Yale 524167340 08 03 PM

PARTS MANUAL
MTR005-E (A902)
MTR007-E (A903)
Yale Materials Handling Corporation

1400 Sullivan Drive P/N 524167340
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 08/2003
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page vi for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT AND BRAKE ASSEMBLY
4 CONTROL HANDLE
5 REAR WHEELS
6 OPTIONS
7 NUMERICAL INDEX
8 USER SUPPORT INFORMATION
This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
ALPHABETICAL INDEX
DESCRIPTION PAGE NO.
A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... iii
ALPHABETICAL INDEX............................................................................................................................................ i
B
BACKPAD
INTERMEDIATE................................................................................................................................................ 6-8
BATTERY CONNECTOR ..................................................................................................................................... 2-6
BATTERY RETENTION........................................................................................................................................ 1-5
BATTERY ROLLERS OPTION ............................................................................................................................. 6-4
BATTERY SPACER .............................................................................................................................................. 6-6
BRAKE ASSEMBLY
A902................................................................................................................................................................ 3-13
A903................................................................................................................................................................ 3-14
C
CONTROL HANDLE ARM ASSEMBLY................................................................................................................ 4-2
CONTROL HANDLE HEAD ASSEMBLY.............................................................................................................. 4-4
CONTROL HEAD HEATER
COLD STORAGE ONLY ................................................................................................................................... 6-2
CONTROL PANEL ASSEMBLY............................................................................................................................ 2-4
CONVENIENCE TRAY ....................................................................................................................................... 6-10
COVERS AND FLOORMAT ................................................................................................................................. 1-4
D
DIAGNOSTIC HANDSET ................................................................................................................................... 6-12
E
ELECTRICAL ASSEMBLY ................................................................................................................................... 2-2
F
FOOT SWITCH .................................................................................................................................................. 2-12
H
HAND BRAKE ASSEMBLY ................................................................................................................................ 4-10
HOW TO FIND THE DESIRED PART NUMBER...................................................................................................... v
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................. v
I
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................... vi
J
JUMPER WIRE ASSEMBLY
PARKING BRAKE SWITCH............................................................................................................................ 2-16
i
GENERAL INFORMATION
DESCRIPTION PAGE NO.
L
LABELS AND MANUAL ....................................................................................................................................... 1-2
M
MASTER DRIVE UNIT
A902.................................................................................................................................................................. 3-2
A903.................................................................................................................................................................. 3-4
MASTER DRIVE UNIT ASSEMBLY
A902.................................................................................................................................................................. 3-6
A903................................................................................................................................................................ 3-10
MASTER PART SHEET CROSS-REFERENCE .................................................................................................... vii
R
REAR WHEELS ................................................................................................................................................... 5-2
S
SWITCH ASSEMBLY
DIRECTION ...................................................................................................................................................... 4-8
T
TOWING COUPLER............................................................................................................................................. 1-6
TRACTION MOTOR
A902.................................................................................................................................................................. 2-8
A903................................................................................................................................................................ 2-10
W
WIRE HARNESS
CONTROL HANDLE....................................................................................................................................... 2-14
CONTROL HANDLE CABLE .......................................................................................................................... 4-12
FOOT SWITCH ............................................................................................................................................... 2-15
MAIN TRUCK.................................................................................................................................................. 2-13
PUSH BUTTON .............................................................................................................................................. 4-13
ii
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION

Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters
iii
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
iv
GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 7-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
v
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBER
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
vi
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
G10602................................. 1-4 G10635................................. 4-4 G10776................................. 6-6

G10603................................. 1-2 G10638................................. 1-6 G10801............................... 4-12
G10604................................. 1-5 G10640................................. 6-4 G10802............................... 2-14
G10605................................. 2-4 G10645............................... 2-12 G10803............................... 2-13
G10606................................. 2-6 G10662................................. 6-8 G10804............................... 2-15
G10610................................. 3-2 G10663................................. 3-4 G10806............................... 4-13
G10611............................... 3-13 G10705............................... 2-10 G10909................................. 3-6
G10612................................. 2-8 G10744............................... 3-14 G10918............................... 3-10
G10613................................. 5-2 G10768................................. 4-8 G10927............................... 4-10
G10624................................. 2-2 G10769................................. 6-2 G10954............................... 6-12
G10629................................. 4-2 G10775............................... 6-10 G10999............................... 2-16
vii
NOTES
viii
SECTION 1
1 GENERAL TRUCK
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
BATTERY RETENTION........................................................................................................................................ 1-5

COVERS AND FLOORMAT ................................................................................................................................. 1-4
LABELS AND MANUAL ....................................................................................................................................... 1-2
TOWING COUPLER............................................................................................................................................. 1-6
1-1
G10603 05-02
LABELS AND MANUAL
LA BELS AND MANUAL
1-2
G10603 05-02
LABELS AND MANUAL
1 .. . . . Nameplate (Contact Your Dealer).............................................................................. 1

1 580008064 Cover.................................................................................................................... 1
1 501904907 Rivet ..................................................................................................................... 4
2 505890500 Label (Patents and Trademarks) ............................................................................... 1
3 502157203 Label (Yale)................................................................................................................ 3
4 580043914 Label (Power and Parking Brake) .............................................................................. 1
5 519365800 Label (Fast Speed) .................................................................................................... 1
6 580033867 Label (Warning) ......................................................................................................... 1
7 580034153 Label (No Step) ......................................................................................................... 2
8 524167342 Operator Manual........................................................................................................ 1
9 b 580022643 Label (Battery Discharge Notice) .............................................................................. 1
10 a 504575235 Label (UL Type EE) ................................................................................................... 1
11 a 524135489 UL Inspection Plate (Type EE)................................................................................... 1
12 c 505022200 Label (Special Grease).............................................................................................. 2
FOOTNOTES:
a "EE" Construction
b BDI Option
c Food Processing/Freezer Construction
1-3
G10602 05-02
COVERS AND FLOORMAT
COVER S AND FLOORMAT
1 524139726 Cover (Front) ............................................................................................................. 1

2 524161505 Cover (Lower) ............................................................................................................ 1
3 519996802 Base .......................................................................................................................... 1
4 519996803 Cover ......................................................................................................................... 1
5 524141549 Rivet .......................................................................................................................... 4
6 524178678 Floor Mat ................................................................................................................... 1
7 507393500 Pad ............................................................................................................................ 2
8 503802503 Spring Nut Clip .......................................................................................................... 3
9 503802501 Screw......................................................................................................................... 3
1-4
G10604 05-02
BATTERY RETENTION
BAT TERY RETENT ION
1 501921200 Bracket ...................................................................................................................... 2

2 502398904 Washer ...................................................................................................................... 2
3 015026600 Lockwasher ............................................................................................................... 2
4 520051895 Nut ............................................................................................................................. 2
1-5
G10638 06-06
TOWING COUPLER
TOWING COUPLER
1-6
G10638 06-06
TOWING COUPLER
521383001 Coupler Assembly (Standard) ................................................................................... 1

752270400 Coupler (Standard)............................................................................................... 1
1 580015097 Coupler ............................................................................................................ 1
2 580015096 Latch ................................................................................................................ 1
3 580015098 Spring .............................................................................................................. 1
4 a 580015100 Pin.................................................................................................................... 1
4 580015099 Button .............................................................................................................. 1
5 504258501 Lever .................................................................................................................... 1
6 520267000 Knob..................................................................................................................... 1
7 015421300 Cotter Pin ............................................................................................................. 1
8 060733200 Capscrew................................................................................................................... 4
9 015026600 Lockwasher ............................................................................................................... 4
10 014964800 Nut ............................................................................................................................. 4
11 721986300 Coupler and Pin (Optional) ........................................................................................ 1
12 058830900 Capscrew................................................................................................................... 2
13 015026800 Lockwasher ............................................................................................................... 2
14 014937400 Nut ............................................................................................................................. 2
FOOTNOTES:
a Not Illustrated
1-7
NOTES
1-8
SECTION 2
2 ELECTRICAL SYSTEM
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
BATTERY CONNECTOR ..................................................................................................................................... 2-6

CONTROL PANEL ASSEMBLY............................................................................................................................ 2-4
ELECTRICAL ASSEMBLY ................................................................................................................................... 2-2
FOOT SWITCH .................................................................................................................................................. 2-12
PARKING BRAKE SWITCH............................................................................................................................ 2-16
TRACTION MOTOR
A902.................................................................................................................................................................. 2-8
A903................................................................................................................................................................ 2-10
WIRE HARNESS
CONTROL HANDLE....................................................................................................................................... 2-14
FOOT SWITCH ............................................................................................................................................... 2-15
MAIN TRUCK.................................................................................................................................................. 2-13
2-1
G10624 12-06
ELECTRICAL ASSEMBLY
ELECTRICAL ASSEMBLY
2-2
G10624 12-06
ELECTRICAL ASSEMBLY
1 524143269 Horn........................................................................................................................... 1
2 062151300 Capscrew................................................................................................................... 5
3 016103500 Washer ...................................................................................................................... 7
4 015026000 Lockwasher ............................................................................................................... 9
5 014936500 Nut ............................................................................................................................. 9
6 752411301 Ignition Switch (Parking Brake Switch) ...................................................................... 1
7 580008371 Clamp ........................................................................................................................ 1
8 720076907 Grommet.................................................................................................................... 2
9 580017790 Nut ............................................................................................................................. 2
10 014867800 Screw......................................................................................................................... 4
11 722125100 Foot Switch (☞ G10645) ......................................................................................... 1
12 015025600 Lockwasher ............................................................................................................... 2
13 502634901 Screw......................................................................................................................... 2
14 500863104 Ignition Switch ........................................................................................................... 1
14 500863106 Ignition Key........................................................................................................... 1
15 062151500 Capscrew................................................................................................................... 2
16 524153610 Varistor Assembly...................................................................................................... 1
17 503954200 Handle ....................................................................................................................... 1
18 513770100 Terminal Boot ............................................................................................................ 1
19 a 580016891 Multi-Function Display ............................................................................................... 1
19 504246201 Plug ........................................................................................................................... 1
20 .. . . . Control Panel Assembly (☞ G10605) ...................................................................... 1
21 580033765 Control Handle Interface Module............................................................................... 1
22 060023800 Clamp ........................................................................................................................ 1
23 .. . . . Battery Connector (with Cables) (☞ G10606) ......................................................... 1
24 062307300 Capscrew................................................................................................................... 2
25 016103700 Washer ...................................................................................................................... 2
26 015026200 Lockwasher ............................................................................................................... 2
27 014936600 Nut ............................................................................................................................. 2
28 501921912 Clamp ........................................................................................................................ 2
29 449021002 Washer ...................................................................................................................... 4
c 500403906 Wire Tie ..................................................................................................................... 2
c 312850034 Strap Clamp............................................................................................................... 6
c 524183442 Resistor Assembly (Brake) ........................................................................................ 1
c 524141444 Cable Assembly (Pos) ............................................................................................... 1
c 524141445 Cable Assembly (A1) ................................................................................................. 1
c 524141446 Cable Assembly (A2) ................................................................................................. 1
c 524178603 Cable Assembly (F1) ................................................................................................. 1
c 524178604 Cable Assembly (F2) ................................................................................................. 1
c 524159844 Wire Harness (Foot Switch) (☞ G10804) ................................................................ 1
c 524141439 Wire Harness (Main) (☞ G10803) ........................................................................... 1
bc 580040735 Wire Harness (Main) (☞ G10803) ........................................................................... 1
c 524161489 Wire Harness (Control Handle) (☞ G10802) ........................................................... 1
c 524196652 Jumper Wire (Parking Brake Switch) (☞ G10999) .................................................. 1
FOOTNOTES:
a BDI Option
b EE/FP Construction
c Not Illustrated
2-3
G10605 05-02
CONTROL PANEL ASSEMBLY
2-4
G10605 05-02
524175909 Control Panel Assembly (A902)................................................................................. 1

524175910 Control Panel Assembly (A903)................................................................................. 1
a 524175911 Control Panel Assembly (A903)................................................................................. 1
1 016103500 Washer ................................................................................................................. 10
2 015026000 Lockwasher .......................................................................................................... 2
3 062151100 Capscrew ............................................................................................................. 2
4 580018921 Capscrew ............................................................................................................. 2
4 a 580003020 Capscrew ............................................................................................................. 2
5 940400904 Washer (Quantity 8 for EE/FP Construction) ....................................................... 2
6 940400905 Washer ................................................................................................................. 2
7 940600907 Washer ................................................................................................................. 4
8 449007033 Screw (Quantity 8 for EE/FP Construction).......................................................... 2
9 449007023 Screw ................................................................................................................... 2
10 449007001 Screw ................................................................................................................... 4
11 520031801 Fuse (400 Amp) ................................................................................................... 1
12 024127000 Fuse ..................................................................................................................... 1
13 524188407 Mounting Plate ..................................................................................................... 1
13 a 524146608 Mounting Plate ..................................................................................................... 1
14 524141218 Bus Bar ................................................................................................................ 1
15 519433613 Fuse Holder (2-Way) ............................................................................................ 1
16 519290800 Insulator ............................................................................................................... 2
17 580041013 Controller (A902).................................................................................................. 1
17 580041015 Controller (A903).................................................................................................. 1
17 a 580041016 Controller (A903).................................................................................................. 1
18 524186888 Contactor.............................................................................................................. 1
19 449022016 Lockwasher .......................................................................................................... 4
20 580004592 Nut........................................................................................................................ 2
21 519609804 Nut........................................................................................................................ 2
22 015026000 Lockwasher .......................................................................................................... 9
23 014936500 Nut........................................................................................................................ 9
24 062151300 Capscrew ............................................................................................................. 5
25 502027902 Washer ................................................................................................................. 1
26 524152690 Label (Fuse-400 Amp) ......................................................................................... 1
27 524152691 Label (Fuse-5 Amp) ............................................................................................. 1
28 a 524189105 Enclosure ............................................................................................................. 1
29 a 524146836 Grommet .............................................................................................................. 1
30 a 524146837 Grommet .............................................................................................................. 1
31 a 524146838 Grommet .............................................................................................................. 2
32 a 524146839 Grommet .............................................................................................................. 1
33 a 524146840 Grommet .............................................................................................................. 1
34 a 720076907 Grommet .............................................................................................................. 2
35 a 504804797 Capscrew ............................................................................................................. 2
36 a 524146605 Cover.................................................................................................................... 1
37 a 524188838 Cap....................................................................................................................... 1
ab 524146607 Bracket ................................................................................................................. 1
FOOTNOTES:
a EE/FP Construction
b Not Illustrated
2-5
G10606 05-02
BATTERY CONNECTOR
BATTERY CONNECTOR
2-6
G10606 05-02
BATTERY CONNECTOR
1 752576431 Battery Connector and Cable Assembly (Red).......................................................... 1

1 723291304 Battery Connector (Red) ...................................................................................... 1
1 752576430 Battery Connector and Cable Assembly (Gray)......................................................... 1
1 723291300 Battery Connector (Gray) ..................................................................................... 1
2 014936500 Nut ............................................................................................................................. 4
3 015026000 Lockwasher ............................................................................................................... 4
4 503954200 Handle ....................................................................................................................... 1
5 014867800 Screw......................................................................................................................... 4
a 513770100 Terminal Boot ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated
2-7
G10612 05-02
TRACTION MOTOR
(A902)
TRACTION MOTORA902
2-8
G10612 05-02
TRACTION MOTOR
(A902)
580027212 Traction Motor............................................................................................................ 1

1 580029907 Armature .............................................................................................................. 1
2 580026423 Stator.................................................................................................................... 1
3 580026427 Brush Holder ........................................................................................................ 1
4 580026426 Brush and Spring Set ........................................................................................... 1
5 580026424 Plate ..................................................................................................................... 1
6 580026425 Bearing................................................................................................................. 1
7 580026428 Bracket ................................................................................................................. 1
8 580026429 Cover Band .......................................................................................................... 1
2-9
G10705 07-02
TRACTION MOTOR
(A903)
TRACTION MOTORA903
2-10
G10705 07-02
TRACTION MOTOR
(A903)
580017269 Traction Motor............................................................................................................ 1

1 580026442 Fan ....................................................................................................................... 1
2 580026432 Armature .............................................................................................................. 1
3 580026433 Stator.................................................................................................................... 1
4 580026437 Brush Holder ........................................................................................................ 1
5 580026436 Brushes (With Spring) .......................................................................................... 1
6 580026434 Plate ..................................................................................................................... 1
7 580026441 Central Cover ....................................................................................................... 1
8 580026438 Bearing................................................................................................................. 1
9 580026439 Commutator End Bracket ..................................................................................... 1
10 580026440 Cover Band .......................................................................................................... 1
2-11
G10645 07-02
FOOT SWITCH
F OOT SWITCH
722125100 Foot Switch................................................................................................................ 1

1 580012957 Cover (Black)........................................................................................................ 1
2 580012921 Screw ................................................................................................................... 2
3 580012922 Lockwasher .......................................................................................................... 2
4 580012920 Nameplate............................................................................................................ 1
5 580012956 Base ..................................................................................................................... 1
6 580012930 Screw ................................................................................................................... 1
7 580012931 Lockwasher .......................................................................................................... 1
8 580012932 Insulation.............................................................................................................. 1
9 580012933 Microswitch .......................................................................................................... 1
10 580012947 Actuator Plate....................................................................................................... 1
11 580012927 Actuator................................................................................................................ 1
12 580012951 Spring................................................................................................................... 1
13 580012944 Screw ................................................................................................................... 2
14 524159844 Wire Harness (Foot Switch) (☞ G10804) ................................................................ 1
15 502634901 Screw......................................................................................................................... 2
16 015025600 Lockwasher ............................................................................................................... 2
17 449021002 Washer ...................................................................................................................... 4
2-12
G10803 10-02
WIRE HARNESS
(MAIN TRUCK)
WIRE HARNESSMAIN T RUCK
524141439 Wire Harness (Main) ................................................................................................. 1

a 580040735 Wire Harness (Main) ................................................................................................. 1
1 518445601 Pin ........................................................................................................................ 2
2 518445603 Connector Plug .................................................................................................... 1
3 518445602 Socket (Molex) ..................................................................................................... 30
4 518445621 Connector............................................................................................................. 1
5 518445608 Connector............................................................................................................. 1
6 518445610 Connector............................................................................................................. 1
7 518445620 Connector............................................................................................................. 1
8 518445604 Connector............................................................................................................. 1
FOOTNOTES:
a EE/FP Construction
2-13
G10802 10-02
WIRE HARNESS
(CONTROL HANDLE)
WIRE HARNESSCONTROL HANDLE
524161489 Wire Harness (Control Handle) ................................................................................. 1

1 518445608 Connector............................................................................................................. 2
2 518445602 Socket (Molex) ..................................................................................................... 10
3 720098901 Tubing................................................................................................................... AR
4 310900232 Tubing (Heat Shrinkable)...................................................................................... AR
2-14
G10804 10-02
WIRE HARNESS
(FOOT SWITCH)
WIRE HARNESSFOOT SWITCH
524159844 Wire Harness (Foot Switch)....................................................................................... 1

1 518445601 Pin ........................................................................................................................ 5
2 518445607 Plug ...................................................................................................................... 1
3 518445602 Socket (Molex) ..................................................................................................... 4
4 518445606 Connector............................................................................................................. 1
2-15
G10999 06-03

(PARKING BRAKE SWITCH)
JUMPER WIRE ASSEMBLYPARKING BRAKE SWITCH
524196652 Jumper Wire (Parking Brake Switch)......................................................................... 1

1 518445620 Connector............................................................................................................. 1
2 518445602 Socket (Molex) ..................................................................................................... 3
3 518445619 Plug ...................................................................................................................... 1
4 518445601 Pin ........................................................................................................................ 3
2-16
SECTION 3

CONTENTS
SECTION 3
DRIVE UNIT AND BRAKE ASSEMBLY
DESCRIPTION PAGE
BRAKE ASSEMBLY
A902................................................................................................................................................................ 3-13
A903................................................................................................................................................................ 3-14
MASTER DRIVE UNIT
A902.................................................................................................................................................................. 3-2
A903.................................................................................................................................................................. 3-4
A902.................................................................................................................................................................. 3-6
A903................................................................................................................................................................ 3-10
3-1
G10610 05-02
MASTER DRIVE UNIT

(A902)
MASTER DRIVE UNIT A902
3-2
G10610 05-02
MASTER DRIVE UNIT

(A902)
1 449015014 Nut ............................................................................................................................. 8

2 449022016 Lockwasher ............................................................................................................... 4
3 940102909 Washer ...................................................................................................................... 9
4 449021001 Washer ...................................................................................................................... 4
5 580017788 Capscrew................................................................................................................... 5
6 580015900 Capscrew................................................................................................................... 4
7 524141012 Stud ........................................................................................................................... 4
8 524141080 Nut ............................................................................................................................. 4
9 580031655 Pin ............................................................................................................................. 2
10 580023754 Drive Unit (☞ G10909) ............................................................................................ 1
11 580017124 Seal ...................................................................................................................... 1
12 580025303 Oil Fill Plug ........................................................................................................... 1
12 580017125 Oil Plug................................................................................................................. 1
13 580025305 Oil Fill Gasket....................................................................................................... 1
13 580039700 Washer ................................................................................................................. 1
14 580027212 Traction Motor (☞ G10612) ..................................................................................... 1
15 524169212 Electric Brake (☞ G10611) ...................................................................................... 1
15 524148540 Key (Woodruff)........................................................................................................... 1
16 524141460 Wheel and Tire Assembly (Rubber) .......................................................................... 1
16 524141555 Wheel and Tire Assembly (Poly) ............................................................................... 1
17 524139975 Drive Wheel.......................................................................................................... 1
18 501786915 Tire (Poly)............................................................................................................. 1
18 517580815 Tire (Rubber)........................................................................................................ 1
19 a 504574225 Static Strap (10 in.).................................................................................................... 1
20 a 060305500 Capscrew................................................................................................................... 1
21 a 016109700 Washer ...................................................................................................................... 2
22 a 203161800 Nut ............................................................................................................................. 1
23 a 015026500 Lockwasher ............................................................................................................... 1
24 524148446 Enclosure Band ......................................................................................................... 1
25 580026429 Cover Band................................................................................................................ 1
FOOTNOTES:
a Used with Polyurethane Wheel and Tire Assembly
3-3
G10663 07-02
MASTER DRIVE UNIT

(A903)
MASTER DRIVE UNIT A903
3-4
G10663 07-02
MASTER DRIVE UNIT

(A903)
1 449015014 Nut ............................................................................................................................. 8

2 449022016 Lockwasher ............................................................................................................... 4
3 502566903 Washer (Hardened) ................................................................................................... 4
4 449021001 Washer ...................................................................................................................... 4
5 900126308 Nut ............................................................................................................................. 5
6 502565904 Capscrew................................................................................................................... 4
7 524141012 Stud ........................................................................................................................... 4
8 504225240 Nut ............................................................................................................................. 4
9 580031655 Pin ............................................................................................................................. 2
10 580016596 Drive Unit (☞ G10918) ............................................................................................ 1
11 580025308 Seal Ring.............................................................................................................. 1
11 580025307 Seal (Wheel Shaft) ............................................................................................... 1
12 580025303 Oil Fill Plug ........................................................................................................... 1
12 580017125 Oil Plug................................................................................................................. 1
13 580025305 Oil Fill Gasket....................................................................................................... 1
13 580017126 Oil Gasket ............................................................................................................ 1
14 580017269 Traction Motor (☞ G10705) ..................................................................................... 1
15 524169211 Electric Brake (☞ G10744) ...................................................................................... 1
15 524148541 Key (Woodruff)........................................................................................................... 1
16 524149474 Wheel and Tire Assembly (Poly) ............................................................................... 1
16 524149475 Wheel and Tire Assembly (Siped Poly) ..................................................................... 1
17 506848500 Drive Wheel.......................................................................................................... 1
18 524149477 Tire (Poly)............................................................................................................. 1
18 524149478 Tire (Siped Poly)................................................................................................... 1
19 504574225 Static Strap (10 in.).................................................................................................... 1
20 060305500 Capscrew................................................................................................................... 2
21 016109700 Washer ...................................................................................................................... 1
22 203161800 Nut ............................................................................................................................. 1
23 015026500 Lockwasher ............................................................................................................... 1
24 b 524148445 Enclosure Band ......................................................................................................... 1
25 580026440 Cover Band................................................................................................................ 1
25 b 524165047 Motor Band Kit........................................................................................................... 1
25 a 524149373 Motor Band Kit........................................................................................................... 1
FOOTNOTES:
a EE Construction
b Food Processing/Severe Freezer
3-5
G10909 01-03

(A902)
MASTER DRIVE UNIT ASSEMBLYA902
3-6
G10909 01-03

(A902)
580023754 Drive Unit................................................................................................................... 1

1 580039685 Plug ...................................................................................................................... 1
2 580017124 Seal ...................................................................................................................... 1
3 580039766 Housing Support .................................................................................................. 1
4 580039687 Centering Bush .................................................................................................... 4
5 580039688 Bearing................................................................................................................. 2
6 580039689 Gasket.................................................................................................................. 1
7 580039692 Bolt ....................................................................................................................... 10
8 580039690 Upper Housing ..................................................................................................... 1
9 580039694 Bearing................................................................................................................. 1
10 580039695 Plate ..................................................................................................................... 1
11 580039696 Bolt ....................................................................................................................... 14
12 580039697 Centering Bush .................................................................................................... 2
13 580039767 Housing ................................................................................................................ 1
14 580039699 Cover.................................................................................................................... 1
15 580017125 Oil Plug................................................................................................................. 1
16 580039700 Washer ................................................................................................................. 1
17 580039761 Gear ..................................................................................................................... 1
18 580039702 Bearing................................................................................................................. 1
19 580039703 Ring Nut ............................................................................................................... 1
20 580039762 Gear ..................................................................................................................... 1
21 580039770 Bearing................................................................................................................. 2
22 580039706 Shim (0.04 in.)...................................................................................................... 1
22 580039707 Shim (0.043 in.).................................................................................................... 1
22 580039708 Shim (0.047 in.).................................................................................................... 1
22 580039709 Shim (0.048 in.).................................................................................................... 1
22 580039710 Shim (0.049 in.).................................................................................................... 1
22 580039711 Shim (0.0496 in.).................................................................................................. 1
22 580039712 Shim (0.050 in.).................................................................................................... 1
22 580039713 Shim (0.051 in.).................................................................................................... 1
23 580039771 Spacer.................................................................................................................. 1
24 580039714 Shim (0.071 in.).................................................................................................... 1
24 580039715 Shim (0.073 in.).................................................................................................... 1
24 580039716 Shim (0.075 in.).................................................................................................... 1
24 580039717 Shim (0.077 in.).................................................................................................... 1
24 580039718 Shim (0.079 in.).................................................................................................... 1
24 580039719 Shim (0.081 in.).................................................................................................... 1
24 580039720 Shim (0.083 in.).................................................................................................... 1
24 580039722 Shim (0.085 in.).................................................................................................... 1
25 580039723 Bevel Gear and Pinion Set ................................................................................... 1
26 580039724 Wheel Shaft.......................................................................................................... 1
27 580039725 Cover.................................................................................................................... 1
28 580025307 Seal (Wheel Shaft) ............................................................................................... 1
29 580039726 Bearing................................................................................................................. 1
30 580039727 Shim (0.163 in.).................................................................................................... 1
30 580039728 Shim (0.164 in.).................................................................................................... 1
30 580039729 Shim (0.165 in.).................................................................................................... 1
30 580039730 Shim (0.166 in.).................................................................................................... 1
30 580039731 Shim (0.167 in.).................................................................................................... 1
30 580039732 Shim (0.168 in.).................................................................................................... 1
3-7
G10909 01-03

(A902)
30 580039733 Shim (0.169 in.).................................................................................................... 1

30 580039734 Shim (0.170 in.).................................................................................................... 1
30 580039735 Shim (0.171 in.).................................................................................................... 1
30 580039736 Shim (0.172 in.).................................................................................................... 1
30 580039737 Shim (0.173 in.).................................................................................................... 1
30 580039738 Shim (0.175 in.).................................................................................................... 1
30 580039739 Shim (0.177 in.).................................................................................................... 1
30 580039740 Shim (0.179 in.).................................................................................................... 1
31 580033733 Ring Nut ............................................................................................................... 1
32 580039753 Bearing................................................................................................................. 1
33 580039741 Shim (0.035 in.).................................................................................................... 1
33 580039742 Shim (0.037 in.).................................................................................................... 1
33 580039743 Shim (0.04 in.)...................................................................................................... 1
33 580039744 Shim (0.041 in.).................................................................................................... 1
33 580039745 Shim (0.043 in.).................................................................................................... 1
33 580039746 Shim (0.047 in.).................................................................................................... 1
33 580039747 Shim (0.048 in.).................................................................................................... 1
33 580039748 Shim (0.049 in.).................................................................................................... 1
33 580039749 Shim (0.0496 in.).................................................................................................. 1
33 580039750 Shim (0.050 in.).................................................................................................... 1
33 580039751 Shim (0.051 in.).................................................................................................... 1
34 580039752 Spacer.................................................................................................................. 1
35 580025303 Oil Fill Plug ........................................................................................................... 1
36 580025305 Oil Fill Gasket....................................................................................................... 1
3-8
NOTES
3-9
G10918 02-03

(A903)
MASTER DRIVE UNIT ASSEMBLYA903
3-10
G10918 02-03

(A903)
580016596 Drive Unit................................................................................................................... 1

1 580039772 Bolt ....................................................................................................................... 8
2 580025308 Seal Ring.............................................................................................................. 1
3 580039773 Bearing Cover ...................................................................................................... 1
4 580039776 Shim (0.020 in.).................................................................................................... 1
4 580039774 Shim (0.004 in.).................................................................................................... 1
4 580039775 Shim (0.012 in.).................................................................................................... 1
5 580039884 Seal Ring.............................................................................................................. 1
6 580039779 Bearing................................................................................................................. 2
7 580039780 Housing Support .................................................................................................. 1
8 580039781 Centering Bush .................................................................................................... 4
9 580039782 Seal Ring.............................................................................................................. 1
10 580025303 Oil Fill Plug ........................................................................................................... 1
11 580025305 Oil Fill Gasket....................................................................................................... 1
12 580039783 Support ................................................................................................................ 1
13 580039697 Centering Bush .................................................................................................... 2
14 580039786 Housing ................................................................................................................ 1
15 580039787 Bolt ....................................................................................................................... 7
16 580039788 Bolt ....................................................................................................................... 6
17 580039789 Cover.................................................................................................................... 1
18 580017125 Oil Plug................................................................................................................. 1
19 580017126 Oil Gasket ............................................................................................................ 1
20 580039794 Snap Ring ............................................................................................................ 1
21 580039795 Bearing................................................................................................................. 2
22 580039796 Spacer.................................................................................................................. 1
23 580039797 Snap Ring ............................................................................................................ 1
24 580039802 Gear ..................................................................................................................... 1
25 580039703 Ring Nut ............................................................................................................... 1
26 580039804 Gear ..................................................................................................................... 1
27 580039805 Bearing................................................................................................................. 2
28 580039806 Shim (0.004 in.).................................................................................................... 1
28 580039808 Shim (0.005 in.).................................................................................................... 1
28 580039809 Shim (0.006 in.).................................................................................................... 1
28 580039810 Shim (0.012 in.).................................................................................................... 1
28 580039812 Shim (0.020 in.).................................................................................................... 1
28 580039813 Shim (0.04 in.)...................................................................................................... 1
29 580039814 Spacer.................................................................................................................. 1
30 580039816 Shim (0.047 in.).................................................................................................... 1
30 580039817 Shim (0.050 in.).................................................................................................... 1
30 580039818 Shim (0.051 in.).................................................................................................... 1
30 580039819 Shim (0.053 in.).................................................................................................... 1
30 580039820 Shim (0.055 in.).................................................................................................... 1
30 580039822 Shim (0.057 in.).................................................................................................... 1
30 580039823 Shim (0.060 in.).................................................................................................... 1
30 580039825 Shim (0.061 in.).................................................................................................... 1
30 580039827 Shim (0.063 in.).................................................................................................... 1
30 580039828 Shim (0.065 in.).................................................................................................... 1
30 580039829 Shim (0.067 in.).................................................................................................... 1
31 580039831 Bevel Gear and Pinion Set ................................................................................... 1
32 580039848 Wheel Shaft.......................................................................................................... 1
3-11
G10918 02-03

(A903)
33 580039849 Cover.................................................................................................................... 1
34 580025307 Seal (Wheel Shaft) ............................................................................................... 1
35 580039726 Bearing................................................................................................................. 1
36 580039727 Shim (0.163 in.).................................................................................................... 1
36 580039728 Shim (0.164 in.).................................................................................................... 1
36 580039729 Shim (0.165 in.).................................................................................................... 1
36 580039730 Shim (0.166 in.).................................................................................................... 1
36 580039731 Shim (0.167 in.).................................................................................................... 1
36 580039732 Shim (0.168 in.).................................................................................................... 1
36 580039733 Shim (0.169 in.).................................................................................................... 1
36 580039734 Shim (0.170 in.).................................................................................................... 1
36 580039735 Shim (0.171 in.).................................................................................................... 1
36 580039736 Shim (0.172 in.).................................................................................................... 1
36 580039737 Shim (0.173 in.).................................................................................................... 1
36 580039738 Shim (0.175 in.).................................................................................................... 1
36 580039739 Shim (0.177 in.).................................................................................................... 1
36 580039740 Shim (0.179 in.).................................................................................................... 1
36 580039790 Shim (0.181 in.).................................................................................................... 1
36 580039791 Shim (0.183 in.).................................................................................................... 1
37 580033733 Ring Nut ............................................................................................................... 1
38 580039753 Bearing................................................................................................................. 1
39 580039741 Shim (0.035 in.).................................................................................................... 1
39 580039742 Shim (0.037 in.).................................................................................................... 1
39 580039743 Shim (0.04 in.)...................................................................................................... 1
39 580039744 Shim (0.041 in.).................................................................................................... 1
39 580039745 Shim (0.043 in.).................................................................................................... 1
39 580039746 Shim (0.047 in.).................................................................................................... 1
39 580039747 Shim (0.048 in.).................................................................................................... 1
39 580039748 Shim (0.049 in.).................................................................................................... 1
39 580039749 Shim (0.0496 in.).................................................................................................. 1
39 580039750 Shim (0.050 in.).................................................................................................... 1
39 580039751 Shim (0.051 in.).................................................................................................... 1
40 580039792 Spacer.................................................................................................................. 1
41 580039643 Bolt ....................................................................................................................... 5
3-12
G10611 05-02
BRAKE ASSEMBLY
(A902)
BRAKE ASSEMBLYA902
524169212 Electric Brake ............................................................................................................ 1

1 524148902 Disc ...................................................................................................................... 1
2 524148900 Brake Lining ......................................................................................................... 1
3 .. . . . Adjustment Tube .................................................................................................. 3
4 .. . . . Pressure Disk....................................................................................................... 1
5 .. . . . Spring (Inner) ....................................................................................................... 4
6 524148901 Hub....................................................................................................................... 1
7 .. . . . Magnet Body ........................................................................................................ 1
8 .. . . . Washer ................................................................................................................. 3
9 .. . . . Capscrew ............................................................................................................. 3
10 .. . . . Spring (Outer) ...................................................................................................... 3
11 .. . . . Tappet .................................................................................................................. 4
12 .. . . . Adjusting Nut........................................................................................................ 1
13 580008382 Rectifier ................................................................................................................ 1
a 524148446 Enclosure Band.................................................................................................... 1
FOOTNOTES:
a Not Illustrated
3-13
G10744 09-02
BRAKE ASSEMBLY
(A903)
BRAKE ASSEMBLYA903
524169211 Electric Brake ............................................................................................................ 1

1 .. . . . Magnet Body ........................................................................................................ 1
2 .. . . . Disc ...................................................................................................................... 1
3 524148904 Brake Lining ......................................................................................................... 1
4 .. . . . Spacer.................................................................................................................. 1
5 .. . . . Screw ................................................................................................................... 1
6 .. . . . Lockwasher .......................................................................................................... 1
7 524148906 Disc ...................................................................................................................... 1
8 524148905 Hub....................................................................................................................... 1
9 .. . . . Plug ...................................................................................................................... 1
10 .. . . . Snap Ring ............................................................................................................ 1
11 524148541 Key (Woodruff) ..................................................................................................... 1
12 .. . . . Screw (Maintenance Only) ................................................................................... 1
13 580008382 Rectifier ................................................................................................................ 1
a 524148445 Enclosure Band.................................................................................................... 1
FOOTNOTES:
a Not Illustrated
3-14
SECTION 4
4 CONTROL HANDLE
4 CONTROL HANDLE
CONTENTS
SECTION 4
CONTROL HANDLE
DESCRIPTION PAGE
CONTROL HANDLE ARM ASSEMBLY................................................................................................................ 4-2

CONTROL HANDLE HEAD ASSEMBLY.............................................................................................................. 4-4
HAND BRAKE ASSEMBLY ................................................................................................................................ 4-10
SWITCH ASSEMBLY
DIRECTION ...................................................................................................................................................... 4-8
WIRE HARNESS
CONTROL HANDLE CABLE .......................................................................................................................... 4-12
PUSH BUTTON .............................................................................................................................................. 4-13
4-1
G10629 03-06
CONTROL HANDLE ARM ASSEMBLY
CONTROL HANDL E ARM ASSEMBLY
4-2
G10629 03-06
CONTROL HANDLE ARM ASSEMBLY
1 524141567 Steer Plate (A902) ..................................................................................................... 1

1 524146529 Steer Plate (A903) ..................................................................................................... 1
2 449001302 Capscrew................................................................................................................... 2
3 932202911 Capscrew (A902)....................................................................................................... 2
3 931014908 Capscrew (A903)....................................................................................................... 2
4 449021006 Washer ...................................................................................................................... 4
5 449022013 Lockwasher ............................................................................................................... 4
6 449015044 Nut ............................................................................................................................. 4
7 502172902 Key............................................................................................................................. 1
8 449015029 Nut ............................................................................................................................. 4
9 449022017 Lockwasher ............................................................................................................... 4
10 504225227 Washer ...................................................................................................................... 8
11 449001049 Capscrew................................................................................................................... 4
12 524153591 Dash Face ................................................................................................................. 1
13 524143899 Capscrew................................................................................................................... 2
14 524149413 Dash .......................................................................................................................... 1
15 524160359 Shaft (A902) .............................................................................................................. 1
15 524162554 Shaft (A903) .............................................................................................................. 1
16 524149411 Shaft (Stand-off) ........................................................................................................ 1
17 296323263 Bearing Cup .............................................................................................................. 2
18 519432646 Bearing Cone ............................................................................................................ 2
19 524149410 Spacer ....................................................................................................................... 2
20 580018921 Capscrew................................................................................................................... 3
21 524160369 Cover ......................................................................................................................... 1
22 520012800 Sleeve........................................................................................................................ 2
23 585045700 Nut ............................................................................................................................. 1
24 501902908 Lockwasher ............................................................................................................... 1
25 524160364 Swivel Hub................................................................................................................. 1
26 524164627 Knob .......................................................................................................................... 1
27 524164626 Nut (Reducing) .......................................................................................................... 1
28 580030111 Roll Pin ...................................................................................................................... 1
29 524145025 Bushing ..................................................................................................................... 2
30 524141162 Pivot Shaft ................................................................................................................. 1
31 524176476 Plunger Nut and Spring Assembly............................................................................. 1
4-3
G10635 06-02
CONTROL HANDLE HEAD ASSEMBLY
4-4
G10635 06-02
524162418 Control Handle Head (Cold Storage Construction) ................................................... 1

524162904 Control Handle Head ................................................................................................. 1
1 518217600 Base ..................................................................................................................... 1
2 518216600 Cover.................................................................................................................... 1
3 505476500 Support ................................................................................................................ 1
4 504058200 Label (Directional Arrow)...................................................................................... 1
5 504914200 Plate (Blank)......................................................................................................... 2
6 505713500 Actuator (Horn) .................................................................................................... 1
7 501067207 Spring................................................................................................................... 2
8 503896200 Switch Retainer .................................................................................................... 1
9 524167869 Switch................................................................................................................... 1
10 524161491 Wire Harness (Push Button) (☞ G10806) .......................................................... 1
11 032586000 Lockwasher .......................................................................................................... 1
12 014869000 Screw ................................................................................................................... 1
13 580032494 Lockwasher .......................................................................................................... 4
14 502023904 Screw ................................................................................................................... 4
15 524161415 Switch Assembly (Direction) (☞ G10768) .......................................................... 1
16 015035700 Lockwasher .......................................................................................................... 4
17 502023907 Screw ................................................................................................................... 2
18 015035900 Lockwasher .......................................................................................................... 2
19 502635904 Screw ................................................................................................................... 2
20 502023906 Screw ................................................................................................................... 2
21 505106200 Actuator Switch .................................................................................................... 1
22 524175514 Control Handle Bracket (17 in.) ............................................................................ 1
22 524175515 Control Handle Bracket (25 in.) ............................................................................ 1
23 504281791 Capscrew ............................................................................................................. 2
24 016104000 Washer ................................................................................................................. 3
25 062960000 Washer ................................................................................................................. 2
26 524138456 Handle Assembly (17 in.) ..................................................................................... 2
26 524137633 Handle Assembly (25 in.) ..................................................................................... 2
26 b 585085704 Handle Assembly (RH) (17 in.) ............................................................................ 1
26 b 585085703 Handle Assembly (LH) (17 in.) ............................................................................. 1
26 b 585085702 Handle Assembly (RH) (25 in.) ............................................................................ 1
26 b 585085701 Handle Assembly (LH) (25 in.) ............................................................................. 1
27 524138458 Shaft (17 in.)......................................................................................................... 1
27 524138060 Shaft (25 in.)......................................................................................................... 1
28 b 585086400 Knob (Pick Assist) ................................................................................................ 2
29 062143700 Capscrew ............................................................................................................. 2
30 015026200 Lockwasher .......................................................................................................... 2
31 503894200 Plate ..................................................................................................................... 1
32 014936500 Nut........................................................................................................................ 4
33 015026000 Lockwasher .......................................................................................................... 4
34 580012736 Capscrew ............................................................................................................. 4
35 015026400 Lockwasher .......................................................................................................... 2
36 503983200 Sleeve .................................................................................................................. 1
37 504733200 Link....................................................................................................................... 1
38 580001743 Pin ........................................................................................................................ 2
39 524155139 Wire Harness (Control Handle Cable) (☞ G10801) ........................................... 1
40 524155144 Hand Brake Assembly (☞ G10927) ................................................................... 1
41 524177781 Cover.................................................................................................................... 1
4-5
G10635 06-02
42 580032373 Capscrew ............................................................................................................. 2

43 449022016 Lockwasher .......................................................................................................... 2
44 449015014 Nut........................................................................................................................ 2
45 580041948 Capscrew ............................................................................................................. 2
46 449022021 Lockwasher .......................................................................................................... 3
47 932727901 Capscrew ............................................................................................................. 1
a 310900232 Tubing (Heat Shrinkable)...................................................................................... 4
504118200 Control Handle Head Kit (Includes Items 1-3)...................................................... 1
FOOTNOTES:
a Not Illustrated
b Quick Pick
4-6
NOTES
4-7
G10768 09-02
SWITCH ASSEMBLY
(DIRECTION)
SWITCH ASSEMBLYDIRECTION
4-8
G10768 09-02
SWITCH ASSEMBLY
(DIRECTION)
524161415 Switch Assembly (Direction)...................................................................................... 1

1 .. . . . Bracket ................................................................................................................. 1
2 507054500 Cam Assembly ..................................................................................................... 1
3 505241200 Gear ..................................................................................................................... 1
4 507074501 Shaft..................................................................................................................... 1
5 505221200 Spring................................................................................................................... 1
6 502213100 Bushing ................................................................................................................ 2
7 504804773 Spring Pin............................................................................................................. 1
8 504804774 Cotter Pin ............................................................................................................. 1
9 504449783 Screw ................................................................................................................... 1
10 518791680 Screw ................................................................................................................... 2
11 505242200 Gear Spur............................................................................................................. 1
12 580036526 Sensor (Hall Effect) .............................................................................................. 1
13 505247201 Standoff................................................................................................................ 1
14 505264200 Nut Plate .............................................................................................................. 1
15 751199100 Insulator ............................................................................................................... 3
16 580004704 Switch................................................................................................................... 2
17 505263200 Spacer.................................................................................................................. 1
4-9
G10927 03-03
HAND BRAKE ASSEMBLY
HAND BRAKE ASSEMBLY
4-10
G10927 03-03
HAND BRAKE ASSEMBLY
524155144 Hand Brake Assembly ............................................................................................... 1

1 524177788 Bracket ................................................................................................................. 1
2 500416909 Screw ................................................................................................................... 2
3 524159857 Jumper Wire ......................................................................................................... 1
4 449021010 Washer ................................................................................................................. 1
5 524155141 Hand Lever (LH)................................................................................................... 1
5 524177780 Bushing............................................................................................................ 1
6 524177779 Grip ...................................................................................................................... 2
7 524139638 Spacer.................................................................................................................. 1
8 524155140 Hand Lever (RH) .................................................................................................. 1
8 524177780 Bushing............................................................................................................ 1
9 580013371 Nut........................................................................................................................ 1
10 449022021 Lockwasher .......................................................................................................... 2
11 449007007 Screw ................................................................................................................... 2
12 524139436 Spring................................................................................................................... 1
13 518805626 Capscrew ............................................................................................................. 1
14 932728908 Capscrew ............................................................................................................. 1
15 449022018 Lockwasher .......................................................................................................... 3
16 504871201 Standoff................................................................................................................ 1
17 524190263 Bumper................................................................................................................. 2
18 505263200 Spacer.................................................................................................................. 13
19 580004704 Switch................................................................................................................... 3
20 500416912 Screw ................................................................................................................... 2
4-11
G10801 10-02
WIRE HARNESS
(CONTROL HANDLE CABLE)
WIRE HARNESSCONTROL HANDLE CABLE
524155139 Wire Harness............................................................................................................. 1

1 518445620 Connector............................................................................................................. 1
2 518445610 Connector............................................................................................................. 1
3 518445612 Connector............................................................................................................. 1
4 518445602 Socket (Molex) ..................................................................................................... 20
5 518445604 Connector............................................................................................................. 1
6 518445619 Plug ...................................................................................................................... 1
7 518445601 Pin ........................................................................................................................ 3
a 720100922 Sleeving ............................................................................................................... 1
a 312850034 Strap Clamp ......................................................................................................... 2
FOOTNOTES:
a Not Illustrated
4-12
G10806 10-02
WIRE HARNESS
(PUSH BUTTON)
WIRE HARNESSPUSH BUTTON
524161491 Wire Harness............................................................................................................. 1

1 518445601 Pin ........................................................................................................................ 6
2 518445609 Pin Plug................................................................................................................ 1
3 312850040 Strap Clamp ......................................................................................................... 5
4-13
NOTES
4-14
SECTION 5
5 REAR WHEELS
5 REAR WHEELS
CONTENTS
SECTION 5
REAR WHEELS
DESCRIPTION PAGE
REAR WHEELS ................................................................................................................................................... 5-2
5-1
G10613 06-02
REAR WHEELS
REAR WHEELS
5-2
G10613 06-02
REAR WHEELS
1 065627300 Bearing Cone ............................................................................................................ 2

2 065627600 Bearing Cup .............................................................................................................. 2
3 054082500 Bearing Cup .............................................................................................................. 2
4 065628900 Bearing Cone ............................................................................................................ 2
5 016110700 Washer ...................................................................................................................... 2
6 600205100 Hub Cap .................................................................................................................... 2
7 014904500 Screw......................................................................................................................... 6
8 519283800 Washer ...................................................................................................................... 2
9 065267900 Nut ............................................................................................................................. 2
10 015416700 Cotter Pin .................................................................................................................. 2
11 500212904 Washer ...................................................................................................................... 2
12 500066903 Washer (Fiber)........................................................................................................... 2
13 500212903 Washer ...................................................................................................................... 2
14 516619605 Axle Shaft .................................................................................................................. 1
15 015026400 Lockwasher ............................................................................................................... 1
16 062236500 Capscrew................................................................................................................... 1
17 016104000 Washer ...................................................................................................................... 1
18 014936900 Nut ............................................................................................................................. 1
19 60215640C Load Wheel (Rubber) ................................................................................................ 2
19 61420630C Load Wheel (Poly) ..................................................................................................... 1
5-3
NOTES
5-4
SECTION 6
6 OPTIONS
6 OPTIONS
CONTENTS
SECTION 6
OPTIONS
DESCRIPTION PAGE
BACKPAD
INTERMEDIATE................................................................................................................................................ 6-8
BATTERY ROLLERS OPTION ............................................................................................................................. 6-4
BATTERY SPACER .............................................................................................................................................. 6-6
CONTROL HEAD HEATER
COLD STORAGE ONLY ................................................................................................................................... 6-2
CONVENIENCE TRAY ....................................................................................................................................... 6-10
DIAGNOSTIC HANDSET ................................................................................................................................... 6-12
6-1
G10769 10-02
CONTROL HEAD HEATER

(COLD STORAGE ONLY)
CONTROL HEAD HEATERCOLD STORAGE ONLY
1 524143506 Spacer ....................................................................................................................... 1

2 585095200 Bracket ...................................................................................................................... 1
3 506430501 Resistor ..................................................................................................................... 1
4 502023905 Capscrew................................................................................................................... 2
5 032643500 Nut ............................................................................................................................. 2
6 064401300 Lockwasher ............................................................................................................... 2
7 500416905 Screw......................................................................................................................... 2
8 500031907 Capscrew................................................................................................................... 1
9 520045088 Washer ...................................................................................................................... 1
10 580032494 Lockwasher ............................................................................................................... 2
6-2
NOTES
6-3
G10640 10-02
BATTERY ROLLERS OPTION
BATTERY ROLLERS OPT ION
6-4
G10640 10-02
BATTERY ROLLERS OPTION
1 524141433 Battery Tray ............................................................................................................... 1

2 504035207 Roller Assembly......................................................................................................... 4
3 055485000 Capscrew................................................................................................................... 2
4 016110000 Washer ...................................................................................................................... 2
5 015026600 Lockwasher ............................................................................................................... 2
6 014964800 Nut ............................................................................................................................. 2
7 507394500 Retaining Gate .......................................................................................................... 2
8 524157495 Spacer Plate .............................................................................................................. 1
9 a 502642216 Spacer Plate .............................................................................................................. 2
10 a 580012736 Capscrew................................................................................................................... 4
11 015026000 Lockwasher ............................................................................................................... 4
12 a 014936500 Nut ............................................................................................................................. 4
13 580014878 Capscrew................................................................................................................... 2
FOOTNOTES:
a 27 in. battery
6-5
G10776 10-02
BATTERY SPACER
BATTERY SPACER
1 524153775 Plate .......................................................................................................................... 1

2 580037874 Capscrew................................................................................................................... 2
6-6
NOTES
6-7
G10662 09-02
BACKPAD
(INTERMEDIATE)
BACKPADINTERMEDIATE
6-8
G10662 09-02
BACKPAD
(INTERMEDIATE)
1 505118700 Pad ............................................................................................................................ 1

2 505403201 Plate .......................................................................................................................... 2
3 580008859 Screw......................................................................................................................... 4
4 580000241 Capscrew................................................................................................................... 2
6-9
G10775 09-02
CONVENIENCE TRAY
CONVENIENCE TRAY
6-10
G10775 09-02
CONVENIENCE TRAY
1 524143843 Tray ............................................................................................................................ 1

2 580023206 Strap (Convenience Tray) .......................................................................................... 1
6-11
G10954 04-03
DIAGNOSTIC HANDSET
DIAGNOSTIC HANDSET
1 150035913 Hand Set Programmer............................................................................................... 1

2 150035914 Cable ......................................................................................................................... 1
6-12
SECTION 7
7 NUMERICAL INDEX
NUMERICAL INDEX
PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
014867800 2-3 10 060023800 2-3 22 449022017 4-3 9 504574225 3-3 19
2-7 5 060215640C 5-3 19 449022018 4-11 15 3-5 19
014869000 4-5 12 060305500 3-3 20 449022021 4-6 46 504575235 1-3 10
014904500 5-3 7 3-5 20 4-11 10 504733200 4-5 37
014936500 2-3 5 060733200 1-7 8 500031907 6-2 8 504804773 4-9 7
2-5 23 061420630C 5-3 19 500066903 5-3 12 504804774 4-9 8
2-7 2 062143700 4-5 29 500212903 5-3 13 504804797 2-5 35
4-5 32 062151100 2-5 3 500212904 5-3 11 504871201 4-11 16
6-5 12 062151300 2-3 2 500403906 2-3 30 504914200 4-5 5
014936600 2-3 27 2-5 24 500416905 6-2 7 505022200 1-3 12
014936900 5-3 18 062151500 2-3 15 500416909 4-11 2 505106200 4-5 21
014937400 1-7 14 062236500 5-3 16 500416912 4-11 20 505118700 6-9 1
014964800 1-7 10 062307300 2-3 24 500863104 2-3 14 505221200 4-9 5
6-5 6 062960000 4-5 25 500863106 2-3 14 505241200 4-9 3
015025600 2-3 12 064401300 6-2 6 501067207 4-5 7 505242200 4-9 11
2-12 16 065267900 5-3 9 501786915 3-3 18 505247201 4-9 13
015026000 2-3 4 065627300 5-3 1 501902908 4-3 24 505263200 4-9 17
2-5 2 065627600 5-3 2 501904907 1-3 1 4-11 18
2-5 22 065628900 5-3 4 501921200 1-5 1 505264200 4-9 14
2-7 3 150035913 6-12 1 501921912 2-3 28 505403201 6-9 2
4-5 33 150035914 6-12 2 502023904 4-5 14 505476500 4-5 3
6-5 11 203161800 3-3 22 502023905 6-2 4 505713500 4-5 6
015026200 2-3 26 3-5 22 502023906 4-5 20 505890500 1-3 2
4-5 30 296323263 4-3 17 502023907 4-5 17 506430501 6-2 3
015026400 4-5 35 310900232 2-14 4 502027902 2-5 25 506848500 3-5 17
5-3 15 4-6 48 502157203 1-3 3 507054500 4-9 2
015026500 3-3 23 312850034 2-3 31 502172902 4-3 7 507074501 4-9 4
3-5 23 4-12 9 502213100 4-9 6 507393500 1-4 7
015026600 1-5 3 312850040 4-13 3 502398904 1-5 2 507394500 6-5 7
1-7 9 449001049 4-3 11 502565904 3-5 6 513770100 2-3 18
6-5 5 449001302 4-3 2 502566903 3-5 3 2-7 6
015026800 1-7 13 449007001 2-5 10 502634901 2-3 13 516619605 5-3 14
015035700 4-5 16 449007007 4-11 11 2-12 15 517580815 3-3 18
015035900 4-5 18 449007023 2-5 9 502635904 4-5 19 518216600 4-5 2
015416700 5-3 10 449007033 2-5 8 502642216 6-5 9 518217600 4-5 1
015421300 1-7 7 449015014 3-3 1 503802501 1-4 9 518445601 2-13 1
016103500 2-3 3 3-5 1 503802503 1-4 8 2-15 1
2-5 1 4-6 44 503894200 4-5 31 2-16 4
016103700 2-3 25 449015029 4-3 8 503896200 4-5 8 4-12 7
016104000 4-5 24 449015044 4-3 6 503954200 2-3 17 4-13 1
5-3 17 449021001 3-3 4 2-7 4 518445602 2-13 3
016109700 3-3 21 3-5 4 503983200 4-5 36 2-14 2
3-5 21 449021002 2-3 29 504035207 6-5 2 2-15 3
016110000 6-5 4 2-12 17 504058200 4-5 4 2-16 2
016110700 5-3 5 449021006 4-3 4 504118200 4-6 49 4-12 4
024127000 2-5 12 449021010 4-11 4 504225227 4-3 10 518445603 2-13 2
032586000 4-5 11 449022013 4-3 5 504225240 3-5 8 518445604 2-13 8
032643500 6-2 5 449022016 2-5 19 504246201 2-3 19 4-12 5
054082500 5-3 3 3-3 2 504258501 1-7 5 518445606 2-15 4
055485000 6-5 3 3-5 2 504281791 4-5 23 518445607 2-15 2
058830900 1-7 12 4-6 43 504449783 4-9 9 518445608 2-13 5
7-1
NUMERICAL INDEX
2-14 1 524143269 2-3 1 524160359 4-3 15 580008371 2-3 7
518445609 4-13 2 524143506 6-2 1 524160364 4-3 25 580008382 3-13 13
518445610 2-13 6 524143843 6-11 1 524160369 4-3 21 3-14 13
4-12 2 524143899 4-3 13 524161415 4-5 15 580008859 6-9 3
518445612 4-12 3 524145025 4-3 29 4-9 580012736 4-5 34
518445619 2-16 3 524146529 4-3 1 524161489 2-3 40 6-5 10
4-12 6 524146605 2-5 36 2-14 580012920 2-12 4
518445620 2-13 7 524146607 2-5 38 524161491 4-5 10 580012921 2-12 2
2-16 1 524146608 2-5 13 4-13 580012922 2-12 3
4-12 1 524146836 2-5 29 524161505 1-4 2 580012927 2-12 11
518445621 2-13 4 524146837 2-5 30 524162418 4-5 580012930 2-12 6
518791680 4-9 10 524146838 2-5 31 524162554 4-3 15 580012931 2-12 7
518805626 4-11 13 524146839 2-5 32 524162904 4-5 580012932 2-12 8
519283800 5-3 8 524146840 2-5 33 524164626 4-3 27 580012933 2-12 9
519290800 2-5 16 524148445 3-5 24 524164627 4-3 26 580012944 2-12 13
519365800 1-3 5 3-14 14 524165047 3-5 25 580012947 2-12 10
519432646 4-3 18 524148446 3-3 24 524167342 1-3 8 580012951 2-12 12
519433613 2-5 15 3-13 13 524167869 4-5 9 580012956 2-12 5
519609804 2-5 21 524148540 3-3 15 524169211 3-5 15 580012957 2-12 1
519996802 1-4 3 524148541 3-5 15 3-14 580013371 4-11 9
519996803 1-4 4 3-14 11 524169212 3-3 15 580014878 6-5 13
520012800 4-3 22 524148900 3-13 2 3-13 580015096 1-7 2
520031801 2-5 11 524148901 3-13 6 524175514 4-5 22 580015097 1-7 1
520045088 6-2 9 524148902 3-13 1 524175515 4-5 22 580015098 1-7 3
520051895 1-5 4 524148904 3-14 3 524175909 2-5 580015099 1-7 4
520267000 1-7 6 524148905 3-14 8 524175910 2-5 580015100 1-7 4
521383001 1-7 524148906 3-14 7 524175911 2-5 580015900 3-3 6
524135489 1-3 11 524149373 3-5 25 524176476 4-3 31 580016596 3-5 10
524137633 4-5 26 524149410 4-3 19 524177779 4-11 6 3-11
524138060 4-5 27 524149411 4-3 16 524177780 4-11 5 580016891 2-3 19
524138456 4-5 26 524149413 4-3 14 4-11 8 580017124 3-3 11
524138458 4-5 27 524149474 3-5 16 524177781 4-5 41 3-7 2
524139436 4-11 12 524149475 3-5 16 524177788 4-11 1 580017125 3-3 12
524139638 4-11 7 524149477 3-5 18 524178603 2-3 36 3-5 12
524139726 1-4 1 524149478 3-5 18 524178604 2-3 37 3-7 15
524139975 3-3 17 524152690 2-5 26 524178678 1-4 6 3-11 18
524141012 3-3 7 524152691 2-5 27 524183442 2-3 32 580017126 3-5 13
3-5 7 524153591 4-3 12 524186888 2-5 18 3-11 19
524141080 3-3 8 524153610 2-3 16 524188407 2-5 13 580017269 2-11
524141162 4-3 30 524153775 6-6 1 524188838 2-5 37 3-5 14
524141218 2-5 14 524155139 4-5 39 524189105 2-5 28 580017788 3-3 5
524141433 6-5 1 4-12 524190263 4-11 17 580017790 2-3 9
524141439 2-3 39 524155140 4-11 8 524196652 2-3 41 580018921 2-5 4
2-13 524155141 4-11 5 2-16 4-3 20
524141444 2-3 33 524155144 4-5 40 580000241 6-9 4 580022643 1-3 9
524141445 2-3 34 4-11 580001743 4-5 38 580023206 6-11 2
524141446 2-3 35 524157495 6-5 8 580003020 2-5 4 580023754 3-3 10
524141460 3-3 16 524159844 2-3 38 580004592 2-5 20 3-7
524141549 1-4 5 2-12 14 580004704 4-9 16 580025303 3-3 12
524141555 3-3 16 2-15 4-11 19 3-5 12
524141567 4-3 1 524159857 4-11 3 580008064 1-3 1 3-8 35
7-2
NUMERICAL INDEX
3-11 10 580039692 3-7 7 580039736 3-8 30 580039786 3-11 14
580025305 3-3 13 580039694 3-7 9 3-12 36 580039787 3-11 15
3-5 13 580039695 3-7 10 580039737 3-8 30 580039788 3-11 16
3-8 36 580039696 3-7 11 3-12 36 580039789 3-11 17
3-11 11 580039697 3-7 12 580039738 3-8 30 580039790 3-12 36
580025307 3-5 11 3-11 13 3-12 36 580039791 3-12 36
3-7 28 580039699 3-7 14 580039739 3-8 30 580039792 3-12 40
3-12 34 580039700 3-3 13 3-12 36 580039794 3-11 20
580025308 3-5 11 3-7 16 580039740 3-8 30 580039795 3-11 21
3-11 2 580039702 3-7 18 3-12 36 580039796 3-11 22
580026423 2-9 2 580039703 3-7 19 580039741 3-8 33 580039797 3-11 23
580026424 2-9 5 3-11 25 3-12 39 580039802 3-11 24
580026425 2-9 6 580039706 3-7 22 580039742 3-8 33 580039804 3-11 26
580026426 2-9 4 580039707 3-7 22 3-12 39 580039805 3-11 27
580026427 2-9 3 580039708 3-7 22 580039743 3-8 33 580039806 3-11 28
580026428 2-9 7 580039709 3-7 22 3-12 39 580039808 3-11 28
580026429 2-9 8 580039710 3-7 22 580039744 3-8 33 580039809 3-11 28
3-3 25 580039711 3-7 22 3-12 39 580039810 3-11 28
580026432 2-11 2 580039712 3-7 22 580039745 3-8 33 580039812 3-11 28
580026433 2-11 3 580039713 3-7 22 3-12 39 580039813 3-11 28
580026434 2-11 6 580039714 3-7 24 580039746 3-8 33 580039814 3-11 29
580026436 2-11 5 580039715 3-7 24 3-12 39 580039816 3-11 30
580026437 2-11 4 580039716 3-7 24 580039747 3-8 33 580039817 3-11 30
580026438 2-11 8 580039717 3-7 24 3-12 39 580039818 3-11 30
580026439 2-11 9 580039718 3-7 24 580039748 3-8 33 580039819 3-11 30
580026440 2-11 10 580039719 3-7 24 3-12 39 580039820 3-11 30
3-5 25 580039720 3-7 24 580039749 3-8 33 580039822 3-11 30
580026441 2-11 7 580039722 3-7 24 3-12 39 580039823 3-11 30
580026442 2-11 1 580039723 3-7 25 580039750 3-8 33 580039825 3-11 30
580027212 2-9 580039724 3-7 26 3-12 39 580039827 3-11 30
3-3 14 580039725 3-7 27 580039751 3-8 33 580039828 3-11 30
580029907 2-9 1 580039726 3-7 29 3-12 39 580039829 3-11 30
580030111 4-3 28 3-12 35 580039752 3-8 34 580039831 3-11 31
580031655 3-3 9 580039727 3-7 30 580039753 3-8 32 580039848 3-11 32
3-5 9 3-12 36 3-12 38 580039849 3-11 33
580032373 4-5 42 580039728 3-7 30 580039761 3-7 17 580039884 3-11 5
580032494 4-5 13 3-12 36 580039762 3-7 20 580040735 2-3 39
6-2 10 580039729 3-7 30 580039766 3-7 3 2-13
580033733 3-8 31 3-12 36 580039767 3-7 13 580041013 2-5 17
3-12 37 580039730 3-7 30 580039770 3-7 21 580041015 2-5 17
580033765 2-3 21 3-12 36 580039771 3-7 23 580041016 2-5 17
580033867 1-3 6 580039731 3-7 30 580039772 3-11 1 580041948 4-6 45
580034153 1-3 7 3-12 36 580039773 3-11 3 580043914 1-3 4
580036526 4-9 12 580039732 3-7 30 580039774 3-11 4 585045700 4-3 23
580037874 6-6 2 3-12 36 580039775 3-11 4 585085701 4-5 26
580039643 3-12 41 580039733 3-7 30 580039776 3-11 4 585085702 4-5 26
580039685 3-7 1 3-12 36 580039779 3-11 6 585085703 4-5 26
580039687 3-7 4 580039734 3-8 30 580039780 3-11 7 585085704 4-5 26
580039688 3-7 5 3-12 36 580039781 3-11 8 585086400 4-5 28
580039689 3-7 6 580039735 3-8 30 580039782 3-11 9 585095200 6-2 2
580039690 3-7 8 3-12 36 580039783 3-11 12 600205100 5-3 6
7-3
NUMERICAL INDEX
720076907 2-3 8 2-12 752576430 2-7 1 932728908 4-11 14
2-5 34 723291300 2-7 1 752576431 2-7 1 940102909 3-3 3
720098901 2-14 3 723291304 2-7 1 900126308 3-5 5 940400904 2-5 5
720100922 4-12 8 751199100 4-9 15 931014908 4-3 3 940400905 2-5 6
721986300 1-7 11 752270400 1-7 932202911 4-3 3 940600907 2-5 7
722125100 2-3 11 752411301 2-3 6 932727901 4-6 47
7-4
SECTION 8
8 USER SUPPORT INFORMATION

USER SUPPORT INFORMATION
SECTION 8
DESCRIPTION PAGE
OPERATOR TRAINING........................................................................................................................................ 8-2

SERVICE PARTS ORDERING INSTRUCTIONS ................................................................................................. 8-2
SERVICE TRAINING COURSE ........................................................................................................................... 8-2
SERVICE TRAINING MATERIALS....................................................................................................................... 8-2
TECHNICAL SERVICE PUBLICATIONS.............................................................................................................. 8-2
8-1
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524161493 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524167342 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules
8-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524167340

Yale 524167340 08 03 PM

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PARTS MANUAL

Yale Materials Handling Corporation

3 DRIVE UNIT AND BRAKE ASSEMBLY

8 USER SUPPORT INFORMATION

DESCRIPTION PAGE NO.

DESCRIPTION PAGE NO.

ABBREVIATIONS QUICK REFERENCE SHEET

TERM DEFINITION TERM DEFINITION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

HOW TO FIND THE DESIRED PART NUMBER

IDENTIFICATION OF TRUCK SERIAL NUMBER

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

G10602................................. 1-4 G10635................................. 4-4 G10776................................. 6-6

BATTERY RETENTION........................................................................................................................................ 1-5

LABELS AND MANUAL

LA BELS AND MANUAL

LABELS AND MANUAL

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Nameplate (Contact Your Dealer).............................................................................. 1

COVERS AND FLOORMAT

COVER S AND FLOORMAT

ITEM PART NO. DESCRIPTION QTY

1 524139726 Cover (Front) ............................................................................................................. 1

BAT TERY RETENT ION

ITEM PART NO. DESCRIPTION QTY

1 501921200 Bracket ...................................................................................................................... 2

ITEM PART NO. DESCRIPTION QTY

521383001 Coupler Assembly (Standard) ................................................................................... 1

BATTERY CONNECTOR ..................................................................................................................................... 2-6

ITEM PART NO. DESCRIPTION QTY

CONTROL PANEL ASSEMBLY

CONTROL PANEL ASSEMBLY

CONTROL PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

524175909 Control Panel Assembly (A902)................................................................................. 1

ITEM PART NO. DESCRIPTION QTY

1 752576431 Battery Connector and Cable Assembly (Red).......................................................... 1

ITEM PART NO. DESCRIPTION QTY

580027212 Traction Motor............................................................................................................ 1

ITEM PART NO. DESCRIPTION QTY

580017269 Traction Motor............................................................................................................ 1

ITEM PART NO. DESCRIPTION QTY

722125100 Foot Switch................................................................................................................ 1

WIRE HARNESSMAIN T RUCK

ITEM PART NO. DESCRIPTION QTY

524141439 Wire Harness (Main) ................................................................................................. 1

WIRE HARNESSCONTROL HANDLE

ITEM PART NO. DESCRIPTION QTY

524161489 Wire Harness (Control Handle) ................................................................................. 1

WIRE HARNESSFOOT SWITCH

ITEM PART NO. DESCRIPTION QTY

524159844 Wire Harness (Foot Switch)....................................................................................... 1

JUMPER WIRE ASSEMBLY

JUMPER WIRE ASSEMBLYPARKING BRAKE SWITCH

ITEM PART NO. DESCRIPTION QTY

524196652 Jumper Wire (Parking Brake Switch)......................................................................... 1

3 DRIVE UNIT AND BRAKE ASSEMBLY

3 DRIVE UNIT AND BRAKE ASSEMBLY

MASTER DRIVE UNIT

MASTER DRIVE UNIT A902

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY