Professional Documents
Culture Documents
03 CMD 2023 Operational Excellence VP
03 CMD 2023 Operational Excellence VP
Disclaimer
Photomask
MaskTrack X
Cleaning
Exposure
Mask Aligner MA200/300 Projection Scanner DSC300
Systems
Bonding
XBC300 XB8
Systems
1) FTEs at 09/30/2022
COO
R&D Project Office Garching ~4.8 million incoming ~€140 million ~400 customer Quality assurance
Software Sternenfels parts purchasing volume projects Process management
Platform and Systems Hsinchu ~50,000 goods ~30,000 different
Modules received purchasing items
System Architecture
& Innovation
Strategy
Strategy
Strategy
Strategy
5 … in profitability.
R&D Organization
Strategy
Challenge Historically grown mixed set-up is limited Market environment requires focused, Market requires clear product and
in scale structured and reliable technology & technology roadmaps that will be
product development to ensure time to delivered on time at affordable costs
market
Target Defined functions and roles New R&D project office providing Systematic and efficient technology
with clear ownership common development methodology & product development with focus on
Central Group R&D as service provider and processes modularization and standardization
for business units enabling scalability, R&D project controlling ensuring enabling agility in R&D projects
focus & systematic R&D on group level effective and in-time R&D project (HW+SW) and improving profitability
COO
Quality
R&D Production Logistics Procurement Order Center
Management
Logistics
Strategy
COO
Quality
R&D Production Logistics Procurement Order Center
Management
Material planning
Dispatching
Warehouses
Logistics and material planning established as an own competency within operations and as an overarching function
Clear and common processes for material planning for all business units and production sites
Clear distinction between procurement and material planning
Focus on translation between sales forecast and material planning and hence material procurement
Responsibility clearly located in logistics department
01 02 03 04
Step Step Step Step
Ordering based on typical Extension of typical customer Primary demand planning Connecting selected suppliers
customer configurations configurations to medium-lead based on the probability of use to our forecasts and
of a certain product time items for each single material and implementing long-term order
connecting to sales forecast volumes
Long-lead time items
are ordered
Procurement
Strategy
1 2 3 4 5 6
Outsourcing of complete C-Part management to external full-service provider (vendor managed inventory)
Source: Würth
Achievements 2022
03 Establish Asia supply chain
~45% of cost of goods localized
~600 components locally sourced
Support transfer of Coater and Scanner production
04 to Taiwan plant
Piece price savings ~14%
Process Landscape
Strategy
After sales
Examples for already improved processes
Product development process for R&D
Procurement processes
Logistics processes (in work) Customer Customer
Effect on productivity
Higher quality of process results
Reduction of variable and/or fix costs due to higher efficiency
Acceleration of processes
Profitability and productivity increase
Support processes
Timeframe: Renewal of complete landscape until Q2/2024
Outsourcing
Strategy
Outsourcing – Purpose
LEAN manufacturing
Strategy
LEAN Manufacturing
Implementation of LEAN
manufacturing principles to achieve
Shorter process and lead times
‒ To fulfil customer demands
‒ To react faster on customer orders
‒ To decrease the risk of order changes during
order processing
‒ To achieve a competitive advantage
Higher efficiency
Less waste
Unleashing the potential of our employees
Create more transparency in our production processes
Source: https://www.leanproduction.com/essence-of-lean/
Process/assembly BEFORE
times for specific
assembly steps have
been reduced by 37%
by
Standardization
AFTER
Assembly tools
Differentiation between
production and logistic tasks
Strategy
Process Process
Power
module module
Load- Process
ports module Rota-
tion
Media
User Media
Process
inter-
module
face Wafer Bowl
Tempe- handling
rature
Chuck
Process Process
module module
Effect on Productivity
Effect starts in 3 to 5 years for new product generations
cost reduction potential in the range of 10+% of COGS are feasible
Min Average Max
Strategy
Based on our actual Making SUSS MicroTec more Implementing clear processes Analysis of our actual culture
leadership trainings and our visible for potential employees to select the right and effective within SUSS MicroTec,
core values, this training will to attract more talents activities to improve the followed by a clear
set the basis for a common Start in spring attractiveness of the company, identification of our values
leadership culture within e.g. by offering employee and implementing these
SUSS MicroTec benefits (job bicycle, computer values into the company
Start in summer and to be leasing), improve the infra- Starting in spring and to be
continued for existing and all structure (electric charging continued over the next years
new leaders within SUSS stations for green power) etc.
MicroTec
2 Outsourcing 5 Procurement
Short term program to improve New organization implemented and
flexibility and scalability of revenue
with small impact on costs (only in SUCCESS work on cost reductions started
(local sourcing, cumulating
the range of tenths of a percent) purchasing volumes, etc.) with large
potential on cost savings in the
percentage range