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Ice Crystal Particles Melting Behavior
Ice Crystal Particles Melting Behavior
acoustic levitator. The results show that employing sphericity and porosity could improve prediction performance.
Surface blowing from evaporation increases melting time, and its effect is larger with a higher gas temperature. Ice
melting time increases with pressure at high humidity, whereas an opposite trend is observed at low humidity.
Increasing gas temperature, humidity, slip velocity, aspect ratio, and particle temperature can decrease ice melting
time, whereas increasing Mach number, particle size, and porosity factor can increase ice melting time. Although wet
bulb temperature can be used to evaluate ice melting potential when only one flow parameter is varied, it appears
insufficient alone under scenarios where multiple flow parameters are changing simultaneously.
nonspherical geometry of ice particles. Rasmussen et al. [12] pro- from the sublimation and the heat transfer is from the convection and
posed an improved ice melting model and improved the predictions phase change heat transfer. Particle shape remains unchanged while
of melting time by 15% through using a larger heat transfer coef- the particle size changes with particle mass. During the second stage
ficient. Recently, Wright et al. [2] presented a melting model of of partially melted ice crystals, the mass transfer is from the evapo-
ice crystal particles for engine icing conditions, where the melting ration and the heat transfer is from the convection, evaporation/
process was simplified via the lumped-capacity method. The condensation, and melting heat transfer. Particle temperature is main-
lumped-capacity method requires less computational efforts com- tained at the melting temperature of ice. In addition, particle sphe-
pared with the detailed heat conduction model. However, the sim- ricity gradually approaches unity with the assumption of the fully
plification neglects the heat conduction in the ice particle, in contrast melted particles being spherical droplets. During the third stage of
to the detailed melting models proposed by Mason [10] and fully melted ice crystals, the mass transfer is from the evaporation/
Rasmussen et al. [12]. Hauk et al. [13,14] used a lumped-capacity- condensation and the heat transfer is from the convective and
based ice melting model to predict ice melting time in an acoustic phase change heat transfer. Particle temperature is able to increase
levitator under multiple flow conditions (relative humidity [RH], again while the particle shape remains spherical. In the improved
flow velocity, and air temperature). The mean relative difference ice melting model by Villedieu et al. [3], the effect of nonspherical
(MRD) between predictions and measurements was approximately particle shape on the heat and mass transfer rates is considered by
8% for the spherical ice particles. This implies that the lumped- using sphericity, which is used to derive the Nusselt number and
capacity method could be acceptable for predicting ice melting Sherwood number, as well as the particle surface area. The effect of
behavior under the conditions investigated. For nonspherical ice surface blowing on the melting behavior of ice particles is taken
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particles, Hauk et al. [14] showed that using the assumption of into account using the model proposed by Renksizbulut and Yuen
spherical ice shape leads to the overprediction of melting time of [20], which is a function of particle thermal properties and slip
nonspherical ice particles by approximately 10–20%. This observa- temperature between particle and gas phases. In addition, ice
tion is similar to the findings of Rasmussen and Pruppacher [11] and crystal particle is assumed to be porous with its porosity factor
Rasmussen et al. [12]. The nonspherical geometry of ice particle can adjusted by its melting behavior [9]. Therefore, the initial ice core
increase the external heat transfer to ice particles and reduce melting density ρcore is dictated by the porosity factor PF. During the
time. Currie et al. [15] proposed an empirical nonsphericity correc- melting stage, the ice core size gradually decreases and its density
tion factor in order to improve the prediction of the melting behaviors is assumed to be unchanged.
of ice crystals. The correction factor is not directly related to non- Stage 1 (T p < T m ): fully solid ice crystals → start of ice melting
sphericity, but based on the overall melting behaviors. Hence, the
correction factor could be useful for modeling melting when ice dT p
particle shapes are unknown. However, using the general correction mp cp;i Qconv − m
_ sub Ls (1)
dt
factor, which is not a function of particle shape parameter, could be
risk for ice particles with different nonspherical geometries. Villedieu dmp
et al. [3] proposed another improved lumped-based ice melting model −m
_ sub (2)
by using the sphericity-related heat and mass transfer model, which dt
was compared against the melting behavior of single ice particles in
πDp
an acoustic levitator by Hauk et al. [14] Qconv Nu kg T f − T p (3)
These ice melting models have made significant progress in mod- Φ
eling icing melting behavior. In addition, the previous experimental
research has found that melt ratio increases with an increase in πDp
_ sub
m Sh ρg Dv;g γ v;p − γ v;g (4)
temperature and humidity [16–18] and with a decrease in particle Φ
size [19]. In particular, wet bulb temperature (WBT) is found to be a
significant indicator of the degree of melting [17]. However, little has γf − 1
been published in relation to the parametric study of flow conditions T f T g;s 1 Pr1∕3 Ma2p;rel (5)
2
(pressure, Mach number, slip velocity, etc.) and particle geometry
related factors (shape factor, porosity, etc.) on melting behaviors.
ρcore 1 − PFρg PFρi (6)
Furthermore, the effect of surface blowing on ice melting behavior is
often ignored in these existing ice melting models. Surface blowing is
the evaporation occurred at particle surface, affecting the fluid prop- ρp ρcore (7)
erties adjacent to the particle surface [20]. This behavior could reduce
the heat and mass transfer and affect particle melting behavior. It is where T p is the particle temperature; T m is the melting temperature
important to understand how significant the effect on predicting ice (273.15 K); cp;i is the specific heat of the ice 2108 J∕kg ⋅ K; Ls
melting behavior is in order to improve the existing ice melting is the total latent heat of fusion (Lf ) and evaporation (Lv ); Φ is the
models. Therefore, this study aims 1) to develop an ice melting model particle sphericity; Nu is the Nusselt number; kg is the gas thermal
integrated with surface blowing and porosity and 2) to numerically conductivity; Sh is the Sherwood number; Dv;g is the water vapor
investigate the effects of flow conditions and particle parameters on diffusivity in the air; γ v;p and γ v;g are the vapor mass fraction at the
the melting behavior of ice crystal particles. The empirical model particle surface and gas phase, respectively; T f is the gas temperature
proposed by Renksizbulut and Yuen [20] is employed to take into
local to the particle; T g;s is the local gas static temperature; Pr is the
account the effect of surface blowing. In addition, sphericity is
considered in the heat and mass transfer using the method proposed Prandtl number; γ f is the specific heat ratio; and Map;rel is the particle
by Villedieu et al. [3]. Mach number based on the slip velocity. When no slip (Map;rel 0),
T f T g;s . Porosity factor PF, which is the particle porous property,
represents the ratio of particle volume only occupied by ice. For
II. Mathematical Models example, PF 0.8 means that 80% of particle volume is occupied by
A. Ice Melting Model ice and 20% is occupied by air. The ice core density ρcore is used to
calculate the density of ice particle. The effect of surface blowing on
The ice melting model (ice phase change model) is based on the
phase change, represented by FSB (surface blowing factor), is caused
conservation of energy and mass conservation equations. The
by the influence of mass transfer at the particle surface of the local
lumped-based ice melting model is assumed to predict ice melting
flowfield surrounding particles, which could be predicted by [20]:
behavior. Commonly, it is assumed that ice melting consists of three
stages according to the state of ice crystals: i) fully solid ice crystals, 1
ii) partially melted ice crystals, and iii) fully melted ice crystals. FSB (8)
During the first stage of fully solid ice crystals, the mass transfer is 1 T g;s − T p Cp;p ∕Lp 0.7
4662 YANG, MCGILVRAY, AND GILLESPIE
p 1 1 p where hda;Ts and hda;WBT are the specific enthalpies of dry air in kJ∕kg
Sh 2 φ 0:55Sc3 φ4 Rep (14) evaluated at the static air temperature and the WBT using Eq. (30),
respectively; hwv;Ts and hwv;WBT are the specific enthalpies of satu-
where Pr is the vapor Prandtl number and Sc is the vapor Schmidt rated water vapor in kJ∕kg evaluated at the static air temperature and
number. the WBT using Eq. (31), respectively.
Stage 2 (T p T m ): start of ice melting → 100% liquid
hda 1.006T (30)
Qconv m
_ evap Lv m
_ melt Lf (15)
hwv 2501 1.805T (31)
dmp
−m
_ evap (16) where T will be Ts and WBT.
dt
Therefore, Eq. (26) can be rewritten into Eq. (32) by substituting
dmp;i the terms of the specific enthalpies and the humidity ratios:
−m
_ melt (17)
dt 2501Ωs;WBT − 1.006Ts 2501 1.805TsΩ0;Ts
WBT
mp;w mp − mp;i (18) 2.381Ωs;WBT − 4.186Ω0;Ts − 1.006
(32)
πDp
_ evap
m Sh ρg Dv;g γ v;p − γ v;g (19) RHPs;Ts
Φ Ω0;Ts 0.62198 (33)
Ps − RHPs;Ts
1 − MR MR
ρp 1∕ (20) Ps;WBT
ρcore ρw Ωs;WBT 0.62198 (34)
Ps − Ps;WBT
where the subscripts i and w represent ice and water, respectively.
Therefore, the particle melt ratio is given by where RH is the relative humidity; Ps;Ts and Ps;WBT are the saturation
pressures of water vapor at Ts and WBT, respectively; and Ps is the
mp;w static pressure of moist air. It can be found that only WBT is unknown
MR (21) in Eq. (32), which can be solved iteratively. Figure 1 shows that the
mp
predicted WBT in this study is close to the reference WBT from [23],
According to the assumption of particle sphericity being linearly which was derived in a similar way to this study.
dependent on the MR [3], particle sphericity is given by
III. Evaluation Test Description
Φ MR1 − Φ0 Φ0 (22)
The melting behaviors of ice particles were investigated by Hauk
et al. [13,14]. The purpose of the experiments was to improve the
where Φ0 is the initial particle sphericity. understanding of the melting behavior of single ice particles, as well
Stage 3 (T p > T m ): 100% liquid as providing a database for the validation of ice melting models. The
tests were mainly carried out by i) suspending ice particles in a chest
dT p
mp cp;w Qconv − m
_ evap Lv (23) freezer via an acoustic levitator; ii) blowing air flow through the ice
dt particle at a specified velocity, temperature, and humidity; and iii)
recording the images of ice particles during the melting process using
dmp an optical system. The experimental melting time was determined at
−m
_ evap (24)
dt
‡
The convention is that the variable after the comma in the subscript means
ρp ρw (25) “evaluated at that temperature.”
YANG, MCGILVRAY, AND GILLESPIE 4663
WBT RH WBT RH
WBT RH WBT RH
RH RH
RH RH
RH RH
the time point when the ice core had just disappeared. Multiple
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PF
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PF
PF
(c) Finding the optimum PF using d) Prolate, nonporous vs prolate, PF=0.67
sum of the squares of the residual
Fig. 2 Measured and predicted melting time: a) spherical vs nonspherical; b) prolate vs oblate; c) the optimum PF; d) nonporous vs PF = 0.67.
decreases again due to the increase in particle temperature. The effect Table 4 Parameters used in the parametric study
of surface blowing, ranging from 1 to 2.3%, is quite close to zero. As a
Baseline low Baseline high
result, there is a small effect of surface blowing on particle melting Parameter type Parameter RH RH Range
time. The mean melting time with surface blowing is approximately
Flow P0, kPa 50 50 [34.5,
1.6% more than that without surface blowing. As the surface blowing conditions 101.325]
factor is influenced by gas temperature, the effect of gas temperature T0, °C 30 30 [10, 50]
on surface blowing is investigated and as shown in Fig. 4. It can be RH 0.15 0.7 [0.15, 1]
seen that the effect of surface blowing increases approximately V slip , m∕s 1 1 [0.01, 100]
linearly with the increase in gas temperature. This is because increas- Ma 0.3 0.3 [0.1, 0.6]
ing the gas temperature can raise the temperature difference between Particle Dp , μm 40 40 [15, 100]
particle and gas as shown in Eq. (8). As a result, the MRD of melting properties AR 3 3 [1, 10]
time between surface blowing and no surface blowing increases from
PF 0.67 0.67 [0.5, 1]
1.6 to 3.2% and 6.9% by increasing gas temperature from 20 to 40°C
and 90°C. This suggests that neglecting surface blowing cannot T p;0 , °C −20 −20 [−50, −1]
obviously affect the predictions of melting behavior for fundamental
icing tests, where the operation temperature is often below 40°C
[17,18,27,28]. However, surface blowing may still need to be con- change increases with humidity. Figure 5d shows the effect of Mach
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sidered for engine conditions, where the gas temperature in compres- number on melting behaviors. Mach number is considered by its
sor could be higher than 100°C [13]. effect on static gas temperature and pressure. Increasing Ma can
decrease static temperature and pressure. At low humidity, both the
B. Parametric Study heat from convective heat transfer and phase change reduce. At high
The present ice melting model is employed to investigate the humidity, the heat from convective heat transfer reduces, whereas the
effects of flow conditions and particle properties on ice melting time. heat gained from phase change increases. However, the overall heat
Compared with the sizes (ranging from approximately 500 to gained reduces, so the melting time is still increasing at high humid-
1000 μm) in Hauk’s melting data [13], much smaller particle sizes ity. In addition, it can be observed that at high humidity, the melting
(approximately 15–100 μm), which are closer to engine icing con- time increases at a slower rate compared with low humidity. The
ditions, are used for the parametric study. The ice melting model should melting times increase by 50 and 420% at high humidity and low
be valid for smaller particles as the Biot number ( ht Dp ∕6∕kp humidity, respectively, by increasing the Mach number from 0.1 to
Nukg ∕6kp ) is much smaller than 0.1, the criterion for using the 0.35. Figure 5e shows the effect of slip velocity on particle melting
lumped ice melting model [29]. Table 4 lists the parameters used in the time. It can be observed that the melting time quickly reduces with
parametric study. Two baseline cases with low and high humidities slip velocity. The melting times reduce by 84 and 98% at the high
(RH 15% and 70%) are considered as evaporation and sublimation humidity and low humidity, respectively, by increasing the slip
are dependent on humidities. velocity from 1 to 100 m∕s. Increasing the slip velocity can increase
the particle Reynolds numbers, which can increase Nusselt number
1. Flow Conditions and Sherwood number. As a result, the particle melting time reduces.
This implies that nonuniform flow, which can increase the particle
Figure 5a shows the effect of total pressure on ice melting behav-
Reynolds number, can promote the heat and mass transfer during ice
iors. Particle melting time increases with pressure at high humidity,
melting.
whereas the melting time decreases with pressure at low humidity. The WBT is often used to evaluate the melting potential of ice
This can be explained by the phase change behavior. The mass flux particles. Figure 6 shows the melting time as a function of the WBT
of phase change reduces with the increase in the pressure. At low for the numerical data presented in Fig. 5. First, melting time
humidity, strong sublimation and evaporation occurs during ice decreases with the increase in the WBT for most scenarios. However,
melting. This contributes to heat loss for particles. As a result, the in a scenario where the pressure is varied at high humidity, the
heat loss reduces due to the decrease in the mass flux of phase opposite trend (the red curve) is seen. This is because the WBT is
change when increasing the pressure. Therefore, particle melting defined under the assumption that the water vapor phase evaporates
time decreases with pressure. At high humidity, water vapor transfers from the water liquid phase into air in order to make the air reach
from gas to particles according to the mass transfer equations (4) and saturation. As a result, the WBT always increases with pressure.
(19), which contributes to heat gain for particles. Hence, the heat gain However, at high humidity, the water vapor may transfer from the
can reduce with pressure due to the reduction in the mass flux. As a air to the ice particles. As mentioned in Fig. 5a, under this scenario,
result, particle melting time increases with pressure at high humidity. particle melting time increases with the increase in pressure even
Figures 5b and 5c show the effect of humidity and total temperature though the WBT increases. Secondly, there might be risk involved in
on ice melting time. Particle melting time decreases with an increase only using the WBT to evaluate the melting potential under multiple
in either of the two flow conditions. This is because convective heat varied flow conditions, as the curves do not coincide with each other
transfer increases with temperature and the heat gained from phase especially within the lower bounds of the WBT. For example, at the
WBT of 9°C, the corresponding melting times of each scenario are in
a rank of Ma-high RH < T-high RH < RH < T-low RH < Ma-low RH
< P-low RH. The ratio of the highest to the lowest melting time
among these scenarios is approximately three times. However, it is
still acceptable to employ the WBT to rank melting potential when
only one flow condition is changed. This is because all the melting
time–WBT curves vary monotonically. In addition, it is noted that, if
both pressure and humidity are held as constants, the melting time–
WBT curves almost coincide under the scenarios of total temperature
and Mach number when WBT is the same as shown in Fig. 7. This
suggests that the WBT could be used to evaluate the melting potential
for a varied total temperature and Mach number.
2. Particle Properties
Fig. 4 The effect of gas temperature on the mean surface blowing factor Figure 8 shows the effect of particle size, aspect ratio, porosity
and melting time of particle number 1. factor, and particle initial temperature on ice melting time. It can be
4666 YANG, MCGILVRAY, AND GILLESPIE
RH
RH
RH
RH
RH RH RH
RH RH
RH RH
Fig. 6 Melting time as a function of WBT using the numerical data
presented in Fig. 5.
observed that increasing the size and porosity factor can increase the Fig. 7 Melting time as a function of WBT for conditions varying temper-
melting time, whereas increasing the aspect ratio and particle initial ature and Mach number.
temperature can reduce the melting time. It is observed that increas-
ing the aspect ratio from 1 to 10 (correspondingly, sphericity reduces
from 1 to 0.6), the melting time reduced by approximately 13–14%, images of ice particles [30]. Hence, it is needed to further validate
whereas increasing the particle size from 15 to 100 increases the the current assumption of porous ice particles for fundamental icing
melting time by approximately 3000–3400%. Reducing the porosity tests in wind tunnels. Also, increasing the particle initial temperature
factor‡‡ from 1 to 0.9, 0.8, 0.67, and 0.5 leads to a decrease in the from −50 to −1°C decreases the melting time by approximately 5.4
melting time by approximately 8, 17, 28, and 44%, respectively. This and 16.3% for low and high humidities, respectively. This implies
implies that when the particle size and shape are held as constants, that the effect of particle initial temperature on melting behavior is
assuming porous ice particles can efficiently enhance the melting sensitive to humidity.
potential. For existing fundamental ice accretion tests, the mass of ice It is useful to derive an index that can be used to quickly evaluate
crystal particles is often not directly measured, but derived from the melting potential based on particle geometric parameters (size,
shape, and PF). As mentioned in Sec. IV.A, the rate of change of
‡‡
In this section, porosity factor is included via its effect on ice core density temperature (dT p ∕dt) in Eq. (1) is positively related to the term
as shown in Eq. (6), whereas particle size and shape are held as constants. Dp ∕Φmp . By multiplying this term with Nu and replacing mp with
YANG, MCGILVRAY, AND GILLESPIE 4667
o
c) Porosity factor d) Particle initial temperature ( C)
Fig. 8 The effect of particle properties on ice melting behavior: a) particle size; b) aspect ratio; c) porosity factor; d) particle initial temperature.
Acknowledgments
Fig. 9 Melting time as a function of the factor Nu∕Φ D2p for con- The authors would like to acknowledge Rolls-Royce and the
ditions varying Dp , AR, and PF using the numerical data presented in Aerospace Technology Institute for funding provided within their
Fig. 8. De-ICER program, which supported this research.
D3p , an index can be Nu∕Φ D2p . Figure 9 shows the melting time References
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