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22失效模式效与影响分析FMEA技术
22失效模式效与影响分析FMEA技术
com
1 ........................................................................................................................................1
2 FMECA ......................................................................................................1
2.1 ................................................................................................1
2.2 ............................................................................................1
3 FMECA ......................................................................................................................2
3.1 FMECA..................................................................................................................2
3.2 FMECA..................................................................................................................2
4 FMECA ..................................................................................................................3
4.1 ........................................................................................................................3
4.2 FMECA .................................................................................................7
4.3 FMECA ...............................................................................................13
5 FMECA ............................................................................................................16
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1
(Failure Mode, Effects and Criticality Analysis, FMECA)
(Failure Mode and Effects Analysis, FMEA)
FMECA
112 87 FMECA
FMECA
FMECA FMECA
FMECA
2 FMECA
(Failure Mode, Effects and Criticality Analysis, FMECA)
FMECA
112 87
FMECA
2.1
FMECA FMEA(Failure Mode and Effects Analysis, FMEA)
(Grumman) 1950 1957
(Boeing)(Martin Marietta) FMEA 60
(NASA) FMECA
FMECA 1974 MIL-STD-1629 FMECA
1980 MIL-STD-1629A
FMECA 1985 (International
Electronical Commission, IEC) FMECA IEC 812
MIL-STD-1629A FMEA
ISO 9000 CE FMECA
2.2
70
FMECA
80 FMECA
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3 FMECA
3.1 FMECA
(design FMECA)
FMECA
FMECA
(Tailoring)
FMECA
FMECA
FMECA
FMECA
FMECA
FMECA FMECA
(catastrophic)(critical)
(engineering change)
FMECA
3.2 FMECA
FMECA FMECA (process
FMECA) FMECA FMECA
FMECA
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4 FMECA
FMECA FMECA
FMECA
FMECA 1
4.1
FMECA
(1). FMECA
FMECA
FMECA
(2).
FMECA
A.
B.
C.
(
)
D.
FMECA FMECA
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FMECA
FMEA
FMEA
(FRACAS)
FMEA
1FMECA
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(3). FMECA
FMECA FMECA FMECA
FMECA FMECA
FMECA
A.
FMECA FMECA
FMECA
12 MIL-STD-1629A FMEA
CA 3 FMECA
B.
FMECA
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Cm
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3a
3b
3c
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(A).
(B).
(C).
(D). FMECA
C.
FMECA
D.
FMECA ()
()
E.
()
FMECA
F.
FMECA FMECA
FMECA
FMECA
FMECA
4.2 FMECA
FMECA
FMECA
(1).
FMECA
(2).
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( MIL-M-24100)
(3).
(4).
A.
B.
C.
D.
E.
F.
(A).
(B).
(C).
(D).
(E).
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(F).
A.
(A).
(B).
(C).
(D).
B.
(5).
(6).
A.
MIL-STD-1629A
MIL-STD-1629A
IIIIII IV
(A). I (Catastrophic)
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(B). II (Critical)
(D). IV (minor)
4
4
( )
B.
1.00
0.20
0.10
0.01
0.001
IEC 812
IEC 812 MIL-STD-1629A
I IV
C.
()
(6).
(7).
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A.
MIL-STD-1629A
MIL-STD-1629A
( p )(t)
( )
p
MIL-HDBK-217 ( b )
B.
(8).
()
(9).
MIL-STD-1629A
A.
MIL-STD-1629A
( )
( p t )( C m )
C m = p t
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( C m )
FMECA
( C r )
C m n
Cr =
Cr
(C m ) i
n
i =1
A
B
C
D
E
2
B.
(
)()()
150
100 50
(10).
FMECA
(A).
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(B).
20 10 5
FMECA
(11).
(12).
FMECA
(13).
FMECA
()
4.3 FMECA
FMECA FMECA
MIL-STD-1629A
(1).
()
(2).
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FMECA (
)
(3).
(
)()(
)
(4).
A.
()...
B.
...
C.
...
D.
FMECA
(5).
FMECA
A.
B.
C.
D.
E.
F.
G.
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(6).
1~10
5
(7).
A.
()
FMEA
B.
()()
()
(8).
1~10 C pk
6
(9).
FMEA
(10).
1~10 7
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(11).
(12).
(13).
FMECA
(14). FMECA
FMECA
()
5 FMECA
FMECA
FMECA FMECA
FMECA
FMECA
FMECA
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(1).
FMECA
FMECA
FMECA
(2). FMECA FMECA
(3).
(4). FMECA
(5). FMECA
(6). (FRACAS)
FMECA
FMECA
FMECA FMECA
(7).
(8). FMECA
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5a()
Slight Effect
Minor Effect
Moderate Effect
Significant Effect
Major Effect
Extreme Effect
Serious Effect
Hazardous Effect
()
()
()
(
)(
) (
)
1
2
3
4
5
6
7
8
9
10
5b
12
34
56
78
910
5c
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2
3
4
5
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5d
1
2
3
4
5
6
7
8
9
10
6a
Almost Never
Remote
Very Slight
Slight
Low
Medium
Moderately High
High
Very High
Almost Certain
Cpk
1.67
1.50
1.33
1.17
1.00
0.83
0.67
0.51
0.33
0.33
CNF/1000
<0.00058
(<1 in 1,500,000)
0.0068
(1 in 150,000)
0.063
(1 in 15,000)
0.46
(1 in 2,000)
2.7
(1 in 400)
12.4
(1 in 80)
46
(1 in 20)
134
(1 in 8)
316
(1 in 3)
>316
(>1 in 3)
1
2
3
4
5
6
7
8
9
10
6b
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56
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6c
10-7
10-710-6
10-610-5
10-5310-5
310-510-4
10-4310-4
310-410-3
10-3310-3
310-310-2
10-2
1
2
3
4
5
6
7
8
9
10
7a
Almost Certain
Very High
High
Moderately High
Medium
Low
Slight
Very Slight
Remote
Almost Never
1
2
10
7b
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34
56
78
910
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