Professional Documents
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DGG LTD Glass Glazing Risk Assessments
DGG LTD Glass Glazing Risk Assessments
DGG LTD Glass Glazing Risk Assessments
2.1 INTRODUCTION
The forms used are for assessing risks with the objective of identifying control measures which achieve Residual
Risks of Nil, or Low. Its main advantages are:
a It is an aid to the assessment process which also provides a record of conclusions and judgements.
b The process is geared to identifying practical measures.
c It is relatively easy to review and correct any errors in judgement over risks and measures, or any omissions of
hazards and hazard effects.
Date: 08/02/2018
Assessed By: Jake Lee
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Unloading of Commercial vehicles
Glass being dropped Cuts to feet/legs: L L L 1. Use lifting aids wherever practicable. Do not L
during manual handling attempt to lift excessive weights manually.
operations 2. Ensure that a full appreciation of the size,
Amputation; toes H characteristics and weight of the load is made
prior to starting operations.
M 3. Wear protective footwear and aprons.
Operatives/Passers- by Head Injury: H L M 1. Ensure that adequate clearance is left around the
being struck by Fractures: M M vehicle and working routes
manually handled or Cuts, bruising: L L 2. Ensure that only authorised personnel are in the
suspended loads. vicinity of the operation and that correct protective
clothing is worn.
3. Ensure that the task is supervised and controlled
by a nominated, competent person.
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Incorrect loading of Crushing: H L M
vehicle causes load to Head Injury: H L M
topple during operation Fractures: M L M
or in subsequent transit. Cuts, bruising: L L L
Traffic Incident: H L M
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
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Site Glazing - Ground/Same Level - Minimum Lift
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Glass being dropped Crushing: H H M 1. Before unloading glass from the vehicle ensure L
during unloading or Fractures: M M M that the route from the vehicle to the site is as
whilst being manually Cuts & Bruises: M L clear as possible, and that as far as is reasonably
transported from the practicable the general public are warned of the
vehicle to the site. potential hazard.
2. Where it becomes necessary to carry large sheets
of glass through public thoroughfares such as
shopping precincts, guides should attempt to clear
a safe route through.
3. Ensure that sufficient personnel are available to
carry the load safely.
Injury caused during Eye damage: H H M 1. All work is to be carried out under supervision. L
removal of broken glass Amputation: H H M 2. Protective clothing and equipment is to be worn.
from frame and Cuts and bruising: L L L 3. Induction and on-going training addresses glass
subsequent boarding Strain injury: M M L handling techniques.
and re-glazing.
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
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Site Glazing - Working from Access Equipment - Extra Lift
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Glass Cutting and Processing
Collision with Serious Head Injury : H L M 1. Ensure that only trained and authorised persons are L
suspended glass loads. Amputation: H L M allowed to operate cranes or mechanical lifting gear.
Lacerations: L L L 2. Ensure that operatives are instructed in the use of all
types of lifting equipment and ancillaries e.g.; wire
ropes slings, chains and lifting frames and are shown
how to safely attach and detach them from various
types of loads.
3. Ensure that as with all handling procedures, suitable
and adequate PPE is worn at all times.
4. Ensure that personnel are not allowed to stand under
or pass directly underneath suspended loads.
5. Ensure that where glass is being handled floor areas
are left free of obstructions, thus allowing operatives a
means of escape should an accident occur.
Injury from manual Amputation: H L M 1. Ensure that operatives are properly and adequately L
handling operations Lacerations: M L M trained in glass handling techniques.
Strains: L L M 2. Ensure that as with all handling procedures, suitable
and adequate PPE is worn at all times.
3. Ensure that floor areas are kept clean and tidy.
4. Ensure that adequate personnel are assigned to
manual handling operations, and whether possible
always use mechanical lifting as opposed to manual
handling.
Injury caused by: Strangulation: H L M 1. Ensure that only trained and authorised persons are L
entrapment in Amputation: H L M allowed to operate, service or carry out maintenance
rotating Eye/Facial Injury: H L M on machinery
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machinery. Lacerations: H L M 2. Ensure that operatives are properly trained in the use
Injury caused by: Fractures: M of machinery.
flying particles from 3. Ensure that dangerous parts of machinery are suitably
drills, wheels or and adequately guarded and that the use of machines
with guards removed is prohibited.
discs. 4. Ensure that pre-start up checks are carried out e.g.; to
confirm that emergency cut-outs are operating,
correctly.
5. Ensure that loose clothing or hair is not allowed to
come into contact with dangerous moving parts.
6. Ensure that appropriate PPE is worn at all times when
operating machinery.
7. Ensure that operating areas around machinery are
kept clean and free of obstruction.
8. Ensure that unauthorised personnel, e.g.; office staff or
the public are not allowed in the vicinity of dangerous
machinery.
9. Ensure that appropriate warning signs are suitably
positioned and kept clearly visible.
10. Ensure that machinery is maintained in safe working
condition by persons competent to carry out authorised
maintenance
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
Welding
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Hazard Hazard Effect x Probability = Risk Minimise By Residual
Electrocution Death: H L M 1. Observe all precautions as for general electrical safety L
Severe Burns : H L M 2. Use insulated flooring
Eye damage from the Irritation/Temporary M M 1. Ensure that only trained and authorised operatives L
effects of arc. impaired vision: L carry out welding and wear the correct PPE
2. Ensure the use of adequate screening.
Excessive exposure to Over-heating and burns of M M 1. Ensure adequate protection by using adequate PPE. L
ultra-violet radiation. the skin: M
Spontaneous Death or Severe Burns; H L M 1. Ensure that overalls are kept free of oil and grease or L
Combustion other flammable materials.
Explosion. Death: H L M 1. Ensure that welding is carried out away from sources L
Severe Burns: H L M of open explosive/flammable substances.
2. Ensure that all tanks and vessels containing
flammable materials are thoroughly purged before
welding takes place.
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
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Hazard Hazard Effect x Probability = Risk Minimise By Residual
Falls from Roofs Death: H L M 1. Ensure that operatives are aware of the precautions to L
Fractures: H L M be taken when working at height.
Abrasions: M L M 2. Fix a prominent permanent warning notice at the
approach to any fragile roof.
3. Never walk on fragile material such as asbestos
cement or glass.
4. Never walk on valley gutters, roof ridges or purlins.
5. Use crawling boards.
6. Unsure the edges are protected by parapets or guard-
rails.
7. Unless absolutely necessary do not go onto roofs in
bad weather.
Electrocution from Death: H L M 1. Follow general safety rules for working with electricity. L
portable tools. Severe Burns: H L M 2. Ensure that all tools and equipment are tested for safe
use.
3. Wherever possible use 110 volt transformers.
Falls from Ladders Death: H L M 1. Ensure that ladders are secured against slipping by tying
Fractures: H L M at the top and wherever possible secure at the sides and L
at the foot. As a minimum, where it is not possible to lash
Abrasions: M L M a ladder it must be footed.
2. Ensure that ladders extend at least 1 m above the
landing place, or the highest rung in use.
3. Arrange ways of carrying tools and materials up and down
so that both hands are free to grip the ladder
4. Ensure that ladder stays or similar devices are used to
avoid placing ladders against a fragile surface such as
plastic gutters.
5. Never place ladders where there is danger from moving
vehicles, overhead cranes or electricity lines.
6. Ensure that ladders have level and firm footings. Never
use unsteady bases such as oil drums, boxes or planks.
Do not support ladders on their rungs.
7. Ensure that extending ladders have an overlap of at least
3 rungs.
8. Set ladders at the most suitable angle - a slope of 4 units
up to each one out from the base.
9. Ensure that ladders are regularly checked for defects.
Never use damaged or homemade ladders. These must
be taken out of use and destroyed or repaired.
10. Follow similar rules with stepladders and trestles.
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Injury during transport & Amputation : H L M 1. Ensure that all operatives are adequately and suitably L
handling of trained in handling techniques and that wherever
Lacerations: M M M
materials/components possible mechanical lifting is used as opposed to
Strains: M M M
Abrasions: L L L manual handling.
2. Ensure that routes to and from vehicles and working
areas are free of obstruction and that where possible
measures are taken to warn the public of the transit of
materials.
3. Ensure that the appropriate PPE is worn.
4. Ensure that teams are given clear unhurried
instructions by one nominated, competent person.
Falls from Mobile Scaffolds Death: H L M 1. Ensure that supplier's instructions are adhered to when L
erecting scaffolding and towers and that it is carried out by
Fractures: H L M competent persons.
Abrasions: M L M 2. Ensure that during windy weather mobile scaffolds are tied to
the building, anchored and outriggers are fitted.
3. Ensure that all guard-rails and toeboards are fitted.
4. Ensure that safe means of access is provided to the working
platforms.
5. Ensure that mobile towers are used on firm and level ground.
6. Ensure that the working platform is clear of people and
materials when being moved. Move only by pulling or pushing
the base.
7. Ensure that wheels are fixed to the scaffold, turned outwards
to provide maximum base dimensions and wheel brakes are
locked on.
8. Ensure that the working platform is not overloaded.
9. Ensure that the tower is tied to the building if it must be left
unattended
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
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Hazard Hazard Effect x Probability = Risk Minimise By Residual
Inadvertent Ingestion of Poisoning: H L M 1. Ensure that personnel are trained to read and L
hazardous substances. Tissue damage: M L M understand labels on substances prior to use.
2. Ensure that personnel are trained in the awareness
of the potential hazards of swallowing harmful
substances.
3. Provide adequate information and training to
encourage all employees to wash their hands
thoroughly after using chemicals.
4. Keep food and drink away from working areas.
5. Ensure that adequate supplies of clean water are
available.
6. Ensure that personnel are trained to understand that
aspiration (vomiting) should never be encouraged or
forced if harmful substances have been swallowed.
The substance can cause at least as much damage
on the way back up as it did during digestion.
Aspiration has been known to cause cardiac arrest.
Damage to eyes by Irritation: L L L 1. Ensure that personnel are trained to read and L
Hazardous substances Temporary or understand labels on substances prior to use.
2. Ensure that adequate and appropriate eye protection
permanent blindness: H L M is available and used in accordance with the
manufacturer's instructions e.g.; Health & Safety
information on Product Data Sheets.
3. Ensure that an adequate supply of clean water is
available for rinsing/washing.
Skin damage caused Irritation: L L L 1. Ensure that personnel are trained to read and L
by prolonged contact. Tissue Damage: L L L understand labels on substances prior to use.
2. Ensure that adequate and appropriate hand
Dermatitis: H L M protection is available and used in accordance with
Allergic reaction: H L M the manufacturer's instructions e.g.; Health & Safety
information on Product Data Sheets.
3. Ensure that personnel are trained in the use of
barrier creams and that they are available for use.
4. Ensure that personnel are trained in the correct
handling procedure for chemicals e.g.; do not tool
cartridge sealants with the finger.
5. Provide adequate information and training to
encourage all employees to wash their hands
thoroughly after using chemicals.
6. Ensure that adequate supplies of clean water are
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available.
Injury caused by Irritation: L L L 1. Ensure that personnel are trained to read and L
inhalation. Tissue Damage L L L understand labels on substances prior to use.
2. Ensure that adequate ventilation is available.
Death: H L M 3. Avoid working in confirmed spaces if at all possible.
4. If necessary or requested provide adequate PPE
e.g.; masks.
5. Never mix chemicals unless it is safe to do so (refer
to Data Sheets) - mixing household bleach and toilet
powders forms chlorine gas which can be lethal.
Final Assessment: Safe to proceed with task in accordance with the recommended safety measures. Overall Risk Low
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Method Statement
This method statement is to be read in conjunction with the attached
risk assessments and the Didcot Glass & Glazing Ltd
Health and Safety Policy.
Line Manager: Jake Lee Position: Managing Tel: 01491 834 038
Director
All operatives using power tools are to have received suitable and
sufficient training in the use of the equipment. Only those considered
competent to use such equipment shall be permitted to operate such
tools.
All operatives are also to receive training in safe working practices for
work at height and are to be advised that the use of step-ladders/ladders
shall only be used where there is no other suitable alternative, such as full
access scaffold, mobile tower scaffold or MEWP.
Sequence of 1. Liaise with the client prior to the start of works to determine start
Operations dates and durations for the works. Advise the client of the hazards
associated with the works.
2. Ensure all materials, parts and equipment have been ordered and
are available for the start of works.
4. Carry out a visual inspection of the work area to ensure that the
required works are as per the specification and that no additional
works or materials are likely to be required. Check to see if any
suspect substances, such as asbestos are present. If additional works
are required, or any suspicious substances have been identified,
contact head office immediately and advise the client.
5. Deliver all parts and materials to site, ensuring that appropriate care
is taken when manual handling large, heavy or awkward shaped
objects, such as heavy glazed units.
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Door Replacement/Installation
7.
This should be carried out in strict accordance with the
manufacturers' recommendations and in the sequence specified by
the manufacturer. Before starting work ensure that the correct door
and frame sizes have been supplied, together with all the necessary
ironmongery, locks and fixings etc.
Sequence of
Operations
8. Where applicable any existing door should first be removed by removing the hinges
from the door frame. The existing door frame can then be removed from the wall; this
will be done by cutting through the frame and levering the frame away from the wall
with a wrecking bar.
9. Carefully remove all old fixings and other parts of the door frame assembly from the
wall and dispose of safely in the site skip.
10. Prior to the fitting of the new door and door frame, the walls must be checked to ensure that
they are sound and secure, and suitable for the fittings to be used. Where sections of the wall
are damaged or are not suitable, the area should be made good or alternative fixings used.
11. Clean the area and prepare the recess for the installation of the new door frame. Fit the frame
into position, ensuring a tight fit, checks should also be made to ensure the frame is plumb
and square.
12. Use packers where necessary to secure and level the frame in position and then drill through
the frame into the masonry/stud wall for the frame fixings. A minimum of 3 frame fixings
should be used on each element of the door frame.
13. Once the frame fixings have been inserted and securely fixed /tightened, any voids at the back
of the frame should be filled with expanding foam to provide added protection against the
weather/water ingress and from unwanted noise.
14. The door hinges can then be fitted to the frame and the door hung on the frame and the door
furniture added, this will involve simple hand tools and electric screwdrivers etc.
15. The glazed panels can then be carefully lifted into position, grip gloves should be worn at all
times when lifting glazed units and for large panels a minimum of 2 persons should be used
to lift and secure the panels in place. The use of suction lifters should also be used to provide a
safe and secure grip when lifting large and heavy glass panels/units.
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Sequence of 16. The door should then be tested to ensure that it opens and closes
Operations smoothly without rubbing or catching, if necessary the hinges and
door should be adjusted to ensure a suitable fit.
17. Once the door has been suitably adjusted, the remaining door
locks, handles and other ironmongery can be fitted into the pre-
formed recesses and secured into place.
18. The door frame should then be trimmed and sealed both internally
and externally and the area cleaned and made good.
19. Remove all rubbish, scrap and waste materials/packaging from the
premises and dispose of appropriately. Thoroughly vacuum and
clean through the area and all transit routes leaving the property in
a clean and tidy state.
Window Installation
21. Before starting work ensure that the correct window sizes have
been supplied, together with the necessary fixtures and fittings.
24. All work will generally be carried out from the inside of the
property, however, where work is being carried out on floors other
than the ground floor, or where work is carried out on the ground
floor and level of the ground outside of the window is more than
1.5m below the sill height AND where the internal sill height is less
than 910mm (or 950mm on properties constructed after April 2005)
above the internal floor level, then additional measures must be
implemented to safeguard against falls through the open window
aperture. This is to ensure compliance with the Work at Height
Regulations 2005. In such instances where the sill height is below
910mm (or 950mm on new properties) either a temporary hand rail
at 950mm must be erected; or those carrying out the works, must
wear a full body harness with a lanyard attached to a suitable
anchor point.
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Sequence of 25. Prior to the fitting of the new window and window frame, the walls
Operations must be checked to ensure that they are sound and that any old
fixings have been removed and disposed of. Where sections of the
wall have been damaged or are not suitable, the area should be
made good or alternative fixings used.
26. Clean the area and prepare the recess for the installation of the
new windows. Fit the new window frame into position, ensuring
a tight fit and ensuring that the frame is plumb and square.
27. Use packers where necessary to secure the frame in position and
then drill through the frame into the masonry wall for the frame
fixings. A minimum of 2 frame fixings should be used on each
element of the window frame, though for long windows additional
fixings will be required.
28. Once the frame fixings have been inserted and securely fixed
/tightened, the back of the frame should be filled with expanding
foam to provide added protection against the weather, water
ingress and from unwanted noise.
30. Once the windows and frames have been installed, the glazing
units can be inserted. Each unit should be installed and secured into
position with the appropriate beading/seals. The glazed panels can
then be carefully lifted into position, grip gloves should be worn at
all times when lifting glazed units and for large panels a minimum
of 2 persons should be used to lift and secure the panels in place.
The use of suction lifters should also be used to provide a safe and
secure grip when lifting large and heavy glass panels/units.
31. The windows should then be tested to ensure that they open and
close smoothly without rubbing or catching, if necessary the hinges
should be adjusted to ensure a suitable fit.
32. The window frame should then be trimmed and sealed both
internally and externally and the area made good.
33. Upon completion of the works, Didcot Glass & Glazing will remove
all rubbish, scrap and waste materials/packaging from the premises
and dispose of appropriately. Thoroughly vacuum and clean
through the area and all transit routes leaving the property in a
clean and tidy state.
34. Care must be taken to ensure that the glass is not broken and that
when handling glass and windows, that appropriate gloves are
worn.
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Sequence of 35. Didcot Glass & Glazing have a a Tidy Site is a Safe Site policy and
Operations in this respect all employees are required to remove and dispose of
waste as it is generated, leaving a clean and tidy site at all times. All
waste is to be segregated where applicable and placed into the
appropriate waste containers/skips. At the end of each working
day, a check is to be made to ensure that all waste has been
removed from the site and placed into the appropriate waste
containers/skips and that the site is left in a clean and tidy state.
Temporary At the end of each shift, ensure that all working areas are left tidy, safe
Supports and Props and secure and remove or cover anything which may constitute a trip
needed to facilitate hazard, or result in a danger to other workers/persons.
the works:
Method of Access Access and egress to the working area will be via the front/rear doors
and Egress to the of the premises, access to the first floor will be via the internal
work area: staircase.
In areas where external access is needed all work will be carried out
from full access scaffolds or tower scaffolds, the use of ladders will not
be permitted for use as a working platform.
Harmful
Hazardous For the
Substances: Harmful/ Very Environment Highly Explosive
Irritant Corrosive Flammable
Very
toxic Oxidising
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Applicable: No Yes No No No No No
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Required Personnel Other:
Protective Equip.: YES YES
1. Hi-Viz
2. Coveralls
YES 6.
7.
8.
Matt Foley
A first aid box is available within
First Aid Box Location: each of the company's vehicles.
First Aid
Facilities:
First aid
Location of Nearest Hospital:
Milton Keynes Hospital
T: 01908 660033
Standing Way, Milton Keynes, Buckinghamshire, MK6 5LD
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Other Information All plant, machinery, tools and equipment will be inspected on each
& Comments: occasion before it is used and in accordance with the manufacturers and
statutory requirements. If any defects are identified, the equipment
shall be taken out of use and replaced.
Didcot Glass & Glazing are aware of the potential health hazards
presented by hand arm vibration (HAV) and whole body vibration
(WBV), the use of tools such as angle grinders which can be responsible
for HAV will therefore be limited to reduce the effects of HAV, a limit of
10 minutes (max.) will be placed on the usage of such tools for each
individual. There must then be a break of at least 20 minutes before the
tool, or another similar tool is used again
Other Information The use of low vibration tools will be utilised where possible, only low
& Comments: vibration models will be purchased and when tools are being hired,
consideration is to be given to lower vibration models.
All work will be undertaken by qualified competent persons with experience of the
type of work described above, and in all cases in full accordance with the company's
Health and Safety Policy.
Date: 08.02.2018
Signature: JParish
Action Note if Applicable:
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Method Statement Briefing Record
Date: TBC
Name (Print) Signature Date
Matt Foley
Adam Lee
Adam Brazier
We (the undersigned) have read and understood the attached method statement and will comply with the specified requirements and control
measures. If the work activity changes or deviates from that originally envisaged, we will seek further advice and request an amended method
statement.
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