Wiring FB15-E70

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5.

Wiring (Diagrams)
MPU Board MPU Board MPU Board CX-078
Battery (48V)
Line Connector Line Connector 1 2 3 Line Connector Line
Connector
V N No. CN Pin No. CN Pin No. CN Pin No. CN Pin
Turn signal lamp SW

BK/WH
VA NA
Horn RPA 6 1 5V P5 1 3 5V

RDWH
RDBK
BUBK (Momentary)
GNRD F1 1 24 Input(Checking fuse) RNA 6 9 GND
C1 1 21 Input(Checking contactor) MC WHBU
MC1 1 27 Output for RA4 6 2 Signal(Phase A) BKWH
VN 1 4 Ground(Switch)
80V, 5600μF (×9Para.) main contactor RB4 6 10 Signal(Phase B)
F1 BNWH Right WHRD
+ MC2 1 28 WHBK SW1 1 5 Turn signal SW (Right)
MC X1 RPA 5 13 5V
325A COIL GNWH
MB5 2 25 (Output for RNA 5 14 GND Left WHBU
SW2 1 6 Turn signal SW (Left)
FET module lift locking valve) 100V 22μ RA5 6 3 Signal(Phase A)
WHGN YERD Signal(Phase B) 1 7 Spare input 1
TIU MB6 2 26 X1 RB5 6 11 SW3
WH#
Phase U Flat cable
Phase U BU# S24 2 4 Lower source BNYE
HD3 2 13 Signal Output for SW4 1 8 Spare input 2
Lower gate
BK#
RD#
G24
S14
2
2
3
2 Upper source Heat sensor for Trv. FET BKWH
HN3 2 14 GND Horn switch LCK 5 16 suspension rocking
U1 G14 2 1 Upper gate (Output for wiper)
M V1
BNYE
HD4 1 13 Signal
RDWH
VB 5 10 Power supply
for control system
3 W1 TIV
Phase V Heat sensor for Hyd. FET BKWH
HN4 1 14 GND
+
BS1 2 6 Switch(+)
WHRD#
Phase V
BURD# S26 2 12 Lower source WHRD -
Traction motor BKYE# G26
S16
2
2
11
10
Lower gate
Upper source RDYE#
TPU 2 15 12V
BS1 5 12 Brake switch
M
BS2 2 5 Switch(-)
RDYE# Upper gate
G16 2 9 X2 BS3 2 4
TIU YERD#
TIU 2 16 Signal Brake switch R
Switch(M)

Phase U HD 5 18 Horizontal detection switch of tilt BS4 2 3 Switch(R)


Phase W BK#
TNU 2 17 GND
WHBU#
Phase W Current sensor 25W P3 5 9 3V BS5 2 2 Switch(Low speed)
BUWH# S25
G25
2
2
8
7
Lower source
Lower gate for traction motor RDBK#
TPV 2 18 12V X2
TL
Revolution P3N 5 19 GND VN 2 1 VN

WHBU
BKRD# Upper source
RDBK# S15 2 6 TIV BU#
TIV 2 19 Signal
detector RD
G15 2 5 Upper gate
Phase V BKRD#
10W
Tail&stop
PV 1 25 Power supply
BKRD RPA 7 5 5V TNV 2 20 GND 25W
RNA 7 15 GND lamp PVN 1 26 GND
BUWH Signal ph.A RDYE#
WH RA1 7 6 HPU 1 15 12V TL
RB1 7 16 Signal ph.B
Temperature HIU YERD#
HIU 1 16 Signal Lamp 10W GNWH
sensor 1.5kΩ
RD
AP3 6 7 5V
U phase current sensor Phase U BK#
HNU 1 17 GND switch Right
MB1 2 21 Not used for FB 6 CNH 1 9 CAN communication H
for Hydraulic motor 40W

WHGN
BN Signal WHGN
BK AD3 6 8 MB2 2 22 Not used for FB 7 CNL 1 10 CAN communication L
AN3 6 15 GND RDBK# HL
HPV 1 18 12V
Head light MB3 2 23 Not used for FB
BU#
FET module HIV HIV 1 19 Signal Left 40W Not used for FB
Phase V BKRD#
MB4 2 24
HIU
Phase U HNV 1 20 GND HL
WH# Lower source
RD
VCC 1 1 Power supply
Phase U BU# S21 1 4 for control system
G21 1 3 Lower gate
BK#
S11 1 2 Upper source X4
BURD
OF2 5 6 Output(Forward)
BK
GND 1 2 Ground
U2 RD#
G11 1 1 Upper gate Accelerator YERD
for control system
M V2 X4
CH
3 W2 HIV
RDYE
AP1 6 4 5V Forward chime
Phase V WH
AD1 6 5 Signal EPS Board
WHRD# Lower source YEBK
Phase V BURD# S23 1 12 BKYE AN1 6 12 GND X3 OB2 5 15 Output(Reverse)
G23 1 11 Lower gate
Pump motor BKYE#
RDYE# S13 1 10 Upper source BU
AP2
AD2
6
6
6
13
5V
Signal
BN
BZ Line Connector
G13 1 9 Upper gate X3 No. CN
AN2 6 14 GND Reverse buzzer Pin

Phase W Green BK
Phase W HP2 8 3 5V Reverse lamp GND 1 28 VFD ground
WHBU# Lower source Signal
BUWH# S22 1 8 HD2 8 10 RD
BKRD# G22 1 7 Lower gate HN2 8 11 GND BZ VCC 1 8 VFD power supply
S12 1 6 Upper source
RDBK#
G12 1 5 Upper gate Directional switch Forward or reverse AUT 1 12 Automatic charging SW
ON at neutral RD
buzzer EPS Board
RPA 7 9 5V LED1 1 33 Automatic charging LED
DS3 WHBK
ADN 6 16 Neutral Turn signal lamp Line Connector EQU 1 13 Equarized charging SW
Temperature DS1 GNWH
No. CN Pin
sensor 1.5kΩ
RD 5V
ADF 5 1 Forward TSL
Right
LED2 1 34 Equarized charging LED
BNYE LP1 8 1 DS2 BUYE 25W RDYE
LD1 8 2 Signal ADB 5 11 Reverse WL1 1 24 Turn signal(Right front) RSV 1 14 Reserved charging SW
BKYE
LN1 8 9 GND
TSL LED3 1 35 Reserved charging LED
Left
BKWH Ground
Switch with hydraulic 25W BUYE
WL2 1 26 Turn signal(Left front) STP 1 15 Stop charging SW
NB 2 28 for control system control lever WL1 1 25 Turn signal(Right rear) VN 1 20 Ground
WL2 1 27 Turn signal(Left rear)
F5 BUWH
RD
MB 2 27 (Power supply for Lift locking valve) HS1 8 4 Switch(Lift1) GNWH
4 CNH 1 18 CAN communication H
10A RDGN HS2 8 12 Switch(Lift2)
BVM 5 20 Battery voltage SW1 1 4 Brake oil level 5 WHGN
CNL 1 38 CAN communication L
HS3 8 5 Switch(Tilt)
SW2 1 5 Hydraulic oil level
HS4 8 13 Switch(Att.1)
HS5 8 6 Switch(Att.2) SW3 1 6 Overload
EPS Board HS6 8 14 Switch(Att.3) EPS sensor SW4 1 7 Parking brake switch
BK Note)
Line Connector HSN 8 16 Ground(Switch) WH
TSP 1 19 5V 1. Terminal symbol
No. CN Pin HS7 8 7 Battery interlock GNBU TSD 1 39 Signal
BU
TSN 1 40 GND 1 : Plug (with plating) AMP 170020-2
RD
MP 3 Input for EPS power(+) Switch in operator's seat 1 : Receptacle (With plating) AMP 170021-2
BU
A
K1 4 Input for EPS power(-) YEBU
SS 5 4 Switch(Seat) 2. Wires with mark ” ” or ” ” are different diameters.
WH Output for terminal A (OIS-Switch input)
A 5 TI 5 2 Travel inhibition HTP 1 29 5V 3. Hour meter starts up by connecting terminal.
HTD 1 11 Signal
M EPS
SG 5 3 Speed limit HTN 1 30 GND
(EPS motor)
motor LL 5 8 Lift lock Reference:
AA BK BK
HSN 7 11 Ground(Switch) BWL 1 10 Level of Harness mark/color Ex) BKWH (=Black/White)
AA 6 Output for terminal AA
battery electrolyte Red RD Black colored harness with White line.

Output for magnetic contactor TI1 5 7 Spare input 1 Black BK


MC 1 32
Green GN
Input for OS2 5 5 Spare input 2 SP 1 16 Power Yellow YE
RY 1 31 interlocking switch of charger SA1 1 37 Signal
HS8 8 15 Spare input 3 SN 1 36 White WH
Ground
Brown BN White line
RLP 1 22 Output for relay
(For power supply) HS9 5 17 Spare input 4 Blue BU
RLN 1 23
Key switch RA3 7 10 Encorder1 SA2 1 17 Signal
Gray
Pink
GY
PK
RDWH Input for power (Control systems)
F4 KSW 1 2 RB3 7 20 Encorder2 P50 1 21 Output 5V Orange OG Black color
RDGN
RDWH
KST 1 3 Input for key switch (START) RNA 7 19 Ground(Switch)
10A
F6
10A HSN 7 1 Ground(Switch)
RDGN Input for battery voltage
VB 1 1
HSN 8 8 Ground(Switch)
1 1 BUBK Input (Hour meter starting up)
System wiring 5- 1.
BKWH

AH 1 9
RDBK

RDWH

Note3 CNH 7 2 CAN communication H


1 2 3
CNL 7 12 CAN communication L

FB15P-25P-E70 5-1-1.
GNWH
4 CNH 7 3 CAN communication H
WHGN
5 CNL 7 13 CAN communication L
GNWH
6 CNH 7 4 CAN communication H 54001-98860-0E
WHGN
7 CNL 7 14 CAN communication L
85
5 Wiring (Diagrams)

Battery MPU Board MPU Board MPU Board CX-078


Connector Connector Connector Connector
V N Line Line 1 2 3 Line Line
No. CN Pin No. CN Pin No. CN Pin No. CN Pin
VA 48V NA
Turn signal lamp SW

BK/WH
5V 5V
BUBK
F1 1 24 Input(Checking fuse) Horn RPA 6 1 (Momentary) P5 1 3

RDBK
RDWH
GNRD RNA 6 9 GND
C1 1 21 Input(Checking contactor) MC
WHBU
MC1 1 27 RA4 6 2 Signal(Phase A) BKWH
VN 1 4 Ground(Switch)
F1 100V, 4700μF(x9Para.)
BNWH Output for RB4 6 10 Signal(Phase B) Right
+ MC2 1 28 WHBK WHRD
SW1 1 5 Turn signal SW (Right)
main contactor
MC GNWH X1 RPA 5 13 5V Left
325A (Output for GND WHBU Turn signal SW (Left)
COIL MB5 2 25 RNA 5 14 SW2 1 6
FET module WHGN
lift locking valve)
YERD
100V 22μ RA5 6 3 Signal(Phase A)
TIU MB6 2 26 X1 RB5 6 11 Signal(Phase B) SW3 1 7 Spare input 1
WH# Phase U Flat cable
Phase U S24 2 4 Lower source BNYE Signal Output for 1 8
BU# HD3 2 13 SW4 Spare input 2
G24 2 3 Lower gate suspension rocking
BK#
RD# S14
G14
2
2
2
1
Upper source Heat sensor for Trv. FET BKWH
HN3 2 14 GND Horn switch LCK 5 16
(Output for wiper)
U1 Upper gate
M V1
BNYE
HD4 1 13 Signal RDWH
VB 5 10 Power supply Mode select SW

3 W1 TIV
Phase V Heat sensor for Hyd. FET BKWH
HN4 1 14 GND
for control system +
BS1 2 6 Switch(+)
WHRD# Phase V
S26 2 12 Lower source -
Traction motor BURD#
BKYE# G26 2 11 Lower gate RDYE#
WHRD
BS1 5 12 Brake switch BS2 2 5 Switch(-)
RDYE# S16 2 10 Upper source TPU 2 15 12V M
G16 2 9 Upper gate X2 BS3 2 4 Switch(M)
TIU YERD#
TIU 2 16 Signal Brake switch R
Phase U
BK#
HD 5 18 Horizontal detection switch of tilt BS4 2 3 Switch(R)
Phase W
Phase W Current sensor TNU 2 17 GND 25W P3 5 9 3V BS5 2 2 Switch(Low speed)
WHBU#
BUWH# S25
G25
2
2
8
7
Lower source
Lower gate
for traction motor RDBK#
TPV 2 18 12V X2 TL
P3N 5 19 GND VN 2 1 VN
Revolution BKRD#

WHBU
RDBK# S15 2 6 Upper source TIV BU#
TIV 2 19 Signal
G15 2 5 10W
detector RD
Upper gate
Phase V BKRD#
PV 1 25 Power supply
BKRD RPA 7 5 5V TNV 2 20 GND 25W Tail&stop lamp
BUWH RNA 7 15 GND RDYE#
PVN 1 26 GND
WH RA1 7 6 Signal Ph.A HPU 1 15 12V TL
RB1 7 16 Signal Ph.B
HIU YERD#
Temperature HIU 1 16 Signal 10W
sensor 1.5kΩ RD
AP3 6 7 5V
U phase current sensor Phase U BK#
HNU Lamp switch MB1 2 21 Not used for FB 6
GNWH
CNH 1 9 CAN communication H
1 17 GND Right
BN for Hydraulic motor 40W WHGN

WHGN
BK AD3 6 8 Signal MB2 2 22 Not used for FB 7 CNL 1 10 CAN communication L
AN3 6 15 GND RDBK# HL
HPV 1 18 12V
Head light MB3 2 23 Not used for FB
HIV BU#
FET Module HIV 1 19 Signal Left 40W Not used for FB
Phase V BKRD#
MB4 2 24
HIU Phase U HNV 1 20 GND HL
WH# Lower source
RD
VCC 1 1 Power supply
Phase U BU# S21 1 4 for control system
G21 1 3 Lower gate
BK#
S11 1 2 Upper source X4
BURD
OF2 5 6 Output(Forward)
BK
GND 1 2 Ground
RD# for control system
U2 G11 1 1 Upper gate Accelerator YERD
M V2 X4
CH
3 W2 HIV
RDYE
AP1 6 4 5V Forward chime
WHRD#
Phase V WH
AD1 6 5 Signal EPS Board
Phase V S23 1 12 Lower source BKYE AN1 6 12 YEBK
BURD#
G23 1 11 Lower gate GND X3 OB2 5 15 Output(Reverse)
Pump motor BKYE#
RDYE# S13 1 10 Upper source BU
AP2
AD2
6
6
6
13
5V
Signal
BN
BZ Line
Connector
G13 1 9 Upper gate X3 No. CN
AN2 6 14 GND Reverse buzzer Pin

Phase W Green BK
Phase W HP2 8 3 5V GND 1 28 VFD ground
WHBU#
S22 1 8 Lower source HD2 8 10 Signal Reverse lamp
BUWH# RD
BKRD# G22 1 7 Lower gate HN2 8 11 GND BZ VCC 1 8 VFD power supply
S12 1 6 Upper source
RDBK#
G12 1 5 Upper gate Directional switch Forward or reverse AUT 1 12 Automatic charging SW
buzzer MPU Board
ON at neutral RD
RPA 7 9 LED1 1 33
5V Automatic charging LED
Connector
DS3 WHBK
ADN 6 16 Neutral Turn signal lamp Line EQU 1 13 Equarized charging SW
No. CN
Temperature DS1 GNWH
ADF 5 1 Forward TSL
Pin
LED2 1 34 Equarized charging LED
1.5kΩ
sensor RD
BNYE LP1 8 1 5V DS2 BUYE 25W Right RDYE
LD1 8 2 Signal ADB 5 11 Reverse WL1 1 24 Turn signal(Right front) RSV 1 14 Reserved charging SW
BKYE
LN1 8 9 GND
TSL LED3 1 35 Reserved charging LED
25W Left
Switch with hydraulic BUYE
WL2 1 26 Turn signal(Left front) STP 1 15 Stop charging SW
BKWH Ground
NB 2 28 for control system control lever WL1 1 25 Turn signal(Right rear) VN 1 20 Ground

F5
WL2 1 27 Turn signal(Left rear)
BUWH Switch(Lift1)
RD
MB 2 27 Input power (for lift locking valve) HS1 8 4 GNWH
4 CNH 1 18 CAN communication H
10A RDGN HS2 8 12 Switch(Lift2) WHGN
BVM 5 20 Input for battery voltage SW1 1 4 Brake oil level 5 CNL 1 38 CAN communication L
HS3 8 5 Switch(Tilt)
SW2 1 5 hydraulic oil level
HS4 8 13 Switch(Att.1)
HS5 8 6 Switch(Att.2) SW3 1 6 Over load
EPS Board HS6 8 14 Switch(Att.3) EPS sensor SW4 1 7 Parking brake switch
BK
Line Connector HSN 8 16 Ground(Switch) WH
TSP 1 19 5V
No. CN Pin HS7 8 7 Battery interlock GNBU TSD 1 39 Signal Note)
BU
TSN 1 40 GND 1. Terminal symbol
RD
MP 3 Input for EPS power(+) Switch in operator's seat 1 : Plug (With plating) AMP 170020-2
BU Input for EPS power(-) YEBU Switch(Seat)
K1 4 SS 5 4
A WH (OIS-Switch input) 1 : Receptacle (With plating) AMP 170021-2
A 5 Output for terminal A 5V
TI 5 2 Travel inhibition HTP 1 29 2. Wires with mark “#” or “ ” are different diameters.
HTD 1 11 Signal
3. Hour meter starts up by connecting terminals.
M EPS
SG 5 3 Speed limit HTN 1 30 GND
(EPS motor)
motor LL 5 8 Lift lock
AA BK BK
AA 6 Output for terminal AA HSN 7 11 Ground(Switch) BWL 1 10 Level of
battery electrolyte Reference:
Output for magnetic contactor TI1 5 7 Spare input 1
MC 1 32 Harness mark/color Ex) BKWH (=Black/White)
Input for OS2 5 5 Spare input 2 SP 1 16 Power Red RD Black colored harness with White line.
RY 1 31 SA1 1 37 Signal
interlocking switch of charger Black BK
HS8 8 15 Spare input 3 SN 1 36 GND Green GN
RLP 1 22 Output for relay Yellow YE
HS9 5 17 Spare input 4
RLN 1 23 (For power supply) White WH
Key switch RA3 7 10 Encorder 1 SA2 1 17 Signal Brown BN White line
RDWH Input for power(control systems) Blue BU
F4 KSW 1 2 RB3 7 20 Encorder2 P50 1 21 Output 5V
RDGN Gray GY
RDWH RNA 7 19 Ground(Switch) Pink PK
10A KST 1 3 Input for key switch(START)
Orange OG Black color
F6
10A HSN 7 1 Ground(Switch)
RDGN Input for battery voltage
VB 1 1
HSN 8 8 Ground(Switch)
BKWH

BUBK
1 1 AH 1 9 Input(Hour meter starting up)
RDWH
RDBK

Note3 CNH 7 2 CAN communication H


1 2 3

System wiring 5- 1.
CNL 7 12 CAN communication L
GNWH
4 CNH 7 3 CAN communication H
WHGN
5 CNL 7 13 CAN communication L
GNWH
6 CNH 7 4 CAN communication H
7 WHGN
CNL 7 14 CAN communication L FB30P-E70 5-1-2.
54002-29810-0E

86
Wiring (Diagrams) 5

Directional SW Note)
Display

Common
1. Use round crimped terminals when connecting wires to

Reverse
Forward
Reference:

Neutral
Power CAN Lamp SW Key SW Horn SW Harness mark/color
Explosion-proof
Ex) BKWH (=Black/White)

terminal bolt in Terminal Box.. Red


Black
RD
BK
Black colored harness with White line.

2. Add Terminal Box(C) when connecting optional equipment. Green


Yellow
GN
YE
E1026

White WH
WHGN

WHGN
GNWH

WHRD

RDWH

WHBK
RDGN
White line

RDBK

RDBK
Brown BN

BNBK
Blue BU
RD

RD
BN
BK

Gray GY
Pink PK
3 3 3 3 3 3 3 3 3 3 3 3 3 3
Orange OG Black color
1 2 3 4 1 2 3 4 1 2 3 4 1 2 Indicator panel
4P Red 4P Black 4P Green 2P Black
(1) (2) (3) (4) 48V Battery
1 2 3 4 1 2 3 4 1 2 3 4 1 2 Number
Size Type
3 3 3 3 3 3 3 3 3 3 3 3 3 3 of Core
BK Single 30sq

GN
Pump motor
WH 22
WH 14

VCT-NA
GN 13

Traction motor
RD 21
RD 11

BK 23
BK 24
BK 12

WH 33
WH 32

Single 38sq
RD 34
BK 31

U W V U W V Power steering motor


+ - 2 0.75sq
3 0.75sq
VCT-N
8 0.75sq
Plug
2 3.5sq

j
0.75sq
8Cores k
0.75sq
8Cores a 30sq b 30sq c 30sq e 30sq f 30sq g 30sq i
3.5sq
2Cores q 38sq - + r 38sq
WH 14

WH 22

WH 33

WH 32
GN 13

RD 21

RD 34
RD 11
BK 12

BK 23
BK 24

BK 31

WH
BK
GN

3 3 3 3 3 3 3 3 3 3 3 3 3 6 6

1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2
WHGN

WHGN

WHRD
RDWH
WHBU

RDWH
BUWH

BUWH
WHBK
BKWH
BKWH

GNBU
YERD

BKRD
RDYE

RDYE
BNYE

BUYE
BKYE

BKYE
Y X
WH

WH

WH

WH
RD
BN

BN

BU

BU

BN
BK

BK
4P 6P Red 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Black 4P
White 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 2 3 4 1 2 3 4 1 2 3 4 5 6
1 2 3 4 1 2 3 4 1 2 3 4 5 6
3 3 3 3 3 3 3 3 3 3 3 3 3 6P Black 2P 6P White 2P 4P
Black 6P Black 4P Red White 6P White
White
EPS controller
WHGN
GNWH

GNWH

WHGN
WHBK

RDWH
RDGN
RDYE

YERD
RDBK
RD
RD
BK

1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 2 3 4 1 2 3 4 1 2 3 4 5 6
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

WH 3
WH 5
WH 6

WH 4
WH 5
WH 12

WH 16
GN 2

GN 4

GN 3
WH 17

WH 19

RD 1

RD 1
RD 1

RD 4

GN 14

BK 2

BK 6
GN 21
BK 7

BK 8
BK 9

BK 2
RD 22

RD 23
BK 18
BK 13

WH
BK 20

BK 24

RD

BK
Control box
n 0.75sq m 0.75sq l 0.75sq o p 0.75sq h 0.75sq d 0.75sq
8Cores 8Cores 8Cores 3Cores 8Cores 8Cores
Terminal box Fill up

WH
RD

BK
WH 12

WH 16

WH 17

WH 19

GN 21

RD 22

RD 23
BK 13

BK 18

BK 20

BK 24
GN 14
WH 6
WH 5
BK

BK
GN 2

RD 4
RD 1

BK 7

BK 8

BK 9

BK

BK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
POT.
WH 17

BK 18
WH

WH

WH

WH
WH

WH

WH

WH
WH

WH
WH
WH 12

GY

GY
RD
RD

BN
BK

BK
BK
BK

BK

BK
BK

BK

BK

BK
BK 13

BK/RD
GN/RD
BK
BK

TEMP.

OR
Accelerator
Heat sensor
Revolution
detector

CH BU RL STP STP H BU HL HL M TR TL
Traction motor
0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq EPS sensor
2Cores 2Cores 2Cores 3Cores 3Cores 3Cores 2Cores 2Cores 3Cores 3Cores 2Cores 4Cores 4Cores 2Cores 2Cores

TEMP.
Forward Forward Rotating lamp Tail & stop Backup lamp Horn Back buzzer Head lamp Heat sensor Switch with Switch with (R) (L) Body wiring 5- 2.
chime & reverse (OPT) lamp (OPT) (OPT) (OPT) for Pump Motor hydraulic lever brake pedal Turn signal lamp
(OPT) buzzer (OPT)
(OPT) FB15P-25P-E70 5-2-1.
54001-98871-0E

87
5 Wiring (Diagrams)

Note) Reference:
Directional SW 1.Use round crimped terminals when connecting wires to Harness mark/color Ex) BKWH (=Black/White)

Common
Display terminal bolt in Terminal Box.
Red RD Black colored harness with White line.

Reverse
Forward
Explosion-proof

Neutral
Power CAN Lamp SW Key SW Horn SW Black BK
2.Add Terminal Box(C) when connecting optional equipment. Green
Yellow
GN
YE
E1026
White WH
Brown BN White line
Blue BU
WHGN

WHGN
GNWH

WHRD
Gray GY

RDWH

WHBK
RDGN

RDBK

RDBK
BNBK
Pink PK
RD

RD
BN
BK

Orange OG Black color


3 3 3 3 3 3 3 3 3 3 3 3 3 3

1 2 3 4 1 2 3 4 1 2 3 4 1 2
72V Battery
4P Red 4P Black 4P Green 2P Black Indicator panel
(1) (2) (3) (4) Number
Size Type
+48V Tap of Core
2sq 2PNCT
1 2 3 4 1 2 3 4 1 2 3 4 1 2
14sq
3 3 3 3 3 3 3 3 3 3 3 3 3 3 Single
- + 30sq VCT-NA
BK
Pump motor Traction motor
WH 22
WH 14

GN
GN 13

RD 21
RD 11

BK 23
BK 24
BK 12

38sq
WH 33
WH 32

RD 34
BK 31

U W V V Power steering motor 0.75sq


U W 2
Plug 3.5sq
VCT-N
0.75sq
+
3
- 2sq
8 0.75sq

0.75sq 0.75sq 3.5sq


j 8Cores k 8Cores a 30sq b 30sq c 30sq e 30sq f 30sq g 30sq i 2Cores q 38sq o 14sq r 38sq

GND 48V 72V


WH 14

WH 22

WH 33

WH 32
GN 13

RD 21

RD 34
RD 11
BK 12

BK 23
BK 24

BK 31

WH
BK
GN

3 3 3 3 3 3 3 3 3 3 3 3 3 6 6

1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2
WHGN

WHGN

WHRD
RDWH
WHBU

RDWH
BUWH

BUWH
WHBK
BKWH
BKWH

GNBU
YERD

BKRD
RDYE

RDYE
BNYE

BUYE
BKYE

BKYE
Y X
WH

WH

WH

WH
RD
BN

BN

BU

BU

BN
BK

BK
4P 6P Red 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
Black 4P
White 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 2 3 4 1 2 3 4 1 2 3 4 5 6
1 2 3 4 1 2 3 4 1 2 3 4 5 6
3 3 3 3 3 3 3 3 3 3 3 3 3
6P Black 2P 6P White 2P 4P
Black 6P Black 4P Red 6P White
White White
EPS controller
WHGN
GNWH

GNWH

WHGN
WHBK

RDWH
RDGN
RDYE

YERD
RDBK
RD
RD
BK

1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 2 3 4 1 2 3 4 1 2 3 4 5 6
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
WH 5
WH 6

WH 3
WH 12

WH 16
GN 2

WH 17

WH 19

WH 4
WH 5
RD 1

RD 4

GN 14

GN 21

GN 4

GN 3
BK 7

BK 8
BK 9

RD 22

RD 1

RD 1
RD 23
BK 18
BK 13

BK 20

BK 2

BK 6
BK 24

BK 2
WH
RD

BK
Control box
n 0.75sq m 0.75sq l 0.75sq p 0.75sq h 0.75sq d 0.75sq
8Cores 8Cores 8Cores 3Cores 8Cores 8Cores
Terminal box

WH
RD

BK
WH 12

WH 16

WH 17

WH 19

GN 21

RD 22

RD 23
BK 13

BK 18

BK 20

BK 24
GN 14
WH 6
WH 5
BK

BK
GN 2

RD 4
RD 1

BK 7

BK 8

BK 9

BK

BK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
POT.

GN/RD
WH 17

BK/RD
BK 18
WH

WH
WH

WH
WH
WH 12

GY

GY
BN
WH

WH

WH

WH
WH

WH

BK

BK
BK

BK

BK

BK
BK 13
RD
RD
BK

BK
BK
BK

OR
BK
BK

Accelerator TEMP.
Heat sensor
Revolution
detector

CH BU RL STP STP H BU HL HL M TR TL Traction motor


0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq 0.75sq EPS sensor
2Cores 2Cores 2Cores 3Cores 3Cores 3Cores 2Cores 2Cores 3Cores 3Cores 2Cores 4Cores 4Cores 2Cores 2Cores

TEMP.
(R) (L)
Forward Forward Rotating lamp Tail & stop Backup lamp Horn Back buzzer Head lamp Heat sensor Switch with Switch with Turn signal lamp
chime & reverse (OPT)
(OPT) buzzer
(OPT)
lamp
(OPT)
(OPT) (OPT) (OPT) for pump motor hydraulic lever brake pedal
Body wiring 5- 2.
FB30P-E70 5-2-2.
54002-29820-0E

88
Wiring (Diagrams) 5

E Hour meter
GNWH G5 61A Plug
3 1 1
WHGN 2 G5 62A 2P

D5 Controller
3 2
White
WHBU 3 1 F 48A
BNWH 3 4 F 49A Plug
BUBK 6P
BKWH
3 2 F 52A 1 2 3

B Terminal for 3 3 D2,G3 64D White


BUBK RDYE 5 F 50A 4 5 6
1 C 41B 3
RDGN 10A
RDGN
8D A,C,G2
power supply BKWH 1 D1 64A
6

Length 100
18
RDBK 10A
RDBK Cover with a sleeve
for shur receptacle.
D3 Relay for
8 51B G2,D1
10A
RDYE
(Length 200) 50B D5
RDBK
RDWH 3
3
1
2 D2,D4 7F
D1,D4 51D
Plug
1 2
reverse output Ca1a-DC48V-N
Connect relay.
BN 3 3 G3 66A 4P
YEBK White 3 4

D4 Relay for
8 C 31A 3 4 A 5B
Contactor
F
BU ▲ RDBK
fuse 52B D5 8 BUBK
RDWH
YERD
3
3
1
2 D3,C 7G
D3 51E
Plug
1 2
forward output Ca1a-DC48V-N
Connect relay.
3 3 G4 67A 4P
BURD 4 A 6B White 3 4
(See Note.8) 32B C 8 ▲ RD 3

D1 Relay for Horn output


RDBK 3 1 F,D3 51C
1.5 kΩ YERD 3 2 G2 63A Plug Ca1a-DC48V-N
4P 1 2 Connect relay.
BKWH 3 4 E,D2 64B Black 3 4
WHBK 3 3 G3 65A
Relay for service
D2 brake output
Plug 48B D5 WHBU 1.5 kΩ RDWH 3 1 G4,D3 7E
1 2P
1 3
BNBU WHRD 3 2 A,G3 3B Plug Ca1a-DC48V-N
2 49B D5 2 3
White 4P 1 2 Connect relay.
BKWH 3 4 D1,D5 64C Red 3 4
WHBU 3 3 G4 69A

WH/GN

BUWH
WHGN
GNWH

GNWH
GNWH

BKYE
WHRD

BNYE
RDWH

BUWH
WHBK
Notice pin layout.

RDGN
BURD

BKRD
RDYE
YEBU
BUYE

YEBK

BKYE
WH

WH

RD
RD

RD

RD
BU

BN
BK

BK

BK
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 9 2 10 3 11 4 12 5 13 6 14 7 8 15 16 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 1 2 9 10 3 11 4 12 5 13 6 14 7 15 8 16
G2 G5 D4 G2 G1 G1 A G5 C G2 G5 G5 G2 A G3 G3
1A 4A 6A 7A 10A 12A 27A 29A 16A 18A 20A 22A 24A 33A 35A 25A
G2 D2 D3 F G1 G1 G5 G2 G5 C G2 G5 G5 G3 G3
Reference:
Harness mark/color Ex) BKWH (=Black/White)
2A 3A 5A 8A 11A 13A 28A 14A 15A 17A 19A 21A 23A 34A 30A Black colored harness with White line.
Red RD
Black BK
Green GN
Yellow YE
CN5 CN6 CN7 CN8 White WH

5 6 7 8 Brown
Blue
Gray
BN
BU
GY
White line

10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 Pink PK
20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 20 19 18 17 16 15 14 13 12 11 16 15 14 13 12 11 10 9 Orange OG Black color

A MPU board
(See Note7)

Note)
18 1. :Twist wires by 25mm pitch or less.
4. All pin layouts show the connector as viewed from terminal insert side.
6. Do not clamp relays on wire harness.
YERD 7. Write or print letters with indelible ink.
BN
WHGN
GNWH
RDWH
RDWH
RDGN

GNBU

RDYE
BUBK

BUYE

RD▲

shown Fig.1.
BU▲
WH
RD

BU

BK

WHGN
WHBU

RDBK
9. When attaching Diode and Resistor,
GN/WH
WHGN

WHGN

WHGN

WHGN
GNWH

GNWH
WHRD
RDWH

RDWH

RDWH
WHBU
BUWH

BUWH

WHBK
BKWH

BKWH

RDGN
GNBU

YERD

YERD
BKRD
RDYE

RDYE
YEBU

BNYE

BUYE

BUYE
5 5
BKYE

BKYE
22 22 22 22 22 22 22 22 22 22 22 22 22

BN
WH

WH

WH

after soldering insulate by covering with plastic tube.


RD

RD

RD
BU

BN

BU

BN

BK
1 2
BK

BK

BK
WH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 38 19 39 40 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
F D4 E A G5 G3 G3 G2 F
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
8B 7I 41A 17B 43A 45A 46A 47A 32A 1 2 3 4 1 2 3 4 1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6 Tie each end with clamp.
D4 G2 A G5 G5 B A A D5 A A A A C C D4,G4 G3,D2 G3 G4,G4 A A D2 C D1 D3,G4 C A A A F F D1
7H 40A 16B 42A 44A 31B 10B 12B 61B 4B 20B 22B 28B 42B 44B 67B 7D 60C 66C 34B 25B 3C 45B 65B 66B 40B 18B 1B 24B 8C 51A 63B
A A D5 A A A A C G3,G4 D2 G3 A A G1,G4 C D5,G4 G2,G4 C A A A A,G3 G3
2P-Y 11B 13B 62B 15B 21B 23B 29B 43B 68A 69B 64F 35B 30B 7C 46B 64E 60B 47B 19B 2B 14B 7B 60A
Rece.
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Plug 4P Cap 4P Plug 6P Plug 4P Cap 6P Plug2P Cap 6P Plug2P Plug 6P Plug 4P Cap 4P Plug 6P Fuse
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 White Red White Red Black Black White White Black Black White Red
10A

approximate 40
10A
1 2 2 1 1 2 3 1 2 3 2 1 1 3 2 1 1 1 2 3 1 2 2 1 1 2 3
C EPS unit Accelerator
3 4 4 3
Terminal Traction EPS
4 5 6 3 4 6 5 4 2 6 5 4 2 4 5 6 3 4 4 3

Display Directional Indicator


4 5 6

Terminal Terminal
BOX(B) motor sensor BOX BOX switch panel
30 40
Clamp
External
G1 External
terminal(a) G5 External
terminal(h,p) G4 External
terminal(n) G3 External
terminal(l,m) G2 terminal(j,k) Fig.1

CBE harness 5- 3.
FB-E70 5-3-1.
54002-11800-1E

89
5 Wiring (Diagrams)

RD/GN
Explosion-proof

RD/BK

RD/YE
BU/BK
F+ battery(+)

RD
BU/BK 1 1 E1026

BK/WH 1 1 Hour meter starts 2P


once these terminals are connected. WH 10A
NA battery(-)

Main board
BU
F 0 1
2

O
N
B C D

3 4 5

4
2
3
1
A

6
7 8 9

CN10 CN9
CN5

HYD
CN6

TRV
(PV)

(P15)

(P6)

(HYD)

(TRV)
CN7

P N P N EPS board
CN8

GN/RD
CN1 CN2

BK/WH
CN-D
CN-H 12P 2P (Traction) 2P

(Hydraulic) 12P

4P CA1a- U V W U V W
WH DC48V

HU HV TU TV
4P CA1a-
WH DC48V

4P CA1a-
BK DC48V
2P WH
4P CA1a- Cap
RD DC48V
Phase Phase Phase Phase Phase Phase
U2 W2 V2 U1 W1 V1 For
Hydraulic Hydraulic Hydraulic Traction Traction Traction electric fan
6P WH Cap
2P
Cap White

Y 2P
X-Y

Harness, controller
4P 6P 6P 6P 4P 4P 4P
External 4P WH 6P WH 2P 6P BK 2P WH RD RD WH 54001-93940
terminal BK RD WH BK BK Plug Plug Cap Plug

j 0.75sq k 0.75sq l 0.75sq m 0.75sq n 0.75sq p o q r


8cores 8cores 8cores 8cores 8cores Blocking up 38sq 38sq

Spiral Reference:
Harness mark/color Ex) BKWH (=Black/White)
tube Red RD Black colored harness with White line.
Black BK
See Green
Yellow
GN
YE
Note 2 Note) 2. Attach spiral tube, as shown in Fig.1. White WH
Brown BN White line
Blue BU
Gray GY
500 1000 Pink
Orange
PK
OG
Spiral tube 150
Black color

CB wiring 5- 4.
Fig.1 Marking

FB15P-25P-E70 (48V) 5-4-1.


54001-98880-1E

90
Wiring (Diagrams) 5

RD/GN

RD/BK

RD/YE
BU/BK
Explosion-proof

RD
E1026 BU/BK 1 1
Battery(+)
BK/WH 1 1 Hour meter starts 2P
when these terminals have been connected. WH 10A

Main board +48


F 0 12

BU

B C DE

O
N
3 4 5

4
2
3
1
A

6
7 8 9

CN10 CN9
CN5

HYD
Battery(-)

CN6

TRV
(PV)

(P15)

(P6)

(HYD)

(TRV)
CN7

P N P N EPS board
CN8

GNRD BKWH
CN1 CN2
CN-D
CN-H 12P 2P (Traction) 2P
(Hydraulic) 12P

4P CA1a-
WH DC48V
U V W U V W

HU HV TU TV
4P CA1a-
WH DC48V

4P CA1a-
BK DC48V
2P WH
4P CA1a- Cap
RD DC48V
Phase Phase Phase Phase Phase Phase
U2 W2 V2 U1 W1 V1 For
Hydraulic Hydraulic Hydraulic Traction Traction Traction electric fan
6P WH Cap
2P
Cap White

Y
2P
X-Y
Harness, controller
4P 6P 6P 6P 4P 4P 4P 54001-93940
External 4P WH 6P WH 2P 6P BK 2P WH RD RD WH
terminal BK RD WH BK BK Plug Plug Cap Plug

j 0.75sq k 0.75sq l 0.75sq m 0.75sq n 0.75sq p q o r


8cores 8cores 8cores 8cores 8cores 38sq 14sq 38sq

Reference:
Harness mark/color
Red RD
Black BK
Spiral Green
Yellow
GN
YE
tube White WH
Brown BN
See Blue BU
Note) 2. Attach spiral tube showing Fig.1. Gray GY
Note 2 Pink PK
Orange OG

Ex) BKWH (=Black/White)


500 1000 Black colored harness with White line.

Spiral tube
150
White line CB wiring 5- 4.
Marking
FB30P-E70 (72V) 5-4-2.
Fig.1
Black color

54002-30180-0E

91
5 Wiring (Diagrams)

(On connector, indicate the type (On connector, indicate the type Line No. From To Color Length
with undamped ink.) with undamped ink.)
CN1 CN2 1A 1B A1 22 15 K1 RDH# 280
MPU board MPU board
A1 A2
2A 2B A1 22 15 K1 BKH# 280
(CN1) 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(CN2) 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3A 3B A1 22 15 K1 BUH# 280
28 27 26 25 24 23 22 21 20 19 18 17 16 15 28 27 26 25 24 23 22 21 20 19 18 17 16 15 4A 4B A1 22 15 K1 WHH# 280
5A 5B A1 22 15 K1 RDBKH# 280
1A 3A 5A 7A 9A 11A 13A 15A 17A 19A 21A 23A 25A 27A 29A 31A 33A 35A 37A 39A 41A 43A 45A 47A 53A 55A NOTE) 6A 6B A1 22 15 K1 BKRDH# 280
K1 K1 K1 K1 K1 K1 C B B D J2 I H I K2 K2 K2 K2 K2 K2 F E E G I I
3. Lead wires 7A 7B A1 22 15 K1 BUWHH# 280
With # : AVSS 0.3 sq 8A 8B A1 22 15 K1 WHBUH# 280
2A 4A 6A 8A 10A 12A 14A 16A 18A 20A 24A 26A 28A 30A 32A 34A 36A 38A 40A 42A 44A 46A 48A 54A 56A With : AVS 0.85 sq 9A 9B A1 22 15 K1 RDYEH# 280
K1 K1 K1 K1 K1 K1 C B D D I H I K2 K2 K2 K2 K2 K2 F E G G I J1 4. All pin arrangements are as viewed from terminal inserting side. 10A 10B A1 22 15 K1 BKYEH# 280
1 2 3 4 5 6 7 8 9 10 111213 14151617 1819 20 21 22 23 242526 2728 1 2 3 4 5 6 7 8 9 10 111213 14151617 1819 20 2122 23 242526 2728 : Braided wires under 25mm pitch. 11A 11B A1 22 15 K1 BURDH# 280
22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 6. Stamp or write markings on connectors with undamped ink, 12A 12B A1 22 15 K1 WHRDH# 280
as indicated in the pin configuration. 13A 13B A1 22 15 C BNYE1# 340
7. All pins arrangements of connectors are as viewed from 14A 14B A1 C BKWH1#

WHRDH#
22 15
340

BUWHH#
WHBUH#

WHRDT#
BUWHT#
WHBUT#
BURDH#

BKWH1#

BKWH2#
RDBKH#
BKRDH#

RDYEH#

BURDT#
BKYEH#

RDBKT#
BKRDT#

RDYET#
RDYE1#
YERD1#

RDBK1#

BKRD1#

RDYE2#
YERD2#

RDBK2#

BKRD2#
BNYE1#

BKYET#

BNYE2#

GNWH
WHGN

BKWH
15A 15B A1 B RDYE1#

WHBU
BNWH
22 10
280
WHH#

GNRD

RDGN
BNRD

WHT#
terminal inserting side.
RDH#

BUBK
BUH#
BKH#

RDT#

BUT#
BU1#

BKT#

BU2#
BK1#

BK2#

RD
16A 16B A1 22 10 B YERD1# 280

BU
8. All mark bands indicated in this diagram are not necessary. 17A 17B A1 22 10 B BK1# 280
18A 18B A1 22 10 D RDBK1# 300
19A 19B A1 22 10 D BU1# 300
20A 20B A1 22 10 D BKRD1# 300
21A 21B A1 22 6 J2 GNRD 310

Current sensor 23A 23B A1 I BNRD


B(Hydraulic phase U)
22 3
380
Temperature sensor

HU
C (Hydraulic FET) F
Temperature sensor
(Traction FET)
24A
25A
24B
25B
A1
A1
22

22
3

3
I BU
H RDGN
380
820
26A 26B A1 22 3 H BUBK 820
1 2 3 4
Current sensor
D (Hydraulic phase V) E(Traction phase U)
1 2 Current sensor 1 2 27A 27B A1 22 3 I WHBU 380
28A 28B A1 22 3 I BNWH 380
2P 2P 29A 29B A2 22 15 K2 RDT# 280
4P HV TU 30A 30B A2 K2 BKT#
Current sensor
G (Traction phase V)
22 15
1 2 3 4 1 2 3 4 280
13B 14B 41B 42B 31A 31B A2 22 15 K2 BUT# 280

J2 Battery (+)
17B 32A 32B A2 22 15 K2 WHT# 280
A1 A1 A2 A2
A1 1 2 1 2 TV 33A 33B A2 22 15 K2 RDBKT# 280
15B 16B 4P 4P 1 2 3 4
34A 34B A2 22 15 K2 BKRDT# 280
15 15 15 15
A1 A1 35A 35B A2 22 15 K2 BUWHT# 280
1 2 3 4 21B 20B 45B
J1Battery (-)
36A 36B A2 22 15 K2 WHBUT# 280

BKWH1#
BNYE1#
A1 A2 4P
10 10 10 A1 37A 37B A2 22 15 K2 RDYET# 280

BKWH2#
BNYE2#
18B 19B 43B 44B
38A 38B A2 22 15 K2 BKYET# 280
RDYE1#

YERD1#

6
A1 A1 A2 A2 48B 39A 39B A2 22 15 K2 BURDT# 280
BK1#

56B 1 2 3 4 1 2 3 4 A2 40A 40B A2 22 15 K2 WHRDT# 280


46B 47B
GNRD

A2,I 10 10 10 10 10 10 41A 41B A2 22 15 F BNYE2# 390


A2 A2 42A 42B A2 22 15 F BKWH2# 390

RDYE2#

YERD2#
6

RDBK1#

BKRD1#
1 2 3 4 43A 43B A2 22 10 E RDYE2# 200

BK2#
BU1#
10 10 10 44A 44B A2 22 10 E YERD2# 200
45A 45B A2 22 10 E BK2# 200
BKWH/BKWH

46A 46B A2 22 10 G RDBK2# 320

RDBK2#

BKRD2#
47A 47B A2 22 10 G BU2# 320

BU2#
48A 48B A2 22 10 G BKRD2# 320

53A 53B A2 22 3 I GNWH 480


54A 54B A2 22 3 I WHGN 480
55A 55B A2 22 3 I RD 480
56A 56B A2 22 6 J1 BKWH 260
56C I 3 BKWH 500

Reference:
Be careful of terminal arrangement. Be careful of terminal arrangement.

RDGN
Harness mark/color Ex) BKWH (=Black/White)

BUBK
Red RD Black colored harness with White line.
Black BK
BKH# BKT#
15 1 A1 2B 15 1 A2 30B 3 3 Green GN
RDH# RDT# Yellow YE
15 7 A1 1B 15 7 A2 29B
GNWH
WHGN
WHBU

BNWH
BKWH

BNRD

BKYEH# BKYET# 1 2 White WH


15 2 A1 10B 15 2 A2 38B
RDYEH# RDYET# A1 A1 White line
RD

Brown BN
BU

15 8 A1 9B 15 8 A2 37B Blue BU
BKRDH# BKRDT# 25B 26B
3 3 3 3 3 3 3 3 15 3 A1 6B 15 3 A2 34B Gray GY
RDBKH# RDBKT#
15 9 A1 5B 15 9 A2 33B Pink PK
WHH# WHT# Plug
1 2 3 4 5 6 1 2 15 4 A1 4B CN-H 15 4 A2 32B CN-D 2P Orange OG Black color
BUH# BUT# WH
15 10 A1 3B 15 10 A2 31B
A1 A1 A1 A2 WHRDH# WHRDT#
15 5 A1 12B 15 5 A2 40B
BURDH# BURDT# 1
24B 28B 23B 54B 15 11 A1 11B 15 11 A2 39B
WHBUH# WHBUT# 2
A1 J1 A2 A2 15 6 A1 8B (On connector, indicate the type 15 6 A2 36B (On connector, indicate the type
BUWHH# BUWHT#

H Blower
15 12 A1 7B with undamped ink.) 15 12 A2 35B with undamped ink.)
27B 56C 55B 53B

cap cap
2P
6PWH GN 1 2 3 4 5 6
7 8 9 10 11 12 K1 FET
(CN-H)
1 2 3 4 5 6
7 8 9 10 11 12 K2
FET
(CN-D)
3 2 1 1

Controller harness 5- 5.
(The view from terminal inserting side.) (The view from terminal inserting side.)
6 5 4 2 CN-H(Hydraulic) CN-N(Traction)

I External terminal
FB-E70 5-5-1.
54001-79141-2E

92
Wiring (Diagrams) 5

14 4 17 15 16 13 12 10
Note1) When FET module is installed to (1) Heat sink, apply silicon grease
G-747(Sinetsu Silicon) to contact surface.

3 4
11 4
15 16 F 0 12

B C DE

O
N
3 4 5

4
2
3
1
A

6
7 8 9

(LIFT) (TILT) (REACH) (ATT.)

CN5
18 4

HYD
CN6

TRV
PBXXX-XXX

305

275
P N P N
5 4
(P15)

(P6)

(HYD)

(TRV)

CN7
CN8
2 20
CN1 CN2 CN11 CN12 Total approximate 8.0kg
U V W U V W 23 54002-10750 Bracket, terminal SGCC 1 0.2
22 54002-17370 Bar, lead(4) 2 0.1
21
20 0075-04010 Screw, with washers M4xL 10 4
19 54001-79141 Harness,controller 1
15

18 Controller Ass'y, EPS 1 0.3


2-Ø10
Ø16

17 54000-59170 Bar, lead(3) 2 0.1


16 70000-59250 Nut, spring M8 12
15
15 0000-72008 Washer, plain M8 12
4 23 6 7 9 10 22 15 16 8 15 16 14 70000-63861 Contactor CP23N-A44 1 0.6
15 280 13 1995-32015 Fuse BN-325A 1
155
12 54000-59180 Terminal Comp., fuse 1
320 11 Capacitor Comp. 1 0.7
10 0016-05012 Bolt, with washers M5xL L12 6
9 54002-17330 Terminal Comp. 2
8 54002-17360 Bar, lead(3) 4 0.1
7 0075-04016 Screw, with washers M4xL 16 4
Voltage Part No. Model 5 FET module 11 Capacitor
Comp. 18 EPS controller Ass'y Remarks 6 80006-48330 Sensor, current HC-TN700V35UP12
NV-L700V3.5S12 4
5 Module, FET 2 1.2 Mitsubishi Elec.
48V 54001-92891-0 CU111-30 70000-56760 FM600TU-07A 54002-29190 54001-93131 (PB110-72) FB15P-25P-E70
4 0016-06012 Bolt, with washers M6xL 12 32
72V 54002-30040-0 CU111-31 70000-86750 FM600TU-2A 54002-30140 54002-30150 (PB110-74) FB30P-E70 3 54002-11130 Bracket, board SGCC 1 0.2
2 54001-93101 Board Comp., MPU PBC109-59 1 PB109-41
1 54001-93970 Sink, heat A5052 1 4.0
SYM PART NO. PART NAME SIZE MATERIAL QTY MASS REMARKS

Main controller Ass'y 5- 6.


FB-E70 5-6-1.
E0000-40250-0E

93
5 Wiring (Diagrams)

Explosion-proof
Interior of indicator panel E1026

Switch, key
Switch, horn
Switch, turn signal Display unit Switch Comp.,
directional 1st.
R
2nd.

RD/BK

WH/BK

WH/GN
RD/WH
RD/BK
L CN1

RD
WH/RD 10P
WH/BL
BK/WH
BK/WH

GN/WH
WH/GN

WH/GN
WH/RD

RD/WH
WH/BK
RD/GN

RD/BK

RD/BK
BN/BK
RD

RD
BN
BK

2 1
4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
1 2 3 4 1 2 3 4 1 2 1 2 3 4

4P Red 4P Black 2P Black 4P Green


Cap Cap Cap Cap

Reference:
Harness mark/color Ex) BKWH (=Black/White)
J K
Red RD Black colored harness with White line.
Black
Green
BK
GN
0.75sq 0.75sq
Yellow YE
Marking 8Cores 8Cores
White WH
Brown BN White line
Blue BU
Gray GY
Pink PK
Orange OG Black color

Wiring, panel 5- 7.
FB-E70 5-7-1.
54002-13040-0E

94

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