FAILURE ANALYSIS REPORT

Owner: PT DARMA HENWA TBK Project/Site: ACP (Asam Asam Coal Project)
Reported By Abrissal Sanusi Date: Thu, 21 May 2020
Equipment Number DT2317 Model: Komatsu HD465-7
Serial Number Unit 15525 HM Unit: 24,567.3 Hours

Component Information:
Component Description: Hose Suction Hydraulic Component P/N: 07260-25820
Date Component Install 16 October 2015 Date Component 20 May 2020
Fail/Remove
Mach Hrs Install 17,131.0 Hours Mach Hrs Removed 24,567.3 Hours
Component Life/Hrs 7,436.3 Hours Engine Serial Number 611279
WO Number 678170 Status of Component Broken
Dealer/Supplier PT United Tractors Component S/N -

Document Support Required:

NO DESCRIPTION Y/N COMMENTS

Component Installation/Commissioning Report
1 N
component fitted
2 Data Logging Unit (Download Data) N
3 Photo of component fail & Filter Cut Y
4 Repair & Maintenance History N
5 SOS report & Action taken/Feedback N
Initial service report after 50 hrs or 100 hrs
6 N
operation
7 Performance test Report (PM Clinic, TA2 etc) N

8 Last Component Change Out (CCO) report N

9 PCR Report N
10 Warranty Claim N

11 Payload data N

12 QA report/ pre start check report/P2H N

PM service work order sheet before component
13 N
failure (2 period before)

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 FAILURE ANALYSIS REPORT
Background:
Pada hari rabu, 21 May 2020, pada pukul 09:28 WITA mendapat laporan kebocoran hose hydraulic. Tim mekanik segera
melakukan pengecekan terhadap kesesuaian laporan & actual kerusakan

Description/condition of the equipment found during inspection (Facts of the Damage):

Hasil dari inspeksi, ditemukan beberapa defects, diantaranya :
1. Hose suction hydraulic tank torn
2. Scratch pada piping akibat desakan material

Root cause of the Failure:

Kerusakan pada hose berawal dari tinggi nya material tanah undulasi sehingga mendorong atau mendesak pipe
hydraulic yang terhubung dengan rubber hose coupling. Desakan yang kuat & cepat ini mengakibatkan sobekan pada
bagian dalam hose & meramabat ke luar, sehingga terjadi sobekan besar sehingga mengakibatkan ceceran oil
hydraulic mengkontaminasi

Corrective Action Required:

1. Lakukan perbaikan area kerja untuk meminimalisir unit melintasi jalan lembek berlumpur, sehingga
meminimalisir unit amblas atau melewati area lembek yang berpotensi unit amblas & piping terdorong
material tanah

Failure Parts:

Part Number Description Component Group Qty Remarks

07260-25820 Hose Hydraulic system 1 EA Broken

Responsibility Job Repair by:

OEM

Dealer

Darma Henwa

Report Prepare by : Abrissal Sanusi Checked by:

Reliability Engineer Maint. Superintendent

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ATTACHMENT

Scracth of soil material

General view of actual sites

Lowest dimension = 56 cm

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 FAILURE ANALYSIS REPORT

Technical drawing & part number – Part book

After Torn / Crack

Force

Actual images of hose suction hydraulic

Kerusakan berupa sobelkan pada hose suction hydraulic berawal dari crack pada bagian dalam kemudian merambat ke sisi luar,
sebagai akibat desakan dari dorongan piping

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 FAILURE ANALYSIS REPORT

Actual length measurement of hose suction hydraulic

Actual wide diameter measurement of hose suction hydraulic

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Initiation Crack

After Crack

Final torn

After Crack

General view of hose suction hydraulic Details torn / crack

After Crack

General details view of hose suction hydraulic

Kondisi general / keseluruhan daripada fisik hose tidak ditemukan kondisi fatigue crack. Crack yang terjadi hanya after crack atau
crack yang muncul setelah mendapat desakan oleh piping

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 FAILURE ANALYSIS REPORT

Last replacement

Technical 3D drawing model, details with material

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 FAILURE ANALYSIS REPORT

Weakest area of failure, with safety factor (SF = 3.26)

Displacement around 1.9 cm

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 FAILURE ANALYSIS REPORT

Actual form after forced by pipe

Highest forced at rubber around 100 kg

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REVISI 02
Dokumen Tidak Terkendali Jika Dicetak