PT.

QUA
ANTUM ANA
ALYTICS TEKN
NIKATAMA DOC
C NO. : QAT--SR/HR/21/06
6

SERVIC
CE REPOR
RT DATE
E : April 5th, 2021
TEKNIK
KATAMA

CUSTO
OMER DETAILLS
Custommer : PTT South Pac
cific Viscose
D
Device Loca
ation : NGB
BC Stack
Lenzing
g
Contact Name : M.
M Irfan Ardiansyah Service Engineer : Salahuddin & Hermin

Deparrtment : Head
H of Sec
ction Instrum
ment D
Date of Worrk : Marc
ch 29th – Ap
pril 1st, 2021

PRODU
UCT DETAILS
Manuffacture : SICK
Model No. : GM32-P1124 (Crosss Duct Type))
sSN / Tag. (if any) : 1641 8032 & 202004
401 (Replac
cement Unitt)

ACTIVIITIES

A. In
ntroduction
A
Analyzer hass become an
a importan
nt tool to prrovide impo
ortant and even
e critica
al informatio
on
fo
or the end user on the
eir process application
a . On certain
n process, the
t quality of product is
very depend
dent on the
e feedback e the quality
k reading frrom analyzer. In orderr to achieve
o
objective the
en analyzerr must be always
a kept running in healthy con
nditions me
eans analyze
er
m
must have trrustable rea
ading, runnin
ng continuo
ously and without
w any failure
f or errror.
W as the analyzer ven
We ndor, presen
nt here in order to mee
et above mentioned
m o
objectives fo
or
th
he SO2 Ana
alyzer ( SICK GM32) with
h measuring
g range 0 - 500
5 ppm.

B. Fiinding Issue
e and Solutio
on

1. Optical su
urface of the Sender/Receiver and
d Reflector is slightly dirrty.

Fig. 1. Optical surrface of Sen

nder/Receiv
ver and Refllector

 
 Cleaning
g the optica
al surface with
w an optical cleanin
ng cloth and
d purge it with
w clean air
a
(nitrogen
n).

Fig. 2.
2 Optical surface of Se
ender/Rece
eiver and Re
eflector afte
er cleaned

2. 4-Quadra
ant lens wa
as found bro
oken and has
h been white
w stain due
d to expo
osured by UV
U
ray.

Fig. 3. 4-Quadrant
4 t lens was broken
b

Replace the broken

n 4-Quadran
nt lens with new one.

Fig. 4. Replace
R the
e 4-Quadrant lens

3. There are
e some alarrms found before
b verific
cation test with
w test ga
ases is carrie
ed out.
These alarms are Measureme
M ent value out
o of rang
ge, Absorpttion out of range, an
nd

 
 Spectral evaluation (BadMode
el)

Fig
g. 5. Alarms logbook
4. Above lo
ogbook messsages can be caused d by the follo
owing possibilities:
a. Opptical alignm
ment not in order
b. Coontaminatio on of optica
al surfaces
c. Too
o high gas concentrati
c ion in the measuremen
m nt path.

We hav ve done op ptical align

nment with good resu ult and alsso cleaning
g on optical
surfaces but the prroblem still persistent, and since we used custom
c pipee to test thhe
analyzerr with Air, Nitrogen
N and mixed ga as then ove
er or too high concenntration is no
ot
considerred.

nalyzer still have problem with its measurem

Since An ment then New
N gas an
nalyzer unit is
used.

5. Parametterization the new gas analyzer.

a

Fig. 6. Parrameterizing
g the new gas
g analyze
er

 
 6. Install an
nd re-align the gas ana
alyzer.

Fig. 7. Adju
ustment of the
t device flange
f for optical
o align
nment

Fig.8. Gas Analyzer

A (SIICK GM32) after
a installe
ed
Sender/RReceiver (left) and Refle
ector (right))

Fig.9. Signal stren

ngth and mirror step (a
alignment indicator)

 
 F
Fig.10. Read
ding of Anallyzer after in
nstalled
C. Verification
V o the Reading
of
V
Verification ding. Verific
of the read cation only reads the cylinder
c gass concentra
ation without
c
changing the calibratio
on data in the
t gas ana he reading was done to
alyzer. Verification of th t
p
prove the ga
as analyzer reading is still in acco
ordance with the refere
ence gas concentratio
on
g
given by ca
alculating th
he accurac as analyzer and the accuracy off the cylinder
cy of the ga
g
gases.
V
Verification of
o reading was
w done with
w zero ga
as (instrume
ent air) and span gas SO
O2 (152 ppm
a
and 521 ppm
m).

Fig
g. 11. Verifc
cation of the
e reading with
w test gass cell
V
Verification reading
r resu
ult:

V
Verification
n of reading with Test Gases
Certified
d Accurac
cy
Unit Readiing Accepted Range
e Rem
mark
Concentrattion Gas Ana.
0 ± 10 Test with
w Instr.
0 - 2%
%FS 0.1
(-10 - +10) Airr/N2
152 ± 13 ppm Test gaas by Air
152 ppm 2% 2%
%FS 166..7
(13
39 – 165) Liquide
521 ± 15.21 ppm Test gaas by Air
521 1% 2%
%FS 490..7
(505.7
79 – 536.21) Liquide
N
Note : - Acc
curacy of Gas
G Analyze
er is 2 % of FFull Scale (FS
S=500) = +/--10ppm

 
 Ba
argraph rea
ading

Fig. 12
2. Verificatio
on with 0 pp
pm SO2 (insstrument air)
r)

Fig. 13. Ve
erification with
w 152 ppm
m SO2

Fig. 14. Ve
erification with
w 521 ppm
m SO2

Conclusion:
- Zero poinnt reading iss very good result
- Midle rannge span still acceptabble due to soome uncerttainty error on flow celll
- Highest ra
ange is still acceptable
a e as well duee to uncerta
ainty error on
o flow cell
- In other word
w this new analyzer unit is consiidered have
e a good measuremen
m nt result.

 
 REMAR
RKS

1. Th
he optical su
urface has been clean
ned.
2. 4--Quadrant lens has been replace
ed and the performanc
ce of UV lam
mp increased from 64 %
to
o 92 %.
3. Optical
O nment afterr replace the 4-Quadra
align ant lens is go
ood.
4. Appear
A “ab
bsorption out
o of rang
ge” that still can no
ot be resolved. We need furth
her
c
communication with factory to reso
olve the issu
ue.
5. Gas
G analyze
er (GM32) re ue to the old unit could
eplace with new unit du d not yet be
e solved
6. Perform Refe
erence Cyc
cle and Che
eck Cycle and
a showed
d good resu
ult.
7. Verification
V o reading with
of w test gases.
8. GM32
G was le
eft running properly an
nd gave pla
ausible read
ding.

a, April 5th, 2021

Jakarta 2

PT. Quantum Ana alytics Teknik

katama
d out by :
Carried

Salah
huddin & He
ermin
Servic
ce & Maint. Dept.