SIEMENS SIMOVERT Master Drives Betriebsanteitung Einspeise-Einheit Perating Instructions Bauform E Common Rectifier Size E ‘Ausgabe / Eaton: D [BestolNr / Order-No. 6SE7O87-SAESS-OAAQa Algemoinss Von dieser Betriebsanleitung sind folgende fremdsprachige Ausgaben lieferbar: ‘These Operating instructions are available in the following languages: Sprache Franzésisch Spanisch Italienisch Language French Spanish Italian aerated: | @S€7087-7AER5-0AAO | 6SE7087-SAES5.OAAO | 6SE7087-2AE85.0A0 \Weitergabe sowie Vervieleltiqung dieser Unterage, Verwertung und Mitelung ives Inlts nicht gestatot, soweit nich ausdacktich Zugestanden. Zuwiderhandlungen verpfichten zu Scnadonersatz_ Ale Rechie vorbehalion,insbesondere fr den Fall der Patentertelung ade ‘GM-Entragung, \Wirhaben den inhat der Druckschnit auf Ubereinstimmung mit der bbesehniabenen Hard. und Software aberpraf. Oannoch Kennan ‘Abweichungen nicht ausgesenlossen worden, so daf wir fur dio volstandige Ubereinstimmung keine Garantie ubemehmen. Die Angaben in dieser Druckschnit werden jedoch regelmaGig uberpraft und notwendige Korrekturen sind in den nachfolgenden Autlagen enthaiten, Fr Verbesserungsvorschiage sind wir dankbar SIMOVERT @ ist ein Warenzeichen ven Siemens “The reproduction, transmission of use ofthis document or is contents is not permited without express writen authorty. Offenders wil be liable for damages. All nghs, including nights created by patent grantor registration ofa tly model or design, are reserved ‘We hava checked the contants ofthis dacument for conformity with the hardware and software described. However, this does net absolutely preclude deviations, and we therefore cannot guarantee complete conformity. The information in tha document is subjected to regular Scrutiny. Any necessary corrections willbe made in subsequent editons We also welcome any suggestions you may have in the way of improvement. SIMOVERT @ Registered Trade Mark @ Siemens AG 1994 All rights reserveda6 Contents 0 Definitions 4 Description 14 Applicability. 12 Principle of operation 2 Transport, unpacking, assembly. 24 ‘Transport, unpacking. 2.2 Storage 23 Assembly. 24 Dimension draving 3 Connection. 34 Power connections 3.2 Power supply / control 3.24 Electronic power supply / fault signal 3.2.2 ‘Signalling relay X36 (Warning' signal) 3.2.3 ‘Settings on the module A23. 324 Fan (X19). 33 Control terminal strip of options. 34 Measures for keeping to RFI suppression regulations 35 Single-line diagram with suggested circuit arrangement. 3.6 Power sections 4 Start-up 5 Blank 6 Blank 7 Malfunctions and warnings. 1 Feauit signals 72 Warning signals Siemens AG _6SE7067-5AEES-OAAO Common Rectifier Operating instructions Contents os 11 1 oo 24 24 24 22 23 340 at ENGLISH 03Contents 8 Maintenance at Maintenance recommendations 82 Replacing components 824 Replacing the fan. 822 Replacing modules 823 Replacing thyristor modules 9 Options eo ‘ASO additional power supply PSR for optional modules 92 Options which can be integrated into the electronics box. 23 Power supply o4 ‘Actual-current sensing module 25 Mechanical components 10 Spare parts "1 Blank 12 Blank 13 Environmental compatibility. 14 Technical data 144 Power reduction at increased coolant temperature 142 Power reduction at altitudes > 1000m above MSL 143 Applied standards. 15 Index 0-4 ENGLISH 02.96 Bt 8.2 82 82 83 ot on 92 93 93 o4 10-41 134 14-1 145 14.5 14.6 15-4 Siemens AG 6SETO67-5AEE5-0AAO Common Rectiier Operating instructions0 Definitions © QUALIFIED PERSONNEL \within the meaning of these operating instructions or the warning information on the product itself, are persons who are entrusted with installation, assembly, commissioning and operation of the produet and who avail of qualifications corresponding to their activites, e.9 1. training or instruction or authorisation to activate and deactivate, to earth and to mark circuits and equipment in accordance with the standards of safety engineering, 2. training or instruction in accordance with the standards of safety engineering in the care and use of suitable safety equipment. 3. training in First Aid * DANGER \within the meaning of these operating instructions or the warning information on the product itself, indicates that death and/or substantial property damage will result if proper precautions are not taken. * WARNING \within the meaning of these operating instructions or the warning information on the product itself, indicates that severe personal injury andior substantial property damage will result if proper precautions are not taken * CAUTION \within the meaning of these operating instructions or the warning information on the product itself, indicates that slight personal injury or property damage will result if proper precautions are not taken * NOTE within the meaning of these operating instructions indicates important information about the product or the respective part of the operating instructions to which attention is drawn. NOTE For reasons of clarity, these operating instructions do not contain all details of all types of the product and can also not take into account every conceivable installation, operation or maintenance circumstances. You can consult your local Siemens branch if you should require further information or if particular problem ‘occur that are not dealt with in adequate detail in the operating instructions. Attention is also drawn to the fact that the contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract, which also contains the complete and solely valid warranty stipulations, contains the entire obligations of Siemens. These contractual warranty stipulations are neither extended nor limited by the statements given in instructions and documentation. Siemens AG _6SE7067-5AEES-OAAO ENGLISH 0-5 Common Ractiier Operating structionsDefinitions 10.04 CAUTION Electrostatically Sensitive Devices (ESDs) ‘The equipment contains electrostatically sensitive devices. These components may be destroyed very easily by improper handling. Please observe the following notes if you nevertheless have to work with electronic modules: ‘Electronic modules should only be touched if absolutely necessary to carry out work on them, + If modules nevertheless have to be touched, you must discharge your own body directly beforehand (this is, best done by touching an earthed conductive object such as the PE contact of a socket) ‘¢ Modules must not come into contact with highly insulating materials ~ e.g. plastic films, insulating desktops or synthetic fibre clothing items. ‘¢ Modules must only be placed on conductive surfaces. ‘* When soldering modules, the tip of the soldering iron must be earthed. ‘+ Modules and components must only be stored or dispatched in conductive packaging (e.g, metallised plastic boxes or metal tins). + If packagings are not conductive, modules must be placed in a conductive envelopment prior to packaging In this case, use can be made of conductive foam rubber or domestic aluminium fei, for example. ‘The necessary protective measures for ESDs are elucidated once again in the following figure: a conductive floor da ESD coat b ESD desk € ESD armband ¢ = ESDshoes f= earthing terminal on cabinets 4 b a b 4 al] oe} PN] |] id | Siting position Standing pesion Standing Siting postion 0-6 ENGLISH Siemens AG 6SE7067-GAE8S-0AA0 Common Rectiier Operating instructions10.04 Detnitons WARNING When operating electrical equipment, certain parts of such equipment are inevitably lve. (Owing to the de link capacitors, hazardous voltages are present on the equipment up to 5 min, after deenergisation (sewer terminal and electronic power supply). This is why itis not permitted to open the housing until after waiting for § minutes. Non-observance of waming notices can resuit in death, severe personal injury or considerable property damage. ‘Such personnel must be thoroughly acquainted with all warnings and maintenance activities. Perfect and safe operation of the equipment requires proper transport, expert storage, installation and assembly and cautious operation and maintenance. Siemens Common Rect \G_6SE7087-SAEES-OAAD ENGLISH 0-7 Operating instructionsDefinitions 10.04 0-8 ENGLISH Siemens AG 6SETO67-5AEE5-0AAO Common Rectiier Operating instructions0296 Description 1 Description 11 Applicability The common rectifier in the SIMOVERT Master Drives series is a power electronics device. From the three- phase mains, it generates a de network and is used as a de supply unit for one or several units in the SIMOVERT Master Drives inverter series with a de link AA three-phase mains is connected to the input. One or more inverters and a brake chopper can be connected to the DC output, The total ofthe rated currents of the installed inverters may then exceed the rated current of the ‘common rectifier. It must however be ensured in the course of system planning that at no moment in time is the total of DC load currents greater than the rated DC current of the common rectifier. Feedback to the mains is not possible, Refer to the technical data in Chapter 14 for details of voltage and current ranges. 1.2 Principle of operation ‘The common rectifier consists of a 6-pulse thyristor bridge for controlled rectification of the three-phase mains. ‘The trigger equipment is independent of the rotary field and is frequency-compensated from 46 to 64 Hz, After the electronic power supply and the mains voltage have been applied, the dc link is precharged by shifting of the phase control firing angle within one second (adjustable to two seconds). ‘The maximum DC link capacitance of a group drive must not exceed three times the capacitance of a single inverter whose DC link rated current corresponds to the rated current of the incoming unit. Units for operation with higher DC link capacitance on request, If the DC link voltage drops below a given proportion of the average mains voltage as the result of mains power failure or a drop in the mains voltage, the pulses are blocked immediately and precharging takes place again as soon as the mains returns. This prevents excess currents as the result of charging of the de link capacitors at too fast a rate when the mains voltage returns. ‘Tapping of load current is not possible during precharging. An earth fault of a connected converter is checked before precharging to protect its frewheeling diodes against excess current, ‘The mains voltage, phase failure, excess temperature of the power section, earth faults and the electronic power supply are monitored. Monitoring triggers deactivation and a fault signal in the event of any hazard. The current is not monitored Fault signals are acknowledged by deactivating the mains voltage or the electronic power supply. ‘The power for the electronics is supplied externally via a 24 V DC input, Siemens AG _6SE7067-5AEES-OAAO ENGLISH 1-1 Common Ractiier Operating structionsDescription 0206 4-2. ENGLISH Siemens AG 6SETO67-5AEE5-0AAO Common Rectiier Operating instructions0296 Transport, unpacking, assembly 2 Transport, unpacking, assembly 2.1 Transport, unpacking The units are packed at the manufacturing works in conformity with the order. A produst packaging plate is attached to the box Avoid extreme vibrations and hard impacts during transport, e.g. when lowering the unit. Pay attention to the notes on the packaging relating to transport, storage and proper handing. ‘The converter can be installed after unpacking it and checking the consignment for completeness and damage ‘The packaging consists of cardboard and corrugated cardboard. It may be disposed of in accordance with local cardboard disposal regulations. You should notify your freight forwarder immediately if you discover any transportation damage. 2.2 Storage ‘The units must be stored in clean dry rooms. Temperatures between -25 °C (13 °F) and + 70 °C (158 °F) are permissible. Temperature fluctuations > 20 K per hour are not permissible. Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 2-1 Common Rectifier Operating structions‘Transport, unpacking, assembly 0206 23 Aids to assembly The following are required for securing) + 48 bolts dimension drawing (figure 2.2 for size E) WARNING For safe operation of the unit, itis presumed it will be assembled and commissioned by qualified personnel, paying attention to the warning notes given in these operating instructions. Particular note must be taken both of the general and national erection and safety regulations regarding work on power installations (e.g. VDE) and regulations regarding the proper use of tools and of personal protective equipment. Non-cbservance of warning notices can result in death, severe personal injury or considerable property damage. ‘The unit must be protected against the ingress of foreign matter as otherwise proper functioning and safety will not be guaranteed Requirements for the installation site Local guidelines and standards must be observed in relation to assembly. any gases, vapours or dusts that are electrically conductive or detrimental Operating facilities must be dry and dust-ree. Air fed in must not contain of to functioning. Air containing dust must be filtered, Dissipated WARNING Dimension cabinet ventilation according to the dissipated power! (Technical data in Chapter 14) ‘The unit's ambient climate in operating rooms must not exceed the values of code 3K3 as detailed in DIN IEC 721 Part 3-3 (04.90. A reduction of power as detailed in Chapters 14.1 and 14.2 is necessary in the event of temperatures > 40 °C (104 “F) and altitudes >1000m. The terminal voltage has to be reduced for altitucles > 200m, Carry out assembly in accordance with the dimension drawing in Cooling air Chapter 2.4 22 ENGLISH < 40°C (80°C) Figure 2.1 Installation in contol cabinets Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructionsTransport, unpacking, assembly 0296 Dimension drawing 24 um uous ‘1 vomes 04921 NOI ‘Fane16 jo anueo 941 oLsAe>e\I0 oN ueviopue auiyeugaviequ son ssiquedsuey (5 Tne | ONTTSSHPSEOTSSS ong | owvo'seae-venzase ong | owmseaesensase oor | ovm-eae-zeuzase ony | ovwo'seaurseuzase ong | ovwo-soasz-ensase ong | ovwo-seagszencase oor — | ovwo-geaarzezase oor | owwo-geadrienzase ong | Ovwrseai-aeozase fos | ymsesaorensase og | owwrsessecencase os | ovwrseaaezensase one _| ovwseaaeie073s¢ Uosuawig | vosusuna © un 24 Boos pue worseuve9 1; paumbar e>eds Ie (6130 vorrewos 1wornoues UL Ieubs yey ue arzoa Adan mod sy 0pauog (g Losson pz iia Aue 12409 oun pe 1009) enc wOLS (5 tunuge? yoo oue9 10} 10H (r ssyun sage Aon ovwo-seanr-seouasy pue owo-s¥a}c- 12013 ‘owwu-seaap-seo.aso Owwo'séa.e-POULIS9 Ov¥O'se 3501959 11 91 paunoul 339) DIDeWweD (e Syn sao Aon wo Sean se01399 pue owo-s83H2 1201399 ‘ovwo-seaar-seo.ase Uwwo'siae-Po0L9 OvWSEa eeu gti Flowre 22 Dimension drawing Size E 23 ENGLISH ‘Siemens AG 6SET0S7-SAEES.0AA0 Common Rectifier Operating instructions‘Transport, unpacking, assembly 02.06 24 ENGLISH Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions0296 Connection 3 Connection WARNING ‘The units are operated with high voltages. Only camy out connection work after disconnecting the voltage! All work on the unit must only be carried out by qualified persons, Non-observance of warning notices can result in death, severe personal injury or considerable property damage ‘As the result of the de link capacitors in the connected SIMOVERT Master Drives, the unit still contains a hazardous voltage up to § min. after isolation. This is why it is only permitted to open the unit after observing an appropriate waiting time. ‘The power terminals and control terminals may carry a voltage even when the motor is at standstil When working on the open unit, pay attention to the fact that live parts are exposed, ‘The user is responsible for ensuring that the rectifier unit, converter, motor and other units, are installed and connected in accordance with the technical regulations recognised in the country of instalation (in Germany: VDE, VEG4) and other regionally valid regulations. In doing so, particular attention must be paid to cable dimensioning, fusing, earthing, deactivation, isolation and overcurrent protection CAUTION ‘The power cables must be secured mechanically outside of the unit NOTES supply ‘The choice of components used and the definition of creepage distance and clearances conforms to the specifications for safe isolation of VDE 0160 / prEN 50178, Itis the responsibility of the user to take these specifications into account when selecting an external power ‘An external 24 V power supply is required in order to operate the unit (see Chapters 3.5 and 9.3). 3.1 Power connections DC tink (0C output) ©] [eo - c}}o uffe ur} va] ft cs] fia] fs - x9 o|[o}lo 8 Mains ae Mains fan PE PE ecole [oole Figure 31 Mains connection Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 3-4 Common Rector Operating instructions‘Connestion 0206 WARNING Incorrect connection to the mains will destroy the unit! The excitation coils of contactors and relays connected to the same mains network as the unit, or which are located in its proximity, must be wired with surge arresters, e.g. RC networks. The unit must not be operated via a current-operated earth-leakage circult-breaker (DIN VDE 0160), A voltage may only be applied to the unit after connecting SIMOVERT Master Drives. ‘Swapping or shorting the de link terminals will destroy the SIMOVERT Master Drives inverter! The units are intended for permanent connection to the mains in conformity with DIN VDE 0160 Section 6.5.2.1 PE conductor connection: minimum cross-section 10mm2. ‘The units must be fused on the mains side with semiconductor fuses as detailed in Table 3.2, To avoid retroactive effects on the mains and to limit harmonies, the mains should be connected via a 2 % commutation choke as detailed in Table 3.3. Mains plus commutation activity must be > 3% uy, (ac load carrying capacity of the de link capacitors in the inverter). See Table 3.2 for details of order numbers for fuses The conductor cross-sectional areas listed in Table 3.1 are maximum connectable cross-sections. The data is given for multicore cable, Unit order No. ‘Conductor Conductor ‘Conductor Ut/L4, VA/L2, W4IL3] —_C/L+, D/L- PE Spannung | Strom | max. | max. | max. | max. 6SE70 ™ (a) | mmz | awe) | mmz | awen| mm | awe? 31-7EER5-0AA0 | 380 to 460 149 | 2x120 | axa | 2x150_ | 2300 | 70 210 32-TEEBS-OAA0 [380 to 460 233 [ 2120 [ 240 [ 2x150 | 2x300 | 120 410 ‘33-8EEG5.0AA0 | 380 to 460 326 [2240 [ 2x500 | 2x300 | 2x600 [185 | 350 34-6EER5-0AA0 [380 to 460 403 [2240 [2x500 | 2x300 | 2x600 [240 | 500 36-1EE85.0AA0 | 380 to 460 526 [2x20 [ 2x500 | 2x300 | 2x600 [ 300 | 600 31-4FEB5-0AA0 [500 to 575 123 | 2x120_ | 2xao_ | 2x150_| 2x300 | 70 210 S2-4FEB5-0AA0 [500 to 575 203 [2x20 [2x40 [ 2x150 | 2x300 | 120 400 33-5FEBS-0AA0 [500 to 690 307_[ 2x20 [ 2x600 | 2x300 | 2x600 [ 185 | 350 34-2FE85-0AA0 [500 to 690 366 | 2240 [ 2x600 | 2x300 | 2x600 | 185 | 380 35-4FEB5-0AA0 [500 to 690 465 [ 2x240 [ 2x500 | 2x300 | 2x600 [ 300 | 600 ‘32:2HEBS-OAAD | 660 to 680 193 | 2x120 | 2x40 | 2x180_ | 2x300 | 95 30 ‘33-SHEES-OAAD | 660 to 680 307 [ 2x240 [ 2x500 | 2x300 | 2x600 [185 | 350 34-2HEBS-0AAO [660 to 690 366_[ 2x240 [ 2x500 | 2x300 | 2xe00 [185 | 350 35-4HEBS-OAAO [660 to 690 465 [2x240 [ 2x500 | 2x300 | 2x600 [ 300 | 600 Table31 ‘Mains conection 1) American Wee Gauge 3:2. ENGLISH Siemens AG 6SE7087-0AEE-0AAD Common Rectiier Operating instructions0296 Connect Unit order No. Mains supply cable fuses Column 4 Column 2 ‘Column 3 Siemens gR | Siemens (SITOR) Bussmann (SITOR) Us-standard Preferred type 6SE70 A Type A Type A Type 31-7685-04A0 | 160 | 3NE1224-0 [250 [3NE3227 | 280 | 170M3616 32-7E€85-0AA0 | 250 | 3NE1227-0 [400 |3NE3232-08 | 400 | 170M3619 33-86685-0AA0 | 350 | 3NE1331-0 [500 |3NE3334-08 | 550 | 170M3622 34-6EE85-0AA0 | 450 | 3NE1333-0 [630 |3NE3336 700 | 1704617 36-16685-04a0 [560 | 3NE1435-0 [800 |3Ne3338-8 | 900 | 170M5615 31-4FEBS-DAAO = 160 [3NE3224 200 | 1703615 32-4FEB5-0AA0 = 315 [3Ne3230-08 | 350 | 170M3618 33-5FE85-0AA0 | 315 | 3NE1230-0 [500 | 3NE3334.08) = 34-2FE85-0AA0 | 400 | 3NE1332-0 [560 | 3NES33S = 36-4FE85-0AA0 [500 | 3NE1334-0 [800 | 3NES398-8 = 32-2HES5-0AAO = 315 |3NE3230-08 = 33-SHESS-0AAO [315 | 3NE1230-0 [500 |3NE3334.08) = 34-2HE85-0Aa0 | 400 | 3NE1332-0 [560 | 3NES335 = 35-4HE85-0AA0 [500 | 3NE1334-0 [800 | 3NE338-8 = Table32 Recommended mains fuses Column 1: This fuse with gR characteristic protects the semiconductors. At the same time, they also have line protection characteristic which can be used if the appropriate conductor cross-sections are chosen, e.g, In accordance with DIN VDE 0100 Part 430 (to be applied for preference). Column 2,3: Semiconductor protection only, lines are not reliably protected. Discriminative line protection is. assured only by correlating the line protection fuses to the installed conductor cross-section in accordance with the applicable regulations - e.g, DIN VDE 0100 Part 430 Siemens AG 6SE7087-5AEE5-0AAO ENGLISH Common Rectifier Operating instructions tion 33Connostion 02.06 Unit order No. | Rated input- ‘Commutation choke 2 % voltage | current Type Voltage / Frequency _| Rated current 6SE70 ™ (ay (Vi He) (vi Hz) a) 31-7EE85.00A0 | 380 bis 460| 149 | 4EU2451-2UA00| 400/50 460/60 160 ‘S2-TEEBS-OAAO [380 bis 460 233 | 4EU2551-5UA00| 400/50 460/60 250 33-8EE85.0000 | 380 bis 460| 326 | 4EU2751-7UA00| 400/50 460/60 35 34-6EE85.0AA0 [380bis 460| 403 | 4EU2751-8UA00| 400/50 460/60 400 36-1EE85.0AA0 [380 bis 460| 526 | 4EU3051-SUA00| 400/50 460/60 560 SIAFESS-0AAO [500 bis 575] 123 | 4EU2451-1UA00| 500/50 140 32-4FE85-0AA0 [500 bis 575| 203 | 4EU2551-6UA00| 600/50 200 ‘33-SFEG5.0AA0 [500 bis 680| 307 | 4EU3051-3UA00/ 680/50 315 34-2FE85-0AA0 |500bis 690| 366 | 4£U3051-4UA00| 690/50 400 35-4FE85-0AA0 [500 bis 690| 465 | 4EU3651-SUA00| 690/50 500 32-2HESS-.0AAO [660 bis 690| 193 | 4EU2751-6UA00| 690/50 224 33-5HESS-0AAO [500 bis 690| 307 | 4EU3051-3UA00| 60/50 315 34-2HESS-0AAO [500 bis 690| 366 | 4EU3051-4UA00| 690/50 400 S5-4HEGS-OAAO [500 bis 620] 465 | 4EU3651-5UA00| 680/50 500 Tablo33 Recommonded commutation choke 3.2 Power supply / control WARNING Where the unit is operated in conjunction with a power system, one phase of which is earthed and not the starpoint, the plant management must ensure that power supply to the fan circuit (terminals X19-1, X19-2) and to the main contactor circuit (terminal X9-4, X@.5) is taken from this phase and the starpoint. Where this cannot be ensured, the power supply to the fan circuit, to the main contactor circuit and to the signalling circuit must be taken via an isolating transformer. In addition, the power supply to terminals X19-1, X19-2, X94, X9-5, X36-1, X36-2 must be taken via an isolating transformer, when + the connection to ground - electronic ground is interrupted (refer to Chapter 3.2.3, "Settings on the module A23"), + the power supply unit is operated in conjunction with a non-grounded power supply system, 34 ENGLISH Siemens AG 8SE7OE7-GAEEE-0AAO Common Rectiier Operating instructions0298 Connection 324 Electronic power supply / fault signal The electronic power supply is not included in the scope of supply of the common rectifier Plug-in terminal X8 Terminal perm. conductor cross-section ea. sv xo (mm2) | (AWG) 0C'24V Fault signal 1] Dc 2aV (tolerance range 20V- 30V)2) [0.24025 |24t0 14 max. current consumption 2A at +24V Pym max. current consumption without s}e]a]ats options: 0.3A x9 |ololololol 2 __ [Reference potential 02t025 [241014 3 __|not connected (N.C.) 0.21025 |24to 14 iN Soo. 4 _ [Fault signal? 02t025 |24to 14 ur 3262 Vpawer supply 5 __|Fauttsignal2) 02t025 [2410 14 and faut signal connection Table3.4 Permissible connection crss-sections forthe power supply andthe faut sign Terminal X9.1 fused with fuse T2A/260V trage/time-lag 6x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH respectively (0034,3993 FSD Messrs. Schurter) Terminal X9.2 fused with fuse T3,2A/250V trageltime-lag 5x20mm (19198-T3,2A/250V Messrs. Wickmann-Werke GmbH respectively (0034.2898 FSD Messrs. Schurter) NOTE The exciter coil of the main contactor must be wired with surge arresters, e.g. an RC network for AC or a diode for DC. 3.22 Signalling relay X36 (‘Warning’ signal) Plug-in terminal X36 Terminals Function description perm. conductor cross-section (mm2) | (AWG) X36-1 | Signalling contacts to switch extra-low voltage between terminals | 0,2t02.5 | 240 14 X36-2 [1 and 2 ata switching voltage of DC 30 V max DC 5A, at a switching voltage of AC 60 V max. AC 5 A at cose > 0,4 Table35 — Waming 2) Contacts for switching the main contactor between terminals 4 and 5. switching voltage AC 230V max AC 5A at cosp > 04; max ssmitching capacity 3000 VA ; at switching voltage DC 30V max. DG 8A Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 3-5 Common Rectifier Operating structions‘Connestion 0206 3.2.3 Settings on the module A23: R617: 09 resistance as earth - reference potential M connection On delivery, M is connected to earth. Remove this resistor only to avoid disturbances from earth loops, ie. if the electronic reference potential is otherwise connected to earth (e.g. via the reference potential connection terminal of the power supply unit, The 00 resistor R210 on the AEO module must additionally be removed when using the additional power suppy A5O (see Chapter 8.1) ‘S500: Adjust the rated voltage range with $500 (DIP-Fix) (see Chapter 4) St: The start-up enabling status can be switched through to the ‘Warning’ output (terminal X36) with S1 (DIP-Fix). When S1 is open, the ‘Warning’ relay is opened only in the event of an excess temperature. $501: Close switch $501 only for flexible compliance (only allowed with increased pre-chokes) ‘Works setting and normal operation = open R9 —_between soldering terminals A and B can be removed to increase the ramp-up time from 1 to 2 seconds. 324 Fan (X19) Terminals Function description perm. conductor cross-section (mm2)_| (AWG) X19-1__ | AC 230V+10%, 50 to 60Hz +5% mains connection for the fan 0.2to25 | 2410 14 X19-2__ | current consumption 0.844 Table36 Fan ‘Terminal X19 fused with the fuses (F3 and FA): T2A/250V time-lag 5x20mm (19198-T2A/250V Messrs. Wickmann-Werke GmbH respectively 0034.3993 FSD Messrs. Schurter) or T2A/250V time-lag 6,3x32mm ("4" x 17%") (19343-T2A/250V Messrs, Wickmann-Werke GmbH respectively 0034.5231 FSD Messrs. Schurter) 3-6 ENGLISH Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions0296 Connection 3.3 Control terminal strip of options CAUTION The unit must be in the deenergised state in order to connect the control lines to X9, X36 and X37, + ASO additional power supply PSR for optional modules Connector X37 Connector X37 Function description Pint DC 24V connected to terminal X9-1 via a 2A slow-blow fuse Pin2 Electronic reference potential connected to terminal X9-2 via a 3.2A slow-blow fuse Table37 Connection of addtional power supply ‘* Connecting control lines of optional modules (in preparation) NOTE When installed, control lines must be shielded and isolated from the power cables, laying them at a minimum distance of 20 em. The shield must be connected on both sides. On the unit's housing, the shield is connected \with shield clamps. Handling of these clamps is shown in Figure 3.2. When they intersect, control and power cables must be Iaid at an angle of 90°. Fitting the shielding clamp 215mm 2<7.6mm <5 mm Cable binder —~ Connector ‘ po Slide on shield ang secure with “Tt Adapt length Shrink-on tubing, for to design example Se a4 3 Y | 7 Do net bend Releasing the shielding clamp G spring over Manually or using a screvver. press the clamp together and extrac © itin he upward direction Caution! shiels The clamps are sharp-edged! Figure 23 Connecting the contol ines and handing the shielding clamps Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 3-7 Common Rectifier Operating instructions‘Connestion 0206 3.4 Measures for keeping to RFI suppression regulations The following points must be observed in order to comply with the radio-frequency interference suppression requirements: + Grounding Radio frequency interference results from operation of the converters. Such interference voltages should be returned to the source by means of low-resistance connections (cross-section of the ground connection > cross-section of the power supply system connection). ‘On installation of the power supply unit and of any optional RFI fiters use should be made of the best available method of grounding (e.g. mounting plate, earthing wire, earthing bus). Connect all conductive housings together so as to make contact over a large area. Not only the cross-section (governed also by the safety regulations which should be observed to obviate the effects of a fault) but also the contact surfaces are of vital importance for RF! suppression, since high frequency interference currents do not flow through the entire cross-section but mainly on the outer surface of the conductor. = Shielding The following measures are required in order to attenuate interference and to meet the RFI suppression reguirements — use of shielded cable between the output of the converter and the motor and Use of shielded control cables. The shield must be connected to earth potential at both ends. ers. ‘The RFi suppression fters must be connected directly before the power supply unit. The housings must be interconnected by means of an electrically conductive connection. ‘Type A1 RFI suppression filters are recommended for compliance with the RFI suppresssion requirements. 3-8 ENGLISH Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions0296 Connection 3.5 Single-line diagram with suggested circuit arrangement 423, ‘Coens A601 Figure 34 Singlo-tne dagram with suggested crcut arrangement, size E Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 3-8 Common Rectfier Operating instructions0206 Power sections ‘Connestion 3.6 beavw-tr0859 beatw-ero8s> ca FEF aisg Ascine nnd =a ode oe Aiden esos ave on ews, aon on Uk A shox Oo Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions Power section, 6SE70S1-7EEBS-OAAD (360-460V/ 173A) 3-10 ENGLISH Figure 3.5Connection yeuo4a9 04 ad ene emu un Aton wsoenez & eit * mer snow sun p owsBue.ty 082 ons anon Monk AA dane 0296 Oot Power section, 8SE7032-7EEBS.0AAD (350-860V / 2708) Figure 36 ENGLISH 3-11 Siemens AG 6SE7087-5AEE5-0AAO Common Rectifier Operating instructions0206 suginx. 9x ET TON be9L¥-tro86o a sonpou jeu g0.0) ‘Connestion 4 anon a um AA sin a pep seand SE wooo slasher | soinoow sosihin 9 waustues =35-0AAD (380-450V/ 375A and 463A) ower section, 65E7093-BEESS-0AAO and 6SE7034.6E% Figure 37 Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions 3-42 ENGLISH0296 Connection 3 2@o— P Ea 5 3s a! Ba § 2 8 Bs : = zi aioe Figure 28 Power section, 6SE7030-1EESS-0AAO (380-400V /C05A) Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 3-13 Common Rectfier Operating instructions0206 ‘Connestion Leabw-eba860 caw beoL¥-er0869 ew senpouscsusg p w9us6.ei¥y “ela eubat anon ia ih A Ax 4 Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions Power section, 8SE7031-4FERS.0AAO (500-575V/ 1424) 3-14 ENGLISH Figure 39Connection 0296 besL-era86o ey oon on Xa nk AA dain Buses wn Addins 9808-942 | | vouBELeLN 7032-4FEBS.OAAO (500-575V/ 2354) Figure 310 Power section, 65 ENGLISH 3-15 Siemens AG 6SE7087-5AEE5-0AAO Common Rectifier Operating instructions0206 tion ‘Conne: pauiw-croes 10S¥ Leotw-eraaso sey Peper Buses wun Adnss9808-a82 mmisae ie wausBeny Figure 3.11 Power section, 65E7033-5FEBS.08A0 and 6SE7034.2FESS.QAA0 (500.57SV 354A and 4204) Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions 3-46 ENGLISHConnection 0296 vax. Xk a ain n dnx 19 sx Leviw-epo85o ce Serpou Euan) sa dane Joc “eaoiy-ev0eso) os wn Addins 9808-942 ‘ete eo satngou esi aueuBBLeLNy 2 i § 3 i ENGLISH 3-17 Siemens AG 6SE7087-5AEE5-0AAO Common Rectifier Operating instructions0206 ‘Connestion syainx y9 hx vagiw-ercEso 109" i, Leavy-epo069 TL | Tobe wen a Pee pT Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions Wn Ades anode sainoou 8 “oetoe ule Figure 9.13 Power section, 8SE7032-2HERS-OAAO (660.600V / 222A) 3-48 ENGLISHConnection 0296 Leab-ebanEo oo vox 9x vaaiw-anaeso 105" Zr beobw-toa880 ce usa dds vogeanseny ‘seneou uno, sn wr080) 8 wode “eslarteulst Floure 314 Power section, 65E7033-SHESS-0AAD and 6SE7034-2HESS-0AA0 (S50-690V/ 354A and 4208) ENGLISH 3-19 Siemens AG 6SE7087-5AEE5-0AAO Common Rectifier Operating instructions0206 ‘Connestion suginx. 191K Leav-epoee> fa Leaiw-erneR9 | sev | semmowsasutg pauouBbueLny “ela eubat Figure 3.15 Power section, 6SE7035-4HESS.QAAD (660-69 Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructions 3-20 ENGLISHa6 Startup 4 Start-up WARNING ‘The units 6SE70 are operated with high voltages. All work on the unit must only be carried out by qualified persons. ‘The unit must only be operated with the factory-ftted front covers. Non-observance of warning notices can result in death, severe personal injury or considerable property damage. ‘Owing to the de link capacitors, a hazardous voltage still prevails inside the unit for up to 5 min, after deactivation. This is why itis only permitted to open the unit after a corresponding waiting period. Despite the fact that the power section is voltage-isolated, hazardous voltages are present in the unit due to the external power supply forthe fan When working on the open unit, pay attention to the fact that live parts are exposed Even when the motor is at standstil, the following parts of the unit may be carrying a live voltage: - the mains connection terminals U1/L1, V1/L2 and W1/L3 - the output terminals CiL+ and DiL- - the terminals of the control terminal strip - the fan terminals ‘The user is responsible for ensuring that the rectifier unit, converter, motor and other units, are installed and connected in accordance with the technical regulations recognised in the country of instalation (in Germany: VDE, VEG) and other regionally valid regulations. In doing so, particular attention must be paid to cable dimensioning, fusing, earthing, deactivation, isolation and overcurrent protection NOTES If there are high capacitances (noise suppression capacitors) between the star point of the mains (earth) and the de link, and the de link is unloaded, it may charge up by v2 more than is normally the case No precharging takes piace if the rated ac-side voltage is set too high (with $500). The fault signal (OVERVOLTAGE) is issued if itis set to0 low, Operation with a main contactor and a latching circuit is recommended to prevent unexpected switching after malfunctions (see Chapter 7.1 for details of how to acknowledge a faut) The fan is deactivated only in the event of fault. Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 4-1 Common Rectfier Operating instructionsStartup 02.96 WARNING When using parallel converters, itis imperative to connect the positive and negative poles (CiL+ and D/L-) of the DC link correctly, since the freewheeling diodes in the circuit are not protected against overcurrent by the fuses of the incoming unit ‘The sequence of the following LEDs corresponds to their position on the module A23. LED |Name | Colour | Meaning Hi SUPPL. [green | Electronic power supply ok oK Hé EARTH red | Earth fault on the converter FLT. HS EXC. red | Excess temperature prewarning of the power TEMP section PREW. Ha PHASE [red —_| Mains phase failure FAIL 3 EXc. red | Excess mains voltage VOLT. 2 EXc. red | Excess temperature of the power section TEMP. Tabled 1 LED indications ‘See Chapter 7 for an explanation of the LEDs. 42 ENGLISH Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructionsa6 Startup Rated ac-side voltages Uy +15% (see first column of the following tables) Rated voltage U,, dc link voltage range Ung in V chained in Vrms (A.C.) (DC) = 1,35 x Un (set parameter PO71 = Ung on the SIMOVERT Master Drive) 208 - 230 280 - 310 380 - 460 510 - 620 500-575 675-780 660 - 690 890 - 930 Table42 _Setings ofthe parameter PO71 on the SIMOVERT Master Drve asa functon ofthe rated ac-side voltage The following commissioning steps must be carried out after connecting the unit (as detailed in Chapter 3): + The rated ac-side voltage range must be set with the switch $500, Unit order number Rated ac-side voltage range Excess voltage | Excess voltage when when $500 closed $500 open $500 closed ‘$500 open AC (V) ACV) AC (V) AC (V) 6SE70...EE85-0AAO 208 - 230 380-460 308 548 6SE70...FEB5-0AAO 500 - 575 = 680 not permitted 6SE70...HE85-OAA0 = 660 - 680 not intended 867 Tablo4.3 Rated ac-siie vote ranges + The start-up enabling status can be switched to the Warning’ output (terminal X36) with the switch jumper $4 (OIP-Fix). When $1 is open, the ‘Warning’ relay is opened only in the event of an excess temperature prewarning, Works setting: S1 open Close switch $501 only for flexible compliance (allowed only with increased prechokes) Works setting and normal operation = open ‘+ Switch on the mains and electronic power supply + Enable the converter. Siemens AG 6SE7087-5AEE5-0AAO ENGLISH 4-3 Common Rectifier Operating structionsStartup 02.06 44 ENGLISH Siemens AG 6SETO87-5AEE5-0AAG Common Rectiier Operating instructionsa6 7 Malfunctions and warnings 71 Fault signals The fault relay K760 at terminals X9-4 and X@-S interrupts. ‘The LEDs only serve the purpose of diagnostics. Their indications are volatile. Signal Description Remedy ‘SUPP. OK. (green) not lit is defective. Electronic power supply is less than DC 20 V or the internal generation of auxiliary voltages Cheek the 20 to 30 V electronic power supply; check fuses F1 and F2, EARTH FLT. (red) lit Earth fault at the output of a converter before precharging longer than for 2 seconds Eliminate earth fault or extreme soiling Wait for 2 minutes until PTC test thermistors have cooled down. PHASE FAIL. (red) lit second Phase failure for longer than 1 Check mains connections EXC. VOLT. (red) lit ms Excess voltage for longer than 4 Check rated ac-side voltage and unit setting (S500) EXC. TEMP. (red) lit power section Excess temperature of the ‘Switching threshold = 90°C +5°C Reduce current tapping; check air throughput; check ingoing air temperature Maltunctions and warnings If one of these faults occurs, the pulses are blocked immediately and the ramp-function generator is reset, Ifthe fault lasts for longer than 100 ms, the fault relay drops out and remains dropped out until the fault is acknowledged. ‘The fault is acknowledged by deactivation of the mains voltage (pause > 100 ms) or the electronic power supply (pause > 200 ms). Table for the excess voltage fault signal: Unit order number Rated ac-side voltage range Excess voltage | Excess voltage when when $500 closed ‘$500 open ‘$500 closed $500 open Ac (Vv) Ac(v) AC (V) ‘AC (V) 6SE70....EEBS-0AA0 208 - 230 380 - 460 308 548 6SE70...FE85-0AAO 500 - 575 = 680 not permitted 6SE70.,HE8S-OAAO = 660 - 680 not intended 867 Siemens AG 6SE7O87-0AEES-OAAO ENGUSH 7-1 Common Rectifier Operating instructions