), would
yield the I-V characteristic equation for the power diode. The total voltage drop
across the diode is Vp_diode = VR + Vd.
If the doping concentration (Na) of drift region is greater than Nb = 1017 cm−3, the
doping concentration of n+ region, Auger recombination, which states diffusion time
t0
equal to t = would reduce the lifetime t of diffusion. This would
1 + (δp)
2
Nb
subsequently increase the voltage drop across the drift region. As the injected carrier
density is approaching Nb, the mobility of the carrier is also greatly reduced due to
more scattering effect, which follows equation (2.7).
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µ0
mn + mp = (2.7)
NA
1+
NB
t0
Substituting equation t = into equation (2.5), it would yield current
(δp)
1+
2
Nb
Jn−ep =
In− epi
A
=
qAWdNa
t0
N2
1 + 2a
Nb ( ) (2.8)
( )( )
2
Jn− epiWd W 2d J2n− epiW 4d
Vd + Vd − = (2.9)
qµ 0N b µ 0t 0 q 2µ 30N 2bt 0
As the concentration in the drift region Na approaches Nb, which is in order of 1017
cm−3, voltage drop across the drift region (Vd) will become larger than the term
W 2d
so that Vd can be approximately equal to
µ 0t 0
3
J− W 4
√
Jn− epiWd
Vd ≈ + 2n epi3 2 d (2.10)
qµ 0N b q µ 0N bt 0
As shown in equations (2.4) and (2.10), for large current, the drift region is Ohmic
like the voltage drop across. Thus, the voltage drops across the power diode can be
equal to
Analysis on the I-V characteristic so far has indicated several factors determining
losses in the turn-on state losses. If the diffusion time of the minority carrier can be
made large so that the diffusion length is compatible with the width (Wd) of the n−
epi drift layer then the voltage drop across drift (Vd) can be small and independent
of the current. Larger breakdown voltage (VB) requires larger width (Wd). However,
UNIT 2 11
Semiconductor power devices
the turn-on loss of a bipolar device can be estimated from the current density that
can flow in the drift region of the device as the function of breakdown voltage
(VB). From equation (2.1) and the maximum electric field at junction, which is
qNDWBreak
Ecrit = , and width of breakdown (Wbreak) in equation (2.12) can be
eS
obtained.
2VB
WBreak = (2.12)
ECrit
When breakdown occurs, WBreak is equal to Wd. Substituting equation (2.12) into
equation (2.4), it would yield minority current density J(minority) as in equation (2.13).
q(µ n + µ p)Na Vd ECrit
J(minority) ≈ (2.13)
2VB
Likewise, the majority current density J(majority) in the n− epi drift region is equal to
qµ nNDVd
J(majority) = (2.14)
Wd
µ ne SVd E 3Crit
J(majority) = (2.15)
4V 2B
Equations (2.13) and (2.15) show that as the breakdown voltage (VB) increases, the
current carrying density decreases. However, majority carrier device like MOSFET
suffers more than minority carrier device like bipolar junction transistor. This is
also the reason why bipolar junction transistor is used as the choice for large block
voltage device.
Switching characteristic
Since power device is a high current device, the switching characteristic shall be the
rate of change voltage dV/dt with response to the rate of change of current dI/dt.
Its timing diagram is shown in Figure 2.7.
There are four portions of the diagram that need to be discussed. As soon as the
diode is switched from reverse bias to forward bias mode, the large depletion layer
begins to collapse. Soon after the discharge, at the beginning of timing portion t1,
the majority carrier injection across the junction begins. There is an overshoot of
the voltage during time frame t2. This is because the large voltage drop across the
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diF diR
Irrtrr
dt IF dt Qrr =
2
0.25 Irr
0 time
Irr
t3 t4 t5
VFP
trr
Von
0 time
VR
Vrr
−VR t5
S=
t1 t2 t4
During the transition from forward bias mode to reverse bias mode i.e., when diR/dt
is negative, at time frame t3, the excess minority carrier has to be annihilated. As long
as there is excess carrier in drift region and due to small ohmic change, the voltage
of the diode drops slightly at this time frame. Time frame t4 and t5 is time reverse
recovery time. When the current turns negative, the excess carrier sweep out proceed
for a time t4, which is called storage time until the junction becomes reverse biased.
At this time, the diode voltage goes negative and rapidly acquires substantial value
as the depletion region from the junction expands into the drift region toward each
other. At this time, the negative diode current demanded by the stray inductance
of the external circuit cannot be supported by the excess carrier because there are
too few remains. From the time frame t5, the diode current ceased to become zero.
The sum of time interval t4 and t5 is termed as reverse recovery time (trr). This is an
important parameter of diode. Other specifications usually mentioned for diodes
are reverse recovery time (trr) charge Qrr and S factor - snappiness, which is defined
as the ratio of t5 and t4 time. From Figure 2.7, the reverse recovery current can be
written as
diR di t
Irr = t4 = R · rr (2.16)
dt dt S + 1
UNIT 2 13
Semiconductor power devices
Gate Gate
Metal or
Cathode Poly Si Cathode Anode
Metal
Contact Gate Oxide
n+ n+
p−
p p xn
xn
n− n−
p− substrate p
Anode
Figure 2.8
Characteristic of IGBT
The bulk of the device is the n− layer, which is the drain of the dual MOS (DMOS)
transistor, as well as the base of the pnp bipolar transistor. It is lightly doped and is
wide in order to support a large blocking voltage. Like the case of power diode, its
conductivity is modulated by injection of majority carrier during biasing. This is
the reason why the device is at time named as conductivity modulated field effect
transistor (COMFET). The characteristic of IGBT is shown in Figure 2.9.
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IA
p-i-n
pnp transistor
VG > 0
VAK = breakdown
VG = 0
VAK = 0
The characteristic can be divided into three modes. When the voltage drop between
anode and cathode (VAK) is between 0.0 V to 0.7 V of emitter-base voltage, the
IGBT can be represented by DMOS transistor in series with a p-i-n diode, which
is shown in Figure 2.10.
Anode
p-i-n
Gate
MOSFET
Cathode
Figure 2.10 Equivalent circuit of n-channel IGBT at VAK between 0.0 V to 0.7 V
UNIT 2 15
Semiconductor power devices
In this mode the voltage drop cross the DMOS is negligible, the p-i-n diode is under
forward bias and the current conduction is via recombination of excess carrier and
hole in n−-region. Thus, the anode current (IA) follows as
IA ≈
4AqniDa
xn
exp
2KT( )
qVAK
(2.17)
The second mode is when voltage drop across anode and cathode VAK is more than
0.7 V. The mode is represented by the equivalent pnp transistor circuit shown in
Figure 2.11(a). Figure 2.11(b) shows the equivalent circuit IGBT comprising the
parasitic thyristor.
Cathode Cathode
Body
spread
Ih resistance
Gate Gate
JMOS npn IMOS
Ih
MOSFET MOSFET
pnp pnp
Drift Drift
resistance resistance
IA IA
Anode Anode
(a) (b)
The characteristic of this mode represents the characteristic of a pnp bipolar junction
when the gate voltage (VG) determines the base current. Thus, the anode current
(IA) can be represented by equation (2.19).
IA = (1 + b)IMOS (2.19)
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Where b is the current gain and IMOS is the MOS current. Since the dimension of
the base is large which is n−-region, the beta value of the pnp transistor is small and
the base transport factor B can be approximated as equal to current gain a which
is approximately equal to
1
a≈B≈ (2.20)
cosh
() Wb
Ln
B is the base transport factor, a is the current gain, and Ln is the diffusion length
of minority electron.
The third mode is pnpn with gate voltage VG = 0. When the anode-cathode voltage
is larger than the breakover voltage, the characteristic latches onto a low-resistance
state, similar to that of the silicon controlled rectifier (SCR).
Activity 2.3
MOS-controlled thyristor
MOS-controlled thyristor (MCT) was a device invented by Harris Semiconductor. It
is a thyristor with two MOSFETs built into the gate structure with one MOSFFET
used to turn the device called ON-FET and one used to turn-off the device called
OFF-FET. There are two types of MCT namely p-channel MCT and n-channel
MCT. p-channel MCT has the ON p-channel, whilst n-channel MCT has the
ON n-channel. MCT has the combine characteristic of low on-state losses and
large current capability of thyristor with the fast switching speed of MOSFET
for turning-on and turning-off. The cross sectional view of the p-channel MCT is
shown in Figure 2.12.
UNIT 2 17
Semiconductor power devices
Anode
SiO2 SiO2
Gate Gate
ON-FET n +
n + ON-FET
OFF-FET p+ OFF-FET
p p
p−
n+
Cathode
The equivalent circuit of p-channel MCT is shown in Figure 2.13. It has a pnpn
thyristor, an n-channel OFF-MOSFET and p-channel ON-MOSFET.
Anode
Gate
npn
Cathode
MCT has the characteristic similar to the gate of thyristor GTO (gate turn off )
which resembles the characteristic of silicon controlled retifier SCR.
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GTO has anpn >> apnp which shall mean it has thicker n-base or incoporates an
anode-to-base short to reduce apnp. The characteristic curve is shown in Figure 2.14.
IA
Forward
Conducting
Region
IH
VAK
VH VBR(F)
Reverse Forward
Blocking Blocking
Region Region
When the gate voltage is positive, the n-channel OFF-MOSFET is in inversion mode
whilst the p-channel ON-MOSFET in accumulation mode. Thus, the thyristor is
switched off. When the gate voltage is negative, the n-channel OFF-MOSFET is
in accumulation mode whilst the p-channel ON-MOSFET is in inversion mode.
Thus, the thyristor is switched on.
Activity 2.4
The MCT can switch quite rapidly from off to on and from on to off with typical
switching of approximately 1.0 µs. The switching time for n-channel MCT is shown
in Figure 2.15.
UNIT 2 19
Semiconductor power devices
Gate-Cathode
Voltage
V Tn
time
V TP
tdoff
Gate-Cathode
Voltage
time
tfi
Anode
Current
tA
tri
10%
time
tdon
Two switching times are used to characterise the turn-on waveform of MCT. The
turn-on time (tdon) is basically set by how fast substantial injection of excess carriers
into the bases of the transistors can occur. Once there are substantial numbers of
excess carrier in the base regions, the regenerative action of thyristor can begin.
Towards the end turn-on delay time (tdon), the anode current rises rapidly. The time
taken to reach maximum anode current is termed rise time (tri). The turn-off of the
MCT has the typical characteristic of a hard-switched device and the waveforms are
characterised by turn-off delay time (tdoff ) and current fall time (tf i).
Power MOSFET
Power MOSFET has the vertically oriented four-layer structure of alternating p-type
and n-type layer as shown in Figure 2.16. It has a double diffused p-body regions,
heavily doped source and drain regions, and epitaxial drift layer that determine the
reverse breakdown voltage. An applicable power MOSFET is doped with many
thousands of this device structure connected parallel on the silicon wafer.
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Gate Polysilicon
Oxide Gate Source metal
Source
n+ n+
p p
p Well
+
p+ Well
n− Epi layer
n+ substrate
Drain metal
Drain
It has two parasitic components, which are a bipolar junction transistor and diode,
which can be used as the half bridge and full bridge converter. The bipolar junction
transistor is formed from n+-source-p-body-n−-epi layer, whilst the diode is formed
from p+-well-n−-epi/n+-drain. There is also a parasitic JFET formed between p-body
and n−-epi. To prevent switching-on of the parasitic bipolar junction transistor, the
emitter and base of the device are shorted by the source metal in fabrication.
There is an overlapping of metal across the n−-epi layer. This serves two purposes.
During inversion of the p-body, it forms accumulation layer under the n−-epi layer,
which modulates the conductivity and reduces the switch-on resistance. Figure 2.17
illustrates the switching on accumulation at the SiO2-n−-epi interface. During the
switch-off, it forms field plate preventing the radius of depletion curvature from being
too small that reduces the breakdown voltage of the device. Figure 2.18 illustrates
the depletion boundary during switch off.
Oxide
n+ poly
n+ n+
n− -epi
Source metal
Oxide
n+ poly
n+ n+
p p
p+ Well p+ Well
Depletion
Boundary
n− Epi layer
n+ substrate
Drain metal
Current-voltage characteristic
IDS
VDS ≤ VGS − Vt VDS ≥ VGS − Vt
Linear Saturation Region
Region VGS 4
4
3 VDS = VGS − Vt
VGS 3
VGS 2
1
VGS 1
VDS
0 1 2 3 4 5 6 7 8 9 BVDSS
VGS ≤ Vt(cutoff )
When the power MOSFET is biased by a large gate-to-source voltage (VGS), the
device will be driven into linear or ohmic region. The power MOSFET is in linear
or ohmic region when it satisfies the condition as shown in equation (2.21).
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where Vt is the threshold voltage of MOSFET and VDS is the voltage between drain
and source of MOSFET. When this condition is satisfied, the power dissipation
across drain-to-source regions is at minimum although the drain-to-source current
(IDS) is large.
When the gate-to-source voltage (VGS) is larger than the threshold voltage (Vt)
and small value of drain-to-source voltage (VDS), the thickness of inversion layer is
uniform through the channel. This is because the source-to-channel voltage (VCS)
is almost constant throughout the channel. Thus, the oxide voltage (Vox), which is
equal to (VGS − VCS) is constant. The illustration is shown in Figure 2.20.
Source metal
Oxide
n+ poly
L
n +
Depletion Layer
Inversion Layer
Since there is thinning of depletion thickness at the end of channel, this shall mean
that VGS − VDS shall be reduced to Vt and consequently there is no inversion at the
end of channel and forced the device into linear region. This is not an expected
condition. However, owing to high electrical field at the end of channel, the electron
would be driven to its saturation velocity. Consequently, an extra VDS voltage would
extend the narrow depletion layer towards source. Thus, the device would maintain
in saturation region rather than forced into linear region.
UNIT 2 23
Semiconductor power devices
Source metal
Oxide
n+ poly
L
n +
Depletion Layer
Inversion Layer
Figure 2.21 Spatially non-uniform depletion and inversion layers of power MOSFET
Switching characteristic
Cgs
Cgd n+
p
Cds
n−
n+
The transient response equivalent circuit for cut-off/active region, ohmic region and
the variation of gate-to-drain capacitance (Cgs) to drain-to-source voltage (VDS) are
shown in Figure 2.23.
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Drain Drain
Cgd Cgd
Cgs Cgs
Source Source
Cgd
Cgd2
Ideal
Actual
Cgd1
VDS
VGS = VDS 200 V
The switching time is the response time of the conducting channel for a given drain-
to-source-voltage (VDS) with respect to the change in the gate-to-source voltage (VGS).
There are four switching time parameters namely, on delay time (tdOn), rise time
(tr), off delay time (tdOff ), and fall time (tf ) as illustrated in Figure 2.24.
VDS
90%
10%
VGS
tdon tr tdoff tf
The gate charge waveform and drain-to-source voltage waveform for switch on and
switch off conditions are shown in Figure 2.25.
Voltage Voltage
VDS VDS
RG(Cgd2 + Cgs)
RG(Cgd1 + Cgs)
VGS
VIN RG(Cgd2 + Cgs) VIN RG(Cgd1 + Cgs)
VGS
t0 t1 t2 t3 t0 t1 t2 t3
time time
(a) (b)
Figure 2.25 The gate charge waveform and drain to source voltage waveform for (a)
switch-on and (b) switch-off conditions
The delay on time (tdOn) is represented by the time interval between t0 and t1 as
shown in Figure 2.25 (a) where it is the time taken for the gate-to-source voltage
(VGS) to rise to threshold voltage Vt. Thus, tdOn depends on input gate impedance
(RG) and input capacitance (CISS), which can be represented by a RC network
charging principle given by
where Vin is the magnitude of the input voltage, and Vt is the threshold voltage, RG
is the input gate resistance, Cgs and Cgd are gate-to-source capacitance and gate-to-
drain capacitance at zero bias voltage respectively. During this time interval, the gate
voltage (VGS) rises exponentially following expression
[
VGS(t) = VIN 1 − exp −
( t
RG(Cgs + Ccd) )] .
Time interval (t1 − t2) represents the fall time (tf ) as shown in Figure 2.25 (b) where
it is the time taken for the drain-to-source voltage (VDS) to rise from minimum to
maximum value. It can be obtained from the expression given by
R G C g d + (VL − VF)
tf = (2.23)
I DS
Vt +
gm
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where Cgd is the gate-to-drain capacitance, Cgs is the gate-to-source capacitance, IDS
is the drain to source current, gm is the transconductance, VF is the turn-on voltage
drops of the power MOSFET and VL is voltage drop across stray inductance (Ls).
(VDS) is VDS(t) = VF +
1
R GCgd ( I
Vt + DS t.
gm )
The time interval (t1 − t2) of Figure 2.25 (a) represents the rise time (tr), which
has the same expression as the tf except the denominator needs to change to
IDS
Vt − since it is the time interval for the gate-to-source voltage to raise from the
gm
value Vt to the value VIN. During this interval, the drain-to-source current (IDS)
{ [
follows expression IDS(t) = gm(VGS − Vt) = gm VIN 1 − exp −
( t
R G( C gs + C cd) )] }
− Vt .
The time interval (t0 − t1) of Figure 2.25 (b) represents off delay time (tdOff ). It
is the time taken to discharge the gate from its threshold voltage (Vt) to zero volt.
Using the discharge mode of RC network, tdOff is represented by the expression
( )
V IN
tdOff = RG(Cgs + Cgd)1n (2.24)
IDS
Vt +
gm
where Cgs and Cgd are gate-to-source capacitance and gate-to-drain capacitance at
zero voltage.
During this interval, the time dependent gate-to-source (VGS(t)) follows expression
VGS(t) = Vt +
IDS
gm [ (
= VIN exp −
t
R G(C gs + C gd)
. )]
The time interval (t2 − t3) of Figure 2.25 (a) represents the time taken to charge the
gate to the applied gate voltage (VIN) after the drain-to-source voltage (VDS) drops
to its minimum value. The expressions used to calculate the time interval follows
equation (2.25).
UNIT 2 27
Semiconductor power devices
(VS − VF )RG C g d
(t2 − t3) = (2.25)
[ ( )]
VG − Vt +
gm
I DS
[ ]
During this interval, the drain voltage [V DS(t)] decreases linearly following
expression V DS(t) = V L −
( )
VIN − Vt +
I DS
gm
t , where V L is the voltage drops
R GC gd
The time interval (t2 − t3) of Figure 2.25 (b) represents the time for the remaining
portion of the gate-to-source voltage to be discharged. If the stray inductance
LS is small, the drain voltage can be assumed to remain relatively constant, then
the gate-to-source voltage V GS at this internal shall follow expression
(
VGS(t) = Vt +
IDS
gm ) (
exp −
t
RG(Cgs + Cgd) ) and the corresponding drain current IDS
The time intervals (t0 − t3) of Figure 2.25 (a) and (t0 − t3) of Figure 2.25 (b) are
known as turn-in time (tOn) and turn-off time (tOff) respectively.
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Besides the vertical diffusion power MOSFET structure, other MOSFET structures
are available. They are aimed to reduce the switch-on resistance (Ron), improve the
current carrying capability, improve switching time, and reducing the significance of
parasitic component such as JFET that effects switching time. Some of such design
structures are Trench V-Groove MOSFET and Truncated V-Groove MOSFET
shown in Figure 2.26 and Figure 2.27 respectively. Perhaps, it is worth to mention
that UMOS is another power MOSFET structure, which is shown in Figure 2.28.
Oxide
n+ n+
p-body p-body
n− Epi layer
n+ substrate
Drain
Gate
Gate
n+ n+
Oxide
p-body p-body
n+ substrate
Drain
Gate
Source Source
Gate
N+ N+
P-base Poly P-base
N−
N+
Drain
Taking ND = 1.0 × 1016cm−3 for p-channel device type and Wd is the thickness of the
Wd
drift region. For n-channel, the on-resistance follows expression R on =
eµnND
= 1.63 × 10−8 V B25. Based on the expression, one can see that on-resistance is depending
on breakdown voltage (VB). For breakdown voltage above 200 V, the ideal on-
resistance for n-channel silicon MOSFET is greater than 1 × 10−2 ohm-cm2. This
shall mean that the turn-on voltage drop is exceeding 1.0 V. One way to overcome
the problem is to reduce the current density but this will require large cross sectional
area, which is not cost effective.
From the physics point of view, the material that has higher critical breakdown electric
field would have lower on-resistance. This can be shown from the punchthrough
equation and the avalanche breakdown critical electric field equations, which are
e SE 2Crit 2VB
ND = and Wd = . Based on these two equations, the on-resistance of the
2qVB ECrit
MOSFET shall be
Wd 4V 2B
Ron = = (2.28)
qµnND eSE3Critµn
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Static-induction transistor
The static-induction transistor is basically a JFET or MESFET. The static-induction
transistor (SIT) was introduced by Nishizawa et al. in 1972. The transistor features
non-saturating I-V characteristics with increasing drain voltage because the barrier
for carriers is lowered by electrostatic induction from the drain. It was used to power
amplifiers in the mid-1980s. The common structures of static-induction transistor
are shown in Figure 2.29. The most critical parameters in an SIT are the spacing
between gates 2a and the channel doping level ND. Most of the SITs are designed
by choosing the doping concentration such that the depletion regions from the
gates do not merge and there exists a narrow, neutral channel opening with zero
gate bias. The structures also show that the gates are formed by pn junctions, but
the SIT operations can be generalised to include metal Schottky or metal-insulator-
semiconductor MIS gates. In the case of metal gates, the device will be similar to
a permeable-base transistor. The main difference then will be the device operation
regime, not the structure. Most SITS reported are made on a silicon substrate, with
gallium arsenide (GaAs) being the next choice of material for higher-speed operations.
n+ n+
Drain Drain
Summary
Self-test 2.1
Self-test 2.2
Self-test 2.3
Feedback
Activity 2.1
Activity 2.2
Activity 2.3
Activity 2.4
2.2 Thyristor
Objectives
By the end of this section, you should be able to:
Introduction
Thyristor is a power device, which is also four-layer device. The four layers are
pnpn junctions. There are several devices in this family namely Shockley diode,
silicon-controlled rectifier SCR, silicon-controlled switch SCS, DIAC, TRIAC,
gate turn-off switch (GTO), light-activated silicon-controlled rectifier (LASCR),
unijunction transistor and etc. The characteristics of these devices are that they act as
open circuit capable of withstanding certain voltage until they are triggered. When
triggered on, they become low-resistance high current devices even when the trigger
is removed and they remain on until the current is reduced to the holding current
level or they are triggered off.
The middle n-layer of the thyristor is lightly doped that has concentration in the
region from 1013 cm−3 to 5 × 1014 cm−3. The middle p-layer is moderately doped that
has doping concentration around 1017cm−3. The cathode, which is made of n-type, is
heavily doped that has doping concentration in 1019 cm−3 region, whilst the anode,
which is made of p-type is moderately doped with doping concentration 1017 cm−3.
The doping concentration profile of the thyristor is shown in Figure 2.30.
p+
n+ p p
Activity 2.5
What is a thyristor?
Shockley diode
The construction and schematic of a Shockley diode are shown in Figure 2.31.
p
J1
n
J2
p
J3
n
Cathode (K)
Cathode (K)
A IA = IE1
Q1
IC2 = IB1
IC1 = IB2
ICB01
+
Q2 ICB02
−
IK = IE2
K
The middle pn layer is shared by transistors Q1 and Q2, which forms their base and
collector and each transistor has its own emitter, which is the upper and bottom layer.
Operation
When a positive voltage is applied to the anode of the device with respect to the
cathode, the emitter-to-base of transistor Q1 and base-to-emitter of transistor Q2 are
in forward-biased mode, whilst the common collector-to-base of both transistors is
reverse-biased mode. Let’s consider the case of low forward-bias voltage. Since the
current is expected to be low, thus, ICBO becomes significant. It should be considered
in the current calculation.
For transistor Q1, the emitter current IE1 is IE1 = IB1 + IC1 + ICBO1, where ICBO1 is the
open base reversed saturation current between collector and emitter of transistor Q1.
For transistor Q2, IE2 = IC2 + IB2 − ICBO2, which yields IC2 = a2IE2 + ICBO2
In the structure like the silicon control rectifier (SCR), whereby there is a gate
control, equation (2.30) shall be modified to include the gate current contribution,
which shall be
a2IG + ICBO1 + ICBO2
IA = (2.31)
1 − (a1 + a2)
For low anode current level, both a1 and a2 are very small. Thus, at low bias voltage
level, the anode current (IA) is close to the sum of collector-to-base reverse biased
current of the transistors. This also shows that Shockley diode is in OFF-state or
forward-blocking region since the anode current is OFF-state current.
As the anode-to-cathode voltage VAK increases, the anode current IA, a1, and a2 are
increasing gradually. The current will significantly increase. At the point when the
sum of a1 and a2 becomes one. This is also the point where VAK = VBR(F).
where VJ’s is forward bias junction voltage, which has value range from 0.7V to 0.9V
and Vn− is the voltage across junction J1 and J2, which has a few tenths of a volt.
UNIT 2 37
Semiconductor power devices
VAK(on) can also be estimated to be equal to VBE2 + VCE1(sat), a value, which is smaller
than VBR(F). Figure 2.33 shows the characteristics and its ON/OFF states. Figure 2.34
shows the calculation for the values of anode current (IA) at ON-state and OFF-state.
IA
Forward
Conducting
Region
IH
VAK
VH VBR(F)
Reverse Forward
Blocking Blocking
Region Region
RS RS
+ +
VBias VAK = VA VBias
(VBIAS − VA)
At ON-state, the anode current is approximately equal to IA = ,
RS
where VA is the ON forward voltage of Shockley diode. VBias is the biasing voltage,
VA is the voltage at anode, and RS is the resistance.
Once the Shockley diode is in ON-state, it will remain in ON-state until the anode
current IA is reduced below the holding current (IH). When anode current (IA) falls
below IH, the diode will rapidly switch back to the OFF-state and enter into the
forward-blocking region.
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The value of anode current (IA) at the point where the device switches from forward-
blocking region - OFF-state to forward-conduction region - ON-state, is called
switching current (IS). This value of current is always less than the holding current
(IH) at forward blocking region.
S VC
+ VBR(F)
V C
− RF
t
0
Silicon-controlled rectifier
The silicon control rectifier (SCR) is another four-layer pnpn device similar to
Shockley diode. However, SCR has three terminals instead of two. It has an extra
gate terminal, which is connected to the p-region of the middle pn layers. The basic
construction and schematic symbol are shown in Figure 2.36.
UNIT 2 39
Semiconductor power devices
Anode (A) A
n
Cathode
gate (G) p
n G
Cathode (K)
The equivalent circuit of a SCR is shown in Figure 2.37. Its structure is like the
Shockley diode except there is a gate connected to the p-region. It is like Shockley
diode, SCR has two states i.e., ON and OFF-states.
A Anode
p
Q1
G p
Gate Q2
n
K Cathode
When the gate current (IG) is 0 A i.e., the gate voltage (VG) is equal to 0 V. The
device is at OFF-state. The resistance between anode and cathode is very high,
which is approximately like an open circuit. When the anode voltage is higher than
the cathode voltage and a positive pulse voltage of more than 0.7 V is applied to
the gate, both transistors turn on sequentially. The gate pulse turns on transistor
Q2 and provides the connecting path for base current of transistor Q1 IB1 to turn
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on transistor Q1. These actions would turn both transistors into saturation. Even if
the triggering pulse is removed, the SCR will remain at ON-state. The illustration
of how to operate SCR is shown in Figure 2.38.
+V +V +V +V
RA RA RA R
IA
IA = 0 IB1
Q1 A Q1 A
OFF ON
K K
IB2
VC = 0 Q2 Q2
IC = 0 OFF ON
IG
IK
+V
IC = 0 IB2
Q2 A
ON
IK K
(c) SCR on
IA
From the characteristic curve, one will also notice that the holding current is higher
for higher forward-break over voltage and lower gate current.
In order to turn-off SCR, the anode current (IA) must be below the holding current
(IH). Listed here are two ways to turn-off an SCR namely anode current interruption
as shown in Figure 2.40 and forced commutation as shown in Figure 2.41.
+V +V
IA = 0
RA
RA
IA < IH
G G
(a) (b)
Figure 2.40 SCR turn-off by anode interruption: (a) shut-off and (b) force to zero
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+V +V
S S
+ − + −
RK RK
(a) (b)
SCR has many applications in the area of power control and switching application.
A few are discussed here.
SCR can be used as ON and OFF control of current. The illustration is shown in
Figure 2.42.
+V
RL
S2
RG
+ S1
Activity 2.6
The half-wave power control application of SCR is shown in Figure 2.43. In this
application, SCR is used to control the triggering angle θf by adjusting the value of
R2. Since the voltages at gate are VG1, VG2, and VG3 such that VG1 > VG2 > VG3. This
implies that the gate current is such that IG1 > IG2 > IG3 and break over voltage of
SCR shall be VBR(F)1 < VBR(F)2 < VBR(F)3. The triggering angle θf shall increase as break
over voltage increases and average power delivered to the load shall be decreased
accordingly.
R1
Vp
A
RL iL
θf = 0° 180° R2
Trigger
B
VG1
Trigger R1
Vp A
RL iL
θf = 45° 135° R2
B
VG2
Trigger
R1
Vp A
RL
iL
θf = 90° 90°
R2
B
VG3
Figure 2.43 Operation of firing phase angle control from half-wave power SCR
√ ( )
Ip θf sin 2θf
Irms = 1− + (2.35)
2 180 2p
The use of SCR for lighting system control is illustrated in Figure 2.44 (a). When
ac power is present, the cathode and anode of SCR are almost at the same potential
and the gate current is not zero.
When there is no ac power, as shown in Figure 2.44 (b), the anode voltage of SCR is
higher than the voltage at cathode. Thus, SCR will be switched to forward conducting
region triggered by the gate current. The backup battery shall supply the power to
the load. When ac power resumes, the SCR is forced commutation off and moved
into forward blocking region.
UNIT 2 45
Semiconductor power devices
R1 D3
D1 OFF +6 V
120 V
rms 6.3 V +
−
6.3 VG
V D2 R3
R2 +
6V
−
(a) ac power on
R1 D3
D1 ON
0V rms 0V
C
0V
D2 R3
R2 +
6V
−
Silicon-controlled switch
The silicon-controlled switch (SCS) has the same construction like the SCR except it
has two gate terminals namely cathode gate and anode gate as shown in Figure 2.45.
Anode gate
Anode gate (GA)
p
(GA)
n
p Cathode
Cathode gate
gate n (GK)
(GK)
Cathode (K)
Cathode (K)
The silicon controlled switch (SCS) can be turned-on or off by either gate terminal
as illustrated in Figure 2.46. To turn off SCS, it needs to reduce its anode current
to below holding current (IH).
+V +V
RA RA
A A −
Q1 GA Q1 + GA
on off
GK Q2 GK I=0 Q2
on off
K K
(a) Turn on: Positive pulse on (b) Turn off: Positive pulse on
GK or negative pulse on GA GA or negative pulse on GK
Bipolar junction transistor can be used to reduce holding current (IH) as illustrated
in Figure 2.47. Figure 2.47 (a) illustrates that the SCS can be switched off by setting
the voltage at the base of transistor Q to be at zero volt. Alternatively, as illustrated
in Figure 2.47 (b), the SCS can be switched off by directing the current to transistor
Q by switching it so that the anode current will be below hold current (IH).
+V +V
Q RA
Q on
Q off RA
Q on
Q
Q off
(a) Series switch turns off SCS (b) Shunt switch turns off SCS
Figure 2.47 Bipolar junction transistor switch used to control holding current (IH) of SCS
UNIT 2 47
Semiconductor power devices
Activity 2.7
Using the series switch turns off SCS method shown in Figure 2.47
(a), calculate the minimum voltage required to be connected to the
base of transistor Q so that the SCS can maintain in switch-on mode.
DIAC
DIAC is diode ac. Its construction and symbol are shown in Figure 2.48.
A1 A1
n
p
n
p
n
A2 A2
The equivalent circuit and characteristics of DIAC are shown in Figure 2.49 and
Figure 2.50 respectively.
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A1
Q3
Q1
Q4
Q2
A2
IF
IH
−VBR(R)
VF
0 VBR(F)
−IH
The bias condition of DIAC is shown in Figure 2.51. In both cases, the absolute
voltage of voltage V has to be more than the VBRF(F) of the DIAC.
UNIT 2 49
Semiconductor power devices
R R
A1 A1
−
+
V V
+
−
A2 A2
TRIAC
TRIAC is triode ac. It is like DIAC except it has gate terminal. TRIAC can be
switched on by a pulse of gate current and does not necessarily require break over
voltage (VBR(F)). TRIAC can be viewed as two SCRs connected in parallel in opposite
direction with a common gate terminal. Unlike the SCR, TRIAC can conduct in
both directions once the gate is triggered.
The basic construction and symbol of TRIAC are shown in Figure 2.52.
A1
A1
n n
p
n
p
n n G
Gate
A2
A2
The characteristic curve of TRIAC is shown in Figure 2.53. It has the same pattern
characteristic curve like the SCR with extra characteristic curve at negative bias
region.
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IA
The operation of the TRIAC is shown in Figure 2.54. It can be switched-on using
a positive voltage pulse. The direction of current flow depends on the voltage at
node A1 and A2. If the voltage at node A1 is larger than the voltage at node A2, then
the current will flow from node A1 to node A2. Likewise, if the voltage at node A2
is larger than voltage at node A1, then current will flow from node A2 to node A1.
+V +V
R A1
Q3
A1 Q1
G
G
A2
Q2 Q4
A2
A1
R
Q3
A1 Q1
G G
A2
Q2 Q4
A2
+V
(c) (d) Q3 and Q4 on
Like the SCR, TRIACs are also used to control average power to a load by the method
of phase control. The TRIAC can be triggered such that the ac power is supplied to
the load for a controlled portion of each half-cycle.
During each positive half-cycle of ac, the TRIAC is off for a certain interval, called
the delay angle and then it is triggered on and conducts current through the load
for the remaining portion of the positive half-cycle, called conduction angle. Similar
action occurs on the negative half-cycle except that of course, current is conducted
in the opposite direction through the load. An example is shown in Figure 2.55.
D1 RL
Trigger point
A1 VR
L
Vin
t
θf
R G
Trigger point
D2
A2 (adjusted by R)
C
The average current (Iavg) of the DIAC and TRIAC is equal to zero since the positive
and negative cycles cover the same area of current waveform. However, the rms
1 p I2 p
current Irms is Irms =
√ ∫(IP sin φ)2dφ = I2rms = p ∫(sin φ)2dφ. Thus, it is equal to
p θf p θf
[( )]
p
I2p p I2 1
I2rms = ∫(1 − cos 2φ)dφ = I2rms = p φ − sin 2φ . Therefore, the rms current
2p θf 2p 2 θf
(Irms) is equal to
√( )
Ip θf sin 2θf
Irms = 1− + (2.36)
√2 180° 2p
|
θf = 90° − tan−1
1
wRC
V
|| (
+ sin−1 BR(F)
VC(p) )| (2.37)
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where VC(P) is the peak voltage across capacitor C. The peak voltage across capacitor
Vp
1
is equal to VC(P) = ·
√( )
2
wC
1
2
R+
wC
Summary
Self-test 2.4
IA
On
IH
Off
VAK
VBR(F)
UNIT 2 53
Semiconductor power devices
Self-test 2.5
Feedback
Activity 2.5
Actitivity 2.6
Activity 2.7
Summary of Unit 2
Summary
In section one on power devices, you have learnt and achieved the
ability and confidence to distinguish the difference between a power
device and a normal small signal amplifier device; describe different
types of power devices; describe the dc and switching characteristics
of power diode, insulated gate bipolar junction transistor, power
MOSFET, and silicon carbide power device; and study the other
configuration of power MOSFETs for solving turn-on resistance
issue.
Feedback
Self-test 2.1
e SE 2Crit
The doping concentration of diode follows equation ND = .
2qVB
According to the data shown and the known doping concentration
range of the power diode, the critical electrical field should be
in 2.0 × 105 V/cm. Thus, the doping concentration shall be
11.7 × 8.854 × 10−14 × (2 × 105)3
ND = = 5.17 × 1013cm−3.
2 × 1.602 × 10−19 × 2500
Self-test 2.2
qNDW 2D
The breakdown voltage follows equation VR = .
2eS
The permittivity of silicon is eS = Kse0 = 11.7 × 8.854 × 10−14F/cm
1.602 × 10−19 × 1.0 × 1014 × 502 ×10−8
= = 193.3 V.
2 × 11.7 × 8.854 × 10−14
Self-test 2.3
Self-test 2.4
Self-test 2.5
|
θf = 90° − tan−1
1
wRC
+ sin−1 || (
VBR(F)
VC(p) )| = 90° − tan−1 ( )
14468.6
22000
+
sin−1
( )25
170.9
= 90° − 33.3° + 8.4° = 65.1°.
√( )
Ip θf sin 2θf
The rms current of the load is ILrms = = 1− +
√2 180° 2p
√( )
6.35 65.1° sin130.2°
= 1− + = 3.91A.
√2 180° 2p
References
Alexander, C K and Sadiku, M N O (2004) Electric Circuits, 2nd edn, New York:
McGraw-Hill.
Nilsson, J W and Riedel, S A (2001) Electric Circuits, 6th edn, New York: Prentice
Hall.
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UNIT 2 63
Semiconductor power devices
Glossary
Cgd Gate-to-drain capacitance
IA Anode current
IH Holding current
IK Cathode current
RL Load resistance
VG Gate voltage
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VP Peak voltage
µn Mobility of electron
µp Mobility of hole
t Diffusion time
eS Permittivity of silicon