ETP Combined Spec - R0

THRIVENI SAINIK MINING PRIVATE LIMITED
205, Utkal Signature, Pahala, Bhubaneswar,

Odisha, PIN- 752101
OWNER
NTPC's Pakri Barwadih Coal block for Mine End Coal Handling Plant
And
Mine Infrastructure Facilities.
TECHNICAL SPECIFICATIONS FOR DUMPER WASHING AND

EFFLUENT TREATMENT PLANT - CHEPAKELAN AREA FOR
MINE INFRASTRUCTURE FACILITIES IN PAKRI BARWADIH
COAL MINING PROJECT
DOCUMENT NO. – 17L01-30-SP-M-001
Rev-0
March’2017
DEVELOPMENT CONSULTANTS PRIVATE LIMITED
DEVELOPMENT CONSULTANTS HOUSE
DG-4, SECTOR-II, SALT LAKE, KOLKATA-700 091, INDIA
DOCUMENT CONTROL SHEET
PROJECT : NTPC'S PAKRI BARWADIH COAL BLOCK FOR MINE END COAL
HANDLING PLANT AND MINE INFRASTRUCTURE FACILITIES
CLIENT : THRIVENI SAINIK MINING PRIVATE LIMITED
DOCUMENT TITLE : TECHNICAL SPECIFICATION FOR DUMPER WASHING AND EFFLUENT

TREATMENT PLANT – CHEPAKELAN AREA
DOCUMENT NO. : 17L01-30-SP-M-001
REV. NO. : 0
0 28.03.2018 For Approval HIRAK HD/SK AC SC DC SC

Rev Prepared Approved
Date Description Mech. Civil Elec. C&I
No. by by
TECHNICAL SPECIFICATIONS FOR DUMPER / EQUIPMENT/
COMPONENT WASHING & EFFLUENT TREATMENT PLANT
– CHEPAKELAN AREA FOR MINE INFRASTRUCTURE
FACILITIES IN PAKRI BARWADIH COAL MINING PROJECT
TENDER SPECIFICATION
OF
DUMPER WASHING AND EFFLUENT

TREATMENT PLANT
OVERALL CONTENTS
VOLUME-1 : GENERAL CONDITIONS OF CONTRACT
VOLUME-2 : TECHNICAL SPECIFICATION

VOLUME-1
GENERAL CONDITIONS OF CONTRACT

VOLUME-2
TECHNICAL SPECIFICATION
TECHNICAL SPECIFICATIONS FOR DUMPER / EQUIPMENT /
COMPONENT WASHING & EFFLUENT TREATMENT PLANT –
CHEPAKELAN AREA FOR MINE INFRASTRUCTURE FACILITIES
IN PAKRI BARWADIH COAL MINING PROJECT
FOR
DUMPER WASHING AND EFFLUENT TREATMENT SYSTEM
CONTENTS
SECTION DESCRIPTION
I GENERAL
II TECHNICAL SPECIFICATION –DUMPER / EQUIPMENT /

COMPONENT WASHING SYSTEM AND EFFLUENT
TREATMENT PLANT
III LIST OF TENDER DRAWINGS

SECTION – I
GENERAL
SECTION-I GENERAL
CONTENTS
CLAUSE_NO. DESCRIPTION
1.00.00 INTRODUCTION
2.00.00 GENERAL DESCRIPTION OF VARIOUS SHOPS/SHEDS &

FACILITIES
3.00.00 SCOPE OF WORK
4.00.00 SITE INFORMATION
5.00.00 GENERAL REQUIREMENT
6.00.00 INTENT OF SPECIFICATION
7.00.00 CODES AND STANDARDS
8.00.00 SERVICES TO BE PROVIDED BY BIDDER
9.00.00 FIRST FILLS OF LUBRICANTS & CONTROL FLUIDS
10.00.00 SPARE PARTS
11.00.00 PERFORMANCE GUARANTEE
SECTION-I GENERAL
1.00.00 INTRODUCTION
NTPC Ltd. was allotted ‘Pakri Barwadih’ Coal Block in North Karanpura
Coalfield situated in the District Hazaribagh, State of Jharkhand, India. The
proposed Pakri Barwadih Coal Mine site is about 100 Kms from Ranchi, the
capital city of Jharkhand State. The Coal mined from this Block, is to be put
to captive use of NTPC. A coal handling plant at mine end is proposed to be
constructed for handling of 15 million tons per annum. To achieve this target
a lot of mining equipment like Electric Rope Shovel, Dumper, Dozer, Crane,
Front End Loader, Motor Grader & other equipment are required at mines
area.
NTPC has engaged Thriveni Sainik Mining Private Limited as mine

developer cum operator (MDO) for mining coal from Pakri Barwadih Coal
Block and supplying the coal on an exclusive basis from this Coal Block.
TSMPL has appointed Development Consultants Private Limited. (DCPL) for

providing the Consultancy Services for procurement assistance, review
engineering for Coal handling plant and detail engineering, review
engineering & procurement assistance for associated mine infrastructure
facilities. In addition to above DCPL will provide project management
services for the project.
This specification is intended to cover the design, engineering, manufacture,

fabrication, assembly, testing at manufacturer's works, delivery properly
packed for transport, F.O.R. Project Site, unloading and storage at site, in
plant transportation and complete installation, final check-up, trial run,
testing and commissioning of the dumper/equipment/component washing &
effluent treatment system as specified hereinafter and as required for safe
and trouble free operation and maintenance of NTPC’s Pakri Barwadih coal
block for mine end coal handling plant and mine infrastructure facilities
project.
This specification also includes the supply of commissioning spares,

operational spares as specified, additional recommended spares for two (2)
years of normal and trouble free operation of the plant and special tools and
tackle required, if any.
2.00.00 GENERAL DESCRIPTION OF VARIOUS SHOPS / SHEDS & FACILITIES
The ETP Complex will have the following facilities.
SECTION-I GENERAL
1. Washing Bay
i) Dumper Washing Bay

ii) Equipment Washing Bay
iii) Component Washing Bay
2. ETP
2.01.01 Type of Structures
Following table shows the type of structure to be adopted for individual

units.
Sr. No Description Type of Construction

1 Dumper Washing Bay
Dumper Platform RCC
Elevated Platform & Stair Steel
Substructure RCC
2 Equipment Washing Bay
Equipment Platform RCC
Elevated Platform & Stair Steel
Substructure RCC
3 Mine Vehicle Washing Bay
Elevated platform Steel
4 ETP
Superstructure RCC
Substructure RCC
2.01.02 Dumper Washing Bay
The dumpers, coming to Workshop Complex for any maintenance work,

will be placed to washing station to remove any dirt/mud etc. and then it
will be placed to either dumper maintenance bay or parking yard.
There will be a Dumper Washing Bay near the mine- end gate. For
washing and cleaning the dumpers, necessary service water, hot water
and air line will be provided at suitable location. The washing bay platform
will have a slope/gradient towards the sump at centre to facilitate
drainage of washed dirty water. The sump will be covered by perforated
plate to allow the dirty water to pass to the floor sump. The mud/dirt
deposited on the floor will be removed by manual scraping.
An elevated platform will be mounted to wash the dumpers at different
level from both the sides. A center platform installed between the bays is
to be used for washing from other side.
SECTION-I GENERAL
2.01.03 Equipment & Component Washing Bay
The equipment coming to Workshop Complex for any maintenance

work, will be placed to washing station to remove any dirt/mud etc. and
then it will be sent to either maintenance workshop or parking yard.
For washing and cleaning the equipment, necessary service water, hot
water and air line will be provided at suitable location. The washing bay
platform will have a slope/gradient towards the sump to facilitate drainage
of washed dirty water. The sump will be covered by perforated plate to
allow the dirty water to pass to the floor sump. The mud/dirt deposited on
the floor will be removed by manual scraping.
There will be a washing station adjacent to Equipment Washing Bay for

washing of mine vehicles. Steel made elevated structure with ramp will be
provided for washing mine vehicles.
2.01.04 Effluent Treatment Plant
After washing the dumpers, equipment and mine vehicles, the effluent will
be taken to pre-settling pits through channel. Overflow of the pits will be
pumped to tube-
Settler where chemical dosing arrangement is done to remove the
suspended particles. The overflow of tube settler is connected to Oily
Water Separator (TPI type) where oil & grease will be removed from wash
water. The sludge from tube settler and OWS is collected at sludge drying
bed (SDB). Clean water from the OWS is sent to clear water reservoir
near equipment/component washing bay through sloped pipe line. Clean
water from sludge drying bed shall be collected in the clear water
reservoir near dumper washing bay by gravity line. This clear water shall
be recycled by pumps for further washing of dumpers, mining equipment
and components.
The Scope of work includes design, construction, engineering,

manufacture, fabrication, assembly, shop painting, inspection and testing
at manufacturer's works, delivery F.O.R. Project Site, properly packed for
transportation and protected from weather including transit insurance for
delivery at site, unloading at site, installation, trial run, testing and
commissioning of the dumper, equipment & component washing system
and effluent treatment plant.
SECTION-I GENERAL
3.01.00 Major facilities & services to be provided are as follows:
• Dumper, Mining Equipment & Component washing system
• ETP
3.02.00 SCOPE OF SUPPLY
Sl. Equipment Description Unit Quantity Capacity/ Remarks

No.
Washing System
1 Washing Pumps (Vertical Pump) with
Drives & Accessories.
2
No. (1W+1S) 150 m³/hr @ 100
i) Dumper Washing Bay MWC
2
ii) Equipment/Component
(1W+1S)
Washing Bay
Dumper Washing Unit consisting of hose,
2 washing gun, piping, valves etc.
i) Hose reel and hose (25NB, No. 8

30m length) Hose reel suitable
for 30m hose
ii) Heavy duty washing gun No. 8
iii) Fog jet water monitor (short neck)

100NB with hose pipe (30m), butterfly No. 6
valve
iii) Ball valve (40NB) No. 8
v) Ball valve (25NB) No. 8
vi) Gate valve (50NB) No. 3
vii) Gate valve (50NB) No. 4
viii) Piping with fittings, supports etc.

80 NB M 100
50NB M 100
40NB M 400
25NB M 300
SECTION-I GENERAL
Equipment Washing Unit consisting of

3 hose, washing gun, piping, valves etc.
i) Hose reel and hose (25NB,
30m length) No. 4
ii) Heavy duty washing gun
iii) Fog jet water monitor (short neck) No. 4
100NB with hose pipe (30m),
butterfly valve No. 4
iv) Ball valve (40NB)
viii) Piping with fittings, supports etc. No. 4
80 NB
50NB M 100
40NB M 100
M 200
4 Component Washing Unit consisting

of hose, washing gun, piping, valves
etc. Hose reel suitable
i) Hose reel and hose (25NB, 30m No. 2 for 30m hose
length)
ii) Washing gun 2
No.
100NB with hose pipe (30m), 1
butterfly valve No.
No. 2
v) Ball valve (25NB)
No. 2
vi) Gate valve (80NB)
No. -
vii) Gate valve (50NB)
No. 2
80 NB -
M
50NB 100
M
40NB 100
M
5 Electric heater for Dumper washing & Set 2 2 KW (Each)
Equipment / Component Washing
ETP
1 Overflow transfer pump (Vertical No 2 50 m³/hr @ 10
pump). (1W+1S) MWC
2 Alum Dosing Pump with Drive No 2
(Positive displacement pump). (1W+1S)
3 Alum Dosing Tank & Agitator No 1
SECTION-I GENERAL
4 Lime Dosing Pump with Drive No 2

5 Lime Dosing Tank & Agitator No 1
6 Polyelectrolyte Dosing Pump with No 2
Drive (Positive displacement pump). (1W+1S)
7 Polyelectrolyte Dosing Tank & No 1
Agitator
8 Tube Settler No 1 50 m³/hr
9 Sluice Gate at inlet of Pre-Settling pit No 4 300 mm
10 Flash Mixer No 1 50 m³/hr
11 Flocculator No 1 50 m³/hr
12 Tilted Plate Interceptor Oil water No 1 50 m³/hr
separator (TPIOWS)
13 Sludge Drying Bed No 1 m³/hr
14 Chemical dosing piping (SS) &
fittings and valves:
SS Pipes ( 20/ 25NB) with fittings M 100
SS ball valve No. 6
15 Piping (CS) & fittings and valves :
Piping with fittings(150NB) MM 150
Piping with fittings(80NB) No. 30
Gate valve ( 150NB) No. 8
NRV (150NB) No. 4
No. 2
Gate valve (80NB)
2
Pr. relieve valve (150NB)
15 Electricals
i) LPBs (with one ammeter,
start & emergency stop button ) Lot 1
ii) Conduits, glands, cable lugs etc.
iii) Grounding materials
16 Instrumentation
Pressure gauge (0-15kg/cm2) No 4
Level switches 3
4.00.00 SITE INFORMATION
4.01.00 Location
The plant site is located at Hazaribagh district of Jharkhand state.
Site accessibility from nearby important places is as below:
SECTION-I GENERAL
a) Railway station (Chitarpur) 75 Km (approx.)

b) Airport (Ranchi) 120 Km
4.02.00 Site ambient conditions
a) Maximum ambient temperature: 48 °C

b) Minimum ambient temperature : 13 °C
c) Maximum Dry Bulb Temperature: 48 °C
d) Maximum Wet Bulb Temperature: 25.5 °C
e) Maximum Relative humidity : 95%
f) Site elevation above MSL : 419 m
g) Seismic Zone : III as per
IS:1893, part 3
5.00.00 GENERAL REQUIREMENTS
The Bidder is advised to get acquainted with site condition, approaches

etc. prior to submitting his offer.
6.00.00 INTENT OF SPECIFICATION
This specification is intended to cover the design, construction,

engineering, manufacture, testing at manufacturer's works and site,
delivery duly packed for transportation of all equipment and accessories
required for Dumper/Equipment/Component washing system and Effluent
treatment plant.
The scope of work also includes storage, complete erection,

supervision, final check-up, testing, painting, pre-commissioning and
commissioning at site and performance guarantee test of the entire plant
supplied under this specification to achieve a guaranteed operation of the
complete system to the entire satisfaction of the Owner.
The scope of work will include all equipment, items and services as
detailed in various Sections of the specification and tender drawings
enclosed. The items, though not specifically mentioned but needed to
make the system complete and reliable for safe trouble-free operation
and guaranteed performance shall be treated as included and the same
shall also be furnished and considered and may be covered in bill of
materials.
If the bidder feels that, in his opinion, certain features brought out in his
offer are superior to what has been specified, these may be highlighted
separately.
SECTION-I GENERAL
All documents and drawings enclosed/issued with this specification forms

a part of the specification.
7.01.00 All requirements of the latest Indian Standards shall be strictly adhered to.
7.02.00 However, in case of any contradiction between the stipulations of the

above standards and those made in this bid document, the latter will
prevail.
7.03.00 All electrical equipment supplied shall comply with the latest revision of
the Indian Electricity (Supply) Act, Indian Electricity Rules, Indian
Standard (IS) or International Electric Technical Commission (IEC)
Publication and also within the statutory requirements of the Government
of India as regards safety, earthing and other provisions specified therein
for installation and operation of electrical equipment.
7.04.00 The Bidder shall be responsible for obtaining necessary approval and
making whatever additions/modifications considered necessary by
Electrical Inspectors, Factory Inspectors and other authorities as
required. Any addition/alternations required for this shall be done by
the contractor free of additional cost to the Owner.
7.05.00 The equipment offered shall be of proven latest design and of adequate
capacity strictly as per the requirement mentioned under this
specification. The material shall be new and of first grade quality. The
workmanship and design shall be in accordance with the best
engineering practice and shall be such as have been proved to be
suitable for the intended purpose and for giving satisfactory performance
under the prevailing climatic conditions and proposed system of
supply. Liberal factor of safety shall be used throughout the design and
special consideration shall be given for parts subjected to alternating
stresses or shocks.
7.06.00 Washing system & ETP shall be designed incorporating the latest
technology and maximum flexibility in operation with sufficient standby
provision. All system design shall be subjected to the approval of
Owner/Consultant.
7.07.00 Equipment furnished by the bidder shall be complete in every respect

with all mountings, fittings, fixtures and standard accessories, which are
normally supplied even though not specifically detailed in the specification.
The Purchaser shall not be asked for any extra payment in respect of
such mountings, fittings, fixtures and accessories which are needed for
the safe operation of the equipment as required by applicable codes within
Indian Territory though they may not have been included in this document.
SECTION-I GENERAL
8.00.00 SERVICES TO BE PROVIDED BY BIDDER
8.01.00 Services to be rendered by the Bidder are described below. The

services shall also conform to the requirements of "SCC/GCC".
8.02.00 Erection, Inspection, Testing, Start-up of the equipment.
8.03.00 Furnishing all erection supervision services.
8.04.00 Final painting, touch-up with approved colour and as per approved
specification after complete erection and testing
8.05.00 Trial Run, Performance & Guarantee Tests
8.06.00 Furnishing of documents, data, drawings and O&M manuals.
8.07.00 Commissioning and Handing-over/Repair Work if any to meet the

requirements of the guarantee.
8.08.00 The Contractor shall arrange for his own supervisory personnel, skilled
and unskilled workers, erection equipment, transport vehicles, lifting
tackle, tools, precision levels including micro-levels, dial and other
gauges, straight edges, testing equipment/instruments/gadgets and all
other elements in sufficient numbers as may be required for timely
erection, check-up, testing and commissioning of the Workshop complex.
Erection, levelling, bedding grouting of all foundation frames, bed plates,

inserts, foundation and anchor bolts, plates etc. for all equipment and
auxiliaries are included in the scope of work. The contractor shall make
his own arrangements for shuttering work, mixing, laying and curing of the
grouting.
Any existing civil, structural or electrical work, if damaged by the

contractor during construction due to his fault shall be made good by him
at his own cost to the satisfaction of Owner/Consultant.
The Contractor shall have third party insurance.
9.00.00 FIRST FILLS OF LUBRICANTS & CONTROL FLUIDS
Supply of lubricants & chemicals for all equipment until handing over plus
12 months requirement for continuous operation shall be under
Contractors scope. The Contractor shall indicate in his proposal his
recommendation for the quantity of lubricants and specification for
lubricants to be maintained by the Owner, including names of different
manufacturers of equivalent lubricant.
SECTION-I GENERAL
10.00.00 SPARE PARTS
10.01.00 The Bidder shall indicate and include in his scope of supply all the
necessary start-up and commissioning spares to fulfil the requirements of
this specification.
The contractor also shall furnish a list of recommended spares which
shall be required for the first two years of successful operation.
The Contractor shall quote for recommended spares along with unit
price. The Owner reserves the right to buy any or all recommended
spares. The contractor shall also state for each item the normal expected
service life.
10.02.00 All spares supplied under this contract shall be strictly interchangeable
with the parts for which they are intended to replace. The spares shall be
treated and packed for long storage under the climatic conditions
prevailing at the site, e.g. small items shall be packed in sealed
transparent plastic bags with desiccator’s packs as necessary.
10.03.00 Each spare part shall be clearly marked or labelled on the outside of the
packing with the description. When more than one spare part is packed in
a single case, a general description of the contents shall be shown on
the outside and a detailed list enclosed. All cases, containers and other
packages must be suitably marked and numbered for the purpose of
identification.
10.04.00 All cases, containers or other package are liable to be opened for
examination as may be considered necessary by the Engineer.
10.05.00 All recommended spares shall be delivered to site at least four months
before the scheduled date of the trial operation of the Workshop.
However, they shall not be dispatched before the dispatch of the
associated main equipment.
11.01.00 The successful Bidder shall be responsible for design, smooth and
trouble-free operation of all the systems, equipment and components
offered by him.
11.02.00 The successful Bidder shall guarantee that the material of construction
and workmanship of all the equipment and components supplied by him
are as specified under this specification & wherever there is nothing
specifically mentioned shall correspond to the best available grade and
quality.
11.03.00 The successful Bidder shall also guarantee that the system, equipment
and components covered by this specification shall be as per relevant
standard and code and shall be suitable for continuous operation (i.e. 24
hours per day).
SECTION-I GENERAL
The Contractor shall guarantee that the equipment offered shall meet
the ratings and performance requirements stipulated for various
equipment covered in the specifications.
All costs associated with the tests including cost associated with the
supply, calibration, installation and removal of the test instrumentation
shall be included in the contract price.
All instruments required for performance testing shall be of the type and
accuracy required by the code and prior to the test, the Contractor shall
get these instruments calibrated in an independent test Institute
approved by the Employer. All test instrumentation required for
performance tests shall be supplied by the Contractor and shall be
retained by him upon satisfactory completion of all such tests at site. All
calibration procedures and standards shall be subject to the approval of
the Employer.
The Contractor shall submit Performance Guarantee Test Procedure

at least two (2) months prior to conducting the actual guarantee test.
This shall be submitted to Owner/Consultant for Approval and the test
shall be followed in accordance with approved procedure.
SECTION-I GENERAL
SECTION – II
TECHNICAL REQUIREMENTS – DUMPER / EQUIPMENT/ COMPONENT

WASHING SYSTEM AND EFFLUENT TREATMENT PLANT
SECTION-II TECHNICAL SPECIFICATIONS

CONTENT
CLAUSE NO. DESCRIPTION

2.00.0 TERMINAL POINTS
3.00.00 WORK SCHEDULE
5.00.00 SYSTEM DESCRIPTION
6.00.00 DESIGN AND CONSTRUCTION
8.00.00 SPARES
9.00.00 SPECIAL TOOLS & TACKLES
10.00.00 DATA SPECIFICATION SHEET
11.00.00 EQUIPMENT DATA SHEET BY BIDDER
12.00.00 LIST OF PREFERRED MAKE
ATTACHMENT (TENDER DRAWINGS)
SL. Description Drw. No. Rev.

No. No.
1 LAYOUT PLAN FOR MINE INFRASTRUCTURE 7010-602-PVG-F-157 R-5
BUILDINGS (MINE END) - CHEPAKALAN
2 MECHANICAL GA OF DUMPER/EQUIPMENT / 7010-602-PVM-B-133 R-0
COMPONENT WASHING & ETP
3 PROCESS FLOW DIAGRAM OF ETP 7010-602-PVM-F-028 R-0
SECTION-II TECHNICAL SPECIFICATIONS

CHEPAKELAN AREA FOR MINE INFRASTRUCTURE FACILITIES IN
PAKRI BARWADIH COAL MINING PROJECT
The scope of work under this specification shall include Design, Manufacture,
supply, installation, testing and commissioning of Dumper / Equipment/
Component washing system and effluent treatment plant with all accessories.
Items not specifically mentioned but are needed to make the system complete
and reliable for safe operation shall also be included in the scope of work and
the same shall be furnished in BOM.
The wastewater generated will be collected, treated and disposed meeting the
environmental standards as per the norms laid down in Environment
(Protection) Rules, 1986 and its amendments, as applicable.
The details indicated for different equipment such as TPI, Tube settler, Flash
Mixer, Flocculator, Chemical dosing house are tentative. Bidder should design
these systems so as to guarantee the effluent parameters as specified.
The scope of supply is detailed hereunder.
1.01.00 SCOPE OF SUPPLY
Sl. Equipment Description Unit Quantity Capacity/ Remarks

No.
Washing System
1 Washing Pumps (Vertical Pump) with
Drives & Accessories.
2
No. (1W+1S) 150 m³/hr @ 100
iii) Dumper Washing Bay MWC
2
iv) Equipment/Component
(1W+1S)
Washing Bay
Dumper Washing Unit consisting of hose,

2 washing gun, piping, valves etc.
iv) Hose reel and hose (25NB, No. 8

30m length) Hose reel suitable
for 30m hose
v) Heavy duty washing gun No. 8

100NB with hose pipe (30m), butterfly No. 6
valve
vi) Ball valve (40NB) No. 8

80 NB M 100
50NB M 100
40NB M 400
25NB M 300
3 Equipment Washing Unit consisting of

hose, washing gun, piping, valves etc.
ii) Hose reel and hose (25NB, No. 4
30m length)
ii) Heavy duty washing gun No. 4
100NB with hose pipe (30m), No. 4
butterfly valve
iv) Ball valve (40NB) No. 4
80 NB M 100
50NB M 100
40NB M 200
4 Component Washing Unit consisting

of hose, washing gun, piping, valves
etc. Hose reel suitable
i) Hose reel and hose (25NB, 30m No. 2 for 30m hose
length)
ii) Washing gun 2
No.
100NB with hose pipe (30m), 1
butterfly valve No.
No. 2
v) Ball valve (25NB)
No. 2
vi) Gate valve (80NB)
No. -
vii) Gate valve (50NB)
No. 2
80 NB -
M
50NB 100
M
40NB 100
M
5 Electric heater for Dumper washing & Set 2 2 KW (Each)
Mine equipment / component Washing
ETP
1 Overflow transfer pump (Vertical No 2 50 m³/hr @ 10
pump). (1W+1S) MWC
2 Alum Dosing Pump with Drive No 2
3 Alum Dosing Tank & Agitator No 1
4 Lime Dosing Pump with Drive No 2
5 Lime Dosing Tank & Agitator No 1
6 Polyelectrolyte Dosing Pump with No 2
Drive (Positive displacement pump). (1W+1S)
7 Polyelectrolyte Dosing Tank & No 1
Agitator
8 Tube Settler No 1 50 m³/hr
9 Sluice Gate at inlet of Pre-Settling pit No 4 300 mm
10 Flash Mixer No 1 50 m³/hr
11 Flocculator No 1 50 m³/hr
12 Tilted Plate Interceptor Oil water No 1 50 m³/hr
separator (TPIOWS)
13 Sludge Drying Bed No 1 m³/hr
14 Chemical dosing piping (SS) &
fittings and valves:
SS Pipes ( 20/ 25NB) with fittings M 100
SS ball valve No. 6
15 Piping (CS) & fittings and valves :

Piping with fittings(150NB) MM 150
Piping with fittings(80NB) No. 30
Gate valve ( 150NB) No. 8
NRV (150NB) No. 4
No. 2
Gate valve (80NB)
2
Pr. relieve valve (150NB)
15 Electricals
ii) LPBs (with one ammeter,
start & emergency stop button ) Lot 1
ii) Conduits, glands, cable lugs etc.
iii) Grounding materials
16 Instrumentation
Level switches 3
1.02.00 EXCLUSION
All Civil works of ETP & washing system are excluded, however all load data
and dimensions are to be furnished by the bidder.
2.00.00 TERMINAL POINT

2.00.01 Owner will provide 415V, 3 Ph, 4W supply up to the motor, Local Push
Button station terminal, heaters etc. of the ETP. Bidder shall connect this
cable to the motor terminal box and associated equipment after due dressing
of the cable. Necessary glands, cable lugs and small piece of conduits with
clamps etc. shall be under bidder’s scope of supply. Further owner will provide
the following LT cables
i) Heater cables for the motors as required by bidder (as applicable)

ii) Necessary control cables as required by bidder between the LPBs and MCC
However the bidder shall furnish the detail electrical scheme drawing
for above arrangement. Owner will provide earthing mat surrounding the
building and bidder has to connect his equipment with main ground mat with
double earth.
2.00.02 Owner will provide service water at inlet to Clear water Reservoir for Dumper
& Equipment / Component washing system.
3.00.00 WORK SCHEDULE

The work is to be completed in all respect within 6 months from the effective
date of placement of order.
In addition to the codes and standards specifically mentioned, all equipment

parts, systems and works covered under this package shall comply with all
currently applicable statutory regulations and safety codes of Indian Standard as
well as of Madhya Pradesh State where the mine will be in operation including
the codes / standards to be followed are as under but not limited to the following:
Codes and Rules
IS:9222 (Part-I)-1990 : Recommendations for handling and dosing

devices for chemicals for Water Treatment.
IS:10500 :1991 : Drinking water specifications.
IS:3025 : (Publication : Methods of sampling and test for water

year varies with
relevant part)
IS:1239 (Part-I) 2004, : Piping material
(Part-II) 1992 / IS:3589
: 2001 ( Fe 410)
IS:4682, Part-I: 1994 : Pipe lining
MS-SP-58 : Pipe hangers & supports – Material &

Design
BS:5156 : Diaphragm valves
BS:5352 : Forged steel gate, globe, check valves
BS:4994 : Specification for design and construction of

vessels and tanks in reinforced plastics.
IS:803 : 1976 : Code for design fabrication and erection of

cylindrical welded storage tanks.
ANSI B 16.5 : Code of Steel flanges and pipe fittings
IS: 875:1987 : Code of practice for structural of building

loading standard.
API-675 : Positive Displacement Pumps-Controlled

Volume
API-421 : Monographs on Refinery Environmental

Control- Management of Water Discharges,
Design and Operation of Oil-Water
Separators
Acts & Rules
- Indian Electricity Act

- Indian Electricity Rules
- Indian Explosive Act
- Indian Factories and State factories Act
- Environmental Protection Rules-1986 (Issued by CPCB, Ministry of
environment and Forests – Schedule – I
Others
● Limits of discharges from proposed mine as laid down in the “Standards

for Discharge of Mine Effluents” in item 90 of Schedule-I of
Environment (Protection) Rules as well as in the “General Standards for
Discharge of Environmental Pollutants-Part-A : Effluents” both issued
by the Ministry of Environment & Forests (MOEF), Government of
India vide latest amendment of The Environment (Protection) Rules,
1986
● Special Conditions that may be enforced by the State Pollution Control
Board.
● Any other statutory codes/standards/regulations
5.00.00 SYSTEM DESCRIPTION
5.01.00 Dumper, Mine Equipment & Component Washing System.
5.01.01 Washing guns/turrets shall be provided along with accessories such as hoses,
isolating valves etc. for washing the Dumper, Equipment and other HEMMs.. These
Dim. to be checked withwashing guns are to be supplied with water at 140m3/hr @ 9.5Kg/cm2 approx.
the highest capacity The guns/turrets should have movements in the horizontal plane as well as in the
of truck. vertical plane, similar to water monitors. Provision for hot washing is also to be
provided.
Four guns per side on the ground level spaced five meters apart and one per
side on the elevated platform. The elevated turrets should alternate between the
front and back of the vehicle at a distance of 5m from the center line. High
pressure, hot water, soap injected washers also to be provided. These are to be
mounted on an air operated reel. The Truck dimensions are 14M long and 8.5M
wide. 2nos reels on each side. The reels should have hose length of 15M.+
special turret suitable for manual holding. Capacity data
to be provided.
5.01.02 A floor sump approximately 2M deep by 2M wide by 15M long shall be provided
in the center of each bay. These are covered with solid deck plate with enough
perforations to allow water to enter the sump. Overflows located near the top of
the sump will drain the water to a stilling basin and oil removal system. The floor is
sloped to the sump.
5.01.03 The Equipment wash will be of a similar design. Approximate Dimension: L 9.5M x
W6.5M
5.01.04 Component washing will be set up near the Equipment washing location. Hot water
washing shall also be provided.
5.01.05 The nozzles and the hoses selected shall be suitable for handling the type of water
which is coming out after being treated from the ETP. Further, a strainer shall
also be provided to avoid choking the nozzles. The Material of Construction of
nozzles shall be SS316 or equivalent.
5.01.06 The wastewater generated from Dumper, Equipment & Component Washing Bay
is expected to contain high quantity of suspended solids and oil & grease.
However, it is presumed that majority of the mud/sand and dirt removed in this
washing process will be arrested in the perforated plate platform over which the
vehicles will be washed.
Floor washing in workshop complex is likely to contain oil mixed with water.
These drains shall also be routed to the ETP.
The suspended solids escaping the perforated plate will be collected in a sump
located below the perforated plate platform. From this sump the overflow will be
channelized outside the washing bay and there after collected to Pre-Settling Pit
(PSP).
5.02.00 The overflow from the PSP will be led to a Common Over-Flow Pit through a
channel.
Then it will be pumped to a Common Tube Settler followed by Tilted Plate
Interceptor type Oil water separator. The tube settler will have provision of
coagulant and poly electrolyte dosing. The sludge generated from the tube
settler and occasionally from the TPI type oil water separator will be taken
in a Common sludge drying bed for dewatering and drying of sludge.
There will be two PSPs for each washing bay, one in operation and the other in
standby mode. One PSP will be filled while the other will be evacuated. The
evacuated Sludge (mud & sand particles) will be disposed off suitably.
Clean water from the OWS & SDB is sent to clear water storage for dumper &
Equipment respectively through pipe line. This water will be recycled for further
washing of dumpers, equipment and components.
6.00.00 DESIGN AND CONSTRUCTION
Standards for discharge of liquid effluents

pH 6.5 – 8.5
Chemical Oxygen Demand (COD) <250 mg/l
Total Suspended solid (TSS) <100mg/l

Oil and grease (O & G) <10 mg/l
6.01.00 Vertical Sump pumps (PSPOS transfer pumps)
Pumps shall be of vertical shaft, complete with bowl, intermediate

b e a r i n g s, column pipe, discharge head and base plate with all
accessories. General design and constructional features of the pumps
shall be as follows:
6.01.01 Bowl Assembly
This will be either a single or multi-stage centrifugal, mixed flow or axial flow
type with discharge co-axial with shaft. Type of impeller shall be chosen on
the basis of the pump specific speed and the characteristics of handling fluid.
Pump(s) shall have provision for adjustment of impellers in vertical direction

from an accessible location, preferably at the housing (where separate thrust
bearing for the pump is provided). The adjustment mechanism must take into
consideration the extension of the line shaft due to hydraulic down thrust,
weight of the shaft and impeller.
6.01.02 Discharge Nozzle
Pump(s) shall be either above floor or below floor discharge type, as per the
requirement in the data sheets.
In case, expansion joint is to be used at the pump discharge (indicated in data
sheets), pump base plate shall either be adequately designed to take the
unbalanced forces and moments from the use of such expansion joint or a
separate thrust block at the pump discharge head shall be provided to transmit
these forces to the external supporting structure. Calculation of thrust load shall
be done considering the highest pressure seen by the pump and internal diameter
of the arch of the expansion bellow. Impeller hole is not allowed for thrust
balancing purpose.
6.01.03 Column Pipe

Column pipe shall be flanged and of bolted connection. Column pipes shall be
designed for full internal vacuum.
In case the data sheets ask for the pump with below floor discharge and the
water level is at or above the discharge valve level, the column pipe piece located
at the intermediate floor level shall be provided with suitable floor sealing device.
In case of multi-piece column pipe and shaft assembly, the design shall permit
raising / lowering of the pump assembly piece by piece without any difficulty. The
column to column pipe joint should be completely leak proof. Any fixtures, clamps,
etc. necessary for such purpose shall be supplied by the Contractor under this
specification. The Contractor shall also submit a write-up describing clearly the
procedure of handling the pump with the consideration that the pump house
crane hook has a lift above the operating floor only sufficient to handle the
length of a single column piece.
6.01.04 Impeller Shaft, Line Shaft and Head Shaft
Shaft size shall be selected on the basis of maximum torque to be applied on the
pump shaft. Critical speed of the shaft shall be sufficiently away from the
pump operating speed and in no case shall lie between 90% and 110% of the
rated speed.
Impeller shaft shall be guided by bearings provided in each bowl or above and
below the impeller shaft assembly. The butting faces of the shaft shall be
machined square to the assembly and the shaft shall be chamfered at the edges.
Line shaft may be of single or multiple pieces as specified. In case of multiple
pieces, line shaft shall be coupled as per the standard practice of the
manufacturer. For screwed coupling, screw directions shall permit tightening of
the joint during pump operation.
Replaceable shaft sleeves shall be furnished at applicable locations,
particularly under stuffing box and at other locations, as considered necessary.
6.01.05 Shaft Enclosing Tube
Shaft enclosing tube shall be required, unless self- lubricated (and cooled) type
of shaft bearings is asked for. Length of the shaft enclosing tube shall be in
conformity with the shaft piece lengths.
6.01.06 Seal Rings

Replaceable seal/wear rings both on impeller and on casing shall be provided in
case it is asked for in the data specification sheets.
6.01.07 Bearings
Shaft Bearings
Adequate number of properly designed bearings shall be provided for smooth and
trouble- free operation of the pump. Number of bearings shall consider the
number of shaft pieces used and the critical speed of the shaft. Bearings shall be
either lubricated by external clear water / oil / grease or self-lubricated as
indicated in the data sheets or as recommended by vendor (and approved by
Purchaser).
In case of external water/oil lubrication, complete lubrication arrangement shall
be furnished with the pump. If the data sheets call for pre-lubrication of the shaft
bearings, pre-lubrication tank and other accessories shall be within the scope
of supply of the pump supplier.
Thrust Bearing
Thrust bearing of adequate size and capacity shall be provided to take the vertical
thrust of the impeller arising out of the pump operation and dead weight of the
rotating components. Life of the thrust bearing shall be guided by the design
standard of the pump or as specified in data sheets. Thrust bearing shall be
capable of running continuously at maximum load.
Thrust bearings shall be either grease or oil lubricated. Lubrication arrangement

shall be such that the lubricant does not contaminate the handling fluid. The
arrangement shall also be adequate to protect the bearing, while the pump coast
down to stop in case of power failure of the station. Pre-lubrication of the thrust
bearing, if recommended by the pump manufacturer, shall be taken care of in
designing the lubrication system. However, the grease lubricated life sealed
thrust bearing is preferred.
Cooling of the thrust bearing, if necessary, shall be done by the handling fluid /
external water, depending on the fluid handled.
Location of the thrust bearing may be at the pump body or at the driver, or at
both depending on the requirement of data sheets or as per the recommendation
of the pump manufacturer (and approved by Purchaser).
6.01.08 Reverse Rotation
If the data sheets call for, the pump impeller and other rotating components shall
be designed for reverse rotation, when subject to reverse flow at 50% of rated
pump discharge head.
6.02.00 Coagulant & Polyelectrolyte dosing system & pump
6.02.01 Coagulant-aid solution shall be prepared in tanks of adequate size and

specification.
Coagulant-aid solution will be dosed by means of positive displacement pumps.
There should be arrangement for manually changing the dosage rate by
adjusting the micrometre dial of metering pumps. The bidder shall supply all
necessary piping and other accessories as necessary.
6.02.02 The pumps shall be of simplex type, positive displacement, plunger design and
driven by electric motor through suitable speed reduction unit. The stroke shall be
continuously adjustable to given capacity variation in 0-100% range.
Adjustment of capacity shall be done manually and during operation of the
pump. The adjusted capacity should be read directly from the dial of the setting
thimbles. The pumps should be provided with an integral relief valve, spring
operated, to release pressure when delivery line blockage occurs.
6.02.03 Material of construction of plunger type dosing pumps shall be as under:
Pump head, plunger SS316

Valve SS316
Gasket PTFE
Packing Teflon
Y-type strainer SS316
6.03.00 Tube Settler

Tube settler shall be of RCC construction and capable of handling the

specified design flow rate (mentioned in data sheet) and producing effluent water
quality as indicated in elsewhere.
The tube settler shall be provided with one flash mixer and flocculation
chamber at its inlet. Chemical shall be added to the waste water in the flash
mixer. Flash mixer & Flocculator shall be of R.C.C construction with agitators
and slow moving paddles. Waste water from flash mixer shall flow to flocculation
chamber by gravity. Flash mixer shall provide minimum one minute storage at
design flow rate of the flash mixer.
Water from flash mixer shall flow to a flocculation chamber by gravity. Adequate
retention time shall be provided for incoming water to allow formation of uniform
flocs. The flocculation chamber shall also be of RCC construction with suitable
mechanical agitator driven by electric motor through speed reducing gearbox.
Design of sludge removal system should be such as to reduce loss of water
during sludge blow off within 3% of rated flow.
Suitable sampling connections shall be provided for performance monitoring.
Tube settler shall be counter flow or cross flow type. The unit shall be designed
with minimum side water depth of 4m. The overall area of unit shall be based on
an average flow velocity of not more than 5 m3/hr/m2.

The length of the tubes/plates through which the water will flow shall not be less
than 1.0 m. The tubes/plates shall be inclined to horizontal and shall be
arranged such that the complete water travels through all the tubes across the
cross section of the separator.
The sludge removal system shall be designed to thicken the sludge to
minimum 2% consistency.
6.04.00 TPI Type Oil water separator
TPI type oil separators are fitted inclined plate and normal oil skimmers.
When oily water goes into TPI separator, due to density difference the oil floats
at the top surface. The inclination of plates enhances the oil separator due to
availability of large contact surface. The oil floating at the top is taken out,
through skimmer, into an oil sump and disposed off manually. The sludge
generated in TPI will be taken to sludge drying bed by gravity. Treated water is
taken to two (2) underground reservoir located in opposite direction by gravity.
The effluent characteristics to be considered for the design of the treatment

system are as follows.
(A) Total Suspended Solids : 1000 mg/l
(B) Oil & grease : 500 mg/l
The desired effluent to be met by the bidder at the outlet of the treatment
units is as follows:
Sl. Outlet Water Quality

Treatment System
No. pH TSS (mg/l) O & G (mg/l)
1. Pre-setting Settling Pit 6.5 – 8.5 < 200 -
2. Tube settler 6.5 – 8.5 < 100 -
3. Tilted Plate Interceptor 6.5 – 8.5 < 100 < 10
8.00.00 SPARES
8.01.00 Recommended Spares
Bidder shall also furnish list of recommended spares for complete Dumper /
Equipment washing system and ETP for Two (2) years trouble free & reliable
operation and maintenance along with unit price.
8.02.00 Erection & Commissioning Spares

Spares, which may be required during tests, trial run and commissioning, shall be
arranged separately, cost of which shall be included in quoted price.
9.00.00 SPECIAL TOOLS & TACKLES

The Bidder in his proposal shall quote for the special tools and tackles, which
may be required for maintenance, overhaul, and replacement of various

equipment/component to be supplied under this contract. Order for the tools &
tackle may be placed simultaneously or otherwise at the option of the Purchaser.
10.00.00 DATA SPECIFICATION SHEET
10.01.00 Sluice Gate at the inlet of each Pre-settling pit
a) Service of Units Equipment & Dumper washing

: bay effluent.
b) Size : 300mm x 400mm (h)
c) No of units : 4 Nos
d) Location : One (1) at the inlet of PSP-1 &

One (1) at the inlet of PSP-2
near Equipment washing bay &

near Dumper washing bay
e) MOC : MS epoxy coated
10.02.00 Pre-Settling Pit
a) Service of Units Equipment & Dumper washing

:
bay effluent.
b) Capacity (Flow rate) : 150 m3/hr

d) Location : 2 (1W + 1S) near Equipment

washing bay & 2 (1W + 1S)
near Dumper washing bay
e) Length of each unit : 15 m
f) Breadth : 7.5 m
g) Depth : 3.0 m
h) Free board 0.3 m (below invert level

:
of incoming trench)
i) Material of construction : RCC
j) Total effective Volume of each

: ≈ 300 m3
unit excluding free board
10.03.00 Common overflow Sump
a) Service of Units : Pre-settling pit overflow effluent.
b) Capacity (Flow rate) : 300 m3/hr

d) Location : One (1) contagious to PSP near

Equipment washing bay & One
(1) contagious to PSP near
Dumper washing bay.
e) Length of each unit : 20 m
f) Breadth : 10 m
g) Depth : 3.0 m
h) Material of construction : RCC
i) Total effective Volume of each

: ≈ 300 m3
unit excluding free board
10.04.00 Overflow Sump transfer pump
a) Service : Pre-settling Pit Overflow sump
b) Duty : Continuous
c) Location : 2 (1W + 1S) Overflow sump
d) Liquid Handled : Partially treated wash water
e) Total Number of Pumps Required : 2 (1W + 1S)
f) Rated capacity (m3/hour) : 50
g) Total dynamic head at rated : Bidder to decide

capacity
(mWC)
h) Static Head of Pumping : 10

System
(mWC)
i) Rated Speed (RPM) (maximum) : 1500
j) Range of Operation : 75% to 125% of Rated Capacity
k) Pump Type : Vertical Turbine Wet Pit Type
l) Material of Construction :
→ Casing : IS: 210, FG-260
→ Impeller : A743 CF8M
→ Column Pipe : MS as per IS: 2062
→ Discharge Elbow : MS as per IS: 2062
→ Base Plate : MS
→ Stuffing Box : IS 210, FG.-260
→ Fastener :
→ Line Shaft : SS-410 (Stainless Steel)
→ Head Shaft : SS-410 (Stainless Steel)
→ Impeller Shaft : SS-410 (Stainless Steel)
→ Shaft Coupling : AISI 410
→ Companion Flange : IS: 2062 / ASTM A105
→ Shaft Sleeve : Stainless Steel
→ Shaft Bearings : Mfg. Standard
10.05.00 Flash Mixer

a) Nos: : One (1)
b) Dimension of RCC tank : Bidder to decide based on

detention time of minimum one
c) Mixed Volume : 50 m3/hr
d) Type : Turbine type
e) MOC : SS-316
f) Drive : Gear box coupled motor
g) RPM : 100 rpm
h) Motor : TEFC type squirrel cage,’F’

class insulation induction motor,
IP-55, continuous duty, motor
rating will be confirmed by
vendor offer placing the order.
10.06.00 Flocculator
a) Nos: : One (1)
b) Dimension of RCC tank : Bidder to decide based on

detention time of minimum 20
minute
c) Mixed Volume : 50 m3/hr
d) Type : Paddle Type
e) MOC : MS Epoxy Coated
g) RPM : 100 rpm
h) Motor : TEFC type squirrel cage,

Horizontal foot mounted, ’F’
10.07.00 Alum dosing tank

a) MOC of tank : SS
b) Nos: : 1
c) Dimension of tank : Bidders to specify
d) To be finalized during detail

Mixed Volume : engineering stage
e) Type of mixer : Turbine type
g) RPM : 100 rpm
h) Motor : TEFC type squirrel cage, ’F’

10.08.00 Alum Dosing Pump
a) MOC : SS
b) Nos: : 1
c) Type : Positive Displacement Pump
d) Capacity : To be finalized during detail

engineering stage
e) Head : As per site condition
10.09.00 Lime Dosing tank
a) MOC of tank : SS
b) Nos: : 1

Mixed Volume : engineering stage.
g) RPM : 100 rpm

10.10.00 Lime Dosing Pump
a) MOC : SS
b) Nos: : 1

engineering stage
10.11.00 Polyelectrolyte Dosing tank
a) MOC of tank : SS
b) Nos: : 1

Mixed Volume : engineering stage
g) RPM : 100 rpm

10.12.00 Polyelectrolyte Dosing Pump
a) MOC : SS
b) Nos: : 1

engineering stage
10.13.00 Tube Settler
a) Pre-settling pit overflow from

Service of Units :
Equipment & dumper washing
area
b) Location : Outdoor
c) No. of Units : One (1)
d) Capacity (Flow rate) : 50 m3/hr

e) Type : Tube settler
f) Material Of Construction : RCC
g) Hydraulic Retention Time : As per normal practice
h) Media Type : Tube settler
- Shape : Hexagonal Chevron Shaped
- Angle of Inclination : 550 / 600

- Sludge Collection : Hopper bottom type
- Media Vertical Height : 1000 mm
-Settling area , 600 Slope : 11.0 m2 per m3

-Settling area , 550 Slope : 13.0 m2 per m3
- Fire Resistant & chemical : Self-Extinguishing / the material

resistance should be resistant to the
recommended dosage of any
treatment chemicals required in
the treatment process
-Maximum continuous working
temperature
: 550C
i) As per calculation during

Particle settling Velocity :
detail engineering stage
j) Tube settler Inlet : Baffle / Pipe Type
k) Hopper Bottom Type / To

Sludge Collection : be indicated by the Bidder
l) Discharge pipeline MOC to
Sludge drying bed : Cast Iron
10.14.00 Tilted plate Interceptor
a) No. of TPI : 01
b) Capacity : 50 m3/hr.
c) Material of Construction
Unit : RCC
Plate Pack : PVC
Oil skimmer : Epoxy painted MS
Flow Baffle : Epoxy painted MS
d Slop Oil Tank : One (1)
e) Capacity of Slope Oil : Bidders to decide
f) Material of construction of slop : HDPE/ MS

oil tank
10.15.00 Sludge Drying Bed
a) No. of Units : Two (2) (1W + 1S)

b) Capacity : 1 m3/hr.
c) MOC : RCC
d) Drying time : 7 days
e) Depth : 0.5 m
f) Gravel size : 3 – 6 cm
g) Sand : 0.5 – 0.75 cm
10.16.00 Sludge Drying Bed filtrate sump
a) No. of Units : One (1)
b) Capacity : To be decided during

detail engineering by the bidder
c) MOC : RCC
d) SDBFS outlet pipeline : To the inlet of underground

reservoir near the Dumping
washing bay.
10.17.00 Dumper / Equipment Washing pump
m) Service : Dumper/ Equipment washing

sump
n) Duty : Continuous
o) Location : Equipment washing sump
Dumper washing sump
p) Liquid Handled : Clarified water
q) Total Number of Pumps Required : 2 (1W + 1S) Equipment washing
pump
2 (1W + 1S) Dumper
washing pump
r) Rated capacity (m3/hour) : 150
s) Total dynamic head at rated : Bidder to decide

capacity
(mWC)
t) Static Head of Pumping : 100

System
(mWC)
u) Rated Speed (RPM) (maximum) : 1500
v) Range of Operation : 75% to 125% of Rated Capacity
w) Pump Type : Vertical Turbine Wet Pit Type
x) Material of Construction :
→ Casing : IS: 210, FG-260
→ Impeller : A743 CF8M
→ Column Pipe : MS as per IS: 2062
→ Discharge Elbow : MS as per IS: 2062
→ Base Plate : MS
→ Stuffing Box : IS 210, FG.-260
→ Fastener :
→ Line Shaft : SS-410 (Stainless Steel)

→ Head Shaft : SS-410 (Stainless Steel)
→ Impeller Shaft : SS-410 (Stainless Steel)
→ Shaft Coupling : AISI 410
→ Companion Flange : IS: 2062 / ASTM A105
→ Shaft Sleeve : Stainless Steel
→ Shaft Bearings : Mfg. Standard
10.18.00 Pipes, fittings, valves etc.:
Pipes
ERW, IS 1239, Part -1,

15 NB to 40 NB
Heavy grade, Plain end
ERW, IS 1239, Part -1,

50 NB to 150 NB
Heavy grade, Bevelled end
ERW, IS 3589, 6 mm thick,

200 NB to 300 NB
Bevelled end
Fitting
IS 1239, Part -2, Socket

15 NB to 40 NB welded, Thickness to match
with pipe
IS 1239, Part -2, Butt welded,
50 NB to 150 NB
Thickness to match with Pipe
Long radius (1.5D), Butt
welded to ANSI B16.9, Carbon
200 NB to 300 NB steel ASTM-A-234 Gr.WPB,
and Thickness to match with
pipe.
Valves
Applicable standard a) Gate valve : IS-14846
b) Globe valve : IS-778
c) Check valve : IS-5312
Gate/Globe/Check valve as
Type, Size and Quantity
per system requirement
Pressure rating as per system requirement
Socket welded for size up to
End connection 50 mm NB. Flanged for sizes
above 50 mm NB
Suitable for dumper/equipment
Hose reel & hose washing by water jet having a
pr. of 10 kg/cm2
Suitable for dumper/equipment
Washing Gun washing by water jet having a
pr. of 10 kg/cm2
11.00.00 EQUIPMENT DATA SHEET – TO BE FURNISHED BY BIDDER
Tube Settler
a) Service of Units :
b) No. of Units :
c) Capacity (Flow rate) :
d) Type :
e) Material Of Construction :
f) Hydraulic Retention Time :
g) Media Type :
- Shape :
- Angle of Inclination :
- Sludge Collection :
- Media Vertical Height :
-Settling area , 600 Slope :
-Settling area , 550 Slope :
-Fire Resistant & chemical :

resistance
-Maximum continuous working
temperature :
h) Particle settling Velocity :
i) Tube settler Inlet :
j) Sludge Collection :
k) Discharge pipeline MOC to

Sludge drying bed :
l) Tilted plate Interceptor
m) Capacity :
n) Material of Construction
Unit :
Plate Pack :
Oil skimmer :
Flow Baffle :
o) Slop Oil Tank :
p) Capacity of Slope Oil :
q) Material of construction of slop :

oil tank
Flash Mixer
a) Dimension of RCC tank :
b) Mixed Volume :
c) Type :
d) MOC :
e) Drive :
f) RPM :
Flocculator
a) Dimension of RCC tank :
b) Mixed Volume :
c) Type :
d) MOC :
e) Drive :
f) RPM :
Sluice Gate
a) Size :
b) MOC :
Overflow transfer pump
y) Service :
z) Duty :
aa) Location :
bb) Liquid Handled :
cc) Total Number of Pumps Required :

Total Number of Pumps Working
dd) :
/ Standby
Number of Pumps Working

ee) :
Parallel
ff) Rated capacity (m3/hour) :

Total dynamic head at rated

gg) :
capacity (mWC)
Static Head of Pumping System

hh) :
(mWC)
ii) Rated Speed (RPM) (maximum) :
jj) Range of Operation :
kk) Pump Type :
ll) Material of Construction :
→ Casing :
→ Impeller :
→ Column Pipe :
→ Discharge Elbow :
→ Base Plate :
→ Stuffing Box :
→ Fastener :
→ Line Shaft :
→ Head Shaft :
→ Impeller Shaft :
→ Shaft Coupling :
→ Companion Flange :
→ Shaft Sleeve :
→ Shaft Bearings :
Alum dosing tank
a) MOC of tank :
b) Dimension of tank :
c) Mixed Volume :
d) Type of mixer :
e) Drive :
f) RPM :
Alum Dosing Pump
a) MOC :
b) Nos: :
c) Type :
d) Capacity :
e) Head :
Lime Dosing tank
a) MOC of tank :
b) Dimension of tank :
c) Mixed Volume :
d) Type of mixer :
e) Drive :
f) RPM :
Lime Dosing Pump
a) MOC :
b) Type :
c) Capacity :
d) Head :
Polyelectrolyte Dosing tank
a) MOC of tank :
b) Nos: :
c) Dimension of tank :
d) Mixed Volume :
e) Type of mixer :
f) Drive :
g) RPM :
Polyelectrolyte Dosing Pump
a) MOC :
b) Nos. :
c) Type :
d) Capacity :
e) Head :
Dumper/Equipment washing
pump
mm) Service :
nn) Duty :
oo) Location :
pp) Liquid handled :
qq) Total Number of Pumps Required :
Total Number of Pumps working

rr) :
/ Standby
ss) Number of Pumps Working :
parallel
tt) Rated capacity (m3/hour) :
uu) Total dynamic head at rated :

capacity (mWC)
vv) Static head of pumping system :

(mWC)
ww) Rated Speed (RPM), maximum :
xx) Range of operation :
yy) Pump Type :
zz) Material of Construction :
→ Casing :
→ Impeller :
→ Column Pipe :
→ Discharge Elbow :
→ Base Plate :
→ Stuffing Box :
→ Fastener :
→ Line Shaft :
→ Head Shaft :
→ Impeller Shaft :
→ Shaft Coupling :
→ Companion Flange :
→ Shaft Sleeve :
→ Shaft Bearings :
MOTOR
The Bidder shall have the obligation to submit along with the Bid at least those
data which are marked with asterisk (*) for LT motors of rating 75kW and above.
1.0 GENERAL
1.1 Application* :
1.1 Quantity* :
1.2 Make* :
1.3 Frame Size :
1.4 Applicable Standard* :
2.0 TYPE AND RATING

2.1 Type of Motor*
2.2 Service*
2.3 Duty Cycle/Designation*

2.4 Rated Continuous Output
a) At 40 deg.C ambient kW :
b) At 50 deg.C ambient kW* :
2.5 Rated Speed* r.p.m. :

2.6 Rated Voltage & % variation* :
2.7 Rated Frequency & % variation*
2.8 Full load current*
2.9 No load current
2.10 Rated Power Factor*
2.11 For slip-ring motor :
a) Rotor voltage in Volts* :
b) Rotor current in Amps* :
2.12 Efficiency at rated voltage and Frequency :
a) Full Load* % :
b) ¾ load % :
c) ½ load % :
3.0 PERFORMANCE
3.1 Method of Starting* :
3.2 Starting Current at rated Voltage* % f.l.c. :
3.3 Starting Torque at rated Voltage* kg.m :
a) Pull out torque :
b) Break way torque :
3.4 Starting time at :
80% voltage
100% voltage
a) With load* sec. :
b) Without load (driven Equipment coupled) sec.:
3.5 Safe stall time at 110% rated voltage :
a) Hot condition * sec. :
b) Cold condition sec. :
3.6 Characteristic curves:
4.0 CONSTRUCTION
4.1 Degree of Protection of Enclosure* :
4.2 Method of Cooling* :
4.3 Insulation Class*
For Stator :
For Rotor :
4.4 Temperature Rise Over 50 deg.C
Ambient (by resistance)* :
4.5 Tropicalised* Yes/No :
4.6 Winding Connection* :

4.7 Bearings : D.E. N.D.E.
a) Make :
b) Type :
c) Recommended lubricant :
4.8 Motor Terminal Box
a) Type :
b) Fault withstand :
i) Current kA :
ii) Time Sec. :
4.9 Whether slip-ring brush continuously rated or provided with lifting
arrangement:
5.0 ACCESSORIES
5.1 Space Heaters
a) No. x Watt* :
b) Volt, phase, frequency :
5.2 Winding temperature detector*
a) Type :
b) Nos. furnished :
5.3 Bearing temperature detector*
a) Type :
b) Nos. furnished :
5.4 Temperature Indicator*
a) Type :
b) Nos. furnished :
c) Locations :
5.5 Temperature Alarm Contact
a) Nos. provided :
b) Locations :
c) Contact rating :
5.6 Flow switch
a) Type
b) Nos. provided
c) Locations
d) Contact rating
:
5.7 Accessory Terminal Box
a) Nos. provided :
6.0 GROUNDING
6.1 No. of grounding pads provided*
a) On motor body :
b) On terminal box :
7.0 MISCELLANEOUS
7.1 Type of mounting :
7.2 Overall dimension

(L X B X H) mm x mm x mm :
7.3 Moment of Inertia (GD sq)
a) Stator kg. sq.m :

b) Rotor kg. sq.m :
c) Total kg. sq.m :
7.4 Weight
a) Stator kg. :
b) Rotor kg. :
c) Total kg. :
7010-602-PVG-F-157
E
SE
E
N
S
SW
NW
W
DWP
-1
DWP
-2
JP-2
JP-1
FP-1
FP-2
41.4°
NW
NE
W E
NE
SE
SW
E
S
DWP-1
DWP-2
JP-2
JP-1
FP-1
FP-2
SE
NW
SW
W
7010-602-PVM-B-133
3 4 5 6
³
A A
B B
C C
D D
7010-602-PVM-F-028
1 2 3 4 5 6

ETP Combined Spec - R0

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ETP Combined Spec - R0

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THRIVENI SAINIK MINING PRIVATE LIMITED

205, Utkal Signature, Pahala, Bhubaneswar,

TECHNICAL SPECIFICATIONS FOR DUMPER WASHING AND

DOCUMENT NO. – 17L01-30-SP-M-001

CLIENT : THRIVENI SAINIK MINING PRIVATE LIMITED

DOCUMENT TITLE : TECHNICAL SPECIFICATION FOR DUMPER WASHING AND EFFLUENT

DOCUMENT NO. : 17L01-30-SP-M-001

0 28.03.2018 For Approval HIRAK HD/SK AC SC DC SC

DUMPER WASHING AND EFFLUENT

VOLUME-1 : GENERAL CONDITIONS OF CONTRACT

VOLUME-2 : TECHNICAL SPECIFICATION

GENERAL CONDITIONS OF CONTRACT

II TECHNICAL SPECIFICATION –DUMPER / EQUIPMENT /

III LIST OF TENDER DRAWINGS

2.00.00 GENERAL DESCRIPTION OF VARIOUS SHOPS/SHEDS &

3.00.00 SCOPE OF WORK

4.00.00 SITE INFORMATION

5.00.00 GENERAL REQUIREMENT

6.00.00 INTENT OF SPECIFICATION

7.00.00 CODES AND STANDARDS

8.00.00 SERVICES TO BE PROVIDED BY BIDDER

9.00.00 FIRST FILLS OF LUBRICANTS & CONTROL FLUIDS

10.00.00 SPARE PARTS

11.00.00 PERFORMANCE GUARANTEE

NTPC has engaged Thriveni Sainik Mining Private Limited as mine

TSMPL has appointed Development Consultants Private Limited. (DCPL) for

This specification is intended to cover the design, engineering, manufacture,

This specification also includes the supply of commissioning spares,

2.00.00 GENERAL DESCRIPTION OF VARIOUS SHOPS / SHEDS & FACILITIES

The ETP Complex will have the following facilities.

i) Dumper Washing Bay

2.01.01 Type of Structures

Following table shows the type of structure to be adopted for individual

Sr. No Description Type of Construction

2.01.02 Dumper Washing Bay

The dumpers, coming to Workshop Complex for any maintenance work,

2.01.03 Equipment & Component Washing Bay

The equipment coming to Workshop Complex for any maintenance

There will be a washing station adjacent to Equipment Washing Bay for

2.01.04 Effluent Treatment Plant

3.00.00 SCOPE OF WORK

The Scope of work includes design, construction, engineering,

3.01.00 Major facilities & services to be provided are as follows:

• Dumper, Mining Equipment & Component washing system

3.02.00 SCOPE OF SUPPLY

Sl. Equipment Description Unit Quantity Capacity/ Remarks

i) Hose reel and hose (25NB, No. 8

iii) Fog jet water monitor (short neck)

iii) Ball valve (40NB) No. 8

v) Ball valve (25NB) No. 8

vi) Gate valve (50NB) No. 3

vii) Gate valve (50NB) No. 4

viii) Piping with fittings, supports etc.

Equipment Washing Unit consisting of

4 Component Washing Unit consisting

4 Lime Dosing Pump with Drive No 2

4.00.00 SITE INFORMATION

a) Railway station (Chitarpur) 75 Km (approx.)

4.02.00 Site ambient conditions

a) Maximum ambient temperature: 48 °C

5.00.00 GENERAL REQUIREMENTS

The Bidder is advised to get acquainted with site condition, approaches