INTRODUCTION ‘This specification defines the minimum requirements of for the design, Construction and supply of 38,000 liters’ capacity Tanker) mounted on trailer’s chassis to be used for transporting Petroleum Products having a specific Gravity (S.G. 0.85). The tankers are mandatory supplied in full compliance to the ADR & Qatar Traffic regulation the units, required in this category is one (1) unit. Remark # | Description Specification ves |no |8 1. 7-inch diameter Hose Carrier to keep 4” VRU hose & Scinch diameter hase carrier to keep the 2x3 inch discharge / Loading hoses at both side of the tanker. 2. Safety tool Box Slot Separate compartment for 1 | Fuel Supply kit holding Spill kits and bigger FIREX and signboard. 20 liters Drip tray to collect spillages during disconnections, pump leaks etc. for subsequent disposal The Trailer chassis should be of heavy-duty type and comply with the recommended applicable traffic regulations in State 2 | chassis of Qatar as well with region authorities governing overall weight, Axles/weight ratio and other traffic laws The empty Tanker maximum weight should be less than 5.5 t05.7 Ton, GVW (Truck + Tank + product) Less than 45 Ton Tractor head GVW = 7.5 Ton The superstructures and trailer’s chassis operating system ‘and fittings designed and fabricated to be in accordance to Superstructures | both NFPA & (ADR) latest edition for the transport and carrying Petroleum Products. Lower structure/chassis made of Aluminum, mono-block ype. The tank Body shall be constructed and fabricated from Aluminum alloy XTRAL / EN_AW 5182 or higher with a imum 6 mm thickness shell plates and dish-end having designed of Conical / Tapered shape with low center of gravity Dish-ends and baffles to be in one sheet-cut without ‘welding/connections. ‘Aluminum sheets to be ALCOA or EU/US origin and supported with Mill test certificates and documents complying. with international standard and WOQOD's technical specification submitted for preapprovals prior body fabrication. There should be strong hooks atthe top of tanker, at front & rear Two Compartment 19,000 liters each Total capacity 38,000 Liters (2}The ullage (¥5%) and Capacity Consisting in a Two compartment / 2 Manhole Covers at top 5 |e of Tank and provided with a suficient quantity ofbaffe plates Compartment | manufactured in compliance to NFPA & ADR standards for transportation of Flammable and Combustible Liquids by road. ‘The tank should be equipped with necessary pneumatically operated loading and discharging faclties and ancillary Page 1 of 8 ANNBUXURE 1A 4 | Tank body shell# | Description Specification ves | No Remark 6 | PNEUMATIC OPERATING SYSTEMS equipment supplied by a reputed manufacturer (EMCO WHEATON and supported with necessary certifications and documents complying with international. Complete pneumatic system for each compartment and controllers to allow operating bottom loading valves dump vents, Brakes interlocks during loading and discharge. The Pneumatic switches and Valves should be of good quality for efficient operation and long lasting. Standard and WOQOD's technical specification submitted for pre-approvals prior bbouy Fabrication. 7 | erties ach compartment shall be of a bottom loading type through 2 pneumatically operated 4” Emergency bottom valve with a combined port for filling and discharge integrated and terminated into 4" API adaptors with sight Glass and lever installed on both side of the tanker’s Loading / unloading, points at an average flow rate of 2000-2300 liters/min API Adaptors should have 2 locks to facilitate easy connection tothe API Valve. ‘The Landing jack when fully released the tractor head should be able to be attach to the Tanker conveniently. Strong Landing Jack required being able to carry the Tanker when, Loaded in case of detachment (Jost/ BPW). Aluminum top-opening type Cabinet (with gas springs Brand Vapsient or any European Brand) with Guard bar and ferlock system for bottom loading and vapor recovery adapters on both sides. All Gaskets will be compatible with Gasoline. Al Electrical System should be ADR certified, Hella /ASPOCK or Equivalent. All the pneumatic Fitting should be equivalent to Parker / Emo Wheaton. Bottom, API, VRU Valve, Manhole, Ventilation System from Specifically from Emco Wheaton. ‘Any additional Fittings excluding above mentioned fittings can be Parker, Dixon, OPW, Civacon, EMCO Wheaton Note: All the components / fittings should be of International Standards and available in Qatar market. 8 | Gravity discharge Gravity discharge shall be through a Gravity drop with 3” dust ‘cap (4” cap into 3" male cam-lock — without sampling point) quick disconnected attached into each API adapter. Loading Box : Compartments Loading compartment should be at both sides LH/RH to enable loading or discharge from both sides with an additional lock at left/Rh sides. Distance between the ground Page 20f 8 a ANNEUXURELASpecification ves | no Remark and Loading Box /Air Tank not less or more than 45-50 cm respectively when trailer is attached to a tractor head while retaining low center of gravity. The compartment door lock/lever should be made of quality lock mechanism durable R suitable for off road drive. Loading Box should be located in the center. Each compartment fitted with one 500 mm Manhole with cover confirming to International iSO standards intended to censure quality, efficiency and safety services, systems and products complete with 250 mm opening for top loading IManholes protected with dust-cover lid Manhole cavers /Bottom valves should be Emco Wheaton Brand, Dust Cup Covers should be 2 locking and provision to bye made for sticking seal lock as per WOQOD standard. ‘Supply and Installation of a self-priming pump ( Alfons Hart/ Corken/ Blackmer/ Gorman Rupp) with ATEX certification for use in Zone 1 with pump discharge coupling size 3” of a rate ‘of 1200 lit/min(Minimum) to 1400 lit/min with Minimum Head of 10 mand Max. pressure of 125 psi,, (Tank should be able to discharge fully in +/- 30 Min) reversible functional, ‘ith pipe configuration to deliver product as well as suck product came point from another Tank and to empty the delivery hose and transfer back into compartment to prevent any spillage while disconnection. Driven by Hydraulic Pump mounted to the PTO, which will run the Hydraulic fuel pump installed on the Semi-Trailer, Pressure = 170 Bar, Displacement = 32 cc, Axis Intervals = 80x80mm, Hydraulic Tank capacity = 100 to 120 Ltrs Recommended Piston type for installation on Mercedes Benz ‘Actors Mode! 20415(4X2) Tractor Head Hydraulic Kit= Hyva ‘The fuel pump capable to discharge and Load fuel at both the side of tanker LH/RH. Pump mounting with Spill tray 3 Axle Air Suspension axles 3x12 T type BPW Spring center to bbe 1,400mm for better stability. Drum brakes with COS-C braking system WABCO. All Brake system /air hoses (Parker) onthe tanker should be made of a good quality/the quality of the hose pipes should withstand warm ambience and vibrations to prevent frequent breakages and leaks. +1 Aluminum Rims ALCOA mirror-fnish with Tres 385/65 22.5 on/off road pattem, Premium brand. Each Tanker should be fitted with 1, BPW Hub Odometer ‘Vapor recovery system with vent Line Deflagration Flame arrestor on both side of the Tanker with all pipes, connections # | Description to | Manhole and covers 11 | Discharge pump ag | Axles, Wheels. & Rims Page 3 of 8 Ae a ANNEUXURE-LA# | Description Specification ves | no | Remark ‘and vents routed inside Tanks confirming to International ISO a3 | vRU standards, Flame Arrestor (certified to ISO EN 16582) to be installed on the vapor return line to the tanker intended to ensure quality, efficiency and safety services, systems and products Scully-type overfill prevention and grounding system with high-level thermistor sensing system SJ - 6S multi 14. | overfilldevises | compartment truck sockets. Scully Two-Wire Optic Overfill Prevention Sensors Model SP-TO "Scully-Sense" Required in compartment Socket @ Top of Tank. Complete Emco Wheaton pneumatic system for cal compartment and controllers to allow operating bottom 15 | Pneumatic system | loading valves dump vents, Brakes interlocks during loading and discharge. The Pneumatic switches and Valves should be of Emco Wheaton for efficient operation and long lasting ‘© Oil & Petroleum resistance Automotive paint with Metallic Finish. ‘© Protective Coating to be applied on the entire surface of the tank including the top and bottom areas. * Front beige, back with blue. ‘One coat grey color) One coat (white color) Final coat (Blue and Beige) (R1015 & RS002) External Painting. 16 | Coating lee Total Thickness of paint should not Exceed 100 to 165. ‘microns for application on aluminum Sheets (Blue and Beige) (R1015 & R5002).. © Top of Tank/ Step Ladders to be Painted as per above procedure, ‘ne Set of standard trailer tools with 30 Ton Jack. Anti Skid Access Ladder, ladder to be provided at front dish- end of the tank, Ladder & Walk way should be aligned or connected for Safety Two Walkways to be provided at top of the tank Supported 17 | Accessories with handrails, Handrails to be pneumatically operated from ‘the ground and interlocked with braking system, 4 discharge/Loading Hoses (Dixon, Comptec, Elaflex, Fleximac, Dantec, Thor) with Dust Cap 3" Dia. X 3.65 meters lone Aluminum made Hose Carrier for the 4 discharge / Loading hoses and one dinch vapor recovery hose Dipstick calibrated every 500 Liters, Page 4 of 8 ANNEUXURE-LA# | Description Specification ves | No Remark 2 Chock Blocks Danger Labels and panels according to ADR requirements. Loading Hoses should have 2 female adaptors at both ends. Hoses Shall be Non-Conductive with Minimum W Pressure of 15 Rar with a valid calibration Certificates. Dry break 3” female Cammock couplers with suitable ball valve to be provided at both ends of hose to prevent any spillage after bunkering whiles hose disconnection. Normal size (Aluminum) Drip tray (20 Liters) to be available to collect spillages during disconnections, pump leaks etc. There should be provision to use locking Strip Seal with Dust ap (Emco Wheaton) to avoid any theft 1s. | Safety Two Fire Extinguisher of (6 kg) each Plastic housing (Vertical Loaded) (Jonesco - plastics or equivalent) at both sides Easily accessible / bolted for fire ‘extinguisher ~ The extinguisher housing should have a strong holder suitable for off road, Bonding reel complete with earthing cable 12 mts and EX clamp Earthen Strips 2 LED Rotating beacons ~ 2 nos. at the top of the tank rear side and should be on when headlights are on. 2 nos. side crash guards / side under-run protection, one on each LHS & RHS in compliance with MO! as per attached brochure installation procedure. Rear Bumpers Bolted, with reflective stickers Six PVC mudguards with rubber mud flaps at rear wheel The Fire Extinguisher cable lock should be made of metal straps to avoid breakage in case of vibration due to road irregularities. Leak Control Kit Leak Control Kit, For Fuel Tankers, Carrying Case with-Fix Stix epoxy putty, Lead Wool, PND plug pattie, Hot or Cold hose tape, Plug rug pack, Wood wedges pack, Safety rubber mallet, Edward & Cromwell Spill Control - USA or equivalent Spill Kit Spill Kit, for Vehicles/Tankers, 9-gal absorbing capacity, Kit \W/Hydrophobic Absorbents, Nylon Bag W/Absorbent pads (28cm x Sitcm), socks (1.5m), Label {contaminated/hazardous waste), disposable waste bags/ties, Nitrile H/gloves, PIG-USA or Equivalent ANNEUXURE-A# | Descriotion Specification ves | NO Remark Supplier has to submit complete Loading & Discharge Sequence considering Tankers might be delivering products compartment wise to different customers Fmergency cut-off system at both sides at rear of tanker Lifting Lugs for Semi-Trailers with Certification Emergency Fuel 19 | Evacuation in case of Roll Over Each Compartment will have Evacuation Point on top of the ‘Tank with Pneumatic 3” Valve, Flushed with Surface, which will allow to evacuate complete product from tank in case of Turnover / Accident, ‘Above compartment/box should have sealing mechanism Which will opened only during emergency for Fuel evacuation during accident / turnover, otherwise Emergency valve should not be accessible. Supplier need to submit the Schematic diagram with Components details for review Panel or Control Box for operating Emergency Valve during evacuation should be placed Rear middle {slightly above Bumper) of Tanker 20 | Mot requirement * All vehicles should be fitted with Reverse Horn and Red Rear Reflectors. ‘© 2 LED Rotating beacons ~2 nos. at the top of the tank rear side and should be on when headlights are on, ‘* Two (2) nos. side crash guards / side under-run protection, fone on each LHS & RHS in compliance with MOI as per attached brochure installation procedure. «© Three (6) PVC steel mudguards with rubber mud flaps at rear wheel «© Reflective Stickers RED 10cm Wide ECE R104 ‘C’ class on body (Rear Bumper) + Reflective Stickers YELLOW Sem Wide ECE R104 ‘C’ class on (surP). + Reflective Stickers RED 10cm Wide ECE R104 ‘C’ class on body (Rear Bumper) Reflective Stickers YELLOW Sem Wide ECE R104 ‘C’ class on {SURP). Rear Bumper height should comply with MOI latest Requirement. All MOI updates and latest requirement are available via the link. https://portal.moi.gov.qa. Maintenance, 21 | Spare Parts Availability The Supplier shall guarantee availability of local agent workshop for maintaining the Tanker and all components installed on the superstructure for a period of 10 vears. — A ANNEUXUREALA# | Descrintion Specification ves | NO Remark Supplier should share the complete Spare parts List of Spare parts for Tank & Accessories with Manufacturer & OEM part numbers. Supplier should share local supplier/dealer of all Components ‘Supplier will share the List of Qty Spare parts required for 1 ‘year which should be available in Stock with offered Price. Documentation & Drawings: 23. | inspection Pls refer to the attached annexure 2 Supplier will be responsible for complete Third-Party Certification of Tank & components including ADR certification of Tanker WoOQOD will depute Third party Inspector to monitor the inspection 24 | Warranty Tive (5) Years / Petroleum Products Tank ‘The Supplier shall provide a comprehensive 5 years / Petroleum Products Tank warranty. This warranty shall cover the tank and assoclated components against defects in materials or workmanship. Five Year Plumbing Components ‘The Supplier shall provide a full 5-year plumbing components ‘warranty this warranty shall cover defect in materials or "workmanship of Petroleum Plumbing system components for 5 years. A copy of the warranty document and shall submitted with the quotation. “Three Years Paint and Lifetime Corrosion Perforation The Supplier shall provide a full 3-year paint, lifetime corrosion perforation warranty. This warranty shall cover paint peeling, cracking, blistering and corrosion provided the vehicle used in a normal and reasonable manner. A copy of the warranty document shall be provided with the quotation “Three years SCULLY / EMCO WHEATON / ALFON HAAR / CIVACON-OPW Three Years guarantee for Scully / EMCO WHEATON / ALFONS HAAR / CIVACON-OPW pneumatic system for loading and discharging. During the Warranty Period, any parts supplied due to any defects should be as per WOQOD standard specification above. Local After Sales ee Support Suppliers need to submit Contract / Letter of understanding ‘with local after sale support agency at Qatar. 26 | Commissioning Supplier will depute their Team during commissioning as this Is mandatory for any clearances Page 7 of 8 ANNEUXURE-1ADescription Specification ves | NO Remark 2 Level Indicator Supplier to provide Option for Level Indicator with Sensors to indicate the Qty of Fuel in Tanker for each compartment Note: if any part or consumable does not comply with above warranty conditionsit should be clearly specified with specific ‘warranty period ‘Supplier will maintain sufficient Qty of parts with Local After sales Workshop to take care of After Sales Warranty and downtime due to warranty repairs ‘Supplier will deliver warranty parts with in 1 week to WOQOD unless agreed upon Fleet Service Lead 38,000 Liters Capacity with 2 Compartments (19,000 Liters x 2-Compartments) Distribution Head Logistics, Distribution & Operations Manager ANNEXURE 14 TECHNICAL SPECIFICATIONS ALUMINIUM FUEL TANKER MOUNTED ON TRAILER CHASSIS Page 8 of 8 oO sonmenuneA