WELCOME

AFD 2.0 Module

Training
Chapter phases

Theoretical Practical
Introduction Instructions Summary
exercise exercise

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of the handout as well

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Dispenser Technologies: Evolution

AFD 1.0
AFD 1.5 &
“Advanced Function ActivDispense CoRe
Dispenser” AFD 1.6

2001 2009 2014 2017

2015
“ActivCash”

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AFD 2.0 CoRe: Long Term Assignment
System opportunities

ActivCash AFD ActivDispense AFD 2.0 CoRe CMDv4 CMDv5

CS 8x8 CS 55xx CS 280 DN

New Systems
Opteva 4xx, 5xx, 7xx, 8x8 Diebold 55xx, 75xx
Project: 1000267: (Australia) Production Cut-in Project ID: 940 Project: TBD

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AFD – T/SOP

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AFD – T/SOP

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AFD – T/SOP

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Chapter outline

• Function principle
• Main parts
• Theory of operation

• Removal and replacement

• Position adjustment
• Troubleshooting

• Summary, documentation
• Parts compatibility

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Function Principle

The ActivDispense is a presenter type dispenser. It picks currency or other dispensable

media from dispense cassettes, stacks the media, and transports the stack of media to
the consumer through a slot in the fascia of the terminal
It can present media, retract and dump it if not taken
There is a Front Load and Rear Load ActivDispense module
Front Load and Rear Load Transports have Short and Long versions
The cassette options include
Convenient or Secure currency cassettes
Convenient, Secure, or Bin divert cassettes
To gain full access to the module, a blue latch is used

Blue latch
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ActivDispense Module Main Parts

Transport
Module

Stacker
Reject/retract Module
Cassette

Picker
Modules

Media Cassette

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ActivDispense Module Main Parts

2 types of
Transport
Module:
F/L or R/L

2 types of
Stacker
Picker Module:
Module F/L or R/L

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AFD 2.0 CoRe Dispenser

- Dispense to Present ( Cash Out)

- Dump during Dispense

- Complete Dispense Operation

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ActivDispense Module Function Principle
Pushplate

Exit shutter Transport module

Exit sensor Stacker sensor

Tray Stacker module
Bill stop

Feed module 1.

Feed module 2.
Transport belts

Feed module 3.
Adjustable
mounting tray

Feed module 4.

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Function Principle: Operation Routines 1.

Picking and stacking – Firmware reads the cassette coding. Feed Modules pick the
requested amount of notes from cassettes. Restack/reject routines may occur. Largest
banknotes picked first, smallest last. Notes placed in the Stacker Module, into the tray.
Stacker sensor counts the number of arriving notes, FW compares it with the number of
picked notes.
Present – Well prepared notes in the Stacker Tray are presented by Host command
through the Transport Module. Notes are considered as vulnerable from this point.
Re-present – If customer does not take the presented notes after Timer (05) expires or
the default 32 seconds, notes are re-presented several times.
Restore – After a successful Present operation, the Transport and Stacker Module
returns back to idle position, which is Stacking.

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Function Principle: Operation Routines 2.

Retract – If customer does not remove (all) notes after timeout and re-present attempts,
the notes are retracted behind the shutter, than placed into the Retract compartment of
the Reject/Retract cassette.
Reject – During Picking sequence, if the dimensions, or number of picked notes is not
OK even after a Restack/Recovery attempt, notes are Rejected and placed into the Divert
compartment of the Reject/Retract cassette.
Dump – Host can decide to Dump the note stack in the Stacker Tray any time. It is
placed into the Divert compartment of the Reject/Retract cassette.
Divert – During dispenser self tests and diagnostic tests, the module picks some single
notes from the Feed Modules and places them into the Divert compartment of the
Reject/Retract cassette.

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Function Principle: Picking & Stacking

1. Notes picked by Feed Modules

2. Notes counted by Stacker sensor
3. Notes placed into Stacker Tray

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Function Principle: Presenting
Stack pushed w/ pushplate and
Tray lifted up. Stack will be pushed Stack presented by belts only
belts until exit sensor blocked
w/pushplate towards shutter Shutter closes on top of notes
Belts & pushplate stops
If not taken re-presented
Shutter opens

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AFD 2.0 CoRe Dispenser

Presenter / Transport Module

Stacker

Cassette

Control Board – CCA

( Circuit Card Assembly)

Feed Module / Picker

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ActivDispense vs. AFD 2.0 CoRe – Main differences

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ActivDispense Removal Lab

Remove the ActivDispense Modules from the ATM

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ActivDispense Module Position Adjustment

After re-installing the dispenser, adjust its mounting tray so, when the safe door is closed,
the exit shutter is not pushed by the ATM fascia
Ensure the gap between the AFD front plate and the ATM fascia is minimum of 0.5mm
and maximum 1 mm
Interference, stress between the
dispenser front plate and the fascia can
cause shutter problems

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ActivDispense Troubleshooting
Troubleshooting steps:
Ask the custodian about the issue
Go to T/Sop
Check if you have EFC code -->EFC reference table
Pull out AD
Visually inspect AD
Do a Reset test, listen to the sound, visually monitor Reset sequence
Do a Self test
Perform detailed tests: Motor, shutter, Dispense

Sensor Recalibration
The transport and stacker sensors must be calibrated if any of the following sub-assembly are
replaced.
• Transport sub-assembly
• Stacker sub-assembly
• Control CCA
Sensors are calibrated using the appropriate diagnostics.
NOTE : The sensors must be clean and unblocked before calibration.

Use this EFC code reference table for troubleshooting AFD problems

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ActivDispense and AFD 2.0 Summary

Current ActivDispense module:

2-high or 4-high
SFL, LFL, SRL, LRL Transports
FL and RL Stackers

New AFD 2.0 Core module:

2-high, 4-high, 4-high
SFL, LFL, SRL, LRL Transports
1 common Stacker

Secure (tamper indicating) or Convenience Media Cassettes

Secure, Convenient Reject/Retract

Cassette or simple divert Bin

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Documentation

Online Techical Documentation links Links to the documents in PDF format

ActivDispense On-site Repair Manual ActivDispense On-site Repair Manual

ActivDispense Media Supply Cassette ActivDispense Media Supply Cassette

On-site Repair Manual On-site Repair Manual

ActivDispense Plastic Divert/Retract Cassette On- ActivDispense Plastic Divert/Retract Cassette On-
site Repair Manual site Repair Manual

ActivDispense Operating Guide ActivDispense Operating Guide

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Subassemblies and Compatibility BU-IB2151

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Complete ActivDispense Module Preventive Maintenance
Perform all PM tasks listed in Picker,
Stacker and Transport Module sections
Additionally, on R/L ActivDispense units
check the vertical belts. If you see any
cracks or cuts on one of them, replace
all 3 of them
Vacuum all accumulated dust from the
ActivDispense module
Check the ActivDispense cable
retractor, USB and Power cabling for
proper routing and connection
Check all cabling inside safe. They may interfere with the ActivDispense module vertical
section
Check the horizontal position of the ActivDispense. Adjust if necessary.

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