Jha Unitec Repair of CR 4 Acs 012123

You might also like

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 7

TOSHIBA INFORMATION EQUIPMENT (PHILIPPINES), INC.

JOB HAZARD ANALYSIS

Project Title: REPAIR OF CR 4 AUTOMATIC CONTROL SYSTEM

Department: MPE Contractor Name: UNITEC GLOBAL ENTERPRISES INC

Hazard Control
Process Steps Tools & (Provide specific elimination, substitution, engineering and Hazard
Potential Hazards
(Indicate sequence of steps to accomplish the task.) Equipment administrative control to be implemented and include specific Rating
PPE to be used.)

Process of necessary Work Permit Permit Incomplete permit/no work 1.1.1 Secure work permit ahead of time 1
(General Permit)

Screw
2.1.1 Provide the necessary checklist of
Preparation of Equipment, Tool, driver,GE Use of Sub-standard Equipment, tools specific tools and equipments needed for 1
Material, Etc Druck DPI880, & materials
Kimo, Hioki the activity

3.1.1 Remove all the un-necessary materials


around the platform and area to avoid
tripping and slipping hazard.
Set up work area Trip/slip hazard 3
3.1.2 Ensure that all access way and
passages way are free from any obstruction

4.1.1 Wear full body harness 100% Tie-Off


Function Test of Motorized valve above Full body
Fall from heights, head brunt 5
ceiling harness 4.1.2 Protect the head by using/wearing
safety helmet

Multi tester
5.1.1 5S (removed unnecessary materials in
Calibrating Controllers meter, GE Electric shock the area) Wear PPE (safety shoes, hard hat, 5
Druck DPI880,
hand gloves)
Screw Driver

6.1.1 Maintain 5’s


Demobilization and housekeeping Physical and Environmental hazard 6.1.2 Do not leave the area in bad condition. 1

-- HAZARD RATING GUIDE--


Rating Impact May result to/in:
5 Major, Serious, Catastrophic Serious/Major illness/injury; Lost time case, Fatality (Single to Multiple)
3 Minor Minor illness/injury case; No Lost time, Bringing to the hospital for further examination
1 Slight, Negligible Nuisance/Discomfort; First Aid Administration within company clinic

Electronically Approved
_______________________ ______________________ ________________________ ________________________
TIP/ Project In-Charge Department Safety Officer Manager / Supervisor Corporate Safety Officer
(Signature over printed name) (Signature over printed name) (Signature over printed name) (Signature over printed name)
Note: Add another page if necessary. HGA.102.R2
TOSHIBA INFORMATION EQUIPMENT (PHILIPPINES), INC.
JOB HAZARD ANALYSIS
Project Title: REPAIR OF CR 4 AUTOMATIC CONTROL SYSTEM

Department: MPE Contractor Name: UNITEC GLOBAL ENTERPRISES INC

Process Steps Hazard Control Hazard


(Indicate sequence of steps to accomplish the task.)
Tools & Equipment Potential Hazards (Provide specific elimination, substitution, engineering and administrative control to be
Rating
implemented and include specific PPE to be used.)

◦Incomplete permit/no work ◦Secure work permit ahead of time


◦No permit issued due to incomplete requirements ◦Attend in client orientation
Process of necessary Work Permit (General Permit) Permit ◦No orientation attendance ◦Submit necessary requirements 1
◦Noncompliance of the requirements ◦Comply to all rules & regulation on the premises

Supply & Installation of 2 way Bleed-In motorized valves ◦HVAC system Shut down, no AHU supply at the ◦Ensure acurate communications between PIC and area supervisors
(main, Primary & Secondary) ◦Adjustable wrench moment of activity and the work force for the activity
◦Communicate activity ahead of time, purposely scheduled on plants 1
◦Approved permits & communications ◦Burst of pressure due to shut down from the shutdowns
Impairment & Decommissioning of HVAC system supply pipe lines -Secure updated approved work permit

◦Remove all combustible materials on the area, provision of fire


◦Fire hazard blankets, provision of fire marshals, provision of fire extiguisher and
competetive person to operate, provosion of approved hot work
◦Angle grinder ◦Damage to property permit
◦Emergency lights ◦Minor burns and blisters ◦Proper supervision
◦Royal cord extension cord ◦Eye and skin damage
Retrofitting of to be installed valves ◦Metro ◦Electric shock ◦Provision of welding gloves, welding apron/jacket
Measuring and thumb marking of pipes ◦Squala ◦Fumes ◦Provision and use of eye protection such as goggles, full face shield 3
Cutting and installation of flanges (welding works) and welding mask
◦Fire extinguisher ◦Foreign flying objects ◦Check and double check lines, cables and power supplies before using,
◦Welding machine ◦ do not use deffective electrical tools and equipments
◦Fire blanket ◦
◦ ◦Work on an open ventilated work area, provision of exhaust fan
◦Proper installtion of machine guarding of electrical tools, isolate work
space for cutting and grinding works away from other
◦Pipe wrench
◦Adjustable wrench ◦Ergonomics, (twisting and repetetive motion, ◦Position properly, angle to proper position to work, do not over reach,
Installation of 2 way isolation motorized valve and ◦Socket wrench bending and over reaching, excessive force, heavy streaching before work, frewuent scheduled breaks, proper lifting
components ◦Pliers lifting, awkward posture) posture 1
Replacement of 2 OAC 2way motorized valves ◦Long Nose pliers ◦Electrocution / electric shock ◦No live tapping, testing and double check lines before commissioning
◦Wire stripper ◦Damage to property ◦Visual supervision
◦Clamp Multi Tester

◦Tin snip
◦Riveter ◦Sharp pointed objects, Minor cuts and laceration ◦File sharp edges, cover all pointy protruding items, provision of long
Installation of cladding on primary and secondary piping ◦Electric drill ◦Egonomics (bending and twisting motion, sleeved uniforms, working gloves
◦Proper positioning, do no over reach, streaching before work, job 1
system ◦Extension cord awkward posture) rotation
◦Metro ◦Electric shock ◦Double check electrical tools before using
◦Cutter slicer

◦Pliers ◦Proper positioning, do no over reach, streaching before work, job


◦Long Nose pliers ◦Ergonomics rotation
Replacement of temperature sensors and differential ◦Wire stripper
controllers ◦Electric drill ◦Slip / trip ◦Remove uneccessary materials on the work area 1
◦Fall ◦Use appropriate ladder, do not over reach, ladder attend p[resent at
◦Extension cord all times
◦Clamp multi tester

◦Paint brush ◦Drips, spills ◦Provision of drip pads and secondary containers, provision of spill kits
Repainting of bracket and supports ◦Paint roller ◦Fume and foul odors (rags, mops, and garbage bags ready for disposal 1
◦Ladder ◦Provison of exhaust fans, work on well ventilated area.

-- HAZARD RATING GUIDE--


Rating Impact May result to/in:
5 Major, Serious, Catastrophic Serious/Major illness/injury; Lost time case, Fatality (Single to Multiple)
3 Minor Minor illness/injury case; No Lost time, Bringing to the hospital for further examination
1 Slight, Negligible Nuisance/Discomfort; First Aid Administration within company clinic

Electronically Approved
_______________________ ______________________ ________________________ ________________________
TIP/ Project In-Charge Department Safety Officer Manager / Supervisor Corporate Safety Officer
(Signature over printed name) (Signature over printed name) (Signature over printed name) (Signature over printed name)
Note: Add another page if necessary. HGA.102.R2
TOSHIBA INFORMATION EQUIPMENT (PHILIPPINES), INC.
JOB
Project Title: REPAIR OF CR 4 AUTOMATIC CONTROL SYSTEM

Department: MPE Contractor Name:

Process Steps Tools & Equipment Potential Haza


(Indicate sequence of steps to accomplish the task.)

◦Incomplete permit/no work


◦No permit issued due to incompl
Process of necessary Work Permit (General Permit) Permit ◦No orientation attendance
◦Noncompliance of the requireme

Supply & Installation of 2 way Bleed-In motorized valves ◦HVAC system Shut down, no AHU
(main, Primary & Secondary) ◦Adjustable wrench moment of activity
◦Approved permits & communications ◦Burst of pressure due to shut do
Impairment & Decommissioning of HVAC system supply pipe lines

◦Fire hazard
◦Angle grinder ◦Damage to property
◦Emergency lights ◦Minor burns and blisters
◦Royal cord extension cord ◦Eye and skin damage
Retrofitting of to be installed valves ◦Metro ◦Electric shock
Measuring and thumb marking of pipes
Cutting and installation of flanges (welding works) ◦Squala ◦Fumes
◦Fire extinguisher ◦Foreign flying objects
◦Welding machine ◦
◦Fire blanket ◦

◦Pipe wrench
◦Adjustable wrench ◦Ergonomics, (twisting and repete
Installation of 2 way isolation motorized valve and ◦Socket wrench bending and over reaching, exces
components ◦Pliers lifting, awkward posture)
Replacement of 2 OAC 2way motorized valves ◦Long Nose pliers ◦Electrocution / electric shock
◦Wire stripper ◦Damage to property
◦Clamp Multi Tester
◦Tin snip
◦Riveter ◦Sharp pointed objects, Minor cut
Installation of cladding on primary and secondary piping ◦Electric drill ◦Egonomics (bending and twisting
system ◦Extension cord awkward posture)
◦Metro ◦Electric shock
◦Cutter slicer

◦Pliers
◦Long Nose pliers ◦Ergonomics
Replacement of temperature sensors and differential ◦Wire stripper ◦Slip / trip
controllers ◦Electric drill
◦Extension cord ◦Fall
◦Clamp multi tester

◦Paint brush ◦Drips, spills


Repainting of bracket and supports ◦Paint roller
◦Ladder ◦Fume and foul odors

-- HAZARD RATING GUIDE


Rating Impact
5 Major, Serious, Catastrophic Seriou
3 Minor Minor illness/
1 Slight, Negligible Nuis

_______________________ ______________________
TIP/ Project In-Charge Department Safety Officer
(Signature over printed name) (Signature over printed name)
Note: Add another page if necessary.
JOB HAZARD ANALYSIS
L SYSTEM

Contractor Name: UNITEC GLOBAL ENTERPRISES INC

Hazard Control Hazard


Potential Hazards (Provide specific elimination, substitution, engineering and administrative control to be Rating
implemented and include specific PPE to be used.)

mplete permit/no work ◦Secure work permit ahead of time


ermit issued due to incomplete requirements ◦Attend in client orientation
rientation attendance ◦Submit necessary requirements 1
compliance of the requirements ◦Comply to all rules & regulation on the premises

◦Ensure acurate communications between PIC and area supervisors


C system Shut down, no AHU supply at the and the work force for the activity
ent of activity
t of pressure due to shut down from the ◦Communicate activity ahead of time, purposely scheduled on plants 1
shutdowns
y pipe lines -Secure updated approved work permit

◦Remove all combustible materials on the area, provision of fire


hazard blankets, provision of fire marshals, provision of fire extiguisher and
competetive person to operate, provosion of approved hot work
age to property permit
or burns and blisters ◦Proper supervision
and skin damage
tric shock ◦Provision of welding gloves, welding apron/jacket
◦Provision and use of eye protection such as goggles, full face shield 3
es and welding mask
ign flying objects ◦Check and double check lines, cables and power supplies before using,
do not use deffective electrical tools and equipments
◦Work on an open ventilated work area, provision of exhaust fan
◦Proper installtion of machine guarding of electrical tools, isolate work
space for cutting and grinding works away from other

nomics, (twisting and repetetive motion, ◦Position properly, angle to proper position to work, do not over reach,
ng and over reaching, excessive force, heavy streaching before work, frewuent scheduled breaks, proper lifting
, awkward posture) posture 1
trocution / electric shock ◦No live tapping, testing and double check lines before commissioning
age to property ◦Visual supervision
p pointed objects, Minor cuts and laceration ◦File sharp edges, cover all pointy protruding items, provision of long
sleeved uniforms, working gloves
nomics (bending and twisting motion, ◦Proper positioning, do no over reach, streaching before work, job 1
ward posture)
tric shock rotation
◦Double check electrical tools before using

◦Proper positioning, do no over reach, streaching before work, job


nomics rotation
/ trip ◦Remove uneccessary materials on the work area 1
◦Use appropriate ladder, do not over reach, ladder attend p[resent at
all times

s, spills ◦Provision of drip pads and secondary containers, provision of spill kits
(rags, mops, and garbage bags ready for disposal 1
e and foul odors ◦Provison of exhaust fans, work on well ventilated area.

ZARD RATING GUIDE--


May result to/in:
Serious/Major illness/injury; Lost time case, Fatality (Single to Multiple)
Minor illness/injury case; No Lost time, Bringing to the hospital for further examination
Nuisance/Discomfort; First Aid Administration within company clinic

Electronically Approved
________________________ ________________________
Manager / Supervisor Corporate Safety Officer
(Signature over printed name) (Signature over printed name)
HGA.102.R2

You might also like