2KLPD Ethanol Plant Report

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

ETHANOL

PRODUCTION PLANT
MANUFACTURE BY:
Saanvira Engineering Pvt Ltd
Vadodara, Gujarat

Franchisee - South India


Mr. GK Raju
M: +91- 9396464466
GK Bioscience Hyderabad Pvt Ltd
Hyderabad
Project Report on Ethanol Production from Grains

1 2 3 4 5
Company Plant & Products or Financial Licence Data
Introduction Machinery Finish Goods Data

2 Presentation title 20XX


Company
Introduction
Saanvira Engineering Pvt Ltd is previously knows as SP
Engineering Inc and estd in the year 2016 and have wonderful
experience in the manufacturing of different industrial machine /
Project fir the different industries

Saanvira is know for the economical, best design, quality and


time delivery of the project.

3
Plant &
Machinery
Process:

1. Grain Milling System


2. Liquification
3. Jet Cooking
4. Fermentation
5. Distillation
6. Storage
List of Machinery
Sr.No Description
1. Grain Milling Machine (Hammer Mill)
2. Slurry Making Tank
3. Jet Cooking Machine (Reactor)
4. Cooling Tank
5. Fermentation Tank
6. Settling Tank
7. Distillation Tower (3 Pass)
8. Molecular Sieve
9. Centrifugal Dryer
10. Pallet Making Machine (Cattle Feed)
11. Boiler with Chimney
12. Ethanol Storage & Truck Loading System

5 Presentation title 20XX


Pure Ethanol will be the
future fuel

6 Presentation title 20XX


Products/ Finish Goods
1. Use to blend in petrol by OMC.
Ethanol 2. Use in Paint & Thinner Manufacturing Process.
3. Use by Perfume company.

1. Directly Used as Cattle Feed


WDG or Cattle Feed 2. It Can also be used for the boiler feed for the fire

7 Presentation title 20XX


Financial Data (5KLPD)
Calculation (Per Day)
Desc1 Rate Qty req Sub
Total
Expenses Raw 18/Kg 5000 90000 Rate of Goods
Materi
1. Raw Material al 1. Ethanol = 64/Ltr +(5% GST)
2. Power (by MOC)
3. Labor Power 7/Unit 200 hp 2500 2. Cattle Feed = 32/Kg (By open
4. Chemical Market)
5. Bank Finance Labor 4/Ltr 8000 3. Corn Oil – 150/Ltr (By open
6. Machine Deprecation or Chemic 2.5/Ltr 500 Market)
Maintains 4. ZEIN Protein – 300/Kg (By
al
7. Misc open Market) (6% from
8. Water Maintai 1/Ltr 2000 Waste)
Profit
9.
ns
Misc 1/Ltr 2000
Total 104500
8 Presentation title 20XX
Income
1. Daily Expenditure = 104500.00
2. Daily Production=2000 Ltr
3. Rate of Ethanol = 64/Ltr
4. Daily Income= 2000X64=128000 (Ethanol)
5. Daily production of Cattle Feed = 2338 Kgs
6. Rate of Cattle Feed =32/Kg
7. Income from Cattle Feed = 32X2338= 74816.00
8. Rate of Corn Oil= 150/Ltr
9. Daily Corn Oil Generation (8%) = 250 Ltr (If Corn is Feed Material)
10. Income from Coil Oil= 250X150=37500.00
11. Sub-Total Income (Daily)= 128000+74816+37500=240316
12. GST 5%: 12015.8
13. Total: 252331.00

9
Cost of the Project
Cost of 2 KLPD Ethanol Plant including Corn Oil Expeller system=
20500000.00
Cost of Boiler (3 TPH) & its Accessory : 800000
GST 18%=3834000.00
Total= 25134000.00
Area Required: 25000 SqFt
Land Cost:
Cost of Construction (Office, Lab, Water Borewell & Boundary Wall, Etc)=
2000000.00
Variable Cost = (Raw Material, Power, Chemical): 3015000.00
Raw Material=18.00
Monthly Requirement:150000 Kgs
Total Cost: 2700000.00
Power: 7/Unit
Monthly Bill: 75000 (Approx)
Chemical: 600 Kg
Labour Charges: 240000.00
Total Cost (25134000+2000000+3015000) = 30149000.00
10
CALCULATION:
Total Investment: 30149000.00

Daily Expenditure: 104500.00


Monthly Expenditure: 3135000.00
Yearly Expenditure (350 Days): 36575000.00 (Based on the calculation given
on the page no 8)

Daily Income: 252331.00


Yearly Income (350 Days): 88315850.00

Bank Loan : 20000000.00


Bank Interest: 12%
Subsidy on Interest : 6%
Payable Interest : 6%
Loan Tenure : 5 Year (4 Year + 1 Year Moritorium)
Amount of Interest (Year) 120000
Total Interest (5 Year) : 600000
Total Amount Payable: (20000000+600000) = 20600000.00
EMI (Yearly) : 4120000.00

Net Profit (after all Payable)(88315850-3135000-4120000) : 81060850.00

11
Licence
1. PESO – Explosive Licence
2. Environmental Clearance
3. Fire –NOC
4. GST
5. MSME
6. Excise

12
ETHANOL BUYER

Other Buyers:

1. Medical Company
2. Perfume Company
3. Paint Company
4. Cosmetic Company

OMC (OIL MANUFACTRING COMPANY)

13
SUBSIDY
Govt of India provide Subsidy on the ethanol plant by two means…
1. Principal Subsidy 40% of Project Cost (Includes Plant, Land,
Construction) (From State Govt) Percentage may differ from state to
state
2. Interest Subsidy on rate of Interest on loan(50% of Interest or Max of
6%) (From Central Govt)

DIC (District Industrial Centre) & MSME is Department for the approving of
Subsidy on the project.

14
Payments
Complete payment is divided into equal installments.
• 20% along with PO.
• 20% on submission of final layout of the plant
• 20% before dispatch of first consignment.
• 20% before dispatch of final consignment.
• 20% after complete installation & commissioning.

15
Thank you
M: +91-8154826949
E: saanepvt@gmail.com

You might also like