Professional Documents
Culture Documents
MC - CP Rev. 1
MC - CP Rev. 1
MC - CP Rev. 1
P. Márquez/
11-04-2019 0 SENT FOR APPROVAL C. Vázquez R. Balderaz
M. Guzmán
P. Márquez/
11-30-2019 1 FINAL EMISSION C. Vázquez R. Balderaz
M. Guzmán
DATE REV. N° REASON FOR REVISION PREPARED CHECKED APPD. APPD.
DOCUMENT NUMBER : CMP-LE-001 JOB NUMBER:
REV. 1
CALCULATION REPORT OF Sideline Testing LCC
CATHODIC PROTECTION SYSTEM DATE: 11/30/2019
PAGE: 2 of 12
Disclaimer
While all efforts have been made to exercise due care and caution, Sideline Testing LLC cannot
assume any liability for damage, injury (personnel or plant), leakage, loss of containment,
environmental damage, remediation or the like associated with the subject pipeline. It is
understood by all parties that the measurement techniques used and discussed in this report are
non-invasive, and as such never made actual physical damage with the subject pipeline. As a
result, the data provided may not be indicative of actual pipeline condition and are deductive in
nature. All recommendations are based upon similar experience, standard industry methods
and best engineering practice.
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 3 of 12
CONTENTS
LIST OF FIGURES.........................................................................................................4
1. OBJECTIVE ............................................................................................................5
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 4 of 12
LIST OF FIGURES
Figure 1. Location of anodic beds along the new and existing pipeline. ............... 11
LIST OF TABLES
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 5 of 12
1. OBJECTIVE
To develop a basic detailed engineering based on instructions and standards that
integrates the technical support for the design and installation of the cathodic
protection system for the project 12 "Line Extension Engineering Design.
2. SCOPE OF WORK
Design a cathodic protection system by vertical magnesium galvanic
anodes.
Sheet of calculations.
Elaboration of drawing with specifications for the installation of the cathodic
protection system including Bill of Materials.
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 6 of 12
OBJECTIVES
Determine the total external surface area to protect.
Determine the current requirement for an adequate cathodic protection.
Select the type and size of the galvanic anodes.
Calculate the quantity of galvanic anodes required.
Calculate the anode bed to the earth resistance.
Calculate the current output from the anode.
Determinate the anode life.
Distribute in a uniform way the anodes along the ROW of the pipeline.
DESIGN BASIS
Cathodic protection has been used for the effective control of external corrosion of
submerged or buried metallic structures. For galvanic anode CP systems, the
anode of the electrochemical cell is a casting of an electrochemically active alloy
(normally aluminum, zinc or magnesium based). This anode is also the current
source for the CP system and will be consumed. Accordingly, it is often referred to
as a “sacrificial anode”, as alternative to the term “galvanic anode”. The galvanic
anodes protection consists in electrically joining the metal structure that it is about
protecting with a more electronegative metal than the steel buried in the same
electrolyte. The existence of the electrolyte is completely essential, which
completes the system for the process.
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 7 of 12
SOIL RESISTIVITY
The soil considered for the design of the cathodic protection system was 500 ohm-
cm, considering a very corrosive soil along the ROW of the pipeline, according the
Table 2.
Table 2. Soil resistivity vs. Degree of Corrosivity
Soil Resistivity Degree of corrosivity
0-500 Very Corrosive
500-1000 Corrosive
1,000-2,000 Moderately corrosive
2,000-10,000 Mildly corrosive
Above 10,000 Negligible
CALCULATIONS
- CURRENT OUTPUT FROM THE ANODE
Current Output for One Anode
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 8 of 12
- ANODE LIFE
ANODE LIFE
- CURRENT REQUIREMENT
CURRENT REQUIREMENT
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 9 of 12
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 10 of 12
4. REFERENCE DOCUMENTS
The documents listed below are an integral part of the calculation report.
Control of Pipeline Corrosion, A.W. Peabody Edited by R. L. Binchetti.
Cathodic Protection Survey Procedures, Second Edition, W. Brian
Holtsbaum.
CP-1 Cathodic Protection Tester Course manual, NACE International.
CP-2 Cathodic Protection Technician Course manual, NACE International.
CP-3 Cathodic Protection Technologist Course manual, NACE
International.
It is recommended to install seven anodic beds along the right of way uniformly
distributed, located as follows in progressive mileage, see Figure 1 for more
details:
- Bed 1, mile 0.85, two vertical galvanic anodes. The progressive mileage is
considered from the zero in the interconnection point with the new pipeline to
the end of the existing pipeline.
- Bed 2, mile 0.59, two vertical galvanic anodes. The progressive mileage is from
the zero in the interconnection point with the new pipeline to the end of the
existing pipeline.
- Bed 3, mile 0.33, two vertical galvanic anodes. The progressive mileage is from
the zero in the interconnection point with the new pipeline to the end of the
existing pipeline.
- Bed 4, mile 0.08, two vertical galvanic anodes. The progressive mileage is from
the zero in the interconnection point with the new pipeline to the end of the
existing pipeline.
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 11 of 12
- Bed 5, mile 0.176, two vertical galvanic anodes. The progressive mileage is
from the zero in the interconnection point with the existing pipeline to the end of
the new pipeline.
- Bed 6, mile 0.43, two vertical galvanic anodes. The progressive mileage is from
the zero in the interconnection point with the existing pipeline to the end of the
new pipeline.
- Bed 7, mile 0.68, two vertical galvanic anodes. The progressive mileage is from
the zero in the interconnection point with the existing pipeline to the end of the
new pipeline.
Figure 1. Location of anodic beds along the new and existing pipeline.
The anodes should be H-1 Alloy Cast Magnesium Anodes, 32 lbs. in weight and
will be buried at a depth equal to or greater than the pipeline depth and should be
separated at a minimum distance of 10 feet from the axis of the pipeline, the
spacing between anodes should be 10 feet at least. The connection of the
HMWPE 12 AWG Cathodic protection cable from the anode to the pipeline must
be joined by exothermic welding and shall be properly insulated. A test station
should be placed in each anodic bed for potential reading in order to determine
effectiveness of the cathodic protection system. Figure 2 shows a typical multiple
galvanic anode installation.
REV. 1
Sideline Testing LCC
CALCULATION REPORT OF DATE: 11/30/2019
CATHODIC PROTECTION SYSTEM
PAGE: 12 of 12
REV. 1