am a + ea sree ere OM ace ra mem Tin mT ea - a a a a Since aanTABLE OF CONTENTS SECTION Introduction - Pro-amplifier ~ Main Amplifier Power Supply Unit : ‘Trouble Analysis, Power Amplifier Adjustment : Performance Verification “Test Equipment Required for Servicing Parts List ~ “Technical Specifications ‘Service Information for European Model LIST OF ILLUSTRATIONS FIGURE 1. AC Power Control Box Simplified Schematic 2. Amplifier Output Load Box Simplified Schematic ‘3. Front Panol Adjustments and Component Locations ‘4 Main Chassis Component Locations (Top View) '5. Rear Panel Adjustment and Component Locations {6 Main Chassis Component Locations (Bottom View) 7. Phono Amplifier Assembly P400 Component Locations 8 Tone Amplifier Assembly PEO1 Component Locations 8. Main Amplifier Assembly P700 Component Locations 10. Power Supply Assembly P800 Component Locations “11, Loudness and Hi Filter Switch PSO1 Component Locations 12. Speaker Switch Assembly PTO1 Component Locations 13, Tone Control Assembly PFO1 Component Locations 114, Exploded Mechanical Diagram 16. Schematic Diagram 116, Rear Panel Adjustments and Facilities Locations for Europes Model 17. Main Chassis Component Locations (Top View) for Europear Model “18. Schematic Diagram for European Model 18. Voltage Conversion Chart TABLE 1. Test Equipment Required for Servicing PAGE 3a 2 1314 PAGE1. INTRODUCTION This service manual was prepared for use by Authorized Warranty Stations and contains service information for Marantz Model 1040 Stereo Console Ample. Servicing information and voltage data included in this menual are intended for use by the knowledgeable and experienced technician only. All instruction should be read carefully. No attempt should be made to proceed without @ good understanding of the operation in the The part lists furnish information by which replacement part may be ordered from the [Morante Company. A simple description is included for parts which can be usually be obteined ‘through local supplies. 2. PRE-AMPLIFIER Signals from the input jacks (TUNER, TAPE, AUXY are applied to the SELECTOR swith. Signals from the PHONO jacks is plied to the other section of the SELECTOR switch, then, led to the phono-amplifir end equalized to match the RIAA curve for flat frequency response, The gain ofthe phono-amplifier consisting of direct couple cireuit (HADI and H403) is 308, ‘The outputs of the phono-amplifier are led to the SELECTOR switch. The SELECTOR switch selects one of signals from PHONO, TUNER, or AUX jacks and send it to the TAPE MONITOR switch and TAPE OUT jacks. The selected signals are then applied to the BALANCE ‘and VOLUME controls, then to the pre amplifier consisting of PEOT, PES and PEOS through MODE switch The frequency response it vatied by the BASS and TREBLE controls, and the resultant ‘output ae led to main amplifier through High-cut filter network. Tris network isswitched in and ‘ut from the creuit by the pushswitch 3. MAIN AMPLIFIER Differential amplifier consists of the transistors H7O1 and H7(9 to provide satisfactory .C. stability “The transistor H705 crives the inverter transistors H711 and H713 which, in turn, dive the power stage consisting of HOQT and HO02. Transistors H707 snd H709 are current limiter ‘operating as 8 power transistor protectin circuit. Excessive current flow in the power output stage is detected by the resistors R781 and R753 land the retultant variation is applied to the Wansistors H707 and H709 and make them turned ‘on, This decreases the base biasing curcent for H711 and H713. In this way the current flow in ‘the power output stage (HOI and HOO2) is restricted within a safe predetermined value. 4, POWER SUPPLY UNIT This power supply unit consisting of a transistor HAO1, which operates as a ripple filter, provides +35 DC to the Phono amplifier and the Tone Amplite. 5, TROUBLE ANALYSIS 1, Excestive line consumption 2 Check for shorted H80Z through HB06, Check for shorted transistor HOOT through HOOS. CGheck L001 for short 2 No line consumption or zero bias 2. Check line cord, fuse, shorted HOO, HOO. Check for open rectifiers H802 through H806. High hum and noige level 2 Check filter eapactors 6002, C003, C808, C806. Parasitic oscillation 8, Check for defective C707, 708, C715, C716.6, POWER AMPLIFIER ADJUSTMENT 1. Connect a high sensibility voltmeter between J709 + and J711 — ; then, adjust the trimming resistor R763 for 20mV DC. For other channel comect a high sensibility voltmeter between J720 + and J721 — ; then, ajust trimming resistor R764 for 20mV DC. 2. Connect highsensibility voltmeter between J707 and chassis; then, adjust a trimming resistor R761 for OmV DC. For other channel connect a hich-sensbility voltmeter between 4718 and chassis; then, adjust R762 for OmV DC. 7, PERFORMANCE VERIFICATION Test Procedure [AL Tost Equipment Reter to Table 1 for required test equipment. 8, Preliminary Procedures 1. Make the test setup shown in Figure 1 with the instrumert controls set in the following positions Line Switen off Variable switeh variable Watt Meter Switch on Variae O (Fully Cow) Load Bohms (05 mis ~ off) Audio Generator Frequency TkH2 06 $6 Figure 1. AC Power Cont! Box Simplified Schematic‘Output 5V range Gain Minimum AG Volt Meter 30V range 2, Make sure that connections between the resistive load and the system terminals of the Model 1040 have negligible resistance compared with the resistance of the load itself, Appreciable resistance in wiring adds to the total load, resulting in inaccurate measurements of output 3. Connect amplifier output to load and connect AC cord to line poster. Connect a shorting plug to the PHONO INPUT jack of the Model 1040. Romove the top cover. ‘Total Hum and Noise Test \With shorting plugs connected to the PHONO INPUT jacks and 2 8.ohm resistive load connected across the speaker system output terminal, eonnest a distortion analyzer scross the load, NOTE: In this test and tests that follow, if distortion analyzer used does not contain a builtin voltmeter, a VIVM may be substituted. 2, Set the distortion analyzer controls for voltage measurements and apply power to the ‘amplifier. Set the VOLUME control fully CCW. Set the SELECTOR switch to PHONO. 3. Ifthe distortion analyzer indicates more than 1.0mV, refer to the trouble analysis section of this manual. 4, Set the VOLUME control fully CW. If the distortion analyzer indicates more than 15mV fer to the trouble analysis section of this manual D. Maximum Power Output 1. Connect the audio oxilator to the AUX input. Set audio osellator frequency to TkH2, Set SELECTOR switch to AUX, 2. With the distortion analyzer connected across the output load (8 ohms), set the analyzer on the 30V AC seal, 3. Turn the analyzer on and increase the audio oscillator output to 150mV, and verity the analyzer indicates about 12.6V, Harmonie Distortion Test Set the frequency of the audio osllator and the distortion anelyzer to 20kH2, Set the controls ofthe analyzer for voltage measurement on the 30-volt scale. ‘Adjust the audio oscillator output level until the analyzer meter indicates 126 volts, Switch the distortion analyzer to Set Level ~ Manual mode, and adjust SENSITIVITY for full scale reading on O—1 scale. ‘5, Measure th total harmonie distortion with the analyzer and verify itis less than 0.3% NOTE: Any paratite oscillation in the amplifier will be displayed on the oscilloscope when ‘capacitance is switched into the load 6. Switch the distortion analyzer back to SET LEVEL MANUAL. (Do not agjust sensitivity of analyzer) 7. Change the frequency of the audio oscillator and distortion analyzer to TkH2. Adjust audio oscllstor output as necessary to have a full sale reading on the 0-1 scale on the analyzer. 8 Moasure the distortion, varitying itis no greater than 0.3% 9 Repest steps 7 and 8, changing frequency to 20H. Distortion should be no more than 0.3%. 1 F 1 eee 0. Check for paraiticostillations; there should be none. Channel Separation ‘Set an audio otilator to 20kHz, Connect the aut oscillator to channel L AUX input only, with shorting plug (10 kohms) in channel R AUX input. Connect distortion analyzer to SPEAKER output terminals channel L 2. Adjust oscilator output 1V. 3. Attonuate the VOLUME control until 10W (8.9V) postion on distortion analyzer; then, set ‘the distortion analyzer to O48.4. Measure channel R output. Distortion analyzer should indicate ~200B or grester. 5. If indication Is less then —304B, remove input wires which connected SELECTOR to preamp, board; then, reech out the best location. 8, TEST EQUIPMENT REQUIRED FOR SERVICING Table 1 lists the test equipment required for servicing the Model 1040 Stereo Console ‘Anplifie. The wettmeter, AC voltmeter, and variae may be assembled asa test fixture as shown “chematiclly in Figure 1, and the load resistors and AC ammeter may be asembed into a second test fixture as shown in Figure 2 ‘Manufacturer and Model No, NOTE: Less than 0,02 percent | source. residual distortion is raquired.) Lo Tor equivalent) Use Distortion Analyzer Hewlett Pockard, Model 331A | Measures distortion and or 333A stage of amplifier output. ‘Audio Oscillator ‘Weston Model GVO-100P Sinewave and equarewave Cxilloscope Tektronix, Mode! 603; Data, | Waveform analysis and Mode! 555 | troubleshooting, d ‘viv | RCA Senior VoltOhmyst, Voltage and resistance Model WV 98 surements jmpson, Model 380 Monitors primary power consumption of ampli ee ‘AG Ammar Commercial Grade Monitors amplifier outout (00 10 om) under shot ert condition. Line Voltmeter 1 Commercisl Grade Monitors potential of (0% 150 vie) a primary power to amplifier. Vrable Autotransormer | Powerstat, Model 1168 | Adjusts level of primary (00 140 vee, 10 6mps) = [loner aren, Shorting Plog ‘Ure phono plug with 600 ohms | Shorts amplifier input to across center pin and shell. | eliminate noise pickup. Fewer Supply Bieador | Commercial Grade | Biscraraes power supply fasistor (10 ohms at 1W) filter eapactors prior t0 lesssmbly or eistonce Saou and Resor | Coomucl rae ~~) Provides 8-ohm Toad for (6h 08%, 2500) amplifier output termination ‘Output Load Resistor | Commercial Grade Provides &-ohm load for (iat: 05%, 25087) amplifier output termination F ourput Load ‘vier — Provides capacitive lo for Gopaitr (0.5 ta instability checks AC Pover GontolGox | Opional Tien. Fabresie in| Monfrs and conola - accordance with Figure 1 primary power for amplife. Timplifier Output ‘Optional item. Fabrieatein | Provides various amplifier Load Box accordance with Figure 2 loade and can monitor shorted output, Table 1, Tat Equipment Required for Servicing=a $ ta io arenes i Figure 2, Amplifier Output Lotd Box Simplified Schematicsoot sioz FIO nro sma mona. woot ae ss012 ssa rare svar sva12 sa05 2, Front Pane Adjistments and Component Locations Sealer Fipure 4, Main Chase Component Locations (Top View)ana soot son wor an an Figure 5. Rear Panel Adjustment and Component LocationsPano Amplifier Assembly P400 ‘Component LoctonsFigure 10, Power Supply Assembly P8O0 ‘Component Locations Figute 13, Tone Conrl Assembly PFOY Component Locations ‘Assembly PSO1 Component Locations Figure 12. Speaker Switch Assembly PTOI Component Locations10 NoTEFigure 14, Exploded Mechanical Diagram9, PARTS LIST mis] mame | pan fee | ee | Se 2a] Sr | ass | ape | ts S| Ries |e Se SEIS |e | Gio | Extowoios | Elevow; Teor oom =texiov| pent caPacrrons ceo | orsrzzues | Pm “ota Sits | Exton | Ste; eorex | Ceo, diirr Moox sone | eon 5 BRSSSSIIES Mog | Hratazra | ene SE | EXtorons | fabs Hom-20x 50tata | raat wo. ‘esenrrion cae | ran wo. | pescnniow Hee | trot ae, me | anmens | tes S| ieee Sen” |/ke Sass ee reo | vor | Patan cancers fgamearee || tor | stave | ieee Ba | Res | | ere ome ae te ram | sroanie | sr00 SF | coven | Seo” Se Sy Ma | SSeae | ee Gio | eNepoes | Stay: lame; 3A [Git [pore | oan is | cae emenie=ELGEEy mal mem fe ak amg | | ane | terreno Saeed oe come | Emerranesenwes ad 2 ule eer gees |e ae 2 SS i SS S| eee | a Be. ik fe Be elee|e e a ae | Se =o Zss |= & 2 RBH S 2 = “|e | Se cee eee Be | are | meena | || ee E = ee ae won| menue | {ot on sen ta Seal eect S| Heme ad | sow comme cnc so. || S| Sez | Race cee ae | een |g || 7 | mize | va wou | mes | BEE a See | Se See eee ee fe | feet | me 1 | crags | tometer | rm | oven | Seco ee ise gs eo 2 tel) BSStas | cera | Ekewly can, frome, Sov Stoanoee | Ri tipt soem axes 19 410. TECHNICAL SPECIFICATIONS Gain ~ Phono (low level), iat ett coves 7848 Phono to recording output ss sss : 2 37aB High tevet 288 Input Impedance ~ Low tev! input Pheno a7 Kohms = High eve input 7 : 50 Kohms Input Sensitivity ~ Phono (Low) i : 21 mv Frequency Response +£2.48, 20 He to 20 kHz at rated power output Intermodulation Distortion CUI) Loss than 0.3% at rated power output ‘rom 20 Hz to 20 kHz with hoth channels riven (S.M.P.T.E.) Damping Factor ...ce-sssessseessesssesessesesseess Greeter then 20 into 8 ohms load Total Noise — From magnetic phono input Less than 2 5V equvalentinput at rated ‘0 power emp output ‘output into 8 ohms Volume Tracking edt aetaa ete Within 3.48 Rated Power Output (Continuous average per channel, all channels driven.) Power Output isa 2oWatts 4 ohms 2oWatts 8 ohms 18 Viatts 16 ohme Power Band 7 ‘20H to 20K PTH EST 7 03% GENERAL Power Requirements 7 120 Volts ~ 50/6042) (This unit can be converted by a qualified technician to operate on 110/220/249 “. 50/602), Power Consumption ~ at rated power eutput, both channels operating 125 Watts Idling power (volume control at 2er0) 20 watts Dimensions — Panel Width 14.178 inches — Panel Height 4.3/4 inches = Depth a INTIS inches Weight ~ Unit alone 16.4 tos — Packed for shipment 28.2 IbeSERVICE INFORMATION FOR EUROPEAN MODEL “The information contained herein includes the rear pane! and min chassis component locations, schematic digram, parts list and voltage conversion For the circuit description, alignment method and repairing hints, refer tothe original service manual ‘TABLE OF CONTENTS Rear Panel Adjustments and Facilites Locations 22 Main Chassis Component Locations (Top View) 7 22 ‘Schematic Diagram 3-24 Voltage Conversion 5 Parts Lit 28stan 00s 1003 sous son 005 sso Figure 18, Rear Pana kjastments nd Foctes Locations Figure 17. Main Chasis Component Locations (Top View) 2VOLTAGE CONVERSION ‘This mode! is equipped with a universal power transformer to permit operation at 110, 120, 220 and 240 V AC 50 to 60 He. To convert the unit tothe required voltage perform the following steps (1) Remove the ld (19) (2) Change the jumper wires a ilustrated below for the required AC voltage. CAUTION: DISCONNECT POWER SUPPLY CORD FROM AC OUTLET BEFORE CON: VERTING VOLTAGE. SLAKKeKaiaiaia alsialsieilcilcle OKA) Kel aKa ola aKa kes Kel Kalo | \ — _ For 120V Operon enehenchehialo en ellelieliallelaliello eke . | for 220V Operon For 40V Operation Figure 18. Voltage Conversion Chart 28 2% PARTS LIST