TUBE BUNDLE (HTER) REPAIR WORK

Duration
No. Activities Manpower Equipment Remark
(day)

I PREPARATION WORK

Submit suficient document

1 HSE training for staffs, mechanics, dirvers, workers ..etc 1
acording PMUP requrement
Rigger : 1
Crane operator: 1
Electrical Worker: 2
2 Container office arrangement 1 Truck crane: 1 - Suggest request location first
Hepler: 2

Main crane
- Gate pass docmuments
Truck
3 Crane mob, assbly, load test and set at lifting position (Incl. JSA approved) 1 - Liftiting plan, MoS, JSA
Trailer
- Driver licence, quipment cert….
Folk lift

4 Mob labor, equipment and tools to site. Electr cable connection and arrangement for distribution panel 1 Gate pass documents

Plastic canvas
5 Removable Rain Protection Structure installation on top of HTER 0.5
Scaffold
Rigger : 2
Truck crane: 1
6 Transfer Support Ring to site 1 Crane operator: 1 Gate pass documents
Forklift: 1
Forklift operator: 1

7 Installation of scaffolding at platform +11.6m to HTER top flange 1 Scaffolder : 4 Safety harness: 4 200 m3 scaffoding

8 Installation scaffolding at Container, up to top flange 2 Scaffolder : 6 Safety harness: 6 600 m3 scaffoding

II WORK (during TAR)

1 Shut down 0

2 Cool down/Purging for HTER 2 Monitoring temperature

3 HTER release to Contractor 0

Rigger: 2
4 Crane ready for operation 0
Crane operator: 1

5 Remove Steel Structure above HTER, incl. grating, insulation, etc. 1

6 Remove Pipe above HTER: flanged pipe removal_8-NG-1209003-F34-B24NB 1

Foreman: 2
E&I worker: 2
Page 1 of 5 Fitter : 14 Mobile Crane 250 Tons : 1
Hepler: 4 Bolt tightening machine : 1 Crane required ≥160T
Rigger: 2 Safety harness: 16
 Duration
No. Activities Manpower Equipment Remark
(day)
Foreman: 2
E&I worker: 2
7 Remove Pipe above HTER: flanged pipe removal _6 N2-1208325-B24B-N 1 Fitter : 14 Mobile Crane 250 Tons : 1
Hepler: 4 Bolt tightening machine : 1 Crane required ≥160T
Rigger: 2 Safety harness: 16
8 Remove Instrument above HTER removal including cable tray 1
Crane operator: 1
Bolt tighten technican: 2
9 Temporary spray ring removal (if applicable) 0.5

10 HTER top cover unbolting (76 sets M2 1/2") 1.5

Foreman: 1
Mobile Crane 250 Tons: 1
Hepler: 4
11 HTER Top Cover lifting (day time only) 1 Palang 10 Tons: 1 Crane required ≥160T
Rigger: 4
Safety harness: 10
Crane operator: 1

Foreman: 1 Gas mask : 4

12 Inlet Tubes sealing with Plugs and opening M40 caps of access tube stuffing box inner shell 0.5 Hepler: 2 Safety harness: 5
Fitter: 2 Hand tool kit: 2 (M40, hammer)

Foreman: 1
Torque wrench (<250 Nm): 2
13 Loosening M20 to seal stuffing box inner shell 1 Hepler: 2
Handtool, Spanding tool
Fitter: 2

M30 SS bolt: 8
Foreman: 1 SS shim: 8
14 Use M30 bolts to jack up Tube bundle in order to ensure tube buldle totally released 1 Hepler: 4 Caliper: 4 ( 1 at least)
Fitter: 4 Dial gauge: 8
Hand tools kit: 4

15 HTER tube bundle preparation for lifting 0.5

16 Lift TB Support Frame on top of HTER Structure/ Transport Container 0.5

Foreman: 2
Welder: 1
Mobile Crane 500 Tons : 1
Fitter : 6
Welding machine: 1
Hepler: 4
Safety Harness: 12
Rigger: 4
17 Set-up TB Support Frame to shift btw HTER Shell Top Flg & Insul. Box support point 0.5 Palang 20 Tons: 1
Crane operator: 1
Sinal man: 3

18 HTER Tube Bundle lifting onto the Support (50 Tons) 1

19 Insulation Box sealing ring inspection 0.5 TPTI/HATS inspector

20 Cut and remove 16 pieces of liner upper part of insulation box (no.211) 1.5

Page 2 of 5
Foreman: 1 Cutting machine : 6
Fitter : 6 Grinding machine: 4
 Duration
No. Activities Manpower Equipment Remark
(day)

21 Remove existing ceramic fiber of outter chamber 0.5 Foreman: 1 Cutting machine : 6
Fitter : 6 Grinding machine: 4
Hepler: 4 Safety Harness: 10
22 Open 3 holes (25x25mm) for checking the middle chamber 0.5

23 Cut and remove Linner lower part (212) ( 150mm from the top) 1.5

Fitter : 1
24 Backing strip cutting, rolling for the Linner lower part (212) 0.5 Cutting machine : 1
Hepler: 1

25 Tack Weld the Backing strip to the Linner lower part (212) 0.5

Cutting machine : 6
26 Insert and compress new ceramic fiber to the middle chamber 1 Foreman: 1
Grinding machine: 4
Fitter : 6
Welding machine: 2 Backing gas argon
Hepler: 4
Safety Harness: 10
27 Grinding and bevel at craked welding point between linner lower part (of Shell - no.212) and ellipsoidal head 1 Welder: 4
Face mask: 10

28 Weld and PT work the linner lower part (of Shell - no.212) and ellipsoidal head 1.5

29 Re-welding and PT work for the Linner lower part (212) 1 NDT inspector

30 Re-welding and PT work for 3 holes 0.5 NDT inspector

31 Insert and compress the new ceramic fiber to the outter chamber 1 Foreman: 1
Cutting machine : 4
Fitter : 4
Grinding machine: 4
Hepler: 4
Welding machine: 2
Welder: 4
32 Fitting and Welding, PT work for 16 pieces of bottom plate 1.5 Safety Harness: 10
NDT Inspector

33 Preparation of welding B (just grinding) 0.5

34 PT of Welding C to identify the location for welding 0.5

35 Welding Preparation; Welding and PT work for C point 0.5

36 Drilling at the end of craking on the bottom plate 0.5

37 Trial fit and fit up the inner bottom part (W37) 1

38 Welding, check straightness and PT work for inner part 1 Cutting machine : 6
Grinding machine: 4
Foreman: 2
Welding machine: 2
Fitter : 10
Handtool
Hepler: 4
Safety harness: 16
Welder: 4 Backing gas argon
Hydraulic jack 5 tons: 2
Page 3 of 5 Rigger: 2
Hydraulic jack 10 tons: 2
Crane operator: 1
Mobile crane: > 400 tons
NDT inspector
 Duration
No. Activities Manpower Equipment
Cutting machine :6 Remark
(day) Grinding machine: 4
Foreman: 2
Welding machine: 2
Fitter : 10
Handtool
39 Cut and insert the new ceramic fiber on the inner part and compress to the bottom of TB 1 Hepler: 4
Safety harness: 16
Welder: 4 Backing gas argon
Hydraulic jack 5 tons: 2
Rigger: 2
Hydraulic jack 10 tons: 2
Crane operator: 1
Mobile crane: > 400 tons
40 Trial fit, fit up and tack weld Outer bottom part to the Tube Bundle 1 NDT inspector

41 Adjustment, Welding & check straightness and do PT for W38 Joint of Outter part 0.5

42 Insert the new ceramic fiber on the outer part and compress to the bottom of TB 0.5

43 Fixing and Weld fillet weld - W39; Checking and do PT 0.5

44 Rotating the Tube Bundle and Weld the remain location of W39 - Do PT 0.5

45 Lift up and install support on skirt of TB 0.5

46 Final inspection and ready for installation into the Pressure Shell 0.5

47 Lift up TB to the pressure shell 0.5

Foreman: 2 Mobile crane: > 400 tons
Fitter : 10 Palang 20 Tons: 1
48 Trial Fit Tube Bundle to Shell + verific. Required ceramic fiber thck 1 Hepler: 4 Palang 10 Tons: 1
Rigger: 4 Safety harness: 16
Scaffolder : 2 Handtool, knife
Crane operator: 1 Clay ball
49 Ceramic fiber on tube bundle installation & 5 layers packing rope for stuffing box 0.5

50 Tightening M20 to seal stuffing box inner shell

51 Inlet tubes Plugs removal and closing M40 caps of access tube stuffing box inner shell 0.5 Foreman: 2
Mobile crane ≥160 tons
Fitter : 4
Torque wrench (<250 Nm): 2
Hepler: 4
Handtool
Rigger: 2
Safety harness: 12
Scaffolder : 2
52 HTER Top Cover lifting / re-installation 0.5 Crane operator: 1

53 HTER Top Cover re-bolting / re-torquing 2

Page 4 of 5 Foreman: 2
Fitter : 6
Hepler: 4
 Duration
No. Activities Manpower Equipment Remark
(day)

54 Restore Steel Structure above HTER, incl. grating, insulation, etc. 1

Foreman: 2
Fitter : 6
Hepler: 4
55 Pipe above HTER: re-installation and torquing_8-NG-1209003-F34BN-B 1 Insulation worker: 4 Mobile crane ≥160 tons
E&I worker: 1 Bolt tightening machine : 1
Rigger: 2 Safety harness: 12
56 Pipe above HTER: re-installation and torquing_6 N2-1208325-B24BN-B 1 Scaffolder : 2
Crane operator: 1
Bolt tighten technican: 2
57 Instrument above HTER: re-installation instrument including cable tray 1

58 Removal of scaffolding from platform at hot spot level to HTER top flange 1

59 Release for Re-commissioning 3 Foreman: 1

Hepler: 4
60 Housekeeping and handover fabrication yard 0.5

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