Bill Of Material

Part 100 1

110 110

121 122 121

3 5 3

Routing
Work Center Setup Time/Lot Run Time/piece
Part 100 1 30 min 2.5 min
Part 110 2 10 min 0.75 min
1 15 min 0.5 min
Part 121 3 15 min 0.3 min
1 25 min 0.25 min
2 15 min 0.25 min
Part 122 2 25 min 0.75 min
3 30 min 0.15 min
1 75 min 0.5 min
3 30 min 0.75 min

Kapasitas Tersedia

Work Available Utilization Efficiency Planned

Center Queue
1 2.400 min 100% 100% 4 days
2 2.400 min 100% 100% 4 days
3 2.400 min 100% 100% 4 days

Planned Order Release

Item Order On On Due Lead Allocated

Quantity Hand Order Date Time
100 LFL 0 250 7/3 1 week 0
110 400 500 400 7/10 2 week 0
121 2.400 1.500 2.400 7/10 3 week 0
122 6.000 2.500 6.000 7/10 4 week 0
 Quantity Hand Order Date Time
100 LFL 0 250 7/3 1 week 0
110 400 500 400 7/10 2 week 0
121 2.400 1.500 2.400 7/10 3 week 0
122 6.000 2.500 6.000 7/10 4 week 0

MPS
Week
1 2 3 4 5 6 7
Quantity 250 200 250 150 200 300 150
 Level Part Qty/Parent Description
Level 0 0 100 1 Finished Widget
1 110 2 Subassembly
2 121 6 Component A
Level 1 2 122 10 Component B

122 Level 2
5
nt Description
Finished Widget
Subassembly
Component A
Component B
MRP

Item 100 --> OQ=LFL Periode

LT=1 Minggu 0 1 2 3 4 5 6
Gross Requirement 250 200 250 150 200 300
Schedule Receive 250
On Hand 0 0 0 0 0 0 0
Planed Order Release -250 -200 -250 -150 -200 -300
Planed Order Receive 200 250 150 200 300 150

Item 110 --> OQ=400 Periode

LT=2 Minggu 0 1 2 3 4 5 6
Gross Requirement 400 500 300 400 600 300
Schedule Recieve 400
On Hand 500 100 0 100 100 0 100
Planed Order Release -300 -300 -500 -300
Planed Order Recive 400 400 500 400 400 400

Item 121 --> OQ=2400 Periode

LT=3 Minggu 0 1 2 3 4 5 6
Gross Requirement 1200 1200 1500 1200 1200 1200
Schedule Recieve 2400
On Hand 1500 300 1500 0 1200 0 1200
Planed Order Release -1200 -1200
Planed Order Recive 2400 2400 2400 2400

Ringkasan POR

Part Week
1 2 3 4 5 6 7
100 200 250 150 200 300 150 250
110 400 400 500 400 400 400 400
121 2400 0 2400 0 2400 2400 0
122 6000 0 0 6000 0 0 0
 7
150

-150
150

7
300

200
-200
400

Item 122 --> OQ=6000 Periode

7 LT=4 Minggu 0 1 2 3 4
1200 Gross Requirement 2000 2000 2500 2000
Schedule Recieve 6000
0 On Hand 2500 500 4500 2000 0
Planed Order Release
Planed Order Recive 6000 6000

0
0
iode
5 6 7
2000 2000 2000

4000 2000 0
-2000
Part Week
1 2 3 4 5 6 7
100 200 250 150 200 300 150 250
110 400 400 500 400 400 400 400
121 2400 0 2400 0 2400 2400 0
122 6000 0 0 6000 0 0 0

27
 Part 1 2 3 4 5 6 7
WC1 100 30 30 30 30 30 30 30
110 0 15 15 15 15 15 15
121 0 25 0 25 0 25 25
122 0 0 75 0 0 75 0
Total 30 70 120 70 45 145 70
WC2 100 0 0 0 0 0 0 0
110 10 10 10 10 10 10 10
121 0 0 15 0 15 0 15
122 25 0 0 25 0 0 0
Total 35 10 25 35 25 10 25
WC3 100 0 0 0 0 0 0 0
110 0 0 0 0 0 0 0
121 15 0 15 0 15 15 0
122 0 30 0 30 30 0 30
Total 15 30 15 30 45 15 30
Part Week
1 2 3 4 5 6 7
100 200 250 150 200 300 150 250
110 400 400 500 400 400 400 400
121 2400 0 2400 0 2400 2400 0
122 6000 0 0 6000 0 0 0

Work Center Setup Time/Lot Run Time/piece

Part 100 1 30 min 2.5 min
Part 110 2 10 min 0.75 min
1 15 min 0.5 min
Part 121 3 15 min 0.3 min
1 25 min 0.25 min
2 15 min 0.25 min
Part 122 2 25 min 0.75 min
3 30 min 0.15 min
1 75 min 0.5 min
3 30 min 0.75 min
n Time/piece
2.5 min
0.75 min
0.5 min
0.3 min
0.25 min
0.25 min
0.75 min
0.15 min
0.5 min
0.75 min
 Part 1 2 3 4 5 6 7
WC1 100 500 625 375 500 750 375 625
110 0 200 200 250 200 200 200
121 0 600 0 600 0 600 600
122 0 0 3000 0 0 3000 0
Total 500 1425 3575 1350 950 4175 1425
WC2 100 0 0 0 0 0 0 0
110 300 300 375 300 300 300 300
121 0 0 600 0 600 0 600
122 4500 0 0 4500 0 0 0
Total 4800 300 975 4800 900 300 900
WC3 100 0 0 0 0 0 0 0
110 0 0 0 0 0 0 0
121 720 0 720 0 720 720 0
122 0 900 0 4500 900 0 4500
Total 720 900 720 4500 1620 720 4500
Work Center 1 2 3 4 5 6 7
1 530 1495 3695 1420 995 4320 1495
2 4835 310 1000 4835 925 310 925
3 735 930 735 4530 1665 735 4530
On Order part WC week set up Run time total
250 100 1 1 30 625 655
400 110 2 1 10 300 310
110 1 2 15 200 215
2400 121 1 1 25 600 625
121 2 2 15 600 615
6000 122 1 1 75 3000 3075
122 3 2 30 4500 4530

week
WC 1 2 Work Cent 1
1 4355 215 1 530
2 310 615 2 4835
3 0 4530 3 735
Kebutuhan Kapasitas
Work Center 1 2 3 4
1 4885 1710 3695 1420
2 5145 925 1000 4835
3 735 5460 735 4530

Kapasitas tersedia
Work Center
1 2508 2508 2508 2508
2 2520 2520 2520 2520
3 2400 2400 2400 2400

6000

5000 4885
4320
4000
3695

3000
2508 2508 2508 2508 2508 2508 2508
2000
1710
1420 1495
1000 995

0
1 2 3 4 5 6 7

Work Center 1

6000

5000
6000

5000

4000

3000

2000

1000

0
1 2 3 4 5 6 7

Work Center 2

6000

5000

4000

3000

2000

1000

0
1 2 3 4 5 6 7

Work Center 3
 Work Center Setup Time/Lot Run Time/piece
Part 100 1 30 min 2.5 min
Part 110 2 10 min 0.75 min
1 15 min 0.5 min
Part 121 3 15 min 0.3 min
1 25 min 0.25 min
2 15 min 0.25 min
Part 122 2 25 min 0.75 min
3 30 min 0.15 min
1 75 min 0.5 min
3 30 min 0.75 min

2 3 4 5 6 7
1495 3695 1420 995 4320 1495
310 1000 4835 925 310 925
930 735 4530 1665 735 4530

5 6 7 Item Order On On Due Lead Allocated

995 4320 1495 Quantity Hand Order Date Time
925 310 925 100 LFL 0 250 7/3 1 0
1665 735 4530
week
110 400 500 400 7/10 2 0
week
2508 2508 2508 121 2.400 1.500 2.400 7/10 3 0
2520 2520 2520 week
2400 2400 2400 122 6.000 2.500 6.000 7/10 4 0
week
Lead Allocated
Time
1 0
week
2 0
week
3 0
week
4 0
week