ETHANOL

PRODUCTION PLANT
MANUFACTURE BY:
Saanvira Engineering Pvt Ltd
Vadodara, Gujarat

Company Name: Gaudhan Dairy

M: +91- 9771119303
Mail: rvyesvr@gmail.com
Company
Introduction
Saanvira Engineering Pvt Ltd is previously knows as Shree
Parvati Engineering Inc and estd in the year 2014 and have
wonderful experience in the manufacturing of different
industrial machine / Project fir the different industries

Saanvira is know for the economical, best design, quality and

time delivery of the project.

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 All About Ethanol:
Ethanol is pure origin color liquid used blending in petrol, used in liquored, Pharma, Cosmetic & Paint, Perfume.

Grain based is started in 2020 but Ethanol from sugarcane Juice or waste (Molasses) was running long back like more than 20
years.

First green field gain-based Ethanol plant was o by Chef Minister Nitish Kumar (Bihar) on the First May 2021 in Ganeshpur, Purina
Dist Bihar on the name of “Est India Biofuel Pvt Ltd”. Producing 65000 Ltr Ethanol from 150 Tons of Corn at 433 Ltr per ton

Oil Minister Sri Hardeep Puri on August 10th, 2022 said that 50% of the Country Ethanol demand will be fulfil by April 2023 and by
2025 total demand of the country will cover.

After Apr 2023, OMC will start 20% blending in petrol against current status of 10% in major cities. Requirement is huge beyond
the expectation. In USA & Brazil 80%, 100% blending of Ethanol. In India also, with slight changes in Vehicle Engine, it is possible
to Blend 80 to 100%.

Govt of India is Providing different types of Grant & Subsidies to Ethanol Manufacturing Plant to Excel their growth and to fulfill
the county requirement of Ethanol.

3 Presentation title 20XX

FLOW
CHART
 List of Machinery
Sr.No Description
1. Grain Milling Machine (Hammer Mill)
2. Slurry Making Tank
3. Jet Cooking Machine (Reactor)
4. Cooling Tank
5. Fermentation Tank
6. Settling Tank
7. Distillation Tower (3 Pass)
8. Molecular Sieve
9. Centrifugal Dryer
10. Pallet Making Machine (Cattle Feed)
11. Boiler with Chimney
12. Ethanol Storage & Truck Loading System
13. Water Treatment Plant

5 Presentation title 20XX

 Products
1. Use to blend in petrol by OMC.
Ethanol 2. Use in Paint & Thinner Manufacturing Process.
3. Use by Perfume company.

1. Directly Used as Cattle Feed

WDG or Cattle Feed 2. It Can also be used for the boiler feed for the fire

6 Presentation title 20XX

 Financial Data (30KLPD)
Calculation (Per Day)
Desc1 Rate Qty req Sub
Total
Expenses Raw 2/Kg 210000 420000 Rate of Goods
Material
1. Raw Material 1. Ethanol = 55/Ltr +(5% GST)
2. Power (by MOC)
3. Labor Power 2/Unit 2000Hp 4000 2. Cattle Feed = 32/Kg (By open
4. Chemical Market)
5. Bank Finance Labor 5/Ltr 150000 3. Corn Oil – 150/Ltr (By open
6. Machine Deprecation or Chemica 2.5/Ltr 75000 Market)
Maintains 4. ZEIN Protein – 300/Kg (By
l
7. Misc open Market) (6% from
8. Profit Maintai 1/Ltr 30000 Waste)
ns
Misc 1/Ltr 30000
Total 1075280
7 Presentation title 20XX
Boiler & Accessories
1. Fuel: Rick Husk/ Coal/Wood
2. Capacity: 15 TPH
3. Pressure: 45.0 Kg/Cm2(g)
4. Items:
▪ Main Boiler
▪ Fuel Handling & Conveying / Feed
▪ Ash Handing System
▪ Electrical Control Panel for Boiler section

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Turbine & Accessories
1. Capacity: 3 MWhr
2. Backpressure: 4.0 Kg/cm2(g)
3. Items:
▪ Mainturbine
▪ Alternator along with its Accessories
▪ Oil cleaning and cooling system
▪ Cooling tower & Cooling water piping
▪ Related utilities for Turbine House

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Water Treatment
Plant
Water Treatment Plant Includes following Sections:
1. Softening plant for Cooling Tower make up for various section as per
requirements.
2. DM Water plant for steam generation for various section
3. Process water the Fermentation section
4. Pump & respective MS Piping for the process, soft & DM water as per
requirements

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Income
1. Daily Expenditure = 1075280.00
2. Daily Production=30000 Ltr
3. Rate of Ethanol = 55/Ltr
4. Daily Income= 30000X55= 1650000 (Ethanol)
5. Daily production of Cattle Feed = 84000 Kgs
6. Rate of Cattle Feed =32/Kg
7. Income from Cattle Feed = 32X84000=2688000
8. Rate of Corn Oil= 150/Ltr
9. Sub-Total Income (Daily)= 1650000+2688000=4338000
10. GST 5%: 216900
11. Total: 4554900.00

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Cost of the Project
Cost of 30 KLPD Ethanol Plant = 270000000.00
Boiler (15 TPH) along with Turbine = 45000000.00
GST 18%= 56700000.00
Total= 371700000.00
Area Required: 5
Land Cost: 50000000.00 (Approx)
Cost of Construction (Office, Lab, Water Borewell & Boundary Wall, Etc)=
10000000 (Approx)
Variable Cost = (Raw Material, Power, Chemical): 20000000.00
Raw Material=2.00
Monthly Requirement:1500000 Kgs
Total Cost: 6300000.00
Power: 6/Unit
Monthly Bill: 120000 (Approx)
Chemical: 7000 Kg
Labour Charges: 240000.00
Total Cost (371700000+50000000+10000000+20000000) = 406700000 .00

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CALCULATION:
Total Investment: 406700000 .00

Daily Expenditure: 1075280.00

Monthly Expenditure: 32258400.00
Yearly Expenditure (350 Days): 376348000.00 (Based on the calculation given
on the page no 8)

Daily Income: 4554900.00

Yearly Income (330 Days): 1503117000.00

Bank Loan : 300000000.00

Bank Interest: 12%
Subsidy on Interest : 6%
Payable Interest : 6%
Loan Tenure : 5 Year
Amount of Interest (Year) 18000000
Total Interest (5 Year) : 90000000
Total Amount Payable: (300000000 +90000000 ) = 390000000.00
EMI (Yearly) : 78000000.00

Net Profit (after all Payable)(1503117000-32258400-78000000) : 1392858600.00

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Licence
1. PESO – Explosive Licence
2. Environmental Clearance
3. Fire –NOC
4. GST
5. MSME
6. Excise

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ETHANOL BUYER

Other Buyers:

1. Medical Company
2. Perfume Company
3. Paint Company
4. Cosmetic Company

OMC (OIL MANUFACTRING COMPANY)

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SUBSIDY
Govt of India provide Subsidy on the ethanol plant by two means…
1. Principal Subsidy 40% of Project Cost (Includes Plant, Land,
Construction) (From State Govt) (Percentage differ from State to State)
2. Interest Subsidy on rate of Interest on loan(50% of Interest or Max of
6%) (From Central Govt)

DIC (District Industrial Centre) & MSME is Department for the approving of
Subsidy on the project.

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Payments
Complete payment is divided into equal installments.
• 30% along with PO.
• 30% before dispatch of first consignment.
• 30% before dispatch of final consignment.
• 10% after complete installation & commissioning.

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Thank you
SAANVIRA ENGINEERING PVT LTD
M: +91-8154826949
E: saanepvt@gmail.com