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Idesa Parque Científico Tecnológico 33203 Gijón Ref Nº: 2/942-100A C/Profesor Potter Nº 105
Idesa Parque Científico Tecnológico 33203 Gijón Ref Nº: 2/942-100A C/Profesor Potter Nº 105
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CONTENTS
1. INTRODUCTION. OBJECT
6. STANDARDS
6.1 Base materials (for pressure parts)
6.1.1. Harmonised standards
6.1.2. Particular material appraisal
6.1.3. European approval of materials
7. MATERIALS
7.1 General concepts
7.2 Mechanical properties
7.3 Welding Materials
8. DESIGN
8.1 Calculation method
8.2 Allowable stresses
8.3 Stress level
8.4 Pressure of hydrostatic test
8.5 Calculations
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13.MANUFACTURER’S INSTRUCTIONS
ANNEX 1.CALCULATIONS
ANNEX 2.DRAWINGS
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1. INTRODUCTION. OBJECT
The purpose of this documentation is to carry out a design examination and a assessment of
conformity of an equipment made up of a pressure device , within the scope of the European
Directive 97/23/CE passed on the 29th of May, 1997 (adopted in Spain by virtue of the RD 769/1999
transposed on the 7th of May).
As the maximum allowable pressure (PS) in the equipment, which is herein-below described, is
higher than 0.5 bar, it is included within the scope of application of the above-mentioned Directive, in
accordance with section 1, subsection 1 of said Directive.
It is not included within the exclusions of application mentioned in section 1, subsection 3. Thus, the
Directive may be applicable to this case.
This equipment is designed to be installed in NORWAY. Therefore, all the working and design
conditions fulfill the requirements specified in the NORWAY Regulations.
NOTE:
At the end of the summary of this dossier, there is an indication table which shows the relationship
of the different sections of Annex I of the Directive 97/23/CE (essential safety risks) and the
chapters of this dossier where each of them is specified.
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The pressure vessel is mainly made up of a cylindrical body and two heads (refer to the drawings
attached to the dossier), with the following characteristics:
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In accordance with chapter 1 of Annex I of the Directive, equipment is designed, manufactured and
controlled in such way that the vessel safety is guaranteed under reasonably-expected conditions and
in accordance with the manufacturer’s instructions.
With the purpose of reducing the risks derived from the cases mentioned above, a product has been
designed, taking into account the following concepts:
a) Increase/ Dicrease of pressure
- The installation of safeties pressure devices on the equipment shall be enough in order to
assure that the equipment will work in the conditions of pressure for which the equipment
was designed. See annex 4.
- In case of the equipment is working out of design pressure condition, there are a risk of
mechanical breakage.
b) Increase/Dicrease of temperature
- The installation of safeties temperature devices on the equipment shall be enough in order
to assure that the equipment will work in the conditions of pressure for which the
equipment was designed. See annex 4.
- In case of the equipment is working out of design temperature condition, there are a risk of
mechanical breakage.
c) Increase/Dicrease of flow
- The increase/Dicrease of the flow inside the equipment does not have any direct
consequence over the equipment, indirectly can carry out an increase/Dicrease of
pressure/temperature, in which case the previous points a and b must be considered.
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The existence of residual hazards is not considered, because the persons who are going to be in
charge of controlling this equipment are qualified for performing said works.
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4.5 SUMMARY
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Equipment is designed to bear the loads corresponding to the expected usage, and specifically, those
mentioned in the Directive, Annex 1, subsection. 2.2.1. For this purpose, the actions to be taken into
account are herein-below defined:
This will be the maximum inside pressure at which the equipment may work. Therefore, all the
necessary elements must be forecasted in order to guarantee that a higher value will not be achieved.
Said elements are the pressure devices which controls the opening and closure of the different
pressure control valves installed in the entrance lines.
Static pressure, caused by the liquid column, (both during operation as well as during test
performance) is taken into account for design purposes.
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6.- STANDARDS
The flanges used for pressure equipment are SA-350 LF2 Cl.1
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EN10028-3 /
P-355 NL2 / SA-333 Gr.6 Nozzle necks
ASTM
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7.- MATERIALS
7.1 GENERAL CONCEPTS
Only those materials which are under pressure conditions and those which may compromise the
safety of the facilities are the object of calculation and standards.
All the materials under pressure conditions (shell, heads and nozzles) must be supported their
corresponding certificates according to a determined specification (Annex 1, point 4.3). When the
materials’ supplier has a quality assurance system already certified by a recognised Authority,
certificates may agree with the EN 10204 3.1 standard; in other cases, they must agree with the type:
3.2 of the same standard. In annex 3 of this document, the specifications of the materials to be used
are shown.
Besides, all the materials under pressure must be identified (Annex 1, point 3.1.5), so tracing
capability is thus guaranteed.
Materials used for this project fulfil the safety requirements which are equivalent to those mentioned
in Annex I, point 7 of the PED 97/23/CE, according to PD5500 2012 ED
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8.- DESIGN
8.1 CALCULATION METHOD
According to the Directive (Annex I, point 2.2.2), the design of the equipment will be based on a
calculation method (Annex I, point 2.2.3), without being necessary to complete it with an
experimental method.
For the calculation, it will be used a high prestige design code of pressure equipment, providing the
proper safety margins. The following code is chosen:
shall be agreed between the purchaser and manufacturer for each pressure containing
component of the vessel.
A component is defined as a part of pressure equipment which can be considered as an
individual item for the purpose of calculation.
Vessel Category: --
Pt = 25,1 bar
8.5 CALCULATIONS
Calculations are carried out based on the design code chosen (PD5500 2012 ED )
The calculations performed and results are shown in Annex 1 of this document.
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The valves and other equipment which may be connected to the equipment are not part of this
conformity assessment. These elements will be defined and supplied by the customer, and their
evaluation will be made during the design process of the whole facility, after the manufacturing and
supply of the equipment.
In general, all the valves to be supplied for the equipment must be:
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As it has previously been said in section 7, the materials to be shall must not be then considerably
modified by the manufacturing processes to be used or, in other words, the manufacturing processes
used should not considerably modify the properties of the materials and, specifically, the elongation
and impact values specified in the Directive and indicated in subsection 7.1.
Steel transformation is carried out by means of forming, drawing, oxi-cutting and mechanising
procedures
In the Annexes, the manufacturing procedures are shown.
Preparation of the components (Annex 1, point 3.1.1) will be carried out in such a way that they do
not cause any defect or break on the pieces, or changes of the mechanical characteristics, which may
affect safety.
Manufacturing processes expected in the deposit do not imply any changes of the material properties
which may cause the equipment integrity to be in danger. Therefore, no heat treatment will be applied
(Annex 1, point 3.1.4).
As it has already been explained in subsection 7.1, materials under pressure conditions must be duly
marked ( to assure the traceability). During manufacturing processes, such identification will be kept
so that the complete traceability of these elements may be carried out.
They will be carried out by qualified personnel and by approved procedures. Both personnel and
procedures must be approved by an independent qualified Authority (notified body or independent
third party by a Member State and published in the Official Bulletin of the European Community in
order to fulfil the requirement about pressure equipment, established in the Directive) for the pressure
equipment of the II, III and IV categories.
When the manufacturing process has finished, each equipment will have to undergo a hydrostatic test
at the pressure defined in paragraph 8.
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By using the proper coating, the equipment will be protected against external aggressive agents.
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11.1 WELDING
All tests to carry out are addressed in inspection points program I.P.P. Nº: 2/942-100A
11.2 VERIFICATION
* Final inspection: visual verification and control of the documents, as per IPP. For those aspects
which are not possible to be verified at the end of the manufacturing process of the equipment, a
verification during the process will be carried out.
*Test: the equipment will have to undergo a pressure test, as it is so specified in section 10.2
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CE Marking CE
Ts (Min./Max.) -10 / 70 ºC
Fluid group 2
Volume (V) 119700 L
Empty weight 26,036 Tn
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Directive states that the manufacturer will provide the following information regarding instructions:
* Whenever it is necessary, instructions regarding assembly, commissioning, usage and
maintenance, prepared by the manufacturer. All these activities must be performed in accordance
with said instructions (Annex I, point 1.1 and 3.4A).
* Specifications about the existing risks which are not eliminated in the design and manufacturing
(Annex I, point 1.2).
* If it is known or expected, the possible wrong usage of the equipment (Annex I, points 1.3 and
3.4c).
* If any, the characteristics which are essential for the life of the equipment, such as theoretical
corrosion tolerance, number of fatigue cycles,....(Annex I, point 2.2.3).
Considering the analysis of risks and characteristics of the equipment –both mentioned in this dossier-
and taking into account that the handling of the equipment is going to be carried out by qualified
personnel, it is not necessary to issue instructions regarding its installation or handling.
Nevertheless, useful indications are included in Annex 4 (according to the Directive, section 4, point
2, they are written in the language used in the country of destination).
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A table by means of which the sections of Annex I of the Directive (essential safety risks) may be
related with the different sections of this document, is herein-below included.
2 Design
2.1 Safety coefficients 8.2
2.2.1 Design for the intended use 5
2.2.2 Calculation method 8.1
2.2.3(a) Safety factor. Design by formula, analysis or fracture mechanics 8.2
2.2.3(b) Resistance. Calculation pressures, calculation temperature, stresses, 5.1, 5.2, 7.1,
characteristics of materials, joint factors,forseeable degradation mechanisms, 8.2, 8.5, 13
instructions to features wich are relevant to the life of equipment
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2.12 External fire 3
3 Manufacturing
3.1.1 Preparation of components parts 10
3.1.2 Permanent joints and adjacent zones 10.1
3.1.3 Non-destructive tests 10.2, 8.4, 11
3.1.4 Heat treatment 10
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ANNEX 1. CALCULATIONS