330C and 330C LN Excavators: Maintenance Intervals

SAFETY.CAT.
COM™
330C and 330C LN

EXCAVATORS
Maintenance Intervals
Excerpted from Operation & Maintenance Manual ((SEBU7437-07-01)
© 2007 Caterpillar ®
All Rights Reserved
242 SEBU7437-07
Maintenance Section
Maintenance Interval Schedule
i02347838 Every 10 Service Hours or Daily for First 100

Hours
Boom and Stick Linkage - Lubricate ................... 246
SMCS Code: 7000 Bucket Linkage - Lubricate ................................. 248
All safety information, warnings, and instructions Every 10 Service Hours or Daily
must be read and understood before you perform
any operation or any maintenance procedure. Cooling System Coolant Level - Check .............. 258
Engine Oil Level - Check .................................... 262
Before each consecutive interval is performed, all Fuel System Water Separator - Drain ................. 274
of the maintenance requirements from the previous Fuel Tank Water and Sediment - Drain ............... 275
interval must also be performed. Hydraulic System Oil Level - Check ................... 293
Indicators and Gauges - Test .............................. 297
Reference: Refer to Operation and Maintenance Seat Belt - Inspect .............................................. 299
Manual , “Engine Oil and Filter - Change” for Track Adjustment - Inspect ................................. 305
information about selecting the correct oil change Travel Alarm - Test .............................................. 306
interval. Undercarriage - Check ........................................ 306
Refer to the results of the S·O·S oil analysis in order Every 10 Service Hours or Daily for Machines
to determine if the oil change interval should be Used in Severe Applications
decreased to 250 hours. Consult your Caterpillar
Dealer for detailed information regarding the optimum Bucket Linkage - Lubricate ................................. 248
oil change interval.
Every 50 Service Hours or Weekly
Refer to Operation and Maintenance Manual,
“Hydraulic System Oil - Change” for information on Bucket Linkage - Lubricate ................................. 248
a 4000 hour maintenance interval for the hydraulic Quick Coupler - Lubricate ................................... 298
system.
Every 50 Service Hours or 2 Weeks
When Required Bucket Linkage - Lubricate ................................. 248
Adjustable Gage Undercarriage Frame -
Lubricate ........................................................... 244 Every 50 Service Hours or Weekly After Initial
Air Conditioner/Cab Heater Filter (Recirculation) - 500 Hours
Inspect/Replace ................................................ 244
Hydraulic System Biodegradable Oil Filter Pressure
Battery - Recycle ................................................ 245
Gauge - Inspect ................................................ 279
Battery or Battery Cable - Inspect/Replace ........ 245
Bucket Linkage - Inspect/Adjust ......................... 247 Hydraulic System Pressure Gauge (Fine Filtration
Filter) - Inspect .................................................. 295
Bucket Tips - Inspect/Replace ............................ 248
Cab Air Filter (Fresh Air) - Clean/Replace .......... 252
Cab Tilt Pin - Lubricate ....................................... 253 Every 100 Service Hours or 2 Weeks for
Circuit Breakers - Reset ...................................... 253 Machines Used in Severe Applications
Engine Air Filter Primary Element - Boom and Stick Linkage - Lubricate ................... 246
Clean/Replace .................................................. 259
Hydraulic System Oil Filter (Case Drain) -
Engine Air Filter Secondary Element - Replace .. 261
Replace ............................................................. 286
Fuel System - Prime ........................................... 270 Hydraulic System Oil Filter (Pilot) - Replace ....... 289
Fuses - Replace .................................................. 275
Fuses - Replace .................................................. 277
High Intensity Discharge Lamp (HID) - Replace .. 278
Every 100 Service Hours of Continuous
Hydraulic System Biodegradable Oil Filter Element - Hammer Use
Replace ............................................................. 279 Hydraulic System Oil Filter (Case Drain) -
Hydraulic Tank Screen - Clean ........................... 295 Replace ............................................................. 286
Oil Filter - Inspect ................................................ 297 Hydraulic System Oil Filter (Pilot) - Replace ....... 289
Radiator Core - Clean ......................................... 298
Refrigerant Dryer - Replace ................................ 299 Initial 250 Service Hours
Track Adjustment - Adjust ................................... 304
Window Washer Reservoir - Fill .......................... 307 Engine Valve Lash - Check ................................. 268
Window Washer Reservoir - Fill .......................... 307 Final Drive Oil - Change ..................................... 269
Window Wiper - Inspect/Replace ........................ 308 Hydraulic System Filter Element (Fine Filtration) -
Windows - Clean ................................................. 308 Replace ............................................................. 280
SEBU7437-07 243
Maintenance Section
Hydraulic System Oil Filter (Case Drain) - Every 500 Service Hours of Partial Hammer
Replace ............................................................. 286 Use (50% of Service Hours)
Hydraulic System Oil Filter (Pilot) - Replace ....... 289
Hydraulic System Oil Filter (Return) - Replace ... 290 Hydraulic System Oil Filter (Return) - Replace ... 290
Swing Drive Oil - Change ................................... 300
Every 250 Service Hours Hammer Use
Cooling System Coolant Sample (Level 1) - Hydraulic System Oil - Change ........................... 281
Obtain ............................................................... 254
Engine Oil Sample - Obtain ................................ 268 Every 1000 Service Hours or 6 Months
Final Drive Oil Sample - Obtain .......................... 270
Battery - Clean .................................................... 244
Every 250 Service Hours or Monthly Battery Hold-Down - Tighten ............................... 245
Boom and Stick Linkage - Lubricate ................... 246
Adjustable Gage Undercarriage Frame - Engine Valve Lash - Check ................................. 268
Lubricate ........................................................... 244 Final Drive Oil Level - Check .............................. 269
Belt - Inspect/Adjust/Replace .............................. 245 Hydraulic System Oil Filter (Case Drain) -
Condenser (Refrigerant) - Clean ........................ 254 Replace ............................................................. 286
Engine Oil and Filter - Change ........................... 264 Hydraulic System Oil Filter (Pilot) - Replace ....... 289
Swing Bearing - Lubricate ................................... 300 Hydraulic System Oil Filter (Return) - Replace ... 290
Swing Drive Oil Level - Check ............................ 302 Swing Drive Oil - Change ................................... 300
Every 250 Service Hours or Monthly Before Every 1000 Service Hours of Partial Hammer
Initial 500 Hours Use (50% of Service Hours)
Hydraulic System Biodegradable Oil Filter Pressure Hydraulic System Oil - Change ........................... 281
Gauge - Inspect ................................................ 279
Every 2000 Service Hours or 1 Year
Every 250 Service Hours of Partial Hammer
Final Drive Oil - Change ..................................... 269
Use (50% of Service Hours)
Hydraulic System Oil - Change ........................... 281
Hydraulic System Oil Filter (Case Drain) - Refrigerant Dryer - Replace ................................ 299
Replace ............................................................. 286 Swing Gear - Lubricate ....................................... 302
Hydraulic System Oil Filter (Pilot) - Replace ....... 289
Every Year
Cooling System Coolant Sample (Level 2) -
Hammer Use Obtain ............................................................... 255
Hydraulic System Oil Filter (Return) - Replace ... 290
Every 3 Years After Date of Installation or
Initial 500 Hours (for New Systems, Refilled Every 5 Years After Date of Manufacture
Systems, and Converted Systems) Seat Belt - Replace ............................................. 300
Cooling System Coolant Sample (Level 2) -
Obtain ............................................................... 255 Every 4000 Service Hours or 2 Years
Hydraulic System Oil - Change ........................... 281
Every 500 Service Hours
Hydraulic System Oil Sample - Obtain ............... 294 Every 5000 Service Hours or 3 Years
Swing Drive Oil Sample - Obtain ........................ 302
Hydraulic System Oil (If Equipped with Fine Filtration
Filter) - Change ................................................. 281
Every 500 Service Hours or 3 Months Hydraulic System Oil - Change ........................... 281
Engine Crankcase Breather - Clean ................... 262
Engine Oil and Filter - Change ........................... 264 Every 6000 Service Hours or 3 Years
Fuel System Filter - Replace .............................. 271
Cooling System Coolant Extender (ELC) - Add .. 257
Fuel System Primary Filter (Water Separator)
Element - Replace ............................................ 272
Fuel Tank Cap and Strainer - Clean ................... 274 Every 12 000 Service Hours or 6 Years
Hydraulic System Filter Element (Fine Filtration) - Cooling System Coolant (ELC) - Change ........... 256
Replace ............................................................. 280
244 SEBU7437-07
Maintenance Section
Adjustable Gage Undercarriage Frame - Lubricate
i00910226
Adjustable Gage
Undercarriage Frame -
Lubricate
(If Equipped)
SMCS Code: 4150-086-AE
g00685718
Illustration 330
The recirculation filter is on the lower left side of the

g00464474
Illustration 329 cab.
(A) Fittings
(B) Carbody 1. To remove the filter element, slide the element
(C) Left track straight up.
(D) Right track
2. Refer to Operation and Maintenance Manual,

The top and the bottom of carbody (B) has sixteen
“General Hazard Information” before using
lubrication grease points.
pressure air to clean the air filter element.
1. Apply lubricant through fittings (A) on the top and
3. Clean the filter element with a maximum of
the bottom of the carbody.
200 kPa (30 psi) pressure air.
i01520787 4. After you clean the filter element, inspect the filter
element. If the filter element is damaged or badly
Air Conditioner/Cab Heater contaminated, use a new filter element. Make sure
Filter (Recirculation) - that the filter element is dry.
Inspect/Replace i00934864
SMCS Code: 1054-040-A/C; 1054-510-A/C Battery - Clean

NOTICE SMCS Code: 1401-070
An air recirculation filter element plugged with dust will
result in decreased performance and service life to the Clean the battery surface with a clean cloth. Keep the
air conditioner or cab heater. terminals clean and keep the terminals coated with
petroleum jelly. Install the post cover after you coat
To prevent decreased performance, clean the filter el- the terminal post with petroleum jelly.
ement, as required.
SEBU7437-07 245
Maintenance Section
Battery - Recycle
i00993589 3. Disconnect the negative battery cable at the

battery.
Battery - Recycle
4. Disconnect the positive battery cable at the
SMCS Code: 1401-561 battery.
Always recycle a battery. Never discard a battery. 5. Disconnect the battery cables at the battery
disconnect switch. The battery disconnect switch
Always return used batteries to one of the following is connected to the machine frame.
locations:
6. Make necessary repairs or replace the battery.
• A battery supplier
7. Connect the battery cable at the battery disconnect
• An authorized battery collection facility switch.
• Recycling facility 8. Connect the positive battery cable of the battery.
i00934872
9. Connect the negative battery cable of the battery.
Battery Hold-Down - Tighten 10. Install the key and turn the battery disconnect
switch to the ON position.
SMCS Code: 7257
i01606285
Tighten the hold-downs for the battery in order to
prevent the batteries from moving during machine Belt - Inspect/Adjust/Replace
operation.
SMCS Code: 1357-025; 1357-040; 1357-510;
i01913589
1397-025; 1397-040; 1397-510
Battery or Battery Cable - Note: This engine is equipped with a belt tightener
that automatically adjusts the belt to the correct
Inspect/Replace tension.
SMCS Code: 1401-040; 1401-510; 1401-561; 1401; 1. Unlatch the engine hood and raise the engine
1402-040; 1402-510 hood.
2. Inspect the belt for wear and for cracking.
Personal injury can result from battery fumes or 3. If the belt requires replacement, perform Step 3.a
explosion. through Step 3.c.
Batteries give off flammable fumes that can ex-

plode. Electrolyte is an acid and can cause per-
sonal injury if it contacts the skin or eyes.
Prevent sparks near the batteries. Sparks could

cause vapors to explode. Do not allow jumper ca-
ble ends to contact each other or the engine. Im-
proper jumper cable connections can cause an ex-
plosion.
Always wear protective glasses when working

with batteries.
1. Turn the engine start switch key to the OFF Illustration 331
g00832096
position. Turn all of the switches to the OFF
position. a. Turn the belt tensioner in order to release the
tension from the belt.
2. Turn the battery disconnect switch to the OFF
position. Remove the key. b. Remove the belt.
246 SEBU7437-07
Maintenance Section
Boom and Stick Linkage - Lubricate
c. Install a new belt. 3. Apply lubricant through fittings (3) and (4) for the
boom cylinder rod.
i01933858
4. Apply lubricant through fitting (5) for the stick
Boom and Stick Linkage - cylinder head.
Lubricate Note: To ensure proper lubrication of the lower

boom bearings and of the boom cylinder rod end
SMCS Code: 6501-086; 6502-086 bearings, lubricant should be applied through fittings
(1), (2), (3), and (4). Apply lubricant first when the
Note: Caterpillar recommends the use of 5% boom is raised and any attachment is suspended.
molybdenum grease for lubricating the boom, Then apply lubricant when the boom is lowered and
stick and bucket control linkage. Refer to Special the attachment is rested on the ground with a slight
Publication, SEBU6250, “Caterpillar Machine downward pressure.
Fluids Recommendations” for more information on
molybdenum grease.
Apply lubricant through all fittings after operation

under water.
Wipe all fittings before you apply lubricant.
g00685799
Illustration 334
5. Apply lubricant through fitting (6). Fitting (6) is at

the connection point of the boom and of the stick.
g00685797
Illustration 332
1. Apply lubricant through the fitting at the base of

each boom cylinder.
g00685800
Illustration 335
6. Apply lubricant through fitting (7) on the stick

cylinder rod, fitting (8) at the connection point of
the boom and of the stick, and fitting (9) at the
bucket cylinder head end.
g00685798
Illustration 333
2. The fittings are at the base of the boom. The

fittings can be serviced from the platform on top
of the storage box. To lubricate the lower boom
bearings, apply lubricant through fittings (1) and
(2).
SEBU7437-07 247
Maintenance Section
Bucket Linkage - Inspect/Adjust
i02168785
Bucket Linkage -
Inspect/Adjust
SMCS Code: 6513-025; 6513-040
Unexpected machine movement can cause injury

or death.
To avoid possible machine movement, move the

hydraulic lockout control to the locked position
g00102146
and attach a Special Instruction, SEHS7332, “Do Illustration 337
Not Operate” or similar warning tag to the hy- Area for linkage adjustment
draulic lockout control.
1. Position the machine on a level surface and lower
the bucket to the ground.
NOTICE
Improperly adjusted bucket clearance could cause 2. Slowly operate the swing control lever until stick
galling on the contact surfaces of the bucket and boss (2) and the bucket boss (11) are in full face
stick, resulting in excessive noise and/or damaged contact at no gap (1). This will help to determine
O-ring seals. the total clearance of the connection point of the
stick and of the bucket.
3. Place the hydraulic lockout control in the LOCKED

position and stop the engine.
4. Measure bucket clearance (3), which is the

existing total clearance.
5. Determine the number of shims that need to be

removed from shims (4) by using the following
calculation:
Subtract 0.5 mm (0.02 inch ) or 1.0 mm (0.04 inch)

from bucket clearance (3).
g00101687
Illustration 336 6. Remove the appropriate number of shims at
(1) No gap location (9) in order to meet the above thickness.
(2) Stick boss Make sure that you use a minimum of three
(3) Bucket clearance 0.5 mm (0.02 inch) shims. To remove the shims,
(4) Shims remove bolts (7), washers (8), and plate (6).
(5) Pin
(6) Plate
(7) Bolts 7. After the correct number of shims has been
(8) Washers removed and pin (5) is aligned with the pin
(9) Location hole, install plate (6), washers (8), and bolts (7).
(10) Flange
(11) Bucket boss
Tighten bolts (7) to a torque of 240 ± 40 N·m
(175 ± 30 lb ft).
The clearance of the bucket control linkage on
this machine can be adjusted by shimming. If the 8. After installation, make sure that bucket clearance
gap between the bucket and the stick becomes (3) is still correct.
excessive, adjust bucket clearance (3) to 0.5 to 1 mm
(.02 to .04 inch).
Two shims of different thickness are used at location

(9). The thicknesses of the shims are 0.5 mm
(0.02 inch ) and 1.0 mm (0.04 inch).
248 SEBU7437-07
Maintenance Section
Bucket Linkage - Lubricate
i01936491
Bucket Linkage - Lubricate

SMCS Code: 6513-086
Note: Caterpillar recommends the use of 5%

molybdenum grease for lubricating the boom,
stick and bucket control linkage. Refer to Special
Publication, SEBU6250, “Caterpillar Machine
molybdenum grease.

g00840339
Illustration 339
(5) Fitting
(8) Plug
3. Remove plug (8).
4. Apply grease through fitting (5).
5. Fill until grease flows out of plug (8).
6. Install plug (8) and tighten plug (8).
7. Continue to fill with grease until the grease is

visible on both sides of stick nose.
g00750605
Illustration 338
8. Apply lubricant through fittings for the bucket
Note: Completely fill all cavities of the bucket control (6), and (7). Continue to fill with grease until the
linkage with grease when you initially install a bucket. grease is visible on both sides of power link.
1. Apply lubricant through fittings for the linkages (1),

i02046845
(2), (3), and (4).
2. Apply lubricant through fittings for the bucket (5),

Bucket Tips - Inspect/Replace
(6), and (7). Continue to fill with grease until the SMCS Code: 6805-040; 6805-510
grease is visible on both sides of the power link.
Note: Service the above fittings after you operate

the bucket under water.
Personal injury or death can result from bucket
falling.
Installation of the Bucket
Block the bucket before changing bucket tips or
Use the procedure that follows when a bucket is
side cutters.
changed. Use the procedure that follows when a new
pin is installed. Use the procedure that follows when
new bearings are installed.
Note: Fill the cavity of the stick nose with grease

before you install the pin.
1. Insert the pin into the stick nose.
2. Secure the bucket to the stick.

SEBU7437-07 249
Maintenance Section
Bucket Tips
g00590819
Illustration 342
g00101352 (6) Retainer
Illustration 340
(7) Retaining washer
(1) Usable (8) Adapter
(2) Replace this bucket tip.
(3) Overworn
2. Clean the adapter and the pin.
Check the bucket tips for wear. If the bucket tip has a
hole, replace the bucket tip. 3. Fit retainer (6) into retaining washer (7). Install
this assembly into the groove that is in the side
1. Remove the pin from the bucket tip. The pin can of adapter (8).
be removed by one of the following methods.
• Use a hammer and a punch from the retainer

side of the bucket to drive out the pin.
• Use a Pin-Master. Follow Step 1.a through Step

1.c for the procedure.
g00101359
Illustration 343
4. Install the new bucket tip onto the adapter.
Note: The bucket tip can be rotated by 180 degrees in

order to allow greater penetration or less penetration.
Illustration 341
g00590670 5. Drive the pin through the bucket tip. The pin can
be installed by using one of the following methods:
(4) Back of Pin-Master
(5) Extractor
• From the same side of the retainer, drive the
a. Place the Pin-Master on the bucket tooth. pin through the bucket tip, the adapter, and the
retainer.
b. Align extractor (5) with the pin.
• Use a Pin-Master. Follow Step 5.a through Step
c. Strike the Pin-Master at the back of the tool 5.e for the procedure.
(4) and remove the pin.
250 SEBU7437-07
Maintenance Section
3. Install the new side cutters or the rotated side

cutters.
i02048637

(Drive-through System)
SMCS Code: 6805-040; 6805-510
Personal injury or death can result from bucket

Illustration 344
g00590666 falling.
(4) Back of Pin-Master
(9) Pin setter Block the bucket before changing bucket tips or
(10) Pin holder side cutters.
a. Insert the pin through the bucket tooth.

Bucket Tips
b. Place the Pin-Master over the bucket tooth and
locate the pin in the hole of holder (10). Note: In order to maximize the life of the bucket tip
and the penetration of the bucket tip, the bucket tip
c. Strike the tool with a hammer at the back of the can be rotated.
tool (4) in order to start the pin.
d. Slide pin holder (10) away from the pin and

rotate the tool slightly in order to align pin setter
(9) with the pin.
e. Strike the end of the tool until the pin is fully

inserted.
6. After you drive the pin, make sure that the retainer
fits snugly into the pin groove.
Side Cutters
g01055179
Illustration 346
Acceptable wear
g00114738
Illustration 345
1. Remove the mounting bolts and the side cutters.

g01055196
Illustration 347
2. Clean the mounting surfaces.
Replace this bucket tip.
Note: Some side cutters may be rotated for additional
wear.
SEBU7437-07 251
Maintenance Section
Check the bucket tips for wear. If the bucket tip has a
hole, replace the bucket tip.
g01055210
Illustration 350
Pin removal tool
g01053737
Illustration 348
(1) Bucket tip Note: Carefully follow all safety instructions that are
(2) Retainer provided with the pin removal tool.
(3) Adapter
a. Use a hammer and the short punch of the pin
Removal Procedure removal tool in order to unseat the retainer.
Note: Retainers are often damaged during the b. Use a hammer and the long punch of the pin
removal process. Caterpillar recommends the removal tool in order to completely remove the
installation of a new retainer when bucket tips are retainer from the bucket tip.
rotated or replaced.
2. Remove the bucket tip from the adapter with a
slight counterclockwise rotation.
Installation Procedure
1. Clean the adapter, if necessary.
2. Install the new bucket tip or the rotated bucket tip

onto the adapter with a slight clockwise rotation.
g01054386
Illustration 349
Internal view
1. The retainer can be removed from the top of the

bucket tip or from the bottom of the bucket tip. Use
one of the following methods in order to remove
the retainer from the bucket tip:
• Use a hammer and a punch in order to drive out g01053732

the retainer. Illustration 351
Proper location for installing the retainer
• Use a pin removal tool. Follow step 1.a through
step 1.b for the procedure.
252 SEBU7437-07
Maintenance Section
Cab Air Filter (Fresh Air) - Clean/Replace
4. The retainer is properly seated if the retainer can

be moved slightly by the technician’s hand. If the
retainer cannot be moved, use the punch or the
pin removal tool in order to adjust the retainer,
as needed. The ends of the retainer should not
extend beyond the ear of the bucket tip.
Side Cutters
g01053731
Illustration 352
Internal View
The latch of the retainer is properly seated in the recess of the
bucket tip.
3. The retainer can be installed from the top of the

bucket tip or from the bottom of the bucket tip. Use
one of the following methods in order to install the
retainer into the bucket tip: Illustration 354
g00114738
• Use a hammer in order to drive the retainer into 1. Remove the mounting bolts and the side cutters.
the bucket tip. A punch may be necessary in
order to ensure that the latch of the retainer is 2. Clean the mounting surfaces.
properly seated into the recess of the bucket tip.
Note: Some side cutters may be rotated for additional
• Use a pin removal tool. Follow step 3.a through wear.
step 3.b for the procedure.
3. Install the new side cutters or the rotated side
a. Use a hammer in order to drive the retainer cutters.
into the bucket tip.
b. Use a hammer and the short punch of the pin i01520852

removal tool in order to ensure that the latch of
the retainer is properly seated into the recess Cab Air Filter (Fresh Air) -
of the bucket tip. Clean/Replace
SMCS Code: 7342-070; 7342-510
g01054753
Illustration 353
A properly installed retainer does not extend beyond the ear of
the bucket tip. g00686272
Illustration 355
(1) Bolt
(2) Filter cover
The fresh air filter is located behind the cab.

SEBU7437-07 253
Maintenance Section
Cab Tilt Pin - Lubricate
1. Loosen bolt (1) and open filter cover (2) and air
filter (3).
g01060211
Illustration 357
(1) Fitting
g00686273 (2) Fitting
Illustration 356
(2) Filter cover
(3) Air filter 1. Apply lubricant through fitting (1) in order to
lubricate the right pin.
2. Remove air filter (3) from filter cover (2).
2. Apply lubricant through fitting (2) in order to
3. Clean the air filter with a maximum of 200 kPa lubricate the left pin.
(30 psi) pressure air.
i02161404
4. After you clean the air filter, inspect the air filter.
If the air filter is damaged or badly contaminated, Circuit Breakers - Reset
use a new air filter.
SMCS Code: 1420-529
5. Install the air filter and the filter cover.
Open the access door on the left side of the machine.
Note: Make sure that the arrow on top of the air filter
is facing forward.
i02069591
Cab Tilt Pin - Lubricate

(If Equipped)
SMCS Code: 7301-086-PN
S/N: JNK1-Up
The fittings are located between the frame of the cab

and the fuel tank.
g00794871
Illustration 358
Alternator Circuit – This circuit breaker

is designed to protect the alternator. If the
batteries are installed with reversed polarity,
the circuit breaker would prevent the alternator from
damaging the rectifier.
The circuit breaker has a capacity of 80 Amp.

254 SEBU7437-07
Maintenance Section
Condenser (Refrigerant) - Clean
Circuit Breaker Reset – Push in the button in order i02282048

to reset the circuit breaker. If the electrical system is
working properly, the button will remain depressed. Cooling System Coolant
If the button does not remain depressed, check the
appropriate electrical circuit. Repair the electrical
Sample (Level 1) - Obtain
circuit, if necessary. SMCS Code: 1395-008; 1395-554; 7542
i01606351
Note: It is not necessary to obtain a Coolant
Sample (Level 1) if the cooling system is filled
Condenser (Refrigerant) - with Cat ELC (Extended Life Coolant). Cooling
systems that are filled with Cat ELC should have
Clean a Coolant Sample (Level 2) that is obtained at
the recommended interval that is stated in the
SMCS Code: 1805-070 Maintenance Interval Schedule.
NOTICE Note: Obtain a Coolant Sample (Level 1) if the

If excessively dirty, clean condenser with a brush. To cooling system is filled with any other coolant
prevent damage or bending of the fins, do not use a instead of Cat ELC. This includes the following
stiff brush. types of coolants.
Repair the fins if found defective. • Commercial long life coolants that meet the
Caterpillar Engine Coolant Specification -1
(Caterpillar EC-1)
1. Open the front access door on the left side of the
machine. The condenser and the oil cooler are
located behind the cab. • Cat Diesel Engine Antifreeze/Coolant (DEAC)
• Commercial heavy-duty coolant/antifreeze
NOTICE
Always use a designated pump for oil sampling, and
use a separate designated pump for coolant sampling.
Using the same pump for both types of samples may
contaminate the samples that are being drawn. This
contaminate may cause a false analysis and an incor-
rect interpretation that could lead to concerns by both
dealers and customers.
NOTICE
Care must be taken to ensure that fluids are contained
Illustration 359
g00537515 during performance of inspection, maintenance, test-
Typical example ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
2. Inspect the condenser for debris. Clean the ing any compartment or disassembling any compo-
condenser, if necessary. nent containing fluids.
3. Use clean water to wash off all dust and dirt from Refer to Special Publication, NENG2500, “Caterpillar
the condenser. Tools and Shop Products Guide” for tools and supplies
suitable to collect and contain fluids on Caterpillar
4. Close the access door. products.
Dispose of all fluids according to local regulations and

mandates.
Note: Level 1 results may indicate a need for

Level 2 Analysis.
SEBU7437-07 255
Maintenance Section
Cooling System Coolant Sample (Level 2) - Obtain
i02282080
Cooling System Coolant

Sample (Level 2) - Obtain
SMCS Code: 1395-008; 1395-554; 7542
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, test-
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open-
ing any compartment or disassembling any compo-
nent containing fluids.
g00832064
Illustration 360
The coolant sampling valve is located near the cooling system Refer to Special Publication, NENG2500, “Caterpillar
hose. Tools and Shop Products Guide” for tools and supplies
suitable to collect and contain fluids on Caterpillar
Obtain the sample of the coolant as close as possible products.
to the recommended sampling interval. In order
to receive the full effect of S·O·S analysis, you Dispose of all fluids according to local regulations and
must establish a consistent trend of data. In order mandates.
to establish a pertinent history of data, perform
consistent samplings that are evenly spaced.
Supplies for collecting samples can be obtained from NOTICE
your Caterpillar dealer. Always use a designated pump for oil sampling, and
use a separate designated pump for coolant sampling.
Use the following guidelines for proper sampling of Using the same pump for both types of samples may
the coolant: contaminate the samples that are being drawn. This
contaminate may cause a false analysis and an incor-
rect interpretation that could lead to concerns by both
• Complete the information on the label for the dealers and customers.
sampling bottle before you begin to take the
samples.
• Keep the unused sampling bottles stored in plastic

bags.
• Obtain coolant samples directly from the coolant

sample port. You should not obtain the samples
from any other location.
• Keep the lids on empty sampling bottles until you

are ready to collect the sample.
• Place the sample in the mailing tube immediately

after obtaining the sample in order to avoid
contamination. g00832064
Illustration 361
• Never collect samples from expansion bottles. The coolant sampling valve is located near the cooling system
hose.
• Never collect samples from the drain for a system.
Obtain the sample of the coolant as close as possible
Submit the sample for Level 1 analysis. to the recommended sampling interval. Supplies
for collecting samples can be obtained from your
For additional information about coolant analysis, see Caterpillar dealer.
Special Publication, SEBU6250, “Caterpillar Machine
Fluids Recommendations” or consult your Caterpillar Refer to Operation and Maintenance Manual,
dealer. “Cooling System Coolant Sample (Level 1) - Obtain”
for the guidelines for proper sampling of the coolant.
Submit the sample for Level 2 analysis.

256 SEBU7437-07
Maintenance Section
Cooling System Coolant (ELC) - Change
Reference: For additional information about coolant

analysis, refer to Special Publication, SEBU6250,
“Caterpillar Machine Fluids Recommendations” or
consult your Caterpillar dealer.
i01844162
Cooling System Coolant (ELC)

- Change
SMCS Code: 1350-044
NOTICE
Do not change the coolant until you read and under- g00544510
Illustration 362
stand the cooling system information in Special Pub-
lication, SEBU6250, “Caterpillar Machine Fluids Rec-
2. Slowly loosen the pressure cap that is on the
ommendations”.
radiator in order to release pressure from the
cooling system.
Failure to do so could result in damage to the cooling
system components.
3. Remove the pressure cap.
NOTICE
Mixing ELC with other products will reduce the effec-
tiveness of the coolant.
This could result in damage to cooling system compo-

nents.
If Caterpillar products are not available and com-

mercial products must be used, make sure they
have passed the Caterpillar EC-1 specification for
pre-mixed or concentrate coolants and Caterpillar
Extender.
Note: This machine was filled at the factory with Illustration 363
g00544378
Caterpillar Extended Life Coolant.
Note: Refer to Operation and Maintenance Manual,
If the coolant in the machine is changed to Extended “General Hazard Information” for information that
Life Coolant from another type of coolant, see Special pertains to containing fluid spillage.
Publication, SEBU6250, “Caterpillar Machine Fluids
Recommendations”. 4. Remove the access cover that is underneath the
radiator.
1. Unlatch the engine hood and raise the engine
hood. 5. Open the drain valve and allow the coolant to
drain into a suitable container. The drain valve is
located on the bottom of the radiator.
6. Flush the cooling system. Follow Step 6.a through

Step 6.h in order to properly flush the cooling
system.
a. Close the drain valve.
b. Fill the cooling system with clean water.
c. Install the pressure cap.
d. Start the engine and run the engine until the

engine reaches operating temperature.
SEBU7437-07 257
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
e. Stop the engine and allow the engine to cool. 15. Check the coolant reservoir. Maintain the coolant
level between “FULL” mark (1) and “LOW” mark
f. Loosen the pressure cap slowly in order to (2).
relieve any pressure in the cooling system.
16. If additional coolant is necessary, remove the
g. Open the drain valve that is underneath the reservoir cap and add the appropriate coolant
radiator and allow the coolant to drain into a solution.
suitable container.
17. Install the reservoir cap.
h. Flush the radiator with clean water until the
draining water is transparent. 18. Close the engine hood and latch the engine hood.
Close the left access door.
7. Close the drain valve and install the access cover
underneath the radiator.
i01952445
8. Add the Extended Life Coolant. Refer to the

following topics:
Cooling System Coolant
Extender (ELC) - Add
• Special Publication, SEBU6250, “Caterpillar
Machine Fluids Recommendations” SMCS Code: 1352; 1353; 1395
• Operation and Maintenance Manual, Use Caterpillar Extended Life Coolant (ELC) when
“Capacities (Refill)” you add coolant to the cooling system. See Special
9. Start the engine. Operate the engine without Fluids Recommendations” for all cooling system
the cooling system pressure cap until the water requirements.
temperature regulator opens and the coolant level
stabilizes. Use a Coolant Conditioner Test Kit in order to check
the concentration of the coolant.
10. Maintain the coolant level within 13 mm (.5 inches)
of the bottom of the filler pipe. NOTICE
Mixing ELC with other products will reduce the effec-
11. Inspect the gasket of the cooling system pressure tiveness of the coolant.
cap. If the gasket is damaged, replace the
pressure cap. This could result in damage to cooling system compo-
nents.
12. Install the cooling system pressure cap.
If Caterpillar products are not available and com-
13. Stop the engine. mercial products must be used, make sure they
have passed the Caterpillar EC-1 specification for
14. Open the left access door. pre-mixed or concentrate coolants and Caterpillar
Extender.
Note: This machine was filled at the factory with

Caterpillar Extended Life Coolant.
1. Park the machine on level ground.
2. Stop the engine.

hood.
g00545226
Illustration 364
(1) “FULL”
(2) “LOW”
258 SEBU7437-07
Maintenance Section
Cooling System Coolant Level - Check
g00544510 g00545226
Illustration 365 Illustration 366
(1) “FULL” level
4. Make sure that the cooling system has cooled (2) “LOW” level
down. Loosen the cooling system pressure
cap slowly in order to relieve system pressure. 2. Check the coolant level of the coolant reservoir.
Remove the pressure cap. Maintain the coolant level between the “FULL”
mark and the “LOW” mark. If the coolant reservoir
Note: Refer to Operation and Maintenance Manual, is empty, follow Steps 2.a through 2.i.
“General Hazard Information” for information on
containing fluid spillage. a. Unlatch the engine hood and raise the engine
hood.
5. It may be necessary to drain some coolant from
the radiator so that Caterpillar Extender can be
added to the cooling system.
Note: Always discard drained fluids according to

local regulations.
6. AddCaterpillar Extended Life Coolant (ELC) to the

cooling system. Refer to the following topics for
the proper amount of Caterpillar Extender:
• Special Publication, SEBU6250, “Caterpillar

Machine Fluids Recommendations”
• Operation and Maintenance Manual, g00544510

“Capacities (Refill)” Illustration 367
7. Inspect the gasket of the cooling system pressure b. Slowly loosen the cooling system pressure cap
cap. If the gasket is damaged, replace the in order to relieve system pressure. Remove
pressure cap. the pressure cap.
8. Install the cooling system pressure cap. Note: Refer to Operation and Maintenance Manual,
9. Close the engine hood and latch the engine hood. containing fluid spillage.
c. Add the appropriate coolant solution to the

i02016149 cooling system. Refer to the following topics:
Cooling System Coolant Level • Special Publication, SEBU6250, “Caterpillar
- Check Machine Fluids Recommendations”
SMCS Code: 1350-040; 1350-535-FLV; • Operation and Maintenance Manual,

1395-535-FLV “Capacities (Refill)”
1. Open the left rear access door.

SEBU7437-07 259
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
d. Start the engine. Operate the engine without 2. Squeeze the outlet tube slightly in order to purge
the cooling system pressure cap until the water the dirt from the outlet tube.
temperature regulator opens and the coolant
level stabilizes.
e. Maintain the coolant level within 13 mm

(0.5 inch) of the bottom of the filler pipe.
f. Inspect the condition of the gasket on the

pressure cap. If the gasket is damaged, replace
the pressure cap.
g. Install the cooling system pressure cap.
h. Stop the engine.
i. Close the engine hood and latch the engine g00101413

hood. Illustration 369
Note: Refer to Operation and Maintenance Manual, 3. Loosen the cover latches and remove the air
“General Hazard Information” for information on cleaner cover.
containing fluid spillage.
3. If additional coolant is necessary, remove the

reservoir cap and add the appropriate coolant
solution.
4. Install the reservoir cap.
5. Close the left access door.
i02034899
Engine Air Filter Primary

Element - Clean/Replace Illustration 370
g00101415
SMCS Code: 1054-070; 1054-510

4. Remove the primary filter element from the air
If a warning and a pictograph is displayed on the cleaner housing.
message display or if the exhaust is black, check the
primary filter. 5. Clean the air cleaner cover and the inside of the
air cleaner housing.
1. Open the access door on the left side of the
machine. 6. Inspect the O-ring seal on the air cleaner cover.
Replace the O-ring seal if the O-ring seal is worn
or damaged.
7. Install the clean primary filter.
Note: Refer to “Cleaning Primary Air Filter Elements”.
8. Install the air cleaner cover and close the latches

securely.
g00537958
Illustration 368
260 SEBU7437-07
Maintenance Section
Engine Air Filter Primary Element - Clean/Replace
When the primary air filter element is cleaned, check

for rips or tears in the filter material. Replace the
primary air filter element after the primary air filter
element has been cleaned six times. The primary air
filter element should be replaced at least one time
per year. This replacement should be performed
regardless of the number of cleanings.
NOTICE
Do not clean the air filter elements by bumping or tap-
ping. This could damage the seals. Do not use ele-
ments with damaged pleats, gaskets, or seals. Dam-
aged elements will allow dirt to pass through. Engine
damage could result.
g00101416
Illustration 371
Visually inspect the primary air filter elements before
Note: Install the air cleaner cover properly. The cleaning. Inspect the air filter elements for damage
arrows must point upward. to the seal, the gaskets, and the outer cover. Discard
any damaged air filter elements.
9. Change the filter if any of the following conditions
occurs: There are two common methods that are used to
clean primary air filter elements:
• Restricted Air Filter indicator on the monitor
panel still comes on. • Pressurized air
• Exhaust smoke is still black after the installation • Vacuum cleaning
of a primary filter.
10. Close the access doors. Pressurized Air

Pressurized air can be used to clean primary air filter
Cleaning Primary Air Filter elements that have not been cleaned more than two
Elements times. Pressurized air will not remove deposits of
carbon and oil. Use filtered, dry air with a maximum
pressure of 207 kPa (30 psi).
NOTICE
Caterpillar recommends certified air filter cleaning ser-
vices available at participating Caterpillar dealers. The
Caterpillar cleaning process uses proven procedures
to assure consistent quality and sufficient filter life.
Observe the following guidelines if you attempt to

clean the filter element:
Do not tap or strike the filter element in order to re-

move dust.
Do not wash the filter element.
Use low pressure compressed air in order to remove

the dust from the filter element. Air pressure must not Illustration 372
g00281692
exceed 207 kPa (30 psi). Direct the air flow up the
pleats and down the pleats from the inside of the filter Note: When the primary air filter elements are
element. Take extreme care in order to avoid damage cleaned, always begin with the clean side (inside)
to the pleats. in order to force dirt particles toward the dirty side
(outside).
Do not use air filters with damaged pleats, gaskets, or
seals. Dirt entering the engine will cause damage to
engine components.
SEBU7437-07 261
Maintenance Section
Engine Air Filter Secondary Element - Replace
Aim the hose so that the air flows inside the element
along the length of the filter in order to help prevent
damage to the paper pleats. Do not aim the stream of
air directly at the primary air filter element. Dirt could
be forced further into the pleats.
Vacuum Cleaning
Vacuum cleaning is another method for cleaning
primary air filter elements which require daily cleaning
because of a dry, dusty environment. Cleaning with
pressurized air is recommended prior to vacuum
cleaning. Vacuum cleaning will not remove deposits
of carbon and oil.
g00281694
Illustration 374
Inspecting the Primary Air Filter
Do not use paint, a waterproof cover, or plastic as a
Elements protective covering for storage. An airflow restriction
may result. To protect against dirt and damage, wrap
the primary air filter elements in Volatile Corrosion
Inhibited (VCI) paper.
Place the primary air filter element into a box for

storage. For identification, mark the outside of the
box and mark the primary air filter element. Include
the following information:
• Date of cleaning
• Number of cleanings
Store the box in a dry location.
g00281693
Illustration 373
i01430699
Inspect the clean, dry primary air filter element. Use
a 60 watt blue light in a dark room or in a similar Engine Air Filter Secondary
facility. Place the blue light in the primary air filter
element. Rotate the primary air filter element. Inspect Element - Replace
the primary air filter element for tears and/or holes.
Inspect the primary air filter element for light that may SMCS Code: 1054-510
show through the filter material. If it is necessary in
order to confirm the result, compare the primary air NOTICE
filter element to a new primary air filter element that Always replace the secondary filter element. Never at-
has the same part number. tempt to reuse the secondary filter element by clean-
ing the element.
Do not use a primary air filter element that has any
tears and/or holes in the filter material. Do not use When the primary filter element is replaced, the sec-
a primary air filter element with damaged pleats, ondary filter element should be replaced.
gaskets or seals. Discard damaged primary air filter
elements. The secondary filter element should also be replaced
if the air filter restriction warning appears on the mes-
Storing Primary Air Filter Elements sage display after the installation of a clean primary
filter element or if exhaust smoke is still black.
If a primary air filter element that passes inspection
will not be used, the primary air filter element can 1. Open the access door on the front left side of the
be stored for future use. machine.
262 SEBU7437-07
Maintenance Section
Engine Crankcase Breather - Clean
2. See Operation and Maintenance Manual, “Engine

Air Filter Primary Element - Clean/Replace”.
Remove the air cleaner cover from the air cleaner
housing. Remove the primary filter element from
the air cleaner housing.
g00101451
Illustration 375
g00768439
Illustration 376
3. Remove the secondary filter element.
(1) Breather assembly
(2) Bolt
4. Cover the air inlet opening. Clean the inside of (3) Hose clamp
the air cleaner housing. (4) Hose
5. Remove the cover from the air inlet opening. 1. Loosen hose clamp (3) and remove hose (4) from
breather assembly (1).
6. Install the new secondary filter element.
2. Remove bolt (2) and the washer. Remove the
7. Install the primary filter element. breather assembly (1) and the seal.
8. Install the air cleaner cover and close the latches 3. Wash the breather element in solvent that is clean
securely. and nonflammable. Allow the breather element to
dry before installation.
9. Close the access door.
4. Install a breather element that is clean and dry.
Install breather assembly (1) and the seal.
i01724662
Engine Crankcase Breather - 5. Install bolt (2) and the washer. Refer
to Specifications, SENR3130, “Torque
Clean Specifications” for the correct torque.
SMCS Code: 1317-070-DJ 6. Install hose (4) on breather assembly (1).

Tighten hose clamp (3). Refer to Specifications,
NOTICE SENR3130, “Torque Specifications” for the correct
Perform this maintenance with the engine stopped. torques.
i01606395
NOTICE
If the crankcase breather is not maintained on a regu-
lar basis, it can become plugged. A plugged breather
Engine Oil Level - Check
will cause excessive crankcase pressure that may SMCS Code: 1000-535
cause crankshaft seal leakage.
NOTICE
Do not overfill the crankcase. Engine damage can re-
sult.
SEBU7437-07 263
Maintenance Section
Engine Oil Level - Check
Note: This machine is equipped with both an

automated function for checking fluid levels and NOTICE
a dipstick. Refer to Operation and Maintenance Do not fill above the “FULL” mark on the dipstick.
Manual, “Monitoring System” regarding the
automated system. If the machine is on an incline or If the oil level is above the “FULL” Mark, the crankshaft
the engine has been stopped only for a short time, might dip into the oil during engine operation. This will
then the engine oil does not return to the crankcase lead to excessively high oil temperatures. High oil tem-
and the fluid level cannot be properly checked by peratures can reduce the lubricating characteristics of
either method. Park the machine on level ground and oil.
check the oil level after the engine has been stopped
for at least 30 minutes.
Check the oil level while the engine is stopped. Do

not check the oil level while the engine is running.
1. Open the engine hood.
g00832234
Illustration 379

Containing Fluid Spillage.
g00832168 4. Remove the oil filler plug in order to add oil, if

Illustration 377
necessary. See Operation and Maintenance
Manual, “ Capacities (Refill)”.
2. Remove the dipstick. Wipe the oil off the dipstick
and reinsert the dipstick. Note: If the oil is deteriorated or badly contaminated,
change the oil regardless of the maintenance interval.
5. Clean the oil filler plug. Install the oil filler plug.
6. Close the engine hood.
g00832222
Illustration 378
3. Remove the dipstick and check the dipstick. The

oil level should be between the “FULL” mark and
the “ADD” mark.
264 SEBU7437-07
Maintenance Section
Engine Oil and Filter - Change
i02282281 Abnormally harsh operating cycles or harsh

environments can shorten the service life of
Engine Oil and Filter - Change the engine oil. Arctic temperatures, corrosive
environments, or extremely dusty conditions may
SMCS Code: 1318-510 require a reduction in engine oil change intervals
from the recommendations in Table 141. Also refer
Selection of the Oil Change Interval to Operation and Maintenance Manual, SEBU5898,
“Cold Weather Recommendations for Caterpillar
Machines”. Poor maintenance of air filters or of fuel
NOTICE filters requires reduced oil change intervals. See your
This machine is equipped with an engine that meets Caterpillar dealer for more information if this product
EPA Tier 2, Euro Stage II, or MOC Step 2 emission will experience abnormally harsh operating cycles or
regulations. A 500 hour engine oil change interval is harsh environments.
available, provided that operating conditions and rec-
ommended multigrade oil types are met. When these
requirements are not met, shorten the oil change
interval to 250 hours, or use an S·O·S oil sampling
and analysis program to determine an acceptable oil
change interval.
If you select an interval for oil and filter change that is

too long, you may damage the engine.
Caterpillar oil filters are recommended.
Recommended multigrade oil types are listed in Table

141. Do not use single grade oils.
g00753767
Illustration 380
API Trademark
Commercial oils that are licensed by the American Petroleum
Institute (API) bear this trademark. Commercial oils that do
not bear this trademark are not licensed and these oils are not
recommended. Oils that are not listed in Table 141 are not
recommended.
SEBU7437-07 265
Maintenance Section
Table 141 Program A

330C Excavator
Engine Oil Change Interval(1) Verification for an Oil Change Interval of 500 Hours
Operating Conditions This program consists of three oil change intervals of

Severe 500 hours. Oil sampling and analysis is done at 250
hours and 500 hours for each of the three intervals
Normal(2) High Fuel Altitude for a total of six oil samples. The analysis includes
Load Sulfur above oil viscosity and infrared (IR) analysis of the oil. If
Multigrade Factor(3) from 1830 m
Oil Type
all of the results are satisfactory, the 500 hour oil
above 0.3% to (6000 ft) change interval is acceptable for the machine in that
37.8 L 0.5%
(9.8 US application. Repeat Program A if you change the
gal) per
(4)
application of the machine.
hr of
fuel If a sample does not pass the oil analysis, take one
of these actions:
Cat DEO
500 hr 500 hr 500 hr 250 hr(6)
Preferred
• Shorten the oil change interval to 250 hours.
API CH-4
11.0 • Proceed to Program B.
minimum 500 hr 500 hr 500 hr 250 hr(6)
TBN(4) • Change to a preferred oil type in Table 141.
Preferred
API CH-4 Program B
TBN(4) 500 hr 500 hr 250 hr(5) 250 hr(6)
below 11.0 Optimizing Oil Change Intervals
API CG-4 500 hr 250 hr(5) 250 hr(5) 250 hr(6)
Begin with a 250 hour oil change interval. The oil
API CF-4 250 hr(5) 250 hr(6) 250 hr(6) 250 hr(6) change intervals are adjusted by increments. Each
(1) The traditional oil change interval for engines is 250 hours. The
interval is adjusted an additional 50 hours. Periodic oil
standard oil change interval in this machine is 500 hours, if the sampling and analysis is done during each interval.
operating conditions and recommended oil types that are listed The analysis includes oil viscosity and infrared (IR)
in this table are met. Improvements in the engine allow this analysis of the oil. Repeat Program B if you change
engine oil change interval. This new standard interval is not the application of the machine.
permitted for other machines. Refer to the applicable Operation
and Maintenance Manuals for the other machines.
(2) Normal conditions include these factors: Fuel sulfur below If an oil sample does not pass the analysis, shorten
0.3%, altitude below 1830 m (6000 ft), and good air filter and the oil change interval, or change to a preferred
fuel filter maintenance. Normal conditions do not include high multigrade oil type in the listing above.
load factor, harsh operating cycles, or harsh environments.
(3) High load factors can shorten the service life of your engine oil.
Continuous heavy load cycles and very little idle time result
References
in increased fuel consumption and oil contamination. These
factors deplete the oil additives more rapidly. If the average Reference: Form, PEDP7035, “Optimizing Oil
fuel consumption of your 330C exceeds 37.8 L (9.8 US gal) Change Intervals”
per hour, follow the “High Load Factor” recommendations in
Table 141. To determine average fuel consumption, measure
average fuel consumption for a period of 50 to 100 hours. If
Reference: Form, PEDP7036, “S·O·S Fluid Analysis”
the application of the machine is changed, the average fuel
consumption may change. Reference: Form, PEDP7076, “Understanding the
(4) For sulfur content above 0.5%, refer to Operation and S·O·S Oil Analysis Tests”
Maintenance Manual, SEBU6250, “Caterpillar Machine Fluids
Recommendations”, “Total Base Number (TBN) and Fuel Sulfur
Levels for Direct Injection (DI) Diesel Engines”.
(5) In order to verify an oil change interval of 500 hours, refer to
“Program A” below.
(6) Use “Program B” below to determine an appropriate interval.
Adjustment of the Oil Change Interval

Note: Your Caterpillar dealer has additional
information on these programs.
266 SEBU7437-07
Maintenance Section
Oil Grade Plug
g00821713
Illustration 381
Location of the Oil Grade Plug
The Oil Grade Plugs are used on the C-9 engine to

enhance start-up in cold weather conditions. When
changing oil grades, the operator must ensure that g00852892
Illustration 383
the corresponding plug is inserted into the wiring 214-7170 Repair Kit
harness. The oil grade plugs can be recognized by (3) 10W30 oil grade plug (Green wire)
either the identification tags or by the color of the (4) 15W40 oil grade plug (Red wire)
wires. (5) 0W20 oil grade plug (Black wire)
The following plugs are used to inform the ECM when 10W30 and 15W40 oil grade plugs are shipped with
a particular grade of oil is being used. the engine. The 0W20 oil grade plug can be ordered
from the parts manual. Order the 214-7170 Repair
Kit. The 0W20 oil grade plug can be made from a
175-3700 Connector Repair Kit. For the correct pin
connections, refer to the Electrical Schematic or refer
to Table 142.
Table 142
OIL GRADE PLUGS (214-7170)
Oil
Plug Wire Color Pin Connections
Grade
3 10W30 Green B-C
4 15W40 Red A-C
5 0W20 Black A-B-C
Procedure for Changing Engine Oil

Illustration 382
g00852969 and Filter
Oil grade plugs being shipped with the engine.
Note: If the sulfur content in the fuel is greater than
(1) Identification tag for 10W30 oil grade plug 1.5 percent by weight, use an oil that has a TBN of
(2) Identification tag for 15W40 oil grade plug
30 and reduce the oil change interval by one-half.
Park the machine on a level surface. Stop the engine.

SEBU7437-07 267
Maintenance Section
Note: Drain the crankcase while the oil is warm. This

allows waste particles that are suspended in the oil to
drain. As the oil cools, the waste particles will settle
to the bottom of the crankcase. The particles will not
be removed by draining the oil and the particles will
recirculate in the engine lubrication system with the
new oil.
g00832246
Illustration 386
5. Remove the oil filter with a strap type wrench. See

Operation and Maintenance Manual, “Oil Filter -
Inspect”. Dispose of the used filter according to
local regulations.
g00101627 6. Clean the filter housing base. All of the seal
Illustration 384
material must be removed.
1. The drain valve for the engine crankcase oil is
located under the rear of the upper structure.

g00101502
Illustration 387
7. Apply a thin coat of engine oil to the new filter seal.
8. Place the new engine oil filter onto the base.

Rotate the engine oil filter until the filter seal
Illustration 385
g00832244 contacts the base. Note the position of the index
marks on the filter relative to a fixed point on the
2. Open the crankcase drain valve. Allow the oil to filter base.
drain into a suitable container.
Note: Index marks on the engine oil filter are
Note: Discard any drained fluids according to local separated by 90 degrees or 1/4 of a rotation.
regulations.
9. You may need to use a Caterpillar strap wrench or
3. Close the drain valve. another suitable tool in order to tighten the filter.
Use the instructions that are printed on the filter
4. Open the access door at the right side of the in order to tighten the filter. Use the rotation index
machine. marks as a guide. Do not damage the filter with
the installation tool.
Note: If you install a filter that has not been

provided by Caterpillar, use the instructions that
were provided with the filter.
268 SEBU7437-07
Maintenance Section
Engine Oil Sample - Obtain
10. Close the access door. i01920440
11. Unlatch the engine hood and raise the engine Engine Oil Sample - Obtain
hood.
SMCS Code: 1000-008; 1000; 1348-008;
1348-554-SM; 7542-008; 7542-554-OC, SM
g00832234
Illustration 388
g00831837
12. Remove the oil filler plug . Fill the crankcase Illustration 390
with new oil. See Operation and Maintenance
Manual, “Capacities (Refill)” and Operation and Obtain a sample of the engine oil from the engine oil
Maintenance Manual, “Lubricant Viscosities”. sampling valve that is located on the engine oil filter
Clean the oil filler plug and install the oil filler plug. housing. Refer to Special Publication, SEBU6250,
“S·O·S Oil Analysis” for information that pertains to
obtaining a sample of the engine oil. Refer to Special
NOTICE Publication, PEHP6001, “How To Take A Good Oil
Do not under fill or overfill engine crankcase with oil. Sample” for more information about obtaining a
Either condition can cause engine damage. sample of the engine oil.
13. Start the engine and allow the oil to warm. Check
i01747875
the engine for leaks. Stop the engine.
Engine Valve Lash - Check
SMCS Code: 1102-082; 1102-535; 1102; 1105-025;
1105-535; 1121-535; 1209-082; 1209-535; 1209;
7527
Refer to Engine Systems Operation/Testing and

Adjusting in order to perform the complete procedure
for the valve lash adjustment.
g00832222
Illustration 389
14. Wait for 30 minutes in order to allow the oil to

drain back into the crankcase. Check the oil
level with the dipstick. Maintain the oil between
the “FULL” and “ADD” marks on the dipstick. If
necessary, add oil.
15. Close the engine hood and latch the engine hood.
SEBU7437-07 269
Maintenance Section
Final Drive Oil - Change
i01584908 12. Properly dispose of the drained material. Obey

local regulations for the disposal of the material.
Final Drive Oil - Change
SMCS Code: 4050-044-FLV i01589592
Final Drive Oil Level - Check

SMCS Code: 4050-535-FLV
g00822278
Illustration 391
1. Position one final drive so that oil drain plug (2) is

at the bottom. g00822278
Illustration 392
“General Hazard Information” for information on 1. Position one final drive so that oil drain plug (2) is
Containing Fluid Spillage. at the bottom.
2. Remove drain plug (2) and level plug (1). Allow Note: Refer to Operation and Maintenance Manual,
the oil to drain into a suitable container. “General Hazard Information” for information on
3. Clean the plugs and inspect the O-ring seals. If
wear or damage is evident, replace the drain plug, 2. Remove oil level plug (1).
the level plug, and/or the O-ring seals.
3. Check the oil level. The oil should be near the
4. Install drain plug (2). bottom of the level plug opening.
5. Fill the final drive to the bottom of the opening on 4. Add oil through the level plug opening, if
level plug (1). See Operation and Maintenance necessary.
Manual, “Lubricant Viscosities” and Operation and
Maintenance Manual, “Capacities (Refill) ”. Note: Overfilling the final drive will cause the seals on
the travel motor to allow hydraulic oil or water to enter
6. Install level plug (1). the final drive. This may contaminate the final drive.
7. Perform Step 1 to Step 6 on the other final drive. 5. Clean oil level plug (1). Inspect the O-ring seal.
Use a different container for the oil so that the oil Replace the O-ring seal if the O-ring seal is worn
samples from the final drives will be separate. or damaged.
8. Completely remove the oil that has spilled onto 6. Install oil level plug (1).
surfaces.
7. Repeat the procedure for the other final drive.
9. Start the engine and allow the final drives to run
through several cycles.
10. Stop the engine. Check the oil level.
11. Check the drained oil for metal chips or for

particles. If there are any chips or particles,
consult your Caterpillar dealer.
270 SEBU7437-07
Maintenance Section
Final Drive Oil Sample - Obtain
i01920502 • The machine is being stored.

Final Drive Oil Sample - Obtain • The fuel filter is being replaced.
SMCS Code: 4011-008; 4050-008; 4050-SM;
7542-008 Electric Priming Pump
(S/N: CGZ1-541; CAP1-1257; JCD1-298; JNK1-259)

machine.
g00564732
Illustration 393
Obtain an oil sample of the final drive oil by removing

the filler plug and taking the sample directly from
the final drive housing. Refer to Special Publication, g01172643
SEBU6250, “S·O·S Oil Analysis” for information Illustration 394
that pertains to obtaining an oil sample from the (1) Fuel Priming Pump
final drive housing. Refer to Special Publication, (2) Fuel Filter
(3) Drain Valve (inlet)
PEHP6001, “How To Take A Good Oil Sample” for (4) Drain Valve (outlet)
more information about obtaining an oil sample from
the final drive housing. Note: Refer to Operation and Maintenance Manual,
i02346941 containing fluid spillage.
Fuel System - Prime 2. Open the drain valve (3). Allow the fuel to drain
into a suitable container.
SMCS Code: 1250-548
3. Turn the start switch key to the ON position. Keep
NOTICE the start switch key in the ON position until a
Care must be taken to ensure that fluids are contained steady flow of fuel comes out of the drain hose.
during performance of inspection, maintenance, test- Then, close the drain valve.
ing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before open- 4. Open the drain valve (4). Allow the fuel in the filter
ing any compartment or disassembling any compo- (2) to drain into a suitable container.
nent containing fluids.
5. Turn the start switch key to the ON position in
Refer to Special Publication, NENG2500, “Caterpillar order to fill the filter element with fuel. Keep the
Dealer Service Tool Catalog” for tools and supplies start switch key in the ON position until a steady
suitable to collect and contain fluids on Caterpillar flow of fuel comes out of the drain hose. Then,
products. close the drain valve.
Dispose of all fluids according to local regulations and Note: The fuel system should be primed within ten
mandates. minutes. If the time was more than ten minutes,
change the filter element and repeat the priming
procedures.
Prime the fuel system in order to fill the fuel filter, and
prime the fuel system in order to purge trapped air.
The fuel system should be primed under the following NOTICE
conditions: Do not crank the engine continuously for more than
30 seconds. Allow the starting motor to cool for two
• The fuel tank is running low. minutes before cranking the engine again.
SEBU7437-07 271
Maintenance Section
Fuel System Filter - Replace
6. Start the engine. If the engine starts but the engine 6. Push in the priming pump plunger and lock the
runs rough, allow the engine to run at low idle. pump plunger by hand.
Continue to run the engine at low idle until the
engine runs smoothly. NOTICE
Do not crank the engine continuously for more than
7. Close the access door on the left side of the 30 seconds. Allow the starting motor to cool for two
machine. minutes before cranking the engine again.
Manual Priming Pump 7. Start the engine. If the engine starts but the engine
(S/N: CGZ542-UP; CAP1258-UP; JCD299-UP; runs rough, allow the engine to run at low idle.
JNK260-UP) Continue to run the engine at low idle until the
engine runs smoothly.
machine. 8. If the engine does not start, or if the engine
misfires, additional priming may be required.
Repeat steps 2 through 6.
9. Close the access door on the left side of the

machine.
i02282328
Fuel System Filter - Replace

SMCS Code: 1261-510
Personal injury or death can result from a fire.
Fuel leaked or spilled onto hot surfaces or electri-

cal components can cause a fire.
Clean up all leaked or spilled fuel. Do not smoke

while working on the fuel system.
g01172857
Illustration 395
(1) Fuel Filter Turn the disconnect switch OFF or disconnect the
(2) Fuel Drain (inlet) battery when changing fuel filters.
(3) Fuel Drain (outlet)
(4) Priming Pump
NOTICE
Note: Refer to Operation and Maintenance Manual, Do not fill fuel filters with fuel before installing them.
“General Hazard Information” for information on Contaminated fuel will cause accelerated wear to fuel
containing fluid spillage. system parts.
2. Open the drain valve (2). Allow the fuel to drain

into a suitable container. 1. Open the access door on the left side of the
machine.
3. Unlock the fuel priming pump (4) and operate the
fuel priming pump plunger until fuel flows out of
the drain hose. Then, close the drain valve (2).
4. Open the drain valve (3). Allow the fuel in the fuel
filter (1) to drain into a suitable container.
5. Operate the fuel priming pump plunger until fuel

flows out of the drain hose. Then, close the drain
valve (3).
272 SEBU7437-07
Maintenance Section
Fuel System Primary Filter (Water Separator) Element - Replace
8. Apply a thin coat of clean diesel fuel onto the

sealing surface of the new fuel filter.
9. Place the new fuel filter onto the base. Rotate the
fuel filter until the filter seal contacts the base.
Note the position of the index marks on the filter
relative to a fixed point on the filter base.
Note: Index marks on the fuel filter are separated

by 90 degrees or 1/4 of a rotation.
10. In order to properly tighten the filter, rotate the

filter by 270 degrees or 3/4 of a rotation.
g00832272
11. Prime the fuel system. See Operation and
Illustration 396 Maintenance Manual, “Fuel System - Prime” for
(1) Drain hose instructions.
(2) Drain valve
(3) Fuel filter
12. Close the access door on the left side of the
machine.
containing fluid spillage. i02068787
2. Position a suitable container for the used fluid Fuel System Primary Filter
under drain hose (1). (Water Separator) Element -
3. Open the drain valve(2). Allow the fuel in the filter Replace
(3) to drain into the container.
SMCS Code: 1263-510-FQ
4. Securely tighten the valve.
Note: Dispose of the used fuel according to local

regulations. Personal injury or death may result from failure to
adhere to the following procedures.
5. Remove fuel filter (3).
Fuel leaked or spilled onto hot surfaces or electri-
6. Inspect the fuel filter for debris by cutting the fuel cal components can cause a fire.
filter open.
Clean up all leaked or spilled fuel. Do not smoke
Note: This fuel filter is a cartridge type filter. This type while working on the fuel system.
of filter cannot be reused.
Turn the disconnect switch OFF or disconnect the
7. Clean the mounting base of the fuel filter. Make battery when changing fuel filters.
sure that all of the old seal is removed from the
mounting base.
NOTICE
Do not fill the fuel filters with fuel before installing the
fuel filters. The fuel will not be filtered and could be
contaminated. Contaminated fuel will cause acceler-
ated wear to fuel system parts.

machine.
g00101318
Illustration 397
SEBU7437-07 273
Maintenance Section
Fuel System Primary Filter (Water Separator) Element - Replace
g00752052 g00752055
(1) Drain valve (2) Bowl
(2) Bowl (3) Filter
(3) Filter (5) Cap
(4) Filter base (6) Seal
2. Turn drain valve (1) counterclockwise in order to 8. Remove cap (5) from the bottom of new filter (3).
open. The drain valve is located on the bottom Remove seal (6) from cap (5).
of the water separator.
9. Install seal (6) in a groove of bowl (2).
“General Hazard Information” for information that
pertains to containing fluid spillage.
3. Drain the water and the sediment into a suitable

container.
Note: Dispose of used fluids according to local

regulations.
4. Close the drain valve (1).
5. Remove filter (3) from filter base (4). A filter

wrench may be used to loosen the filter.
g00752056
Note: The water separator element is a cartridge Illustration 400
type filter. The filter cannot be reused. (2) Bowl
(3) Filter
6. Remove filter (3) from bowl (2). Discard the used (4) Filter base
filter.
10. Install bowl (2) to a new filter (3). Securely tighten
7. Clean the inside surfaces of filter base (4) and bowl (2) to filter (3).
bowl (2).
11. Install filter (3) in filter base (4). Securely tighten
filter (3) to filter base (4).
Note: Do not start the engine until all service to

the fuel system is complete. For instructions about
priming the fuel system, refer to Operation and
Maintenance Manual, “Fuel System - Prime”.

274 SEBU7437-07
Maintenance Section
Fuel System Water Separator - Drain
i01434721 i01589598
Fuel System Water Separator Fuel Tank Cap and Strainer -

- Drain Clean
SMCS Code: 1263 SMCS Code: 1273-070-STR

machine.
2. Provide a suitable container for used fluid.

g00824193
Illustration 402
1. Remove the fuel cap.
2. Inspect seal (4) for damage. Replace the seal, if

necessary.
3. Remove screws (1), filter assembly (2), drain

valve (3) and the gaskets.
g00751973
Illustration 401
(1) Drain valve
(2) Bowl
3. Check bowl (2) in the bottom of the water

separator. Open drain valve (1). Drain the water
and sediment in the bowl.
Note: Dispose of used fluids according to local

regulations.
4. Close drain valve (1).
5. Close the front access door.

g00824196
Illustration 403

4. Remove the strainer that is located in the filler

opening.
5. Wash the strainer and the fuel tank cap in a clean,

nonflammable solvent.
6. Install a new cap filter kit. Install the gaskets, drain

valve (3), filter assembly (2), and screws (1).
7. Install the strainer into the filler opening.

SEBU7437-07 275
Maintenance Section
Fuel Tank Water and Sediment - Drain
8. Install the fuel tank cap. 2. Close the drain valve by turning the valve
clockwise.
i02159164
Fill the Fuel Tank
Fuel Tank Water and Sediment
- Drain You can now add fuel to the fuel tank, if necessary.
Remove the fuel tank cap and pump fuel through the
opening.
SMCS Code: 1273-543
Make sure that you lock the fuel tank cap after the
refueling is complete.
i02355628
Fuses - Replace
SMCS Code: 1417-510
S/N: CAP1-Up
S/N: CGZ1-Up
Fuses – Fuses protect the electrical

Illustration 404
g00824198 system from damage that is caused by
overloaded circuits. Change a fuse if the
Early type
element separates. If the element of a new fuse
separates, check the circuit and/or repair the circuit.
The fuel tank drain valve is located underneath the
fuel tank.
NOTICE
Always replace fuses with the same type and capacity
fuse that was removed. Otherwise, electrical damage
could result.
NOTICE
If it is necessary to replace fuses frequently, an elec-
trical problem may exist.
Contact your Caterpillar dealer.
To replace a fuse, use the puller that is stored in the

fuse panel. Two fuses of 5 Amperes, three fuses of
g01043694 10 Amperes, two fuses of 15 Amperes, and one fuse
Illustration 405
of 30 Amperes are contained in the fuse panel as
Later type spare fuses.
The fuel tank drain valve is located under the main The following list identifies the circuits that are
hydraulic pump. protected by each fuse. The amperage for each fuse
is included with each circuit.
containing fluid spillage.
1. Open the drain valve by turning the valve

counterclockwise. Allow the water and the
sediment to drain into a suitable container.
Note: Dispose of drained fluids according to local

regulations.
276 SEBU7437-07
Maintenance Section
Fuses - Replace
(14) Engine Controller and Pump Controller –

10 Amp
(15) Controller for Attachment Valve – 15 Amp
(16) Dome Lamp and Radio – 10 Amp
(17) Air Conditioner Blower – 15 Amp
(18) Electric Refueling Pump – 30 Amp
(19) Boom Float – 5 Amp
(20) Spare – 5 Amp
(22) auxiliary Circuit – 10 Amp
(23) Fuel Pump – 10 Amp
(24) Windshield Washer and Windshield Wiper –

15 Amp
(25) Chassis Light – 10 Amp
(26) Electronic Display – 5 Amp
(27) Seat Heater – 5 Amp
(28) Lower Windshield Washer and Lower

Windshield Wiper – 10 Amp
(29) Cigar Lighter – 10 Amp

g01141246
Illustration 406
(30) Radio – 5 Amp
(1) Spare – 5 Amp
(31) Attachment Solenoid – 10 Amp
(32) 12 Volt 7 Amp Converter 1 – 10 Amp
(33) 12 Volt 7 Amp Converter 1 – 10 Amp
(34) Air Conditioner – 15 Amp
(35) Coupler Wedge – 5 Amp
(36) Beacon Light – 15 Amp
(7) Product Link – 10 Amp
(8) Engine Controller – 15 Amp
(38) Auxiliary Circuit – 10 Amp
(9) Horn – 10 Amp
(10) Timer Relay – 10 Amp
(11) Cab Lamp – 10 Amp
(12) Engine Start Switch – 10 Amp
(13) Boom Light – 10 Amp

SEBU7437-07 277
Maintenance Section
Fuses - Replace
i02280890
Fuses - Replace
SMCS Code: 1417-510
S/N: JCD1-Up
S/N: JNK1-Up
Fuses – Fuses protect the electrical

system from damage that is caused by
overloaded circuits. Change a fuse if the
element separates. If the element of a new fuse
separates, check the circuit and/or repair the circuit.
NOTICE
Always replace fuses with the same type and capacity
fuse that was removed. Otherwise, electrical damage
could result.
NOTICE
If it is necessary to replace fuses frequently, an elec-
trical problem may exist.
Contact your Caterpillar dealer.
To replace a fuse, use the puller that is stored in the

fuse panel. Four fuses of 5 Amperes, three fuses of
10 Amperes, two fuses of 15 Amperes, and one fuse
of 30 Amperes are contained in the fuse panel as
spare fuses.
The following list identifies the circuits that are Illustration 407
g01141465
protected by each fuse. The amperage for each fuse
is included with each circuit. (1) Spare – 5 Amp
(7) Product Link (If Equipped) – 10 Amp
(8) Backup Switches and Monitor Controller –

15 Amp
(9) Horn and Quick Coupler – 10 Amp
(10) Timer Relay – 10 Amp
(11) Cab Lamp – 10 Amp
(12) Engine Start Switch – 10 Amp

278 SEBU7437-07
Maintenance Section
High Intensity Discharge Lamp (HID) - Replace
(13) Boom Light – 10 Amp i02245859
(14) Engine Controller and Pump Controller – High Intensity Discharge Lamp
10 Amp (HID) - Replace
(15) Controller for Attachment Valve – 15 Amp (If Equipped)
(16) Dome Lamp and Radio Memory – 10 Amp SMCS Code: 1434-510
(18) Electric Refueling Pump – 30 Amp HID lamps operate at very high voltages. To avoid
electrical shock and personal injury, disconnect
(19) Spare – 5 Amp power before servicing HID lamps.

HID bulbs become very hot during operation.
(22) Inspection Lamp – 10 Amp Before servicing, remove power from lamp for at
least five minutes to ensure lamp is cool.
(23) Fuel Pump – 10 Amp
(24) Windshield Washer and Windshield Wiper – NOTICE

15 Amp Although HID bulb materials may change over time,
HID bulbs produced at the time of the printing of this
(25) Chassis Light – 10 Amp manual contain mercury. When disposing of this com-
ponent, or any waste that contains mercury, please
(26) Backup Switches and Monitor Controller – use caution and comply with any applicable laws.
5 Amp
(27) Seat Heater (If Equipped) – 5 Amp 1. Remove the electrical power from the high
intensity discharge lamp (HID). The electrical
(28) Auxiliary Circuit – 10 Amp power must be removed from the HID lamp for at
least five minutes, in order to ensure that the bulb
(29) Cigar Lighter – 10 Amp is cool.
(30) Radio (If Equipped) and Switch Panel – 5 2. Disassemble the housing for the HID lamp in order
Amp to have access to the bulb.
(31) Attachment Solenoid – 10 Amp Note: On some HID lamps, the bulb is an integral
part of the lens assembly. The bulb is not removed
(32) 12 Volt 7 Amp Converter 1 – 10 Amp separately from the lens assembly. Replace the
entire lens assembly on these HID lamps.
3. Remove the bulb from the HID lamp.
(34) Air Conditioner – 15 Amp
4. Install the replacement bulb in the HID lamp.
If the bulb is an integral part of the lens assembly,
(36) Beacon Light – 15 Amp install the replacement lens assembly in the HID
lamp.
Note: In order to avoid failure to the bulb that is
(38) Auxiliary Circuit – 10 Amp premature, avoid touching the bulb’s surface with
your bare hands. Clean any fingerprints from the bulb
with alcohol prior to operation.
5. Reassemble the housing for the HID lamp. Ensure

that any printing on the lens is oriented correctly
with respect to the HID lamp’s mounting position
on the machine.
SEBU7437-07 279
Maintenance Section
Hydraulic System Biodegradable Oil Filter Element - Replace
6. Reattach the electrical power to the HID lamp.
7. Check the HID lamp for proper operation.
Note: Consult your Caterpillar dealer for additional

information on HID lamps.
i02149868
Hydraulic System
Biodegradable Oil Filter
Element - Replace
(If Equipped) Illustration 410
g01090728
SMCS Code: 5068-510

6. Remove four bolts (1) and cover (2) from the BIO
filter.
7. Remove BIO filter element (3) from the filter

assembly.
8. Install a new filter element.
i02252222
Hydraulic System
Biodegradable Oil Filter
g00101508
Illustration 408
Pressure Gauge - Inspect
1. Place the machine in the servicing position. (If Equipped)
2. Move the hydraulic lockout control to the LOCKED SMCS Code: 5068-040
position. Stop the engine.
g00101508
Illustration 411
g00687449
Illustration 409
1. Place the machine in the servicing position.
3. Slowly loosen the filler plug in order to relieve any
pressure. 2. Move the hydraulic lockout control to the LOCKED
position. Stop the engine.
4. Tighten the filler plug after the pressure is relieved.
5. Open the access door on the right side of the

machine.
280 SEBU7437-07
Maintenance Section
Hydraulic System Filter Element (Fine Filtration) - Replace
i02150755
Hydraulic System Filter

Element (Fine Filtration) -
Replace
(If Equipped)
SMCS Code: 5068-510
g00687449
Illustration 412

pressure.
5. Place the joysticks in the HOLD position.
6. Start the engine and turn the engine speed dial to Illustration 414
g00101508
the high idle position “10”. DO NOT MOVE ANY
CONTROL. 1. Place the machine in the servicing position.
7. Open the access door on the right side of the 2. Move the hydraulic lockout control to the LOCKED
machine. position. Stop the engine.
g01087411
Illustration 413 g00687449
Illustration 415
8. Install the pressure gauge on the pressure nipple
on top of the filter and read the value. 3. Slowly loosen the filler plug in order to relieve any
pressure.
If the pressure is between “1 bar” and “3 bars”, the
BIO filter element is clean. 4. Tighten the filler plug after the pressure is relieved.
If the pressure is more than “3 bars”, the BIO filter 5. Open the access door on the right side of the
element is clogged. If this occurs, replace the BIO machine.
filter element. Refer to Operation and Maintenance
Manual, “Hydraulic System Biodegradable Oil
Filter Element - Replace” for information on
replacing the BIO filter element.

SEBU7437-07 281
Maintenance Section
Hydraulic System Oil (If Equipped with Fine Filtration Filter) - Change
Caterpillar Hydraulic Oils
• Cat HYDO
• TDTO
• TDTO (TMS)
• DEO
• Biodegradable Hydraulic Oil (HEES)
• MTO
g01090728
Commercial Oils
Illustration 416
Diesel engine oils (Heavy Duty) with a minimum
6. Remove four bolts (1) and cover (2) from the fine zinc content of 900 ppm can be used. Acceptable
filtration filter. commercial oils are identified by the American
Petroleum Institute trademark (API) . Refer to the list
7. Remove element (3) from the filter assembly. that follows for acceptable types of hydraulic oils.
8. Install a new filter element. • CF
9. Close the access door. • CF-4
i01990521 • CG-4
Hydraulic System Oil (If • CH-4
Equipped with Fine Filtration Note: Industrial hydraulic oils are not recommended
Filter) - Change for the hydraulic systems of Caterpillar machines.
Industrial hydraulic oils are more likely to allow
SMCS Code: 5056-044 corrosion and Industrial hydraulic oils are more likely
to allow excessive wear.
5000 Hour Oil Change Interval
Oil Change
A 5000 hour maintenance interval for hydraulic
oil (change) is available. The extended interval Refer to Operation and Maintenance Manual,
requires S·O·S monitoring of the hydraulic oil. The “Hydraulic System Oil - Change” for the procedure to
interval for S·O·S monitoring is every 500 hours. The change the hydraulic oil.
maintenance interval for the hydraulic oil filter is not
changed. If S·O·S monitoring is not performed, the
i02347787
2000 hour maintenance interval must be used.
Hydraulic System Oil - Change
Machines with hammers are not included in the
5000 hour maintenance interval. Machines with SMCS Code: 5056-044
hammers must use the intervals that are listed in
the Maintenance Interval Schedule. Machines that
are used in severe conditions are not included in the 4000 Hour Oil Change Interval
5000 hour maintenance interval. Machines that are
used in severe conditions must use the interval in the A 4000 hour maintenance interval for hydraulic
Maintenance Interval Schedule. oil (change) is available. The extended interval
requires S·O·S monitoring of the hydraulic oil. The
interval for S·O·S monitoring is every 500 hours. The
Lubricants maintenance interval for the hydraulic oil filter is not
changed. If S·O·S monitoring is not performed, the
Approved hydraulic oil must be used to obtain the 2000 hour maintenance interval must be used.
5000 hour hydraulic oil change. Refer to the list that
follows for approved oils.
282 SEBU7437-07
Maintenance Section
Machines with hammers are not included in the Procedure to Change the Hydraulic
4000 hour maintenance interval. Machines with
hammers must use the intervals that are listed in
Oil
the Maintenance Interval Schedule. Machines that
are used in severe conditions are not included in the
4000 hour maintenance interval. Machines that are
used in severe conditions must use the interval in the
Maintenance Interval Schedule.
Lubricants
Approved hydraulic oil must be used to obtain the
4000 hour hydraulic oil change. Refer to the list that
follows for approved oils.
Caterpillar Hydraulic Oils

g00101435
• Cat HYDO Illustration 417
• Cat TDTO 1. Park the machine on level ground. Lower the

bucket to the ground so that the stick is vertical.
• Cat TDTO-TMS
• Cat DEO
• Cat BIO HYDO (HEES) (Biodegradable Hydraulic
Oil)
• Cat MTO
Commercial Oils
Diesel engine oils (Heavy Duty) with a minimum

zinc content of 900 ppm can be used. Acceptable
commercial oils are identified by the American
Petroleum Institute trademark (API) . Refer to the list
g00832409
that follows for acceptable types of hydraulic oils. Illustration 418
• Engine oils that meet the Cat ECF-1 specification 2. Remove bolts (1), washers (2) and cover (3) from
the top of the hydraulic tank.
• API CG-4
• API CF
• TO-4
Note: Industrial hydraulic oils are not recommended
for the hydraulic systems of Caterpillar machines.
Industrial hydraulic oils are more likely to allow
corrosion and Industrial hydraulic oils are more likely
to allow excessive wear.
g00832412
Illustration 419
3. Clean the area thoroughly in order to keep dirt out

of the screen cover. Clean the area thoroughly in
order to keep dirt out of the fill/vent plug.
SEBU7437-07 283
Maintenance Section
4. Relieve the internal pressure from the hydraulic

tank by loosening the fill/vent plug. After the
pressure is relieved, remove the fill/vent plug.
g00832417
Illustration 422
7. Replace plug (4) with a 3B-7271 Pipe Nipple (5)

Illustration 420
g00101446 and hose (6).
The oil drain valve is located under the hydraulic tank.
8. Loosen drain plug (7) in order to drain the oil.
5. Remove the hydraulic tank access cover that is
located under the upper structure. This will allow 9. Drain the oil into a suitable container.
access to the drain valve.
10. After the oil has been drained, tighten drain plug
(7) to a torque of 110 ± 15 N·m (81 ± 11 lb ft).
11. Remove Pipe Nipple (5) and hose (6).
12. Clean plug (4) and install the plug. Tighten the
plug to a torque of 75 ± 5 N·m (55 ± 48 lb ft).
13. Open the access door on the right side of the

machine.
14. Clean the pump, the hydraulic lines, and the

hydraulic tank.
g00833590
Illustration 421
(4) Plug

pertains to containing fluid spillage.
6. Remove plug (4).
g00833606
Illustration 423
15. Remove the plug from the tube. Allow the oil to
drain into a container.
Note: Dispose of used filters and used fluids

according to local regulations.
16. Inspect the O-ring. Replace the O-ring if wear or

damage is evident.
284 SEBU7437-07
Maintenance Section
17. Clean the plug. Install the plug and the O-ring into
the drain port.
g00833662
Illustration 425
(13) O-ring seal
(14) O-ring seal
21. Remove O-ring seal (13) from the screen.
22. Inspect O-ring seals (13) and (14). Replace the

O-ring seals if wear or damage is evident.
g00833625
Illustration 424 23. Install O-ring seal (13) on screen (12).
(8) Bolts
(9) Washers 24. Install screen (12) and spring (11). Then install
(10) Cover
(11) Spring
cover (10), washers (9), and bolts (8).
(12) Screen
Note: Make sure that the O-ring seals and the spring
18. Remove bolts (8), washers (9) and cover (10). are properly positioned during installation.
Note: Dispose of used filters and used fluids

Note: Do not allow spring (11) to fall back into the

tank.
19. Remove spring (11) and screen (12).
Note: Refer to Operation and Maintenance, “General

Hazard Information” for information on containing
fluid spillage.
20. Wash the screen in a clean nonflammable solvent.

Allow the screen to dry. Inspect the screen. g00833828
Replace the screen, if the screen is damaged. Illustration 426
25. Clean the screen in the rubber flashing line of

the pump. The screen is located inside the right
side door.
SEBU7437-07 285
Maintenance Section
35. Inspect the O-ring seal on the filler plug for

damage. Replace the O-ring, if necessary. Clean
the filler plug. Install the filler plug.
g00833834
Illustration 427
26. Use a wrench with a span of 24 mm (0.95 inch) in

order to remove case (18). Illustration 429
g00833944
27. Remove screen (16) and seal (19) from head (11). 36. Remove the pressure cap.
28. Clean the inside of the head.
29. Remove seal (17) from case (18). After washing

screen (16) and case (18) with a nonflammable
solvent, allow the screen and the case to dry.
30. Inspect screen (16). Replace the screen if the

screen is damaged.
31. Lubricate new seal (19) with a small amount of

clean hydraulic oil. Install the seal in head (15).
Do not damage the seal when you install the seal
in the head.
32. Lubricate the new seal (17) with a small amount Illustration 430
g00101462
of clean hydraulic oil. Install the seal in the case.
37. Inspect the pressure cap. Clean the pressure cap.
33. Install case (18) in head (15). Tighten the case to Replace the pressure cap if damage is evident.
a torque of 30 ± 5 N·m (22.1 ± 3.7 lb ft).
38. Replace the pressure cap.
34. Fill the hydraulic system oil tank. Refer to
Operation and Maintenance Manual, “Capacities
(Refill)”.
g00833864
Illustration 431
Note: Make no attempt to start the engine until the

g00832412
Illustration 428 pump has been filled with hydraulic oil. Serious
damage to the hydraulic components can result.
286 SEBU7437-07
Maintenance Section
Hydraulic System Oil Filter (Case Drain) - Replace
39. When the hydraulic oil has been replaced, the air
must be removed from the hydraulic oil system.
Use the following procedure to remove the air
from the hydraulic oil system.
a. While the engine is stopped, remove the vent

plug on the top of the pump. Leave the vent
plug unattached for several minutes until the
pump is filled with hydraulic oil. After the pump
is filled with hydraulic oil, tighten the vent plug.
Start the engine. When the engine is at low
idle, fully raise the boom. Hold the boom in
this position.
b. Stop the engine. Slowly lower the boom until g00687286

the bucket is on the ground. This pressurizes Illustration 433
the hydraulic tank.
42. Maintain the oil level between the marks on the
c. Slowly loosen the vent plug for several turns sight gauge in the appropriate temperature range.
until the hydraulic oil flows out of the opening
for the vent plug. This indicates that the air 43. Close the access door.
has been released from the pump. Tighten the
vent plug again. 44. Close the engine hood and latch the engine hood.
40. Start the engine. Operate the engine at idling i01953286

speed for five minutes.
Hydraulic System Oil Filter
(Case Drain) - Replace
SMCS Code: 5068-510; 5091-510
g00101435
Illustration 432
41. Operate the joysticks in order to circulate the

hydraulic oil. Lower the bucket to the ground so
that the stick is vertical to the ground. Stop the g00101435
Illustration 434
engine.
1. Park the machine on level ground. Lower the
SEBU7437-07 287
Maintenance Section
g00811329 g00101497
2. Move the lever for the hydraulic lockout control to 8. Open the access door on the right side of the
the UNLOCKED position. machine.
3. Turn the engine start switch to the ON position.
4. Move the joysticks and the travel levers/pedals

to the full stroke positions in order to relieve the
pressure in the pilot lines.
5. Turn the engine start switch to the OFF position

and return the lever for the hydraulic lockout
control to the LOCKED position.
g00833954
Illustration 438
The case drain filter is located near the pilot oil filter.
9. Clean the area in order to keep dirt out of the filter

base.
10. Remove the used case drain filter from the filter
base.
Note: This element is a cartridge type filter. The

g00833952
Illustration 436 element cannot be reused.
6. Slowly loosen the fill/vent plug on top of the Note: Used filters should always be disposed of
hydraulic tank in order to relieve the internal according to local regulations.
pressure of the hydraulic tank.
11. Clean the filter base.
7. After the pressure is relieved, tighten the fill/vent
plug.
288 SEBU7437-07
Maintenance Section
g00101502 g00687286
(A) High temperature range
12. Coat the seal of a new case drain filter with clean (B) Low temperature range
hydraulic oil. Install the new case drain filter in the
filter base. Tighten the case drain filter hand tight. 16. Maintain the oil level in the low temperature range
for a cold machine. Maintain the oil level in the
13. Start the engine and operate the machine slowly high temperature range for a machine that is at a
for 10 to 15 minutes. Move each cylinder evenly normal operating temperature.
through several cycles.
g00833952
Illustration 442
g00101508
Illustration 440
17. Slowly loosen the fill/vent plug in order to relieve
14. Return the machine to the position that is shown any pressure. Remove the fill/vent plug in order
in Illustration 440. Check the machine for oil leaks. to add oil, if necessary.
15. Stop the engine. 18. Clean the fill/vent plug. Install the fill/vent plug.

SEBU7437-07 289
Maintenance Section
Hydraulic System Oil Filter (Pilot) - Replace
i01953329

(Pilot) - Replace
SMCS Code: 5068-510; 5068-510-PS; 5092-510
g00833952
Illustration 445
6. Slowly loosen the fill/vent plug on top of the

hydraulic tank in order to relieve the internal
pressure of the hydraulic tank.
Illustration 443
g00101435 7. After the pressure is relieved, tighten the fill/vent
plug.
g00101497
Illustration 446
Illustration 444
g00811329 8. Open the access door on the right side of the
machine.
2. Move the lever for the hydraulic lockout control to
the UNLOCKED position.
3. Turn the engine start switch to the ON position.
4. Move the joysticks and the travel levers/pedals

to the full stroke positions in order to relieve the
pressure in the pilot lines.
5. Turn the engine start switch to the OFF position

and return the lever for the hydraulic lockout
control to the LOCKED position.
g00833989
Illustration 447
9. Clean the area in order to keep dirt out of the filter

base.
290 SEBU7437-07
Maintenance Section
Hydraulic System Oil Filter (Return) - Replace
10. Remove the used pilot filter element from the

filter base.
Note: This element is a cartridge type filter. The

element cannot be reused.
Note: Used filters should always be disposed of

11. Clean the filter base.
g00833952
Illustration 449
1. Loosen the fill/vent plug in order to relieve the

hydraulic tank pressure. Tighten the fill/vent plug
after the hydraulic tank pressure is relieved.
Note: The return filter cartridge is located behind the

fill/vent plug.
2. Remove the filter cartridge. Perform Step 2.a

g00101502 through Step 2.f in order to remove the filter
Illustration 448
cartridge.
12. Coat the seal of a new pilot filter with clean
hydraulic oil. Install the new pilot filter in the filter
base. Tighten the pilot filter hand tight.
i01611366

(Return) - Replace
SMCS Code: 5068-510-RJ
The return filter is a cartridge type filter. By using a

cartridge type filter, the amount of foreign material
that enters the hydraulic system is reduced when the
g00102211
filter element is replaced. Illustration 450
(1) Bolts
Two different filters are available for the return filter. (2) Washers
One filter is used for standard applications such as (3) Cover
(4) Plug
digging and normal use of a hammer. The second (5) Filter cartridge
filter is used for an application such as demolishing a
ceiling in a tunnel with a hammer. a. Remove bolts (1), washers (2), and cover (3).
Note: If the message display shows that the hydraulic Note: Refer to Operation and Maintenance Manual,
return filter is plugged, turn off the machine. After you “General Hazard Information” for information on
make sure that the warning has disappeared, start containing fluid spillage.
the machine and run the machine on level ground for
approximately 10 minutes. If the warning still appears b. Remove plug (4) in order to release the
in the message display, inspect the filter and replace pressure in filter cartridge (5).
the filter, if necessary.
Note: When plug (4) is removed the oil level in the
return filter drops to the level of the hydraulic tank.
SEBU7437-07 291
Maintenance Section
e. Inspect the cover and O-ring (7). If either part

is damaged, replace the part.
f. Inspect the filter cartridge for debris and

for damage. If necessary, replace the filter
cartridge.
3. Remove the filter element. Perform Step 3.a

through Step 3.f in order to remove the filter
element.
g00102212
Illustration 451
(5) Filter cartridge
(6) Filter case
(A) Guide
c. Pull up the handle at the top of filter cartridge

(5) until the filter cartridge contacts guide (A)
on filter case (6).
g00104507
Illustration 454
(4) Plug
(8) Plate
(18) O-ring
a. Make sure that plug (4) is removed. Make sure

that all of O-ring (18) is removed from plate (8).
g00102214
Illustration 452
d. Turn the filter cartridge counterclockwise by

180 degrees in order to align the projection of
the filter cartridge with the notch of the filter
case. Pull out the filter cartridge.
g00809365
Illustration 455
(8) Plate
(9) Spiral retaining ring
b. Remove spiral retaining ring (9).
g00102219
Illustration 453
(7) O-ring
292 SEBU7437-07
Maintenance Section
b. Remove screws (15).
c. Remove filter pads(14) from slide plate (13).
d. Wash the following parts in a clean

nonflammable solvent: plug (4), plate (8), spiral
retaining ring (9), shell (10), and filter pads
(14). Dry the parts.
5. Install the filter elements. Perform Step 5.a through

Step 5.k in order to install the filter elements.
Note: Consult a Caterpillar dealer for the Service Kit

that is needed to install the filter element and the
g00104510
filter cartridge.
Illustration 456
(8) Plate a. Apply spray type oil to the inside of shell (10) in
(10) Shell order to prevent rust.
(11) O-ring
(12) Filter element
b. Apply grease to a new O-ring (11).
c. Hold the filter cartridge with one hand. Grasp
the grip of plate (8) with your other hand. Lift c. Plate (8) will contact the inside of shell (10).
plate (8) in order to separate plate (8) from the Apply grease to this point.
filter cartridge.
d. Apply grease to O-rings inside ports (19) at the
d. Remove O-ring (11) from plate (8). bottom of shell (10).
e. Lift filter element (12) from shell (10). e. Install new filter pads (14). Tighten the screws
to a torque of 0.4 N·m (3.5 lb in).
f. Pour the remaining oil into a suitable container.
f. Apply spray type oil into the clearance between
Note: Dispose of used oil according to local shell (10) and slide plate (13).
regulations.
g. Repeat Step 3.a through Step 3.f for the other

filter groups.
4. Clean the shell of the filter cartridge. Perform Step

4.a through Step 4.d in order to clean the shell of
the filter cartridge.
g00104512
Illustration 458
(8) Plate
(10) Shell
(16) Boss
(17) Notch
g. Turn over shell (10). Apply grease to the two

O-rings on new element (12). Install element
g00104511
(12) into shell (10).
Illustration 457
(13) Slide plate h. Move boss (16) in alignment with notch (17).
(14) filter pads Install plate (8) into shell (10).
(15) Screws
(19) Port
i. Install spiral retaining ring (9) into the groove
a. Turn shell (10) upside-down. in shell (10).
SEBU7437-07 293
Maintenance Section
Hydraulic System Oil Level - Check
j. Apply grease to new O-ring (18). Install O-ring

(18) on plug (4).
k. Install plug (4) into plate (8).
6. Install the filter cartridge. Perform Step 6.a through

Step 6.e in order to install the filter cartridge.
g00102222
Illustration 461
(F) O-rings
c. Check that O-rings (F) have been installed and

that oil has been applied to O-rings (F).
g00102220
Illustration 459
(B) Port
(C) Slide plate
a. Check that ports (B) at the bottom of the filter

case are closed.
Note: If the ports are open, rotate slide plate (C)

counterclockwise to the stopper in order to fully
close the ports. When the ports are fully closed, any
remaining oil in the filter case should be completely
removed.
g00102225
Illustration 462
(1) Bolts
d. Install the filter cartridge into the filter case.

Turn the filter cartridge clockwise by 180
degrees and push down the filter cartridge
when the filter cartridge contacts guide (A).
e. Install plug (4), cover (3), washers (2), and bolts

(1). Tighten bolts (1) to a torque of 29 ± 5 N·m
(22 ± 4 lb ft).
i01611408
g00102221
Illustration 460
(E) Slide plate
Hydraulic System Oil Level -
(D) Port Check
b. Check that ports (D) of the filter cartridge are SMCS Code: 5050-535
fully closed.
NOTICE
Note: The filter cartridge cannot be installed unless
Never remove the fill/vent plug from the hydraulic tank
the ports are fully closed. If the ports are open, rotate
if the oil is hot.
slide plate (E) counterclockwise to the stopper in
order to fully close the ports.
Air can enter the system and cause pump damage.
294 SEBU7437-07
Maintenance Section
Hydraulic System Oil Sample - Obtain
g00102817 g00833952
The hydraulic oil tank is on the right side of the machine.
1. Park the machine on level ground. Lower the “General Hazard Information” for information that
bucket to the ground with the stick in a vertical pertains to Containing Fluid Spillage.
position, as shown.
Note: Perform Step 5 through Step 7 if the oil level
2. Open the access door on the right side of the is low.
machine.
5. Slowly loosen the fill/vent plug in order to relieve
any pressure. Add oil, if necessary.
6. Check the O-ring seal of the fill/vent plug. Replace

the O-ring seal if the O-ring seal is damaged.
7. Clean the fill/vent plug and install the fill/vent plug.
i01920531
Hydraulic System Oil Sample

- Obtain
SMCS Code: 5050-008-OC; 5095-008; 5095-SM;
g00687286
Illustration 464 7542-008; 7542
3. For a cold machine, maintain the hydraulic oil level

in the low temperature range. For a machine that
is at normal operating temperature, maintain the
hydraulic oil level in the high temperature range.
g00843816
Illustration 466
SEBU7437-07 295
Maintenance Section
Hydraulic System Pressure Gauge (Fine Filtration Filter) - Inspect
The hydraulic oil sampling valve is near the pilot filter. 5. Place the joysticks in the HOLD position.
Obtain a sample of the hydraulic oil from the hydraulic
oil sampling valve that is located on the hydraulic 6. Start the engine and turn the engine speed dial to
oil filter housing. Refer to Special Publication, the high idle position “10”. DO NOT MOVE ANY
SEBU6250, “S·O·S Oil Analysis” for information that CONTROL.
pertains to obtaining a sample of the hydraulic oil.
Refer to Special Publication, PEHP6001, “How To 7. Open the access door on the right side of the
Take A Good Oil Sample” for more information about machine.
obtaining a sample of the hydraulic oil.
i02150786
Hydraulic System Pressure

Gauge (Fine Filtration Filter) -
Inspect
(If Equipped)
SMCS Code: 7475-040
g01087411
Illustration 469
8. Install the pressure gauge on the pressure nipple

on top of the fine filtration filter and read the value.
If the pressure is between “1 bar” and “3 bars”, the

element for the fine filtration filter is clean.
If the pressure is more than “3 bars”, the element

is clogged. If this occurs, replace the element for
the fine filtration filter. Refer to Operation and
Maintenance Manual, “Hydraulic System Filter
g00101508
Illustration 467 Element (Fine Filtration) - Replace” for information
on replacing the element for the fine filtration filter.
1. Place the machine in the servicing position.
2. Move the hydraulic lockout control to the
ENABLED position. Stop the engine.
i01611418
Hydraulic Tank Screen - Clean

SMCS Code: 5056-070-Z3
g00687449
Illustration 468

pressure.
g00101435
Illustration 470
296 SEBU7437-07
Maintenance Section
Hydraulic Tank Screen - Clean


hood.
g00832409
Illustration 471
(1) Bolts Illustration 473
g00833625
(2) Washers
(3) Cover (8) Bolts
(9) Washers
(10) Cover
3. Remove bolts (1), washers (2) and cover (3) from (11) Spring
the top of the hydraulic tank. (12) Screen
6. Remove bolts (8), washers (9) and cover (10).
Note: Do not allow spring (11) to fall into the tank.
7. Remove spring (11) and screen (12).
Note: Refer to Operation and Maintenance, “General

Hazard Information” for information on containing
fluid spillage.
8. Wash the screen in a clean nonflammable solvent.

Allow the screen to dry. Inspect the screen.
Replace the screen, if the screen is damaged.
g00832412
Illustration 472
4. Clean the area thoroughly in order to keep dirt out

of the screen cover. Clean the area thoroughly in
order to keep dirt out of the fill/vent plug.
5. Relieve the internal pressure from the hydraulic

tank by loosening the fill/vent plug. After the
pressure is relieved, remove the fill/vent plug.
g00833662
Illustration 474
(13) O-ring seal
(14) O-ring seal
9. Remove O-ring seal (13) from screen (12).

SEBU7437-07 297
Maintenance Section
Indicators and Gauges - Test
10. Inspect O-ring seals (13) and (14). Replace the i02106227
O-ring seals if wear or damage is evident.
Oil Filter - Inspect
11. Install O-ring seal (13) on screen (12).
SMCS Code: 1308-507; 5068-507
12. Install screen (12) and spring (11). Then install
cover (10), washers (9), and bolts (8). Inspect a Used Filter for Debris
Note: Make sure that the O-ring seals and the spring
are properly positioned during installation.
13. Inspect the O-ring seal on the filler plug for

damage. Replace the O-ring, if necessary. Clean
the filler plug. Install the filler plug.
14. Install cover (3) with bolts (1) and washers (2).
15. Close the engine hood and latch the engine hood.
i01297835
Indicators and Gauges - Test g00100013

Illustration 476
SMCS Code: 7450-081; 7490-081 The element is shown with debris.
Use a filter cutter to cut the filter element open.

Spread apart the pleats and inspect the element for
metal and for other debris. An excessive amount of
debris in the filter element can indicate a possible
failure.
If metals are found in the filter element, a magnet can

be used to differentiate between ferrous metals and
nonferrous metals.
Ferrous metals can indicate wear on steel parts and

on cast iron parts.
Nonferrous metals can indicate wear on the

g00687578
Illustration 475 aluminum parts of the engine such as main bearings,
rod bearings, or turbocharger bearings.
1. Look for broken lenses on the gauges, broken
indicator lights, broken switches, and other broken Small amounts of debris may be found in the filter
components in the cab. element. This could be caused by friction and by
normal wear. Consult your Caterpillar dealer in order
2. Start the engine. to arrange for further analysis if an excessive amount
of debris is found.
3. Look for inoperative gauges.
Using an oil filter element that is not recommended
4. Turn on all machine lights. Check for proper by Caterpillar can result in severe engine damage
operation. to engine bearings, to the crankshaft, and to other
parts. This can result in larger particles in unfiltered
5. Move the machine forward. Release the travel oil. The particles could enter the lubricating system
levers and the travel pedals. The machine should and the particles could cause damage.
stop.
6. Stop the engine.
7. Make any repairs that are required before

operating the machine.
298 SEBU7437-07
Maintenance Section
Quick Coupler - Lubricate
i01934238
Quick Coupler - Lubricate

SMCS Code: 6129-086
Note: Caterpillar recommends the use of

5% molybdenum grease. Refer to Special
molybdenum grease.
g00937777
Illustration 478
(1) Screen
(4) Pins
g00104878
Illustration 477
Typical Example
Apply lubricant through the four fittings on the quick

coupler. The quick coupler has two fittings on each g00937775
side. Illustration 479
(2) Screen
Note: Do not lubricate the wedge and the wear (3) Screen
(5) Pins
plates. Friction is needed in order to hold the wedge (6) Pins
in place during backfilling.
2. Remove pins (4), (5) and (6).
i01835834
3. Remove screens (1), (2) and (3).
Radiator Core - Clean
4. Check all of the core fins for debris.
SMCS Code: 1353-070
5. Remove dust and debris from all of the core fins
1. Raise the engine hood and open the access door and from the screens.
on the left side of the machine.
Compressed air is preferred, but high pressure
water or steam can be used to remove dust and
general debris from a core.
See Special Publication, SEBD0518, “Know Your

Cooling System” for more detailed information
about cleaning core fins.
6. Close the engine hood and close the access door.

SEBU7437-07 299
Maintenance Section
Refrigerant Dryer - Replace
i02252225
NOTICE
Refrigerant Dryer - Replace If the refrigerant system has been open to the outside
air (without being plugged) for more than 30 minutes,
SMCS Code: 7322-510
the receiver-dryer must be replaced. Moisture will en-
ter an open refrigerant system and cause corrosion
which will lead to component failure.
Personal injury can result from contact with refrig-

erant. Note: Refer to Service Manual, SENR5664, “Air
Conditioning and Heating System with R-134a for
Contact with refrigerant can cause frost bite. Keep All Caterpillar Machines” for the proper procedure
face and hands away to help prevent injury. to change the receiver-dryer assembly and for the
procedure to reclaim the refrigerant gas.
Protective goggles must always be worn when re-
frigerant lines are opened, even if the gauges in- i02301796
dicate the system is empty of refrigerant.
Seat Belt - Inspect
Always use precaution when a fitting is removed.
Slowly loosen the fitting. If the system is still un- SMCS Code: 7327-040
der pressure, release it slowly in a well ventilated
area. Always check the condition of the seat belt and the
condition of the seat belt mounting hardware before
Personal injury or death can result from inhaling you operate the machine. Replace any parts that are
refrigerant through a lit cigarette. damaged or worn before you operate the machine.
Inhaling air conditioner refrigerant gas through a

lit cigarette or other smoking method or inhaling
fumes released from a flame contacting air con-
ditioner refrigerant gas, can cause bodily harm or
death.
Do not smoke when servicing air conditioners or

wherever refrigerant gas may be present.
Use a certified recovery and recycling cart to prop-

erly remove the refrigerant from the air condition-
ing system.
g00932801
Illustration 481
Typical example
Check the seat belt mounting hardware (1) for wear

or for damage. Replace any mounting hardware that
is worn or damaged. Make sure that the mounting
bolts are tight.
Check buckle (2) for wear or for damage. If the buckle

is worn or damaged, replace the seat belt.
Inspect the seat belt (3) for webbing that is worn or

frayed. Replace the seat belt if the seat belt is worn
Illustration 480
g00101423 or frayed.
Location of Refrigerant Dryer
Contact your Caterpillar dealer for the replacement of
the seat belt and the mounting hardware.
300 SEBU7437-07
Maintenance Section
Seat Belt - Replace
Note: Within three years of the date of installation or

within five years of the date of manufacture, replace
the seat belt. Replace the seat belt at the date which
occurs first. A date label for determining the age of
the seat belt is attached to the seat belt, the seat belt
buckle, and the seat belt retractor.
If your machine is equipped with a seat belt

extension, also perform this inspection procedure for
the seat belt extension.
i02303477
Seat Belt - Replace

g00101569
Illustration 483
SMCS Code: 7327-510
The swing bearing is under the base of the boom.
Within three years of the date of installation or within
five years of the date of manufacture, replace the
seat belt . Replace the seat belt at the date which
occurs first. A date label for determining the age of
the seat belt is attached to each seat belt.
g00834905
Illustration 484
Apply lubricant through the fittings until the lubricant

g01152685
Illustration 482 overflows the bearing seals.
(1) Date of installation (retractor)
(2) Date of installation (buckle)
(3) Date of manufacture (tag) (fully extended web) i02066603
(4) Date of manufacture (underside) (buckle)
Swing Drive Oil - Change
Contact your Caterpillar dealer for the replacement
of the seat belt. SMCS Code: 5459-044
If your machine is equipped with a seat belt

extension, also perform this replacement procedure
for the seat belt extension.
i01727040
Swing Bearing - Lubricate

SMCS Code: 7063-086

“Lubricant Viscosities” for more information on the
types of grease to use.
g00101586
Illustration 485
Wipe the fittings before you lubricate the swing
bearing.
SEBU7437-07 301
Maintenance Section
Swing Drive Oil - Change
g00834920 g00834933
1. Remove the access cover that is located below 5. Remove dipstick (4).
the swing drives.
6. Add the specified quantity of oil through the
Note: Refer to Operation and Maintenance Manual, dipstick tube. See Operation and Maintenance,
“General Hazard Information” for information that “Capacities (Refill)”.
pertains to Containing Fluid Spillage.
2. Remove drain hose (2) from holder (1) on the

upper frame. Face the end of the hose toward the
container.
3. Use a universal joint with a socket extension to

loosen the drain valve in hole (3). Drain the oil into
a suitable container.
Note: Drained fluids should always be disposed of

g01049757
Illustration 489
7. Maintain the oil level between the tip of the dipstick

and the mark on the dipstick (4).
8. Check the oil that has been drained for metal chips
or metal particles. Consult your Caterpillar dealer
if any metal chips or metal particles are found.
9. Drained materials should always be disposed of

g00834927
Illustration 487
4. Tighten the drain valve. Hook the drain hose (2)

to the holder (1). Make sure that the end of the
hose is facing upward.
302 SEBU7437-07
Maintenance Section
Swing Drive Oil Level - Check
i02066609 2. Check the dipstick. Maintain the oil level between

the tip of the dipstick and the mark on the dipstick.
Swing Drive Oil Level - Check Add oil through the dipstick tube, if necessary.
SMCS Code: 5459-535-FLV 3. Insert the dipstick.
i01920546
Swing Drive Oil Sample -

Obtain
SMCS Code: 5459-008; 5459-008-OC;
5459-554-OC; 5459-OC; 7542-008
g00101622
Illustration 490
The dipstick for the swing drive oil is on the swing

drive at the rear base of the boom.
g00831846
Illustration 493
Obtain an oil sample of the swing drive oil through the

opening for the dipstick. Refer to Special Publication,
SEBU6250, “S·O·S Oil Analysis” for information
that pertains to obtaining an oil sample from the
swing drive housing. Refer to Special Publication,
PEHP6001, “How To Take A Good Oil Sample” for
more information about obtaining an oil sample from
Illustration 491
g00831846 the swing drive housing.
1. Remove the dipstick. i01727115
Swing Gear - Lubricate

SMCS Code: 7063-086
NOTICE
Improper lubrication can cause damage to machine
components.
To avoid damage, make sure that the proper amount

of grease is applied to the swing drive.
When the amount of grease in the compartment be-

comes too large, the agitation loss becomes large,
g01049757
thereby accelerating grease deterioration.
Illustration 492
Grease deterioration can cause damage to the pinion
Note: Refer to Operation and Maintenance Manual, gear of the swing drive and swing internal gear.
pertains to Containing Fluid Spillage. Not enough grease will result in poor gear lubrication.
SEBU7437-07 303
Maintenance Section
Swing Gear - Lubricate

“Lubricant Viscosities” for more information on the
types of grease to use.
g00688058
Illustration 496
(3) Cover
(4) Gasket
g00834990
Illustration 494
2. Inspect gasket (4). Replace the gasket if there is
Remove the inspection cover that is located near the damage.
boom base. Inspect the grease.
3. Check the level of the grease. The grease should
be evenly distributed on the floor of the pan.
Refer to Operation and Maintenance Manual,

“Capacities (Refill)” for the size of the pan.
Add grease, as needed. Remove grease, as

needed. Too much grease will result in the
deterioration of the grease because of excessive
movement of the grease. Too little grease will
result in poor lubrication of the swing gear.
g00834993
Illustration 495
(1) Bolts
(2) Washers
(3) Cover
(4) Gasket
1. Remove bolts (1) and washers (2). Remove cover

(3) and gasket (4).
g00688063
Illustration 497
(5) Bolts
(6) Washers
(7) Cover
(8) Gasket
4. Check for contamination and for discolored

grease.
304 SEBU7437-07
Maintenance Section
Track Adjustment - Adjust
5. If the grease is contaminated or discolored with Note: The track tension must be adjusted according
water, change the grease. Remove bolts (5), to the current operating conditions. Keep the track as
washers (6), cover (7), and gasket (8) in order to slack as possible if the soil is heavy.
allow the water to drain. When you reinstall cover
(7), inspect gasket (8). Replace the gasket if there
is damage.
Measuring Track Tension
1. Operate the machine in the direction of the idlers.
g00101644
Illustration 498
g01103855
Illustration 499
6. Raise the boom and turn the upper structure by
1/4 turn. Lower the bucket to the ground. 2. Stop with one track pin directly over the front
carrier roller. Park the machine and turn off the
7. Repeat Step 6 at every 1/4 turn in four places. engine.
Add grease, as needed.
8. Install gasket (4), cover (3), washers (2), and bolts

(1).
i02255665
Track Adjustment - Adjust

SMCS Code: 4170-025
Personal injury or death can result from grease

under pressure. g00101752
Illustration 500
Grease coming out of the relief valve under pres-

sure can penetrate the body causing injury or 3. Place a straight edge on top of the track grousers
death. between the front carrier roller and the idler. The
straight edge should be long enough to reach from
Do not watch the relief valve to see if grease is es- the front carrier roller to the idler.
caping. Watch the track or track adjustment cylin-
der to see if the track is being loosened. 4. Measure the maximum amount of sag in the track.
The sag is measured from the highest point of the
Loosen the relief valve one turn only. track grouser to the bottom of the straight edge. A
track that is properly adjusted will have a sag of
If track does not loosen, close the relief valve and 40.0 to 55.0 mm (1.57 to 2.17 inch).
contact your Caterpillar dealer.
5. If the track is too tight, or if the track is too
loose, adjust the track tension according to the
NOTICE appropriate procedure below.
Keeping the track properly adjusted will increase the
service life of the track and drive components.
SEBU7437-07 305
Maintenance Section
Track Adjustment - Inspect
Loosening the Track
g00270405
Illustration 501
The track adjuster is located on the track frame. g01091134
Illustration 503
(1) Grease fitting
Tightening the Track (2) Relief valve
1. Loosen relief valve (2) carefully until the track

begins to loosen. One turn should be the
maximum.
2. Tighten relief valve (2) to 34 ± 5 N·m (25 ± 4 lb ft)

when the desired track tension is reached.
3. Operate the machine back and forth in order to

equalize the pressure.
4. Check the amount of sag. Adjust the track, as

needed.
If the correct adjustment cannot be achieved, consult

Illustration 502
g01091134 your Caterpillar Dealer.
(1) Grease fitting
(2) Relief valve i01590290
Wipe the fitting before you add grease. Track Adjustment - Inspect
1. Add grease through grease fitting (1) until the SMCS Code: 4170-040
correct track tension is reached.
2. Operate the machine back and forth in order to

equalize the pressure.
3. Check the amount of sag. Adjust the track, as

needed.
g00824541
Illustration 504
Check the track adjustment. Check the track for wear

and for excessive dirt buildup.
306 SEBU7437-07
Maintenance Section
Travel Alarm - Test
If the track appears to be too tight or too loose,

refer to Operation and Maintenance Manual, “Track
Adjustment - Adjust”.
i02252128
Travel Alarm - Test

(If Equipped)
SMCS Code: 7429-081
You must move the machine in order to test the travel

alarm.
g00688104
1. Start the engine. Move the hydraulic lockout Illustration 506
control to the UNLOCKED position.
6. Push the alarm cancel switch. The travel alarm
2. Raise the work tools in order to avoid any should shut off.
obstacles. Make sure that there is adequate
overhead clearance. 7. Stop the machine. Lower the work tools. Move the
Hydraulic lockout control to the LOCKED position.
Stop the engine.
i00059532
Undercarriage - Check
SMCS Code: 4150-535
g00560313
Illustration 505
3. Use the travel levers or the travel pedals to move

the machine forward. The travel alarm should
sound.
4. Release the travel levers and the travel pedals in

order to stop the machine.
g00101898
Illustration 507
5. Use the travel levers and the travel pedals to
move the machine backward. The travel alarm 1. Check the carrier rollers, the track rollers, and the
should sound. idler wheels for possible leakage.
2. Check the surface of the track, the carrier rollers,

the track rollers, the idler wheels, the track shoes,
and the drive sprockets. Look for signs of wear
and loose mounting bolts.
3. Listen for any abnormal noises while you are

moving slowly in an open area.
4. If abnormal wear exists or abnormal noises or

leaks are found, consult your Caterpillar dealer.
SEBU7437-07 307
Maintenance Section
Window Washer Reservoir - Fill
i01300116 i01730761
Window Washer Reservoir - Window Washer Reservoir -

Fill Fill
SMCS Code: 7306-544-KE SMCS Code: 7306-544-KE
S/N: JNK1-Up
NOTICE
When operating in freezing temperatures, use
Caterpillar or any commercially available nonfreezing Excavator with Demolition Cab (If
window washer solvent. Equipped)
g00101429
Illustration 508
1. Open the rear access door on the left side of the

machine.
g00888528
Illustration 510
(1) Tool box
(2) Washer reservoir
The window washer reservoir is located in the tool

Illustration 509
g00688996 box (1).
2. Remove the filler cap. 1. Open the cover for the tool box.
3. Fill the window washer reservoir with washer fluid 2. Remove the filler cap on the reservoir (2).
through the filler opening.
3. Fill the window washer reservoir with washer fluid
4. Install the filler cap. through the filler opening.
5. Close the access door. 4. Install the filler cap.
5. Close the cover for the tool box.

308 SEBU7437-07
Maintenance Section
Window Wiper - Inspect/Replace
i01258249 Stubborn Dirt and Grease

Window Wiper - Wash the windows with a good grade of naphtha, of
Inspect/Replace isopropyl alcohol, or of Butyl Cellosolve. Then, wash
the windows with soap and with water.
SMCS Code: 7305-040; 7305-510
Inspect the condition of the wiper blades. Replace

the wiper blades if the wiper blades are worn or
damaged or if streaking occurs.
i01077829
Windows - Clean
SMCS Code: 7310-070; 7340-070
Use commercially available window cleaning

solutions in order to clean the windows. Clean the
outside of the windows from the ground, unless
handholds are available.
g00566124
Illustration 511
Typical example
Use a pole with a squeegee in order to reach the high

areas of the window.
Cleaning Methods
Aircraft Windshield Cleaner
Apply the cleaner with a soft cloth. Rub the window
with moderate pressure until all the dirt is removed.
Allow the cleaner to dry. Wipe off the cleaner with a
clean soft cloth.
Soap and Water

Use a clean sponge or a soft cloth. Wash the windows
with a mild soap or with a mild detergent. Also
use plenty of lukewarm water. Rinse the windows
thoroughly. Dry the windows with a moist chamois or
with a moist cellulose sponge.

330C and 330C LN Excavators: Maintenance Intervals

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SAFETY.CAT.

330C and 330C LN

Excerpted from Operation & Maintenance Manual ((SEBU7437-07-01)

i02347838 Every 10 Service Hours or Daily for First 100

The recirculation filter is on the lower left side of the

2. Refer to Operation and Maintenance Manual,

SMCS Code: 1054-040-A/C; 1054-510-A/C Battery - Clean

i00993589 3. Disconnect the negative battery cable at the

• Recycling facility 8. Connect the positive battery cable of the battery.

2. Inspect the belt for wear and for cracking.

Batteries give off flammable fumes that can ex-

Prevent sparks near the batteries. Sparks could

Always wear protective glasses when working

Lubricate Note: To ensure proper lubrication of the lower

Apply lubricant through all fittings after operation

Wipe all fittings before you apply lubricant.

5. Apply lubricant through fitting (6). Fitting (6) is at

1. Apply lubricant through the fitting at the base of

6. Apply lubricant through fitting (7) on the stick

2. The fittings are at the base of the boom. The

Unexpected machine movement can cause injury

To avoid possible machine movement, move the

3. Place the hydraulic lockout control in the LOCKED

4. Measure bucket clearance (3), which is the

5. Determine the number of shims that need to be

Subtract 0.5 mm (0.02 inch ) or 1.0 mm (0.04 inch)

Two shims of different thickness are used at location

Bucket Linkage - Lubricate

Note: Caterpillar recommends the use of 5%

Wipe all fittings before you apply lubricant.

3. Remove plug (8).

4. Apply grease through fitting (5).

5. Fill until grease flows out of plug (8).

6. Install plug (8) and tighten plug (8).

7. Continue to fill with grease until the grease is

1. Apply lubricant through fittings for the linkages (1),

2. Apply lubricant through fittings for the bucket (5),

Note: Service the above fittings after you operate

Note: Fill the cavity of the stick nose with grease

1. Insert the pin into the stick nose.

2. Secure the bucket to the stick.

• Use a hammer and a punch from the retainer

• Use a Pin-Master. Follow Step 1.a through Step

4. Install the new bucket tip onto the adapter.

Note: The bucket tip can be rotated by 180 degrees in

3. Install the new side cutters or the rotated side

Bucket Tips - Inspect/Replace

Personal injury or death can result from bucket

a. Insert the pin through the bucket tooth.

d. Slide pin holder (10) away from the pin and

e. Strike the end of the tool until the pin is fully

1. Remove the mounting bolts and the side cutters.

2. Install the new bucket tip or the rotated bucket tip

1. The retainer can be removed from the top of the

• Use a hammer and a punch in order to drive out g01053732

4. The retainer is properly seated if the retainer can

3. The retainer can be installed from the top of the

b. Use a hammer and the short punch of the pin i01520852

The fresh air filter is located behind the cab.

Cab Tilt Pin - Lubricate

The fittings are located between the frame of the cab

Alternator Circuit – This circuit breaker

The circuit breaker has a capacity of 80 Amp.