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UEG06p4S:0.

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D379B: ENGINE
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. ' SERIAL NUMBEltS
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6812540~ UP . t. .
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R~VISiON.P.U.B LISflED MAY 988 ~f


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INDEX
.. Diese, Engine
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Name P11ge N11me : .. /' P11ge
Aftercooler..:...J~cket Water ... . . .13 Fuel Ratio Control ..... -•. . . .. 34
Aftercooler-Sea Water .•.. • 12A Fuel Valves and, Urtes •. .. ... . . 47
AfterC90ler Connections, . .. • • . . 12 ' Gask8t.. KitS , , . ,,, , . .·. ., , . . •; :l , , , 25
,h ' •

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~ . Governor : . ~ ..., . :_,, .•• ... .1 • • • • 38
Air Cleaner. . . . ., ~ . . . , . . • . r.: • • 11
Air FIiter Indicator .•.• .,,1., • • • .. • 12 ·Governor' Control.' .. ; .... ·: ... 35
Balancer......... .. . ,._.,, ; .... : 25 tnstrum~r:itPanel ......•... .. . 33.'
Bearing Replacement •.., .... ·. 268,,: .t.iftlng' Eye'..... •! . ~ • • • • • • • • •14A:.
Breather •. . .. .. . •. . .. : . ••. ', ., . 14 Manifolds . . .. • . . . ~ . . . . ., ,; . . . . 18
~ ~
Manual Shi.Jt-Off·: ,••. . : •• •-;' • .. .. . .;44
• ' I II 1

Camshaft .. ., .. . . . .. ·. r . . .,. ...'. .. ; 21.


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Conne.cting -Rod, . . , 1f?(· . . . ~ ,.i';:7 ·17


1 ..
011 Cooler .and Lines ... . . ... ... 4~
Cra~l<shaft ... ..... . .'t: • •,, • •, • ;.~4 0!1 Fllt~r. " ..'.•._ . .. ..... ~ •. •., ....;&2 ,
-011 ."8n and Base . .. . • . • . ,,, . . . . 51
Crankshaft ·~onversio.r ( s:~En;. :
24C
Oil° Retum Tcib,e .. . ... ,. .·.•. . 49B
Cylinder Block and .C overt'._\,: . ..:22
p·1sto:n . ; . i ~ :.,, ..•. ... .. d t ',; • • . :21
, Cylinder Head .. • . .-. .. ( . .. . : .. !20· Pump-Fµe! Transfer ... ..... .. , ., 44
•Damper ..... : • ..' ,,; . : . .- .. t . -240· • .PumJ>:7-011 ·. • • • • . . . • . . , • .. . • . 50 .
. ....--:- ,--Deflector .... •., ._.11 •• : • _;·• ••••,. , ,)52b · Pump-- Primlng· .- • •...... ·~ . ,•.•_i5
. Elbow.Replacement- . · r, f?um~Watttr.... • -. /i. . . . . .- ,, .. .9
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.. Oil Cooler...•... . .. ·. : -~ . , 49A-6 Safety C~>ntrol Shut-Off ~ .. • . : • 4.1


Flywheel .. .. ,, •.. • ,. _. ... .• -,i . ,, '., . 26 Service Meter •. . .·.... ...,. : . . . . 32
Front Accessory Drive .. ·. . .. .·· •. . 28 Specifications ..•. ,.. . ,., • •, .. .• • 1-52
Fuel Drain.Une,i::& · · · Transfers ............. . .. : 151
Alarm Switch. :;, ..... : ..... 478' Turbocharger·,· .. ·.. .• ... , • . .. ... t5
Fuel Filter .. ... .... , . •> . . . • _ .--4'f?- Turbocharger Lubricati b ·
Fuel Pump and Governor: ~alye ............ ' .. rr~·... 17
Drive . \'.• ....... ~, ... ,;.• •. ·.i36 Vatv~ MeOllanism, .J • • • • •• .-,• • • 20
Fuel Pump Jiousing ..... :i ., •• ·; 46 Wat$r Lines·. , ! . .•. . ';' .. ,.. ·~·. ,,., .i:_., 1· ·,.
. -~ . ' ~ >"•·~' ~·!,
ttJ:
.Attachmtwts
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(Pagt-J5~n
Name . Pagt · l\lllme Page
Acce13sory Plate and Decal . . • . , . .. 150A Governor Upp,er.-:prive Housing
Aftercooler . . ..,. .... , ... . . • .... . ... 117 · Sarv:lc ....,;•;· .:. ... . ... . . . .. ...... . . 131A
Aftercooler Connections ......•.... . ::116 Heaf E'xchangers ..... : ~- .. ·............ 85
Air Actuated Shut-Off ............. 10DE. Heat Exc,hanger Mounting .... t·:,· ... 85•2
Air Cleaner ...... .. ... . .............. 118 Heater Connectl6n Flange • . . • ..... 128A
Air Cleaner Adapter .......•...... . . 121 H'8avy Distillate Fuel System ..• , . .. . 136
Air Control Valve Group ...... .... . 115G 1Mtruments . ., ............. .,. .. :':. 124 I '
Air Precleaner & Mounting ........ .. 121 Instrument Panel Adapter .... : ...... 123
Air SIiencer& Vapor Arrester ......... 70 Instrument Panel Mounting . .•.. : .. , 123F
Air Start Changeover •.• , ........... 66C Jacket W~ter Heaters .. ........ . .. : . 84A
Air Starting Valve ... ·/t:i>1-•• .. ... .. ...... 70 Junction Box .. , .• , ... ........ .'. .., .. 177
Alternator ...•....... .•...• , . .... , ...... 79 Oil Filter •..• : ....... .. ..... . , ....... 135A
Alternator Mounting , .... ·... ~ . .,• .. : . 79A 011 Level Gauge ;•. ... .... • . ·• . .\, ..... 134A .
Automatic Start•Stop . ; ...•. •....... . 73 OIi Level Regulator .. •i-• •• ·" ••••••••• 13S
Auxiliary Drive-Crankshaft . •···, .... 100 011 Lines . ,,• ... / . . ..... ~ .......... 11'5C
Auxiliary Expansion T-ank · 011 Pan and Base .'~ ..... .- . .....•.... 115
Connections .•..... • : : • ......... • 97B Power Module Support ... ......... 142.1 .
Auxiliary Lines . . .. , .. : . :~........... BBC Protective Lift CovE3r . 1-,• • • • • • • • • , • •• 1400
Battery ...... . ... .. .. ~-. ;;;; •. ,1 . . . . . . . . 81 Pump-AuxiliarY. . .... :•. ....... ·.. .. , . 90
Blower Fan .......... .. :,,·... :; ....... 98 Pump-Sea Water .. •.......•...... .,., 88
Clutch .....•............. . ......... 132 Pyrometer.. .: .. ,.. ; ., ,..... ...1• •••••••• 121 B"
Contactor . ... ....................• 76B Pyrometer Chart ;;i .• ••• ·; .. ........ .. 121 A
Contactor-lnlet Air Temperature .. 1038 Radiator' ... '.; . 1'. • • 1. • • • • • • • • • • ; ••• ; ••• 83
Contactor-O11 Pressure &Water Radiator Mounfl~g ; .. ; ..... ..... ... •:· . 82
Temperature .•. _. .... • ..... ,. 1008, 102J Safety AlarmCont~cto~.' ........ . ... 103
Contactor Mounting ; .... •..• .• ..... 1008 Safety Contactor-.Overspeed ...... 103
Contactor~Overspeed ..... : ...... 103A-1 Safety Shut-Off ........_.•... .... . .. 101
Cover-Front Accessory Drive •..... 958 Service Meter ........................ 107
Crankcase Explosion Relief Valve , .• 132 Shut-Off-Mechanical Control ..... 102E
Crude Fuel FIiter ......... '.;'t•:·~•.l'· .. 138 Shut-Off Rack ... • ,~ . ; .. : .. •,. •·.. .. 1009
Dlpde ........ . .......... f!,\:r_; ·,;-;, 100B-2 Solenoid Shut-Off · II • , •••• .'•• .,••. 103A-3
Df.aln .Llnes ................ /~i.: ., 1158-2 Starting-Air ..• • >-:• ...............•• • ·• 63
Ebullient Cooling Conversion ...•... 108 Starting-Electric .,,,. •..... ;;-; ... 54 & 74
Electric Shut-Off . •........... . ,..... 100C Starting-Hydraulic . • .. ,.. . , ... , .....• 53
Emergency Water Connectlqns 1 .•. • 89C Starting Motor ...••. '.· .. : ............ 62
Engine Conversion ..... .... ;' .. ..... ... 108A Stub Shaft .....·............. .. , ...... 134
Ether Starting Aid ............ b . . . •. . . . 7.1 • Suction Fan. •:• ..... ,,.1 • , ... •<f· . ,:· • ••• ,, •• 98
Exhaust Fitting .. ·~· ........... . , !. " 122 Sump Pump .. .. ... , ......... :.,.- .. . ... 89E
Exhaust Fl~ng,e ............ ~ 1 ••• "'-f. . 122 Support Ralls .... : ·..• ,.. ... ,; ....... 142
Exhaust Lines . ............. , .~;.-. .. 122A Ta9hometers . . . ....... . . ............ 104
Exhaust Pipe ... ...• ;·• .•.... .,,• . •.t •• ·, 1_2?
0
Tachometer Drive ... . t · ... .1; •••••• • 106
Expansion Tank ... .-......... 1 . . . . . . . $& Torque Converter Oqojfr . . .-!• ...... •-. 129
Fan Drive .... .... .- ............ :·,•.:,, .... 9Q Torque Springs ...... ~, . . ·.. : ., ..... 128
FlexlbleCoupllng .......... . .....,. fi39: Tools ... . .... , .. ·t, . , . . .., ........... 150
Flexible Fuel Lines .. : .....• •., r · ... . .-135 Tu'rbocharger;;-: .. _:-) ·i· ~-• ....... .,.... 113
Flywheel Coupling ~uard . •.• •·'i •••• 140A Turboch~rQer Shleld__ i • •• •., ••••• . , . 113A,
Front Accessory Dnve •.••.... ·,.• . • .. . 92 Valve'"":D,vertef .....,.. ,1 . 102K \ 102L-3
Fuel Fllter--P.rlmary ... •....• •.t ••• 1-380 Valve.Diverter Multi-F1,1 tion •. , 115E-18
Fuel FIiter and Priming Pump .. !,~:• • 138A Valve;...:.Float . : ... _. .• , ...••..•... 116A .
Fuel Injection Lines • • , • . • . ·...•.•. •:• 47A Valve-Fuel ln1ect1on .'. 1 •••••••••• 129A
1 •
Gauge-Air Cleaner .., ............. 120C Valve-Solenoid •.. .. ·1-• ........... 115,F
Generator Fa~tener ...•. ,· .. ~ .. 'J' . 1428 Walkway ........ i:· ·: . , . : •.•.••. , .. 14®.
Generator Installation .......... , ... 141 Water Lines . .... ; . .. .. -•.. ,. ......... 898~·1
Generator Leads Connection •..•. ': 142A Water Lines-Sea .• •..•....•...•. .. . 89
Glow Plug . ..•........•...•.•.. '·'.., .•. 78 Wa~erTemperatu_re Sh.~•Off .... ,. .. 100
Glow Plug Mounting •...•. .. •... . , • 788 Wlnng-O11 Pres~ure, vvater
Govijrnor' Control .......... . .• . •. ... 124 Temperature & Overspeed ,. . , .•.•• 102J
Gove1:nor L.l~kage .•.• .. ...... •_.... . 128A Woodward .Governor... : ... , ••.• ~ .• ,. 129
Governor Shield ............ ... . 129A-1b Woodward Governor Drive ... .. •. 129A-5b
Governor Sprtng Corwerslon .. , ..• .·, 126A Woodward Governor Syncronizlng
· Motor Switch •.!..i , ,.••.•.....•• ; • : • 1288

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Gener;ators
( Page 143) · ·.. ,
Generator . .. . , ... ... . .. . .. . . , .. ,.. : . .. ........... ; ..... ... .. ... .. ..,. . _... 144
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Kit-Marine Society Generator Spare P~rts· . ...... ., ... ., . >"\ .. . , ... 149D
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Acc:esorios
CPagina 531
Nombr_e ~aginii Nombre _ P6gina

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Acoplamiento fl~xible . : ... .. . -~ !_,39
Adaptador del fdtro de a,re . . i.1 21
Adaptador del tablero de
Man?o d·e1 ·v ~ntil_a1or ......... 99
Med1dor de se.rv1c10 ....... . .. 107
Morifaje del rad.i ado!' . , ..... , . 82
I I
· instrumentos .. •·-: .......... 123 Motor de conve·rsi6'n ...... .. ... I08
u · Alterna.dor .. . . :- . . . . . . . . . . . . . 79 Mun6n de eje ... . ....... .. .. 134
'""""'I
Antefiltro especial y montaje ... 121 Parada 'automatiqi • ...... , . .. . 101
Arranque electrico ...... ·.... ·. 54 Parada automatica' accionada
Ar~anque . hidraulico . . . . . . . . .. . 53 por la t~mperafu_ra .de! agua . I00
Arranque par aire . ........ . .. 63 Radiador ·' .. . .. :. ._·.. . ... : . .... 83
Arranque y parada automaticos . 73 . Regulador del nivel de! aceite ... 135
Base y carter .. .· .. , .... ,...... I 15 Regulador Wo9dward .... ..... 129
Baterfas ....... , ,_, . , . . . . . . . . 81 Resorte auxiliar para
Bomba auxiliar ........... .. ... 90 sobrecargas del regulador ... 128
I I Bomba del agua basta .. . ..... 88 Rieles de soporte--del motor .... 142
..J Brida de escape . ....... . ... . . 122 . Silenciador y resp1radero . . . . . . 70
,____ Bujf as incandescentes . . . . . . . . . 78 Sistema de combust~ble para
' Caja de conexiones . . . . . . . . . . . 77 petr6leo crudo · : . ....... . . :.. 136
u Conexiones de escape ........ 122 Sistema de .enfria,;niento par
Contacfor de alarma · .... ·: ..... 103 ebullici6n .. · r ........... ,.108
Contactor de seguridad para . Tac6metros .. ._, ......... , .... 104
exceso de . velocidad ........ I03 . Tanque de expansion . . . . . . . . . 96
u Control del regulador ......... 124 Toma para tac6metro .. .. : . .. . 106
-~I Emb,rague . '.. : .. . .. -. .. ·. ·.-,- . . . 132 T_uberfas de! agua mista .... . ... 89
Enfnador del a1re de adm1s1on . . 117 Tuberfas del enfriad·or del' aire .
Enfriado'r .del corwertidor de par .129 · · de admisi6n .. , . . ...... . . , , 116
Filtro de a ire • · • • • • · · · • · • · · · · I 18 Tuberfas flexibles del
Filtro p~ra petr6leo crudo .... . 138 · combustible ... ..... .... : . . 135
w · HI etrral m!~ntads· I .. .... d. ......... 114501,
ns a ac1on e genera or ..... :
Tubo de escape . .' ·• ........... 123
T L 1· · + d I 13
lnstrument_os ......... . ....... 124 ur1:1oa imen a or .·:1 • • • • • ··: • • • • •
I I lntercamb1adores de calor ..... 85 Valvula de arrat'\qu~ po.~ ~~re .. . 70
w lnyector de eter ... , : . ........ 7·1
Manda de accesorio's ........ ,. 100
Valv~la ~e presi6n -~el carter ... 132
Ven-tilador de succ1on .. . ...... 98
11 Mand6 delantero de accesorios . 92 Ventilgqor insuflador ....... . . . 98

Generadores
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lPagina 143)
· Gener.ador .. , ......... , .. , . ...... . ....... , . ... .. . ... . . . ...... . .. 144

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INDICE
Motor Diesel
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(Pagina 91
Designiic;ao Pagina Desig~iic;ao . . . Pagina
Arrefecedor da admissao 13 Arrefecedo'r de 6leo e tubulac;oes 48
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Designa~iio Pogina Designa~iio Pligina
Arvore de comando das valvulas 27 Dispositivo de parada de
Arvore de manivelas ........ . . 24 seguran~a ..... . ........... -41
Base do carter , . . . . . . . . . . . . . . 51 Dispositivo de · parada manual . . 44 u
Biela •.............. ..... .... 27 Especificac;:oes . .· .. . ......... .155
Bloco do motor e tampas ... ·... 22 Filtro de 6leo . . . . . . . . . . . . . . . . 42
Bomba d'agua . . . . . . . . . . . . . . . 9 Filtm ·do combustfvel . . . . . . . . . . 45
Bomba de 6leo . . . . . . . . . . . . . . 50 lndicador de limpeza do
Bomba de purgac;:ao do purificador de ar . . . . . . . . . . . 12
combustfvel . . . . . . . . . . . . . . . 45 Jogos de juntas . . . . . . . . . . . . . . 25 \.
Bomba de transferencia do Marcador de horas de servic;:o .. 32
combustfvel . . . . . . . . . . . . . . . 44 Mecanismo. das valvulas . . . . . . . 20
Bambas injetoras . . . . . . . . . . . . . 46 Olhal de levantamento ....... .14A
Cabec;:ote . . . . . . . . . . . . . . . . . . . 20 Painel de instrumentos . . . . . . . . 33
Coletores ........... : . . . . . . . 18 Pistao • ...................... 27
Comando das bombas injetoras Purifica"dor de ar . . . . . . . . . . . . . 11 r
e do regulador de velocidade . 36 Regulador de velocidade .. _. . . . 38 l...i
Comando dianteiro de acess6rios 28 Respire ..................... 14
Conexoes do arrefecedor da Tubos d'agua ................ 10
admissao . . . . . . . . . . . . . . . . . . 12 Turbocompressor ... . ... : .... . · 15
Contrabalanc;:o . . . . . . . . . . . . . . . 25 Valvula de lubrificac;:ao _do
Controle do regulador de turbocompressor .. : .... .... 17
velocidade . . . . . . . . . . . . . . . . 35 Valvulas injetoras e tubos ...... 47
Decalcomanias .. .. ._... .. .. . .. 151 Volante do motor ............ 26

Acessorios
(Pagina 53)
t
Acoplamento flexfvel .......... 139 Conexoes do arrefecedor da
Adaptador da tomada de ar .. ·. 12·1 admissao . . : ........ ... .. .. 116
Arranjo para combustive! dense . 136 Controle do regulador de
Arrefecedor da admissao ...... I 17 velocidade ............ .' ... 124
Arrefecedor do converser de Conversao do coletor de escape 108
torque .... : ............... 129 Conversao para sistema u
Arvore curta para tomada ebuliente .................. I08
de for(ia· .................. 134 Dispositivo de pc1rada automatica
Base do carter do motor diesel .. I 15 par temperatura d' agua ..... I00 u
Bateria . . . . . . . . . . . . . . . . . . . . . 81 Dispositivo de parada automatica
Bomb~ auxiliar . . . . . . . . . . . . . . . 90 par excesso de velocidade ... I03
Caixa de junc;:ao . . . . . . . . . . . . . . 77 Embreagem . ....... ......... 132 u
Comando auxiliar . ........... 100 Ferramentas ................. 150
Comando dianteiro de acess6rios 92 Filtro para combustfvel denso .. 138 .l
Comando do tacometro . ...... I06 Flange de escapamento .... ... 122 u
Comando do ventilador . . . . . . . 99 Gerador alternador . . . . . . . . . . . 79 -
Conexao do escapamento · ··..... 120 Gerador- l~stalac;:a? ......... 141
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JI. ·.-
Designa;oo Pagina Designa;i.io Pagin a
lnjetor de eter .. ...... .. . .... 71 Silenciador e precipatador de
lnterruptor de alarme ......... I03 oleo do motor pneumatico . . . 70
Marcador de horas de servic;:o .. 107 Suporte do painel de
Motor de arranque . . . . . . . . . . . 62 instrumentos .... ..... ... . .. 123
Paine! de instrumentos ....... .. 124 Tac6metro . .. ..... ... . .. . ."' . .. I04
Parada automatica de seguranc;:a IO I Tanque de expansao . . . . . . . . . . 96
Partida a ar comprir.nido ...... 63 Trilhos de suporte do motor . . .- 142
Partida eletrica ...... : . . . . . . . 54 Tubo de descarga ... .. ....... 123
Partida e parada ·automaticas . . 73 · Tubos d'agua natural . ·. ..... .. 89
Partida hidraulica . . . . . . . . . . . . 53 Tubulac;:oes flex1veis de
Permutador de calor ..... · . . . . . 85 combustfvel ... . ... . ... . ... 135
7
Pre-purificador e montagem .. . 121 Turbocompressor .... .. . • • • . • • I 13
Purificador de ar . . .. . ...... .. 118 Valvula de partida a ar ·
Radiador . . . . . . . . . . . . . . . . . . . 83 comprimido ........ .. .. .... 70
Radiador - Montagem . . . . . . . 82 Valvula de protec;:ao do carter .. 132
Regulador do ntvel do oleo , ... 135 Vela de aquecimento .. .. ..... 78
...J Regulador de velocidade Ventilador insuflador ... ... .. . . 98
Woodward ................ 129 Ventilador succionador . ..... . . 98

Geradores
<Pagina 143)
Gerador .... ...... ..... ... ..... .. : . . . ....... . ..... . ........ ·.... . 144

INHALTSVERZEICHNIS
Dieselmotor
(Seite 9)
u Bezeichnung Seite Bezeichnung
'"'·•.
·., ~Seite

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Abziehbilder ................ 151
Auswuchter .... ............. . 25
Kurbelwelle ... .... ....... ,'• .
Ladeluftkuhler . . . . . . . . . .. . . . . .
24
13
u Dichtungssatze . . .......... : .. 25 Ladeluftkuhleranschlusse . . . . . . . 12 . ,.1
Einspritzpumpe und Reglerantrieb 36 Luftfilter-Wartungsanzeige . . . . . 12
Entlufter . ·.. ........... ... ~ .·. 14 · Luftreiniiier.... ......... . ..... : II
u Handabschalter .............. 44 Motorblock und Deckel . . . . . ... . 22
Hubose .......... . . .. .... .. 14A Nockenwelle . . . . . . . . . . . . . . . . . 27
-I lnstrumentenbrett ...... , ..... 33 Olkuhler und Leitungen . . .... . . . . 48
Kolben · · . .... ........ .·....... 27 6lwannenunterbau . . . . . . . . . . . . 51
Kraftstoffentli.iftungspumpe .... 45 Pleuel .............. . . ...... 27
Kraftstoffilter ........ .. ... . . . 45
· Kraftstofforderpumpe ......... 44 Regler ........... . ..... ..... 38
Kraftstoffgemischregler .. . .. .. 34 . Reglersteuerung ...... ........ 35
...... Schmierfilter ................. · 52
Kraftstoffpumpengehause ...... 46
Kraftstoffventile und Leitungen . 47 Sch111ierpumpe . . . . . . . . . . . . . . . 50
Krummer ..... . .. ·........ . .. 18 Schwungscheibe .. . ....... . . .. 26
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Bezeichnung Seite Bezeichnung Seite
Sicherheitsabstellvorrichtung ... 41 Ventilsteuerung ...... .. . ..... 20
Steuerantrieb , vorne . . . . . . . . . . 28 Wartungsmesser ............. 32
Techn~che Oaten ............ . 156 Wasserleitungen . . . . . . . . . . . . . 10
Turbolader . ·. . . . . . . . . . . . . . . . . 15 Wasserpumpe . . . . . . . . . . . . . . . 9
Turboladerschmierventil ... ·.... -17 Zylinderkopf . . . . . . . . . . . . . . . . . 20

Zubehor
(Seite 58)
I...,
Abzweigkasten . , ............ . 77 Lufterantrieb . . . . . . . . . . . . . . . . 99
Anlasser ................... . 62 Luftreiniger .................. 118
Anlasser, elektrisch ......... . . 54 LuftreinigeranschluB ......... . 121
Ansaugdampfer und Dampf- Motorunterbauschienen ... ..... 142
abscheider . ............... 70 Ne8enantrieb . .· ............. . I00
Armaturen . .......... .. .. ,. .. 124 Notabschalter ............... IO I
Armaturenbrettanschlu13 ... . ... 123 Notabschalter, drehzahlabhangig I03
Atherstarthilfe . . . . . . . . . . . . . . . 71 Notabschalter, wasser-
Ausgleichstank ................ 96 temperaturabhangig ........ 100
L..
Auspuffitting ................ 122 t)lstandregler ....... . ........ 135
Auspuffflansch ...... ......... 122 t)lwannenunterbau . , . . ......... 115
Auspuffrohr ................. 123 Reglersteuerung .. : ........... 124
Autom . Start-Stop-Anlage ..... 73 Saugli.ifter . . . . . . . . . . . . . . . . . . . 98 L,
Batterie . . . . . . . . . . . . . . . . . . . . . 81 Schwerolausrustung . .......... 136
Dampfkuhlung ............... I08 Schwerolfilter ...... . ......... 138
Drehmomentfeder . .......... . 128 Seewasserleitungen ·.... : .. : . . . 89
Drehstromlichtmaschihe . . . . . . . . 79 Seewasserpumpe . . . . . . . . . . . . . 88
Drehzahlmesser ............... I04 Sicherheitsabstellvorrichtung . .. I03
Drehzahlmesserantrieb ........ I06 Steuerantrieb, vorne .. ·. . . . . . . . 92
:j u
Druckli.ifter . . . . . . . . . . . . . . . . . . 98 Stummelwelle ............. .. . 134
l
Druckluftstarter .............. · 63
Druckluftstarterventil . . . . . . . . . . 70
Generatoreinbaugruppe .. , .... 141
Turbolader · .................. I 13
Oberdruckventil des
Kurbelgehauses .. . . ........ 132
l
u
Gluhkerze . . . . . . . . . . . . . . . . . . . 78 Umbaugruppe .... ....... . : .. I08
Hydraulikstarter . . . . . . . • . . . . . . 53
Kraftstoffleitungen, elastisch ... 135
Vorreiniger und Befestigung .... 121 u
· Xunlernetz . . . . . . . . . . . . . . . . . . . 83 Wandlerolkuhler .............. 129
Kuhlernetzaufhangung . . . . . . . . . 82 Warmeaustauscher ............ . 85
Kupplung ...... . ..... . ...... 132 Wartungsmesser .......... . .. 107 u
Kupplung, elastisch . ...... , ... 139 Werkzeuge .................. 150
Ladeluftkuhler ........... . .'.'.. I 17 Woodward-Regler ............ 129
Ladeluftkuhleranschlusse ....... I 16 Zusatzpumpe . . . . . . . . . . . . . . . . 90

Generatoren I
"'-
(Selte. 143)
-
I
Generator ........... ........ . ............ ·........................ 144 I

u
i
,.

j
1
w

j
.l

· - - - _,.. ~- .... -----1,,J; .


.,;
.L ENGINE Caterpillar engines are identified with SERIAL NUMBERS and AR-
IDENTIFICATION RANGEMENT NUMBERS in some cases MODIFICATION NUMBERS
are also used. These numbers are shown on the serial number plate
Ii_ mounted on the engine.

· Caterpillar dealers need all of these numbers to determine which components were included on
the engine when it was assembled at the factory . This permits accurate identification of replace-
I
- ment part numbers.

ORDERING Quality Caterpillar Replacement parts are available from Caterpillar dealers
PARTS throughout the world. Their parts stocks are up to date and include all parts
normally required to protect your investment in Caterpillar engines. Some
dealers may have exchange/remanufactured parts available as an option. When ordering parts,
'
L your order should sp_
ecify the quantity, part number, part name and the serial number, arrange-
ment number and modification number of the engine for which the parts are needed. If in doubt
about the part number, please provide your dealer with a complete description of the needed
I I item.

HOW TO USE THE Caterpillar Parts Indented Within each illustration is a


PARTS BOOK Books include il- Part Names parts list Identifying each ser-
_..
I lustrations of the viceable part in the illustra-
groups or assemblies which make up the en- tion. When a part name is indented in this list,
gine. These illustrations show the standard it means that serviceable item is a part of the
components plus rnany of the attachments serviceable item under which it is indented.
·u available for the engine.
Abbreviations and Symbols
i -I The alphabetical index located in the front .._ Used to call attention to additional
part of the book should be used to determine • information shown elsewhere within
- the page number on which specific illustra-
tions are shown. Reference to those pages
the illustration.
O.D. Outside Diameter
Inside Diameter
will identify each of the individual serviceable I.D.
parts. · N/S Not Serviced
A Not Part of This Group
B Use as Required
,_
I Captions The caption under each illustra-
tion identifies the part number
C
D
Indicates Change
Order by the Meter
and name of the group or assembly shown. If E Order by the Centimeter
I I more than one illustration is included for any F _Not Shown
I
group, the caption identifies the specific en- G Order by the Inch
L gine serial numbers to which each illustration M Metric Part
applies. In some cases it is not possible to R Remanufactured Part May Be Avail-
I ,
determine the specific engine serial numbers able, Contact Your Cat Dealer
'
1_ to which different Illustrations are applicable. w These Parts are Not Exactly as
In those cases the caption identifies the illus- Shown
- tration as "First Type", "Second Type", etc. X Major Component Exchange May Be
'
I
Reference to the actual group or assembly is Available, Contact Your Cat Dealer
necessary in those cases to determine which y Separate Illustration - Now Used for
illustration should be used. Previous "I" Reference
Captions provide additional information such
z Not Serviced Separately
as page numbers where illustrations of sub Note: Continuing improvement and advancement
of product design may cause changes to your en-
- · assemblies are shown, information regarding gine which may not be included in this publication.
I quantities used, and other information in- Each publication is reviewed and revised, as re-
L. tended to assist the user in determining parts quired, to update and include these changes in
needs. later editions. -
: Whenever a question arises regarding your
Caterpillar product, or this publication, please con-
[_ sult your Caterpillar dealer tor the latest available
.-.,
information .
I
L

L· a, n
I
...
t I

IDENTIFICATION Tous les Moteurs Caterpillar portent un NUMERO DE SERIE et un L


DU MOTEUR NUMERO DE VERSION. Dans certains cas, its peuvent egalement
avoir des NUMEROS DE MODIFICATION. Ces numeros figurent sur
les plaques de serie, sur le moteur. Les concessionnaires Caterpillar doivent connartre tous ces
numeros pour savoir quels composants ont ete employes lors du montage en usine et trouver
u
plus tacilement le numero des pieces de rechange.

COMMANDE Les concessionnaires Caterpillar fournissent dans le monde entier des pieces
DE PIECES de rechange de qua lite Caterpillar. Les stocks de pieces sent perpetuellement
a
remis jour et comptent toutes les pieces necessaires pour assurer la bonne
marche de votre Moteur Caterpillar. Certains concessionnaires proposent egalement des pieces u
en echange standard ou renovees, au choix. Lors des commandes de pieces, mentionnez la
quantite, le numero et la designation des pieces ainsi que le numero de serie, le numero de version
et, le cas echeant, le numero de modification du moteur concerne. En cas de doute sur le numero
de piece, ii conviendra de fournir au concessionnaire une description complete de la piece en u
question.

UTILISATION DU Le Catalogue de dire que !'article en regard fait partie de !'en- L


CATALOGUE DE pieces comporte semble sous lequel ii figure.
PIECES des illustrations des
groupes ou ensem- Abreviations et symboles u
bles qui composent le moteur. Les illustra-
tions representent les composants standard • Symboles utilises pour attirer l'at-
et nombre des accessoires disponibles. • tention sur une information sup-
plementaire figurant ailleurs dans
Au debut du catalogue figure un index alpha- I' illustration.
'-'
betique qui renvoie aux pages et illustrations o.o. Diametre exterieur
1{ t
correspondantes. Toutes les pieces du mo- I.D. Diametre interieur
teur avec leurs numeros figurent dans ces
pages.
· N/S
A
N 'est pas fourni
Ne fait pas partie de cette ensemble
--
'

B Utiliser selon besoin n


Legendes Chaque illustration comporte C lndique une modification u
une legende comprenant le nu- D Commander au metre
mero de piece et la designation du groupe ou E Commander au centimetre
I
a
celle de !'ensemble. Si un groupe donne F Non represente
u
I

correspondent plusieurs illustrations, la le- G Commander au pouce


gende indiquera le numero de serie de cha: M Piece metrique
que moteur specifique. Parfols, ii n'est pas R Possibilite d'obtenir une piece reno-
a
possible de savoir quels numeros de serie vee; s'adresser au concessionnaire u
specifiques du moteur se rapportent les diffe- W Representation approximative de
rentes illustrations. Dansce cas, les legendes la piece
comportent la mention "Premier type", X Echange standard eventuellement
"Deuxieme type", etc. Pour determiner disponible; s'adresser au
quelles illustrations utiliser, ii faudra connaitre concessionnaire
la reference du groupe ou de !'ensemble Y Illustration separee - Remplace
'I
correspondant. l'ancienne reference "I" l
Z Non fourni separement
u
Les legendes indiquent egalement les nume- '
ros de page des plans des sous-ensembles,
les quantites utilisees et autres ·renseigne- Nota: En raison du progres technique et des ame- 1
liorations continuelles apportees au materiel, votre '-
a a
ments destines aider l'utilisateur determi-
mateur comporte peut-etre des modifications qui
ner quelles sont les pieces necessaires. n'apparaissent pas dans la presente publication.
Les editions ulterieures seront revues et corrigees
Numeros Chaque illustration comporte la en consequence.
de piece liste des pieces qui la consti- En cas de doute sur un detail de votre Moteur
en retrait tuent et que l'on peut se procu- Caterpillar ou sur le texte de la presente publica-
rer. Lorsqu'une designation de
piece est en retrait de cette liste, cela veut
tion, adressez-vous
Caterpillar.
a votre concessionnaire u
1- LJ

~: .~

1 ., I
;✓ 1
. MOTORES Los·motores Caterpillar se identifican con NUMEROS DE SERIE y NUMEROS
DE DISPOSICION. En algunos cases, NUMEROS DE MODIFICACION se usan
I , tambien. Estes numeros estan en la placa del numero de serie del motor.
Los distribuidores Caterpillar necesitan estos numeros para determinar con que componentes se
· arm6 el motor en la tabrica. Esto permite una identificaci6n exacta de las numeros de pieza de
repuesto.
-
COMO PEDIR Piezas de repuesto Caterpillar de calidad estan disponibles de los distribui-
REPUESTOS dares Caterpillar en todo el mundo. Sus existencias actualizadas incluyen
todas las piezas normalmente requeridas para proteger su inversion en
motores Caterpillar. Algunos distribuidores pueden tener piezas reconstruidas de intercambio,
disponibles como opci6n. Al pedir piezas de repuesto, especifique en su pedido la cantidad, el
I numero de pieza, el nombre de1 la pieza, el numero de serie, el numero de disposici6n y el numero
L de modificaci6n del motor para el cual se necesitan las piezas. Si tiene duda del numero de pieza,
dele al distribuidor una descripci6n complete de la misma.

COMO USAR Los Catalogos de significa que esta pieza forma parte de la
ESTE CATALOGO Pie2:as Caterpillar pieza utilizabte inmediatamente arriba.
tienen ilustracio-
' I
nes de las grupos o conjuntos que componen Abreviaturas y simbolos
u el motor. Estas ilustraciones muestran los
• Utilizado para indicar que hay infor-
componentes estandar y muc:hos de los ac-
cesorios disponibles para el motor. • maci6n adicional al respecto en
alguna otra parte de la ilustraci6n . .
._; 0.0. Diametro exterior
Se debe utilizar el indice atfabetico al frente
de este catalogo para determinar el numero 1.0. Diametro interior
I de pagina donde se encuentran ilustraciones N/S No se suministra
u especificas. Dichas paginas identifican las A No es pieza de este grupo
piezas utilizables. B Utilizado segun la demanda
C lndica cambio
D Se pide por metro
l.J Titulos El titulo debajo de c:ada ilustraci6n
E Se pide por centimetre
identif ica el numero de pieza y el
F No se muestra
nombre del grupo o del conjunto indicado. Si
G Se pide por pulgada
se incluye mas de una ilustraci6n de cualquier
I--- grupo, el titulo identifica nume1ros de serie de
M
R
Pieza metrica
Puede estar disponlble coma pieza
los motores correspondientes a cada ilustra-
reconstruida, comuniquese con el
ci6n. En algunos cases no es posible determi-
I distribuidor Caterpillar
u nar los numeros de serie de los motores co-
rrespondientes a las diferente1s ilustraciones.
w Estas piezas no son exactamente
como se muestran
En esos cases, el titulo identifies la ilustraci6n
X Puede ser posibte et intercambio de
I I coma "Primer ,ipo", "Segundo tipo", etc. Es
Componentes Principales.
u necesario referirse al grupo C> conjunto en si
para determinar cual ilustnaci6n se debe
Comuniquese con el distribuidor
Caterpillar
utilizar. y
I ' llustraci6n separada - se usa ahora
· uI Los titulos proveen informaci6n adicional: los como referencia a una ilustraci6n
numeros de las paginas en que aparecen las anterior
I 1 ilustraciones de los subconjuntos, las canti- z No se suministra por separado
' dades utilizadas y .demas informaci6n para
L ayudar al usuario a determinar las piezas Nota: Las continuas mejoras y adelantos en di-
serio podrian originar cambios a su motor que no
necesarias.
se incluyan en esta publicaci6n. Cada publicaci6n

L Nombres
de pieza
En cada ilustraci6n hay uria
lista de piezas que identif ica ·
es analizada y revisada para actualizar e incluir
estos cambios en ediciones subsecuentes.
Cuando tenga alguna pregunta acerca de su pro-
I sangrados las piezas u1tilizables en la ducto Caterpillar o esta publicaci6n, consulte al
L ilustraci6n. Cuando el nombre
de una pieza esta sangrado en esta lista,
distribuidor Caterpillar para obtener la informaci6n
mas reciente.

L
~ . .,

:r
IDENTIFICACAO
DO MOTOR
Os motores Caterpillar sao identificados pelos NUMEROS DE SERIE e
NUMEROS DO ARRANJO. Em alguns cases sao usados, tambem,
u
NUMEROS DE MODIFICAQAO. Esses numeros aparecem na placa de
numero de serie montada no motor.
Os revendedores Caterpillar necessitam desses numeros para determinar quais componentes
foram originalmente incluidos no motor durante a montagem na fabrica. lsso permite uma
identificayao precisa dos numeros de pec;:a de_ reposic;:ao.
u
COMO OSTER As Pec;:as de Reposic;:ao de Qualidade Caterpillar estao disponiveis nos reven-
PECAS dedores Caterpillar no mundo inteiro. Seus estoques de pec;:as sao atualiza-
dos e incluem todas as .pec;:as normalmente necessarias para proteger seu
investimento nos motores Caterpillar. Alguns revendedores podem ter pec;:as de troca/remanufa-
turadas disponiveis, como uma opc;:ao. Ao fazer um pedido de pec;:as, especifique a quantidade, o
numero de pec;:a, o numero de serie, o numero do arranjo e numero de modificac;:ao do motor a
que as pec;:as se destinam. Se houver duvidas quanto ao numero da pec;:a, fornec;:a ao seu
revendedor uma descric;:ao completa do item necessario.
--
COMO USAR 0 ·o s Catalogos de significa que tal item e servic;:avel e faz parte
CATALOGO DE Pec;:as Caterpillar in- do item servicavel anterior.
PECAS cluem ilustrac;:oes
dos grupos ou con-
Abreviaturas e Simbolos L
juntos que compoem o motor. Essas ilustra-
c;:oes mostram os componentes padrao e .._ Usado para alertar sobre informs-
muitos dos acess6rios disponiveis para o • c;:oes adicionais mostradas em
motor. outro lugar dentro da ilustracao. ·
O.D. "Outside Diameter'' (Diametro Ex-
O indice alfabetico, no inicio do catalogo, terno)
deve ser usado para determiner o numero da I.D. "Inside Diameter'' (Dlametro ln-
pagina em que se encontra determinada ilus- terno). u
trac;:ao. Consultando tais paginas, voce iden- N/S wNot Serviced" (Nao servic;:ada)
tificara cada uma das pec;:as servic;:aveis, A Nao f az parte deste grupo
individualmente.

• Legendas A legends de cada ilustrac;:ao


B
C
D
Use conforme necessario
lndica modificacao
Vendido por metro
.,• u
identifies o numero da pec;:a e o
nome do grupo ou do conjunto mostrado. Se
E
F
Vendido por centimetre
Nao mostrado . i ·u I

i
for incluida mais de uma ilustrac;:ao para qual- G Vendido por polegada
quer grupo, a legends indicara os numeros M Pec;:a metrics
de serie do motor especifico a que cada ilus- R Pec;:a remanufaturada. Pode estar I
trac;:ao se aplica. Em alguns casos, nao e disponivel. Consulte o seu revende- . ' u
possivel determinar os numeros de serie do dor Cat.
motor especifico a que as diferentes ilustra- W Essas pec;:as nao sao exatamente i
96es se aplicam. Em tais casos, a legenda como mostradas. '

identifica a ilustrayao coma "Primeiro Tipo", X lntercambio de componentes prin- w


"Segundo Tipo", etc. Sera, entao, necessario cipais pode estar dlsponivel. Con-
referir-se ao conjunto ou grupo real para de- suite o seu revendedor Cat. :
( i:
terminar qual ilustrayao devera ser usada. Y llustrac;:ao separada. Agora usada u
para reterencia previa "I".
As legendas fornecem lnformac;:oes adicio- Z Nao servic;:ada separadamente
nais, tais como: numeros das paginas onde
sao mostradas as ilustrayoes de subconjun- Nots: Os contlnuos aperfeii;;oamentos e avani;;os u
tos, informac;:oes referentes as quantidades no projeto do produto podem ocasionar modlfica-
usadas e outras informac;:oes que se desti- i;;oes em seu motor, que ainda nao estejam inclui-
nam a auxiliar o usuario a determinar as pe- das nesta publicai;;ao. Cada publicai;;ao e revisada
e corrigida, conforme necessario, para atualizar e 1..J
c;:as necessarias.
incluir essas modlficai;;oes nas edii;;oes mais ....~tf
recentes. ·~

Nomes de Cada ilustrac;:ao apresenta '.~

I·,.
Pe~as uma lista de pec;:as que iden- Sempre que surgir uma questao concernente ao u
Desalinhados tif ica cad a pec;:a servic;:avel seu produto Caterpillar ou a esta publicai;;ao, con-
na ilustrac;:ao. Quando um suite o seu revendedor Caterpillar quanta as mais
nome de pec;:a esta desalirihado na lista, recentes informai;;oes disponiveis. ·
.
~ --- .,. - ·- - - ~- ...!.. • •
.~

.. . ~\\ '

-·... , ......· .·
: ,, . .
. "- ,. .
;.
Ll ,
.

u
MOTOR- Caterpillar-Gerate werden durch SERIENNUMMERN (SERIAL NUM-
KENNZEICHNUNG BERS) und BAUGRUPPENNUMMERN (ARRANGEMENT NUM-
I BERS) gekennzeichnet. In
einigen Fallen werden auch ANDE-
RUNGSNUMMERN (MODIFICATION NUMBERS) verwendet. Diese Nummern sind auf dem Se-
L riennummernschild am Mo1tor angegeben.
Caterpillar-Handler benotig1en diese Nummern, um testzustellen, welche Bestandteile beim Zu-
sammenbau des Motors im Werk verwendet wurden. Dies ermoglicht genaue Bestimmung der
Ersatzteilnummern.

ERSATZTEIL- Qualitatsteile von Caterpillar sind weltweit bei Caterpillar-Handlern erhalt-


BESTELLUNG lich. lhre Ersatzteillager befinden sich auf dem neuesten Stand und enthal-
ten alle Teile, die normalerweise benotigt werden, damit sich 1hr Kaut von
Caterpillar-Motoren bewahirt. Eventuell hat der Handler Austausch- oder werkuberholte Teile
l vorratig. Die Ersatzteilbe~!ollung muB Anzahl, Teilnummer, Bezeichnung sowie Seriennummer,
Baugruppennummer und Anderungsnummer des Motors, fur welchen die Teile benotigt werden,
enthalten. Kann die Teilnummer nicht gen au festgestellt werden, muB der Handler eine vollstandi-
ge Beschreibung des benotigten Teils erhalten.
_,
ERSATZTEILBUCH- Caterpillar-Er- eine Bezeichnung in dieser Liste einger0ckt
ANWENDUNG satzteilbucher ist, bedeutet dies, daB das lieterbare Teil zu
enthalten Abbil- der Gruppe gehort, unter der es eingeruckt
_j
dungen von Teil- oder Baugruppen, aus de- ist.
nen sich der Motor zusammensetzt. Diese
Abbildungen zeigen die Standardbauteile AbkOrzungen und Symbole
I_ J und viele der fur den Motor lieferbaren • Hinweis auf zusatzliche Angaben
Zusatzausr0stungen. • an anderen Stellen in der Abbildung.
· O.D. AuBendurchmesser
I I Ein alphabetisches lnhaltsverzeichnis befin- _ l.O. lnnendurchmesser
u det sich am Buchanfang und dient zur Fest- N/S Nicht lieferbar
stellung der Seite, die eine bestimmte Abbil- A Nicht Bestandteil dieser Gruppe
-dung zeigt. Bezugnahme auf diese Seiten B Wenn erforderlich ·
kennzeichnet jedes einzelne, lieferbare Teil. C Anderung
D Nach Meter bestellen
Bildunterschriften Die Bildunterschrif t E Nach Zentimeter bestellen
[ jedetr Abbildung gibt
die Teilnummer und Bezeichnung der gezeig-
ten Teil- oder Baugruppe. Wenn mehr als
F
G
Nicht gezeigt
Nach Zoll bestellen
M Metrisches Teil
eine Abbildung fur. eine bestimmte Gruppe R Werk0berholtes Teil erhaltlich.
G- vorhanden ist, werden in d1er Bildunterschrift
die genauen Motorseriennummern, auf die
Fragen Sie lhren Caterpillar-
Handler. ·
, sich die Abbildung bezieht, aufgetohrt. In ei-
nigen Fallen ist es nicht mtiglich die genauen
Motorseriennummern, die mit verschiedenen
W Diese Teile sind ahnlich
wie gezeigt.
u Abbildungen verwendet werden konnen,
X Im Austauschprogramm (Major
Component Exchange) erhaltlich.
festzustellen. Die Bildunterschift bezeichnet Fragen Sie lhren Caterpillar-
I I dies mit "1. At,.1sfuhrung", "2. AusfOhrung", Handler.
I
L I usw. Hier ist ein Hinweis auf die tatsachliche Y Einzelabbildung - An Stelle des
Teil-oder Baugruppe erforderlich, um festzu- vorhergehenden "I" Hinweises
,7 stellen, welche Abbildung zutrifft. Z Nicht einzeln tieferbar
Ferner geben die Bildunterschriften zusatzli- Hinweis: Laufende Verbesserung und Weiterent-
che Auskunft Ober Seiten die Untergruppen wicklung der Ausfuhrung kann zu Anderungen an
zeigen, Ober die verwendete Anzahl und wei- lhrem Motor fi.ihren, die nicht in dieser Veroffentfi-
I I
tere Information, die dem Benutzer die Er-
L, mittlung der benotigten T◄aile erleichert.
chung enthalten sind. Jede Veroffenttichung wird
nachgepruft und uberarbeitet, wie benotigt, um
diese Anderungen auf den neuesten Stand zu brin-
Eingeruckte lnnerhallb jeder Abbildung gen und in Neuausgeben einzufi.igen.
u ·Teil- befindet sich eine Ersatz-
bezeichnungen teilliste, in der jeder liefer-
Mit Fragen in bezug auf lhren Caterpillar-Motor
oder diese Veroffentlichung, wenden Sie sich bitte
bare Teil der Abbildung aufgefi.ihrt ist. Wenn an lhren Caterpillar-Handler.
,7
u
~l i.1 . _,
' '

~-
I

t
- :
. I, -I
'.r 1.
I I
REMANUFACTUREDC:OMPONENTS ~

As an option when making repairs consider Caterpillar


Remanufactured Components. C:omponents that are L.J
available through the Caterpillar l=lemanufactured Program
are noted three ways in the par·t~ -book: u
• with the letter R in 1he note, field of ,he parts list
• with an R* at 1he beginning of 1he first line of the ,~
caption u
• with an •R at the end of thEt first line of the caption
. '
Typical components included in the Reinanufacturing
Program include:
J
ALTERNATORS
L
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE I
CRANKSHAFTS - UPGRADE TO NEW u
CYLINDER HEADS
FUEL NOZZLES r
FUEL PUMP AND GOVERNORS u
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS I
TURBOCHARGERS - COMPLETE u

.
TURBOCHARGER CA1RTRIDGES
WATER PUMPS .
Caterpillar Remanufactured Ensiines ,for many engine
. u
arrangements are also availabhe.
Check with your local Caterpilbu Dealer for the avail-
ability_of Remanufactured Com1?onents. · I
L

0
l
u
f

0
f
u
--~~ '-~- -- . ~--- • -~-·-· ~-:··---~--·· • ----,.--.ov,- -~ ..:... -
I
.,r . -· - - - - - - - - - •-· _.,.,,_.,.,_,....,
......
,, -,-•-.-~-. .J.-~- -- L,
COOLANT CONDITIONER ELEMENTS u
-;:
. . . Conveniently prevents corrosion, cavitation and erosion I
in cooling system
u
Customer Benefits:
Protects against cavitation, foam, corrosion and scale build-up
• Provides measured c;::ooling conditioner ·
Description: -
Coolant conditioner is now available in spin-on type elements for all diesel engines. I I

The elements contain a dry corrosion inhibitor which dissolves in the coolant. The in-
hibitor protects against cavitation, corrosion, foam and scale, reducing and eliminating
· pitting of cylinder liner surfaces and cylinder blocks. This protection extends the life
of cylinder liners, blocks and water pumps.
Two types of coolant conditioner elements are available, a "precharge" element and
maintenance element. These elements contain a premeasured amount of inhibitor, which
is distributed into the cooling system. When correctly used, the precharge element
will keep the cooling system inhibitor at an acceptable level during the first service
interval after the system is filled with new coolant. The "maintenance" element is used
to keep the inhibitor at the correct level in the system after the first (precharge) ser-
vice interval. Coolant conditioner elements should be changed at every oil change
interval. The entire coolant system should be drained and flushed every two years or
u
4,000 hours of operation.
Note: The coolant conditioner elements can be used with any ethylene glycol type anti-
freeze, but must not be used with Dowtherm 209 Full-Fill Coolant. Presently, no corro-
sion inhibitor is available for addition to a cooling system with Dowtherm 209 Full~Fill.
Parts Needed:
'._
Cooling Maintenance
System Capacity Base Valve Precharge Maintenance Period j~
Gallons Liters Assembly Assembly Element Element (Hrs.)
6-8 22-32 9N3668(1) 9N3666(2) 9N6123{1) 9N3717(1) 500 1_

9-12 33-47 9N3668(1) •· ·9N3666(2) 9N6123(1) 9N3718(1) 500


13-16 . 48-62 9N3668(1) 9N3666(2) 9N3366(1) 9N3717(1) 250
17-22
22-30
63-85
86-115
9N3668(1) 9N3666(2) · 9N3367(1)
9N3668(1) 9N3666(2) - 9N3367(1)
9N3368(l)
9N3718(1)
250
250
I
I_
I
31-43 116-165 9N3668(2) 9N3666(2) 9N3367(2) 9N3368(2) 250
or
31-43 116-165 9N3668(1) 9N3666(2) 1W5518(1) 9N6123(1) 250
44-65 166-247 9N3668(2) 9N3666(2) 1W5518(2) 9N3718(2) 250 L

u
-I
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LJ

I
- ,.
LJ

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r (_ r-· r-:-- c- c- - c- C.- - r.--:- ( -- ( [- ( ( - - r- - (-

T
f ( [ {

.....-:

4L8800 WATER PUMP GROUP•R


Serial No. 68B2540 To 6884761 Inclusive. See Page 25 For Gasket Kit
Refer Also To Pages 88,888,888.01.90 & 91 For Special Parts

4L3437-GASKET_____ .::. • .I
I-HOUSING ASSEM. __7L 143
I-BALL------ _509318 Sl57i-BOLT -----U. 75" long)--- 4
(PART OF HOUSING ASSEM. ') -OR-
7Ll43 .,,,. 1C2251-BOLT---(l. 875" longl·-- 4C
3B4506-LOCKWASHER · -------- 4

I-SEAL ________IH8278 ~--3B1915-BOLT_ _________ I


I 4L3761-RElA1Nl!R ASSEM _J
I- IMPELLER- _____7LI04
5L2660- BEARING!... _____ I ,I
(PART OF RETAINER ~SSEM.4L376i)
8-BOL"f_______ 3H5841
8-WASHER _____ 5L5840 C
6L9080-SHAFT________ J .I -
rnm
r
• 1.·WASHER-------6F'2691 m
1-RIN<L _ - ----2S3966~----
1-SEAL~- _____3S3535 z
C)
•1-NUT____ .;. ___ .;.._3H2018._ ___
A I-COTTER PIN_____ 3F2771 zm
-WASHER-- -----9S5168
- BELLOW ASSEM ____6H3491---....,_--
PAATS OF SEAL ASSEM, gssl69)
' ---4L3756-BEARING _______f £

---S1571-BOLT. _________ 4
> I-COVER _____ .____ 4L6231
2N25&0-SEAL _________ IC
2H5558-00WEL _______ ....J
(PART Of RETAINER ASSEM 4L376!)

1A2029-BOLT---U.125" longl--- 2
IO-GASK£T______ 4L6706--- -OR-
I-WATER PUMP REBUILT KIT-
- IW7081 S1588 • BOLT ---Cl. 25" long}---- 2C
(CONSISTS Of" PARTS MARKED&) 5L5840-WASl-fER------------ -- 2
I-PLUG __ ________ 3Fl3~7 4L996!'>- GASKET_____ _ __ f
I-GASKET _______ 583265 C INDICATES CHANGE
,...__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___::.,__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __:.:...:..:__::..:..__J"'
333310
l , /' I
~
C ( ( _, L [_ - [ (_ .• l ( c:- (-:-

T
C ( - J ( I - ·( I

r
~ i

4L8800 WATER PUMP GROUP*R


Serial No. 6884762-Up. See Page 25 For Gasket Kits
Refer Also To Pages 88A,888,888.01,90 & 91 For Special Parts

C 18 1A2029 2 BOLT
C 484278 2 WASHER
. 1.58MM(.0625 IN.) THICK
2 C 19 6N4744 1 ADAPTER '
C 20 6N5475 1 SEAL
25-3 C 21 6N5476 1 RING
C 22 6N4743 1 SEAL AS.

6
12

NOTE IEF
NO
PAIT
IUIIIU OH DESCftlPTION
-mC
(/J
m
. r

i
C 1 5N 1687 1 HOUSING AS.
C 5B9318 1 BALL m
2 6L8972 1 GOVEA z
C
C
4L6706
3 3H5842
5F548
10 GASKET
8 BOLT
8 WASHER
-
C)
z
rn
2.77MM(. 109 IN.) .THICK
C 4 5L5840 2 WASHER
I 1.27MM(.050 IN.J THICK
I 5 1HB27B 1 SEAL
6 7l 104 1 IMPELLER
I- 7 1C2251 4 BOLT
> 3B4506 4 LOCKWASHEA
B 4l3437 1 GASKET 23 3F1357 1 PLUG
9 3B1915 1 BOI. T 5B3265 1 GASKET
107F7510 5 LOCK J 24 3H2018 1 NUT
11 2N2560 1 SEAL J 3F2771 1 GOTTER PIN
CJ l2 5N4378 1 SHAFT AS. CJ 3K363 1 WASHER
J 13 4L3756 1 BEARING C 25 8J6775 8 SEAL
14 S1571 4 BOLT THE FOLLOWING REPAIR
15 4L3761 1 RETAINER AS. KIT IS AVAILABLE:
16 5L2660 1 BEARING C 1W4011 1 Kil {WATER PUMP REBUILD)
17 4L9965 1 GASKET (INCL. PARTS MARKE.D J)
C INDICATES CHANGE 316779 U)
to

l~
I
10 CATEl?PILLAR D3 79B ENGINE I
L

• I
2 3 45 5 6·7·8 9 10 II 12
13

14

6·8
15

lJ

I I
l..i

L-
40 I

u
37
,-j
L
17 4F411 BOLT--- ---- -·· ·· · · ·· ·•···· ---- - 2
il
18 3Nl238 GASKET-····------·-·-·-··--·-- 1
19 Sl588 BOLT----------·----------··---- 8 r
20 5M2894 WASHER·-- '·-··--·-·-·····-·---- 20 ,.
~
I I

7-8
3_8 19·8
21 51619 BOLT-····IUse As Requlredl-----·-
22 4L6215 ELBOW···--·· -- ·- -•---· ---- --· --
10
l
t i_,

23 315389 PLUG······-···-· -•• ----·--- ---- 6

f
24 4L62 I 6 GASKET-----•---------------•h• 1 1
I
25 9M4217 SEAL··--·-·····-----·-·-······· 2
26 2N4897 TUBE···-·····-····-············ 1 L
39 27 51590 BOLT·-······•·····-············· 12
28 2N4764 FLANGE························ · · 3
I I
29 7L6005 GASKET··~·-·················- --
30 5B2638 BOLT--·················-·······
31 6L5851 REGULATOR ____ : •••••••••••••••••
32 SI608 BOLT··············--·---·-·----
5
1
4
5
.1·
.:i
~

REF. PART
NO. NUMBER
DESCRIPTION OTV
33 3N6067 COVER------·------- --- -------·-
S1595 BOLT --· · -•· •·- -· · · · ---· -- ----- •
34 384508 LOCKWASHER-···-··-······-··--·
l
4
4 t
lu I
I

7L 3202 COUPLING ASSEM. ·--······-····- l 2N849 WASHER····--·-··-···-···-·-·-- 4 •


l· 8L8586 SEAL ASSEM. •••••••••••••••••• 2 35 3Nl235 MAN IFOLD--- -· ------- ·--· •--- •-• l
2N8915 ELBOW-----·-· -·-· -· ---------- -- - l
36 3Nl376 GASKET···--····-·----··-·····-·
2· TUBE ASSEM,' ··-···-···-····--·- l
3 9M4218 SEAL·-·-·-·-·-········ - • ··---- 2 8L5197 l-
4 5M6213 PI.UG······-··-··-··-········· 3 37 4L5832 GASKET·-·---------·-···-···--·- l
l ELBOW-·-·-----·-----··-------·- l
5 2N7242 TUBE ASSEM. ·····-·······-··-··
14 38 2N8827 GASKET--·-·-·-··-·------·--·-··
1A2029 BOLT·-----··-···ll. l25" t.dngl···- 4L7885 l
6
7
S1571 BOLT···-·······-U. 75" Lang)---·· 10
311 7L4196 COUPLING ASSEM. ·--······-·-··
I rI
l D4 717 NUT-----····-•······-···-·····- 10 8L8227 SEAL ASSEM. ···---··-·-·-·-·- 2
8 3B4506 LOCKWASHER----(Use as Required ► 70 40 3Nl448 ELBOW-------------- -··--·- •· ·- · l G
9 2N570 GASKET---•---·-----------·-·- -- 2
41• 3Nl371 COUPLING ASSEM. ··-·······-····
i J
10 2N741 · GASKET---•·················-···· l 2N8866 SEAL ASSEM. ···--···-···-·-··· 2 ) ·1
3N1444 TUBE ASSEM .••••••••••••••••••• l 42 SI 594 BOLT--·- ----- ---- ---··--· · --- • ·- 8
11 4B8756 NUT···············•··-··•····· 2 43 7S9327 COVER-·····---------·-···--···· 2

i~
12 5K9243 aeow----······· --------••····· - 2 44 3N 1-3 77 TUBE ASSEM. --·· ·-·-·--·· ···-· l
13 4M5317 BUSHING·--·······-········· 2 45 3N6066 HOUSING ASSEM. ·-·····-· ····-- I
14 2N558 ELBOW--·-·-· -•-- ------··-···-· -. l 46 3S 9643 SEAL·····--····-····--·-·-··· 4
15 2N568 GASKET-------------··--·-----·- 2
16 3Nl237 CONNECTOR···--- ----------- --· - I

,~
114422

WATER LINES (3N1445 N/S)


Serial No. 6882540 to 68B2648 Inclusive
Refer also to Pages 85, 86, 87, 89, 96, 100, 101
and 103 for special parts

ALWAYS GIVE SERIAL NUMBER WHEN OR DER I NG PARTS, I


.,_,'

••
DIESEL ENGINE lOA .

I
L 2 . 3 45 5 6·7· 8 9 JO II 12
13

- 14

- 44 ~---_j
29-43----+--i--::JII

-
.__

40
21-2
~

22
24
-1
.._;
C 17 5F4899 BOLT--------------------------- 2
18 3Nl238 GASKET------------------------ l
C 19 S1S88 SOLT--------------·------------ 12
....., 38 19-8 20 5M28U WASHER------------------------- 20
21 S1619 BOLT-----IUse as Required)---·---- 10
7-8 22 4L62l 5 ELBOW- -- -- ------------ --------- l
! . 23
24
3J538 9 PLUG-·------------·------------
4L6216 GASKET-----------······· ··-----
6
l
'-' 25 9M4217 SEAL--------·-·--·· --·-···---·- 2
26 2N4897 TUBE------------· ·-··--------- - 1
39 27 S1590 BOLT - -. ------------···----·-- 12
28 2N4 764 FLANGE---•• ·--------- --···------ 3
I I
29 7L6005 GASKET-------·----------------- 5
30 582638 BOLT --- ---- --------- ------------ l
31 6l585l REGULATOR- -- ------------------- 4
32 Sl608 BOI.T------------ --------------- 5
33 3N6067 COVER---------------------- . -- I
IIEF. ~ART S1595 BOLT---------------------------
NO. NUMBER DESCRIPTION QTY 4
34 3B4508 LOCKWASHER--- ---· -· ---- ------- 4
7L3202 COUPLING ASSEM. --------------- l 2N849 WASHER---------·-·····--------- 4
1
8LB 58 6 SEAL ASSEM. ------------------ 2 3.5 3Nl235 MAN I FOLD---------·-·--------- -- l
2 2NB 915 ELBOW-----·--------------------- l 3Nl376 TUBE ASSEM. ---------·-·------- 1
3 9M4218 SEAL--------------------------- 2 36
8L5197 GASKET-----------·-·------------ 1
4 5M62 l 3 PUJG--------------------------- 3 37 4L5832 GASKET-----------·------------- I
C 5 ZN 7242 TUBE ASSEM. ·····-··---------·-- l 2N8827 aaow-------------------------- l
C 6 1A2029 BOLT------------(1.125" Longl---- 10 38.
4L788 5 GASKET----------··--·---------- l
S1571 BOLT------~---··11. 75" Longl·-·- 10 7L4 l 96 COUPLING ASSEM. ---···-------- I
7 39
104 717 NUT --- -- ------•------ - --- ------- 10 8L822 7 SEAL ASSEM. ··--·-··--···---- 2
8 384506 LOCKWASHER-·--{Use as Required! 70 C 40 3N4 790 ELBOW-----------·-·-·---------- l
9 2N570 GASKET------·-·--- --- ---------- 2 3Nl371 COUPLING ASSEM. --·-··--··-··-- l
10 2N741 GASKET----------------------· --- I 141
2N8866 SEAL ASSEM. ······· --····----- 2
., I 3Nl444 TUBE ASS£M. ·······-·---------- l 142 S1594 BOLT----------------------------
I 11 8
4 B8756 NUT--------·- ······---------- 2 43 7S9327 COVER---·--------------------- - z
12 5K9243 ELBOW· -- -- --- --- --- ----------- -- 2 144 3Nl377 TUBE ASSfM. --···--·····------· l
13 4M 5317 SUSHI NG--------··------------- 2 45 3N6066 HOUSING ASSEM, ·:---··-·--···- l
14 2N558 ELBOW------------- ------------ - I 46 JSq643 SEAL· .•-----·-··-------------- 4
15 2N568 GASKET-------- ···-------------- 2 C 47 3M704' PWG·- -- - ··-··-··-········-·· l
16 3Nl237 CONNECTOR- -- ------- ------- -~-- I
...... C INDICATES CHANGE J4l 1'14

WATER LINES (3N1445 N/S)


Serial No. 6882649 to 68B2817 inclusive
Refer also to Pages 85, 86, 87, 89, 96, 100, 101 and
· 1 03 for special parts
' I
I
...... ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR~' PERFORMANCE
1
U---·· ...

-
..
..__,
10B CATERPILLAR D379B · ENGINE

1
13

14
..__.
6·8
15

._,

..__,
J

40
......
47
37 i I
46 " L....

17 5 F4899 BOLT-----··-------············· 2
~
18 3N 1238 GASKET·-·········-··· ········· l
19 S l 588 BOLT-·······-··--···-·· ········ 16
20 5M 28 94 WASHER····~······-··········-·- 20 '-'
38 19-8
21 Sl6H BOLT-····<Use as Requir-edl····-·-· 10
7•8 22 4L6215 ELBOW·························· l
23 3J 538 9 PLUG-··-·--····-··-··-·--··---·
24 4 L62 l 6 GASKET----·--··-···-··-··-···-- 1
25 9M4217 SEAL·····-·····················
6

2
~· l
L;
'
26 2 N48 9 7 TUBE····_._ ...• _.•••••. _________ 1
39 C 27 S 1590 BOLT--------------------·---·-- 8
C 28 2 N4 764 FLANGE---·-------------------.-- - 2 i I
29 7L6005 GASKET-----·················· · · 5
30 5B2638 BOLT·----·--·-········-----·--·· 1
31 6L5851 REGULATOR·--·················-- 4
32 SI 608 BOLT···-··-···-----------·----- 5
33 3N6067 COVER-·--·--·----------- ---··-- I
REF. PART DESCRIPTION DTV S 15 95 BOLT-··-··- --- -· - -- · -- ·-· -·- --- 4
NO. NUMBER
34 3B4508 LOCKWASHER-··················- 4
7L3202 COUPLING ASSEM. --·-··-·----·-· l , 2N849 WASHER·-····-·--··---··--·---·· 4
I 8L8586 2 35 3Nl235 MANIFOLD--········· · ----··- ---- l
SEAL ASSEM. --·····---·-·····-
2 2N8915 ELBOW··············-··-·· ---· • • • l 36 3Nl376 TUBE ASSEM. ····-·····-····~--- l l..__,
I
3 9M4218 SEAL··-········-·---·-·-·-·- --- 2 8 L5 l 9 7 GASKET----------·-·······--·-· -- I
4 5M62ll PLUG·------·---·---·--- -•-• ·- -· 3 37 4 L58 32 GASKET-·-·-·················-·- l
5 2N 7242 TUBE AS SEM. -------·····-···-·-· I 3S 2N8827 ELBOW·························· I
6 1A2029 BOLT ··--·--····-(l. l25" Lo11gl···· 10 4L7885 GASKET·························· 1
S1571 BOLT·--···--··--!l. 75" Long!·---
7 1D4717 NUT----···--···-·--···-·-··--···
10 39 7L4l 96 COUPLING ASSEM. ············-· l l.......
I
l
10 8L8227 SEAL ASSEM. ·-···-···-······· 2
8 3 B4 506 LOCKWASHER·---(Use as Required ► 70 C 40 3N4 790 ELBOW·························· l
9 2N570 GAS KET-··-···-·····-··········· 2 41 • 3Nl371 COUPLING ASSEM.··········-···· l
10 2N74l GASKET-··-·········-····-······· l 2N8866 SEAL ASSEM. ·---···-···-·-···· 2 ·1
3Nl444 TUBE ASSEM. -·--·-·---·· ·--···· l 42 S 1594 , BOLT·· ··· ········-·· ·····-······ 8 I I
11 488756 NUT---·········•····--·····- -- 2 43 7 S 9327 COVER··--·····--- ·--·-·· ------- 2 '-'
12 51(9243 ELBOW···---- -- -· -- -- -- • · ·• · · • ·• • 2 44 3Nl377 TUBE ASSEM.------------ 0 -·--·· l
13 4M5317 BU SH ING••············· · -······ 2 45 3N6066 HOUSING ASSEM -···-·····-·--- I
14 2N558 ELBOW················-········· l 46 3S9643 SEAL·-·-·······-··-········-·- 4
15 2N568 GAS KET·---···-···-· -· - -• •• · --- - 2 47 3M7045 PLUG··········;···-·-··--·-··-·- l
1 C 48 3N6240 FLANGE-· ···:······-··········-·· l Li
16 3Nl237 CONNECTOR-···--·-···· ·· · ·· ··· -
C IND !CATES CHANGE 14,195

WATER LINES (3N1445 N/S) .


L.I
Serial No. 6882818 to 6882820 inclusive
Refer also to Pages 85, 86, 87, 89, 96, 100, 101
and 103 for special parts
I I
I
ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS LJ
- DIESEL ENGINE lOC

- 2
IJ

14

6·8
15

- 44
29·43

...... 8-42

'-'

40 TO
,,_, FLYWHEEL 21-2
HOUSING
22
24

'-'
20 5M2894 WASHER·······-······-·······-·· 20
21 51619 BOLT-------(Use as Required!----- 10
22. 4L6215 ELBOW·----···----···--·------··- I
23 3J5389 PLUG ·------------·---•---------- . 6
38 19·8 24 4L6216 GASKET------·-··------·-----·-- 1
7-8
25 9M4217 SEAL---····--·---·-··----------· 2
26 2N4897 TUBE--·,------··-·--···--------· 1
27 S1590 BOLT··········•-················· 8
28 2N4764 FLANGE·-··-··--·--·----------· 2
29 7L6005 GASKET·--·-·-·---------··----·-- 5
3g 30 582638 BOLl ------, --· -·---------------- l
3i 6L585l REGULATOR-·----·-··--·-·----··· 4
32 S1608 BOLT·-·----···---··-···-·-··-·-- 5
REF, PARl
33 3N6067 COVER··--·-----------------··-- l
SI 595 Boi.T--·--·--·------·-- . _____ _. · 4
DISCRIPTIDN QTY
NO, NUMBER
34 384508 LOCKWASHER-···•-·-·•--····---- 4
C 3P 1774 JOINT ASSEM. ----··-··-··-······ I 2N849 WASHER··-------·····-------·-·- 4
1 3Pl796
...., SEAL···········-----····---··· 2 35 3Nl235 MANIFOLD--·······---··-·--··--· . 1
2 2NB915 ELBOW----------·--·--····---··· l 3Nl376 TU BE AS SEM. ------------------- l
2 36 8l51H GASK£T------·-·---------------- 1
3 9M4218 SEAL·--······-·-·····-····•·····
A 5M6213 PWG•-------••-- .... --~ ~ ... 3 37 4LS832 GASk£T------------··------------ l
5 2N7242 TUBE ASSEM. ---··--·-········-·-
BOLT--···-·U.125 In. longl······-
l
38 2NB827 neow--------------·--·-··------
4L7885 GASKET------··-···-----·--'--·-- l
l
C 6 l A2029 9
C 7 S1571 BOLT ·------11. 75 In. long)------·- 8 7L4196 COUPLING ASSEM. ·-··----·-·--- 1
8
39
C I D4 717 NUT·-·········· --- -- •·• •••·· ••••• 8L822 7 SEAL ASSEM. -·--·------··-·-· 2
8 384506 LOCKWASHER·-(Use as Required)-· 70 ,4() 3N4790 neow---------------·---------- 1
9 2N570 GASKET----···-····------------- 2 3Nl371 COUPLING ASSEM. ---·-------·-· l
2N74l GASKET----·--·--·-····-·······-· l
41 2N8866 SEAL ASSEM. ····-·--·•·-·····
...... 10 2
3Nl444 TUBE ASSEM. ···----····----·---- l 42 Sl 594 BOLT------------·---·-··----·--- 8
II 488756 NUT--··-··--··-······-·-···-·· 2 43 7S9327 COVER-·-···--··--·---··---···-- 2
12 5K920 ELBOW···········-----•---·.---- 2 44 3Nl377 TUBE ASSEM. -------------------- l
13 4M53 l 7 BUSHING-----------·---------· 2 45 3N6066 HOUSING ASSEM. --------------· l
'-'
14 2N558 ELBOW----·----------··t·--··-·· l 46 3S9643 S£AL-···--·····-----·---·-··-- 4
15 2N568 GASKrT ·······················-· 2 47 3M7045 PWG··--·· -·-····---·-----····-- l
16 3N 12 37 CONNECTOR····················· I 48 3N6240 FLANGE·-·····-·-·--·----··----·· 1
17 SF 48«J9 BOLT--··--·-··-··-·-··--····-··· 2 C 49 T65 BOLT-------(3. 50 in. longl-------- l
18 3N1238 GASKET·····-····--·-··-······--- I
...... C 19 51588 BOLT-······U. 25 in. longl.-···· •• IS
C INDICATES CHANGE 145196

3N1445 WATER LINES GROUP


· Serial No. 68B2821 to 68B3801 Inclusive. Refer also to Pages 85, 86,
87, 89, 96, 100, 101 and 103 for special parts

._.
' .

....,
10D CATERPILLAR D3 7'98 ENGINE

2
13

)4
-
15

44
zq-43
...
8·42 ._,

l..,,

40 TO
FLYWHEEL 21·2
HOUSING '-'
22
24
23

20 5M2 894 WA SHER·················-······· 20


21 S1619' BOLT····-··iUse as Requiredl····· 10
22 4L6215 ELBOW-••••••••••••••••••••••••.• l
23 3H389 PLUG•··········-··············· 6
24 4L6216 GASKET························· l
25 9M4217 SEAL·························-- 2
26 2N4897 TU BE·······-···················· 1
27 Sl 590 BOLT-------·················· · -· • 8
28 2N4764 FLANGE·························· 2 L,
29 7L6005 GASKET·························· 5
30 5B2638 BOLT.··························· 1
39 31 6L5851 REGULATOR················•-··· 4
32 S1608 BOLT···········••··•··•········· 5
33 3N6067 GOVER·-·············-········· l
REF. PART DESCRIPTION ~TV S l 595 BOLT-···············-··-········ 4
NO. NUMBER
34 384508 LOCKWASHER·····-·--··········· 4 -~
3P 177 4 JOINT ASSEM. ·········•········· 1 2N849 WASHER·•·······--········-··-·- 4
1 3Pl796 SEAL··················· . ····· 2 35 3Nl235 MANIFOLD·······-··············· l
I
2 2N 8915 EL80W·························· l 36 3Nl376 TUBE ASSEM. ··-·······-·-;-•••• l L!
3 9M42ta SEAL·---············••H••······ 2 8L5197 GASKET···········•·-•······•··• 1
4 5M6213 PW6······················•····· 3 37 4L5832 GASKET·························· l
l 2N8827
38 4L7885 ELBOW···························
5 2N 7242 TUBE ASSEM. ············-······· 1
6 lA2029 BOLT ······2. 86 cmll. 125 In. I long 9 GASKET·····················--·· 1
S1571 BOLT·······4. 45 cm(l. 75 in. I tong 8 C 39 5P4922 COUPLING ASSEM. ••••••••••••••• 1
7 l D4717 NUT········-·· --• •••·• --··· •·• ••• 8 5P4941 SEAL·······-·-·-··-·--- 2
8 3 B4 506 LOCKWASHER··IUse as Requir~I-· 70 C 40 3N9564 ELBOW····-·-··················· l
9 2N570 GASKET························· 2 41 3N1371 COUPLING ASSEM. •••••••••••••• I
10 2N741 GASKET·························· l 2N8866 SEAL AS SEM. ••••••••••·•••••• 2 I I
3N 1444 1 42 Sl 594 BOLT-·····--···················· 8 \-1
11 4B 8756 TUBE ASSEM. •••••••·••••••••••••
NUT··························· 2 43 7S9327 COVER·-························ 2
12 5K9243 El BOW·························· 2 44 3N 1377 TUBE ASSEM. ······•············· l
13 4M5317 BUSHING······················· 2 45 3N6066 HOUSING ASSEM. ············--· l
14 2N558 ELBOW·························· 1 46 3S9643 SEAL·························· 4
15 2N568 GASKET•·•······················ 2 47 3M7045 PLUG···.·····················-·· l ......
16 3Nl237 CONNECTOR-··--··,··-·········-
17 5F4899 BOLT······ ····. ··········~····
l
2
48 3N6240 FLANGE. ···•··············-···-··
49 T65 BOLT •-----8. 89 cml3. 50 in. I long
l
l
:I'
18 3N1238 GASKET··············-··········· l i
19 SI 588 BOLT-~·-···3.18 cmfl. 25 in, I Iona

3N1445 WATER LINES GROUP


18
C INDICATES CHANGE 160036
I.. ......

Serial No. 6883802 to 68B3891 inclusive. Refer also to Pages 85, 86, 87, 89,
96, 100, 10! and 103 for special parts u

.._
.. ,
I

...
Lt .....,

I ,.)
.,
DIESEL ENGINE lOE

- 13

14

- 15

.....
44
29-43

....... 8·42

40 TO
FLYWHm
HOUSING

. I 23

20 5M2894 WASHER------------------------- 20
21 S1619 BOLT----•--(Use as Required)----- 10
22 4L6215 ELBOW---------·---------·-·-··-- 1
23 315389 PW!i------ 6
19·8 24 4L6216 GASKET--·-··-···--·-····-·--· 1
25 9M4217 SEAL•-------------· 2
7·8 26 2N 4897 TUBE-----------------------·-·-- 1

C 28 3N6240 FLANGE--------------- 3
29 7L6DOS-C GASKET------------------··-·-··· 5
· 3D 5B2638 BOLT·-------- 1
39
I I
C 31
32
9N2894
S1608
REGULATOR-------------···-----_. 4
SOLT·-------------······· 5
33 3N6067 COVER------- l
REF. PART DESCRIPTION QTY C S1585 BOLT---------- 4
NO. NUMBER 34 3B4508 LOCKWASHER------- 4
3Pl774 JOINT ASSEM. ------------------- 1 2 N849 WASHER··----------------··---:. 4
3Pl796 SEAL____________,._ ------------
l 35 3N 123 5 MANIFOLD----------------------- 1
2
2 2N 8915 ELBOW l 36 3Nl376 TtJBEASSEM.---- 1
3
4
9M4211 SEAL···
5M6211 PWG ______ ---
,..:---►?-•--
2
3 37
8L5197 GASKET-------
4L5832 GASKET··--------··--·-·
1
l
5 2N7242 TUBE ASSEM. -------------------- l 38 2N 8827 Et.BOW--------------------------- 1
6 lA2029 BOLT------2. 86 cm(l.125 in. i long 9 4L 7885 GASKET-------------------------- 1
S1571 BOLT---4. 45 cm(l. 75 In. I long 8 39 5P4922 COUPLING ASSEM.---- 1
7 1D4717 NUT------------------------------ 8 5P4941 SEAL------- 2
8 384506 LOCKWASHER--(Use as Required)-- 70 40 3N9564 naow--------------------------- 1
I . 9 .., ___
2N570 GAS KtT···----···-······-------- 2 41 3N13 71 COUPLING ASSEM. -------------- 1
u 10 2N741 GASKET-· l 2N 8866 SEAL ASSEM. ----------------- 2
3Nl444 TUBE ASSEM. - l ,42 S1594 BOLT-- - - - - - - - 8
11 488756 NUT 43 759327 COVER----------- 2
2
12 SK9243 ELBOW --------- 2 44 3N 1377 TUBE ASSEM. -------------------- 1
13 4M5317 BUSHING·---------------------- 2 45 3N6066 HOUSING ASSEM. --------------- 1
14
15
2N558 ELBOW·
2N568 GASKET
-- --
1
2
46 3S9643
47 3M7045
SEAL-----
PWG---·---···-·-·-···-···---··
4
l
16 3N1237 CONNECTOR--- l 48 T6,5 BOLT--·-& 89 cm(3. 50 In.) long l
17 H4899 BOLT·- 2
18 3Nl238 GASKET·-------'·····-----·•··--- 1
C 19 S1588 BOLT----3.18 cm(l. 25 in. I long 26
C INDICATES CHANGE 229394

3N1445 WATER LINES GROUP


Serlal No. 68B3892-Up. Refer also to Pages 85, 86, 87, 89, 96,
100, 101 and 103 for special parts

,
.•,
.'

.' .
( -
r- c- r. - (- c-_ ( -. ( ( ( r

7L6549 AIR O.EANER GROUP


Serial No. 68B2540 to 6883729 Inclusive
Refer also to Pages 118 through 121 for special parts

0
m
en
m
,--
m
z
(j)
zm

>

REF. PART
NO. NUMBER
DESCRIPTION QTY

I 7L6422 SUPPORT-·-·· ······· ·-········ -- 4 7 3B4506LOCKWASHER·----------····--· 34 · 13 S509 BOLT--------- ---------------- ---


16
2 6L4714 FILTER P~------------------ 2 8 7L6428HOUSING ASSEM.-----------·--· 2 14 T55 BOLT-------- ------ -- ------- ·--·-
8
3 2N3975 COVER ASSEM.--- ~---- ---- ------ 2 9 5M6214PLUG---·--------------------- 2 !5 484278 WASHER---------------------- 4
4 l A5964 BOLT-------····-·-·----·------ 4 C 10 3N88l BRACE------------------------ 2 7l6463 SPACER-------- --------------- 8
5 Ll 351 BOLT· -····-- · ·------·-- --- --- ---- 2 ll SIS 95 BOLT----------------------- -- --- 2 16 SI 5 71 BOLT-------------------· ---- --· 4
6 l D4717 NUT·- ----·-··---·-·--- -- --- ------ 30 1D4719 NUT----------- ------------------ 2 17 6l 94 38 CHANNEL-------------- ---------- 2
12 7L64 79 PLUG-· -·------IButlonl---------- 16
C INDICAITS CHANGE 114857
......
)>

0
>
-t
m
;o
-0
r-
r-
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;o

CJ
w
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... -0
0:,

m
z
(il
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REr. PART
NO. NUMBER DESCRIPTION QTY

C I 5N2668 SUPPORT· ------·------- -------·- 4 C 1 3B4506 LOCKWASHE- ··-- 26 13 S 509 BOLT-----·----·------·---------- 16


2 6L4 714 f I LTER PANEL-------·-·-··----··· 2 C 8 5N2669 HOUSING ASSEM. ·----------·---- 2 14 S 15 71 80lT---·---------···--·---··-·· 4
3 2NJ975 COVER ASSEM.--·-·-··-·-···--·· 2 9 5M6214 PLU: 2 15 6l9438 CHANNEL···--·· ····-·· ····· -···· 2
4 I A5964 80LT·-··--······--·:-•••• _______ 4 10 3N881 BRACE---------------------··· -- - 2
5 ll 351 BOlT·-···•·······--·-·----·------ 2 II
S1595 SOLT·---------------·---- 2
C 6 104717 NUl-• ·-· · · •c·····--···-··:··--··· 22 1D4719 NUT-----------·------·-·-------· 2
12 7L6479 PLUG-·-·-··---1 Bultonl-----·---• 16
.. t :....... C INDICATES CHANGE 160218

7L6549 AIR CLEANER GROUP


Serial No. 68B3730 to 6883836 Inclusive
Refer also to Page 118 through 121 for special parts

. ,~"•td'l'li•.:'-"~"'","""/-;..,,.,;~
M412/4.ie •• ~ ~~~~~~~ ..~,:;;,:,rM.,,.,,;;.:,,,...,,,:~~".:.i;~~1:;;,~
..... ~ ~ ' ! ' f ~ :':"~ ;,~,,.;..~;~.-~-
~)'?"~.,
1 ,,, , "' ...,
,~1<:~"-'&...~!1\'iitil:~,;
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.
.
. .
( - (- C_. (_ l_ C_ [__: ( _ (_ ( ( ( ( (_ ( { (
' (
,
T -
(_ L - '
( ( .( - (_ ( - ( ·- ( ( r r r -

7l6549 AIR CLEANER GROUP


. Serial No. 6883837 to 6884633 inclusive
Refer also to Pages 117D through 121 for special parts

0
m
(I)
m
r-
m
z
G)
I!)

I!)
zm

,
REF. PART
NO. NU..,IU DESCRIPTION QTY

I 5N2668 SUPPORT------------------------ 4 C 1 384506 LOCKWASHER------------------ 18 13 S509 BOLT----·------i 16


2 6L4714 FILTER PANEL------------------ 2 8 5N2669 HOUSING AS SEM. --------- ------- 2 C 14 S 1590 BOLT·--------------------------- 4
3 2N3915 COVER ASSEM. ------------------ 2 9 5M6214 PUJG-------- 2 15 6L 9438 CHANNEL------------------------ 2
C 4 1A5183 BOLT--------------------------- 4 BRACE- --- -------------- --- -- --- 2
10 3N881 C 16{ 2F2953 WASHER-------{plainl----------- 16
5 ll351 BOU----:------------------------ 2
6 1D4717 NUT·-----------------···------··- 22 11 S1S95 BO!.T---------------------- 2 C 5N26 71 WAStD--------lsprlngl--------- 8
1D4719 NUT-------- --- ------------------ 2
12 7L6479 PLUG--------(8ullonl---------- 16
160535
C INDICATES CHANGE ....c:,
C
ffi
~
rn
z
0
-
C)
z
m
0

C 13 S 1594 BOLT 16
14 S1590 BOLT 4
Ref. PARf
DESCRIPTION QTY
15 6L9438 CHANNEL 2

2
.'
NO. NUMIIEa
5N2668 SUPPORT············ --- ---------
6L47l4 Fl mR PANEL----------------
4
2
7 384506 LOCKWASHER--------·---------- 18
8 5N'Z669 HOUSING ASSEM.--.----------- 2
C 484278 WASHER--<plain
16{ 5N2677 WASHER---(spring
17 5M2894 WASHER
16
8
16
C 3 5N2969 COVER ASSEM. -·· · --;------- ···· 2 9 5M6214 PLUC· 2 C 8N8883 FlllERGROUP z
4
5
IA5183 BOLT--------
Ll35l BOLT·-------------------------··- 2
-- 4 10 3N881 BRACE--
S1S95 BOU--
------------
------
2
2
18
ZN7003
(Each Incluclesl
FlllER 1
11 8N8882 FASlENER 8
6 ID.t717 NUT------- . - ---···------------- - - 22 l D4719 NUT·------------------------- 2
12 7l6479 PLUG !Button' 16 SMHS7635 FORM-!installing ftlter group)-- 1
> C INDICA1£S CHANGE 229385

7L6549 AIR CLEANER GROUP


Serial No. 6884634 To 6887680 Inclusive
Refer Also To Pages l 17D Thru 12 1 For Special Parts

a.~... - ·• .•··. u.:,,;u., .._a•~-• ~· . ~ --- -·


C .. c- r r c- ( _- r r { ( ( - ( ( '
[ - { - ( ( . .( r {_ ( -- ( - { -~ ( r C r- f_

7l6549 AIR CLEANER GROUP


·•. Serial No. 6887681 To 68B7892 Inclusive
Refer ·Also To Pages 117D Thru 121 For Special Parts

--.....::,,~:::!=---=--·===:;!
- !;;;;!?--

C
[~~~=~=:!: m

H~t~ ..1 ~_/ "'--l f-V - ~


(I)

IJf-- ~
m
r-
L __ m
7 - z

.., .
-
4

~-----~
--- ----- •-•-· - - - - • I ~-

-~ 0
G)
zm
0

13 S1594 B O L T - - - - - - - ~ 16
> 14 S1590 B O L T - - - - - - 4
REF. PART 15 6L9438 CHANNEL----- 2
DESCRIPTION OfY
NO. NUMIER { 4B4 27 8 WASHER-------lplainl----------- 16
I 5N2668 SUPPORl··········-·········--·- 4 1 384506 LOCKWASHER·------------- 18
0 -----
lb 5N2677 WASHER------(spring)---------- 8
2 6l41l4 flLIER PANEl····---------------- 2 C 8 5N93n HOUSING ASSEM. ------------·-·· 2 l7 5M2894 WASHER------------------------ 16
C 3 5N9368 COVIR ASSEM. -----------····--- 2 9 5M6214 PlUG---------·--------------- 2 8N8883 FIIT£RGROUP----- 2
4 1A51B3 8011·· ····-···········--·-··-·· 4 10 3N881 BRACl----·----·----------------- 2 l£ad1 Includesl
S 1595 BOLT---··----------------------- 2 IS 2N7003 FllTERi------ l
5 LI 351 IIOlt·-·····--·-··--·-···-·--····· 2
6 104717 NUI·-·····---·--·-·-··· · -· -····· · 22 JI l D4 719 NUI--·--·----------------------- 2 8N8882 FASTEl-€Ri----- 8
SMHS7635 FORM-Un~~!!~ filter groupl---- I

-
12 7L6419 PUJG-----·---·fBuUonl---------- 16
..a 303052
.___________________________________________________
C INDICATES CHANG£ __,c,
---------------------------------------"---------------.-m
4-5-5
rs
12 -

C
ffi
en
m
r-
m
2

- - - - - - - - ~L _ _ _ _ _ _ _ _ _ _ _ _Jr - - - -- -
-
Gl
2
m
13-6-4
CB 6 104717 18 NUT
7 6N8BB3 2 FILTER GROUP
118lE l£f rur en DEWll'TIDI (EACH INCWOES)
NO IUMIEI
- 2N7003 1 FILTER 12 7L6479 16 PLUG (BUTTON)
1 5N2666 4 SUPPORT 8NB682 8 FASTEll:R B 13 0S1594 16 BOLT
2 6L4714 2 FILTER PANli 6 SN9369 2 HOUSING AS. THE FOLLOWING REPAIR
3 5N9368 2 COVER AS. 9 5M6214 2 PLUG KIT IS AVAILABLE:
!EACH INCllllES) 10 3N0881 2 BRACE C 8N4617 t CLAMP KIT (INCLUDES
C 4W6548 4 CLAMP AS. C 11 051587 2 BOLT CLIP AS. & "RIVET}
CB 4 5M2694 36 WASHER 104719 2 NUT SMHS7635 1 FORM
I __(INST ALLING FIL W~GROU_F:L
- ·- --5 -
OL 1351 28CU
- - · - - ·- C 5P8245 2 WASHER
321967
B USE AS REOLJmEO C INDICATES CHANGE
>
7L6549 AIR CLEA~ER GP
S/N 6887893-Up
Refer Also Pages 117D Through 12 1 Special Parts

-- .. . i. c-
.:J,,.J,,I' ... ,;;:;..- ..... ,_

r-
-
r--
.
( --
"'I- ·.... ~ .;,..

- r- -
. ..;,- ...

( ( ( r---
l
12 CATERPIE;LAR 03?98 ENGINE

\ \ -
2 -
I

"IF. PA"T
NO, NUMIIEA OUCIIIPTIDN QTY

-
/;
I 5L3233 FI TT lNG •• ••••• • ISalelyl····· •• ••• I
2 3B6552 ELBOW·························· I
3 7S6 87 INDICATOR····················· I

I 3 .
..."
-
l
1,: I
.......

I
I
~

140140

2N3322 GAUGE GROUP-Air Cleaner ·1 '-'

,,
-
I II
I

-
I
'-'

I
I
REF. PART
DESCRIPTION
---
NO. NUMBER QTY

1 6L875l
2 S1591
CLIP-------·-··········--······· 8
BOLT······-·--·-·-······........ 8 ·}
l
u
3 384506 LOC l<WA SHER---- --·······------- 18
4 815215 TUBE ASSEM. ---------···-------- l
5 9M7959 CLAMP-------------------------- 4
6 . 6L48.55
7 6L8760
8
9
Bl5168
S1594
10 8Nl2331
HOSE----------------··----------
ELBOW-·--------------·····------
TUBE ASSEM. ---·-··-------------
BOLT-···-----··---------·--·----
GASKrr ---------------------- 2
2
l
l
4
-
11 6U877 PLATE---------------------------- 1
12 4L6216 GASKET---------·---------------- 2
13 6L8986 HOUSING--------·-··-··-·------- l
14 4F411 BOLT------------·-····-----··--·- 6
15 8l5180 ELBOW-- -- -- - ------- --- • •• •• ----- 1

105042

8L5025 AFTERCOOLER CONNECTIONS GROUP-Jacket Water


Serial .No. 6882540 to 68B2709 inclusive
Refer also to Pages 1 08 and 116 for special parts .
~ .

-
r
-
·1
I
DIESEL ENGINE. 12A

I l

'-' /'O
I
. -- ~· '
--·
0
- --
0
)
0

-
0 0 0 0

--/o / .
0'
v
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.
0 0
Ir

{
I
i II '
I ~ '-

_. q_ ~
0

\. 0
- : ~~
,.
' 0 0 0 0 'o 0 0 0/
• I

REF, PART
NO. NUMBER
DESCAJPTIO~
,...
.
IQTY \
2
1 3N 4 363 CORE ASSEM. ······:''···········
2 3N 4364 CORE ASSEM. ···/-·············
__,
142861)

- I I
3N6620 SEA WATER AFTERCOOLER GROUP
PROVIDES COPPER NICKEL AFTERC:OOLER CORES FOR USE WITH
STANDARD JACKET WATER COOLING. AN ATTACHMENT

---'

- I

IEF. PART
NO. NUl,IIER
DESCRIPTION OTV

l 6L8751 CLIP-··········· ···· -··· .···•··· 8


2 S U91 BOlT·· ···········-·· ············ 8
3 384506 LOCKWASHER···················· 18
C 4 3N113 5 TUBE AS SEM. •••••••••••••••••••• 1
C 5 31H 116 ElBOW-·················-•·--· 1
C 6 3NII 3 8 TUBE AS SEM. --···-------······ 1
C1 6Ll649 SEAL--··--············-."'•::,,-·· 2
C 8 3N113 7 ELBOW··············-----····•··· 1
9 51594 BOLT···························· 4
10 8M2331 GASKET········ ··········-=--------· 2
11 6Ll 877 PlATE·························· · . I

-
I I
12 4L6216 GASKET·························· 2
13 6L8986 HOUSING························ l
14 4F411 BOLT···-························ 6

-
C INDiCATES CHANGE 143890

8L5025 AFTERCOOLER CONNECTIONS GROUP-Jacket Water


. Serial No. 6882710 to 68B3952 inclusive
...
...
12B CATERPILLAR 03 79B ENGINE
-
-


-
-
< '

REF. PART DESCRIPTION QTY


NO. NUMBEA

1 6 L8751 CLIP----------------·-----····- 8
2 S 1-591 BOLT------------------------- 8
3 3B4506 LOCKWASHfR------------------- 18
C 4 5N3113 TUBE ASSEM. ------------------ l
C 5 3Nl 136 ELBOW------------------------ 1
C 6 5N3114 TUBE ASS£M. ·----------------- l
C 7 6L1649 SEAL-----------------·--------- 2
C 8 3Nl137 ELBOW------------·----------- I • i
C 9 3 B1915 BOLT--··-···· -- ------------·---- 4
10 BM 23 31 GASKET-----------------------·- 2
11 6Ll 877 PLATE-------------------------- l
12 4l6 216 GASKET----------------------·- 2
13 6L8986 HOUSING·-·-····-··-·-------··- 1
14 4F 411 BOLT----------------··---------- 6
C 15 3J 5389 PLUG·····---------··-··--·--·-· l

C INDICATES CHANGE 161] 92


L
I
l I
BL.5025 AFTERCOOLER CONNECTIONS GROUP-Jacket water L...,
Serial No. 6883953 to 6884518 inclusive

-
I
I '

I I
J
4.-

l
I '
'-
REF. PART
Q'TY
NO. NUMIEA

l 6l 87 51 CLIP·•-•--·-·---·------·-·-·- 8 I
2 S 15 91 BOLT··------------------·--- 8 ~

C 3 3 84506 lDCKWASHER--·--·-------- 14
C 4 5N3 72 9 llJBE ASSEM. --------------···- I
s 3N113 6 aeow----------------------- 1
C 6 5N3 73 0 nJBE ASSEM. ------------------ I
C 7 6Ll649 SEAL---------- 4 L
8 3Nll37 El.BOW-----·----- l
C 9 S 1588 BOLT·•--------- 4
10 8M 23 31 GASKET·---------··-······-·· 2 1
11 6ll877 PLAlE--,------ 1 I I
C 12 4L6216 GASKEr·------ 2 '--'
13 6l8986 ll>IJSING---- l
14 4F411 BOLT------------ 6
15 3J5389 PWG·--·-------··•·-------· 1
C 16 5N3694 B.BOW-----·-· l
C 17 5N3695 El.BOW-----·--·--· l

C INDICATES CHANGE i t
312858
L
BL.5025 AFTERCOOLER CONNECTIONS GROUP-Jacket Water
Serial No. 6884519-Up . "
...

,I
{ ( ( ( ( ( - { - ( - ( ( - r
l { ( - r ( r

6L6292 AFTEACOOLER GROUP-Jacket Water


Serial No. 68B2540 to 6883836 inclusive
Refer also to Page 117 for special parts

j 3B45Uo LOCKWASHER----- -------- -- --- - 6U


4 484278 WASHER------------------~---- 32
..
. .
5 6L6482
6 6L8166
7 6L6484
8 6L8167
B.BOW---
SEAL-------------
PIPE
--------·--
SEAi.:---------------------------· 4
4
I
I

9 6L6487 GASKET------------------------ 4
10 5L7631 CLAMP-- ·---------------------- 4
11 6L6293 HOUSING----------------------- 1
12 4F4.ll BOLT -----'---------- 3
13 1D4717 NUT 1 --- 12
14 9F4446 SEAL --- 4
15 2H2665 SEAL--------------------- 8
16 6L8751 0.1 P---------------------------- 4
17 S1594 BOLT----------(1; 00" Long)------ 6
18 6L6491 Pl PE--------------------------- l 0
,_ ___ ,..
19 6L6483 PIPE l m
20 6L6481 ELBOW-------------- ----- ---- -- --
2 en
B.BOW------------------------- l
m
C 21 3N3432 r-
C 22 2N5693 GASKET------ ------- 2
23 6L6494 PLAlE--------------------------- 2 m
24 4L7904 GAS KET------------------------- - 2 z
25 6L6294 HOUSING--- ------I G)
C
26 3N4365
COREASSEM. -
l
z
., C 3N4366 CORE ASSEM. -------- - I m
27 6L6489 GASKET-------------------------- 4
28 6L6488 FLANGE-------------------------- 4
29 6L6490 Sl£EVE---------------- ------ --- - 4
C 30 3N3433 ELBOW-------------------------- i
, 31 6L6493 LOCK-------------------------- l
32
lA2029 BOL-: -I
1S6908 Pl.AlE------------------------ l
SI 591 BOLT---------(1.50" LDngJ-------- 1
S1571 BOLT----------(1. 75" long)----- 12
33
IIH PAIIT DESCRIPTION QTY
-OR-
NO NUMBER
S1571 BOLT---------,-(1. 75" Long)----- 13
l 5 H673 3 SEAL--------------------------- 6 C 34 3J5389 PUIG ------------ 4
2 S 1591 BOLT--------(1. 50" Lo l-------- 37 C 35 5M6211 PLUG--------------- ------ ---- -• 2
C INDICAT£S CHANGE 113299
....
c.,
( ( J [ - ( - { {. I -
I \ { --- ,-

6l6292 AFTERCOOLER GROUP-JACKET WATER


Serial No. 68B3837 To 68B7892 Inclusive
Refer Also To Pages 117 And 117.0i For Special Parts

C 6 5H7704 SEAL----------------------------- 4
7 6L6484 PIPE ----- l
C 8 4l8337 SEAi.-- 4
9 6L6487 GASKET 4
10 5L7631 CLAMP---------------- ---------- 4
11 6l6293 HOUSING------------------------ l
C 12 4F41 l BOLT---- ·------------------------ I
13 1D4717 NUT--------------- -- . ----------- 12
:..- 14 9F4446 SEAL---------------- I - - - - - - - - - - - 4
15 2H2665 SEAL-------------------· --------- 8
8 16 . 6l8751 Cl I P----------------------------- 4
17 S1594 BCU-------25. 40 mmu in. I long 6
18 6L6491 Pl PE----------- I 0
19 6l6483 PIPE-----
20 6L6481 ELBOW--------------------------
I ffi
2 en
C 21 5N2691 ELBOW--------------------------- I m
22 2N5693 GASKET-------------------------- 2 r
23 6L6494 PLATE -----
2 m
24 4L7904 GASKET ------------
2
z
25 6L6294 HOUSING------------------------ l C)
C 3N4365 CORE ASSEM. -------(frontl----·--- 1
. c 26 3N4366 CORE ASSEM. -------(rear)------- I
27 6L6489 GASKET----- ---- 4 m --
z
C 28 5Nl84l FLANGE------------------ . ---- --- 4
29 6l6490 SLEEVE--------------------------- 4
C 30 5N2692 ELBOW--------------------------- I
31 6L6493 LOCK ------------------
I
1A 2029 BOLT---------------------------- 1
32
>
1S6908 PLATE -------
I
C 9F 8999 Bot.T-------177. 80 mml7 in. I long 2
33 \ -or-
C ( 4F411 BOLT-----165. 10 mm(6. 50 in. l long 2
C 34 3J5389 PI.UG------------------------- 6
35 5M6214 PLUG---- --
·. 1 5H 6 733 SEAL----------------------------- 6 C 36 2A4639 BOI.T-----4l28 mmU.63 in.llong- 4
C 2 Sl591 BOLT------38.10mmll.50in..llong 16 C 37 5M6213 PLUG------------------- --------- 2
C 3 5M2894 WASHER------------------------- 30 C 38 4B4278 WASHER---10.32 mm(..w6 in.II. D. 44
C 4 7H7954 BOLT---------------------------- 12 C 39 5N2677 WASHER--10. 55 mm(. 415 in. I I. D. 22
5 6l6482 ELBOW--------------------------- 1 I. D. = INSIDE DIAMETER CC 40 S1571 BOLT-----
C INDICATES CHANGE
------------
10
41 2B858 PLUG- - - --- -- - -- ---- -- -- - - - ---- -- I
.____ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __:2:.:2:.::8:.:24:_:4_J -f:3
.---------------------------------------------------------,.;..w
n
9 6L6487 4 GASKET
10 5L7631 4 CLAMP
11 6L6293 1 HOUSING
12 4F0411 1 BOLT
C 13 1D4717 16 NUT
14 9F4446 4 SEAL
15 2fl2665 8 SEAL
6 16 6LB751 4 CLIP
17 OS1594 6 BOLT 25.40MM(1 IN.)LONG
18 6L6491 1 PIPE
19 6L6483 1 PIPE
8
20 6L64B1 2 ELBOW
21 5N2691 1 ELBOW
22 2N5693 2 GASKET
19
23 6L6494 2 PLATE I
24 4L7904 2 GASKET
25 6L6294 1 HOUSING
26 3N4365 1 CORE AS. (FRONTI
0
3N4366 1 CORE AS. (REAR) ffi
20 27 6L6489 4 GASKET en
m
28 5N1841 4 FLANGE ' r
29 6L6490 4 SLEEVE '
jQ 5N2692 1 ELBOW m
31 6L6493 1 LOCK z
G)
32 1A2029 1 BOLT

33
1S6908
9FB999
1 PLATE
2 BOLT 177.BOMM(7 IN.)LONG
z
m
-OR-
4F0411 2 BOLT 165.10MM(6.50JN.)LG
DESCRIPTION • 34 3J5389 6 PLUG
35 5M6214 2 PLUG
1 5H6733 6 SEAL 36 2A4639 4 BOLT 41 .28MM( 1.631N)LONG
2 OS 1591 16 BOLT 38.10MM(1.50JN)LONG 37 5M6213 2 PLUG
C 3 5M2894 106 WASHER C 38 5B9603 4 BOLT
C 4 OL 1143 12 BOLT C 39 5N2677 30 WASHER 10.55MM(.4151N)I.D.
17-3 5 6L6482 1 ELBOW C 40 1C0225 10 BOLT
6 5H7704 4 SEAL 41 2B0858 1 PLUG
7 6L6484 1 PIPE C 42 4W5487 2 CHANNEL
8 4L8337 4 SEAL C INOICA TES CHANGE C 43 OS1590 4 BOLT
321860

6l6292 AFTERCOOLER GROUP-:-JACKET WATER


. Serial No. 6887893-Up
Refer Also To Pages 117 And 117.02 For Special Parts

~ j ~'. ~fi."".~~;~~~!.,.,·.· ~~~;1:~;~~/i'i:·.


0 .f. :,:_ -

~!_:'"' ( i I f - {_ r_ { __ { { -- [ . - [_ I
{ - {_ - - I
14 CATERPILLAR 0379B ENGINE
,
'-'

8-10 4

5
-
8-7

REF. PART OESCRIPTION QTY


NO, NUMBER
5 3N944 GASKET------------------------- 1
6K4936 BOLT----------------------------- 6 6 4L8165 BREATHER ASSEM. -------------- 1 ..._
I
4 B4 278 WASHER------------------------- 6 7 l A202 9 BOLT---------------------------- 4
2 3N943 PLATE ASSEM. ------------------ l 8 3B4506 LOCKWASHER~------------------ 7
3 5M 6213 PLUG-----·-------~------------- l 9 4 LB 175 GASKET------------------------- 1
7B32 35 BOLT---------------------------- 2 10 S1588 BOLT------------·--------------- 3
4
3 B4 508 LOCKWASHER-------------------- 2 11 4 LB 17 6 GASKET------------------------- 1
~.~i .·
115119 :.)-
r/
'i. .
3N945 BREATHER GROUP
Serial No. 6882540 to 6883012 inclusive
I
f
__,

4
f
f
L

6
II

REF, PART C 8 5M2894 WASHER-------· 12


NO. NUMBER
DESCRIPTION OTV,
9 4L8175 GASKET 1 -------
l 2J 3118 BOLT ------. 6 10 S1588 BOLT
11 4L8176 GAS KET-----~-----------
,3
l
-----
C 2 3N637 l PLATE ASSEM. l
C 3 5M6213 C 12 2N4369 PLATE 1
PLUG 3
C 4{ 783235 BOLT 4
C 5P8245 WASHER 4
5 3N944 GASKET l
6 4LB165 BRtATHER ASSEM, l
C 7 1A2029 BOLT 3 I
C INDICATES CHANGE 229883 u
3N945 BREATHER GROUP
Serial No. 6883013-Up
DIESEL ENGINE 14A

3N842-SUPPORT ASSEM. ---1

1-SUPPORT ASSEM. ---6L8826


(LH.l
1-SUPPORT ASSEM. ---6L8825
(R. H.1
1-WASHER ----------··4B5275
(Used In Slotted Hole In
. 6l 88Z6 Support Assem. I 0
4-PLATE ------------- 5L9855

- HOCK -------------- 9M13 67


2-TRUNNION ----------5L9854 ~--•mft-1
4-BOLT --5. 08 cm(2 In. I long S1590

l -OR-
C 4-BOLT -5, 4 cm(2.125 In. I 7H7954
4-NUT --------------------1D4717
S1587 -BOLT --------- 2
384508-LOCKWASHER 2
4B4280-WASHER----- 2

2B94 7·BOLT ------------·-- 4


384508-LOCKWASHER---·-- 4
u 484280-WASHER ------- ·-· 4
6-BOLT--------------- ' Lll69
HOCKWASHER -----··384510 169143
· C INDICATES CHANGE

3N3793 LIFTING EYE GROUP


Serial No. 6882540 to 6885646 inclusive

- _i

.......
• -1-
..1 W#t- ...
..__,
14B CATERPILLAR D3798 ENGINE -
FRON1
-
SUPPORT
-

-
I I

......,
10

II 9 .....,

......I
REAR ·
SUPPORT

......I

5-.7

REF. PART 0£SCHIP1I0N QTY.


C { 7H 795 4 BOLT------- ------- -------------- 8
NO . NUMBER C 9 9M 136 7 LOCK---- -------- ---------------- 8
C 104717 NUT------------------------------ 8
C 1 5N4033
C 2 5N4036
SUPPORT ASSEM. -------- ---- ----
EYE ASSEM. ----------------------
1
I C w{5L9855 PLATE------ ----------------~---- 8
C 5L9854 TRUNNION----- ------------------ 4
3 8L5869
4 6L8825
EYE ASSEM. ----------- - ---------
SUPPORT ASSEM. -- -- -(R.H. 1-----
I
1 C
C
ll{
1A1460 BOLT------·--------------------- 4
5 P8245 WA.SHER------------------------ 4
5 Ll 169 BOLT------ --- ---------- -- --····-· 6
C 6 2 S7593 WASHER----- -- ------ - •• --------- 2
C 7 2S736 WA SHER- -- -- -- ---- -• • -- • --- - -- • 4
8 6L8826 SUPPORT ASSEM. ----- -IL. H. J---· 1
C INDICATES CHANGE 172831

3N3793 .LIFTING EYE GROUP


Serial No. 6885647-Up

.-;
.{ ( ( ( ( (. ( { . ( ( r (_ -

2N7575 1UR80CHARGER GROUP-2 Required


Serial No. 6882540 to 6883241 inclusive. 1P6457 Turbocharger parts are shown on Page 158
Refer also to Pages 108, 112 and 113 for special parts

.·:.-'' :·..:

·:•·
0
m
CJ)
m
r-
m
z

I I i.r
I
®17
~
0 (i)
z
m

rl1
F~~l~
S158 7 BOLT--------------------------- 4
12
> l B53 57 NUT---------------------------- 4
RH PART 13 5l88 56 COUPLING---------------------- 2
DESCRIPTION OlY
NO. NUMBER 14 8 H5816 ctAMP------------------------- 2
1 I P6457 TURBOCHARGER GROUP----------- 2 C 15 l S4810 GASKET--------------- 0 -------- 2
(Separate Illustration) 7 4 J 8 5 36 CLAM'P-------------------------- 2 C 1A2029 BOLT--------------------------- 4
16
2 7l7 72 8 HOSE-------------------------- 2 C 8 1S429 5 GASKET---··---=-~------- -----r-- 2 3 B4 506 LOCKWASHER------------------- 4
BM 22 95 BOLT------ 0 -~:'c_________________ 8 C 17 7l7001 TUBE ASSEM. ------------------- l
3 6L2 961 RING-------------------------- 2 9 8M2296 NUT----------------------------- 8
4 6L2960 EXPANDER.---------------------- 2 C 18 9H6067 SEAL--------------------------- 2
5 6L 9541 RING----------"- --,------------- 2 10 5l4172 PIPE-------(Exhaush-- ---------- 1 C 19 5M6213 PLUG--------------------------- 2
6 6l 9542 EXPANDER--------------------- 2 11 9B88 7 PLUG---------------------------- 2 C 20 6L 9217 TUBE ASSEM. - ------------------- l
C INDICATES CHANGE 115252 ...
(.Jl
I •

0
i ),,
-1
m
,,
,0

r-
r-
),,
,0

0 0

0
(,.)
;,, ......
®17 -0
0:,

~ n,
z
G)
s 1ss1 son---------------------------- 4
12 l B5357 NUT---------------------------- 4 z
m
REF. PAIIT
13 5L8856 COUPLING----------------------- 2
DESCRIPTION QTY C 14 5P599 CLAMP------------------------- 2
NO. NUMBER
15 l S 4810 GASKET-------------------------- 2
C 1 4N9551 lURBOCHARGER GROUP---------- 2
(Separate Illustration) 7 4J 8536 CLAMP-------------------------- 2 1A2029
16 3B4506
80!.T-----·---------------- 4
--------------- 8 1S4295 GASKET-------------------------- 2 LOCKWASHER-------------------- 4
2 7L7728 HOSE 2
C ZN 2765 BOLT---------------------------- 8 17 7L 700 l TUBE ASSEM. -------- 0 - - - - - - - - - - - 1
3 6L2961 RING---------------------------- 2
4 6L2960 EXPANDER---------------------- 2 C 9 2N2766 LOCKNUT----------------------- 8 18 9H6067 SEAL-------------------------- 2
C 10 3N 3368 PIPE-- - -- - ----!exhausU---------- 1 19 5M6213 PLUG-------------------------- 2
5 6L9541 2
6 6L9542 :~~~DER--------~-------------- 2 C 11 3J 5389 PWG---------------------------- 2 20 6L 9217 TUBE ASSEM. ------- ------------- l
C INDICATES CHANGE 154443

>
2N7575 TURBOCHARGER GROUP-2 Required
Serial No. 6883242 to 6884401 inclusive .
4N9551 Turbocharger parts are shown on Page 16
Refer also to Pages 100, 112 and 113 for special parts

L
• •,u~~~~
. t___ r- r r r c r- r
--~·--~-~~w~ -~- ·-
r - • r- r- r- r- r:- c , r-
(. [ [ I_ { ( r
r
.

2N7575 TURBOCHARGER GRUP-2 REQUIRED


Serial No. 6884402-Up. 6N8218 Turbocharger Parts Are Shown On Pages 15A.02
Refer Also To Pages 108. 112, & 113 For Special Parts

;,.

-
C
m
en
J!!
m
z
G)
I /
z
I ,::~;;~~::': Ii '"
12

) HOUSIN~ lL S 15 8 7 BOLT·---- -----------------------


l2 I B53 57 NUT- ---------- ---------- --------
4
4
REF. PART
NO. NUMBER DESCRIPTION

6N8218 TURBOCHARGER GROUP----------


QTY

2
~v-~~~ 13 5l88 56 COUPLING-----------------------
14 5 P 599 CLAMP----------------- ---------
15 IS 4810 GASKET--------------------------
2
2
2
!Separate Illustration! 7 4J 8536 CLAMP------------------ -------- 2 C S l 5 94 BOLT------ - - -------------- ---- 4
16 3 B4506 LOCKWASHER--------------------
2 7l7 72 8 HOSE--------------------------- 2 8 l S 429 5 GASKET-------------------------- 2 4
3 6l 29 61 RING---------------------------- 2 g 2N 2765 BOLT·--------------------------- 8 17 7L7001 TUBE ASSEM. -- --------- --------- l
6l2960 EXPANDER----------------------- 2 2N 2766 LOCKNUT---------------- -------- 8 18 9H 606 7 SEAL------------------- --- ------
4
5 6l 954 l RING-- -------------------------- 2 10 3N3368 PIPE----------fexhausU·----- ---- I 19 5M6213 PLUG------- --- -- --- ---- - -- ---- -
2
2 ....
6 6l 9542 EXPANDER---------------------·- 2 11 3J 5389 PLUG---- -- ---- - ------------- ---- 2 20 6l92 l 7 TUBE ASSEM. - -------------------
C INDICATES CHANGE
i
229873
.,,.C1I
.__________________________________________________________Jg
_,,...,..
. ~~4~, ~ I

' ._,

'
15A.02 DIESEL ENGINE

cl'-~ L..

. 20 18 25 23
I
::':'.~

·'1:
l
--~
-~
. ·•..·
:,_
'.:~
··A:
15 ~:~~

I
I9-2b-....L-------...._---,
II L...
8
_,
' '
24

w
jREF. PART DESCRIPTION OTV
I NO . NUMBER

9Nll l CARTR I OGE AS SEM. ------------· l


f Includes!
1 4N9540 HOUSING ASSEM. ------------ l
ll ncludes)
C 5S5199 PIN----····-····-··--··· l
l 2 4M6983 RING···-- --- 4
3 4N9556 SHROUD- ------- I 5S4517 "V" CLAMP AS SEM. -----------··· 1
4 5 S4550 RING· -------
WHEEL ASS.EM. --------------
2
l
22 {
7M9918
(Includes>
NUT· -· -··-··-·--·· ·-····-·-- 1
.5 9S8993
l 6 7N2856 RING-
SLEEVE·
---
------
l
l
23 1 P6460 HOUS ING~---·(turbine)··-------·- 1
24 4N3755 COVER-----· ·fcompressor )····---- l
- Cl 7 5S4551
8 8H3710 SCREW -----· 2
l
5 S4558 "V" CLAMP ASSEM. -·------------ l
tlncludes)
u
9 9S 1180 PLATE·-t name-cartridge)-----· 25 {
l 10 5 S4557 BEAR ING------- . 2 7M9918 NUT····· l _.
& 11 8S9222 SLEEVE----.-·-------------··- l 26 5 S4545 NAMEPLATE---------------------- 1
l 12 7N239 NUT·· · l 27 4N3955 GAS KET----------··------------· · 1
& 13 4M8013 RING-------·-------·-···-- 2 ..J
-------- I
14 5 S4556
15 9N2378
l 16 5S4549
INSERT··
WHEEL·---------------·--··-·
DEFLECTOR--------·-------·-·
l
I
l
.,,
l 17 5 S4546 RI NG·-·---·--- THE FOLLOWING REPAIR KIT IS AVAILABLE:
& 18 5 S4554 SEAL·····-···--------····-·· l
l 19 5 P5757
20 8 S9223
SEAL
BEARING-
------------- l C
l
16N7245 KIT-(Turbocharger Cartridge Repair l
ti ncludes Parts marked ll · .-:: i
j SLEEVE----·-· ·····- 1 Cl S~HS6777 FORM---·------------------------ 1 ;1·:·
21 { 5 S4547 RING-----------------------· l (Cartridge Repair Instructions> ,._ ·:
j 4M6990 ·.;·,.
C INDICATES CHANGE
229885
.-H
~· -.~
}~~:
6N8218 TURBOCHARGER . GROUP*R
. Serial No. 6884402-Up
Part Of 2N7575 · Turbocharger Group Shown On Page 15A.0 1

.-;
DIESEL ENGINE 15B

.....
lb 17

··-'
6-3
27·5 2E>

0
00° 0
('

u 4

1P4400 CARTRIDGE ASSEM. -----·-------


LJ Consisting of:
7 5 S4555 NUT·--------------- -- --- -- -- -- I
8 8S9222 SLEEVE------------------ -- - --- I
9 l P440 l WHEEL···---------------------- I
10 4M8013 RING------------- --- --------- - 2
'--1 11 554547 SI.EEVE--------------------- --- I
12 554556 INSERT----- ---- ------ -- -- - --- - I
13 5 S4549 DEFLECTOR-------------------- 1
14 554546 RING------------------ -------- I
15 5 54548 SEAL------·-------------·----- I
16 5 54554 SEAL··-·----·-------------- --- I
17 8S9223 BEARING--- ------- ----·---- --- I
18 5S4550 RING----- -- ------ - -- - --- - - - -- · 2
19 5S4557 BEARING--------------------- - 2
u REF.I PART
DESCRIPTION QTY
20
21
4M6983 RING-- ---- - - -- --- -- - ------ -- - - 4
5S4551 SlEEVE--------------------- -- - I
NO.I NUMBER
22 8S9221 SHROUD- ---- ---------------- -- I
l l P440 2 COVER--- --- --!Compressor)-- - --- l 23 9 58993 WHEEL ASSEM. ---------------- I
2 5S4517 CLAMP- - --- --- --- --- --- -- --- ---- 1 24 4M6990 RI NG------------------- - ---· - I
3 7M9918 NUT --- -- ---- ---- ---- ----- -- --- -- 2 25 459248 R) NG----- --- --- --- ---- -- - - ---- I
4 1 P6460 HOUS ING--------!Tu rbinel-·------ l 26 859224 HOUSING ASSEM. ------------- I
5 5S4545 NAMEPLATE-----·----------·--·-- 1 9Sl18 NAMEPLATE------------------ -· I
6 554558 1 27 SCREW---------------- --- -- --- 2
CLAMP- ---- --- • -· -· - • -- ----- -- -- 8H371
134248

1P6457 TURBOCHARGER GROUP


Serial No. 6882540 to 68B3241 inclusive
Part of 2N7575 Turbocharger Group shown on Page 15

.
.-► I '·

......
16 CATERPILLAR 03 79B ENGINE L
I
u.
14 15 lb 17 t
LJ
22

q u
8
7 L

'
'--

27-4 2E>
0
L....
5

6 4N9539 CARTRIDGE ASSEM.-············· I


ru
Uncludesl
7 5S4555 NUT······· -·•· •••• ••· · ··-- · · •· I
8 8S9222 SLEEVE-·-··-··· ·· ······ · ······ I
9 1 P440 l WHEEL···----·······-·········-
10 4M8013 RING····--------·--········-··
I
2
I
11 5S4547 SLEEVE···-··-··---············ 1
I_,;
12 5S4556 INSERT·· ·······-··-··-········ I
13 5S4549 DEFLECTOR·· ·········· · ···· ···
14 5S4546 RI NG··············-·· · ········
15 5S4548 SEAL-·-····--···-· - ······· ···· I
I
l r
16 5S4554 SEAL-·············-···· ······· I
17 8S9223 BEARING·-·················· ·· l
18 5S4550 RING·························· 2

REF. PART
NO. NUMBER
DESCRIPTION

1 1 P4402 COVER-- -----(compressor)--------


QTY

1
19 5S4557
20 4M6983
21 5S4551
22 4N9556
BEARING············ · ·········
RING··························
SLEEVJ·········-····-·········
SHROUD·---···-·--·····--·-· l
2
4
l
i
(:.11,
5S4517 CLAMP ASSEM. ----------------- l 23 9S8993 WHEEL AS SEM. ············-·· 1
24 4M6990 RI NG-·-----··-··------------ l
2 llncludesl
NUT------------------ 25 4N7595 RING·--····--·-----·-·------ l .'~
7M9918 l
3 l P6460 HOUS ING-------(lurbinel········· l 26 4N9540 HOUSING ASSEM. ------------ l :1•
1 . C."
4 5S4545 NAMEPLATE······················ l 9S1180 NAMEPLATE-------·--·····-· l
27 .'"f ~

5S4558 CLAMP ASSEM. -···-··--·-···--· l 8H3710 SCREW·-------------·-··--··- 2


5
7M9918
(Includes)
NUT·-··-····················· l
:? ·.
;.1:·
:r ,. u
154444
·~:·

4N9551 TURBOCHARGER GROUP-Basic 'I u


· Serial No. 6883242 to 6884401 inclusive
Part of 2N7575 Turbocharger Group shown on Page 15A
I r
u .

/
- '
'\·
-··r .. "[ t [~

8L3421 TURBOCHARGER LUBRICATION VALVE GROUP


Serial No. 6882540 to 6883549 inclusive

· 2·1

;
,-, 8 33-9-2·10

II
AU
NO
PART
NUMBER
DOCAll'TIOl'I

1 S1591 BOLT c····-·-----·------·-------


QTY

4
I C 2 3 84 506 LOCKWASHER·------------------ 11
2
I I 3 1S65 95 GASKET···--------------·····-·
I 4 7M6856 BODY ASSEM. ·-·····-·----·-- 1
I ( 6
5 5M 6213 l'l.UG·---···-··----··------
6K807 9 CONt£CTOR---------------------
3
5
I I It- -- C 7
12-2-10 C 8
3N3303
4 8 9302
TUBE ASSEM. - - - - - - - - -
Cll P----------------------------
I
2
~
I 1
3
,J C 9
1D4717 NUT----------- __ __ ____ .,________ _ 6
2
10 4 842 78 WASHER------------------.•·-----
\ '-.._,/
I. 7 \.._..,/ 11 3N2 3 78 BRACKET----------------------·- l
S15 71 BOLT-----------·--------·-·----- 1
12 5K192 8 BOSS-·------------------------ 1
13--- 1 0
13 2N64 59 lUBE ASSEM. ---·--·-·------ ----
14 3J5390 PLUG------------------- 1 m
31 C lS 2N6465 TUBE ASSEM. --iusewHh V-12} 1 en
6 C 8l3418 TUBE ASSEM. -·"'.{use with V-81 - 1 m
16 58134 5 Cll P----------------------------- 1 r-
1t 6 B93 3 SPACER------------------------- 1 m
8
18 5K 9240 ELBOW--------------------------- l
C 19 SL 9728 ADAPlER-------------------·---- l
z
(i)
C 20 2 N158 7 GASKET----------·--·----------- l
pr.:s:j::==::::::::::::::::~~~=if:ti-_JL_
- o C 21 18 7182 BOLT------·----··---·-------·-
384505 LOCKWASHER-------------------- 3
3 zm
22 7M 6842 l'l.UNGER·-------·-·------------ 1
23 7M612 4 SPRING------------------------ l
24 7M684~ GASKET---------------------- l
22 23 24 25 25 8L3419 COVER----------------- l
26 26 9F8999 BOlt·---·--···------·--- 4
18
21 20 i9 27 5K9243 aeow•----------------- l
2s os156 Mll----------·------------ 2
21 c& 29 5P1198 rusE·---.53m(2D.1161n.l
30 6L 3616 CONNECTOR------------------·-- 1
C 31 3N3320 TUBE ASSEM. ··-··--·····-·-·---· l
28 3N 1442 AOAPTER------------------------ 1
6 32 7M 684 3 GASKET------------------------ -- l
32
1 ORDER BY THE METRE 33 S1594 BOLT···-----------------·-··---- 2
C INDICATES CHANCE 218213
VIEW A·A 5 4 I ,
2-1 ,-, 8 33-9-2-10
REF. PART
NO. NUMBER
OESCRIPTION QTY

I I II l Sl 591 BCU---------------------------
C 2 384506 LOCKWASHER-------------------
4
7
I I 3 l S659 5 GASKET------------------------- 2
I
l {
4 7M6856 BODYASSEM.-----
5 5M6213 puJ;
l
3

~
I I
6 6K8079 CONNECTOR---------------------
7 3N3303 TUBEASSEM.------
5
l
, I I 3 I 12-2-10 8 4 B9302 CUP---------------------------
9 1D4717 NUT----------------------------
2
6
\ I ,J
>-.._./ 7 '-.__J 10 48 4278 WASHER-----------------------
11 3N2378 BRACKET-------------
2
1
S 15 71 BOLT--------------------------- 1
13---< lZ 5Kl928 BOSS--------------------------- 1
13 2N6459 TUBE ASSEM. -- - -- - -:------~-- 1
14 3 J 5 390 PLUG------------------ --------- 1
31
6 C 2N646S TUBE ASSEM. ---~use with V-121 1
c 15 8L3418 TUBEASSEM.-~usewlthV--81 1
0
16 5 B1345 Cll P--------------------------- 1 c...,
:,. 8 17 68933
18 5K9240
SPACER----------------.-- ------
El.BOW------.-------------~-----
l
1
....,
,0
19 SL 97 28 ADAPTER----------------------- 1 ti,
20 ZN 1587 GASKET------------------------- 1

~~:======~ft7i~~-+,-r, 21
22
1B7182 BOLT----------------------------
3B4505 LOCKWASHER-------------------
7M6842 PLUNGER-----------------------
3
3
1
m
z
(i)
_!A · 23 7M6124 SPRING----------------- 1
22 23 24 25 24
25
7M6844 GASKET------------------------
8L3419 COVER-------------------------
1
1
zm
26
21 20 19 18 26 9F 8999 BOLT-------------------------- 4
27 5K9243 ELBOW--------- --------------- 1
28 488756 NUT--------------------------- 2
/i .129 5Pl198 TUBE--------~cml23.231n.l
.. 2a
29 .~,. . ----- 16 /
I 6
~ 30 :~~~!: ~:~~~~::::::.:-:::::::::::::_ :
31 3N3320 TUBE ASSEM. - - - - - 1
cl: l;~:::11~~~::::=::__________________ 1~I
32 u..___J,I~
.,....._
,
J2 3Nl442 ADAPTER------------------------ 1
30 7M6843 GASKET------------------------· l
C INDICATES CHANGE
VIEW A·A 5 4 ·· : · 17 218214
>
,. l ORDER BY THE CENTIMETRE

8L3421 TURBOCHARGER LUBRICATION VALVE GROUP


Serial No. 6883550 to· 6884411 inclusive

( t (
r ' ,11111,1,..;.
[_ C - c_ [ __ r-
r
;
[~ - C (_ .( [ r l: -

8L3421 TURBOCHARGER LUBRICATION VALVE GROUP


Serial No. 6884412 to 68B6670 Inclusive

REF. PART 8 33-9-2-10 7 3N3303 TUBE ASSEM. 1


NO_ NUMBER
DESCRIPTION QTY
8 489302 cup----------------------------- 1
1 S15 91 BOLT----------------------------- II C 9 1D4717 NUT--------------------- --------- 6
2 3 B4506 LOCKWASHER-------------------- iO 484278 WASHER--- ---------------. - ----- 2
3 1S65 9 5 GASKET-------------------------- 11 3N2378 BRACKET------------- ------ --- --- I
4 7 M6856 BODY ASSEM. ------------ ------- S1571 BOLT------------------ ----------- 1
12
5K 1928 BOSS l
llncludesl
5 5 M6 213 PLUG---- --------------------- 3 13 2N6459 TUBE ASSEM. I
6 6K8079 CONNECTOR---------------------- 5 14 3J5390 PLUG---------- ------- ------- --- - I
12-2-10 15 5N3960 TUBE ASSEM. --(use with V-81- I
5N3961 TUBE ASSEM. ---(use with v -i21-- 1
16 5Bl345 CLIP- ----- ------ -- , ------------ - I
7
C 17 6F6405 SPACER I 1
1,8 9S7694 CONNECTOR I
19 8l9728 ADAPTER---- ----- I
13----1 20 2Nl587 GASKET 1
21
187182 BOLT----------------------------- 3 0
31 3B4505 LOCKWASHER-------------------- 3 m
22 7 M6842 PLUNGER------------ ------------- l en
23 7M6124 SPRING-- ------ ------------------ 1 m
24 7M6844 GAS KET-------- -------------- ---- l
r-
35 -----
25 8L3419 COVER-------- l m
26 9F8999 BOLT- ----------------------------
27 5K9243 ELBOW---------- -----------------
4
l
z
(i)
28 488756 NUT-----·------------ ----------- - 2
52. 98 cml20. 86 in. ) zm
29 5P 1198 TUBE
'
30 6l3616 CONNECTOR---------------- ------
31 3N3320 TUBE AS SEM. ---------- ----------
l
1
3Nl442 ADAPTER l
32
22 23 24 25 7M6843 GASKET-- ------------------------ 1
C 33 S1594 BOLT 2_
26
C 34 2H7551 HOSE AS SEM.--30. 5 cm 112. 01 In. I- l
C 35 4S5718 CLIP --------
-----
I
C 36 IA2029 BOLT l

32 .
VIEW A-A 5
l ORDER BY THE CENTIMETER 229872
,----------------------------------------------------~ .....
2-1 REF. PART
NO. NUMBER
---------- "► DESCRIPTION QTY
8 33-9-2·10 C 7 5N8593 TUBE ASSEM.
8 489302 Cl I P------------------------- -- --
l
1
l S1591 BOLT----------------------------- II 9 104717 NUT------------------------------ 6
2 3 84506 LOCKWASHER-------------------- 10 4B4278 WAS HER--------------··------··· z
3 l S6 59 5 GASKET-------------------------- ll 3N2378 BRACKET----------------- -------- l
4 7 M6 856 BODY ASSEM. ---- --------------- 12
S1571 BOL 1----------------------------- l
11 ncludesl 5K 1928 BOSS-------------------------- - I
5 5 M6 213 PLUG------------------······· 3 13 2N6459 TUBE ASSEM. --- - 1
C 6 6K8079 CONNECTOR···--·-····-·-········ 3 14 3J5390 PLUG-------------·-··--·-------- 1
12-2-10 5N3960 TUBE ASSEM. --(use with V-81--- l
15
5N3961 TUBE ASSEM. ---(use with V-lZl-- 1
16 581345 CUP----------------------------- l
7 17 6F6405 SPACER------ l
18 9S 7694 CONNECTOR------------ 1
19 8l9728 ADAPTER------------------------- 1
13-----i 20 ZN1587 GASKET-------------- .------- . -- 1
187182 BOLT----------------------------- 3
21
31 3B4505 LOCKWASHER-------------~------ 3
?2 7M6842 PLUNGER------------------------- I C
23 7 M6124 SPRING-------------------------- I iii
24 7M6844 GASKET-------------------------- I en
25 8l3419 COVER--------------------------- 1 m
26 9F8999 BOLT----------------,------------ 4 r-
27 5K9243 ELBOW··-····-··--··--- .--------- 1 m
28 . 488756 NUT-------------- .--------------- 2 z
I 29 5Pll 98 TUBE :;2. 98 c m(20. 86 in. l
30 6L3616 CONNECTOR----------------------
31 3N3320 TU BE AS SEM. --------------------
3N1442 ADAPTER
1
1
1
-
G)
z
m
32
22 23 24 25 7M6843 GASKET-------------------------- 1
26 33 Sl594 BOLT 2
34 2H7551 HOSE ASSEM.-~30. 5 cmll2. 01 in. I- 1
35 4S5718 Cll P-------------------------- 1
27
36 1A2029 BOLT - --
1
C 37 9M652: CIJNNECTOR----- 1
C 38 9L5254 B.BOW------------------------- I
28
32
~

30 I ORDER BY THE CENTIMETER


VIEW A-A 5 234510

> 8l3421 TURBOCHARGER LUBRICATION VAL VE GROUP


Serial No. 6896671 To 6897892 Inclusive

..
;:,·

' ., ...-•.,!<· -: .. . -ri-r' · .,.:_..i; •: ·i: h · 1-• ~• · •t.. . '1:- :_ ..,. " .'
'r,....",ii'~'"·~ . •
.
..

t (·- c_:_- [ C - C - (" - C- r - [ [


( ~ -, .. '
I, [ [_ C [ r- --
1
8L3421 TURBOCHARGER LUBRICATION VALVE GROUP
Serial No. 6887893-Up

DESCRIPTION 33-9-2- 10 4 7M6856 1 BODY AS.


II 5 5M6213 3 PLUG
1 OS1591 4 BOLT C 6 6K8079 1 CONNECTOR
C 2 5M2894 8 WASHER 7 5N8593 1 TUBE AS.
3 1S6595 2 GASKET 8 489302 1 CLIP
9 104717 6 NUT
10 484278 2 WASHER
11 3N2378 1 BRACKET
12 OS1571 1 BOLT
5K1928 1 BOSS -
C 13 4W8282 1 TUBE AS. I
7 14 6L3652 1 ADAPTER I
15 5N3960 1 TUBE AS. (USE WITH V-8)
13---~
5N3961
16 5B1345
17 6F6405
1 TUBE AS. (USE WITH V-12)
1 CLIP
1 SPACER
-
0
m
(I)
31 18 9S7694 1 CONNECTOR m
,-
19 8L9728 1 ADAPTER
20 2N1587 1 GASKET m
35 21 187182 3 BOLT z
38
22 7M6842
23 7M6124
24 7M6844
25 8L3419
1 PLUNGER
1 SPRING
1 GASKET
-~
G)

1 COVER
26 9F8999 4 BOLT
27 5K9243 1 ELBOW
28 488756 2 NUT
E 29 5P1198 TUBE 52.98CM(20 86 IN.)
22 23 24 25 30 6L3616 t CONNECTOR
31 3N3320 1 TUBE AS.
21 20 19 32 3N1442 1 ADAPTER
> 7M6843 1 GASKET
33 OS1594 2 BOLT
34 2H7551 1 HOSE AS.
35 4S5718 1 CUP
36 tA2029 1 BOLT
C 37 9M6522 2 CONNECTOR
38 9L5254 1 ELBOW
C 39 5K9240 1 ELBOW
40 3J5390 1 PLUG
C INDICATES CHANGE E ORDER BY THE CENTIMETER 330167 '1
m

- :-1- ..-a-:.~----➔
----
..- .... ...,.,_.,_,..,w~,..+-""*,._-,~&o-•-,..,.,._.,....,.....,_,,._tcdP'::r"~~
, ,..,.,.•...,,_ _..,._.....,.....,•

L
OD

5 5K 9244 ELBOW-------------------------- 2
6 2N4 770 TUBE ASSfM. -------------------- 1
S1588 BOLT--------------------------- 4
7 1D4717 NUT---------------------------- 4
8 4 B4 2 78 WASHER . ------------------------ 16
9 3Nl546 SHIELD ASSEM. ------ILH_I------ 1
10 7l5332 MANIFOLD----------------------- 1
11 7L5330 BRACKET----~------------------ 1
3H 5841 BOLT-----;______________________ 8
12 2 N338 5 NUT----------------------------- 8
13 2N 338 6 SUPPORT·----------------------- 8
14 7L 570 SHtELD------------------------- 2
15 3H 6591 BOLT----·--·---------------------- 16
16 7L2 l 4 9 GASKET------------------------- 16
17 5K9238 CONNECTOR--------------------- 2
0
18 389053 FITTING------------------------- 3 c..>
19 8 F8 998 NUT--------------------------- 1 ......
20 8L8 l 84 TUBE-------ITo Cylinder Blockl---- 1
-0
21 2N4 764 FLANGE-------------------------- I 0,
22 3N 1712 SHIELD ASSEM. ----------------- 1
23 7L 600 5 GASKET------------------------ 1 m
C 24 3N 1545 SHIELD ASSEM, -------IR. H.I----- 1 z
25 3J 5390 PLUG--------------------------- 2 G)
26 7L5331 MANIFOLD---------------------- 1
27 5 B 78 90 PWG---------------------------- 4 z
m
28 4H5952 GASKET---'--------------------- 8
29 S1594 BOLT---------------------------- 16
30 S509 BOLT---------------------------- 18
31 5L 93 70 ELBOW--- 0 ---------------------- 8
REF. PART
DESCRIPTION QTY 32 3N 1713 SHIELD ASSEM. ----------------- I
NO. NUMBER 37 7l5327 BRACKET------------------------ I
33 8L3420 TUBE ·----!To Cylinder Block)------ 1
I 5i"A2894 WASHER------------------------ 4 34 5l 93 71 CONNECTOR--------------------- 8 38 3K8909 LOCKWASHER-------------------- 8
2 2 A4 6 39 BOLT-------------------------•- 4 39 9M4217 SEAL--------------------------- 2
35 6l 7817 SEAL-----o·--------------------- 16
40 38 8997 FITTING--------:________________ I
3 384506 LOCKWASHER--------·----------- 38 2 N644 8 BOLT---------------------------- 32
4 3N3I48 TUBE ASSEM. -~------------------ 2 36 8M4 79 I WASHER------------------------ 16 41 8 F8 998 NUT-------------------------- 1
C INDICATES CHANGE 151559

WATER SHIELDED MANIFOLDS (3N1718 N/S)-As Viewed from Rear of Engine


Serial No. 68B2540 to 68B2819 inclusive
Refer also to Paqes 108, 122 and 123 for special parts

r
i_, ""~-:
"

( .
-:f.,...,,,,.,,,.,""""i"'~"i""''"'-'"··•·•=t~~,:1~-,M·-.,~"''"-';,~
~ ., .. ....,~,...

[
.. · · ~ · - •':-IP~

I, -
,.r-,.' ,.. .,.•;~-· •. .•, w ,;.,,.,._., -•· ~...,-
~;.

[
·.
[_ -, c--
. ~-,,,-·
~. ,:,,,,..;.. -~·•' ~· =--

I - c- [ ( - [ -
_.,_. . _ ·•·i.:·· .. : -. y .. " ~ ..,:_.....

[ - [
• .; • ,...m --~ '•
r (
{r-..J- .. ( ( .r -( ( ( r r r r f r- [

WATER SHIELDED MANIFOLDS (3N1718 N/S)-Side Vie~


Serial No. 68B2540 to 6882819 inclusive
Refer also to Pages 108, 1 22 and 1 23 for special parts

., o·
z
r
-<
ri
)>
-I
m
:;o_
-u
:, r
.r
)>
:;o
-
-u
)> 0
:;o
-I m
Ul Vt
m
(j) r
10
<
m m
- z
() (j)
)>
-I
m
zm
:;o
-u
r 12 SI 588 BOLT- --------- ------ - -- - --- --- -- 24
r 13 9F5644 LOCKWASHER- - --lShakeproofl---- 12
)> S1587 BOLT-------- - ---------- - ------- - 22
~ 14
2M84 9 WASHER------ ------- - ------ ----- 22
lS 6l8836 MANIFOLD-------lleft Hand>----- - 1
7) REF. PART 6l8835 MANIFOLD----- -lRighl Hand> ----- 1
m NO. NUMBER
DESCRIPTION QTY
16 8M2296 NUT- ---- ----- - -- ---- -- - ----- -- -· 2
:;o
71 l 7L8055 BELLOWS----------------- 0 - - - - - - - 6 6 7L8240 BELLOWS--------------- - ------- - 2 17 4 842 78 WASHER-------------------· ----- 4
0
:;o
2 7L572 TUBE ASSEM.-------------------- 2 7 6L888l TUBE---------------------------- 4 18 4L8l 98
19 4L8097
MANIFOLD------------ ·-- ··- -· - ---
GASKET- ----- - ----- ------- -- -- -- -
2
8
2N63l 9 BOLT---------------------- ------- 16 g 6L8834 MANIFOLD----- --(Left Hand)------ 1
3
~ 2 N2 766 NUT- ---------------------- -- ----- 16 6L8833 MANIFOLD---- --IRight Hand)----- I 20 3B4506 LOCKWASHER--------- ------ ----- 12

z>
6L8838 MANIFOLD-------(left Hand)------ 1 9 6L874l PLUG----- ------ -- --- . ---- ---- -- 16 21 4l3378 COVER- ----- --- -- -- - --- - ---- ---- - 2
4 22 4l7890 GASKET- - ------- - -- ·-· ·---------- 4
6L8837 MANIFOLD------(Right Hand)------ l 10 5M 6213 PLUG---------- - -------------- - - - I
()
m
5 2 N6216 CLAMP ASSEM. ------------------ 16 11 4L6200 HOUSING----------------------- - 2 115134 23 3H6622 BOLT-------- -- ----------- --- - ---- 2 ....
CX)
)>
5 5K9244 ELBOW-------------------------- 2
6 2N4770 TUBE ASSEM. -------------------- l
S1588 BOLT--------------------------- 4
7 104717 NUT---------------------------- 4
8 4 B42 78 WASHER ------------------------ 16
9 3N 1546 SHIELD ASSEM. ----·-IL H. l-•---- I
10 7L5332 MANIFOLD------·-·-----·--s----- l
11 7L5330 BRACKET----------------------- 1
3H5841 BOLT---------------------------- 8
12 2 N 338 5 NUT-------------------··--- - ---- 8
l3 2N 3 38 6 SUPPORT·------,-----------~---- 8
14 7L570 SHIEtO----------·-------·--·---- 2
15 3H 6 5 9 l BOLT-------------------·-------· 16
16 7L2149 GASKET------------------------- 16
17 5K9238 CONNECTdR--------------------- 2
18 389053 FITTING------------------------· 3
19 8F 8998 NUT--------------------·------ l
20 8L8 l 84 TUBE ·------{To Cylinder Blockl---- l
C 21 3N6240 FLANGE-------------------------- I
22 3N 1712 SHIELD ASSEM. -----·-------·--- 1 m
23 7L6005 GASKET--------- -------------
C 24 3N 1545 SHIELD ASSEM. ------1R. H.1-----
l
l
z
s
C 25 3J 390 PLUG•-------------------------- 4 G)
26 7L533l MANIFOLD------------------ ----
27 58 7890 PLUG.-•----------~---------------
l
4 zm
28 4SH5 9 52 GASKET·---·--------------·-·--·
1594 BOLT _________ ;__________________
8
16
29
30 S 509 BOLT----------------~---- ------· 18
31 5L 93 70 ELBOW--~----------------------- 8
REF. PART 32 3Nl713 SHIELD ASSEM.-··---~---·· ---- - l
NO. NUMfJER DESCRIPTION QTY
33 8L3420 TUBE~----ITo Cylinder Blockl---·-- l 37 7L 532 7 BRACKET------------------------ l
C I 5MZ894 WASHER-- ---------------------- 18 34 5l 93 71 CONNECTOR--------------------- 8 38 3K8909 LOCKWASHER----------·----- - --- 8
C 2 1A2029 BOLT--------------------------- 4 35 6L 7817 SEAL--·------·--•·--------- ----- 16 39 9M42 l 7 SEAL-··------1---------- - ------- 2
3 384 506 LOCKWASHER-------------------- 38 2 N644 8 BOLT·--------------------------- 32 40 3B8997 FITTtNG-----------------------·- I
4 3N3148 TUBE ASSEM. -------------------- 2 36 8M4791 WASHER------------------------ 16 41 8 f 8 998 NUT-------------------------- l
C IND !CATES CHANGE 15158)
>

WATER SHIELDED MANIFOLDS (3N1718 N/S)-As Viewed from Rear of Engine


.. Serial No. 6882820 to 68B2913 inclusive
,.. Refer also to Pages 100, 122 and 123 for special parts
r I

,r -( [ ( [ [ [

WATER SHIELDED MANIFOLDS (3N1718 N/S)-Side View


Serial' No. 6882820 to 6882913 inclusive

0
m
en
m
10 r-
m
z
(i)
z
0 m
12 S1588 BOLT------- -- --- - --- ---------- -- 24
13 9F5644 LOCKWASHrn~---IShakeproofl---- 12
S1587 BOLT------------- -- ---- -- ------- 22
14
2M849 WASFIER--- ---------------------- 22
6L8836 MANIFOLD-------lleft Handi------ l
REF. PART
15
DESCRIPTION QTY 6L8835 MANIFOLD------IRight Handl----- 1
NO. NUMBER
16 8M2296 NUT----------------------------- 2
l 7l8055 BELLOWS--------- ------- : ________ 6 6 7L8240 BELLOWS------------------------ 2 17 4 B42 7 8 WASHER------------------------- 4
2 7L572 TUBE ASSEM.-------------------- 2 7 6L8881 TUBE---------------------------- 4 18 4 LBl 98 MANIFOLD-------- -- ----- -------- 2
2N6319 BOLT----------------------------- 16 g 6L8834 MANIFOLD-------ILelt Hand)------ 1 19 4L8097 GASKET------------------ --- --- -- 8
3
2 N2 766 NUT------------------------------ 16 6L8833 MANIFOLD------(Right Hand)----- I 20 384506 LOCKWASHER-------------------- 12
6L8838 MANIFOLD-------(Lefl Hand)------ l 9 6L8741 PLUG---------------------------- 16 21 4L3378 COVER------------------- ------ - - 2
4
6L8837 MANIFOLD------!Right Hand)------ l 10 5M6213 PLUG-------------------------- -- l 22 4L7890 GASKET-------------------------- 4
5 2N6216 CLAMPASSEM.------------------ 16 11 4L6200 HOUSING-------- - --------------- 2 115134 23 3H6622 BOlT-------------- --- ---- - ------ - 2
0D
0


0:,
0

5 5K9244 ELBOW- -· - -- · • · -- -- · --- ·- -- · --· - 2


6 2N4770 TUBE ASSEM. -----------------,-- l
SI 588 BOLT-- --- ·- -- ---- -· - · -- • ·-- · - · • 4
1 4
l D4 717 NUT - -- • -- --- ·- --- - -· -· ·- · · • - · · -
-- .
-_____ .. ------ ------- -- 16
0
8 484278 WASHER )>
9 3Nl546 SHIELD ASSEM. s-----lL H.1------ l ~
C 10 1N7482 MANIFOLD- -- - --- -----· -- · -· - -· • · I m
11 7l5330 BRACKET- - --- -·· --- ---- · ·------ 1 ~
3H5841 BOLT---------------------------- 8 ""C
12 2N3385 NUT---------·-------· ---------- 8 r-
13 2N3386 SUPPORT------------------------ 8 r-
2 )>
C 14 2N2882 SHIELD-- - ---- · - -- -- -- -- - • -- -----
~
15 3H6591 BOLT ---------------------------- 16
16 7L2149 GASKET-- -----------.----------- 16
17 5K9238 CONNECTOR-----·--·-·-····--··- 2
18 389053 FITTING· · --- -·- ·-----·· ·-··--·- ·• 3
19 8F8998 NUT-- - -- --·· -- ---- -- ·--- -- •· -- l
20 8L8184 TUBE ----- --lTo Cylinder Blockl---- l
21 3N6240 FLANGE ---------~-------------- l
22 3Nl712 SHIELD ASSEM. "---------------- l m
23 7L6005 GASKET------------------------
C 24 3Nl545 SHIELD ASSEM. -------IR. H.1-----
1
I
z
4
(i)
25 3J5390 PWG- ------ - - - - -- -- ---- - • -- -- --
C 26 1N7481 MANIFOLD- · ·-- ··--·· · ·•- ---· -·- 1 zm
27 5B7890 PLUG- ---- -- -- -- -- -- ---- ---- -- --- 4
28 4H5952 GASKET ·------.----------------- 8
29 Sl594 eon.--------------------------- 16
30 S509 BOLT---------------------------- 18 37 7l5 3 27 BRACKET---------------- -------- l
31 5L 9370 ELBOW--· --- • -·- -----· --- --- -- · - 8 38 3K8909 LOCKWASHER--------- -- --- ------ 8
REF. PART 32 3Ni713 SHIELD ASSEM. ----------------- l 39 9 M42 l7 SEAL--- - --------- --------------- 2
DESCRIPTION OTY
NO. NUMBER
33 8l3420 TUBE- ----ITo Cyl inder Blockl------ l 40 3 B8997 FITTING-- ---- ------ ------------- 1
I 5M2894 WASHER ··-·----·· - --·- - --·-· ·-- 18 34 5L9371 CONNECTOR ----·· -·--· -- - ··- -- -· 8 llncludesl
2 l A 2029 BOLT- ---- ---------------- ----- - 4 35 6l7817 SEAL--· -----. ------------ ------ 16 41 BF 8998 Ntn-------------------------- l
3 3B4506 LOCKWASHER--·--·--··---------- 38 2N6448 BOLT ··--'----------------------- 32 C 42 5M6214 PLUG------------------- ------ - -- 8
4 3N3148 TUBE ASSEM. - ------------------- 2 36 8M4791 WASHER -------· - - ·-- ·- · ---- - -- • 16
C INDICATES CHANGE 151561
>

WATER SHIELDED MANIFOLDS (3N1718 N/S)-As Viewed from Rear of Engine-Part 1


Serial No. 68B2914 to 68B2928 inclusive
Refer also to Pages 108, 122 and_123 for special parts

[ [
r---- ~ - -~ ··( --·c
r
-( - ( ( r ( [ l

I'
'

WATER SHIELDED MANIFOLDS (3N1718 N/S)-Side View-Part 2


Serial No. 68B2914 to 68B2928 inclusive
Refer also to Pages 108, 122 and 123 for special parts

:,

0
m··
en
rn
r-
:, U)ll I SOLT·-------------------------- ZZ m
14 2M849 WASHER-------------- --------- - 22 z
C 1N7478 MANIFOLD------ --(LH.J--------- 1 G)
C 15 1N5942 MANIFOLD----- ---(R.H.)------ - -- l
16 8M2296 NUT- ---------------------------- 2 zm
17 4 8427 8 WASHER--- --------------------- 4
18 4L8198 MANIFOLD---------------------- 2
19 4L8097 GASKET----- ---------- ------- - -- 8
20 3 B4506 LOCKWASHER--- ----------------- 12
21 4 L3 378 COVER------------ ---- - ------ --- 2
22 4L7890 GASKET---------- ---- ----------- 4
REF. PART
0ESCRlmON QTY 6 7L8240 BELLOWS----------------------- 2 23 3H6622 BOLT--- -- - - 2
NO. NUMBER
7 6L8881 TUBE-- ------------------ ----- --- 4
1 7L8055 BELLOWS--- --------------------- 6 C l N7479 MANIFOLD---------(L H. )-------- 1
2 7L572 TUBE ASSEM. - 2 C 8 1N5944 MANIFOLD---------(R.H.J-- ----- - 1
2N6319 BOLT------- 16 9 6L8741 PLUG- ------------ 16
3
2N2766 NUT------- --------------------- 16 10 5M6213 PLUG--- ------------------- 1
C 4 1N7480 MANIFOLD--------(L H. )--------- 1 11 4L6200 HOUSING---------------------- - 2
C 1N5943 MANIFOLD--------(R.H. )---- ----- l 12 S1588 BOLT-------------------~------- 24
5 2N6216 CLAMP ASSEM. 16 13 9F5644 LOCKWASHER-----(shakeoroof!---- 12
C INOICA1£S CHANGE 147912
_.
a,
m
r

C 5 5K9244 ELBOW-- ------------------------ 6


6 2 N4 770 TUBE ASSfM. -------------------- I
S1588 BOLT--------------------------- 4
7 104 717 NUT---------------------------- 4 ()
8 4 84278 WASHER --- --------------------- 16 )>
9 3Nl546 SHIELD ASSEM. ------ILH_ )------ I -I
10 1N7482 MANIFOLD---- ------------- ------ 1 m
11 7l5330 BRACKET-- --------------------- l
3H5841 BOLT---- --- ----------- ---------- 8
.,,::0
12 2 N3385 NUT··---~----------------------- 8 ,-
13 2N3386 SUPPORT------------------:_____ 8 r-
)>
14 2N2882 SHIELD-------------------------- 2
15 3H 6591 BOLT---------------------------- 16
::0
16 7L214 9 GASKET------------~-----------· 16
17 5 K92 38 CONNECTOR--·- ------------------ 2
0

....,
C,.)

,0
C 20 3N6842 TUBE ASSEM. ---(to cy(lnder block) - I 0:,
21 3N 6240 FLANGE------------------ ------- I
22 3N 1712 SHIELD ASSEM_ ----------------- l m
23 7L600 5 GASKET------------------ ------ I z
C 24 3Nl545 SHIELD ASSEM.-------IR-H.1 ----- l G)
25 3J 5390 PlUG-------------·------------- 4
26 1N7481
27 5 B7890
MANIFOLD--------------- -------
PLUG--------------------------·
1
4
z
m
28 4H5952 GASKET------------------------- 8
29 S l 594 BOLT···-----;_________________ 16
30 S509 BOLT---------------------------- 18
31 5L 93 70 ELBOW- -- ----------------------- 8
REF. PART
DESCRIPTIOO QTY 32 3Nl713 SHIELD ASSEM. ---------------- 1
NO. NUMBER
C 33 3N684 l TUBE ASSEM. -·-Ito cylinder block)- 1 37 7L5327 BRACKET------------------------ I
I 5M2894 WASHER------------------------ 18 34 5L9371 CONNECTOR--- - ----------------- 8 38 3K8909 LOCICWASHER------------------ - - 8
2 IA2029 BOLT--------------------------- 4 35 6L 7817 SEAL------'---------------------- 16 39 9M42l 7 SEAL----- ---------------------- 2
3 384506 LOCKWASHER ----------- ---- ----- 38 2N644 8 BOLT---------------------·------ 32
4 3N3148 TUBE ASSEM. -------------------- 2 36 8M4791 WASHER---------------- ------ -- 16
C INDICATES CHANGE 151562

WATER SHIELDED MANIFOLDS (3N1718 N/S)-As Viewed from Rear of Engine-Part 1


Serial No. 68B2929 to 68B3090 inclusive
Refer also to Pages 108, 122 and 123 for special parts

httirftit•*·•~~f~~,~jj,~4,•~c.~•~-'1.iii•-~~i-.; ·~-~·~ .,~,. -: .• ·-:-,'f!

C=- ,, r- ··1 c- r r r l c r · c r r - r- r r { - r -
{
f (_ I
[ - J .{ I- - I [

WATER SHIELDED MANIFOLDS (3Ni718 N/S)-Side View-Part 2


Serial No. 6882929 to 6883090 inclusive
Refer also to Pages 108, 122 and 123 for special parts

CJ
m
(/)
m
r-
m
l~U)g7
14 2M849
BOLT·--- ------ - -------- ------- - 122
WASHER------------- - - ------- -- 22
z
l N74 78 MANIFOLD--------(L. H. )------ --- l G)
15 1N5942
16 8M2296
MANIFOLD----- - --(R.H_)--- --- --- l
NUT--------- -------- ---------- -- 2 zm
17 484278 WASHER-------- -------------- -- 4
18 4L8198 MANIFOLD------------------ -- -- 2
19 4L8097 GASKET--------------------- ---- 8
20 3 84506 LOCKWASHER----------- ------ --- 12
21 4l3378 COVER-------------------------- 2
22 4L7 890 GASKET--------- --------------- - 4
., REF. PART
NO. NUMBER DESCRIPTION QTY 6 7L8240 BELLOWS-----------------------
7 6L8881 TI/BE--------- ---- --------------- 4
2 23 3H 6622 BOLT 2

l 7L805 5 BELLOWS------------------------ 6 lN7479 MANIFOLD---------(L.H.1-------- I


2 7L5 72 TUBE ASSEM. ------------------- 2 8 l N5944 MAN I FOLD---------(R. H. 1-------- 1
2N 6 319
3 2N BOLT---------------------------- 16 9 6 LS 70 PLUG--------- --------------- 16
27 66 NUT----------------------- ----- 16 10 5M6213 PWG 1
l N7480 MANIFOLD--------(L. H_ )-------.- - I 11 4L6200 HOUSING--------- -------- ------ 2
4
l N 5'943 MANIFOLD---- --- -(R.H. )--------- 1 12 S1588 BOLT--------------------------- 24
5 2N 6216 CLAMP ASSEM. ----------------- 16 13 9F5644 lOCKWASHER-----(shx...,rooO---- 12
147914
00
(j)
r

--
01)
:c

C 5 5K 9244 ELBOW----------- --------------- S


6 2N4770 TUBE ASSEM. - ----------- --- ----- l
S1588 BOLT--------------------------- 4
7 1D4717 NUT--------~---------------- - -- 4
8 4 842 78 WASHER -- ~--------------------- 16
9 3Nl546 SHIELD ASSEM. ------ILH.I------ l
10 1N748Z MANIFOLD---------------- 0 ------ l
11 7L5330 BRACKET- ---------------------- 1
3H5 841 BOLT--~---- --- - ------------ ----- 8
12 2 N3 3 85 NUT--- -- ------------------ - ----- 8
13 2N3386 SUPPORT------------------------ 8
14 2N2882 SHIELD------------- ------ - ------ 2
15 3H6591 BOLT-- ------- ----------- -------- 16
16 7L2 l 4 9 GASKET- --------- -------------- 16
17 5K9238 CONNECTOR----- ---------------- 2

C 20 3N8050 TUBE _A'SSEM. ---(to cylinder blocKl- I


21 3N 6 240 FLANGE----------- -- ------------- I
22 3N 1712 SHIELD ASSEM. -- --- ---- -- ---- l
23 7L 6005 GASKET---------- -------------- I
24 3N 1545 SHIELD ASSEM. -------IR. H.I----- I m
25 3J5390 PLUG-•------- -- -- -------- ---- -- 4 z
26 1N7481 MANIFOLD------- -- ------------- l G)
5 B7 890 PLUG- ------------ ---------- ----- 4
27
28 4 H59 52 GASKET------------------------ 8 zm
29 S 1594 BOLT-------------------------- -- 16
30 S509 BOLT--- ------------------------- 18 37 7L5327 BRACKET-- ---------------------- I
31 SL 9370 ELBOW--- ----------------------- 8 38 3K8909 LOCKWASHER·------------------- 8
REF. PART
DESCRIPTION QTY 32 3N 1713 SHIELD ASSEM. ----------------- 1 C 39 9 M42 I 7 SEAL---------------------------- 2
NO NUMBER
33 3N684 l TUBE ASSEM. ---(to cylinder block)- 1 C «> 9S 7730 TEE----------------------------- l
l 5M 28 94 WASHER------------------------ 18 34 SL 93 71 CONNECTOR--------------------- 8 C 41 5 P 1184 PLUG---------------------------- l
2 l A202 9 BOLT--------------------------- 4 35 6L 7817 SEAL---------------------------- 16 C 42 32143 ELBOW--------------------------- 1
3 38 4 506 LOCKWASHER-----------•:a------ 38 2N6448 BOLT------------------------ ---- 32
4 3N3148 TUBE ASSEM. ------------------ -·- 2 36 8M4 791 WASHER------------------------ 16
C INDICATES CHANGE 222988
.>
. 3N1718 WATER SHIELDED_MANIFOLDS GROUP-As Viewed from Rear of Engine-Part 1
Serial No. 6883091 to 6883809 inclusive
Refer to Pages 108, 122 and 123 for special parts

?: ' ~ ~ - ~ ~ ~,,,~4!iM,ii1._,~"""" ...,.,.olii1;iit " ·· .

. ( I__ , r 7 7 [ c [_ L I. [ _ j" J
t
<

r.··r
,,,;,-
~
__.,
_ _...( .. I - -f - -{ ( r [ ( [ ( -

3N1718 WATER SHIELDED MANIFOLDS GROUP-Side View-Part 2


Serial No. 6883091 to 6883809 inclusive
..•

0
m
en
10
tn
r-
m
14 1;~~~~ ~~t~~;~~~~~~~~~~~~~~--~--~~~~~~~ ~ z
lN7478 MANIFOLD··---··· (LH.)···-····· 1 (i)
15
16
lN5942
8M2296
MANIFOLD···---··(R.H.l····--···
NUT···········--···-······-·--··
l
2 z
m
17 4B4278 WASHER-·······--------- -- ---·· 4
18 4L8l 98 MANIFOLD-····-··----·--------· 2
19 4L8097 GAS1ITT--- -----·· -·----------··- 8

21 4L3378 COVER·-·----·-·-·----·---······ 2
22 4L7 890 GASKET----------· ------- ---- --- 4
REF. PART
DESCRIPTION QTY 6 7L8240 BELLOWS· --···-····-·········-· 2 23 3H6622 BOLT---- - - - 2
NO. NUMBER
7 6L888l TlJBE·-·--····-·····-···· · ·· ····· 4
1 7L8055 BELLOWS--··--·--·---·-·--··· ··· 6 g l N7479 MANIFOLD·········IL.H. )····--·- 1
2 7L5 72 TUBE ASSEM. --·------·----·--- 2 IN5944 MANIFOLD···-·-···IR.H.J··-·· ··· 1
2N6319
3 2N2766
BOLT--·--·· · · · · - - - 16 9 6 LB 741 PLUG------------········-·····- 16
NUT·······-····-··-······-····· 16 10 5M6213 PLUG-------------- l
IN 7480 MANIFOLO······-·IL H.l· -···· ··- I ll 4L6200 HOUSING··· ··-···-······ ··-···· 2
4
IN 5943 MANI FOLO···-····IR. H. )-··-····- I 12 S 15 88 BOLT----·-··-····--···- 24
5 2N6216 CLAMP ASSEM. ••••••••••••••••• 16 C 13 5M2894 WASHER···-·-·-····--·--·-······ 24
C INDICATES CHANGE l50H8
.-------------------------------------------------------, ...u,
C 9 5M2894 WA SHER----- --------------- 24 ►
3N3148 TUBE ASSEM. --------------- 2
10 5K9238 CONNECTOR----------------- 2
11 3 J 5390 Pl.UC----------- -- --- • ---- -- 4
12 1N7482 MANIFOLD------------------ l
13 S1588 BOLT - ------------- --- ------- 4
C 14 104717 NUT- ------------------------ 6
15 484278 WASHER --- ----------------- 16
C 16 5N2864 BRACKET ASSElv\. ---~L H. )-- l
SHIELD ASSEM.
C 17 5N797l BR.l1CKH ------<L
___ _______ H. l-_ l
_. ________
18 7L5BO l
., C 19 5N2867 BRACKET ASSEM. ----------- 2 7· 8-9
C Ll351 BOLT- ------ ----------------· 2
C 20 S1591 BOLT---- --- .----------- ---- · 2
C 21 3H659 I BOLT------------- ----------· 15
· 3H5841 BOLT-----------------------· 8
22 2N3385 tJUT--·---- ----------------- 8 C
3K8909 LOCKWASHER--- ·----------· 8
23 2N3386 SUPPORT--------- ------··-· 8 m
Cl)
24 2N2882 SH I ELD----------- ---------- 2
25 7L2149 GASKET--------------------- 16
m
r-
,;;., 26 1N7481 MANI FOLD----------------- - 1
C 27 5N2861 BRACKET ASSEM. ------- ---- 1 m
C 28 5N7970 SH IELD AS SEM. ------{R. H. l l z
G)
C 29 S 1594 BOLT ,---------------------- 24
C 30 4H998l WASHER---------- ---- -- ----· 8
31 3N6240 FLANGE--------------------- 1
z
m
32 9M4217 SEAL--------------- - -- -- ---· 2
33 2N4770 TUBE ASSf!t\. --------------- l
34 1A2029 BOLT----.-- ------------------ 4
nu PART
DESCRIPTION QTY 35 7l6005 GASKET--------------------- 1
36 5 B7 890 PLUG----------------------- 4
NO NIJMBlk

C I 5K 9244 ELBOW····-----·----- --------- 6 C 37 7H27 83 GASKET--------------------- 8


C 2 5N3012 TUBE AS SEM. ------------------ l 38 5L9370 ELBOW--------- ---------- -- - 8
C 3 7K2543 TEE-------- ------------------ . C 39 5N7953 SHIELD ASSEM. ------------- l
C 44 5M6214 PLUG------------------------~--- 8
1 45 7l5327 BRACKET------------------------ l
4 5Pll 84 PLUG ·----------· - 1 40 5l9371 CONNECTOR----------------- 8
C 5 5N3009 TUBE ASSEM. --{tocylinderblockl-- 1 41 6L7817 SEAL-----------------------· 16
C 6 5tH952 SHIELD ASSEM. ----------------- l 42 3 N684 l TUBE ASSEM.llocylinderblockl l
7 S509 BOLT--------------------- · ---· -- 18 2N6448 BOLT--------- - ------------- · 32
43 8M4791 WASHER----------- --- ----- · 16
C 8 3B4506 LOCKWASHER------------------~, 46
C INDICATES CHANGE 404265
>
3N1718 WATER SHIELDED MANIFOLDS GROUP-AS VIEWED FROM REAR OF ENGINE-PART 1
Serial No. 6883810-Up
Refer To Pages 108, 122 & 123 For Special Parts

.( [ [ [ - [_ C [ - [ [ [ [ -
r · ·T ( ( r ( ( ( '( ( -
( [ (

3N 1 718 WATER SHIELDED MANIFOLDS GROUP-Side View-Part 2


Serial No. 68B3810-Up

.,

~:

0
• m
en
m
10 r-
m
C 1 S1587
4 2M 849
BOLT--------------------------- 22
WASHER------------------------ 22
z
G)
IN7478 MANIFOLD--------(LH.J-------- I
15 1N5942
16 8M2296
MANIFOLO--------{R.H.)--------- 1
NUT----------------------------- 2
z
m
17 4 B427 8 WASHER------------------------ 4
18 4L8198 MANIFOLD·--------------------- 2
19 4L8097 GASKET--------------:__________ 8

21 4L3378 COVER---- 2
> 22 4L7 890 GASKET------------------------- 4
REF. PART
DESCRIPTION QTY
6 7L8240· BELLOWS----------------------- 2 23 3H6622 BOLT---·---- 2
NO. NUMBER
7 6L8881 TUBE·--------------------------- 4
1 7L80 55 BELLOWS------------------------ 6 IN7479 MANIFOLD---------(L.H.J-------- I
2 7L5 72 TUBE ASSEM. ------------------- 2 S IN5944 MANIFOLO---------(R.H.J-------- l
2N6319 BOLT-- - - - - - - - - - - 16 9 6L8741 PWG . 16
3 2N 27 66 NUT---------------------------- 16 10 5M6213 P W G ~ - - - - - - - - 1
l N7480 MANIFOLD--------{L H. )--------- l 11 4L6200 HOUSING--------- -------------- 2
4 IN 5943 MANI FOLO--------(R. H. )--------- 1 12 S 15 88 BOLT--~-- 24
C 5 5N7940 CLAMP------------------------- 16 13 5M2894 WASHER------------------------- 24
C INDICATES CHANGE 229875

- _ _ _ _ _ _ _..
_· ·_'·'_l!A___'·_·...._-•_""'
_ "_ ,--=====================:::::::::::::=~'!;=-,...,.,.~--,.,.,.--.. . ., ,.,. . . .,. ., ,.,.,. _.__________ ., ' ----
-_ _ _ _
-, - . •• _;C_ . ,S:"""'t--<f-Z. www==z.;...==7¼ 1,1,.E:? ,AZL,~-€:_PV.~.·4lko-t4-4@¥ $ l!!i!Z),JI!! 4'• · .':1'!4 •r. -- --
,t,1,L''

8 2N3553 SEAL------ 0 - 0 -ca--·---------·---- 5


._ 8 S 908 9 BOLT----:---------------------•- 16
26-23 9 3F4550 LOCK··--···-·····--------------- 8
10 1 B4204 NUT ·-------- 0 - - - - - - · - - - - - - - - - - - - .16
11 I A74,i SCREW----------,.-,;·--·····---· 6
12 2 N322 7 BRACKET----k--!.<:.:!:'~~------·----- 4
13 5L 5486 LIFTER ASSEM. ------------------ 16
14 3N 1598 ELBOW ASSEM. ------------------- l
5
15 5M4 98 7 DOWEi:.~- 0 ------------c·- ------ 2
16 4l7820 ROD ASSEM. ----·--------------- 16
17 1P8372 GASKET KIT--::,-----'-------:.:---- 8
7 B'2 420 FERRULE------·------------------ 24
... ~-
18
6l7 814 SEA •.:.:.'-' --:· -~-.-··-·-····-·--··· 24
l ~

2 ..~
m
20
en
m
. ~: ·. r-
m
19 -18 z
REF. PART
;. - j .·.411
J .,, .
• -zm
(i)

1110. NUMBER DESCRIPTION OTY 19 7S 5 78 7 CHAMBER ASSEM. ---·--:·····--- 8


~ 6L7816 SEAL------~------------ 0 - - - - - - - - • 8
4H6 716 WASHER----·----·-·------------· 24 ·15-14 ~ 2N 3'598 COVER-····----------------···· 4
189917 SPRING--------·CShortl--·--···· 8 22 4H 9811 AffM.,ASSEM. ----·-1Exhaust1--·--- 8
6 F 50 J4 SPR ING-·-·------<Longl--··--·-· 4 '23 9F8254 ;: ·soCKET--·---··----·-·--·----- I
2 3B4621 COTTER PIN-------------------- 8 4 3 f7 44 5 BUSH ING·-·---···---·-•·-·~- I
3 l 1351 BOLT--------------------------- 8 25 4l3855 ARM ASSEM. -----tlntakel-·-,'----- - 8
3 84506 LOCKWASHER------------------- 8 26 9 F82 5 4 SOCKET----------·------:------ I
4 6H3217 SHAfT ASS£M. ·----------------- 4 . 12 27 3F7445' BUSlllNG··---------_-------•-- 1
5 4 F4 585 PlUG------------------------- 2
6 2M 3403 BOLT-------------------: ______ _ 2
7 8 M 8 509 LOCK------------~----------~--- 13
I
, 115126
!.• >
k
. ,i 3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 1-TYPE 1*R
. . Inclusive
Serial No. 6882540 To 6886680 . _
.,.

[
r ':4i;I
- l -1--
- -
--·· -, ·. -----I_. __
- -- ·'-.. :.. [ __ ~-
- [ [
.., -,·'~J. 'I
. .,,,,
· it
~\
\.·
_,,
_.,
3N2680 CYLINDER HEAD & VAL~'tlecl'MiQrsM GROUP-PART 2-TYPE 1*R
Serial No. -sgB2540 To 68B6680 Inclusive
~;· SE?e Page 25 For Gasket Kits .
.,.

,, t B66 8 2 NUT-----·-- -------------------- 64


27 8 5H l 50l .\VAS.HER--·-------------------- 4
64 -"'
9 7ll38 HEAD ASSEM ---- -------------- - · ·• 4
8M4014 INSERTl;~: -··fExhadsll:-~-- :z
25
j
! I
· _ 4 S8906
, 4S890;
10 ! 5S 1757
INSERT--- ~--1.~5:' Oversize)--
0

INSERT· ··--·-f'C lO"tJ~ersizel·-


INSERT- - -., f -:-· !lnlaJ<el· -----·
.2
_2
;2
7

i 4S8908 · INSp!f,·"'·y · · f'. tXJ5' : Oversize!·· '2


j 458909 INSERt.-- -----(. 010" Oversizel·- 2
AREA II 5H707 l OIRECTOR· --·· ··-- ·· ··--·----- 8
A 7S6366 . B.USlflNG::c··- 0 - 1Ext1austl·----- 2
12 7S6322 . BUSHIN~--:'~·•• : ,jJ~l--···· 2

,i. '
'
'B 36645 · ' PLUG- ·:--~~~f~~-:i -•-:-;: " -- ~--
14
8H7097 VALV[- --------1Exhaustt··:: ~: :····
7M 781
15 3N)220
VAlVE------·-··llntakel·-- ·:-cs _ 8- 0

GASKET---------ICopp_erl-- ----- ~ :. ~ .
8
8

-
C
m
Cl)
6l 4497 GASKU··------ -~fPlainl--- ------ 4: ·, m
16 45 7468 Rl)l0.,QLL·--------- -- -- -···-··· 16 ,·.\ ~"'">---._
r
"<JM~35 SP1<i'iiic's:·_______ (Outerl···· · ·-- ·16 · . /. '1i$~--- m
-· 9~5 ~ :~~_!!JG-•-·· ·· ·flnnerl·-- ·------ 16 · . , . ~~
I - ~ .
-:-,,., .. -~ ts·
,/ . .
'

..· ·Z
g
m
13

REF. PART
DESCRIPTION QTY
,,.· i8 3B1143' iOCK-·--------··-----------···- 48
NO. NUMBER 19 9F770( RING···--------------------·-·- 16
4H945 FITTING-------------,-&y ------ 4 20 8F885 BUTTON --'--- ----- ----------- -- 16
4H 2495 NU1·-------------' . . ·'.,------- l C 21 3 811 ~ -REl ATNER--------fExhaustt------ 8
If!! f .•.
4H 2494
.J,
SLEEVE----------·-<-: t ·-~·---- I C 3H5867 '.1 lHAINER-------··flntaket------ 8
22
2 2N 359 7 SEAL- ·-· ·•--·- ••-- -.! -_.~ : - -~---·· 4 C 8F9206 ·SEAL---- ---------------- - ·• -"~ .8 ·
3 4l3803 BkACl<IT---·--c- --·1 -··-~"<•--· 8 23 6 L7 lfi !i SEAL--~---------------·---~~ ---- : 32 , ·
4 4L8188 STUD---·---------- ··-•i:,··- 8 24 6B62 .4 FERRULE-------···-------------- 32 ,
5 184205 NIH--·------- - - - - - ::, --, fl--. 16
0 25 8F49° l SEAL·---------e---------------- 8 •·
1F3218 FITTJNG-··c···------~.;- - --, f--..- 4 26 fF ~Jl· VMSHER--·-- -- · -:· 0 - - - - - - - - - - - - 8 '
6 lfl344 NUT----------·,- ---·r-~ir ·- ,. l ; 4 ,. I 8-</ SijifD~j,~,~•::··--:--.-----·----- 8
1

,.
4L 7892 TUBE·--· - ·· ·····-· ···-------···.,:- 4
.t, NOT PAR! Of 7lH8 ASSEM.
· • -1-:i..i(/,·
,tf'l'i' z:,..?J~~~~
i
NUY.H7;.. 9~---·---------- ----.,~
.
8

.
• .-;': ,; 115127
-----------------~-----------------------,,...,...,,~ ' ··_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___J
· !::,_ ~
, '•
;._ •

/ •.
r

...
N

8 2N3553 SEAL---------------------------- 5 ►
BOLT--------------------- -------
8 S 908 9 16
9 H4 5 50LOCK------ ---- ---- -- - 0 - --- -- - -- 8
26-23 24·27
10 I B4204NUT--------- ------------- ------- 16
11 I A744 SCREW· ----·-------------------- 16
12 2N322 7 BRACKET -- ------- ------- ----- --- - 4
13 5L5486 LIFTER ASSEM. -- ---- ---- ---- -- -- 16
14 ELBOW ASSEM. ---- -- -- --· - -- -- ---
3 N l S98 l 5
15 5M4987 DOWEL----------------------- 2
16 4 U 8 20ROD AS ~EM.-------- ------------ 16
17 l P 83 72 GASKET KIT--------------------- 8
78 24 20 FERRULE-- -------------- - ----"~ 24
lS 6L 7814 SEAL·· --------------------- ---- 24

0
ffi
en
m
20
r-
m
19 18 6-7 8 z
C)
z
m
REF. PART
• OESCRIPTION QTY
19 755787 CHAMBER ASSEM. -------------- 8
NO . NUMBER ' 20 6 l7 816 SEAL---- --- --- ----- ------ ---- -- 8
4H 6 716 WASHER--- ---------------------- 24 15· 14 21 2N 3 59 8 COVER-- ---- - -- ----------- --- -- 4
l l B9917 SPRING---------IShortJ--------- 8 22 4H9811 ARM ASSEM. -- -- --(Exhaustl-- - --- 8
6F5034 SPRING- -- ------· (LongJ----- --- 4 23 9 F8 2 5 4 SOCKET------------- ----- -- - -- l
2 3 B46 21 COTTER PIN--- ----------------- - 8 24 3F7445 BUSHING--·----- ------- ---- -- 1
ll35 l BOLT--------------- -- --c~----- - 8 25 4L3855 ARM ASSEM. -- -- - ()nlakeJ------- - 8
3 3 B4506 LOCKWASHtR-·: c: __ , ___-:;_~-~---- 8 26 9F82 54 SOCKET------------- ------0--- l
12 27 3 F 74 4 5 BUSH ING-- --- --------------- 1
4 6H3217 SHAH AS SEM. --- -----·---------- 4
5 4 F4 5 85 PLUG---c------- --~ -~--~- ;,:____ 2
C 6 S 1608 801.l · ------------------------ -: 2
> 7 M8509 LOCK- --- --- -- ---- ----- - -- --- --- l
C INDICATES CHANGE 175126

3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 1-TYPE 2*R


· Serial No. 66B2540 To 66B6680 Inclusive ·

tln·a. - t i M : ~ - ~ ~ ~ ; :•~ ~-~~~~-~.11itiitdi~~~---:~;i--:


rt:·r . r ~ _1· _ ·_ ,~ c- .-c~: -c ·; c--r:-1 / -i•c .- ·c- 'c _· [
! __ _ ( ·r· c
[
r- -· [ - [ C [ ( [~ -

3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 2-TYPE 2*R


Serial No. 68B2540 To 6886680 Inclusive. See Page 25 For Gasket Kits

27 6 B66 8 2 NUT------------- --- ------- ··--


S 5H 1504 WASIIER-------------·--------- ·
9 7l 138 .HEAil ASSEM. ---------·---------
8M 40 I INSERT--------·fExhausll·----
.& 4 S 8906 INSERT-------f.005" Oversize)-- 7
.& 4 S8 90 7 INSERT-------(. 010" OversizeJ--
10 5 S 17 5 7 INSERT---------!lnlake!-------
.& 4 S 8908 INSERT-------(. 005" Oversize)--
.& 4 S8909 INSERT----·--f.010" OversizeJ--
AREA 11 5II 70 71 OIRECTOR---------------------
A C { 6N8847 GUIDE-----tExhaustl---------
:, C 12 4N 3 664 GUI OE------11 ntakel----------
13 3B645 PLIJG,------- C
C 14 3Nl414 SPACER:------
3N3220 GASKET--------ICopperl--------- iii
(I>
l S{ 6L4497 GASKET-----·-IPlainl-----------
m
C 16 7N 763 9 ROTATOR·--·---·--- r
l7 J 9M535 SPRING----(Outer
\ 9M534 SPRING--- llnner·1----- m
l8. 381143 LOCK---------··---------------- z
-zm
G)

19 9F7707 16
l'IEF. PART . 20 8F885 8 BUTTON------------------------- 16
DESCRIPTION QTY
NO. NUMBER 21 3 B1142 RETAINER------·-IExhausll------- 8
4H9 45 FITIING------------------------ 3115867 RETAINER--------(lnlakel-------- 8
22 { 8 F 92 06 SEAL--------------------------- 8
4112 495 Ntlif--------------------------
4112 4 94 SlEEVE----------------------- 23 6L78l3 S E A L - - - - - - - 32
• 2 2N 3 59 7 SEAL--------------------------- 24 b B622 4 FERRULE------------------------- 32
3 4l3803 BRACKET----------------------- 25 8 F4 994 SEAL---------------------------- 8
4 4 L8 l 88 STUD----------------------· --- 26 3F 9 7 80 WASHER------------------------ 8
5 1B4205 NUT--------------------------- 27 { 4L8189 STU 8
6 IF 3 278 FITTING.------------------------ 582383 NUT-------------------- 8
lF1344 · ,NUl------------------------- 8H7 097 VAI.VE--·------------iExhausll---- 8
28 7 M7 8 I 7 VALVf.---------------11 nlakel---- 8
7 4L 7892 TUBE---------------------------

L------------------------------------------------------'~-
1 NOT PART OF 7LD8 ASSEM. C INDICATES CHANGE 175127 N
.---------___:_-----------------------------------,N
8 2 NJ 55 3 SEAL---------------------------- 5
n
8 S9089 BOLT ---------------------------- 16
-
26-23 9
3 F4 5 50 LOCK---------------------------- 8
10 I 84204 NUT----------~------------------ 16
11 l A744 SCREW------ - ----- ------- ------- 16
12 2 N322 7 BRACKET---- ----------- --- -- -- --- 4
13 5l 5486 LIFTER ASSEM. ------------------ 16
14 3N 1598 ELBOW ASSEM. ------------------- l
15 5M4987 DOWEL------ ------------------ 2 5
16 4L7820 ROD ASSEM. -------------------- 16
17 1P8372 GASKET KIT---- ---------------- 8
7B 2 4 20 FERRULE------------------------ 24
18 6 L7 814 SEAL--------------------------- 24

C
ffi
UJ
20 m
r
m
1g z
REF. PART
-z
C)

m
NO. NUMBER DESCRIPTION QTY 19 7 S 5 78 7 CHAMBER ASSEM. -------------- . 8
20 6l 7816 SEAL---------------------------- 8
4H 6 716 WASHER------------------------- 24 15-14 21 2N3598 COVER------------------------- 4
r . I B9917 SPRING---------(Shbrtl--------- 8 22 4H98 ll ARM ASSEM. ------(Exhaust)------ 8
6n034 SPRING---------llong)---------· 4 23 9 F8 2 54 SOCKET----------------------- 1
2 3 B462 l COTTER PIN--------------------- 8 24 3F7 44 5 BUSH ING--------------------- l
3 ll 351 BOU--------------------------- 8 25 4l3855 ARM ASSEM. -----(Intake)-------- 8
3 B4 506 LOCKWASHER-----------~------- 8 26 9F8254 SOCKET----------------------- 1
4 6H 3217 SHAFT ASSEM. ------------------ 4 12 27 3F 744 5 BUSHING--------------------- I
5 4 F4 5 85 PLUG-----------------c------- 2
6 S 1608 BOLT-------------------------- 2
7 M8509 LOCK--------------------------- l
., 179297

3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 1*R


Serial No. 6886681 .To 6887856 Inclusive

. , ·.•~ ~ • . 1 1 l ! W - M '..~ •~- · . . . ,


.t - .. ' ( ( ,, [
:..
( - C C ! C I J C c- [ ·.
t

l- ( [ ( [ ( [ ( , -, [ . I (- I [ -, c-

3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 2*R


Serial No. 6886681 To 68B7856 Inclusive
5N8320 ~ylinder Head Parts Are Shown On Page 2 1F

6B6682 NUT-------- ---- -- ---- --- - -- -- -- - 64


8
- OR -
C 104623 BOLT--------------------------- 64
5Hl504 WA SHER---------~---· ---------- 64 2
C 9 5N8320 HEAD GROUP-- 4 7
!Separate Illustration!
10 9F7707 RING-------·---------------- --- 16
11 8F8858 BUTTON- --- ----- -- ---- -- -- • -- - -- 16
12 6l7813 SEAL 32
13 6B6224 FERRULE------------------------- 32
14 3N3220 GAS KET- - -- · - ----lcopperJ--- --- -- 4
II - IO 15 6L4497 GAS KET----- ---1 plain J- - --------- 4
C
ffi
en
m
r
m
z
-
Gl
zm
9

REF. PART QTY


DESCRIPTION
NO. NUMBER
16 SF 4994 SEAL---------------------------- 8
4 H945 FITTING------------------------ 4 17 3F9780 WASHER------------------------- 8
4H 2495 NUT------------------------- 1 4LB 18 9 sruo--------------------------- 8
4H 2494 SlEEVE----------------------- 1 IS 5 B2383 NUT----------------------------- 8
2 2N 359 7 SEAL--------------------------- 4
3 4l3803 BRACKET----------------------- 8
4 4l8188 STUD-------------------------- 8
5 1B420 5 NUT--------------------------- 16
I F3 2 78 f ITTING------------------------- 4
6 IF 1344 NUf··----------------------- 1
7 4L7892 TUBE--------------------------- 4
179298
!::l
_____________________________________________________..,c,
C INDICATES CHANGE

. -·- .:.:.... . . _, ..
--------------------------------------------,~m
8 2N3553 5 SEAL
9 8S9089 16 BOLT
26-23 3F4550 8 LOCK
10 1B4204 16 NUT
11 1A744 16 SCREW 4-
12 2N3227 4 BRACKET
13 5L54B6 16 LIFTER ASSEM.
14 3N159B 1 ELBOW ASSEM. 5
15 5M4987 2 DOWEL
16 4L7820 16 ROD ASSEM.
17 1P8372 8 GASKET KIT
18 782420 24 FERRULE
6L7814 24 SEAL

C,
ffi
en
m
20 r
m
19
16 fr7 z
-
Cl
z
m
DESCRIPTIOI

1 4H6716 24 WASHER 19 7S5787 8 CHAMBER ASSEM.


189917 8 SPRING (SHOAT) 20 6l7816 8 SEAL
6F5034 4 SPRING (LONG) 21 2N3598 4 COVER
2 384621 8 COTTER PIN 22 4H9811 8 ARM ASSEM. (EXHAUST)
3 l 1351 8 BOLT 23 9F8254 1 SOCKET
384506 8 LOCKWASHER 12 24 3F7445 1 BUSHING
4 6H3217 4 SHAFT ASSEM. 25 4L3855 8 ARM ASSEM. (INTAKE)
5 4F4585 2 PLUG 26 9F8254 1 SOCKET
6 S1608 2 BOLT 27 3F7445 1 BUSHING
7 8M8509 1 LOCK
310246

3N2680 CYLINDER HEAD .& VALVE MECHANISM GROUP-PART 1*R


. Serial No. 6887857-Up . ·

"• -•·:,.;-;.,'

l. ( c- [ ( C [ - [ C [
r
r·:
-
,
·
17,
. . ,,
........ .
____ _J - L--1 _ [ _ _J --{ --· I -----1 . . ~-c --r -·r .. ,-
!

3N2680 CYLINDER HEAD & VALVE MECHANISM GROUP-PART 2*R


. Serial No. 68B7857-Up .
5N8882 Cylinder Head Parts Are Shown On Page 21E.02

8 686682 64 NUT
-OR- 3
104623 64 BOLT
5H1504 64 WASHER 2
'cv 9 5N8882 4 HEAO GROUP 7
10 9F7707 16 PING
11 8F8858 16 BUTTON
12 6L7813 32 SEAL
13 6B6224 32 FERRULE ·
14 3N3220 4 GASKET (COPPER)
15 6L4497 4 GASKET (PLAIN)
11-10
-en
C
m
m
r
m
z
G)
z
m
9

•OTE w -~~~ii DESCIIPTIOI

1 4H945 4 FITTING
4H2495 1 NUT
4H2494 1 SLEEVE
2 2N3597 4 SEAL
C INOICATES CHANGE
3 4L3803 8 BRACKET
Y SEPARATE UUSTRATION
4 4L8188 8 STUO
5 184205 16 NUT 16 BF4994 B SEAL
6 1F3278 4 FITTING 17 3F9780 B WASHER
1F1344
7 4l7892
1 NUT
4 TUBE
310247
.______________________________________________________ fT1
_,g
18 4L8189
582383
B STUD
8 NUT
-
N
~
m
0
N

REF. PART
NO. NUMBER
i DESCRIPTION iaTY

1 3N1414 SPACER-------- -- 4
7 2 7N7639 ROTATOR------- 4
8 3 2A4429 LOCK---------------------- 8
4 2N9297 RETA INER--------{exhaustl------- 2
5 9M5350 SPR ING---------louterJ-----,- ---- 4
6 9M5349 SPRING------ ---llnnerJ--------- 4
7 5N8319 HEAD ASSEM.

2N9299
8 2N9298
llncludeSI
GU I DE----(exhaust·
1

2
-enm
CJ

GU IDE----llntake I 2 m
, 8M4014
9 5S1757
IN SERT-----lexhaustl:------- 2 r
INSERT----llntake 2 m
10 5H7071
11 3B645
DIRECTOR
PLUG-
8
8
z
I Wl822 VALVE--------lexhaustJ----------- 2 9
12 1 W8606 VAL VE--------(intakel-- ---------
1 W3062 RETAINER ASSEM. ---llntakel------
2
2
z
m
13 lfach Includesl
r----~
I I
t_ _ _ _ J
,------, r---'""'
I I 8N7780 SHIRD ------- I

9
10
12

.>
238059

. SN8882 CYLINDER HEAD GROUP


Serial No. 6887857-Up. Part Of 3N2680 Cylinder Head & Valve Mechanism

{
r;. J [ r [ ( [ (

5N8320 CYLINDER HEAD GROUP


Serial No. 68B6681-Up
Part of 3N2880 Cylinder Head and Valve Mechanism Group shown on Page 21 D

l 4-13
t 3
l
-ii
l
!

IOTf II& PAIT


7 • IIIBEI

1 3N1414
ITT
4 SPACER
DEStRIPTIOI

8 I
2 7N7639 4 ROTATOR
3 2A4429 8 LOCK
C 4 2N9297 2 RETAINER (EXHAusn
5 9M5350 4 SPRING 0
6 9M5349 4 SPRING m
7 5N8319 1 HEAD ASSEM. en
8 2N9299
m
2 GUIDE (EXHAUST) r-
2N9298 2 GUIDE (INT AKE)
9 8M4014 2 INSERT (EXHAUST) m
5S1757 2 INSERT (INTAKE) z
10 5H7071 8 DIRECTOR G)
_
11 3B645 8 PLUG
12 1W1822 2 VALVE (EXHAUST) z
m
C 1W8606 2 VALVE (INTAKE)
C 13 1W3062 2 RETAINER ASSEM. (INTAKE)
r----,
l
,------7 (EACH INCLUDES)
L ___ JI 8N7780 1 SHIELD

9
10
12

C INDICATES CHANGE 310401


"'....,,
)> 2A3348-00WEL _______

1
2-PLUG __ (CORE) _ --3B645 4Lb788-S"TUD _____ 64[
r 5-BEARING_____ 5L2894 5H4279-PLUG _____ 4
IA2223-DOWEL.Q .. LONG)-16
:E (PART OF BLOCK ASSEM6L2534) IA2 036 - DOWEL_(so"LONG)_4 I H8645-SCREW _____ 2
)> ' 2-BOLT_________ 9S 1366 (PA~TS OF BLOCK ASSEM.6L2534) 2A3278-GASKE•----2
-< 2 -LOCKWASHER ___3 84508 PARTS Of 6LZ534 ASSEM)
tn
2-GASK[T_ ______ 4L 7562
(j) 4-BOLT_ ________ L 1351
8-LOCKWASHER ___ 384506 r'-rrn-~- :J o
< 2-COVER _______ 5F9303
rn 2-GASKET________ IF3131 ()
tn 2-PLUG __________ 38551
)>
rn -f
;;o m
;o
>
r
"t1
r-
r-
z )>
C ;o
4L 7586 -GASKET.I
s:o:>
rn 3H,808-DOWEL_2
,O· (PART OF'BLOCI<
ASSEM6L2534)

6L2534-BLOCK
ASSEM_I
• rn m
z 4-BOLT_ __________ L J 3 5 I - - - - - : : - " " - ~
z
(i)
2·-PLA"TE _____..:-4L4653------:,
0 8-BOLT__________ JA8537 ~-.--,,.<.<, I zm
;;o GMG00633-FORM--- 1
14-LOCKWASHER--..384510
0 6-BOLT_________ 8 S 9 0 9 2 - - - - , !Installing Semi-Finished
rn
;;o Main Bearing Caps!
2-CAP ASSEM. ---------- 2N7224 4L3395-DOWEL _______ 2}
z (Part of 6L2534 Assem. I 7L25g3-SHAFT ASSEM __ J
(j) 8-DOWEL ----------·---- 1A9759 3F6808-DOWEL _ ------2
IO-STUD---------------· 2N5120 4 F2609-PI N _(437"LONG) __ ,
3F6795-PIN ___________ I
10-NUT- - ·- ·- · ·--------- 3S1356 ZN 7194 -CAP-·-- -------------·3 (PARTS OF BLOC!< A55EM6L2534)
I-COVER________ IF4418 - - - !Parts of 6L2534 Assem. I
I-GASKEL _______ I F 9 2 2 3 - - - -
(Part of 6L2534 Assem. I 115122

CYLINDER BLOCK AND COVERS (3N2677 N/S)-Side View


Serial No. 68B2540 to
68B2588 inclusive
See Page 25 for Gasket Kits

~"'..- ~ ~ . -,I.~~, ;i\li'H'; ,. ,!lh', , !le, ~ ,,,,, ' ' ~---·. ·· ' ,:, -~:.-:-: .
..l

1~ : r' ( C: [ I [ ' ' [ ' C [ [ ' [ C


[ . r [ r r r
l
r . I~ - C I [
( r r (

CYLINDER BLOCK AND COVERS (3N2677 N/ S)-Front View


Serial No. 6882540 to 6882588 inclusive
Refer also to Pages 11 5 and 1 35 for special parts

0 S !594-BOLT_______ _ IQ
z, 2-BOLT_________ S t 5 9 0 r - - - - - -
- - - - 3 84506- LOCK WASHER ___ I 0
j. r 2-LOCKWASHER __ 3B4506
I
--<
l 0
>
-I
m 4-BOLT_________ IAI 135
;:o 17f--'S~~-l:----./-./------2N4518-PLATE ASSEM ____ I
"'U 2-LOCKWASHER __ 2A4462 ,___ _
-...._:1-------2N4516- ADAPTER _______ I
r (PART OF2N4518 ASSEM.)
) r
- >
.;:o

j
7F5174-FLANGE_' __ _ _ _ _ I
"'U _ _--,1F313 I -GASKET_______ J
>
;:o 0
I -I
Vl
m
! (/l
!
(j) - - - - J S 1588-BOLT_________ .2 m
r
< I-BOLT_4 _______ S1594 384506-LOCKWASHER ___ _2
m (l"LONG) m
44-BOLT_____ -----S509>------ z
0 ( .75''LONG) (j)
>
-t 45-LOCKWASHER __3B4506 IF44t8-COVER _____ _ __ 3
zm
m tF9223-GASKET___ ---3
;:o
5F304 PLUG _________ I
"
r
r-
5B8932-GASKE1 ________ I
24-SEAL _________ 6L 7815
>
;;o
S 509-BOLT________ _64
>
";:o
m
.,,
3B4506-LOCKWASHER __ 64

8-LINER ________ 1S2587


0
:;:o
s:
>
z 6L2787-HOUSING ____ ---1
0 8-00WEL ________ IA9759 (F'LYWHEEL)
m 11512:3
>
r 5-BEARING ------------- 5L2894 2A3348-DOWEL-------J 4L6788-STUD ___ --6~

t
-<
c.n
!Part of 6l2534 & 2N3548 Assems. 1-
2-BOLT_________ 9S 136
2-LOCKWASHER--.384508
IA2223-DOWEL~'-LONG)-16
IA2 036 -DOWEL_(so" LONG)_4
( Parts of 612534 & 2N3548 Assem. I
5H4279-PLUG __ _ __ 4
I H8645-SCREW _____ 2
2A3278-GASKET _ _ _ _
l Parts of 6l2534 &
2-GASKET_ ______ 4L 7562 2N3548 Assem. I
(j) 4-BOLT_ ________ L 1351
8-LOCKWASHER ___ 384506
< 2-COVER _______5F9303
rn
2-GASI\ET_ _______ lf3131
2-PLUG ______ ____ 38551 0
~
m
>
r .,,
:;o

z 2-BOLT_ -------9M7269 r-
2-LOCKWASHER ___ 3945oe>-------r::::-~- r-
C -OOWEL ______ _ 4f2609 )>
4L7586-GASKET --1
~ I-SHAFT ASSEM. __ 7L25g3
:::0
a:, I-PtN ___ _ .,,, ____ _ _ 3F6795---
rn .....,.,;-.._ 5M6213-PlUG ---- - 2 C
;:;o { 2-DOWEL.(875,.LONC)_L 2061 (Part of 6L2534 &
2- DOWEL.(1.so"LONC)_282994---
12N3548 Assem. I
~ ( Parts of 6L2534 & 2N3548 Assems. I
I -GASKET_________7F7669----
I
rn I-COVER ________7f767Q------.~L m
z 4-BOLT___________ L f 3 5 1 - - - - - ; - - " ' - ~ z
2-PLATE _______ 4L4653 ~,,,,_,,.._,,, (i)
0
;:;o
0
8-BOLT_ _ _ _______ IA85371------
14-LOCKWASHER __ ..394510
z
m
rn o-BOLT____ __ ____ 8 S 9 0 9 2 - - - - - 1-L-----~~--..,r-----,,<c.......,..,..,., !Installing Semi -Fin ished
;:;o 2N7194-CAP ------- --- ---- --- 3 Main Bearing Caps I
2-CAP ASSEM. - --- -- ---- 2N7224 4L3395-DOWEL _____ _ _ z}
z !Part of 6l2534 & 2N3548 Assem . I L...--
fPart of 6l2534 & 2N3548 Ass em. I
6l2534 -BLOCK ASSEM. -- ------ 1 7L25g3-SHAFT ASSEM _ _I
(j)
8-DOWEL - -- ---- - --- --- - 1A9759 (For Use With Compression Release I 3F6808-DOV\1cl -- - -- --- ------- 2
IO-STUD---- ----------- - 2N5120 -OR- 4F2609-PIN_(437 .. LONG) __ I
3fo795- PIN ___________ I
10-NUT- ---- - -------- -- - 3Sl356 2N3548-BLOCK ASSEM. ------- IC
I- COVER ________ IF 4418 - - - !Parts of 6l2534 & 2N3548 Assem. I !For Use Without Compression l Parts of 6L2534 & 2N3548 Assem. l
1- GASKET________ IF 9 2 2 3 - - - - Release) C INDICATES CHANGE 141358

CYLINDER BLOCK AND COVERS (3N2677 N/S)-Side View


Serial No. 6882589 to 6882876 inclusive
See Paoe 25 for Gasket Kits

'-+•=-
(
[ C ·[ I., . [ r [ r (
( ( [ ( .- r r [

CYLINDER BLOCK AND COVERS (3N2677 N/S)-Front View


Serial No. 6882589 to 6882876 inclusive
0
,z . 4-BOLT_________ IAI 135
2-LOCK ______ 2A4462,,___ _
~ - - 2N45l8-PLATE ASSEM. __ I
-<
·1 ci
I

' )>
-I
m
:;u
--0
r 2------2N4516-ADAPTER _______ I
r (PART OF 2N4518 ASSEM)
)>"
:;u
7F5174-FLANGE _______ I
--0 ~---ilf3131-GASKET_______ .f
4-COVER _____ ---8L4857
)>
:;u 4- GASKET_______ ,,.IF 4419 r--- 0
-I
u, m
V,
(j) ----is m
. .
1588-BOLT______· ___ _2 r-
<
m
I-BOLT_________ S1594 3B4506-LOCKWASHER ___ _2
m
"" (l''LONG}
44-BOLT_____ _____ 5509i------
z
(i)
·! ()
• )> (.75"'LONG)
!l -I
m
45-LOCKWASHER __384506 IF4418-COVER_~-- ____ 3 zm
I :;u IF9223-GASKET______ 3
l -0 5F304 PLUG _________ I
iI r 88g32-GASKET ________ I
'. r 24-SEAL _________ 6L 7815
)>
:;u
S 509-BOLT_________64
;o 3B4506-LOCKWASHER __ 64
m
:;u
.,, 8-LINER ________ 1S2587
0
:;u
s:)>
z
()
6l2787-HOUSING _______ f
8-DOWEL- _______ IA975 9 lFLYWHEEL) 141359
m

,,
64-STU0_______ 4L67BB--~
5-BEARING_____ 5L2eg4
2A3348-DOWEL _______ }
IA 2223-00WEL_Q " LOHG)-1 b
5H4279-PLUG ______ -4-}l
!Parts of 3N6988 & 3N6990 Assem. I IA2 036 -OOWEL_(so"LONG)_4 I H8o45-SC~Ew ___ --2
2-BOLT_________ 9S 1366 (Paris of 3N6988 & 3N6990 Assem . I 2A3278-GASKET _ _ _ _ z
2-LOCKWASHER __ _3B4508 (PARTS Of" 3N 6988 ASS[M.)
2-GASK[T_______ 4L75b2
4-BOLT_________ L 1351
8-LOCKWASHER ___ 384506
2-COVER _______5F9303
2-GASK(T_ _______ lf"3131
2-PLUG __________ 3B551 0
)>
-f
m
;;o

"
r-
r-
)>
4L7586-GASKET - - I ;:o

5M6213-PLUG -- -- - 2 0
(.,J
I Part of 3N6988 & -..J
3N6990 Assem . I -0
UJ
m
I-COVER ________7 r 7 6 1 0 - - - - - U
z
4 -BOLT_ _________ _Li 3 51
2-PLATE _____ _ _4L4b53
==========~=~=~i~J (j)
8-BOLT___ _ ______ I A 8 5 3 7 ~ - - - - I
GMG0063HORM -- - 1
z
m
14-LOCKWASH£R __ _J84510
b - BciLT___ _ _____ 8 S 9 0 9 2 - - - - - (Installing Semi -Fin ished
Main Bearing Caps I
2-CAP - -------- -~----- - - 2N7l93
2N7194-CAP - -------- --- - -- - -- 3
!Part of 3N6988 & 3N6990 Assem. l 4L3395-DOWEL _ _ _____ 2}
;~:~~t~-~-~~~~~-~ ~
3N6988-BLOCK ASSEM. - - ------ 1 C
8-0OWEL - - ---- --------- 1A9759
!For Use With Compression Release)
!Parts of 3N6988 & 3N6990 Assem . l 4F2609- Pl N _(A37°LONG) __ f
10-STUD-- ---- - -- - - -- -- - 2N5120 -OR·
3f"6795- PIN ______ _ __ _ _ I
10-NUT- ----- -- -- ------ - 351356 3N6990·B LOCK f\SSEM. - - -- --- - 1 C
I-COVtR ________ I F 4 4 1 8 - - - (Parts of 3N6998 & 3N6990 Assem. I !For Use Without Compression !Parts of 3N6988 & 3N6990 Assem . I
I-GASKET_ ___ _ ___ I F 9 2 2 3 - - - - Release I . C INDICATES CHANGE 147216
>
.: 3N2677 CYLINDER BLOCK AND COVERS GROUP-Side View
Serial No. 6882877 to 6884166 inclusive
See Page 25 for Gasket Kits - .

[
r r;r4 -, ~ - - - - - - -- - - -- - --------- ---------
( ( ( ( r r
r
i

3N2677 CYLINDER BLOCK AND COVERS GROUP-Front View


Serial No. 68B2877 to 6884166 inclusive

4-BOLT _ __ __ _ ___ IAI 135 ---2N4518 - PLAT[ ASSEM. _ _ I


2-LOCK ______ 2A4462;,----_ _

----::L------2N4516- ADAPTER _______ I


(PART OF ZN4511J ASSEM.)
I

4-COVER_ - - - - - --8L4857r--_ _ _ ,,
4- GASK[T _______ JF4419 0
m
en
~ - - . . . J S 1~68-BOLT__________ 2 m
r-
1-BQLT_________ S1594 384506 - LOCKWASHER ___ _2
ll"LONG) m
44 - BOLT_____ -----S509...__ __ z
{.75 " LONG) ~
IF4418-COVER ______ _ _ 3
45-LOCKWASHER __ 3B4506
IF9223-GASKET______ 3
z
m
5F304 PLUG ______ _ __ I
B8932-GASKEl ______ ..:__ 1
24 - SEAL ______ ___ 6L 7815

., S 509-BOLT________ _64
3B4506-LOCKWASHER __ 64

6-LINER ________ 152587 ..


---bL2787-HOUSING ______ _I
8- DOWEL ________ IA9759 C INDICATES CHANGE (FLYWHEEL)
147217

/
l ..,

l --1
.I
64-STU0_______ 4L6788---
5-BEARING_____ 5L28Q4
2A3 348-DOWEL _____
IA2223-DOWEL~"LONG)-16
5H4279-PLUG ______ _41
!Parts of 3N6 988 & 3N6990 Assem. I 6 B6 86 3 -OOWEL.(So"LONG)_4 C I H 8645-SCREW _ __ _ _ z
2 - BOLT_ ________ 9S 136 !Parts of 3N6988 & 3N6990 Assem. I 2A3278-GASKET ____ z
2 -LOCKWASHER ___ 3 B4508 (PARTS OF' 3N6988 ASS[M.)
,•
· C 1-GASKET_______ 5N3275
f
4-BOLT_____ :_ ___ L 1351
I
C4 - LOCKWASHER ___ JB4506
' 2-COVER _______ 5F9303
2-GASKET_ _______ lf'3131

l
2-PLUG _______ .:_ __ 39551 . 0
....►
m
.,,
::0

j r-
r-
i ►
4L7586-GASKET- I ::0
C,
5M621,3- PWG-- - 2 w
!Part of 3.N6 988 & .....
3N6990 Assem. I ,0
0,

m
I - COVER_ - - _____7f'76 7 0 - - - - - L L
4-BOLT_ __________ LJ351-----1""""'--""
z
G)
2-PLATE ___ - - - - 4 L 4 6 5 3 - - - - - f - c ~ ~ I \ - I !
8-BOLT_ _________ IA8537l-_ _ __ z
m
14·LOCKWASHER __ _JB4510 GMG00633- FORM-1
6-BOLT_________ 8 S 9 0 9 2 - - - - - r l,.L...----~~--'----'--&.'-' llnstalling Semi -Finished
Main Bearing Capsl
2-CAP· ----- - ------------ 2N7193 2N7194- CAP---------------- 3
(Part of 3N6988 & 3N6990 ASsem.) 4L33Q5-DOWEL _______
7L25g3-SHAf'T ASSEM _ _I
z}
8-DOWEL --- ------------ 1A9759 3N6988- BLOCK ASSEM.---- - 1
!For Use With Compression Release! 7F950t -DO\\U --'----- -------- 2 C
!Parts of 3N6988 & 3N6990 Assem.)
IO-STUD-------------- 2N5120 -OR- 4f'2609-PIN_(437. LONG) __ I
3N6990 - BLOCK ASSEM.---- 1 3f"6795- PIN ___________ I_
10-NUT- - -- -- ------ ~-- -3s 1356
1- COVE:R _ ____ _ __ ff'-4418--- 1Partsol 3N6988 & 3N6990Assem.l !For Use Without Compression (Parts of 3N6988 & 3N6990 Assem.)
1- GASKET,.. _______ l f ' 9 2 2 3 - - - ~ Release I C INDICATES CHANGE 229878
•.

3N2677 CYLINDER BLOCK AND COVERS GROUP-Side View


Serial No. 6884167 to 6887660 Inclusive
See Page 25 for Gasket Kits

;
I
I
f
. .JI
i: _ _ ( [_ ·(_ - ( [ [ ( - { r r
•. • ' :;.<~
+-{ . I-{ ---·-,
[-·~' • - LJ ~

(
~-
.
';'1\'
·-•

3N2677 CYLINDER BLOCK AND COVERS GROUP-Front View


Serial No. 68B4167 to 68B7660 Inclusive

4-BOLT.:;."______ _ _IAI 135 2N4518-PLATE ASSEM. __ I


2-LOCK..:_ _____ 2A44 62

CS-BAND-------------- 8N4708

0 0

. <
2N4516- ADAPTER.----- __ I
(PART Of' ZN4518 -6:5SEM-)

8F8145- FLANGE_ ______ IC


4-COVER _____ - --8L4857 IF"313 I -GASKET_______ J
4- GASK(T ________ IF4419 C,
IB5174 - PLUG ________ .I
m
en
., .. s 1588-BOLT________ --2 m
,-
3B45O6-LOCKWASH[R ____ 2
m
C 42-BOLT_____ -----S5O9 z
19. $ mm(. 75 In.; Jong G)
IF4418-COVER ________ 3
C 42 ·LOCKWASHER __3B45O6
!F9223-GASKET______ 3
z
m
PLUG _________ I
5F304
f'
I
Be<n2-GASKET ____ - - -- t
24-SEAL _________ f>l 7815
II
>
i s 5O9-BOLT____ - - - - 60C
3845O6-LOCKWASHER __ 60C

CB-LINER _____ -- _ 8N9174

~---bl2787-HOUSING ___ _ --•'


8-DOWEL _ __ _____ IA9759 {l"LYWHEEL)
C INDICATES CHANGE 229879

.·/ '
•.•

64-STUD_______ 4L6788---
5 - BEARING_____ 5L28g4
2A3348-00WEL ____ ---1
IA2223-DOWEL.f' LONG)_I 6
5H4279 - PLUG __ ____ _4}
!Parts ol 3N6988 & 3N6990 Assem. I 6B6863-DOWEL_(!>O"LONG)-4 C I H8645-SCRE w _ __ __ 2
2-BOLT_________ 9S 136 (Parts ol 3N6988 & 3N6990 Assem.l 2A3278-GASKET ____ 2
2-LOCKWASHER ___ 3945oe (PARTS OF 3N6988 ASSEM.)
l-GASKET______ ·__ 5N3275
4-BOLT_ ________ L 1351
4-LOCKWASHER ___ 3B4506
2-COVER _______5F'9303
2-GASI\EL~-- ____ IF"3131
2-PLUG ____ -- - ___ 3B551
0
>
.....
m
;;o
"t1
r-
r-
4L7586- GASKET· I >
;;o
-•v--5M62l 3- PWG--- 2 0
c,.,
(Partol 3'116988 & -..J
3N6990 Assem. I

tD
m
z
(i)
I
zm
GMG00633- FORM -I
t-'------.r.--""7' (Installing Semi -finished
2N7194- CAP---------------- 3 Main Bearing Caps I
2- CAP --- --- ----------- - 2N7193 4L3395-00WEL ____ _ __ 2}
(Part of 3N6988 & 3N6990 Assem. l
3N6988- BLOCK ASSEM.----- I 7L25g3-SHAF'T ASSEM- _I
8-DOWEL --- ----- ------- 1A9759 7F9504 ·DOML ------------- -- 2
!For Use With compression Release!
!Parts of 3N6988 & 3N6990 Assem.} IO-STUD· --- -- -- ---- -- 2N5120 -OR- 4F'2609-PIN_(437"LONC) __ I
3f"f>795- PIN ___________ I,
IO-NUT- - · -- - ---- ------35 1356 3N6990- BLOCKASSEM.---- I
1-COV(R ________ IF' 4418 !Parts of 3N6988 &· 3N6990 Assem.l !For Use Without Compression (Parts of3N6988 & 3N6990 Assem. l
I- GASKET__:_ ___ _ _ IF'9223---- Release I 182791

3N2677 CYLINDER BLOCK AND COVERS GROUP-Side View


Serial No. 6887661-Up

·....._.·;

_,
..
;·,

( C ( ( -
i· ' ,:-:.
'. '~,,,
r r
r c·- - --,------------ (_ r - r .-
( ( [ ( r

3N2677 CYLINDER BLOCK AND COVERS GROUP-Front View


Serial No. 68B7661-Up

4-BOLT_________ IAI 135 21'14518-PLATE ASSEM. _ _ I


2 - LOCK ______ 2A4462

8-BAND -------------- 8N47 08

2N4516- ADI\PTER _______ I


(PART OF ZN45l8 ,ASSEM-)
:,

8f8145- FLANGE _______ I


IF313 I-GASKET_ ___ __ _.f
4-COVER _____ ---8L4857
4- GASK[l ________ lF4419 0
165174 - PLUG _________ !
m
en
s 1588-BOLT_ _ ______ __ 2 m
r-
364506-LOCKWASHEA _ _ __2
m
42-BOLT_____ -----S509
z
(i)
19. ffi mmL 75 in. I long
IF4418-COVER _______ _3
42 · LOCKWASHER __ 3B4506
IF9223 '"GASKET____ _ _ 3
z
m
5f304 PLUG..a.. _______ _ I
5B8q32-GASKE1 ________ I
24-SEAL _________ f>L 7815 S5 09-BOLT-----------------3CA
3 B4506-LOCKWASHER----- 3CA
> s 509-BOLT____ - - - - 60C
384506-LOCKWASHEA _ _ 6QC

8-LINER _____ -- _ 8N917 4

6L2787-HOUS ING _ __ _ ---'


C INDICAITS CHANGE t rLYWHEEL)
8-DOWEL--- ___ _ _ IA9759 l USE AS REQUIRED 182792
S 1594--BOLT ________ z4 8L9802-PLUG_ - - - - - _8 5L6286-CRANKSHAFT
ASSEM._I
38 4506- LOCKWASHER __ 24 (PART OF SLf>2&f> A'.oSEM)

7L2.534-RING ___ ____ z 1-AOAPTC:R ________.5LI 85 7


i C 2-RINt:, _ _ _ _ _ 3N3234

8L9835-RING __(SNAl")__ eJ
Ll024-PLUG _______ __ ej 0
>
V (PART
.
or CRANI\S~FT ASSEt.4.
5L11.i!&e) -f
m
::0
'' ... ,
,,, -0
,-
,-
>
::0
0
c.,.,
.....
-0
0,

m
z
(j)
z
m

2N7048-BEARING ______ 5
(STANDARD) ,
5LAl84-B£AAING ______ 5 I-THROWER ______ 5L7858
(oso· UNOERSIZE)
~L2093 -GASKET____ ___ 2

IQ-BOLL- _______ 6F7035


, 8L3972-BAFTL£ ______ 2 C INDICATES CHANGE 10-LOCKWASHER ___ 384514 1~7414

4L8791 CRANKSHAFT GROUP-Type 1


Serial No. 68B2540 to 68B3213 and 68B3893 to 6884397 inclusive
Refer also to Pages 134 & 134A for special parts

-.~•.;.,,,, ,;·..<;·:::,~ ::,..:>:·'.'$~ : ~


(__ (-_- : I . { - .
- .
~
-- "' - ( (_' c_ L . [ C ( - ( c- r '·
(_-, r-- J { ( - [ -- r- r I

4L8791 CRANKSHAFT GROUP-TYPE 2


Serial No. 68B2540 To 6883213 & 6883893 To 6884397
And 6886509 To 6887892 lnclusjve
Refer Also To Pages 134 And 134A For Special Parts
I
2
7 6

11

:;
0
ffi
en
m
r
m
z
C)
r'
t, 8
12 z
m

14
9
C 6 3N2957 CRANKSHAR ASSEM. ---- --- ---- -
llncludesl
., 7 5 P3476 BOLT -----------~--------- 4
' 13 ;:.. ... . s 1esn oowa------------------. --- s
• REF. PART DESCRIPTION QTY
9 5L2683 BOLT------- ----------------- 8
> NO. NUMBER
C 10 3N7327 THROWER----··7·------·· ···-· -- 1
l 8L3972 BAFFLE-------------------------- 2 11 5Ll857 AOAPTER------------------ --- - l
2 3N3 234 RING--------------------------- - 2 6F7035 BOLT--- ----- -- - 10
C 3 3 N916 0 RING---------------------------- 2 lZ 384514 LOCKWASHER------------ ------- - 10
C 4 3N7326 THROWER------------------------ 1 S15 94 BOLT--------- --------- 24
- \. C 8N7764 BEAR ING--!Standardl------------- 5 l3 { 3B4506 LOCKWASHER ----- --------------- 24
5 2 N7117 BEAR ING-- ---1. 1150" Undersizel- -- 5
C-· 14 5L2093 GASKET------------------------- 2 N
I - ---~'-'=='-'-=-- --·=c::..:.:.:=-..L..:'-'
C INDICATES CHANGE 229870 ~
f· \ .__________________________________________________________,g
r------------------------------------------------,w
~
0
N
6

II

0
ffi
en
m
r
12 m
z
Cl

13
z
m
6 3N2957 1 CRANKSHAFT AS.
13 5L2662 4 . COUNTERWEIGHT
7 5P3476 4 BOLT
B 7B0537 B DOWEL
NOTE REF PART B BOLT
10 IUMIU on DESCRIPTION 9 5L2683
10 5L2093 2 GASKET
1 4W2567 1 ADAPTER 11 3N7821 1 ADAPTER
2 4W26D7 1 SEAL GROUP 12 6F7035 10 BOLT
3 4W2566 1 ADAPTER 13 0S1594 24 BOLT
4 4W2606 1 SEAL GROUP SMHS8301 1 FORM (HANDLING &
5 8N7764 5 BEARING (ST ANDARDJ ltlSTALLATION OF
2N7117 5 BEARING 1.27MM(.051N)U.s: CRANKSHAFT SEAL) C INDICATES CHANGE
318374

>
4W2574 CRANKSHAFT GROUP
Serial' No. 68B7893-Up .

., .
( C ( ( [ [ ( ( ( _. l l
. { C C
I
( l - J ( __ J ( - l _ {_ _ .( ( ( ( [_ r--.

3N7968 CRANKSHAFT GROUP


· Serial No. 68B3214 to 6883892 and 6884398 to 68B4863 inclusive
Refer also to Pages 134 & 134A for special parts

16

0
m
(/)
m
r-
m
z
(i)
zm
15
9
6 3N295 7 CRANKSHAFT ASSEM.------------ 1
II ncludesl S1594 BOLT---------------------------- 24
7 5 P3 4 76 BOLT------------------------ 4 14 384506 LOCKWASHER-------------------- 24
14
8 7B537 DOWEL----------------------- 8 15 5L2093 GASKET------------------------- 2
> 9 5L2 68 3 BOLT------------------------- 8 6K 493 6 BOLT---------------------------- 8
REF. P'-RT DESCRIPTION QTY
10 3N3170 ADAPTER----------------------- l 16 3F 1417 WASHER------------------------- 8
NO. NUMBER

1 3N3168 ADAPTER------------------------- l
l A9579 BOLT---------------------------- 8
2 3N 3166 SEAL----------------------------- 2 11 3 B4505 LOCKWASHER---------------'---- 8
3 N33 33 SPACER------------------------- 8
3N7 311 SUEVE-------------------------- 2
3 1 3N8049 LOCKTIT£ KIT-------------------- l 12 3N782 l ADAPTER------------------------ l ,MG02.W FORM--- --- -- ------------------ --
4 7 D19 79 SEAL---------------------------- 2
l3 6F 7035 BOLT-------------------------- 10 II nstructions for Installing Seal
3B4514 LOCKWASHER------------------- 10 and Wear Sleevel
5 2N7048 BEARING----------------------- 5
153176
·( ..
6
1
l
. i
!.
f 17

'
t
!
0
)>
-t


m
.,,
::a .
:t,
..
r-
r-
)>
\.
::a
0
8 c,..,
.....
-0
0,

15 m
9
6 3N295 7 CRANKSHAFT ASSEM. ----------·- 1
z
(i)
(Includes! S1594 BOLT---------------------------- 24
14 7 5P3476 BOLT--- . --- 4 14 384506 LOCKWASHER-------------------- 24 zm
8 7B537 DOWEL--------------- ·------- 8 15 5L2093 GASKET-------·--------- 2
Ref PART 9 5L2683 BOLT------------------ 8 C 16 3N3234 RING-------------------------- 1
DESCRIPTION QTY
NO. NUMBER 10 3N317 0 ADAPTER-----------------------· 1 C 17 3N9160 RING--------------------------- 1
C 1 8L3972 BAFFLI-----------·--------------- 1 1 A9579 BOLT-•--------------- 8 C 18 3 N73 2 6 THROWER----------------------- 1
C 2 3N3166 SEAL----------------------------- 1 11 38 4505 LOCKWASHER------------------- 8
C
3
3N7311 SLEEVE
3N8049 LOCKTITE KIT
-------------- 1 3N33 33
12 3N7821
SPACER------------------------- 8
ADAPTER----------- 1 ~MG02481 FORM------------------------~--- l
1
C 4 701979 ~ .
5 2N7048 'BEARING-------------- .--------
1
5
6F7035
l3 384514
BOLT-----------
LOCKWASHER------------------- 10
10 II nstructlons for I nstalllng Seal
and wear Sleeve!
C INDICATES CHANGE 220631

>
3N7968 CRANKSHAFT GROUP
Serlal No. 68B4864 to 68B6508 Inclusive
Refer also to Pages 134 & 134A for special parts

r r { r:: . ' [::. ) 1_ I


,,,_l DIESEL ENGINE 24C
I .. .'';• _._-..i• ..
.>., -- ,r,•

/ ·

.:.. \

r REF. PART
NO. NUMBER DESCRIPTION •

2 P17 93 DAMPER ASSEM. ·••••·••••••·••· I


S 1587 BOLT·------·--------··-----··--· 10
OTY

I-
2 3B4508 LOCKWASHER·--····-··-·-·----- 10
3H7654 WASIER-····-··--······c---·.•··· 10
.3 3N8785 ADAPTER·············-·-···-···· 1
T603 BOLT-·---····-·················· 10
4
4M6953 WASIER····-············-······· 10
u
I 4
2

.I
rI 156190

r 3N9587 DAMPER GROUP


Serial No. 68B4398 to 68B6508 Inclusive
AN ATTACHMENT .
l
·-I

4 6

T . J .,
·I
' ,,,:.

~
3N 7821 ADAPTER··--····· ····· ·····--····
' (Use with 5Ll857 Adapter)
3N 7822 ADAPlER······················· · · ·

' !Use with 4L8819 Adapter)


3N 7823 ADAPTER· · ········ · ········· · ····

I ' (Use with 7L2571 Adapter)


1A9579 BOLT····· ·········· · ············· 8

1 4 384505 LOCKWASHER········ · ······ · · · ··


i 3N3333 SPACER······················-···
5 7 D1979 SEAL············:· · ··············
8
8
1
I 1 NOT PART OF 3Nlm8 SEAL GROUP
6 3N73ll SLEEVE················-··········
7 3N3166 SEAL···· · · ··········-············
l
I

1
'
... t USE TO INSTALL WEAR SLEEVE t

t
8 8S4754 BOLT···.875 in.<2.22 cm) diameter
8S4755 BOLT······l in.12.54cml diameter
!Use as Required\
9 5P3022 INSTALLER········· · ·············
4
4

I REF. PART THE FOLLOWING REPAIR KIT IS AVAILABLE:

7
DESCRIPTION QTY
NO . NUMBER
3N8049l LOCTITE KIT········tservicel·····
l 5L2093 GASKET········ ·· ·········· · ····· MG0248~ FORM·························· · ·
2 3N3170 ADAPTER··················--···· II nstalling Crankshaft Seal Conversion Groups)
I 152603

7 3N8008 CRANKSHAFT CONVERSION SEAL GROUP-Field Installation

_...,_~ .....

- (
.,
24C.01 DIESEL ENGINE

..r,
.......

7-2 ·I
.,'

.~,!
·ii\ --
J}

NOTE REf P~RT QTY DESCRIPTION 4 ?P1793 1 DAMPER AS.


NO NUMBER 5 5M9709 2 PLUG
1 5P8245 10 WASHER 6 3N8785 1 ADAPTER
2 4M6953 10 WASHER 7 OT0603 10 BOLT
3 0S1587 10 BOLT
• 318378

4W2557 DAMPER GROUP .

·-· -· -.--:
Serial No. 6887893-Up ..
Not For Use With Solid Ring Crankshaft Seal
For Locomotive Service. An Attachment

ir1:: .
I
I
; ,'

'I
\ ;:
: I: DESCRIPTION •
3

i I
CRANKSHAFT
i!,!' : !· 1 4W2567
2 5L2093
1 ADAPTER
1 GASKET

I\
·I
.i
II.
1\
3 4W2606 1 SEAL GP.

· ..~ -~:1 ii, i


I .... fl
. rj

\ ~- ·-- 1 ~
t:: .. -~ 331741

4W2571 CRANKSHAFT CONVERSION SEAL GROUP-REAR-OPPOSITE ROTATION


Field Installation ·

-
DIESEL ENGINE ,24c.02

-
H

•mllEF•o PART
IUIIEI Oll DESCAIPTIOI
.J
4
5
2P1793
5M9709
1 DAMPER ASSEM
2 PLUG
3B4508 10 LOCKWASHER 6 3N6612 1 ADAPTER

Ii 3H7654 10 WASHER
S1587 10 BOLT
7
B
T603
4M6953
10 BOLT
10 WASHER
I 306662

3N6890 DAMPER GROUP


Serial No. 6886509-Up. An Attachment

·-·.. . •--- ~'71


I ..
I 1•

r
2 .,

DESCRIPTION

1 4W2566 1 ADAPTER
2 5L2093 1 GASKET
3 4W2606 1 SEAL GP.

q
q
l
331652
.
1
!
4W2568 CRANKSHAFT CONVERSION SEAL GROUP-FRONT.:.STANDARD ROTATION-
When Using This Group To Convert An Engine A New Front Adatper ~

I
Must Also Be Used
Field Installation
.
"
I
;i
....

-
24D CATERPILLAR D3798 ENGINE ......
,,
1- G£AR ASSEM. ___ 4L 783q 5L21O6-WASH£R _______ I
\24 TEETH-REAR)
1-R£TAIN£R _____ -4L 7827

2-BOLT ---------L1351
I-LOCK __ .______ QMl367
12-BOLT_ - - - - - - ---3L.526
I'
- , . _ _ - {>L7967-8£AR1Ng~-----1
(PAR"T OF GEAR A:SSEM 4L 7839)

12-LOCKWASHER ___ 384507


I-COVER _____ -4L3732 -· - ~
-
u

1-GEAk ASSEM. __ ..,AL 7831)


(24 TCETH-STANOARO ROTA"TION
-FRON"T
•OR·
1-GtAR ASSEM ____ 4LQ154
(24 TCCTH-oPPOSIT[ STANDARD
ROTATION-FRONT)
I-BEARING ______ .6L7967 - - - -
\PART OF GEAR ASStM 4L7839
ANO 4L91.S4)

I-WASHER--- ____ 5 L 2 1 0 6 - - - - 14.3784

4L8787 BALANCER GROUP


Serial No. 6882540 to 6883451 inclusive

3 5
A

4

...
2
VIEW OF AREA A
_Jq;;;,,, -.
_

REF. PART
NO . NUMBER
DESCRIPTION Ion:
I 5L2O93 GASKET------------------------ I
2 3N3168 ADAPTER----------------------- 1
~ 6K4936 BOLT-------------------·-··-- 8
3Fl417 WASHER------------------------ 8
4 7D197 9 SEAL-· ·-··---··--·,._
5 3N73l l SLEEVE---··-
- l
I
6-., '3N3166 SEAL l
7 5P3022 I NS TALLER----------------------

'''
l
s{8S4754 BOLT----. 875 In. 12. 22 cml diameter l
8S4755 ~OLT--1 in.12. 54 cml diameter 1
THE FOLLOWING REPAIR KIT IS AVAILABLE: (Use as required!
3N804 9-LOCTITE KIT ··•·tservlcel···--1 S,HS7f62 FORM •••••• 1
<Installation I nstructlonsl
j USED TO INSTALL WEAR SLEEVE
174549

3N8000 CRANKSHAFT CONVERSION SEAL GROUP-Rear


FIELD INSTALLATION
.
'!
DIES5L ENGINE
· ·· ,-\, ·,
24E

- 2

1 4W2566 1 ADAPTER
DESCRIPTION

2 5L2093 1 GASKET
3 4W2607 1 SEAL GP.
,..

,_
'

l/
CRANKSHAFT

_Jj
r 331742

4W2570 CRANKSHAFT CONVERSION SEAL GROUP-FRONT-OPPOSITE ROTATION-

r When Using This Group To Convert An Engine A New Front Adapter


Must Also Be· Used
Field Installation

r 2

r DESCAIPTION

r rh
I '· .. '
1S.W2567
? ~l.?0!13
3 4WU,07
1 ADAPTER
1 r.ASK~ 1
I SEAL lif'

I ;
T CRANKSHAFT

_JJ
.I.
,~.
.,~......

·T

I '

T 331743
.,..
4W2569 CRANKSHAFT CONVERSION SEAL GROUP-REAR-STANDARD,,,~ROTATION ~ ,...
. . 1r Field Installation -- ,. . , ,( ·
~
'.I'!
j .
ll.,
I
~
"----'
--
- -- .&!·'
.-- --- ..4---·-·

-
J. ' .
DIESEL ENGINE 25 .

6V5462 VALVE 'GR I_ND I NG


6V5468 VALVE GRINDING (SINGLE HEAD)

L 6V5463
5P8970
6V5465
CENTRAL AND LOWER STRUCTURE
SINGLE CYLINDER LINER
fRONT STRUCTURE
6V5466 REAR STRUCTURE
;I,, .6V5426 WATER . PUMP--SERIAL No, 6882540 TO 6884712 INCLUSIVE
6V3743 WATER PuMP--SERIAL No, 6884713--UP
r 6V5429 WATER LINES
I 6V3737 ArTERCOOLER AND ArTERCOOLER LINES
6V3735 MAN I rOLD "vJA TERCOOLED
6V3736 TURBOCHARGER
6V5467 FUEL SYSTEM
6V5428 OIL COOLER AND LINES
6V5464 OIL PUMP--SERIAL No, 68B2540 TO 6885182 INCLUSIVE
6V3739 OIL PUMP--SERIAL No, 6885183--UP .

[
GASKET KITS
[
[ I-GEAR ASSEM, __ _ 4L783q
\2-4 TEETH-REAR)
5L2106-WASHER _______ I
I- RETA IN£R ______ 4L 7827

[ C 2-BOLT _________ S1594


I-LOCK __ ______ qMl3fl7 ~L 7~67-BEARING----~-1
12-BOLT_ ________ ...3L52fl \PART OF GE"R ASSE~.-4L7839)

- - ~I'
12-LOCl<WASHER_ __ 384507
[ I-COVER_ - - - - -4L3732

I
I I-GEAR ASSEM,--..AL 783~-------------
(24 TEETH-STANDARD ROTATION
-FRONT)

I
I I-BEARING _____ ..6Liq67 - - - -
\PART Of GEAR ASSEM 4L7839)

I-WASHER _______ 5L2106----


C INDICAltS CHANGE 229884
I 4L8787 BALANCER GROUP
Serial No. 6883452-Up

L -----·--·- --

_.._, ---
26 CATERPILLAR D3798 ENGINE

FLYWHEEL
HOUSING I
. I, ----IN5742-GE.AR ___ -----1
\' (183Tt£"TH)
(PART Of" F'LYWMECL ASSEM,
IIJ5748)

5L.e745-P(OINTER- ____ -.1


"TIMING)

----1 S 1596 - BOL r_ ______ l OC


4M6953-WASHER _____,oc

---1 N5748-rLYWH(EL
ASSEM, ____ IC

C INDICATES CHANGE 138084

FLYWHEEL (5L1955 N/S)-S.A.E. Standard Engine Rotation

FLYWHEEL
HOUSING I
I, - - - IN5743 · GCAR---(183T.) ___ t
! • (PART OF rL YWHE tl ASSEM.
I IJ57411)

- - - 5L6745-POINTER ______ .f
("TIMING)

-----Js 15% -BOLT_____ l· __ ,oc


4M6Q53·WASHER_ _____ ,oc

IN5749-TLYWHCEL ASSEM.. I

C INDICATES CHANGE
138045

FLYWHEEL ( 1 N5760 N/S)-5.A.E. Opposite Standard Engine Rotation

ALWAYS GIVE SERIAL · NUMBER WHEN ORDER I NG. PARTS-.

' .

!-J
l
- DIESEL ENGINE -26A

.....
I .

,'-'
I

i'
I

,-
i

REF. PART DESCRIPTION QTY


NO. NUMBER
'
l 2H 7911 PO INTER---- 0 --mm Ing)------- -- l
l- C Sl596 BOLT----------------------- ----· 10
2
C 4M6953 WASHER--:.----------------- ---- 10
3 1N5754 FLYWHEEL AS SEM. --------------- l
4 1N5742 GEAR-------(183 Teeth)---- ----- l
1-

i
C INDICATES CHANGE
I

r.
r 138222

··, 1N5766 FLYWHEEL GROUP-S.A.E; Standard Engine Rotation


FOR USE WITH 24" CLUTCH. AN ATTACHMENT

r
r
r
y
T
T
~
i
\

.
.~
__. ___
-_.._~-----~----
.-
26B CATERPILLAR D379B ENGINE 1
'· i
..
.'.,_l

2
C
I
4L37 6 3, BEAR ING- --- -- ----tstandardl-----I I
6N 8317 BEAR ING- --- -- --- ----------··•- I
. 635 mm(. 025 in. I U. S. -. 254 mmt. 01 in. I O. S.
8• 6N8316I BEARING---- -- -·-·-----·-------- I I
·1. 27 mmt. 05 in. I U. S. ,. 254 mmt. 01 in. I O. S,
5L4195 BEARING - -!;27mml.05in.lU,S. l
6N 8318 BEAR ING--. 254 mmt. 01 in. I 0. S. l
9 7M4926 RETAINER· -- --· -••• -· -· • -- ------- 2
JO 4 L384 3 PIN--- ---- -- -- --• ----- •• • • -· •• • l

REF PARf OfSCRIPTION o,v


NO NUM8fR

I 3S5502 PISTON AS5EM. ··--------------- l


Clncludesl
2 95 7 507 RING ··-------ttop)---------- I
3 354059 RI NG-· ----- --tlhtermediatel -- I
4 5M 5487 RI NG--- -·- ---ioil)·-- --- ----- I
5 IP9 ROD ASSEM. -·--------- --------- I
tlncludesl C S74 24 PISTON RING GROU ------·--··-
6 1PI758 BOLT----- --------- ---------- 2 t Includes a complete set of rings
7 7M4925 BEAR I NG----------· --- ---- -• I for one piston!
C INDICATES CHANGE 227 696

6L2868 CONNECTING ROD AND PISTON GROUP..;..B Required


Serlal No. 68B2540 to 68B4899 inclusive

CYLINDER BLOCK NOT REBORED

CRANKSHAFT GROUND f"OR


DNDERSIZE BEARING I. D. Ot .63mm 1.27mm

QTY.
MAIN ~ BN7765 BN7766

RoD 8 8N7770

CYLINDER BLOCK REBORED (,63mm)


(BEARING OVERSIZE o. o.)
u
CRANKSHAFT GROUND f"OR 0
UNDERSIZE BEARING I. D. OF (STANDARD) .63mm

QTY,
MAIN -5- 6N6232 8N7768

o.o.--QUTSIDE DIAMETER
1,0,--INSIDE DIAMETER

CRANKSHAFT BEARING REPLACEMENTS


DIESEL ENGINE 27

- 2· C
AC
8 8N7769
8N7773
.
1 BEARING (STANDARD)
1 BEARING
.635MM(.025IN) U.S.
.254MM(.01IN) 0.S.
AC BN7774 1 BEARING
1.27MM(.05IN) U.S.
.254MM(.01IN) O.S.
AC BN7771 1 BEARING 1.27MM(.05IN) U.S.
AC 8N7772 1 BEARING .254MM(.01IN) D.S.
AC BN7770 1 BEARING .63MM(.024IN) U.S.
T 9 7M4926 2 RETAINER
C 10 7N9810 1 PIN
A NOT PART OF THIS GROUP
C INDICATES CHANGE

r 5
6

DESCRIPTION

C 1 7N5499 1 PISTON AS.

T 2 9S7507
3 3S4059
4 5M5487
1 RING (TOP)
1 RING (INTERMEDIATE)
1 RING (OIL)
5 1P0009 1 noo AS . AC 9SB973 1 PISTON RING GROUP
6 1P1758 2 BOLT (INCLUDES A COMPLETE SET

T- C 7 8N2275 1 BEARING .-, .....__.__.___ _~_ C_f:___Bi~l§S FOR ONE PISTON)


323D93

y - (. 6L2868 CONNECTING ROD AND PISTON GROUP-8 ·REOUIRED


Seri.al .No: 68B4900-Up

y NOlE: FOR SAE OPPOSllt F=:;====;:===========


STANDARD ROTATION
ASSEMBLE GEARS ON
~~ N~~:1RD~SCRIPTION OTV,

END Of CAMSHAFT C l SN 1355 GEAR--------I96 lfel~l --y --------


MARKED "F" 6L2l 95 WASHER ASStM. ____ c_____________
2 II ncludesl
T 3
C 4 B415 8 SCREW----------- ------ --- --- 1
3 5 l. 2 864 CAMSHAFT----------------------- I
4 4L6753 GEAR ASSEM. ---(BOteethl-------- I
..... r, • .

llncludes)

T 9
5 8 B1312 PIN----- -------------------- 1
6 { 6H1717 BOLT------------ --------------- - 8
4L6 l 83 LOCK- ----- --------------- ----- -· 4

T
T '7
I
\ -I
-- ---~
/
7 1B87 41 KEY- ----------- --------- ----- --- - l
S 1585 BOLT----------------------------- 2
8 4 L6 I 84 LOCK--- -- ----------------- --- -- - 'J
\ I
T 6
I IlI
9 5 L210 l PLATE------ ----------------- -- --

10 {
L13 51 BOLT--2. 22 cm(. 875 in. llong------
- OR - ·
I
4

C IA2029 BOLT--2.86 cmll.125 in. )long----- 4


I I II 11 4L6 I 82 LOCK ------ -- - -- --------- -------- 2

T 5
4
I I IJ C INDICATES CHANGE 229882

4L8788 CAMSHAFT GROUP


1 Serial No. 6882540 To 6887035 Inclusive

.
.l .•
,,
LJ-----
-------~--_,,. ,_. ,___.,___ ~_,_,...... ---. ....
,,
• ✓


,.
DIESEL ENGINE 27B

on PART NAME
1 BN135 1 A ·C A
2 6L2195 1 WASHER AS-THRUST
4B4158 1 SCREW-DRIVE
C 3 1W1853 1 CAMSHAFT
NOii, fl>R \A! OPPOl 111 4 4L6753 1 GEAR AS-CAMSHAFT
SfANDARD AOIAU0t4
AISIAIIIL GI.US 011 (BO TEETH)
tt:O OF CAt.\SHln 5 8B1312 1 DOWEL
IIAIIClO "I" 6 6H1717 8 BOLT
7 1B8741 1 KEY-WOODRUFF
8 0S1585 2 BOLT
4L6184 1 LOCK·NUT
9 5L2101 1 PLATE
10 1A2029 4 BOLT 2, 86CM( 1. 1215IN)LG
11 4L6182 2 LOCK·NUT
NOTE: ASSEMBLE GEARS
,. ON END OF CAMSHAFT
OPPOSITE END WITH
"'F" MARK .

II
!~
'

C·CHANGE FROM PREVIOUS TYPE

6•410792

4L8788 CAMSHAFT GROUP


Serial No. 6887036-Up

.
_____.,_,.__ --------------· ----
.... ,.,_

-
__J
I. .' .
~

I ''

4-BOLT _______ JA2029 4-BOLT _______ 1D4572 . S 509-BOLT(7.50NLONG) __ 13


4-LOCKWASHER __ 384506 4-LOCKWASHER __ 3B4508 S 1594-BOLT(l"LONG)-____ I
I-HOUSING ______ 6L2062 T 102- BOLT(&.2.5" LONG) ___ I
I-RETAINERASSEM.-4L3748 3B450E>-LOCKWASHER_l2
f1-BALL _______ 59931s
\!-BEARING _____ SL2660 r - - - - 1
(PARTS Of RETAINER ASSEM.
. 4L3148)
I-GASKET__ _: ___ -4 L 3437
I-SEAL _______ SH60l2 0
6-BOLT _______ IA2029 )>
-I
6-LOCKWASHER __ 36450 m
I-COVER ______ 4l343I ;;o
'"C
I-GASKET _____ -4L3375·--==t~'efrr~!¢J:trxro~~
I-FERRULE _____ IF7604 r--
r-
(PART Of TUBE ASSEM.4L3382) · )>
I-SCREW _____ :._lf7603 ;;o
I -GASKET ____ ---L 1213
(.6406"1NSIDE DIAMETER)
I-GASKET _______ lf6936
( .5156~1NSIDE DIAMETER)
I-TUBE ASSEM. ___ 4L3382
m
I-GEAR ASSEM. ___ 3Nl345 z
(i)
. {-GEAR-(32TEETHL6L3552
2-DOWEL _______ IL5072 zm
I-ADAPTER ______ 2N9066
(PARTS Of 3N1345 ASSEM.)

4-GASKEL_ 4L3437
1-BOLT..(1.125 .. LONG)_IA202g
I-WASHER ______ 5 L 5840
4-BOLT.(1.375''LONG):.._38l915
8-BOLT ____ ---104574 4-BOL T_(1. 75 ''LONG) __ SI 571
8-LOCKWASHER ___ 3B4508 8-LOCKWASHER __ 3B4506
115157
>
3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 1
· Serial No. 6882540 to 6883451 inclusive
Refer also to Pages 90 and 92 through 95 for special parts

.....
_-·~ - ,,_. -_·
·~ ,'
....

(
( [
[ ( ( ( ( r r

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2


Serial No. 68B2540 to 68B3451 inclusive

1B7182-BOLi________ ·2
I -GEAR ASSEM...(7IT.)4L3407 ·
1-f ITTING ______ 4f9768 3B4505-LOCKWASHER __ 2
2-BEARING- ----5L9143
{PART OF TUBE ASStM. 5L573O)
(PART OF GEAR ASStM. 4L34O7) - - -
I-WASHER ___ ___4L3413 5L 7291-BL0CK----- --1
4L3375-GASKE-r ______ I
2-BOLT _______6L4783,___ _ S 1594-BOLi _________ ,
2-WASHER _ - ____ 9MI 974 3B450&-LOCKWASHER ____ I

6-B0Li_______ 6F7030 ·
3-LOO<- - - - ___ 4L3759
I ' 1-l'UBE ASSEM. __ -5L5730
I CJ
I-GEAR- -(25T.)--4L6703
m
2-ftl'TING _ - - - _4L3370 en
(PA"! OF TUB£ ASSEM.5L5730) m
i r-
I :-PLATL--- - --2N9892
·I m
I
(~'\ z
I.
I
2-BOLT_ (1.50..LONG)-2N 7517
2-NUT________ l31405
(i)
zm
' 2-LOCKWASHER __ 3B4505
2-GASKET__ ___ 2A3 278
0
;.,
0
,._-:)0:f~Y~,-0--~
' ~
.,.----\ -:;,
\
r'\
-
; · 0
r")
J
2-B0LT _______6Hl717
r- ( ;·~3-~ 0 >
I-LOCK ________4L8767
r\~~ '----
--
'--(1 ('-
VJ
)-~/ --------
◊,I'---....~
......
._...~
3 ·BOLT _______ S 1621
> 5-BOLT________ S1585
3-WASHER,_ - ___ 3H7654 5L5665-COVER _______ (
5-WASHER ___ _.3H7654
2-BOLT _______ 515871--_ __ NOTE:
s 1s21-sou ________ 2
2-WASH[R __ '._ __ 3H7654 USE 7M7260 GASKET SOLUTION
IN AREAS MARKED X . 3B4508-L0CKWASHER ___2

4L3392-GASK[T(TOBLOCK)-l 115158
1-SHAf TASS EM. _ _4L3728
4-BOLT _______ IA2029 4-BOLT _______ 104572
4-LOCKWASHER __ 3B4506 4-LOCKWASHER __ 3B4508 ssog-eoLT-(.75 IN LONGJ-12C
1-HOUSI NG ______ 6L2062 3B4506-LOCKWASHEIL_l2
· I-RETAINERASSEM.-4L3748 .
fH3ALL- ______ 589318
l!(PARTS
-BEARING_ - - - _5L2660.,----L=l.-c::::::::::::3'-~~~7?')f"--7i~--==:;?~:.:~::::1:it::::::-yT--1c"ir'"-----=:::==-=-::..:::: ......
OF RETAINER ASSEM. ,r
4L3749)
t-GASKET_ ______4L3437
I-SEAL ______ _ 5H6012
6-BOLT _______ IA2029 ·
6 -LOCKWASHER __ 3B450
I-COVER ______ 4L3431

I-GASKET--,- __ _4L3375
I-FERRULE_ - ___ IF7604
(PART OF TUBE ASSEM. 3N9S94)
-=~~~f,ef~-;;~~~;;t1f lb.
1
I-SCREW ______ lf7603
1-GASKE.T _______L 1213
( .6406"1NSIDE DIAMETER)
I-GASKET _______ IF6936
(.5156~1NSIDE DIAMETER)
Cl-TUBE ASSEM ___3N8584 m
z
I-GEAR ASSEM. ___ 3Nl345 (i)
-GEAR_ (32TEETHL6L3552
2-00WEL _ _ _____ IL5072
z
m
{
1-ADAPTER ______ 2N9066
( PARTS or 3N1345 ASSEM.) 4-COVER ___ 8L8570
4-GASKEL_ 4L3437
C 8-BOLT_(l375 IN. LONG)3B1915
8-LOCKWASHER __ 394 506
C4-BOLT_(.75 IN.LONG)___ 5509
4-WASHER.(SEALL5L5840
8-BOL1'- __ :.,_ ___ 1D4574
C4-WASHER-{STEEL)5M2894
8-LOCKWASH[R ___ 384508 C INDICATES CHANGE 166488
>

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation_:_Part 1


Serial No. 6883452 to 68B5787 inclusive
· Refer also to Pages 90 and 92 through 95 for special parts

'

(
-r·~~-•v~~ili;0·,c=:,;_,,'-;-''. :.,; ~,-:2;,c~ ,~ ._ ·CN-,
r . .,
r
- - - - , - - - - - -- -- - · -- --- - ·-
( i· r '
¥ [ ( ( [ .
( r-

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2


Serial No. 6883452 to 6885787 Inclusive

1B2790-BOLT-,----,-- _ 2C
I -GEAR ASSEMJ71T.)4L3407
3B4505-LOCKWASHER __ 2
2-BEARING- ----5L9143
(PART OF GEAR ASSEM. 4L3407) >-----
I-WASHER- - - ___ 4L3413 5L7291-BLOCK--_;__ - - 1
2-BOLT _______6L4783>---- 4L3375-GASKET ______ I
1594-BOLT _________ ;
C2-WASHER_ - - ___9S5282
8450&-LOCKWASHER ____ I

6-BOLT- _ - - ___ 61"7030


3-LQCK _______ 4L375_,._ _
Cl -TUBE ASSEM. - _ .3N8587
0
1-CE~R- -(UT.)--4L6703
m
Cf>
· m
I -PLATL-- - - --2N9892
r-
m
C2-STU0 _______ 4N4169
z
(i)
C2-NUT- ____ ___ 2R504 '------u
C2.-WASHER- _ - - _5N4185 zm

2-BOLT _______6Hl717
I-LOCK _____ ___4L8767

3 ·-eoLT- ______ s 1521


5-BOLT________ S1585
3-WASHER _____ 3H7654
5:--WASHER _ ___ 3 H7654 5L5665-COVER _______ I
NOTE:
USE 7M7260 GASKET SOLUTION S 1621-BOLT _____ ---2
IN AREAS MARKEDX. 3B4508-LOCKWASHER ___ 2

4L3392-GASKEl(TOIILOCK)-1 C INDICATES CHANGE 166489


I-SHAFT ASSEM._-4L3728
6 4L34 31 COVER--------------------------- C 11. 8Nl365 GEAR--------132 teethl------------ 1
· 2-1 12 1045 74 BOLT---------------------------- 8
7 4L3 375 GASKET------------------------
1F7603 SCREW-------------------------- 13 3 B4508 LOCKWASHER-------------------- 12
8 5 4687 GASKET----16 mm(.640 in.JI. D.-- 14 8l8570 COVER----- 4

m
z
REF. PART
DESCRIPTION 15-16- 2-17 (i)
· NO. NUMBER OT'!'.

1 1A2029 BOLT---------------------------- 4
zm
2 384506 LOCKWASHER-------------------- 30 381915 BOLT------ll.375 in.Uong-------- 8
3 6l2062 HOUSING------------------------ 1 S509 BOLT------1.75 in.Uong~-- 16
4L3748 RETAINER ASSEM;--------------- 1 I7 5l5 840 WASHER----{seall---------------- 4
13-12
!Includes! 5 M28 94 WASHER------lsteell------------- 4
4 5B9318 BALl------·- 1 C 9 5N4688 GASKET--13 mmt.520 In. II. D. ---- 1 18 l 04572 BOLT---------------------------- 4
5l2660 BEARINr------·- 1 3N8584 TUBEASSEM.-- . l S1588
19 1A4784
BOLT-- --------------------------- 6
5H6012 SEAL---------------------------- 1 lOl IIncludes) WASHER----------- -------------- 6
5 4l3437 GASKET 5 1F7604 FERR"'"- ----------------- 1
C INOICAlES CHANGE I. O; =INSIOE OIAMrn:R 229410

.,
3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 1
· Serial No. 68B5788-Up
Refer also to Pages 90 and 92 through 95 for special parts

-~~~---~~
{ . (__,,. ( 7 . ·r - . l 1 -r- 1 , (. · ( 1 ( l [ J l l l l . ( 1 I 1' , ' f I I l l '' i,
( (
rr---
·-- .
,\ ' ( _( --C -( - --{ -[ ·[ -1 ( L --·•

3N2684 FRONT ACCESSORY DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2


Serla,I No. 6865788-Up

6 5 N4 I 85 WASHER------------------------- 2
23-21 7 S1621 BOLT---------------------------- 5 17- 18-19
8 3H7654 WASHER-------- ----------------- 10
9 4L3728 SHAFT ASSEM ------------- ----- 1
2

:,

15

4 0
~ m
() ( ' \ C> en
m
r-
10-8 \ ) m
() z
-- o/ /
13-7
(i)
z
m
10 S1587 BOLT------------ ---------------- 2
14
11 4L3392 GASKET-----(to block! - 1
NOTE: USE 7M7260 GASKET
12 S1585 BOLT 5
LOCKWASHER--- ------------- ·--- 2 SOl.UTION IN AREAS
13 384508 MARKEDX
14 5L5665 COVER--------- ----------------- 1
PLU;; 1 4L3407 GEAR AS SEM. ---- (71 teeth)------- l
REF.
NO.
PART
NUMBER
DESCRIPTION TY. 15 5B2026 GAS KET------------------------- . I 21 (Includes)
5 B5689
6F7030 BOLT---------------------------- 6 16
Sl594 BOLT ----- I 5L9143 BEAR ING-- --------- ------~-- 2
l 4L3759 LOCK---------------------------- II 384506 LOCKWASHER-------------------- 1 6L4783 BOLT---------------------------- 2
3 22 WASHER-------------------------
5l7291 BLOCK-- " 1 9S5282 2
C 2 8Nl359 GEAR-----------125 teeth)-------- I 17 4L3375 23 4L3413 WASHER----------- -------------- 1
3 3N8587 TUBE ASSEM. ---- ---- l GAS KET--- ------------- -------- -- 1
18 182790 BOLT---------------------------- 4 6Hl717 BOLT------------------------- -- - 2
4 2N9892 PI.AlE 1 24 < LOCK------------- --- ------------
4L8767 I
s{4N4169 STUD----------------------------
2R504 NUT-----------------------------
2
2
19 3B4505
20 6L2069
LOCKWASHER-------------------- 4
GASKET- -(plate to housing)------ - I
229411
(,)

4·BOLT_ __ _ ____ 1D4572 S 509-BOLT__ (.75"LONGL.13


0
4-BOLT___ - - - _ IA2029L
4 · LOCKWASHER __ 3B4508 IA2029:BOLT.{I.IZ5 " L0NG)-I
4-LOCKWASHER __ 3B450~ --------
S1594-BOLT__ (t•lDNG)-- _I
1-HOUSING ______ 6L2062 T 102-BOLT_ (.&z~·•LONG) _ _ I
3B4506 -LOCKWASHER _ _t2
I-RETAINER ASSEM.-4L3748 5t5840 -:WASHER _ _ __ _ 4
fi-BALL _______ 5B9318
U- &ARI NG______5 L2660 , - - - - -
(PARTS OF 4L3748 ASSEM.)
C.1-GASK£T______ -4l3437 ()
I-SEAL ________ 5H6012 )>
· 1-covrn _______ 4L3431 ~
m
6-BOLT_ _______ IA2029 ::0
6-LOCKWASHER __ JB4506>-----'~ ""ti
I-FERRULE _____ lf"7604 r-
r-:-
(PART or TUBt ASSEM - 4l3371) )>
I - SCREW ______ iF7603 ::0
I-GASKET _______ L 1213
( 6406.INSIDE DIAMETER) 0
<,J
;,• I - GASKET ______ IF6936
( .5156 . INSIDE DIAMETER)
I-TUBE ASSEM._.;.-4L3371
"
-0
a,
Cl·GEAR ASSEM. ___3Nl586 m
z
!
I~ GE.AR-(32 TEETH)-6LSM 6
2 DOWEL--=----_ IL 5072 (i)
I-ADAPTER _____ 2N9066
(PARTS Of" 3N158& ASSEM.) zm

. . ·~
3-GASKET_ _____ 4L3375 . . ·

8-BOLL ______ 1D4574'---_ _


8-LOCKWASHER __ JB4508 C INDICATES CHANGE 115289

6L7971 FRONT· ACCESSORY DRIVE GROUP-S.A.E. Opposite Standard Engine Rotation-Part 1


Serial No. 6882540 to 6883451 inclusive
Refer also to Pages 90 and 92 through 95 for special parts

; ~~
. - ,. ~~r~~~f@.'.~:;,~.~~..:~.
. . . . . ' i~~\~t~i~~ki
. -~"':<•-. ' ...~~l-
' ,.. __,·,..: ,;_, _,-~:1.::.·;.
,. ___ _ _ ~~,.;~,,,~.;;;;i_
;_,__ ,__.........._.., _;_~;.-;
_._. ··•·. :_; ...~;-
~
.:· ,:: .:,..
;- ~~ - .' -- . ,. · _ "~: _ -~-- . · ·-- • ....- '·
-'--

1•'

(
c c r r c r ·c (. r
r
f ( - _J
( ( (_
~ ~ -- - - - - - - - - -'---"-------'l~__ __,___ ____,l _~--' -- LJ .- -!
,,. ··

6L7971 FRONT ACCESSORY DRIVE GROUP-S.A.E. Opposite Standard Engine Rotation-Part 2


Serial No. 68B2540 to 68B3451 inclusive
Refer also to Pages 90 and ·92 through 95 for special parts
. .t S 1585-BOLT_______ 5
2-BOLT_(1.2s•LONGi6L4784 2N9892 - PLATE _______ JC
-OR-
2-BOLT.(1,875"L~NG)2N7516 &L20&9-GASKET- - - - - _J
2-NUT----------131405 (PLATE TO HOUSING)
{ 2-GASKET ______ 2A3278
4- WASHER ______9MI974
I -GEAR --(25 T.) _4L6702
6-BOLT ____ 6F7030 "
3 -LOCK _____4L3759

0
m
tn
m
r-
-...._ 58202&-PLUG ________ I
• 0
5B5&89- GASKET______ I m
1111
n,~+---~282695-BOLT__ _: ___ --2 z
7F8036-LOCK _______J G)
z
m
S 1621-BOLT_______ _3
3H7654-WASHER- _ _: _ _ 3

>
I -GEAR ASSEM.(35T.) 4L3405
4-BEARING _____ 5L2659 l·GASKET-tTOBLOC~L3392__,"""'-'.wlL.'---" 5L69&4-COVER----- - - '
(2 IN EACH GEAR ASS EM. 4L340S 4L3406-GEAR ASSEM._(401).I
AND 4L3406)
3Nl271-SHAFT ASSEM. __ 2C.
2-WASHER ____ _ 4L3404 2H5558-DOWEL ______ 2
4-BOLT_·________ L 1351 {IIN EACH 3Nl271 ASSEM.)
2-LOCK _ ______ Ll477 S I594-~0LT ____ ___ _ 2 S1587- BOLT _______ 2
Cll -BOLT_________5 1621 8M3I75-WASHE.R ______ 2 3H7654-WASHER _____ 2
C 11 -WASHER- _____ 3H7o54 USE 7M7260 GASKET SOLUTION IN AREAS MARKED X C INDICATES CHANGE ll52'JO
\
.----------------__;_----------------------------------------.w
~
4- BOLL ______ IA20291--_ 4·BOLT ____ --- _ID4572L S 509· BOLT__ (.1s· Lo,.~L-t2C.
_4 -LOCKWASHER •• 384506J ~ 4 ·LOCKW.'5H[R _C,64 s o • ~~ T 102-BOLT-(.825 IN LONGl-1
3B45O6-LOCKWASHER_l2
I-HOUSING ______ 6L206,,---- '----,, 5L584O-WASHER- ____ I

!·RETAINER ASS[M.4L3748l
11-BALL _______ 56931~1 '"'~
J-&ARING ______ 5L2660 _ __
IPA.ATS aF 4t.n,a "'sscM.)
I-G.t.SKET_______ 4L3437
I-SEAL ________ 5H6012_
I \_

1-C.Ov(R _______ 4L3431

6-BoLr________1A2029L~ ~

6-LOCKWASHER-.3B4506_r-
l-f'[RRUL£ _____ tr7604
(PA.AT OF TUIIC ASSEM JN8511II) C
I-SCREW ______ tf"76v3 ffi
(I)
I-GASKET __ -----L 1213
( 11,011·, ... s,oc D14MCTCR\ m
I-GASKET ______ ff6936
r
f .$1511 INSIDE 0141,4[TER) m
Cl-TUBE ASSEM. --3N8586
z
G)
I-GEAR ASSEM. ___ JNl586
I- G[AR_(J2 TUTH).6l56q6
2-00WEL _______ I L 5 O 7 2 ~
, z
m
{
I-ADAPTER _____ 2N9066
(PARTS or Jffl!Ml6 ASSEM.)

C2-NUT _____ ---1D4716


C2-WAsHER _____9S5282

\
3-GASKET____ __ 4L3375--- 6-LOC.KWASHtR.384506 )

4-covER _____ 8L8510;......,' 0

8-BOLT_______ I 045 74L,.__ _ 4· GASKET__ _ 4 L 3437/


8·LOCKWASHER __ JB450~ C INDICATES CHANGE:
156192
>

6L7971 FRONT ACCESSORY DRIVE GROUP-S.A.E.OPPOSITE STANDARD ENGINE ROTATION


Part 1-Type 1 .
Serial No. 6883452-Up
Refer Also To Pages 90 And 92 Through 95 For Special Parts

. . ·. :,..,.;
· ., ,
.;...:.!:.: ... ___
.·.,,...,,,_~
~ ~m.
,---,.,'
~ .
- c-
(-
(
{ r -- { { . ( l {
' '.

{
,.,.. . .a.1. .,
( ' - -, H i H f r--1 .. -•-- .

6L7971 FRONT ACCESSORY DRIVE GROUP-S.A.E.OPPOSITE STANDARD ENGINE ROTATION


Part 2-Type 1
Serial No. 6883452-Up
Refer Also To Pages 90 And 92 Through 95 For Special Parts

C2-STUD--------4L7547 S 1585-BOLT------~5 2N9892-PLAT[ __ .:__ - __ I


3H7654-WASHER _____ sc
t,L4783-BOLT _______ 2 cL2069·GASKET______ J
(PLAT[ TO HOUSING)
9S5282-WASHER-----2C
3N8588-TUBE ASSEM. __ IC

I -GEAR __ (UT.) _4L6702


6-BOLT - ____ 6F7030
3-LOCK ___ - _4L3759

0 -
-
0
m
en
___j SL 7291 - BLOCK _______ I m
l4L3375-GASKET _______ I r
m
z
5B2026-PLUG ________ I
5B5689-GASKET ______ I
i.---,,+--._...J2B2695-BOLT--- _____ 2
-
Gl
z
m
7f"8036-LOCK _______ J

\ - ._./J ~.
l.
~,.__---.J3B1915-BOLT ________4c
3B4506-LOCKWASHER __ 4
S 1621-BOLT________ J

( - L3H7654 -WASHER- ___ _ 3


TI02-BQLT________ JC
5L5840-WASHER _____ 3

f)
>
I -GEAR ASSEM.f3ST.) 4L3405'
4-BEARING _____ 5L2659 l·GASKET__fTOet.OCK)4L3392_....-- -sLc964-COVER _______ I
f21N[ACHG[ARASSDC. 4L340$ 4L3406-GEAR ASSEM.(401)1
ANO 4L3406)
3Nl271-SHAFT ASSEM _ -2
2-WASHER _____ 4L3404 2H5558-DOWEL _______ 2
4-BOLT_________ Ll351 (1 IN EACH 3Nl271 ASSC:M.)
2-LOCK _______ Ll477 · S162 I-BOLT ________ II --{S1587- BOLT _______ 2
2-BOLT_________515941 3H7654·WASHER ______ I I 3H 7b54 -WASHER _____ 2
2-WASH[R ______ 8M3l75 USE 7M7260 GASKET SOLUTION IN AREAS MARKED X C INDICATES CHANGE 156193

l-------------------------------------------------------'~
8-4 9-2 IO ll-13

17-2 15
m
m
~-
r
m
z
G)
13 4L3375
14 4L7547
1 GASKET
2 STUD
z
m
C 2R0504 2 NUT
C 5N4185 2 WASHER
DESCRIPTION 15 5H6012 1 SEAL
16 4L3431 1 COVER
C 1 1A2029 4 BOLT 7 6L2062 1 HOUSING 17 3B1915 8 BOLT 3.49CM{ 1.3751N.)LONG
2 3B4506 30 LOCKWASHER 8 8L8570 4 COVER 18 1D4574 8 BOLT
3 4L3748 1 RETAINER AS. 9 OS0509 12 BOLT 1.91CM{.75IN.)LONG C 19 BN1366 1 GEAR (32 TEETH)
5B9318 1 BALL 10 1F7603 1 SCREW C 20 0S1588 6 BOLT
5L2660 1 BEARING C 5N4687 1 GASKET C 1A4784 6 WASHER
4 4L3437 5 GASKET 11 3tl8586 1 TUBE AS. C 21 4L9154 1 GEAR AS.
5 104572 4 BOLT 12 1F7604 1 FERRULE BN1353 t GEAR (24 TEETH)
6 3B4508 12 LOCKWASHER C 5N4688 1 GASKET 6L7967 t BEARING
C INDICATES CHANGE 317263

6L7971 FRONT. ACCESSORY DRIVE GROUP-PART 1 OF 2-TYPE 2


S. A E. Opposite Standard Engine Rotation. Serial No. 68B3452-Up
Refer Also To Pages 90 Thru 95 For Special Parts

' •. Jt~~~~~;-~.~~~,;r;;+i~~
'1
;
•.;,·'.•1~~--~
~-91•a•~~~~~-~~t!~~~~~~~~i!!:;~~fjM~~ - ~..~-- ~.-.-•~•5!'""'"•,:
~ ~- -~«~,
,,.,.~"'~'"":;"""~~:!), .-; ,.;,,.1;,.,;,;,;·."· "" -: .,.,_,;,. • :
,~,-<.-~---~~-,,t£,-J..,,t
. ~,-~11,. ,i:~i;i~., ~rJn~-~.P[-~
'"'~;)$~ma~.... "·1:
':/i;:.;.t-~::_;
. ·:·;_::~~ ::-b~►"::::~-$~\::::_:'L-J.i.!!.g~}~~~:~:~J"-~i:;r·j'. :_~:~f::J~:.::~·:...·-.a.·~_:"-:!~-:f_-~
;~::
.. _:.
. /:..:. . .
.
-- - - -·-- ·-····- -··

( ---· 1 - { · r l · 1 l 1 { { t ( r { ( f r r
- __( --{ -( -{ --( - 7 r - ( - --..-
6L7971 FRONT ACCESSORY DRIVE GROUP-PART 2 OF . 2-TYPE 2
.
S. A E. Opposite Standard Engine Rotation. Serial No. 68B3452-Up
Refer Also To Pages 90 Thru 95 For Special Parts

-enm0
m
,-
m
z
G)
z
m
8 1B2790 2 BOLT
9 3B4505 2 LOCKWASHER
10 4L3406 1 GEAR .AS. (40 TEETH)
5L2659 2 BEARING
11 OS1587 2 BOLT 4.45CM(1.751N.)LONG 19 6L2069 1 GASKET (PLATE TO HOUSING)
> NOTE m PART on DESCRIPTION 12 5L6964 1 COVER 20 2N9892 I PLATE
NO NUMBER
13 OS1621 14 BOLT 2.54CM(11N.)LONG 4L3392 1 GASKET
C 1 BN1358 1 GEAR (25 TEETH) C 14 0S0509 4 BOL1 1.91CM(.751N.)LONG 21 6L4783 2 BOLT
2 6F7030 6 BOLT 15 5L5840 4 WASHER (SEALING) 22 9S5282 2 WASHER
4L3759 3 LOCK C 5M2894 4 WASHER (STEEL) 23 3N1271 2 SHAFT AS.
3 4L3405 1 GEAR AS. (35 TEETH! 16 SL7291 1 BLOCK (EACH INCLUDES)
5L2659 2 BEARING 4L3375 1 GASKET 2H5558 1 DOWEL
. 4 4L3404 2 WASHER 17 2B2695 2 BOLT 24 OL1351 4 BOLT
5 OS 1585 5 80!.T 7F8036 1 LOCK OL 1477 2 LOCK
6 3H7654 21 WASHER 18 5B2026 1 PLUG 25 OS1594 2 BOLT
7 3N8588 1 TUBE AS. 5B5689 1 GASKET 8M3175 2 WASHER
C INDICATES CHANGE 317264 ...w
"'
32 CATERPILLAR D379B ENGINE

2 3 4

111111t----5

.. .- 1

-
14

6
12 II 10 9 8 7

8 2A762 BOLT--------------------------- 2
REF. PART DESCRIPTION QTY 9 5F547 WASHER-- -- ---- -- -- --- --- ----- 2
NO. NUMBER 10 2N7423 ADAPTER----------------------- 1
1
2
3
4
2N74 24 SHAFT--------------------------- 1
2N7425 HOUSING ASSEM. --------------- 1
8M10 51 SEAL -------------------------- l
2N74 22 ADAPTER------ -- ----------------- 1
11 4M8303 SEAL------------------ ---------

13
9S5033 BOLT·--------------------------- 2
1H3244 LOCKWASHER-------------------- 2
1
12 9S211 CLAMP-- ------ -- -- ---- -- ---- ---- 2
-
-
1A2029 BOLT---------- -··--------------- 4 14 2N8378 METER ASSEM. ------------------- 1
5 3 B4 50 6 LOCKWASHER-------------------- 4 THE FOLLOWING REPAIR KIT IS AVAILABLE:
6 4L8191 GASKET-------------------------- l 1P49231 KIT-(lncludes Screws, Window l
7 8H 8731 SPRING------------------------- 1 And Gasket)
135175

2N8376 SERVICE METER GROUP-S.A.E. Standard Engine Rotation


Serial No. 6882540 to 6882613 inclusive
-
2 3

11111---5

-
14

e,

REF. PART
12 II 10 9

8
9
a 7

2A762 BOLT·-·------------------- .----


5F547 WASHER-----------------------
2
2
-
NO. NUMBER DESCRIPTION QTY
10 2N7423 ADAPTER-----·---·--·-·-··--- -- l i~J':
1 2N74 24 SHAFT--------------------------- 1 11 4M8303 SEAL-------------·····--------- 1
2 2N7425 HOUSING ASSEM. --------------- 1 12 9S211 CLAMP---·------·-------• ----- -- 2
3 8M10 51 SEAL-·-··--···---···---·-----· l 9S5033 BOLT------------------ --------·- 2 ,•,:>.:
4 2N7422 ADAPTER-------------------- ---- 1 13 \
l H3244 LOCKWASHER ·--·---------------- 2 .

1A2029 BOLT-----------·-·---·---------- 4 14 2N8377 METER.ASSEM. -·:---------------- 1 .-··;.\ .


5 384 506 ·"1«_(

LOCKWASHER-------------·-----· 4 THE FOLLOWING REPAIR KIT IS AVAILABLE: : 'f' .
6 4LS 191 GASKET-------------------------- l l P49231 KIT-(lncludes Screws, Window l ;
,_.:,1'
7 8H8731 SPRING---------------·----·---- · l
·1i
;
And Gaskell
135269
.
2N8375 SERVICE METER GROUP-S.A.E. Opposite Standard Engine Rotation ;t
·'-~

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PARTS '


r DIESEL ENGINE 32A

...... 7

I
r
REF. PART 10 2N7422 ADAPTER------------------------ 1

I NO. NUMBER DESCRIPTION OTV


11 2A762 BOLT---------------------------- 4.
1 9S5033
2 9S211
BOLT----------------------------
ClAMP--------------------------
4
4
C 12 3N3886 DRIVE GROUP ----------
(Separate Illustration)
l

3 4M8303 SEAL---------------------------- 2 13 2N8378 METER ASSEM,


14 1H3244 LOCKWASl-£R
------ 1

I 4 2N7423
5 2N7425
6 8Ml051
ADAPTER------------------------
HOUSING ASSEM. ---------------
SEAL- ------------
___ .., ..........................
1
1
1
15 5F547 WASHER------------------------
THE FOLLOWING REPAIR KIT IS AVAILABLE:
4
2

7. 4L8191
8 1A2029
GASKET-
BOlT----------------- ------------
l
4
11 P4923 l~dJ~~,;;;-;;;;:-~i~~~-~-- 1

T 9 384506 LOCKWASHER-------------------- 4
C INDICATES CHANGE
gasket)
229395

r 3N1589 SERVICE METER AND TACHOMETER DRIVE GROUP


S.A. E. Standard Engine Rotation ·
Serial No. 68B2614-Up. Also available as an Attachment with Serial No. 68B2540
to 68B2613 inclusive. 3N3886 Drive parts are shown on Page 107

I
I
I

]
J
]
J

-
-
32B CATERPILLAR D3 79B ENGINE

2 ----~
- ~- 10·9-B
3-4 5-6

(jtJl''To';;<l~=~c====:;::::::==:::::::====f.&l Ki---13

~
19-4 18-9 11 17-9
14

16

20

29 30 31

32

FRONT VIEW OF PANEL

REF. PART DESCRIPTION OTY 16 5 B131 GROMMET------- --- • • -- --·--• ---


NO. NUMBER 17 4S8385 TUBE-·--------·-·········· ~-~39"
l 2N794 RETAINER-------- -- • --- ------- • • 3 '' 18 4S8385 TU BE- - • --- ••• -- -- - -- -- ---- -- -23"
2
3
4
2N821
2M378
5K9979
S509
COVER--· .·····-------------·---
HOSE ASSEM. ------------------
CONNECTOR- - -- ----- ----- --- -- • -
BOLT-----·-·----------··-------
l
l
2
l
19
20

21
4D3828
3N2215
1Al460
3B4508
HOSE ASSEM. -------------------
STRAP-· - • • -- • • - •• •• - --------- --
BOLT----- -- --- ---- • •• -- -- • ··-·-·
LDC KWASH ER· --- -- ·c- - -- - -- • - • •
l
l
2
2
-
5 2S2176 CLIP--.·----·-----------------· l 9Bl006 WA SHER- - -- ------ -·----- ---- -• - 2
3 D2023 GROMMET---- --- ----- -- -------- - 2 22 2N3988 B~ACKET ASSEM. ---------------- l
1D4717 NUT·------------- --- --------- -- 3 23 L2070 BOLT·---- ---·- --- - -·--• - -- •• -- • - 2
6 3B4506 LOCKWASHER------------------- 3 9F6580 BOLT·-··---- ---··--- • ---- ---- --- 3
4 B4278 WASHER--------· --- ----·-- ····- 3 24 1B4330 NUT--··- -- •• --------- ----------- 3
3B4504 LOCKWASHER··--- - • --- --- --- • •• 3

-
7 6H 6699 ADA PTER· ------ ------- ···•----·· l
8 4S8385 TUBE·------- -- ---- ----------44'' 25 3B6769 ELBOW-------- -- --- ---- ------ -- - 2
' 9
10
4 B8 756
5K9242
NUT--------------- --------------
UN ION--------------------------
6
l
26
27
2N5848
2N 2413
BASE ASSEM. -------------------
HEAT INDICATOR----------------
l
l
11 5K 9243 ELBOW------- --- --- --- ------ --- - - 2 28 4S6574 GAUGE-------(Fuel Pressure)----- l
12 4B6029 GROMMET-·---------------------- 3 29 8L3504 GAUGE------·(Oil Pressure)------ l
13 CLAMP -------- --- • -- -• -- ---- -• - 2 30 l L65 61 PLUG----------------------.---- 1
lH 356 3
l B2 790 BOLT- - ----------- --------------- l 5 S7348 SCREW------------------------- 2
1D4716 NUT------- -- ----- ----- ---------- 1 31 4B2041 NUT--- --- -- --- --- --- ----------- - 2
14 9Blll7 LOCKWASHER· ------- --- ------ --- 2
3B4505 LDC KW AS HER--- -- ---- ---- -- --- - l
484277 WA SH ER· ------ -- - -- ----- --- - --- - 2 32 2N816 PANEL--------------------------- l
15 48418 . Cl IP-· --- ---- ---- ----- --------·- 2
! ORDER BY THE FOOT · 115131

INSTRUMENT PANEL (3N2691 N/S)-L.H. Mounted


Serial No. 6882540 to 6882603 inclusive
Refer also _to Paoe 1 23 for special parts

ALWAY$ GIVE SERIAL NUMBER WHEN ORDERING PARTS


DIESEL ENGINE 32C

T
1
1
30 31

1 16

7
7 I
FRONT VIEW OF PANEL

!
REF. PART DESCRIPTION QTY
19 4 D3828 HOSE ASSEM. •••••••••••••••••••• 1
NO. NUMBER 20 3N2215 STRAP·························· 1
l 2N 794 RETAINER·· ····· ················ 3 l A1460 BOLT·············· ··············· 2
2 2 NS 21 COVER························· · 1 21 3 84 508 LOCKWASHER •• ••••••••••••••••• 2
3 2M378 HOSE ASSEM. •••• •••••••••••••••• 1 9111006 WASHER·· ············· ········· 2
4 5 K99 79 C~NECTOR·············· ······· 2 22 2N3988 BRACKET ASSEM. •••••••••••••• 1
S 509 BOLT············-········-······ 2 23 L2070 BOLT-·· · · ·················-····· 2
i 5 2S2176 CLAMP······<2.13.in. longl······· 2 9F6580 BOLT··························· · 3
3 D2023 GROMMET························ 4 24 184330 NUT··················-·········· 3
l D4 717 NUT-·····-······-········--·-· ·· 4 3B4504 LOCKWASHER •••••••••••••••••••• 3
C 6 384506 LOCKWASHER····-··············· 4 25 386769 ELBOW·· ········--······ ········· 2
4 B4 2 78 WASHER························· 4 26 2N5848 BASE ASSEM. · · ·············-··· 1
7 6H6699 ADAPTER · ·······-········· ····-· I 27 2N2413 HEAT INDICATOR-······-· ········ 1
CA 8 4 SB 38 5 TUBE·······················44 In. 28 4S6574 GAUGE ···••(fuel Pressurel······ 1
C 9 4 B8 756 NUT·············-····· ······-··· 6 29 8L3504 GAUGE ·····(Oil Pressurel······- 1
10 5K 9242 UNION················· ·········· l 30 ll6561 PLUG-·· ··· ········· ············ · 1
C 11 5 K924 3 ELBOW··· ·s·····-· ·············· 1 5S7348 SCREW·········-·--···· ········· 2
C 12 4 B6029 GROMMET························ 2 31 4 B2041 NUT·····-· ··· ····•···. ·········- 2
C 13 6K344 CLAMP······U. 74 ln.longJ········ l 9B1117 LOCKWASHER ····-········-······ 2
C 14 6L 3616 CONNECTOR······················ 1
15 4 B418 CUP······ · · · · · · ········· · · · ···· 3
16 2N816 PANEL············· ············· · 1
CA 17 4 SB 38 5 TUBE····· ·············· ···391n.
A 18 4S8385 TUBE···· ·:·············· ··231n.
C IND ICATES CHANGE A ORDER BY THE FOOT 141638

INSTRUMENT PANEL (3N2691 N/S)-L.H. Mounted


Serial No. 6882604 to 6882935 inclusive
Refer also to Page 123. for special parts

Ji"' ..

I
'-
32D CATERPILLAR D3 79B ENGINE

~ 3-4 5-6 - S-b-13

17-q

20

16

FRONT VIEW OF PANEL


C 19 3N7237 HOSE ASSEM. -------------------- l
20 3N2215 STRAP-------------------------- 1
l A1460 BOLT----------------------------- 2
REF. PART DESCRIPTION OTY 21 384508 LOCKWASHER------------------- 2
NO, NUMBER
9 81006 WASHER------------------------ 2
l 2N 794 RETAINER----------------------- 3 22 2N3988 BRACKET ASSEM. -------------- l
2 2N821 COVER-------------------------- 1 23 L2 0 70 BOIJI"------------------ ---------- 2
C 3 3N7239 HOSE ASSEM. -------------------- l 9F658 0 BOLT---------------------------- 3
4 5 K 99 7 9 C<WNECTOR--------------------- 2 24 184330 NUT------------------- 3
S509 BOLT---------------------------- 2 3 8 4 504 LOCKWASHER-------------------- 3
I 5 2S2176 CL.AMP------l2.13in. long)------- 2 25 3 8 6 769 ELBOW--------------------------- 2
3D20 2 3 GROMMET------------------------ 4 26 2N5848 BASE ASSEM. ------------------- l
l D4 717 NUT----------------------------- 4 27 2N24 l 3 HEAT INDICATOR----------------- l
6 3B4506 LOCKWASHER-·------------------ 4 28 4 s 65 74 GAUGE----1Fuel Pressure)------ l
4 B4278 WASHER------------------------- 4 29 8L 3 504 GAUGE----1011 Pressure)------- 1
7 6H6699 ADAPTER------------------------ l 30 l ~6561 PLUG---------------------------- I
! 8 4 S8 38 5 TUBE-----------------------44 in. 5 S 7348 SCREW-------------------------• 2
9 4 B8 7 56 NUT-----------------·--·--·----- 6 31 4 B2 041 NUT----------------------------- 2
10 5 K 924 2 UNION--------------------------· l 9B 1117 LOCKWASHER-------------------- 2
11 5K924 3 ELBOW-------------------------- l C 32 8L84I3 STRAP-------------------------- 4
12 4 B602 9 GROMMET----------·------------- 2 2 B2695 BOLT----------------------------- 1
13 6 K 344 CLAMP-----11. 74 in. long)--··---- l C , 1D4716 NUT----------------------------- l
14 6L36 l 6 CONNECTOR---------------------- l 33
3 B4 50 5 LOCKWASHER-------------------- l
15 4 B4 l 8 CLIP'-·----••-···--··-··--···-·-· J 484277 WASHER------------------------- l
16 2 N8 l 6 PANEL---------------·-·-·······- l C 34 5K5653 CLAMP-------------------------- 2
! 17 4 S8 38 5 TUBE- •···---········--·-··391n.
! 18 4 S8385 TUBE------·········---··-·23 in.
C INDICATES CHANGE A ORDER BY THE FOOT 147944

3N2691 INSTRUMENT PANEL GROUP-L.H. Mounted


Serial No. 6882936 to 6884375 inclusive
Refer also to Page 123 for special parts

...;
r.
- DIESEL ENGINE 33

32 7 OIL FILTER

~
BASE
WATER MANIFOLD
_
3 4
_
5 6
S·b·l3 10
.....

15-12

I .__
I

16 l,,.
t~

I . FRONl VIEW OF PANEL


19 3N7237 HOSE ASSEM. -------------------- l
20 3N2215 STRAP-------------------------- l
...... I A1460 BOI.T----------------------------- 2
• REF. PART DESCRIPTION I QTY 21 3B4508 LOCKWASHER------------------- 2
ND. -BER
9 Bl 006 WASHER -·-·-------------------- 2
l 2N794 RETAINER------------- --- --- ----- 3 22 2N3988 BRACKET ASSEM. -------------- l
......, .
2
3
2N821
3N7239
COVER---------------------------
HOSE ASSEM. --------------------
l
l
23 L201 o sour----------------------------
9F6580 BOLT----------------------------
2
3
4 5K9979 CONNECTOR-------- --- --- ---- -- -- 2 24 184330 NUT---------------------- ----- -- 3
S509 SOI. T----------------------------- 2 384 504 LOCKWASHER------·-·-···--·---- 3
5 2S2176 CLAMP----5. 41 cm(2.13 In. l long 2 25 3B6769 ELBOW·-------------------------- 2
3D2023 GROMMET------------------------ 4 26 2N5848 BASE ASSEM. ------------------- l
C 1D4717 NUT--------------------- - -------- 5 27 2N2413 HEAT I ND JCATOR----------------- l
6 384506 LOCKWASHER-------------------- 5
C 28 4 S6574 GAUGE-----ffuel Pressurel------ l
29 8L3504 GAUGE-----1011 Pressurel ------- l
7 6H669.9 ADAPTER--- --------- ----- --- ----- l 30 1L6561 PLUG---------------------------- I
C 8 5N3756 TUBE ASSEM. -------------------- l 5 ~ i 348 SCREW------------------- -------
C 9 488756 NUT----------------------------- 2 31 4 B2041 NUT------------------,----------
2
2
i.
C 10
C 11
9S 7703 ELBOW---------------------------
3Ll337 EL BOW----- -- ---- ----- --------- --
l
l
9B1117 LOCKWASHER--------------------
C 33 S159 4 BOLT----------------------------- l
2
r
r.,
C 12 486029 GROMMET------------------------ 6 C 6B933 SPACER-------------------------- l ~
13 6K344 CLAMP----4. 41 cmll. 74 in. I long l C 34 2H435 CLAMP--------------------------- 2
14 6L3616 CONNECTOR---------------------- 1 C 35 5B 131 GROMMET------------------------ l
C 15 48418 CLIP------------------------ ----- 5 36 4 B42 78 WASHER-------------~- ----------- 4
16 2N816 PANEL--------------------------- l
C 17 5N4174 TUBE ASSEM. -------------------- l
l 18 5Pll98 l\lBE--------------58. 42 c m(23 In.I
C INDICATES CHANGE · l ORDER BY THE CENTI METRE 166840

3N2691 INSTRUMENT PANEL GROUP-:--L,H. Mounted


.,
./
Serial No. 68B4376 to 68B7796 Inclusive
;I Refer also to Page 123 for special parts

:~
,.1.:,_._ •
•.
;!''•

I •.:... ~•·••··

- I
,.
..... DIESEL ENGINE 33B

OIL FILTER
BASE

20 15·12

37·27 37-28 37·29 30 31

16

•·!ii
FRON1 Vlf.VI Of PANEL
1q 3N7 237 HOSE ASSEM. •••••·•••••••••••••• I
20 3N2215 STRAP·························· I
I A1460 BOLT····••.······················· 2
Alf. ,ART
1110. NUMBER
DESCRIPTION OTV 21 3 84 508 LOCKWASHER •••·••••••••••••••· 2
9 8 I 006 WASHER························ 2
I 2N794 RETAINER·· ······················ 3 22 2N3988 BRACKn ASSEM, •••••••••••••• I
2 2N 821 COVER··························· I 23 L2070 BOl.!T·················· ·········· 2
·L..J 3 3N 7 239 HOSE ASSEM. •···•••··••••••••••• I H 6580 BOLT···························· 3
4 5K9979 CONNECTOR······················ 2 24 I 84330 NUT···:························· 3
S509 BOLT····························· 2 384504 LOCKWASl£R···················· 3
5 2S2176 CLAMP·····5,41 cmlZ.13 in. Hong 2 25 3B6 769 ELBOW··························· 2
3 D2023 GROMMET························ 4 26 2N5848 BASE ASSEM . •••• :.............. I
1D4717 NUT······························ 5 C 'll 1W4303 HEAT INDICATOR················· I
6 384506 LOCKWASHER············· ······· 5 C 28 1W5168 GAUGE·····lfuel Prmurel······ 1
C 29 1W535e GAUGE····-tOil Pressurel······· I
7 6H6699 ADAPTER························· I 30 11.6 561 PLUG···························· I
8 5N3H6 TUBE ASSEM. •••••••••••••••••••• I 55 i 348 SCREW························ ·· 2
9 4 B8H6 NUT····························· 2 31 4 82041 NUT····························· 2
10 9 S 7 703 ELBOW·· ························· I 981117 LOCKWASHER···················· 2
11 3LI 3 37 ELBOW··························· I S 1594 BOLT·············"···· ··········· I
12 4 B6029 GROMMET························ 6 33
6 B9 33 SPACER·························· I
I~
i
13 6 K344 CLAMP····-4. 41 cmll. 74 in. t tong
14 6L 3616 CONNECTOR······ ················
15 48418 Cll P·····························
I
I
5
34 2H 43 5 CLAMP···························
35 58131 GROMMET························
36 4 B4?7 8 WASHER··························
2
I
4
16 2N 816 PANEL··························· I C37 6V3507 S E A L - - - - - - - · 3
17 5N4174 TUBE ASSEM. ••••••••••·••••••••• I
A 18 5Pll98 TUBE··············58.42cm(23 in.I
C INDICA1ES CHANt;f & ORDER BYTHE CENTI METRE 306077

3N2691 INSTRUMENT PANEL GROUP-L.H. Mounted


Serial No. 68B7797-Up
Refer also to Page 123 for special parts
i
•I

......,
VIEW B-B

()
)>
-I
m
.,,
::0

r-
r-
)>
::0
C,
~- c,.,
.....,
JI 6[5772 SPRING--------------------- ---- 1 -0
12 8L4183 BOLT---- -------------------- --- l tD
13 3D4603 PLUG--- - ----------------- -- 2
14 5S6458 DOWEL--------------------------- 1 m
15 2M547l BOLT---------------------------- l z
REF . PART
DESCRIPTION QTY.
16 3S4082 PIN----------------------------- 1 (j)
NO. NUMBER ARM-------- ----------------- ---- l
17 1P7963
1 1B2714 BOLT---------------------------- 3 18 4F7957 BOLT---- ----- ·--- --------------- 2 26 4S7458 DIAPHRAGM---- ----------- ---- -- 1 z
m
2 3S4780 COVER--------------------------- 1 19 3S4864 SPACER------- ------------ ------ 2 27 6L6035 DOWEL---------------------- ----- l
3 3S4818 5PRING------------------------- . 1 20 1B2713 BOLT---------------------------- l 3S4556 LEVER ASSEM. ------- ---------- -- 1
4 3S4819 GAS KET-------------------------- 1 21 2M2489 SEAL -- ------------- _- ---------- l Consisting of:
5 6l5766 GASKET---------------------- ---- 1 22 3S4742 SPRING------------------------- 1 28 3S4546 LEVER-------------- ----------- l
6 6L5768 SPRING------------------------- 1 23 1B4202 NUT---- ------------------ -- ----- 1 3S4555 SHAFT------------------------- 1
29 {
PIN-------------------- ------- l
7 6l5769 WASHER------------------------- 1 24 3S4741 SCREW----------~--------------- 1 3H6660
8 6l5767 COVER--------------------------- 1 HOUSING ASSEM. -------- ---- ---- 1 30 3S4820 PLUNGER------------ ------------ 1
RETA INER ASSEM. ___ : ________·: __ 1 25 {8S5447
9 556120 8S5448 BEAR ING---------------------- l 31 354499 HOUSING------------ --------- -- - l
10 6L5773 GASKET-------------------------- 1 (Par! of 855447 Housing Assem. )
111246

886419 FUEL RATIO CONTROL GROUP-With Override


Serial No. 68B2540 to 6884845 inc_lusive

>,-, L:~- ____-__--~:_:___ _-~;:. .:_:_:;I .f:r~


·_ :( ,,, [ [ [ [ r r r r r - ·_,
--
r:-1 J ... [ ::r7 r-7- - - [ r r I r r

886419 FUEL RATIO CONTROL GROUP-With Override


Serial No. 6884846-Up

II

VIEW B-B

0
m
en
m
r-
m
z
C 11 6N968 SPRING (i)
C 12 6N2954 BOLT--------
13 3D4603 PLUG-------- z
m
14 5S6458 OOWEL-----
15 2M5471 BOLT--------
REF. PART
DESCRIPTION QTY
16 3S4082 PIN---------
NO. NUMBER
17 1 P7963 ARM--------
C 1 6 LI 55 9 BOLT---------------------------- 3 18 4F7957 BOLT-------- 26 4S7458 DIAPHRAGM- ------ l
2 3S4780 COVER--------------------------- 1 19 3S4864 SPACER------- 27 6L6035 DOWEL l
3 3 S 4818 SPRING------------------------- 1 20 1B2713 BOLT-------- 3S4556 LEVER ASSEM. l
4 3 S4819 GAS KET-------------------------- 1 21 2M2489 SEAL-------- 28 (Includes)
5 6l5 766 GASKET-------------------------- 1 22 3S4742 SPRING------ - 3S4546 LEVER l
•C 6 6N3017 SPRING------------------------- 1 23 l B4202 NUT---------' 29
354555 SHAFT 1
7 6l5 769 WASHER------------------------- l 24 354741 SCREW------- 3H6660 PIN l
8 6 l5 76 7 COVER--------------------------- 1 C 25 6Nl603 HOUSING ASSEM.---- 30 3S4820 PLUNGER l
9 5 56120 RETAINER ASSEM.--------------- 1 31 3 S4499 HOUSING 1
10 6L5 773 GASKET-------------------------- l C 32 9Ml974 WA SHER------------------------- 1
C INDICATt:S CHANGE 303582

. t·· ,.,. ~-::-::.,z.


34B CATERPILLAR D3 79B ENGINE r..' .....
.,.

. _,
I

.....

REF. PART DTY


DESCRIPTION
NO. NUMBER

l 4F 7 95 7 BOLT·················•······•··· 2
2 9M6292 LOCK···············----········· l
3 8 S4317 CONTACT·····--·····-· · -········ 1
4 2S 7391 BAR·················-··········· 1
5 8M9062 RETAINER······················ 1
C 6 2S 7390 SPACER······--················· 2
7 3S602 RETAINER······················· 1
8 1P6452 INSULATOR····················· l

C INDICATES CHANGE
114355

2S9519 RACK STOP GROUP-Type 1


Part of 8L5814 and 3N4078 Governor Groups shown on Pages 39, 408 & 40C-2

, r----
-m~o1d~ I· /
t, I

I I l
REF. PART DESCRIPTION QTY
NO. NUMBER

8 4B4274 WASHER·-······--······ -·····:-- 4


9 8L4318 CHANNEL AS SEM. •· •••• ••• -••• ·-· 1
10 4M1714 SPACER························· 4
REF. PART DESCRIPTION QTY 11 8L4320 SHAFT·--···············-········ l
NO. NUMBER
12 S1616 BOLT······· · · ··········-········ 2
l 1D4541 BOLT···························· 4 13 iB4330 NUT····························· 2
2 3B4505 LOC KWA SHER······-······-·--··· 4 14 384504 LOCKWASHER·················-·· 2
3 485270 WASHER························· 4 15 3K6~ SCREW·· ··············· ···· ···· · 2
4 lD5ll WA SHER························· l 16 7L517 . ROD·····-'····-········-········ l
5 6L7752 BEAR ING························ 2 17 7L4186 ROD END··············---·--·-·· 2
6 5M6755 BOLT······-···················· · 4 18 1A8285 NUT············-······---······· 2
7 3B4502 LOCKWASHER·················· •• 4 19 7L872 LE VER··········-·····-······· --· 2
105040

?L.535 GOVERNOR CONTROL GROUP


Serial No. 6882540 to 6882870 Inclusive
DIESEL ENGINE 35

I
..,_
____f;;;;;;;;;;;;;;;;~J?;~---: 6
9

6 2S73'11 BAR··--·········-········--·· 1
REF. PART DESCRIPTION OTY C 7 1P9958 INSULATOR····-----------·-···· 1
NO. NUMBER
C 8 9L 7 23 5 SHIM----··-. 991 mt 039 in. llhltk 1
I 4F7957 BOLT··----·-··-·-··-··----···· 2 9 8S4317 CONTACT------·--·-··--------- 1
2 9M6292 LOCK---·--···-------·--------- I
3 8M9062 RETA INER---------------------- 1
4 1P6452 I NS ULATOR--------------------- 1
5 3S602 RETAINER---··-··· ···-··--····· 1
C INDICATES CHANGE 214902

2S9519 RACK STOP GROUP-Type 2


Part of Bl..5814 Governor Group shown on Page 39

e~J,
..t
I. r-:---....,. H''
MANFOLD I I .
r~ ,
I I I
8 4B427 4 4 WASHER
9 BL4318 . 1 CHANNEL ASSEM.
C 10 3L3825 ' 4 SPACER
11 BL4320 1 SHAFT
IOTE IIEF
ID
PMT
IU•ER OTY DEICIIPTIDN 12 S1616 2 BOLT
13 184330 2 NUT
C 1 1D4540 4 BOLT 14 384504 2 LOCKWASHER
C 2 483388 4 BOLT C 15 1M1254 2 BOLT
C 3 9N869 4 WASHER 16 7L517 1 ROD
4 10511 1 WASHER 17 7L4186 2 ROD END
5 6L7752 2 BEARING 18 1A8285 2 NUT
6 5M6755 4 BOLT C 19 3N4892 2 LEVER
7 3B4502 4 LOCKWASHER C 20 9M1974 4 WASHER
C INDICATES CHANGE 308948

7L535 GOVERNOR CONTROL GROUP


Serial No. 68B2871-Up
.
.......
I
DIESEL ENGINE 35B

0 0 2

MOUNTED TO FUEL PUMP AND


GOVERNOR DRIVE HOUSING

0 3

REF:I PART
NO. NUMBER
I DESCRIPTION QTY,
47
I' I" I",0 SKET---------- --------------1 I
l
{151615 .1BOLT--------------•------------ 5
l 3 B4 504 LOCKWASHER------------------- 5
2 3N192 6 COVER-------------------------- l
173459

3N2976 GOVERNOR COVER GROUP

r
r
r
r
r
r
T
T
}
I
-
. '
I'
'
l
"

w
)> REF. PART
3 3K8282 PIN------ - - -- - --- --- ---------- -- I 0-

t
i DESCRIPTION QTY
r NO. NUMBER 4 8L4844 SPRING------------- -------- -- - 1
I

~
)>
S161 7 BOLT---------------------------
2 A 53 28 LOCK-·-------------------------
3
3
5 7L7048 SHAFT ASSEM. -----------------
6 6L8592 PINION ASSEM. -----------------
1
1
-< 7 6L8595 SPACER----------------------- - 1
i (/)
2 4 HI 7 23 SEAL-- ------------------------- I
8 6Ll591 PLUNGER---------------------- -- 1

1
l't··. (j)
<
m
9 6L8598 RING --------------------------
10 5L2268 SPRING------------------------
11 1Hl023 SEAL ---------------------------
12 S1597 BOLT---------------------------
I
1
1
l
:J
13 IB8701 KEY---------------------------- 1 0
(/) 14 Bl.4263 LEVER--------------- - --- - ------ l )>
rn 6L8594 HOUSING ASSEM. --------------- I -t
¼ .,. :;o · 15 m
3H3171 PLUG-------(Plpel--------------
i )>
_r
16 5L5276
17 6L8441
BEAR ING-- - --- -- -- --- - ---------
BUSH I NG---------~-----------
1
1
1
.,,
;;o

2N2415 COVER------------------------- 1 r-
z 18
2N2416 GASKET-------------------,--- I
r-
)>
C 19 5L5263 BEAR ING--------------------- 1 ;;o
s:
c;o 20
S1615 BOLT-------------------------- 2
3B4504 LOCKWASHER ------------------ 2 0
m· 21 6L8436 WASHER---------------------- 1 t,J
;u
22 2A3348 DOWEL ---------------1--------- 2 .....
23 5H6844 BU SH ING--------------"---- - - 1 -0
~ 6L84 57 GEAR------lil TeethJ.----------- I tt,
I IS.A.E. Standard Engine Rotation)
m m
z 24 -OR-
6L9238 GEAR-------(11 Teeth)---------- - l
z
(S. A. E. Opposite Standard Engine
(i)
0 Rotation) z
:;o
25 8F9206 SEAL----- ---------------------- 2 m
0 26 4L7614 TUBE ASSEM. ------------------- l
m 27 4L3846 SHAFT--------- - . ---------- -- --
;u 1
4L5725 NUT-------·--------- - ---------- 1
z 28
4L7854 LOCK -----··---- ----- - - - --- --···· 1
(j) 29 4L3816 GEAR -- - -- - -·(80 Teeth) --- --·· --- - - l
30 51594 BOLT ------------------------ ---· 3
-u 31 5l8155 BOLT ASSEM. ----- ---- -----·---- I
)>
;u
--i
(/) ll 5J<lQ

> FUEL PUMP AND GOVERNOR DRIVE (3N2685 N/ S)-S.A.E. Standard Engine Rotation-Part 1
Serial No. 6882540 to 6882845 inclusive

I'
·•.,,,!.-:.:.~·
----
·r·
·[ .I .( ( [ ( [ r [ [ l [ r r
--(

l ( r [

FUEL PUMP AND GOVERNOR DRIVE (3N2685 N/S)-S.A.E. Standard Engine Rotation-Part 2
Serial No. 68B2540 to 68B2845 inclusive

0

'-<
()
)>
-I
m
;:o
\_~9
I (.J- - ' -
12
4
REF.

3
4
PART
NO. NUMBER

l
2
S1590
3 84 506
OESCRIPTiON

BOLT---------(2" Long)----------
LOCKWASHER-----------------'-- 24
6L7955
COVER--------------------------
S1588
BOLT---------(1.25" Long!-------- 2
6

l
QTY

5 3 B1915
BOLT--------------------------- 6
" GEAR-------(11 Teethl 1----------
5l7522 l
'')> IS.A. E. Standard Engine Rotation)
-OR- ,
;:o
: 6 4L3861 GEAR------Ul Teethi-----------
7J (S.A.f. Opposite Standard fngine
)> Rotation! 0
::;o 5 H2 5 32 KEY------------.- c-------------
-I
l m
(/') 7 6l8966 GASKET-------------------------- l Vl
8 LI 3 52 BOLT---------(3.25" longl---.---- 2 m
(j) 9 7l8682 GASKET-------------r----------- l
r
< 10 4 L7 63 l GASKET------------------------- l m
m ll
12
l A2 02 9
51594
BOLT---------------------------- 4
BOLT------------------ --------- -- 8
z
(i)
() 13 5L2 93l RJNG--------------------------- 2
)>
-I
1-4 4L4662 COUPLING---------------------- l z
m
m 15 51591 BOLT---------------------------- 4
;:o 4L782 3 LOCK-- ------------------------- 2
-0
16 6L8585 GEAR---------(46 TeethJ--------- l
'')> 17
18
7B9514
4L5 716
LOCK-------- ---------- 0 - - - - - - - -
PLATE--------------------------
2
l
::;o 19 4L572 l SHIM--------------------------- l
,: 20 8M44 4 5 SEAL---------------------------- I
21 2N44 l 8 TUBE ASSEM. ------------------- I
";:o.,,
m 22 8M4 98 8 SEAL---------------------------- I

0
;:o
3;:
)>
z
() 115150
m

r n:· .~ 1'"1b."t..
REF. PART l DESCRIPTION OTV
3
4
3K8282
8L4844
PIN -··················· ·········
SPRING· ·······················
I
1
NO. NUMBfR

I
S 1 61 7 : BOLT ··· -· · · · · · · - · · - · · · ....... ·..
2 A5 32 8 LOCK·· ·······-······· ··-·· ·-···
3
3
5
C 6
7
7l 7048
3N4049
6L8595
SHAFT ASSEM. ········•··•·•···
PINION ASSEM. •··•·••·••·······
SPACER·· ··-···· ·· ·············
1
I
I
2 4Hl 723 SEAL··- · ········----· ···-··· ·· · I 8 6Ll 591 PLUNGER··· ············· ···-··· · I
9 6L8598 RING---····· ·- · · ····-· · ·· ···· ·· 1
10 5L2268 SPRING-· ··· ···· ······ ········· I
11 1 HI023 SEAL:.... ....... . ......... ..... l
12 S 1597 BOLT····--············ ····· ···· 1 0
13 1 B8701 KEY--············ -··· · ···· ··· · · 1 )>
14 8L4263 LEVER····-··--- --· -·- -······· -- 1 -t
6L8594 HOUSING ASSEM ··-· · ··-······· 1 m
15 3H3171 PLUG·······IPjpel· · ········-'··· 1 ;;:o
16
17
5L5276
6L844 l
2 N24 I 5
BEARING······· ······ ····- ·-·--
BUSHING-···- -··- ··········'·
COVER· ·-·-············ ·· · ·!...
1
1
1
"
r-
r-
)>
IS 2N2416 GASKET · · ····-- ·· ············ · I ;;:o
19 5l5263 BEARING ·-·-·············· --· 1
S 1615 BOLT · ··· ·····················- 2
20 3B4504 LOCKWASHER· ········ ····-···- 2
21 6L8436 WASHER····· ·-·······!....... l
22 2A3348 DOWEL·· ······ ·········· L . . _ 2
~a._,rr-,r7rr,,- -n:::;:=t=;:::::?T-rn----lL,- 23 51'16844 BUSHING ····· ·-·-· ··· ····· ··· I
6L8457 GEAR·--···111 Teeth)·· · · -· ··-·- I
IS.A. E. Standard Engine Rotation I m
24 . ·OR· z
TO 6L9238 GEAR·······lll Teethl······ ····· G)
FUEL PUMP IS.A.E. Opposite Standard Engine
26 HOUSING Rotation! zm
C 25 329313 SEAL--······· · ·········· - · -- · - - 2
26 4L76!4 TUBEASSEM.·· ················· I
27 4 L3846 SHAFT···-·· ···················· I
4 L5 72 5 NUT···· ··········- - ····· - · ·- -- - l
za 4L7854 LOCK----·- ·····-----····-···-·-· I
2q 4L3816 GEAR··-· --·-180Teethl· ···· · ··-·- I
30 SI 594 BOLT-· ··-·--··- ·· -·--····-·- · ··· 3
31 5l8155 BOLT ASSEM. -•---··-·········--· l
C 32 3N4050 COUPLING--- ----·-·-·····-··· ··· l

C INDICATES CHANGE 153585

3N2685 FUEL PUMP AND GOVERNOR DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 1
· Serial No. 6882846 to 6883241 inclusive
{ _....{ -C --{ - - -( -r ---1-- ·1

3N2685 FUEL PUMP AND GOVERNOR DRIVE GROUP-S.A.E. Standard Engine Rotation-Part 2
Serial No. 6882846 to 6883241 inclusive

REF. PART
I
DESCRIPTION QTY
NO. NUMBER
l SI 590 BOLT---------(2" LongJ---··· -··- 6
2 3B4506 LOCKWASHER-------------------- 24
3 6L7955 COVER-------------------------- l
4 S1588 BOLT---------11.25" Long!-------- 2
5 3 81915 BOLT--------------------------- 6
I 5L7522 GEAR-------lll Teeth)-!_________ 1
IS. A. E. Standard Engine Rotation I
-OR-
6 4L3861 GEAR------lll Teethl-- --- ------
lS. A.E. Opposite Standard Engine
Rotation! 0
5H2 5 32 KEY--------------------------- l
7 6L8966 GASKET --- -------------- ------ --- I m
8 L 13 52 BOLT---------(3. 25" longl--- ---- 2
en
m
9 7L8682 GASKET------------------------- 1 r-
10 4 l 76 31 GASKET ------------------------- l
11 l A202 9 BOLT ---------------------------- 4 m
12 S1594 BOLT----- ---·------- -- --· · ··-··· · 8 z
13 5L2931 RING--------------------------- 2 G)
14
15
4L4662
S1591
COIJPLING----------------------
BOLT---------------------------- 4
l
zm
4L 782 3 LOCK--------------------------- 2
16 6L8585 GEAR- --------(46 Teethl--------- l
17 7 B9514 LOCK--------------------------- 2
18 4L5716 PLATE-------------------------- I
4L572 l SH.lM--------------------------- I
I . ., 19
C 20 3Pll56 SEAL---------------------------· I
21 2N4418 TUBE ASSEM. ------------------- l
C 22 3 P115 5 SEAL---------------------------- I

C INDICATES CHANGE 1'16477

.I
.-------------------------------------------------------,wO>
3 3K8282 PIN-- - - - - ---- - ----- -- -- -- ---- - -- 1 C
REF. rART DESCRIPTION QTY
NO. NUMBER 4 8L4844 SPRING------------------------ 1
S 161 7 BOLT--------- ------------------ 3 5 7L 7048 SHAFT ASSfM. ----------------- I
2 A5328 LOCK--------------------------- 3 6 3N4049 PINION ASSEM. -------- - - - - - - - - 1
0

2 4 HI 72 3 SEAL--------------------------- l 7 6L8595 SPACER--- -- - ------------ ----- I


8 6l1591 PLUNGER- - - --- - -- --- ------- - ---- 1
9 6L8598 RING---------------------------· I
10 5L2268 SPRING----------------------- - l
11 l HI 023 SEAL---------------------------. l
12 S1597 BOLT--------- - ---- -- ----- --- -- - l
13 188701 KEY --- --- - -- ------ - - ----- ----- - 1
14 8L4263 LEVER----- -- -- -- ---- -- -- -- - - -- - 1
6L8594 HOUSING ASSEM. --------------- l
15
3H3171 PLUG------ -IPipeJ--- -- - - - - --- -- l
16 5l5276 BEAR ING------------- ---------- I
17 6l8441 BUSHING- --- - -- - --- ----- - ---- l
2N2415 COVER- -- - ------- - - --------,- --- l
18
2N2416
19 5L 5263
S1615
GASKET-----------------------
BEAR ING-------•------- -- -- --
BOLT------------~------------ 2
l
I -m
C
(/)
20
384504 LOCKWASHER------------------ 2 m
21 6L8436 WASHER--------------,..------- 1 r
22 2AB48 OOWEL ------------------1----· - 2 m
23 5116844 BUSH ING---- - ------------ ··- -- I z
24
6t8457 GEAR------111 Teeth)----------- I
IS.A.E. Standard Engine Rotation)
-OR-
-m
G)
2
6l 9238 GEAR-------111 Teethl----------- 1
I IS.A.E. Opposite Standard Engine
Rotation I
25 329313 SEAL-------- ------------------- 2
• 26 4l7614 TUBE ASSEM. ------------------. I
27 4L3846 SHAFT------------------------- - 1
4L5725 NUT - ---------- ------- ---------- I
28
4 L7854 LOCK-------- - ----- ------------ -- 1
C 29 8Nl357 GEAR--- --- --180 Teeth! ----- --- - -- - I
30 S1594 BOLT ---------------------------- 3
31 5L8155 BOLT ASSEM.. 1
32 3N4050 COUPLING- l
C 33 7M 7260 l!.Q!HQ.GASKIT-----------------
C INDICATES CHANGE 228504

3N2685 FUEL PUMP & GOVERNOR DRIVE GROUP-PART 1


. S.A.E. Standard Engine Rotation.SIN 6883242-6887892

( {
r ( _...
( [ ( r [ [ r
T J
'

3N2685 FUEL PUMP & GOVERNOR DRIVE GP-PART 2


S.A.E. Standard Engine Rotation. S/N 68B3242-68B7892

REF. PART DESCRIPTION QTY.


NO. NUMBER

C 1 S1590 BOLT-----5. ~ cml2 In. I long------ 2


2 384506 LOCKWASHER-luse as required!--- 24
C 3 3N7417 COVER-------- --------- 1
4 S1588 BOLT--------3.18 cmll. 25 In. !long 2
C 5 3 B1915 BOLT-------3. 42 emit. 375 In. llong 8
5l7522 GEAR------111 teeth)-----------·- 1
IS. A E. Standard Engine Rotat!onl

~L
- OR - C
6 4L3861 GEAR--------111 teeth!----------- l
m
IS. A. [ Opposite Standard Engine
Rotation)
en
m
5 H2532 KEY -------------- 1 r
7 6l8966 GASKET------------------------- 1
m
C 8 83851
9 7l8682
BOLT------luse as required!-----
GASKET---luse as required!------
2
1 z
G)
IO 4l7631 GASKET- -------------- 1
C 11 1A2029
12 51594
BOLT----2. 85 emu. 125 In. !long---
BOLT-----------------------------
2
8
z
m
13 5L2931 RING- --------------- 2
14 4l4662 COUPLING-------------------- 1
S1591 · BOlT----------------------------- 4
1s{ 4U823 LOCK ---------- 2
16 6L8585 GEAR------146 teeth!------------- 1
17 789514 LOCK ------ 2
18 4L5 716 PLATE -------- 1
19 5N6181 SH IM---.127mml. 005 ln. I thick--- 3
20 3 Pll56 SEAL---------------------------- 1
> 21 2N4418 TUBE ASSEM ------------------- 1
22 3 P1155 SEAL--------------------------- 1
3Nl926 COVER-------------------------- 1
23{ 2L4730 GASKET-----------------------· 1
Sl615 BOLT------ -------- -5
24{ 3 84504 LOCKWASHER------------------- 5
C 25 3S 1307 BOLT-----<use as required!----- 4
C 26 5N6173 SH IM----. 076 mm I. 003 in. I thick 5
..____________________________________________________
C INDiCATES CHANGE 228501 ....J....,
w

..... ?".r ... .


NOTE REF PART QTY DESCRlrTIDN 5 7l7048 1 SHAFT AS.
NO NUMBER 6 3N4049 1 PINION AS.
1 0S1617 3 BOLT 7 6L8595 1 SPACER
2A5328 3 LOCK B 6L1591 1 PLUNGER
2 4H1723 1 SEAL 9 6L859B 1 RING
3 3KB282 1 PIN 10 5l2268 1 SPRING
4 BL4844 1 SPRING 11 1H1023 1 SEAL
10 OS1597 1 BOLT
13 188701 1 KEY
14 8L4263 1 LEVER
15 6L8594 1 HOUSING AS.
3H3171 1 PLUG (PIPE)
16 5L5276 1 BEARING
17 6l8441 1 BUSHING
18 2N24 15 1 COVER
2N2416 1 GASKET
19 5l5263 1 BEARING
20 OS1615 2 BOLT
384504 2 LOCKWASHER I
0
21 6L8436 1 WASHER iii
22 2A3348 2 DOWEL en
m
23 5H6844 1 BUSHING
T 24 6L8457 1 GEAR (11 TEETH)
r
-OR- I m
s 6L9238 1 GEAR (11 TEETH) z
C
2-5 329313
26 4L7614
27 2W7176
2 SEAL
I TUBE AS.
1 SHAFT
-
G)
z
m
28 4L5725 1 NUT
4L7854 1 LOCK
29 8Nt357 I GEAR (80 TEETH)
C 30 500353 3 BOLT
C 31 2W4089 1 BOLT
C 32 2W4090 1 PLATE
33 3N4050 1 COUPLING
B 34 7M7260 LIQUID GASKET
C INDICATES CHANGE
S S.A.E. OPPOSITE STANDARD ENGINE
ROTATION .
T S.A.E. STANDARD ENGINE ROTATION
316758

3N2685 FUEL PUMP & GOVERNOR DRIVE GP-PART 1


S.A.E. Standard Engine Rotation. S/N 68B7893-Up

r [ (
--{ -r r (

3N2685 FUEL PUMP & GOVERNOR DRIVE GP-PART 2


S.AE. Standard Engine Rotation. S/N 6897893-Up

5-11

~-: _L~
l
I · () I __
IO
S S.A.E. OPPOSITE ST ANOARD ENGINE
ROTATION
T SAE. STANDARD ENGINE ROTATION
F===·=
···= --"--' - ========i
·· -=;·;:--=----=---=
3 4 DESCRIPTION

C 1 OS1571 2 BOl T 4.44CM( t.751N.)LG


B 2 5N6173 5 SHIM .076MM(.003IN )THK
3 3N7 4 17 1 COVER

~L -
4 OS 1588 2 BOLT 3. 18CM( 1.25IN)LG 0
5 3B1915 8 BOLT 3.42CM{l.3461N)LG
m
T 6 SL 7522 1 GEAR ! 11 TEETH)
en
-OR- m
s 4L3861
5H2532
I GEAR ( 11 TEETH)
1 KEY
r-
m
B
7 6L8966
B 083851
1 GASKET
2 BOLT z
G)
B 9 7L8682 1 GASKET
10 4L7631 1 GASKET z
m
11 1A2029 2 BOLT 2.85CM( 1. 122IN)LG
12 DS1594 8 BOLT
13 5L2931 2 RING
14 4L4662 1 COUPLING
15 OS1591 4 BOLT
4L7823 2 LOCK
16 6L8585 I GEAR (46 TEETH)
17 7B9514 2 LOCK
18 4L5716 1 PLATE
19 5N6181 3 SHIM . 127MM(.005IN)THK
14 13 20 JP 1156 1 SEAL
21 2N4418 1 TUBE AS.
16
22 3P1155 1 SEAL
B 23 3S1307 4 BOLT
21 20 B USE AS REQUIRED 24 OSl615 5 BOLT
C
F
INDICATES CHANGE
NOT SHOWN BF __ _____
3B4504
..___ 6V6640
5 LOCKWASHER
________.
,.___
SEALANT
w
316759
.......
---------------------------------------------------------'CQ
38 CATERPILLAR D379B ENGINE :t

w
~1
2 28

.i'
'

17

31

18

4
34 33 32
11·23

REF. PART DESCRIPTION QTY


NO. NUMBER

BL4176 COVER AS SEM. •••••••••••••••••• I


l 20 { lA2029 BOLT·········· ·················· 4
S1614 BOLT··· .···· ······ · · ···· ······ I 384506 LOCKWASHER················ ··· 4
2 157336 LOCK··················· · · ····· 1 NUT·········· ··· ················
{ 482042 I
3 BL4153 LEVER················· ········ I 21 384501 LOCKWAS HER················ -••• I
4 8L4158 SHAFT························· I 8Fl326 WASHER························· 2
5 2M2489 SEAL········· ················· 2 22 7L871 SHAFT·· ········ ········. ····· ·· 1
6 1S7984 BEARING······················ I 23 7L877l VALVE ASSEM. •••••••••·••••••••• I
7 8L4152 LEVER··· ········ ············ •• 1 24 7L8696 SPRING·· ········ ···· ····· ···· l

8 9Ml216 PLUNGER·················:······ l 25 9M4704 SCREW················· ········· l


PLUG·················· ········· l 26 2ll352 BOLT···························· 2
9 { 9M4690
9F4522 GASKET·· ···· ··················· I 27 S1618 BOLT···························· l
10 7M7244 SPRING························· 1 8S5386 HOUSING ASSEM. ••••••••••••••• l
C 11 381925 GASKET························· 2 28 8M8403 GU IDE············· ············ 1
12 7L8709 PLUG ASSEM. •••••••••••• ••••••• l 29 4F4585 PLUG················ ·········· l
13 8L4308 BO~T·························· ·· 2 30 8S134 BEAR ING············· ········· l
14 3F9556 LOCKWASHER·········· •••••••••• 5 31 2H1190 DOWEL········· .··· ··· · ········ I
15 3S1542 SCREW· ·····U.ow Idle Adjustl····· l 32 9S798 BEARING···················· ·· l
16 2J157 SEAL···························· 2 33 954671 SEAL·························· l
17 2S7387 ·scREW·························· l 34 9F2083 DOWEL························· 2
18 2S7307 INSULATOR······················ 2 35 5M6214 PLUG···· ··················. ••• l
19 3S1494 SCREW·····IHigh Idle Adjustl····· l

C INDICATES CHANGE 155945

8L5814 GOVERNOR GROUP-Part 1 of 3


· Serial No. 6882540 to 6882845 inclusive
- Refer also to PaQe 129 for special parts

-~
DIESEL ENGINE 39

.
I
I
'-'

II t
i '-' !,

j,.
i;:
12 6Ll 756 BOLT---------------------····--· I
REF. PART DESCRIPTION QTY
13 5l8992 COVER-------------------------- l
NO. NUMBER 14 189575 BOLT------------ ---------------- I
C I 2 N4 38 6 COVER----------------- - --------- I 15 5L8 991 GASKET·-----------··------------ I
2 8L3873 GASKET------------- ------------- I 16 8L4 I 56 GASKET------------------------- I
3 8 L4 I 59 GASKET-------------------------- I C 17 8 B2 37 7 BOLT------------------------ ---- I
8 L4 I 74 PLATE ASS EM.--~-----·---------- I 18 3S1208 WASHER-----------------------· I
4 8L4 I 75 DOWEL------------------------- I 19 3 S 1191 GEAR----------126 Teethl··--·-··· I
20 IN9079 SHAn ASSEM.------·---------- - l
I A9 919 BOLT------··---------------·---- 2 21 7L8780 HOUSING ASSEM. ---------------- I
5 3 F76 74 NUT--····--··--··-······--··-··· 2 22 7L 87 82 BEAR ING--··-········-·-······ I
6 4 B9 74 7 WASHER-·-·-------------·-·-··· 5 23 4 F34 92 DOWEL·· ··-·--·---·-------··-- 2
7 8 L4 I 54 COLLAR-------------------------- I 24 3 D4603 PLUG·-------· -···--·--·--····· 2
8 2 S 7289 COLLAR·----·--------··--·····-· I 25 5M6214 P.LUG····-·· ·-················· 4
9 2 S7 2 35 SPRING-----------------------·- I 26 3 S 65 52 GASKET··-··----·--·--··--------- I
8L4I55 SCREW··------·-----·-------···· l C 27 3 L598 7 COVER·-------------------------- l
IO 5 S96 07 NUT-·-·--·····---·--·--········· I C 28 2 S 9519 RACK STOP GROUP----- ------··- I
11 SM 8 73 9 BOLT-··--······ ·--·----·-------- 1 ISee Separate Illustration)
C INDICATES CHANGE
147040

8L5814 GOVERNOR GROUP-Part 2 of 3


Serial No. 6882540 to 6882845 inclusive
2S9519 Rack Stop parts are shown on Page 35
Refer Riso to Paae 129 for soecial carts

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR" -.PERFORMANCE

.,

.....
40 CATERPILLAR D3 79B ENGINE

• I

.I
w

17 7L280 PIN ASSEM. •••••·•••·••••••··••• l .L...J


REF. PART DESCRIPTION QTY 18 7H 3 6 39 PIN···························· 2
NO. NUMBER
19 8 S 7 499 PIN··················-········ 1
3S9640 LEVER ASSEM. ······-·---········ 1 (Parts ol 7L280 Assem. l
l {5Hl351 Pl N······························ I 20 8M8997 SEAL···························· 1
2 9M9788 PLUNGER········-·········-······ l 2 A5 546 BOLT···························· 3 .
21
3 7M73J6 SPRING·························· I . 9 M6 29 3 LOCK···········•················ 1
1S219 BOLT············-·-·············· -1 22 l S 4 741 CYLINDER················~~:: •• ; 1
4· {2F4159
LOCK···························· l 23 7B 8105 RING······················~·~·-· 1
5 258 SEAT····························· 1 24 7S8447 PISTON ASSEM.·············-··· I
6 8M9141 SPRING·························· l 25 3K 810 RING···························· 1
7 9M6303 SPRING················· .········ I 7M7 219 BEARING························ 1
26
8 8M8993 RI NG···························· 1 7M7193 RACE························"··· 2
9 2N478 WEIGHT ASSEM. •••••••••••••••••• I 27 8M 8 726 DOWEL·························· I
JO 1S5440 DOWEL························· 2 28 2 S 7 SLEEVE····················"·~··· l
11 2N477 {WE IGHT ·--····················· 2 29 9M6302 WASHER·~······················· 2
( Parts of 2N478 Weight Assem. J 30 3 S 9639 SEAT ASSEM. ···············•···· l
12 7L8777 SLEEVE··························· l 31 8H918l SPRING•························ l
J3 {9F6580 BOLT····························· 2 32
8 L6 20 6 PLATE··························· I
7F2836 LOCK···························· 2 8L6207 GASKET·························· l
14 7L8748 COVER··························· 1 282695 BOLT•··························· 4
f 6L8027 SHAFT··························· l 33
15 3 B 450 5 LOCKWASHER···················· 4
~M6228 BEAR ING··-·········-············ 2 34 2 N 3 2 21 GEAR···· ·······!l3 Teeth 1········ I
16 7L8669 LEVER···-························ 1 35 2N828 WASHER························· I
111244

8L5814 GOVERNOR GROUP-Part 3 of 3


Serial No, 6882540 to 68B2845 inclusive
Refer also to Page 129 for special parts

ALWAYS GIVE SERIAL NUMBER WHEN ORDERING PART..S


DIESEL ENGINE 40A

2 II

17

18

-r
i 4
3 33 32
'r-' 11·23
!

REF . PAR T QTY


DESC RIPTION

f
I
NO. NUMBER

8L4176 COVER ASSEM. -- ----- - ---- ------ I


20 { IA2029
BOLT----- ---- ----- -- ------------ 4
Sl6 l4 BOLT- --- ------- --- -- ---- ---- -- 4 384506 LOCKWA SHER- - - -- ---- - - -- --- - -- 4
l S7336 LOCK--- --- -- ------- - ------- -- - I { 4B2042 NUT--- --- ----- ---- --- -- --- ---- -- l

r 3 8L4153 LEVER --- ---- ---- -- --· --- --- --- l 21 3B4501 LOCKWASHER- --- --- -- - - - - -- -- -- l
0

4 8L4158 SHAFT- - --- - -- ---- --·- -------- - l 8Fl326 WASHER-- -- --- - ---- -- -- - - --- - - - - 2
5 2M2489 5EAL - -------------- - - --- -· -- -- 2 22 7L87l SHAFT--- ------------- --- -------- 1
6 I S7984 BEAR I NG ----- -- - --- - - ----- ---- I 23 7L8771 VALVE ASSEM. --- -- --- -- - ----- - -- I
7 8L4152 LEVER- ------ ----- -- - - -- --- --- - l 24 7L8696 SPRING--·-------------- ---- -- l
!Parts of 8L4176 Assem . 1 fParl of 7L8771 Assem . I

T 8
9
9Ml 216 PLUNGER- --- - -- ------ - -- --- --- --
{ 9M4690 PLUG- ------- - -- ----- - -- - -- -- ---
2P8763 GAS KIT ------- ---- -- - - - -- -- - ----
l
l
I
25
26
27
9M4704
2Ll352
Sl6l8
SCREW------------- -- - - -- ----- --
BOLT- ---- -- - --- ----- -- -- ------ - -
BOLT- --------- ----- -- ------- - -- -
l
2
l
10 7M7244 5PR I NG- --- -- -- --- --- --- --- ---- - l 28 8S5386 HOU SING ASSEM. ----- ----- ------ l
II 3B 1925 GASKET--- -- ---- -- --- - - - -· - ---- - 2 llncludesl
12 7L8709 PLUG AS SEM. ------------------- l 29 4F4585 PLU G--- -- ----- --- -- ----------- l
13 8L4308 BOLT ------ -- -- -- -- --- - -- -- --- -- - 2 30 8S134 BEAR I NG------------ -- - ---- - -- l
14 3F9556 LOCKWASHER- - - - -- --- - - ---- ----- 5 31 2H ll90 DOWEL- -- - ----------- -- - ------- I
15 351542 SCREW----- -ILow Idle AdjustJ---- - I 32 95798 BEAR I NG- -- -- - - --- -- - - -- - --- -- l

T 16
17
18
2Jl57 SEAL---- -- - -- - - --- -- -- - ---- ---- - 2
257387 SCREW-- -- ----- - - --- -- -- - ----- - -
2S 7YJ7 I NS ULA TOR ---- - -- -- - -- - --- - --- - - 2
I
33
34
35
9S4671
9F2083
5M6214
SEAL --- --- ----- -- --- - ----- - -- -
DOWEL ------ --- --- --- - - ---- - ---
PLUG --- ----- --- -- ------- --- ---
I
2
I
19 3S 1494 SCREW----- IHigh Idle Adjust I----- I
146310

T 3N4078 GOVERNOR GROUP-Part 1 of 3


Serial No. 6882846 to 6884250 inclusive
T
40B CATERPILLAR D379B ENGINE

"'{

.i
.-,\. t

12 6Ll 7 56 BOLT--------- ------------------- l


REF. PART DESCRIPTION QTY l3 5L8992 COVER-------------------- -- ---- I
NO. NUMBER 14 l B9575 BOLT-------------- ----- --------- · l.
1 2 N4 38 6 COVER---- -- --------------------- 1 15 5L899 l GASKET------------------ -------- 1
2 BL 38 7 3 GASKET-·-------------- ---------- 2 16 8L4156 GASKET------------------ --- ---- 1
3 8L4159 GASKET-------------------------- 1 l7 8S2377 BOLT-- -- ------------------------ 1
8 L4 l 7 4 PLATE AS SEM. - -- --------------- 1 18 3 S 1208 WASHER----- - ------------------ l
4 II ncludesl 19 3S1191 GEAR----------(26 Teelhl-- ------- 1
8L4 l 7 5 DOWEL-----------------·----· 1 20 3N4053 SHAFT ASSEM. ------------------ I
1A9919 BOLT----------------------- --·-· 2 21 7L8780 HOUSING ASSEM. ------------- --- l
5 3 F76 74 NUT----------------------------· 2 22 7L8782 BEARING----------- - ---------- I
6 489747 WASHER----- ----- ---------- --- - 5 23 4 F349 2 DOWEL----·------------------- 2
7 8 L4 l 54 COLLAR-- ---- -- - ------ - ---------- 1 24 2D6642 BALL-----·-------------------- 2
8 2 S 7289 COLLAR--------------·---------- I 25 5M6214 PLUG------ -- ------- - ---------- 4
9 2 S 7235 SPRING- ---- - --- ----------- - ---- l 26 3S6552 GASKET-------------------------- 1
lO 8 L4 l 5 5 SCREW----- - ------------------- - I 27 3L5987 COVER - -------------------------- 1
5 S 96 0 7 NUT·-------------·------------- · 1 28 2 S 9519 RACK STOP GROUP----- -- ------- 1
11 8M8739 BOLT-- --- ----- -- --------------- - I !Separate I llustrationl

146311

3N4078 GOVERNOR GROUP-Part 2 of 3


Serial No. 6882846 to 6884250 inclusive
2S9519 Rack Stop parts are shown on Page 35
DIESEL ENGINE 40C

I
1,,,,.,/

7L280 PIN ASSEM . - - --------- --- -------


!Includes) ·
7H3639 PIN ---- --- - --- --------------- 2
8S 7499 PIN------------- ---------•-- - I
REF. PART DESCRIPTION QTY 20 788105 RING---------------------------- I
NO . NUMBER
2A5546 BOLT----- ------------- ---- -- -- -- 3
4N4063 LEVER ASSEM . --- --- --- - - -------- 21 9M629 3 LOCK---------------------------- 1
!I ncludesl 2P8725 PISTON ASSEM . ----- - ----- -- ---- I
9S4466 LEVER ASSEM . ----------- - -- I 22 11 ncludesl
5H 1351 PIN------ ------- - --- --- -- -- -- I I S474 l CYLINDER-------------------- l
2 9M978 8 PLUNGER-------- -------- ----- I
23 7 58447 PISTON ASSEM. - -- ---- - ----- I
3 4L9971 SPRING---------------------- I 24 7L8777 SLEEVE----------------------- 1
9S4468 BOLT-- ----- --- --- - ------ - ------- I 25 8M8997 SEAL- ----- ------------------- l
4 2F4159 LOCK- ----- ---- -- -- -- ------- - ---- I 7M7219 BEARING---- ------- ------------ - 1
5 258 SEAT- ------------ - --- - -- ----- --- I 26 7M 719 3 RACE- -- --- -- ------------ --- -- -- - 2
6 4N668 I SPRING-------------------------- I 27 8M8 726 DOWEL-- ------- - ------------ --- - I
7 9M6303 SPRIN G---- ------- -- ---- - ---- -- - l 28 2 S7 SLEEVE--- ---- -- ---------------- I
8 8M 899.3 RING--- ----- - --- -- ----------- --- l 29 9M6302 WASHER -- ------ - -- ----- -------- - 2
9 2N478 WEIGHT ASSEM . - ----- ------ -- -- - I 30 2P9557 SEAT ASSEM. ----- -- -- ---- -- ----- I l ..
11 ncludesl 31 8H9 l8 I SPRING------------------------- I
10 l 55440 DOWEL--- ----- - - ---- --- -- - --- 2 8L6206 PLATE- -------- ---- ---- ---- ---- -- 1
11 2N477 WEIGHT- -- -------- ---- - ------- 2 32 8L6207 GASKET- -- - --- - -- ----------- --- - I
12 954673 BAND ASSEM. --- ---- ----------- - I 282695 BOLT------ - ----- ----------- --- - - 4
9F6580 BOLT- ----- ---- -- ----------- ----· 2 33 384505 LOCKWASHER- ------- ---- ----- --- 4
13 7F2836 LOCK--- --- -- -·---- -- -·--- --- ---- 2 34 2N3 22 l GEAR --- - --- - -(13 teeth )----- ----- I
14 7L8 748 COVER--------·------- ---- - --- -- I 2N828 WASHER ----------- -- --- -- - ---- - 2
6L8027 SHAFT-----·-----··----------- · -- I 35 2P9556 SPACER -- - --------- - - ------- - --- 1
15 5M6228 BEARING---·- · -----·- · - - --· ---- -- 2 36 3K810 RIN G---- ·- · -- ------ --- - ---- -- --- I
16 7L8669 LEVER ----- · ·---- -· --- ··--- ---- · : I
146312

3N4078 GOVERNOR GROUP-Part 3 of 3


Serial No. 68B2846 to 6884250 inclusive
40C.01 DIESEL ENGINE

2 II

17

31

18

35

4
14-26 \ 22
3. 34 \33 32
11·23

REF. PART DESCRIPTION QTY


NO. NUMBER

l 8L4176 COVER ASSEM. ------------------ 1 20 { 1A2029 BOLT--------------------------- - 4


S1614 BOLT-- --- ----- ---------------- 4 3B4506 LOCKWASHER------- ------------ 4
2 LOCK------------------------ - - 1 482042 NUT------------------------- -- -- I
1S7336
3 8L4153 LEVER ------------------ --- --- - 1 21 3B4501 LOCKWASHER-- -- ---- ------------ 1
{
4 8L4158 SHAFT-- - --- -- - --- ---------- -- - 1 8fl326 WASHER ----- -·------- ----- --- --- 2
5 2M2489 SEAL -- -- --- -- ---------- -- --- - - 2 22 7L871 StfAFT -- -- ------ ----- --- --------- 1
6 1S7984 BEAR I NG------- - -- ------- - ---- 1 2'.l 7L8771 VALVE ASSEJ,,\. ----------- -------- l
7 8L4152 LEVER -- - -- - - ------- --- -------- 1 24 7L8696 SPRING----------------------- I
!Parts ol 8L4176 Assem. I !Part rJ 7l.8771 Assem. I
8 9Ml216 PLUNGER-- - - - -- - -- - - -- - - - - ----- - 1! 25 9M4704 SCREW- - - ---- - ---------------- -- l
II 26 2LIJ52 BOLT-- ------------ ---- - -- ----- --
~
'9M4690 PLUG-- - --- ------ - ---- -- - ---- - --
9 2P8763 GASKET---------· --------------- 27 S1618 BOLT· -- ------------- --- ---- • - ---
10 7M7244 SPRING- --- ---- -- ---- ------ - - --- :1
21
28 8S5386 HOUSING ASSEM . ----------------

11

II 3Bl925 GASKET------------------- - --- -- llncludesl


12 7L8709 PLUG ASSEM . -- - --------------- · l' 29 4F4585 PLUG· ·----- -------- -- --------- lj
13 8L4308 BOLT-- - -------- --- ·-· - ---- -- - - -- 21 30 85134 BEARING-------------- -------- 11·
14 3f9556 LOCKWA SH.ER --· -- -• --- -- ---- - --- 5 31 2Hll90 DOWEL· --- ----- ------ ---------- .
l5 3S 1542 SCREW--- ---<Loo Idle Adjustt----- 1 32 9S 798 BEARING - -- -- --------------- -- JI
16 2Jl57 SEAL - -- ---- -- --- -- -- ----- --- - - - - 2 33 954671 SEAL-- ------------------------ 2111 II

17 2S7387 SCREW-------- -- - - -- - - -- - -- -- - -- I 34 9F2083 DOWEL--·------------- · -·- -- ---


18 2srn1 INSULATOR - -- - -- ---- --- ---------
19 3S1494 SCREW-----IHiQh Idle Adiustt----- ~I 35 5M6214 PLUG- -- --- • - - ------ -- ------- -·
!

146310

3N4078 GOVERNOR GROUP-PART 1 OF 3


Serial No. 68B4251 To 68B7874 lnciusive
DIESEL ENGINE 40C.02

,-

r
I

r
r

r
T
T

.,.
I
12 6Ll 756 BOLT------- -------------- ------ - I
REF. PART DESCRIPTION QTY
13 SL 8 992 COVER-------- ------------------ I
NO, NU,..BER 14 I B9 575 BOLT-------------------- --- ----- 1
1 2 N4 38 6 COVER-------------- --- - ---- --- -- I 15 5L8 9 91 GASKET------------------- ------- 1
2 8L38 73 GASKET---------------------- - --- 2 16 8L4 I 56 GASKET----- -- -------------- -- -- I

1 3 8L4159

4
8L4 l 74
GASKET--------------------------
PLATE ASSEM. ------------------
llncluoesl
I
I
17 8 S23 77 BOLT-------------- - -- -----------
18 351208 WASHER--- ---- ------ -----------
I9 3 S1191 GEAR-- --------126 Teeth)---------
I
l
I
8L4 I 7 5 DOWEL- -------------- --- - --- 1 20 3N 4 0 53 SHAFT AS SEM. --- ---- --- ------- - I
1A9919 BOLT-- -------------------------- 2 21 7L8 780 HOUS ING ASSEM . ----- -------- --- l
5 3F7674 NUT--- ---------- -- --------- - ---- 2 22 7l 8 78 2 BEAR ING---------------------- I
6 4 B97 4 7 WASHER------- -------------- -- - 5 23 4 F3492 DOWEL - ------------ ----- --- -- - 2
7 8 L4 l 54 COLLAR-------------- --------- --- 1 24 2 D6642 BALL-·--- - --------------- · · --- 2
8 2 S72 8 9 COLLAR------------------- ------ I 25 SM 62 I 4 PLUG---------------- --------- - 4
26 3 S6552 GASKET------------ - ------------- I
l 9

C lO,
2 S 7235
8 L4 l 55
184201
SPRING----- -------- - ---------- -
SCREW---------------------~----
NUT-------------- - ---- ----- -----
1
1
i
27 3L598 7 COVER·--------------------------
28 2 5 9519 RACK STOP GROUP---- ------- ---
(Separate Illustration)
1
I
11 8M 873 9 BOLT--- -- ------- ---------------- I

l C INDICATES CHANGE 212369

'7 3N4078 GOVERNOR GROUP-PART 2 OF 3


Serial No. 68B4251 To 68B7874 Inclusive
l · 2S9519 Rack Stop Parts Are Shown On Page 35

...
DIESEL ENGINE 40C.04

r
r
T

T
T
!
PIN ASSEM . ----· ···· ··· · ······· ·
llncludes l
7H3639 PIN·· ··-······ · ············· · 2
! 8S7499 PIN··--·········· ··· · ········ I
REF. PAR T
NO . NUMBER
DESCRIPTION QTY 20 7 B810 5 RING·············· · ············· l
2 A5 54 6 BOL1 •·••••••··••··· · · ··••• • ·· ·· · 3
4N4063 LEVER ASSEM. ---·-·············· 21 9M6293 LOCK··· ·· ··-·············· · ·· ··· l
11 ncludesl 2P8J25 PISTON ASSEM. ···--·-·········· l
LEVER ASSEM. -············ ·
l 2
3
9S4466
5H 1351
9M 9 788
4L9971
PIN········--···--·· - •·•· • ·· ·
PLUNGER········· ··--········
SPRING-············ - -··-····
I
I
I
I
22
I S4 741
23 7S8447
II ncludesl
CYLINDER--····-····-· ·······
PISTON ASSEM.········ · ··· ·
I
I
24 7L8777 SLE£V£····-················· · I
9S4468 BOLT·-------·-·- ---·• ··- --- •· ••· I 25 8M8997 SEAL-···-- ·-··-·····-·····--· I
4
l C 5
6
2F4159 LOCK· · --•· ·• • --- ··-· • ·- • -···· •· ·
6N8629 SEAT-····-··-········-·· •.••. -- .
4N66 81 SPRING-·· ·······-·······-······ ·
l
I
I
7M 72 I 9
26 7M719 3
C 27 2P8630
BEARING··········- ···········- ·
RACE·····- ·-············ · · ······
DOWEL------······· · ···-····· · ··
I
2
I
7 9M6303 SPRING······----·-··· ·-·· ··· ··· l 28 2 S 7 SLEEVE·················-······· I
C 8 4N3887 RING---·-·············· ····· · ·· · I 29 9M6302 WASHER·-······ ·······-······ · ·· 2
--r 2N4 78 WE IGHT AS SEM. - ··•••·• · ••• ·-·- · I
9 C 30 6N3504 SEAT·--------·----············· · l
j 11 ncludesl 31 8H9 I 81 SPRING-·-········- ····-········ I
10 l S 5440 DOWEL· ·-·-·-· ·· · -·---·-····· 2 8L6206 PLATE -···-········ · ····· ········ l
11 2N477 WEIGHT··· -······-··-·····-··· 2 32 8L6207 GASKET················· ···-···· l
12 9S4673 BAND ASSEM. -·· · ····-· ···-····· l 2 B2 69 5 BOLT·····-· · ·····--·-··········· 4
7 13
14
9F6580 BOLT-········--······----······ ·
7F2836 LOCK--··----···-· -········ ···-··
7L8 748 COVER--··-··- --- · ·-·· ·- ••. -- -..
2
2
I
33 3B4505
34 2N 3221
2N828
LOCKWASHER-·················· ·
GEAR-········ (i3 teethl····-·····
WASHER········ ··· · · ··-··· · · - ··
4
I
2
6L802 7 SHAFT-·· ····-·-· ···-···-··-···· · l 35 2P9556 SPACER····-·······-······· ·· -·· I
15 5M6228 BEAR ING-··-·-·-·- ·····-··· ··-·•· 2 36 3K810 RING-················ ··-···· · ··· I
16 7L8669 LEVER---····-·········--···-· ... I
C INDICATES CHANGE 212366

3N4078 GOVERNOR GROUP-PART 3 OF 3


Serial No. 68B4251 To 68B7874 Inclusive
-~-
.....

40C.05 DIESEL ENGINE

3 34 33 32
11·23

,m
IOT( I~~ NUUH OTl .DHClllnlDN

1 BL4176 1 COVER ASSEM.


2 S1614 4 BOLT
1S7336 1 LOCK 20 1A2029 4 BOLT
3 BL4153 1 LEVER 3B4506 4 LOCKWASHER
4 BL4158 1 SHAFT 21 4B2042 1 NUT
5 2M2489 2 SEAL 3B450t 1 LOCKWASHER
6 1S7984 1 BEARING BF1326 2 WASHER
7 BL4152 1 LEVER 22 7LB71 1 SHAFT
B 9M1216 1 PLUNGER 23 7L8771 1 VALVE ASSEM.
9 9M4690 1 PLUG 24 7LB696 1 SPRING
2PB763 1 GASKET 25 9M4704 1 SCREW
10 7M7244 1 SPRING 26 2L1352 2 BOLT
C 11 4N7465 2 GASKET 27 S1618 1 BOLT
12 7LB709 1 PLUG ASSEM. 28 8S5386 1 HOUSING ASSEM.
13 BL4308 2 BOLT 29 4F4585 1 PLUG
14 3F9556 5 LOCKWASHER 30 8S134 1 BEARING
15 3S1542 1 SCREW (LOW IOLE ADJUST) 31 2H1190 1 DOWEL
16 2J157 2 SEAL 32 9S798 1 BEARING
17 2S7387 1 SCREW 33 9S4671 1 SEAL
18 2S7307 2 INSULATOR 34 9F2083 2 DOWEL
19 3S1494 1 SCREW (HIGH IDLE ADJUST) 35 5M6214 1 PLUG
C INDICATES CHANGE 308954

3N4078 GOVERNOR GROUP-PART 1 OF 3


Serial No. 6887875-Up
DIESEL ENGINE 40C.06

ri
r
.,........
!

r I 12 6L 1756 1 BOLT .
I
: NOTE 1m1
NO .
PART
NUMBER on DESCRIPTION I13 5L8992 1 COVER

T 1I2N4386
2IBL3873
1 COVER
2 GASKET
I14 1B9575
I1s 5L8991
116 8L4156
1 BOLT
1 GASKET
1 GASKET
3IBL4159 1 GASKET 17 BS2377 1 BOLT
4I8L4174 1 PLATE ASSEM . 18 3S 1208 1 WASHER
IBL417 5 1 DOWEL C 19 1W783 1 GEAR (26 TEETH)
5j 1A991 9 2 BOLT 20 3N4053 1 SHAFT ASSEM.
I3F7674 2 NUT 21 7L8780 1 HOUSING ASSEM.
6j4B9747 5 WASHER 22 7L8782 1 BEARING
7j8L4154 1 COLLAR 23 4F3492 2 DOWEL

T 8I2S7289
9I2S7235
10 8L4155
1 COLLAR
1 SPRING
1 SCREW
24
25
26
2D6642
5M6214
3S6552
2 BALL
4 PLUG
1 GASKET
184201 1 NUT 27 3L5987 1 COVER
y 28 259519 1 RACK STOP GROUP
T 11 IBM8739 1 BOLT
C INDICATES CHANGE Y SEPARATE ILLUSTRATION 308955

3N4078 GOVERNOR GROUP-PART 2 OF 3


'T Serial No. 6887875-Up
I
I
2S9519 Rack Stop Parts Are Shown On Page 35

J
I
DIESEL ENGINE 40C.08

17 7L280 1 PIN ASSEM.


18 7H3639 2 PIN
19 BS7499 1 PIN
NOlE m
NO
PAftT
NUMBER on DESCRIPTION 20 788105 1 RING
21 2A5546 3 BOLT
1 4N4063 1 LEVER ' ASSEM. 9M6293 1 LOCK
9S4466 1 LEVER ASSEM. 22 2P8725 1 PISTON ASSEM .
5H1351 1 PIN 1S4741 1 CYLINDER
2 9M9788 1 PLUNGER _______ .. 23 7S8447 1 PISTON ASSEM.
3 4L9971 1 SPRING 24 7L8777 . 1 SLEEVE
4 9S4468 1 BOLT 25 8M8997 1 SEAL
2f4159 1 LOCK 26 7M7219 1 BEARING
5 6N8629 1 SEAT 7M7193 2 RACE
6 4N6681 1 SPRING 27 2P8630 1 DOWEL
7 9M6303 , 1 SPRING 28 2S7 1 SLEEVE
8 4N3887 1 RING 29 9M6302 2 WASHER
C 9 1W1132 1 WEIGHT ASSEM. 30 6N3504 1 SEAT
10 1S5440 2 DOWEL 31 8H9181 1 SPRING
11 2N477 2 WEIGHT 32 8L6206 1 PLATE
12 9S4673 1 BAND ASSEM. 8L6207 1 GASKET
13 9f6580 2 BOLT 33 2B2695 4 BOLT
7f2836 2 LOCK 384505 4 LOCKWASHER
14 7L8748 1 COVER 34 2N3221 1 GEAR ( 13 TEETH)
15 6L8027 1 SHAFT 35. 2N828 2 WASHER
5M6228 2 BEARING 2P9556 1 SPACER
16 7L8669 1 LEVER 36 3K810 1 RING
C INDICATES CHANGE 308956

3N4078 GOVERNOR GROUP-PART 3 OF 3


Serial No. 68B7875-Up

IL
.jl,.
),- 0
I-BRACKET _____ 5 L8695 2-WASHER ____ 9 M n 527_ 6LI 837-LEVER _ _ _ _ __ _ _I
1 0
I-BOLT ________ _T 573
~ I - NUT ________ 1D4 7 17
),-
-<
V)
1-LOCKWASHER- __ 3 B4506
I-BUSHI NG_ - - - _6L44 18
C INDICATES CHANGE FROM PREV I OUS T Y PE
I-SPRIN G ______ 7L5275
(j)
· CI-CLIP ________ 2 B 2 4 0 4 -
<
rn
I-P I N __(SPRING) __ 3H3433
V) ()
rn I-TUBE _______ 8L5297 )>
:::0 -I
(13.56.LONG) m
),- -R I NG __ (SNAP)_ ___ 4H94 ~ ~u:t===::::o===::Jiuwif_c::j ;;o

I "
1 I -BEARING ______2L4666
r-
z -PIN ________ 2K3455 8B7121-FITTING ______ I
383670-BALL JOINT____ I
r-
C -GEAR-(36 TEETH) __ 3L5796 MOUN TED ON )>
s:
0:::, .
{PARTS Of SHAFT ASSEM.3L5795) Af"TERCOOLER
ELBOW
4B2049- NUT __ - __ _ 2 ;;o

rn 0
;:o
I-SHAFT ASSEM ___ 3L5795 0 4L 7953-ADAPTER ASSEM. __ I
c..>
......,
~ ,0
CD
I LIi \ 2L4730-GASKET ____ - _ I
rn m
z z
1-BOLT_(I so"LONG )__ 9F7022 IL5072-DOWEL ____ __ 2}
(j)
0 4-BOLT _(3.75.LONG) _8F6302
:::0 4-LOCKWASHER_ -3B4504
-----N-_
- - - -- - 4L8152-BUSHI NG __ - - - _I z
m
0 I =WASHER _____ 4B9747 A ::::::----, \ ~~
rn
;:o I SPRING ______ 7L21 16 <2x ,..-,JI H I -M ------- 4L5913-oowEL ___ - -
(PARTS ADAPTER ASSEM.4L7953 )
OF
_I

z I-COLLAR ______ 7L3 2 3 9 ~


(j) 6L215 1 -SHAFT ______ _ I
C2-PIN __ (SPRING)_ -2K3455
7:)
),- I-CABLE ASSEM . __ 7 L 3 2 6 7 - - - - - 4L 7836 - BUSH ING __ - - __ I
:;o (PART Of' ADAPTER ASSEM 4L 7953)
--(
I- PLUG ________7H3171----- VIE W A-A 109953
V)

.>

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Part 1 of 3


Serial No. 6882540 to 6882762 inclusive

{
L
{.
rl [ - ( [

8L5299 SAFETY CONTROL SHUT -OFF GROUP-Sectional View of Housing-Part 2 of 3


Serial No. 6882540 to 6882762 inclusive

0 2L3828-GEAA ASSEM. ___ I I-FITTING ______ 3B8995 I I

zr I-NUT ________ IF1344 .....___

II
CONSISTING OF:

-< 2L372 6-GEAA_(30 TEETH) __


·2L37 27-GEAA_(48 TECTH)_I
l1 {PART Of FITTING 3B8995)
I-BUSHING _____ 3D8823
'-

t
-C,OVER ______ 8B4128
()
7L4993-DOWEL_ - - - - - - 2
6F9091 -WASHER _______ I - GASKET ______ 6B824.1.
I
I
)> - - 4 L5692 -BUSHING ______ I
2-SCREW _______ IH8293
-i ( USED WITHOUT TACHOMETER
m 5B3850-WASHER _____ _I DRIVE)
;;o 2H3429-RING__________ I
7J
~B5355 -WASHEA ______ 2
r
r ----l3B4604-COTTER PIN ___ 2
)> -IA2169-SPRING ________ 2
;;o -2L4368-GUIDE ________ I
9M6803-DOWEL________ J
--0 (PART OF PISTON ASSEM. 2L4729)
)> CJ
;;o -2L4729-PISTON ASSEM __ I
-i 2L3467-WEIGHT_ ______ I n1
(./) 3HI 118-PIN __ -(SPRING) __ _I VI
4L895-PLUNGffi ______ J
m
(j) r
IA654-SPRING _____ _: ___ I
<
m 8M5250-SEAL _______ _ _2 m
-
5U091-SPAING _______ I z
() 3L3964 - PLUNGEA _____ I (i)
3L3967-BUTTON ______ I
)>
-i 3Hl394-SCREW ________ I z
m - 3 L 3 9 6 6 - P I N _________ I m
;;o
-0 ONLY ONE OF "THE FOLLOWING
SPRINGS IS REQUIRED:
r
r ------<4Ll648-SPRING _______ I
)> (900 • 1100 RPM.)
.,;;o: 2L8705-SPRI NG _______ I
{1200 .-1400 RPM. ) I-PLUG ______ 287409
-0 (USED WITHOUT WAT ER
m TEMPER ATUR E SHUT-Off)
.,
;;o

0
;;o
2L3468-SCREW_______ I
~ .2L3409-NUT__________ I
)>
z 3L3962· CARRIEA ASSEM ._ _I
2L3725- GEAA.(24 TEETH )_I I - PLUG __ 8F6223 .,:,.
()
m (PART Of CARRIER A55EM .3L3962) I ·GASKET _ ______ 6 8387 0
IORFi94
m

L
.
>
~
I -SLIDE ASSEM. --~-6L 7211
(PART OF HOUSING ASSEM.4l0903)
' 1-GEAR __ (so Tl:ETHl- 2L3728
C INDICATES CHANGE
2 L4403 -SPRING ______ }C
~
0
.,.,

> 1-PIN--(SPRING)- ___7L811


--<
u,
CI-PLUG ______ 951343 2L4365-DOWEL ______ I
(PARTS OF HOUSING ASSEM. 4L9903)
C2-BOLT_______ 2H 191
C 2-WASHER __ _484274
(j)
<
m
...... ' I I 117 9S1369- GASKE,________ IC
()
u, )>
4L9903-HOUSI N G ASSEM. __ l
m -I
;::o m
:::0
>
r "
r-
z r-
)>
C :::0
3:
OJ 0
m . r-::--- 2L4367-PIN _________ 2 (.,J
;::o (PART Of HOUSING A~SEM.4L 9903) "-J
-0
~ 01
I m
rn
z 401283-SCREW____ -----2
z
Ir\ 11 ~3Ll744-GASKE,________ I
G)
0 z
;::o 2L4 725-LATCH ________ I
I-SCREW________ 2H3903 m
0 5L3616cSPACER ________) 3L3076-SPRING _______ J
m 2L7996-SPRING _______ I
;::o
2L5203-BUSHING ______ _I
z (PART OF HOUSING ASSEM. 4L9903) 7L212I -PLUG ___ __ ___ I
(j)
4 F9325-GASKET________ I
951369-GASKE,_______ _IC
".
>
;::o
2L6261-PLUG _________ I
3L3961-BUSHI N G ______ _I 7 L659 7 -SEAL ___ __ __ I
-f (PART OF HOUSING A55EM.4L9903)
u, 139569

., 8L5299 SAFETY CONTROL SHUT-OFF GROUP-Sectional View cif Housing-Part 3 of 3


Serial No. 68B2540 to 6882762 inclusive

---- ------~
{ { ..
[" { r
f c·r f l- L

8l5299 SAFETY CONTROL SHUT-OFF GROUP-Part 1 of 3


Serial No. 68B2763 to 68B3062 inclusi ve

I-BRACKET_...:. ___ 5 L8695 2-WASHER ____ 9M652°Z 60.1837-LEVER ________ I


I-BOLT _________T 5 7 3
I-NUT ________ 1D4 717
1-LOCKWASHER ___ 3B4506
I-BUSHING- ____ 6L4418
I-SPRING ______ 7L5275
1-CLIP________ 2 8 2 4 0 4 -

I-PIN __ (SPRING) __ 3H3433

I-TUBE _______ 8L5297


( l3.56°LONG)

I-RI NG _ _ (sNAP)_ ___ 4H94


. { J-BEARING _____ ..2L4666
' (PARTS Of 3N3259 ASSEM,) 0
8B7121-FITTING _____ _I
m
383670-BALL JOINT ____ I en
MOUNTED ON
Al'TERCOOLER 4B2049-NUT ______ 2 m
ELBOW
r-
m
Cl-SHAFT ASSHA . __ 3N325g 4L 7953-ADAPTER ASSEM __ I z
(i)
ILII--+------- 2L4 730-GASKET ______ I zm
J- BOLT-(1 SO.LONG ) __ 9f"7022 IL5072-DOWEL ______ 21

-----
4-BOLT _ /3 75.LONG) _ 8 f " 6 3 0 2 ~
4-LOCKWASHER_ ---364504 4L8152-BUSHING _ __ - - -1~
I -WASHER _____ 489747 A .....,_ ~ ~ .= r: ····- ~

>
1-SPRING _ _____ 7L2116 ~~~( /TM
~ 4L5913-DOWEL ____ __ I
(PARTS OF ADAPTER ASSEM.4L 7953)
I -COLLAR ______ 7U 2 3 9 ~
2·PIN __ (SPRING) __ 2K3455 6L2151 -SHAFT _______ I

I-CABLE ASSEM . __ 7 L 3 2 6 7 - - - - 4L 7836-BUSHING ______ J


(PART or ADAPTER ASSEM 4L 7953)
I-PLUG ________7H 31 7 1 - - - - - - VIEW A-A
C INDICATES CHANGE 14566'1

t
f :~~~f't. -
~
I
I
I
I'\)
2L3828-GEAR ASSEM ___ I
,-mnNG ______ aaa,o, ~A
I-NUT ________IF1344
CONSIS-TING OF:
(PART OF FITTING 368995) ~ I
2 L3 72 6-GEAROSO m™L.~
·2L37 27-GEAfl._(4B TEETH) _I
I -B USHING _____ 3D8823----._
t-COVER ______ 884128
I
7L4993-DOWEL- - - - - - - 2
-GASKET ______68824 I_
6F9091-WASHER _______ I
2-SCREW _______ IH8293
4L5692 -BUSHING ______ I
{USED WITHOUT TACHOM ETER
583850-WASHER ______ I DRIVE)
2H3429-R ING__________ I
~8535!> -WASHER______ 2 ()
pB4604-COTTER PIN ___ 2 )>
IA2169-SPRING _______ _2 -I
m
2L4368-GU10E ________ I
9M6803-00WEL________ J
(PART OF PISTON ASSEM. 2L4729)
,,-
:::0

, --
2L4729-PISTON ASSEM. __ I r-
2L3467-W£1GHT_ ______ I )>
3HI 118-PIN __ -(SPRING)-- - ' :::0
4L895-PLUNGER ______ J
IA654-SPRING _________ ! 0
(.,,)
8M5250-S£AL _________ 2 ......,
5LI091-SPRING _______ I
3L3964- PLUNGER·_____ I
-0
0,
3L3967-BUTTON ______ I
3Hl394- SCR[W________ ! m
3L3966-Pl N _________I z
G)
.ONLY ONE OF "THE FOLLOWING
SPRINGS IS REQUIRED:
4L1648.:_SPRING _______ I
-z
(900 - IIOD R.P.M.) 1-COV[R _______ 5L97301 m
2L8705-SPRING _____ _:_1 1- GASKET _____ .4L9514
{1200 -1400 R.P.M.) I-PLUG ______ 2B7409
(USED Wl"THOUT WATER
TEMPERATURE SHUT-OFF)

I-BOLT - _ - ____ 2B2694


- - - - -
2L3468-SCR£W_______ I
_2L3409-NUT__________ !
3L3962-CARRIER ASSEM ._J
2L3725 - GEAP._(24 TEETH) _I I- PLUG ________ 8F6223
(PART OF CARRIER ASSEM.3L3962) I-GASKET_ _ _____ 6B387j 108694
.>
8L5299 SAFETY CONTROL SHUT-OFF GROUP-Sectional View of Housing-Part 2 of 3
Serial No. 6882763 to 6883062 inclusive

:·,;;.,;:.

[- '[ r r
r ____ r --~ ___,
r
.
- f- _f c__f .[ I --r --r ·-! ~ i -··/ -- 1

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Sectional View of Housing-Part 3 of 3


Serial No. 6882763 to 6883062 inclusive

Cl -SPRING---- ----- - ---- 6B1647 2N6524-SLIDE ASSEM. - -- - - - --· lfC


!Part of 4L9903 Assem. I 4H3227-SPACER --------- - -- - - I
I-G(AR __ (60 Tl:ETHL2L3728 !Part of 2N6524 Assem. I
I-PIN __ (5PRING)- __ _7L8II 2L4403 -SP RING -- ----- -- ----- I
2L4365-00WEL-- ____ I
I-PLUG ______ 9S1343
(PARTS OF HOUSING ASSEM 4L 9903)
2-BOLT _______ 2H 19 1
2-WASHER __ _484274

~ I I I~ 11 l 9S1369- GASKET__ __ ___ _ ,

4L9903-HOUSING ASSEM _, I

0
m
u,
m
r-
2L4367-PIN _________ _z m
(PART OF HOUSING ASSEM 4L 9903) z
(j)
z
m
401283- SCREW_________ 2
r I< II'-. 3Ll744-GASKET ________ I

> 2L4 725-LATCH ___ _ ___ _I


I-SCR[W________ 2H3903
3L3076 -SPRING _______ _I
5L3616·SPACER_:, _______ I
2L 7996-SPAING _______ I
2L5203-BUSH ING ______ .I
(PART OF HOUSING ASSEM 4L9903) 7L 2121 - PLUG ________ I

4F9325-GASK[T ________ I
9S1369 -GASKET_______ _I
2L6261-PLUG ________ _ I ~ J
-3L3961-BUSHING ______ _I - _I
7L6597-SEAL - - - - J.45670
C INDICATES CHANGE
(PART OF HOUSING ASSEM.4L9903)
I:.
I\)
)>
~
t-)
0,
I-BRACKET _____ 5L8695 2-WASHER ____ 9M6527'.. 6LI 83 7- LEVER __ _ _ _ __ _I
I-BOLT _________T573
i I-NUT ________ 1D4717
1-LOCKWASH[R ___ 3B4506
I-BUSHING- ____ 6L4418
I-SPRING ______ 7L5275

1-CLIP ________ 2 B 2 4 0 4 - -

1-PIN __ (SPRING) __ 3H3433


()
J.''
I-TUBE _______ 8L5297 )>
r~ (13.56.LONG) -1
m
1-RING __ (sNAP}_ ___ 4H94 ~
{ I-BEARING _ _____2L4666 .
- .,,
;;o
(PARTS Or 3N3259 ASSEM,) ~ 8B712 1-FITTING ______ I r-
383670-BALL JOINT____ I
r-
)>

r
MOUNTED ON
A ArTERCOOLER
4B2049-NUT _____ '_2
:::0
I /2'1-.. ELBOW
0
I-SHAFT ASSEM . __ 3N325q 4L 7953-ADAPTER ASSEM. __ I c.,.,
-...J
,0
f. 0:,
f. ll--11 \ 2L4730-GASKET - - - - - _,
i
(
!
!'
I-BOLT- (150.LONG )__ QF7022
4-BOLT_(J 75.LONG)_8F6302~
ILS072-DOWEL _ - - - - -~1 m
z
G>
. C3-LOCKWASHER_-3B4504
I -WASHER _____ 499747
:·-_>· , - - 4 L 8t 52-BUSHING ___ _ __ lr z
m
I-SPRING ______ 7L2116 A · 111 n ~ 4 L 5 9 1 3 - D O W E L ______ I
Cl-WASHER ______ 3Ko04 7 - - - - - - - - (PARTS OF ADAPTER ASSEM.4L 795 3)
1-COLLAR _ ___ ;.._ 7L3 2 3 9 1 - - - -
2-PIN __ (SPRING) __ 2K3455 6L2151 -SHAFT ___ _ ___ I

I-CABLE ASSEM . _ _ 7L3267-- - 4l7836-BUSHING ______ I


{PART Or ADAPTER ASSEM 4 L 7953)
1-PL UG ________7H31 7 1 _ _ . . - - - ; : VIEW A - A
C INDICATES CHANGE 1_50165

>
8L5299 SAFETY CONTROL SHUT-OFF GROUP-Part 1 of 3
Serial No. 6883003 to 6883094 inclusive

,,......,_"" ..,.... '_. .. ...,...~,,~••""'""":;fifi: bf! 'i~-;-.'2 !'.'~· F;X; ~;_,,-; _.;;;;··•::~:, ~-:-::i':'!'.': . ;:.•..-:\!:~~,::;.. -t':=.: .. i:!. ·!~-;" ~:{.. • ,f
-·----•·· ·'
r

8L5299 SAFETY CONTROL SHUT-OFF GROUP-Sectional View of Housing-Part 2 of 3


Serial No. 6883003 to 6883094 inclusive

3N7220 -GEAR ASSEM. __ .IC I-FITTING ______ 308995


I-NUT ________ IFJ344
I I
II
CONSISTING OF :
{PART Of FITTING 3B8PP5)
3N 7217 -GEAR_(JO TEETH) __}
3 N7219 -GEAR.J48 TEETH) _J I-BUSHING _____ 3D8823
-COVER ______ 804128

- 4 L 5 6 9 2 -BUSHING ______ I
.-------f.503850-WASHER ______ f
2H3429 -RING __________ J
t -GASKET ______608241_
2-SCREW _______ IH8293
{USED WITHOVT TACHOMETER
DRIVE)
I

a85355 -WASHER ______ 2


----1_304604-COTTER PIN ___ 2
-IA2169-SPRING _______ _2
2L4368-GUIOE_ _______ I
9M6803-DOWEL _______ J
(MAT OF PISlON A5$EM. 2L4 7211)
-2L4729-PJSTON ASSEM. __ I CJ
- 2 L 3 4 6 7 - W t . lGHT_______ I m
- 3 H I I J 8 - P I N ___ (SPRING) ___ f (/)
4L895-PLUNGER _____ --' m
IIL-clllUUUUUUU:T' IA654-SPRING _______ ;__J
r-
1
IH'///-=---8M5250-SEAL _______ - -2 m
5LI091 -SPRING _______ f
3L3964- PLUNGER _____ f
z
~3L3967-BUTTON ______ f
(i)
3HJ394- SCREW________ J
- - - - - 3 L 3 9 6 6 - P IN _________ I
zm
.ONLY ONE OF THE FOLLOWING
5PRINGS IS REQUIRED:
----<4Ll648-SPRING _______ J
(900 - 1100 R. P.M.)
2L8705-SPRING _______ I
> (1200 -1400 R.P.M .) I-PLUG ______ 2B7409
(USED WITHOUT WATER
TEMPERATURE SHUT-Off}

2L3468-SCREW_______ f
2L3409-NUT__________ I
3N7403-CARRIER ASS(M __ JC

C INDICAITS CHANGE
3N72 I 8 - GEAR_(24 TEETH)_ IC
(PART Of CARRIER A5SEM.3N7403)
I -PLUG ________ 8F6223
I-GASKE:T_______ 6B387
Al_ l:,-
150166
1',J
()
~
~
0
I-SPRING --- - ------- - -- - 6B1647 2N6524- SUDE ASSEM. -- --- -- - - 11
!Part of 4L9903 Assem. l 4H3227 -SPACER ----- - --- ---- - l
C!-GEAR----(60 teeth )----- 3N7214 (Part of 2N6524 Asse m. l
J-P1N-----1spring1------- 7L811 2L4403 -SPRING --- ---- -- -- --- l
I-PLUG ______ gSl343 2L4365- DOWEL ______ I
(PARTS OfHOUSNG ASSEM. 4 L 990 3)
2-BOLT _______ 2H 19 1
2-WASHER __ _404274

9S1369- GASK£T___ _ ____ I


()
4L9903-HOUSING ASSEM. __ I ►
-t
m
:::0

"'r-

:::0

CJ
~ 2L43b7-PIN _________ 2 (.,J
(PART Of HOUSING AS5EM.4L 9903} ......
,0
m
m
z
481283- SCREW_________ 2 (i)

2L4 725-LATCH ________ I


zm
I-SCR(W____ ~-~-2H3903
5L3616-SPACER- _______ I 3L3076 -SPRING _______ J
2L7996-SPRING _______ I
2L5203-BUSHING ______ _I
(PART Of' HOUSING ASSEM. 4L9903) 7L2121-PLUG ________ I

4F9325-GASK(T __ _ ____ _I
9S 1369 -GASKET________ I
2L6261-PLUG _________ I
3L3961-8USHING ______ _I
(PART OF HOUSING A5SEM.4L9903)
C INDICATES CHANGE 7L6597-SEAL - - - - -150167 -'

> 8L5299 SAFETY CONTROL SHUT-OFF GROUP-Sectional View of Housing-Part 3 of 3


Serial No. 6883003 to 68B3094 inclusive ·

. ... -. 1---,,·• .... ·-;-, • -·•···;,; . J, .i.~~

r
r·· [ I"__ _
r

i
i
l
8L5299 SAFETY MECHANICAL SHUT-OFF GROUP-Part 1 of 3
Serial No. 6883095 to 6883912 inclusive

CI-BRACKE"T _____ 3N9086 2-WASH[R ____ 9M652~ 3N9083-LEVER ________ IC


1-BOL"T _________T573
I-NUT ________ 104717
1-LOCKWASHER ___ 3B4506
I-BUSHING- ___ _ 6L4418
I-SPRING ______ 7L5275

CI-CLIP________ 407794 -

I-TUBE _ ______8L5297
( 1356-LONC)
I-RING __ (SNAP)_ ___ 4H94
{ 1-BEARING _____ -2l4666
(PARTS OF' 3N32S9 ASSEM.) 8B7121-FITTING ______ I
0
9L2685-BALL JOI NT ____ IC m
MOUNTED ON
3F7674 - NUT ______ 2C
en
Af'TERCOOLER m
ELBOW
r-
m
I-SHAFT ASSEM ___ 3N3z5g 4L 7953-AOAPTER ASSEM ___ I z
G)

I L . - l l - - + - - - - - - 2 L 4 7 3 0 -GASKET ______ I z
m
1-BOLT-(1 sci'LONG ) __ g,1022 IL5072-DOWEL ______ 21
4-BOLT _(375.LONG) _ 8 F 6 3 0 2 ~
3 -LOCKWASHER_ -3B4504 - -----4L8152-BUSHING_ - - - - -1
-- -- -~
I -WASHER _____ 489747 .A~_ _ _ _ _:::::::,,..~~:::C::~,;/fnr°'7
> I-SPRING ______ 7L2116 - 4L5913-00WEL ___ - - _I
I-WASHER ______ 3K6047----------i::::::::~t.-,~ (PARTS OF ADAPTER ASSEM.4L 7953)

I -COLLAR ______ 7L3 239)


2 - PIN __ (SPRING) __ 2K3455
-
~ 6L2151-SHAFT _______ I

Cl-CABLE ASSEM . __ 3N9089 - -- 4L7836-BUSHING _ - - - __ I


(PART Of ADAPTER ASSEM 4l 7953)

I-PLUG ________7H3171---- - VIEW A-A


C IND ICATES CHANGE 152550
~

"'
m

'.:::,- .~
b·" :-::
,,._
,_
~
.,,
~
3N7220 -GEAR ASSEM.~ __ IC
CONSISTING Ofe
I-FITTING ______ 388995
I-NUT ________ IF1344
I I
I\)

3N7217 -GEAR_(JOTEETH) __ I}
3 N7219 -GEAR_(4e TEETH)_I
(PART OF FITTING 39eg95)
I -BUSHING _____ 308823 I I
-COVER ______ 684128

,,
- 4 L ! > 6 9 2 -BUSHING ______ I
___--{!>B38!>0-WASHER ______ I
2H3429-RING__________ I
t -GASKET ______6B8241_
2-SCREW _______ IH8293
( US£0 WITHOUT TACHOI.AET[R
DRIVE)
'
,...:
~053!>!>-WASHER______ 2
.~
t --1304604-COTTER PIN ___ 2 0
~
f -IA2169-SPRING _______ .2
t. -2L4368-GUIOE ________ I
-9M6803-00WEL. _______ J m
i (PART OF .PISTON ASSEM. 2L4729) ;;o
-2L4729-PISTON ASSEM. __ I
-0
-2L3467-WEiGHT_ ______ I r-
- 3 H I I IS~P1N __ -(SPRING) ___ I r-
)>
4L89!>-PLUNGER ______ J ;;o
IA654-SPRING _________ I
8M5250-SEAL ________ _2
5LI091 -SPRING _______ I 0
w
3L3964- PLUNGER _____ I
3L3967-BUTTON ______ I
.....
,0
3Hl394- SCREW________ I a,
- 3 L 3 9 6 6 - P I N _________ I
·oNLY ONE OF THE FOLLOWING m
SPRINGS IS REQUIR[O: z
~4Ll648-SPRING _______ I (i)
(900 • 1100 R. P.M.)
2L870!>-SPRING _______ I
(1200 -1400 R. PM.)
z
m

·2L3468-SCREW_______ I
.2L3409-NUT__________ I
3N7403-CARRIER ASSEM._.IC

C INDICAITS CHANGE
3N7218- GEAR_(24 TEETH)_IC
(PART OF CARRIER ASSEM. 3N7403)
I-PLUG ________ 8F6223
I-GASKET_______ 6B387
Al_
150166

> 8L5299 SAFETY MECHANICAL SHUT-OFF GROUP-Sectional View of Housing-Part 2 of 3


Serial No. 6883095 to 6883912 inclusive

·- - - · - -- ~
• .~<)

. [
"' r- r- - r· r r r r r
--{ - r --f --- r 7 -,-

BL.5299 SAFElY MECHANICAL SHUT-OFF GROUP-Sectional View of Housing-Part 3 of 3


Serial No. 6883095 to 6883912 inclusive

!·SPRING ---------------681647
!Part of 4L9903 Assein. l
2N6524-SLIDE ASSEM. -------·· Ii
4H3227-SPACER --- -- --- - ---· · I
(Part of 2N6524 Assem. I
CJ·GEAR ····l60 teethJ····· 3N7214
l · PtN · ·•··lspringl· · ····· 7L8ll 2L4403-SPRING ·······-·-··-· I
2L4365-DOWEL ______ I
I-PLUG ______ 9S1343
(PARTS OF HOUSING ASSOI. 4L 9903)
2-BOLT _______ 2H 191
2-WASHER __ .484274

o1 I I I
~ II 7. 9S1369 - GASKET_ _____ __ I

4L9903-HOUSING ASSEM. __ I

CJ
m
Cl)
IT1
r-
m
2L4367-PIN _________ ..2
(PART OF HOUSING ASSEM.4L9903)
z
G)
z
m

481283-SCREW____ _____ z
,.. \ ll!-.__3Ll744- GASKET________ I
., I-SCR[W________ 2H3903 2L4725 - LATCH _ __ ___ _ _I
5L3616-SPAC[R ·________ I 3L3076 -SPRING _______ _!
2L 7996-SPRING _______ I
2L5203-8USHING _______ I
(PART OF HOUSING ASSEM 4L9903) 7L 2121 - PLUG ___ __ ___ I

9S1369 -GAS K ET_ ______ _I


2L6261 -PLUG ________ .I
....___3L3961-8USHING _______ I 7L6597-SEAL __ _ ____ I
C IND I CATES CHANGE 150167
(PART OF HOUSING A5SEM 4L9903)
~
w
l!,.
,·,t

3 16-8
REF.IPART
NO. N..-ER
OESCRlf'TK>N laTY.,
3B8995 FITTING------------------- I 2
1 (Each I ncludesl
{ 1F1344 NUT----------------------- l
2 8L5297 TUBE------------_:~--------- l
3 407794 CLIP'----------------- l ()
4 T573 BOLT---- --------------- 1
5 9M6527 WASHER--------------
6 7L527 5 SPRING-------------- --------
2
l
....m►
7 6L4418 BUSHING-------------------- l :::0
~
9 8 3B4506 LOCKWASHER------------- 1
9 3N9083 LEVER-- ·------------ l r-
10 887121 FITT-ING--------------------0-- 1
r-
11 9L2685 BAWOINT------------------ l >
,0
12 3 F7674 NUT-------------------- 2
C 113 5NZ035 BRACKIT--------------------- l 0
14 2 8 7409 PLUG---------------------- 1 c...,
10
C 115 5N3392 SHUT-OFF GROUP------,------ l ....,
(Separate lllustntlonl ,0
C 16 104717 NUT---------------------- 2 ICJ1
C 17 5M2894 WASHER----------~---------- 3
C 18 S 1594 BOLT---------------------- 1 m
C 19 2H9524 GROMMET------ -------------- l z
(i)
zm

C INOICAT£S CHANGE 171835

>
8l5299 SAFETY MECHANICAL SHUT-OFF GROUP-(1200 RPM)
Serial No. 68B3913 to 68B5681 inclusive
5N3392 Mechanical Shut-Off parts are shown on Pages 438, 43C and 43D
Also part of 5N8400 shown on Page 1008-3

E &L~ ~-:~,·li"jl'~...;;,,,1:. ;, .. ;,,;,,;";.t_:·:; 1""~;,~:·:'--:f'..:. ··~~&,..~;..-:.;.;:,~ -- ·~· · ...;·-,.;;?,:~~-j~-__.;~-::j,'~ .,:~·::,.,·, -_;,:.. ·;·~ _YJ_ _ .. :.:.,....... __: •• _ ....
. -- --·--- -- - - -- -
L _ L
r r L_ [ - C l__ L .~ L [_ L- L-

5N3392 MECHANICAL SHUT-OFF GROUP-(1200 RPM)-Part 1 of 3


Serial No. 6883913 to 6885681 inclusive
Part of 8L5299 Safety Mechanical Shut-Off Group shown on Page 43A

12 REF. PART DESCRIPTION QTY


NO . NUMBER
4
1 3N3259 SHAFT ASSEM. ----------------- l
(lncludesl
2L4666 BEAR I NG------------------- 1
2 RI NG---------------------- - I
4H94
8F6302 BOLT ----95. 25 mm(3. 75 in. I long 4
3 9F7 022 BOLT----38. IO mmll 50 in. I long I
384504 LOCKWA SHER--------------- -- - 3
CABlf.ASSEM. ___ ___ ::c ______ ___ I
2 4 3N9089
5 4L7953 ADAPTER ASSEM. -------------- I
!Includes) '
6 ll5072 DOWEL-------- ------------ - 2
: 7 4U836 BUSH ING------------------- l
8 4L5913 DOWEL-------------------- I
9 4L8152 BUSH ING--------- --- ------- - I CJ
10 6L2151 SHAFT------------------------ l m
11 2L4730 GASKET ---------------------- I en
12 3Ll 744 GASKET----------------------- l m
r-
28 2694 BOLT------------------------- l
13 384505 LOCK WA SHER------------------ I m
14 7H3171 PLUG- -- --- --- ---- - ----- -- ---- I z
15 3K6047 WASHER---------------- -- ---- I (j)
PLUG------------------------- l
16 8F6223 GASKET----------------------- I z
68387
5l9731 COVER ASSEM. ---------------- I m
!Includes)
17< BUSH I NG----------------- - l
308823
4L9514 GASKET--------------------- l
18 I H8293 SCREW--------------------- ·-- 2
8B4128 COVER-- -- -- --- -- ---- -- -- ---- - I
19 GASKET------ --- ---------------
688241 I
> 20 489747 WASHER----------------------- I

16 15 14
237372 ~
C INDICATES CHANGE c.,
l:X1

.--~·:.:::----~--
··.. :1-,:-:~--(:· ----·- ------·
i,.
c.,
(l
I
REF.I PART
NO.: NUMBER I
:
DESCRIPTION
IOTYI
L9903 HOUSING ASSEM.
(Includes)
2 3N3252 SPRING--------------- - --- - -- l
9 13 3N3261 SLIDE ASSEM. -------- ----- l
4 3N3253 SPRING------- ------- ------ l
5 2L4365 DOWEL----- ------ --------- -- l
25.__ I 2<,."-._S:::~ \ \ I I ~ j6 2L4367 p.IN---- --- - --- ----- ---- ---- 2
7 3L3961 BUSH ING--------------- --- l 0
8 2l5203 BUSH I NG------------------- l )>
-I
9 Sl369 GASKET----------------------- 2 m
6 ,10 2L4725 LATCH------- --- - -- ----- -- ---- l AJ
L2116 SPRING-----------------------
11
12
13
H4792 PIN-------------------- ------
L3239 COLLAR------ -- -- -- -- --- --- -- --
l
2
l
--arr--
14 7L6597 SEAL-------------------------- l )>
115 7L2121 PLUG-------------------------- I ;o
IO
16 3L3076 SPRING---- -- ------------- -- -- I
17 2H3903 SCREW-------------------- ---- I 0
3N7214 GEAR------------(6() teeth) ----- 1 (.,)
11 jlS
19 5L3616 SPACER------------------- ---- 1
.....,
20 4F,9325 GASKET--------- --------------- l ,0
l
21 2L6261 PLUG------------------------- -
22 2L7996 SPRING----------------------- l "'
m
8 22 I -------1'.'-----=--/4.. II \ II <YJ N
23 7L811
12.4 2Hl 91
PIN-------------------------
BOLT-------------- ----- ------
l
2
z
484274 WASHER-------- ------ ------ ---- 2 G)
25 9S 1343 PLUG--- --- -- ------ ------- ----- l
zm

20
9-15 161196
VIEW OF AREA B

.,
5N3392 MECHANICAL SHUT-OFF GROUP-(1200 RPM)-Part 2 of 3
Serial No. 68B3913 to 68B5681 inclusive
Part of 8L5299 Safety Mechanical Shut-Off Group shown on Page 43A

----'-------'--------
r- ( (- - r - r r- - r- r r- r r r.
{ , ,. _J [ - 1- r.

5N3392 MECHANICAL SHUT-OFF GROUP-(1200 RPM)-Part 3 of 3


Serial No. 6883913 to 6885681 inclusive
· Part of 8L5299 Safety Mechanical Shut-Off Group shown on Page 43A

REF.IPART DESCRIPTION QTY


NO. NUMBER

3N7220 GEAR ASSEM. -···-··-···---------


·5 (I nclucles}
3N7219 GEAR-------(48 leeth 1--------
2 2L36 92 BUSH I NG---------------------
4 3 3N7217 GEAR-·-·---(30 teethl---------
4 4 B12 83 SCREW-------------------------- 2
5 B3850 WASHER--------------------·---- l
5 2H3429 RI NG------- 0 - - - - - - - - - - - - - - - - - - - · l
6 2L 4729 PISTON ASSEM. ----------------· l
(I ncludesl '
7 9 M6 803 DOWEL-·---------------"-·--- I
8 3H 1118 PIN·--------------------------- 1
9 8M5250 SEAL-----------------------·-·-- 1
2 CJ
10 1A654 SPRING-··--·····-----·-----·--· 1
11 4L 89 5 PLUNGER------------------------ 1 m
ll (I)
12 5Ll 09 l SPRING--------------------··--- 1 m
13 3L396 7 BUTTON-------------------------· I r-
14 3H1394 SCREW---------------------····-- I
15 3L3964 PLUNGER------------------------- l m
12 16 8M5250 SEAL----------------------------- 1 z
17 3L3966 PIN-------·----·----------------- l (i)
l3 18 2L 87 05 SPRING-------------------------- 1
2L 346 8 SCREW--------------------··-----
19 2L3409 NUT-------------~----- -----------
I zm
l
14 20 2L 346 7 WEIGHT--------------------·----- 1
21 3N7403 CARRIER ASSEM.---------------- 1
(I ncludesl
23 22 3N7218 GEAR-------(24 leelhl--------- I
23 2l 4368 GU IDE--------------------------- 1
24 1 A1169 SPRING-------------------------- 2
>
48 5355 WASHER·------------------------ 2
2
20
@ 19
25 3B 4604 comR Pl N---------------------- 2

161197
~
c.,
0

I - : :· ~::,
r~·~;".,~! . . :-:;:~~~--
L
44 CATERPILLAR D3 79B ENG IN E

U f. PART
DESCRIPTION QTY.
NO. NUM,U:

I Sl588 BOLT-- - ----- -- ---- -- - -- --- --- --- I


2 384506 LOCKWASHER - - ------------ - - ---- 3
3 3L8048 CABLE--- -- -- -- - ------ --- ------ -- I
4 5Hl351 PIN-- --------------- ----- --- ---- I
5 5L8691
6 9MB266
BRACKET--- ---- ---- --- ---- ----- -
SPRING-- - - - ---- ---- ------ ----- -
1
1 .!
7 482049 NUT----- ---------- ----- - - - -- - --- 4 . '
8 1Fl604 WA SHER- --- -- - ---- -- - -- ---- -- --- 1
• I
IA2029 BOLT - ---------------- ---------- 2 --~ l
9 104717 NUT- -- ---- --- ------- - --- -- -- - --- 2
{ 4B4278 WA SHER- - ----- -- -- --- ----- --- --- 2
I
10 5L5449 SHAFT---- --- - - ---- ---- - --- -- --- - I
II 184203 NUT ------ ------ - --- - - - ---- ----- I
12 Lll70 HANDLE-- --- - - ---- ---- ----------- 1
13 Sl.4237 BRACKET - ---- --------- - -- --- - - - - I 'i
14 8L4262 LINK- ----- ---- -- --- -- ----- -- - --- I '
181406 PIN- -- --- - ---- --- -- ------ --- - --- 1
15 384604 COTTER PIN-- -- - ---- -- ---- --- --- - I
16 484863 WASHER --- --- --- ------------- - -- 1

135270

8L4264 MANUAL SHUT-OFF GROUP


Serial No. 68B2540 to 68B3869 inclu~ive

2 3 4 5 6 7 8 9 10 II

18

5 4S5465 WASHER-- - --- -- - --- ------- - - - -- l


6 7L 77 3 5 GASKET- --- - ---- - - -- ------ -- - - -- 1
7 4 S 6414 RETA INER- --- - --------- - ----- --- 1
17 lb 8 7S 2378 CAGE ASSEM . - -- - -------- ----- - -- 1
9 4H 1723 SEAL-- ---- -- - -- - -- ---- - --- - - - . 1
10 8F6058 BEARING --- - - -- --- - --- ----- - - 1
11 2N5634 SHAFT ASSEM . ---- --- --- - --- - - -- 1
12 3S6588 RING ---- -- - -- -- - - -- - - - -- -- - --- 1
RE F. PART
DESCRIPTION QTY 13 6 J 2419 SEAL---- - - ---------- -- -- ------ - 2
NO. NUMBER
14 3 D2 99 2 SEAL ------- -- -- ------- --------- - 1
l 18 95 75 BOLT- - --- -------- --- -- ---------- 6 15 3 S 41 8 2 SEAL---· --- -- ---- -- - -- ------ - -- - 1
3 B450 5 LOCKWASHER - ------------ -- - -- - 6 16 4M 9 2 15 GEAR--- --- (10 teeth-idler)- ----- - 1
2 7 S 238 2 BODY ASSEM. - ---- - - ---- ---- -- - - l 17 3N2077 COVER ASSEM.-- -- - - - - --- - -- -- -- 1
3 3 B 1304 SHAFT - ---- -- - ------ - - ----- --- 1 18 7M 7410 PLUG--- - ----- - - --- ---- --- --- - 2
4 3 S9 4 6 6 BEAR IN G---- --- -- -------- - ---- 1 19 IT 99 PIN- - ---- - -- - -- ---- ---- - -- - - -- 1

115163

3N2078 FUEL TRANSFER PUMP GROUP-Type 1


Serial No. 68B2540 to 68B4892 inclusive
DIESEL ENGINE 44.01

OISC911tPTIOH QTY

C I 3N9814 BRACK£T······· ············-·· I


C 2 384506 LDCKWASHER··-·········· ··-··· 2
3 3l804 8 CA8l£ ·-··-······--·--·-··-·--· I
4 5Hl351 PIN-···----··-·-------· -··--· I
C 5 5N2583 BRACK£T ··-·-··----·-·--·-··-· - I
6 9M8266 SPRING·--··-·-··-·--····----·- I
7 48 2049 WT····-··-·--····-·--·--·-·-·· 4
8 IF 1604 WASHER--------·-·-·-··----·-- 1
I A2029 BOLT··-·-----·-·-·----------··· 2
9 I D4717 NJT ·------------·------·--·-· 2
48'27 8 WAStt:R----··-·--·------···- 2
C 10 5N2582 SHAFT·-----·-·--·----·-··-··-· 1
11 I 84 203 NUT ··-·--·-··-------·-·--·-·-- 1
12 ll 170 HANDl£ ·-----·-·-·-·-·--·-··· 1
C 13 5N25U GUIDE-----·--·-·--·-·---·-·--·· 1
14 8U262 LINK·----·-·--·-··----··-·-·--· 1
I 81406 PIN--------·--·-··-·-·----··- I
15 384604 cornR PIN-----------·------· I
16 484863 WASHER -····-· ·-·--·-··-·--·-· l
C 17 5l4D19 RING-------------·-·-·-··---· 1

C INDICATES CHANGE 161191

~i 8L4264 MANUAL SHUT-OFF GROUP


S/N 68B3870-68B4098
i

'.
10

5 7L 7735 GASK£T- ----------------·-------


C 6 6N2552 CAGE ASSEM. --- --------- -------
Uncludesl '
:t·
i
14 13
7 4N4249 SEAi.------------- -- --- -----· I
8 4N4248 S£AI.--- ---·-·---- · ···-----·· I
9 SF 6058 BEARING- -·-·--------------· I
10 2N5634 IIHAFT ASSEM. - ·------·---····- I
ll 3 S6 588 RI NG-----------------·--------· I
12 6 J2 419 SEAi. ·------------------------·· 2
AH. PART
NO . NUMBER
DESCAlnlDH QTY 13 4M9 215 GEAR-------no teeth-idler I-----· 1
14 3N2077 COVER ASSEM. ------ ----------- l
l l B95 7 5 BOLT---------------------------- 6 15 7 M7 410 PLUG··------------------ 0 - · 2
C 2 6N252 l BODY ASS£M. ------------------- l lti 1T99 PIN-------------·-·--------- 1
llncludesl
3 3 B 1304 SHAFT------··-------------- -
4 3 S9466 BEARING------ ---- ----------
. C INDICATES CHANGE 154452

3N2078 FUEL TRANSFER PUMP GROUP-TYPE 2


S/N 6882540-68B4892

·I

~ .___ _________
44.02 DIESEL ENGINE

""-·
i.u

C I
2
"ART

SH 3116 8RACK£T--···· ---·-·---····-·


31006 1.0CKWASlf:R·-·-----·
QTY

I
2
3
C ,
3L104 8 CAIIU-··-------·-···---·--··-
9F7112 PIN-·-----------------
S 5N251l 8RACK£T------·--·--·-------·--
I
I
l
I
6 9M 1266 SPRING--·----·-·----·-------·
1 A8 204 9 NIT-·----·------------------
I IF160A WASIEI---·-·-·-----------
I
4
I
I
. I
IA 2029 BOLT·-----··----···----··--- 2
• 010,111 N1T----------------------- 22
427 I WASl£R---·-·-------·---··
JO 5N2512 S I W T - - - - - - - I
11 I U20l NIT·······--·----------·- I
U Ll170 ~If----·---·--------· I
13
5N25U GUID£·-··-----·--··-·--- I
CU 5N37t3 LINK·-----·-··--- I
15 ~:!::: ~~;;;::.::------ :
lb 41063 WASHEA-----·-··-----·-·· I
17 5LAOl9 AING----------··-····-·· I
C JI tF 550 WASl«R----··-·-·············-·· 2
C It JH3237 AOWR·······-········-····--· I
IOU)
C INOICAltS CHANGE

8L4264 MANUAL SHUT-OFF GROUP-TYPE 1


Serial No. 68B4099-Up

10

5 7L7735 1 GASKET
6 6N2552 1 CAGE ASSEM.
C 7 5P9295 1 SEAL
C 8 5P9294 1 SEAL
9 8F6058 1 BEARING
14 13 C 10 7N2063 1 SHAFT ASSEM.
11 3S6588 ,1 RING
12 6J2419 2 SEAL
13 4M9215 . 1 GEAR (10 TEETH IDLER)
C 14 7N6018 1 COVER ASSEM.
IDT£ IEf PART on DESCRIPTION 15 1T99 1 PIN
IO I U ■IH
C 16 9S4185 2 PLUG
1 1B9575 6 BOLT C 3K360 2 SEAL
2 6N2521 1 BODY ASSEM.
3 381304 1 SHAFT
4 3S9466 1 BEARING
C INDICATES CHANGE 308846

3N2078 FUEL TRANSFER PUMP GROUP


Serial 0. 68B4893 To 6885787 lncl11sive. Also Part Ot 5N5632 Fuel
Transfer Pump Group Shown On Page 44.0 3
DIESEL ENGINE 44.03

=~=·==;;==========,;==,
REF. PAR T
NO . NUMBER DESCRIPTION QTY

I 5N3816 BRACKET ·--- -··· · · ·-·-·· -··-· · 1


2 3B450 6 LOCKWASHER····••· ••······ --·· 2
3 J L8048 CABL£ ··-·-······ -··-·······-·· I
4 9f788 2 PIN·· · ·· -··· · -··- ····-·-···· · I
C 5 5N5865 BRACKET ··-· -· · ····---···-····· I
6 9M8266 SPRING···- ··· ···-·--····-····- I
7 482049 NUT-······-··-·-····-·····-··- · 4

·- 8 !Fl 604 WASHER··· -· ·-···- -·-··-· ·····


I A2029 BOLT ··-· ······-· -···· -···-····
9 1D4717 NUT · ······-······· -·-······-···
4 B4 27 8 WASHER ·-- -· ···--·••·-·•··· ···
10 5N2582 SIIAFT · ·····--··-··············
I
2
2
2
I
II 184203 tlUT---·-· ··· ·-···· ···-·--·-··· I
12 lll70 HANDLE ···· ······- --- --- ------- I
C 13 5N586J GUIDE·-·---·-···· ------------·· I
14 5N 3793 LINK·-··-·-· ····-··-·-····-···· I
19 1 B1406 PIN·······--····-·--······-··· I
15 384604 COITTR PIN····· ----··-···· --·- I
lb 4B4863 WASIIER-··-····--···-··-····-· I
C 17 8M639J RINC.··· · · ············ · ·· -- · -· · I
1a 9rsso•1 WA,IIFR············ ··· ··· ····· · · 2
19 JHJ237 ROLLER--·-····-·-···--· · ······ ·· 1
C INDICATIS CHANGE 175405

BL4264 MANUAL SHUT-OFF GROUP-TYPE 2


Serial No . . 68B4099-Up

2 4 3

© 0

©
RH. PAHT
OESCRIPllON OTV.
NO . NUMBEH

l 3N2078 PUMP GROUP- -- ---------- ------ -


ISeparale lllustrallonl
2 7l7576 SHAFT·- ----- ·------- -------··---
3 5N5621 COUPLING ASSEM. ---- --------- -
IIncludesl
4 2Nl47 PIN- -- ---------------- ------

223636

5N5632 FUEL TRANSFER PUMP GROUP


Serial No. 6a85788-Up. 3N2078 Pump Parts Are Shown On Page 44.02
--f -----{ --f L_ f l__{ -{ ---{ ·-1·- -_ --· -[ - ·/ - r.

'

FUEL FILTER AND PRIMING PUMP (2N886 N / S)


Serial No. 6882540 to 6882750 inclusive

0 1-a f!-5
z
r
2 3 4 5-£, 9 II 46

-<
-
()
)>
-l
rn
:;:o
7J
r
r
)> 50
:;:o

7J
)>
:;:o 0
-1 m
(/l 14 4K 8603 PLUG----------------------- - -- l Vl
4F 73 91 SEAL----- -- ----- - ---- - --------- 2 m
(j) 15 1P22 78 RING---------"- - ---- - --------- - 2 r
<
rn
16 4F 560 7 SEAL- - -------------- -- ---- - - -- - l
32
17 2N3297 VALVE----- - ----------------- -- l m
i
I
'
CI 18 5M 621 PLUG--r~ - --------------- ---- -- 2 8- 31-30-----<!!M z
() 19 4M5923 SPRING--- - ---------- -- ---- --- -- (j)
I l
)>
36 ZN 3 29 5 GASKET------ - --------------- - -
-1
rn REF., PART
C 20 3N 2856
21 l B1293
BODY- ---- -- --- - ----------------
BOLT----------- - ---- ---- --- - ---
1
6 37 2N3299 CO VER ASSEM . ---- - ------------
l
l
zm
;;o NO. NUMBER
DESCRIPTION QTY
7J
22 7B 4 9 70 SPRING--- - -------------------- l 38 2A 36 9 6 PLUG---- -- -- --- ------ ---- - --- l
l L 1170 KNOB------------------------ -- -- l 23 6 B 70 20 GASKET------------------------ l 39 2 J 40 45 SPRING--- - - - -- --- -- -- ----- -- I
r
r 2 l B4203 NUT----------------------------- l 24 4M 964 PLUG- -- -- ---- --------- - ------ - 1 40 4 B4423 RIVET--- - -- - ----------- --- - -- I
)> 3 2N6 733 PLATE------------------------- - - l 25 2N 3 29 6 GASKET------------------------ I 41 2N 3 30 3 SUPPORT-- --- - - - ------- ------- I
i ~ 4 2N6732 GUIDE - -:------------------------ 1 26 2N3294 GASKET-------------------- ---- I 42 2N 6 731 RETA INER- ----- ----- -- - ----- - - l
) .
5 3 H6 5 91 BOLT------------------ - ---------- 1 27 1A202 9 BOLT------------------------ --- 8 43 2A 46 3 9 BOLT--------- ---- -- - -- -- ---- -- - 2
7J
rn 6 3 B450 5 LOCKWASHER---------- --- ------- 7 28 2N 3 30 l COVER-------------------- - ---- l C 44 7K 4 9 8 ELBOW------ - - - -- -- --- --- --- ---- l
.,
;;o CI 7
C 8
Ll 3 51
3 B4506
BOLT-------- - -------------------- 3
LOCKWASHER--------------- ---- - 20
29 S 1594
30 9 ll 3 21
BOLT---------------- -- ---------
STUD---------------------------
2
4
C
C
45 7K 1517
46 3N3428
ELBOW -- --- - - ------ --- - - - --- --- -
TUBE ASSEM . -- -- --------- - - - ---
I
I
0:;:o 9 2N 3 85 5 TUBE---------------------------- - l Cj31 1D4717 NUT---------------------------- 7 C 47 8 S 3215 CLAMP------ --- --- --- -- - - ------- I
CI 10 3 J 53 89 PLUG-- - ------ - ----------------- - 4 32 2N 3816 BRACKET------ ---- ------------ 2 C 48 5 K 9 8 9 4 CONNECTOR- -- - - - - -- -- - - ----- -- 2
~ 11 5 F 7464 SPRING------ - ------------------- 1 Cj 33 3N 285 7 HOUSING ASSEM. -------- -- - -- l C 49 S 509 BOLT-- - ---- --- --- -- -- ----------- 1
)>
12 2N385 l ROD----------------------------- l 34 2N 6 730 PISTON-------- -- -------------- l C 50 2N 5104 CLAMP --- -- - ---------- ---- ---- --
z 13 4H5 2 3 2 PIN--- -- ------------------------- 2 35 4H8 79 2 ELEMENT ASSEM. 4 C 51 3N3429 TUBEASSEM.
() r
~
IP\.lnlrATCC' ru11 ... 1rc-
rn 115275
"

~
:,,.
CJ;J
2 3 4 5-& . 7,..a ,9 II

0
0 I )>
-t
4F 7391 SEAL--------------------------- 2 m
15
16
1P227 8 RI NG---------------------------
4F 560 7 SEAL------------- --------------- .
2
1
.,,
~

17 2N3297 VALVE-------------------------- 1 ,-
5M 6213 PLUG--------------------------- 2 ,-
~, ~im cl~~ 3N6690 SPRING--------~---------------- I )>
,0
20 3N28 56 BODY--------------------------- 1
21 l B 1293 BOlT---------- ------------------ 6 32 28
22 7 B49 70 SPRING------------------------- 1 0
8-31-30----1IITrl w
23 6B 7020 GASKET--c---------- ------------- l .....,
24 4M9640 PLUG---------------------------- 1
REF.I PART 25 2N3296 GASKET------------------------- 1 41 2N3303 SUPPORT----------------------- 1
-0
DESCRIPTION QTY 0:,
NO. NUMBER
26 2N3294 GASKET------------------------- l 42 2N6731 RETAINER----------------------- l
l L1170 KNOB--------------------------- l 27 1 A20·29 BOLT--------------------------- 8 43 2M6 39 BOLT--------------------------- 2 m
2
3
l B4203
2N6733
NUT-------------------~---------
PLATE--------------------------- l
l 28
29
2N3301 COVER--------------------------
S1594 BOLT----------------------------
l
2
44 7 K498
45 7K 1517
ELBOW--------------------------
ELBOW--------------------------
1
l
z
G)
4
5
ZN6732
3 H6 591
GUIDE------~--- --------------- -- l
BOLT---------------------------- l
30
31
9 Ll 3 21 STUD--~------------------ - ------
1D4717 NUT-----------------------------
4
7
46 3N3428
47 8 S 3215
TUBE ASSEM_----------- -- -- ----
CLAMP--------------------------
I
l
-z
6 3B4505 LOCKWASHER------------------- 7 32 2N3816 BRACKET------"---------------- 2 Cl 48 5K9238 CONNECTOR------------"'- -------- 2 m
7 Ll 3 51 BOLT---- ----------------------- 3 33 3N2857 HOUSING ASSEM.- -------------- 1 49 S 509 BOLT---------------------------- l
8 3 B4506 LOCKWASHER-------------------- 20 34 2N6 730 PISTON-~------------------- ---- l 50 2N5104 CLAMP-------------------------- 1
9 ZN3855 TUBE---------------------------- l 35 4H 8792 ELEMENT ASSEM. --------------- - 4 51 3N3429 TUBE ASSEM. ------------------- 1
10 3 J 5389 PLUG--------------------------- 4 36 2N3299 COVER ASSEM. ------------------ 1 Cl 52 3N7008 TAG--------(identificalionl------- 1
11 5F7464 SPRING----------------0-------- 1 37 4 B4423 RIVET------------------------- 1 C 53 3N6935 VALVE--------------------------- 1
12 2 N3 851 ROD-------------------~--------- l 38 2 A3696 PLUG-------------------------- l C 54 3N6938 GAUGE-------------------- ------ l
13 4 H52 32 PIN----------------------------- 2 39 2J4045 SPRING----------------------- 1
14 4K8603 PLUG---------------------------- 1 ct) 2N32 9 5 GASKET-------------------------- 1
C INDICATES CHANGE 145583
~

2N886 FUEL FILTER AND PRIMING PUMP GROUP


Serial No. 6882751 to 6882901 inclusive

( .,. ~ :'i'\
;?j~
~ --'-- -~--'-------- ·- ···-. ·-··---.,;_;..--
[ r- r - r - r- -- , r- r·- r --
< ( c-·

2N886 FUEL FILTER AND PRIMING PUMP GROUP


Serial No. 6882902 to 6885681 inclusive

20 56
2 3 4 5-6 7-8 9 II

4F7391 SEAL- ------ -- -- - --------- -- ---- 2


15 1P2278 RING ----- -- ------ - -------- - -- - - 2
16 4F 5607 SEAL------------- -- --- - -- ------- 1 0
17 2N)297 VALVE----------- - -- -------····- I m
18 5M5213 PLUG ·· -- -----· ·-·· ·- - -- ·- ----· · 2 en
19 3N6690 SPRING-· ---- -- -- ---- --- -----·- · 1 m
20 3N2856 BODY----· -,-- · · - -·· · ·-- -·---·-· I r-
43-45-31-a 21 181293 BOLT·· -- - -- --- · -··· · -· · - ---- ---- 6 m
22 8M8597 SPRING-·-·-- -- - ·-· ·· · -····-- -- -
Cl23 I 56827 SEAL---------------- -- -- -- --··-··
1
1
8-31-30- 43-44-31-a z
41 2 N3303 SUPPORT----------------------- - G)
24 4M9640 PLUG--- ---· · · -···· · · ·· -- · ··-- ··- I
REF., PART
NO. NUMBER
DESCRIPTION OTY 25 2N329 6 GASKET- ------ ----·- - · · ·--------
26 2N3294 GASKET------ -- - -·· ----- - - - -----
I
1
42 2N6 731 RETAINER------------------------,
43 2A4639 [BOLT--41.14 mm(l.f/l. in. Uong----
1
2
z
m
l L 1170 KNOB------ --- --- ---- ---- ---- - -- 1 27 1A2029 BOLT -- - -- -- --··-----------· --· - 8 - OR -
2. 18 4203 NUT---- -- ------ --- ------ ---- --- - I 28 2N3301 COVER-------- ----- -- --- -------- 1 cI44 S1571 BOLT--44.45mm(l.75In.llong--- - 1
3 2N6733 PLATE----- ------- ------ - - --- ---- 1 29 51594 BOLT -- -- --- -- - -- ----·-- --- - - -- - - 2 C 45 S1591 BOLT--38.10 mml1. 50 in. Uong---- 1
4 2N6732 GUIDE--------- --- --- -- ---------- 1 30 9ll321 STUD-·------- --- - --··- · ·----- -- - 4 46 3N 3428 TUBE ASSEM ------------------- - l
5 3H6591 BOLT------ - --------- -- ---- --- - - - 1 31 I D47I7 NUT------ · ------ ------ -- --- - -.-- - 7 47 8 S 3215 CLAMP-------------------------- l
6 384505 LOCKWASHER -------- -~ - -- ------ 7 32 2N3816 BRACKET---------·----------- ·- 2 48 5 K 923 8 COONECTOR---------------------- 2
7 LI 3 51 BOLT--------------------------- 3 Cl33 3N6366 HOUSING ASSEM. --------- - --- -- 1 49 S509 BOLT----- ----------------------- 1
> 8 384506 LOCKWASHER--- -------- --------- 20 34 2N6730 PISTON------------------------ - I 50 2N5104 CLAMP-------------------------- 1
9 2N3855 TUBE---------------------------- 1 35 4H8792 ELEMENT ASSEM. ----- -- --------- 4 51 3N3429 TUBE ASSEM. ----------------- --- 1
Cl 10 3 J 53 89 PLUG------- -- ------------------ 6 36 2N3299 COVER ASSEM. ------- --- -- -- ---- I 52 3 N7 008 TAG-- - ---lldentilicationl--- -- ---- 1
11 5F7464 SPR ING------ -- ------------ ----- I 37 4B4423 RIVET-------------- -- -- -- -- - -- I 53 3N693 5 VALVE-----------------~------ --- 1
12 2 N3 8 51 ROD----------~---------- ---- - --- 1 38 2 A 3696 PLUG------------------------- - 1 54 3N6938 GAUGE--------------------------- 1
13 4H5232 "PIN----------------------------- 2 39 2J4045 SPRING-------- ------------ --- I 55 7K498 ELBOW--------------------------- 1
14 4K8603 PLUG----.--- ----------------- ---- 1 «I 2 N3295 GASKET------------------ -------- 1 56 7K1517 ELBOW--------------------------- 1
C INDICATES CHANGE 171841
~
01

-.,·•.~
-_ -:i=~~ •-::- .
h:ff~
i ----~-- .
.,1~·;. ·, '

f
r
I
I.

'f REF.I PART DESCRIPTION QTY.


2 3
12 ~
NO. NUMBER

l{ 7N36 60 ADAPTER-------------::---------
7 H317 l PLUG---"-------------~---------
2 2 B85 8 PLUG---------------------------
3 7 K1517 ELBOW-----------j ---------~-----
4 7 K498 ELBOW----------: ----------0----
HI II I
34
r= ~-37
35-20

9
0
15 >
-I
m
;;o
"'tJ
i=
r-
)>
:it,
TO TOP
2019M 197 4 WASHER---------~-------------- IO
FRONT 21 LI 351
OF 28
BOLT--------------------------- 2 0
22 7 N37 25 BRACKET------------------------ 2 (.,,)
..___ -ENGINE 1D4539 BOLT---------------------------- 1 ......
BLOCK 2~11D4716 NUT---------------------------- 1 -0
60 497 2 SPACER------------------------- 3 a,
5 3N3429 TUBE ASSEM. -------------------- I 21 - 9
6 3N342 8 TUBE ASSEM. ------------------- 1 24 7 N3723 CLAMP------------------------- 1 26·8-9
m
7
8
L13 51
l D4717
BOLT-------------------------- 1
NUT----------------------------- 7
25
26
S 15 94
9Ll 321
BOLT---------------------------- 2
STUD---------------------------- 4
TO TOP
FRONT
z
9 5M289 WASHER-----(use as required)--- 20 27 2N3816 BRACKET------------------------ 2 39 (i)
OF
10
11
8S 3215
3N7 008
CLAMP-------------------------
TAG----------------------------
1
1
28
29
3N6366
4H87 92
HOUSING ASSEM. --------------
ELEMENT ASS EM.---------------
1
4.
ENGINE
BLOCK·
z
rn
12 5 K92 38 CONNECTOR--------------------- 2 J 2N3299 COVER ASSEM. ----------------- 1
36 2 H3738 BOLT----------------------------
13 3N693 5 VALVE-------------------------- l 3 5
14 3N69_38 GAUGE-------------------------- 1 14 B4423 ~I~~~:~~------------------- l 37 2 N32 96 GASKET------------------------- l
15 I A 2 02 9 BOLT---------------------------- 8 31 2A 36 96 PLUG------------------------ l 38 2 N5104 CLAMP-------------------------- 1
16
{2N3 301 COVER-------------------------- I 32 2J 4045 SPRING-------------------- l 39{ 153267 PLUNGER ASSEM. ---------------- l
2 N32 94 GAS KET------------------------- 1 33 2 N3 2 95 GAS KIT---------------~--------- 1 Cl 5N5337 SPRING------------------------ 1
17 5M 621 PLUG--------------~-~---------- 3 { l S 7106 COVER-------------------------- l 40 S 15 71 BOLT---------------------------- 2
34
18 3J 538 9 PLUG-----"--"------------------ 5 1S7107 GASKET------------------------ 1
19 2 H37 08 BOLT---------------------------- I 35 2 B2695 BOLT---------------------------- 2

> C INDICATES CHANGE 229877

7N8853 FUEL FILTEA GROUP


Serial No. 68B5682-Up

r~=- i c __ , -- -- ·· (_ r· - r--
~;
,_
I
DIESEL ENGINE 45B

REF. PART
DESCRIPTION ioTY.
NO. NUMBER

PUMP ASSEM. ------------------ l

l \'"""3K8428
(Includes I
PIN----- ------------- ------ l
1F2936 SEAL------- . --------------- l
2 782742 BO!.T--------------------------- l
3 5 P537 WA SHER------------------------ l
4 l P436 GAS KET------------------------ l
5 9Ml974 WA SHER------------------------ l
6 18 7182 BO!.T------ ---------------------- l

THE FOLLOWING REPAIR KIT IS AVAILABLE:


,- 7 N 62 82 j KIT--------lknobl--------------- - lI
(Includes knob, cover, spring & washers!
'
II I
I

I~
l

224189

7N8599 FUEL PRIMING PUMP GROUP


Serial No. 6885682 to 6886282 inclusive
Also part of -5N5122 Fuel Filter and Priming Pump Group shown on Page 139F

L
I

REF. PART
DESCRIPTION QTY.
NO. NUMBER

PUMP ASSEM. ----------------- 1


\ 6N6804 I I ncludesl
l 3K8428 PIN----------------------- 1
1F2936 SEAL --- . --------- 1
2 782742, BOLT------- --------
5 P537 WAS HER------------------------
1
3 1

r 4
5
6
l P436 GASKET- .-----------------------
9Ml974 WASHER-------------------
1B7182 BOLT--- ---------
1
1
l

THE FOLLOWING REPAIR KIT IS AVAILABLE:


8 N6 28 71 KI T--------(knobl------·-------- 1 I
!Includes knobs, pin, cover, spring & washers!

r 4

I
C INDICATES CHANGE 228358

7N8599 FUEL PRIMING PUMP GROUP


Serial No. 6886283-Up
Also part of 5N5122 Fuel Filter and Priming Pump Group shown on Page 139F
. ~
l>,
0-
2 27 35 12 5 2 5 PR I NG----------------- -------- 8
REF., PART DESCRIPTION QTY, 28 4 L8 77 6 CAMSHAFT--------------------- I
I I
NO. NUMBER
29 4 L5 818 PLATE-------------------------- - l
C 1 8L3563 RACK ASSEM.----------------- 1 30 L36 4 LOCK------------- --------------- 3
l 2 2 S7 264 PUMP ASS EM.---------------- 8 2A7 6 2 BOLT---------------------------- 1
(Each I ncludesl 31 7 F2836 LOCK---------------------------- l
3 2M4453 SEAL-------------- 1
C 4 8F212 SEAL-------------------- 1
1A9136 BOLT---- 6
5{ 3B4505 LOCKWASHER------------ 6
l 6 S1594 BOLT------------------ 20 ()
l ~ 8M4668 CLAMP-- --(;inglel------------ 14
l
NOTE:
7 9M 7510 CLAMP-----(ooublel------------- 3
32-31
....m)>
;:o
FOR S. A. E. OPPOS lTE STANOARD ENGINE
-0
ROTATION ASSEMBLE CAMSHAFT IN
HOUSING SO THA TEND OF CAMSHAFT 0 c::=:::i r-
r-
MARKED FIS NEAREST HOUSING ll-1RUST )>
BEAR I NG BOLT! NG FACE.

8{ 6F5412 COVER-------------------------- . 1
<~___________ _ _ CJ----~------- Q)
::0
C,
6F541 l GASKET--------------- 1 12 I c,.,
9 LI 351 BOLT-------------------------- 4 -,J
10 3 B4506 LOCKWASHER- 0 - - - - - - - - - - - - - - - - - - l ,0
7 B193 CLAMP------ -------- 1 txJ
11 { 981332' PLUG--------- ----- 1 r-------+~ 0( : m
- 8B4967 SEAL----------- ------
12 6L5137 HOUSING ASSEM.-----
l
1
z
G)
z-
II nclu des l .
13 T200 PLUG-------(corel---------- 1
14 5L2806 BEARING------------- 2 0
--- m
15 2A.3856 GUIDE------------------- 4
16 5H4475 BUSHl~G------- 1
16
17 6F984 DOWEL--------- 1
C 118 L2288 PLUG------------- 3 30-9
28 32, 5L7607 BRACKET----------------------- I 1
19 2A3348 DOWEL------------ 16 ti 8L4268 'RJEL PUMP HOUSING SERVICE ASSEM_
20 157689 FERRULE------------- 8 24 2A 5 3 51 NUT --------------------------- 8 (S.A.E. STANDARD ENGINE ROTAT\ON)
21 l P7325
22 4 F2 6 09
BEARING:------ 2
DOWEL------------------- 2
25 { 4L67 83 PLUG-------------------------
5F7 05 4 SEAL-------------------------
4
4
• 8L4287 FUEL PUMP HOUSING SERVICE ASSEM_
(5. A. E. OPPOSITE STANDARD
ENGINE ROTATION)
23 5H5553 SCREW--------- - - - - - 8 26 5H4488 LIFTER ASSEM.--- 8
IINCLUDES PARTS SHOWN EXCEPT PARTS MARKED l C INDICATES CHANGE 229876
>
7L912 FUEL PUMP HOUSING GROUP

-1~·:,·, : ,,,;.., ·: :;,


-.~
r [ [ [ r
3N2688 FUEL INJECTION VALVES AND LINES GROUP
Serial No. 68B2540 to 68B2754 inclusive

2 8 269 5 SOLT----- - -------- -·- - - -- --- -- ----


REF) PART DESCRIPTION OTY 9 384505 LOCKWASHER------- ------------ - d
NO.I NUMBER
2 · 4 10 7f7889 GASKET------ --- --- ------------ -- I
3 8L4012 LINE ASSEM. ----(No. 81-----~--- I 11 3N 1593 TUBE ASSEM. -------- ------------ I
cl
C 21 8L4010 LINEASSEM_-----<No. 61----- I 12 3B8404 CLIP---------------·-- - ------ ----- I
\ ::::- 3 8L4008 LINE ASSEM. -----<No. 41----- 1
/
ft-....._____ , ~ ,--,W -, __ :b==c
_ ,... --c 4 8L4006 LINE ASSEM_ ---(No. 21------
6L 3862 PlATE-- -----6. 60 mml26 in. I thick 1
1
13 6K8079 CONNECTOR---------- --------- - -- I
14 S1594 BOLT---------25.40 mmll in. I long lO
I CI 15 2N9431 TUBE ASSEM.---------- ---------- I
il 6L3864 DAMPER----3.04 ·mmt 12 in. I thick 1 1 S9886 CLIP--- -------tLongJ----------- - - I
I 5 6l3866 DAMPER---lL 17 mmt44 in. llhick I
3L8855 SPACER------- ---- - - ---------- - - 4
l6 2B3243 CllP------- - --tShortt--------- --- I
\ \. 2A4996 BOLT-'- ---------- -- - ---- --- ------ 4
17 5K9240 ELBOW------ -- -----=-- ------------- I
'--- C 118 2N9432 TUBE ASSEM. I
611I B4203 NUT-- 0 - - - -- -- - - - - - - - -- -- -- -- - --- 4 19 9S 7724 ELBOW-------------- -- - --------- 2
~ 5 C 3 B4 506 LOCKWASHER------------------- 18 20 7M7431 VALVE SERVICE GROUP- --- - -- --- - 8
2A 1961 CLAMP----- - ----------------- --- 4 21 583718 SEAL------ --- ------ ---- ---- - - -- I
8~ 284399 DM1PER---------------------- -- 4 22 6Fl 069 SEAi. ASSEM. I

9~10
23 7M4603 BOOY--- ---------- --- ---- ----- ---
24 5H7225 NUT----- - --------- --------- - - - --
C 125 8L4005 LINE ASSEM.----INo. U - - -
8
8
I
-m0
I
en
37 6L3861 PLATE----- ~ 35 mmt. 25 In. I thick m
26 6K 3863 DAMPER----3. 04 mmt.12 in. I thick I r-
II 6K3865 DAMPER---ll 17 mmL44 in. l thick I
C 27 8l4007 LINEASSEM.-----<No. 3!----- I m
p-, ...1 I 12
I z
30£ '\~\
C 28 8L4009 LINE ASSEM.----tNo. 5!----
31

-(j)z
C 29 8L4011 LINEASSEM.----INo. 7)--- l
CA 30 5 P 1198 TUBE--------- ---109. 22 cml43 in. l
~{ ~7../-
I I
13-------<Il)
~I I
31 2B2404 CLIP--------- - ----- ---- ----- -----
42 rn
32 4H945 FITTING------------- -- - ---- -- ----
01 I
==1J
33
}2 35 15
33 4H2495
4 H 249 4
NUT---- - ---- -- -- -- - -- - -- -- -----
SLEEVE-- - - --.---- -- · --- - - - - - - - - -
l
I
34 IA2029 BOLT------- - ------- --- - - - - --- - - -- 2
35 5L6622 CLAMP-- ---- - - --- -·· - - ------ - - - - 2
7-14 36 5L6624 DAMPER- -------- -- ------- --- ---- 2
30
28 37 5L6620 DAMPER------ -- ---- --- - --- - - - - - -- 2
.,. > 38 5L6623 CLAMP-- ----- ------- ------------
~ 7B2742 BOLT---- - --- - ------- -- - --------- -
2
4
0
25 384504 LOCKWASH[R- ---------- -- -- - - - --- 4

I
-----\_/ 1---"
\ ~ (---- - -1-\~f-;3- --'\
I A '- A ___,.-20
7F2777 COVER---------- - - -- -- --- - -- - - --
40 14F9 785 GASKET-- ------ --- -- -- ---- - - - - - -
41 4L8167 PIN------ ------------ - - --- --- ---
.I
I
I

--- A 42 4L8132 GASKET- ----- - ---- ----- - - - ----·- -


. I I I 2 4 ~ 21
C INDICATES CHANGE 17175 7 CI 43 51590 BOLT--'- -- ---50.80 mml2 in. llong
\
-~ \ 22 A ORDER BY THE CENTIMETER
$:..
0-
)>

~.,;; ...
.:-.~~; - ,;.-~·:·'
t,.
O-
lllF~ PAIIT QTY
11 3Nl593 TUBE ASSEM.- -- -------- -- ------ I to
DUCIIIPTION
NOJ NUMIIIII 12 311U04 CLIP----- -- ------- -- -- ---- -- --- - I
4 8L4012 LINEASSEM.--·-INO. 8 ) - - - 1 13 6KI079 CONNECTOR- - -- ------- - - -- --- - · - I

, - gl ~ 8L4010 LINEASSEM. --(No. 61----- 1


8L4008 LINE ASSEM.-----(Nu. 4I-----c 1
14 4LIS46 VALVE-.----------------- -------- 1
cl15 2N901 TUIIE ASSEM.------------------- 1

(
&-=======-~
__=-'2__ < ~ , ' ,h,:-,_~~ ! 8L4006 LINE ASSEM.--INo. 21----- I
6L3862 PLATE--------6. (ii) mm(26 In. lthlclt 1
1 S9886 CLIP-------- - --llongl --- -- - --- · ·
16 ~2B3243 CLJP---- --- -- -lshortl- --- - ------- I
I

6L3864 DAMPER----3. 04 mmt 12 in. I thick 1 17 5K9240 ELBOW- --- ---- - -- --- ·-· · --- · ·· ·· I
I V 'Y I 511 6L3866 DAMPER---lL 17 mm(. 44 in. l thick 1 C 118 3N6719 TUBE ASSFM. - -- -- --- -- ---- · '--·· I

\'----__ ) ---\ __ ~_ _,,I \ __ _ 3L8855 SPACER--- ------- ------ -- ------- 4 C 19 9S7724 ELBOW- - --- ------- --- ------- ----- I
20 7M7431 VALVE SERVICE GROUP ---------- 8
6 ~::~~; ~~i::::::::::::::::::::::::::::: : 21 5B3718 SEAL-- - ----- -- ---- -- - - ---- ----
22 6FI069 SEAL ASSEM. - - -- -- ---- -- --- --
I
I
()
)>
~ 5 7 3B4506 LOCKWASl£R-------------------- 18 -I
2 A1961 CLAMP------------- ----- - ------- 4 23 7M4603 BODY---- -- ----------- ------- --- 8
m
8 2B4399 DAMPER---- -------- -- --- - ------ 4 24 5H7225 NUT------------ -- ------- ---- ---- 8
;;o
2B2695 BOLT--------·--- - ---- --- -- - - ---- 4 Cl25 8L4005 LINE ASSEM.--(No. 1 1 - - I -0
9 3B4505 LOCKWASHER-- - ---------- - ------ 4 6L386 l PLATE-- -----6. 35 mml25 in. lthlck I
26 hK3863 DAMPER----3.04 mml.12 in. lthick I r-
10 7F7889 GASKET----------- - ---------- - -- 1
6K3865 DAMPER---IL 17 mml44 in. llhiclt I
r-
)>
37 g ~,o 27 8L4007 LINEASSEM.---<No. 3 1 - - I ;;o
C 28 8L4009 LINE ASSEM.--<No. 51--- I
C 29 8L40ll LINEASSEM.---<No. 71--
C~ 30 5Pll98 TUBE---- - -- - ----109.22 cml43 in. I 0
,,... -Tl II c..,
31 2,B240o1 CLIP------------ ------ - --- ------ I .....,

/:7
' -
31 I I 3£> 32 4H945 FITTING-- --- -------- -- --- ---- -- 2

01
'\._{
Jr\
33
32 351 -
42
13---Ml

15
4H2495 NUT---- -- ---- ---- -- ----- - -- - --
33 4H2494 SLEEVE- --- ---- ---- -- --- --- - ---
34 1A2029 BOLT-- -- --- ----- -- ----- -------- - 2
35 5L6622 CLAMP- --- -- -- -- --- -- -- --- --- ---
36 5L6624 DAMPER---- -- -- --- --- ------ -- - -
I
I

2
2
0,

m
z
37 5L6620 DAMPER- -- -- -- ----- --- -- --- -- --- 2 (i)
38 5L6623 CLAMP--- ---- --- ---- - ---- --- ---- 2
30
7-44 782742 BOLT---- - ----- ------ - - -- ---- --- 4 zm
28 39 3B4504 LOCKWASll:R-- - ---- -- -- -- --- ---- 4
7F 2 777 COVER--------------------------- I
0
14 «I 4F9 785 GASKET---- ------ ---------------- I
29 41 4l8167 PIN------ ---- - -------- - - -- -- -- -- I
-----\_ 42 4L8132 GASKET-- - ------------ - - ---- ---- l
43 S 1590 BOLT---------50. !Kl mm(2 In. l long 2
I s
44 1594 BOLT---------25. «I mmn in. llong IO
45 9S 7694 C0Nt£CTOR---- ---- -.-- - - -- ------ I

\ ~~::::::::·:!::::,L--~
~ ~22
2, A
C
ORDER
INDICATES
BY n£ CENTIMETER
CHANGE 171758
46 4L8545 ADAPTER---- ------ -- -- ------ - ---
.___.___ __, _ _ _ _ _ _ _ _ _ _
I
__.1__.J
>

3N2688 FUEL INJECTION VALVES AND LINES GROUP


Serial No. 68B2755 to 68B3050 inclusive

J7
. ":.ij}'.-...~~:.o:
_ _f.:..:.....:I I__ {··---1 fc-:i r- ·-r ,--1 J- · ·[
. .
.
f-~!~l
r -[ i~-- ( . ( ·-r ,- ( [~ - --1 -L r

3N2688 FUEL INJECTION VALVES AND LINES GROUP


Serial No. 68B3051 to 68B3118 inclusive

11 3Nl593 TUBE ASSEM. -- --- - -- -- - -- -- --- - l


fUF., PART
NO. NUMBER
DESCRIPTION Q TY
12 388404 CLIP --- ---- --- ----- ---- -------- - I
4 n 6K8079 CONNECTOR- -- - -- ----- ----- -- --- I
C 1 3N5512 LINEASSEM.--<No. 81------- 14 CL8546 VALVE--------------------------- l
C 2 3N5510 LINE ASSEM. ----(No. 61------- cl1s 2N943 l TUBE ASSEM. ------ -------------- I
/C- - > '--A ~ @ ,;-·,w < I =c
c
3 3N5508
4 3N5506
LINEASSEM. ----<No. 41------
LINE ASSEM.-----(No. 21------
1 S9886
16 283243
Clll'------- ----llongl --- -- - -----
CLIP----------lshor!I --- ---- -----
I
I
Ci 3N5490 PLATE-------3.05 mml.120 in. lthic 17 5K9240 ELBOW - ---- --- - -- --------------- I

___
\, -f,-7 _./
( \
- -
Ci 5 3N5492

-
617236
DAMPER--15.88 mml.625 in. lthict
SPACER-------------------------
2A4996 BOLT-- -------------------------- 4
6 184203 NUT-----------------------------
4

4
18 3N6719
19 9S7724
20 7M743l
21 583718
TUBE ASSEM. ----------------- - --
ELBOW- --- ----- ---- --- --------- - -
VALVE SERVICE GR04P ----------
SEAL ----- ---- - - ------ --- -- ----
I
I
8
l
3 B4506 LOCKWASHER-------------------- 18 22 6FI069 SEAL ASSEM.-- ------- ------ -- l
5
0 0
8 g~ :!;;~ g~~:R----~~~--~~~~~~~~~~--~----~~~~~ : ·23 7M4603 BODY -- --- - --- -------- ---- - --- --
24 5H7225 NUT---------- -- --- ---- ------ --- -
8
8
9 ~ ::~~;~~~;A-;~~R~~~--~----~--------~--~~~--~-- ! C 125 3N5505 LINE ASSEM. ---INo. l l - -
3N5489 PLATE-----105 mm!.120 in. I thick
10 7F 7 889 GASKET-------------------------- l C 126 3N549 I DAMPER-15. 88 mml. 625 in_ I thick CJ
38 3N5507 LINE ASSEM.---(No. 3 1 - - rn
-----e---10 C 127
C 28 3N5509 LINEASSEM.---INo. 51---- en
C 29 3N5511 LINEASSEM.----<No. 71-- -
m
r-
c, 30 5Pl 1'98 TUBE---------109. 22 cml43 in_ I
m
31

~(
f
;,...-.,.
; 36Kr\ I

L__g7_,- 42
13---1ll
II 31 282404 CLIP -- ---- --- ------ ---- -- -- - -- - -
32 4H945 FITTING-- --- ----- -------- - -----
4H2495 NUT----- ----- -- ---- - - -- -- -- ---
33 4H2494 SLEEVE -------- --------------- -
I
2
l
I
z
(i)
zm
Ol -==1} I }2 35
15
34 1A2029 BOLT---- ------ -- ---- --- -- -------
35 5L6622 CLAMP----- ------------------- --
2
2
33 36 5L6624 DAMPER- --- -- ----- --- --- --- ---- 2
37 5L6620 DAMPER---------- ------ -- - -- -- -- 2
38 5L6623 CLAMP-- ---- ------ -- -- ------ -- -- 2
7-44
30 7B2142 BOLT-------- --- - ---- - -- - -- - - -- - 4
.> 28 27 39 384504 LOCKWASI-ER- - - -- ------- - ------- 4
6 7F2777 COVER-- -- --- ---- --------·- ----- - I
14 -tl 4F9785 GASKET- --- ------ ---- -- - - - -- ---- - l
0 0
25 41 4L8l67 PIN-- - ---- -- -- --- --- - ------- - -- - I
-----\ Izq\ - - - (,,,.- ----,-\~!~- ---", 42 4L8l32 ('ASKET------ -- -- ---------- -----
43 S 1590 BOLT-----5.08 cm<2 in. I long
l
2
I
' _,ff__
:=:::::---
~ Q
~
'1 I
'
..._ -21
.
20

l ORDER BY nE CENTIMETER
44 S 1594 BOlT-----2. 54 cml l in. Moog
45 9S 7694 CON~CTOR- - --- ----------------
46 4L8545 ADAPTER-- - ----- -------- - -------
10
I
I
22 C INDICATES CHANGE 171759
l'-
0-
()
~
0,.
REF., PART OESCRIPTION OTY
0
NO. NUMBER

'I lj l
,. . - ~ ___ _r--.... ,........___ 282404 CUP------ -- --------------------I
l 2 5 P 1198 lUBE-----------109.22 cmf43 in. l
I C lH 7922 FITTING ----------------------- 2
I 3 (Each Includesl
I - 1F 13 44 NUT-----------------------
\ , ·I 8-U 12
'-.._
·' \ ---· " ----- . -- __ ,,.
(
·~ ·- - . - -- -
4 4L8167 PIN ----------------- ------------ l
0 0 C l S2487 CUP--------------------:_______ 2
C 5 7 S5843 GROMMET----------------------- 2 ()
9 C 6 1 A2029 BOLT---------------------------- 3 )>
C 7 l D4717 NUT----------------------------- l -◄
C 8 384506 LOCKWASHER------ -------------- 6 m
4 10 C 9 484278 WASHER __ :______________________ 4 ;;t:,
~
C 10 5J97 46 BRACKET------------------------ l
C ll S1594 BOLT---------------------------- 2
,-
,-
[fo- 12 7F7889 GASKET-------------------------- 1 )>
13 6K8079 CONNECTOR--------------------- 1
ll-- cl
14 6F 8868 CLAMP------ - ----- -------------- 4
;;t:,
·• · FUEL
I 13 C 15 2N943l TUBE ASSEM. ---------- -------- -- l 0
16 9 S7694 CONNECTOR--------------------- l
\ ~~MP I , '\
, . - \_.1 ~ , - - 17 4L8545 ADAPTER--------- -------- ------ 1
c..>
....,
18 4L8546 VALVE---------------- ----------- 1
LQ__o -0
El.di \ 9-8-24 23
15 18
19 9 S77 24 ELBOW---- ----------------- ~----
20 3N 5 719 TUBE ASSEM. -----------------T
l
l
0:,

3 21 5K9240 ELBOW ------------------------ l m


25 1S988 6 CUP ----------(long)---------
22 28 3243 Cll p--------------fshortt-------- I
l z
©
23 3N 1593 TUBE ASSEM. ------------------- l
2 C
24
T573 BOLT---------------------------- l zm
C 8M6146 lUBE----------------------------- l
0 0 ~ 25 4L8132 GASKET------------------------- 1
~C 2B2695 BOLT---------------------- - ----- 2
-\ /---~-- . . ,,...- - - - -, ; --------'\ C 26 3 B4505·
( - \I ( ·~ \
LOCKWASHER------------------- 2
7F277T COVER - ------ ----- ----------- --- - l

l, J, /-- _j_J
I
'l7 4F 9 785 GASKET--------~- --------------- - 1
I S 1615 BOLT---------------------- ------~ 2
I l 8 43 30 NUT------------------------------- 2
--- - - - 20
384504 LOCKWASHER-------------------- 2
A ORDER BY THE CENTIMETRE 19
C INDICATES CHANGE 218341

., 3N2688 FUEL INJECTION VALVES AND LINES GROUP-Part 1


Serial No. 6883119 to 6887875 lnclu~lve

[ [ [ r r
L [_ - r -- [__ ·- [_ l ,__ (_ ~- [_ [
rI

3N2688 FUEL INJECTION VALVES AND LINES GROUP-Part 2


Serial No. 6883119 to 6887875 inclusive

REF.I PART DESCRIPTION OTY


NO. NUMBER

3N5512 LINE ASSEM. - - -----(no. 8)------- l


2A 19 61 CLAMP------------ --------------- 4
CYLINDER 2 2 B43 99 OAMPER------------------- - ----- 4
3 3N5510 LINE ASSEM. -------(no. 6)-- - ---- I
l , __\ HfAO 2 5-6 - \
/ -- C
c
I 4
5
3N 5508
2 A46 39
104717
LINE ASSEM. -------(no. 4) - ------ I
BOLT--------------- - ------------ 4
NUT--- -------------------------- 4
0 0 6 384506 LOCKWASHER __________ J ________ _ 16
8
7 3N 5506 LINE ASSEM. ---------(no. 2J----- I
3N 5490 PLATE--------------------------- 1
8 3N 5492 OAMPER------------------------- 1
25 CI 5N42 l SPACER------------------------ 4
O- - _J,""'1-6 7B214 2 son----------------------------
9 3B4504 LOCKWASHER-------------------- 4
4
-0m
()
10 S1594 BOLT---------1 in.(2.54cml long 10 en
11 Sl590 BOLT---------2 in.15.08cml long 2 m
,-
~VERNOR
1 12 3N5507 LINE ASSEM. ------(no. 3)-------- I
FUEL .· 24 3N 5489 PLATE---------------------------- 1

O)r-
m

~~
PUMP Q
13 3N 54 91 OAMPER---- - -------------------- 1
14 3N 5505 LINE ASSEM. --- - ----(no. lJ----- l
z
"' (j)
23
0 _Q_ _ _9J
,HF'"~-
15 7M7431 VALVE SERVICE GROUP----------- 8
(Each Includes!
-z
16 6Fl 069 SEAL ASSEM. I m
17 5 B3 718 SEAL------------------------ 1
22 1-U-- --12 18 7M4603 BOOY---------------------------- 8
19 5 H 7 225 NUT----------------------------- 8
21--H--I 20 3N55ll LINE ASSEM. -------(no. n------ 1
21 3N5509 LINE ASSEM. ------(no. 51-------- 1
22 5L6622 CLAMP----------------------- - -- 2
> 23 5L6624 OAMPER------------------ - ---- - 2
I ~: :: '.P'.'.1 13 . 17 15 18
24 5L6620 OAMPER------------------------- 2
25 5L6623 CLAMP-------------------------- 2
20 \ _ / "'\

I ~19
\ C INDICATES CHANGE 218342
16
t,,.
'-.I

• I --- ::-: .. ,,. --: ·,: ,-, -•.,. .. ·- •..-


~~ ~?'·:~ ~-~;-"
,I!!-
~
NOTE REF PART OTT DESCIIFTIOI
....0
r-1-~- _/-,r~1
NO NUMBER
-----,----' 1 2B2404 1 CLIP
E 2 5P1198 TUBE 109.22CM (431N.)
3 1H7922 2 FITTING
(EACH INCLUDES)
l, ___ _j ~ \____ ____ ) 8·11 12 1F1344 1 NUT
4 4L8167 1 PIN
5 1S2487 2 CLIP
0 0
7S5843 2 GROMMET
9 6 1A2029 3 BOLT
7 104717 1 NUT
8 3B4506 6 LOCKWASHER
9 4B4278 4 WASHER
i IO
10 5J9746 1 BRACKET
11 S1594 2 BOLT
12 7F7889 1 GASKET C
13 6K8079 1 CONNECTOR m
)>- FUEL
14 6F8868
15 2N9431
4 CLAMP
1 TUBE AS.
en
m
I PUMP 13 16 9S7694 1 CONNECTOR r-
'
\~ 17 4L8545
l8 4L8546
1 ADAPTER
1 VALVE ' m
z
~=1) \
3
25
23
IS 18
19 9S7724
20 3N5719
21 5K9240
22 1$9886
1 ELBOW
1 TUBE AS.
1 ELBOW
1 CLIP (LONG)
-
G)
2
m
14-28-29
2B3243 1 CUP (SHORT)
23 3N1593 1 TUBE AS.
2 24 T573 1 BOLT
8M6146 1 TUBE
0 0 25 4L8132 1 GASKET
26 282695 2 BOLT

(
-\ /------...._
- \
( -- - - \~[- - ----'\ 384505
27 7F2777
2 LOCKWASHER
1 COVER

\ -~---
I
I I a s _JI 20
4F9785
28 S1615
184330
29 384504
1 GASKET
2 BOLT
2 NUT
2 LOCKWASHER
E ORDER BY THE CENTIMETER 19
3102 49
>
3N2688 FUEL INJECTION VALVES & LINES GROUP-PART 1
S/N 6887876-7895

( ...:.. r--- r-·-- r·-·- r-- C-- r - r-


·- - •-·· •-·-·· - , , _, _ _ ..!,

.
r _ r --
[ ____ _ [_ - r

3N2688 FUEL INJECTION VALVES & LINES GROUP-PART 2


S/N 6887876-7895

,.,...,
I
,,__________ -7
/ - \_ ________
I IOTt IU PAIT
\ 5-6 / I IO IUllf.l
'" DUtllnlOI

C 1 1W9212 1 LN: AS. (NO. B)


22A1961 4 CLAMP
0 0
8-9-22 2B4399 4 DAMPER '
C 3 1W9210 1 LINE AS. (NO. 6)
e 4 1W9208 1 LINE AS. (NO. 4) 0
5 2A4639 4 BOLT m

FUEL - ,
1,, ,c,, ,,
0
'_~:-o--~,-
_ _ _ Q_OVERNO~
10 -11-6
C
C

C
1D4717
6 3B4506
7 1W9206
B 3N5490
9 3N5492
10 S1594
11 1C2251
4 NUT
16 LOCKWASHER
1 LINE AS. (NO. 2)
2 PLATE
1 DAMPER 15.8BMM(.625IN.)THK
10 BOLT 2.54CM (1IN.)LONG
2 BOLT 4.75CM (1.88IN.)LONG
en
m
r
m
z
G)
.
z
~~~
PUMP '"-1 .0. C 12 1W9207 1 LINE AS. (NO. 3)
C 13 3N5489 2 PLATE m
~-/ C 3N5491 2 DAMPER
C 14 1W9205 1 LINE AS. (NO. 1)
01cJJ __Q__ _ .2.._ _ __9 J 15 7M7431 8 VAL VE SERVICE GP.
(EACH INCLUDES)
22-13~- 16 6F 1069 1 SEAL AS.
I II 12 17 583718 1 SEAL
18 7M4603 B BODY
21---+HI
I- 19 5H7225 8 NUT
C 20 1W9211 1 LINE AS. (NO. 7)
> C 21 1W9209 1 LINE AS. (NO. 5)
I o o I n -22 17 15 C 22 5N4213 6 SPACER
Ii Ii ii Ii
18
C 23 2W7335 1 DAMPER 12.7MM (.5001N.)THK
- - - - -\ / - - - - (-----~ -\~,~-1---, C 2W7336 2 SPACER
( 20 - ' \ C INDICATES CHANGE
II 19

16
310250
...,
.I).

L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _. . . . . ,-..,
0

,-·~"'1~~-~-~~~-{ -· ·. -
f ·~~,i··,.
~ ....;~~; -•.t~ ,. .

I),.

""'0w
NOTE REF PAIT on
------~ ND NUMBER DESCIIPTION

l , 11·
------ _/-.. . r-----l E
1 2B2404
2 5P1198
1 CLIP
TUBE 109.22CM (431N.)
3 1H7922 2 FITTING
) I . I
, _ _ _j -\____ _ _, )
(EACH INCLUDES)
. .___ _ _J\ _ _ __/ \
8-ll l2 1F1344 1 NUT
4 4L8167 1 PIN
5 1S2487 2 CLIP
0 0
7S5843 2 GROMMET
9 6 1A2029 3 BOLT
7 104717 1 NUT
8 364506 6 LOCKWASHER
4 10 9 4B4278 4 WASHER
10 5J97 46 1 BRACKET
11 S1594 2 BOLT
12 7F7889 1 GASKET

\ J\L
13 6KB079 1 CONNECTOR
14 6F8868 4 CLAMP
),.... FUEL m
PUMP ' : u ('I "'rm : : u n ~ ,<,> J g;,.1 ,;. "'f \ 13
15 2N9431
16 9S7694
1 TUBE AS.
1 CONNECTOR
' z
G)
17 4L8545 1 ADAPTER
'
18 4L8546 1 VALVE z
m
8) '-'-- @tlt-ft7W--=-r7'-F\
o o zf I I
9-.8-24 23
15----f I 18
19 9S7724
20 3N5719
1 ELBOW
1 TUBE AS.
3 - 21 5K9240 1 ELBOW
14-28-29 25 22 1S9886 1 CLIP (LONG)
2B3243 1 CLIP (SHORT)
23 3N1593 1 TUBE AS.
2 24 1573 1 BOLT
8M6146 1 TUBE
0 0 25 4L8132 1 GASKET
--rrTrTr1
26 2B2695 2 BOLT
- - - - ~\ /-------, ,,,---- - - ' r-----..
I ~ \ ( \~} '\ 3B4505
27 7F2777
2 LOCKWASHER
1 COVER
I 1 a a 1
4F9785
28 S1615
1 GASKET

-
2 BOLT
I
>
\ - - --- _;
E ORDER BY THE CENTIMETER
20
19
1B4330
29 384504
2 NUT
2 LOCKWASHER
310249

3N2688 FUEL INJECTION VALVES & LINES GP- PART 1 OF 2


S/N 6887896-Up

-- ,;~·

- - - ----~
r r-
-r i-
rr

3N2688 FUEL INJECTION VALVES & LINES GP,... PART 2 OF 2


S/N 68B7896-Up

,--,
l NOTE
REF
HO
PART
HUMBER
QTY DESCRIPTION

'- ___
\ ' 5-6
_./(
-
\. -7- - - - / I
I 1 1W9212
2 2A1961
2B4399
3 1W9210
1 LINE AS . (NO. 8)
4 CLAMP
4 DAMPER .
1 LINE AS . (NO. 6)
.0 0 4 1W9208 1 LINE AS . (NO 4)
8-9-22
5 2A4639 4 BOLT
1D4717 4 NUT
6 384506 16 LOCKWASHER
8-23 10-Jl-6 7 1W9206 1 LINE AS. (NO 2)
8 3N5490 2 PLATE m
,....-.... or / g 3rJ5492 1 DAMPER
15 88MM(.6251N )THK
z
G)
--o -o--k1
_ ~ _ ~OVERNO;
10
11
S1594
1C2251
10 BOLT 2.54CM (11N )LONG
2 BOLT 4.75CM ( 1.881N.)LONG z
m
FUEL - -
PUMP

~~/
--..~
~-~
:_ .::c. - I
i~ Q
12
13
1W9207
3N5489
3N5491
14 1W9205
15 7M7431
1 LINE AS . (NO 3)
2 PLATE
2 DAMPER
1 LINE AS. (NO. 1)
8 VAL VE SERVICE GP.
01==1) 1-(~/NV---
Q_ 0 _ _2 J - . (EACH INCLUDES)
166F1069 1 SEAL AS .
22-13~ 17 583718 1 SEAL
IHf----12 18 7M4603 8 DODY
19 5H7225 8 NUT
21

,(l ,a-----_
17\ti
20 1W9211 1 LINE AS (NO. 7)
>
21 1W9209 I LINE AS . (NO. 5)
22 SN4213 6 SPACER
t. 0 0 13-22 C 23 3N5492 1 DAMPER
1S.8MM(.6251N.)TH K
---- ~\ ;---- 15 : 1 1 8
5N4213 2 SPACER
( 20 - "-\

Il \- " 14 \ ' - . --

. 19
C INDICATES CHANGE

.,:,.
\_ ~
I- - - ~ 16
3513 26 1
I!,.

~••·"'""'.,.. ..... ~~;.


l
'!
47A CATERPILLAR D3 79B ENGINE
/
/

10---~0:!,.,.._~~0::,.,LJ

7 3 I

A A 17
A

11 12 13 14 15 16

11 5N4 211 LINE ASSfM. -------------------- 1


REF. PART
NO. NUMBER
DESCRIPTION · QTY 12 5N4 209 LINE ASSEM. ------------------- I
13 2A 1961 CLAMP----------------------- - 4
1 5N4212 LINE ASSEM. ------------------ 1 2A 4 996 BOLT-------------------------- 4
2 5N4210 LINE ASSEM. ------------------ 1 14 l B4 203 NUT---------- ---------------- - 4
3 5N4208 LINE ASSEM. ----------------- 1 5M 2 894 WASHER----------------------- 4
4 5N4206 LINE ASSEM. - -- ------- ------- 1 15 5N4207 LINE ASSEM. ------------------- l
5 5N4 213 SPACER------------------------ 10 16 5N4 20 5 LI NE AS SfM. ------------- ---- l
6
3 N54 90 PL.A TE---------- .. -------------- 1 17 6Fl 06 9 SEAL--------------------------- 8
5N4 510 DAMPER----------------------- 1
C 1B7182 BOLT------------------------- 6
7 1D4716 NUT------------------------- 6
3 84 505 LOCKWASHER------------------- 6
8 5 N4 229 CL.AMP------- ------~--- ------- 4
9 5N4230 DAMPER----------------------- 4
lO 3 N54 89 PL.A TE------------------------- 1
5N4 509 DAMPER----------------------- I
C INDICATES CHANGE 229866

5N4508 FUEL INJECTION VALVES AND LINES GROUP-Double Walled-Type 1


AN ATTACHMENT
DIESEL ENGINE 47A.01

10---L_!O::;...-n-r~O~

11 12 13 14 15 16

NOTE REF rm OTY DESCRIPTION


ND NUMIER
9 5N4230 4 DAMPER
C 12W512 1 LINE AS. C 10 3N5489 2 PLATE
C 22W510 1 LINE AS. C 5N4509 2 DAMPER
C 32W508 1 LINE AS. C 11 2W511 1 LINE AS.
C 42W506 1 LINE AS. C 12 2W509 1 LINE AS .
C 55N4213 14 SPACER 13 2A1961 4 CLAMP
C 63N5490 2 PLATE 14 2A4996 4 BOLT
C 5N4510 2 DAMPER 184203 4 NUT
7 187182 6 BOLT 5M2894 4 WASHER
1D4716 6 NUT C 15 2W507 1 LINE AS.
384505 6 LOCKWASHER C 16 2W505 1 LINE AS.
8 5N4229 4 CLAMP 17 6F1069 8 SEAL
C INDICATES CHANGE 310207

5N4508 FUEL INJECTION VALVES & LINES GROUP-DOUBLE WALLED-TYPE 2


An Attachment

-
'
L.
47A.02 DIESEL ENGINE

~
~ i { -·

'tj,
2 I
(
3~
''>d
4

'-----_)'\___-
- -4
CYLINDER HEAD
~2
j
6 0 -
0
-
'

---w~~ FUU ~ECTI~ ~J r;~..:i=


c= 2)

. iI [\J'
_)~
---,/ ,
_ _11

0 0

H 14
'
.; -

10 11 12 13

NOTI :w PAAT
NUMBER on DESCRIPTION

I 1 2W0512 1 LINE AS. 2W0511 8 I


llNE AS .
2
3
2W051D
2W0508
1 LINE AS .
1 LINE AS.
2W0509
2A1961
9
10 4 CLAMP
I
1 LINE AS.

4 2WD506 1 LINE AS. 11


2A4996 , 4IBOLT
C 5 SN4213 8 SPACER 184203 I 4 NUT
6 3N549D
SN451D
2 PLATE
2 DAMPER
5M2894 i
4 WASHER
12 2W0507 . 1 LINE AS.
7 3N5489 2 PLATE 13 2W0505 1 LINE AS.
5N4509 2 DAMPER 14 6F 1069 1 8 SEAL
C INDICATES CHANGE 328358

5N4508 FUEL INJECTION VALVES AND LINES GROUP-DOUBLE WALLED-TYPE 3


An Attachment
DIESEL ENGINE 478

FUEL PUMP
AND LINES

CYLINDER HEAD

20
CYLINDER
BLOCK

19

21
13

EXHAUST
MANIFOLD

16
VIEW A-A

REF. PART 17
DESCRIPTION .. OTY
NO. NUMBER

1 9L84 92 PLUG--------------------------- 4
2 9L 904 5 TEE----------------------------- l
3 5Nl 981 TUBE ASSEM. ------------------- 1
4 5D1197 CUP--------------------------- I
5 4B6029 GROMMET----------------------- 3 14 5N19 80 BRACKET---- ------------------- I
6 9M 717 3 CUP---------------: __________ _ I 15 S1591 BOLT-------------------------- 2
7 957703 ELBOW------------------------- I 16 L207 2 CLIP-------------------------- 1
8 5Nl 982 TUBE ASSEM. ----- ---------- --- I 17 5Nl 983 TUBE ASSEM. ------- ---------- 1
9 5K 924 3 ELBOW----------- ------------- I 18 5N4456 TUBE ASSEM. -------- --- ------- l
19 5M 6214 PLUG-.;_______________________ _
4M 5317 BUSH I NG--------------------- I 7
S1616 BOLT--------------------------- 2 20 5N4 533 TUBE AS SEM. ------------------- I
10 1B4330 NUT--------------------------- 2 . 21 5N4 532 TUBE ASSEM. ------------------- 2
5P53 7 WASHER---------- ---------- - 4
11 2N9768 SWITCH-------(liquid leven----- I
12 8B1931 BUSH I NG------- --------------- I
13 9L8496 TEE-0-------------------------- 9

215256

5N1706 FUEL DRAIN LINES AND ALARM SWITCH GROUP


FOR USE WITH 5N4508 FUEL INJECTION VALVES AND LINES GROUP SHOWN
ON PAGE 47A. AN ATTACHMENT

w
:1
[__ _
l:>,
)> 8 0)

r
~ 6-5
)>
-<
u, 2-3

(j) 9-28
-
< _....,"----7(7__
rn
jl I ()
V, :I
rn ~
;;u -I
-)> m
:::0
-,:,
r 10
-r-
z CJI:il , 15 r
C I f1 ~
~ 2 N4 541 TUBE ASS EM. 8 :::0
co REF., PART 1 S6250 DOWEL--- --- ---- - -- --- - --- --- -, I
rn NO. NUMBER
16 3 P656 SEAL----- - -- --- -- - -------- ---- - 2 0
;u c...,
1 3J 5389 PLUG----- -(Use as Required I--- --- 6 17 3 B19 I 5 BOLT -- -- ------ -- ------ --- - -- -- -- 3 -..J
2 1A2029 BOLT---- --- ---- ----- ------------ JO 18 2Nl487 TUBE ASSEM. l
~ 3 3B4506 LOCKWASHER--- -- -------------- 13 19 3P653 SEAL---- - -- - I
-0
0,
I 4 3M2422 BRACKET --- - -- - - ------------- -- - 1 20 1N9930 TEE- ---- ------- ---- -- --- ---,---- - - I
rn S1621 BOLT , --- ------ ---- --------- -- -- 1 21 4 L8 l 38 PISTON - ---- -- -- - ---- - - - --- - --- - - 1 m
z 5
1D471 9 NUT----- ------ -- -- -- --- --- ---- -- 1 22 2N7479 HOUSING I z
(i)
0
;;u
6 384 508
7
1 D4586
3 B4 510
LOCK WASHER-- --- --- -------- - --
BOLT----------- - -- ----- -- - -- -- --
LOCKWASHER- --- - --- ----- - -- - ---
1
4
4
23
24
25
2N85 19
3 P 64 8
6L6495
GU I
SEAL -------- - ------ -- - -- -- -- - - --
SPRING
I
1
l
-z
CJ m
8 6F295 . CLIP- ----- --- - --- --- -- --- -- ----- I ·126 3 P64 9 2
m 19 18 17-3 16 27 4 L8 l 3 7 1
;;u 9 3N24I4 TUBE ASSEM . --- - --------------- l
- 10 2N 355 3 SEAL---- - ---- --- -- ----- --- ------ I 28 3 P650 SEAL- - - -- - ----- ---- - --- -- --- --- 2
z 11 3Nl32I ELBOWASSEM.------ -- ---- --- -- I 21 29 2N 1490 TUBE ASSEM . - -- - -- - ---- - - -- -- - - I
(j) 3N 1322 COUPLING ASSEM. ----- ------ I 30 4 L 7908 CORE ASS EM.
I 12
3N 13 72 SEAL- --------- --- - --- ---- - -- l 31 4H9027 PLUG - -- ----- ---------- - --- - -- --
7J 13 SI 588 BOLT --- - -- - -- -- ---------- -- ----- 8 32 3P655 SEAL------ - -- ------ -- - -- - -- ----
)> 14 L364 LOC K-- -- ---- ----- -- - --------- - - 8 33 4B2661 PLUG-----1Useas Required! - ------
;;u
----1 }!!_ JP65 1
V, 2 -3 11 5551

OIL COOLER AND LINES (3N1323 N / S)-Part


Serial No. 6882540 to 6882570 inclusive
> Refer also to Page 108 for special parts

~
)

-- ---- ---·-·- - - -- -

r--- r r- r [
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OIL COOLER AND LINES (3N1323 N/ S)-Part 2


Serial No. 6882540 to 6882570 inclusive
Refer also to Page 1 08 for special parts
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REF., PART
NO. NUMBER
DESCRIPTION OTY
20 S1571 BOLT ---- -----(1.75" Long)-- ---- I m
;;,:::, L2070 BOLT- ---- -----(2.25" Long) ------- I
7J 1 4 L62 73 FLANGE - --- -- -------------------- 2 21
2 2 B 94 7 BOLT ------------------------- - 3 22 4L6263 SUPPORT- ------ -- -- ---- --- ---- - 1
r
r 3 3B4508 LOCKWASHER --- -------- -- ---- -- - 12 ll 143 BOLT- -- --- - ---- - --------------- - 2
),- 23 8L4855 SPACER--- -- --- - - --- --- -------- 2
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4 1C2251 BOLT----- -------- -- ----------- -- 2
5 6H4209 LOCK----------- ------- - -- ------- 4 24 4L7882 PLATE -- --------------- --- ----- -- I
6 2N3360 TUBE ASSEM. ---------------- - --- 1 S 1590 BOLT --- --------- - --- - - ---- - ----- I
.1--0 25 8L4852 SPACER- ------- -- ------- -- --- - -- I
rn 7 3 P64 7 SEAL------ - --- ------- ---- ---- - -- 4
;;,:::, 8 9F6656 RING - ------- - ------ -- ---- --- --- - 4 S 15 8 7 BOLT------ -- - - -- --- -- - ------- -- - 1
77 26 1D5117 NUT - ---- - ------------------ -- - 2
9 2N3362 TUBE ASSEM. -- ----- -------- --- -- 3
0
;;,:::, JO 2A4639 BOLT---- - ------ ------- ------- -- - 6 27 9 S1366 BOLT----- -- - ----- ------- - -- ---- - I
11 6L6580 GASKET - ------ --- - ------ ----- - - 4 28 4L8646 TUBE ASSEM. ------------ - ---- - I
~ 29 4F7387 SEAL---- - -- -- -- ------- ---- -- --- 2
),- 12 4L8121 GASKET--- ------- --- -- -- ----- - --- I
30 1Al460 BOLT---- - -- ------- --------- - -- -- 3
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NO. NUMBER 13 -1 4 17 3 BI 915 BOLT- - -- --------- -- ---- - -,------ - 3
32 18 2Nl487 TUBE ASSEM. ---- -- -- - - - - - --.----- l
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lj3J5389 PLUG------(Useas Required!------ 6 a,
2 1A2029 BOLT---------------------- -- ---- 10 19 3P653 SEAL---- -- -- - - --- - --- - ------ ---- 1
3 3B4506 LOCKWASHER------------------- 13 20 IN9930 TEE--- ---- ---- ---- -- ----------- - - I rn
4 3M2422 BRACKET- - ------------- - -------- 1 JO 21 4L8138 PISTON--------- - ---- -- -- -- --- --- 1 z
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6 384508 LOCKWASHER-------------- -- --- l 24 3P648 SEAL -- -- ------ -- -- -- - -- -- --- -· -- l z
m
1D4586 BOLT------------ - --------------- 4 CI 25 3N487 5 SPRING------- - ----- -- --- -- -- -- - l
3 B4 510 LOCKWASHER------- - ------------ 4 26 3P649 SEAL----------- - ----------- -- --- 2
l IB 17-3 C 127 3N4288 TUBE----------------- - ------ - - - -- l
8 6F295 CUP- --- ------------------------ 19
9 3N2414 TUBE ASSEM. - ------ ------------ l 28 3 P6 50 SEAL- -- - -------------------- -- -- 2
29 2Nl490 TUBE ASSEM. -- - -- -- -- - ----- - -- - 1
10 2 N 3 55 3 SEAL------- -- - - ------- -- -------- 1
cln 3N6377 ELBOW ASSEM. ------------- -----_ 1 30 4L 7908 CORE AS SEM. ------- ---- -- ----- - l
3N J 322 COUPLING ASSEM . ------ ------ --- 1 31 4H9027 PLUG- -- ------- - - - -- ------- -- - -- l
Cl 12 3N 13 7 2 SEAL ASSEM. - ---------- -- ----- l 32 3P655 SEAL-- -- - - --- --- -- ----- - - ------ I
13 S 1588 BOLT------- -- ------ - ------------- 8 33 4B2661 PLUG-----(Use as Required!- ------ I
14 L364 LOCK---------------------------- 8 !'651 S..E.
142970
2 -3 C IND I CATES CHANGE

>

OIL COOLER AND LINES (3N1323 N/S)-Part 1


Serial No. 68B2571 to 68B2906 inclusive
Refer also to Page 108 for special · parts

t
----,- -
1-- -I

OIL COOLER AND LINES (3N1323 N/S)- Part 2


Serial No. 6882571 to 6882906 inclusive

5 -4 6
8
5 10

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28 27 26-3 25 24 23-17 2 1-17 20-17 '19 18 4L8606 GASKET- -- --- - -- -- -- -- - -· -·- -- -- 2 G)
REF.I PART OESCRJPTJON QTY
I 18
I9 1B5174 PLUG- ------ --- ----- -- ----- ------ 1 -
zm
NO . NUMBER 20 S 1571 BOLT -- ------ -!!. 75" Longl - ---- - 1
I 4L6273 FLANGE- ----- -------- - ------ --- -- 2 21 L2070 SOLT- ------ -- -!2 . 25" Long l- - --- -- 1
2 2 B94 7 BOLT --- --- -- -- ----- --- -- -- -- - - 3 22 4L6263 SUPPORT- --- ----- -- -- -- -- -- ---- 1
3 3B4508 LOCKWASHER ------- -- --- ----··-- 12 LI 14 3 BOLT ------ --- --- ----- ------ - --- - 2
23 SPACER - --- --- -- -- ---- -- ---- -- - 2
4 1C225 I BOLT - --- -- --- --------------- -- -- 2 8L4855
5 6H4209 LOCK- -- - ------- --- - -- -· -- -- ·· ·- - 4 24 4L7882 PLATE - -- -- --- • -• • ---- - • --- ---- -- 1
6 2N3360 TUBE ASSEM . -- --- -- ---- --------- I Sl590 BOLT ------ -- --- -------- ----- -- -- 1
> 25
7 3P647 SEAL----- ----- --- ---- -- ------- -- 4 8L4852 SPACER-- --- -- -- -- -- -- --- --- - --- 1
8 9F665~ RING- ------ ------ ------ ---- --- -- 4 S 1587 BOLT --- -- - -- -- ------ ---- -- -·-- - - 1
26 NUT---- ------- -- --- - ----·· -- -· ·
9 2N3362 TUBE ASSEM. -- ---- ------ - ------- 3 1 D511 7 2
10 2A4639 BOLT---- ---- -- ------ ----- --- ---- 6 27 9Sl366 BOLT ---- - -- - ··-- -- - - ----- - -·· --- 1
11 6L6580 GASKET-- - ----- ------ - ----- - -- - 4 28 4 L8 64 6 TUBE ASS EM. -------- ·--·-- - -- · I
12 4L8l2l GASKET- ---------- -- ---- --- ---- -- l 29 4F7387 SEAL - ----- --- ---- ----- -------- -· 2
13 SI 595 BOLT- ---------- --- ·---- -- ---- --- 4 30 1 A1460 BOLT- ------ - -- ---- - ----- --- --- - - 3
14 5M62 13 PLUG-- - --- --------- --- ---- - --- -- I 31 4L8l20 GASKET-- -- ---- -- ---- - - ---- -- - - 2
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IS 6 50 DOWEL- -------------- ---- ---- I -....J
I 3 J 5 389 PLUG------(use as required)------ 6 16 3P656 SEAL- - - --- -- - -- ------------ -- --- 2 -0
CI 2 I A 2 02 9 BOLT---- -- --------------------- .- 6 17 3 B 1915 BOLT------- ----- --- ------ ----- - - 3 c;,
3 3 B4506 LOCKWASHER------------ - -- -- --- 13 18 2N l487 TUBEASSEM.-- - -------------- ---- I
4 3M2422 BRACKET---------------------- --- I 20 1N9930 TEE- - - ------------------------ --- I m
5
S 1621 BOLT- - ----------------- --- ------- I 21 4L8138 PISTON--------------- ------ - ---- I z
I D4719 NUT -- -- -- - -------- ------ --- --- - I 22 2N 7 47 9 HOUSING----- ----- -- ----'-------- I G)
6 3 B 4508 LOCKWASHER--- ·-- - -- ------- -- - I 23 2N8519 GUIDE----- - ----- ---- - -- -- -- - --- - 1
7
I D4586 BOLT--------- -- --------- -- -----, - 4 24 3 P648 SEAL---------- --- - --- -------- -- - I zm
38 4510 LOCKWASHER--- ----- -------- ---- - 4 25 3N4875 SPRING---------------- -- - ------ I
8 6 F2 9 5 CLIP---- --- - ------- ------ - -- --- -- I C !26 3 P649 SEAL---------- - -------------- -- - I
18 17-3 .
9 3N2414 TUBE ASSEM. -------------------- I 27 3N4288 TUBE-- -- ------- ------ ----- - ----- - I
IO "'2N3553 SEAL----------------------------- I 28 3P650 SEAL-------------- - -- ---- - - ----- 2
II 3N6377 ELBOW ASSEM. - -- ---------------- I C /29 3N7105 TUBE ASSEM. - ------ - --------- - -- I
3N 1322 COUPLING ASSEM. ------ -- -- - --- - I 30 4L7 908 CORE ASSEM. --------- ------ - --- I
12 I Includes! 31 4H9027 PLUG------ ------- - -- - ----------- I
3Nl372 SEAL ASSEM. - 32 3 P655 SEAL- --- -- ------ ---------------- 1
C 113 S 1588 BOLT- -- ---- - - --- -- -- -- -- -- -- - -- - - 12 33 4B2661 PLUG-------(use as required)-- -- - 1
C 14 T329 LOCK --- - -- ------ - ---------------- 8 C 34 3 P651 SEAL-·----- - -- -- ------- -- - - -- -- -- 3
C INDI CATES CHANGE 147597

OIL COOLER AND LINES (3N1323 N/S)-Part 1


Serial No. 6882907 to 6883059 inclusive
Refer also to Page 108 for special parts
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OIL COOLER AND LINES (3N1323 N/S)-Part 2


Serial No. 6882907 to 6883059 inclusive

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17 3B4506 LOCKWASHER --- - ----- - - -- ------ 19
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28 27 2E,-3 25 2 4 23-17 21-17 20-17 · 1g 18 IE>-17
""-, lis4L8606 GAS KET - --- -- - --- - -- - ---- ------ - 2
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REF.I PART
NO.: NUMBER I
:
DESCRIPTION IOTY
19 l B 51 74 PLUG- ----- - - - - - --- --- - -- ----- - -- I
20 51571 BOLT --------- ll.75" Longl - -- --- I
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m
FLANGE- ---- -- - - - -- - - - -- - - -- - - - - - 2 21 L2070 BQT---- - -- -- -(2. 25" Long) -- - - - - - I
1 4L6273
BOLT -- - - - - - -- -- --- -- - -- - - - -- - - 3 22 4L6263 SUPPORT --- --- -- - --- - - --- -- -- - - I
2 2 B 94 7 LI 143 BQT -- -- - -- - --- - - - - - - - --- - ----- - 2
3 3B4508 LOCKWASHER -- - - - -- -- - --- --- - - - - 12 23 8L4855 SPACER- - - -- - - - - -- -- -- -- -------
BOLT - --- ---- -- --- -- - -- --- - - - - - -- 2 2
4 1C2251
LOCK - - --- --- - - · - - - - - - - - - - - - -- --- 4 24 4L78 82 PLATE - -- - - - -- - - - ---- --- - - --- ---- I
5 6H4209
TUBE ASSEM. -- -- - - - - - - -- - - - -- -- - 1 S1590 BOLT---- -- -- - --- - - -- ---- --- ----- I
6 2N3360 25 8L4852 SPACER-- - - - - - --- -- -- ---- -- - - ---
SEAL -- - - - - - -- - - - - -- -- - -- - - - - -- -- 4 I
7 3 P64 7
~
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8 9F6656 26 ID 511 7 NUT - -- - - - - - - - - --- -- - - -- -- - -- - --
TUBE ASSEM . - - - --- -- - - - ---- -- - -- 3 2
9 2N3362
2 A4639 BOLT- --- - - - - - - - -- - - - - - - -- -- - --- - 6 27 9 SI 366 BOLT---- -- ---- -- -- - - - - -- ------- - I
10
II 6L6580 GASKET ---- -- - -~ - --- --- - - - -- --- 4 28 4L8646 TUBE ASSEM. - - - -- -- -- - ----- --- I
12 4L8121 GASKET - - - -- - - -- -- -- - - - -- --- - -- -- I 29 4F738 7 SEAL - ---- - - -- - - -- - --- ----- --- -- - 2
BOLT - - -- - -- -- - - -- - - - - - - - - - - - - - -- 4 30 IA1460 BOLT -- --- -- - - -- -- - --- ----- -- - --- 3
13 51595
14 5M 6213 PLUG---- - - - - - -- -- -- -- -- - - -- - - --- 1 31 4 L8 I 20 GAS KET - - - - - -- - --- -- - - - -- - - --- - - 2
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NO. NUMBER

CI l 3J5389 PLUG- - ------(use as required)---- 4


2 l A 2029 BOLT-------------- ------ - -- - ---- 6
- -.___ -I
I
CI 3 3B4506 LOCKWASHER------- - ------------ l7
4 3M2422 BRACKET----- - --- - --- -- - -------- l I 9 -28
S 1621 BOLT-------- - ------- -- ---- - - ----
5 l O4 719 NUT------ - ----------: - --- - ------
6 3B4508 LOCKWASHER---------------- - --- l
l 04586 BOLT--------------- -- -----------
l
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8 6F 29 5 CUP---------------------------- l
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9 3N2414 TUBE ASSEM. ------------------- - l m
lO 2N 355 3 SEAL---- - --------------- -------- . l
ll 3N6377 ELBOW ASSEM. ------------------ l 10 .,,
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3N 1322 COUPLING ASSEM. ---- 0 - - - - - - - - - - l r-


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13 S 15 88
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2N454l TUBE ASSEM.-------------------- 8 34 3 P65 l SEAL----------- ----------------- 3 0
15 (Each I ncludesl C 35 3 N 7 79 3 CONNECTOR--- -- -- - - - - -- -- ------ - l w
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l S6 50 DOWEL-- - --- - --------------- - l _c 36 3N5553 CLAMP-- - ------ - - -- -----, -------- 1
16 3 P 6 5 6 SEAL-------- - - - -- --------- ------ 2 2 M7 0 77 SPACER--- - ----- -- ------ ----- --- 2 -0
C 37 5 M2 89 4 WASHER------------------------- 2 ex,
C 117 3 Bl 915 BOLT- - ------------------------- -- 5 30
C 38 S1594 BOLT--- - - - ---------------------- 2
18 2N 1487 TUBE ASSEM. -------------------- 1 m
20
21
lN9930
4 L813 8
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l
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22 2 N74 79 HOUSING---- ---------- -- -------- l 40 l9F2987 NUT --- --- ---- -- - - - ------- - -- - I 2 ~
23
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1
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25 3 N48 75 SPRING-------------------- -- -- - l
26 3 P 649 SEAL--- - ------- - ---------------- l
C 127 3N 7792 TUBE-,- -------------------------- l
C 28 3 P6 50 SEAL---- ------------------------ 3
29 3N7105 TUBE ASSEM. -------------------- I
C 130 3N445 l CORE ASSEM. - --------------- ---- l
31 4 H 902 7 PLUG---------------------------- l
32 3 P6 55 SEAL ------- - --------0 - - - - - - - - 0 - - - l C INDICATES CHANGE 150162

> 3N1323 OIL COOLER AND LINES GROUP-Part 1


Serfal No. 6883000 to 6883277 inclusive
Refer also to Page 108 for special parts

-·---~--· ..... _.. _.,, __ ,. . ____ ,

[ [ r r r r r r r
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3N1323 OIL COOLER AND LINES GROUP- Part 2


Serial No. 6883000 to 6883277 inclusive

5-4 6
7
8
5
10
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3-2 r-= " I
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16 SI 588 BOLT- - ---- -- -- - - -- - - - - -- - -- - - --- 14 z
21-1 7 20-17 ' 19 17 3B4506 LOCKWASHER - -- - - -- - -- -- - -- - -- - 19 G)
28 27 2€,-3 25 24 23-17 18 16-17 4L8606 GASKET-- - ------ - - -- ---- -- - -- - -- 2
- ~~ 18
REF. PART DESCRIPTION QTY
19 I B 5174 PLUG--- - --- -- - -- - -- - - ---- -- - - - - - I zm
NO. NUMBER 20 Sl571 BOLT -- - - - - - - -!l . 75"Longl- ----- I
FLANGE - - --' -- -- -- -: ---- -- - - -- - - - 2 21 L2070 BOLT -- -- - - - - - -(2. 25" Long)- -- - --- I
1 4L6273
BOLT - -- --- - - - -- --- - - - - -- -- - -- - · 3 I 22 4L6263 SUPPORT - --- - - - -- - --- -- - - -- - - -- I
2 2 B 94 7
L1143 BOLT - - -- - - - - - - --- -- - -- - - - - - -- - - - 2

> I
3
14
JB4508
1C 2251
LOCKWASHER -- - -- -- - - - - ---- - -- -- 12
BOLT --- -- - - - - - -- --- - - - - - - - - - - - -- 2 I 23
24
8L4855
4L7882
SPACER - -- -- - --- - - - - - -- - - - -- - --
PLATE- - -- -- - - - - - - - - - - -- -- -- - - - - -
2
I
5
6
6H4209
2N3360
LOCK - --- - -- -- - - ----- - -- - - -- - - - -- 4
TUBE ASSEM. - --- - --- - ---- - - ---- - 1
SEAL- --- -- --- - -- - - - - -- --- -- -- - -- - 4
I 25
SI 590
8L4852
BOLT- - - - -- -- ---- - - - -- - - -- - ---.- - -
SPACER - -- - --- - - - -- - - - --- -- - - - --
I
1
7 3 P64 7
RI NG- - - - - -- - - -- - - - - - - - - - - -- - - - -- 4 S15 8 7 BOLT -- -- ----- - - - -- -- - - - - - ---- - - - I
8 9F6656 26

M
9 2N3362 TUBE ASSEM. -- - -- --- - - --- -- - -.-- - 3 I D5117 NUT- - - --- --- --- - - - - ---- -- - ---- - 2
2A4639 BOLT-- - - -- - --- -- - - - - - --- - - - - --- - 6 27 9 S13 66 BOLT - - -- - - - ---- - -- - - -- ----- - -- - - I
10
6L6580 GASKET -- -- - - -- - - -- -- --- - -- - -- - 4 28 4L8646 TUBE ASS~M. - -- -- - - - - -- -- --- -- I
11
GAS KET-- -- - - - -- - - -- - - - -- - -- -- - - - I 29 4F7387 SEAL- ---- - -- -- - --- - -- - -- - ----- -- 2
12 4L8121
Sl595 BOLT --- - --- - -- -- -- - - -- -- - - - - - - - - 4 30 I A14 60 BOLT --- - --- - -- - - - - - - - - ----- - - - -- 3
13
5M62 l 3 PLUG----- - - - - - - - - -- --- - - - -- - - --- 1 31 4L 8120 GASKET------ - -- - - - - - -- - -- - - - -- - 2
14 t,.
150910
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---- -----
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REF., PART DESCRIPTION QTY

,-s-91)L~ j
NO. NUMBER

I 3J5389 PLUG--------(use as required)---- 4


2 IA2029 80L T-- -- - ---- -- - - - ---- -- -- --- - - - 6
3 384506 LOC KW ASHER- - - -- ---- - ---------- 17 I

4 3M2422 BRACKET------------- - ---------- I J--g-28


51621 BOLT---------- - -----------------

0~
1
5
104719 NUT --- --- -- -- --- -- --- ------ ----- 1
6 384508 LOCKWAS HER- -- ------ -- ---- --- -- 1
()
104586 BOLT - --- - - --- -------- ----- - - - --- 4 )>
3B4510 LOC KW (IS HER-- - ------ -- --- - -- --- 41 :1 -t
I m
8 6F295 Cll P--------- ---- -- --- -- ---- ----
9 3N2414 TUBE AssEM. -------------------- 1
10 2N3553 SEAL---------------------------- 1
1 :--r .,
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10 r-
11 3N6377 ELBOW ASSEM.------------------ 1 r-
3Nl322 COUPLING ASSEM.--~------------ l )>

'l (I ncludesl ,- 15 ;;o


3N 13 72 SEAL AS SEM. ---------- ---- --- 1
Cll3 51588 BOLT----------------------------- 14 0
LOCK-- - ------ -- -- -- ------------ g 33 482661 PLUG------(use as requ ired)------ 1 <.,,)
14 T329
2N454 l TUBE ASSEM. ------- - ------------ 8
16 134
35
3 P65 l
3N7793
SEAL------------------------ ----
CONNECTOR----------- - ---------
3
I
.....
15 (Each I ncludesl
36 3N5553 CLAMP-- - -------------- ! _____ ___ 1
-0
1S650 DOWEL----------------------- l OJ
37 2 M707 SPACER-- -- ----------------- - --- 2
16 3P656 SEAL---------- --- ------- -------- 2
17 381915 BOLT- ---- ------------------------ 5 Cl 38 5"M289 WASHER------------------------ 6 m
18 2Nl487 TUBE ASSEM. -------------------- l
30 39 3N9133 BRACKET ASSEM.------ -- -------- I z
20 1N9930 TEE----- - ------------ - ------- --- l (I ncludesl G')
<lJ I 9F2987 NUT--------------- --- --------1 2
21
22
4L8138
2N7479
PISTON------------------ .------
HOUSING------------ -- ---- --- ---
1
l
zm
23 2N8519 GU I DE-------------- -- -------- - -- 1
24 3P648 SEAL --- ---------- -- - ---- -------- 1
SPRING------------------------- 18 17-3 .
25 3N4875 1
26 3P649 SEAL --- ------------------- - ----- 1
27 3N7792 TUBE------------------------- --- l
28 3 P650 SEAL-------- - ---- --------------- 3
29 3N7105 TUBE ASSEM. -- ------------------ 1
30 3N4451 CORE ASSEM. -------------------- 1
31 4 H 902 7 PLUG--------- - ------- ----- --- --- 1
32 3P655 SEAL---------------------------- 1 24
C INDICATES CHANGE 154328
23

>
3N1323 OIL COOLER AND LINES GROUP-Part 1
Serial No. 6883278 to 6884059 inclusive
Refer also to Page 1 08 for special parts

!
...

L (_ (_~ (
_J
r [

3N1323 OIL COOLER AND LINES GROUP-Part 2


Serial No. 68B3278 to 68B4059 inclusive

7
5-4 6
8
5 10

3 -2

_ _;--7fL- -,-s~ 7(7- _..,--7r1"L-


25-17-32 11 li VALVE LIFTER BRACKET 11
,I I
31

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REF.I
28
PART
NO . NUMBER
27 26-3 19

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15 4L6235 ELBOW-------------------------- l
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-\ 27
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9S 1366 BOLT---------------------- -- --- - I
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C 16 S 15 88 BOLT--------------------------- 12 28 4L8646 TUBE ASSEM. ----------- - -------- I
I 4L6273 FLANGE------ ---- ----- - ---- - ----- 2
2 28947 BOLT---------- - ----------- - -- - 3 I
C 17 3 8 4506
18 4L8606
LOCKWASHER-------------------- 17
GASKET-------------------------- 2
29
30
4F7387
I A 1460
SEAL- ------------ ------- - -- - --- -
BOLT-------- -- --------- - - ---- ---
2
3
3 3 84508 LOCKWASHER ------- ------------- 12
19 18 517 4 PLUG--------------------------- l 31 4L8120 GASKET------ - -------- -- ----- --- 2
4 IC2251 BOLT- -------------- ----- -- - - ---- 2
20 S 15 71 BOLT--------1. 75 in. (4. 45 cmllong l C 32 5 M2 89 WASHER------------ -- ----------- 7
5 6H4209 LOCK -- ------- -- ----------- -- -- -- 4
6 2N3360 TUBE ASSEM. -- - --- - -- ----------- I 21 L 20 70 72
BOLT-- - -----2. 25 in. 15. cmllong I C
33
S 1591 BOLT----------------------- - - - - - 2
22 4L 62 63 SUPPORT----- ---- ---- - ---------- I 5F548 WASHER---------- - ----- - -- - - --- 2
7 3 P64 7 SEAL- --- -- ----- ---------- -- - ---- 4
Ll 14 3 SOLT- - -------------------------- 4 C 34 3N92 32 BRACKET---------------- ---- ---- I
8 Qf6656 RING -- ---- - -- -- ----------------- 4
Cl 23 8L4855 SPACER------------------------- 4
9 2N3362 TUBE ASSEM. ------- -- ------- - -- - 3
~
10 2A4639 BOLT- --- ------ --- ------- - -- ----- 6 24 4 L7 8 82 PLATE-------------- ______ :._ _____ l
11 6L6580 GASKET -------- ----- -- -- -- ----- 4 cl 25
7 H 7 95 4 BOLT---------------------------- I
12 4 L8l2I GASKET-- - --- --- ---- - ------------ I 8L4852 SPACER--------- - ---------- ---- l
13 S 1595 BOLT- - ------------ - --------- - --- 4 ~ S 15 87 BOLT---------------------------- l
26 ~ l D5117 NUT------------------- 0
2
14 5M6213 PLUG--------- -- ----------------- I --------

C INDICATES CHANGE 154329


.i:,.
--0

. =~·!-.
::,.
-0
8 )>
REF~ PART DESCRIPTION ON
NO.I NUMBER
l 3 J5 3 89 PLUG--------(use as required)---- 4 6-5
2 1A2029 BOLT---------------------------- 6
3 3 B4506 LOCKWASHER-------------------- 17 2-3 11-34 12 4
4 3M2 42 2 BRACKET------------------------ 1 9-28
S 1621 BOLT---------------------------- l
5 1D4719 NUT----------------------------- l
6 384508 LOCKWASHER-------------------- l
1D4586 BOLT----------------------------
7 3 B4510 LOCKWASIH--------------------
4 0
4 )>
8 6F295 CLIP---------------------------- l -t
9 3N2414 TUBE ASSEM.-------------------- l m
;;o
10 2 N35 53 SEAL---------------------------- l

l
10 "'O
11 3N6377 ELBOW ASSEM.--------~--------- l
3Nl322 COUPLING ASSEM.--------------- r-
l
c~ I 1s r-
12
3N13 72
II ncl udes l
SEAL AS SEM. ----------------- l r; 't.__ ;i )>
;;o
13 S1588 BOLT----------------------------- 14 I -
14 T32 9 LOCK--------------------------- 8 33 4 8 266 PLUG------(use as requiredl------

!
16 34 3 P 6 51 SEAL----------------------.- ----- 0
2N4541 TUBE ASSEM.-------------------- 8 <.,.)
35 3N7793 CONr£CTOR---------------------
15 (Each I ncludesl
C 36 5N 3861 CLAMP-------------------------- ......
l S6 50 DOWEL----------------------- l ,0
16 3 P65 6 SEAL---------------------------- 2 37 2 M 70 7 SPACER------------------! ___ __ _
tD
I •Ic 38 5 M,289 WASHER ------------------------
17 3 B1915 BOLT----------------------------- 5 43 14 "' ~ VC'\'.! U"
18 2 N1487 TUBE ASSEM. -------------------- l ' 39 3N9133 BRACKET ASSEM..---------------- m
20 l N99 30 TEI----------------------------- l (1 ncludesl z
21 4l 8 l 38 Pl STON------------------------- l Cl 9f 298 7 NUT-------------------------- 2 G)
zm-
22 2N7 479 HOUSING------------------------ l 5N 38 59 CLAMP-------------------------- l
23 2 N85 l 9 GU IDE--------------------------- 1 C 141 L 13 51 BOLT---------------------------- 2
I C
5 15 71 BOLT---------------------------- 2
24 3P648 SEAL----------------------------
25 3N.4 875 SPRING-------------------------
l
1 18 /7-3 g 42 S218 5 SPACER------------------------- 2
26 3 P649 SEAL---------------------------- I" C 6 N923 7 CORE ASSEM.. -------------------- l
27 3N 7792 TUBE---------------------------- 1 (1 ncludesl
28 3 P650 SEAL---------------------------- 3 8M930 PLUG------------------------- 2
29 3N7105 TUBE ASSEM. --- ----------------- l 6f 7062 WASHER--------- ----- -------- 2
C130 5N3860 PLATE--------------------------- 1
31 4H902 7 PLUG----------------------------
32 3 P655 SEAL----------------------------
1
1
:;~ C INDICATES CHANGE 161601

>
3N1323 OIL COOLER AND LINES GROUP-Part 1
Serial No, 6884060 to 68B4711 inclusive
Refer also to Page 108 for special parts

.. :::
~
...... ,.
. ·~· .. ··'
1- - ~- - -~ ~
r C -) r r [ r -· r
_
( _,..,,
[ r-· ( --
.. f [ ·_ [

3N1323 OIL COOLER & LINES GROUP-PART 2


Serial No. 6884060 To 6884 711 Inclusive

7
5-4 E,
8
5 10

3·2

_ _,'-7/L- _...r----1(-i__j t_ ,-- T'L -


25--32 11 1I VALVE LIFTER BRACKET 11
,I
I 23 ·32
31
C
iii
en
~l m
r
, LJU : / ~. r
m
1 12 13·3)1
z
2g
1
I
32 ~
3 3 ~
v G)
z
REF.I
28
PART
NO . NUMBER
DESCRIPTION QTY
CI 15 5N3050
~....-
ELBOW······ ················· · ·· 1
'~ I __ I _ ~
(-LI
i
VIEW A·A

27 951366 BOLT· · · · ·················· · ···· · I


m

I 4 L62 73 FLANGE ···· ·· ·· · · ··--······ · ····· 2 16 S 15 88 BOLT·······•··· ·········· ··· ··· 12 78 4L8646 TUBE ASSEM. ··· ·· ·· ······· · · · ··· I
2 28947 BOU············· ··· ······ · ··· 3 Cl 17 3 B4506 LOCKWA SHER·· : ............. .. .. 14 29 df 7387 SEAL··· ·· · ·· ·· ·•····•··· ·· ···· ·· 2
3 3B4508 LOCKWASH£R· · ·············---· · 12 18 4L8606 GASKIT················· · ···•···· 2 30 1 A I 460 BOLT·· · ·· · ·· ·· ·· · ··· ····· ····•·· 3
4 I C2251 BOLT····· ·· ··-···· ·· ···· ·--- · - · · 2 19 I B5174 PLUG··························· I 31 4L8120 GASKET··········· ·· ·-·· · ·· ·· ··· 2
5 6H4209 LOCK · ·· -·- --· · ·- · -·· ·· ·· ·- ·--··· 4 20 S1571 BOLT·······4.45cmt!.75in.11ong 1 32 5 M2 89 WASHER······ •·····• · ····· ···· · · 1
6 2N3360 TUBE ASSEM. · · · · ········· · ···· · · 1 21 L2070 BOLT·······5.72cml2. 25in.llong 1 S 1591 BOLT· ·· ············· · · · ·· · ··· · ·· 2
>
7 3P647 SEAL···· · ········ · ····-········· 4
8 9f6656 RING··· ·· ··-· ·· ·········· · ······ 4
22 4l6263
ll 143 ·
SUPPORT··· ········ ········ ····· 1
BOLT·············· · ············· 4
cl33 6 B933 SPACER···· · · · ····· · · · ··········
C 34 5N 30 51 BRAC KIT·········-········ ·· ··· •
2
I
9 2 N3362 TUBE ASSEM. · · ·· · ············· · · 3 23 8L4855 SPACER···· ···· ················· 4
JO 2A4639 BOLT ·· ········ ·· ·· · ····· ·· ······ 6 24 4L7882 PLATf·······••·•········ · ······· I
II 6l6580 GASKET ···· ···· ••··········· ·· · 4 cl 25 S 1590 BOLT···························· 1
12 4L8121 GASKET···· ····•• ·· · ·········· ··· 1 8L4852 SPACER ·· ·· · · ·· · ·· ············· I
13 S1595 BOLT · ···· · ·· · · · ·· · · · ·• ··· · ····· • 4 S 1587 BOLT··· ·· ······················· I ~
261
.,,.
14 5M62 I 3 PLUG···· · ··· ··· ·•·· •·········· ·· I IO 5 I 17 NUT··· · ···············-· -······ 2
C INDICATES CHANGE 161602
(0

~--------------------------------------~-- 0

f: ~'. . :_.-.·
,.
u,
8 "!>
0
6 -5
'----i "'
2-3 11-19 12
4
9·20

_ __,--....7! 18-27-3-17
11 I
,I

~ L -
10

I i 15
-rnmC
REF., PAIIT
m
,-
l>UCJIIPTIOH QTY
NO H'--&EIII

CI 1 3 J 5 3 89 PWG--------------------------- 1 Cl 20 3 P 6 50 SEAL-----------------~--------- m
2 1A2029 BOl.T --------------------------- 6 21 3N710 5 TUBE AS SEM. ------------------ z
cI 3 384506 LOCKWASK:R------------------- 13 22 3 P 6 55 SEAL---------------------------- Cl
4 3N 2422 BRACm ----------------------- .
516 21 BOU---------------------------
l
1
23 3N9133 BRACKET ASSEM. ---------------
llncludesl z
m
5 24 9F 297 8 t-l.lT- -------- ---------------
l 04 719 NUT---------------------------- l 2
6 3 845 08 LOCICWA SHER---------------·-
1 104586 SOLT--------- --------------- ---
l
4 I 25 5N3 861 CLAMP-------- -- ---------------
6N9 2 37 CORE AS SEM. -- ----------- ----
1
1
3 8 4 510 LOCICWASHER------------------- 4
18 11-31
Z6<l (I ncludesl
8 6F295 CUP---------------------------- 1 8M 93 07 PLUG------------------------ 2
9 3N24U
10 2N3553
TUBE ASSEM. --------------------
SEAL-------------------------- - -
l
1
14 T329 LOCK----------------------------
2N4541 7Cil£ ASSEM. -- ------------------
8
8
I C111
6F 7 06 2 WASHER---- ---------- -------
l6F 6405 SPACER------------------------
2
2
11 3N6377 ELBOW ASS£M. --------- --------- I 15 Each Includesl c 28 5M2894 WA SHER-------------- -------- - - 4
3Nl322 COOPLING ASSEM. -------------- I 1S650 DO',\{L----------------------- 1
12 llncludesl Cl 16 3 P65 6 SEAL---------------------------- 1
I 3N 1372 SEAL ASSEM. ---------------- 17 3 81915 BOLT---------------------------- 5
C I 2N 4 T E ASSEM ------------------- I
.>
C INO !CATES CHANGE 2185 80

3N1323 OIL COOLER & LINES GROUP-PART 1


Serial No. 6884 712 To 6885799 Inclusive
Refer To Page 108 For Special Parts

r
L --

3N1323 OIL COOLER & LINES GROUP-PART 2


Serial No. 6884 712 To 6885799 Inclusive

7
8
5 IO
3-2

_ _;---7 f ,__ s--- 7 (7-_j l_r---- f7..-


5-32 ,, li VALVE UITTR BRACKET
711
31 " I

-enm0
m
,-
11 '~_)
zq 112 13-3 I m
2
,~~~
G')

A(F. PART
,--.-'
_) - ... -)
';
_ll . ____
VIP.\ A-A
2
m
0£SCRlnlON QTY
NQ. NUMBER
15 5N305 ELBOW-- --- -- ----------- -------- 1 C 27 1A5822 BOLT---------------------------- 1
1 4L6213 FLANGE---- ------- -- --- - -- -- -- - -· 2 16 Sl588 BOLT----- - -- ------------------- 12 28 4l8646 TUBE ASSEM. -------------------- I
2 2 B94 7 BOLT --- ------- -- - --- ---- --- --- 3 17 384506 LOC KWASHER- ------ --------- -- -- 14 29 4F 738 7 SEAL -- -------------------------- 2
3 3 B4508 LOCKWASlf:R----------------'--- 12 18 4L8606 GAS KET----------- .-------------- 2 C 30 1A1460 BOLT---------------------------- 4
> I I 4
5
I C22 51
6H4209
BOLT -- · -- --- --· --- - --- ------ ---- 2
LOCK---------------------------- &
19
20
185174 PLUG----------- --- - · ----- ------
Sl571 BOLT-------4. 45 cmll. 75 in. I long 1
1 I 31
32
4 l 8120
5M2 89
GAS KET-------------------------
WASHER-------------------------
2
7
6
7
2N3360
3 P64 7
TUBE ASSEM. -------------------- 1
SEAL - ---- - -- -- --- -- -- ---- --- -- -- 4
21
22
L2070 · BOLT-------5. 72 cm(2. 25 In. I long I
4l6263 SUPPORT------------------------ I
I 33
S1591
6 B933
BOLT----------------------------
SPACER----------------- --------
2
2
8 9F6656 RI NG- --- --- -- ------ -- - --- - ------ 4
23
Lll4J BOLT-------------------------- - 4 I 34 5N 3051 BRACKET------------------------ 1
9 2NB62 TUBE ASSEM. ---------- -- -------- 3 8L4855 SPACER- -- ------ - --------------- 4
10 2A4639 B<X. T---------- ----- --- --- ------- 6 · 24 4L7882 PLA TI------- - ---- -- ----- ----- --- 1
11 6L6580 GASKET - --- -- --- ---- -- -- -- - ---- 4 S1590 BOLT---- - ---- --- -------- --- --- -- I
GASKET----------------------- --- I 25
12 4L8121 8L4852 SPACER-------------· ---------- 1
13 S1595 BOI. T------------ - --- -- -------- -- 4 26 105117 NUT -- --- -- --- --- -- ---- -- ---- ---- 2 b.
14 5M6213 .,,.
PLUG --- -- -- -- - -- --- -- - --- -- -- - -- 1
C INDICATES CHANGE
CD

0 218581
'------------------------------------------------J W

"··
~
.,,.CD
8
,,.
0

9-20
f'l._ -I"'--7! .,.__
I I 2a-21-3-11
!1 I

10

1-+----'---....,,...._-15 0
ffi
en
m
IIEfl PAIIT
NO. NUMBER DESCRIPTION OTY
16
l
r-
19 3 P65 l SEAL----------------------------
m
I 3J538 9 PLUG--------~------------------ I 20 3'P650 SEAL----------------------------
z
1-
2 1 A2029 BOLT------------------------- -- 6 21 3N 7105 TUBE ASSEM. ---------- ---------
26 G)
3 384506 LOCKWASHER-------------- 0 ---- 13 22 3 P65 5 SEAL----------------------------
4 3N2422 BRACKET-----------------------
Sl 621 BOLT---------------------------
l
I
23 3N9133 BRACKET ASSEM. --------------- z
m
5 11 ncluclesl
104719 NUT------------------------ ---- 1 24 9F 297 8 NUT------------------------- 2
6 3B4508 LOCKWASHER------------------ · 1 25 5N3 861 CLAMP------------~------------- 1
i I 04586 BOLT-------------------------- 4 I 6 N92 3 7 CORE AS SEM. ----------- -------- I
384510 LOCKWASHER-------------------
8 6f 2 95 CUP---------------------------- l
4
18 11-3 I 1;6
8 M 93 07
llncludesl
PLUG-------------------- --- 2
Cl 9 5N4984 TUBE ASSEM. --------- ----------- l
10 2N35H SEAL---------------------------- l
14 T3 2 9 LOCK----------------------------
21H54I TUBE ASSEM. ------------ --- -----
8
8
I 6 f 7 062
27 6 F6405
WASHER------c-------------
SPACER - ------------------------
2
2
11 3N6377 ELBOW ASSEM. ------------------ 1 15 .Each Includesl C 28 5M2 8 94 WASHER------------------------- 6
3N 1322 COO PUNG ASSEM. -------- ------ 1 IS 650 DOWEL----------------------- I
12 !Includes) C 29 8N 451 RETAINER------~---------------- I
16 3 P656 SEAL-------- -------------------- 1 C 8 N45 2 RING---------------------------- 1
S15 94 BOLT __: ________________________ _
3N 13 72 SEAL ASSEM. ---------------- 17 3.B1915 BOLT -- 0 - - - - - - - - - - - - - - - - - - - - - - - - - 5 C 30 2
-- ---- ---- --------- --------- I 2Nl487 TUBE ASSEM ---------- --------- l
., C IND I CATES CHANGE 224062

3N1323 Oil COOLER & LINES GROUP-PART 1


Serial No. 6885800 To 6887660 Inclusive
Refer To Page 108 For Special Parts

f
I.~-. {__
r ,-J
~ · r.__ L (~ - [_ [___ (_
I
I

3N1323 OIL COOLER & LINES GROUP-PART 2


Serial No. 6885800 To 6887660 Inclusive

5-4 6 7
8
5 10
3-2

_ _,"'-7fL- _S"'-7(7-_r--t _ _,---.7rL-


25-32 ,, i1 VALVE LIFTER BRA~KET ,,
,1
31
I --n-n . ~ I
C
•,,:_~,rn
m
I; '11_)1 r
29 l 12 13-3 z
m

28 19
..,
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18 1€>,-lj]7- "' I
I "
14

1
~3~l
----~
_ VIEW A-A
-
C)
z
m
REF., _ _) ~,71----- 1
I
PART
NO. NUMBER

4L6273
DESCRIPTION

FLANGE-----------·-·- - -----·----
QTY

2
15
16
5N3050 ELBOW
S 1588 BOLT--------------------------~ 12
I I ,-2'-7-rl_A_S,_8_22-,-"B"-OL_T___-__-_-
__-__-_-
, 28 4L8646 TUBE ASSEM. ___________ : ________
__-__-_-
__-__-_-
__-__-__-__ I
1
2 28947 BOLT---·----------·------ --- --- 3
3
4
3B4508
IC2251
LOCKWASHtR------ · ----------·--
BOLT-·---··---·-----··----------
12
2
17
18 I I
3 B 4506 LOCKWASHER-------------------- 14
4L8606 GASKET------------------------- - 2
. 29 4F 73 8 7 SEAL----------------------------
30 IAl460 BOLT----------------------------
2
4 ,.
> 5
6
6H4209
2 N 3360
LOCK----·-----------------------
TUBE ASSEM. --- - ----------------
4
I
19
20
21
185174 PLUG--------------- - ------- - - --
S 15 71 BOLT-------4. 45 cm(l.75 in. I long
L 2010 BOLT-------5. 72 cm 12. 25 in. I long
1
1
I
I 31 4L8120 GASKET----- ---------- - ---------
32 5 M2 89 WASHER----------------------- - -
SI 591 BOLT---------------------- - -- - --
2
7
2, .
7
8
3 P64 7
9F6656
SEAL---- - -·----- - ------------- ; -
RING-------- -.--- - --·-- - - - ------- 4
4 22 4L 626 3 SUPPORT--------------------- ·-- 1 I 33
6 B 933 SPACER------------------- - ----- 2
23
l 114 3 BOLT---------------------------- 4 34 5 N 30 51 BRA~KET ------------ - - --- - - ----- I
9 2N3362 TUBE ASSEM. ---· · -·----- - -.·- - --- 3 8L4855 SPACER------------------------- 4
10 2A46J9 60!.T-··----· · --·-- - -· ··- ··-- - --- 6 24 4L 7882 PLATE----------------------- - --- I
II 6L6580 GASKET ------------------ =----- 4 S 1590 BOLT---------------------------- I
12 4L8121 GASl<ET---·---------- - ----------- I 25
8L4852 SPACER------------------------ I
13 SI 595 BOLT------------ - --------------- 4 26 IO 5117 NUT----------- --- --------------- 2 ~
14 5M6213 PLUG---------------- - ----------- I (D
224071

'----------------------'--------~---~-------~s=~=:J~
,,.:__ ___ -·---
~
co
8 I~
REF., PART DESCRIPTION
NO. NUMBER OTY.
0
l
CI 2
3 J 538 9 PLUG--- ------------------------
1A202 9 BOLT---------------------------- 4
l o-s----.
-i I ~~--::;;'"'<..:.. "--4
-,
1;
C 3
4
3 B4506 LOCKWASHER-------------------
3N2 422 BRACKET------------------------
S1621 BOLT----------------------------
4
1
1 VI
~ "~ F·
I

Ls--- ,
2·3

--+g-20
1
5 m w \
104719 NUT---------------------------- 0 l
6 3 B4508 LOCKWASHER------------------- 1
7 l D4586 BOLT----------------------------
3 B 45 l O LOCKWA SHER-------------------
4
4
I
0 .
8 6F 2 95 CLIP---------------------------- l
9 5N4984 TUBE ASSLJ,t-------------------
10 2N3 55 3 SEAL---- ------------------ -- --
11 3N6377 ELBOW ASSEM. ----- 00 - - - - - - - - - - -
1
l
1
K -.. . . ._ ,o
C 112 3Nl322 JOINT ASSEM. ------------------ 1
3N13 7 2 SEAL AS SEM. --------------
CI 13 S l 588 BOLT----------------------------
14 T3 2 9 LOCK----------------------------
I
9
8
i--~-'"---...,J---15
-
CJ
m
en
2N4541 TUBE ASSEM. ------------------- 8
m
15 {I (Each I ncludesl r-
l 5650 DOWEL---------------------- I C 3 J 2 903 COVER-------------------------- I
16 3 P656 SEAL---------------------------- I m
cl 17 3 B 19 I 5 BOLT--------------------c------- 4
- C 30 8F6711 SEAL----------------- ----------- 1
z
C 18 5N7851 TUBE ASSEM. --------------------
19
20
3 P65 l SEAL------------------------'---
3 P650 SEAL----------------------------
3
l
1
C
C
C
C
31
32
33
•SI 5 95
5 P8245
5 N7 8 4 9
7 B9665
BOLT----------------------------
WASHER------------------------
TEE-----------------------------
PLUG---------------------------
4
4
I
I
-
G)
2
m
21 3N7105 TUBE ASSEM. ------------------- I C 5 15 91 BOLT--------------------------- 3
C122 3 P6 49 SEAL--------------------------- I 34
18 C 6 H712 7 LUG----------------------------- 3
6N 9 23 7 CORE AS SEM. ------------------- I
23 ll 8M 930 7 PLUG------------------------ 2 24-17
6F706 2 WA SHER--------------------- 2
24 5M 289 4 WASHER------------------------- 12
8N45 l RETAINER----------------------- I
25
8 N45 2 RING---------------------------- l
26 51594 BOLT---------------------------- 2
C 27 l l 351 BOLT---------------------------- 2
r, 28 5N7857 BRACKET-------------------~---- 1
C 29 5N7 856 BRACKET------------------------ l
C INDICATES CHANGE 182775
>
3N1323 OIL COOLER AND LINES GROUP-PART 1 OF 2-TYPE 1
· Serial No. 6887661-Up
An Attachment

[- - i- ·- r r r [
3N1323 OIL COOLER ANO LINES GROUP-PART 2 OF 2-TYPE 1
Serial No. 6887661-Up
An Attachment

5-4 7
6
8
5 10
3-2

_....,--...7f-"L- _ _r,._l(l___j l _ _1 '- 7rL-


25·32 ,, II VALVE LIFTER BRACKET 11
,1
I
31

-enm
C

m
1 1'l)I r-
m
2g
1 ,2 13-3
z
I I
14 1 32~ y -
C)
z
l
30-20-3 22 ; \ j33~
21 - 17 20-17
28 27-26-3 2423-32
18
71-- - - -
16-lj7 -) I _
--. ,...,_,___,r'---r'1'-'----------~
VIEW A-A
m
REF.I PART
NO . NUMBER
DESCRIPTION

1 4L6273 FLANGE--- - --------- - -- - ---- - -- - - 2


QTY
15
16
5N3050
S 1588
ELBOW
BOLT--------------------------- 12
l I
,
27 1A5822 BOLT-------------------- -- ---- --
28 4L8646 TUBE ASSEM. ------------------- -
l
1
cl2 28947 BOLT-- - --------------- -- --- - - -
C 3 3 84508 LOCKWASHER---------- --- ------- 12
3 17
18
384506
4L860 6
LOCKWASHER---------- ---------- 14
GASKET----------- -- -- - ---------- 2
I
I I 29 4F7387 SEAL---- - ----------------- - - ----
30 1A 1460 BOLT-------------------------- --
2
4

~
4 I C22 51 BOLT- - --------- - ------ - -- - ------ 2
5 6H4209 LOCK-------------------- -- ------ 4
6 2N3360 TUBE .ASSEM . ------------- ------- l
19
20
21
1B5174
S 15 71
L 20 70
PLUG---------------------------
BOLT-------4. 45 cm(!. 75 in. I long
BOLT-------5. 72 cm 12. 25 in. llong
1
1
1
I 31 4L 8120 GASKET-- - ----------- - -------- --
32 5 M2 89 ~ WASHER-- ----------- ------ -- ----
S 1591 BOLT- - ------ ----- ---- - --- -------
2
7
2
33
7 3 P64 7 SEAL- --- ------------ - - - --------- 4 22 4L6263 SUPPORT---------- - - - ----------- I j 68933 SPACER------------ - ------ - ----- 2
8 9F6656 RING--- - - - ---------- - ----------- 4 ll 143 BOLT---------------------------- 4 34 5N 30 5 I BRACKET - - - -------------- - ------ 1
23 8L4855 SPACER--- ----------- - ---------- 4
9 2N3362 TUBE ASSEM_ -------------------- 3
10 2Ad639 BOLT- 0 - - - - - - - - - - - - - - - - - - - - - - - - - - 6 24 4l7 882 PLAT[-------- - -- - ------------ --- 1 ,i.
II 6L6580 GASKET -- ------------ --- - -- ---- 4 S 1590 BOLT- ---------- - ---------------- I U)
25
12 4L8I21 GASKET- --- - --------------- --- --- I 8L4852 SPACE!l--------- -- - - ----------- I )>
13 S 1595 BOLT- --- - -- -- - ---- - -- -- --------- 4 ·•26 105117 NUT----------------------------- 2
14 5M 6213 PLUG------ - ------- - --- -- -- - ----- I
b
I
C INDICATES CHANGE 1827761 i3
U1

..____ _ - - "- - - -
.------------------------------------------------,~co
8 ~
REF.I PART
0
~
DESCRIPTION TY.
NO. NUMBER

1 3 J 538 9 PLUG--------------------------- 1 0
2 1A2029 BOLT---------------------------- 4
w
3 3 B45 06 LOCKWASHER------------------- 4
4 3 N2422 BRACKET------------------------ 1 9-20
S16 21 BOLT---------------------------- 1
5
1 0 4 71 9 NUT----------------------------- 1
6 384508 LOCKWASHER------------------- 1
7
104586 BOLT---------------------------- 4
3 B4510 LOCKWASHER------------------- 4
8 6F295 CLIP---------------------------- l
9 5N4984 TUBE ASSEM. --------~---------- 1
10 2N355 3 SEAL-------------------------- 1 L --
11 3N6377 ELBOW ASSEM. ------------------ 1 10
lZ 3N 1322 JOINT ASSEM. ------------------ 1
CJ
3N 1372 SEAL ASSEM. -------------- 1 I--J'----'--~--1s
13 S1588 BOLT---------------------------- 9 ffi
14 T3 29 LOCK---------------------------- 8 en
m
15
2N4541 TUBE ASSEM. -------------------
(Each I ncludesl
8 29 r
l S65 0 DOWEL---------------------- l 3 J 2903 COVER-------------------------- 1 m
16 3 P656 SEAL---------------------------- 1
-,1
30 BF6 711 SEAL----- ----------------------- 1 z
17
18
19
3 B1915 BOLT---------------------------- 4
5N785 l TUBE ASSEM. -------------------- l
3 P 651 SEAL--------------------------- 3
S1595
31 5 P 82 45
32 5N7 84 9
BOLT----------------------------
WASHER------------------------
TEE-----------------------------
4
4
1
-
G)
zm
20 3 P65 0 SEAL---------------------------- 1 33 7 B9665 PLUG----------- ---------------- l
21 3N7105 TUBE ASSEM. ------------------- 1 S 15 9 l BOLT-------------------------- - 3
22 3 P 6 49 SEAL--- ------------------------ l 34 6H7 l 27 LUG--------------------- -------- 3
18
6N 9237 CORE ASSEM. ------------------- l
23 SM 930 7 PLUG------------------------ 2 24-17
6F7062 WASHER--------------------- 2
24 5M 28 94 WASHER------------------------- 12
8N45 l RETAINER--------- -------------- l
25
SN 45 2 RING---------------------------- l
26 S1594 BOLT---------------------------- 2
27 Ll 351 BOLT---------------------------- 2
28 5 N7 85 7 BRACKET------------------------ l
29 5N7856 BRACKET------------------------ l
305744
>

3N1323 Oil COOLER AND LINES GROUP-PART 1 OF 2-TYPE 2


Serial No. 688766 1-Up
An Attachment

--
r r [ r r
r- ., ( ( r-

3N1323 OIL COOLER AND LINES GROUP-PART 2 OF 2-TYPE 2


Serial No. 6887661-Up
An Attachment

7
5-4 &
8
5 10

3-2

-I----7f""'L.- S "'-7(7-_J l _ _r- --...7rL -


1I 11 VALVE umR BRACKET 11
,I I
31
-0
I
112
,,r_)I
13-3
MOUNTED
ON BLOCK
m
(/J
m
r-
m
z
29

28
l~3~....._-~
Gl
z
m
REF.I PART
NOJ NUMBER
DESCRIPTION QTY
-\._ .,-1,-~-'-~=----------
I
I r·-11
C 27 l D4 719 -
VIEW A-A

NUT------- - ---------- --------- 2


15 5N3050 ELBOW-------------------------- I
l 4L6273 FLANGE-------------------------- 2 16 SI 5 88 BOLT--------------------------- 12 ! 28 4L8646 TUBE ASSEM. --- ----------------- 1
clC 32 2B941 BOLT --------------------------
3 B4508 LOCKWASHER-------------------- 12
3 17
18
3 B 45 0 6
4L8606
LOC KW ASHER-------------------- 14
GASKET-------------------------- 2
29 4F 73 8 7
~ 30 1A 1460
SEAL---------------------------•
BOLT----------------------------
2
3
4 l C22 51 BOLT---------------------------- 2 19 l B517 4 PLUG--------------------------- I 31 4L8120 GASKET------------------------- 2
> 5 6H4209 LOCK---------------------------- 4 20 S 1571 BOLT-------4.45 cmll.75 in. I long I 32 5 M2 894 WASHER------------------------- 7
6 2N3360 TUBE ASSEM. ------- -- ----------- 1 21 L2070 BOLT------ -5. 72 cml2. 25 in. I long I S 1591 BOLT---------------------------- 2
33
7 3 P64 7 SEAL---------------------------- 4 22 4L6263 SUPPORT------------------------ l 6 B 933 SPACER------------------------- 2
8 9F6656 RING---------------------------- 4 C LI 14 3 BOLT------------------------- --- 2 34 5 N 305 I BRACKET------------------------ l
9 2N3362 TUBE ASSEM. -------------------- 3 C 23 SL 4855 SPACER------------------------- 2
IO 2A4639 BOLT---------------------------- 6 C 2 W18 0 l PLATE AS SEM. ----- ·------------ I ~
11
12
6L6580 GASKET ------------------------ 4
4L8 l 2 l GASKET-------------------------- 1
C 24
C
1L4076
8 D8815
STUD-----llongl------------
STUD-----lshort)-----------
I
I .,,.
(0

13 S1595 BOLT---------------------------- 4 C 25 S 1590 BOLT-------------------------- 3 0


J--L. _ ___._ _ _ _ _ _ _ _ _ __.J'----J
14 5M6213 PLUG-- ---------- ---------------- 1 C 2_§ l W_i}2_ SIIPPOR U1
C INDICATES CHANGE 305745
0
L-------------------------------------~.,:..
..----------------------------------------------. ,..co
.,,. 8
0
UI
NOT! REF
NO
PART
NUMBER QTY DESCIIIPTION 5-5 0
UI
1 3J5389 1 PLUG 2-3 11-19 12
2 1A2029 4 BOLT 4
C 3 5M2894 16 WASHER 9-20
4 3N2422 1 BRACKET
5 OS1621 1 BOLT
C 1F7958 1 NUT
C 6 5P8245 5 WASHER
7 104586 4 BOLT
C 5P8247 4 WASHER
8 6F0295 1 CLIP
9 5N4984 1 TUBE AS .
10 2N3553 1 SEAL 10
11 3N6377 1 ELBOW AS. C>f.al 15 C
12 3N1322 1 JOINT AS. (J
3N1372 1 SEAL AS . I L_J, m
13DS1588 9 BOLT en
m
14 OT0329 8 LOCK '-,LF'ZS3'..-c~zgo_--::.-=..,=-=-=.r--r-----...U r-
15 2N4541 8 TUBE AS.
(EACH INCLUDES) m
IS0650 I DOWEL z
G)
16 3P0656 1 SEAL
17
18
3B1915
5N7851
4 BOLT
1 TUBE AS.
z
m
19 3P0651 3 SEAL
20 3P0650 1 SEAL
21 3N7105 1 TUBE AS.
22 3P0649 1 SEAL
C 23 4W5550 1 CORE AS .
24 OS1591 3 BOLT
6H7127 3LUG
25 BN0451 1 RETAINER
BN0452 1 RING 30 3J2903 1 COVER
26 0S1594 2 BOLT 8F6711 1 SEAL
27 OL 1351 2 BOLT . 31 OS1595 4 BOLT
28 5N7857 1 BRACKET 32 5N7849 ·1 TEE
29 5N7856 1 BRACKET 33 7B9665 1 PLUG
C INDICATES CHANGE 338038
~

3N1323 Oil COOLER AND LINES GROUP-PART 1 OF 2-TYPE 3


Serial No. 6887661-Up
An Attachment

(_ _
r. r
c:-1-·

3N1323 Oil COOLER AND LINES GROUP-PART 2 OF 2-TYPE 3


Serial No. 68B7661-Up
An Attachment

7
5-4 6
8
5 10

3-2

_...,----7{ 7-- ...r----7(7-..._j l_F'-7f7- -

,,
11
I
11, VALVE LIFTER BRAC KET 11
- _:...----_
31
C
m
en
1
1,2
;'l)I ,3-3
m
r-
m
I z
,._,, ~-, JI 3~=
29 14
I ©-r------.>s
Cl
z
d VIEW A-A m
NOTE REF

1
PART QTY DESCRIPTION
NO NUMBER
15 5N3050 1 ELBOW
1 4L6273 2 FLANGE 16 OS1588 12 BOLT
2 28094 7 3 BOLT C 17 SM2894 21 WASHER
C 3 5P8245
4 1C2251
12
2
WASHER
BOLT
18 4L8606
I91!l5174
2 GASKET
1 PI.UG I i
,> 5 6H4209 4 LOCK 20 OS1571 1 60LT 4 45CM(175IN JLG.
6 2N3360
7 3P064 7
8 9F6656
1 TUBE
4 SEAL
4 RING
21 Ol2070
22 4L6263
23 OL 1143
1 BOLT 5 72CM(225IN )LG
1 SUPPORT
2 BOLT
II IC 27
28
1F7958
4L8646
2 NUT
1 TUBE AS .
9 2N3362 3 TUBE AS. 8L4855 2 SPACER 29 4F7387 2 SF.AL
10 2A4639 6 BOLT 24 2W1801 1 PLATE AS . 30 1A1460 3 BOLT
11 6L6580 4 GASKET 1L4076 1 STUD (LONG) 31 4L8120 2 GASKET ~
12 4L8121 1 GASKET 808815 . 1 STUO (SHORT) 32 OS1591 2 BOLT CD
13 0S1595 4 BOLT 2sIos 1s90 3 BOLT 680933
33 5N3051
2 SPACER
1 BRACKET
"!>
0
14 5M6213 1 PLUG 26 1W9355 1 SUPPORT
C INDICATES CHANGE 338039 ~
0
--------------------------------------------------'O,
II b,
.,,.
U)

23
0
0,
8
21~

20
-7r7-- _s..__ 18
II,, VALVE LIFTER BRACKET
VIEW A-A

NOIE AEf
NO
Pl!IT
NUMIU on OESCRIPTION
20-2~
VIEW B-8 C
1 3J5389 1 PLUG m
2
3
1A2029
384506
4 BOLT
6 LOCKWASHER
en
m
4 3N2422 1 BRACKET r
5 S1621 1 BOLT
104719 1 NUT m
6 384508 1 LOCKWASHER z
7 !04586
8
384510
6F295
4 BOLT
4 LOCKWASHER
1 CUP
17 -
G>
z
m
9 5N4984 1 TUBE ASSEM.
10 2N3553 1 SEAL
11 3N6377 1 ELSOW ASSEM. 19 3P651 2 SEAL
C 20 5M2894 9 WASHER
12 3N1322 1 COUPLING ASSEM.
3N1372 1 SEAL C 21 S1591 4 BOLT
13 S1588 12 BOLT 27 68933 2 SPACER
14
15
l329
2N4541
8 LOCK
8 TUBE ASSEM.
(EACH INCLUDES)
28 I 22 ll 143
23 8L4855
24 5N3051
2 BOLT
2 SPACER
1 BRACKET
1S6250 1 DOWEL 25 S1594 2 BOLT
16 6N9237 1 CORE ASSEM. 26 8N451 1 RETAINER
17 8M9307 2 PLUG 8N452 1 RING
6f 7062 2 WASHER C 27 41)6404 1 U-801.T
C 18 3P650 1 SEAL C 28 5N7867 1 BHACKET
C INDICATES CHANGE 182769
.,
--
3N2950 OIL COOLER & LINE~ GROUP-PART 1
Serial No. 6887661 To 6887889 Inclusive

- 2 ½,,,.L·::§R.~~
r
c-c-~
..,.
~. r
r (_

3N2950 OIL COOLER & LINES GROUP-PART 2


Serial No. 6887661 To 6887889 Inclusive

5-4 & 5N3050 1 ELBOW 7


S1588 8 BOLT
8
384506
4L8606
12 LOCKWASHER
2 GASKET 5 10 q;;;;;;j"T]L~...,
MOUNTED ON
TIMING GEAR 185174 1 PLUG ,~ "i
HOUSING
on. I
Fff..TER )
_...,----7["1..._ - - _J '---7(7.-

31
2211,, VAL VE LIFTER BRACKET

---, -
I
J
·c
-
m
en
m
r
m
zg z
G)
z
28
-, .m
won I ':l I w~:.~R ionl OESCRIP!IOR

1 4L6273 2 FLANGE ,---,.-


C
C I~ 2B947
3B4508
4 1C2251
3 BOLT
12 LOCKWASHER
2 BOLT 37 38
26
27
28
105117
1A5822
4L8646
2 NUT
1 BOLT
1 TUBE ASSEM.
> I I I 5 6H4209 7 LOCK 29 4F7387 2 SEAL
6 2N3360 1 TUBE ASSEM. 34 I I 1Al460 4 BOLT
7 3P647 4 SEAL 31 4L8120 2 GASKET
8 9F6656 4 RING 20
21
Sl571
L2070
1 BOLT 44.45MM(1 .75 IN.)LONG
1 BOLT 57. 15MM(2.25 IN.)LONG.
C 13°
32 381915 3 BOLT
9 2N3362 3 TUBE ASSEM. 33 5M2894 7 WASHER
10 2M639 6 BOLT 22 4L6263 1 SUPPORT 34 3P656 1 SEAL
11 6L6580 4 GASKET 23 ll 143 2 BOLT C 35 5N7866 1 TUBE ASSEM.
12 4L8121 1 GASKET 8L4855 2 SPACER C 36 104717 2 NUT
24 4L78.82 1 PLATE C 37 6H7127

I~
13 ST595 4 BOLT 2 LUG
14 5M6213 1 PLUG 25 S1590
8L4852
1 BOLT
1 SPACER
C
C
C
38 5N7862
39 6V3541
INDICATES CHANGE
1 TUBE ASSEM.
1 JOINT ASSEM. I
404271
0
.....
. . - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - . ,i.
u,
23 7 '0/>
00
6-5 8
21~

20
-7ft....--' Ls--- 18
" VALVE LIFTER BRACKET
VIEW A-A 1I

•on HJ
NO
PAIT
IUNIEI on DESCllrTIDI

1 3J5389 1 PLUG
20-2s--
2 1A2029
3 384506
4 BOLT
6 LOCKWASHER
VIEW 8-8 12
m
4 3N2422 1 BRACKET en
m
5 S 1621 1 BOLT
104719 1 NUT r
6 384508 1 LOCKWASHER m
7 104586
384510
4 BOLT
4 LOCKWASHER
z
G')
8 6F295
9 5N4984
1 CLIP
1 TUBE AS.
17 10
I )) '\,_\ 11 11 11 lzm
10 2N3553 1 SEAL I I

11 3N6377 1 ELBOW AS. 19 3P651 2 SEAL


12 3N 1322 1 COUPLING AS. 20 5M2894 9 WASHER
3N1372 1 SEAL 21 S1591 4 BOLT
13$1588 12 BOLT 68933 2 SPACER
14 T329 8 LOCK 27 Ll 143 2 BOLT
15 2N4541

1S6250
8 TUBE AS.
(EACH INCLUDES)
1 DOWEL
28 I 122 8L4855
23
24 5N3051
25 S1594
2 SPACER
1 BRACKET
2 BOLT
16 6N9237 1 CORE AS. 26 BN451 1 RETAINER
17 BM9307 2 PLUG 8N452 1 RING
6F7062 2 WASHER 27 4D6404 1 U-BOLT
18 3P650 1 SEAL 28 5N7867 1 BRACKET
310252

> 3N2950 OIL COOLER & LINES GROUP-PART 1 OF 2 .


Serial No. 6887890 To 6887895 Inclusive

(
l r~- - ·-r.
~
( f

3N2950 Oil COOLER & LINES GROUP-PART 2 OF 2


Serial No. 6887890 To 6887895 Inclusive

,~
5-4 7
6 15 5N3050 1 ELBOW

MOUIHED ON
16
17
18
S1588
3B4506
4l8606
8 BOLT
12 LOCKWASHER
2 GASKET
8
10 ~,lL~l
TIMING GEAR 19 185174 1 PLUG
HOUSING
Oil I
. ':\ FILTER ~
__ ..r-----7(7-
VAL VE LIFTER BRACKET 11
I __..)
JI _,,
L _ J
13·3
-
C
m
en
m
r
m
29 z
G')

28
25 z
m
-1
•on 1R.E0FI rAIT
NUMBER 10 TY OESCRlnlDN
33-36 C INDICATES CHANGE
1 4l6273 2 FLANGE
2 28947 3 BOLT 28 4l8646 1 TUBE AS.
3 384508 12 LOCKWASHEA 29 4F7387 2 SEAL
> 4 1C2251 2 BOLT 37 38 C 1A1460 3 BOLT
5 6H4209 7 LOCK 130
31 4L8120 2 GASKET
6 2N3360 1 TUBE AS. 34 I I 32 381915 3 BOLT
7 3P647 4 SEAL 20 S1571 1 BOLT 44.45MM(1 .751N.)LONG 33 5M2894 7 WASHER
8 9f6656 4 RING · 21 L2070 1 BOLT 57.15MM(2251N.)LONG 34 3P656 1 SEAL
9 2N3362 3 TUBE AS. 22 4L6263 1 SUPPORT 35 5N7866 1 TUBE AS .
10 2A4639 6 BOLT C 21 2W1801 1 PLATE AS. C 136 3K6060 2 LOCKNUT
11 6l6580
12 4l8121
4 GASKET
1 GASKET
:!4
25
1L4076
808815
1 STUO
1 STUD
37 6H7127
38 5N7862
2 LUG
1 TUBE AS. ,.co
13S1595
14 5M6213
4 BOLT
1 PLUG
C
C
26
27
S1590
1W9355
3 BOLT
1 SUPPOl;IT C
39 6V3541
140 1D4719
1 JOINT AS.
2 NUT _J .,,.
40 4 272 0
co
•co
23 7 ~
0
8
!i>
21~ .....
0

20
- 7 17....- _s----- 18

VIEW A-A
,,
11 VAl VE LIFTER BRACKET

NOTE t':MI N~~lR I QTY DESCRff'JtON

1 3J5389
n
1IPLUG 20-25
VIEW 8-8
0
2 1A2029 4 BOLT 0
3 5N7867 1IBRACKET C
4 3N2422
5 S1621
1 BRACKET
0
I 130LT
z
G)
C 1F7958 1 NUT
C 6I5P8245 1 WASHER Cl)

C
7 104586
5P8247
4 BOLT
4 WASHER
-<
en
8 6F295
9 5N4984
1 CLIP
1 TUBE AS .
17
nt
10 2N3553
11 3N6377
1 SEAL
I ELBOW AS.
s:
12 3N1322 1 COUPLING AS . 19 3P651 2 SEAL
3N1372 1 SEAL C j20 5M2894 10 WASHER
12 BOLT 21 S1591 2 BOLT
13IS1588 27
14 1329 8 LOCK 68933 2 SPACER
15 2N4541 8 TUBE AS. 3 22L1143 2 BOLT
(EACH INCLUDES) 23 8L4855 2 SPACER
1S6250 I DOWEL 24 5N3051 1 BRACKET
C 16,4W5550 1 CORE AS . 25 S 1594 2 BOLT
17 8M9307 2 PLUG 26 8N451 1 RETAINER
6F7062 2 WASHER 8N452 1 RING
18l3P650 1 SE AL 2714 06404 1 U-BOL T
C INDICATES CHANGE 338036

3N2950 COOLER & LINES GROUP-ENGINE OIL -PART 1 OF 2


., Serial No. 68B7896-Up

r ~- -I - I
I " I
COOLING SYSTEM 49A.09.02

MOUNTED ON
TIMING GEAR
HOUSING
-1

31

29

37·33-17
34

PART PART
NOTE "t,
NO NUMBER an PART NAME NOTE r:.'if NUMBER QTY PART NAME
1 4L627:l 2 t LANl>t 21 1W935o 1 I !)Ul'ru~
2 280947 3 BOLT 28 4LB646 1 TUBE AS-OCTOBER WATER
C 3 SPB245 12 WASHER 29 4F7387 2 SEAL-O·RING
4 1C2251 2 BOLT 3C 1A1460 3 BOLT
s 6H4209 7 LOCK-SCREW 31 4LB120 2 GASKET
6 2N3360 1 TUBE AS 32 3B1915 3 BOLT
7 3P0647 4 SEAL-0 RING C 33 0S1591 2 BOLT
8 9F6656 4 RING-RETAINER 34 3P0656 1 SEAL - 0 RING
9 2N3362 3 TUBE AS 35 5N7866 1 TUBE ASSEMBLY
10 2A4639 6 BOLT 36 3K6060 2 LOCKNUT
11 · 6L6580 4 GASKET 37 6H7127 2 LUG
12 "N8121 f FILLER GP-OIL 38 5N7862 1 TUBE ASSEMBLY
13 0S1595 4 BOLT 39 6V3541 1 uOINT AS·TUBE
14 5M6213 1 PLUG C 2P9544 2 SEAL
15 5N3050 1 ELBOW-OUTLET C 4C 1F7968 ·2 NUT-FULL
16 OS1588 8 BOLT
C 17 5M2894 24 WASHER
18 4L8606 2 GASKET
19 1B5174 1 PLUG
2C 051571 1 BOLT 44. 45MM( 1. 751N) LG
21 OL2070 1 BOLT 57. 15MM( 2.25IN)LG
22 "L6263 1 SUPPORT-OIL COOLER
23 2W1801 1 PLATE AS
24 1L4076 1 STUD
25 808815 1 STUD
26 0S1590 3 BOLT
C- INDICATES CHANGE
B-461749

3N2950 COOLER & LINES GROUP-ENGINE OIL- PART 2 OF 2


Serial No. 68B7896 - Up

___,
49A.10 DIESEL ENGINE

CONSISTS OF :
5N3050 ELBOW-WATER PUMP TO OIL COOLER
5N3051 BRACKET-ELBOW TO CYLINDER BLOCK COVER
0S1591 BOLT-BRACKET TO ELBOW .......
2
2 6B0933 SPACER-BRA.CKET TD ELBOW
4 5M2894 WASHER

2 OL 1143 BOLT-BRACKET TD CYLINDE"R BLOCK COVER


2
2
8L4855 SPACER-BRACKET TO CYLINDER BLOCK COVER
3L6008 SPACER-BRACKET TO CYLINDER BLOCK COVER
--
FORM SMHS686O

-·r
SN3090 ELBOW REPLACEMENT GROUP-OIL COOLER
Serial No. 6882540 To 6884059 Inclusive
Provides Field Replacement For 4L6235 Shown On Page 49

-
·... ,l
DIESEL ENGINE 498

FOR USE WITH 1 .875 OUTS IDE DIAMETER OIL COOLER


INLET TUBE

4 3B4506 LocKWASHER - 3/8 IN, OR 9.9MM


2 6H7 127 SPAC ER-BRACKET TO COVER
2 S l 57 1 BOLT-BR ACKET TO COVER

FOR USE WITH 2\250 OUTS IDE DI AMETER OIL COO LER
INLET TUBE
1 3B 19 15 BOLT-BRACKET TO COV ER
2 2M7077 SPAC ER-BRACK ET TO COV ER

FOR USE WITH 2 . 250 OUTSIDE DIAMETER OIL COOLER


INLET TUBE TO FASTEN BRACKET

·- 2
1
5M2894
3N5553
WASHER-CLAMP TO BRACKET
CLAM P-OIL COOLE R INLET TUBE TO BRACK ET

FOR USE WITH 1 . 875 OUTS IDE DIAMETER OIL COOLER


INLET TUBE TO FASTEN BRACKET

2 5M2894 ~A SHER-CLAM P TO BRACKET


1 3N9327 CLAMP-OIL COO LER INLET TUBE TO BRACKE T

FOR USE WI TH 1 . 875 OR 2. 250 OUTS I DE DI A:0ETER OIL


COO LER INLET TU BE
1 3N7792 TU BE - CON NE CTO R TO BY-PASS VALVE
1 3N7793 CONNECTOR-OIL PUMP TEE TO TU BE
2 3P650 SEA L-CONN ECTOR
2 1A 2029 BOLT-CLAMP TO BRACKE T
2 3B4506 Lo c KWA SHER-CLAMP TO BRACKET
1 3N9 133 BRACKET ASS EMBL Y- OIL COOLER INLET TU BE
TO CYLINDER BLOCK S IDE COVER
(IN CLUDE S )
2 9F2978 NUT
FORM GMG02454

3N9338 OIL RETURN TUBE GROUP


Serial No. 6882571 to 6883059 inclusive
Provides Field Replacement of 3N4288 Tube shown on Pages 488 and 48D

..

It
01
0
1-2 3 Jg 34 5-2 13 3P657 SEAL--- - -- ---- -- -- -=-=-2
31 30 36 35 37
5L5985 PLATE- -- ---------- -- - --- - I
14 5L5986 GASKET -- - -- ----- ------ - -- I
15 3B 1915 BOLT--- - - --- - -- - - --- -- ---- 3
16 4L7924 BOLT------ - -- -- -- - ----- - -- I

1M----6
()
)>
7 --t
m
;;o
"'ti
17 5L5993 OIL PUMP ASSEM. -- -- - - --- I r-
18 5L 92 5 7 MANIFOLD ASSEM. - --- --- I r-
DOWEL- --- - ------ - - -- -- 4 )>
19 4L6766
PLUG-- - ------ ----- - -- - -- 2 ;;o
20 3 B 551
C 21 3P658 SEAL- ----- - - - -- -- - -- - - - - 2
22 7F8698 sou------- ----- -- ----- -· 6 CJ
(,.>
23 3 B 450 7 LOCKWASHER ----- - -- - -- - 9
11-2
8
24 2N5975
25 5L2652
MAN !FOLD ASSEM . --- - - - - I
BEAR ING- --- __ ! - ---- - - I ""
-0
c:,
8
?6 5L5982 SHAFT------ - - -- - - - ------ 2
27 4L6795 GEAR ASSEM . - -- - - - - - -- - - 2 m
REF.I PART DESCRIPTION QTY
NO. NUMBER 28 5L2650
29 4F7226
BEARI NG - - - - -- --- -- -- - 2
BOLT--- -- - ----- ------- - - · j
z
1 S 1594 BOLT- -- -- - ---- - -- --- --- - -- 7
MANIFOLD ASSEM . -- -- - -- I
G)
2 384506 LOCKWA SHER---- - -- ----- - 21 30 4L68I6
24
5L 3393 COVER----------------- -- 1 31 5L2648 BEAR ING- - - -- - - - -- - --- · I
PLUG- - ----- ------- - --- j
zm
3 4L 7923 GASKET- - - ------ -- - ------ 1 32 304603
33 9 S 1343 PLUG- - -- -- ---- - -- - ---- 2
4 5L5840 WASHER------------ - -- -- 2
23-22 5 1A2029 BOLT- ------- - ---------- - - 8 5L5992 SHAFT ASSEM . - ---- - - -- - - I
34 4L6 76 3 GEAR-- - -- - - - - -- --- -- - - I
483388 BOLT-------- - --- - ----- -- 2
6 3 84505 4L6764 KEY----- - -- ----------- I
LOCKWASHER ----- -- ----- 2

I 7 7l7735
8 4L343 7
9 3N910
GASKET- -- -- -- - -- -- - -- ---
GASKET---- --- --------- - -
ADAPTERA5SEM.-- --- - ---
1
2
1
35 4L3 770
36 6F984
37 5L2649
RETAINER ASSEM. ------ - I
DOWEL-- -- - -- -- - - -- - · -· I
BEAR ING- --- -- - -- - --- - I
Sl588 BOLT--- - - - - - - - - -- - - - - - - - 5
10 5L2649 BEARI NG - -- - -- -- --- ---- 1
11 S 1590 BOLT- ---------- ---- - - -- - 4 38 4M8974 LOCK- --- - -- -12 Hole!- - -- - I
15-2 14 13 12 5L4949 LOCK-- - -----15 Hole !----- I
12 4L6 l 99 TUBE---- -------- - ------- - 1
C INDICATES CHANGE 150163

.>
3N2694 OIL PUMP GROUP
Serial No: 68B2540 to 68B3059 inclusive

,
r-- ( --- ( - ( ( ( r
L_ f

3N2694 OIL PUMP GROUP


Serial No. 6883060 to 6885182 inclusive

17 3N5554 OIL PUMP ASSEM. --------------- 1


4 1 A2029 BOLT---------------------------- 6 IIncludes)
REF., PART DESCRIPTION QTY 5 4 B33 88 BOLT---------------------------- 2 18 5L9257 MANIFOLD ASSEM. -- -------- I
I
NO. NUMBER
6 3 B4505 LOCKWASHER------------------- 2 (Includes)
I 5M289 WASHER------------------------ 4 7 7 L 77 3 5 GASKET------------------------- 1 19 4L6766 DOWEL------------------ 4
2 3 B4 50 6 LOCKWASHER----~-------------- 10
32 20 38551 PLUG------------------------ 2
3 5L 5840 WASHER------------------------ 2
21 3 P658 SEAL----- ------------------- 2
22 4F7226 BOLT------------------------ 8
3N911 COVER ASSEM. -------------- 1
23 llncludesl
4 B97 83 BALL-------------------- l
24 5L2652 BEAR I NG------~--------- 1
WASHER--3.04mmf.12 in . lthk. 9
25 8H3526
'5L6267 WASHER-·-l.27mmf.05 in.lthk. 9
26 5L5982 SHAFT---------------------- 2
27 4L6795 GEAR ASSEM. ---------------- 2
25-1 (Each Includes} 0
28 5L2650 BEAR I NG----------~----- 2 m
29 58 5059 BOLT------------------------ 1 en
30 6L8806 MANIFOLD ASSEM. ---------- l m
r-
Uncludesl
31 5L2648 BEAR I NG---------------- 1 m
32 3 D4603
33 9 S1343
PLUG-------------------
PWG--------------------
3 z
2 G)
6L3 546 SHAFT ASSEM. --------------- l
34 4L6763
(Includes) zm
GEAR-------------------- I
4L6764 KEY---------------------- 1
11-2 35 4L3770 RETA INER ASSEM. ------------ 1
8 4 L3 437 GASKET------------------------- 2 I 36 6F984
llncludesl
DOWEL------------------ l
9 3N9 l O ADAPTER ASSEM. --------------- 1
37 5L2649 BEAR ING-------------- l
J
I a~rl -
~ h 5L2 64 9
(Includes)
BEAR ING----------------0-- 1 S1588 BOLT----------------------- 5
110 38 4M8974 LOCK--------{2 hole)-------- 1
C 11 1C22 51 BOLT---------------------------- 4 5L4949 LOCK--------15 hole)-------- l
12 6L8809 1U BE---------- ------------------ 1
IA2029 BOLT------28.45mmfl.125 ln.)long 2
13 3 P6 53 SEAL---------------------------- 2 -OR-
25-22 I I I AI \ \ I I I14 3N7730 PLATE---------------------------- 1
C
39
S1588 BOLT------31.75mmll.25 In. )long 2
3 N7 731 GASKET------------------------- 1
15 S1591 BOLT--------------------------- 3
C 5M2894 WASHER-------- ----- 2
16 4 l7 9 24 BOLT---------------------------- l
C INDICATES CHANGE 2Z062Z (11
0
>
0,
0
tD

4 FRONT ACCESSORY 4 REF., PART


NO. NUMBER
OUCRIPTION QTY

DRIVE HOUSING
3-2 5N3795 PUMP ASSEM.·--·----------·-
ISeparate Illustration!
2 ~~i: o ~t1;;:=:;:;;-;~-;_"o;i~~~-;;ld
3 5M2894 WASHER--·-63.5mml2.5 in.I thick 16
~
4 4L3437 GASKET----------------------- 2
Q 5 3N9 IO ADAPTER ASSEM. ------------ I
llncludl!sl
()
)>
6 5L2649 BEARING------------------ I -t
7 7 L7 73 5 GASKET------------------------- I m
g 4 B33 88 BOLT-------·------------------
9 M197 4 WASHER----------------------
2
2
.,,
;o

9 IA2029 BOLT------------------------ 6 r-
IO 1C2251 BOLT------------------------- 4 r-
11 S1591 BOLT------------------------ 3 ►
;o
3N7730 PLATE------------------------ I
l2 3N7731 GASKET-------------------- I
13 6L8809 TUBE------------------------- I
0
Cl,)
6 14 3 P653 SEAL-------------------!..___ I -...J
15 L7?24 BOLT----------------------- I '()
OJ
11-31 10 3-9 m
z
G)
zm
12

14 22062)

>
5N3794 OIL PUMP GROUP
Serial No. 6885183 to 6885433 inclusive
5N3795 Pump parts are shown on Page 50C-1

(
{ t:

SN3794 OIL PUMP GROUP


Serial No. 6885434 To 6886603 Inclusive
8N2742 Pump Parts Are Shown On Page 50C.06

4 ; 4 REF. PART IOTY


I FRONT ACCESSORY NO. NUMBER
DESCRIPTION

3-2 \ I
DRIVE HOUSING
I/ C I 8N2742 PUMP ASSEM. ---------------
(Separate lllustratlonl
S1588 BOLT------------------------- 2
2
5L5840 WASHER-···l.27 mmf.05 In. I thick 2
3 5M2894 WASHER----63. 5mml2.5 in. I thick 16

Q ~~ IT7 ~If\/ I I I: 4L3437 GASKET------------------·-----


3N910 ADAPTER ASSEM. ----• ---------- l
llnciudesl
2

~ 5L2649 BEAR ING----- ------------- l C


7 7L7735 GASKET-----------------------·· I ffi
2 (/J
8 4 83388 BOLT·-·····-· ·-····-········-·- m
9Ml974 WA SHER·-·----····--··---··· --- 2
9 IA2029 BOLT------------·------------ 6 r
10 IC2251 BOLT··-····----------------- 4 m
ll S1591 BOLT--··-------··--------·---
PLATE·-··-···-·-·-----------
3 z
12 3N7730 I C)
3N7731 GASKET----------------------
6 711 f-'
,n 6L8809 TU BE-----·------------------
14 P653 SEAL-----------------------
I
I
l
z
m
15 4L7924 BOLT-----------------------·- I

10 3-9
/! I

12
>

U1
14 224060 0
'--------------~----------------------,----------------'O
.--------------------------------------------------------,01 0
5L9257 MANIFOLD ASSEM. ---------------1 1 fl
5 10 {19 S4188
(I ncludesl
PLUG----------------------- - 13 ....
0
4 K138 8 SEAL-------------------------- 3
13
II 14 6L8806 MANIFOLD ASSEM. --------------- 1
11
19 ~
s 343 ~~~~~~~~--------------------
12 5 L26 48 BEA.RI NG--------------------
2
1
13 4L3770 RETAINER ASSEM. --------------- 1
(Includes)
14I6F984 DOWEL------------------------ 1
15 5 L2649 BEARING---------------------- 1
16 16 1 W1871 SHAFT ASSE(vt------------------- 1
51588 BOLT---------------------------- 5
17 {I4M 8 97 4 LOCK----(2 hole)---------------- 1
5 L4 94 9 LOCK----(5 hole)---- ------------ 1
1 Wl868 GEAR ASSEM.-----(12 teelhl------ 2
18 II (Each I ncludesl C
17 5 L2 65 0 BEAR ING-------------------- 2
m
19J 5 L5 982
20 7 F86 98
SHAFl-------------~------------ 2 en
BOLT---------------------------- 6 m
5N3806 HOUSING ASSEM. --------~------ 1 r
21 ( I ncludesl
m
5 L265 2
22n 5N3810
BEAR ING---------; _________ _
GASKET------------------------
l
1
z
DESCRIPTION !OTY
BN 13 42
23 1 Y2681
5M4987
COVER---- ------------- ---------
OOWEL--6.35mm!.25 ln.J---------
OOWEL---12.45 mm!.50 in.)------
I
2
2
-
G)
z
m
24~ L2 07 0 BOLT---------------------------- 2
T573 BOLT-~----------------- --------- 1 9 S4190 PLUG---------------------------- 1
5M2894 WASHER--------- ---------------- 16 25 7L2224 SEAL---------------------------- 1
5 N3811 PLATE------------------------- 1 261954182 PLUG---------------------------- l
5 N 3812 GASKET------------------------- 1 3 35 85 3 SEAL---------------------------- 1
1N93 49 SEAL--------- --- --- ------ -- ----- 1 27 5 15 90 BOLl---------------------------- 5
9 S4 I 8 5 PLUG---------------------------- 1 28 1A2029 BOLT---------------------------- 4
8 L 2 786 SEAL---------------- ------------ 1 29 LI 143 BOLT---------------------------- 4
7 l4F7226 BOU--- - ------------------------ 3 30 9 S 134 3 PLUG- - -------------------------- I
8H3526 WASHER-----3.04 mml.1196 In. l 9
5L6267 WASHER---1.27 mm!.05 in. )thick 9
3 P6 58 SEAL- -------- ------------ - - ------ 2
> 21
23 234523

1W1873 OIL PUMP GROUP


Serial No. 68B6604 To 6887660 Inclusive. Part Of 5N3794 Oil Pump
Group Shown On Page 50C.02

ei,J;, ,I;..);;'.::r!~ "'.';_1;;;&r11 ;~}Jf{.: 1./~-i:df


-----1 --~ { -~- [ [ .
I_
c_ ___l ,L
c:=, r

5N3794 Oil PUMP GROUP


Serial No. 68B6604 To 68B7660 Inclusive. 1W 1873 Pump Parts
Are Shown On Page 50C.0 1

4 FRONT ACCESSORY 4 REF.I PART DESCRIPTION QTY


NO. NUMBER
DRIVE HOUSING
3-2 C l Wl873 PUMP ASSEM. ------------------
(Separate lllustrationl
5 S l 588 BOLT------------- --------------- 2
2
5l5840 WASHER----l.27 mm(.05 in.I thick 2
3 5M2894 WASHER----63.5mm(2.5 in.lthick 16
4 4L3437 GASKET------------------------- 2
Q 5 3N9l0 ADAPTER ASSEM.---, ------------ l
( lncludesl
6 5l 2 64 9 BEAR I NG-------------------- 1
f 7 l7 73 5 GASKET-----------~-- ----------- 1 C
8
4 B33 88 BOLT--------------------------- 2 rn
9 Ml 9 74 WASHER------------------------- 2 en
9 I A 2029 BOLT------- ------------------- -- 6 m
IO l C2 2 51 BOLT--------------------------- 4 r
II S 159 l BOLT--------------------------- 3 m
12
3 N773 0
3 N77 31
PLATE---------------------------
GASKET-------------------------
I
l
z
C)
6
13 6l8809
14 3 P6 53
llJBE---------------------------
SEAL----------------------------
I
1 z
m
15 4 l7 9 2 4 BOLT----------------------- ----- I

11-3
,. I JO 3-9
I

12
>

UI
0
13 n
L__ _~ - - - - - ~ N
14 C INDICAlES CHANGE
234522 0
U1
0

~
f>
0
I
w
32 4

PART DESCRIPTION
NUMBER

g N7890 PUMP ASSEM. -----------


(Separate Illuslrationl
S 15 88 BOLT-- ------------ -- ------------- 2
2
15l5840 WASHER-l.19mml.0469 in. }thick-- 2
3 5M2894 WASHER -2. 79mml.109 in. }thick-- - 6
4 4l3437 GASKET-------------------------- 2
5 S1618 BOLT------------------------ -- --- 2
6 7l7735 GASKET---- - ------- ---- - --- - -- - - I
7 51594 BOLT---- - - ----- --------- - -- - ---- 6

8~
3N9 IO ADAPTER ASSEM . ----- --

206642
fl ncludesl
BALL - ------------- - --- ----- -- 3
-enmC
9 5L2649 BEARING--------- - ----------- I m
10 S 1571 BOLT---- -- -- - -- --------,--- - - - -- - 4
r
II 3N773I GASKET-- -- ------ - -- -- --- -------- I m
3 · 10 4 12 3,P653 SEAL------- ---------- -- --- ---- --
13 <iL8809 TUBE-- - ------- - -------- - - -- ----- -
2
I
z
C)

FRONT ACCESSORY
14 S 159 I
15
BOLT- --- -- -- ---- ----- ----- ------
3N7730 PLATE- - ---- --- --- - ---- --- - -- ----
3
I
z
m
DRIVE HOUSING I
16 5N4411 BOLT- - --------- - ----- - ---- -- --- - I

II

12

182777

>
5N7891 ENGINE Oil PUMP GROUP
Serial No. 6887661-Up
5N7890 Pump Parts Are Shown On Page 50C.04

__ :· _ · __ i_._

J (- (. _
[ ( ( r
DIESEL ENGINE SOC.04

12

16
19

38

22-27

18

36

14
DESCRIPTION TY.
588 BOLT---------------------------- -
l Wl871 SHAFT ASSEM. ------------------ 1 5N3806 HOUSING-------------------··--- l
1W186 GEAR------------------------ 1 5L265 ~ BEAR ING--------------- ------ l
3N8247 KEY------------------------- 1 7F 86 98 BOLT--------------------·-·-·-·· 6
2 1N9349 SEAL---------------------------- 1 5N38 l O GASKET--·------------·--------- 1
3 LI 143 BOLT------------------------- - -- 4 4M 897 4 LOCK--·--12 holel--------------· 1
4 5 M2 89 WASHER-----------------·------- 16 5L4 949 LOCK ·-··15 holel-·--·------------ 1
5 TS 73 BOLT--------------------------- 1 28 9 S4190 PLUG---------------------------- 1
6 5N38 ll PLATE--------------------------- 1 2M97 8 0 SEAL------------·-----·-··------- 1
7 5N3812 GASKET------------------------ -- l 29 9 S418 2 PLUG--------------------------- - 1
8 8N1342 COVER-------------------- ------ 1 3J 7354 SEAL---------------------------- l
5 M4987 DOWEL--------llargel----- -------- 2 30 L2 07 0 BOLT-------·------------ -------- 2
1Y2681 DOWEL------(smam-------------- 2 31 1Wl868 GEAR ASSEM. ------(12 teeth)-- --- 2
9 9 S4185 PLUG------- ------------ -------- l 32 5 L265 0 BEARING-------------------- 2
3 K360 SEAL---------------------------- 1 33 5LS 982 SHAFT-------·------------------- 2
10 4 F7 226 BOLT------- -----------------··-· 3 34 l A202 9 BOLT----------------------- ---- - 4
11 5P8244 WASHER--2.Smm<.098 ln. lthick·-· 9 35 9 S13 43 PLUG---------------------------- l
5L626 7 WASHER-· 1. 27mml. 050 In. )thick- 9 36 2 S2781 PLUNGER------------------------ 1
12 5N7881 MANIFOLD ASSEM. --------------- 1 6N 12 80 SPRING------------------------ l
13 4L6766 DOWEL---------------------- 4 37 8 J 8559 PLUG-------------------------· -- l
14 5N8 l 75 PLUG-------------------------- -- l 7M8485 SEAL----------------- 0 - - - - - - - - - - 1
2 S4078 SEAL---------------------------- 1 38 9 S4191 PLUG------------------------ ---- 2
15 3 P658 SEAL---------------------------- 2 3 Jl 907 SEAL---------------------------- 2
16 5N4408 MANIFOLD ASSEM, ------·-···--- l 39 6 V351 0 ADAPTER---------- -------------- l
17 5L2648 BEAR ING-------··--·-·----- 1 40 4K 1388 SEAL---------------------------- 3
18 9 S1343 PLUG--------------------- --- 1 41 2 S2251 SEAL---------------------------- 1
19 4L3770 RETAINER ASSEM. -------·------- 1· 42 4F89 65 BOLT---------------------------- 2
20 6F984 DOWEL------·---------------- l 43 9 S4188 PLUG------------ --------------- - 2
21 5L2649 BEAR ING--------·-· -·------- l
182778

5N7890 ENGINE OIL PUMP GROUP


Serial No. 6887661-Up. Part Of 5N7891 Engine Oil Pump Group
Shown On Page 50C.03
U1
0
n
7-8
5L9257 MANIFOLD ASSEM. ------------ ---
(lndudesl
I I I~
IO {lg S4188 PLUG------------------------ 3
4Kl388 SEAL------------------- - ------ 3
II
13
14 6L8806 MANIFOLD ASSEM. --------------- I
llncludesl
15
ll
12
19SB43
5L2648
PLUG -- ------ - -- -- - --- - -- -----
BEAR ING------------ - -------
2
I
13 4L3770 RIT AINER ASSEM. ------- - ----- - - I
llndudesl
14 ,6F984 DOWEL----------------------- -
15 5L2649 BEAR ING-------------------- --
5N3796 SHAFT ASSEM. ----------
II ncludesl
16 {l4L6 763 GEAR --- -----(12 teeth!-------- 1
4l6 764 KEY----------------- . - - ------ - I
BOLT -- -- ----- ------------ - ----- 5
51588
LOCK---- -- -(2 hole)-------------
C
17 {14M897 4 1
17 5L4949 LOCK-------(5 hole!------------- I m
GEAR ASSEM. -------112 teeth}---- en
4L6795
!Each Includes)
2
rn
r-
181 5L2650
19 5L5982
BEAR I NG-- -- -- ---- - - -; - ----- - -
SHAFT--- - ----- ·- ------------- - --
2
2 rn
18 20 7,F8698 BOLT---- -------------. -- -------- 6 z
5N3806
21(1
5L2652
HOUSING ASS£M. ----------------
llncludesl
BEAR I NG--- - -----------------
I

I
-z
G)

m
DESCRIPTION QTY 22 l5N3810 GA SKIT-----------. ---------- - --
5N3808 COVER ASSf.M_
T5 73 BOLT---- -- ------ - ------- -------- I II ncludesl
5 M 28 9 4 23 {IIY2681
WASHER------------------------- 16 DOWEL -ii. 35 mml. 25 In. I----- 2
5N 3811 PLATE----------- - ------------- 1 5M4987 DOWEL--12. ~5 mml. 50 In. 1---- 2
5 N3812 GASKIT- -- -------------------- - - I 24 {2070 BOLT-------------------- - ------- I
IN 9 3 49 SEAL------------------ -- - ------- 1

~f""
25 954190 PLUG-·------------------- ------- I
9 S418 5 PLUG------------ --- ------------- 1 7L2224 SEAL--------------------------- - I

: 8 L 278 6
~:~;~~~
SEAL----------------------------

~~~~~~~~~~--;~~-~;~~;;;-,~---,--
5l6267 WASHER---1.27 mm(.05 in. I thick
I
:
9
PLUG------------------ --------- -
335853 SEAL------------ -- --- - ----------
27 S1590 BOLT--------------- - ------------
28 I A2029 BOLT--- --- -- --- ------ --- --- -- -- -
I
1
6
4
3 P6 58 SEAL-------------------------- - -- 2 29 Lll43 BOLT------------------- --------- 4
2-24 22 21 2206 2•
23
> 5N3795 OIL PUMP ASSEMBLY
Serial No. 6885183 To 6885433 Inclusive
Part Of 5N3794 Oil Pump Group Shown On Page 50B

,- ,- r
r r r

8N2742 OIL PUMP ASSEMBLY


Serial No. 68B5434 To 68B6603 Inclusive
Part Of 5N3794 Oil Pump Group Shown On Page 50C

5L9257 MANIFOLD ASSEM.


llndudesl
10 119 S4188 PLUG--------------- --------- 3
13 4 K 1388 SEAL-------------------------- 3
6 L8806 MANIFOLD ASSEM. --------------- 1
11
19 s 1343 ~~~~~~~~-------------------- 2
12 5L2648 BEARING-------------------- 1
13 4L3770 RETAINER ASSEM.--- , ----------- 1
llndudesl
I~ I6F984 DOWEL------------------------ 1
15 5L2649 BEARING--------------------- - I
16 5N3796 SHAFT ASSEM. ------------------- I C
llndudesl m
1611 4L6 76 3 GEAR--------112 teethJ--------
4 L6 764 1(£¥-------------------------- - en
m
S 15 88 BOLT--------------------------- ; r-
17 \l4M897 4 LOCK-------I2 hole)------------- 1
17 5 L4949 LOCK-------I5 hotel------------- I ·m
4L6 79 5 GEAR ASSEM. -------112 leethl---- 2 z
18
5l2650
19 5L5982
!Each Includesl
BEARING----------------------
SHAFT--------------------------
2
2
-
C)
zm
20 7F 86 98 BOLT----------------- ----------- 6
5N3806 HOUSING ASSEM. ---------------- 1
21 II ncludesl
5L26 5 2 BEAR! NG--------------------- I
REF., PART DESCRIPTION QTY 22 5N3810 GASKET------------- - --- --------- 1
NO. NUMBER
8N1342 COVER--------------------------- 1
>
l T5 73 BOLT---------------------------- l 23 { 1 Y2681 DOWEL--6. 35 mml.25 in. I-------- 2
2 5M2894 WASHER------ ------------------- 16 5M4987 DOWEL--12. 45 mml.50 in. I------- 2
3 5N 3811 PLATE------------------------- 1 24 L207 0 BOLT---------------------------- 2
4 5N38 I 2 GASKET------------------------- I 9 S4 I 90 PLUG---------------------------- I
5 !N9349 SEAL---------------------------- I 25
7L2 2 2 4 SEAL----------------------- ---- - I
9 S418 5 PLUG----------------------- --- -- l { 9 S 4182 PLUG---------------------------- 1
6 8l2786 SEAL---------------------------- I 26
33 585 3 SEAL---------------------------- I
7 4F7226 BOLT---------------------------- 3 27 SI 5 90 BOLT---------------------------- 5
8H3526 WASHER-----3.04 mml.1196 In. I 9 28 I A2 02 9 BOLT-------- --- ----------------- 4
B 5L6267 WASHER---1.27 mml.05In.lthlck 9 29 ll 14 3 son---------------------------- 4 UI
9 3 P658 SEAL----------------------------- 2 0
30 9 S 13 4 3 PLUG---------------------------- I 0
21
23 224061 0
L-------------------------------------------------~m
r

01
0
0

REF.I PART I
NO. -NUMBER
DESCRIPTION !on
1 8L5369 BASE ASSEM. - ---- - -------- -- ---- I
CI z 8L5457
GAS KET- - ---------- -- -- ---- -- -- -- l ()
C 3 51627 BOLT---------(4. 50" long)-------- 7 )>
4 4L8661 PLUNGER ASSEM. -------- -------- z --◄
BOLT------ -- -- ------ -- -- ------ -- 8 m
5 51594 LOCKWAS HER--- -- --- - -- -- - --- -- - ;:o
3B4506 .8
6 4H5440 COVER---- -- -- - --- -- -- -- -- -- -- -- - 1
7 7L3111 GAS KET- -- ------ -- -- -- -- --- ---- -- 2
-rr--
""ti

8 4B8586 PLUG-- -- -- -- - --- -- -- -- -- -- --- - -- 2 )>


9 6L7204 BELL------ -- -- -- -- - ----- -- ---- --- 1 ;:o
51588 BOLT---- -- -- -- -- -- -- -- -- - - -- -- -- 4
IOll 5M 2894 WASHER------------ -- -- -- -- -- --- 4 0
789457 2 c...,
1
lll6L719& 6~~~ET- --- -- - ----- - - --- --- - - - - - 1
.......
,0
6L7205 COVER-- --- --- ---- -- -- -- -- --- ---- 1 to
121/5B6031 GASKET------ ----------- - -- ----- - z
4F3517 SCREEN ASSEM. --------- -- --- --- I m
13 S 1616 BOLT-------------- --- -- - ------ -- 6 z
14 8F8682 LOCK ---- ------------ -- -- -- --- --- 3 G)

y, ~---~---,~,'
0,------~'-..::X
'="'" (@~
I
i\ f'~
15 S.1756 BOLT----(4. 25 " long-Marked XI- --- 2
16 8L8418 TUBE ASSEM. ---- -------- --- --- -- 1
17 7L444 7 CAP ASSEM. --- --- - -- -- -- - --- - --
cl 18 2N 9841 BOLT--------(Ground Body)- -- --- 1
C INDICATES CHANGE
1
-z
m

17
J
115564

8L5368 OIL PAN AND BASE GROUP


Serial No. 68B2540 to 6883059 inclusive
Refer also to Pages 114B through .1158 for special parts

':,~

'mL.,.-~~L~--- ~~?.:~L ...~}')~M _ -~~~r ~- ;·.::1~1 -., .--~ l


. --r - '·{ " - · r ·--:c..
r
.
[ ....,,,,.
r r
-r
·/

8L5368 OIL PAN AND BASE GROUP


Serial No. 6883060 to 6884711 inclusive
Refer also to Pages 1148 through 1158 for special parts

REF.I PART QTY


NO. NUMBER
-
cI ~.;~t;;i ~:~~tr~~~~:~---------------·- --
c 3 5 16 2 7 BOLT-------------------- - ---- - --
I
1
9
4 4L8661 PLUNGER ASSEM. 2
S 1594 BOLT ---- -- ------ 8
5
3 8 4506
6 4H5440
7 7L31ll
LOCKWASHER - --- ----- -- -- --- - -- -
COVER--- - --- -- -- -- - - ----- -- - ----
GA SKET -- -------------- -- -- ----- -
8
1
2
-0
m
(/)
8 4B8586 PLUG-- ----- ---------- - --- ------- 2 m
9 6L 7204 BELL- ---·-- --- - --- - --- - - --- - ------ 1
r-
51588 BOLT- ----- ---------- - - -- ---·---- 4 m
10ll 5M 289
7 B 94 5, 7
WASHER---------------- -- -------
LOCK - - -- -- -- - - -- -- - - -- -- -- -- -- - -
4
2
z
(i)
II 6L7'198
6 L7 205
GASKET--- - - -- -------------------
COVER------ -- --- - ------ ---- -- ---
I
I
-z
12 5B6031 GASKET----------------- --- - ----- 2 m
4F3517 SCREEN ASSEM. --- - - - - -- -- --- --- I
13 51616 BOLT ----- -- - -------- - ---- --- ---- 6
14 8F8682 LOCK-- ·---- ---------- --- -------- 3

> o, tJ::======~ tol \ · )~ I


16, 8L8418 TUBE ASSEM.
17 7L444 7 CAP ASSEM.
18 2N9841 BOLT--------fGround Bodvl- -----
C INDICATES CHANGE
0 0 0 ~

150170
c.n
.;
01
-i e-21 20 REF., PART
NO. NUMBER
DESCRIPTION OTY
)>

l 3N6359 BASE ASSEM. ------------------- 1


2 8L5 45 7 GASKET------------------------- 1
0 0 0 0 3 S 1627 BOLT------------------- - -------- 9
-,. 2 4 4L866l PLUNGER ASSEM. ------ ---------- 2
,,
5 S 15 94 BOLT---------- ------------------ 8
6 3 B45 06 LOCKWASHER-------------------- 8
~1 , ,,. ... , ~✓ •- · 7 4H5440 W,'ER--------------------- ----- 1
;
,:, 8 7l3 ll l GAS KET------------------------- 2
) ci 9 6 V18 97 PLUG---------------------------- 2
()
w
t 11
u
3N 907 5
7 B9 45 7
5M 2 894
GASKET-------------------------
LOCK----------------------------
WASHER-------------------------
l
2
4
)>
-t
m
n S 1616 BOLT-------·--------------------- 6 ;;:o
M SF 8682 LOCK---------------------------- 3 ~
6l7205 CCNER------------------------ - - l r-
B 5 B 6031 GAS KET----- ---------- ---------- 2 r-
M 4F 3517 SCREEN ASSEM. ----------- ------ l )>
TT 6 l7 204 BELL------- 0 - - - - - - - - - - - - - - - - - - - - l ;;:o
13-14 1A2029 BOLT------ -- ----------------- -- -- 4
17 CIIB
19 2N9841 BOLT--------------------'--------- 1 0
9 m 7L4447 CAP ASSEM. ----------------- ---- 1
(.,,>

8~8418 UBE ASSEM. ---------------- --- - 1


......
I~ M6953 WASHER - ------ --- --------------- l -0
0,

m
z
G)
z
m

0 /0 0

22-19
6-5

> C INDICATES CHANGE 229871

5N2033 OIL PAN AND BASE GROUP-Part 1


Serial No. 68B4712 to 68B7660 lncJusive
Refer also to Pages 114B through 1158 for special parts

·,.;.·
(~ :j'
~-I --'--l_ - ·-·[ ----- [ - ·· 1 -, -c
r_ [ [_ -- [_ -- [
[- -

5N2033 OIL PAN AND BASE GROUP-Part 2


Serial No. 6884712 to 6887660 inclusive

REF.I PART DESCRIPTION Ort


NO. NUMBER

1
2
e J 5 3 89
B26 61
PLUG--------------------------
PLUG-------------------------
3
I
3 N19 51 TEE-------------------::,---------- I
18 4 N77 92 TUBE--------------------------- I
5 P6 4 9 SEAL--------------------- -'---- I
N7 4 7 9 HOUSING------------------------ I
P6'56 SEAL--------------------------- I
N8519 GU IDE-------------------------- I
4
8 P64 8 SEAL---------------------------- I
0
9
10
S 15 88
M 2 894
BOLT---------------------------
WASHER--------------------- --
4
6 -
m
' 11 N4 87 5 SPRING------ ----------- ------- I (I)
m
12 4L 813 8 PISTON----------------------- I r-
13 N7 793 ·coNNECTOR--------------------- I
14 P 6 50 SEAL-------------------------- 2 m
15
16
S 15 71
S 2185
BOLT------ --------------- ------
SPACER-----------------------
2
2
z
(i)
17
18
N3 860
5N3 85 9
PlA TE-------------------------
ClAMP--- -------------- ------ --
1
I
-z
19 L 13 51 BOLT--------------------------- 2 m
20 3 B4506 LOCKWASHER------------------ 4

6
>

VIEW A-A 169455

(J1
_,
03

r- (
t
I
I

8L5368 OIL PAN BASE GROUP


Serial No. 68B7661-Up

Rff PART DESCRIPTION QT Y.

Olli 10 01 C
NO.

l
NUMBER

5N846 BASE ASSEM. -------------------


GASKET---------------- - --------
I
I
28L5457
QJII I 3S 1627 BOLT--------------------------- 9
PLUNGER ASSEM. -------------- 2
]t,••' u ' ~ ~< 5
44L866l
51594
3 B4506
6 4H5440
BOLT-- - ------------------------
LOCKW ASHER _______ .,_--- --- ----
COVER- -- ---- --- -- -- - - - - - -- --- -
8
8
1
7• 7L3 l l l GASKET------------------------ - 2

:i:
6Vl 89 PLUG-- - ----- -- - - - -- - - - -- - - - - - - 2
6L7204 BELL---------------------------- 1
0
lA2029
l 5M289
BOLT-------------------- ----- --
WAS HER---------------- --- -----
4
4
-
m
LOCK------- - ------------------- (/)
7 B9457 2
GASKET- - ---------------------- l
m
Cl 11 3N9075 r-
6l7205 COVER-- - -- - - - -- - -- -- - -- - - --- -- l
l2(l5B6031 GASKET---------------- ------- 2 m
4F3517 SCREEN ASSEM. ---------------- l z
BOLT------------------------ --- (i)
z-
13 S1616 6
14 BF 8682 LOCK----- - -------------------- 3
Cl 15 4M6953 WASHER---------------------- - I
m
16 8L84l 8 TUBE ASSEM. ----------- - ------- l
17 7L4447 CAP ASSEM. ------------------- l
18 2N9841 BOLT----(grou nd body)--------- 1
cl 19 3J 5389
C 20 5P8248
PLUG--------------------------
WAS HER------------ -- ----- -- --
1
9
.,

17

C INDICATES CHANGE 182762 0,


j,

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. ~ .
,
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~:,;

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r 1-2 3 4 ·,s-.. 6 g 7 8 10
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-
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;;rj. w
12 .......
~- 17 -0
:, ...~
I 2N3784 HOUSING ASSEM . 0,
8
m r294J HOUSING----------- ------ ---- m
16
z 9 2N3561 HOUSING- ----------- --------- z
10 2N3584 GASKET----------------------- 0
-1 l
<j)
0 t 15 11 · ZN3582 C0VER----- ---!l. H. )- -- ---------- 1
;;o C 112 3N4496 INDICATOR GROUP--- ---- ----- ---
,(Separate Illustration!
1 z
m
0
m REF., PART OESCRIPTION QTY PIN----- -- -- -- -- ------ ------ -- -- 2
;;u
ITSSO
NO. NUMBER
14 2N3786 GU I DE - --- ------- - --- -- -- - -· -- -- 2
- C IND I CATES CHANGE
z 1
2
T57 3
3B4506
BOLT- -- -- --- ------------.- -- -- --- 14
LOCKWASHER- -- ----------- --- -- 18
15 2S5100 VALVE ASSEM. --- ---- --- --------
16 ZN3583 GAS KET - ------ - -- --· - --- - _____:
1
1
(j) 20 4H6530 SPRING------ - ------------------ 2
3 2 N 3581 COVER - -------!R . H. !------------ l 17 55484 ELEMENT ASSEM. --------------- - 4
21 8M44 38 SEAL- -------------------- -- ----- 2
7:J 4 1J6473 RING---------------------------- 1 18 4 S613 7 STUD-- - -- -- --- -- ---- -- -- - -- --- -- 4
22 2N3574 CUP------------ ---- -- : _____ _____ 2
>
;;u
5
CI 6
4L 584 7
3N4316
VALVE---- -- ------ --- -----.- -----.- l
SPRING-- --- ---------·------ --- - 1
1D4717 NUT --- --- - -- · - --- - -- -- ------ -- ---
Sl593 BOLT -- - ------- -- - -- - -- -- - -- -- ---
4
2
9-9'4190 PLUG- --------- -- -- - -- ------ ' - - -- I
23 {l3861' WASHER--------------- -- --- ----- 1
-j
7 4L5849 GUIDE-- --- ---- --- ----- -- ------- 1 l9il5l51 80 WAS HER--- -- --- - - -- --- -- - -- ---- 2
Vl
11·5170

> OIL FILTER (2N884 N/ S)


Serial No, 6882540 to 6882562 inclusive
3N4496 Indicator parts are shown on Page 53

;~i,,
·•. , '.t,
........:·~··:/ ,:!
•. ~-A'.;.._


!.· . ,
:-•,
I
... , . .
-' • • ~•~
,.,
·:·'. }~;,
-..·.
.

( ( r L-
r- [_ ("_ __

2N884 OIL FILTER GROUP


Serial No . 6882563 to q882998 inclusive

-,,~ ~

3 9 7 8 12 24 10

.....c..

0
·• m
en
m
r-
f•
2 - 18 ~ A m
z
Gi '
·. I&
--z
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20
21
', AEF.
NO. 22
23
24
C 125
C 26 "'
,..,__
i~

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·- l;
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I
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....
, ~ J
01
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7 8 12 24 10

1-2

23
()
1-------11 )>
-I
m
;;o
-
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r--
r--
)>
70

~ - - Cj 8 j3N5550 HOUSING ASSEM. ----------- - -- 0


2-,s~ !Includes>
C,.)
Mr-----z7
3N5 5 51 HOUSING-----------------·---
ZN 3 58 4 GASKET - -----------------------
""
,0
c:,
3N7937 COVER ASSEM.
!Includes I m
5l 3 776 INSERT--------------------- 26 z
6J 468 INDICATOR ASSEM. ----------- - (i)
12 ~
2M 9 780
(I ncludesl
SEAL------------ - ---------- I
-z
13 IT 550 PIN------------"---- - --------- 2
21 SM 44 38 SEAL--------------------------- z I I m
FIEF., PART 14 ZN 3 786 GUI DE---------------- - -------- C 22 ZN 357 4 CUP----- - ----------------- -- -- 2
NO. NUMBER
DESCRIPTION QTY 2
5 B59 4h PLUG--------------------------- J
I5 ZS 5100 VALVE ASSEM. ----------------- I 23
I T5 73 BOLT------ - --- ----- --- -- ------- 14 16 2N3583 GASKET------- - ---------------- C SF 2 5 34 GASKET------------------------ I
I
2 3 B4506 LOCKWASHER---------- -- ------- 18 24 3 H23 88 SEAL----------------------- - --- J
17 5S 484 ELEMENT ASSEM . ------ --------- 4
3 2N3581 COVER-- --------IR. H.1----------- I 4 S 513 7 STUD---- - --------------------- C 25 SM 6214 PLUG-------------------------- I
4
CI 4 9H40l5 RITAINER----------------------- I IS ID 4 717 NUT---------------------------- C 26 3 B551 PLUG-------------- ------------- I
4
5 4L5847 VALVE-------------------------- I 5 159 3 BOLT--------------------------- C 2H8829 PLUG-------------------------- I
2 27
6 3N43l6 SPRING- - ------ -- ---------- ---.-- I 19 5L 5180 WASHER------------------------ C 5 L3 3 77 GASKET------------------------- I
2
7 4L5849 GUIDE--- --- ------------~ --07--- I 20 4H6530 SPRING------------------------- 2 C 28 3J 5389 PLUG- I
C INDICATES CHANG£ · 157134

>
2N884 OIL FILTER GROUP
Serial No. 6882999 to 6883261 inclusive

l
~; :c,.,,_. ~.~·

( _.,-7,.j.J:.¥;:,,-.-
----~---l.,
I r ~,
r-- - {

2N884 OIL FILTER GROUP


Serial No. 6883262-Up

1-2 3 25 4 26 5 9 6 7 12 24 10

1-2-28

23
1------11

21
2(
-m0
CJ)

l--2,
CI 8j3N7951 HOUSING ASSEM. m
19 (Includes) r-
II~

°
9 3N816 7 HOUSING--------------------
2-18 m
10 2N35 84 GASKET--------------------------
3N7 93 7 COVER ASSEM. ----------- -- ----- ·11 z
17 G)
13
11
5 L 3 77 6
(Includes)
INSERT---------------------- -z
lo 6J 468 INDICATOR ASSEM.--(pressute)-- m
14
12 !I (Includes) 30
2M 9 78 0 · SEAL------------------------ 1
15 13 1T550 PIN------------------------------ 2
14 2N3 786 GU IDE-------------------------- 2 22 3N 79 9 4 CUP---------------------------- 2
.,,
I ':.E6: N~~~~R I DESCRIPTION QTY
15 255100 VALVE ASSEM.-------tneedle)----
16 2N35 83 GASKET--------------------------
1
l
23 5 B594 6 PLUG----- - ---------------------
8F 2534 GASKET------------------------
1
l
17 5 S484 ELEMENT AS SEM. ----------------- 4 24 3 H23 8 8 SEAL----- ---------------------- l
l TS 73 BOLT--------------------------- 14 4 S 613 7 STUD---------------------------- 4 25 8L 9 83 5 RING--------------------------- I
18 I 04717 NUT----------------------------- 4 26 5M621'4 PLUG------ ----- ------------- -- - I
2 3 B4506 LOCKWASHER------- ------------ 18
3 2N3581 COVER-------- --(R. H. I----------- 1 S 15 93 BOLT---------------------------- 2 27 3 J 53 89 PLUG--------------------------- l
4 9H4015 RETAINER----------------------- 1 C 119 { 3H7654 WASHER-----(large)-------------- 2 CI28 T431 WASHER------------------------ 9
S 4LS847 VALVE---------(controll--------- 1 5L5180 WASHER------(smalll------------- 2 'Z'I 2H8 8 29 PLUG--------- ------------------ l
6 3 N43 I 6 SPRING------------------------- I C 120 3N8 05 3 SPRING------------------~------ 2 5L33 7 7 GASKET----- ----- - -------------- l
7 4L5849 GUIDE-------------------------- 1 21 8M4438 SEAL---------------------------- 2 30 3 B 5 51 PLUG- -- ------------------------ 1
C INDICATES CHANGE 229880 01
tv
~-------------------------------------------------------------------------------_)·•"' 0
•_•w.1j

52D CATERPILLAR D3 79B ENGINE

-----
-==--=~ OIL~
FILTER
- \

) ~:J'll
r
REF. PART

=(
NO . NUMBER DESCRIPTION QTY

I ----------- --- - ------ -----


2 3N 8102 DEFLECTOR--- - -- -- -- -- ------- -- -- l

\
~ _j
__r-- ~ -
• I
I

-------- 1

151332

·,,.
3N8103 DEFLECTOR GROUP
Serial No. 6883142 to 6883262 inclusive ..~.
·>1·.
--
'

"r'
!

.
ATTACHMENTS 53

2 3 4 S 6

I REF, ,ART DEICRl,TICJN QTY


NO. NUMBER

I 1 5L3377 GASKET- - --------- - -- --- ---- - --


2 6B808 SCREW--------------------------
1
l
3 3N4328 CONNECTOR-- --- --- --- ------- -- 1
I 4 5L4013 WASHER - --- ----- -- --- ------ --- - l
5 3F4995 GASKET------- - ----------- ------ 1
L- - 7
6 6J468 INDICATOR----- -- ---- ---- ---- --
7 3N4327 BLOCK----------- -- ---- ----- --
1
1
8 3H2388 SEAL---- - ---------- --- --------- l
9 5 K32 94 CUP--------------------- ----- -- l
10 3N4 330 HOSE ASSIM. ----(32. 38" Long)-- - l
11 3B 7724 BUSHING----------------- ------- l
12 C 12 8L5008 ELBOW----- -- - -- ------------- - -- l

C INDICATES CHANGE

141135

3N4496 OIL FILTER CHANGE INDICATOR GROUP


Serial No. 6882540 to 6882562 inclusive
Part of 2N884 Oil Filter Group shown on Page 52

CONSISTS OF: PAGE


1 6L9457 HARDWARE AND DR !VE GROUP.,.............. 72
1 2L3333 HYDRAULIC GAUGE
1 2L8342 HYDRAULIC HAND PUMP
1 2L8343 ACCUMULATOR
1 6L2794 DtAGRAM--FOR USE ABOVE 60o
3 6L2852 RESERVOIR MOUNTING STRAP
1 6L2666 STARTER CO NTROL VALVE--FOR 8SE ABOVE 600
1 6L28 53 RESERVOIR--FOR USE ABOVE 60
1 6L4241 RESERVOIR--FOR USE BELOW 600
1 6L4264 D IAGR.A M--FO R USE BELOW 60o
1 6L4694 S TARTER CONTROL VALVE--FOR USE BELOW 600
1 6L8720 RECHARGING PUMP ASSEMBL Y
1 7L8656 HYDRAULIC CRANKING MOTOR--FOR USE ABOVE 600
1 7L8657 HYDRAULIC CRANKING MoTOR--FoR USE BEL OW 60°
1 2N3341 FILTER
8 3 L4238 AccUMU LATOR BRACKET ASS EMBL Y
EACH CONS !S T I NG OF:
2 484277 WAS HER
2 5B5620 BOLT
2 2L5683 CLAM P--AccUMULATOR
1 2L5684 SuPPORT--AccUMULATOR CLAMP
2 4M5280 NuT
4 3N9503 ACCUMULATOR ASSEMBLY--P!STON T YP E
EAC H CONSISTING OF:
3N9502 PLA TE--WARN I NG
1S8411 TA G

6L4040 HYDRAULIC STARTING SYSTEM ARRANGEMENT


FOR TEMPERATURES BELOW 60 DEGREES FAHRENHEIT USE EITHER GLOW
PLUGS, WATER HEATER OR ETHER STARTING AIDS. CANNOT BE USED WlTH
CHA RGI NG GENERATORS OR ALTERNATORS
I
' 3L7604-SHIELD- - - - - - - - - -2 rSOll ··-·····-·· m093'
I en
~

6F8907-CLI P- - - - - - - - - - - 4 2-LOCKWASHER - - - - - - 384505


!Nol Shownl I-BRACKET- - - - - - - - - JL5864
3H5I0-GA SKET - - - - - - - - - - 2 I-SWITCH- - (Push)- - - -8L5000
·sJ566-BOLT- - - - - - - - - - - -6 (Used Without Glow Plugsl
3845I0-LOCKWASHER- - - - - - 6

I I'I 5L3913-WIRING DIAGRAM- - - -I


5L3912-WIRING DIAGRAM- - - -1 2-SPACER- - - - - - - - - -4F6526
,j (Use with Grounded System)
3L6655-WIRING KIT- - - - - - - 1 2-BOL T - - - - - - - - - - S 1591

III
1
()
1
l
1 Consisting of:
458785-W I RE - - - - - - - 11 feet
2-LOCKWASHER - - - - - - 384506]
I-BRACKET - - - - - .- - - - 5L6941 )>
2-CONNECTOR - - - - - - - 9F9203 -I
I
0
(Number JOI m
I
4S8784-W I RE - - - - - - - - 2 feet 4-BOLT - - - - - - - - - - - S 1613
HOCKWASHER - - - - - 384504 ,,;;:c
1, (Number 6)
4S8787-WIRE - - - - - - - ·11 feet 4-WASHER - - - - - - - - - 484276 -rr
li \ II (Number 14) 2-SWITCH - -(Magnetic! - 9F3099
lL9899-xRKER - - (Card of) - - 1
2L9724-C IP- - - - - - - - - - a 3
rNUT ······----- 4122~
-4M62
4-LOCKWASHER - - - - - -
)>
;;:c
I
l IH5166-CLI P- - - - - - - - - - - 2
1 2L8076-TERMINAL - - - - - - - - 4}
4-WASHER- - - - - - - - - -8F908
4-NUT - - - - - - - - - - - 482043 0
w
I\ (Number ID Screw) 4-LOCKWASHER - - - - - - 384501
12 of each in each Switch
......

,i 2lOl71-TlRMINAl -Ila" Sm~- I


(Use with Number 10 Wire)
2L8081-TERMINAL-(l/2" Screw)- 2
(Use with Number 14 Wirel
9F3099J
4-TERMINAL - - - - - - - - 3L7634
Q in each Cable Assem . 4L99831
..0
c:,

m
z
- 2L8054-TERMINAL -(1/2" Screw!- 2 I-MOTOR ASSEM. - - - - - 8L5937
(Use with Number 6 Wire)
2L8052-TERMINAL-(3/8" Screw)- I
(Use with Number 6 Wire)
(See Separate I lluslrationl
I-CABLE ASSEM. - - - - - - 4L9983 -z(i)
4H8310-STRA P- - - - - - - - - - I 4-CLAMP- - - - - - - - - - 4H7655
m
9F9203-CONNECTOR - - - - - - - 2 2-BOLT - - - - - - - - - - - S 1594
8L84!3-TIE - - - - - - - - - - - - 6 2-LOCKWASHER - - - - - - 384506
3S2093-TIE - - - - - - - - - - - - 2
8L5939-M0TOR ASSEM. - - - - - I I-CABLE AS SEM. - - - - - -4L9983
(See Separate Illustration)

123088
ll
>
i 6L274i fLECTRIC STARTING GROUP- 32 Volt - S.A.E. Standard Engine Rotation-Type 1
li 8L5937 & 8L5939 Motor parts are shown on Pages 56 through 59
I
il
I
~-
~
t
J
1
i
!•
J

j
i
r
I..
r [- [- [-

6L2747 ELECTRIC STARTING MOTOR GROUP-32 Volt-S.A.E. Standard Engine Rotation-Type 2


3T2774 and 3T2773 Electric Starting Motor Group shown on Pages 748 & 74E

3L7604-SH I ELD-------------"-- 2 2- BOLT---------------- 2F2093} L


6F 8907-Cll P--------------s-~- 4 2-LOCKWASHER-------- 3 B4505
I-BRACKET----------- IL5864 --=~-----~
(Not Shown)
3 H5 l 0- GASKET----------------· 2
S1566-BOLT--------~---------- 6
1
1-SWITCH----(pushl--· 8L5000
tused without Glow Plugs)
384510-LOCKWASHER--------- 6
! ,5L3913-WIRING DIAGRAM~-----1
2-SPACER--------------4F 65 26
I II
5L3912 -WIRING DIAGRAM----- 1
(Use with Grounded Systemf
3L6655-WIRING KIT~-----------1 2- BOLT ------------------515 91;
II consisting of:
4S8785-WIRE-----------ll feet
2 -LOCKWASHER-------- 3 845 06
l -BRACKET------------- -5 L694 l
(Number Im 2 -CONNECTOR----------· 9F 9203
II 458784-WIRE----------- 2 feet 4-BOLT-------------------51613
!Number 6) 4-LOCKWASHER---------3 B4504
4-WASHER------------- 4 B42 76 )>
4S8787-WIRE-----------ll feet
II 2- SWITCH -- !Magnetic) 9F3099 -l
!Number 14) -4
IL9899-MARKER--(Card of)---·· I 4 - NUT ----------------- 4F 22 94 )>
I 2L 9724-CLIP-----------------3 4-LOCKWASHER---------- 4M62
\I I H516 6-Cll P----------0-----· 2 4 -WASHER ---------------g f 908 I
j
()
:::c
\I s:
2L8076-TIRMINAL---------~--4i 4 - NUT------------------4 B2043
(Number 10 screw) 4- LOCKWASHER---------3 B45 0 l
' !I 2L807l-TIRMINAL-(l/2"screwl-I , 2 of each in each Switch m
I II (Use with Number Io Wire} ' 9F3099 z
-4
4--TERMINAL------------ 3L7634

t
2L8081-TERMINAL·ll/2" screwl-2 (,/)
(Use with Number 14 wire) (2 in each Cable Assem.4L 9983 l
I
_ 12L8054-TIRMINAL-(l/2"screwl-2
(Use with Number 6 wire)
cl -MOTOR ASSEM. -------312774
(See Separate lllustratioNl
2l8052-TIRMINAL-(3/8"screw)- l I-CABLE ASSEM. --------4L 9 9 8 3 - - -
(Use with Number 6 wirel
4 H8310 - STRAP-------------- I 4-CLAMP ---------------4H 765 5
9F9203-CONNECTOR------~--- 2 2-BOLT ----------------- S1 5 9 4 ~
>
8L84 l 3-TIE------------------ 6 2 -LOCKWASHER--------3 B45 06
S2093-TIE-----~------------ 2
312773-MOTOR ASSEM. --------1 C I-CABLE ASSEM. ---------4L 9983
(See Separate lllustrationl

303034

~
C INDICATIS CHANGE
.------====;-~~~'- -i~ 5 NOTE Aff
NO
PART
NUMBER QTY DESCRIPTION 9 / --::::; 7

~
6 - ~
-
' '
,: ~\
2 3 1 3L 7604 2 SHIELD .

f! BE
2 4L9983

5P0745
2 CABLE AS.
(EACH INCLUDES)
CABLE ((1000 GAUGE)
16
; '
i, 3L7634 2 TERMINAL II
3 3H0510 2 GASKET 13
4 OS1566 6 BOLT
,, 384510 6 LOCKWASHER
CY · 5 3T8943 1 MOTOR GP.
B 6 2F2093 2 BOLT
1, B 3B4505 2 LOCKWASHER
B
B
7 1L5864
8 8L5000
1 BRACKET
1 SWITCH (PUSH) 12/ " i
9 4F6526 2 SPACER
!I 10 OS1591
3B4506
2 BOLT
2 LOCKWASHER
!J
I
I )>
=1
I

11 5L6941 1 BRACKET
\ 'I
ii
12 OS1613 4 BOLT II / )>
384504 4 LOCKWASHER ('")
484276 4 WASHER
I ,1 ::c
I II 13 9F3099 2 SWITCH AS . (MAGNETIC)
(EACH INCLUDES)
:1
;1 , ·
s:
m
1J 14 482043
15 4F2294
2 NUT (SMALL)
2 NUT -JAM (LARGE) ,'J
I! z
--1
CY
16 9F9203
17 3T8944
2 CONNECTOR I
en
1 MOTOR GP.
18 4H7655 4 CLAMP. B USE AS REQUIRED
19 0S1594 2 BOLT C INDICATES CHANGE
3B4506 2 LOCKWASHEH E ORDER BY THE CENTIMETER
Bf 6F8907 4 CUP F NOT SHOWN
FY 3L6655 1 WIRING KIT GP. Y SEPARATE ILLUSTRATION

3327 83
.>

6L2747 ELECTRIC STARTING · MOTOR GROUP-32 VOLT


3L6655-Page 61H. 3T8944-Page 74D.0 1 And 3T8943-Page 74K.0 1

~:'~tif~;.~;.;'.} '_.f: .•>:;_ .•. ~~/~t/:-~~::f-,i:_-::·; :~.\~·'-f; ~.., .·


_ _ ,...::i.. ·l__ - -L _-_·---L
-··•·, _· .
••)_ ; -~~---
r
6L2748 ELECTRIC STARTING GROUP-32 Volt-S.A.E. Opposite Standard Engine Rotation-Type 1
8L6205 Motor parts are sh.own on Pages 60 and 61

3L7604-SHIELD - - - - - - - - - -2 rBOLT - - - - - - - - - - - 1H37ll


6F8907-CLI P- - - - - - - - - - - 4 2-LOCKWASHER - - - - - - 384505
(Nol Sh own} I-BRACKET- · - - - - - - - JL5864
I-SWITCH - - - (Push) - --8L5000
I
3H5l0-GASKET - - - - - - - - - -2
SJ566-BOLT- - - - - - - - - - - -6 (U sed Without Glow Plugs!
13B4510-LOCKWASHER- - - - - - 6
I' 5L3913-WIRING DIAGRAM- - - -1
5l3912-WIRING DIAGRAM- - - -J 2-SPACER - - - - - - - - - -4F6526
I II (Used with Grounded System I
3L6655-WIRING KIT- - - - - - -. l 2-BOLT - - : - - - - - - - S 1591

I
I Consisting of:
~S8785-WIRE - - - - - - - 11 feet
2-LOCKWASHER - - - - - - 384506
I-BRACKET - - - - - - - - -5L694l
I (Number IOI
4S8784-WI RE- - - - - - - 2 feet
2-CONNECTOR - - - - - - - 9F9203
4-BOLT - - - - - - - - - - - S 1613
I (Number 6) 4-LOCKWASHER - - - - - 3B4504

I
I 4S8787-WIRE- - - - - - - 11 feet
(Number 14}
4-WASHER - - - - - - - - - 4B4276~
2-SW IT CH - - (Magnetic} - 9F3099
),-
-t
\
I 1L9899-MARKER- - (Card ofl- - -1
2L9724-CLI P - - - - - - - - - - - 3 _
r NUT ----------- -4F22~
4-LOC KWASHER - - - - - - - 4M62
-t
),-

l II 1H5166-CLI P- - - - - - - - - - - 2
2L8076-TERMINAL - - - - - - - -
(Number 10 Screw)
4}
4-WASHER - - - - - - - - - - 8F908
4-NUT - - - - - - - - - - · 482043
4-LOCKW ASHER - - - - - - 384501
0
I
~
I 12 of each in each Switch m
ll
IJ ,,.,11-rrRMINAl - """ s«~1-1
(Use with Number 10 Wire) 9F3099}
4-TERMIN AL - - - - - - - - 3L7634
z
2L8081-TERMINAL- 11/2" Screwl-2 -t
(Use with Number 14 Wire) 12 in each Cable Assem. 4L9983l Vl
2L8054-TERMINAL- 11/2" Screwl-2 I-MOTOR ASSEM. - - - - - 8L6205
(Use with Number 6 Wire) (See Separate I llustration}
2L8052-TERM INAL- 13/8" ScrewH I-CABLE ASSEM. - - - - - - 4L 9983
(Use with Number 6 Wire)
4H8310-STRAP - - - - - - - - - - 1 4-CLAMP- - - - - - - - - - 4H7655
> I I I\ \. \ I 9F9203-CONNECTOR - - - - - - - 2 2-80LT - - - - - - - - - c - 5 1594
8L8413-T IE - - - - - - - " - - - - 6 2-LOCKWASHER - - - - - - 384506
3S2093-TIE- - - - - - - - - - - - 2
8L6205-MOTOR ASSEM. - - - - - 1 I -CABLE ASSEM. - - - - - -4L9983
(See Separate I llustrationl

tn
123093 (11

.,,;1;,,.,,,
m
(JI

3L7604-SHIELD · · - · • • • • • - 2 2-BOLT - · · · • · • • • • · 2H3737 .....


0
6f8907·CLIP· • • • · · · • · • - 4 2-lOCKWASHER • • • • • • 384505
!Nol Shown!
3H510-GASKET • · • • · · · · ··2 1 :::~~;~~~ -_ ·_~,;u·s~,-_-_-_ ~ -,7'_.,,.;-_---------:1L'z...,:~l(_..-n=;:r1-=::...Jl
S1566·80LT- - - 0
- - - -6
- - - - !Used Wilhoul Glow Plugs I
84510-LOCKWASHER • - - - - - 6
5l3913·WIRING DIAGRAM- - - ·I
50912-WIRING DIAGRAM- - • ·I 2-SPAC[R - • • · • · · • - ·4f6526

I ! !Used with Grounded Systeml


3L6655-WIRING Kif- - - - - - - 1
Consisting of:
S8785-WIRE - - - - - - - II !eel
2·80ll · · · - - · · - • • S 1591
2-LOCKWASHER - • • - • · 384506
I-BRACKET - • • · • • - • -5L6941

~
!Number 101 2-CONN[CTOR - • - - • • • 9f9203
4S8784-WIRE · · · - - - - 2 leet 4-BOU ~ - - - - - • • - · • S 1613
!Number 61 4-LOCKWASHER · · • • · 384504
4S8787-WIRE- - • • · - - 11 leet 4-WASH[R · · • - · - · · · 484276
!Number 141 2-SWllCH · - IMagneticl • 9f3099
IL9899-MARK£R- - !Card oil- - -1 )>

l
4-NUI - - - - - - - • - • • -4F2294
2L9724-Cll P - - - - - - - - - - - 3 HOCKWASH[R · - · · • • - 4M62
=1)>
\!
IH5166-Cll P- - - - - - - - - - - 2 4-WASH[li - - • · · - • · - - 8F'l08
2UKl76-TERMINAl - - - - - - - - 4} 4-NUI - - - - · - • · · · - 4B2043
!Number 10 Screw! 4-LOCKIVASHER - - · · - - 384501 0
2l807HERMINAl - 11/2" ScrewH 12 ol eJCh in each Swilch ::t
I 1 (Use with Number 10 Wirel
1 2UKl81-TERMINAl- ll/2" Screwl-2
9f30991
HERMINA[ · - - - - - - • 3L76.34
s::
m
1l IUse with Number 14 Wirel
2L8054-TERMINAL - 11/2" Screwl-2
IUse with Number 6 Wirel ·
12 in each Cable Assem. 4l 99831
Cl-MOTOR ASSEM. - · • - -312777
(See Separate lllustrationl
2
-i
en
2l8052-TERMINAL - 1318" ScrewH I-CABLE ASSEM. · · - - · • 4 L 9 9 8 ~
IUse wilh Number 6 Wire)
4H8310-STRAP - - · • - - - - - - I 4-CLAMP- - - . - - - .. - 4H165S I
9F9203-CONNECTOR - - - - - - - 2 2-BOLI . - - - . •• - . • • S 1594
8l8413-TIE- - - - · • · - - - - - 6 2-LOCKIVASH[R · - ••.. 3B4506 >----.
3S209H IE· • • - - - - - - - - - 2
3T2777-M010R ASSEM. - - - - • 1C HABLE ASSEM. • - • • • ·4L9983
(See Separate llluslrationl

> C INDICAT£S CHANGE 303043

6L2748 ELECTRIC STARTING GRP-32 VOLT


S.A.E. Opposite Standard Engine Rotation. Type 1
3T2777 Electric Starting Motor Gp Shown On Pages 55.02. 55.03 & 55.04

C ·-c~~•<t (i'.',;..y½·-:t~f~':-~E~~, ·1 __,, · 1 '·-- r .···-- -r


.____ . ·-r
I
,. .r~T---,
l -. _I

l I

3T2777 ELECTRIC STARTING MOTOR GROUP-32 VOLT-PART 1 OF 3


Part Of 6L2748 Starting Motor Group Shown On Page 55.01

REF.I PART DESCRIPTION ioTv( 115 13 H3 6811 NUT----------------------------- , I


NO. NUMBER C 16 3 T505 l SOLENOID ASSEM. --------------- l
l 3 698 23 BOLT---------------------------- 6 (Separate lllustrationl I 16
2 ll4789 LOCKWASHER ------------------ 6 f7
3 3T5440 FRAME ASSEM.------------------ I 17 6H3622 SCREW ASSEM. ---------- -------- 4 15

4
5
6
7
8
3 T342 3
9 G436 7
3 T3 42 4
(I ncludesl
CUP- ---- --------------------
BUSHING--------------------
PLUG-----------------------
3H3680 NUT------ -----------------------
7M327 WASHER----------- --------------
1
l
l
1
I
18
19
20
21
22
23
9F 4 97 6
3F3 79
7M 325
4 M 18 31
7L2894
I H262 9
LOCKWA SHER-------------------

INSULATOR---------------------- l
PLUG---------------------------
GASKET-------------------------
I
SCREW-------------------------- 12

3
1
STRIP--------------------------- 3 ~ ----
t
9 7M865 l ARMATURE ASS EM.-------------- I 24 7F3488 SHOE--------------------------- 6
10 3 L338 0 BUSH ING------------------------ "I )>
ll 5L6425 COIL ASSEM. -------------------- I II
12 9H3 75 7 WA SHER-------------------------
13 7F 34 94 WASHER------------------------
2
1
=1
)>
14 7 M326 CONNECTOR--------------------
n
C INDICATES CHANGE :c
~
m
~
en

6-4
>

,i)-
y
23
24

I 2
C INDICATES CHANGE 304597 I~m

l
U1
!JI
0
REF., PART
NO. NUMBER
DESCRIPTION TY.
18
20 21 w
3T3422 WIRE ASSEM. -------------------
1
11 5P562l WIRE--.23ml9. 06 in.I ' 7-10-17
2 2L807l ltRMINAL---tl/2 in. screw}--- i
3 2L806 6 n:RM INAL------------------- l
4 3T3106 SCREW ASSEM. ------------------ 3
5 2 J 816 3 SEAL---------- -- ---------------- 1
6 7M330 Pl.Alt ASSEM. ------------------- ·1 20 21 12
7 7F3 525 WASHER----.----------------- 12 II
8 7F3520 PLATE------~---------------- 1
9 5 H6 46 7 SCREW---------------------- 3
10 7H2079 LOCKWASHER---------------- 12
11 2L66 79 Pl.Alt----------------------- 3
12 7F35 l3 HOLOER--------------------- 6
13 7F 35 22 SCREW---------------------- 3 8
14 7F 3512 SPRING-------------------- 12 )>
15 7M331 Pl.Alt ASSEM. -------------- 1
16
17
3T470 9
7F 7611
Pl.Alt----------------------- 3
SCREW---------------------- 3
=1)>
18 7M332 Pl.Alt ---------------------- l n
19 3H3697 SCREW--------------------- 3 :c

~·- 3:
m
z
-I
en

~ 2t"·~\
I
3 H368 l NUT-----------------------------11
26 , 7F3 494 WA SHER ------------------------ . l
27 9F4976 LOCK WA SHER------ ------------ l
25~~.
20 2F2860 SCREW-------------------------- 12
27 21 7M329 BRUSH ASSEM. ------------------ 12
b 22 7F3491 WASHER-~----------------------- 2
24 23 3 H3680 NUT--------------------- -------- l
24 6N3279 INSULATOR--------------------- 1
A OR DER BY THE MffiR 300370

3T2777 ELECTRIC STARTING MOTOR GROUP-32 VOLT-PART 2 OF 3


., Part Of 6l2748 Starting Motor Group Shown On Page 55.01

rr~/ -.,.,~ ·:,:, ·~:~ l~ "-:


~i
- --------:.._

r r r r r
r r r-

3T2777 ELECTRIC STARTING MOTOR GROUP-32 VOLT-PART 3 OF 3


Part Of 6L2748 Starting Motor Group Shown On Page 55.01

6 8 17 21

~
\------ ►
j.....--' 20 4M 1831 PLUG----------------------------
21 3T4700 HOUSING ASSEM. ----------------
l :t),
l
(")
-----:r-J--- 22 9G9818
II ncludesl
BU SH ING-------------------- I :c
cfl-) \ 14
23 3T3424
24 3T3423
PLUG------------------------
CUP- ------------------------
1
1
~
m
@ \ 4M 1833 SCREW--38. lmmll. 5 in. )long----
25 7M336 5 z
SCREW--22. 23mm!. 875 In. Jlong-- 1 -f
(/)
26 lM9971 5PACER------ -- ---- -- --- -- ------ 1
27 315343 DRIVE ASSEM. ------------------

~-_)
__:::::;---
614M 182 7 RETA INER-------------------- - - -
7 l H l 023 SEAL--------- -------------------
8 3T 3420 HOUSING ASSfM. ---------------
28 4Ml854 SHAFl------- -- --------- ------ -- -
29 2D6392 SEAL- ----------- ------------- ---
30 369823 BOLT---- -- -- --- - -- -- --- -- ------
1
1
l
7
16 11 ncludesl 31 1L4789 LOCKWASHER-------------------- 7
26 9 3T3424 PLUG---- -------------------- l
> 10 3 T3 4 2 3 CUP----- ------------------- 1
11 9G981 7 BUSHING------------------- 1
12 2 F66 78 SEAL------------- ----------- 1
REF.I PJI.RT DESCRIPTION ~TY.
13 3T3433 PLUG------ --------------- - - l
NO. NUMBER
14 4M 18 51 GASKET----------------~-------- l
1 9M7606 PLUNGER ASSEM. ---------- ------ 1 15 9M 7611 RING---------------------------- 2
2 3 6 9821 WASHER------------------------- 1 16 2J816 3 SEAL--- ------------------------- 1
3 4M 182 9 BOOT---------------------------- l 17 4M 1853 LEVER ASSEM. -------- ----------- 1
4 4M 18 28 RETAINER-------- --------------- l 18 5 M 3 034 LOCKNUT------------------------ l
5 9M 76 09 SPRING-------------------------- 1 19 7L 2 8 94 GA SKIT-------------------------- 1 U1
U1
3 0044 •
0
~------------------------------------------------------' .,:,.
01
01
\
3l7604-SHIELD ------------- 2 r-BOLT ------------------ 55091 I r=, !!B ~ I )>

<f8907-CUP ----------------- 4& 2-LOCKWASHER -------- 384506


(Use as Requlredl 1-SWITCH ------------- 2P4749
3H510-GASKET ------ -------- 2 (Used Without Glow Plugsl
S1566-BOI. T ----------------- 6 I-LEVER ---------------- §'3437
1-SCREW --------------- 5L7200,
I' _384510-LOCKWASHER ------- -- 6 HOCKWASHER --------- 384501
II 3N7681-WI RING DIAGRAM ---- l &
(Parts of 2P4749 Swilchl
2-SPACER -- ------------ 4F6526
, 31.6655-WI RING KIT GROUP ···-1 & 2-BOLT ---- ------------- S1591 1
(Separate Illustration) 2-LOCKWASHER -------· 3B45061 ()
1 I-BRACKET ------------- 5L6941 ),,
,, 2-CONNECTOR -----··-·· 9F9203 -I
m
4-BOLT -------------- -·· S1613
4-LOCKWASHER -------- 3B4504
4-WASHER -·-··-·-·-·-· 484276
,,
;:o

' 2-SWITCH----(magnelid--9F3099
r-
,--
rNUT ---------------- •m< )>
.I i 2-LOCKWASHER ----- ----- 4fNJ2.
2-WASHER ---------------- IF908
:;o
2-NUT ----- ----------- 4B2043 0

IiIi
,I
2-LOCKWASHER -------- 3B4501
(Parts at 9F3099 Switch)

2-TERMINAL --- --------- 31.7634


w
....,
-0
0:,

IJ (Part at .t.9983 Assem. l


1-MJTOR ASSEM. ------- 4N3350
(Separate Illustration) r
m
z
(i)
z-
I -CABLE ASSEM.--------- 4L9983

4-CLAMP -------------- 4H7655 I m


2-BOLT -- --------- ------ 51594:---------..._
2-Lqt:KWASHER -·--· - 3B4506

4N3349·MJTOR ASSEM. ------- I I-CABLE ASSEM.-------- 4L9983


(Separate Illustration)

>
3N7379 ELECTRIC STARTING MOTOR GROUP-24 Volt-S.A.E. Standard Engine Rotation-Type 1
4N3349 & 4N3350 Motor and 3L6655 Wiring parts are shown on Pages 61 A through 61 D & 61 H

--T_- . l.
L L_ [_
r c_ r

3N7379 ELECTRIC STARTING GP-24 VOLT


S.A.E. Standard Engine Rotation. Type 2
9G 1480 Switch, 3L6655 Wiring, 5L3648 & 5L5353 Motor Parts-Pages 61H,61D.0 1
,610.02,610.03 & 61004

2-BOLT --- -- ----- ----- · S509L _ ___,_ _


3l76D4 - sHmo ---- ------- 2
6FS907 - cup----- ---------- 4, { 2-LOCKWASHER ------- 3B4506J
tUse as Requi redl
3H510- GASKET- - ------ -- -- 2 CI -SWITCH GROlJP-fstartl9G 1480

IT ~

; 11
51566- BOLT---- -- ---------
-{ 384510 - LOCKWASH£R -- ----

3N7681 -WIRING plAGRAM - I &


6
6
!Used without Glow Plugs)
(Separate Illustration)

2-SPACER --- ---- ------ ·4F 6 52 6


~

1
3L6655-WIRINGKITGROUP--I& 2· BOLT -·- ----- --- --- S1591
1 !Separate lllustrationl 2·LOCKWASHER --- -- --- 384506
I1 l · BRACK£T · ---- ---- -- · 5l694 I
2·CONNECTOR -- -- ----- 9F9203
11
4-80LT -------------- - S1613 )>

Ii
HOCKWASHER --- ---- 384504
4-WASH[R · ---- ---- -· 4B42761______.v' '
2-S,'/ITCH · -· ·fmagnetict9f3099 ,, ! .
:t)>
!! 2·NUT ... · · ------ ----- 4f2294 ~ • n

l
2·LOCKWA5H[R ----- --· 4M62 , . :c
\ :1 2·\'IASH[R --------------·8 F908 ~! ' /
2-NUT -- -- --- - -------482043
s:
m
\ ii z
. 'I
I. :I'i
2-LOCKl'.'ASHER -------3 84501
(Partsof9F3099 Switch) YI
II /
j /
/
/1
/
-f
en
2-TERMINAL ·- -.----- --- 3l7634 /
(Part of dl 9983 Assem. l
IJ C 1-M:JTOR ASSEM. ------ · sL5353
1Separa1e lllustra1ion1 - ·
I-CABLE ASSElvl------- · 4L 9983 ~

4-CLM\P -- ----------• · 4H7655


2-BOLT ------------ -- - S 15941
.> 2-LOCKl'IASHER ------ 3 B 4 5 0 6 ~

5U648- MOTOR ASSEM. ---- - IC I-CABLE ASSEM.---- - -·-4L9983


fSeparate Illustration!

m
(JI
175HO
C INDICATES CHANG[ '!>
~------------------------------------------------' g
r ~,,- -r--c - _ . ·r
f

3N7379 ELECTRIC STARTING GP-24 VOLT


S.A.E. Standard Engine Rotation. Type 3
3T2787 & 3T2785 Motor. 9G1480 Switch & 3L6655 Wiring Parts-Pages 610.05, 6
10.07 & 61H

. \ .

3L7604 - SHIELD·---------- 2 2-BOLT-------------------- S5 09 }

/2~1, I ,
6F8907 -CLIP" ______________
!Use as Required) .
3H510-GASKET ------------
[51566- BOLT---------------
4l

2
6
C 2-NUT--------------------1 D4 717 -
2-LOCKWA SHER-----------3 B4506

I-SWITCH GROUP-lstarU9Gl480
(Used without Glow Plugs)
_/
r- 1

3B4510-LOCKWASHER------ 6
(Separate I llustrationl

I lj 3N7681 -WIRING DIAGRAM - l l

3l6655-WIRING KIT GROUP--1 l


2-SPACER ------------- 4F6526
2-BOLT ___________ : ___ S1591
I 11 ISeparale Illustration> 2-LOCKWASHER --------3B4506
I-BRACKET --------- ---5L6941
,, 2-CONNECTOR ---- ---- - 9F9203
4-BOLT -- ----- -- - ----- S 1613 )>
4-LOCKWASHER -------384~4
HYASHER ------------ 484276
2-SWITCH ----lmagneticl 9F 3099
=1
)>
'1
2-NUT -- - --- ---- ------- 4 F2 2 94 n
\

\ 1,

11,
11

l2-LOCKWASHER ---- ---· 4M62


2-WASHER - - ------------·8F908
2-NUT -- -- ----- --- ----4 B2 04 3
2-LOCKWASHER ------- 3 B45 01
(Parts of 9F30 9 9 Switch)

2-TERMINAL ----------- 3l7634


:::c
s:
m
z
-i
CJ)

1J !Fart of 4L 9983 Assem. I


CI-MOTOR ASSEM. ------ 312787
!Separate lllustrationl
I ·CABLE ASSEM. -------·4L 9983
.,
4-CLAMP ----- -------- · 4H 7 655
2-BOLT ----------- - ---- S 1594
2-LOCKWASHER ------ 384506r------
"-'------3T2785 -MOTOR ASSEM. ----- IC
l-CABL£ ASS£M.--------4t9983 ~
(Separate Illustration I

UI
UJ

C INDICATES CHANG£ 300904 ~


0
'--------------------------------------------------.J (,.)
3L7604 - SHmo---- --- ---- 2 2-BOLT-------------------- S509 } ~-- ·- UI
6F8907 -CLIP"~------------- 4l 2-NUT--------------------1D4717 ' U1
!Use as Requ1redt 2-LOCKWASHER-----------3B4506 .J )>
3H 510- GASKET ------------ z (1 0
S1566- BOLT·-------------- 6 1-SWITCH GROUP-lstarU9Gl480 ' W
3B451 O- LOCKWASHER------
6
!Used without Glow Plugs) r""'"IH-Hl=,t--- ..._J---,!-',-..-ru c:,
!Separate Illustration) -"

i
I ,,
11
3N768l - WIRING DIAGRAM· I i

3l6655-WIRING KIT GROUP--1 &


2-SPACER ------------- 4F 6526
2-BOLT -,------------- S1591
!Separate I llustraliont 2-LOCKWASHER --------3 B4506
I -BRACKET ------------5 l 6 94 l
2-CONNECTOll --------- 9F9203
11 4-BOLT -------- ------- S 1613
4-LOCKWASHER ------- 3B4504
1, 4-WASHER --------- --- 4B427 6
2-SWJTCH ----lmagneticl 9F 3099
Z-NUT -----------------4F22 94 )>
\\
l
I II
1
1
l2-LOCKWASHER -------- 4M 62
2-WASHER ------------ -- -8F 908
2-NUT ----------------4 B2 04 3
2-LOCKWASHER ------- 3 B4501
!Parts of 9F3099 Switch}
~
)>
n
::c
3:
2-TERMINAL 3l7634 m
IJ (Part of 4L 9983 Assem. J z
Cl MOTOR GROUP ·--- 3T8955 -f
!Separate Illustration! en
I-CABLE ASSEM.------· ·4L9983

4-CLAMP ------------· ·4H7655


2-BOLT --------------- · S1 5 9 4 -
2-LOCKWASHER ------ 3B4506

3T 8953 MOTOR GROUP -- --- IC I ·CABLE ASSEM. -----·-· 4L 9983 ~


(Separate lllustralionl

>
320666
C INDICATES CHANGE

3N7379 ELECTRIC STARTING MOTOR GROUP-24 VOLT-TYPE 4


S.A.E. Standard Engine Rotation
3T8955-Page 610.06.01. 3T8953-Page 610.10.01.
3L6655-Page 61H. 9G1480-Page 61H

~ .:?:;..,.;,( ,~- ;+.,.'i s. •,;;~~1>~,I~£tt . , .-·~ ~?{ .JL,@(' '-..:~. :~· ''( ..;,.,..·.,/,./('
~l --~
. ·~ r -· ---r - .l: \£~
i'' ':.'Al
ATTACHMENTS SSA.03.02

2 3

13 14

7-18

i
i:"=-~===""'
I
MOUNTED
ON DASH

19

REF PART PART NAME NOTE


REF PART PART NAME
NOTE NO NUMBER
QTY
NO NUMBER
QTY

1 3L7604 2 SHIELD 18 0S0509 2 BOLT


2 4L9983 2 · CABcE AS. 104717 2 NUT
3 3H0510 2 GASKET C 19 9W1077 1 SWITCH GP. (START)
4 0S1566 6 BOLT 6V8364 4 SCREW
384510 6 LOCK WASHER 8F1434 4 LOCKWASHER
y 5 6T0647 1 MOTOR GP. 20 9F3437 1 LEVER
6 0S1591 2 BOLT 5L7200 1 SCREW
4F6526 2 SPACER 3B4501 1 LOCK WASHER
7 3B4506 6 LOCK WASHER 21 8C6808 1 NUT
8 5L6941 1 BRACKET 6F0253 1 LOCK WASHER
9 9F3099, 2 · SWITCH AS . (MAGNETIC) FY 3L6655 1 WIRING KIT GP.
(EACH INCLUDES) BF 6F8907 4 CLIP
10 4F2294 2 NUT
3L6789 2 LOCKWASHER
8F0908 2 WASHER
11 4B2043 2 NUT
3B4501 2 LOCKWASHER
12 0S1613 4 BOLT
3B4504 4 LOCK WASHER
4B4276 4 WASHER
13 9F9203 2 CONNECTOR
y 14 3T8955 1 MOTOR GP.
15 0S1594 2 BOLT
16 4H7655 4 CLAMP
17 BL9725 1 BRACKET
'
o-USE AS REQUIRED Y-SEPARATE ILLUSTRATION
::>INDICATES CHANGE M-352298
F-NOT SHOWN

3N7379 ELECTRIC STARTING MOTOR GROUP-24 VOLT-TYPE 5


. S.A.E .. Standard Engine Rotation
3T8955-Page 610.06.01. 6T647-Page 61G.09.
3L6655-Page 61H

·_i
(JI

\
3t.7604-SHIELD --------------- 2 2-BOLT ----------------- S509
.,,.
U1

6f8907-Cll P ----------------- 4l ?-LOCKWASHER -------- 3B4506 0


{ 1-SWITCH -- Istarter I --- 2P4749 .s:i.
IUsed as Requl redl
3H510-GASKET -------------- - 2 (Used without Glow Plugsl
S1566-BOLT ----------------- 6 HEVER ---------------- !f3437h!"~ F1R . _
384510-LOCKWASHER ------- 6 1-SCREW --------------- 5tn00
HOCKWASHER --------- 384501
(Parts of 2P4749 Switchl
Ill 3N768l-WIRING DIAGRAM ---- 11

31.6655-WIRING KIT GROUP --- 11


!Separate lllustratlonl
2-SPACER-c---------- -- 4F6526
2-BOLT ----------------- S1591
HOCKWASHER --------- 384506
11 I-BRACKET ------------ 5l694l
2-CONN(CTOR -- --------- 9F9203

ld
4-BOLT --------- ------- - S1613
4-LOCKWASHER --------- 384504
4-WASHER ------------- 484276
2-SWITCH--tmagnelicl -- 9f3099
2-NUT ----- ------ ------- 4'2294 )>
2-LOCKWASHER ---------- 4M62
2-WASHER --------------- 8f908 :t)>
l 11 1 2-NUT ------------------ 4B2043
. 2-LOCKWASHER --------- 384501
(Parts of 9F3099 Swilchl
(")
:I:
I II s:
,J 2-TERMI NA!. ----------- 3l7634
(Part of 41..9983 Assem. l
I-MOTOR ASSEM. ----- -- fiN424
!Separate lllustrationl
m
z
-I
en
I-CABLE ASSEM. ---- --- 4l. 9983

4-CLAMP --------------- 4H7655


2-BOLT ----------------- 51594
2-LOCKWASHER -------- 384506~

6N424-MOTOR ASSEM. -------- l I-C ABLE ASSEM. -------- 41..9983


(Separate illustrationl

A NOT SHOWN
153934

>

3N7380 ELECTRIC STARTING MOTOR GP-24 VOLT


S.A.E.Opposite Standard Engine Rotation. Type 1
6N424 Motor & 3L6655 Wiring Part-Pages 61E Thru 61H

[ ;::·'"y_~:{~-L.:c.:.~7~1 ·• /;-; { ~_::. ·f··...>.'>l-~" -·----(


. .,._ ;
-·· --r - ·--l A•t~:.io'~_
"t - --- r -- ( C i
.- ·t:-:>
r r r ( [ . [

3N7380 ELECTRIC STARTING MOTOR GROUP-24 Volt-S.A.E. Opposite Standard Engine Rotation-Type 2
6N424 Motor, 9G 1480 Switch & 3L6655 Wiring parts are shown on Pages 61 E through 61 H
\ 16
4 \ REF.I PART DESCRIPTION QTY.
F-T ci5 ~
NO . NUMBER I '
l 3L7 604 SHIELD--------------------------I 2
~,oumrn
ON DASH
4L 9983 CABLE ASSEM.------------------ 2
2 (Each Includes)
11 { 5P7 45 CABLE----223. 8 cm(88. l2 in. l
3 3L7634 TERMINAL------------------ 2
4 3H51 0 GAS KET------------------------ 2
s{ S 15 66 BOLT--------------------------- 6 17
3 B4510 LOCKWASHER-------------------- 6
6 6N424 MOTOR ASSEM.------ ----------- 2
(Separate Illustration) 10
7 S 15 94 BOLT-------------------------- 2
t 8 384506 LOCKWASHER------------------ 6
9 4H7655 CLAMP------------------------- 4
12
t 5L 6941 BRACKET------------------------ l )>
I lO S 1613 BOLT--------------------------- 4
_,.
_,.
t 3 B4 504 LOCKWASHER------------------ 4 )>
t 4 B42 7 6 WASHER-------------------------- 4
t 11 9F3099 SWITCH----~(magnetic)---------- 2 ()
(Each I ncl udes) :::t:
4 F2 2 94
12 4M62
NUT------------------------
LOCKWASHER---------------
2
2
s:m

t
t
I
n{
14
{ 8F908
4 B204 3
3 B4501
{ 5 15 91
4F6526
15 5 5 09
WASHER--------------------
NUT------------------------
LOCKWASHER----------------
BOLT----------------------------
SPACER----------------------
BOLT---------------------------
2
2
2
2
2
2
.. 6F8907 CUP------------------
3N768l WI RING DIAGRAM-----
3L6655 WIRING KIT GROUP---·
4
l
l
z
_,.
en

(Separate Illustration)
I 16 8 L97 2 5 BRACKET--------------~------- l
> Ct 17 9Gl480 SWITCH GROUP----lstarterl------ l
9
(Separate I llustrationl
I 118 9F9203 CONNECTOR---------------------- I 2

I NOT SHOWN
01
17539 8 (J1
t USE AS REQUIRED 1 ORDER BY THE CENTIMETER C INDICATES CHANGE
t'JJ
m
(JI
16 n
2 4 NOTE REF
NO
PART
HUMBER QTY DESCRIPTION

N
1 3L 7604 2 SHIELD
2 4L9983 2 CABLE AS.
(EACH INCLUDES)

I ·I
BE 5P0745
3 3L7634
CABLE (0000 GAUGE)
2 TERMINAL

l 11
4 3H0510
5 0St566
384510
2 GASKET
6 BOLT
6 LOCKWASHER
II 17

11
CY 6 3T2786 2 MOTOR AS .
7 OS1594 2 BOLT 10
B 8 3B4506 6 LOCKWASHER
11 9 4H7655 4 CLAMP
,, B 10 5L6941
OS1613
1 BRACKET
4 BOLT
B
4 LOCKWASHER

d
B 3B4504 )>
B 4B4276 4 WASHER
B 11 9F3099 2 SWITCH (MAGNETIC)
-I
(EACH INCLUDES)
-I
)>
I 12 4F2294
4M0062
2 NUT
2 LOCKWASHER
n
::I:
6 5 8F0908
13 4B2043
2 WASHER
2 NUT s:
m
384501 2 LOCKWASHER
B 14 OS 1591 2 SOLT B USE AS REQUIRED 2
C INDICATES CHANGE -t
B 4F6526
15 osos·og
2 SPACER
2 BOLT E ORDER BY THE CENTIMETER en
2 NUT F NOT SHOWN
C 104717
Y SEPARATE ILLUSTRATION
B 16 8L9725 1 BRACKET
BY 17 9G1480 1 SWITCH GP. (STARTER)
7-8 9
B 18 9F9203 2 CONNECTOR

BF 6f8907 4 CLIP
BF 3N7681 1 WIRING DIAGRAM
BFY 3L6655 1 WIRING KIT GP.

338033
>

3N7380 ELECTRIC STARTING MOTOR GP-24 VOLT


S.A.E. Opposite Standard Engine Rotati.on. Type 3
9G1480-Page 61E. 3T2786-Page 61G.10, 3L6655-Page 61H

' i-,
---- [ -- \r~:tt "'-· ... -r .... ··- ( - --r - -
ti:.::~:-~
, __;:•;:,:;..;.:.::i

[
r \.T-- ( r--·. .!-- ( -

3N7380 ELECTRIC STARTING MOTOR GP-24 VOLT


S.A.E. Opposite Standard Engine Rotation. Type 4
9G1480-Page 61E. 3T8954-61G.13 & 3L6655-Page 61H

16

2 4 REF
NOif I NO
I PART
NUMBER
I QTY DESCRIPIION

~
8
1I3L 7604 2I SHIELD
2 4L9983 2 CABLE AS .
(EACH INCLUDES)
I
I ·I BE 5P0745
3 3L7634
CABLE 10000 GAUGE)
2 TERMINAL

I l1
4 3H0510
5 OS1566
3B4510
2 GASKET
6 BOLT
6 LOCKWASHER
II 17

11 CY 6 3T8954 2 MOTOR AS .
10
7 OS1594 2 BOU
1,

1'
B \ 8 3B4506

B
9 4H7655
10 Sl6941
6 LOCKWASHER
4 CLAMP
1 BRACKET 12
I
r1 130 ►
-f
-f

I
4 BOLT )>
B
B
\ OS1613
3B4504 4 LOCKWASHER 1· I n
B 484276 4 WASHER :I:
B 11 9F3099 2 SWITCH (MAGNETIC) 1! I s:
1I (EACH INCLUDES) m
I 12l4F2294
4M0062
2 NUT
2 LOCKWASHER 341 I z
--1
6 8F0908 2 WASHER Cl)
13 482043 2 NUT
384501 2 LOCKWASHER !1 I
B USE AS REQUIRED
B 114 OS1591 2 BOLT
C INOICA TES CHANGE
B 4F6526 2 SPACER
E ORDER BY THE CENTIMETER
15 OS0509 2 BO LT F NOT SHOWN
1D4717 2 NUT y Sr PARA TE Ill USTRATION
!l 116 8l9725 1 ORA.CKET
BY 17 9G1480 1 SWITCH GP. (S fARllR)
7-8
~ B 18 9F9203 2 CONNEClOR

BF 6F8907 4 CLIP
BF 3N7681 1 WIRING DIAGRAM
3L6655
BFY
~~~- - - - ' -1-WIRING
- ' - -KIT- -
GP.
------

338034 tn
L___ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __.o
U1
U1
)> 0-
I-PLATE _____ _ __7M332 - 3-'PLATE ______ 2L6679 -

'~ 3-MACHINE SCREW_SH6467j


3-LOCKWASHER ___ 3B4502>--------
3-MACHINE SCREW_ _48131il
3-LOCKWASHER ___. 3 B 4 5 0 2 ~
)> 3-WASHER ______7F3525 3-WASHER ______ 7F352~
-< 6-HOLDER _______ 7F35l3 -
<.fl 3-SCREW _______7F 352i
I-PLATE ASSEM. ____7 M 3 3 1 - 3-LOCKWASHER ___3 B 4 5 0 2 r - - - - - - J i l ~
U) 3-PLATE ______ 7 F 3 5 1 4 - 3-WASHER ______7f3525 _,,~~jWlllllUJ--
I-PLATE ________7 F 3 5 2 0 -
< 3-PIM - - - _ - - ___ 3H3697l
m 3-LOCKWASHER __ ...3B4502 k.---- ~-PLATE _______ 7 f 3 5 2 1 -
3-WASHER _____ 7F3525 (PARTS OF PLATE ASSEM.7M330)
(./) BRUSH 0
m
;,o 12-SPRING _______7F 3512 >
--t
(PARTS Of" PLATE ASSEM.71.1330) 4M1831-PLUG _____ ____ I IT1
)> 7L2894·GASKET _______ I -;o
-u
'
z
I -LEAD ASSEM. ___ _4M 1849
I-PLATE ASSEM. ___7M330
!-FORM _____ GMG00012
(INSTRUCTIONS FOR INSTALLING
r
ELECTRIC STARTING MOTOR)
r
C >
s:co ;;o

m . I-NUT ________ 104719


9 9 0 0
;u w
1-LOCKWASHER _ __ gr 4976. -...i
-.0
~ I-NUT - - - - - - -3H3680
cc,
I I -LOCKWASHER ___ 9 F" 4 9 76 m
m I-WASHER _______7, 3494.
z
z
2-WASHER _______7F.3491
© © (i)
0 z
;:o 3-PLtJG _______ 4M1831 rn
0 3-GASKEL _____ 7L2894
m
;:o
,At-fl I ,,, @
z 6-BOLT _______7F4556 c 7 7 THEFOLLOWINGREPAIRKITIS 4Ml8go-BUSHING ____ __ ,
0 6-LOCKWASHER ___ 8H3481 AVAILABLE: lfl'.RTOF HOJSING ASSEM. 1S297)
3N3763-K IT ----(Insulator)---- l
-0 !Includes Seal . Bushings and
)>
Insulator)
;,o 7-BOLT ________7F4556 I S2 9 7-HOUSING ASSEM. ___ J
-I
(./) l2-SCREW _______ 3F"379 - - 7 -LOCKWASHER __ . 8 H3 A. 81 115147

.• 8L5937 MOTOR ASSEMBLY-32 Volt-L.H.-Part 1


Part of 6L2747 & 3N742 Starting Groups shown on Pages 54 & 74

- ---- - --- -- - --· -- --- ---· -· -- -----


(_ {_ ( {_ _ L C [ - r ( f [
- \ --[ -·- 1 '--i - [ . --·-r-- .. {

8L5937. MOTOR ASSEMBLY-32 Volt-L.H.-Part 2


Part of 6L2747 & 3N742 Starting Groups shown on Pages 54 & 74

9M7609-SPRING ___ ___ I


I - CONNECTOR --------5L6426 ~ I-PWNGEA. ASSEM .-4Ml855 ~
I-RETAINER ______ 4Ml828k " 7 M333-HOUSING ASSEM __ I
I -WASHER _______ 4M!88J_ " \
I- BOOT _______ -4Ml829 - /
~ 4Ml827-RETAINER _ __ __ _I

4 - SCREW ASS(M ___ 6H3622 9M76! ! - RING _______ _ _ I


2 - NUT·--------------- 3H3680
I-SWITCH ASS( M ___ 5L6427
I -LOCKWASHER-------9F 497 6
I- WASHEA..(.031°THICK)- 7F 3494 3F2617 -NUT __________ I
2-WASHERJ093°1HICK)_ 9H3 7 57.J 4Ml 853-L£VER ASSEM _ __ _ I
4M! 854-SHAFT _______ _I
1 H 1023SEAL _(.Je9°DIAM£TERJ_I
2 06392 -SEAl(.239.0IAMETER)_ I
_9M761! -RING_ - - - - - - _ I
4M}851GASKET __ ___ __ I
'IP2508-0RM ASSEM.----- 1 C
THE FOLLOWING REPAIR KITS (18942ll)
ARE AVAILABLE FOR lP25<Wl
DRIVE ASSEM.: 9 -OR- >-
--f
,6N3826-0RIVE ASSEM. ---- -- 1 C
C7N6098-KIT-- lcupl - ------ I --f
4 S 94 59-KIT-lwasherl ------ I l W/fl©zwzdb~ -..__14lll32ll >
0
'i -DLUG------------- - - 2 84602~ I
I• -WIC K---------------4M 18 90 3::
m
11 - PLUG---------------
I
I H972 l z--f
~- BUSHING------------ 7F3506 Vl
(Parts of Frame Assem. 7M328l
I - WA SHER--------------7 M327
I- FA.AME ASSEM -- - -----7 M32 8
.) - MACHINE SCREW_•--48122[ 9S9774-PINION------ ------- l
J - LOCKWASHER .-------8H87 8 (Part of 1P2508 Assem.l
.>
3 - WASH(R _---- -------7 F3 52
I - INSULATOR---- -------{;N3279 -
12-MACHINE SCREW----·2F2860 Ml833-SCREW- (l.50" long)-- 5
6 - POLE ·---------------7 F348 8 M336 SCREW- 186" long!----- 1
12 -BRUSH ASSEM ------7 M329 4L27 29 -WASHER ----------- -- I
3 · INSULATOR----------1 H262 9-
1-1 NSULATOR-----------7 M32 5 84602-PLUG ----- ------ --- -- l
l ·SPACER ---------------! M997 l
I-ARMATURE ASSEM.--7M8651 - -
p-SEAL ··----------------2 F66 7 8 H3705-WICK----- -- - --------- l
)1 ·BUSH! NG·------------1 M9968 (Parts of 7M333 Assem . l
(Parts of Housing Assem. 7 M333l C INDICAl£5 CHANGE 110405
I- COIL ASSEM -------7M324 _ _ -
tn
"

l
6-HOLDER _______ 7,3513----- 3 -PLATE _______ 7F3515 U1
>
r I - PLATE _____ ___ 7F3520
co
3 .' PLA T[ ________ 7 , 3 5 1 4 - - - - - -
~
)> ' 3-SCREW_______ 5H6467
3-SCR[W________4 8 1 2 3 ~ ~
--< 3- LOCKWASHER ___ 7H207~
3 - LOCKWASH[R ___ 7H2079
(/) 3-SCR[W _______ JF352i
3-LOCKWASHER ___ 7 H 2 0 7 9 ~
(j) I-PLATE ASSEM ____ 7 M 3 3 1 - - - - - - 12-WASHER. _______ 7, 3525
<
m 3-PLATE ________7F3521
(/)
12·SPRING ________7 F 3 5 1 2 - - - - -
(PARTS OF PLATE A5SEI.A.7M330) 0
m
;;o 3-SCREW________ 3H3697) _
5L8595- SWITCH ASSEM. __ I
(5EE SEPARAH ILLUSTRATION)
>
-i
3- LOCK WASHER ___ 7H2079 m
>
r
(PART$ Of PLATE A5S(M. 7M330)
2-NUT ______ ~ ___3H3680
6H3622-SCREW ASSEM. __ 4
,,;;c
z 1-LOCKWASHER ___ 9F4976 ------<4M1831 -PLUG_________ _4 r
r-
C l·WASHER.(.03 ,.. THICK)_ 7F3494 r----.. 7L2894-GASKET. ______ 4
>
;;c
~ 2-WASHER.(093THI CK)_ 9H3757
co I- CONNECTOR ____ 7M326
rn 0
;;o w
I-LEAD ASSEM ____4Ml849 ......
-0
~
I - PL ATE ASSEM ___ 7M330
I- PLAT( ________ 7M332 co
I (PART Of PLAT[ ASSEM.7M330)
rn rn
z I-NUT_________ 3H3680
z
(j)
0 I-NUT _________ 1D4719
;;o 2·LOCKWASHER ___ 9F4976
~ I 4Ml896-iius1NG A55E9M7)
SHING_ - _I z
m
0 I -WASHER ______ 7F3494 ,11~ (PART OF IS 2
rn
;;o
z IS 297-HOUSING ASSEM. __ f
(j)
6-BOL T ________ 7F 4556
7J 6 - LOCKWASHER __ 8H3481
>
;;o
~ 7F4556 -BOLT________ 7
""4 _8H3481-LOCKWASH[R ___ _7
(!"> 12-SCR[W ______ 3F379 7F3488 -SHOE________ 6 115153

8L5939 MOTOR ASSEMBL Y-32 Volt-R.H.-Part 1


Part of 6L2747 Electric Starting Group & 6L1550 Starting Motor Group shown on Pages 54 & 62
5L8595 Switch parts are shown on Page 62
Only separate parts serviced. When ·complete Assembly is required order 8L5937 shown on Pages 56 & 57

L .-·->---
...... [ - {
¥•- ~ . . :

( { . (
f. ( -~ t ( (
'
( - ( r

8L5939 MOTOR ASSEMBLY-32 Volt-R.H.-Part 2


Part .o f 6L2747 Electric Starting Group & 6L 1550 Starting Moto r Group shown on Pages 54 & 62
Only separate parts serviced. When complete Assembly is required order 8L5937 shown on Pages 56 & 57
1-COIL ASSEM. ------------- 7 M324 I-HOUSING ASSEM. -----7 M333 9 M 7609 -SPRING---------- 1
I -RETAINER--------·---- 4M 182 8 4Ml855-PLUNGER ASSEM. - 1
I-WASHER-------------- 4M 188 4Ml827-RETAINER-------- 1
1-BUSHI NG---------------- 3 L3 3 80 9M7611-RING ------------ 1
I-BOOT----------------- 4 M182 9
1-PLUG---------------- 2 B460 3F2617 -NUT----------- --- I
1-W ICK --------------·-- 9 F2 54 7 4M 18 53 -LEVER ASSEM. ----- 1
12-BRUSH ASSEM. ---------- 7 M329 (Parts of Housing Assem. 4 M18 54 -SHAFT--------------1
7M333) 1Hl023-SEAL-l.369 in. dia.H
2D6392-SEAL-(.239 in. dia.J-1
12-SCREW----------------- 2 F2 8 60 9 M 7611 -R) NG_! _________ ___1
THE FOLLOWING REPAIR KIT 1 P2508-DRIVE ASSEM.----- I C
IS AVAILABLE: 11894211)
3 N37 63-KIT----(terminall------- I -OR-
<Includes Bushings, Insulator 6N3826-DRIVE ASSEM. -- - U C
)>-
and Washer! (480321) -i
-i
C{I -BUSHING--- -- ------ -- 9G410 I )>-
()
A NOT PART OF I
8L5939 MOTOR ASSEM.
~
~
1-PLUG ----------------- 1H9721
m
(Partof7M328 Assem.l
z
-i
2-WASHER--------------- 7F3491 Vl
9S9774-PINION ----------- I
I-WASHER---------- ----- 7M 327 C§:) !Part of I P2 508 Assem. l
Cl-lNSULATOR------------6N3279 4 M18 51 -GASKET---------------- I
4Ml833 -SCREW--(L50 in. long)--5
I-FRAME ASSEM. --------- 7 M32
>
I-PLUG------------------ 2 B46 02 7 M336-SCREW --1.86 in. long)--- I
{ 1-W ICK -------.---------- 4 M 18 9 4 l27 2 9 -WASHER---------------- I
(PartsofFrameAssem. 7M328) THE FOLLOWING REPAIR KITS IM 9968-BUSHI NG------ ----------1}
ARE AVAILABLE FOR 1P2508 2F66 78 -SEAL------------------- I
I-SEAL------------------ 4 M 189
DRIVE ASSEM. : (Parts of Housing Assem. 7 M333)
C3-MACH I NE SC REW ----- 4 B12 2 C7N6098-KIT -----(cup)--------- 1 1 M997 I -SPACER---------------- I
3-LOCKWASHER ---------- 8H87 (Includes Cup, Spring & Retainer) 4 M18 9 -SEAL-------------------- l
3-WASHER --------------1F352 9 4 S9459-KIT ----(washer)------- 1 I H2 62 9 -STRIP----------------- - 3
I -ARMATURE ASSEM.---- 7 M865 f (Includes Washers & Retainer Cup) C INDICATES CHANGE 229021
I-INSULATOR------------ 7 M32 5 U'I
-0

,.,
a,.
I-CONNECTOR _____ 7M326 I-PLUNGER ASSEM. _ _4MI 855 9M7609-SPRING ___ __ __ I 0
I-RETAINER _____ _4Ml828 7M333-HOUSING ASSEM. __ I
I -WASHER _______ 4 M 188 4Ml827-RETAINER _____ _ I
I-BOOT ________ 4Ml829
2-NUL ______ 3H368O 4-SCREW ASSEM . ___6H3622 9M76 11-RING ________ _ I
1-LOCKWASHER ___ g F 4976 I-SWITCH ASSEM. __ 5L8595
I-WASHER..(.031°THICK)_7F3494 (SEE SEPARATE ILLUSTRATION)

2-WASHER_{,093°THICKL9H3757
4Ml853-LEV ER ASSEM . _ I
'4M1854-SHAFT _______ _I
IH1O23-SEAL_ ( .369.DIA.) ___ I
I-BUSHING ______ 3L338O
0
2D6392-SEAL __(239.DIA.)-_I )>
_9M761 I- RING _____ --~I -I
4Ml851-GASKET _______ I m
2-SEAL _________ 4Ml89
8L9782-CLUTCH ASSEM. _ __ I .,,
;;o

,-
,-
>
,a
-PLUG- - -------2B46O2L ~,;Iii:' C
- WICK _________ 9F2547~ w
-...J
-PLUG _________ IH9721 ~..J -0
{
m
-BUSHING ______ 7F35O6 m
{PARTS OF FRAME ASSEM.5L6428)
I-WASHER _______ _7M327
z
(j)
I-FRAME ASSEM. _ ___ 5L6428
3-SCREW________ 461221 z
m
3-LOCKWASHER _ - _ -8H878
3-WASHER __ _____ 7F352~
12-SCREW_ _____ 2F286O

4Ml833-SCREW_( 1.sci'LONG)_5
12-BRUSH ASSEM. ___ 7M329 JM336-SCREW __ (.86.LONG)__I
I-INSULATOR ______7M325 4L2729-WASHER _______ t
I-ARMATURE ASSEM. 7 M 8651 - I-SPACER - - ____ ---1M997 I -._______.i-2B4602-PLUG _________ J
-SEAL ______ - - 2F6678
-BUSH ING _______ IM9968
I-COIL ASSEM. _ _ _ 5L6425 - - ~ PARTS OF HOUSING ASSEM.7M 333)
., 123 094

8L6205 MOTOR ASSEMB LY-A.H. & l.H.-32 Volt-Part 1


Part of 6L2748 Electric Starting Group shown on Page 55
5L8595 Switch parts are shown on Page 62

-•:.;:·~w·_..,, -~· ·• ··•p-· y-;_~_;.;:.~ :";"".il;.JJ'"K}';-'"'."Y. •.JkJ..,~:;.•;,~-r.. ·•::""_1• ~;~::/;':·r-"..;:~."-~--"2,\:-.:.~ ·::::i~·,;.-:.;.,,.~j}}._':::.\~:.:.:_-:;.;_ _ - ---'- - - --·-----· ____ _.__~-!~

( I f {
( ·-r7 T-- { r r (

8L6205 MOTOR ASS EM BL Y-R.H. & L.H.-32 Volt-Part 2


Part of 6L2748 Electric Starting Group shown on Page 55

0 I-PLATE ________7 M 3 3 2 - 3-PLATE _ _ ____ 2L6679 - - - -


zr 3-MACHINE SCREW_5H6467l 3-M"-CHINE SCREW_ _4Bl31i
3-LOCKWASHER ___ 3B4502>------- 3-LOCKWASHER ___3 B 4 5 0 2 ~
.-< 3-WASHER ______7F3525 3-WASHER ______ 7F352!i_
6-HOLDER ___ _ __ _7F3513 - - - -
() 3-SCREW _______7 F 3 5 2 2 ~
),- I-PLATE ASSEM. ____7 M 3 3 1 - - - - - 3-LOCKWASHER ___ 3B4502 """'"
--i 3-WASHER ______7F3525
rn 3-PLATE ______ 7 F 3 5 1 4 -
70 3-PIN _________ 3 H 3 6 9 7 L - 1-PLATE ________7F3520 - - - -
-0 . 3-PLATE _______ 7 F 3 5 2 1 -
3-LOCKWASHER __ ...394502
r 3-WASHER ____ _ 7F3525 (PARTS OF PLATE ASSEM.7M330)
r
),-
70 12-SPRING ______ 7 F 3 5 r 2 -
(PARTS Of PLATE ASSEM.7M330) 4Ml831-PLUG ______ _ __ I
-0
7L2894-GASKET _____ _ _ I
),- 1-LEAO ASSEM. ___ _4Ml849
70 )>
I-PLATE ASSEM. ___7M330
--i
{/)
-t
I-SEAL-------- _8F9206 -t
(j) I -BUSHING _____ 4Ml84 7 )>
I-BUSHING ______4 M I 896
0
<
rn ev 9 6)
0
(~OF HOUSING ASSEM. I S297)
I
I-NUT ________ 104719
- 1-LOCKWASHER ____ 9 F 4976 3::
() m
),-
--i I-NUT _______ 3H3680
z-t
m 1-LOCKWASHER ___ 9 F 4976 V1
70
(§) ~
-0 I - WASHER ____ ___7F3494.
I-INSULATOR ___ _ 4Ml848

''),-
2-WASHER _______7F3491

71 3-PLUG ______ _ 4MI 831


3-GASKET ______ 7L2894
-0
m
70
71
©
6-BOLT _______7F4556
0 6-LOCKWASHER ___ 8H3481
70
s::),-
z 7-80LT ________7F4556 IS29 7 -HOUSING ASSEM. __ _ I
()
m 12 - SCREW ________ 3 F 3 7 9 - 7-I_OCKWASHER ___ 8H348 I 12 3 095 0-
0-
~

)>
'6-HOLDER ------------ --7F3513 - - - - - L _ 3-PLAT£ 2l6679
7F3520
I I-PLAT£

3-SCREW ------------- 5 H646 7


3-SCREW --------------7F 76 l l 1 3-LOCKWASHER ------- · 7H2079
3-LOCKWASHER--------·7H2079;------- 3-SCREW ------ -------· 7F3522
< 3-LOCKWASHER -------· 7H2079
(PLATE ASSEM. --------7 M33 l 12-WASHER ---------- -· 7F3525

3~PLATE --- --------- ---7F3521 ()


tParls of 7M330 AssP.m I )>
12-SPRING -------- ----1F3512 - 6N5123-SWITCH ASSEM. -----1 C -I
!Separate llluslrationl
m
3-PIN ------- -- ----- -- 3H3697l- .- - - - - · ;;:c
3-LOCKWASHER ------- · 7H2079 , · 6H3622-SCREW ASSEM.----- 4 -0
!Paris of 7M330 Assem. I · r-
2-NUT -- - -------------- 3H3680} 4M 1831 -PLUG---------- ----- 1 r-
J-LOCKWASHER --- --- -- 9F 49 76 )>
-------1 7L 2894-GASKET--- ----- --- --- IC ;o
I WASHER!. 031 in. thick! 7F 3494
2WASHERl.093 in. thick!- 9H3757
I-CONNECTOR--------- 7M326_i CJ
c..>
.....,
I-LEAD ASSEM. ------- 4M 1849
-0
I -PLATE ASSEM. ---- --- 7M330 0:,
I-PLATE --------------· 7M332
!Part of 7M330 Assem. I m
z
I-NUT ------- --------- 3H3680
1-fWT --- - ------------· 1D4719
2-LOCKWASHER ------ - 9F4976
r 4M 1896 - BUSHING--- ----- I
(j)
zm
I-WASHER ------------ 7F3494 (Part cl 15297 Assem. J
CI-INSULATOR -------- · 6N3279
1 S297-HOUSING ASSEM. ---- 1

6-BOLT ------- --------- 7F4556 .


6-LOCKWASHER --------8H3481
3-PLUG ----------------4M 1831 7F3488-SHOE--------------- 6 ------.J 7F 4556-BCl.T---------------- 7
3-GASKET ------------- 7L 2894 8H348 I-l.OCKWASHER------- 7
12-SCREW ------------- 3F379 · C INDICATES CHANGE 218248
>

4N3349 STARTING MOTOR GROUP-24 Volt-Part 1


Part of 3N7379 Electric Starting Motor Group shown on Page 55A
6N5123 Switch parts are shown on Page 62B

-,,.,;~1!.'r. "~_,''"{ . ..:"-f . "· ~,, ·'.,::c '{ .,, -'-'-l .• ..._,JJ,,.:. ( --{ ·- i { - -{ ( .l
_,.;.•::..·
r- ____( _ __
·r~·---,-:--r r { - --·- (
r
1:
I

4N3349 STARTING MOTOR GROUP-24 Volt-Part 2


Part of 3N7379 Electric Starting Motor Group shown on Page 55A

l·COILASSEM. 7 M324 !·HOUSING ASSEM.·······7M333 9 M7 609 ·SPRING·············· l


I ·RETAINER············· 4 M182 8 4M 185 5 ·PLUNGER ASSEM. •···· I
l·WASHER ·-······-····· 2 54027 4 M1827 ·RETAINER•···•······· I
I ·BUSH ING 9 M7 611 ·RI NG •···•··•········ I

!
I ·PLUG.·-················9 F2 2 4 7
!·WICK·········-······ 9F2547 4Ml829·BOOT ·•·•••·•····•··· I
I·PLUG··········-······ 7 S 9 82 6 3 F2 617 ·NUT ··········"···· ··· I
!·GASKET········-····• 7 S 982 4Ml853·LEvt:R ASSEM.········ l
12-BRUSH ASSEM. --······ 7 M329 (Parts of 7 MB 3 Assem. I I P2508·DRlvt: ASSEM.········ l
(l8942lll
·OR·
12·SCREW· ·······-····· 2 F2 8 60 6N3826·DRIVE ASSEM.········ IAC
12-LOCKWASHER ····-··-· 8 H8 7 8 (4803211

I -PLUG···········-·-··· 7 59826 9 S 9 77 4 ·PI NION··········--··· l


l ·GASKET ·············· •7S9825 (Part of 1P25D8 Assem.l
)>
(Parts of Frame Assem. · THE FOLLOWING REPAIR KITS
7 M3281
g ARE AVAILABLE FOR 1 P2508
--1
--1
)>
DRIVE ASSEM.:
()
7 N6098 ·KIT · ··{cupl····· lC
4S9459·KIT · ··lwasherl· l
I
s:
2-W ASHER
~ rn
z
--1
Cl · BUSHING 4M 18 54 ·SHAFT··············· 1 u,
(Part of Frame Assem. 7 M3281 1Hl023·SEAL ··-·Uargel·· ···· l
I ·WASHER ········-··•····7 M327 2 D6H2 ·SEAL •·-··(smalll·-·· l
9M7611 ·RING ••·•··•····•··· l
.> 4 M18 51 ·GASKET •.•••..••••... l
l·FRAlv'f ASSEM. ····-···· 7 M328 -------.4Ml833·SCREW .(I.50 in. long) I
7M336·SCREW ·L86 in. long)·· l
fl-PLUG ·············-·· 9F2247 THE FOLLOWING REPAIR KIT IS
h·WICK-················ 9F2547 4L27 29 ·WASHER ········-·····-l
AVAILABLE: I M9 9 68 ·BUSH ING············ I}
(Parts of Frame Assem. 7 M3281
2 F6 6 78 ·SEAL···········-·••·· I
I-SEAL·················· 4 MI 89 3 N3 7 63 ·K IT-···!terminall····••l (Parts of Housing Assem. 7 M3 33 l
3·MACHINE SCREW······ 4 B1220 (Consists of Bushings, Insulator &
1M997l·SPACER ········ · ··· -·l
HOCKWASHER·········· 8H878 Washer)
4M 189 ·SEAL ·····-···-·-·-··· l
3·WASHER··············· 7 F3 52 9 l ·FORM-·············F MOS 50 7 5
A NOT PART OF ....__IH2629·STRIP ••····· · · •··· · 3
!·ARMATURE ASSEM. •··• 7 M865l (Installing Starting Solenoid Plunger
Assem.) 4N3349 M)TOR GROUP C INDICATES CHANGE 229020 0,
!·INSULATOR············· 7 M32 ~

0,

L
°'()
~

I-PLATE----------------- 7M332 - 3-PLAlE ---------------- 2l6679 - - - -


3-MACH INE SCREW ----- 7F7611 3-MACHINE SCREW ----- 5H6467L
3-LOCKWASHER--------- 7H2079~ 3.-LOCKWASHER --------- 7H2079 >------
3-WASHER -------------- 7F3525 3-WASHER -------------- 7F3525
6-HOLDER -------------- 7F3513 -
3-SCREW ----- ---------- 7F3522
3-LOCKWASHER --------- 7 H 2 0 7 9 ~
1-PlATE ASSEM. --------- 7 M 3 3 I -
3-WASHER ------------- 7F3525l ~
3-PIN ------------------ 3H3697 I-PLAIT ------ ----------- 7F3520 -
3-PLATE ----------------- 7F3521
3-LOCKWASHER--------- 7H2079 ~ ()
3-WASHER ---- ----------- 7F3525 BRUSH !Parts of 7M330 Assem. l
)>
-I
I2-SPRING ------ -------- 7F3512 ~1831-PLUG m
!Parts of 7M330 Assem . l 7l2894-GASKET--- 0 - - - - - - - - - - - l
THE FOLLOWING REPAIR KIT IS
.,,
;;o

AVAILABLE: r-
3N3763-lERMINAL KIT--------- l r-
!Consists of Bushings , Insulator )>
and Washer)
;;o

9 9 0 0
c..>
.....,
-0
0,

m
~ ~ z
G)
2-WASHER
1-1 NSULATOR ---------- 6N327
3-PLUG ---------------- ~1831
z
m
3-GASKET ------- -------- 7L2894
©
6-BOLT I-BUSH ING --------4\11896
6-LOCKWASHER -------- GMGOZ373--FORM----------------l
IPart d 1S297 Assem. l
II nstalling Electric Starting lldorsl

7-BOLT ------------ ----- 7F4556 1S297-HOUSING ASSEM. ------


HOCKWASHER --------- 8H3481 153932
12-SCREW 3f379----
>

4N3350 STARTING MOTOR GROUP-24 Volt-Part 1


Part of 3N7379 Electric Starting Motor Group shown . on Page ~A

-r { - { ( :;:---
{
·-·-'-·'"
r ""' [ rI -- r r -- -

4N3350 STARTING MOTOR GROUP-24 Volt-Part 2


.Part of 3N7379 Electric Starting Motor Group shown on Page 55A
6N5123 Switch parts are shown on Page 628

9M 7609-SPRING---- --- ----- 1


1-CONNECTOR --- - ------ 7 M326 1-PLUNGER ASSEM. ----9M7606 -
7M333-HOUSING ASSEM.---- 1
1-RETAl NER -----------4M 1828
7 S 98 26 -PWG --------------- 1
I-WASHER ------ ------2 S402 7
7 S9825 -GASKET----------- -- 1
I-BOOT ----------------4M 1829
(Parts cl 7M333 Assem. l
2-NUT ---------- -- --- --· 3 H36801 4- SCREW ---------------6 H36 22
4M 1827 -RETANER ---------- - 1
1-LOCKWASI-ER -------- 9F4976 C I -SWITCH ASSEM. -----·6N 5123 9M76 I I -RING--------------- - 1
l-WASHER-1.031 in Thick7F3494 <Separate Illustration)
3F 2617-NUT ----------------- 1
2-WASHER-1.093 in Thick9H3757 4Ml853 -LEVEflASSEM. ------- I
4M 18 54-SHAFT ___ _,__________ 1
IH 1023-SEAL·t 369 in. dia. l- - I
2D6392-SEALl.239 in. dia.1-- I
1-BUSHING ------- - ----3L3380 - 9M 761 I -RING-------------- -- 1
4M 1851 -GASKET------------- I
6N3826 -DRIVE ASSEM.------ IA
2-SEAL 480321
4Ml89 )>
<a -OR-
IP 2508-DRIVE ASSEM. ------- 1
--..
-I
1894211 )>
()
1-PLUG" ---------------- 9F 224 7 \ ::c:
1-WI CK ---------------- 9F 2 54 7 f
s:m
I-PLUG -----------------7 S98 26
z
1
I-GASKET --------------7S9825
I-BUSHING ------------7F3506
CParts al 7M328 Assem. I
9 S977-FPINION-- - -- - - I
(Part al I P2508
_ DRIVE ASSEM.
-t
CJ)

I-WASHER------------- 7M327 THE FOLLOWING REPAIR KITS ARE


I-FRAME ASSEM. ------ 7M328 AVAILABLE FOR 1P2508 DRIVE
3-MACHINE SCREW ----481120 ASSEM. :
> 3-LOCKWASIER-------- 7M327 C 7N6098-CUP KIT------------ I
3-WASHER ------------- 7M328 II ncl. Cup, Spring. & Retiinerl
12-MACHINE SCREW----481220 4S9459-WASHER KIT--------- I
12-LOCKWASHER ------- 8H878 (I ncl. Washers & Retainer Cupl
4M 1833-SCREW------------ 5
6-POLE ----------------7F3488 7M336-SCREW-------------- 1
12-BRUSH ASSEM. ----- 7M329
I-INSULATOR --------- · 7 M 3 2 5 - 3-STR IP--------------- lH 2629 4l2729 °WASHER------- --- - 1
I-ARMATURE ASSEM. --7M8651-- I-SPACER------------- JM997 l 9F2247-PLUG --------------- 1
I-SEAL- ----------------2F 66 78 9F2547-WICK --------- - -- - - I
{ I-BUSHING ----------- 1M9968 C INDICATES CHANGE (Parts al 7 M333 Assem. l
I-COIL ASSEM.----------1M324 - (Parts al 7M333 Assem. l A NOT PART OF 4N3350 MOTOR GROUP 170414 0-
0
,i

b-HOLDEP. _______ 7 r 3 5 1 3 - - - - - 3 -PLATE _______ 2L6670


-
O>
C
.....
0
I - PLATE ________ 7r3520

3-SCAEW_______ 5H6467
3- SCREW_______ -481235}- - 3 - LOCK WASHER ___ 7H2079.
3- LOCKWASHEP. ___ 7H2079 . 3- SCREW- ______ _7F3522
3-LOCKWASHER ____ 7H2079,...___
I- PLATE ASS EM ___ _ 7M331 - - - - - - 12-WASHER ______7r 3525

3-PLATE-- ______7F35.<!I
. (PARTS OF PLATE ASSEM.7"4330)
12 · SPAING _______ 7 F 3 5 1 2 - 4Ml812·SWITCH ASSEM. __ I
3-PrN _________ 3 H 3 6 9 7 } - (SEPAAAlE ILLUSTRATION)
3-LOCKWASH[R ___ 7H2079 6H3622- SCREW ASS[M. _ _ 4
(PARTS or PLATE ASS[M. 7M330)
2-NUT__________ 3H3680
I - LOCK WASHER ___ 9 F 4 976 4Ml831-PLUG_ ___ - - - - - -4 )>
1-WASHER.(.OJI .. THICK)_ 7F3494 i - - - - - - . _
2-WASHER.(093THI CK)_ 9H37 57
----17L2894-GASKET_ - - - - - - 4
:t)>
1- CONNECTOR ____ 7M326
n
I-LEAD ASS[M ____4Ml84g ::c
I-PL ATE ASSEM ___ 7M330 ~
I-PLATE ________ 7M332 m
(PART Of PLATE A5S[M7M 330) z
--f
I-NUT_ ______ _ - _3H368q
en
I-NUT _________ 1D4719
2-LOCKWASHER __ ...:..9F4976 p i<«<d-4M1896-BUSHING ___ I
I-WASHER ______ 7F 3494 (PART OF HOUSING ASSE M .
1S297)

IS297- HOUSING ASSEM_ _I

6-BOLT________ 7f'4556
6-LOCKWASHER_ :_8H3481
> 7f'3488-SH0[ ______ 6 _____, 7F4~56-BOLT_________ 7
8H348~LOCKWASHER _ __ J
12-SCREW _______ 3F379 141 276

5L3648 ELECTRIC STARTING MOTOR ASSEMBLY-24 VOLT-PART 1


Replaced By 6N9677 Shown On Pages 610. 11 Thru 610. 14. Part Of 3N7379
Electric Starting Group Shown On Page 55A.O 1. 4M 1812 Switch Parts
Are Shown On Page 628

r - (L r- [
. ~.li.:f~ .. .: ~.~:~~~i.,wil, - .,· .... f :.,'. ,;./ \~~:1 ·~,,:,J\( !~1:i~l{
i~t.,J ,(ii::1 ., ,.~-&U .
.,,,' , . .... , _ ,.-.·. '"~!,,.."'l,_~ ...~~~-.~ ......... ,., _;,>;\i,:; <>1'..~ ----· ·"""''--
~~ Di.:..i .:,::-~-'-r: 2'.::1_
---·-, -7
r l -T--f .- . -r····- i

5L3648 ELECTRIC STARTING MOTOR ASSEMBLY-24 VOLT-PART 2


Replaced By 6N9677 Shown On Pages 610. 11 Thru 610. 14. Part Of 3N7379
Electric Starting Motor Group Shown On Page 55A.O 1

I-COIL ASSEM _____ 7M324 - ~ I-H()USINGASSEM ___ 7M333 -. --------- gM7609 ·SPAINC, _____ ___ I
. I-RETAINER ______ _4M1828~ -- / _ _ 4M1855-PLUNGERASSEM • .I
Cl·WA SH(R ___ ___ _2S4 0 27j \ / 1 / ____f4M1827-AETAIN(A ____ __ I
, /~/ ~ L9M76II-RltJG ________ _ _ I
1-BVSHl)JC, _______ 3L3380 ~ " "
I- BOOT __ _ -- ____ 4MI829 · '\ \ \
///
,./ /
....------3F2617-NU"T ________ - _I
I- PLUG __ _ ___ 759826}
/ _ __. 4Ml853-L£VER ASSEM - ___ I
~
1-GASKE T 759825 .
12- BRUSH ASSEM __ 711,,329 , '\
,
(PART 5 OF H()~S,-;,G ASS EM
7MJJJ)
\ .· / _, . -~4M1854-SHAf'l _________ l
/ / . . .· IH 1023-S(Al.(.36~-DIAMETCRL I
\
'--..
\ '
\
\ / , . ' / 206392-SEAL(239-DIAMETER).1
_ '. . ✓ 9M7611- RING __________ I
12 SCREW ______ __ 2 F2860L
. j6N3826-DRIVE ASSEM.!480321)-lC
1.?·L0(1-'.WASH(R ____ 8H878j ------------ ....__
,.--- --OR- ►
I-PLUG _ ______ _759826 /
/ / Ii P2508-DRIVE ASSEM.(1894211J IC :f
0►
I-GASKET_ _____ 759825.
-9 5 9 77 4 ·PINION
(Parts of Frame Assem. 7 ~\3281 g (Part of I P2508 Assem.l ::t
THE FOLLOWING REPAIR KIT
15 AVAILABLE: !1:
m
3N3763-KIT - · lterminall·-1
II ncludes Bushings, Insulator
z-i
& Washer
2 - WASHE R ______ 7f'3491-----
✓-
(S) en
I - E,USHI NG _____ _7F 3506
(PART 0• f"RAM( A.SSH,< .
7M J28)
9F2547·WICK ______ __ I
1-WASHfR __ _ ___ 7M3 2 7 (PARTS OF HOUSING ASS[M 7M3:q
.,.
I-FRAME ASSEM ___ 7M328
Ji-PLUG __ ______ 284602
h-w1CK ________ 9F254 7
(PARTS or FRAM£ ASS£ M . 7M32 e)
1- SEAL _ _______ -4M189
-:1;
Cl-lNSULAIGR ---------- 6N3279 ~ - - - - - /

/
/
'

.
THE FOLLOWING REPAIR KIT S ARE
AVAILABLE FOR I P2 508 DRIVE ASSEM.:
C 7 N 609 8 -KIT -- - -lcupl--- ----- - 1 ·
!Includes Cup, Spring & Retainer)
'- ~
~
'-
4Ml851-GASKET. _______I
""--_____J4MI 833 - SCAEWll .50.LONG).5
~~ \JM336 - SCREW...(86.LONG) __ I
4L2729·WASHER ___ _____ 1
IM9968-BuSHING _ ___
2F6678-SEAL ________ I
---1
(l'ARTS or HOUSING ASS[M 7Y 33 l
CJ-MACHINE SCREW_ 4812207 / C 459459-KIT---(washerl···---
IM9971-SPACER ________ I
3· LOCKWASHER ____ 8 H 8 7 S ~, !Includes Washers & Retainer
3-WASHER __ • . __ 7 F 35 29
I-ARMATURE ASSEM .• 71';18651
Cup)

C INDICATES CHANG£
4M189 -SEAL __________ I
IH2629-STRJP_ - - _ - - - - • ..3
170403
...
a,
0
I-INSULATOR _ __ ___ 7M325
0
"'

l
...
a,
~
1-CONNEC!OR 0
7M326-- ~ - \ · PLUNGER ASSEM.- - ----4Ml855 _-...______ 9M760'1-SPRING -------------- I w
I-RETAINER ------- --- - 4Ml828 ~ 7M333-HOUSING ASSEM. ---- -- I
CI-WASHER ------------ - 2S4027 J ' 7S9826-PLUG ---------------- I
,_ I-Boor -----------------4Ml829 - 7S9825-GASKIT ---------- -----1
2·NUT -- ---------------- 31B68Jt 4-SCRE\'/ ASSEM. ------- 6H3622 .:. . !Parts of 7M333 Assem. I
I-LOCK WASHER -- ·- -· -- ·- 1,Hq/6 ' I-SWITCH ASSEM. ------- 4Ml812 4Ml827-RITAINER ------------ I

~ ~""'·
1-WASHER · r.OH m ThiCk1- 7Fm4 - - !Separate llfustralionl 9M7611-RING ----------------- I
2·WASHER · r.0'13 in Thick 1-9H37,7 3f2617-NUT ----------------- I
4Ml85HEVER ASSEM. ------- I
4Ml854-SHAFT -------------- I
IH1023-SEAI. -1. 369 in. dia. I --- l
l·BUSHING--- · -· · ·-•· -·· JU380-
- ------. _ 206392-SEAI. -1. 239 in. dia. I --- I
9M76ll-RING ----------------- l
~,, ,,.-------; 4Ml851-GASKIT ---------------1
' 6N3826-0RIVE ASSEM. ----- - - IC
2-S[AL · ---·· -· ···· ·· -·· 4'11!8q t.m321J
9 -OR-
IP2508-0RIVE ASSEM. --- - ---- IC ►
~(18942111 ::t
l-PIUG -- · ···-· · -- •· · · · 2846021
rl·IVICK · · · · · ·· ·- · -····· · 4\H890f

0
:t
ll · PLUG ·- -- -- ----·· · -· ·-· IH9721 ~
m
l1·Bu•Paris
SH ING · · - · · --· - --· rr 3506
of 7M328 Assem. 1
z
--f
J-WASHfR -··-- ·-------·· 7M327
THE FOLLOWING REPAIR KITS ARE
en
1-F-RAMf ASSEM. ----- --- 71'1328-
AVAILABLE FOR IP2508 DRIVE
H1ACHINE SCRE W----- 4 8 1 2 2 0 ~ ~' ASSEM. :
3-LOCKIVASHER --- ----·-- 8H878
7N6098 - CUP KIT--------- l C
H'iASHER ----·----·-- --- 7F3529 ~
CI-INSULATOR----------- 6N3279 Uncludes cup, spring, retainer!
12-MACHI NE SCREW----- 2F2860 4S9459-WASHER KIT ---- ------ I
12-tOCKWASHER -------- 8H878 · II ncl. Washers & Retainer Cupl
""11833-SCREW - ------ ---- --- 5
12-BRUSH ASSEM. ----- -- 7M329 - / 6-POLE - ----·------- -- -- Jf3488 7M336-SCREW ----------·--·-- I
!·INSULATOR ----------· 7M325------- · 3-S TR IP-- - --- ------- ---- IH2629- 4l.2729:WASHER-- ---- -- ------ I
I-ARMATURE ASSEM. -- - 7M8b51- l-S P.~CER -- --------- - -· IM9971 284602-PlUG -· ---- -- - ---- - -- I
., I-SEAL- --- --- · ·- · -·- -- - 2F6678 9f2547·WICK -- --- ---- --- -··- I
{I-BUSHING ·- ---------- IM9968 !Parts of 7M333 Assem. I
!·COIL ASSEM.---·------- 7M324- fParfs ot 7MB3 Assem . I C INDICATES CHANGE 170402

5L5353 STARTING MOTOR ASSEMBLY-24 VOLT-PART 1


Replaced By 6N9677 Shown On Pages 610.11 Thru 610_ 14_ Part Of 3N7379
Electric Starting Group Shown On Page 55A.O 1. 4M 18 12 Switch Parts Are
Shown On Page 628

·Jwi /· -~~ --~:~;~¼~""~""':;ti:~-"-"'~t~";\11~ ~-:"~~:,__,i~;,,f( '-.·-...:::.::l ~- ... ~...,..;,.__,~ -


___ :;! ··--[ ·· i -- ·r -{ ---T -~t:..;.;:_~
( ·r--r . -··1- ;(

SL5353 STARTING MOTOR ASSEMBLY-24 VOLT-PART 2


Replaced By 6N9677 Shown On Pages 610. 11 Thru 610. 14. Part Of 3N7379
Electric Starting Group Shown On Page 55A.O 1

I-PLATE----- --- --------- 7M332 - - -


HMCHINE SCREW ----- 5H6467l
HOCKWASHER--------- 7H2079>--
3·WASHER ----- --------- 7F3525

I-PLAIT ASSEM . --------- 7 M 3 3 1 - -

3-PIN ------- - -------- -- 3H3697 INSULATED


HOCKWASHER---- ----- 7H2079f--- BRUSH
3-WASllfR --------------- 7f352SJ /

12-SPRING ---- ---- -- --- - 7F3512 - - - - - - - - -


fParts of 7M330 Assem . I 4'11831-PLUG ),
7l2894· GASKET------- -- ----- - I
I-LEAD ASSEM. --------- 4Ml849 THE FOLLOWING REPAIR Kil IS =I
I-PLATE ASSEM . -------- - 7M330 AVAILABLE:
3N3763-ITRMINAL KIT ------ --- I ►
0
:c
6l l
!Consists of Bush ings , Insulalor
~'--:?- l [ ' C ~ h~~ and Wash er I ~
m
I-Nur-------- ---------- - ID4719 0 z-f
HOCKWA5HER --- -- ---- 9 f 4 9 7 6 ~ ~
(/}
CJ-NUT------------------- 3H3600~
J·LOCKWASHER -------- - 9f4976

~ ~
!·WASHER -------------- 7F3494

2-WASHER 7F349J

> 3-PLUG
3·GASKH

~ ©
6·BOLT
6·LOCKWASHER ---- ---- <-::.:=? 7 I BUSHING----~
tParl of 1S297 As sem . I
0,
..a
7·BOLT --- ---- ---------- 7F4556}- '--- !S297-HOUSING ASSEM. --- -- - I
12·SCREW 3f379- 7· LOCKWASHER --------- 8H3481 C INDICATES CHANGE 140536
0
0
~-------------------------------------------' ~
r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --,0,
REF.I PART
NO . NUMBER DESCRIPTION TY. 15I3H368 l lNUT----------------------------- 11 16
-
0
0
(JI
16 313421 SOLENOIDASSEM, -------------- 1
l 36 982 3 BOLT---------------------------- 6 (Separate Illustration)
2 1L4789 LOCKWASHER ------------------ 6
3 3 T34 l 8 FRAME ASSEM. ------------------ l 17 6H3622 SCREW ASSEM. - ----------------- 4
llncludesl 18 9F 4 976 LOCKWA SHER------------------- 1
4 3T3423 CUP------------------------ 1 19 3 F3 79 SCREW-------------------------- 12
5 9G4101 BUSHING-------------------- 1 20 7M 32 5 INSULATOR---------------------- 1
6 3T342 4 PLUG----------------------- 1 21 4M 1831 PLUG--------------------------- 3
7 3H3680 NUT----------------------------- l 22 7l2 8 94 GASKET------------------------- 3
8 7M327 WASHER------------------------- l 23 1H2629 STRIP--------------------------- 3
9 7M865 l ARMATURE ASSEM. -------------- 1 24 7F3488 SHOE--------------------------- 6
10 3L3380 BUSHING------------------------ l
11 7M324 COIL ASSEM. --.------------------ l
12 9H375 7 WASHER------------------------- 2
II 13~
13 7F34 9 4 WASHER------------------------ l 12 ~ 7

14 7M3 26 CONNEC_I_OR--------------------

:1)>
n
:I:
i:
m
z~
(/)

22
20

2
., 3009 02

3T2787 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 1


3T342 1-Page 62.02
Part Of 3N7379 Electric Starting Motor

...... - -.-.--- -· ., ~ •.~. --~, ,. ;,-.ltj-~.S~::2--::~;·/.l:r•~-~:-... ~~.~-~


r }-j t r r-1 r-r r---r-- -
l
- -···-
[ [
f -
;

3T2787 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 2


Part Of 3N7379 Electric Starting Group Shown On Page 55A.03

REF.I PART OESCRIPT ION QTY. 20 21


NO. NUMBER 18
313422 WIRE ASSEM. -------------------
1
&I 5P562l WIRE--. 23m(9. 06 in. l
2 2L807 l TERM )NAL---(l/2 in. screw)--- 1
3 2L8066 TERMINAL-- -- --- ------------ l
4 3T3l06 SCREW ASSEM. ------------------ 3
5 218163 SEAL---------------------------- l
6 7M330 PLATE ASSEM. ------------------- 1
7 7F3525 WAS HER--------- -- ---- --- - -- 12 I II
8 7F3520 . PLATE----------------------- 1
9 5H6467 SC REW-- - --- --- --- --- -- ---- - 3
D~UJn
\ ►
10 7H2079 LOC KWA SHER---------------- 12 15__,.,,,,...---lfj /
11 2L6679 PLATE-------------------- --- 3 7-10-9 i<H0-7 -f
14
12 7F35l3 HOLDER---- --- -- ------- -- --- 6 -f
13 7F3522 SC REW-- - --- -- - -- -- - ------- - 3 8 )>
14 7F35 l 2 SPR ING-------------------s 12 0
15 7M331 PLATE ASSEM. -------------- 1 ~ :I:
16 3T4709
17 ·7F76ll
PLATE-----------------------
SC REW-- --- -- ---------- -----
3
3
s:
m
18 7M332 PLATE -- ------------ -------- l @ z
,.19 3H3697 SCREW--------------------- -f
---
3
Cl)

>

~
3 H36811 NUT-------- ---------------------
26I7 F3 4 94 WA SHER--- ------------- --------
27 9F4976 LOCKWA SHER------------------
25 23
20 2F2860 SCREW------------ --------- ----- 12
21 7M329 BRUSH ASSEM.------------------ 12
22 7F349l WASHER----------- ------ -------- 2
24 23 3H3680 NUT-------- -- ----- -------------- l 0,
-a
24 6N3279 INSULATOR--------------------- l
& OR DER BY THE METER 300903
~
0
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - J O)
IOTE 1WI .~:11 I OTT Dem1rno1 '
y
15
16
3H3681
3T3421
1 NUT
1 SOLENOID ASSEM
-
a,
CJ
0
1 369823 6 BOLT 17 6H3622 4 SCREW ASSEM. 16 !'>
2 7F3488
3 3T3418
6 SHOE
1 FRAME ASSEM.
18
19
9F4976
3F379
1 LOCKWASHER
12 SCREW
17 ....0

~
4 3T3423 I CUP 20 7M325 1 INSULATOR
5 9G4101 1 BUSHING 21 4M1831 3 PLUG
6 3T3424 1 PLUG 22 7L2894 3 GASKET
7 3H3680 1 NUT 23 1H2629 3 STRIP
8 7M327
9 7M8651
1 WASHER
1 ARMATURE ASSEI.!.
---
10 3l3380 1 BUSHING
11 7M324 1 COIL ASSEM.
12 9H3757 2 WASIIER II
13 7F3494 1 WASHER
14 7M326 1 CONNECfOR

),,
::t),,
0
:t
s:
m
z
-f
en
6-4

,~-
20
22

Y SEPARATE ILLUSTRATION 316532


j

3T8955 STARTING MOTOR GP - ELECTRIC-PART 1 OF 3


Delco-Remy - 24 Volt. Type 1
3T3421 - Page 62.02. Part Of 3N7379 Starting Motor-Electric
Field Replacement Order 3T8967-Page 61 G.09.03

,... .. ·.~· .··•.•~ ... ~-, ,,· ,. ,-, ' .:-1·


I - .. i ·- -[ .
[ :\ - [ I
I . --·--r·
Y' L

3T8955 STARTING MOTOR GP-ELECTRIC-PART 2 OF 3


Delco-Remy-24 Volt. Type 1
Part Of 3N7379 Starting Motor-Electric
Field Replacement Order 3T8967-Page 61G.09.03

NOTE ~Ef PART


NO NUMBER on DESCRIFTION 12

1 3T3422 1 WIRE ASSEM.


D 5P5621 WIRE (12 GAUGE)
2 2L8071 1 TERMINAL ( 1/2 IN. SCREW)
3 2L8066 1 TERMINAL
4 313106 · 3 SCREW ASSEM.
5 2J8163 1 SEAL
i
6 319525 1 PLATE ASSEM. 13
7 6T371 1 INSULATOR
8 6 T372 1 PLATE
15
9 314709 3 PLATE
10 7F3525 6 WASHER GROUNDED )>
BRUSH

~
11 2L6679 3 PLATE
12 314710 3 PLATE
13 5P6298 12 SCREW
. 9F 5599 12 LOCKWASHER n
14 6T363 6 HOLDER ASSEM. :c
15 319494 1
(EACH INCLUDES)
SPRING (BRUSH)
INSULATED
BRUSH
s:
rn
2
-;
(/)

.,
I

'21

D
19

ORDER BY THE METER


20
4

16
17
18
19
20
2F286L
3T9524
7F3491
3H3680
6N3279
12 SCREW
6 BRUSH ASSEM.
2 WASHER
1 NUT
1 INSULATOR
21 3H3681
22 7F3494
23 9F4976

3N3763
1 NUT
1 WASHER
1 LOCKWASHER
THE FOLLOWING REPAIR KIT
IS AVAILABLE:
1 KIT (TERMINAL INSULATOR)
316533
...
0,

0
0
m
0
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ----' N
....0
0)

6 8 15 17 18 ig 20 21 22
on 0
?>
0
w
~ -

24-23

---- ~ ,..
\ 1
1--'
J-
------~
t;_)
\~ -~) " \
14
)>
=1
)>
@ \ 20 4M1831 1 PLUG
n
::t
I 21 3T4700
2°2 4M1896
1 HOUSING ASSEM.
1 BUSHING
s:
m
itJ9 _____ ) 23 3T3424 1 PLUG 2
--- _.::::;---
16
6
7
8
4M 1827
1H1023
3T3420
1 RETAINER
1 SEAL
1 HOUSING ASSSEM.
24 313423
25 4M1833
1 CUP
5 SCREW
38. lMM (1.5 IN.) LONG
-i
en
26 9 3T3424 1 PLUG 7M336 1 SCREW
10 3T3423 1 CUP 22.23MM (.875 IN.) LONG
11 1M9968 BUSHING 26 1M9971 1 SPACER
12 2F6678 SEAL 27 6N3826 1 DRIVE ASSEM.
NOTE REF PART
OTT OESCRIPTION 13 313433 1 PLUG 28 4M1854 1 SHAFT
NO NUMBER
14 4M1851 1 GASKET 29 206392 1 SEAL
1 9M7606 1 PLUNGER ASSEM. 15 9M7611 2 RING 30 369823 7 BOLT
2 369821 1 WASHER 16 2J8163 1 SEAL 31 3T3434 6 PLUG
3 4M1829 1 BOOT 17 4M18 53 1 LEVER ASSEM. SMHS7660 1 FORM (INSTRUCTIONS FOR
4 4M1828 1 RETAINER 18 SM3034 1 LOCKNUT . INSTALLING STARTING
5 9M7609 1 SPRING 19 7L2894 1 GASKET MOTOR)
316534

> 3T8955 STARTING MOTOR GP - ELECTRIC-PART 3 OF 3


Delco~Remy-24 Volt. Type 1
Part Of 3N7379 Starting Motor - Electric
Field Replacement Order 3T8967-Page 61G.09.03

---· ··--··. - -------


•. f '
••--

r r- r r
ATTACHMENTS 61D.06.04

16
14
17

,_
I
I
II ----
~
10

1-
1 19

21
20 22

2 23

~£• PART REF PART


NOTE llO NUMBER OlY PART NAME NOTE NO NUMBER OlY PART NAME
I369823 6 BOLT C 24 6VB378 NUT
2 7F348B 6 SHOE-POLE C 8Fl434 LOCKWASHER
3 3T~418 1 FRAME AS-END C 484274 WASHER
4 3T3423 1 CUP
5 9G4101
6 3T3424 ,.
1 BUSHING-END
PLUG-FELT
7 3H3680 1 NUT-JAM
8 7M0327 1 WASHER-THRUST
9 7M8651 1 ARMATURE AS
10 3L3380 1 BUSHING
11 7M0324 I COIL AS-F!ELD
12 9H3757 2 WASHER
13 7F3494 1 WASHER-STUD
14 7M0326 -1 CONNECTOR
I
- y
15 3H3681
16 7T8854
1
1
NUT - FULL
SOLENOID AS-STARTING
MOTOR
!- 17 6H3622 4 SCREW-MACHINE
C 18 980453 1 LOCKWASHER
19 3F0379 12 SCREW-POLE SHOE
20 7M0325 1 INSULATOR - COIL
21 4M1831 3 PLUG-LEVER HOUSING
22 7L2894 3 GASKET
23 1H2629 3 STRIP-INSULATION

C-INDICATES CHANGE
Y-SEPARATE ILLUSTRATION
M 454252

t 3T8955 STARTING MOTOR GP-ELECTRIC-PART 1 OF 3


Delco-Remy-24 Vo lt. Type 2
7T8854-Page 62.03. Part Of 3N7379 Starting Motor-Electric
Field Replacement Order 3T8967-Page 61G.09.03

[
610.06.05 ATTACHMENTS

20 9

15
GROUNDED
INSULATED BRUSH
BRUSH
II

NOT£
REF
NO QTY PART NAME NOTI!
REF
ND
PART
NUMBER
I
OTY PART NAME
A 3 B04 3
BD 5P5621 WIRE (12 GA)
2 '2LB071 TERMINAL (1/2 IN . THE FOLLOWING REPAIR
SCREW) KIT IS AVAILABLE :
3 2LB066 1 TERMINAL 3N3763 1 KIT-TERMINAL (INSULATOR)
4 3T3106 3 SCREW AS
5 2JB163 1 SEAL·O RING
6 3T9525 1 PLATE AS-BRUSH
7 6T0371 1 INSULATOR
B 6T0372 1 PLATE
9 3T-4709 3 PLATE
1 7F3525 6 · WASHER-BUSHING
11 2L6679 3 PLATE· INSULATING
12 3T4710 3 PLATE
13 5P6298 12 SCREW-MACHINE
9F5599 12 LOCKWASHER
14 6T0363 6 HOLDER AS-BRUSH
(EACH INCLUDES)
15 3T9494 1 SPRING - BRUSH
16 2F2860 6 SCREW - MACHINE
17 3T9524 6 BRUSH AS
18 7F3491 2 WASHER
19 3H3680 1 NUT - JAM
2 6N3279 1 INSULATOR
21 3H3681 1 NUT-FULL
22 7F3494 1 WASHER-STUD
B•USE AS REQUIRED
C·CHANGE FROM PREVIOUS TYPE
D·OROER BY THE METER B-454253

3T8955 STARTING MOTOR GP-ELECTRIC-PART 2 OF 3


Delco-Remy-24 Volt. Type 2
Part Of 3N7379 Starting Motor-Electric
Field Replacement Order .3T8967-Page 61 G.09.03

L...J
r r r
r r

...
0,
C
0
.....
REF., PART
NO . NUMBER
DESCRIPTION rrv 15 3H3681 NUT---- -- -- -- -- --- ----------- --- 11
Cjl6 313421 SOliNOID ASSEM. --------------- l
(Separate Illustration) 16
l 136 9 8 23 BOLT---------------------------· 6
2 IL 4 78 9 LOCKWASHER ------------------ 6 17 6H3622 SCREW ASSEM. ---- ----------- --- 4 rr
15

~
3 3T3418 FRAME ASSEM. -- --- -- ----------- l 18 9F 4 97 6 LOCKWASHER------------------- l
!Includes I 19 3F379 SCREW-------------------------- 12
4 313423 CUP------------------------ l 20 7M325 INSULATOR---- ----------------- 1
5 9G436 7 BUSHING-------------------- l 21 4M I 831 PLUG---------------------------- 3
6 313424 PLUG----------------------- l 22 7L2894 GASKET-------------------------- 3 ..----
7 3H3680 NUT----------------------------- l 23 1H26 2 9 STR IP----- ----- -------- -------- 3
8 7M 3 27 WA SHER---- ------------------ --- l 24 7F3488 SHOE---------------------------- 6
9 7M865 l ARMATURE ASSEM. - ------------- l
IO 3 L3 380 BU SH ING-- ------------------ ---- l
11 7M3 2 4 COIL ASSEM. -------------------- l C INDICATES CHANGE II
12 9H3 75 7 WA SHER---------------- --------- 2
13 7F3494 WASHER ------ ------ ------- ----- 1

14 7M 3 26 CONNECTOR-------------------- q
=I
~ ►
0
J:
~ s:
m
z
-i
en
6-4 19

©
22

> 24
2
303042

3T2785 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 1 OF 3


3T3421-Page 62.02
Part Of 3N73 79 Electric Starting Motor

i;~~'ft.:~~,;~~;i:.:-:::1.illt ~#'):li:.,ii;}~t.!;.~i.!i;,~<L _.!~--!L....:"':'


- - - - - - -- --2-.;. ,,_,__ ··------·-·
3T2785 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 2 OF 3
Part Of 3N7379 Electric Starting Motor Group Shown On Page 55A.03

REF.I PART
NO.• NUMBER .
I DESCRIPTION IOTY. 20 21
313422 WIRE ASSEM. ------- ~-----------
Al l < 5P5621 WIRE--.23mt9.06 ln.l 7-10-17
2 2L807 l ITRM INAL---(l/2 in. screw)--- l
3 2L8066 ITRM INAL------------------- 1
4 3T3106 SCREW AS SEM. ------------------ 3
5 218163 SEAL---------------------------- 1
6 7M330 PLAIT ASSEM. ------------------- 1 20 21 12
7 7F3525 WA SHER-- -- -- --- --- ------ -- - 12 II
8 7F3520 PLAIT----------------------- 1
9 5H6467 SC REW--------- ---- --- - --- -- 3
10 7H2079 LOCKWA SHER---------------- 12 )>
11 2L6679
12 7F3513
PLATE-------------------- --- 3
HOLDER--------------------- 6 ~
13 7f3522 SC REW----- --- - ------------- 3 8
)>
14 7F35 l 2 SPRI NG-------------------- 12 0
15 7M331 PLAIT ASSEM. -------------- l :c
16 3T4709
17 7F76ll
PLAIT--- -- ------------------ 3
SCREW---------------------- 3
s:
m
18 7M332
19 3H3697
PLAIT ----------------------
SCREW--------------------- 3
l z
-f
en


~ ~ 811
>
3 H36 NUT-----------------------------
26I7F3494 WASHER------------------------
27 9F4 97 6 LOCKWA SHER------------------
26
25 23
20 2F286 0 SCREW-------------------------- 12
21 7M329 BRUSH ASSEM. --- ------- -------- 12
f:,
22 7F3491 WASHER------------------------- 2
24 23
24
3 H3680
6N327 9
NUT------- -- ---; ________________
INSULATOR---------------------
l
1
....m
0
~
A ORDER BY THE MITTR
I 30043410

L _ [__ l_ __
[ f_ [- r- r
, \ l
--- ·· -- - -· - - - ---- - -
f\' ..

3T2785 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 3 OF 3


Part Of 3N7379 Electric Starting Motor Group Shown On Page 55A.03

21

"J8W
()\

--~\-, 20 4M 1831 PLUG----------------------------


)>
~
l__....,
J-
21 3T4700 HOUSING ASSEM. -------- --
(1 ncludesl ►
(")
-----:S:- \
22 9G 9818 BUSHING-------------------- 1 ::c
'ibj;-) 23 3T3 42 4 PLUG------------------------ l ~
14 24 3 T3 42 3 CUP------------------------- l m
0~ 4Ml833 SCREW--38.lmmll.5 in.Uong- --- 5 z
~
\ 31
25
7M336
26 l M 9 9 71
SCREW- -22. 23mml. 875 in. )long--
SPACER--- ---------- -------- ----
1
1
-t
en
27 6N3826 DRIVE ASSEM. ------------------ 1

---~.:--) 6 4M 1827 RITAINER----------------------- 28 4M 185 4 SHAFT--------------------------- 1


7 l H 102 3 SEAL-- --- ----------------------- 29 2 D6392 SEAL----------------------- ----- l
8 3 T 3420 HOUSING ASSEM. 30 369823 BOLT--------------------------- 7
12-13 II !Includes) 31 ll4789 LOCKWASHER------------- - ------ 7
26 16 9 3T34 2 4 PLUG------------------------ l
> 10 3 T342 3 CUP------------------ ------ 1
11 9G 9817 BUSHING---------------- -- - 1
12 2 F6 67 8 SEAL--------------------- -- - 1
RH.I PART 13 313433 PLUG-------------------- - -- 1
NO . NUMBER
DESCRIPTION lorv.
14 4M 1851 GASKET------------------------- 1
l 9M7606 PLUNGER ASSEM. ---------------- 15 9M 7611 RING---------------------------- 2
2 3 6 98 21 WA SHER------------------------- 16 2 J 816 3 SEAL------------------------- --- I
3 4M 1829 BOOT------------------- --------- 17 4M 18 5 3 LEVER AS SEM. ------------------- I
4 4 M 182 8 RITA INER----------------------- 18 5 M 30 34 LOCKNUT-----------------------: I
0,
_.
~ 9 M 16 09 SPRING--------- ----------------- 19 7L2894 GASKET-------------------------- 1
300 44 7 ~
_.
-------------------------''--------------------------------------~ o

L ( __ !~ ( -
[

r - - - - - - - - - - - - - - - - - - - - . . : . , _ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - , 0,
Rffl
NO.
PART
NUMBER
I DESCRIPTION
rTY 15 3H368 l NUT--------- --- - - ------ ------ -- -
16 313421 SOLENOID ASSEM. ---------------
-
0
~
0
1 369823 BOLT---------------------------- 6 (Separate I llustratlonl 16 0
-"
2 7F3488 SHOE---------------------------- 6 17 6H3622 SCREW AS SEM. ------------------ 4
3 313418 FRAME ASSEM. ------------------ l 18 9F4976 LOCKWA SHER- -- - -- -- ---- - ------ - l
!lncludesl 19 3F379 SCREW- - - --- --- ---- ------------ - 12
4 3T3423 CUP- -- - - - ------ ---- --- ------ l 20 7M325 IN SULA TOR--------------------- 1
5 9G4367 BU SH I NG-------------------- l 21 4M 183 l PLUG--- --- - - - - -- -- -- --------- -- - 3
6 313424 PLUG- - - ---- --- -- ---- -- -- - -- l 22 7L2894 GASKET-------------------------- 3
7 3H3680 NUT---------------------------- - l 23 1H2629 STRIP--------------------------- 3
8 7M327 WAS HER-------------- -------- -- - l
9 7M8651 ARMATURE ASSEM. -------------- l
10 3L3380 BU SH ING-------------·----------- l
11 7M324 COIL ASSEM. -- - ----------------- 1I II
12 9H375 7 WA SHER------------------------- 2
13 7F3494 WA SHER--------------- ------ --- l
14 7M 32 6 CONNECTOR-------------------- I, 0
),,
9

~
=I
n►
:c
~
m
z
-I
Cl)

20 22

2
>
303868

3T8953 ELECTRIC STARTING MOTOR GROUP-24 VOLT:...DELCO REMY-PART 1 OF 3


3T342 1-Page 62.02
Part Of 3N7379 Electric Starting Motor
r · --- - - - - -----

3T8953 ELECTRIC STARTING MOTOR GROUP-24 VOL T-0ELCO REMY-PART 2 OF 3


Part Of 3N7379 Electric Starting Motor

REfl PART DESCRIPTION TY.


NO . NUMBER 12
I
3T3422
WIRE ASSEM. --------------------
•I . 5P562l WIRE------23 ml 9. ~ in. I
2 2L807l TERMINAL-------( 1/2 In. screwl 1
3 2L8066 TERMINAL------------------- 1
4
5
6
7
3T3106
SCREW AS SEM. ------------------
SEAL----------------------------
2J8163
3T9525
PLATE AS SEM. ------------------
6T37l INSUIA TOR------------------
3
l
l
l
10

I 13
□rnll=ri ]J ~~t11 l JP
8 6T372 PLATE----------------------- l
9 3T4709 PLATE----------------------- 3 15
10 7F3525 WAS HER-------------------- 6 GROUND£D
11 2l6679 PLATE---------------------- - 3 )>
BRUSH
12
13
3T4710
5 P6298
9F5599
PLATE-------------------- ---
SCREW·--------------------.
LOCKW ~ SHER----------------
3
12 =I
)>
12
14 6T363 HOLDER AS SEM. -------- ----- ("')
!Each I ncludesl
6
~ :c
INSULATED
15 IH9494 I SPRING- ·-I brush 1--------- l BRUSH ~
@ m
II ,....,._ ~ z
-f
u,

~
>
3H3 6811 NUT--s--------------------------
22 , 7F3494 WASHER-- ---------------- -------
21 4 23 9F 4 9 76 LOCKWA SHER--------------------
19
16 2F2 86 0 SCREW-------------------------- 12

20
17 319;24
18 7 F3 4 9 I
19 3 H368 0
BRUSH ASSEM. -----------------
WA SHER-------------------------. 2
NUT- ____________________ ;_______
6
l THE FOLLOWING REPAIR KIT IS 1AVA ILABLE:
...
0)
C
20 6 N3 2 7 9 IN SULA TOR: ----~--------------- l 3N3763IKIT-----!Terminal insulatorJ ----- ~
A ORDER BY THE METER 0
.__________________________________________________________
303869 ...J,.., 0

{. _ ( -- .l ,- [ __
r

6 ,n 8 15 17 18 IQ 20
21
, ~-
22
-
0,
0
:.a
~

<=:~~~~~- -1s~_.v- ~-\-\\)~


24-23

--~ \ -----
20 4M 1831 PLUG ----------------------------
\.----'
;
21 3T 4700 HOUSING ASSEM. ----------------
11 ncludesl

;:-1{\ 14
22 4M 1896
23 3T3 42 4
24 3T342 3
BUSHING------ -------- ------ l
PLUG----------------,-------- 1
CUP------------- ------------ 1
4Ml833 SCREW--38. lmm(l.5 in.llong---- . 5 ►
0
0~
:::.u,
\ 25
7M336 SCREW--22.23mmL875 in. llong--
26 l M9971 SPACER------------------------- l
l ::c
~
) 27 6 N382 6 DR I VE AS SEM. ------------------ 1 m
~ ---- j
614 M 182 7 RETA INER-----------------------
7 l Hl 023 SEAL----- ------------ -- ---- -----
28 4M 185 4 SHAFT--------------------------- 1
29 2 D6 3 9 2 SEAL- ----------------- ---------- l
z
-i
____:;:;--
8 3 T 3420 HOUSING ASSEM. ----------- 30 36982 3 BOLT--------------------------- 7 en
(1 ncludesl
26 16 9 3T3 42 4 PLUG--- -- ------------------- 1
10 3 T3 42 3 CUP------------------------ l
11 1M9968 BUSHING------------------- 1
12 2 F6 678 SEAL------------- ----------- 1
REF., PART !OT Y.
13 3T3 433 PLUG------------------ ----- 1
NO. NUMBER
14 4M 1851 GASKET------------------------- 1
1 9M7606 PLUNGER ASSEM. 15 9M 7 6 l l RING---------------------------- 2
2 369821 WA SHER - ------------------------ 16 2 J 8163 SEAL---------------------------- 1
3 4M 1829 BOOT---------------------------- 17 4Ml853 LEVER ASSEM.------------------- 1
4 4M 1828 RETAINER----------------------- 18 5M3034 LOCKNUT------------- ----------- 1
> 5 9M76.0 9 SPRING-------------------------- 19 7L2 8 9 4 GA SKIT-------------------------- 1
303870

3T8953 ELECTRIC STARTING MOTOR GROUP-24 VOLT-DELCO REMY-PART 3 OF 3


Part Of 3N73 79 Electric Starting Motor

, :.·~·'J ,•-•~~";;,- 1· ••...-:-.~-~1"•···'$";<lS•'.~ r~_,,;;,;.,.~;tr;f~!wli.':..~~ !!~~\4';fi':·~~f%..<~ ~;.:~:~;;~f~r.~-~!-~~ ft~;· -------:--•- - ~-------•- -·-• _.. - ·-• ____._ __ ,.
·r

Ps'. "· ··-- -

6N9677 ELECTRIC STARTING MOTOR GROUP-PART 1 OF 3


4M 18 1 2 Switch Parts Are Shown On Page 6 28

6N3826 DRIVf ASSfM. ------(4803211--


6 12 - OR -
Cl I P2508 DRIVE ASSEM. ------( 18942I11--
(lncludesl
8
13 9S9774 PINION----------------------- I
14 6N3279 INSULATOR----------------- ----- 1
15 7F 3491 WASHER-------------- ----- ----- 2
16 I D4 719 NUT---------'------------------- I_


::1
~ ►
(")
{) O · :c
4-16
s:
m
) z
--t
en
14 ~@ @~

12 13
f:lU.I PART
NO NU'wtBEA OESC~IPTIQN QTY
11 10

.> I j4M 1849 LEAD ASSEM.-------------------- I 716H3622 BOLT---:------------------------ 4


2j 3l3380
3 7M326
3H3680
BUSHING------------------------
CONNECTOR---·----------,-------
NUT------------------------------
I
I
3
8 4M 1853
4M I 854
q(l IHI 023
UVER ASSEM. -------------------
SHAFT---------------------------
SEAL-------9. 37 mml.369 in. 11. D.
I
I
I
I
THE FOLLOWING REPAIR KITS ARE AVAILABLE
I
4 9F 4976 LOCKWASHER-------------------- 3 206392 SEAL-------f>.07mml.239In.1I.O. I FOR I P2508 ASSEM.:
7F 3494 WASHER---. 787 mml. 031 in. I !hick 2 9M7611 RI NG-··-· -- --- ---- - ------------- 1 C 7N6098 KIT- ------ -- ----lcupl-- ---- -- -- -- 1
519H3757 WASHER---2.36 mml.093in.llhick 2 IO 4Ml833 SCREW-----·---llongl-··------·-- 5 !Includes cup, spring & retainer!
6 4M I 812 SWITCH ASSEM. ----(solenoid!----
(Separate Illustration! -·
I 7M336
II 4M 1851
SCREW---------lshortl-------·---
GASKET--- : -~--------------------
I
I
4S9459 KIT --- --------(washer!-------- -- · I
!Includes washers & retaining cupl
....pen
C IND I CATES CHANGE 170157 ....
!=>
0
.I':!.

f -
.r r

....0a,
II l7M333 HOUSING ASSEM.----------------
(111cludesl
........
ll9F 2247 PLUG------------------------- I
12
9F 2547 WI CK------------------------ I
l3 2F 66 78 SEAL-------------------------- I
IM9~68 BUSHING--------------------- I
14 l H26 29 INSULATOR---------------------- 3
15 7 M3 24 COIL ASSEM. -------------------- I
16 IM 99 71 SPACER-------------------------- l
17 7F 3488 POLE----------------------------- 6
18 7M325 INSULATOR---------------------- I
19 7M865I ARMATURE ASSEM.--------------- I

::-==CJ)'JV @ ►
::t)>
25 n
::t:
28 s::
m
24
20 7M329 BRUSH ASSEM.----------------- 12
21 2F 2 860 SCREW--------------------------- 12
22 8H8 78 LOCKWASHER-------------------- 15
.,enz
I 23
4 B 12 20 SCREW--------------------------- 3
22·23 22-21 20 19 18 i7 16 15 14 13 12 n IO 7F 3 52 9 WASHER------------------------- 3
24 7M328 FRAME ASSEM.------------------ l
(Includes I
Ci25 9G4101 BUSHING--------------------- l
7 S9826 PLUG------------------------- l
REF., PART
DESCRIPTION 5 9M7606 PLUNGER ASSEM.---------------- 26
NO NUMBER QTY 7 S9 8 25 GAS KET ----------------------- l
6 9M76 09 SPRING-------------------------
l 4 MI 8 9 SEAL----------------------------- 2 7 4M 18 27 RHAI NER------------------------ 27 ~ 9F 22 47 PLUG------------------------- l
2 4M 18 29 BOOT---------------------------- I 9F2547 WICK------------------------ I
8 9M 7611 RI NG---------------------------- 28 7M3 27 WASHER------------------------- I
3 2S4027 WASHER------------------------- .I 9 3F2617 NUT ------------------------------
4 4 MI 82 8 RH Al NER---------.--------------- l 10 4L 27 29 WASHER-------------------------
C INDICATES CHANGE 226125
.,
6N9677 ELECTRIC STARTING MOTOR OROUP-PART 2 OF 3

·~¼)t~A~&i~~i4:iii~~~~;;;,f1\;\/~J.~:~:~~ . ....
~ _,._ ~- .· :-- ... ' .. ·• . ·- ,· :.
p--·-
1

6N9677 ELECTRIC STARTING MOTOR GROUP-PART 3 OF 3

RH., PART OESCAIP'TION QTY


NO . NµMBEA

4 Ml 83 l PLUG---------------------------- 4
7L 2 8 94 GASKET------------------------- 4
211 S 29 7 HOUSING AS SEM. --------------- I
(I ncludesl
3 4Ml896 BUSHING-------------------- 1
7F 4 5 56 BOLT------,---------------- - ----- 13
9~9 8 H 3 4 8 I LOCKWASHER------------------ -- 13
3F 3 79 SCREW--------------- - -1--- - - - - - - - 12

®, ►
@ © 3
::1
)>
n
:c
PLATE ASSEM.
(Includes I
s:
m
~® 7 7M33I
8 7F 7611
PLAIT ASSEM.··-------------- 1
SCREW----------------------- 3
z
--t
9
7H2079 LOCKWASHER---·------------ - 12 en
7F 3 5 2 5 WASHER---------------------- 12
10 7M332 PLAIT------------------------ 1
4 '4 II 1F 3 513 HOLDER----------------------- 6
12 3 H 36 9 7 PIN-------------------------- 3
13 7F3512 SPRING---------------------- 12
10 14 7F 3521 PLATE------------------------ 3
15 7F 3 5 20 PLAT£------------------------ l
16 5H6467 SCREW----------------------- 3
., 9-8---~
9-1
1712l6679 PLATE------------------------ 3
18 7f3522 SCREW----------------------- 3
GMGOZ373 FORM---------------------------- I I
II
II
{Installing electric starling molorl .
THE FOLLOWING REPAIR Kil IS AVAllABlE : ·1
3 N 316 3 I KI T----------l!ermi nal !----------- I
,
I
IN~;_ILATED BRUSH
ti ncludes bushings. insulator & I
GROUND BRUSH 12-9 washers I I OJ
13 ...&
163778

~-----------------------------------------------------------' N
...
0

:[ -{ I
r· I'
·/ :r [
[ r

O>
.....
m
REF.I PART
NO.• NUMBER •
I DESCRIPTION
IOTY
15 7M327 WA SHER------------------------
16 4Ml81, SWITCH ASSEM. --- ~" ----------
l
I
16 17

}
1 7F4556 BOLT----------------------------- 6 ISeparote Illustration)
2 8H3481 LOCKWA SHER------------------- 6
17 6H3622 SCREW ASSEM. --------- - ------ 4 8
3 5L6428 FRAME ASSEM. ---------------- I 18 9F4976 LOCKWASHER-------------- - --- 1
llncludesl 19 3F379 SC REW-- -- -- ------------------- 12
4 IH9721 PLUG----------- -- . ---------- I 20 7M325 INSULATOR------------------- . I
Cl 5 9G4101 BU SH I NG-------------------- 21 4M 1831 PLUG-------------------------- 3
1 22 7L2894 GASKET----------------------- 3
6 2B4602 PLUG------------------------ I
7 9F2547 WI CK----------------------- 1
23 1H2629 STRIP--------------------- -----
24 7F3488 POL£----- -- ------------------ --
3
6
-----
8 3H3680 NUT---------------------------- 2
9 7M8651 ARMATURE ASSEM. -------------- l
JO 3L33 80 BUSH I NG----------- - - - - - - - - - - -
0
I
11 SL 64 2 5 COIL ASSEM. ------------------ I II
12 9H3757 WA SHER-------- --- --- -- ------ -- 2 10
13 7F 3494 WA SHER--- - ------ --- - ----- ---- - l
14 7M326 CONNECTOR-------- ---- - -------- I q \. I l~..T ~ C\ \ - '>
~
>
n
::c
s:
m
z
-I
(/)
7

22
20
24
2
> 231224
C INDICATES CHANGE

6N424 STARTING MOTOR GROUP-24 VOLT-PART 1 OF 3-REPLACED BY


Replaced By 3T2786-Page 61G.10. 4M 1812-Page 62B.
Part Of 3N7380 Electric Starting Motor

... ,.,. '.,;...~•---: . C ·,r·• ~ -~·-- .· ·- - - --·-·•·-•--~.. -·· ··- ;{i~f


rr

6N424 STARTING MOTOR GROUP-24 VOLT-PART 2 OF 3


Replaced By 3T2786-Page 61G.10. Part Of 3N7380 Electric Starting Motor

20 21
REF~ PART DESCRIPTION QTY 18
NOJ NUMBER
Ml 8491 LIAO ASSEM ------------------ 1
2 Ml 89 SEAL-------------------------- l 7-10-17
3 7F3529 WASHER------ - ---------------- 3
4 8H87 8 LOCKWASHER------------------- 3
·"' 5 81221 SCREW----------------------- - - 3
6 7M330 PLATE ASSEM. ----------------- 1 20 21 12
7 7F3525 WASHER----- ---- --- -------- 12
II
8 7F3520 PLATE--------- - ------------- 1
9 5H6467 SCREW----------------------- 3
10 7H2079 LOCKWASHER-------- -- -- --- - 12
PLATE---- ------ ·---------- - 3 )>
11 2l6679
12 7F3513
n 7F3522
HOLDER-------- -------------- 6
SCREW--------------------- 3
8 -----H-J
=1
)>
14 7F3512 SPRING----------- - - ------- - 12
15 7M331 PLATE ASSEM. --------- - ----- I (")
16 7F3521 PLATE-- -------- - --- - ------- 3 :c
I~ 7F76ll
18 7M322
SCREW------- - - - -----------
PLATE----------------------
3
l
s:
m
19 3H3697 SCREW---------------------- 3 z--f
en
~ ftn'I~
::-·:·::-:- ···· ';••·,
~
,IJ;;---- ~
.t;/J \
--------==
v~.::: .: :.: :---
>

25 1 D4719 NUT---- -------------- -- -------- I


12 26 7F3494 WASHER-- -- --------- - ---------- I
20 2F2860 SCREW-- -7. 93 mml. 312 in. I long
12 27 9F 4 97 6 LOCKWASHER ·----- -- --- ------ - 2
21 7M329 BRUSH ASSEM. ----------------
b WA SHER------------ --------- - - 28 3H3680 NUT---- -- - - ----- ------- -- ---- -- I
22 7F 3491 2
23 8F9206 SEAL--- -------------- ------- --- I
24 6N3279 INSULATOR--------------------- l
168739

-
0,
"Tl

r L - L_ { - [ __ {_ {__ f (
{ [ r

10 6 e 17 IQ 20
21 22 -
a,
Cl

4 ~

24 121 IIS297 !HOUSING ASSEM.


\
. .,
r, •
!lncludesl
BUSH I NG---------------- --- ►
27
22 4M 1896
123 4Ml833 SCREW----38 mmn. 50 in. l long
I
5 =1
,--' .
1.-
7M336 SCREW-----22 mm!. 815 in. I long
24 3N3150 CIUTCH ASSEM. ---------------
I
I ►
C')
(Includes) :c
31 lzs3N3149 PI NI ON-------------------- --
26 IM99i I SPACER- -- --- ------------ - --- --
I
I
s:
m
/
~
ll 4M 1851 GASKET------------------- ---- I
4..:.- ~ 8 l7M333 HOUSING ASSEM. --------------- 1 28 4M 1854 SHAFf------------------------- I
12 II (I ncludesl 28 2D6392 SEAL-------------------------- I (/)
32 9 j9F2547 WI CK - ·-------------------- 1 30 7F4556 BOLT--------------------- - ---- - 7
26 PLUG------------------ . ----- I 31 8H3481 LOCKWA SHER-------------- -- - - 7
10 9F2247
BU SH I NG------------------- 1 32 Ml89 SEAL--------------------------- I
II 1M9968
REF., PART 12 2F6678 SEAL- --------------------- 1 THE FOLLOWING REPAIR KIT JS AVAILJ\Blf:
DESCRIPTION QTY
NO. NUMBER
13 1S982 6 PLUG---------------------- l 3 N l 7 6 3 ~rr--------<te<ml~II----- ---
l 9M 7 606 PLUNGER ASSEM. --------------- 1 14 7S9 82 5 GA SKIT-------------- - ------ I (Includes Bushings, Insulator,
2 4M 188 WASHER----------------------- 1 15 9M7611 RI NG------------------- .------ 2 & Washerl
3 4 M 1829 BOOT-------------------------- l 16 4L2729 WA SHER---------------- -------- I 7 N6 09 8 n------------<cupt-------
4 4 M 182 8 RETA It-ER--------------------: l 17 4Ml853 LEVER A5 SEM. --------------- 1 4 5 94 5 9 K IT------------<washerl------- I 1
5 9M7609 SPRING------------------------ l 18 3F2617 NUT------------------ -' ------- l !For Repalrol 3N3l50 Clutch Assem.l
6 4M 1827 RETAlf,,ER---------------------- l 19 7l2894 GASKET- -- ------------------ l M05507~FORM. -------------------------- I I
PLUG --- ----------------------- l (I nstalllng Starting Solenoid & Plungerl
7 1H102 3 SEAL-------------------------- l 20 4Ml831
168951
.>

6N424 STARTING MOTOR GROUP-24 VOLT-PART 3 OF 3


Replaced By 3T2786-Page 61G. 10. Part Of 3N7380 Electric Starting Motor

-.
ATTACHMENTS 61G.01

16

..,-,...

NOTE
...
NO
1
PART
NUMBER an
369H2~
PART NAME NOTE •••
NO
PART
NUMBER QTY
-
PART NAME
61cu1,.l
2 7F3488 6 SHOE-POLE
3 3T3418 1 FRAME AS·END
4 3T3423 1 CUP
5 9G4367. 1 BUSHING
6 3T3424 1 PLUG·FELT
7 3H3680 1 NUT.•vAM
8 7M0327 1 WASHER-THRUST
9 7M8651 1 ARMATURE AS
10 3.L3380 1 BUSHING ,
11 7M0324 1 COIL AS·FIELO
12 9H3757 2 WASHER '
13 7F3494 1 WASHER-STUD
14 7M0326 1 CONNECTOR
15 3H3681 1 NUT· FULL
y 16 3T3421 1 SOLENOID AS
17 6H3622 4 SCREW-MACHINE
18 9F-4976 1 LOCKWASHER
19 3F0379 12 SCREW-POLE SHOE
2( 7M0325 1 INSULATOR-COIL
21 -4M1831 3 PLUG-LEVER HOUSING
22 7L2894 3 GASKET
23 1H2629 3 STRIP-INSULATION

Y·SEPARATE ILLUSTRATION

B· 303881

3T8949 ELECTRIC STARTING MOTOR GROUP-24 VOLT-DELCO REMY-PART . 1 OF 3


3T3421-Page 62.02
Part Of 3T8967 Electric Starting Motor

.
,-
61G.02 ATTACHMENTS

-
. ~.._.l .

10

rfm 15
GROUNIJ£D
BRUSH
'
•. !
i
...: I
I

'

INSULATED
BRUSH I I

~21

R!• PART REF PART


PART NAME PART NAME
NOTE
, NUMBER
NO
"3422
~
QTY
1 WIRE A!>
WIRE (12 GA)
NOT£ NO
2.!
NUMBER
1~;,4,04
23 9F4976
QTY

1 ""~rltH-51UU
1 LOCKWASHER
D 5P5621
23M(9.061N)
2 2LB071 1 TERMINAL THE FOLLOWING REPAIR
(1/2 IN SCREW) KIT IS AVAILABLE :
3 2LB066 1 TERMINAL 3N3763 1 KIT-TERMINAL (INSULATOR)
4 3T3106 3 SCREW AS
5 2JBl63 I SEAL-0 RING
6 3T9!52!5 I PLATE AS-BRUSH
7 6T0371 1 INSULATOR
8 6T0372 1 PLATE
9 314709 3 PLATE
10 7F3!525 6 WASHER-BUSHING
11 2L6679 3 PLATE-INSULATING
12 314710 3 PLATE
13 !5P6298 12 SCREW-MACHINE
9F!5!599 12 LOCKWASHER
14 610363 6 HOLOER AS-BRUSH
(EACH INCLUDES)
1!i 319494 1 SPRING-BRUSH
16 2F2860 12 SCREW-MACHINE
17 319!524 6 BRUSH AS
18 7F3491 2 WASHER
19 3H3680 1 NUT-JAM
2C 6N3279 1 INSULATOR
21 3H3681 1 NUT-FULL
D-OROER BY THE -METER
B-303882

3T8949 ELECTRIC STARTING MOTOR GROUP-24 VOLT-DELCO REMY-PART 2 OF 3


Part Of 3T8967 Electric Starting Motor
61G.04 ATTACHMENTS

13
14

j l
.i

·I
'--

. '

REF PART REF PART


NOTE HO NUMBER an PART NAME NOTE HO NUMBER on PART NAME
1 3H3681 4 NUT-FULL 16 315962 1 PLAT~-IU~NTlfll.,-.1 ION
2 9F4976 4 LOCKWASHER 17 2H3880 2 SCREW-DRIVE
3 4N9404 1 LEAD AS 18 4B1230 3 SCREW-MACHINE
4 6TD622 1 PLATE AS-BRUSH BF7219 3 SEAL-D RING
5 5P6298 3 SCREW-MACHINE 19 6T0632 1 COIL AS-FIELD
6 6T0631 1 PLATE AS - BRUSH 6TD635 1 KIT - FIELD COIL
7 443994 3 SCREW ( COi L ASS EM. ,
8 6T0634 3 INSULATION-PLATE INSULATION,
9 6T0639 1 KIT-BRUSH . (12 BRUSHES) GASKETS & SCREWS)
6T0594 1 KIT-BRUSH SPRING 2C 2ue1s3 1 SEAL-0 RING
( 12 SPRINGS) 21 6T0624 1 HOUSING AS
10 6TD626 1 ARM AS 22 7M4824 3 SCREW AS-MACHINE
.. 858075 1 KIT-THRUST WASHER 23 1P7832 1 KIT-BEARING & WICK
( 9 WASHERS) 24 OL 1340 4 BOLT
6T0638 1 KIT-THRUST WASHER
(9 WASHERS)
11 6T0627 1 CONNECTOR
6T0636 1 KIT-TERMINA~
(BUSHINGS, WASHERS,
NUTS & LOCKWASHERS)
12 4M3217 2 SCREW
6T0645 2 LOCKWASHER
y 13 3TB635 1 SOLENOID AS
14 6VOBB4 4 SCREW-MACHINE
4B4276 4 WASHER
15 6T0621 1 INSULATOR

Y-SEPARATE ILLUSTRATION
B-303865

7G7906 ELECTRIC STARTING MOTOR GROUP-24 VOL T-PRESTOLITE-PART 1 OF 2


3T8635-Page 62.02
Part Of 6T64 7 Electric Starting Motor
....
A TT ACHM:NTS S1G.05

r I
8 9 10
II

-C)-

'c.) \ . · ,~ 15
I ·· . • " ' 16

~ ~-'' ----
T -
J7
3 2

REF PART REF PART


NOTE . NO NUMBER QTY PART NAME NOTE NO NUMBER OTY PART NAME
1 6T062 3 HO GA S
2 BS2226 BUSHING
3 852225 1 SEAL-LIP TYPE
4 2P8825 1 YOKE AS·SHIFT
5 5M3034 1 LOCKNUT
I 6 2P8867 1 GASKET

~
7 2P8817 1 KIT·YDKE ADJUSTING
(PLUGS.PIN ,
GASKET & NUTS)
8 BS1535 1 KIT·PLUG (6 PLUGS)
9 6T0625 1 HOUSING AS-DRIVE
1 3T3424 1· PLUG·FELT
-, 11
12
8S4684
8S1571
1
6
KIT - BEARING & WICK
BOLT
13 6T0628 1 SPACER
14 4N4405 1 CLUTCH AS - DRIVE
15 2H3931 1 SEAL·O-RING
16 OL1340 7 BOLT
6T.0637 1 KIT-HARDWARE
17 2us1GJ 1 SEAL-0 RING

B-303866

7G7906 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PRESTOLITE-PART 2 OF 2


Part Of 6T64 7 Electric Starting Motor
6 1G.06 ATTACHMENTS

13

14

REF PART REF PART .


NOTE NO NUMBER an PART NAME NOTE NO NUMBER QTY PART NAME
1 3H3681 4 Nu 1 •<ULL
2 9F4976 4 LOCKWASHER 14 6V0884 4 SCREW-MACHINE
3 4N9404 1 LEAD AS 4B4276 4 WASHER
4 6T0622 1 PLATE AS·BRUSH 15 6T0621 1 INSULATOR
5 5P6298 3 SCREW-MACHINE 16 3T5962 1 PLATE-IDENTIFICATION
6 6T0631 1 PLATE AS-BRUSH 17 2H3880 2 SCREW-DRIVE
7 443994 3 SCREW 18 4B1230 3 SCREW-MACHINE '
8 6T0634 3 INSULATION-PLATE 8F7219 3 SEAL·O RING
9 6T0639 1 KIT·BRUSH 19 6T0632 1 COIL AS·FIELD
( INCLUDES 12 BRUSHES) 6T0635 KIT·FIELD COIL
6T0594 1 KIT·BRUSH SPRING (INCLUDES COIL ASSEM . , ,;,, 1·
•,•
( INCLUDES 12 SPRINGS) INSULATION, GASKETS
1 ARM AS AND SCREWS)
10 6T0626
1 KIT - THRUST WASHER 20 2J8163 1 SEAL·O RING '}i
BS8075
( THRUST WASHER)
(INCLUDES 9 WASHERS)
21
22
6T0624
7M4824
1
3
HOUSING AS
SCREW AS-MACHINE
.· ..
•; I
,
6T0638 1 KIT-THRUST WASHER 23 1P7832 1 KIT-BEARING & WICK
(INCLUDES 9 WASHERS) 24 OL1340 4 BDLT
11 6T0627 1 CONNECTOR
6T0636 1 KIT-TERMINAL
(INCLUDES BUSHINGS,
WASHERS, NUTS AND
. - 12 4M3217
LOCKWASHERS)
2 SCREW
6T0645 2 LOCKWASHER
y 13 3T8635 1 SOLENOID AS

Y·SEPARATE ILLUSTRATION

8- 304994

6T640 ELECTRIC STARTING MOTOR GROUP-24 VOL T-PRESTOLITE-PART 1 OF 2


3T8635-Page 62.02
Part Of 3T8967 Electric Starting Motor
ATTACHMENTS 61G.07

4 5 6 7

15
I
I
_-I
---8 9 10

17

L
14

REF PART ••• PART


NOTE NO NUMBER QTY PART NAME NOTE NO NUMBER QTY PART NAME
1 623 HO SING AS
2 8S2226 BUSHING
3 852225 SEAL· LIP TYPE
4 2P8825 YOKE AS-SHIFT
5 5M3034 LOCKNUT
6 2PB867 GASKET
7 2P8817 KIT·YOKE ADJUSTING
(INCLUDES PLUGS, PIN,
GASKET ANO NUTS)
8 8S1535 1 K!T·PLUG
(INCLUDES 6 PLUGS)
9 6T0625 1 HOUSING AS · DRIVE
1 3T3424 1 PLUG·FELT
11 8S4684 1 KIT-BEARING & WICK
12 8S1571 6 BOLT
13 6T0628 1 SPACER
14 4N4405 1 CLUTCH AS·ORIVE
15 2H3931 1 SEAL · O·RING
16 OL1340 7 BOLT
6T0637 1 KIT-HARDWARE
17 2J8163 1 SEAL·O RING

B-303885

6T640 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PRESTOLITE-PART 2 OF 2


Part Of 3T8967 Electric Starting Motor
I

_J

.,;._ ___
~ l
ATTACHMENTS

CONSISTS OF: PAGE

7G7906 ELECTRIC STARTING MOTOR GROUP ---


PRESTDLITE .................. . . ...... 61G.04

- OR -

3T8953 ELECTRIC STARTING MOTOR GROUP ---


DELCO REMY ...... ... ......... ....... . 61D.10.01

6T647 ELECTRIC STARTING MOTOR GROUP-24 VOLT ··)


.,
Type 1
Part Of 3N7 3 7 9 Electric Starting Motor
Field Replacement Order 3T8967-Page 61 G.09.03

1-
,
61G.09.01 ATTACHMENTS

32

I ,

27 31
INSULATED BRUSH
I
-l
i
VIEW OF AREA A i
I
f
!
l •

·1
. ·t

r
22

61

F-464386

6T064 7 STARTING
24 V MOTOR G P-ELECTRIC
Part Of 3N7379 cit, Type 2
Field Replacement Ord Ele3cTt8nc Starting Motor
. er 967-Page 61G.09.03
.
1!
ATTACHMENTS 61G.09.02

'

REF PART i':NOEFi NUMBER


PART
NOTE NO NUMBER Qty PART NAME NOTE Qty PART NAME
1 369823
f3180L T 65 4M1833 :>i!>Cl<tW 36.1MMI 1 .5INJLG
2 3L3380
1 BUSHING 7M0336 1 SCREW 22.23MM(.875IN)LG
3 3T3418
1 FRAME A.S · END JZ 66 1 BUSHING
4 3T3423
1 CUP JZ 67 1 BUSHING
5 9G45131 BUSHING 68 3N3763 1 KIT-TERMINAL
6 3T3424
1 PLUG-FELT (INCL PARTS MARKED .;J
7 7M03271 WASHER-THRUST JZ 1 INSULATOR
8 7M8651
1 ARMATURE AS 69 4M1854 1 SHAFT-LEVER
9 7M03241 CO.IL AS-FIELD 7C 3H3681 2 NUT-FULL
1C 9H37572 WASHER C 71 6N3279 1 INSULATOR
11 7F34942 WASHER-STUD 72 6V8378 1 NUT
12 3H36BO2 NUT ·JAM 73 4B4274 1 WASHER
13 7M03261 CONNECTOR 74 BF1434 1 LOCKWASHER
14 9B04532 LOCKWASHER
y 15 7T88541 SOLENOID AS-STARTING
MOTOR
16 6H3622 4 SCREW-MACHINE
17 4M1831 4 PLUG-LEVER HOUSING
18 7L2894 4 GASKET
19 3F0379 12 SCREW-POLE SHOE
2C 7M0325 1 JNSULATOR·COJ L
21 7F3488 6 SHOE-POLE
22 3T3106 3 SCREW AS
23 3T9524 6 BRUSH AS
24 2F2B60 6 SCREW•MACHJNE
25 3T9525 1 PLATE AS-BRUSH
26 6T0371 1 INSULATOR
.I 27 3T4711 12 SCREW AS
9F5599 12 LOCKWASHER
28 7F3525 6 WASHER-BUSHING
29 6T0372 1 PLATE
30 3T4709 3 PLATE
31 2L6679 3 PLATE-INSULATING
32 3T4710 3 PLATE
33 6T0363 6 HOLDER AS-BRUSH
(EACH INCLUDES)
34 3T9494 1 SPRING-BRUSH
35 206392 1 SEAL·O·RING
36 2J8163 2 SEAL·O RING
37 7F3491 2 WASHER
38 3RB801 1 CLAMP ·BOOT
39 6N3826 1 DRIVE AS-MOTOR
4C 1H2629 1 STRIP-INSULATION
41 3T3422 1 WIRE AS
42 9M7606 1 PLUNGER AS
- 43 369821 1 WASHER
44 4M1829 1 BOOT-RUBBER
45 4M1828 1 RETAINER-SPRING
46 9M7609 1 SPRING
· 47 1H1023 1 SEAL • O·RING
48 3T3420 1 HOUSING AS-LEVER
49 313424 1 PLUG-FELT
SC 3T3423 1 CUP
51 1M9968 1 BUSHING-BEARING
52 2F6678 1 SEAL-LIP TYPE
53 3T3433 1 PLUG
JZ 54 1 WASHER
55 9M7611 2 RING-RETAINING
56 4M1853 1 LEVER AS-SHIFT
57 5M3034 1 LOCKNUT
58 1M9971 1 SPACER
59 4M1827 1 RETAINER-SPRING
liiC 4M1851 1 GASKET ·•
61 3T3419 1 HOUSING AS-DRIVE
62 4M1896 1 BUSHING
63 3T3424 1 PLUG·FEL T
64 3T3423 ·1 CUP
C· CHANGE FROM PREVIOUS TYPE
Y· SEPARATE ILLUSTRATION
Z·NOT SERVICED SEPARATELY

464395

6T0647 STARTING MOTOR GP-ELECTRIC J


24 Volt, Type 2, 7T8854-Page 62.03
Part Of 3N7379 Electric Starting Motor
Field Replacement Order 3T8967-Page 61G.09.03
. J
- 61G.09.05 ATTACHMENTS

32 29 30 34

27
28
VIEW OF AREA A C
---
I
.I

62

A-455520

3T8967 STARTING MOTOR GP-ELECTRIC*R*PART 1


. Type 2
Field Replacement For 6T064 7-Page 6 1 G.09 & 3T8955-Page 610.06.D 1
0,
...a

11.5 j3 H3 681 INUT-----------------------------


p
llEF.I PART DESCRIPTION
TY.I -a
NO. NUMBER C H3T342 l S0l£NOID ASSEM. --------------- 16 0
6 16 ISeparate Illustrationl
l 369823 BOLT---------------------------- IT
2 l L478 9 LOCKWASHER ------------------ 6

~
3 3 T544 O FRAME AS SEM. ------------------ l 17 6H3622 SCREWASSEM. ------------------ 4
11 ncludesl 18 9F 4 97 6 LOCKWASHER-- --------- -------- l
4 3T3423 CUP------------------------ l 19 3F379 SCREW-------------------------- 12
5 9G4101 BUSHING------------------- l 20 7M325 IN SULA TOR---------------------- 1
21 4M 183 I PLUG--- ------------------------ 3
6 3T3424
7 3 H3 680
PLUG-----------------------
NUT-----------------------------
l
l 22 7L2894 GASKET--- ---------------------- 3 -----
8 7 M 3 27 WA SHER------------------------- 1 23 l HZ 62 9 STRIP----------- - -------------- - 3
9 7 MB65 l ARMATURE ASSEM. -------------- 1 24 7F3488 SHOE--------------------------- 6
JO 3l33BO BUSHING------------------------ I
11 5L6425 COil ASSEM. ----------~--------- 1 II 13~ 18
12 9H3 75 7 WA SHER--------------- ---------- 2
10 12~7
13 7F3494 WASHER------------- --------- -- I
14 7M 3 26 CONNECTOR-------------------- 9 ),
~ ~
),,
~ ( (')
:c
~
m

6-4
~. z
---i
Cl)

,i---
22
20

2
C INDICATES CHANGE 30 43 8 ~

3T2786 ELECTRIC STARTING MOTOR GP-24 VOLT-PART 1 OF 3


Replaced By 3T8954-Page 6 1G. 13. 3T342 1-Page 62.02
Part Of 3N7380 Electric Starting Motor

. '.'- · -~:~~til,-:' -~'" "


l_
I_ [_
~

....... -•·•-~·------.. . -·--· --~~:,~:]


f --~·"'
{
r- [

3T2786 ELECTRIC STARTING MOTOR GP-24 VOLT-PART 2 OF 3


Rep laced By 3T8954-Page 61 G. 13. Part Of 3N7380 Electric Starting Motor

RE F., PART DESC RIPT ION 20 21


NO . NUMBER 18
313422 WIRE ASSEM. ----- - --------
Al l 5P5621 WIRE--.23ml9. 06 in.I 7-10-17
2 2L807l TERMINAL---11/2 in. screw)--- l
3 2L8066 TERMINAL------------------- 1
4 3T3 l 06 SCREW AS SEM. ---- - ------------- 3
5 2 J 816 3 SEAL------ - ------------- - ------- 1
6 7M330 PLATE ASSEM. - - -- - -------------- 1 20 21 12
7 7F3525 WASHER--------------------- 12 II
8 7F 3 5 20 PLATE-------------- --------- l
9 5H6467 SCREW- -- --------- ---------- 3
IO 7H2079 LOCKWASHER---------------- 12 )>
11 2L66 79 PLATE----------- - -- --------- 3
12 7F3 513 HOLDER--------------------- 6
-I
13 7F 3 5 22 SCREW--------- - ------------ 3
-I
8 )>
14 7 F3512 SPRING - - -- ---------------- 12 n
15 7M33l PLATE ASSEM. --- - ---------- I :c
16 3 T4 70 9
17 7F7611
PLATE--------- - -------------
SCREW- ---------------------
3
3 s:
JTI
18 7 M332
19 3H369 7
PLATE ----------- -------- ---
SCREW--------------------- 3
I
z
-f
(I)

.,. I
3 H368 I NUT-----------------------------

'
2617 F3 4 9 4 WASHER---------------- - -- - ----
27 9F 4 9 7 6 LOC KWASHER-------------- --- -
4-
25 23
20 2F2 860 SCREW-------------------- ------]2
t, 21 7M 329 BRUSH A SSEM. -- ----- ---------- 12
22 7F3491 WASHER--------------- - -- - ------ 2
24 23 3H3680 NUT-------------------------- --- l
0)
24 6 N 32 79 INSULATOR- ----- --- - ----------- l .....
& OR DER BY THE METER 30 0518 I~
I -

r-.
r-
m
....,>
I
6 8 17 18 1g 20 21
I">)

.~

--------- \~
,_____, 20 14M 1831 PLUG----------------------------
21 3T 4100 HOUSING ASSEM. ----------------
--~r llncludesl
~_$-J \
22 9G 9818 BUSHING-------------------- 1

14
23 3T342 4
24 3T3423
PLUG----------------------- -
CUP---------, ----------,----
1
l =I
@ \ 25 4M 1~33 SCREW--38. lmmfl.5 In. llong----
7M3~6 SCREW--22.23mm(.875 ln. )long--
4
1

n
26 1M9971 SPACER-----------------~- ------ 1 :c
~
~-)
_:::;---
614M 182 7! RETA INER-----------------------
7 l Hl 023 SEAL----------------------------
8 3 T3420 HOUSING ASSEM. ---------------
27 315343 DRIVE Asmt------------------
28
29
30
4M 1854
2 D6 392
36982 3
SHAFT---------------------------
SEAL----------------------------
BOLT---------------------------
I
1
1
7
m
z
-i
16 (! ncludesl 31 IL4 78 9 LOCKWA SHER------------------- - 7
u,
26 9 3T3 42 4 PLUG----.- ------------------- 1
10 3T3423 CUP------------------------ I
11 9G9817 BUSHING------------------- 1
12 2F66 78 SEAL------------------------ 1
REfl PAIIT 13 3T3 433 PLUG-------------------~--- 1
NO. NUMBER DESCRIPTION iarv.
14 4M 18 5I GA SKIT------------------------- l
1 9M7606 PLUNGER ASSEM. ---------------- 1 15 9M 76 l l RING---------------------------- 2
2 36982 l WASIIER-----------------~ 0 ------ 1 16 218 I 63 SEAL------------ ----- ---------- 2
3 4M 18 2 9 BOOT---------------------------- 1 17 4Ml853 LEVER ASSEM.------------------- 1
4 4Ml828 RITAINER------- ---- - 00 --------- 1 18 5M303 4 LOCKNUT--- --------------------- 1
5 9M7609 SPRING-----------------·-------- 1 19 7L2894 GASKET-------------------------- 1
.>
300 519

3T2786 ELECTRIC . STARTING MOTOR GROUP-24 VOLT -PART 3 OF 3


Replaced By 3T8954-Page 6 1G. 13. Part Of 3N7380 Electric Starting Motor

r ;ii;•l.~-2'_,
c.·i:c_; .. . .::.::.:1
,:~ ~-;,.· r--
.:::.c1 :C.....( .. -r --T . --- ·r ·1
.(.,
;
( c: (

3T8954 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 1 OF 3


3T342 1-Page 62.02. Part Of 3N7380 Electric Starting Motor

1-lEf.l PART OESCAIPTION QTY. 15 13 H3 6 811 NUT-------~---------------------


NO. NUMBER
16 313421 SOLENOID ASSEM. ---------------
1 136
9 82 3 BOLT----------------------------1
2 7F 3488 SHOE----------------------------
6
6
(Separate Illustration)
17 6H3622 SCREW ASSEM. ------------------ 4
16
I
f7
3 315440 FRAME ASSEM. ------------------ 1 18 9F4976 LOCKWASH£R-------------------- 1 15

~
l lncludesl 19 3F379 SCREW-------------------------- 12
4 3T3423 CUP------------------------- l 20 7M325 IN SULA TOR--------------------- 1
5 9G4101 BUSHING-------------------- l 21 4M 1831 PLUG---------------------------- 3
6 3T3 424 PLUG----------------------- 1 22 7L2894 GASKET-------------------------- 3
7 3H3680 NUT----------------------------- 1 23 1H26 29 STRIP--------------------------- 3
------
8 7M327 WASHER-------------------------
9 7M865 l ARMATURE AS SEM. --------------
10 3 l3 380 BUSHING------------------------
11 5L6425 COIL ASSEM. --------------------
1
1
1
1
I )>
12 9H3757 WASHER-------------------------
13 7F3494 WASHER------------------------
2
l
II
:I
)>
14 7M 32 6 CONNECTOR-------------------- 0
I :J:
------- s:
m
z
--i
(/)

19

J
&) 21

22
20
23
2
en
..a
G)
303717 ~
'---------------------------------------------------------------' w
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - , ....
a,
~
~
REFI
NO .
PART
NUMBER 12 ~

DI
l{ 3T3422
5P5621
WfRE ASSEM.
WIRE------23ml9.06in.l
2 2L8071 TERMINAL-------I1/2 in. screwl 1
3 2L8066 TERMINAL------------------- I
4 3T3106 SCREW ASSEM. ------------------
5 2 J 8163 SEAL-- --------- --- --------------
3
1
10 ff
6 3!9525 PLATE ASSEM. _______ :__________
7 6 T3 71 IN SULA TOR------------------
1
1 13
~t- ¼..Jj\:
8 6 T3 7 2 PLATE----------------------- I '.L - , ~
9 3 T4 7 09 PLATE----------------------- 3 15 /
10 7F3525 Wt.. SHER-------------------- 6 GROUNDED
Il 2L6679 PLATE------ -------------- - -- 3 l.~
BRUSH (_: J
12 3T 4 710 PLATE----------------------- 3
l3 5 P 6 2 98 SCREW-- ------------ -- - - --- - 12


9F5599 LOCKW\SHER---------------- 12
w ---
14 6T363 HOLDER ASSEM. -------------
!Each I ncludesl
6
INSULATED
:I
15 3T9494 SP RING---(brushl--------- BRUSH 0) 1 ►
0
:c
s:
m
z
--1
ti)

® 3 H3 6811 NUT---------------- -- --- --------

7
21
7 F3 49 4 W4-SHER------- -- --------------- -
9 F 4 9 7 6 LOCKW4- SHER-- - --------- ---- ----
19
16 2 F2 8 6 0
17 3T9524
SCREW- - -------------- - ---------
BRUSH ASSEM. --- -- - -- ---- -----
u2
6
.a 18 7F349 l W\SHER------------------------- 2
20 19 3H3680 NUT--- - ------------------ - ------ 1 THE FOLLOWING REPAIR KIT IS AVAILABLE:
20 6 N32 7 9 IN SULA TOR--------------------- 1 3N3763IKIT-----(Terminal insulator! ----::.Ll
., 0-0ROER BY THE MITER 303i18

3T8954 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 2 OF 3


Part Of 3N7380 Electric Starting Motor

r r r. r r
( ---y--:T --·-T--r
r· .
r r- --- ·-f ---. --1 ·,
-
r
I

3T8954 ELECTRIC STARTING MOTOR GROUP-24 VOLT-PART 3 OF 3


Part Of 3N7380 Electric Starting Motor

8 17 18 1g 20 21
6

3
5
j~@i
,.,,

----~ \-~ ):-·


:f)>
20 4M 183 l PLUG--- - - - - - - - - - - - -- --------- - - - l
I_____,
21 3T4700 HOUSING ASSEM. ---------------- I
( I ncludesl n
:I:
----
~ ~)
:-s:-;--- \ 22 4Ml896
23 313424
BU SH I NG--------------------
PLUG------------------ -- -- - -
l
1 3::
14 24 3T3423 CUP-------------- --- ---- --- - l m
@ \ 25i
4Ml833 SCREW--38. lmm(l.5 in. )long---- 4 z
7M336 SCREW--22. 23mm!. 875 In. >long-- 2 -f
26 lM997l SP ACER----------- -- --- --- ------ l en
27 3T5343 DRIVE ASSEM. -- ----------- ----- l

----~
#-_) 6I4M 1827 RETAI NER-------------------- ---
7 I Hl 02 3 SEAL-------------- --------------
8 3T 3420 HOUSING ASSEM.
28 4M 1854 SHAFT- ------------------------- -
29 2D6392 SEAL---------------------- --- ---
30 369823 BOLT------ -- - ----- --- --- --- -- --
l
l
7
(I ncludesl
26 16 9 3T3424 PLUG------------------------ l
. 10 313423
II lM9968
CUP--------------- --- ---- --
BUSHING------ ------ -- -- ---
l
l
12 2 F6 6 7 8 SEAL------------------------ l
RE F.I PA~T DESCRIPTION 10TY. 13 3T3433 PLUG---------- ----- ----- --- 1
NO . NUMBER
14 4M 1851 GASKET------------------------- l
l 9M7606 PLUNGER ASSEM. 15 9M 7611 RING---------------------------- 2
2 369821 WASHER------------------------- 16 2 J 816 3 SEAL---------------------------- l
17 4M 1853 LEVER ASSEM. ------------------- l
3 4M 1829 BOOT---------------- ------------
4 4M 18 28 RETAINER-----------------------
5 9M7 6 09 SPRING--------------------------
18 5M3034
19 7l2894
LOCKNUT------------------------
GASKET--------------------------
l
l
...m
p
' - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - - - - ---'Ul
303719 ....

l
ATTACHMENTS 61H

CONS I STS OF:

5P5675 WIRE INo. 6 )--1 M (2 FEET)


5P5622 WIRE No, 10 {--3 M 1 0 FEET~
1
5P'5624 WIRE No, 14 11--3M 10 FEET 1
{2L8052 TERMINAL l3 / B ScREWl
2 2L8054 TERMINAL 1/2" SCREW
......
4
4
1
{2LB066
2LB068
2L8071
TERMINAL to·
(USE D WITH No, 6 WIRE)

TERMINAL 5/16 SCREW)


11
10
11
ScREW)

TER M IN AL 1 /2 SCR EW)


(USED WITH No, 10 WIRE)
4 (2L8076 TERMINAL ?No, 10 S CREW)
2 11
2LB081 TERMINAL 1/2 SCREW)
(usrn WITH No. 14 WIRE)
2
l
9F9203 11
CONNECTOR \3,125 LON G}
2 1H5166 CL I p 13 . 50
1
LO NG
3 2L9724 CLIP 2,50 11 LOI-JG
1 4HB31 0 S TR AP
1 1 L9899 MARKER (WIRE CODE)
11
6 BL8413 TI E (5.50 LONG)
2 2M5301 TERMINAL
2 3S2093 TIE (7 , 3 1 11 LONG)

. . . 3L6655 WIRING GROUP


Part of 3N7379 & 3N7380 Electric Starting Motor Groups shown on Pages 55A, 55A·1,
. . 55A·2 & 558

REF. PART DESCRIPTION OTV.


NO. NUMBER

l{ 5L7200 SCREW------------------------· 1
3B4501 LOCKWASHER--- ------- --------· 1
{ 9F9327 SCREW------ ------------------ - 3
2 9F812 5 LOCK WASHER------- ------------- 3
{ 7H2 7 NUT-------- --------------------- 1
3
6F2 53 LOCK WA SHER------ ------------·- 1
4 8F3 43 7 LEVER ---------------------- ---- 1

22635 3

9G 1480 SWITCH GROUP


Part of 3N7379 & 3N7380 Electric Starting Group shown on Pages 55A·1 & 558
62 ATTACHMENTS

REF. PART
DESCRIPTION QTY
ND. NUMBER

1 8L5939 MOTOR ASSEM. ------------------ 1


I Separate I llu strationl
S1566 BOLT-- ---- --- -- ---- ----------- -- 3
2 - OR -
C 7]8902 BOLT------112 Point Head)-------- 3
MOUNTCD ON 3 384510 LOCKWASHER-- ------ --- --- ----- 6
FLYWHEEL HOUSIN G 4 3H761 COVER----------- --------- - ------ 1
1 S509 BOLT--------------------- --- - -- 2
1 5 ( 1D4717 NUT--- ---- - ------ ----- --- ------ 2
1 3 B45 06 LOC KWA SHER------- - -------- -- - 2
6 ll5 864 BRACKET- ------ --------------- - 1
7 8L5000 SW ITCH------------- ----- - ---- -- 1

0 (Used without Glow Plugs)


8 3H510 GASKET-- ------------ -----------
9 Sl592 BOLT- -- -- ---- -------------------
2
3

a
• 3L6655 WIR ING KIT GROUP--------------
(Separate Illustration)
1

8 7L5913 WIRING DIAGRAM--- ------------ 1


9-3
(Used without Charging Generator)
C INDICATES CHANGE 6 USE AS REQUIRED
I NOT SHOWN 229853

6L 1550 SINGLE STARTING MOTOR GROUP-32 VOLT-TYPE 1


For Use With Normal Load & Ambient Temperature Ranging 60 Degrees F &
Above. BL5939 Motor & 3L6655 Wiring Kit Parts Are Shown On Pgs.58,59 & 61 H

I -SCREW ______ 4M5274 5L8820 - CASE ASSEM . ____ I

1-TERM INAL. ____ 4M2800


(PART OF TERMINAL ASSEM.AMll!16)
1-GASKIT_______7F'4913
I -TERMINAL. ASS£M_4Ml816
4-NUT _____ __ OM7057
- OR-
4-SCRE:W ______ 8H4180
2-WASH£R _____ 7F'3404
2-NUT___ - - ___3H3080
4-LOCKWASHER- - 3 B4 508
2- NUT _______ 3H3681
1-STUQ_____7F4900
(RIGHT HNIC>)
1-ST\JQ____4Mt835
(Lt.n HN,iC>)

2-IIJSULATOR __ 4M 1836
2-BUSHING ___ .AM 1837
(PARTS OF TERMINAL ASSEM.
o4Mll116)

I-LEAD ASSEM. ____ f P3879


2-SCREW ____ __ 4M3217
2-CLIP _________ tf'"73
Ji-PLATE ______ 4Mt834
1!-STRIP_______7F'4907
(PARTS OF TERM I NAL ASSFM.4"'41816) 4Ml814 -CONTACT ASSEM. __ I
I-SPRING - - - - - - 4Ml61.5 1128,47

SL8595 SOLENOID SWITCH ASSEMBLY-TYPE 1


Part Of 8L5939 & 8L6205 Motor Assemblies Shown On Pages 58 & 60
ATTACHMENTS 62.01

R EF. PAR T QTY


DESCRIPT ION
NO . NUMBER

3 T2 77 9 MOTOR ASSEM. ------- -----------


I Separate lllustrationl
S1566 BOLT-------------·· ··- -- -- ---- -- 3
2 - OR -
C 7J8902 BOLT- - ----112 Point Head)--- -- -- - 3
MOUNITD ON 3 3 B45 l D LOCKWASHER- - -------- --------- 6
FLYWHEEL HOUSING 4 3 H761 . COVER-------------- --- ----- ---- - l
l S5 09 BOLT--- -- ------ ---------------- 2
l 5 1D4717 NUT----------- -------- --------· 2
I A
6
3 B45 06 LOCKWASHER··- -- ---------- -- --
ll5864 BRACKET-------------------- -··
2
l
7 8 L5 00 0 SWITCH- ----------------- ----·-· I
! 0 8
9
(Used without Glow Plugs)
3 H5 l O GASKET----------------------·-·
S1592 BOLT---------------- ------ ----- -
2
3

,I
I,
,I

a INSTRUM/ENT
PANEL
I

I
I
5

9·3
B
~:~, 3L6655 WIRING KIT GROUP-- ---- --------
(Separate Il lustration!
7L5 913 WIRING DIAGRAM·· ---- -- -------

1 C INOICATI:S CHANGE l USE AS REQUIRED


t NOT SHOWN
IUsed without Charging Generator)
303656

6L 1550 SINGLE STARTING MOTOR GROUP-32 VOLT-TYPE 2


l I
For Use With Normal Load & Ambient Temperature Ranging 6 0 Deg.F & Above
3l6655 Wiring Kit & 3T2779 Motor Parts Are Stiown On Pages 61H & 74B

2- 3
8

l NOTE

CY
REF
HO
PART
HUMBER

1 3T8943
OTY

1 MOTOR AS .
DESCRIPTION

2 7J8902 3 BOLT ( 12 POINT HEAD)


! 3 384510 6 LOCKWASHER

0 BJ
BJ
4 3H0761
5 OS0509
104 717
1 COVER
2 BOLT
2 NUT
BJ 384 506 2 LOCKWASHER
J 6 1L5864 1 BRACKET

• --.,
a J

FY
7 BL 5000
8 3H0510
9 0S159 2
3L665 5
1 SWITCH
2 GASKET
3 BOLT
1 WIRIN G KIT GP .

I USE AS REQUIRED
INDICATES CHANGE
NOT SHOWN
Sf PARA TE ILLUSTRATION

7 9·3
8

J USE WITHOUT GLOW PLUGS 332463

---i 6L 1550 ELECTRIC STARTING MOTOR GP-32 VOLT-TYPE 3


For Use With Normal Load And Ambient Temperature
Ranging 60 Degrees F. And Above
3L6655-Page 61 H And 3TB943-Page 74K.O 1 ·
~

; .,
62.02 ATT ACHM:NTS

REF
NOT£ NO NU~f/i°fuR QTY PART NAME
1 9G6770 1 CONTAC T AS
2 4M1815 1 SPRING-CONTACT
3 4M5274 3 SCREW-MACHI NE
4 6T 112 1 1 GASKET-TERM PL T
5 454065 4 SCREW-MACHINE \,
484274 8 WASHER
4B2049 4 NUT
6 6T 1120 1 BUSHING
7 6T 1119 1 TERMINAL AS ·:.. ,l
8 3H3680
4B4280
3
3
NUT ·JAM
WASHER
' .
9F4976
g 482049
2
3
LDCKWASHER
NUT
.-·· .I
4B4274 3 WASHER
384502. 2 LDCKWASHER
10 6T0362 1 INSULATOR
,_
-~ ~

.-,
. ·• ~:;.
·,·,,i;,,i:.

B· 302523

3T3421 SOLENOID ASS EMBLY- 24 VOLT


Part Of 3T2787 , 3T8955, 3T2785, 3T8953, 3T8949, 3T2786 & 3T8954
Electric Starting Motors

PART NAME
1 9M76 7 4 NUT · S ALING
2 8S8023 1 COVER AS
3 8S8024 1 GASKET-COVER
4 3T3370 1 CORE AS
5 as 152B 1 BOOT

THE FOLLOWING REPA IR


KITS ARE AVAILABLE :
6T3701 1 KIT-TERMINAL
9S8688 1 KIT-CORE (CONTACT END)
BS1527 1 KIT ·CORE ( YOKE ENO)
5

0 0

B-305791

3T8635 SOLENOID ASSEMBLY-24 VOLT


Part Of 7G7906 And 6T640 Electric Starting Motors

J
·1·

,_
ATTACHMENTS 62.03

NOT£ !REF
NO
\
NU~ih
9G677 0
QTY
\
PART NAME
CONT AC I AS
2 4M1815 1 SPRING-CONTACT
3 4M5274 3 SCREII-MACHINE
4 €T \ 121 1 GASKET - TERM PLT
9 5 454065 4 SCREW-MACHINE
484274 8 I/ASHER
6V8378 4 NUT
6 6T 1120 1 BUSHING
7 6T 1124 1 TERM! NAL AS
8 3H3680 3 NUT-JAM
484280 3 WASHER
9F4976 2 LOCK WASHER
9 462049 3 NUT
484274 3 WASHER
384502 2 LOCKIIASHER
10 610362 1 INSU LA TOR

8-332803

7T8854 SOLENOID ASSEMBLY-24 VOLT


Part Of 3T8955, 3T8967 & 6T064 7 Starting Motors
Ij
!-

Ir
'i
I

'I
I

L
ATTACHMENTS 62A

T
REF. PART DESCRIPTION QTY { 4M527 4 SCREW---6. 38 mm(. 25 in.) long--- 1
NO. NUMBER 6 - OR·
C 5 P9132 SCREW---4. 76 mml. 187 in. l long-- 1
1 8H4180 SCREW-------------------------· I 4
7 5L8820 CASE ASSEM. -------------------- 1
C 2 7Nl269 TERMINAL ASS EM.--------------- 1
C 8 9G6770 CONTACT ASS EM.--------------- 1
(Separate Illustration)
9 4M 1815 SPRING------------------------- 1
C 3 9S 4490 GAS KET-------------------------- 1
4 1P3879 LEAD AS SEM. -------------------- 1
5 4M 3217 SC REW-- --- ------- -------- --- --- 2
C INDICATES CHANGE 229023

5LB595 SOLENOID SWITCH ASSEMBLY-Type 2


Part of 8L5939 & 8L6205 Motor Assemblies shown on Pages 58 & 60

REF. PART
DESCRIPTION QTY
NO. NUMBER

1 7F 4907 STRIP---------·-----·- --· -----·- 1


2 4Ml834 PLATE---- -·- --------···---------· 1

7 3 4M 1836
4 3 H3681
C 5 7F4906
INSULATOR------·----·-----------
NUT--·--·----------------------·
STUD--------------------------·
2
2
1
6 7N 1271 TERMINAL ASSEM. ---·--··-----·-- l
! 7 3B4508 LOCKWASHER·----------·-------- 4
8 3 H36 80 NUT-----·--·-·--------··-------- 2
9 7F 3494 WASHER · -·-····------------·---· 2
JO 4M 2800 TERM! NAL-·--------------------- 1
JI 4Ml837 BUSHING--···-·------------------ 2

--r
II

7
--,
C INDICATES CHANGE 2177 96
I
I
I 7N1269 TERMINAL ASSEMBLY
Part of 5LB595 Solenoid Switch Assembly
62B CATERPI LLAR 03798 ENGINE

11 9S44 9 0 GAS KET---------------- --------- l


REF. PAR T DESCRIPTION QTY
NO. NUMBER 4M527 4 SC REW- -- -- ----I large)----------- l
12{ -OR -
C 7N908 TERMINAL AS SEM. ----- ---------- 1
(Includes) C 5 P9132 SCREW---------(smal I)---------- 1
1
PLATE------------------------ 1 13 9S 4489 SCREW ASSEM, ------------------ 4
4Ml83~
STRIP------------------------ 1 14 4M 3217 SCREW------------------------- 2
2 7F4907
NUT-------------------------- 15 4M l 814 CONTACT ASSEM. --------------- 1
3 3H3681 2
LOC KW AS HER---------------- 16 3P72 CASE ASSEM. ------------------- l
4 3 B4508 4
17 1F73 CUP-------------------------- 2
5 3H3680 NUT-------------------------- 2
WASHER---- ------------------ 2 18 4Ml 815 SPRING-------------------------- 1
6 7F3494
7 4Ml836 INSULATOR------------------- 2
8 4Ml837 BUSHING--------------------- 2
C 9 7F4906 STUD------------------------- l 16
10 7N909 TERMINAL AS SEM, -- ---------- l

10 11
2

i~
i
··.i

17

4 C INDICATES CHANGE 229022

6N5123 SOLENOID SWITCH ASSEMBLY


Part of 4N3349 and 4N3350 Starting Motor Groups shown on Pages 61 A & 610

4M5274 SCREW--------------(hex head)-- l


REF. PART DESCRIPTION QTY - OR -
NO. NUMBER 12{
C 5 P9132 SCREW---- ---- -----ltruss head)-- l
C 7Nl269 TERMINAL ASSEM. -------------- l -
13 1P3879 LEAD ASSEM. l
l 4Ml83~ PLATE--------------------- ---- l
14 4M3217 SCREW----------------. ------- 2.
2 7F490 7 STR 1P-- ----------------------- l C 15 9G6770 CONTACT ASSEM. - ---- l
3 3H3681 NUT------------------------ -- 2
16 4Ml 813 CASE ASSEM. --------- l
4
5
384508 LOCKWASHER------------------
3H 3680 NUT--------------------------
4
2
17 1F73 CLIP -------------- 2
18 4Ml 815 SPRING------ 1
6 7F3494 WASHER-- -------------------- 2 9M7657 NUT- 4
------
7 4M 1836 INSULATOR------------------- 2 - OR -
.8 4M 18 3 7 BUSH ING--- ------------------- 2 19{
9S4489 SCREW ASSEM. -------------- 4
10
9 7F 49 06
4M2800
STUD--------------------------
TERMINAL--------------------
l
1
20 9S4490 GASKET- -- 4
11 7Nl271 TERMINAL ASSEM.------------ 1

10 11 20
2

17
18

C INDICATES CHANGE 228187


4

4M1812 SOLENOID SWITCH ASSEMBLY


Part of 5L3648, 5L5353, 6N9677 & 6N4.2 4 Starting Motor Groups shown on
Pages 610-1, 610-3, 610-5 & 61 E
- - '- ' - - -~ [_ __ ___ I ___ j ___[ _j _____ [ ..[ '-- l ~ -[ ~-, --- I

7L6914 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation


Replaced by 3N9499 shown on Pages 63A and 638
4N7556 Lubricator, 6L6731 Motor and 3L9922 Whistle Valve parts ar:e shown on Pages 668 and 67

REF.I PART
NO .• NUMBER •
I DESCRIPTION IOTY

1 6B3685 ELBOW- ---- - -- ----- -- ---- -- ---- - 1


2 5B7661 NI PPL£- -- --- ----- -- -- --- -- -- ---- 3
3 ll2893 NI PPL£- -- -- -- -------- ---- ---- -- I
5L2534 U-BOL T-- ---- ------- - -- - ---- - --- - 1
4 NUT--------------- -- - --- -- ------ 2
1D4717
5 3B4506 LOCKWASHER----- -- -- ------ --- - - 4
Cl 6 4N7556 LUBRICATOR GROUP---------- -- - I
(Separate llluslr~ionl
7 2L2813 ELBOW-- --- ---- - --- ----- - · - --- -- I
8 4S5575 NIPPLE---- -- --- -- -- - - - --- ---- -- l
9 S 1585 BOLT- -- ------ -- --- -- --- ------- -- 4
10 384508 LOCKWASHER--- ------- - ----- - -- - 8
11 6F9206 GAS KET- -- ----- -- --- --- -- --- --- - 2
Cll2 6LI849 FLAN GE- - --- ------ --- ----- ---- -- - I )>
13 6L6731 MOTOR ASSEM. ----------------- I -i
-I
(Separate Illustration! )>
14 6F9497 FI TT ING------- -- -- -- -- -- --- ---- - I ()
15 1B2886 BOLT--------9.53 cmf3_75 in .! long 2
16 7F8023 ELBOW- ---- -- -- - -- ---- - ---- ---- - I
::r:
17 S1595 BOLT- -- -- -- -3.18 cm(l. 25 in. l long 2 ~
18 Sl592 BOLT-- - ---- -- - ------ - -- -- ----- -- 3 m
19 3B4510 LOCKWAS HER--- -- -- - - -- --------- 6 z- i
20 3H510 GAS KET--- -- --------- --- - --- ---- 2 (f)
21 Sl589 BOLT-- --- - --- ---- ---- - -- -- ------ 3
22 5B7852 COVER----Ulywheel housing)- --- 1
23 51588 sou---------- ------------ ----- 2
24 6L8487 BRACKET---- ------- ---- ----- --- I
25 3L9922 VALVE-- -------(wh is tie J- --------- I
(Separate I llustrationl
26 6F5985 COUPLING-------- -- -- --- --- -- - --
27 5B7666 ELBOW- --- - -- -- -- -- - -- --- --- -- - -

C INDICATES CHANGE 222 989


O•
C,J
f

0-
c..>
:.i--

ELBOW--- --- -- - - - - - - - -- - - -- - ---


--;
l
I
REF.I PART
4 6L4382
DESCRIPTION QTY
NO. NUMBER 4 6 5 3B3685 ELBOW-- - ----- - -- - -- -- - - - --- - -- 3
6 SB 7643 NIPPLE -- - ---- ---- - - - - - - - - - - - - -- 2
3N 9413 MOTOR GROUP- - - - - -- - - -- ----- -
3B6556 ELBOW- - -- ----- -190· t-- -- - - - - - -- l
ISeparate Illu str ation) 5 I7
8 889580 8US HI NG- - - - - - - - - - - - - - - - - - - -- - .l
2 ~3H5l0 GASKET----- -------------- ----- 2 NIPPLE--- -- - - ------- - - --- - -- - - l
9 F8110 NI PPLE - ---8. 57 cm 13. 375 in. l long 1 9 ll2893
10 4H529 UNI ON-- -- - - - -- -- --- - - - - - - - - --- 1
3 3D2186 ELBOW - - -- -- - ----145' )---------- 11 - 2-1
11 3Ll258 NIPPLE --- - - -- - - -- - --- - --- - - -- - I
5L3785 NIPPLE----- -3.17 cmll.25 in. llong 1
34 35 3.6
12 587661 NIPPLE------------------- - - -- - 3 0
8 113 3N9409 BUSH! NG- - -- -- --- -- ----- - - -- -- 1 )>
14 387296 NIPPLE-- ----- ------ - ----- ---- - 1 -I
FITTING---!Use as required! - - - - - l m
15
16
17
6F9497
386500
4N7556
ELBOW-------------- --- ---- - --
LUBRICATOR GROUP - - - --- --- - -
l
I
.,-;;o
r-
18 4N34ll
!Separate Illustration!
VAL VE -- -- - ----- --- -- -- - - - -- · - l .-
19 5K9241 FITTING-- -- - ----- - - - -- ----- - - 3 ►
:;a
20 3N9482 TUBE ASSEM. - -- ------ -- - --- - 1
21 S 1592 BOLT -------- - - - --- -- - -- - ' - - - - - 3
26-29
LOCKWASHER - -- ------- - - - - --- 6
0
22 3B4510 w
11 I 23 5B7852 COVER---- --- - - - - - -- - - -- -- - -- I -.J
6 24 !L2782 TEE--- ----- .---- -- --- -- - -- - --· I
25
5L2534
1D4717
U-BOLT -- -- ---- - - -- -- - -- - -- - -- -
NUT------------- - - -- -- - - - -----
1
2

0,

26 384506 LOCKW ASHER - - -- - · - - -- - -- --- - 4 rn


5M2894 WASHER-- - - - --- - - - · - - --- -- - - - 4 z
27 3N9363 BRAC KET-- - - - --- ---- -- -- · - -- - - I (j)
28
29
6F5985
S 1588
COUPLING --- -- ------ - - --- - - -
BOLT---- --- - -- -- --- - - -- ----- -
I
2
-z
28 ADAPTER - --- --- -- -· -- -- - - - - - - 1 m
r2 20 30 6 B 7280
4M53 l 7 SUSHI NG--- -- ------- ----- - --- · I
D 31
32 387264 NIPPLE--- -- - -- -- - - - - - -- -- - - --
BOLT ----- -- · - ---- · --- -- - --- --
l
3
33 S 1566
21-22 34 4N3410 VAL VE--- - - --- - - --- --- - - - · - --- 1
17 CONNECTOR-- - - ----- --- -- - - · -- l
35 6L3616
2 36 3N9483 TUBE AS SEM. --- ------- - -- - -- - I
TO
MOUNTED ON L. H.
\15
.?
ft!R INLET
SUPPLY LI NE
0 STARTER PAD
16
156565

3N9499 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation-Type 1


3N9413 Motor and 4N7556 Lubricator parts are shown on Pages 66-2 and 668

'. ~: ;,. <" ·ii .·/.'-~-


-i~h,;,i~~:f~. £w+~~:~!1t:·( ;~-~~~~j,fl
-·-~-,,,~ ~-- _.,::-;,~·'..
~,~.::-c"·¾>•~ ·rRJ~~--
~~,, ~:"'. }·...' J...
. ...'.1·=>_:,~it. - ~~
!."';;.·

'.'.'.... [ ----1 ~ ·-·-r


..
(_ _ r=;:t·. l }-·-[ t---1· - _J- -r :--- ( l~
- -- - -- ----~- - -~

r
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3N9499 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Standard Engine Rotation-Type 2


3N9413 Motor and 4N7556 Lubricator parts are shown on Pages 66-2 and 66B

REF.I PART QTY


C 6 5B7666 ELBOW- -- ----- - -- ---- --- -- ---- -- 3
DESCRIPTION
NO . NUMBER C 7 5 B7 661 NIPPLE------ -- - -- --------- ---- - - 2
1 3 H510 GASKET - --- ------------------ --
2 4 N34 IO VALVE----- -- --- -~---- ----------
I2 1 8 7
C 8
C 9
2L 2 813
5 M 2 8 94
ELBOW-- ---- --- ------ ---- -------
WASHER ---- --- ------ --- ---- - - ---
1
4
C 10 6 B3 6 85 ELBOW------- --- ---- ---- - -- ----- 1
3 3N9413 MOTOR GROUP----- --- - ------ --- 1 C !1 1L2893 NIPPLE---- - -- --- - - --- ---- ------ 3
{Separate I llustrationl lO 12 4 H5 2 9 UNION- --- - ------ -- --- -- -- --- - -- 1
Cl 4 9M6975 HOSE ASSEM. ---50.8 cmf20 in.I--
C 5 5 B 7 6 60 BU SH I NG-- -------- ------- - ----
2
1
cl13 3 B 8822 ELBOW-- --- -- ------ ---------- --- 2
C 14 3B6768 BUSHING-- - ----- ---- -- --- ----- - 3
15 4 N7556 LUBRICATOR GROUP -- --- ------ 1
(Separate Illu stration) '
2 16 4 N3 411 VAL VE------- --- - - -- ------ -- - ----
C117 3 B 72 86 NIPPLE---- ---- ---- ----------- ---
11 18 6F94 97 FITTING--------------------------
19 3 B 6 5 00 ElBOW-------------------------- - 1
20 3N9409 BUSHING ------------ - ------- - -- - 1 )>
C121 1H 2815 NIPPLE-------------------------- 1 -f
12 -f
5 L2 5 3 4 U-BOLT------------ ----------- - -- 1 )>
22 1D4717 NUT--------- -------------------- 2
3 B4506 LOCKWASHER--------------------
()
2
II C { S1590 BOLT------ -------- -------- ----- - 2 :z::
C 23 1D4717 NUT---------------------- - ------ 2 s;:
C 3 8 45 06 LOCKWASHER----------- --------- 2 rT1
6
C 24 5N2729 BRACKET---------- - ------------ - 1 z
-I
C 25 5 N2 72 8 ELBOW---- -- - -(Use as requiredl- - I (.I)
6 26 6F5985 COUPLING---------- ---- - ---- ---- l
D 27 5 B7852 COVER- - -------------- ---------- 1
I I \\ 28 S15 92
29 3 B4510
30 S 15 66
BOLT-------------- ------------- -
LOCKWASHER ----- ------- ----- -- -
BOLT-- - --- -------------- --- - - ---
3
6
3
., C 131 3 B7134 NIPPLE-- - ---------- ----- - - ----- -
15

I _\(') / "-21

MOUNTED ON
I L H. STARTER PAD

II I .)U r r LT u rn:.
9-22 21 20 19
C INDICATES CHANGE 2298 65
0,.
w
0:,

I
0>
w
1n
4-5 II
II
,~~-1N~~:~A I DESCRIPTION

H510 GASKET--- -- -------------------- - ·--,


F,vl
l
2 5N8775 MOTOR GROUP------------------- l
<Separate llluslrationl
3 S1566 BOLT------ -- - --- --- --- ---- ---- - - 3
4 2D1683 FITTING------------------------ 2
5 3B6768 BU SH ING-- - -- ---- --- --- -- -- ---- 3
6 7M922 HOSE ASSEM. ---- -------- ------- 3
7 1H2815 NIPPLE------------------------- l
12 8 693558 GASKET------------------------- I
9 5N713l FLANGE------------------------- I
51587 SOLT--- - --- -- --- -------- ------ -- 8
10
5P8245 WA SHER------------------------ 8
11 5 B 7666 ELBOW-------------------- --- ---- 3
12 6N4542 PI PE- ------- -- ---- --- --- -- --- -- - I
B 4N7556 LUBRICATOR GROUP------------- I
<Separate I llustrationl
14 6F9497 FITTING------------------------- l

-i
15 7B 7138 ELBOW------------------------ -- 1 -I
16 4N341 l VALVE-----------------' ------ -- - 1 ),,,
6F5985 COUPLING- -- ---- ---- --- -"------ - I C1
II 117
l 18 5P5773 ELBOW------- - -- -- - - ------ ------ 1 :::i::
19 386552 ELBOW---------- --- - --------- - -- 2 s
20 51\1289 WA SHER- ---- --- ------ - -------- - - 4 m
21 1D4717 NUT --- ----- - ---- -- - - ------ - -- --- 2 z
-I
22 5N7134 GASKET------------------------- I C/)
23 5N7!35 FLANGE----- - ----- ----- ---- --- -- 1
24 5N7133 BRACKET------------------------ 1
30 ,25 51594 BOLT- -- - -- - -- ---- ---- ----- --- -- - 2
15 26 5l2534 U-BOLT- - ------------------------ I
27 SN7132 BR AC KET-- --- -- -- - - -- - -- -- --- -- - 1
28 4N3410 VALVE ASSEM. ------------------ 1
TO 51592 B01.. T-- -- ---- - --- -- - ----- -- - ---- -
29 3
Alfl INLIT 5P8247 WA SHER-- -- -- -- - ------ - --------- 3
SUPPLY LINE MOUNTED ON
· 25-20 STARTER PAO
130 5 B 7852 COVER-- --- -- ---- ------- -- -- - -- - - I
VIEW A-A

A USE WITHOUT REGULATOR GROUP 183102


,

5N8718 AIR STARTING MOTOR GP-R.H.-TYPE 1


SAE Standard Engine Rotation
5N8775-Page 63C.02. 4N7566-Page 66B
Not For Use With R.H. Oil Filler. An Attachment

·.t,i;~i" ::~.~:~?;1 t~i1/k~ :~;)~ -~-·-: ~

---r - r --i - ··r , -·.-··r -- ( - - --[ - --r -··r ·· - --r -- [ i--------· r..:..:,,i
I I • I
Y.."
r
t

5N8718 AIR STARTING MOTOR GROUP-RH.-TYPE 2


SAE Standard Engine Rotation
4W5103-Page 630. 4N7566-Page 668
Not For Use lwht R.H. Oil Filler. An Attachment

II
4-5 II
J-USE WITHOUT REGULATOR GP.
!; INUl!;A I tS CHANGE
Y SEPARATE ILLUSTRATION

NOTE RH
NO
PART
NUMBER QTY DESCRIPTION

I 3H0510 2 GASKET
CY 2 4W5103 1 MOTOR GP.
3 0S1566 3 BOLT
12 4 201683 2 FITTING I

5 386768 3 BUSHING
6 7M9222 3 flOSE AS . )>
7 1H2815 1 NIPPU -i
8 693558 I GASKET -t
9 5N7131 1 FLANGE )>
10 OS1587 8 BOLT n
5P8245 8 WASHER :c
19
11 587666
12 6N4542
3 ELBOW
1 PIPE
s:
m
y 13 4N7556 I LUBRICATOR GP. z
II 14 6F9497 1 FITTING -I
13
· 15 7B7138 1 ELBOW en
16 4N3411 1 VAL VE
17 6F5985 I COUPLING
14 J 18 5P5773 I ELBOW
19 386552 2 ELBOW
20 5M2894 4 WASHER
21 104717 2 NUT
30 22 5N7134 1 GASKET
15
23 5N7135 1 FLANGE
, 24 5N7133 1 BRACKET
25 OS 1594 2 BOLT
TO 26 5L2534 1 U-BOL T
10 AIR INLET 27 5N7132 1 BRACKET
SUPPLY LINE MOUNTED ON
STARTER PAD 28 4N3410 1 VALVE AS .
25-20 29 OS 1592 3 BOLT
VIEW A-A 5P8247 3 WASHER 0)
30 587852 I 1 COVER w
33 11 49 f>
0
_,

l
~-------------__::____ __:__________________ 7~
15
3 J7 719 RING---------llnnerl------------ l r>
0
6 V3 971 RING----------(outer)----------- l
N
131
14 7F8671
15 5N8428
BEAR ING------------------------
WASHER-------------------------
l
l
16 5N842 7 BOLT---------------------------- 4
6 V395 9 OCKWASlf.R--------------------

18

19
5N8403 BOLT---------------------~----- 1
5N8425 WASlf.R--------------------- l
5N8369 PINION------ll2 lee1hl·--------- l
-►I
5N8 38 0 SPRING------------------------- l
3
5 N83 74 SLEEvt:------------------------- l
21 5N8362 HOUSING------------,----------- l -t
22 8 B7 624 BEAR ING-----c------------------ 1 )>
23 5N83 79 SEAT----------------------------- I n
24 5N8372 SPRING-----------~- 0 - - - - - - - - - - - 1 :I:
28
25
26
5N8384 SHAFT--------------------------
6V3938 BOLT---------------------------
1
1
s:
m
27 5 P 9514 BEAR ING----------------------- 1 z-i
4f N8383 CYLINDER- --- -- -- ---- ----- ------ 28 5N837 7 BEAR ING------------------------ 1
31 I 6Vl789 BEAR ING------------------------ 29 5N8373 PISTON~----------------------- I {/)
5 ll8497 RING-----------lsmalll---------- 30 6V3939 BOLT--------------------------- 1
6J7855 RI NG-- 0 --------ilargel----------- 31 5N8368 PINION-------U7teeth)---------- 1
5N8375 CUP----------------------- ----- 6Vl394 BEARING----------------------- 1
16·f7-34 33 32 I 6 6V3935 RING----------------------------
32
394 317 WASlf.R------------------------ 1
7 5N8381 SPRING------------------------- 33 5N8365 PLATE-------------------------- 1
REF.I PART
NO. NUMBER
DESCRIPTION 8 5N8386 GEAR----------137 tseth)--------- 34 5N836 4 HOUSING------------------------ 1

·n
9 SN9574 JAW ASSEM. 35 5N8388 ROTOR-------------------------- l
6 V393 7 BOLT------------··-------------- 36 5 NS 367 Pl.A TE--------------------------- 1
5N8378 NUT----------------------------- 10 5N8387 CASE---------------------- -- -- -- 1
2 , 5N8363 CO',{R ASSEr.l------------------ 11 5N8424 BULKHEA 0----• ------ ---- --- --- -- l 5N8390f KIT---lSeal and Vanel-----------
llncluclesl 6V3940 BOLT--·---------·--------------- 8 llncludes pins, rings, seals, vane,
3 4 0 3118 PLUG------------------------ 3 I I 12 384505 LOC KWA Slf.R--- ------ ------- ---- 8
., 183103

5N8775 AIR STARTING MOTOR GROUP


Part Of 5N8718 Air Starting Motor
Field Replacement Order 8N8418-Page 63H
An Attachment

,:-: .
,:•;f;~:;./~:1,~r:. ·;: ..~ ~-~--
I I I I ····-(··- r
r ~~~~
l - -, ~ __·7 r··--- -- T- r [

4W5103 AIR STARTING MOTOR GROUP


Part Of 5N8 7 18 Air Starting Motor
Field Replacement Order 4W5107-Page 63J
An Attachment

15
5 14 7F8671 1 BEARING
15 5N8428 1 WASHER
16 5N8427 4 BOLT
17 6V3959 5 LOCKWASHER
18 5N8403 1 SCREW
5N8425 1 WASHER
19 2W6078 I PINION (12 TEETH)

2 -
18

19 I)>
-I
-f
20l5N8380 1 SPRING
)>
5N8374 1 SLEEVE 0
3 :I:
21 5N8362
22 887624
1 HOUSING
1 BEARING s:
m
[~~=======~ 23 5N8379
24 5N8372
25 5N8384
26 6V3938
1 SEAT
1 SPRING
1 SHAFT
1 BOLT
z
-i
en
27 5P9514 1 BEARING
28 5N8377 1 BEARING
5l6V3916 1 BEARING 29 5N8373 1 PISTON
1L8497 1 RING (SMALL) 30 6V3939 1 BOLT
6J7855 1 RING (LARGE) 31 5N8368 1 PINION (17 TEETH)
6l5N8375 1 CUP 32 6V1394 1 BEARING
, 6N3935 1 RING 394317 2 WASHER
16-17-34 33 32 7 5N8381 1 SPRING 33 5N8365 1 PLATE
8 2W6081 1 GE AR AS . (37 TEETH) 34 5N8364 1 HOUSING
REF PART
NOTE
NO NUMBER
QTl DESCRIPTION 9 5N957 4 1 JAW AS . 35 5N8388 1 ROTOR
10 5N8387 1 CASE 36 5N8 367 1 PLATE
1 6V3937 1 BOLT 11 5N8424 I BULKHEAD Tiff FOLLOWING RE PAIR
5N8378 1 NUT 12 6V3940 8 BOLT KIT IS AVAIL ABLE :
2 5N8363 1 COVER AS . 384505 8 LOCKWASHER 5N8390 I 1IKIT (SEAL & VANE)
3 403118 3 PLUG 13 3J7719 1 RING (INNER) (INCLUOES PINS. RING S.
4 5N8383 1 CYLINDER 6V3971 1 RING (OUTER) SEALS. vANE . Erc1 _ _ J
3311 56
I mW
CJ
m
w
m
REF., PART
NO. NUMBER
DESCRIPT ION lorv.,1 I

l 5 B 766 6 ELBOW----------------- --------- 3


2 3 R95 95 NIPPLE-------------------------- 1
5 15 8 7 BOLT-- --------------- ---- ---- --- 8
3 P8 2 4 5 WASHER------------------------- 8
N7131 FLANGE-------------------------- 1
4 j 93 5 5 8 GASKET----------- --------------- l
5 l H2 815 NIPPLE--------- ----- ------------ l
6 S 151 f HOSE ASSEM. -----. 254mll0 in.1-- 2
7 B6 7 68 BUSHING--------- ------------- -- 3
8 N8773 MOTOR GROUP------------------- l
(Separate Illustration!
9 S15 66 BOI..T---------------------------- 3
10 H5 l O GASKET------------------------- 2
11 2 D16 83 FITTING------------------------- 2

12 7M9222 HOSEASSEM.--.356mll4in.l l
l3 4N3410 VALVE-----(starter controll- - - - --- I
14 5 N 7132 BRACKET- -------------- ---- - ---- l :f
15
16
3 B6552 ELBOW------------ ----, - ----- -- -
5N 713 5 FLANGE---------------- - ----- -- --
3
l ►
n
~ N 7134 GASKET-------------------------- 1 :c
17
18
S 1594 BOLT------- ---------------------
5M2894 WA SHER-------------------------
2
4
s:
m
19
20
5N 7133 BRACKET------------------------
5L 25 3 4 U- BOL T---- -- -------------------- -
I
l
z
-i
1D4717 NUT----------------------------- 2 en
24 23
! l
2
3
24
6 F5 985 COUPLING-----------------------
5 P5 773 ELBOW---(use as requiredl ------ -
4N3 411 VAL VE----(air starter relayl------- -
7 B 7138 ELBOW---- - ------ ---- ---- -- ---- - -
l
I
I
I
25 5 B7852 COVER-------------------------- I
26 21 26 S l 5 92 BOLT------------ -- -- ----- ----- -- - 3
10 5 P8 2 4 7 WA SHER------------------------- 3
TO AIR INLET 27 6 F9 4 9 7 ITTING-------------------------- l
SUPPLY LINE 28 4N 75 5 6 UBR I CA TOR GROUP-- ---- ------- I
17-18
!Separate Illustration)
VIEW A-A
MOUNTED ON R. H:
STARTER PAD
.> 182974
5N8716 AIR STARTING MOTOR GP-L.H. -TYPE 1
SAE Standard Engine Rotation
5N8773-Page 63F, 4N7556-Page 668
An Attachment

1--1 [=-_13s~, .f½1t~~~f±pf


"'i ::•ri1),'.t ;~f
~-rr-:ti.a.~~:,; ';~ig;f~~~;~t'.·; )1.~~":\~ <£4~Ji,'-,,.~~-,~' ifs~ : ··-' , -' i _::;·:-.:,<-,,.
c· ·-- - r: _ r- _ ·--•r· ___' '•~:·~· -~~-·~'.~~
L ~
r I , [
.,-Z<~
r

5N8716 AIR STARTING MOTOR GROUP-L.H.-TYPE 2


SAE Standard Engine Rotation
4W5101-Page 63G, 4N7556-Page 66B
An Attachment

B USE AS REQUIRED
8 9 C INDICATES CHANGE
Y SEPARAlE ILLUSTRATION

REFI
NOTE I HO
PART
NUMBER
I on OESCRIPIION

I 5B7666 3 ELBOW
2 3R9595 1 NIPPLE
3 OS1587 8 BOLT
5P8245 8 WASHER
4 5N7131 1 FLANGE '
693558 1 GASKET
5 1H2815 1 NIPPLE
6 2S 1511 2 HOSE AS .

CY
7 3B6768
8 4W5101
9 0S1 566
3 BUSHING
1 MOTOR GP. ::t
)>
3 BOLT
10 3H0510 2 GASKET (1
11 201683 2 FITllNG :c
12 7M9222
134N3410
1 HOSE AS .
1 VALVE (STARJER CONT)
s:
m
14 5N7132
15 386552
1 BRACKET
3 ELBOW
z
-f
16 5N7135 1 FLANGE en
5N7134 1 GASKET
17 0S1594 2 BOLT
18 5M2894 4 WASHER
19 5N7133 1 BRACKET
27 24 20 5L2534 1 U-BOL T
23
104717 2 NUT
21 6F5985 1 COUPLING
B 22 5P5773 1 ELBOW
>
23 4N3411 1 VALVE
21 (AIR STARTER RELAY)
10 24 787138 1 ELBOW
TO AIR INLET 25 5B 7852 1 COVER
SUPPLY LINE
25 17-18 26 0S1592 3 BOLT
5P8247 3 WASHER
VIEW A A 27 6F9497 1 r-1TT1NG
MOUNTED ON RH .
STAIHER PAR
y 28 4N7556 1 LUIJHICATOR GP.
di~0
_.,
r '-"-"---ptr~ )'L - ( ·--r ~ --·-- T (- --· ....•
[
(_
I

5N8773 AIR STARTING MOTOR GROUP


Part Of 5N8716 Air Starting Motor
Field Replacement Order 8 N84 18-Page 63H
An Attachment

14
15
5 ~3 J 7 719 RING---------(innerl------------ l
7 1
6 V3 971 RING----------(outerl----------- l
14 7F86 71 BEAR ING------------------------ l
15 5N8428 WA SHER----- - -- ----------------- l
16 5 N84 2 7 BOLT---------------------------- 4
7 6 V3 95 9 LOCKWASHER-------------------- 5
4

18

)>
5N8403 BOLT---------------------------- l
5 N84 25
5N8369
WA SH:R------ ----- ---------- ---
PINION------ (12 teeth)----------
l
I
:f)>
5N8 380 SPRING-------- ------------ ----- l 0
5 N8 37 4 SLIEVE- ------------------------- l :c
21 5 N8362 HOUSING---------------- -------- l s:
m
27 . -~r=======-=====-====~ 28
22 8 B 762 4
23 5 N8 379
24 5 N8 37 2
BEAR ING------------------------
SEAT-- -- --------- ---- --------- - --
SPRING---- -- -------------------
l
I
l
z
-I
en
25 5 N8 384 SHAFT- ------- -- -------- --- ----- l

f
26 6V3938 BOLT-------------------- ----- -- l
27 5 P9514 BEARING---------- --------------- l
4 N 8 38 3 CYLINDER -- - ----- ------ -------- - I 28 5NB 37 7 BEAR ING--------------- -------- - l
-31 I 6Vl789 BEARING---------- ------ --- ----- l 29 5N83 73 PISTON--------- -- - ------------ 1
5 IL 84 97 RING-----------(smalll---------- l 30 6 V3 93 9 BOLT-------------------------- -- l
6J7 85 5 RI NG-----------( large)------ ----- l 31 5N8368 PINION-------U7feefhl---------- l
5N8 375 CUP---------- - --- ---------- --- - l 6Vl394 BEARING------------------ -- ---- l
6 32
> 16- 17-34 33 32 I 6V3935 RING---------------------------- l 3 94 317 WASHER -- --- --- ----------- ------ 2
7 5N8381 SPRI NG---- -- ------ - ----- - ------ l 33 5N8365 PLATE----- --- -- - ----- ---- - --- -- l
DESCRIPTION TY. 8 5N8386 GEAR----------137 teeth)--------- l 34 5N8 364 HOUSING----------------------- - l
9 5N9574 JAW ASSEM. ------------ - ------ - - l 35 5N8388 ROTOR-------------------------- l
6 V3 93 7 BOLT--------- -------- ---- ---- - -- 36 5N836 7 PLATE----- --------------- - ---- -- I
5N8 3 78 NUT------ ---------- --- -- --- --- -- 10 5N8387 CASE---------------------- -- ---- I
2 5N8363 COVER ASSEM. 11 5N842 4 BULKHEA D---- -- --- -- -- - ---- -- -- - 1 5N8390I KIT---(Seal and Vanel-------- ---
f lncludesl SOLT- -- - ---- - --- --- ---------- ---
3 4 D3 118 PLUG----- --- -- --- - ---------- 3 12 f6V3940 8 (1 nclucles pins, r ings, seals, vane,
3B4505 LOCKW A.SI-ER-------------- -- - --- 8 etc
182975 m
w
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - ' ·"l1

r:...
0)
w
G)
NOTE lfri PART
NUMBER QTY DESCRIPTION , 7
6 15
16
5N8428
5N8427
1 WASHER
4 BOLT
r 1l6V3937 1 BOLT 17 6V3959 5 LOCKWASHER
5N8378 1 NUT 18 5fJ8403 1 BOLT
215N8363 1 COVER AS . 5118425 1 WASHER
3 403118 3 PLUG 19l2W6078 1 PINION _(_ 12 TEET_fil

2
18

19

20 5N8380 1 SPRING
3
5N8374
21 5N8362
22 8B7624
23 5N8379
1 SLEEVE
1 HOUSING
1 BEARING
1 SEAT -
;
27 ~ ~=========~ 24 SN8372
25 SN8384
1 SPRING
1 SHAFT
)>
n
::c
26 6V3938
275P9514
1 BOLT
1 BEARING s:
m
28 5N8377
29 5N8373
1 BEARING
1 PISTON z
31 -I
30 6V3939
31 5N8368
1 B01.T
1 PltJION (17 TEETH)
en
32 6V 1394 1 BEARING
7 5N8381 · 1 SPRING 394317 2 WASHER
16-17·34 33 32 8 2W6081 1 GEAR AS . (37 TEETH) 33 5N8365 1 PLATE
9 5N9574 1 JAW AS . 34 5N8364 1 HOUSING
10 5N8387 1 CASE 35 SN8388 1 ROTOR
4 5N8383 1 CYLINDER 11 5N8424 1 BULKHEAD 36 SN8367 1 PLATE
5 6V3916 1 BEARING 12 6V3940 8 BOLT HIE FOLLOWING REPAIR
1L8497 1 RING (SMALL) 384505 8 LOCKWASHER KIT IS AVAILABLE :
6J7855 1 RING (LARGE) 133J7719 1 RING (INNER) 5N8390 1IKIT (SEAL & VANEj
6 5N8375 1 CUP 6V3971 1 RING (OUlERJ (INCL. PINS. RINGS.
6V3935 1 RING 14 7F8671 1 BEARING SEALS. VANE. EIC.i
331140

4W5101 AIR STARTING MOTOR GROUP


Part Of 5N8716 Air Starting Motor
Field Replacement Order 4W5107-Page 63J
An Attachment

-:;

I§.'?"'"' ... _,.. ' .... -· ~~~,=_;Jt;'.\., ~;U;{~'~i:~~-;(~':i:'~~~t: __ .c -. .. ·- -· ---'-------~ -',..C.- '"'-'~---; ... --'--"----+-- .... ~,'.;..,:.,...,.,,,_;"...:~--- -•~-

( - [
( t----c:=--- :1··-r r--r i- --r .. r ;--r - r
i .

8N8418 AIR STARTING MOTOR GROUP


Field Replacement For 5N8775-Page 63C.02. 5N8773-Page 63F

15 3 J 7 719 RING---------(innert------------ 1
5
6 V39 71 RING----------(outerl- ---- ------ 1
"' 131
14 7F86 71
15 5N8 428
BEARING------------------------
WASHER-------------------------
1
1
16 5 NS 42 7 BOLT---------------------------- 4
6 V3 95 9 OCl<WASHER-----~-------------- 5

18


5N8403
19
BOLT--------------------------- - 1 =I
),
5N8425 WASHER----------------------- l (1
5N8369 PINION------112 teeth)---------- I
I :I:
3

21
5N8380
5N83 74
5N8362
SPRING-------------------------
SLHVE--------------------------
HOUSING------------------------
1
I
s:
m
~
3
'll 8 B762 4 BEAR ING--------------- --------- 1
23 5 N83 7 9SEAT---------------------------- - l
24 5N8372 SPRING----------------------- -- l
25 5N8384 SHAFT-------------------------- l
26 6V3938 BOLT--------------------------- 1
27 5N8426 RING--------------------------- l
4~5 fl 8 383 CYLIN!l:R----------------------- 28 5N837 7 BEAR ING------------------------ 1
31 I 6 V17 8 9 BEAR ING------------------------ 29 5N83 73 Pl STON~ ----------------------- 1
5 ll 84 9 7 RING-----------(smalll---------- 30 6 V393 9 BOLT---------------------------- l
, 6 J 785 5 RING-----------Uargel----------- 31 5N8368 PINION-------117teelhl---------- I
5N83 75 CUP--------------------------- 6 V13 94 BEAR ING------------------------ 1
16·17-34 33 32 I 6
16
V3 93 5
7 5N8 38 l
RING----------------~-----------
SPRING-------------- -- ---------
32
33
394317
5N8365
WASHER-------------------------
Pl.A TE--------------------------
2
1
REf.l
HO .
PART
NUMBER
DESCRIPTION larv. 8 5N83 86 GEAR----------(37 teethl--------- 34 5N8364 HOUSING------------------------ 1
C I 9 5tJ9574 JAWASSEM. 35 5 NS 3 88 ROTOR------------------------ -- 1
1 ~6V3937 BOLT---------------------------- 1 36 5N836 7 Pl.ATE---------- ----------------- 1
5 NS 37 8 NUT- ------ ---------------------- 1 10 5N838 7 CASE---------------------------- l 37 5 P9514 BEARING------------------------ l
2 5N8363 CO'vtR ASSEM.------------------ 1 11 5N842 4 BULKHEAD----------------------- 1 5N8390 l<IT---(Seal and Vane}----------- I
(I ncludesl l2 6 V3940 BOLT---------------------------- 8 (Includes pins. rlntjs, seals, vane,
3 4 D3118 PLUG------------------------ 3 3 B4505 LOCKWASHER-------------------- 8
C INDICATES CHANGE 302161
m
w
--------------------------------------------------":t
63J ATTACHMENTS

34-17-16

NOTE •••
NO
PART
NUMBER QTY PART NAME NOTE •••
NO
PART
NUMBER OTY PART NAME
1 6V393 7 1 BOL I -HEX HeAu ~~ 5N8380 1 SPRING-PINION
5N8378 1 NUT-ROTOR CLAMP 5N8374 1 SLEEVE-SPRING
2 SN8363 1 COVER AS 21 5N8362 1 HOUSING·ORIVE
3 403118 3 PLUG-PIPE 22 887624 1 BEARING-BALL
4 5N8383 1 CYLINDER 23 5N8379 1 SEAT-SPRING
5 6V3916 1 BEARING-SPECIAL BALL 24 5N8372 1 SPRING-RETURN
1L8497 1 RING-SNAP (SMALL) 25 5N8384 1 SHAFT-DRIVE
6J7855 1 RING-LOCK (LARGE) 26 6V3938 1 BOLT ·HEX HEAD
6 SN8375 1 CUP-SPRING 27 5P9514 1 BEARING-BALL
6V3935 1 RING-RETAINING 28 5N8377 1 BEARING-DRIVE SHAFT
7 5NB381 1 SPRING-CLUTCH 29 5N8373 1 PISTON
8 2W6081 1 GEAR AS-DRIVE (37 TEETH) 30 6V3939 1 '
BOLT ·HEX HE:.\D
.. 9 5N9574 1 JAW AS-CLUTCH 31 5N8368 1 PINION·RDTDR ( 17 TEETH)
10 5N8387 1 CASE-GEAR 32 6V1394 1 BALL BEARING-SPECIAL
11 5N8424 1 BULKHEAD 394317 2 WASHER-SPRING
12 6V3940 8 BOLT 33 5N8365 1 PLATE-FRONT END
3B4505 B LDCKWASHER 34 5N8364 1 HDUSING·MDTDR
13 3J7719 1 RING-RETAINING (INNER) 35 5N8388 1 ROTOR
6V3971 1 RING-RETAINING (OUTER) 36 5N8367 1 PLATE-REAR END
1~- 7FB671 1 BEARING-BALL
15 5N8428 1 WASHER-GEAR 5N8390 1 KIT-SEAL & VANE
16 5N8427 4 BOLT-MOTOR ( INCLUDES PINS, RINGS,
17 6V3959 5 LDCKWASHER SEALS, VANE, ETC.)
18 5NB403 1 SCREW-PINION
5N8425 1 WASHER-PINION
19 2W6078 1 PINIDN·DRIVE ( 12 TEETH)

B-320289

4W5107 STARTING MOTOR GP-AIR


Field Replacement For 4W5103-Page 63D, 4W5101-Page 63G
Part Of 7C42 14 Starting Motor
0-
.c,.

7
0
"" I
NO
PAR T
N UMBER
DES C RIPTIO N QTY

I 6F9497 ·1FITTING --- ----- - - --- - --- - -- ---- - I


2 18 2886 BOLT----- -9.53 cm(3 . 75 in . I long 2

0 3 3B4508 LOCKWASHER- -- ----- ----- - -- - ---


4 7F8023 ELBOW - ---- ------ --- -- ---- - -- ---- I
4

5 Sl595 BOLT--- -- -3.!Scmil.25 in . I long


6 6F9206 GASKET-- --- -- - -- - --- ---- --- ---- -
2
I
n
)>
without Si lencer and Vapor Arrestor I -t
7 587852 COVER-- -- -IFlywheel Housi ng) ---- I m
8 3H510 GASKET- --- ------ - --- ----- -- - - - - - 2 ;;o

28
9 S 1592 BOLT - - ----- -- ------ -- -----------
10 3B4510 LOCKWASHER -- - -- -- ----- - -- - -- - - 6
II S 1589 BOLT - --- -- -- - -- -- - -- -- -- -- -- - - - -
3

3
"r-r-
12 S 1594 BOLT--- - - - - -- - - --- - -- - - - --- -- - - - 2 )>
13 3B4506 LOCKWASHER- - -- --- ------------ - 4
;;:c
14 5Ll 722 BRACKCT- - ---- - -- - - - - ----- -- - - -- I
15 5L2534 U- BOLT ---- -- ---- - -- ---- -- - - - ---- I 0
16 6B3685 ELBOW-- - - -- - ---- - - -- - - • --- -- -- - 4 w
17 6F5985 COUPLING- --- - - -- - - -- -- - - - ----- - I --.J
,0
18 J.D4717 NUT--- - - -- - - - --- - - -- - - - - --- - - - - - 2
a,
C/ 19 3R9595 NI PPLE--- -- -- - -- - -- - -- -- - -- - - - -- I
!For use without Regulato r ! r."I

16
2016l l 849 FLANGE---- - --------- -- - - ----
21 6F9206 GASKET ---- - -- - -- - -- - - -- -- -- - -- - -,
z
(i)
22 3 l 9 9 2 2 VALVE- -- - ------(whistle) ------- --
tSeparate Illustration) z
rn
2315 _1587 IBOLT------------------ ----- --- -- 14
24 3 B 4508 LOCKWASHER---- - ------ --- -- -- - 4
C 125 4N7556 LUBRICATOR GROUP--- -- - -- - - -- - 1
!Separate Illustration l
2616l7349 INIPPLE---------- - --- ----- --- ---- 1 J
27 587661 NIPPLE--------- - -- --- - - - - - ---- -- 4
28 6L6 73 l MOTOR ASSEM. - - ---- " -- -- - --- - - - I
!Separate I llustrationl

@( C INDICATES CHANGE 150096

.,
7L6916 AIR STARTING MOTOR GROUP-L.H.-S.A.E. Standard Engine Rotation
Replaced by 3N9497 shown on Page 64A
4N7556 Lubricator, 6L6731 Motor and 3L9922 Whistle Valve parts are shown on Pages 668 and 67

•·a·,,

--·--------·-•··-·----- -- -·· ·- ·••- -•-•··•· ·

f [
,~; .i;
("-""'"'
:.,;,
_.,_-:'(.· ~
{
--
~
..... ---:-··-
[
~ __{
--·····-< ----f --i --- - [ ...( .- ( - [ { -- --r ---- [ ---{
. ••:11

3N9497 AIR STARTING MOTOR GROUP_..:_L.H.-S.A.E. Standard Engine Rotation-Type 1


3N9411 ·Motor and 4N7556 Lubricator parts are shown on Pages 66-3 and 668

3 N 9411 MOTOR GROU p--- --~-- - -- -- --- --


(Separate Illustration)
8 5 B 7 661 NIPPLE-- - --------- --- - -- -- - --- - 3
9 4N3411 RELAY VALVE ·-- (air starter) -- - - - 1
10 4M53 l 7 BUSHING -- ----- - ----- - -- --- ---- - 1
11 3B7264 NIPPLE------------------------ 1
12 4N 3410 VALV E-----(starter control) --- -- - - 1
13 6L36 l 6 CONNECTOR - - ---------- - - - - -- --- l
14 3N9481 TUBE ASSEM . ----- - - - -,, -- - ---- - - · l
15 5 K924 l FITTING · - -- -- --- - - - ---- -- ---- -- - 3
16 3H510 GASKET-------------------------- 2
17 51566 BOLT --- - - -- -- -------- --- -- - ---- 3
18 384510 LOCKWASHER --------- -- - -- --- - 6
19 6B 7280 ADAPTER - - -- ---~------ - ---------
20 3R9595 NlPPLE · -- -- ---- -- -- -----
2
I
21
!Use Without Regulator)
5L2534 " U'" BOLT · ------------ -- -- - --- 1
)>
-I
-I
1 D4717 NUT· - ------- - --------- ----- - - - - 2
3 B4506 LOCKWASHER - - · ------- -- - --- --- - 4
)>
22 ()
5M2894 WASHER- - --------- - -- - -------- -- 4
123 51594 BOLT - ------ --- ---- --- - ---- ----- 2 :I:
24 6F5985 COUPLING -- ------ --- -- - ---- -- -- I ~
/ I ~ I I i...-------- 3N9363 BRACKET - - - ------- - ----- - ------- I rn
2
S 1592 BOLT----- -- --- --- -- - - ---- - - --
5B7852 COVER---------------- --- - - -- --
3
1
z-I
(/)
3N9480 TUBE ASSEM. --- --------- - -- - - - -- I
l L2 7 82 TEE- ------- -- ---- --- - - - -- -- - - - --- I
L8993 NIPPLE---- - -------- - - ---------- I
N9409 BUSHING ----- - - -------- -- -- - - -- 1
B6500 ELBOW --- - ------------ --- - ---- - 1
34 32
B 7296 NIPPLE---------------- ----- - --- 1
.,.
F9497 FITTING - --- ------ -- ---- - ------- l
REF.I PART DESCRIPTION QTY (Use Without Silencerl
NO. NUMBER
16 5 N7 556 LUBRICATOR GROUP----- - - -- --
1 3N9383 NIPPLE------------------ -------- 1 !Separate Illustration l
2 6B3685 ELBOW- 4
3 IL 2 89 3 NIPPLE-------------------------- 1
4 4H 5 2 9 UNION------------------- -- ----- 1 MOUNTED
5 6L5699 NIPPLE------------------------- l
ON R.H.
6 5 B 7660 BUSHING---------------- -- - -- --- 1 156563
STARTER PAD
0-
~
:t,-,
l -e,. f:~r -·--1 --{ -f -- ·( ----·( ---f .l -( - r -r --r
r

3N9497 AIR STARTING MOTOR GP-L.H.


S.A.E. Standard Engine Rotation. Type 2
3N9411 Motor & 4N7556 Lubricator Parts-Pages 66.0 9 & 66B

C 4 5 B7 661 NIPPLE-------------------------- I
C 5 5 B7 6 6 6 ELBOW-- -- -------------------- -- - 3
6 5B7 6 6 0 BUSH I NG------------------------ I
C 7 3 B6768 BUSH I NG------------------------ 3
C 8 3 B8822 ELBOW--------------------------- 3
C 9 3 N 94 I I MOTOR GROUP------------------- I
(S eparate I llustralionl
C JO 9M6975 HOSE ASSEM. --5Q8 cm .(20 in. I-- 2
IL 3H 5 IO GASKET------------------------- - 2
12 S 15 6 6 BOLT------------------- 7 ------ -- - 3
13 3 B 451 0 LOCKWASHER-------------------- - 6
31 C { S 1590 BOLT----------------------------- 2
0

C I 4 I D4 717 NUT------------------------------
C
c
3B4506 LOCKWASHER---------------------
15 5N 27 2 8 ELBOW----------- ------ ----------
(Use without regulator)
ii I~
16 6 F5 9 8 5 COU PU NG------------------------'
17 4N3410 VALVE-------(starter control)-----
I
I

n
C I18 8 B 2 2 83 NIPPLE-------------------------- - I :I:
19 5 B7 8 5 2 COVER---------------------------
20 S 15 92 BOLT--------------------------- --
I s::
m
3
17
5 l 2 53 4 "U" BOLT------------------------- I z
-I
21 I D471 7 NUT------------------------------ 2
C I { 3 B 45 06 LOCKWASHER --- ----------------- - 2
CIJ
22 3N94 09 BUSH I NG ------------------------- I
23 3 B6 5 00 ElBOW-------------------------- -- I
24 6 F94 97 FI TTl NG-------------------------- I
C \25 3 B7 2 86 NIPPLE--------------------------- I
26 4N3411 RELAY VALVE----(air starter)----- 1
'll 4N7556 LUBRICATOR GROUP------------ -- 1
(Separate Illustration)
, EXHAUST C 128 I H2815 NIPPLE--------------------------- I
24 23 C 29 5N2 7 2 9 BRACKET------------------------ - I
C 30 I L2893 NIPPLE--------------------------- 3
0 31 4 H 5 2 9 UNI ON------------------ ---------- I
REF., PART
DESCRIPTION QTY
13-20 II C 132 5M 2 8 94 WASHER------------------------ - 4
NO NUMBER

cl
c
116B3685,ELsow-------------------- - -----
2 3l8992 NIPPLE--- -- -------------------- O>
MOUNT£D ON ~
C 3 2L2813 £!BOW·--- -- -
0
R.H. SIARTLR PIID
C INDICATE S CHAr~GE 229864 'l>
0
~-----------------------------------------------IIJ
0-
.r:.
0,

5 683685 ELB OW- ------------ -- - - ---- - --- 4


REF.I PARl DESCRIPTION QT Y 6 587643 NIPPLE ---- - -- ---- - -------- -- - - 2
NO . NUMBER
7 587 666 ELBOW- -- - - ------- ----- -- ---- - - I
3 N9414 I MOTOR GROUP------- -- ---- - -- -- 4- 5 6 8 58 7660 BUSHING -- - - - - -- --- -- - ----- -- - - I
ISeparate Illustration! 9 6F 885 7 NIPPLE - --- -- - - - -- - ------------ I
2 l3H510 GASKET- ---------- - ----- --- --- - - 2 10 4H529 UNION ------- - ---- - -- ----------
587642 NIPPLE-----8.57cm13.375in.llong I 11 3Ll258 NIPPLE---- -- ---- -- - ----- - - -- --
2L 2813 ELBOW- - - -- --- - -------- --- ------ I 2-1 12 3N9409 BUSHING- - -- - - - --------- - --- --
4 587661 NIPPLE- -- --3.8lcm!l.50in.llong 4 13 38 7296 NIPPLE----- -- -- 0
- - --- ------- --

33 )4 35 8 14 6F9497 FITTING---- -- ----- - 0 --- ----- - - 0


15 3 8 6 500 ELBOW-- - - - -- ---------- - -- - - - -
9
16 4N7556 LUBRICATOR GROUP- ------- - - ►
-t
ISeparate Illustration I m
17
18
4N3411
5K9241
VALVE- --- -- - --------- - - --- ----
FITTING ------ - ------ - - ---- -- - -
1
3
,,
A)

19 3N9482 TUBE ASSEM. --- ---- - -- ----- - - I r-


10 20 S 1592 BOLT - ------- - - - - -- - --- -- ----- 3 r--
21 384510 LOCKWASHER-- - ------ ------· · 6 )>
;;o
22 58 7852 COVER----- -- -- --- --- - - -------· I
23" ll2782 TEE---- ------- -- ----- - - - ---- -- I
24 5l2534 U-BOLT--- ---- - - - -- --- - -, ----- 1 0
11 1D4717 NUT------ - -------- - - -------· · 2 w
3,84506 LOCKWASHER ---- -- -- ~------- 4
.......
25
26
5M 2894
3N9363
WASHER-- --- ----- -- - --- --- ---
BRACKET- ------------- - - --- - - -
4
I

er,
27 6F 5985 COUPLING --- -- --------------- 1 m
28 S 1588
68 7280
BOLT--- ----------- - ----- ---- - -
AOAPTER --- - - -- - -- - ---- ----- --
2 z
29 I (i)
27 _,
-------..._____
30
31
4M5317
3 8 7 264
BUSHING-- -- --------- --------
NIPPLE- - --- - -- ----- - - --- - - - -
1
I
-z
D
\ ( lJ
4 19

/~ ,~ EXHAU ST
32
33
34
S1566
4N3410
6L3616
BOLT ----- --- --------- --- --- --
VALVE------- ----------- - ----
CONNECTOR -------- - -- - - ---···
3
l
I
IT1

20 -21 35 3N9483 TUBE ASSEM. I


16
..,--/\.\ f-----_
TO 2
-
Al R INLET
SUPPLY LINE \U/ MOUNTED ON L. H.
. ST ARTER PAO
is 14
156566

,
3N9500 AIR STARTING MOTOR GROUP- R.H.-S.A.E. Opposite Standard Engine Rotation- Type 1
3N9414 Motor and 4N7556 Lubricator parts are shown on Pages 66-4 and 668

··iitl~~d~?f'ti;,~~&fli:}!~ff~;,£~~ft4/fii~~fiii~0{\&l}tr;.,!I,jflJ£~r~ :'."f··'
.:;, _,....____
---·{f?.--
i
-•-·•
_;.:jti;1It!:-~-
I I r r r
I

- - --·------· - -- ----- ..r . _j ~ ,- ..f -- -- r -·-· [

3N9500 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Opposite Standard Engine Rotation-Type 2


3N9414 Motor and 4N7556 Lubricator parts are shown on Pages 66-4 and 66B

cT 5lf7ffi ElBOW------------------------ 0 - 3
DESCRIPTION iQTY. C 7 3 B7734 N!PPL£-------------------------- 1
C 8 2L2 813 ELBOW-------------------------- 1
H5 l O 'GASKET--- ---~------------------ 12 C 9 5 B7661 N!PPL£ ------------------- --- -- 2
4N3 410 VALVE------------------ -------- 1 6 9
C 10 6 B3685 ELBOW-------------------------- 1
3N9414 MOTOR GROUP------------------- 1
C 11 ll2893 NIPPL£-------------------------- 3
(Separate Illustration) I_O
12 4H529 UNION-------------------------- 1
9M6975 HOSE ASSEM. --.50m(20 in.)
Cl 13 3 B8822 ELBOW--------------------------- 2
15. B76 60 BUSH ING------------------------
14 3B6768 BUSHING----------aa----1 -------- 3
15 4N7556 LUBRICATOR GROOP------------- 1
2-14-7 -13
(Separate Illustration)
16 4N 3411 VALVE-------------------------- 11
CI 17 3B7286 NI PPL£-------------------------- I
/11-=-d~ 11 18 6F9497 FITTING------------------------- 1
19 3 B6500 ELBOW-------------------------- 1
20 3N 9409 BUSHING----------------------- 1 )>
Cl21 1H2815 PI PE--------------------------- 1 -t
12 -!
1D4717 NUT----------------------------- 4 )>
Cl22 3 B4506 LOCKWASHER-------------------- 4 0
5M 28 94 WASHER------------------------- 4 :c
11
Cl23 S 15 90
C 24 5 N2 729
BOlT----------------------------
BRACKET------------------------
2
1 s:m
C 25 5N2 728 ELBOW--------(use as required)---
6
26 6F5 985 COUPLING---------------------- -
I
1
z
-f
27 5 B785 2 COVER-------------------- ------ 1 (J)
6 28 515 92 BOLT------------------------- --- 3
D 29 3 B4510
30 5 15 66
LOCKWASHER---------- ----- -----
BOLT----------------------------
6
3
31 5L25 34 U-BOLT---------------- ---------- I
>

15

EXHAUST
MOUNTEO ON
L.H. STARTER PAD
TO
AIR INLET
SUPPLY LINE 18 19 303168
C INDICATES CHANGE
°'
~
n
,.
OJ
0
4-5 II
II REF., PART DESCRIPTION OTY.
I
1

I
NO . NUMBER

l 3HHD GASKET-------- --------- - - ---- -- - T


2 5 N8 77 6 MOTOR GROUP-------- - --------- - l
(Separate llluslratlonl
3 S 15 66 SOLT-------------------- ------ -- 3
4 2 D168 3 f ITTING--- --------- ---- -------- 2
5 3 B6768 BUSHING---------------------- - 3
6 7M922 HOSE ASSEM. ------------------· 3
7 l H2 815 NIPPLE------------------------- I
12 8 6 93558 GASKET------------------------ - I
9 5 N 7131 FlANGE----- -------------------- l
lO S 15 8 7 BOLT--------------- 0
----- - ------ 8
5 P8 2 45 WA SHER------------------------ 8
11 5 B 766 6 ELBOW--------------------------- 3
12 6N 45 4 2 PI PE---------------------------- I
13 4N7556 LUBRICATOR GROUP------------- l I
(Separate llluslralioril '►
~
14 6F9 4 9 7 FITTING------------------------- l
15 7 B7138 ELBOW-----------------,-- ------- l
16 4N34 ll VALVE--------------------------- l
17 6 F5 9 8 5 COUPLING----- ; ___ _____ ______ ___ 0
II
l I 18 5P5 773 ELBOW--------------------- -----
l
l
:c
13
19 3 B6552 ELBOW-------------------------- 2 ~
m
20
2I
5 M 28 9
I D4717
WA SHER ------ ------------------ -
NUT-------------------- ------- --
4
2 z
-I
22 5 N 713 4 GASKET------------------------- I {I)
23 5 N7135 FLANGE--------- ---------- ------ I
24 5 N7133 BRACKET------------------------ 1
25 S 15 94 BOLT- - -------- ------------------ 2
15 26 5 L2534 U-BOLT-------------------------- 1.
27 5 N 7 I 3 2 BRACKIT---------- -------------- l
TO
0 28 4N3410 VALVE ASSEM. ------------------ l
29 5 15 92 BOlT---------------------------- 3
10 AIR INLIT
5 P8 2 4 7 WA SHER ------------------------- 3
SUPPLY LINE MOUNTED ON 30 5 B 7 85 2 COVER --------- ---- ----------- --- l
25-20 STARTER PAD
VIEW A-A

, l USE WITHOUT REGULATOR GROUP 303!73

5N8719 MOTOR GP-AIR STARTING-R.H.


Opposite Standard Engine Rotation. Type 1
5N8776-Page 64E. 4N7556-Page 668
Not For Use With R.H. Oil Filler

-';(" •

-~ -~ ~--
1· -···1 -I ....
[ 1 .
I 1

5N8719 MOTOR GP-AIR STARTING-R.H.


Opposite Standard Engine Rotation-Type 2
4W5104-Page 64F. 4N7556-Page 668.
Not For Use With R.H. Oil Filler

II
4-5 II

NOTE REF
NO
PART
NUMBER OTY DESCRIPTION

1 3H0510 2 GASKET
CY 2 4W5104 1 MOTOR GP.
3 OS 1566 3 BOLT
4 201683 2 FITTING '
5 3B6768 3 BUSHING '


6 7M9222 3 HOSE AS .
7 1H28l5 1 NIPPLE
27 8 693558 1 GASKET =1

9 5N7131 1 FLANGE
10 0S1587 8 BOLT 0
5P8245 8 WASHER :c
19
11 587666
12 6N4542
3 ELBOW
1 PIPE
s:
m
y 13 4N7556
14 6F9497
1 LUBRICATOR GP.
1 FITTING
z
-f
15 7B7138 1 ELBOW rn
164N3411 1 VALVE
17 6F5985 I COUPLING
J 18 5P5773 1 ELBOW
19 3B6552 2 ELBOW
17
16 20 5M2894 4 WASHER
21 104717 2 NUT
/ 22 5N7134 1 GASKET
15 29 30
23 5N7235 1 FLANGE
24 5N7133 1 BRACKET
24 25 OS 1594 2 BOLT
TO . 1 U-BOLT
26 5L2534
10 AIR INLET
27 5N7132 1 BRACKET
SUPPLY LINE MOUNTED ON
STARTER PAO 284N3410 1 1/ALVE AS.
25·20
29 OS 1592 3 BOLT
VIEW A-A 5P8247 3 WASHER c:n
30 5B78~ 1 COVER bo
J-USE WITHOUT REGULA rnn GP. C INDICATES CHANGE Y SEPARATE ILLUSTRATION 33 I 163
~
.....
0
__,,,......,. , .... - -·-·-· -·-·· -"·---- ---~--- ~-
f [
f-
J· ',l r

5N8776 MOTOR GP-AIR STARTING


Replaced By 4W5104-Page 64F
Part Of 5N8719 Motor

14 15 3 J7 719 RING---------llnnerl------------ 1
5 6
13
16 V3 971 RING---"------loulerl----------- 1
14 7f 86 71 BEAR ING------------------------ 1
15 5N8428 WASHER------------------------- 1
16 5N842 7 BOLT---------------------------- 4
6V3959 OCKWA R-------------------- 5

18

5N8425
19
6V3 941 B!.U----------------------------
WAS..:R---------------------
1
l
;
5N8370 PINION------112 teelhJ---------- l ►
0
3
5N838 9 SPRING------------------------- 1 :::c
21
5NS 37 4
5N8362
SLEEVE---"---------------------
HOUSING------------ ------------
1
1 s:
m
22 8B762 4 BEAR ING------------------------ 1
23
24
5N8379
5N8372
SEAT---------------------------
SPRING-----------------------
1
1 ~
en
25 5N8385 SHAFT------------------------- 1
26 6 V3 93 8 BOLT--------------------------- 1
27 5P9514 BEAR ING------------------------· 1
28 5N8377 BEARING----------------------- l
31 I 4 I 5N8383 CYLINDER----------------------- 1 29 5N8373 PISTON- ----------------------- 1
6 V17 89 BEAR ING------------------------ 1 30 6 V3 93 9 BOLT---------------------------- 1
5~11LS49 7 RING-----lsmalll----------------- l 31 5N8368 PINION-------mteelhJ---------- 1
6 J7855 RING-------(largel--------------- 1 6Vl394 BEARING----------------------- l
, 33 32 5N 83 75 CUP---------------------------- 1 32
16-17-34 394317 WAS..:R-------- -------- --------- 2
6 6 V3 935 RING---------------------------- l 33 5N8365 Pl.ATE-------------------------- l
JIEF.,
h!O.
PAR'f
Nl.NBER
DESCRIPTION Ian: 7 5N8381 SPRING------------------------- 1 34 5N8364 HOOS ING------------------------ 1
8 5N8386 GEAR------137 leethl------------- 1 35 5N8388 ROTOR-------------------------- 1
6 V3 93 7 BOLT---------------------------- 9 5N9575 JAW ASSEM. --------------------· 1 36 5N836 6 Pl.ATE--------------------------- l
5N83 78 NUT----------------------------- . '10 5N838 7 CASE---------------------------- 1
2 l5N8363 COVER ASSEM.------------------ 11 5N8424 BULKHEAD----------------------- l 5N8390I KIT---(Seal and Yanel-----------
llncludesl l2 6 V3 940 BOU-~-------------------------- 8 (lncludes pins, rings, seals, vane.
3 4 D3118 PLUG------------------------ 3 3 B4505 LOC~WA SHER-------------------- 8

'-------------------------------====:-~~==~~======~~{J~
303217
~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ---,0,

iW PAR! 6 1716V3959 5 LOCKWASHER



-n
NOTE NUMBER DESCRIPIION
1 18 6V3941 1 BOLT
5N8 425 1 WASHER
t 6V3937 1912W6079 t PINION (12 TEETII)
5N8378 20 5N8389 1 SPRING
2 5N8363 5N8374 1 SLEEVE
3 4D3118

18

19

3
21
22
5N8362
887624
1 HOUSING
1 BEARING_
;

·~~======:::::1~~ 23
24
25
26
5N8379
5N8372
5N8385
6V3938
27 5P9514
1 SEAT
1 SPRING
1 SHAFT
1 BOLT
1 BEARING
Cl
::c
3::
m
28 SN8377
29 5N8373
1 BEARING
1 PISTON ~
en
31 30 6V3939 1 BOLT
11~;:;;:-.---:i:=-:-----
7 5N8381 1 SPRING 31 5N8368 1 PINION ( 17 TEETli)
8 2W6081 1 GEAR AS . (37 TEETH) 32 6V1394 1 UEARING
9 5N9575 1 JAW AS . 394317 2 WASHER
16- 17·34 33 32 10 5N8387 1 CASE 33 5N8365 1 PLATE
11 5N8424 1 BULKHEAD 34 5N83 64 1 HOUSING
12 6V3940 8 BOLT 35 5N8388 1 ROTOR
4 5N8383 1 CYLINDER 3B4505 8 LOCKWASHER 36 5N8366 1 PLAlE
5 6V3916 1 BEARING 13 3J7719 1 HING (INNER) THE FOLLOWING REPAIR
1L8497 1 HING (SMALL) 6V3971 1 Hll~G (OUTER) KIT IS AVAILABLE :
6J7855 1 RING (L ARGE) 14 7F8671 1 BEARING 5N8390 1IKIT (SEAL & VAN E)
6 5N8375 1 CUP 15 5N8428 1 WASHER (INCL PINS. RINGS,
6V3935 1 RING 16 5N8427 4 BOLT SEALS. VANE . ETC J
1 1 1 ! F.R

>
4W5104 MOTOR GP-AIR STARflNG
Part Of 5N87 19 Motor
Field Replacement Order 4W5109-Page 66.07.02

-~-----4~- ,t~·:-::;,.•, ~ <>\i. ~:;'~::_ ~~. ,:~ ..~ r° ·!: ,, •; ' ~:- •!- I· ,;: '."' ·l, - -- · - ---•~•- - - • • • ' ;_:; :-"·':, ....\ .-,:'
- - ~- ------- .. - - · --. ,.

L__ l_
l L· [ [ r
[ r C

7L6913 AIR STARTING MOTOR GROUP-R.H.-S.A.E. Opposite Standard Engine Rotation


Replaced by 3N9500 shown on Page 64B
4N7556 Lubricator, 6L6730 Motor and 3L9922 Whistle Valve parts are shown on Pages 66B and 67

REF.I PART
NO._ NUMBER •
I DESCRfPTION IOTY
1 083685 ELBOW-- -- --- -- -- - - - - - - -- -- - - -- - 1
2 587661 NI PPL£- -- -- -- ------ -- - - --- - - - -- - 3
3 1 L2893 NI PPL£ - -- --- --- ----- -- - -- - - - --- - I
5L2534 U-BOLT-- - --- - --- - -- - - - -- - -- -- - - 1
4
1D4717 NUT- -- -- - ----- - --- -- - - - - - - --- -- 2
5 3B4506 LOCKWASHER- --- - -- - - - - - -- -- - -- 4
Cj 6 4N7556 LUBRICATOR GROUP------- - - --- 1
!Separate I llustrationl
7 2L2813 ELBOW--------------- ,------- -- 1
8 4S5575 NIPPLE--------------- - - - ---- - - - 1
9 S 1585 BOLT------- - ----- -- - - - - -- - -- - - - 4
10 ' 384508 LOCKWAS HER-- -- -- C - - - - - - - - - - - - - 8
11 6F9206 GASKET--- -- ---- ----- -- --- ---- -- 2
12 6Ll849 FLANGE- - ---- --- -- --- -- - -- - -- - - - I )>

~
13 6L6730 MOTOR ASSEM. --------- ------ -- I -f
!Separate I llustrationl -I

!Nl 14 6F9497 FI TT ING------------- - -- --- -- - - - 1 )>


15 182886 BOLT-----9. 53 cmf3_ 75 in.l long 2 0
16 7F8023 ELBOW----- - --- -- -- - - -- -- - -- --- - 1 :c
17 S1595 BOLT- ----3.18 cm (l.25 in . l long 2 s;
' 18 Sl592 BOLT -- ------ - ----- -- - -- - - - - --- - - 3 m
19 384510 LOCKWA SHER----- - -- - -- -- - - --- - -
20 3H510 GASKET-- -- --- -- - -- - - -- - - -- - -- - -
6
2
z
--f
21 51589 BOLT-- - - ---- -- --- - - - - -- -- - -- - -- - 3 (/)
22 5B7852 covrn-----(flywheel housing}- - - -- l
23 51588 BOLT--- - ------ - - --- - -- - - - --- -- -- 2
24 6L8487 BRACKET----- - -- -------- -- -- ---- 1
25 3L9922 VALVE-- ---- - -(whistle)- ----- -- -- I
!Separate Illustration}
26 6F5985 COUPLING-- - - --- - - - - - -- - - -- - -- -
, - -- . 27 5B7666 ELBOW- -- - ------- - - - - - - --- - - --- -

C INDICATES CHANGE 150092


0,.
(J1
0,
0-

7
0
I I
["'"' jorv
REF PAR! DESCRIPTION
NO. NUMSU ,

1 6f9497 1
. ... . ...........
BOLT--------9. 53 cm(l 75 in. )long 2
2 1B2886
3 384508 LOC KWA SHER-- - - -- - ---- - -- ------ 4
4 7F8023 1
5 S 1595 ~:T~------3.-18 cm(L 25 in. I long 2
GASKET--------------------- -- --- 1 ()
6 6F9206
(For use without Si lencer and Vapor Arrestor) )>
COVER-- ---(Flywheel Housing)---- 1
-t
7 587852 TT1
8 3H510
9 S 1592
GASKET------------------ -- --- -- -
BOLT -- -- --- -- --- --- -- --- - -- -- -- -
LOC KWA SHER-- ---- --- - --- - --- -- -
2
3
6
,,
;;o
10 384510 r-
11 5 1589 BOLT -- -- -------- --- -- -- - -- -- --- - 3 r-
12 S 1594 BOLT -- - ----- -- -- --- --- -- - -- --- -- 2 )>
13 384506 LOC KWA SHER-- - -- -- - --- -- -- -- -- - 4 ;;o
14 5Ll722 BRACKET------- - -- -- ----- ---- - -- l
15 5L2534 •'u" BOLT------------ --- - - , ---- -- - l 0
16 6B3685 ELBOW----- -- - -- -- -- -- -- --- , ---- 4 c..,
COUPLING----- -------- - --- ---- - -
..__.
17 6f 5985 I

Ci
18 104717
19 3R9595
NUT------------------ .- -- -- -- ---
NI PPL£ - --- - -- -- -- -- -- --- --- -- -- -
2
l '°a,
(For use without Regulator) fTI
20
21
61.1849
6F9206
FLANGE--- --- --- -- -- - -- - - - ---- -- -
GASKET---------------- -- - ---- - -
I
I
z
22

23 S 1587
3l9922 VALVE------ -- -(Wh isllel-- -- --- ---
(See Separate I llustrationl
BOLT----- --- --- ---- -- ---- -- ---- -
I

4
-z
G)

m
24 384508 LOCKWASHER-- - --- - -- - --- - --- --- 4
C 125 4N7556 LUBRICATOR GROUP------- -- ----- I
(Separate Illustration)
26 61.7349 NI PPLE--------------------------1 l
27 587661 NIPPLE----------------- ------- 4
28 61.6730 MOTOR ASSEM. ------------------ l
(Separate Illustration)

C INDICATES CHANGE 150095

7L6915 AIR STARTING MOTOR GROUP-L.H.-S.A.E. Opposite Standard Engine Rotation


Replaced by 3N9498 shown on Page 66-1 ,
4N7556 Lubricator, 6L6730 Motor and 3L9922 Whistle Valve parts are shown on Pages 66B ·and 67

/~~- -- ·r ,- · 1 ---r -1 ---r - ( -- - ( - -r_ ·7 _ -l ·r ·-··-•-----~ ··-··-.j


I.:
.,
I C
( ~ ---·-·(.
-, (

3N9498 AIR STARTING MOTOR GROUP-l.H.-SAE OPPOSITE STANDARD ENGINE ROT


Type 1. 3N9412-Page 66A, 4N7556-Page 668

7 3N94I2 MOlOR GROUP---------------- --


(Separate Illustration)
8 58 7661 NIPPLE------------------------- 3
9 4N34I I RELAY VALVE - -- lair starler)--- - - 1
5
10 4M 317 BUSHING - -------------- - ----- --- I
II 38 7264 NIPPLE - - - ---------------- --- - - I
12 4N3410 VALVE - -- - -(starter control) - ---- - - I
13 6l36 I 6 C~NECTOR - ---------- - - -------- I
14 3N9481 TUBE ASSEM. --------------- - --- l
15 5K9241 FITTING · - --- -- --- - ----,--- ------- 3
16 rn 510 GAS KET - -- -- ------- ---- --- - ---- -- 2
17 S 1566 BOLT - --------------- -- - -- --- - - - 3 )>
18 3 B 4510 LOCKWASHER -- - ----------- ---- 6
19 6B7280 ADAPTER ------------------------
20 3R9595 NIPPLE - --------------- - --- ----
l
I
=1
)>
(Use Without Regulator! 0
5L2534 " U" BOLT ------------ -- -- --- - I :c
ZI §I D4 717 NUT · - -- ----- -- --------- -- - - - --- 2 ~
22 ;3 B4506 LOCKWASHER - - · 4 m
5M2894
S 15 94
WASHER ·
BOLT - --- - - ------------- - - - ---- -
4
2
z
-i
24 6F5985
3N9 3 63
COUPLING - ----------------- - ---
BRACKET --- - - ------------------ -
I en
I
S 1592 BOLT - ---- - -------- --- - - - - - - -- 3
5B7852 COVER - ------ I
3N 9480 TUBE ASSEM. I
I L2 782 JEE- --- --- ------- ----- --- -- ---- -- I
3L 8 9 9 3
NIPPLE - --------------- - - - - -- -- - I
N9 40 9
BUSHING - ------------------ - - - - I
~ 32 B 6500
ELBOW I
B 7 2 96
NIPPLE----- -- ----------- - ------ I
., f 9497
FITTING -- ---------- ---- I
REF., PART
NO . NUMBER
DESCRIPTION QTY !Use Without Sifencer)
16 5 14N7556 LUBRICAlOR GROUP----- - --- - -
I 3N9383 NIPPLE-------- - ----------------- I !Separate lllustralioni
2 6 B 3685 ELBOW- 4
3 ll2893 NIPPII·------------ - ---------·-- I
4 4H529 UNION- - ------------------- - ---- I MOUNTED
5 6L5699 NIPPLE------------------------- I
~R .H. en
6 5 8 7660 BUSH ING-- -- ------ - -------------
--- - I
STARlfR PAD
m
156564
0
~
- ··
r·~

3N9498 AIR STARTING MOTOR GROUP-LH.


Type 2. S.A.E. Opposite Standard Engine Rotation
3N9412-Page 66, 4N7556-Page 668

C 4 5 B7 661 NIPPLE------------------------- 2
C 5 5 B7 666 ELBOW-------------------- ----- ·· 3
6 587660 BUSHING----·-----------------· I
C 7 3B6768 BUSHING---- - ----- -- ------ -- --- 3
C 8 3 B 8822 ELBOW-· -- ---- -- ---- --- -- ------ 3
9 3N9412 MOTOR GROUP------- -- --- - --- - - I
tSeparale Illustration)
Cl lO 4 J 8334 HOSE ASSEM. -------. 45 mll8 in. I 2
II 3H510 GASKET----- -------- ------ --- ---- 2
12 SI 566 BOLT-- - ---------- --- , ----- --- - - - 3
13 3B4510 LOCKWASHER------ --- --------·· 6
C • ID 4 54 0 BOLT--- - ---- ---- --- -- ------ --- -- 2 )>
C 104716 NUT----------- -- ---------------
C 14 3B4505 LOCKWASHER------ ----------- --
C 4B4277 WASHER-- - --
2
2 :t
~
C 15 5 N 27 2 8 ELBOW ------ - --------- - ---- - -·· - (1
tUse without regulator) :c
16 6F5985 COUPLING--- - ----- -- ----- -- -- --
17 4N3410 VALVE -- ----4starter controll -- ---
I
I
s:
m
18 3 B 7 264 NIPPI.E----- --- -- - - - -- ---- - -- ---
19 5 B 7 852 COVER- - -------- --------- --- - - -
I
I
z
-f
20 S 1592 BOLT --- --------- -- - ----------- 3 (I)
5L2534 "U" BOLT--- - ----- - - ---- - --- ---- I
104717 NUT----------------------------- 2
cl
C
21
384506 LOCKWASHER------ - ------ - - - -- -
5M289 WASHER------------------------ -
2
2
22 3N9409 BUSHING--- ---- --- - ------ -- --- - I
23 386500 ELBOW - - ---- - ------- - -- ---- --- I
24 6F9497 FITTING ---- - - ----- ---- ----- --- - I
25 3B7296 NIPPLE -- -----·------------ - --- - 1
TO 26 4N3411 RElAYVALVE----la i rstarterl---- - I
EXHAUST AIR INLET 27 4N7556 LUBRICATOR GROUP -- -- -- --- --- I
24 SUPPLY LINE (Separate Illustration)

0 cl zs455575 PIPE--------------------------
C 29 5N2729 BRACKET-- - - -- -- ----- -- - --- - - --
1
I
FtCF., PART DESCR IPTION QTY
13· 11 C 30 ll2893 NIPPLE----- - ------ ---- ------ -- - 2

j
NO. NUMBER
31 4H 529 UNION -- ---------------------- 1
Cf I 6836m5 ELBOIV---- -- --- - ------ --- ------ -
2 Jl 899 3 NIPPLE------ --- -- --·------- ---- 0,
Cll. 2L2813 fLBOW----- - - --- -- -------------- C ?>
Q 0
L . . - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -~w
r.·
i

-____________'.______________________-============~;1 REF., rART


O>
O>
0
NO. NUMBER
DESCRIPTION
TYi • ~
1ili5B76 6 6 ELBOW-------------------------- 3
2 3R9595 NIP PU------------ -------------- l
S 15 87 BOLT---------------------------- 8
3 P8245 WASHER--------------- - --------- 8
N7131 FLANGE-------------------------- l
4
193558 GASKET------------------------~- 1
5 l H2815 tll PPU-------------------------- 1
6 S 1511 HOSE ASSEM. -----. 254m!IO In..__ 2
7 B6 768 BUSHING--------- 0 - - - - - - - - - - - - - - 3
8 5N8774 MOTOR GROUP-------- ----------- 1
(Separate lllustratlonl
9 S 15 66 BCU--------------------------- - 3
IO H510 GASKET------------------------- 2
11 2 D1683 FITTING------------------------- 2
12 7M9222 HOSE ASSEM. --.356 mll4 In. l l )>
13 4N34 l O VALVE-----lslarter conlroH------- l
14
15 ,
5 N7132 BRACKET------------------------
3B6552 ELBOW------------=------- -------
l
J
=1)>
16
5N 713 5 FLANGE------------ ----------- --- I n
5N7134 GASKET--------------------------
17 S 15 94 BOLT----------------------------
l
2
::r:
18 5M289'1 WASHER------------------------- 4 ~
m
19 5N 7133 BRACKET------------------------
5 l2 5 3 4 U-BULT-------------------------- -
l
l
z
20
l D4 717 NUT----------------------------- 2
-i
(I)
l 6F5985 COUPLING-------------------- --- 1
2 5 P5173 ELBOW---luse as required!------- l

j
4N34 l l VALVE-- --(alr starter relay!-- ------
24 7 B 7138 ELBOW ---------------------------
25 5 B7852 COVER--------------- - ----- -----
2r, S 15 92 BOLT ----- --- -- - ------------------
l
l
l
3
; P8247 WASHER----------- ----------- --- 3
lOAIR 1t;LIT 27 6F9497 ITTING---------------------- ---- l
SUPPLY LINE 3 28 4N7556 UBRICATOR GROOP------------- l
17 -1 8
(Separate llluslr;f.ionl
VIEW A-A
MOUNTED ON R. ff.
STARTER PAD
182982

5N8717 AIR STARTING MOTOR GROUP-L.H.


Type 1. S.A.E. Opposite Standard Engine Rotation
.. . Serial No. 6882540-Up
5N8774-Page 66.07. 4N7556-Page 668

!_
_~-~Jitf:i,.--~~;;i~L.~.iJ:.t.&L :~I~i ~~-~kl T---~J-Jd ~-. }i:ft:1 "-'< J ...
=•
. J __ ... ,,(
:"_.,;l ,,__ ,:{ d ···--· r ·f . (
,. -·-c-==, .
....,,,...,--
l r~ ' I

5N8717AIR STARTING MOTOR GROUP-L.H.


Type 2. S.A.E. Opposite Standard Engine Rotation
Serial No. 6882540-Up ,
4W5102-Page 66.07.01. 4N7556-Page 668

B USE AS REQUIRED
8 9 C INDICATES CHANGE
Y SEPARATE ILLUSTRATION

NOTE REF PART


NO NUMBER Dir DESCRIPTION

1 SB 7666 3 ELBOW
2 3R9595 1 NIPPLE
3 OS1587 8 BOLT
5P8245 8 WASHER
4 5N7131 1 FLANGE ,·
693558 1 GASKET
5 1H2815 1 NIPPLE
6 2S 1511 2 MOSE AS . )>

CY
7 386768
8 4W5102
3 BUSHING
I MOTOR GP.
:j
9 OS1566 3 BOLT )>
10 3H0510 2 GASKET 0
11 201683 2 FllTING :c
12 7M9222
134N3410
1 HOSE AS .
1 VALVE (STARTER CONT)
s:
m
14 5N7132 1 BRACKET z
28
15 386552 3 ELBOW -i
16 5N7135 1 FLANGE Cl)
5N7134 1 GASKET
17 OS1594 2 BOLT
18 5M2894 4 WASHER
195N7133 1 BRACKET
27 24 23 20 5L2534 1 U-BOLT
104 717 2 NUT
21 6F5985 1 COUPLING
B 22 5P5773 1 ELBOW
23 4N3411 1 VALVE
26 21 (AIR STARTER RELA Y)
10 24 787138 1 ELBOW
TO AIR INLET 25 5B 7852 l COVER
SUPPLY LINE
17-18 26 OS 1592 3 BOLT
5P8247 3 WASHER a,
MOUNTED ON R.H .
VIEW A-A 27 6F9497 1 FITTING !'>
y 28 41H556 1 LUBRICATOR GP. 0
STARTER PAR
331142 ~
0
......
( .....--;--- - - -
f l [ r
I r

5N B774 AIR STARTING M OTOR GROUP


S/N 6882540-Up Replaced By 4W5 102-Page 66:07.01
Part Of 5N8717
Field Replac ement Order 8N8474-Page 66.07

15
5 6 14 3 J 7719 RING--- ------(innerJ---- -- -- --- - I
13
16 VJ 9 71 RING-- -- --- ---louterJ--- -- --- - -- l
14 7F867l BEARING--- - ---- -- ------ --- -- -- - I
15 5N8428 WASHER--- ------ -- 0
- ---- - ----- -- I
16 SN8427 BOLT --- --------------- --------- - 4
I 6V39 59 LOCKWASHER - -- -- - -------- ------ 5
4

2
18

)-,
6V394 l BOLT--- -------------------------
5 N8 425 WA51£R- - --------- ----- --- --- --
19 5N8370 PINION----- - 112 teeth!------- -- -
I
I
:t)>
f 5N8389 SPRING--- - ---- ---- --- ------- -- - l n
3 20'\ 5N8374 SLIEVE-------- --- ---- -- - ---~--- - l :t
21 5N8362 HOUSING--- ------- - --------- --- -
22 8 B 76 24 BEAR ING- --- ---- --- ---- ------ -- -
l
l
s:
m
23 5 N8 3 7 9 SEAT- - --------- ------ ------------ I z-t
24 5N8372 SPRI NG----- ------- - -------- - --- l ff)
25 5N8385 SHAFT -- - ------- -------- - ------- I
26 6 V3 93 8 BOLT- -- - ------ -- ------- --- ----- - I
27 5 P 9514 BEAR ING------ ---- -------------- 1
28 5 NS 3 77 BEAR ING--- -------------- - ------ I
31 I 4 l5N8383 CYLINDER - ---- --- - -------- ---- - - l 29 5N8373 PISTON- -- - ----- - -- - - -- -------- I
6 V17 8 9BEAR ING ----- ---- - ----- ---- --- - - I 30 6V3939 BOLT- - ---------- ----- -- ----- -- -- I
5 (I l l8 49 7RHJG- --- - - -- -tsmalll- - ---- -- - ---- I 31 5N8368 PINION-- -----mteeth)--- - ------ I
6 J 7 85 5
RING -- -- ------(largel ----- - ------ 1 6 V1394 BEAR ING--------- --- - -- --- --- --- l
33 32 5 tl 8 37 5
CUP--- -- --- --- --- --------- -- -- -- 1 32
16- 17-34
6 394317 WAS~ER-- ------- -- -- -- -- ---- -- -- 2
6 V3935 RING--- --------- ----- --- --- ---- - I 33 5 N8365 PLATE---- -- ---- - ----- ---- ---- -- I
DESC RIPTION fQT Y. 7 5 N8 3 81 5 PR ING- -- ----------- - -- - -- ----- I 34 5N8364 HOUSING- -- -- - ---- - ----- ---- ---- l
8 5N8386 GEAR----:---137 leelhl-- ------ -- · l 35 5N8388 ROTOR ---------------- -- - --- --- - l
6 V3 93 7 BOLT----- -- - -- -- ----- -- -- - ----- - 9 5N9575 JAW ASSEM . --------- --- -------- - I 36 ~Na 36 6 PLAIT---------- -- -------- -- ----- I
5N 8 3 78 NUT- - ---- - -- ----------- - -- --- --- 10 5N 8 3 8 7 CA Sf----- -- ----- ------ - --------- I
2 15N8363 covrn ASSEM. 11 5 N 8 42 4 BULKHE~.0--- --- --------- --- --- - - l 5N8390I KIT---tSeal and VaneJ--- ---- ----
illD3 l l8 ~L~~~~~'. ___ ________ ______ __ I 3
6 V3 9 4 0 BOLT------ -- --- ------- --------- -
l2 3 B4505 LOCKWA5H:R----- --- ------ ------
8
8
llnclu de s pins. rings, seals, vane,
m
J?li;
18 298 3 ~
0
- - - - - -- - - - - - - - - - - - - - - - - - -- - -- - - - -- - - - - - - - -- -- - - -- - - - - - ---' 01
r J T [__ -
[

8N8474 AIR STARTING MOTOR GROUP


Field Replacement For 5N8774-Page 66.05, 5N8776-Page 64E

15
5 317 719 RING---------llnnerl------------ 1
6 VJ 971 RING----------(oulerJ----------- 1
131
14 7F86 7l BEARING-----------------------
15 5 N84 2 8 WASHER----- ------------ --------
1
l
16 5 N84 2 7 BOLT---------------------------- 4
6 V395 9 LOCKWASl-£R-------------------- 5

18

19 ),
6 V3941 BOLT----------------------------
lB 5 N8425 WASlf:R------------------------
1
I :f
2
19 5N8370 PINION------112 teeth)----------
5N838 9 SPRING-------------------------
1
1 n►
:I
5N8374 SLIEVE----------------------- -- - 1
21 5 N83 62 HDUS ING-------------------- ---- 1 ~
m
3r ~========~~ 28
22
23
24
8 B7624
5 N8 37 9
5 N83 72
BEAR ING------------------------ 1
SEAT--------------- -------------- 1
SPRING------------------------- 1 ~
en
25 5N8385 SHAFT-------------------------- 1
26 6 V3938 BOLT--------------------------- 1
27 5 N8 426 RING------------------- -------- 1
28 5NB 3 77 BEAR ING------------------------ 1
31 4 l5N8383 CYLINDER-----------------------· 1 29 5N8373 PISTON~----------------------- 1
6 V178 9 BEAR ING----------------------- 1 30 6 V3939 BOLT---------------------------- 1
I \ sm l 8 497 RI NG--- - --- ------(small)-- - ---- 1 31 5N8368 PnHON-------ll71eethJ----- ----- 1
6 J7 855 RI NG-------------(largeJ------- 1 6 V 13 94 BEAR ING----------------------- l
17 -16-34 33 32 5N8375 CUP-------- - ---- - ------------- 1 32
6 394 317 WASl-£R------------------------- 2
6 V3 935 RING--------------------------- 1 33 5 N83 65 Pl.ATE-------------------------- 1
REF.I PART
9 7 5N8 381 SPRING------------------------ 1
HO . N~ER
DESCRIPTION TY.,
I
34 5 N8364 HOUSING------------------------ 1
8 5N8386 GEAR-----------(37 teeth) ------ 1
1 165NV38393787 NUT-----------------------------
BOLT---------------------------- 1I
1
C 9 5N9575 JAW ASSEM. --- ------ - ----- --- l
35
36
5N8388 ROTOR---- - ---------------------
5 N83 66 PLATE----------- ------- --------- 1
1

IO 5N8387 CASE--- - --- -- 0 - - - - - - - - - - - - - - - - - l 37 5 P9514 BEARING------------------------ 1


2 5N8363 COVER ASSEM.------------------ 1 11 5N842 4 BULKHEAD- ---------- ----- - -- -- l 5N8390 KIT---(Seal and Vane)--------- - - 1
11 ncludesl 6V3940 BOLT-- - ------------- - --- ------- 8 II ncludes pins, rings, seals, vane,
3 4 D3118 PLUG------------------------ 3 lZ 3 B45 05 LOCKWASHER--- - --- -- - -------- 8 O>
m
C INDICATES CHANGE 302630 0
~----------------------------------------------------' ......
OJ
!'>
6 17 6V3959 5 LOCKWASHER 0
NOTE OESCRIPIIOff ..,_J
18 6V3941 1 BOLT
5N8425 1 WASHER 0
-'
19 2W6079 1 PINION ( 12 TEETH)
20 5N8389 1 SPRING
SN8374 1 SLEEVE

18

19

3
)>

27
21
22
23
5N8362
8B7624
5N8379
1 HOUSING
1 BEARING
1 SEAT
:1)>
24 5tJ8372 1 SPRING n
28 25 5N8385 1 SHAFT :c
26 6V3938 1 BOLT ~
27 SP9514 1 BEARING m
~
28 5N8377 1 BEARING
29 5N8373 1 PISTON
31 30 6V3939 1 BOLT
7 5N8381 1 SPRING 31 5N8368 1 PINION (17 TEETH)
8 2W6081 1 GEAR AS . (37 TEETH) 32 6V1394 1 BEARING
9 5N9575 1 JAW AS . 394317 2 WASHER
16-17-34 33 32 10 5N8387 1 CASE 33 5N8365 1 PLATE
11 5N8424 1 BULKHEAD 34 5N8364 1 HOUSING
12 6V3940 8 BOLT 35 5N8388 1 ROTOR
4 SN8383 1 CYLINDER 3B4505 8 LOCKWASHER 36 51183661 PLATE
5 6V3916 1 BEARING 13l3J7719 1 RING (INNER) THE FOLLOWING REPAIR
1L8497 1 RING (SMALL) 6V3971 1 RING (OUTER) KIT IS AVAILABLE
6J7855 1 RING /LARGE) 14liF8671 1 BEARING 5N8390 1 IKIT (SEAL & VANE)
6 SN837 5 1 cur 15 5N8428 1 WASHER (INCL. PINS. RINGS.
6V3935 1 HING 1~ ~J:!~427 4 BOLT , - - ~- •jSEALS, _VANE . E_TC~.)_ ___,
>
331148

4W5102 AIR STARTING MOTOR GP


Part Of 5N8717 Motor
Field Replacement Order 4W5109-Page 66.07.02

r~ . ·~·~~f~~;.M~r:,~i~_?il,~.:~±2?.~~i:~S{~;~~z2~·::f(:•.~ ·•,,t ;,~-


·i?i· .;.,:~:_ -t~,
I r - - ~~~- _,._~-- .
r r
(
.....::, ----· --·--------
,·- '
I
}
··;

4W5109 AIR STARTING MOTOR GP


Field Replacement For 4W5104-Page 64F. 4W5102-Page 66.07.01
Part Of 7C42 15 Starting Motor

15
5 13 3J7719 1 RING (INNER)
6V3971 1 RING (OUTER)
14 7F8671 1 BEARING
15 5N8428 1 WASHER
16 5N8427 4 BOLT
17 6V3959 5 LOCKWASHER

2
__ ,a

19 )>
18 6V3941 1 BOLT :I
5N8425
19 2W6079
1 WASHER
1 PINION ( 12 TEETH) ►
0
20 5N8389 1 SPRING ::c
5N8374 I SLEEVE 3:
3
21 5N8362 1 HOUSING m
~
22 887624 I BEARING
23 5NB379 1 SEAT
24 5NB372 I SPRING en
25 5NB385 1 SHAFT
26 6V3938 1 BOLT
27 5N8366 1 PLATE
31 415N8383 1 CYLINDER 28 5N8377 1 BEARING
5 6V3916 1 BEARING 29 5N8373 1 PISTON
1l8497 1 RING (SMALL) 30 6V3939 1 BOLT
6J7855 1 RING (LARGE) 31 5N8368 1 PINION ( 17 TEETH)
17-1 6- 34
33 32 6 5N8375 1 CUP 32 6V1394 1 BEARING
6V3935 1 RING 394317 2 WASHER
NOTE REF
NO
PART
NUMBEI OTT DESCRIPTION 7 5N8381 1 SPRING 33 5N8365 1 PLATE
8 2W6081 1 GEAR AS. (J7 TEETH) 34 5NB364 1 HOUSING
1 6V3937 1 BOLT 9 5N9575 I JAW AS. 35 5N8388 1 ROTOR
5N8378 1 NUT 10 5NB387 1 CASE
2 5NB363 1 COVER AS . 11 5NS424 1 BULKHEAD 5N8390 1IKIT (SEAL & VANE) 0)
4D3118 3 Pl.UG 12 6V3940 8 BOLT (lllClUDES PINS, RINGS . m
3 5P9514 1 BEARING 3B4505 8 LOCKWASHEA SEALS. VANE, ETq 0
______________________________________________________."'
.__
327213 :--,I
0
a,
a,
4N44041 SEAT-------- - ---------------- --- - 0
0,
4N4406 HOUSING ASSEM. --------- ----- -
(1 ncluclesl
2B4602 PLUG-- ----- -- -- ----- ---- -- --
4N4408 OILER--------------- -- - --- --
4N4407 BUSH! NG--------------- -- --

24

6N7542 SHAFT----- -- ---- -- --- - ----- --- - 1


26 KEY--------------- -- - -- -- --- ---
6L8794 1
27 4N4405 DRIVE ASSEM. - -- --- ---- ------ - 1
28
51616 BOLT ----- --- --- - -- - -- -- ---- - -- 16

29
3B 4 504
6N7362
LOCKWASHER--- --- - -- --- - -- -- --
COVER-- --- -- ---- · -- --,- - --- ---
16
I ::1
31 30
31
6N7544
,6N7535
PINION---------- - -- -- -- - - · -- - -
RETAINER-- - ---- -- -- ----- -----
I
l

0
6N7570 SCREW--- ------ --- - --- --- --- -- - 2 :c
38
. 8 6N7534 ROTOR-------------------------- l
32
33
6N7572
6N7532
LOCKWASHER---- ----- ---- ---- --
CASE ASSEM. --- ----- -- -- -----
2
I
s:
m
9 6N753 8 DOWEL---------------------- ----
10 4 S 556 5 BOLT----------------------- -----
I
2 J4 785670
Oncludesl
BEARING- -- -- ------- -- -- --- I
z
-t
11-37 (I)
11 384506 LOCKWASHER----------- -------- 16
3S 51591 BOLT ----- --- --- - ---- --- -- --- -- - 6
12 6N 7 571 WASHER - ----------------------- l 104717 NUT------ --- -- ------ - - -------- 6
13 6N7581 GEAR-------(31 teethl------- -- -- l 36 6N7543 HOUSING------- - ------------- - - 1
REF., PART DESCRIPTION QTY !HS 14 2l 5 2 71 BEAR I NG----------- ---- ----- --- l 37 1A2029 BOLT------- --- ------- ---- --- - -- 8
NO. NUMBER
15 6L5897 BOLT--------------------------- 18 38 6N7541 COVER ASSEM. --- --- - -- -- --- -- - I
2H3 776 NUT-------- ------ ------ --------- I 8 J 2418 LOCKWASHER ----- -------- -- - -- 18
2H3 7 79 LOCI<- -- --- --- ----- -------- -- ---- I cl 16 520512 RETAINER - -- - ---------------- -- 2
2 6N 7 54 7 WASHER---- ----------- ---------- I 17 4N4402 SPACER------- -- ----- -------- -- I
3 2l2094 BEARING----- ---- -- --- ---------- 2 18 4N 4400 RI NG------------ - ---- ----- -- - - 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE:
4 6 N 75 4 5 SPACER------- --- -- --------- -- -- 2 19 4N4398 PISTON ASSEM. --------------- I 6N 7 53 3 IKIT ---- --- -IRotor Vanel-- --- --- -
5 6N7540 PLATE---------------------- ----- 2 ( I ncludesl llncludes 5 Vanes!
6 6N 753 7 CYLINDER--------------- - ------- I 20 4N4399 RING------------- -- ------ -- 6N7363 KIT- - ---- -- (Seal and Gasket1 --- --
7 6 N 7 53 6 RET Al NER---- ------------------- 4 21 4N4403 SPRING--------- ------ -- ------- llncludes 3 Seals and 5 Gaskets)
C INDICATES CHANGE 229703

3N9413 AIR STARTING MOTOR GROUP


Part Of 3N9499 Air Starting Motor

- - --[ -- -·[ ---[ -'---- [ >---- { -· r


A TT ACHIVIENTS 66 .0S

2 37

I 1·35

NOT£
REF
NO
1
PART
NUMBER
2HJ b
QTY

1 NUI
PART NAME NOTIS
..,
NO
~5
PART
NUMBER
6N754 1
QTY

1
PART NAME
'-vvt~ A>•,.,v vR HOU:.!NG
2H3779 1 LOCK 26 6N7542 1 SHAFT-DRIVE
2 6N7547 1 WASHER 6L8794 1 KEY
3 2L2094 2 BEARING-BALL C 27 4N4405 1 CLUTCH AS-DRIVE
4 6N7545 2 SPACER 28 051616 14 BOLT
s 6N7540 2 PLATE-CYLINDER ENO 3B4504 14 LDCKWASHER
6 6N7537 1 CYLINDER 29 6N7362 1 COVER-GEAR CASE
7 6N7536 4 RElAINER C 3C 6N7544 1 PINION-ROTOR (23 TEETH)
B 6N7534 1 ROTOR 31 6N7535 1 RETAINER
9 6N7538 1 DOWEL 32 6N7570 2 BOLT-SOCKET HEAD
1C 4SS565 2 BOLT 6N7572 2 LDCKWASHER
11 384506 16 LOCKWASHER 33 6N7532 1 CASE AS ·GEAR
12 6N7571 1 WASHER 34 7B5670 1 BEARING-NEEDLE
13 6N7!5B 1 1 GEAR·DRIVE ( 31 TEETH) 35 051591 6 BOLT
14 2L5271 1 BEARING-BALL 104717 6 NUT
15 6L5897 18 BOLT 36 4N4406 1 HOUSING AS-DRIVE
BJ2418 18 LDCKWASHER C 37 603787 1 BEARING
16 520512 2 RING-RETAINING C
17 4N4402 1 SPACER-RING THE FOLLOWING REPAIR
18 4N4400 2 RING•SHIFT KITS ARE AVAILABLE:
19 -41N4398 1 PISTON AS 6N7533 1 KIT-ROTOR VANE
2C 4N4399 1 RING-PISTON (INCLUDES 5 VANES)
21 4N4403 1 SPRING-RING 6N7363 1 KIT-SEAL & GASKET
22 <4N4404 1 SEAT-SPRING (INCLUD ES 3 SEALS
23 6N7543 1 HOUSING•MDTOR & 5 GASKETS)
24 1A2029 8 BOLT
C·CHANGE FROM PREVIOUS TYPE

B-455299

3N9411 AIR STARTING MOTOR GROUP


Part Of 3N9497 Air Starting Motor
Replaced By 7C42 14-Page 66. 11
'1

0,
0,
:...
0
4N4404 ,S£AT-------- -- ------------------
4N4406 HOUSING ASS£M. --------- ------
llncludesl
PLUG - -- - - ------- ----- - -- -- --
OILER---- - -- -- --- - -- -- -- - ---
-_Jl!/~1-l! NG--------- -- -- - - -- - - -
24

6N7542 SHAFT------- - -- ---- - -- - ------ - - T


6[8794 KEY- - --- - ----------- - -- - -- -- --- 1
27 4N9569 DRIVE ASSEM. --------- - -- - --- - l
28
51616 BOLT -- - -- --- -- ----- - --- -- --- - -- 15

384504 LOCKWASHER------- - -- -- - - -- - --
29 6N7362 COVER-- - --- --- ----- _: _-- - ----- -
16
1 =I
31 30 6N7544 PI NI ON-- ---- - - ---- - -- - - - - -- - --
31 . 6N7535 RH Al NER--- - - -- --- - - --- --- -- --
1
1

(1
6N7570 SCREW-- - ---- -- - -- ------- -- - - -- 2 :c
6N 7534 ROTOR-------------------------- l
32
6N7572 LOCKWASHER-- --------- - - - - - -- -
33 6N7532 CASE ASSEM. ---- - ----------- -- -
2
1
s:
m
6 N7 5 3 8 DOWEL------------------------- - l !Includes I :z

"rm
4 S 55 6 5 BOLT----- - --------- ---- ----- - -- 2 BEAR I NG--- - -- - -------- - - --- 1 --1
3 8 4 5D6 LOCKWASHER----- __ ;___________ 16
35
S1591 BOLT--- -- - ----- - - - - --- - - - - - - - -- 6 en
6N 7571 WASHER------------------------ 1 1D4717 NUT--------- - --- - - --- - -- -- - - - -- 6
~
6N7581 GEAR-------{31 leethl----------- I 36 6N7543 HOUSING--- - -- -- ----- - - -- --- - - - I
REF.I PART DESCRIPTION QTY
2L 52 7 I BEAR I NG----------- - ----------- l 37 I A2029 BOLT - -- -- - --- ----- - -- -- - - -- ---- 8
NO . NUM BER 11-t; 6 L 589 7 BOLT -- - -- ----------------------- 18 38 6N7541 COVER ASSEM. -------- ----- - -- - I
15
2H H 76 NUT--------------------------- -- I 8 J 2418 LOCKWASHER- - -- --------------- 18
I 2HH79 LOCK-------------------- -------- I 16 2 ¥1415 RETAINER----------------------- 2
2 6N7547 WASHER------------------------- 1 17 4N4402 SPACER--------------- - -------- - I
3 2L 2094 BEARING------------------------ 2 18 4N4400 RING---------------------------- 2 THE FOLLOWING REPAIR KITS ARE AVAILABLE,
4 6N7545 SPACER------------------------- 2 19 4N4398 PISTON ASSEM. ------------ ----- l 6N7533 IKIT---------!Rotor Vanel- -- - -- - - I I
5 6N7540 PLATE--------------------------- 2 II ncludesl !Includes 5 Vanes I
6 6N7537 CYLINDER----------------------- l 20 4N4399 RING- - -- ----- - -------- - ----- 6N7363 KIT-- -- -!Seal and GasketI- - - - - - -
7 6N7536 RETAINER----------------------- 4 21 4N4403 SPRING------------------------- lln~ludes 3 seals ~nd 5 gaskelsl
--- - -- -
1565 70

3N9414 STARTING MOTOR GP-AIR


Replaced By 7C42 15 -Page 66. 12
Part Of 3N9500 Starting Motor

\ L_ '-f£tV· ~-!ft·.;' . ·,,;lXi_~~:Y\:~1:..'.,:',! {.:,J~t_-:'~_:'~L :,.b:c:_ .:~·,


.: I_ ·...::...:.I_r' -f - -I ~, ~- -f ·- __ , - ·I
~,. :: i; ii!· ;-,~t'!;~
ATTACHMENTS 66.11

l
l
I
!-

NOTE IRE•I PART QTY PART NAME NOTE


REF PART QTY PART NAME
INO NUMBER NO NUMBER
y 1 4W5107 1 MOTOR GP-AIR STARTING
2 5N7131 1 FLANGE
3 5N7135 1 FLANGE
4 BN6451 1 GASKET
5 BN6452 1 GASKET
6 0S1567 8 BOLT
7 5P6245 8 WASHER

Y-SEPARATE ILLUSTRATION
404003

7C4214 AIR STARTING MOTOR GP-STANDARD ROTATION


4W5107-Page 63J
ss.-.2 ATTACHMENTS

'--


/~ -7

REF PART •EF PART


NOTE NO NUMBER OTY PART NAME NOT< NO NUMBER OTY PART ·NAME
y 1 4\11"1109 11rnu u~ u>"-AlR S1 ARTING
2 5N7131 1 FLANGE
3 5N7135 1 FLANGE
4 BNB451 1 GASKET
5 BNB452 1 GASKET
6 0S1587 8 BOLT
1 5P8245 8 WASHER

,.

-

Y-SEPARATE ILLUSTRATION
A-404060

7C4215 AIR STARTING MOTOR GP-REVERSE ROTATION


4W5109-Page 66.07.02
- --1 ____ J _ _J
,iifr:~ _J -----{ ---{ --( --- r --- { - i ----1 ·- -r -·-···r

3N9412 AIR STARTING MOTOR GAP


Part Of 3N9498 Air Starting Motor

31! ::::: : ,~'~:0,~i~i;ML :: :: :: _· : 11


[ 4
2B4602
4N4408
PLUG - --------- ------ ---- - - --
OILER - ------- - --- - -- - - - - - ---
5_ 4N4407 __ BUSHING-- - ----------- -- ----
I
1
I

24

)>
- -·
1,iJ75,i2 SHAFT - -- - -- - ·_-· - - - -- - ·__ - I ::t
~Ml;½ ::a
26
~~- ►
6L8794 KEY- -- -- ---- - -- --- --.-- - -- -- - -- - 1
1 27 4N9569 DRIVE ASSEM. ------ --- -- -- - -- - 1 0
28
51616
384504
BOLT -- --- -------- - - -- -- -- --- - - -
LOCKWASHER-- - -- - -- -- - ----- - --
16
16
:c
29 6N7362 COVER---- - - - --- -- -- - - - -- - -- -- - - 1 ~
m
30
31
6 N7 544
6N7535
PINION -- --- - -- ---- - --- - -- -- - --
RET Al NER- --- - - -- -- -- -- - ----- --
I
I
z
-I
32
6N7570
6N7572
SCREW - ------ -- - -- - -- - ----- -· --
LOC KWASHER - -- ------ -- -- -- - - - -
2
2
en
6N 753 4 ROTOR------------------- - ------ I 33 6N7532 CASE ASSEM. - -- - -- - -- -- -- - - ---- I
6N 75 38 DOWEL-·----- ----- -- - -- -- - 0 - - - - - I II ncludesl
4S 5565 BOLT- - --- - --- ------------ - - - --- 2 34 785670 BEAR I NG -- - - - - --- - - ---- ----- I
JJ-37 3 B4 5 06 LOCKWASHER -- --- ---------- - - -- 16 BOLT -- - - - - -- - - -- - --- --- - - ----- -
SI 591 6
6 N 75 71 WASHER---------- ------- --- ---- 1 35
1D4717 NUT -- - - -- -- - ---- - -- - -- --- -- - - - - 6
6N7581 GEAR- - -----(31 feelhl - --- - ---- - - 1 36 6N7543 HOUSING - ----- - ---- - - - --- - -- - -- I
REF., PART DESCRIPT ION QTY
2L 52 71 BEARING---- - ------ -- -- ---- ---- I 37 1A2029 BOLT -- - --- - - - -- - - - - - - - -- - -- - - - - 8
NO. NUMBER
11-35 . 1 6L5897 BOLT-------- -- --- ------- -- ---- - - 18 38 6 N7541 COVER ASSEM. ------ - - - ---- --- - I
15
2 H 3 716 NUT----------------------- ---- -- I 8 J 2418 LOCKWASHER------ - ----- -- --- -- 18
2H3779 LOCK-------------------- -------- I 16 2Yl415 RETAINER - -- - - - ---.-------- - -- --- 2
2 6N7547 WASHER------------------- ---- -- I 17 4N4402 SPACER---- ---- - ----- - --- ------- I
3 2l2094 BEARING------------------------ 2 18 4N4400 RING- - --------- ---- -- -- -- ---- -- - 2 THE FOLLOWING REPAIR KITS AR[ AVAIL ABLE:
4 6N7545 SPACER----- - ---------- --------- 2 19 4N4398 PISTON ASSEM.--- --- --- -- - -- -- - I 6N7533 IKIT------ - --(Rotor Vanel- -- ----- I I
5 6N 7540 PLAT£ - ----- - ------------ -- ------ 2 II ncludesl (Includes 5 Vanes I
6 6N7537 CYI INDER---------- ------------ - I 20 14N43991 RING-- · 6N7363 jKIT- ---- (Seal and Gaskell- ------
7 6N7 536 R[JAINfR--- - ------------------- 4 21 4N44D3 SPRING---- - - ---- -- - - - --- -- - ---- llncludes 3 seals and Sga sketll
______________________________________________. ,,.en
.___ 156568 a,
66B ATTACHMENTS

PART NAME
C 1 7 C4 4 29 1I SEA L
2 6N 2 185 2 PLUG-FILLE R
3 6N2188 2 BAL L
4 6N2192 1 BOW L
5 6N2193 1 TUB E -SIPHON
6 6N2191 1 SEAT
7 6N2190 1 SPRING
B 6N2184 1 GASK ET

: ---
I
I
i '-'
I
I

' ,_,

C - CHANGE FROM PREVIOUS TYP E

B.· 410205

4N7556 AI R MOTOFI LUBRICATOR GROUP


Part Of 7L6914,3N9499,5N8719, 7L6916,3N9497,3N9500, 7L6913, 7L6915 & 3N9498
Air Starting Motor · ·


c,::-.:J -r c·,- --T-·- ,--r-~·- r (

4N4985 AIR START CHANGEOVER GROUP-SAE. STANDARD ENGINE ROTATION-Field Installation


FOR USE WITH 6L6731 AIR STARTI NG MOTOR ASSEMBLY SHOWN ON PAGE 67

REF.I PART DESCRIPTION QTY


NO. NUMBER
3 4 6 8 9 10-11
l 4N9566 SHAFT---- --- --- ------------- --- 1
2 4N9567 KEY----- - -- ---------- --- -- ------ 1
3 9 F59 75 BOLT- -- -- -- -- ---- - -------- ------ 8
4 6H3977 SEAL --- - --- -- - ---------- - ------- 1
5 SF 8882 SEAL----- -- -- ------ -- ----- -- ---- I
6 4N 4398 Pl STON ASSEM. ----- - ------ -- -- 1
(I ncludesl
7 4N4399 RING--- ------ -------- --•-----
8 4N4404 SEAT -- ----- - ---- - - - ----- ------- -
9 4N4"405 CLUTCH ASSEM.-
12
10 4N4406 HOUSING ASSEM.
(Includes)
ll 2 B 4602 PLUG -- -- ---- ---- ---- -- - -- --- 1
4N4408 OlLER --------- - ------ - -- ---·- 1
)>
-f
12 4N4407 BUSHING--------------- --- -- I -f
13 4N4403 SPRING---- - - ----- -- --- - - -- ---- - l )>
14 4N4400 RING----- -- -- -- --- --------- ----- l 0
15 4N4402 SPACER ---- ---- -- -------- ----- - I :c:
,22 16
17
520512
SI 616
RETA! NER -- ---------------------
BOLT ------ -- -- --- -------- -- - -- --
I
12 s:m
384504 LOCKWASHER ---- - ------- ----- -- - 12
18 4N9565 COVER--- -- ---------------------- l z
-I
21 18 17 16 15 14 7 13 19 4N34l l VALVE-- --- ------- ----------- -- - l en
20 4N3410 VALVE----- --- ------ - ---- ---- ----- 1
21 4N4393 SEAL ------- - -- -- ------ ---- ------ l
22 4N9568 GEAR- --- ---(drive-30 teeth )------ - I

20

19
149286 0-
0,
0
0-
0-
CJ
REF.IPART DESCR IPTION QTY
NO. NUMBER
3 4 5 6 8 9 10-11 l 4N9566 SHAFT- ------ --- -- --- --- ---- ---- I
2 4N 9 5 6 7 KEY--------------- --- ----- -- ---- 1
3 9F 5 9 75 BOLT----------- -- -- - ------ ------ g
4 6 H3 9 77 SEAL------------ ----- ---- --- -- -- 1
5 SF 8882 SEAL---- --- -- ------- -- --- -- ---- - I
6 4N4398 PISTON ASSEM. --- ---- ----- ---- I
I I
(1 ncludesl
7 4N4399 RING--- ---- -- --- - ---- ------- 0
)>
8 4N 4404 SEAT------------ ------- --- --- --- -t
9 4N9569 CLUTCH ASSEM. - m
lO 4N4406 HOUSING ASSEM. ;;o
12
ll 2 84602
4 N440 8
(Includes)
PLUG---------------- -- -- ----
01 LER----------- -------------
1
1
"
r
r-
12 4N4407 BUSHING------------ --- ----- 1 )>
13 4N4403 SPRING---- -------- - ---- -- ---- -- 1 ;u
14 4N4400 RING-------- --- ----------- -- --- - 1
15 4N4402 SPACER----- ----- ---- -- - ------,- CJ
C,..)
22 16 5 205 l 2 RET Al NER----------------------- 1

'°""
17 S l 616 · BOLT------- ----- - -- -- ---------- - 12
3 8 45 04 LOCKWASHER---- -- --- ----------- 12
0,
18 4N9565 COVER-------------------------- - 1
l3 19 4N3411 VALVE---- -- ----------- - ---- -- -- m
21 18 l7 16 15 14 7
20 4N3410
21 4N4393
VALVE------ ----------------------
SEAL---------- -------- ---- ------
z
22 4N9568 GEAR-------(drive-30 teeth)- ---- --
(j)
z
n1

20

19
149287

4N6019 AIR START CHANGEOVER GROUP-Field Installation


S.A.E. OPPOSITE STANDARD ENGINE ROTATION
FOR USE WITH 6L6730 AIR STARTING MOTOR ASSEMBLY SHOWN ON PAGE 67

L_ · .~;+(0;'.f ___~·;.C"' ·:·..:~f l '.,_;~·~,:;,-(_. , ;,,\;~~__·_;:,;'!,"L


1 . -;;: ,~;-L ~ ".<-,r
···- : l_ - .. : . __(_ .. [ . ( - -- ___J (
ATTACHM ENT S 67

I-MOTOR _______ 3H3170 S 1618-BOLi __ __ ___ _ e

----1
(SAE OPPOSITE STANDARD 364505- LOCKWASHER- __8
ENGINE ROTATION )
9F"7216-SCREW _ __ _
-OR· 9F"7215-RING __ - - - __ _ I
I-MOTOR _____ _ _ 3H3171 7F"5452-SPRING _ - __ - --'
(SAE STANDARD ENGINE
ROTATION)
4Bl273·SCREW_ __ - - - -'
(SE£ SEPARATE ILLUSTRATION)
(PARTS OF IL7398 AND IL 734 0
ASSEM,)

l-CAP_ __ _ ____ IN B063


fI-BEARING ___IN8062
(PARTS OF SL5507 ASSEM.)

I-DRIVE ASSEM.(BENDIX)IL7398
(SAE OPPOSITE STANDARD
ENGINE ROTATION)
- OR ·
I-DRIVE ASSEM.( BENDtxllL7340
(SAE STANDARD ENGINE
ROTAT ION)

I-SEAL ____ _ ___ 5Kl770 I-HOUSING ASSEM,_5L5507 10104 9

6L6731 AIR STARTING MOTOR ASSEMBLY-S.A.E Standard Engine Rotation


Part of 7L6914 & 7L6916 Air Starting Motor Groups shown on Pages 63 & 64
6L6730 AIR START I NG MOTOR ASSEMBLY-S.A.E. Opposite Standard Engine Rotation
Part of 7L6913 & 7L6915 Air Starting Motor Group shown on Pages 65 & ' 66
3H3171 & 3H3170 Air Motor parts are shown on Pages 68 & 69

~ 4',00S-.L EV C, ASSEM . _ _ _,

- - - 4 L 3 0 5 4 - GLAN Q _______ I

r 4L3055 -S iEM _____ ___ I

_ _ _ _ _ 4L2808 -N UT __ __ ___ _ I

_ _ _ _ _ 4L2805-DISC _ __ _ _ _ _ _ I

T
- - : - - - - -~ 4L2806- SPRING _ __ __ _ _ I

T 593 07

'--
3L9922 WHISTLE VALVE
i Part of 7L6914, 7L6916, 7L6913 & 7L6915 Air Starting
I
Groups shown on Pages 63 through 66

ONLY "CATERPIL LAR " PARTS G IVE "CATERPILLAR'~ PERFORMA NCE


T
.J .
0-
7F5157-GASKET _______ I 0,
)> 5-VANE ______ -7L7465 I -HOUSING ______ 2N7608
r I-ROTOR _______ 7F5143
~ 1-PLATEASSEM ___ 7F5136
)>

t
-DOW£L_(.437.TH!a<)7F5138 ~ 7F5164-80LT _______7
-<
(./)
-DOWEL_ ( .so"THICK} -7F5139 1 ,384505-LOCKWASHER _ __ _7
2-00W£L_(.2s·o1A.)_2F 454 7 6L6705-COV£R _______ I
[PARTS OF PLAT[ ASSEM. 7F5136)
(j) S 16t4-BOLT ________ 3
2-RING ______·__ 3H1660
- 2-SHI M _(.ooi THICK) _7F542 j
0
. ;384504-LOCKWASHER ___ 3
< 7F5158-PLATE ________ J
m 2-SHIM _...(.00.3°THICK).. 7F5422 188710-KEY _____ ___ _ 2
0
0

1-SHtM_( .OOS THICK) _7F542~


(./)
m I-BEARING ______4B4731
I-NUT ________ 7F5154
>
-f
;;;o m
-)> I-LOCKWASHER ____7F5155_
· · t :- GASKET_-: ___7F5156
;;o
,:,
r
r
z r
C 7F5151-SHAFT ________ I )>
;;o
s..
OJ . 7F5153-BEARING _______ I ti
rn w
;;;o 7F5149-GEAR_' _______ I -..J
7F5162-NUT __________ I ~

~ ···~ JF5161-LOCKWASHER _____ I


t:o

I 7F5152-RING ________ I m
rn
z
7F5154-NUT ______ - - _ I z
?F5 l 55-LOCKWASHER _____ [ (i)
7F5148-GEAR ________ _ I
0 5B1975-8EARING ASSEM. __ I z
;;;o m
0 5B1974-RACE ________ I
rn 7F5141-PLATE ASSEM. ____ (
;;;o
-z 7F5l38-00WEL~437-Dl,q --~
7F5139 -DOWEL_ (.50•01A. )_ -1
4-LOCKWASHER _
(j) -384505 2F4547-DOWEL_ (.2s·o1A.)_ 2
PARTS OF PLATE ASSEM. 7F5141)
7J I -COVER _____ 2L6221 ~1B2719-BOLT ____.____ _ 8
)> L3B4505-LOCKWASHER-- _8
;;u
8-BOL'T _______ 483388 - 7F5160-GASKET _______ I
-I
(./) 8-LOCKWASHER ___ 394505_ 2L6220-HOUSING _ _____ I 132941
.,
3H3171 AIR MOTOR-S.A.E. Standard Engine Rotation
Part of 6L6731 Air Starting Motor Assembly shown on Page 67

~--- --- .--,-, . ~.. .


.... - ·-----· -- --'---- - -
L_
(
c-_-'. _.r- - _____J . ~--J r ~ -{ -·7 .--r

3H3170 AIR MOTOR-S .A.E . Opposite Standard Engine Rotation


Part of 6L6730 Air Starting Motor Assembly shown on Page 67

0 1- GEAR ________7F5149 7F5157- GASKET______ _!


zr ' --- HOUSING _____ __2L622~~
4-SCREW _______ 2F808J I-RACE _______ 7F6284 6L6705-COVER _______ f
7FSI 64-BOLT________ _7
-< i -ROTOR _______ 7F5143. I-BEARING ASSEM._7F6283
- 3B4505-LOCKWASHER __7
5-VANE _______ JL 746~
() -7F5158-PLATE _______ I
: - PLATE ASSEM . __7F5136
)> S 1614-BOLT_______ -3
\; - DOWEL _(43~DIA.)__7F 5138
-I
m 11- DOWEL __ (5§01A.) _7F 5139
't)lJ"fJ...Z·r :3B4504--- LOCKWASHER ___3
;;o 7 F 5153 --- BEARING _ ____ J
-0 ._4-PIN ___ {25DIA.)_2F 454 7 IB8710-KEY _______ _2
(PARTS OF PLA-YE ASSEM -
r 7F5l38)
r
)>
;;o
:- BEARING ______4B4731
-0

~
)>
;;o 3-PLUG __ .(0) __7F9504 )-
-I 7F 5151---SHAFT __ ______ I -i
V1
7F 5162---NUT_________ I -I
1-NUT______ _7F5154 )>
(j) _7F 5161 --- LOCKWASHEF-. ____ J
I - LOCKWASHER_7FSI S 5
7F 5159---RING ______ __ _I 0
m
< I
JF5171-WASHER __ __ __ I
-
2- SHIM_~.002·) _ 7F5421 7F5154-NUT_ ______ _ t s:
m
() '.!t ~ 7F5155- LOCKWASHER __ _ I
)> 2--- SHI M __ rooJ' )_7F5422
1- SHIM_ (.oos' )..7F5423 581975-BEAR ING ASSEM._I
z
-I -i
m -- - - -- · - - - -- - 7 F 5152-RING _______ _I Vl
;CJ
"""lJ
7F5148-GEAR ______ _ _f
r 5B1974 --- RACE ______ _ I
r 3H 1660- RING-------~
)> 7F5160- GASKET_____ _ _I
.
~ 7F5141-PLATE ASSEM . _ _ I
7 F 5138---DOW[L_J:43' DIA.)_1
"""lJ
m
;;o
Tl
t i
J1'!!....~-r
~ 7F 5139-DOWEL_JsootA.) _ _ I
2F4547-PIN_(2so1A) ___ 4
(PARTS OF PLATE ASSEM. 7F!514I)
0
;;o
I- GASKET_______7F5156
I B2719---BOLT_____ _ ___8
~ 3B4505---LOct~wAsHER __ ..e
)> 8-BOLT _____ __463388 7F 5145-HOUSING _ _ ___ I
z !3 --- LOCKWASHER __ 3 B4505
() 104613
m 0-
,o
70 ATTACHMENTS

'~-~1~~1=--- ---0!>C,IPT'.~ N - . _]~::


l
1114725 Sllf.NCER -- ·-- -··· -- - ·-·- · · ·· - ·-
2 1H4768 GASKE\- ---- - --- ·- · ---·· ·· - ··--·
3 5Ll72J £I.BOW·-· ···· -----·· - -- -- ·-·-· --·
4 V 375 ll0Lf--- -- ----13. 25" Longl-- ·· -···
5 384508 LOCK\VASH[R ----------· ---- ---··
6 S 1595 SOLT--··--·-·ll.25" Longl-- · · -· -·

I_
!
i
7
on
slarling motor

___
7 6,9?06
,,
,, _________
GA SKCT·-· - ---------·--- ---- ··-·
] I

[~ 8 S 15'!4 COLT-- ·--- --- ----- -- ·· . . .. -- ---- 4


9 384506 Lf.' CKl'1A~H£H -------····· -· · --- - · 4
0 5f- Wi8 JA R·· ·· ··--------··-··---·--··· I
l 7~!~ RIN G-·- · -- - -- - -----· -· -·· -- -- - _ I

104941 ,---
7L6912 AIR SILENCER & VAPOR ARRESTOR GROUP
Replaced By 3N9492-Page 70A
For Use With Air Starting Motors

---i

-I
r

i"'
u, PART
0fSCRt'11ON QTY
NO NUM&!R

1 5B7661 NI PPLE---·····---····-------···· 1
2 ll2073 VALVE-·······---··------·--···--
(See Separate I llustrationl
l r
.. l
3 1L2893 NI PPL£---------------·-········· 1
tUseo without R. H. Air Motor Groups
4 6F8856 EL BOW--·····---··-··-· ---- ------ l 115384

7L6911 AIR STARTING VAL VE GROUP


Replaced By 3N9501-Page 708, 1L2073-Page 70A.02 .. .,. ..__
For Use With Air Starting Motors
r.r:
( { f r r r

3N9492 AIR STARTING SILENCER GROUP


Type 1. For Use With 3N9499. 3N9497,3N9500,3N9498 Air Starting Motor

~
0►
REf., PART DESCRIPTION ,QTY
NO. NUMBER

1 llH4725 SILENCER----------------------- l
L 418 BOLT---------------------------- ::i:
1B42 0 3
NUT-----------------------------
l
1 s::
m
2 <J 5M 2 89 4
WASHER------------------------ 1
1H76 7
3 3B4506
SPACER--------------------- ---
LOCKWASHER-------------------
l
1 ~
r,n
4 5N 2 59 5 BRACKET----------------------- 1
1 A2029BOLT----------------- ---------- 2
13 12 IH 10 5 4B 1040 WASHER------------------------ 8
6 5N 2 596 BRACKET----------------------- l
5 16 2 5
BOLT--------------------------- 2
7 3B 4510 LOCi::WASHER------------------ 2
8D 12 51
SPACER----------------------- 2
8 3B 729 6 NIPPLE--------------------- - -- 1
9 3 B6500 ELBOW------------------------- I
10 3N9382 PIPE--------------------------- 1
11 S 15 71 BOLT---------------------- ----- 4
12 3N9309 FLANGE------------------------ I
4 13 l H4 7 68 GASKET------------------------ I
14 SF 6658 JAR---------------------------- I
15 7H 24 4 4 SEAL--------------------------- 1
2U 6 58 STRAP------------------------- 1
16 SF 3 2 73 LI NI NG------------------------ 1
'-I
156562 0
'------------------------------------------------'►
r
70A.01 ATTACHMENTS
l-

0
r
© i

5-18 ,.-..r
.. ,
r

17-----€
16---.....,---....,.._-,)

15 5-2 13 12
14 TO AIR
STARTING
MOTOR 10
11
EXHAUST
Ii
.,

C 15 9 M7959 CLAMP-------------------------- 2
REF. PART C 16 3 B 6 500 ELBOW-------------------------- 2
DESCRIPTION OTY
NO . NUMBER
C 17 3 B729 6 NIPPLE------------- --------! ___ 2
C l 5N 275 2 BRACK[!------------------------ I C 18 S15 88 BOLT---------------------------- 4
C 2 S l 5 71 BOLT--------~------------------- 6
C 3 1 A2029 BOLT---------------------------- 4
C 4 ID 4 7 I 7 NUT----------------- ------------ 6
C 5 3 B4 50 6 LOCKWASHER------------------- - 14
C 6 5N27 41 BRACKET------------------------- 1
C 7 6 B93 3 SPACER------------- ------------ 2
8 I H4725 SILENCER------------------------ I
C 9 5N2747 BAND ASSEM. ------------------- 2
10 7 H2444 SEAL---------------------------- I
11 5F 6658 JAR----------------------------- I
12 1H47 6 8 GASKET------------------------- l
13 3 N9 3 09 FLANGE------------------------- 1
CA 14 5 P12 62 HOSE --------------12. 70 cm(5 in. )
C INDICATES CHANGE 1 ORDER BY THE CENTIMETER 229543

3N9492 AIR STARTING SILENCER GROUP


Type 2. For Use With 3N9499-Pages 63A & 638. 3N9497-Pages 64A & 64A.02.
3N9500-Pages 648 & 64C. 3N9498-Page 66.01 Air Starting Motor
ATTACHMENTS 70A.02

23
5
e
4
2
3-4-5

21·20 8-4

@
0
0
II

19 · 18

17 16 15 14 13

REF. PART
DESCRIPTION OTY.
I 14 5 P12 62 HOSE-----· 12. 70 cm(5 in. I
NO. NUMBER 9M 795 9 CLAMP------------------------·
15 2
l1H4725 ARRESTOR·-----------------··-· l 16 4 B2 6 94 PI PE-------------·-------------· l
5 N8763 BRACKET-------------···--·------ 2
2 17 3 B65 00 ELBOW-------------------------· 2
31A20 29 BOLT---------------------------· 6 18 5F665 8 JAR··-------------------------·· l
4l D4 717 NUT-----------------------0·---- 8 19 7H2 444 SEAL----------------- ---··-----· l
55M2894 WASHER---------------------·-- 24 20 3 N9309 FLANGE------------------------- l
6 5F6 044 BOLT·---------------·----------- 4 21 1H47 68 GASKET--·--------------------·· l
-~1 7 5 B8085 SPACER-----------~------------· 4 22 5 N2 747 BAND AS SEM. ---------------·--· 2
8 S1571 BOLT--------------- ------------- 6 23 6 B93 3 SPACER---------------------.- --· 2
9 L14 92 NIPPLE-------------------------- l
10 3 B7286 NIPPLE--------------·-------·-· 1
11 5N876 4 BRACKET------.-----------------· l
12 7B7138 ELBOW-------------------------· · l
j 13 6 H66 73 PIPE---------------------------- 1
.A USE AS REOU IRED ,t ORDER BY THE CENTIMITTR 303221

5N8762 AIR STARTING SILENCER GROUP


Serial No. 6882540-Up.
For Use With 5N8716, 5N8717, 5N8718 & SN8719 Air Starting Motors

J
u
70A .-03 ATTACHMENTS
~ - - - - 6 F 7 702 -VALV E _ __ _ _ _ _ 1

- - - - - - 6 F 769 9 - B USHING __ - - - _I

- - - - I L 5 0 0 8 - REC[IV[R __ _ _ _ I

6F 77 JI- GAUGE. _ _ _ - - - I

983523-BUSHING __ _ _ -1

6F 6045 - NIPPLE. ____ - 2

6F7701-T[E _ _______ I

7F692J-BUSHING _____ I

- - - - - - 6V5016 - VALVE. ___ - - - _ IC

C INDICATES 'CHANGE 325654


. i
1L5010 AIR RECEIVER GROUP
1 0.5 Cubic Foot Capacity
An Attachment I--
,' _

.'.._

,-....

'r'
J.'
.'!
,--
'I
, I

y-
. ,,,J

! I
..J

; ·, I
:. : j
ATTACHMENTS 70A.04

------9
2 -----

II

12

13

14

AEFI PART AEF PART


NOTE NO NUMBER QTY PART NAME NOTE NO NUMBER OTY PART NAME
1 1L 048 1 N -\JAM-PLA 0
2 1H9569 1 BUTTON-SPRING
3 1L9080 . 6 BDL T
1L9079 6 NUT-FULL - PLATED
4 1H9574 1 BUTTON
5 1H9575 1 CYLINDER
C 6 5N6942 1 PISTON AS
7 1L2072 1 BOOY•VALVE
8 1H9581 1 PLUG - AS-BOTTOM
C 9 OT0320 1 BOLT
. 10 1H9570 1 CHAMBER
11 1L9049 1 SPRING-PRESSURE
12 1H9572 1 PLATE-PRESSURE
13 1H9573 1 OIAPHRAM
14 1H9577 1 SCREEN-STRAINER
15 1H9578 1 SPRING-PISTON
16 5B7890 1 PLUG-PIPE
17 1H9580 _ 1 GASKET-PLUG

C-CHANGE FROM PREVIOUS TYPE


B• 463656

1L2073 PRESSURE REDUCING REGULATING VALVE


Part Of 7L6911 & 5N2846 Air Starting Valve
706 ATTACHMENTS

'I\EF. ,.t.AT DUCAlmON QTY


NO. NUMIER

l 587661 NIPPLE--------------------··-·· l
2 1L2073 VAL VE··-------------------·--·· l
(Separate Illustration I
3 6L 7349 NIPPLE------------------------· l
156561

3N9501 :REGULATOR & PRESSURE REDUCING VALVE GP


Replaced By 5N2846 .
For Use With 3N9499, 3N9497, 3N9500, 3N9498 Air Starting Motor
1L2073-Page 70A.04

VIEW A-A
7

4-5 IflI
MOUNTING ) I
BRACKET =-:'.Ii
rn r-="""'--------'"-'==--
6

I
TO INLET SIDE
OF AIR START

REF. · PART
DESCRIPTION QTY
NO . NUMBER

1 3 B6 7 6 8 BUSH ING--------------········· C 5 3l8992 NI PPLE ····fR. H. Mounlingl-······


(For Use Without Air Prelubel C 6 3 B8822 ELBOW··························
2 IL2073 VALVE ························- · 1 C 7 3 B7 734 NIPPLE·· · ·······················
(Separate Illustration) C 8 3 8 6 76 9 ELBOW·······-··················
3 5 8 7 66 6 flBOW •• ···········- - ····· •• •• ·• ·
C 4 2L2811 NIPPLE-········(l.H.Mountingl···
-- . . --··-- -.. -----·- .. .... . --------- ------ . ··- ·- --
c INDICATES CHANGE 229545
I
SN2846 REGULATING & PRESSURE REDUCING VALVE GP
For Use With 3N9499, 3N9497, 3N9500 & 3N9498 Air Starting Motor Ii
1L2073-Page 7OA.04
I
!
ATTACHMENTS 71

u
REF .
NO.
PART
NUMBER
DESC RIPTION . la1Y
I

1 9F6358 CAP ASSEM. ----- ----- --- --------


2 9F6370 BA IL----------- -------- -- --- -- -
!Part of 9F635~ Cap Assem. I
3 7L4640 BRACKET------------------------ 1
4 9F6360 NUT----- ------------------ ------- 1
5 9F6363 WASHER- -- - --- - -- ------- -- ------ I
6 7L4635 BODY------------------- ---- ----- l
7 7L4637 FI TT ING ---- -- --- --------- ---- ---- 2
I'
!
8
9
10
7L463 8
7L4636
IM1126
NOZZLE ASSEM. ------ ----- --- ----
TUBE--- -------(84" Longl--- ----·-
SCREEN ASSEM. -------------- -- --
1
l
I
, - 6 11 9F6364 PIN----- -- --------------- ---- ---- 1
12 7L4639 SC REW------------------ ---- ----- 1
13 9F6361 WA SHER-- ------------- ---- ------ I

i-
i 182994

4L4984 ETHER STARTING AID KIT

r
r
72 CATERPILLAR D379B ENGINE

IS-& 17-2 16 15-6


3

A ORDER BY THE INCH

REF. PARl 0ESCRIPllON Ql"Y Sl566 BOLT------------------------ ----- 2


NO. NUMBER ' I
17 1D4720 NUT-------------------- ---------- 2
6 L469 7 BOLT---------(1, 50" long)--------- 3 4B4281 WASHER- ------ - ----- ------ --- . -- 4
LOCKWASHER- ---(Shakeproon---- 3 18 Sl594 BOLT----------- -- ---------- ------ 2
l · 6F253
S1592 BOLT---------(1. 25" long)--------- 3 19 3L6309 BELT -- --------------------- ------ 1
2 384510 LOCKWAS HER--- -- --- -- -- ---- --- - 5 2H3940 UN ION-90 2 ---- (. 50 "ext. thd:}----- 2
3 5B7852 CO VER-- - -------- ------- ----- ---- 1 2D8910 UN ION-90°-----(. 375 "ext. thd. )--- 1
4 5L3940 GUARD ASSEM. ------------------ 1 3D8884 ELBOW-90°--------------- -------- 1
5 3B1915 BOLT----------------------------- 2 (High Pressure to Gauge}
3B4506 LOCKWASHER------ --- --- --- ----- 5 5 L5 50 2 TEE·H I GH PRESSURE LINES------·· 2
6 WASHER----------------·-------- 10 5B8978 TEE-RESERVOIR ASSEM. ---------- 2
4B4278
7 1B8707 KEY-' -------·--·---------·------- l A 6L2959 HO SE------------------ -- ---240''

8
5Ll413
3B5412
PULLEY---·----·--------- --- -----
NUT------ --------------------·---
comR PIN------------·---------
1
l
1
• 9S6 71 HOSE-·--(hlgh pressure)----240"
4D3763 COUPLING- - - --- --- - • --- --- -- • ----
2D3 l34 U-BOLT-·VALVE-- ---- -------------
8
2
3B4622
9 S1302 WASHER------------------------· l 1D4719· NUT--U-BOLT--------------------- 4
9 2H3940 UN ION----------·---------------· l 3B4508 LOCKWASHER-----(. 50" Dia. )-- --· - 4
10 4L7412 ADAPTER----·-··-----·--···-·- -- 2 4B4280 WASHER--·-U-BOLT-·------------- 4
11 6 L7345 BRACKET ASSEM. ··-------------- l 3B7284 NIPPLE---------- --- -------------- 2 I!
4B3388 BOLT--·--··-·--···--·--·· ----·--- 2 7B9684 VALVE· --- - ------ - -- --- ----- ---- - 1 i
1 D4716 NUT--- -----··------------··--- --- 2 2H9091 UNION-(.50" ext. thd. )-(Straight)- 3 I '
. l I
12 LOCKWASHER···-----·----------- 2 88 2664 BUSHING-VALVE REDUCER-------- 2
3B4505 . J--.....
4B4277 WAS HER--···---·· -- --------- -- -- 4 8B 2664 BUSH ING-ACCUMULATOR------- -- 6 I

·,I
13 2D8910 UN ION·----------------- --------- l 2D58 COUPL I NG---·-·tReducing}---- ---- 3
5 Ll 156 PULLEY----·----------· -- -- -- ---· l 4H2243 COUPLING-High Pressure----- ---- 16
14 SCREW - --- --- --------- --- -- --- --- l 4D4917 TEE------·- ------ - --- --- --- ----- - 3
8 B7179 i }

S1571 BOLT- -------------------------·-- l (NOT SHOWN} /-


15 1D4717 NUT-------------------- - --------- 1 'i
2B941 SP ACER ------------ --- ----- --- --- 1 , _,;I
1- ;
16 6L9456 BRACKET ASSEM. ------------·--- 1

131180

6L9457 HARDWARE AND DRIVE GROUP


Part of Hydraulic Starting System listed on Page 53

ALWAYS GIVE SERIAL NUMBER WH EN ORDERING PARTS

j
ATTACHMENTS 72A

4 5-6 7 e g
12

RECHARGING
~:,.;,-::,;-- PUMP

1-2

18-6 17-2 16 15-6


3

REF, PART S1566 BOLT------------------ ----- - .---- 2


NO. NUMBER DESCRIPTION QTY
m 104 720 NUT------- ----------- ---------- -- 2
6 L469 7 BOLT --- ------ 11. 50" long)- -------- 3 484281 WAS HER----- ----- --- ----- --- ---- 4
6F253 LOCKWASHER---- (Shakeproofl--- - 3 18 Sl594 BOLT --------- -------------------- 2
S1592 BOLT---------(1.25" longl----- ---- 3 19 3L6309 BELT--- -- ---------------------- -- l
2 384510 LOCKWASHER--- ---- - ------ ---- -- 5 2H3940 UNION-90 2----1.SO"ext. thd. 1----- 2
3 5B7852 COVER------------ ------------- -- l 208910 UN ION-90°---- -(. 375 "ext. thd. )--- 1
4 5L3940 GUARD ASSEM. --- --- ------- ----- 1 3D8884 ELBOW-90 °--- -- -- - - --- --- -- - -- --- 1
5 3 81915 BOLT- -- ----- --- -- ---------- - -- -- - 2 !High Pressure to Gauge)
38 4506 LOCKWASHER- -- -------------- --- 5 5L5502 TEE-HIGH PRESSURE LINES-------- 2
6 484278 WASHER-- ----- --- ------- - -- ----- 10 5B8978 TEE-RESERVOIR ASSEM. -- -------- 2
7 l B870 7 KEY---------- --- ------ -------- --- 1 Cl 5 P1400 HOSE----------305 cmll20. 07 in. I
5Ll 413 PULLEY- --- -- -------- ---------- -- 1 c, 9S671 HOSE---(high pressurel---(480 in.)
385412 NUT--------------- ---- ------- ---- 1 C 3N6922 COUPLING----------------- -- -- -- 2
8 384622 COTTER PIN --- ----------- - - ----- - 1 2D3134 U-BOLT--VALVE----- --------- ---- 2
9 S1302 WASHER------- --- -----:______ ___ l 104719 NUT--U· BOLT- -- -------------- ---- 4
9 2H3940 UNION-- ------- ------ -- -- ----- --- l 384508 LOCKWASHER----- 1. 50" Dia. I------ 4
10 4L 7412 ADAPTER-- ------- -- ----- -------- 2 4B4280 WASHER--- -U-BOLT---------- ----- 4
11 6 L7345 BRACKET ASSEM. ---------------- 1 387284 NI PPL£- ----- ---------- ----- -- --- 2
4 8 3388 BOLT---------------- -- -------- --- 2 7B9684 VALVE- --------- ------ ---- -- ---- - l
1D4716 NUT--------------- --- -- --- ------- 2 2H909 l UNION- (.50" ext. thd. HStraightl- 3
12 384505 LOCKWASHER·· -·· · ···---- ------ - 2 C 70702 UNI ON----- ---- ----···------ ---- l
484277 WASHER-- ----- ---- -- -- -------- ·- 4 C 882664 8USH ING---• -• -- • ---- -- -- ---- - -- 7
13 2D8910 UNION------- ------- ------- - ----- 1 C 70950 AD APTER- --- --- -• --- ------ -- --- - l
5Ll 156 PULLEY- -----····--··--··-- ------ 1 C 4H2243 COUPLING-----(high pressure!--- 22
14 887179 SCREW- --- -------- --- ------ ---- -- 1 4D4917 TEE- -- ------------------ ---- -- --- 3
S1571 BOLT- -------- -- -- ----------- --- -- 1 (NOT SHOWNI
15 104 717 NUT-- -------- ------ ----- - ------- - 1
28941 SPACER-------------- -- ---------- 1
16 6L9456 BRACKET ASSEM. ------------ ---- l
, ORDER BY THE INCH I ORDER BY THE CENTI METRE
C INDICATES CHANGE 146705

6L9457 HARDWARE AND DRIVE GROUP-Type 2


Part of Hydraulic Starting System listed on Page 53

ONLY "CATERPILLAR'.' PA RTS G IV E "CATERPILLAR" PER FORMANCE


'
·«·•~ ~·
•·,:,,:.,:, '
:·~.+-"'1'/#1 .:

·., -
.~;'.", '

·'''-(• l

72B ATTACHMENTS ·,. !

CONSISTS OF:
5P5675 WIRE (NO. 6)-2 M (5 FEET)
5P5622 WIRE (NO. 10)-2 M (6 FEET)
5P5624 WIRE (N0. · 14)-11 M (35 FEET)
2 2LB049 TERMINAL (NO. 10 SCREW)
1 2LB052 TERMINAL (3/8" SCREW) i ._
2 2LB054 TERMINAL (1/2" SCREW)
(USED WITH NO. 6 WIRE)
2 2L8065 TERMINAL (NO. 8 SCREW)
3 2LB067 TERMINAL (1/4" SCREW) I
2 2LB071 TERMINAL (1/2" SCREW) i '--
2 5P1477 TERMINAL-SPRING SPADE (NO. 8 SCREW)
2 5P1478 TERMINAL-SPRING SPADE CN0.10 SCREW) 1
(USED WITH NO. 10 WIRE)
2 2LB074 TERMINAL (NO. 6 SCREW) ......
21 2L8076 TERMINAL (NO. 10 SCREW)
2 2L8079 TERMINAL (3/8" SCREW)
2 5P1475 TERMINAL-SPRING SPADE (NO. 8 SCREW)
2 5P1476 TERMINAL-SPRING SPADE (NO. 10 SCREW)
(USED WITH NO. 14 WIRE)
1 5D5569 CONNECTOR - SEALING GRIP
6 1H5166 CLIP (3.50" LONG)
1 2H2143 MARKER (WIRE CODE)
2 2H2965 SPLICE-WIRE
6 2L9724 CLIP (2.50" LONG)
2 SL2579 GROMMET-JUNCTION BOX
1 6LB150 JUMPER-TERMINAL STRIP
75 BL8413 TIE (5.50" LONG)
6 3S2093 TIE (7 . 31" LONG)
1 1H4318 GROMMET-JUNCTION BOX
3 BS4626 SPLICE-WIRE
1 4L2791 MARKER
1 9G3671 HOUSING-PLUG
1 7N9737 HOUSING-PLUG
1 4S4455 CLIP
1 3N0539 WIRE AS.
1
1
1
7N9737 HOUSING-TO 2301 GOVERNOR ACTUATOR
7N9737 HOUSING-TO AIR START SOLENOID VALV E
7N7782 HOUSING-TO WATER TEMP SWITCH
. ·--
i

3 9G9151 CLIP SURE-SEAL


1 9G9153 CLIP SURE-SEAL
1 9G9155 CLIP SURE-SEAL
1 0532171 GROMMET-JUNCTION BOX

8L4849 WIRING GP
For Use. With Electric Woodward Governor
Part Of 3N0878 Automatic Start -Stop Ar
Refer To 3N6600 Chart-Page 7 2 C
ATT ACHMENTS 72 C

USAGE CODE*

FOR USE
PART No, I NAME GOVERNOR WI TH

3N742 S TARTING MOTOR GROUP E N-PGS-NG

HM,U N-PGS-NG ·

BL4849 It/ IRING GROUP E N-PGS-NG

1- HM ,U N-PGS-NG
l
;
3 N857 JUNCTION Box GROUP HM ,U N-PGS-NG

1N8293 SOLENOID SHUT-0 FF GROUP HM,U N-PGS-NG

3N6526 CONTACTOR GROUP E N-PGS-NG

3N8979 CONTACTOR GROUP HM,U N-PGS-NG

3N6527 CON TA C TOR MOUNTING GROUP E N-PGS-NG

HM,U N-PGS-NG

3N565 WIRING DIAGRAM HM,U N-PGS-NG

3N6525 WIRING DIAGRAM E N-PGS-NG

* E
HM
-2301 GOVERNOR (ELECTRICAL)
-HYDRA-MECHANICAL GOVERNOR
u -UGB GOVERNOR
N-PGS -NON-PACKAGE GENERA TOR SET
NG -No GENERATOR REQUIRED

3N6600 AUTOMATIC START-STOP CHART-Type 1


72D CATERPILLAR D3 79B ENGINE

USAGE CODE*

FOR USE
PART No. NAME GOVERNOR WI TH
-
3N742 START I NG· MOTOR GROUP E N-PGS-NG

HM,U N-PGS-NG

BL4849 WIRING GROUP E N-PGS-NG

HM,U N-PGS-NG

3N857 JUNCTION Bo x GROUP HM,U N-PGS-NG

1N8293 SOLENOID SHUT-OFF GROUP HM,U N-PGS-NG

3 N6526 CONTACTOR GROUP E N-PGS-NG

3N6527 CONTACTOR MOUNT I NG GROUP E N-PGS-NG

HM,U N-PGS-NG

3N565 WIRING DIAGRAM HM, U N-PGS-NG

5Nl 601 CONTAC TOR GROUP E N-PGS-NG i


HM,U N-PGS-NG
II
3N8129 W I R I NG. D I AGRAM E N-PGS-NG L

* E -2301 Gov ERNOR (ELE CTRICAL)


HM -HYDRA-MECHANICAL GOVERNOR
u -UGB GOVERNOR
N-PGS -NON-PACKAGE GENERATO R SET
NG -No GENERATOR REQUIRED

r
-

!
!

I_

3N6600 AUTOMATIC START-STOP CHART-Type 2


I
1-
/
i

.......
ATTACHMENTS 73

l
I

.._
I

CONS l STS OF: PAG E

8L4249 CoNTAcToR GROUP ••....•.... ~............ 76

8L4849 WIRING GROU P • . . . • • • . . . . . . . . • . . . . • • . . . . . 72B

1 N8293 SOLENOID SHUT-OFF GROUP 75

3N742 ELECTRIC STARTING MOTOR GROUP•••••••••• 74

3N857 JUNCTION Bo x GROUP ••.........•......••. 77

PRINT OF WIRING DIAGRAM

1 3N878 AUTOMATIC START-STOP ARRANGEMENT-32 Volt


1
I

CONSISTS OF:

5P2759
6A3353
WIRE [No, 6 GAUGE)--30 OM (10 FEET~
WIRE No, 10 GAUGE~--24 OM ~8 FEET
6A3626 WIRE No, 14 GAUGE --30 OM 10 FEET)
l 1
1
1
2L8049
2L8051
2 L8052
TERM.INAL No• 10 SCREW)
TERMINAL 5/16 11 SCREW)
TERMINAL 3/8 11 ScREWl
'-r 3 2L8054 TERMINAL 1 /2 11 Sc REW (Us ED WI TH No, 6 WIRE)
I 4 2 L8066 TERMINAL No. 10 ScREWl ~USED WITH No. 10 WIRE~
l
2 2L8076 TERMINAL No, 10 SCREW USED WITH No, 14 WIRE
1 9F8292 CONNECTOR 1.7511 LONG~
7 1 9F8294 CONNECTOR 11.5011 LONG
5 2L9724 CL I P ( 2. 50 11 LONG)
I 1 2S 1043 BUTT-- I NSU LATED
4 BL841 3 TIE s. so11 LONG~
1 3S2093 TIE 17 ■ 31 11
LONG
7 4
1
6N2569
3N5681
TERMINAL--SPRING SNAP--(Usrn WITH No ■ 10 WIRE)
TIE--C ABLE (CL l P OF 50 )

7
7
i 6L4407 WIRING GROUP
i Part of 3N7673 glow Plug Mounting Group shown on Pages 78B & 78B-1
74 CATERPILLAR 03798 ENGINE

2 3

Rl':f. PART DESCRIPTION QTY


NO. NUMBER

l 3 R8920CIRCUIT BREAKER--------------- l
9B7155 MACHINE SCREW--------------- -- 2 .,...,I
2 3 B4502LOC KW ASHER- --- ------ -- --- - -- -- 2
NUT--- -- -- ------ ---------- ---- - - 2
4 B204 7 S 1613 BOLT----------------------- -- -- 2
3 8L5937 MOTOR ASSEM. ----------------- l 9 1B4330 NUT--- - --------- --------------- 2
(See Separate Illustration l 3 B4 504 LOCKWASHER------------------- 2
4 S1566 BOLT---------- ------------- --- --- 3 10 9F3 099 SW ITCH---- ------------- ---- ---- l
5 384510 LOCKWASHE R----- -- -- ----- ------ 6 4F2 294 NUT----------------------- ---- 2
6 3H510 rSKET----------------- -------- 2 11 3L6 789 LOCKWASHER-------------- -- -- 2
7 3H 761 OVER---------------- --- ------ -- l 8F908 WASHER- -------------------- -- 2
8 Sl592 OLT----------------------··---- - 3
(Starter Opening in Flwiheel Hsg.) 12
4 B 204 3
3 B450 l
NUT-- -------------------- - --- - 2
LOCKWASHER----------------- 2
13 1651
. ' -I
3N742 ELECTRIC STARTING MOTOR GROUP-32 Volt-Type 1
FOR USE WITH ELECTRIC WOODWARD GOVERNOR 'r-
Part of 3N878 Automatic Start-Stop Arrangement listed on Page 73 1
8L5937 Motor parts are shown on Pages 56 and 57

3L 9320-NUT_ - - _ - - - -- 2 3Ui313- PLUNGER ______ 1


3L9JOO-COVER. _____ • • I
2f'6J56 -SCREW ______ 2
2L6998-WASH[R ______ _2
33590b·CLIP __________ 2C
3L9311-CONTACT ASS[M ..I 3L9314-BOOT _________ !
3L9080-SCREW._ •• I

:··'.,'r
' {•:,

: I
. r-'
. :._. /
·I

3L9316-WASH[R ________ J

401222-SCR[W________ I
3L9310 - SPRING 402043 ·NUT _________ I
ASS[M. __ I
3L03l2-ROO _______ I
6L37l5-SCREW___ - - __ 2
402O43-NUT_________ 2 .. 3L0315 -CLAMP________ f
JB4501-LOCKWASH[R ___ 2 C INDICATES CHANGE 2D3633

3L2871 SOLENOID ASSEMBLY


Part of 1N8293 & 5N7194 Solenoid Shut-Off Groups shown on
Pages 75, 75A, 758 & 103A-3

_I
ATTACHMENTS 74A

__ J

,-~,
II
_1 -6 Ji
, 1I '
10
61 1\_ _JI
1

REF. PART
DESCRIPJ ION QTY
7 I
NO. NUMBER ~-'--+--8-5
l

{
3R8920
S 1613
2 1B43 30
CIRCUIT BREAKER-------- -- - ----
BOLT---------- ------ ------------
NUT----------------- ---- --- -- ---
~
2
-- --~ I
3 B4504 LOCKWASHER ----- --------- ------ 2 C 9 4H8 310 STRAP-- -- - -- -(connectorl-- --- - - 1
3 8L593 7 MOTOR ASSEM . ----------------- l 10 9F3099 SW ITCH-·---- -- - ------- -------- - 1
(See Separate lllustralion l !Includes)
4 S 1566 BOLT- - ------ ---- - ----------- -- --- 3 4F2294 NUT--- -------------------- -- 2
5
6
384510
3H 510
LOCKWASHER--------------------
fsASKET----- - ---- - --- - -- - ------- -
6
2
11{ 3L6789
8F908
LOCKWASHER---------···· - -
WAS HER- · ·------·------- --- - 2
2

7 3 H 761 OVER--- - ----------------------- l 4B2043 NUT--- - ---- -------- ------ --- 2


8 S 1592 BOLT- ------- - ---------- - -· ··· ---- 3 12 { 3 B4501 LOG KWA SHER-- --- -- ------- -- 2
(Starter Opening in Flywheel Hsg . I C 13 5M6668 SCREW-------------------------- 2
C INDICATES CHANGE 229857

3N742 ELECTRIC STARTING MOTOR GROUP-32 Volt-Type 2


FOR USE WITH ELECTRIC WOODWARD GOVERNOR. Part of 3N878 Automatic
Start-Stop Arrangement listed on Page 73. 8L5937 Motor parts are shown on Pages
56 & 57. Refer to Chart shown on Page 720 for usage

REF. PART
'---- DESCRIPTION QTY
NO. NUMBER
1 3R8920 CIRCUIT BREAKER -- -- - ---------- 1
S 1613 BOLT---- - - --------- - ------------ 2
2 184330 NUT-- --------------------------- 2
{
3 B45 04 LOCKWASHER-------------------- 2 9 4H8310 STRAP---- - ---(connector)--- - --- 1
C 3 3T2774 MOTOR ASSEM. ------ -- ------ --- 1 10 9F3099 SWITCH- -- ----- -------- - -------- 1
(See Separate 11 lustration I (Includes)
4 S 1566 BOLT -· ·---------- -- -- -------- ---- 3 4F2294 NUT- --- •• ------- ------------ 2
5
6
384510
3H 510
LOCKWASHER-- - ------ - ----------
fsASKET--·-------------------~---
6
2
n{ 3L6789
8F908
LOG KWASHER---------- --- --
WASHER------------- -------- 2
2

7 3H 761 OVER - ----- - -------- ----- ------- 1 482043 NUT-- ----------------------- 2


8 S 1592 BOLT----------------------··- -··- 3 12{ 384501 LOG KWA SHER - --- -- - --------- 2
(Starter Opening in Fly.wheel Hsg. I 13 5M6668 SCREW-------------------·--· -- - 2
C INDICATES CHANGE 3009 84

3N742 ELECTRIC STARTING MOTOR GROUP-32 Volt-Type 3


FOR USE WITH ELECTRIC W OODWARD GOVERNOR. Part of 3N878 Automatic
Start-Stop Arrangement listed on Page 73. 3T2774 Motor pa11ts are shown on
Page 748. Refer to Chart shown on Page 72D
7 4.A..01 ATTACHMENTS
9 3

NOTE REF PART QTY DfSCRll'TIDN


NO NUMBER

1 3R8920 1 CIRCUIT BREAKER AS .


(8 AMP)
C 6V8376 2 SCREW
C 987233 2 LOCKWASHER J-STARTER OPENING IN FLYWHEEL HSG.
2 OS1613 2 BOLT
1B4330 2 NUT 9 4H8310 1 STRAP (CONNECTOR)
384504 2 LOCKWASHER 10 9F3099 1 SWITCH
CY 3 318944 1 MOTOR AS . 11 4F2294 2 NUT
4 OS1566 3 BOLT 3L6789 2 LOCKWASHER
5 383410 6 LOCKWASHER 8F0908 2 WASl1ER
J 6 3H0510 2 GASKET 12 482043 2 NUT
J 7 1H0761 1 COVER 384501 2 LOCKWASHEH
J
~
8 OS1592 3 BOLT
C INDICATES CHANGE Y
13 5M6668
·- - ~ 2 SCHfW
SEPARATE ILLUSTRATION

3N0742 ELECTRIC STARTING MOTOR GROUP-32 VOLT


331122
i
Type 4. For Use With Electric Woodward Governor
3T8944-Page 74D.01. 3N878-Page 73
'i Refer To 3N6600 Chart-Page 72D

:T
.
I
i
I

1'
·J
I

~,.I
.I
F

I ...J
~
(13

IREF.! PART ! DESCRIPTION tTY


.I 11513 H3 6811 NUT------ -----------------------
NO. NUMBER Y 16 3T5439 SOI.INOIO ASSEM. ---------------
1 369823 BOLT---------------------------- 6 16
2 ll4789 LOCKWASHER ------------------ 6 J7
3 3T34 l 8 FRAME ASSEM. ------------------ 1 17 6H3622 SCREW ASSEM. ------------------ 4

b
!Includes! 18 9F4976 LOCKWA SHER------------------- 1
4 3T3423 CUP------ ------------------ l 19 3F379 SCREW-------------------------- 12
5 9G4367 BUSHING-------------------- 1 20 7M 325 IN SULA TOR---------------------- l
6 3T3 442 PLUG----------------------- 1 21 4M 1831 PLUG--------------------------- 3
7 3H3680 NUT-----------------------------
8 7M327 WASHER-------------------------
l
1
22 7L 2894 GA SKIT------------------------- 3
23 1H262 9 STRIP--------------------------- 3
----
9 7M8651 ARMATURE ASSEM. ----.---------- l 24 7F348 8 SHOE------------------------ --- 6
JO 3L3380 BUSHING------------------------ 1
11 7M324 COIL ASSEM. -------------------- l
II
12 9H3757 WASHER------------------------- 2
j
13 7F 34 94 WA SHER------------------------
14 H~~2-6 m -mmoR--------------------
Y-SEPARATE ILLUSTRATION
1
9

~
0 ~ ;

n
:I:
s:
rn
z
.;
(/)

· 6-4

,i-
20 22

2
305833

3T2774 ELECTRIC STARTING MOTOR GRP-32 VOLT -PART 1 OF 3*R


Replaced By 3f8944-Page 74D.01. 3T5439-Page 74L
Part Of 6L2747. 3N0742 Electric Start Motor

~ ..1.·,{ ,
..::⇒.t1 ;;;,\L ~- ;,:•;'"__:f _ - - ·"·· l - -- I . . ...:.:~ -~-c --.::__ r . ( ·( ----r ""( (
·--{ ·( -·7 ;-- [
. ··---! ---\ ' - --! -i

3T2774 ELECTRIC STARTING MOTOR GRP-32 VOLT-PART 2 OF 3*R


Replaced By 3T8944-Page 740.01
Part Of 6L2747 & 3N0742 Electric Start Motor

REF.I PART DESCRIPTION TY. 20 21


NO . NUMBER

3T3422 WIRE ASSEM. ------ 0 - - - - - - - - - - - -

' 2
3
5 P562 l
2L8071
2l 8066
WIRE--. 23ml9.06 In.I
ltRMINAL---(1/2 in. screw)---
TERMINAL-------------------
1
1
7-10-17

4 3 T3 l 06 SCREW AS SEM.------------------ 3
5 2 J 8163 SEAL---------------------------- 1
6 7M330 PLATE ASSEM.------- -- ---------- 1 20 21 )2
7 7F 3 5 2 5 WASHER--------------------- 12 II
8 7 F3 5 2 0 PLATE----------------------- 1
9 5 H6 46 7 SCREW---------------------- 3

~
10 7H 2 07 9 LOCK WA SHER---------------- 12
11 2L6679 PLATE----------------------- 3
12 7F3513 HOLDER------------ --------- 6
13 IF 35 22 SCREW---------------------- 3 )>
8
14 7F 3512 SPRING-------------------- 12 0
15 7M3 31 PLATE ASS EM. -------------- 1 :1:
16 3T4709 PLAlE--- --- ----------------- 3 ~
17 7F 7611 SCREW------------ ---------- 3 m
~
18 7M332 PLATE ---------------------- 1
19 3H3697 SCREW--------------------- 3
--- --- en

I3 H36 811 NUT----------- ------------------1 l

'
26 7F3494 WASHER-------- -------- -------- 1
27 9F 4 9 76 LOCK WA SHER------------- ----- 1
4-
25 23
20 2F2 86 0 SCREW-------------------------- 12

3H
3680 24
b
21 7M3 29
22 7F34 91
23
BRUSH A SSEM. --------- --------- 12
WASHER-------- --------------- -- 2
NUT-------------------- -- ------- 1

------~--=--=------------~===========~~~~=========}2~37~7~03~1 ~
24 6 N3 2 7 9 INSULATOR--------------------- l
I A ORDER BYTHE METER
....
.,i..
CJ
6 8 18 1g 20 21 22
17

~-
'~

24- 23

-~ \~
20 4M 1831 PLUG----------------------------
l-' 21 3T 4 700 HOUSING AS SEM.-------------
---s:;---- 22 9G 9818
(! ncludesl
BUSHING------------------- - 1
),

t-Y) \ 23 3 T342 4 PLUG- ----------------------- l :1



14 24 3 T3 4 23 CUP-----------------~------- 1
@ \ 25
4Ml833 SCREW--38. lmm(l.5 In. Uong---- 5 n
7M336 SCREW--22. 23mml.875 In. llong-- 1 :I:
31
26 1M9971 SPACER-------------~----- ------
27 6N3826 DRIVE ASSEM. ------------------
1
I
s:
m
~
~-) 614 M182 7 RETA INER----------------------
7 l Hl 023 SEAL---------------- ----- -------
8 3 T 3420 HOUSING ASSEM. --------- ------
28 4M 185 4 SHAFT-- ----- -- ------------- -----
29 2 D6392 SEAL-------------- --------------
30 36982 3 BOLT---------------------------
1
1
7
~
(/)
(lncludesl 31 lL 4789 LOCKWASHER-------------------- 1
26 32 9 3T3 42 4 PLUG------------------------ 1 32 2 J816 3 SEAL---- ------ ---- - --- --- ------- l
10 313423 CUP--- -- ------------------- l
11 9G9817 BUSHING------------------- 1
12 2F 66 7 8 SEAL- --------- --- ----------- 1
REF.I PART DESCRIPTION l<JTY.
13 313433 PLUG----------------------- 1
NO. NUMB ER
14 4M 1851 GASKET-------------------- ---- - 1
l 9M 7606 PLUNGER ASSEM. -------------- - - 15 9M7 61 1 RING---------------------------- 2
2 36 9821 WASHER------------------------- 16 4 l 2 72 9 WA SHER------ -- ---
0
---- - --- --- - - 1
3 4M 18 29 BOOT---------------------------- 17 4M 1853 LEVER ASSEM. ------------------- 1
4 4M 182 8 RETA INER----------------------- 18 5M3 034 LOCKNUT------------------------ I
5 9M76 09 SPR ING-------------------- 0
----- 19 7L2894 GASKET-------------------------- 1
237108

3T2774 ELECTRIC STARTING MOTOR GRP-32 VOLT - PART 3 OF 3*R


Replaced By 3T8944-Page 74D.0 1
Part Of 6L274 7 & 3N0742 Electric Starting Motor

···· r ··--·-·- · ··-c-·-·-··- r· r· iJ~


r T
-{ .. -f -~ ~ -l ·--/ -i ·[ ----i - [ r

3T2774 ELECTRIC STARTING MOTOR GRP-32 VOLT-PART 2 OF 3*R


Replaced By 3T8944-Page 7 40.0 1
Part Of 6L2747 & 3 N0 742 Electric Start M otor

REF.I PART DESCRIPTION TY. 20 21


NO. NUMBER

3 T342 2 WIRE AS SEM. ------ 0 - - - - - - - - - - - -

' 2
3
5P562 I
2L8071
2l8066
WIRE--.23m!9.06 In. I
TER MINAL---(1/2 in. screw)-·- 1
TERMINAL------ ------------- 1
7-10-17

4 3 T3 l 06 SCREW A5SEM. --------------- --- 3


5 2 J 816 3 SEAL----- -- --------------------- l
6 7M330 PLATEASSEM.------------------- l 20 21 12
7 7F3525 WASHER--------------------- 12 II
8 7F3 5 20 PLATE----------------------- l
9 5H6467 SCREW------------- ------- -- 3

~
IO 7H 2 0 7 9 LOC KWA SHER------- --------- 12
ll 2L66 79 PLATE----------- ------ ------ 3
12 7F 3 513 HOLDER--------------------- 6
13
14
7.F 35 2 2
7F35 l 2
SCREW----------- -- ---------
SPRING- - ---------- ------- -
3
12
8 ►
0
15 7M331 PLATE ASSEM.-------------- l :t
16
17
3T4709
7F7 611
PLAlE- -- ---- -- --- -- - --------
SCREW-- ------ --------- -----
3
3
s:
m
~
18 7M 332 PLATE - --------------------- 1
19 3 H 36 9 7 SCREW------------------- -- 3
---- --- en

I
3 H368 I NUT-------- ---------- - -------- - -

'
2617 F3 4 94 WA SHER------------------------
27 9F 4 9 76 LOCKWA SHER---------------- - -
4-
25 23
20 2F2 86 0 SCREW------ - - ------------------ 12
21 7M 3 2 9 BRUSH A SSEM. -- -------------- -- 12
b 22 7F349l WASHER------------------------- 2
24 23 3 H 36 8 0 NUT----------------------------- l
24 6N3279 INSULATOR--------------------- I ......
I A ORDER BYTHE MITTR 231103 I~
3T8944 ELECTRIC STARTING MOTOR GRP-32 VOLT-IJELCO-REIViY-PART 1 OF 3*R
3T5439-Page 74l
Part Of 6l2 7 4 7 Electric Starting Motor

NOT£ REF PART OTY


NO NUMBER OESCRIPTION
--
1 7M0327 1 WASHEH
2 IF 3488 6 SHO[
!6
3 1H2629 3 STRIP 17

~
4 7M0325 1 INSULATOR
5 7L2984 3 GASKET
6 41,,11831 3 PLUG
7 3F0379 12 SCREW
89f4976 1 LOCKWASHER
9 7M8651 1 ARMATURE AS .
10 3l3380 1 BUSHING
11 7M0324 1 COIL AS.
12 9H3757 2 WASHER )>
13 7F3494
14 5l6426
15 3H3681
1 WASHER
1 CONlvfCTOR
I tJUT
II
:1)>
y 16 3T5439 1 SOLENOID AS . 0
9
3R8801 1 CLAMP :c
17 6H3622
18 3H3680
4 SCREW
1 NUT
--------
s:
m
2
·-f
en
~~

,.
,i- ~111
'
a..;~.~: ~ ~ I\

/
\

3
4 5
6

2
~
Y S~PARATE ILLUSTRATION
C
33r1 u 1
9
r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- ----J.....,
~
NOTE 1REFI
NO . PART
NUMBER .I QTY •I DESCRIPTION ~
0
1 3T3422 1 WIRE AS. I\)
m
2 9F4976
3 7F3494
4 3T3106
1 LOCKWASHER
1 WASHER
3 SCREW AS.
I 7-10-9
rr, rr77 ,12

5 2J8163 1 SEAL I 15
6 3T9525 1 PLATE AS.
7 7F3525 6 WASHER
8 6T0372 1 PLATE II
9 5P6298 12 SCREW
m
I
10 9F5599 12 LOCKWASHER GROUNDED
11 6T0371 1 INSULATOR BRUSH
12 6T0363 6 HOLDER AS . · 7·10·9~
(EACH INCLUDES) 13
13 3T9494 1 SPRING
8

;
14 3T4710 3 PLATE
15
16
2L6679
3T4709
3 PLATE
3 PLATE ~
17 3H3681 1 NUT
18 6N3279 1 INSULATOR @. ►
19 3H3680 1 NUT f)
::c
s:
m
z
-i
en

' I \'~~ 20 2F2860 6 SCREW


21 3T9524 6 BRUSH AS .
17 3 ·.· . · 4
22 7F3491 2 WASHER
19
2 . . ,:-._ 23 3T3418 1 FRAME AS .
24 3T3423 1 CUP
b
\ 313424 1 PLUG
25 18 25 9G4101 1 BUSHING
26 169823 6 BOI T
, I - - --- - - - - -- - - -
331125

3T8944 ELECTRIC STARTING MOTOR GRP-32 VOLT-DELCO-REMY-PART 2 OF 3*R


Part Of 6l274 7 Electric Starting Motor

, ....

-~-~L~it~y__ ~~:~;t~~~~:s~r·~-., ::;·: r-~--:,·.:-~~-~-


/_
-·-T:~- -~ ~:-- - --r -i :- . ( '·f ---f ---- , . (
{t
- J_
--=-------'----~......._............_ _ ____ ( -- . .[ -I ·--I :-- --·I ·I ti ~--- 1 ---· I -, r1:_'Jg

3T8944 l:LECTRIC STARtlNG MOTOR GRP-32 VOLT-DELCO-REMY-PART 3 OF 3*R


Part Of 6L2 7 4 7 Electric Starting Motor

6 8 21

)~o
5
'l-- 17

-~ \~
j....--' 7 1H1023 1 SEAL
;
;-- 8 3T3420
9 3T3424
1 HOUSING AS
1 PLUG

0
---:S:.- \
~_j-J-) 10 3T3423 1 CUP ::c
14
11 1M9968
12 2F6678
1 BUSHING
1 SEAL
s::
m
@ \ 13 3T3433 1 PLUG z
-f
14 4M1851 1 GASKET
159M7611 2 RING U)

~-_)
---_:::::--
162J8163
17 4fA 1853
18 5t~3034
19 7L2894
1 SEAL
1 LEVER AS
1 LOCKNUT
1 GASKET
16 20 4M 1831 1 PLUG
26
21 3T4/0IJ 1 I 101 !SING AS
n 41·AIII% 1 tJ1J:;11ING

NOJE l~EJ ~:-F I . DESCRIPTION


23 3LJ42 •1
2•1 113423
?:, ,1M I i!T!
1 PLUG
I CIJP
:, SCl!I W '.HJ 1MM(l 5INJ1 G
7MtJ3:lli I SCIH:W 22 23MM( 875INJLG
119fAili06 1!'1lHHilli AS
2 369821 1 W;iSHtfl 26 HA9971 1 SPACER
34M1829
4 4f-.11828
5 9M 7609
1 BOOT
1 RETAITJER
1 SP HING
21 6tn826
28 -W 1854
29 206392
1 ORIV[ AS
I SHAFT
1 SEAL
,,
~
6 -IM\827 1 RETAJrJrn 30 36982 3 7 BOLT
- - ----- -- - - -- ~ 0
33 11 26
0
'--- ------------------------------------------------'(..\)
Lf f

3T2773 ELECTRIC STARTING MOTOR GROUP-24 or 32 Volt -Part 1 of 3


Part of 6L2747 Electric Starting Group ,shown on Page 54A
3T5051 Solenoid parts are shown on Page 74L
For Field Replacement order 3T2779 Shown on Page 74H

15 3H3681
------------1 ~
REF.I PART DESCR IPTION QTY,
NO. NUMBER
16 3T5051 ~g~OID ASSEM. -- 0
1 36 982 3 BOLT---------------------- ------ 6 (Separate Illustration} 16
C
2 1L4 78 9 LOCKWASHER ----- ------------- 6 17
3 3T3418 FRAME ASSEM. - ----------------- l 17 6H3622 SCREW ASSEM. ------------------ 4

~
(Includes} 18 9F4976 LOCKWASHER------------------- l
4 3 T3 42 3 CUP------------------------ l 19 3F379 SCREW-------------------------- 12
5· 9G436 7 BUSHING-------------------- 1 20 7M325 IN SULA TOR- -- -- --- -------------- 1
6 3 T342 4 PLUG----------------------- 1 21 4Ml83 l PLUG--------------------------- 3
7 3 H3 6 8 0 NUT-----------------------------
8 7M 327 WASHER-------------------------
l
l
22 7L2894 GASKET------------------------- 3
23 l H2629 STRIP--------------------------- 3
-----
9 7M865 l ARMATURE ASSEM. ------ -------- l 24 7F3488 SHOE--------------------------- 6
10 3 L3 380 BU SH ING------------------------ I
11 7M324 COIL ASSEM. ------------------~- C IN DICATES CHANGE II 1 3 ~ 18
12 9H3 75 7 WA SHER-------------------------
13 7f 34 94 WASHER------------------------ 10 12 ~ 7 )>
14 7M326 CON__N__E_CTOR------ -------------- LI q --1
-I

()
:c
~

,
19
I
rn
z
--4
U>

©
22
20
24
2
304596 -.J
.ti.
rn
i
,1
REF., PART DESCRIPTION IOTY. 20 21
NO. NUMBER

3T3422 WIRE ASSEM. -------------------


! I l 5P5621 WIRE--.23m(9.06 ln.l
7-10-17
2 2L807l TERMINAL---(112 in.screw)--- l
3 2L8066 TERMINAL------------------- l
4 3T3 l 06 SCREW ASS EM.------ - -- --------- 3
5 2J816 3 SEAL---------------------------- l
6 7M330 PLATE ASSEM. ------------------- l 20 21 12
7 7F3525 WASHER--------------------- 12 II
8 7F 3520 PLATE-- --------------------- l 0
9 5H646 7 SCREW---------------------- 3 )>
10 7H2079 LOCKWASHER---------------- 12 -4
ITI
11
12
13
2L66 79
7F35 l3
7F3522
PLATE--------------- -------- 3
HOLDER---------------------
SCREW---------~------------ 3
6
14 fg-(0-7 ~
----------
I \ I ,,
;;o
8 ,-
14 7F35 l 2 SPRING-------------------- 12 r-
15
16
7M 331
3T470 9
PLATE AS SEM. --------------
PLATE----------------------- 3
l ~ \ I )>
;;o
17 7F 7611 SCREW---------------------- 3
18 7M332 PLATE ---------------------- 1 0
(,J
19 3H3697 SCREW--------------------- 3 ......
-0
0,
~5-
m
z
G)
-z

\~
rn
3 H36 811 NUT-----------------------------I l
I

'
26 7F3494 WASHER------------------------ 1
27 9F4976 LOCKWASHER----------- -- -- -- - l
4-
25 23
20 2 F2 86 0 SCREW-------------------------- 12
21 7M329 BRUSH ASSEM. ------------------ 12
b 22 7F34 91 WASHER------------------------- 2
24 23 3H3680 NUT----------------------------- 1
24 6N3279 INSULATOR--------------------- 1
! ORDER BY THE MITTR 300395

3T2773 ELECTRIC STARTING MOTOR GROUP-24 or 32 Volt-Part 2 of 3


Part of 6l2747 Electric Starting Group shown on Page 54A
For Field Replacement order 3T2779 shown on Page 74H

·:.:~ :;,-~.2;. . ...............~-- ·- ·

L r r
r :-
f J

3T2773 ELECTRIC STARTING MOTOR GROUP-24 or 32 Volt-Part 3 of 3


Part of 6L2747 Electric Starting Group shown on Page 54A
For Field Replacement order 3T2779 shown on Page 74H

6 8 17 20 21

- --- ~
\~i
20 14M 1831 PLUG----------- ------------ -----
\ I_____,
21 3T 4700 HOUSING ASSEM. ----------------
I ;- )>

~;; \
( Includesl ~
22 9 G9818 BUSHING-------------------- --t
-
14
23 3 T342 4
24 3T3423
PLUG------------------------
CUP------------------- -- ----

()
Ci~
-:::i.,,
\ 25 4M 1833
7M336
26 1M99 71
SCREW--38. imm(l.5 in. )long- ---
SCREW--22.23mm!.875 in. )long--
SPACER------------------------ -
5
l
1
:J:
s:m
27 6N3826 DRIVE ASSEM. --------- - -------- 1 z
~-)
----~ 6I4M 182 7 RETA INER-----------------------
7 1H102 3 SEAL----------------------------
8 3T 3420 HOUSING ASSEM. ------------
28 4M 185 4 SHAFT--------------------- ------
29 2 D6392 SEAL----------------------------
30 36 9823 BOLT---------------------------
1
1
7
--t
en
12-13 II (Includes) 31 ll4789 LOCKWASHER-------------------- 7
26 16 9 3T342 4 PLUG------------------------ l
10 3 T342 3 CUP------------------------ l
11 9G9817 BUSHING- 0 - - - - - - - - - - - - - - - - - 1
12 2 F66 7 8 SEAL------------------------ l
REF.I PART DESCRIPTION TY.
13 3 T3 433 PLUG-------------------- --- l
NO . NUMBER
14 4M 1851 GASKET-----------------~- ------ l
l 9M7606 PLUNGER ASSEM. ---------------- 15 9M7611 RING---------------------------- 2
2 36 9821 WASHER------------------------- 16 2 J 816 3 SEAL------------------------- --- l
3 4M 182 9 BOOT---------------------------- 17 4Ml853 LEVER ASSEM. ------------------- l
4 4M 1828 RETAINER----------------------- 18 5M3034 LOCKNUT------------------------ l
5 9M 76 09 SPRING-------------------------- 19 7L2 8 94 GASKET-------------------------- 1
3 0044 5
~
(i)
i
::c:

1 NUT
I
IOTE I 'W I .&~. IOTT DESCRIPTIOI y
15
16
3H3681
315051 1 SOLENOID ASSEM.
16
I
17
17 6H3622 4 SCREW ASSEM.

~
1 .~ .369823 6 BOLT 1 LOCKWASHER
18 9F4976
2 1L4789 6 LOCKWASHER 12 SCREW
19 3F379
3 313418 1 FAA.ME ASSEM.
20 7M325 1 INSULATOR
4 313423 1 CUP
21 4M1831 3 PLUG
5 984367 1 BUSHING 3 GASKET
1!2 7L2894
6 313424
7 3H3680
1 PLUG
1 NUT 23
24
1H2629
7F3488
3 STRIP
6 SHOE
----- I
8 7M327
9 7M8651
1 WASHER
1 A.AMA.TURE ASSEM.
0
~
10 3L3380 1 BUSHING -f
11 7M324 1 COfl ASSEM. fl 13~ 18 m
12 9H3757 2 WASHER ;o
13 7F3494 1 WASHER ,2~7 '"O
14 7M326 1 CONNECTOR · g r-
r-
Y SEPARATE ILLUSTRATION ).!,
;o
0
(rJ

"
,0
0:,

rTI
z
(j)
6-4
zfTI
,@---
20
22

2
306063

3T2779 ELECTRIC STARTING MOTOR GROUP-32 Volt-Part 1 of 3-Fleld Installation


Part of 6L1550 Single Starting Motor Group shown on Page 62-1
3T5051 Solenold parts are shown on Page 74L

~- r.:-1•·./:--;.:/;~l ~ · ·.

I-
r r r
c-r~
· - -{. -{ ~-1 --- ( r - . r --
r

3T2779 ~LECTRIC STARTING MOTOR GRP-24 OR 32 VOLT-PART 2 OF 3


Part Of 6L 1550 Single Starting Motor
Field Replacement For 3T2773-Page 74E

REF.I PART
NO .• NUMBER
I

DESCRIPTION larv.l ·- 20 21
3T3422 WIRE ASSEM. -------------------
Al l 5P562i WIRE--. 23ml9. 06 in. I
'I "-- m rr,r-\:-.1-, 12
2 2l807 l TERMINAL---U/2 in. screw!--- l
3 2l8066 TERMINAL---- --- ____ : _------ l
4 3T3l06 SCREW ASSEM. ------------------ 3
5 2J8163 SEAL --- ---- ----- -- ----- --- ------ I
6 7M330 PLATE ASSEM. ------------------- l 20 21 12
7 7F3525 WA SHER--------------------- 12 II
8 7F3520 PLATE---------------------- - 1
~ J

9 5H6467 SC REW--- - -- -- - - --- - --- ---- - 3 uKUUNUlU \
LOCKWA SHER-- -------------- 12 BRUSH
JO 7H2079
11 2l6679
12 7F3513
Pl.ATE-----------------· ----- 3
HOLDER-- --- ------------- --- 6
Iq-I0-1
j =1
)>
13 7F3522
14 7F 3512
SCRE W-- - - - --- - -- ----- ---- - - 3
SPRING-------------------- 12
8 0~
-- 0
:J:
15 7M331
16 3T4709
PLAIT ASSEM. --------------
PLATE- -- - --------- ----- ----- 3
1 (Q) s:
rn
17 7F7611 SCREW- -- ------ --- - ---- ----- 3
@
18 7M332
19 3H3697
PtATE ----------------------
SCREW----- -- ------- ------- 3
I
l7'ltl - ~
~
en

I
~
3H368 I NUT------------------------- ----
26I7 F349 4 WASHER----------- -------- - -- - -
27 9F4976 LOCKWASHER---------------- - -
25 23
20 2 F2 86 0 SCREW----------- ----------- ---- 12
21 7M329 BRUSH ASSEM. -- - -- -- ----- - --- - - 12
b
22 7F 3 4 91 WA SHER------------ ---- ------- -- 2
24 23 3H3680 NUT----------------------------- I
24 6N 32 79 INSULATOR-------------- ------- I
A OR DER BY THE METER
.....,
300397 f,lt.
~--------------------------------------------------' b,
.....
6 If\ 8 15 17

li~O 21 •
17'

""- ~
-~
\~
1....--' ~ l~~l:l/ ~~~t,;~-~;-;~;~----------------
J- .11 ncludesi
--0 \ ~
22 9G9818 BUSHING-------------------- 1
~ft) 23 3 T3 42 4 PLUG--------------c--------- 1
14 24 3T3423 CUP------------------------- l
@ \ 25
4M 1833
7M336
SCREW--38. lmmll.5 In. !long--'--
SCREW--22.23mm(.875 in. )long--
5
l ►
n
31 26 l M9 9 7,! SPACER------------------------- l :I
27 6N3826 DRIVE ASSEM. ------------------ I 3:
.
~--)
__;:::;,--
614Ml827 RETAINER-------------- ---------
7 l Hl 023 SEAL----------------------------
8 3 T3420 HOUSING ASSEM. ---------------
28 4M185 4 SHAFT---------------------------
29
30
2 D63 92
36 982 3
SEAL----------------------------
BOLT---------------------------
l
I
i
m
z
-f
ti)
12-13 II (1 ncludes,- 31 IL 4 7 8 9 LOCKWA SHER-------------------- 7
26 32 9 3T3 4 24 PLUG------------------------ I 32 2 J 816 3 SEAL---------------------------- l
10 3T3 42 3 CUP------c----------------- I
11 9 G9817 BUSHING------------------- l
12 2F66 78 SEAL~----------------------- 1
REF., PART DESCRIPTION laTY., 13 3T3433 PLUG----------------------- l
NO. NUMBER
14 4M 18 51 GASKET------------------- ------ 1
1 9M7606 PLUNGER ASSEM.---------------- I 15 9M7611 RING---------------------------- 2
2 3 6 9821 WASHER------------------------- I 16 3T3 43 4 PLUG---------------------------- 6
3 4M 18 29 BOOT------.---------------------- . 1 17 4Ml853 LEVER ASSEM. ------------------- I
4 4M 18 28 RETA INER----------·-cc--------- 1 18 5M3034 LOCKNUT------------------------ l SMHS 76 60 I FORM--------------------------- I 1
5 9M7609 SPRING-------------------------- 1 19 7L2 8 9 4 GASKET-------------------------- l I Inslallatlon of Starting Motorl
30044 6

3T2779 l:LECTRIC STARTING MOTOR GP-24 OR 32 VOLT-PART 3 OF 3


Part Of 6L 1550 Single Starting Motor
Field Replacement 3T2773-Page 74E

{- ~ [ -- -·-·,-r--~~7 -=_ __ -··[ L --i --- - [ ·[ L r:_ __


ATTACHMENTS 7 4K.01

.....

15~

13~
-~
.@~
~ 1B ~
\ .,
}
16

.~I
17

-- ~
II e,
10 12 e 7

REF PART REF PART


NOTE NO NUMBER QTY PART NAME NOTE NO NUMBER QTY PART NAME
I 369823 6 B L C 4842 74 WASH R
2 7f3488 6 SHO E- POLE C Bfl434 LOCKWASHER
3 3T341 8 I FRAME AS - ENO
4 3T3423 1 CUP
5 9G4367 1 BUSHING
6 3T3424 1 PLUG-FELT
7 3H3680 1 NUT - uAM
8 7M0327 1 WASHER-THRUST
9 7M8651 1 ARMATURE AS
10 3L3380 1 BUSHING
11 7M032 4 1 COI L AS-FIELD
12 9H3757 2 WASHER
13 7F3494 1 WASHER -STUD
14 7M0326 1 CONNECTOR
15 3H3681 I NUT - FULL
y 16 3T5051 1 SOLE NO I O AS
17 6H3622 4 SCREW-MACHINE
C 18 9B0453 1 LOCKWASHER
19 3F03 79 12 SCREW-POLE SHOE
2 "7M0325 1 INSULATOR-COIL
21 4M1831 3 PLUG- LEVER HOUSING
22 7L2894 3 GASKET
23 1H2629 3 STRIP - INSULATION

C 24 6V8378 1 NUT

C-CHANG E FROM PREVIOUS TYPE


Y-SEPARATE ILLUSTRATION
8-456119

3T8943 ELECTRIC .STARTING MOTOR GROUP-32 VOLT-DELCO-REMY-PART ·1 OF 3


. 3T5051-Page 74L
Part Of 6L 1550 And 6L2 7 4 7 Electric Starting Motor
Field Replacement Order 3T8948-Page 74K.04
74K.02 ATTACHMENTS

-
,®s
' --~

4 12 10 -
/ 13

'\orf
19 23
20

15
0 C -~=-~
GROutlCED
BRUSH
IN SULA HO
BRUSH
-rru
/
II

••• PART
PART NAME ···I PART PART NAME-
Non
, NUMBER
IIO
3T3422
an
1 WIRE AS
NOTI! •o NUMBER
221 7F3494
an
,
1 WASHER-STUD
D 5P5621 WIRE ( 12 GA) (9.06 C 23 9B0453 LOCKWASHER
IN.) THE FOLLOWING REPAIR
2 2LB071 1 TERMINAL ( 1/2 KIT IS AVAILABLE:
IN. SCR.) 3N3763 1 KIT-TERMINAL (INSULATOR)
3 2LB066 1 TE RMINAL
4 3T3106 3 SCREW AS
5 2.ie1sa 1 SEAL-D RING
6 3T9525 1 PLATE AS-BRUSH
7 6T0371 1 INSULATOR
B 6T0372 1 PLATE
9 3T4709 3 PLATE
1( 7F3525 6 "WA.SHER-BUSHING
11 2L6679 3 PLATE-INSULATING
12 3T4710 3 PLATE
13 .5P6298 12 SCREW-MA.CHINE
9F5599 12 LOCK WASHER
14 6T0363 6 HOLDER AS-BRUSH
(EACH INCLUDES)
15 3T9494 1 SPRING-BRUSH
16 2F2860 6 SCREW-MACHINE
17 3T9524 6 BRUSH AS
18 7F3491 2 WASHER
19 3H3680 1 NUT-JAM
2C 6N3279 1 INSULATOR
21 3H3681 1 NUT •FULL

C•CHANGE FROM PREVIOUS TYPE


D·ORDER BY THE METER
6•456120

3T8943 ELECTRIC STARTING MOTOR GP-32 VOLT-DELCO-REMY-PART 2 OF 3


Part Of SL 1550 And 6L2 7 4 7 Electric Starting Motor
Field Replacement Order 3T8948-Page 74K.04

J
f
I
ATTACHMENTS 74K.03.

REF PART REF PART


NOTl1 NO NUMBER QTY PART NAME NOTl1 NO NUMBER QTY PART NAME
1 9M16Q6 1 IPLUm,tK AS 26 1M9971 11 SPA<;tK
2 369821 1 WASHER 27 6N3826 1 DRIVE AS-MOTOR
3 -4M1829 1 BOOT-RUBBER 28 4M1854 1 SHAFT-LEVER
4 -4M1828 1 RETAINER-SPRING 29 .206392 1 SEAL·O·RING
5 '9M7609 1 SPRING 3C 369823 7 BOLT
6 4M1827 1 RETAINER-SPRING 31 3RB801 1 CLAMP-BOOT
7 1H1023 1 SEAL·O·RING
B .3T3420 1 HOUSING AS-LEVER
9 3T3424 1 PLUG-FELT
1C 3T3423 1 CUP
11 1M9968 1 BUSHING-BEARING
12 2F-667B 1 SEA L- LIP TYPE
13 3T3433 1 PLUG
14 -4M1B51 1 GASKET
15 9M7611 2 RING-RETAINING
16 .2-.18163 1 SEAL·O RING
17 4M1853 1 LEVER AS-SHIFT
18 SM3034 1 LOCKNUT
19 7L2894 1 GASKET
2( -4M1831 1 PLUG-LEVER HOUSING
21 3T4700 1 HOUSING AS- DRIVE
22 4M1896 1 BUSHING
23 3T3424 1 PLUG-FELT
24 3T3423 1 CUP
25 4M1833 5 SCREW 38 . 1MM(1.5IN. )LG.
7M0336 1 SCREW 22.2MM(.BBIN. )LG .

B-336569

3T8943 .ELECTRIC STARTING MOTOR GROUP-32 VOLT-DELCO-REMY-PART 3 OF 3


Part Of 6L 1550 And 6L274 7 Electric Starting Motor
Field Replacement Order 3T8948-Page 74K.04
·. ;~.',';'~I I

• I
"' I

7 4K.04 ATTACHMENTS

16

......I
.I
21

NOTE •••
NO
PART
NUMBER OTY PART NAME NOTE
IOEF .
NO
PART
NUMBER QTY PART NAME
1 3698,o 61cvsl 484274 1
~~~~~~SHER
C
2 7F348B . 6 SHOE-POLE C BF1434 1
.3 3T3418 1 FRAME AS-END
4 3T3423 1 CUP
5 9G4367 1 BUSHING
6 3T3424 1 PLUG-FELT
7 3H36BO 1 NUT-uAM
B 7MO327 1 WASHER--THRUST
9 7M8651 1 ARMATURE AS
1C 3L33BO . 1 BUSHING
11 7MO324 1 COIL AS-FIELD
12 9H3757 2 WASHER
13 7F3494 1 WASHER-STUD
14 7MO326 1 CONNECTOR
15 3H3681 1 NUT - FULL
y 16 3T5O51 1 SOLENOID AS
17 6H3622 4 SCREW-MACH!NE
C 18 9BO453 1 LOCKWASHER
19 3FO379 12 SCREW-POLE SHOE
2C 7MO325 1 INSULATOR-COIL
21 4M1831 3 PLUG-LEVER HOUSING
22 7L2894 3 GASKET
23 1H2629 3 STRIP-INSULATION

C 24 6V8378 1 NUT

C-CHANGE FROM PREVIOUS TYPE


Y-SEP ARATE ILLUSTRATION
B-456123

3T8948 ELECTRIC STARTING MOTOR GROUP-32 VOLT-DELCO-REMY-PART 1 OF 3


· 3T5051-Page 74L
Field Replacement For 3T8943-Page 74K.O 1
ATTACHMENTS 74K.05

19 23
20

15
GROUNOrn INS:JLATEO
BRUSH BRUSH
II

NOTE
REF
NO
PART
NUMBER DTY PART NAME NOTE ••
NO
PART
NUMBER QTY PART NAME
I 1 3 34 22 AS 2 3494 WAS ·SUD
I t• 5P562 t WIRE ( 12 GA) (9 . 06 C 23 980453 LOCKWASHER
IN . ) THE FOLLOWING REPAIR
2 2L8071 TERMINAL ( 1/2 KIT IS AVAILABLE:
IN , SCR . ) 3N3763 t KIT-TERMINAL ( INSULATOR )
3 2L8066 1 TERMINAL
4 3T3106 3 SCREW AS
. 5 2J8163 1 SEAL · O RING
6 3T9525 1 PLATE AS-BRUSH
7 6T037I 1 INSULATOR
8 6T0372 1 PLATE
9 3T4709 3 PLATE
1 7F3525 6 WASHER-BUSHING
11 2L6679 3 PLATE· INSULATING
12 3T4710 3 PLATE
13 5P6298 12 ' SCREW-MACHINE
9F5599 . 12 LOCKWASHER
14 6T0363 6 HOLDER AS•BRUSH
( EACH INCLUDES)
15 3T949,\ 1 SPRING-BRUSH i,,.
16 2F2860 6 SCREW-MACHINE
17 3T9524 6 BRUSH AS
18 7F3491 2 WASHER
19 3H3680 1 NUT·JAM
2 6N3279 1 INSULATOR
21 3H368 t t NUT·FULL

C·CHANGE FROM PREVIOUS TYPE


D·OROER BY THE METER
8·456124

3T8948 ELECTRIC STARTING MOTOR GROUP-32 VOLT-DELCO-REMY-PART 2 OF 3


Field Replacement For 3T8943-Page 74K.0 1 ·
4K.06 ATTACHMENTS

.,_,
!

r-
21
i

24-23
-I
I

-
~

-· I .;;

··r
•·T
'·",

·-·:"

NOlE
REF
NO
PART
NUMBER QTY · PART NAME NQlE
REF
NO
PART
NUMBER QTY PART NAME
>r -!
9 76 6 A 7M03 22.2M
2 369821 1 WASHER 26 1M9971 SPACER
3 <IM18 29 1 BOOT•RUBBER 27 6N3826 DRIVE AS·MOTDR
4M1828 1 RETAINER-SPRING 28 <IM1854 SHAFT·LEVER
"65 9M7609
4M1827
1
1
SPRING
RETAINER-SPRING
29
3
2D6392
369823
1
7
SEAL·D·RING
BOLT
7 1H1023 1 SEAL·O·RING 31 3T3434 6 PLUG
8 3T3420 1 HOUSING AS-LEVER 32 3R8801 1 CLAMP·BOOT
9 3T3424 1 PLUG-FELT
1 3T3423 1 CUP
11 1M9968 1 BUSHING·BEARING
12 2F6678 1 SEAL-LIP TYPE
13 3T3433 1 PLUG
141 <IM1851 1 GASKET
15 9M7611 2 RING - RETAINING
16 2..i0153 1 SEAL·O RING
17 <IM1853 1 LEVER AS-SHIFT
18 SM3034 1 LOCKNUT
19 7L2894 1 GASKET
2 4M1831 1 PLUG-LEVER HOUSING
21 3T3419 1 HOUSING AS · DRIVE
22 4M1896 1 BUSHING
23 3T3424 1 PLUG-FELT
24 3T3423 1 CUP
25 4M1833 S SCREW 3B . 1MM( 1.SI N. )LG .

B-456125

3T8948 ELECTRIC STARTING MOTOR GROUP-32 VOLT-DELCO-REMY-PART 3 OF 3


Field Replacement For 3T8943-Page 74K.0 1 ·

L
ATTACHMENT S 74L

MOTE
REF
NO .Nt~ih
1 9G6770
QTY PART NAME
1 CONl AC7 AS
2 4M 1B15 1 SPRING-CONTACT
3 4M5274 3 SCREW-MACHINE
C 4 719123 1 GASKET-PLATE
5 454065 4 SCREW-MA CHINE
4B4274 B WASHER
4B2049 4 NUT
6 6 T 11 20 1 BUSHING
C 7 6T1124 1 TERMINAL AS
6 8 3H36BO 3 NUT-JAM
484280 3 WASHER
9F4976 2 LOCKWAS HER
9 482049 . 3 NUT
484274 3 WASHER
384502 2 LOCKWASHER
10 6T0362 1 INSULATOR

C-CHANGE FROM PREVIOUS TYPE

B- 456591

3T5051 SOLENOID .AS-32 VOLT


Part Of 3T2773 & 3T2779 Electric Starting Motor

5-6

8 6T 1122 1 TERMINAL
9 3H3680 3 NUT
PART 10 4B4280 3 WASHER
NOTE REF
iCO NUMBER OTY
DESCRIPTION
LOCK WASHER
11 9F4976 2
1 4M 1815 1 SPRING 12 4B2049 3 NUT
2 4M5274 3 SCREW 13 4B4274 3 WASHER
3 61112 1 1 GASKET 14 3B4502 2 LOCKWASEA
4 4B 2049 4 NUT 15 6T362 1 INSULATOR
5 4B4274 8 WASHER
6 454065 4 SCREW SMHS7843 1 FORM (INSTALLING
SOLENOID ASSEM.)
7 6T1120 1 BUSHING I
• 305821

r
L
3TS439 SOLENOID AS-32 VOLT
Part Of 3T2774 & 3T8944 Electric Starting Motor

i~.,.
Ii
I ~--····
'--
r:-·=
r -
I
I
I

1 N8293 SOLENOID SHUT-OFF GROUP-Type 1


Also part of 3N878 Automatic Start-Stop Arrangement listed on Page 73
3L287 i Solenoid parts are shown on Page 7 4
Refer to Automatic Start-Stop Chart shown on Page 72C for usage

REF.I PART I
NO .• NUMBER •
DESCRIPTION IOTY
1N8309 BRACKET-- --- --- -- --- - ---- ---- -- 1
8F6974 BOLT---- --- ------ --- -- --- ---- - - 1
2 WASHER--- --- - -- -- - -- - -- - ----- --- 4
c I 114 B4 2 78
LOCK WA SHER - -- ---- -- -- ---- -- -- -
3 3B4506 3
4 3L2871 SOLENOID ASSEM. -- -- - --- ---- - --- 1
(Separate Illustration!
7M4314 STUD---- - - ---- --- -- -- ---- -- -- ---
C
C 156 4-Fl 001 YOKE --- --- - -- -- -- -- -- -- -- - - -- --
C 7 951305 PIN---------------- -- --- --·· ·· ·-
8 3B4604 COTTER Pl N· · -·· ---- -- · - ---- -- -- - 2
9 IN8305 ROD- ------- - -- -- --· --- --- ··--- -- I )>
10 4 8204 9 NUT----- · ---- · ---- - ---- - --·- ----- I -I
--1
11 8L4262 LINK-- - ---- - --- --- - --- - --·· --· -- I
181406 PIN------ -- - -- -- --- - -- -- -- -- -· -- I ►
12
4B4863 WASHER - --- --- - -- - - --- ----- -- · -· I
0
::t:
13 4H2792 ROD END- -- ------ · · --- -- ---- --- - 1
14 485271 WASHER- - --- ---- -- - --- --- -- - -- 2 ~
m
15 S1588 BOLT- -- -- -- -- ·- -- -- -- · - ---- ---- 2
16 1N8295 LEVER- -- -- --·- -- -- - - -- ··- - -- -- -- 1
z
~
17 5L6234 SPACER--- - ------ - -· -- --· --- ---

er en
I
4B4276 WASHER- --- -- ---- -- -- -- -- -- --- -- 1
2A 554 6 BOLT- - -- -· -- -- - -- -- -- -- -- --- · - -· 1
C 19
1H3244 LOCKWASHER - -- -· -- -- -- -- -- -- -- 1
1B4330 NUT -- - ---- -- -- ---- -- -- --- - -- ·- --- 5
20
3B4504 LOCKWASHER --- --- - -- - - ------ ·- · 5
, I I "l. l I "'I I / / I I
'1 ~- 1
r i . ;;..
·7 t \ I
9M4252 BU SHI NG --- ----- - -- -- -- -- -- -- ---
121 2A4133 PI N- - - -- --- - -- --· · -- -- -- -- -- -- --
I
I
C 22
\ \._j! 3B460i COTTER PIN - ----·----- - --- ----- - I
23 IN8296 PLATE - -· -- - -- - -- -- ---- ---- -- -- -- I
24 51615 BOLT----- - -·(. 75" Long!--------- - 2
25 4F7957 BOLT-- ·· ·--·(.875" Long!---- ---- 2

1151 67
C INDI CATES CHAN GE ..._,
(JI

,_.......
~ !•• · .
. -_, ;-
-.J
01
)'-
REF., PART
NO. NUMBER
DESCRIPT ION Ev..·
r-
l N8309 BRACKET------------------------ I
2118 F6 97 4 BOLT----------------------- ---- 1
l 4 B42 78 WASHER--------------- ---- - --- 4
3 3 B4506 LOCKWASHER-------------------- 3
4 3l2871 SOL.ENO! DASSfM. -------------- I
ISeparaie Illustration)
cl s 3N9412
C 6 3D5878
ROD-- ---------------------------·
ROD END------------------------
1
1 0
7 9S 1305
8 3B4604
PIN-----------------------------
COTTER PIN---------------------
l
2 >
_,
9 l N8305 ROD-----------------~---------- l rn
10 482049
11 8l4262
NUT-----------------------------
LINK-------- --------------------
1
1
,,
;:o

lZ{ l B1406
4 B486 3
Pl N~---------------------------
WASHER--------- - --------------
1
1
,-
r
)_,,
13 4H2792 ROD EN0------------------------ l
14 4 8 52 71 WASHER------------- ----- -- ----- ~
2
15 S1588 BOLT------------ ---------7------ 2 C,
16 l N82 95 LEVER------------------ --------- 1
C117 5NJ 7 03 SPACER---------- ---------- ---- - 1
w
-..,J
18 48 427 6 WASHER------------------------ l
19{ 2A5546 BOlT---------------------------
1H3244 LOCKWASHER------------------- 1
l '°m

I
Cl20 l 8030 NlJT---------------------------- 7 fll
21 9M4252 BUSHING------------------------ 1 z
2A4133 PIN-----------------------------
22 { 3B4607 COTTER PIN--------------------
1 ©
1
C 5N52 7 9 PLATE---------------- ----------- l z
m
c 4 S1615 BOLT------------------------- 6
:r1-\1
1 r I
C l B42 02 NlJT-----------------------------
C 6 5 P537 WASHER-c---------------------- -
2
6
\ \ . jj C l84504 LOCl(WASHER-------------------- l

, 221 814
C INDICATES CHANGE

1 N8293 SOLENOID SHUT-OFF-Type 2


Also part of 3N878 Automatic Start-Stop Arrahgement listed on Page 73
3L2871 Solenoid parts are shown on Page 7 4. Refer to Automatic Start-Stop Chart shown on Page 7 2C for usage

r- l_ ~,,~$~ ·-•- tf ·1
r::~i:1.--,~-~,'~/ y~
1ft' "
h~•e,.r
•~'#~ ~•
'f/ii;!:;;d ~'M~., ·
~ .:;.-":l_
~-·[ ' • •. i.
• ;..,;;
_,;1·· . i';•'•-''1
==!_\;,·;_: _____ .,..,..,.
l;.,,;-a,,{
.. ,. ...
·
t..z,-;J ._ fr..> [ _t,: .. L_L:_(__ I • •• L_ '1
[- F: l [ [ - [_ L__ - l
C [_ L - L -- L_ - L --

1N8293 SOLENOID SHUT-OFF GROUP-Type 3


Also part of 3N878 Automatic Start-Stop Arrangement listed on Page 73
3L2871 Solenoid parts are shown on Page 74
~efer to Automatic Start-Stop Chart shown on Pgge 72C for usage

,.~
REF.I
NO.
PART
NUMBER
DESCRIPTION
t:
r--,
l l N8309 BRACKET------------------------ 1
2{ 8f 697 4 BOLT---------------~------------ l
4B42 78 WASHER-- ----------------------- 4
3 3 B45 06 LOCKWASHER-------------------- 3
4 3L2871 SOLENolO ASSfM. ---------- ---- 1
ISepiirale Ill ustrallonl
CI 5 5 L4872 ROD----------------------------- 1
6 3 D587 8 ROD END------------------------ I
7 951305 PIN-------------------- --------- 1
8 3B46 04 COTTER Pl N------------------- -- 2
9 l N8305 ROD---------------------- --- -- - 1
CI10 4 8 204 9 NUT-------------------------- --- 2
11 8l4262 LINK---------------------------- I
12{ 181406 PIN---------~------------------ I
4 B486 3 WASHER ---------- --- --- -------- I )>
-f
13 4 H2 792 ROD END--------------------- --- 1 --i
14 4 B52 71 WASHER------------------------ -
15 S 15 88 BOLT-------------------- ---- ----
2
2
>
16 1N8295 LEVER----------------------- ---- 1
0
:I:
17 5N17 03 SPACER-- ----------------------- 1
18 4 B42 76 WASHER------------------------- I ~
19{ 2 A 5546 BOLT---------------------------- I
m
1H3244 LOCKWASHER-------------- --- -- 1 z-f
20 1B4330 NUT-------- -------------------- 7 (/)
21 9M 42 52 BUSHING------------------------ l
'{ 2A 413 3 Pl N----------------------------- 1
22 3B46 07 COTTER Pl N-------------------- -- I
23 5N 527 9 PLATE-------------------------- - 1
24 S 1615 BOLT---- ----------------------- - 6
; :11-1
7 tI \
25 1B4202 NUT----------- ------------------
26 5 P5 37 WASHER --------------------- ----
2
6
"- \ \_j! ~7 384504 LOCKWASHER-------------------- I

C IN0ICATtS CH AN GE 224445 --.J


C1l
0:,

...;,,.::- . _:•.~:-:
•·· !"~t·.::.:·~..:-~-:.·· ;._~.· .-~
f'"
"
Q,
5 6 10 11 12 13 14

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I 15
g

I 1 ()

I 8 ~
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I ~
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I 7- / ;/ , , - - ~

(( 0
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t~
.4 --..J
,0
_=j L ___~ · 0,

m
z
G)
2 REF.I PART DESCRIPTION QTY
NO. NUMBER

I 5B8978 TEE---- -- --- ~- ------- - ------ ----- 1


S1613 BOLT---- ----------------- ----- - 3 z
,n
g 3B4504 LOCKWASHER- -- ------ - - -- ----- - 3
2 685072 BUSHING--- ----- --- -- ----------- 1 9 6L2911 BRACKET- ----- -- -- ----- ----- ---- l

~1 I
1
"''Lf1
,L--~
I -
3 2L3402
4 7L4847
5 4F8184
6 5L6435
I A 1460
SWITCH--------------- ----------
COVER-- ---- ------ - ---- -- ------
BUSHING----- ---- --- --- ------- -
CONTACTOR-----IWater Temp. 1--
BOLT----- : ___ ______ __ __ ______ __
I
1
1
l
2
10 2 N7124 SWITCH---- - --{ Pressure)- ------
11 3B9406 FITTING - --- ------------ - --------
12 3H3380 HOSE ASSEM. -- -- -18 .25" Long) -- -
13 3B8995 FITTING------ -- --- --------- - -- -
1
l
I
2
14 1Fl344 NUT-------------- ----- -------- I
7{13 B4 508 LOCKWASHER--- --- --- --- - --- --- 2 AI 1s 458385 TUBE- ---- -----~--- -- ------35. 97"
2M849 WAS HER- - --- --- -- - ----- --- -- --- 2 16 7 B8559 CLI
A ORDER BY THE FOOT 114778

8L4249 CONTACTOR GROUP-Type 1


Replaced by 3N8979 and 3N6527 shown on Pages 768 and 1008
Part of 3N878 Automatic Start-Stop Arrangement listed on Page 73

-~~'['• ;~ ,-=~'"''~'" ';~ .ii &JI'-( i.; ~ • · ~Ctf~'f;'.'C!J\j ~ C" ,,:,,[' ', - ~,
--r --r ·r r --
(_ - F--r•·· c (- __ _
[ [_ r- [- r

8L4249 CONTACTOR GROUP-Type 2


Replaced by 3N8979 and 3N6527 shown on Pages 768 and 1008
Part of 3N878 Automatic Start-Stop Arrangement listed on Page 73

I
REF.I PART I DESCRIPTION IQTY
I C
NO._ NUMBER .

l 4H8878 CUP----- --- ----- . ---- -- ----- - -- - 1


.I C 2 4B4278 WASHER------- --- -------- --- - -- - 2

' 3 6L3616 CONNECTOR---- -- --- --- ----- --- --


2 C 2
4 386552 ELBOW--- --- -- - ------ --- ------- -- l
I r'
I
6 C
C
C
5 lS4836 SPACER - -- -- - ---- --- ----- -- --- -- ·
6 Li 352 BOLT - - --- --- ------- - - --- ---- - ---
I
l
I 4- I C 7 5K9243 ELBOW ---- - -- -- ------ -- - --- -- -- - -
3N4678 TUBE ASSEM. - --IR. H. Mauntedl---
2
I

-,I
C 8
I C 3N4679 TUBE ASSEM. ---IL H. Mounted) -- - l

I ( ~ 9 6,L 29ll BRACKET----- 0 - - - - - - - - - - - - - - - - - -


1Al460 BOLT- -- --------- --- - - - --- - -- ----
1
2
~ V-8 AND V-12 V-8 AND V-12
18
I WOODWARD
_j
'-')
I I HYDRA-MECHANICAL
_j Cl
IO 384508 LOCKWASHER--------- ----- -- -- --
9Bl006 WASHER---------- --- --- --- --- - --
2
2
L -GOVERNOR
--- L_~VERN~ 11 2N7124 SWITCH----- - --(pressure J--- -- ---
12 Sl613 BOLT--------------------- - -- - ---
1
3
~
-I
LOCKWASHER-- --- - -- -- -- ---- -- - - 5
C 13 3BA504
C 6F8868 Cl.AMP- -- --- --------- - --- - -- - -- - 4 ►
()
,-~ C 14 Sl615 BOLT ----- ---- - ---- -- - ---- ----- --
BOLT--- -- ----- --- - -- - - - - ----- - - -
2
2
::t:
WATER REGULATOR
HOUSING
C
15
1B4330
7L4847 COVER-- -- -- -- ------- --- ---- -- - - - I
m
s
SWITCH-- - --(pressure J- --- - --- -- - I
l __ J 2L3402
C 116 4H553 FI TT! NG------------- - ----- - --- - - I z-I
13 -14 C 17 IF9369 TEE------- - - - - -- --- ------ ----- - -- I u,
lS 5L6435 CONTAClOR--lwater temperature) -- I
4F8184 BU SH ING------- ------- - - -------- I

.~ ! ~, !
Kl7-3
7

- FUEL ___
FILTER
_!OUS~G__, • TO 9
GOVERNOR
HOUSING
16 15
10
C INDICATES CHANGE 154397 --J
0-
)>

.... _....... ....~:-· ~.-. !;"_


76B ATTACHMENTS
-
MOUNTED ON --r-
AIR INLET MANIFOLD

€}

TO
TERMINAL
STRIP

TO TERMINAL
STRIP

NOTE IREF
HO
PART
HUMBER QTY PART NAME
MOUNTED ON 1 2N71 24 1 SWITCH !OIL PRESS)
WATER CROSS MANIFOLD 2 9G8010 1 SWITCH AS (FUEL PRESS)
6V8376
98723 3
37C541 7
2 SCREW-MACHINE
2 LOCKWASHER
1 CONTACTOR tWATER TEMP\ --, , i
410828

3N8979 C0NTACT0R GROUP


Refer "To Automatic Start".'"$top Chart Shown On Page 72C For Usage 7
'·I
..·!

.·-,• \,,,,,.--
• • 1

-·- 1
I.
j

-• i.
.....
-j -
ATTACHMENTS 77

9 8 7
REF. PART
DESCRIPTION QTY
NO. NUMBER
6 3N8 54 BOX-- --------------- -- - -- ------- l
C 1 9M5520 SCREW-- --- --- --------- ---- - ---- 4 < 4B 1318 SCREW - -------------- -- -- ----- .. - 2
2 3N855 COVER--- ---- ----- -------------- 1 7
3 B4504 LOCKWASHER------------------- - 2
3 5L8546 STRIP------- - ----------- - --- ---- I 8 8 L4242 STRAP - -------- --- --------------- l
4 401260 STRIP---- --- ---- --- ---- --- --- --- 1 S 1588 BOLT--------------- -- ----------- 2
9 B7155 SCREW--- ----------------- ------. 2 3 B4506 LOCKWASHER------ - -- --- ------- - 2
5 4B2047 NUT----- -- -- ---- ----------------- 2 9
4 B5 2 71 WASHER--------- - --------------- 2
3 B4502 LOCKWASHER -- ----- - ------------ 2 3H 213 7 SPACER-------------- -- -- -------- 2
C INDICATES CHANGE 206952

3N857 JUNCTION BOX GROUP


Part of 3N878 Automatic Start-Stop Arrangement, 3N8309 and 3N8310 Shut-Off
Arrangements listed on Pages 73, 100E and 100F. Refer to Automatic
Start-Stop Chart shown on Page 72C for usage

5Ll764-COVER:__ - - - - ____ I
(PART OF BOX ASSEM. SLl767)

4B1221 - SCREW _________ __ I


(PART OF' BOX ASSEM. 5Ll767)
- - - - 6F8974 -TERMINAL STRIP_____ I
- - - 6F9l35-STRIP_(MARKER) ______ I
- - - - 5H487 I -PLUG _____ - ____ 4

- - - 7F6518-BRIDGE- - - - - - - - - - 2
/USED WITHOUT AUTOMATIC
START - STOP)
- - - - 5Ll767-BOX ASSEM. ________ I
- - - 5L2579-GROMMET - - - - - --2
L-1351-BOLT-- - - - - - - __ 4
'i I . /USED WHEN JUNCTION BOX IS
MOUNTED ON L.H. SIDE)

S-1594-BOLT------ - - - - 4
(USED WHEN JUNTION BOX IS
MOUNTED ON R.H. SIDE)

3B4506 -LOCKWASHER _ - - - -4
- - - - 5L22l2-STRAP- _______ -2

I;
- - - 4F87I I-PLUG- - - - - - - - - - 2

-----<BF57.5B-SCREW------ - - _4
3B4504 -LOCKWASHER _____ -4

L 5LIB81-WIRING DIAGRAM.- - __ I
LJJ=~~J::j-'::::,,.,;::::::.,41--_____J 4B 1233 -SCREW- __ - _ - - __ 2
4B2047-NUT- _ - - - - - - - 2
3 B4502 -LOCKWASHER- - - - - - 2
6605.2
i
L 5L.2592 JUNCTION BOX GROUP

.[
~, I
~ ;.._ _
77.01 ATTACHMENTS

1-
i
!
2 3 I
:-
i
!
i
I

-
I

"V PART !REF PART


PART NAME NUMBER an PART NAME
NOTie
B , NUMBER
NO
46428 1
QTY
1 WA~nc~
NQTie NO

2 5N9292 1 PICKUP AS - MAGNETIC


3 7N9738 1 HOUSING-RECEPTACLE
7N7779 1 SOCKET
7N7780 1 PIN-CONNECTOR
·-::
-

B·USE AS REQUIRED
A- 338002

7W3355 MAGNETIC PICKUP GP


An Attachment
~
>
r
C INDICATES CHANGE FROM PREVIOUS TYPE

~
>
-<
(/)

(j)
<
m .
(/)
0
m
;;c,
14 ~
t11
>
r
.,,
;;::c,

REF. PART
z NO. NUMBER
DESCRIPTION QTY DESCRIPTION QTY
'r-
C .
~
6L4407 WIRING KIT GROUP--------------
Consisting of,
1 I
l 4S7832
2 7l4720
GLOW PLUG----------------------1
LEAD ASSEM. --------------------
8
2

;;::c,
m 6B2501 WI RE------(6 Gaugel-----10 feet 1 3 2M5301 TERMINAL---------------------- 8 0
m
;;c, 6B2500 WIRE-----(10 Gaugel------5 feet 1
4 I (4 in each 7L4720 Lead Assem. l
7l6612 fWIRE ASSEM. -------------------- .1
w
....,

l
458787 WIRE-----(14 GaugeJ------2 feet 1 -0
6L4408 SPLICE------------------------ 1 5 7L6613 lWIRE ASSEM. -------------------- 1 to
~ -
2L9724 CLIP--------------------------- 5 7l6614 {SHELL-------------------------- 2
I 6 I M6018 TERMINAL---------------------- 2 m
2L8049 TrnM INAL----IN,. JOSmwl I
m
z ~2Rl033 WASHER----------------------- 2 z
r--- - - - - - - - ---- -
2L8051 TERM I NAL-----15/16" Screwl I
(I each in 7L6612 & 7L6613 Wire Assem. l 17 9F3099 SW ITCH--------(Magneticl-- - ---- - 1 (i)
2L8052 TERMINAL-----(3/8" Screw) 2
0 7 7L6462 BRACKET AssEM. ---------------- 1 2
zrn
;;c,
2L8054 TERM INAL-----(1/2" Screw)
(Used with No. 6 Wire)
3
CI 8 8S3617 CHAMBER ASSEM. ---------------- 8 18 rF2294
8F908 WASHER -- -- -- -- ----- -- -- - --- -- 2
0 2L8066 TERMINAL----(No. 10 Screw)---- 4 9 5Hl012 GASKET-------1.125" Thick)------- 8 4M62 LOCKWAS HER-- -- --- -- ----- ---- 2
m (Used with No. IO Wire) 10 5H9792 GASKET-------1.163" Thick)------- 8 {4B2043 NUT--------------------------- 2
;;c, 19 LOCKWASHER------------------ 2
2L8076 TERMINAL----(No. 10 Screw)---- 2 11 4B4280 WASHER------------------------ - 6 384501
z (Used with No. 14 Wire) 12
13
7L6614 SHELL----------------------------
7L8212 PLUG----------------------------
2
2 20 2S2342
(Parts of 9F3099 Switch)
SWITCH ASSEM. -- --------------- 1
(j) 8L8413 TIE-------- (5. 5" long)--------- 4
3S2093 Ti E------------------- .-------- 1 Cl 14 6L7816 RING----~----------------------- 8 rVER-------- -- -------- ------ - l
{8F3437
-0 9F8292 CONNECTOR------(Q;:;:;o l----- 1 1B4330 NUT----------------------------- 2 21 5L7200 SCREW------- --------- -- -- --- - 1
)> 15 I 3B4504 LOCKWASHER---- ---------------- 2 3B4501 LOCKWASHER------------ --- --- I
9F8294 CONNECTOR------( t;;;g)----~ 1 {
;;c, (Parts of 2S2342 Switch Assem. l
,--l 4B4276 WASHER------------------------- 2
(/)
126614
5L7305 STARTING AID GLOW PLUG GROUP-32 Voit

,~,. ~ ..
- b ~~·~liJ,. .<!.': ·••: .• ·;-:,·'.•.
I ... ii..~:,:<} --·~ ., ..;, (
~-~~ ·, ·L _ _ .
.. I ·_ [ r .. : •r ;,,-.-., [ ~ ;•· (
.L __ ~ --- -- - ----L - --'--f -- ,_. L ---f - -[ __ - [ -r ·-r
ATTACHMENTS 78A

REF. PART QTY


DESCRIPTION
NO . NUMBER

1 1P7324 GLOW PLUG---------------------- 2

J
.__J
151858
L
'.
3N7679 GLOW PLUG GROUP-24 Volt-4 Required

-~
J
I

\_t=--lr ,,,
,. .

'
.:.

( l
I

----·
REF. PART DESCRIPTION QTY

'r -7 NO. NUMBER

l 1P7932 GLOW PLUG----------- -----------


~
2
( . I
I) -"\- - J - - - /

1-,
~- _ _PRECOMBUSTI ON
CrAMBER
1

L_J 1511159

3N7680 GLOW PLUG GROUP-32 Volt-4 Required


\

•··
. . ~.
•;.,

- I
-...J
a,
cc

~{?) 13 ()
2 8 ►
-I
11 rn
.,,
;;tJ

,....
r-
C INDICATES CHANGE ):,,
! ORDER BY THE METER ;u
J
0
REF. PART DESCRIPTION QTY. 15 <,.>
NO. NUMBER
18 " 17 -..J
1 6L7816 RI NG-- ----------------------- 8 -0
2 7L8212 PWG- . - - ----------------------- 2 7L6612 WIRE ASSEM. ---------------- - 1 0,
3 7L6614 SHELL--------------------------
4 4B4280 WA SHER------------------------
2
6 cj
n{ 5P6020
II ncludesl
WIRE------. 5 m(23.12 in. I
20 85 77 I 3 SWITCH ASSEM. ----- -- - - - - - - - - -

8F3437
II ncludesl
LEVER---------- - --------
0
1

1
rn
z
5 1P8005 GAS KET----------------------- 8 7L6614 SHELL----------------------- 1
6 7L4720 LEAD ASSEM. ------------------ 2 14. 3M6 .0 l 8 TERMINAL------------------- l 21{ 5 L7 200 SC REW--------- ---- -------- 1 (j)
---- 3 B 45 01 LOCKWASHER----------- - - - --- 1
7 2M5301
(Each Includes)
TERMINAL------ ---- - ------- - 4
2Rl 033 WASHER----
C 15 9F3099 SW ITCH--------- --------------
l
2 C 7H27
22{ NUT------------------- - 1 z
m
C 6F253 LOCKWASHER--------------- 1
8 853617 CHAMBER ASSEM. ---- 8 (Each I ncludesl :
C 9F9327 SCREW-------- - ---------- ---- 3
9 5L6748 BRACKET ASS EM.--------------- . l 4F2294 NUT- ----------------------- 2
C
23{
9F8125 LOCKWASHER--------------- 3
II ncludes) 3L6789 LOC KW ASHER--------------- 2
10 S 1613 BOLT----------------------- 4 1~ 8F908 WASHER-- -------- 2 GMG00698 FORM----- ------·---- 1
7L6613 WI RE ASSEM. NUT----------------------- II nstallation Instructions for
11{
--- 1
n{ 482043 2
857713 Switch)
CA 5P6 020
7L6614
(Includes)
WI RE--------1. 5 m(59.12 in. l
SHELL----------- -- 1
3 B 45 01 LOCKWASHER---------------
18 9F9203 CONNECTOR---------- ---- -------
184330 NUT--------------------------
2
2
4
• 6L4407 WIRING GROUP---- ------------
(Separate Illustration)
1

12{ 3M6018 TERMINAL--- ----------- -----


--
1 19{ 384504 LOCKWASHER-------------------- 4
2Rl 033 WASHER-- 1 4B4276 WA SHER------ ------ . 4
t NOT SHOWN 230005
-

3N7673 GLOW PLUG MOUNTING GROUP-24 or 32 Volt


6L4407 Wiring parts are listed on Page 73

r-~~:-1 (_ _ r-::-- - \ { r~---~ I ___· r


( ,\
r
- \. ·c-
(T - l ( --------- ---

3N767g GLOW PLUG MOUNTING GP-24 VOLT OFi 32 VOLT


Type 2. Part Of 6L4407 Wiring

~
\ir) 13
8
II
16

C IND I CATES CHANGE


~
1 ORDER BY THE METER ►
C')
20 ::i:
REf.l PART 3::
NO . NUMBER
DESCRJPT.ION OTY.
m
l 6 L7 816 RING--------------------------- 8 17 2
2 7L 8 212 PLUG--------------------------- 2 7L6 612 WI RE AS SEM. ----------------- -t
(/)
3 7L6614 SHELL-------------------------- 2 13 (Includes) C 20 7N4160 SW ITCH AS SEM. -- lheat-slarll---- l
4 4 B 42 80 WASHER------------------------ 6 { 5P6020 WIRE------.5 ml23.12 in. I (Includes}
l 8F3437 LEVER- --------------------- 1
5 1 P 8005 GASKET- -- --------------------- 8 7L6 6 l 4 SHELL----------------------- 1
6 7L472Cl LEAD ASSEM. ------------------- 2 ·14 3M6018 TERMINAL------------------- l 21{ 5L7 200 SC REW---------------------- I
(Each Includes) { 2 RI 033 WASHER-------------------- l 3B4501 LOCKWASHER---------------- 1
7H 27 NUT----------------------- 1
7I2M5301 TERMINAL-------------------I4
8 8 S 3617 CHAMBER ASS EM.--------------- 8
15 9 F3 0 99 SW ITCH------------------------- 2 22{
6F253 LOCKWASHER--------------- l
(Each Includes}
9 5L6748 BRACKETASSEM.--------------- 1 4F2294 9F9327 SC REW----------------------- 3

~
NUT------------------------ 2 23{ 9F8125 LOCKWASHER--------------- 3
10 S 16 I 3
(Includes)
I
BOLT-----------------------· 4
7L66 l 3 WI RE ASSEM. ------------------- l
l 3L6 7 8 9
8 F9 08
{ 4 B 2043
LOCKWA SHER----------------
· WASHER---------------------
NUT------------------------
2
2
2
17 3 B 45 01
11
{
ll 5P6020
7L6 614
12 3M60J 8
{Includes)
WIRE--------l.5ml59.12in."I
SHELL-----------------------
TERMINAL-------------------
LOCKWASHER---------------
18 9F92 03 CONNECTOR---------------------
1B43 30 NUT ----------------------------
2
2
4
• 6L4407 WIRING GROUP------------------
(Separate Illustration)
I

19{ 3 B 45 04 LOCKWASHER-------------------- 4
{ 2 Rl 033 WASHER------------------- 4~2 76 WASHER-- ---------------------- 4 I .....
a,
I NOT SHOWN 230006
?'
-~
0
:--c -~- r-- L'"- L L_

5l1019 ALTERNATOR GROUP-32 Volt, 60 Ampere


5L1243 Alternator, 6L5397 and 6L5658 Regulator parts are shown on Pages 80 and 81
For 30 Volt application substitute 6l5658 for 6L5397 Regulator Assembly. Only separate parts serviced

I-WIRING KIT GROL/P____ 5L2320 I -BOLT __ (1.75.LONGLS 1571 -5L3935-BRACKET __ _ _____ :__t
CONSISTING or: f -LOCKWASHE:R ____ 3B4506 ·s 1594-BOLL ___ ((LONG)_ ___ I
t 27FT. WIRE: __ (NO.IO) ___ 4S878 I-WASHER _____ _ 4B4278 - - - - l 3B4506 -LOCKWASHE:R __ __ __ _I
e 22fT.WIRE__ (N06.) ___ -4S8784 2 - INSULATOR __ ___ 5LI 64 7 ~B4278 .- WASH[R __________ I
I-MARKERS_ (CARDOr:)__fL9899 , 11 D Ill - - 5 l 3 9 8 0 - V E E BELT SET__ _____ f
.ii---.
1~,,,U,,,~!I~~ (CONSISTS OF 2 BELTS)

!
10-CLf P __________ 2L9724 Ll413-PULLEY __ (DRIVE) _____ f
385412-NUT ___ (SLOTTED) __ __ !
0-TERMINAL(NO.IOSCREW)2L8049
2-TERMINAL(fscREW)_ -2L8050 LI
I ,,I 9S1302-WASHER ______ ____ I

t-TERMI NAL--!fSCREW)_ 2L8052


2-TERMINAL-(~ SCREW)--2L8054 ~
2-TERMINAL_(,l'scREw) _2Leo5 1
(USED WITH NO.e WIRE)
I MOUNTED ON
ACCESSORY
DRIVE
-
-
3B4620-COiTER PIN ______ I
!88707-KEY ___ _ ,_ ___ _ __ I
5L3940-GUARD ASSEM. _____ 1
5LI 552 - PULLEY ..:..(ALTERNATOR)_ I
7L5919-WIRING DIAGRAM ___ I

t
-TERMINAL-(NO.IOSCREW}-2L8O66
5-TERMINAL-(f~REW)___ 2L8067 - 5Ll647-INSULATOR _____ _ _ _2
2.-TERMINAL_(, SCREW)-2L8069
2-TERMINAL...(fSCREW) ___ 2L8071
S 1571-BOLT- -{l.75,,LONG) __ __ I

_,
-f
_____.;!047 17-NUT- - - - - - - - - - - _f
(USED WITH NO.IO WIRE) 3B4506-LOCKWASHER _______ f )>
f2-TERMINAL_(rscREW) -2L8077
1t-TERMINAL-(NO.IOSCRCW)-2L8076
(USED WITH REGULATOR WIRE)
I-ALTERNATOR ASSEM.--5L1243
(SEE SEPARATE ILLUSTRATION)
~* !fB4278-WASHER- ______ __ I
L 1351-BOLT __________ _ f
7104717-NUT ___________ _ f
,3 B4506 -LOCKWASHER __ ____ _I
0
:I:
s;
m
z
I-BOLL(2.25.LONG)----L 207 i ORDER BY THE FOOT -I
I-NUT.:. - - _ - - - - - _1D4717
en
&NOT PART OF ALTERNATOR
1-LOCKWASHER- _____ 3B4506 GROUP 5 LIOl9
I-WASHER _______ 4B427fl_ C INDICATES CHANGE
2-INSULATOR---- --5ll 647 L 1351-BOLT __ _________ 4
I-BRACKET------_ 6L9819 -----.i384506-LOCKWASHER _____ 4
., I-AMMETER ________ SM 7892 .484 278-WASHER ______ __4
.6L5397-REGULATOR ASSEM. __ I

c:=:~~==~e,!'.i)~ ~\ -OR-

~
6L5658-REGULATOR ASSEM ,JA
SEE SEPARATE ILLUSTRATION)
\ ~ 2H3755-BOLT-l.625" long)- 2 - - - - - - 6L3484-WIRE ASSEM. - - - ___ I
-OR-
~
AMP R[S
S 1616-BOLT ____ __ ____ _3
4Bll88-BOLT-ll.11. 5" longl-2C 384504 - LOCKWASHER ___ _ _3
104716-NUT ------------ 2
3B4505-LOCKWASHER---- 2 4B4276 - WASHER _______ _3
2 N7744_ SWITCH -IC
4B4277-WASHER--------- 2 115544
-..J
,o
.~
-..J
-0
1 C_2__ _ ·-. 9 12 13-U-14 9 5L3980 VEE BELT SET-- - ---12 belts)- --- --- 1
>

~
10 S 1591 BOLT------- -- --- ------ -- - -- -- --- - l
OIL .. 11 3B4506 LOC KW ASHER- --- -- -- - -- - --- -- --- 8
- PUMP 12 1B8707 KEY -- -- --- -- -- - --- - ----- -- -- -- -- 1
I
I
OUTLET
TEE 15
13 3B1915
14 4B4278
BOLT ------ - -- - -- -- --- -- - --- -- ---
WAS HER----- -- --- ------ - -- --- ---
2
8
3B5412 NUT - ---- ----- - -- -- - -- --- -- -- --- - I
15 3 B4620 COTTER PIN------------- - -- -- --- I
951302 WASHER--- --- ---- ---- -- -- ---- -- - I
BOLT -- ------------------ -- ---- - 5 ()
16 51588
.~-. 17 104717
18 3N5663
NUT-------------- ---------- --- --
BRACKET ASSEM. ----------------
l
l ~
IT1
l A1460 BOLT--- - ---2 in. (5.08 cml long l ;;o
19 28947 BOLT-------2. 25 in. (5. 72 cml long 1
104719
483388
NUT --- -- ---- - ----- ------ - -- --- -- -
BOLT --- --- --- ---- -- ----- - -------
2
2
",-
r-
184716 NUT---- -- ------ - ---- - - -- - -- ---- - 2 )>
20 3 B4505 LOCKWA SHER- --- -- ---- -- - ---- - -- 2 A1
4B4277 WA SHER-- ------ --- --- -- -- --- -- - 2
21 6L2845 BRACi<ET------(ammeter mounting) I 0
22 3N7349 GUARD ASSEM. ----------- , --- -- I w
-....J
,0
5L2320 WI RIN~ GROUP--------------- --- l ~

fl ncludes) rt1
z
'
A
5P497 WIRE-{14 gaugel-56. 9 dm<224 in. l
5P606 WI RE-6 gaugel--30. 48 dm(l20 in. l
2L8049 TERMINAL-----.-fno. 10 screw!---- 10 (i)
2L8050 TERMINAL---. 25 in.(. 64 cml screw 2
2L8051 TERMINAL--. 313 in. I. 8 cm) screw 1 zm
22 REF., PART OTY 2L8052 !TERMINAL--. 375 in.(. 95 cm) screw I

DESCRIPTION
NO. NUMBER
2L8054 JERMI NAL- --. 5 in. (l. 27 cml screw 3
I 2N7744 SWITCH~------------------------ l (Use with 6 Gauge Wire!
2 881931 BUSHING------------------------ 1 2L8076 TERM! NAL-------(no. 10 screwl- -- 3
21 3 7B32 35 BOLT---------------------------- 1 2L8077 TERMINAL---. 25 in. l 64 cml screw 3
4 3B4508 LOCKWASHER-------------------- 3 IUse with 14 Gauge Wirel
5 2M849 WASHER-- -------------- -- ------ - 3 lL 9 899 MARKERS--------(card ofl-- ----- l
14-11-16 6 3N5660 STRAP--------------------------- l 2l9724 CUP---------- ------------------ 10
7 3N7347 PULLEY-------------------------- 1 8L8413 TIE- --------5_ 5 in. 113. 97 cml long 8
20 8 5LI 413 PULLEY-------------------------- 1 3S2093 TIE--------7. 31 in. (18. 57 cml lonq _1_
i ORDER BY THE DECIMETRE • NOT SHOWN 151216

3N7350 ALTERNATOR MOUNTING GROUP

C- ·Lr..; _;.-i _::•:~L~~~,~~i~,;_;11~g_~:~~-~~~t;\tq~,~~~w~l:~'.':~W-R;;~~;:~t~i~(,";g~ff:~·:'.A~f ;. ',~,.;,~~{.:•'< -::;~>'• t __:___,


- '. -[ ~ -~ [
·-·--[ r .. ..... (
r
):__[ .L -f ·- ·f --··f --r -[ --,-.··7"-- (

3N735d ALTERNATOR MOUNtlNG GROUP-TYPE 2

9 12 13-11-14 9 5L3980 VEE BELT SET------12 belisl --- -- -- 1


10 S1591 Bolt--------------.. -------------- I
11 3B4506 LOC l<WA SHER--------------- -- -- - 8
12 188707 kEY --- ---- -- ----- -- ------ ---- --- I
13 381915 BOLT---------------------------- 2
15 C 14 5M2894 WASHER---- --- --- -- -------- -- --- 8
3 B 5412 NUT - -- -- - ---- ---- -- --- --- -- • -- -- I
15 3 B4620 COTTER PIN---------------- ----- I
9 S1302 WASHER -- -------- - --- -- -- ---- --- I
16 S15 88 BOLT-- ----- ---------- '--------- 5
17 104717 NUT----- ----------------- ----- -- I
18 <3N5663 BRACKET ASSEM. - ----- --------- - I
1Al4 60 BOLT------· 5, i.l cm(2 In. llonr I
19 2B947 BOLT------- 5. 72 cm(2.25 in.I ong l ►
1D4719 NUT·- --------- - ----------------- -
4B3388 BOLT---- -- ------------ ---- --- ---
2
2
=1
20
184716 NUT· --- - • - - ------ --- - ------ -- --- 2 0►
384505 LOC KWA SHER- -- -- --- · -------- ---
4B4277 WASHER-- - ---------- -- - -- - -- · --
2
2
::c
~
m
~
UJ
5L2320 WI RI NG GROUP------------ ---- - - i
(I ncludesl
CA' 5P5675 WI RE -(14 gauge I- 6 m(236. 3 In. I
C! 5 P5624 WI RE-6 gaugel--3 mmS.2 In. J
2L8049 TERMINAL------(no. 10 screwl---- 19
2L8050 TERMINAL---. 25 in.(. 64 cml screw 2
2L8051 TERMINAL --. 313 in.(. 8 cml screw l
REF.I PART OTY 2L8052 /TERMINAL--. 375 in.(. 95 cml screw l

DESCRIPTION
NO . NUMBER
2L8054 fJERMI NAL-- -. 5 in. (l. 27 cml screw 3
l 6L2845 BRACKCT----(Ammeter mounting)· I (Use with 6 Gauge Wire)
2 3 N7349 GUARD AS SEM. ----·· · -·-···· -· ·· I 2L8076 !"TERMINAL---- ---(no. 10 screwl--- 3
3 7B3 23 5 BOLT-···------------------ ------ I 2L8077 TERM! NAL---. 25 in.(. 64 cm) screw 3
4 3 B4508 LOCKWASHER------------------- 3 (Use with 14 Gauge Wire)
5 2M849 WASHER ----------- --- --------- - 3 ll9899 MARKERS-- ------(card ofl------- 1
6 3N5660 STRAP----- -- ------- ------ ------ I 2L9724 CLIP---- - ----------------------- 10 ...,
20
7 3 N73 47 PULLEY------------------------·-
8 5Ll413 PULLEY--------------------------
C INDICATES CHANGE
I
l
8l8413 TIE ---------5.5 in.n3.97 cm) long 8
352093 TIE--------7. 31 in. 118. 57 cm) Iona 2
A ORDER BY THE ME1£R t NOT SHOWN 229541
;
0
...I ....

L
ATTACHME NTS 79B

u
2- 3

REF. PART
DESCRIPTION OTV
NO. NUMBER

4N3986 ALTERNATOR GROUP-- ----- --- ----


(Separate I llustrationI
2 8M7892 AMMETER----(use as required!----- l
C 3 1H4560 NIPPLE-:----------- ---- ------ --- 2

I 3N7682 WIRING DIAGRAM-- -- ---- - -- --- -


(Use without Automatic Start-Stop)
C INDICATES CHANGE ,e NOT SHOWN 206955

3N7683 ALTERNATOR GROUP-24 Volt, 60 Ampere


__, 4N3986 Alternator parts are shown on Pages 79C and 790

.~
'

OESCRIPTION □ TV

4N39 87 ALTERNATOR GROUP ----- ------ - --


(Separate Illustration!
8 M 7892 AMMETER-----(use as required !--- I
C 2 1 H4560 NI PPLE ----(use as required !----- 2

I 3 N7682 WI RI NG DI AGRAM---- ---- ------


(Use without Automatic Start- Stop!
C IND I CATES CHANGE 11 NOT SHOWN 206956

3N7684 ALTERNATOR GROUP-30 or 32 Volt , 60 Ampere


4N3987 Alternator parts are shown on Pages 79E and 79F
.,
.,._
79C ATTACHMENTS

1-
I

i
II
I
I
. '
4 : i!.
13
.·LJ
24

\I
·-
·;I
'· i
:r I
'
. I
J
I

NOffS •••
NO
PART
NUMBER QTY PART NAME •on
REF
NO
PART
NUMBER QTY PART NAME
1 6N18tb 1 HOUSING AS IH" FOLLOWING REPAIR
2 952396 1 BUSHING KIT IS AVAILABLE:
3 9N0943 1 PLUG-BEARING WELL 6N1875 1 KIT-TERMINAL
4 5P3418 1 BEARING-ROLLER (INCLUDES TERMINAL AND
5 6N1968 1 STATOR AS LOAD, BUSHING, WASHERS,
6 9S2014 3 CLIP NUTS AND LOCKWA.SHERS)
9N0939 1 GROMMET
7 2P5616 1 FRAME-DRIVE END ;

8 9S2390 1 RETAINER
- 9 9N0937
10 9S2256
1
1
RECTIFIER AS
GASKET :
C 11 5P7807 1 BALL BEAR ING
12 9S2252 1 SL INGER
13 5P3419 1 RACE-BEARING INNER
14 7F7621 1 WASHER
15 2K4821 1 LOCKNUT
16 9S2254 1 COLLAR-SHAFT
17 9S2008 4 SCREW-HEAD
18 9S2258 1 FAN & BAFFLE AS
19 9S2261 1 COLLAR· SHAFT
20 9S2009 4 SCREW-HEAD
21 · .9S2302 1 ROTOR AS
2..2 6N1945 1 COIL AS-FIELD
C .2:i 9S2007 5 SCREW-LOCKING
24 9N0942 1 PLATE-COVER

C·CHANGE FROM PREVIOUS TYPE

4N3986 ALTERNATOR GP-.24 VOLT, 60 AMPERE-SIDE VIEW•R


Part Of 3N7683 Alternator
ATTACHMENTS 79D
:....J

REF PART REF PART


NOTE NO NUMBER QTY PART NAME •NOTE NO NUMBER QTY PART NA~E
1 952544 7 SCREW-HEX HEAD
2 8H0878 7 LOCKWA SHER
3 6N .1 871 1 LEAD AS
4 6N1944 1 DIODE AS
5 9N0941 2 INSULATOR
6 6N1869 4 NUT AS
7 6N1925 . 1 BRACKET
8 6N1946 1 CAPACITOR AS
9 6N1872 3 SCREW A·S
1( 9N093'8 3 WASHER
1.57MM(.062IN)THK
i 11 3H0240 5 WASHER - PLAIN
I I . 79MM( . 031IN)THK
l'-1 12 3T6354
13 8M6701
1
3
REGULATOR AS
WASHER
I 6N1856 4 BUSHING
I 14 6N1873 1 LEAD AS
.2 SCREW AS
L C
15 6N1870
16 2K4821 2 LOCKNUT
C 1H3244 2 LOCKWASHER

C·CHANGE FROM PREVIQUS TYPE

8·461286

4N3986 ALTERNATOR GP-24 VOLT, 60 AMPERE-END VIEW*R


Tl Part Of 3N7683 Alternator ·
I

,.....I
79E ATTACHMENTS

.l

'--
I
I
l',

,u:; PART REF PART


IIOT'E
"°t NUMBER on PART NAME NOT£ NO NUMBER OTY PART NAME
6N1i, 16. l IHUU!>lNI,; A!> ~o 9N093/ llt<O<;IHltR AS
2 9S2396 1 BUSHING
3 9N0943 1 PLUG-BEARING WELL THE FOLLOWING REPAIR
4 5P3418 t BEARING-ROLLER KIT IS AVAILABLE :
5 6N1968 1 STATOR AS C 6N1875 1 KIT-TERMINAL
6 9S2014 3 CLlP (INCL TERMINAL & LEAD,
9N0939 1 GROMMET BUSHING, WASHERS,
C 7 2P5616 1 FRAME-DRIVE END NUTS & LOCKWASHERS)
·- 8
9
9S2390
9S2391
1 RETAINER
1 SEAL-LIP TYPE
1C 9S2256 1 GASKET
11 2F5721 1 BALL BEARING
12 952252 1 SLINGER
13 9S::Z391 1 SEAL-LIP TYPE
14 7F7621 1 WASHER
15 2K4821 1 LOCKNUT
16 9S2254 1 COLLAR-SHAFT
17 952008 4 SCREW-HEAD
18 9S2258 1 FAN & BAFFLE AS
19 9S2261 1 COLLAR-SHAFT

C
C
2C 952009
2 1 952302
22 3T4278
23 9S2007
4 SCREW-HEAD
1 ROTOR AS
1 COIL AS - FIELD
5 SCREW-LOCKING
.
24 9N0942 1 PLATE-COVER
25 5P3419 1 RACE-BEARING INNER
C· CHANGE FROM ~REVIOUS TYPE

B- 235473

4NS987 ALTERNATOR GP-32 VOLT, 60 AMPERE-SIDE VIEW•R


· Part Of 3N7684 Alternator

I~
ATTACHMENTS 7 9F

l6---fillr----::/11
15

1·2

11-10·9

ltOTE •••
NO
PART
NUMBER on PART NAME NOTE
REF
NO
PART
NUMBER QTY PART NAME
1 9:,2544 / ,,_,<tW-Ht X HtAD
C 2 ·3La 187 7 LOCKWASHER
3 6N1871 1 LEAD AS
4 6N1944 1 DIODE AS
5 9N0941 2 INSULATOR
6 6N1869 •4 NUT AS
7 6N1925 1 BRACKET
8 6N1946 1 CAPACITOR AS
9 6N1872 3 SCREW AS
10 9N0938 3 WASHER (LARGE)
11 3H0240 5 WASHER-PLAIN (SMALL)
C 12 7T5665 1 REGULATOR AS
13 9N0940 1 BOOT-INSULATING
14 6N1873 1 LEAD AS
15 6N187 7 1 CONNECTOR
16 9L6771 1 CAP
17 8M6701 3 WASHER
6N1856 4 BUSHING
18 6N1870 2 SCREW AS

.
C - CHANGE FROM PREVIOUS TYPE

B-335866

4N3987 ALTERNATOR GP-32 VOLT, 60 AMPERE-END VIEW*R


Part Of 3N7 684 Alternator

.,

.......
00
0
>
r 2-STUO ASSEM . __ 998 93 4 989178-SCREW________ I
5L4273- FRAME ___ __ ___ !

4-NUT________ _4B2051 _8H3481- LOCKWASHER--- _I


~
)> . C4-LOCKWASHER ___ I Lo314 5L6487-ROTOR ASS£M ___ I
2-WASHER _______988932 SL4286 -STATOR ASSEM ___ I
-<
<.n 2-WASHER_.:._ ______ 3F371 I _5L4 274-CON NECTOR ___ I
t 5 L4283-BOLT______ 4
.,,.(
. (j)
-
I-STU0 __________ 5L427g
2 -NUT_ _________ 5L4426
5L6489 - R ET AINER ______ !
< 2-LOCKWASHER- __ 8H3481
5L4284-GASKEL ______ I
m
I-LOCKWASH£R_ ___ 3F9556 0
<.n
m
;;o
I-WASHER------7F 4920
;>-BUSHING______ 5L4277
9B8935 -COLLAR _______ J
~
rrl
- I-CONNECTOR __ 6L4468
;;o
>
r -0

z 'r·
C >
;;,:;
~ I-SUP RING ASSEM __ 5L6488
0:,
rn .
;;u
I (PART OF ROTOR ASSEM . 5L6487) 0
w
--J
-0
~ 17.i
I
m
I CI-BEARING ______ 5M3ll4
I-BRACKET_ _____ 5 L 428 5
6L4153-NUT______ _ I
n1
z
z 5L4276 -RETAINER -- ____ I (i)
0 z
;;u 3-WIRE ASSEM. _ ____ 6L3661 5L649Q - SCREW_______ __ 3
m
0
m
;;o I I-FRAME ASSEM _____ 5L8412
9F8125 -LOCKWASHER __ _ 3

z- I 4-BUSHING ______ 5L4282


(j) A NOT PART OF 5Ll243 ALTERNATOR ASSEM .

7:7 4 5L6483-KIT_(POSITI VE RECTIFIER)-3


>
;;u
2-SCREW ________ 5L4507 4 5L6484-KIT_(NEGATIVE RECTIFIER)_3 5L4203-FAN AND BAFFLE
ASSEM. __ _ J
--1
en I 2-LOCKWASHER ____ 7H2 079
2-WASHER ________ 3H240
4 5L6485- Kll::.(BRUSH REPLACEMENT)- I
A 6L4 8 53-K 11:(TERMINAL AND HOLDER}.! C IND I CATES CHANGE 11538(>

SL 1243 ALTERNATOR ASSEMBL Y-32 Voli:, 60 Ampere


Part of SL 1019 Alternator Group shown on Page 79

:~~~.!i'.,~f~:, j ..~!};t~~1~t~~\~\\:Jst~;_:::;1f•;i,,- •i'-,,,~:~:::::


)_ r-~-- ~-- -r :- ---r _ _--i _---~ ··, , - -----r ~
,:1l..4:ti\;.•").i..l:.T,~·
_- ·7 _ -·1. ·- r. ·, -~
ATTACHMENTS 80A

NOTrl~'o'I NLl~'li~R OTT I PART NAME


1 3N4660 5 BATTER Y
2
3
5M9205
1M6119 ,1 TERMINAL AS
BOLT
1M6120 1 NUT
4 5M9204 1 TERMINAL AS
5 1M6119 1 BOLT
1M6120 1 NUT
6 1L5686 <4 CABLE AS
(EACH !NCLUOES)
CB 5P0747 CABLE (00 GA)
7 5M9205 1 TERMINAL AS
8 1M6119 1 BOLT
r
!
1M6120
9 5M9204
10 1M6119
1
1
1
NUT
TERMINAL AS
BOLT
1M6120 1 NUT

B-US E AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE

t B-3~1207

3N4654 BATTERY GROUP-30 VOLT, 300 AMPERE HOURS

'---T
7W0407 BATTERY CHARGER-12 VOLT DC
FOR USE WITH LEAD ACID BATTERr-ES ONLY

iW0408 BATTERY CHARGER-24 VOLT DC


FOR USE WITH EITHER LEAD ACID OR
NICAD BATTERIES

7W0409 BATTERY CHARGER-30 VOLT DC


FOR USE WITH LEAD ACID BATTERIES ONLY

7W0410 BATTERY CHARGER-32 VOLT DC


FOR USE WITH NICAD BATTERIES ONLY

BATTERY CHARGERS
An Attachment

.,
..__
SOA.01 ATTACHMENTS

QTY
1 5M9204 1 M NAL AS +
2 5M9205 1 TERMINAL AS ( - l
(EA TERM AS INCL)
3 1M6119 1 BOLT
1M6120 1 NUT
C 4 2V7397 1 CABLE AS
BO 5P0747 · CABLE ( 00 GA)
5 5M9204 1 TERMINAL AS (+) I
6 5M9205 ·1 TERMINAL AS(-) --.,.i
(EA TERM AS INCL)
7 1M6119 BOLT . /
1M6120 1 NUT
C 8 9G0003 2 COVER
C
C
9 9G0004
10 9G4231

7G9383
2 COVER
28ATTERY-12 VOLT

6
(EACH INCLUDES)
VENT AS
,.·.,
C 11 8L8413 2 STRAP-CABLE J

B - USE AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE
0-0ROER BY THE METER
- I

B-401308

]
..
I
7L7872 BATTERY GP I
I
24 Volt, 220 Ampere Hours · -:t:tl
An Attachment \-1;
,..:,1

'1'
'Jf:f
-~
J.~
']1)

L _ __
BOB ATTACHMENTS

-..
NOTE NO QTY I PART NAM!.:
C 1 2V7397 1 CABL E ~S
BE 5P0747 CABL E ( 00 GA)
2 5M9205 1 TERMINA L AS ( ·)
3 5M9204 1 TERMINA L AS(+)
(EA TERM AS INCL )
4 1M6119 1 BOL T
1M6120 1 NUT
C 5 9G0004 2 COVER ( +)
C 6 9G0003 2 COVER ( - )
7 C 7 9G4232 2 BATTERY · 12 V
( EACH INCLUDE S)
2-6 7N0060 6 VENT AS
8 5M9204 1 TERMINAL AS ( +)
9 5M9205 1 TERMINAL AS ( · )
(EA TERM AS INCL )
.....
10 1M6119 1 BOLT

sosos·
1M6120 1 NU T
C 11 BL8413 2 STRAP-CABLE

8 8 8
6-USE AS REQUIRED
C·CHANGE FROM PREVIOUS TYPE
E·ORDER BY THE CENTIMETER
8·405389

I
7L7871 BATTERY GROUP-24 VOLT, 172 AMPERE HOURS 1~
!

i
i

NOTE '~';,' NU~ih QTY PART NAME


1 3N4660 4 BA IISS Y
5M9205
2 1 TERMINAL AS
1M6 119
3 1 BOLT
1M6120 1 NUT
4 5M9204 1 TERMINAL AS
5 1M6119 1 BOL T
1M6120 1 NUT
6 1L5686 1 CABLE AS
CBE 5P0747 CABLE (00 GA)
7 5M9205 1 TERMINA L AS
B 1~C119 1 BOL T
1M6 120 1 NUT
9 5M9204 1 TERMINAL AS
10 1M611 9 1 BOL T
1M6120 1 NUT

,,:-.·

B-USE AS REQUIRED
C·CHANGE FROM PREVIOU S TYPE
E·ORDER BY THE CENTIMETE R
B-321206

3N4653 BATTERY GROUP-24 VOLT, 300 AMPERE HOURS

J
ATTACHMENTS BOC

NOTE NO""' NUOOIER QTY PART NAME


1 2V739 7 1 ICABL E AS
BE 5P0747 CABLE ( 00 GA )
2 5M9205 1 TERMINAL AS (NEG)
3 -5M9204 1 TERMINAL AS (POS)

,-
(EA TERM AS INCL)
7 4 4 1M6119 1 BOLT
1M6120 1 NUT
5 9G0004 2 COVER (POS)
2-6 6 9G0003 2 COVER (NEG)
i 375857 2BATTERY (12 VOLT)
8 5M9204 1 TERMINAL AS (POS)
g 5M9205 1 TERMINAL AS (NEG )
(EA TERM AS INCL)
j- 10 1M6119 1 BOLT
1M6120 1 NUT
4
1-
,_
'
7
10

9 -6
B-USE AS REQUIRE D
E-DROER BY THE CENTIMETER
B-402931

7C1899 BATTERY GP
24 Volt, 66 -Ampere
An Attachment

e-5 IAEF
NOTE NO NU~'A1R on PART NAME
1 2V739 7 1 CABLE AS
BE 5P0747 CABLE ( 00 GA)
2 5M9205 TERMINAL AS (NEG)
3 5M9204 TERMINAL AS (POS)
(EA TERM AS INCL)
7 4 4 1M6119 BOLT

t I
2-6
1M6120
5 9G0004
6 ,9G0003
7 375760
8 5M9204
NUT
2 COVER (PCS)
.2 COVER (NEG)
2 BATTERY ( 12 VOLT)
1 TERMINAL AS ( POS)
9 5M9205 1 TERMINAL AS (NEG)
(EA TERM AS INCL)

T .4
10 1M6119
1M6120
BOLT
NUT

3-5
t
l 7
10

1 9-6
a-use AS REQUIRED
E-ORDER BY THE CENTIMETER
B-403063

7, 7C1900 BATTERY GP
24 Volt, 100 Ampere
An Attachment

,l_
l
......:
ATTACHMENTS 81

1-INSULATOR - - - - - - - 6L5663 6L5663-INSULATOR - - - - - - - 1

1-TRANS I STOR - - - - - - 1S7448 6L5662-TRANS I STOR - - - - - -1

6L5665-SCREW - - - - - - - - - 2
2-S CREW - - - - - - - - - - 6L5665 76.135

6L5397 REGULATOR ASSEMBLY-32 Volt


Part of 5L 1019 Alternator Group shown on Page 79
6L5658 REGULATOR ASSEMBL Y-30 Volt
FOR USE WITH 5L 101 9 ALTERNATOR GROUP SHOWN ON PAGE 79

2-,ERM,NAL- _ - --6B2~ 2F9143- CABLE ASSEM __ 4

,__)

_J

_J

...J

8 - TERMINAL _____ 4F8151


(2 IN EACH CABLE. ASSEM)
44414

5F5276 BATTERY GROUP-30 Volt, 315 Ampere Hours


Only separate parts serviced

ONLY "CATERPILLAR" PARTS GIVE "CATERPILLAR", PERFO_RMANCE

J
. .{lt
. ._, ,-~ '

82 ATTACHMENTS

.....
MOTEi~~ NU~"lih
\L56B6
QTY PART NAME
4 C BL AS
CE
' 5P0747
(EACH AS . INCLUDES)
CABLE ( 00 GA)
2 5M9205 TERMINAL AS ( · )
3 5M9204 TERMINA L AS ( + )
(.EACH AS , INCLUDES) I
9 C 4 1M6119 2 BOLT

I_J
,~
C 1M6120 2 NUT
5 5M9204 1 TERMINAL AS (+ )
6 5M9205 1 TERMINAL AS ( ·)
(EACH AS . INCLUDES)
7 \M6119
1M6120 ,
1 BOLT
NUT
C 8 9G4250 5 BATTER Y• 6V
(EACH AS . INCLUDES)
9 7S5041 3 PLUG ;

I
I

8
3
C·CHANGE FROM PREVIOU S TY PE
E· ORDER BY THE CENTIMETER
B· 32042 0

2N1943 BATTERY GROUP-30 VOLT, 172 AMPERE HOURS


For Use Between 10 Deg.& 30 Deg.Fahrenheit Temperatures

I~ ~-",;

l ~~"'f-::,-
-<:__ ®
. : , 2-3

~ J_ 5-6

5-6

REF. PART DESCRIPTION


~-3!----=--L--
OTV
NO . NUMBER

C
1 5L2378 SUPPORT ASSEM. -·IL. H. )· -----

~
Sl5"
BOLT----44. 45 mmll. 75 in.) long
- OR -
85 9092 BOLT-----57.15 mml2. 25 in.) long
1D4720 NUT--------------------------·
l
6

6
6
rm C
C
5
2Al538
7M2360
BOLT--- , 50. 80 mm(2 in.) long----
- OR -
BO LT----57.15 mml2. 25 in.) long-
WA SH ER-----------------------
NUT-------- ---------·-·--------
12

12
12
C 6{184331 12
C 4D3704 WASHER-·--------------------- 12 384512 LOCKWASHER------- ----------- 12
3 3B45I0 LOCKWASHER----------------- 6
4 5L2377 SUPPORT ASSEM. -·--(R.H. \----· 1
lo-- - - -

C INDICATES CHANGE 229852

5L2381 RADIATOR -MOUNTING GROUP-ENGINE MOUNTED


ATTACHMENTS 82.01

·)·/ .&;y~ . ~
L__ ~ ~ 3 q_ © 3
~ _r- l
___
- --,--- - ~ ! •
GENERATOR I ENGINE :

REF. PART
D ESCR IPTION QT Y
NO NUMBER

I SN 9945 MOUNT ASSEM. -- --- -- -- - -------- 6


2 5 P7 l 97 WASHER-- - ---- ------ -- -- -- -- ---- 6

-- - ·--·- - - - -- - -·~·- - - - - '


230007

BN9564 ENGINE MOUNTING GROUP-FLEXIBLE


Provides A Vibration Isolator Group For A D3 79 Electric Set With
Generator Set Rails & Rail Mounted Radiator

,.,
,i,.

'f/ .-·
~··

REF. PART DESCRIPTION QTY.


NO . NUMBER

IA8063 BOLT-------- ------------- ------- 6


1B4331 NUT--- ---------------. ---------- 6
l WASHER--3. 5mmU38 in. lthick- 6
5 P8248
484283 WA SHER--3. 2mml.126 in. )thick--- 18 ': · .
2 5N9173 CHANNEL----- --- -------- --- ----- I
I 30107 9

5N9172 RADIATOR MOUNTING GROUP


Provides Means To Attach A 3N2458 Radiator Group To Any Of The New
Petroleum Generator Set Subbases

.,_:~-

.
...__
• I

82.02 ATTACHMENTS

REF
MOllS NC N000i1eR an PART NAME
1 .5 N9227 2 PLAh
B 2 OS1583 4 BOLT (USE W/0 SHIMS)
2-3-4 4-3-2 S-3-b 3 5P8248 6 WASHER - HARD
CB 4 OS1626 4 BOLT ( USE WITH SHIMS)

L.::'.'.:..-
5 5N9228 2 PLATE
CB 6 1A0458 2 BOLT ( USE WITH SHIMS)
B 7 9FB369 3 SHIM 2. 65MM ( . 104IN ) THK
B 1H1179 3 SHIM . 76MM( . 029 IN)THK
CB 8 OS1626 2 BOLT ( USE W/0 SHIMS )

----··~""'"r'---~~~:::;;~
..-----·--·· ·;·-· 1 /"-]
j: /:Jt>\:1
B~SE
: •,I ;' \\
I· 7 5-7 \ \ \ :
. ': '. /
=-=--=-==-=--=-==-=--=-===--=-===--=-==-=---=-=::-::-...:.:==--=-==-=-·.! l{""::>-··

.....
B·US E AS REQUIRED
C·CHANGE FROM PREVIOUS TYPE
A-413009

SN9229 MOUNTING GP-RADITOR


Provides Means For Mounting Radiators Used With
The Engine On 8 Foot Wide Family Of 18 In. Subbases
For Use With Kato Generator. An Attachment
.....
/

RADIATOR
I
/ I
ENG I HE

I /
~
_ _ _1__ _ _..r-1
~ - -_ - __
-I '===============~·@@@
1-2-3 '@ @ 1-2-3

~ ✓RAIL
~==db.--===9;:====="'=.!b:=----- ~ \

4 5

NOTE REF PART QTY DESCIIIPTION


110 ·NUMBER
C 1 1A8063 26 BOLT
C 2 5P8248 46 WASHER
C 3 2J3506 26 NUT
4 5N9283 1 . SUPPORT AS.
5 5N9199 2 SPACER

C-INDICATES CHANGE • 345605

5N9285 RADIATOR ·MOUNTING GROUP


Note: Provides A Support & Hardware To Install A Radiator On Engines
Equipped With 13" Mounting Rails
ATTACHMENTS 82.03

RADIATOR ENGIN E

~
@
1-2-3

REF. PAP:T DESCRIPTION QTY.


A 5N q I qq SPACER----·------------------·· 2
NO . NUMBER 5 3N8375 SUPPORT ASSEM. -----·--···· ·- · I
I 2A 1538 BOLT-··· ···· --···-·- -------- ---- 14
2 5P8245 WASHER----- ------- -------- ----- 14
3 l B4 331 NUT------- ---- ----------· ---·-- - 14
• 300910

SN2765 RADIATOR MOUNTING GROUP

I RADIATOR
I
··· - - ~ ... -

BASE

====--=---··•· . ..__.__

NOTf REF
NO
PART
NUMBER OTl DESCRIPTION .: _'., .

1 7W1811 6 CHANNEL
B 9FB369 3 SHIM (SMALL)
B 1H1179 3 SHIM (LARGE)
22A1538 2 BOLT
3 1AO458 4 BOLT
4 5PB248 12 WASHER
184331 6 NUT
B USE AS REQUIRED 332445

?..-
·-
,· 7W5632 RADIATOR MOUNTING GROUP
'f ...t:- For Use With G.E. Gta-30 Generator
''··
if-
,.,!.

t ~·'
~ ---- 'i··
.i:....t...,
ATTACHMENTS 82A

4-3-2-1

27

26

25

24 20

23 11-10 22
16 7B 3235 BOLT····-······················ 4
17 2M i14 9 WASHER························· 4
18 3N2456 BRACE·························· 2
IIU ,AIIT 19 OTY Sl587 BOLT················~·········· 2
H0.-11
3N2295 TUBE ASSEM. ••••••••••·•••••·••• I
I 9S 1366 BOLT··························-· 2 20 4L7885 GASKET························· I
2 l D4 719 NUT····-······················-· 2 7L 3202 COUPLING ASSEM. ·····-········· 1
3 384508 LOCKWASHER··················· 8 Zl 8L8586 SEAL-········-················ 2
4 2Mi149 WASHER························· 6 Z2 3N2293 ELBOW··························· l
i,
5 3N2457 ANGLE·························· 4 5L2442 GASKET························· I
'.
r.'·
6 3N2455 TUBE ASSEM. ••••·•···••· •·••·••• I 23 1 B5174 PLUG···························· 2
·1:
7 2 NS6il GASKET························· 2 S 15 97 BOLT···························· 2 I I •'
1:·;,
8 6L9850 CAP··········· ·················· I 24 184201 NUT····························· 2 ....
9 5L2451 RADIATOR ASSEM. •••·••··•••·•· l 3B4504 LOCKWASHER···················· 2
!Separate IUuslralion I 4 8 4 2 76 WASHER························· 2
10 S1588 BOLT···························· 14 25 5L24 34 BRACE·························· 2
11 384 506 LOCKWASHER··················· 14 26 T318 BOLT···························· z
12 5M2894 WASHER························· 8 384507 LOCKWASHER···················· z
13 3N2451 COUPLING ASSEM. •••·•···••·•·• 4 C 27 6H2367 TUBE····························· z
14 3N2450 SEAL ASSEM. ··•··•··••···••••• 2 . C 28 6l3616 CONNECTOR······················ 2
l.!l.:. 5,i,;3::.:,N:..:2..::.4~54:..L,.,:.!TU:.:B"'-E.:. :.A:..:SS:.:EM"-"-,·_··_·_
· ·_··_··_·_··_··_··_·_·...L.....!.Jl C 29 3N625 l TUBE ASSEM. ·••••••••••••••••••• I
C IND ICATES CHANGE 140331

3N2458 RADIATOR GP
Type 1. For Use With 3L6834 & 3L6835 Fan
5L2451-Page 84
,~ -
:~
V•
·:· · ~

828 ATTACHMENTS

•e '---'
4-3-2-1
18

i....,

19
3
4
r
·I

30
. ·'-'
!
.;!

2b

25

20
2

·T
23

IIU
NO.
_,.
.,...., DIIClllmCJIII
21

l 9S 1366 BOLT-------------------------- -- 2 19 ,~1)111 . BOLT-------11. 75 in. longl-·------ 2


2 104719 NUT--------------------- -------- 2 C 3N4791
8 20 4L7885 TUBE ASSEM. -------------------- I
3 384508 LOCKWASHER GASKfJ-------------------- l
4 2M849 WASHER---------------------
s 3N2457 ANGLE------------------------
6
4 21
7l3202 COUPLING ASSEM.
8L8586 SEAL--------- -----
-- l
2
C 6 3N4904 ELBOW ASSEM. ------:--------- l 3N2293 ELBOW--- - ----------------- I
2 22
7 2N 568 · GASKET---------- --------- --- 5L2442 GASKIT---------- ------- ------ I
8 6L9850 CAP--------. ----------------- l Z3 1B5174 PLUG-------- --- ---- ----------- 2
9 5L2451 RADIATOR ASSEM. -------------- l S l 597 BOLT------- - ------------------ 2
(Separate Illustration)
10 SI 588 BOLT-------------- ------------- 14
11 384506 LOCKWASHER-------------------- 14
12 5M2894 WA SHER------------------------ 8
24 ◄

25
184201 NUT--------------------------
384504 LOCKWASHER-- -----
484276 WASHER----------------- --- --
5L2434 BRACE -------- -----------------
2
2
2
2
:
·r I

5P56 COUPLING ASSEM. --------------- 2 TJ18 BOLT-------------------------- 2


C 13 5P 57 SEAL------------------ ----- --- I 26
3 B4 507 LOCK WAS HER-------------------- 2
5P54 JOINT ASSEM. ------------------ 2 C 27 3N4867 FLANGE ASSEM. --------------- 2
C 14 SEAL----------------------- 2
5P57 28 6L3616 CONNECTOR - ------------------- 2
C 15 3N4903 ELBOW ASSEM. - - --- ----------- I 29 3N6251 TUBE ASSEM. - ------------------- l
16 783235 BOLT - ------------------- ---- --· 4 lA1460 BOLT-------12.00 in. long!------- 1
C 30
17 2M849 WASHER------------------------ 4 I 88074 WASHER-------- --------------- l
18 3N2456 BRACE-------------------------- 2
C INDICATES CHANGE 143097 ;:I .
3N2458 RADIATOR GP
Type 2. For Use With 3L6834 & 3L6835 Fan
5L245 1-Page 84 T
.,
ATTACHMENTS 83

1<.l
3
4
30

2b

-~

25

24 20

.23

TY

l 9 S1366 BOLT---------------------------- 2 19 1:, I,111 BOLT-------n. 75 in. long I---·---- 2


2 l D~ 719 NUT----------------------------- 2 3N4791 TUBE ASSEM. -------------------- l
J 384508 LOCKWASHER------------------- 8 20 4l7 885 GASK£T--·----·-·--·--- --------- l
~ 2M849 WASHER----------------------· 6 l
5 3N2457 ANGU----------------- -4 21 3P 177 4 COUPLING ASSEM. -------·------
C 3Pl796 SEAL------------·-·-··-------- 2
6 3N4904 ELBOW ASSEM.------------------ I 3NZ293 ELBOW---------------- l
7 2N 56 8 GASK£T------------------------- 2 22
5L244Z GASK£T---------------·-----·-- l
·a 6 L9 850 CAP---------------------------- l 23 l B5174 PLUG--------------------------- 2
9 5L2451 RADiATOR ASSEM. -------------- l S 1597 BOLT---------------------------- 2
tSeparate Illustration! , I 84201 NUT-----------------·----------- 2
IO S1588 BOLT---------------------------- 14 24
384504 LOCKWASHER------------------- 2
11 3B4506 LOCKWASHER-------------------- 14 484276 WASHER--------------------- 2
12 5M2894 WASHER··-------··-·---·-----·· 8 25 5L2434 8RAC£ ------------------------- 2
5P 56 COUPLING ASSEM. -·--·--·------ 2 T3 l 8 BOLT------------------· 2
l3 5P 57 SEAL-------·----·--·---·----·· I 26
3B4507 LOCKWAStt:R-------------------- 2
5P 54 JOINT ASSEM. ----·-------·-·--- 2 27 3N486 7 FLANGE ASSEM. ----------------- 2
14 SP 57 SEAL-----------------··---·-- 2 28 6l36I6 CONNECTOR--------------------- 2
15 3N4903 ELBOW ASSEM. ·--···---·-·-·-·- I 29 3N6251 TUBE ASSEM. -------------------- I
16 7B3235 BOLT---------------·---------- 4 JO I A1460 BOLT--------12. 00 in. long I------- l
17 2M849 WASHER--·------------·--·-··-- 4 l B80 74 WASHER------------------------- l
18 3N2456 BRACE·--------·------·-·-·----- 2
C INDICATES CHANGE 14S4Cl

3N2458 RADIATOR GP
Type 3. For Use With 3L6834 & 3L6835 F.an
5L245 1-Page 84

'j
ATTACHMENTS 83B

1g
3
4
26

20

___J
1111,
'NO.
_,.
'"UIT ,OUC111mON -on
21

I 951366 BOLT------------------------ --- • 2 19 IS 1587 BOlT·-----4. 45 cm U. 7'> in. I long 2


2 104719 NUT----------------------------- 2 3N47Cll TUBE ASSEM. -·--·------------ - -- l
3 384508 LOCKWASlf:R--------·------ - · -- 8 20 4l 7885 GA SKIT--· -----------·--- ------ · 1
-4 2M849 WA SHER--------'-------- -- •- - - -- 10 3 P 177 4 COUPLING ASSEM. -------------·- 1
3N2457 ANGLE------------------·---- --- 4 21
.....J 5 3Pl796 SEAL------------- ------------- 2
·6 3N4904 ELBOW ASSEM. ------··---------- I 3N2293 ELBOW---------·---------------- I
7 2N568 GASKIT-----------------· ·------ 2 22 5L2442 GASKIT------------------------- I.
8 6l9850 CAP------------------- --- ·---· - I 23 185174 PLUG-------------------------- 2
9 5L'2451 RADIATOR ASSEM. -------------- 1 24 lll3616 CONh£CTOR ·------------- 2
..__) (Separate Illustration! 25 3N625 I TUBE ASSEM. ------------------· 1
10 S1588 BOli---------------·---·-------- 14 1Al460 BOlT--···5.118 cm CZ In.I long---- l
LOCKW ASHER---------- -• --- ----- 14 26
11 384506 188074 WASI-£ R-------· ---·---•-- ------ 1
12 5M2894 WA SHER------· -• • --·----------- 8
5P56 COUPLING AS SEM. -----· -·------- 2
.._) 13 5P57 SEAL------ ------------------- - 1
5P54 JOINT ASSEM. -------·---------· 2
14 SEAL----------- ------------ 2
5P57
15 3N4903 ELBOW ASSEM. ------·---------· l
.._) 16 7B3235 BOLT--------------------------· 4
17 3N'867 FlANli£ ASSEM. ---------------- 2
18 3N2456 BRACE -------------------------- 2
162228

3N2458 RADIATOR GP
Type 4. For Use With 3L6834 & 3L6835 Fim
Part Of 5L245 1 Radiator -

:~:;
'
i
I
_',;•

..J
1____
03C CATERPILLAR D3796 ENGIN E

9
10

REF. PART
12
II r
DESCRIPTION QTY
NO . _ NUMBER

l 5N2248 BRACE--------------------- 2
2 5K9243 ELBOW1- - - - - - - - - - - - - - - 1
3 5N226 l TUBE ASSEM. -------------- l
4 6L3616 CONNECTOR---- - - - - - 1
... !
7L3201 JOINT ASSEM. -------- -------- 2 I
5
{
(Each Includes) '
8 l 8 58 5 SEAL------------------ - 2
6 1 A 2029 BOLT------------------------- 8
C 7 5M2894 WASHER--- ------------------- 14

./
,_,
18 •\'

16 17

';c ..T.
'"i •

. ::---
/
• '.•-·w; •;•.
..
..
.. >'

14 , -·>,-~- :

8 4Nl418 GASKET 2 3Pl774 JOINT ASSEM. ------ 1


9 5M6214 PLUG , 1 - 16{ (Includes)
10 4N3311 CAP l 3Pl796 SEAL--------------------
11 8N4885 RADIA10R GROUP 2
1 17 5N2235 'TUBE ASSEM. ------------------ 1
(Separate Illustration l 18 5N2246 TUBE ASSEM. -·••(inlet)-------- l
12 4N3414 GUARD ASSEM. ------------------ 2 S509 BOLT------------------------- 4
13 5H2243 TUBE ASSEM. ------------ -------- 2
1D4707 BOLT 4
19{ 4l5757 STRAP------------
S 1591 BO LT-----------------------
-- 2
1D4718 NUT--·· 4
2
4B1040 WASHER---19mm(. 75 in. l O. D. -- 4
20{ 1D4717 NUT-------------- -------------
2l7018 PAD------------·
2
141 1C1976 WASHER---38.1 mmn. 5 in.lo. D. - 4
4
8D983 MOUNTING· ---- 4
15 •
Sl617 BOLT
9Ml 97 4 WASHER
20
20
---
---
C INDICATES CHANGE 301095

5N2439 'RADIATOR GROUP-1.58 m2 (17 Sq. Ft.) 5 Row-Part 1


FOR USE WITH 4N3465 BLOWER FAN GROUP, 5N4703 FAN DRIVE GROUP AND
4L9622 AND 2N3912 RAIL GROUPS. 8N4885 Radiator parts are shown on Page 83G

-,

I
L_}
ATTACHMENTS 83D

r
!I 13 8N3248 GASKET 1
REF. PART
DESCRIPTION OTY
NO. NUMBER 14 7 B3235 BOLT------------------------ 4
1 4N3306 PLATE------------ - 2 15 IB5174 PLUG 1
2 4N205 SPACER- -- 4 Sl588 BOLT
16{ 1D4717 NUT--
-
6
6
3 S 1587 BO LT----------------------- 2
4 5P8245 WASHER 14 17 7N4600 BRACE ASSEM. 2
5 5N2242 TUBE ASSEM. ---------------- 1 18 5N2221 SUPPORT AS SEM. ---{L H. )----- 1
6 2N568 GAS KET----------------------- 2 Lll78 BOLT ------- 8
7 1 A2029 BOLT ---- 8 19{ 1B4331 NUT--------- - 8
8 5M2894 WASHER - 20 5 P8248 WASHER------- 16
9 5N2238 TU BE AS SEM. --- 1 20 S1595 BOLT 8
IO 5P5991 HOSE---------1. 905 m(75 in.)
I B8471 cup
,
11 3
12 5N222f !SUPPORT ASSEM. ----(R.H. )--- 1
"'~ .~ A ORDER BY THE METER 230012
5N2439 RADIATOR GROUP-1.58 m2 (17 Sq. Ft.) 5 Row-Part 2
FOR USE WITH 4N3465 BLOWER FAN GROUP, 5N4703 FAN DRIVE GROUP AND
7 4L9622 AND 2N3912 RAIL GROUPS
.. ,_..,.,. -

83E CATERPILLAR D379B ENGINE

I
10 .J

7 -20

21
II
r I

REF. PART
DESCRIPTION TY.
NO. NUMBER

l 5N2248 BRACE 2
2 5K9243 ELBOW l
3 5N2261 TUBE ASSEM; l
4 6L3616 CONNECTOR l
7L3201 JOINT ASSEM. 2
5 (Each Includes)
12 - 7
8L8585 SEAL 2
6 1A2029 BOLT 8
7 5M289 WASHER 22
8 4Nl418 GASKET 2
9 5M621 PWG l
10 4N3311 CA 1 I
11 8N4880 RAOIATOR GROUP
(Separate Illustratlonl
1 .J
7-19 i
j

18 13
·. ,
!
16 17
r
.:.. rI
I

.:· f
14 ...-1 •,.

0 0 '-,.• ~. -

12 T573 BOLT------- 8 5N2279 TUBEASSEM. - - - - - l


13 4N6134 GUARD------- 1 5N 2246 TUBE ASSEM.-Unletl---- l
1D4707 BOLT------- 4 S509 BOLT------- 4 '· !
1D4718 NUT------- 4 4L5757 STRAP------- 2 .· '". 1.
l 4B 1040 WASHER--19 mmL 75 In. l 0, D. - 4 S 1591 BOLT------- 2
l C197 6 WASHER--38.1 mm(l. 5 in.) 0, D. - 4 104717 NUT------- 2
80983 MOUNTING------ 4 2L7018 PAD------- 4
Sl617 BOLT------- 22 21 4N3095 GUARD ASSEM.---- 2 ..·::.·•:
--:.,-!
9Ml 97 WASHER------ 22 22 5N2243 TUBEASSEM.----- 2
3Pl774 JOINTASSEM.----- l
(Includes)
3Pl796 SEAL----➔•-.... 2
230013
2
5N2440 RADIATOR GROUP-1.39 (15 Sq. Ft.) 5 Row-Part 1-Type 1
FOR USE WITH 5N4713 BLOWER FAN GROUP, 5N4702 FAN DRIVE GROUP AND
4L9622 AND 2N3912 RAIL GROUPS. 8N4880 Radiator parts are shown on Page 83H
ATTACHMENTS 83D

5 6 7- B

r
TI
REF. PART
NO . NUMBER
DESCRIPTION QTY 13 8N3248 GASKET --------
14 7B3235 BOLT------------------------
l
4
1 4N3306 PLATE------------------------ 2 15 1B5174 PLUG ---- l
2 4N205 SPACER- ----------- 4 Sl588 BOLT ----
16{ 1D4717 NUT-------------------
6
3 S1587 BOLT--------- -- 2
17 7N4600 BRACE ASSEM.
6
2
4 5P8245 WASHER ----------------------- 14
5 5N2242 TUBE ASSEM. 1 18 5N2221 SUPPORT ASS EM. ---{l H. )----- 1
6 2N568 GAS KET------------ 2 Lll 78 BOLT ---- 8
7 1A2029 BOLT------------------------- 8 19{ 1B4331 NUT--------- - 8
8 5M2894 WASHER 20 5 P8248 WASHER------------------- 16
9 5N2238 TUBE ASSEM. --- 1 20 S1595 BOLT 8

• 10 5P5991 HOSE---------1. 905 m(75 in. l


11 1 B8471 CLIP --------------
12 5N222! !SUP.PORT ASSEM. ----(R.H. )---
3
l
'

.--.1 ·" A ORDER BY THE METER 230012


5N2439 RADIATOR GROUP-1.58 m2 (17 Sq. Ft.) 5 Row-Part 2
FOR USE WITH 4N3465 BLOWER FAN GROUP, 5N4703 FAN DRIVE GROUP AND

l 4L9622 AND 2N3912 RAIL GROUPS


~.· ~ l" -

83E CATERPILLAR D3798 ENG IN E

10

21
II
r I

REF. PART
DESCRIPTION
NO. NUMBER TY.

l 5N2248 BRACE 2
2 5K9243 ELBOW l
3 5N2261 TUBE ASSEM.- l
4 6L3616 CONNECTOR l
7L3201 JOINT ASSEM. 2
5 (Each Includes)
12-7
8L8585 SEAL 2 I
6
7
1A2029 BOLT-
5M289 WASHER
8
22
u
8 4Nl418 GASKET 2
9 5M621 PWG l
10 4N3311 CAP 1 I
11 8N4880 RADIATOR GROUP
(Separate Illustration)
1
7-19
.J
I
I

IB 13
·. ,
j

16 17
r
. I
I

0 0
12 T573 BOLT------- 8 5N2279 TUBEASSEM.----- 1
13 4N6134 GUARu------- 1 5N 2246 TUBE ASSEM.-llnletl---- l '
104707 BOLT------- 4 S509 BOLT------- 4 .' T'
.. I
104718 MJT------- 4 4L5757 STRAP---- 2
l 4B 1040 WASHER--19 mm(. 75 In.) O. D. - 4 Sl591 BOLT------- 2
WASHER--38.1 mm(l. 5 in.) O. D. - 4
l C197 6 1 D4717 MJT------- 2
80983 MOUNTING------ 4 2L7D18 P A u - - - -- - - 4
S 1617 B O L T - - - - - - - 22 21 4N3095 GUARD ASSEM.---- 2
9Ml 97 WASHER------ 22 22 5N2243 TUBE ASSEM.----- 2
3Pl774 JOINT ASSEM.----- l
(Includes)
3Pl796 SEAL----.....----. 2
,_ . <>---
,!
230013 ·.._... ~.:
• .' I

5N2440 RADIATOR GROUP-1.392 (15 Sq. Ft.) 5 Row-Part 1-Type 1


FOR USE WITH 5N4713 BLOWER FAN GROUP, 5N4702 FAN DRIVE GROUP AND
4L9622 AND 2N3912 RAIL GROUPS. 8N4880 Radiator parts are shown on Page 83H
ATTAC HMENTS 83F

11

DESCRIPTION

1 4N3306 Pl.ATE--------------·- - - - 2
2 4N2 05 SPACER------------------------ 4
3 S15 87 BOLT---------------------------- ·2
4 5 P8245 WASt£R------------- ----------s 14
5 5N2242 TIJBE ASSEM.------------ - ------ l
6 2N568 GASKET------------------------ 2
7 1A2029 BOLT------------ -------------- 8
8 5M2894 WASHER------------------------- 20
9 5N2238 TUBE ASSEM. -- ------------------ l
-A 10 5 P5991 HOSE---------1.7 m ( 66. 9 in. )

Lll 78 BOLT-------------------- -------- 8


19 l B4331 NUT-------------------- ---- --- 8
11 1B8471 CLIP--------------------------- 3 5 P8248 WASHER----------------------- 16
12 5N2222 SUPPORT ASSEM. -----IR. H. )---- 1 20 S1595 BOLT-------------------------- 8
13 8N3248 GASKET------------------------ 1 T244 BOLT----------------- ---------- 4
14 7B3235 BOLT-------------------- ------- 4 21 { l 04118 NUT------------------ ---------- 4
15 1B5174 PLUG ------------
BOLT--------------------------
l
6
5 P8244 WASt£R------------------ ------- 8
S1588 22 5N2250 CHANNEL------------------------ 2
16{ 104717 NUT- ---- ---- 6
17 7N4600 BRACE ASSEM. ------------ ----" 2
18 5N2221
,.
SUPPORT ASSEM. -----(L H. >---- l
4 ORDER BY lliE METER 230014

5N2440 RADIATOR GROUP-1.39 m 2 (15 Sq. Ft.) 5 Row-Part 2-Type 1


FOR USE WITH 5N4713 BLOWER FAN GROUP, 5N4702 FAN DRIVE GROUP AND
4L9622 AND 2N3912 RAIL GROUPS
83F.01 ATTACHMENTS
l .
I
9
.J
10

r
i! :..J
7-20

II

REF. PART
DESCRIPTION QTY.
NO. NUMBER

l 5N2248 BRACE'- - - - - - - 2
2 5K9243 ELBOW'-------- l
3 5N2261 TUBEASSEM.----- l
4 6L3616 CONNECTOR------ l
7 L3201 JOINT ASSEM. 2
5 (Each Includesl
{ 8L8585 SEAL- 2 .J
6 1A2029 BOLT------- 8
7 5M289 WASHER-------- 14
8 4Nl418 GASKET------- 2
9 5M621 PLUG------- l
10 4N3311 CAP·-------- l
11 8N4880 RADIATOR GROUP---------- l
lSeparate Illustrationl

18 I
-J

16 17

j
I
/.
:....J

J
14

12 4N3095 GUARD ASSEM. -----------------· 2 17 5N2279 TUBE ASSEM.


18 5N2246 TUBE ASSEM.---linlel)-- - - -
l
l
J
13 5N2243 TUBE ASSEM. -------------------- 2
1D4707 BOLT----- 4 1
,J S 509 BOLT 4
1 4L5757 STRAP•-------
1D47J.8 NUT-- - - - - 4 2
J
~
481040 WASHER--l9mmL75in.lO.D. - 4 S1591 B O L T , - - - - - - - - 2
1C1976 WASHER--38..1 mmll. 5 in.) 0, D. - 4 2 1 D4717 NUT·---- - - - - 2
8D983 MOUNTING------ 4 2L7018 P A n - - - - - - - - 4
S1617 BOLT 22
15 {
9M 197 WASHER·------- 22
3 P177 4 JOI NT AS SEM. i "---- 1
(Includes) ,;}-• ' •
3Pl796 SEAL------- 2
INDICATES CHANGE 300909

5N2440 RADIATOR GROUP-1.39 M2 (15 SQ.FT.) 5 ROW-PART 1-TYPE 2 _J


For Use With 5N4 713 Blower Fan, 5N4 702 Fan Drive. 4L9622 & 2N3912
Rail Groups: 8N4880 Radiator Parts Are Shown On Page 83H
ATTACHMENTS 83F.02
5

11

REF. PART DESCRIPTION


NO. NUMBER

l 4N3306 PLATE--------------------------- 2
2 4N2 05 SPACER---------------------- --- 4
3 S15 87 BOLT---------------------------- 2
4 5 P8245 WASHER------------------------- 14
5 5N2242 TUBE ASSEM. ------------------ 1
6 2N568 GASKET------------------------- 2
7 1A202 9 BOLT---------------------------- 8
8 5 M2 89 4 WASHER------------------------- 20
9 5N2238 TUBE ASSEM.---------------- ---- l
J. 10 5 P5991 HOSE--------- l.7 m! 66. 9 in. l

13 0·
4-14/

Ll 178 BOLT-------- -------------------- 8


l B4331 NUT----------------------------- 8
11 l B84 71 CLIP------------------ ---------- 3 5 P8248 WASHER------------------------ 16
12 5N2222 SUPPORT ASSEM. -----(R.H.)---- l 20 S 1595 BOLT-------------------------- 8
13 8N3248 GASKET------------------------- l T244 BOLT---------------- - 4
14 7 B3235 BOLT--------------------------- 4 21 l D4718 NUT---------------------------- 4
PLUG---------------------------- {
15 1B5174 l 5 P8244 WASHER------------------------- 8
S1588 BOLT--------- ------------------ 6 22 5N2250 CHANNEL-------- ---------------- 2
16{ l D4717 NUT-------------------- -------- 6
17 7N4600 BRACE ASSEM. ---------- 0 - - - - - - 2
SUPPfRff AS.SEM. -----(L H. >----
18 5N2221
... ,. l
J. ORDER BY THE MffiR 230014

5N2440 RADIATOR GROUP-1.39 M2 (15 SQ.FT. ►- 5 ROW-PART 2-TYPE 2


For Use With 5N4 713 Blower Fan, 5N4072 Fan Drive, 4L9622 &
2N3912 Rail Groups
~
10 w
REF. PART QTY.
G)
DESCRIPTION
ND. NUMBER

C I L2070 BOLT----5. 72 cm (2. 25 in.) long 6


2 I D4717 NUT----------------------------- 78
3 6N7033 TANK ASSEM. ------------------ I
4 4N8567 BAFFLE ASSEM. ----------------- 1
C 5 S1588 BOLT-----3.18 cm 11.25 in.) long 66
6 4N8557 GASKET----------------------- I
7 3 B4506 LOCK WASHER------------------- 104
8 4N8566 STR I P-------------------------- 4 0
9 8N4887 PLATE ASSEM. -- ----!R.H.)---- I )>
10 5M6213 PLUG-------------------------- I -t
11 4N~561 GASKET------------------------- I m
12 8N4886 PLATE ASSEM. ------IL. H. )------ I ;;o
13 51594
14 4N8562
BOLT----·----2.54cm (l in . ) long
TANK ASSEM. ------------------
24
l "r-r-
C
is{ 3Bl915
4B4278
BOLT-----3.49 cmll.375 in.) long
WASHER----------------------
8
8
)>
;;o
16 4N8995 CORE ASSEM. ------------------- I
17 4N 8997 BAFFLE AS SEM. ---------------- I 0
9 C 18 4N6247 GUARD-------------------- ,------ 1 (,.)
C
19<
T573 BOLT ---------------------------- 8 ......,
0
C 5M2-894 WA SHER--------- ------- --------- 8 -0
C 20 4N205 SPACER--- ----- 6 00
m
z
G)

0
zm

11
0

13-7
14 C INDICATES CHANGE 231415
,
8N4885 RADIATOR GROUP
Part of 5N2439 Radiator Group sho wn on Page 83C

{ __ t: '~~~L~~:!:-
tJ¼~:~hr~<~i-,:~~:~'1f?4):~(€4fir~~r·Wi~~i~~{~~'·:~,~¼:~:::~~,:~~;~y~~':4;~~~trC?Jti. ~
_.:!_ { ' _'-- ~ ---
.--~r_ "'.[__ ·· L ··-·I -- I (
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,,. \;,q?J
-- I
.( ~ L:__ L_ L_ L_ [ __ _ L~ L~~ L l_ l l

8N4880 RAblATOR GROUP


Part of 5N2440 Radiator Group shown on Page 83E

7-2-1 3 REF. PART DESCRIPTION QTY


NO. NUMBER

L2070 BOLT------------ -- .---- -- ------- 4


l
104717 NUT-------------------------- --- 78
2
6N 7033 TANK ASSEM. - --------------- --
3 l
4N8567 BAFFLE ASSEM. ------------ ------ l
4
S 15 88 BOLT------3.18 cm(!. 25 In. l long 68
5
4N8557 GASKET-------------------------
6 l
0 0
384506 LOC KW AS HER- --------- ---------
7 l
4N 8566 STRIP ------ ---------- ---- ------
8 4
8N4882 PLATE ASSEM. -----IL H. '! -------- l
9
S 1594 BOLT--------------------- ------- 24
IO
18 - - ---- ..__ .....
:::~E::=::::~
8N4881 PLATE AS5£M. -- ----(R.H.) ------
11
12 4N 8569 BAFFLE ASSEM. ------------------ I
l

~:::§§§§~ 13 4N8561 GASKET-------------------- ---- - I


~~~~!@ - 8 C
14 4N8562 TANK A55£M. - ---------------- --
3B1915 BOLT----3. 50 cmn. 37 In. J long--- 8
1 )>
-i
I 15 { -f
I 11 4B4278 WAS HER------ - ------- -- --- --- -- - 8
)>
I 16 4N8559 CORE ASS£M. ------------ ------- l
I
I 17 5M6213 PLUG------------------ - -- ------ l 0
I C 18 4N6 l34 GUAR0- - -- -- --- -- --- - -- --- - ---- - - l :I:
I
I 9 C 1573 BOLT----------- -------- --- ------- 8 s;
I
I C 19{ 5M2894 WA SHER----------- ----------- --- 8 m
°'
I
0
z
-f
I
I (/)
I

-=~ . .
i~S~~~~
~gg~§:~ 0
·= '

13

10-7
16 14 23 00 2 0 00
C INDICATES CHANGE (,J
:::c

:·-:-,~ ...
83J CATERPILLAR D379B ENGIN E

• I

,._
2

3
,._

4
i
I
5 l
i
30
6
I
I
Ii
!

10

15

REF, PART
DESCRIPTION OTY
17 3Ll425 BEAR ING------------------------ 1
NO. NUMBER 18 S15 94 BOLT---------------------------- 8
1 7F9948 SCREW-------------------------- 1 { 1H5403 BOLT-------------------------~, - 2
19
2 184206 NUT----------------------------- 1 5 S7264 WASHER------------------------- 1
3 5N2220 BRACKET ASSEM. ---------------- 1 20 5N2199 ADAPTER---------------------~-- 1
4 5N2219 PLAlE------------------------- 1 21 3 B848 9 FITTING------------------------c 1
S16 25 BOLT-- ----------- 4 22 9F 4446 SEAL---------------------------- 1
5 { 5 P8247 WASHER------------------------- 4 23 2 P2243 SPACER-------------------------- l
6 5N2218 PLAlE-------------------~---- 2 24 5N2348 BRACKET------------------------- 4
7 L2070 BOLT---------·--- 6 25 5N2236 COVER--------------------------- .l
8 5 N223 7 GUARD------------------------- 2 ' { 4J 692 5 STUD---------------------------- 4
26 1B4205 NUT----------------------------- 4
9 5N4023 BRACKET------------------------ 2
lo{ 9H8260 BOLT---------------------------- 2 27 l B517 4 PLUG---------------------------· 1
Ll365 WASHER--20.5 mm(.812 In. 10. D. -- 2 8 8H97 8 9 BEAR ING------------------------ l
11 5 P8245 WASHER--25.4 mm(l in. )0. D. ---- 6 9 S9062 SPACER----------------------- l
l2 { 3 B1915 BOLT---------------------------- 2 0 S2106 SEAL------------------------·--· l
1 D4717 NUT---------------------------- 2
13 68 933 SPACER------------------------- 6
14 5M2894 WASHER----------------------- 12
15 6N596 PULLEY------ 1
16 2 Pl757
....
HUB------------------------~,+4 1

5N4702 FAN DRIVE GROUP-1016 mm (40 inches)-Part 1


FOR USE WITH 5N2440 RADIATOR GROUP AND 5N4713 BLOWER FAN GROUP
. ~,...

'
ATTACHMENTS · 63K 1

13

11 5-6

14

B-6-9

REF. PART
DESCRIPTION OTY. 10 5 N233 3 GUARD--------------------------- 1
NO. NUMBER
11 5N2201 PULLEY-------------------------- 1
-..J 1 4N6302 VEE BELT SET---(3 belts)---------- -
1 9 S1366 BOLT---------------------------- 2
12 { 4H6173 LOCK-------- -------------------- 1 .
2 3N214 7 SHAFT--------------------------- l
{ l l 178 BOLT---------------------------- 10 13 5l l 85 5 PLATE--------------------------- 1
3 5 P8248 WASHER------------------------- 10 14 5N6470 GUARD-------------------------- 1
T3 l 8 BOLT----------------------------- 4
4 5 P8l!44 WASHER ------------------------- 4
5 S1594 BOLT----------------------------- 4
6 5M2894 WASHER-------- ----------------- 12 .A { 3L526 BOLT---------------------------- 2
7 5N2349 BRACKET------------------------- 2 .j, 5 P8244 WASHER------------------------- 2
8 S509 BOLT---------------------------0 8 (Mounted on Front Accessory
9 5N2350 BRACKET------------------------- 2 · Drive Housing)
.,.\·• A NOT SHOWN 230016

5N4702 FAN DRIVE GROUP-1016 mm (40 inches)-Part 2


FOR USE WITH 5N2440 RADIATOR GROUP AND 5N4713 BLOWER FAN GROUP

. )

b -


.'..lfl ·

84 ATTACHMENTS

23

.i!

lf-10

I
iw

12

2 2 ---'-c---::i

14
21

REF. PARl 15 S 161 7 BOLT ---------------------------- 17


DESCRIPTION OTY
NO. NUMBER
16 2 B 26 94 BOLT---- ---------- -------------- 68
l{ 44L636
L637 BRACE----------(R. H. )----------
BRACE----------(L H. )----------
4 17 104 5 3 8 BOLT---------------------------
18 4 L 64 6 GUSSET-------------------------
4
8
4
2 1B7182 BOLT---------------------------- 32 19 4 B5 2 70 WASHER------------------------- l
'3 1D4716 NUT----------------------------- 200 4L649 TANK ASSEM. ------------------- l
4 3 B4 505 LOCKW ASHER-------------------- 224 C 20 8 N 884 3 GASKET------------- - ----------- 8
{
5 S 1618 BOLT---------------------------- - 101 4 L64 5 WASHER------- ------------------ 16
C 6 5M6213 PLUG----------- - - --------------- 1 • 21 5 P 1420 HOSE------274. 32 cm(l08 In.)
7 2N3 783 TANK ASSEM. -------------------- 1 5 B 134 5 CLIP--------------------------- - 3
8 4L639 SIDE ASSEM. ----{R.H.)-------- 1 22 S 1616 BOLT---------------------------- - 3
{
9 4 L632 GUARD ASSEM. ------------------ 1 2 L 905 6 SPACER------------------------ 3
II ncludesl 23 4L638 SIDE ASSEM.----(LH. )---------- 1
BOLT------------------------
10{ 32H3 755
B4505 LOCKWAS HER---- ------------
39
39
11 104716 NI.IT------------------------ - 15
12 4l648 CORE ASSEM. - ------------------ 4
13 4l647 POST ASSEM. ---- 0 ~.,/----'+----~-- 2
14 5L2452 TANK ASSEM. ------!'.."-~---------- I
• ORDER BY THE CENTIMETER C IND I CATES CHANGE 228508

5L2451 RADIATOR ASSEMBLY-PART 1-TYPE 1


· Part Of 3N2458 Radiator
ATTACHMENTS 84.01

0
l)

4-13
0
2

0
0
0

-, __;

I
i
l
1-

11-

REF. PART
OESCRIPT ION QTY 1 5 744 3 MACH SC REW------------------· 8
NO . NUMBER
1l { 4 L613 CUP···-·-···---·-····-·--···-· 8
{ S 1621 BOLT---- - --- ---··-··-·---------· 20 12 4 L633 SHROUD··---------------------- 1
l 384508 LOC KWA SHER----------··-· --- - • 20 13 2H3 75 5 BOLT---------------------------- 20
2 4L635 GUARD----------------- -- - ------ 1
BOLT--------------------------- 16
3 { S 1618 NUT----------------------------
104716 16
4 384505 LOCKWAS HER-------------------- 36
5 S 1616 BOlT-·25.4 mm!l In. l long-------- 10
6{184330 NUT------------------ ----------- 32
384504 LOCKW ASHER·------------------- 32
7 4L644 i'.vASHER--- -- - - --·- ------------- 16
s{3Ll753 SC REW·------ ------------------ 4
1B2578 NUT-------------·-------------- 4
9 S 1615 80LT--t~'t9. 05\mm(. i'5 in. I long--- 19
10 4L634 cup •...,,....•---------------------- 8
2224 79

5L2451 RADIATOR ASSEMBLY-PART 2-TYPE 1


Part Of .3N2458 Radiator

'
•'J'
.._J

84.01.01 ATTACHMENTS
I
.J

J
I

19

l '

1~1 0

-~

·:' /

22

21 CD:
. ·~
40TE
REF
NO
PART
NUMBER QTY PART NAME NOTE
REF
NO
PART
NUMBER DTY PART NAME ·. .,,\/J
..,,
1 4L0637
4L0636
4 BRAC E· '-ut<NER ·R.H.
4 BRACE·CORNER·L.H.
22 5B1345
OS1616
3 CLIP
3 BOLT
~-·
2 187182 32 BOLT 2L9056 3 SPACER
3 104716 200 NUT
4 3B4505 224 LOCKWASHER
C 5 OS1618 96 BOLT
6 5M6213 1 PLUG
7 2N3783 1 TANK AS · TOP
8 4L0639 1 SIDE AS·R.H .
9 4L0632 1 GUARD AS
1C 2H3755 39 BOLT
3B4505 39 LOCKWASHER
11 104716 15 NUT
12 4L0648 4 CORE AS
13 4L0647 2 POST AS-CENTER
14 5L2452 1 TANK AS ·BOTTOM
C 15 OS1617 16 BOLT
16 2B2694 68 BOLT
17 104538 4 BOLT
18 4L0646 8 GUSSET-POST
19 4L0638 1 SIDE AS·L.H.
2C 4L0649 1 TANK AS-CENTER
8N8843 8 GASKET-HEADER
4L0645 16 WASHER-CORE
E 21 5P1420 HOSE 274 . 32CM(108 IN.)

C·CHANGE FROM PREVIOUS TYPE


E·OROER BY THE CENTIMETER
B-321807

5L2451 RADIATOR ASSEMBLY-PART 1-TYPE 2


Part Of 3N2458 Radiator
ATTACHMENTS 84.01.02
......

~-6· 10
14

12

6·9

V'f.'11 OF AREA A

....

0 0
o o

II

NOlE •••
NO
PART
NUMBER QTY PART NAME NOTE
REF
NO
PART
NUMBER on PART NAME
1 0S1621 ,u IBOLl
3B4508 20 LOCKWASHER
C 2 1W8236 1 GUARD AS-CORE
3 051618 16 BOLT
104716 16 NUT
C 4 3B4505 37 LOCKWASHER
C 5 1B2713 10 BOLT -44 .SMM( 1. 751N. )LONG
C 6 1B4330 24 NUT
C 3B4504 24 LOCKWASHER
7 4L0644 16 WASHER-ENO
8 3L1753 --4 SCREW·SET
1B2576 4 NUT·vAM
C 9 0S1615 11 BOLT 19.05MM( . 751N. )LONG
C 1C 4B4276 10 WASHER
11 1S7443 6 SCREW-MACHINE
4L0613 - 8 CLIP-FAN SHROUD
12 4L063 3 1 SHROUD· FAN
13 2H3755 20 BOLT
C 14 1B7182 B BOLT
C -4B4277 8 WASHER
C 15 1A9579 1 BOLT
C 2W3260 1 SPACER
C 1W8237 1 PLATE

C·CHANGE FROM PREVIOUS TYPE


t!
.,.\ . B· 321808

5L2451 RADIATOR ASSEMBLY-PART 2-TYPE 2


Part Of 3N2458 Radiator
84.02 ATTACHMENTS

r
w

.,_J

I
r'
I

I
j
REF, PART
NO . NUMBER DESCRIPTION OTY. I
l 5N8568 THERMOSTAT---- --------------- - l '
2 5N8566 ELEMENT AS SEM, -- --------------- l
1--
!....J
!

300449
5N5739 JACKET WATER HEATER GROUP-120 VOLT, 3 KILOWATTS-2 REQUIRED

, I
-..J
ATTACHMENTS 84A

2 3MB596 HEATER-120 VO LTS, 3 KILOWATTS


2 5L7806 HEATER-240 VOLTS , 3 KILOWATTS

JACKET WATER HEATERS

NOTIS
REF
HO NU~'e~R QTY I PART NAME
1 5N8568 1 1HERM0s1A T
2 ·sN8567 1 ELEMENT AS

!,~

Il~
l

,'-J
I

I.
1

c- 300450

SN5740 HEATER GP-JACKET WATER-2 REQUIRED


S/N 6881-2539
240 Volt. 3 Kilowatts
An Attachment
·•
84A.01 ATTACHMENTS

9Y0678 THERMOSTAT

I
7C1710 HEATER GP-JACKET WATER
S/N 68B2540-Up
An Attachment

·•
0:,
~
01
I
REF.I rAAT

1-~
DESCRIPTION
NO. NUMBER
6 1 S 1591 Bet T-- --- ---- - ---------- - -------
2 5F 6917 CLIP- -- ------------------ -------
,F---ID!r
r_d__ _ _ ll_ 4 3
3N9380 HOSE ASSEM. --- -- --- -- -- -- -- -
!Each includes I
5 P 129 7 HOSE-----152. 4 cml60 in. I
I
L -
JUNCTION BOX
__,,,-.. . _ ----
_Jl ' 4 l l 14 80
ll 5 9 03
FITTING---------- ------ -----
FI TTI N.G -------- - ---- --- -----
1
1
~
5
cvi~NDER 6 6l9644 CONNECTOR--------------------- 2
HEADS . .· _ 7 6l 7817 SEAL-------------------------- - 4
1 8 1 A2029 BOLT--- ------- ------ - ---- ------ 4
3 B 4506 LOCKWASHER---------- -- - -- --- 9
</
"> 9
10
7f 517 4 FLANGE ----- -- - ----------------
IF 3131 GASKET----- -------------------
2
2
·•,,...~ II 6 B90 81 BUSH! NG- - ---- -- --------- -- --- 4
-r.. ·- ·JJ- J 12 3N9 266 BRACKET ASSEM. ----IR. H. 1- ---

l I~
·. :.
S 1588 BOLT-- - ----------------- ----- -
13 6H 7127 LUG- ~----- 0 - - - - - - - - - - - - - - - - - - -
3N9379 HOSE ASSEM. ----

. &j
14
5Pl297
<Each includesl
HOSE-- ---IOl.6cml40in. J
C,
:c
11
15
16
ll• 14 80
IL 59 03
FI HING-- --- · - -- -- - -- -- ----
FIT1 ING-------- 0 - - - - - - - - - - -
3 B77 32 ELBOW--------- --- -- -----------
I
1 s:
m
1
z--1

rd.
MOUNTED ON ~ 17 1B5174 PLUG --------------------- - - --- 2
Fl YWHEEl II II 18 1N8559 TEE ---- ----- ----------- - - ----- ; 2 u,
0
HOUSING 19 5 P 59 8 CLAMP--------- -- --- - ---------- 4
20 3N9377 BRACKET ASSEM.----ll.H. J- ---- I
21 L 1351 BOLT- --- - ---- --------- --- - -- --- 2

(
J ~ \ ~~\J.
'( -~
19
\ SUMP PUMP ) V
"-___./
i ORDER BY THE CENTI METRE 15A658

3N9374 JACKET WATER HEATER MOUNTING GROUP-TYPE 1


Not For Use With R.H.Air.Electric & Hydraulic $tarting Systems
For Use With 5L 7806 & 3N8596 Jacket Water Heaters Listed On Page 84A

L_., ( L -- t - .. ---.( ·-r ,_{ i-- -r


......
~= C (_ l ,L - l--- L l [_ -- (_ - r

3N9374 JACKET WATER HEATER MOUNTING GROUP-Type 2


NOT FOR USE WITH R.H. AIR, ELECTRIC AND HYDRAULIC STARTING SYSTEMS
FOR USE WITH 5L7806 ~ 3M8596 JACKET WATER HEATERS LISTED ON PAGE 84 A

REFj
NO
PART
NUMBER
I DESCRIPTION IOTY

6 C l 3Bl915 BO..T-------------- ---- ------- --- 3


C 2 3P2404 Cl IP------------------ --- --- --- - 2
C 3N9380 HOSE ASSEM. ----------------- -- I
4 3 fEach includes)
........ 5Pl297 HOSE-----152 4 cmf60 in. l
·~-- ' 4 lll480
5 ll5903
FITTING--- --------- - --- ---- -
FI TT I NG------- -- -- - -- --- ----
CONNECTOR- -- -- ---- --- -- --- ----
1
1
2
6 6l9644
7 6L7817 SEAL--------------------------- 4
Sl594 BOLT------------------- ' ------- 4
cl8 384506 LOCKWAS HER------------- ----- 9
C 1: IF3131 GASKET-----------------------
Si' 8145 lANGE------------------------- 2
2
Clll ll5987 NION----- ---------- --- --- ---- 4
12 3N9266 BRACKET ASSEM. -----IR. H. )----- I
3

~
13 6H7127 LUG---- - ----- --- -- ---- ---- --- -- -t
3N9379 HOSE ASSEM. ------------ ------ 3
·, Cl

14
,,u 5P 1297
(Each I ncludesl
HoSE--------101.6 cml40 in. I
FITTING------------- -------- 1
()
::c
1l
ll1480
15 ll5903 FITTING----- ------- -- ------ l s:m
16 3B7732 ELBOW---------- ------- --------- l
3B551 PLUG- -- -- - -- --- -- ---- ----- --- -
C 117 ll4031 T£E ------- ----- ----------- -- -
2' z
-f
C 18 2
MoUNTEOON ~
(f)
19 5P598 ClAMP-- -- --------------- --- -- 4
Fl YWHffi II •i 1 16 l
20 3N9377 BRACKET ASSEM. ----- -IL H. 1-----

I~~
HOUSING
21 ll 351 BOLT----- ---------------------- 2

/ \ '( """
19 \SUMP PUMP ) V
"----_/
18

17 C INDICATES CHANGE A ORDER BY THE CENTI METRE 15808 5 (;I)


~
()

~: ::.· "=-~·
'
. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -.0,
~
0
2
5
TO MANIFOLD

REF., PART OESCH IPT ION QTY


NO . NUMHEH

l 5N6142 HOSE AS SEM. ----76. 20 cml30 in.)- l


4 -------,I/)
2 6L78 I 7 SEAL---------------------------- 4
3 6l 9644 CONNECTOR ASSEM. ---- -- - ------ 2
4 3 P2404 CLIP-------- ---- --- 0
- ---------- - l
5 5N6 755 HOSE ASSEM. - --127 cml50 in.)--- l
6 ll5987 UNION----------------- ---------- 4
JACKET 7 3 B6 5 5 5 ELBOW--------------------------- 2
WATER

~
6 8 5P 59 8 CLAMP---- -- ------- ---- --- ------ 4
"' HEATER 9,i j l403 I m-------~--------------------- - 2
""-, ~ // C
1 3B 551
110S 15 94
PLUG-----------,-------------- -
BOLT -------- ------------ ~---- ---
2
8 )>
, ~ ; /,;· C II 5M289 4 WASHER------------------------ - 14 n
TO ENGINE BLOCK I ~, l :I:
~.
12 5N6068 BRACKET ASSEM.
:e"-1 CI f 8F8 I 45 FLANGE- -- ----------~ --- --------
13 ) IF3131 GASKET-------------------------
2 ~
'1 ~"c:JJ c 2 m
~
~
I ,
"'"-"- ~
~" \;j,
14 5N6 754
S 15 91
HOSE ASSEM. -- 91 cml35. 83 in. I -
BOLT-------- ---- -- ------ - - ---- --
2
6
z-I
•i''' \ \ 1 15 { 6H712 7 LUG----------------------------- 6 (/J
6-14 16 I5N6074 BRACKET ASSEM. --------- ---- --- I
I ====i
I /
I ,\ I 8
I
I
TO BLOCK
I I
\ \
I
8 • I
I I I
I I
I
I I
I:: I
l-tt--,
I
15 - 11
:::::=:J
r-,
I I I

U---9 C INDICATES CHANGE 230004

5N6069 MOUNTING GP-JACKET WATER HEATER


Type 1
For Use With 5N5739 & 5N5740 Jacket Water Heater

r-- ~:.. l ~¾ ~:,/1:,

'. [_ - (___ ( r (
A TTACHMENTS 84E

TO MANIFOLD

TO ENGINE BLOCK

Y-
i

' Ir~' l :a.;


REAR VIEW
17 ~ 9 9
17 ~

REF PART REF PART


NOTE NO
, NUMBER an
N 142 HO
PART NAME

4 SEAL·O·RING
NOTIS NO NUMBER an PART NAME

,.__ 2 6L7817
I 3 6L9644 2 CONNECTOR AS · MAN
.4 3P2404 1 CLIP
I 5
6
5N6755
1L5987
1 HOSE AS 127CM( 50IN. )
4 CONNECTOR-PIPE
C 7 1L0254 2 ELBOW
8 5P0598 4 CLAMP-HOSE
C 9 5L8289 2 TEE-REDUCING
'-'

iI
I C
C
C
,
11
280858
OS1594
5M2894
2 PLUG-PIPE
S BOLT
14 WASHER
I 12 5N6068 1 BRACKET AS
I C 13 8FS145 2 FLANGE
._J C 1F3131 2 GASKET
14 5N6754 2 HOSE AS 91CM(35.83IN .)
15 OS1591 6 BOLT
6H7127 6 LUG
16 5N6074 1 BRACKET AS
C 17 6V4 5 16 2 ADAPTER

u
i I

C·CHANGE FROM PREVIOUS TYPE


t
!
.,.\.. ' 8 · 455093

:SN6069 MOUNTING GP - JACKET WATER HEATER


Type 2
For Use With 5N5739 & 5N5740 Jacket Water Heater

,·.........__

.U
ATTACHMENTS 85

.....

REF. PART REF. PART DESCRIPTION QTY


DESCRIPTION QTY NO. NUMBER
NO. NUMBER

l 7L484 BONNET------------------------- J 7L487 GAS KET--- ------ -------- -------- 2


BOLT---- --------------------- --- 24 PLUG-----------(Brass)---------- 2
2 { T768 8 l6L2286 ROD---- --------(Z inc)- ---------- 2
3B4507 LOC KWA SHER-- ------- -- --------- 24 6L2284
3 7L486 SEAL---------------------------- l 9 7L485 BONNET-------- ------- -------- -- l
4 8l5053 BRACKET ASSEM. -- ----- ----- ---- 2 10 8B8817 PLUG-----------1 Brass)--- ---- --- 2
5 8L4504 CORE AS SEM. -- - --(30" long)- ---- l II 1Hl200 PIN-- -------- -------- --- - ------- l
I 6 8l5119 SHELL AS SEM. ---- ------ - ------- - l 12 -9B887 PLUG-----------(Bras s)------ ---- 4
123869 .

7L489 HEAT EXCHANGER ASSEMBLY


Provides Admiralty tubing

30"

~:I
,. .
REF. PART REF. PART
DESCRIPTION QTY DESCRIPTION QTY
NO. NUMBER NO. NUMBER

l 7L482 BONNET -------- -------- - -------- l 7L487 .GAS KET------------------------- 2


2 { T768
BOLT----- ----------- --------- --- 24 f6l2286 PLUG---------- -(Brassl---------- 2
8 \_6l2284 ROD------------(Zinc)--------- -- 2
3B4507 LOC KWA SHER-------------- ------ 24
3 7L486 S£1\L ----- --- ---- ----------- ----- l 9 7L483 BONNET---- --- - ----------------- l
4 8l5053 ~CK~ A3'SEM ---------------- 2 10 888817 PLUG-----------(Brassl--- ------- 2
5 8l534I RE AS SEM. ------(30" long)----- l 11 1Hl200 PIN----------- ------------------ l
6 8l5119 SHELL ASSEM. ------------------- l 12 9B887 PLUG-----------IBrass)---------- 4
123871

8L5340 HEAT EXCHANGER ASSEMBLY


Replaced by 3N8991 shown on Page 85A
Provides copper-nickel tubing

·-
.85.01 ATTACHMENTS
I
1--
Rff
NOTE NO NO~iT:R
8Ib690
QTY
;z
PART .NAME
StAL. • U 1uNG
1
2 71118401 1 GASKET
3 71118402 1 GASKET
4 Gl.2286 3 Pl.UG·PIPE
6l.2284 3 ROD
5 9S1398 24 STUD
2 104720 48 NUT
6 9S8752 4 NUT· FUl.L
5P107 5 4 WASHER-HARD
7 6l. 1595 3 Pl.UG·PIPE i
I
I-

- .

I '-'
I
!
7 f

6 • 462541

4W4652 HEAT EXCHANGER GROUP-SEA WATER


An Attachment

~ff
IIOTE NO NOMh
1 816690
QTY
2{SEAL·O RING
PART NAME

2 71118401 1 GASKET
3 71118402 1 GASKET
4 Gl.2286 3 PLUG·PIPE
6L2284 3 ROD
5 9S1398 24 STUD
2 3 104720 48 NUT
6 9S8752 4 NUT·FUl.L
5P1075 4 WASHER • HARO
·7 Gl.1595 3 PLUG-PIPE

6 • 462543

4W4632 HEAT EXCHANGER GROUP-SEA WATER


An Attachment

J
ATTACHMENTS 85.02

NOTE REF
NO l·N~~i1R l0nl DESCRIPTION C 4 UL 1178
5 5P8248
4
B
BOLT
WASHER-HARD
C 1 OS1585 14 IBOL T C 6 184331 4 NUT,FULL
2 8M4791 8 WASHER-HARD 7 5N9309 2 BRACKET
C 3 104719 4 NUT-FULL
C-INDICATES CHANGE I ◄ 11309

SN9308 HEAT EXCHANGER MOUNTING GROUP


Note: Provides Mounting Bracket & Hardware To Support A Jacket Water
Heat Exchanger A long Side Of Engines

I I

I
i:.....;

\_
l

,-
1
l
,/

I- L.,
85A CATERP·ILLAR D3 79B ENGINE

.....

-
-
REF. PART
DESCRIPTION QTY
S 15 71 BOLT···· ·-·· ·-····- · · ---··· · -· · 8
NO. NUMBER
6 1D4717 NUT--·- ····- -- · ···-··-········- 8
1 1 A2029 BOLT-- ---- ------------ ----- - ---- 8 484278 WASHER-···· · ···-············ - 16
2 3B4506 LOCKWASHER-- --- --- ---------- · 16 2N 7601 FLANGE·· · ····-·····-···--····· · 2
3 4N9 720 FLANGE ···- ·· ·· -· - · ·· ·-·· ·· · -··- 2
4
5
4 L3 8 6 2
3N8990
GASKET-------· · · -···· --·· ·--· ·
HEAT EXCHANGER GROUP·-· ·----- l
!Separate Illustration )
4

156557
-
3N8991 HEAT EXCHANGER GROUP-Sea Water

14

REF. PART
DESCRIPTION QTY 6L 2 2 8 6 PLUG-··- · · ·(Bras s I·--·- •.. · • . 2
NO . NUMBER
ll 6L 22 84 ROD····· · --·!Zinc l··-··--··· ·- 2
1 3N9608 BONNET-----· ···· ·····-·····--· 1 12 1H1200 PIN· · ·· ·-· ····-····· - ·· ··· -- ·- · 1
2 T3 20 BOLT-········-·- ···· · · · ···· ··· · 12 13 6L2282 PLUG-······· ··· -· ····· · ···--·· 2
3 384507 LOCKWASHER-- --··---- ··-·· · ·· 24 14 8L5341 COREASSEM.···76.2cm!30in . l 1
4 8L9767 SHlM--··········-·····-·-····· 48 15 3N9628 BRACKET--··· ·---· · ·-·· •- -·-· · 2
5 7L 486 SEAL·············-·--· · ·-··· · · · 1 1D4717 NUT· · · ·· · · ·· ····-·-·-····--··· 4
6 3N9626 SHELL ASSEM. ··· ····· · -···· ··· · 1 16
3 B 4 506 LOCKWASHER--- · -· ····--·---·- - 4
7 3N9606 V·BOLT··-····-···---- · · · --· · · · 2 17 6L2279 PLUG·- ~-- --·---------······-·· 4
8 7L487 GASKET·-····-···--········ · ··· . \~ I ·•·
9 T768 BOLT------ --···· · ··· --·· · -·· · ·· Ii<
10 3 N9 6 09 BONNET-------·--·--·- -----····
156558

3N8990 HEAT EXCHANGER GROUP-Sea Water


Part .of 3N8991 Heat Exchanger Group
ATTACHMENTS 858

2-1 3-4

!-
I
i

REF. PART DESCRIPTION QTY S 15 71 BOLT--- ---------- ------- --- ----- 8


NO . NUMBER
6 1 D4717 NUT----------------------------- 8
1 S 158 8 BOLT---------------------------- 8 4 B 42 78 WASHER------------------------ 16
2 384506 LOCKWASHER------------------- 16 2N7601 FLANGE- -- --- ------- ----- -- ----- 2
3 4 N 9 7 20 FLANGE------------------------- 2
4 4L3862 GASKET------ ---- ----- ------ --- 4
5 3N8992 HEAT EXCHANGER GROUP ----- - -- 1
(Separate Illustration !
156559

3N8993 HEAT EXCHANGER GROUP- Sea Water

3-

1
I-.:
'i
10 15 14 13 12 11 10

REF. PART DESCRIPTION QTY 9 l H 1200 PIN---------------------------- 1


NO . NUMBER
10. 6L228 2 PLUG -- -------------- ---------- 2
3N9608 BONNET--- - ---- -- ----- -- ----- - -- - I 11 6L2279 PLUG- ------- -- --- ---- - ------ - 4
T320 BOLT--- - ---- - -- - ------------ - --- 12 12 3N4003 CORE ASSEM. ------ --------- --- I
2 8L 9 7 6 7 SH IM ----- ---- - - --- --- -- ------- - 48 3N9606 U-BOLT- - ----- --- -- -- ----------- 2
3 3 B 4507 LOCKWASHER--- -- --------- --- -- 24 13, 1 D4717 NUT- --- -- --------------- ------ - 4
4 3N9629 SHELL ASSEM. ---- -- -------- - --- 1 , 3 8 4 506 LOCKWASHER-- ----- --- ------ - - 4
5 7L487 GASKET- --------- - -- - - ------ --- - 2 14 3N9628 BRACKET ASSEM, ------ -------- - 2
6 T768 BOLT ------ -------- ------- ---- --- 12 15 7L 4 86 SEAL--------------------------- 1
7 3N9609 lroNNET,--;;--------------------- l
6 L 22 86 ~\ft--------------------------- 2
8
6L2284 ROD - --- ------------ - --- --- ----- 2
156560

1- 3N8992 HEAT EXCHANGER GROUP-Sea Water


1
·.Part of 3N8993 Heat Exchanger Group

t
86 CATERPI LLAR D379B ENGINE

-- !
!

i!

40"

REF. PART
NO, NUMBER DESCRIPTION QTY
REF. PART
NO. NUMBER
DESCRIPTION • QTY
- !

l 7L484 BONNET-------------------------- l 7 7L487 GAS KET------------------------- 2


2 { T768
BOLT---------------------------- 24
8
f6L2286 PLUG-----------( Brass)---------- 2
3B4507 LOC KWA SHER- --- -- --- ----------- 24 \_6L2284 ROD------------(Zincl----------- 2
3 7L486 SEAL---------------------------- l 9 7L485 BONNET---------- --------------- l
4 8L5053 BRACKET ASSEM. ---------------- 2 10 8B8817 PLUG-----------(Brass)---------- 2
5 8L4506 CORE AS SEM. -------(40" long)--- l 11 1Hl200 PIN----------------------------- l • I

:- I1
6 8l5120 SHELL ASSEM. -------------- ----- l 12 9B887 PLUG-----------(Brass)---------- 4
123870

7L491 HEAT EXCHANGER ASSEMBLY


Provides Admiralty tubing 7'
.,l

_,

l
7I

40"

REF. PART REF. PART DESCRIPTION QTY


DESCRIPTION QTY
NO. NUMBER

l 7L482 BONNET------------------------- l
NO.

7
NUMBER

7L487 GAS KET------------------------- 2


1I
{ T768 BOLT---------------------------- 24 l6L2286 PLUG-----------(ilrassl---------- 2
2 8 ROD------------(Zincl----------- 2
3B4507 LOC KWA SHER------------------ -- 24 6L2284 ·
3 7L486 SEAL------------------'1',+--·;-·- l 9 7L483 BONNET------------------------- 1
4 8L5053 BRACKET ASSEM. -----.,,j.~..! ______ • 2 10 888817 PLUG-----------(Brassl--------- 2
5 8L5343 CORE ASSEM. ------(40" long)---- l 11 1Hl200 PIN----------------------------- 1
6 8L5120 SHELL ASSEM. ------------------- 1 12 9B887 PLUG-----------(Brassl---------- 4
123872

8L5342 HEAT EXCHANGER ASSEMBLY


. Replaced by 3N8993 shown on Page 858
Provides copper-nickel tubing
ATTACHMENTS 86 A

3-5

6 7

7 2N8263 FLANGE------------------- --- ---- 2


REf. PART QTY
6 9M 1289 GASl(!T---------- -- ------------- 2
OHCRlntON
MO. NUMIIEA 8 3N8888 EXCHANGER GROUP-------- - -- -·· 1
I 4N9720 FLANGE------------- ----- ----- --- 2 (Separate Illustration l
2 S 1588 BOLT------ - ------------- -------- 8
3 384506 LOCKWASHER------------ -- - ----- 16
4 4L3862 GASKET----------- -------------- 2
SIS71 eou----------------------------- sj
5 104717 NUT- -- ----------·-··· ·-·-- ---- · 8
484278 WASHER---------- -------------- 16
207088

3N8889 HEAT EXCHANGER GROUP-Sea Water

C INDICATT:S CHANGE
REF. PART
DESCRIPTION QTY 10 3N9628 BRACKET ASSEM . ---------------- 2
NO. NUMBER
11 8L5341 CORE ASSEM. ------------------- 1
1 T320 BOLT------------------- ------- -- 12 12 6L2279 PLUG------- -------------------- 4
2 3B4507 LOCKWASHER--- ---------------- - 24 13 8L4955 BONNET------------------------ 1
3 7L486 SEAL---------------------------- 1 14 SL 9 767 SHIM- ----------------- -------- 48
4 3N9626 SHELL ASSEM. ------------------- I 15 T7 68 BOLT---------------- -- ------- -- 12
6L2286 PLUG--------- -------------- ----- 3 c 16 6L2282 PLUG---------------- ----------- 2
5 6L 2284 ROD-q ------------------------- 3 3N9606 "U" BOLT----------------------- 2
6 3N96l0 BON!i<J\---l -- -"'---------------- 1 17 1D4717 NUT ---------------------------- 4
7 8L4952 GASi6:l---------------- ------- --- 1 3 B4506 LOCKWASHER-------------------- 4
8 7L487 GASKET------------------- ------- I
9 IH 1200 PIN·---- ------------ ------------ 1 229455

3N8888 HEAT EXCHANGER GROUP-Sea Water-30 Inch


Part of 3N8889 Heat Exchanger Group

ri
,.

3 4

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II 12
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_l=-='====-==-==--==-=::::==-- m
z
(i)
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m
REF PART QTY 6 5L334 l SPACER--------- ---------------- 4 11 8 B2664 BUSHING---------------------- 2
OESCRIPTION
NO NUMBER S 1590 BOLT---------'----------------- 4 12 2L59 75 FtrrlNG--------------------- -- -- I
l 2H9868 HEAT EXCHANGER----------------- l 7 l D4 717 NUT-----------'------------------ 4 2 L59 70 SLEEVE----------------------- l
2 2L~2 70 CLAMP-------------~----------- 2 3 84506 LOCkWASHER------------- ---- -- 4 13 2L59 71 NUT------- ------ -- -- --- ---- --- - l
3F29-53 FITTING------------------------- l lF926'1 FITTING --------~------- -------- I 14 2 N32 59 TUBE---------------------------- l
3 3H 18 34 SLEEVE------------------------ I 8 3 H18 34 SLEEVE------------------------ l !5 4M 8 57 FITTING------------------------- l
4 3H18 33 NUT--------------------------- l 9 3H18 3 3 NUT----- ------------------ --- l 2 L.5970 SLEEVE------------------------ I
· 5 2N58 54 TUBE----------------_.c__________ l lO 584855 BUSHING---------------------- -- l 16 2 L5 9 71 NUT------------------------- l
115277
. '
·2N5790 HEAT EXCHANGER AND PIPING GROUP-Type 1
FOR USE WITH HEAVY DISTILLATE FUEL ARRANGEMENT

, . ,.,

. \ .
-·-·- - ·- ---·-----
1_ } {_ c_· { (_ {_ __ (_ ( - (_ __ {_ ,__ (_ (_, (_ f_\ ( \
ATTACHMENTS 86C

OEF
•DTE NO Nli~ih OTY PART NAME
NO ~tKVl<..tABLE PAR 1~

r, - 312005

4W4641 HEAT EXCHANGER GROUP-SEA WATER


An Attachment


r.

r
i'."'.

I.
860 ATTACHMENTS

NOTEI~~ NiMh i an PART NAME


NO SERVICEABLt PAHl o

I.,,I
i
I

B-332008

1
4W4651 HEAT EXCHANGER GROUP-SEA WATER
An Attachment

---rI
I
I

l
7

7
7
-7
:7
I
r r - ---'---- r (_ ·_____[ ---l -·- ( r.-

2N5790 HEAT EXCHANGER AND PIPING GROUP-Type 2


FOR USE WITH HEA_
VY DISTILLATE FUEL ARRANGEMENT
0
z
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.~-·-
TO VENT
TRAP
() SIDE
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regulator
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REF., PART DESCRIPTION QTY 6 I 5L3&4 J SPACER - -- --- ------- - - --- - --- - -- 4 11 1882664 BUSHING---------------- - - - ---- - 2
NO. NUMBER
7J S 15 90 BOLT---- ---- -- -------- -------- -- 4 2L5975 FITTING------------------------- 2
rn I 2H9868 HEATEXCHANGER-------------- --- I 7{1I04717 NUT----------------- - ----------- 4 CI 12 2l5970 SLEEVE -- ------ ---- ---- ---- --- 2
;o
"Tl 2 2 L42 70 CLAMP--- - - - ------------ ---- --- 2 3 84 506 LOCKWASHER------------ ------- 4 13 2l 5 9 71 NUT --------- -------- - -- - -- - - - - 2
3F2953 FITTING------ -- ---- --- ----- ----- I g IF9269 I C 114 3N7274 TUBE- - --------- - ----------- ----- - 1
0
;o
3
3 HI 8 34 SLEEVE--------------------- - - - I 3 H18 34
FITTING - - ---------- ---- - - ---- --
SLEEVE------------ - -- ----- ---- l
s:
)>
4 3Hl833 NUT---- --- -- ------ ---------- - -
5 2N5854 TUBE----------------------- - ----
I
I
9 3Hl833
JO 584855
NUT-- - -----------------------
BUSHING-- ---- -- - ------------ -- -
I
I
z C INDICATES CHANGE 143901
()
rn
C>
--.J
0D
589169-PLUG--(BRAss) __ le a,
--76L2289-ROD__ (ztNcL_ IC
3H5826-BOLT_(l.5o"LoNG)_3
-----,SL4387-BOLT_______ I
,384508 -LOCKWASHER_-4
S 1587-80LT_ (r.7!," LONG)_2
S 1585-BOLT_ _(l ..50 " LONG)__ I
ID-4719-NUT_______ - 2
;3B4508-LOCKWASHER _ __3
H-ioUSING ______ 5Ll457 5Nl963 -PIN __(oowa) ____ 3c
_......--; 2N6424-COTTER PIN ____ 3 1.
()
I-BALL----~----SBg31~ )>
I-GASKET______ _4L8121 Sl571-BOLL(1.75" LOHG) __ -2 -f
IA2Qzg-BQLT_(l.125"LONG)_A m
:;o
I-Fi_~.tlGE-------2N7f>OI -OR-
"'C
4-SOl:T _---- ____ SJ 571 S 1588-BOLT_(t.25" LONG)-_6
3B4506-LOCKWASH(R ___ 6 r-
4-NUT__ ______ I 04717 ,-
4-U1t:KWASHER___384506 - 2H555~-DOWEL _______ I )>
(PART Of' RE:TAINER ASSEM.4LJ7e!) ;:t,
I-GASl<ET______ 4'L5832-----..J, 11 1 11 'I 2N2560-SEAL ________ I
- 4L3437-GASK(T ___ ___ J 0
I-COVER _______ 5L 1549 589318-BALL __ ..'., _____ I (..)
8-SEAL __ ..:. ____ BJ 6775 /P T Of RETAINER ASSEM. 4LJ748) .....,
~l>t.L---------<S1571-BOLT _________ -4 ,0
. 7F7510-LOCK- - -- --- - --4
~ - - - - 4L3761-RE.TAINE.R ASSEM _1 t'O
Cl- TANK---------5L1635
Cl- PLUG _______ 4J4382~~ s:1...------ 4l3756 - BEARING _____ I A m
8-BOLT __ - - -- - -3H5842L--'\-- C~~~~---- SL2660-BEARING ______ I A
z
C8-WASHER ____ -- 5F548 (PART Of 4L3748 ASSEM .)
I-SEAL ________ ..IH8278 - s u 6 5 0 - S H A F T _______ 1;. ~
I-COVER _______ SLl549
I.I-IMPELLER ASSEM.-4l6220 - - - - . '
-3f5022-PLUG ________ I,&
4L3748-RETAINER ASSEM._I
z
rn
!I-NUT ________ 3H2018l________-.-- 6f7030-BOLT- _ - - - - --6
l.l-COTTER PJN ___ -3f2771S-- ~~ - _4L3759-LOC,K ________ 3
I-GASKET ____ ---2H4513 - - - - 5L2660-BEARING ______ f j.
Al -WASHER- ------6f2691 - - - - (PART Of 4L37&1 ASSEtA.)
I-BELLOWS ASSEM....6H3497 - 4L3437-GASKET ---1
l.1-PLATE-'------4H7496 - - 4L9965-GASKET ___ I
I.I-PLATE ASSEM. _-4H5385 - - - - 3B1915-BOLT _ - - - - -- 2 BNl360-G[AR_(JITEETHL_I C
1:,lt-RING ______ __ 5 N 1 9 6 4 - 7f75IO-LQCK ______ - _6 (SAE STANDARD ENGINE
ROTATION)
3fl357-PLUG ______ I
IQ-GASKET ____ - 4 L 6 7 0 6 - 583265-GASKET _____ I 23450,
C INDICATES CHANGE

7L3222 SEA WATER PUMP GROUP


Serial No. 68B2540 to 68B2613 inclusive

~;"_<;;:;~J-.:~( ' ~it~; ~( V, ·:' A,r . ,'-~:; . ~_ "r· : ~':t:~: '. ~r.,
-f -7 ~-r r-----
( ;_--( ·- ( --( r ---r r-·r

3N4304 AUXILIARY PUMP GROUP-Sea Water


Serial No. 68826 14-Up
0 I-ELBOW ______ 7L2979 _JsB9 I 69-PLUG -- (BRAss) _ _ 2
z I-PLUG _____ __ 3Fl357. - - L6L2289-RO D _ _ (z1NcL_2
'--< I-GASK ET ______ 58326 5 ------- {3H 5826-80 LT _(, so"LONG)_3
5L4387-BOLT ____ __ _ I
() ......,. 384508-LOCKWASH E R _ -4
)> ,.
-1".... , .....
S 158 7- BOLT_ (1. 15·, LONG) _ 2
-I S 1585 · B OLT_ _(1 .50 " LONG)_ _ I
m
;;o ------------- { 1D4719-NUT ___ ____ _ 2
-o , ~ 3B4508 - LOCKWASHER ___3
I-HOUSI NG _______ 5L1457
'')> 2N6421-PIN _ _(Qo WEL) _ _ __ 3

;;o

-i::,
)>
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Cl - BALL _____ ____ 589318)

I-FLANGE _______ 2N7601


s====t"'"- 5L8043 - GASKE

/ /7 2N6424-COTTER PIN __ _ _ 3
Sl571 - 80LL(1.1s-- ~ONG) _ _ _z

S 1588-BOLT_(L 25 " LONG)_ _ 6


>-
-I . ~ 3B4506-LOCKWASHER ___ 6 -t
(/')
2H5558-DOWEL _ - - ___ _ I -t
(j) IPARr OF 4L376I ASSEMI )>
- 2N2560 -SEAL ________ I 0
<
m
4-BOLT_ __ ____ S 1571 - 4L3437-GASKET _____ __I I
4 -NUT_______ 1D4717 5B9318-BALL _______ _ I
(PART OF 4L3748ASSEM)
3::
() m
)>
Tfilfh-.--s 1571-BOLT _______ _ 4
z-I
I -TANK ___ _ _____ 5Ll635 4L3761-RETAINER ASSEM _ J
-I
m I ·· GASKET _ _ __ - -- AL8121_ 4L3756-BEARING __ ___ I VI
;;o 8 - BOLT ________ 3H5841 l.-----'t--
-0 ~ ~ - - - - 5L2660-BEARIN~-- __ __ I
8-WASHER ______ 5L5840 ~ I (PART OF 4l3748 ASSEM I

'')> I-SEAL _________ IH8 278


J-COVER _____ _ _ 5LJ549 -
-
-
SLJ650-SHAFT ______ _ I
3F5022-PLUG_ - - - _ __ _ I
,
;;o
- I - IMPELLER ASSEM.AL6220 ~ - 4L3748-RETAINER ASSEM_l
I -N UT ________ 3 H 2 0 1 8 L _ _ - ~~ ~ 6F7030-BOLT _ - - - - - --6
-0
m
I - COTTER Pl N - - __3 F2 7 7 rJ~ ------~ ~I~~ ::L_ t_4l3759-LOO<._ _ ____ __J
I-GASKET _______ 2H4513 - - - -- - 5L2660-BEARING ____ __I
;;o
77 I-WASHER __ _____6F2691 - - - - (PART OF 4 L376I ASSEM)
0
;;o
I-BELLOWS ASSEM.6H3497 -
I-PLATE _______ 4H7496 -
4L3437-GASKET - - -1
4L9965-GASKET ___ I
~ I-PLATE ASSEM. --4H5385 - - - - 381915-BOLT _ - - - - - - 2 5L4916-GEAR_J 3I TEET HL _I
)> I-RING--------2N6423 - 7F7510-LQCK ______ - _6
z JO-GASKET _____ 4L6706 - - - -
:3Fl357-PLUG ______ I
() 5B3265-GASKET _ _ _ - _ I C INDICATES CHANGE 146257 ex,
m ex,
)>
88B CATERPI LLAR D 3 79 B ENGIN E

3-4' 5 ---'

.2

.....
II I
...,.
'i-
11
11
I,
11
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1:
1,
.....i
1,
',\._-
26
.....'·

......

zo
,. I

'

18 4 L9965 GASKET·· -----IRelainer)·-······· ·


-I
AEF.
NO. NUMBER
PART QTY
19 2N2 560 SEAL------·--------··--·-·-··--- 'I
1 4 L62 31 COVER--------------------·-···-· l 20 3Fl 357 PLUG---------------·--··-··-·-·· I
2
3
4
1N55 70
S1588
384506
HOUSING ASSEM. ----------------
BOLT---------------------------·
LOCKWASHER--------------------
l
6
6 22
5B3265
21 4L6 7 06
3H 5841
GASKET-· ·--·····-·-··--··· ··----
GASKET-------·-···-·-··········
BOLT-------·-·----------····-·-·
10
g
I
TI
5L5840 WASHER--·-----------·-··· ······ 8
5
4L3761
2H55 58
RETAINER ASSEM . ---------------
DOWEL-------------------------
1
1 23 1H82 78 SEAL-------------------···----·-- l I
6
7
5L2660
4 L3 7 56
BEAR ING--------------------·-
BEAR ING------------------------
1
1
24 2 S3 966
25 3S35 35
RING-···-------·-···----· -····-·
SEAL-------·-·---·--·--·-·-··--··
I
l T'
8 S 15 71 BOLT---------------------------- 4 26 6F2691 WASHER---·-----------·-··-·---- I
27 3H2 DI 8 I
9
lO
7F 7510
6F7030
4 L3 7 59
LOCK--------------------------- -
BOLT-------------------------··-·
LOCK--------- ----------------·-·
6
6
3
3F2771
28 7Ll 04
NUT-··-·-···-···--·-···-·--·-----
COTTER PIN·----------·-·····---·
IMPELLER-----·· ------·····-· ·--·
I
1
-I I
I

11 3F5022 PLUG-·-------------------·-···-· I 29 9S5169 SEAL ASSEM. ---····--··--·-···-- I I

12 4L3748 R£fAINER ASSEM. ·-·····-······- l 30 6H3491 BELLOWS ASSEM. -·-··----··--· I I


13 5L2660 BEARING---------·-··· ··-····· 1 31 9S5168 WASHER-------------··---·-·· I I
14 4 L34 37 GASKll- ·-·--····-·-···-··-·---·- 2 T
15 2N889 SHAFT·-····-·-·-·-· ·-·--·-· -··-·- I I
16 5L4916 GEAR··· · ······l31 Teeth)-· -· · ·-·· 1 I
17 38 I 915 BOLT·---- ---·······-········--·· 2
142045

3N4305 AUXILIARY PUMP GROUP-Fresh Water-Type 1


S.A.E. Opposite Standard Engine Rotation

J
,_ ATTACHMENTS
I 88B.01

20

Rff. PART
QTY
18 4l 99 6 5 GASKET ·-·------!Relalnerl------- l
HO . NUMUR
19 2N2560 SEAL---------------------------- I
C 6l8972 COVER---------------··--····---· 20 3 F13 5 7 PLUG--------------------------- l
C 5Nl763 HOUSING ASSEM. --------,-···-·- 5 B32 65 GASKrT -------------------------- 1
2 llncludesl 21 4L6706 GASKrT------------------------- 10

L 3
4
589318 BAU.· --- • ------- -- -- - -• -- -• -• l
S1588 BOLT---------------------·. --••• 6
384506 LOCKWASHER------------ -- -- •• b C
3H5841 BOLT----------------------------
Z2 · 5L5 840 WASHER------------------------
5M 2 894 WASHER------------------------
g
8
8
4L3761 RETAINER ASSEM . ---------····-· I 23 I H8278 SEAL--------------·--·---------- l

r C
5

6
206642
5L2660
llncludesl
BALL·-------------··· - ·---- • · 1
BEAR ING-------····---·-· · - .• 1
C
i.'4
6N9313 SEAL CROUP---------------------

6N 5475
II ncludesl
SEAL-------------------------
l

1
7 4L3756 BEAR ING---- --- -- · · • .•• - ---· - -. 1 25 6N 5 476 RING------------···--·-····- 1
8 S 15 71 BOLT--------------------··-··--· 4 C 26 3 K36 3 WASHER--------------•---------- l
9 7F7510 LOCK-------------------- ----- -. 6 27 3H20 I 8 NUT----------------------------- 1
6F7030 BOLT-------------------------- •• 6 3F2771 COTI!R PIN--------------------- l
10 4L3759 LOCK----------·· -- · •• ----------- 3 28 7ll 04 IMPELLER-----------------------· l
11 3F5022 PLUG ----·--·-··-· --- -· · - ·····--· 1 C 29 6N4744 AOAPTf!l------------------------ . 1-
12 4L3748 RETAINER ASSEh1. --------····--- I
llncludesl
13 5 L2660 BEAR ING--------------------- 1
14 4L3437 GASKrT------···------··----·--· i
I
C 15 5Nl883 SHAFT-------------------------· 1
16 5L4916 G£AR---------Ol leelhl--------- I
I I
17 381915 abfT --,;--- .. -------------------- 2
(II ~ ~

C INDICATES CHANGE 215612

T i-
3N4305 AUXILIARY PUMP GROUP-FRESH WATER-TYPE 2
S.A.E. Opposite Standard Engine Rotation
i

,.]
88B.02 ATTACHMENTS
........1

3 4
r-----1 -I
22
I I
I I I
I I r
,-, I I
y
B I JO 8 I
21
6

I I
12

) I

I
20
[
17
13
14

i_

-
I
REF. PART
NO. NUMBER
DESCRIPTION QTY. 14 8L8570 COVER--------------------------
..... _.., _____ l J
15 S1590 BOLT 1
l 4J4382 PLUG -- 2 16 556891 RETAINER-----
-
I. .
2{ 5L5879
PLUG ----- 2 17 IA 2029BOU
------
6
583265 GAS KIT ---- 2 18 2H 3934SEAL
--
1
3{ 3N8415
FLANGE
3S1889 GASKET
--- 2
2
3H 5368
19{ 1D4718
BOLT-
NUT------ --
4
4
~51591 BOLT 8 20 5N2600 PUMP GROUP 1
4 1D4717 NUT--
t 5M2894 WASHER
----- 8
8 21 3N8769 ELBOW
!Separate Illustration)
- 1
5 5N7 016 ELBOW- -------- 1 6L2280 ROD-------- ----- 1 ' .......
6 8B6283 GASKET ------ 2
22{ 6L2279 PLUG--- 1
{ 5N7013 ADAPTER ASSEM. -- 1
7 (Includes)
589318 BALL -------
8 4L3437 GAS KET---------------------
3
2
9 5N7014 ADAPTER l
10 8Nl360 GEAR------131 teeth)------- 1
6F7030 BOLT ---- 6
11{ 4L3759 LOCK------------------- 3
12 S509 BOLT '-4--,---
,.~-:____ _:.: 2
13 381915 BOLT 4
228851

5N7008 AUXILIARY PUMP GROUP-SEA WATER


S.A.E.Standard Engine Rotation. For Use With Jacket Water Aftercooled
Engines. SN2600 Auxiliary Pump Parts Are Shown On Page 888.06 ·

·•

r
ATTACHMENTS 888.03

3 4 ,,------7
22
I I
I I
I ACCESSORY
DRIVE
I
II HOUSING I
5-6

21
s 1 10 s I
6
I I

20

17 13
14

REF. PART
DESCRIPTION QTY. 14 8L857 0 CO VER ------------------------- , l
NO. NUMBER
15 Sl590 BOLT------------------------ l
1 4J4382 PLUG------ ----- ---- 2 16 5S6891
17 1A2029
RETAINER----------------------
BOLT----
l
6
PLUG 2
2{ 5L5879 18 2H 39 34 SEAL -- l
5 B326 5 GASKET 2

r3Sl889
FLANGE-----
3{3N8415 GASKET------

1591 BOLT
4 104717 NUT
5M2894 WASHER--
5 5N7016 ELBOW-------
-
-
-
2
2
8
8
8
1
3H5368
19{ l D4718
20 5N2600
BOLT--------
NUT- ------------
PUMP GROUP----------------
(Separate Illustration)
21 3N8769 ELBOW----
6L2280 ROD---- - -------
-
4
4
1

1
1
22{ 6L2279 PLUG - 1
6 8B6283 (\AS KET 2
{ 5N7 013 ADAPTER ASSEM. 1
7 II ncludes)
5B9318 BALL---- 3
8 4L3437 GASKET 2
9 5N7014 ADAPTER l
10 5L4 916 GEAR-------(31 teeth)------ l
11{ 6F7 030 BOLT--- --------- 6
4L3759 LOCK - ,3
12 S509 BOLt ,
13 3Bl 915 BOL
.
-t--' . ------- 2
4
228852

SN7009 AUXILIARY PUMP GROUP-SEA WATER


S.A.E.Opposite Standard Engine Rotation. For Use With Jacket Water -
Aftercooled Engines. 5N2600 Auxiliary Pump Parts Are Shown On Page 888.06
CD
CD
p,
8 0
5 6
b-

r CUSTOMERS
g g g

(( HEAT EXCHANGER
CONNECTION

)I
----'
\ \_\ 0 o· Q',--------i

3 4-11 7 SN6 7 83 ELBOW------------ -------------- 1


DESCRIPTION IOTY. 8 2N9476 PLATE----(use as requiredl------ 1
9 3S 8536 SPACER----(use as requiredl----- 1
4J 4 382 PLUG---------------------------- 1
.. .. .
"": -
12 /!II
11-,ol 11
5L5 87 9 PLUG ------- ------------------- -
5 B3 265 GAS KET---------------------- ---
1
1
10 S15 88 BOLT-------------------- --------
11 5 M2 8 94 WASHER-------------------- -----
12 5N2008 CLIP---------------- ------------
1
6
1

!I I>
3N 841 S FLANGE------------------------- 1 13 LI 3SI BOLT---------------------------
35 18 8 9 GAS KET- --------------------- ---- 1
~
. { 5N7013 ADAPTER ASSEM. ------- ------- - -
. 13-11 \11 S 15 91 BOLT------------ --- ------------- 4

~I ~
1D4717 NUT------------------------------
I
4 !
15
4
5 B931 8
4 L3 4 37
~;t~~~:~~------------T-------
GAS KET------ --------------------
3
2 ►
16 17 15 0
28
29 q 16 SN?. 014
17 SN 136 0
18 3 B19 l 5
ADAPTER-------------------------
GEAR--------(31 teethJ------------
BOLT---------------------- -------
l
1
4
:J:
i:
20
19 8L857 0 COVER--------,- ----------------- 1
m
19
20 S5 09
21 S 15 90
BOLT-----------------------------
BOLT-----------------------------
2
l
~
rn
22 5 S 6 9 81 RETA INER------------------------ l
18 6 F7 03 0 BOLT-------- 0
-- ----- -- - ------ -- -- 6
23 { 4L 3759 LOCK----- ----------------------- 3
2r · 24 l A2 02 9 BOLT----------- ------ --- -------- 6
zs{ 3H S36 8 BOLT----------------------------- 4
4
1D4718 NUT------------------------------
126 2H 3 9 34 SEAL-------------------- --------- I
;27 SN2600 PUMP GROUP------------- ------- I

26 25
7 0l 5~LBOW---------------------------, l
B916 9 PLUG-------- -------------------- 1
l 28
29
(Separate Illustration)
13N 87 6 9 ELBOW------------- --------------
8 B6 283 GAS KET------- --------------- ----
l
2
2 28 9 ROD--------- -------------------- 1
~ ---- · - ------ 228853
.
5N7010 AUXILIARY PUMP GROUP-SEA WATER
S.A.E. Standard Engine Rotation.For Use With Jacket' Water Aftercooled Eng
Ines. 5N2600 Auxiliary Pump Parts-Page 88B.06

_~ii{: ~,, ~4~f2;,:."'~ ~~-"_:"'.~:~~~~~-,~;~,,~A~' ~: ':'~~~'!;f


1
\:' '.. · :,(_ ,,_;;.q_~ :__\iJ:IL__ :~ __:_ ':£'.,: t L _ '?' L ___ ';, '·~t :·___: l'• • . [_ - _ ·• c··~-~- ( ·;•f.;t~_1_•.:i~
L· _ __I

5N7011 AUXILIAf:lY PUMP GROUP-SEA WATER


S.A.E. Opposite Standard Engine Rotation. For Use With Jacket Water Aftetc
. Ooled Engines.
5N2600 Auxiliary Pump Parts-Page 888.06

6 8
5

0 CUSTOMERS
7 - HEAT EXCHANGER
\ ( CONNECTION

)I
·I, ...... o· o--------1
·ra: ~

,;;
3 4-11 ,__
1 ,,.LI
J \ li:.~:I ___,
N~~~~R I
9 DESCRIPTION
11
QTY.
7 5N6783 ELBOW---------------- 1
8 2N9476 PLAlE----luse as requlredi-.----- l
IACCESSORY PLUG--------------------------- ~ 9 3S8536 SPACER----luse as required}----- l

12
11 ,l I
• IO
/ DR IVE
IHOUSING
11
l 4J 4382
5L587 9
2{ 5B3265
.{ 3N8415
PLUG--------------
GASKET------------- -
FLANGE------------------------~- l
I
10
11
12
S1-588
5M2894
2N2008
BOLT----------------'----------
WASHER-------------------------
CLIP·------------------
l
6
l ~

13
3
3S 1889 GASKET------------------------_ ! 13 LI 351
5N7 013
BOLT·-·-----------------------
ADAPTER ASSEM. ----------------
1
l n
· 11 11 4{ S15 91 BOLT---------------------------- · 4 14 { :x:
~;t~~~:!!____________________
~I
1D4717 NUT-----------------
1
5 B9318 3 3:
16 17 m
q
,c
28 154L3437 GASKET------------------ 2

~
29 165N7 014 ADAPTER------------------------ l
175l 4916 GEAR--------(31 teeth}------------ 1
20 18S50 9 BOLT---------------------------- 2
198l857 0 COVER--------------------------- 1
20 3 B l 915 BOl T----------------------- ---- 4
19 21 S 15 90 BOLT---------------------------- l
225S6981 RETAINER----------------------- 1
18 : {6 F7 03 0 BOLT--------------------------- 6
23
27 • 4l3 75 9 LOCK---------------------------- 3
:241A202 9 BOLT--------------------------- 6
, {3H 5368 BOLT-------------------- 4
25
1D4718 NUT---------------------· - ------- 4
; 26 2H3 934 SEAL----------------------------- l
27 5N2600 PUMP GROUP------------------ 0 - 1
i {Separate I llustrationl
5 5N7 01 5 lELBOW--------------------------- 128 3N876 9 ELBOW--------------------------- 1
6{ 5 B916 9 PLUG---~------------------------ 29 8 B6 283 GAS KET--- ----------------------- 2
26 25 0:,
612 289 ROD-----------------------------
m
228854 ?'
L ____________________________________ 0
__,CJI
88B.06 ATTACHMENTS

'7

10
i
II l
.....
I
I
!

24 23 22 21 20

REF PART REf PART


NOTE PART NAME NOTE PART NAME
NO
, NUMBER
3NB468
QT\'

,ICLAMP A~
MO
1~
NUMBER
3N8461
O'TI'

1 IHNG-<.:ONIA<.:I
(EACH INCLUDES) 3N8470 1 SEAL-MECHANICAL
182713 2 BOLT 19 3N8442 1 WASHER-SPACING
184330 2 NUT 20 5N2618 1 IMPELLER
2 3NB462 1 SEAL·O·RING 21 3N8452 1 RING-DISTANCE
3 3N8469 1 CLAMP AS 22 5N4504 2 PLATE·PDR.T
1D4540 2 BOLT 23 3N8448 1 BODY-DRIVE END
1D4716 2 NUT 24 3N8216 1 PLUG
4 3N8444 1 THROWER-WATER 3N8215 1 WASHER - SEALING
5 3N8447 1 BOOY·DRIVE END 25 3N8441 2 SHIM .38MM( . 015IN)THICK
6 9M508 2 4 STUO·TAPERLOCK 3N8455 2 SHIM .25MM( . 010INlTHICK
1D4718 4 NUT · FULL 26 3H1396 1 NUT-SLOTTED
3H8027 4 LOCK 3NB446 1 WASHER
7 3NB466 1 RING-RETAINING 3B4621 1 PIN-COTTE R
8 3NB456 1 HOUSING-BEARING 27 5N4501 1 KE Y
9 3N8453 1 HOUSING-SEAL
1C OS161 5 3 BOLT
7F2836 3 LOCK
11 3N8451 1 SHAFT
12 887614 1 NUT-LOCK
8B7613 1 LOCK•NUT
13 3N8445 1 SPACER
14 3N8463 1 BEARING-ROLLER
15 3N8464 1 BEARING•ROLLER
16 5N2904 1 COLLAR-SEAL
17 5N2902 1 SEAL-OIL
. .'
,
' .
8·224808

5N2600 AUXILIARY PUMP GROUP


Part Of 5N7008,5N7009,5N7010 & 5N70 11 Auxilary Pump Groups Shown On
Pages 888.02 Thru 888.05

L
r--:t~.:~'. ; r····r r-··-·r. - r·~- .. T . ., ···- -·----
[ ····1
r

3N4544 AUXILIARY LINES GROUP


Serial No. 6882614-Up

0
z
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6

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-I 13 6L8751 CLIP· ····· ··· · · ··· · · ·· -·········· 8 Vl
m REF.I PART CESCRIPTION QTY
14 2B7409 PLUG·· ····················· · ···· 2
;;o NO. NUMBER
22 15 1K5388 SPACER· ·········· ··· ····· ······ · 3
-~ l l2N8371 TUBE ASSEM. ··················· · 1
r 2 1 N5549 CLIP········ ·· ··············· · ·· 3 16 . S1587 BOLT········· · · · ····· · ··· ··· · ··· 3
r
)>
;;o

ll·3l~li l. ijrf r
I
959635
7K!978
4 3N!l86
5 6Ll 649
COUPLING ASSEM. ·· '· ·······••·
SEALASSEM.················ · ·
TUBEASSEM. ········· · ········ · ·
SEAL·· ···· ··· · · ······ ···· ·· ·····
1
2
I
I
104719 NUT········· ·· ········ · ·· · ······
17 384503 LOCKWASHER
· · ·········• ···· ····
18 156908 PLATE ·· ·· ·· · · ······· ··· · ······ · ·
19 2N8308 FLANGE········ ··· ····· ·· •·· · · ··
4
4
1
I
7J 20 4L58 32 GASKET···· ·· ·· ·· ··· · - ···· · ···· · · I
rn
jr
Q 6 2N8305 ELBOW···· ·· ······· ········· ···· I
;;o
Tl 20 , I 7 2N8329 FLANGE········· ····· ···· ··· ·• ··· I 21 5158.8 BO~T·· ······ ·· · ···· · ······· •··• ·
22 4L8121 GASKET·········· ··· •············
4
J
A 8 3S1889 GASKET·········· · ··· · ·· · ·· · ····· I
0
;;o
~
19 ;1 "1Ij _ ll 9 S 159 I
JO 104 717
BOLT······ · ·················· · ···
NUT··························· · ·
15
4
23 S 1595 BOLT· · ···· · ···· ··- ········ ·· · •··
24 LI 351 BOLi ··········· ······ ···········
1
1

)>
z ~J 11 3B4506
12 2N8306
LOCKWASHER········· · · · · ·· ·····
ELBOW · ························ ·
20
1
()
rn
0 142031 00
ex,
()

i
ATTACHMENTS SSC.02

REF. PART
NO . NUMBER DESCRIPTION OTY.

1 1N8467 FLANGE------------------------· 2
2 3N8669 Pl PE--------------------------- 3
3 5P53 JOINT ASSEM. ------------------ 2
(Each Includes)
4 2 P9540 SEAL-- --------------------- 2
5 2N24 72 NI PPL£------------------------- 2
6 7 F7 651 ELBOW--------· --------------- - 4
7 7F 76 52 ELBOW--------- ---------------- 4
8 3 N86 72 NI PPL£--------------- -- -------- 1
9 3N86 70 Pl PE--------------------------- 1
10 3N866 7 PI PE--------------------------- 1
11 2H 2190 CLAMP------------------------- 3
12 7 Fl 866 BOLT--------------------------- l
l3 1D4717 NUT---------------------------- 2
3 B4 506 LOCKWASHER------,------------ 2
14 3N86 73 NI PPI.E--- -------------------•-- 1
15 5N4122 FLANGE ASSEM. ---------------- l
16 L2070 BOLT --------------------------- 1
17 5N4 ll 4 BRACKET - -- -------------------- 1
18 S1591 BOLT-------- ------------------ - l
19 5N9 221 Pl PE-------- ------------------- 1
10 20 5N4119 FLANGE ASSEM. -------- ------- - l
5N4120 Pl PE----------------------· 1

11
12
13

1~
i

,/
19

6/ JH6-13

15~~====~~

18 20

I ,, .

• 301054

r 5N9244 AUXILIARY LINES GROUP-FRESH WATER

,[
.•.
OD
OD
aftercooler 0

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raw water 5-16
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18-q REF.IPART .
NO. NUMBER DESCRIPTION QTY
m
z
G)

I IS 7408 SEAL---------------------------- I
10 2N7595 FLANGE--------- -- --- --- --------- l z
m
11 2 N760 I FLANGE----- -------------- -- ----- l
2 6 L4 724 CUP--------------------------- 3 12 S 15 71 BOLT--------------- ------- ------ 4
2N 7593 TUBE ASSEM. ------------------- I 13 4 LS 8 3 2 GASKET-- --- --- -- -- -- -------- -- - l
3 4 L9564 SEAL--------------------------- 1 14 IN 9 90 7 PLATE------------ --------- -- ---- I
4 2N 1642 ELBOW-------------------------- 1 15 2N 154 3 GASKET----------------------- --- l
5 5 B9 I 6 9
PLUG---------------------------- 2 !Used With Marine Gear!
6 2N 1543 GASKET------------------------- 2 1616 L2288 ROD----------------------- ------ 2
7 2D2285 BOLT---------------------------- 4 17 6 L2286 PLUG----------------------- ----- 2
8 l D4 717 NUT------------------------- ---- 8 (Used Without Mar ine Gear)
9 3 B4506 LOCKWASHER-------------------- 19 18 S 159 1 BOLT---------------------------- 11
131948

2N7592 SEA WATER LINES GROUP-Type 1

,.:.:~·-_,.:,;< ·~~' .? ~•; :· .,:!;;


. ., _r:.
_ __
( [___. !_ __ [ - - ·I __ . r- _1 [_ __~ r_ . r · -- [ -~ --·--r:::--- r -·~--r --· T----- .,·~-
•···--·[ ·--f_- :--:-f. "{ (.

2N7592 SEA WATER LINES GROUP-Type 2

aflercoo ler

..... ...,.
.-
~
II

.
12-8-<J

To
r a.·. ,v aler 5-16 )>
punip 2 -f
-f
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m
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--t
10 2 N 759 5 FLANGE------ ------ ------- - -- ---- I en
I
18-<J REF.I
NO.
PART
NUMBER
DESCRIPTION QTY
11
12
13
14
2N7601
515 71
4L5832
1N99 0 7
FLANGE------- -- --------- --- -----
BOLT-- - ---- ---- ---- ----------- - -
GASKET---- --------------- - -----
PLATE------ ----------------- ----
I
4
1
1
1 1S740 8 SEAL- ------ --------------------- 1 15 2 N 15 4 3 GASKET----------------------- -- l
2 6L4724 CLIP----- - --------------- -- ---- 3 (Used with Marine Gear)
2N 7593 TUBE ASSEM. - - -- -- -.- ----------- 1 16 6L 2 28 8 ROD------------------------- - - - 2
3 4L9564 SEAL------- -- ------------------ 1 17 6L2286 PLUG-- ------------ -- - - ----- - - - - 2
4 2N 1642 ELBOW----- ----- - --------------- 1 (Used Without Marine Gear}
5 5 B 9169 PLUG--------- ------------------- 2 18 S 1591 BOLT- --- ---- --- --------- --- -- - -- ll
6 2N 1543 GASKET------------------------- 2 CI 19 2N9839 PLATE- -- ------ ----------- ------ - 1
7 2D2285 BOLT- - --- -- --- ----- ------------- 4
8 1D4717 NUT- ------- ---- -- -- ----- - --- -- 0 - 8
9 3 B4 506 LOCKWASHER-------------------- 19
C INDICATES CHANGE 141998
0)
,0

..
OD

~
AffiRCOOlER

2
II

VIEW A-A

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......
.• _
,,, 5-1&
,-
r-
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,0
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0
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......

1. 10 2N759 5 FLANGE------------------------- - I

0,

11 2N7601 FLANGE- -- --- - -------------- - ---- I


rn
TO
RAW WATER
~A 12 S 15 71 BOLT-- --- ----------------- --- -- - 4 z
PUMP 13 4L5832 GASKET----- --- -- - - - - -- --- --- - -- I G)
REF., PART DESCRIPTION QTY
NO. NUMBER
1j1S7408 SEA(------------- -- - ----------- - I
14 l N9907
15 2N 1543
PLATE-- -- --- -- ------ - --------- --
GASKET---- -- --- --- - -- - - -- -- - ---
l
I
z
rn
(Used with Marine Gear I
2 5P4882
. 2N 7593
CLIP------ -- ------------- - --- --
TUBE ASSEM. --- - - - -------------
3
I 16, 6L2288 ROD--- ------ ---- - --- ----- -- --- -
l7 6L2286 PLUG------ --- -- --------- ------ -
I 2
2
4L9564 SEAL---- ----------------------- I
4 2N 1642 ELBOW---- - -------------- - ------ l !Used Without Marine Gear I
5 589169 PLUG- -- -- ---- --- -------- ---- -- -- 2 18 S 1591 BOLT- ------------------------ -- - II
6 2N 1543 GASKET------------------ --- - --- 2 19 2N9839 PLATE------ -- ---------------- -- - I
7 202285 BOLT- - ---------- - --------------- 4 cl20 5 p 4881 cup---------------------------- 3
C 21 S 2185 SPACER---------------------- -- 3
8 l 04 717 NUT------------------ - ---------- 8
9 3 84506 LOCKWASHER-- - ------------ - ---- 19
C IND I CATES CHANGE 156884

2N7592 SEA WATER LINES GROUP-Type 3

:-:;,,..-,7. ,": \" :..::: •..~ ••+-tt:· ••'1:-:,~-·-;;;:,;~~T: c.:'!t ,-(' "'. •·<•(';
r---- · r r r r ,- ~ ~ - -~ - ·-·------- - -- - - -- - - •-· - - - .:. - --"
[ [ r_ ___ L -~ {
r
•,;i,;:f::"t•;
•!,:;.~•-_ :,.,...

I
j

89B.01 ATTACHMENTS

24

25~

2
VIEW A-A

~
43

4-28-32-5
2"I
29
'" 4-5-6

" 37

5-4

38
)9
11

18 SI 590 BOLT----------------- ----------- 8


19 9M421 7 SEAL--------- ----- - ------- - -- --- 2
41~ C 20 2N4764 FLANGE-------------------------- Z
21 3N 123 7 CONNECTOR--------- - -- - --- ----- I
22 3N 1238 GASKET -- -- ---- ------ - ---------- - I
23 H4899 BOLT- -------------- -- -- ------ - - - 2
24 7S9327 CCW[R-- ------- --- -------------- 2
25 S 1594 BOlT -- ------ --- -- - -- -------- -- --- 8
IIEf,1 ,AIIT OESCllll'TION QTY 26 3N2622 ElBOt!------------------ - ------- - I
NO. N.-lA
27 2N4897 TUB£ASSEM. --------- ---------- I
S I 595 BOLT----------------------- ---- - 4 28 I A2029 BOLT--- ----11.125 in. long)--c-·· 9
I 3 84508 LOCKWASH£R- - -------------.- --- 4 29 5M6213 Pl.UC---- -- --------------- - --'-:-- 3
2M849 WASHER ----------- -------- - ---- - 4 30 2N568 ·GASKET- - - -------- -- ----- - ----~- 2
2 3N6240 FLANGE------ - ---------------- --- l 31 ZN 7 242 TUBE ASSEM. -----------,-------- I
3 7L6005 GASKET-----------·------- -- ----- 4 32 T65 BOLT-------(3. 50 in. long>-- ---- - I
4 S 1588 BOLT--------------- -- ---------- - 18 33 3N6066 HOUSING ASSEM. --- ------------- 1
5 384506 LOCKWASHER----- --------------- «J llncludest
6 5M2894 WASHER-- ------- -------------- - 24 34 3 S 964 3 SEAL----- ------- -- -- -------- 4
7 2N570 GASKET-- ---- --- ---------------- 3 35 9 M42 l 8 SEAL- ------ ---- ----- ------------ 2
8 3N4939 ADAPTER---------------- -------- I 36 2N558 ELBOW--· ---- ------------- - ------ I
6F7012 STUD--------------------------- 4 :'•i 4L6215 ELBCYt\'----------------------- --- I
9 I 82578 NUT----------------------- ------- 4 38 4L6216 GASKET-------------- ----- --- --- I
10 3N 1235 MANIFOl.0----------------- ----- I 311 8L5197 GASKIT - -- --- --- .. ·---- ------- ---- 1
11 3J5389 PLUG-------- - -- --- ---- -- ------- - 4 .«J 4L5832 GASl([T------------------- --- ---- 1
12 2N7 41 GASKET --- - ------------------ --- I 41 2N8827 ELBOW----- ----- ----------------- I
13 S 1619 BOLT------------------------- -- - 4 42 3N4936 TUBE ASSEM . -------------------- I
14 S 1608 BOLT·----------- -------- --- -- --- 5 43 6S 1025 °JOINT ASSEM. ··------ ----------- I
15 6L585 I REGULATOR----------- - - --- ------ 4 44 3N4938 TUBE ASSEM. ---------------- ---- I
16 5B2638 BOLT·----- --------·t/--·i --~;7 - I
17 3N606 7 COV£R-------- - ---••f..._ _________ I
2tlZ306

3N6891 WATER LINES GROUP-TYPE 1


For Locomotive Use
1}
1--- 1··- ... i-~ :.. i--- ] ...... }. J .,-~~- J --··. J
✓- ."] - ~J
) )- 1--- 1-- J J J J J

2N7592 SEA WATER LINES GROUP-Type 4

AITTRCOOlfR

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.VIEW A-A 3

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15 14 17 13
18-q
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0
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I lO 2N7595 FLANGE-· · · · ···- · ··· ··-· ········· I
z- I
11 2N 7601 FLANGE-------··· -- -······-·· · ··· I u,
TO ~A
RAW WATER 12 S 1511 BOLT---------- -··· ·· · ·· -·-- ---·· 4
PUMP 13 4L5832 GASKET- -··· · -- -- - -··-····· -·- -- I
REF ., p,o.RT DESCRIPTION QTT
NO. NU... BER 14 1N9907 PLATI:--- - --- --- ---- ------ -----·- I
15 2N 1543 GASKET-- --- - -- --- -------- ------ I
I IS 7 408 SEAL-····-··-· · ·----·---·-···•-· l
d 2 5P4882
3
2N 7593
CLIP····-- ·· -·· · ···-· · ······-··
TUB[ ASS[M - ----- -·--- · ----·-·
.
2
I
I
16 6l2288
17 6L2286
(Used with Marine Gear I
ROD-- --- -- ---- - -- -- -- -- --------
PLUG---- --- --------------------
I 2
2
4L9564 SEAL·----- ····-·- ·· ·· · ·-•···· •· I IUsed Without Marine Gear I
4 2N 1642 ELBOW-···-··· · · · ······ ·-·------ l C 18 S 1591 BOLT----------------------··- -· - 10
5 589169 PLUG · ·----·······--·•--······--- 2 19 2N9839 PLATE---------- -·· · --------·· -·- l
6 2N 1543 GASKET----------···--··-·--·--· 2 C 20 5 P 4881 Cll p---------------------------· 2
7 202285 BOLT-·· ···-··-··--·····-·-······ 4 C 21 S 2185 SPACER------------------------ 2
8 104 717 NUT-·-· · ··········· ·--····--···- 8
Cl 9 3 84506 LOCKWASHER·-------------·-·--- 18
C INDICATES CHANGE 218340
0:,
,0
0:,
ATTACHMENTS 89B.02

l
I
-I
!

FLYWHEEL
HOUSING 37
.,,.__

38

11

18 6Sl025 JOINT ASSEM.-------------- ----- l


19 9M4217 SEAL------------~---------- -- -· - 2
41,---J 20 3N4938 TUBE AS SEM. -------------------- 1
21 3N l 23 7 CONNECTOR---------- -- --------· l
22 3N 1238 GASKE1------ -------------------· l
23 5F4899 BOLT---- ----------------------- - 2
24 7S932 7 COVER--------------------- --- -- 2
25 S1594 BOLT------------------ ----------- 8
26 3N2622 ELBOW--------------------------- l
;~·N::;E;=I=N~;,,~::;~~;,,":!l====OE=SC=A=IP=Tl=ON=====O=T=Yi 27 2N4897 TUBEASSEM.- ----------- -- ----- l
S 1595 BOLT--------------- ------------- 4 28 l A2029 BOU- -----2. 86 cm(l.125 in. I long 9
l 3 84508 LOCKWASHER---- ,-- ------------ 4 C 29 5M6213 PLUG------------------ ---- ------ 4
'2M849 WASHER------------·------ ------ 4 30 2N568 GASKET------------------------· 2
~
I
C
C
2 i3N6240
3 /7 L6005
F.LANGE-------------------------- 3
GASKET-----------·-·-··---·--- -- 5
31
32
2N7242 TUBE ASSEM. --------------------
T65 BOLT-------8. 89 cm(3. 50 in. I long I
l
1
C 4 IS 1588 BOLT-------------- - ------------- 22 33 3N6066 HOUSING ASSEM. - ------ -- ----- -- l
C 5 13 B4506 LOCKWASHER--------------- - ----152 ( I ncludesl
C 6 l5h12894 WASHER--------- --- -- ---------- 16 34 3S9643 SEAL------------------------ 4
7 2N570 GASKET------------------------- 3 35 9M4218 SEAL------------ ---- ------------ 2
8 3N4939 ADAPTER------------------------ l 36 2N558 IELBOW-------- --- ----- ---- ------- l
;· 9 6F7012 STUD---------------- --- ---- ---- 4 37 4L6215 ELBOW------- ---------------- - -- l
38 · 4L6216 GASKIT·-- --- -----···-------···· I
j 10 3N 1235 MANIFOLD---------------------- l 39 8L5 l 97 GASKCT·····---·····---------- --- I
' 11 13J5389 PLUG------- --------------------- 4 40 4L5832 GASKCT·------------------------ - l
lr2 2N741 GASKET- ---------- - ------------ - l 41 2N8827 ELBOW-------------------------- - l
r 13 IS 1619 BOLT------ -- ------------- - ------14 · 42 3N4936 TUBE ASSEM. ------·--------- - -- - l
14 jS 1608 'BOLT---------------------------- 5 I C 43 S15 91 BOLT---------------------------- 4
' C l519N28941REGULATOR-- --------------------, 4 I C 44 l D4 717 NUT----------------------------- 8
1 16 5 B2 63 8 1
·!¥)1fl---f -- ;;~---------- ---- -- --- - l
I 17 3N6067 ICQ!fR- 0 - - - - - - - - - - - - - - - - - - - - - - - - - l
C INDICATES CHANGE 2345 06

r 3N6891 WATER LINES GROUP-TYPE 2


For Locomotive Use

r
0,
9 I REF., PART DESCRIPTION OTY
-0
()

8
I EXPANSION
NO. NUMBER

I TANK 5-6 -7
I
1 3N 3177 JOI NT ASSEM
(Includes)
2 3N 1372 SEAL----- -- --- --- ------- --- -- 2
I _r--- - -
L 8
3 4L7885 GASKET---------- ---- ---- -- --- -- 2
4 6L 999 2 COVER---- - -- - -- -- - -- --- - --- -- --- 2
17 5 S 1590 BOLT-------- - --- - - - - ---- ----- - - 16
6 ID4717 NUT-- ------ ------ - --- - - - - --- -- -- 22
7 3 B4506 LOCKWASHER - - - ----- --- -- -- - --- - 26
8 7l298 FLANGE----- -- ----- ---- -- - --- --- - 2 0
9 3 N33 78 ELBOW------------------ -- ---- - - I )>
16
10 1A2029 BOLT----------------- ---- -- - --- - - 4 -I
11 3N3377 GASKET----------------- - ------ - I m
15 ,-,
_,
12 3N3204 ELBOW-------------------- -- - --- - I
C /13 3J5389 PWG------------- 2
.,,
,a

~,A IO 0 14 3P650 SEAL------------------ -- ----- -- - I r-


r-

00
o 15 5M6213 PLUG-- ----- ------ - ------- - ----- I
>
I 3N9613 PLATE---------------------- - ---- I ,a
16 3 N9616 GASKET---0---------------------- 2
I fl' 3 4
17 3N2099 TUBE ASSEM -------------------- l 0
,11\(jl 11 18 3N9615 TUBE ASSEM. - - ----------,-------- 1 w

'~o
o
==---_ \h1t\ ~JJ
)I V( \ JM1
S 1590 BOLT---------------------------
19 5 M2 89 4 WASHER-- - --- ------------------
20 2N3247 COVER--------------------------
6
6
I
"'-0
0,

l )\...L. {I I S158 7 BOLT---------------------------- I

a~
OIL
COOLER "l (') I - ------ ---------.J ____,-~ a
21 1D4718 NUT----------------------------- . l
m
z
~
----~
-P:iii
3B4508 OCKWASHER-------------------- l
22 l8L8570 COVER---------------------- - --- 2 (i)
lJ . (Use Without Jacket Water Pu mp)
zm
/;
II
;ff,,mr I1,
/ \ i,!
18
19-6-7
23 3 P651 SEAL------------- - -- --- - ---- -- --
24 3N3I95 TUBE ASSEM. ---------- - -- ------- 1
I

l1 //[PU~P I WATER O ~,
I
tJ/~--1 . 0
C' 13N6576 TIJBE ASSEM. 1
Cl 3N6578 TUBEASSEM.--- ---- 1

,__
\\ \ "-,__jL-1 0
25 (Each Includes)
/ 11It p 0
0 9
CI 6F3205 BOSS-------

MOUNTED
MOUNTED ON ON ELBOW
21
22 Tl Ml NG GEAR
HOUSING l USE AS REQUIRED C INDICAlES CHANGE 229537

3N9618 EMERGENCY WATER CONNECTIONS GROUP


Serial No. 68B2540-Up
FOR USE WITH EXPANSION TANK. NOT FOR USE WITH DUPLEX LUBRICATION SYSTEM

l [_ [ [ r
::_ . r ------ __ ,

3N9619 EMERGENCY WATER CONNECTIONS GROUP


: Setial No. 68825.40-Up
FOR .USE VVITH DUPLEX LUBRICATION SYSTEM AND EXPANSION TANK
I
I REF., PART
NO.. NUMBER •
I DESCRIP TION !QTY

I l 7L298 FLANGE- -- ------- ----- -- ------ -- -- 2


I EXPANSION 2 S 1590 BOLT---- - ----------- -- --- ------- 16
I TANK 4-3-2 3 1D4717 NUT - --- ------ --- -- ------- --- ---- 22
4 3B4506 LOC KWAS HER --- --- ---- ----- - --- - 26
14, L -, - - - - - 5 6L9992 COVER- ----------- ----- ---- - --- - 2
'
rr flfiJ1 fi I1 tril 6
7
4L7885
3N3378
GAS KET- --- --------- ------ --- ---
ELBOW----------· -- - --- ------ --
2
1
to 8 iA2029 BOLT-------- - --- --- -- --- ---- -- - 4
13 9 3N3377 GASKET- -- --- ----- --- -- ,-- - ----- 1
to 3N3204 ELBOW- - ------- -- --- -- -- --- ----- I
5 6 5 1590 BOLT---- ------ - ---- ·- ----------- 6
11
5M2894 WAS HER------------------ ------ 6
19

..,
A 12 f""'
~N9616
13 5M6213
14 3N2099
15 3N3247
PLATE--------------- -- -- -- -- - --
GAS KET- --- --- -------- -----------
PLUG ------ ---------- - ------- ----
TUBE ASSEM. - - --- -------- ------
COVER- -- -- - -- -- --- - --- -- --- -- --
I
2
1
1
I
)>
-f
-f
)>
I 51587 BOLT-------------------- -- ------ I 0
6 5 I16 {\ 1D4718 NUT---- - --- -- --- ----- -- --- ----- - I :c
LOC KW ASHER-- -- -- -- -- ---- ----- - 1 ~
OI .\ r~
I 11 \
f
(-( I
3B4508
17 l8L8570 COVER------- ------ - -- --- -- ---- 2 m
\I\ ,\ !1. (Use Without Jacket Water Pu mp) z
--t
TUBE ASSEM --------- -- --- ------ 1
1 --------.. L - )'
I v//\
I\ ~
f''(
1813N9615
Cll9 3J5389 PLUG- - -- -- ---- -- -- -- ---- ----- -- -
en
~~
A --.._J ,__)
/. i l \ i r'"-'
TO I/ ;ff-~:lJ1\ .qi
OIL
COOLER I I \ i I IA I l
15

\\ \ JI/ ,'

~-/ 1 r-~
11 JACKET
WATER I' 1

I
0

"~_/ L_j '1 PUMP 0

MOUNTED
16
ON ELBOW
- ~j l7 MOUNTED ON 01
Tl Ml NG GEAR HOUSING C INDICATES CHANGE 2295 44 -0
0
ex,
-0
m
13
REF., PART DESCRIPTION OTY
NO. NUMBER

l 3N 4 $ Ii HOSE ASS EM. 71 2 5 16


19
2 3 B 6 55 4 ELBOW----------------- - --------- 31
3 3N 44 9 4 PLATE------ -- - - --- - ------------- I
4 l D4 609 BCU---------------------------- 3
5 l3 8 6 Cll P---- --- - --------------------- l
6 S 1620
(Use with L H. Mounting)
BOLT---- - ----------------------- l
I 15 A
r----1
A
7 3 B4 508 LOCKWASHER-------------------- 3
0
)>
8 5F 63 71 UN I ON--------------------------- 2 II -4
9 S 16 21 BOLT---------------------------- 2 6-7 m
10 3B4 512
!). · .PB 9 081
LOCKWASHER--------------------
BUSH I NG-- - ---------------------
3
I
2---"Y' ,,
;;o
·If 2N9335 BRACKET ASS EM.----- -- - - --- I r-
13 3 B6 5 5 5 ELBOW--------------------------- I r-
14~ 4 B 5984 ELBOW--------------------------- l )>
;;o
~
8
0
w
--.J
-0
co

/
·\/
15 I 2N89D8 PUMP GROUP--- ---------------- -
m
4-10 (Separate Illustration l z
3N4510 HOSE ASSEM. -- -------- ---- -- (i)
16ll . (Use with R. H. Mounting! zm

q
3N4514 HOSE ASSEM.---- ------------
(Use with L H. Mounting)
17 981008 COCK--- - --------- - ---------- ----
. 7-g 18 3 B 5 51 PLUG-------------------------- -
'
TO 3 19 3B 7280 NiPPLE------------- -- - ------- ---
Oil 20 1N9924 VALVE ASSEM.
PAN (Separate Illustration J
2
VIEW B-8
142040

3N4521 SUMP PUMP GROUP-Type 1


FOR USE WITH MARINE AUXILIARY ENGINES
2N8908 Pump and 1N9924 Valve parts are shown on Page 89H

. L...:.:· - ·r -- 1-···fc ·.
.- - ~--r. --"-,-'( -- ---, r .-___T ___ ~ r -r-:--=,,·-
[ r. (

3N4521 SUMP PUMP GROUP-Type 2


FOR USE WllH MARINE AUXILIARY ENGINES
2N8908 Pump and 1 N9924 Valve parts are shown on Page 89H

1g
REF~ PART
DESCRIPTION OTY
NOJ NUMBER

l 3N45ll HOSEASS 11
Cl 2 3 8 65 5 4 ELBOW-------- - -------- ---------- 4 2 5 16
13
• l i 3N4494 PL.ATI:-------------------- --- - --- l
;_"4. l D4 609 BOLT------------------------- - -- 3
5 T38 6 CUP------ ---- ------------------- l

~ S 16 20
tUse with L H. Mounting)
BOLT------ - ---- ----------------- l
I 15 A
r---1
A
7 384508 LOCKWASHER--------- ----------- 3
8 5F 63 71 UN I00--------------------------- 2
9 S 16 21 BCU------------------- --------- 2 6-7
10 3 8 4 512 LOCKWASHER-------------------- 3
11 6B908 l BUSHING-~---------------------- l 2---t'
12 2N9335 BRACKET ASSEM. ---------------- 1 )>
Cl 13 lf6660 NIPPLE-------------------------- l -I
14 4 8 59 8 4 ELBOW---- - ---------------------- l 17 IB -I
)>
()
:I:
~
m
z
-I
U>
15 2N8908 PUMP GROUP- ---- - -------------- I
4-10 (Separate Illustration J

d~ C
16
3N4510 HOSE ASS EM.-------------------

l7 3 D2992
(Use with R. fl Mounting)
3N 45 l 4 HOSE AS SEM. -------------------
(Use with L H. Mounting)
3N7057 VAlVE AS SEM: --- ----------------
SEAL----(l. 00 inside dia. !-----
l

l
l

~ iI~
, ·~· 3 9H6761 SEAL----(. 862 inside dia. 1------ l
C: 18 1B5174 PLUG--------------- ------------- I
19 lN9924 VALVE ASSEM. ---- -------------- l
2 (Separate Illustration!

C INDICAlt:S CHANGE 143226 0)

.,,
-0

r-r'.:··;·?··;;_: ".::: .;, :: -~:•:- ;;-. ·:- ·. -- -·


ATTACHMENTS 89H

REF. PART DESCRIPTION QTY


NO. NUMBER
1 2A 762 BOLT --- ----- --------- ---- --- --- - 6
2 3N3298 HANDLE ASSEM. -- -- ----- ----- --- 1
3 3N3299 GASKET SET--- llise As Required )-- 1
(2 Holes Ind icate s .002'' Thick,
3 Holes Indicates •003" Thick &
4 Holes Indicates . 004" Th ic
4 3N3297 PIN- ------- ----- ------- --------- 2
THE FOLLOWING REPAIR KIT IS AVAILABLE
3N3 300 KIT----------(Pump)-------------
(1 ncludes Vanes, Springs, Packing,
Nut, and Gaskets)

2
I.....

4 3

137121

2N8908 SUMP PUMP GROUP


Part of 3N4521 Sump Pump Group shown on Pages 89E and 89F

C IND I CATES CHANGE

1-

1~I REF. PART


NO. NUMBER DESCRIPTION

1 1N992 3 ADAPTER - ------- ---------- ---- -


QTY

l"-
1I
C 2 5 K60 5 PLUP -- ------ -- ------ ------ --- - -
3 9L6 7 2 VALVE------- ---- ---------------
4 1P52 74 Pl N-----------------------------
5 9H2 36 7 SPRING------------------------
j
I C 6 2 K84 67 SPRING---------- -------------- 136579
IL
I

1N9924 CHECK VALVE ASSEMBLY


Part of 3N4521 Sump Pump Group shown qn Pages 89E and 89F
7

/ 90 CATERPILLAR D379B ENGl·NE

.:•',

l
Consists of:
2N955
;· . .
Water Pump Group •. ... . .·. ,_..................... 91
Page
._,
l 3N2683 Front Accessory Drive Gr..0.~P •.••.•••.••• : . , .- • 94 I

l 2N9503 Adapter As s'emb l y ~~


1.... •
)
8 3B4506 Lockwasher--3/8"
4 3B4508 Lockwasher--1/2"
4 1D4717 Nut '\
4 1D471 9 Nut ; '
,. ·'i··
,'
l 6F7767 Gasket ',
\:,
:\ '; ,.
1 4L58 32 Gaske t
1 4L8 12l Gasket ._J

l 2N83 08 Flang e
l 2N8329 Flange -~~-.
4 S1571 Bolt
3 S1587 Bolt
4
l
S1588
S1595
Bolt
Bolt '
;
.. •";

2N9507 AUXILIARY PUMP ARRANGEMENT-Fresh Water


S.A.E . STANDARD ENGINE ROTATION

.f .

· : j.
"_,- •fr>-
'

.,·::

1'

ALW AYS GIVE SERIAL NUMBE R 'W H s:N , ORDERING


.
PARTS ,
~~

,
....

...

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