AIRPORT AUTHORITY

HONG KONG

Three Runway System Project

Contract 3310
North Runway Modification Works

Material Submission

For

Gate Valve, Air Valve, DI Pipe and Fitting

MSF/00017

Revision No.: B
Three Runway System Project Contract 3310 :
North Runway Modification Works

Test Report Contents

1 1273 Double Air Valve .......................................................................................... 24
2 Gate Valve for DN100-300 .................................................................................... 56
3 Gate Valve for DN350-450 .................................................................................... 62
4 Class K9 DI Pipe ................................................................................................... 136
5 Class K12 DI Pipe ................................................................................................. 150
6 DI Fitting.............................................................................................................. 164
7 Cement Mortar Lining......................................................................................... 245
8 DI Pipe ................................................................................................................. 255
9 DI Pipe Coating ................................................................................................... 270
10 DI Coupling.......................................................................................................... 331
11 DI Flange adaptor ............................................................................................... 338

Document No. MSSF/00045A Page 2

Title of Submission: Material Submission for Gate Valve, Air Valve, DI Pipe and Fitting (Rev. A)
Submission No.: CFJV/3310/M/00198/A
Comments by: Airport Authority Date of Comments: 21-Dec-2020 Comments Ref. No.: AA Ref: CFJV-TRANSMIT-000469

DOCUMENT /
ITEM DRAWING
COMMENT CONTRACTOR’S RESPONSE
NO. REFERENCE
NO.
Air Valve

1. General Please specify which type and size of air valve you propose. Please refer to the attached page.15
Please page.14

Gate Valve

1. General Please specify which type, grade and size of gate valve you propose. Pleaserefer
Please referto
tothe
theattached
attached page.51-54
page.50-53

2. General Please provide test certificates as stated in A14.19.12 Pleaserefer

Please referto
tothe
theattached
attachedpage.56-67
page.55-67

3. General Gate valve for pipes larger than DN350 seems missing. Please provide. Pleaserefer
Please refertotothe
theattached
attachedpage.53-54
page.52-53

4. WSD approval Please provide valid WSD “General Acceptance” letter. Please refer
Please refer to
to the
the attached
attached page.70-73
page.69-72
letter

-1-
Title of Submission: Material Submission for Gate Valve, Air Valve, DI Pipe and Fitting (Rev. A)
Submission No.: CFJV/3310/M/00198/A
Comments by: Airport Authority Date of Comments: 21-Dec-2020 Comments Ref. No.: AA Ref: CFJV-TRANSMIT-000469

DOCUMENT /
ITEM DRAWING
COMMENT CONTRACTOR’S RESPONSE
NO. REFERENCE
NO.
DI Pipe & Fittings

1. General Please specify which BS standards, pipe class, pipe sizes, pipe fittings, external Please refer
refer to
to the
the attached
attached page.82,93,95-123
page.81,92,94-122
Please
coating, and internal linings you propose in the catalogue.

2. General Please note that the D.I. pipe shall be lined with cement with epoxy coating Pleaserefer
Please refertotothe
theattached
attachedpage.284-285
page.160-161
according to AGMWS Clause 14.3.2. No WSD approval letter is found for this epoxy-
coated pipe material, please provide.
3. General Please provide the product data sheet for each and every product used in the coating Please refer
refer to
to the
the attached
attached page.293-296
page.88
Please
system proposed in accordance to GMWS A14.4.14

4. General Please provide test certificates of proposed DI pipes and fittings in according to Please refer
Please refer to
to the
the attached
attached page.136-272
page.135-155
GMWS & AGMWS A14.4.16

5. WSD approval Please provide valid WSD “General Acceptance” letter. Please refer to the attached page.284-289
page.160-165
letter

6. Manufacturer’s Please provide the manufacturer’s recommendation for the cut and repairing Pleaserefer
refertotothe
theattached
attachedpage.131
page.130
Please
recommendation of the pipe

-2-
Title of Submission: Material Submission for Gate Valve, Air Valve, DI Pipe and Fitting (Rev. A)
Submission No.: CFJV/3310/M/00198/A
Comments by: Airport Authority Date of Comments: 21-Dec-2020 Comments Ref. No.: AA Ref: CFJV-TRANSMIT-000469

DOCUMENT /
ITEM DRAWING
COMMENT CONTRACTOR’S RESPONSE
NO. REFERENCE
NO.
A.O.B

1. Please propose all required sizes of pipes, fittings and valves in according to the Under separate submission
working drawings. E.g. check valve etc.

2. Please follow GMWS 14.4.2 for submitting the proposed pipes, joints, fittings for Noted
water supply pipework.

-3-
Three Runway System Project Contract 3310 :
North Runway Modification Works

Product Description

Document No. MSF/00017/A

 AVK/Glenfield

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Azm‘il’fii’l W W Wm?!“ Sfliifill’ms

APEX Air
APEX Air ReⅡ ef V¤
Relief lves
Valves
The APEX
The APEXrc,nge
range h¤hass beθ
been n evoIˇ ed fro"∩
evolved C1ENFIELD′ s wide
from GLENFIELD’S experience assm¤
Wide experieoce¤ rkeI
market
Ieoder in the
leader Ihe design
desig"¤andnd m¤ nuhclure of¤
manufacture reⅡ efˇ
of air:r relief oIves¤
valves nd iis
.and devθ Iopme"Ih¤
its development hass
been subiec,ed
been subiectedI°to extensive bor。 Iorr。
laboratory
exIensive I¤ nd fieId:nvesⅡ
and goions
field investigations.
The APEX
The APEXr。range is a r¤ sed seIecIiom°
rationalised selection offˇ oIˇ es i"corρ
valves or¤ 9i"g the
incorporating IheGLENFIELD
CLENFIELD
"ge is¤
'AEROKINETIC’ PRINCIPLE、
INETIC′ PRINCIPLE, ao further
"o"oⅡ fv"her development
deveIopmenI of9he ρroˇ e0GLENFIELD
of the proven GLENFIELD K:neIic
Kinetic
^ER0κ and which ensures a better performance
pri"cipIe¤
principle ormo"ce byI¤ rge ori】
by large orifice valves.
ce VoIves。
"d which e"sures o beIIer pe亻

—-—E—3
日g No.
Fig. No12`2Dovb e0ri6ce
I272 Double APε
Orifice APEXX Air Relief
Re"ef F:g N°
Fig. N o . 1282
1282 APEX
APEXDovble
DoubleClvsler
Cluster Air
Air
Valve
Volve w;Ih ButterflyV¤
withBv"erfly lve Isolator.
Valve lsoIoIor Relief
Relief V¤ wilh Butterfly
ˇe with
Valve Valve
Bv"erfly V¤ lve Iso|o忄 or
Isolator.

TYPEs AND
TYPES AND DuTIEs・ JAEROKINETIC'PRlNCI
DUTIES ° 'AEROKINETIC' PLE
PRINCIPLE
TYρ Es AND
TYPES AND DVTIEs
DUTIES pRINCIPLE
INETlC′ PRINCIPLE
’AEROKINETIC'
Three lypes
Three typesore areoˇ o"oblθ for varying
available
^ER0κ
The C,1ENFIELD
ˇorying The ⅡAerokinel c・ prtnc;ple
GLENFIELD ‘Aerokinetic' principle of of 忄he or,ftce
the To°
orifice. To achieve
chieˇ θ Ihe desired
the de蓟 action
red ocl on
duties:-
dvIies: l° rgθ orfce
large orifice oir
air re"efˇ o丨 ˇ
relief valve e opθ r° I:° n
operation detnα nded by
demanded byIhθ 'Aerokinetic'
the .人 θrok;neⅡ principle
p`inc9pIθ
c・

preˇ θnIs premature

prevents PremoIvre cIosvre
closure wh"e
while air°ir isis sh¤ ping of
speci° l shaping
special ofihθ ˇolˇ e float
the valve fIoo9ond
andIhθ
the
11. smo"
Small0rifito
Orifice -for for ov9omoⅡ Co"y being
automatically being re丨 e° $ed from
released ρipe“ nθ Wiih
from oa pipeline. With iniern° l body
ˇo|ˇ θ internal
valve b° dy profile °re necessary
ρr° f;e are necessory
了e丨 e0sing air
releasing ¤ir accumulating
otcvmVIoiinθ in pipelines
pipe"nθ ‘ conventional
Conˇ en"onoIIorge largeor orifice
fice volˇ
valveses Ihere
thereis is oa osis
as is pos Iioning ofIhe
positioning oI relative
float
of thefI° reIo"ve to
lo|he
the
dvring norm°
during w° rking conditions
normall working tond"ions lo to risk
risk of lnoIvre cIosvre
premature
of prθ closureond
andsVb‘ eqveo9
subsequent ˇo丨 ˇe|nIe9
valve thvs,when°
inlet. Thus, when air isdi÷
ir is ,chorging'
discharging,
Preˇ enl accumulations
prevent oCCVmVIo"on; of °f air
oir in9e亻
interfering inconˇ eniθ n‘ os Whon
er|ng inconveniences. Whenconˇ enl on¤ 丨
conventional ˇ o丨 ˇ
valveses Ihe resultant
the resv"onI direction
direc"on ofIhθ oorodyoomic
of the aerodynamic
w"h pipeflow
with ρ penow c¤ poc;″
capacity. di∝ hofge oi`oI°
discharge high roIe
air at a high rate dvring
duringlhe then丨filling downwards
fortes isisdo、
forces ˇnword‘ and ond Iho thefIool
floatisis
of a
of woier main,
o water moin`9he float may
thefIoo9`η suddenly
oy svdden丨 y"ng
be
be $vb eded to
subiected lo ao downwards
downwords ood;ng
loadingwhich
which
2 . 1°
l a rrge
g e 0氵 i‘ ite -
Orifice ˉ for ovlomoiiCo"y caught
for automatically c° vghi vp the discharging
upininIhθ d;$chorting oir stream
airsife¤ m¤and nd increoses o‘
increases lhe emefgonI
as the emergentoir ˇe丨 oCily
air velocity
exhovsiing oir
exhausting from oa pipeline
air from 〃hen "it is
ρiρ e丨 ne、when is close
c丨 ose lhθ ˇoIˇ e before
thevalve before o"all oir
air hos
has been
been increo‘ es Air
increases. Aro9¤ eloo%θeven
nyˇvelocity,
at any ˇen;Is critical
itsc"“ Co丨
being f"θ
being filledd w"h
withwoIe△ ¤ir be氵
Ihe air
water, the ng exhausted
being exh⒍ v“ ed fromfrom the :ne When
Ihe line. Whenc丨 osed under
closed vnder ˇeIoci″ of about
velocity 30Om/sθ t`con
ob° v’ 300m/sec., canihFrefo`e
therefore
re丨 eosed oI
released at oasv“ icien"y high
sufficiently high ro|e
rate lo
to such
svch cond"ion%
conditions,ihoˇ oIve may
the valve moy not no9open
open bo sofeIy
be d|鸵 horged without
safely discharged w"hovIr。 k of
risk ofIhe刊 oo9
the float
ρreˇ enⅠ back
prevent pressure
botk prθ ssvre reslric9|on ″o9θ r again
of water
restrictionof、 ogoin oniil
until ihe∶ mp° t9ρ
the impact ressvre has
pressure hos been
been being tovghl
being caughtuρ in Ihe
up |n om ond
stream
airsIrθ
theoir and
inⅡ ow ro怡
inflow rate,-j or
orfof° vIomo"co"y ven"¤
for automatically ventilating reduced.
redvced cov$ing premoIvreˇ
causing premature valve closure.
olˇ e closvrθ
°pipeline
a when
ρ e|ne when
iρ it is
iiis bθbeing emptied
ing e`η "ng
ˇ¤
ofwater,
P"ed of、 le,
9he air
the oiri^"ow
inflowr° being$v矸
iθ being
rate icion"y hi9h
sufficiently Wilh a°nn APEX
highloto With APEXIorge largeorifice ˇ¤丨
orifice valve, ˇe, As
As the{^erokinet c′ principle
the 'Aerokinetic’ ρr nCiρ I0;sone$senlioI
is an essential
prevent
ρ reˇ en,↑ the
he dθ ˇ θ loPmen’
development 0fh|ghˇ
of high ocvvm
vacuum embod”
embodying ng lhe^erok
the nelk
'Aerokinetic’ p"ndp e`Ihefe
principle, there feo丨 vre o‘
feature of APEX
APEX^ir
Air RθRelief Valves es 9hey
they
pressvres ininIhθ
pressures the line. is rsk ofpremo9Vre
n° risk
is no of premature cIo‘ vre DisChorgin9
closure. p° ssess Ihe
Discharging possess ∶
the inherent "of VoIˇ
nherθ nI lneons
means for
foro丨 woys
always
"ne °i。 oro
air, or a m|xIvre
mixtureof of oir waterr spr°
and woiθ
air ond ” holding
spray, the
hotding ihe fl° °卜seσ lθ d large
float-sealed Iorge o"fices open
orificesopθ n
3 . DoubIe0"ficeˉ
3 Double Orifice - smallsmo"¤and nd lorgθ Ⅱfθ spθt"ˇ e of
or伍 te irrespective
large orifice ofil$ˇ eIo‘ i%c¤
its velocity, nn° I shut
cannot shvIihθ dvriog re|eose
the during releaseof °∶ °nd for
r and
of air for ensuring
ensuring
ˇ°lˇ e;inlθ
valves integrated
groIed in(o e unit
single
intoo asing丨 mbIy valve.
assembly
unil ossθ ˇ¤iˇ e Howe・
However the valve
/erIheˇ oIˇ ei|,ρ osiliˇ θ
is positively
|yc丨 osed closure
closed c|osvre when
whenwo|er risθ
water risess;n9heˇ oIves
in the valves.
and ng a
having
ond hov∶ o“ n9Ie PiPe"ne
single on
connection.
pipelineconneCi∶ when woIor
when waterr`o$Io""ihe
rises to lift thefloot
floatond
and seo丨
seal
Type
fiwn‘
L
|
ih
|
l

Fi° No
Fig. No. 9250
l250 Fig NNo
Fig. o . 1260
1260
sm¤ Orifice APEX
Small 0Ⅱ Ⅱce APEX
1° rgθ Orifice
Large APEX
"0""ce
Re"efˇ
Air Relief ValveAPEX
olˇ ew"h
with Air “ef Valve
Relief
A r Rθ Vo/e with
wIh Fig NNoo .1271Dovblθ
Fig. 0Ⅱ Oce APEX
1271 Double Orifice APEX
sCrewed inlet
screwed nleIfe"ve
ferrule. I I ireWed inlet
screwed
s【 n eIfe仃 de
ferrule. Air Relief
Air ew"h
Valve
Re"ef Volˇ Ⅱonged in丨
with flanged inlet.
el
 APEX Air
APEX Air ReIief Vglves
Relief Valves

sIzING AND
SIZING AND sELECTION
SELECTION DIsCHARGE CAPAC盯
DISCHARGE IEs
CAPACITIES

sm¤ Orifice Valves

Small
"0"fice VoIves sMAL10RlFICE
SMALL ORIFICE VALVEs
VALVES
0ne v¤
One lve size
valve size wiih
with oI9ern¤ I;ve orifice
alternative orifice sizes
sizes
covers pressures
covers pressures up
vp lo25
to 25b¤ ⅡThe′
bar. s9° nd° rd
The ‘standard
Curves for Fig.
CuIγ es fo「 Nos.
Fi臼 N° s 1250、 1251、 1252,
1250, 1251, I253¤and
I252、 1253 nd
ossembly′ is
assembly’ vn"w"ho225mm
a unit
is¤ with a 2.25mm di¤ o冖 伍ce
dia. orifice (° rlhe
for the sm¤ rificevalves
small orifice voIvesofofFig.
Fig Nos.
Nos 1271、 1272、
1271, 1272,
pressvresup
for pressures upto
io16b¤
16 bar.n 1273`1277、
1273, 1277, 1278
"°1278.

L¤ rge and
Large ond Double
DoubIe0riOce
OrificeV¤
Valves
lves
32 II |丨 !I
maX1wOrk
max. ng t
working \i
The svpe"or
The superior performonce
performanceofof APEX
APEXv¤ lˇ es
valves `
embodying Ihe
embodying the^erokine"c′ principle makes
‘Aerokinetic' principle mokes 2̀5b
2L

Φ 0●“ 0〓“°Φ〓0ΦΦeα Φ c〓Φα一

conven"onot sizing
conventional sizinglechniqves
techniquesin¤ pproprioIe
inappropriate.

/
2

4
g, 24

6
1
ˇe′’sizes’

8
Valve
V口 ¤reIhe
sizes′ are moXimvm me"ic
the maximum pipe
metric sizes
pipe sizes 3{ 5

for which thev¤

which Ihe re respectively
valves are
lves¤ respeC"veIy su"¤ bIe
suitable. D)

/
a
seIec"on shovld
Selection shouldIheref°
thereforere be
be m¤ de on丨
made hoI 3
on that 16b
16b

g as“ J
ˇ
bosis` except
basis, excepI where where airflow
¤irf ow copociIy
capacity ‘6 /
reqviremenIs¤
requirements re known,
are known'when9he
when thegr¤ phs m¤
graphs may y 8 /
hon80mm / 10b

厂独
be used.
be vsed Volve
Valvesize400is
size 400 iso仟
offered with an 80mm E
n° min° I fl¤
nominal nge size`
flange size, which
whichc¤
ered wi忄
can n be
be used
∪sed wiIh
with
(5% /
￠ Bl-
'
△

'
6b
Ihe80mm
80mmbr。
the
fire hydrant
fire hydronl Iee`¤
nch size
branch
tee, and
size of lhe reod"y
of the readilyov¤
isolation is by an
nd isoI¤
available
"obIem ?
n80Iη
80mm /
1/
(If320’?
'
彐 all
di¤ valve.
dia. ˇoIve Where
Where opp"c¤ "on involve
applications is by¤ pipelines
/
‘ 丽 Q4/6513
丝
larger than
l¤ rger ih¤ n900mIη
900mm dia. "onsinvoIve
dio volˇ es can
valves bepipe"nes
con be fittedin
fi"ed in 0o o2 0.2 04
0.4 060.6
dvsIers
clusters. Discharge
D sCharge oⅠ of Free DryAⅡ
Free Dry Air sld malmin
std. mVm n
see Fig
See No. 1282
Fig. N° 1282.

ENQVIRY DATA
ENQUIRY DATA
Enquiries or
Enquiries or orders
ordersfor APEX
forAPEX AirAir Relief
Relief V¤Valves
lves
sho∪ Id be
should be supported
svppo"ed wi9h
withinform¤
information relevant nI
LARCE0RIFICE
LARGE ORIFICE VALVEs
VALVES AND AND
lo the
to the following:
fo"owing∶ "on reIev¤ DouBLE oRIFICE
DOUBLE ORIFICE VALVEs
VALVES
ˇ

l V。
1. lˇ e type
Valve Iype byby catalogue
colologue nUmbernomber and ¤nd
(Broken curves
(Broken curVesfor Fig NNo
for Fig. o . I272)
1272).
descriplion
description.
234

Volve size
. Valve or¤
size or air req∪ iremenis
c¤ p¤ ciIy requirements.
ir capacity

. Valve
V¤ lve inlet
inleI flange size and
flonge size¤ Iion
specification.
ΦΦ●弼Φˇ"° Φˇ

nd specific¤
Pipe"ne pressures
. Pipeline pressvres-— moXijmvm
maximum working`
working,
minimum working。
minimum working andnd Iesl
test.
●ΦΦΦ〓

5 . Temper°
Temperature 丨vre conditions.
cond"ions
● Φ <一●●一

‘. Liquid
Liquidif olher than
if other lhon w¤water.
Ie∴
5
●

vi:

stadrn’r‘min 4 — I n fl o w
Φ〓舄 φ 志 ° Φ芑 拐

60
50 100
100 150
150 0峒
Outflow →
—>
Discharge of Free
0悔 ∞ a咱 o|,l Dγ Air
Fr∞ Dry 腓 $旧
stdm'tmin
m● lm n

N0TE:
NOTE:
It

e●

For siting
For s"ing°off Air Valves
Air V¤ |ves
E●

se refer
refer|op¤ ge
to page ll
只 J'

please
p|e¤ 11.
APEX
APEXAir
Air ReI:ef VoIves
Relief Valves
sUPPLEmETARΥ FITTINGS
SUPPLEMETARY FITTINGs
sURGE ALLEVlATI
SURGE ON
ALLEVIATION

Fig 1291
Fig. 1291Venied
VentedNon
NonReiurn
ReturnVoIve
Valve svrge AIIevi¤
Surge Alleviation
"on Alr Valve '
碰 0△
wlth 盯Rv
V.N.H.V 冖 Tank
Ta泳
Polnt of fluid H V

svρ plemenI¤ ry fittings

Supplementary f""ngs¤are
re¤available
v¤ to olIer
ble io alter
ihe APEX
the APEXch¤ cleris"cs to
characteristics
r¤ lo suit
sv" particular
"¤ ρo汁 iCVl¤ r
operating nd"ions
conditions.
oper¤ iing c°

Two f"Iings
Two fittings are ¤v¤ b|e lo
¤re available to assist 丨
¤ssisI in thehe
alleviation
o"evi¤ pipe1ine Bolh¤
of surge in a"¤
pipeline. Both are
re伍fitted
Iions where
situations
In siiv¤ where pipe"ne
pipelineprof"ec¤
profile can lead
n le¤ d
in place
in pl¤ "onof
ce ofsvrge
then°
oflhe in¤
rm¤ lcover
normal cover and cowl. "ed
ond cowI
Io water
to WgIer ColvIη
columnn separation
seporo"on onon‘o ap∪ mρ trip,
pump I冖 p`

high shockpressvres
high sbock can
pressuresC¤ gener¤ Ied when
be generated
n be when
lhe sep¤
the rOIed column
separated CoIumn reioins
reioins.
Piped0v"ets
Piped Outlets.
The APEX
The APEXv¤ lve combined
valve combined wiihwithVen丨 ed Non
Vented Non
ReIvrn VoIve¤
Return Valve allows air ir to
Ioenter
enIerthe
ihe pipeline
pipe"ne
freely on "ows¤
n`bvI
on separation,
seporo"。 butcontrols lhe expulsion
controls the expvIsion
of
of¤air as
ir¤ sIhe
the colvmn
columnreioins
rejoins.this
ThishosIhe
has theefecl
effect
creo"ng onanoir
of creating airb∪ 仟er between
buffer beween ihe column
the column
inierf¤ ces`red∪
interfaces, cing the
reducing lhe;mp¤
impact cl velocity
veIoC"y of the
of9he
reioining mn ond
column
rei° ining col∪ andlhethesvrge
surgepoIen"oI
potential ofof
Ihe system.
the syslem TheTheskeIch
sketch shows¤ lyp;c。 I profile
shows a typical prof"e
subiect
svbiecl I。 Ihe risk
to the riskofofseparation,
seporo"on`wh" e Ihe
while the
gr¤ ρh shows
graph showsIhe ¤ir floˇ
the, air flow poCily of the
capacity
v c¤ Ihe
¤rrongemenI
arrangement.

In situations
s"v¤ povrs may
where odour or vapours moy be
be
Fig.1292Imˉ
Fig. FIow Check
1292 In-Flow CheckV¤ Iˇ e
Valve
a "ons where
¤ probleIη
problem, odour
rge orifice
the large or v¤ cowl
orifice cowI can
con be
be
` lhe I¤
repl¤ ced by
replaced by oa p;pe
pipe arrangement
¤rr¤ ngeIη eni inIerˉ
inter-
conneded w"h
connected withIhe
thesm¤
small orifice.
"orilce

This fitting
This f""ng is
is used
used in
in situations
s"vo"ons whe氵 e lhe
where the
hydr¤ v"c gr¤
hydraulic dienI falls
gradient fo"s below peakk poinl
beIow¤a pe¤ point
during normal
during n° rm¤ Ioperations nd where
opero"ons¤and where¤air inflow
irinf ow
wOuId¤adversely
would 仟ec丨 the
dverseIy¤affect he surge
丨 surge chorocieris"C
characteristic
of9he
of the oysIem
system.
 APEX A:r
APEX Air ReIief
Relief V¤ Iˇ es
Valves
sJVlALL0RIFICE
SMALL VALVEs
ORIFICE VALVES
0 1 2 5 1 - 1 2 5・
1250・ 1251
1250 2
1253
1252・0 1253

0R|f CE COVER
ORIFICE C0VER
DEsIGN AND
DESIGN AND ACTION
ACTI0N
C0VER
COVER
The o丨 ˇ
Theˇvalvee consists
con“ s`ofofo acolη
combined lever
bined Ieˇ er and ool
ond∮float
丨
oRIFICE BRACKET
ORIFICE BRAC KET orrongemenI seoing
arrangement sealingo仟 off a “ηo‖ orifice
° small en9
orf ceˇvent.
FV1CRVm P|N
FULCRUM PIN Whenthe
When thechomberenc丨
chamber enclosing the float is filling
°“ng Ihef|ooIis而 I"ng
wiIhˇ
with water,
oIe△ the orificei‘
1he orifice c丨 osed in
is closed iio"y by
initially by Ihe
the
vp""obIoined
uplift obtained from
fromIhe∮ 丨oolIhr°
the float vgh9he
through theIever
lever
ro"o of
ratio of5:l 、Vhen woIer
5:1. When waterisis pre$eni
present in in 9he
the
sEA凵 NC FACE
SEALING FACE chomber vnder
chamber underpres‘ ure ihe
pressure the or"ce
orificei|,
is heId
held
ADJusT!NG SCREW o$ed by
closed by Ihe combined vρ
the combined IhrvsI0f
upthrust ofIhe
thefIool
float
ADJUSTING sCREW c丨

ond Ihe
and the di仟eren"oI
differential pressure
ρ θr the
over Ihe orifice
orfce
area. `essvre oˇ

FLOAT AN
FLOAT AND1Eˇ
D LEVEER
R Air occvmv丨
accumulatingo"ng inin9hethesysIetn
system eˇ enIVo"y
eventually
B0DΥ
BODY enIer$9heˇ
enters oIˇ e body
the valve body vnder
underworkin9pres$v
working pressurere
ond depresses饣
and depresses the ˇo9er Ieˇ
he、water eIin
level Ihe chamber.
in the chombe△
Whenlhe
When thewoIerIeˇ
water level o、 ~ered to
is lowered
e|is丨 lo aopoint
poin|when
when
lhe weight
the w△ gh9°off9hethefIool
floatisissv竹 icienI to
sufficient vncoˇ er
Io uncover
lhe orifice,
the orif ce`oir`exρ at workingpres$v
e"ed ol、~orking
air is expelled re
pressure
until
vnIⅡ the
Ihe water level
wolerIe・ /eI again The1oo‘
rises. The
ogoin rise‘ weighI
float weight
is such thati氵
$vch IhoI it over‘ ome$ Iho
overcomes the Vnbolonced
unbalanced
pressvre oˇ
pressure over theorfi‘
er Ihe orificee when
when oρopening, °nd
ening, and
$l"lhossu仟
still has sufficient
iciθ ni∮flotation to seal off
loIo"on lo|,eo丨 o仟 the o`伍 ce
he orifice
Ⅰ
whθ
whenn the
ihe water
woIerloˇ
level
el rises.
ri$e$

MATERlALs0FC0NsTRVCTI0N
MATERIALS OF CONSTRUCTION
Body ond
Body andCove`
Coverfinesl
- finestCosI
Castl`onio
Iran to EN1561
EN 156.1
ENˉ GJ1ˉ 250or
EN-GJL-250 orDvc"Ie:ron
Ductile IronIo
to EN
EN15‘ 3EN
1563 EN-
0Js45010V
GJS-450—10U.
0rifice
O BrotkeI ond
r i f i c e Bracket a n d Coˇ er - inieci°
Cover n
iniection
mov|ding$of
mouldings glos$f"Ied
of glass A190NyIon
filled A190 Nylon
FI。 °
Float nd 1ever~
and
I° Lever -iniedi° n m。
iniection vlding of ABS
moulding ABs
p丨 ¤
plastic‘
$"ci

seol∶ ng Fo‘
Sealing Facee~mov丨 ded EPDM
- moulded EPDM
JoiniingMaterials
Jointing MoIer ols~EPDM
- EPDM
1 ABs
1. ABS lAcry° n""e BvIod
(Acrylonitrile ene s,yrenΘ
Butadiene Styrene} is
s o_a
c。 p。 Iymer ofˇ
copolymer ery high
of very high imρ ocI strength.
impact slreng9h
Fig No.
Fig. No 1250sIond°
1250 Standard
rdˇvalve within|e氵
oIˇ e wilh inlet FIg No.
Fig. No 1251$Iondordˇ
1251 Standard valve ˇ inlet
olˇ e、with
ferrv e screwed
ferrule screWed 1
l in
in BSPTr
BsPTr male.
mo e isolating
isoIoIing c° crewed l1 in
ck‘screwed
cock BsPTr"hmale.
in BSPTr in|e}
mo|e INLET AND
INLET AND0uTLET
OUTLETsIzEs
SIZES
there is°
There is only
nIy° ne valve
one ˇ° e size withonan
蓟ze wiIh
lˇ inlet
in丨 ei of
of
25mm sc`ewed
25mm 1 1ininBsPTr
screwed BSPTr.
TO m°
To nl° in m。
maintain ×mvm oⅡ
maximum ⅡoW coρ
air flow capacity he
oc0/’the
°v"el orifice
outlet °r fi‘ e di° mθ Iθ r is
diameter ˇoried lo
is varied t o sv"
suit9he
the
tη oX mVm opefoIin9
maximum operating serˇ ice pressure.
service pressvre The-
The
oˇ oiloble ovIleI
available outletofifice
orificesizes
sizesore,
are:

0v"eI orf∶
Outlet ce
orifice moximvm°operating
Maximum ρe`oI∶ ng
diome忄er
diameter Pressvre
pressure
._-_-

1 75mm
1.75 mmdi¤dia. 25bor
25 bar
225mmmmdI¤
2.25 dia. 1‘ bor
1 6 bar
.—

300mm
3.00 mmdiodia. 10bor
1 0 bar
350mm
3.50 mmdiodia. bor
6‘bar

The300
The 3.00ond
and350 mm mm
3.50 dio dia.
o`fices oreare
orifices on|y
only
q—u—u—

svpp"ed9o
supplied to ordei
order.

Fig No.
Fig. No 1252slondord CoI No.
1252 Standard Cat. No 1250
1250 Fig.
Fi° NNoo .1253sIond° rd Cat.
1253 Standard Co{ No.
No 1251
1251
os$emb|yw"hf丨
assembly on9e screwed9o
with flange screwed toferrv|e
ferrule o$$embly with
assembly w"h fon9e
flangescreWed
screwed}oto
ond faced
and ∮oced ond
andd了
drilled to appropriate isolating
isoIoi ng cock
cock and
ond machined $for
mochined¤ as Co}
for Cat.
flange "Ied
on
specification
Ⅱonge $pecificoⅡ lo oppropr
according
°ccordin9 oIe
to Ihe
{o No 1252
the No. 1252.
oximvtη worki^g
maximum
|η ρre$svre of
working pressure of }he
the
ˇo|ˇ e
valve.
APEX Air
APEX Air ReI∶ ef V¤
Relief Iˇ es
Valves
sMALL0RIFI
SMALL CE VALVEs
ORIFICE VALVES
1250・' 11251
1250 ・
2 5 1 ' 1 21252・ 1253
5 2 - 1253

pERF° RMANC
PERFO RMANcEE
diomeIer;s‘
As the inlet diameter is cansiani the equation
onsloni Ihθ for cal-flaw
oqvolion for° ro ρoc"yoismo$Iconˇ
vIˉ fo、ˇcapacity enien"y wrIIon
most conveniently written as:-
os:ˉ
^s Ihe;nIe丨
0
Q =ˉ 06θ 8Cs dZP,
0.688Cs d20
whθ re
where
Q0 =ˉ ro|e
rate offree
of freedry¤ n° w n
dry airir flow insIdnd¤
standard mγ m|n
fd Ina/min.
Cs
C5 =ˉ 00115meIrk
0.0115 metric.
dd =ˉ oⅡ d洄 me9ef mm.
Ⅱce diameter
orifice mm
卩,
P‘ == obsoIvle of valve
pressureoIˇ
ubsolufepressVre oIVe inlei in bar.
inlei in bor

DIsCHARCE CApAc叮
DISCHARGE IEs
CAPACITIES
Dischorge cop°
Discharge v吖 es are
tiiy‘curves
capacity ore shown
shown on
on page
poge03.

RATINCs AND
RATINGS AND END
END CONNECTIONS-
C0NNECTI0Ns
Maximum ximvm
Maximum
^^oxim v m
Pressvre
Pressure Tempor。
^^°
Temperaiure
Iv re End 'Conneclion
End Connedion
侃盹

Cai. 0rfce
Orifice W° rking
Working Tesi
TesI Liquid
1iqv;d Ar
Air
No. rnm (Hydra-
lHydro
‘
slaiic)
IoI‘ ) screwed
Screwed Fl° n9od・
Flanged'
bor
bar bor
bar 0C
°C 0C
°C

1250
1250 75
1.75 255
2 40 4O 7700 BsPT
BSPTr —
^o ^0
225
2.25 1166 255
, 2 40 700
7 BsPTf
BSPTr —
^0
1251
1251 175
1.75 255
2 彳0
4 彳0
40 770
0 BsPT
BSPTr —

2225
.25 1l‘6 25
25 彳0
40 700
7 BsPTr
BSPTr -—

1252
1252 1 75
1.75 2255 40
40 4400 70
70 BsPTr
BSPTr NP25/ll
NF 25]”

225
2.25 16
l‘ 25
25. 40
40 7700 BsPTr
BSPTr NP16/11
NP 16/11

1253
1253 1 75
1.75 255
2 40
40 40
40 70
70 BsPTr
BSPTr NP25/1】
NP 25/1 1

225
2.25 16
16 25
25 40
40 70
70 BsPTr
BSPTr NPl‘
N /11
P 1 6 /11

‘’ FIongos
Flangesore
are normo"y
normallysvpp"ed
supplied
lo to 2:1997¤
BS 1092-2:1997
Bs1092ˉ nd^sA‘
and ASA specifications
ρetifit¤ on be
can bo suPP"ed
suppliedIotoorde"
order.
"ons‘

DIMENsI0Ns
DIMENSIONS

Cuf.
C¤ I ˇ¤Ive
Valve A
A B Aρ
B prox
Approx.
N°
No. Size
$ize WeighI
Weight
Fi° 1250
Fig 1250
mm
mm mm mm
mm kgkg |NLET
INLET

1250
1250 25 192
192 138
138 62
6.2
1251
1251 25
25 255
255 138
138 69
6.9
1252 25 200 138
138 98
9.8
1253
1253 25 270
270 138
138 105
10.5

g1252
Fig
F∶ 1252 Fig1253
Fig 1253
|NLET
INLET
ˇ

L^RCE ORIFICE
LARGE ORIFICEVA1VEs
VALVES
1261 -1262・
1260・- 1261
1260 126:
1262 - 1263

FL0WC0EfFICIEN
FLOW COEFFICIENTS 阝 RATINCs^N0EN0C
RATINGS AND END 0NNEC了 I0Ns
CONNECTIONS

Cat.
Ca△ l/aˇ e
Valve CC C
C lvkX)mVm
Maximum M献lmum
Maximum End Connection
End ConneCt on
pressvre TemW‘tu"
T。 mρ erature
No.
No s讵 e
Size (Metric) (Imp)
Met"c) ompl at ""55“":

m盹
〈
3,-
1260 25mm 6 21 No. VVoikio8
Working (Hitdsfiw
Test Liquid
L|qVid Ar
Air
1260 25mm 86 21 (H/dro
1269/,
1261/7 400
400: 37
37 90
90 static)
stkluc〉 screwed FFlanged'
Screwed anBed
600
600 74
74 180
1 80 bar
bar bar
bar ●C
ac 0C
ac

900
900' 1135
35 330
330
∞∞∞ ∞∞∞

劬莎狁 ∞⑽⒛

12‘ 2
1262 400' '27
66 彳260
1260 116
6 255
2 40
40 700
7 BsPTr
BSFTr ˉ
—
600' 53 128
1261 116 255 40 70 - NP16/11
(,1

900' 97 236 1261 6 2 40 7O — N P 16/11

1263/11 600'
400'
12‘ :/B 37
74 90
180 彳267
1267 25
25 440
0 440
0 770
0 .
._
_ NP25刀
NP 25/11
1

900' 33°
135 1262
12‘ 2 16
16 25
25 4o
40 70
70 -
— NP 16/11
NP16`勹 1

Xa丨 ˇ
' Valvee“ ze numbers
size 400 600
numbe‘ 400, 600and90o
and 900 彳26a
1253 16
16 25 40
4o 70
70 _
—- NP16沟
NP 16/11 1
nd cateinn millimetres.
indicate. m"|metres the
therecommended
recommended
maximvm piPe"ne
maximum pipelined|ameIe阝
diameters. 1268
1268 25
25 40
40 40
4O 70
70 -— NP25/11
NP 25/11
'・Flanges aienoma"y
FIanB它 ‘are normallysuρ
supplied toBs450・
P"ed tO BS 4504:1969.
l:1969
Flan召 esto8s10:1902and^s^‘
Flanges to BS10:1962 and ASA specifications
ρec“ Icat;onsCan
canbe
besuρ ρ 0
supplied
DlsCH^RCE CAPACITIEs
DISCHARGE CAPACITIES border.
toordej "●
Discharge capacity curves
D‘ chaige capaciˇ hown°on
are shown
curves are‘ o
page
Page22,

DIMENsI0Ns
DIMEN SIONS
扯 ⒍
cN

Pe茁

Cal. Pipe BranCh

Branch A B C D E Approx.
Aρ Pi° x
“No. Size Size
size VVeight
Weight

mm mm mm
mni mm mm mm
mm mm mm mm kg
kg
12Cll
1260 25mm
25mm 25+ 251'170 170 亻02
102 - — ˉ
— —- 24
2.4
^ C ¨
1261'冫
1261/7 400・
400' 50¨
501' 56
256 162
162 --— -—
— — 1111.8
8

400・
400' 80
80 256
256 彳62
162 -ˉ
— -ˉ
— -— 129
12.9

600・
600‘ 80t
801' 327
327 222
222 -ˉ
— -ˉ
— — ‘ 249
24.9

900'
900・ 100丨
100+ 410
410 292
292 —
-ˉ ˉ
—ˉ _ 444
44.4

1262 i63 1262

1262 400・
4“? 50|
501 315
315 1‘ 2
162 150
150 136 —- 16.3

400・
400' 80
80 340
340 162
162 175
175 157
157 — 208
20.8

600
600・
I I
80+
80+ 415
415 222
222 175
175 157
i57 —
-ˉ 322
32.2 1261/7

900・
900' 100|
1001' 500
500 292
292 230
230 177
177 -ˉ—- 594
59.4 T
I
1263/:
彳2‘B/B 400°
400・ 501
50t 472 194 425425 245245
601 194
472 601 553
55.3 “1.1.3:: A
E
400'
400・ so
80 434 686 241
484 686 241 492
492 245
245 802
00.2 L ,

600'
600・ 80+
801' 5F95
555 695
695 241
241 492
492 245
245 Bo2
80.2

900'
900・ 1001
100↑ 664
664 781
781 270
270 540
540 245
245 112.5
9125

'・Vaˇ eszenumb邯
Valve size numbers400,4∞ 泅 ∞ and p【
600and Kn山
900 tate in
indicate, h millimetres.
m""metres thetheieCommended
recommended
maXimVm p”
maximum pipeline mete阝
diameters.
e"ne d讼
+^soVa
1' Ve nIets泛
Also valve inlet sizes.
es

7
APEX Air
APEX Air ReIief
Relief V¤ Iˇ es
Valves
D0VBLE ORIFICE
DOUBLE VALVEs
ORIFICE VALVES
1271 '・1272
1271 1273
1272・0 1273

C0VV1 seoi and

seat ond keeps
keeps"comρ IeIθ ly stable
it completely sIob|e under
vndef
/ORIFICE COVER o" or
all airov忏
outflow or inflow
9ow orinfo、 cond"ion$ The
″ conditions. The
C0VER ˇ
whoIˇ ‘onno9 cIose
° e cannot ρremoiVreIy dv了
close prematurely during
ing
sEAT RING
SEAT RIN0 0RIFICE BRACKET
ORIFICE BRACKET °v亻 ⒕ It closes only when waterren怡
outflow.l° enters
rs
sE^1RIN0
SEAL RING 9he co“
the "close$on
n9°
casing and y Ihe
raises
nd roises When
the woiθ
oo1onIo
f丨float ontoIhe
the
sEA1IN0FACE
SEALING FACE ‘eol
seat.
F10AT GUI
FLOAT GUI D F∪ 1CRUM PIN
FULCRUM PIN
F10AI
FLOAT I F10AT AND
FLOAT AN01EVER
LEVER MATER ALs0FC0NsTRVCTI0N
MATERIALS OFCONSTRUCTION

Y B00Υ
BODY
slno"0rfke
Small
Body ‘
VoIve∶
Orifice
Body -ˉfinest
∶
Valve:-
ne$I Cast
CosI Iran
EN 0刂 Lˉ 250ororDvcI"e
EN-GJE-250
Iron to
Ductile Ir°
IoBS
Bs EN
n to
Iron
EN 1561
io BS
1561
Bs EN
EN
11563EN
5 6 3 E NC,刂
- G J s450ˉ
S - 4 5 0 - 1l0∪
0U.

0rifi‘ e Brockei
Orifice Bracket aond Cover -ˉsingle
n d Cover ÷,ing丨 e
DEsI0N
DESIGN AND
A N DACTI0N
ACTION iniec"° nm°
iniection vIdings of
mouldings of glass
gIoss filled
fi"edA190
Al90
NyIon
Nylon.‘ '
The ˇoIˇ e combines
Thθ valve combines smo"ond
small and Iorge
largeoff Ces
orifices.
The $mo"orif
Thθ small oIˇ e comprises
ceˇvalve
orifice compr$esoacomρ o“ le
composite FIoo,ond1everˉ
Float and Lever - iniection
iniecI° n tη °VIding of
moulding of
float and leverer assembly
os鸵mbIy seo"ng
sealingo矸 osmo"
off a small ABS plastic‘
ρlos"ci
orifice
°rificeˇ
"ooI en{
ondvent. When the
Ieˇ When ↑he fIooI
float is chamber
chomber isis ^Bs
seo"ng Foceˉ
Sealing movlded EPD^^
Face - moulded EPDM
∮i"ng wiIh
filling withwoIe△ 9he or∮
water, the cei$closed
orifice is closedin"io"y
initially
by
by忄thehe fIooI working9hrovgh
float working thr0ugh o leˇ er ratio
a lever ro"o of
of Join↑ ing Material
Jointing EPDM
MoIorio丨 - EPDM
5:1 When
5:1. WhenIhe thechomber
chamber is611θ
is filledd with
wIh wo9er
water
under
vndθ r pressure. theorf
orifice
ce isisheId
heldcIo‘
closeded by
by 1o`ge0rⅡ
Large ‘e VoIˇ
Orifice Valve:-
e△
ρre$svre 9he
ihe c°
the tnbined vp9hrvsl
combined upthrust of the lho fIooI ond the
float and Ihe Cover and
Eod彡 Cover
Body, ond Cowl
CowI - finest
彷nesI Cast
Cosl Iron
Iran
diWerθ nl∶ oI pressure
differential Pre$vre oˇovererlhe fi‘ e area.
theororifice oreo O0nn lO BS
to Bs EN
EN 1561 G刂 1ˉ 250or
1561ENEN-GJL-250 or DvcI"e
Ductile
occvmvIo↑ ed in the
oir accumulated
air Ihe system
sys9em entering
θnIering Ihethe ⅡonIo
Iron Bs EN
to BS EN1563EN G刂 s450ˉ l0U
1563 EN-GJS-450-1OU.
chomber vnder
chamber underworking ρre$vre`ihe
working pressure, the woler
water
}eˇ eI in
level io the
lhe chamber
chomber ;$isdepressed
depressed vn"I i{ it
until Float, 0vide ond
Float Guide
FIoo9、 fIoo忄 andseol
SeatR∶ ng -
Ring
reaches
reothe‘ a o point
po;nI when
when Ihe
the weighl
weight ofihe
of thefIooi
float iniec"° nm°
iniection moulding ofABs
vlding of ABS os"ci
plastic‘
p丨
is sufficient
;ssv矸 to vncoˇ
icieniio uncover theorfice
er}he orificeond
ande× hovsi
exhaust seoI Ring
Seal Ring - movIded
mouldedEP0^^
EPDM
oir^ir
air. Air is expelled
expe"ed vn"Ilhe
until thewoIe`leˇ
water level rises
el ri$e|,
ogoin ond
again andcov$es
causesIhe thefIooIlo
float tocIose
closeIhe
theorf
orifice.
ce l ABs(Acry丨
1. ABS [Acrylenitrile Butadiene
on"r"e Boiodiene Styrene}
sIyrene)
Ihe large
The 丨
orge orif ce ˇ
orifice oIˇ e cons:sls
valve Ⅱoo9
consists of oa float 0c0ρ
a ymerofˇ
copolymer
0丨 of very
e,γ high impact
high itη Poc丨 strength.
renglh
s↑

Fig N
Fig. Noo . 1271
1271sIondord ~"h
、
ˇo|ˇ e with
Standard valve $eo"ng off
sealing off oa large
丨orge orifice ˇenI Io
orifice vent to Ihe
the
flonged faced
oced ond
anddr‖ |ed to
Io BS
Bs EN
EN oImo$ρ here The
atmosphere. The foo9
float isis held
held oI at oa
flanged
109221997
1092-2
∮
19-97.
drilled
predetermined height in
ρredeIermined heighIin its casing
iI$co$ing bybyoa ribbed
ribbθ d PERF0RMANCE
PERFORMANCE
F∶ g No.
Fig. No 1277PN25ˇ ers on
1277 PN 25 Version. cage whichoIso
coge whiCh alsogvidesIhe
guides the floatonlo
fIooI ontoihe
theseol
seat. smo"0rifi‘
Small eˇ
Orifice o丨 ve_
Valve:-
Dvr;ng pipeline
During ρipe"ne f"Ⅱ n9 or emρ
filling 9yin9` the
emptying, Ihe
'Aerokinetic' feoIvre hoIds
‰ rokinei:c′ feature holdsIhe∮
the float
丨ooI o矸 Ihe
off the As lhe
As the sm¤ ories only
Small Orifice side varies on y in
in
ov"e9orf
outlet "0r
ce“
orifice f ce
size, thesideˇ
ze`Ihe ov忏
outflow ρoc"y;s
capacity
|ow c¤ is
given by:-
giˇ eo by,ˉ

0 ==
Q 0‘ θ86C蠢 d2P,
0.6886Csd’P‘
hN where
where
Q
¤ ==role
rate of free
offrθ e dry
dry air now in
oⅡ flow m,/
In m”!
min.
C5
C‘ =
o 0-0115
ol15|η metric.
eIric
d == oⅡ
d d° meIer mm.
Ⅱce diameter
orifice mm
Pi == ob$oIvie
P1 absolutepressvre
pressureoIˇ o|ve
at valve
inlet
inleI in
in bar.
bor

1° rge0rf∶
Large ‘eˇ
Orifice oIve;
Valve:-
Large 0Ⅱ Ⅱce outflow
1orgθ Orifice and
ov"Iow ond wc。
inflow
inn° P。 c"y
capacity
is given
i$giˇ by:-
en by:ˉ

Q == C(△
Q PP丿 %
C (AEPIJ‘I‘:
where
where
Fig No.
Fig. No 1273s↑ ond° rd Cat.
1273 Standard CoI No.
No 1271
1271 C =ˉ fow‘
C flow coefficient.
oe“ ic enI
ˇoIˇ ew"hi$o丨
valve o"ng Bs51‘
with isolating BS 5163 3引 viceˇ
sluice o|ˇ e
valve ΔP== di矸
AP differential pressure
ere n{oI Pressofe oˇ er{he
over'the
h° ˇ ing mitre
having mi|re gearing
geor ng。 nd end
and endflonge$
flanges ˇoIˇ ein
valve inbo‘
bar.
faced
f。 ced and edlo
drilled
ond dr‖ Bs EN
to BS EN 1092-2
iO92 21997
1997.
Fig No.
Fig. No 1272sIondord
1272 StandardCoiCat.NoNo.1271
1271 F∶ g No
Fig. N o .1278
1 2 7 8PN
PN25 ˇers on Also
2 5 Version. A$o
ˇoIˇ ew"hi$o|o|ng
valve bviIe汀
with isolating butterfly
Iyˇvalve.
o|ˇ e Aˇ o"ob|ew"h
Available withHondwheeI
Handwheeloperoled
operated
Go{e Voˇ
Gate e
Valve.
 APEX A:r
APEX Air Relief
Relief V¤ Iˇ es
Valves
DOuB1E oRIFICE
DOUBLE VALVEs
ORIFICE VALVES
・
2 7 1 ' 11272・
11271 1273
2 7 2 ° 1273

The刊flow
The ow coeif oenI泌
coefficient dependeni on
is dependent onvtˇ
valve e RATlNCs
RATINGSAND
AND END C0NNECTI0Ns
END CONNECTIONS
“ze and
size he manner
ond丨the tnonner ofof mounting
movn9in9iheˇ oIˇ e
the valve
on lhe
on ρipe"nθ Th8coemcien,sg∶
the pipeline. ˇon in
The coefficients given ihe
in the Maximum MoⅪ mvm
Maximum
fo"o、 ving lob|e
following tableorθ
are those o丨 ˇ
for valves m° vnied
es mounted

汹鲴
Ihose forˇ ^^oximvm
Pre$svre
Pressure Temρ ero9vre
Temperature End Conned∶ on
End Connection

⑾⒗
on BS
on Bs2035Tees
2035 Teesororsim￡ Io:
similar.

M
Cat. Working
Working Test 1|qvid
Liquid Air

Hydr°
For outflow, AP and P, are, respectively, the
gauge
孔 罗 and 邕 I蹋pressures
朊 absolute 甘u衤 f潲 in the W当 妆
pipeline. No. {Hydro- '

℃
ow AP
ΔP;slheˇ vge Pre$svre static) FIon° edˇ
Flanged"

b°
For inflow,
Forln∮ ocvv m g°
is the vacuum gauge pressure 0C

r
in lhe
the piρ ph8r;t bor
bar bar °C °C
ne ond
pipline andP,P1Ihe
theo9mo‘
atmospheric
pressure.
Pre$svre 1271
1271 16
16 24
2彳 40 70 NP1‘
NP 16/11
/11

FL0WC0EFFICIENt
FLOW s
COEFFICIENTS 1277
1277 25
25 375
37.5 40 70 NP25/ll
NP 25/11
1272
1272 16
16 24
2彳 40 70
70 NPl‘
NP 16/11
/ll
CoI
Cat. Vo ve
Valve CC
No
No. s汔 e
Size (Mel冖 o
(Metric) 1273
1273 16
l‘ 24 40
4O 70
70 NPl‘
NP 16/11
/ll
1278
1278 25
25 375
37.5 40 70 NP25/11
NP 25/11
11271/7
2 7 1 /7 400…
400* 7
37 ^o
600…
600* 4
74 ‘・Flon° es¤
Flanges re normally
are norlno"y svρ
supplied Bs lo92ˉ
to BS
pⅡ ed l° 2;1997
1092-2:1997
9° °…
900* 35
135' ond^sA
and ASAspec"iC¤
specifications can be supplied to order.
"ons con be sVpp"ed Io orde“
I272
1272 400…
400* 27
7
6° °…
600* 53
90° …
900* 97
7 DIsCHARCE CAPACITIEs
DISCHARGE CAPACITIES
Dischorge coρ
Discharge capacity es°
curves
o0ly cvtˇ rθ shown on
areshown ρoge3
on- pqge 3.
1273/8
1273/8 400…
400* 37
7
6° °…
600* 4
74
9° °…
900* 35
135
sEALlNC PREssVRE
SEALING PRESSURE
‘・VoIˇ
Valve e size
“ze numbers
nv`nbers 400`
400, 6‘o0
0 0 ond
and 90o
900
The minimum
The min mvm prθ
pressure
每sVre rθ qV red ol
required at Iheˇ
the"valve togiˇ
oIˇ e Io give effective
e effet"ˇ ,eo|n0is
e÷sealing is
ndi‘ ole in
indicate, inmillimetres,
m"imeIfes`Ihe recommended
the recommended
0.1
o l bo△
bar.
moX mVm pipeline
maximum otη elers
ρiρ ehne ddiameters.

DlMENsI0Ns
DIMENSIONS
Br¤ nch A
A
peze
P c°

CoI
Cat. Pipe Branch B C D E Appr° x
Approx.
No
No. Size Size
size WeighI
Weight
mm mm mm
mm mm mm mm
mm mm mm mm mm kg
kg

1271/7 400Ⅱ
1271/7 400* 80
80 256 212 81
256 212 81 162 —
162 _ 204
20.4
600*
600Ⅱ 80
80 327 239 l11
327 239 111 222 _—
222 31 7
31.7
900*
900Ⅱ lO0
100 410 259 146
410 259 146 292 -ˉ
292 — 517
51.7
900*
900艹 150
150 410 259 146
彳10 259 146 292 -ˉ
292 — 727
72.7
1272 400衤
1272 400* 80
80 340 212 81
340 212 81 157 —
157 — 286
28.6 Fig No.
Fig. No 1271/7
1271/7
600*
600Ⅱ 80
80 415 239 111
415 239 111 157 —
157 — 390
39.0
WU

900*
900衤 100
100 500 259 1彳
500 259 1466 177 —
177 — 667
66.7
1000 900*
900衤 150
150 50o 259 1彳
500 259 146 6 177
177- —— 743
74.3 Fig No.
Fig. No 1272
1272
1273/8 400艹
1273/8 400* 80
80 461 519 373
461 519 373 249 541
249 541 876
87.6
Size 600*
600艹 80
80 532 519 373
532 519 373 249 612
249 612 1126
112.6
900*
900艹 100
100 641 673 392
641 673 392 2犭 9 717
249 717 1456
145.6
1000 900*
900Ⅱ 150
150 679 685 475
679 685 475 258 815
258 815 177‘
177.6
'・ Pipe
PiPe size
sizenumbers
nvmbers40o'‘ oo t,nd900indi‘
400, 600 oIe`in
and 900 indicate, mi"ime9res'Ihe
in millimetres, the
reCo`n`nended mox∶
recommended lnvm pipe"ne
maximum pipelinediolnelers
diameters.

Fig No.
Fig. No 1273/8
1273/8
 EPEX Air
EPEX Air ReⅡ ef V¤
Relief Iˇ es
Valves
Forsewoge
For sewageond
ande仟 IuenI systems
effluent sysIems

the EPEX
The EPEXro"ge
rangeofofAirAir ReIief VoIves combines
Relief Valves combines Ihe the proven
proven feo9ures
features ofIhe
of the GIe"fieId
Glenfield
sewoge Air
Sewage AirReⅡ ef Valves
Relief Volves and
o"d ihe
the APEX
APEXAir
AirReⅡ
Relief lves,The
Valves.
ef V¤ TheesI¤ b"shed fe¤
established Iures of
features of oa
I¤ rge oper¤
large Iing float
operating fIooI chamber
chomber Iotocon9¤ in the
contain Ihe liquid
Iiquid under
under o"service
all servicecondiIions
conditionsisis
reIoined;Incorpor¤
retained; Iioo of
incorporation of^pEX deslg"fe¤
APEX design Iures
features h¤
hass dovbIe
double coρ ¤
capacity of
cIl`of’ he
the du¤
dualI orifice
orifice
voIves and
valves o"d odoρ 9ion of¤
adoption pe亻ormo"ce poIymer
of a high performance polymer flo¤
floatth。
hass increased
increosed Ihe ρressure
the pressure
roIi"g$ubsIo"ii¤
rating substantially.
"y.
ReⅡ ¤b"i″ has
Reliability h¤ s been
bee" oaforemosi
foremostco"s∶ deroiiom Ihro凹
consideration ghouI Ihe
throughout the develoρ menI0fofIhis
development this
v¤ Ive,The
valve. TheAPEX
APEX iype Iorge
type largeori仿
orifice Ive with
valve
ce v¤ wiIh its
iIsproven
prove"Aeroki"eIic′ primc:pIe allows
’Aerokinetic' principle o"ows
flowr¤
high flow
high tes into
rates inIo and
o"d out
ouI of
ofIhe
the p:peⅡ
pipeline with complete valve ¤Iˇ e sI¤ ¤ without
b"i″ and
stability
ofpremature
risk of premoIvre cIosVre。 Fu"hermore、 the
closure. Furthermore, "e large
wmh
ihe I¤
compIeIeˇ
rge oper¤
operating
Ii"g fIooI chamber
float ch。 "d wiIhouI
mber compIeIeIy
completely
e"m:"¤ ies fouⅡ
eliminates ng ofihe
fouling of thev¤ Ive elements
valve eIeme"Is ond
ande"sures
ensuresreⅡ obIe oρ
reliable er。 Ⅱon°
operation all times.
ati¤
"Iimes。
FEATuREs
FEATURES BENEFITs
BENEFITS
0◆ AerokineⅡ c Principle’
’Aerokinetic Princiρ Ie′ O
◆ Pipe"ne Efficiency
PipelineE矸 ic;ency

0◆ Stable c"on
sIoble¤action ConnoI bIow
0◆ Cannot blowshvI
shut
9◆ Increased
Increosed Ai浒 I° w CopociIy
Airflow Capacity ◆ Ventilates
O rger pipelines
larger
VenIiI¤ Ies I° pipe"nes

L¤ rge0pero"ng
0◆ Large OperatingFlo¤ Ch¤ mber
FloatI Chamber No fou"ng
◆ No
O foulingof working
workng po汁
parts
s

Higherr Pressure
9◆ H:ghθ Pressure Rating
Ro"ng 9◆ Lower
Lowerv¤ lving cosIs
valving costs
0◆ Simple
simp丨 e and
ond Robust
RobvsI Construction,
ConsIrudion 9◆ Ease m¤ in,en¤ nce&minimo丨
of maintenance
E¤ se of & minimal servicing
servic:ng

9◆ Developed
DeveIoped from
fromProven Products
ProvenProdvcIs ◆ ln-built
O reliability
Inˉ bu"I reIi¤ b"iiy

ComponenIs
Components Material
Ier:¤ l

^n¤
Lorge0rifice
Large Orifice ABs Plos"c
ABS Plastic
seo"ng Ring
Sealing Ring MovIded EPD^^
Moulded EPDM
sm¤ Orifice
Small Glass ed Nylon
filled
0I¤ ss fⅢ NyIon
"0rifice
sm¤ Orifice Lever
Small er P° Iyproρ yIene
Polypropylene
" 0rifice Leˇ
Air VoIve
Air Float
ValveF|oo丨 ABs
ABSPl¤
Plastic-
siic

Toρ peI
Tappet slo;n|ess sIeel
Stainless Steel
Air Valve
Airˇ Floati Guide
¤ˇe Flo¤ Cuide s"c
ABS Plastic
^Bs P¤
Air
Air V° ˇe Unit
Valve uniI C¤ sl Iron
Cast Iron

Eleˇ ¤ior
Elevator Steel
sl¤ inless sIeeI
Stainless
Gvide sleeve
Guide Sleeve Polyρ ropylene
Polypropylene
Moin Cover
Main Cover Cast n
Iron
CosI lr°

H° °ICh¤
Float mber
Chamber Cast Iron
C¤ sI Ir° n
0perOIing Flo¤
Operating Floati P° Iyc¤ rb° noIe e
Polycarbonat

礻
*Also ˇ¤ ble in
available in dvc"Ie
ductileiron n
construction
ironconsIrVCIi°
^Iso¤ "¤

1100
 EPEX J刂
EPEX VgIˇ es
ReⅡ ef Valves
Airr Relief

Use of
Use ofA∶ VoIˇes
Airr Valves
Where ond
Where when
and when

im Pipeline
Air in Pipe"ne Systems
sysIems Air Ive1Vpes
Valve
Air V¤ Types
A"qvid
A liquidc¤ rrying pipeline
carrying piPe"ne connoi operate
cannotoρ efficiently
erOIe eflicieni y if air
if oii Therθ are
There oro two
hvo basic
bosic″types:
ρes:
or
or0os nd
is allowed to accumulate in the pipeline. Air, and
gasis¤ 1l Dual
DVoI0riⅡ Voˇ e'pe汗
ce Valve,
Orifice performing ons
°rmin0¤all functions
¤ir with
air "owed
s'moy
gas,
wilh g¤ mayIo
beoccvmVIole
be resent
present
ρ in
bec¤ ihe
because:
vse: pipe"ne Air,¤ 2singIe0rifice
2 Single OrificeVolve`ρ θdorming fVndion
Valve, performing "fVncⅡ O¤
function nd44.
3 and
11The0pe"ne
The pipelinewosfv"y chorged
was fully chargedw"h° i〃 °os when
with air/gas when empty
emp″ opp"coⅡ ons conCerned
ln applications
In v"h sew¤
、
concerned 'with Sewage or lndvs丨
°e of Industrial
riol

22Airis
Air isen|ro ned¤atl pump
entrained pvmP svdion
suction Effluent
E仟 lven’ Systems, there is
sysiems'Ihere;s every
evo丨 γ likelihood that the fluid
33Aifis
Air isdrown
drawnin|hrovgh gI¤ nds hondIed will
being handled w"Iimρ ¤irlhe
impair "ke"hood
fvnc"on
the function ofiho||he
of conˇ fIvid
enlion¤
conventional
in through fgv"y ioints°
faulty )oints orr glands |

44^ir/o°
Air/gass is
is trapped in pocke|s
If0pped in during
pocketsdvring Piρ eline filling
pipeline f""ng ¤ir valves
air v¤ Iˇ es which become
which becoiη service.The
Vnre"oble ininservicθ
e unreliable TheEPE×
EPEX
55Ai〃
Air/gas
g¤ sin on is released
solution
insolv丨 feleosed due
due io【 Ihongesininpressvie
to changes pressure ˇ° es°
valves
Iˇ ˇefcome lhis
overcome operOIion臼 ldi矸
this operational by using
icvI″ by
difficulty r° e
large
vsin91¤
v° lvme。
volume auxiliary ch¤ mbersIOto
oo丨 chambers
vx"i° ryffloat containIhe
con1oin operating
theoperoling
°nd temperature.
and lemperoIVfe
f vid under
fluid vnder¤all service conditions; ns, in this way
woy Ihe°
the air
ir
Air
Air or gas
or g° sin
in ao pipeline
Pipe"ne has
hoslhe
the efec|of
effect ofredvcing
reducinglhe pipe
the piPe ˇ。Ive elements
valve eIemenIs" ore
service
arenol in
notcond"i°
incon丨 oc9wiIh
contact withIhe
thefluid
fluid ond
and
¤reo ond
area andsosoresIficls fl。
restricts w lIIt is
flow. ¤Iso elastic
is also e|osIc and
ond con
can re"° b"i″ is
reliability chiθˇed
achieved.
is¤
00gr0ˇ 0ie Ihe
aggravate the e仟 et|s of surge.
effects sVrge
P。 sm。 ning of
Positioning of^:rV¤ Ives
Air Valves
Since s tends
air/gas
theoir/g口
since Ihe tends9o
toco"ecl
collecto|
at h;0h is
ρoinIs ilit is
high points
reI¤ Ⅱˇe|ye°
relatively easy toreIe¤
sy|o se by
release by9he ρroρ er use
the proper vse°off°air
irˇ °lˇ es
valves. The diagram
The diogfom show
show″ pic。 Isew¤
typical sewagege oirˇ ¤lˇe Ioc¤
air valve location points.
ρoinis
ˇ￠here lhe
Where theflvid pvmρ ed9hrov°
fluid is pumped through the pipeline it "on
is
h Ihe pipe"ne"is des desirable
fobIe
Iˇ e Functions
Fv"c"ons sIre。 m
Air V¤
Air Valve bc° 怡d iust
that dvo o●
a dual
lh° i¤ Oce valve
orifice Ⅱoˇ e肉
vo~e (valve be located
A) be iVsId0腼
downstream
the EPEX
The EPEXr¤ nge ofˇ
range °lˇ es perform
of valves perlofm automatically
ico"y Ihe
¤vIo m¤ 丨 the ofihe
of pvmP deⅡ
the pump very valves.
delivery vt|ves
fo"owing fvncⅡ
following °ns:
functions: Dvol orficθ
Dual ˇ peˇ
orifice type valves
oIˇ es are reqviΓ ed oI
Iso required
ore¤also o"pe¤
at all peakk points
Poin,s
whkh¤are
which re defined
def ned涫 ⒗I ve to
relative the hydraulic
io|lle gradient
hydrodk gr。 o ld not
d诌 n丨 and nol
1l The
The reIeose
releaseofofoi〃air/gas dvⅡ ng pipeline
°¤s during ρipe"ne fi"ing
fillingoIoˇ oIViη e
at a volume
necessof1y lO
necessarily to Ihe
theh° Ⅱz°n1° I In practice
horizontal. prtdiCe oape¤ peak m¤ y be
k may be
r¤ le sufficient
rate sv仟icienI to preven丨 back
io prevent b¤ Ck pressure
pressvre restricting
resiriC9n9Ihethe
c° n“ dered°
considered ny pipe
ass°any PiPe sedion
sectionwhwhich
ch sIopes
slopes vPup towards
it,words Ihethe
f""ng rOIe
filling rate. hydrov"c°gradient
hydraulic rod;θ n9ofrvns
or runsp¤
parallel
fo"eII° ¤
to it. In the latter se the
case lhe
22The° dmission of¤
The admission of air to the
ir i° ρiPe"ne dvring
ihe pipeline during emρ ″in9¤atl
emptying "erc¤
minimVm reqViremenIis¤
minimum duol°
requirement is a dual air valve
irˇ eo9eoch
" lˇln
¤ the丨
at each end
endoflhe
ofthe
¤rate
a rOIe sV饰sufficient to prevent
Cieni l° ¤cvvm pressure
excessive vacuum
Preven|exCessiveˇ ρressvre sedion(ˇ
section 臼 eB)wi|h°
(valve
lˇ dd"iono|ˇvalves
B) with additional bou980O
at about
olˇ es oI¤ 800lmetre
metre
Ihe pipe.
in the pipe
lvoIˇ eC)These
n|θ rvo吣 (valve
intervals C). Theseu+erˇ ¤ es may
latter valves
lˇ moy be of single
beof引 Oce
orifice
ng e oⅡ
33TheTherele°
releasese of g¤ s accumulating
air/gas
of oi〃 occvmvIot ng in in e"ne durin°
pipeline
piρ during
normoI pfessvrised
pressurisedopero“ on`io ″pe
type-
'
normal operation, ρreˇ enI resIr
to prevent restriction to
dion lo
flvid fiow.
fluid f ow Pos"ons whefe¤
Positions where an
n incre¤ se in
increase downs slope
ndt,wn oCCVrs will
oρ e occurs require
w"reqv re
44TbeThefeienIion fluidin ven"bⅡ °n by
ventilation by oa sm创 oⅡ fce valve
small orifice voIve which
whth shov旧 o‘ o be
should also be
retentionof|he
of thefIvid in ihe ρiρ e"ne Wilh°
the pipeline withoutuI loss
Ioss
vnder¤
under er¤ in9c°
all operating conditions.
ndiIions installed
insloⅡ ed oI of decrease
poin、 of
at points decre¤ se in up slope
inVρ sloρ e(ˇ ° eD)
(valve D).
Iˇ

"oρ Pipe"ne sedions

Pipeline sectionsofof uniform profile
uniforiη ρrof"e¤ also
so feqVire ventilation
requirevθ n9"ol on
°nd dv¤
and orifice
dual|o● Oce vn is should
units bouI800meire
be installed at about
shoVId beinsI口 800 metre
intervals hese secⅡ
on’these
inIerv¤ |s on sections (valves
ons(v° E).
lves E) "ed ol¤

typiCaI air Section n

Typical vaIve location
alr valve Iocation
---」 H睡
miafiiiaficq舆
_--v—.-~._
gdiem u刂
Rising secu°
Rising
丛匝 ..___________
‘? 3:
? E B
E

Datum
D a t u m Line
Line
—-—-—._.—.—.—..—._-—.—.—.—...__g_.—--—-—-—-_.—._.—.-.—.—.—._.—

section
Fa"in° Section
Falling

._._ .___ fi._. __" _

‘i’
D _

Datum Line
Datum Line
—-—-—.—.—-—--——.—_-—.—-—.—-w—u.—

'I'l
 EPEX Air
EPEX Air ReI∶ VgIˇ es
ef Valves
Relief
oper¤ Iiom
Operation

Exh¤ vs"ng¤
Exhausting nd Vem"I¤
and iing Pipeline
Ventilating Pipe"ne Exh¤ vs“ ng Under
Exhausting Vnder Pressure
Pressure,
When Ihe
When ρipe"neis
the pipeline emP,Ihθ
is empty, sρ heric¤ lOperating
the spherical opero"n0fIo¤ float9 DVring norm¤
During oper° iing condiIi°
normall operating conditions air/gassw"I
ns oir/g¤ will be
be
is suspended
is svspended fromfromIhe
theeleˇ ¤IOr within
elevator wilhin Ihetheiηmain choiη bef
¤in chamber reIeosed from丨
released v"l collect
nd、will
hθ liquid and
from the co"ec9vnder
underpressvre
pressure
°nd Ihe
and thetyⅡ ndfc¤ I float
cylindrical fIooi element
elemen|o∮ of the9he air
¤irˇ olve is
valve is in theiη
in |he main mbef
chamber
¤in ch° depfessing
depressinglhe
"qvid¤ the"qvid
liquidlevel
level.The
The
svρ ρ0|忄 ed by
supported byihe
theguide
guidec¤ °e The
cage. TheoperoⅡ
operating ng lever of|hθ
lever of the operating
0ρ e冂 floatlf。
falls with the liquid but system pressure
sm。 orifice
small r们 ceˇ ¤Ive is
valve isheld open byby
he|d open tappet
o alopρ ei0n饣
on the oior
elevator.
he eIeˇ 、v"lh°
will "ng
hold n0。
ld丨the
ho cy "sw"hvalve
cylindrical
indrico丨 ˇ¤Ihe"quio bulonon
θlemenI
lˇ o element syslem
Ihe pressvre
large
theIorge orifice
orificθ
"° hoˇ
A;〃 0os
Air/gas ing been
having beeninh°
inhaled θxρ e"ed fr°
or expelled
led or fromm Ihe ρipe"ne
the pipeline sool As
seat. AsihetheoperOIing
operating fI。 。(°
float pProoches thθ
approaches its
limitofofils
the "m;I
is。
is ble丨°
able to flow freeIy Ihrovgh bolh
freely through both orf ces and
orifices ¤nd Ihethe 9foˇ e1the9¤
travel, ρρθ|0n9he
the tappet on thee|eˇ olor°
elevator pensihe
opens the smo"°
small orifice
rif ce
pfinciPle°off|hθ
lAerokinei c′ principle
'Aerokinetic' the Apex
Aρ ex V¤ Iˇ e element
Valve eIemenI ensVres
ensures ˇ¤ e、 releasing
valve,
Iˇ reIeosing the
Ihe accumulated
occvmvl¤ led¤ ir/9° s under
air/gas vndef pressvre
pressure.
Ih¤ I the
that lhe airflow
oir flow creates
creoIes¤ posiiive do、
a positive downˇn force
force Ioto hold the
hoId Ihe This
this in丨 vrn allows
in turn o"oWs9he"qvid|eˇ
the liquid level eI to
Io rise¤ goin and
rise again ond Ihe
the
cylindrical floatI element
cy"ndricoI fIo¤ eIemenI sioblθ Wi饣 hin the
stable within ihe guide
guide cage.
co0e AsAs s而 ° orifice
small r们 ceˇ ¤ eio
valve
Iˇ toc|ose'Ihv§ c° mPleIin° a
close, thus completing ¤【cycle.
Iyc|e
Ihe¤
the ir/g口 s is exhausted
air/gas from
exhous9ed fr° m Ihe piPe"ne`"qvid
the pipeline, liquideniers
enters "°
the
’ m¤ in chamber
he main and
chombef ond the
lhe operating
oPero丨 float thenrises
in0f|ooIIhen with
riseswilh The0per¤
Epex・- The
Epex limg Cycle
Operating CycIe
ihe Iiqvid
the liquid.theThee|eˇ °9° 。raised
elevator, roised by 1releoses9he
float,
thef|o¤
bylhe releases the
VenⅡ ng
1l Venting _
sm° ll orifice
small α e and
valve
or O【 Ieˇ Iˇ ond engages
engoges9hethebose
baseofihe
of thecy"ndⅡ
cylindrical
c¤ l

Pipe"ne emp”
Pipeline empty, ”all pen-oir
¤ orifices open — airfI。
flows freelyin
ws freely or
in or
eIemen1which
element, rises
which un"t
rises seoIed
until on olhe
seated rvbbef
n the foceface
rubber of of
9hel¤
the r° e orifice.
large orif9ce Aiihis ov亻 I0w ceases
air/gass outflow
pointoir/o¤
At thisPoinI ceoses and
ond
°vI°
out ρiρ e"ne "orif ces°
off pipeline. ‘
fu"herin"ow°
inflow off"qvid9olhe mber vnder
2F""ng
2 Filling
further liquid to themoin
mainch°chamber ρipe"ne
under pipeline
Liquid
Liqvid rises into nooIch。
risesini。 mber°and
float chamber raisesoρ
nd rtises operating float.
ero’ in0n。。 I
Pressvre compresses
pressure Comρ resses Ihe air/gas
the qi〃 untilImaximum
gos vnⅡ moX mvm w° rk ng
working
33CIosvre
Closure -
pressvre is reached.
pressure reoched The
ThePropodions
proportions oflhe moin
of the mber
ch¤chamber
main
¤re such
are that||he
suCh Ih¤ level will
liquidIeˇeI
theliqvid w"I noI bovelhe
rise above
notrise¤ bo"om
the bottom
0pero"ng n°
Operating float,
。1rising、 ˇ liquid, closes large and
rising with ndsmo"
small
°ri们 ceˇvalve
orifice o丨 ˇ eiη en|s "h iiqvid'cIoses lorge¤
elements.
ee丨
foce of
face ofihe
the m¤
main ch° mber coˇ
in chamber eG
cover.
44seo"ng
Sealing
When
ˇVhen Ihe e"ne is
pipeline
thepiρ emPlied`9heˇ
is emptied, ¤ em。
the valve in chamber
main Iˇchomber Increosed Vρ
Increased -9hrus|from
up-thrust fromrsin0"qvid
rising liquidseoIs I¤
seals large orifice.
rge oⅡ fice
will
w"I dr¤ in into
drain inlo Ihe ρ e"ne
the pipeline
iρ os
as pressvre
pressurefols
fallsond
and9he
the 55pressvrisσ
Pressurisation
oPer¤ 丨
in0flo¤
operating float, wing Ihe
following
1foII° the "quid
liquidleve`
level,reIeoses
releaseslhe
the lncreosin0"on
Increasing ρiρ e"ne pressure
pipeline ρressvre compresses
compresses oir air bvI
but
cylindrical
cy"ndⅡ coI fIool o"o、v丨the
to allow
floatl° large
hθ l¤ rge ori"ce to open
orificel° ˇhen
°Pen、when ρr0p0"i0ns ensVre
proportions ensureliqv|d conloined
liquid contained in in
I口large
rge ch° mber
chamber
Ⅱpe"ne pressure
pipeline ρressvre fo"s Im° spheⅡ C'ond
to atmospheric,
fallslo¤ and opehsihe
opens thesmoⅡ
small oi°
at mes
all times.
orf;cθ ˇ
orifice ¤ e The
valve.
Iˇ 丁he piρ e"ne is丨
pipeline hen¤
is then ble to
able Ioˇ free|y
enⅡ Io怡 freely
ventilate 66Re"eˇ "Ⅱing
Relieving
and
¤nd svb mosρ hθ rc pressure
atmospheric
subo丨 ρfessVfe cond"i° ns¤
conditions are
re¤ ˇoided
avoided. Air,
Ai△ released
reIeosed from
froms°
solution, depressesliqv;d|oˇ
IuI on'depresses liquid level
eI and
ond
Again the ’Aerokinetic'
A0oin Ihe∶ Aef° kinei c'ρ θnsvres complete
r nCiρ le ensures
principle compIeIe slobi"″
stability falling
fo"in° float ⒒0Ws|oppeI,°
fIooi¤allows tappet to operate
°pefOIe siη
small
¤ orifice to
of thev。
ofIhe Ive element.
valve elemθ n9 re"eˇ e oirfr°
relieve m sysiem
air from system. " orif;ce Io

1. Venting 3 . Closure
'II“

Q-:.-J. ‘
4 . Sealing 5. Pressurisation l 6 . Relieving

1122
 EPEX Air
EPEX Air ReⅡ VgIˇ es
ef Valves-
Relief
singIe Or:fice
Single Orifice V¤ Ives
Valves

For situations where

For siIv¤ onlyreIoiiˇ
re only eIy small
relatively oIvmes
smo"ˇvolumes
口|〃 gos
o亻 air/gas
of "onsa whθ
¤rre
e Io
to be
b e releosed、
released, or where
whereiIit is
is I241
Fig. 124]
des;r¤ bIe Io
desirable to proˇ ide¤
provide enIiI¤ Ii° Ⅱ a
ddiIion¤ Iˇventilation
additional ¤it
oper¤ iing Pressures、
operating ihe EPEX
pressures, the EPEX singIe0r:fice
Single Orifice A:rAir
Valve
V¤ is ide¤
Iˇ e is ⒈
ideal.
Asin
As inihe dualI orifice
thedv¤ valve,
oriⅡ ce v¤ Ihe design
Iˇe、 the design uses¤ l° rge
uses a large
volume floatch¤
ˇoIume fIooI mberIotoconI¤
chamber in the
contain Ihe liquid
Iiqvid under
vnder
¤ operating conditions
all I:ng cond"ions Iotopreˇ enI fov"ng°off the
prevent fouling Ihe
"oper。
orifice floatI rod
or fIo¤
ori们 ce or rod guide.
gvide

M¤ Ieri¤ Is
Materials
*ⅡFloat
Flo¤ 9Ch¤ mber&Coˇ
Chamber ef
& Cover Cosl lron
Cast Iron
Fl° ¤I
Float Polycarbonate
Polyc¤ rb° n¤ ie
Gvide Rod
Guide Rod sI¤ inless s|eeI
Stainless Steel
0ri"ce
Orifice Stainless Steel
s|¤ inIess s9eel
Voˇ e Seat
Valve seoI EPD^^
EPDM
礻AIs° available
*Also 。ˇo"¤ ble in ductile n construction.
iron
dvcIle ir° consIrvcIion

0pem"on
Operation
As oir/g°
As ccvmul¤ les in
air/gass¤accumulates in lhe valve
thevoIˇ e under
vnder prθ ssvre`Ihe
pressure, the
liquid level
.eIis ressed0nd
depressed
is deρ and the
lhe fl° o丨 moves
float down
iη oˇes do、 ˇn° ρening
opening
"qvidorifce
the
ihe Ie・ io
orifice tooⅡ cv/Ihe
allow occumvIo怡 do〃
the accumulated °be
g° s忄to
air/gas be exρ e"ed
expelled.
The
△he orince ¤ins open
remains
orificereiη open unⅡ the liquid level
untilIihθ el¤and float
nd fI° ¤|
o reclose
rse丨to
rise rec|ose the
iheˇ olˇ e
valve. "qvid Ieˇ

n
3 l 2 mm

Ronge
Range
FlG 1240
FIG I240
The
The vo丨 ˇe is¤
valve is available ˇ h one
vo"¤ ble、with
i丨 inletsize氵
one inIeI foIedat
is rated
size; itI;s 6.0
oi60
ˇ
Nominal
NO雨 n创 Nom"d
Nominal △￠Pressure
Tast Φ°n
Pre,‘ u田 (liar) A99rox
Approx.
b¤ r It
bar. " con
can bebe svpp"ed
suppliedw"h
withor、or without isolating sluice urε
Ⅱo0 D。
Pressure[liar] (mm) a°
Din. (mm) Body 8.Float
dy&F⒗ Seat 朊 咱ll“
Weight ω
(kg)
ˇ¤|ˇe The
valve. 丁he reIeˇ
relevant Co|oI° gve nvmbers
¤nl catalogue "hovI
numbers ore:ˉ
iso|o"ng s|uice
are:- ‘
"e“ 6 8α8|) 9 9 " s耐
‘
6 5恩5E
I240Air
1240 AirV¤ Iˇ e only
Valve onIy
1241Air
1241 AirV¤
Valve withIsoI¤
lve w:Ih e
Isolating Valve io BS
F丨 onge‘ to
Flanges Bs EN
EN l092ˉ 2 1997.
1092 -2 1997
"ng Volˇ

Fig 1240
Fig. 1240 _ m
345mm

J.

s/
硫m←
一丬仓

Pe亻 orm。 nce

Performance
Dischorge is
Discharge is norm¤
normally under super criticalI air
er cf"ic¤ flow
oir f|° 、ˇ
c° ndilions when
conditions when Ihe "y vnderdi仟
the Pressvre
pressure svρ erence is
difference is in excess
excessof of
0091
. 9 ] b¤ i The
bar. The flow
flow eqv¤
equation is
l on is

¤ =
Q =0688CP)
0.688 Ct’1
where
where
Q = =roIe
Q of of
rate free dry
freρ dfy oif"【 ,v/in
air flow m3/min
in m3/min
C == 102(meirc
C vn"slˉ
1.02 (metric units] - the w coeficieni
flow
Ihe fI° coefficient
Pa == obsolvIe
P, absolutepiρ e"ne pressvres;n
pipeline pressures inbof
bar
1 22 33 4
The°
The roρ h shows
graph shows dischor°
dischargeθcapacity 。fIhe
c¤ p0ci″ of fv"openˇ
the full 。Iˇ e
open valve D scha咱 θof
Discharge arInnSTDmii'min
dγ air
tree dry
offreθ sTDme/mh
vndefˇvarious
under ipe"ne
ori° vs pipeline
ρ pressvres
pressures.

l13
3
 EPEX`刂
EPEX Airr Relief
Re"ef Valves
Volves

u a l I0"仳
DDu¤ Orifice e VoIˇ es
Valves
R¤ nge¤
Range nd perform¤
and nce
performance

R¤ nge
Range Fig. /1248/1248H
1246/1248/1248H
Fig 124‘ F;g 1247/1
Fig. 249/12491-1
1247/1249/124
the volve
The valveis° ˇ° ble with
is available w"h one
oneinIei
inletsize
size only,bvlin
only, but inhv°
two
ρressVre f¤
pressure Ⅱngs
"° "It con
ratings. canbebesvρ
supplied 、ˇilh or
P"ed with of without
w"houI
is° I° i° n sIvice
isolation sluice volve
valve.TheTherelev¤
relevant IoI° gve numbers
catalogue
nl c¤ nvmbers
are:-
1246DV¤
1246 Vglˇ e only,
DualI Valve onIy,6b¤ rating
6 barrr¤
1247Du¤
1247 DuallV¤ Ive with
Valve isolator, "ng
w"h isoIgIor,6b¤6 barr rating
ro,in0
1248DVoI
1248 DualVoIˇ
Valvee only,
onIv,10b¤ rgⅡ ng
1 0 barr rating
1249DV¤
1249 DuallV¤ wiih isolator,
Ivθ with
Valve isoIoIor,10bor
10 barr¤rating
124gH Du°
1248H DualIV¤Valvee only,
onIy/16b¤
lˇ 16 barrr¤ ,ing
rating "ng
1249H DV¤
1249H Valve
DualIV¤ Iˇ e wiIh I° Ior/1‘
isolator,
withis° 1 6 bar rating
b¤ rr¤
‘Hi° her ratings
‘I-ligher ro"ngs¤arere¤ˇ σ bIe
available. "ng
"¤
FIonges1o
Flanges Bs EN
to BS EN1092ˉ 21997
1092-2 1997.

F】 Ⅱo
⒐Ila.
Fig. Nom π
Nominalo Ⅱom an
Nominal ‘
9№
Test
l治 刂旧(hurl
Pressure
,‘
0。 r oY″ 训
Overall 防mε n∮ o“ (mm)
Dimensions ⅡⅡ Approx.
灬
PrII$urε [hurl
Pressure (b° r) 9(,mε 丫
lliameter
|ε(mm)
(am) Cc“ πg&冂
(using ool
8. flout sεSam A llB (( 0
D E
: F
F Weight [kg]
"t,,
Wε ghI(kg)

1246
I24‘ 5‘ 仓o
80 9
9 E"
‘ ε^o
all 9‘ I
96“ 50s
545 s2‘
526 — — 180
lBo
1I247
247 5‘ ⒔o
110 9
9 6‘ Ⅱ o
ill] ln‘
165s 7sO
7511 ,‘
525 373
979 346
;4‘ 2sa
233
1240
I24B 10
lo ⒔
110
o ls
15 lo111 110
9o 111511
lO5〗 ‘42 ,a4
642 534 — — 2511
2so
1147
1249 111
10 Ⅱ
Ill]
o 15
15 1010 110
9o 1259 B07
1255 I41I ,a4
534 373
a7e θ 哟
346 3113
a⒙
124311
1248Ⅱ 16
l‘ Ⅱ
Ill]
o 24
24 1‘16 1111
Bo 12oa n2B
1243 I2! 52‘526 — — 3511
a,o
124911
1249H 16
l‘ 〗
1111
o 24
24 1‘16 Ⅱ
110
o 1449
140。 lOa0
1113452‘
526 373
aza 346
a4‘ θ
395
99

Pe亻
Pe orm¤ nce
rforma
Inc° rp° r口 Ⅱ°n of APEX
Incorporation APEX feotvres0iˇ
features give θthe
Ihe EPEX
EPEX Airˇ 口Iˇ eo
Air valve 0
high air flow
hi° h oirfIc w c¤ p¤ ci″ making
capacity,- kin° it
tpo冖 icv|or y beneficial
particularly benefic;° l° n
on
p9ρ e ines svb汩
pipelines subiect `m°
freqvenI白
to frequent
cI I° filling and emptying.″in° ThθThe
ˇ°lve w"l
s,¤ nd。 rd valve
standard willven丨 e"nes
"ing
o|e pipelines
ventilate
i丨
ρiρ vp
ond up
emρ Io 1000mm
to iO00mm
d;omeler vnder
diameter undern° fm。 I conditions;
normal condilions,grovρ
groups s of valves
of v¤ may
lvθ s iη oy
be reqvired
be requiredforI¤ r° er"nθ
for larger lines.
s

了his high
This high c口 P¤ ci,m。
capacity makes this vo!vθ
kes lhis ρo|忄 icvlofIy beneficial
valve particularly beneficioI
;n systems
in sys|ems sVbiec99° svrge¤and
subiect to surge nd auxiliary
¤ux"iory fiIiin0s ¤re
fittings are
¤ˇ° bIe lo
available to od¤ pl the
adapt lhe equipment
eqviPmen丨 to se speci¤
these
lo Ihθ special l

s"voI"¤ons
situations.
The graphs
The g冂 phs sh°w
showIhe
thefIow
flowt°capacity of9he°
ρ°ci″ of rfce while
the orifice wh"e9he
the a0珈 麇“w
m●a网m 巾麇 w
u”m亩s・・ m Ⅱ%"●
.s而
fo"owin° formvloe
following formulae o"ow Iion of
calculation
allowcoIcVI¤ of ind;ˇ
individual
idv¤ l

s"v¤ Iions
situations. Na-uramu- Luge-urine!

Orificee
L¤ rge0rifi‘
Large
F|0ˇ through
Flow IhrOugh丨this ˇould normally
orifice would
his orif;ce、 norm¤ be at sub-sonic
vθ loc"ies when
velocities when9he
thepfessVre di矸
pressure difference"y
erence¤ be olihθ
across
cross svb orifice
the sonic
orif ce
is less n091
than
Iess ih¤ 0.91bor
barfor
for ov俐 or048bor
o、 ˇor
Outflow 0.48 barforforinf° ⒕
inflow.
The oqv¤
The equation would be:-
"on
¤ == C(△
Q WoVld
PPi)吻 be:-
C(ARPJ‘I:
where
where
Q == ro,e。
Q rate offfree dryoⅡ
freedry minmin
刊ow m〃
air flow
..

C == 5θ (meiric units)
Vn"旬 for Ive mounted
movnIed on
on bronch
a:

C 58 (metric valve
f° rv。 branch
pipe
Piρ eˉ- fIow
flow coe仟
coefficient
cien| I
Δ
APP== di秆 eren"¤ l pressure
differential pressvre across
oCross orifice
orfCθ inin bar
bor 'r‘
pl == absolute w
g掺

P1 ¤bs。 IvIe pipeline

pipe"ne pressure
ρressvre in barfof
in bor outflow
for ov亻 I°
E
蚩 卣

or absolute im° sphefic pressure

obsolvte¤atmospheric pressure forr inflow.
f° inflt,w
5
雪$

s"no"0rifice
Small Orifice 4

This°
This rnce n。
orifice normally
fm¤ er¤ 怡s under
operates undersvpercri9coI
super critical oir刊 ow
air flow 3

c。 ndili° ns when
conditions when pressure
"y
ρ oρ
ressvre d9ference excessof
in eXcess
differenceisisin 0.91
of O91 2

bσ ∴
bar. 1
The flow
The f|° w eqvo"on is:ˉ
equation is:- 0
‘Q 0.688Csd2P,
Q ==0688Csd2P, Discharge 01Iran dry air in STD m‘lmln
where
where Mr flow - Small critic- (tut open)
Cs == 00l15(mel宀
C.s c units)
0.01 15 {metric un"sl~f|ow
- flowcoef;cienI
coefficient
D ==
D °Ⅱ们ce diameter
orifice d omeler ninmm
mm ond ihethe
and oiher unils¤
other units are
re
¤s for
as for9he
the lofge
large ori"ce
orifice.

14
14
 EPEX A:r
EPEX Air ReⅡ VoIˇ es
ef Valves
Relief
Dv¤ l0r∶
Dual fice Special
Orifice AppⅡ c¤ Iions
spec;oI Applications
ˇ

svρ plemenIOjγ fi讨

Supplementary ings are
fittings ¤ˇo"oble 9o
ore available o"er Ihe
to alter the EPEX
EPEX
ch¤ roderis"cs to
characteristics IO suit
sv"Po讨 iCVloroperating
particular operoI n0c0nd"ions
conditions.

svrge AlIeˇ
Surge i¤ “on
Alleviation
Two
Tw。 fittings
fi"ings are
¤fe available to ossisl
¤ˇo"¤ ble Io assistin
in 9he¤
the alleviation
ioIion°off
sVrge in
surge in ao pipeline.
pipe"ne BoIh
Both fitted
arefi"ed
ore ininpIoce of"eˇ
placeoflhe
the
n° rmol
normal
Coˇ er and
cover ond cowl.
CowI

Fig 11291VenIed
Fig. 2 9 ] VentedNon
NonReIvrn
ReturnVdIve
Valve

ˇbntod
Vented
Vbm"ε gua刂 ng " noo`eturn
nan return D i m fl f r u (蜃
螭稞忠 揪饴哿 溧锹 。 咖・
Ill’lnSTDln‘mirt
m,,。 №ˇ
va Vθ k ,n"仑
valve m芯
M u m - h m a w m s u m m}捻 mam

—— mmmmvunv
-—— Will"
C)

AMIovr-Compulun m

Tank

In vo9ions where
situations
ln si丨 whefe PiPe"ne
pipeline profile n leod
can
ρrofiIe c¤ lead 9o、 ˇ¤|θ r
to water
c° lvmn seP¤
column rotion on
separation pVmP Iriρ
on°a pump trip, high shock pressures
`h;gh shock pressures 7'铷
ε
c。 n be
can θnef¤ 饣
be°generateded when
whenlhe
theseρorOIed column reioins
separated column reioins.
The EPEX
The EPEXvolve
valve combined
combined wilh
withVen9ed
Vented Non
Non Return
Relvrn Valve
Volve //'彳
¤
allows ρiρ eⅡ ne freeIy
air to enter the pipeline freely ononsep° r¤ |on`bvI
separation, but
"t,ws oirIo
conIfo|s
controls theexρ
Ihe enIervlsion
lhe of air
expulsion oif as
os the
Ihe column
colvmn reioins
reioins.this
This
h° slhe
has thee矸 ect of
effect of creating
creo"ng¤an n air bv们orbeMeenIhe
oir buffer between thet° Ivmn
column
redvcing|hθ
inIedoces、 reducing
interfaces, impoclˇvelocity
the impact eIoci″ of theihe reioining
reioining
1.0
coIvmn ond
column and lhe
thesvfge
surge Polen|io丨
potential ofofIhe
the sysIem
system.TheTheskeIch
Sketch
shows o aiypic¤
shows ρrofile
typicall profile subiect
svbieci9° to Ihe
the risk
risk of separation,
seporOIion'
wh"e Ihe
while the graph ˇs the
shows
°r¤ ph sho、 ihe air
¤if flow oc ly°
capacity
fIow coρ off the
ihe
¤rr¤ n0emenl
arrangement.
Fig 12921nˉ
Fig. Flow Che‘
1292 ln-Flow Checkk VoIˇ
Valvee

.‘

0裔 ●h● 勾o off《哂 ‘γ 蓟′m st0。 p/,.,

Dischcigsottmayavhs‘mm‘lmin
_ _ˉ
ˉ — .ˉ
Sta
肓n a a r d闷
su^0每 v avl,№
tve _ˉˉ ˉ =ˉuh咖
m m o河
mm m mh‖ oW犰
,0Wih
t宣m l m ok V。 ˇ。
"廿
n。 wc。 Ⅱ卩囱n囟 oo。
Almeria-Comparison curves
o/vk|0
^1●

Piped0u"eIs
Piped Outlets
This i‖ ing is used
Th;s∮fitting vsed in
in s"v¤ Ⅱons where9he
situations where thehydr° v"c in
hydraulic In situations
siiuoi onswhere
where odour
odovr orˇ °poVrs may
or vapours moy be
be oa probIem`
problem,
grodienI f。
gradient falls below a peak ρe¤ k point
poini during
duringn。 rmoI
normal ,he large
the urge。orifice cowl cann be ¤ced by
replaced
be re口 by oa pipe rft ngemen9
ρipe¤arrangement
opei¤ 9ons`ond
operations, "swhere
and below
where o inflow
air
oir;nf would¤adversely
o、 ˇwould ed
affect
dˇ ersely o矸 inIeⅡ conneded
inter-connected W"hIhe
with thesmo"o"∮
"6ce cowIc¤ small orifice.
ice
lhe svfge
the surgech° rudθ ris"C of
characteristic system.The
thesys|eiη
oflhe Thegr¤ ph sho、
graph showsˇ
s
’he ov"low
the outflowc¤ poc″ of
capacity ofIhe orfongemenl
the arrangement.

Extra Fi"i"gs
ExIr¤ Fittings

Servicing κiI
servicing Kit
A Jock
A screw Kit
Jack Screw ˇo"¤ ble丨to
κ is available assistseρ
o ossisi or0Ⅱ °n of
separation of|he
the
`ˇ

ˇ¤lˇe at
valve OI9he
the m¤ "is¤
main
in cover
coˇ eri° ini to
ioint foc""° te inspection.
Io facilitate inspeci on
page

15
15
 APEX A:r
APEX AirReI∶ ef Valves
Relief VoIves

652
TYPlCA1CLUsTER
TYPICAL ARRANGEMENT§ (for
CLUSTER ARRANGEMENTS (for use
vse° nI¤
on rger pipelines)
larger pipelinesl
1280sERIEs
1280 SERIES . -

D0VBLE
DOUBLE TRIPLE
TRIPLE QVADRuPLE
QUADRUPLE
1400/150mm
1400/150mm 1800/200mm
IBM/200mm 2200/250mm
2200/250mm
(130kg)
(130kg) (195kg)
(195kg) (270kg)
【270kg)

753 792 924

a
200.

626 i -
I292I

320

D|sTRlB∪ TED BY
DISTRIBUTED BY
_,

(I
9781.5

GLENFIELD&κ
GLENFIELD ENNEDY LTD
8: KENNEDY LTD.
Vorks,Queens
GlenneldˇWorks,
Glenfield QueensDnve,κ
Drive, Kilmarnock,
L

. Ayrshire,scotland
Ayrshire, κA13×
Scotland KA1 "marnock,
3XF F
Tel: (01563)521150
TeⅡ (01563) 521150FaCsim"e∶ (01563)541013
Facsimile: (01563) 541013

@ °F THE
PART OF α EnfFJELDGROUP
rHE GLENFIELD onouPOF
oF∞ noP,mlEs
COMPANIES
C MnΓ
Specifications, illustrations,
sρ cc竹 ical|on$ Jlu欲 weights.
ralion$ We|ghto etc given
eto9|ˇ en he● ein are
herein nly They
typical only.
are typical° They d° n01lorη
donot form'p'art
pa^⒍ oontrad and We
of the contractand Werese″
reserve
e the right to
the igh1to ″th0vt notice.
ter、 withem
a alter nol|oe

Pinted in Sooflandby
Printed soouand by The Contour P田
The-Contour s$L|mted
Press Ayr
Limited,vA_y'r Pub
P U b l i ccation
a fi o n NO-No211(98)
211 (98)
Three Runway System Project Contract 3310 :
North Runway Modification Works

Test Report

Document No. MSF/00017/A

 a佳n 力 m腧
a e甙
s a高 a a中a a心 有 限 公 司
C A S T C0 CAsTCO TEsTING
CASTCO LIMITED
CENTRELI"lTED
TESTINGCENTRE
CastCo LRN
Costco LRN :∶INsO180122-2-CV
INSO'18012'2~2-GV

AccepIance No1e
Acceptance Note

ofissue
Date ofisSue : 14February2018
14 February 2018

Cuslomer
Customer : ce Trading
Advance Trading&EngineCⅡ ng Limited
8:. Engineering Lim;ted
^dvaΠ
Address
Address : Unit C,
Unit C,19/∏ Best-O—Bcst
on, ,Bestˉ Centre, 3266 Perryy Sweet,
CommeriaI Cen"e,32-36Fe盯
0-Be趾 Commercial sneet,Kowloon,Hong
Kowloon HongKong
Kong

Contract
Con1raCt no
no. : l`WsD I71
UWSDII 7L

Subject
sllbJeCt : Inspecd° n of
Inspection of0ate Valves & Air
GateValVes&Air valves
Sralves

Da1c of
Date ofinspection
insriection : 22to24,31Janua,2018
22 to 24, 31 January 2018

Lacation of insction n :
LoCation ofinspecti° (i)
0)Fact° Qingdao,,PRC("em1to6〉
,atatQingda°
Factory PRC (Item'1 to 6)
(iD Kam
(ii) Kam Tin、 Vorkshop(I⒃
Tin Workshop m7to
(Item lD
7 to 11')

Product description:
Product lon:
. . . Quan"ty
Quantity
Nominal sizc
Item
IteIn no.
no Sample descrip"on
Sample description Nomlnal Size supp"ed
supplied
(D【 l)
(DN) (no)
rno、
I l 8800 2200
29 IOo
100 2200
3
3 Waterfiont series
Waterfront series263gate
263 gate valve,Bs5“ 3&EN
valve, 385-163 lO74,c/w
&.EN I O?4,-:.cr'wstem
stemCap,
cap, 150
150 20
4
4 9l flanges
PN16nanges 200
200 55
5 ‘ 2250
50 5
6 3300
00 3冫
‘′
7 AVK/Glenfeld” Series
“‘AVKJGlenfield" series851小亻 odc1125I
851 Model 1251APEX
APEX single air
single airvalve
valvein
in 25 4
7 25 4
duc“ le iron
ductile Ve0endto
screwed
iron scre、 end to Bs2! fitted
BS 21n“ ed with
with isolating stopcock
stoDcoCk
8 ˉ 50 4
: AVK/CIenneld・ Series
“AVKlGlenficld” sCrles85I
851 Modcl
Model1273APEX double
1273 APEX air air
double valvc in in
valve :3 2
9 80 4
10 ductile iron
ductile Πan~。 eto
iron flange to Bs
B S EN
ENl092ˉ
1092-2 PN16 fittedwitb
2PN16rl1,ed withmi订
mineG geared
gcared 100 6
10 】00 ‘
11 isolating gate
isolating gate valve
valvc 150 4
1! 150 4

CondusIoⅡ
Conclusion:
Based our
Based ononour n results
inspection
inspecti° rcsults and
and reviG,sing relevantdocuments,it、
therelevant
reviewingthe Ⅴas found
documents, it was found!hatthe
that the aboVe-men“
above—mentioned
oned For this
forthis
deliveq compIied
delivery compliedw^hwiththe
therequ remen‘ of:
requirements on

1 slandald
1. requircmcnt(as
Standard agFed
requirement (as withwith
agreed customer): TheThe
cuslomeil∶ Contraot
ContractspeciOcaⅡ on,Bs5I63"∶
Specification, 2004,
BS 5 l 63-1:2004,
Bs EN
BS E`IO74-2&4∶ 2000 BsEN
1074—2 & 4:28:00, BS ENI092ˉ PNI6)
I997〈(PN16),
2∶ 199?
1092-2:
BsENEN
BS I2266-l∶ 2003,、VIs4ˉ
12266-112003, 52ˉ 0l∶ 1992and
WIS 4-52—01:1992 and
2 Manufaα
2. urers drawings
Manufacturers‘ drawings

Thc inspected
The inspecteditems
itemsarc
arerecoⅢ Ⅲended for
recommended acceptance
for'acceptance.

Inspectcd by
Inspected by
ˇ丿々 0ung
、
W 1mg
t⒃'冫ector)
ed° o

Appr° ed by
Approved ˇⅡ.~冖￡土 : f: 7LA’OZ-r—
sI1 Lai
S.H. Lai
(Approved sign扭
(Approved Signatory)
ory)

Fo m No∷
Form No: 1`s Att官 pa"‘ ‘Xo1启 dd
INS_Acc_cptance-_Note dd O⒈ 092"l‘
uuowzms
Page ‘of
.e I
Pa‘∶ of l1 page
page
7&-
眷氵
In
a分轰 a安 E
ie各扌 居 in伫i33虢
33 at 03
33.0nOn
KuKui
street Fan"ng
Street. H°
Fanling, n0KOn9
Hong Kong. Te∶ 25978333
Tel : 2597 3333
§香 $1343}
港 粉 簇安
43
全 街
’5':- 2% #5 29A虢
29A %% ∞ A,0n
29A. 0n Chuen
Chuen slree1Fa㈧
Street, .Hong KOn0 Fax25978399
Fanling.
m° Hong Kong. Fax: 2597' 8399
∈ maⅡ n∮
E-mail: o@castco com hk VVebs"e
info@castco.com.hk Website:WWW Castco com hk
www.castco.com.hk
 fifl*fi%+©fim&fl
佳 力 高弑 膝 中心 有 限 公 司
c A S T c 0 CAsTCo TESTING
CASTC‘;£7 CENTRELlMITED
TEsTlNG CENTRE LIMITED
Date ofissue:
D岔 te of 14 I4February2018
issue; February 2018 CastCo△
Castco RN:INsO180122o2-CV
LRN: INSDISOIZ2-2-G‘V

Report
Inspection Report

of
of

Gate Valves
Gate & Air VaIves
Va1ves&Air Valves

LocatioⅡ of
Location of:ilspec(ion:
inspection: (O Factory
(i) at Qi¤
Factory at Qingdao, (Item 1】to
PRClIteⅢ
gdatl,PRC Θ
to 6)
(ii) Kam TIm wor妯
(Ⅱ l Kam Tin hop
Workshop lIteⅢ
(Item 7to】
7 to 11)
1)

of inspectioⅡ
Da1e of
Date inspection: : 22to24,31JaⅡ
22 uary2018
to 24, 31 January 2018

To:
To:
Advance TradiⅡ g&EⅡ
AdvaⅡ ce Trading Lim:teJ
g|Ⅱ ee“ ng Limited
& Engineering
(Attn: Mr.KeⅡ
(Attn:Mr Ⅱy Ho)
Kenny Hol

1Ⅱ spected by:
Inspected by: Approved by:
^pproved by:

Z" 41,; XL;

W.K. Len S.H. Lai
(Inapector) 0⒋ pproved sigma‘
(Approved ory)
Signatory)

「o艹 ln No:
Form Xo 1N、 Cato V/i、
iNS_Gatc ●s Tduk’
Valves} d d Iii/0912016
"o9|201‘
Page of8pages
Pagc 1l of 8 pages
é香 flint»
港 粉 it嵌fl安E 居 iii 33眈 BB,on
街 33% κ山 Street.
33. On Kui HOn0κKong.
Fanling, Hong
streel FadⅡ on0
g‘ Tel 25θ 78000
Te!∶: 2597 8333
街 29A虢
1}
港 粉 #1
香 5&5}? 全 (£29,:
安 :9:
蓣a? ∞A,on
at 29A. Onohuen
Chuenslr。
Street. Fad"0,Hon9κ
et Fanling. ong
Hong Kong. 2597θ
FaX∶ 2597
Fax: 8399
3θ θ
E-mail: inlo@castco colη hk
E ma"∶ info@castco.com.hk VVebs WWW castco com hk
tθ ∶www.castco.com.hk
Website:
 验 TIN
佳 cΑ

限 凵
fi s弑fi ‘ i ’中
E fi力e ‘高 m心 ‘ fi fi fl公 司
fi l有
sTCO TESTING
CASTCO CENTRE LIMITED
TEs G CENTRE ⅢITED

CastcO LRN
Castco INsOI80I22⒓ ˉ
LRN∶ : 1N80180122-2-GV GV

Imsoection Report
Inspection Re,ort
Customer
Customer Advance Trading
Advance ttading&Engineσ
& Engineering
ing Limited
Limited

Addfess
Address Unit CC,19`T,Best-0ˉ Best Commercial
, 1 9 m , Best—O-Best Commercial Centre.
Cente,32-36Fety
32—36 Ferry steet,KOWloon,Hong
Street, Kowloon, HongKong
Kong

Contract
Contract no
no. 1/WsD/17L
iJ’WSDfl 7L

subJect
Subject Inspection
InspeCtion of
ofCate
GateVaIˇ es&Air
Valves '& AirVaIves
Valves

Assigned inspector
Assigned inspector Mr WW KK .Leung
Mr. Leung

Adˇ anCe Trading

At the request of “Advance Tfadlng&EngineerIng
& EngineeringLim"ed1a
Limited”,factory&Iocal inspeCtion
a factory & local inspectionofdle
of themanufactured
manufactmcd
^t!he request
pmducts
productsfor of“ aΠ
fordc"very
delivery andd installation
instalIation at
atthe
theproject
prOJecthas been carried
has been detans as follow:
vith details
out、with
caΠ ied out follow:

1
1. Date
Date ofinspeCtion
of impaction :∶ 22to24,3】 Janua,2018
22 to 24, 31 January 2018

2 LoCatlon
2. Lee-alien ofinspectlon
o f inspection : : (i)
Θ Factory Q"配 ao,PRC(ItcⅢ
a t Qingdao,
Fact° ry哎 P R C (Item Ilto
t o 6Θ)
(ii).
0O KamKamTln
Tin W° rkshop(Item7to
Workshop (Item 7 tolI)
I 1)

3 standald requirement :∶ The

Standard requirement TheCon订 aCt Specification,
Contract B S 5163-1l:2004,Bs
specinCation,Bs5I63ˉ :2004, BS EN
ENlO,0’ &4∶
1074-2 & 2000,
4:2000,
(as a。 reed with
agreed w"h customer)
CustollleO Bs
BSEN!09’ ⒓Ⅱ997(PN16),BsEN
EN 1092-21997 (PM 6), BS ENI226⒍ 2003,WIs4阝
12266—12003, ⒉0Ⅱ 1992
WIS 4—52~01:lg92
I∶

and the
and the manufactlrers’ dra△vings
manufacmrers’ drawings

4
4. scope
Scopeof、 v° rks
of works :: (l)
(1) sampIing允
Sampling forr inspection
inspectlon
O) V。
m ual appearance
Visual appearanCe CheCk
check
(3)
(3) DimensionaI cheCk
Dimensional check and
and markIng
markingcheck
cheek
(o Winlessing
W hydrostatlc
Witnessing prcssure
hydrostatic pressuretest
test
(5) Wttnessing∞
m Witnessing coating tests
a"ng tests
(6) Review
w ReviewofCustomer’
of customer’ss provide in轸 and
drawings
provide dra△ verification o f
and ve"flcatlon°
measuHng&tesⅡ
measuring ng equipments
& testing equipmentsfor
forvalidlty
validity
(7) Concluslon
m Conclusion
®
(8〉 Issue acceptance
Issue note
acCeptanCe note
'(9〉 Ifssueinspecti°
® Issue repon“
inspectionn rep°

【Ns G钮 ・V引
Farm No. INS-53m
r。 Vc‘ △dd0l`Og201‘
Vaivcsj' dd 0.] motto I IS
"mN°
Page 2 off8pages
Page2° 8 pages
é香fi港fl fi粉fi攮g fi安fi居fi 街 33兢 BB,0nK山 streetFanllng.
33. On Kui Street, Fad"0,HOng KOng Te2507BO∞
Hong Kong. Tel:259?8333
fi § $攮&安fi 仝
§香$氵客粉 EA 断fi29A虢 29A,On
29A. OnChuen
Chuen street Fan"n0Hong
Street. Fanling. KOng FaX:2sg7Ba09
Hong Kong. Fax: 2597 8399.
ma"inf° @CaslCo Com hk
E—mail: info®cestco.com.hk
Eˉ ˇeb由 te∶ WWW
ˇ
Website: CastCo Com hk
www.castco.eom.hk
 有 TR
e e腧a a中a a
e佳a力s a高e弑 `心 限 公 司
CAsTCo TESTING
CASTCO CEN E凵
TEstING CENTRE MITED
LIMITED

CastCo LRN
Castco INS0I80122,-CV
LRN∶:1N30180122-2-GV

InspeCtion d∝
5. Inspection a"s&results∶
details & results:
(1) Sampling in♀ for
for iinspection

Quantity of sampleseIected
Quantity ofsalnple selected
Nominal Quantity
Quantlty for ins section
insDeCtion
Itetn no.
Item no sample description
Sample description size
Size supphed
supplied Hydfo哽 atic
Hydrostatic Coating tests
Coating tests
(DN)
(DN) (no.)
(n° D pressure test &
pressure test &other
othertests
tests
(n。 )
(no.) (no)
(no.)
11 80 20 20 5
5
2 lOo
100 20
20 20 5
5

^z
30 Vater丘 ont series
、
Waterfront sehes263ga te valve,
2 6 3 gate valve,Bs51 63&ENIO74,
385 163 & EN1074, 150
150 2200 20 5
4 c/W stern
c/w stemcap, PN16 flanges
cap,PN16na nges 20o
200 5 5 2
5 250
250 5 5 2
6 300 3
0 3 2
..AVKlClenneld’ 9series851
“AVKfGlenfield” ModeI1251A
Series 851 Model 1251 pEX
APEX single
single
7 Ⅴalve iu
air valve ductileiron
in ducti!e Ved end
screwed
ironscre、 endtO
to BS 21 fitted with
Bs216tted、 vith 25
25 4 4 2
isola“ ng stollcoCk
isolating stopcock
8 9series851ModeI127 APEX 50 4 4 2
d’ Series 851 Model 1273 3ApEX
ⅡAVlC/01ennel
3 “AVKfGlenfield” :3 Z 2 3
9 80 4 4 2
double air valve
double air valveiuinducti1e
ductile iron
iron nangc Bs EN
flanget。to BS EN1092-2
1092-2
10
10 . . . . 100
100 6 6 2
l1 PN16 fitted
「N16fl仗 W⒒ h mitre
ed Wlth mi0e geaKd
geared isol扯 ing gale
isolating gate vaIˇ
valvee 1 SO 4 4 2
1I 150 4 4 2

sa∶ ηpling procedure

Sampling procedurefor
forthe
theabove
above inspection:
inspection∶
(A) F0r
(A) ForhydΓ o鼓 atic pressure
hydrostatic pIessure t・
test
st

-~ FOr
Forlot
lot size
size less than20∶
less than 20 nos., thesa∶
1os,1he sample
np1e size shall
sha"bebeequalto
equal tolot
lotsize
size.Forlot
For lotsize
sizeequalto
equal toorormore
more than
than
220nos,the sa∶
0 nos., the ηp1e size
sample size shall
shallb ebe20nos
20 nos.

(B) FOr
(B) coating
For tcsts
coating testsandand
other
other testss(Visual
tc“ appearance,ddimensional
(Visual appearance, imcnsional measurement,
measurement, marking
mark checks)
ng checks,
- Sample
sample size sban be determined
size shall detemined in
in accordance、vith Bs6001-l
accordance with BS 1999inspecti
6001-1:1999 inspection levelII,singIe
on1eVel 11, single samp"ng
sampling
plan,Λ
plan, QL=40
A.Q.L. = 4.0

(2)
(2) Visua1appear
Visual ance check
appearance check
ˉ There、 Ⅴas no
There was no obvious
obvious defect
defect observcd
observedononthe
theinspected
inspectedsample
sampleofofD1DJ. gate Ⅴalves and
valves & air valves and they
they
gate valves&air
、vere all
were a"genela"y
generallyacceptable
acceptable.Tbc
ThevalVes、
valves were coated with
velc coated、 Yith blue
blue epoxy ng as required.
coating
epoxy coa“ required

(3)
(3) Dimensional measurement
Dimensional measurementand marking
and marking check
check
ˉ The
Thedi1η ensions of
dimensions of1he
the inspected
inspected samples,ere
samples were
n】measured bythc
casured by theinspector
inspector.
TheThe
I飞requirements
;quirements and
andactua1
actual
dimensions、were
dimensions vcrc tabuIated
tabulatedasa follo、
s following:
Ving∶
(l“ row-】
(1St equirGment;2"drowˉ
row = requirement; 2'1d row = actual
aCtuaI dimensions)
dhnensionsl

Item {1) DN80 Waterfront Bsi,“ 3&& EN1074. c/w stem

erflont series 263 gate valve, 1385163 stem ca P N 1 6 flan es
Ca“ co` | | 0u‘ ide
而・
. Castco S
me时 c汪 n|`cmhm
identification Nominal srzee|d呷
. .
ψOutsrde
dlameterer。 α
off
Diameter of
bolt
.
c1rcle | thi(∶
bol1circlt|
Flange
_
∶
thickness
knes,∶
Flange
.
FIange fiCing
facmg
No
No.`boI1hole
.
-—bolt hole Face-to-face
dia1ue1er
diameter
Faceˉ 1oˉ laCC
.
dimension
dimensmn
.
MaX1mum
Maximum
overa"hCi吵
overall
.
height
t
flangg
|

mark on sample
' 80mm 200mm 160mm 19mm 3mm 8—-ol 9mm 203mm 5530mm
0vcrau
Overall 0、 eran
Overall |oⅤ e忄 a"
Overall 0vera"
Overall |0vcran
Overall |ovefan
Overall |overa"
Overall |。 Overall
veraⅡ
measurCIments|n9ea、
nleasufcmcn1s measurements
measurements measurements mea・ urmelts me凼
uremCnts measurements uFmCn1s measuCmenls
measurements measurementsIη easuremc"s|measutmen1s
measurements measurements
lNSO180122ˉ
IN 80180122-2-2ˉ oofa"selcc1ed
f all selected oofau
f allselec1ed
selectedl ofau selected o⒍
o f allseIccted m sdccω
f all selectedd|・o ff汕 sdeα ed iof
all selected m se△
o f all ctd|矿
selected m sdcckd|⒍
o f all ms刳
selected o f all etω d
selected
GV I lto5
GV-l-l to 5 samples:
satnp∶ es∶ samp1es:
samples: |samples
samples: samp es
samples: |samp1es∶
samples: samples:
|samples samples:
|samp1es ηples
samples:
|s⒛
|CΛ S、 VK
CAS-WK
Min÷ 78mm
Min.=78mm M"l÷ 202mm|Mn÷
Min.=202mm 159mm
Min.=159mm Mh÷ 20mm
Min.=20mm {Mh÷ 25mm | 8`o19mm
Min.=2.5mm 8—-o19mm {Minˉ 。o3mm|Mhˉ
Min.=203mm +04mm
Min.=404mm
Ma`÷ 79mm
Max.=79mm Max÷ 203mm|Max÷
Max.=2()3mm 160mm Max.=22mm
Max.=160mm XIa\ˉ 22n)Iu |lvlax÷ 3n1tu
Max.=3mm Mdx~⒛ Ⅱnn、 |M扒
Max.=204mm △07mm
Max.=407mm
Bod)marking【
Body marking: 迄氽莰g冖 口 2017
w 2017 D、DN8080 sG5 6 CFCFPNI‘
PN16 Bs51631 △
[385163-1 EN1074-2
△abel n】
Label marflg
arkit、 R∶ VsD`17L 61ˉ
l/WSD/17L
l`、 3ˉ 351o54
61-3-35 to 54 24KG
24KG `1074-2

『o""、
Form No. INS_Gate
o l`` Va、 ‘ ‘f JdO
C● to Valves__T dd 01/09/2016
`09|]‘ 16
Page3of8p
Page 3 o f 8 ages
pages
香 ass-as
7; s e33就
港 粉 萘 a安s s居e s街 s ∞ O
33, 0nK山 s"eel FamⅡ
n Kui Street, g HOng
Fanling, Hong Kong
Kong. 25978333
t0I∶: 2597
Tel 8333
a e e羧a 安
a香s e港a 粉 全a街 29Λ 硫 29A0n
rzm 29A, O nohuen跏 eet FamhgⅡ
C h u e n Street, κong
Hong Kong.
Fanling, Hong Fax{259783
Fax: 99
2 5 9 7 3399
E-mail: nfo@castco com hk VVebs"e
E maⅡ info@castco.com.hk Website:WWW castC0com hk
www.castco.com.hk
 y g心
sa中
a佳n 力 a高s s弑e s膝 aa有 限 公 司
CAsTCO TEsTING
CASTCO LIMITED
CENTRELlMITED
TESTINGCENTRE
Castco lNsO180122-2ˉ GV
RN∶: INSOlSOlZZ-Z-GV
Castco lLRN

Item {2} DN100WWaterfront series 2263

DN100 VaIV 385163
6 3 gate valve & EN1074 PNI6nan
EN107 c/w stein c a p , PN16 flan es
Cas1co s
. Castco’s . _ 0utside
_Oms'de Diameter
Diame1er o f of Flange
「1ange . N
Noo .`boⅡ
~bolt hole race~t。 ˉ
Face-to-face
face MΔ 1mum
Maximum
identrfication
identi6cation Nomina1size
Nominal Size diameter of
diatncter of . . FIange facing
Flange facing . . . .
Circle
bolt circle
bolt thickness
thickness diameter
diameter dimension
dimenston oVefan hCight
overall height
tuark
m rk on sample
on satnple flangL
nange
‘ " lOOmm
100mm 220mm
220mm 180mm
180mm 19mm
19mm 3mm
3mm 8`O19mm
8~ol9mm 229mtn
229mm <590mm
5590mm
0vcr钔
Overall 1 0verln
Overall 0vcra"
Overall 0vcran
Overall 0vera"
Overall 0vcra"
Overall 0Veran
Overall 0veran
Overall
measu Cmen【 s measurements
measurC llCnts measurements
measurements measurenlents measurements
mCasut℃ tuCnts measurements mCasurme,ls
measure∶uen1s measurements mcasVle1uents
measurements measule1nents
measurements
INsOI80122ˉ 2- of all
1N80180122-2~ selCC1ed of
all selected ofall ofaIl
all selected of ofa"sclccted
selcctcd of
all selected ofa"selccted
all selected of all selected of an selected
all selected 。fan
of all selected 。fan
selected of d
selected
allselect・
GVˉ 2J to5
GV-2-l to 5 samples:
sa:uples samples:
samp!es∶ samples:
sanip!es∶ ∶samp1es:
samples: sajnpIes
samples: samples:
samplc!∶ }∶ satuples
samples: samples
samples:
CΛ s、 VK
GAS-WK
Min÷ 98mm
Min.=98mm Mh÷ 221mm
Min.=221mm Min÷ 179mm
Min.=l79mm Min÷ 20mm
Min.=20mm Min÷ 25mm
Min.=2.5mm 88、~ oI9mm
el9mm Min÷ 229mm
Min.=229mm Min÷ 437mm
Min.=437mm
MⅨ ÷222mm Max.=180mm
Maxˉ 99mm Max.=222mm
Max.=99mm Maxˉ 180mm Max.=22mm M扒 ˉ3mm
MaX=22mtn Max.=3mm M冰 一 231mm
Max.=231mm Max÷ 451mm
Max.=451mm
Body ma了
Body king w
marking: 辽、彐走】n` 2017
20J7 DNIOO
DNlOO sG 8 0 CF
CF pN16
PN16Bs51631 EN10742
BSSl63—1 EN1074-2
Label mam : l/、
1abel markin庶 VsD`17L 61ˉ
l/WSDIl7L 4ˉ 167to186
61-4-16? 30KG
to 186 30KG

Item g3) DN150 Waterfront series 263

DN150 2‘ 3￡ ate valve:
gate VaIV BSSl63 & EN1074! c/w stem capI P N 1 6nan
N1074 c`W 6 flanges
Ca针 co s 0utside
Fl洫 gc Xl[1)〈 imum
calm“
. . . .OutSIde Diametcr of
Diameter of Flange . No
No.`bolt
~bolthole
hole Faccˉ toˉ 血Ce
Face—to-face Maximum
iden1iΠ cation
identtfication Nomina1si2e
Nominal Size diame1er of
diameter . . FImge lacing
Flange facmg . . . .
bol1ci,c1e
bolt eircle thickness
thickness di△neter
diameter dimension
dimenSion overall height
oVerall height
mark on
mark sanp1e
on sample flange
nange
' ' 150mm
150mm 285mm
285rinl 240mm
240tntu 19mm
19tnIn 3mm
3mm 8`o23mm
8~aZ3mm 267mm
267mm (695mm
$695mm
0vcrdl
Overall 0vcrall
Overall 0vera"
Overall 0ver,a"
Overall 0、 erdl
Overall 0vefdl
Overall 0vera"
Overall 0vc,ra"
Overall
mCasutments
measurements 1uCasur・ men1s
measurements measurCtuents
measurements measufcments
measurements measu四 men1s measurements
measurements measurCnlCn1s 1nCa.;urements
measurements measurements
measurements
INsOI80!22ˉ 2ˉ
INSOlSOlZZ-Z- aIl selected
of all seIeC1ed oofaIl seteC1ed o
f all selected off all
aIl selected
seIccted a"sclccted
ooΓf all a"seIccted
selected ooΓf all selected ooff an selected oofalI
all seIec1ed seleCted
f all selected oofan
f all se1ected
selected
GV-3ˉ l to 5
GV~3~1 satnρ les
samples: sampIe、
samples: samples:
sat11p!cs∶ sampIcs∶
samples: sampIes
samples: samp!cs
samples: samplc∶ ∶
samples: ;: samples:
samples:
CASˉ 、VK
CAS-WK
Min÷ 286mm Min.=240mm
Min÷ 148inm Min.=286mm
Min.=l48mm Min÷ 240mm Min.=l9mm
Min÷ 19mm Mn=25mm
Min.=2.5mm 8`o24n1m
8~924mm Min.=267mm Mh÷ 535mm
Minˉ 267mm Min.=535mm
Ma、 ÷150mm Max.=288mm
Max.=150mm Max÷ 241mm Max.=21mm
Mdx÷ 288mln Max.=24lmm Maxˉ 21mm Nl驭 ÷3mm
Max.=3mm Ma`÷ 268mm Max.=540mm
Max.=268mm Ma`÷ 540mm
BOdy marking:
Body marking w 衫Ug″ 2017 2017 DN15()
DNISO sG 36 CF
CFPN16 Bs5163△
PN16 BSSl63-1 EN10742
EN1074-2
Label
LabeI n1arkin旦 VsL,`17L 92ˉ
liWSD/17L
marking:: l`、 ‘ˉl1o20
92-6-1 54KG
to 20 54KG

rfi ont series

Item 14} DN200 Waterfront series2‘
2633 gate valv £5163 &EN1074
& EN1074, c/w stem ca pN16man
PN16 flanges
Ca“ co s 0utsidc
. Castco S . . .OmSlde Diameter oF
Diameter of FIangc
Flange No `bolt
_ No. ~boltho|e
hole Faccˉ toˉ face
Face-to-face M驭 :mum
Maximum
identification
identincation ∶
Nominal snze
`io⒒ 1inal si2e diamcter of
diameter oF i . Ⅰ1angc%cing
Flange facing _ . . _
bolt Circle
bolt Circle 1hickness
thickness diamt1er
diameter dimension
dimenSion oⅤ cra11height
overall height
mark on
mark o n saInD1e
sample flange
n ante
2001iIm
200mm 340mIm
340mm 295mm
295mm 20mm
20mm 33mm
mm 12-o23Ium
12~o23mm 292m1u
292mm (830mm
5830mm
0vcran
Overall 0vcrall
Overall 0vcra"
Overall Overall
0、 er,△ 0verall
Overall 0ver浏
Overall1 0vemn
0veran
Overall
Overall
tnCasuremCnts measurCIuen1s measu扌
measurements measurements measurements me小 "
ements measurements
urt uea.ureIments measurements
me lls measurements
∶ tueasurements measurements measuremCn1s
measuretnCnts measurements
】NsO]80122ˉ 2ˉ
1N80180122-2- ooff all
all selected ofa"selected
selec1td o all selected ooFa"se1ected
f all selected o°ffa11se!ected f all selected o。fr all
all selected
se1ected of se!ectcd o
all selected
of a⒒ 。ffan
all selected an sclccted
selected ooΓf all selected
GV-4-l to22
GVˉ 4Ⅱ to samples:
samplcs∶ sa1nplcs
samples: samples:
sampIes∶ sanlpIes
samples: samples
samples: ∶
∶
samples:
iampIes∶ samples:
sa1nples∶ samples:
samp!cs∶
CAsˉ 、
OAS-WKVK
x lin÷ 198mm
Min.=l98mm Min÷ 340mm
Min.=340mm Minˉ 295】 n1n
Min.=295mm X/ln÷ 20mm
Min.=20mm M"÷ 25mm
Min.=2.5mm 12`o23mm
12~623mm Xlin・ 293mtn
Min.=293mm Minˉ 624mm
Min.=624mm
Ma\÷ l99mm M
Max.=199mm a x . =341mm
Max÷ M扒 ÷296mm Max.=21mm
3 4 l m m Max.=296mm MaX=21mm Max.=3mm
Max÷ omm M欲 ÷294mm Max.=626mm
Max.=294mm xlax÷ 626mm
Body marⅡ ng W
I;ody marking: 渊 2017 DN200
2017 DN2。 O sG SG CFCFPNI6
PN16Bs5163△
BSSlG3-l ENJO,△ ˉ
EN1074-2
2
Label mdrking∶
Label marking: 〃、VsD/17L 92ˉ
1/WSDi'17L 8ˉ 〗
92-8-1111o15
to 15 85KG
85KG

Fo""`●
Form No. 1NS_Gate V"`cs I dd
lNs G“ ‘Valves_T dd0⒈ ◆
01/09/2016
9∫ 201‘

page4of8page
Page s
4 of 8 pages
2151}
港 粉 ii
a香 :e 萤§
安E居 lit
街 3333虢
as 330nK山 s"eelⅡ Fammg
33. On Kui Street. Fanling,HOng
HongKOng 25978330
T0l∶: 2597
Kong. Tel sass
2;
港 粉 at
香 seats}
5;:-
擐 安 é全 fit 29Λ at:
街 29A 29A, chuen
虢 29A0n 0 n Chuen Fa俐 mg H°
Street. Fanling,
slreetⅡ κong
ng Kong.
Hong Fax: 25978399
Fax∶ 2597 8399
∈ maⅡ info@castco.com.hk
E-mail: nfo@castcO cOm hk VVebs"e∶ WWW castCo com hk
Website: www.castco.com.hk
 限
e r拭
a a高
e佳n 力 a n中a a心 有 公 司
l u腧

ELˉ
CAsTCo TESTING
CASTCO CENTR LIMITED
TEsT∶ NG CENTRE ⅢlTED

CastCO LRN
Castco INsO180122ˉ
LRN∶ : INSOISO 2ˉ CV
l 22-2-GV

Item
I (5) DN250 Waterfront series PNI6
263 gate valver 885163 & EN1074, e/w stem “2: PN16M
§erie§ 263
Castco s 0utside
. aft“)? . . . Outsrde Diamα cr of
Diameter of Γlan8e
Flange . No `bolt ho1e
No.-bolt hole race~10~flvc
Face-to-face Max∶ mum
Maximum
identi伍 ca1ion
identificatlon Nomina s'c
Nommalsme diametcf of
diameterof . . F|an1∶ |c facmg
Flange fdking . . . .
bolt Circle
bo1t circIe lhickness
thickness d1a】 ueter
diameter dimen“ on
dimensmn ovcran heiε
overall height
ht
ma爪 oonn sample
mark. sampIC nmgc
flange
__ 250mm
250mm 405〖 u∶ n
405mm 35s llm
355mm 22mm
22mm 3mm
3mm 12-o’ 8m〖 u
12~928mm 330【 nm
330mm <940mm
5940mm
0vera"
Overall overall
Overall overa"
Overall overa"
Overall ovcraI1
Overall 0vcran
Overall ovefaⅡ
Overall 0veiau
Overall
】ηeasure∶uCn】 ; measurements
measurements me岱urments measurements
measurements measurements mcasuiements measurements
mt・ asurε ments mcasurcmcnts measurements
measuremen1s measurements
measurements me△suremonts
lNsOI80122ˉ 2ˉ
INSOl80122-2- ofal
of all sc!ec1cd oFall
scICc1ed o
selected ofall selected ofa"sclected
sc1ccted of
f all selected oFa"selectcd
all selected of all selected of an selected of
all selected all selected
o1aII ofa"se1ec1cd
scleC1ed of all selected
CVˉ 51to2
GV-S-l to 2 samples:
samples∶ samples:
sa:nples: samples:
satnplcs∶ samples:
sa〖uplCs∶ samples:
sa:npIcs∶ s lmplcs∶
samples: sampks∶
samples: samples:
satupIes∶

C^sˉ 、
OAS-WKVK
Min÷ 249mm Mirt.=405mm
Min.=249mm Min÷ 405mm Min.=355mm
Minˉ 35smm Min.=23mm Minˉ 25mm
Minˉ 23mm Min.=2.5mm 12~o281nm
l2~928mm Min-33Imm Min.=725mm
Min.=33lmm Min-725mm
Mtxˉ 2sOmm Max.=406mm
.Vlax.=250mm Max÷ 406mm Max.=356mm MⅨ ˉ24mm Max.=3mm
Max÷ 356mtn Max.=24mm MaXˉ 3mtn Max÷ 727mm
aXˉ 332mm Max.=727mm
Max.=332mm
Body m。
Body w 当刂 20t7
rking u萤
marking: 20I7 D`250
DN250 sGSGCΓ CF PNI6
PNIG Bs5I63I
BSSI63-l 0`lO7⒋ 2
EN1074-2 `犭

Label markin2∶ l`、 ˇsEVI7I

LabelmarkinLl/WSD/I'IL 61-lO-611o65
61-10-611065 128KC
l28KG

DN300Waterfl
Item [6} DN300 on series§ 263 gate valve,
Waterfront PNI6ma
IVe 885163 & EN1074, e/w stem can, PN 16 flanges
Cdcos
. 01.5,“)?
idtnti‘ ca"on
Identification
. .
Nommal
`o血
.
久 d:::戋
lOutSIde
n1●Size diameter o ff
D该 mc1cr of
Diameter
.
bol1circlc
bolt Circle
Flange
.
J器 s
thickness nm吵 咂
.
Flange facmg .
、bo!t hole
No. -bolt
`o diameter
diame1er
hole Facotoˉ ruCe
Face-to—face
. .
dimension
dimensmn
M公 ImVm
Maximum
overall
.
height
oVCialI height
ma丨 k on
mark on sample
samD I n^n‘flan c・ ,‘

300Iuin
300mm 460mm
460tη lη 410mm
410mm 245mm
24.5mm 4mm
4mm 12~o28mtn
12~028mm 35‘ mm
356mm <!030mm
51030mm
Overall Overall ' Overall Overall Overall 0vcru"
Overall Overall
0vcr,a" 0vera"
Overall
wms衷 盟 s志 盐mms靶 挂
衷盟】
measurements measurements measurements m涮 s
m咖 measurements measurements mc岱utrcn1s measurements
measurements 〖 medsu记 mcnts
ueasuremen1s measurements
INSOISOIZZ-Z- of all selected of all selected of all selected of all selected of all selected ofa"
of allseIcclcd
selected of all selec1ed
orall ofa11selec1cd
selected of all selected
GV-fi-l to 2 samples: samples: samples: samples: samples: samples:
salnplcs: samples:
sumpIes∶ samples:
samples∶
GAS-WK
Min.=297mm Mn.=460mm Min.=4{l9mm Min.=25mm Min.=3.5mm 12`o28mm
l2~928mm Mnˉ 357mm Min.=805rnm
Min.=357mm Minˉ 805mm
|、 ÷
IΔ 2佻 mm
Max.=298mm Max.=46|mm Max.=410mm Max.=26mm Max.=4mm Max.=358mm ~1Δ ˉ808mm
Slu\÷ 358mm Max.=808mm
Body marking:
Body marking 洲w 2017
2017 D`300
DN300 sG SGCΓCF PN16
PNl6 Bs51631
B85163-l r`1074,
ENl074-2
m∝ “ng V、
Labcl marking:
Label VsD`I7I 6Ⅱ
IIWSDH7I. 12ˉ 37to39
61-12-37 to 39 194KG
194KG

Item‘{7)
Item 7、 DN25‘ ‘AVB'CIenOeld” Series
DN25 “AVK/Glenfield” ser:es8s1iModel12s1APEX siⅡ
8 5 ] Model 1251 APEX 21e air
single air valve
VaIVe in
in ductile
duc(iIe iron screweded end
iro"screΨ end to
Bs 21 fitted with isolating stogock
BS
Ca$tco・ s identification
Castco’s mark
identiflca“ on ma∫ k on
on saI△ p1e
sample A
Λ B
255mm
255mm I38mm
138mm
_ ove庀 measurements of all selected
Overall 0ˇ erallmeasurements
Overall mcasurcmcnts of
ofa"scIeCted
all selected
"measurements of an selected
ηples
to22 sample“
samples∶
[N50
!N$O1801222ˉ CV7Ⅱ to
1so122-2-Gv—7-1 samples‘
sa】

CAs-WK
CAS'WK Min.=255mm
Min-255nun Min.=l'38mm
Minˉ 138mm
— Max=256In〖 △
Max.=256mm aX÷ 139mIη
Max.=l39mm
marking: CILENΓ
Body marking∶
Body IE△ D 8510258t
GLENFIELD 8510258! D∫ 500`7 AVK
D1500/7 AVK PN16
PN16 DN25
DNZS ^犭

Rn"\。
Form No: }`s
IN$_Gate V奁 、‘ dd 01:09:20“
`l ddO⒈ Oq201‘
Cm‘ Valtes‘T
a琵 5 of 8 pages
Page
1E
港 粉 fi
眷 513*? 安 居 街 33虢 oo滥
辏 9*:Efii‘33‘sfi 33. On Kui:斟 h1ing9IOnq
留 耸Fanling.
Street. κon⒐
Hong Kong. : 2597783∞
TeTel 2∞ 8333
fiiéibl'fi’iéétiimAi-fi
香 港 粉 猿 安 全 待子29Λ 睨 29A,0n0huen street
29A. On Chuan FamFanllng.
Street. n9,H°Hong κ°n0
ng Kong. FaⅪ 25978399
Fax: 2597 8399
E maⅡ inf°
E-mail: @caslCo Com hk VVebs"e
info@caslco.com.hk Website: wWw oaslco oom hk
www.castco.com.hk
 佳a
e 中a
a黢e e
力s高a弑 a公 司
心e有a限
CAsTCO TEsTING
CASTCO TESTINGCE"TRE
CENTRELIⅢ ITED
LIMITED

Castco LRN
Castco INsO1801222ˉ
LRN∶ 1INSO GV
I 30122-2-GV

8)
Item‘{8)
Item DN50“
DNSO series851Model!273APEX
eld” Series
“AVKfGlenl'teld” £51 Model 1273 APEX doubIedouble
air vaIve in duCtileiron
air valve nnmε
in ductile iron e to
flange to
^VKlClen“
BS EN 1092-2 P N
V16 fitted initli titltre geared lsola lug gate valve
Va

C|,“ ‘os
Casiea‘s Outside
0tl“ d‘ _
_ Dhin“ 。●of
Diameter °f f1o"s
Flange _ No. -Iio|i little Faee-io-{ace
li.cⅡ σ faok・
ido、 “Ιε
;"o"
identification Nomh创 size
Nominal sizk・ dia】 n● tof
diameter of
t‘ _ _ Fl食 n苫 (、
Flange facing
ing `o b・
t・ _ "loIe . _ A
A C
C E
bo"εcircle
belt l。 tti【 |\Ⅱ ‘
thickness 1,s diameter
di‘ 刂i"onsion
dimension
ma汉 o,,am"e
mafkunsemple flange
n由 nk。 `● "1o1cr

_--:_'_L_ '' 50mm

50mm l‘ ,"ln
165mm I2,nm
125mm 19mm
l9io i、 3mm
;m in 刂 ●l9i"m
4~a19mtn 1781nm
118mm 278mm
278,nlo 210,"m
210mm 26‘ inm
266mm
o● ‘‘
畲‖
Overall α 官电‖
Overall Overall
0、 e●a‖ 0、 讠nll
Overall Overall
0、 ;raⅡ 0、 讠巾
Overall 0、 εr讧 ‖
Overall o、 c闸 ‖
Oterall o● 。‘
Overall
a‖ Overall
0、 c ra】 I

"
measurements
me急 s1`● mcnt,i ,0‘ 食
measurements
s↓ romont‘ m● 灬 tr● mc汛 s
measurements 01e食 m∞ s",‘ mems
me‘ s urk|ments meaata'ements
0m‘ ,ts measurements measuremems measurements
nieasmemenis measurements measurements
`"●
】NsO802⒉ 2 of
{NSOISUIZZ-il- ofa‖ t官 d
all selected ofa‖
of sd心 ●
all selected
`dc●
tod of创 丨
ofall selected
so e● ted ofaⅡ ‘
ufallaeleeted
o1||● tk|d of^‖ selected
efall sd启 tted ofallselected
k,fa‖ sc1||ct官 d of
0f食 ‖‘
all selected 。ra⒒
deC1ed of (ted
all selected of
of‘ ‖selected
all sdt|(ted oIa‖
of st|t∝ 佗d
all selected l。

`。
GV81】
a o22
v e - i to 贸mple9
samples: samρ 灬
samples: 蜘mⅡ ‘9
samples: ‘
samples:
aii|pl‘ ,∷ 嘲m洌 。ˇ
samples: samples:
s钔 ,∷ ‘
samples:
aioρ lk|‘ samples: s贫 pl‘ ‘
samples:
1日 ∷ 啪m,e⒌
samples:
"pl‘ `a"),les∷
C怂 WK
CAB-WK
Minˉ 49,n‘ n
Miltnlllmm l‘ 5mm
[65mm 12,mm
125mm M而 ˉ20mm
Min.-20mm M而 ˉ2,mm
Mia-2.5mm 4`o9mm
4~e19mm Mi,・ 78mm
Mia-118mm Miti.=2‘?9mm I,-210mm
Mmˉ279mm Mini-llama:
、 M"ˉ 2‘ 7mm
Min-Zflmm
Maxˉ ‘(itl,"
Max.=5llinm Ma`・ 21mm
Max.-?.lmm Ⅰ
Mas-3min
a’ 1∞ Mox∷ 179mm
Max.-l?9tnm MaX 28Ω mm Mav._=2llmm
Max.=280mni MaXˉ 212mm Max.=268ram
M食 268om
"a`。 `ˉ
B“ y natkin芒 :(Fo‘ a9v日 、忄)6LEN「 l￡ lD D【
Budymarking:{Feralrtalve)GLENFIELO DI 500`7 PNliS
500i? PNI6 DNfill
DN50 ^VK
AVK E、 lO744
ENiilT-l-Il
:|,t0、 备、0) W
(D× galewtlve}
(For V
Vu出 st R1s
past: 50 ResPX1‘ assms-i
PNlt}Bs,丨 ‘s丬 EX10Ⅱ 2 2017
ENIOT-l-z 301?
" DN5。
Item‘(9)
Item 9、 DN80“ AVK`CIenncId” Series
DNBO “AVKfGlenl'ield” series85I Model
851IⅥ 2,3APEX
odel】1273 APEXdouble
dongleaⅡ
air valve iron flange-to
ductile iron
ln ductile
valve in nange to
ENN 1092-2 P V l é fitted with mitre
BS E itre2eared
gearedisolatin旦
isolatin 2ate
ate val
va ve
Ca‘ (o‘
Casieo‘s o"、 do
Outside _
_ D“ muer°
Diameter off Flange
F|a"刂 e _ 、o -l.inlt
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321mm
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229"、 33mm
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Max.=262mm. M母 ‘12mm
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[`lO7{] 2017

r。 ,"ix。
Form Ne. I、 s〈 ∶‘Valves}
INS_Gate Vo`o`T dd‖
a】 ⒈09∫ 201‘
dd ll “093016
Page6of8pages
Page 6 o f 8 pages _ _
7E-
香 are
港 粉 ii裰 a:- 居街
安 E— 3a藐
fir33ss ∞ 0n
33. κu streel,Fan"n0,HOng
On Kui κon0 Te|∶
Street. Fanling. Hong Kong. 25978303
Tel: 2597 8333
港 粉 it
a香 sets IE-
锁安 & 仝 is? 29Λ at
街 29A 虢 ∞A,0n
29A, Onchuen
Chuenslreet,Fadhg,HOn0κ ong FaⅪ
Street. Fanllng. Hong Kong. Fax: 25978399
2597 . 8 3 9 9
inf° @CastCo com hk
E ma"∶ lnfo@ea_stco:com.hk
E-mail: Vebs"e∶ WWW
Website:
ˇ cas℃ o com hk
www.castcoeomhk
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t佳i fi力$ e高£ $弑+骏 fi fi心fi é l 公 司
i fi中

ELˉ
CAsTCO TEsTlNG
CASTCO CEN
TESTING CENTRE LIMITED
MlTED
Castco I.RN∶
Castco INsO180!22-2-CV
LRN: INSU l 80122-2—GV

nn l,N】
IteⅢ ['11]
Item 5o“
DNlSl} AVK`CIe∏ 臼eId” Series
“AVKfGlenfield” serics8s1Modcl1273APEX
§51 Model 1 2 7 3 APEX air ValVe
doubledouble in duc"Ie
a i r valve ironiron
in ductile flangeet。
nan￡ to
BS IO92-2PNI6
EN 1093-}
Bs EN Wi‘ h mitre geared isolating
P V16 fitted with Ia gate valve
Ca“ ‘
Castco's
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Outside
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Diameterot‘ Flange _ No. 4301! hole
o t Face△ o fa.e
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Identification
at on No"n扪 size
Nominal s砭 ● di,、 ,o‘ r of
drainetcrof _ =ln":1 Flange i● in:
Fl tig仓 facing `0`ln"Ⅱ A C
C L
E
b【,"<ifcl(
boll circle thickness
ck,e冬 s dinm‘ 【
diameter
e, dimension
d""o"‘ ion ^
ma● ko"sa
mark m●
on sample l官 flange
l‘ "、
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1l,Omm 285,"l" 24Cmm ∶ 8ˉ o23mm 2‘ 7n1m 2‘ 9mm 4‘
1lO"lm
I1; ;n)n,
.“.=,’__': ' 50mm 285mm Zilllmrn 9mm
11c,ii,", 3min 8~o13inm 267mm 468mm
4‘ 8io in 259mm 0mm

Overall
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150mm
丨,θ t9、 286mm
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】
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Bod)"l1● k1n芒 :(F∝ aⅡ 、a卜 ol CLE′ FE】 D D】
BodymatltingiforairvalwlfiLI-INFIELD 0! ● |7
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DNISO AVK ENIG'M—vl
u"、 创
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nurse sC RES PNHSBs51‘
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355163.:1‘ 20I7
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Note∶ The
Note: measuredd"nensions
Tbe measured of theinspectcd
dimensionsoftbe inspectedgate- valves & airvaIVes、
gate valVes&air fOund to
vele found
valves were Comp1y、with
to comply vith the
the四requirements of
quirements of
Bs5!63-1∶
BS 5163-12004, BSEN
2004,Bs ENlO92ˉ 997(PNI6)and
2Ⅱ1 997
1092-2: (PN16) and manufacturcrs・
thethe manufactttrers‘ drawings.
dⅡ 小Ⅳings

Witnessinghydro呲
(4) W"nessing
(4) hydrostatic
dtiC pressure test
p【 ssure test
-ˉ The
TheinspeC1cd sampleof
inspectedsample of gate
gate valves & airvaIvcs、
vaIves&air valves wore
vere witnessed
Witnessed forforhydr°
hydroSt‘atic
static pressure by the
test by
pre$ure test the inspect°
inspector.
r

There ~as no
there、was ofleakage,s、
sign of
no sign leakage, sweating anddeteCt
vea(ing and defectobserved
observed during
dunng the the
tes(stests.
The The results
lest test lⅣ were
results foundt。
ere round to
comply
C with
、 th the
the requirement of
V∶ Bs廴EN
or BS "374-22&4∶
N lo74ˉ 2000&Bs△
& 4:2000 (it BS ENN 12266-l∶ 2003
12266-112003.
Nomina
Nominal she"Test
Shell Test Seat Test
seat Test
Item no
IteI△ no. size
s;zC Castco’s
Castco・ s identification markononsa∶
identihcaⅡ on mark ηple
sample Pressure
Pressure Duration
Durau。 n M0T
MOT Pressure
Preasure Duralion
Duration
(DN)
(ON) (MPo
(MPa) (sec)
(sec) (Nm)
(Nrn) (`犭 Pa)
(MPa) (sec)
(sec)
’ 一

1 1 80 NsO180122-2ˉ
INSO] 80122-2-GV-GV"△ to20CΛ
|-1 to s-、 VK
20 CAS-WK 2.5 60 I40
140 76
1.76 60
’ 一

9
2' l00
100 INsO180122-2ˉ
INSOISO GVˉ 2"to20CΛ
122—2-GV-2-1 sˉ WK
to 20 GAS-WK 2.5 60 160
160 76
1.76 ‘0
60
’ 一

31to20CΛ

'°
3j 150
150 INs0I80122-2ˉ GVˉ
1N30180122-2-GV-3—1 to 20 GAS-WK sˉ XVK 2.5 60 2Io
210 1.76 60
’一

ˇK i 25
'°

4 200 INs0180I222-GV4ˉ l to
1N50180122-2-GV—4-I to5C^sˇ
5 GAS-WK 、 2.5 ‘o
60 260 76
1.76 60
5"0 250 INso 80 222ˉ 0Vˉ 51to5CΛ
1N50180122—2-GV-5-1 sˉ WK
to 5 GAS-WK 25
2.5 180
180 310
31.0 76
1.76 60
6‘ 300 INso 80 22-2ˉ GVˉ 6I to3CAso、
1N80180122-2-GV-6-1 to 3 GAS-WK ˇΚ 2.5 180 360 76
1.76 60
0
一
’ 一

^z

7 25 「 80 22-2-GV-7△ to
1N30180122—2—GV-7—t to4CΛ
4 GAS-WK
sˉ VV K 2.5 60 -- 76
1.76 ‘0
60
`s0 WK
,一

8 50 INso 80 222-CVˉ 81to4CAsˉ

1N30180122-2-GV-8-1 to 4 CAS-WK 2.5 60 —- 76
1.76 60
9 80
80' INso 80 222-0Vˉ 9ˉ l toto4CAsˉ
INS0180122-2-GV-9-l 4 GAS-WK WK 25
2.5 60 -- 76
1.76 60
lo
10 lO0
100 INso 80 22-2ˉ GV△ 0l to
fNS0180122«2-GV-10-1 to6CAs-WK
6 CASeWK 2.5 60 -- 76
1.76 60
11 I50
150 INso 80122-2—GV-1
INSOI 22-2-CV l卜 to0C^sˉ
H l to 4 GAS-WK WK 25
2.5 60
60 - 76
1.76 ‘0
60

F● i,"`●
Form lNS_GarcVa、
No. I\s(o1c e、 IuuO⒈
\L'tilvi:s_‘1~ 0,2o1‘
dd 0170912016
_ Page7of8pages
Page 7 o f 8- pages
香 5%
i3 3E
粉 i掼 安 3'
港 if} 居 iii
街 33 6%”,o30nκ
33虢 山 Street,
33. On Kiri Fooling.
slreet Famm° ,H° κon9 Te25978333
ng Kong.
Hong Tel : 2597 8333
43
港 粉 辂 32-
a番 $513} 29A虢
街 29A
安%全{if at 2θ A,0n
29A, On Chuen slreet%"mg,HOn°
Chuen Street. KOn0 FaⅪ
Fanling. Hong Kong. 259`8399
Fax: 2597 8399
∈ˉma"info@castco
E-mail: com hk VVeb引
info®castco.e;om.hk WWW castco com hk
Website:le∶ www.castco.com.hk
 喻a
a佳a力a a高a弑e m s a有 限 公 司
中a心
CAsTCo TESTING
CASTCO TEsTlNG CENTRE
C E N T R ELIMITED
LIMITED

Castco LR●
Castco INsO180I22-2ˉ GV
LRNl∶:1N80180122-2-GV

(5) 、
Vitnessing Coa1ing
Witnessing tests
coatingtests
- Thc inspeCω
The sample
inspectedd satη ple of
ofg扯gatee valves
valvcs&“
& airr valves Ⅳitnesscd for
vere、witnessed
Valvcs、were for coating tests by
Coa1ing tests the inspeCtor
by the inspector.
Tcst results
Test resultswere
were⒌ ated as below:
stated as below;
No
Item No. l l 2 3j 4 5 6

^ˇ
DN
DN 80 100 150
150 200 250 300
Ca“ co’ s
Castco’s INsO180122ˉ 2ˉ INS0180122-2-
TNS0180122-2- INs0180122ˉ 2- 1N30180122-2- INsO180122-2- IN
lNs0180122ˉ 2- 1N30180122-2- INs0180I22-2- INsO180I22-2-
SO]80 122-2— IN80180122-2-
identiflcation mark
identification mark GVⅡ lto5
GV~l-l to 5 0V2△ to
GV-2-1 to55 CV31to5
GV-3-l to 5 CV丬 J to2
GV-4-1 to 2 GV51to2
GV-5-l to 2 CV-61to2
GV-6-l to 2
on sample
on salη Ie
l・ CAs-、 VK
CAS—WK CAs-、 VK
CAS-WK CAs-、 VK
CAS—WK CASˉ XVK
CAS—WK CAs WK
GAS-WK CAsˉ XVK
CAS—WK
Codting thickness
Coating thickness 4486to
8 6 t olO21 p m 5509to99311m
1021utη 0 9 to 993 p m 492to975uln
492 to 9 7 5 p m 5503to lO26um
0 3 t o 1026 p m 521521to964um
to 964 p m 532to986um
532 to 9 8 6 um
1heε was
There 、vas no
no obvious
obVious defect observedononthe
defect obserVed coating surface
theC0ating valvesand
of inspectedvalves
surface ofinspected theylⅣ
andthey all generally
ere all
were gcnera11y
Visual inspection
Visual inspection
acceotab1e
acceptable.
Ho"daV detection
Holiday detection No alann
No alarm signal
signal was adiv,tted
was activated du"ng
during the tests the oftests(ie
(i.e. Free Free p岍
holiday/pinhole).
Adhesion te欲
Adhesion test vas no
l here、was
There no adhesive
adhe“ ve disbondment
Jlsbond1△ ent exhibited
exhlb⒒ ed on ng surface.
coating
on COa“ surfaCe
This
This test、 nainly speCined
vas∶mainly
test was by manufacturer’s
specifiedby∶ ηanufacturer・ s in-house
in-housc method.
method Added
Addedseveral drops oFAcetone
several dfops the
ontothe
of Acetoneonto
Cure test testing coated
coated sur负 ce of
surface ofinspected and waited
valvesand、
inspected va1ves Vaited for
fOt30seconds 、
30 seconds. Wiped
Viped the test surface
thetest usingaaclean
surfdce using clean
Cure test
c1oth,no
cloth, no CoⅡ osion and
corrosion and smear、 vas observed
smear was observed ononthe
thevalves thethe
andand
valves cloth
cloth remained
remained Cleanclean.
The test vere
test results were
Theresu1ts、
satisfactorV
satisfactory. ~
ImDact resistance
Impact resistance The coated、
The Dieces、were
vollv pieces
coated work vere exhibit
eXhibit an
an impact
impact energy greater than
energy greatcr 2.1.
than2J

Itcm NNoo .
Item 77 8 9 1100 lll1

^ˇ
UN
DN 25
25 so so
80 100 150
150
Castc【 ∶s
INSO180122-2ˉ GVˉ 1N30180122-2-GV-
INsO1801222ˉ GVˉ INS0180122-2-GV-
INS0180122-2-GV- INSOI801222-GVˉ
INSO1801222ˉ GVˉ 1N80180122-2-GV-
lNsOI801222ˉ GVˉ INS0180122-2-GV-
)’

identicfiflggnsmark
identiflcation lnark
on sample 7-l to
7—1 81to2CAsˉ
2 CAS-WK 8-1
to2CAs-slrK WK
to 2 GAS-WK 91to2CAs-、
9-1 VK 10—1
to 2 CAS—WK 10I to
to2CAs-WK
2 CAS-WK 11-1 to2CAs-WK
I1Ⅱ to 2 CAS-WK
on samolc
Coati⒔ g thickness
Coating thickness 2290to618um
9 3 to 618 p m 3316to629u∶
1 6 to 629 pmn 291to608uln
291 to 608 p m 3304to576uln
04 to 576 pm 295to587"m
295 to 5 8 7 p m
Therc Xwas
There as no
no obvious
obvious dcict
defectobserved
observedononthethe coating
coa“ facc oofinspectcd
surface
ng su∶ f inspected valves
valves and
and they、 vere all
they were an generally
genera"y
Visual inspection
Visual inspection
acceptable.
acceptable ~ ~
HohdaV detectiOn
Holiday detection No
Noalann vas activated
na1、was
signal
alarmsIε actiVated duriggjhe
during the tests (i.e.eFree
tests(i Freeof holiday/pinhole).
ofhohdaJ/pinhoI e)
This test was
This test、 ain1y specified
mainly
vas tη speci6ed bybynlanuIacttrer・ house method.
in-house
manufacturer’ss inˉ method Added
Λdded scVefal Λcetone onto
dropsofof Acetone
several dmps onto the
Cure test testing coated
testing coated surface
surfdce of
ofinspeCted
inspected valves
valves and、 vaited for
and waited for30seCOnds
3 0 seconds. 、 Viped thc
Wiped thetest surface using
test surface usingaa clean
clean
Cure tcst
cIoth,no
cloth, n o corrosion
corrosion and
and smear、 Ⅴas observed
smear was obserVed on
on the Ⅴalves and
the valves and the Ⅰemained clean
cloth remained
the c1oth The
clean.the testresults、
test Vere
results were
satis伍 ctorY
satisfactory.

Note: the
Note∶ above
Theabove test resultsofofCoating
testresu1ts Ⅳere found
tests were
coatingtests、 to colnply、
fouud to Ⅴith the
comply with require ilentsof
the requirements the Contract
oftIle Specincati。 n
Contract Specification
and、VIs4-52-OI∶
and 1992rcspective
WIS 4-52-01 :1992 ly
respectively.

(6) ReviewⅤof
r6) Revie、 customer’ss provide
of custoiner・ DroVide drδ vings and
drawings verificationoof measuring
andveriflCation ∶
△easuring&testin
& testing equipments
g equipt△ ents lor validity
forVa∶ idi l

ADoendiX no
Appendix no. DoCumenttvpe
Document type Remark
Remark
A
A Manufacturers’
:、 draw"1gs
Manu亻 cturers・ drawings For evieW and
For∶review andinfo∶ 1na1ion
information
B Met11od of
Method o feXDolt
exportpaCking andand
packing on
protection
llro1ec“ Revi钭 Ⅴed and
Reviewed and found
found tto bcreasonable
o be reasonable&pra
& practicable
ctiCable
C
C Calibration certificateofofprcssure
Calibration cellinCate gauge
pressuregau e CheCk JOr
Check validity
for va1iditY
D Cahbration celli而
Calibration catc o
certificate oftorvlue、 Vrench
f torque wrench Check for
Check valdity
for validity
E Cahbration certincate。
Calibration a1inq thickness
coating
certificate o ffc。 auge
thickness只gauge Check for
Check for va"dir,
validity
F Calibration Ⅴemier caliper
certificate off vemier
Calibration cellincate。 caliper Check f,rva1idi
Check for validity
G
G Calibration CediΠ cate of
Calibr耐 ion certificate ofmeasurinˇ
measuringctape
tapc Check lor
Check Vabdi
for validity
H
II Calibration cc仗
Calibration certificate o ffh°
inc,△ te。 hday detector
holiday detector Check for、
Check for validity
ahdit、

Conclusion
(’7) Conclusion
-~ Based
Basedononourinspection r6ults
our inspection andand
results reVie、
reviewing
Ving the
thc relevant
releVant documents, the DDJ.
docuinen1s,the gate va1ves&air
I ga1e valves & air Ves
valves
Va∫
thisdelivery
for this dehvcry、Ⅳ foulld to comply
ere found
were ith the
comply・ with ents of
requirements
the rcquiretη ofthe ContraGtSpecification,
the Contract speci6cation,B BS 3-l∶ 2004,
5163-lz2004,
s51‘
Bs EN
BS EN 1074-2&4∶ 2000,Bs
1074-2 & 4:2000, BSENENIO92-2∶ 1997(PNI6),Bs
1092—22199? (PN16), BSEN EN122‘ 2003,WIs4-52ˉ
12266-12003,
6ˉ WIS 4-52-01
l∶ 1992and
0I∶:1992 and the
the
anu负 cturers・ drawings
manufacturers’
1η dra、 Ⅴings respectively.
respectively

EEnd
n d of Report
of R eport
⒈o"、 No.
Form X● l`s Gu‘ Valves_T
[NS_Gate dd
Vu、 t`~丨 dd θl|・ 9|2nl‘
01/09/2016
Page 8 o f 8 pages
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街 3333锍 咀 On
it? 33. Jf混 Kuil罐 』F滗
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{35
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Website:
Three Runway System Project Contract 3310 :
North Runway Modification Works

Certificate

Document No. MSF/00017/A

 This certifies that

AVK VALVES (ANHUI) CO. LTD

has had the undermentioned product examined, tested and found,

when correctly installed, to comply with the requirements of the
United Kingdom Water Supply (Water Fittings) Regulations and
Scottish Water Byelaws.

'S851 SERIES AIR VENTING VALVES'

The certificate by itself is not evidence of a valid WRAS Approval. Confirmation of the current
status of an approval must be obtained from the WRAS Directory (www.wras.co.uk/directory)

The product so mentioned will be valid until the end of:

November 2024

1911048

Certificate No.

Secretary Chairman, Product Assessment Group

June 2017
 éWRAS
APPROVED PRODUCT

27th November 2019 Water Regulations Advisory Scheme Ltd.

Unit 13, Willow Road,
AVK Valves (Anhui) Co. Ltd Pen y Fan Industrial Estate,
No. 20 Hengjiang Street, Crumlin,
Hexian Chaohu City, Gwent,
Anhui Province, NP11 4EG
PRC

Approval Number: 1911048

Dear Sir/Madam

1. Production samples of the products described in Approval Information (“Products”) have been subjected to relevant
mechanical and water quality tests contained in the “Regulators’ Specifications” for the purposes of your application for
WRAS Approval.
2. After considering the test reports and examining the Product/s, The Water Regulations Advisory Scheme Ltd. (“WRAS
Ltd” / “WRAS”) finds that their use, when correctly installed (see paragraph 3) complies with the requirements of The Water
Supply (Water Fittings) Regulations 1999, The Water Supply (Water Fittings) (Scotland) Byelaws 2014, The Water Supply
(Water Fittings) Regulations (Northern Ireland) 2009 and all other applicable WRAS requirements from time to time.

The non-metallic materials of construction, in contact with the water, are suitable for contact with wholesome water
intended for domestic purposes having met the requirements of BS 6920-1: 2000 and/or 2014 ‘Suitability of non-metallic
products for use in contact with water intended for human consumption with regard to their effect on the quality of the
water.

WRAS Approvals are granted subject to and in accordance with the Standard Terms and Conditions of WRAS Fittings
Approval as amended from time to time (“Standard Terms of Approval”). You have confirmed your acceptance of the
Standard Terms of Approval by submitting your application for WRAS Approval. A copy of the current Standard Terms of
Approval are attached to this letter as Appendix B and are also available from the WRAS website: www.wras.co.uk.

Terms defined in the Standard Terms of Approval shall have the same meaning in this letter unless the context otherwise
requires.
3. Installation Requirements & Notes (IRNs) are set out in Appendix A. WRAS Product Approvals may include one or more
IRNs, which must be followed by the installer to ensure that the product is installed correctly to comply with The
Regulations and Byelaws. Since the incorrect installation of products could result in contravention of the Regulations or
Byelaws requirements, the attention of your customers should be drawn to any IRNs.
4. Please note that the use of the Products described in any particular area of supply is at the discretion of the Water
Undertaker in that area.
5. Approval Holders may quote in their sales literature that WRAS finds that the use of these products, when correctly
installed, will not contravene the requirements of The Water Supply (Water Fittings) Regulations 1999, The Water
Supply (Water Fittings) (Scotland) Byelaws 2014, The Water Supply (Water Fittings) Regulations (Northern Ireland) 2009.
6. The “WRAS Approved Product” logos are certification marks registered under the Trade Marks Acts 1994 (“Certification
Marks”). Approval Holders may use the Certification Marks in accordance with the Standard Terms of Approval.
7. Please verify the details of your Product as set out in the approval information and advise us of any discrepancies by no
later than 27th December 2019

Yours Faithfully

Jason Furnival
Secretary, Product Approval Group

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

APPROVAL INFORMATION

Validity dates: This approval is valid for fittings (as listed below in model) manufactured AND installed between
November 2019 & November 2024

Section Number: 1980

Section title: VALVES - AIR VENTING.

Installation R001, R110, R535

requirement notes: (IRN’s are set out in Appendix A)

Product description: S851 series of air venting valves, with blue epoxy coated ductile iron bodies, bonnets, side chambers
and cowls, with ABS floats and EPDM seals.
Maximum working pressure 16.0 bar. Maximum operating temperature 50°C

Size: 1” BSP (F) (DN25).

Flanged (DN40 to DN200).

Identification Marking: AVK, PN, and DN on body. AVK, WRAS and other technical information on adhesive label on body.

Manufacturer: AVK Valves (Anhui) Co. Ltd

Model: S851 series

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

APPENDIX A

INSTALLATION REQUIREMENTS & NOTES

You are advised to draw customers’ attention to the installation requirements and notes set out below which must be followed to
ensure that the fittings described above are installed in accordance with the requirements of the Regulations and Byelaws:

IRN R001

See text of entry for Installation Requirements or Notes.

IRN R110

For above ground use, cold water services only, unless indicated otherwise in the description of entry.

IRN R535

The length of connecting pipework to this fitting should be kept to a minimum in order to prevent stagnation.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

APPENDIX B - Standard Terms of Approval

STANDARD TERMS & CONDITIONS OF WRAS PRODUCT APPROVAL

The Water Regulations Advisory Scheme (WRAS) administers the WRAS Product Approval and Material Approval Scheme on
behalf of the UK Water Supply Industry.

WRAS Approval of products is granted subject to the following standard conditions, which holders of approvals accept on signing
the WRAS Approval application form (Form F2).

1. Introduction
1.1. The WRAS Approval Scheme and the WRAS Product and Materials Directory are owned and operated by the
Water Regulations Advisory Scheme Ltd (“WRAS Ltd” or “WRAS”).
1.2. WRAS Approvals are granted by the WRAS Product Assessment Group (“PAG”). Members of the PAG are
suitably experienced representatives of the UK Water Supply Industry appointed by the WRAS Technical Committee.
1.3. In these Standard Terms of Approval, the following definitions shall apply:

“Agent” means any third party agent nominated by the Applicant for the purposes of the Application and whose
details are set out in section 4 of the Application Form;
“Applicant” means any person, company or other organisation / entity that applies for WRAS Approval in respect of
a Product;
“Application” means an application for WRAS Approval;
“Application Form” means the F2 application form to be used when applying for WRAS Approval and which can be
found on the WRAS website www.wras.co.uk;
“Approval” / “WRAS Approval” means approval granted by WRAS on behalf of UK Water Suppliers once WRAS is
satisfied that the Product complies with the requirements of the Water Supply (Water Fittings) Regulations 1999 and
BS 6920 and any other applicable requirements from time to time;
“Approval Holder” means the holder of an existing WRAS Approval, which includes holders of both Primary
Approvals and Secondary Approvals;
“Approval Period” has the meaning set out in clause 3.5;
“Approved Product” means any water fitting, plumbing product, material or component which is the subject of an
existing WRAS Approval;
“Approval Letter” means the letter from WRAS to the Applicant confirming the grant of WRAS Approval in respect of
a Product;
“Approval Scheme Installation Requirements and Notes” means any installation requirements and notes issued
by WRAS as part of a WRAS Approval;
“Certification Mark” has the meaning set out in clause 20.1;
“Committee” means the WRAS Technical Committee;
“Directory” means the WRAS Product & Material Directory;
“Event Outside Our Control” means any act or event beyond WRAS’s reasonable control, including without
limitation strikes, lock-outs or other industrial action by third parties, civil commotion, riot, invasion, terrorist attack or
threat of terrorist attack, war (whether declared or not) or threat or preparation for war, fire, explosion, storm, flood,
earthquake, subsidence, epidemic or other natural disaster, or failure of public or private telecommunications
networks [or impossibility of the use of railways, shipping, aircraft, motor transport or other means of public or private
transport;
“Factor” a factor is generally an organisation that did not manufacture the Product, typically being a retailer, reseller
or wholesaler;
“Primary Approval” means an Approval granted pursuant to the first Application for a Product and any subsequently
renewals of that first Approval;
“Product” means any water fitting, plumbing product, material or component submitted to WRAS for WRAS
Approval;
“Sample” samples of the Product to be sent to WRAS for evaluation as part of the Application;
“Scheme” means the Water Regulations Advisory Scheme;
“Secondary Approval” means an Approval granted pursuant to a second Application for a Product; a Secondary
Approval relies on the existence of a Primary Approval and is typically used where the Product has been re-branded
but maintains the same mechanical specifications as the Product submitted for Primary Approval and therefore does
not require any further mechanical or materials testing;
“Standard Terms of Approval” these standard terms and conditions of WRAS Approval as amended from time to
time in accordance with clause 24.2;
“Test Facility” means any WRAS suitably accredited test laboratory;
“WRAS Guidance” means the WRAS Product Approval Guidance available on the WRAS website www.wras.co.uk

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

2. Obligations of the Applicant & Approval Holder

2.1. It is the responsibility of Applicants to ensure that they are familiar with and comply at all times with the
requirements of the Scheme as detailed in both these Standard Terms of Approval and in the WRAS Guidance.
2.2. The Applicant recognises, accepts and complies with the roles and responsibilities of Applicants seeking WRAS
Approval, as detailed in the “Overview of the roles & responsibilities of those parties involved in the process for
gaining WRAS product approval” document which is available on the WRAS website www.wras.co.uk. For the
avoidance of doubt, WRAS shall not be responsible for the acts or omissions of any test laboratory or any other third
party involved in the WRAS Approval process.
2.3. The Applicant warrants the accuracy and completeness of all information contained in the Application and any
other information now or subsequently provided to by the Applicant or its Agents to WRAS and/or the Test Facility in
pursuance of the Application and confirms that none of this information is or may be construed as misleading in any
way. WRAS accepts no liability for any losses or any other damage arising from incomplete or incorrect information
provided by the Applicant.
2.4. The Applicant / Approval Holder undertakes to WRAS as follows:
2.4.1. to co-operate fully with WRAS and its employees and agents in relation to the Application process and
any subsequent audit that WRAS may consider necessary and to provide WRAS with all such relevant
information (including samples and evidence of the purchase of products and materials such as goods receipts)
as may be required by WRAS from time to time;
2.4.2. to notify WRAS of any changes to contact details (including current email addresses), company details or
business changes that relate to the Approved Product;
2.4.3. to notify WRAS immediately of any changes relating to the Application / Approved Product, its
manufacture, intended use or method of installation which could affect the compliance of the Product or its
Approval by WRAS;
2.4.4. to ensure that no changes or modifications to the Application / Approved Product, markings, assembly or
range of products/fittings, including changes, substitutions or modification to the materials of construction,
components or sub assemblies (“Modifications”) are made without the Applicant / Approval Holder first
notifying WRAS. Modifications include but shall not be limited to design changes, changes in materials and/or
suppliers of materials, changes to the site of manufacture and changes to marking;
2.4.5. to provide WRAS with full details of any proposed Modifications and if required, supply Samples for
testing and reassessment. Failure to comply with this condition will immediately invalidate a previously granted
Approval. WRAS also reserves the right to withdraw an Approval with immediate effect where WRAS considers
that the Modification may affect the validity of an existing Approval for any reason;
2.4.6. to ensure that all products bearing the Certification Mark conform exactly with the Sample in respect of
which WRAS Approval has been granted (“Approved Sample”) and so that each product/unit manufactured by
or on behalf of the Approval Holder which is to be attributed with WRAS Approval is capable of satisfying all of
the same tests and other criteria applied to the Approved Sample;
2.4.7. to adhere to these Standard Terms of Approval in relation to all Approved Products.
2.5. The Approval Holder accepts that the Approval granted may be subject to audit by WRAS Ltd, either as part of
routine or investigative auditing activity and the Approval Holder shall co-operate fully with WRAS for this purpose.
The Approval Holder shall reimburse WRAS for all reasonable costs incurred in connection with the audit.
2.6. It is the Approval Holder’s responsibility to draw the attention of purchasers and installers to any installation
requirements or notes that apply to their Approved Products, assemblies or range of products as a condition of
Approval and to advise them that failure to install in accordance with these requirements will invalidate their approval
and could result in contravention of the Water Supply (Water Fittings) Regulations 1999, The Water Supply (Water
Fittings) (Scotland) Byelaws 2014 and Water Supply (Water Fittings) Regulation (Northern Ireland) 2009.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

3. WRAS Product Approvals

3.1. These Standard Terms of Approval form the agreement between WRAS and the Applicant / Approval Holder in
respect of Applications and Approvals.
3.2. WRAS Approvals are only granted to those Products, assemblies or ranges of Products which satisfy the
Regulators' Specification and requirements of the Water Supply (Water Fittings) Regulations 1999, The Water Supply
(Water Fittings) (Scotland) Byelaws 2014 and Water Supply (Water Fittings) Regulation (Northern Ireland) 2009 and
any other applicable requirements of WRAS from time to time. WRAS Approvals are granted at the sole discretion of
the UK Water Suppliers acting through their representatives on the Committee and its sub-group, PAG. No liability is
accepted by WRAS Ltd, the Committee or PAG to any party which may arise as a result of a refusal to grant an
Approval or revocation of an existing Approval.
3.3. WRAS Approval indicates that provided the Product is installed in accordance with the manufacturer’s
instructions and any Approval Scheme Installation Requirements and Notes, the UK Water Suppliers accept that it is
‘of an appropriate quality and standard’ in accordance with Regulation/Byelaw 4(1)(a) of the Water Supply (Water
Fittings) Regulations 1999, The Water Supply (Water Fittings) (Scotland) Byelaws 2014 and Water Supply (Water
Fittings) Regulation (Northern Ireland) 2009.
3.4. WRAS Approval will only be granted to production Samples. A prototype or preproduction Sample may only be
submitted for ‘approval in principle’, and retesting may be required when submitted as a production Sample.
3.5. Unless terminated or extended in accordance with these Standard Terms of Approval, each WRAS Approvals is
valid for the five year term stated in the Approval Letter (“Approval Period”).To extend a WRAS Approval beyond the
initial five year term, the Approved Product must be re-assessed and where necessary re-tested before expiry of the
current five year term. Approval Holders will be advised that the Product is due for re-assessment by email or letter
but it remains the sole responsibility of the Approval Holder to maintain a current and valid WRAS Approval
3.6. Only Products which have been tested appropriately, approved and listed by the Scheme are WRAS Approved
Products®.
3.7. Only those Products described and listed under the heading ‘model’ in the approval documentation and Directory
entry, are approved by WRAS and covered by the scope of the Approval.
3.8. The scope of an Approval does not extend to rebranded products unless otherwise agreed by WRAS.
3.9. Approval Holders must ensure that individually Approved Products, components and materials incorporated or
used in the construction of their approved product retain their Approval throughout the Approval period of their
approved product. Where Modifications are required WRAS must be informed and the Modifications approved in
accordance with clause 2.4.4 and 2.4.5 above).
3.10. Where an Approved Product has its Approval renewed up to nine months before the current approval expires,
the renewed Approval can run for five years from the date of expiry of the current one, provided that this does not
conflict with the guidelines for processing Applications published in the WRAS Guidance documents.
3.11. An Approval is only valid if the Approved Product is manufactured and installed during the Approval Period.
4. Applications
4.1. All applications for WRAS Approval must be submitted using the appropriate official WRAS Application form (the
‘F2’ form is available from the WRAS website www.wras.co.uk/approval.asp).
4.2. All Applications for WRAS Approval must be supported by schematic diagrams, or acceptable alternatives, which
in addition to illustrating the arrangement of the Product clearly show the water supply connections, any discharge
points, including overflows and waste discharges and the water pathway through the Product. Installation guides and
manuals, where applicable, and photographs of the Product(s) and markings suitable for inclusion in the on-line
Directory (preferably in a digital format) are also required.
4.3. Applicants must complete a schedule of materials (se section 10 of the Application Form). All component parts of
a product, including solder, thread sealant tape, lubricant and grease, which come into contact with water which is
required to be wholesome must be listed. Applications must contain all the information required by WRAS before
being presented to the PAG. (See WRAS Guidance documentation for further information.)
4.4. The Application Form must include details of any Agents appointed by the Applicant detailing the scope of the
Agent’s authority. The Applicant undertakes to ratify all acts and omissions of the Agent in connection with the
Application / Approval and to indemnify WRAS for any losses incurred as a result of any breach of these Standard
Terms of Approval and by the Applicant and/or its Agent(s).
4.5. Application forms will be valid for up to 12 months from date of signature, after which time confirmation will be
required that the information provided is up-to-date.
5. Fees
WRAS charges an administration fee (“WRAS Fee”) for processing an Application. Details of the WRAS Fee are available
from WRAS on request. Where applicants are using a Test Facility to project manage their application, WRAS will collect
this fee from the Test Facility. In such cases, this fee is usually included in the charges made by the Test Facility to the
Applicant, but it is the Applicant’s responsibility to confirm this and to ensure that the WRAS Fee is discharged in full.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

6. Termination
6.1. Either party may close an Application at any time upon giving the other party written notice.
6.2. In the event that an Applicant withdraws an Application they shall pay to WRAS Ltd all sums due or committed up
to the date of withdrawal.
6.3. WRAS will retain a copy of the F2 Application Form for the entire duration of the Approval Period (including any
renewal period granted by WRAS) and for up to 5 years after expiry of the Approval Period.
7. Ownership of documents
7.1. All intellectual property owned by either party or any third independent party shall remain exclusively the property
of the owner.
7.2. Subject to any confidential information or other intellectual property belonging to the Applicant, all Application
forms are the property of WRAS Ltd.
8. Confidentiality
8.1. Without prior written consent, both WRAS and the Applicant undertake not to divulge to any third party any
information which was designated as confidential by the owner at the time it was made available (“Confidential
Information”).
8.2. It is acknowledged and agreed that WRAS shall be entitled to retain information provided by an Applicant
including any test results / analyses of the Confidential Information for up to seven years following expiry of any
approvals granted and/or renewed by WRAS provided that the Confidential Information is kept confidential at all
times in accordance with this letter.
9. Performance testing
9.1. WRAS will only accept applications which include test reports covering in full the Scheme’s acceptance criteria.
(See WRAS Guidance documentation for further information.)
9.2. Products must be tested in accordance with the requirements identified in the Test Code Sheet (TCS) matrix
published on the WRAS website or as notified by WRAS Ltd.
9.3. Where a product is an assembly of components, all individual constituent components must satisfy the TCS
requirements applicable to that component and unless already WRAS Approved will require testing.
9.4. In the case of non-standard products clarification of the testing required should be sought from WRAS in
advance.
9.5. The scope of an Approval is restricted to those conditions applied during testing. Consequently should an
Applicant wish to obtain Approval for use with a variety of pipe materials at a range of maximum working pressures
and temperatures, testing must include these variables. (See WRAS Guidance Documents for further information.)
9.6. Mechanical testing of products must have been completed no more than two years before the report is presented
to the PAG.
10. Samples
10.1. A Sample should have been manufactured no more than 12 months before the date of its receipt by the Test
Facility (please refer to the WRAS Guidance for further information.)
10.2. In the case of product ranges, or products manufactured or assembled at more than one site representative
Samples must be tested (please see WRAS Guidance documentation for further information).
10.3. Where alternative materials are used testing of these variants shall only be undertaken where they could have
an impact upon the opacity, endurance or pressure testing appropriate to that product. (Please refer to the WRAS
Guidance documentation for further information.)
11. Markings
11.1. It is a condition of WRAS Product Approval that all products be adequately and consistently marked to facilitate
identification. (See WRAS Guidance documentation for further information.)
12. Testing Failure
12.1. Should a Product undergoing mechanical performance testing fail to satisfy the requirements of an individual
test code sheet then a record of the failure will be reported to WRAS by the Test Facility. Complete retesting of a new
Sample will be required unless WRAS accepts that replacement of the failed component or product would not affect
the performance of the other tests already carried out on the Sample which failed. (See WRAS Guidance
documentation for further information.)
12.2. Should a replacement Sample subsequently fail the same test then it is deemed to be an outright failure and will
be reported as such to the PAG. If the replacement fails a different test it is considered to be a first failure and treated
as a failure during testing.
13. Modified replacement samples
13.1. If a Product fails to satisfy the requirements of an individual test code sheet and is then modified, the Applicant
must provide a declaration detailing the nature and full extent of all modifications. In such cases the status of any
earlier testing should be clarified with WRAS.
13.2. Where a modified Product is re-tested it is only deemed to be an outright failure if two failures are recorded for
the same test.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

14. Failure of samples representing a product range

14.1. Failure of one Sample from amongst a number of Samples representing a product range will be treated as a
first failure of that particular model/size. An outright failure would only occur if the replacement example failed the
same test. (Please refer to the WRAS Guidance documentation for further information).
15. Failure of early audits
15.1. The failure of a Product submitted for early audit will at the discretion of WRAS render the current Approval null
and void and will result in the Approval being removed from the Directory.
16. Certificates
16.1. WRAS will issue a certificate within two weeks of a product gaining Approval. Normally only one certificate per
directory entry will be released however in certain circumstances (at the sole discretion of WRAS and subject to
payment of an additional fee) two maybe issued. (See WRAS Guidance documents for further information.)
16.2. WRAS Approval certification is acceptable evidence of compliance of the Product with the requirements of
Regulation/Byelaw 4. WRAS will only issue amended certification on return of the original, unless WRAS accepts that
there is a genuine reason why this cannot be done.
17. Directory entries
17.1. Duplicate directory entries for products are not permitted.
17.2. All recently approved WRAS listings will be added to the on line WRAS Product & Material Directory within two
weeks of them gaining Approval.
17.3. All expired Approvals will be deleted from the Directory within four weeks following their expiry dates.
18. Alterations and additions to an existing approval
18.1. All requests for alterations or addition to a current Approval should be made directly to WRAS. Any
controversial applications for revision to an Approval will be determined by the PAG.
18.2. There are no restrictions on the number of revisions that can be made to an Approval during its lifetime provided
that the conditions of the Scheme are complied with.
18.3. Additions to an existing Approval without the need for additional testing of the Product will only be permitted if
the Scheme’s sampling acceptance criteria are not breached. (See WRAS Guidance documentation for further
information.)
19. Secondary Approvals
Approval Holders can apply for Secondary Approvals for their Factors. (See WRAS Guidance documentation for
further information.) Any Secondary Approvals granted shall be governed by these Standard Terms of Approval and
the Approval Holder shall ensure that all Factors adhere to these Standard Terms of Approval.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

20. WRAS Approved Product logo

20.1. The “WRAS Approved Product” and WRAS Approved Material” logos are certification marks registered under
the Trade Marks Acts 1994 (“Certification Marks”). Approval Holders shall be entitled to use the Certification Marks
upon the licence terms set out in this clause 20 (“Licence Terms”).
20.2. Approval Holders acknowledge that WRAS is the owner of the Certification Marks and that they shall not do
anything which may be taken to indicate that they have any right or interest in the Certification Marks other than as
set out in these Standard Terms of Approval.
20.3. Prior to an Approval being granted Applicants shall not use the Certification Marks or the WRAS name or logo
in any publication or suggest or imply any endorsement of a particular product or range of products by the Scheme
either verbally, in writing or by any other means.
20.4. The Certification Marks indicate that the UK Water Industry have endorsed the product detailed in the WRAS
Product and Materials Directory as described in clause 3.2.
20.5. Approval Holders may use the Certification Marks only in respect of those Approved Products listed in the
Approval Letter and only for the duration of the Approval Period applicable to those Approved Products
20.6. Approval Holders are entitled to use the Certification Markson the packaging, promotional literature and point of
sale advertising for Approved Products.
20.7. Where a Certification Mark is used, it must be replicated without adaptation or alteration, save that reproducing
the logo in black and white as opposed to colour is permissible.
20.8. The Certification Marks may only be used in connection with a product range where each individual product
and/or material and/or component within that product range has been granted individual WRAS Approval.20.9 The
Approval Holder shall inform its Factors and agents that any Modification or other alteration to the Approved Product
may invalidate the Approval and shall inform WRAS of any Modification or other alteration as soon as this comes to
the Approval Holder’s attention.
20.9. The Approval Holder shall not sub-licence, assign, transfer or otherwise deal with the Certification Marks other
than on these Licence Terms.
20.10. The Approval Holders shall adhere to the terms of all brand guidelines issued by WRAS from time to time.
Failure to comply with all brand guidelines will immediately invalidate a previously granted Approval.
20.11. The Approval Holder at all times remains responsible for the correct use of the Certification Marks by its
Factors.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Approval Number: 1911048 27th November 2019

21. Withdrawal of Approvals

21.1. WRAS reserves the right to withdraw an Approval in the following circumstances:
21.2. where there has been a breach by the Applicant / Approval Holder of any of its obligations in clause 2 above or
any other provision of these Standard Terms of Approval;
21.3. where there has been a change in any relevant law, regulation or any other requirement which affects the issue
of WRAS Approvals from time to time.
21.4. Where PAG considers that an existing Approval was granted incorrectly, or becomes invalid, or requires
amendment, WRAS reserves the right to suspend, amend or cancel the Approval, to amend or remove details of it
from the WRAS Product and Materials Directory and to require the return of the WRAS Approval certificate. At its sole
discretion, WRAS may publish details of the withdrawal, amendment or suspension of an Approval.
22. Limitation of Liability
22.1. Nothing in these Standard Terms of Approval shall limit or exclude WRAS’s liability for:
22.1.1. death or personal injury caused by its negligence, or the negligence of its employees, agents or
subcontractors;
22.1.2. fraud or fraudulent misrepresentation; or
22.1.3. breach of the terms implied by section 2 of the Supply of Goods and Services Act 1982.
22.2. WRAS shall not be liable to the Applicant or Approval Holder, whether in contract, tort (including negligence),
breach of statutory duty, or otherwise, for any loss of profits, loss of sales or business, loss of agreements or
contracts, loss of or damage to goodwill or for any indirect or consequential loss arising under or in connection with
any Application or Approval.
22.3. WRAS’s total liability to the Applicant / Approval Holder in respect of all other losses arising under or in
connection with any Application or Approval, whether in contract, tort (including negligence), breach of statutory duty,
or otherwise, shall not exceed the sum of the WRAS Fee paid the relevant Applicant / Approval Holder to WRAS.
22.4. Except as set out in these Standard Terms of Approval, all warranties, conditions and other terms implied by
statute or common law are, to the fullest extent permitted by law, excluded.
23. Disputes & Appeals
23.1. Applicants or Approval Holders who have a complaint about the refusal, suspension or withdrawal of an
Approval or conditions attached to an Approval, or about other aspects of the WRAS Approval Scheme, should ask
the WRAS Approvals Manager to investigate their complaint. The Approvals & Enquiries Manager will take action as
he or she considers appropriate. Where this does not resolve the complaint, Applicants/Approval Holders should write
to the Managing Director of WRAS with details of their complaint. If an Applicant/Approval Holder is dissatisfied with
the way a complaint has been dealt with by the Managing Director, the Applicant/Approval Holder may request a
review by the Technical Committee Chairman. The Chairman may appoint a panel with relevant experience to
investigate the complaint and make a recommendation. The decision of the Chairman in determining such complaints
shall, save in the case of manifest error or omission, be final and binding on the parties.
24. General
24.1. Any decision, requirement or notification under these Standard Terms of Approval shall be given by in writing
(which shall include email) by or on behalf of the party giving it.
24.2. WRAS may revise these Standard Terms of Approval from time to time in order to reflect changes in relevant
laws and other regulatory and Scheme requirements. Whenever WRAS revises these Standard Terms of Approval,
WRAS will notify you in writing (which may include email where we have been provided with an email address) and
the updated terms Standard Terms of Approval will be uploaded onto the WRAS website www.wras.co.uk.
24.3. WRAS will not be liable or responsible for any failure to perform, or delay in performance of any of its
obligations to Applicants or Approval Holders that is caused by an Event Outside Our Control.
24.4. These Standard Terms of Approval and any disputes or claims arising out of or in connection with them or their
subject matter (including non-contractual disputes or claims) shall be governed by, and construed in accordance with
the laws of England and Wales and the parties irrevocably submit to the exclusive jurisdiction of the courts of England
and Wales..

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Three Runway System Project Contract 3310 :
North Runway Modification Works

Job Reference

Document No. MSF/00017/A

AVK/GLENFIELD
Air Valves for Water Supply & Sewage Treament Works
Reference No. 20002017
Date: 08-12-2017

Page 1
Project Name User Date
Widening of Tolo Highway - HY/98/02 Highway 2000
Western Railway - CC302 KCRC 2000
Western Railway - CC202 KCRC 2000
West Kowloon Reclamation - WK28/98 WSD 2000
Tin Shui Wai Further Development - YL46/99 TDD 2000
Butterfly Valley Primary Service Reservoir - 7/WSD/96 WSD 2000
Central Reclamation PhII - HK4/94 WSD 2001
WSD Replacement WSD 2001
Tai Po Development TDD 2001
Water Supply to Yuen Long - 20/WSD/98 WSD 2001
Queen's Mary Hospital ASD 2001
Chinese University Replacement *CU 2002
Water Supply to Discovery Bay WSD 2002
Discovery Bay Pumping Station WSD 2002
Water Supply to Tai Long Wan - 13/WSD/99 WSD 2002
HK Island & Ap Lei Chau - 2/WSD/97 WSD 2002
Water Supply to Lo Wai Village - 25/WSD/99 WSD 2002
Water Supply to West Kowloon Reclamation - 33/WSD/98 WSD 2002
Water Supply to Lui Kung Tin - 14/WSD/99 WSD 2003
WSD E&M Maintenance WSD 2003
Cyberport Development TDD 2003
Shek Wu Hui STW - DC/97/91 DSD 2003
Tai Po STW - TP31/98 DSD 2003
Discovery Bay STP DSD 2003
Shatin STW - DE/98/06 WSD 2003
Water Contract - 10/WSD/01 WSD 2003
Water Supply to Yam O - CV/2001/11 TDD 2003
Yuen Long STP DSD 2003
Water Supply to Tai Po - 19/WSD/01 WSD 2003
Penny's Bay Development - CV/2000/09 TDD 2003
Penny's Bay Development - CV/2001/10 TDD 2003
WSD Contract - 15/WSD/01 WSD 2003
Stonecutter Island DSD 2004
WSD Contract - 17/WSD/02 WSD 2004
Ngong Ping STP DSD 2004
Airport Replacement *AA 2004

Continue to next page……..

Page 2
Skyplaza at Airport *AA 2004
Deep Bay Link Highway 2004
Disneyland Lake Disney 2005
HY/2002/24 Highway 2005
Langham Hotel Replacement Hotel 2005
Siu Ho Wan PS - DE/2002/12 DSD 2005
Lower Shing Mun - PT/0418/2004 WSD 2005
Peng Chau SPS - DC/2004/08 DSD 2006
WSD Contract - 2/WSD/05 WSD 2006
DC/2005/02 DSD 2006
Hung Hom Bay SPS - Replacement DSD 2006
Airport Contract P325 *AA 2006
Shatin No.2 FW PS - 9/WSD/04 WSD 2006
WSD Contract - 22/WSD/02 WSD 2007
WSD Contract - 24/WSD/02 WSD 2007
WSD Contract - 3/WSD/06 WSD 2007
WSD Contract - 4/WSD/06 WSD 2007
WSD Contract - 20/WSD/06 WSD 2008
WSD Contract - 22/WSD/06 WSD 2008
WSD Contract - 4/WSD/07 WSD 2008
WSD Contract - 2/WSD/07 WSD 2008
WSD Contract - 3/WSD/08 WSD 2009
WSD Contract - 23/WSD/06 WSD 2009
WSD Contract - 1/WSD/09E WSD 2009
WSD Contract - 1/WSD/08K WSD 2009
TK/2008/01 CEDD 2009
CV/2007/03 WSD 2010
KL/2008/07 CEDD 2010
DC/2007/02 DSD 2010
WSD Contract - 12/WSD/07 WSD 2010
WSD Contract - 19/WSD/08 WSD 2010
WSD Contract - 13/WSD/07 WSD 2010
WSD Contract - 9/WSD/08 WSD 2010
WSD Contract - 4/WSD/07 WSD 2011
WSD Contract - 1/WSD/10 WSD 2011
WSD Contract - 10/WSD/08 WSD 2011~13
WSD Contract - 10/WSD/09 WSD 2011~13
WSD Contract - 1/WSD/10 WSD 2011~13
WSD Contract - 1/WSD/11K WSD 2011~13
WSD Contract - 24/WSD/09 WSD 2011
MTRC 823B MTRC 2011
HK/2009/01 WSD 2011
DC/2008/07 DSD 2011

Continue to next page……..

Page 3
HY/2008/09 Highway 2011
HY/2009/08 Highway 2011
MTRC 811B MTRC 2011
MTRC 1001 MTRC 2011
DC/2007/16 DSD 2011
DC/2009/10 DSD 2011
MTRC 903 MTRC 2011~16
WSD Contract - 2/WSD/09 WSD 2012
WSD Contract - 11/WSD/08 WSD 2012
WSD Contract - 8/WSD/10 WSD 2012
WSD Contract - 13/WSD/10 WSD 2012
DC/2011/04 DSD 2012
HY/2008/11 Highway 2012
DC/2009/14 DSD 2012
Airport Contract P546 Western Apron Expansion Works *AA 2012~14
WSD Contract - 10/WSD/10 WSD 2012~16
WSD Contract - 6/WSD/11 WSD 2012~16
WSD Contract - 13/WSD/10 WSD 2013
WSD Contract - 14/WSD/10 WSD 2013
WSD Contract - 3/WSD/11 WSD 2013
WSD Contract - 14/WSD/11 WSD 2013
WSD Contract - 1/WSD/12H WSD 2013
MTRC 824 MTRC 2013
Link No.200 Station MTRC 2013
CV/2012/02 CEDD 2013
MTRC 810A MTRC 2013~15
DC/2011/04 DSD 2013~16
HY/2012/06 Highway 2014
WSD Contract - 6/WSD/08 WSD 2014
WSD Contract - 1/WSD/13 WSD 2014
WSD Contract - 9/WSD/13 WSD 2014
WSD Contract - 3/WSD/05 WSD 2014
Cheung Sha Wan Sewage Pumping Station DSD 2014
MTRC 1112 MTRC 2014~15
CV/2013/03 CEDD 2014~15
WSD Contract - 15/WSD/11 WSD 2014~16
WSD Contract - 11/WSD/11 WSD 2014~16
XRL 811B MTRC 2014~17
WSD Contract - 18/WSD/08 WSD 2015
WSD Contract - 5/WSD/14 WSD 2015
WSD Contract - 13/WSD/11 WSD 2015
DC/2014/02 DSD 2015
CV/2012/09 CEDD 2015

Continue to next page……..

Page 4
HY/2009/19 Highway 2015
HY/2013/02 Highway 2015
HY/2013/12 Highway 2015
KL/2012/03 CEDD 2015~16
KL/2014/03 CEDD 2016
WSD Contract - 17/WSD/14 WSD 2016
MTRC 1109 MTRC 2016
MTRC 825 MTRC 2016
MTRC 823B MTRC 2016
United Christian Hospital ASD 2016
20130375 Tung Chung HKHA 2016
Lohas Park TKO Q046409 MTRC 2016
HY/2012/07 Highway 2016
WSD Contract - 1/WSD/15H WSD 2016~17
WSD Contract - 1/WSD/15W WSD 2016~17
WSD Contract - 15/WSD/10 WSD 2016~17
WSD Contract - 1/WSD/15E WSD 2016~17
WSD Contract - 3/WSD/15 WSD 2016~17
WSD Contract - 12/WSD/10 WSD 2017
HY/2013/03 Highway 2017
HY/2014/33 Highway 2017
M+Museum Project at West Kowloon Cultural District *WKCDA 2017
CC/2016/3B/045 Project at West Kowloon Cultural District *WKCDA 2017
KL/2011/01 CEDD 2017

*AA = Airport Authority

*WKCDA = West Kowloon Cultural District Authority
Three Runway System Project Contract 3310 :
North Runway Modification Works

Product Description

Document No. MSF/00017/A

 ATERFRONT
Waterfront 223 Resilient Seated Wedge Gate Valve 50 - 300mm
Design Features
 Stem cap or handwheel operation  Stem cap: Shear device to prevent overtorque
 Underground service  Body: minimal height for strength and rigidity
 Clockwise CLOSE  Seats: Resilient material conform to BS EN681-1 WA
 Lifelong sealing 70
 Epoxy coating to BS6920  Spindle: non-rising type with strong square thread
 Gland bolt housing arranged for  Flange drilling: BS / ANSI / JIS and on request
easy removal of bolts
 Service areas: Waterworks / Drainage /
Sewage / Sea Water / Potable water /
Alkalies acids / Dilute acids etc

Coating
Electrostatically fusion powder coated
epoxy with full tests of effect on water
quality of BS6920.

Testing
All valves are machine tested on each
face to the nominal pressure and on the
body to the test pressure in accordance
with BS5163 -1&2, BS EN1074 – 1&2, BS
EN12266-1.

DN L ~H ~ H1 ØW ~ KG
Size
50 178 285 352 160 15

65 190 318 389 200 18

80 203 340 405 200 21

100 229 367 425 255 24

150 267 450 515 305 44

200 292 625 645 356 65

250 330 655 700 406 103

300 356 730 785 406 148

All dimensions in mm

The right to change or modify product design without prior notice is reserved Issue 01/2016
Waterfront Fluid Controls Ltd.
www.waterfrontfluidcontrols.co.uk
h. UVDB
Suite 8, Maritime House, 143 Woodville Street, Glasgow, G51 2RQ
empowered by Achilles
C/
Waterfront is accredited by
Tel: +(44) 0141 4453781 Fax: (44) 0141 4455101 "3 UVDB Verify UVDB, UVDB VERIFY and ISO 6E
Email: Sales@waterfrontfc.co.uk empowered by Achilles 9001: 2008 ISO 9001mm
Finn
 WATERFRONT
P Waterfront 223 Resilient Seated Wedge Gate Valve 50 - 300mm ‘J
Specifications

Grade

H1 H

*Alternative materials available on request

COMPONENT MATERIAL

Body / Bonnet / Stem Seal Housing Bridge Spheroidal Graphite Cast Iron BS EN1563 Grade
450-10 or 500-7

Obturator and Wedge Gate Spheroidal Graphite Cast Iron BS EN1563 Grade
450-10 or 500-7
Resilient Seat EPDM or NBR BS EN681-1 and BS6920

Stem Stainless Steel BS EN10088-1 Grade 1.4057

Stem Nut Copper Alloy BS EN1982 Grade CC331G

Fixing Bolts / Nuts / Studs / Washers Stainless Steel BS EN10088-1 Grade 1.4301

Gasket EPDM or NBR BS EN681-1 and BS6920

O-Ring EPDM or NBR BS EN681-1 and BS6920

Stem Cap / Handwheel Spheroidal Graphite Cast Iron BS EN1563 Grade

450-10 or 500-7
Position Indicator (optional) Plastic

The right to change or modify product design without prior notice is reserved Issue 01/2016

Waterfront Fluid Controls Ltd.

www.waterfrontfluidcontrols.co.uk
h. UVDB
empowered by Achilles C /
Suite 8, Maritime House, 143 Woodville Street, Glasgow, G51 2RQ Waterfront is accredited by
Tel: +(44) 0141 4453781 Fax: (44) 0141 4455101
QS
Email: Sales@waterfrontfc.co.uk
"3 UVDB Verify UVDB, UVDB VERIFY and ISO
empowered by Achilles 9001: 2008 ISO 9001Reglmred
 Waterfront 223 Resilient Seated Wedge Gate Valve 350 - 600mm
Design Features
 Stem cap or handwheel operation  Stem cap: Shear device to prevent overtorque
 Underground service  Body: minimal height for strength and rigidity
 Clockwise CLOSE  Seats: Resilient material conform to BS EN681-1 WA 70
 Lifelong sealing  Spindle: non-rising type with strong square thread
 Epoxy coating to BS6920  Flange drilling: BS / ANSI / JIS and on request
 Gland bolt housing arranged for easy  Face to face according to BS EN558
removal of bolts
 Service areas: Waterworks/Drainage/
Sewage/Sea Water/Potable water/
Alkalies acids/Dilute acids etc

Coating
Electrostatically fusion powder coated epoxy with full
tests of effect on water quality of BS6920.

Testing
All valves are machine tested on each face to the nominal pressure and on the body to the test
pressure in accordance with BS5163 -1&2, BS EN1074 – 1&2, BS EN12266-1.

*The right to change or modify product design without prior notice is reserved. Issue: 07/2020

Waterfront Fluid Controls Ltd.

www.waterfrontfluidcontrols.co.uk
Suite 8, Maritime House, 143 Woodville Street, Glasgow, G51 2RQ
Tel: +(44) 0141 4453781 Fax: (44) 0141 4455101 Waterfront is accredited by
Email: Sales@waterfrontfc.co.uk UVDB, UVDB VERIFY
and ISO 9001: 2008
 Waterfront 223 Resilient Seated Wedge Gate Valve 350 - 600mm
Specifications Size

Gear ~ KG
DN L ~H ~ H1 Spur Bevel
Ratio

350 381 1073 914 3:1 284 276

400 406 1153 994 3:1 375 367

450 432 1295 1136 3:1 492 484

500 457 1400 1242 3:1 579 571

600 508 1676 1392 4:1 920 930

Size 700 - 1200 refer drawing

All dimensions in mm

COMPONENT MATERIAL
Body/Bonnet/Stem Seal Spehroidal Graphite CAST Iron BS EN1563 Grade 500-7
Housing Bridge

Obturator/Wedge Gate Spehroidal Graphite CAST Iron BS EN1563 Grade 500-7

Resilient Seal EPDM BS EN681-1 and BS6920

Stem Stainless Steel BS EN10088-1 Grade 1.4057

Stem Nut Copper Alloy BS EN1982 Grade CC331G

Fixing Bolts/Nuts/Studs/ Stainless Steel BS EN10088-1 Grade A2

Washers

Gasket EPDM BS EN681-1 and BS6920

O-Ring EPDM BS EN681-1 and BS6920

Stem Cap/Handwheel Spehroidal Graphite CAST Iron BS EN1563 Grade 500-7

Position Indicator Differential Type

*Alternative materials available on request

*The right to change or modify product design without prior notice is reserved. Issue: 07/2020

Waterfront Fluid Controls Ltd.

www.waterfrontfluidcontrols.co.uk
Suite 8, Maritime House, 143 Woodville Street, Glasgow, G51 2RQ Waterfront is accredited by
Tel: +(44) 0141 4453781 Fax: (44) 0141 4455101
UVDB, UVDB VERIFY
Email: Sales@waterfrontfc.co.uk
and ISO 9001: 2008
Three Runway System Project Contract 3310 :
North Runway Modification Works

Test Report

Document No. MSF/00017/A

Three Runway System Project Contract 3310 :
North Runway Modification Works

Approval Letter

Document No. MSF/00017/A

Three Runway System Project Contract 3310 :
North Runway Modification Works

Job Reference

Document No. MSF/00017/A

 WATERFRONT
Unit 8* The Hub* Digital Media Quarter* Pacific Quay* Pacific Drive* GLASGOW* G51 1EA
Telephone No.: +44(0)141 4277266 / Fax No.: +44(0)141 4272706 / E-mail: sales@waterfrontfc.co.uk
Company Reg. No.: 305356* VAT Reg. No.: 894898138

JOB REFERENCE (20160318)

Page 1

Contract Number Description of supply Location Year

WSD K058508 SV DN100 Sham Tseng WTW 2007
WSD K059255 SV DN600 Tsuen Wan SWPS 2007
WSD K059251 BV DN500 Tsuen Wan RWPS 2007
RV DN500
WSD K060095 MBV DN450 Peng Chau FWPS 2007
WSD K061517 MSV DN250 Mid-level PS 2007
26/WSD/06 SV DN100-700 Water Mains in Wong Tai Sin, 2007
Kowloon Bay, Kwun Tong
WSD K062124 SV DN250 Western FWPS 2008
WSD K063520 RV DN400 Shau Kei Wan FWPS & SWPS 2008
WSD K069440 SV DN200 North Point FWPS 2008
14/WSD/06 MBV DN600-800 Fanling RWPS 2008
RV DN600
WSD K064078 MSV DN450 Tsuen Wan SWPS 2008
WSD/ST442/07 SV DN350 Shau Kei Wan FWPS & SWPS 2008
MSV DN250-500 Diamon Hill FWPS & SWPS
RV DN250-350 Sau Mau Ping SWPS
28/WSD/06 SV DN80-600 Mains on HK Island North & 2008
South West
5/WSD/07 SV DN80-400 Central, Mid-level, High-level, 2008
MSV DN200-300 SR & PS
MBV DN200-400
RV DN50-300
12/WSD/07 SV DN150-800 Shatin Seafront No.2 SWPS 2008
6/WSD/06 SV DN50-300 Penny's Bay SWPS 2008
27/WSD/06 SV DN80-100 Cheung Sha Wan SWPS 2008
MSV DN450
WSD K062954 SV DN150 Sai Wan No.2 FW PS 2009
WSD K066500 SV DN200 Shau Kei Wan FWPS & SWPS 2009
WSD K069364 SV DN150 North Point SWPS 2009
WSD K069444 BV DN700 Harcourt Road FWPS 2009
WSD K069626 SV DN250 North Point SWPS 2009
WSD K069962 RV DN500 Western SWPS 2009
WSD K069963 MSV DN600 Tsuen Wan SWPS 2009
WSD K072067 SV DN100 Shek Lei Hang FWPS 2009
WSD K072376 MBV DN400 Sunny Bay SWPS 2009
WSD K072465 SV DN100 Shek Lei Hang FWPH 2009
WSD K072739 MSV DN200 North Point SWPS 2009
WSD K072742 SV DN200 North Point SWPS 2009
MSV DN150
Page 2

Contract Number Description of supply Location Year

18/WSD/06 SV DN200-400 Sunny Bay SWPS & SWSR 2009
MSV DN250-350
MBV DN450-600
RV DN250-300
WSD/ST445/09 SV DN200 Braemar Hill FWPS 2009
MSV DN150
RV DN150
13/WSD/07 SV DN150-1000 Shun Wan Shan FWPS 2009
BV DN600-1400
15/WSD/07 SV DN150-400 To Shek FWPS & 2009
MSV DN250 Shui Chuen O FWSR
RV DN250-300
WSD/SO/08/146 MSV DN450 Tsuen Wan SWPS 2009
5/WSD/08 SV DN100-150 Shun Wan Shan FWPS 2009
BV DN450-1200
RV DN100-1200
12/WSD/06 SV DN400-900 Mains in Lam Tei, Ping Shan 2009
& Tuen Mun
WSD/ST451/07 SV DN400-450 Shatin Water Treatment Works 2009
BV DN250-300
RV DN250
TK/2008/01 SV DN100-800 Mains in Pak Shing Kok, TKO 2010
9/WSD/08 SV DN150-1200 Western Cross Harbout Main 2010
MBV DN800-900 & West Kowloon to
Sai Ying Pun
18/WSD/09 SV DN100-600 Tsuen Wan Water Treatment Works 2010
MSV DN400
MBV DN150-350
11/WSD/08 SV DN80-450 Mains in HK Zoological, 2010
Botanical Gardens &
Mid-level
WSD K074403 SV DN200-300 North Point SWPS 2010
WSD K074405 MBV DN300 Sham Tseng FWPS 2010
WSD K074724 SV DN200 Tsuen Wan SWPS 2010
WSD K074896 MSV DN450 Tsuen Wan SWPS 2010
WSD K075432 SV DN150-300 Sheung Wan FWPS & SWPS 2010
MBV DN300
WSD K075587 MSV DN600 Tsuen Wan SWPS 2010
WSD K075973 SV DN200 Sai Ying Pun SWPS 2010
WSD K076768 SV DN200 North Point SWPS 2010
WSD K077374 MSV DN400 Wanchai SWPS 2010
WSD/ST447/09 RV DN400 Tsuen Wan Water Treatment Works 2010
WSD K079618 MSV DN200 North Point FWPS 2011
KL/2008/07 SV DN100-600 Kai Tak Development 2011
HK/2009/02 SV DN80-400 Wanchai SWPS 2011
MSV DN500-800
RV DN80-500
Page 3

Contract Number Description of supply Location Year

19/WSD/09 Ball V DN100-300 Tai Po Water Treatment Works 2011
MBall V DN100-150
SV DN100-250
MSV DN200
10/WSD/09 SV DN80-400 Salt Water Supply System 2012
MSV DN400 for Pok Fuk Lam Area
MBV DN300-400
RV DN300-400
24/WSD/09 SV DN80-800 Salt Water Supply To 2012
RV DN800 Tan Kwai Tsuen
10/WSD/10 SV DN80-800 Mains in Shatin & Sai Kung 2012
14/WSD/10 SV DN80-300 Mains in East Kowloon 2012
4/WSD/10 MBV DN700 Tuen Mun Water Treatment Works 2012
WSD/ST 444/11 SV DN100 TKO SWPS 2012
MSV DN600
MBV DN400
RV DN400
WSD/SO/12/004 MBV DN700 Tuen Mun Water Treatment Works 2012
1/WSD/09(W) SV DN80-150 Mains in Western New Territories 2012
1/WSD/11(L) SV DN200 Term Contract for Waterworks, 2012
District L - Lantau and the Outlying Islands
1049EM10 SV DN150-300 Kai Tak Cruise Terminal Development 2012
3/WSD/11 SV DN50-300 Mains in Sai Wan, 2012-13
Kowloon West &
Tsuen Wan East
P546 SV DN100-450 HK Airport - Western Apron 2013
RV DN250 Expansion Works
Flap V DN100-900
11/WSD/11 SV DN80-300 Mains in Tsuen & Kwai Tsing 2013-16
15/WSD/11 SV DN80-150 Mains on Outlying Islands 2013
MW148-2 SV DN80-300 HK Airport - maintenance 2013
RV DN80-250
WSD K090269 SV DN200 Albany No.2 FWPS 2013
4/WSD/12 SV DN250 Cheung Sha Wan SWSP 2013
MSV DN300-600
RV DN300-600
20/WSD/11 SV DN80-150 Shatin No.2 FWPS 2013
MBV DN800
RV DN800
WSD K091012 SV DN300-600 Eastern No.2 FWPS 2013
CV/2012/02 SV DN80-300 Sewage Pumping Station near Tsz Tin 2013
Road and Area 54, Tuen Mun
WSD/ST443/12 SV DN200-250 Pak Kong Water Treatment Works 2013
2/WSD/11 SV DN250-300 Bowen Drive SWPS and SWSR 2013
MSV DN300 and Magazine Gap Road SWSR
MBV DN150-300
RV DN300
DC/2011/04 SV DN80-600 Kai Tak River 2013
Page 4

Contract Number Description of supply Location Year

WSD/ST442/12 SV DN450 Shatin Water Treatment Works 2013
RV DN350
CV/2013/03 SV DN80-400 Liantang/Heung Yuen Wai 2014
Boundary Control Point
CV/2012/09 SV DN80-1400 Liantang/Heung Yuen Wai 2014
Boundary Control Point
MTRC903 Flap V DN150 MTRC Southy Island Line 2014
Ocean Park Station
XRL811B SV DN80-300 Express Rail Link - West Kowloon 2014
Terminus Approach Tunnel (South)
10/WSD/10 SV DN80-1000 Mains in Shatin & Sai Kung 2014
14/WSD/10 SV DN80-300 Mains in East Kowloon 2014
20129273 SV DN100-250 Civil Engineering Improvement Works 2014
at Chun Shek Estate
MW235-3 SV DN80-400 HK Airport - maintenance 2014
RV DN80-400
WSD/ST447/13 SV DN100 Pumpset at East Wing of Tsuen Wan 2014
RV DN400 Water Treatment Works
KL/2010/03 SV DN200-300 Kai Tak Development 2014
MSV DN200-350
RV DN200-300
8/WSD/10 SV DN150-200 Mains in Tuen Mun, Yuen Long, 2014
North District and Tai Po
9/WSD/10 SV DN80-1000 Mains in Western New Territories 2014
MBV DN750
5/WSD/13 SV DN80-250 Mains in Northern and Eastern 2014
New Territories
MTRC 810B SV DN80-450 West Kowloon Terminus Station 2014
South
Hong Kong SV DN100-600 Fire Protection Water Spray System 2014
Electric RV DN200 at Lamma Power Station
WSD/ST452/13 SV DN900 Tuen Mun Water Treatment Works 2014
MBV DN900
YL/2009/01 Flap V DN450 Hang Hau Tsuen Channel at 2014
Lau Fau Shan
15/WSD/08 SV DN450-700 Mains in Tai Po and Shatin 2014
6/WSD/11 SV DN80-400 Construction of Water Supply System 2014
MSV DN250-400 to Housing Development at Anderson
BV DN600-900 Road
MBV DN300-900
RV DN250-350
14/WSD/11 SV DN80-450 Mains in West Kowloon 2015
KL/2012/03 SV DN50-1000 Kai Tak Development-Infrastructure 2015
MSV DN400-500 at former north apron area
RV DN80-400
6/WSD/14 SV DN150-500 Cheung Sha RWPS, Ching Cheung 2015
MSV DN200-400 Road FWPS, Peng Chau FWPS,
RV DN150-500 Tong Shui Road FWPS
Page 5

Contract Number Description of supply Location Year

7/WSD/13 SV DN150-350 Shun Lee Tsuen FWPS, Telegraph Bay 2015
MSV DN200-300 FWPS, Western FWPS & SWPS
RV DN100-400
18/WSD/08 SV DN200-450 Mains in Hong Kong Island South 2015
and Outlying Islands
7/WSD/14 SV DN80-300 Shatin No.2 FWPS 2015
BV DN900
MBV DN800
RV DN800
4/WSD/11 SV DN80-300 Butterfly Valley Fresh Water Primary 2015
MBV DN1000-1200 Service Reservoir
7/WSD/08 SV DN150-200 Mains in East Kowloon 2015
1/WSD/12E SV DN900 Term Contract for Waterworks, 2015
MSV DN1200-1400 District E - New Territories East
BV DN1500-2000
MBV DN700
Penstock 1200x1500
DC/2014/02 SV DN200 Renewal of Rising Main in 2015
North New Territories
Tai Lam STP RV DN80 Tai Lam Correctional Institution STP 2015
MW263-4 SV DN150-300 HK Airport - maintenance 2015
RV DN200-300
WSD/ST448/14 SV DN150 Silver Mine Bay Water Treatment 2015
MBV DN125 Works
RV DN125
1/WSD/12(W) SV DN200-800 Term Contract for Waterworks 2015
District W - New Territories West
Airport Contract RV DN300 Airport Replacement 2015
Q213
1/WSD/15(E) SV DN300-600 Term Contract for Waterworks 2015
District E - New Territories East
7/WSD/12 SV DN50-300 Metering Installations for Tsuen Wan 2015
West, Tuen Mun, Sai Kung, Abereen,
Shatin, Sheung Shui, Fanling
WSD/ST455/13 BV DN800 Au Tau FWPS 2015
MBV DN800
RV DN800
CV/2011/01 SV DN100-400 Site Formation and Infrastructural Works 2015
near Tsing Lun Road and Tsz Tin Road
in Area 54 Tuen Mun
11/WSD/10 SV DN150-450 Mains in Central & Western and 2016
Wanchai Districts
13/WSD/11 SV DN80-800 Mains in East Kowloon 2016
1/WSD/14(L) SV DN150-300 Term Contract for Waterworks 2016
District L - Lantau and the
Outlying Islands
20130375 SV DN150-400 Developments at Area 56 in 2016
Tung Chung
Page 6

Contract Number Description of supply Location Year

8110030604 SV DN80-200 United Christian Hospital 2016
extension works
WSD K100470 SV DN200 Shau Kei Wan FWPS 2016
15/WSD/10 SV DN25-600 Tai Po Water Treatment Works 2016
MSV DN200-300
RV DN50-200
1/WSD/15W SV DN150-900 Term Contract for Waterworks 2016
RV DN150-900 District W - New Territories West
6/WSD/13 SV DN150-450 Mains in Kwai Tsing, Tsuen Wan 2016
and Tuen Mun
10/WSD/14 SV DN80-300 Metering Installations in Aberdeen, 2016
Central, Eastern, Western, Sai Wan,
Red Hill, Kowloon West, Tsuen Wan,
Sai Kung, Tuen Mun
WSD/ST452/14 SV DN200 Tseung Kwan O SWPS 2016
MSV DN200
RV DN200
12/WSD/10 SV DN300-450 Mains in Eastern and Southern Districts 2016
17/WSD/14 SV DN150-450 Improvement to Waterworks Facilities 2016
at Lantau South and Mainlaying at
Keung Shan and Shatin South

Remarks
SV = Sluice Valve RV = Reflux / Check Valve
MSV = Motorized Sluice Valve Ball V = Ball Valve
BV = Butterfly Valve MBall V = Motorized Ball Valve
MBV = Motorized Butterfly Valve Flap V = Flap Valve
Three Runway System Project Contract 3310 :
North Runway Modification Works

Product Description

Document No. MSF/00017/A

fl

BS Standard

BS EN 545 – for water pipelines

BS EN 598 – for sewerage applications

by SUNS PIPELINE COMPANY LIMITED

Published in Apr 2016 (Rev 10)_
 ductile iron pipe and fittings

Contents
Introduction Page 2 Double Socket 90° Bend 28
Manufacturing Process - Double Socket 45° Bend 28
Ductile Iron Pipes 3 Double Socket 22.5° Bend 29
Ductile Iron Fittings 4 Double Socket 11.25° Bend 29
Quality Checks & Assurance 5 All Socket Tee 30-32
6 Double Socket Level Invert Tee with Flanged 33
Ductile Iron Properties
Branch
Material Characteriestics & Chemical 7 34-35
Double Socket Taper
Composition
Normative References 8 All Socket Crosses 36-37
Technical Specification Data All Socket 45° Tee 38
9 Cast on Pipe/ Puddle Pipe (Double 38
Wall Thickness
Flanged/Flanged Spigot/Double Spigot)
Allowable Pressures 9 Flanged Spigot 39
Operation Temperature 10 Flanged Socket 39
Straightness of Pipe 10 Mechanical Collar 40
Angular Deflection for Flexible Joints 10 Double Socket Collar 40
Permissible Straight Draw for Flexible Joints 10 41
Blank Flange
(Axial Movement)
Coating & Lining 11 PN16/PN25 Flange to BS EN1092 / BS4504 42-43
Jointing (Flexible Joints and Flanged Joints) 12 Pipe Blocks 43
13-14 EPDM Gasket for Flanges to BS EN1092 / 44
Dimension of Pipes
BS4504
Dimension of Fittings P-Trap (Socket x Spigot) 45
Double Flanged 90° Bend 15 Long Radius Bend (Socket x Spigot) 45
Double Flanged 45° Bend 15 Installation Guide - Socket Joint 46
Double Flanged 22.5° Bend 16 Installation Guide - Flanged Joint 47
Double Flanged 11.25° Bend 16 Repair 48
17 Recommendations for Handling, Packing & 49-50
Double Flanged 90° Long Radius Bend
Storage
Double Flanged 90° Duckfoot Bend 17
All Flanged Tee & Radial Tee 18-20
Double Socket Tee with Flanged Branch 21-23
Double Flanged Taper 24
All Flanged Crosses 25
All Flanged Level Invert Tee 26
All Flanged 45° Tee 27
Flanged Bellmouth 27

1
 ductile iron pipe and fittings

Introduction
KEY brand Ductile Iron Pipes & Fittings are manufactured by SUNS PIPELINES COMPANY LIMITED while
BUN KEE has been appointed as the sole distributor in Hong Kong and Macau region.
Not only KEY by SUNS consistently delivers first & foremost the best quality products to clients, but also the
most practical technical supports and honorable shipment against customer commitments with proven
supplied track records.

SUNS PIPELINES COMPANY LIMITED, which is under SUNS industry group, was founded in 2002 with the
registered capital of 400 million. SUNS is a member of the drafting committee of ductile iron pipe’s
standard GB/T13295-2013 in China, and we also produce various international standards such as ISO2531,
BS EN545 , BS EN598 and ANSI/AWWAC 151 while a great variety of requirements from different end users
are mostly fulfilled. SUNS is indeed a professional manufacturer of water-cooling ductile iron pipes and
matched fittings.

SUNS strictly perform ISO9001 international standard system on maintaining the product quality system.
From raw material procurement to finished products, every little process is comprehensively controlled.
SUNS has also been approved by many product system certification organization such as BV, WRAS, KSD
and SGS. SUNS‘s products have been widely exported to more than 50 countries and regions aboard such
as America, Spain, Belgium, England, Italy, Germany, Brazil, Saudi Arbia, Syria, Iraq, Ethiopia, Singapore,
Vietnam and Hongkong ….ect.

SUNS succeed in winning the bid of products’ supplier towards 2008 Beijing Olympic Games, Nanjing Youth
Olympic Games, Shanghai Expo Site, Wanjiazhai diversion project and many fire protection projects. In
the past ten years, SUNS has already established long-term good cooperation relationship with more than
1000 water utility companies of Beijing, Tiajin, Taiyuan, Shanghai Pudong Veolia and so on. Our products as
well as our services have been well acknowledged and accredited by the public.

2
 ductile iron pipe and fittings

Manufacturing Process
 Ductile Iron Pipes

Spectral analysis

Molten iron Adjusting the Spheroidization

composition
of molten
iron

Polishing Zinc coating Indentation test Heat annealing Centrifugal casting

Curing of Polishing the

Hydrostatic test Chamfering Cement lining cement lining cement lining

Warehouse Packing Drying the Bitumen painting Heating the pipe

bitumen

3
 ductile iron pipe and fittings

 Ductile Iron Fittings

Splicing Dip coating of

EPS foaming Molding Drying the coating
individual mold the mold

Taking out the Molding in the

Sand blasting Casting Spheroidization
fitting shell sandbox

Zinc rich
Polishing Machining Hydrostatic test Cement lining
painting

Warehouse Bitumen painting Curing of cement

4
 ductile iron pipe and fittings

Quality Checks & Assurance

 Quality System
Self-inspection, Inspection each other, Professional inspection of the QC department, Random inspection of
stock.

 87 inspection items for each pipe.

Component analysis, Hydrostatic pressure test, Tensile / Elongation / Brinell hardness test, Wall & coating
thickness test, Straightness test….etc

 The comprehensive and professional laboratory.

 Cerifications

arm-“ulna: u.

 Advanced inspection equipments

German spectal analyzer, American electic furnace, Utrasonic thicknesss tester.

5
 ductile iron pipe and fittings

Ductile Iron Properties

Ductile iron, having various technical names while also known as ductile cast iron, nodular cast iron,
spheroidal graphite cast iron (SG CI) and spherulitic graphite cast iron. Whilst most varieties of cast iron are
brittle, ductile iron has higher ductility among which means having greater impact and fatigue resistance,
due to its nodular graphite inclusions.

Microstructure of Cast Iron (Grey Iron) Microstructure of Ductile Iron

The key yardstick to clasify the grade between Ductile Iron to Grey Cast Iron is by comparing their
Mechanical Property, namely to measure their tensile strength & elongation values.

Advantage of Ductile Iron Pipes

 High Tensile strength, good elastic module and excellent ductility, making it suitable for high stress
applications where pressure surge may be experienced.
 High corrosion resistance with external metallic zinc & finishing coatings.
 Excellent hydraulic flow.
 High working pressure comparing to other types of pipes.
 Ease of installation.
 Long lifetime.
 Can accommodate ground movement.

Main applications of Ductile Iron Pipes

 Drinking and irrigation water networks.
 Sewerage networks.
 Fire fighting systems.
 Water-cooling systems including Sea-water cooling.

6
 ductile iron pipe and fittings

Material Characteriestics
 Mechanical Properties

Ductile iron pipe Ductile iron pipe

Grey cast iron
(Centrifugally cast) (Centrifugally cast) Steel pipe
pipe
(BS EN 545) (BS EN 598)

Tensile strength
≧ 420 150-260 ≧ 400
(N/ mm2)

DN80-1000 ≧10
Elongation (%) Neglect ≧ 18
DN1100-2000 ≧7
Hardness
≦ 230 ≦ 210 Approx. 140
(HB)

DN80-300 K9 (Class 50 & above) 5.0

Hydrostatic DN350-600 K9 (Class 40 & above) 4.0

Pressure test - 2.5-3.0
(MPa) DN80-600 K12 (Class 50 & above) 5.0

DN700 K9 & K12 5.0

& above (Class 50 & below) (max.)

 Chemical Composition

Chemical components Ductile iron pipe Grey cast iron pipe Steel pipe

Carbon 3.5-4.0 3.2-3.8 0.1-0.2

Silicon 1.9-2.6 1.4 -2.2 0.15-0.4

Manganese 0.15-0.45 0.4 -0.6 0.3-0.6

Phosphorus <=0.06 <=0.3 0.02-0.03

Sulfur <=0.02 <=0.1 0.02-0.03

Magnesium 0.03-0.06 - -

7
 ductile iron pipe and fittings

Normative References

BS EN 545 Ductile iron pipes, fittings, accessories and their joints for water pipelines.

BS EN 598 Ductile iron pipes, fittings, accessories and their joints for sewerage applications.

Suitability of non-metallic materials and products for use in contact with water
BS 6920 intended for human consumption with regard to their effect on the quality of the
water.

BS EN 14901 Epoxy coating (heavy duty) of ductile iron fittings and accessories.

Elastomeric seals. Material requirements for pipe joint seals used in water and
BS EN 681-1
drainage applications.

BS EN ISO 6506 - 1 Metallic materials, Hardness testing, Brinell test, Part 1 : Test method.

Pipe works components

BS EN ISO 6708
- Definition and selection of DN (nominal size ).

Circular flanges for pipes, valves, fitting and accessories, PN designated – part 2:
BS EN 1092-2
cast iron flanges.

Cement – Determination of strength, composition, specifications and conformity

BS EN 196 & 197-1
criteria for common cements

Specification for bitumen-based coatings for cold application, suitable for use in
BS 3416
contact with potable water.

ISO 7268 Pipe components - Definition of nominal pressure.

Ductile iron pipes - External Zinc coating part 2 (Zinc rich paint with finishing
ISO 8179-2
layer)

Rubber seals joint rings for water supply , drainage and sewerage pipelines
ISO 4633
(specification for materials).

8
 ductile iron pipe and fittings

Technical Specification Data

 Wall Thickness
According to BS EN 545:2002 & 2006, the nominal iron wall thickness of pipes and fittings are calculated
as a function of the nominal size, DN, by the following formula, with a minimum of 5 mm for centrifugally
cast pipe and 7 mm for pipes not centrifugally cast and fittings :

e = K ( 0.5 + 0.001 DN )

where e is the nominal wall thickness, in millimeters:

DN is the nominal size:
K is a coefficient used for thickness class designation. It is selected from a series of whole numbers: 7, 8,
9,10,11,12…

Referring to the latest BSEN 545:2010, the minimm iron wall thickness of pipes is given as a functin of the
nominal size, DN, and pressure class C, in table 16 and 17 of BSEN 545:2010

In general, all Ductile Iron Pipes & Fittings under KEY brand are fully in compliance with BSEN 545:2002,
BSEN 545:2006, and BSEN 545:2010 respectively.

 Allowable Pressures
- Socket & Spigot Joint pipe pressures :

**Remarks** (Socket & Spigot Joint also named as Flexible Joint, Tyton Joint & Push-in Joint)

The maximum values of PFA, PMA and PEA are calculated as follows:

a) Allowable Operating Pressure (PFA) - Internal pressure, excluding surge, which the pipeline
can safely withstand in permanent service.

= 20 x e min (min. pipe wall thickness in mm) x 420 (min. tensile strength of DI)
(DE - e min) x 3 (safety factor)

b) Allowable Maximum Operating Pressure (PMA) - Maximum internal pressure including surge,
which the pipeline can safely withstand in service.
= 1.2 x PFA

b) Allowable Test Pressure (PEA) - Maximum hydrostatic pressure applied on site to a newly
installed pipeline, for a relatively short duration
= PMA + 5 bar

9
 ductile iron pipe and fittings

- Flanged joint pipe and fittings pressures:

PN16 PN25 PN40

Nominal Diameter
(DN)
PFA PMA PEA PFA PMA PEA PFA PMA PEA

80 40 48 53

40 48 53

100 to 600 16 20 25

25 30 35

700 to 2000 - - -

 Operation Temperature
Suitable for fluid temperatures between 0℃ to 50℃, excluding frost.

 Straightness of Pipe
Pipes have a maximum deviation of 0.125% of their pipe length.

 Angular Deflection for Flexible Joints (Socket joint, Push-In joint)

The allowable angular deflection on each flexible joint is listed below

- 4° for DN80 to DN300 (per 6M Length)

- 3° for DN350 to DN600 (per 6M Length)
- 2° for DN700 & above (per 6M Length)

 Permissible Straight Draw for Flexible Joints (Axial Movement)

Flexible joints for pipes and fittings are designed to accommodate sufficient axial movement where the
allowable minimum withdrawal is 38mm when there is no angular deflection of the joint.

10
 ductile iron pipe and fittings

 Coating & Lining options are provided as follows upon different applications and requirements:

A) External Coating:

□ Metallic Zinc coating with BITUMEN finishing layer ;

□ Metallic Zinc coating with EPOXY finishing layer ;

□ Zinc Rich Paint with BITUMEN finishing layer (Fittings ONLY)

[Optional coating upon request]

□ Metallic zinc with a coat of etching primer and epoxy top coat ;

□ Zinc-aluminum coating with finishing layer ;

□ Extruded Polyethylene (PE) coating in accordance with BS EN14628 ;

□ Polyurethane (PU) coating in accordance with BS EN15189 ;

□ Fusion Bonded Epoxy to BS 6920 ;

□ Fusion Bonded Epoxy to BS EN14901 ;

□ Zinc Rich Paint with Epoxy finishing layer ( Fititngs ONLY) ;

□ Optional sleeving : proprietary type Polyethylene sleeving as a supplement

B) Internal Linings:

□ Sulphate-Resistant Cement mortar lining (SRC) ;

□ High Alumina Cement mortar lining (HAC) ( For Drainage & Sewage Application );

[Optional lining upon request]

□ Sulphate-Resistant Cement mortar lining with epoxy seal coat to BS6920 ;

□ Polyurethane (PU) lining in accordance with BS EN15655 ;

□ Fusion Bonded Epoxy to BS 6920 ;

□ Fusion Bonded Epoxy to BS EN14901 ;

11
 ductile iron pipe and fittings

 Jointing

- Flexible Joint (also named as Socket Joint, Tyton Joint, Push-In Joint or Push-On Joint)

The most popular, quickest, and easiest-to-assemble joint for Ductile Iron pipe-lines while mainly adopted
for underground water supply and gravity sewage applications. For accommodation of angular deflection,
this joint consists of a single rubber gasket placed in a groove inside the socket end of the pipe. After
lubricating the jointing areas in accordance with the manufacturer’s instructions, the spigot end of the
pipe is being pushed to insert while a pressure-tight and dependable seal is formed by means of the
gasket. Proper anchorages shall be applied whilst flexible joint is non-restrained.

_ L’llllllllllllllll‘
Momln-I I-yln. loo-um

' THIIIIIIIIIIIIIII‘

- Flanged Joint

Flanged joint is generally utlitized for above ground exposed pipeworks including water mains, rising
mains, air, oil and/or other liquids where rigid, restrained joints are needed. It is widely used in industrial
piping systems such as water treatment plants, sewerage treatment plants and other interior pipe-works.
The flanges have a machined raised face and drilled holes. They can be attached by screw-on, cast-on or
factory welded.

12
 ductile iron pipe and fittings

Dimension of Pipes

' 905
Pipe Class
Model No. P5-09
External Diameter DE
Minimum wall thickness e (mm) Approx.mass
(mm)
Pipe Size DN kg/M
Limit Class Class Class Class Class Class
Nominal
Deviations 25 30 40 50 64 100
K9 (K9)

80 98 +1
/ -2.7 4.7 6.0-1.30 12.80
100 118 +1
/ -2.8 4.7 6.0-1.30 15.80
150 170 +1
/ -2.9 4.0 6.0-1.30 24.00
200 222 +1
/ -3.0 3.9 6.3-1.50 32.30
250 274 +1
/ -3.1 4.8 6.8-1.55 42.50
300 326 +1
/ -3.3 4.6 7.2-1.60 50.50
350 378 +1
/ -3.4 5.3 7.7-1.65 67.10
+1 -1.70
400 429 / -3.5 6.0 8.1 80.30
+1 -1.75
450 480 / -3.6 6.8 8.6 96.10
+1 -1.80
500 532 / -3.8 5.6 9.0 111.50
600 635 +1
/ -4.0 6.7 9.9-1.90 147.00
700 738 +1
/ -4.3 7.8 10.8-2.00 187.10
800 842 +1
/ -4.5 8.9 11.7-2.10 232.30
900 945 +1
/ -4.8 10.0 12.6-2.20 281.80
1000 1048 +1
/ -5.0 11.1 13.5-2.30 336.10
1100 1152 +1
/ -6.0 12.0 14.4-2.40 395.30
1200 1255 +1
/ -5.8 11.1 15.3-2.50 459.60
1400 1462 +1
/ -6.6 12.9 17.1-2.70 611.50
1500 1565 +1
/ -7.0 13.9 18.0-2.80 695.80
1600 1668 +1
/ -7.4 14.8 18.9-2.90 778.00
1800 1875 +1
/ -8.2 16.6 20.7-3.10 967.10
2000 2082 +1
/ -9.0 18.4 22.5-3.30 1,173.80

13
 ductile iron pipe and fittings

Model No. P5-12

External Diameter DE
Minimum wall thickness e (mm) Approx.mass
(mm)
DN kg/M
Limit Class Class Class Class Class
Nominal
Deviations 30 40 50 64 100
K12 (K12)

‘7
80 98 +1
/ -2.7 4.7 7.0-1.38 14.60

100 118 +1
/ -2.8 4.7 7.2-1.40 18.50

150 170 +1
/ -2.9 5.9 7.8-1.45 29.10

200 222 +1
/ -3.0 5.0 8.4-1.50 41.50

250 274 +1
/ -3.1 6.1 9.0-1.55 55.30

300 326 +1
/ -3.3 7.3 9.6-1.60 70.30

350 378 +1
/ -3.4 8.5 10.2-1.65 87.00

400 429 +1
/ -3.5 7.5 10.8-1.70 104.80

450 480 +1
/ -3.6 8.4 11.4-1.75 124.60

500 532 +1
/ -3.8 9.3 12.0-1.80 145.10

600 635 +1
/ -4.0 11.1 13.2-1.90 191.80

700 738 +1
/ -4.3 10.4 14.4-2.00 244.10

800 842 +1
/ -4.5 11.9 15.62.10 303.10

900 945 +1
/ -4.8 13.3 16.8-2.20 366.60

1000 1048 +1
/ -5.0 14.8 18.0-2.30 437.80

1100 1152 +1
/ -6.0 16.2 19.2-2.40 514.10

1200 1255 +1
/ -5.8 17.7 20.4-2.50 597.50

1400 1462 +1
/ -6.6 15.5 22.8-2.70 791.00

1500 1565 +1
/ -7.0 16.6 24.0-2.80 898.10

1600 1668 +1
/ -7.4 17.7 25.2-2.90 1,004.50

1800 1875 +1
/ -8.2 19.9 27.6-3.10 1,246.30

Pipes are supplied in standard length of 6.0 metres and fully complied with BSEN 545:2002, BSEN 545:2006 &
BSEN 545:2010 standards. Lengths of pipes other than those shown may be supplied by agreement
between the purchaser and manufacturer.

Limit deviation of standard pipe's length is +70 / -30 in mm.

14
 ductile iron pipe and fittings

Dimension of Fittings
All flanged joint fittings are equipped with PN16 flange as standardize flange whereas PN10, PN25 and PN40
are also available on request.

Limit deviations on lengths for socketed joints is ±20mm and for flanged joints is ±10mm.

Double Flanged 90° Bend Double Flanged 45° Bend

DN (mm) L (mm) DN (mm) L (mm)

80 165 80 130
100 180 100 140
150 220 150 160
200 260 200 180
250 350 250 350
300 400 300 400
350 450 350 298
400 500 400 324
450 550 450 350
500 600 500 375
600 700 600 426
700 800 700 478
800 900 800 529
900 1000 900 581
1000 1100 1000 632
＃ 1100 1200 1100 694
＃ 1200 1300 1200 750
＃ 1400 1350 1400 775
＃ 1500 1400 1500 810
＃ 1600 1450 1600 845
1800 910
2000 980
Δ Manufacturer's design length
＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

15
 ductile iron pipe and fittings

Double Flanged 22.5° Bend Double Flanged 11.25° Bend

DN (mm) L (mm) DN (mm) L (mm)

80 105 80 113
Δ 80 130 Δ 80 130
100 110 100 115
Δ 100 140 Δ 100 140
150 109 150 113
Δ 150 160 Δ 150 160
200 131 200 132
Δ 200 180 Δ 200 180
250 190 250 165
Δ 250 350 Δ 250 350
300 210 300 175
Δ 300 400 Δ 300 400
350 210 350 191
400 239 Δ 350 298
Δ 400 324 400 205
＃ 450 349 Δ 400 324
＃ 500 375 ＃ 450 349
＃ 600 426 ＃ 500 375
＃ 700 478 ＃ 600 426
＃ 800 529 ＃ 700 478
＃ 900 581 ＃ 800 529
＃ 1000 632 ＃ 900 581
＃ 1100 683 ＃ 1000 632
＃ 1200 735 ＃ 1100 683
＃ 1400 835 ＃ 1200 735
＃ 1500 885 ＃ 1400 835
＃ 1600 940 ＃ 1500 885
＃ 1600 940
Δ Manufacturer's design length
＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

16
 ductile iron pipe and fittings

Double Flanged 90° Double Flanged 90°

Long Radius Bend Duckfoot Bend

.4 I i

_V . ' -___.
A \1

:l:
E .—

f L

DN (mm) L (mm) R (mm) DN (mm) L (mm) H (mm)

＃ 80 380 330 80 165 110
＃ 100 400 340 100 180 125
＃ 150 450 385 150 220 160
＃ 200 500 430 200 260 190
＃ 250 550 475 250 350 225
＃ 300 600 515 300 400 255
＃ 350 650 560 350 450 290
＃ 400 700 605 400 500 320
＃ 450 750 650 450 550 355
＃ 500 800 690 500 600 385
＃ 600 900 780 600 700 450
＃ 700 800 515
＃ 800 900 580
＃ 900 1000 645
＃ 1000 1100 710
＃ 1100 1200 775
＃ 1200 1300 840

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

17
 ductile iron pipe and fittings

All Flanged Tee

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 80 x 50 320 160 ＃ 350 x 150 850 325
＃ 80 x 65 330 165 350 x 200 850 325
80 x 80 330 165 ＃ 350 x 250 850 325
＃ 100 x 50 360 170 350 x 350 850 425
＃ 100 x 65 360 170 ＃ 400 x 80 900 350
100 x 80 360 175 400 x 100 900 350
100 x 100 360 180 ＃ 400 x 150 900 350
＃ 150 x 50 300 195 400 x 200 900 350
150 x 80 440 205 ＃ 400 x 250 900 350
150 x 100 440 210 ＃ 400 x 300 900 450
150 x 150 440 220 400 x 400 900 450
＃ 200 x 50 365 215 450 x 100 950 375
200 x 80 520 235 ＃ 450 x 150 950 375
200 x 100 520 240 450 x 200 950 375
200 x 150 520 250 ＃ 450 x 250 950 375
200 x 200 520 260 ＃ 450 x 300 950 475
＃ 250 x 80 700 265 ＃ 450 x 400 950 475
250 x 100 700 275 450 x 450 950 475
＃ 250 x 150 700 300 ＃ 500 x 80 1000 400
250 x 200 700 325 500 x 100 1000 400
250 x 250 700 350 ＃ 500 x 150 1000 400
＃ 300 x 80 800 290 500 x 200 1000 400
300 x 100 800 300 ＃ 500 x 250 1000 400
＃ 300 x 150 800 325 ＃ 500 x 300 1000 500
300 x 200 800 350 ＃ 500 x 350 1000 500
＃ 300 x 250 800 375 500 x 400 1000 500
300 x 300 800 400 ＃ 500 x 450 1000 500
＃ 350 x 80 850 325 500 x 500 1000 500
350 x 100 850 325 ＃ 600 x 80 1100 450

18
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 600 x 100 1100 450 ＃ 900 x 80 598 627
＃ 600 x 150 1100 450 ＃ 900 x 100 620 630
600 x 200 1100 450 ＃ 900 x 150 675 640
＃ 600 x 250 1100 450 900 x 200 730 645
＃ 600 x 300 1100 550 ＃ 900 x 250 785 655
＃ 600 x 350 1100 550 ＃ 900 x 300 840 660
600 x 400 1100 550 ＃ 900 x 350 895 670
＃ 600 x 450 1100 550 900 x 400 950 675
＃ 600 x 500 1100 550 ＃ 900 x 450 1005 685
600 x 600 1100 550 ＃ 900 x 500 1060 690
＃ 700 x 80 518 507 900 x 600 1500 705
＃ 700 x 100 540 510 ＃ 900 x 700 1500 720
＃ 700 x 150 595 518 ＃ 900 x 800 1500 735
700 x 200 650 525 900 x 900 1500 750
＃ 700 x 250 705 533 ＃ 1000 x 80 638 685
＃ 700 x 300 760 540 ＃ 1000 x 100 660 690
＃ 700 x 350 815 548 ＃ 1000 x 150 715 700
700 x 400 870 555 1000 x 200 770 705
＃ 700 x 450 925 563 ＃ 1000 x 250 825 715
＃ 700 x 500 980 570 ＃ 1000 x 300 880 720
＃ 700 x 600 1200 585 ＃ 1000 x 350 935 730
700 x 700 1200 600 1000 x 400 990 735
＃ 800 x 80 558 567 ＃ 1000 x 450 1045 745
＃ 800 x 100 580 570 ＃ 1000 x 500 1100 750
＃ 800 x 150 635 578 1000 x 600 1650 765
800 x 200 690 585 ＃ 1000 x 700 1650 780
＃ 800 x 250 745 593 ＃ 1000 x 800 1650 795
＃ 800 x 300 800 600 ＃ 1000 x 900 1650 810
＃ 800 x 350 855 608 1000 x 1000 1650 825
800 x 400 910 615 1100 x 400 980 795
＃ 800 x 450 965 623 1100 x 600 1210 825
＃ 800 x 500 1020 630 ＃ 1200 x 80 635 805
800 x 600 1350 645 ＃ 1200 x 100 660 810
＃ 800 x 700 1350 660 ＃ 1200 x 150 715 820
800 x 800 1350 675 ＃ 1200 x 200 775 825

19
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 1200 x 250 830 835 1400 x 800 1760 1010
＃ 1200 x 300 890 840 ＃ 1400 x 900 1900 1025
＃ 1200 x 350 950 850 1400 x 1000 2015 1040
＃ 1200 x 400 1005 855 ＃ 1400 x 1100 2130 1055
＃ 1200 x 450 1065 865 ＃ 1400 x 1200 2245 1070
＃ 1200 x 500 1120 870 ＃ 1400 x 1400 2480 1100
1200 x 600 1240 885 1500 x 600 1575 1035
＃ 1200 x 700 1355 900 ＃ 1500 x 800 1810 1065
1200 x 800 1470 915 1500 x 1000 2040 1095
＃ 1200 x 900 1585 930 ＃ 1600 x 100 1020 1015
1200 x 1000 1700 945 ＃ 1600 x 200 1135 1030
＃ 1200 x 1100 1820 960 ＃ 1600 x 400 1370 1060
＃ 1200 x 1200 1935 975 1600 x 600 1600 1090
＃ 1400 x 80 945 900 1600 x 800 1835 1120
＃ 1400 x 100 970 905 1600 x 1000 2065 1150
＃ 1400 x 150 1030 915 1600 x 1200 2300 1180
＃ 1400 x 200 1085 920 ＃ 1600 x 1400 2530 1210
＃ 1400 x 250 1145 930 ＃ 1600 x 1600 2760 1240
＃ 1400 x 300 1200 935 1800 x 600 1655 1200
＃ 1400 x 350 1260 945 1800 x 800 1885 1230
＃ 1400 x 400 1320 950 1800 x 1000 2120 1260
＃ 1400 x 450 1375 960 1800 x 1200 2350 1290
＃ 1400 x 500 1435 965 2000 x 600 1705 1310
1400 x 600 1550 980 2000 x 1000 2170 1370
＃ 1400 x 700 1665 995 2000 x 1400 2635 1430

All Flanged Radial Tee

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 80 x 80 545 380 ＃ 150 x 150 670 450
＃ 100 x 100 580 400

20
 ductile iron pipe and fittings

Double Socket Tee with Flanged Branch

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 80 x 50 170 155 300 x 200 320 320
80 x 80 170 165 ＃ 300 x 250 375 330
Δ 80 x 80 185 185 300 x 300 435 340
＃ 100 x 50 185 195 ＃ 350 x 80 185 325
100 x 80 170 175 350 x 100 205 330
Δ 100 x 80 185 195 ＃ 350 x 150 265 340
100 x 100 190 180 350 x 200 325 350
Δ 100 x 100 210 200 ＃ 350 x 250 380 360
＃ 150 x 50 190 220 350 x 350 495 380
150 x 80 170 205 400 x 80 185 355
150 x 100 195 210 400 x 100 210 360
Δ 150 x 100 210 230 400 x 150 270 370
150 x 150 255 220 400 x 200 325 380
Δ 150 x 150 270 245 ＃ 400 x 250 385 390
200 x 80 175 235 400 x 300 440 400
200 x 100 200 240 400 x 400 560 420
Δ 200 x 100 215 255 ＃ 450 x 100 215 390
200 x 150 255 250 ＃ 450 x 150 270 400
Δ 200 x 150 270 270 ＃ 450 x 200 330 410
200 x 200 315 260 ＃ 450 x 250 390 420
Δ 200 x 200 330 275 ＃ 450 x 300 445 430
250 x 80 180 265 ＃ 450 x 400 560 450
250 x 100 200 270 ＃ 450 x 450 620 460
250 x 150 260 280 ＃ 500 x 80 205 415
250 x 200 315 290 500 x 100 215 420
250 x 250 375 300 ＃ 500 x 150 275 430
Δ 250 x 250 390 320 500 x 200 330 440
300 x 80 180 295 ＃ 500 x 250 390 450
300 x 100 205 300 ＃ 500 x 300 450 460
300 x 150 260 310 ＃ 500 x 350 505 470

21
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
500 x 400 565 480 800 x 600 1045 645
＃ 500 x 450 620 490 ＃ 800 x 700 930 660
500 x 500 680 500 800 x 800 1045 675
＃ 600 x 80 200 475 ＃ 900 x 80 255 625
＃ 600 x 100 220 480 ＃ 900 x 100 270 630
＃ 600 x 150 280 490 ＃ 900 x 150 320 640
600 x 200 340 500 900 x 200 355 645
＃ 600 x 250 395 510 ＃ 900 x 250 415 655
＃ 600 x 300 455 520 ＃ 900 x 300 470 660
＃ 600 x 350 510 530 ＃ 900 x 350 530 670
600 x 400 570 540 900 x 400 590 675
＃ 600 x 450 630 550 ＃ 900 x 450 645 685
＃ 600 x 500 685 560 ＃ 900 x 500 705 690
600 x 600 800 580 900 x 600 1170 705
＃ 700 x 80 225 505 ＃ 900 x 700 935 720
＃ 700 x 100 230 510 ＃ 900 x 800 1050 735
＃ 700 x 150 285 520 900 x 900 1170 750
700 x 200 345 525 ＃ 1000 x 80 260 685
＃ 700 x 250 400 535 ＃ 1000 x 100 280 690
＃ 700 x 300 460 540 ＃ 1000 x 150 335 700
＃ 700 x 350 520 550 1000 x 200 360 705
700 x 400 575 555 ＃ 1000 x 250 420 715
＃ 700 x 450 635 565 ＃ 1000 x 300 480 720
＃ 700 x 500 690 570 ＃ 1000 x 350 535 730
＃ 700 x 600 810 585 1000 x 400 595 735
700 x 700 925 600 ＃ 1000 x 450 650 745
＃ 800 x 80 250 565 ＃ 1000 x 500 710 750
＃ 800 x 100 270 570 1000 x 600 1290 765
＃ 800 x 150 330 580 ＃ 1000 x 700 940 780
800 x 200 350 585 ＃ 1000 x 800 1060 795
＃ 800 x 250 410 595 ＃ 1000 x 900 1175 810
＃ 800 x 300 465 600 1000 x 1000 1290 825
＃ 800 x 350 525 610 ＃ 1100 x 80 260 745
800 x 400 580 615 ＃ 1100 x 100 280 750
＃ 800 x 450 640 625 ＃ 1100 x 150 330 760
＃ 800 x 500 700 630 ＃ 1100 x 200 380 765

22
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 1100 x 250 425 775 ＃ 1400 x 80 425 900
＃ 1100 x 300 485 780 ＃ 1400 x 100 450 905
＃ 1100 x 350 540 788 ＃ 1400 x 150 510 915
1100 x 400 600 795 ＃ 1400 x 200 565 920
＃ 1100 x 450 660 805 ＃ 1400 x 250 625 930
＃ 1100 x 500 715 810 ＃ 1400 x 300 680 935
1100 x 600 830 825 ＃ 1400 x 350 740 945
＃ 1100 x 700 950 840 ＃ 1400 x 400 800 950
＃ 1100 x 800 1065 855 ＃ 1400 x 450 855 960
＃ 1100 x 900 1180 870 ＃ 1400 x 500 915 965
＃ 1100 x 1000 1295 885 1400 x 600 1030 980
＃ 1100 x 1100 1410 900 ＃ 1400 x 700 1145 995
＃ 1200 x 80 255 805 1400 x 800 1260 1010
＃ 1200 x 100 280 810 ＃ 1400 x 900 1380 1025
＃ 1200 x 150 335 820 1400 x 1000 1495 1040
＃ 1200 x 200 375 825 ＃ 1400 x 1100 1610 1055
＃ 1200 x 250 430 835 ＃ 1400 x 1200 1725 1070
＃ 1200 x 300 490 840 ＃ 1400 x 1400 1960 1100
＃ 1200 x 350 550 848 1500 x 600 1035 1035
＃ 1200 x 400 605 855 ＃ 1500 x 800 1270 1065
＃ 1200 x 450 665 865 1500 x 1000 1500 1595
＃ 1200 x 500 720 870 ＃ 1600 x 100 460 1015
1200 x 600 840 885 ＃ 1600 x 200 580 1030
＃ 1200 x 700 955 900 ＃ 1600 x 400 810 1060
1200 x 800 1070 915 1600 x 600 1040 1090
＃ 1200 x 900 1185 930 1600 x 800 1275 1120
1200 x 1000 1300 945 1600 x 1000 1505 1150
＃ 1200 x 1100 1420 960 1600 x 1200 1740 1180
＃ 1200 x 1200 1535 975 ＃ 1600 x 1400 1970 1210
＃ 1600 x 1600 2200 1240

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

23
 ductile iron pipe and fittings

Concentric “Kylie
Double Flanged Taper

L L

DN (mm) L (mm) DN (mm) L (mm) DN (mm) L (mm)

＃ 65 x 50 150 400 x 300 300 ＃ 1000 x 500 1000
＃ 65 x 50 200 Δ 400 x 300 600 ＃ 1000 x 600 900
＃ 80 x 40 200 400 x 350 300 ＃ 1000 x 700 800
＃ 80 x 50 200 ＃ 450 x 250 700 ＃ 1000 x 800 700
80 x 65 200 ＃ 450 x 300 650 1000 x 900 600
Δ 80 x 65 150 ＃ 450 x 350 600 ＃ 1100 x 700 900
＃ 100 x 50 150 450 x 400 300 ＃ 1100 x 800 800
＃ 100 x 50 300 ＃ 500 x 250 750 ＃ 1100 x 900 700
＃ 100 x 65 300 ＃ 500 x 300 700 1100 x 1000 600
100 x 80 200 ＃ 500 x 350 650 ＃ 1200 x 700 1345
Δ 100 x 80 150 500 x 400 600 ＃ 1200 x 800 1160
＃ 150 x 80 150 ＃ 500 x 450 300 ＃ 1200 x 900 975
＃ 150 x 80 400 ＃ 600 x 300 800 1200 x 1000 790
＃ 150 x 100 150 ＃ 600 x 350 750 ＃ 1200 x 1100 605
＃ 150 x 100 300 ＃ 600 x 400 700 ＃ 1400 x 800 1590
＃ 200 x 80 150 ＃ 600 x 450 650 ＃ 1400 x 900 1405
＃ 200 x 100 600 600 x 500 600 ＃ 1400 x 1000 1220
200 x 150 300 ＃ 700 x 400 800 ＃ 1400 x 1100 1035
Δ 200 x 150 150 ＃ 700 x 450 750 1400 x 1200 850
＃ 250 x 150 600 ＃ 700 x 500 700 ＃ 1500 x 900 1620
250 x 200 300 700 x 600 600 ＃ 1500 x 1000 1435
Δ 250 x 200 200 ＃ 800 x 450 850 ＃ 1500 x 1100 1250
＃ 300 x 150 600 ＃ 800 x 500 800 ＃ 1500 x 1200 1065
＃ 300 x 200 600 ＃ 800 x 600 700 1500 x 1400 695
300 x 250 300 800 x 700 600 ＃ 1600 x 1000 1650
Δ 300 x 250 200 ＃ 900 x 450 950 ＃ 1600 x 1100 1465
＃ 350 x 250 600 ＃ 900 x 500 900 ＃ 1600 x 1200 1280
350 x 300 300 ＃ 900 x 600 800 1600 x 1400 910
＃ 400 x 200 700 ＃ 900 x 700 700 ＃ 1600 x 1500 725
＃ 400 x 250 650 900 x 800 600 1800 x 1600 970
2000 x 1800 1030

24
 ductile iron pipe and fittings

All Flanged Crosses

Li] up:
my?
L (mm) H (mm) L (mm) H (mm)
DN (mm) DN (mm)
L H L H
＃ 80 x 80 330 165 ＃ 400 x 300 900 450
＃ 100 x 80 360 175 ＃ 400 x 350 900 450
＃ 100 x 100 360 180 ＃ 400 x 400 900 450
＃ 150 x 80 440 205 ＃ 450 x 100 950 375
＃ 150 x 100 440 210 ＃ 450 x 150 950 375
＃ 150 x 150 440 220 ＃ 450 x 200 950 375
＃ 200 x 80 520 235 ＃ 450 x 250 950 375
＃ 200 x 100 520 240 ＃ 450 x 300 950 475
＃ 200 x 150 520 250 ＃ 450 x 350 950 475
＃ 200 x 200 520 260 ＃ 450 x 400 950 475
＃ 250 x 80 700 270 ＃ 450 x 450 950 475
＃ 250 x 100 700 275 ＃ 500 x 100 1000 400
＃ 250 x 150 700 300 ＃ 500 x 150 1000 400
＃ 250 x 200 700 325 ＃ 500 x 200 1000 400
＃ 250 x 250 700 350 ＃ 500 x 250 1000 400
＃ 300 x 100 800 300 ＃ 500 x 300 1000 500
＃ 300 x 150 800 325 ＃ 500 x 350 1000 500
＃ 300 x 200 800 350 ＃ 500 x 400 1000 500
＃ 300 x 250 800 375 ＃ 500 x 450 1000 500
＃ 300 x 300 800 400 ＃ 500 x 500 1000 500
＃ 350 x 100 850 325 ＃ 600 x 100 1100 450
＃ 350 x 150 850 325 ＃ 600 x 150 1100 450
＃ 350 x 200 850 325 ＃ 600 x 200 1100 450
＃ 350 x 250 850 325 ＃ 600 x 250 1100 450
＃ 350 x 300 850 425 ＃ 600 x 300 1100 550
＃ 350 x 350 850 425 ＃ 600 x 350 1100 550
＃ 400 x 100 900 350 ＃ 600 x 400 1100 550
＃ 400 x 150 900 350 ＃ 600 x 450 1100 550
＃ 400 x 200 900 350 ＃ 600 x 500 1100 550
＃ 400 x 250 900 350 ＃ 600 x 600 1100 550

25
 ductile iron pipe and fittings

All Flanged Level Invert Tee

1
l
-3_._‘-7-....-,

(mm) (mm) (mm) (mm)

DN (mm) DN (mm)
L H L H
＃ 100 x 80 360 195 ＃ 450 x 80 950 380
＃ 150 x 80 440 220 ＃ 450 x 100 950 380
＃ 200 x 80 520 250 ＃ 450 x 150 950 380
＃ 200 x 100 520 250 ＃ 450 x 200 950 380
＃ 250 x 80 700 275 ＃ 500 x 80 1000 400
＃ 250 x 100 700 275 ＃ 500 x 100 1000 400
＃ 300 x 80 800 305 ＃ 500 x 150 1000 400
＃ 300 x 100 800 305 ＃ 500 x 200 1000 400
＃ 300 x 150 800 305 ＃ 600 x 80 1100 435
＃ 350 x 80 850 340 ＃ 600 x 100 1100 435
＃ 350 x 100 850 340 ＃ 600 x 150 1100 450
＃ 350 x 150 850 340 ＃ 600 x 200 1100 450
＃ 400 x 80 900 365 ＃ 700 x 150 600 500
＃ 400 x 100 900 365 ＃ 700 x 200 650 500
＃ 400 x 150 900 365 ＃ 800 x 150 670 540
＃ 400 x 200 900 365 ＃ 800 x 200 690 540

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

26
 ductile iron pipe and fittings

All Flanged 45° Tee Flanged Bellmouth

L (mm) K (mm) D L
DN (mm) DN (mm)
Body Banch (mm) (mm)
＃ 80 x 80 500 375 ＃ 80 150 130
＃ 100 x 100 540 405 ＃ 100 175 135
＃ 150 x 150 640 480 ＃ 150 230 150
＃ 200 x 200 735 560 ＃ 200 290 170
＃ 250 x 250 830 640 ＃ 250 345 185
＃ 300 x 300 930 715 ＃ 300 405 205
＃ 350 x 350 1100 850 ＃ 350 460 220
＃ 400 x 400 1250 950 ＃ 400 520 240
＃ 450 x 450 1400 1050 ＃ 450 575 255
＃ 500 x 500 1520 1150 ＃ 500 635 275
＃ 600 x 600 1700 1300 ＃ 600 750 310
＃ 700 865 345
＃ 800 980 380
＃ 900 1095 415
＃ 1000 1210 450
＃ 1100 1325 485
＃ 1200 1440 520
＃ 1400 1670 590
＃ 1500 1785 625
＃ 1600 1900 660

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

27
 ductile iron pipe and fittings

Double Socket 90° Bend Double Socket 45° Bend

DN (mm) L (mm) DN (mm) L (mm)

80 100 80 55
100 120 100 65
150 170 150 85
200 220 200 110
250 270 250 130
300 320 300 150
＃ 350 370 350 175
＃ 400 408 400 195
＃ 400 420 450 220
＃ 450 470 500 240
＃ 500 520 600 285
＃ 600 620 700 330
＃ 700 720 800 370
＃ 800 820 900 415
＃ 900 920 1000 460
＃ 1000 1020 1100 505
＃ 1100 1120 1200 550
＃ 1200 1220 1400 515
＃ 1400 1220 1500 540
＃ 1500 1270 1600 565
＃ 1600 1290 1800 610
2000 660
*
*
Δ Manufacturer's design length
＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

28
 ductile iron pipe and fittings

Double Socket 22.5° Bend Double Socket 11.25° Bend

DN (mm) L (mm) DN (mm) L (mm)

80 40 80 30
100 40 100 30
150 55 150 35
200 65 200 40
250 75 250 50
300 85 300 55
350 95 350 60
400 110 400 65
450 120 450 70
500 130 500 75
600 150 600 85
700 175 700 95
800 195 800 110
900 220 900 120
1000 240 1000 130
1100 260 1100 140
1200 285 1200 150
1400 260 1400 130
1500 270 1500 140
1600 280 1600 140
1800 305 1800 155
2000 330 2000 165

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

29
 ductile iron pipe and fittings

All Socket Tee

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
80 x 80 170 85 ＃ 350 x 200 320 235
100 x 80 170 95 ＃ 350 x 250 380 240
100 x 100 190 95 ＃ 350 x 300 440 245
150 x 80 170 120 ＃ 350 x 350 515 270
150 x 100 195 120 ＃ 350 x 350 495 250
150 x 150 255 125 ＃ 400 x 80 190 245
Δ 150 x 150 270 150 ＃ 400 x 100 210 245
200 x 80 175 145 ＃ 400 x 150 270 250
200 x 100 200 145 ＃ 400 x 200 325 255
200 x 150 255 150 ＃ 400 x 250 385 260
200 x 200 315 155 ＃ 400 x 300 440 270
Δ 200 x 200 330 180 ＃ 400 x 350 500 275
250 x 80 180 170 ＃ 400 x 400 560 280
250 x 100 200 170 ＃ 450 x 80 190 270
Δ 250 x 100 220 205 ＃ 450 x 100 215 270
250 x 150 260 175 ＃ 450 x 150 270 275
250 x 200 315 180 ＃ 450 x 200 330 285
Δ 250 x 200 335 210 ＃ 450 x 250 390 290
250 x 250 375 190 ＃ 450 x 300 445 295
300 x 100 205 195 ＃ 450 x 350 505 300
Δ 300 x 100 220 235 ＃ 450 x 400 560 305
300 x 150 260 200 ＃ 450 x 450 620 310
300 x 200 320 205 ＃ 500 x 80 205 295
Δ 300 x 200 335 235 ＃ 500 x 100 215 295
300 x 250 375 210 ＃ 500 x 150 275 300
300 x 300 435 220 ＃ 500 x 200 330 310
＃ 350 x 80 185 220 ＃ 500 x 250 390 315
＃ 350 x 100 210 225 ＃ 500 x 300 450 320
＃ 350 x 150 265 230 ＃ 500 x 350 505 325

30
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 500 x 400 565 330 ＃ 800 x 600 815 500
＃ 500 x 450 620 335 ＃ 800 x 700 930 510
＃ 500 x 500 680 340 ＃ 800 x 800 1045 525
＃ 600 x 80 200 345 ＃ 900 x 80 255 505
＃ 600 x 100 220 345 ＃ 900 x 100 270 505
＃ 600 x 150 280 350 ＃ 900 x 150 320 505
＃ 600 x 200 340 360 ＃ 900 x 200 355 505
＃ 600 x 250 395 365 ＃ 900 x 250 415 515
＃ 600 x 300 455 370 ＃ 900 x 300 470 520
＃ 600 x 350 510 375 ＃ 900 x 350 530 525
＃ 600 x 400 570 380 ＃ 900 x 400 590 530
＃ 600 x 450 630 385 ＃ 900 x 450 645 535
＃ 600 x 500 685 390 ＃ 900 x 500 705 540
＃ 600 x 600 800 400 ＃ 900 x 600 820 550
＃ 700 x 80 225 400 ＃ 900 x 700 935 560
＃ 700 x 100 230 400 ＃ 900 x 800 1050 575
＃ 700 x 150 285 400 ＃ 900 x 900 1170 585
＃ 700 x 200 345 405 ＃ 1000 x 80 260 555
＃ 700 x 250 400 415 ＃ 1000 x 100 280 555
＃ 700 x 300 460 420 ＃ 1000 x 150 335 555
＃ 700 x 350 520 425 ＃ 1000 x 200 360 555
＃ 700 x 400 575 430 ＃ 1000 x 250 420 565
＃ 700 x 450 635 435 ＃ 1000 x 300 480 570
＃ 700 x 500 690 440 ＃ 1000 x 350 535 575
＃ 700 x 600 810 450 ＃ 1000 x 400 595 580
＃ 700 x 700 925 460 ＃ 1000 x 450 650 585
＃ 800 x 80 250 450 ＃ 1000 x 500 710 590
＃ 800 x 100 270 460 ＃ 1000 x 600 825 600
＃ 800 x 150 330 460 ＃ 1000 x 700 940 610
＃ 800 x 200 380 460 ＃ 1000 x 800 1060 625
＃ 800 x 250 410 465 ＃ 1000 x 900 1175 635
＃ 800 x 300 465 470 ＃ 1000 x 1000 1290 645
＃ 800 x 350 525 475 ＃ 1100 x 80 260 610
＃ 800 x 400 580 480 ＃ 1100 x 100 280 610
＃ 800 x 450 640 485 ＃ 1100 x 150 330 610
＃ 800 x 500 700 490 ＃ 1100 x 200 380 610

31
 ductile iron pipe and fittings

L (mm) H (mm) L (mm) H (mm)

DN (mm) DN (mm)
Body Banch Body Banch
＃ 1100 x 250 425 615 ＃ 1200 x 1200 1535 770
＃ 1100 x 300 485 620 ＃ 1400 x 80 310 780
＃ 1100 x 350 540 625 ＃ 1400 x 100 330 780
＃ 1100 x 400 600 630 ＃ 1400 x 150 380 780
＃ 1100 x 450 660 635 ＃ 1400 x 200 435 780
＃ 1100 x 500 715 640 ＃ 1400 x 250 485 780
＃ 1100 x 600 830 650 ＃ 1400 x 300 530 780
＃ 1100 x 700 950 660 ＃ 1400 x 350 590 780
＃ 1100 x 800 1065 675 ＃ 1400 x 400 620 780
＃ 1100 x 900 1180 685 ＃ 1400 x 450 675 785
＃ 1100 x 1000 1295 695 ＃ 1400 x 500 735 790
＃ 1100 x 1100 1410 705 ＃ 1400 x 600 850 800
＃ 1200 x 80 255 660 ＃ 1400 x 700 965 810
＃ 1200 x 100 280 660 ＃ 1400 x 800 1080 825
＃ 1200 x 150 335 660 ＃ 1400 x 900 1200 835
＃ 1200 x 200 375 665 ＃ 1400 x 1000 1315 845
＃ 1200 x 250 430 665 ＃ 1400 x 1100 1430 855
＃ 1200 x 300 490 670 ＃ 1400 x 1200 1545 865
＃ 1200 x 350 550 675 ＃ 1400 x 1400 1780 890
＃ 1200 x 400 605 680 ＃ 1500 x 600 855 850
＃ 1200 x 450 665 685 ＃ 1500 x 800 1090 875
＃ 1200 x 500 720 690 ＃ 1500 x 1000 1320 895
＃ 1200 x 600 840 700 ＃ 1600 x 400 630 880
＃ 1200 x 700 955 710 ＃ 1600 x 600 860 900
＃ 1200 x 800 1070 725 ＃ 1600 x 800 1095 925
＃ 1200 x 900 1185 735 ＃ 1600 x 1000 1325 945
＃ 1200 x 1000 1300 745 ＃ 1600 x 1200 1560 965
＃ 1200 x 1100 1420 755 ＃ 1600 x 1400 1790 990
＃ 1600 x 1600 2020 1010

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

32
 ductile iron pipe and fittings

Double Socket Level Invert Tee with Flanged Branch

(mm) (mm) (mm) (mm)

DN (mm) DN (mm)
L H L H
＃ 200 x 80 175 235 ＃ 500 x 350 505 470
＃ 200 x 100 200 240 ＃ 600 x 100 220 480
＃ 200 x 150 255 250 ＃ 600 x 150 280 490
＃ 250 x 80 180 265 ＃ 600 x 200 340 500
＃ 250 x 100 200 270 ＃ 600 x 250 395 510
＃ 250 x 150 260 280 ＃ 600 x 300 455 520
＃ 250 x 200 315 290 ＃ 600 x 350 510 530
＃ 300 x 80 180 295 ＃ 600 x 400 570 540
＃ 300 x 100 205 300 ＃ 700 x 100 345 510
＃ 300 x 150 260 310 ＃ 700 x 150 345 520
＃ 300 x 200 320 320 ＃ 700 x 200 345 525
＃ 350 x 80 185 325 ＃ 700 x 300 460 540
＃ 350 x 100 205 330 ＃ 800 x 100 350 570
＃ 350 x 150 260 340 ＃ 800 x 150 350 580
＃ 350 x 200 325 350 ＃ 800 x 200 350 585
＃ 400 x 100 210 360 ＃ 800 x 250 410 595
＃ 400 x 150 270 370 ＃ 800 x 300 465 600
＃ 400 x 200 325 380 ＃ 900 x 150 355 630
＃ 400 x 250 385 390 ＃ 900 x 200 355 645
＃ 450 x 100 215 390 ＃ 900 x 300 470 660
＃ 450 x 150 270 400 ＃ 900 x 400 590 675
＃ 450 x 200 330 410 ＃ 1000 x 100 360 690
＃ 450 x 250 390 420 ＃ 1000 x 150 360 700
＃ 450 x 300 445 430 ＃ 1000 x 200 360 705
＃ 500 x 100 215 420 ＃ 1000 x 300 480 720
＃ 500 x 150 275 430 ＃ 1200 x 200 375 825
＃ 500 x 200 330 440 ＃ 1200 x 400 605 855
＃ 500 x 250 390 450 ＃ 1400 x 200 565 920
＃ 500 x 300 450 460 ＃ 1400 x 400 800 950
＃ 1400 x 600 1030 980

33
 ductile iron pipe and fittings

Double Socket Taper

DN (mm) L (mm) DN (mm) L (mm) DN (mm) L (mm)

100 x 80 90 450 x 350 260 ＃ 700 x 350 780
150 x 80 190 450 x 400 160 ＃ 700 x 400 680
150 x 100 150 ＃ 500 x 80 900 ＃ 700 x 450 580
＃ 200 x 80 250 ＃ 500 x 100 860 700 x 500 480
200 x 100 250 ＃ 500 x 150 760 700 x 600 280
200 x 150 150 ＃ 500 x 200 660 ＃ 800 x 80 1520
250 x 150 250 ＃ 500 x 250 560 ＃ 800 x 100 1480
250 x 200 150 ＃ 500 x 300 460 ＃ 800 x 150 1380
300 x 150 350 500 x 350 360 ＃ 800 x 200 1280
300 x 200 250 500 x 400 260 ＃ 800 x 250 1180
300 x 250 150 ＃ 500 x 450 160 ＃ 800 x 300 1080
350 x 200 360 ＃ 600 x 80 1100 ＃ 800 x 400 880
350 x 250 260 ＃ 600 x 100 1060 ＃ 800 x 450 780
350 x 300 160 ＃ 600 x 150 960 ＃ 800 x 500 680
＃ 400 x 80 700 ＃ 600 x 200 860 800 x 600 480
＃ 400 x 100 660 ＃ 600 x 250 760 800 x 700 280
＃ 400 x 150 560 ＃ 600 x 300 660 ＃ 900 x 80 1720
＃ 400 x 200 460 ＃ 600 x 350 560 ＃ 900 x 100 1680
400 x 250 360 600 x 400 460 ＃ 900 x 150 1580
400 x 300 260 ＃ 600 x 450 360 ＃ 900 x 200 1480
400 x 350 160 600 x 500 260 ＃ 900 x 250 1380
＃ 450 x 80 800 ＃ 700 x 80 1320 ＃ 900 x 300 1280
＃ 450 x 100 760 ＃ 700 x 100 1280 ＃ 900 x 350 1180
＃ 450 x 150 660 ＃ 700 x 150 1180 ＃ 900 x 400 1080
＃ 450 x 200 560 ＃ 700 x 200 1080 ＃ 900 x 450 980
＃ 450 x 250 460 ＃ 700 x 250 980 ＃ 900 x 500 880
＃ 450 x 300 360 ＃ 700 x 300 880 ＃ 900 x 600 680

34
 ductile iron pipe and fittings

DN (mm) L (mm) DN (mm) L (mm) DN (mm) L (mm)

900 x 700 480 ＃ 1100 x 350 1580 1200 x 1000 480
900 x 800 280 ＃ 1100 x 400 1480 ＃ 1200 x 1100 280
＃ 1000 x 80 1920 ＃ 1100 x 450 1380 ＃ 1400 x 80 1480
＃ 1000 x 100 1880 ＃ 1100 x 500 1280 ＃ 1400 x 100 1460
＃ 1000 x 150 1780 ＃ 1100 x 600 1080 ＃ 1400 x 1500 1410
＃ 1000 x 200 1680 ＃ 1100 x 700 880 ＃ 1400 x 200 1360
＃ 1000 x 250 1580 ＃ 1100 x 800 680 ＃ 1400 x 250 1310
＃ 1000 x 300 1480 ＃ 1100 x 900 480 ＃ 1400 x 300 1260
＃ 1000 x 350 1380 1100 x 1000 280 ＃ 1400 x 350 1210
＃ 1000 x 400 1280 ＃ 1200 x 80 2320 ＃ 1400 x 400 1160
＃ 1000 x 450 1180 ＃ 1200 x 100 2280 ＃ 1400 x 450 1110
＃ 1000 x 500 1080 ＃ 1200 x 150 2180 ＃ 1400 x 500 1060
＃ 1000 x 600 880 ＃ 1200 x 200 2080 ＃ 1400 x 600 960
＃ 1000 x 700 680 ＃ 1200 x 250 1980 ＃ 1400 x 700 860
1000 x 800 480 ＃ 1200 x 300 1880 ＃ 1400 x 800 760
1000 x 900 280 ＃ 1200 x 350 1780 ＃ 1400 x 900 660
＃ 1100 x 80 2120 ＃ 1200 x 400 1680 ＃ 1400 x 1000 560
＃ 1100 x 100 2080 ＃ 1200 x 450 1580 ＃ 1400 x 1100 460
＃ 1100 x 150 1980 ＃ 1200 x 500 1480 1400 x 1200 360
＃ 1100 x 200 1880 ＃ 1200 x 600 1280 1500 x 1400 260
＃ 1100 x 250 1780 ＃ 1200 x 700 1080 1600 x 1400 360
＃ 1100 x 300 1680 ＃ 1200 x 800 880 1800 x 1600 360
＃ 1200 x 900 680 2000 x 1800 360

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

35
 ductile iron pipe and fittings

All Socket Crosses

(mm) (mm) (mm) (mm) (mm) (mm)

DN (mm) DN (mm) DN (mm)
L H L H L H
＃ 80 x 80 170 85 ＃ 350 x 350 495 250 ＃ 500 x 500 680 340
＃ 100 x 80 170 95 ＃ 400 x 80 190 245 ＃ 600 x 80 200 345
＃ 100 x 100 190 95 ＃ 400 x 100 210 245 ＃ 600 x 100 220 345
＃ 150 x 80 170 120 ＃ 400 x 150 270 250 ＃ 600 x 150 280 350
＃ 150 x 100 195 120 ＃ 400 x 200 325 255 ＃ 600 x 200 340 360
＃ 150 x 150 255 125 ＃ 400 x 250 385 265 ＃ 600 x 250 395 365
＃ 200 x 80 175 145 ＃ 400 x 300 440 270 ＃ 600 x 300 455 370
＃ 200 x 100 200 145 ＃ 400 x 350 500 275 ＃ 600 x 350 510 375
＃ 200 x 150 255 150 ＃ 400 x 400 560 280 ＃ 600 x 400 570 380
＃ 200 x 200 315 155 ＃ 450 x 80 190 270 ＃ 600 x 450 630 385
＃ 250 x 80 180 170 ＃ 450 x 100 215 270 ＃ 600 x 500 685 390
＃ 250 x 100 200 170 ＃ 450 x 150 270 275 ＃ 600 x 600 800 400
＃ 250 x 150 260 175 ＃ 450 x 200 330 285 ＃ 700 x 80 225 400
＃ 250 x 200 315 180 ＃ 450 x 250 390 290 ＃ 700 x 100 230 400
＃ 250 x 250 375 190 ＃ 450 x 300 445 295 ＃ 700 x 150 285 400
＃ 300 x 80 180 195 ＃ 450 x 350 505 300 ＃ 700 x 200 345 405
＃ 300 x 100 205 195 ＃ 450 x 400 560 305 ＃ 700 x 250 400 415
＃ 300 x 150 260 200 ＃ 450 x 450 620 310 ＃ 700 x 300 460 420
＃ 300 x 200 320 205 ＃ 500 x 80 205 295 ＃ 700 x 350 520 425
＃ 300 x 250 375 210 ＃ 500 x 100 215 295 ＃ 700 x 400 575 430
＃ 300 x 300 435 220 ＃ 500 x 150 275 300 ＃ 700 x 450 635 435
＃ 350 x 80 185 220 ＃ 500 x 200 330 310 ＃ 700 x 500 690 440
＃ 350 x 100 210 225 ＃ 500 x 250 390 315 ＃ 700 x 600 810 450
＃ 350 x 150 265 230 ＃ 500 x 300 450 320 ＃ 700 x 700 925 460
＃ 350 x 200 320 235 ＃ 500 x 350 505 325 ＃ 800 x 80 250 450
＃ 350 x 250 380 240 ＃ 500 x 400 565 330 ＃ 800 x 100 270 460
＃ 350 x 300 440 245 ＃ 500 x 450 620 335 ＃ 800 x 150 330 460

36
 ductile iron pipe and fittings

(mm) (mm) (mm) (mm) (mm) (mm)

DN (mm) DN (mm) DN (mm)
L H L H L H
＃ 800 x 200 380 460 ＃ 1000 x 450 650 585 ＃ 1200 x 500 720 690
＃ 800 x 250 410 465 ＃ 1000 x 500 710 590 ＃ 1200 x 600 840 700
＃ 800 x 300 465 470 ＃ 1000 x 600 825 600 ＃ 1200 x 700 955 710
＃ 800 x 350 525 475 ＃ 1000 x 700 940 610 ＃ 1200 x 800 1070 725
＃ 800 x 400 580 480 ＃ 1000 x 800 1060 625 ＃ 1200 x 900 1185 735
＃ 800 x 450 640 485 ＃ 1000 x 900 1175 635 ＃ 1200 x 1000 1300 745
＃ 800 x 500 700 490 ＃ 1000 x 1000 1290 645 ＃ 1200 x 1100 1420 755
＃ 800 x 600 815 500 ＃ 1100 x 80 260 610 ＃ 1200 x 1200 1535 765
＃ 800 x 700 930 510 ＃ 1100 x 100 280 610 ＃ 1400 x 80 310 780
＃ 800 x 800 1045 525 ＃ 1100 x 150 330 610 ＃ 1400 x 100 330 780
＃ 900 x 80 255 505 ＃ 1100 x 200 380 610 ＃ 1400 x 150 380 780
＃ 900 x 100 275 505 ＃ 1100 x 250 425 615 ＃ 1400 x 200 435 780
＃ 900 x 150 320 505 ＃ 1100 x 300 485 620 ＃ 1400 x 250 485 780
＃ 900 x 200 355 505 ＃ 1100 x 350 540 625 ＃ 1400 x 300 530 780
＃ 900 x 250 415 515 ＃ 1100 x 400 600 630 ＃ 1400 x 350 590 780
＃ 900 x 300 470 520 ＃ 1100 x 450 660 635 ＃ 1400 x 400 620 780
＃ 900 x 350 530 525 ＃ 1100 x 500 715 640 ＃ 1400 x 450 675 785
＃ 900 x 400 590 530 ＃ 1100 x 600 830 650 ＃ 1400 x 500 735 790
＃ 900 x 450 645 535 ＃ 1100 x 700 950 660 ＃ 1400 x 600 850 800
＃ 900 x 500 705 540 ＃ 1100 x 800 1065 675 ＃ 1400 x 700 965 810
＃ 900 x 600 820 550 ＃ 1100 x 900 1180 685 ＃ 1400 x 800 1080 825
＃ 900 x 700 935 560 ＃ 1100 x 1000 1295 695 ＃ 1400 x 900 1200 835
＃ 900 x 800 1050 575 ＃ 1100 x 1100 1410 705 ＃ 1400 x 1000 1315 845
＃ 900 x 900 1170 585 ＃ 1200 x 80 255 660 ＃ 1400 x 1100 1430 855
＃ 1000 x 80 260 555 ＃ 1200 x 100 280 660 ＃ 1400 x 1200 1545 865
＃ 1000 x 100 280 555 ＃ 1200 x 150 335 660 ＃ 1400 x 1400 1780 890
＃ 1000 x 150 335 555 ＃ 1200 x 200 375 665 ＃ 1500 x 600 855 850
＃ 1000 x 200 360 555 ＃ 1200 x 250 430 665 ＃ 1500 x 800 1090 875
＃ 1000 x 250 420 565 ＃ 1200 x 300 490 670 ＃ 1500 x 1000 1320 895
＃ 1000 x 300 480 570 ＃ 1200 x 350 550 675 ＃ 1600 x 600 860 900
＃ 1000 x 350 535 575 ＃ 1200 x 400 605 680 ＃ 1600 x 800 1095 925
＃ 1000 x 400 595 580 ＃ 1200 x 450 665 685 ＃ 1600 x 1000 1325 945
＃ 1600 x 1200 1560 965
Δ Manufacturer's design length
＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

37
 ductile iron pipe and fittings

All Socket 45° Tee Puddle Pipe

Double Flanged pipe with Puddle
Flanged Spigot with Puddle
Double Spigot with Puddle

L (mm) K (mm)
DN (mm) DN (mm) Max. L (mm)
Body Banch
＃ 80 x 80 500 375 ＃ 80 1200
＃ 100 x 100 540 405 ＃ 100 1200
＃ 150 x 150 640 480 ＃ 150 1500
＃ 200 x 200 735 560 ＃ 200 1500
＃ 250 x 250 830 640 ＃ 250 2000
＃ 300 x 300 930 715 ＃ 300 2000
＃ 350 x 350 1100 850 ＃ 350 2000
＃ 400 x 400 1250 950 ＃ 400 2000
＃ 450 x 450 1400 1050 ＃ 450 2000
＃ 500 x 500 1520 1150 ＃ 500 2000
＃ 600 x 600 1700 1300 ＃ 600 2000

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

38
 ductile iron pipe and fittings

Flanged Spigot Flanged Socket

DN (mm) L (mm) DN (mm) L (mm)

80 350 80 130
100 360 100 130
150 380 150 135
200 400 200 140
250 420 250 145
300 440 300 150
350 460 350 155
400 480 400 160
450 500 450 165
500 520 500 170
600 560 600 180
700 600 700 190
800 600 800 200
900 600 900 210
1000 600 1000 220
1100 600 1100 230
1200 600 1200 240
1400 710 1400 310
1500 750 1500 330
1600 780 1600 330
1800 850 1800 350
2000 920 2000 370

Δ Manufacturer's design length

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

39
 ductile iron pipe and fittings

Mechanical Collar Double Socket Collar

DN (mm) L (mm) DN (mm) Lu (mm)

＃ 80 230 80 160
＃ 80 325 100 160
＃ 100 230 150 165
＃ 100 325 200 170
＃ 150 240 250 175
＃ 150 330 300 180
＃ 200 255 350 185
＃ 200 340 400 190
＃ 250 265 Δ 400 161
＃ 250 355 450 195
＃ 300 275 Δ 450 230
＃ 300 360 500 200
＃ 350 380 Δ 500 230
＃ 400 300 600 210
＃ 450 320 Δ 600 355
＃ 500 425 700 220
＃ 600 350 800 230
＃ 700 470 900 240
＃ 800 480 1000 250
1100 260
1200 270
1400 340
1500 350
1600 360
1800 380
2000 400
Δ Manufacturer's design length
＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

40
 ductile iron pipe and fittings

Blank Flange

PN16 PN25
DN D a b c DN D a b c
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
50 165 19 16 3 50 165 19 16 3
65 185 19 16 3 65 185 19 16 3
80 200 19 16 3 80 200 19 16 3
100 220 19 16 3 100 235 19 16 3
150 285 19 16 3 150 300 20 17 3
200 340 20 17 3 200 360 22 19 3
250 400 22 19 3 250 425 24.5 21.5 3
300 455 24.5 20.5 4 300 485 27.5 23.5 4
350 520 26.5 22.5 4 350 555 30 26 4
400 580 28 24 4 400 620 32 28 4
450 640 30 26 4 450 670 34.5 30.5 4
500 715 31.5 27.5 4 500 730 36.5 32.5 4
600 840 36 31 5 600 845 42 37 5
700 910 39.5 34.5 5
800 1025 43 38 5
900 1125 46.5 41.5 5
1000 1255 50 45 5
1100 1355 53.5 48.5 5
1200 1485 57 52 5
1400 1685 60 55 5
1500 1820 62.5 57.5 5
1600 1930 65 60 5
1800 2130 70 65 5
2000 2345 75 70 5

Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

41
 ductile iron pipe and fittings

Flange

BS EN1092-2 / BS4504

Both holes shall be arranged symmetrically about the horizontal centerline through the
flange surface. In the case of tee, this horizontal cenerline is defined with the surface of the
branch flange held pallet to the vertical plane.

PN16 Flange to BS EN1092-2 / BS4504

DN d1 D b f1 K L2 Bolt
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Size No.
80 132 200 16.0 3 160 19 M16 8
100 156 220 16.0 3 180 19 M16 8
150 211 285 16.0 3 240 23 M20 8
200 266 340 17.0 3 295 23 M20 12
250 319 400 19.0 3 355 28 M24 12
300 370 455 20.5 4 410 28 M24 12
350 429 520 22.5 4 470 28 M24 16
400 480 580 24.0 4 525 31 M27 16
450 548 640 26.0 4 585 31 M27 20
500 609 715 27.5 4 650 34 M30 20
600 720 840 31.0 5 770 37 M33 20
700 794 910 34.5 5 840 37 M33 24
800 901 1025 38.0 5 950 41 M36 24
900 1001 1125 41.5 5 1050 41 M36 28
1000 1112 1255 45.0 5 1170 44 M39 28
1100 1218 1355 48.5 5 1270 44 M39 32
1200 1328 1485 52.0 5 1390 50 M45 32
1400 1530 1685 55.0 5 1590 50 M45 36
1600 1750 1930 60.0 5 1820 57 M52 40
1800 1950 2130 65.0 5 2020 57 M52 44

Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

42
 ductile iron pipe and fittings

PN25 Flange to BS EN1092-2 / BS4504

DN d1 D b f1 K L2 Bolt
(mm) (mm) (mm) (mm) (mm) (mm) (mm) Size No.
80 132 200 16.0 3 160 19 M16 8
100 156 235 16.0 3 190 23 M20 8
150 211 300 17.0 3 250 28 M24 8
200 274 360 19.0 3 310 28 M24 12
250 330 425 21.5 3 370 31 M27 12
300 389 485 23.5 4 430 31 M27 16
350 448 555 26.0 4 490 34 M30 16
400 503 620 28.0 4 550 37 M33 16
450 548 670 30.5 4 600 37 M33 20
500 609 730 32.5 4 660 37 M33 20
600 720 845 37.0 5 770 41 M36 20

Pipe Blocks

IBC Type FF Type (PN16)

DN DN
(mm) (mm)
80 500
100 600
150 700
200 800
250 900
300 1000
350 1100
400 1200
450

Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

43
 ductile iron pipe and fittings

EPDM Gasket for Flanges to BS EN1092 / BS4504

FF Type IBC Type

DN Thickness Outside Diameter for PN16 Outside Diameter for PN25

(mm) Selection FF Type IBC Type FF Type IBC Type
50 165 107 165 107
65 185 127 185 127
80 200 142 200 142
100 3.0mm 220 162 235 168
150 or 285 218 300 224
200 4.5mm 340 273 360 284
250 or 400 329 425 340
300 5.0mm 455 384 485 400
350 or 520 444 555 457
400 6.0mm 580 495 620 514
450 640 555 670 564
500 715 617 730 624
600 840 734 845 731

Fittings with Access Door (For BS EN598)

Size range: DN100 – DN1200 Size Range: DN100 – 1200

Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

44
 ductile iron pipe and fittings

P-Trap (Socket x Spigot)

DN100 C = Deep
A EN598 Seal
KEY

DN A B C
(mm) (mm) (mm) (mm)
＃ 100 275 340 80
＃ 150 360 450 85
＃ 200 443 590 85

Long Radius Bend (Socket x Spigot)

R R

DN R
(mm) (mm)
＃ 100 300
＃ 150 300
＃ 200 400

＃ British Standard in Series A does not mention the length of this item. Unless there is
an agreement between the seller and the buyer, the length for the items as shown in this catalogue will
be supplied as standard
Dimension of fittings as shown in this catalogue will be supplied subject to manufacturer’s final option. Other
lengths of fittings are also available by agreement between manufacturer and purchaser.

45
 ductile iron pipe and fittings

Installation Guide - Socket Joint

A. Notes before installing

1) Clean the socket and spigot

2) Inspection the rubber gasket, and clean it.
3) Inspection the spigot outer chamfer

B. Installation rubber gasket

1) As for pipes ≤ DN300, please install rubber gaskets as shows in Picture 1.
2) As for pipes > DN300, please install rubber gaskets as shows in Picture 2.
Right

Wrong

picture 1 picture 2

C. Lubricant
1) Clean spigot and rubber rings
2) Make them smooth with lubricant, as shows in the following picture.

Spigot
RupperRing i-_

Lubricant

D. Trench width
When the pipes are laid in the trench, the width of trench should be 200mm - 300mm wider than the
outside diameter of the pipe.

E. Joint
1) As for pipes ≤ DN400, please see picture 1
2) As for pipes > DN400, please see picture 2

picture 1 picture 2

F. Checking
Having been successfully inserted to the spigot, the joint should then be checked to see if the gasket is
correctly seated, which can be done by inserting a metal ruler into the socket gap.

46
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 ductile iron pipe and fittings

Storage

Storage of pipes and fittings on site must permit correct inventory control and facilitate any repair work.
 The storage area must be level.
 Avoid:
- Marshy ground
- Shitting soils.
 Deliveries must be inspected on arrival to the storage area and there is
any damage (e.g. internal or external coating damage), it must be
repaired before going into stock.
 Stack the pipes in homogeneous pipes (same diameter), in accordance
with a rational storage plan. The same applies for fittings and
accessories.
 Use sufficiently strong, good quality hard woods (timbers, wedges).
 It is always desirable to reduce the storage time as much as possible.
 Precautions need to be taken if the pipes have special coating. Please
consult us.

Stacking

Bundle stacking

The bundles supplies by SUNS can be stacked in a pile on 80x80x2600mm timber, with 3 or 4 bundles per row, not
exceeding a stack height of 2.50m.

Check the condition of the bundles periodically: in particular, the condition and tautness of the straps, as well as the
general stack stability.

Pyramid stack, socked to spigot

Bottom layer : the bottom layer is laid on two timbers. Arranged in parallel, one
being 1m from the socket end and the other 1m from the spigot end. The pipes
are also parallel with one another. The sockets touch and are not in contact with
the ground. The pipes at the two ends are secured at the sockets and spigots
with large wooden wedges nailed to the timbers. The intermediate pipes are
only secured at the spigot end using smaller wedges.

Upper layer : the upper layers consist of pipes laid alternately socket to spigot,
with all the sockets in one tier overhanging the spigot ends of the tier below, by
the length of the socket plus 10cm (to prevent spigot deformation). The barrels
of two consecutive tiers are in contact.

Square stacks

Bottom layer : laying and wedging after of the bottom layer is identical to the
first method, but the pipes are sockets to spigots; their barrels are in contact. In
addition, the sockets project beyond the spigots of adjacent pipes by the whole
socket length, plus 5cm. For DN>150 pipes stacking is on three timbers(instead
of 2).

Upper layer : each tier consists of parallel pipes laid socket to spigot, as in the
bottom layer. The pipes in one tier run at right angles to those in the tier below.
The pipe ends are consequently wedged naturally by the alternating sockets in
the tier below. This method keeps the packing material to a minimum, but
involves individual lifting of pipes because of the stack formation. It is strongly
recommended however that it should not be used for pipes with special coatings, in view of the type of
support(point contacts).

50
 ductile iron pipe and fittings

BUN KEE (INT’L) LIMITED

彬 記 (國 際 ) 有 限 公 司

Since 1949

Head Off ice

12/F., Phase 1, Austin Tower, 22-26A Austin Avenue, Tsim Sha Tsui, Kowloon, Hong Kong.
Tel : ( 8 5 2) 2 7 2 8 7 2 3 7
Fa x : ( 8 5 2) 2 3 8 7 2 9 9 9

Warehouse
Sections M and N of Lot no. 3719 in DD104, Yuen Long, New Territories.
Tel : ( 8 5 2) 2 4 7 1 9 0 4 8
Fa x : ( 8 5 2) 2 4 8 2 1 2 9 8

Retail Shop
 Mongkok
G/F., No. 687 Shanghai Street, Mongkok, Kowloon.
Tel : ( 8 5 2) 2 4 9 5 0 1 8 1
Fa x : ( 8 5 2) 2 7 8 7 3 4 2 1

 Wanchai
G/F., No. 102 Thomson Road, Wanchai, Hong Kong (MTR EXIT A3, A4).
Tel : ( 8 5 2) 2 8 6 6 6 0 0 1
Fa x : ( 8 5 2) 2 8 6 6 6 3 3 9

 Tsuen Wan
G/F., No. 18 Tak Wah Street, Tak Fam Building, Tsuen Wan, New Territories, Hong Kong.
Tel : ( 8 5 2) 2 4 7 3 3 6 6 0
Fa x : ( 8 5 2) 2 4 4 2 2 7 6 6

Macau
Rua Da Ribeira Do Patane No 13, Macau.
Tel : ( 8 5 3) 2 8 5 5 3 6 9 3
Fa x : ( 8 5 2) 2 8 9 5 1 0 2 0

Published in Apr 2016 (Rev 10)_

51
Three Runway System Project Contract 3310 :
North Runway Modification Works

Test Report

Document No. MSF/00017/A

Three Runway System Project Contract 3310 :
North Runway Modification Works

Certificate

Document No. MSF/00017/A

Three Runway System Project Contract 3310 :
North Runway Modification Works

Approval Letter

Document No. MSF/00017/A

Approval Number: 1807559
Test Report: MA6332/Q, MA6407/N & MA6775/S

Water Regulations Advisory Scheme Ltd.

Unit 13,
30th October 2019 Willow Road,
Pen y Fan Industrial Estate,
Hempel A/S Crumlin,
Lundtoftevej 150, Gwent,
DK-2800, NP11 4EG
Lyngby,
Denmark

WATER REGULATIONS ADVISORY SCHEME LTD. (WRAS)

MATERIAL APPROVAL

The material referred to in this letter is suitable for contact with wholesome water for domestic purposes having met the
requirements of BS6920-1:2000 and/or 2014 'Suitability of non-metallic products for use in contact with water intended for human
consumption with regard to their effect on the quality of the water'.

The reference relates solely to its effect on the quality of the water with which it may come into contact and does not signify the
approval of its mechanical or physical properties for any use.

COATINGS, PAINTS & LININGS - FACTORY APPLIED PIPE & FITTINGS COATINGS. 5030

‘Hempadur 35560 Systems’, factory applied epoxy coatings comprising of the following:

‘Hempadur 35560 light red (50900) for use with Hempadur 35560 cream (20320)’.
'Hempadur 35560 light red (50900)' is the base coat and comprises of a base and curing agent which are mixed in a 6.8:2 volume
ratio.
'Hempadur 35560 cream (20320)' is the top coat and comprises of a base and curing agent which are mixed in a 6.8:2 volume
ratio.

‘Hempadur 35560 light grey (10500)’ is a top coat and comprises of a base and curing agent which are mixed in a 6.8:2 volume
ratio.

‘Hempadur 35560 light red (50900)’ is a top coat and comprises of a base and curing agent which are mixed in a 6.8:2 volume
ratio.

Cure all for 7 days@20°C.

For use with water up to 35°C.

APPROVAL NUMBER: 1807559

APPROVAL HOLDER: HEMPEL A/S

The Scheme reserves the right to review approval.

Approval 1807559 is valid between July 2018 and July 2023

An entry, as above, will accordingly be included in the Water Fittings Directory on-line under the section headed, “Materials which
have passed full tests of effect on water quality”.

The Directory may be found at: www.wras.co.uk/directory

Yours faithfully

Jason Furnival
Approvals & Enquiries Manager

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Water Regulations Advisory Scheme

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
 WRAS MATERIAL APPROVAL - MATERIALS WHICH HAVE PASSED FULL TESTS OF EFFECT ON WATER QUALITY

The material referred to in this letter is suitable for contact with water for domestic purposes. Approval of this material does not
signify the approval of its mechanical or physical properties for any use.

Manufacturers or applicants may only quote in their sales literature terms which are used in this letter, namely that; ‘the material
as listed, having passed the tests of effect on water quality, is suitable for use in contact with wholesome water’

This may be abbreviated to ‘Water Regulations Advisory Scheme - Approved Material’ or ‘WRAS Approved Material’.

The scope of an Approval does not extend to rebranded materials unless otherwise agreed by the Scheme.

Use of the WRAS Approved Material Logo

Approval holders may use the WRAS Approved Material logo and make reference to any approval issued by WRAS Ltd. in
respect of a particular material or range of materials provided the approval is, and remains valid.

Approval holders are entitled to use the logo on the packing, promotional literature and point of sale advertising Approved
Materials.

Modifications to existing Approvals

It is a condition of WRAS Material Approval that NO changes or modifications to the Approved Material, be made without the
Approval Holder first notifying WRAS Ltd. Full details of the proposed changes must be provided to the Scheme. Failure to
comply with this condition will immediately invalidate a previously granted Approval.

Re-Approval

WRAS will write to you 1 year before the approval expires asking whether you would like to renew it. Please complete the
relevant section of the MA3 application form which will be included with the letter and return to WRAS (via e-mail or post).

Please note it is the responsibility of the Approval Holder to ensure the Approval remains valid. WRAS Ltd. accepts no liability for
the delay in granting approval where this is caused by circumstances outside of the Scheme’s control.

The Water Regulations Advisory Scheme Ltd. Registered in England No, 06663930 Registered office: 6D Lowick Close, Hazel Grove, Stockport, SK7 5ED
Tel:+44(0)333 207 9030 Fax:+44(0)1495 248 540 Email:info@wras.co.uk website:www.wras.co.uk
Product Data Sheet

Hempadur 35560

Product characteristics VOC content mixed product

Legislation Value
Description
Hempadur 35560 is a solvent free, high-build, polyamine adduct cured EU 0 g/L [0.00 lb/US gal]
epoxy paint, which cures to a coating with good resistance to fresh US (coatings) 0 g/L [0.00 lb/US gal]
water.
US (regulatory) 0 g/L [0.00 lb/US gal]

China 0 g/L [0.00 lb/US gal]

Recommended use
Hempadur 35560 is recommended as a lining in potable water tanks According to specific legislation, see details in the Explanatory Notes available
and pipelines and as a self-primed, high-build coating primarily for at Hempel website, hempel.com or at your local Hempel website. VOC values
areas subject to abrasion and/or to a highly corrosive environment; may vary with shade, please consult the Safety Data Sheet, section 9.
e.g. splash zones, jetty and bridge pilings and decks.
Handling
Handle with care. Before and during use, observe safety labels on
Service temperature: packaging and paint containers and follow all local and national safety
- Maximum, dry exposure only: 140°C [284°F]. regulations. Always consult Hempel’s Safety Data Sheet for this
- Maximum, fresh water (directly on steel, no temperature gradient): product along with the Product Data Sheet.
45°C [113°F].
For professional use only.
Certificates / Approvals
- Approved by WRAS for contact with potable water. Please consult
https://www.wrasapprovals.co.uk/approvals-directory/?
search=Hempel&page=0 for detailed information. Product data
- Certified by NSF International to NSF/ANSI standard 61- Drinking
Water System Components - Health Effects. Restrictions apply.
Please consult http://info.nsf.org/Certified/PwsComponents and this Product code
PDS, page 4 for detailed information. 35560
- Meets requirements to NORSOK M-501 when used as part of a
predefined paint system. Edition 6, System 7A, 7B. Product components
- Complies with US FDA and EU food regulations for contact with dry Base 35569
foodstuff. Consult Hempel for details. Curing Agent 98560

Features Standard shade* / code

- Excellent anticorrosive properties. Cream 20320
- Solvent free.
- Benzyl alcohol free.
Gloss
Glossy

Product safety Volume solids

100%

Flash point 143°C [289°F] Specific gravity

1.4 kg/L [11 lb/US gal]

Reference dry film thickness

200 micron [7.9 mils]

* Other shades are available, please contact your local Hempel representative. Issued by Hempel A/S - January 2022
1/4
Product Data Sheet

Hempadur 35560

Surface preparation Application method

Thinning
Tool Application parameters
Cleanliness max vol.
- Remove oil, grease and other contaminants by suitable detergent
cleaning. Nozzle pressure: 220 bar [3200 psi]
Airless spray No thinning
- Remove salts, detergents and other contaminants by high pressure Nozzle orifice: 0.019-0.025"
fresh water cleaning. Brush No thinning Not Applicable.
- Concrete: According to Hempel’s Specification.
If brush or roller application is used, more coats will be necessary to achieve
the specified dry film thickness. Spray data are indicative and subject to
New build:
adjustment. Pressure is for a material temperature of 20°C [68°F].
- Abrasive blasting to min. Sa 2½ (ISO 8501-1) / SP 10 (SSPC).
- Remove dust, blast media and loose materials.
Film thickness
Maintenance and Repair
Specification range Low High Recommended
- According to Hempel’s Specification.
200 micron 600 micron 200 micron
Dry film thickness
Roughness [7.9 mils] [24 mils] [7.9 mils]
- Surface profile Medium (G) (ISO 8503-2).
200 micron 600 micron 200 micron
Wet film thickness
[8 mils] [24 mils] [8 mils]
Consult Hempel's separate Surface Preparation Guidelines for more
details. 5 m²/L 1.7 m²/L 5 m²/L
Theoretical spreading
[200 sq ft/US [69 sq ft/US [200 sq ft/US
rate
gal] gal] gal]

For best performance, avoid excessive film thickness.

Application
Application conditions
Mixing ratio - Temperature of product must be above 15°C [59°F] during
Base 35569 : Curing Agent 98560 application.
(6.8 : 2 by volume) - To avoid condensation, apply on a clean and dry surface with a
temperature that is at least 3°C [5°F] above the dew point.
Thinning is not allowed. Stir well before use. - Surface temperature must be above 10°C [50°F] during application
and curing.
- If surface temperature is below 15°C [59°F], the relative humidity
Thinner must be below 65%.
No thinning
Relative Humidity:
Cleaner - Relative humidity must be below 85% during curing.
Hempel's Tool Cleaner 99610

Pot life

Product 15°C 20°C 25°C

Drying and overcoating
temperature [59°F] [68°F] [77°F]
Product compatibility
Induction time 20 min 10 min 5 min - Previous coat: None or according to Hempel’s specification.
Pot life 2 hours 1½ hours 1 hour - Subsequent coat: None.

Issued by Hempel A/S - January 2022

2/4
Product Data Sheet

Hempadur 35560

Drying time
Storage
Surface 10°C 20°C 30°C 40°C
temperature [50°F] [68°F] [86°F] [104°F] Shelf life

Touch dry hours 12 7 4½ 4 Ambient 25°C 35°C

Surface dry hours 34 12 7 4½ temperature [77°F] [95°F]

Hard dry hours 40 16 9 6 Base 36 months 24 months

Fully cured days 14 7 4 3 Curing Agent 12 months 8 months

Determined for dry film thickness 200 micron [7.9 mils] at standard conditions, Shelf life from date of production, when stored in original, unopened
see Hempel’s Explanatory Notes for details. containers. Thereafter, the product quality must be re-inspected. Always check
the best before date or expiry date on the label.

Overcoating
Storage conditions
Hempel’s specification supersedes any guidelines indicated in the overcoating - Product must be stored according to local legislation, at maximum
table 40°C [104°F], without direct sunlight and protected from rain and
snow.
10°C 20°C 30°C 40°C
Quality name
[50°F] [68°F] [86°F] [104°F]
Additional Certifications and Standards
Immersion NSF certification applies to the product-shade as well as production
site and application specification – at present this NSF certificate is
Min 40 h 16 h 8h 5h
Hempadur 35560 valid only for paint material in shades light red/50900 and
Max 75 d 30 d 15 d 9d
cream/20320 when produced at following Hempel factories: Hempel
Overcoating times are indicative for products of the same generic chemistry. Paints Poland, Buk.
Consult Hempel’s specification for more information. The NSF approval is valid once the final coating has cured for at least
the following number of days: 10 days (20°C/68°F).
The WRAS approval is valid once the final coating has cured for at
Drying conditions least the following number of days: 10 days (20°C/68°F). Overcoat
- To obtain the drying time stated, it is important to maintain sufficient interval, min: 1 day (20°C/68°F).
ventilation during application, drying and curing.

Overcoating details
- If the maximum overcoating interval is exceeded, roughening of the
surface is necessary to ensure intercoat adhesion.
- The surface must be dry and clean prior to application.

Other remarks
- Hempel’s Specification supersedes any recommendations given in
the Product Data Sheets.
- Epoxy coats have an inherent tendency of chalking in outdoor
exposure. This does not affect the performance of the coating.

Issued by Hempel A/S - January 2022

3/4
Product Data Sheet

Hempadur 35560

Additional documents
Additional information is available at the Hempel website hempel.com
or at your local Hempel website:

- Explanatory Notes explaining the fields in this Product Data Sheet.

- Surface Preparation Guidelines.
- Application Guidelines for different application methods.
- General Application Guidelines

This Product Data Sheet (“PDS”) relates to the supplied product (“Product”) and is subject to updating from time-to-time. Accordingly, the buyer/applicator should have regard to the PDS supplied together
with the relevant batch of the Product (and not an earlier version). In addition to the PDS, the buyer/applicator may receive some or all of the following specifications, statements and/or guidelines as listed
below or as are available from the Hempel website under ‘Products’ at www.hempel.com (the “Additional documents”):
No. Document description Location/comments
1. Technical Statement One-off specific advice provided on request for specific projects
2. Specification Only issued for specific projects
3. PDS This document
4. Explanatory Notes to the PDS Available at www.hempel.com and contain relevant information about the Product testing parameters
5. Application Instruction Where available, at www.hempel.com
6. Generic technical guidelines (e.g. on application and surface preparation) Where available, at www.hempel.com

In the event of a conflict of information between the PDS and the Additional documents, the order of priority of information shall be in the order as set out above. In such event you should also contact your
representative at Hempel for clarification. Furthermore, the buyer/applicator must have full regard to the relevant Safety Data Sheet provided with each Product and which can also be downloaded from
www.hempel.com.
Hempel shall not be liable for defects where the application of the Product has not been made fully in accordance with the recommendations and requirements set out in the relevant PDS and the Additional
Documents. The information and terms of this disclaimer apply to this PDS, the Additional documents and any other documents supplied by Hempel in respect of the Product. In addition, the Product is
supplied and all technical assistance is given subject to Hempel’s General Conditions of Sale, Delivery and Service, unless otherwise expressly agreed in writing.

hempel.com Issued by Hempel A/S - January 2022

4/4
Three Runway System Project Contract 3310 :
North Runway Modification Works

Job Reference

Document No. MSF/00017/A

 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Job Reference
LIST OF MAIN JOBS INSTALLED "KEY”
DUCTILE IRON PIPES AND FITTINGS (BS EN545 / 598)
Contract No. Contractor Consultant/Owner Year

1 ST/2008/02 China Road and AECOM 2009

Ma On Shan Development Roads, Bridge Corporation
Drainage and Sewerage Works at
Whitehead and Lok Wo Sha Phase 1

2 DC/2008/01 Lanon Development DSD 2009

Tai Po Tai Wo Road Sewage Ltd.
Pumping Station and Rising Mains

3 TK/2008/01 Kwan On Construction MEINHARDT 2009

Tseung Kwan O Further Co., Ltd.
Development - Site Formation and
Infrastructure Works at Pak Shing
Kok

4 CV/2009/14 Richwell Machinery Mott MacDonald 2010

Resite for Chuk Yuen Village Engineering Ltd.

5 DC/2013/03 Lam Construction Co., Scott Wilson Ltd. 2010

Kai Tak Nullah Improvement Works Ltd.
at Prince Edward Road East

6 MTR Express Rail Link Dragages and MTR 2010

XRL 820/821 Douygues Joint
Mei Lai Road to Hoi Ting Road Venture
Tunnels and Shek Yam to Mei Lai
Road Tunnels

7 MTR Express Rail Link Kier-Kaden-OSSA MTR 2011

XRL 824 Joint Venture
Ngau Tam Mei to Tai Kong Po
Tunnels

1
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

8 MTR Express Rail Link Laing O’-Hsin Chong- MTR 2011

XRL 810B Paul Y Joint Venture
West Kowloon Terminus Station
South

9 YL/2009/01 Kwan On Black & Veatch 2011

Hang Hau Tsuen Channel at Lau Fau Construction Co., Ltd. Hong Kong Ltd.
Shan

10 DC/2010/05 Welcome Construction DSD 2011

Construction of Trunk Sewers Co., Ltd.
underneath Channels in Sha Tin and
Village Sewerage

11 DC/2007/06 Chiu Hing AECOM 2011

River Improvement Works in Upper Construction &
Lam Tsuen River, She Shan River Transportation Co.,
and Upper Tai Po River Ltd.

12 The Chinese University of Hong Shun Yuen MEINHARDT 2011

Kong Upgrading Works for Sewers Construction Co., Ltd.
under the MTR Railway at Bridge
No. 1

14 HY/2010/09 Wang Kee HyD 2011

Improvement and Extension of Kam Construction Co., Ltd.
Pok Road

15 HY/2009/18 Leighton Contractor AECOM 2011

Central-Wan Chai Bypass Central Asia Ltd.
Interchange

16 MTR South Island Line (East) Leighton Contractor MTR 2011

SIL(E) 903 Asia Ltd.
Ocean Park Station, Wong Chuk
Hang Station, Viaduct and Aberdeen
Channel Bridge

17 1/WSD/10 U-Tech Engineering WSD 2012

Construction of Bowen Drive Salt Co., Ltd.
Water Pumping Station

2
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

18 13/WSD/10 Excel Engineering Co., AECOM 2012

Replacement and Rehabilitation of Ltd.
Water Mains, Stage 4 Phase 1 Mains
in West Kowloon, Kwai Tsing and
Tsuen Wan

19 DC/2011/04 Leader-Sunnic Joint Scott Wilson Ltd. 2012

Reconstruction, Improvement and Venture
Rehabilitation of Kai Tak River from
Wong Tai Sin Police Station to Tung
Tau II Estate

20 20090097 China State Hong Kong 2012

Construction of Public Rental Construction Housing Authority
Housing Development at Kai Tak 1A Engineering Co., Ltd.
Phase 1 & 2

21 20100004 Excel Engineering Co., Black & Veatch 2012

Construction of Development at Ex- Ltd. Hong Kong Ltd.
Cheung Sha Wan Police Quarters

22 20100079 China State Hong Kong 2012

Construction of Public Rental Construction Housing Authority
Housing at Shatin Area 52, Phase 1 Engineering Co., Ltd.

23 DC/2007/10 Dragages-Nishimatsu ARUP 2012

Design and Construction of Hong Joint Venture
Kong West Drainage Tunnel

24 SS A504 China International AECOM 2012

Runway Park at Kai Tak Kowloon Water & Electric
City District Corporation

25 SS A506 Chun Wo Construction Thomas Anderson 2012

Open Space in Area 117, Tin Shi Wai & Engineering Co., & Partners (HK)
Ltd. Ltd.

26 HY/2008/11 China Harbour AECOM 2012

Reconstruction and Improvement of Engineering Co., Ltd.
Tuen Mun Road-Sam Shing Hui
Section

3
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

27 MTR Express Rail Link Leighton-Gammon MTR 2012

XRL 810A Joint Venture
West Kowloon Terminus Station
North

28 MTR Express Rail Link Maeda-China State MTR 2013

XRL 823B Joint Venture
Shek Kong Stabling Sidings &
Emergency Rescue Sidings

29 MTR Shatin to Central Link Gammon-Kaden Joint MTR 2013

SCL 1111 Venture
Hung Hom North Approach Tunnels

30 MTR Express Rail Link Leighton-Chubb Joint MTR 2013

XRL 816D Venture
West Kowloon Terminus Fire
Services, Plumbing and Drainage

31 HY/2011/09 Dragages-China Ova Arup & 2013

Hong Kong-Zhuhai-Macao Bridge Harbour-VSL Joint Partners
Hong Kong Link Road-Section Venture
between HKSAR Boundary and
Scenic Hill

32 MTR Express Rail Link Shinryo Corporation MTR 2013

XRL 816A
West Kowloon Terminus-
Environmental Control

33 MTR Shatin to Central Link Leighton Contractor MTR 2014

SCL 1112 Asia Ltd.
Hung Hom Station and Stabling
Sidings

34 MTR Shatin to Central Link GTECH-Kum Shing MTR 2014

SCL 1155 Joint Venture
Power Supply System and Trackside
Auxiliaries for SCL Phase 1

4
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

35 MTR Express Rail Link Penta Ocean MTR 2015

XRL 825 Construction Co., Ltd.
Mai Po to Ngau Tam Mei Tunnels

36 Proposed Comprehensive E Man Construction Henderson Land 2015

Development at Wo Shang Wai, Co., Ltd. Development Co.,
Yuen Long Ltd.

37 HY/2009/19 Chun Wo-CRGL- AECOM 2015

Central-Wan Chai Bypass Tunnel MBEC Joint Venture
(North Point Section) and Island
Eastern Corridor Link

38 MTR Express Rail Link Leighton Contractor MTR 2015

XRL 822 Asia Ltd.
Tse Uk Tsuen to Shek Yam Tunnels

39 Multimedia Production & CR Construction Co., J. Roger Preston 2015

Distribution Centre at Tseung Kwan Ltd. Ltd.
O Industrial Estate Plumbing and
Drainage Services Installation

40 20140186 Kin Wing Engineering Hong Kong 2015

Foundation for Public Rental Housing Co., Ltd. Housing Authority
Development at Shek Mun Estate
Phase 2

41 SS C505 Leighton Contractor J. Roger Preston 2015

Construction of Liantang/Heung Asia Co., Ltd. Ltd.
Yuen Wai Boundary Control Point
(BCP)-BCP Buildings and Associated
Facilities

42 MTR Contract No. Q036895 Kaden Construction MEINHARDT 2015

Maritime Square Extension Works Ltd.

43 HY/2013/03 China Harbour AECOM 2016

Hong Kong-Zhuhai-Macao Bridge Engineering Co., Ltd.
Hong Kong Boundary Crossing
Facilities-Vehicle Clearance Plazas
and Ancillary Buildings and Facilities

5
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

44 20140288 Shui On Building Hong Kong 2016

Construction of P.R.H. Development Contractors Ltd. Housing Authority
at So Uk Estate Phase 2

45 20150055 Aggressive Hong Kong 2016

Construction of Public Housing at Construction Co., Ltd. Housing Authority
Cheung Sha Wan Wholesale Food
Market Site 3

46 NE/2014/05 CMGC-TECEL Joint ARUP 2016

Ma On Shan Development-Roads, Venture
Drainage and Sewerage Works at
Whitehead and Lok Wo Sha Phase 2

47 SS C504 Chun Wo Construction ASD 2016

Design and Construction of New & Engineering Co.,
Territories West Regional Office and Ltd.
Water Resources Education Centre of
Water Supplies Department

48 DC/2013/01 Sequence Construction AECOM 2016

Tolo Harbour Sewerage of Co., Ltd.
Unsewered Areas Stage 2-Phase 1
and Sewerage in Nam Wa Po and
Wai Tau

49 DC/2013/04 Sequence Construction AECOM 2016

Outlying Island Sewerage Stage 2- Co., Ltd.
Lamma Village Sewerage Phase 2
Package 1

50 1/WSD/13 China Road and Black & Veatch 2016

Improvement of Fresh Water Supply Bridge Corporation Hong Kong Ltd.
to Cheung Chau

51 HY/2013/12 CRBC-Kaden Joint AECOM 2016

Tuen Mun-Chek Lap Kok Link- Venture
Northern Connection Toll Plaza and
Associated Works

6
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

52 P568 FJT-CHEC-ZHEC JV Airport Authority 2016

Midfield Apron Development Works

53 20140269 Sun Fook Kong Hong Kong 2016

Home Ownership Scheme Construction Ltd. Housing Authority
Development at Sheung Lok Street,
Homantin

54 20150321 Excel Engineering Co., Hong Kong 2016

Advance Civil Engineering Works for Ltd. Housing Authority
Public Housing Development Projects
Batch 6 (2016 – 2018)

55 Proposed House Development at Fong On Construction ATKINS 2016

Discovery Bay, Lantau Island Phase Limited
18 Area 2a

56 MTR Express Rail Link Laing O’ Rourke-Hsin MTR 2017

XRL 810B Chong-Paul Y JV
West Kowloon Terminus Station
South

57 20150597 Sun Fook Kong Hong Kong 2017

Construction of Public Rental Construction Ltd. Housing Authority
Housing Development at Fo Tan
(in Sha Tin Areas 16 & 58D)

58 NE/2015/09 Ming Shing ATKINS 2017

Site Formation and Roadworks in Construction Eng. Co.,
Area 16 and Area 58D, Sha Tin Ltd.

59 20160309 Chun Wo Construction Hong Kong 2017

Construction of Public Rental & Engineering Co., Housing Authority
Housing Redevelopment at Pak Tin Ltd.
Estate Phases 11

60 HY/2013/01 Leighton-Chun Wo AECOM 2017

Hong Kong-Zhuhai-Macao Bridge Joint Venture
Hong Kong Boundary Crossing
Facilities – Passenger Clearance
Building

7
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

61 Ocean Park Tai Shue Wan Water Gammon Engineering Ocean Park 2017
World Project & Construction Co., Corporation
Contract No. TSW-C006-Waterpark- Ltd.
Main Building Works

60 North C3301 FJT-CHEC-ZHEC JV Airport Authority 2018

North Runway Crossover Taxiway

61 Black Point Power Station Leighton Contractors ARUP 2018

Unit D1 (Asia) Ltd.

62 20150596 Tysan Foundation Ltd, Hong Kong 2018

Foundation, Site Formation, Road and Housing Authority
Drainage for Public Rental Housing
Development at Queen’s Hill Site1,
Fanling, Phases 1, 2 & 5

63 20150596 Vibro (HK) Ltd. Hong Kong 2018

Foundation, Site Formation, Road and Housing Authority
Drainage for Subsidized Sale Flats
Development at Queen’s Hill Site1,
Fanling, Phase 3

64 20160625 Skyforce Engineering Hong Kong 2018

Construction of Subsidised Sale Flats Limited Housing Authority
Development at Tseung Kwan O
Area 65C2, Phase 1 & 2

65 P583 Leighton Contractors Airport Authority In

T1 Capacity Enhancement & Carpark (Asia) Ltd. progress
4 Expansion

66 CC/2017/3A/030 Gammon ARUP In

L1 Works Contract of the Lyric Construction Limited progress
Theatre Complex and Extended
Basement in Zone 3B Project

67 C3503 Leighton-Chun Wo Airport Authority In

T2 Foundation and Substructure Joint Venture progress
Works

8
 W§E(-I5§)7EI3E’AE
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

Contract No. Contractor Consultant/Owner Year

68 J5230-SSRW Sanfield-Gammon AECOM In

The Sai Sha Road Widening Works Construction JV progress
and All Associated Facilities and Company Limited
Services for The Comprehensive
Development at Shap Sz Heung, Sai
Kung

9
Three Runway System Project Contract 3310 :
North Runway Modification Works

Product Description

Document No. MSF/00017/A

 EA
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R HA N
TO
NC E
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•
RE E D
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S
S
AL IG
IN
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S

MaxiFit Plus
Versatile

Couplings & Flange Adaptors

The ideal solution for pipe jointing & repair

A new addition to the MaxiFit Pipe Materials

Ducxile Cast Iron

➤➤ Unique three bolt design for quick
and easy installation; available
in sizes DN65, DN80 and DN100
➤➤ Reduces installation costs
➤➤ Better access to bolts especially
➤➤ Light product for easy and safe handling
➤➤ Wide tolerance permits lower stock holding Stainless
➤➤ All models accommodate angularity
between pipes, allowing for normal pipeline
movement caused by ground settlement* Copper PVC

when installing in narrow or harsh

trench conditions
HEP30

MaxiFit Plus belongs to the MaxiFit.

The expansive MaxiFit is available in sizes from DN40 up to DN700.
I °
Asbestos
’7 O

Distributor details

Heldcn J
P I P E C O N N E C T I O N S • R E PA I R • F L O W C O N T R O L P R O D U C T S
46-48 Wilbury Way, Hitchin, Hertfordshire, SG4 0UD. United Kingdom
Telephone: +44 (0)1462 443322 • www.helden-web.com
MaxiFit Plus Couplings & Flange Adaptors
Specifications Coupling Flange Adaptor

A
L L

A A

[Eh
T

M Maximum Flange
T
M
Setting Gap
Maximum Gap
Setting Gap
S Maximum Gap

MaxiFit Plus Couplings

Size Range Diameter Overall Sleeve Setting Gap

Nominal
(mm) (mm) Length Length x Thickness (mm) Bolts Gasket Weight
Size
(mm) No-Dia X Length Mould Kg
(mm) Min Max M (A) x (T) Min Max
L
DN50 57 74 154.5 190 95 x 3 20 40 4-M12x180 12392/1 2.7
DN65 63 85 173.5 190 95 x 4.5 20 40 3-M12x180 12392/2 3.5
DN65 63 85 173.5 190 95 x 3 20 40 3-M12x180 12392/2 3.1

I} DN80 85 107 195.5 190 95 x 4.5 20 40 3-M12x180 12392/3 3.1 H

I} DN80 85 107 195.5 190 95 x 3 20 40 3-M12x180 12392/3 2.6 H
I? DN100 107 132 224.5 190 95 x 4.5 20 40 3-M12x180 12392/4 3.8 H

K DN100 107 132 224.5 190 95 x 3 20 40 3-M12x180 12392/4 3.3 H

x DN125 132 158 254.5 190 95 x 3 20 40 4-M12x180 12392/6 5.2

/‘
DN150 158 184 280.5 - 190 95 x 3 20 40
5H1- 4-M12x180 12392/7 6

MaxiFit Plus Flange Adaptors

Size Range Diameter Bore Overall Sleeve Setting Gap

Nominal Bolts
(mm) (mm) (mm) Length Length x Thickness (mm) Gasket Weight
Size Flange Drilling No-Dia X
(mm) Mould Kg
(mm) Min Max M S (A) x (T) Min Max Length
L
60 PN10:16, 65 PN10:16, 80
PN10:16, 3” BS10 Table ADE,
DN65 63 85 196.9 75 124 75 x 5 20 40 3-M12 x 115 12392/2 2.8
2.5” ANSI125, 3” ANSI125,
80 AS2129 CD, 80 AS4087 16

80 PN10:16, 3”ANSI125,
DN80 85 107 202.5 101 124 75 x 5 3.5” BS10 Table AD, 20 40 3-M12 x 115 12392/3 3.0
3.5” BS10 Table E

100 PN10:16, 4” BS10 Table AD,

DN100 107 132 228 121 134 75 x 5 4” BS10 Table E, 4” AWWAC207 D 20 40 3-M12 x 125 12392/4 3.7
100 AS2129 CD, 100 AS4087 16

Note:
*Angularity - Couplings and reducing couplings: offer a maximum of 6° degrees total angular deflection. Flange Adaptors: offer a maximum of 3° degrees total angular deflection; these figures
are calculated when using the product on maximum pipe outside diameters. Larger degrees of angular deflection are achievable when product is fitted on smaller pipe outside diameters.

Materials & Relevant Standards The full MaxiFit consists of:

End Ring and Adaptor Body Bolt Torque/Spanner MaxiFit Plus

Ductile Iron to BS EN 1563 Symbol EN GJS-450-10 Bolt torque 55-65Nm, Spanner size A/F 19mm MaxiFit
Centre Sleeve Nuts MaxiFit Xtra
Sleeve material is rolled Steel to bs en10025-2 grade S275 Steel to BS EN 4190 Grade 4 MaxiFit Step
or Ductile Iron to bs EN1563 symbol en GJS-450-10 MaxiDaptor
Washers
Gasket Stainless Steel to BS 1449:Part 2 Grade 304S15 Standard
MaxiFit Large Diameter
EPDM compound Grade E to BS EN 681-1, Type WA, WC MaxiFit Cap
MaxiFit Thread End Cap
Nitrile compound to Grade G BS EN 682, Type G
Tee Bolts/Bolts For further info visit:
DR8622_04_2016

Steel to BS EN ISO 898-1 Property Class 4.8 www.helden-web.com

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
Helden MaxiFit
High Tolerance Mechanical Pipe Fittings

CRANE
A Crane Co. Company

World leaders in pipe joint, repair & flow control products

Helden MaxiFit
High Tolerance Mechanical Pipe Fittings
The Helden range of MaxiFit universal pipe couplings represents the very latest in mechanical pipe coupling
technology. Helden MaxiFit products are designed to accommodate plain ended pipes with different outside
diameters, thus reducing stocks. One fitting is able to connect steel, ductile iron, PVCu, cast iron and asbestos
cement pipes. The Helden MaxiFit range is designed and manufactured under quality management systems
to BS EN ISO 9001, meets the requirements of the UK Water Regulations, the American Water Works
Association specification for bolted couplings C.219 and EN 14525.
Wide Tolerance
■ Up to 34mm tolerance on pipe OD
(Full details can be found in the
Helden MaxiFit Technical Data Sheet)
■ Cast Iron, Ductile Iron, Asbestos
Cement, Steel, PVC, ABS, GRP etc
all covered in one product
■ Improved tolerance reduces
stock holding
● 12 Couplings
● 10 Stepped Couplings
● 11 Flange Adaptors
● 12 End Caps
● Covers the range DN40 to DN300
■ One product per nominal bore
is needed to effect a repair in most
pipe materials
Speed of Installation
■ Pre-assembled - allows quick
& efficient installation
■ Gasket has “slide easy” ribs to reduce
installation friction on pipes at top
end of OD range
■ Captive, non-rotating bolt head
requiring single spanner to install
■ One bolt size/torque across range
DN50 to DN300
Technical Parameters
■ Angularity - 6° for Couplings/Stepped
Couplings & 3° for Flange Adaptors
■ Expansion/Contraction - 10mm for
Coupling/Stepped Coupling & 5mm
for Flange Adaptor
■ Maximum working pressure
= 16 bar (Water) /6 bar (Gas)
■ Maximum site test pressure
= 24 bar (Water) /9 bar (Gas)
■ Consult the Helden MaxiFit Technical
Data Sheet for full dimensions
of product
Te l : + 4 4 ( 0 ) 1 4 6 2 4 4 3 3 2 2 ● F a x : + 4 4 ( 0 ) 1 4 6 2 4 4 3 3 1 1
Guaranteed Sealing & Product
Performance Testing
■ Distinctive circumferential ribs
in unique ‘slide-easy’ gasket provides
maximum sealing on corroded,
pitted pipes
■ Proof testing of elastomeric sealing
mechanism (gaskets)
■ Mechanical and chemical relaxation
of the gasket material over its 50 year
design life simulated by subjecting
products to working pressure test
at 80˚C for 1000 hours
■ Design pressure rating confirmed
by subjecting all sizes to type tests
at top and bottom tolerance for
24 hours at:
● 2.25-times rated working pressure
● Full vacuum
■ All products subjected to a bolt
torque test, confirming that the bolt,
end ring and adaptor body capable
of withstanding bolt over-tightening
to 1.5-times maximum
recommended torque
■ Design life expectancy of 50 years
Designed in Accordance With
■ American Water Works Standard
AWWA/ANSI C.219
■ EN 14525:2004 - Ductile Iron Wide
Tolerance Couplings and Flange
Adaptors for use with pipes of
different materials: Ductile Iron, Grey
Iron, Steel, PVC-U, Fibre Cement.
Product Quality
■ Designed & manufactured under
quality management systems
to BS EN ISO 9001
■ Environmental Management System
0!.
accredited to ISO 14001
'i
Materials of Construction
■ All metal components (end
ring, sleeve, flange adaptor body)
manufactured from Ductile Iron
■ Full markings (OD, Manufacturer)
cast into metal components
■ All water contact materials approved
for use on potable water pipelines
■ Full details can be found in the
Helden MaxiFit Technical Data Sheet
Product Finish Available
■ Standard product offering: -
● Coating - black Rilsan Nylon 11,
a thermoplastic polymer that
meets WIS 4-52-01 Part-1.
● Rilsan has good impact resistance
to accommodate rough
site handling
● Bolts - Sheraplex coated -
a combination of zinc sheradising
and a low friction polymeric
coating that meets WIS 4-52-03
● Sheraplex offers a consistent
“torque/load” ratio thus improving
the factor of safety and sensitivity
to installer error
● Sheraplex reduces galling
of coating in threads, thus
permitting repeated dismantling
and installation of products
■ Variants available:
● Coating - Epoxy (Scotchkote)
● Bolts - Stainless Steel
● Gaskets - Nitrile
Pipe Materials
■ Helden MaxiFit is designed for use
on the following rigid pipe materials:
● Steel
● Ductile Iron
● Asbestos Cement
● Cast Iron
● PVC - Metric and Imperial
● GRP
● ABS
Helden MaxiFit Couplings &
MaxiFitXtra Long Sleeve Couplings
■ Range includes:
● Helden MaxiFit Couplings - Standard Sleeve Length
● Helden MaxiFitXtra - Long Sleeve
■ Total angular deflection = +/- 6˚
■ Total expansion / contraction = 10mm
■ Can be used to effect a repair in rigid pipes
using a polyethylene pipe with a close fit
■ Support liner:
● MaxiFit = 1m length
● MaxiFitXtra = 2m length PE
■ Working pressure
= 16 bar (Water) /6 bar (Gas)
■ Site test pressure
= 24 bar (Water) /9 bar (Gas)
■ Full details can be found in MaxiFit
Technical Data Sheet
Helden MaxiThread - Threaded End Cap
■ Designed to provide a connection between
plain-ended and threaded pipe
■ A Helden MaxiFit coupling body with one standard
end ring and one threaded end ring
■ Outlets are available with 1”, 1.25”
and 1.5” BSP threads
■ Total angular deflection = +/- 3˚
■ Working pressure
= 16 bar (Water) /6 bar (Gas)
■ Site test pressure
= 24 bar (Water) /9 bar (Gas)
Helden MaxiStep - Reducing Couplings
■ Designed to provide transition between
pipes of different nominal bores
■ Total angular deflection = +/- 6˚
■ Total expansion / contraction = 10mm
■ Working pressure
= 16 bar (Water) /6 bar (Gas)
■ Site test pressure
= 24 bar (Water) /9 bar (Gas)
■ Full details can be found in MaxiFit
Technical Data Sheet
Helden MaxiFit
Coupling
Helden MaxiDaptor - Flange Adaptor
■ Designed to join plain ended pipe
to flanged fitting
■ Total angular deflection = +/- 3˚
■ Total expansion/contraction = 5mm
■ Working pressure
= 16 bar (Water) /6 bar (Gas)
(except when used on lower rated flange)
■ Site test pressure
= 24 bar (Water) /9 bar (Gas)
(except when used on lower rated flange)
■ Flanges have:
● Partial ‘S’ Bore, giving greater
flange sealing face
● Multi-drilling including:
ISO 7005 1:1992 (PN10/16),
BS10:1962 (Table ADE), ANSI/AWWA
■ Full details can be found in the Helden MaxiFit
Technical Data Sheet
■ Helden MaxiDaptor cannot be used with tie
rods to provide restraint. If this is required
please consult QuickFit product range
which can accomodate tie rods
Helden MaxiCap - End Cap
■ Fits inside the end ring to the Helden
MaxiFit or MaxiDaptor product
■ Converts product to cap end for
testing and blanking off
■ Assembly must have suitable external
support to prevent movement under pressure
■ Can be drilled and tapped to form outlet -
up to 2” depending on size
■ Working pressure
= 16 bar (Water) /6 bar (Gas)
(except when used on lower rated flange)
■ Site test pressure
= 24 bar (Water) /9 bar (Gas)
(except when used on lower rated flange)
End Load
All Helden MaxiFit products do not take end load due to the
internal pressure in the pipe. Adequate external restraint
must be provided to prevent pipe pull out.
Helden MaxiStep Helden MaxiDaptor Helden MaxiThread
 Approvals
■ WRAS - Approved for use on Potable Water
■ Designed and manufactured under quality management systems
in accordance with BS EN ISO 9001
■ Environmental Management System accredited to ISO 14001

mm 46-48 Wilbury Way

Hitchin, Hertfordshire
DR3998_02_2008

®
SG4 0UD. United Kingdom

Tel: +44 (0)1462 443322

CRANE Fax: +44 (0)1462 443311
For further information on all products
A Crane Co. Company
and services contact our Marketing Department.
-Certified to
NSF/ANSI 61
 Helden MaxiFit
High Tolerance Mechanical Pipe Fittings

M Maximum Flange
T
Setting Gap
Maximum Gap
Flange Adaptor S
Bolt torque 55-65Nm
Spanner size A/F 19mm

Size Range Diameter Bores Overall Sleeve Setting Max Gasket

Bolts Weight
(mm) (mm) (mm) Length (mm) Length x Thickness Flange Driling Gap Gap Mould
No x Dia x Length (kg)
Min Max M S L (A) x (T) (mm) (mm) No.
50 PN10:16,
57.0 74.0 163.4 59.0 124.0 75.0 x 4.5 2.5" BS10 Table ADE, 20.0 40.0 4 - M12x115 12392/1 2.7
2" ANSI125
60 PN10:16,
65 PN10:16, 80 PN10:16,
3" BS10 Table ADE,
63.0 85.0 196.9 75.0 124.0 75.0 x 4.5 2.5" ANSI125, 20.0 40.0 4 - M12x115 12392/2 3.5
3" ANSI125
80 AS2129 CD, 80 AS4087 E
80 PN10:16,
3"ANSI125,
85.0 107.0 202.5 101.0 124.0 75.0 x 4.5 20.0 40.0 4 - M12x115 12392/3 3.7
3.5" BS10 Table AD
3.5" BS10 Tabel E
100 PN 10:16,
4" BS10 Tabel AD,
107.0 132.0 228.0 121.0 134.0 75.0 x 4.5 4" BS10 Table E, 4" AWWA 20.0 40.0 4 - M12x125 12392/4 4.4
C207 D, 100 AS2129 CD,
100 AS4087 E
125 PN10:16, 150 PN10:16
5" BS10 Table A, 5" BS10
Table DE, 6" BS10 Table A,
6" BS10 Table D, 6" BS10
132.0 158.0 281.5 150.0 134.0 75.0 x 5.0 20.0 40.0 4 - M12x125 12392/6 5.6
Table E, 6" AWWA C207 D,
125 AS2129 CD,
150 AS2129 CD,
125 AS4087 E, 150 AS4087 E
150 PN10:16,
6" BS10 Table A, 6" BS10 Table D,
158.0 184.0 281.2 173.0 134.0 75.0 x 5.0 6" AWWA, C207 D, 20.0 40.0 4 - M12x125 12392/7 6.0
150 AS4087 E, 150 AS2129 CD,
200 PN10:16, 8" BS10 Table AD,
189.0 212.0 336.5 202.0 133.0 75.0 x 5.0 8" AWWA C207 D, 200 25.0 40.0 4 - M12x125 12392/9 8.3
AS2129 CD, 200 AS4087 E
200 PN10:16, 8" BS10
218.0 244.0 337.8 225.0 134.0 75.0 x 5.0 Table AD, 8" AWWA C207 D, 25.0 40.0 4 - M12x125 12392/10 8.3
200 AS2129 CD
243.0 269.0 401.5 252.0 144.0 85.0 x 5.0 250 PN10:16, 250 AS4087 E 25.0 50.0 6 - M12x135 12392/11 10.9
266.0 295.0 402.1 277.0 146.0 85.0 x 5.0 250 PN10:16, 250 AS4087 E 25.0 50.0 6 - M12x135 12392/12 11.4
300 PN10:16,
315.0 349.0 457.8 329.0 155.0 100.0 x 5.0 12" BS10 Table D, 25.0 60.0 6 - M12x145 12392/14 14.8
300 AS2129 CD
DR3998_02_2008

Tel:+44 (0)1462 443322 ● Fax:+44 (0)1462 443311

Heldcn °RANE
A Crane Co. Company
46-48 Wilbury Way, Hitchin, Hertfordshire, SG4 0UD. United Kingdom

For further information on all products and services contact our Marketing Department.
 Helden MaxiFit
High Tolerance Mechanical Pipe Fittings
L
A

T
Coupling - Standard Sleeve

M
Setting Gap
Bolt torque 55-65Nm Maximum Gap
Spanner size A/F 19mm

Nominal Size Range Diameter Overall Sleeve Setting

Max Gap Bolts Gasket Weight
Size (mm) (mm) Length (mm) Length x Thickness Gap
(mm) No x Dia x Length Mould No. (kg)
(mm) Min Max M L (A) x (T) (mm)
DN40 47.9 59.5 149.5 190.0 100.0 x 4.5 20.0 40.0 2-M12x180 1637 3.1
DN50 57.0 74.0 154.5 185.0 95.0 x 4.5 20.0 40.0 4-M12x180 12392/1 3.0
DN65 63.0 85.0 173.5 185.0 95.0 x 4.5 20.0 40.0 4-M12x180 12392/2 3.6
DN80 85.0 107.0 195.5 185.0 95.0 x 4.5 20.0 40.0 4-M12x180 12392/3 4.1
DN100 107.0 132.0 224.5 185.0 95.0 x 4.5 20.0 40.0 4-M12x180 12392/4 4.8
DN125 132.0 158.0 254.5 185.0 95.0 x 5.0 20.0 40.0 4-M12x180 12392/6 6.0
DN150 158.0 184.0 280.5 190.0 95.0 x 5.0 20.0 40.0 4-M12x180 12392/7 6.9
DN175 189.0 212.0 306.5 230.0 130.0 x 5.0 25.0 50.0 4-M12x220 12392/9 9.4
DN200 218.0 244.0 342.5 230.0 130.0 x 5.0 25.0 50.0 4-M12x220 12392/10 10.9
DN225 243.0 269.0 367.5 230.0 130.0 x 5.0 25.0 50.0 6-M12x220 12392/11 12.4
DN250 266.0 295.0 399.5 230.0 130.0 x 5.0 25.0 50.0 6-M12x220 12392/12 14.6
DN300 315.0 349.0 462.5 235.0 130.0 x 5.0 25.0 50.0 8-M12x220 12392/14 19.4
Coupling - Long Sleeve
DN50 57.0 74.0 154.5 285.0 200.0 x 4.5 20.0 140.0 4 - M12x275 12392/1 4.2
DN65 63.0 85.0 173.5 285.0 190.0 x 4.5 20.0 130.0 4 - M12x275 12392/2 4.8
DN80 85.0 107.0 195.5 285.0 200.0 x 4.5 20.0 140.0 4 - M12x275 12392/3 5.7
DN100 107.0 132.0 224.5 285.0 190.0 x 4.5 20.0 130.0 4 - M12x275 12392/4 6.5
DN125 132.0 158.0 254.5 285.0 190.0 x 5.0 20.0 130.0 4 - M12x275 12392/6 8.2
DN150 158.0 184.0 280.5 285.0 190.0 x 5.0 20.0 130.0 4 - M12x275 12392/7 9.4
DN175 189.0 212.0 306.5 285.0 190.0 x 5.0 25.0 110.0 4 - M12x275 12392/9 11.1
DN200 218.0 244.0 342.5 285.0 190.0 x 5.0 25.0 110.0 4 - M12x275 12392/10 12.9
DN225 243.0 269.0 367.5 350.0 250.0 x 5.0 25.0 165.0 6 - M12x340 12392/11 16.9
DN250 266.0 295.0 399.5 350.0 250.0 x 5.0 25.0 165.0 6 - M12x340 12392/12 19.4
DN300 315.0 349.0 462.5 350.0 240.0 x 5.0 25.0 155.0 8 - M12x340 12392/14 24.8
L
A

Stepped Coupling T

N
M

Bolt torque 55-65Nm Setting Gap

Maximum Gap
Spanner size A/F 19mm
Size Range (mm) Overall Sleeve Setting
Diameter (mm) Max Gap Bolts Gasket Mould No. Weight
Small End Large End Length (mm) Length x Thickness Gap
(mm) No x Dia x Length (kg)
Min Max Min Max A B L (A) x (T) (mm) Small End Large End
57.0 74.0 63.0 85.0 154.5 173.5 210.0 110.0 x 4.5 20.0 40.0 4 - M12x200 12392/1 12392/2 3.5
57.0 74.0 85.0 107.0 154.5 195.5 210.0 110.0 x 4.5 20.0 40.0 4 - M12x200 12392/1 12392/3 3.9
63.0 85.0 85.0 107.0 173.5 195.5 210.0 110.0 x 4.5 20.0 40.0 4 - M12x200 12392/2 12392/3 4.2
85.0 107.0 107.0 132.0 195.5 224.5 210.0 110.0 x 4.5 20.0 40.0 4 - M12x200 12392/3 12392/4 4.9
107.0 132.0 132.0 158.0 224.5 254.5 220.0 120.0 x 4.5 20.0 40.0 4 - M12x210 12392/4 12392/6 6.2
132.0 158.0 158.0 184.0 254.5 280.5 220.0 120.0 x 5.0 20.0 40.0 4 - M12x210 12392/6 12392/7 7.2
158.0 184.0 189.0 212.0 280.5 306.5 230.0 130.0 x 5.0 25.0 50.0 4 - M12x220 12392/7 12392/9 8.8
189.0 212.0 218.0 244.0 306.5 342.5 230.0 130.0 x 5.0 25.0 50.0 4 - M12x220 12392/9 12392/10 10.4
218.0 244.0 243.0 269.0 366.5 367.5 230.0 130.0 x 5.0 25.0 50.0 4 - M12x220 12392/10 12392/11 12.0
243.0 269.0 266.0 295.0 367.5 399.5 230.0 130.0 x 5.0 25.0 50.0 6 - M12x220 12392/11 12392/12 13.8

Material Specification
Couplings, Stepped Couplings and Flange Adaptors Tee Bolts/Bolts
End Ring and Adaptor Body/Centre Sleeve Steel to BS EN ISO 898-1:1999 Property Class 4.8
Ductile Iron to BS EN 1563:1997 Grade EN GJS-450-10 Nuts
Gasket Steel to BS EN 4190:2001 Grade 4
EPDM compound Grade E to BS EN 681-1:1996, Type WA, WC Washers
Nitrile compound to Grade G BS EN 682:2002, Type G Stainless Steel to BS 1449:Part 2: 1983 Grade 304S15 Standard
DR3998_02_2008

C RA N E Tel:+44 (0)1462 443322 ● Fax:+44 (0)1462 443311

A Crane Co Company
46-48 Wilbury Way, Hitchin, Hertfordshire, SG4 0UD. United Kingdom

For further information on all products and services contact our Marketing Department.
 Bespoke Large
Diameter
Fittings to Suit Any Pipe Specification

PIPE CONNECTIONS, REPAIR & FLOW CONTROL PRODUCTS FOR THE UTILITIES INDUSTRY
 Large Diameter
Overview
Robust, Reliable, Proven Solution
for New Lay Pipes
Customer Specifications
The dedicated range is designed for use with new-lay pipes,
and other specified situations where the pipe material and
nominal sizes are known in advance. Customers can choose
from Helden’s standard range or have them custom made
to suit a range of diameters and working pressures. This
flexibility makes Helden the natural choice for most major
pipeline projects.
3 Helden Large Diameter
Design Liaison
Helden has worked with clients, consultants and contractors
all over the world, assisting in the selection of the product
most appropriate to each individual project. Such assistance
can include detailed design co-operation with specifying
engineers, site visits to aid successful installation, specially
designed products to suit project requirements, proof testing
in our comprehensive in-house test facility and handling of
the extensive documentation and inspection requirements
often associated with large projects.
Designed for Flexibility
For pipeline design and installation engineers, the
Helden large diameter couplings are extremely versatile.
Each coupling sleeve is internally barrelled, allowing
greater angular deflection. Ideal when accommodating
misaligned pipes.
Product Capability
Large diameter couplings and flange adaptors are available
in a wide range of sizes to suit virtually any customer
requirement. Products can be supplied to suit all standard
and non standard pipe diameters from DN350 and DN5000.
Stepped couplings join pipes of different external diameters
and flange adaptors can be supplied with flanges drilled to
any national or international standard, or to customers’ own
specification with a pressure up to PN100.
Approvals
All products are designed and manufactured under quality
management systems certified to ISO 9001 and conform
to the American Water Works Association’s specification
Pipe Materials
Telephone: +44 (0)1462 443322
Large Diameter Couplings & Flange Adaptors
Product Design Benefits

Simple to Fit
Simple installation in any weather and trench conditions,
even underwater!

Mechanical Couplings & Flange Adaptors

Long Life Expectancy
Elastomeric sealing gaskets are designed to have at least
a 50 year lifespan.

Dedicated
Corrosion Protection
Metal components are coated with Rilsan Nylon 11 which
is WRAS approved for use with potable water. The nuts and
bolts are Sheraplex coated to WIS 4-52-03, offering long term
protection to corrosion, impact and abrasion and therefore
ensures continued reliable performance.

Customer Benefits

➤ Couplings can absorb up to 10mm expansion and contraction, ➤ Flange adaptors are often
flange adaptors up to 5mm which allows for movement on used to permit dismantling
bridge crossings, in chambers and pump stations. Often of valves in flanged
eliminates the need for special expansion joints. pipe systems.

➤ Couplings can offer up to 6° of angular deflection, flange
adaptors 3° - to allow for the connection of misaligned pipes;
take up ground settlement at structures; lay pipes to large
radius bends.
➤ The standard finish for all Helden products is black Rilsan
Nylon 11, which is highly resistant to impact, corrosion,
abrasion and chemical attack. However, other coatings such
as shopcoat, hot dip galvanising, zinc spray and epoxy coating
can be supplied as required.

www.helden-web.com Helden Large Diameter 4

 Large Diameter Couplings OD355.6 - 738
Specifications
L X
Helden manufacture couplings to any pipe OD and working pressure, with those tabled
being the more popular products.
A
Pressure - Working Pressure = As Noted in table (Test Pressure = 1.5 x W.P.)
Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large diameter dedicated coupling products
OD’s - If the product required is not in the table contact Helden who can provide
relevant information.
Dedicated Couplings DO NOT resist end load - adequate restraint must be provided C

Tolerance Dimensions (mm) Min Max

Pipe OD Pipe for Distance Coupling No.
Bolt Working
Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Pressure Mould
(mm) Material Bolts Diameter Overall Length Gap Gap (kg)
Type (mm) (bar) No.
+ - A C (mm) X (mm) X
355.6 Steel 1.6 1.6 LO2 6 M12 x 235 23.2 446 243 25 50 J51LS 19.6
355.6 uPVC 1.6 1.6 LO2 6 M12 x 235 23.2 446 243 25 50 J51LS 19.6
358.6 Coated Steel 1.6 1.6 LO2 6 M12 x 235 23.0 450 243 25 50 J51LS 19.7
378 DI 2.7 3.5 LO2 8 M12 x 235 29.2 469 243 25 50 J52LS 21.1
406.4 Steel 1.6 1.6 LO2 8 M12 x 235 27.2 497 243 25 50 J53LS 22.4
406.4 uPVC 1.6 1.6 LO2 8 M12 x 235 27.2 497 243 25 50 J53LS 22.4
408.4 Coated Steel 1.6 1.6 LO2 8 M12 x 235 27.0 499 243 25 50 J53LS 22.5
409.4 Coated Steel 1.6 1.6 LO2 8 M12 x 235 27.0 500 243 25 50 J53LS 22.6
429 DI 2.8 4 LO2 8 M12 x 235 25.8 520 243 25 50 J54LS 23.6
457 Steel 1.6 1.6 LO2 8 M12 x 235 24.2 548 243 25 50 J55LS 24.9
457 uPVC 1.6 1.6 LO2 8 M12 x 235 24.2 548 243 25 50 J55LS 24.9
460 Coated Steel 1.6 1.6 LO2 8 M12 x 235 24.1 551 243 25 50 J55LS 25.0
480 DI 2.9 4 LO2 8 M12 x 235 23.1 571 243 25 50 J56LS 26.0
480 DI 2.9 4 LO2 10 M12 x 235 28.9 571 243 25 50 J56LS 26.5
508 Steel 1.6 1.6 LO2 10 M12 x 235 27.4 598 243 25 50 J57LS 27.8
508 uPVC 1.6 1.6 LO2 10 M12 x 235 27.4 598 243 25 50 J57LS 27.8
511 Coated Steel 1.6 1.6 LO2 10 M12 x 235 27.2 602 243 25 50 J57LS 27.9
532 DI 3 4 LO2 10 M12 x 235 26.1 624 243 25 50 J58LS 29.0
559 Steel 1.6 1.6 LO2 10 M12 x 235 24.9 649 243 25 50 J59LS 30.2
559 uPVC 1.6 1.6 LO2 10 M12 x 235 24.9 649 243 25 50 J59LS 30.2
610 Steel 1.6 1.6 LO2 10 M12 x 235 22.9 700 243 25 50 J60LS 32.7
610 uPVC 1.9 1.6 LO2 10 M12 x 235 22.9 700 243 25 50 J60LS 32.7
613 Coated Steel 1.6 1.6 LO2 10 M12 x 235 22.8 703 243 25 50 J60LS 32.8
635 DI 3.2 4.5 LO2 10 M12 x 235 22.0 726 243 25 50 J61LS 33.9
635 DI 3.2 4.5 LO2 12 M12 x 235 25.2 726 243 25 50 J61LS 34.3
660 Steel 1.6 1.6 LO2 12 M12 x 235 24.3 751 243 25 50 J61LS 35.5
711 Steel 1.6 1.6 LO2 12 M12 x 235 22.6 802 243 25 50 J63LS 37.9
714 Coated Steel 1.6 1.6 LO2 12 M12 x 235 22.4 805 243 25 50 J63LS 38.1
738 DI 3.4 4.5 LO2 12 M12 x 235 21.7 830 243 25 50 J63LS 39.3

Materials & Relevant Standards

Centre Sleeve/End Rings Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G (other materials available on request)
Coatings
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

5 Helden Large Diameter Telephone: +44 (0)1462 443322

Large Diameter Couplings OD738 - 2032
Specifications
L X
Helden manufacture couplings to any pipe OD and working pressure, with those tabled
being the more popular products.
A
Pressure - Working Pressure = As Noted in table (Test Pressure = 1.5 x W.P.)
Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large diameter dedicated coupling products
OD’s - If the product required is not in the table contact Helden who can provide
relevant information.
Dedicated Couplings DO NOT resist end load - adequate restraint must be provided C

Mechanical Couplings & Flange Adaptors

Tolerance Dimensions (mm) Min Max
Pipe OD Pipe for Distance Coupling No.
Bolt Working
Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Pressure Mould
(mm) Material Bolts Diameter Overall Length Gap Gap (kg)
Type (mm) (bar) No.
+ - A C (mm) X (mm) X
738 DI 3.4 4.5 YF2 10 M16 x 265 28.2 849 276 38 76 J63LS 69.3
762 Steel 1.6 1.6 LO2 12 M12 x 235 21.0 852 243 25 50 J64LS 40.4
813 Steel 1.6 1.6 LO2 14 M12 x 235 19.8 903 243 25 50 J65LS 43.3
816 Coated Steel 1.6 1.6 LO2 14 M12 x 235 19.7 906 243 25 50 J65LS 43.4
842 DI 1 4.5 LO2 14 M12 x 235 18.9 931 243 25 50 J65LS 44.6
842 DI 1 4.5 YF2 12 M16 x 265 25.0 950 276 38 76 J65LS 78.7
842 DI 1 4.5 A2E 14 M16 x 265 29.1 965 276 38 76 J65LS 103.4
864 Steel 1.6 1.6 LO2 14 M12 x 235 17.9 955 243 25 50 J66LS 45.7
914 Steel 1.6 1.6 LO2 14 M12 x 235 16.0 1005 243 25 50 J67LS 48.2
916 Coated Steel 1.6 1.6 LO2 14 M12 x 235 16.0 1007 243 25 50 J67LS 48.3
945 DI 1 5 YF2 12 M16 x 265 22.0 1054 276 38 76 J70LS 87.5
945 DI 1 5 A2E 14 M16 x 265 25.9 1069 276 38 76 J70LS 115.0
1016 Steel 1.6 1.6 YF2 14 M16 x 265 19.6 1125 276 38 76 J71LS 94.3
1019 Coated Steel 1.6 1.6 YF2 14 M16 x 265 19.4 1129 276 38 76 J71LS 94.6
1048 DI 1 5 YF2 14 M16 x 265 18.4 1156 276 38 76 J71LS 96.9
1048 DI 1 5 A2E 16 M16 x 265 26.8 1171 276 38 76 J71LS 127.1
1067 Steel 1.6 1.6 YF2 14 M16 x 265 17.7 1177 276 38 76 J72LS 98.6
1118 Steel 1.6 1.6 YF2 14 M16 x 265 16.2 1227 276 38 76 J73LS 102.9
1152 DI 1 6 A2E 16 M16 x 265 24.4 1275 276 38 76 J121M 138.7

Dedicated
1219 Steel 1.6 1.6 A2E 16 M16 x 265 23.0 1343 276 38 76 J121M 146.3
1222 Coated Steel 1.6 1.6 A2E 16 M16 x 265 23.0 1347 276 38 76 J121M 146.6
1255 DI 1 6 A2E 18 M16 x 265 25.2 1378 276 38 76 J122M 151.0
1422 Steel 1.6 3 A2E 20 M16 x 265 24.5 1546 276 38 76 J125M 170.5
1462 DI 1 7 A2E 20 M16 x 265 23.8 1585 276 38 76 J125M 174.8
1620 Steel 3 3 A2E 24 M16 x 265 20.3 1745 276 38 76 J127M 192.4
1626 Coated Steel 3 3 A2E 24 M16 x 265 20.2 1751 276 38 76 J127M 194.2
1668 DI 1 7 A2E 24 M16 x 265 19.2 1791 276 38 76 J128M 199.4
1829 Steel 3 3 A2E 24 M16 x 265 16.0 1954 276 38 76 J130M 217.5
2032 Steel 3 3 XSXG 36 M16 x 400 22.1 2167 411 57 114 J186H 418.6

Materials & Relevant Standards

Centre Sleeve/End Rings Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G (other materials available on request)
Coatings
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com Helden Large Diameter 6

 Large Diameter Stepped Couplings OD355.6 - 1220
Specifications Expanded Sleeve Stepped Couplings Stepped Coupling With Make Up Ring

C C

If the product required is not in the table contact Helden who can provide relevant
information
L X L X
Pressure - Working Pressure = As Noted in table (Test Pressure = 1.5 x W.P.)
Notes - LO2 / YF2 / A2E / A2H / XSXG = Section names for large diameter A A1 A A1
dedicated stepped coupling products
OD’s - If the product required is not in the table contact Helden who can
provide relevant information.
Dedicated Couplings DO NOT resist end load - adequate restraint must be provided

Pipe

Tolerance Tolerance Dimensions (mm) Min Max

for Distance for Distance Bolt Working Setting Setting Gasket
Pipe OD Material Material Coupling No. Weight
(mm) L (mm) L Dia x Length Pressure Diameter Diameter Overall Gap Gap Mould
(mm) 1 2 Section Type Bolts Length (mm) (mm) (kg)
(mm) (bar) A A1 No.
+ - + - C X X
355.6 378 Steel 1.6 1.6 DI 2.7 3.5 LO2 8 M12 x 235 29.2 446 469 243 25 50 J51LS / J52LS 20.7
406.4 429 Steel 1.6 1.6 DI 2.8 4 LO2 8 M12 x 235 25.7 497 520 243 25 50 J53LS / J54LS 23.1
457 480 Steel 1.6 1.6 DI 2.9 4 LO2 8 M12 x 235 23.1 548 571 243 25 50 J55LS / J56LS 25.6
480 508 DI 2.9 4 Steel 1.6 1.6 LO2 10 M12 x 235 27.3 571 598 243 25 50 J56LS / J57LS 27.3
508 532 Steel 1.6 1.6 DI 3 4 LO2 10 M12 x 235 26.1 598 624 243 25 50 J57LS / J58LS 28.6
610 635 Steel 1.6 1.6 DI 3.2 4.5 LO2 10 M12 x 235 22.0 700 726 243 25 50 J60LS / J61LS 33.6
711 738 Steel 1.6 1.6 DI 3.4 4.5 LO2 12 M12 x 235 21.7 802 830 243 25 50 J63LS / J63LS 39.0
Cast Iron
738 747 DI 3.4 4.5 3.3 3.3 LO2 12 M12 x 235 21.3 830 839 243 25 50 J63LS / J63LS 39.4
CD

Cast Iron
738 755 DI 3.4 4.5 3.3 3.3 LO2 12 M12 x 235 21.2 830 847 243 25 50 J63LS / J65LS 39.9
AB
813 842 Steel 1.6 1.6 DI 1 4.5 LO2 14 M12 x 235 18.8 903 931 243 25 50 J65LS / J65LS 44.4
Cast Iron
826 842 3.3 3.3 DI 1 4.5 LO2 14 M12 x 235 18.8 918 931 243 25 50 J65LS / J65LS 44.3
CD

Cast Iron LO3

842 886 DI 1 4.5 3.3 3.3 14 M12 x 340 17.0 931 978 348 25 150 J65LS / J66LS 62.7
AB (LONG SLEEVE)

Cast Iron
906 945 3.3 3.3 DI 1 5 YF2 12 M16 x 265 22.0 1017 1054 276 38 76 J67LS / J70LS 86.5
CD
914 945 Steel 1.6 1.6 DI 1 5 YF2 12 M16 x 265 22.0 1024 1054 276 38 76 J67LS / J70LS 86.5
Cast Iron
945 964 DI 1 5 3.3 3.3 YF2 12 M16 x 265 21.6 1054 1075 276 38 76 J70LS / J70LS 88.3
AB
1016 1048 Steel 1.6 1.6 DI 1 5 YF2 14 M16 x 265 18.3 1125 1156 276 38 76 J71LS / J71LS 95.9
Cast Iron
1121 1152 3.3 3.3 DI 1 6 A2E 16 M16 x 265 24.3 1247 1275 276 38 76 J120M / J121M 137.6
AB
1220 1255 Steel 1.6 1.6 DI 1 6 A2E 18 M16 x 265 25.2 1344 1378 276 38 76 J120M / J132M 150.1

Materials & Relevant Standards

Centre Sleeve/End Rings Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G
Coatings
(other materials available on request)
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

7 Helden Large Diameter Telephone: +44 (0)1462 443322

 Australia - Adelaide

Desalination Plant
Transfer Pipeline
Large Diameter Flange Adaptor - DN1600

Mechanical Couplings & Flange Adaptors

Dedicated
Project
The Desalination Plant will have a
capacity of up to 100 gigalitres and
will provide Adelaide with up to half
its annual water requirement. The
huge size of the plant will be powered
by sustainable energy sources and
will ensure that the majority of the
water supply is sourced from the sea
with lesser reliance placed on the
River Murray basin.

Client
South Australian Water
& South Australian Government

Contractor
McConnell Dowell

Distributor
Philmac

www.helden-web.com Helden Large Diameter 8

 Large Diameter Flange Adaptors OD355.6 - 457
Specifications
C
If the product required is not in the table contact Helden who can provide relevant information
Pressure - In accordance with rating for flange drilling
Notes - The prices for these products DO NOT include flange connecting bolts and flange gasket.
When ordering Dedicated FA’s, ensure Pipe O.D./Flange Nominal Size/Flange Drilling
are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted X
OD’s - Helden manufacture flange adaptors to any pipe OD and flange drilling,
with those tabled being the more popular products.
Dedicated Flange Adaptors DO NOT resist end load - adequate restraint must be provided
A1 A
Key to End Ring Notching
Tied Rods - Certain pipe OD’s & flange drilling require the notching of end rings
to accommodate tie rods - see table for details
None = Standard product without notches - Tie rods will clash with end ring
Not Required = Tie rods clear end ring - Notching not required
X Notches = End ring notched to accommodate “X” no. tie rods
The number of notches stated assumes the use of high tensile
strength tie rods. Min yield = 725 N/mm2 T

Tolerance Flange Details Number of Flange Min Max

Pipe OD Pipe for Distance FA BS EN 1092-1 Notches No.
Bolt Dimensions Flange Overall Flange Flange
Holes Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Diameter OD Length Thickness Holes Mould
(mm) Material in End Ring Bolts Diameter Gap Gap (kg)
Type (mm) (mm) A A1 C T No. No.
+ - Nominal Drilling if Required (mm) (mm) X (mm) X
355.6 Steel 1.6 1.6 LO2 350 PN10 4 8 M12 x 140 446 505 148 18 16 23 25 50 J51LS 22.8
355.6 uPVC 1.6 1.6 LO2 350 PN10 4 8 M12 x 140 446 505 148 18 16 23 25 50 J51LS 22.8
355.6 Steel 1.6 1.6 LO2 350 PN16 4 8 M12 x 140 446 520 148 18 16 28 25 50 J51LS 24.1
355.6 uPVC 1.6 1.6 LO2 350 PN16 4 8 M12 x 140 446 520 148 18 16 28 25 50 J51LS 24.1
355.6 Steel 1.6 1.6 LO2 350 PN25 - 8 M12 x 140 446 555 155 25 16 34 25 50 J51LS 34.4
358.6 Coated Steel 1.6 1.6 LO2 350 PN16 4 8 M12 x 140 450 520 148 18 16 28 25 50 J51LS 23.9
378 DI 2.7 3.5 LO2 350 PN10 8 8 M12 x 140 469 505 148 18 16 23 25 50 J52LS 21.3
378 DI 2.7 3.5 LO2 350 PN16 8 8 M12 x 140 469 520 148 18 16 28 25 50 J52LS 22.5
378 DI 2.7 3.5 LO2 350 PN25 8 8 M12 x 140 469 555 155 25 16 34 25 50 J52LS 32.2
406.4 Steel 1.6 1.6 LO2 400 PN10 4 8 M12 x 140 497 565 148 18 16 28 25 50 J53LS 26.3
406.4 uPVC 1.6 1.6 LO2 400 PN10 4 8 M12 x 140 497 565 148 18 16 28 25 50 J53LS 26.3
406.4 Steel 1.6 1.6 LO2 400 PN16 4 8 M12 x 140 497 580 148 18 16 31 25 50 J53LS 27.9
406.4 uPVC 1.6 1.6 LO2 400 PN16 4 8 M12 x 140 497 580 148 18 16 31 25 50 J53LS 27.9
406.4 Steel 1.6 1.6 LO2 400 PN25 - 8 M12 x 140 497 620 155 25 16 37 25 50 J53LS 40.7
409.4 Coated Steel 1.6 1.6 LO2 400 PN16 4 8 M12 x 140 500 580 148 18 16 31 25 50 J53LS 27.7
429 DI 2.8 4 LO2 400 PN10 8 8 M12 x 140 520 565 148 18 16 28 25 50 J54LS 24.5
429 DI 2.8 4 LO2 400 PN16 8 8 M12 x 140 520 580 148 18 16 31 25 50 J54LS 26.2
429 DI 2.8 4 LO2 400 PN25 8 8 M12 x 140 520 620 155 25 16 37 25 50 J54LS 38.2
451 PVC 1.6 1.6 LO2 450 PN16 - 10 M12 x 140 541 640 155 25 20 31 25 50 J55LS 45.2
451 Hep30 0 1 LO2 450 PN16 - 10 M12 x 140 541 640 155 25 20 31 25 50 J55LS 45.2
457 Steel 1.6 1.6 LO2 450 PN10 5 10 M12 x 140 548 615 153 23 20 28 25 50 J55LS 33.5
457 uPVC 1.6 1.6 LO2 450 PN10 5 10 M12 x 140 548 615 153 23 20 28 25 50 J55LS 33.5
457 Steel 1.6 1.6 LO2 450 PN16 - 10 M12 x 140 548 640 153 23 20 31 25 50 J55LS 37.5
457 uPVC 1.6 1.6 LO2 450 PN16 - 10 M12 x 140 548 640 153 23 20 31 25 50 J55LS 37.5
457 Steel 1.6 1.6 LO2 450 PN25 - 10 M12 x 140 548 670 155 25 20 37 25 50 J55LS 44.4

Materials & Relevant Standards

Flange/End Ring Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G
Coatings
(other materials available on request)
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

9 Helden Large Diameter Telephone: +44 (0)1462 443322

Large Diameter Flange Adaptors OD450 - 711
Specifications
C
If the product required is not in the table contact Helden who can provide relevant information
Pressure - In accordance with rating for flange drilling
Notes - The prices for these products DO NOT include flange connecting bolts and flange gasket.
When ordering Dedicated FA’s, ensure Pipe O.D./Flange Nominal Size/Flange Drilling
are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted X
OD’s - Helden manufacture flange adaptors to any pipe OD and flange drilling,
with those tabled being the more popular products.
Dedicated Flange Adaptors DO NOT resist end load - adequate restraint must be provided

Mechanical Couplings & Flange Adaptors

A1 A
Key to End Ring Notching
Tied Rods - Certain pipe OD’s & flange drilling require the notching of end rings
to accommodate tie rods - see table for details
None = Standard product without notches - Tie rods will clash with end ring
Not Required = Tie rods clear end ring - Notching not required
X Notches = End ring notched to accommodate “X” no. tie rods
The number of notches stated assumes the use of high tensile
strength tie rods. Min yield = 725 N/mm2 T

Tolerance Flange Details Number of Flange Min Max

Pipe OD Pipe for Distance FA BS EN 1092-1 Notches No.
Bolt Dimensions Flange Overall Flange Flange
Holes Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Diameter OD Length Thickness Holes Mould
(mm) Material in End Ring Bolts Diameter Gap Gap (kg)
Type (mm) (mm) A A1 C T No. No.
+ - Nominal Drilling if Required (mm) (mm) X (mm) X
460 Coated Steel 1.6 1.6 LO2 450 PN16 5 10 M12 x 140 551 640 153 23 20 31 25 50 J55LS 37.2
480 DI 2.9 4 LO2 450 PN10 10 10 M12 x 140 571 615 153 23 20 28 25 50 J56LS 30.7
480 DI 2.9 4 LO2 450 PN16 10 10 M12 x 140 571 640 153 23 20 31 25 50 J56LS 34.7
480 DI 2.9 4 LO2 450 PN25 10 10 M12 x 140 571 670 155 25 20 37 25 50 J56LS 41.4
500 Metric PVC 1.6 1.6 LO2 500 PN16 - 10 M12 x 140 590 715 155 25 20 34 25 50 J57LS 49.3
508 Steel 1.6 1.6 LO2 500 PN10 5 10 M12 x 140 598 670 153 23 20 28 25 50 J57LS 37.7
508 uPVC 1.6 1.6 LO2 500 PN10 5 10 M12 x 140 598 670 153 23 20 28 25 50 J57LS 37.7
508 Steel 1.6 1.6 LO2 500 PN16 - 10 M12 x 140 598 715 153 23 20 34 25 50 J57LS 45.5
508 uPVC 1.6 1.6 LO2 500 PN16 - 10 M12 x 140 598 715 153 23 20 34 25 50 J57LS 45.5
508 Steel 1.6 1.6 LO2 500 PN25 - 10 M12 x 140 598 730 155 25 20 37 25 50 J57LS 50.9
511 Coated Steel 1.6 1.6 LO2 500 PN10 5 10 M12 x 140 602 670 153 23 20 28 25 50 J57LS 37.3
511 Coated Steel 1.6 1.6 LO2 500 PN16 - 10 M12 x 140 602 715 153 23 20 34 25 50 J57LS 45.1

Dedicated
532 DI 3 4 LO2 500 PN10 10 10 M12 x 140 624 670 153 23 20 28 25 50 J58LS 34.3
532 DI 3 4 LO2 500 PN16 10 10 M12 x 140 624 715 153 23 20 34 25 50 J58LS 42.2
532 DI 3 4 LO2 500 PN25 10 10 M12 x 140 624 730 155 25 20 37 25 50 J58LS 47.4
610 Steel 1.6 1.6 LO2 600 PN10 5 10 M12 x 140 700 780 153 23 20 31 25 50 J60LS 45.9
610 uPVC 1.9 1.6 LO2 600 PN10 5 10 M12 x 140 700 780 153 23 20 31 25 50 J60LS 45.9
610 Steel 1.6 1.6 LO2 600 PN16 - 10 M12 x 140 700 840 153 23 20 37 25 50 J60LS 58.5
610 uPVC 1.9 1.6 LO2 600 PN16 - 10 M12 x 140 700 840 153 23 20 37 25 50 J60LS 58.5
610 Steel 1.6 1.6 LO2 600 PN25 - 10 M12 x 140 700 845 155 25 20 40 25 50 J60LS 62.7
613 Coated Steel 1.6 1.6 LO2 600 PN16 - 10 M12 x 140 703 840 153 23 20 37 25 50 J60LS 58.0
635 DI 3.2 4.5 LO2 600 PN10 10 10 M12 x 140 726 780 153 23 20 31 25 50 J61LS 41.6
635 DI 3.2 4.5 LO2 600 PN16 - 10 M12 x 140 726 840 153 23 20 37 25 50 J61LS 54.5
635 DI 3.2 4.5 LO2 600 PN25 10 10 M12 x 140 726 845 155 25 20 40 25 50 J61LS 58.3
711 Steel 1.6 1.6 LO2 700 PN10 - 12 M12 x 140 802 895 153 23 24 31 25 50 J63LS 56.1

Materials & Relevant Standards

Flange/End Ring Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G
Coatings
(other materials available on request)
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com Helden Large Diameter 10

 Large Diameter Flange Adaptors OD711 - 1048
Specifications
C
If the product required is not in the table contact Helden who can provide relevant information
Pressure - In accordance with rating for flange drilling
Notes - The prices for these products DO NOT include flange connecting bolts and flange gasket.
When ordering Dedicated FA’s, ensure Pipe O.D./Flange Nominal Size/Flange Drilling
are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted X
OD’s - Helden manufacture flange adaptors to any pipe OD and flange drilling,
with those tabled being the more popular products.
Dedicated Flange Adaptors DO NOT resist end load - adequate restraint must be provided
A1 A
Key to End Ring Notching
Tied Rods - Certain pipe OD’s & flange drilling require the notching of end rings
to accommodate tie rods - see table for details
None = Standard product without notches - Tie rods will clash with end ring
Not Required = Tie rods clear end ring - Notching not required
X Notches = End ring notched to accommodate “X” no. tie rods
The number of notches stated assumes the use of high tensile
strength tie rods. Min yield = 725 N/mm2 T

Tolerance Flange Details Number of Flange Min Max

Pipe OD Pipe for Distance FA BS EN 1092-1 Notches No.
Bolt Dimensions Flange Overall Flange Flange
Holes Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Diameter OD Length Thickness Holes Mould
(mm) Material in End Ring Bolts Diameter Gap Gap (kg)
Type (mm) (mm) A A1 C T No. No.
+ - Nominal Drilling if Required (mm) (mm) X (mm) X
711 Steel 1.6 1.6 LO2 700 PN16 6 12 M12 x 140 802 910 153 23 24 37 25 50 J63LS 58.5
711 Steel 1.6 1.6 LO2 700 PN25 - 12 M12 x 140 802 960 155 25 24 43 25 50 J63LS 74.2
714 Coated Steel 1.6 1.6 LO2 700 PN16 6 12 M12 x 140 805 910 153 23 24 37 25 50 J63LS 58.0
738 DI 3.4 4.5 LO2 700 PN10 12 12 M12 x 140 830 895 153 23 24 31 25 50 J63LS 50.8
738 DI 3.4 4.5 LO2 700 PN16 12 12 M12 x 140 830 910 153 23 24 37 25 50 J63LS 53.1
738 DI 3.4 4.5 YF2 700 PN25 12 12 M16 x 160 830 960 169 25 24 43 32 76 J63LS 83.5
813 Steel 1.6 1.6 LO2 800 PN10 - 12 M12 x 140 903 1015 153 23 24 34 25 50 J65LS 68.2
813 Steel 1.6 1.6 LO2 800 PN16 - 12 M12 x 140 903 1025 153 23 24 40 25 50 J65LS 69.6
813 Steel 1.6 1.6 YF2 800 PN25 - 12 M16 x 160 922 1085 169 25 24 49 32 76 J65LS 106.5
816 Coated Steel 1.6 1.6 LO2 800 PN16 6 12 M12 x 140 906 1025 153 23 24 40 25 50 J65LS 68.9
842 DI 1 4.5 LO2 800 PN10 12 12 M12 x 40 931 1015 153 23 24 34 25 50 J65LS 62.2
842 DI 1 4.5 LO2 800 PN16 12 12 M12 x 140 931 1025 153 23 24 40 25 50 J65LS 63.4
842 DI 1 4.5 YF2 800 PN25 12 12 M16 x 160 950 1085 169 25 24 49 32 76 J65LS 100.0
914 Steel 1.6 1.6 LO2 900 PN10 - 14 M12 x 140 1005 1115 155 25 28 34 25 50 J67LS 79.8
914 Steel 1.6 1.6 LO2 900 PN16 7 14 M12 x 140 1005 1125 155 25 28 40 25 50 J67LS 81.3
914 Steel 1.6 1.6 A2E 900 PN25 7 14 M16 x 160 1038 1185 182 38 28 49 32 76 J117M 168.6
916 Coated Steel 1.6 1.6 LO2 900 PN16 7 14 M12 x 140 1007 1125 155 25 28 40 25 50 J67LS 80.8
945 DI 1 5 YF2 900 PN10 14 14 M16 x 160 1054 1115 169 25 28 34 32 76 J70LS 89.3
945 DI 1 5 YF2 900 PN16 14 14 M16 x 160 1054 1125 169 25 28 40 32 76 J70LS 90.8
945 DI 1 5 A2E 900 PN25 14 14 M16 x 160 1069 1185 182 38 28 49 32 76 J118M 156.1
1016 Steel 1.6 1.6 YF2 1000 PN10 7 14 M16 x 160 1125 1230 169 25 28 37 32 76 J71LS 112.4
1016 Steel 1.6 1.6 YF2 1000 PN16 7 14 M16 x 160 1125 1255 169 25 28 43 32 76 J71LS 119.8
1016 Steel 1.6 1.6 A2E 1000 PN25 - 14 M16 x 160 1140 1320 182 38 28 56 32 76 J119M 202.2
1019 Coated Steel 1.6 1.6 YF2 1000 PN16 7 14 M16 x 160 1129 1255 169 25 28 43 32 76 J71LS 118.9
1048 DI 1 5 YF2 1000 PN10 14 14 M16 x 160 1156 1230 169 25 28 37 32 76 J71LS 102.9

Materials & Relevant Standards

Flange/End Ring Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G
Coatings
(other materials available on request)
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

11 Helden Large Diameter Telephone: +44 (0)1462 443322

Large Diameter Flange Adaptors OD1048 - 1663
Specifications
C
If the product required is not in the table contact Helden who can provide relevant information
Pressure - In accordance with rating for flange drilling
Notes - The prices for these products DO NOT include flange connecting bolts and flange gasket.
When ordering Dedicated FA’s, ensure Pipe O.D./Flange Nominal Size/Flange Drilling
are ALL specified LO2/YF2/A2E flange adaptors are supplied unfitted X
OD’s - Helden manufacture flange adaptors to any pipe OD and flange drilling,
with those tabled being the more popular products.
Dedicated Flange Adaptors DO NOT resist end load - adequate restraint must be provided

Mechanical Couplings & Flange Adaptors

A1 A
Key to End Ring Notching
Tied Rods - Certain pipe OD’s & flange drilling require the notching of end rings
to accommodate tie rods - see table for details
None = Standard product without notches - Tie rods will clash with end ring
Not Required = Tie rods clear end ring - Notching not required
X Notches = End ring notched to accommodate “X” no. tie rods
The number of notches stated assumes the use of high tensile
strength tie rods. Min yield = 725 N/mm2 T

Tolerance Flange Details Number of Flange Min Max

Pipe OD Pipe for Distance FA BS EN 1092-1 Notches No.
Bolt Dimensions Flange Overall Flange Flange
Holes Setting Setting
Gasket
Weight
(mm) L Section Dia x Length Diameter OD Length Thickness Holes Mould
(mm) Material in End Ring Bolts Diameter Gap Gap (kg)
Type (mm) (mm) A A1 C T No. No.
+ - Nominal Drilling if Required (mm) (mm) X (mm) X
1048 DI 1 5 YF2 1000 PN16 14 14 M16 x 160 1156 1255 169 25 28 43 32 76 J71LS 110.4
1048 DI 1 5 A2E 1000 PN25 14 14 M16 x 160 1171 1320 182 38 28 56 32 76 J119M 188.3
1118 Steel 1.6 1.6 YF2 1100 PN10 - 16 M16 x 160 1227 1340 169 25 32 37 32 76 J73LS 126.0
1118 Steel 1.6 1.6 YF2 1100 PN16 8 16 M16 x 160 1227 1355 169 25 32 43 32 76 J73LS 129.8
1118 Steel 1.6 1.6 A2E 1100 PN25 - 16 M16 x 160 1242 1420 182 38 32 56 32 76 J120M 218.1
1121 Coated Steel 1.6 1.6 YF2 1100 PN16 8 16 M16 x 160 1231 1355 169 25 32 43 32 76 J73LS 128.7
1152 DI 1 6 A2E 1100 PN10 16 16 M16 x 160 1275 1340 182 38 32 37 32 76 J121M 162.6
1152 DI 1 6 A2E 1100 PN16 16 16 M16 x 160 1275 1355 182 38 32 43 32 76 J121M 168.0
1152 DI 1 6 A2E 1100 PN25 16 16 M16 x 160 1275 1420 182 38 32 56 32 76 J121M 201.6
1219 Steel 1.6 1.6 YF2 1200 PN10 - 16 M16 x 160 1329 1455 169 25 32 40 32 76 J74LS 141.8
1219 Steel 1.6 1.6 A2E 1200 PN16 8 16 M16 x 160 1343 1485 182 38 32 49 32 76 J121M 217.4
1219 Steel 1.6 1.6 A2E 1200 PN25 - 16 M16 x 160 1343 1530 182 38 32 56 32 76 J121M 243.5

Dedicated
1222 Coated Steel 1.6 1.6 A2E 1200 PN16 8 16 M16 x 160 1347 1485 182 38 32 49 32 76 J121M 215.8
1255 DI 1 6 A2E 1200 PN10 16 16 M16 x 160 1378 1455 182 38 32 40 32 76 J122M 183.0
1255 DI 1 6 A2E 1200 PN16 16 16 M16 x 160 1378 1485 182 38 32 49 32 76 J122M 197.6
1255 DI 1 6 A2E 1200 PN25 16 16 M16 x 160 1378 1530 182 38 32 56 32 76 J122M 224.8
1422 Steel 1.6 3 A2E 1400 PN10 9 18 M16 x 160 1546 1675 182 38 36 43 32 76 J125M 245.5
1422 Steel 1.6 3 A2E 1400 PN16 9 18 M16 x 160 1546 1685 182 38 36 49 32 76 J125M 248.7
1426 Coated Steel 1.6 3 A2E 1400 PN16 9 18 M16 x 160 1550 1685 182 38 36 49 32 76 J125M 246.1
1462 DI 1 7 A2E 1400 PN10 18 18 M16 x 160 1585 1675 182 38 36 43 32 76 J125M 220.1
1462 DI 1 7 A2E 1400 PN16 18 18 M16 x 160 1585 1685 182 38 36 49 32 76 J125M 223.3
1620 Steel 3 3 A2E 1600 PN10 - 20 M16 x 160 1745 1915 182 38 40 49 32 76 J127M 309.3
1620 Steel 3 3 A2E 1600 PN16 - 20 M16 x 160 1745 1930 182 38 40 56 32 76 J127M 315.9
1626 Coated Steel 3 3 A2E 1600 PN16 - 20 M16 x 160 1751 1930 182 38 40 56 32 76 J127M 311.3
1668 DI 1 7 A2E 1600 PN10 20 20 M16 x 160 1791 1915 182 38 40 49 32 76 J128M 275.2
1668 DI 1 7 A2E 1600 PN16 20 20 M16 x 160 1791 1930 182 38 40 56 32 76 J128M 281.3

Materials & Relevant Standards

Flange/End Ring Gaskets: LO2/LO3/YF2/YF3
Steel to BS EN10025-2:2004 Grade S275JR Rubber 80 IRHD Moulded Compound to BS EN681-1:1996 Type
Bolts/Studs/Nuts/Washers WA,WC,WG or BS EN682:2002, Type G
(other materials available on request)
Bolts/Studs - Steel to BS EN ISO898-1:2009 Property Class 4.8
Nuts - Steel to BS4190:2001 Grade 4 Gaskets: A2E/A2H/XSXG
Washers - Stainless Steel to BS1449:Part 2:1983 Grade 304S15 Rubber 70 IRHD Moulded Compound to BS EN681-1:1996 Type WA, WC,
WG or BS EN682:2002, Type G
Coatings
(other materials available on request)
Body, Flange & End Ring - Rilsan Nylon 11 to WIS 4-52-01 Part 1
Nuts and Bolts - Sheraplex coated to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com Helden Large Diameter 12

 Large Diameter Check list
Large Diameter is a bespoke product and Helden requires the following information to assist with the quotation process.
This page can be copied from the brochure or a form is available on the website or directly from the Marketing Department.

Please fax back to: +44 (0)1462 443311 or email to: info@helden.com

Company Name Date

Contact Name Email

Customer Address Telephone

Fax

Quantity

Delivery Date
Pipe Details

Outside Diameter Pipe Coating (Especially important on steel pipes)

Outside Diameter Tolerances

Pipe Coating Thickness

Pipe Material (Please tick) Working/Test/Design Pressure

Stainless
Ductile Iron Cast Iron Steel
Steel

PVC PE HEP30 GRP

Asbestos
ABS Clay Concrete
Cement

Copper Lead

Other
(Please specify)

Product Requirements

Coating Required Flange Rating

Gasket Grade Required or medium conveyed Drilling Pattern

Locating Plugs (If required)

Packaging & Carriage Requirements

Any Special Documents / Inspection Requirements

Any Other Special Requirements

13 Helden Large Diameter Telephone: +44 (0)1462 443322

 www.flowoffluids.com
ISO 14001
EMS 51874
ISO 9001
FM 00311
Visit www.flowoffluids.com to order your
copy of the New Technical Paper 410.

46-48 WILBURY WAY ■ Designed and manufactured under quality management

HITCHIN, HERTFORDSHIRE systems in accordance with BS EN ISO 9001.
SG4 0UD. UNITED KINGDOM ■ Environmental Management System accredited to ISO 14001.
TELEPHONE: +44 (0)1462 443322 ■ For full terms and conditions, please visit our website.
FAX: +44 (0)1462 443311
EMAIL: info@helden-web.com
DR5688_04_2011

www.helden-web.com

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.cranebsu.com
 VIKING JOHNSO
World leaders I n pipe [ o m t s and repair products

46 — 48 Wilbury Way
Date: 24th January, 2011 Hitchin, Hertfordshire
SG4 OUD
United Kingdom

Tel: +44(0) 1462 443322

DDI: + 4 4 ( 0 ) 1 4 6 2 443142
Fax: +44(0) 1462 443311
jonathan.Iean@vikingjohnson.com
info@vikingjohnson.com
www.vikingjohnson.com

Ref: To Whom { i t May Concern

We hereby confirm that the brand names ‘Helden’ and ‘Viking Johnson’ are traded under Crane —
Building Services and Utilities Company. The Couplings and Flange Adaptors under the above
brand names are identical to each other with the same functions and manufacturing standard.

For a n d o n behalf o f : -
Crane t r a d i n g as Helden

Jonathan Lean
International Sales Manager

Registered in England 98677‘

CRANE Registered Office:
C r a n e Building Services & Utilities. C r a n e House, Epsilon Terrace, West R o a d , Ipswich, Suffolk. l P 3 9 F J . United K i n g d o m
A Crane Co. Company
Three Runway System Project Contract 3310 :
North Runway Modification Works

Test Report

Document No. MSF/00017/A

Three Runway System Project Contract 3310 :
North Runway Modification Works

Certificate

Document No. MSF/00017/A

 By Royal Charter

Certificate of Registration
QUALITY MANAGEMENT SYSTEM - ISO 9001:2015

This is to certify that: Crane Limited

T/A Crane Building Services & Utilities
Epsilon Terrace
West Road
Ipswich
IP3 9FJ
United Kingdom

Holds Certificate Number: FM 00311

and operates a Quality Management System which complies with the requirements of ISO 9001:2015 for the
following scope:

The design, manufacture and supply of: Valves, flow measurement devices, and
associated equipment, in malleable iron, cast iron, steel and copper alloy materials;
Threaded pipe fittings and fixings in malleable cast iron and steel; Mechanical
jointing systems, and steel and plastic transition joints for the gas, petroleum and
water industries; Under pressure drilling machines and ancillary tools and
equipment for the gas and water industries. Encompassing the following brands:
Crane Hattersley Wask Viking-Johnson Posiflex Helden NABIC Rhodes Wade
Brownall Sperryn IAT.

For and on behalf of BSI:

Andrew Launn, EMEA Systems Certification Director

Original Registration Date: 1991-11-27 Effective Date: 2017-08-26

Latest Revision Date: 2018-04-19 Expiry Date: 2020-08-25
8

Page: 1 of 2
ES;
5%;C
K

...making excellence a habit.“

5
m

003

This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsigroup.com/ClientDirectory

Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 345 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.
Certificate No: FM 00311

Location Registered Activities

Crane Limited Sales, design and procurement of: Valves, flow measurement
T/A Crane Building Services & Utilities devices, and associated equipment, in malleable iron, cast
Epsilon Terrace iron, steel and copper alloy materials; Pipe fittings
West Road manufactured from malleable cast iron and steel.
Encompassing the following brands: Crane Hattersley. Design
Ipswich authority for NABIC Rhodes Wade Brownhall IAT.
IP3 9FJ
United Kingdom
Crane Limited Warehousing, assembly and distribution activities.
Lower Farm Road Encompassing the following brand: Wade.
Moulton Park Industrial Estate
Northampton
NN3 6XF
United Kingdom
Crane Limited The design and manufacture of pipe jointing systems and
T/A Crane Building Services & Utilities fittings for use within the water and sewage, gas, oil, mining,
46-48 Wilbury Way fire protection, building services and general engineering
Hitchin industries to national, international and customer
specifications. Encompassing the following brands:
SG4 0UD Viking-Johnson, Helden and Posiflex.
United Kingdom
Design and manufacture of regulators, safety valves,
pressure release valves, low and medium pressure
compression fittings, fittings and valves for commercial and
industrial applications. Design, manufacture and supply of
flow indicators and sight glasses for process installations up
to 16 inch nominal bore. Design, manufacture of fluid
controls for use with LP, NG and compressed gasses.
Procurement and supply of ball valves, fittings, associated
tubing and accessories. Encompassing the following brands:
Sperryn Gas Controls Rhodes Flow Controls NABIC Brownall
Wask.

Original Registration Date: 1991-11-27 Effective Date: 2017-08-26

Latest Revision Date: 2018-04-19 Expiry Date: 2020-08-25

Page: 2 of 2
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsigroup.com/ClientDirectory

Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 345 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.
Three Runway System Project Contract 3310 :
North Runway Modification Works

Approval Letter

Document No. MSF/00017/A

2020/10/7 Aconex

Andrew Keung SAPR-JV-3303-M-01064A Material Submissio… 08/06/2020

SAPR-JV TRANSMITTAL SAPR-JV-TRANSMIT-002174

Jayaprasad Nair Re: SAPR-JV-3303-M-01064A Material Submi… 19/06/2020

AIRPORT AUTHORITY TRANSMITTAL AAHK-TRANSMIT-002342

Andrew Keung SAPR-JV-3303-M-01064B Material Submissio… 04/08/2020

SAPR-JV TRANSMITTAL SAPR-JV-TRANSMIT-003046

Jayaprasad Nair Re: SAPR-JV-3303-M-01064B Material Submi… 17/08/2020

AIRPORT AUTHORITY TRANSMITTAL AAHK-TRANSMIT-003160

Andrew Keung SAPR-JV-3303-M-01064C Material Submissio… 23/09/2020

SAPR-JV TRANSMITTAL SAPR-JV-TRANSMIT-003757

Jayaprasad Nair Re: SAPR-JV-3303-M-01064C Material Submis… 5:16 PM

AIRPORT AUTHORITY TRANSMITTAL AAHK-TRANSMIT-003833

MAIL TYPE MAIL NUMBER REFERENCE NUMBER

Transmittal AAHK-TRANSMIT-003833 SAPR-JV-TRANSMIT-002174

Re: SAPR-JV-3303-M-01064C Material Submission of Coupling & Flange

Adaptor for Utility Works

From Jayaprasad Nair - Airport Authority

To Mr Andrew Keung - SAPR-JV

Cc (24) Mr C Y Chai - Airport Authority (+23 more...)

Sent Wednesday, 7 October 2020 5:16:55 PM HKT (GMT +08:00)

Reason Issued for Action

Status N/A

DETAILS

Discipline Civil - Utilities

Transmittal Type Contractor Submission

Submission Number SAPR-JV-3303-M-01064C

Submission Response - To be completed by Airport Authority -

(AA reply)

DOCUMENT ATTACHMENTS (1)

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2020/10/7 Aconex

(0 selected)

Document Revision
File Revision Title Status
No Date

SAPR-JV- Material Submission of Coupling & A-Notice of

C 23/09/2020
3303-M-01064 Flange Adaptor for Utility Works No-Objections

MESSAGE

PROJECT MANAGER'S REPLY TO CONTRACTOR'S SUBMISSION

TITLE OF SUBMISSION: Material Submission of Coupling & Flange Adaptor for Utility Works

SUBMISSION NUMBER: SAPR-JV-3303-M-01064C

RESPONSE:
Submission for Review
A -Notice of No-Objections X
(Ref. GS 18.4)
B1- No-Objection subj. to
comments,resub
B2- Subj. to comments,resub not
required
C -Notice of Objection, please
resubmit
Submission for Permission or D -Notification of Permission or
Consent Consent
(Ref GS 18.5)
E -Notification of Permission or
Consent subject to compliance with
conditions; please confirm acceptance
of conditions

F -Permission or Consent withheld

Submission for information R -Submission acknowledged
COMMENTS:

AA DISTRIBUTION: From: PM’s Representative Contractor’s Stamp

File Ref:
Name Action Info
Name: Jay Nair
Prepared by Robert Baxter (SPE-
reviewer)

From: A Keung
Sent: 23/09/2020 4:01:10 PM HKT (GMT +08:00)
To: Denny Chan, Andy Ho, Jacky Lee, Bill Mar, Mark Mcgleenon, Jayaprasad Nair, David Salisbury, Andrew Keung
Cc: Robert Baxter, C Y Chai, Ada N S Chan, Calvin Chan, Kenneth Chan (TRD), Eric Cheung, K P Cheung, Vaska
Cvetanoska, Henry C Y Lau, Jimmy Lee, Peggy Leung, Yan Leung, Gavin T F Li, Andy Liu, Benson Lo, Sunny Lo, Michael

https://hk1.aconex.com/Logon?Action=View&ENTITY=MAIL&ID=1108137460&USERID=1074380455 2/6
2020/10/7 Aconex

Poon, David Salisbury, Girish Tekwani, Kelvin Tsang, Kevin Tsang, Marcus Wong, Patrick W Y Yu, Ryan Yu, Thomas
CHENG, Jason Fung, Peter Ho, Ryan Ho, Ricky Kwan, Fergus, Yue Bun Kwong, Abbe Lau, Max Mak, Lok Hei Tsang, Chi
Man Wai, Xiaoxing Zheng
Mail Number: SAPR-JV-TRANSMIT-003757
Subject: SAPR-JV-3303-M-01064C Material Submission of Coupling & Flange Adaptor for Utility Works

Discipline: Civil - Utilities

Transmittal
Contractor Submission
Type:
Submission
SAPR-JV-3303-M-01064C
Number:
Submission
Response (AA - To be completed by Airport Authority -
reply):

CONTRACTOR’S SUBMISSION
SPECIFICATION REFERENCE : GMWS VOL 1 SECTION 6.3.10

DRAWING REFERENCE : N/A

DESCRIPTION OF CONTENTS :
We are pleased to submit the RtoC form and Material Submission of Coupling & Flange Adaptor
for Utility Works for your review and approval.

From: J Nair
Sent: 17/08/2020 5:05:51 PM HKT (GMT +08:00)
To: Andrew Keung
Cc: Robert Baxter, C Y Chai, Eric Cheung, K P Cheung, Peggy Leung, Andy Liu, Benson Lo, Sunny Lo, Jayaprasad Nair,
Michael Poon, David Salisbury, Marcus Wong, Thomas CHENG, Jason Fung, Peter Ho, Ryan Ho, Ricky Kwan, Fergus, Yue
Bun Kwong, Abbe Lau, Max Mak, Lok Hei Tsang, Chi Man Wai, Zhichang Yang, Xiaoxing Zheng
Mail Number: AAHK-TRANSMIT-003160
Subject: Re: SAPR-JV-3303-M-01064B Material Submission of Coupling & Flange Adaptor for Utility Works

Discipline: Civil - Utilities

Transmittal
Contractor Submission
Type:
Submission
SAPR-JV-3303-M-01064B
Number:
Submission
Response (AA - To be completed by Airport Authority -
reply):

PROJECT MANAGER'S REPLY TO CONTRACTOR'S SUBMISSION

TITLE OF SUBMISSION: Material Submission of Coupling & Flange Adaptor for Utility Works
https://hk1.aconex.com/Logon?Action=View&ENTITY=MAIL&ID=1108137460&USERID=1074380455 3/6
2020/10/7 Aconex

SUBMISSION NUMBER: SAPR-JV-3303-M-01064B

RESPONSE:
Submission for Review
A -Notice of No-Objections
(Ref. GS 18.4)
B1- No-Objection subj. to X
comments,resub
B2- Subj. to comments,resub not
required
C -Notice of Objection, please
resubmit
Submission for Permission or D -Notification of Permission or
Consent Consent
(Ref GS 18.5)
E -Notification of Permission or
Consent subject to compliance with
conditions; please confirm acceptance
of conditions

F -Permission or Consent withheld

Submission for information R -Submission acknowledged
COMMENTS:

Please refer to comments attached

AA DISTRIBUTION: From: PM’s Representative Contractor’s Stamp

File Ref:
Name Action Info
Name: Jayaprasad Nair

From: A Keung
Sent: 04/08/2020 2:09:37 PM HKT (GMT +08:00)
To: Denny Chan, Andy Ho, Jacky Lee, Bill Mar, Mark Mcgleenon, Jayaprasad Nair, David Salisbury, Andrew Keung
Cc: Robert Baxter, C Y Chai, Ada N S Chan, Calvin Chan, Kenneth Chan (TRD), Eric Cheung, Vaska Cvetanoska, Henry C Y
Lau, Jimmy Lee, Peggy Leung, Yan Leung, Gavin T F Li, Andy Liu, Benson Lo, Michael Poon, Girish Tekwani, Kelvin Tsang,
Kevin Tsang, Patrick W Y Yu, Ryan Yu, Thomas CHENG, Jason Fung, Peter Ho, Ryan Ho, Ricky Kwan, Fergus, Yue Bun
Kwong, Abbe Lau, Max Mak, Lok Hei Tsang, Chi Man Wai, Zhichang Yang, Xiaoxing Zheng
Mail Number: SAPR-JV-TRANSMIT-003046
Subject: SAPR-JV-3303-M-01064B Material Submission of Coupling & Flange Adaptor for Utility Works

Discipline: Civil - Utilities

Transmittal
Contractor Submission
Type:
Submission
SAPR-JV-3303-M-01064B
Number:
Submission
Response (AA - To be completed by Airport Authority -
reply):

https://hk1.aconex.com/Logon?Action=View&ENTITY=MAIL&ID=1108137460&USERID=1074380455 4/6
2020/10/7 Aconex

CONTRACTOR’S SUBMISSION

SPECIFICATION REFERENCE : GMWS VOL 1 SECTION 6.3.10

DRAWING REFERENCE : N/A

DESCRIPTION OF CONTENTS :
We are pleased to submit the RtoC form and Material Submission of Coupling & Flange Adaptor
for Utility Works for your review and approval.

From: A Keung
Sent: 08/06/2020 10:53:01 AM HKT (GMT +08:00)
To: Denny Chan, Andy Ho, Bill Mar, Mark Mcgleenon, Jayaprasad Nair, David Salisbury
Cc: Robert Baxter, C Y Chai, Ada N S Chan, Calvin Chan, Kenneth Chan (TRD), Vaska Cvetanoska, Henry C Y Lau, Jimmy
Lee, Cath Leung, Peggy Leung, Yan Leung, Gavin T F Li, Benson Lo, Michael Poon, Girish Tekwani, Kelvin Tsang, Kevin
Tsang, Patrick W Y Yu, Ryan Yu, Peter Ho, Ryan Ho, Ricky Kwan, Abbe Lau, Hiu Chun Poon, Zhichang Yang, Joseph
Zhang, Xiaoxing Zheng
Mail Number: SAPR-JV-TRANSMIT-002174
Subject: SAPR-JV-3303-M-01064A Material Submission of Coupling & Flange Adaptor for Utility Works

Discipline: Civil - Utilities

Transmittal
Contractor Submission
Type:
Submission
SAPR-JV-3303-M-01064A
Number:
Submission
Response (AA - To be completed by Airport Authority -
reply):

CONTRACTOR’S SUBMISSION

SPECIFICATION REFERENCE : GMWS VOL 1 SECTION 6.3.10

DRAWING REFERENCE : N/A

DESCRIPTION OF CONTENTS :
We are pleased to submit the captioned for your review and approval.

This mail was prepared by A Keung

https://hk1.aconex.com/Logon?Action=View&ENTITY=MAIL&ID=1108137460&USERID=1074380455 5/6
2020/10/7 Aconex

This mail was prepared by A Keung

This mail was prepared by J Nair

This mail was prepared by A Keung

This mail was prepared by J Nair

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Three Runway System Project Contract 3310 :
North Runway Modification Works

Job Reference

Document No. MSF/00017/A

 WEE(II~’%E)»
fiE’Afi
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com

JOB REFERENCE

LIST OF MAIN JOBS INSTALLED "Viking Johnson” / “Helden”

Couplings and Flange Adaptors

Contract No. Contractor Consultant / Owner

1. 1/WSD/06 (W) Wo Hing Construction Water Services

Company Limited Department
Term Contract for Waterworks (WSD)
District (W) – New Territories West

2. 1/WSD/08(K) Wo Hing Construction Water Services

Company Limited Department
Term Contract for Waterworks – (WSD)
District K – Kowloon

3. 2/WSD/06 Wo Hing Construction Water Services

Company Limited. Department
Replacement and Rehabilitation of (WSD)
Water Mains, Stage 1 Phase 2 –
Mains in Tsim Sha Tsui, Jordon,
Mongkok and Sham Shui Po

4. 6/WSD/08 Wo Hing Construction Water Services

Company Limited Department
Replacement and Rehabilitation of (WSD)
Water Mains, Stage 3 in West
Kowloon

5. MTRC XRL 810B Laing O’-Hsin Chong- MTR Corporation

Paul Y Joint Venture
West Kowloon Terminus Station
(South)

6. MTRC XRL 811A Bachy Soletanche - MTR Corporation

Laing O'Rourke Joint
West Kowloon Terminus Approach Venture
Tunnel (North)

1
 WEE(II~’%E)»
fiE’Afi
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com
Contract No. Contractor Consultant / Owner

7. MTRC SIL 903 Leighton Contractors MTR Corporation

(Asia) Limited
Wong Chuk Hang Station, Ocean
Park Station and Viaducts

8. Tsz Shan Monastery Development Chun Wo Building Hsin Yieh Architects &
Ting Kok, Tai Po Construction Ltd. Engineers Ltd.

9. MTRC WIL 705 Gammon Construction MTR Corporation

Limited
KET Station and Overrun Tunnel

10. Redevelopment of Lower Yau Lee Construction Housing Department

Ngau Tau Kok Estate Phase 1 Co., Ltd. (HD)

11. Contract No. CV/2011/01 China Road & Bridge Civil Engineering &
Corporation Development
Site Formation and Infrastructural Department
Works near Tsing Lun Road and Tsz (CEDD)
Tin Road in Area 54, Tuen Mun

12. Contract No. 3/WSD/11 Gammon Construction Water Services

Limited Department
Construction of Pressure (WSD)
Management and District Metering
Installations in Western, Central,
Eastern, Sai Wan, Kowloon West
and Tsuen Wan East Major Fresh
Water Supply Zones

13. Contract No. 20/WSD/08 Excel Engineering Water Services

Company Limited Department
Replacement and Rehabilitation of (WSD)
Water Mains, Stage 3 – Mains on
Hong Kong Island East

2
 WEE(II~’%E)»
fiE’Afi
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com
Contract No. Contractor Consultant / Owner

14. MTRC WIL 704 Gammon-Nishimatsu MTR Corporation

Joint Venture
Sai Ying Pun and Hong Kong
University Station, and Sai Ying
Pun to Kennedy Town Tunnel
Construction

15. Contract No. HY/2008/11 China Harbour Highways Department

Engineering Company (HyD)
Reconstruction and Improvement of Ltd.
Tuen Mun Road – Sam Shing Hui
Section

16. MTRC XRL 820/821 Dragages-Bouygues MTR Corporation

Joint Venture
Mei Lai Road to Hoi Ting Road
Tunnels/Shek Yam to Mei Lai Road
Tunnels

17. MTRC SCL 1112 Leighton Contractors MTR Corporation

(Asia) Limited
Hung Hom Station and Stabling
Sidings

18. MTRC XRL 810A Leighton-Gammon MTR Corporation

Joint Venture
West Kowloon Terminus Station
(North)

19. MTRC XRL 825 Penta Ocean MTR Corporation

Construction Co., Ltd.
Mai Po to Ngau Tam Mei Tunnels

20. Contract No. DC/2012/02 Sum Kee-CEC Joint Drainage Services

Venture Department
Upgrading of Mui Wo Sewage (DSD)
Treatment Works and Village
Sewerage at Wang Tong and Yue
Kwong Chuen

3
 WEE(II~’%E)»
fiE’Afi
BUN KEE (INTERNATIONAL) LIMITED
OFFICE : 12/F., PHASE 1, AUSTIN TOWER, 22-26 AUSTIN AVENUE, TST., KLN., H.K.
TEL : (852) 2728 7237 FAX : (852) 2387 2999 WEBSITE : www.bunkee.com
Contract No. Contractor Consultant / Owner

21. Contract No. DC/2013/04 Top Express Drainage Services

Construction Department
Outlying Islands Sewerage, Engineering Ltd. (DSD)
Stage 2- Lamma Village Sewerage
Phase 2, Package 1

22. Contract No. 20140186 Kin Wing Engineering Hong Kong Housing
Company Ltd. Authority
Foundation of Public Rental (HKHA)
Housing Development at
Shek Mun Estate Phase 2

23. Airport Authority Airport Authority Airport Authority

PR0/Q088/16/HT