Premiertrak 1100x650 Parts ENG

Components Manual Issue .
01 Eng
Section Identification
1100 x 650 & 44” x 26” Premiertrak
Section 7:- Hydraulic Section 3 :- Powerpack Section 4 :- Jaw Crusher Section 5 :- Vibrating
Equipment Grizzly Feeder
Section 1 :- Product
Conveyor
Section 2 :- Overband
Separator
Section 9 :- Plant
Items
Section 8 :- Electrical
Equipment
Section 6 :- Dirt Conveyor Section 10 :- Tracks
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 1
© BL-Pegson Ltd 2002
Components Manual Issue .01 Eng
Contents TOC & Section A

1100 x 650 & 44” x 26” Premiertrak
Section Identification T O C -1 Contents Section 9 T O C -10
Contents TOC & Section A T O C -2 Contents Section 10 , 11 & 12 T O C -11
Contents Section 1 T O C -3 About This Manual A -1
Contents Section 2 & 3 T O C -4 Safety first & Copyright A -2
Contents Section 4 T O C -5 Plant Handing A -3
Contents Section 5 T O C -6 Service Components A -4
Contents Section 6 T O C -7
Contents Section 1
1100 x 650 & 44” x 26” Premiertrak
Section 1 1 -1 Conveyor Rubber Items 1 -12
Product Conveyor Expanded View 1 -2 Conveyor Head & Second Section Chassis Scraper
1 -13
Head Section 1 -3
Troughing Idlers 1 -14
Drive Group 1 -4
Troughing Idlers 1 -15
Second Section 1 -5
Head Drum Bearings 1 -16
Magnet Section Left Hand Discharge 1 -6
Tail Drum Bearings 1 -17
Magnet Section Right Hand Discharge 1 -7
Upper & Lower Mid Section 1 -8
Feed Boot Internal Elevation 1 -9
Feed Boot External Elevation 1 -10
Tail Section 1 -11
Contents Section 2 & 3

1100 x 650 & 44” x 26” Premiertrak
Section 2 2-1 3306 & C9 Cat Parts 3 -8
Separator Installation 2-2 Manual Clutch Components 3 -9
Expanded Elevation 2-3 HFO Clutch Group 3 -10
Drive & Tension 2-4 HFO Clutch Components 3 -11
Section 3 3 -1 KSI Coupling Group 3 -12
Introduction 3 -2 Drive Pulley & Belts 3 -13
Powerpack Identification 3 -3
Powerpack & Manual Clutch 3 -4
Powerpack & Hydraulic Clutch 3 -5
3306 Powerpack Spares 3 -6
C9 Powerpack & Spares 3 -7
Contents Section 4
1100 x 650 & 44” x 26” Premiertrak
Section 4 4 -1 Jaw Adjustment 4 -13
Crusher Frame 4 -3 Toggle System 4 -14
Jawstock Rear 4 -4 Hold Down Bolt 4 -15
Jawstock Front 4 -5 Options 4 -16
Jaw Wedge Assembly 4 -6
Shaft Expanded View 4 -7
Spacers & Bearings 4 -8
Shaft Section Views 4 -9
Eccentric Shaft Parts 4 -10
Toggle Beam 4 -11
Jaw Adjustment 4 -12
Contents Section 5
1100 x 650 & 44” x 26” Premiertrak
Section 5 5 -1 Shafts 5 -12
Overview 5 -2 Bearing Mounting Assembly 5 -13
Main Frame 5 -3 Shaft Spacers & Body Joint 5 -14
Main Frame 5 -4
Grizzly Section 5 -5
Springs 5 -6
Vibrating Unit Frame 5 -7
Vibrating Unit Drive End 5 -8
Vibrating Unit Drive End 5 -9
Vibrating Unit Gear End 5 -10
Vibrating Unit Gear End 5 -11
Contents Section 6
1100 x 650 & 44” x 26” Premiertrak
Section 6 6 -1 Alternative Components 6 -12
Dirt Conveyor Expanded View 6 -2
Head Section 6 -3
Head Section 6 -4
Drive Group 6 -5
Tail Section 6 -6
Feed Boot 6 -7
Extended Dirt Conveyor Tail Drum Drive 6 -8
Extended Dirt Conveyor Head Drum Drive 6 -9
Trough Rollers 6 -10
Head & Tail Drum Bearings 6 -11
Contents Section 7
1100 x 650 & 44” x 26” Premiertrak
Section 7 7 -1 Bank Valve 2550-9002 7 -12
Typical Hydraulic Circuit Diagram 7 -2 Bank Valve AX815/96 7 -13
H F O Hydraulic Circuit Diagram 7 -3 Options 7 -14
Hydraulic Circuit Parts 7 -4 Hoses :- C 9 Powerpack 7 -15
Hydraulic Tank 7 -5 Hoses :- C 9 Powerpack 7 -16
Hydraulic Components 7 -6 Hoses :- 3306 Powerpack 7 -17
Hydraulic Components 7 -7 Hoses :- 3306 Powerpack 7 -18
Hydraulic Components 7 -8 Steel Pipes & Hopper Hoses 7 -19
Bank Valves General Notes 7 -9 HFO Hoses 7 -20
Bank Valve 2550-9001 7 -10
Bank Valve 2550-9009 7 -11
Contents Section 8
1100 x 650 & 44” x 26” Premiertrak
Section 8 8 -1 R R C Components 8 -12
Control Box 8 -2 R R C Components 8 -13
Control Panel Front 8 -3 R R C Components 8 -14
Wiring Diagram Chart 8 -4 R R C Teleradio 8 -15
Wiring Diagram Chart 8 -5 R R C Components 8 -16
Control Panel Internal ITC 8 -6 R R C Components 8 -17
Control Panel Components 8 -7 Wiring Diagrams 8 -18 to 8 -53
Control Panel Components 8 -8
Control Panel Teleradio 8 -9
Control Panel Components 8 -10
R R C ITC 8 -11
Contents Section 9
1100 x 650 & 44” x 26” Premiertrak
Section 9 9 -1 Platforms 9 -11
Feed Hopper 9 -2 Dust Suppression Manifold 9 -12
Crusher Feed Chute 9 -3 Dust Spray Bars 9 -13
Feed Hopper & Crusher Feed Chute Components Paint Finish & Decals 9 -14
9 -4
Bogie Unit 9 -15
Crusher Guards 9 -5
King Pin 9 -16
Tool Box 9 -6
2380-0026 Bogie 9 -17
Drive Guard 9 -7
2380-0026 Suspension 9 -18
Dirt Chute 9 -8
2380-0026 Self Steer Axle 9 -19
Dirt Chute 9 -9
2380-0026 Brake & Hub 9 -20
Platforms 9 -10
2380-0027 Bogie 9 -21
Contents Section 10 , 11 & 12

1100 x 650 & 44” x 26” Premiertrak
Section 10 10 -1 Special Tools 11 -5
Track Expanded View 10 -2 Plant Flood Lighting 11 -6
Track Serial N0 Location 10 -3 Belt Weigher Instalation 11 -7
Drive Group 10 -4 Belt Weigher Parts 11 -8
Idler & Tension Group 10 -5 Hydraulic Power Take Off 11 -9
Track & Support Rollers 10 -6 Crusher Level Control 11 -10
Track Components 10 -7 Maxtrak Feed Station 11 -11
Section 11 11 -1 Plant Lifting Facility 11 -12
Refuelling Pumps 11 -2 Diagnostics 12 -1
Dust Suppression Pump 11 -3
Dust Pump Parts 11 -4
About This Manual

1100 x 650 & 44” x 26” Premiertrak
About This Manual be aware Machines do become modified in the field . In ac-
cordance with Best Practice use of plant serial numbers is
The aim of this manual is to provide Our Dealer network recommended when operating this manual .In event of dif-
with a comprehensive publication covering Spare parts for ficulty please contact BL-Pegson Ltd providing Page & Item
the 1100x650 Premiertrak Crushing plant. The manual is reference together with plant Serial Number.
intended to incorporate all design changes from the Pro-
totype machine to those manufactured To & including Se- Manual is Published in English Language only. Repeat cop-
rial Number QM017028. ies of the CD or Laminated Hard Copy are available to order
at a Net Dealer price of £175. Foreign language copies may
The publication is presented in CD format configured for be provided subject to quotation and specific order.
electronic view utilising Adobe® Portable Document For-
mat (PDF) compatible with Acrobat 5.0 (PDF 1.4). Earlier Confidential data is included intended for use between Deal-
versions of Acrobat may not allow full access to the publi- ers & BL-Pegson ltd. Consequently the manual must not be
cation. CD includes appropriate Soft Wear package as a copied or transmitted to any third party without the ex-
separate folder. press permission of BL-Pegson ltd. The Document is in-
tended to receive periodic revision to reflect anticipated &
The manual is divided into 11 Component sections each ongoing plant development. We reserve the right to amend
covering a logical sub-division of the plant. Finning UK Ltd the contents of this manual without notice
publications containing non-CAT parts for Powerpacks are
included separately. Extensive use of Digital imagery is Whilst every care is taken to ensure that the information in
made throughout the manual together with drawings to this manual is correct no liability can be accepted by the
show the arrangement & function of the various compo- authors or publishers for loss damage or injury caused by
nents so their layout may be clearly understood. Digital any error in or omissions from the information given. In
images are taken during assembly to improve clarity. the event of an error or omission please advise in writing
or by E-mail to
Original Build data is used throughout the preparation of mwebsell@bl-pegson.com
this manual number. Components are often Plant Serial
Number dependant , Dealers / Distributors must however
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN

Safety first & Copyright

1100 x 650 & 44” x 26” Premiertrak
Safety First COPYRIGHT
Read this manual carefully & familiarise ALL relevant per-

© 2002 BL-Pegson ltd. All Rights Reserved
sonnel with the arrangement of the plant together with This Manual contains information and technical data which
parts available from BL-Pegson ltd. may not be copied distributed altered stored on electronic
media revealed to other or used for the purpose of compe-
Please refer to Operation & Maintenance Sections provided tition either partially or in its entirety.
as original equipment with the plant prior to commencing
any work on the plant. Federal, State, National and Local
laws and safety regulations must be complied with at all
times.
BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN

Plant Handing
1100 x 650 & 44” x 26” Premiertrak
Handing :- Components Are Handed Based on Viewing Plant from Feed End
Feed End
Premiertrak Right Hand Front View Premiertrak Left Hand Rear View
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN

1100 x 650 & 44” x 26” Premiertrak Service Components
Item Description Part Number

Qty
Engine 3306 Engine C9 Engine
Fuel Fi l t er El ement 2481-0047 2481-0052 1
Fuel Fi l t er El ement 2481-0048 2481-0053 1
Oi l Fi l t er El ement 2481-0049 1
Ai r Fi l t er El ement 2481-0050 2481-0054 1
Ai r Fi l t er El ement 2481-0051 2481-0055 1
Premiertrak Hydraulic Curcuit

Premiertrak Test Data :- Refer to Page 12-17
Suct i on Fi l t er El ement 2531-5150 1
Pres s ure Fi l t er El ement s 2531-5151 2
Ret urn Fi l t er El ement 2531-5152 1
Plant Drives :- Standard HFO & Manual Clutch Equipped Plants
Crus her Dri ve Bel t s 2441- 0483 8
Pump Dri ve Bel t s 2441-0412 4
Premiertrak Service Items
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN

Section 1
1100 x 650 & 44” x 26” Premiertrak
Section 1 :- Product
Conveyor
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 1 - 1
1100 x 650 & 44” x 26” Premiertrak Product Conveyor Expanded View
Magnet Section Head Section
Upper Mid Section

Drive Group
Second Section
Tail Section
Lower Mid Section
1100 x 650 & 44” x 26” Premiertrak Head Section
Ite m Part Numbe r De scription / Note s Q ty

1 1 AX789/58 Dus t Cove r Support 1
AX846/77 Dus t Cove r Support Hooks 4
2 AX801/16/1 Spra y Ba r Bra cke t Le ft Ha nd 1

2 AX801/16/2 Spra y Ba r Bra cke t Ri ght Ha nd 1
3 2360-0050/21.0 Conve yor Be l t :- EU 1
2360-0053/21.0 Conve yor Be l t :- USA 1

3 4 AX789/24/4 Scra pe r Bl a de 1
AX789/24/2 Scra pe r Cl a mp St ri p 1
2232-1128 Bo l t 6
4
2215-0014 Nut 6
2210-0017 Wa s he r 6
5 AX789/14 He a d Drum 1
6 AX789/24/3 Scra pe r Ca rri e r 1
7 AX607/3/46 Te ns i one r 2
8 AX789/23 He a d Fra me 1
8 9 7 6 5
9 He a d Se ct i on Gua rd Ri ght Ha nd :- Re fe r t o Pa ge 1 -13
9A He a d Se ct i on Gua rd Le ft Ha nd :- Re fe r t o Pa ge 1 - 13
AX789/35/1 Cl a mp , Ski rt Rubbe r 2
Ski rt Rubbe r :- Re fe r t o Pa ge 1 - 12
2232-1128 Bo l t 12
1100 x 650 & 44” x 26” Premiertrak Drive Group
Item Part Number Description / Notes Qty
10 10 Gre as e Pi pe :- Re fe r t o Page 1-16
11 Be ari ngs :- Re fe r t o Page 1-16
12 2432-2235 Ke y 1
5 13 2450-5505 Shri nk Di s k Coupl i ng 1
14 AX789/38 Torque Arm 1
11 15 AX789/24/1 Scrape r Bracke t Ri ght Hand 1
15A AX789/24/1A Scrape r Bracke t Le ft Hand 1
16 AX815/54/1X Te ns i one r Ri ght Hand 1

12 16A AX815/54/1 Te ns i one r Le ft Hand 1
17 2576-4075 Hydraul i c Mot or 1
17A 2579-0018 C heck Valve 1

17A 17 16 15 14 7 13
1100 x 650 & 44” x 26” Premiertrak Second Section

18
18 Dus t Cove r :- Re fe r t o Page 1 - 13
19 AX789/50 Support Rope 2
20 Guard , Se cond Se ct i on Ri ght Hand:- Re fe r t o Page 1 - 13

19
20A Guard , Se cond Se ct i on Le ft Hand:- Re fe r t o Page 1 - 13
AX789/35/2 Cl amp , Ski rt Rubbe r 2

20A Ski rt Rubbe rs :- Re fe r t o Page 1-12
2232-1428 Bo l t 12
8 AX789/58 Dus t Cove r Support 2
AX846/77 Dus t Cove r Support Hooks 4
21 AX804/5 Ni p Guard 1
15A 16A 9A 22& 22A 21& 21A
21A 2495-1130A Paral l e l Idl e r 1
22 AX842/13 Me s h Ni p Guard 1
22A 2495-1196 Di s c Idl e r 1
1100 x 650 & 44” x 26” Premiertrak Magnet Section Left Hand Discharge
23 AX801/2/1 She dde r Pl at e 1
AX801/2/2 She dde r Pl at e Bracke t 1
24 AX789/43/2 Magne t Se ct i on Guard 1
2232-1128 Bo l t 6
Ski rt Rubbe rs :- Re fe r t o Page 1-12
25 AX815/71 Backi ng St ri p 1
26 AX815/77/1 De fl e ct or Bracke t 1
AX815/77/2 Cl amp Pl at e 1
No Magne t O pt i on
Machi ne s Suppl i e d W ITHO UT a Magne t are e qui pe d wi t h Si de Guards i t e ms

24 & 28 onl y
It e ms 23 , 26 & 27 are not fi t t e d
26 21 & 21A 25 24 23
Magnet Section Right Hand

1100 x 650 & 44” x 26” Premiertrak Discharge
27 AX801/2/3 Shedder Pl at e 1
AX801/2/4 Shedder Pl at e Bracke t 1
28 AX789/43/1 Magnet Sect i on Guard 1
Ski rt Rubbers :- Refer t o Page 1-12
2232-1128 Bo l t 6
No Magnet Opt i on
Machi nes Suppl i ed W ITHOUT a Magnet are equi ped wi t h Si de Guards i t ems
24 & 28 onl y
It ems 23 , 26 & 27 are not fi t t ed
28 27 21 & 21A 25 26
1100 x 650 & 44” x 26” Premiertrak Upper & Lower Mid Section

Uppe r Mi d Se ct i on Guard Le ft
29 AX789/28/2 1
Hand
Uppe r Mi d Se ct i on Guard Ri ght
AX789/28/1 1
Hand
29
2232-1128 Bo l t 12
30 AX815/22 Conve yor Tunne l 1
32 Lowe r Mi d Se ct i on Guard Le ft
31 AX789/24/4 1
Hand
Lowe r Mi d Se ct i on Guard Ri ght
AX789/24/3 1
Hand
21
2232-1128 Bo l t 18
Ski rt Rubbe rs :- Re fe r t o Page 1-12

Pi vot Pi n
29 32 AX789/53 2
( Locat e d Be hi nd Chas s i s )
30
31
1100 x 650 & 44” x 26” Premiertrak Feed Boot Internal Elevation

Curt ai n Support Angl e Le ft
33 AX789/55/1A 1
Hand
33
Curt ai n Support Angl e Ri ght
AX789/55/1 1
Hand
1/
AX789/55/2 Backi ng Pl at e
Curt ai n
34 4/
2210-0017 Was he r
Curt ai n
4/
2215-0014 Nut
Curt ai n
34 AX789/19/1 Fe e d Boot 1
35
35 AX789/22 Fe e d Boot Li ne rs 2
2226-0855 Scre w 4 / Li ne r
2210-0019 Was he r 4 / Li ne r
2215-0016 Nut 4 / Li ne r
37 22A 36 36 AX789/11 Tai l Se ct i on 1
37 AX789/27 Hi nge Pi n :- Tai l Se ct i on 2
1100 x 650 & 44” x 26” Premiertrak Feed Boot External Elevation
Ite m Pa rt Numbe r De scription / Note s Q ty

Cl a mp Ski rt Rubbe r Fro nt
38 AX789/19/4 1
44 33 Ri ght Ha nd
Cl a mp Ski rt Rubbe r Fro nt Le f t
AX789/19/5 1
Ha nd
2210-0017 Wa s he r 2 / Cl a mp
2215-0014 Nut 2 / Cl a mp
34
39 AX789/19/2 Angl e Suppo rt Le f t Ha nd 3
AX789/19/3 Angl e Suppo rt Ri ght Ha nd 3

Cl a mp Ski rt Rubbe r Mi ddl e Le f t
40 AX789/19/7 1
Ha nd
35 Cl a mp s ki rt Rubbe r Mi ddl e
AX789/19/6 1
Ri ght Ha nd
2210-0017 Wa s he r 3 / Cl a mp
2215-0014 Nut 3 / Cl a mp
38 41 AX789/21/1 Fe e d Bo o t Gua rd Le f t Ha nd 1
Ax789/21/2 Fe e d Bo o t Gua rd Ri ght Ha nd 1

Cl a mp Ski rt Rubbe r Mi ddl e Le f t
42 AX789/19/9 1
Ha nd
39 AX789/19/8
Cl a mp Ski rt Rubbe r Mi ddl e
1
Ri ght Ha nd
2210-0017 Wa s he r 4 / Cl a mp
43 42 41 40
2215-0014 Nut 4 / Cl a mp
43 ( No t Cl a mp Ski rt Rubbe r Fe e d Bo o t
AX789/19/10 1
Il l us t ra t e d) Re a r
2210-0017 Wa s he r 3 / Cl a mp
2215-0014 Nut 3 / Cl a mp
Cl a mp , Ta i l Drum Rubbe r
AX789/19/11 1
Curt a i n
2210-0017 Wa s he r 5
2215-0014 Nut 5
Ski rt Rubbe rs :- Re f e r t o pa ge 1-12
1100 x 650 & 44” x 26” Premiertrak Tail Section
37 Item Part Number Description / Notes Qty
44 Trough Rol l e r :- Re fe r t o Page 1 -15
45 AX607/513/3 Impact Bar 9

44 2/
46 AX789/30/5 Cyl i nde r Pi vot Pi n
Cyl i nde r
2/
Spl i t Pi n
Cyl i nde r
36 47 2564-5025 Tai l Li ft Cyl i nde r 2

1/
2564-9321 Mai nt e nance Ki t
Cyl i nde r
48 Gre as e Pi pe :- Re fe r t o Page 1-17
45
48A Be ari ngs :- Re fe r t o Page 1-17
49 Rubbe r Cove re d Trough Rol l e r :- Re fe r t o Page 1 -15
50 AX789/15 Tai l Drum 1
50 49 48 47 46
1100 x 650 & 44” x 26” Premiertrak Conveyor Rubber Items
Conveyor Skirt R ubbers

51
Standard Machine
52 Head & Second Section
Magne t Si de AX815/106 Ski rt Rubbe r & De fl e ct or 1
Pl ai n Si de AX815/107 Ski rt Rubbe r 1

53
Magnet Section
C l os e d Si de s AX815/109 Ski rt Rubbe r 1
54 Mid Section
Bot h Si de s AX815/108 Ski rt Rubbe r 2
No Magnet Option
Item Part Number Description / Notes Qty Head & Second Section
51 AX815/105 Bot t om of Crus he r Rubbe r Curt ai n 2 Pl ai n Si de AX815/107 Ski rt Rubbe r 2
52 AX815/101 Fe e d Boot Back Rubbe r 1 Magnet Section
53 AX815/103 Fe e d Boot Re ar Ski rt Rubbe r 1 Cl os e d Si de AX815/109 Ski rt Rubbe r 2
54 AX815/114 Ski rt Rubbe r 2 Mid Section
55 ( Not Bot h Si de s AX815/108 Ski rt Rubbe r 2

AX815/102 Tai l Drum Rubbe r Curt ai n 1
i l l us t rat e d)
Conveyor Head & Second Section

1100 x 650 & 44” x 26” Premiertrak Chassis Scraper
18
9& 9A
56
20 &
It e m Pa rt Numbe r De s cri pt i on / Not e s Qt y 20A
Scra pe r Bra cke t
56 AX815/123 1
( We l de d t o Cros s Me mbe r)
AX815/124 Cl a mp 1 Pl ant Se ri al Numbe r It e m 9 It e m 9A It e m 18 It e m 20A It e m 20A
AX815/125 Scra pe r Bl a de 1
Al l AX789 , AX804 , AX815,AX834
2232-1128 Bo l t 4 & "QM"Se ri al numbe r t o AX789/26/1 AX789/26/2 AX789/65 AX789/26/3 AX789/26/4
QM015744
2210-0017 Wa s he r 4
2215-0014 Nut 4 QM015745 Onwards AX815/129/1 AX815/129/2 AX846/76 AX815/129/3 AX815/129/4
Chassis Scraper Conveyor Head & Second Section Guards
1100 x 650 & 44” x 26” Premiertrak Troughing Idlers
Transome Trough Idler

Ruber Covered Trough Idler
1 2 1 2 1 2
Side Guide Roller

Part 2495-2001
Installed to Plant
Serial Numbers
AX804/P130
AX815/P174
AX815/P183
AX815/P223
Base Plate Trough Idler
1100 x 650 & 44” x 26” Premiertrak Troughing Idlers
Rubber Covered Idler Base Plate Mounted Idler Transome Mounted Idler
Plant Serial Number Component
Part Number Qty Part Number Qty Part Number Qty
AX789/P101 Through AX789/P106 Complete Set 2495-0192 1 2495-0130 5 2495-0110 3

AX804/P105 Through AX804/P145 1 : - Wing Roller 2489-1014 2 2489-1207 10 2489-1207 6
AX815/P150 Through AX815/P213
AX815/P215 Through AX815/P233 Fixing Clamp 2489-3001 2 2489-3001 10 2489-3001 6
QM007326 Through QM008846 Fixing Bolt 2489-3002 2 2489-3002 10 2489-3002 6
QM009031 Through QM009036
QM009338 2 : - Centre Roller 2489-1013 1 2489-1206 5 2489-1206 1
QM009407 Through QM009409 Fixing Clamp 2489-3003 2 2489-3003 10 2489-3003 2
Complete Set 2495-3002 1 2495-3001 5 2495-3000 3
AX834/P214 1 : - Wing Roller 2489-1057 2 2489-1055 10 2489-1055 6
Fixing Clamp 2489-3005 2 2489-3005 10 2489-3005 6
QM009342
QM009848 Through QM010384 Fixing Bolt 2232-1072 2 2232-1072 2 2232-1072 6
2 : - Centre Roller 2489-1058 1 2489-1056 5 2489-1056 3
Complete Set 2495-3010 1 2495-3009 5 2495-3008 3
1 : - Wing Roller 2489-1060 2 2489-1052 10 2489-1052 6
QM014126 Through QM014190 Fixing Clamp 2489-3004 2 2489-3004 10 2489-3004 6
QM014272 & QM014273
Fixing Bolt 2232-1072 2 2232-1072 10 2232-1072 6
QM014282
2 : - Centre Roller 2489-1058 2 2489-1056 5 2489-1056 3
Complete Set 2495-3013 1 2495-3009 5 2495-3008 3
QM013718 & QM013719
1 : - Wing Roller 2489-1065 2 2489-1052 10 2489-1052 6
QM013947 & QM013948
QM014228 & QM014229 Fixing Clamp 2489-3004 2 2489-3004 10 2489-3004 6
QM014274
Fixing Bolt 2232-1072 2 2232-1072 10 2232-1072 6
2 : - Centre Roller 2489-1066 1 2489-1056 5 2489-1056 3
1100 x 650 & 44” x 26” Premiertrak Head Drum Bearings
Pl ant Se ri a l Numbe r It e m 10 It e m 11
Al l AX789 , AX804 , AX815,AX834 & "Q M"Se ri al
numbe r t o Q M011955
Q M013067 Through Q M013176
Q M013377 Through Q M013383 2530-2005
2421-0014
Q M013663 Through Q M013689 W he re Fi t t e d
Q M014132
Q M012961 & Q M012962
Q M013234 & Q M013235
Q M013486 & Q M013487
Q M013718 & Q M013719
Q M013947 & Q M013948
2530-2005 2421-0014S
Q M014130 & Q M014131
Q M014133 & Q M014190
11 10 Q M014228 & Q M014229
Q M014440
Q M015310 2530-2010 2421-0014
Q M015312
Q M015427 & Q M4015428
Q M014441
Q M014931
Q M015311
Q M016004
Q M016071
2530-2010 2421-0014S
Q M016786
Q M016988
Q M017008
1100 x 650 & 44” x 26” Premiertrak Tail Drum Bearings
Pl ant Se ri al Numbe r It e m 48 It e m 48A

Q M011930 & Q M011931
Q M013486 & Q M013487
Q M013689 2530-2005 2421-0011S
48 48A Q M012823 Through Q M012869
Q M013067
Q M013071
Q M013175 & Q M013176 2530-2005 2421-0011
Q M013234 & Q M013235
Q M013663
Q M016768 2530-2010 2421-0011
Q M013948
Q M014228 & Q M014229
Q M014308
Q M014440 & Q M014441
Q M014931
Q M015311
Pl ant Se ri al Numbe r It e m 48 It e m 48A
Q M016004
Al l AX789 , AX804 , AX815,AX834 & "QM"Se ri al 2530-2010 2421-0011S
Q M016071
numbe r t o QM011929 Q M016248 Through Q M016254
QM012181 & QM012822 2530-2003 Q M016534 Through Q M016536
2421-0011
QM012941 W he re Fi t t e d Q M016577 Through Q M016581
QM013178 Q M016767
QM013377 & QM013378 Q M016769 Through Q M016773
Q M016786
QM013667 & QM013668 2530-2003 2421-0011S Q M016988
Q M017008
Section 2
1100 x 650 & 44” x 26” Premiertrak
Section 2 :- Overband
Separator
BL-Pegson Limited ,Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Separator Installation
1100 x 650 & 44” x 26” Premiertrak
Ma chine Se ria l Numbe r Note s
AX789/P 106 Spe ci a l Si z e Re f e r t o BL-P e gs o n
AX804/P 130
Q M009324 Se pa ra t o r o f C us t o me rs Suppl y
Q M012470
AX804/P 120
AX815/P 150
AX815/P 171
AX815/P 181
AX815/P 185
AX815/P 194
AX815/P 197
AX815/P 216
Q M008337
Q M008497
Q M008809
Q M010383
Se pa ra t o r No t i ns t a l l e d a s O ri gi o na l
Q M010748
Equi pme nt
Q M011031
Q M011245
Q M011931
A B C Q M012292
Q M012472
Q M012823
Q M013867
Q M014127
Ite m Part Numbe r De scription / Note s Q ty Q M015745
Q M015747
A AX815/70 Ma gne t Support 1 Q M016988
Q M017027
B AX815/8 Support Cha i n Se t 1
Se pa ra t or :- Re fe r t o Pa ge s
C AX815/23 1
2-3 & 2- 4
1100 x 650 & 44” x 26” Premiertrak Expanded Elevation

1 4
C AX815/23 Se parat or Compl e t e 1
B AX815/8 Support Chai ns 1
2 5 1 2650-9023 Frame 1
2 2650-9011 Mot or Mount i ng Pl at e 1
3 2650-9026 Si de Pl at e Ri ght hand 1

6
3 4 2650-9024 Pe rmane nt Magne t 1
5 2650-9003 Non Dri ve Drum 1
7 6 Re fe r t o Page 2 - 4
7 2650-9025 Si de Pl at e Le ft Hand 1
8 2360-0001 Be l t 1
11
9 2650-9002 Dri ve Drum 1
10 9
10 Re fe r t o Page 2 - 4
8
11 2650-9005 Be ari ng 1
2650-9009 Be ari ng Space r Pl at e 1
2650-9006 Be ari ng Cap 1
Drive & Tension

1100 x 650 & 44” x 26” Premiertrak

6D
6A 2650-9008 Be ari ng Take -up Pl at e 2
6B 2650-9006 Be ari ng Cap 2
6C 6C 2650-9005 Be ari ng 2
6D 2650-9007 Be ari ng Back Pl at e 2
Tension Group
6A 6B

2
2 2650-9011 Mot or Mount i ng Pl at e 1
10A Mot or Coupl i ng Guard 1
10B 2650-9004 Mot or Coupl i ng 1

10A & B
10C 2650-9005 Be ari ng 1
2650-9009 Be ari ng Space r Pl at e 1

10C 10D 2650-9001 Hydraul i c Mot or 1
Drive Group
10D
Section 3
1100 x 650 & 44” x 26” Premiertrak
Section 3 :- Powerpack
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Introduction
1100 x 650 & 44” x 26” Premiertrak
Powerpack Components Cummins Diesel Powerpack
The Powerpack Unit is manufactured in the United Kingdom & specifically Plant QM 010387 is the only 1100x650 Premiertrak equipped to date with a
designed to meet the operational perimeters of the plant and must be Cummins Powerpack . The Powerpack is designed & manufactured by Cummins
supplied with Original OEM replacement parts. The Powerpack will contain Diesel UK & will contain components, which are not familiar or available from
items, which may not be familiar to your regional OEM Engine Manufactures local Engine dealer (s). A Specific parts manual for this unit is not currently
service centres. In These Circumstances Replacement components may be available . To service this unit Dealers Must refer to Cummins Diesel U.K. at the
obtained as indicated in the respective Powerpack notes. following Address providing both Engine Serial AND Arrangement numbers.
Engine block components are contained in the separate publication Cummins Diesel
delivered with the plant. After sales support for the Engine is normally Rutherford Drive
available through the Engine manufacturers regional authorised dealer(s) Park farm South
who should be contacted in the first instance. Wellingborough
Northamptonshire
Engine Arrangement & Serial numbers MUST be confirmed at time of placing England
order for either Powerpack and/or Engine Parts. Transactions effected NN8 6AN
without a serial number are performed entirely at Dealers / Customers risk.
Phone + 44 (0) 1933 672200
Finning / CAT 3306 Powerpack Fax + 44 (0) 1933 403200
Contained within this manual is a copy of Finning UK ltd publication covering Components for the HFO Clutch are available through BL Pegson ltd
NON CAT Components installed onto the HFO clutch equipped Powerpack. A
separate publication for manual clutch equipped is unavailable. Clutch Components
Replacement components may be sourced through BL Pegson Ltd or Regional Manual Clutch: - Manually actuated clutch units form an integral part of the
Finning / Cat service centre. Powerpack unit supply. Components are generally available through The OEM
regional distribution network. BL Pegson has however developed in conjunction
Finning / CAT C9 Powerpack with Clutch Supplier a range of Maintenance kits featuring popular service
components.
Contained within this manual is a copy of Finning UK ltd publication covering
NON CAT Components installed onto the HFO clutch equipped Powerpack. HFO Clutch: - Hydraulically activated HFO clutch units do not form part of the
Manual clutch equipped Powerpack may become available subject to demand. Powerpack supply. Components are available through BL-Pegson ltd.
Replacement Powerpack components are only available through BL Pegson Ltd . Clutch Serial number MUST be confirmed at time of placing order. Transactions
effected without a serial number are performed entirely at Dealers / Customers
Copyright to Finning UK ltd publication(s) remains the property of Finning UK ltd. risk.
Powerpack Identification
1100 x 650 & 44” x 26” Premiertrak
Finning 3306 Powerpack Finning C9 Powerpack
Powerpack & Manual Clutch

1100 x 650 & 44” x 26” Premiertrak
Powe r Pack C lutch Group

Plant Se rial Numbe r
BLPe gson Part O EM Build BLPe gson Part O EM Build
Numbe r R e fe re nce Numbe r R e fe re nce
AX815/P200 Through AX815/P213 Fi nni ng Fi nni ng 1W 8857
2480-0019 2481-0003
AX815/P215 Through AX815/P221 12271AO O Twi nDi s k SP314
Q M007326
Q M009031
AX815/P198
Fi nni ng Fi nni ng 1W 8857
AX834/P214 2480-0019/KSI 2481-0003
14133AO O Twi nDi s k SP314
AX815/P223
Q M010474
Q M010659
Q M011038 Fi nni ng Fi nni ng 2W 4909
2480-0019 2481-0025
Q M011349 12271AO O Twi nDi s k IBF314
Q M011931
Q M012472 & Q M012473
Q M012823
Q M013663
Q M013867
Q M014189 & Q M014190
Q M017021
Powerpack & Hydraulic Clutch

1100 x 650 & 44” x 26” Premiertrak
Powe rPack C lutch Group

Plant Se rial Numbe r
BLPe gson Part O EM Build BLPe gson Part O EM Build
Numbe r R e fe re nce Numbe r R e fe re nce
Cummi ns
Q M010387 2480-0030 2451-1002 314 HFO
6CTA8.3P215
Q M010458
Q M010750
Fi nni ng
Q M012703 Through Q M012822 2480-0034 2451-1002 314 HFO
15324AO O
Q M016988
3306 Powerpack Spares

1100 x 650 & 44” x 26” Premiertrak
1 2481-0010 Cont rol Knob 1

1
2481-0009 Throt t l e Cabl e 1
2 2229-0009/0.400 Adj us t me nt Rod 2
AX789/76 Sq Was he r 4
2210-0021 Was he r 8
2215-0018 Nut 4
Not i l l us t rat e d 2481-0008 Canopy Lock

2
2481-0022 Exhaus t El bow
2481-0023 Fue l Cap
2481-0037 Fl e xi bl e Exhaus t Be l l ows
2481-0056 Igni t i on Swi t ch
2481-0005 Canopy "T" Ke y
C9 Powerpack & Spares

1100 x 650 & 44” x 26” Premiertrak
Pow e rPack C lutch Group

Plant Se rial Numbe r BLPe gson Part BLPe gson Part
Numbe r Numbe r
Q M016786
2480-0043 2451-1002
1 2229-0009/0.400 Adjus t ment Rod 2
AX789/76 Sq Was her 2

1
2210-0021 Was her 8
2215-0018 Nut 4
3306 & C9 Cat Parts

1100 x 650 & 44” x 26” Premiertrak
Popular Engine Spares
3306 Engine C9 Engine

Item
B L Pegson Part Number
Engi ne Part s Manual :- Arabi c 2481-0014 To Be publ i s hed
Engi ne Part s Manual :- Dut ch 2481-0040
Engi ne Part s Manual :-French 2481-0015 2481-0042
Engi ne Part s Manual :-German 2481-0016 2481-0043
Engi ne Part s Manual :- Greek 2481-0017 To Be publ i s hed
Engi ne Part s Manual :- Japanes e 2481-0039
Engi ne Part s Manual :-Spani s h 2481-0018 2481-0046
Engi ne Part s Manual :-Rus s i an 2481-0019
Engi ne Part s Manual :-It al i an 2481-0020 2481-0044
Engi ne Part s Manual :-Port ugues e 2481-0021 2481-0045
Engi ne Part s Manual :-Engl i s h 2481-0057 2481-0041
Fuel Fi l t er El ement 2481-0047 2481-0052
Fuel Fi l t er El ement 2481-0048 2481-0053
Oi l Fi l t er El ement 2481-0049
Ai rfi l t er El ement 2481-0050 2481-0054
Ai rfi l t er El ement 2481-0051 2481-0055
PTO Pul l ey ( Pump Dri ve) 2443-1582
Taperl ock Bus h ( Pump Dri ve Pul l ey) 2443-8709
Manual Clutch Components

1100 x 650 & 44” x 26” Premiertrak
Manual Clutch Group Spare parts
Item Description 2481-0003 Group 2481-0025 Group Qty
6 6 Key Refer t o Page 3 - 13 1

Repai r Ki t C ont ai ni ng
Dri ve Pl at es
C ent re Pl at es
11 2451-9011 2451-9009 1
Front Beari ngs
Locknut
Lockwas her
12 Back Beari ng 2481-0004 1
13 C l uch Compl et e 2481-0003 2481-0025 1
11
HFO Clutch Group

1100 x 650 & 44” x 26” Premiertrak
10
11
314 HFO Clutch

HFO Clutch PTO
HFO Clutch Components

1100 x 650 & 44” x 26” Premiertrak
6 Re fe r To Dri ve Page 3 - 13
7 2481-4027 HFO Uni on 1
8 2481-0038 Cl ut ch Support Pl at e 1
2451-9012 HFO Uni on Cove r Pl at e 1

9
2451-9013 Scre ws 3
10 2451-9008 HFO Uni on "O " Ri ng 1
Re pai r Ki t Cont ai ni ng
Dri ve Pl at e s
Ce nt re Pl at e s
Oi l s eal s
11 2451-9003 Pi s t on Ri ngs 1
Front Be ari ng
Locknut
Lockwas he r
Spri ngs
12 2451-9006 Be ari ng - Back 1
13 2451-1002 Cl ut ch Compl e t e 1
KSI Coupling Group

1100 x 650 & 44” x 26” Premiertrak
KSI Coupling are installed as origional

equpment onto plants
AX815/P198
AX834/P214
AX815/P223
Refer to BL Pegson Ltd Spares
Department for
Replacement Components
1100 x 650 & 44” x 26” Premiertrak Drive Pulley & Belts
Item Part N umber D escription / N otes Qty
3 Manual C lutch D rive
3 2441-0483 D ri ve Belt 8
4 2443-1659 Pulley 1
4 5 2443-8337 Taperlock 1
6 2433-0545 K ey 1
K SI D rive Machines AX815/P198 , AX834/P214 & AX815/P223

5
3 2441-0451 D ri ve Belts 8
4 Pulley :- Refer to BL - Pegson Ltd 1
5 Not Requi red 1

7
6 2433-0545 K ey 1
H FO C lutch D rive
3 2441-0483 D ri ve Belt 8
6 4 2443-1659 Pulley 1
5 2443-8334 Taperlock 1
6 2432-2445 K ey 1
7 2520-6124 Swi vel Nut 1
2520-6563 Adaptor 90D eg Swept 1
Section 4
1100 x 650 & 44” x 26” Premiertrak
Section 4 :- Jaw Crusher
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 1
1100 x 650 & 44” x 26” Premiertrak
Page 4 - 2
1100 x 650 & 44” x 26” Premiertrak Crusher Frame

1 1 600/2080SF Mai n Frame Compl e t e 1
1A 323/22 Rot abol t 4
2210-2020 Was he r 4
2
2217-0049 Nut 4
2147-0023 Loct i t e 1
1B( Not
3 2530-1044 Gre as e Ni ppl e 2
Il l us t rat e d)
2520-6221 Bus h 2
2 Fi xe d Jaw We dge & Bol t s :- Re fe r t o Page 4 - 6

4 3 Fi xe d Jaw Pl at e :- Re fe r t o Page 4-16
4A
5 Che e k Pl at e s :- Re fe r t o Page 4- 16
5
5A
6 6 600/2004/11 Jaw Support Pl at e 6
1A
Page 4 - 3
Jawstock Rear
1100 x 650 & 44” x 26” Premiertrak

7
7 600/2006 Jaws t ock 1
8 Shaft As s embl y :- Refer t o Pages 4 - 7 Through 4 - 10
9 2530-1044 Greas e Ni ppl e 2

8
2520-6221 Bus h 2
10 Swi ng Jaw Pl at e :- Refer t o Page 4- 16 1
11 600/2030 Apron C l amp 1

9
600/2029 Apron 1
2230-1153 Scre w 6
10 2211-0008 Was he r 6
12 600/2009 Toggl e Seat 1
13 Tens i on Rod As s embl y :- Refer t o Page 4 - 14
11
12
13
Page 4 - 4
Jawstock Front
1100 x 650 & 44” x 26” Premiertrak

14 14 600/2008 Jaws t ock Prot ect i on Pl at e 1
2232-1353 Bo l t 3
2211-0014 Was he r 3
15 2215-0020 Nut 3
15 Swi ng Jaw Wedge & Bol t s :- Refer t o Page 4 - 6
16 600/2057 Jaws t ock Ke y 1
10
16
Page 4 - 5
Jaw Wedge Assembly

1100 x 650 & 44” x 26” Premiertrak
Jaw Wedges

A
Item 2 :- Fixed Jaw Wedge
2A 600/2021 Fi xed j aw Wedge 2
2B 325/28 W e dge Bo l t 4
B
2C 312/023 Was he r 8
2D 311/11 Fabreeka Was he r 4
2E 2217-0015 Nut 4
Item 15 :- Swing Jaw Wedge
15A 600/2022 Swi ng Jaw Wedge 2

E D C
15B 325/27 W e dge Bo l t 4
15C 310/16 Was he r 8
A 15D 311/5 Fabreeka Was he r 4
15E 2217-0015 Nut 4
Page 4 - 6
Shaft Expanded View

1100 x 650 & 44” x 26” Premiertrak
23 24 25 26 27
17
28
18
25
19
20 29
21
30
22 25
32 31
Page 4 - 7
Spacers & Bearings

1100 x 650 & 44” x 26” Premiertrak
27 28 29 28 27 31
27 30 28 27 26 24
Page 4 - 8
Shaft Section Views

1100 x 650 & 44” x 26” Premiertrak
Drive End Section Non Drive End Section
Page 4 - 9
Eccentric Shaft Parts

1100 x 650 & 44” x 26” Premiertrak
Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty
17 2230-1358 Scre w 4 29 600/2047 Space r :- Inne r 2
2211-0014 Was he r 4 30 2416-1543 Be ari ng 2
31 600/2054 Shaft 1
18 600/745 Tab Was he r 2
32 303/78 Fl ywhe e l Pl ai n 1
19 600/2050 End Cap 2
600/2084 Count e rwe i ght ( As Re qui re d)
20 2450-5003 Locki ng Ri ng 2
600/2085 Count e rwe i ght ( As Re qui re d)
21 318/6 Sl i t Bus h 2
2232-1209 Bo l t 4
22 303/79 Fl ywheel Grove d 1
2210-0019 Was he r 4
600/2084 Count erwei ght ( As Requi red)
Not Il l us t rat e d Fitted to CRUSHER Serial Number QM012664 Onwards
600/2085 Count erwei ght ( As Requi red)
600/2089 Assembly Shim 2
2232-1209 Bo l t 4
KSI Coupling Plan tSerial Numbers
2210-0019 Was he r 4 AX815/P198 Crusher 600/B29/197
AX834/P214 Crusher 600/B29/232
23 2503-5112 Vee Ri ng 2 AX815/P223 Crusher 600/B29/244
24 2400-7182 Beari ng Sl eeve 2 22 303/80 Flywheel Groved 1
25 2430-0640 Ci rcl i p 3
26 2416-4517 Beari ng 2
27 600/2061 Beari ng Spacer :- Out e r 2
2201-5285 Spri ng Pi n 2
28 600/2060 Beari ng Spacer :-Mai n 2
Page 4 - 10
1100 x 650 & 44” x 26” Premiertrak Toggle Beam

37 & 37A 35
33 600/2013 Toggl e Beam 1
34 600/732 Toggl e Pl at e Ret ai ne r 2
2232-1281 Bo l t 4
2212-7113 Was he r 4
35 Locki ng Wedge :- Refer t o Page 4- 16
34
36 33 36 Locki ng Screw :- Refer t o Page 4 - 16
37 600/2019 Locki ng Bracket :- Left Hand 1
2232-1433 Bo l t 2
2217-0013 Nut 2
37A 600/2020 Locki ng Bracket :- Ri ght Hand 1
2232-1433 Bo l t 2
2217-0013 Nut 2
Page 4 - 11
Jaw Adjustment
1100 x 650 & 44” x 26” Premiertrak
37
37A
38
39
40
41
42
Page 4 - 12
Jaw Adjustment
1100 x 650 & 44” x 26” Premiertrak
38 600/2033 Adj us t i ng Shi m 20MM 4
600/2034 Adj us t i ng Shi m 12.5mm 4
600/2035 Adj us t i ng Shi m 8mm 2
600/2041 Shi m Pad 1
39 2571-1970 Hand Pump 1
40 AX818/96 Cove r Jaw Adj us t me nt Le ve rs 1
41 2553-1101 Val ve Bl ock 1
42 2564-2003 Cyl i nde r 2
2564-9314 Mai nt e nance Ki t 1/Cyl i nde r
320/29 Pi n 2
2210-0017 Was he r 4
2201-0124 Spl i t Pi n 4
Il l us t rat e d
Page 9-6 i t e m 2564-2004 Jaws t ock Jacki ng Cyl i nde r 1
27
2564-9315 Mai nt e nance Ki t 1/Cyl i nde r
320/29 Pi n 1
2210-0017 Was he r 2
2201-0124 Spl i t Pi n 2
2520-3004 Snap Conne ct or 2
600/B29HY D/A Hos e s & Fi t t i ng Ki t 1
Page 4 - 13
Toggle System
1100 x 650 & 44” x 26” Premiertrak

43
43 600/2076 Tens i on Rod 1
2210-2016 Was he r 2
2215-0024 Nut 2
44
44 600/3093 Tens i on Rod Guard 1
45 600/2045 Spri ng Cap 1

45 46 4448D-84 Spri ng 1
47 600/2043 Tens i on Spri ng Bracke t 1
2211-0010 Was he r 4
46
2230-1226 Scre w 4
48 600/2025 Toggl e Pl at e 1
49 320/23 Pi n 1
47
2201-0148 Spl i t Pi n 2
2211-2017 Was he r 2
48 600/1058 Space r 2
311/9 Rubber Was he r 2
2402-2040 Beari ng 1
49 2220-7194 Locki ng Screw for 320/23 1
Page 4 - 14
Hold Down Bolt

1100 x 650 & 44” x 26” Premiertrak
Item Part Number Description Qty
50 2232-1562 Bo l t 4
50
2210-2018 Was he r 4
2217-0047 Nut 4
Page 4 - 15
Options
1100 x 650 & 44” x 26” Premiertrak
Page 4 - 3 C he e k Plate s Page 4 -3 Fixe d Jaw Plate
Ite m Part Numbe r De scription / Note s Q ty Ite m Part Numbe r De scription / Note s Q ty
2 600/2011 Fi xe d Ja w P l a t e 14% Mn 1
4 600/2014 Che e k Pl a t e Uppe r Le ft Ha nd 1
600/2011E Fi xe d Ja w P l a t e 18% Mn 1
Che e k Pl a t e Uppe r Le ft Ha nd
600/2014H 1
AR Page 4- 4 Swing Jaw Plate
2232-1356 Bo l t 3 4 600/2012 Swi ng Ja w P l a t e 14% Mn 1
2210-0023 Wa s he r 3 600/2012E Swi ng Ja w P l a t e 18% Mn 1
2217-0011 Nut 3 Page 4- 11 T oggle Be am We dge to C rushe r Se rial Q M015444
35 600/737 Pad 2
4A 600/2015 Che e k Pl a t e Uppe r Ri ght Ha nd 1
Che e k Pl a t e Uppe r Ri ght Ha nd 2147-0101 Adhe s i ve 2
600/2015H 1
AR 2226-0771 Scre w 6
2232-1356 Bo l t 3 600/718 Locki ng We dge 2
2210-0023 Wa s he r 3 36 600/1019 Locki ng Scre w 2
2217-0011 Nut 3 2210-2014 Wa s he r 2
5 600/2016 Che e k Pl a t e Lowe r Le ft Ha nd 1 2212-6015 Wa s he r Sphe ri ca l 4
Che e k Pl a t e Lowe r Le ft Ha nd 2215-0022 Nut 6

600/2016H 1
AR
Page 4- 11 T oggle Be am We dge From C rushe r Se rial Q M015598
2232-1356 Bo l t 2
35 600/737 Pad 2
2210-0023 Wa s he r 2 2147-0101 Adhe s i ve 2
2217-0011 Nut 2 2226-0771 Scre w 6
Che e k Pl a t e Lowe r Ri ght t 600/2097 Locki ng We dge 2
5A 600/2017 1
Ha nd
Che e k Pl a t e Lowe r Ri ght Ha nd 36 600/2098 Locki ng Scre w 2
600/2017H 1
AR 2210-2014 Wa s he r 2
2232-1356 Bo l t 2 2212-6015 Wa s he r Sphe ri ca l 4
2210-0023 Wa s he r 2 2215-0022 Nut 6
2217-0011 Nut 2
Page 4 - 16
Section 5
1100 x 650 & 44” x 26” Premiertrak
Section 5 :- Vibrating
Grizzly Feeder
Overview
1100 x 650 & 44” x 26” Premiertrak
Main Frame
1100 x 650 & 44” x 26” Premiertrak
1 2 3 4 5 6 7
Side Liners
Liners are Hhanded Viewing

onto Feeder looking from
Discharge End
9 8
Main Frame
1100 x 650 & 44” x 26” Premiertrak
1 620/437 Feeder Frame 1 6 620/441RH Si de Li ner Ri ght Hand 2
2 620/442LH Si de Li ne r 1 2226-0818 Scre w 8
2226-0818 Scre w 5 2210-0017 Was he r 8
2210-0017 Was he r 5 2217-0005 Nut 8
2217-0005 Nut 5 7 620/442RH Si de Li ner Ri ght Hand 1
3 620/441LH Si de Li ne r 2 2226-0818 Scre w 5
2226-0818 Scre w 8 2210-0017 Was he r 5
2210-0017 Was he r 8 2217-0005 Nut 5
2217-0005 Nut 8 8 620/438 Di s charge Li p 1
4 620/439 Pan Li ne r 1 2226-0856 Scre w 8
2226-0895 Scre w 12 2210-0019 Was he r 8
2210-0021 Was he r 12 2217-0007 Nut 8
2217-0009 Nut 12 9 Gri z z l y Sect i on :- Refer t o Page 5 - 5
5 620/440 Pan Li ne r 1 Not Il l us t rat ed 620/445 Rubber Ski rt 2
2226-0895 Scre w 12 620/444 Cl amp St ri p 2
2210-0021 Was he r 12 2226-0856 Scre w 4
2217-0009 Nut 12 2210-0019 Was he r 4
2217-0007 Nut 4
Grizzly Section
1100 x 650 & 44” x 26” Premiertrak
Item 9 :- Grizzly Section Options
St andard Se ct i on 50MM Nomi nal Spaci ng

9
9 620/443 Gri z z l y Se ct i on 1
10 620/446 Gri z z l y Bar Pl at e 2
Opt i onal 75 MM Nomi nal Spaci ng

10
9 620/509 Gri z z l y Se ct i on 1
10 620/510 Gri z z l y Bar Pl at e 2
Fi xi ngs
10 11 11 2232-1219 Bo l t 6
2212-2005 Was he r 6
2217-0007 Nut 6
12
12 2232-1207 Bo l t 6
2212-2005 Was he r 6
2217-0007 Nut 6
Springs
1100 x 650 & 44” x 26” Premiertrak
Feed End Springs
13 84AV13 Spri ng :- Inne r 4
301/13 Spri ng :- Out e r 4

13
Discharge End Springs
13 301/13 Spri ng 4
14 428/1 Spri ng Cove r 8
14
Vibrating Unit Frame

1100 x 650 & 44” x 26” Premiertrak
15 16
Vibrating Unit Drive End

1100 x 650 & 44” x 26” Premiertrak
21
17
18
20 19 22 23 24
Vibrating Unit Drive End

1100 x 650 & 44” x 26” Premiertrak
Ite m Part Numbe r De scr iption / Note s Q ty
15 629/150 Uni t Hous i ng 1
15A 2531-1021 Bre a t he r 1
16 629/151 Cove r Pl a t e 1
2147-0027 Ga s ke t 1
2230-1150 Scre w 24
2211-0008 Wa s he r 24
17 629/160 Dri ve End Cove r 1
2147-0027 Ga s ke t 1
2230-1122 Scre w 24
2211-0007 Wa s he r 24
326/11 Spe ci a l Bol t :- Mot or Mount i ng 4
2217-0005 Nut 4
18 2576-4074 Hydra ul i c Mot or 1
2147-4001 Ga s ke t 1
19 2510-3864 Pl ug _ Re ce s s e d He a d 1
20 2538-5152 Si ght Gl a s s 1
21 2510-9848 Ma gne t i c Pl ug 1
22 629/253 Mot or Coupl i ng 1
2450-8059A Ins e rt 1
331/58 Ke y 1
23 629/9 O i l Fl i nge r 1
Drive End Section View 24 18HS39 Re t a i ni ng Wa s he r 1
325/20 Scre w 2
2201-0054 Locki ng W i re 0.25Mt r
Vibrating Unit Gear End

1100 x 650 & 44” x 26” Premiertrak
21
15A
20
25
19
26 24
Vibrating Unit Gear End

1100 x 650 & 44” x 26” Premiertrak
15A Bre at he r :- Re fe r t o Page 5 -9 1
19 Pl ug :- Re fe r t o Page 5 -9 2
20 Si ght Gl as s :- Re fe r t o Page 5 -9 1
21 Magne t i c Pl ug :- Re fe r t o Page 5 - 9 1
24 Re t ai ni ng Was he r :- Re fe r t o Page 5 - 9 2
25 629/47 Ge ar End Cove r 1
2147-0027 Gas ke t 1
2230-1150 Scre w 24
2211-0008 Was he r 24
26 18HS54 Ge ar 2
18HS50 Ke y 2
Gear End Section View
Shafts
1100 x 650 & 44” x 26” Premiertrak
27
32 - 34
28
29
30
31
Bearing Mounting Assembly

1100 x 650 & 44” x 26” Premiertrak
32 27 629/159 Locki ng Ri ng 4
2232-1279 Bo l t 40
2217-0009 Nut 40
33 28 629/155 Dri ve Shaft 1
29 629/154 Dri ve n Shaft 1
30 629/266 Count e rwe i ght :- Thi n 2
629/244 Count e rwe i ght :- Thi ck 2
31 325/18 Scre w 6
2212-2006 Was he r 6
2001-0054 Locki ng W i re 2Mt r
32 629/156 Be ari ng Cap 4
325/45 Scre w 32
34
2201-0054 Locki ng W i re 2.4Mt r
33 2416-1909 Be ari ng 4
34 629/153 Be ari ng Mount i ng 4
629/163 "O" Ri ng :- Out e r 4
629/162 "O" Ri ng :- Inne r 4
Shaft Spacers & Body Joint

1100 x 650 & 44” x 26” Premiertrak
35 37
Frame & Vibrating Unit Joint

36
35 629/158 Beari ng Spacer :- Dri ven Si de 2
36 629/157 Beari ng Spacer :- Dri ve Si de 2
37 2236-4278 Bol t & Nut 20

Shaft Spacers
2212-2006 Was her 20
Section 6
1100 x 650 & 44” x 26” Premiertrak
Section 6 :- Dirt Conveyor
Dirt Conveyor Expanded View

1100 x 650 & 44” x 26” Premiertrak
Feed Boot
Head Section
Tail Section
Tail Drum Drive Illustrated
Drive Group
Head Section
1100 x 650 & 44” x 26” Premiertrak
1 AX815/32/9 Ni p Gua rd 1
9 1
Not Il l us t ra t e d AX789/45/1 He a d Cove r 1
1A Ni p Gua rd :- Re f e r t o P a ge 6-12 1
8 2 2360-0062/8.2 Be l t 1
1A
3 AX789/39/1 Scra pe r Ca rri e r 1
AX789/39/2 Scra pe r Bl a de 1
AX789/39/3 Scra pe r Cl a mp St ri p 1
3
2232-1128 Bo l t 6
2210-0017 Wa s he r 6
7 6
2215-0014 Nut 6
5 4 4 Scra pe r Bra cke t :- Re f e r t o P a ge 6 - 12 1
5 Torque Arm :- Re f e r t o P a ge 6- 12 1
6 AX818/110/1X Te ns i one r 1
7 AX789/32 He a d Fra me 1
8 AX789/30/3 Cyl i nde r P i vot P i n P l a t f orm Si de 1
2210-0021 Wa s he r 1
2201-0016 Spl i t P i n 1
2
AX789/30/1 Cyl i nde r P i vot P i n 3
2210-0021 Wa s he r 3
2201-0016 Spl i t P i n 3
Head Section
Head Drum Drive Illustrated 9 2564-5015 Fol d Cyl i nde r 2
2564-9316 Ma i nt e na nce Ki t 2
Head Section
1100 x 650 & 44” x 26” Premiertrak
10 AX815/6 Ni p Gua rd 1
AX607/658/3 Idl e r :- Pa ra l l e l 1
11 AX818/110/1 Te ns i one r Le ft Ha nd 1
12 Scra pe r Bra cke t :- Re fe r t o Pa ge 6- 12 2
13 AX607/3/46 Te ns i one r 2
Side Guards
Ste e l Side Guards Part Numbe r AX789/45/2 & AX789/45/2X Are
Supe rce e de d By R ubbe r Side Guards As Follows
AX815/75 Rubbe r Si de Gua rd 2
AX815/76/1 Cl a mp Pl a t e 2
2232-1128 Bo l t 4
2215-0014 nut 4
2210-0017 Wa s he r 4
3 13 12 11 7 10 8 9 2232-1128 Bo l t 8
2215-0014 nut 8
2210-0017 Wa s he r 8
Drive Section
Head Drum Drive Illustrated
Drive Group
1100 x 650 & 44” x 26” Premiertrak
14 Dri ve Drum :- Re fe r t o Page 6- 12 1
15 He ad Drum Be ari ng :- Re fe r t o Page 6-11 2

6
16 AX815/82 Coupl i ng Guard 1
16A 2450-5503 Shri nk Di s k Coupl i ng 1
16B 2432-2194 Ke y 1
4
5 Torque Arm :- Re fe r t o Page 6- 12 1
17 2576-4078 Mot or 1
17 5 16A 16B 15 14
16
Head Drum Drive Arrangement Illustrated
Tail Section
1100 x 650 & 44” x 26” Premiertrak
18 Greas i ng Ki t :- refer t o Page 6 - 11 1
19 AX789/12 Non Dri ve Drum 1
20 Tai l Beari ng :- Refer t o Page 6-11 2
21 Trough Idl ers :- Refer t o Page 6 - 10 5
22 Tai l Frame :- Refer t o Page 6 - 12 1
22
21
20
19
Head Drum Drive Arrangement Illustrated

19 18
Feed Boot
1100 x 650 & 44” x 26” Premiertrak

23
Feed Boot Items are Common to ALL Dirt Conveyors
23 AX789/7/7 Front Support Le ft Hand 1
AX789/7/7A Front Support Ri ght Hand 1

24
24 AX789/7/1 Fe e d Boot 1
25 AX789/7/2 Re ar Support Le ft Hand 1
AX789/7/2A Re ar Support Ri ght Hand 1

25
26 AX789/7/5 Cl amp , Ski rt Rubbe r 1
AX789/7/9 Ski rt Rubbe r 1
2210-0017 Was he r 3
26 2215-0014 Nut 3
27 AX789/7/4 Cl amp , Ski rt Rubbe r 2
AX789/7/3 Ski rt Rubbe r 2

24 2210-0017 Was he r 8
2215-0014 Nut 8
27
Extended Dirt Conveyor
1100 x 650 & 44” x 26” Premiertrak Tail Drum Drive

30 Plant Serial Numbers AX804/P120, AX815/P150 & QM007326
22 AX789/31 Tai l Frame 1
28 AX815/25 St ri nge r Mi d Se ct i on 1
7
AX833/27/1 Pi vot Pi n 2nd Fol d 2
2210-0023 Was he r 2
29 2201-0163 Spl i t Pi n 2
Trough Idl e r :- Re fe r t o Page 6- 10 7
29 AX815/33 W i re Rope As s e mbl y 2
AX833/27/2 Re movabl e Pi vot Pi n 2nd Fol d 2

28
2210-0023 Was he r 2
2201-0163 Spl i t Pi n 2
22
7 AX815/24 He ad Frame 1
2 2360-0062/12.8 Conve yor Be l t 1
Extended Dirt Conveyor

1100 x 650 & 44” x 26” Premiertrak Head Drum Drive

30
Plant Serial Numbers QM100746
22 AX815/94 Tai l Frame 1
28 AX833/12 St ri nge r Mi d Se ct i on 1
7
AX833/27/1 Pi vot Pi n 2nd Fol d 2
2210-0023 Was he r 2
2201-0163 Spl i t Pi n 2
29
Trough Idl e r :- Re fe r t o Page 6- 10 7
29 AX815/33 W i re Rope As s e mbl y 2
28 AX833/27/2 Re movabl e Pi vot Pi n 2nd Fol d 2
2210-0023 Was he r 2
2201-0163 Spl i t Pi n 2
22 7 AX833/13 He ad Frame 1
2 2360-0062/12.8 Conve yor Be l t 1
Trough Rollers
1100 x 650 & 44” x 26” Premiertrak
Trough Rollers
Ba se Pla te Mounte d Idle r

Pla nt Se ria l Numbe r C ompone nt
Pa rt Numbe r Q ty
Co mpl e t e Se t 2495-0125 5
1 : - W i ng Ro l l e r 2489-1100 10
AX789/P 101 Thro ugh AX789/P 106 Fi xi ng Cl a mp 2489-3001 10

AX804/P 105 Thro ugh AX815/P 145
Fi xi ng Bo l t 2489-3002 10
AX815/P 150
2 : - Ce nt re
2489-1012 5
Ro l l e r
Fi xi ng Cl a mp 2489-3003 10
Co mpl e t e Se t AX815/31 5
1 : - W i ng Ro l l e r 2489-1010 10
Fi xi ng Cl a mp 2489-3001 10
Al l O t he r P l a nt s
Fi xi ng Bo l t 2489-3002 10
2 : - Ce nt re
2489-1012 5
Ro l l e r
Fi xi ng Cl a mp 2489-3003 10
Head & Tail Drum Bearings

1100 x 650 & 44” x 26” Premiertrak
Bearing & Grease Kit O ptions By Plant Serial Number
Plant Serial Number Item 15 Item 18 Item 20 Q ty

2421-0010 2530-2003 2421-0012 2 Each
AX815/P223
Q M011037 & Q M011038
Q M011039 Through Q M011153 2421-0010 2530-2003 2421-0010 2 Each
Q M014133 Through Q M014189 2421-0010 2530-2009 2421-0010 2 Each
Q M014511 & Q M014512
Q M013719
Q M014132
2421-0010S 2530-2009 2421-0010S 2 Each
Q M014510
Alternative Components
1100 x 650 & 44” x 26” Premiertrak
Item Number Plant Serial Number Part Number Description Qty

AX815/P150 Through QM 017007& Machi ne
1A AX815/32/9
QM017021
Ni p Guard 1
AX815/120
QM017022 Onwards
Plant Se rial Numbe r Ite m Numbe r Part Numbe r De scription Q ty

AX804/P105 Through AX804/P145 4 AX789/40/1 Scra pe r Bra cke t Ri ght Ha nd 1
AX815/P223
5 AX789/41 Torque Arm 1
Q M007326
Q M008549 Through Q M009861 12 AX789/40/1A Scra pe r Bra cke t Le ft Ha nd 1
Q M010659
14 AX789/13 Dri ve Drum 1
Q M010745
Q M010747
Q M011037 & Q M011038
Q M011242 Through Q M011244 22 AX789/31 Ta i l Fra me 1
Q M011349
4 AX818/73/1 Scra pe r Bra cke t Ri ght Ha nd 1
Q M010435 & Q M010436 5 AX815/80 Torque Arm 1
Q M100746 12 AX818/73/1A Scra pe r Bra cke t Le ft Ha nd 1
Q M011583 14 AX815/79 Dri ve Drum 1
22 AX815/81 Ta i l Fra me 1
Q M010474 4 AX815/91/2 Scra pe r Bra cke t Ri ght Ha nd 1
Q M011032 Through Q M011034 5 AX815/90 Torque Arm 1
Q M011039
Q M011471 & Q M011472 12 AX815/91/1 Scra pe r Bra cke t Le ft Ha nd 1
Q M012473 Through Q M013866 14 AX815/92 Dri ve Drum 1
Q M014510 Through Q M017028 22 AX815/81 Ta i l Fra me 1
1100 x 650 & 44” x 26” Premiertrak Section 7
Section 7:- Hydraulic

Equipment
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Page 7 - 1
1100 x 650 & 44” x 26” Premiertrak Typical Hydraulic Circuit Diagram
E H J K L
M
A
G N
E
P
B C D
S R
Section 7
Page 7 - 2
1100 x 650 & 44” x 26” Premiertrak H F O Hydraulic Circuit Diagram
U W
Product Conveyor
Motor Line
V
T
Clutch
Product Conveyor X
Valve Line
Tank Drain Port
Return Filter
Section 7
Page 7 - 3
1100 x 650 & 44” x 26” Premiertrak Hydraulic Circuit Parts
Hydraul i c Tank : -Re fe r t o
A AX815/3 1 T 2553-2020 Res t ri ct or 1
Page 7- 5
B Pumps :- Re fe r t o Page 7- 6 & 7-14 2 U 2553-2018 Cont rol Val ve 1
C Pre s s ure Fi l t e r :- Re fe r t o Page 7-6 & 7-14 2 V 2553-2013 Tes t Poi nt 1

D Cool e r :- Re fe r t o Page 7- 6 & 7- 14 1 W 2589-5264 Pres s ure Swi t ch 1
E Track Mot ors :- Re fe r t o Page 10-4 2
X 2553-2019 Rel i ef Val ve 1
F 2 Bank Val ve :- Re fe r t o Page 7- 10 & 7 - 11 1
Tool s 2538-0055 Guage & Hos e 56 Bar 1
G 5 or 7 Bank Val ve :- Re fe r t o Page 7-12 & 7 - 13 1
2538-0058 Guage & Hos e 600 Bar 1
H Fe e de r Mot e r :- Re fe r t o Page 5-8 & 5-9 1
J Di rt Be l t Mot or :- Re fe r t o Page 6-5 1
K 2553-3010 Count e rbal l ance Val ve 2
L Li ft Cyl i nde r :- Re fe r t o Page 1-11 2
M Fol d Cyl i nde r :- Re fe r t o Page 6-3 2
N Hoppe r Fol d Cyl i nde r :- Re fe r t o Page 7 - 7 3
P Magne t Mot or :- Re fe r t o Page 2-4 1
R Magne t Fl ow Cont rol :- Re fe r t o page 7 - 7 1
S Mai n Conve yor Mot or :- Re fe r t o Page 1-4 1
Section 7
Page 7 - 4
1100 x 650 & 44” x 26” Premiertrak Hydraulic Tank
8 2
1 2 3 4 5 7 6
6 1 4 7 5
Section 7
Page 7 - 5
1100 x 650 & 44” x 26” Premiertrak Hydraulic Components
4 7 9 10 11 12 13 14 15
Suction Filter & Cooler Pump Drive Hydraulic Pumps & Pressure Filters
Section 7
Page 7 - 6
16 W
V
17
U
18
X
16
19
Hopper Fold Cylinder Valve & Test
Point Refer to
Page 7 - 9
Magnet Flow Control Valve
HFO Oil Flow Control
Section 7
Page 7 - 7
Item Part Number Description Qty Item Part Number Description Qty
1 Hydraul i c Tank :- Re fe r t o Page 7 - 14 1 12 AX801/14 Pump Pul l e y 2
2 2531-5153 Bre at he r 1 13 2441-0412 Dri ve Be l t 4
3 2579-0009 Re t urn Li ne Fi l t e r 1 14 2573-6001 Hydraul i c Pump 2

3A 2531-5151 Fi l t e r El e me nt 1 14A 2576-9010 Pump Se al Ki t 1/ Pump
3B 2538-0053 Guage 1 15 2531-5057 Pre s s ure Fi l t e r 2
3C 2580-8007 "O" Ri ng Ki t 1
15A 2531-5152 Fi l t e r El e me nt 1 / Fi l t e r
4 2580-8003 Ins pe ct i on Door 1
15B 2538-7100 Indi cat or 1 / Fi l t e r
5 2589-2032A Fl oat Swi t ch 1 2/
16 AX789/82 Hoppe r Cyl i nde r Pi n
Cyl i nde r
6 2589-2003 Le ve l Indi cat or 1 4/
16A 2210-0063 Was he r
Cyl i nde r
7 2531-5155 Suct i on Fi l t e r 1
4/
16B 2201-0147 Spl i t Pi n
Cyl i nde r
7A 2531-5150 Fi l t e r El e me nt 1
1/
17 AX827/78 Cyl i nde r Prot e ct i on Guard
7B 2538-0054 Guage 1 Cyl i nde r
18 AX815/35 Cyl i nde r 3
7C 2580-8009 "O" Ri ng Ki t 1
1/
18A AX815/35/A Cyl i nde r Mai nt e mance Ki t
8 2552-6561 QR Coupl i ng 1 Cyl i nde r
1/
9 2520-8002 Fl ange & Adapt or 1 18B 2535-0001 Cyl i nde r Che ck Val ve
Cyl i nde r
10 AX815/29 Ai r Cool e r Cl amp 2 19 2552-0024 Magne t Fl ow Cont rol 1
11 Cool e r 1 HFO Oi l Fl ow Cont rol Compone nt s Re fe r t o Page 7 - 3 & 7-7

Re fe r To page 7-14
11A Fan & Mot or 1
Section 7
Page 7 - 8
1100 x 650 & 44” x 26” Premiertrak Bank Valves General Notes
Row A
Bank Valves
BL-Pegson Ltd recommend any repair to the Bank
valve is performed by Danfoss approved service
centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
Row B
For customers operating in remote areas a range
of components are available from BL-Pegson Ltd
through the local dealer. Each segment of a bank
valve is identified through a simple Alpha Numeric
grid system as illustrated. Row C
E “NO” PS
Section 7
Page 7 - 9
1100 x 650 & 44” x 26” Premiertrak Bank Valve 2550-9001
R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals
PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A 1 :- LH
2550-6004 2550-9017 2550-9019 2550-9025 2550-9023 2550-6010 2550-9018
T rack
2 :- Main
2550-6006 2550-9017 2550-6008 2550-9025 2550-9026 2550-6010 2550-9018
Conveyor
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A
Bolt Kit &

2550-9036
Seals
T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002
Row B
Bank Valve Supplied as Original equipment installed onto the
following Plants
AX789/P101 through AX789/P106
Row C
QM007326 through QM010458
QM011583
QM013379
PS 1 2 E
Section 7
Page 7 - 10
Valve
Section
PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A 1 :- LH
2550-6004 2550-9019 2550-9023
T rack
2550-9017 2550-9025 2550-6010 2550-9018
2 :- Main
2550-6006 2550-6008 2550-6013
Conveyor
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A
Bolt Kit &

2550-9036
Seals
Row B
following Plants
AX 815/P202
QM010474
QM011033
QM011472
Row C QM011929 through QM011930
PS 1 2 E
Section 7
Page 7 - 11
Valve
Section
Row A PS:- Pump

N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
1 :- RH
2550-6004 2550-9019 2550-9023
T rack
2550-9018
2 :- Feeder 2550-6005 2550-9017 2550-9025 2550-9027 2550-6010
2550-6008
3 2550-6006 2550-9030
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Row B
Bolt Kit &
2550-9038
Seals
Row C
Bank Valve Supplied as Original Equipment installed onto Plants
Fitted With Manual Folding Hopper
PS 1 2 3 E
Section 7
Page 7 - 12
1100 x 650 & 44” x 26” Premiertrak Bank Valve AX815/96
Valve
Section
PS:- Pump
Row A N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
1 :- RH
2550-6004 2550-9019 2550-9023
T rack
2 :- Feeder 2550-6005 2550-9017 2550-9027

2550-9025 2550-6010 2550-9018
Row B 3 2550-6006 2550-6008
2550-9030
4 2550-6011 2550-9018
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Row C
Bolt Kit &
2550-8001
Seals
Lever 2550-9032

Plants Fitted With Hydraulic Folding Hopper
PS 1 2 3 4 E
Bank Valve AX815/96
Prevoiusly 2550-9006
Section 7
Page 7 - 13
1100 x 650 & 44” x 26” Premiertrak Options
Page 7 - 2 Airblast C ooler :- Thre e Mode l s of Cool e r are i ns t al l e d t o Page 7 -8 Hydraulic T ank :- Two St yl e s of Hydra ul i c Ta nk a re
Pre mi e rTrak 1100 x 650 Machi ne s us e d on 1100x650 & 44"x26" P re mi e rt ra k
Bolte d Lid T ank :- Part AX789/20

Machine Serial Number Item 11 Item 11A Ta nk i s O bs ol e t e & re pl a ce d by O ne P i e ce Fa bri ca t e d Ta nk P a rt
AX815/3 .Compone nt s a re a s De t a i l e d on P a ge 7 - 8.
AX789/P101 Through AX789/P106 Spe ci f i c Ta nk Spa re s Ava i l a bl e f or Ta nk AX789/20 a re As Fol l ows
AX815/P150 Through AX815/214 It e m P a rt Numbe r Qt y
AX834/P215
2592-0001 2592-9002
AX815/P216 Through AX815/P223 Ta nk Li d AX789/20/1 1
Q M009406 Cork Ga s ke t f or Li d 2580-8008 1
Bo l t 2232-1091 20
The rmos t at :- Fi t t e d t o Earl y Bui l d Machi ne s O nl y :- Us e Part 2589-2024 Spri ng Wa s he r 2211-0007 20

Fabricate d T ank :- Part AX815/3
Q M0009407 Ta nk i s St a nda rd Fi t ont o The Ma j ori t y of 1100 x 650 & 44"x26"
Q M009031 Through Q M009032 P re mi e rt ra k Uni t s . Compone nt s a re a s De t a i l e d on P a ge 7 - 8.
Q M010383 Through Q M01490 2592-2001 2592-9003
Q M014228 & Q M014229

2592-2002 2592-9004
Section 7
Page 7 - 14
1100 x 650 & 44” x 26” Premiertrak Hoses :- C 9 Powerpack
Hose Reference Hose Reference

Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
AX815C9HOSE01 R2AT-12 ST/90S 5300 AX815C9HOSE20 R2AT-08 ST/90S 2410
AX815C9HOSE02 R2AT-12 ST/90S 5300 AX815C9HOSE21 R2AT-12 25/36MET.MALE/90S3/4 1520
AX815C9HOSE03 R2AT-06 ST/90S 1720 AX815C9HOSE22 4SP-12 25/36MET.MALE/90S3/4 1460
AX815C9HOSE04 R2AT-06 ST/90S 1545 AX815C9HOSE23 4SP-12 ST/90S 705
AX815C9HOSE05 R2AT-06 ST/90S 785 AX815C9HOSE24 R2AT-12 3/4ST / 25/36MET.MALE 3850
AX815C9HOSE06 R2AT-06 ST/90S 2410 AX815C9HOSE25 4SP-12 3/4ST / 25/36 MET.ST 1410
AX815C9HOSE07 R2AT-06 ST/90S 2420 AX815C9HOSE26 4SP-12 3/4ST / 25/36MET.90S 1170
AX815C9HOSE09 R2AT-06 ST/90S 1150 AX815C9HOSE28 R2AT-12 ST/ST 1650
AX815C9HOSE11 R2AT-06 ST/ST 1300 AX815C9HOSE30 R2AT-12 ST/ST 920
AX815C9HOSE12 R2AT-06 ST/ST 940 AX815C9HOSE31 R2AT-12 ST/ST 910
AX815C9HOSE13 R2AT-06 ST/ST 700 AX815C9HOSE32 R2AT-12 ST/90S 5540
AX815C9HOSE15 R2AT-06 ST/45 1850 AX815C9HOSE34 R2AT-12 ST/90S 1780
AX815C9HOSE16 R2AT-06 ST/45 1850 AX815C9HOSE35 R2AT-08 ST/45 725
AX815C9HOSE18 R2AT-06 ST/45 1490 AX815C9HOSE37 R2AT-06 ST/ST 1150
AX815C9HOSE19 R2AT-08 ST/90 2410 AX815C9HOSE38 R2AT-06 ST/90K 6290
Section 7
Page 7 - 15
1100 x 650 & 44” x 26” Premiertrak Hoses :- C 9 Powerpack

Number Number
AX815C9HOSE39 R1AT-32 ST/90S 1220 AX815C9HOSE58 4SP-12 ST/90S 1180-ARM
AX815C9HOSE40 R1AT-24 ST/2"SAE FLANGE 90S 1400 AX815C9HOSE59 R2AT-08 ST/90K 880
AX815C9HOSE60 R2AT-08 ST/90K 880

AX815C9HOSE41 R1AT-24 90S/2"SAE FLANGE 90S 1000
AX815C9HOSE61 R2AT-06 ST/90S 2550
AX815C9HOSE42 4SP-12 3/4ST / 1"SAE FLANGE ST 780
AX815C9HOSE62 R2AT-06 ST/90S 1850
AX815C9HOSE43 4SP-12 3/4ST / 1"SAE FLANGE ST 780
AX815C9HOSE63 R2AT-08 7/8JIC ST /7/8JIC 90S 1600
AX815C9HOSE44 R2AT-04 1/4ST / 7/16"JIC 90S 999
AX815C9HOSE64 R2AT-08 1/2BSP ST / 7/8JIC ST 4650
AX815C9HOSE45 R2AT-04 ST/90S 620
1/4BSP B21ST / 7/16JIC
AX815C9HOSE46 R2AT-04 ST/90S 620 AX815C9HOSE65 R2AT-04 1960
90S
AX815C9HOSE47 R2AT-06 ST/90S 260 AX815HOSEC9 Compl et e Hos e & Fi t t i ng Ki t

Hoses Identification Number
AX815C9HOSE51 R2AT-06 3/8ST.MALE / 90S 1300
AX815C9HOSE53 R2AT-08 ST/ST 2800
HOSE 54 NOT USED
AX815C9HOSE55 4SP-12 25/36MET.MALE / 90S 780-ARM
AX815C9HOSE56 4SP-12 25/36MET.MALE / 90S 800-ARM
AX815C9HOSE57 4SP-12 ST/90S 1170-ARM
Section 7
Page 7 - 16
1100 x 650 & 44” x 26” Premiertrak Hoses :- 3306 Powerpack

Number Number
AX815HOSE01 R2AT-12 ST/ST 1210 AX815C9HOSE20 R2AT-08 ST/90S 2410
AX815HOSE02 R2AT-12 ST/ST 1110 AX815C9HOSE21 R2AT-12 25/36MET.MALE/90s 3/4 1520
AX815C9HOSE03 R2AT-06 ST/90S 1720 AX815C9HOSE22 4SP-12 25/36MET.MALE/90S3/4 1460
AX815C9HOSE04 R2AT-06 ST/90S 1545 AX815C9HOSE23 4SP-12 ST/90S 705
AX815C9HOSE05 R2AT-06 ST/90S 785 AX815C9HOSE24 R2AT-12 3/4ST / 25/36MET.MALE 3850
AX815HOSE06 R2AT-06 ST/90S 2660 AX815HOSE25 4SP-12 3/4ST / 25/36 MET.MALE 1410
AX815C9HOSE07 R2AT-06 ST/90S 2420 AX815HOSE26 4SP-12 3/4ST / 25/36MET.ST 1170
AX815C9HOSE09 R2AT-06 ST/90S 1150 AX815C9HOSE28 R2AT-12 ST/ST 1650
AX815HOSE11 R2AT-06 ST/ST 1310 AX815HOSE30 R2AT-12 ST/90S 920
AX815C9HOSE15 R2AT-06 ST/45 1850 AX815C9HOSE34 R2AT-12 ST/90S 1780
AX815C9HOSE18 R2AT-06 ST/45 1490 AX815C9HOSE37 R2AT-06 ST/ST 1150
AX815C9HOSE19 R2AT-08 ST/90 2410 AX815C9HOSE38 R2AT-06 ST/90K 6290
Section 7
Page 7 - 17
1100 x 650 & 44” x 26” Premiertrak Hoses :- 3306 Powerpack

Number Number
AX815C9HOSE39 R1AT-32 ST/90S 1220 AX815C9HOSE58 4SP-12 ST/90S 1180-ARM
AX815C9HOSE40 R1AT-24 ST/2"SAE FLANGE 90S 1400 AX815C9HOSE59 R2AT-08 ST/90K 880
AX815C9HOSE41 R1AT-24 90S/2"SAE FLANGE 90S 1000 AX815C9HOSE60 R2AT-08 ST/90K 880
AX815C9HOSE42 4SP-12 3/4ST / 1"SAE FLANGE ST 780 AX815C9HOSE61 R2AT-06 ST/90S 2550
AX815C9HOSE43 4SP-12 3/4ST / 1"SAE FLANGE ST 780 AX815C9HOSE62 R2AT-06 ST/90S 1850
AX815C9HOSE44 R2AT-04 1/4ST / 7/16"JIC 90S 999 AX815C9HOSE63 R2AT-08 7/8JIC ST /7/8JIC 90S 1600
AX815C9HOSE45 R2AT-04 ST/90S 620 AX815C9HOSE64 R2AT-08 1/2BSP ST / 7/8JIC ST 4650

1/4BSP B21ST / 7/16JIC
AX815C9HOSE46 R2AT-04 ST/90S 620 AX815C9HOSE65 R2AT-04 1960
90S
AX815C9HOSE47 R2AT-06 ST/90S 260 AX815HOSE Compl et e Hos e & Fi t t i ng Ki t
AX815C9HOSE49 R2AT-06 ST/90S 260 Hoses Identification Number

AX815C9HOSE52 R2AT-06 3/8ST.MALE / 90S 2810 Warning :- 3306 Powerpack Hose

list effective from Plant Serial Number
AX815C9HOSE53 R2AT-08 ST/ST 2800
Circa AX815/P197.
HOSE 54 NOT USED Individual machines are Modified.
Always Establish Fittings , Hose
AX815C9HOSE55 4SP-12 25/36MET.MALE / 90S 780-ARM Length & Specification from existing
hose before supply of replacement
AX815C9HOSE56 4SP-12 25/36MET.MALE / 90S 800-ARM parts
AX815C9HOSE57 4SP-12 ST/90S 1170-ARM
Section 7
Page 7 - 18
1100 x 650 & 44” x 26” Premiertrak Steel Pipes & Hopper Hoses
Hose T ype Insert T ype Length mm Qty
R2AT-06 ST/90S 4000 2
R2AT-06 ST/90S 1100 2
R2AT-06 ST/90S 1470 2
R2AT-06 ST/90S 500 4
AX815HOP/HOSE Compl et e Hos e & Fi t t i ng Ki t
Hydraulic Hopper Hoses :- 3306 & C9 Powerpacks
AX815/122 Steel Pipe Kit
Section 7
Page 7 - 19
1100 x 650 & 44” x 26” Premiertrak HFO Hoses
Hose R eference Hose R eference

Item Hose T ype Insert T ype Length mm Item Hose T ype Insert T ype Length mm
Number Number
2527-1037 R2AT 3/8 ST/90 4500 2527-1037 R2AT 3/8 ST/90 4500
2527-1038 R2AT 3/8 ST/90 1900 2527-1038 R2AT 3/8 ST/90 1900
2527-1039 R2AT 3/8 ST/90 370 2527-1055 R2AT 3/8 ST/90S 550
2527-1040 R2AT 3/8 ST/90 2400 2527-1040 R2AT 3/8 ST/90 2400
AX818HFO-CKCUM2 Compl et e Fi t t i ng & Hos e Ki t AX815HFOHC9 Compl et e Fi t t i ng & Hos e Ki t
3306 Powerpacks HFO Hose Layout C9 Powerpacks HFO Hose Layout
Section 7
Page 7 - 20
Section 8
1100 x 650 & 44” x 26” Premier trak
Section 8 :- Electrical
Equipment
Control Box
1100 x 650 & 44” x 26” Premier trak
Powerpack
Refer to Section 3
3 4 5 6
Powerpack Control Panel
Refer to Section 3
Control Panel Front

1100 x 650 & 44” x 26” Premier trak
Item Part Number Description / Notes Q ty
3306 Powerpack Plants
1 AX815/18/2 Cont rol Box 1
2 AX815/18/2 Cont rol Box Li d 1
C 9 Powerpack Plants
8
1 AX846/117 Cont rol Box 1
2 AX846/117/2 Cont rol Box Li d 1
3 2301-0001 Lock 1
9 4 2685-0001 Eme rge ncy St op St at i on 1
5 2683-2110 Audi bl e Warni ng Uni t 1
6 Cont rol Pane l :- Re fe r t o Page s 8 - 6 To 8 - 10 1
7 2563-0001 Gas St rut 2
8 2683-2101 Eme rge ncy St op But t on 1
9 2683-2149 Ke y 1
10 2683-2103 2 Pos i t i on Swi t ch 2

3 Pos i t i on Spri ng Re t urn
11 2683-2104 2
Swi t ch
St art / St op But t on
12 2683-2102 1
( W he n Fi t t e d )
12 11 10
Typical Front Door
Wiring Diagram Chart

1100 x 650 & 44” x 26” Premier trak
Parts R eference Wiring Parts R e fe re nce Wiring

Panel MK Plant Serial Numbers Pane l MK Plant Se rial Numbe rs
Page Diagram Page Page Diagram Page
Q M010474
Prot ot ype 8-7 8 - 18 & 8 - 19 AX789/P101
Q M010743 & Q M010744
AX789/P106 Q M010752 & Q M010753
AX804/P105 Through Q M011031Through Q M011033
Mk1 8-7 8 - 20 & 8 - 21 Q M011034
AX804/P150
AX815/P155 Q M011039
MK13 8-8 8-40
Q M011925
MK2 8-7 8 - 22 To 8 - 24 AX815/P160 Q M012181
Q M011931
AX815/P165 Through
MK3 8-7 8 -25 To 8 - 27 Q M012472 & Q M012473
AX815/P170
Q M012823
MK4 8-7 8-25 To 8-30 AX815/P171Through AX815/P179 Q M012870
Q M011472
AX815/P180 Through
MK5 8-7 8-31 To 8-33 Q M011929
AX815/P219
MK13 HFO 8-8 8-41 & 8-42 Q M012467 Through Q M012470
MK8 8-7 8-34 To 8-36 AX815/P220 & AX815/P221 Q M012703 Through Q M012706
AX815/P223
Q M013663
MK10 8-7 8-37 Q M007326 MK14 8-8 8 -43 Q M013867
Q M007777 Through Q M009861 Q M014189
Q M010383 Through Q M010388 Q M011930
Q M010434 Through Q M010440 Q M012292 & Q M012293
Q M010456 Through Q M010458 Q M012819
Q M010659 MK14 HFO 8-8 8 -44 & 8-45 Q M012869
MK11 8-8 8-38 Q M010746 Through Q M010748 Q M013067 Through Q M013072
Q M011146 Through Q M011153 Q M013174
Q M011242 Through Q M011244 Q M013377
Q M011349 Mk15 . T 8-9 NA Q M014900
Q M011583
Q M012941 & Q M012942
Q M010664
Q M012954
Q M010742 & Q M010745 Q M012961 & Q M012962
MK12 8-8 8-39
Q M010749 Through Q M010751 Q M013175 & Q M013176
Q M011037 & Q M011038 Q M013234 & Q M013235
MK15 HFO 8-8 8-46 & 8-47
Q M013689
Q M013718
Q M013868 & Q M013869
Q M014282
Wiring Diagram Chart

1100 x 650 & 44” x 26” Premier trak
Parts R eference Wiring

Panel MK Plant Serial Numbers
Page Diagram Page
QM013235
QM013486 & QM013487
QM013719
QM013947 & QM013948
QM014228 & QM014229
QM014308
QM014440 & QM014441
MK16 HFO . T 8 - 10 8-48 & 8-49 QM014510 Through QM014515
QM016253 & QM016254
MK 17 HFO 8 - 10 8-50 & 8-51
QM016577 & QM016578
QM016581
QM016004
MK 18 HFO 8-11 8-52 & 8-53 QM017008
QM017016 & QM017017
QM017022 Onwards
Control Panel Internal ITC

1100 x 650 & 44” x 26” Premier trak
17 13 18
14 19
16
20
15/27
21
23
22
Older Models Include
Combined Start / Stop
Buttons
Note :- Relacement Typical Control
Control Panel Internal View
Control Stations are Station
Typical of Panel MK1 Through Mk15 & Supplied to Current
Mk15 HFO Specification
Control Panel Components

1100 x 650 & 44” x 26” Premier trak
Prototype , MK 1 T hrough MK 8 MK 10 C ontrol Pa ne l Spa re C ompone nts

C ontrol Pa ne l Spa re C ompone nts
Ite m Pa rt Numbe r De scription Q ty
13 2683-2100 Fus e Se t 1
13 2683-2100 Fus e Se t 1
14 2683-2114 Eme rge ncy St op Re l a y 1
15/27 RRC Modul e :- Re f e r To P a ge 8 - 10t o 8 - 13 1
15/27 RRC Modul e :- Re f e r To P a ge 8 - 10t o 8 -13 1
Ti me r
16 2683-2108 Ti me r 16 2683-2108
17 2683-2106 11 P i n Re l a y 17 2683-2106
Not Fi t t e d
2683-2106A Ba s e Uni t f or 2683-2106 2683-2106A
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y
2683-2107A Ba s e Uni t f or 2683-2107 2683-2107A Ba s e Uni t f or 2683-2107
18 2683-2109 Fe e de r Spe e d Cont rol 1 18 2683-2109 Fe e de r Spe e d Cont rol 1
2683-2113 Knob 1 2683-2113 Knob 1
19 2683-2101 Eme rge ncy St op But t on 1 19 2683-2101 Eme rge ncy St op But t on 1
20 20 2683-2117 Gre e n St a rt But t on

Combi ne d St a rt / St op
2683-2102
21 But t on Uni t 21 2683-2118 Re d St op But t on
20/ Combi ne d St a rt / St op
22 2683-2116 Cont rol St a t i on As s e mbl y 1 2683-2102
21 But t on Uni t
23 Not Fi t t e d 22 2683-2116 Cont rol St a t i on As s e mbl y 1
23 Not Fi t t e d

1100 x 650 & 44” x 26” Premier trak
MK 12 T hrough 15 HFO C ontrol Pa ne l Spa re

MK 11 C ontrol Pa ne l Spa re C ompone nts C ompone nts
Ite m Pa rt Numbe r De scription Q ty Ite m Pa rt Numbe r De scription Q ty
13 2683-2100 Fus e Se t 1 13 2683-2100 Fus e Se t 1
14 2683-2114 Eme rge ncy St op Re l a y 1 14 2683-2114 Eme rge ncy St op Re l a y 1
15/27 RRC Modul e :- Re f e r To P a ge 8 - 10 t o 8 -13 1 15/27 RRC Modul e :- Re f e r To P a ge 8 - 10 t o 8 - 13 1
16 2683-2108 Ti me r 16 2683-2108 Ti me r
17 2683-2106 17 2683-2106
Not Fi t t e d Not Fi t t e d
2683-2106A 2683-2106A
2683-2107 8 P i n Re l a y
2683-2107 8 P i n Re l a y
2683-2107A Ba s e Uni t f or 2683-2107
2683-2107A Ba s e Uni t f or 2683-2107
18 2683-2109 Fe e de r Spe e d Cont ro l 1
18 2683-2109 Fe e de r Spe e d Cont rol 1
2683-2113 Kno b 1
2683-2113 Knob 1
19 2683-2101 Eme rge ncy St op But t o n 1
20 2683-2117 Gre e n St a rt But t o n
20 2683-2117 Gre e n St a rt But t on
21 2683-2118 Re d St op But t o n
21 2683-2118 Re d St op But t on
20/ 20/ But t on Fi t t e d To HFO
2683-2102 Not Fi t t e d 2683-2102
21 21 Cl ut ch Equi ppe d Ma chi ne s
onl y
22 2683-2116 Cont rol St a t i on As s e mbl y 1
23 Not Fi t t e d
Cont rol St a t i on As s e mbl y
2683-2140 Fi t t e d t o HFO Equi ppe d 1
Ma chi ne s O nl y
Re d Indi ca t or Li ght
23 2683-2121 Fi t t e d t o HFO Cl uch 1
Equi ppe d Ma chi ne s O nl y
Control Panel Teleradio

1100 x 650 & 44” x 26” Premier trak
17 18
13
19
18 14
20
15/33
21
22 23
Control Panel Internal View

Typical Control
Typical of Panel Mk15 STD T , Mk 16 HFO.T
Station
& Mk 17HFO

1100 x 650 & 44” x 26” Premier trak
MK 15 HFO T T hrough 17 HFO T C ontrol Pa ne l Spa re

C ompone nts
13 2683-2100 Fus e Se t 1
15/33 RRC Modul e :- Re f e r To P a ge 8 - 13 t o 8 -15 1
16 2683-2108 Ti me r
17 2683-2106
Not Fi t t e d
2683-2106A
2683-2107 8 P i n Re l a y
2683-2107A Ba s e Uni t f or 2683-2107
18 2683-2109 Fe e de r Spe e d Cont rol 1
2683-2113 Knob 1
20 2683-2117 Gre e n St a rt But t on
21 2683-2118 Re d St op But t on
20/ But t on Fi t t e d To HFO
2683-2102
21 Cl ut ch Equi ppe d Ma chi ne s
onl y
Cont rol St a t i on As s e mbl y
22 2683-2140 Fi t t e d t o HFO Equi ppe d 1
Ma chi ne s O nl y
Re d Indi ca t or Li ght
23 2683-2121 Fi t t e d t o HFO Cl uch 1
Equi ppe d Ma chi ne s O nl y
R R C ITC
1100 x 650 & 44” x 26” Premier trak
24
25
26
28 27
R R C Components
1100 x 650 & 44” x 26” Premier trak
Plant Serial Numbers Plant Se rial Numbe rs

AX789/P101 T hrough AX789//P106 AX804/P146
AX815/P150
AX804/P105 T hrough AX804/P140
AX815/P155 T hrough AX815/P160 AX815/P176 T hrough AX815/P182
AX815/P174 & AX815/P175 AX815/P185
AX815/P183 & AX815/P184 AX815/P187
AX815/P186 AX815/P189 T hrough AX815/P192
AX815/P188 AX815/P195
AX815/P197
AX815/P193 & AX815/P194
AX815/P207 AX815/P208 T hrough AX815/P213
AX815/P223 AX834/P214
Q M007326
Item Part Number Description Q ty Q M007777 T hrough Q M009858
Sys t e m O bs ol e t e Spare s are NO T avai l abl e Ite m Part Numbe r De scription / Note s Q ty
R R C Unit 2686-0001
Cont act BL-Pe gs on Lt d Re gardi ng Re pl ace me nt Sys t e m O bs ol e t e Cont a ct BL-P e gs on Lt d Re ga rdi ng
R R C Unit 2686-0002
25 Us e 2686-9011 Umbi l i cal 6 Pi n 1 Re pl a ce me nt
Ye llow Band
Spa re s Ava i l a bl e a s l i s t e d
24 2686-0017 Cha rge r P l a nt Mount e d 1
25 EU Us e 2686-0021 Tra ns mi t e r :- EU 1
USA Us e 2686-0027 Tra ns mi t e r :- USA 1
26 EU Us e 2686-0028 Ae ri a l Buf f e r :- EU 1
USA Us e 2686-0029 Ae ri a l Buf f e r :- USA 1
15/27 Us e 2686-0030 Dri ve r Modul e 1
Import a nt Not e s
EU & USA It e m 27 MUST be s uppl i e d compl e t e wi t h i t e m26
USA It e m 25 MUST be s uppl i e d compl e t e wi t h It e m 26
28 Us e 2686-9011 Umbi l i ca l 6 P i n 1
O t he r Spa re s
2686-0018 Ma i n Cha rge r Europe 1
2686-0019 Re cha rga bl e Ba t t e ry 1
2686-0022 Ma i ns Cha rge r UK 1
R R C Components
1100 x 650 & 44” x 26” Premier trak
Plant Se rial Numbe rs

Plant Serial Numbers
Q M010474
Q M009861 T hrough Q M010458 Q M011033
Q M010659 T hrough Q M010752 Q M011472
Q M011031 & Q M011032 Q M011929 T hrough Q M011931
Q M011034 T hrough Q M011471 Q M012292 & Q M012293
Q M011583 Q M012472 T hrough Q M012942
Q M012181 Q M013067 T hrough Q M013071
Q M012467 T hrough Q M012470 Q M013174 T hrough Q M013176
Q M013377 T hrough Q M013380
Item Part Numbe r Description / Note s Q ty Q M013382 & Q M013383
Q M013663 T hrough Q M013667
Sys t e m O bs ol e t e Cont act BL-Pe gs on Lt d Re gardi ng
R R C Unit 2686-0011 Q M013865
Re pl ace me nt
Green Band Ite m Part Numbe r De scription / Note s Q ty
Spare s Avai l abl e as l i s t e d
24 2686-0017 Charge r Pl ant Mount e d 1 Sys t e m O bs ol e t e Cont a ct BL-P e gs on Lt d Re ga rdi ng
R R C Unit 2686-0020
Re pl a ce me nt
Gre e n Band
25 EU Us e 2686-0013 Trans mi t e r :- EU 1 Spa re s Ava i l a bl e a s l i s t e d
24 2686-0017 Cha rge r P l a nt Mount e d 1
USA Us e 2686-0027 Trans mi t e r :- USA 1
25 EU Us e 2686-0021 Tra ns mi t e r :- EU 1
26 EU Us e 2686-0028 Ae ri al Buffe r :- EU 1
USA Us e 2686-0027 Tra ns mi t e r :- USA 1
USA Us e 2686-0029 Ae ri al Buffe r :- USA 1
26 EU Us e 2686-0028 Ae ri a l Buf f e r :- EU 1
15/27 Us e 2686-0030 Dri ve r Modul e 1 USA Us e 2686-0029 Ae ri a l Buf f e r :- USA 1
Import ant Not e s 15/27 Us e 2686-0030 Dri ve r Modul e 1
EU & USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26 Import a nt Not e s
USA It e m 25 MUST be s uppl i e d compl e t e wi t h It e m 26 EU & USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26
28 Us e 2686-9011 Umbi l i cal 6 Pi n 1 USA It e m 25 MUST be s uppl i e d compl e t e wi t h It e m 26
28 Us e 2686-9011 Umbi l i ca l 6 P i n 1
O t he r Spare s
VGF Re mot e St op/St art O t he r Spa re s
2686-0016 1
Long Range VGF Re mot e St op/St a rt
2686-0016 1
Long Ra nge
2686-0018 Mai n Charge r Europe 1
2686-0018 Ma i n Cha rge r Europe 1
2686-0019 Re chargabl e Bat t e ry 1
2686-0019 Re cha rga bl e Ba t t e ry 1
2686-0022 Mai ns Charge r UK 1
2686-0022 Ma i ns Cha rge r UK 1
R R C Components
1100 x 650 & 44” x 26” Premier trak

Q M013235
Q M014189
Q M014272 T hrough Q M014282
Item Part Number Description / Notes Q ty
R R C Unit EU 2686-0025 Track Cont rol Ki t :- EU
24 2686-0017 Charge r Pl ant Mount e d 1
25 2686-0013 Trans mi t e r :- EU 1
26 2686-0028 Ae ri al Buffe r :- EU 1
Q M013234
Q M014133
R R C Unit USA 2686-0026 Track Cont rol Ki t 1
24 2686-0017 Charge r Pl ant Mount e d 1
25 2686-0027 Trans mi t e r :- USA 1
26 2686-0029 Ae ri al Buffe r :- USA 1
Common Part s
15/27 Us e 2686-0030 Dri ve r Modul e 1
Import ant Not e s
EU & USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26
O t he r Spare s
28 Us e 2686-9011 Umbi l i cal 6 Pi n 1
2686-0018 Mai n Charge r Europe 1
2686-0019 Re chargabl e Bat t e ry 1
2686-0022 Mai ns Charge r UK 1
R R C Teleradio
1100 x 650 & 44” x 26” Premier trak
15/33
29
2686-9003 2686-9024
15/33 32 31 30
32A
R R C Components
1100 x 650 & 44” x 26” Premier trak
Pla nt Se ria l Numbe rs Pla nt Se ria l Numbe rs

Q M012955 Q M013947 & Q M013948
Q M013072 Q M014228 & Q M014229
Q M013381 Q M014440 7 Q M014441
Q M013486 & Q M013486 Q M014725
Q M013718 7 Q M013719 Q M014767
Q M014190 Q M014770
Q M014308 Q M014931
Q M014510 T hrough Q M014515 Q M015069 T hrough Q M015076
Q M014764 T hrough Q M014766 Q M015305 T hrough Q M 015312
Q M014768 7 Q M014769 Q M015427 T hrough Q M015430
Q M015742 T hrough Q M015748
Ite m Pa rt Numbe r De scription / Note s Q ty Q M015941 T hrough Q M015946
Q M016248 T hrough Q M016252
R R C Unit 2686- 0023 Tra ck Co nt ro l Ki t 1 Ite m Pa rt Numbe r De scription / Note s Q ty
29 2686-9011 U mbi l i ca l 6 P i n 1 R R C Unit 2686- 0031 T ra ck C ontrol Kit 1
30 2686-9004 Tra ns mi t e r 1 29 2686-9011 Umbi l i ca l 6 P i n 1
2686-9022 Ke y 2
30 2686-9004 Tra ns mi t e r 1
31 2686-9008 Ant e nna & Ca bl e 1

2686-9022 Ke y 2
12V Ci ga r Ca bl e
32 2686-9007 1
Cha rge r 31 2686-9008 Ant e nna & Ca bl e 1
24V/12V Ci ga r Ca bl e
32A 2686-9025 1 12V Ci ga r Ca bl e
Cha rge r 32 2686-9007 1
Cha rge r
15/33 2686-9003 Re ce i ve r 1 24V/12V Ci ga r Ca bl e

32A 2686-9025 1
Cha rge r
15/33 2686-9003 Re ce i ve r 1
R R C Components
1100 x 650 & 44” x 26” Premier trak
Pla nt Se ria l Numbe rs

Q M016004
Q M016070
Q M016253 T hrough Q M016254
Q M016534 T hrough Q M016536
Q M016577 T hrough Q M016581
Q M016767 T hrough Q M016773
Q M016786
Q M016988
Q M017008
Q M017016 T hrough Q M017022
Q M017025 T hrough Q M017031
Q M017033 O nw a rds
R R C Unit 2686- 0034 T ra ck C ontrol Kit 1
29 2686-9011 U mbi l i ca l 6 P i n 1
30 2686-9004 Tra ns mi t e r 1
2686-9022 Ke y 2
31 2686-9008 Ant e nna & Ca bl e 1
12V Ci ga r Ca bl e
32 2686-9007 1
Cha rge r
24V/12V Ci ga r Ca bl e
32A 2686-9025 1
Cha rge r
15/33 2686-9024 Re ce i ve r 1
AX789 Prototype Wiring

1100 x 650 & 44” x 26” Premier trak Diagram
AX789 Prototype Wiring
Diagram
1100 x 650 & 44” x 26” Premier trak
Mk 1 Panel Wiring
Mk 1 Panel Wiring
Mk 2 Panel Wiring
Mk 2 Panel Wiring
Mk 2 Panel Wiring
Mk 3 Panel Wiring
Mk 3 Panel Wiring
Mk 3 Panel Wiring
Mk 4 Panel Wiring
Mk 4 Panel Wiring
Mk 4 Panel Wiring
Mk 5 Panel Wiring
Mk 5 Panel Wiring
Mk 5 Panel Wiring
Mk 8 Panel Wiring
Mk 8 Panel Wiring
Mk 8 Panel Wiring
Mk 10 Panel Wiring
Mk 11 Panel Wiring
Mk 12 Panel Wiring
Mk 13 Panel Wiring
Mk 13 HFO Panel Wiring


Mk 14 Panel Wiring










Section 9
1100 x 650 & 44” x 26” Premiertrak
Section 9 :- Plant
Items
Section 9
Page 9 - 1
1100 x 650 & 44” x 26” Premiertrak Feed Hopper
5 6
Section 9
Page 9 - 2
1100 x 650 & 44” x 26” Premiertrak Crusher Feed Chute
11 7 7A 12 13 7b
9 10 11 14
7 8 9 10
Section 9
Page 9 - 3
Feed Hopper & Crusher Feed

1100 x 650 & 44” x 26” Premiertrak Chute Components
1 Pl ant Se ri al Numbe r AX789/P101& AX789/P106 7 AX801/11/1 Crus her Feed Chut e 1
AX789/4 Fe e d Hoppe r 1
7A AX801/11/4 Front Cros s Ti e Pl at e 1
Pl ant Se ri al Numbe r AX804/P120 , AX815/P150,
QM007326 & QM100746 7B AX801/11/5 Cl os ure Pl ae Left Handt 1
AX815/62 Fe e d Hoppe r 1
Ax801/11/6 Cl os ure Pl at e Ri ght Hand 1
St andard Hoppe r
8 AX789/72/2 Ski rt Support Angl e Left Hand 1
AX804/1/1 Fe e d Hoppe r 1
9 AX789/72/3 Cl amp Pl at e 2
2 AX789/47/2 Pi vot Pi n 4
2210-0027 Was he r 2 2232-1128 Bo l t 4
2201-0182 Spl i t Pi n 2 2210-0017 Was her 4
3 AX789/47/1 Pi vot Pi n 2 2215-0014 Nut 4

2210-0027 Was he r 2
10 AX815/104 Crus her Back Rubber 2
2201-0182 Spl i t Pi n 2
11 AX801/11/2 Cl ampi ng Pl at e 2
4 AX804/1/2 Si de Pl at e We dge 4
AX801/11/3 Seal Rubber 2
5 AX804/1/3 T i e Ba r 1
12 AX815/58/1 Safet y Gri d 1
AX804/1/4 T i e Ba r W e dge 2
AX804/1/5 Tab Was he r 1 13 AX815/58/2 St ool 2
6 AX789/56 Fe e de r Mot or Guard 1 14 AX789/72/1 Ski rt Support Angl e Ri ght Hand 1
Section 9
Page 9 - 4
Crusher Guards
1100 x 650 & 44” x 26” Premiertrak
15 AX815/16 Fl ywhe e l Guard 1
16 AX815/16/2 Large Re movabl e Pane l 1

18 15
17 Tool Box :- Re fe r t o Page 9 - 6 1
18 AX815/113 Crus he r Rubbe r 1
19 16 19 AX789/77/1 Crus he r Guard 1
AX789/77/2 Cl amp Pl at e 1
20 AX815/21 Crus he r Door 1

20 17
21 AX789/52/3 Hand Rai l 1
21
Section 9
Page 9 - 5
Tool Box
1100 x 650 & 44” x 26” Premiertrak

22 4 AX804/1/2 Si de Pl at e Wedge 4
17 AX815/17 Tool Box 1
AX815/17/2 Tool Box Door 1

23
AX815/7/1 Shi m Bracket 1
AX815/7/2 Shi m Bracket 1

17 22 2301-0001 Lock 1
23 2563-0001 Gas St rut 2

Crus her Adjus t ment Shi ms :- Refer t o Page
24 1 Set
24 4 -12 & 4-13
Pl at form Safet y Gat e :- Refer t o Page 9 - 10 &
25 2
9 - 11
26 2968-4101 Greas e Gun & Adapt or 1
25
27 Crus her Adjus t ment Cyl i nder :- Refer t o Page 4-12 1
28 2960-0022 Spanner 1
30 29 28 27 26 4 2960-0024 Spanner 1
29 Powerpack "T" Key :- Refer t o Page 3-6 1
30 Di rt Conveyor Si de Guards :- Refer t o Page 6-4 2
Section 9
Page 9 - 6
Drive Guard
1100 x 650 & 44” x 26” Premiertrak
AX815 3306 Powerpack Driven Plants
31 AX815/15 Fl ywhe e l Guard Dri ve Si de 1
33 AX815/15/3 Smal l Re movabl e Pane l 1
AX815 C 9 Powerpack Driven Plants
33 AX815/160/3 Smal l Re movabl e Pane l 1
KSI Coupling/3306 Powerpack Driven Plants

AX815/P198
AX834/P214
AX815/P223
32 31 33 Item Part Number Description Qty
Note :- For Plants with Serial Number 33 AX834/1/3 Coupl i ng Guard 1

Prefix “AX789” & “AX804” Please Refer
to BL-Pegson Ltd for Confirmation of
Guard Part Numbers
Section 9
Page 9 - 7
Dirt Chute
1100 x 650 & 44” x 26” Premiertrak
34
35
36
37
38
39
Section 9
Page 9 - 8
Dirt Chute
1100 x 650 & 44” x 26” Premiertrak

Di rt Chut e 2 Way C/W 3 off
34 AX789/91/1 1
AX789/9/5 Rod
AX789/9/3 Door ( Not Il l us t rat ed) 1
AX789/9/2 Door Shaft ( Not i l l us t rat ed) 1
39 2421-5021 Beari ng ( Not Il l us t rat ed) 2
35 AX789/18 Support Angl e 1
36 AX789/8/1 Di rt Chut e Ext ens i on 1
37 AX789/8/2 Defl ect or Pl at e 1
40 38 AX789/10/1 Di rt By-pas s Chut e 1
AX815/101 Feed Boot Back Rubber 1
AX789/10/2 Cl amp , Ski rt rubber 2
AX789/10/3 Cl amp , Ski rt Rubber 1
2210-0017 Was her 9
2215-0014 Nut 9
39 AX789/9/4 Door Handl e 1
40 AX815/20 Danfos s Val ve Bl ock Guard 1
41 AX815/19 Di rt Conveyor Guardi ng 1
Section 9
Page 9 - 9
Platforms
1100 x 650 & 44” x 26” Premiertrak
41 Removabl e Hand Rai l

41 AX815/69/1A 1
(Il l us t rat ed St owed)
AX789/49/4 Pl at form Safet y Gat e 1
42 AX789/49/1A Fi xed Handrai l 1

42 47
AX804/3 Mount i ng Panel 1
43 AX789/51/2 Pl at form Frame 1
43 48 AX815/69/2 Removabl e Handrai l Support 2
AX789/51/2 Fl oor Panel 1
44 AX789/49/6A Smal l Bracket 1

44 49 45 AX789/49/2A L a dde r 1
46 AX789/49/5A Large Bracket 1
47 AX789/52/3 Hand Gri p 2

45
48 AX789/16/4 Fl oor Panel - Ladder End 1
AX789/16/3 Fl oor Panel - Mi ddl e Sect i on 1
AX789/16/2 Fl oor Panel - Guard End 1

46
Pl at form Support - Crus her
AX789/17/1 1
Si de
AX789/17/1 Pl at form Support - Engi ne Si de 1
Left Hand Maintenance
Crusher Platform
Platform 49 AX815/13 L a dde r 1
Section 9
Page 9 - 10
Platforms
1100 x 650 & 44” x 26” Premiertrak
50 55 50 AX789/52/3 Hand Gri p 1
51 AX815/4 Ki cki ng St ri p 1
52 AX789/52/4 Hand Gri p ( Wel ded) 1

51 56
53 AX789/61/1 Fl oor Panel 2
54 AX815/4/1 Ladder :- Bot t om Sect i on 1
52 57 AX815/4/2 Ladder :- Top Sect i on 1

Removabl e Hand Rai l
55 AX815/69/1 1
(Il l us t rat ed St owed)
53 58 AX789/49/4 Safet y Gat e 1
56 AX789/49/1 Fi xed Handrai l 1
AX804/3 Mount i ng Panel 1

54 59
57 AX789/49/6 Smal l Bracket 1
&
71 58 AX789/49/3 Pl at form Frame 1
60 AX789/51/1 Fl oor Panel 1
Hydraulic Tank Platform AX815/69/2 Removabl e Handrai l Support 2

Right Hand Maintenance
Platform 59 AX789/49/2 L a dde r 1
Note :- Items 55 Through 60 Are NOT
Installed On Units Featuring Bogie 60 AX789/49/5 Large Bracket 1
Section 9
Page 9 - 11
Dust Suppression Manifold

1100 x 650 & 44” x 26” Premiertrak
61 65
66
62 62
63 63
Item Part Number Description Qty Item Part Number Description Qty
OBSOLETE Re pl ace d By
61 AX723/7 65 Mani fol d Ki t 1
Compos i t e Mani fol d Ki t
62 2556-3001 Gat e Val ve 3 66 AX815/132/1 Mani fol d Support Bracke t 2
63 2550-1004 Bal l Val ve 3 63 2556-3001 Gat e Val ve 3
Not Il l us t rat e d Fi t t i ngs Ki t 1 64 2550-1004 Bal l Val ve 3
Fabricated Inlet Composite Inlet

Manifold Manifold
Section 9
Page 9 - 12
1100 x 650 & 44” x 26” Premiertrak Dust Spray Bars
Part Number
Location
Item 67 :- Spray Item 68 : -
Qty Qty
Bar Kit Spray Jet
Crus he r Fe e d Chut e AX815/12/2 1 AX796DUST02 3
Crus he r Di s charge AX815/12/3 1 AX796DUST02 2
Product Conve yor He ad AX815/12/1 1 AX796DUST02 4
67
68
Typical Dust Spray Bar
Section 9
Page 9 - 13
Paint Finish & Decals

1100 x 650 & 44” x 26” Premiertrak
Paint Finish Warning Label Kits
Plant Plant Colour T rack Colour Decal Colour Language Part Number
St andard Ye l l ow RAL1007 Bl ue Dut ch AX818LABELDU
St andard Bl ue RAL5015 RAL7015 Ye l l o w Engl i s h AX818LABELUK
AX815/P174 RAL 0002 Gre en French AX818LABELFR
AX815/P176 Powe rs cre e n Bl ue Ye l l o w German AX818LABELGE
AX815/P187 IMRON L2842 Bl ue It a l i a n AX818LABELIT
QM007326 RAL 2002 Bl ue Port ugues e AX818LABELPO
AX815/P223 RAL 2002 RAL 7015 Bl ue Spani s h AX818LABELSP

QM010435
RAL 9001 Bl ue
QM015943
Decal Set Part Number
Warning Labels are available as
1100 x 650 De cal Se t AX815DECALUK
Complete kits only
44" X 26" De cal Se t AX815DECALUS
Warning:- Plant parts are supplied in

Primer or Suppliers standard colour
unless Quoted & Ordered otherwise
Section 9
Page 9 - 14
Bogie Unit
1100 x 650 & 44” x 26” Premiertrak
Warning :- Bogie Unit Installed on

Plants QM 012955 , QM013235 ,
QM013378 & QM014308 May be modified,
Always Refer to BL-Pegson Ltd for
Confirmation of Equipment Fitted
70 :- Bogie Unit
69 Ki ng Pi n Support Frame :- Refer t o Page 9-16 1

Bogi e Uni t s Fi t t ed t o Pl ant s
QM012955
QM013235
QM013378
QM014308
Sel f St eer Bogi e :- Refer To
70 2380-0026 1
Page 9-17 , 9-18 7 9-21
Bogi e Uni t s Fi t t ed t o Pl ant s
71 QM014274
69
70 2380-0027 Non St eer Bogi e :- 1
Section 9
Page 9 - 15
King Pin
1100 x 650 & 44” x 26” Premiertrak

Ki ng Pi n Support Frame
69 AX856/55 1
Ext ended
72 2380-3001 2" Di a Ki ng Pi n 1
69 No t
2388-0004 Amber Marker Li ght 6
Il l us t rat ed
2388-0005 Front Marker Li ght 2
2388-0006 Bul b 8
2380-8005 "Yel l ow" Pal m Coupl i ng 1
2380-8006 "Red" Pal m Coupl i ng 1
71 AX856/45/2 Ladder :- Bot t om Sect i on 1
AX856/45/1 Ladder :- Top Sect i on 1
72
Section 9
Page 9 - 16
2380-0026 Bogie
1100 x 650 & 44” x 26” Premiertrak
73 75
74
Bogi e Uni t s Fi t t e d t o Pl a nt s
Q M012955
Q M013235
Q M013378
Q M014308
Se l f St e e r Bogi e :- Re fe r To
70 2380-0026 1
Pa ge 9-18, 9-19 & 9-20
73 AX856/13 Ra mps 2
74 AX856/17/3 Support Bra cke t 2
AX856/17/2 Pi n 4
AX856/17/4 Cha i n & Cl i p 4
75 AX856/17/1 Bra cke t 2
Section 9
Page 9 - 17
2380-0026 Suspension
1100 x 650 & 44” x 26” Premiertrak
Suspension Parts First & Second Axle Suspension Parts Rear Axle
Section 9
Page 9 - 18
2380-0026 Self Steer Axle

1100 x 650 & 44” x 26” Premiertrak
Self Steer Axle Parts
Section 9
Page 9 - 19
2380-0026 Brake & Hub

1100 x 650 & 44” x 26” Premiertrak
Section 9
Page 9 - 20
2380-0027 Bogie
1100 x 650 & 44” x 26” Premiertrak
Item Part Number Description Q ty

Bogi e Uni t s Fi t t e d t o Pl ant s
Q M014274
70 2380-0027 Non St e e r Bogi e 1
Graphic to be Added
Contact BL-Pegson Ltd for Components
Section 9
Page 9 - 21
Section 10
1100 x 650 & 44” x 26” Premiertrak
Section 10 :- Tracks
Page 10 - 1
Track Expanded View

1100 x 650 & 44” x 26” Premiertrak
Drive Group
Idler & Tension Group
Track & Support Rollers
Page 10 - 2
Track Serial N0 Location

1100 x 650 & 44” x 26” Premiertrak
“S” Traks Serial Number Location “T” Traks Serial Number Location
Number Prefixed with “VZ1833”
Warning :- Track Serial number MUST be

confirmed Prior to Supply of Spare Parts
“S” or “T” Style is Confirmed by suffix on
Plant Serial Number Plate
Page 10 - 3
Drive Group
1100 x 650 & 44” x 26” Premiertrak
2 Item 1 Warning :-
It is Recommended that the Track Drive Unit
& Hydraulic Motor are NOT Opened in Site
Conditions
Gearbox units are Only Supplied Complete
with Motor
Page 10 - 4
1100 x 650 & 44” x 26” Premiertrak Idler & Tension Group
4 5 6 4 5 6
8 9 10 11
7 8 9 10 11
Item 6 Warning :
Idler & Tension Do Not Attempt
to Dismantle Recil Units. Idler & Tension
“S” Tracks Serial Numbers 100484 through 182417
Specialist Workshop “S” Tracks Serial Numbers From 182418
All “T” Tracks
Equipment is Necessary
Page 10 - 5
1100 x 650 & 44” x 26” Premiertrak Track & Support Rollers
12 13
14
16
15
Page 10 - 6
Track Components
1100 x 650 & 44” x 26” Premiertrak
Part Numbe r Part Number

"S" T rack Q "S" T rack "S" T rack Q "S" T rack
Ite m Q Q De scription
Se rial No T Se rial Nos Item Description
T "T " T racks T Serial No T Serial No QT QT
100484 - Y 182418 "T " T racks
182417 O nward
Y Y 100484 - Y 182083 Y Y
182082 Onwards
1 2372-0022 2 2372-0076 2 2372-1037 Mot or & Ge a rbox
Gre as e r for
8 AX818TRAKS02 2 2372-1024 2
2372-0023 48 2372-0077 40 2372-1040 48 Ca ps cre w Te ns i one r
N/A 2372-1010 48 Spri ng Wa s he r

9 AX818TRAKS03 2 2372-1025 2 Gas ke t for Gre as e r
N/A 2372-0078 2 2372-1041 2 A da pt o r 10 AX818TRAKS01 2 A da pt o r
N/A 2372-0078 2 2372-1012 2 Bonde d Se a l 11 2372-0029 2 2372-0085 2 2372-1065 2 Te ns i one r Se al Ki t
AX818TRAKS04 2 St a nd O ff Pi pe 12 2372-0027 18 2372-1052 18 Lowe r Rol l e r

2372-0086 2 2372-1039 2 Hydra ul i c Mot or 2372-0018 72 2372-1053 72 Bo l t
2372-0087 4 2372-0088 4 2372-1059 4 Ge a rbox Dra i n Pl ug
2372-0019 72 2372-1054 72 Was he r
N/A 2372-1060 2 Wa s he r
Track Chai n
13 2372-0032 2 2372-1045 2
2 2372-0025 2 2372-0080 2 2372-1042 2 Sprocke t Compl e t e
2372-0026 48 2372-0081 40 2372-1043 48 Bo l t

14 2372-0037 2372-1056 Re pai r Li nk Ki t
N/A 2212-0012 48 Spri ng Wa s he r 15 2372-0033 110 2372-1047 108 Track Shoe

Mot i on Cont rol 2372-0034 440 2372-1048 432 Track Shoe Bol t
3 2550-9003 2
Va l ve
2550-9004 2 Tra ns fe r Pl a t e 2372-0035 440 2372-1049 432 Track Shoe Nut
4 2372-0064 2 2372-1061 2 Front Idl e r Mas t e r Pi n &

16 2372-0036 2 2372-1046 2
Col l ars
Se rial No
Se rial No
100484 - "T " T racks
182083
182082
5 2372-0082 2 2372-0065 2 2372-1062 Yoke
6 2372-0083 2 2372-1063 Re coi l

2372-0084 2
7 2372-0069 2 2372-1064 Te ns i one r
Page 10 - 7
Section 11
1100 x 650 & 44” x 26” Premiertrak
BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN , United Kingdom.
Page 11 - 1
Refuelling Pumps
1100 x 650 & 44” x 26” Premiertrak
1 1 2573-7002 Pump & Mot or 1
Mode l 23540-1330
1A 2573-7006 Se rvi ce Ki t 1
Name Plate
1B 2573-7007 Rot or 1
Mode l s VM 050-2112 & VM050-2122
1A 2573-7008 Se rvi ce Ki t 1
2
1B 2573-7009 Rot or 1
Hos e Compone nt s
2 2573-7003 90 De g Hos e Be nd 2
3 2573-7004 Hos e Ki t 1
3
4 2573-7005 St rai ne r 2
Not e :- Pump Mode l Numbe r cont ai ne d on name Pl at e MUST be confi rme d a

at t i me of pl aci ng Orde r . Trans act i ons pe rforme d wi t hout a mode l numbe r are
e ffe ct e d e nt i re l y at De al e rs / Cus t ome rs Ri s k
4
Refuelling Pump
Kit Part Numbers

2573-7001 & 2573-7010
Page 11 - 2
Dust Suppression Pump

1100 x 650 & 44” x 26” Premiertrak
Dus t Suppre s i on P ump Ins t a l l e d As O ri gi ona l Fi t t o Ma chi ne s

AX815/P 174
AX815/P 183
AX815/P 194
AX815/P 223
Q M012961
Q M013865
Q M015069
Q M015427
Q M015745
Q M015747
Q M016786
1 Pump Unit :- Re f e r t o P a ge 11-4 1
C ommon C ompone nts
2 AX815/65/1 Support Bra cke t 2
3 AX815W P UMP /HO SE Ins t a l l a t i on Ki t 1
4 Ma ni f ol d :- Re f e r t o P a ge 9 - 13
1 2 3 4
Page 11 - 3
Dust Pump Parts

1100 x 650 & 44” x 26” Premiertrak
ByItem Part Number Description / Notes Qty
Dust Suppresion Pump 2576-9003:-Ins t al l e d on Machi ne s

AX815/P174
Dust Suppresion AX815/P183
Pump AX815/P194
2576-9003 AX815/P223
QM012961
QM013865
QM015069
QM015427
QM015745
QM015747
1 2576-9001 Wat e r Pump 1
1 4 3 2 5 2 2576-9002 Cont rol Val ve 1
Coupl i ng
4 2576-9009 1
( Loc at e d unde r Cove r Pl at e )
Dust Suppresion Pump 2575-200 2:- Ins t al l e d on Machi ne s
QM016786
Dust Suppresion 1 2575-2003 Wat e r Pump 1

Pump
2 2575-2007 Fl ow Cont rol Val ve 1
2575-2002
Coupl i ng
4 2575-2005 1
( Loct ae d unde r Cove r Pl at e )
5 2575-2008 By Pas s Val ve 1
Page 11 - 4
Special Tools
1100 x 650 & 44” x 26” Premiertrak
AX815 T O O LS
P a rt Numbe r De scription / Note s Q ty
AX815/144 To o l Bo x 1
2960-0022 Spa nne r 16AF 1
2960-0026 Spa nne r 65AF 1
AX815 Tools 2961-2011 Sl o ggi ng Ri ng 65AF 1

Instalation 2960-6001 P o dge r Spa nne r 24AF 1
2960-6002 P o dge r Spa nne r 30AF 1
2962-1001 Me t ri c So cke t Se t 1
2962-0054 36AF So cke t 3/4Sq Dri ve 1
2962-0058 55AF So cke t 3/4Sq Dri ve 1
2962-1002 "T" Ha ndl e 1
2962-1003 Ext e ns i o n 1
2966-2001 12" Adj us t a bl e W re nch 1
2966-2002 18" Adj us t a bl e W re nch 1
Spe cial T ools 2966-2003 Me t ri c He x Ke y Se t 1
2966-1001 12P c Scre wdri ve r Se t 1

Part Numbe r De scription / Note s Q ty
2966-001 8" HD Co mbi na t i o n P l i e rs 1
Se ction 4 :- Jaw C rushe r
2966-3001 1 1/2 LB BP Ha mme r 1
2970-0028 Hydra ul i c Nut :- Fra me Be a ri ng Ext ra c t i on 1
2966-3002 7Lb Sl e dge Ha mme r 1
Se ction 7 :- Hydraulics 2966-2004 10" Gri p W re nch 1
2538-0055 Gua ge & Hos e 56 Ba r 1 2966-2005 P ry Ba r 1
2538-0055 Gua ge & Hos e 600 Ba r 1 2538-0055 Gua ge & Ho s e 56 Ba r 1
2538-0055 Gua ge & Ho s e 600 Ba r 1
Page 11 - 5
Plant Flood Lighting

1100 x 650 & 44” x 26” Premiertrak
Plant Flood Lighting
Fe e de r & Crus he r Li ght s
2683-2112 Fl ood l amp 2

Graphic to be Added
AX815/48/1 Li ght Cros s Support 1
AX815/48/2 Support Angl e s 2
2232-1125 Bo l t 4
2215-0014 Nut 4
2210-0017 Was he r 4
Plant Flood Lights supplied with following machines
AX789/P106 AX815/48/3 Li ght Support :- Crus he r 1
AX804/P130
AX815/P174 AX815/48/5 Li ght Support :- Fe e de r 1
AX815/P183
AX815/P187 AX815/48/4 Cl amp 2
AX815/P194
2232-1078 Bo l t 8
AX815/P223
QM008846 2215-0012 Nut 8
QM010753
QM015430 2210-0015 Was he r 8
Conve yor Li ght
2683-2112 Fl ood l amp 1
Plant Flood Lighting Te l e s copi c Li ght Support :-

AX815/49 1
Conve yor
2512-3032 Pi pe Cl amp 3
Page 11 - 6
Belt Weigher Instalation

1100 x 650 & 44” x 26” Premiertrak
Be lt We ighe r Plant Se rial Numbe r
AX804/P130
AX815/P174
AX815/P183 & P184
AX815/P187
AX815/P194
AX815/P209
AX815/P223
Q M007789
Q M008846
2366-0002
Q M009009 Graphic to be Added
Q M009031
Q M009407
Q M010437
Q M010474
Q M010744
Q M100746
Q M011242
Q M012181
2366-0006 Q M009858
Q M012962
2366-0009
Q M014273
Page 11 - 7
Belt Weigher Parts

1100 x 650 & 44” x 26” Premiertrak
Belt Weigher 2366-0002 Common Items
2366-0002 Wei gher Uni t 1 AX789/78 Trough Idl er Set 1
AX815FAB Wei gher Support Fabri cat i ons 1 2489-1207 W i ng Rol l er 2
2366-0015 Load Cel l 250Lb 2 2489-3001 Fi xi ng Cl amp 2
Us e 2366-0016 Int egrat or BW 100 24VDC 1 2489-3002 Fi xi ng Bol t 2
2366-0014 Speed Sens or 1 2489-1206 Cent re Rol l er 1
Belt Weigher 2366-0006 2489-3003 Fi xi ng Cl amp 2
2366-0006 Wei gher Uni t 1 2495-1130A Idl er :- Paral l el 1
AX815FAB Wei gher Support Fabri cat i ons 1
2366-0015 Load Cel l 250Lb 2
2366-0017 Int egrat or BW 500 AC 1
2366-0014 Speed Sens or 1
Belt Weigher 2366-0009
2366-0009 Wei gher Uni t 1
AX815/128 Wei gher Support Fabri cat i ons 1
Page 11 - 8
Hydraulic Power Take Off

1100 x 650 & 44” x 26” Premiertrak
1 2573-3036 Si ngl e Pump 1
2 2550-5001 Di ve rt e r Val ve 1
Graphic to be Added 3 2550-7003 Re l i e f Val ve 1
4 2552-6555 1/2" Fl at Face d Coupl i ng 1
2552-6556 1/2" Fl at Face d Coupl i ng 1
Auxillary Power take off supplied with following Machine
QM010435
Page 11 - 9
Crusher Level Control

1100 x 650 & 44” x 26” Premiertrak
1 2640-4001 Phot oel ect ri c Swi t ch 1
2 2640-4002 Refl ect or 1

Graphic to be Added
3 2640-4003 Bracket 1
Crusher Feed Level Control supplied with following Machine
QM013689
Page 11 - 10
Maxtrak Feed Station

1100 x 650 & 44” x 26” Premiertrak
2
1
QM015946 / QM016324
1 AX864/1/1 Fe e de r O ve rs i z e Chut e 1
AX864/1/2 Packe r 2
2 AX864/2 Engi ne Shaft Cove r 1
3 AX864/3 O i l Cool e r Support 1
Page 11 - 11
Plant Lifting Facility

1100 x 650 & 44” x 26” Premiertrak
1 2 3
QM015943 Warning :- Contact BL Pegson Ltd for

Installation procedure Prior to Supply of
this feature. Parts applicable to “T” Tracks
1 AX815/150/2 Pl at e ( Ne ar Si de ) 1 only
AX815/150/1 Pl at e ( Far Si de ) 1
2 AX815/150/3 Pl at e 2
3 2322-1000 Li ft i ng Poi nt 4
Page 11 - 12
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Diagnostics
This Section covers possible malfunctions of the Premiertrak, Identifies the fault, indicates possible cause(s) and provides the initial
procedure to remedy the occurrence or establish a source from which a detailed investigation can be undertaken.
The Section should be considered as a Guide only to a possible fault which must always be confirmed by customer prior to supply of
spare parts.
It is the responsibility of the Owner , End User, Safety Officer and / or Fitter to ensure any work is performed by a suitably
qualified competent person and in accordance with all Statutory and any other regulations.
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 1 & 6 Conveyors
Symptom Possible Fault Correction
Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Troughing & Parallel Idlers Out of Square Adjust Trough Sets and/or Parallel Roller Alignment
Conveyor Belt Obstructed Clear Obstruction, Adjust & train Belt
Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Grease Pipes & replace as Required
Check Bearings & replace as Required
Conveyor Belt Obstructed Clear Obstruction, Adjust & train Belt
Scrapers In-correctly Adjusted Adjust Scrapers or Replace if Worn
Trough or Parallel Rollers Failed Replace Rollers
Belt Fails to Run Drive Coupling Broken or Loose Replace or Tighten Coupling
Valve Actuator Failure Replace Actuator
Electrical Failure Check Circuit (s)
Slipping or Broken Pump Drive Belts Adjust Drive or Replace Belts
Drive Motor Failed Replace Motor
Pump Failed Replace Pump
Conveyor Belt Broken Replace Belt
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 2 Overband Separator
Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Drums Out of Square Adjust Drum Alignment
Separator Belt Obstructed Clear Obstruction, Adjust & train Belt
Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Bearings , Re grease &
Replace as Required
Separator Belt Obstructed Clear Obstruction, Adjust & train Belt
Belt Fails to Run Drive Coupling Broken or Loose Replace or Tighten Coupling
Speed Control Valve Failure Adjust or Replace Valve
Separator Belt Broken Replace Belt
Excess Tramp Metal Entering Product Excessive Volumes of Metal In Feed Stock Pre Clean Feed Material
Clogged Magnet Clean Separator
In-correct Suspension Height following a repair Check Support Chain Orientation
In-correct Discharge handing following a repair Check Handing & Change
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 3 Powerpack
Refer to Powerpack Manual Diagnostics Section
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 4 Crusher
Machine Stops Power Failure Check Powerpack & Repair

Broken Drive Belts Replace Drive Belts
Crusher Blocked Refer to Blocked and/or Stalled
Crusher Situation
Excessive Speed Variations Drive Belt Sipping Inspect Drive Belts Re-tension or
Replace
Clutch Slipping Inspect , Adjust or repair Clutch
Engine Speed Incorrect Refer to Operating Instructions
Low Capacity Speed Incorrect Refer to Operating Instructions

Worn Jaw Plates Turn or Replace Jaw Plates
Incorrect Drive Tension Adjust and /or Replace Drive Belts
Incorrect Clutch Adjustment Adjust Clutch
Incorrect Close Side Setting Adjust Crusher Setting
Sticky Material Remove Clay and/or Fines From
Feed, Clean Jaw Plates.
Lack of Raw Material, Erratic Feed, Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 4 Crusher
Excessive Wear Loose Jaw Plates Check Jaw Plate Seats

Tighten Wedge Bolts and /or Replace Jaw Plates
Change to Feed Characteristics Change Jaw & Cheek Plate Specification
Excessive Moisture Endeavour to dry material prior to Crushing
Material Very Abrasive Change Jaw Plate Specification
Excessive Fines In Feed Material Clean Feeder Grizzly Section
Blend Feed Material to Provided a Graded Feed
Crusher Operating Below Minimum
Recommended Closed Side Setting Adjust Crusher Setting
Crusher Speed High Refer to Operating Instructions
Toggle Failure Excessive Wear Replace Toggle Plate & Jawstock Seat , Check Toggle
Block Dress Or Replace as Required
Fatigued or Broken Tension Spring Replace Spring
Fatigued or Broken Tension Rod Replace Tension Rod and Spring
Incorrect Adjustment of Tension Spring Adjust Tension Spring
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 4 Crusher
Toggle Knock Excessive Wear Replace Toggle Plate & Jawstock Seat , Check
Toggle Block Dress Or Replace as Required
Fatigued or Broken Tension Spring Replace Spring
Fatigued or Broken Tension Rod Replace Tension Rod and Spring
Incorrect Adjustment of Tension Spring Adjust Tension Spring
Swing Jaw Movement Restricted Check for Jaw Plate Movement into Cheek Plates
Check Jaw Seats , Re install Jaw Plate
Material Jammed Between Jawstock & Frame Clear Obstruction & Inspect Components for Damage
Tripping Of Flywheels Tramp Iron or Non-crushable Material Refer to Operating Instructions

Entering Crushing Chamber
Shock Loads Entering Crushing Chamber Correct Feed Grading & Ensure Even Distribution
Excess Fines fed at intermittent Chock
Feed Rate Remove Fines Prior to Crusher Clear Feeder
Grizzly if Blocked
Excess Bearing Temperature Excessive or Inadequate Lubrication Investigate & Correct Lubrication Procedures ,
Replace Bearings as Required.
Mechanical Failure Of Bearing Investigate & Replace Broken & Damaged
Components.
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 5 : Feeder
Feeder not Operating Motor Coupling or Insert Failed Replace Coupling & Insert
Valve Actuator Failure Replace Actuator
Pump Failure Investigate & Replace Pump(s) as Required
Speed Switch Incorrectly Set Adjust Speed Control
Mechanical Failure of Vibrating Unit Remove Cover plate , investigate & Repair
Excessive Speed Variations Motor Coupling or Insert Failing Replace Coupling & Insert as Required
Electrical Fault Investigate & Repair
Excessive Carry over of Fines Grizzly Section Blocked Clean Grizzly and / or Replace With Increased Bar
Spacing Cartridge if Available
Excessive Fines In Feed Material Blend Feed Material to Provided a Graded Feed
Diagnostics
1100 x 650 & 44” x 26” Premiertrak
Section 7 : Hydraulics
No Response From Hydraulic System Low Oil Level Top up Hydraulic System
Blocked Filters Check Hydraulic Fluid & Filter Elements
Replace as Required
Hydraulic Pump(s) Failed Replace Pump(s)
Restricted or Broken Hose(s) Replace Hose(s) as Required
Machine Operating Slowly - No Visible Oil Low Oil Level Top Up Hydraulic System
Leaks Incorrect Hydraulic Fluid Drain Tank , Flush System & Replace with
Correct Fluid
Blocked Filters Check Hydraulic Fluid & Filter Elements
Change As Required
Worn Control valve Replace Valve
Worn Pump(s) Replace Pump(s)
Engine Performance Not to Standard Consult Engine Manual Fault Finding Section
Excessive Noise From Hydraulic Pump(s) Blocked Filters Change Filter Elements
Pump Cavitating Top Up Hydraulic Fluid
Air Ingress through Loose Connections Tighten All Joints
Worn Pump(s) Replace Pump(s)
Incorrect Hydraulic Fluid Drain tank , Flush System & Re[place Fluid
Hydraulic Trouble
1100 x 650 & 44” x 26” Premiertrak Shooting
Feeder Slow
Check Hydraulic Pump Belts
Is The Feeder Slow Without The Dirt Conveyor Running
Feeder Still Slow Feeder Now At Correct Speed
There is No Problem with the Feeder Circuit . The Dirt Conveyor Must Be Running To Fast .
Check & Record Feeder Speed
Set The Dirt Conveyor Belt Speed to75 Metres / Minute
Check & Record Feeder Speed With &

Check & Record Standby Pressure
Without Dirt Conveyor Running
Hydraulic Trouble
Check & Record Standby

Pressure
Standby Pressure OK Standby Pressure Low
Operate the Feeder Manually. Set the Stanby Pressure to 28Bar

Is The Feeder Speed OK
Yes Feeder Speed Slow Feeder Speed OK

Check Voltage Supply to Actuator . Should be 75% of
Supply Voltage . If not Problem is Electrical
Feeder Speed Slow
If Voltage is Correct
Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow
Spool Sticking Remove &

Actuator Faulty
Inspect
Limit Screws Correct . Feeder Still Slow Reset Limit Screws . Feeder OK
Hydraulic Trouble
Limit Screws Correct . Feeder Still Slow
Dead Head Feeder Circuit & Check Relief Valve is at 180 BAR
Pressure OK Pressure Low . Adjust to 180 BAR . (1 Turn = 100BAR Approximatly)
Fit Flow Meter in Feeder Circuit & Check Flow Feeder Speed OK
Flow Measuring Less Than 60 Litres/Min

Flow Measuring Approx 70 Litres/Min .
Feeder Moror at Fault
Check flow Going to Bank Valve
70 Litres / Min
Less Than 60 Litres/Min Bank Valve at Fault
Pump at Fault
Hydraulic Trouble
Product Conveyor Running Slow
Check & Record Belt Speed
Check Hydraulic Pump Belts
The Belt is Still Slow .

Screw in the Needle valve on The HFO 7 back Off 1/4 Turn

The Belt is now Running at The Correct Speed
Check The standby Pressure . Adjust if it Below 28 BAR

Check the Running Pressure of the Belt . It should be Approximate
100 BAR
Hydraulic Trouble

Check the Running Pressure of the Belt . It should be Approximate
100 BAR
The Running Pressure is High The Running Pressure is OK
Slacken Off the Belt so the Head Drum can Turn Without the Belt
If the Pressure has Dropped there is a Problem with the Belt If the Pressure is Still High There is a Problem with the Motor or There
I.E Trapped stone , Tension to High , Skirt Rubbers to Tight is a Restriction in the Hydraulic Line
Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow
The Limit Screw is Correct . The Belt is Still Slow The Belt is Now Running at the Correct Speed
Hydraulic Trouble
The Limit Screw is Correct . The Belt is Still Slow
Dead head the Conveyor Circuit . You Should Register 208 BAR from the Test point . Back
off thr Relief & reset if Pressure is Low
Operate The Belt Manually The Belt is Now Running at the Correct Speed
No Change in the Belt Speed If Belt is now Running at the Correct

Fit a Flow Meter in the Product Speed Either the Actuator is at Fault or
Conveyor Line . Flow Should The Spool is Sticking
Register Approximatly 70 Litres / Min
Less than 65 Litres/ Min . Fit the Flow 70 Litres.

Meter After The Pump The Product Conveyor is at Fault
Hydraulic Trouble
Less than 65 Litres/ Min . Fit the Flow

Meter After The Pump
Less Than 65 Litres/ Min 70 Litres / Min
Track the Machine There is an Internal Leak Within The

If There is 90 Litres / Min There is a Bank Valve
Fault Within the Load Scensing
Less Than 90 Litres/ Min

The Pump is at Fault
Test Data
1100 x 650 & 44” x 26” Premiertrak
R eading Tolerance Limits R eading Tolerance Limits

Item Measured Position / Time Item Measured P osition / Time
R equired R equired Upper Lower
Upper Lower
Front 29 30 28 Front 29 30 28
Stand By Pressure- BAR Stand B y P ressure- B A R
Rear 29 30 28 Rear 29 30 28
Front 320 330 310 Front 320 330 310

Pump Stall Pressure - BAR P ump Stall P ressure - B A R
Rear 320 330 310 Rear 320 330 310
Start N/A N/A N/A Start N/A N/A N/A

Ri ght Hand Track Fast Runni ng Ri ght Hand Track Fast Runni ng
- BAR - BAR
Runni ng <150 150 N/A Runni ng <150 150 N/A
Start N/A N/A N/A

Start N/A N/A N/A Left Hand Track Fast Runni ng -
Left Hand Track Fast Runni ng -
BAR
BAR Runni ng <150 150 N/A
Runni ng <150 150 N/A
Start <238 238 60
Start <238 238 60 P roduct C onveyor P ressure -
Product C onveyor Pressure -
BAR
BAR Runni ng <110 110 N/A
P roduct C onveyor B elt Speed -M/MIN >105 N/A 105
Product C onveyor Belt Speed -M/MIN >105 N/A 105
Start <100 100 40
Start <100 100 40 D i rt C onveyor P ressure - B A R
D i rt C onveyor Pressure - BAR Runni ng <60 60 N/A
Runni ng <60 60 N/A
D i rt C onveyor B elt Speed - M/MIN 75 - 80 80 75
D i rt C onveyor Belt Speed - M/MIN 75 - 80 80 75
Start <180 180 N/A
Start <180 180 N/A Feeder P ressure - B A R
Feeder Pressure - BAR Runni ng <100 100 N/A
Feeder Speed Wi thout D i rt C onveyor - RP M >900 915 900
Feeder Speed Wi thout D i rt C onveyor - RPM >900 915 900
Feeder Speed Wi th D i rt C onveyor - RP M <900 910 885
Feeder Speed Wi th D i rt C onveyor - RPM <900 910 885
Feeder Throw mm 11 11 10
Feeder Throw mm 11 11 10
C lutch C ontrol B A R 30.5 30 31
Mi ni umu Feeder Speed <750 750 N/A
Mi ni umu Feeder Speed <750 750 N/A
Test Data Manual Clutch Test Data HFO Cluch
Engine Shutdown Fault

1100 x 650 & 44” x 26” Premiertrak Diagnosis
Check 24V DC Supply Check Emergency

Machine Will Not Start Check All Emergency
Control Panel to Fuse F1. Yes Stop Relay ES No
Check Fuse Is Relay Energised Stop Buttons
Machine Cuts Out
No Yes
Check Supply From Does The Pre-Start Check Timer

Engine No T1 Operation
Alarm Sound
Check Lubrication Oil

Level
Yes
No
Is Relay R10
Yes
Energised
Is Relay R5 Energised
No
Check Lubrication Oil
Level Sensor
Yes
Engine Shutdown Fault

1100 x 650 & 44” x 26” Premiertrak Diagnosis
Check Stop Button On

Is Relay R10 The Transmitter
Energised On
Is Plug on Side Of
Panel Correctly
Inserted
Yes Is The Remote Control
Switch On Or Off
No
Is Relay RSP Off

Energised
Will Engine Start ?
No
Is Umbilical Plugged
in & Stop Button
Released ?
OEM BL - PEGSON
OEM PART NO 2480-0034
OEM MODEL 1100x650 (44x26) Premiertrak
ENGINE MODEL 3306T 220 HP @ 1800 RPM
TRANSMISSION TRANSFLUID HFO 314 (STD)
SPECIFICATION 15324A00
15324A00
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack for the
installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These parts
can only be ordered from your OEM Parts Manager. In case of difficulty, contact Finning (UK)
Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with your
local Caterpillar dealer. Failure to do so will result in extensive delays and frustration while
cover is established.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This can
be found under the engines tab, then select service & support followed by the engine
warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items", "controls",
"instrumentation" are mainly Caterpillar parts, identified by part number format "1N1234" or
"123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure accuracy,
Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure
B. Engine Hardware 1 (left hand side)
C. Engine Hardware 2 (Right Hand Side)
D. Base
E. Air Cleaner System
F. Exhaust System
G. Wiring / Control Panel
H. Battery / Control Box
I. Miscellaneous
J. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR
The Power Pack From The Drive Shaft SHAFT

See Diagram 1
R
Canopy A
15324A00 Canopy
Canopy A
Item No. Qty Part No. Description

1 1 12875EOO Roof Panel
2 1 12876EOO Right Hand Corner Panel
3 1 12877EOO Left Hand Corner Panel
4 1 12879EOO Radiator Plenum/Guard Panel
5 1 1288OEOO Door Left Hand Removable
6 1 1288OEOO Door Right Hand Removable
7 1 12881EOO Upper Right Hand Panel
8 1 12882EOO Upper Left Hand Panel
9 1 12883EOO Left Hand Corner Panel
10 1 12884EOO Right Hand Corner Panel
11 1 12885EOO Centre Panel
12 1 12886EOO Cover Plate
13 1 12886EOO Radiator Filler Cover(Not Shown)
14 1 12888DOO Exhaust Outletcover
15 1 O5519DOO Literature Pocket(Not Shown)
16 1 7N0718 Isolator
17 SBV25 19 X3 MM Foam Gasket (Not Shown)
18 3 O5177E0OO 3 Way Lock
19 6 O5211EOO Round Rod
20 6 M5 X25 Pan Head Screw
21 16 M6 X 16 Hex Set Bolt
22 16 M6 Washer
23 6 M10 X 30 Countersunk Screw
26 54 M10 Washer
27 54 M10 Nyloc Nut
28 2 O8023EOO Label' Warning Clutch'
29 1 10970 Label 'Cat Power'
30 1 5P2506 Literature
31 3 O5762EOO 5" Tee Key
15324A00 Canopy
Engine Hardware 1 B
15324A00 Engine Hardware 1

Engine Hardware 1 B

1 1 O5576E00 Remote Oil Filter Bracket
2 1 10925E00 . Sump Plug Tapped 1/2" BSP
3 1 2A3398 Gasket
4 1 6V3866 Valve 1/2" BSP
5 1 GP119 Hose 19mm Bore Wp 20 Bar Length 15 Cm
6 2 O5791E00 Clamp
7 2 5P1262 Hose Length 18 Cm
8 2 O5575D00 Tube
9 4 8T-4984 Clamp
10 1 CHH 16MM Radiator Drain Pipe
11 1 0591EOO Clamp
12 1 5726EOO 28.6 Clear Pipe Length 150 Cm
13 1 OOOOO29E Stubshaft
14 6 3/8" X 1 3/4" UNC Hex Set Bolt
15 1 12745EOO Pulley (SPB 280 4gr)
16 1 O3020EOO Taper Bush 2 3/4"
17 1 O4159E00 Fan Spacer (Modified)
18 6 5/16 " X 5" Hex Set Bolt
19 6 Washer

Engine Hardware 2 C

Engine Hardware 2 C

1 1 O5192EOO Radiator Support
2 2 13411EOO Pump Support Bracket
3 4 OOOOO28M Pump Tensioning Bolts
5 8 M12 Nyloc Nut
6 16 M12 washer
7 12 M16 Washer
8 1 2N0379 Flexible Fuel Lines
9 1 14477EOO Fuse Bracket
10 1 6T3645 60 Amp Circuit Breaker
11 2 3/8" X 1" UNC Hex Set Bolt
12 1 11483EOO Governor Cable Mounting Bracket
13 1 13121EOO Governor Cable
13122EOO Vernier Control Head
14 1 O5187DOO Clutch Support Plate
16 8 M16 Nyloc Nut
17 16 M16 Washer
18 1 O5190DOO Adapter Exhaust
19 1 SL-8484T Gasket
20 1 OOOOO21M Fan Guard (Modified)
21 2 Nut Plate (Clutch Rear)
22 2 Nut Plate (Radiator Front )
Items 21 / 22 Are Under The Engine Support Channel

Base D
15324A00 Base
Base D

1 2 Battery Trays
2 2 Power Take Off Mounting Bracket
3 2 Setting Bracket
4 1 Fuel Feed Pipe/Adapter 3/4" X 3/8" BSP
5 1 Fuel Return Pipe/Adapter 3/4" X 3/8" BSP
6 2 Fuel Socket 3/4" BSP
7 1 00214E1O Fuel Filler Collar
8 1 OO216E10 Fuel Filter
9 1 OO215E10 Filler Cap
10 1 Drain Socket 1 1/4" BSP
11 1 Drain Plug 1 1/4" BSP
12 1 Oil Drain Cap 3/4" BSP
13 1 Oil Hose Connector
14 1 Oil Drain Socket 3/4" BSP
15 1 OOOOO32M Kick Plate (Side, Not Shown)
16 2 Bracket Filter Housing
17 2 Pump Position Bracket
18 1 Connection Box Mounting Bracket
19 8 Kick Plate Supports
20 2 Radiator Support, Lower
21 2 Engine Mounting Channel
22 1 6T3670 Fuel Sender (Modified To Suit, Not Shown)
23 1 051-4733 Gasket (Not Shown)
24 5 M4 X 16pan Head Screw (Not Shown)
25 1 Socket 3/4" BSP (Not Shown)
26 1 Plug 3/4" BSP (Not Shown)
27 1 Bracket Valve Bank
15324A00 Base
Air Cleaner E
15324A00 Air Cleaner

Air Cleaner E

1 1 6C5405 Precleaner Hood Assy (CAT Parts Manual)
2 1 6I0272 Aircleaner Assy (CAT Parts Manual)
3 1 OOOOO18M Support Bracket Adapter
4 1 1143540 Gasket (Air Cleaner)
5 1 9Y2699 4" 90 Deg Elbow
6 1 12723EOO Pipe Air Inlet
7 3 5P0599 Clamp
8 1 2N3322 Service Indicator (Not Shown)
9 1 9Y26978 Hump Hose 4" to 2.75" - Intake
10 1 5P4868 Clamp
12 12 M10 Nyloc Nut
13 24 M10 Washer
15 1 5P2817 Hose (Ref.Exhaust)150CM
15324A00 Air Cleaner

Exhaust F
15324A00 Exhaust
Exhaust F

1 1 O4533E1O Bellows 125 n.b. Single Assy
2 2 O4533E1O Clamp 5" (Bellows)
3 1 O5689E1O Elbow Intermediate Exhast
4 1 8S6783 Clamp 5"
5 1 O8O89DOO Silencer Modified Cat Muffler
6 1 O5693EOO Adaptor Ejector Hose/Muffler
7 1 5P2817 Hose 150CM
8 2 5P0597 Clamp
9 1 12776EOO Lagging Muffler/Elbow (Not Shown)
10 1 O5691EOO Elbow Exhast Outlet
11 1 7S-4413 Rain Cap
12 1 6F8814 Clamp
14 4 M10 Nyloc Nut
15 4 M10 Washer
16 2 3/8 X 3/4 UNC Hex Set Bolt
17 2 M10 X 50 Hex Set Bolt (Clamp)
18 2 M10 Nut (Clamp)
15324A00 Exhaust
Control Panel G
15324A00 Control Panel

Control Panel G

3 6 3K8106 Pan Head Screw
4 1 1051457 Volt Gauge
5 1 7G0685 Fuel Gauge
6 1 9X1117 Tacho (Digital)
7 2 7G9730 Light
8 2 7N9967 Bulb
9 1 GL5079 Light Switch
10 1 8M2777 Terminal Rail 6 Way (Other Side)
11 2 Pan Head Screw
12 2 Locking Nut
13 1 4W0483 Water Temperature Gauge
14 1 4W2065 Oil Pressure Gauge
15 1 9D3721 Override Switch
16 1 9W1077 Ignition Switch
17 1 8J4785 Ignition Switch Plate
18 1 E-4798E10 Label
19 1 14475D00 Instrument Front Panel
15324A00 Control Panel

PURPLE ORANGE/PURPLE
WATER
24v TERMINAL RAIL.
TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A LAMP TERMINAL 16A - FOR OIL COOLER
IG R I S
+ - ALL ABOVE SWITCHED BY IGNITION
I S
BROWN
ST
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
M PANEL BULB G
START
RED
BULLET BULB
BLACK
SWITCH F CONN LIGHTS
SEE DETAIL
ORANGE
ORANGE
ORANGE BLACK
ORANGE
RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW
PINK
FIXING
VOLTMETER CLAMP
Wiring Control Panel
TACHO
I S
ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
FUSE FUSE
G
BLACK
G A B
EARTH
BLACK
BLACK
ORANGE
GREY
ORANGE/PURPLE 24 WAY PLUG
BLACK/GREEN
WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2
YELLOW
BLACK/YELLOW
BLACK/GREY
17
16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE/PURPLE OIL SWITCH
BLACK ETR
BLACK/YELLOW CUSTOMER EARTH
BLACK/GREY CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK/GREEN FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
4
BULLET WHITE WATER SENDER
RELAY ENERGISE F
20 A FUSE ORANGE RELAY ENERGISE
M M CONN 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A RED IGNITION
14
18
25 mm DIA PMA 10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON 6
PANEL), AND ADD N/C SWITCH (24V 5A)
WARNING!! 20
VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
G
INCREASES!!
15324A00 Wiring Control Panel

Wiring Engine Loom G
MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3
PURPLE/ORANGE
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522
CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE/PURPLE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC
2 PURPLE
17 PURPLE
ORANGE/PURPLE
16 5
BLACK
11 RACK
BLACK/YELLOW SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK/GREY
7
FUEL LEVEL
SENDER BLACK/ORANGE
6T3670
BLACK/PURPLE
GASKET
514733
15 3 4
RED/ORANGE
GREEN
PINK
4 7
BLACK/GREEN
STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED
SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK
14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK
24 GREY ISOLATION SOLENOID

(ENERGISE TO RUN)
6 PINK
20 RED
BLACK
1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE
45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)
15324A00 Wiring Engine Loom

5 PURPLE
POS 3
CAT CONNECTOR WHITE
5.0 RING - YELLOW
BATTERY CABLES
PURPLE/ORANGE
WATER TEMP PART NO 0000031M
POS 2
SENDER
6 WATER PLASTIC PROTECTIVE
12mm
SHEATH
SWITCH RING
PLASTIC PROTECTIVE 10mm

SHEATH RING
6 OIL PRESS
SWITCH
PLASTIC -PROTECTIVE
ORANGE/PURPLE 12mm
-
SHEATH
THESE WIRES ARE RUN WITHIN THE LOOM POS 1 - RING
10mm
ONLY AND NOT TO THE CONNECTOR CAT CONNECTOR
RING
(NUMBERS SHOW EACH END) BLUE PURPLE/ORANGE
POS 2
Wiring Conduit Layout
5mm RING
OIL BLACK RED
SENDER
GREEN -
5mm RING -
FUEL
3 RED/ORANGE SENDER
8mm RING
RELAY 4
ORANGE BLACK/GREEN
BLACK +BLACK/ORANGE 5mm RING 7
5mm RING
ON SAME 5mm RING
14475E00 YELLOW +GREY (LINKED) BLACK/PURPLE ETR
ON SAME 8mm RING (LINKED) 5mm RING
PANEL SOLENOID
SPECIAL 2 OFF PURPLE

ON SAME 5mm RING
TACHO PLUG
5 1
SPIRABAND
SPIRABAND
RED
6mm RING
ALTERNATOR
CONN BOX (14431D00) STARTER MOTOR

WITH PLUG & SOCKET
SOLENOID (NEG)
1 2
3 PINK RED
5mm RING 5mm RING RED
FUSE
2 4 7 5mm RING
RED/ORANGE
12mm RING
RED BLACK/ORANGE +BLACK/PURPLE
STARTER MOTOR ON SAME 12mm RING (LINKED)
RED 12mm RING
12mm RING BLACK/GREY +BLACK/YELLOW
SOLENOID ON SAME 12mm RING (LINKED)
G
15324A00 Wiring Conduit layout

Battery/ Control Box H
15324A00 Battery Control Box

Battery Control Box H
BATTERY ARRANGEMENT
1 2 FIN 5004 Battery
2 2 O5189DOO Battery Clamp Angle
3 4 O5189DOO Battery Clamp Bar
4 8 M6 Nut
5 1 OOOOO34M Battery Lead Set
PLUG AND SOCKET CONNECTION BOX

7 1 405-607 24 Way Plug (Not Shown)
8 1 405-613 24 Way Socket
9 1 816-287 Wire Clamp Nut (Inside Connection Box)
10 1 SC 25G Coupler
11 1 330-4995 Conduit Connector
12 1 14585DOO Connection Box Mounting Bracket
13 1 14431DOO Connection Box
14 4 M5 X 16 Pan Head Screw(Connection Box)
15 4 M4 X 16 Pan Head Screw(Socket)
16 1 PAHD235 25mm Diameter Conduit
17 1 3P4358 Relay
18 2 7P7913 AV Mount
19 4 1/4" UNC Nut
20 4 1/4" Washer
15324A00 Battery Control Box

Miscelaneous I

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
15324A00 Miscellaneous
Change Level Information J
Section G Page17
Loom Changed From Spiral Band To Conduit Protection
Wire Colours Changed From Single To By Colour
Relay Moved From Engine to Plug and Socket Connection Bar
Please Refer To Change Level Wiring Diagrams
Canopy Section A Page 1/2

Right Hand Corner Panel Width Decreased From 320 Top 290 Width
On Door Aperture Side Item 10
Left Hand Corner Panel Width Decreased From 320 Top 290 Width
On Door Aperture Side Item 9
Door Width Increased From 975 To 1005 Item 5
Door Width Increased From 975 To 1005 Item 6
Upper Right Panel Increased From 984 To 1014 Item 7
Upper Left Panel Increased From 984 To 1014 Item 8
Please Quote Engine Serial Number, Page, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
Change Level
Wiring Engine Loom J
15059A00
Change level
Wiring Engine Loom J
15059A00
MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR
1 BLACK
BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
SENDER
PURPLE
CUT SCREEN WIRE BLUE OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522
CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC
2 PURPLE
17 PURPLE
ORANGE
16 5
BLACK
11 RACK
BLACK SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK
7
FUEL LEVEL
SENDER BLACK
6T3670
GASKET
514733
BLACK
15 3 4
GREEN
PINK
4 7
BLACK
RED
STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED
SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK
14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK
24 GREY ISOLATION SOLENOID

(ENERGISE TO RUN)
6 PINK
20 RED
BLACK
1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE
45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)
Change Level
PURPLE ORANGE
WATER
24v TERMINAL RAIL.
TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A LAMP TERMINAL 16A - FOR OIL COOLER
IG R I S
+ - ALL ABOVE SWITCHED BY IGNITION
I S
BROWN
ST
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
M PANEL BULB G
START
RED
BULLET BULB
BLACK
SWITCH F CONN LIGHTS
SEE DETAIL
ORANGE
ORANGE
ORANGE BLACK
ORANGE
RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW
PINK
FIXING
VOLTMETER CLAMP
TACHO
I S
ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
Wiring Control Panel
FUSE FUSE
G
BLACK
G A B
EARTH
BLACK
BLACK
ORANGE
GREY
ORANGE 24 WAY PLUG
BLACK
WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2
YELLOW
BLACK
BLACK 17
16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE OIL SWITCH
BLACK ETR
BLACK CUSTOMER EARTH
BLACK CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
4
BULLET WHITE WATER SENDER
RELAY ENERGISE F
20 A FUSE CONN
ORANGE RELAY ENERGISE
M M 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A RED IGNITION
14
18
25 mm DIA PMA 10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON 6
PANEL), AND ADD N/C SWITCH (24V 5A)
WARNING!! 20
VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
INCREASES!!
J
Change Level
Finning Branch Network - United Kingdom
Power Pack-Non CAT Parts Manual
OEM BL - PEGSON
OEM PART NO 2480-0043
OEM MODEL PremierTrak 1100x650
ENGINE MODEL C-9 230HP @ 1600RPM

(Incl. -3% Power Trim)
TRANSMISSION Transfluid HFO 314
SPECIFICATION CAH0017
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.
Finning works closely with your OEM manufacturer to provide a complete Power Pack for
the installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.
Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.
e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.
IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with

your local Caterpillar dealer. Failure to do so will result in extensive delays and
frustration while cover is established.
Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.
Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".
Your local Caterpillar dealer can be located using the website www.cat.com
Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index
Section
A. Canopy Enclosure 1 (Left Hand Side)
B. Canopy Enclosure 1 (Right Hand Side)
C. Engine Hardware 1 (Left Hand Side)
D. Engine Hardware 2 (Right Hand Side)
E. Base 1 (Left Hand Side)
F. Base 2 (Right Hand Side)
G. Air Cleaner System
H. Exhaust System
I. Wiring Loom / Instrument Panel Diagram 1
J. Change Level L
RADIATOR
Left and Right are denoted by viewing the Power

Shaft
Pack from the drive shaft. See diagram 1.
R
Section A
Canopy 1
CAH0017
1
2
2 8
1 1
1
7
4
5 1
8
Item No. Qty. Part No. Description

1 1 Left Hand Radiator Corner Panel
2 1 Radiator Roof Panel
3 1 Radiator Filler Cap Cover
4 1 Left Hand Lower Side Panel
5 1 Left Hand Corner Panel
6 1 Support Angle
7 1 Center Panel
8 1 Roof Lower Panel
9 1 Roof
10 2 Roof Hinge
11 1 Support Locking Bar
12 2 Gas Strut
13 1 Fuel Filler Cover
14 1 Isolator Cover
15 1 7N0718 Isolator
16 1 8H8648 Isolator Plate
17 1 114-4285 Label 'Isolator Key'
18 1 8N2694 Service Indicator (REF, Aircleaner)
CAH0017 Canopy 1
Section B
Canopy 2
CAH0017
4 1
3 2

1 1 Radiator Louver Panel
2 1 Right Hand Radiator Corner Panel
3 1 Right Hand Lower Side Panel
4 1 Right Hand Corner Panel
5 2 0000224EOO Label 'Welding Warning'
6 2 Handle
7 4 Handle End Stay
8 2 Catch Roof Retainer
9 4 Bolt
10 4 Nyloc Nut
11 6 Countersunk Screw
12 44 Bolt
13 44 Washer
14 50 Nyloc Nut
15 16 Bolt
16 16 Washer
CAH0017 Canopy 2
Section C
Engine Hardware 1
CAH0017
1 1 1 1
9 3 4 6 7
5 1
1
6 1
2
7 1
3
1 1
0
2 1
3 5

1 1 Pulley Spacer
2 1 Pulley
3 8 8T7950 Bolt
4 8 6V5839 Washer
5 1 Fan Spacer
6 1 4N2571 Fan
7 6 0L1352 Bolt
8 6 6V5839 Washer
9 1 Fan Guard
10 1 CAC Lower Pipe
11 1 7E8629 Hump Hose
12 2 144O367 Clamp
14 6 9X2201 Clamp
15 1 5P1471 Breather Pipe Length 300 CM
16 1 5P-6442 Vent Hose Length 70 CM
17 2 1P4278 Clamp
CAH0017 Engine Hardware 1

Section D
Engine Hardware 2
CAH0017
1 1 1
7 6 1
3
9
4 1
0
5 1
5
6 1
1 2
8
1
1
4
3 1
5

1 1 Radiator Support Frame
2 1 00000716E Radiator
3 1 CAC Upper Pipe
4 2 144O367 Clamp
6 2 144O367 Clamp
8 6 9X2201 Clamp
9 1 109-5351 2"-2 1/2" Adapter Hose
10 1 Upper Water Pipe
11 2 4N7431 Hose
12 1 8T6703 Clamp
13 1 Lower Water Pipe
14 1 4N7431 Hose
15 7 8T6675 Clamp
16 1 5P1251 Shunt Pipe Length 97 CM
17 2 8T4983 Clamp
18 1 HFO314 STD Transfluid HFO 314 BL-Pegson Supply
19 1 O5186EOO Clutch Support Plate
CAH0017 Engine Hardware 2

Section E
Base 1
CAH0017
6
5
7
1 8
9
1
1

1 1 Fuel Feed Pipe/Adapter
2 1 Fuel Return Pipe/Adapter
3 1 Socket 3/4" BSP
4 1 Plug 3/4 BSP
5 1 Filter Housing Bracket
6 1 OO216E1O Fuel Filter
7 1 OO215E1O Filler Cap
8 1 6T367O Fuel Sender (Modified To Suit)
9 1 O51-4733 Gasket
10 5 Screw
11 1 Kick Plate
CAH0017 Base 1
Section F
Base 2
CAH0017
6 8
4
5
9 3
7 1

1 1 Drain Socket 1 1/4" BSP
2 1 Drain Plug 1 1/4" BSP
3 1 Oil Drain Pipe
4 1 Water Drain Pipe
5 1 Valve Bank Bracket
6 1 Filter Housing Bracket
7 2 Pump Position Bracket
8 2 13411EOO Pump Support Bracket
9 4 Pump Tensioning Bolts
10 8 Bolt
11 8 Nyloc Nut
12 16 Washer
13 8 Washer
CAH0017 Base 2
Section G
Air Cleaner
CAH0017
16 1
5
11
1 12
10
2
7
3
8

1 1 6N8588 Hood Precleaner Assembly
2 1 1922072 Air Cleaner Group
3 1 Support Plate
4 4 Bolt
5 4 Washer
6 4 Nut
7 1 135-6261 6" Clamp
8 1 1W4877 6" - 5" Adapter
9 1 5P0599 5" Clamp
10 1 Air Cleaner Pipe
11 1 193-2781 4" Hose Elbow
12 2 5P0599 Clamp
Service Indicator Fittings REF. Canopy 1 Item 18
13 1 2N1287 Elbow
14 1 9X3821+9X2372 Hose Assembly
15 1 3S1099 Elbow
16 1 5L3233 Filter Fitting
17 1 8N2694 Service Indicator
18 1 5P1471 Hose Length 300 CM
19 2 8T6703 Clamp
CAH0017 Air Cleaner

Section H
Exhaust
CAH0017
10
1
11
2
7
3
8 4

1 1 4W9160 Clamp
2 1 Elbow Exhaust Modified
3 1 04533E1O Bellows 125 NB Single Assembly
4 2 04533E1O Clamp
5 1 Elbow Intermediate Exhaust
6 1 8H2758 Clamp
7 1 Muffler Assembly
8 1 Bracket
9 1 8H2758 Clamp
10 1 8S6782 Stack
11 1 Heat Shield
12 6 Bolt
13 6 Washer
14 1 05693OO Adapter Ejector Hose/Muffler
15 2 Bolt
16 1 Lagging Elbow
17 1 5P1471 Hose Length 600 CM
18 2 8T6703 Clamp
CAH0017 Exhaust
Section I
Battery
CAH0017
3
2
4

1 2 FIN 6010 Battery
2 1 Battery Clamp
3 2 05189D00 Battery Clamp Bar
4 8 Nut
CAH0017 Battery
Section I
Fuse Bracket
CAH0017
7 1
4
8
10
11

1 1 Fuse Bracket
2 3 Bolt
3 3 Washer
4 1 Face Plate
5 6 Bolt
6 6 Washer
7 1 7F8035 50 AMP Fuse
8 1 6T3643 15 AMP Breaker
9 1 SMM Connector
11 1 3E7294 105 AMP Breaker
12 1 125-1302 Relay
13 1 1W9070 Diode
CAH0017 Fuse Bracket

Section I
Control Panel
CAH0017
7 6 5 7
4 3 3 4
8
12
9
13
10
14
11
15
16 17

1 1 Control Panel Box
2 1 Control Panel
3 2 1 AMP Breaker
4 2 Breaker Holder
5 1 2N2371 Red Lamp
6 1 141-9228 Orange Lamp
7 2 7N5876 Bulb
8 1 133485O EMS Panel
9 1 110-7884 Scroll Switch
10 1 8D2676 PTO Up/Down Switch
12 1 8D2676 US / Metric Switch
13 1 3N5716 Maintenance Reset Switch
14 1 7CO685 Fuel Gauge
15 1 3EO156 Ignition Switch
16 1 5P8500 Key
17 1 9W1951 Engine Service Connector
18 1 7C3659 Terminal Strip 10 Way
19 1 3N5714 Relay
20 1 4W8787 Relay Base
CAH0017 Control Panel

Section I
Control Panel
CAH0017
CAH0017 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
25mm DIA PMA CONDUIT
HD16 -3 -96S
RED RED
3
HEATER C/B. ( C9 ONLY )
RED
BLACK
HEATER 4
RELAY
105A
TO FRONT
RED C9 ONLY PANEL
RED
CAH0017
1
324 - 65S2
CUSTOMER SUPPLY C/B. BLACK 2
RED
Engine Loom
60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED
(KEY 8H5306)
ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED
80A BLACK
RED
RED
UNSWITCHED
ORANGE
ECM SUPPLY C/B.
ELECTRONIC
ORANGE
EARTH STUD.
ORANGE
15A
RED
BLACK
SMMS PINK
YELLOW
BLACK
BLACK
RED
COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK WHITE (E452) DT04 - 3P
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B
BLACK / GREEN
RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW
1
CAH0017 Wiring
Section I
Section I
Link Lead
CAH0017
7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L
28 P
14 M
33 N
36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B
A
C
A C B
B
A C B 2 1
CAH0017 Wiring
Section J
Change Level
CAH0017
Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres
CAH0017 Change Level

Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk

Premiertrak 1100x650 Parts ENG

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Components Manual Issue .

Contents TOC & Section A

Section Identification T O C -1 Contents Section 9 T O C -10

Contents TOC & Section A T O C -2 Contents Section 10 , 11 & 12 T O C -11

Contents Section 1 T O C -3 About This Manual A -1

Contents Section 2 & 3 T O C -4 Safety first & Copyright A -2

Contents Section 4 T O C -5 Plant Handing A -3

Contents Section 5 T O C -6 Service Components A -4

Section 1 1 -1 Conveyor Rubber Items 1 -12

Upper & Lower Mid Section 1 -8

Feed Boot Internal Elevation 1 -9

Feed Boot External Elevation 1 -10

Tail Section 1 -11

Contents Section 2 & 3

Section 2 2-1 3306 & C9 Cat Parts 3 -8

Separator Installation 2-2 Manual Clutch Components 3 -9

Expanded Elevation 2-3 HFO Clutch Group 3 -10

Drive & Tension 2-4 HFO Clutch Components 3 -11

Section 3 3 -1 KSI Coupling Group 3 -12

Introduction 3 -2 Drive Pulley & Belts 3 -13

Powerpack & Manual Clutch 3 -4

Powerpack & Hydraulic Clutch 3 -5

3306 Powerpack Spares 3 -6

C9 Powerpack & Spares 3 -7

Section 4 4 -1 Jaw Adjustment 4 -13

Crusher Frame 4 -3 Toggle System 4 -14

Jawstock Rear 4 -4 Hold Down Bolt 4 -15

Jawstock Front 4 -5 Options 4 -16

Jaw Wedge Assembly 4 -6

Shaft Expanded View 4 -7

Spacers & Bearings 4 -8

Shaft Section Views 4 -9

Eccentric Shaft Parts 4 -10

Toggle Beam 4 -11

Jaw Adjustment 4 -12

Section 5 5 -1 Shafts 5 -12

Overview 5 -2 Bearing Mounting Assembly 5 -13

Main Frame 5 -3 Shaft Spacers & Body Joint 5 -14

Vibrating Unit Frame 5 -7

Vibrating Unit Drive End 5 -8

Vibrating Unit Drive End 5 -9

Vibrating Unit Gear End 5 -10

Vibrating Unit Gear End 5 -11

Section 6 6 -1 Alternative Components 6 -12

Dirt Conveyor Expanded View 6 -2

Extended Dirt Conveyor Tail Drum Drive 6 -8

Extended Dirt Conveyor Head Drum Drive 6 -9

Trough Rollers 6 -10

Head & Tail Drum Bearings 6 -11

Section 7 7 -1 Bank Valve 2550-9002 7 -12

Typical Hydraulic Circuit Diagram 7 -2 Bank Valve AX815/96 7 -13

H F O Hydraulic Circuit Diagram 7 -3 Options 7 -14

Hydraulic Circuit Parts 7 -4 Hoses :- C 9 Powerpack 7 -15

Hydraulic Tank 7 -5 Hoses :- C 9 Powerpack 7 -16

Hydraulic Components 7 -6 Hoses :- 3306 Powerpack 7 -17

Hydraulic Components 7 -7 Hoses :- 3306 Powerpack 7 -18

Hydraulic Components 7 -8 Steel Pipes & Hopper Hoses 7 -19

Bank Valves General Notes 7 -9 HFO Hoses 7 -20

Bank Valve 2550-9001 7 -10

Bank Valve 2550-9009 7 -11

Section 8 8 -1 R R C Components 8 -12

Control Box 8 -2 R R C Components 8 -13

Control Panel Front 8 -3 R R C Components 8 -14