Precom Procedure For SOUTH BELUT REV0F

Document Title: Procedure for precommissioning of 14” and 8” Pipelines
COPI Doc No.: C-84535-BS-KKO-PRO-GN-00-0002
Originator: Trans-Asia Pipeline Services Pte Ltd (Subcontractor)

Contractor: PT Rajawali Swiber Cakrawala
COPI Group Owner: Project
Area: South Belut
Location: South Belut
System: General
Document Type: Procedure
Discipline/ Sub-Discipline: Pipelines/ Pipelines
Old COPI Document No.: NA
Issued for
Issued For Akhmad Richard M
F 06.01.2014 Review & Ramesh. Y Venkat Balaraman S
Approval Zamroni Hensley
Approval
Issued for
E 03.10.2013 Review & Ramesh. Y Venkat Balaraman S
Approval
Issued for
D 17.09.2013 Review & Ramesh. Y Venkat Balaraman S
Approval
Issued for
C 03.08.2013 Review & Ramesh. Y Venkat Balaraman S
Approval
Issued for
B 19.07.2013 Review & Ramesh. Y Venkat Balaraman S
Approval
Issued for Akhmad Richard M
A IFC 6.07.2013 Ramesh. Y Venkat Balaraman S
comments Zamroni Hensley
Supervisor Project
Prepared By Checker Approved
Engineer Manager
Rev Status Issue Date Reason for Issue
Contractor Approvals COPI Approvals
Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management
Procedure C-84535-BS-KKO-PRO-GN-00-0002 – Rev 0F
Pre-commissioning of 14” and 8” Pipelines
ConocoPhillips Indonesia Page 2 of 77
REVISION SHEET
ConocoPhillips Indonesia Inc. Ltd

Rev No Date DESCRIPTION OF CHANGE
B 19.07.2013 Included MIGAS in the Action & Responsibility Matrixes

B 19.07.2013 Sec 6.2 Use of dual type recorders (Pressure & Temperature Recording in one
recorder) instead of individual pressure & temperature recorder.
B 19.07.2013 Sec 7.2: Included Riser & Spools Hydro test Pressure
B 19.07.2013 Sec 8.0 Change in Dewatering & Nitrogen Purging procedure.
1) Dewatering of 14” Pipeline from NB-CPP Platform to SB-PLEM instead
of SB-PLEM to NB-CPP Platform.
2) Sequence of Operation
Dewatering of 14” Pipeline using Compressed Air using two Hi-seal
Dewatering Pigs
Dewatering of 8” Flow line s (02 & 07) with gel pigs with a slug of MEG
from inlet port at the subsea well end to the Inline Tees.
As sb-01 well will not be ready this season. Dewatering of 8” Flow line s
(SB-01) shall be done from temporary launcher at the isolation valve of
8” flow line to Inline Tees with preloaded gel pigs with a slug of MEG in
temporary Launcher.
Dewatering of 14” Pipeline using Nitrogen gas using two Hi-seal
Dewatering Pigs
B 19.07.2013 Included Annexure-11 Gel Pig Data

C 03.08.2013 Included 2” FCG Delivery Hoses details In Sec 5.3 and in drawings in Appendix-5
C 03.08.2013 Sec 8.7 Amended that all the In-line tee valves shall be closed to prevent debris
getting into the 8” In-Line tees except for the flow lines that is being de-watered
C 03.08.2013 Separated the Procedure for Dewatering & Nitrogen Packing of 8” Flowlines (SB-
02 & Sb-07) in sec: 8.7.3 and for Sb-01 in Sec: 8.7.4
C 03.08.2013 Included Valve Checklist for Hydo testing of pipeline, Spools & Risers
Dewatering/ Nitrogen Packing of 14” Pipeline, Flowlines Sb-01, Sb-02 & Sb-07 in
Annexure-12
C 03.08.2013 Changed all the Bar to Barg
D 17.09.2013 Changed the Dewatering and Nitrogen Methodology
Dewatering of 14” Pipeline from Temporary Lay down header at SB-PLEM to
temporary Pig Receiver at NB-CPP Platform using Nitrogen gas instead of
dewatering from NB-CPP platform to SB-PLEM
D 17.09.2013 Included the Temporary Pig Receiver diagram at NB-CPP Platfrom
E 03.05.2013 Included the Temperature gauge & DWT for hydrotesting of Spools, Risers as per
MIGAS Instructions in Section 7.0 and test duration of Spools & Risers to a
duration of minimum 8 Hours
E 03.05.2013 Include the Depressurization of Pipeline System shall be done in cycles and the
Graph Chart in section 6.4
E 03.05.2013 Included the temperature gauge & DWT in the Instrument Set up diagram for
hydrotesting of Spools in Annexure-5
E 03.05.2013 Change the 24 Hour Hold Period Report as per MIGAS instructions
E 03.05.2013 Include in the Sec 8.6 Point 7 The location of discharge dewatering hoses
shall be considered to avoid/bother the vessel/boat movement area
underneath of platform.
E 03.05.2013 Sec 8.0 , Included that the N2 packing shall be 5Psig above ambient
F 06.01.2013 Sec 4.2, Change the limits of operation for Dewatering, Nitrogen purging/
Packing from Temporary launcher at SB-PLEM to Temporary Receiver at Riser
top of NBCPP Platform
F 06.01.2013 Sec 4.3 Changed the Sequence of operation for dewatering and nitrogen packing
from SB-Plem to NBCPP Platform
F 06.01.2013 Sec 8.1 and 8.8.3 point 12, Changed N2 packing to a pressure of 5 psig above
ambient instead of 5 psig.
F 06.01.2013 Calculation regarding the Nitrogen required for the Dewatering and Packing of
the 14" Pipeline and 8" (Sb-01, Sb-02 & Sb-07) Flowlines is included in the
Annexure-1
F 06.01.2014 Changed the hydrotest procedure in to two segments
1) From NBCPP Platform to SB-03 Pipeline End
2)From Sb-03 Pipeline end to PLEM
Additional Approvers (If Applicable)

Name Designation Signature Date
TABLE OF CONTENTS
Contents
1.0 INTRODUCTION ............................................................................................................... 7
1.1 SCOPE OF DOCUMENT .................................................................................................... 7
1.2 PROJECT DESCRIPTION................................................................................................... 7
1.3 FIELD LAYOUT ................................................................................................................. 9
1.4 OBJECTIVE........................................................................................................................ 9
1.5 SCOPE OF WORK ............................................................................................................. 9
1.6 DEFINITIONS AND ABBREVIATIONS ............................................................................ 10
1.7 REFERENCES .................................................................................................................. 11
1.7.1 International Standards ................................................................................................ 11
1.7.2 Project Specifications and Drawings ............................................................................ 11
1.8 CONDITION OF PIPELINE .............................................................................................. 11
2.0 RESPONSIBILITIES & INTERFACES ................................................................................ 12
2.1 RESPONSIBILITIES ......................................................................................................... 12
2.2 PROJECT RESPONSIBILITIES/SERVICES AND INTERFACE ........................................... 13
3.0 HEALTH, SAFETY AND ENVIRONMENT ........................................................................16
3.1 General Safety ............................................................................................................... 16
3.2 HAZID ............................................................................................................................. 17
3.3 Safety Systems .............................................................................................................. 17
3.4 PERMIT TO WORK SYSTEM .......................................................................................... 18
3.5 Management of Change ............................................................................................... 18
3.6 Risk Assessment ............................................................................................................ 18
3.7 Safety Requirements ..................................................................................................... 19
3.8 Safety Audit Check List ................................................................................................. 21
3.9 PRE-COMMISSIONING ORGANISATION CHART: ......................................................... 22
4.0 PIPELINE & FLOW LINES DATA .................................................................................... 23
4.1 DETAILS .......................................................................................................................... 23
4.2 LIMITS OF OPERATION ................................................................................................. 24
4.3 Sequence of Operation ................................................................................................. 25
5.0 FLOODING, CLEANING AND GAUGING PROCEDURE .................................................. 26
5.1 GENERAL ........................................................................................................................ 26
5.2 PIGS DESCRIPTION ........................................................................................................ 26
5.2.1 Pig - 1: Bi-Di Batch Pig................................................................................................... 26
5.2.2 Pig -2: Bi-Di Cleaning Pig with Magnets ....................................................................... 26
5.2.3 Pig – 3: Bi-Di Gauging Pig ............................................................................................. 26
5.3 EQUIPMENT AND INSTRUMENTS ................................................................................ 26
5.4 TEMPORARY LAUNCHER AND RECEIVER .................................................................... 27
5.5 WATER SOURCE ............................................................................................................ 27
5.6 CHEMICAL INJECTION ................................................................................................... 27
5.7 BARRIERS AND SIGNS ................................................................................................... 28
5.8 COMMUNICATION ........................................................................................................ 28
5.9 PREPARATORY WORKS ................................................................................................ 28
5.10 VALVE CHECK LIST............................................................................................................. 29
5.10.1 14” Sub Sea Launcher: .................................................................................................. 29

5.10.2 8” Sub Sea Launcher: ................................................................................................... 30
5.11 FLOODING CLEANING & GAUGING PROCEDURE............................................................ 30
5.12 FCG DOCUMENTATION ........................................................................................................ 32
5.13 STUCK PIG CONTINGENCY PLAN .................................................................................. 32
5.13.1 Pig Getting Stuck ........................................................................................................... 32
5.13.2 Dislodging a Stuck Pig: .................................................................................................. 32
6.0 HYDROTEST PROCEDURE ............................................................................................. 34
6.1 GENERAL ........................................................................................................................ 34
6.4 PRESSURISATION CYCLE .............................................................................................. 35
6.6 VALVE CHECK LIST ......................................................................................................... 37
6.8 HYDROTESTING DOCUMENTATION............................................................................. 39
7.0 WELL HEAD TIE IN SPOOLS, FLOWLINE SPOOLS & RISER SPOOL HYDROTESTING
PROCEDURE................................................................................................................... 40
7.1 GENERAL ........................................................................................................................ 40
7.5 VALVE CHECK LIST ......................................................................................................... 41
7.7 HYDROTESTING DOCUMENTATION............................................................................. 43
8.0 DEWATERING & NITROGEN PACKING PROCEDURE ................................................... 44
8.1 GENERAL ....................................................................................................................... 44
8.2 PIGS DESCRIPTION ........................................................................................................ 44
8.2.1 Dewatering Pigs -:.......................................................................................................... 44
8.2.2 Gel Pigs: ......................................................................................................................... 44
8.5 COMMUNICATION ........................................................................................................ 45
8.6 DEWATERING OF 14” PIPELINE FROM SB-PLEM to NB-CPP PLATFORM BEFORE
DEWATERING OF 8” FLOW LINES ................................................................................ 46
8.6.1 PREPARATORY WORKS ................................................................................................ 46
8.6.2 VALVE CHECKLIST .......................................................................................................... 47
8.6.3 PROCEDURE................................................................................................................... 47
8.7 DEWATERING OF 8” FLOWLINES (SB-01, SB-02 & Sb-07) FROM SUB SEA WELL
ENDS TO IN-LINE TEES ................................................................................................. 48
8.7.1 PREPARATORY WORKS ............................................................................................... 48
8.7.2 VALVE CHECK LIST ........................................................................................................ 49
8.7.3 PROCEDURE FOR DEWATERING OF (SB-02 & SB-07) FLOWLINES............................ 49
8.7.4 PROCEDURE FOR DEWATERING OF (SB-01) FLOWLINES .......................................... 50
8.8 DEWATERING/ NITROGEN PACKING OF 14” PIPELINE FROM SB-PLEM TO NB-CPP

AND NITROGEN PACKING OF 8” FLOW LINES (SB-01, SB-02 & SB-07)AFTER
DEWATERING OF 8” FLOW LINES. ............................................................................... 51
8.8.1 PREPARATORY WORKS ................................................................................................ 51
8.8.2 VALVE CHECK LIST ......................................................................................................... 52
8.8.3 PROCEDURE................................................................................................................... 52
8.9 DEWATERING / NITROGEN PACKING DOCUMENTATION........................................... 53
ANNEXURES
ANNEXURE 1 PIPELINE CALCULATION
ANNEXURE 2 PIG DRAWINGS
ANNEXURE 3 CALIBRATION CERTIFICATES FOR INSTRUMENTS
ANNEXURE 4 REPORT FORMATS
ANNEXURE 5 DRAWINGS
ANNEXURE 6 CHEMICAL DATA SHEETS
ANNEXURE 7 HSE GUIDELINES
ANNEXURE 8 RISK ASSESSMENTS
ANNEXURE 9 EQUIPMENT DATA SHEETS
ANNEXURE 10 SUBSEA LAUNCHER & RECEIVER DRAWINGS
ANNEXURE 11 GEL PIG TECHNICAL DATA
ANNEXURE 12 VALVE CHECK LISTS
1.0 INTRODUCTION
1.1 SCOPE OF DOCUMENT
This document describes the contractor’s proposed pre-commissioning methodology for Flooding,
Cleaning, Gauging, Hydro testing, Dewatering, and Nitrogen Purging/Packing of 14” & 8’’ subsea Pipelines
of South Belut Project.
1.2 PROJECT DESCRIPTION
The South Belut field is an offshore development located in Block B of the Natuna Sea approximately 10
km South of the North Belut field. The South Belut reservoir is about 10 km east to west and 3 to 4 km
north to south, in 102 m deep water. Four (4) commercial zones have been identified. ConocoPhillips
holds a 40% working interest in the Block B PSC and acts as the operator. The development partners are
INBex with a 35% working interest and Chevron with a 25% working interest.
Location Map of South Belut Field
The South Belut field is part of Company’s Block B Development Phase 5 and upon installation it will
supplement gas deliveries to the SembGas GSA-1 contract, whereas the currently producing North Belut
field is dedicated to the SembGas GSA-2 contract.
A solid basis of engineering, cost estimating and scheduling has been packaged to realize successful
completion of the project via EPCI contract. The field layout comprises of an 8 subsea well development
with the ability to add 3 future wells via a common pipeline tie back to the North Belut Central Processing
Platform (NBCPP) for processing. The project requires installing new subsea wells, a subsea pipeline and
umbilical, and the associated subsea and topsides infrastructure to receive, control, and measure South
Belut gas on the existing North Belut CPP. South Belut gas and liquids shall be measured and comingle at
North Belut CPP, and the combined production will then be exported to the existing Belanak FPSO for
onward.
South Belut Field consists of 14” pipeline and 8” flow lines which shall be used to export product from 8
each subsea wells to North Belut Central Processing Platform (NBCPP).
14” Main Pipeline connects NBCPP and South Belut PLEM with 10 numbers of In-Line Tee Assemblies
located along this pipeline at respective South Belut Subsea wells.
The 14” Main Pipeline shall be use to transfer product from South Belut Subsea well to NBCPP. It shall be
installed in three sections namely
• Pipeline-1 : 14” dia. x 0.9 km Pipeline between NBCPP and Mid Line Tie-in
• Pipeline-2 : 14” dia. x 9.4 km Pipeline between Mid Line Tie-in & SB-03 Tee Assembly
• Pipeline-3 : 14” dia. x 7.35 km Pipeline between SB-03 Tee Assembly and PLEM
Existing South Belut subsea wells (SB-01, 02, 03, 04, 05, 06, 07 & 08) and Future South Belut subsea wells
(SB-09, 10 & 11) are connected to 14” dia. Pipeline (i.e. at respective well’s In line Tee Assemblies) via 8”
dia. Flow lines and subsea tie-in spools.
The Flow lines shall be installed in 3 sections namely:-
• Flowline-1: 8” dia. x 1.6 km Flow line between SB-01 well and SB-01 In-line Tee Assembly.
• Flowline-2 : 8” dia. x 0.9 km Flow line between SB-02 well and SB-02 In-line Tee Assembly.
• Flowline-3 : 8” dia. x 0.5 km Flow line between SB-07 well and SB-07 In-line Tee Assembly.
SB-03, SB-04, SB-05, SB-06 and SB-08 subsea wells are directly connected to 14” Pipeline (i.e. respective
wells’ In Line Tee Assemblies/PLEM) via 8” dia. subsea tie-in spools.
TRANS ASIA PIPELINE SERVICES PTE LTD (SUB CONTRACTOR) has been awarded the contract to support
CONTRACTOR’s (SWIBER OFFSHORE) Pre-commissioning works of 14” pipeline, 8” Flow lines 8” Tie-in
Spools, and Tee Assemblies associated with South Belut Project
1.3 FIELD LAYOUT
1.4 OBJECTIVE
The objective of this document is to establish a detailed methodology for carrying out the Flooding,
Cleaning, Gauging, Hydro testing, De-watering, and Nitrogen Purging/ Packing of Pipelines , Flow lines,
Tie-in Spools and Tee Assemblies.
Also to ensure that all aspects of relevant Codes/Standards & Specifications are fully understood and met
by those carrying out the work. This Procedure shall be fully implemented and adhered to throughout
the work.
1.5 SCOPE OF WORK
The Pre Commissioning scope of work to be performed under this procedure shall be as follows:
Flooding, Cleaning & Gauging of 3 sections of 14” Pipelines and 3 nos of 8” Flow lines (SB-01, SB-02 and
SB-07) from Subsea Start-up Head to Subsea Lay Down header with dummy spools installed in the place
of In-Line Tee’s.
• Cleaning, Gauging & Hydro testing of 5nos of 8” Flow lines (SB-03, SB-04, SB-05, SB-06 & SB-08), On
board DSV / Pre-commissioning Vessel.
• Cleaning, Gauging & Hydro testing of 14” Riser Spools at NB-CPP
• Cleaning & Gauging of Tie in Spools at Tee’s on board DSV

• Hydro testing of entire system consisting of 14 Pipeline from NB-CPP Platform to PLEM and 8” Flow
lines, Tie-in Spools, Tee Assemblies and Subsea valves after installation of Tee-Assemblies in the place
of Dummy Spools.
• Hydro testing of Well head- Tie-in Spools.
• Dewatering of 14” Pipeline from NB-CPP Platform to PLEM and 3 nos of 8” Flow lines (SB-01, SB-02 &
SB-07).
• Nitrogen purging and packing of entire pipeline system
1.6 DEFINITIONS AND ABBREVIATIONS
The foll0wing definitions and abbreviations shall be utilized throughout this procedure
Client ConocoPhillips Indonesia (COPI)

Contractor PT Rajawali Swiber Cakrawala (Swiber)
Subcontractor Trans-Asia Pipeline Services Pte Ltd (TAPS)
API American Petroleum Institute LP Low Pressure
ASME American Society of Mechanical Engineers mm millimeter
bi-di Bi-directional MSDS Material Safety Data Sheet
BS British Standards MSL Mean Sea Level
c/w Complete With N/a Not applicable
CRA Corrosion Resistant Alloy NDT Non Destructive Test
CS Carbon Steel OD Outside Diameter
DBBV Double Block & Bleed Valve P&ID Process & instrumentation Diagram
DN Nominal Diameter PPE Personal Protective Equipment
DNV Det Norske Veritas ppm parts per million
DP Design Pressure PRV Pressure Relief Valve
DSV Diving Support Vessel psi pounds per square inch
ESDV Emergency Shut Down Valve QA/QC Quality Assurance/Quality Control
FAT Factory Acceptance Test ROV Remotely Operated Vehicle
FCG Flooding, Cleaning & Gauging scf standard cubic feet
HAZID Hazard Identification SMYS Specified Maximum Yield Strength
HP High Pressure SOW Scope of Work
HSE Health, Safety and Environment SSIV Sub Sea Isolation Valve
ID Inside Diameter TBA To be advised by Subcontractor
ISO International Standard Organization TBC To be confirmed by Contractor
ITP Inspection & Test Plan TDS Technical Data Sheet
JHA Job Hazards Analysis TP Test Pressure
kp Kilometer Point WT Wall Thickness
STOP : Hold Point Awaiting action or signature of Client / Contractor

1.7 REFERENCES
All the Pre commissioning activities shall be carried out as per the following specifications and standards
1.7.1 International Standards
Document No. Title

DNV-OS-F101 Specification for Submarine Pipeline Systems, 2008
API Spec 5L Specification for Line Pipe
API RP 1110 Pressure Testing of Liquid Petroleum Pipelines
ASME B 31.4 Liquid petroleum transportation piping system
ASME B 31.8 Gas Transmission and Distribution Piping System.
1.7.2 Project Specifications and Drawings
Document No. Title

84501-9231-2L-001 Specifications: Pipeline Testing and Precommissioning
A-84535-BS-YY0-BOD-GN-00-0001 Basis of Design for South Belut Development
B-84535-BS-KK0-PHY-GN-30-0003 Pipeline and Flow lines Precommissioning Philosophy
CPMS-PPL-EP-004 Offshore Pipeline Hydro testing, Dying and Pre-
commissioning
CPMS-PPL-EP-022 Offshore Pipeline Pigging
1.8 CONDITION OF PIPELINE
The 14” Pipeline from NB-CPP to PLEM shall be newly laid in three sections with FCG pigs preinstalled in
the start up header’s and with Dummy Spools in Place of Tie-in Tee’s or with Tie-in Tee’s.
The Dummy Spools in place of Tie-in Tee’s shall be replaced with Tie-in Tee’s assemblies after FCG
operation.
8” Flow lines (SB-01, SB-02 & SB-07) newly laid with FCG pigs pre-installed in the start up Header’s.
2.0 RESPONSIBILITIES & INTERFACES

2.1 RESPONSIBILITIES
The following responsibilities will apply during the execution of the Project.
Swiber Field Engineer: is responsible for raising and closing out of work permits. He will also be responsible
for communicating with Company and Sub Contractor.
Swiber Safety Officer: is responsible for raising and closing out the permits to work (PTW’s) at each site.
Prior to commencement of any operation at the specified time. Permit coordination has to be confirmed
and a log of this confirmation call has to be maintained by the Swiber Field Engineer.
TAPS Project Engineer:

Project Engineer will be overall responsible for execution of pre-commissioning work at Site as per the
procedure and Specifications. He will be responsible for preparing the DPR’s, Pre-commissioning reports and
responsible for communicating to the Supervisor, Technicians & Mechanics/Operators for setting up and
running of equipments & instruments. He will also be responsible for communicating with the contractor and
client.
Supervisor:
Will be responsible for setting up the equipment, Instruments and personnel spreads ensuring that all the
tasks delegated to him by the Project Engineer are carried out as per the Procedure. He will be responsible
for communicating the Project Engineer, Mechanic/Operators & Technicians.
Mechanic/Operator:
Responsible for the running and maintenance of all the equipment required for successful completion of the
precommissioning works. The Project Engineer/ Supervisor shall convey the way in which the equipment is
to be set-up verbally.
Technician:
Will be reporting to Supervisor and Project Engineer and will be responsible for the set-up of Equipment/
instruments as instructed by project Engineer / Supervisor along with installation and removal of Test Blind/
Fittings etc. The Technician shall also be responsible for setting up of temperature, pressure and volume
monitoring equipments, monitoring and logging of such information as required by this procedure.
A safety audit will be carried out before and during the operation, to check if the line of responsibility exists
and if any deviation has been made. The Project Engineer will be responsible of implementation of safety
procedure & regulation.
2.2 PROJECT RESPONSIBILITIES/SERVICES AND INTERFACE
During the works to be carried out a number of integrated responsibilities and interfaces occur which if
not adhered to could cause severe delays to the Project. Defined below are the responsibilities and
interfaces in a progressive logical sequence that identifies the services to be provided by each of the
agencies involved.
Responsible
Activity Interface With Field Operator/Client
Party
Subcontractor/ To review and issue
Obtain permit to work Field Operator/Client
Contractor the permit
Subcontractor,
To issue necessary
Equipment Set Contractor to Field Operator/Client
permits
assist
Installation of temporary Flexible Contractor,
To issue necessary
hoses / Fittings from Flooding Pump Sub-contractor Field Operator/Client
permits
to the Start up Heads to assist
Contractor & Field To witness and
Flooding, Cleaning & Gauging Sub contractor
Operator/Client approve
To issue necessary
Retrieval of Subsea LDH Contractor Field Operator/Client
permits
Contractor & Field
Retrieval of Pigs from LDH Subcontractor To witness
Operator/Client
Cleaning & Gauging of Inline-Tee’s, Contractor & Field To witness and

Subcontractor
Tie-In Spool at Tee’s on board DSV Operator/Client approve
Cleaning, Gauging & Hydro testing Contractor & Field To witness and
Subcontractor
of Riser Spools. Operator/Client approve
Recovery of Dummy Spools and
To issue necessary
installation of Inline Tee’s & Tie-in Contractor Field Operator/Client
permits
Spools at Tee’s.
Installation Of Riser & Expansion To issue necessary
Contractor Field Operator/Client
Spools at NB-CPP Platform permits
Installation Of Test Blind Flanges at Contractor & Field To issue necessary
Subcontractor
Riser Top of NB-CPP Platform Operator/Client permits
Installation Of Test Blind Flanges at
To issue necessary
Subsea at the end of 8” Flow lines Contractor Field Operator/Client
permits
and at PLEM
Hydro testing of entire Pipeline
System from NB-CPP Riser to PLEM Contractor & Field To issue necessary
Subcontractor
including 8” Flow lines, In-Line Tees Operator/Client permits
and Tie-in Spools
Contractor & Field
Instrument Setup Sub contractor To witness
Operator/Client
Sign on charts Subcontractor
Contractor & Field
Pressurization Subcontractor To witness
Operator/Client
To witness and
Contractor & Field
Air Volume Calculation Subcontractor approve
Operator/Client
Responsible
Party
Pressure Stabilization Period Subcontractor
Contractor & Field
Test Hold Period Subcontractor To witness
Operator/Client
To accept and sign
Contractor & Field
Test Acceptance Subcontractor all reports off charts
Operator/Client
as required
Depressurization Subcontractor
Subcontractor ,
Dewatering & Nitrogen Purging To issue necessary
Contractor to Field Operator/Client
Equipment Setup permits
assist
Hydro testing of Well Head Tie-In Contractor & Field To witness and
Subcontractor
Spools Operator/Client approve
Insertion of L-Gel Pigs with a slug of Contractor & Field
Subcontractor To witness
MEG in the Well head Tie-In Spools Operator/Client
Installation of Well head tie-In To issue necessary
Spools permits
Insertion of L-Gel Pigs with a slug of
Contractor & Field
MEG in the Temporary launcher For Subcontractor To witness
Operator/Client
dewatering of SB-01 Flow line
Installation Of temporary launcher To issue necessary
at Sb-01 Flow line end. permits
Connection of Temporary Flexible
hoses to the inlet port of Pig Contractor & Field To issue necessary
launcher at NB-CPP platform from Sub Contactor Operator/Client permits
Dewatering/ Nitrogen Equipment.
Dewatering of 8” Flow line from
Subsea well end to In line Tee’s with Contractor & Field To issue necessary
Subcontractor
L-Gel pigs with a slug of MEG with Operator/Client permits
Nitrogen
Contractor & Field To accept and sign all
Dewatering Acceptance Subcontractor
Operator/Client reports as required
Installation of Temporary lay Down To issue necessary
header at PLEM permits
Dewatering of 14” Pipeline from NB-
Contractor & Field To issue necessary
CPP Platform to SB-PLEM with High- Subcontractor
Operator/Client permits
Seal Bi-Di pigs
Contractor & Field
Run Pigs Subcontractor To witness
Operator/Client
Retrieval of LDH from Subsea contractor Client& Field Operator To witness
Contractor& Field
Retrieval of pigs from LDH receiver Sub contractor To witness
Operator/Client
To accept and sign
Contractor & Field
Dewatering Acceptance Subcontractor all reports off charts
Operator/Client
as required
Nitrogen Purging/Packing of Contractor & Field To witness and
Subcontractor
Pipeline Operator/Client accept
To accept and
Subcontractor Client/Contractor sign all reports
Acceptance of Nitrogen Purging and off charts.
Responsible
Party
All Records to be Submitted for To inspect all
Client/
inclusion into Final Report records and sign all
Sub contractor Contractor
reports
Safety during all pre commissioning Subcontractor

activities project engineer will
be responsible for all
safety matters
Subcontractor/
Client relating to the
Contractor
activities, agree
parameters in
conjunction with
Safety officer
Installation of permanent Subcontractor/ To inspect and
Field Operator/Client
fittings ,Re-Instatement work Contractor accept
3.0 HEALTH, SAFETY AND ENVIRONMENT

3.1 General Safety
All operations associated with this operating procedure and associated marine spread shall be performed
in accordance with the relevant TAPS/SWIBER Health, Safety and Environmental Management Systems,
policies and in accordance with the requirements of ConocoPhillips Indonesia Inc ltd Safety Guidelines.
Safety shall be emphasized throughout all phases of the work.
Prior to the start of any work shift, a Toolbox Meeting will be conducted and all relevant shift personnel
will be present including all involved third party personnel whether this is project third parties or marine
crew. In the Toolbox Meeting, the planned operations will be explained and discussed in detail. Special
attention will be given to safety and risk with reference to potential exposures to both personnel and
equipment.
Additionally a hazard identification assessment (HAZID) will be carried out and issued as a separate
document.
Safety is the responsibility of every employee irrespective of status. Employees shall ensure that their
workplace is safe and functions efficiently and safely. Common sense should be applied for safe working
practices to be implemented and adhered to at all time. Particular attention is to be given to work site
safety and to any safety procedures provided.
The following safety rules shall be adhered to at all times:

• Help prevent accidents and injury before they occur. Stay alert at all times. Report situations that may
cause or lead to accident or injury.
• In particular, report all unsafe conditions, tools, equipment and working practices immediately to
operational management or supervision such that corrective action can be taken and accidents
avoided.
• No practical jokes, horse play, or substance abuse are allowed.
• Do not remove, displace, damage or destroy any safety equipment provided for use on jobs.
• Permit to work procedures shall be strictly adhered to. No work shall commence until the appropriate
permit has been obtained from a competent issuing authority.
• Do not run except in extreme emergencies. Watch where you walk and keep alert to the movement of
equipment and other persons around you. Use the handrail when on stairways.
• All employees shall maintain their work area in a neat, orderly, tidy and litter free condition at all times.
• All employees shall use personal protective equipment (PPE) provided for their use.
• Only authorized persons shall be allowed to operate plant and power tools.
• All employees shall inspect their work areas at the end of each shift and ensure that all air, water, diesel
and electrical supplies are shut off unless otherwise instructed.
• No person shall stand under loads handled by power operated lifting equipment.
• All personnel shall be aware of what to do in an emergency.

• Personnel shall not carry out any work on vessels, pipelines or fittings, which are under pressure.
Systems shall be isolated and de pressurized prior to remedial work being carried out.
• Chemical handling shall be carried out only with appropriate PPE.
3.2 HAZID
A hazard identification assessment (HAZID) of this scope of work is to be conducted prior the
commencement of these works and the results shall be incorporated into this procedure. The risks
considered and the measures adopted to mitigate these risks to ALARP will be consolidated in the HAZID
Review Report.
The target of the HAZID is:

Ensuring all aspects of the work have been assessed
Contingency methods assessed
Hazards identified
Control measures defined
Personnel roles and responsibilities defined
Before going to the worksite, all risks are engineered as low as reasonably practicable. The
assessment should also consider recovery situations when the work does not go according
to plan.
An important consideration will be the method of intervention whether a manned or unmanned method
will be utilised. All effort will be taken to reduce the exposure of persons unless absolutely unavoidable
due to the nature of the task. The choice of intervention shall be based on a demonstrable risk level to
ALARP.
The HAZID will have raised a number of actions which are categorised as High / Medium / or Low in
relation to the HSE risk associated with the action in the HAZID. These actions SHALL be signed off as
being closed by the designated action party. ALL actions must be closed prior to the commencement of
work. Action that state ‘Ongoing’ must be monitored during the execution of the work scope as directed
by the HAZID instruction.
Where appropriate any procedural step changes as a result of the HAZID shall be incorporated into these
procedures, by means of a document revision “Including HAZID Comments”.
Job Hazard Analysis

In addition to the above mentioned Toolbox Meeting, JHAs and Risk Assessments associated with the
work shall be carried out, incorporating any HAZID actions onsite to support all work activities.
3.3 Safety Systems
Prior to mobilization, a meeting will be held to brief all TAPS/SWIBER/COPI Project personnel on all
aspects of the work scope (with specific regard to safety requirements). On reaching the work site all
personnel will undergo the site safety induction.
The PTW systems will be implemented and strictly adhered to at all times. No work will be carried out
unless the required PTW has been raised, authorized and signed.
If the scope of work changes during the duration of the PTW, the TAPS Engineer / Supervisor will ensure
that any changes to the work are discussed with the issuing authority, and the PTW modified (if
necessary) and re-issued.
Prior to operations commencing, a Pre-Job Safety Meeting will be held to ensure that all parties involved
in, or affected by the work, are aware of its nature and of the hazards involved.
The meeting will be held on site and recorded on the Pre-Job Safety Meeting Form. Any outstanding
actions following the meeting will be closed out prior to operations commencing.
A Toolbox Safety Talk will be conducted on site before each new job task or section of a job procedure.
All TAPS/SWIBER personnel will attend, with details of the work, the hazards and the precautions being
discussed. Where shift work is in operation, the Toolbox Safety Talk will be given to personnel on both
shifts. The talk(s) will be logged in the Daily Operations Report.
Any changes to the scope of work to be carried out must be risk assessed (as outlined within section 3.4
of this document). Prior to implementation, the changes must be reviewed and accepted by all
concerned.
3.4 PERMIT TO WORK SYSTEM
All work on the vessel shall use a permit to work system established on the vessel. The COMPANY PTW
system will be enforced during all aspects of the Scope and will be revalidated every 24 hours by the
onboard Company Representatives. The PTW will be raised by CONTRACTOR’s authorized personnel. The
PTW will reference any Permits that are applicable and must be signed off by relevant authority and work
site supervisor prior to any works commencing.
The PTW systems will be implemented and strictly adhered to at all times. No work will be carried out
unless the required PTW has been raised, authorized and signed and PTW displayed on working area.
All work on the vessel shall use a permit to work system established on the vessel. The Contractor PTW
system after being endorsed by the Company Representative will be enforced during all aspects of the
Scope and will be revalidated every 24 hours by the onboard Company Representative.
Work is being done on the Commissioning Vessel and NB-CPP Platform. Application for a PTW has to be
addressed in each instance as required.
3.5 Management of Change
Any work arising that develops a change to organization, personnel, systems, process/method,
procedures, products, materials or laws and regulations shall be subject to the process of re-evaluation
and approval. Management of change form shall be filled in with changes and shall be approved by
SWIBER and COPI Ltd. Any change resulting in change to the system limits, flow rates, duration's or
pressures shall be incorporated in the procedures and risk assessed accordingly.
Changes to procedure may be required as a result of changes in the scope of work.
Changes to 'Safety Critical' items must be approved by all concerned prior to starting of work.
The change to procedure will be risk assessed on location, in accordance with section 3.4 of this
procedure.
Any changes in the Procedures and Scope of Work will be subject to Senior Management approval after
due process. It is envisioned that changes will be minimal that can be dealt with by COPI Site
Representative and at his discretion will be referred to higher authority as deemed necessary.
3.6 Risk Assessment
HSE Risk Assessments identify Hazards and the degree of Risk that they pose.
Assessments are carried out to indicate the control measures (safety equipment, work procedures,
isolation methods, training and communication) required to reduce Risk to an acceptable level.
Assessments must be carried out and approved prior to work commencing.
The Risk Assessment Analysis sheet identifies the Hazards and Hazard Effects and is used to assess the
Risk as follows:
• Task / Job steps: Lists out the steps to be carried out.
• Hazard: The Severity column describes the gravity of the injury, damage or loss (low, moderate or
high).
• Initial Risk: An initial Risk Factor will be obtained by assessing the severity and probability
(frequency) of the harm that might arise from the Hazard.
• Controls: Existing or proposed Hazard control measures will be entered against each identified
potential accident. These measures should reduce the risk to an acceptable level. If the risk
remains unchanged other remedial action should be specified on the sheet until it is reduced.
• Residual Risk: Following the evaluation of risk and identification of remedial action, a
reassessment of risk will be carried out and the resulting risk factor entered. Risk factors 3, 4 or 5
require further identification of remedial measures. Risk factor 3 indicates that whilst the risk is
acceptable, further remedial or improvement is appropriate. Managers will seek to ensure that all
risks with factors of 5. 4 or 3 are eventually reduced to 2.
3.7 Safety Requirements
The safety of personnel is of paramount importance during all pre commissioning and related activities.
All safety precautions shall be taken to minimize risk to all personnel involved. It is the responsibility of
the project Engineer as well as the individual to ensure that the following points are considered prior to
commencement of activities:
• Ensure that all relevant provisions of Project safety are adhered to during the entire duration of
the work.
• Provide means of safe guarding the safety of personnel and equipment working in the vicinity of
the test sections. Unauthorized crew shall be asked to stay away from Operational area by
putting up warning sign boards.
• Ensure that all equipment is in good condition and suitably maintained and all associated
certificates are available on site.
• Ensure good housekeeping avoiding unnecessary trip hazards.
• Check if personnel require any further training prior to commencing activities.
• Ensure all personnel have the correct PPE.
• Check if manual handling is necessary or can be avoided.
• Ensure installation of any screens or barriers for the protection of others if necessary.
• Provide access to Material Safety Data Sheets.
• Ensure availability and accessibility of first aid facilities
• Provide checklist procedure covering whole operation activities.

• Ensure attendance of all crew for toolbox talk before commencement of work and at the
beginning of each shift.
• Ensure completion and availability of work permit

• Prior to any system being operational all non-essential personnel will be removed from the
cordoned area.
• Once operational only authorized personnel will be allowed to enter this cordoned area.
• A copy of risk assessment shall be attached to the permit to work and discussed at the beginning
of each shift to ensure personnel are aware of risks and mitigations.
• For any work outside the normal scope of work, an MOC will be raised for the change in scope,
and toolbox/safety talks and job task analysis will be held with all relevant parties to re-evaluate
the risks.
• Ensure that barriers and safety signboards are erected in English and local language at
appropriate locations during the testing period to warn everybody of testing operations. The
display shall be as follows: “PIPELINE UNDER PRESSURE- KEEP AWAY- Keep Away” & “ Awas Pipa
Bertekanan Tinggi – Jangan Mendekat”
• Liaison with the client’s representative(s) and with the HSE Dept on matter regarding health,
safety and environmental protection.
• Update or inform management and all concerned personnel regarding inherent and incidental
hazards in the operation.
• Ensure that proper communication is in place and all personnel engaged in the job know
emergency procedures.
• Ensure that all personnel involved in pre commissioning operations shall be instructed and be
aware of the possible hazards and consequences of failure of pipes or fittings under pressure test
conditions.
• Ensure that tool box meetings shall take place prior to start of each shift. The work procedure and
the safety precautions shall be explained to the team members during the toolbox meetings.
• Ensure that when pumps are being refueled that thick rubber gloves and face shield are worn and
that eyewash is carried on the fuel bunker/ fuel truck for immediate use in case of splashing.
• Ensure that safety goggles are worn when fuelling machinery.

• Ensure that when finished with a piece of equipment that it is returned to its proper place of
storage and not left lying around where it could cause an accident.
• Ensure that good contact is maintained between the launcher and receiver during testing
operations. Communication systems are to be tested prior to commencement.
• Ensure all personnel engaged in the job knoww emergency procedures.
• It is the responsibility of each individual working on this project to report any areas of concern
regarding safety.
• Ensure that High Pressure Jumper Hoses are tied to the launchers/receivers to prevent whipping
in case of rupture.
• Ensure that while pipeline is under pressure nobody shall be allowed to work on or around the
section under test. Testing crew members shall have access to visually inspect for leaks.
• Ensure that the Safety Audit checklist attached is completed and signed off prior to work start
3.8 Safety Audit Check List
Pipeline Details
Activity
Sr. No Item Description YES NO
01 Are the relevant work permits in place
02 Has a tool box talk been held and the relevant form completed and
signed by all personnel
03 Has a risk assessment job site review meeting been held and the
relevant form completed
04 Are all flexible hoses suitably pressure rated and secured, test
certificates available on site and checked
05 Are all temporary fittings suitably pressure rated
06 Are barriers erected around the agreed working area
07 Are all personnel wearing protective clothing including eye

protection
08 Firefighting equipment available at plant and equipment locations
09 Is the temporary system satisfactorily tested and accepted
10 Are emergency muster points identified and notified
11 Ensure that the communications are working satisfactorily
12 Ensure that all relevant material used for the operation have a valid
Certificates
TAPS SWIBER COPI MIGAS
SIGNATURE
DATE
3.9 PRE-COMMISSIONING ORGANISATION CHART:
Conoco Phillips MIGAS
Swiber Field Engineer
Trans Asia Field Engineer

Diving Supervisor
Trans Asia Supervisor
Divers
Trans Asia Technicians Trans Asia Pump Operators/

Mechanics
4.0 PIPELINE & FLOW LINES DATA

4.1 DETAILS
The scope of works broadly covers the Flooding, Cleaning, Gauging, Hydro testing, Dewatering &
Nitrogen Purging/ Packing of the following segment of rigid pipelines & flow lines as listed below:
14” Pipeline from NB-CPP to SB PLEM

14” x 17.65 km NBCPP to SB PLEM Pipeline
Parameters Section 1 Section 2 Section 3
From NBCPP Midline Tie in SB-03 TEE Assembly
To Midline Tie in SB-03 TEE Assembly SB PLEM
OD (in) 14”
OD (mm) 355.6
WT (mm) 11.1
ID (mm) 333.4
Length (km) 0.9 9.4 7.35
3
Approx Volume (m ) 78.57 820.63 641.66
Material Grade API 5L X65 PSL2
Design Pressure (bar g) 120.70
Hydro test Pressure (bar
150.8
g)
Pigging direction From subsea startup head to subsea lay down head
Precom Equipment
Swiber Supporter or any Swiber provided vessel
Location
8” Flow line from barred Tee to SB Wells

8” Flow Lines
Parameters SB-01 SB-02 SB-07
From SB-01 SB-02 SB-07
To barred TEE barred TEE barred TEE
OD (in) 8.625”
OD (mm) 219.1
WT (mm) 7.9
ID (mm) 203.3
Length (km) 1.510 0.873 0.482
Approx Volume (m3) 49 28.33 15.64
Hydro test Pressure (bar g) 150.8
Pigging direction From subsea startup head to subsea lay down head
Precom Equipment Location Swiber Supporter or any Swiber provided vessel
8” Flow Lines
Parameters SB-03 SB-04 SB-05 SB-06 SB-08
From SB-03 SB-04 SB-05 SB-06 SB-08
To barred TEE barred TEE barred TEE barred TEE barred TEE
OD (in) 8.625”
OD (mm) 219.1
WT (mm) 7.9
ID (mm) 203.3
Length (km) 0.040 0.070 0.039 0.271 0.030
Approx Volume (m3) 1.298 2.27 1.265 8.79 .97
Hydro test Pressure (bar g) 150.8
Test Location Onshore Yard or On board DSV
4.2 LIMITS OF OPERATION
Description From To
Flooding, Cleaning & Gauging for 3 Subsea Startup Head Subsea Lay Down Header
sections of 14” Pipeline
Flooding Cleaning & Gauging for 3 Subsea Startup Head Subsea Lay Down Header
Flow lines (SB-01, SB-02 & SB-07)
Cleaning & Gauging of 5 Flow lines Temporary Pigging Launcher at Temporary Pigging Receiver at other
(SB-03, SB-04, SB-05, SB-06 & SB-08) one end of flow line spools/ Tie-in end of the flow line spools/ Tie-in
Spools, Subsea Tie-in Spools, Well spools spools
head Tie-in Spools & Riser.
(On board DSV or Pre-
commissioning Vessel)
Hydro testing of Riser after Test Blind Flange at riser top end Test Blind Flange at Subsea end of
installation at NB-CPP Platform riser
Section-1: Test Blind Flange Test Blinds Flanges Installed at SB-03

Installed at Riser top of NB-CPP end including 8” Test Blind flanges
Platform installed at the flow line ends
Hydro testing of entire pipeline terminating at Subsea wells.
F System in two sections Section-2 Test Blind Flange Test Blinds Flanges Installed at SB-
Installed at SB-03 In line tee PLEM including 8” Test Blind flanges
Pipeline end installed at the flow line ends
terminating at Subsea wells.
Hydro testing of Sb-03 Inline Tee and Test Blind Flange Test Blind Flange
connecting 14" & 8" spools
Hydro test of Wellhead Tie-in Spools Test Blind Flange at one end of Test Blind Flange at other end of
Spool Spool
Dewatering & Nitrogen Purging of 2” Inlet port on Well Head Tie-in In line barred Tee
8” Flow line (SB-02 & SB-07) Spool at Subsea well end
Dewatering & Nitrogen Purging of Temporary Launcher at Subsea In line barred Tee
8” Flow line (SB-01) well end
Dewatering of entire 14” Pipeline Temporary Launcher at SB-Plem Temporary Receiver at Riser top of
NB-CPP Platform
Nitrogen Purging/ Packing of entire Temporary Launcher at SB-Plem Temporary Receiver at Riser top of
14” Pipeline NB-CPP Platform
4.3 Sequence of Operation
Flooding
Cleaning
Gauging
Cleaning & Gauging of Riser, Tie-in spools at Inline Tees and Flow line Spools.
Hydro testing of Riser
Installation of Riser Pipe & Expansion Spools (By Swiber)
Hydro testing of Entire 14” Pipeline System Including 8” Flow lines (SB-01, SB-02 & SB-07)
Depressurisation
Hook up of topside piping from Riser top to Permanent Barrel at NB-CPP platform (By
Swiber)
Dewatering of 14” Pipeline from NB-CPP Platform to SB-PLEM before dewatering of 8” Flow
lines with Nitrogen
Dewatering and Nitrogen Packing of 8” Flow line (SB-01, SB-02 & SB-07) from SB Well ends
F to In line Tees with Nitrogen
Dewatering and Nitrogen packing of 14” Pipeline from SB-PLEM to NB-CPP Platform after
dewatering of 8” Flow lines to remove the water and gel pig pieces discharged from the 8”
flow lines and to pack the pipeline with nitrogen.
5.0 FLOODING, CLEANING AND GAUGING PROCEDURE

5.1 GENERAL
Work permits shall be obtained prior to commencement of the work.

The limits for FCG operation shall be from Subsea start-up head to Subsea Lay down header with Pre-
installed dummy spools in the place of in line Tee’s for the three sections of 14” Pipeline and three no’s of
Flow lines SB-01, SB-02 & SB-07
The Limits are shown in drawing TAPS-CP-SB-P&T-001 & 002 as enclosed in Annexure-5.
Water winning Equipment & Filling Equipment setup shall be done on board DSV/ Pre-com support Vessel.
The Equipment set up shall be as per the drawing TAPS-CP-SB-P&T-003 enclosed in Annexure-5.
5.2 PIGS DESCRIPTION
5.2.1 Pig - 1: Bi-Di Batch Pig
The Batch pig, as per Drawing Nos: 82475-2 & 82475-10 shall be approved by Company prior to launching.
The Batch pig used will be a bi-directional disc type, with 4 no’s of sealing discs and 2 no’s of support discs
5.2.2 Pig -2: Bi-Di Cleaning Pig with Magnets
The Cleaning Pig, as per Drawings Nos: 82475-1 & 82475-9 shall be approved by company prior to
launching. The cleaning pig used will be a bi-directional disc type & equipped with circular steel wire
brushes as cleaning elements. The brushes will be fitted onto the pig body in such a way so as to provide a
complete 360 deg cleaning coverage. The brush cleaning pig shall be capable of removing any loose
debris in the pipeline including welding slag, loose mill scale, corrosion product, etc. by magnets fitted on
pig body.
5.2.3 Pig – 3: Bi-Di Gauging Pig
The Gauging Pig, as per Drawing No: 82475-3 & 82475-11 shall be approved by Company to prior to
launching. The gauging pig shall be a bi-directional pig with polyurethane discs, equipped with gauging
plate. Gauging plate shall be made of 6 mm thick aluminium plate with radial incisions at 45deg interval.
The OD of the gauge plate shall be equal to 95% of Min ID of the Pipeline Segment
I.e. for
14” Pipeline sections 95% of 333.4mm = 316.73mm
8” Flow lines 95% of 203.3mm = 193.13mm
5.3 EQUIPMENT AND INSTRUMENTS
All the equipments shall be function tested at yard before mobilization to site. Trans-Asia Representative
shall be responsible for ensuring that the equipment and instrumentation that is delivered to the site is in
accordance with the equipment and instrument lists in the Procedure.
All instrumentation will be calibrated not older than 2 months prior to mobilization by a third party and
will be valid for a minimum 6 month period. The original calibration certificates shall be available at job
site at all times.
Following Equipment and Instruments will be mobilized for Flooding, Cleaning & Gauging operation.
Quantity Equipment Description

Req Spare Total Water Winning Operation
1 1 2 Water Winning Pumps 400m3/hr @ 4 barg
1 - 1 Break Tank 30m3/hr
4 2 6 6”X6 mtr Suction Hoses & Delivery
1 - 1 6” Lay Flat Hoses (100 Mtrs Bundle)
As Required Delivery Manifolds, Bolts, Nuts, Gaskets etc
Req Spare Total Flooding Cleaning & Gauging Operation
1 1 2 Centrifugal Discharge Pump, Diesel Driven. 300 m3/hr @ 25barg
1 1 2 50 Micron Basket Filters
1 1 2 Chemical Injection Pumps with Flow meters
1 - 1 20’ Material Container with tools & tackles
1 - 1 IBC Tanks containing Hydro test Chemicals, 1000 liters Capacity
1 - 1 IBC Tanks containing Sea Dye , 200 liters Capacity
2 2 4 Pressure Gauges 0-28 barg
1 1 2 Pressure Recorders 0-40 barg
1 1 2 Water Flow meters
1 set - 1 set Tools, Spares & Accessories
25 Nos of 2” High pressure hoses (each 20 mtrs long) @ 30 barg .
with both ends Swivel 2” x 200# RF Flanges and 5 Nos with one end 2” x
21 9 30
300# Swivel RF flange and other end 2” NPT Female Swivel Coupling
As required Valves, Gaskets, etc
5.4 TEMPORARY LAUNCHER AND RECEIVER
The temporary Subsea launcher and receiver shall be designed/ fabricated to accommodate at least four
no of pigs. The Subsea start up header and Lay down header shall be designed to minimize the number of
diving operations required during Pigging operation.
Please refer to Drawings enclosed in Annexure-10 for details of subsea Start up & Lay Down headers.
5.5 WATER SOURCE
The sea water filtered by 50 Micron Filters and treated with Hydro test chemicals & Sea Dye shall be used
for Pigging & Hydro test operation.
5.6 CHEMICAL INJECTION
The filtered sea water shall be used to push the pig train and shall be mixed with water inhibitor chemical,
MT 5549R which is a cocktail of oxygen scavenger, biocide and corrosion inhibitor. Sea dye shall be used
as a Fluorescent Dye with chemicals for leak detection.
The dosage of Chemicals required shall be determined by Chemical manufactured after analysis of Sea
water sample. However as per standard practice dosage of Chemical Cock tail shall be 500 ppm to give
1year protection and the sea dye shall be 30 ppm.
Chemicals shall be injected at a required dosage on the delivery side of the filling pump by using Chemical
Injection pumps, fitted with adjustable flow depending on the out flow rate of the filling pump.
5.7 BARRIERS AND SIGNS
The TAPS Representative shall agree with the SWIBER Representatives and Site Safety Officer the
positions of a safe boundary for each operation and the positions in which signs are to be placed.
No work other than that controlled by the TAPS Representative shall be allowed within the defined
boundary during operations for which TAPS is responsible. Entry by unauthorized personnel shall be
prohibited.
5.8 COMMUNICATION
Prior to operations commencing, communications shall be set up between Water winning Location,
launcher and receiver locations. If communications are lost, the operation will be suspended until such a
time that they are resumed.
5.9 PREPARATORY WORKS
A- ACTION H- HOLD R-REVIEW W -WITNESS ACTIONS

Prior to the commencement of the FCG operation a tool box A R W W
1 safety talk will be carried out and the form signed by all
personnel.
Raise the required permit to carry out the work on particular A A W W
pipeline and location from field operator. Ensure that all
2
personnel involved with the operation are fully aware of
permit safety conditions. The risk assessment- job site review
form shall be attached to the permit.
Install the necessary barrier tapes and sign boards on the safe A W W W
3 boundaries and ensure that the area has been properly
cordoned off.
Set up the Water Winning Equipments, Filling & Chemical A R W W
4 Injection Equipments on board DSV/ Pre-Com Vessel
Please Refer Drawing: TAPS-CP-SB-P&T-003
Connect 2” Flexible hoses from Filling pump delivery A A W W
manifold to the Subsea Start Up header with the help of
diving support.
5
2” Flexible hoses of 20mtrs Long each, shall be inter-
connected on Barge to make it a string before lowering in to
the sub sea to connect to the Subsea start up header.
Please Refer Drawings: TAPS-CP-SB-P&T-010
6 Install Pressure gauges, Recorders A R W W
7 Confirm that all the valves of Subsea lay down header at H A R R

receiver are in Open position.
8 Ensure that all the valves in Startup Header are as per the A A W W
Valve check List
9 Preliminary Radio and communication check. A A W W
Get the confirmation from Client/Company to proceed with A A A A

the dewatering operations.
10
STOP
5.10 VALVE CHECK LIST
5.10.1 14” Sub Sea Launcher:
2” Flexible Hoses string with Identification numbers: Hose String 1, Hose String -2 & Hose string-3 at both
ends of the hose string shall be connected from the delivery manifold of filling pump to Temporary
Subsea Launcher as below
Sr.No Details of Operation/ Activity Connection of 2” Hoses to Valves in Open Valves in Closed
the Valves position position
1 Flooding Hose String-1 to V2 V2 V1,V3 ,V4,V5&V6
2 Launching of First Pig Hose String-2 to V3 V3 V1,V2,V4,V5& V6
3 Launching of Second Pig Hose String-3 to V4 V4 V1,V2,V3,V5 & V6
4 Launching of Third Pig Hose String-1 Shall be V6 V1,V2,V3,V4 & v5

5 After Launching of Third Pig Disconnected from V2 and V3, V4 & V6 V1 ,V2 &V5
connected to V6.
5.10.2 8” Sub Sea Launcher:
2” Flexible Hoses loop with Identification numbers: Hose String 1 & Hose String -2 at both ends of the
hose string shall be connected from the delivery manifold of filling pump to Temporary Subsea Launcher
as below
Sr.No Details of Operation/ Activity Connection of 2” Hoses to Valves in Open Valves in Closed
the Valves position position
1 Flooding Hose String-1 to V2 V2 V1,V3 ,V4,V5&V6
2 Launching of First Pig Hose String-2 to V3 V3 V1,V2,V4,V5& V6
3 Launching of Second Pig Hose String-1 shall be V4 V1,V2,V3,V5 & V6

4 Launching of Third Pig disconnected from V2 and V6 V1,V2,V3,V4 & v5
5 After Launching of Third Pig connected to V4 V4 & V6 V1 ,V2,v3 &V5
Hose String-2 shall be
disconnected from V3 and
connected to V6
5.11 FLOODING CLEANING & GAUGING PROCEDURE
A- ACTION H- HOLD R-REVIEW W –WITNESS
RESPONSIBILITY
Raise the required permit to work and ensure that all personnel A W W W
involved with the operation are fully aware of permit safety
1
conditions. The risk assessment- job site review form shall be
attached to the permit
Prior to the commencement of any operation a tool box safety talk A W W W
2
will be carried out and the form signed by all personnel
Inform Client/TPA/Company representative once ready to start the A/H R R/H R/H
3
FCG operation and obtain approval to commence.
Start Water winning Pumps and pump the Sea water in to the Break A W W W
4
tank.
Check the valve check list (Ref: Sec 5.10) and position the valves as A A W W
5
per the check list with the help of diving support
Start the Filling Pump & Chemical Injection Pumps. A W W W
6
Flood the Filtered treated (Cocktail injected) sea water in the A W W W
Pipeline equivalent to 500 linear meters of the Pipeline. This is to
7
minimize Pig Friction and flush away any foreign materials ahead of
the first pig.
Stop the Water Winning, Flooding & Chemical injection pumps and A A W W
8
position the valve as per the check list for launching of 1st Pig.
Start the Pumps and Launch the Bi-Di Batch Pig (Pig-1) A W W W
9
Pump Filtered treated (Cocktail & Dye injected) sea water equivalent A W W W
10
to 200 linear meters of the Pipeline behind the 1st Pig.
11
position the valve as per the check list for launching of 2nd Pig.
Start the Pumps and Launch the Bi-Di Cleaning Pig with Magnets A W W W
12
(Pig-2)
Pump Filtered treated (Cocktail & Dye injected) sea water equivalent A W W W
13
to 200 linear meters of the Pipeline behind the 2nd Pig.
14
position the valve as per the check list for launching of 3rd Pig.
Start the Pumps and Launch the Bi-Di Gauge Pig (Pig-3) A A W W
15
After Launching of the 3rd Pig Position the valves as per the checklist. A A W W
16
Pump Filtered treated (Cocktail & Dye injected) sea water till all the A W W W
17
three articulated Pigs are received in the receiver.
Maintain the pig speed of 0.3 – 2.0 m/s A W W W
18
The level of water in the break tank shall be continuously monitored A W W W
19
in order to ensure that no air enters in the pipeline.
During the pigging operation record the following: A W W W
• Type of Pig & Pig Assembly
• Time of launch
• Time of Receive
• Volume injected behind pigs (from flow meter)
• Chemical Injection rate
20 • Fill Water Temperature
• Pressures from the gauge
• Pressure recorder’s pressure
• Disc Wear Record
• Gauge Plate Photos /Measurements before launching and
after receiving
Receipt of all the three Pigs in the subsea lay down header can be A A W W
21 confirmed by sudden raise in the pressure of the pipeline and by the
Flow meter reading installed at the delivery side of the filling pump.
To make sure that all the pigs are received in the receiver , a volume A W W W
22 of 110% volume of the pipeline segment shall be pumped behind the
third pig
On receipt of all the three pigs in the Subsea Lay down header. A W W W
23
Water winning and Filling pumps Shall be stopped
Subsea Lay Down header shall be recovered from the Sea bed H A W W
24
Retrieval of Pigs from the Subsea lay down header in the presence of A W W W
25
Client
Inspection of Pigs and the gauge plate in the presence of client, The A W W W
26 gauge plates shall be examined for any signs of damages or
irregularities such as dents or buckles.
In case of damage to the gauge plate, the gauging pig shall be re-run H A A A
27 with new gauging plates of the same size. If the defects remain
evident further course of action shall be decide by the client
Upon Successful completion and acceptance of FCG operation, A W W W
28
system will be ready for Hydro test Operation
5.12 FCG DOCUMENTATION
Schematic Layout of FCG Facilities.

Pig register.
Calibration certificates of instruments.
Pressure recorder charts.
Pipeline Fill Report
Chemical Injection Report
Gauging Report
Gauging Acceptance Report
5.13 STUCK PIG CONTINGENCY PLAN
5.13.1 Pig Getting Stuck
While the cleaning, displacement and gauging pigs are being run, continuous monitoring will be done
with the help of a flow-meter installed on the out flow manifold of the pump. Pressure monitoring in the
pipeline will be done through a pressure gauge installed on the launcher.
An indication of a pig getting stuck will be obtained from the sudden rise in the pressure reading on the
gauge and none or very little out flow at the Pump outlet.
The volume of water pumped into the pipeline will be obtained from the flow-meter. This volume will give
an approximate “hang-up” location of the pig. The company representative will be notified on pig getting
stuck. Pumping will be stopped and the further course of action will be decided.
Following is the procedure, which the contractor proposes to adopt for dislodging and locating the stuck
pig.
5.13.2 Dislodging a Stuck Pig:
All the valves on the receiver will be kept in closed position and pumping will be commenced from
launcher end. The pressure will be raised to approximately10 to 12 Barg and the valves on the receiver
opened instantaneously in an attempt to jerk and dislodge the stuck pig. The cycle may be repeated
depending upon the situation.
The event the maximum pressure is not adequate to dislodge the pig, the line shall be de-pressurized,
and the pumping shall be commence at the maximum discharge flow-rate of the pump until such
maximum pressure is achieved.
Should the above operations prove un-successful, relocate pigging spread to receiver end and commence
pumping from receiving end to launching end, in an attempt to push the pig in the reverse direction.
If the above operation fails or if the pig by-passes, then a medium density foam pig shall be loaded in the
receiver header and it shall be launched from the receiving end in an attempt to dislodge the pig and push
it back to the launching end.
After receipt of all the pigs, a new batch pig fitted with the pinger transmitter shall be launched and
located with the help of pig locater, survey spread and diving team.
A visual survey by the divers will be conducted to access any brakeage in concrete coating and further
course of action will be decided after consultation with the company representative.
6.0 HYDROTEST PROCEDURE

6.1 GENERAL
Hydro test of the 14” Pipeline shall be commenced after successful completion and acceptance of FCG
operation, installation of in line Tees in the place of Dummy Spools, installation & hydro test of NB-CPP
Riser and connecting the riser to pipeline.
(Please refer Section: 7 for Hydrotest procedure for Riser & Spools )
As SB-03 Inline tee is damaged, Hydrotest of the pipeline shall be done in two sections
Section-1: From NBCPP Platform riser top to the pipeline end at SB-03 Inline Tee
Section-2: From SB-03 Inline tee Pipeline end to PLEM .
F
After successful completion of hydrotest the Sb-03 Inline tees and its connecting spools shall be
hydrotested on board/DSV and shall be installed using Kamos gaskets.
The limits for Hydro test operation shall be

Section-1 : From Riser top of NB-CPP Platform to Pipeline end at SB-03 Inline tee along with the two nos of
flow lines SB-01, SB-02 & SB-07.
Section-2 : From Pipeline end at SB-03 Inline Tee to PLEM along with the SB-07 Flow line.
The Limits are shown in drawing TAPS-CP- SB-P&T-004 & 004A as enclosed in Annexure-5
Pressurization equipment set up shall be done on board DSV/ Pre-com Support Vessel.
A function test of all equipment/instruments will be performed at Trans-Asia yard at Singapore prior to
mobilization at Site and the same shall be witnessed by Swiber Representative.
All instrumentation will be calibrated not older than 2 months prior to mobilization by a third party and
site at all times.
All the hydro equipments and associated piping shall be pressure tested to a pressure of minimum 1.1 x
the Hydro test pressure at site and shall be witnessed by Client. The test duration shall be for a minimum
of 30 minutes.
During the pressure test all the hydro test equipment, hoses and valves etc under pressure shall be
visually inspected for leaks.
Temperature & Pressure shall be recorded every 10 minutes during hold period. The pressure test of
equipments shall be acceptable if all the components maintain their integrity and visible leaks.
Following Equipment and Instruments will be mobilized for Hydro test operation.

Req Spare Total Hydro test Operation
1 - 1 High Pressure pump 90 lpm @ 500bar g
1 - 1 High Pressure pump 30 lpm @ 500bar g

1Lot 1Lot 2Lots High Pressure Fittings, Hoses & Valves
Dead Weight Tester, Range :10-400bar, Accuracy: o.015% FS and a

1 1 2
sensitivity of 0.05 barg
1 1 2 Pressure & Temperature Recorder, Range: 0-250barg& 0-100 Deg C
2 2 4 300mm Dial Pressure gauges, Range: 0-250barg
1 1 2 Temperature Gauge (0-100 Deg C)
1set 1set 2 sets Subsea & Pipe wall Temperature Indicators’ & Probes
Pressure Relief Valves set at a pressure equivalent to 5% over the

1 1 2
specified test pressure
1 1 2 Test Manifolds
As Required Test Blind Flanges, Bolts, Nuts, Gaskets etc
prohibited.
6.4 PRESSURISATION CYCLE
The pressurization hold stages will be as follows:

3Barg- bleed off trapped air in the pipeline by venting at NB-CPP Platform.
Pressurize to 50% of test Pressure at a rate not exceeding than 1barg / minute.
Stop the pump and hold the pressure for 1 Hour
Air Entrapment Test
Pressurize to 80% of test pressure at a rate not exceeding than 1barg / minute.
Hold for TWO hour
Pressurize to 95% of test pressure at a rate not exceeding than 0.5 bar g / minute.
Stop the Pump and hold the pressure for 1 hour. check the Pipeline for any visible leakages
Pressurize to 100% of test pressure at a rate not exceeding than 0.1 bar g / minute
Added Initial Test Pressure = 155 Barg
Pressure Stabilization for a minimum of three hours
Hold For 24 Hours Hold period
De-pressurization, after Successful completion and acceptance of Hydro test
Depressurisation
Step 1 Depressurize to 95% of test Pressure and hold for 30 Minutes
Step 2 Depressurize to 80% of test pressure and hold for 30 Minutes
Step 3 Depressurize to 50% Of test pressure and hold for 30 minutes
Step 4 Depressurize to zero at max 1 barg/ minute
During every hold period, check for any leaks at all test blind flanges and other related fitting connection
and instrumentation will be carried out.
The Hydro test duration will be a minimum of 24 hours and the acceptance criteria shall demonstrate that
no pressure loss has occurred that temperature cannot be accounted. Should corrective action be
necessary on any part of the system, the system shall be depressurized, before the fault corrected.
Pressure drop due to stabilization or leak will be determines as follows:

If the pressure loss remains constant it is due to leak in the system.
If the pressure loss is in diminishing trend it is due to stabilization.
On acceptance of the Hydro test, the line will be depressurized at the rate not exceeding than 1 barg per
minute and the bleed-off water shall be disposed to sea.

COPI
TAPS SWIBER MIGAS
Prior to the commencement of the Hydro test operation a A R W W

1 tool box safety talk will be carried out and the form signed by
all personnel.
Raise the required permit to carry out the work on particular A A W W
pipeline and location from field operator. Ensure that all
2 personnel involved with the operation are fully aware of
permit safety conditions. The risk assessment- job site review
form shall be attached to the permit.
cordoned off.
4 Set up the Pressurization Equipments & Instruments. A R W W

Please Refer Drawing: TAPS-CP-SB-P&T-005
Erect scaffolding at Riser top of NB-CPP Platform (as A A W W
5 required) and install the rigging equipment for installation of
Test Blind Flanges.
6 Install 14” Test Blind at Riser top of NB-CPP Platform A R W W
Install 14” Test Blind at the Subsea of SB-PLEM end and 8” H A W W

7
Blinds at SB well ends of Flow lines and at Inline Tees.
Install the 14" test blinds at the Sb-03 Inline Tee Pipeline ends
8 for the hydro testing of Section-1:Sb-03 Inline Tee, Pipeline
F end to NBCPP and for
Section-2: Sb-03 Inline Tee, Pipeline end to PLEM.
Ensure that all the in line valves are in open position and the A A W W
9 Bypass valves are in closed condition.
Ensure that all the 8” Ball valves are in Half open position & 8”
Check Valves are in locked open position at all the In line Tee’s
Connect the 1/2” Flexible hoses from Pressure pump to the A W W W
10
Test Blind installed on the Subsea pipeline end at SB-03 Inline
tee location and ½” Hoses from test blind to instruments.
the hydro test operations.
11
STOP
Please refer valve Check lists In Annexure-12

RESPONSIBILITY
1
conditions. The risk assessment- job site review form shall be attached
to the permit
2
3
Hydro test operation and obtain approval to commence.
Start The pressure pump and vent of all the air in the Pipeline by A W W W
4
opening the vent valves at Riser Top of NB-CPP Platform
After ensuring there is no air, close the vent valves at both ends and A W W W
5
pressurize the pipeline to a pressure of 3 bar g and stop the pump
Install the Recorder charts in the Pressure & Temperature Recorders A A A A
6
after getting sign from concern parties
Following reading shall be recorded every 10 minutes during A W W W
pressurization
DWT Reading
Pipeline Pressure (Continuous Recorded)
Pipeline temperature (continuous Recorder)
Ambient Temperature
7
Pipeline Water Temperature from Temperature Gauge
Pressure Gauge Reading
Subsea temperature
Pipe wall Temperature
Volume of water injected
Volume of chemicals Injected
Start the Pressure Pump & Pressurize the pipeline to a pressure of 50% A W W W
8 of test pressure at a rate not exceeding than 1 bar g /minute and stop
the pump
9 Hold the pressure for 1 Hour A W W W
Air Entrapment test: Check the percentage of air in the pipeline. If the A W W W
air percentage is less than or equal to 0.2% of volume, it is acceptable.
If the air percentage is more depressurize the system at all vent
10
points to remove the trapped air in the system and repeat the process
to raise the pressure to 50% of test pressure. (Refer Appendix-1 for
calculation)
Start Pressure pump and pressurize the pipeline to 80% of the test A W W W
11 pressure at a rate not exceeding than 1 barg/ minute and stop
pumping.
Hold the pressure for TWO hour and carry out visual leak checks at all A W W W
12
flange joints and fittings on all test heads.
13 pressure at a rate not greater than 0.5 barg/ minute and stop
pumping.
Hold the pressure for one hour and carry out visual leak checks at all A W W W
14
flange joints and fittings on all test heads.
pumping.
16 Commence Pressure Stabilization Period A W W W
During Pressure Stabilization record the following data for every 30 A W W W
minutes:
DWT Reading
17
Ambient Temperature
Subsea temperature
After pressure Stabilization and approval from the client, Commence A W W W
18
24 Hour Hold Period
Install the 24 Hour hold period charts Signed by all the Concern A A A A
19
parties
During 24 Hour hold period record the following data every 30 A W W W
Minutes
DWT Reading
20
Ambient Temperature
Subsea temperature
The test will be deemed acceptable if the pipeline is free from leaks, A W W W
and the pressure variation is within +/- 0.2% of the test pressure. A
pressure variation upto an additional 0.2% of test pressure is
21 acceptable if the total variation of (+/- 0.4%) can be demonstrated to
be caused by temperature fluctuations or otherwise accounted for.
If the test is not acceptable after 24 hour hold period, the test
duration will be further extended as per client instruction.
Upon completion of Hydro test operation & accepted by the Client. A W W W
22 The pipeline shall be depressurized at a rate not greater not
1barg/minute.
23 The System shall be ready for Dewatering
6.8 HYDROTESTING DOCUMENTATION

Schematic Layout of Hydro test Facilities.
Pipeline Pressurisation Report
Chemical Injection Report
Air Volume calculation report
Pressure Stabilisation report
24 Hour Hold period Report
Hydro test Acceptance Report
Depressurisation report
7.0 WELL HEAD TIE IN SPOOLS, FLOWLINE SPOOLS & RISER SPOOL
HYDROTESTING PROCEDURE
7.1 GENERAL
Well head Tie-in Spools & Flow lines (SB-03, SB-04, SB-05, SB-06 & SB-08) shall be hydro tested on board
DSV/ Pre-Com Support Vessel.
Hydro testing of the NB-CPP riser shall be done after installation of Riser at NB-CPP platform from Riser
Top end to Subsea end before connecting to the Pipeline.
Hydro test Pressure of Riser shall be 1.4 times of design pressure (1.4 x 120.7): 168.90 Barg and the Flow
line and tie in Spools shall be 150.80 barg for a duration of minimum 8 Hours
All the equipments shall be function tested at yard before mobilize onto site. TAPS Representative shall
be responsible for ensuring that the equipment and instrumentation that is delivered to the site is in
accordance with the equipment and instrument lists in the Procedure. He shall also check that all relevant
items are equipped with satisfactory Certification.
A function test of all equipment/instruments will be performed at TAPS yard at Singapore prior to
All instrumentation will be calibrated not earlier than 2 months prior to mobilization by a third party and
site at all times.
All the hydro equipments and associated piping shall be pressure tested to a pressure of minimum 1.1 x
the Hydro test pressure at site and shall be witnessed by Client. The test duration shall be for a minimum
of 30 minutes.
During the pressure test all the hydro test equipment, hoses and valves etc under pressure shall be
visually inspected for leaks.
Temperature & Pressure shall be recorded every 10 minutes during hold period. The pressure test of
equipments shall be acceptable if all the components maintain their integrity and visible leaks.
Following Equipment and Instruments will be mobilized.

Req Spare Total Hydro test Operation
1 - 1 Air Driven Pressure pump
Dead Weight Tester, Range :10-400bar, Accuracy: o.015% FS and a
1 1 2
sensitivity of 0.05 barg
2 2 4 300 mm Dial Pressure Gauges (0-250 barg)
1 1 2 Pressure Recorder (0-250 Barg) and Temperature Recorder (0-100DegC)
1 1 2 Ambient Thermometer
4 2 5 1/2”X25 mtrs 6000 psi Hoses
1 Lot - 1 Lot High pressure Fitting 6000 psi
prohibited.

COPI
TSWIBER MIGAS
A
Prior to the commencement of the Hydro test operation a tool box P A R W W
1
safety talk will be carried out and the form signed by all personnel.
Raise the required permit to carry out the work. Ensure that all A A W W
2 personnel involved with the operation are fully aware of permit safety
conditions. The risk assessment- job site review form shall be attached
to the permit.
3
boundaries and ensure that the area has been properly cordoned off.
Set up the Pressurization Equipments & Instruments. A R W W

4
Please Refer Drawing: TAPS-CP-SB-P&T-006 For Hydrotesting Spools On
Board/DSV & 006A for Riser Hydrotesting
5 Install Test Blinds at the both end of Spools/ Riser. A W W W
6 Connect the 1/2” Flexible hoses from Pressure pump to the Test Blind A W W W
Manifold and ½” Hoses from test blind to instruments.
Get the confirmation from Client/Company to proceed with the hydro A A A A
test operations.
7
STOP
Please refer valve Check list Drawings In Annexure-12
RESPONSIBILITY
1 involved with the operation are fully aware of permit safety

2
3
Hydro test operation and obtain approval to commence.
Start The pressure pump and vent of all the air in the Spool by A W W W
4
opening the vent valves
After ensuring there is no air, close the vent valves at both ends and A W W W
5
pressurize the spool to a pressure of 3 bar g and stop the pump
Install the Recorder chart in the Pressure Recorder after getting sign A A A A
6
from concern parties
Following reading shall be recorded every 10 minutes during A W W W
pressurization
Pipeline Spool Pressure (Continuous Recorded)
Dead Weight Tester Reading
7
Pipeline Temperature Recorder (Continuous Recorder)
Ambient temperature
Pipeline water temperature from Temperature Gauge
Pipe line Spool pressure (From Pressure Gauge)
Start the Pressure Pump & Pressurize the Spool to a pressure of 50% A W W W
8 of test pressure at a rate not greater than 1 bar g/minute and stop
the pump
9 Hold the pressure for 15 minutes A W W W
Start Pressure pump and pressurize the Spool to 80% of the test A W W W
11
pressure at a rate not greater than 1 barg/ minute and stop pumping.
Hold the pressure for 15 minutes and carry out visual leak checks at A W W W
12
all flange joints and fittings.
13
pressure at a rate not greater than 1 barg/ minute and stop pumping.
Hold the pressure for 15 minutes and carry out visual leak checks at A W W W
14
all flange joints and fittings on all test heads.
pumping.
16 Commence minimum of Eight Hour Hold Period A W W W
During Eight hour hold period record the following data for every 15 A W W W
minutes:
Pipeline Spool Pressure (Continuous Recorded)
Dead Weight Tester Reading
17
Pipeline Temperature (Continuous Recorder)
Ambient temperature
Pipeline water temperature from Temperature Gauge
Pipe line Spool pressure (From Pressure Gauge)
The test will be deemed acceptable if the pipeline spool is free from A W W W
18
any visible leaks.
Upon completion of Hydro test operation & accepted by the Client. A W W W
19 The pipeline shall be depressurized at a rate not greater not
1barg/minute.
7.7 HYDROTESTING DOCUMENTATION

Pipeline Pressurisation Report
8 Hour Hold period Report
Hydro test Acceptance Report
8.0 DEWATERING & NITROGEN PACKING PROCEDURE

8.1 GENERAL

The limits for dewatering operation of 14” Pipeline shall be from Temporary Lay Down header at Subsea-
PLEM to Temporary Pig Receiver at NBCPP Platform.
The limits for dewatering operation of 8” Flow lines shall be from Inlet Port at the Subsea well end to the
Inline Tees for SB-02 & SB-07 Lines and for Sb-01 Flow line from temporary Launcher at Subsea well end to
In line Tees.
The Limits and Equipment Setup are shown in drawing TAPS-CP-SB-P&T-009, 008 & 008A as enclosed in
Annexure-5.
Temporary 14” Lay down header with pre-loaded 4 nos of dewatering pigs shall be installed at the SB-
Plem end and 8” Temporary lay down header with preloaded 2nos of Gel pigs with a slug of MEG after 8”
Isolation valve at Sb-01 flow line end.
Temporary Pig receiver capable to accommodate 2nos of dewatering pigs shall be installed at the riser
top of NB-CPP platform. (Refer Drawing TAPS-CP-SB-P&T-012 in Annexure-5)
Dewatering of 14”Pipeline & 8” Flow lines (SB-01 , SB-02 & SB-07) shall be carried out in two stages.
Stage 1 – Dewatering of 14” Pipeline with 2 nos of Pre-loaded Dewatering pigs from temporary launcher at
SB-Plem to Temporary receiver at NB-CPP Platform by using Nitrogen gas.
Dewatering of 8” Flow lines (SB-02 and SB-07) once connected to subsea wells, with pre-loaded Gel Pigs
with a slug of MEG in the wellhead-Tie in spools from the 2” Inlet valve available at the well head tie-in
Spools to the In-line Tees by using nitrogen.
As Sb-01 well will not be ready this season the dewatering of 8” Sb-01 flow line shall be done from the
temporary lay down launcher with preloaded gel pigs with a slug of MEG installed on the 8” Isolation
valve at the Flow line end to the in line tees .
Stage 2- After completion of Stage -1 the remaining 2 nos of dewatering train will then be propelled from
Temporary Launcher at SB-PLEM to Temporary Receiver at NB-CPP Platform to remove water and Gel
pigs from SB-01, SB-02 and SB-07 .
Nitrogen packing of the 14” Pipeline and 8” flow lines (SB-01, Sb-02 & Sb-07) to a pressure of 5Psig above
F ambient.
8.2 PIGS DESCRIPTION
8.2.1 Dewatering Pigs -:
The pigs used will be a 14” Bi-Di High Seal Pig to remove the bulk water in the pipelines
8.2.2 Gel Pigs:
The Gel pig is a flexible solid elastic gel which can perform similar tasks to conventional pigs and
can be launched and received without a conventional pig launcher or receiver.
They can be pushed through restrictions from pipelines through small openings.
Pig multi-dia pipeline systems effectively and ability to traverse short-radius bends.
Designed to minimize any potential to stuck and can be extruded from small orifice, for example
subsea check valves
Gel pigs are often used in lines which are considered un-piggable with conventional pigs
Drive medium can be gas or liquid, water or hydrocarbon
All the equipments shall be function tested at yard before mobilize onto site. TAPS Representative shall
be responsible for ensuring that the equipment and instrumentation that is delivered to the site is in
accordance with the equipment and instrument lists in the Procedure. He shall also check that all relevant
items are equipped with satisfactory Certification.
A function test of all equipment/instruments will be performed at TAPS yard at Singapore prior to
All instrumentation will be calibrated not earlier than 2 months prior to mobilization by a third party and
site at all times.
Following Equipment and Instruments will be mobilized for dewatering and drying operation.

Req Spare Total Dewatering/ Nitrogen Purging Operation
1 - 1 Liquid nitrogen Converted Pumping Unit
1 - 1 Ambient Vaporizer
5 - 5 Liquid Nitrogen ISO tanks, 5000 gallon capacity
1lot 1lot 2lots Hoses
1 - 1 Vent silencer
1 set 1 Set 2 Set Instrumentation ( Gauges, Recorders etc)
1 set - 1 set Delivery Manifolds, Bolts, Nuts, Gaskets etc
1 1 2 Oxygen Analyzer
As Required Delivery Manifolds, Bolts, Nuts, Gaskets etc
positions of a safe boundary for each operation and the positions in which signs are to be placed. No
work other than that controlled by the TAPS Representative shall be allowed within the defined boundary
during operations for which TAPS is responsible. Entry by unauthorized personnel shall be prohibited.
8.5 COMMUNICATION
Prior to operations commencing, communications will be set up between launcher and receiver locations
and shall be maintained at all times, if communications are lost, the operation will be suspended until such
a time that they are resumed.
8.6 DEWATERING OF 14” PIPELINE FROM SB-PLEM to NB-CPP PLATFORM BEFORE

DEWATERING OF 8” FLOW LINES
8.6.1 PREPARATORY WORKS
Prior to the commencement of the Dewatering operation a A R W W

all personnel.
Ask Permission from field control and raise the required A H W W
permit to carry out the work on particular pipeline and
2 location from field operator. Ensure that all personnel
STOP
attached to the permit.
Conduct gas check on platform before any work being carried A A W W
out and secure a safe working place.
3
Note: Gas Detector will be available at the platform work STOP
location where work is being done on live platforms
Erect scaffolding around the work places (as required) at NB- A A W W

4
CPP Platform. Install Temporary Pig Receiver at Riser top of
14” Pipeline at NB-CPP Platform
cordoned off.
6 Install temporary lay down header with pre-loaded 4nos of H A W W

dewatering pigs at the SB-PLEM end
Install discharge hoses on the temporary pig barrel at NB-CPP A W A A

platform for diverting the water to sea. The hoses shall be tied
up to rigid objects to avoid lashing during dewatering
7 operations.
Conoco Phillips to advise the discharge location.
The location of discharge dewatering hoses shall be
considered to avoid/bother the vessel/boat movement area
underneath of platform.
8 Connect hoses from the nitrogen Pump to the Subsea lay A A W W
Down header at SB-PLEM
9 Ensure that all the in line 14” valves on the subsea are in open A A W W
condition

11
STOP
8.6.2 VALVE CHECKLIST
Please refer valve Check list Drawings In Annexure-12 and the valve check list in the Lay down header at
SB-PLEM as Below
Sr.No Details of Operation/ Activity Dewatering hoses shall be Valves in Open Valves in Closed
connected to the following position position
Valve
1 Launching of First Pig V2 V2 V1,V3,V4,V5& V6
2 Launching of Second Pig V3 V3 V1,V2,V4,V5& V6
3 Launching of Third Pig V4 V4 V1,V2,V3,V5& V6
4 Launching of Fourth Pig V6 V6 V1,V2,V3,V4& V5
8.6.3 PROCEDURE
RESPONSIBILITY
1
2
3
Dewatering operation and obtain approval to commence.
Inform Receiver End prior about start of Dewatering Operation A W W W
4
Start the Nitrogen Pump and launch the First Dewatering pig and A W W W
propel the pig for a distance of about 500 meters from Subsea Lay
5
down header and stop the Pump
Check the valve check list in 8.6.2 to launch the 1st Pig
Stop the Nitrogen Pump. Close the valve V2 and disconnect the hose from H A W W
6 V2 and connect the hose to Valve V3 as per the Valve check list
Start the Nitrogen Pump and launch the second Dewatering pig and A W W W
propel the two pigs till the two pigs are received at the Temporary
7
Receiver at NB-CPP Platform
During the pig launching operation record the following: A W W W

• Type of Pig
8 • Time of launch
• Volume of air injected behind pig
9
During the operation record following data every ½ hour A W/R W W
10 - Pressure at Launcher
- Volume of air Injected
On receipt of two Pigs, stop the Pump A W W W
11
Upon completion of dewatering operation the pressure in the A W W W
pipeline will be vented to atmospheric pressure through the vent
12 silencer and the two pigs shall be retrieved from the Pig receiver at
NB-CPP platform and to make system ready for dewatering of 8”
Flow lines from Subsea wells to Inline tees.
8.7 DEWATERING OF 8” FLOWLINES (SB-01, SB-02 & Sb-07) FROM SUB SEA WELL ENDS
TO IN-LINE TEES
A- ACTION H- HOLD R-REVIEW W –WITNESS ACTIONS

all personnel.
STOP
cordoned off.
Install well head Tie-in Spools connecting subsea wells (Sb-02 H A W W

& SB-07) and the flow lines with 2 nos of pre loaded Gel Pigs
with a slug of MEG.
Please refer drawing: TAPS-CP-SB-P&T-008
4 Note: As Sb-01 well will not be ready this season the
dewatering of 8” Sb-01 flow line shall be done from the
temporary lay down launcher with preloaded gel pigs with a
slug of MEG installed on the 8” Isolation valve at the Flow line
end to the in line tees .
Please refer drawing: TAPS-CP-SB-P&T-008A
Connect hoses from the nitrogen Pump to the 2”inlet port on H A A A
5
well head Tie-in spools for SB-02 & Sb-07 Flow lines and to
temporary launcher for (Sb-01) at the Subsea well ends
6 Ensure that all the in line 8” valves near the In line Tees are in A A W W
half open condition and 2” valves are in closed position.
7 Ensure that all the in-line tee valves are as per the valve
checklist in Annexure-12.
8
STOP
8.7.2 VALVE CHECK LIST
Please refer valve Check list Drawings In Annexure-12
8.7.3 PROCEDURE FOR DEWATERING OF (SB-02 & SB-07) FLOWLINES
RESPONSIBILITY
1
2
3
Start The Nitrogen Pump and launch the train of Gel pigs having a A W W W
slug of MEG from Well head Tie-in Spools at Subsea well end to the
4
Inline Tees
Pump the nitrogen gas till the two gel pigs have passes through the A A W W
5 barred –Tees. To make sure that the gel pigs have crossed the barred
tees an additional amount of 10% of Volume shall be pumped.

• Type of Pig
• Time of launch
6
• Volume of nitrogen injected behind pig
7 Maintain the pig speed of 0.5 – 1.0 m/s A W W W

- Volume of nitrogen pumped
Upon completion of dewatering operation the 2” Valve at the Inlet H A W W
Port shall be closed and the nitrogen pumping hose shall be removed
9
and the blind shall be installed on the 2” valve.
8.7.4 PROCEDURE FOR DEWATERING OF (SB-01) FLOWLINES
RESPONSIBILITY
1
2
3
Start The Nitrogen Pump and launch the train of Gel pigs having a A W W W
slug of MEG from the Temporary Launcher installed on the 8”
4
Isolation valve at flow line end to the Inline Tees
Pump the nitrogen gas till the two gel pigs have passes through the A A W W
5 barred –Tees. To make sure that the gel pigs have crossed the barred
tees an additional amount of 10% of Volume shall be pumped.
• Type of Pig
• Time of launch
6

7
Upon completion of dewatering operation the 8” isolation valve at A W W W
flow line end shall be closed and the temporary launcher shall be
9
removed and the isolation valve shall be blinded with test blind
flange.
8.8 DEWATERING/ NITROGEN PACKING OF 14” PIPELINE FROM SB-PLEM TO NB-CPP AND
NITROGEN PACKING OF 8” FLOW LINES (SB-01, SB-02 & SB-07)AFTER DEWATERING OF
8” FLOW LINES.
Dewatering/Nitrogen purging of the 14” Pipeline from SB-PLEM to NB-CPP after dewatering of 8” Flow
lines shall be done to remove the water and pieces of gel pigs which are discharged from the in-line
barred tees to the 14” Pipeline and to pack the 14” Pipeline along with the 8” Flow lines with Nitrogen
gas.
A- ACTION H- HOLD R-REVIEW W –WITNESS ACTIONS

all personnel.
STOP
Conduct gas check on platform before any work being carried A A W W
out and secure a safe working place.
3 STOP
Note: Gas Detector will be available at the platform work
location where work is being done on live platforms
4 Erect scaffolding around the work places (as required) at NB- A A W W

CPP Platform
cordoned off.
Install discharge hoses on the temporary pig barrel at NB-CPP A W A A
platform for diverting the water to sea. The hoses shall be tied
6
up to rigid objects to avoid lashing during dewatering
operations.
7 Connect hoses from the nitrogen Pump to the Subsea lay A A W W

Down header at SB-PLEM
8 Ensure that all the in line 14” valves on the subsea are in open A A W W
position
Get the confirmation from Client/Company to proceed with A A A W

10 the dewatering operations.
STOP
8.8.2 VALVE CHECK LIST
Please refer valve Check list Drawings In Annexure-12 and the valve check list for launching of pigs at LDH
at SB-PLEM as Below
Sr.No Details of Operation/ Activity Cryogenic hose shall be Valves in Open Valves in Closed
connected to the following position position
Valve
1 Launching of First Pig V2 V2 V1,V3,V4,V5& V6
2 Launching of Second Pig V3 V3 V1,V2,V4,V5& V6
3 Launching of Third Pig V4 V4 V1,V2,V3,V5& V6
4 Launching of Fourt Pig V6 V6 V1,V2,V3,V4& V5
8.8.3 PROCEDURE
RESPONSIBILITY
1
2
3
4 Inform Receiver End prior about start of Dewatering Operation A W W W
Start The Nitrogen Pump and launch the third Dewatering pig and A W W W
propel the pig for a distance of about 500 meters from the Subsea Lay
Down header at SB-Plem.
5 Check the valve check list 8.8.2 to launch the 3rd Pig.
Note: Pig 1 & Pig 2 had already been launched during the Stage-1
Dewatering of 14” Pipeline.
Stop the Nitrogen Pump. close the valve V4 and disconnect the A A W W
6 dewatering hose from V4 and connect the hose to Valve V6 as per the
Valve check list in 8.8.2 for launching of fourth pig
Start The Nitrogen Pump and launch the fourth Dewatering pig and A W W W
7 propel the two pigs till the two pigs are received at the Temporary
receiver at NB-CPP Platform
• Type of Pig
8 • Time of launch
9 Maintain the pig speed of 0.5 – 1.0 m/s A W W W
On receipt of two Pigs (3rd & 4th Pigs), the nitrogen pumping unit A W W W
11 shall be stopped and the discharge valves on the Temporary receiver
at NB-CPP platform shall be closed
12 After closing the discharge valves the nitrogen pumping unit shall be
F started and the pipeline system shall be packed to a pressure of 5
Psig above ambient and stop the nitrogen pump
After Packing, close the 14” Ball valve at PLEM and retrieve the W A W W
13 Subsea Lay Down Header from Subsea Plem end and install the Blind
Flange
After Packing of Nitrogen, Lock the 8” Check valves in all In-Line- H A W W
tees in to their operating positions and all in-line 8” Ball valves in
14
close position except SB-02 & SB-07.
SB-02 & SB-07 in-line tee, 8” Ball Valves in fully Open position
8.9 DEWATERING / NITROGEN PACKING DOCUMENTATION
Schematic Layout of Dewatering Facilities.

Pig register & Pig Photos before and after Launch.
Dewatering Log
Dewatering Acceptance Report
Nitrogen Packing Acceptance Report
ANNEXURES
ANNEXURE: 1
HYDROTEST CALCULATIONS:
a) Pipeline Volume (PV)
PV = ∏ x (I.D)² x L / 4
Where:
PV : Pipeline volume in cubic meters (m3)

∏ : 3.14159
ID : Inside diameter (m)
L : Pipeline length (m)
b) Air Volume Calculations:
V = (Va – Vt / FV) x 100
Where,
V : Air content (%)
Va : Actual volume pumped (based on stroke counter reading)
Vt : Theoretical volume to pressurize
FV : Pipeline total fill volume
The followings formula can be used to calculate the theoretical volume of water required to raise
the pressure in the pipeline:
∆v / ∆p = V x [ D / E t x (1- u 2 ) + 1 / B ]
Where,
∆v = incremental volume in m3 (Vp)
∆p = incremental pressure in bar
V = pipeline volume in m3
D = pipeline outside diameter in m
t = nominal wall thickness in m
E = Young’s elastic modulus of steel = 2.07 x 10 6 bar
u = Poisson’s ratio = 0.3 bar
B = Bulk modulus of water in bar

Sea bed temperature in C
c) Temperature Effect:
∆P = γ-2(1+ u) α
∆T D/Et (1-u2) +1/B
Where,
∆P= Incremental pressure BAR
∆T= Incremental temperature °C
γ= Volumetric expansion coefficient of water °C
u= Poisson’s ratio (for steel 0.3bar)
α= coef of linear expansion of steel = 1.17 x 10 -5 °C
E = Young’s elastic modulus of steel = 2.07 x 10 6 bar
B = Bulk modulus of water in bar
D = pipeline outside diameter in m
t = nominal wall thickness in m

Pipeline Calculations
1) 14” x 17.65 km Pipeline
A) Pipeline Details
Outside Diameter (OD) : 355.6 mm
Wall thickness (WT) : 11.1 mm
Inside Diameter (ID) : 333.4
Where ID = OD – (2x WT)
Length (L) : 17.65 km (Appr0x)
Desired pig speed : 0.5 m/s to 2.0 m/s or 1.8 km/hr to 7.2 km/hr
B) Pipeline Volume (PV)
PV = π x (I.D.)²x L
4
Where PV : Pipeline volume in cubic meters (m3)
π : 3.14159
ID : Pipeline Inside diameter (m)
PV = 3.14159 x (0.3334)2 x 17650 = 1540.8 m3
4
C) Pipeline volume / meter
PVm = π x (I.D.)²
4
π : 3.14159
PV = 3.14159 x (0.3334)2 = 0.08730 m3
4
D) Pig Velocity (PV) pigging with nitrogen
Pig velocity is calculated using the following equation
Using the formula Velocity= Nitrogen volume Flow rate/ (Vm x (P+1) x 60)
Water depth at Offshore End: 100 m
Pressure due to static column of water P= rho x g x h

Where rho= density of sea water = 1.03 x 103 Kg/ m3
G= acceleration due to gravity =9.8 m/s2
H = height of water column = 100 meters
P= 1.03 x 103 x 9.8 x 100 = 10.09 x 105 N/m2 = 10.09 Bar g
Pig pressure drop is calculated using the following equation: ΔP = K / D
Where, ΔP – Pressure Drop

K- Dimensionless coefficient (10 for bi-directional pig, 3 for foam pig)

D- Nominal diameter of pipe
Pig train differential pressure = 10/14 = 0.714 barg (per pig)
Total for 2 nos of Bi-directional pig = 0.714 x 2 =1.428 barg
Total Head = Hydrostatic head + pig pressure drop

= 10.09 + 1.428 bar g= 11.518 barg
Assumed Maximum driving Pressure: 12 barg
Where Velocity = m/s

Nitrogen Gas Flow Rate = 1500scfm= 42.47 m3 per Minute
Vm = Volume per Meter =0.08730 m³
P = Pressure in Barg = 12
Velocity ( v ) = 42.47 / (0.08730 x (12+1) x 60)

=0.6236 m/s
2) 8” Flowlines
A) Pipeline Details
Outside Diameter (OD) : 219.1 mm
Wall thickness (WT) : 7.9 mm
Inside Diameter (ID) : 203.3
Where ID = OD – (2x WT)
Desired pig speed : 0.5 m/s to 2.0 m/s or 1.8 km/hr to 7.2 km/hr
B) Pipeline Volume (PV)
PV = π x (I.D.)²x L
4
π : 3.14159
C) Pipeline volume / meter
PVm = π x (I.D.)²
4
π : 3.14159
PV = 3.14159 x (0.2033)2 = 0.03246 m3
4
D) Pig Velocity (PV) pigging with nitrogen
Pig velocity is calculated using the following equation
Pressure due to static column of water p = 10.09 barg

K- Dimensionless coefficient (10 for bi-directional pig, 3 for foam pig & Gel Pigs)
Total for 2 nos of Gel Pigs = 0.375 x 2 =0.75 barg

=10.09+ .75 bar g= 10.84 Bar
Where Velocity = m/s

Nitrogen Gas Flow Rate = 1500scfm = 42.47 m3 per Minute
Vm = Volume per Meter =0.03246 m³
Velocity ( v ) = 42.47 / (0.03246 x (11+1) x 60)

=1.81 m/s
E) Liquid Nitrogen to Nitrogen Gas Conversion

1liter of Liquid Nitrogen is equal to 0.6464 m3 of Nitrogen gas at 1 atm and 0ºC
F) Volume of Liquid nitrogen required to dewater the 14" Pipeline

F
Liquid Nitrogen required is calculated using the following equation
Volume of Nitrogen gas Required= Total Pipeline Volume x (P+1)
Pressure due to static column of water p =10.09 barg


= 10.09+ 1.428 bar g= 11.518 barg
Using the formula Volume of Nitrogen Gas required= Total Pipeline Volume x (P+1)
Where Volume of nitrogen gas = m3

Total Pipeline Volume = 1549 m3 (Approx for 14" Pipeline)
Volume of nitrogen Gas required = 1549 x (12+1)

= 20137 m3
Volume of Liquid Nitrogen Required = 20137/0.6464

= 31152.53 Liters of liquid nitrogen
= 31.152 m3 of liquid nitrogen
G) Volume of Liquid nitrogen required to dewater the 8" Flow lines (Sb-01, Sb-02 & Sb-07)
F

K- Dimensionless coefficient (10 for bi-directional pig, 3 for foam pig & Gel pigs)
Pressure required for the gel pigs to break through barred tee = 3 barg

Total Pipeline Volume = 92.97 m3 (Approx for 8" (SB-01, 02 & 07 Flowlines)
Volume of nitrogen Gas required = 92.97 x (5+1)

= 557.82 m3
Volume of Liquid Nitrogen Required = 557.82/0.6464

H) Volume of Liquid nitrogen required to dewater the 14" Pipeline after dewatering of 8" (SB-01, Sb-02
F & Sb-05 Flowlines)
Pressure due to static column of water p =10.09 barg


= 10.09+ 1.428 bar g= 11.518 barg

Total Pipeline Volume = 1549 m3 (Approx for 14" Pipeline)
Volume of nitrogen Gas required = 1549 x (12+1)

= 20137 m3
Volume of Liquid Nitrogen Required = 20137/0.6464

ANNEXURE: 2
PIG DRAWINGS
ANNEXURE: 3
CALIBRATION CERTIFICATES FOR INSTRUMENTS
ANNEXURE: 4
REPORT FORMATS
South Belut Project
Category : OPERATIONAL DOCUMENT

Activity :
Document Title: Pipeline Fill Report
PIPELINE FILL REPORT
Project Pipeline Segment
Client Segment Length

Contract No. Diameter
Location Wall Thickness
Sheet Segment Volume
Flow Total
Date Time Pressure Meter Vol Vol Remarks
3
Kg/cm2 Reading m m3
Completed by: TRANS ASIA PIPELINE SERVICES

Name: Signature: Date:
Acceptance on behalf of: PT RAJAWALI SWIBER CAKERWALA

Acceptance on behalf of: CONOCO PHILLIPS

Acceptance on behalf of: MIGAS

Distribution: Client-Copy Head Office Contract File-Copy Final Report Original

SOUTH BELUT PROJECT
Activity :
Document Title: CHEMICAL INJECTION REPORT
CHEMICAL INJECTION REPORT

Chemical Dosage
Water Cum Water Cum Cum

Date Time Vol Vol Chemical Chemical Sea Dye Sea Dye Remarks
(M3) (M3) Ltrs Ltrs Ltrs Ltrs
Completed by: TRANS ASIA PIPELINE SERVICES


South Belut Project
Activity :
Document Title: Gauge Plate Acceptance Certificate
GAUGE PLATE ACCEPTANCE CERTIFICATE
Procedure No. Diameter
This is to certify that Pipeline
from:
to:
Was gauge pigged as outlined below:-
Length of Pipeline:
Type of Pig:
Maximum pressure recorded:
Duration of Pig Run [Time] [Date]
from:
tto:
Gauge Plate Details:

Gauge Plate Material:
Gauge Plate Dimensions:

Comments:
Pipeline Details:
Length: Maximum Wall Thickness:
Outside Diameter: Minimum Internal Diameter:
Completed by: TRANS-ASIA PIPELINESERVICES FZC.

SOUTH BELUT PROJECT
Activity :
Document Title: Pig Register Report
g Register
Pig g
Pipeline Details:
Pipeline Location:
from:
to:
Service: Length:
Pipeline O.D. W.T. I.D
Pig TYPE:
Operation:
Launch Receive Run Average

g
Pig No. Type Date & Time Date & Time Time Velocity Remarks
Hrs m/s

N
Name: Signature:
Si t D t
Date:


Distribution: Client-Copy Head Office Contract File-Copy Final Report-Original

SOUTH BELUT PROJECT
Activity :
Document Title: Pressurisation Report

PRESSURISATION REPORT

Vol/Stroke
DWT Subsea
Date Time Press Stroke Counter Vol Temp Remarks
Kg/Cm2 Reading Ltrs Deg C




SOUTH BELUT PROJECT
Activity :
Document Title : Air Volume Calculation
Air Volume Calculation Report

Project: Date:
Client: Pipeline Segment

Contract No: Segment Length
Location: Diameter
Vol/Stroke: Wall Thickness
∆V = V x D * ( 1 - ύ2 ) + 1
∆P Et B
where
∆P=INCREMENTAL PRESSURE (60.5-11.2= 49.3 Kg/cm2= 48.33 Bar) =
3
∆V =INCREMENTAL VOLUME(M ) =
ύ=POISSONS RATIO (FOR STEEL 0.3 BAR) =
D=PIPELINE OUTSIDE DIAMETER ( METERS) =
t=NOMINAL PIPEWALL THICKNESS (METERS) =
B=BULK MODULOUS OF WATER(BAR) =
E=YOUNGS ELASTIC MODULUS OF STEEL (BAR) =
V= GEOMETRICAL VOLUME OF THE SECTION(M3) =
∆V = 0 0 X (1- 0.32) + 1
0 2.07 X 10 6 X 0 0.00
Va = m3
% of Air = ( Va - Vt / FV ) x 100 =
No Air Entrapment Found/Observed.




SOUTH BELUT PROJECT
Activity :
Document Title: Pressure change due to Temperature Report
PRESSURE CHANGE DUE TO TEMPARATURE CHANGE
Project: Pipeline Segment

Client: Segment Length
Location: Wall Thickness
Sheet : Volume
∆P = γ-2(1+ ύ )α
2
∆T D(1-ύ ) + 1
Et B
where
∆P=INCREMENTAL PRESSURE( BAR) =
∆T =INCREMENTAL TEMPERATURE ºC (28.2-28.2) =

-1
γ=VOLUMTRIC EXPANSIION COEF OF WATER ºC =
ύ=POISSONS RATIO (FOR STEEL 0.3 BAR) =
α= COEF OF LINEAR EXPANSION OF STEEL(1.17x 10-5 ºC-1 ) =
D=PIPELINE OUTSIDE DIAMETER ( METERS) =
t=NOMINAL PIPEWALL THICKNESS (METERS) =
B=BULK MODULOUS OF WATER(BAR) =
E=YOUNGS ELASTIC MODULUS OF STEEL (BAR) =
∆P = 0 X 10 -6 - 2 X ( 1 + 0.3) X 0 X 10 -5
2
0 0 X (1- 0.3 ) + 1
6
0 X 10 X 0 0.00
∆P =
=
0
∆P =
Initial Pressure=
Final Pressure=
Initial Pressure - (Final Pressure + ΔP)
= 0.00 Hence Hydrotest is acceptable
(i.e 0.2% of Test Pressure), Hence Hydrotest is Acceptable




SOUTH BELUT PROJECT

Activity :
Document Title : Hydro Static Test Report
HYDRO STATIC TEST REPORT

Sheet Pipeline Volume
Pressure Indicator (Barg) Temperature Indicator (°C)

Date Time Pressure Pressure Temp. Temp. Temp. Subsea REMARKS
DWT
Recorder Gauge Recorder Gauge Ambient Temp.




SOUTH BELUT PROJECT
Activity :
Document Title : Test Acceptance Certificate
HYDROSTATIC TEST ACCEPTANCE CERTIFICATE

This is to certify that Pipeline
from:
to:
Was Hydro tested as outlined below:-
Type of Test:
Location of Test unit:
Maximum pressure recorded during Test Period:
Duration of Operations [Time] [Date] [Pressure]
from:
to:
Instrument Details
[Serial No] [Manufacture] [Calibration Date]
Dead wt Tester
Pressure Recorder
Temp Recorder
Pressure Gauge
Sub Sea Temp Indicator / Sensor
Pipewall Temp Indicator / Sensor
Remarks:



SOUTH BELUT PROJECT
Activity :
Document Title: De-Pressurisation Report
DE-PRESSURISATION REPORT
Sheet Pipeline Volume
Date Time Pressure (Kg/Cm²) REMARKS




SOUTH BELUT PROJECT
CATEGORY : OPERATIONAL DOCUMENT
ACTIVITY :
Document Title: Pipeline Dewatering Report
PIPELINE DEWATERING

Vol of Air Cumm Vol Amb

Date Time Pressure Injected of Air Temp REMARKS
Kg/cm2 M3 M3 Deg C
REMARKS :………………………………………………………………………………………………………………………….
…………………………………………………………………………………………………………………………………………
…………………………………………………………………………………………………………………………………………

Acceptance on behalf of: CONOC PHILLIPS


SOUTH BELUT PROJECT
ACTIVITY :
Document Title: Pipeline Nitrogen Purging Report
PIPELINE NITROGEN PURGING REPORT

Sheet 1 of 1 Segment Volume
Liquid Nitrogen Amb Temp

Date Time Pressure kg/cm2 REMARKS
Injection (m3) (ºC)
Remarks : ……………………………………………………………………………………………………..
………………………………………………………………………………………………………………..


SOUTH BELUT PROJECT
ACTIVITY :
Document Title: Purging

g g Acceptance
p Certificate
NITROGEN PACKING ACCEPTANCE CERTIFICATE

Sheet 1 of 1 Segment Volume
This is to certify that the Pipeline

from:
to:
was nitrogen packed as outlined below:-

Packed Pressure (Kg/cm2)
Location of Test unit:
Instrument Details
[Serial No] [Manufacture] [Calibration Date]
Oxygen Detecter
Pressure Gauge
Remarks:
Completed by: TRANS-ASIA PIPELINESERVICES



ANNEXURE: 5
DRAWINGS
ANNEXURE: 6
CHEMICAL DATA SHEETS
REVISION DATE: January 2009
SAFETY DATA SHEET

MULTITREAT 5549R
1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING
PRODUCT NAME MULTITREAT 5549R

PRODUCT NO. MT5549R
APPLICATION BIOCIDE OXYGEN SCAVENGER
SUPPLIER Clariant Oil Services
Howe Moss Place, Kirkhill Industrial Estate,
Dyce,
AB21 0GS Aberdeen (SCOTLAND)
+44 1224 797400
+44 1224 770118
2 COMPOSITION/INFORMATION ON INGREDIENTS
Name EC No. CAS-No. Content Classification

AMMONIUM BISULPHITE 233-469-7 10192-30-0 10-30% Xi;R36/37/38. R31.
Coco alkyl dimethyl benzyl ammonium chloride 10-30% Xn;R22. C;R34. N;R51/53.
The Full Text for all R-Phrases are Displayed in Section 16
3 HAZARDS IDENTIFICATION
Contact with acids liberates toxic gas. Causes burns. Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
CLASSIFICATION C;R34. R31,R52/53.
4 FIRST-AID MEASURES
INHALATION
Fresh air and rest. Get medical attention if any discomfort continues. In contact with acids this product may liberate toxic gas. If inhaled
seek medical attention.
INGESTION
Rinse nose, mouth and throat with water. DO NOT INDUCE VOMITING! NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR
DRINK FLUIDS! Get medical attention immediately!
SKIN CONTACT
Immediately remove contaminated clothing. Rinse immediately with plenty of water. Get medical attention immediately.
EYE CONTACT
Make sure to remove any contact lenses from the eyes before rinsing. Promptly wash eyes with plenty of water while lifting the eye lids.
Get medical attention immediately. Continue to rinse.
5 FIRE-FIGHTING MEASURES
EXTINGUISHING MEDIA
Water spray. Foam, carbon dioxide or dry powder.
SPECIFIC HAZARDS
Fire creates: Hydrogen chloride (HCl). Nitrous gases (NOx). Sulphurous gases (SOx).
PROTECTIVE MEASURES IN FIRE
Full protective equipment including suitable respiratory protection
6 ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
Wear suitable protective clothing to prevent skin contact. Use respiratory protection in confined areas.
ENVIRONMENTAL PRECAUTIONS
Take appropriate steps to prevent discharges to drains and watercourses. Causes depletion of oxygen in watercourses.
1 /4
MULTITREAT 5549R
SPILL CLEAN UP METHODS
Absorb with vermiculite or dry sand. Collect spillage in containers, seal securely and deliver for disposal according to local regulations.
Flush area with plenty of water. Do not let washing down water contaminate ponds or waterways. Inform Authorities if large amounts are
involved.
7 HANDLING AND STORAGE
USAGE PRECAUTIONS
Avoid spilling, skin and eye contact.
STORAGE PRECAUTIONS
Store in tightly closed original container in a cool, dry well-ventilated place. Do NOT use container made of: polyethylene Mild Steel.
8 EXPOSURE CONTROLS/PERSONAL PROTECTION
PROTECTIVE EQUIPMENT
HAND PROTECTION
Impermeable material.
EYE PROTECTION
Use approved safety goggles or face shield.
HYGIENE MEASURES
When using do not eat, drink or smoke. DO NOT SMOKE IN WORK AREA! Wash at the end of each work shift and before eating, smoking
and using the toilet. Promptly remove any clothing that becomes contaminated. Wash promptly if skin becomes contaminated. Use
appropriate skin cream to prevent drying of skin.
9 PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE Liquid
COLOUR Clear Yellow
ODOUR Mild (or faint). Sulphur dioxide.
RELATIVE DENSITY 1.00 – 1.10 25 pH-VALUE, DILUTED SOLUTION 4 - 7 10
VISCOSITY Less than 50 cps 25
10 STABILITY AND REACTIVITY
STABILITY
No particular stability concerns.
MATERIALS TO AVOID
Oxidising agents and acids
HAZARDOUS DECOMPOSITION PRODUCTS
Contact with acids liberates toxic gas. Sulphurous gases (SOx).
11 TOXICOLOGICAL INFORMATION
INHALATION
Contact with acids liberates toxic gas.
INGESTION
Causes burns.
SKIN CONTACT
Causes burns.
EYE CONTACT
Causes burns.
12 ECOLOGICAL INFORMATION
ECOTOXICITY
Causes depletion of oxygen in watercourses. Degrades to form sulphates in the natural environment. Harmful to aquatic organisms, may
cause long term adverse effects in the aquatic environment for a continuous high concentration disposal.
LC50, 96 hr, Prawn (Panaeus monodon) 1202.898 ppm (Bogor Labs, 2007)
2 /4
MULTITREAT 5549R
BIOACCUMULATION
Log Pow < 3
DEGRADABILITY
Readily Biodegradable; 72.28% for 28 days (Bogor Labs, 2007)
13 DISPOSAL CONSIDERATIONS
DISPOSAL METHODS
Dispose of waste and residues in accordance with local authority requirements.
14 TRANSPORT INFORMATION
UK ROAD CLASS 8
PROPER SHIPPING NAME CORROSIVE LIQUID, N.O.S (alkyl dimethyl benzyl ammonium chloride)
UN NO. ROAD 1760 UK ROAD PACK GR. III
ADR CLASS Class 8: Corrosive substances. HAZARD NO. (ADR) 80 Corrosive or slightly
corrosive substance.
HAZCHEM CODE 2X UN NO. SEA 1760
IMDG CLASS 8 IMDG PACK GR. III
EMS F-A, S-B MARINE POLLUTANT Yes.
UN NO. AIR 1760 ICAO CLASS 8

AIR PACK GR. III
15 REGULATORY INFORMATION
LABELLING
Corrosive
CONTAINS
Coco alkyl dimethyl benzyl ammonium chloride
RISK PHRASES
R31 Contact with acids liberates toxic gas.
R34 Causes burns.
R52/53 Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
SAFETY PHRASES
S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
S45 In case of accident or if you feel unwell, seek medical advice immediately (show label
where possible).
S24/25 Avoid contact with skin and eyes.
S36/37/39 Wear suitable protective clothing, gloves and eye/face protection.
S60 This material and its container must be disposed of as hazardous waste.
3 /4
MULTITREAT 5549R
UK REGULATORY REFERENCES
The Approved Supply List
STATUTORY INSTRUMENTS
Chemicals (Hazard Information and Packaging) Regulations.
APPROVED CODE OF PRACTICE
Safety Data Sheets for Substances and Preparations.
GUIDANCE NOTES
The Approved Classification & Labelling Guide
16 OTHER INFORMATION
ISSUED BY
SPS
REVISION DATE January 2009
REV. NO./REPL. SDS GENERATED Rev 1 / November 2006
SDS NO. O 797
RISK PHRASES IN FULL

R22 Harmful if swallowed.
R31 Contact with acids liberates toxic gas.
R34 Causes burns.
R36/37/38 Irritating to eyes, respiratory system and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
4 /4
REVISION DATE 15/02/2011
SAFETY DATA SHEET

Fluorescein Liquid Dye
1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING
APPLICATION INDUSTRIAL DYE

SUPPLIER CTI Chemicals Asia Pacific Pte Ltd
61 Science Park Road
#05-22/24 The Galen
Singapore 117525
Tel No. +65 6733 9482
Fax No. +65 6733 8247
EMERGENCY TELEPHONE +65 6733 9482
2 HAZARDS IDENTIFICATION
CLASSIFICATION (1999/45) Not classified.
CLASSIFICATION (EC 1272/2008)

Physical and Chemical Hazards Not classified.
Human health Not classified.
Environment Not classified.
LABEL IN ACCORDANCE WITH (EC) NO. 1272/2008
Not classified.
3 COMPOSITION/INFORMATION ON INGREDIENTS
Sodium Carbonate 10-30%
CAS-No.: 497-19-8 EC No.: 207-838-8
Classification (EC 1272/2008) Classification (67/548/EEC)

Eye Irrit. 2 - H319 Xi;R36
The Full Text for all R-Phrases and Hazard Statements is Displayed in Section 16
4 FIRST-AID MEASURES
INHALATION
Provide rest, warmth and fresh air. Get medical attention if any discomfort continues.
INGESTION
Rinse nose, mouth and throat with water. Drink plenty of water. Get medical attention.
SKIN CONTACT
Wash skin thoroughly with soap and water. Immediately remove contaminated clothing. Get medical attention if irritation persists after
washing.
EYE CONTACT
Make sure to remove any contact lenses from the eyes before rinsing. Promptly wash eyes with plenty of water while lifting the eye lids.
To hospital or eye specialist.
5 FIRE-FIGHTING MEASURES
EXTINGUISHING MEDIA
Carbon dioxide (CO2). Foam. Water spray.
SPECIAL FIRE FIGHTING PROCEDURES
No specific fire fighting procedure given.
UNUSUAL FIRE & EXPLOSION HAZARDS
No unusual fire or explosion hazards noted.
1/ 4

SPECIFIC HAZARDS
Oxides of: Sulphur. Nitrogen. Carbon.
PROTECTIVE MEASURES IN FIRE
Use air-supplied respirator during fire fighting.
6 ACCIDENTAL RELEASE MEASURES
PERSONAL PRECAUTIONS
Wear protective clothing as described in Section 8 of this safety data sheet. Avoid contact with skin and eyes.
ENVIRONMENTAL PRECAUTIONS
Do not discharge into drains, water courses or onto the ground.
SPILL CLEAN UP METHODS
Stop leak if possible without risk. Provide ventilation and confine spill. Do not allow runoff to sewer. Absorb in vermiculite, dry sand or
earth and place into containers.
7 HANDLING AND STORAGE
USAGE PRECAUTIONS
Avoid spilling, skin and eye contact.
STORAGE PRECAUTIONS
Store in tightly closed original container in a dry, cool and well-ventilated place. Use container made of: Suitable plastic material.
Stainless steel.
8 EXPOSURE CONTROLS/PERSONAL PROTECTION
Name STD TWA - 8 Hrs STEL - 15 Min Notes
Sodium Carbonate No std. No std.
PROTECTIVE EQUIPMENT
RESPIRATORY EQUIPMENT
Respiratory protection not required.
HAND PROTECTION
Rubber or plastic. The most suitable glove must be chosen in consultation with the gloves supplier, who can inform about the
breakthrough time of the glove material. Be aware that the liquid may penetrate the gloves. Frequent change is advisable.
EYE PROTECTION
Use approved safety goggles or face shield.
OTHER PROTECTION
Wear appropriate clothing to prevent any possibility of skin contact.
HYGIENE MEASURES
When using do not eat, drink or smoke. DO NOT SMOKE IN WORK AREA! Wash at the end of each work shift and before eating,
smoking and using the toilet.
9 PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE Liquid
COLOUR Brown
SOLUBILITY Soluble in water.
MELTING POINT (°C) 0 ( pour point)
RELATIVE DENSITY 1.0-1.07 @ 20c
pH-VALUE, CONC. SOLUTION 9-10
VISCOSITY <5 cps @ 20DegC
10 STABILITY AND REACTIVITY
2/ 4

STABILITY
Stable under normal temperature conditions and recommended use.
MATERIALS TO AVOID
Strong acids.
HAZARDOUS DECOMPOSITION PRODUCTS
Oxides of: Sulphur. Nitrogen. Carbon.
11 TOXICOLOGICAL INFORMATION
INHALATION
No specific health warnings noted.
INGESTION
May cause stomach pain or vomiting.
SKIN CONTACT
Liquid may irritate skin.
EYE CONTACT
May cause temporary eye irritation.
12 ECOLOGICAL INFORMATION
ECOTOXICITY
The product is not expected to be hazardous to the environment.
MOBILITY
The product is soluble in water.
BIOACCUMULATION
The product does not contain any substances expected to be bioaccumulating.
DEGRADABILITY
The product is not biodegradable.
13 DISPOSAL CONSIDERATIONS
GENERAL INFORMATION
Recover and reclaim or recycle, if practical.
DISPOSAL METHODS
Absorb in vermiculite or dry sand and dispose of at a licenced hazardous waste collection point. Dispose of waste and residues in
accordance with local authority requirements.
14 TRANSPORT INFORMATION
GENERAL The product is not covered by international regulation on the transport of dangerous goods (IMDG, IATA,
ADR/RID).
15 REGULATORY INFORMATION
UK REGULATORY REFERENCES
Approved Supply List.
STATUTORY INSTRUMENTS
The Chemicals (Hazard Information and Packaging for Supply) Regulations 2009 (S.I 2009 No. 716).
APPROVED CODE OF PRACTICE
Safety Data Sheets for Substances and Preparations.
GUIDANCE NOTES
Classification and Labelling of Substances and Preparations Dangerous for Supply.
16 OTHER INFORMATION
REVISION COMMENTS
General revision.
ISSUED BY
LL
REV. NO./REPL. SDS 2
GENERATED
3/ 4

RISK PHRASES IN FULL
R36 Irritating to eyes.
HAZARD STATEMENTS IN FULL
H319 Causes serious eye irritation.
DISCLAIMER
The information provided in this SDS is correct to the best of our knowledge, information and belief at the date of its publication. The information given is
designed only as a guidance for safe handling, use, processing, storage, transportation, disposal, and release and is not to be considered a warranty or
quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any
other materials or in any process unless specified in the text.
4/ 4
ANNEXURE: 7
HSE GUIDELINES-Generic
Simplified Health & Safety Guidelines for

Construction Sites
(a) Applicability
These guidelines are intended to apply to smaller onshore construction sites including onshore sites
related to offshore work. Such sites are likely to involve between 5 and 25 persons. Larger sites will
require additional consideration. The guidelines are intended as a simple practical checklist, and
compliance with them does not absolve those responsible from ensuring compliance with national
laws, bye-laws, recognized industry standards, and the company regulations of Company’s, landowners
and other relevant parties.
(b) Responsibility
The primary responsibility for compliance with these guidelines shall rest with the client’s site safety
officer who in the absence of a designated safety officer shall automatically be the client’s senior
representative on site be it the site manager, site engineer, superintendent, foreman, or other person.
The site safety officer as defined in the preamble shall ensure that all persons entering on the site are
made safety conscious and insofar as practicable familiar with the essence and detail of these
guidelines.
Access to the site shall be limited to those who have work to perform or legitimate business to conduct
and casual visitors shall be excluded.
The perimeter of the site where construction activities are to be carried out shall be clearly delineated
with a conspicuous barrier which as a minimum shall consist of fluorescent tape strung at a height of 1
meter between stout well-embedded or ballasted posts at centers not exceeding 3 meters; this
perimeter tape or other barrier shall be regularly inspected and maintained in good repair.
At entrances to the site there shall be warning signs at a height of not less than 2 meters on stout well-
embedded or ballasted posts; these signs shall bear the words “Danger - Construction Site” in letters
which are clearly legible from a distance of at least 15 meters; the legend on the signs shall be in both
English and the language of the area in which the construction site is located; the signs shall be
illuminated so that they are equally legible at night; the signs and their illumination shall be regularly
inspected and maintained in good repair.
In addition to the foregoing all steep-sided excavations and embankments, high gas pressure
equipment, high voltage electrical equipment, chemical stores, and other potentially hazardous items
shall be protected by suitably stout fencing and lockable gates and suitable warning signs and these
arrangements shall be regularly inspected and maintained in good repair.
The site shall be kept tidy and free from discarded or indiscriminately deposited tools, materials,
equipment and debris or other obstructions which could represent a hazard.
If construction activities or personnel access to the site are to be permitted during the hours of
darkness, then there shall be suitable floodlighting in the relevant work areas and potential hazard
areas.
All persons entering on the site including visitors shall be provided with coveralls, safety helmets, and
protective boots and these shall be worn at all times except within the confines of control rooms,
control cabins, single storey workshops and stores, mess rooms and the like; sufficient stocks of such
protective items shall be available at all times.
In addition to the foregoing all persons shall wear goggles and/or gloves or gauntlets as appropriate
when working with, or in the vicinity of, chemical activities, plant refueling activities, welding activities,
grinding and sandblasting activities, and other aggressive or potentially hazardous processes; sufficient
stocks of such items shall be available at all times.
Ear defenders (ear plugs and ear muffs) shall be available and shall be used by persons working close to
noisy machinery (noise level in excess of 85 dB).
A suitable number and range of types of fire extinguisher shall be provided in the vicinity of all huts,
cabins and equipment assemblages; in addition all items of major construction plant shall carry their
own fire extinguishers; all persons shall be made aware of the locations of the fire extinguishers, the
purposes and limitations of the different types, and their methods of operation; when a fire
extinguisher is used, it shall be immediately recharged or replaced and sufficient reserve stocks shall be
held for this purpose; one or more persons per shift shall be designated as fire warden.
One or more first aid boxes appropriate to the number of persons and to the nature of the activities
being undertaken at the site shall be provided and their locations shall be clearly marked; in addition all
persons shall be made aware of these locations and shall be instructed in the use of the contents of the
boxes and in first aid procedures in general by a qualified first aid instructor; guidance shall also be
clearly displayed close to the boxes; at no less than one first aid box location there shall also be a
stretcher and blankets suitably closeted and clearly marked; the first aid boxes shall include eyebath
facilities; in addition one or more persons per shift shall be designated as first-aider.
There shall be a site office with three separate systems of telephone and/or radio equipment in good
working order with which communications can at all times be readily established with the appropriate
emergency services as well as with head office; in the vicinity of urban areas these services will include
doctors, hospitals and municipal emergency services; in remote areas it will include helicopter lift
services or other appropriate evacuation services; the contact details of all such services and of head
office and head office key staff (including home and mobile numbers) shall be clearly displayed at the
communications location.
General medical and emergency evacuation arrangements and procedures shall be established in
advance of the arrival of persons at the site.
There shall be indoor mess areas and/or shaded and wind-protected outdoor mess areas with
appropriate tables and seating; potable water in adequate quantities shall be readily available to all
persons.
There shall be latrine arrangements appropriate to the number of persons on the site and with due
regard to local custom and there shall be arrangements for the regular disposal of waste from these.
There shall be suitable arrangements for the containment or disposal of trash (paper, cardboard,
plastic, cans and other packaging materials).
Chemicals shall be stored in accordance with the manufacturer’s instructions; waste or excess chemicals
shall not be dumped but shall be removed from the site in accordance with pre-arranged procedures.
Major items of construction plant such as excavators and cranes which have a restricted view from the
control cabin shall not be permitted to move or work without a banks man in attendance.
When the supply of electrical power is critical for safety, e.g. for floodlighting or for the operation of
excavation dewatering pumps, there shall be two alternative sources of supply, i.e. mains plus
generator or two generators; other safety critical items, such as dewatering pumps in certain situations,
shall also be duplicated.
All flexible high-pressure hoses shall be securely fixed close to their ends and at intervals along their
lengths to prevent whiplashing in the event of rupture; their routes shall be such that traffic cannot
cross them or alternatively they shall be routed through protective ducts.
The safety officer shall maintain an up-to-date list of all persons employed on the site. In addition a
book shall be established for the signing in and signing out of all persons entering the site, whether
employees, subcontractors, suppliers, or other visitors, so that the number of persons on the site at any
time can be readily determined.
A clearly marked muster point shall be established and all persons on the site shall be made aware of its
location and shall be instructed that they are to proceed to this point in the event of a general
emergency such as a major fire, explosion or flood.
Every person newly arriving at the site shall undergo an induction course to make him familiar with
these guidelines and with the locations of all health and safety items; such instruction shall be given
verbally in a language clearly understood by the person concerned.
At the commencement of each working day (or shift) a meeting of key persons shall be held to discuss
and agree on the work tasks to be performed and to identify any special potential hazards and
appropriate risk minimization measures.
At sites adjacent to water, be it the sea, a river or a flooded excavation, lifebelts shall be provided and
their location clearly marked; marine activities and diving activities are the subject of separate health
and safety guidelines.
At sites in adverse climates all offices, workshops, mess rooms, and plant control cabins shall be heated
or air-conditioned as appropriate. (This is not a luxury but recognition of the fact that safety awareness
and caution are adversely affected by continuous discomfort.)
The safety officer shall keep an up-to-date record of all accidents and safety non-compliances in a book
which shall be conspicuously available for inspection in the site office.
Prior to the commencement of construction activities there shall be a safety and risk assessment
meeting involving all key persons on the site; the purposes of this meeting are to ensure that all persons
are familiar with these guidelines and to identify any special risks associated with the particular work to
be performed at the site and with the particular equipment to be used; the safety officer shall complete
a checklist of the items listed in these guidelines and this checklist shall be filed; the safety officer shall
draw up such additional guidelines as may be appropriate to meet any special risks identified.
ANNEXURE: 8
RISK ASSESSMENTS
Risk Assessment Tables
(Guidance for assessing risk)
Risk Tolerability/Acceptance Table

Likelihood of Occurrence Risk Rating & Remedial Action and Timescale
Rating Number
High Likelihood Regular occurrence within the area of operations to which it refers, with the possibility of being realised once per day/shift.
Moderate Likelihood Occasional occurrence with the possibility of being realised once per job/project/contract/month. Work shall not be started or continued until the
5 Intolerable Risk risk has been reduced. If it is not possible to
Low Likelihood Unlikely to occur but known to have occurred in the relevant industry/operation/type of work it refers to. reduce the risk even with unlimited resources,
work shall remain prohibited.
Work shall not be started until the risk has

Severity (injury) 4 Substantial Risk been reduced. Considerable resources may
be required to do this. Where the risk involves
High Severity Major Injury/Disablement/Fatality (e.g. amputation, major fracture, poisoning, multiple injuries, occupational cancer or other severe life shortening diseases, work in progress, urgent action shall be taken.
acute fatal diseases).
Moderate Severity Lost Time Injury (off work for more than 3 working days)-(lacerations, burns, concussions, serious sprains, minor fractures, deafness, dermatitis, asthma, work Work may proceed but efforts should be made
to reduce the risk below this level. The
related upper limb disorders, ill health leading to permanent minor disability). resources/costs required for prevention should
Low Severity First Aid Injury, Medical Aid Treatment Injury (return to work after loss of 1-2 shifts/working days)-(e.g. superficial injuries, minor cuts/bruises, eye irritation, be carefully measured and limited. Risk
reduction measures and remedial action shall
headaches, temporary discomfort.
be implemented as soon as practicable and
3 Moderate Risk within one month as a maximum. Where the
moderate risk (level 3) involves high severity
Severity (property/equipment) consequences, further assessment may be
necessary to establish the likelihood more
High Severity Property/Equipment Damage costs exceeding $50,000. precisely and determine the need for improved
control measures.
Moderate Severity Property/Equipment Damage costs (direct and indirect) between $50,000 and $5,000. No additional costs are required.
Consideration may be given to more cost
Low Severity Property/Equipment Damage costs (direct and indirect) not exceeding $5,000. 2 Tolerable Risk effective remedial actions or improvements
that involve no additional resources/cost
burden. Monitoring is required to ensure that
controls are maintained and in place.
Severity (environmental) 1 Low Risk Risk Acceptable. No action required.

Document findings.
High Severity Environmental damage is catastrophic and/or involves prosecution, severe damage to company image and substantial costs.
Moderate Severity Environmental damage external to local area and/or damage to company image and profits.
Low Severity Environmental damage is local and has minimal external impact.
Risk Rating & Rating Number Table Notes: For each hazard: - 1) Estimate Likelihood of Occurrence. 2) Estimate Severity of potential injury, property
High Likelihood Moderate Likelihood Low Likelihood damage or environmental damage. 3) Combine estimates to allocate Initial Risk Rating. 4) Assess Risk Tolerability or
Acceptance. 5) Introduce Control Measures to reduce risk. 6) Reassess revised estimates of Likelihood and Severity after
High Severity 5 Intolerable risk 4 Substantial risk 3 Moderate risk controls implemented and allocate new risk rating. 7) Reassess Risk Tolerability and if acceptable, enter Residual Risk
Rating and associated Likelihood and Severity levels. If not repeat stages 5-7.
Moderate Severity 4 Substantial risk 3 Moderate risk 2 Tolerable risk
Low Severity 3 Moderate risk 2 Tolerable risk 1 Low risk

Risk Assessment Form
Project: Assessed by:
Activity/Operation: FCG , Hydrotesting, Dewatering & Nitrogen Purging Date:
Task/Job Steps Hazard Initial Risk Controls Residual Risk

Hazard Description and Effect for each Task. Personnel / Equipment / Hazard Likelihood of Risk List and describe fully all Controls Required. Cross-refers Hazard Likelihood of Risk
Note: Additional hazards may arise from interaction Environment at Risk Severity Occurrence Rating to any other relevant assessment (PPE, COSHH, Manual Severity Occurrence Rating No.
with other work. No. Handling, LOLER etc).
Specify wrong pipeline system. Personnel Mod High 4 Procedure be prepared, checked and Mod Low 2
/under pressurise system. involved with approved by client personnel.
test. System
under test
Identification of wrong pipeline limit. Personnel Mod High 4 Procedure be prepared, checked and Mod Low 2
Prepare detailed Pre Over pressurise adjacent system involved with approved by client personnel.
commissioning test. System
procedure under test
Failure to identify NRV’s and valves Damage to client Mod Mod 3 Procedure/job card will be prepared, Mod Low 2
to be mechanically opened within system checked and approved by client
the system limits. personnel.
Trapped pressure in system
Mobilisation of Failure of Lifting gears Personal injury High Mod 4 All the lifting gear are pre-tested.. Mod Low 2
Equipments & Equipment
Damage
Chemical Handling Chemical spill Personnel Injury Mod Mod 3 Only trained personnel inside the Low Low 1
& Environmental barricaded area. Personnel to wear
Hazard chemical handling PPE when
handing chemically treated water.
Preparatory works Manual handling, back injury / Personnel injury Mod Mod 3 All personnel trained in manual Low Low 1
pulled muscles / damaged hands handling techniques. Heavy lifts
should be two or more people.
Preparatory works Incorrect use of tools, back injury / Personnel injury Mod Mod 3 All the personnel to be instructed / Low Low 1
pulled muscles / damaged hands trained in the use of the specific tools.
Approved by (Name): Approved by (Title):

Signature: Date:
Note: Additional hazards may arise from interaction Environment at Risk Severity Occurrence Rating to any other relevant assessment (PPE, COSHH, Manual Severity Occurrence Rating
with other work. No. Handling, LOLER etc). No.
Rig up all flooding equipment/ Personal injury Mod Mod 3 Personnel trained in manual handling Low Low 1
Muscle / back strain from moving techniques. Items over 40 Kgs to be
heavy equipment lifted by 2 or more people.
Failure of permit to work system/ Personal injury Mod Mod 3 Permit to work system is adhered to Mod Low 2
Ongoing conflicting work on the and equipment rigidly and shortcomings/potential
same system damage conflicts reported to PTW office
Prepare system for immediately.
Flooding, Cleaning &
Install incorrectly rated temporary Equipment Mod Mod 3 Adhere at all times to procedure, all Mod Low 2
Gauging
hose / blinds / spades. damage temporary equipment to be certified
Overpressure of temporary and pre-tested.
equipment
Use of hand Tools. Personnel injury Mod Mod 3 Follow all guidelines laid out during Mod Low 2
Trapped / cut injured body parts safety induction. Use hand gloves
Working at height/ Personnel injury High Mod 4 Only use approved scaffolding, wear Mod Low 2
Fall from high levels correct harness above 2m from floor.
De rigging of drop out Manual handling, back injury / Personnel injury Mod Mod 3 Cranes / lifting gear to be used to for Low Low 1
Spools & Rigging of pulled muscles / damaged hands Rigging & Derigging. Trained and
temporary Flushing/ competent personnel to carry out the
Pigging Headers activity.
Loading of Pigs Damage to PIG Equipment Mod Mod 3 Pig to be loaded carefully, trained Mod Low 2
personnel to carry out Scraper
loading.
FCG Operation Temporary hose / pipework rupture Equipment and High Mod 4 All hoses to be certified and pre- Low Low 1
whilst pigging – impact. personnel in the tested. Hoses to be tied down and
vicinity routed carefully.
FCG Opertion Fitting/valve failure – impact Client system High Mod 4 All fittings to be pre-checked / Low Low 1
and personnel in cleaned before use. Ratings of
the vicinity fittings also to be checked.
FCG Opeartion Instrument failure Equipment and Mod Mod 3 All instrumentation to be calibrated, Low Low 1
personnel inspected and back up units on site.

Signature: Date:
Receiving Pig Impact – pigs travelling too fast Personnel injury Mod Mod 3 Monitor pig signal if available and Low Low 1
pressure gauge for signs of pig
arrival, maintaining back-pressure as
required.
Receiving Pig. Chemical spill Personnel Injury Mod Mod 3 Only trained personnel inside the Low Low 1
barricaded area. Personnel to wear
chemical handling PPE when
handing chemically treated water.
Removal of Pig from Manual handling, back injury / Personnel injury Mod Mod 3 Cranes / lifting gear to be used to Low Low 1
receiver pulled muscles / damaged hands remove pigs form the receiver.
Trained and competent personnel to
carry out the pig removal.
De-rig of Equipment Manual handling, back injury / Personnel injury Mod Mod 3 All personnel trained in manual Low Low 1
pulled muscles / damaged hands handling techniques. Heavy lifts
should be two or more people.
Prepare detailed Hydro Specify wrong test pressurise. Personnel Mod High 4 Procedure be prepared, checked and Mod Low 2
test procedure /under pressurise system. involved with approved by client personnel.
test. System
under test
Prepare detailed Hydro Identification of wrong test limit. Personnel Mod High 4 Procedure be prepared, checked and Mod Low 2
test procedure Over pressurise adjacent system involved with approved by client personnel.
test. System
under test
Prepare detailed Hydro Failure to identify NRV’s and valves Damage to client Mod Mod 3 Procedure/job card will be prepared, Mod Low 2
test procedure to be mechanically opened within system checked and approved by all client
the test limits. personnel
Trapped pressure in system
Prepare system for Failure of permit to work system/ Personal injury Mod Mod 3 Permit to work system is adhered to Mod Low 2
Hydrotest Ongoing conflicting work on the and equipment rigidly and shortcomings/potential
same system damage conflicts reported to PTW office
immediately.

Signature: Date:
Prepare system for Rig up all pressurising equipment/ Personal injury Mod Mod 3 Follow all guidelines laid out during Low Low 1
Hydrotest Muscle / back strain from moving safety induction and all Personnel
heavy equipment trained in manual handling
techniques. Items over 40 Kgs to be
lifted by 2 or more people.
Prepare system for Install incorrectly rated temporary Equipment Mod Mod 3 Adhere at all times to procedure, all Mod Low 2
Hydrotest hose / blinds / spades. damage temporary equipment to be certified
Overpressure of temporary &personnel and pre-tested.
equipment injury
Prepare system for Use of hand Tools. Personnel injury Mod Mod 3 Follow all guidelines laid out during Mod Low 2
Hydrotest Trapped / cut injured body parts safety induction and use proper hand
gloves and PPE
Prepare system for Working at height/ Personnel injury High Mod 4 Only use approved scaffolding, wear Mod Low 2
Hydrotest Fall from high levels correct harness above 2m from floor.
Venting system Splashed by high velocity water/ Personnel injury High Low 3 Use of correct PPE. Low Low 1
Eye injury
Venting system Venting chemically treated water. Personnel injury Low Mod 2 When venting water warn as many Low Low 1
Spill on adjacent working personnel people as possible and monitor the
drainage path of the water.
Hydrotest system Over pressurise system. Client system High Mod 4 Utilise system over pressure Mod Low 2
Critical failure / rupture of pipework protection device fitted upstream of
test gauge on hydrotest injection
manifold.
Hydrotest system Non testing personnel working on All personnel in High Mod 4 Follow all guidelines on Permit to Mod Low 2
systems under pressure. test area work. Adhere to barriers / signs
Critical failure recommended in procedure. No
unauthorised personnel in test area.
Depressurise / drain Trapped Pressure in system Personnel injury Mod Mod 3 Follow all guidelines on Permit to Mod Low 1
system Future release of pressurised fluid - work. Adhere to barriers / signs
critical failure recommended in procedure.
Depressurise / drain Draining chemically treated water. Personnel injury Low Mod 2 When draining water warn as many Low Low 1
system Spill on adjacent working personnel people as possible and monitor the

Signature: Date:
drainage path of the water.
Prepare system for Failure of permit to work system Personal injury Mod Mod 3 Permit to work system is adhered to Low Low 1
Dewatering Ongoing conflicting work on the and TRANS- rigidly and shortcomings/potential
same system ASIA Equipment conflicts reported to office
damage immediately.
Dewatering System Splashed by high velocity Air. Personal injury High Low 3 Use of correct PPE advised during Low Low 1
Eye injury induction and in HSE manual
Purging of system with Injection point closed. TRANS-ASIA Mod High 4 Trained Competent personnel. Mod Low 2
N2 Nitrogen Purging Burst hose. Over pressurise hoses Equipment and
and fittings. Personal injury
Purging of system with Unauthorised personnel working on Client system Mod Mod 4 All work carried out under controlled Mod Low 2
N2 Nitrogen Purging system. and personnel permit to work system. Restricted
Joints broken whilst under injury access to area (signs & barriers
pressure, valves operated. Gas erected). Area Patrolled by TRANS-
release. ASIA testing crew.
Carry out Purging Hosing and / or equipment and TRANS-ASIA High High 5 TRANS-ASIA personnel to ensure High Low 1
/Packing activities. personnel injury Equipment and equipment are correctly isolated and
Personal injury depressurised prior to de-rigging.
Care and attention to detail required.
Re-instate system Use of hand Tools Personnel Injury Mod Mod 3 Follow all guidelines laid out during Mod Low 2
Trapped injured body parts safety induction and TRANS-ASIA
HSE manual
Re-instate system Working at height Personnel Injury High Mod 4 Only use approved scaffolding, wear Mod Low 2
Fall from high levels correct harness above 2m from floor.
Re-instate system Install equipment incorrectly Client system High Mod 4 Completion of Reinstatement Check Mod Low 2
Future failure of process system sheet by TRANS-ASIA and client.

Signature: Date:
Risk Assessment – Job Site Review Form
Page No:
Assessment No: Job No/Project No:
Work Scope:
Location:
Note: If Procedure Change Control provisions apply during the job this form shall be used for the required assessment review.
Hazards / Risks on General Risk Assessment which are not applicable for this Work Scope:
(Identify by no. and description).
Use continuation sheet if out of space.
Hazards / Risks which have not been identified in General Risk Assessments which are applicable
for this Work Scope :(Brief description of Hazards / Risks identified).
Control Measures to be utilised to minimise these additional Hazards / Risks:

(Full Description of Control Measures to be implemented).
I confirm that I have read the General Risk Assessment provided for this Work Scope and have surveyed the work site, where
the additional risks have been identified. They are listed above and control measures suggested.
Job Site Review Performed by: Date:
I confirm that I have read and understood both the General Risk Assessment and this Job Site Assessment Review, which are
provided for this Work Scope. (To be signed by all personnel involved in this Work Scope i.e. all NARMADA and Client/Third
Party as appropriate). (Use reverse if not enough space below for signatures).
Name (Printed) Signature Name (Printed) Signature

Risk Assessment – Job Site Review Form
Continuation Sheet Page No:
Assessment No: Job No/Project No:
Work Scope:
Location:
Note: If Procedure Change Control provisions apply during the job this form shall be used for the required assessment review.
Hazards / Risks on General Risk Assessment which are not applicable for this Work Scope:
(Identify by no. and description).
Hazards / Risks which have not been identified in General Risk Assessments which are applicable
for this Work Scope :(Brief description of Hazards / Risks identified).
Control Measures to be utilised to minimise these additional Hazards / Risks:

(Full Description of Control Measures to be implemented).

ANNEXURE: 9
EQUIPMENT DATA SHEETS
(All Lifting Equipments shall be load tested and MPI
tested)
Fill Pump – 300 m3/hr
Technical Data Sheet
M rge
Va ge
ld
rs
gs
Eq l
t
na
g
sis
g
es
us
es
Ca p
l le
Se t
ifo
r
r
in
in
t
in
pt
af
ea
ha
ha
af
m
lv
tio
as
at
ha
st
NR
al
pe
ar
an
Sh
Sh
Pu
sc
sc
Ch
Pl
Be
Op
Ex
Im
Di
Di
Cast Iron Removable Spark
Twin Roller 4 Point Lift
65 mm Steel Pipe Twn Plate 16 mm with Exxhaust Arrester,
angular Crash Frame
Cast Iron Bronze Bronze Stainless tested to 60 Wafer Gland stainless Insulation Chalwin
contact with Forklift
Steel bar Check Valve Packing steel Cover for upto Valves & Air
bearing Pockets
mechanicas 650 deg C Starter
Pump Specifications
Suction: 150mm, 150# Max Operating Temperature: 90 0 C
Discharge: 150mm, 150# Max Working Pressure: 25 bar
Max Capacity: 300 m3/hr Suction Pressure: + ve
Max Head: 25 bar Max Test Pressure: 25 bar
Max Solid Handling: 20 mm Max Operating Speed: 1800 rpm
Nos. of Pumping Stages: 4 Normal Operating Speed: 1200 rpm
Impeller Type: Closed Min. Operating Speed: 1000 rpm
Pump Performance
Engine Specs:
Make/Model: Greaves Cotton/TBD-3-V12
Nos. of Cylinders: 12
Full Load Speed: 1800 rpm
Rated Power (kW/bhp): 337/453
Cooling Method: Water Cooled Heat Exchanger
Electrical System Voltage: 24
Dimensions
LxWxH – 4900 x 2400 x 2400 mm
Weight (Gross/Net) kgs – 6900/ 6400
67F, Tuas South Ave 1, Singapore – 637585

E-Mail : info@transasiapipelines.com.sg Tel : +65-67955951, Fax : +65 6795 7296

BREAK TANK

DESIGN FEATURES
Inbuilt Filtration with 50/100/200 µ Size

Certified for offshore use

Provision for multiple inlet/outlet manifolds

Suitable for MEG/Chemical Storage

Duel compartment with an integral sump to ensure full liquid removal

WEIGHTS AND DIMENSSIONS

Tank Capacity Skid Length Width Height Tare Weight
3000 Gal 13,636 L 4.75 m 2.45 m 2.90 m 4,500 Kg
5250 Gal 23,867 L 5.85 m 2.55 m 2.70 m 7,000 Kg
5500 Gal 25,003 L 7.76 m 2.35 m 2.65 m 7,000 Kg
6000 Gal 27,276 L 8.10 m 2.50 m 2.95 m 8,500 Kg


TRANS-ASIA
TRANS-ASIA PIPELINE PIPELINE
SERVICES FZC. PTE LTD.
SERVICES
67F Tuas South Avenue-1, Singapore 637585

E-Mail : info@transasiapipelines.com.sg Tel : +65-67955951, Fax : +65-27957296.

Pressure Pump – Hydraton 1.7 lpm

Pump Specifications
Make: Hydraton Model: AZ‐1‐107
Operated By: Air Driven Motor
Max Test Pressure: 11770 psi Discharge: ½ “ NPT
Max Operating Pressure: 10700 psi
Max Capacity: 1.7 lpm Frame: Stainless Steel
Source: Portable /On Frame Water Tank

HYDRUALIC PRESSURE – STATIC CONDITIONS

Air psi 10 20 30 40 50 60 70 80 90 100
Pressure
bar 0.7 1.4 2.1 2.8 3.5 4.1 4.8 5.5 6.2 6.9
Hydraulic psi 900 2000 3150 4200 5400 6400 7450 8500 9700 10700
Pressure
bar 62 138 217 290 372 441 514 586 669 738

Output APPROXIMATE RATE OF DISCHARGE

Pressure 60 psi (4.1 bar) 80 psi (5.5 bar) 100 psi (6.9 bar)
Ins3 Ins3 Ins3
psi bar /min ltr/min /min ltr/min /min ltr/min
0 0 95 1.56 110 1.8 120 1.97
1000 69 69 1.13 74 1.21 78 1.28
2000 138 61 1 68 1.11 74 1.21
3000 207 53 0.87 63 1.03 71 1.16

4000 241 46 0.75 58 0.95 62 1.02

6000 414 26 0.43 45 0.74 54 0.89
8000 552 0 0 28 0.46 44 0.72
90000 621 0 0 0 0 38 0.62
10000 690 0 0 0 0 27 0.44

Dimensions

LxWxH – 450 X 395 X390 mm
Weight (Gross/Net) kgs – 27/ 25


TRANS ASIA PIPELINE SERVICES PTE LTD
ELGI 1000 CFM AIR COMPRESSOR

Hose Diesel Engine Diesel Engine Lifting Compressor Diesel Engine
Connection Aspiration Exhaust Facilities Lube oil Lube Oil
2” ANSI B16.5 Turbocharged Silencer 4 Point lift Volvoline Elgi SAE 15W-40
300# Flange after cooled Installed Crash Frame Duraplus
COMPRESSOR TECHNICAL SPECIFICATION

Model Reference Number DU 23 040 Rated Operating Pressure (Bar/PSI) 19.5 / 284
Free Air Delivery (CFM) 1000 Pressure Safety Valve (Bar/PSI) 24.0 / 350
Cooling Method Oil Fuel Consumption (Ltrs/Hr) 80

Compressor Oil Capacity (Ltrs) 150 Max. Discharge Temperature 110 Deg C
ENGINE TECHNICAL SPECIFICATION

Make/Model Cummins / Rated Power (KW/BHP) 321 / 430
NTA-855-C -
BC
Number Of Cylinders 6 Cooling Method watercooled
Full Load Speed (RPM) 2100 Electrical System Voltage 24
Fuel Tank Capacity (Ltrs) 600
WEIGHTS & DIMENSIONS
Dry Weight (Kg) 7000
Gross Weight (Kg) 7600
Length (MM) 4450
Width (MM) 2200
Height (MM) 2000
67F Tuas South Avenue-1, Singapore 637585

E-Mail : info@transasiapipelines.com.sg Tel : +65-67955951, Fax : +65-27957296
ANNEXURE: 10
SUBSEA TEMPORARY LAUNCHER & RECEIVER
DRAWINGS
MATERIAL TAKE-OFF
4200 (FOR 1 EA ASSEMBLY)
473 276 515 550 550 550 311 974 LENGTH
ITEM DESCRIPTION MATERIAL /AREA QTY
138 275
1 PIPE 219"Ø x 7.9 WT SCH.XS API 5LB 5 m LG 1
60Øx5 THK PIPE
2 PIPE 73Ø x 5 WT SCH.XS API 5LB 0.6 m LG 1
3 PIPE 60.3Ø x 5 WT SCH.XS API 5LB 8.2 m LG 1
4 FLANGE 8"-900#, WN, RTJ - - 1
5 BALL VALVE 2" #300, NPT THREAD, FEMALE - - 6
PLAN VIEW - -
6 WELDOLET 2" 6
7 PIPE NIPPLE 2" SCH. XS, NPT, ONE END THREADED - - 6
8 CHECK VALVE 2" #300, NPT THREAD, FEMALE - - 4
2979 9 8" BI-DIRECTIONAL PIG - - 1
10 8" BRUSH PIG - 0.39m 1
157 1136 1529 157
11 8" BI-DIRECTIONAL GAUGING PIG - 0.39m 1
60Øx5 THK PIPE
12 PLATE 38mm (MAIN PLATE) A36 0.5m x 0.3m LG 1
3
13 PLATE 20mm ( CHECK PLATE) A36 0.3m x 0.3m LG 1
16 16 16 16 16 16
14 PLATE 16mm A36 0.2m x 0.2m LG 1
SUIT TO SITE
64mm Ø PIN HOLE 5 8" 900# 15 PLATE 12mm A36 0.4m x 0.3m LG 6
SUIT TO SITE
FOR 35 TON 5 5 5 5 5 WNRTJ FLANGE

CROSBY/GREEN PIN 7 16 BLIND FLANGE - - 1
SHACKLE 7 7 7 7 7
12 6 6 6 6 6 6
4
13
10 9 PIPE 219Ø x 7.9 WT PIPE 73Ø
11 100 100
15
377 276 515 550 550 550 311 425 388
3942
4200 ~
ELEVATION TYP.
6
TEMPORARY SUBSEA PIG LAUNCHER 16 THK PLATE
PLATE 19mm
158
79 79
545 3
CL 25Ø HOLE PADEYE
R4
438 TYP.
0
338
46
SEE DETAIL-2 8 19 THK
10
TYP. TYP. 15 6 PLATE
6 TYP. 14
50
13 6 5
12 1 12
7 100
160
20
13
123
PIPE 219Ø 6
246
R100
PIPE 73Ø
NAT.
Ø1
20
TYP. BEVEL
2
4
TYP.
Ø6
15 6
15 124 PIPE 219Ø 16 THK PLATE
254
15 15
343
TYP.
6
1. ALL DIMENSIONS ARE IN MM U.N.O.
2. PADEYE PIN HOLE TO BE BORED THROUGH AFTER WELDING
CHEEK PLATE TO MAIN PLATE.
3. ALL MATERIAL TO BE ASTM A36 U.N.O.
4. ALL WELDING TO BE IN ACCORDANCE WITH AWS D1.1 LATEST VERSION.
5. ALL WELDS TO BE FULL PENETRATION U.N.O.
6. ALL FULL PENETRATION WELDS TO BE 100% U.T. & PARTIAL
PENETRATION TO BE 100% M.P.I. NDTACCEPTANCE CRITERIA
AS PER AWS D1.1.
7. VALVE HANDLES TO BE SHIPPED LOOSE.
8. LAUNCHER TO BE LEAK TESTED AT 20 BARS
FOR 2 HOUR
9. ITEM NO 8 SHALL BE SHIPPED LOOSE
MATERIAL TAKE-OFF
4200 (FOR 1 EA ASSEMBLY)
473 276 515 550 550 550 311 974 LENGTH
ITEM DESCRIPTION MATERIAL /AREA QTY
138 275
1 PIPE 219"Ø x 7.9 WT SCH.XS API 5LB 5 m LG 1
60Øx5 THK PIPE
2 PIPE 73Ø x 5 WT SCH.XS API 5LB 0.6 m LG 1
3 PIPE 60.3Ø x 5 WT SCH.XS API 5LB 8.2 m LG 1
4 FLANGE 8"-900#, WN, RTJ - - 1
PLAN VIEW - -
6 WELDOLET 2" 6
2979 9 8" BI-DIRECTIONAL PIG - - 1
10 8" BRUSH PIG - 0.39m 1
157 1137 1529 157
11 8" BI-DIRECTIONAL GAUGING PIG - 0.39m 1
60Øx5 THK PIPE
3 12 PLATE 38mm (MAIN PLATE) A36 0.5m x 0.3m LG 1
13 PLATE 20mm (CHECK PLATE) A36 0.3m x 0.3m LG 1
8
8 14 PLATE 16mm A36 0.2m x 0.2m LG 1
SUIT TO SITE
8 8 8 8
64mm Ø PIN HOLE 15 PLATE 12mm A36 0.4m x 0.3m LG 1
SUIT TO SITE
5 8" 900#
FOR 35 TON 5 5 5 5 5 WNRTJ FLANGE
CROSBY/GREEN PIN 7
SHACKLE 7 7 7 7 7
12 6 6 6 6 6 6
4
13
9 10 11 PIPE 219Ø x 7.9 WT PIPE 73Ø
100 100 1
15
377 276 573 492 550 550 311 425 388
3942
4200 ~
ELEVATION TYP.
6
TEMPORARY SUBSEA PIG RECEIVER 16 THK PLATE
PLATE 19mm
158
79 79
545 3
CL 25Ø HOLE PADEYE
R4
438 TYP.
0
338
46
SEE DETAIL-2 8 19 THK
10
TYP. TYP. 15 6 PLATE
6 TYP. 14
50
13 6 5
12 1 12
7 100
160
20
13
123
PIPE 219Ø 6
246
R 100
PIPE 73Ø
NAT.
Ø1
20
TYP. BEVEL
2
4
TYP.
Ø6
15 6
124 PIPE 219Ø 16 THK PLATE
15
254
15 15
343
TYP.
6
AS PER AWS D1.1.
FOR 2 HOUR
ITEM DESCRIPTION MATERIAL LENGTH/AREA QTY
1 PIPE 355.6"Ø x 11.1 WT SCH.XS API 5LB 6m LG 1
5500
2 PIPE 114.3Ø x 6 WT SCH.XS API 5LB 1m LG 1
130 276 675 700 700 700 558
4 FLANGE 14"-900#, WN, RTJ - - 1
60Øx5 THK PIPE
6 4" BLIND FLANGE - - 1
7 WELDOLET 2" - - 5
9 BLIND FLANGE - - 5
700 800 800 10 14" BI-DIRECTIONAL GAUGING PIG - 0.6m LG 1
11 14" BRUSH PIG - 0.6m LG 1
PLAN VIEW
12 14" BI-DIRECTIONAL PIG - 0.6m LG 1
13 WELDOLET 4" - - 1
874 15 PLATE 25mm (CHEEK PLATE) A36 0.3m x 0.3m LG 1
558 75 241 16 PLATE 25mm A36 0.3m x 0.3m LG 1
17 PLATE 19mm A36 0.6m x 0.6m LG 1
3
60Øx5 THK PIPE 18 BALL VALVE 4" FLANGED #300 - - 1
19 FLANGE 4" 300# - - 1
20 GASKET - - 1
1500 1500
6 21 BOLT & NUTS Ø 3/4" x 110mm LG - - 32
3
60Øx5 THK PIPE
20
14" 900#
WN RTJ FLANGE
9 9 9 9 9
76mm Ø PIN HOLE 17
FOR 55 TON
SUIT TO SITE
18
CROSBY / GREEN PIN 5 5 5 5 5 19
SHACKLE 38
100 8 8 8 8 8
14 4
7 7 7 7 7 13 PIPE 114Ø
500
15 ~ 250 250
10
PIPE 356Ø x 11.1 x 65
11 12 1 TYP.
17 733 675 700 700 700 558 288 793 6
3
5147
PLATE 19mm 25 THK PLATE
5500
ELEVATION
TEMPORARY SUBSEA PIG LAUNCHER
6°
TYP. 557 610
16 TYP.
17
6 532 460 18
75 TYP.
22
14 1 16
303
15 16 PIPE 356Ø
17
678
15
15
200
15 TYP.
75
2 6
CL 25Ø HOLE PADEYE
400
R4 14 7
21
Ø265
R150 0
= =
00 19 THK
Ø2
6
Ø7
PIPE 114Ø PLATE

PIPE 356Ø
65
17 125 TYP. 1
20 NAT.
TYP.
130 325 6 BEVEL
25 THK PLATE
STIFFENER
20
TYP.
467 8 PLATE
100
AS PER AWS D1.1.
FOR 2 HOUR
ITEM DESCRIPTION MATERIAL LENGTH/AREA QTY
1 PIPE 355.6"Ø x 11.1 WT SCH.XS API 5LB 6m LG 1
5500
130 276 675 700 700 700 558
4 FLANGE 14"-900#, WN, RTJ - - 1
60Øx5 THK PIPE
6 CHECK VALVE 4" FLANGED #300 - - 1
7 WELDOLET 2" - - 5
700 800 800 10 14" BI-DIRECTIONAL GAUGING PIG - 0.6m LG 1
11 14" BRUSH PIG - 0.6m LG 1
PLAN VIEW 12 14" BI-DIRECTIONAL PIG - 0.6m LG 1
13 WELDOLET 4" - - 1
874
15 PLATE 25mm (CHEEK PLATE) A36 0.3m x 0.3m LG 1
558 75 241 16 PLATE 25mm A36 0.3m x 0.3m LG 1
17 PLATE 19mm A36 0.6m x 0.6m LG 1
3
60Øx5 THK PIPE 18 BALL VALVE 4" FLANGED #300 - - 1
19 FLANGE 4" 300# - - 1
20 GASKET - - 1
1500 1500
6 21 BOLT & NUTS Ø 3/4" x 110mm LG - - 32
3
60Øx5 THK PIPE
20
14" 900#
WN RTJ FLANGE
9 9 9 9 9
76mm Ø PIN HOLE 17
FOR 55 TON
SUIT TO SITE
18
CROSBY / GREEN PIN 5 5 5 5 5 19
SHACKLE 38
100 8 8 8 8 8
14 4
7 7 7 7 7 13 PIPE 114Ø
500
15
PIPE 356Ø x 11.1 x 65 ~ 250 250
12 11 10 1
TYP.
17 733 675 700 700 700 558 288 793 6 3
5147
PLATE 19mm 25 THK PLATE
5500
ELEVATION
TEMPORARY SUBSEA PIG RECEIVER
6°
TYP. 557 610
16 TYP.
17
6 532 460 18
75 TYP.
22
14 1 16
303
15 16 PIPE 356Ø
17
678
15
15
200
15 TYP.
75
2 6
CL 25Ø HOLE PADEYE
400
R4 14 7
21
Ø265
R150 0
= =
00 19 THK
Ø2
6
Ø7
PIPE 114Ø PLATE

PIPE 356Ø
65
17 125 TYP. 1
20 NAT.
TYP.
130 325 6 BEVEL
25 THK PLATE
STIFFENER
20
TYP.
467 8 PLATE
100
AS PER AWS D1.1.
FOR 2 HOUR
ANNEXURE: 11
GEL PIG Technical DATA
Technical Bulletin
L-Gel Pig
DESCRIPTION
Aubin’s L-Gel Pig is a novel innovation in chemical pigging technology. The L-Gel
Pig is a highly elastic crosslinked, flexible solid gel pig with ‘memory’. Unlike our
MEG Gel Pig the L-Gel Pig is supple enough to be able to squeeze through
restrictions in lines caused by changes in bore size without being damaged. The pig
will simply deform through such restrictions and then return to its original size and
shape after the restriction. The pig is supplied in a specially made former complete
with a threaded plunger for easy removal.
APPLICATION
The pig is used primarily to flush pipelines which are being either commissioned or
decommissioned. The former supplied with the pig can either be bolted onto the
pipeline flange and the plunger used to insert it or it can be removed from the former
and manually installed.
The pig is usually propelled with fluid but it can also be propelled with gas and can
either be used on its own to flush out a line or as part of a train of treatment
chemicals where it will keep each chemical separated as well as cleaning loose
debris in the line. It is important to ensure that the line ahead of the pig is well
lubricated which can be achieved by placing MEG, Water or MEG Gel in front of the
pig.
PHYSICAL PROPERTIES
Form White Flexible Solid
Specific Gravity 0.98-1.00g/ml
PACKAGING
Supplied in metal formers complete with plunger
ADDITIONAL INFORMATION
The L-Gel Pig is now registered by CEFAS for use in the north sea. Once the L-Gel
Pig has been removed from its canister is MUST be used immediately. If a pig is
removed from its canister and left for extended periods of time then it will begin to
sag and deform from its original shape.
This material is supplied solely for informational purposes and Aubin Ltd makes no guarantees or warranties, either expressed or implied,
with respect to the accuracy and use of the data. All product warranties and guarantees shall be governed by the Standard Terms of Sale.
Aubin Ltd, Unit 1 Castle Street, Castlepark Industrial Estate, Ellon, Scotland, AB41 9RF. Tel- 00 44 (0) 1358 724 361
ANNEXURE: 12
Valve Check list
Refer The Valve checklist diagram for Hydrotesting of 14" Pipeline From Sb-03 Inline tee to NBCPP for Valve ID Nos
VALVE CHECK LIST OF PIPELINE- DURING HYDROTESTING OF PIPELINE
SR.NO DESCRIPTION/ LOCATION VALVES IN OPEN POSITION VALVES IN CLOSED POSTION REMARKS
Size 8" : BV1 , BV1. in half open 8" Ball valves in Half open position
1 SB-01 In-Line TEE Size 2" : BV2
Position & CV1 in Locked open and 8" Check Valve (CV1) in half
2 SB-02 In-Line TEE " Size 2" : BV2 open position and 2" bleed valves in
3 SB-04 In-Line TEE " Size 2" : BV2 closed position at all in line TEES
VALVE CHECK LIST FOR SEQUENCE OF OPERATION

ACTIVITY VALVES IN OPEN POSITION VALVES IN CLOSED POSTION REMARKS
STEP-1 Check the valve checklist in the pipeline as per the check list above
Connect the Instrument Manifold and 1/2" Hoses from Pressure pump to the the test Blind Installed
on the 14" Pipeline end at Sb-03 Inline tee Location.
STEP-2 Connected the Vent valve on the Test blind installed on the riser top of NCPP Platform
1/2" Ball valves - V, V1, V2 ,V3,V4 & 1/2" Needle valves: V5, Start Pressure Pump and vent of the
STEP 3 Venting
V13 V6,V7,V8,V9, V10,V11 & V12 air in the pipeline.
1/2" Ball valves - V4 & V13 After venting, Raise pressure to 3

STEP 4 After Venting 1/2" Ball valves - V,V1,V2 &V3 1/2" Needle valves: V5, V6,V7,V8, barg by closing the vent valves as
V9, V10, V11, V12 shown and stop the pressure pump
Connect The Dead weight tester,

Pressure recorder, Pressure Gauge
1/2" Ball valves - V,V1, V2 &V3
& PRV by venting the air in the
STEP 5 Connecting Instruments 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 & V13
hoses by slightly opening the V6,
V9, V10, V11, V12
V7,V8 & V12 Valves. Connect the
Temperature gauge at valve V5
1/2" Ball valves - V ,V1 ,V2 & V3
STEP 6 50% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 & V13 Start Pressure Pump
V9, V10, V11, V12
1/2" Ball valves - V1 ,V2 & V3
STEP 7 1 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 & V13 Stop Pressure Pump
V9, V10, V11, V12
STEP-8 80% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 & V13 Start Pressure Pump
V9, V10, V11, V12
STEP 9 2 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 & V13
V9, V10, V11, V12 Stop Pressure Pump
STEP-10 95% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 & V13 Start Pressure Pump
V9, V10, V11, V12
STEP 11 1 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 & V13
V9, V10, V11, V12 Stop Pressure Pump
STEP-12 100% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 & V13
V9, V10, V11, V12 Start Pressure Pump
Pressure Stabilization & 24 1/2" Ball valves - V1 ,V2 & V3 Stop Pressure Pump.
STEP-13 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 & V13 During 24 Hours Hold Period Close
Hour Hold Period
V9, V10, V11, V12 the Isolation valve V
1/2" Ball valves - V1 ,V2 V3,V4 & V13
STEP-14 Depressurization 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V
V9, V10, V11, V12
Refer The Valve checklist diagram for Hydrotesting of 14" Pipeline From Sb-03 Inline tee to PLEM for Valve ID Nos
VALVE CHECK LIST OF PIPELINE- DURING HYDROTESTING OF PIPELINE
Size 8" : BV1 , BV1. in half open
1
SB-05 In-Line TEE Position & CV1 in Locked open Size 2" : BV2
2 SB-06 In-Line TEE " Size 2" : BV2
3 SB-07 In-Line TEE " Size 2" : BV2 8" Ball valves in Half open position
4 SB-09 In-Line TEE " Size 2" : BV2 and 8" Check Valve (CV1) in half
5 SB-10 In-Line TEE " Size 2" : BV2 open position and 2" bleed valves in
6 SB-08 In-Line TEE at PLEM " Size 2" : BV3 closed position at all in line TEES
7 SB-11 In-Line TEE at PLEM " Size 2" : BV3
Size 14": BV1 & BV1 in half open
PLEM Size 2": BV3
8 position

STEP-1 Check the valve checklist in the pipeline as per the check list above
Connect the Instrument Manifold and 1/2" Hoses from Pressure pump to the the test Blind Installed
on the 14" Pipeline end at Sb-03 Inline tee Location.
STEP-2
1/2" Needle valves: V5, Start Pressure Pump and vent of the
STEP 3 Venting 1/2" Ball valves - V, V1, V2 ,V3& V4
V6,V7,V8,V9, V10 & V11 air in the pipeline.
1/2" Ball valves - V4 After venting, Raise pressure to 3

STEP 4 After Venting 1/2" Ball valves - V,V1,V2 &V3 1/2" Needle valves: V5, V6,V7,V8, barg by closing the vent valves as
V9, V10, V11 shown and stop the pressure pump

1/2" Ball valves - V,V1, V2 &V3 Pressure recorder, & PRV by
STEP 5 Connecting Instruments 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 venting the air in the hoses by
V9, V10, V11 slightly opening the V6, V7,V8
Valves. Connect the Temperature
gauge at valve V5
STEP 6 50% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 Start Pressure Pump
V9, V10, V11
STEP 7 1 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 Stop Pressure Pump
V9, V10, V11
STEP-8 80% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 Start Pressure Pump
V9, V10, V11
STEP 9 2 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4
V9, V10, V11 Stop Pressure Pump
STEP-10 95% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4 Start Pressure Pump
V9, V10, V11
STEP 11 1 Hour Hold Period 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4
V9, V10, V11 Stop Pressure Pump
STEP-12 100% Pressurisation Cycle 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V4
V9, V10, V11 Start Pressure Pump
Pressure Stabilization & 24 1/2" Ball valves - V1 ,V2 & V3 Stop Pressure Pump.
STEP-13 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V, V4 During 24 Hours Hold Period Close
Hour Hold Period
V9, V10, V11 the Isolation valve V
1/2" Ball valves - V1 ,V2 V3,V4
STEP-14 Depressurization 1/2" Needle valves: V5, V6,V7,V8, 1/2" Ball Valve- V
V9, V10, V11
Refer The Valve checklist diagram for Hydrotesting of Spools for Valve ID Nos
Connect the Instrument Manifold and 1/2" Hoses from Pressure pump to the test Blinds on both end of the Spool
STEP 1
1/2" Needle valves: V4, V5, V6, Start Pressure Pump and vent of the
STEP 2 Venting 1/2" Ball valves ‐ V, V1, V2, V3 & V11
V7,V8,V9,V10 & V12 air in the pipeline
1/2" Ball valves ‐ V3& V11 After venting, Raise pressure to 3
STEP 3 after Venting 1/2" Ball valves ‐ V, V1 & V2 1/2" Needle valves: V4, barg by closing the vent valves as
V5,V6,V7,V8,V9,V10 & V12 shown and stop the pressure pump
Connect DWT, Pressure
1/2" Ball valves ‐ V1 & V2 Gauge,Temperature gauge, Pressure
STEP 4 Connecting Instruments 1/2" Needle valves: V4, V5, V6 1/2" Ball Valve‐ V, V3& V11 recorder & PRV by venting the air in
,V7,V8,V9, V10 & V12 the hoses by slightly opening the V4,
V5 ,V6 & V7 Valves
1/2" Ball valves ‐ V ,V1 & V2
After connecting instruments open
STEP 5 Connecting Instruments 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve‐ V3 & V11
the Pressure pump outlet valve (V)
V8,V9, V10 & V12
STEP 6 50% Pressurisation Cycle 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve‐ V3 & V11 Start Pressure Pump
V8,V9, V10 & V12
1/2" Ball valves ‐ V1 & V2 1/2"
STEP 7 15 Min Hold Period Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve‐ V, V3 & V11 Stop Pressure Pump
V8,V9, V10 & V12
STEP‐8 80% Pressurisation Cycle 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve‐ V3 & V11 Start Pressure Pump
V8,V9, V10 & V12
1/2" Ball valves ‐ V1 & V2 1/2"
V8,V9, V10 & V12
V8,V9, V10 & V12
1/2" Ball valves ‐ V1 & V2 1/2"
V8,V9, V10 & V12
V8,V9, V10 & V12
Stop Pressure Pump.
1/2" Ball valves ‐ V2 1/2" During 4 Hours Hold Period Close
Pressure Stabilization & 4 Hour
STEP‐13 Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve‐ V,V1 & V11 the Isolation valve V1 and disconnect
Hold Period
V8,V9, V10 & V12 the pressurization hose from the
Test Blind
1/2" Ball valves ‐ V2, V3 & V8
STEP‐14 Depressurization 1/2" Ball Valve‐ V1
1/2" Needle valves: V4, V5 , V6 &V7
Refer The Valve checklist diagram for Hydrotesting of Riser for Valve ID Nos

Connect the Instrument Manifold and 1/2" Hoses from Pressure pump to the test Blinds on Riser top of the Riser
STEP 1
1/2" Ball valves - V10 Start Pressure Pump and vent of the
STEP 2 Venting 1/2" Ball valves - V, V1, V2 & V3
1/2" Needle valves: V4, V5 & V6 air in the pipeline.
After venting, Raise pressure to 3

1/2" Ball valves - V3 & V10
STEP 3 Venting 1/2" Ball valves - V, V1 & V2 barg by closing the vent valves as
1/2" Needle valves: V4, V5 & V6
shown and stop the pressure pump

Pressure recorder & PRV by venting
1/2" Ball valves - V1 & V2
STEP 4 Connecting Instruments 1/2" Ball Valve- V, V3 & V10 the air in the hoses by slightly
1/2" Needle valves: V4, V5 & V6
opening the V4, V5 & V6 Valves.
Connect the Temperature gauge at
1/2" Ball valves - V ,V1,V2 & V10 After connecting instruments open
STEP 5 Connecting Instruments 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V3 the Pressure pump outlet valve (V)
V8 & V9 and temperature gauge valve V10

STEP 6 50% Pressurisation Cycle 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V3 Start Pressure Pump
V8 & V9
1/2" Ball valves - V1,V2& V10
STEP 7 15 Min Hold Period 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V& V3 Stop Pressure Pump
V8 & V9

V8 & V9

STEP 9 15 Min Hold Period 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V& V3
V8 & V9 Stop Pressure Pump

V8 & V9

STEP 11 15 Min Hold Period 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V& V3
V8 & V9 Stop Pressure Pump
STEP 12 100% Pressurisation Cycle 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V3
V8 & V9 Start Pressure Pump
Stop Pressure Pump.
1/2" Ball valves - V2& V10 During 24 Hours Hold Period Close
Pressure Stabilization & 4 Hour
STEP 13 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V, V1& V3 the Isolation valve V1 and disconnect
Hold Period
V8 & V9 the pressurization hose from the
Test Blind
1/2" Ball valves - V2,V3 & V10
STEP 14 Depressurization 1/2" Needle valves: V4, V5 , V6, V7, 1/2" Ball Valve- V1
V8 & V9
Refer The Valve checklist diagram for Dewatering of 8" SB-01 Flow line for Valve ID Nos

STEP-1 Install the L-GEL Pigs with a Slug of MEG in the Temporary Subsea Launcher
Install the Subsea Launcher after the 8" Isolation Valve at the Sb-01 Flow Line end
STEP-2
STEP 3 Connect the Nitrogen Gas Delivery hoses to the Subsea Launcher
8" Ball Valves: BV1, BV1., in half

Valve Check List at Sb-01 In-Line open position and BV3: in full 8" Check valve (CV1) shall be locked
STEP 4 2" Vent Valve : BV2
Tee open & check valve Cv1: in locked in Open Position
open position
1)Connect hoses from Nitrogen
Pumping unit to Subsea Launcher.
Valves : V6, V7, V8, V9, V10,V11 & 2" Valves at Subsea Launcher: V1,
STEP 5 Launching Of L-Gel Pig Train 2) Start Nitrogen Pump and Propel
V12 V2, V3, V4 & V5
the pigs till they receive the In-Line
Tees.
Valves: V7, v8, V9, V10& V11 .
Disconnect the nitrogen delivery
STEP 6 Stop Nitrogen Pumping unit Valves : V12 2" Valves at Subsea Launcher: V1,
hose by closing the subsea valve v6
V2, V3, V4, V5 & V6
1)Disconnect the Delivery hoses and
recover the Temporary subsea
Recovery of temporary Subsea CLOSE 8" Isolation Valve at the Sb-
STEP-7 Launcher
Launcher 01 Flowline end (BV3)
2) Install the Blind flange at the 8"
Isolation Valve (BV3)
Refer The Valve checklist diagram for Dewatering of 8" SB-02 & SB-07 Flow line for Valve ID Nos

STEP-1 Install the L-GEL Pigs with a Slug of MEG in the Well head Tie-in Spools
Install the Well head Tie-in Spools at the Sb-02 & Sb-07 Flow Line ends
STEP-2
STEP 3 Connect the Nitrogen Gas Delivery hoses to the 2" Bv3 Valve available on Well head tie-in Spools
8" ball Valves: BV1, BV1. in half

Valve Check List at Sb-02 & Sb- 8" Check valves (Cv-1)shall be locked
STEP 4 open position & check valve in 2" Valve : BV2
07 In-Line Tee in Open Position
locked open position Cv1
2" Valve at Well head Tie-in Spool:

STEP 5 Preparatory work 1/2" Needle Valve: V6 BV3,
Valves: V1, V2, V3, V4 & V5
Start Nitrogen Pump and Propel the

2" Valves : Bv3, V1, V2, V3 , V4, V5
STEP 6 Launching Of L-Gel Pig Train pigs till they receive the In-Line
1/2" Needle Valve: V6
Tees.
2" Valves: V1, V2 , V3, v4 & V5 and Disconnect the nitrogen hose from
STEP 7 Stop Nitrogen Pumping unit 1/2" Needle Valve: V6 2" valve at well head tie-in spool: well head tie-in spool by closing the
Bv3 valve Bv3
Close 2" Valve BV3 at Well head

STEP-8 Disconnect the Hoses Install blind flange at 2" BV3 Valve
Tie-in Spool
Refer The Valve checklist diagram for Nitrogen packing of 14" for Valve ID Nos
VALVE CHECK LIST OF PIPELINE‐ DURING DEWATERING OF PIPELINE
Size 8" : BV1 , BV1. in half open
1 SB‐01 In‐Line TEE Position & CV1 in Locked open Size 2" : BV2
Position
2 SB‐02 In‐Line TEE " Size 2" : BV3
8" Ball valves in Half open position
and 8" Check Valve (CV1) in half
6 SB‐06 In‐Line TEE " Size 2" : BV2 open position and 2" bleed valves in
7 SB‐07 In‐Line TEE " Size 2" : BV2 closed position at all in line TEES
10 SB‐08 In‐Line TEE at PLEM " Size 2" : BV2
11 SB‐11 In‐Line TEE at PLEM "
Size 14": BV1 & BV1. in fully open
12 PLEM Size 2": BV3
position
STEP‐1 Check the valve checklist in the pipeline as per the check list above
Install the Subsea lay down header with pre‐installed 4nos of dewatering pigs at the Plem end by closing the 14" ball valves at PLEM after
STEP‐2 installation of LDH open the 14" Ball valves in fully open position
STEP 3 Connect the Nitrogen Delivery Hoses from Nitrogen Pumping unit to the temporary lay down header
Subsea LDH valves: V2
Subsea LDH valves: V1, V3, V4, V5
Nitrogen pumping unit valves: V7, Start Nitrogen Pumping unit and
& V6
STEP 4 Launching of Dewatering Pig‐1 V8, V9, V10, V11 & V12 Temporary Propel the Pig to a distance of 500
Temporary Pig Receiver at NB‐
Pig Receiver at NB‐CPP valves: H1, Mtrs
CPP valves: H4
H2, H3
Subsea LDH valves: V1, V2, V3, V4,
Nitrogen pumping unit valves: V5 & V6.
Disconnect the nitrogen pumping
V10, V11 & V12 Nitrogen pumping unit valves: V7,
STEP 5 Stop Nitrogen pumping unit hose from valve v2 and connect o
Temporary Pig Receiver at NB‐ V8 & V9
the valve V3
CPP valves: H1, H2, H3 Temporary Pig Receiver at NB‐
CPP valves: H4
1)'Start Nitrogen Pumping unit and
Subsea LDH valves: V1, V2, V4, V5 Propel the two Pigs till they receive
Nitrogen pumping unit valves: V7,
& V6 the temporary receiver at NB‐CPP.
STEP 6 Launching of Dewatering Pig‐2 V8, V9, V10, V11 & V12 Temporary
Temporary Pig Receiver at NB‐ 2) Stop Nitrogen Pumping unit and
Pig Receiver at NB‐CPP valves: H1,
CPP valves: H4 depressurize the pipeline and
H2, H3
retrieve the two pigs from receiver
Nitrogen pumping unit valves:
V7, V8, V9, V10, V11 & V12
Retrieval of nitrogen pumping Subsea LDH valves: V1, V2, V3, V4,
STEP 7
Hose from subsea LDH V5 & V6.
CPP valves: H1, H2, H3 & H4
Dewatering & Nitrogen packing of 14" Pipeline along with 8" Sb‐01, Sb‐02 & Sb‐07 flowlines after dewatering of 8" Flowlines SB‐01 , SB‐02 & SB‐07 with
L‐Gel Pigs
Connect the Nitrogen Delivery V7, V8, V9, V10, V11 & V12
Hoses from Nitrogen Pumping Subsea LDH valves: V1, V2, V3, V4,
STEP‐8
unit to the temporary lay down V5 & V6.
header valve V4 Temporary Pig Receiver at NB‐
Nitrogen pumping unit valves: V7, Start Nitrogen Pumping unit and
& V6
STEP‐9 Launching of Dewatering Pig‐3 V8, V9, V10, V11 & V12 Temporary Propel the Pig to a distance of 500
Pig Receiver at NB‐CPP valves: H1, Mtrs
CPP valves: H4
H2, H3
Subsea LDH valves: V1, V2, V3, V4,
Nitrogen pumping unit valves: V5 & V6.
Disconnect the nitrogen pumping
V10, V11 & V12 Nitrogen pumping unit valves: V7,
STEp‐10 Stop Nitrogen pumping unit hose from valve v4 and connect o
Temporary Pig Receiver at NB‐ V8 & V9
the valve V6
CPP valves: H1, H2, H3 Temporary Pig Receiver at NB‐
CPP valves: H4
Subsea LDH valves: V6 1)'Start Nitrogen Pumping unit and
Nitrogen pumping unit valves: V7, Propel the two Pigs till they receive
& V5
STEP‐11 Launching of Dewatering Pig‐4 V8, V9, V10, V11 & V12 Temporary the temporary receiver at NB‐CPP.
Pig Receiver at NB‐CPP valves: H1, 2) After receiving the pig stop
CPP valves: H4
H2, H3 Nitrogen Pumping unit.
Subsea LDH valves: V1, V2, V3, V4, Start Nitrogen Pumping unit and
Nitrogen packing of Pipeline & V5 pack the Pipeline system with
STEP‐12 Nitrogen pumping unit valves: V7,
system Temporary Pig Receiver at NB‐ nitrogen gas to a pressure of 5Psig
V8, V9, V10, V11 & V12 barg and stop the Nitrogen pumping
unit
V7, V8, V9, V10, V11 & V12
Removal of nitrogen pumping Subsea LDH valves: V1, V2, V3, V4, Remove the nitrogen pumping hose
STEP‐13
hose from LDH V5 & V6. from LDH
Afetr removing the subsea LDH
Retrieval of Subsea Lay Down 14" Ball valves on PLEM (Bv1 &
STEP‐14 install the blind flange on the
header Bv1.)
pipeline end

Precom Procedure For SOUTH BELUT REV0F

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Precom Procedure For SOUTH BELUT REV0F

Uploaded by

Copyright:

Available Formats

Document Title: Procedure for precommissioning of 14” and 8” Pipelines

COPI Doc No.: C-84535-BS-KKO-PRO-GN-00-0002

Originator: Trans-Asia Pipeline Services Pte Ltd (Subcontractor)

ConocoPhillips Indonesia Inc. Ltd

B 19.07.2013 Included MIGAS in the Action & Responsibility Matrixes

B 19.07.2013 Included Annexure-11 Gel Pig Data

Additional Approvers (If Applicable)

5.10.1 14” Sub Sea Launcher: .................................................................................................. 29

8.8 DEWATERING/ NITROGEN PACKING OF 14” PIPELINE FROM SB-PLEM TO NB-CPP

1.2 PROJECT DESCRIPTION

Location Map of South Belut Field

The Flow lines shall be installed in 3 sections namely:-

1.3 FIELD LAYOUT

1.5 SCOPE OF WORK

• Cleaning & Gauging of Tie in Spools at Tee’s on board DSV

• Hydro testing of Well head- Tie-in Spools.

1.6 DEFINITIONS AND ABBREVIATIONS

Client ConocoPhillips Indonesia (COPI)

STOP : Hold Point Awaiting action or signature of Client / Contractor

1.7.1 International Standards

Document No. Title

1.7.2 Project Specifications and Drawings

Document No. Title

1.8 CONDITION OF PIPELINE

2.0 RESPONSIBILITIES & INTERFACES

TAPS Project Engineer:

2.2 PROJECT RESPONSIBILITIES/SERVICES AND INTERFACE

Cleaning & Gauging of Inline-Tee’s, Contractor & Field To witness and

Safety during all pre commissioning Subcontractor

3.0 HEALTH, SAFETY AND ENVIRONMENT

The following safety rules shall be adhered to at all times:

• No practical jokes, horse play, or substance abuse are allowed.

• All personnel shall be aware of what to do in an emergency.

• Chemical handling shall be carried out only with appropriate PPE.

The target of the HAZID is:

Job Hazard Analysis

3.3 Safety Systems

3.4 PERMIT TO WORK SYSTEM

3.5 Management of Change

3.6 Risk Assessment

3.7 Safety Requirements

• Ensure good housekeeping avoiding unnecessary trip hazards.

• Check if personnel require any further training prior to commencing activities.

• Ensure all personnel have the correct PPE.

• Check if manual handling is necessary or can be avoided.

• Ensure availability and accessibility of first aid facilities

• Provide checklist procedure covering whole operation activities.

• Ensure completion and availability of work permit

• Ensure that safety goggles are worn when fuelling machinery.

3.8 Safety Audit Check List

05 Are all temporary fittings suitably pressure rated

06 Are barriers erected around the agreed working area

07 Are all personnel wearing protective clothing including eye

08 Firefighting equipment available at plant and equipment locations

09 Is the temporary system satisfactorily tested and accepted

10 Are emergency muster points identified and notified

11 Ensure that the communications are working satisfactorily

TAPS SWIBER COPI MIGAS

3.9 PRE-COMMISSIONING ORGANISATION CHART:

Conoco Phillips MIGAS

Swiber Field Engineer

Trans Asia Field Engineer