Technical Documentation Engine Spare Parts Catalogue: MAN Diesel & Turbo

MAN Diesel & Turbo
Technical Documentation
Engine
Spare Parts Catalogue
Engine ................................................ L32/40

Works No. of engine ........................... 1063525
1063526
Plant No. ............................................ 4601126
2013-05-13 - de
010.005
Translation of the original instructions

6630 -03 EN 1 (2)
MAN Diesel & Turbo
MAN Diesel & Turbo SE

86224 Augsburg
Phone +49 (0) 821 322-0
2013-05-13 - de
Fax +49 (0) 821 322-49 4180

primeserv-aug@mandieselturbo.com
www.mandieselturbo.com/primeserv
010.005
Copyright © 2013 MAN Diesel & Turbo

All rights reserved, including reprinting, copying (Xerox/microfiche) and translation.
2 (2) 6630 -03 EN

MAN Diesel & Turbo
Table of contents
Table of contents
1 Introduction
1.1 Preface
1.2 Spare Parts Catalogue as Technical Documentation Compo-
nents
1.3 Structure and use of the Spare Parts Catalogues
1.4 Parts replacement service
1.5 Spare parts ordering
1.6 Identification of delivered spare parts
1.7 Available spare parts kits
2 Sub-assembly overview
2.1 Sub-assembly overview
3 Spare Parts (Engine)

011.06 Oil sump
012.19 Cylinder crankcase
012.20 Complementary sheet for crankcase
020.07 Crankshaft
021.02 Main outer bearing
021.06 Main bearing
027.45 Vibration damper with attachment
030.05 Connecting rod
030.06 Connecting rod bearing
034.15 Piston rings
034.18 Piston
050.07 Cylinder liner with top land ring
055.10 Cylinder head
057.03 Safety valve
071.02 Covering on coupling end
071.25 Dead centre indicator
072.05 Covering on free end of engine
073.22 Covering on exhaust counter side
073.31 Covering of crankcase with splash-oil
077.11 Covering of valve camshaft
077.13 Covering of injection camshaft
100.04 Camshaft drive
101.29 Injection camshaft
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101.79 Valve camshaft

101.88 Vibration damper for valve camshaft
102.08 Camshaft bearing for valve camshaft
102.11 Thrust bearing for injection camshaft
102.12 Thrust bearing for camshaft
102.13 Camshaft bearing for injection camshaft
6630 -03 EN 1 (4)

MAN Diesel & Turbo
111.04 Rocker arm with support

Table of contents
112.13 Inlet and exhaust cam follower with push-rod

113.04 Inlet valve
114.03 Exhaust valve
120.02 Cover of control pistons
120.06 Lifting cylinder with control piston
120.10 Control piston for injection camshaft
125.11 Mounting of local operating panel
125.14 Mounting of local operating panel
125.98 Parts for the operating device and measuring instruments
140.17 Speed control
160.03 Starting air pilot valve
161.02 Starting valve
162.03 Main starting valve
200.11 Fuel injection pump with drive
203.04 Control linkage for fuel injection pump
203.20 Fuel index transmitter
221.04 Fuel injection valve with injection nozzle
280.01 Charge air pipe
280.58 Air bypass pipe
286.27 Add-on parts for washing device
286.31 Attaching parts for turbocharger
289.65 Exhaust pipe
289.66 Support for the exhaust pipe
289.68 Covering of the exhaust gas pipe
289.80 Exhaust pipe upstream of turbocharger
289.81 Covering of exhaust pipe before turbocharger
300.15 Lube oil pump with attachments
300.71 Lube oil pump
302.03 Block distributor for cylinder lubrication
302.04 Lube oil pump for cylinder lubrication
311.02 Crankcase venting
322.19 Charge air cooler with attachments
350.18 Fresh water pump with attachments
350.75 Fresh water pump
400.13 Pulse pick-up with attaching parts
403.03 Pressure transducer with attachment
408.08 Monitoring of main bearing temperature
409.09 Exhaust gas temperature monitoring
413.23 Splash Oil Temperature Monitoring
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416.06 Mounting of Control Unit SaCoS One

419.04 Indicator valve
432.14 Starting air pipe
2 (4) 6630 -03 EN

MAN Diesel & Turbo
432.41 Parts for the main starting valve
Table of contents
432.51 Air pipes for jet assist
434.17 Fuel injection pipe
434.20 Buffer piston
434.28 Fuel pipes
434.37 Drain pipe from the injection pipe jacketing
434.43 Fuel pipe on free end of engine
440.09 Lubricating oil inlet on free end of engine
440.21 Rocker arm lubrication and sealing oil pipe
440.28 Lubricating oil pipe to the camshaft drive
440.51 Lubricating oil pipe to the thrust bearings
440.93 Lubricating oil pipe to the turbocharger
441.04 Attaching parts for pressure transmitter
441.05 Attaching parts for pressure transmitter
442.07 Condensed water discharge
443.08 Cylinder lubrication
443.09 Valve seat lubrication
447.41 Cooling water pipes for fuel injection valve
447.62 Venting pipe for cylinder head and charge air cooler
447.64 Cooling water supply
447.68 Cooling water pipe
489.01 Warning sign
489.18 Cabling
489.20 Cable conduits with attachment
489.24 Cable conduits with attachment
489.25 Mounting of terminal box
4 Spare Parts (Tools)

980.08 General tools
980.05 Hydraulic tools
981.10 Tools for subassembly group 020 (standard tools)
981.32 Tools for subassembly group 027/101 (standard tools)
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6630 -03 EN 3 (4)

MAN Diesel & Turbo

Table of contents

982.49 Tools for subassembly group 280 (tools requested by the cus-
tomer)
982.63 Tools for subassembly group 419 (tools requested by the cus-
tomer)
5 Spare Part Kits (SPK)

SPK0002.01 Spare Parts Kit - Seal Kit Cylinder Head
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4 (4) 6630 -03 EN

MAN Diesel & Turbo
1 Introduction
2013-05-13 - de
Introduction
6630 1-03 EN 1 (1)

MAN Diesel & Turbo 1.1
Preface
Introduction
Spare Part/Spare Parts Catalogue
Maintenance and repair work can only be carried out properly and correctly if
the required spare parts are available. The spare parts are to be kept at
stock or ordered in due time. The required order numbers can be found in
Spare Parts Catalogues. The Spare Parts Catalogue for engine is available
for you.
Organization structure of this Spare Parts Catalogue is explained in section

1.3. Order numbers for spare parts of turbocharger, measuring, control and
regulating devices, as well as for engine and system accessories, can be
found in other components of the Technical Documentation. Also see
instructions in Section 1.2.
With best regards
MAN Diesel & Turbo SE

2011-07-14 - de
Introduction
General
6684 1.1-01 EN 1 (1)

Spare Parts Catalogue as Technical Documentation Components
Introduction
Overview
For spare parts ordering and for identification of components in the scope of
supply of MAN Diesel & Turbo are provided Spare Parts Catalogues. Some
of required data can be found in other information sources. The following
components are available in the Technical Documentation system :
Components/Sub-assemblies Information sources Volume of Technical Documentation
Engine Spare Parts Catalogue 010.005 Engine - Spare Parts Cata-
logue
Turbocharger Spare Parts Catalogue 010.200 Turbocharger
Tools (Engine) Data in Work Cards 010.005 Engine - Work Instructions
Spare Parts Catalogue 010.005 Engine - Spare Parts Cata-
logue
List 015.010 Engine tools
Tools (Turbocharger) List in the turbocharger’s tool case /
Data in Work Cards 010.200 Turbocharger
Measuring, control and regulation List of measuring and regulation devi- 010.290 Engine control and monitor-
devices ces ing
Engine and system accessories Spare Parts Catalogue/Spare part 020 ... Plant systems
sheet depending on manufacturer
and product
Table 1: Spare Parts Catalogue and comparable information sources
Spare parts for engines and turbochargers

Spare parts for engines and turbochargers can be identified with the aid of
the spare parts catalogues in Volume 010.005 Engine - Spare Parts Cata-
logue and Volume 010.200 Turbocharger of Technical Documentation. An
illustrated sheet is provided in each case to guide you, using the item num-
bers to indicate you the order number. The spare parts sheets are ordered
according to sub-assemblies.
Spare parts for tools/Ordering of tools (engine)

Complete tools and spare parts for them can be ordered from Spare Parts
Catalogue in Volume 010.005 Motor - Spare Parts Catalogue (Section 4) or
from tool list in Volume 015.010 Engine tools of the Technical Documenta-
tion. The tool numbers can be also taken from relevant Work Cards in Vol-
ume 010.005 Engine - Working Instructions.
Spare parts for tools/Ordering the tools (turbocharger)

Complete tools can be ordered from the contents list in the turbocharger tool
2011-07-14 - de
case. The order numbers can also be found in the respective Work Cards in
Introduction
Volume 010.200 Turbocharger. It is also possible to identify/order individual

parts for tools in this way.
General
6684 1.2-01 EN 1 (2)

1.2 MAN Diesel & Turbo
Introduction
Spare parts for measuring, control and regulation systems

For data on spare parts for measuring, control and regulation devices, e.g.
temperature sensors, relays, measuring transducers, pneumatic and
hydraulic valves, refer to documentation in Volume 010.290 Engine control
and monitoring, particularly to "List of measuring and regulation devices" and
to "Control scheme".
Spare parts for engine and system accessories

Data on spare parts for engine and system accessories, e.g. oil mist detector
and system accessories, e.g. filters, separators, water-softening plants etc.
refer to documentation in Volumes 020 .... Plant systems. This documenta-
tion contains Spare Parts Catalogue and Spare Parts Lists of the relevant
suppliers.
For ordering the spare parts or in case of any problems with these parts,
please contact MAN Diesel & Turbo or our authorised Service Support Facili-
ties. In this way you will remedy your guarantee claims. On the other hand,
we guarantee that you will get only original spare parts.
2011-07-14 - de
Introduction
General
2 (2) 6684 1.2-01 EN

Structure and use of the Spare Parts Catalogues
Introduction
Tips for use
What does the Spare Parts The Spare Parts Catalogue contains
Catalogue contain? What ▪ all main parts of engine,
does not contain? ▪ pipings ≧ nominal width 10 mm,
▪ parts, which are used in operating device and in relevant pneumatic and
hydraulic systems, and
▪ tools with their spare parts.
The Spare Parts Catalogue does not contain
▪ subordinate or plant-specific insulations/coverings and
▪ subordinate wirings or wirings outgoing from engine/carried out by oth-
ers.
What to do when parts are If parts are to be ordered, which are not contained in the Spare Parts Cata-
not found? logue or were not found, please describe part and installation place as
exactly as possible. Send also a digital photo, if necessary. For parts of sub-
suppliers, which are found in their documentation, indicate also the type
plate content. Also observe notes under keyword "Illustration/Allocation of
adjacent parts" at the end of this Section.
Validity/Error sources Spare Parts Catalogues are tailored to the specific engine type. This Spare
Parts Catalogue is applicable only for engine or engine group with factory
number or factory number group indicated on the cover sheet.
Transferability of Spare Parts Catalogues

Spare Parts Catalogues may not be transferred from one engine to
another.
Replacement sheets Due to order-specific handling of the Spare Parts Catalogue the further
change management is as a rule not required. Nevertheless, if you will
receive supplementary sheets or replacement sheets, these will have a great
importance. Please observe that supplementary and replacement sheets are
included in all available Spare Parts Catalogues.
Further error sources If, during operation period the engine is subjected to changes, for which
MAN Diesel & Turbo has not made out any new drawings or a relevant spare
part sheet, the engine operator shall himself make a warning note in the
Spare Parts Catalogue. Thus will prevent wrong orders.
Supply of changed parts Due to further development of engines in case of later orders under certain
circumstances the spare parts will be supplied, which are changed in com-
parison to the original ones, and which nevertheless perform the same func-
tion.
Structure and special features

2011-07-14 - de
Introduction
Sheets of the Spare Parts Catalogue are arranged according to the engine
sub-assembly system. Sub-assembly overview is an integral part of the fol-
lowing section. This overview consists of sectional views and of a table,
General
which are arranged according to the sub-assembly numbers.

The tool sheets are assorted as follows:
▪ Basic tools/General purpose hydraulic tools of (980),
6684 1.3-01 EN 1 (2)

▪ standard tool for working on specific sub-assemblies (981),

Introduction
▪ additional tools supplied upon the customer's request (982).

Sub-assemblies Sub-assemblies with their numbers in brackets are available not for all
engines. Sub-assemblies with numbers marked with *, are not visible in the
sub-assembly overview. They have an arrow there.
Index number The index number on the top right in the spare parts sheets consists of a
three-digit sub-assembly number and a variant number, which corresponds
to the design version.
Spare parts catalogue sheet The spare parts catalogue sheet number consists of the print number 6... on
number the bottom left and of the index number on right, next to it.
Position number The position numbers of the spare part drawings are repeated in the spare
part tables. They lead to order number and to designation of the spare part.
For tool sheets, two cases should be distinguished:
The tool can consist of one unit, e.g. of 111.126 for sub-assembly 113/114,
or of a group of units as for sub-assembly 113..148.
In the spare part table these positions are marked with -->.
In the cases when there is a numerical combination in brackets after the
position number, an independent tool is meant, which may be also used for
another sub-assembly.
Order number The order numbers in the second column of the spare part table consist of a
sub-assembly, variant, and position number. A letter like in the first column
may also stand for the position number.
The order numbers of tools are identical to the stamped tool number, or con-
sist of a tool group number plus position number.
Letters in order numbers Letters occur in the order numbers for engine components, when
▪ components belong to pre-assembled groups,
▪ process relative units are aggregated,
▪ a greater range width of specifications can occur, e.g. for piston rings,
injection valve and injection pump elements.
The assignment of the proper specification to the engine concerned is made
by MAN Diesel & Turbo on basis of relative engine parameters.
Spare part designation The spare part designation describes the relative component or sub-assem-
bly.
Orientation support As orientation support for spare part drawings, scaled down illustrations of
the engine or details are provided.
Illustration/Allocation of The number of sub-assemblies is relatively small, i.e. the probability of wrong
adjacent parts change-overs/doubtful cases whether a part belongs to the suspected or
adjacent group is also very low. Observe the following rules of illustration/
allocation:
▪ Studs belong to the part where they are screwed in. Therefore, bolts of
the main bearing belong to the crankcase exactly the same way as the
cylinder head bolts.
▪
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Bushes/sleeves/pins belong to the part in which they are pressed in.

Introduction
Therefore, the water-carrying insert comprising the fuel injection valve

and the sleeves fitted above it belong to the cylinder head exactly the
same way as valve seat rings of inlet and exhaust valves.
General
▪ O-rings/sealing rings belong to the part, which is provided with the rela-
ted groove.
2 (2) 6684 1.3-01 EN

Parts replacement service
Introduction
Parts replacement service for high-value components
For high value components, which have become defective or worn, and the
reconditioning or repair of which requires special know-how or facilities, we
offer a parts replacement service. This is provided for following components:
▪ cylinder heads,
▪ Piston crowns,
▪ Valve cages and valves,
▪ Fuel injection nozzles and injection pumps,
▪ Speed governors,
▪ Compressed air starter/Starter and
▪ completely assembled rotors of turbochargers (cartridges).
These parts can generally be delivered ex-stock. If not, they will be recondi-
tioned/repaired and returned to you. Please ask MAN Diesel & Turbo or the
nearest Service Centre to submit a quotation tailor-made to your needs
whenever required.
2011-07-14 - de
Introduction
General
6684 1.4-01 EN 1 (1)

Spare parts ordering
Introduction
Spare parts ordering - data required
Data required To avoid queries, we ask to indicate following data when ordering spare
parts:
Engine type xxxxxxxxx
Factory number of the engine x xxx xxx
Part designation xxxxxxxxx
Order number xxx.xx.xxx
Number required xx
Destination address xxxxxxxxx
Shipping method xxxxxxxxx
Address Please address your order to
24 hour hotline
Tel: +49 1801 15 15 15
Company headquarters MAN Diesel & Turbo SE

Augsburg 86224 Augsburg
Germany
Tel: +49 821 322-0

Fax: +49 821 322-3382
E-mail: info@de.man.com
Technical Service 24-hour hotline

Tel: +49 821 322-1499
Fax: +49 821 322-3838
E-mail: primeserv-aug@mandieselturbo.com
Spare parts 24-hour hotline

Tel: +49 821 322-1799
Fax: +49 821 322-3574
E-mail: primeserv-aug@mandieselturbo.com
2011-07-14 - de
Introduction
General
6684 1.5-01 EN 1 (1)

Identification of delivered spare parts
Introduction
New parts - Service parts
Prior to shipment the spare parts are marked. This is made with identification
cards.
Identification card of new The identification card of new parts is used for parts, which are delivered in
parts connection with the original scope of supply.
Figure 1: Identification card for new parts

Identification of parts can be made on basis of Catalogue-no. of Spare Parts
Catalogue for SPARE PARTS, as well as on basis of Catalogue-no. of Tool
and Reserve Parts List for TOOLS and ADD SPARE PARTS
Identification cards of The identification card of service parts is used for parts, which are delivered
service parts within the scope of service work.
2011-07-14 - de
Introduction
General
6684 1.6-01 EN 1 (2)

Introduction
Figure 2: Identification card for service parts

The identification card allows to make conclusions on the underlaid order,
and contains among other things the catalogue number and part designa-
tion.
2011-07-14 - de
Introduction
General
2 (2) 6684 1.6-01 EN

Available spare parts kits
Introduction
Spare parts kits in Spare Parts Catalogue
Components of a spare parts Spare parts kits contain parts packages that have been specially tailored for
kit maintenance or overhaul jobs. The components of a spare parts kit often
include several engine sub-assemblies that can of course also be ordered as
individual parts under the relevant sub-assemblies in the spare parts cata-
logue.
Figure 1: Example of a spare parts kit – set of seals for cylinder head sub-assembly
Available spare parts kits The spare parts kits that are currently available are listed in the final section
of this spare parts catalogue. In addition, information on available spare parts
kits is also provided in the sections of the spare parts catalogue for the rele-
vant sub-assemblies.
2011-07-14 - de
Introduction
General
Figure 2: Example of a spare parts kit – set of seals for cylinder head sub-assembly
6684 1.7-01 EN 1 (2)

Advantages of spare parts The advantages of spare parts kits are illustrated here using the set of seals
for the cylinder head sub-assembly as an example:
Introduction
kits
▪ All the seals required to carry out maintenance work on the cylinder head
and neighbouring sub-assemblies are supplied in one kit.
▪ Allocation of seals and sealing rings is easier.
▪ Simplified handling, management and storage of spare parts.
Other spare part kits are Other spare parts kits may already be available or can be specially compiled
available on request on request. If you have any questions, feel free to contact our Technical
Service at any time.
2011-07-14 - de
Introduction
General
2 (2) 6684 1.7-01 EN

MAN Diesel & Turbo
1 Introduction
Sub-assembly overview
2013-05-13 - de
6630 2-03 EN 1 (1)

Sub-assembly overview - longitudinal and cross-section of the engine
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Figure 1: Cross section of engine

L32/40
6630 2.1-03 EN 1 (4)

2011-07-14 - de
L32/40
Figure 2: Longitudinal section of engine
2 (4) 6630 2.1-03 EN

Overview of components - Designation
Sub-assembly Designation
0112) Oil sump
012 Cylinder crankcase
020 Crankshaft
021 Crankshaft bearing
0231)2) Crankshaft extension
027 Torsional vibration damper
030 Connecting rod
034 Piston
050 Cylinder liner with top land ring
055 Cylinder head
0571) Safety valve on cylinder head
071a Coverings
071b 1)
Dead centre indicator/Speed sensor
072 Coverings
073a Crankcase covering
073b Crankcase casing with relief valve / splash oil
077 Casing of camshaft
100 Control device operating mechanism
101a Injection camshaft
101b Valve camshaft
101c1)2) Rotary vibration damper for injection camshaft
101c 1)2)
Rotary vibration damper for valve camshaft
102a Camshaft bearing
102b Thrust bearing
111 Rocker arm with bearings and cylinder head cover
112 Inlet and exhaust cam follower with push rod
113 Inlet valve
114 1)
Exhaust valve
120a2) Control piston for injection camshaft

120b1)2) Control piston for valve camshaft
125 1)
Parts for the operating device and measuring devices
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140 1)
Speed controller
1601) Starting air pilot valve
161 Starting valve
L32/40
162 1)
Main starting valve
200 Fuel injection pump with drive
6630 2.1-03 EN 3 (4)

Sub-assembly Designation
203 Governor control linkage

221 Fuel injection valve
280a Charge air pipe
280b1)2) Air bypass pipe
286a Built-on components for turbocharger
286b Built-on components for washing device
289a Exhaust pipe
289b Exhaust pipe casing
3002) Lubricating oil pump
3021) Lubricating oil pump for cylinder lubrication
311 1)
Crankcase ventilation
322a Charge air cooler with attaching parts
322b Casing
3502) Cooling water pump
408 1)
Main bearing temperature monitoring
413a 1)
Cabling on engine for splash-oil temperature monitoring
413b1)2) Oil mist detector
419 Indicator valve
430 1)
Piping, general
432 Starting air pipes and control pipes
434 Fuel injection pipe
4341) Fuel pipes
440 lubricating oil lines
442 1)
Condensate drain
443a 1)
Cylinder lubrication
443b1)2) Valve seat lubrication
447 Cooling water lines
489a 1)
Cable conduits with attachment
489b 1)
Warning sign
Table 1: Sub-assembly designation
1)
These sub-assemblies are not visible in the illustrations
2)
if any
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L32/40
4 (4) 6630 2.1-03 EN

MAN Diesel & Turbo
1 Introduction
Spare Parts (Engine)

2013-05-13 - de
6630 3-03 EN 1 (1)

1 (2) 6630 011.06 EN MAN Diesel & Turbo
2012-07-23 - de
Oil sump 6630 011.06

L32/40
Oil sump 6630 011.06
L32/40
Pos. No. Order No. Item designation Quantity Unit

A 011.06.A Oil sump for 5 cylinder engine
B 011.06.B Oil sump for 6 cylinder engine
C 011.06.C Oil sump for 7 cylinder engine
D 011.06.D Oil sump for 8 cylinder engine
E 011.06.E Oil sump for 9 cylinder engine
F 011.06.F Oil sump for 10-cylinder engine
014 011.06.014 Sleeve
015 011.06.015 Hexagon bolt
018 011.06.018 Stud
019 011.06.019 Hexagon nut
020 987.01.203 Loctite 243
022 011.06.022 Flange
023 011.06.023 Seal
024 011.06.024 Sealing cord for 5-cylinder engine
030 011.06.030 Seal
031 011.06.031 Flange
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034 011.06.034 Washer

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Cylinder crankcase 6630 012.19

L32/40
L32/40
2012-07-23 - de


A 012.19.A Cylinder crankcase, complete with items A11 to A26 for 6 cylinder engine
B 012.19.B Cylinder crankcase, complete with items A11 to A26 for 7 cylinder engine
C 012.19.C Cylinder crankcase, complete with items A11 to A26 for 8 cylinder engine
D 012.19.D Cylinder crankcase, complete with items A11 to A26 for 9 cylinder engine
A11 012.19.A11 Bearing cap
A13 012.19.A13 Tie rod
A14 012.19.A14 Ring
A15 012.19.A15 O-ring seal
A16 012.19.A16 Nut
A17 012.19.A17 Positioning pin
A18 012.19.A18 Protecting cap
A19 012.19.A19 Washer
A20 012.19.A20 Hexagon bolt
A22 012.19.A22 Stud
A23 012.19.A23 Ring
A24 012.19.A24 O-ring seal
A25 012.19.A25 Nut
A26 012.19.A26 Protecting cap
012 012.19.012 Tie rod
014 012.19.014 Ring
015 012.19.015 O-ring seal
016 012.19.016 Nut
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018 012.19.018 Protecting cap

020 012.19.020 Stud
021 012.19.021 Hexagon nut

L32/40
L32/40
023 012.19.023 Sleeve
024 012.19.024 O-ring seal
026 012.19.026 Screw plug
027 012.19.027 Sealing ring
028 012.19.028 Screw plug
030 012.19.030 Screw plug
033 012.19.033 Stud
035 012.19.035 Stud
036 012.19.036 Stud
037 012.19.037 Washer
038 012.19.038 Hexagon nut
039 012.19.039 Washer
041 012.19.041 Stud
048 012.19.048 Screwed connection
054 012.19.054 Coupling with external thread
062 012.19.062 Washer
064 012.19.064 Sealing plug
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069 987.01.203 Loctite 243

070 987.01.206 Loctite 270


071 987.01.209 Loctite 572
072 987.01.213 Loctite 638
073 012.19.073 Blind flange
074 012.19.074 O-ring seal
085 012.19.085 Screw plug
087 012.19.087 Set screw
088 987.01.211 Loctite 586
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L32/40
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Complementary sheet for crankcase 6630 012.20

L32/40
Complementary sheet for crankcase 6630 012.20
L32/40

A 1)
012.20.A Cover
B 1)
012.20.B Hexagon bolt
001 1) 012.20.001 Cover
002 1) 012.20.002 Hexagon bolt
007 987.01.401 Rhodorsil CAF 730 WS
008 987.01.203 Loctite 243
Note 1)
simplified illustration, for the correct arrangement of the cover see engine
2012-07-23 - de

2012-07-23 - de
Crankshaft 6630 020.07

L32/40
Crankshaft 6630 020.07
L32/40

001 020.07.001 Crankshaft for 5-cylinder engine
A 020.07.A Crankshaft for 10-cylinder engine
020 020.07.020 Gearwheel, two-part compl. with items 23+24
023 020.07.023 Cylindrical screw
024 020.07.024 Parallel pin
030 020.07.030 Crankshaft balance weight
031 020.07.031 Stud
032 020.07.032 Nut
034 020.07.034 Spring pin
035 020.07.035 Screw plug
036 020.07.036 Screw plug
050 987.01.210 Loctite 577
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2012-07-23 - de
Main outer bearing 6630 021.02

L32/40
Main outer bearing 6630 021.02
L32/40

001 1)
021.02.001 Flange bearing, two-part with items 4 to 7
006 021.02.006 Hexagon nut
011 021.02.011 Taper pin
Note 1)
Bearing shells, see crankshaft bearing
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2012-07-23 - de
Main bearing 6630 021.06

L32/40
Main bearing 6630 021.06
L32/40

001 1)
021.06.001 Bearing shell
003 1)
021.06.003 Bearing shell
008 021.06.008 Locating bearing ring
009 021.06.009 Stop piece
011 987.01.203 Loctite 243
015 021.04.004 Bearing body with items A06
A06 021.04.006 Expander
Note 1)
Items 1 and 3 can only be delivered together
2012-07-23 - de

2013-04-19 - de
Vibration damper with attachment 6630 027.45

L32/40
Vibration damper with attachment 6630 027.45
L32/40

002 027.45.002 Vibration damper, complete
003 1)
027.31.003 Spur wheel
004 1) 027.45.004 Stud screw
005 2) 027.45.005 Stud screw
006 027.31.006 Hexagon nut
008 1)
027.31.008 Cylindrical screw
009 987.01.203 Nut locking Loctite middle strength
Note 1)
with mounting of the pump
2)
without mounting of the pump
2013-04-19 - de

2012-10-04 - de
Connecting rod 6630 030.05

32/40
Connecting rod 6630 030.05
32/40

K 030.05.K Connecting rod complete
A 030.05.A Connecting rod shaft with item A02
A02 030.02.A02 Piston pin bush
B 030.05.B Connecting rod bearing
009 030.02.009 Locating pin
014 030.02.014 Connecting rod bolt
015 030.02.015 Nut
016 030.02.016 Connecting rod bolt
017 030.02.017 Nut
2012-10-04 - de

2012-10-04 - de
Connecting rod bearing 6630 030.06

32/40
Connecting rod bearing 6630 030.06
32/40

001 1)
030.06.001 Upper bearing shell
002 1)
030.06.002 Lower bearing shell
Note 1)
are only be delivered together
2012-10-04 - de

2012-07-23 - de
Piston rings 6630 034.15

32/40
Piston rings 6630 034.15
32/40

001 034.15.001 Compression ring
002 034.15.002 Compression ring
004 034.15.004 Oil control ring
2012-07-23 - de

2012-07-23 - de
Piston 6630 034.18

32/40
Piston 6630 034.18
32/40

001 034.12.001 Piston pin
002 034.12.002 Retaining ring
003 034.12.003 Stepped piston with items 4 to 13
004 034.12.004 Piston skirt
005 1) 034.18.005 Piston crown
006 034.12.006 Spring pin
007 034.12.007 Bolt
008 034.12.008 Guide shoe with items 9 to 13
009 034.12.009 Sleeve
010 034.12.010 Compression spring
011 034.12.011 Supporting ring
Note 1)
can only be delivered together with item 7
2012-07-23 - de

2012-07-23 - de
Cylinder liner with top land ring 6630 050.07

32/40
Cylinder liner with top land ring 6630 050.07
32/40

001 050.07.001 Cylinder Liner with items 3+4
003 050.07.003 Screw plug
004 987.01.209 Loctite 572
007 050.07.007 O-ring seal
009 050.07.009 Backing ring with items C02 to C13
C02 050.07.C02 Screw plug
C03 050.07.C03 Sealing ring
C05 050.07.C05 Sealing ring
C09 050.07.C09 Stud
C10 050.07.C10 Hexagon nut
C12 987.01.211 Loctite 586
C13 987.01.203 Loctite 243
023 050.07.023 Sleeve
024 050.07.024 O-ring seal
025 050.07.025 Washer
027 987.01.203 Loctite 243
029 050.07.029 Top land ring
032 050.07.032 O-ring seal
2012-07-23 - de
034 050.07.034 Sealing ring 10mm


2012-07-23 - de
Cylinder head 6630 055.10

32/40
32/40
2012-07-23 - de


K 055.10.K Cylinder head, complete
A 055.10.A Cylinder head with items 3 to 40
003 055.10.003 Closing cover
004 055.10.004 Closing cover
006 055.10.006 Screw plug
008 055.10.008 Screw plug
011 055.10.011 Set screw
012 055.10.012 Set screw
014 055.10.014 Insert
015 055.10.015 O-ring seal
016 055.10.016 Bush
017 055.10.017 Bush
020 055.10.020 Washer
024 055.10.024 Stud
025 055.10.025 Hexagon nut
028 055.10.028 Inlet valve seat ring
031 055.10.031 Outlet valve seat ring
032 055.10.032 O-ring seal
2012-07-23 - de
035 987.01.214 Loctite 640

036 987.01.203 Loctite 243
037 987.01.102 Permanent seal (Hylomar M)

32/40
32/40
038 987.01.213 Loctite 638
039 055.10.039 Sleeve
040 055.10.040 O-ring seal
050 055.10.050 Valve guide
051 055.10.051 O-ring seal
055 055.10.055 Stud
056 055.10.056 Hexagon nut
057 055.10.057 Stud
058 055.10.058 Hexagon nut
059 055.10.059 Hexagon nut
065 055.10.065 Screw plug
067 055.10.067 Stud
068 055.10.068 Expander
070 055.10.070 O-ring seal
072 055.10.072 Spring pin
080 055.10.080 Oil drain pipe
086 055.10.086 Seal
087 055.10.087 O-ring seal
108 055.10.108 Adapter (only for in-line engine)
110 1)
055.10.110 Feed pipe with items B02+B03
B02 055.02.112 Screwed socket
2012-07-23 - de
B03 055.02.113 Socket

120 1) 055.10.120 Feed pipe with items C02+C03


C02 055.02.122 Screwed socket
C03 055.02.123 Socket
129 2) 055.10.129 Screw plug
131 1)
055.10.131 Pipe clamp
132 1)
055.10.132 Hexagon bolt
800 055.10.800 Set of seals cylinder head (SPK)
Note 1)
for engine with nozzle cooling
2)
for engine without nozzle cooling
2012-07-23 - de

32/40
2012-07-23 - de
Safety valve 6630 057.03

32/40
Safety valve 6630 057.03
32/40

001 057.03.001 Safety valve
006 1) 057.03.006 Screw plug
007 987.01.303 Molykote HSC
Note 1)
Design for stationary engines without safety valves
2012-07-23 - de

2012-07-23 - de
Covering on coupling end 6630 071.02

L32/40
Covering on coupling end 6630 071.02
L32/40

002 071.02.002 Covering, complete with items 6+7
006 071.02.006 Hexagon nut
010 071.02.010 Splash ring with item 13
016 071.02.016 Oil pipe
020 071.02.020 Seal
026 071.02.026 Taper pin
027 071.02.027 Taper pin
031 987.01.203 Loctite 243
043 071.02.043 Screw plug
045 071.02.045 Covering
2012-07-23 - de

2012-07-25 - de
Dead centre indicator 6630 071.25

32/40
Dead centre indicator 6630 071.25
32/40

001 071.25.001 Dead centre indicator
011 071.16.011 Lock washer pair
012 071.16.012 Spring pin
2012-07-25 - de

2012-07-23 - de
Covering on free end of engine 6630 072.05

L32/40
Covering on free end of engine 6630 072.05
L32/40

A 072.05.A Covering
010 072.05.010 Taper pin
015 987.01.209 Loctite 572
022 072.05.022 Cover
026 072.05.026 Cover
027 072.05.027 Seal
030 072.05.030 Cover
031 072.05.031 Seal
2012-07-23 - de

2012-07-23 - de
Covering on exhaust counter side 6630 073.22

L32/40
L32/40
2012-07-23 - de


010 073.22.010 Covering
020 073.22.020 Covering with items A08+A09
A09 073.22.A09 Connecting piece
050 073.22.050 Covering
060 073.22.060 Covering for 6 to 9 cylinder engine
070 073.22.070 Covering for 5,7+9 cylinder engine
080 073.22.080 Covering
090 073.22.090 Retainer for 5, 7+9 cylinder engine
100 073.22.100 Retainer
109 073.22.109 Spring pin
110 073.22.110 O-ring seal
114 073.22.114 Rubber buffer
115 073.22.115 Hexagon nut
117 073.22.117 Screw with palm grip
118 073.22.118 Palm grip
130 073.22.130 Covering
2012-07-23 - de

140 073.22.140 Covering

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de
Covering of crankcase with splash-oil 6630 073.31

L32/40
Covering of crankcase with splash-oil 6630 073.31
L32/40

001 073.21.001 Crankcase cover, complete, with items A02 to A11
A02 073.21.A02 Threaded piece
A03 073.21.A03 Protecting sleeve
A04 073.21.A04 Spring pin
A06 073.21.A06 Oil collecting pan
A07 987.01.401 Rhodorsil
A09 073.21.A09 Set screw
A10 987.01.203 Loctite 243
A11 073.21.A11 Sealing ring
007 1)
073.21.007 Crankcase cover
009 1) 073.21.009 Sealing ring
012 073.31.012 Crankcase cover with items B02 to B05
B02 073.21.B02 Relief valve, compl.
B03 073.18.B03 Seal
B04 073.18.B04 Sealing ring
B05 073.21.B05 Hexagon bolt
023 073.21.023 Cover
036 073.21.036 Washer
Note 1)
Design for stationary engines
2012-07-23 - de

2012-11-28 - de
Covering of valve camshaft 6630 077.11

L32/40;L32/40G
Covering of valve camshaft 6630 077.11
L32/40;L32/40G

010 077.07.010 Cover
013 077.07.013 Cover
021 077.09.021 Washer
022 987.01.203 Loctite 243
023 400.02.003 Cover
026 400.02.014 Protective bush
030 077.11.030 Cover
031 077.11.031 Spring pin
032 077.11.032 Screw plug
2012-11-28 - de

2012-07-23 - de
Covering of injection camshaft 6630 077.13

L32/40
Covering of injection camshaft 6630 077.13
L32/40

010 077.06.010 Cover
011 1)
077.13.011 Cover
013 077.06.013 Cover
Note 1)
for turbocharger version on the coupling side
2012-07-23 - de

2012-07-23 - de
Camshaft drive 6630 100.04

L32/40
Camshaft drive 6630 100.04
L32/40

001 100.04.001 Double spur wheel with items 4 to 6
004 100.04.004 Bearing bush
005 100.04.005 Set screw
006 987.01.211 Loctite 586
008 100.04.008 Spur wheel with item 10
012 100.04.012 Axle
013 100.04.013 Axle
014 100.04.014 Stud
015 100.04.015 Nut
020 100.04.020 Side disc
021 100.04.021 Side disc
023 987.01.203 Loctite 243
2012-07-23 - de

2012-07-23 - de
Injection camshaft 6630 101.29

L32/40
L32/40

001 101.29.001 Spur wheel
004 101.29.004 Washer
010 101.29.010 Toothed coupling with items 11+12 for 5 cylinder engine
011 101.29.011 Shaft
012 101.29.012 Hub
016 101.29.016 Shaft
017 101.29.017 Hub
021 101.29.021 Shaft
022 101.29.022 Hub
026 101.29.026 Shaft
027 101.29.027 Hub
031 101.29.031 Shaft
032 101.29.032 Hub
035 101.29.035 Camshaft section for 5-cylinder engine
2012-07-23 - de

043 101.29.043 Bearing disk for 5-cylinder engine


050 101.29.050 Lock nut
2012-07-23 - de

L32/40
2012-07-23 - de
Valve camshaft 6630 101.79

32/40
Valve camshaft 6630 101.79
32/40

001 101.63.001 Spur wheel
004 101.63.004 Washer
006 101.63.006 Spring pin
012 101.63.012 Shaft for 6 cylinder engine
021 101.63.021 Stud
022 101.63.022 Stud
024 101.63.024 Lock nut
2012-07-23 - de

2012-07-25 - de
Vibration damper for valve camshaft 6630 101.88

32/40;L32/40CR
32/40;L32/40CR
2012-07-25 - de


K 101.14.K Vibration damper with items A01 to A13, C, D
A01 101.14.001 Vibration damper with items B02 + B05
B02 1)
101.14.502 Damper support
B05 1) 101.14.505 Damper mass
A06 101.14.A06 Side disc
A07 101.14.A07 Cylindrical screw
A09 101.14.A09 Side disc
A11 101.14.A11 Cover
A13 101.14.A13 Washer
C 101.14.B Sleeve spring
D 101.14.C Bolt
006 101.14.006 Washer
009 101.14.009 Cover with item E for in-line engine only
E 101.14.E Screw plug
015 101.14.015 Hexagon bolt for in-line engine only
017 101.14.017 Cover only for V-type engine
023 101.14.023 Cover with item E only for V-type engine
031 101.14.031 Hexagon bolt only for V-type engine
032 987.01.401 Rhodorsil
2012-07-25 - de
Note 1)
are only delivered together

32/40;L32/40CR
2012-07-23 - de
Camshaft bearing for valve camshaft 6630 102.08

L32/40
Camshaft bearing for valve camshaft 6630 102.08
L32/40

2012-07-23 - de

2012-07-23 - de
Thrust bearing for injection camshaft 6630 102.11

32/40
Thrust bearing for injection camshaft 6630 102.11
32/40

A 102.11.A Bearing body
009 102.11.009 Thrust bearing disk
011 1) 102.11.011 Shaft
013 2)
102.11.013 Shaft with item 15
018 987.01.203 Loctite 243
020 102.11.020 Sealing cover, compl.
024 102.11.024 Butting disk
Note 1)
for design without vibration damper
2)
for design with vibration damper
2012-07-23 - de

2012-07-23 - de
Thrust bearing for camshaft 6630 102.12

32/40
32/40
2012-07-23 - de


001 102.12.001 Bearing body with items 503+504
504 102.12.504 Set screw
006 102.12.006 Shaft
009 102.12.009 Cover
010 1)
102.12.010 Cover
019 1) 102.12.019 Screw plug
020 1) 102.12.020 Sealing ring
034 102.12.034 Bearing body with items 513+514
514 102.12.514 Set screw
Note 1)
Version with possibility to connect venting pipe
2012-07-23 - de

32/40
2012-07-23 - de
Camshaft bearing for injection camshaft 6630 102.13

L32/40
Camshaft bearing for injection camshaft 6630 102.13
L32/40

2012-07-23 - de

2012-07-23 - de
Rocker arm with support 6630 111.04

32/40
32/40

001 111.04.001 Rocker arm with items A03 to A09
A03 111.04.A03 Thrust pad
A04 111.04.A04 Valve adjuster
A06 111.04.A06 Ball cup
A07 111.04.A07 Hexagon nut
A08 111.04.A08 Snap ring
A09 111.04.A09 Ball cup
002 111.04.002 Rocker arm with items B03 to B10
B03 111.04.B03 Thrust pad
B04 111.04.B04 Valve adjuster
B05 111.04.B05 Valve adjuster
B06 111.04.B06 Calotte
B07 111.04.B07 Hexagon nut
B08 111.04.B08 Snap ring
B09 111.04.B09 Expander
B10 111.04.B10 Ball cup
003 111.04.003 Rocker arm bracket, compl.
004 111.04.004 Cylinder head cover with items D02 to D07
D02 111.04.D02 Handle with items E01 to E04
E01 111.04.E01 Hexagon bolt
E02 111.04.E02 Star knob
E03 111.04.E03 Spring pin
2012-07-23 - de
E04 987.01.203 Loctite 243

D03 111.04.D03 Washer
D05 111.04.D05 Hexagon nut


D06 111.04.D06 O-ring seal
D07 987.01.203 Loctite 243
005 111.04.005 Distance sleeve
006 111.04.006 Bolt
007 111.04.007 Washer
2012-07-23 - de

32/40
2012-07-23 - de
Inlet and exhaust cam follower with push-rod 6630 112.13

L32/40
Inlet and exhaust cam follower with push-rod 6630 112.13
L32/40

001 112.13.001 Cam follower with items A02 to A15
A02 112.13.A02 Bearing bush
A05 112.13.A05 Roller
A09 112.13.A09 Bush
A11 112.13.A11 Roller pin
A12 112.13.A12 Positioning pin
A13 112.13.A13 Compression spring
A15 112.13.A15 Expander
005 112.13.005 Cam follower shaft
006 112.13.006 Washer
007 112.13.007 Bearing block
010 112.13.010 Push-rod with items B01 to B03
B01 112.13.B01 Ball cup
B02 112.13.B02 Push-rod sleeve
B03 112.13.B03 Ball cup
016 112.13.016 Washer
E 112.13.E Oil pipe
2012-07-23 - de
028 112.13.028 Tab washer

029 112.13.029 Screw plug

2012-07-23 - de
Inlet valve 6630 113.04

32/40
Inlet valve 6630 113.04
32/40

K 113.04.K Inlet valve, complete
001 113.04.001 Valve cone piece, two-part
002 113.04.002 Valve rotator, compl.
010 113.04.010 Inlet valve cone
015 987.01.302 Molykote G-N
020 113.04.020 Set of wear parts 1 with items 602 to 605
602 1)
113.04.602 Ball
603 1) 113.04.603 Snap ring
604 1) 113.04.604 Ball race
605 1) 113.04.605 Disk spring
Note 1)
Individual parts are not available
2012-07-23 - de

2012-07-23 - de
Exhaust valve 6630 114.03

32/40
Exhaust valve 6630 114.03
32/40

K 114.03.K Exhaust valve, compl.
001 114.03.001 Valve cone piece, two-part
009 114.03.009 Thrust bearing with items A01 to A03
A02 114.03.A02 Spring plate
A03 114.03.A03 Deep groove ball bearing
012 114.03.012 Exhaust valve cone
016 987.01.302 Molykote G-N
2012-07-23 - de

2013-04-19 - de
Cover of control pistons 6756 120.02

L32/44K
Cover of control pistons 6756 120.02
L32/44K

001 120.02.001 Support
002 120.13.005 Covering
003 120.13.011 Floor plate
004 120.13.015 Stud screw
005 120.13.016 Stud screw
006 120.13.017 Hexagon nut
007 120.13.018 Countersunk screw
009 120.13.020 Disc
2013-04-19 - de

2012-07-23 - de
Lifting cylinder with control piston 6630 120.06

L32/40
L32/40

001 120.06.001 Lever with items A01 to A21
A01 120.06.A01 Lever
A02 120.06.A02 Bush
A05 120.06.A05 Butt strap
A08 120.06.A08 Sleeve
A11 120.06.A11 Sleeve
A12 120.06.A12 Tension spring
A15 120.06.A15 Articulated head
A17 120.06.A17 Turnbuckle nut
005 120.06.005 Bracket
009 120.06.009 Retainer
2012-07-23 - de
011 120.06.011 Spring pin

B 120.06.B Lifting cylinder


025 120.06.025 Lock nut
030 120.06.030 Bolt
036 120.06.036 Angle
037 120.06.037 Hexagon nut
039 120.06.039 Lock washer
040 120.06.040 Spring pin
2012-07-23 - de

L32/40
2013-03-13 - de
Control piston for injection camshaft 6630 120.10

32/40
32/40
2013-03-13 - de


001 120.10.001 Casing with items A01 to A03
A01 120.10.A01 Casing
A02 120.10.A02 Bearing bush
A03 120.10.A03 Set screw
B 120.10.B Piston rod
C 120.10.C Pilot valve
014 120.10.014 Centring bolt
017 120.10.017 Piston
018 120.10.018 Butting disk with items 19+20
020 120.10.020 Sealing expander
023 120.10.023 Shaft
024 120.10.024 Bearing cap
026 120.10.026 Casing
028 120.10.028 O-ring seal
029 120.10.029 O-ring seal
031 120.10.031 O-ring seal
034 120.10.034 Rod guide ring
2013-03-13 - de
035 120.10.035 Scraper

037 120.10.037 Screw plug

32/40
32/40
041 120.10.041 Screw plug
046 120.10.046 Spring pin
047 120.10.047 Washer
048 120.10.048 Hexagon nut
049 120.10.049 Fork head
051 120.10.051 Clamping sleeve
052 120.10.052 Pointer
054 120.10.054 Bush
056 120.10.056 Protecting tube
061 120.10.061 Scale
063 120.10.063 Washer
2013-03-13 - de

2012-07-20 - de
Mounting of local operating panel 6600 125.11

GeneralGeneral
GeneralGeneral

001 125.11.001 Mounting of local operating panel
002 125.11.002 Mounting of local operating panel
003 125.01.K Operating device with items A01 to A07
A01 125.01.001 Spring holder
A02 125.01.002 Support
A04 125.01.004 Hexagon bolt
A05 125.01.005 Spring
A06 125.01.006 Distance sleeve
A07 125.01.007 Lifting eye bolt
004 125.11.004 Fastening base
005 125.11.005 Pipe clamp
007 125.11.007 Washer
009 125.11.009 Hexagon nut
010 125.11.010 Hexagon nut
2012-07-20 - de

2012-07-25 - de

32/40
32/40

001 125.14.001 Adapter
003 125.14.003 Hexagon nut
004 125.14.004 Washer
2012-07-25 - de

2013-04-16 - de
Parts for the operating device and measuring instruments 6630 125.98
32/40
32/40
2013-04-16 - de

2013-04-16 - de
32/40
32/40

237 125.98.237 4/2-way valve
306 125.98.306 3/2-way valve
- 125.99.306 Set of wear parts
307 125.98.307 3/2-way solenoid valve
317 125.98.317 3/2-way valve
329 1) --- -- --- 3/2-way solenoid valve
001 1) 125.98.3291 3/2-way solenoid valve for starting
003 1) 125.98.3293 3/2-way solenoid valve for emergency stop of marine engine
004 1)
125.98.3294 3/2-way solenoid valve for emergency stop of stationary engine
005 1)
125.98.3295 3/2-way solenoid valve for slow-turn function
409 125.98.409 Pressure reducing valve with manometer
2013-04-16 - de

462 125.98.462 Compressed air filter
- 125.99.462 Filter insert


470 125.98.470 Pressure regulator
618 125.98.618 Pressure regulator
745 125.98.745 Limit switch
A 2) 125.98.A Pressure gauge
B 2)
125.98.B Temperature sensor
C 2)
125.98.C Thermocouple
W 987.01.810 Heat conducting paste
Note 1)
Attention! In case of enquiry/order, please make sure to state the intended use (starting, emergency stop etc.)
2)
When ordering manometers and temperature sensors, see 010.290 or 010.285 Engine - Engine control and monitoring
2013-04-16 - de
32/40
2012-07-23 - de
Speed control 6630 140.17

L32/40
L32/40

001 140.17.001 Ledge
002 140.17.002 Ledge
003 140.17.003 Stud
004 140.17.004 Hexagon nut
010 140.17.010 Actuator
015 140.17.015 Lever
024 140.17.024 Hexagon nut
026 140.17.026 Disk spring
028 140.17.028 Sleeve
035 140.17.A Elastic spring element with item A01 to A09
A01 140.17.A01 Pressure rod
A02 140.17.A02 Control rod
A03 140.17.A03 Sleeve
A04 140.17.A04 Grooved nut
2012-07-23 - de

A07 140.17.A07 Ball and socket joint


A08 140.17.A08 Ball and socket joint
2012-07-23 - de

L32/40
2012-07-23 - de
Starting air pilot valve 6630 160.03

32/40
Starting air pilot valve 6630 160.03
32/40

001 160.03.001 Starting air pilot valve, compl. with items 2 to 9
002 160.03.002 Casing with items 4+5
004 160.03.004 Set screw
005 987.01.203 Loctite 243
006 160.03.006 Control piston
008 160.03.008 Flange
011 160.03.011 Washer
015 1)
160.03.015 Starting cam with item 20
017 2) 160.03.017 Starting cam with item 20
Note 1)
for in-line engine 6+7 and V-type engine12+14
2)
for in-line engine 8 to 10 and V-type engine 16 to 20
2012-07-23 - de

2012-07-23 - de
Starting valve 6630 161.02

32/40
Starting valve 6630 161.02
32/40

001 161.02.001 Starting valve with items A01 to A07
A01 161.02.A01 Valve cone
A02 161.02.A02 Piston
A03 161.02.A03 Casing
A04 161.02.A04 Lock nut
A06 161.02.A06 Set of seals
A07 161.02.A07 Set of seals
002 161.02.002 Flange
003 161.02.003 O-ring seal
004 1) 161.02.004 Blind insert
005 1) 161.02.005 Flange
Note 1)
for V-type engine
2012-07-23 - de

2012-07-20 - de
Main starting valve 6600 162.03

32/40;L40/54
Main starting valve 6600 162.03
32/40;L40/54

K 162.03.K Main starting valve, complete
001 162.03.001 Casing
003 162.03.003 Valve seat
004 162.03.004 Valve piston
010 162.03.010 Screw plug
014 162.03.014 Valve seat
015 162.03.015 Venting valve cone
016 162.03.016 Piston
018 162.03.018 Nut
019 162.03.019 Closing cap
020 162.03.020 Set screw
021 987.01.203 Loctite 243
031 162.03.031 Screw plug
032 162.03.032 Ball cock
2012-07-20 - de

034 162.03.034 Steel pipe

2013-04-08 - de
Fuel injection pump with drive 6630 200.11

32/40
32/40

K 200.11.K Fuel injection pump, complete
003 200.11.A Pump casing
008 200.08.008 Screw plug
010 200.11.010 Valve support, complete
025 200.08.025 Pointer plate
026 200.08.026 Countersunk bolt
029 200.08.029 Thrust ring
030 200.11.C Pump element with items B12 to B14, C02 to C10, 7 + 78
B12 200.08.035 Seal
B13 200.08.036 Seal
B14 200.08.037 O-ring seal
C02 1)
200.11.C02 Monoblock cylinder
C06 200.11.C06 Parallel pin
C09 1) 200.11.C09 Pump plunger
C10 200.11.C10 Expander
031 200.08.031 Cover
032 200.08.032 Seal
038 200.08.038 Regulating sleeve
2013-04-08 - de
039 200.08.039 Spring plate

042 200.08.042 Tappet guide


043 200.08.043 O-ring seal
045 200.08.045 Piston spring plate
046 200.08.046 O-ring seal
A 200.08.A Pressure plate
053 200.10.D Tappet with items D02 to D10
D02 200.10.D02 Roller pin
D07 200.10.D07 Roller
D08 200.10.D08 Set screw
D09 987.01.212 Loctite 620
D10 200.10.D10 Bush
068 987.01.302 Molykote G-N
069 200.08.069 Control rod
070 200.08.070 O-ring seal
072 200.08.072 Cylinder for emergency stop
073 987.01.203 Loctite 243
078 200.11.078 Baffle screw
Note 1)
are only delivered together
2013-04-08 - de

32/40
2012-07-23 - de
Control linkage for fuel injection pump 6630 203.04

32/40
32/40

007 203.04.007 Bearing block, compl. with items 2+4
002 203.04.002 Bush
004 987.01.206 Loctite 270
010 203.04.010 Spring pin
012 203.04.012 O-ring seal
015 203.04.015 Bearing block with items 17+18
017 203.04.017 Bush
018 987.01.206 Loctite 270
030 203.04.030 Buckling lever with items A01 to A02
A01 203.04.A01 Butt strap
A02 203.04.A02 Clamping piece
2012-07-23 - de
A07 203.04.A07 Sleeve

A08 203.04.A08 Sleeve


A14 203.04.A14 Tension spring
041 203.04.041 Actuator for speed control
042 203.04.042 Lever
044 203.04.044 Spring pin
047 203.04.047 Hexagon nut
048 1)
049 203.04.049 Lead seal
Note 1)
only for design with non-detachable interlock
2012-07-23 - de

32/40
2012-07-25 - de
Fuel index transmitter 6630 203.20

32/40
Fuel index transmitter 6630 203.20
32/40

001 203.19.001 Plate
002 203.19.002 Fuel index transmitter
005 203.19.005 Pull rod
006 203.19.006 Hexagon nut
007 203.19.007 Hexagon nut
008 203.19.008 Articulated head
009 203.19.009 Articulated head
011 203.19.011 Tightening disc
012 203.19.012 Plate
013 203.19.013 Hexagon nut
015 203.19.015 Distance sleeve
016 203.19.016 Hexagon nut
017 203.19.017 Spring pin
018 203.20.018 Lever
2012-07-25 - de

2012-07-23 - de
Fuel injection valve with injection nozzle 6630 221.04

L32/40
Fuel injection valve with injection nozzle 6630 221.04
L32/40

K 1)
221.04.K Fuel injection valve, compl., with injection nozzle
A 1)
221.04.L Fuel injection valve, compl., without injection nozzle
M 221.04.M Injection nozzle
001 221.04.A Holder with items A02 to A05
A02 221.04.A02 Taper pin
A03 2)
221.04.A03 Stop bush
A04 221.04.A04 Expander
A05 987.01.212 Loctite 620
008 221.04.008 Spring plate
009 221.04.009 Thrust pad
010 221.04.010 Setting screw
011 221.04.011 Nozzle clamping nut
013 221.04.013 Thrust ring
014 221.03.014 Thrust pad
018 221.04.018 Hexagon nut
020 221.04.020 O-ring seal
022 221.04.022 Bolt
Note 1)
without items 13 and 14
2)
Individual part are not available
2012-07-23 - de

2012-07-23 - de
Charge air pipe 6630 280.01

L32/40
L32/40
2012-07-23 - de


001 280.01.001 Pipe section
A 280.01.A Pipe coupling
013 280.01.013 O-ring seal
016 280.01.016 Cover
022 280.01.022 Angular thermometer
024 280.01.024 Screw plug
2012-07-23 - de

L32/40
2012-07-25 - de
Air bypass pipe 6630 280.58

L32/40
L32/40
2012-07-25 - de

2012-07-25 - de

L32/40
L32/40

005 1) 280.38.005 Pipe section
006 2) 280.38.006 Pipe section
014 280.38.014 Axial compensator
016 280.38.016 Annular sealing flap
018 280.38.018 Intermediate flange
020 280.38.020 Seal
022 280.38.022 Seal
026 280.38.026 Hexagon nut
040 280.38.040 Support
041 280.38.041 Retainer
043 280.38.043 Hexagon nut
045 280.38.045 Hexagon nut
051 280.38.051 Washer
2012-07-25 - de
053 280.38.053 Screw plug

066 2) 280.38.066 Insulation


068 1)
280.38.068 Insulation
070 280.58.070 Solenoid valve with items 71 to 97
075 280.58.075 Control pipe with items 76 to 79
076 280.58.076 Screwed socket
079 280.58.079 Hose pipe
095 280.58.095 Control pipe with items 96+97
080 280.58.080 Reducing piece
081 280.58.081 Throttle
Note 1)
Engine without charge-air blow-off device
2)
Engine with charge-air blow-off device
2012-07-25 - de

L32/40
2012-07-23 - de
Add-on parts for washing device 6630 286.27

L32/40
L32/40

001 1)
286.27.001 Pipe
002 1)
286.27.002 Screwed connection
011 1) 286.27.011 Pipe
012 1) 286.27.012 Screwed socket
020 1) 286.27.020 Pipe
021 1)
286.27.C Pipe with item C02
C02 1)
286.27.C02 Screwed connection
024 1)
286.27.024 Clamping half
025 1) 286.27.025 Washer
026 1) 286.27.026 Cylindrical screw
035 1)
286.27.035 Hose
036 1)
286.27.036 Hose clamp
037 1)
286.27.037 Pipe clip
038 1) 286.27.038 Washer
039 1) 286.27.039 Hexagon bolt
041 1) 286.27.041 Retainer
042 1)
286.27.042 Retainer
043 1)
044 1)
286.27.044 Hexagon nut
045 1) 286.27.045 Retainer
046 1) 286.27.046 Hexagon bolt
047 1)
2012-07-23 - de
048 1)
286.27.048 Hexagon nut
049 1)
286.27.049 Washer
052 1) 286.27.B Pipe with items B02+B03


B02 1)
286.27.B02 Screwed connection
B03 1) 286.27.B03 Screwed connection
054 1) 286.27.054 Closure plug
056 1) 286.27.056 Pipe
057 1)
286.27.A Pipe with item A04
A04 1)
286.27.A04 Reducing connection
060 1)
065 1) 286.27.065 Clamping half
066 1) 286.27.066 Cylindrical screw
067 1) 286.27.067 Hexagon nut
068 1)
286.27.068 Washer
080 1)
286.27.080 Retainer
081 1)
286.27.081 Cylindrical screw
084 1) 286.27.084 Hexagon bolt
Note 1)
if provided
2012-07-23 - de

L32/40
2012-07-25 - de
Attaching parts for turbocharger 6630 286.31

L32/40
Attaching parts for turbocharger 6630 286.31
L32/40

003 286.23.003 Stud
004 286.23.004 Hexagon nut
005 286.23.005 Resilient sleeve
010 286.31.010 Bracket
2012-07-25 - de

2012-07-23 - de
Exhaust pipe 6630 289.65

L32/40
Exhaust pipe 6630 289.65
L32/40

003 289.65.003 Clamp with items A01, 1
A01 289.65.A01 Clamp, two-part
A08 289.65.A08 Stud
A09 289.65.A09 Nut
004 289.65.004 V-profile clamp
005 289.65.005 Cover
2012-07-23 - de

2013-05-07 - de
Support for the exhaust pipe 6630 289.66

L32/40
Support for the exhaust pipe 6630 289.66
L32/40

001 289.66.001 Support
007 289.66.007 Bar
008 289.66.008 Bar for 10-cylinder engine
012 289.66.012 Bar for 9 + 10-cylinder engine
016 289.66.016 Washer
017 289.66.017 Hexagon nut
018 289.66.018 Washer
019 289.66.019 Hexagon nut
2013-05-07 - de

2012-07-23 - de
Covering of the exhaust gas pipe 6630 289.68

L32/40
L32/40
2012-07-23 - de


001 289.68.001 Covering
003 289.68.003 Covering
005 289.68.005 Covering
006 289.68.006 Covering
007 289.68.007 Covering
010 289.68.010 Supporting sheet
015 289.68.015 Retainer
017 289.68.017 Cover sheet
018 289.68.018 Cover sheet
019 289.68.019 Cover sheet
020 289.68.020 Insulation
022 289.68.022 Strap
023 289.68.023 Cover
2012-07-23 - de


L32/40
L32/40
035 289.68.035 Split pin
2012-07-23 - de

2012-07-23 - de
Exhaust pipe upstream of turbocharger 6630 289.80

L32/40
Exhaust pipe upstream of turbocharger 6630 289.80
L32/40

003 289.80.003 Clamp with items A02, 1
A02 289.80.A02 Clamp, two-part
A08 289.80.A08 Stud
A09 289.80.A09 Nut
004 289.80.004 Adapter
005 289.80.005 Seal
006 289.80.006 V-profile clamp
011 289.80.011 Hexagon nut
013 289.80.013 Hexagon nut
020 1)
289.80.020 Flange
021 1)
289.80.021 Seal
022 289.80.022 Stud
023 289.80.023 Hexagon nut
025 289.80.025 Screw plug
032 289.80.032 Screw plug
2012-07-23 - de
Note 1)
Design without air bypass pipe

2012-07-23 - de
Covering of exhaust pipe before turbocharger 6630 289.81

L32/40
L32/40
2012-07-23 - de


001 289.81.001 Covering
002 289.81.002 Covering
003 289.81.003 Covering
004 289.81.004 Covering
005 289.81.005 Covering
006 289.81.006 Retainer
009 289.81.009 Retainer
013 289.81.013 Cover
015 289.81.015 Retainer
016 289.81.016 Cover sheet
017 289.81.017 Cover sheet
018 289.81.018 Cover sheet
019 289.81.019 Cover sheet
020 289.81.020 Cover sheet
021 289.81.021 Cover sheet
022 289.81.022 Cover sheet
023 289.81.023 Cover sheet
024 289.81.024 Cover sheet
2012-07-23 - de
025 1)
289.81.025 Cover
026 289.81.026 Cover sheet
027 2)
289.81.027 Cover

L32/40
L32/40
028 2)
289.81.028 Cover
029 289.81.029 Cap
030 289.81.030 Cover
031 289.81.031 Cover sheet
032 289.81.032 Cover sheet
040 289.81.040 Insulating jacket
044 1) 289.81.044 Insulating jacket
045 1) 289.81.045 Insulating jacket
060 289.81.060 Split pin
2012-07-23 - de
061 289.81.061 Washer

062 289.81.062 Tapping screw


064 289.81.064 Washer
Note 1)
Design without air bypass pipe
2)
Design with air bypass pipe
2012-07-23 - de

L32/40
2012-07-23 - de
Lube oil pump with attachments 6630 300.15

L32/40
Lube oil pump with attachments 6630 300.15
L32/40

A 1)
300.15.A Lube oil pump, complete
010 300.15.010 Intermediate ring
012 300.15.012 Gearwheel
013 300.15.013 Nut
Note 1)
Individual parts, see sheet 300.xx
2012-07-23 - de

2012-07-20 - de
Lube oil pump 6600 300.71

32/40;48/60;L40/54;L58/64
Lube oil pump 6600 300.71
32/40;48/60;L40/54;L58/64

K 300.71.K Lube oil pump, complete
001 300.71.001 O-ring seal
002 300.71.002 O-ring seal
003 300.71.003 O-ring seal
004 300.71.004 O-ring seal
006 300.71.006 Screw plug
010 300.71.010 Bush
013 300.71.013 Stud
014 300.71.014 Hexagon nut
2012-07-20 - de

2012-07-23 - de
Block distributor for cylinder lubrication 6630 302.03

32/40
Block distributor for cylinder lubrication 6630 302.03
32/40

K 302.03.K Block distributor, compl.
A 302.03.A Block distributor
B 302.03.B Base plate
C 302.03.C Plug
D 302.03.D Proximity switch
E 302.03.E Casing
2012-07-23 - de

2013-04-23 - de
Lube oil pump for cylinder lubrication 6630 302.04

L32/40
Lube oil pump for cylinder lubrication 6630 302.04
L32/40

A 302.04.A Pressure limiting valve
004 302.04.004 Retaining plate
011 987.01.203 Loctite 243
014 302.04.014 Swivel screw connection
015 302.04.015 Pipe
022 302.04.022 Return pipe with item B02
B02 302.04.B02 Screwed connection
024 302.04.024 Screw plug
030 302.04.030 Lube oil pump
2013-04-23 - de

2012-07-23 - de
Crankcase venting 6630 311.02

L32/40
Crankcase venting 6630 311.02
L32/40

001 311.02.001 Casing
002 311.02.002 Seal
003 311.02.003 Guiding sheet
004 311.02.004 Valve flap
005 311.02.005 Casing
006 311.02.006 Seal
007 311.02.007 Flange
008 987.01.209 Loctite 572
009 311.02.009 Hexagon nut
010 311.02.010 Stud
011 311.02.011 Screw plug
2012-07-23 - de

2012-07-23 - de
Charge air cooler with attachments 6630 322.19

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40

001 322.19.001 Charge air cooler (two-stage) with items A, B, R
A 322.19.A Pipe bundle
B 322.19.B Set of seals
R 322.19.R Cleaning brush
002 322.19.002 Cooler casing
004 322.19.004 Washer
007 322.19.007 Flange
008 987.01.102 Hylomar M
009 322.19.009 Stud
010 322.19.010 Hexagon nut
011 987.01.203 Loctite 243
013 322.19.013 Retainer
014 322.19.014 Stud
015 322.19.015 Hexagon nut
021 322.19.021 Stud
022 322.19.022 Hexagon nut
025 322.19.025 Flange
030 322.19.030 Flange
031 322.19.031 Seal
2012-07-23 - de
045 1)
322.13.045 Pipe section
046 1)
049 322.19.049 Diffuser


050 322.19.050 Diffuser
052 322.19.052 Sound insulation, two-part
062 322.19.062 Screw plug
065 322.19.065 Seal
066 322.19.066 Seal
067 987.01.405 Silicone rubber adhesive
070 322.19.070 Hexagon nut
071 322.10.032 Thrust pad with items C01+C02
C01 322.15.C01 Thrust screw
C02 322.15.C02 Ball cup
075 322.19.075 Heat insulation with items D01 to D03
D01 322.15.A01 Clamping device with items E01 to E26
E01 322.15.B01 Clamping piece
E02 322.15.B02 Metal sheet
E03 322.15.B03 Retaining clamp
E04 322.15.B04 Bar
2012-07-23 - de
E05 322.15.B05 Bar

E06 322.15.B06 Metal sheet

L32/40
L32/40
E17 322.19.B17 Hexagon bolt
E25 322.15.B25 Washer
E26 322.15.B27 Washer
D02 322.15.A02 Insulating jacket
D03 322.15.A03 Lashing strap
102 322.19.102 Flange
103 322.19.103 Seal
110 322.19.110 Coupling with external thread
111 987.01.203 Loctite 243
112 322.19.112 Hose plug-in nipple
115 322.19.115 Screw plug
2012-07-23 - de
Note 1)
without emergency stop device

2012-07-23 - de
Fresh water pump with attachments 6630 350.18

L32/40
Fresh water pump with attachments 6630 350.18
L32/40

001 1)
350.18.001 Fresh water pump, for engine with clockwise rotation
002 1)
350.18.002 Fresh water pump, for engine with counter-clockwise rotation
003 350.18.003 Gearwheel
004 350.18.004 Washer
014 350.18.014 Stud
015 350.18.015 Hexagon nut
Note 1)
when placing an order please quote the subject number 11.35001-xxxx marked on the pump
2012-07-23 - de

2013-04-04 - de
Fresh water pump 6600 350.75

General
Fresh water pump 6600 350.75
General

K 1)
350.75.K Fresh water pump, compl.
020 350.75.020 Shaft
A 350.75.A Pump impeller
B 350.75.B Wheel nut
040 350.75.040 Deep groove ball bearing
041 350.75.041 Compensation disk
045 350.75.045 Slide ring
046 350.75.046 Shaft seal
047 350.75.047 Seal
Note 1)
when placing an order please quote the subject number 11.35001-xxxx marked on the pump
2013-04-04 - de

2012-07-23 - de
Pulse pick-up with attaching parts 6630 400.13

L32/40
Pulse pick-up with attaching parts 6630 400.13
L32/40

001 400.13.001 Pulse transmitter
002 400.13.002 Plug
003 400.13.003 Hexagon nut
006 400.13.006 Screw plug
2012-07-23 - de

2012-07-24 - de
Pressure transducer with attachment 6630 403.03

L32/40
Pressure transducer with attachment 6630 403.03
L32/40

001 403.03.001 Pressure transducer 0 to 6 BAR
002 403.03.002 Pressure transducer 0 to 10 bar
005 403.03.005 pressure transmitter
2012-07-24 - de

2012-07-23 - de
Monitoring of main bearing temperature 6630 408.08

32/40
Monitoring of main bearing temperature 6630 408.08
32/40

001 408.05.001 Temperature sensor
002 408.05.002 Temperature sensor
003 408.05.003 Threaded piece
004 408.05.004 Clamp
005 408.05.005 Plate
009 987.01.203 Loctite 243
010 408.05.010 Terminal box
011 408.05.011 Screwed cable gland
013 408.08.013 Reduction
2012-07-23 - de

2012-07-24 - de
Exhaust gas temperature monitoring 6630 409.09

L32/40
L32/40
2012-07-24 - de

2012-07-24 - de

L32/40
L32/40
2012-07-24 - de


001 409.09.001 Thermocouple
H 409.09.H Threaded piece
011 409.09.011 Tapping screw
014 409.09.014 Flexible pipe
015 409.09.015 End socket
016 409.09.016 Pipe clamp
017 409.09.017 Protecting tube with item A
A 409.05.A02 End socket
019 409.09.019 Retainer
021 409.09.021 Washer
024 409.09.024 Protecting tube with item B
B 409.09.B End socket
2012-07-24 - de

040 409.09.040 Retainer

L32/40
L32/40
046 409.09.046 Spherical disk
047 409.09.047 Conical socket
051 409.09.051 Retainer
060 409.09.060 Cable tape
061 409.01.061 Retainer
062 409.09.062 Retainer
066 409.09.066 Protecting tube with item C
071 409.09.071 Protecting tube with items D01, D02, C, E + F for 6 cylinder engine
D01 409.08.B01 Protecting tube
D06 409.09.D06 Protecting tube
C 409.08.B07 End socket
2012-07-24 - de
E 409.08.B08 Socket
F 409.08.B09 Protective bush


083 409.09.083 Pipe clamp, two-part
105 409.09.105 Stud
106 409.09.106 Hexagon nut
107 409.09.107 Washer
108 409.09.108 Sleeve
110 409.09.110 Pipe clip
111 409.09.111 Pipe clip
113 409.09.113 Plate
121 409.09.121 Plate
122 409.09.122 Clamping half
135 409.09.135 Washer
140 1) 409.09.140 Compensation line
150 2)
409.09.150 Thermocouple
151 2)
409.09.151 Sealing ring
152 2)
409.09.152 Sealing ring
2012-07-24 - de
153 2) 409.09.153 Joining piece

154 2) 409.09.154 Cap with items G01 to G03

L32/40
L32/40
G01 409.09.G01 Cap
G02 409.09.G02 Cap
G03 409.09.G03 Tapping screw
Note 1)
not represented graphically
2)
for 8, 9+10-cyl. engines
2012-07-24 - de

2012-07-23 - de
Splash Oil Temperature Monitoring 6630 413.23

32/40
Splash Oil Temperature Monitoring 6630 413.23
32/40

001 413.13.001 Protecting tube with item A03
A03 413.23.A03 End socket
002 413.13.002 Washer
004 413.13.007 Resistance thermometer
2012-07-23 - de

2012-07-23 - de
Mounting of Control Unit SaCoS One 6630 416.06

L32/40
L32/40

001 416.06.001 Bracket
002 416.06.002 Support
010 416.06.010 Lifting eye bolt
011 416.06.011 Hexagon nut
012 416.06.012 Edge protection
014 416.06.014 Cable tape
017 416.06.017 Washer
2012-07-23 - de

2012-07-23 - de

32/40
32/40

002 416.07.002 Spring washer
003 416.07.003 Washer
004 416.07.004 Hexagon nut
006 416.07.006 Washer
007 416.07.007 Hexagon nut
2012-07-23 - de

2012-07-24 - de

L32/40
L32/40

001 416.12.001 Bracket
002 416.12.002 Cable duct
003 416.12.003 Cable duct
004 416.12.004 Clamping piece
005 416.12.005 Countersunk bolt
2012-07-24 - de

2012-07-23 - de
Indicator valve 6630 419.04

32/40
Indicator valve 6630 419.04
32/40

001 419.04.001 Indicator valve
002 419.04.002 Connecting piece
003 419.04.003 Union nut
005 987.01.303 Molykote
010 419.04.010 Insulating hood
2012-07-23 - de

2012-07-23 - de
Starting air pipe 6630 432.14

L32/40
L32/40

001 432.14.001 Air pipe
002 432.14.002 Air pipe
003 432.14.003 Joining piece
006 432.14.006 O-ring seal
012 432.14.012 Flam trap
020 1)
432.03.020 Distributing pipe with items A06+A07 for 6-cylinder engine
021 1)
432.03.021 Distributing pipe with items A06+A07 for 7-cylinder engine
022 1) 432.03.022 Distributing pipe with items A06+A07 for 8-cylinder engine
A06 432.04.029 Pipe union
A07 432.04.030 Screwed connection
026 2)
432.14.026 Distributing pipe with items B04+B05 for 6-cylinder engine
027 2) 432.14.027 Distributing pipe with items B04+B05 for 7-cylinder engine
030 2)
432.14.030 Distributing pipe with items B04+B05 for 10-cylinder engine
B04 432.14.B04 Pipe union
B05 432.14.B05 Angular screw connection
032 432.14.032 Retainer
2012-07-23 - de

034 432.14.034 Pipe clamp


038 432.03.038 Feed pipe with item 40
046 432.14.046 Hollow screw
050 432.04.050 Distributing pipe with items C06+C07 for 6-cylinder engine
C06 432.04.059 Pipe union
C07 432.04.060 Angular screw connection
066 432.14.066 Feed pipe with items 68 to 70
070 432.14.070 Angular screw connection
072 432.14.072 Pipe clamp
074 432.14.074 Retainer
075 432.14.075 Hexagon nut
2012-07-23 - de
Note 1)
for turbocharger version on the coupling side
2)
for turbocharger version on the free engine end

L32/40
2012-07-23 - de
Parts for the main starting valve 6630 432.41

L32/40
Parts for the main starting valve 6630 432.41
L32/40

001 432.41.001 Air pipe
002 432.41.002 O-ring seal
003 432.41.003 Corner flange
007 432.41.007 Welding neck flange
008 432.41.008 Ring
014 432.41.014 Plate
015 987.01.102 Hylomar SQ/M
018 432.41.018 Air pipe with item 20
025 432.41.025 Air pipe with item 27
2012-07-23 - de

2012-07-23 - de
Air pipes for jet assist 6630 432.51

32/40
Air pipes for jet assist 6630 432.51
32/40

001 432.46.001 Air pipe
005 432.46.005 Plate
008 432.46.008 Seal
009 432.46.009 Seal
011 432.46.011 Hexagon nut
013 432.46.013 Hexagon nut
2012-07-23 - de

2012-07-23 - de
Fuel injection pipe 6630 434.17

32/40
Fuel injection pipe 6630 434.17
32/40

K 434.17.K Fuel injection pipe, complete
L 434.17.L Delivery pipe, complete with items 3 to 11
004 434.17.004 Adapter
006 434.17.006 Washer
007 434.17.007 O-ring seal
010 434.17.010 Injection pipe with items A01 to A18
A01 434.17.501 Delivery pipe
A03 434.17.503 Nut
A04 434.17.504 Nut
A05 434.17.505 O-ring seal
A08 434.17.508 Covering upper part
A10 434.17.510 Covering lower part
A12 434.17.512 Hexagon bolt
A13 434.17.513 Lock nut
A17 434.17.517 O-ring seal
A18 434.17.518 Set screw
011 987.01.305 "Lubricant ""Optimoly White-T"""
2012-07-23 - de

2012-07-20 - de
Buffer piston 6600 434.20

32/40;48/60;L40/54;L58/64
Buffer piston 6600 434.20
32/40;48/60;L40/54;L58/64

001 434.20.001 Cylinder with item 3
003 434.20.003 Bush
006 434.20.006 Cover
008 434.20.008 Stop bolt
009 434.20.009 Seal
014 434.20.014 Stud
015 434.20.015 Hexagon nut
018 434.20.018 Set of piston sealing rings
019 434.20.019 Copa Slip
020 434.20.020 Piston with items 22+23
022 434.20.022 Washer
023 434.20.023 Loctite 640
2012-07-20 - de

2012-07-23 - de
Fuel pipes 6630 434.28

L32/40
L32/40
2012-07-23 - de


002 434.28.002 Fuel pipes with items A15+A16 for 6-cylinder engine
A16 434.28.A16 Screw plug
006 434.28.006 O-ring seal
010 434.28.010 Splash protection
011 434.28.011 Splash protection
015 434.11.045 Feed pipe
017 434.11.050 Drain pipe
020 434.28.020 Hexagon nut
021 434.28.021 O-ring seal
025 434.28.025 Leakage fuel pipe with items B+C for 6-cylinder engine
B 434.28.B Screwed connection
2012-07-23 - de
C 434.28.C Screwed connection

030 434.28.030 Pipe clamp

L32/40
L32/40
045 434.28.045 Pipe clamp
048 1) 434.28.048 Socket
049 1) 434.28.049 Connecting pipe with item 51
051 1)
434.28.051 Connecting socket
052 1)
434.28.052 Union nut
053 1)
434.28.053 Cutting ring
055 1) 434.28.055 Hexagon bolt
056 1) 434.28.056 Hexagon nut
057 1)
434.28.057 Sleeve
085 434.28.085 Drain pipe with items 87+88
095 434.28.095 Drain pipe with item 97
Note 1)
Design for marine engines
2012-07-23 - de

2012-07-23 - de
Drain pipe from the injection pipe jacketing 6630 434.37

L32/40
Drain pipe from the injection pipe jacketing 6630 434.37
L32/40

001 434.37.001 Manifold with items 5 to 7 for 6 cylinder engine
005 434.37.005 Pipe union
007 434.37.007 Closure plug
015 434.07.016 Connecting pipe
020 1)
021 1) 434.37.021 Hexagon bolt
022 1) 434.37.022 Hexagon nut
023 1)
434.37.023 Distance sleeve
030 1)
433.03.020 Connecting pipe with item 32
035 1)
434.37.035 Connecting socket
036 1) 434.37.036 Union nut
037 1) 434.37.037 Cutting ring
Note 1)
Design for marine engines
2012-07-23 - de

2012-07-23 - de
Fuel pipe on free end of engine 6630 434.43

L32/40
L32/40

001 434.43.001 Fuel pipe with insulation
017 434.43.017 Seal
018 434.43.018 O-ring seal
023 1)
434.43.023 Buffer piston
030 434.43.030 Retainer
035 434.43.035 Retainer
036 434.43.036 Ledge
039 434.43.039 Washer
040 434.43.040 Hexagon nut
044 434.43.044 Hexagon nut
050 434.43.050 Leakage fuel oil pipe with items 55 to 59
2012-07-23 - de



070 434.43.070 Retainer
072 434.43.072 Pipe clamp
074 434.43.074 Hexagon nut
090 434.43.090 Insulation for buffer piston
110 434.43.110 Connecting parts for pressure gauge with items 111 to 119, 123+124
111 434.43.111 Tank
112 434.43.112 Pipe union
115 434.43.115 Support
117 434.43.117 Shock pressure reducer with items F01 to f04
F01 434.43.F01 Throttle
F02 434.43.F02 Sealing ring
F03 434.43.F03 Pipe union
F04 434.43.F04 Screwed connection for pressure gauge
118 434.43.118 Pipe clip
2012-07-23 - de

123 434.43.123 Ball cock

L32/40
L32/40
125 434.43.125 Pipe clamp
Note 1)
2012-07-23 - de

2012-07-23 - de
Lubricating oil inlet on free end of engine 6630 440.09

L32/40
L32/40

001 440.86.001 Distributing pipe
002 440.09.002 O-ring seal
005 440.09.005 Oil filter
006 440.09.006 Seal
009 440.09.009 Hexagon nut
011 440.09.011 Thermometer
015 440.87.015 Retainer
017 440.09.017 Washer
019 440.09.019 Washer
023 440.09.023 L-screw connection
025 440.09.025 Reducing connection
2012-07-23 - de



038 440.09.038 Clamping piece (two-part)
040 440.09.040 Feed pipe with item A02
A02 440.09.A02 Screwed connection
042 440.09.042 Retainer
043 440.09.043 Pipe clamp
047 440.87.047 Feed pipe with items 49+50
060 440.09.060 O-ring seal
061 440.09.061 Flange
063 440.09.063 Flange
064 440.09.064 O-ring seal
070 440.09.070 Feed pipe with items B02+B03
2012-07-23 - de


L32/40
2012-07-23 - de
Rocker arm lubrication and sealing oil pipe 6630 440.21

L32/40
Rocker arm lubrication and sealing oil pipe 6630 440.21
L32/40

005 440.70.005 Connecting socket
024 440.72.024 Feed pipe
035 440.03.035 Feed pipe
049 440.21.049 Feed pipe
050 440.21.050 Ball cock
055 440.21.055 Feed pipe
060 440.21.060 Feed pipe
061 440.21.061 Feed pipe
2012-07-23 - de

2012-07-23 - de
Lubricating oil pipe to the camshaft drive 6630 440.28

L32/40
L32/40

001 440.28.001 Lubricating oil pipe with item 3
005 440.28.005 Pipe clip
016 440.28.016 Connecting piece with item 21
021 440.28.021 Nozzle
026 440.28.026 Lube oil pressure pipe with items 28+29
031 440.28.031 Pipe clip
035 440.28.035 Connecting piece with item 37
037 440.28.037 Nozzle
038 440.28.038 Lube oil pressure pipe with item 40
042 440.28.042 Pipe clip
046 440.28.046 Lube oil pressure pipe with item 49
052 440.28.052 Spray nozzle with items 53+59
2012-07-23 - de
053 440.28.053 Nozzle

064 440.28.064 Spray nozzle with item 67


067 440.28.067 Nozzle
2012-07-23 - de

L32/40
2012-07-23 - de
Lubricating oil pipe to the thrust bearings 6630 440.51

L32/40
Lubricating oil pipe to the thrust bearings 6630 440.51
L32/40

001 440.51.001 Distributor
009 440.51.009 Pipe clamp
012 440.51.012 O-ring seal
015 440.51.015 Sealing ring A16x22
016 440.51.016 Screw plug
017 440.51.017 Sealing ring A27x32
018 440.51.018 Screw plug
2012-07-23 - de

2012-07-23 - de
Lubricating oil pipe to the turbocharger 6630 440.93

L32/40
L32/40

001 440.93.001 Feed pipe
007 440.93.007 Pressure reducing valve
008 440.93.008 Retainer
010 440.93.010 Retainer
012 440.93.012 Feed pipe with items A05 to A06
018 440.93.018 O-ring seal
027 440.93.027 O-ring seal
032 440.93.032 Pipe clamp
033 440.93.033 Angle
040 440.93.040 Drain pipe
046 440.93.046 Seal
2012-07-23 - de

048 440.93.048 Hexagon nut
050 440.93.050 Retainer


052 440.93.052 Washer
054 440.93.054 Retainer
056 440.93.056 Washer
057 440.93.057 Hexagon nut
060 1)
440.93.060 Drain pipe with item B02
B02 440.93.B02 Pipe union
062 440.93.062 Ball cock
065 2) 440.93.065 Drain pipe with item C02
C02 440.93.C02 Pipe union
074 440.93.074 Pipe clamp
076 440.93.076 Retainer
078 440.93.078 Hexagon nut
081 440.93.081 Seal
083 440.93.083 Hexagon nut
085 440.93.085 Splash-protection ring
086 440.93.086 Splash-protection ring
2012-07-23 - de
Note 1)
Turbocharger vertical
2)
Turbocharger turned by 15 degrees

L32/40
2012-07-24 - de
Attaching parts for pressure transmitter 6630 441.04

L32/40;L32/40CR
L32/40;L32/40CR
2012-07-24 - de

2012-07-24 - de

L32/40;L32/40CR
L32/40;L32/40CR
2012-07-24 - de


001 441.04.001 Distributor casing
010 441.04.010 Pressure gauge pipe
025 1)
441.04.025 Pressure gauge pipe
026 1) 441.04.026 Pressure gauge pipe
030 1) 441.04.030 Pressure gauge pipe
031 1)
441.04.031 Pressure gauge pipe
070 2)
441.04.070 Attaching parts for pressure transmitter
2012-07-24 - de
072 441.04.072 Washer

073 441.04.073 Hexagon nut
075 441.04.075 Plate

L32/40;L32/40CR
L32/40;L32/40CR
080 441.04.080 Ball cock
084 1) 441.04.084 Pipe clip
085 441.04.085 Pipe clip
086 441.04.086 Bow
087 441.04.087 Bow
088 441.04.088 Bow
089 441.04.089 Pipe clip
090 441.04.090 Pipe clip
101 441.04.101 Socket
104 441.04.104 Socket
105 441.04.105 Union nut
108 441.04.108 Socket
110 441.04.110 Socket
2012-07-24 - de


Note 1)
if provided
2)
Individual parts, see sheet 441.05
2012-07-24 - de

L32/40;L32/40CR
2012-07-24 - de

L32/40;L32/40CR
L32/40;L32/40CR

001 441.05.001 Support
005 441.05.005 Plate
007 441.05.007 Hexagon nut
008 441.05.008 Washer
010 441.05.010 Distributor casing
025 441.05.025 Cable tray
026 441.05.026 Clamping plate
030 441.05.030 Retainer
031 441.05.031 Washer
035 987.01.231 Adhesive
2012-07-24 - de

2012-07-23 - de
Condensed water discharge 6630 442.07

L32/40
Condensed water discharge 6630 442.07
L32/40

001 442.07.001 Drain pipe
002 442.07.002 Ball cock
004 987.01.210 Loctite 577
020 442.07.020 Seal
025 442.07.025 Steam trap
026 442.07.026 Hexagon nut
027 442.07.027 Retainer
033 442.07.033 Hexagon nut
037 442.07.037 Angle
2012-07-23 - de

2012-07-23 - de
Cylinder lubrication 6630 443.08

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40

001 443.08.001 Pipe bundle with items 6 to 13
009 443.08.009 Pipe clamp
016 443.08.016 Retainer
018 443.08.018 Plate
020 443.08.020 Washer
021 1)
443.08.021 Block distributor
2012-07-23 - de
037 443.08.037 Retainer

039 443.08.039 Supporting bar for 6 to 8 cylinder engine


041 443.08.041 Pipe clamp
045 443.08.045 Pipe bundle with items 53 to 58 for 6 cylinder engine
057 443.08.057 Pipe clamp
071 443.08.071 Feed pipe with items 80 to 82 for 6 cylinder engine
2012-07-23 - de
Note 1)

L32/40
2012-07-23 - de
Valve seat lubrication 6630 443.09

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40

001 443.09.001 Feed pipe with items 11, 12, 15 to 19 for 10 cylinder engine
012 443.02.012 Non-return valve
015 443.02.015 Retainer
017 443.02.017 Hexagon nut
018 443.02.018 Pipe clamp
019 443.02.019 Pipe clamp
022 443.09.022 Plate
025 1)
443.09.025 Block distributor
028 443.09.028 Pipe bundle with items 43,44,45,50,55 for 6 cylinder engine
2012-07-23 - de

045 443.09.045 Bow for 6-cylinder engine


050 443.09.050 Pipe clip for 6 cylinder engine
057 443.09.057 Retainer for 7+9-cylinder engine
065 443.02.061 Pipe bundle with items 70,81,82, 85 to 87 for 6 cylinder engine
069 443.09.069 Pipe bundle with items 70, 81, 82, 85 to 89 for 10 cylinder engine
2012-07-23 - de

081 443.02.076 Pipe clamp

L32/40
L32/40
082 443.02.077 Pipe clamp for two pipes
088 443.02.083 Hexagon bolt for 7-10 cylinder engine
089 443.02.084 Hexagon bolt for 9 + 10 cylinder engine
099 443.02.094 Pipe clip
101 443.02.096 Pipe clamp
103 443.02.098 Swivel screw connection
105 443.02.100 Nozzle
106 443.02.101 Pipe clamp
117 443.05.117 Drain pipe with items 121, 123, 124, 130 + 131 for 6-cylinder engine
118 443.05.118 Drain pipe with items 122, 124, 130 for 7-cylinder engine
119 443.05.119 Drain pipe with items 121, 124, 130 for 8-cylinder engine
120 443.05.120 Drain pipe with items 124, 130 for 9-cylinder engine
121 443.05.121 Connecting bridge for 6+8 cylinder engine
122 443.05.122 Connecting bridge for 7 cylinder engine
2012-07-23 - de
123 443.05.123 Screwed connection for 6 cylinder engine

124 443.05.124 Screwed connection for 6 to 9 cylinder engine


130 443.05.130 Screwed connection for 6 to 9 cylinder engine
131 443.09.131 Socket
135 2) 443.09.135 Feed pipe with items 138 to 147 for 6 to 9 cylinder engine
138 2) 443.09.138 Screwed connection
139 2)
140 2)
141 2)
142 2) 443.09.142 Hexagon bolt
143 2) 443.09.143 Swivel screw connection
144 2) 443.09.144 Sealing ring
145 2)
443.09.145 Nozzle
146 2)
147 2)
154 443.09.154 Socket
160 443.09.160 Pipe clip for 6 -9 cylinder engine
Note 1)
see sheet 302.xx
2)
for cylinder 1
2012-07-23 - de

L32/40
2012-07-23 - de
Cooling water pipes for fuel injection valve 6630 447.41

L32/40
L32/40

001 447.08.002 Distributing pipe for 6 cylinder engine
016 447.08.017 Manifold with item A08 for 6 cylinder engine
A08 447.16.A08 Screwed connection
031 447.41.031 Screw plug
035 447.08.035 Supply pipe
039 447.41.039 Retainer, two-part
043 447.08.043 Drain pipe
065 447.41.065 Spanner socket
066 447.41.066 Ball cock
067 447.41.067 Soldering cone
068 447.41.068 Union nut
070 447.41.070 Ball cock
072 447.41.072 Cutting ring
2012-07-23 - de
085 447.08.085 Supply pipe with items 87+88



090 447.08.090 Drain pipe with item 92
073 447.41.073 Union nut
2012-07-23 - de

L32/40
2012-07-23 - de
Venting pipe for cylinder head and charge air cooler 6630 447.62
L32/40
Venting pipe for cylinder head and charge air cooler 6630 447.62
L32/40

001 447.62.001 Manifold with items A07 to A11 for 6 cylinder engine
A07 447.62.A07 Closure plug
007 447.62.007 Pipe clamp
015 447.62.015 Venting pipe with items B02 to B04
B03 447.62.B03 Closure plug
B04 447.62.B04 Angular screw connection
016 447.62.016 Pipe clip
071 447.62.071 Venting pipe
2012-07-23 - de

2012-07-23 - de
Cooling water supply 6630 447.64

L32/40
Cooling water supply 6630 447.64
L32/40

001 447.64.001 Supply pipe
002 447.64.002 Non-return flap
003 447.64.003 Seal
005 447.64.005 Hexagon nut
007 447.64.007 Seal
009 447.64.009 Hexagon nut
015 447.64.015 Orifice
016 447.64.016 Seal
018 447.64.018 Hexagon nut
020 447.64.020 Screw plug
022 447.64.022 Screw plug
025 447.64.025 Retainer
026 447.64.026 Retainer
028 447.64.028 Hexagon nut
2012-07-23 - de

2012-07-23 - de
Cooling water pipe 6630 447.68

L32/40
L32/40

015 447.57.015 Distributing pipe
024 447.57.024 Seal
026 447.57.026 Hexagon nut
028 447.57.028 O-ring seal
030 447.57.030 Manifold for 6 cylinder engine
045 447.57.045 Manifold
054 447.57.054 Screw plug
055 447.57.055 Screw plug
057 447.57.057 Retainer
2012-07-23 - de
059 447.57.059 Plate

060 447.57.060 Thermometer


062 447.57.062 O-ring seal
064 447.57.064 Spring washer
065 447.57.065 Drain pipe with items 67+68
068 447.57.068 Ball cock
074 447.57.074 Retainer
075 447.57.075 Retainer
078 447.68.078 Washer
079 447.57.079 Hexagon nut
082 447.57.082 Hexagon nut
100 447.68.100 Plate
2012-07-23 - de

L32/40
2012-07-20 - de
Warning sign 6600 489.01

GeneralGeneral
Warning sign 6600 489.01
GeneralGeneral

S 1)
489.01.S Warning sign
Note 1)
for terminal box
2012-07-20 - de

2012-07-23 - de
Cabling 6630 489.18

32/40
Cabling 6630 489.18
32/40

001 489.18.001 Retainer
002 489.18.002 Washer
005 489.18.005 Washer
007 489.18.A Protecting tube with items A02 + A03
A03 489.18.A03 Edge protection
008 489.18.008 Plate
011 489.18.011 Screw plug
012 489.18.012 Screw plug
2012-07-23 - de

2012-07-24 - de
Cable conduits with attachment 6630 489.20

L32/40;L32/40CR
L32/40;L32/40CR

001 489.20.001 Protecting tube with item A02
003 489.20.003 Washer
2012-07-24 - de

2012-07-24 - de

L32/40
L32/40
2012-07-24 - de

2012-07-24 - de

L32/40
L32/40
2012-07-24 - de

2012-07-24 - de

L32/40
L32/40

001 489.24.001 Protecting tube with items A01, A02, B, C + D for 6 cylinder engine
005 489.24.005 Protecting tube with items A01, A02, A08, B, C + D for 10 cylinder engine
A01 489.24.A01 Protecting tube
006 489.24.006 Protecting tube with item E
007 489.24.007 Protecting tube for 6 cylinder engine
011 489.24.011 Protecting tube for 10-cylinder engine
012 489.24.012 Protecting tube with items F01 + F02
F01 489.24.F01 Protecting tube with item C+D
F02 489.24.F02 Protecting tube with item C+D
013 489.24.013 Protecting tube with item E + G
014 489.24.014 Protecting tube with items H, J + K
2012-07-24 - de
015 489.24.015 Protecting tube with item D + E

016 489.24.016 Protecting tube with items G + L
017 489.24.017 Protecting tube with item J + M


018 489.24.018 Protecting tube with item D, L + G
019 1)
489.24.019 Protecting tube with items H +J
020 1) 489.24.020 Protecting tube with items L + J
021 1) 489.24.021 Protecting tube with item H
022 489.24.022 Protecting tube with item C
025 2)
489.24.025 Protecting tube with item L
026 2) 489.24.026 Protecting tube with items H +J
027 2) 489.24.027 Protecting tube with item H
035 489.24.035 Spacer
036 489.24.036 Spacer
037 489.24.037 Spacer ring
038 489.24.038 Plate
040 489.24.040 Metal sheet
041 489.24.041 Plate
042 489.24.042 Plate
050 489.24.050 Pipe clip
052 489.24.052 Pipe clip
053 489.24.053 Pipe clip
054 489.24.054 Pipe clip
055 489.24.055 Retainer
2012-07-24 - de


L32/40
L32/40
067 489.24.067 Cable tape
091 489.24.091 Washer
092 489.24.092 Lock washer
093 489.24.093 Washer
094 489.24.094 Washer
095 489.24.095 Washer
096 489.24.096 Washer
097 489.24.097 Lock washer
098 489.24.098 Washer
113 2) 489.24.113 Hexagon bolt
115 1)
116 1)
117 2)
118 2) 489.24.118 Hexagon bolt
2012-07-24 - de



130 489.24.130 Hexagon nut
131 489.24.131 Hexagon nut
132 2) 489.24.132 Hexagon nut
133 489.24.133 Hexagon nut
140 489.24.140 Stud
141 489.24.141 Stud
142 489.24.142 Stud
155 2)
170 987.01.203 Loctite 243
180 489.24.180 Pipe clamp
B 489.24.B Socket
C 489.24.C End socket
D 489.24.D Protective bush
E 489.24.E End socket
G 489.24.G Edge protection
H 489.24.H End socket
J 489.24.J Protective bush
K 489.24.K End socket
L 489.24.L End socket
M 489.24.M End socket
Note 1)
for 6+7-cyl. engines
2012-07-24 - de
2)
for 8, 9+10-cyl. engines

L32/40
2012-07-24 - de
Mounting of terminal box 6630 489.25

L32/40
Mounting of terminal box 6630 489.25
L32/40

2012-07-24 - de

MAN Diesel & Turbo
1 Introduction
Spare Parts (Tools)

2013-05-13 - de
6630 4-03 EN 1 (1)

2012-07-23 - de
General tools 6630 980.08

32/40;32/40PGI
32/40;32/40PGI
2012-07-23 - de

2012-07-23 - de

32/40;32/40PGI
32/40;32/40PGI

001 008.011 Torque wrench 40-200 Nm
002 008.023 Ratchet 12.5
003 1) 008.027 Socket ring spanner, size 17
004 008.024 Socket ring spanner, size 24
005 008.180 Tool holder
007 008.181 Torque wrench
008 001.922 Adapter 12.5x10
009 008.200 Ratchet
011 008.017 Torque wrench 160-800 Nm
013 008.030 Power amplifier
014 001.785 Socket wrench insert 46x25
016 000.142 Lifting eye bolt M12
021 001.923 Adapter 20x12.5
022 001.927 Adapter 12,5x20
023 001.924 Adapter 25x20
025 002.454 Shackle A1.6
027 001.856 Screw driver insert 10x12.5
2012-07-23 - de

033 001.675 Claw spanner 19x200

Note 1)
for dual-fuel engine only
2012-07-23 - de

32/40;32/40PGI
2012-07-23 - de
Hydraulic tools 6630 980.05

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40
2012-07-23 - de


001 009.342 High-pressure pump
A 1)
009.215 Hydraulic tensioning tool ( if provided )
006 009.306 High-pressure hose pipe
008 009.120 Set of wear parts
010 009.026 Forcing-off device
023 009.096 Hydraulic tensioning tool with items B02 to B31
B02 009.096-2 Piston
B13 009.096-13 Casing
B20 009.096-20 Hydraulic nipple
B21 009.096-21 Threaded piece
B22 009.096-22 Sealing ring
B26 009.671 O-ring seal
B27 009.672 Backing ring
B30 009.673 O-ring seal
B31 009.674 Backing ring
024 009.097 Hydraulic tensioning tool with items C01 to C31
C01 009.097-1 Piston
C12 009.097-12 Casing
C20 009.097-20 Hydraulic nipple
C21 009.097-21 Threaded piece
C22 009.097-22 Sealing ring
C26 009.671 O-ring seal
2012-07-23 - de
C27 009.672 Backing ring

C30 009.673 O-ring seal
C31 009.674 Backing ring

L32/40
L32/40
034 009.092 Resetting device
035 009.444 Dial gauge
036 2) 009.121 Measuring device with items D02 to D09
D02 009.121-2 Magnetic post
D03 009.121-3 Guide piece
D05 009.121-5 Clamping piece
D06 009.121-6 Knurled screw
D07 009.121-7 Washer
D08 009.444 Dial gauge
D09 009.121-9 Cylindrical screw
037 009.028 Angle piece with items E01 to E12
E01 009.028-1 Angle piece
E06 009.028-6 Hose
E07 009.028-7 Hydraulic nipple
E08 009.028-8 Threaded piece
E11 009.028-11 Sealing ring
E12 009.028-12 Plug-in coupling half
040 030.243 Thrust pad
044 055.157 Tension screw with item 46
046 055.157-46 Bush
050 021.228 Threaded piece with item 52
2012-07-23 - de
052 021.228-52 Bush

053 021.256 Setting gauge


058 021.251 Tension screw with items 59 + 60
059 021.251-59 Threaded piece
060 021.251-60 Threaded ring
062 021.250 Intermediate ring
064 000.263 Tommy bar
065 000.261 Tommy bar
068 2)
009.346 Hydraulic tensioning tool with items F01 to F24
F01 009.346-1 Hydraulic nipple
F02 009.346-2 Sealing ring
F03 009.346-3 Threaded piece
F04 009.346-4 Sealing ring
F10 009.346-10 Disk spring
F13 009.346-13 Sealing plug
F16 009.346-16 Nut
F17 009.346-17 Piston
F18 009.346-18 Piston
F19 009.346-19 Backing ring
F20 009.346-20 O-ring seal
F21 009.346-21 Casing
F22 009.346-22 O-ring seal
F23 009.346-23 Backing ring
F24 009.346-24 Casing
081 2)
030.205 Nut
2012-07-23 - de
083 2) 030.258 Thrust pad

084 2) 000.299 Hexagon screw driver

L32/40
L32/40
087 2)
009.663 Mounting device with items N01 to N04
N01 009.663-1 Plate
N02 009.663-2 Hexagon bolt
N03 434.053 Hexagon nut
N04 009.663-4 Cylindrical screw
088 2)
009.621 Extractor
G 1)
009.710 Hydraulic tensioning tool ( if provided )
H 2) 009.446 Measuring device
J 2) 009.664 Hydraulic tensioning tool with items L, J01 to J41
J01 009.664-1 Piston
J02 009.664-2 Piston
J03 009.664-3 Casing
J04 009.664-4 Casing
J08 009.664-8 Cover
J10 009.664-10 Angle piece
J11 009.664-11 Threaded piece
J12 009.664-12 Hydraulic nipple
J14 009.664-14 Seal
J18 009.664-18 Retaining ring
J19 009.664-19 Set screw
J22 009.627 Valve with items K01 to K04
K01 009.627-1 Threaded piece
K02 009.627-2 Bolt
2012-07-23 - de
K03 009.627-3 Ball

K04 009.627-4 Compression spring


J23 009.664-23 Parallel pin
J25 009.664-25 Compression spring
J28 009.664-28 Seal
J29 009.664-29 Seal
J30 009.664-30 Seal
J31 009.664-31 Seal
J35 009.664-35 Parallel pin
L 030.539 Nut
J40 987.01.211 Loctite 586
J41 009.664-41 Fitting paste
M 2) 030.538 Thrust pad
Note 1)
not represented graphically
2)
if provided
2012-07-23 - de

L32/40
2012-07-23 - de
Tools for subassembly group 020 (standard tools) 6630 981.10

32/40
32/40

-> 020.050 Blocking tool
001 020.050-1 Threaded rod
005 020.050-5 Sealing plug
006 020.050-6 O-ring seal
008 020.050-8 Castellated nut
009 020.050-9 Split pin
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40
2012-07-23 - de


-> 000.454 Thickness gauges 0.05-0.4
-> 001.771 Socket wrench insert 36x20
-> 001.913 Extension piece 20x200
-> 021.032 Guide tube
-> 021.264 Erection bolt
-> 021.232 Turning stone
001 021.232-1 Turning stone
005 021.232-5 O-ring seal
007 021.232-7 Eye bolt
-> 021.233 Turning stone
-> 021.234 Centring template
-> 021.235 Lifting/lowering device
001 009.085 Scissor-type jack
010 021.237 Guide tube
013 021.235-13 Stud
016 021.238 Support
017 021.235-17 Brace
020 021.235-20 Thrust pad
023 021.235-23 Hexagon nut
024 021.235-24 Spring pin
026 021.235-26 Tommy bar
027 021.235-27 Hexagon bolt
2012-07-23 - de
085 021.236 Cross tie

090 021.235-90 Flat steel
093 021.235-93 Bolt

L32/40
L32/40
094 021.235-94 Chain
095 021.235-95 Cylindrical screw
096 021.235-96 Washer
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40

-> 030.245 Turning stirrup
001 030.245-1 Support
-> 030.246 Guide tube
-> 030.249 Fitting/unfitting tool
001 030.250 Support
005 002.552 Ratchet hoist
007 030.249-7 Wire rope clamp
009 030.255 Wire rope
011 030.251 Rope guide
018 030.249-18 Hexagon nut
021 030.252 Rope guide
027 002.452 Shackle A0.6
029 030.249-29 Support
034 030.254 Support
001 030.275-1 Butt strap
002 030.275-2 Lifting eye bolt
004 002.452 Shackle A0.6
2012-07-23 - de
010 030.275-10 Slide piece

020 030.275-20 Bracket


022 030.275-22 Board
025 030.275-25 Countersunk bolt
030 030.275-30 Support
032 030.275-32 Board
036 030.275-36 Countersunk bolt
040 030.275-40 Guide rod
045 030.275-45 Plate
2012-07-23 - de

L32/40
2012-07-23 - de

32/40
32/40

-> 1)
030.253 Supporting device
001 030.253-1 Support
-> 1) 030.330 Supporting device
001 030.330-1 Support
-> 1)
030.516 Supporting device
001 030.516-1 Support
Note 1)
depending on version, No. 030.xxxx marked on the tool must be observed
2012-07-23 - de

2013-04-23 - de

32/40
32/40
2013-04-23 - de


001 1)
001.768 Socket wrench insert 24x12,5L
005 1)
034.181 Suspension device with items A01 to A09
A01 034.181-1 Support
A02 034.181-2 Hexagon nut
A03 034.181-3 Hexagon bolt
A04 000.173 Lifting eye bolt
A05 002.452 Shackle
A06 002.480 Oval suspension elements
A09 002.453 Pilot rod
006 1)
034.142 Suspension device with items B01 to B10
B01 034.142.1 Support
B06 034.142.6 Hexagon bolt
B07 034.142.7 Hexagon nut
B09 002.453 Shackle
B10 034.006 Pilot rod
007 034.110 Piston ring expander
008 002.165 Pliers for retaining ring
010 034.100 Tapered sleeve for inserting the piston rings with items C01 to C09
C01 034.100-1 Ring
C03 034.100-3 Cone
C06 034.100-6 Cylindrical screw
C08 034.100-8 Hook
2013-04-23 - de
C09 034.100-9 Hexagon bolt

016 034.096 Tap
017 034.097 Tap wrench

32/40
32/40
020 1)
001.797 Socket wrench insert
021 1) 001.914 Extension
Note 1)
depending on version, No. marked on the tool must be observed
2013-04-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de


006 034.142 Suspension device with items A01 to A10
A01 034.142-1 Support
A09 002.453 Shackle
007 034.110 Piston ring expander
008 002.165 Pliers for retaining ring
010 034.100 Tapered sleeve for inserting the piston rings
016 034.096 Tap
017 034.097 Tap wrench
020 001.797 Socket wrench insert 32x20
021 001.914 Extension
2012-07-23 - de

32/40
2012-07-23 - de

32/40
32/40
2012-07-23 - de


001 050.099 Fitting/unfitting tool with items A01 to A18
A01 050.099-1 Support
A13 002.454 Shackle
A15 050.099-15 Thrust screw
A17 050.099-17 Thrust pad
A18 050.099-18 Spring pin
003 050.133 Spacer pipe
007 050.129 Fitting/unfitting tool with items B01 to B39+B50
B01 050.129-1 Cross tie
B05 050.129-5 Support
B16 050.129-16 Stop piece
B17 050.129-17 Hexagon bolt
B18 050.129-18 Washer
B21 050.129-21 Spindle
B27 050.129-27 Spindle
B31 050.129-31 Hexagon nut
B33 050.129-33 Spherical disk
B34 050.129-34 Conical socket
B38 002.453 Shackle
B39 050.129-39 Ring nut
2012-07-23 - de
B50 050.129-50 Support

009 050.165 Fitting/unfitting tool with items C01 to C09
C01 050.165-1 Support

32/40
32/40
C07 034.006 Pilot rod
C09 002.452 Shackle
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de


001 055.205 Suspension device with items A01 to A09
A01 055.205-1 Support
A08 002.454 Shackle
A09 002.481 Suspension link
003 055.197 Grinding tool with items B01 to B23
B01 055.197-1 Spindle
B03 055.197-3 Guide bush
B05 055.197-5 Guide bush
B07 055.197-7 Grinding wheel
B09 055.197-9 Grinding wheel
B13 055.197-13 Small grinding plates (set)
B17 055.197-17 Packing crate
B19 055.197-19 Pliers for retaining rings
B23 055.197-23 Tap wrench
005 055.149 Cleaning tool with items C01 to C09
C01 055.149-1 Support
C06 055.149-6 Hexagon nut
C09 055.149-9 Felt disk
2012-07-23 - de
007 1)
234.001 Right-hand assembly plate
008 1)
234.002 Left-hand assembly plate

32/40
32/40
Note 1)
for dual-fuel engine only
2012-07-23 - de

2012-07-23 - de
Tools for subassembly group 027/101 (standard tools) 6630 981.32

32/40
32/40

-> 027.018 Removing tool
-> 027.019 Clamp
2012-07-23 - de

2012-07-23 - de

L32/40
L32/40

001 000.262 Tommy bar, 8 mm
2012-07-23 - de

2012-07-24 - de

32/40;32/44CR
32/40;32/44CR
2012-07-24 - de

2012-07-24 - de

32/40;32/44CR
32/40;32/44CR

001 113.224 Touching up device with items A01 to A03
A01 113.224-1 Handle
A02 113.224-2 Magnet
A03 113.224-3 Loctite 586
003 113.211 Valve spring tensioner with items B01 to B16
B01 113.211-1 Thrust pad
B07 113.211-7 Bridge
B16 113.211-16 Hexagon bolt
005 000.455 Feeler gauge (set)
006 113.139 Setting gauge
008 113.226 Setting tool with items C01 + C02
C01 113.226-1 Socket wrench
C02 113.226-2 Socket wrench
010 113.227 Locating device with items D01 + D02
D01 113.227-1 Locating screw
D02 000.143 Lifting eye bolt
E 114.064 Extractor with items E01 to E14
E01 114.064-1 Guide piece
E02 114.064-2 Claw
E03 114.064-3 Sleeve
E04 114.064-4 Threaded piece
2012-07-24 - de
E05 114.064-5 Spindle

E06 114.064-6 Support
E07 114.064-7 Cylinder


E08 114.064-8 Hexagon nut
E09 114.064-9 Nipple
E10 114.064-10 Sealing ring
E11 114.064-11 Screwed socket
E12 114.064-12 Sealing tape
E13 114.064-13 Anti-corrosion oil
E14 114.064-14 O-ring seal
018 113.219 Fitting/unfitting tool with items F01 to F05
F01 113.220 Thrust pad
F02 113.221 Guide piece
F03 113.222 Clamping piece
F04 113.219-4 Hexagon nut
F05 113.223 Clamping piece
G 113.218 Extractor with items G01 to G02
G01 002.512 Extractor
G02 002.524 Counterbrace
2012-07-24 - de

32/40;32/44CR
2012-07-23 - de

32/40
32/40

001 161.018-1 Thrust pad
005 161.018-5 Spindle
007 161.018-7 Stud
010 161.018-10 Ring nut M12
012 161.018-12 Ring nut M20
014 161.018-14 Hexagon nut
-> 001.767 Socket wrench insert 19x12.5L
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de


001 1)
200.097 Measuring device with items A01 to A18
A01 1)
200.097-1 Support
A03 1)
200.097-3 Distance sleeve
A05 1) 200.097-5 Ledge
A06 1) 200.097-6 Bolt
A07 1)
200.097-7 Retaining ring
A09 1)
200.097-9 Bolt
A10 1)
200.097-10 Prism
A12 1) 200.097-12 Compression spring
A13 1) 200.097-13 Spring pin
A15 1) 200.097-15 Dial gauge
A16 1)
200.097-16 Cylindrical screw
A18 1)
200.097-18 Case
002 2)
200.098 Measuring device with items B01 to B18
B01 2) 200.098-1 Support
B03 2) 200.098-3 Distance sleeve
B05 2) 200.098-5 Ledge
B06 2)
200.098-6 Bolt
B07 2)
200.098-7 Retaining ring
B09 2)
200.098-9 Bolt
B10 2) 200.098-10 Prism
B12 2) 200.098-12 Compression spring
2012-07-23 - de
B13 2)
200.098-13 Spring pin
B15 2)
200.098-15 Dial gauge

32/40
32/40
B16 2)
200.098-16 Cylindrical screw
B18 2) 200.098-18 Case
Note 1)
for in-line engine only
2)
only for V-type engine
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de


A01 200.074-1 Bridge
A06 200.074-6 Thrust pad
A10 200.074-10 Spindle
A17 200.074-17 Deep groove thrust ball bearing
A19 200.074-19 Lock washer
005 200.078 Clamp with item B03
B03 200.078-3 Cylindrical screw
010 200.079 Fitting/unfitting tool with items C01 to C09
C01 200.079-1 Lever
C06 200.079-6 Support
C07 200.079-7 Bolt
C08 200.079-8 Spring plug
C09 002.452 Shackle A0.6
060 200.073 Ring extension, A/F 24
025 200.095 Hexagon screw driver 6L
026 000.445 Angular screw driver
027 200.096 Hexagon screw driver 6K
030 200.109 Removing tool with items D01 to D04
D01 200.109-1 Pressure plate
D02 200.109-2 Support ring
2012-07-23 - de
D03 200.109-3 Hexagon bolt

D04 200.109-4 Hexagon bolt
035 001.404 Eye bolt

32/40
32/40
040 200.125 Tightening device with items E01 to E04
E01 000.224 Double-ended ring spanner
E02 001.868 Insert 19x20
E03 001.913 Extension
E04 008.017 Torque wrench 160-800 Nm
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de

2012-07-23 - de

32/40
32/40
2012-07-23 - de

2012-07-23 - de

32/40
32/40

A01 221.182-1 Extracting sleeve
A02 221.182-2 Threaded spindle
A03 221.182-3 Spindle nut
A04 000.142 Lifting eye bolt
A05 221.181 Extractor
005 1)
221.197 Nozzle test bed with items B01 to B06, B10 to B16, B21, B26, B31
B01 221.197-1 Pressure gauge
B02 221.197-2 Ball cock
B03 221.197-3 Pressure regulator
B04 221.197-4 Coupling
B05 221.197-5 Pressure relief valve
B06 221.197-6 High-pressure hose
B10 221.197-10 Hydraulic pump
B11 221.197-11 Pressure limiting valve
B12 221.197-12 Oil tank
B13 221.197-13 Collecting oil pan
B14 221.197-14 Protecting tube
B15 221.197-15 Protecting cover
B16 221.197-16 Retainer
B21 221.197-21 Insert for injection nozzle
B26 221.197-26 Connecting piece
2012-07-23 - de
B31 221.143 Spanner 55

006 1)
221.205 Nozzle test bed with items C01 to C06, C12 to C16, C21 to C31, C33
C01 221.205-1 Pressure gauge


C05 221.205-5 Pressure relief valve
C06 221.205-6 High-pressure hose
C12 221.205-12 Oil tank, complete
C13 221.205-13 Collecting oil pan
C14 221.205-14 Protecting tube
C15 221.205-15 Protecting cover
C16 221.205-16 Support
C21 221.205-21 Insert for injection nozzle
C26 221.205-26 Connecting piece
C31 221.143 Spanner
C33 221.205-33 Pump
007 1) 221.208 Nozzle test bed with items D01 to D30, D34
D01 221.208-1 Support
D13 221.208-13 Collecting oil pan
D14 221.208-14 Tank
D15 221.208-15 Plate
D26 221.208-26 Pump
D28 221.208-28 High-pressure hose
D30 221.208-30 Connecting piece
D34 221.208-34 Pressure gauge
008 221.210 Tightening device with items E01 to E06, E09
E01 221.210-1 Flange
E04 221.210-4 Yoke
2012-07-23 - de
E05 221.210-5 Yoke

E06 221.210-6 Insert for injection nozzle

32/40
32/40
E09 221.143 Spanner
010 002.706 Packing box
015 002.701 Chuck
018 002.718 Cleaning wire
022 001.412 Eye bolt
Note 1)
depending on version, No. 221.xxxx marked on the tool must be observed
2012-07-23 - de

2012-07-23 - de

32/40;48/60
32/40;48/60

-> 419.011 Socket wrench
2012-07-23 - de

2012-07-23 - de

32/40
32/40

-> 001.766 Socket wrench insert 30x12.5L
-> 009.088 Plate-type spanner, 32 mm
-> 434.041 Spanner
2012-07-23 - de

2012-07-23 - de
Tools for subassembly group 280 (tools requested by the cus-

6630 982.49
tomer)
L32/40
6630 982.49
tomer)
L32/40
002 280.016 Cover
005 280.029 Cover
006 280.030 Blind flange
2012-07-23 - de

2012-07-20 - de

6600 982.63
tomer)
GeneralGeneral
6600 982.63
tomer)
GeneralGeneral
2012-07-20 - de


001 1)
419.019 Ignition pressure measuring device, Baewert make, type 250E
003 2)
419.015 Ignition pressure measuring device, Baewert make, type HLV 2000
A 1)
419.027 Ignition pressure measuring device, Baewert make, type 300E
Note 1)
for design without Cocos-EDS
2)
for design with Cocos-EDS
2012-07-20 - de

6600 982.63
tomer)
GeneralGeneral
MAN Diesel & Turbo
1 Introduction
Spare Part Kits (SPK)

2013-05-13 - de
6630 5-03 EN 1 (1)

1 (2) 6684 SPK0002.01 EN MAN Diesel & Turbo
2012-08-21 - de
Spare Parts Kit - Seal Kit Cylinder Head 6684 SPK0002.01

32/40
Spare Parts Kit - Seal Kit Cylinder Head 6684 SPK0002.01
32/40

--> SPK0002 Seal Kit Cylinder Head (SPK)
2012-08-21 - de
2 (2) 6684 SPK0002.01 EN MAN Diesel & Turbo

Technical Documentation Engine Spare Parts Catalogue: MAN Diesel & Turbo

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Technical Documentation Engine Spare Parts Catalogue: MAN Diesel & Turbo

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MAN Diesel & Turbo

Engine ................................................ L32/40

Translation of the original instructions

MAN Diesel & Turbo SE

Fax +49 (0) 821 322-49 4180

Copyright © 2013 MAN Diesel & Turbo

2 (2) 6630 -03 EN

3 Spare Parts (Engine)

101.79 Valve camshaft

6630 -03 EN 1 (4)

111.04 Rocker arm with support

112.13 Inlet and exhaust cam follower with push-rod

416.06 Mounting of Control Unit SaCoS One

2 (4) 6630 -03 EN

432.41 Parts for the main starting valve

4 Spare Parts (Tools)

981.38 Tools for subassembly group 113/114 (standard tools)

6630 -03 EN 3 (4)

981.64 Tools for subassembly group 419 (standard tools)

981.65 Tools for subassembly group 434 (standard tools)

5 Spare Part Kits (SPK)

4 (4) 6630 -03 EN

6630 1-03 EN 1 (1)

Organization structure of this Spare Parts Catalogue is explained in section

With best regards

MAN Diesel & Turbo SE

6684 1.1-01 EN 1 (1)

Spare Parts Catalogue as Technical Documentation Components

Spare parts for engines and turbochargers

Spare parts for tools/Ordering of tools (engine)

Spare parts for tools/Ordering the tools (turbocharger)

Volume 010.200 Turbocharger. It is also possible to identify/order individual

6684 1.2-01 EN 1 (2)

Spare parts for measuring, control and regulation systems

Spare parts for engine and system accessories

2 (2) 6684 1.2-01 EN

Structure and use of the Spare Parts Catalogues

Transferability of Spare Parts Catalogues

Structure and special features

which are arranged according to the sub-assembly numbers.

6684 1.3-01 EN 1 (2)

▪ standard tool for working on specific sub-assemblies (981),

▪ additional tools supplied upon the customer's request (982).

Bushes/sleeves/pins belong to the part in which they are pressed in.

Therefore, the water-carrying insert comprising the fuel injection valve

2 (2) 6684 1.3-01 EN

Parts replacement service

6684 1.4-01 EN 1 (1)

Spare parts ordering

Address Please address your order to

Company headquarters MAN Diesel & Turbo SE

Tel: +49 821 322-0

Technical Service 24-hour hotline

Spare parts 24-hour hotline

6684 1.5-01 EN 1 (1)

Identification of delivered spare parts

Figure 1: Identification card for new parts

6684 1.6-01 EN 1 (2)

Figure 2: Identification card for service parts

2 (2) 6684 1.6-01 EN

Available spare parts kits

6684 1.7-01 EN 1 (2)

2 (2) 6684 1.7-01 EN