JSA # : 1430 TASK NAME : HYDRAULIC LINES - CHANGING PAGE : 1 OF 3

JOB TITLE : HYDRAULIC LINE AREA : MAINTENANCE

MILL : REVISION DATE : 08 / 15 / 94 WRITTEN BY :JOE HAMMERSMITH
INTERVIEWS WITH : ED SMITH APPROVED BY : DAVID JONES
1994 REVIEWED BY : 1995 REVIEWED BY : 1996 REVIEWED BY : 1997 REVIEWED BY :

1998 REVIEWED BY : 1999 REVIEWED BY : 2000 REVIEWED BY : 2001 REVIEWED BY :

TASK STEPS PROTENTIAL SAFETY PROCEDURE SAFETY

HAZARD TO FOLLOW EQUIPMENT

1). Put on all required Contact By : When going anywhere in the mill, Hard hat
safety equipment, Forklifts/Blind Corners always walk to one side of pathways. Safety glasses
then report to job Look before rounding corners. Steel - toed boots
location. Hearing
Protection
Foot - Level Fall : A void wet, oily spots. Pick up or Gloves
Oil, Water, or trash on floor. step over trash or bunk. If your Lock - out tags
shoes/boots get slippery,clean them.

2). Lock- out the Caught in : All workers must place their Lock - out tags
system for the You may become entangled Lock-Out Tag on all system
hydraulic hose in the machinery. breakers.

3). Bleed off system Foot - Level Fall : Walk around spilled fluid if possible. Oil Dri
pressure if needed. The floor is slippery from Use Oil Dri to soak up spills.
hydraulic fuel.

4). Remove the fitting Contact By :
on end of hose. Hydraulic fluid will irritate and
damage the eyes and skin.
Contact with :
Tools may slip and cause
you to hurt your hands.
Loosen the fitting to bleed off any Safety glasses
remaining pressure in thr hose.
Keep the hose away from your face
and others.
Wear safety glasses. Use the right
size tool on the coupling.
Keep tools clean from oil and
grease.

5). Repeat step # 4 on See Step # 4 See Step # 4 See Step # 4

the other hose end.
 JSA # : 1430 TASK NAME : HYDRAULIC LINES - CHANGING PAGE : 2 OF 3
TASK STEPS PROTENTIAL SAFETY PROCEDURE SAFETY
HAZARD TO FOLLOW EQUIPMENT

6). Cut a new hose the Contact By : Keep your hands away from the
same size as the old Your hand may get cut by saw blade while it is turning.
hose. the saw.

Contact By :
Flying sparks and debris Wear safety glasses. Hold the hose Safety glasses
can hurt you. with one hand while cutting it.

7). Press the hose end Caught In : Move hand away from the ram
and the Coupling Your Hand can be crushed if and hose, then start the press.
Press. the press starts.

8). Lower the pressing Caught In : Make sure the press is off prior to Hard hat
collar onto the Your Hand can be crushed if inserting the hose and coupling. Safety glasses
coupling. the press starts. Steel - toed boots
Earplugs
Lock-out tags

9). Repeat Step # 7 See Step # 7. See Step # 7. See Step # 7.

and Step # 8 for the
other hose end.

10). Install the new Caught In : Make sure that the system is Lock-out tags
hose onto the You may become entangled Locked-out and properly
machinery. in the machinery. tagged.

Contact By : Make sure there are no burrs

Any sharp edges of the on the couplings. If so, grind them
coupling will cut your hands. off.

Contact with : Use the right tool size on the

Tools may slip and cause coupling. Keep tools clean from
you to hurt your hands. oil and grease.
 JSA # : 1430 TASK NAME : HYDRAULIC LINES - CHANGING PAGE : 3 OF 3
TASK STEPS PROTENTIAL SAFETY PROCEDURE SAFETY
HAZARD TO FOLLOW EQUIPMENT

11). Remove all lock- Caught In : Make sure all workers and tools
out Tags from the Anyone still working on the are clear of the machinery.
system breakers. hose may become Do not remove another person's
entangled in the machinery Lock-out Tag.

12). Check for any Contact By : Stand away from hose while system Safety glasses
hydraulic oil leaks. Hydraulic fluid will irritate and pressure increases.
damage the eyes and skin. Wear safety glasses.

Foot-Level-Fall :