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2012 Mazda6 Workshop Manual*

Mazda6 Service Highlights


2012 Service Highlights
2011 Service Highlights
2010 Service Highlights
2009 Service Highlights

Mazda6 Wiring Diagram and Workshop Manual


Wiring Diagram

General Information
Wiring Diagram (HTML/Flash format. Browser security settings may need to be adjusted)

Mazda6 Workshop Manual


Workshop Manual

General Information
Engine
Suspension
Driveline/Axle
Brakes
Transmission/Transaxle
Steering
HVAC
Restraints
Body and Accessories

2009-2013 Mazda6 Bodyshop Manual


Body Shop Manual

Engine/Transmission Rebuild Manuals


MZR 2.5L
FS5A-EL
AY6A-EL
G66M-R

*No major changes were made from 2009-2012

What's New for 2012


The Mazda 6 cruises into 2012 with no significant changes.

What's New for 2011


For 2011, the Mazda 6 receives minor updates.

What's New for 2010


Coming off a complete redesign just last year, the 2010 Mazda 6 sees little in the way of
change.

What's New for 2009


The completely redesigned 2009 Mazda 6 boasts upsized dimensions and powertrains that put it
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on par with segment leaders, yet it largely retains its distinctive fun-to-drive character.

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W or k sh op M a n u a l - Ge n e r a l I n for m a t ion
2 0 1 2 - M a zda 6

Ge n e r a l I n for m a t ion

VEH I CLE I D EN TI FI CATI ON N UM BER ( VI N ) COD E


VEH I CLE I D EN TI FI CATI ON N UM BER ( VI N )
H OW TO USE TH I S M AN UAL
UN I TS
SERVI CE CAUTI ON S
I N STALLATI ON OF RAD I O SYSTEM
ELECTRI CAL SYSTEM
JACKI N G POSI TI ON S, VEH I CLE LI FT ( 2 SUPPORTS) AN D SAFETY STAN D ( RI GI D RACK) POSI TI ON S
TOW I N G
I D EN TI FI CATI ON N UM BER LOCATI ON S
SAE STAN D ARD S
ABBREVI ATI ON S
PRE- D ELI VERY I N SPECTI ON
SCH ED ULED M AI N TEN AN CE

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W or k sh op M a n u a l - En gin e
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZR 2 .5 ]


M ON I TORI N G SYSTEM AN D CON TROL SYSTEM D EVI CE RELATI ON SH I P CH ART [ M ZR 2 .5 ]
OBD - I I PEN D I N G TROUBLE COD E [ M ZR 2 .5 ]
OBD - I I FREEZE FRAM E D ATA [ M ZR 2 .5 ]
OBD - I I ON - BOARD SYSTEM READ I N ESS TEST [ M ZR 2 .5 ]
OBD - I I READ / CLEAR D I AGN OSTI C TEST RESULTS [ M ZR 2 .5 ]
OBD - I I PARAM ETER I D EN TI FI CATI ON ( PI D ) ACCESS [ M ZR 2 .5 ]
ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ]
AFTER REPAI R PROCED URE [ M ZR 2 .5 ]
KOEO/ KOER SELF TEST [ M ZR 2 .5 ]
OBD - I I D RI VE M OD E [ M ZR 2 .5 ]
D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZR 2 .5 ]
D TC TABLE [ M ZR 2 .5 ]
D TC P0 0 1 1 :0 0 [ M ZR 2 .5 ]
D TC P0 0 1 2 :0 0 [ M ZR 2 .5 ]
D TC P0 0 1 6 :0 0 [ M ZR 2 .5 ]
D TC P0 0 3 0 :0 0 [ M ZR 2 .5 ]
D TC P0 0 3 1 :0 0 [ M ZR 2 .5 ]
D TC P0 0 3 2 :0 0 [ M ZR 2 .5 ]
D TC P0 0 3 7 :0 0 [ M ZR 2 .5 ]
D TC P0 0 3 8 :0 0 [ M ZR 2 .5 ]
D TC P0 0 5 3 :0 0 [ M ZR 2 .5 ]
D TC P0 0 5 4 :0 0 [ M ZR 2 .5 ]
D TC P0 0 6 9 :0 0 [ M ZR 2 .5 ]
D TC P0 1 0 1 :0 0 [ M ZR 2 .5 ]
D TC P0 1 0 2 :0 0 [ M ZR 2 .5 ]
D TC P0 1 0 3 :0 0 [ M ZR 2 .5 ]
D TC P0 1 0 7 :0 0 [ M ZR 2 .5 ]
D TC P0 1 0 8 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 1 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 2 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 3 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 6 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 7 :0 0 [ M ZR 2 .5 ]
D TC P0 1 1 8 :0 0 [ M ZR 2 .5 ]
D TC P0 1 2 2 :0 0 [ M ZR 2 .5 ]
D TC P0 1 2 3 :0 0 [ M ZR 2 .5 ]
D TC P0 1 2 5 :0 0 [ M ZR 2 .5 ]
D TC P0 1 2 6 :0 0 , P0 1 2 8 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 0 :0 0 [ M ZR 2 .5 ]

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D TC P0 1 3 1 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 2 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 3 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 4 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 7 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 8 :0 0 [ M ZR 2 .5 ]
D TC P0 1 3 9 :0 0 [ M ZR 2 .5 ]
D TC P0 1 4 0 :0 0 [ M ZR 2 .5 ]
D TC P0 1 7 1 :0 0 [ M ZR 2 .5 ]
D TC P0 1 7 2 :0 0 [ M ZR 2 .5 ]
D TC P0 2 2 2 :0 0 [ M ZR 2 .5 ]
D TC P0 2 2 3 :0 0 [ M ZR 2 .5 ]
D TC P0 3 0 0 :0 0 [ M ZR 2 .5 ]
D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 [ M ZR 2 .5 ]
D TC P0 3 2 7 :0 0 [ M ZR 2 .5 ]
D TC P0 3 2 8 :0 0 [ M ZR 2 .5 ]
D TC P0 3 3 5 :0 0 [ M ZR 2 .5 ]
D TC P0 3 4 0 :0 0 [ M ZR 2 .5 ]
D TC P0 4 0 1 :0 0 [ M ZR 2 .5 ]
D TC P0 4 0 3 :0 0 [ M ZR 2 .5 ]
D TC P0 4 2 1 :0 0 [ M ZR 2 .5 ]
D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0 [ M ZR 2 .5 ]
D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ]
D TC P0 4 4 6 :0 0 [ M ZR 2 .5 ]
D TC P0 4 5 1 :0 0 [ M ZR 2 .5 ]
D TC P0 4 5 2 :0 0 [ M ZR 2 .5 ]
D TC P0 4 5 3 :0 0 [ M ZR 2 .5 ]
D TC P0 4 5 4 :0 0 [ M ZR 2 .5 ]
D TC P0 4 5 7 :0 0 [ M ZR 2 .5 ]
D TC P0 4 6 0 :0 0 [ M ZR 2 .5 ]
D TC P0 4 6 1 :0 0 [ M ZR 2 .5 ]
D TC P0 4 6 2 :0 0 [ M ZR 2 .5 ]
D TC P0 4 6 3 :0 0 [ M ZR 2 .5 ]
D TC P0 4 8 0 :0 0 [ M ZR 2 .5 ]
D TC P0 5 0 0 :0 0 [ M ZR 2 .5 ]
D TC P0 5 0 5 :0 0 [ M ZR 2 .5 ]
D TC P0 5 0 6 :0 0 [ M ZR 2 .5 ]
D TC P0 5 0 7 :0 0 [ M ZR 2 .5 ]
D TC P0 5 0 A:0 0 [ M ZR 2 .5 ]
D TC P0 5 0 B:0 0 [ M ZR 2 .5 ]
D TC P0 5 5 0 :0 0 [ M ZR 2 .5 ]
D TC P0 5 7 1 :0 0 [ M ZR 2 .5 ]
D TC P0 5 7 9 :0 0 [ M ZR 2 .5 ]
D TC P0 5 8 1 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 0 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 1 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 2 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 4 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 6 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 7 :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0 [ M ZR 2 .5 ]
D TC P0 6 0 B:0 0 [ M ZR 2 .5 ]
D TC P0 6 1 0 :0 0 [ M ZR 2 .5 ]
D TC P0 6 1 B:0 0 [ M ZR 2 .5 ]
D TC P0 6 1 F:0 0 [ M ZR 2 .5 ]
D TC P0 6 3 8 :0 0 [ M ZR 2 .5 ]
D TC P0 6 4 D :0 0 [ M ZR 2 .5 ]

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D TC P0 6 6 1 :0 0 [ M ZR 2 .5 ]
D TC P0 6 6 2 :0 0 [ M ZR 2 .5 ]
D TC P0 6 8 5 :0 0 [ M ZR 2 .5 ]
D TC P0 6 B8 :0 0 [ M ZR 2 .5 ]
D TC P0 7 0 3 :0 0 [ M ZR 2 .5 ]
D TC P0 7 0 4 :0 0 [ M ZR 2 .5 ]
D TC P0 8 5 0 :0 0 [ M ZR 2 .5 ]
D TC P1 2 6 0 :0 0 [ M ZR 2 .5 ]
D TC P1 4 4 A:0 0 [ M ZR 2 .5 ]
D TC P1 4 5 0 :0 0 [ M ZR 2 .5 ]
D TC P1 6 7 4 :0 0 [ M ZR 2 .5 ]
D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ]
D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ]
D TC P2 0 9 6 :0 0 [ M ZR 2 .5 ]
D TC P2 0 0 4 :0 0 [ M ZR 2 .5 ]
D TC P2 0 0 6 :0 0 [ M ZR 2 .5 ]
D TC P2 0 0 9 :0 0 [ M ZR 2 .5 ]
D TC P2 0 1 0 :0 0 [ M ZR 2 .5 ]
D TC P2 0 1 6 :0 0 [ M ZR 2 .5 ]
D TC P2 0 1 7 :0 0 [ M ZR 2 .5 ]
D TC P2 0 9 7 :0 0 [ M ZR 2 .5 ]
D TC P2 1 0 0 :0 0 [ M ZR 2 .5 ]
D TC P2 1 0 1 :0 0 [ M ZR 2 .5 ]
D TC P2 1 0 5 :0 0 [ M ZR 2 .5 ]
D TC P2 1 0 7 :0 0 [ M ZR 2 .5 ]
D TC P2 1 0 8 :0 0 [ M ZR 2 .5 ]
D TC P2 1 1 0 :0 0 [ M ZR 2 .5 ]
D TC P2 1 1 9 :0 0 [ M ZR 2 .5 ]
D TC P2 1 2 2 :0 0 [ M ZR 2 .5 ]
D TC P2 1 2 3 :0 0 [ M ZR 2 .5 ]
D TC P2 1 2 7 :0 0 [ M ZR 2 .5 ]
D TC P2 1 2 8 :0 0 [ M ZR 2 .5 ]
D TC P2 1 3 5 :0 0 [ M ZR 2 .5 ]
D TC P2 1 3 8 :0 0 [ M ZR 2 .5 ]
D TC P2 2 2 8 :0 0 [ M ZR 2 .5 ]
D TC P2 2 2 9 :0 0 [ M ZR 2 .5 ]
D TC P2 2 3 7 :0 0 [ M ZR 2 .5 ]
D TC P2 2 4 3 :0 0 [ M ZR 2 .5 ]
D TC P2 2 5 1 :0 0 [ M ZR 2 .5 ]
D TC P2 2 9 9 :0 0 [ M ZR 2 .5 ]
D TC P2 5 0 2 :0 0 [ M ZR 2 .5 ]
D TC P2 5 0 3 :0 0 [ M ZR 2 .5 ]
D TC P2 5 0 4 :0 0 [ M ZR 2 .5 ]
D TC P2 5 0 7 :0 0 [ M ZR 2 .5 ]
D TC P2 6 0 F:0 0 [ M ZR 2 .5 ]
D TC P2 6 1 0 :0 0 [ M ZR 2 .5 ]
D TC U3 0 0 0 :4 1 [ M ZR 2 .5 ]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZI 3 .7 V6 ]


FOREW ORD [ M ZI 3 .7 V6 ]
ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ]
AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ]
KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ]
OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ]
D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZI 3 .7 V6 ]

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D TC TABLE [ M ZI 3 .7 V6 ]
D TC P0 0 1 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 1 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 1 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 1 6 :0 0 , P0 0 1 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 2 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 2 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 2 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 4 0 :0 0 , P0 0 4 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 0 6 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 0 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 0 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 0 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 1 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 1 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 1 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 1 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 1 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 2 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 2 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 2 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 A:0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 C:0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 3 E:0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 4 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 4 A:0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 0 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 1 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 1 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 2 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 2 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 3 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 2 9 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 0 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 1 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 2 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 2 5 :0 0 [ M ZI 3 .7 V6 ]

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D TC P0 3 3 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 4 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , P0 3 5 3 :0 0 , P0 3 5 4 :0 0 , P0 3 5 5 :0 0 , P0 3 5 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 2 0 :0 0 , P0 4 3 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 4 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 4 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 5 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 5 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 5 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 5 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 5 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 6 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 6 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 6 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 6 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 4 8 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 A:0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 B:0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 0 E:0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 3 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 3 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 6 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 6 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 7 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 5 8 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 0 B:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 1 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 1 A:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 1 B:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 1 C:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 2 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 2 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 2 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 2 F:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 4 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 4 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 4 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 [ M ZI 3 .7 V6 ]

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D TC P0 6 5 B:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 8 A:0 0 [ M ZI 3 .7 V6 ]
D TC P0 6 B8 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 0 0 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 1 0 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 1 2 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 1 2 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 1 5 E:0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 6 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 8 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 8 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 8 A:0 0 [ M ZI 3 .7 V6 ]
D TC P1 2 9 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 3 3 6 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 3 9 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 4 4 A:0 0 [ M ZI 3 .7 V6 ]
D TC P1 4 5 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 4 6 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 5 0 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 5 7 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 3 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 3 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 3 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 4 6 :0 0 , P1 6 4 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 4 A:0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 4 B:0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 5 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 6 7 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P1 7 0 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 0 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 0 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 1 1 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 1 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 2 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 2 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 2 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 2 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 3 5 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 3 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 1 9 A:0 0 , P2 1 9 B:0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 3 7 :0 0 , P2 2 4 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 4 3 :0 0 , P2 2 4 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 5 1 :0 0 , P2 2 5 4 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 2 9 9 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 6 0 F:0 0 [ M ZI 3 .7 V6 ]
D TC P2 6 1 0 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 6 2 7 :0 0 [ M ZI 3 .7 V6 ]
D TC P2 6 3 0 :0 0 [ M ZI 3 .7 V6 ]

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D TC U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2 [ M ZI 3 .7 V6 ]
D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 [ M ZI 3 .7 V6 ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G W I RI N G D I AGRAM [ M ZR 2 .5 ]


FOREW ORD [ M ZR 2 .5 ]
SYM PTOM D I AGN OSTI C I N D EX [ M ZR 2 .5 ]
CON TROL SYSTEM D EVI CE AN D CON TROL RELATI ON SH I P CH ART [ M ZR 2 .5 ]
QUI CK D I AGN OSTI C CH ART [ M ZR 2 .5 ]
N O.1 M ELTI N G OF M AI N OR OTH ER FUSES [ M ZR 2 .5 ]
N O.2 M I L I LLUM I N ATES [ M ZR 2 .5 ]
N O.3 W I LL N OT CRAN K [ M ZR 2 .5 ]
N O.4 H ARD TO START/ LON G CRAN K/ ERRATI C START/ ERRATI C CRAN K [ M ZR 2 .5 ]
N O.5 EN GI N E STALLS- AFTER START/ AT I D LE [ M ZR 2 .5 ]
N O.6 CRAN KS N ORM ALLY BUT W I LL N OT START [ M ZR 2 .5 ]
N O.7 SLOW RETURN TO I D LE [ M ZR 2 .5 ]
N O.8 EN GI N E RUN S ROUGH / ROLLI N G I D LE [ M ZR 2 .5 ]
N O.9 FAST I D LE/ RUN S ON [ M ZR 2 .5 ]
N O.1 0 LOW I D LE/ STALLS D URI N G D ECELERATI ON [ M ZR 2 .5 ]
N O.1 1 EN GI N E STALLS/ QUI TS, EN GI N E RUN S ROUGH , M I SSES, BUCK/ JERK, H ESI TATI ON / STUM BLE, SURGES
[ M ZR 2 .5 ]
N O.1 2 LACK/ LOSS OF POW ER - ACCELERATI ON / CRUI SE [ M ZR 2 .5 ]
N O.1 3 KN OCKI N G/ PI N GI N G- ACCELERATI ON / CRUI SE [ M ZR 2 .5 ]
N O.1 4 POOR FUEL ECON OM Y [ M ZR 2 .5 ]
N O.1 5 EM I SSI ON COM PLI AN CE [ M ZR 2 .5 ]
N O.1 6 H I GH OI L CON SUM PTI ON / LEAKAGE [ M ZR 2 .5 ]
N O.1 7 COOLI N G SYSTEM CON CERN S- OVERH EATI N G [ M ZR 2 .5 ]
N O.1 8 COOLI N G SYSTEM CON CERN S- RUN S COLD [ M ZR 2 .5 ]
N O.1 9 EXH AUST SM OKE [ M ZR 2 .5 ]
N O.2 0 FUEL OD OR ( I N EN GI N E COM PARTM EN T) [ M ZR 2 .5 ]
N O.2 1 EN GI N E N OI SE [ M ZR 2 .5 ]
N O.2 2 VI BRATI ON CON CERN S ( EN GI N E) [ M ZR 2 .5 ]
N O.2 3 A/ C D OES N OT W ORK SUFFI CI EN TLY [ M ZR 2 .5 ]
N O.2 4 A/ C I S ALW AYS ON OR A/ C COM PRESSOR RUN S CON TI N UOUSLY [ M ZR 2 .5 ]
N O.2 5 A/ C I S N OT CUT OFF UN D ER W I D E OPEN TH ROTTLE CON D I TI ON S [ M ZR 2 .5 ]
N O.2 6 EXH AUST SULPH UR SM ELL [ M ZR 2 .5 ]
N O.2 7 FUEL REFI LL CON CERN S [ M ZR 2 .5 ]
N O.2 8 FUEL FI LLI N G SH UT OFF CON CERN S [ M ZR 2 .5 ]
N O.2 9 SPARK PLUG CON D I TI ON [ M ZR 2 .5 ]
I N TERM I TTEN T CON CERN TROUBLESH OOTI N G [ M ZR 2 .5 ]
EN GI N E CON TROL SYSTEM OPERATI ON I N SPECTI ON [ M ZR 2 .5 ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G W I RI N G D I AGRAM [ M ZI 3 .7 V6 ]


FOREW ORD [ M ZI 3 .7 V6 ]
SYM PTOM D I AGN OSTI C I N D EX [ M ZI 3 .7 V6 ]
QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ]
N O.1 M ELTI N G OF M AI N OR OTH ER FUSES [ M ZI 3 .7 V6 ]
N O.2 M I L I LLUM I N ATES [ M ZI 3 .7 V6 ]
N O.3 W I LL N OT CRAN K [ M ZI 3 .7 V6 ]
N O.4 H ARD TO START/ LON G CRAN K/ ERRATI C START/ ERRATI C CRAN K [ M ZI 3 .7 V6 ]
N O.5 EN GI N E STALLS- AFTER START/ AT I D LE [ M ZI 3 .7 V6 ]
N O.6 CRAN KS N ORM ALLY BUT W I LL N OT START [ M ZI 3 .7 V6 ]
N O.7 SLOW RETURN TO I D LE [ M ZI 3 .7 V6 ]
N O.8 EN GI N E RUN S ROUGH / ROLLI N G I D LE [ M ZI 3 .7 V6 ]
N O.9 FAST I D LE/ RUN S ON [ M ZI 3 .7 V6 ]

cardiagn.com
N O.1 0 LOW I D LE/ STALLS D URI N G D ECELERATI ON [ M ZI 3 .7 V6 ]
N O.1 1 EN GI N E STALLS/ QUI TS, EN GI N E RUN S ROUGH , M I SSES, BUCK/ JERK, H ESI TATI ON / STUM BLE, SURGES
[ M ZI 3 .7 V6 ]
N O.1 2 LACK/ LOSS OF POW ER - ACCELERATI ON / CRUI SE [ M ZI 3 .7 V6 ]
N O.1 3 KN OCKI N G/ PI N GI N G- ACCELERATI ON / CRUI SE [ M ZI 3 .7 V6 ]
N O.1 4 POOR FUEL ECON OM Y [ M ZI 3 .7 V6 ]
N O.1 5 EM I SSI ON COM PLI AN CE [ M ZI 3 .7 V6 ]
N O.1 6 H I GH OI L CON SUM PTI ON / LEAKAGE [ M ZI 3 .7 V6 ]
N O.1 7 COOLI N G SYSTEM CON CERN S- OVERH EATI N G [ M ZI 3 .7 V6 ]
N O.1 8 COOLI N G SYSTEM CON CERN S- RUN S COLD [ M ZI 3 .7 V6 ]
N O.1 9 EXH AUST SM OKE [ M ZI 3 .7 V6 ]
N O.2 0 FUEL OD OR ( I N EN GI N E COM PARTM EN T) [ M ZI 3 .7 V6 ]
N O.2 1 EN GI N E N OI SE [ M ZI 3 .7 V6 ]
N O.2 2 VI BRATI ON CON CERN S ( EN GI N E) [ M ZI 3 .7 V6 ]
N O.2 3 A/ C D OES N OT W ORK SUFFI CI EN TLY [ M ZI 3 .7 V6 ]
N O.2 4 A/ C I S ALW AYS ON OR A/ C COM PRESSOR RUN S CON TI N UOUSLY [ M ZI 3 .7 V6 ]
N O.2 5 A/ C D OES N OT CUT OFF UN D ER W I D E OPEN TH ROTTLE CON D I TI ON S [ M ZI 3 .7 V6 ]
N O.2 6 EXH AUST SULPH UR SM ELL [ M ZI 3 .7 V6 ]
N O.2 7 FUEL REFI LL CON CERN S [ M ZI 3 .7 V6 ]
N O.2 8 FUEL FI LLI N G SH UT OFF CON CERN S [ M ZI 3 .7 V6 ]
N O.2 9 SPARK PLUG CON D I TI ON [ M ZI 3 .7 V6 ]
I N TERM I TTEN T CON CERN TROUBLESH OOTI N G [ M ZI 3 .7 V6 ]
EN GI N E CON TROL SYSTEM OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ]

M e ch a n ica l

EN GI N E LOCATI ON I N D EX [ M ZR 2 .5 ]
EN GI N E TUN E- UP [ M ZR 2 .5 ]
PLUG H OLE PLATE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
D RI VE BELT I N SPECTI ON [ M ZR 2 .5 ]
D RI VE BELT REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
D RI VE BELT AUTO TEN SI ON ER I N SPECTI ON [ M ZR 2 .5 ]
VALVE CLEARAN CE I N SPECTI ON [ M ZR 2 .5 ]
VALVE CLEARAN CE AD JUSTM EN T [ M ZR 2 .5 ]
COM PRESSI ON I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE VALVE TI M I N G ACTUATOR I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE VALVE TI M I N G ACTUATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZR 2 .5 ]
OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
CYLI N D ER H EAD GASKET REPLACEM EN T [ M ZR 2 .5 ]
FRON T OI L SEAL REPLACEM EN T [ M ZR 2 .5 ]
REAR OI L SEAL REPLACEM EN T [ M ZR 2 .5 ]
EN GI N E REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
EN GI N E D I SASSEM BLY/ ASSEM BLY [ M ZR 2 .5 ]

M e ch a n ica l

EN GI N E LOCATI ON I N D EX [ M ZI 3 .7 V6 ]
EN GI N E TUN E- UP [ M ZI 3 .7 V6 ]
EN GI N E COVER REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
D RI VE BELT I N SPECTI ON [ M ZI 3 .7 V6 ]
D RI VE BELT REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
D RI VE BELT AUTO TEN SI ON ER I N SPECTI ON [ M ZI 3 .7 V6 ]
VALVE CLEARAN CE I N SPECTI ON / AD JUSTM EN T [ M ZI 3 .7 V6 ]
COM PRESSI ON I N SPECTI ON [ M ZI 3 .7 V6 ]
VARI ABLE VALVE TI M I N G ACTUATOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZI 3 .7 V6 ]

cardiagn.com
OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
CYLI N D ER H EAD GASKET REPLACEM EN T [ M ZI 3 .7 V6 ]
FRON T OI L SEAL REPLACEM EN T [ M ZI 3 .7 V6 ]
REAR OI L SEAL REPLACEM EN T [ M ZI 3 .7 V6 ]
EN GI N E REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
EN GI N E D I SASSEM BLY/ ASSEM BLY [ M ZI 3 .7 V6 ]

Lu br ica t ion

LUBRI CATI ON SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


EN GI N E OI L LEVEL I N SPECTI ON [ M ZR 2 .5 ]
EN GI N E OI L REPLACEM EN T [ M ZR 2 .5 ]
OI L FI LTER REPLACEM EN T [ M ZR 2 .5 ]
OI L PRESSURE I N SPECTI ON [ M ZR 2 .5 ]
OI L COOLER REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
OI L PAN REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
OI L PUM P REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]

Lu br ica t ion

LUBRI CATI ON SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


EN GI N E OI L LEVEL I N SPECTI ON [ M ZI 3 .7 V6 ]
EN GI N E OI L REPLACEM EN T [ M ZI 3 .7 V6 ]
OI L FI LTER REPLACEM EN T [ M ZI 3 .7 V6 ]
OI L PRESSURE I N SPECTI ON [ M ZI 3 .7 V6 ]
OI L PAN REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
OI L PUM P REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]

Coolin g Syst e m

COOLI N G SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


COOLI N G SYSTEM SERVI CE W ARN I N GS [ M ZR 2 .5 ]
EN GI N E COOLAN T LEVEL I N SPECTI ON [ M ZR 2 .5 ]
EN GI N E COOLAN T REPLACEM EN T [ M ZR 2 .5 ]
EN GI N E COOLAN T PROTECTI ON I N SPECTI ON [ M ZR 2 .5 ]
EN GI N E COOLAN T LEAKAGE I N SPECTI ON [ M ZR 2 .5 ]
COOLI N G SYSTEM CAP I N SPECTI ON [ M ZR 2 .5 ]
COOLAN T RESERVE TAN K REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
RAD I ATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
TH ERM OSTAT REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
TH ERM OSTAT I N SPECTI ON [ M ZR 2 .5 ]
W ATER PUM P REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
COOLI N G FAN M OTOR I N SPECTI ON [ M ZR 2 .5 ]
FAN CON TROL M OD ULE I N SPECTI ON [ M ZR 2 .5 ]

Coolin g Syst e m

COOLI N G SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


COOLI N G SYSTEM SERVI CE W ARN I N GS [ M ZI 3 .7 V6 ]
EN GI N E COOLAN T LEVEL I N SPECTI ON [ M ZI 3 .7 V6 ]
EN GI N E COOLAN T REPLACEM EN T [ M ZI 3 .7 V6 ]
EN GI N E COOLAN T PROTECTI ON I N SPECTI ON [ M ZI 3 .7 V6 ]
EN GI N E COOLAN T LEAKAGE I N SPECTI ON [ M ZI 3 .7 V6 ]
COOLI N G SYSTEM CAP I N SPECTI ON [ M ZI 3 .7 V6 ]
COOLAN T RESERVE TAN K REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
RAD I ATOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
TH ERM OSTAT REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]

cardiagn.com
TH ERM OSTAT I N SPECTI ON [ M ZI 3 .7 V6 ]
W ATER PUM P REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
COOLI N G FAN M OTOR I N SPECTI ON [ M ZI 3 .7 V6 ]
FAN CON TROL M OD ULE I N SPECTI ON [ M ZI 3 .7 V6 ]

I n - Ta k e Air Syst e m

I N TAKE- AI R SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


I N TAKE- AI R SYSTEM VACUUM H OSE ROUTI N G D I AGRAM [ M ZR 2 .5 ]
I N TAKE- AI R SYSTEM D I AGRAM [ M ZR 2 .5 ]
I N TAKE M AN I FOLD VACUUM I N SPECTI ON [ M ZR 2 .5 ]
I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
AI R CLEAN ER ELEM EN T I N SPECTI ON [ M ZR 2 .5 ]
TH ROTTLE BOD Y I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE I N TAKE AI R SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE TUM BLE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE I N TAKE AI R SH UTTER VALVE ACTUATOR I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR I N SPECTI ON [ M ZR 2 .5 ]
ACCELERATOR PED AL REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]

I n - Ta k e Air Syst e m

I N TAKE- AI R SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


I N TAKE- AI R SYSTEM VACUUM H OSE ROUTI N G D I AGRAM [ M ZI 3 .7 V6 ]
I N TAKE- AI R SYSTEM D I AGRAM [ M ZI 3 .7 V6 ]
I N TAKE M AN I FOLD VACUUM I N SPECTI ON [ M ZI 3 .7 V6 ]
I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
AI R CLEAN ER ELEM EN T I N SPECTI ON [ M ZI 3 .7 V6 ]
TH ROTTLE BOD Y I N SPECTI ON [ M ZI 3 .7 V6 ]
ACCELERATOR PED AL REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]

Fu e l Syst e m

FUEL SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


FUEL SYSTEM FLOW D I AGRAM [ M ZR 2 .5 ]
BEFORE SERVI CE PRECAUTI ON [ M ZR 2 .5 ]
AFTER SERVI CE PRECAUTI ON [ M ZR 2 .5 ]
FUEL LI N E PRESSURE I N SPECTI ON [ M ZR 2 .5 ]
FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FUEL TAN K I N SPECTI ON [ M ZR 2 .5 ]
N ON - RETURN VALVE I N SPECTI ON [ M ZR 2 .5 ]
FUEL PUM P UN I T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FUEL PUM P UN I T D I SASSEM BLY/ ASSEM BLY [ M ZR 2 .5 ]
FUEL PUM P UN I T I N SPECTI ON [ M ZR 2 .5 ]
QUI CK RELEASE CON N ECTOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FUEL I N JECTOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FUEL I N JECTOR I N SPECTI ON [ M ZR 2 .5 ]

Fu e l Syst e m

FUEL SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


FUEL SYSTEM D I AGRAM [ M ZI 3 .7 V6 ]
BEFORE SERVI CE PRECAUTI ON [ M ZI 3 .7 V6 ]
AFTER SERVI CE PRECAUTI ON [ M ZI 3 .7 V6 ]
FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7 V6 ]
FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
FUEL TAN K I N SPECTI ON [ M ZI 3 .7 V6 ]
N ON - RETURN VALVE I N SPECTI ON [ M ZI 3 .7 V6 ]

cardiagn.com
FUEL PUM P UN I T REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
FUEL PUM P UN I T D I SASSEM BLY/ ASSEM BLY [ M ZI 3 .7 V6 ]
FUEL PUM P UN I T I N SPECTI ON [ M ZI 3 .7 V6 ]
ELECTRON I C FUEL PUM P RELAY REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
QUI CK RELEASE CON N ECTOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
FUEL I N JECTOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ]

Ex h a u st Syst e m

EXH AUST SYSTEM I N SPECTI ON [ M ZR 2 .5 ]


EXH AUST SYSTEM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]

Ex h a u st Syst e m

EXH AUST SYSTEM I N SPECTI ON [ M ZI 3 .7 V6 ]


EXH AUST SYSTEM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]

Em ission Syst e m

EM I SSI ON SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


EM I SSI ON SYSTEM D I AGRAM [ M ZR 2 .5 ]
FUEL- FI LLER CAP I N SPECTI ON [ M ZR 2 .5 ]
PURGE SOLEN OI D VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ]
EGR VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
EGR VALVE I N SPECTI ON [ M ZR 2 .5 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) VALVE I N SPECTI ON [ M ZR 2 .5 ]
ROLLOVER VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
ROLLOVER VALVE I N SPECTI ON [ M ZR 2 .5 ]
FUEL SH UT - OFF VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FUEL SH UT - OFF VALVE I N SPECTI ON [ M ZR 2 .5 ]
QUI CK RELEASE CON N ECTOR ( EM I SSI ON SYSTEM ) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
EVAPORATI VE CH AM BER REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
EVAPORATI VE CH AM BER I N SPECTI ON [ M ZR 2 .5 ]
CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T I N SPECTI ON [ M ZR
2 .5 ]

Em ission Syst e m

EM I SSI ON SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


EM I SSI ON SYSTEM D I AGRAM [ M ZI 3 .7 V6 ]
FUEL- FI LLER CAP I N SPECTI ON [ M ZI 3 .7 V6 ]
PURGE SOLEN OI D VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZI 3 .7 V6 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) VALVE I N SPECTI ON [ M ZI 3 .7 V6 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) FI TTI N G I N SPECTI ON [ M ZI 3 .7 V6 ]
POSI TI VE CRAN KCASE VEN TI LATI ON ( PCV) FI TTI N G REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
ROLLOVER VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
ROLLOVER VALVE I N SPECTI ON [ M ZI 3 .7 V6 ]
FUEL SH UT - OFF VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
FUEL SH UT - OFF VALVE I N SPECTI ON [ M ZI 3 .7 V6 ]
QUI CK RELEASE CON N ECTOR ( EM I SSI ON SYSTEM ) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
EVAPORATI VE CH AM BER REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
EVAPORATI VE CH AM BER I N SPECTI ON [ M ZI 3 .7 V6 ]

cardiagn.com
CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T I N SPECTI ON [ M ZI 3 .7
V6 ]

Ch a r gin g Syst e m

CH ARGI N G SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


BATTERY REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
BATTERY I N SPECTI ON [ M ZR 2 .5 ]
BATTERY RECH ARGI N G [ M ZR 2 .5 ]
GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ]
GEN ERATOR D I SASSEM BLY/ ASSEM BLY [ M ZR 2 .5 ]

Ch a r gin g Syst e m

CH ARGI N G SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


BATTERY REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
BATTERY I N SPECTI ON [ M ZI 3 .7 V6 ]
BATTERY RECH ARGI N G [ M ZI 3 .7 V6 ]
GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ]
GEN ERATOR D I SASSEM BLY/ ASSEM BLY [ M ZI 3 .7 V6 ]

I gn it ion Syst e m

I GN I TI ON SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]
I GN I TI ON COI L REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
I GN I TI ON COI L I N SPECTI ON [ M ZR 2 .5 ]
SPARK PLUG REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
SPARK PLUG I N SPECTI ON [ M ZR 2 .5 ]

I gn it ion Syst e m

I GN I TI ON SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]
I GN I TI ON COI L REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
I GN I TI ON COI L I N SPECTI ON [ M ZI 3 .7 V6 ]
SPARK PLUG REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
SPARK PLUG I N SPECTI ON [ M ZI 3 .7 V6 ]

St a r t in g Syst e m

STARTI N G SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


STARTER REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
STARTER I N SPECTI ON [ M ZR 2 .5 ]
STARTER D I SASSEM BLY/ ASSEM BLY [ M ZR 2 .5 ]
STARTER I N TERLOCK SW I TCH I N SPECTI ON [ M ZR 2 .5 ]

St a r t in g Syst e m

STARTI N G SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


STARTER REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
STARTER I N SPECTI ON [ M ZI 3 .7 V6 ]
STARTER D I SASSEM BLY/ ASSEM BLY [ M ZI 3 .7 V6 ]

Cr u ise Con t r ol Syst e m

CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZR 2 .5 ]

cardiagn.com
Cr u ise Con t r ol Syst e m

CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ]

Con t r ol Syst e m

CON TROL SYSTEM LOCATI ON I N D EX [ M ZR 2 .5 ]


CON TROL SYSTEM D I AGRAM [ M ZR 2 .5 ]
CON TROL SYSTEM W I RI N G D I AGRAM [ M ZR 2 .5 ]
PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
PCM I N SPECTI ON [ M ZR 2 .5 ]
PCM CON FI GURATI ON [ M ZR 2 .5 ]
CLUTCH PED AL POSI TI ON ( CPP) SW I TCH I N SPECTI ON [ M ZR 2 .5 ]
N EUTRAL SW I TCH I N SPECTI ON [ M ZR 2 .5 ]
POW ER STEERI N G PRESSURE ( PSP) SW I TCH I N SPECTI ON [ M ZR 2 .5 ]
VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
I N TAKE AI R TEM PERATURE ( I AT) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
BAROM ETRI C PRESSURE ( BARO) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
BAROM ETRI C PRESSURE ( BARO) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
AI R FUEL RATI O ( A/ F) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
H EATED OXYGEN SEN SOR ( H O2 S) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON [ M ZR 2 .5 ]
CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
CRAN KSH AFT POSI TI ON ( CKP) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
CAM SH AFT POSI TI ON ( CM P) SEN SOR I N SPECTI ON [ M ZR 2 .5 ]
KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZR 2 .5 ]
FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZR 2 .5 ]

Con t r ol Syst e m

CON TROL SYSTEM LOCATI ON I N D EX [ M ZI 3 .7 V6 ]


CON TROL SYSTEM D I AGRAM [ M ZI 3 .7 V6 ]
CON TROL SYSTEM W I RI N G D I AGRAM [ M ZI 3 .7 V6 ]
PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
PCM I N SPECTI ON [ M ZI 3 .7 V6 ]
PCM CON FI GURATI ON [ M ZI 3 .7 V6 ]
POW ER STEERI N G PRESSURE ( PSP) SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ]
M ASS AI R FLOW ( M AF) / I N TAKE AI R TEM PERATURE ( I AT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
I N TAKE AI R TEM PERATURE ( I AT) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
AI R FUEL RATI O ( A/ F) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
H EATED OXYGEN SEN SOR ( H O2 S) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON [ M ZI 3 .7 V6 ]
CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
CRAN KSH AFT POSI TI ON ( CKP) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]

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CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
CAM SH AFT POSI TI ON ( CM P) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZI 3 .7 V6 ]
CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]
FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ]

Te ch n ica l D a t a

EN GI N E TECH N I CAL D ATA [ M ZR 2 .5 ]

Te ch n ica l D a t a

EN GI N E TECH N I CAL D ATA [ M ZI 3 .7 V6 ]

M a in t e n a n ce / Se r vice Tools

EN GI N E SST [ M ZR 2 .5 ]

M a in t e n a n ce / Se r vice Tools

EN GI N E SST [ M ZI 3 .7 V6 ]

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W or k sh op M a n u a l - Su spe n sion
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

TI RE PRESSURE M ON I TORI N G SYSTEM ( TPM S) W I RI N G D I AGRAM


TI RE PRESSURE M ON I TORI N G SYSTEM ( TPM S) ON - BOARD D I AGN OSI S
M ALFUN CTI ON I N G W H EEL UN I T I D EN TI FI CATI ON
D TC C0 0 7 7 :0 0
D TC C2 0 1 1 :4 9 / C2 0 1 2 :4 9 / C2 0 1 3 :4 9 / C2 0 1 4 :4 9
D TC C2 0 1 1 :8 7 / C2 0 1 2 :8 7 / C2 0 1 3 :8 7 / C2 0 1 4 :8 7
D TC U0 1 2 7 :0 0
D TC U0 3 0 0 :0 0
D TC U3 0 0 0 :4 2

Sym pt om Tr ou ble sh oot in g

SYSTEM W I RI N G D I AGRAM
FOREW ORD
PRECAUTI ON
SYM PTOM TROUBLESH OOTI N G
N O.1 TPM S W ARN I N G LI GH T I LLUM I N ATES CON TI N UOUSLY
N O.2 TPM S W ARN I N G LI GH T ( LOW PRESSURE W ARN I N G) I LLUM I N ATES AFTER EN GI N E START AN D TURN S OFF
AFTER D RI VI N G FOR PERI OD OF TI M E
N O.3 W H EEL UN I T I D REGI STRATI ON CAN N OT BE PERFORM ED ( TPM S W ARN I N G LI GH T FLASH ES)

Ge n e r a l Pr oce du r e s

GEN ERAL PROCED URES ( SUSPEN SI ON )

W h e e l Align m e n t

W H EEL ALI GN M EN T PRE- I N SPECTI ON


FRON T W H EEL ALI GN M EN T
REAR W H EEL ALI GN M EN T

W h e e l An d Tir e s

W H EEL AN D TI RE SPECI FI CATI ON


W H EEL AN D TI RE SPECI FI CATI ON [ Ge n e r a l ( L.H .D .) spe cs.]
W H EEL BALAN CE AD JUSTM EN T
TI RE PRESSURE AD JUSTM EN T ( W I TH TPM S)
W H EEL UN I T I D REGI STRATI ON
W H EEL UN I T REM OVAL/ I N STALLATI ON

Fr on t Su spe n sion

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FRON T SUSPEN SI ON LOCATI ON I N D EX
FRON T SH OCK ABSORBER AN D COI L SPRI N G REM OVAL/ I N STALLATI ON
FRON T SH OCK ABSORBER AN D COI L SPRI N G D I SASSEM BLY/ ASSEM BLY
FRON T SH OCK ABSORBER I N SPECTI ON
FRON T SH OCK ABSORBER D I SPOSAL
FRON T UPPER ARM REM OVAL/ I N STALLATI ON
FRON T UPPER ARM I N SPECTI ON
FRON T LOW ER ARM REM OVAL/ I N STALLATI ON
FRON T LOW ER ARM I N SPECTI ON
FRON T STABI LI ZER REM OVAL/ I N STALLATI ON
FRON T STABI LI ZER CON TROL LI N K I N SPECTI ON
FRON T CROSSM EM BER REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
FRON T CROSSM EM BER REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
TRAN SVERSE M EM BER REM OVAL/ I N STALLATI ON

Re a r Su spe n sion

REAR SUSPEN SI ON LOCATI ON I N D EX


REAR SH OCK ABSORBER REM OVAL/ I N STALLATI ON
REAR SH OCK ABSORBER I N SPECTI ON
REAR SH OCK ABSORBER D I SPOSAL
REAR COI L SPRI N G REM OVAL/ I N STALLATI ON
REAR LOW ER ARM REM OVAL/ I N STALLATI ON
REAR UPPER ARM REM OVAL/ I N STALLATI ON
REAR TRAI LI N G LI N K REM OVAL/ I N STALLATI ON
REAR LATERAL LI N K REM OVAL/ I N STALLATI ON
REAR STABI LI ZER REM OVAL/ I N STALLATI ON
REAR STABI LI ZER CON TROL LI N K I N SPECTI ON
REAR CROSSM EM BER REM OVAL/ I N STALLATI ON

Te ch n ica l D a t a

SUSPEN SI ON TECH N I CAL D ATA


SUSPEN SI ON TECH N I CAL D ATA [ Ge n e r a l ( L.H .D .) spe cs.]

M a in t e n a n ce / Se r vice Tools

SUSPEN SI ON

cardiagn.com
W or k sh op M a n u a l - D r ive Lin e / Ax le
2 0 1 2 - M a zda 6

Ge n e r a l Pr oce du r e s

GEN ERAL PROCED URES ( FRON T AN D REAR AXLES)

Fr on t Ax le

FRON T AXLE LOCATI ON I N D EX


W H EEL H UB, STEERI N G KN UCKLE I N SPECTI ON
W H EEL H UB, STEERI N G KN UCKLE REM OVAL/ I N STALLATI ON
W H EEL H UB, STEERI N G KN UCKLE D I SASSEM BLY/ ASSEM BLY
FRON T W H EEL H UB BOLT REPLACEM EN T

Re a r Ax le

REAR AXLE LOCATI ON I N D EX


W H EEL H UB COM PON EN T I N SPECTI ON
W H EEL H UB COM PON EN T REM OVAL/ I N STALLATI ON
REAR W H EEL H UB BOLT REPLACEM EN T

D r ive Sh a ft

D RI VE SH AFT LOCATI ON I N D EX
D RI VE SH AFT I N SPECTI ON
D RI VE SH AFT REM OVAL/ I N STALLATI ON
D RI VE SH AFT ( TRI POD JOI N T) D I SASSEM BLY/ ASSEM BLY
D RI VE SH AFT ( D OUBLE OFFSET JOI N T) D I SASSEM BLY/ ASSEM BLY
JOI N T SH AFT I N SPECTI ON
JOI N T SH AFT REM OVAL/ I N STALLATI ON
JOI N T SH AFT D I SASSEM BLY [ M ZR 2 .5 ]
JOI N T SH AFT D I SASSEM BLY [ M ZI 3 .7 V6 ]
JOI N T SH AFT ASSEM BLY [ M ZR 2 .5 ]
JOI N T SH AFT ASSEM BLY [ M ZI 3 .7 V6 ]

Te ch n ica l D a t a

D RI VELI N E/ AXLE TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

D RI VELI N E/ AXLE SST

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W or k sh op M a n u a l - Br a k e s
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

D YN AM I C STABI LI TY CON TROL SYSTEM W I RI N G D I AGRAM [ D YN AM I C STABI LI TY CON TROL ( D SC) ]


ON - BOARD D I AGN OSI S [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 0 1 :0 1 / C0 0 0 3 :0 1 / C0 0 1 0 :0 1 / C0 0 1 1 :0 1 / C0 0 1 4 :0 1 / C0 0 1 5 :0 1 / C0 0 1 8 :0 1 / C0 0 1 9 :0 1 / C0 0 1 C:0 1 / C0 0 1 D :0 1 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 2 0 :0 1 / C0 0 2 0 :1 1 / C0 0 2 0 :1 3 / C0 0 2 0 :1 6 / C0 0 2 0 :1 C/ C0 0 2 0 :7 1 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 3 1 :0 1 / C0 0 3 1 :1 3 / C0 0 3 4 :0 1 / C0 0 3 4 :1 3 / C0 0 3 7 :0 1 / C0 0 3 7 :1 3 / C0 0 3 A:0 1 / C0 0 3 A:1 3 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 3 1 :2 3 / C0 0 3 1 :2 7 / C0 0 3 1 :6 2 / C0 0 3 4 :2 3 / C0 0 3 4 :2 7 / C0 0 3 4 :6 2 / C0 0 3 7 :2 3 / C0 0 3 7 :2 7 / C0 0 3 7 :6 2 / C0 0 3 A:2 3 / C0 0 3 A:2 7 / C0 0 3 A:6 2 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 4 0 :1 3 / C0 0 4 0 :6 4 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 4 4 :1 4 / C0 0 4 4 :1 C/ C0 0 4 4 :6 5 / C0 0 4 4 :6 6 / C0 0 4 4 :6 7 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 5 1 :5 4 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC
C0 0 6 1 :2 8 / C0 0 6 1 :6 2 / C0 0 6 2 :2 7 / C0 0 6 2 :2 8 / C0 0 6 2 :2 9 / C0 0 6 2 :6 2 / C0 0 6 2 :6 5 / C0 0 6 3 :2 7 / C0 0 6 3 :2 8 / C0 0 6 3 :6 1 / C0 0 6 3 :6 2 / C0 0 6 A:6 1 / C1 A9 7 :2 7 / C1 A9 7 :2 8 / C1 A9 7 :2 9 / C1 A9 8 :2 7 / C1 A9 8 :2 8 / C1 A9 8 :2 9
[ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C0 0 8 9 :1 1 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C1 1 3 7 :6 4 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC C1 A7 7 :1 2 / C1 A7 7 :1 3 / C1 A7 7 :1 6 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U0 0 2 8 :8 7 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U0 4 0 1 :0 0 / U0 4 0 1 :6 8 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U0 4 0 2 :0 0 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U0 4 2 2 :0 0 / U0 4 2 2 :2 8 / U0 4 2 2 :6 4 / U0 4 2 2 :8 6 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U0 4 2 3 :2 9 / U0 4 2 3 :7 B [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U2 1 0 0 :0 0 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U3 0 0 0 :4 A [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U3 0 0 0 :9 6 [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
D TC U3 0 0 3 :1 6 / U3 0 0 3 :1 7 / U3 0 0 3 :1 C [ D YN AM I C STABI LI TY CON TROL ( D SC) ]

Sym pt om Tr ou ble sh oot in g

SYSTEM W I RI N G D I AGRAM [ D YN AM I C STABI LI TY CON TROL ( D SC) ]


FOREW ORD [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
PRECAUTI ON [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
SYM PTOM TROUBLESH OOTI N G [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
N O.1 AN Y OF TH E FOLLOW I N G LI GH TS D O N OT I LLUM I N ATE W I TH SW I TCH TH E I GN I TI ON TO ON : ( ABS W ARN I N G LI GH T, BRAKE SYSTEM W ARN I N G LI GH T, D SC I N D I CATOR LI GH T AN D / OR
D SC OFF LI GH T) [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
N O.2 AN Y OF TH E FOLLOW I N G LI GH TS STAY ON : ( ABS W ARN I N G LI GH T, BRAKE SYSTEM W ARN I N G LI GH T, D SC I N D I CATOR LI GH T AN D / OR D SC OFF LI GH T) [ D YN AM I C STABI LI TY CON TROL
( D SC) ]
N O.3 TH ERE I S A M ALFUN CTI ON I N TH E SYSTEM EVEN TH OUGH ABS W ARN I N G LI GH T, BRAKE SYSTEM W ARN I N G LI GH T, D SC I N D I CATOR LI GH T AN D D SC OFF LI GH T D O N OT I LLUM I N ATE
[ D YN AM I C STABI LI TY CON TROL ( D SC) ]
N O.4 ABS OR TCS* 1 OPERATES FREQUEN TLY/ TCS D OES N OT W ORK CORRECTLY * 1 : D SC SYSTEM FUN CTI ON CON TAI N S TRACTI ON CON TROL FUN CTI ON , D SC I N D I CATOR LI GH T GOES ON
AN D OFF W H I LE D SC OPERATES [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
N O.5 D SC* 2 OPERATES FREQUEN TLY/ D SC D OES N OT W ORK CORRECTLY * 2 : D SC I N D I CATOR LI GH T GOES ON AN D OFF W H I LE D SC OPERATES [ D YN AM I C STABI LI TY CON TROL ( D SC) ]
N O.6 D SC I N D I CATOR LI GH T FLASH ES ( W H EN N EI TH ER TH E TCS N OR TH E D SC ARE OPERATI N G) [ D YN AM I C STABI LI TY CON TROL ( D SC) ]

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Ge n e r a l Pr oce du r e s

GEN ERAL PROCED URES ( BRAKE)


Con ve n t ion a l Br a k e Syst e m

CON VEN TI ON AL BRAKE SYSTEM LOCATI ON I N D EX


BRAKE FLUI D I N SPECTI ON
BRAKE FLUI D AI R BLEED I N G
VACUUM LI N E I N SPECTI ON
VACUUM H OSE REM OVAL/ I N STALLATI ON
BRAKE PED AL I N SPECTI ON
BRAKE PED AL REM OVAL/ I N STALLATI ON
BRAKE SW I TCH I N SPECTI ON
M ASTER CYLI N D ER REM OVAL/ I N STALLATI ON
BRAKE FLUI D LEVEL SEN SOR I N SPECTI ON
POW ER BRAKE UN I T I N SPECTI ON
POW ER BRAKE UN I T REM OVAL/ I N STALLATI ON
FRON T BRAKE ( D I SC) I N SPECTI ON
FRON T BRAKE ( D I SC) REM OVAL/ I N STALLATI ON
D I SC PAD ( FRON T) REPLACEM EN T
CALI PER ( FRON T) D I SASSEM BLY/ ASSEM BLY
BRAKE H OSE ( FRON T) REM OVAL/ I N STALLATI ON
REAR BRAKE ( D I SC) I N SPECTI ON
REAR BRAKE ( D I SC) REM OVAL/ I N STALLATI ON
D I SC PAD ( REAR) REPLACEM EN T
CALI PER ( REAR) D I SASSEM BLY/ ASSEM BLY
BRAKE H OSE ( REAR) REM OVAL/ I N STALLATI ON

Pa r k in g Br a k e Syst e m

PARKI N G BRAKE SYSTEM LOCATI ON I N D EX


PARKI N G BRAKE SYSTEM LOCATI ON I N D EX [ Ge n e r a l [ L.H .D .] spe cs.]
PARKI N G BRAKE LEVER I N SPECTI ON
PARKI N G BRAKE LEVER AD JUSTM EN T
PARKI N G BRAKE LEVER REM OVAL/ I N STALLATI ON
PARKI N G BRAKE LEVER REM OVAL/ I N STALLATI ON [ Ge n e r a l [ L.H .D .] spe cs.]
FRON T PARKI N G BRAKE CABLE REM OVAL/ I N STALLATI ON
FRON T PARKI N G BRAKE CABLE REM OVAL/ I N STALLATI ON [ Ge n e r a l [ L.H .D .] spe cs.]
REAR PARKI N G BRAKE CABLE REM OVAL/ I N STALLATI ON
REAR PARKI N G BRAKE CABLE REM OVAL/ I N STALLATI ON [ Ge n e r a l [ L.H .D .] spe cs.]
PARKI N G BRAKE SW I TCH I N SPECTI ON

D yn a m ic St a bilit y Con t r ol

D SC LOCATI ON I N D EX
D SC SYSTEM W I RI N G D I AGRAM
D SC H U/ CM REM OVAL/ I N STALLATI ON
D SC CON FI GURATI ON
D SC H U/ CM I N SPECTI ON
FRON T ABS W H EEL- SPEED SEN SOR REM OVAL/ I N STALLATI ON
FRON T ABS W H EEL- SPEED SEN SOR I N SPECTI ON
REAR ABS W H EEL- SPEED SEN SOR REM OVAL/ I N STALLATI ON
REAR ABS W H EEL- SPEED SEN SOR I N SPECTI ON
BRAKE FLUI D PRESSURE SEN SOR I N SPECTI ON
D SC OFF SW I TCH REM OVAL/ I N STALLATI ON
D SC OFF SW I TCH I N SPECTI ON

Te ch n ica l D a t a

BRAKES TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

BRAKES SST

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W or k sh op M a n u a l - Tr a n sm ission / Tr a n sa x le
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C SYSTEM W I RI N G D I AGRAM [ FS5 A- EL]


ON - BOARD D I AGN OSTI C SYSTEM D TC I N SPECTI ON [ FS5 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM D TC TABLE [ FS5 A- EL]
D TC P0 6 B8 :0 0 [ FS5 A- EL]
D TC P0 7 0 6 :0 0 [ FS5 A- EL]
D TC P0 7 0 7 :0 0 [ FS5 A- EL]
D TC P0 7 0 8 :0 0 [ FS5 A- EL]
D TC P0 7 1 1 :0 0 [ FS5 A- EL]
D TC P0 7 1 2 :0 0 [ FS5 A- EL]
D TC P0 7 1 3 :0 0 [ FS5 A- EL]
D TC P0 7 1 5 :0 0 [ FS5 A- EL]
D TC P0 7 2 0 :0 0 [ FS5 A- EL]
D TC P0 7 3 1 :0 0 [ FS5 A- EL]
D TC P0 7 3 2 :0 0 [ FS5 A- EL]
D TC P0 7 3 3 :0 0 [ FS5 A- EL]
D TC P0 7 3 4 :0 0 [ FS5 A- EL]
D TC P0 7 3 5 :0 0 [ FS5 A- EL]
D TC P0 7 4 1 :0 0 [ FS5 A- EL]
D TC P0 7 4 2 :0 0 [ FS5 A- EL]
D TC P0 7 4 4 :0 0 [ FS5 A- EL]
D TC P0 7 4 5 :0 0 [ FS5 A- EL]
D TC P0 7 5 1 :0 0 [ FS5 A- EL]
D TC P0 7 5 2 :0 0 [ FS5 A- EL]
D TC P0 7 5 3 :0 0 [ FS5 A- EL]
D TC P0 7 5 6 :0 0 [ FS5 A- EL]
D TC P0 7 5 7 :0 0 [ FS5 A- EL]
D TC P0 7 5 8 :0 0 [ FS5 A- EL]
D TC P0 7 6 1 :0 0 [ FS5 A- EL]
D TC P0 7 6 2 :0 0 [ FS5 A- EL]
D TC P0 7 6 3 :0 0 [ FS5 A- EL]
D TC P0 7 6 6 :0 0 [ FS5 A- EL]
D TC P0 7 6 7 :0 0 [ FS5 A- EL]
D TC P0 7 6 8 :0 0 [ FS5 A- EL]
D TC P0 7 7 1 :0 0 [ FS5 A- EL]
D TC P0 7 7 2 :0 0 [ FS5 A- EL]
D TC P0 7 7 3 :0 0 [ FS5 A- EL]
D TC P0 7 7 7 :0 0 [ FS5 A- EL]
D TC P0 7 7 8 :0 0 [ FS5 A- EL]
D TC P0 7 9 1 :0 0 [ FS5 A- EL]
D TC P0 8 4 1 :0 0 [ FS5 A- EL]

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D TC P0 8 8 2 :0 0 [ FS5 A- EL]
D TC P0 8 8 3 :0 0 [ FS5 A- EL]
D TC P0 8 8 4 :0 0 [ FS5 A- EL]
D TC P0 8 9 4 :0 0 [ FS5 A- EL]
D TC P1 7 1 2 :0 0 [ FS5 A- EL]
D TC P1 7 8 3 :0 0 [ FS5 A- EL]
D TC P2 7 0 7 :0 0 [ FS5 A- EL]
D TC P2 7 0 8 :0 0 [ FS5 A- EL]
D TC P2 7 0 9 :0 0 [ FS5 A- EL]
D TC U0 4 0 1 :0 0 [ FS5 A- EL]
D TC U0 4 1 5 :0 0 [ FS5 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM PI D / D ATA M ON I TOR I N SPECTI ON [ FS5 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM SI M ULATI ON I N SPECTI ON [ FS5 A- EL]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C SYSTEM W I RI N G D I AGRAM [ AY6 A- EL]


ON - BOARD D I AGN OSTI C SYSTEM D TC I N SPECTI ON [ AY6 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM D TC TABLE [ AY6 A- EL]
D TC P0 2 2 0 :0 0 [ AY6 A- EL]
D TC P0 6 0 1 :0 0 [ AY6 A- EL]
D TC P0 6 0 3 :0 0 [ AY6 A- EL]
D TC P0 6 0 4 :0 0 [ AY6 A- EL]
D TC P0 7 0 2 :0 0 [ AY6 A- EL]
D TC P0 7 0 6 :0 0 [ AY6 A- EL]
D TC P0 7 0 7 :0 0 [ AY6 A- EL]
D TC P0 7 0 8 :0 0 [ AY6 A- EL]
D TC P0 7 1 1 :0 0 [ AY6 A- EL]
D TC P0 7 1 2 :0 0 [ AY6 A- EL]
D TC P0 7 1 3 :0 0 [ AY6 A- EL]
D TC P0 7 1 5 :0 0 [ AY6 A- EL]
D TC P0 7 1 7 :0 0 [ AY6 A- EL]
D TC P0 7 2 0 :0 0 [ AY6 A- EL]
D TC P0 7 2 2 :0 0 [ AY6 A- EL]
D TC P0 7 2 7 :0 0 [ AY6 A- EL]
D TC P0 7 2 9 :0 0 [ AY6 A- EL]
D TC P0 7 2 D :0 0 [ AY6 A- EL]
D TC P0 7 3 0 :0 0 [ AY6 A- EL]
D TC P0 7 3 1 :0 0 [ AY6 A- EL]
D TC P0 7 3 2 :0 0 [ AY6 A- EL]
D TC P0 7 3 3 :0 0 [ AY6 A- EL]
D TC P0 7 3 4 :0 0 [ AY6 A- EL]
D TC P0 7 3 5 :0 0 [ AY6 A- EL]
D TC P0 7 3 F:0 0 [ AY6 A- EL]
D TC P0 7 4 A:0 0 [ AY6 A- EL]
D TC P0 7 4 B:0 0 [ AY6 A- EL]
D TC P0 7 4 C:0 0 [ AY6 A- EL]
D TC P0 7 4 D :0 0 [ AY6 A- EL]
D TC P0 7 4 E:0 0 [ AY6 A- EL]
D TC P0 7 6 2 :0 0 [ AY6 A- EL]
D TC P0 7 6 6 :0 0 [ AY6 A- EL]
D TC P0 7 7 1 :0 0 [ AY6 A- EL]
D TC P0 8 1 7 :0 0 [ AY6 A- EL]
D TC P0 8 1 9 :0 0 [ AY6 A- EL]
D TC P0 8 6 7 :0 0 [ AY6 A- EL]
D TC P0 8 8 2 :0 0 [ AY6 A- EL]
D TC P0 8 8 3 :0 0 [ AY6 A- EL]

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D TC P0 9 4 2 :0 0 [ AY6 A- EL]
D TC P0 9 6 1 :0 0 [ AY6 A- EL]
D TC P0 9 6 2 :0 0 [ AY6 A- EL]
D TC P0 9 6 3 :0 0 [ AY6 A- EL]
D TC P0 9 7 3 :0 0 [ AY6 A- EL]
D TC P0 9 7 4 :0 0 [ AY6 A- EL]
D TC P0 9 7 6 :0 0 [ AY6 A- EL]
D TC P0 9 7 7 :0 0 [ AY6 A- EL]
D TC P0 9 7 8 :0 0 [ AY6 A- EL]
D TC P0 9 7 9 :0 0 [ AY6 A- EL]
D TC P0 9 8 0 :0 0 [ AY6 A- EL]
D TC P0 9 8 1 :0 0 [ AY6 A- EL]
D TC P0 9 8 2 :0 0 [ AY6 A- EL]
D TC P0 9 8 3 :0 0 [ AY6 A- EL]
D TC P0 9 8 4 :0 0 [ AY6 A- EL]
D TC P0 9 8 5 :0 0 [ AY6 A- EL]
D TC P0 9 8 6 :0 0 [ AY6 A- EL]
D TC P0 9 9 7 :0 0 [ AY6 A- EL]
D TC P0 9 9 8 :0 0 [ AY6 A- EL]
D TC P0 9 9 9 :0 0 [ AY6 A- EL]
D TC P1 7 0 0 :0 0 [ AY6 A- EL]
D TC P1 7 1 9 :0 0 [ AY6 A- EL]
D TC P1 7 3 8 :0 0 [ AY6 A- EL]
D TC P1 7 8 3 :0 0 [ AY6 A- EL]
D TC P1 9 1 9 :0 0 [ AY6 A- EL]
D TC P2 5 4 4 :0 0 [ AY6 A- EL]
D TC P2 7 0 8 :0 0 [ AY6 A- EL]
D TC P2 7 5 7 :0 0 [ AY6 A- EL]
D TC P2 7 6 2 :0 0 [ AY6 A- EL]
D TC P2 7 6 3 :0 0 [ AY6 A- EL]
D TC P2 7 6 4 :0 0 [ AY6 A- EL]
D TC P2 8 0 6 :0 0 [ AY6 A- EL]
D TC U0 4 1 5 :0 0 [ AY6 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM PI D / D ATA M ON I TOR I N SPECTI ON [ AY6 A- EL]
ON - BOARD D I AGN OSTI C SYSTEM SI M ULATI ON I N SPECTI ON [ AY6 A- EL]

Sym pt om Tr ou ble sh oot in g

AUTOM ATI C TRAN SAXLE CON TROL SYSTEM W I RI N G D I AGRAM [ FS5 A- EL]
FOREW ORD [ FS5 A- EL]
BASI C I N SPECTI ON [ FS5 A- EL]
SYM PTOM TROUBLESH OOTI N G I TEM TABLE [ FS5 A- EL]
QUI CK D I AGN OSI S CH ART [ FS5 A- EL]
N O.1 VEH I CLE D OES N OT M OVE I N D , M OR I N R POSI TI ON [ FS5 A- EL]
N O.2 VEH I CLE M OVES I N N POSI TI ON [ FS5 A- EL]
N O.3 VEH I CLE M OVES I N P POSI TI ON , OR PARKI N G GEAR D OES N OT D I SEN GAGE W H EN P I S D I SEN GAGED
[ FS5 A- EL]
N O.4 EXCESSI VE CREEP [ FS5 A- EL]
N O.5 N O CREEP AT ALL [ FS5 A- EL]
N O.6 LOW M AXI M UM SPEED AN D POOR ACCELERATI ON [ FS5 A- EL]
N O.7 N O SH I FTI N G [ FS5 A- EL]
N O.8 D OES N OT SH I FT TO 5 GR [ FS5 A- EL]
N O.9 ABN ORM AL SH I FTI N G [ FS5 A- EL]
N O.1 0 FREQUEN T SH I FTI N G [ FS5 A- EL]
N O.1 1 SH I FT POI N T I S H I GH OR LOW [ FS5 A- EL]
N O.1 2 TORQUE CON VERTER CLUTCH ( TCC) N ON - OPERATI ON [ FS5 A- EL]
N O.1 3 N O KI CKD OW N [ FS5 A- EL]

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N O.1 4 EN GI N E FLARES UP OR SLI PS W H EN UPSH I FTI N G OR D OW N SH I FTI N G [ FS5 A- EL]
N O.1 5 EN GI N E FLARES UP OR SLI PS W H EN ACCELERATI N G VEH I CLE [ FS5 A- EL]
N O.1 6 JUD D ER UPON TORQUE CON VERTER CLUTCH ( TCC) OPERATI ON [ FS5 A- EL]
N O.1 7 EXCESSI VE SH I FT SH OCK FROM N TO D OR N TO R POSI TI ON [ FS5 A- EL]
N O.1 8 EXCESSI VE SH I FT SH OCK I S FELT W H EN UPSH I FTI N G AN D D OW N SH I FTI N G [ FS5 A- EL]
N O.1 9 EXCESSI VE SH I FT SH OCK ON TORQUE CON VERTER CLUTCH ( TCC) [ FS5 A- EL]
N O.2 0 N OI SE OCCURS AT I D LE W H EN VEH I CLE I S STOPPED I N ALL POSI TI ON S [ FS5 A- EL]
N O.2 1 N OI SE OCCURS AT I D LE W H EN VEH I CLE I S STOPPED I N D , M OR I N R POSI TI ON [ FS5 A- EL]
N O.2 2 N O EN GI N E BRAKI N G I N 1 GR POSI TI ON OF M POSI TI ON [ FS5 A- EL]
N O.2 3 TRAN SAXLE OVERH EATS [ FS5 A- EL]
N O.2 4 EN GI N E STALLS W H EN SH I FTED TO D , M OR I N R POSI TI ON [ FS5 A- EL]
N O.2 5 EN GI N E STALLS W H EN D RI VI N G AT SLOW SPEED S OR STOPPI N G [ FS5 A- EL]
N O.2 6 STARTER D OES N OT W ORK [ FS5 A- EL]
N O.2 7 GEAR POSI TI ON I N D I CATOR LI GH T D OES N OT I LLUM I N ATE I N M POSI TI ON [ FS5 A- EL]
N O.2 8 GEAR POSI TI ON I N D I CATOR LI GH T I LLUM I N ATES I N P, R, N AN D D POSI TI ON [ FS5 A- EL]
N O.2 9 D OES N OT UPSH I FT I N M POSI TI ON [ FS5 A- EL]
N O.3 0 D OES N OT D OW N SH I FT I N M POSI TI ON [ FS5 A- EL]
N O.3 1 M POSI TI ON I N D I CATOR LI GH T D OES N OT I LLUM I N ATE I N M POSI TI ON / M POSI TI ON I N D I CATOR LI GH T
I LLUM I N ATES I N D POSI TI ON [ FS5 A- EL]
N O.3 2 ATF SEEPI N G FROM AUTOM ATI C TRAN SAXLE [ FS5 A- EL]

Sym pt om Tr ou ble sh oot in g

AUTOM ATI C TRAN SAXLE CON TROL SYSTEM W I RI N G D I AGRAM [ AY6 A- EL]
FOREW ORD [ AY6 A- EL]
BASI C I N SPECTI ON [ AY6 A- EL]
SYM PTOM TROUBLESH OOTI N G I TEM TABLE [ AY6 A- EL]
QUI CK D I AGN OSI S CH ART [ AY6 A- EL]
N O.1 VEH I CLE D OES N OT M OVE I N D OR I N R POSI TI ON [ AY6 A- EL]
N O.2 VEH I CLE M OVES I N N POSI TI ON [ AY6 A- EL]
N O.3 VEH I CLE M OVES I N P POSI TI ON , OR PARKI N G GEAR D OES N OT D I SEN GAGE W H EN P I S D I SEN GAGED
[ AY6 A- EL]
N O.4 EXCESSI VE CREEP [ AY6 A- EL]
N O.5 N O CREEP AT ALL [ AY6 A- EL]
N O.6 LOW M AXI M UM SPEED AN D POOR ACCELERATI ON [ AY6 A- EL]
N O.7 N O SH I FTI N G [ AY6 A- EL]
N O.8 D OES N OT SH I FT TO 6 GR [ AY6 A- EL]
N O.9 ABN ORM AL SH I FTI N G [ AY6 A- EL]
N O.1 0 FREQUEN T SH I FTI N G [ AY6 A- EL]
N O.1 1 SH I FT POI N T I S H I GH OR LOW [ AY6 A- EL]
N O.1 2 TORQUE CON VERTER CLUTCH ( TCC) N ON - OPERATI ON [ AY6 A- EL]
N O.1 3 N O KI CKD OW N [ AY6 A- EL]
N O.1 4 EN GI N E FLARES UP OR SLI PS W H EN UPSH I FTI N G OR D OW N SH I FTI N G [ AY6 A- EL]
N O.1 5 EN GI N E FLARES UP OR SLI PS W H EN ACCELERATI N G VEH I CLE [ AY6 A- EL]
N O.1 6 JUD D ER UPON TORQUE CON VERTER CLUTCH ( TCC) OPERATI ON [ AY6 A- EL]
N O.1 7 EXCESSI VE SH I FT SH OCK FROM N TO D OR N TO R POSI TI ON [ AY6 A- EL]
N O.1 8 EXCESSI VE SH I FT SH OCK I S GI VEN W H EN UPSH I FTI N G AN D D OW N SH I FTI N G [ AY6 A- EL]
N O.1 9 EXCESSI VE SH I FT SH OCK ON TORQUE CON VERTER CLUTCH ( TCC) [ AY6 A- EL]
N O.2 0 N OI SE OCCURS AT I D LE W H EN VEH I CLE I S STOPPED I N ALL POSI TI ON S [ AY6 A- EL]
N O.2 1 N OI SE OCCURS AT I D LE W H EN VEH I CLE I S STOPPED I N D OR I N R POSI TI ON [ AY6 A- EL]
N O.2 2 N O EN GI N E BRAKI N G I N 1 GR POSI TI ON OF M POSI TI ON [ AY6 A- EL]
N O.2 3 TRAN SAXLE OVERH EATS [ AY6 A- EL]
N O.2 4 EN GI N E STALLS W H EN SH I FTED TO D OR I N R POSI TI ON [ AY6 A- EL]
N O.2 5 EN GI N E STALLS W H EN D RI VI N G AT SLOW SPEED OR STOPPI N G [ AY6 A- EL]
N O.2 6 STARTER D OES N OT W ORK [ AY6 A- EL]
N O.2 7 GEAR POSI TI ON I N D I CATOR LI GH T D OES N OT I LLUM I N ATE I N D OR M POSI TI ON [ AY6 A- EL]
N O.2 8 GEAR POSI TI ON I N D I CATOR LI GH T I LLUM I N ATE I N P, R OR N POSI TI ON [ AY6 A- EL]

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N O.2 9 D OES N OT UPSH I FT I N M POSI TI ON [ AY6 A- EL]
N O.3 0 D OES N OT D OW N SH I FT I N M POSI TI ON [ AY6 A- EL]
N O.3 1 M POSI TI ON I N D I CATOR LI GH T D OES N OT I LLUM I N ATE I N M POSI TI ON / M POSI TI ON I N D I CATOR LI GH T
I LLUM I N ATES I N D POSI TI ON [ AY6 A- EL]

Clu t ch

CLUTCH LOCATI ON I N D EX [ G6 6 M - R]
CLUTCH FLUI D I N SPECTI ON [ G6 6 M - R]
CLUTCH FLUI D AI R BLEED I N G/ REPLACEM EN T [ G6 6 M - R]
CLUTCH PED AL I N SPECTI ON / AD JUSTM EN T [ G6 6 M - R]
CLUTCH PED AL REM OVAL/ I N STALLATI ON [ G6 6 M - R]
CLUTCH M ASTER CYLI N D ER REM OVAL/ I N STALLATI ON [ G6 6 M - R]
CLUTCH M ASTER CYLI N D ER D I SASSEM BLY/ ASSEM BLY [ G6 6 M - R]
CLUTCH RELEASE CYLI N D ER REM OVAL/ I N STALLATI ON [ G6 6 M - R]
CLUTCH RELEASE CYLI N D ER D I SASSEM BLY/ ASSEM BLY [ G6 6 M - R]
CLUTCH UN I T REM OVAL/ I N STALLATI ON [ G6 6 M - R]
CLUTCH COVER I N SPECTI ON [ G6 6 M - R]
CLUTCH D I SC I N SPECTI ON [ G6 6 M - R]
CLUTCH RELEASE COLLAR I N SPECTI ON [ G6 6 M - R]
PI LOT BEARI N G I N SPECTI ON [ G6 6 M - R]
FLYW H EEL I N SPECTI ON [ G6 6 M - R]

M a n u a l Tr a n sa x le

M AN UAL TRAN SAXLE LOCATI ON I N D EX [ G6 6 M - R]


N EUTRAL SW I TCH REM OVAL/ I N STALLATI ON [ G6 6 M - R]
BACK- UP LI GH T SW I TCH REM OVAL/ I N STALLATI ON [ G6 6 M - R]
TRAN SAXLE OI L I N SPECTI ON [ G6 6 M - R]
TRAN SAXLE OI L REPLACEM EN T [ G6 6 M - R]
OI L SEAL ( D I FFEREN TI AL) REPLACEM EN T [ G6 6 M - R]
M AN UAL TRAN SAXLE REM OVAL/ I N STALLATI ON [ G6 6 M - R]
I N SPECTI ON AFTER TRAN SAXLE I N STALLATI ON [ G6 6 M - R]

M a n u a l Tr a n sa x le Sh ift M e ch a n ism

M AN UAL TRAN SAXLE SH I FT M ECH AN I SM LOCATI ON I N D EX


M AN UAL TRAN SAXLE SH I FT M ECH AN I SM REM OVAL/ I N STALLATI ON

Au t om a t ic Tr a n sa x le

AUTOM ATI C TRAN SAXLE LOCATI ON I N D EX [ FS5 A- EL]


M ECH AN I CAL SYSTEM TEST [ FS5 A- EL]
ROAD TEST [ FS5 A- EL]
AUTOM ATI C TRAN SAXLE FLUI D ( ATF) I N SPECTI ON [ FS5 A- EL]
AUTOM ATI C TRAN SAXLE FLUI D ( ATF) REPLACEM EN T [ FS5 A- EL]
TRAN SAXLE RAN GE ( TR) SW I TCH I N SPECTI ON [ FS5 A- EL]
TRAN SAXLE RAN GE ( TR) SW I TCH AD JUSTM EN T [ FS5 A- EL]
TRAN SAXLE RAN GE ( TR) SW I TCH REM OVAL/ I N STALLATI ON [ FS5 A- EL]
M POSI TI ON SW I TCH I N SPECTI ON [ FS5 A- EL]
M POSI TI ON SW I TCH REM OVAL/ I N STALLATI ON [ FS5 A- EL]
UP SW I TCH I N SPECTI ON [ FS5 A- EL]
UP SW I TCH REM OVAL/ I N STALLATI ON [ FS5 A- EL]
D OW N SW I TCH I N SPECTI ON [ FS5 A- EL]
D OW N SW I TCH REM OVAL/ I N STALLATI ON [ FS5 A- EL]
TRAN SAXLE FLUI D TEM PERATURE ( TFT) SEN SOR I N SPECTI ON [ FS5 A- EL]
TRAN SAXLE FLUI D TEM PERATURE ( TFT) SEN SOR REM OVAL/ I N STALLATI ON [ FS5 A- EL]
OI L PRESSURE SW I TCH I N SPECTI ON [ FS5 A- EL]
OI L PRESSURE SW I TCH REM OVAL/ I N STALLATI ON [ FS5 A- EL]

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I N PUT/ TURBI N E SPEED SEN SOR I N SPECTI ON [ FS5 A- EL]
I N PUT/ TURBI N E SPEED SEN SOR REM OVAL/ I N STALLATI ON [ FS5 A- EL]
I N TERM ED I ATE SEN SOR I N SPECTI ON [ FS5 A- EL]
I N TERM ED I ATE SEN SOR REM OVAL/ I N STALLATI ON [ FS5 A- EL]
VEH I CLE SPEED SEN SOR ( VSS) I N SPECTI ON [ FS5 A- EL]
VEH I CLE SPEED SEN SOR ( VSS) REM OVAL/ I N STALLATI ON [ FS5 A- EL]
SOLEN OI D VALVE I N SPECTI ON [ FS5 A- EL]
SOLEN OI D VALVE REM OVAL/ I N STALLATI ON [ FS5 A- EL]
TCM I N SPECTI ON [ FS5 A- EL]
TCM REM OVAL/ I N STALLATI ON [ FS5 A- EL]
AUTOM ATI C TRAN SAXLE REM OVAL/ I N STALLATI ON [ FS5 A- EL]
D RI VE PLATE REM OVAL/ I N STALLATI ON [ FS5 A- EL]
OI L SEAL REPLACEM EN T [ FS5 A- EL]
OI L COOLER REM OVAL/ I N STALLATI ON [ FS5 A- EL]
OI L COOLER FLUSH I N G [ FS5 A- EL]
CON TROL VALVE BOD Y REM OVAL/ I N STALLATI ON [ FS5 A- EL]

Au t om a t ic Tr a n sa x le

AUTOM ATI C TRAN SAXLE LOCATI ON I N D EX [ AY6 A- EL]


M ECH AN I CAL SYSTEM TEST [ AY6 A- EL]
ROAD TEST [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE FLUI D ( ATF) I N SPECTI ON [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE FLUI D ( ATF) REPLACEM EN T [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE FLUI D ( ATF) LEVEL AD JUSTM EN T [ AY6 A- EL]
TRAN SAXLE RAN GE ( TR) SW I TCH I N SPECTI ON [ AY6 A- EL]
TRAN SAXLE RAN GE ( TR) SW I TCH REM OVAL/ I N STALLATI ON [ AY6 A- EL]
M POSI TI ON SW I TCH I N SPECTI ON [ AY6 A- EL]
M POSI TI ON SW I TCH REM OVAL/ I N STALLATI ON [ AY6 A- EL]
UP SW I TCH I N SPECTI ON [ AY6 A- EL]
UP SW I TCH REM OVAL/ I N STALLATI ON [ AY6 A- EL]
D OW N SW I TCH I N SPECTI ON [ AY6 A- EL]
D OW N SW I TCH REM OVAL/ I N STALLATI ON [ AY6 A- EL]
TRAN SAXLE FLUI D TEM PERATURE ( TFT) SEN SOR I N SPECTI ON [ AY6 A- EL]
TRAN SAXLE FLUI D TEM PERATURE ( TFT) SEN SOR REM OVAL/ I N STALLATI ON [ AY6 A- EL]
I N PUT/ TURBI N E SPEED SEN SOR I N SPECTI ON [ AY6 A- EL]
I N PUT/ TURBI N E SPEED SEN SOR REM OVAL/ I N STALLATI ON [ AY6 A- EL]
VEH I CLE SPEED SEN SOR ( VSS) I N SPECTI ON [ AY6 A- EL]
VEH I CLE SPEED SEN SOR ( VSS) REM OVAL/ I N STALLATI ON [ AY6 A- EL]
COUPLER COM PON EN T I N SPECTI ON [ AY6 A- EL]
COUPLER COM PON EN T REM OVAL/ I N STALLATI ON [ AY6 A- EL]
LI N E PRESSURE CON TROL SOLEN OI D I N SPECTI ON [ AY6 A- EL]
LI N E PRESSURE CON TROL SOLEN OI D REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D A I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D A REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D B I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D B REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D C I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D C REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D D I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D D REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D E I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D E REM OVAL/ I N STALLATI ON [ AY6 A- EL]
SH I FT SOLEN OI D F I N SPECTI ON [ AY6 A- EL]
SH I FT SOLEN OI D F REM OVAL/ I N STALLATI ON [ AY6 A- EL]
TORQUE CON VERTER CLUTCH ( TCC) CON TROL SOLEN OI D I N SPECTI ON [ AY6 A- EL]
TORQUE CON VERTER CLUTCH ( TCC) CON TROL SOLEN OI D REM OVAL/ I N STALLATI ON [ AY6 A- EL]

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TCM I N SPECTI ON [ AY6 A- EL]
TCM REM OVAL/ I N STALLATI ON [ AY6 A- EL]
TCM N EUTRAL POSI TI ON LEARN I N G [ AY6 A- EL]
BREATH ER COM PON EN T REM OVAL/ I N STALLATI ON [ AY6 A- EL]
B1 BRAKE PI STON COVER REM OVAL/ I N STALLATI ON [ AY6 A- EL]
OI L SEAL ( M AN UAL SH AFT) REPLACEM EN T [ AY6 A- EL]
OI L SEAL ( D I FFEREN TI AL) REPLACEM EN T [ AY6 A- EL]
D I FFEREN TI AL GEAR O - RI N G REPLACEM EN T [ AY6 A- EL]
OI L COOLER FLUSH I N G [ AY6 A- EL]
OI L COOLER REM OVAL/ I N STALLATI ON [ AY6 A- EL]
CON TROL VALVE BOD Y COVER REPLACEM EN T [ AY6 A- EL]
CON TROL VALVE BOD Y REM OVAL/ I N STALLATI ON [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE REM OVAL/ I N STALLATI ON [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE CLEAN I N G [ AY6 A- EL]
AUTOM ATI C TRAN SAXLE D I SASSEM BLY/ ASSEM BLY PRECAUTI ON [ AY6 A- EL]
TORQUE CON VERTER REM OVAL/ I N STALLATI ON [ AY6 A- EL]
OI L SEAL ( OI L PUM P) REPLACEM EN T [ AY6 A- EL]
CON VERTER H OUSI N G REM OVAL/ I N STALLATI ON [ AY6 A- EL]
OI L PUM P REM OVAL/ I N STALLATI ON [ AY6 A- EL]
OI L PUM P D I SASSEM BLY/ ASSEM BLY [ AY6 A- EL]
OI L STRAI N ER REM OVAL/ I N STALLATI ON [ AY6 A- EL]
FRON T PLAN ETARY GEAR COM PON EN T AN D I N PUT SH AFT REM OVAL/ I N STALLATI ON [ AY6 A- EL]
FRON T PLAN ETARY GEAR COM PON EN T AN D I N PUT SH AFT D I SASSEM BLY/ ASSEM BLY [ AY6 A- EL]
D RI VE PLATE REM OVAL/ I N STALLATI ON [ AY6 A- EL]

Au t om a t ic Tr a n sa x le Sh ift M e ch a n ism

AUTOM ATI C TRAN SAXLE SH I FT M ECH AN I SM LOCATI ON I N D EX


AUTOM ATI C TRAN SAXLE SH I FT M ECH AN I SM REM OVAL/ I N STALLATI ON
SELECTOR LEVER I N SPECTI ON
SH I FT - LOCK SYSTEM I N SPECTI ON
KEY I N TERLOCK SYSTEM I N SPECTI ON

Te ch n ica l D a t a

TRAN SM I SSI ON / TRAN SAXLE TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

TRAN SM I SSI ON / TRAN SAXLE SST

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W or k sh op M a n u a l - St e e r in g
2 0 1 2 - M a zda 6

Ge n e r a l Pr oce du r e s

GEN ERAL PROCED URES ( STEERI N G)

Pow e r St e e r in g

STEERI N G LOCATI ON I N D EX
AI R BLEED I N G
POW ER STEERI N G FLUI D I N SPECTI ON
STEERI N G W H EEL AN D COLUM N I N SPECTI ON
STEERI N G W H EEL AN D COLUM N REM OVAL/ I N STALLATI ON [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH
BUTTON START SYSTEM ]
STEERI N G W H EEL AN D COLUM N REM OVAL/ I N STALLATI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH
BUTTON START SYSTEM ]
STEERI N G SH AFT I N SPECTI ON
STEERI N G GEAR AN D LI N KAGE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
STEERI N G GEAR AN D LI N KAGE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
STEERI N G GEAR AN D LI N KAGE D I SASSEM BLY
STEERI N G GEAR AN D LI N KAGE I N SPECTI ON
STEERI N G GEAR AN D LI N KAGE ASSEM BLY
POW ER STEERI N G FLUI D LI N E COM PON EN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
POW ER STEERI N G FLUI D LI N E COM PON EN T REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
POW ER STEERI N G OI L PUM P REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ]
POW ER STEERI N G OI L PUM P REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ]
POW ER STEERI N G OI L PUM P D I SASSEM BLY/ ASSEM BLY [ M ZR 2 .5 ]
POW ER STEERI N G OI L PUM P D I SASSEM BLY/ ASSEM BLY [ M ZI 3 .7 V6 ]

Te ch n ica l D a t a

STEERI N G TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

STEERI N G SST

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W or k sh op M a n u a l - H VAC
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

H VAC SYSTEM W I RI N G D I AGRAM


FOREW ORD
FLOW CH ART
D TC D I SPLAY
CLEARI N G D TC
D TC TABLE
D TC B1 0 8 1 :7 1 , B1 0 8 2 :7 1
D TC B1 0 8 6 :7 1
D TC B1 A6 1 :1 1 , B1 A6 1 :1 3
D TC B1 A6 3 :1 1 , B1 A6 3 :1 3 , B1 A6 4 :1 1 , B1 A6 4 :1 3
D TC B1 B7 1 :1 1 , B1 B7 1 :1 3
D TC B1 C1 A:1 1 , B1 C1 A:1 3 , B1 C1 B:1 1 , B1 C1 B:1 3
D TC B1 C1 C:1 1 , B1 C1 C:1 3
D TC U0 4 2 3 :6 8
PI D / D ATA M ON I TOR D I SPLAY
PI D / D ATA M ON I TOR TABLE
ACTI VE COM M AN D M OD ES D I SPLAY
ACTI VE COM M AN D M OD ES TABLE
A/ C OPERATI ON CH ECK M OD E D I SPLAY
A/ C OPERATI ON CH ECK M OD E TABLE

Sym pt om Tr ou ble sh oot in g

H VAC SYSTEM W I RI N G D I AGRAM [ FULL- AUTO AI R CON D I TI ON ER]


FOREW ORD [ FULL- AUTO AI R CON D I TI ON ER]
TROUBLESH OOTI N G I N D EX [ FULL- AUTO AI R CON D I TI ON ER]
N O.1 I N SUFFI CI EN T AI R ( OR N O AI R) BLOW N FROM VEN TS [ FULL- AUTO AI R CON D I TI ON ER]
N O.2 AM OUN T OF AI R BLOW N FROM VEN TS D OES N OT CH AN GE [ FULL- AUTO AI R CON D I TI ON ER]
N O.3 AM OUN T OF AI R BLOW N FROM REAR VEN TS D OES N OT CH AN GE [ FULL- AUTO AI R CON D I TI ON ER]
N O.4 AI R I N TAKE M OD E FROM VEN T D OES N OT CH AN GE [ FULL- AUTO AI R CON D I TI ON ER]
N O.5 N O TEM PERATURE CON TROL W I TH CLI M ATE CON TROL UN I T [ FULL- AUTO AI R CON D I TI ON ER]
N O.6 W I N D SH I ELD FOGGED [ FULL- AUTO AI R CON D I TI ON ER]
N O.7 AI R FROM VEN TS N OT COLD EN OUGH [ FULL- AUTO AI R CON D I TI ON ER]
N O.8 N O COOL AI R [ FULL- AUTO AI R CON D I TI ON ER]
N O.9 N OI SE W H I LE OPERATI N G A/ C SYSTEM [ FULL- AUTO AI R CON D I TI ON ER]
N O.1 0 D UAL A/ C CON TROL D OES N OT OPERATE [ FULL- AUTO AI R CON D I TI ON ER]

Sym pt om Tr ou ble sh oot in g

H VAC SYSTEM W I RI N G D I AGRAM [ M AN UAL AI R CON D I TI ON ER]


FOREW ORD [ M AN UAL AI R CON D I TI ON ER]

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TROUBLESH OOTI N G I N D EX [ M AN UAL AI R CON D I TI ON ER]
N O.1 I N SUFFI CI EN T AI R ( OR N O AI R) BLOW N FROM VEN TS [ M AN UAL AI R CON D I TI ON ER]
N O.2 AM OUN T OF AI R BLOW N FROM VEN TS D OES N OT CH AN GE [ M AN UAL AI R CON D I TI ON ER]
N O.3 AI R I N TAKE M OD E D OES N OT CH AN GE [ M AN UAL AI R CON D I TI ON ER]
N O.4 N O TEM PERATURE CON TROL W I TH CLI M ATE CON TROL UN I T [ M AN UAL AI R CON D I TI ON ER]
N O.5 W I N D SH I ELD FOGGED [ M AN UAL AI R CON D I TI ON ER]
N O.6 AI R FROM VEN TS N OT COLD EN OUGH [ M AN UAL AI R CON D I TI ON ER]
N O.7 N O COOL AI R [ M AN UAL AI R CON D I TI ON ER]
N O.8 N OI SE W H I LE OPERATI N G A/ C SYSTEM [ M AN UAL AI R CON D I TI ON ER]

Re fr ige r a n t Syst e m

REFRI GERAN T SYSTEM SERVI CE W ARN I N GS


REFRI GERAN T SYSTEM SERVI CE CAUTI ON S
REFRI GERAN T SYSTEM GEN ERAL PROCED URES
REFRI GERAN T CH ARGI N G
REFRI GERAN T RECOVERY
REFRI GERAN T PRESSURE CH ECK
REFRI GERAN T SYSTEM PERFORM AN CE TEST

Ba sic Syst e m

H VAC BASI C SYSTEM LOCATI ON I N D EX


AI R FI LTER REM OVAL/ I N STALLATI ON
AI R FI LTER I N SPECTI ON
A/ C UN I T REM OVAL/ I N STALLATI ON
A/ C UN I T D I SASSEM BLY/ ASSEM BLY
EXPAN SI ON VALVE REM OVAL/ I N STALLATI ON
EVAPORATOR I N SPECTI ON
H EATER CORE I N SPECTI ON
REAR H EAT D UCT COM PON EN T REM OVAL/ I N STALLATI ON
A/ C COM PRESSOR REM OVAL/ I N STALLATI ON
CON D EN SER REM OVAL/ I N STALLATI ON
CON D EN SER I N SPECTI ON
RECEI VER/ D RI ER REM OVAL/ I N STALLATI ON
REFRI GERAN T LI N E REM OVAL/ I N STALLATI ON

Con t r ol Syst e m

H VAC CON TROL SYSTEM LOCATI ON I N D EX [ FULL- AUTO AI R CON D I TI ON ER]


AI R I N TAKE ACTUATOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
AI R I N TAKE ACTUATOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
AI R M I X ACTUATOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
AI R M I X ACTUATOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
AI RFLOW M OD E ACTUATOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
AI RFLOW M OD E ACTUATOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
FRON T BLOW ER M OTOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
FRON T BLOW ER M OTOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
FRON T POW ER M ETAL OXI D E SEM I CON D UCTOR FI ELD EFFECT TRAN SI STOR ( POW ER M OS FET)
REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
FRON T POW ER M ETAL OXI D E SEM I CON D UCTOR FI ELD EFFECT TRAN SI STOR ( POW ER M OS FET) I N SPECTI ON
[ FULL- AUTO AI R CON D I TI ON ER]
M AGN ETI C CLUTCH D I SASSEM BLY/ ASSEM BLY [ FULL- AUTO AI R CON D I TI ON ER]
M AGN ETI C CLUTCH AD JUSTM EN T [ FULL- AUTO AI R CON D I TI ON ER]
M AGN ETI C CLUTCH I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
SOLAR RAD I ATI ON SEN SOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
SOLAR RAD I ATI ON SEN SOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
AM BI EN T TEM PERATURE SEN SOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]

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AM BI EN T TEM PERATURE SEN SOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
PASSEN GER COM PARTM EN T TEM PERATURE SEN SOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
PASSEN GER COM PARTM EN T TEM PERATURE SEN SOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
EVAPORATOR TEM PERATURE SEN SOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
EVAPORATOR TEM PERATURE SEN SOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
REFRI GERAN T PRESSURE SEN SOR REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]
CLI M ATE CON TROL UN I T REM OVAL/ I N STALLATI ON [ FULL- AUTO AI R CON D I TI ON ER]
CLI M ATE CON TROL UN I T I N SPECTI ON [ FULL- AUTO AI R CON D I TI ON ER]

Con t r ol Syst e m

H VAC CON TROL SYSTEM LOCATI ON I N D EX [ M AN UAL AI R CON D I TI ON ER]


AI R I N TAKE ACTUATOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
AI R I N TAKE ACTUATOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
AI R M I X ACTUATOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
AI R M I X ACTUATOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
AI RFLOW M OD E ACTUATOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
AI RFLOW M OD E ACTUATOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
BLOW ER M OTOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
BLOW ER M OTOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
RESI STOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
RESI STOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
M AGN ETI C CLUTCH D I SASSEM BLY/ ASSEM BLY [ M AN UAL AI R CON D I TI ON ER]
M AGN ETI C CLUTCH AD JUSTM EN T [ M AN UAL AI R CON D I TI ON ER]
M AGN ETI C CLUTCH I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
AM BI EN T TEM PERATURE SEN SOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
AM BI EN T TEM PERATURE SEN SOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
EVAPORATOR TEM PERATURE SEN SOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
EVAPORATOR TEM PERATURE SEN SOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
REFRI GERAN T PRESSURE SEN SOR REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]
CLI M ATE CON TROL UN I T REM OVAL/ I N STALLATI ON [ M AN UAL AI R CON D I TI ON ER]
CLI M ATE CON TROL UN I T I N SPECTI ON [ M AN UAL AI R CON D I TI ON ER]

Te ch n ica l D a t a

H VAC TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

H VAC SST

cardiagn.com
W or k sh op M a n u a l - Re st r a in t s
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM


FOREW ORD
FLOW CH ART
D TC I N SPECTI ON
CLEARI N G D TC
D TC TABLE
D TC B0 0 0 1 :1 1 / B0 0 0 1 :1 2 / B0 0 0 1 :1 3 / B0 0 0 1 :1 9 / B0 0 0 1 :1 A
D TC B0 0 0 1 :5 5 / B0 0 1 0 :5 5
D TC B0 0 0 2 :1 1 / B0 0 0 2 :1 2 / B0 0 0 2 :1 3 / B0 0 0 2 :1 9 / B0 0 0 2 :1 A
D TC B0 0 0 2 :5 5 / B0 0 1 1 :5 5
D TC B0 0 0 3 :5 3
D TC B0 0 1 0 :1 1 / B0 0 1 0 :1 2 / B0 0 1 0 :1 3 / B0 0 1 0 :1 9 / B0 0 1 0 :1 A
D TC B0 0 1 1 :1 1 / B0 0 1 1 :1 2 / B0 0 1 1 :1 3 / B0 0 1 1 :1 9 / B0 0 1 1 :1 A
D TC B0 0 7 0 :1 1 / B0 0 7 0 :1 2 / B0 0 7 0 :1 3 / B0 0 7 0 :1 9 / B0 0 7 0 :1 A
D TC B0 0 7 0 :5 5 / B0 0 7 2 :5 5
D TC B0 0 7 2 :1 1 / B0 0 7 2 :1 2 / B0 0 7 2 :1 3 / B0 0 7 2 :1 9 / B0 0 7 2 :1 A
D TC B0 0 9 4 :1 1 / B0 0 9 4 :1 3 / B0 0 9 4 :8 7 / B0 0 9 4 :9 6
D TC B0 0 9 4 :5 5
D TC B0 0 A0 :0 9
D TC B0 0 A0 :2 8
D TC B0 0 A0 :4 A
D TC B0 0 A0 :5 4
D TC B0 0 A0 :8 1 / B0 0 A0 :8 7 / B0 0 A0 :8 F
D TC B0 0 B5 :1 1 / B0 0 B5 :1 2 / B0 0 B5 :1 3 / B0 0 B5 :1 D
D TC B0 0 B5 :5 5
D TC B0 0 C1 :9 3
D TC B0 0 C2 :9 3
D TC B0 0 D 2 :0 1
D TC B0 0 D 2 :2 9
D TC B0 0 D 5 :1 1 / B0 0 D 5 :1 2 / B0 0 D 5 :1 3
D TC B0 0 D 5 :5 5
D TC B1 0 1 1 :9 5
D TC B1 0 FD :1 1 / B1 0 FD :1 3 / B1 0 FD :8 7 / B1 0 FD :9 6
D TC B1 0 FD :5 5 / B1 0 FE:5 5
D TC B1 0 FE:1 1 / B1 0 FE:1 3 / B1 0 FE:8 7 / B1 0 FE:9 6
D TC B1 1 2 6 :1 1 / B1 1 2 6 :1 2 / B1 1 2 6 :1 3 / B1 1 2 6 :1 9 / B1 1 2 6 :1 A
D TC B1 1 2 6 :5 5 / B1 1 2 7 :5 5
D TC B1 1 2 7 :1 1 / B1 1 2 7 :1 2 / B1 1 2 7 :1 3 / B1 1 2 7 :1 9 / B1 1 2 7 :1 A
D TC B1 1 2 8 :1 1 / B1 1 2 8 :1 2 / B1 1 2 8 :1 3 / B1 1 2 8 :1 9 / B1 1 2 8 :1 A
D TC B1 1 2 8 :5 5 / B1 1 2 9 :5 5

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D TC B1 1 2 9 :1 1 / B1 1 2 9 :1 2 / B1 1 2 9 :1 3 / B1 1 2 9 :1 9 / B1 1 2 9 :1 A
D TC B1 1 9 3 :0 0
D TC B1 1 9 6 :1 1 / B1 1 9 6 :1 3 / B1 1 9 6 :8 7 / B1 1 9 6 :9 6
D TC B1 1 9 6 :5 5 / B1 1 9 7 :5 5
D TC B1 1 9 7 :1 1 / B1 1 9 7 :1 3 / B1 1 9 7 :8 7 / B1 1 9 7 :9 6
D TC B1 D 7 5 :5 5
D TC B1 2 2 6 :1 1 / B1 2 2 6 :1 3 / B1 2 2 6 :8 7 / B1 2 2 6 :9 6
D TC B1 2 2 6 :5 5 , B1 2 2 7 :5 5
D TC B1 2 2 7 :1 1 / B1 2 2 7 :1 3 / B1 2 2 7 :8 7 / B1 2 2 7 :9 6
D TC C0 0 6 1 :2 9 / C0 0 6 2 :2 9 / C0 0 6 3 :2 9
D TC U0 0 2 8 :8 8
D TC U0 3 0 0 :0 0 / U2 1 0 0 :0 0
D TC U3 0 0 0 :4 6 / U3 0 0 0 :4 9
D TC U3 0 0 3 :1 6 / U3 0 0 3 :1 7
PI D / D ATA M ON I TOR I N SPECTI ON
PI D / D ATA M ON I TOR TABLE

Sym pt om Tr ou ble sh oot in g

AI R BAG SYSTEM W I RI N G D I AGRAM ( SYM PTOM TROUBLESH OOTI N G)


TROUBLESH OOTI N G I N D EX
N O.1 AI R BAG SYSTEM W ARN I N G LI GH T D OES N OT I LLUM I N ATE
N O.2 AI R BAG SYSTEM W ARN I N G LI GH T I LLUM I N ATES CON STAN TLY

Air Ba g Syst e m

AI R BAG SYSTEM LOCATI ON I N D EX


AI R BAG SYSTEM SERVI CE W ARN I N GS
AI R BAG SYSTEM SERVI CE CAUTI ON S
D RI VER- SI D E AI R BAG M OD ULE REM OVAL/ I N STALLATI ON
PASSEN GER- SI D E AI R BAG M OD ULE REM OVAL/ I N STALLATI ON
SI D E AI R BAG M OD ULE REM OVAL/ I N STALLATI ON
CURTAI N AI R BAG M OD ULE REM OVAL/ I N STALLATI ON
CRASH ZON E SEN SOR REM OVAL/ I N STALLATI ON
SAS CON TROL M OD ULE REM OVAL/ I N STALLATI ON
SAS CON TROL M OD ULE CON FI GURATI ON
SEAT TRACK POSI TI ON SEN SOR REM OVAL/ I N STALLATI ON
SEAT W EI GH T SEN SOR CON TROL M OD ULE REM OVAL/ I N STALLATI ON
SEAT W EI GH T SEN SOR CALI BRATI ON
SEAT W EI GH T SEN SOR I N SPECTI ON
SI D E AI R BAG SEN SOR N O. 1 REM OVAL/ I N STALLATI ON
SI D E AI R BAG SEN SOR N O. 2 REM OVAL/ I N STALLATI ON
PRESSURE SEN SOR REM OVAL/ I N STALLATI ON
CLOCK SPRI N G REM OVAL/ I N STALLATI ON
CLOCK SPRI N G AD JUSTM EN T
CLOCK SPRI N G I N SPECTI ON
PASSEN GER AI R BAG D EACTI VATI ON ( PAD ) I N D I CATOR LI GH T BULB REM OVAL/ I N STALLATI ON
AI R BAG M OD ULE AN D PRE- TEN SI ON ER SEAT BELT D EPLOYM EN T PROCED URES
AI R BAG M OD ULE AN D PRE- TEN SI ON ER SEAT BELT D I SPOSAL PROCED URES
I N SPECTI ON OF SST ( D EPLOYM EN T TOOL)

Se a t Be lt

SEAT BELT LOCATI ON I N D EX


FRON T SEAT BELT REM OVAL/ I N STALLATI ON
AD JUSTER AN CH OR REM OVAL/ I N STALLATI ON
REAR SEAT BELT REM OVAL/ I N STALLATI ON
REAR CEN TER SEAT BELT REM OVAL/ I N STALLATI ON

cardiagn.com
SEAT BELT I N SPECTI ON
FRON T BUCKLE REM OVAL/ I N STALLATI ON
REAR BUCKLE REM OVAL/ I N STALLATI ON
BUCKLE SW I TCH I N SPECTI ON
CH I LD - RESTRAI N T SEAT AN CH OR REM OVAL/ I N STALLATI ON

M a in t e n a n ce / Se r vice Tools

RESTRAI N TS SST

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W or k sh op M a n u a l - Body a n d Acce ssor ie s
2 0 1 2 - M a zda 6

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
FOREW ORD [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
CLEARI N G D TC [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC TABLE [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 0 B:1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 0 B:1 5 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 0 C:1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 0 C:1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :0 8 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :5 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :6 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :7 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :8 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :9 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 6 :9 6 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 2 B:5 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 8 B:2 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 8 B:2 9 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 8 C:2 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 A5 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C1 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C1 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C3 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C3 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C6 :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C7 :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C8 :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 C9 :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 D 1 :2 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 D 3 :2 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 E7 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 E7 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 E7 :1 6 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 0 E7 :1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 2 A:1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 2 A:1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 2 A:1 6 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 2 A:1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 3 E:1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]

cardiagn.com
D TC B1 1 FD :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 2 1 0 :1 F [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 E8 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC B1 1 E8 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC C0 0 4 0 :2 9 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 5 6 0 :1 6 , P0 5 6 0 :1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 6 1 5 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 6 1 5 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 6 1 5 :1 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 8 1 C:6 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 8 1 D :6 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 8 3 0 :2 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P0 8 5 0 :2 9 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P1 7 0 8 :2 9 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC P1 7 9 4 :1 6 , P1 7 9 4 :1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U0 0 2 8 :8 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U0 4 0 1 :6 8 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U2 0 1 F:0 0 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U2 0 1 F:1 3 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U2 1 0 0 :0 0 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 0 :4 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 0 :4 9 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 3 :1 6 , U3 0 0 3 :1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 4 :1 1 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 4 :1 2 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 4 :1 6 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
D TC U3 0 0 4 :1 7 [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
PI D / D ATA M ON I TOR I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
PI D / D ATA M ON I TOR TABLE [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
ACTI VE COM M AN D M OD ES I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
ACTI VE COM M AN D M OD ES TABLE [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]

On - Boa r d D ia gn ost ics

FOREW ORD [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ) ]
D TC I N SPECTI ON [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ) ]
CLEARI N G D TC [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ) ]
D TC TABLE [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 1 , D TC: B1 0 D 9 :8 7 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 2 , D TC: B1 0 D 5 :1 3 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 3 , D TC: B1 0 D 7 :0 5 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 3 , D TC: B1 0 D 7 :9 4 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 4 , D TC: B1 0 D 7 :8 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 5 , D TC: B1 0 D 7 :5 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 1 6 , D TC: U0 1 0 0 :8 7 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 2 1 , D TC: B1 0 D 8 :0 0 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 2 2 , D TC: B1 0 D A:5 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D
PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: 2 3 , D TC: B1 0 D A:6 2 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D

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PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: N OT I LLUM I N ATED , D TC B1 0 E6 :1 1 / - [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY
AN D PUSH BUTTON START SYSTEM ) ]
SECURI TY LI GH T: N OT I LLUM I N ATED , D TC B1 0 E6 :1 2 / - [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY
AN D PUSH BUTTON START SYSTEM ) ]
PI D / D ATA M ON I TOR I N SPECTI ON [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ) ]
PI D / D ATA M ON I TOR TABLE [ I M M OBI LI ZER SYSTEM ( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ) ]

On - Boa r d D ia gn ost ics

FOREW ORD [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]


D TC I N SPECTI ON [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
CLEARI N G D TC [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
D TC TABLE [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 1 , D TC: B1 0 D 9 :8 7 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 2 , D TC: B1 0 D 5 :1 3 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 3 , D TC: B1 0 D 7 :0 5 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 3 , D TC: B1 0 D 7 :9 4 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 4 , D TC: B1 0 D 7 :8 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 5 , D TC: B1 0 D 7 :5 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 1 6 , D TC: U0 1 0 0 :8 7 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 2 1 , D TC: B1 0 D 8 :0 0 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 2 2 , D TC: B1 0 D A:5 1 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
SECURI TY LI GH T: 2 3 , D TC: B1 0 D A:6 2 / P1 2 6 0 :0 0 [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
PI D / D ATA M ON I TOR I N SPECTI ON [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]
PI D / D ATA M ON I TOR TABLE [ I M M OBI LI ZER SYSTEM ( KEYLESS EN TRY SYSTEM ) ]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ AUTO LI GH T/ W I PER CON TROL M OD ULE]


D TC I N SPECTI ON [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
CLEARI N G D TC [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC TABLE [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC B1 0 1 4 [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC B1 3 1 7 [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC B1 3 1 8 [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC B1 3 4 2 [ AUTO LI GH T/ W I PER CON TROL M OD ULE]
D TC U2 0 3 0 [ AUTO LI GH T/ W I PER CON TROL M OD ULE]

On - Boa r d D ia gn ost ics

FOREW ORD [ AUD I O]


D TC I N SPECTI ON [ AUD I O]
SUPPLI ER I D EN TI FI CATI ON PROCED URE [ AUD I O]
CLEARI N G D TC [ AUD I O]
D TC TABLE [ AUD I O]
D TC: D EVI CE CORD 1 5 / ERROR CORD 1 9 [ AUD I O]
D TC: 1 0 :Er 0 7 , 2 2 :Er 0 7 , D EVI CE CORD 2 2 / ERROR CORD 0 7 [ AUD I O]
D TC: 1 0 :ER0 2 , 2 2 :Er 0 2 , D EVI CE CORD 2 2 / ERROR CORD 0 2 [ AUD I O]
D TC: 1 0 :Er 0 1 , 2 2 :Er 0 1 , D EVI CE CORD 2 2 / ERROR CORD 0 1 [ AUD I O]
D TC: D EVI CE CORD 2 2 / ERROR CORD 1 0 [ AUD I O]
D TC: 1 0 :Er 0 9 , 2 2 :Er 0 9 , D EVI CE CORD 2 2 / ERROR CORD 0 9 [ AUD I O]
D TC: 0 9 :Er 2 1 , D EVI CE CORD 0 9 / ERROR CORD 2 1 [ AUD I O]
D TC: 0 9 :Er 2 0 , D EVI CE CORD 0 9 / ERROR CORD 2 0 [ AUD I O]
D I AGN OSTI C ASSI ST FUN CTI ON [ AUD I O]

On - Boa r d D ia gn ost ics


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FOREW ORD [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]
D TC I N SPECTI ON [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]
CLEARI N G D TC [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]
D TC TABLE [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]
D TC: 2 6 :Er 8 5 , D EVI CE CORD 2 6 / ERROR CORD 8 5 [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL)
SYSTEM ) ]
D TC: 2 6 :Er 8 2 , D EVI CE CORD 2 6 / ERROR CORD 8 2 [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL)
SYSTEM ) ]
D TC: 2 6 :Er 8 4 , D EVI CE CORD 2 6 / ERROR CORD 8 4 [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL)
SYSTEM ) ]
D TC: 2 6 :Er 8 3 , D EVI CE CORD 2 6 / ERROR CORD 8 3 [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL)
SYSTEM ) ]
D TC: 2 6 :Er 8 6 , D EVI CE CORD 2 6 / ERROR CORD 8 6 [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL)
SYSTEM ) ]
D I AGN OSTI C ASSI ST FUN CTI ON [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]

On - Boa r d D ia gn ost ics

STARTI N G PROCED URE FOR ON - BOARD D I AGN OSTI C TEST M OD E [ CAR- N AVI GATI ON SYSTEM ]
SUPPLI ER I D EN TI FI CATI ON PROCED URE [ CAR- N AVI GATI ON SYSTEM ]
CLEARI N G D TC [ CAR- N AVI GATI ON SYSTEM ]
D TC TABLE [ CAR- N AVI GATI ON SYSTEM ]
D I AGN OSTI C ASSI ST FUN CTI ON [ CAR- N AVI GATI ON SYSTEM ]
STARTI N G PROCED URE FOR D I AGN OSTI C M OD E [ CAR- N AVI GATI ON SYSTEM ]
D I AGN OSTI C CH ECK [ CAR- N AVI GATI ON SYSTEM ]
N AVI GATI ON CH ECK [ CAR- N AVI GATI ON SYSTEM ]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ I N STRUM EN T CLUSTER]


D TC I N SPECTI ON [ I N STRUM EN T CLUSTER]
CLEARI N G D TC [ I N STRUM EN T CLUSTER]
D TC TABLE [ I N STRUM EN T CLUSTER]
D TC P0 0 7 0 :1 4 [ I N STRUM EN T CLUSTER]
D TC U0 3 0 0 :0 0 [ I N STRUM EN T CLUSTER]
D TC U0 4 0 1 :6 8 [ I N STRUM EN T CLUSTER]
D TC U0 4 0 1 :9 2 [ I N STRUM EN T CLUSTER]
D TC U0 4 0 2 :6 8 [ I N STRUM EN T CLUSTER]
D TC U0 4 0 2 :9 2 [ I N STRUM EN T CLUSTER]
D TC U0 4 1 5 :6 8 [ I N STRUM EN T CLUSTER]
D TC U0 4 1 5 :9 2 [ I N STRUM EN T CLUSTER]
D TC U0 4 5 2 :9 2 [ I N STRUM EN T CLUSTER]
D TC U0 5 1 5 :6 8 [ I N STRUM EN T CLUSTER]
D TC U0 5 1 5 :9 2 [ I N STRUM EN T CLUSTER]
D TC U0 5 3 3 :6 8 [ I N STRUM EN T CLUSTER]
D TC U2 0 0 5 :8 6 [ I N STRUM EN T CLUSTER]
D TC U2 1 0 0 :0 0 [ I N STRUM EN T CLUSTER]
D TC U3 0 0 0 :4 1 [ I N STRUM EN T CLUSTER]
D TC U3 0 0 3 :1 6 [ I N STRUM EN T CLUSTER]
PI D / D ATA M ON I TOR I N SPECTI ON [ I N STRUM EN T CLUSTER]
PI D / D ATA M ON I TOR TABLE [ I N STRUM EN T CLUSTER]
ACTI VE COM M AN D M OD ES I N SPECTI ON [ I N STRUM EN T CLUSTER]
ACTI VE COM M AN D M OD ES TABLE [ I N STRUM EN T CLUSTER]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ BLI N D SPOT M ON I TORI N G ( BSM ) ]

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D TC I N SPECTI ON [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
CLEARI N G D TC [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC TABLE [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC B1 1 8 C:1 1 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC B1 1 8 C:1 5 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC B1 1 8 D :1 1 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC B1 1 8 D :1 5 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U0 4 0 1 :6 8 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U0 4 0 2 :6 8 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U0 4 2 2 :6 8 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U0 5 3 3 :6 8 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U0 5 3 4 :6 8 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U3 0 0 0 :0 1 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U3 0 0 0 :0 9 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U3 0 0 0 :4 A [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U3 0 0 0 :9 7 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
D TC U3 0 0 3 :1 6 / U3 0 0 3 :1 7 [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
PI D / D ATA M ON I TOR I N SPECTI ON [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
PI D / D ATA M ON I TOR TABLE [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
ACTI VE COM M AN D M OD ES I N SPECTI ON [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
ACTI VE COM M AN D M OD ES TABLE [ BLI N D SPOT M ON I TORI N G ( BSM ) ]

On - Boa r d D ia gn ost ics

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ BCM ]


D TC I N SPECTI ON [ BCM ]
CLEARI N G D TC [ BCM ]
D TC TABLE [ BCM ]
D TC B1 D 3 5 :1 1 [ BCM ]
D TC B1 D 3 6 :1 1 [ BCM ]
D TC B1 0 D 0 :1 1 [ BCM ]
D TC B1 0 4 8 :1 1 [ BCM ]
D TC B1 0 7 9 :1 3 [ BCM ]
D TC B1 0 8 F:1 6 [ BCM ]
D TC B1 1 C0 :1 3 [ BCM ]
D TC B1 1 C1 :1 3 [ BCM ]
D TC B1 1 D A:1 1 [ BCM ]
D TC B1 1 3 E:1 1 [ BCM ]
D TC B1 1 7 2 :1 1 [ BCM ]
D TC B1 1 7 2 :1 3 [ BCM ]
D TC B1 1 7 4 :1 1 [ BCM ]
D TC B1 1 7 4 :1 3 [ BCM ]
D TC B1 1 7 5 :1 3 [ BCM ]
D TC B1 1 7 6 :1 3 [ BCM ]
D TC B1 1 7 8 :1 1 [ BCM ]
D TC B1 2 6 A:1 1 [ BCM ]
D TC B1 2 6 A:1 3 [ BCM ]
D TC C0 0 5 1 :0 4 [ BCM ]
D TC C0 0 5 1 :2 F/ C0 0 5 2 :1 1 / C0 0 5 2 :1 3 / C0 0 5 3 :1 1 / C0 0 5 3 :1 3 / C0 0 5 4 :1 1 / C0 0 5 4 :1 3 / C0 0 5 5 :1 1 / C0 0 5 5 :1 3 [ BCM ]
D TC C1 1 3 7 :1 2 [ BCM ]
D TC P1 5 3 6 :1 3 [ BCM ]
D TC U0 3 0 0 :0 0 [ BCM ]
D TC U0 4 0 1 :6 8 [ BCM ]
D TC U0 4 0 2 :6 8 [ BCM ]
D TC U2 1 0 0 :0 0 [ BCM ]
D TC U3 0 0 0 :0 4 [ BCM ]
D TC U3 0 0 3 :1 6 / U3 0 0 3 :1 7 [ BCM ]

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PI D / D ATA M ON I TOR I N SPECTI ON [ BCM ]
PI D / D ATA M ON I TOR TABLE [ BCM ]

On - Boa r d D ia gn ost ics

FOREW ORD [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]


D TC TABLE [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]
D ETERM I N I N G M ALFUN CTI ON I N G PART ( H S - CAN ) [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]
D ETERM I N I N G M ALFUN CTI ON I N G PART ( M S- CAN ) [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]
M - M D S AN D VEH I CLE N OT COM M UN I CATI N G [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]
D TC U0 0 0 1 :8 8 , U0 0 7 3 :0 0 [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]
D TC U0 0 1 0 :8 8 , 0 1 :Er , 1 6 :Er 1 1 , 1 6 :Er 1 2 , 2 6 :Er 8 1 [ M ULTI PLEX COM M UN I CATI ON SYSTEM ]

Sym pt om Tr ou ble sh oot in g

AUTO D OOR LOCK SYSTEM W I RI N G D I AGRAM [ AUTO D OOR LOCK SYSTEM ]


SYM PTOM TROUBLESH OOTI N G CH ART [ AUTO D OOR LOCK SYSTEM ]
N o.1 AUTO D OOR LOCK FUN CTI ON D OES N OT OPERATE [ AUTO D OOR LOCK SYSTEM ]
N o.2 AUTO D OOR UN LOCK FUN CTI ON D OES N OT OPERATE [ AUTO D OOR LOCK SYSTEM ]

Sym pt om Tr ou ble sh oot in g

POW ER W I N D OW SYSTEM W I RI N G D I AGRAM [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
FOREW ORD [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
SYM PTOM TROUBLESH OOTI N G CH ART [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
POW ER W I N D OW SYSTEM TROUBLESH OOTI N G QUESTI ON N AI RE [ POW ER W I N D OW SYSTEM S ( AUTO-
OPEN / CLOSE FUN CTI ON ) ]
I N TERM I TTEN T CON CERN TROUBLESH OOTI N G [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
BASI C POW ER W I N D OW SYSTEM I N SPECTI ON [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
N o.1 D OOR GLASS D OES N OT M OVE UP AN D D OW N I N AUTOM ATI C M OD E [ POW ER W I N D OW SYSTEM S ( AUTO-
OPEN / CLOSE FUN CTI ON ) ]
N o.2 D OOR GLASS D OES N OT REVERSE, EVEN W H EN EN COUN TERI N G A FOREI GN OBJECT I N I TS PATH [ POW ER
W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
N o.3 D OOR GLASS REVERSES EVEN TH OUGH TH E GLASS D OES N OT EN COUN TER A FOREI GN OBJECT W H I LE I T
I S M OVI N G UP I N AUTOM ATI C M OD E [ POW ER W I N D OW SYSTEM S ( AUTO- OPEN / CLOSE FUN CTI ON ) ]
N o.4 ABN ORM AL N OI SE W H I LE TH E D OOR GLASS I S OPEN I N G OR CLOSI N G [ POW ER W I N D OW SYSTEM S
( AUTO- OPEN / CLOSE FUN CTI ON ) ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G CH ART [ POW ER W I N D OW SYSTEM ( EXTERI OR OPEN FUN CTI ON ) ]
QUI CK D I AGN OSTI C CH ART [ POW ER W I N D OW SYSTEM ( EXTERI OR OPEN FUN CTI ON ) ]
N o.1 D OOR GLASS D OES N OT OPERATE EVEN TH OUGH VARI OUS OPERATI ON S ARE PERFORM ED [ POW ER
W I N D OW SYSTEM ( EXTERI OR OPEN FUN CTI ON ) ]
N o.2 D OOR GLASS D OES N OT OPERATE USI N G TH E KEYLESS TRAN SM I TTER [ POW ER W I N D OW SYSTEM
( EXTERI OR OPEN FUN CTI ON ) ]
N o.3 D OOR GLASS D OES N OT OPERATE USI N G TH E REQUEST SW I TCH [ POW ER W I N D OW SYSTEM ( EXTERI OR
OPEN FUN CTI ON ) ]
N o.4 PASSEN GER D OOR GLASS D OES N OT OPERATE [ POW ER W I N D OW SYSTEM ( EXTERI OR OPEN FUN CTI ON ) ]
N o.5 D OOR GLASS STOPS BEFORE FULLY OPEN I N G/ CLOSI N G [ POW ER W I N D OW SYSTEM ( EXTERI OR OPEN
FUN CTI ON ) ]
N o.6 D RI VER'S AN D PASSEN GER'S D OOR GLASSES OPERATE ACCI D EN TALLY [ POW ER W I N D OW SYSTEM
( EXTERI OR OPEN FUN CTI ON ) ]
N o.7 PASSEN GER'S D OOR GLASS OPERATES ACCI D EN TALLY [ POW ER W I N D OW SYSTEM ( EXTERI OR OPEN
FUN CTI ON ) ]

Sym pt om Tr ou ble sh oot in g

POW ER W I N D OW SYSTEM W I RI N G D I AGRAM [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN

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FUN CTI ON ) ]
FOREW ORD [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
SYM PTOM TROUBLESH OOTI N G CH ART [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
POW ER W I N D OW SYSTEM TROUBLESH OOTI N G QUESTI ON N AI RE [ POW ER W I N D OW SYSTEM S ( W I TH OUT
EXTERI OR OPEN FUN CTI ON ) ]
POW ER W I N D OW SYSTEM PRELI M I N ARY I N SPECTI ON [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN
FUN CTI ON ) ]
N o.1 TH E AUTO OPEN / CLOSE FUN CTI ON ON TH E D RI VER'S SI D E POW ER W I N D OW I S I N OPERATI VE [ POW ER
W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
N o.2 TH E D RI VER'S SI D E POW ER W I N D OW I S I N OPERATI VE [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR
OPEN FUN CTI ON ) ]
N o.3 ALL POW ER W I N D OW S OTH ER TH AN D RI VER'S SI D E D O N OT OPERATE USI N G TH E POW ER W I N D OW
SUBSW I TCH [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
N o.4 ALL POW ER W I N D OW S OTH ER TH AN D RI VER'S SI D E D O N OT OPERATE USI N G TH E POW ER W I N D OW
M AI N SW I TCH [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
N o.5 ALL POW ER W I N D OW S ARE I N OPERATI VE [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN
FUN CTI ON ) ]
N o.6 D OOR GLASS REVERSES EVEN TH OUGH TH E GLASS D OES N OT EN COUN TER A FOREI GN OBJECT W H I LE I T
I S M OVI N G UP I N AUTOM ATI C M OD E [ POW ER W I N D OW SYSTEM S ( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]
N o.7 ABN ORM AL N OI SE W H I LE TH E D OOR GLASS I S OPEN I N G OR CLOSI N G [ POW ER W I N D OW SYSTEM S
( W I TH OUT EXTERI OR OPEN FUN CTI ON ) ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G CH ART [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEYLESS EN TRY SYSTEM W I RI N G D I AGRAM [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
TROUBLESH OOTI N G I N D EX [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEYLESS EN TRY SYSTEM CH ECK SH EET [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
N O.1 D OOR CAN N OT BE LOCKED / UN LOCKED BY AD VAN CED KEY [ AD VAN CED KEYLESS EN TRY AN D PUSH
BUTTON START SYSTEM ]
N O.2 AD VAN CED KEYLESS EN TRY FUN CTI ON I N OPERATI VE [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ]
N O.3 PUSH BUTTON START SYSTEM D OES N OT OPERATE [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ]
N O.4 AFTER EN GI N E START, ELECTRI CAL D EVI CES D O N OT OPERATE [ AD VAN CED KEYLESS EN TRY AN D PUSH
BUTTON START SYSTEM ]
N O.5 PUSH BUTTON START SYSTEM D OES N OT TURN OFF ( I G OFF) [ AD VAN CED KEYLESS EN TRY AN D PUSH
BUTTON START SYSTEM ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G CH ART [ KEYLESS EN TRY SYSTEM ]


KEYLESS EN TRY SYSTEM W I RI N G D I AGRAM [ KEYLESS EN TRY SYSTEM ]
TROUBLESH OOTI N G I N D EX [ KEYLESS EN TRY SYSTEM ]
KEYLESS EN TRY SYSTEM CH ECK SH EET [ KEYLESS EN TRY SYSTEM ]
KEYLESS EN TRY SYSTEM OPERATI ON I N SPECTI ON [ KEYLESS EN TRY SYSTEM ]
KEYLESS EN TRY SYSTEM PRELI M I N ARY I N SPECTI ON [ KEYLESS EN TRY SYSTEM ]
N O.1 KEYLESS EN TRY SYSTEM D OES N OT OPERATE N ORM ALLY [ KEYLESS EN TRY SYSTEM ]
N O.2 ALL KEYLESS EN TRY SYSTEM FUN CTI ON S I N OPERATI VE [ KEYLESS EN TRY SYSTEM ]
N O.3 TRAN SM I TTER I D COD E CAN N OT BE REPROGRAM M ED [ KEYLESS EN TRY SYSTEM ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G CH ART [ I M M OBI LI ZER SYSTEM ]


N O.1 SECURI TY LI GH T D I SPLAY I S N OT N ORM AL [ I M M OBI LI ZER SYSTEM ]

Sym pt om Tr ou ble sh oot in g

FOREW ORD [ EN TI RE AUD I O SYSTEM ]

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CON FI RM ATI ON STEP 1 : AUD I O PAN EL SW I TCH CON FI RM ATI ON [ EN TI RE AUD I O SYSTEM ]
CON FI RM ATI ON STEP 2 : STEERI N G SW I TCH CON FI RM ATI ON [ EN TI RE AUD I O SYSTEM ]
AUD I O UN I T RESET PROCED URE [ EN TI RE AUD I O SYSTEM ]
N O.1 AF N OI SE OR POP N OI SE AT ALL SOURCES ( RAD I O, CD ) [ EN TI RE AUD I O SYSTEM ]
N O.2 AUD I O POW ER I S N OT AVAI LABLE OR SW I TCH ED ON OR OFF AUTOM ATI CALLY [ EN TI RE AUD I O SYSTEM ]
N O.3 N O SOUN D FROM ALL SPEAKERS [ EN TI RE AUD I O SYSTEM ]
N O.4 N O SOUN D FROM SOM E SPEAKERS [ EN TI RE AUD I O SYSTEM ]
N O.5 SOUN D BREAK - UP OR POOR SOUN D QUALI TY [ EN TI RE AUD I O SYSTEM ]
N O.6 VOLUM E I N CREASES/ D ECREASES W H I LE D RI VI N G TH E VEH I CLE [ EN TI RE AUD I O SYSTEM ]
N O.7 ALC FUN CTI ON I S I N OPERATI VE [ EN TI RE AUD I O SYSTEM ]
N O.8 Au dioPilot ® 2 FUN CTI ON I S I N OPERATI VE [ EN TI RE AUD I O SYSTEM ]
N O.9 N O AUD I O SYSTEM I LLUM I N ATI ON [ EN TI RE AUD I O SYSTEM ]
N O.1 0 LCD D OES N OT D I SPLAY AT ALL [ EN TI RE AUD I O SYSTEM ]
N O.1 1 D I SPLAY D OES N OT CH AN GE TO TH E REAR M OUN T CAM ERA I M AGE [ EN TI RE AUD I O SYSTEM ]
N O.1 2 SOUN D JUM PS [ EN TI RE AUD I O SYSTEM ]

Sym pt om Tr ou ble sh oot in g

FOREW ORD [ RAD I O]


CON FI RM ATI ON STEP 1 : RECEPTI ON CON D I TI ON SYM PTOM ( EXAM PLE) [ RAD I O]
CON FI RM ATI ON STEP 2 : AN TEN N A SYSTEM SYM PTOM ( EXAM PLE) [ RAD I O]
CON FI RM ATI ON STEP 3 : AN TEN N A SYSTEM SI M PLE I N SPECTI ON [ RAD I O]
N O.1 N O RAD I O RECEPTI ON ( AM / FM ) / N O OR LOW VOLUM E [ RAD I O]
N O.2 N O RAD I O RECEPTI ON ( SI RI US SATELLI TE RAD I O) [ RAD I O]
N O.3 N OI SE FROM RAD I O ( AM ON LY) [ RAD I O]
N O.4 N OI SE FROM RAD I O ( FM ON LY) [ RAD I O]
N O.5 N OI SE FROM RAD I O ( SI RI US SATELLI TE RAD I O ON LY) [ RAD I O]
N O.6 CAN N OT TUN E ( SEEK D OES N OT STOP) [ RAD I O]
N O.7 CAN N OT PRESET ( PRESET FUN CTI ON D OES N OT OPERATE) [ RAD I O]
N O.8 RECEPTI ON FREQUEN CY OF RAD I O SLI PS [ RAD I O]
REFEREN CE [ RAD I O]

Sym pt om Tr ou ble sh oot in g

FOREW ORD [ CD PLAYER/ CH AN GER]


N O.1 CD PLAYER/ CH AN GER D OES N OT LOAD TH E CD OR EJECTS TH E CD I M M ED I ATELY [ CD PLAYER/ CH AN GER]
N O.2 CD PLAYER/ CH AN GER D OES N OT EJECT TH E CD [ CD PLAYER/ CH AN GER]
N O.3 CD PLAYER/ CH AN GER D OES N OT PLAY TH E CD / N O SOUN D [ CD PLAYER/ CH AN GER]
N O.4 SOUN D JUM PS [ CD PLAYER/ CH AN GER]
N O.5 CD PLAYER/ CH AN GER SCRATCH ES ON TH E CD [ CD PLAYER/ CH AN GER]
N O.6 D I SC CH AN GE I S I N OPERATI VE [ CD PLAYER/ CH AN GER]
N O.7 CD PLAYER D OES N OT PLAY TH E M P3 / W M A - FORM ATTED [ CD PLAYER/ CH AN GER]
N O.8 M P3 / W M A - FORM ATTED FI LE FOLD ER SELECTI ON I S I N OPERATI VE/ TRACK SEARCH I S I N OPERATI VE [ CD
PLAYER/ CH AN GER]
N O.9 CD PLAYER D OES N OT I N D I CATE TH E M P3 / W M A TI TLE TEXT [ CD PLAYER/ CH AN GER]
N O.1 0 CD PLAYER D OES N OT PLAY TH E AUD I O D ATA ( CD D A) [ CD PLAYER/ CH AN GER]
N O.1 1 TRACK CH AN GE I S I N OPERATI VE [ CD PLAYER/ CH AN GER]
REFEREN CE [ CD PLAYER/ CH AN GER]

Sym pt om Tr ou ble sh oot in g

FOREW ORD [ CAR- N AVI GATI ON SYSTEM ]


N O.1 CAR - N AVI GATI ON SYSTEM D OES N OT START OPERATI ON ( D I SPLAY CH AN GES TO BACK.) [ CAR-
N AVI GATI ON SYSTEM ]
N O.2 SYSTEM D OES N OT CON TROL AUD I O BY STEERI N G SW I TCH [ CAR- N AVI GATI ON SYSTEM ]
N O.3 SYSTEM D OES N OT LOAD M AP D I SC. [ CAR- N AVI GATI ON SYSTEM ]
N O.4 N O SOUN D FROM AUD I O SYSTEM [ CAR- N AVI GATI ON SYSTEM ]
N O.5 VEH I CLE POSI TI ON D EVI ATES FROM TH E ROUTE M AP [ CAR- N AVI GATI ON SYSTEM ]

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N O.6 N O VOI CE N AVI GATI ON [ CAR- N AVI GATI ON SYSTEM ]
N O.7 D I SPLAY SCREEN D OES N OT CH AN GE TO TH E N I GH T M OD E ( FRON T AN D REAR COM BI N ATI ON LI GH TS
OPERATE N ORM ALLY.) [ CAR- N AVI GATI ON SYSTEM ]
N O.8 SPEECH RECOGN I TI ON D OES N OT START [ CAR- N AVI GATI ON SYSTEM ]
N O.9 D I SPLAY D OES N OT CH AN GE TO TH E REAR M OUN T CAM ERA I M AGE [ CAR- N AVI GATI ON SYSTEM ]
SELF - D I AGN OSTI C [ CAR- N AVI GATI ON SYSTEM ]

Sym pt om Tr ou ble sh oot in g

FOREW ORD [ Blu e t oot h SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]


N o.1 H AN D S - FREE TELEPH ON E SYSTEM D OES N OT RECEI VE/ TRAN SM I T CALLS, D OES N OT CON N ECT [ Blu e t oot h
SYSTEM ( H AN D S- FREE TELEPH ON E ( H F/ TEL) SYSTEM ) ]
N o.2 CALLER'S VOI CE VOLUM E TOO LOW , OR N OI SE I N TERRUPTS CALL [ Blu e t oot h SYSTEM ( H AN D S- FREE
TELEPH ON E ( H F/ TEL) SYSTEM ) ]
N o.3 AD D RESSEE'S VOI CE VOLUM E TOO LOW , OR N OI SE I N TERRUPTS CALL [ Blu e t oot h SYSTEM ( H AN D S- FREE
TELEPH ON E ( H F/ TEL) SYSTEM ) ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G LI GH T) ]
QUI CK D I AGN OSTI C CH ART [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 1 FUEL GAUGE N EED LE POSI TI ON I N CORRECT [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON
W ARN I N G LI GH T) ]
N O. 2 ALL M ETERS AN D GAUGES D O N OT OPERATE [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON
W ARN I N G LI GH T) ]
N O. 3 ABS W ARN I N G LI GH T I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 4 M I L I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 5 BRAKE SYSTEM W ARN I N G LI GH T I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON
W ARN I N G LI GH T) ]
N O. 6 I N STRUM EN T CLUSTER I LLUM I N ATI ON D OES N OT I LLUM I N ATE W H EN TAI LLI GH TS I LLUM I N ATE
[ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 7 I N STRUM EN T CLUSTER I LLUM I N ATI ON D OES N OT D I M W H EN TAI LLI GH TS I LLUM I N ATE [ I N STRUM EN T
CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 8 SPEED OM ETER I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 9 TACH OM ETER I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH OUT M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 1 0 W ATER TEM PERATURE GAUGE I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH OUT
M ALFUN CTI ON W ARN I N G LI GH T) ]

Sym pt om Tr ou ble sh oot in g

SYM PTOM TROUBLESH OOTI N G [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]


QUI CK D I AGN OSTI C CH ART [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 1 FUEL GAUGE N EED LE POSI TI ON I N CORRECT [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 2 ALL M ETERS AN D GAUGES D O N OT OPERATE [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 3 ABS W ARN I N G LI GH T I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 4 M I L I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 5 BRAKE SYSTEM W ARN I N G LI GH T I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 6 I N STRUM EN T CLUSTER I LLUM I N ATI ON D OES N OT I LLUM I N ATE W H EN TAI LLI GH TS I LLUM I N ATE
[ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 7 I N STRUM EN T CLUSTER I LLUM I N ATI ON D OES N OT D I M W H EN TAI LLI GH TS I LLUM I N ATE [ I N STRUM EN T
CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 8 SPEED OM ETER I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G

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LI GH T) ]
N O. 9 TACH OM ETER I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON W ARN I N G
LI GH T) ]
N O. 1 0 W ATER TEM PERATURE GAUGE I N D I CATI ON I S D EFECTI VE [ I N STRUM EN T CLUSTER ( W I TH
M ALFUN CTI ON W ARN I N G LI GH T) ]
N O. 1 1 M ALFUN CTI ON W ARN I N G LI GH T I LLUM I N ATES [ I N STRUM EN T CLUSTER ( W I TH M ALFUN CTI ON
W ARN I N G LI GH T) ]

Sym pt om Tr ou ble sh oot in g

TROUBLESH OOTI N G I N D EX [ BLI N D SPOT M ON I TORI N G ( BSM ) ]


BLI N D SPOT M ON I TORI N G ( BSM ) W I RI N G D I AGRAM [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
FOREW ORD [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.1 BSM OFF I N D I CATOR LI GH T D OES N OT I LLUM I N ATE W H EN TH E I GN I TI ON I S SW I TCH ED TO ON [ BLI N D
SPOT M ON I TORI N G ( BSM ) ]
N O.2 BSM OFF I N D I CATOR LI GH T D OES N OT I LLUM I N ATE W H I LE BSM SYSTEM I S OFF [ BLI N D SPOT
M ON I TORI N G ( BSM ) ]
N O.3 BSM OFF I N D I CATOR LI GH T I LLUM I N ATES CON TI N UOUSLY [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.4 BSM I N D I CATOR LI GH T I LLUM I N ATES W H I LE N OT UN D ER LI GH T - I LLUM I N ATI ON CON D I TI ON S [ BLI N D
SPOT M ON I TORI N G ( BSM ) ]
N O.5 BSM I N D I CATOR LI GH T D OES N OT I LLUM I N ATE W H I LE UN D ER BSM I N D I CATOR LI GH T - I LLUM I N ATI ON
CON D I TI ON S [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.6 BSM I N D I CATOR LI GH T FLASH ES W H I LE N OT UN D ER BSM I N D I CATOR LI GH T - FLASH I N G CON D I TI ON S
( N O COM BI N ATI ON SW I TCH OPERATI ON ( TURN SI GN AL SW I TCH ) ) [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.7 BSM I N D I CATOR LI GH T D OES N OT FLASH W H I LE UN D ER BSM I N D I CATOR LI GH T - FLASH I N G CON D I TI ON S
( W I TH COM BI N ATI ON SW I TCH OPERATI ON ( TURN SI GN AL SW I TCH ) ) [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.8 TH E BSM I N D I CATOR LI GH T D OES N OT FLASH OR I LLUM I N ATE CON TI N UOUSLY, BUT A TURN SI GN AL I S
ON [ BLI N D SPOT M ON I TORI N G ( BSM ) ]
N O.9 BSM W ARN I N G ALARM D OES N OT SOUN D W H I LE BSM I N D I CATOR LI GH T FLASH ES [ BLI N D SPOT
M ON I TORI N G ( BSM ) ]

Body Pa n e ls

BOD Y PAN ELS LOCATI ON I N D EX


TRUN K LI D REM OVAL/ I N STALLATI ON
TRUN K LI D AD JUSTM EN T
TRUN K LI D STAY D AM PER D I SPOSAL
FUEL- FI LLER LI D REM OVAL/ I N STALLATI ON
FUEL- FI LLER LI D AD JUSTM EN T
H OOD REM OVAL/ I N STALLATI ON
H OOD D I SASSEM BLY/ ASSEM BLY
H OOD AD JUSTM EN T
FRON T BUM PER REM OVAL/ I N STALLATI ON
FRON T BUM PER D I SASSEM BLY/ ASSEM BLY
FRON T BUM PER REI N FORCEM EN T REM OVAL/ I N STALLATI ON
EN ERGY - ABSORBI N G FORM REM OVAL/ I N STALLATI ON
SEAL PLATE REM OVAL/ I N STALLATI ON
FRON T FEN D ER PAN EL REM OVAL/ I N STALLATI ON
SH ROUD PAN EL REM OVAL/ I N STALLATI ON
COW L PAN EL REM OVAL/ I N STALLATI ON
REAR BUM PER REM OVAL/ I N STALLATI ON
REAR BUM PER D I SASSEM BLY/ ASSEM BLY
REAR BUM PER REI N FORCEM EN T REM OVAL/ I N STALLATI ON

D oor s An d Lift ga t e

D OOR AN D LI FTGATE LOCATI ON I N D EX


FRON T D OOR REM OVAL/ I N STALLATI ON

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FRON T D OOR M OD ULE PAN EL REM OVAL/ I N STALLATI ON
FRON T D OOR PAD REM OVAL/ I N STALLATI ON
FRON T D OOR CH ECKER REM OVAL/ I N STALLATI ON
FRON T D OOR H I N GE REM OVAL/ I N STALLATI ON
REAR D OOR REM OVAL/ I N STALLATI ON
REAR D OOR M OD ULE PAN EL REM OVAL/ I N STALLATI ON
REAR D OOR PAD REM OVAL/ I N STALLATI ON
REAR D OOR CH ECKER REM OVAL/ I N STALLATI ON
REAR D OOR H I N GE REM OVAL/ I N STALLATI ON
REAR D OOR H OLE COVER REM OVAL
REAR D OOR H OLE COVER I N STALLATI ON
D OOR AD JUSTM EN T

Gla ss/ W in dow s/ M ir r or s

GLASS/ W I N D OW S/ M I RRORS LOCATI ON I N D EX


FRON T D OOR GLASS REM OVAL/ I N STALLATI ON
REAR D OOR GLASS REM OVAL/ I N STALLATI ON
REAR D OOR QUARTER GLASS REM OVAL/ I N STALLATI ON
W I N D SH I ELD REM OVAL
W I N D SH I ELD I N STALLATI ON
REAR W I N D OW GLASS REM OVAL
REAR W I N D OW GLASS I N STALLATI ON
FRON T POW ER W I N D OW REGULATOR REM OVAL/ I N STALLATI ON
REAR POW ER W I N D OW REGULATOR REM OVAL/ I N STALLATI ON
POW ER W I N D OW M OTOR REM OVAL/ I N STALLATI ON
POW ER W I N D OW M OTOR I N SPECTI ON
POW ER W I N D OW M AI N SW I TCH REM OVAL/ I N STALLATI ON
POW ER W I N D OW M AI N SW I TCH I N SPECTI ON
POW ER W I N D OW SUBSW I TCH REM OVAL/ I N STALLATI ON
POW ER W I N D OW SUBSW I TCH I N SPECTI ON
POW ER OUTER M I RROR REM OVAL/ I N STALLATI ON
POW ER OUTER M I RROR I N SPECTI ON
OUTER M I RROR GLASS REM OVAL
OUTER M I RROR GLASS I N STALLATI ON
OUTER M I RROR GLASS I N SPECTI ON
OUTER M I RROR GARN I SH REM OVAL/ I N STALLATI ON
POW ER OUTER M I RROR SW I TCH REM OVAL/ I N STALLATI ON
POW ER OUTER M I RROR SW I TCH I N SPECTI ON
FI LAM EN T I N SPECTI ON
FI LAM EN T REPAI R
AUTO - D I M M I N G M I RROR REM OVAL
AUTO - D I M M I N G M I RROR I N STALLATI ON
AUTO - D I M M I N G M I RROR I N SPECTI ON
REARVI EW M I RROR REM OVAL
REARVI EW M I RROR I N STALLATI ON
M I RROR BASE REM OVAL
M I RROR BASE I N STALLATI ON
POW ER W I N D OW SYSTEM I N I TI ALI ZATI ON PROCED URE
PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE

Se a t s

SEATS LOCATI ON I N D EX
FRON T SEAT REM OVAL/ I N STALLATI ON
FRON T SEAT BACK COM PON EN T REM OVAL/ I N STALLATI ON
FRON T SEAT BACK TRI M REM OVAL/ I N STALLATI ON
FRON T SEAT CUSH I ON TRI M REM OVAL/ I N STALLATI ON

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FRON T SEAT SLI D E AD JUSTER REM OVAL/ I N STALLATI ON
FRON T SEAT SI D E COVER REM OVAL/ I N STALLATI ON
REAR SEAT BACK REM OVAL/ I N STALLATI ON
REAR SEAT BACK FRAM E REM OVAL/ I N STALLATI ON
REAR SEAT CUSH I ON REM OVAL/ I N STALLATI ON
REAR SEAT CUSH I ON TRI M REM OVAL/ I N STALLATI ON
REAR SI D E SEAT BACK REM OVAL/ I N STALLATI ON
FRON T TI LT M OTOR I N SPECTI ON
REAR TI LT M OTOR I N SPECTI ON
SLI D E M OTOR I N SPECTI ON
RECLI N ER M OTOR I N SPECTI ON
POW ER SEAT SW I TCH REM OVAL/ I N STALLATI ON
POW ER SEAT SW I TCH I N SPECTI ON
POSI TI ON M EM ORY SW I TCH REM OVAL/ I N STALLATI ON
POSI TI ON M EM ORY CON TROL M OD ULE I N SPECTI ON
POSI TI ON M EM ORY CON TROL M OD ULE REM OVAL/ I N STALLATI ON
POSI TI ON M EM ORY SW I TCH I N SPECTI ON
SEAT W ARM ER SW I TCH REM OVAL/ I N STALLATI ON
SEAT W ARM ER SW I TCH I N SPECTI ON
SEAT W ARM ER M OD ULE REM OVAL/ I N STALLATI ON
SEAT W ARM ER M OD ULE I N SPECTI ON
SEAT W ARM ER UN I T REM OVAL/ I N STALLATI ON
SEAT W ARM ER UN I T I N SPECTI ON

Se cu r it y An d Lock s

SECURI TY AN D LOCKS LOCATI ON I N D EX


FRON T OUTER H AN D LE REM OVAL/ I N STALLATI ON
REAR OUTER H AN D LE REM OVAL/ I N STALLATI ON
I N N ER H AN D LE REM OVAL/ I N STALLATI ON
D OOR LOCK SW I TCH REM OVAL/ I N STALLATI ON
D OOR LOCK SW I TCH I N SPECTI ON
H OOD LATCH AN D RELEASE LEVER REM OVAL/ I N STALLATI ON
H OOD RELEASE CABLE REM OVAL/ I N STALLATI ON
H OOD LATCH SW I TCH I N SPECTI ON
FUEL- FI LLER LI D OPEN ER CABLE REM OVAL/ I N STALLATI ON
FUEL- FI LLER LI D OPEN ER AN D LEVER REM OVAL/ I N STALLATI ON
FRON T D OOR KEY CYLI N D ER REM OVAL/ I N STALLATI ON
FRON T D OOR KEY CYLI N D ER SW I TCH I N SPECTI ON
FRON T D OOR LATCH AN D LOCK ACTUATOR REM OVAL/ I N STALLATI ON
FRON T D OOR LATCH AN D LOCK ACTUATOR I N SPECTI ON
FRON T D OOR LOCK ACTUATOR I N SPECTI ON
FRON T D OOR LATCH SW I TCH I N SPECTI ON
D OOR LOCK- LI N K SW I TCH I N SPECTI ON
D OOR LOCK STRI KER REM OVAL/ I N STALLATI ON
REAR D OOR LATCH AN D LOCK ACTUATOR REM OVAL/ I N STALLATI ON
REAR D OOR LATCH AN D LOCK ACTUATOR I N SPECTI ON
REAR D OOR LATCH SW I TCH I N SPECTI ON
REAR D OOR LOCK ACTUATOR I N SPECTI ON
TRUN K LI D LATCH M AN UAL RELEASE PROCED URE
TRUN K LI D LATCH AN D RELEASE ACTUATOR REM OVAL/ I N STALLATI ON
TRUN K LI D LATCH AN D RELEASE ACTUATOR I N SPECTI ON
TRUN K LI D RELEASE ACTUATOR I N SPECTI ON
TRUN K LI D LATCH SW I TCH I N SPECTI ON
TRUN K LI D LOCK STRI KER REM OVAL/ I N STALLATI ON
KEYLESS CON TROL M OD ULE REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ]

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KEYLESS CON TROL M OD ULE I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEYLESS CON TROL M OD ULE CON FI GURATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
TH EFT - D ETERREN T SYSTEM READ I N G FREEZE FRAM E D ATA
TH EFT - D ETERREN T SYSTEM CLEARI N G FREEZE FRAM E D ATA
KEYLESS RECEI VER REM OVAL/ I N STALLATI ON
KEYLESS RECEI VER I N SPECTI ON [ KEYLESS EN TRY SYSTEM ]
KEYLESS RECEI VER I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
TRAN SM I TTER BATTERY REPLACEM EN T [ KEYLESS EN TRY SYSTEM ]
TRAN SM I TTER I D COD E REGI STRATI ON [ KEYLESS EN TRY SYSTEM ]
I M M OBI LI ZER SYSTEM - RELATED PARTS PROGRAM M I N G [ KEYLESS EN TRY SYSTEM ]
I M M OBI LI ZER SYSTEM - RELATED PARTS PROGRAM M I N G [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ]
STEERI N G LOCK UN I T I D COD E REGI STRATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ]
KEYLESS AN TEN N A REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEYLESS BEEPER REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEYLESS BEEPER I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
REQUEST SW I TCH REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
TOUCH SEN SOR REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
REQUEST SW I TCH I N SPECTI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE
COI L AN TEN N A REM OVAL/ I N STALLATI ON [ KEYLESS EN TRY SYSTEM ]
AD VAN CED KEY BATTERY REPLACEM EN T [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
COI L AN TEN N A REM OVAL/ I N STALLATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
CLEARI N G AD VAN CED KEY [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
AD VAN CED KEY I D COD E REGI STRATI ON [ AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
TRUN K LI D OPEN ER SW I TCH REM OVAL/ I N STALLATI ON
TRUN K LI D OPEN ER SW I TCH I N SPECTI ON

Su n r oof

SUN ROOF LOCATI ON I N D EX


D EFLECTOR REM OVAL/ I N STALLATI ON
GLASS PAN EL REM OVAL/ I N STALLATI ON
GLASS PAN EL AD JUSTM EN T
SUN ROOF UN I T REM OVAL/ I N STALLATI ON
SUN ROOF UN I T D I SASSEM BLY/ ASSEM BLY
FRON T D RAI N H OSE REM OVAL
FRON T D RAI N H OSE I N STALLATI ON
REAR D RAI N H OSE REM OVAL
REAR D RAI N H OSE I N STALLATI ON
SUN ROOF M OTOR REM OVAL/ I N STALLATI ON
SUN ROOF M OTOR I N SPECTI ON
SUN ROOF SW I TCH REM OVAL/ I N STALLATI ON
SUN ROOF SW I TCH I N SPECTI ON

Ex t e r ior Tr im

EXTERI OR TRI M LOCATI ON I N D EX


COW L GRI LLE REM OVAL/ I N STALLATI ON
SI D E STEP M OLD I N G REM OVAL
SI D E STEP M OLD I N G I N STALLATI ON
EXTRACTOR CH AM BER REM OVAL/ I N STALLATI ON
FRON T BELTLI N E M OLD I N G REM OVAL/ I N STALLATI ON
REAR BELTLI N E M OLD I N G REM OVAL/ I N STALLATI ON
ROOF M OLD I N G REM OVAL
ROOF M OLD I N G I N STALLATI ON
FRON T M UD GUARD REM OVAL/ I N STALLATI ON

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REAR M UD GUARD REM OVAL/ I N STALLATI ON
REAR FI N I SH ER REM OVAL/ I N STALLATI ON
REAR PI LLAR GARN I SH REM OVAL/ I N STALLATI ON
AEROD YN AM I C UN D ER COVER N O.1 REM OVAL/ I N STALLATI ON
AEROD YN AM I C UN D ER COVER N O.2 REM OVAL/ I N STALLATI ON
FLOOR UN D ER COVER REM OVAL/ I N STALLATI ON
SPLASH SH I ELD REM OVAL/ I N STALLATI ON
D OOR SASH FI LM REM OVAL
D OOR SASH FI LM I N STALLATI ON
FRON T SASH M OLD I N G REM OVAL
FRON T SASH M OLD I N G I N STALLATI ON
REAR SASH M OLD I N G REM OVAL
REAR SASH M OLD I N G I N STALLATI ON

I n t e r ior Tr im

I N TERI OR TRI M LOCATI ON I N D EX


D ASH BOARD REM OVAL/ I N STALLATI ON
SPEAKER GRI LLE REM OVAL/ I N STALLATI ON
D ASH BOARD D I SASSEM BLY/ ASSEM BLY
COLUM N COVER REM OVAL/ I N STALLATI ON
CEN TER PAN EL UPPER REM OVAL/ I N STALLATI ON
CEN TER PAN EL LOW ER REM OVAL/ I N STALLATI ON
LOW ER PAN EL REM OVAL/ I N STALLATI ON
SI D E PAN EL REM OVAL/ I N STALLATI ON
M ETER H OOD REM OVAL/ I N STALLATI ON
GLOVE COM PARTM EN T REM OVAL/ I N STALLATI ON
VEN TI LATOR GRI LLE REM OVAL/ I N STALLATI ON
KN EE BOLSTER REM OVAL/ I N STALLATI ON
D ASH BOARD UN D ER COVER REM OVAL/ I N STALLATI ON
UPPER PAN EL REM OVAL/ I N STALLATI ON
SH I FT PAN EL REM OVAL/ I N STALLATI ON
REAR CON SOLE REM OVAL/ I N STALLATI ON
REAR CON SOLE D I SASSEM BLY/ ASSEM BLY
D ECORATI ON PAN EL REM OVAL/ I N STALLATI ON
A - PI LLAR TRI M REM OVAL/ I N STALLATI ON
FRON T SI D E TRI M REM OVAL/ I N STALLATI ON
REAR PACKAGE TRI M REM OVAL/ I N STALLATI ON
B - PI LLAR LOW ER TRI M REM OVAL/ I N STALLATI ON
B - PI LLAR UPPER TRI M REM OVAL/ I N STALLATI ON
C- PI LLAR TRI M REM OVAL/ I N STALLATI ON
FRON T SCUFF PLATE REM OVAL/ I N STALLATI ON
REAR SCUFF PLATE REM OVAL/ I N STALLATI ON
I N N ER GARN I SH REM OVAL/ I N STALLATI ON
FUEL- FI LLER LI D OPEN ER BEZEL REM OVAL/ I N STALLATI ON
REAR D OOR TRI M D I SASSEM BLY/ ASSEM BLY
TRUN K EN D TRI M REM OVAL/ I N STALLATI ON
TRUN K SI D E TRI M REM OVAL/ I N STALLATI ON
FRON T D OOR TRI M REM OVAL/ I N STALLATI ON
FRON T D OOR TRI M D I SASSEM BLY/ ASSEM BLY
REAR D OOR TRI M REM OVAL/ I N STALLATI ON
TRUN K LI D TRI M REM OVAL/ I N STALLATI ON
RECESS REM OVAL/ I N STALLATI ON
ASSI ST H AN D LE REM OVAL/ I N STALLATI ON
SUN VI SOR REM OVAL/ I N STALLATI ON
H EAD LI N ER REM OVAL/ I N STALLATI ON
FLOOR COVERI N G REM OVAL/ I N STALLATI ON

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Ligh t in g Syst e m s

LI GH TI N G SYSTEM S LOCATI ON I N D EX
D I SCH ARGE H EAD LI GH T SERVI CE W ARN I N GS
FRON T COM BI N ATI ON LI GH T REM OVAL/ I N STALLATI ON
H EAD LI GH T BULB REM OVAL/ I N STALLATI ON
H EAD LI GH T AI M I N G
D I SCH ARGE H EAD LI GH T SYSTEM I N SPECTI ON
D I SCH ARGE H EAD LI GH T CON TROL M OD ULE REM OVAL/ I N STALLATI ON
STEERI N G AN GLE SEN SOR I N SPECTI ON
STEERI N G AN GLE SEN SOR I N I TI ALI ZATI ON PROCED URE
PARKI N G/ FRON T TURN LI GH T BULB REM OVAL/ I N STALLATI ON
FRON T SI D E M ARKER LI GH T REM OVAL/ I N STALLATI ON
FRON T SI D E M ARKER LI GH T BULB REM OVAL/ I N STALLATI ON
FRON T FOG LI GH T REM OVAL/ I N STALLATI ON
FRON T FOG LI GH T BULB REM OVAL/ I N STALLATI ON
FRON T FOG LI GH T AI M I N G
SI D E TURN LI GH T REM OVAL/ I N STALLATI ON
SI D E TURN LI GH T I N SPECTI ON
REAR COM BI N ATI ON LI GH T REM OVAL/ I N STALLATI ON
REAR TURN LI GH T BULB REM OVAL/ I N STALLATI ON
BRAKE/ TAI LLI GH T BULB REM OVAL/ I N STALLATI ON
I N BOARD LI GH T REM OVAL/ I N STALLATI ON
I N BOARD LI GH T BULB REM OVAL/ I N STALLATI ON
H I GH - M OUN T BRAKE LI GH T REM OVAL/ I N STALLATI ON
LI CEN SE PLATE LI GH T REM OVAL/ I N STALLATI ON
LI CEN SE PLATE LI GH T BULB REM OVAL/ I N STALLATI ON
BACK- UP LI GH T SW I TCH I N SPECTI ON
COM BI N ATI ON SW I TCH REM OVAL/ I N STALLATI ON
COM BI N ATI ON SW I TCH D I SASSEM BLY/ ASSEM BLY
LI GH T SW I TCH REM OVAL/ I N STALLATI ON
LI GH T SW I TCH I N SPECTI ON
FRON T FOG LI GH T SW I TCH I N SPECTI ON
H AZARD W ARN I N G SW I TCH REM OVAL/ I N STALLATI ON
H AZARD W ARN I N G SW I TCH I N SPECTI ON
H EAD LI GH T LEVELI N G SW I TCH REM OVAL/ I N STALLATI ON
H EAD LI GH T LEVELI N G SW I TCH I N SPECTI ON
AUTO LI GH T - OFF SYSTEM W I RI N G D I AGRAM
AUTO LI GH T - OFF CON TROL M OD ULE REM OVAL/ I N STALLATI ON
AUTO LI GH T - OFF CON TROL M OD ULE I N SPECTI ON
D RL AN D AUTO LI GH T SYSTEM W I RI N G D I AGRAM
AUTO LI GH T/ W I PER CON TROL M OD ULE REM OVAL/ I N STALLATI ON
AUTO LI GH T/ W I PER CON TROL M OD ULE I N SPECTI ON
AUTO LI GH T/ W I PER CON TROL M OD ULE CON FI GURATI ON
LI GH TI N G SYSTEM PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE
M AP LI GH T REM OVAL/ I N STALLATI ON
M AP LI GH T I N SPECTI ON
I N TERI OR LI GH T REM OVAL/ I N STALLATI ON
I N TERI OR LI GH T BULB REM OVAL/ I N STALLATI ON
TRUN K COM PARTM EN T LI GH T BULB REM OVAL/ I N STALLATI ON
COURTESY LI GH T BULB REM OVAL/ I N STALLATI ON
I GN I TI ON KEY I LLUM I N ATI ON REM OVAL/ I N STALLATI ON
GLOVE COM PARTM EN T LI GH T BULB REM OVAL/ I N STALLATI ON
VAN I TY M I RROR I LLUM I N ATI ON I N SPECTI ON
VAN I TY M I RROR I LLUM I N ATI ON BULB REM OVAL/ I N STALLATI ON
I N D I RECT I LLUM I N ATI ON REM OVAL/ I N STALLATI ON
GROUN D I LLUM I N ATI ON LI GH T REM OVAL/ I N STALLATI ON

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W ipe r / W a sh e r Syst e m

W I PER/ W ASH ER SYSTEM LOCATI ON I N D EX


W I N D SH I ELD W I PER ARM AN D BLAD E REM OVAL/ I N STALLATI ON
W I N D SH I ELD W I PER ARM AN D BLAD E AD JUSTM EN T
W I N D SH I ELD W I PER M OTOR REM OVAL/ I N STALLATI ON
W I N D SH I ELD W I PER M OTOR D I SASSEM BLY/ ASSEM BLY
W I N D SH I ELD W I PER M OTOR I N SPECTI ON
W ASH ER TAN K REM OVAL/ I N STALLATI ON
W I N D SH I ELD W ASH ER M OTOR REM OVAL/ I N STALLATI ON
W I N D SH I ELD W ASH ER M OTOR I N SPECTI ON
W I N D SH I ELD W ASH ER N OZZLE REM OVAL/ I N STALLATI ON
W I N D SH I ELD W ASH ER H OSE REM OVAL/ I N STALLATI ON
W ASH ER FLUI D - LEVEL SEN SOR REM OVAL/ I N STALLATI ON
W ASH ER FLUI D - LEVEL SEN SOR I N SPECTI ON
W I PER AN D W ASH ER SW I TCH REM OVAL/ I N STALLATI ON
W I N D SH I ELD W I PER AN D W ASH ER SW I TCH I N SPECTI ON
AUTO LI GH T/ W I PER CON TROL M OD ULE REM OVAL/ I N STALLATI ON
AUTO LI GH T/ W I PER CON TROL M OD ULE I N SPECTI ON
RAI N SEN SOR REM OVAL/ I N STALLATI ON
RAI N SEN SOR I N I TI AL SETTI N G

En t e r t a in m e n t

EN TERTAI N M EN T LOCATI ON I N D EX
AUD I O UN I T REM OVAL/ I N STALLATI ON
EN TERTAI N M EN T PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE
CAR - N AVI GATI ON UN I T REM OVAL/ I N STALLATI ON
AUD I O AM PLI FI ER REM OVAL/ I N STALLATI ON
FRON T D OOR SPEAKER REM OVAL/ I N STALLATI ON
FRON T D OOR SPEAKER I N SPECTI ON
REAR D OOR SPEAKER REM OVAL/ I N STALLATI ON
REAR D OOR SPEAKER I N SPECTI ON
FRON T CEN TER SPEAKER REM OVAL/ I N STALLATI ON
FRON T CEN TER SPEAKER I N SPECTI ON
REAR CEN TER SPEAKER REM OVAL/ I N STALLATI ON
REAR CEN TER SPEAKER I N SPECTI ON
REAR SPEAKER REM OVAL/ I N STALLATI ON
REAR SPEAKER I N SPECTI ON
TW EETER REM OVAL/ I N STALLATI ON
TW EETER I N SPECTI ON
Au dioPilot ® 2 M I CROPH ON E REM OVAL/ I N STALLATI ON
SI RI US SATELLI TE RAD I O AN TEN N A REM OVAL/ I N STALLATI ON
SI RI US SATELLI TE RAD I O AN TEN N A I N SPECTI ON
GLASS AN TEN N A I N SPECTI ON
AN TEN N A AM PLI FI ER REM OVAL/ I N STALLATI ON
AN TEN N A AM PLI FI ER I N SPECTI ON
SI RI US SATELLI TE RAD I O UN I T REM OVAL/ I N STALLATI ON
CON D EN SER REM OVAL/ I N STALLATI ON
AN TEN N A FEED ER LOCATI ON
AN TEN N A FEED ER N O.1 REM OVAL/ I N STALLATI ON
AN TEN N A FEED ER N O.1 I N SPECTI ON
AN TEN N A FEED ER N O.2 REM OVAL/ I N STALLATI ON
AN TEN N A FEED ER N O.2 I N SPECTI ON
AN TEN N A FEED ER N O.3 REM OVAL/ I N STALLATI ON
AN TEN N A FEED ER N O.3 I N SPECTI ON
SI RI US SATELLI TE RAD I O AN TEN N A FEED ER REM OVAL/ I N STALLATI ON

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SI RI US SATELLI TE RAD I O AN TEN N A FEED ER I N SPECTI ON
GPS AN TEN N A REM OVAL/ I N STALLATI ON
GPS AN TEN N A FEED ER REM OVAL/ I N STALLATI ON
GPS AN TEN N A FEED ER I N SPECTI ON
STEERI N G SW I TCH REM OVAL/ I N STALLATI ON
STEERI N G SW I TCH I N SPECTI ON
M I CROPH ON E REM OVAL/ I N STALLATI ON
REAR M OUN T CAM ERA REM OVAL/ I N STALLATI ON
Blu e t oot h UN I T REM OVAL/ I N STALLATI ON
ACCESSORY SOCKET REM OVAL/ I N STALLATI ON
ACCESSORY SOCKET I N SPECTI ON
AUXI LI ARY JACK REM OVAL/ I N STALLATI ON
AUXI LI ARY JACK I N SPECTI ON

Pow e r Syst e m s

POW ER SYSTEM LOCATI ON I N D EX [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
POW ER SYSTEM LOCATI ON I N D EX [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
FUSE SERVI CE CAUTI ON S
M AI N FUSE REM OVAL/ I N STALLATI ON
I GN I TI ON SW I TCH REM OVAL/ I N STALLATI ON [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ]
I GN I TI ON SW I TCH I N SPECTI ON [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
KEY REM I N D ER SW I TCH REM OVAL/ I N STALLATI ON [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
START SYSTEM ]
KEY REM I N D ER SW I TCH I N SPECTI ON [ W I TH OUT AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ]
STEERI N G LOCK UN I T I N SPECTI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
PUSH BUTTON START REM OVAL/ I N STALLATI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ]
PUSH BUTTON START I N SPECTI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
RELAY BLOCK REM OVAL/ I N STALLATI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START
SYSTEM ]
RELAY BLOCK I N SPECTI ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
POW ER SYSTEM S PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE
FORCED I GN I TI ON ON [ W I TH AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON START SYSTEM ]
RELAY LOCATI ON
RELAY I N SPECTI ON

I n st r u m e n t a t ion / D r ive r I n fo.

I N STRUM EN TATI ON / D RI VER I N FO. LOCATI ON I N D EX


I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON
I N STRUM EN T CLUSTER D I SASSEM BLY/ ASSEM BLY
I N STRUM EN T CLUSTER I N SPECTI ON
I N STRUM EN T CLUSTER CON FI GURATI ON
I N STRUM EN TATI ON / D RI VER I N FO. PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE
I N FO SW I TCH REM OVAL/ I N STALLATI ON
I N FO SW I TCH I N SPECTI ON
FUEL GAUGE SEN D ER UN I T REM OVAL/ I N STALLATI ON
FUEL GAUGE SEN D ER UN I T I N SPECTI ON
OI L PRESSURE SW I TCH I N SPECTI ON
H ORN REM OVAL/ I N STALLATI ON
I N FORM ATI ON D I SPLAY REM OVAL/ I N STALLATI ON
I N FORM ATI ON D I SPLAY I N PUT/ OUTPUT CH ECK M OD E
BLI N D SPOT M ON I TORI N G ( BSM ) CON TROL M OD ULE REM OVAL/ I N STALLATI ON
BLI N D SPOT M ON I TORI N G ( BSM ) CON TROL M OD ULE I N SPECTI ON
BLI N D SPOT M ON I TORI N G ( BSM ) BRACKET REM OVAL/ I N STALLATI ON

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BLI N D SPOT M ON I TORI N G ( BSM ) RAD AR TEST
BLI N D SPOT M ON I TORI N G ( BSM ) OFF SW I TCH REM OVAL/ I N STALLATI ON
BLI N D SPOT M ON I TORI N G ( BSM ) OFF SW I TCH I N SPECTI ON
BLI N D SPOT M ON I TORI N G ( BSM ) I N D I CATOR LI GH T REM OVAL/ I N STALLATI ON
BLI N D SPOT M ON I TORI N G ( BSM ) I N D I CATOR LI GH T I N SPECTI ON

Con t r ol Syst e m

CON TROL SYSTEM LOCATI ON I N D EX


BOD Y CON TROL M OD ULE ( BCM ) REM OVAL/ I N STALLATI ON
BOD Y CON TROL M OD ULE ( BCM ) I N SPECTI ON
BOD Y CON TROL M OD ULE ( BCM ) CON FI GURATI ON
CON TROL SYSTEM PERSON ALI ZATI ON FEATURES SETTI N G PROCED URE

Te ch n ica l D a t a

BOD Y AN D ACCESSORI ES TECH N I CAL D ATA

M a in t e n a n ce / Se r vice Tools

BOD Y AN D ACCESSORI ES SST

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0579:00 Cruise control multi-function input circuit range/performance

D ETECTI ON P0579:00 may set when the cruise control switch circuits are open, shorted to voltage or
CON D I TI ON ground.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

Short to ground in wiring harness between clock spring terminal 2B and PCM terminal 1N

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:


POSSI BLE CAUSE
Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

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No Go to the next step.

I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 9.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 9.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 9.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be
Clock spring connector is disconnected. detected:

Inspect for continuity between clock spring terminal 2B (wiring Repair or replace the
harness-side) and body ground. wiring harness for a
possible short to
Is there continuity? ground.

If the short to ground circuit could not


be detected:

Replace the PCM (short


to ground in PCM
internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

cardiagn.com
Is there any malfunction?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.
harness-side):

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Is there continuity?

VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 9 :0 0 H AS BEEN COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Drive the vehicle using cruise control for 2 m in or m or e . [ M ZI 3 .7 V6 ] .)

Perform the DTC Reading Procedure. Go to the next step.


(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda North American Operations, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0579:00 Cruise control multi-function input circuit range/performance

D ETECTI ON P0579:00 may set when the cruise control switch circuits are open, shorted to voltage or
CON D I TI ON ground.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

Short to ground in wiring harness between clock spring terminal 2B and PCM terminal 1N

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:


POSSI BLE CAUSE
Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

cardiagn.com
No Go to the next step.

I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 9.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 9.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 9.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be
Clock spring connector is disconnected. detected:

Inspect for continuity between clock spring terminal 2B (wiring Repair or replace the
harness-side) and body ground. wiring harness for a
possible short to
Is there continuity? ground.

If the short to ground circuit could not


be detected:

Replace the PCM (short


to ground in PCM
internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

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Is there any malfunction?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.
harness-side):

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Is there continuity?

VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 9 :0 0 H AS BEEN COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Drive the vehicle using cruise control for 2 m in or m or e . [ M ZI 3 .7 V6 ] .)

Perform the DTC Reading Procedure. Go to the next step.


(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0104:00 MAF circuit intermittent/erratic

D ETECTI ON A concern exists in the MAF sensor circuit, or the air tube containing the sensor,
CON D I TI ON causing an incorrect air flow reading.

Air leaks in the tube from the MAF to the throttle body

Connector or terminal malfunction

Short to power supply in wiring harness between MAF sensor terminal C and PCM
terminal 1AN

Short to power supply in wiring harness between MAF sensor terminal D and PCM
POSSI BLE CAUSE terminal 1AR

Short to ground circuit between MAF sensor terminal C and PCM terminal 1AN

Short to ground circuit between MAF sensor terminal D and PCM terminal 1AR

Open circuit wiring harness between MAF sensor terminal C and PCM terminal 1AN

Open circuit wiring harness between MAF sensor terminal D and PCM terminal 1AR

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

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Verify related Service Bulletins availability. If vehicle is not repaired,
go to the next step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR STORED D TC Yes Go to appropriate DTC inspection.

Verify the related PENDING CODE or stored DTCs. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Are other DTCs present?


No Go to the next step.

4 I N SPECT AI R SUCTI ON I N G BETW EEN M AF Yes Repair or replace the malfunctioning part,
SEN SOR AN D TP SEN SOR then go to Step 10.

Inspect for major leaks, cracks and openings between


MAF sensor and throttle body. No Go to the next step.

Are there any malfunction?

5 I N SPECT M AF SEN SOR CON N ECTOR FOR POOR Yes Repair or replace the malfunctioning part,
CON N ECTI ON then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT M AF SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace the malfunctioning part,
POW ER SUPPLY then go to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between the following terminals:

MAF sensor terminal C (wiring


harness-side) and body ground

MAF sensor terminal D (wiring


harness-side) and body ground

Are there voltage B+?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace the malfunctioning part,
SH ORT TO GROUN D then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the MAF/IAT sensor and PCM connector.

Inspect for continuity between the following circuits:

MAF sensor terminal C (wiring


harness-side) and body ground

MAF sensor terminal D (wiring


harness-side) and body ground

Are there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace the malfunctioning part,
CON N ECTI ON then go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

9 I N SPECT M AF SEN SOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go


to the next step.
Disconnect the PCM connector.

Disconnect the MAF/IAT sensor connector.

Inspect for continuity between the following terminals:

MAF sensor terminal C (wiring


harness-side) and PCM terminal 1AN
(wiring harness-side)

MAF sensor terminal D (wiring


harness-side) and PCM terminal 1AR
(wiring harness-side)

Are there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 1 0 4 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0104:00 MAF circuit intermittent/erratic

D ETECTI ON A concern exists in the MAF sensor circuit, or the air tube containing the sensor,
CON D I TI ON causing an incorrect air flow reading.

Air leaks in the tube from the MAF to the throttle body

Connector or terminal malfunction

Short to power supply in wiring harness between MAF sensor terminal C and PCM
terminal 1AN

Short to power supply in wiring harness between MAF sensor terminal D and PCM
POSSI BLE CAUSE terminal 1AR

Short to ground circuit between MAF sensor terminal C and PCM terminal 1AN

Short to ground circuit between MAF sensor terminal D and PCM terminal 1AR

Open circuit wiring harness between MAF sensor terminal C and PCM terminal 1AN

Open circuit wiring harness between MAF sensor terminal D and PCM terminal 1AR

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

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Verify related Service Bulletins availability. If vehicle is not repaired,
go to the next step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR STORED D TC Yes Go to appropriate DTC inspection.

Verify the related PENDING CODE or stored DTCs. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Are other DTCs present?


No Go to the next step.

4 I N SPECT AI R SUCTI ON I N G BETW EEN M AF Yes Repair or replace the malfunctioning part,
SEN SOR AN D TP SEN SOR then go to Step 10.

Inspect for major leaks, cracks and openings between


MAF sensor and throttle body. No Go to the next step.

Are there any malfunction?

5 I N SPECT M AF SEN SOR CON N ECTOR FOR POOR Yes Repair or replace the malfunctioning part,
CON N ECTI ON then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT M AF SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace the malfunctioning part,
POW ER SUPPLY then go to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between the following terminals:

MAF sensor terminal C (wiring


harness-side) and body ground

MAF sensor terminal D (wiring


harness-side) and body ground

Are there voltage B+?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace the malfunctioning part,
SH ORT TO GROUN D then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the MAF/IAT sensor and PCM connector.

Inspect for continuity between the following circuits:

MAF sensor terminal C (wiring


harness-side) and body ground

MAF sensor terminal D (wiring


harness-side) and body ground

Are there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace the malfunctioning part,
CON N ECTI ON then go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

9 I N SPECT M AF SEN SOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go


to the next step.
Disconnect the PCM connector.

Disconnect the MAF/IAT sensor connector.

Inspect for continuity between the following terminals:

MAF sensor terminal C (wiring


harness-side) and PCM terminal 1AN
(wiring harness-side)

MAF sensor terminal D (wiring


harness-side) and PCM terminal 1AR
(wiring harness-side)

Are there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 1 0 4 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
CHT sensor circuit range/performance
P0116:00

P0116:00 indicates the engine coolant temperature rationality test has failed.
This DTC indicates that the CHT value is higher than the calibrated value and
could prevent 1 or more OBD monitors from completing.

The PCM runs this logic after an engine off and a calibrated soak period
(typically 6 hours).

This soak period allows the IAT and the CHT to stabilize and not differ by
more than a calibrated value. DTC P0116:00 is set when all of the following
D ETECTI ON conditions are met:
CON D I TI ON
The CHT at engine start exceeds the IAT at engine start by
more than a calibrated value, typically 1 7 ° C { 3 1 ° F} .

The CHT exceeds a calibrated value, typically 1 0 7 ° C { 2 2 5


° F} .

The fuel system, heated oxygen and misfire monitors have


not completed.

The calibrated time to set DTC P0116:00 has expired.

Cooling system malfunction


POSSI BLE
CHT sensor malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the

cardiagn.com
I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go to the next
and/or on-line repair information step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 VERI FY RELATED PEN D I N G Yes Go to appropriate DTC inspection.


COD E OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE
or stored DTCs.
No Go to the next step.
Are other DTCs present?

4 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the next
step.
Inspect the CHT sensor.
(See CYLI N D ER H EAD TEM PERATURE ( CH T)
(See CYLI N D ER H EAD SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
TEM PERATURE ( CH T) SEN SOR
I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Are there any malfunction?

5 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P0 1 1 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Carry out the OBD-II Drive Mode
or KOER self-test.
No Go to the next step.
(See OBD - I I D RI VE M OD E [ M ZI 3 .7
V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Retrieve the DTCs using the M-


MDS.

Is the PENDING CODE for this


DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.

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(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
CHT sensor circuit range/performance
P0116:00

P0116:00 indicates the engine coolant temperature rationality test has failed.
This DTC indicates that the CHT value is higher than the calibrated value and
could prevent 1 or more OBD monitors from completing.

The PCM runs this logic after an engine off and a calibrated soak period
(typically 6 hours).

This soak period allows the IAT and the CHT to stabilize and not differ by
more than a calibrated value. DTC P0116:00 is set when all of the following
D ETECTI ON conditions are met:
CON D I TI ON
The CHT at engine start exceeds the IAT at engine start by
more than a calibrated value, typically 1 7 ° C { 3 1 ° F} .

The CHT exceeds a calibrated value, typically 1 0 7 ° C { 2 2 5


° F} .

The fuel system, heated oxygen and misfire monitors have


not completed.

The calibrated time to set DTC P0116:00 has expired.

Cooling system malfunction


POSSI BLE
CHT sensor malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the

cardiagn.com
I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go to the next
and/or on-line repair information step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 VERI FY RELATED PEN D I N G Yes Go to appropriate DTC inspection.


COD E OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE
or stored DTCs.
No Go to the next step.
Are other DTCs present?

4 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the next
step.
Inspect the CHT sensor.
(See CYLI N D ER H EAD TEM PERATURE ( CH T)
(See CYLI N D ER H EAD SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
TEM PERATURE ( CH T) SEN SOR
I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Are there any malfunction?

5 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P0 1 1 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Carry out the OBD-II Drive Mode
or KOER self-test.
No Go to the next step.
(See OBD - I I D RI VE M OD E [ M ZI 3 .7
V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Retrieve the DTCs using the M-


MDS.

Is the PENDING CODE for this


DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.

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(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0201:00 Injector circuit/open—cylinder No.1

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.1 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.1 terminal B

Open circuit between fuel injector No.1 terminal A and PCM terminal 2BQ
POSSI BLE CAUSE
Short to ground between fuel injector No.1 terminal A and PCM terminal 2BQ

Short to power supply between fuel injector No.1 terminal A and PCM terminal 2BQ

Fuel injector No.1 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.1 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.1 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.1 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.1 connector is disconnected. No Repair open circuit, then go to Step 10.

Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.1


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.1 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for on open circuit, then go to
Fuel injector No.1 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.1


terminal A (wiring harness-side) and PCM terminal 2BQ
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.1 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.1


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.1 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.1 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.1 Yes Replace the fuel injector No.1, then go
to the next step.
Inspect the fuel injector No.1.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 1 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0201:00 Injector circuit/open—cylinder No.1

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.1 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.1 terminal B

Open circuit between fuel injector No.1 terminal A and PCM terminal 2BQ
POSSI BLE CAUSE
Short to ground between fuel injector No.1 terminal A and PCM terminal 2BQ

Short to power supply between fuel injector No.1 terminal A and PCM terminal 2BQ

Fuel injector No.1 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.1 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.1 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.1 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.1 connector is disconnected. No Repair open circuit, then go to Step 10.

Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.1


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.1 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for on open circuit, then go to
Fuel injector No.1 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.1


terminal A (wiring harness-side) and PCM terminal 2BQ
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.1 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.1


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.1 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.1 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.1 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.1 Yes Replace the fuel injector No.1, then go
to the next step.
Inspect the fuel injector No.1.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 1 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0202:00 Injector circuit/open—cylinder No.2

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.2 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.2 terminal B

Open circuit between fuel injector No.2 terminal A and PCM terminal 2BC
POSSI BLE CAUSE
Short to ground between fuel injector No.2 terminal A and PCM terminal 2BC

Short to power supply between fuel injector No.2 terminal A and PCM terminal 2BC

Fuel injector No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.2 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.2 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.2 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.2 connector is disconnected. No Repair open circuit, then go to Step 10.

Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.2


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.2 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair open circuit, then go to Step 10.
Fuel injector No.2 and PCM connectors are
disconnected.

Measure the resistance between fuel injector No.2


terminal A (wiring harness-side) and PCM terminal 2BC
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.2 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.2


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.2 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.2 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.2 Yes Replace the fuel injector No.2, then go
to the next step.
Inspect the fuel injector No.2.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0202:00 Injector circuit/open—cylinder No.2

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.2 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.2 terminal B

Open circuit between fuel injector No.2 terminal A and PCM terminal 2BC
POSSI BLE CAUSE
Short to ground between fuel injector No.2 terminal A and PCM terminal 2BC

Short to power supply between fuel injector No.2 terminal A and PCM terminal 2BC

Fuel injector No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.2 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.2 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.2 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.2 connector is disconnected. No Repair open circuit, then go to Step 10.

Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.2


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.2 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair open circuit, then go to Step 10.
Fuel injector No.2 and PCM connectors are
disconnected.

Measure the resistance between fuel injector No.2


terminal A (wiring harness-side) and PCM terminal 2BC
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.2 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.2


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.2 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.2 and PCM connectors are No Go to the next step.
disconnected.

cardiagn.com
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.2 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.2 Yes Replace the fuel injector No.2, then go
to the next step.
Inspect the fuel injector No.2.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0203:00 Injector circuit/open—cylinder No.3

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.3 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.3 terminal B

Open circuit between fuel injector No.3 terminal A and PCM terminal 2AY
POSSI BLE CAUSE
Short to ground between fuel injector No.3 terminal A and PCM terminal 2AY

Short to power supply between fuel injector No.3 terminal A and PCM terminal 2AY

Fuel injector No.3 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.3 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.3 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.3 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.3 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.3


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.3 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.3 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.3


terminal A (wiring harness-side) and PCM terminal 2AY
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.3 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.3


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.3 and PCM connectors are No Go to the next step.
disconnected.

cardiagn.com
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.3 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.3 Yes Replace the fuel injector No.3, then go
to the next step.
Inspect the fuel injector No.3.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0203:00 Injector circuit/open—cylinder No.3

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.3 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.3 terminal B

Open circuit between fuel injector No.3 terminal A and PCM terminal 2AY
POSSI BLE CAUSE
Short to ground between fuel injector No.3 terminal A and PCM terminal 2AY

Short to power supply between fuel injector No.3 terminal A and PCM terminal 2AY

Fuel injector No.3 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.3 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

cardiagn.com
Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.3 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.3 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.3 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.3


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.3 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.3 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.3


terminal A (wiring harness-side) and PCM terminal 2AY
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.3 and PCM connectors are No Repair for short circuit, then go to Step
disconnected. 10.

Measure the resistance between fuel injector No.3


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.3 SI GN AL CI RCUI T Yes Repair for short circuit, then go to Step
FOR SH ORT TO POW ER SUPPLY I N W I RI N G 10.
H ARN ESS

Fuel injector No.3 and PCM connectors are No Go to the next step.
disconnected.

cardiagn.com
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.3 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.3 Yes Replace the fuel injector No.3, then go
to the next step.
Inspect the fuel injector No.3.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0204:00 Injector circuit/open—cylinder No.4

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.4 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.4 terminal B

Open circuit between fuel injector No.4 terminal A and PCM terminal 2BG
POSSI BLE CAUSE
Short to ground between fuel injector No.4 terminal A and PCM terminal 2BG

Short to power supply between fuel injector No.4 terminal A and PCM terminal 2BG

Fuel injector No.4 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.4 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.4 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.4 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.4 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.4


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.4 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.4 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.4


terminal A (wiring harness-side) and PCM terminal 2BG
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.4 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.4


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.4 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.4 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.4 Yes Replace the fuel injector No.4, then go
to the next step.
Inspect the fuel injector No.4.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 4 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0204:00 Injector circuit/open—cylinder No.4

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.4 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.4 terminal B

Open circuit between fuel injector No.4 terminal A and PCM terminal 2BG
POSSI BLE CAUSE
Short to ground between fuel injector No.4 terminal A and PCM terminal 2BG

Short to power supply between fuel injector No.4 terminal A and PCM terminal 2BG

Fuel injector No.4 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.4 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.4 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.4 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.4 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.4


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.4 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.4 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.4


terminal A (wiring harness-side) and PCM terminal 2BG
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.4 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.4


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.4 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.4 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.4 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.4 Yes Replace the fuel injector No.4, then go
to the next step.
Inspect the fuel injector No.4.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 4 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 1 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0219:00 Engine over-speed condition

D ETECTI ON P0219:00 indicates that the vehicle has been operated in a manner
CON D I TI ON which caused the engine to exceed a calibration limit.

POSSI BLE Wheel slippage (water, ice, mud and snow).


CAUSE
Excessive engine rpm in neutral.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT VEH I CLE OPERATI ON Yes Vehicle is normal. Then go to the next step.

Check for:
No Clear DTCs and refer to “DIAGNOSTIC INDEX”
Water, ice, mud if customer had any drive ability concerns.
and snow causing
wheel slippage. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Excessive engine
speed in N
(Neutral).

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Was the vehicle driven under any
of the above conditions?

4 VERI FY TROUBLESH OOTI N G Yes Replace the PCM, then go to the next step.
OF D TC P0 2 1 9 :0 0 H AS BEEN
COM PLETED (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Verify that all disconnected
connectors are reconnected.
No Go to the next step.
Switch the ignition to ON (Engine
off).

Clear the DTC from the PCM


memory using the M-MDS.

Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this


DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 1 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0219:00 Engine over-speed condition

D ETECTI ON P0219:00 indicates that the vehicle has been operated in a manner
CON D I TI ON which caused the engine to exceed a calibration limit.

POSSI BLE Wheel slippage (water, ice, mud and snow).


CAUSE
Excessive engine rpm in neutral.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT VEH I CLE OPERATI ON Yes Vehicle is normal. Then go to the next step.

Check for:
No Clear DTCs and refer to “DIAGNOSTIC INDEX”
Water, ice, mud if customer had any drive ability concerns.
and snow causing
wheel slippage. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Excessive engine
speed in N
(Neutral).

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Was the vehicle driven under any
of the above conditions?

4 VERI FY TROUBLESH OOTI N G Yes Replace the PCM, then go to the next step.
OF D TC P0 2 1 9 :0 0 H AS BEEN
COM PLETED (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Verify that all disconnected
connectors are reconnected.
No Go to the next step.
Switch the ignition to ON (Engine
off).

Clear the DTC from the PCM


memory using the M-MDS.

Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this


DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0341:00 CMP sensor (RH) circuit-range/performance

D ETECTI ON
The PCM monitors the CMP sensor (RH) for a noisy signal.
CON D I TI ON

Radio frequency interference/electromagnetic interference


POSSI BLE CAUSE (RFI/EMI)

Camshaft phaser and sprocket malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE D TC


3 Yes Go to the next step.
N OTE:

If DTC P0341:00 is present, ignition, No


alternator noise, radio frequency
interference (RFI) and CKP concerns
should be considered.

For vehicles with the variable valve


timing control system, concerns with the
engine oil level, oil filter, oil

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contamination, or the variable valve
timing system may cause camshaft
positioning errors. Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING”.
Switch the ignition to ON (Engine off).
Then go to Step 9.
Clear the DTC from the PCM memory
using the M-MDS.

Start the engine.

Increase engine speed to greater than


1,500 rpm for 10 s. Repeat this 3 times.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

I N SPECT GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No
If the generator is electrically noisy, the
noise decreases when the generator
terminal B is disconnected.

Start the engine.

Monitor the generator for an audible Perform the “INTERMITTENT CONCERN


electric noise. TROUBLESHOOTING”.
Switch the ignition off. (Generator is noisy symptom.)
Disconnect the generator terminal B. Then go to Step 9.
Start the engine.

With the engine running, determine if


the generator is still noisy.

Does the noise remain constant when


generator terminal B is disconnected?

5 Yes Go to the next step.


I N SPECT FOR D TC

Retrieve DTCs using the M-MDS. No Go to Step 9.

Is the same DTC present? (Unable to duplicate or identify the


concern at this time.)

6 I N SPECT W I RI N G H ARN ESS Yes Repair as necessary.

Switch the ignition off. Then go to Step 9.

Inspect the wiring harness for routing,


alterations, incorrect shielding, or No
electrical interference from other
systems.

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Go to the next step.
Inspect the CMP sensor (RH) connector
for damage or corrosion.

Are there any malfunction?

7 I N SPECT TH E VARI ABLE VALVE Yes Repair as necessary.


TI M I N G CON TROL SYSTEM
Then go to Step 9.
Perform the Variable Valve Timing
Control System Operation Inspection for
the right bank. No

(See EN GI N E CON TROL SYSTEM Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 1 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No
Go to the next step.
Is the same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0341:00 CMP sensor (RH) circuit-range/performance

D ETECTI ON
The PCM monitors the CMP sensor (RH) for a noisy signal.
CON D I TI ON

Radio frequency interference/electromagnetic interference


POSSI BLE CAUSE (RFI/EMI)

Camshaft phaser and sprocket malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE D TC


3 Yes Go to the next step.
N OTE:

If DTC P0341:00 is present, ignition, No


alternator noise, radio frequency
interference (RFI) and CKP concerns
should be considered.

For vehicles with the variable valve


timing control system, concerns with the
engine oil level, oil filter, oil

cardiagn.com
contamination, or the variable valve
timing system may cause camshaft
positioning errors. Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING”.
Switch the ignition to ON (Engine off).
Then go to Step 9.
Clear the DTC from the PCM memory
using the M-MDS.

Start the engine.

Increase engine speed to greater than


1,500 rpm for 10 s. Repeat this 3 times.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

I N SPECT GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No
If the generator is electrically noisy, the
noise decreases when the generator
terminal B is disconnected.

Start the engine.

Monitor the generator for an audible Perform the “INTERMITTENT CONCERN


electric noise. TROUBLESHOOTING”.
Switch the ignition off. (Generator is noisy symptom.)
Disconnect the generator terminal B. Then go to Step 9.
Start the engine.

With the engine running, determine if


the generator is still noisy.

Does the noise remain constant when


generator terminal B is disconnected?

5 Yes Go to the next step.


I N SPECT FOR D TC

Retrieve DTCs using the M-MDS. No Go to Step 9.

Is the same DTC present? (Unable to duplicate or identify the


concern at this time.)

6 I N SPECT W I RI N G H ARN ESS Yes Repair as necessary.

Switch the ignition off. Then go to Step 9.

Inspect the wiring harness for routing,


alterations, incorrect shielding, or No
electrical interference from other
systems.

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Go to the next step.
Inspect the CMP sensor (RH) connector
for damage or corrosion.

Are there any malfunction?

7 I N SPECT TH E VARI ABLE VALVE Yes Repair as necessary.


TI M I N G CON TROL SYSTEM
Then go to Step 9.
Perform the Variable Valve Timing
Control System Operation Inspection for
the right bank. No

(See EN GI N E CON TROL SYSTEM Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 1 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No
Go to the next step.
Is the same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0504:00 Brake switch No.1/No.2 correlation

D ETECTI ON The PCM does a comparison test between the brake pedal switch (BPS) and the brake pedal
CON D I TI ON position (BPP) switch.

Open or short in stop light related circuit

Short to ground in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S

Brake switch terminal B—PCM terminal 1T

Short to power supply in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S


POSSI BLE CAUSE
Brake switch terminal B—PCM terminal 1T

Open circuit in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S

Brake switch terminal B—PCM terminal 1T

Brake switch malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E AN D / OR D TC


2 Yes Go to the applicable PENDING CODE or
Switch the ignition to off, then to ON (engine off). DTC inspection.

Perform the Pending Trouble Code Access Procedure and DTC Reading (See D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ] .)
Procedure.
(See D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)
(See D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
Is the PENDING CODE/DTC P0572:00, P0573:00 or P1703:00 also
present?
No Go to the next step.

CH ECK OPERATI ON OF STOP LI GH T


3 Yes Go to the next step.
Switch the ignition to ON (engine off).

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Apply and release the brake pedal and check the stop light operation. No Inspect the stop light.

Do the stop light operate correctly? If the stop light is


normal, go to the next
step.

If the stop light is not


normal, repair or
replace malfunctioning
part, then go to Step
11.

CH ECK BRAKE SW I TCH N O.1 OPERATI ON


4 Yes Go to Step 7.
Switch the ignition to ON (engine off).

Access the PCM and monitor the BOO PID. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Apply and release the brake pedal while monitoring the BOO PID.

Does the PID cycle ON and OFF?

CH ECK FOR BRAKE SW I TCH N O.1 CI RCUI T CYCLI N G


5 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Disconnect the PCM connector. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Switch the ignition to ON (engine off).
(See I N TERM I TTEN T CON CERN
Apply and release the brake pedal while monitoring the voltage. TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Measure the voltage between PCM terminal 1S (wiring harness-side)


and body ground. No Go to the next step.

Is voltage less than 1 V with the brake pedal released and greater than
10 V with the brake pedal fully applied?

CH ECK BRAKE SW I TCH N O.1 CI RCUI T FOR OPEN


6 Yes Replace the brake switch, then go to
CAUTI ON : Step 11.

Inspect the brake switch with it installed to the brake pedal, otherwise (See BRAKE PED AL
the brake switch may not operate normally. If the brake switch is REM OVAL/ I N STALLATI ON .)
removed from the brake pedal, replace the brake switch with a new
one.
No Repair for open circuit, then go to Step
PCM connector is disconnected. 11.

Switch the ignition to off.

Disconnect the brake switch connector.

Measure the resistance between brake switch terminal D (wiring


harness-side) and PCM terminal 1S (wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FOR BRAKE SW I TCH N O.2 CI RCUI T CYCLI N G


7 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Disconnect the PCM connector. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Switch the ignition to ON (engine off).
(See I N TERM I TTEN T CON CERN
Apply and release the brake pedal while monitoring the voltage. TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Measure the voltage between PCM terminal 1T and body ground.


No Go to the next step.
Is voltage greater than 10 volts with the brake pedal released and less
than 1 volt with the brake pedal fully applied?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR SH ORT TO POW ER


8 Yes Repair for short circuit, then go to Step
CAUTI ON : 11.

Inspect the brake switch with it installed to the brake pedal, otherwise

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the brake switch may not operate normally. If the brake switch is No Go to the next step.
removed from the brake pedal, replace the brake switch with a new
one.

PCM connector is disconnected.

Switch the ignition to off.

Disconnect the brake switch connector.

Measure the resistance between PCM terminal 1T (wiring harness-side)


and body ground.

Is there any voltage?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR SH ORT TO GROUN D


9 Yes Repair for short circuit, then go to Step
Brake switch and PCM connectors are disconnected. 11.

Measure the resistance between PCM terminal 1T (wiring harness-side)


and body ground. No Go to the next step.

Is the resistance less than 5 ohm?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR OPEN


10 Yes Replace the brake switch, then go to the
Brake switch and PCM connectors are disconnected. next step.

Measure the resistance between brake switch terminal B (wiring (See BRAKE PED AL
harness-side) and PCM terminal 1T (wiring harness-side). REM OVAL/ I N STALLATI ON .)

Is the resistance less than 5 ohm?


No Repair for open circuit, then go to the
next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 4 :0 0 H AS BEEN COM PLETED


11 Yes Repeat the inspection from Step 1.
Verify that all disconnected connectors are reconnected.
If the malfunction
Switch the ignition to ON (engine off). recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Depress and release the brake pedal more than 5 times. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0504:00 Brake switch No.1/No.2 correlation

D ETECTI ON The PCM does a comparison test between the brake pedal switch (BPS) and the brake pedal
CON D I TI ON position (BPP) switch.

Open or short in stop light related circuit

Short to ground in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S

Brake switch terminal B—PCM terminal 1T

Short to power supply in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S


POSSI BLE CAUSE
Brake switch terminal B—PCM terminal 1T

Open circuit in wiring harness between the following terminals:

Brake switch terminal D—PCM terminal 1S

Brake switch terminal B—PCM terminal 1T

Brake switch malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E AN D / OR D TC


2 Yes Go to the applicable PENDING CODE or
Switch the ignition to off, then to ON (engine off). DTC inspection.

Perform the Pending Trouble Code Access Procedure and DTC Reading (See D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ] .)
Procedure.
(See D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)
(See D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
Is the PENDING CODE/DTC P0572:00, P0573:00 or P1703:00 also
present?
No Go to the next step.

CH ECK OPERATI ON OF STOP LI GH T


3 Yes Go to the next step.
Switch the ignition to ON (engine off).

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Apply and release the brake pedal and check the stop light operation. No Inspect the stop light.

Do the stop light operate correctly? If the stop light is


normal, go to the next
step.

If the stop light is not


normal, repair or
replace malfunctioning
part, then go to Step
11.

CH ECK BRAKE SW I TCH N O.1 OPERATI ON


4 Yes Go to Step 7.
Switch the ignition to ON (engine off).

Access the PCM and monitor the BOO PID. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Apply and release the brake pedal while monitoring the BOO PID.

Does the PID cycle ON and OFF?

CH ECK FOR BRAKE SW I TCH N O.1 CI RCUI T CYCLI N G


5 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Disconnect the PCM connector. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Switch the ignition to ON (engine off).
(See I N TERM I TTEN T CON CERN
Apply and release the brake pedal while monitoring the voltage. TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Measure the voltage between PCM terminal 1S (wiring harness-side)


and body ground. No Go to the next step.

Is voltage less than 1 V with the brake pedal released and greater than
10 V with the brake pedal fully applied?

CH ECK BRAKE SW I TCH N O.1 CI RCUI T FOR OPEN


6 Yes Replace the brake switch, then go to
CAUTI ON : Step 11.

Inspect the brake switch with it installed to the brake pedal, otherwise (See BRAKE PED AL
the brake switch may not operate normally. If the brake switch is REM OVAL/ I N STALLATI ON .)
removed from the brake pedal, replace the brake switch with a new
one.
No Repair for open circuit, then go to Step
PCM connector is disconnected. 11.

Switch the ignition to off.

Disconnect the brake switch connector.

Measure the resistance between brake switch terminal D (wiring


harness-side) and PCM terminal 1S (wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FOR BRAKE SW I TCH N O.2 CI RCUI T CYCLI N G


7 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Disconnect the PCM connector. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Switch the ignition to ON (engine off).
(See I N TERM I TTEN T CON CERN
Apply and release the brake pedal while monitoring the voltage. TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Measure the voltage between PCM terminal 1T and body ground.


No Go to the next step.
Is voltage greater than 10 volts with the brake pedal released and less
than 1 volt with the brake pedal fully applied?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR SH ORT TO POW ER


8 Yes Repair for short circuit, then go to Step
CAUTI ON : 11.

Inspect the brake switch with it installed to the brake pedal, otherwise

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the brake switch may not operate normally. If the brake switch is No Go to the next step.
removed from the brake pedal, replace the brake switch with a new
one.

PCM connector is disconnected.

Switch the ignition to off.

Disconnect the brake switch connector.

Measure the resistance between PCM terminal 1T (wiring harness-side)


and body ground.

Is there any voltage?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR SH ORT TO GROUN D


9 Yes Repair for short circuit, then go to Step
Brake switch and PCM connectors are disconnected. 11.

Measure the resistance between PCM terminal 1T (wiring harness-side)


and body ground. No Go to the next step.

Is the resistance less than 5 ohm?

CH ECK BRAKE SW I TCH N O.2 CI RCUI T FOR OPEN


10 Yes Replace the brake switch, then go to the
Brake switch and PCM connectors are disconnected. next step.

Measure the resistance between brake switch terminal B (wiring (See BRAKE PED AL
harness-side) and PCM terminal 1T (wiring harness-side). REM OVAL/ I N STALLATI ON .)

Is the resistance less than 5 ohm?


No Repair for open circuit, then go to the
next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 4 :0 0 H AS BEEN COM PLETED


11 Yes Repeat the inspection from Step 1.
Verify that all disconnected connectors are reconnected.
If the malfunction
Switch the ignition to ON (engine off). recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Depress and release the brake pedal more than 5 times. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 6 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
System voltage low
P0562:00

Each module within the vehicle system monitors input voltage to the module.
D ETECTI ON
If the voltage drops below the modules calibrated set point (which varies
CON D I TI ON
between modules), that module will set this DTC.

Circuit high resistance

Engine, generator and battery grounds

POSSI BLE Generator clutch malfunction


CAUSE
Dead battery

High ignition off current drain

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related Service


Bulletins available? No Go to the next step.

I N SPECT TH E CH ARGI N G SYSTEM


2 Yes Repair or replace the malfunctioning part according
Inspect the charging system. to the inspection results, then go to the next step.

(See QUI CK D I AGN OSTI C


CH ART [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

VERI FY TROUBLESH OOTI N G OF D TC


3 P0 5 6 2 :0 0 H AS BEEN COM PLETED Yes Replace the PCM, then go to the next step.

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Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
connectors reconnected.
No Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZI 3 .7 V6 ] .)

Start the engine and run it at


idle.

Perform the KOEO or KOER


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 6 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
System voltage low
P0562:00

Each module within the vehicle system monitors input voltage to the module.
D ETECTI ON
If the voltage drops below the modules calibrated set point (which varies
CON D I TI ON
between modules), that module will set this DTC.

Circuit high resistance

Engine, generator and battery grounds

POSSI BLE Generator clutch malfunction


CAUSE
Dead battery

High ignition off current drain

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related Service


Bulletins available? No Go to the next step.

I N SPECT TH E CH ARGI N G SYSTEM


2 Yes Repair or replace the malfunctioning part according
Inspect the charging system. to the inspection results, then go to the next step.

(See QUI CK D I AGN OSTI C


CH ART [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

VERI FY TROUBLESH OOTI N G OF D TC


3 P0 5 6 2 :0 0 H AS BEEN COM PLETED Yes Replace the PCM, then go to the next step.

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Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
connectors reconnected.
No Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZI 3 .7 V6 ] .)

Start the engine and run it at


idle.

Perform the KOEO or KOER


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 6 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0563:00 System voltage high

D ETECTI ON CON D I TI ON This DTC is stored when the PCM detects high system voltage.

POSSI BLE CAUSE Charging system concern.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT TH E CH ARGI N G SYSTEM Yes Repair or replace malfunctioning part, then


go to the next step.
Inspect the charging system.

(See QUI CK D I AGN OSTI C CH ART [ M ZI No Go to the next step.


3 .7 V6 ] .)

Is there any malfunction?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 5 6 3 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.
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Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 6 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0563:00 System voltage high

D ETECTI ON CON D I TI ON This DTC is stored when the PCM detects high system voltage.

POSSI BLE CAUSE Charging system concern.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT TH E CH ARGI N G SYSTEM Yes Repair or replace malfunctioning part, then


go to the next step.
Inspect the charging system.

(See QUI CK D I AGN OSTI C CH ART [ M ZI No Go to the next step.


3 .7 V6 ] .)

Is there any malfunction?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 5 6 3 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.
cardiagn.com
Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0605:00 Internal control module read only memory (ROM) error

D ETECTI ON CON D I TI ON The PCM ROM has been corrupted.

An attempt was made to change the calibration

Module programming error


POSSI BLE CAUSE
Aftermarket performance products

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been


No Record FREEZE FRAME DATA on the repair
recorded?
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 6 0 5 :0 0


3 H AS BEEN COM PLETED Yes Replace the PCM, then go to the next step.

Verify that all disconnected connectors (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
are reconnected. V6 ] .)

Clear the DTC from the PCM memory


using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE [ M ZI


cardiagn.com
3 .7 V6 ] .)

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0605:00 Internal control module read only memory (ROM) error

D ETECTI ON CON D I TI ON The PCM ROM has been corrupted.

An attempt was made to change the calibration

Module programming error


POSSI BLE CAUSE
Aftermarket performance products

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been


No Record FREEZE FRAME DATA on the repair
recorded?
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 6 0 5 :0 0


3 H AS BEEN COM PLETED Yes Replace the PCM, then go to the next step.

Verify that all disconnected connectors (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
are reconnected. V6 ] .)

Clear the DTC from the PCM memory


using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE [ M ZI


cardiagn.com
3 .7 V6 ] .)

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
Coolant thermostat (coolant temp below thermostat regulating temperature)
P0128:00

P0128:00 indicates that the thermostat monitor has not achieved the
D ETECTI ON
required engine operating temperature within a specified amount of time
CON D I TI ON
after starting the engine.

Low engine coolant level

Inoperative CHT sensor


POSSI BLE
Leaking or stuck-open thermostat
CAUSE
Insufficient warm up time

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

I N SPECT EN GI N E COOLAN T LEVEL


3 Yes Go to the next step.
W ARN I N G:

Never remove the cooling system cap or No Inspect for a loss of engine coolant.
Repair if necessary.
cardiagn.com
loosen the radiator drain plug while the
engine is running, or when the engine
and radiator are hot. Scalding engine (See EN GI N E COOLAN T LEVEL I N SPECTI ON
[ M ZI 3 .7 V6 ] .)
coolant and steam may shoot out and
cause serious injury. It may also Go to Step 6.
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you're sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and then remove it.

Is the engine coolant fill level correct?

4 I N SPECT CH T SEN SOR OPERATI ON Yes Go to the next step.

Run the engine until the engine


temperature stabilizes. No Inspect the CHT sensor. Replace if
necessary, then go to Step 6.
Verify that the radiator hoses are hot
and the cooling system is pressurized. (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the CHT
PID.

Is the temperature more than 77 °C


{171 °F}?

I N SPECT TH ERM OSTAT


5 Yes The test is complete. Go to the next
Cool down the engine. step.

Inspect the thermostat.


No Replace the thermostat, then go to the
(See TH ERM OSTAT I N SPECTI ON [ M ZI 3 .7 next step.
V6 ] .)
(See TH ERM OSTAT
Is the thermostat normal? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 2 8 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Cool down the engine and radiator.


No Go to the next step.
Start the engine and run it until the

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engine temperature stabilizes.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
Coolant thermostat (coolant temp below thermostat regulating temperature)
P0128:00

P0128:00 indicates that the thermostat monitor has not achieved the
D ETECTI ON
required engine operating temperature within a specified amount of time
CON D I TI ON
after starting the engine.

Low engine coolant level

Inoperative CHT sensor


POSSI BLE
Leaking or stuck-open thermostat
CAUSE
Insufficient warm up time

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

I N SPECT EN GI N E COOLAN T LEVEL


3 Yes Go to the next step.
W ARN I N G:

Never remove the cooling system cap or No Inspect for a loss of engine coolant.
Repair if necessary.
cardiagn.com
loosen the radiator drain plug while the
engine is running, or when the engine
and radiator are hot. Scalding engine (See EN GI N E COOLAN T LEVEL I N SPECTI ON
[ M ZI 3 .7 V6 ] .)
coolant and steam may shoot out and
cause serious injury. It may also Go to Step 6.
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you're sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and then remove it.

Is the engine coolant fill level correct?

4 I N SPECT CH T SEN SOR OPERATI ON Yes Go to the next step.

Run the engine until the engine


temperature stabilizes. No Inspect the CHT sensor. Replace if
necessary, then go to Step 6.
Verify that the radiator hoses are hot
and the cooling system is pressurized. (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the CHT
PID.

Is the temperature more than 77 °C


{171 °F}?

I N SPECT TH ERM OSTAT


5 Yes The test is complete. Go to the next
Cool down the engine. step.

Inspect the thermostat.


No Replace the thermostat, then go to the
(See TH ERM OSTAT I N SPECTI ON [ M ZI 3 .7 next step.
V6 ] .)
(See TH ERM OSTAT
Is the thermostat normal? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 2 8 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Cool down the engine and radiator.


No Go to the next step.
Start the engine and run it until the

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engine temperature stabilizes.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
CV solenoid valve control circuit
P0446:00

Monitors the CV solenoid valve circuit for an electrical failure. The test fails when the signal
D ETECTI ON
moves outside the minimum or maximum allowable calibrated parameters for a specified
CON D I TI ON
canister vent duty cycle by PCM command.

CV solenoid valve connector or terminal malfunction

Open circuit between battery and CV solenoid valve terminal A

Short to PCM back-up power supply between CV solenoid valve terminal B and PCM terminal
1BE

Short to power supply between CV solenoid valve terminal B and PCM terminal 1BE
POSSI BLE
CAUSE Short to ground between CV solenoid valve terminal B and PCM terminal 1BE

PCM connector or terminal malfunction

Open circuit between CV solenoid valve terminal B and PCM terminal 1BE

CV solenoid valve malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order, then go to the
recorded? next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available Service
I N FORM ATI ON Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to the next
Verify related Service Bulletins step.
and/or on-line repair
information availability.
No Go to the next step.
Is any related Service Bulletins
available?

3 I N SPECT CV SOLEN OI D Yes Repair or replace suspected part, then go to Step 11.
VALVE CON N ECTOR FOR
POOR CON N ECTI ON

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No Go to the next step.
Switch the ignition to off.

Disconnect CV solenoid valve


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

4 I N SPECT POW ER SUPPLY Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

CV solenoid valve connector is No Repair for an open circuit, then go to Step 11.
disconnected.

Switch the ignition to ON


(Engine off).

Measure voltage between CV


solenoid valve terminal A and
body ground.

Is voltage B+ ?

5 I N SPECT KEEP ALI VE Yes Repair for a short to KAPWR (PCM terminal 1V), then go to Step
POW ER SUPPLY ( KAPW R) 11.

CV solenoid valve connector is


disconnected. No Go to the next step.

Switch the ignition to off.

Measure the voltage between


CV solenoid valve control
terminal B and body ground.

Is voltage B+ ?

6 I N SPECT PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 11.
FOR POOR CON N ECTI ON

CV solenoid valve connector is No Go to the next step.


disconnected.

Switch the ignition to off.

Disconnect PCM connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

7 I N SPECT CV SOLEN OI D Yes Repair for a short to the power supply, then go to Step 11.
VALVE CON TROL CI RCUI T
FOR SH ORT TO POW ER
SUPPLY No Go to the next step.

CV solenoid valve and PCM


connectors are disconnected.

Switch the ignition to ON

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(Engine off).

Measure the voltage between


CV solenoid valve control
terminal B and body ground.

Is voltage B+?

8 I N SPECT CV SOLEN OI D Yes Repair or replace suspected part, then go to Step 11.
VALVE CON TROL CI RCUI T
FOR SH ORT TO GROUN D
No Go to the next step.
CV solenoid valve and PCM
connectors are disconnected.

Switch the ignition to off.

Inspect for continuity between


CV solenoid valve control
terminal B and body ground.

Is the continuity?

9 I N SPECT CV SOLEN OI D Yes Go to the next step.


VALVE CON TROL CI RCUI T
FOR OPEN CI RCUI T
No Repair or replace suspected part, then go to Step 11.
CV solenoid valve and PCM
connectors are disconnected.

Switch the ignition to off.

Inspect continuity between CV


solenoid valve terminal B and
PCM terminal 1BE.

Is there continuity?

10 I N SPECT CV SOLEN OI D Yes Replace CV solenoid valve (See CH ARCOAL CAN I STER, CAN I STER
VALVE VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .), then go to the next
Inspect the CV solenoid valve. step.
(See CH ARCOAL CAN I STER,
CAN I STER VEN T ( CV) SOLEN OI D No Go to the next step.
VALVE, AI R FI LTER COM PON EN T
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

11 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P0 4 4 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs, replace the PCM.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7


disconnected connectors. V6 ] .)

Clear DTC from PCM memory Go to the next step.


using M–MDS.

Perform the KOEO or KOER No Go to the next step.


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

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Is the PENDING CODE same
DTC present?

12 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
CV solenoid valve control circuit
P0446:00

Monitors the CV solenoid valve circuit for an electrical failure. The test fails when the signal
D ETECTI ON
moves outside the minimum or maximum allowable calibrated parameters for a specified
CON D I TI ON
canister vent duty cycle by PCM command.

CV solenoid valve connector or terminal malfunction

Open circuit between battery and CV solenoid valve terminal A

Short to PCM back-up power supply between CV solenoid valve terminal B and PCM terminal
1BE

Short to power supply between CV solenoid valve terminal B and PCM terminal 1BE
POSSI BLE
CAUSE Short to ground between CV solenoid valve terminal B and PCM terminal 1BE

PCM connector or terminal malfunction

Open circuit between CV solenoid valve terminal B and PCM terminal 1BE

CV solenoid valve malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order, then go to the
recorded? next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available Service
I N FORM ATI ON Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to the next
Verify related Service Bulletins step.
and/or on-line repair
information availability.
No Go to the next step.
Is any related Service Bulletins
available?

3 I N SPECT CV SOLEN OI D Yes Repair or replace suspected part, then go to Step 11.
VALVE CON N ECTOR FOR
POOR CON N ECTI ON

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No Go to the next step.
Switch the ignition to off.

Disconnect CV solenoid valve


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

4 I N SPECT POW ER SUPPLY Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

CV solenoid valve connector is No Repair for an open circuit, then go to Step 11.
disconnected.

Switch the ignition to ON


(Engine off).

Measure voltage between CV


solenoid valve terminal A and
body ground.

Is voltage B+ ?

5 I N SPECT KEEP ALI VE Yes Repair for a short to KAPWR (PCM terminal 1V), then go to Step
POW ER SUPPLY ( KAPW R) 11.

CV solenoid valve connector is


disconnected. No Go to the next step.

Switch the ignition to off.

Measure the voltage between


CV solenoid valve control
terminal B and body ground.

Is voltage B+ ?

6 I N SPECT PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 11.
FOR POOR CON N ECTI ON

CV solenoid valve connector is No Go to the next step.


disconnected.

Switch the ignition to off.

Disconnect PCM connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

7 I N SPECT CV SOLEN OI D Yes Repair for a short to the power supply, then go to Step 11.
VALVE CON TROL CI RCUI T
FOR SH ORT TO POW ER
SUPPLY No Go to the next step.

CV solenoid valve and PCM


connectors are disconnected.

Switch the ignition to ON

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(Engine off).

Measure the voltage between


CV solenoid valve control
terminal B and body ground.

Is voltage B+?

8 I N SPECT CV SOLEN OI D Yes Repair or replace suspected part, then go to Step 11.
VALVE CON TROL CI RCUI T
FOR SH ORT TO GROUN D
No Go to the next step.
CV solenoid valve and PCM
connectors are disconnected.

Switch the ignition to off.

Inspect for continuity between


CV solenoid valve control
terminal B and body ground.

Is the continuity?

9 I N SPECT CV SOLEN OI D Yes Go to the next step.


VALVE CON TROL CI RCUI T
FOR OPEN CI RCUI T
No Repair or replace suspected part, then go to Step 11.
CV solenoid valve and PCM
connectors are disconnected.

Switch the ignition to off.

Inspect continuity between CV


solenoid valve terminal B and
PCM terminal 1BE.

Is there continuity?

10 I N SPECT CV SOLEN OI D Yes Replace CV solenoid valve (See CH ARCOAL CAN I STER, CAN I STER
VALVE VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .), then go to the next
Inspect the CV solenoid valve. step.
(See CH ARCOAL CAN I STER,
CAN I STER VEN T ( CV) SOLEN OI D No Go to the next step.
VALVE, AI R FI LTER COM PON EN T
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

11 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P0 4 4 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs, replace the PCM.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7


disconnected connectors. V6 ] .)

Clear DTC from PCM memory Go to the next step.


using M–MDS.

Perform the KOEO or KOER No Go to the next step.


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

cardiagn.com
Is the PENDING CODE same
DTC present?

12 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor range/performance
P0451:00

N OTE:

For some vehicle applications, DTC P0451:00 is set for a fuel tank pressure
sensor range (offset) concern. The DTC P0454 replaces the original
D ETECTI ON P0451:00 for intermittent (noisy) sensor concerns. Until the phase in process
CON D I TI ON is complete, noisy or offset fuel tank pressure sensor concerns may set DTC
P0451:00.

The fuel tank pressure changes more than 14 inches of water in 0.10 s. Fuel
tank pressure sensor output is offset by + /- 1.7 inches of water.

Intermittent open or short in the fuel tank pressure sensor or the fuel tank
pressure sensor signal
POSSI BLE Connector or terminal malfunction
CAUSE
Fuel tank pressure sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has the FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform the repair or diagnosis according


I N FORM ATI ON AVAI LABI LI TY to the available repair information.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

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3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

4 CLEAR AN D ATTEM PT TO RETRI EVE Yes Go to the next step.


TH E D TC

Clear the DTC from the PCM memory No DTC troubleshooting completed.
using the M-MDS.

Switch the ignition ON (Engine running).

Run the engine for a ppr ox . 1 0 s.

Check for continuous memory DTCs.

Is the same DTC present?

5 I N SPECT FUEL TAN K PRESSURE AN D Yes Repair or replace suspected part, then
PCM CON N ECTOR FOR POOR go to Step 8.
CON N ECTI ON

Switch the ignition off. No Go to the next step.

Disconnect the fuel tank pressure sensor


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT TH E FUEL TAN K PRESSURE Yes Replace evaporative hose component,


then go to Step 8.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there malfunction? No Go to the next step.

7 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion
cardiagn.com
Connect all the PCM connectors and
verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 4 5 1 :0 0 COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Start the engine and wait for a ppr ox .


1 0 s.

Is the PENDING CODE for the DTC


present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(SeeAFTER REPAI R PROCED URE [ M ZI 3 .7 No DTC troubleshooting completed.


V6 ] )

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor range/performance
P0451:00

N OTE:

For some vehicle applications, DTC P0451:00 is set for a fuel tank pressure
sensor range (offset) concern. The DTC P0454 replaces the original
D ETECTI ON P0451:00 for intermittent (noisy) sensor concerns. Until the phase in process
CON D I TI ON is complete, noisy or offset fuel tank pressure sensor concerns may set DTC
P0451:00.

The fuel tank pressure changes more than 14 inches of water in 0.10 s. Fuel
tank pressure sensor output is offset by + /- 1.7 inches of water.

Intermittent open or short in the fuel tank pressure sensor or the fuel tank
pressure sensor signal
POSSI BLE Connector or terminal malfunction
CAUSE
Fuel tank pressure sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has the FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform the repair or diagnosis according


I N FORM ATI ON AVAI LABI LI TY to the available repair information.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

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3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

4 CLEAR AN D ATTEM PT TO RETRI EVE Yes Go to the next step.


TH E D TC

Clear the DTC from the PCM memory No DTC troubleshooting completed.
using the M-MDS.

Switch the ignition ON (Engine running).

Run the engine for a ppr ox . 1 0 s.

Check for continuous memory DTCs.

Is the same DTC present?

5 I N SPECT FUEL TAN K PRESSURE AN D Yes Repair or replace suspected part, then
PCM CON N ECTOR FOR POOR go to Step 8.
CON N ECTI ON

Switch the ignition off. No Go to the next step.

Disconnect the fuel tank pressure sensor


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT TH E FUEL TAN K PRESSURE Yes Replace evaporative hose component,


then go to Step 8.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there malfunction? No Go to the next step.

7 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion
cardiagn.com
Connect all the PCM connectors and
verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 4 5 1 :0 0 COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Start the engine and wait for a ppr ox .


1 0 s.

Is the PENDING CODE for the DTC


present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(SeeAFTER REPAI R PROCED URE [ M ZI 3 .7 No DTC troubleshooting completed.


V6 ] )

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor low input
P0452:00

The PCM monitors the evaporative emission (EVAP) control system fuel tank pressure sensor
D ETECTI ON
input signal to the PCM. The test fails when the signal average drops below a minimum
CON D I TI ON
allowable calibrated parameter.

Connector or terminal malfunction

POSSI BLE Short to ground between fuel tank pressure sensor terminal C and PCM terminal 1I
CAUSE
Fuel tank pressure sensor signal circuit and ground circuit for short each other

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has the FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform the repair or diagnosis according
AVAI LABI LI TY to the available repair information.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related repair information available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 VERI FY FUEL TAN K PRESSURE SI GN AL CI RCUI T Yes Repair or replace suspected part, then
FOR SH ORT TO GROUN D go to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between fuel tank pressure
sensor terminal C (wiring harness-side) and body
ground.

Is there continuity?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Go to the next step.
CI RCUI T AN D GROUN D CI RCUI T FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then
Switch the ignition off. go to Step 7.

Disconnect the fuel tank pressure sensor and PCM


connector.

Measure resistance between PCM terminal 1I (wiring


harness-side) and PCM terminal 1AT (wiring harness-
side)

Is the resistance more than 10 kilohms?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Go to the next step.

Perform the fuel tank pressure sensor inspection.


No Replace the evaporative hose
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI 3 .7 component, then go to the next step.
V6 ] .)
(See FUEL TAN K REM OVAL/ I N STALLATI ON
Is the fuel tank pressure sensor normal? [ M ZI 3 .7 V6 ] .)

7 VERI FY TROUBLESH OOTI N G OF D TC P0 4 5 2 :0 0 Yes Repeat the inspection from Step 1.


COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and warm it up completely. Go to the next step.


Is same DTC present?
No Go to the next step.

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8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor low input
P0452:00

The PCM monitors the evaporative emission (EVAP) control system fuel tank pressure sensor
D ETECTI ON
input signal to the PCM. The test fails when the signal average drops below a minimum
CON D I TI ON
allowable calibrated parameter.

Connector or terminal malfunction

POSSI BLE Short to ground between fuel tank pressure sensor terminal C and PCM terminal 1I
CAUSE
Fuel tank pressure sensor signal circuit and ground circuit for short each other

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has the FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform the repair or diagnosis according
AVAI LABI LI TY to the available repair information.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related repair information available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 VERI FY FUEL TAN K PRESSURE SI GN AL CI RCUI T Yes Repair or replace suspected part, then
FOR SH ORT TO GROUN D go to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between fuel tank pressure
sensor terminal C (wiring harness-side) and body
ground.

Is there continuity?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Go to the next step.
CI RCUI T AN D GROUN D CI RCUI T FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then
Switch the ignition off. go to Step 7.

Disconnect the fuel tank pressure sensor and PCM


connector.

Measure resistance between PCM terminal 1I (wiring


harness-side) and PCM terminal 1AT (wiring harness-
side)

Is the resistance more than 10 kilohms?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Go to the next step.

Perform the fuel tank pressure sensor inspection.


No Replace the evaporative hose
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI 3 .7 component, then go to the next step.
V6 ] .)
(See FUEL TAN K REM OVAL/ I N STALLATI ON
Is the fuel tank pressure sensor normal? [ M ZI 3 .7 V6 ] .)

7 VERI FY TROUBLESH OOTI N G OF D TC P0 4 5 2 :0 0 Yes Repeat the inspection from Step 1.


COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and warm it up completely. Go to the next step.


Is same DTC present?
No Go to the next step.

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8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor high input
P0453:00

The PCM monitors the evaporative emission (EVAP) control system fuel tank pressure sensor
D ETECTI ON
input signal to the PCM. The test fails when the signal average jumps above a minimum
CON D I TI ON
allowable calibrated parameter.

Connector or terminal malfunction

Short to the constant voltage supply circuit between fuel tank pressure sensor terminal C
and PCM terminal 1I

Short to power supply between fuel tank pressure sensor terminal A and PCM terminal 1D
POSSI BLE
CAUSE Open circuit between fuel tank pressure sensor terminal C and PCM terminal 1I

Open circuit between fuel tank pressure sensor terminal B and PCM terminal 1AT

Fuel tank pressure sensor power circuit and signal circuit are shorted each other

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has the FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform the repair or diagnosis according
AVAI LABI LI TY to the available repair information.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
cardiagn.com
information availability. repaired, go to the next
step.
Is any related repair information available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTI ON FOR POOR CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Disconnect fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 VERI FY FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Repair or replace suspected part, then
CI RCUI T FOR SH ORT TO POW ER SUPPLY go to Step 9.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following terminals:

Fuel tank pressure sensor terminal C


(wiring harness-side) and body
ground.

Fuel tank pressure sensor terminal A


(wiring harness-side) and body
ground.

Are there voltage B+ ?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor and PCM
connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there any malfunction?

6 VERI FY FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Go to the next step.
FOR OPEN CI RCUI T

Inspect for continuity between the following circuits: No Repair or replace suspected part, then
go to Step 9.
Fuel tank pressure sensor connector
terminal C (wiring harness-side) and
PCM connector terminal 1I (wiring
harness-side).

Fuel tank pressure sensor connector


terminal B (wiring harness-side) and
PCM connector terminal 1AT (wiring
harness-side).

Are there continuity?

7 I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Go to the next step.

cardiagn.com
CI RCUI T AN D POW ER CI RCUI T FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then
Switch the ignition off. go to Step 9.

Disconnect the fuel tank pressure sensor and PCM


connector.

Measure resistance between PCM connector terminal


1D (wiring harness-side) and PCM connector terminal
1I (wiring harness-side).

Is the resistance more than 10 kilohms?

8 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Go to the next step.

Inspect the fuel tank pressure sensor.


No Replace the evaporative hose
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI component, then go to the next step.
3 .7 V6 ] .)
(See FUEL TAN K REM OVAL/ I N STALLATI ON
Is the fuel tank pressure sensor normal? [ M ZI 3 .7 V6 ] .)

9 VERI FY TROUBLESH OOTI N G OF D TC P0 4 5 3 :0 0 Yes Repeat the inspection from Step 1.


COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M- [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Start the engine and warm it up completely.

Is same DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel tank pressure sensor high input
P0453:00

The PCM monitors the evaporative emission (EVAP) control system fuel tank pressure sensor
D ETECTI ON
input signal to the PCM. The test fails when the signal average jumps above a minimum
CON D I TI ON
allowable calibrated parameter.

Connector or terminal malfunction

Short to the constant voltage supply circuit between fuel tank pressure sensor terminal C
and PCM terminal 1I

Short to power supply between fuel tank pressure sensor terminal A and PCM terminal 1D
POSSI BLE
CAUSE Open circuit between fuel tank pressure sensor terminal C and PCM terminal 1I

Open circuit between fuel tank pressure sensor terminal B and PCM terminal 1AT

Fuel tank pressure sensor power circuit and signal circuit are shorted each other

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has the FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform the repair or diagnosis according
AVAI LABI LI TY to the available repair information.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
cardiagn.com
information availability. repaired, go to the next
step.
Is any related repair information available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTI ON FOR POOR CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Disconnect fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 VERI FY FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Repair or replace suspected part, then
CI RCUI T FOR SH ORT TO POW ER SUPPLY go to Step 9.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following terminals:

Fuel tank pressure sensor terminal C


(wiring harness-side) and body
ground.

Fuel tank pressure sensor terminal A


(wiring harness-side) and body
ground.

Are there voltage B+ ?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor and PCM
connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there any malfunction?

6 VERI FY FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Go to the next step.
FOR OPEN CI RCUI T

Inspect for continuity between the following circuits: No Repair or replace suspected part, then
go to Step 9.
Fuel tank pressure sensor connector
terminal C (wiring harness-side) and
PCM connector terminal 1I (wiring
harness-side).

Fuel tank pressure sensor connector


terminal B (wiring harness-side) and
PCM connector terminal 1AT (wiring
harness-side).

Are there continuity?

7 I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL Yes Go to the next step.

cardiagn.com
CI RCUI T AN D POW ER CI RCUI T FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then
Switch the ignition off. go to Step 9.

Disconnect the fuel tank pressure sensor and PCM


connector.

Measure resistance between PCM connector terminal


1D (wiring harness-side) and PCM connector terminal
1I (wiring harness-side).

Is the resistance more than 10 kilohms?

8 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Go to the next step.

Inspect the fuel tank pressure sensor.


No Replace the evaporative hose
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI component, then go to the next step.
3 .7 V6 ] .)
(See FUEL TAN K REM OVAL/ I N STALLATI ON
Is the fuel tank pressure sensor normal? [ M ZI 3 .7 V6 ] .)

9 VERI FY TROUBLESH OOTI N G OF D TC P0 4 5 3 :0 0 Yes Repeat the inspection from Step 1.


COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M- [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Start the engine and warm it up completely.

Is same DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0454:00 Fuel tank pressure sensor intermittent

D ETECTI ON The fuel tank pressure changes more than 14 inches of water in 0.10
CON D I TI ON s.

Intermittent open or short in the fuel tank pressure sensor or the fuel
POSSI BLE CAUSE tank pressure sensor signal

Fuel tank pressure sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 VERI FY RELATED PEN D I N G Yes Go to the appropriate DTC troubleshooting.


COD E OR STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the
ON position (Engine off).
No Perform the “INTERMITTENT CONCERN
Verify related pending code or TROUBLESHOOTING”. Then go to the next
stored DTCs. step.

Is other DTCs present?

cardiagn.com
4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
D TC P0 4 5 4 :0 0 H AS BEEN
COM PLETED (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Verify that all disconnected
connectors reconnected.
No Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.

Perform the KOEO or KOER self-


test.

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for the DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0454:00 Fuel tank pressure sensor intermittent

D ETECTI ON The fuel tank pressure changes more than 14 inches of water in 0.10
CON D I TI ON s.

Intermittent open or short in the fuel tank pressure sensor or the fuel
POSSI BLE CAUSE tank pressure sensor signal

Fuel tank pressure sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 VERI FY RELATED PEN D I N G Yes Go to the appropriate DTC troubleshooting.


COD E OR STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the
ON position (Engine off).
No Perform the “INTERMITTENT CONCERN
Verify related pending code or TROUBLESHOOTING”. Then go to the next
stored DTCs. step.

Is other DTCs present?

cardiagn.com
4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
D TC P0 4 5 4 :0 0 H AS BEEN
COM PLETED (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Verify that all disconnected
connectors reconnected.
No Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.

Perform the KOEO or KOER self-


test.

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for the DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0457:00 Evaporative emission system leak detected (fuel cap loose/off)

D ETECTI ON P0457:00 indicates that the initial vacuum could not be achieved after a
CON D I TI ON refueling event and the purge vapor flow is excessive (gross leak).

Missing or loose fuel filler cap.


POSSI BLE
EVAP system leak
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

cardiagn.com
N OTE:

If DTC P0455:00 is present, diagnose


that DTC first.

4 I N SPECT FOR M I SSI N G OR Yes Repair or replace if necessary. Go to the


LEAKI N G FUEL FI LLER CAP next step.

Check for missing or loose fuel filler


cap. No Go to Step 6.

Check for possible cross-threaded fuel


filler cap.

Is a concern present?

5 EVAP SYSTEM LEAK TEST Yes Go to the next step.

Perform the EVAP system leak test.


No Leakage still exists. Go to the P0455:00
(See EN GI N E CON TROL SYSTEM Troubleshooting.
OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0
Are the test results normal? [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 4 5 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0457:00 Evaporative emission system leak detected (fuel cap loose/off)

D ETECTI ON P0457:00 indicates that the initial vacuum could not be achieved after a
CON D I TI ON refueling event and the purge vapor flow is excessive (gross leak).

Missing or loose fuel filler cap.


POSSI BLE
EVAP system leak
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

cardiagn.com
N OTE:

If DTC P0455:00 is present, diagnose


that DTC first.

4 I N SPECT FOR M I SSI N G OR Yes Repair or replace if necessary. Go to the


LEAKI N G FUEL FI LLER CAP next step.

Check for missing or loose fuel filler


cap. No Go to Step 6.

Check for possible cross-threaded fuel


filler cap.

Is a concern present?

5 EVAP SYSTEM LEAK TEST Yes Go to the next step.

Perform the EVAP system leak test.


No Leakage still exists. Go to the P0455:00
(See EN GI N E CON TROL SYSTEM Troubleshooting.
OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0
Are the test results normal? [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 4 5 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel level sensor circuit
P0460:00

The PCM monitors the fuel level input communications network message for
a concern. The test fails when the PCM determines that the value of the fuel
D ETECTI ON
level input signal is stuck. The PCM calculates the amount of fuel used during
CON D I TI ON
operation. If the fuel level input signal does not change or does not
correspond with the calculated fuel usage, the DTC is set.

Empty fuel tank

Fuel pump malfunction

Incorrectly installed fuel gauge

POSSI BLE Instrument cluster malfunction


CAUSE
Fuel level input signal circuit malfunction

Overfilled fuel tank

Fuel gauge malfunction

Stuck float arm

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

cardiagn.com
Is any related Service
Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 0 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

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Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel level sensor circuit
P0460:00

The PCM monitors the fuel level input communications network message for
a concern. The test fails when the PCM determines that the value of the fuel
D ETECTI ON
level input signal is stuck. The PCM calculates the amount of fuel used during
CON D I TI ON
operation. If the fuel level input signal does not change or does not
correspond with the calculated fuel usage, the DTC is set.

Empty fuel tank

Fuel pump malfunction

Incorrectly installed fuel gauge

POSSI BLE Instrument cluster malfunction


CAUSE
Fuel level input signal circuit malfunction

Overfilled fuel tank

Fuel gauge malfunction

Stuck float arm

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

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Is any related Service
Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 0 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

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Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit range/performance problem
P0461:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails when the fuel level input signal repeatedly moves in
CON D I TI ON and out of range, exceeding the minimum or maximum allowable calibrated
parameters for a specified fuel fill percentage in the fuel tank.

POSSI BLE Excessive electrical noise


CAUSE
Fuel level input signal circuit malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

cardiagn.com
Verify related pending
code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 1 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit range/performance problem
P0461:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails when the fuel level input signal repeatedly moves in
CON D I TI ON and out of range, exceeding the minimum or maximum allowable calibrated
parameters for a specified fuel fill percentage in the fuel tank.

POSSI BLE Excessive electrical noise


CAUSE
Fuel level input signal circuit malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

cardiagn.com
Verify related pending
code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 1 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit circuit low input
P0462:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails if the fuel level input signal is less than the
CON D I TI ON minimum allowable calibrated parameter for a specified fuel-fill percentage in
the fuel tank.

Empty fuel tank

Fuel pump malfunction

POSSI BLE Incorrectly installed fuel gauge


CAUSE
Instrument cluster malfunction

Fuel gauge malfunction

Fuel level input signal circuit malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

cardiagn.com
3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.
PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 2 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit circuit low input
P0462:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails if the fuel level input signal is less than the
CON D I TI ON minimum allowable calibrated parameter for a specified fuel-fill percentage in
the fuel tank.

Empty fuel tank

Fuel pump malfunction

POSSI BLE Incorrectly installed fuel gauge


CAUSE
Instrument cluster malfunction

Fuel gauge malfunction

Fuel level input signal circuit malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

cardiagn.com
3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.
PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 2 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit circuit high input
P0463:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails if the fuel level input signal is more than the
CON D I TI ON maximum allowable calibrated parameter for a specified fuel-fill percentage
in the fuel tank.

Fuel pump malfunction

Incorrectly installed fuel gauge

POSSI BLE Instrument cluster malfunction


CAUSE
Fuel level input signal circuit malfunction

Overfilled fuel tank

Fuel gauge malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

cardiagn.com
3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.
PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 3 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel gauge sender unit circuit high input
P0463:00

The PCM monitors the fuel level input communications network message for
D ETECTI ON a concern. The test fails if the fuel level input signal is more than the
CON D I TI ON maximum allowable calibrated parameter for a specified fuel-fill percentage
in the fuel tank.

Fuel pump malfunction

Incorrectly installed fuel gauge

POSSI BLE Instrument cluster malfunction


CAUSE
Fuel level input signal circuit malfunction

Overfilled fuel tank

Fuel gauge malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY REPAI R Yes Perform repair or diagnosis according to the available


I N FORM ATI ON Service Bulletins. If the vehicle is not repaired, go to
AVAI LABI LI TY the next step.

Verify related Service


Bulletins availability. No Go to the next step.

Is any related Service


Bulletins available?

cardiagn.com
3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.
PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then


to the ON position (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Is other DTCs present?

4 VERI FY STORED D TC I N Yes Go to the appropriate DTC inspection.


I N STRUM EN T CLUSTER
(See D TC TABLE [ I N STRUM EN T CLUSTER] .)
Switch the ignition off then
to the ON position (Engine
off). No Go to the next step.

Verify stored DTCs in


instrument cluster.

Is other DTCs present?

5 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 4 6 3 :0 0 H AS (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
BEEN COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the


PCM memory using the M-
MDS.

Perform the KOEO or


KOER self-test.

(See KOEO/ KOER SELF


TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 A:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start idle air control system performance
P050A:00

The monitor compares the actual measured engine speed to the engine
D ETECTI ON speed requested by the powertrain control module (PCM). When the
CON D I TI ON difference between desired and actual engine speed exceeds the calibrated
threshold, the DTC sets.

Intake air restriction

Exhaust restriction

POSSI BLE Mechanical concern with engine


CAUSE
Damaged or slugged electronic throttle body (ETB)

Vacuum leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
Switch the ignition to off, then to ON troubleshooting.
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(engine off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify related pending code or stored
DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT AI R CLEAN ER ELEM EN T


4 Yes Replace the air cleaner element, then go
Remove air cleaner element with the to Step 10.
engine running.

Is the engine speed increased? No Go to the next step.

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R


5 SYSTEM AN D ALL VACUUM H OSES Yes Repair if necessary. Then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Check the intake air system for leaks,
obstructions, and damage.

Inspect the entire length of all the


vacuum hoses for:

In correct connections

Damage or cracks

Damaged or cracked
vacuum hose joint

Improperly seated
engine oil dipstick, tube
or oil fill cap

Is a concern present?

VERI FY D RI VE- BY- W I RE CON TROL SYSTEM


6 OPERATI ON Yes Repair or replace the malfunctioning part
according to the inspection results, then
Perform the Drive-by-Wire Control go to Step 10.
System Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

I N SPECT TH ROTTLE VALVE


7 Yes Go to the next step.
Switch the ignition to off.

Remove the throttle valve with No Clean or replace the throttle valve and
connector connected. retest, then go to Step 10.

Access the ETC_DSD PID using the M- (See I N TAKE- AI R SYSTEM


MDS. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

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Move the throttle valve using the
ETC_DSD PID simulation function.

Does the throttle valve move smoothly?

I N SPECT EN GI N E COM PRESSI ON


8 Yes Go to the next step.
Inspect the engine compression.

(See COM PRESSI ON I N SPECTI ON [ M ZI No Overhaul the engine, then go to Step 10.
3 .7 V6 ] .)

Is the engine compression normal?

I N SPECT FOR RESTRI CTI ON I N EXH AUST SYSTEM


9 AN D TW C Yes Replace malfunctioning part, then go to
the next step.
Is there any restriction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 A:0 0 H AS


10 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
CAUTI ON :

While performing this step, always No Go to the next step.


operate the vehicle in a safe and lawful
manner.

When the M-MDS is used to observe


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Drive the vehicle under the FREEZE


FRAME DATA condition.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 A:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start idle air control system performance
P050A:00

The monitor compares the actual measured engine speed to the engine
D ETECTI ON speed requested by the powertrain control module (PCM). When the
CON D I TI ON difference between desired and actual engine speed exceeds the calibrated
threshold, the DTC sets.

Intake air restriction

Exhaust restriction

POSSI BLE Mechanical concern with engine


CAUSE
Damaged or slugged electronic throttle body (ETB)

Vacuum leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
Switch the ignition to off, then to ON troubleshooting.
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(engine off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify related pending code or stored
DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT AI R CLEAN ER ELEM EN T


4 Yes Replace the air cleaner element, then go
Remove air cleaner element with the to Step 10.
engine running.

Is the engine speed increased? No Go to the next step.

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R


5 SYSTEM AN D ALL VACUUM H OSES Yes Repair if necessary. Then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Check the intake air system for leaks,
obstructions, and damage.

Inspect the entire length of all the


vacuum hoses for:

In correct connections

Damage or cracks

Damaged or cracked
vacuum hose joint

Improperly seated
engine oil dipstick, tube
or oil fill cap

Is a concern present?

VERI FY D RI VE- BY- W I RE CON TROL SYSTEM


6 OPERATI ON Yes Repair or replace the malfunctioning part
according to the inspection results, then
Perform the Drive-by-Wire Control go to Step 10.
System Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

I N SPECT TH ROTTLE VALVE


7 Yes Go to the next step.
Switch the ignition to off.

Remove the throttle valve with No Clean or replace the throttle valve and
connector connected. retest, then go to Step 10.

Access the ETC_DSD PID using the M- (See I N TAKE- AI R SYSTEM


MDS. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

cardiagn.com
Move the throttle valve using the
ETC_DSD PID simulation function.

Does the throttle valve move smoothly?

I N SPECT EN GI N E COM PRESSI ON


8 Yes Go to the next step.
Inspect the engine compression.

(See COM PRESSI ON I N SPECTI ON [ M ZI No Overhaul the engine, then go to Step 10.
3 .7 V6 ] .)

Is the engine compression normal?

I N SPECT FOR RESTRI CTI ON I N EXH AUST SYSTEM


9 AN D TW C Yes Replace malfunctioning part, then go to
the next step.
Is there any restriction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 A:0 0 H AS


10 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
CAUTI ON :

While performing this step, always No Go to the next step.


operate the vehicle in a safe and lawful
manner.

When the M-MDS is used to observe


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Drive the vehicle under the FREEZE


FRAME DATA condition.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7
No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 B:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start ignition timing performance
P050B:00

The monitor compares commanded spark timing to the spark timing desired
D ETECTI ON by the powertrain control module (PCM). When the difference between
CON D I TI ON desired and commanded spark timing exceeds the calibrated threshold, the
DTC sets.

Intake air restriction

Exhaust restriction

POSSI BLE Mechanical concern with engine


CAUSE
Damaged or sludged electronic throttle body (ETB)

Vacuum leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
Switch the ignition to off, then to ON troubleshooting.
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(engine off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify related pending code or stored
DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT AI R CLEAN ER ELEM EN T


4 Yes Replace the air cleaner element, then go
Remove air cleaner element with the to Step 10.
engine running.

Is the engine speed increased? No Go to the next step.

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R


5 SYSTEM AN D ALL VACUUM H OSES Yes Repair if necessary. Then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Check the intake air system for leaks,
obstructions, and damage.

Inspect the entire length of all the


vacuum hoses for:

In correct connections

Damage or cracks

Damaged or cracked
vacuum hose joint

Improperly seated
engine oil dipstick, tube
or oil fill cap

Is a concern present?

I N SPECT CKP SEN SOR


6 Yes Replace the CKP sensor, then go to Step
Inspect the CKP sensor. 10.

(See CRAN KSH AFT POSI TI ON ( CKP) (See CRAN KSH AFT POSI TI ON ( CKP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to Step
Inspect the CMP sensor. 10.

(See CAM SH AFT POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT EN GI N E COM PRESSI ON


8 Yes Go to the next step.
Inspect the engine compression.

cardiagn.com
(See COM PRESSI ON I N SPECTI ON [ M ZI No Overhaul the engine, then go to Step 10.
3 .7 V6 ] .)

Is the engine compression normal?

I N SPECT FOR RESTRI CTI ON I N EXH AUST SYSTEM


9 AN D TW C Yes Replace malfunctioning part, then go to
the next step.
Is there any restriction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 B:0 0 H AS


10 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
CAUTI ON :

While performing this step, always No Go to the next step.


operate the vehicle in a safe and lawful
manner.

When the M-MDS is used to observe


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Drive the vehicle under the FREEZE


FRAME DATA condition.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 B:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start ignition timing performance
P050B:00

The monitor compares commanded spark timing to the spark timing desired
D ETECTI ON by the powertrain control module (PCM). When the difference between
CON D I TI ON desired and commanded spark timing exceeds the calibrated threshold, the
DTC sets.

Intake air restriction

Exhaust restriction

POSSI BLE Mechanical concern with engine


CAUSE
Damaged or sludged electronic throttle body (ETB)

Vacuum leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
Switch the ignition to off, then to ON troubleshooting.
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(engine off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify related pending code or stored
DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT AI R CLEAN ER ELEM EN T


4 Yes Replace the air cleaner element, then go
Remove air cleaner element with the to Step 10.
engine running.

Is the engine speed increased? No Go to the next step.

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R


5 SYSTEM AN D ALL VACUUM H OSES Yes Repair if necessary. Then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Check the intake air system for leaks,
obstructions, and damage.

Inspect the entire length of all the


vacuum hoses for:

In correct connections

Damage or cracks

Damaged or cracked
vacuum hose joint

Improperly seated
engine oil dipstick, tube
or oil fill cap

Is a concern present?

I N SPECT CKP SEN SOR


6 Yes Replace the CKP sensor, then go to Step
Inspect the CKP sensor. 10.

(See CRAN KSH AFT POSI TI ON ( CKP) (See CRAN KSH AFT POSI TI ON ( CKP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to Step
Inspect the CMP sensor. 10.

(See CAM SH AFT POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT EN GI N E COM PRESSI ON


8 Yes Go to the next step.
Inspect the engine compression.

cardiagn.com
(See COM PRESSI ON I N SPECTI ON [ M ZI No Overhaul the engine, then go to Step 10.
3 .7 V6 ] .)

Is the engine compression normal?

I N SPECT FOR RESTRI CTI ON I N EXH AUST SYSTEM


9 AN D TW C Yes Replace malfunctioning part, then go to
the next step.
Is there any restriction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 5 0 B:0 0 H AS


10 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
CAUTI ON :

While performing this step, always No Go to the next step.


operate the vehicle in a safe and lawful
manner.

When the M-MDS is used to observe


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Drive the vehicle under the FREEZE


FRAME DATA condition.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 B:0 0 [ M ZI 3 .7 V6 ]

DTC P060B:00 Internal control module A/D processing performance

D ETECTI ON CON D I TI ON Indicates that an error occurred in the PCM.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT FOR REFEREN CE VOLTAGE Yes Go to the next step.


CON CERN S

Inspect the PCM wiring harness for No Go to Step 6.

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damage.

Verify the correct operation of the


sensors using ETCREF, VREF and related
circuits.

Is a concern present?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 B:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 B:0 0 [ M ZI 3 .7 V6 ]

DTC P060B:00 Internal control module A/D processing performance

D ETECTI ON CON D I TI ON Indicates that an error occurred in the PCM.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT FOR REFEREN CE VOLTAGE Yes Go to the next step.


CON CERN S

Inspect the PCM wiring harness for No Go to Step 6.

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damage.

Verify the correct operation of the


sensors using ETCREF, VREF and related
circuits.

Is a concern present?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 B:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 B:0 0 [ M ZI 3 .7 V6 ]

DTC Internal control module torque calculation performance


P061B:00

D ETECTI ON Indicates that a calculation error occurred in the PCM.


CON D I TI ON

POSSI BLE Connector or terminal malfunction


CAUSE
N OTE:

This DTC is an informational DTC and may be set in


combination with a number of other DTCs which are causing
the FMEM. Diagnose other DTCs first.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.

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DTCs.

Is other DTCs present?

4 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 1 B:0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 B:0 0 [ M ZI 3 .7 V6 ]

DTC Internal control module torque calculation performance


P061B:00

D ETECTI ON Indicates that a calculation error occurred in the PCM.


CON D I TI ON

POSSI BLE Connector or terminal malfunction


CAUSE
N OTE:

This DTC is an informational DTC and may be set in


combination with a number of other DTCs which are causing
the FMEM. Diagnose other DTCs first.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.

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DTCs.

Is other DTCs present?

4 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 1 B:0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
ECM/PCM power relay control circuit/open
P0685:00

This DTC sets when the ignition switch position run circuit indicates the key
D ETECTI ON is in the off, ACC, or LOCK position, and the amount of time the PCM
CON D I TI ON remains powered through the PCM power relay exceeds a predetermined
amount of time.

Short to ground circuit between main relay terminal B and PCM terminal 1AZ
POSSI BLE
Main relay malfunction
CAUSE
PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT M AI N RELAY N O.1 Yes Repair or replace suspected part, then


CON TROL CI RCUI T FOR SH ORT TO go to Step 5.
GROUN D

Switch the ignition off. No Go to the next step.

Inspect for continuity between main


relay terminal B (wiring harness-side)
and body ground.

Is there continuity?

4 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 8 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

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reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Is the PENDING CODE for the DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
ECM/PCM power relay control circuit/open
P0685:00

This DTC sets when the ignition switch position run circuit indicates the key
D ETECTI ON is in the off, ACC, or LOCK position, and the amount of time the PCM
CON D I TI ON remains powered through the PCM power relay exceeds a predetermined
amount of time.

Short to ground circuit between main relay terminal B and PCM terminal 1AZ
POSSI BLE
Main relay malfunction
CAUSE
PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT M AI N RELAY N O.1 Yes Repair or replace suspected part, then


CON TROL CI RCUI T FOR SH ORT TO go to Step 5.
GROUN D

Switch the ignition off. No Go to the next step.

Inspect for continuity between main


relay terminal B (wiring harness-side)
and body ground.

Is there continuity?

4 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 8 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

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reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Is the PENDING CODE for the DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
Evaporative emission system purge vapor line restrict/blocked
P144A:00

The PCM monitors the EVAP system for a blocked fuel vapor tube between
the fuel tank pressure (FTP) sensor and the fuel tank. During the initial
phase of the EVAP monitor, the PCM closes the canister vent and a vacuum
develops in the fuel vapor tubes and lines and in the fuel tank. The PCM
monitors the FTP sensor to determine the amount of vacuum and how
D ETECTI ON
quickly the vacuum increases. The rate at which the vacuum increases is
CON D I TI ON
compared to an expected value. If the vacuum increases quicker than
expected, a blocked fuel vapor tube is suspected and an intrusive test is
carried out in the final phase of the EVAP monitor. If the intrusive test
confirms a blockage a counter is incremented and once the counter reaches
a calibrated number of completions, the DTC is set.

POSSI BLE
Blocked fuel vapor tube between the FTP sensor and the fuel tank
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

cardiagn.com
Switch the ignition off then ON (Engine (See D TC TABLE [ M ZI 3 .7 V6 ] .)
off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P0451:00, P0453:00 or
P0454:00?

4 I N SPECT FOR BLOCKED FUEL VAPOR Yes Remove the blockage, then go to the
TUBE BETW EEN FTP SEN SOR AN D next step.
FUEL TAN K

Switch the ignition off. No Replace a fuel vapor tube component,


then go to the next step.
Remove the fuel vapor tube component

(See FUEL TAN K


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Visually inspect the fuel vapor tube for a


blockage between the FTP sensor and
the connection to the fuel tank.

Visually inspect the connection at the


fuel tank for a blockage.

Attempt to manually remove the


blockage.

Is the blockage visible and can be


removed?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 4 4 A:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the OBD-II DRIVE MODE up to


EVAP (Step 6). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
Evaporative emission system purge vapor line restrict/blocked
P144A:00

The PCM monitors the EVAP system for a blocked fuel vapor tube between
the fuel tank pressure (FTP) sensor and the fuel tank. During the initial
phase of the EVAP monitor, the PCM closes the canister vent and a vacuum
develops in the fuel vapor tubes and lines and in the fuel tank. The PCM
monitors the FTP sensor to determine the amount of vacuum and how
D ETECTI ON
quickly the vacuum increases. The rate at which the vacuum increases is
CON D I TI ON
compared to an expected value. If the vacuum increases quicker than
expected, a blocked fuel vapor tube is suspected and an intrusive test is
carried out in the final phase of the EVAP monitor. If the intrusive test
confirms a blockage a counter is incremented and once the counter reaches
a calibrated number of completions, the DTC is set.

POSSI BLE
Blocked fuel vapor tube between the FTP sensor and the fuel tank
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

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Switch the ignition off then ON (Engine (See D TC TABLE [ M ZI 3 .7 V6 ] .)
off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P0451:00, P0453:00 or
P0454:00?

4 I N SPECT FOR BLOCKED FUEL VAPOR Yes Remove the blockage, then go to the
TUBE BETW EEN FTP SEN SOR AN D next step.
FUEL TAN K

Switch the ignition off. No Replace a fuel vapor tube component,


then go to the next step.
Remove the fuel vapor tube component

(See FUEL TAN K


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Visually inspect the fuel vapor tube for a


blockage between the FTP sensor and
the connection to the fuel tank.

Visually inspect the connection at the


fuel tank for a blockage.

Attempt to manually remove the


blockage.

Is the blockage visible and can be


removed?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 4 4 A:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the OBD-II DRIVE MODE up to


EVAP (Step 6). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC Unable to bleed up fuel tank vacuum


P1450:00

Monitors the fuel vapor vacuum and pressure in the fuel tank. System failure occurs when the
DETECTION
EVAP running loss monitor detects excessive fuel tank vacuum with the engine running, but
CONDITION
not at idle.

Contaminated fuel vapor elbow on charcoal canister.

Open circuit in fuel pressure sensor power supply (wiring harness near fuel tank pressure
sensor, fuel tank pressure sensor or PCM).

Fuel tank pressure sensor malfunction

Open circuit in fuel tank pressure sensor ground circuit (wiring harness near fuel tank pressure
sensor, fuel tank pressure sensor or PCM)

Purge solenoid valve is stuck open.


POSSIBLE
CAUSE Blockage or kinks in the charcoal canister tube or purge solenoid valve outlet tube (between
fuel tank, CV solenoid valve and charcoal canister).

CV solenoid valve is stuck open (partially or fully).

Plugged CV solenoid valve filter.

Restricted charcoal canister.

Fuel filler cap is stuck closed (no vacuum relief).

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?


No Go to the next step.

cardiagn.com
3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.
STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify related pending code or stored DTCs.

Are other DTCs present?

4 I N SPECT FOR VI SUAL CAUSES OF Yes Remove any contamination or foreign material
EXCESSI VE FUEL TAN K VACUUM around fuel vapor hoses and tubes.

Verify kinks or bends in the fuel vapor hoses Repair the hoses, tubes or components if
and tubes. necessary.

Visually inspect the charcoal canister inlet port, Go to Step 13.


CV solenoid valve, EVAP dust separator or the
outlet hose for contamination or foreign
material. No Go to the next step.

Is a concern evident?

5 I N SPECT FOR FUEL TAN K PRESSURE Yes Go to the next step.


SEN SOR PI D W I TH OUT PRESSURE
APPLI ED
No Replace the evaporative hose component.
Disconnect the charcoal canister outlet tube at
the charcoal canister. (See FUEL PUM P UN I T D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)
Switch the ignition ON (Engine off)
Go to the next step.
Using M-MDS tester, select Diagnostic Data
Link.

Select PCM.

Select Active Command Modes.

Access FTP PID and record the reading.

Is the reading between 2.40 to 2.80 V?

6 I N SPECT VREF VOLTAGE TO FUEL TAN K Yes Replace the fuel tank pressure sensor.
PRESSURE SEN SOR
Go to Step 13.
Switch the ignition off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Switch the ignition ON position (Engine off).

Measure the voltage between the following fuel


tank pressure sensor terminal on the wiring
harness-side connector.

Terminal A and terminal B

Is the voltage 4—6 V?

7 I N SPECT VREF AN D SI GRTN CI RCUI T FOR Yes Go to Step 13.


OPEN CI RCUI T I N W I RI N G H ARN ESS
(The system is operating normally at this time.
Switch the ignition off. The concern may have been caused by a loose or
corroded connector.)
Disconnect the PCM connector.

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Measure the resistance between the following No Repair for an open circuit, then go to Step 13.
PCM and fuel tank pressure sensor terminals
on the wiring harness-side connector.

PCM terminal 1D and fuel


tank pressure sensor terminal
A

PCM terminal 1AT and fuel


tank pressure sensor terminal
B

PCM terminal 1I and fuel tank


pressure sensor terminal C

Is the resistance less than 5 ohms?

8 I N SPECT I F M ALFUN CTI ON I S I N PURGE Yes Go to the next step.


SOLEN OI D VALVE OR FUEL TAN K VEN T
SYSTEM
No Go to Step 10.
Start the engine and run it at idle.

Does the engine stall or is it unable to


maintain idle?

9 I N SPECT I F PURGE SOLEN OI D VALVE I S Yes The EVAP system is not the cause of the
STUCK OPEN symptom.

Switch the ignition off.


No Replace the purge solenoid valve.
Disconnect the fuel vapor to intake manifold
line at the purge solenoid valve and cap the Go to Step 13.
line at the purge solenoid valve.

Start the engine and run it at idle.

Does the engine stall or is it unable to


maintain idle?

I N SPECT FOR BLOCKAGE I N FUEL TAN K VEN T SYSTEM


10 Yes Inspect and repair for the following:
N OTE:
Blockage in the vapor line to the
The CV solenoid is normally open and venting CV solenoid.
to atmosphere.
Blockage or contamination in the
Access and monitor following PCM PIDs using CV solenoid filter.
the M-MDS.
Blockage charcoal canister.
EVAPCP (purge solenoid
valve) If the blockage is not detected, replace the CV
solenoid.
FTP (fuel tank pressure)
Go to Step 13.
EVAPCV (CV solenoid)

While monitoring the FTP PID, ramp open the No Go to the next step.
purge solenoid valve by incrementally
commanding the EVAPCP PID to a 100%

Does the fuel tank pressure sensor voltage


drop below 2 V when the EVAPCP valve is
commanded fully open?

11 I N SPECT I F EVAP SYSTEM I S STUCK OPEN Yes Replace the purge solenoid valve.

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Start the engine and run it at idle. Go to Step 13.

Access and monitor FTP PID (voltage) of PCM


using the M-MDS. No Go to the next step.

Access and control EVAPCP PID of PCM using


the M-MDS.

Close the purge solenoid valve by commanding


the EVAPCP PID to 0 %.

Access and control the EVAPCV PID of PCM


using the M-MDS.

Close the CV solenoid by commanding the


EVAPCV PID to 100%.

Does the FTP PID decrease, the engine RPM


change, or the engine stall, as an indication
that the purge solenoid valve is stuck open?

12 EVAP CAN I STER PURGE VALVE TEST Yes Go to the next step.

Switch the ignition ON (Engine running). (Unable to duplicate or identify the concern at this
time.)
Access the PCM and control the EVAPCV PID.

Close the CV solenoid by commanding the No Inspect and repair the following:
EVAPCV PID to 100%.
Blockage between the fuel tank,
Access the PCM and control the EVAPCP PID. the purge solenoid valve, and the
engine intake manifold.
While monitoring the FTP PID, ramp open the
purge solenoid valve by incrementally Obstructions in the purge
commanding the EVAPCP PID to 100%. solenoid valve diaphragm and
ports. If they are normal, replace
Does the FTP PID decrease, the engine RPM the purge solenoid valve.
change, or the engine stall as an indication
that the purge solenoid valve is opening? Go to the next step.

13 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 4 5 0 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors are the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

Start the engine and the perform “EVAP


system monitor drive cycle” No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC Unable to bleed up fuel tank vacuum


P1450:00

Monitors the fuel vapor vacuum and pressure in the fuel tank. System failure occurs when the
DETECTION
EVAP running loss monitor detects excessive fuel tank vacuum with the engine running, but
CONDITION
not at idle.

Contaminated fuel vapor elbow on charcoal canister.

Open circuit in fuel pressure sensor power supply (wiring harness near fuel tank pressure
sensor, fuel tank pressure sensor or PCM).

Fuel tank pressure sensor malfunction

Open circuit in fuel tank pressure sensor ground circuit (wiring harness near fuel tank pressure
sensor, fuel tank pressure sensor or PCM)

Purge solenoid valve is stuck open.


POSSIBLE
CAUSE Blockage or kinks in the charcoal canister tube or purge solenoid valve outlet tube (between
fuel tank, CV solenoid valve and charcoal canister).

CV solenoid valve is stuck open (partially or fully).

Plugged CV solenoid valve filter.

Restricted charcoal canister.

Fuel filler cap is stuck closed (no vacuum relief).

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?


No Go to the next step.

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3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.
STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify related pending code or stored DTCs.

Are other DTCs present?

4 I N SPECT FOR VI SUAL CAUSES OF Yes Remove any contamination or foreign material
EXCESSI VE FUEL TAN K VACUUM around fuel vapor hoses and tubes.

Verify kinks or bends in the fuel vapor hoses Repair the hoses, tubes or components if
and tubes. necessary.

Visually inspect the charcoal canister inlet port, Go to Step 13.


CV solenoid valve, EVAP dust separator or the
outlet hose for contamination or foreign
material. No Go to the next step.

Is a concern evident?

5 I N SPECT FOR FUEL TAN K PRESSURE Yes Go to the next step.


SEN SOR PI D W I TH OUT PRESSURE
APPLI ED
No Replace the evaporative hose component.
Disconnect the charcoal canister outlet tube at
the charcoal canister. (See FUEL PUM P UN I T D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)
Switch the ignition ON (Engine off)
Go to the next step.
Using M-MDS tester, select Diagnostic Data
Link.

Select PCM.

Select Active Command Modes.

Access FTP PID and record the reading.

Is the reading between 2.40 to 2.80 V?

6 I N SPECT VREF VOLTAGE TO FUEL TAN K Yes Replace the fuel tank pressure sensor.
PRESSURE SEN SOR
Go to Step 13.
Switch the ignition off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Switch the ignition ON position (Engine off).

Measure the voltage between the following fuel


tank pressure sensor terminal on the wiring
harness-side connector.

Terminal A and terminal B

Is the voltage 4—6 V?

7 I N SPECT VREF AN D SI GRTN CI RCUI T FOR Yes Go to Step 13.


OPEN CI RCUI T I N W I RI N G H ARN ESS
(The system is operating normally at this time.
Switch the ignition off. The concern may have been caused by a loose or
corroded connector.)
Disconnect the PCM connector.

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Measure the resistance between the following No Repair for an open circuit, then go to Step 13.
PCM and fuel tank pressure sensor terminals
on the wiring harness-side connector.

PCM terminal 1D and fuel


tank pressure sensor terminal
A

PCM terminal 1AT and fuel


tank pressure sensor terminal
B

PCM terminal 1I and fuel tank


pressure sensor terminal C

Is the resistance less than 5 ohms?

8 I N SPECT I F M ALFUN CTI ON I S I N PURGE Yes Go to the next step.


SOLEN OI D VALVE OR FUEL TAN K VEN T
SYSTEM
No Go to Step 10.
Start the engine and run it at idle.

Does the engine stall or is it unable to


maintain idle?

9 I N SPECT I F PURGE SOLEN OI D VALVE I S Yes The EVAP system is not the cause of the
STUCK OPEN symptom.

Switch the ignition off.


No Replace the purge solenoid valve.
Disconnect the fuel vapor to intake manifold
line at the purge solenoid valve and cap the Go to Step 13.
line at the purge solenoid valve.

Start the engine and run it at idle.

Does the engine stall or is it unable to


maintain idle?

I N SPECT FOR BLOCKAGE I N FUEL TAN K VEN T SYSTEM


10 Yes Inspect and repair for the following:
N OTE:
Blockage in the vapor line to the
The CV solenoid is normally open and venting CV solenoid.
to atmosphere.
Blockage or contamination in the
Access and monitor following PCM PIDs using CV solenoid filter.
the M-MDS.
Blockage charcoal canister.
EVAPCP (purge solenoid
valve) If the blockage is not detected, replace the CV
solenoid.
FTP (fuel tank pressure)
Go to Step 13.
EVAPCV (CV solenoid)

While monitoring the FTP PID, ramp open the No Go to the next step.
purge solenoid valve by incrementally
commanding the EVAPCP PID to a 100%

Does the fuel tank pressure sensor voltage


drop below 2 V when the EVAPCP valve is
commanded fully open?

11 I N SPECT I F EVAP SYSTEM I S STUCK OPEN Yes Replace the purge solenoid valve.

cardiagn.com
Start the engine and run it at idle. Go to Step 13.

Access and monitor FTP PID (voltage) of PCM


using the M-MDS. No Go to the next step.

Access and control EVAPCP PID of PCM using


the M-MDS.

Close the purge solenoid valve by commanding


the EVAPCP PID to 0 %.

Access and control the EVAPCV PID of PCM


using the M-MDS.

Close the CV solenoid by commanding the


EVAPCV PID to 100%.

Does the FTP PID decrease, the engine RPM


change, or the engine stall, as an indication
that the purge solenoid valve is stuck open?

12 EVAP CAN I STER PURGE VALVE TEST Yes Go to the next step.

Switch the ignition ON (Engine running). (Unable to duplicate or identify the concern at this
time.)
Access the PCM and control the EVAPCV PID.

Close the CV solenoid by commanding the No Inspect and repair the following:
EVAPCV PID to 100%.
Blockage between the fuel tank,
Access the PCM and control the EVAPCP PID. the purge solenoid valve, and the
engine intake manifold.
While monitoring the FTP PID, ramp open the
purge solenoid valve by incrementally Obstructions in the purge
commanding the EVAPCP PID to 100%. solenoid valve diaphragm and
ports. If they are normal, replace
Does the FTP PID decrease, the engine RPM the purge solenoid valve.
change, or the engine stall as an indication
that the purge solenoid valve is opening? Go to the next step.

13 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 4 5 0 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors are the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

Start the engine and the perform “EVAP


system monitor drive cycle” No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 7 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P1674:00 Control module software corrupted

D ETECTI ON CON D I TI ON Indicates that an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform the PCM reprogramming
procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 6 7 4 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

cardiagn.com
Clear the DTC from the PCM memory
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 7 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P1674:00 Control module software corrupted

D ETECTI ON CON D I TI ON Indicates that an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform the PCM reprogramming
procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 6 7 4 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

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Clear the DTC from the PCM memory
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 0 F:0 0 [ M ZI 3 .7 V6 ]

DTC
Evaporative emission system monitoring processor performance
P260F:00

This DTC sets when a concern is detected internal to the PCM. The
D ETECTI ON
microprocessor that controls the engine off natural vacuum (EONV) leak
CON D I TI ON
check monitor is separate from the main processor within the PCM.

Module communications network concerns


POSSI BLE
PCM calibration level
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R I N FORM ATI ON Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line
repair information
availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then

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No Go to the next step
to the ON position (Engine
off).

Verify the related PENDING


CODE or stored DTCs using
the M-MDS.

4 I N SPECT TH E Yes Go to Step 6.


PERFORM AN CE OF TH E
PROCESSOR
No Go to the next step.
Switch the ignition off.

Disconnect the battery and


wait for 1 m in .

Connect the battery.

Start the engine and warm


it up completely.

Allow the engine idle to


stabilize.

Access FTP PID.

Is the pressure equal to 0


k Pa { 0 k gf/ cm 2 , 2 .0
psi} .

5 I N SPECT FOR SELF- TEST Yes Go to the next step.


D TC P2 6 0 F:0 0

Idle the engine 2 m in . No Troubleshooting completed.

Perform the KOER self-


test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is DTC P260F:00 present?

6 I N SPECT PCM FOR Yes Go to the next step.


LATEST CALI BRATI ON
(The system is operating normally at this time. The
Program the PCM to the concern may have been caused by a loose or
latest calibration. corroded connector.)

Switch the ignition ON


(Engine running). No Troubleshooting completed.

Idle the engine for 2 m in .

Perform the KOER self-


test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ]
cardiagn.com
.)

Is DTC P260F:00 present?

7 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G OF
D TC P2 6 0 F:0 0 H AS BEEN If the malfunction recurs, replace the
COM PLETED PCM.

Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON


connectors reconnected. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the Go to the next step.


PCM memory using the M-
MDS. No Go to the next step.
Perform the all OBD-II
Drive Mode procedures.

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 0 F:0 0 [ M ZI 3 .7 V6 ]

DTC
Evaporative emission system monitoring processor performance
P260F:00

This DTC sets when a concern is detected internal to the PCM. The
D ETECTI ON
microprocessor that controls the engine off natural vacuum (EONV) leak
CON D I TI ON
check monitor is separate from the main processor within the PCM.

Module communications network concerns


POSSI BLE
PCM calibration level
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then
Has FREEZE FRAME DATA go to the next step.
been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R I N FORM ATI ON Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line
repair information
availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition off then

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No Go to the next step
to the ON position (Engine
off).

Verify the related PENDING


CODE or stored DTCs using
the M-MDS.

4 I N SPECT TH E Yes Go to Step 6.


PERFORM AN CE OF TH E
PROCESSOR
No Go to the next step.
Switch the ignition off.

Disconnect the battery and


wait for 1 m in .

Connect the battery.

Start the engine and warm


it up completely.

Allow the engine idle to


stabilize.

Access FTP PID.

Is the pressure equal to 0


k Pa { 0 k gf/ cm 2 , 2 .0
psi} .

5 I N SPECT FOR SELF- TEST Yes Go to the next step.


D TC P2 6 0 F:0 0

Idle the engine 2 m in . No Troubleshooting completed.

Perform the KOER self-


test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is DTC P260F:00 present?

6 I N SPECT PCM FOR Yes Go to the next step.


LATEST CALI BRATI ON
(The system is operating normally at this time. The
Program the PCM to the concern may have been caused by a loose or
latest calibration. corroded connector.)

Switch the ignition ON


(Engine running). No Troubleshooting completed.

Idle the engine for 2 m in .

Perform the KOER self-


test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ]
cardiagn.com
.)

Is DTC P260F:00 present?

7 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G OF
D TC P2 6 0 F:0 0 H AS BEEN If the malfunction recurs, replace the
COM PLETED PCM.

Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON


connectors reconnected. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the Go to the next step.


PCM memory using the M-
MDS. No Go to the next step.
Perform the all OBD-II
Drive Mode procedures.

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for


the DTC present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P2610:00 PCM internal engine off timer performance

D ETECTI ON CON D I TI ON PCM internal engine off timer is damaged.

POSSI BLE CAUSE PCM internal engine off timer is damaged.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has the FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
D TC P2 6 1 0 :0 0 COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Make sure to reconnect all the V6 ] .)
disconnected connectors.

Clear the DTC from the PCM memory No Go to the next step.
using the M–MDS.

Start the engine.

Is the same DTC present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC troubleshooting.


PROCED URE
cardiagn.com
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No DTC troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P2610:00 PCM internal engine off timer performance

D ETECTI ON CON D I TI ON PCM internal engine off timer is damaged.

POSSI BLE CAUSE PCM internal engine off timer is damaged.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has the FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
D TC P2 6 1 0 :0 0 COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Make sure to reconnect all the V6 ] .)
disconnected connectors.

Clear the DTC from the PCM memory No Go to the next step.
using the M–MDS.

Start the engine.

Is the same DTC present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC troubleshooting.


PROCED URE
cardiagn.com
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No DTC troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 A:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (RH) slow response-rich to lean
P013A:00

During a deceleration fuel shut-off event, the PCM monitors how quickly the
HO2S (RH) switches from rich to lean. The measured rate of the rich to lean
D ETECTI ON switch is compared to a calibrated error threshold value. The threshold value
CON D I TI ON takes into account the level of oxygen in the catalyst, which has an impact
on how quickly the rich to lean switch occurs. The test fails if the measured
value is slower than the threshold value.

POSSI BLE Exhaust leaks before or near the HO2S (RH)


CAUSE
HO2S (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.

cardiagn.com
DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or
P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL FOR SELECTI ON CON CERN S
Go to the next step.
Inspect the exhaust system (RH) for
the following:
No Replace the HO2S (RH), then go to the
Leaks, cracks, or next step.
punctures
(See H EATED OXYGEN SEN SOR ( H O2 S)
Aftermarket REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
accessories and
performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel


is not being used on a non-flex fuel
vehicle.

Is a concern present?

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 A:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

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Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 A:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (RH) slow response-rich to lean
P013A:00

During a deceleration fuel shut-off event, the PCM monitors how quickly the
HO2S (RH) switches from rich to lean. The measured rate of the rich to lean
D ETECTI ON switch is compared to a calibrated error threshold value. The threshold value
CON D I TI ON takes into account the level of oxygen in the catalyst, which has an impact
on how quickly the rich to lean switch occurs. The test fails if the measured
value is slower than the threshold value.

POSSI BLE Exhaust leaks before or near the HO2S (RH)


CAUSE
HO2S (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.

cardiagn.com
DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or
P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL FOR SELECTI ON CON CERN S
Go to the next step.
Inspect the exhaust system (RH) for
the following:
No Replace the HO2S (RH), then go to the
Leaks, cracks, or next step.
punctures
(See H EATED OXYGEN SEN SOR ( H O2 S)
Aftermarket REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
accessories and
performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel


is not being used on a non-flex fuel
vehicle.

Is a concern present?

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 A:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

cardiagn.com
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 C:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (LH) slow response-rich to lean
P013C:00

During a deceleration fuel shut-off event, the PCM monitors how quickly the
HO2S (LH) switches from rich to lean. The measured rate of the rich to lean
D ETECTI ON switch is compared to a calibrated error threshold value. The threshold value
CON D I TI ON takes into account the level of oxygen in the catalyst, which has an impact
on how quickly the rich to lean switch occurs. The test fails if the measured
value is slower than the threshold value.

POSSI BLE Exhaust leaks before or near the HO2S (LH)


CAUSE
HO2S (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.

cardiagn.com
DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or
P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL FOR SELECTI ON CON CERN S
Go to the next step.
Inspect the exhaust system (LH) for
the following:
No Replace the HO2S (LH), then go to the
Leaks, cracks, or next step.
punctures
(See H EATED OXYGEN SEN SOR ( H O2 S)
Aftermarket REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
accessories and
performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel


is not being used on a non-flex fuel
vehicle.

Is a concern present?

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 C:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 C:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (LH) slow response-rich to lean
P013C:00

During a deceleration fuel shut-off event, the PCM monitors how quickly the
HO2S (LH) switches from rich to lean. The measured rate of the rich to lean
D ETECTI ON switch is compared to a calibrated error threshold value. The threshold value
CON D I TI ON takes into account the level of oxygen in the catalyst, which has an impact
on how quickly the rich to lean switch occurs. The test fails if the measured
value is slower than the threshold value.

POSSI BLE Exhaust leaks before or near the HO2S (LH)


CAUSE
HO2S (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.

cardiagn.com
DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or
P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL FOR SELECTI ON CON CERN S
Go to the next step.
Inspect the exhaust system (LH) for
the following:
No Replace the HO2S (LH), then go to the
Leaks, cracks, or next step.
punctures
(See H EATED OXYGEN SEN SOR ( H O2 S)
Aftermarket REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
accessories and
performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel


is not being used on a non-flex fuel
vehicle.

Is a concern present?

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 C:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 E:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (RH) delayed response-rich to lean
P013E:00

During a deceleration fuel shut-off event, the PCM monitors the HO2S (RH)
signal to determine if the signal is stuck in range. The PCM expects the signal
to exceed a calibrated rich or lean value within a calibrated amount of time.
If the signal voltage remains less than the rich value after a number of
occurrences, the PCM forcefully controls the fuel system rich over increasing
D ETECTI ON time periods in an attempt to force the signal to greater than the calibrated
CON D I TI ON rich value. The test fails if after 3 consecutive forced attempts the signal
cannot be forced greater than the calibrated rich value. Also, if the signal
voltage remains greater than the lean value after a calibrated amount of
time with the fuel injectors off, a counter is incremented. The test fails if
after 3 consecutive occurrences the signal is not less than the calibrated lean
value.

Exhaust leaks before or near the HO2S (RH)

Aftermarket exhaust accessories or performance modifications


POSSI BLE
Ethanol content in the fuel
CAUSE
Circuit intermittent

HO2S (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

cardiagn.com
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL SELECTI ON CON CERN S
Go to Step 6.
Inspect the exhaust system (RH) for the
following:
No Go to the next step.
Leaks, cracks, or
punctures

Aftermarket accessories
and performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel is


not being used on a non-flex fuel
vehicle.

Is a concern present?

5 I N SPECT I N TERM I TTEN T H O2 S Yes Repair if necessary, then go to the next


SI GN AL W I RI N G H ARN ESS step.

Access the PCM and monitor the O2S12


PID. No Replace the HO2S (RH), then go to the
next step.
Wiggle, shake, and bend small sections
of the wiring harness while working (See H EATED OXYGEN SEN SOR ( H O2 S)
from the sensor to the PCM. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is a concern present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 3 E:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

cardiagn.com
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No Go to the next step.
Is the PENDING CODE for this DTC
present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 E:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (RH) delayed response-rich to lean
P013E:00

During a deceleration fuel shut-off event, the PCM monitors the HO2S (RH)
signal to determine if the signal is stuck in range. The PCM expects the signal
to exceed a calibrated rich or lean value within a calibrated amount of time.
If the signal voltage remains less than the rich value after a number of
occurrences, the PCM forcefully controls the fuel system rich over increasing
D ETECTI ON time periods in an attempt to force the signal to greater than the calibrated
CON D I TI ON rich value. The test fails if after 3 consecutive forced attempts the signal
cannot be forced greater than the calibrated rich value. Also, if the signal
voltage remains greater than the lean value after a calibrated amount of
time with the fuel injectors off, a counter is incremented. The test fails if
after 3 consecutive occurrences the signal is not less than the calibrated lean
value.

Exhaust leaks before or near the HO2S (RH)

Aftermarket exhaust accessories or performance modifications


POSSI BLE
Ethanol content in the fuel
CAUSE
Circuit intermittent

HO2S (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

cardiagn.com
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL SELECTI ON CON CERN S
Go to Step 6.
Inspect the exhaust system (RH) for the
following:
No Go to the next step.
Leaks, cracks, or
punctures

Aftermarket accessories
and performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel is


not being used on a non-flex fuel
vehicle.

Is a concern present?

5 I N SPECT I N TERM I TTEN T H O2 S Yes Repair if necessary, then go to the next


SI GN AL W I RI N G H ARN ESS step.

Access the PCM and monitor the O2S12


PID. No Replace the HO2S (RH), then go to the
next step.
Wiggle, shake, and bend small sections
of the wiring harness while working (See H EATED OXYGEN SEN SOR ( H O2 S)
from the sensor to the PCM. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is a concern present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 3 E:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

cardiagn.com
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No Go to the next step.
Is the PENDING CODE for this DTC
present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (LH) delayed response-rich to lean
P014A:00

During a deceleration fuel shut-off event, the PCM monitors the HO2S (LH)
signal to determine if the signal is stuck in range. The PCM expects the signal
to exceed a calibrated rich or lean value within a calibrated amount of time.
If the signal voltage remains less than the rich value after a number of
occurrences, the PCM forcefully controls the fuel system rich over increasing
D ETECTI ON time periods in an attempt to force the signal to greater than the calibrated
CON D I TI ON rich value. The test fails if after 3 consecutive forced attempts the signal
cannot be forced greater than the calibrated rich value. Also, if the signal
voltage remains greater than the lean value after a calibrated amount of
time with the fuel injectors off, a counter is incremented. The test fails if
after 3 consecutive occurrences the signal is not less than the calibrated lean
value.

Exhaust leaks before or near the HO2S (LH)

Aftermarket exhaust accessories or performance modifications


POSSI BLE
Ethanol content in the fuel
CAUSE
Circuit intermittent

HO2S (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

cardiagn.com
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL SELECTI ON CON CERN S
Go to Step 6.
Inspect the exhaust system (LH) for the
following:
No Go to the next step.
Leaks, cracks, or
punctures

Aftermarket accessories
and performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel is


not being used on a non-flex fuel
vehicle.

Is a concern present?

5 I N SPECT I N TERM I TTEN T H O2 S Yes Repair if necessary, then go to the next


SI GN AL W I RI N G H ARN ESS step.

Access the PCM and monitor the O2S22


PID. No Replace the HO2S (LH), then go to the
next step.
Wiggle, shake, and bend small sections
of the wiring harness while working (See H EATED OXYGEN SEN SOR ( H O2 S)
from the sensor to the PCM. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is a concern present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 4 A:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

cardiagn.com
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
HO2S (LH) delayed response-rich to lean
P014A:00

During a deceleration fuel shut-off event, the PCM monitors the HO2S (LH)
signal to determine if the signal is stuck in range. The PCM expects the signal
to exceed a calibrated rich or lean value within a calibrated amount of time.
If the signal voltage remains less than the rich value after a number of
occurrences, the PCM forcefully controls the fuel system rich over increasing
D ETECTI ON time periods in an attempt to force the signal to greater than the calibrated
CON D I TI ON rich value. The test fails if after 3 consecutive forced attempts the signal
cannot be forced greater than the calibrated rich value. Also, if the signal
voltage remains greater than the lean value after a calibrated amount of
time with the fuel injectors off, a counter is incremented. The test fails if
after 3 consecutive occurrences the signal is not less than the calibrated lean
value.

Exhaust leaks before or near the HO2S (LH)

Aftermarket exhaust accessories or performance modifications


POSSI BLE
Ethanol content in the fuel
CAUSE
Circuit intermittent

HO2S (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

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step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P013A:00, P013C:00,
P013E:00 or P014A:00?

4 I N SPECT EXH AUST SYSTEM AN D Yes Repair suspect part, if necessary.


FUEL SELECTI ON CON CERN S
Go to Step 6.
Inspect the exhaust system (LH) for the
following:
No Go to the next step.
Leaks, cracks, or
punctures

Aftermarket accessories
and performance
modifications

Exhaust leaks at the


HO2S

Verify with the customer that flex fuel is


not being used on a non-flex fuel
vehicle.

Is a concern present?

5 I N SPECT I N TERM I TTEN T H O2 S Yes Repair if necessary, then go to the next


SI GN AL W I RI N G H ARN ESS step.

Access the PCM and monitor the O2S22


PID. No Replace the HO2S (LH), then go to the
next step.
Wiggle, shake, and bend small sections
of the wiring harness while working (See H EATED OXYGEN SEN SOR ( H O2 S)
from the sensor to the PCM. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is a concern present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 4 A:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.

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are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0010:00 Variable valve timing actuator circuit open (RH)

D ETECTI ON The PCM monitors the OCV (RH) circuit to the PCM for high and low voltage. The test fails if the voltage
CON D I TI ON exceeds or falls below a calibrated limit for a calibrated amount of time.

Connector or terminal malfunction

OCV (RH) malfunction

POSSI BLE Open circuit between OCV (RH) terminal A and main relay terminal A
CAUSE
Short to power supply between OCV (RH) terminal B and PCM terminal 2BP

Short to ground circuit between OCV (RH) terminal B and PCM terminal 2BP

Open circuit between OCV (RH) terminal B and PCM terminal 2BP

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT OCV ( RH ) CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the OCV (RH) connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to Step


10.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

5 I N SPECT OCV ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go
Measure the voltage between the OCV (RH) connector terminal A to Step 10.
(wiring harness-side) and body ground.

Is the voltage B+ ?

6 I N SPECT OCV ( RH ) CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the PCM connector. No Go to the next step.

Switch the ignition to ON (Engine off).

Measure the voltage between the OCV (RH) connector terminal B


(wiring harness-side) and body ground.

Is the voltage B+ ?

7 I N SPECT OCV ( RH ) CI RCUI T FOR SH ORT TO GROUN D Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Inspect for continuity between OCV (RH) terminal B (wiring harness- No Go to the next step.
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.

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Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

9 I N SPECT OCV ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Measure the resistance between the OCV (RH) connector terminal B to the next step.
(wiring harness-side) and PCM terminal 2BP (wiring harness-side).

Is there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 0 1 0 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and run it at idle. Go to the next step.


Retrieve DTCs using the M-MDS.
No Go to the next step.
Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0010:00 Variable valve timing actuator circuit open (RH)

D ETECTI ON The PCM monitors the OCV (RH) circuit to the PCM for high and low voltage. The test fails if the voltage
CON D I TI ON exceeds or falls below a calibrated limit for a calibrated amount of time.

Connector or terminal malfunction

OCV (RH) malfunction

POSSI BLE Open circuit between OCV (RH) terminal A and main relay terminal A
CAUSE
Short to power supply between OCV (RH) terminal B and PCM terminal 2BP

Short to ground circuit between OCV (RH) terminal B and PCM terminal 2BP

Open circuit between OCV (RH) terminal B and PCM terminal 2BP

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT OCV ( RH ) CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the OCV (RH) connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to Step


10.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

5 I N SPECT OCV ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go
Measure the voltage between the OCV (RH) connector terminal A to Step 10.
(wiring harness-side) and body ground.

Is the voltage B+ ?

6 I N SPECT OCV ( RH ) CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the PCM connector. No Go to the next step.

Switch the ignition to ON (Engine off).

Measure the voltage between the OCV (RH) connector terminal B


(wiring harness-side) and body ground.

Is the voltage B+ ?

7 I N SPECT OCV ( RH ) CI RCUI T FOR SH ORT TO GROUN D Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Inspect for continuity between OCV (RH) terminal B (wiring harness- No Go to the next step.
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.

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Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

9 I N SPECT OCV ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Measure the resistance between the OCV (RH) connector terminal B to the next step.
(wiring harness-side) and PCM terminal 2BP (wiring harness-side).

Is there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 0 1 0 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and run it at idle. Go to the next step.


Retrieve DTCs using the M-MDS.
No Go to the next step.
Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 6 :0 0 , P0 0 1 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0016:00 P0016:00: CKP-CMP sensor (RH) correlation

DTC P0018:00: CKP-CMP sensor (LH) correlation


P0018:00

The PCM monitors the variable valve timing position for a misalignment
D ETECTI ON
between the camshaft and crankshaft. The test fails when the misalignment
CON D I TI ON
is more than 1 tooth.

OCV malfunction
POSSI BLE
Camshaft advanced mechanism binding
CAUSE
Improper valve timing

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G AN D Yes Go to the appropriate DTC


STORED D TC troubleshooting.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON position (Engine off)

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Verify pending and stored DTCs using No Go to the next step.
M-MDS.

Is other DTC present?

4 VERI FY CURREN T I N PUT SI GN AL Yes Go to the next step.


STATUS

Start the engine and warm up No Replace the OCV, then go to Step 6.
completely.
(See OI L CON TROL VALVE ( OCV)
Access VT ACT1 (P0016:00) or VT ACT2 REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(P0018:00) PID using the M-MDS.

Is PID reading normal?

- 1 4 —- 4 6 °

5 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to the


next step.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 1 6 :0 0 , P0 0 1 8 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Make sure to reconnect all disconnected
connectors. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Start the engine. No Go to the next step.

Is the same DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 6 :0 0 , P0 0 1 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0016:00 P0016:00: CKP-CMP sensor (RH) correlation

DTC P0018:00: CKP-CMP sensor (LH) correlation


P0018:00

The PCM monitors the variable valve timing position for a misalignment
D ETECTI ON
between the camshaft and crankshaft. The test fails when the misalignment
CON D I TI ON
is more than 1 tooth.

OCV malfunction
POSSI BLE
Camshaft advanced mechanism binding
CAUSE
Improper valve timing

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G AN D Yes Go to the appropriate DTC


STORED D TC troubleshooting.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON position (Engine off)

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Verify pending and stored DTCs using No Go to the next step.
M-MDS.

Is other DTC present?

4 VERI FY CURREN T I N PUT SI GN AL Yes Go to the next step.


STATUS

Start the engine and warm up No Replace the OCV, then go to Step 6.
completely.
(See OI L CON TROL VALVE ( OCV)
Access VT ACT1 (P0016:00) or VT ACT2 REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(P0018:00) PID using the M-MDS.

Is PID reading normal?

- 1 4 —- 4 6 °

5 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to the


next step.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 1 6 :0 0 , P0 0 1 8 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Make sure to reconnect all disconnected
connectors. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Start the engine. No Go to the next step.

Is the same DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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< Pr e viou s Next >
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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0020:00 CMP actuator circuit open (LH)

D ETECTI ON The PCM monitors the OCV (LH) circuit to the PCM for high and low voltage. The test fails if the voltage
CON D I TI ON exceeds or falls below a calibrated limit for a calibrated amount of time.

Connector or terminal malfunction

OCV (LH) malfunction

POSSI BLE Open circuit between OCV (LH) terminal A and main relay terminal A
CAUSE
Short to power supply between OCV (LH) terminal B and PCM terminal 2BK

Short to ground circuit between OCV (LH) terminal B and PCM terminal 2BK

Open circuit between OCV (LH) terminal B and PCM terminal 2BK

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT OCV ( LH ) CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the OCV (LH) connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to Step


10.
Inspect the OCV (LH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

5 I N SPECT OCV ( LH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go
Measure the voltage between the OCV (LH) connector terminal A to Step 10.
(wiring harness-side) and body ground.

Is the voltage B+?

6 I N SPECT OCV ( LH ) CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace suspected part, then go
to Step 10.
Disconnect the PCM connector.

Switch the ignition to ON (Engine off). No Go to the next step.

Measure the voltage between the OCV (LH) connector terminal B


(wiring harness-side) and body ground.

Is the voltage B+?

7 I N SPECT OCV ( LH ) CI RCUI T FOR SH ORT TO GROUN D Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to ON (Engine off).

Inspect for continuity between OCV (LH) terminal B (wiring harness- No Go to the next step.
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Disconnect the PCM connector.

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Inspect for poor connection (such as damaged/ pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

9 I N SPECT OCV ( LH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Measure the resistance between the OCV (LH) connector terminal B to the next step.
(wiring harness-side) and PCM terminal 2BK (wiring harness-side).

Is there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 0 2 0 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and run it at idle. Go to the next step.


Retrieve DTCs using the M-MDS.
No Go to the next step.
Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0020:00 CMP actuator circuit open (LH)

D ETECTI ON The PCM monitors the OCV (LH) circuit to the PCM for high and low voltage. The test fails if the voltage
CON D I TI ON exceeds or falls below a calibrated limit for a calibrated amount of time.

Connector or terminal malfunction

OCV (LH) malfunction

POSSI BLE Open circuit between OCV (LH) terminal A and main relay terminal A
CAUSE
Short to power supply between OCV (LH) terminal B and PCM terminal 2BK

Short to ground circuit between OCV (LH) terminal B and PCM terminal 2BK

Open circuit between OCV (LH) terminal B and PCM terminal 2BK

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT OCV ( LH ) CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the OCV (LH) connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to Step


10.
Inspect the OCV (LH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

5 I N SPECT OCV ( LH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go
Measure the voltage between the OCV (LH) connector terminal A to Step 10.
(wiring harness-side) and body ground.

Is the voltage B+?

6 I N SPECT OCV ( LH ) CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace suspected part, then go
to Step 10.
Disconnect the PCM connector.

Switch the ignition to ON (Engine off). No Go to the next step.

Measure the voltage between the OCV (LH) connector terminal B


(wiring harness-side) and body ground.

Is the voltage B+?

7 I N SPECT OCV ( LH ) CI RCUI T FOR SH ORT TO GROUN D Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to ON (Engine off).

Inspect for continuity between OCV (LH) terminal B (wiring harness- No Go to the next step.
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Disconnect the PCM connector.

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Inspect for poor connection (such as damaged/ pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

9 I N SPECT OCV ( LH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Measure the resistance between the OCV (LH) connector terminal B to the next step.
(wiring harness-side) and PCM terminal 2BK (wiring harness-side).

Is there continuity?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 0 2 0 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine and run it at idle. Go to the next step.


Retrieve DTCs using the M-MDS.
No Go to the next step.
Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-advanced (LH)
P0021:00

The PCM monitors the variable valve timing position for an over-advanced
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in an advanced position.

Spool valve in OCV (LH) is stuck in advanced position


POSSI BLE
Improper valve timing due to timing chain slippage
CAUSE
OCV (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


5.
Remove the front cover.

Is the camshaft timing mark at the

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correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

4 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to the next
step.
Inspect the OCV (LH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 2 1 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M–MDS.
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Is the same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-advanced (LH)
P0021:00

The PCM monitors the variable valve timing position for an over-advanced
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in an advanced position.

Spool valve in OCV (LH) is stuck in advanced position


POSSI BLE
Improper valve timing due to timing chain slippage
CAUSE
OCV (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


5.
Remove the front cover.

Is the camshaft timing mark at the

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correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

4 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to the next
step.
Inspect the OCV (LH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 2 1 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M–MDS.
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Is the same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-retarded (LH)
P0022:00

The PCM monitors the variable valve timing position for over-retarded
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in a retarded position.

Low engine oil pressure

POSSI BLE Spool valve in the OCV (LH) is stuck in retard position
CAUSE
Improper valve timing due to timing chain slippage

OCV (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY EN GI N E OI L PRESSURE Yes Inspect the engine oil pressure, then go to


Step 6.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZI 3 .7
Does the oil pressure warning light V6 ] .)
illuminate?

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No Go to the next step.

4 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


6.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

5 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to the next
step.
Inspect the OCV (LH).

(See OI L CON TROL VALVE ( OCV) No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 2 2 :0 0 COM PLETED
If the malfunction recurs,
Make sure to reconnect all replace the PCM.
disconnected connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M–MDS. [ M ZI 3 .7 V6 ] .)

Switch the ignition to off. Go to the next step.

Start the engine and warm it up


completely. No Go to the next step.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-retarded (LH)
P0022:00

The PCM monitors the variable valve timing position for over-retarded
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in a retarded position.

Low engine oil pressure

POSSI BLE Spool valve in the OCV (LH) is stuck in retard position
CAUSE
Improper valve timing due to timing chain slippage

OCV (LH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY EN GI N E OI L PRESSURE Yes Inspect the engine oil pressure, then go to


Step 6.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZI 3 .7
Does the oil pressure warning light V6 ] .)
illuminate?

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No Go to the next step.

4 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


6.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

5 I N SPECT OCV ( LH ) Yes Replace the OCV (LH), then go to the next
step.
Inspect the OCV (LH).

(See OI L CON TROL VALVE ( OCV) No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 2 2 :0 0 COM PLETED
If the malfunction recurs,
Make sure to reconnect all replace the PCM.
disconnected connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M–MDS. [ M ZI 3 .7 V6 ] .)

Switch the ignition to off. Go to the next step.

Start the engine and warm it up


completely. No Go to the next step.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 4 0 :0 0 , P0 0 4 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0040:00 P0040:00: A/F sensor (LH/RH) signals swapped

DTC P0041:00: HO2S (LH/RH) signals swapped


P0041:00

P0040:00 indicates that during KOER testing, the A/F sensor monitor
determines if the A/F sensor signal response for a fuel shift corresponds to
the correct engine bank. The test fails when there is no response from the
D ETECTI ON A/F sensor being tested.
CON D I TI ON
P0041 indicates that during KOER testing, the HO2S monitor determines if
the HO2S signal response for a fuel shift corresponds to the correct engine
bank. The test fails when there is no response from the HO2S being tested.

P0040:00: Crossed A/F sensor harness connectors.

P0040:00: Crossed wiring at A/F sensor harness connectors.

POSSI BLE P0041:00: Crossed HO2S harness connectors.


CAUSE
P0041:00: Crossed wiring at HO2S harness connectors.

Crossed wiring at PCM harness connector.

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

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step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT A/ F SEN SOR/ H O2 S Yes Repair if necessary.


W I RI N G H ARN ESS CON N ECTORS

For P0040:00, visually inspect the No Unable to duplicate or identify the cause
vehicle A/F sensor wiring harness of concern at this time.
connector (s) for any indication of
crossed wires (Also, stretched or Perform the “INTERMITTENT CONCERN
incorrectly mounted wiring harnesses). TROUBLESHOOTING” procedure.

For P0041:00, visually inspect the


vehicle HO2S wiring harness connector
(s) for any indication of crossed wires
(Also, stretched or incorrectly mounted
wiring harnesses).

For P0040:00, P0041:00, visually


inspect the vehicle PCM of A/F
sensor/HO2S signals wiring harness
connector (s) for any indication of
crossed wires (Also, stretched or
incorrectly mounted wiring harnesses).

Are there crossed connections or wires?

4 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 4 0 :0 0 , P0 0 4 1 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 4 0 :0 0 , P0 0 4 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0040:00 P0040:00: A/F sensor (LH/RH) signals swapped

DTC P0041:00: HO2S (LH/RH) signals swapped


P0041:00

P0040:00 indicates that during KOER testing, the A/F sensor monitor
determines if the A/F sensor signal response for a fuel shift corresponds to
the correct engine bank. The test fails when there is no response from the
D ETECTI ON A/F sensor being tested.
CON D I TI ON
P0041 indicates that during KOER testing, the HO2S monitor determines if
the HO2S signal response for a fuel shift corresponds to the correct engine
bank. The test fails when there is no response from the HO2S being tested.

P0040:00: Crossed A/F sensor harness connectors.

P0040:00: Crossed wiring at A/F sensor harness connectors.

POSSI BLE P0041:00: Crossed HO2S harness connectors.


CAUSE
P0041:00: Crossed wiring at HO2S harness connectors.

Crossed wiring at PCM harness connector.

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next

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step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT A/ F SEN SOR/ H O2 S Yes Repair if necessary.


W I RI N G H ARN ESS CON N ECTORS

For P0040:00, visually inspect the No Unable to duplicate or identify the cause
vehicle A/F sensor wiring harness of concern at this time.
connector (s) for any indication of
crossed wires (Also, stretched or Perform the “INTERMITTENT CONCERN
incorrectly mounted wiring harnesses). TROUBLESHOOTING” procedure.

For P0041:00, visually inspect the


vehicle HO2S wiring harness connector
(s) for any indication of crossed wires
(Also, stretched or incorrectly mounted
wiring harnesses).

For P0040:00, P0041:00, visually


inspect the vehicle PCM of A/F
sensor/HO2S signals wiring harness
connector (s) for any indication of
crossed wires (Also, stretched or
incorrectly mounted wiring harnesses).

Are there crossed connections or wires?

4 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 4 0 :0 0 , P0 0 4 1 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 6 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAP/MAF-throttle position correlation
P0068:00

The PCM monitors a vehicle operation rationality check by comparing sensed


throttle position to mass air flow readings. If during a KOER self-test, the
D ETECTI ON
comparison of the TP sensor and MAF sensor readings are not consistent
CON D I TI ON
with the calibrated load values, test fails and a DTC is stored in continuous
memory.

Air leak between MAF sensor and throttle body


POSSI BLE
TP sensor or MAF sensor malfunction
CAUSE
TP sensor not seated correctly

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

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4 I N SPECT FOR I N LET AI R LEAKS Yes Repair as necessary. Go to Step 8.

Listen for air noise around the MAF


sensor and throttle body while the No Go to the next step.
engine is running.

Is a concern present?

5 I N SPECT FOR TP2 SI GN AL H I GH Yes Replace the malfunctioning part, then go to


VERSUS LOAD W H I LE D RI VI N G Step 8.
TH E VEH I CLE

Switch the ignition to ON (Engine No Go to the next step.


running).

Access the TP2 and LOAD PIDs using


the M-MDS.

Is the TP2 PID more than 2.44 V and


the LOAD PID less than 30%?

6 I N SPECT FOR TP2 SI GN AL LOW Yes Repair or replace the malfunctioning part,
VERSUS LOAD W H I LE D RI VI N G then go to Step 8.
TH E VEH I CLE

Switch the ignition to ON (Engine No Go to the next step.


running).

Access the PCM and monitor the TP2


and LOAD PIDs

Is the TP2 PID less than 0.24 V and


the LOAD PID more than 55%?

7 I N SPECT FOR SELF- TEST D TCS Yes Replace the malfunctioning part, then go to
the next step.
Switch the ignition to ON (Engine
running).
No Perform the “INTERMITTENT CONCERN
Clear the DTC from the PCM memory TROUBLESHOOTING”. Then go to the next
using the M-MDS. step.

Drive the vehicle while exercising the


throttle.

Retrieve the continuous memory


DTCs.

Are any DTCs present?

8 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 6 8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON

cardiagn.com
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Start the engine.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is same DTC present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 6 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAP/MAF-throttle position correlation
P0068:00

The PCM monitors a vehicle operation rationality check by comparing sensed


throttle position to mass air flow readings. If during a KOER self-test, the
D ETECTI ON
comparison of the TP sensor and MAF sensor readings are not consistent
CON D I TI ON
with the calibrated load values, test fails and a DTC is stored in continuous
memory.

Air leak between MAF sensor and throttle body


POSSI BLE
TP sensor or MAF sensor malfunction
CAUSE
TP sensor not seated correctly

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

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4 I N SPECT FOR I N LET AI R LEAKS Yes Repair as necessary. Go to Step 8.

Listen for air noise around the MAF


sensor and throttle body while the No Go to the next step.
engine is running.

Is a concern present?

5 I N SPECT FOR TP2 SI GN AL H I GH Yes Replace the malfunctioning part, then go to


VERSUS LOAD W H I LE D RI VI N G Step 8.
TH E VEH I CLE

Switch the ignition to ON (Engine No Go to the next step.


running).

Access the TP2 and LOAD PIDs using


the M-MDS.

Is the TP2 PID more than 2.44 V and


the LOAD PID less than 30%?

6 I N SPECT FOR TP2 SI GN AL LOW Yes Repair or replace the malfunctioning part,
VERSUS LOAD W H I LE D RI VI N G then go to Step 8.
TH E VEH I CLE

Switch the ignition to ON (Engine No Go to the next step.


running).

Access the PCM and monitor the TP2


and LOAD PIDs

Is the TP2 PID less than 0.24 V and


the LOAD PID more than 55%?

7 I N SPECT FOR SELF- TEST D TCS Yes Replace the malfunctioning part, then go to
the next step.
Switch the ignition to ON (Engine
running).
No Perform the “INTERMITTENT CONCERN
Clear the DTC from the PCM memory TROUBLESHOOTING”. Then go to the next
using the M-MDS. step.

Drive the vehicle while exercising the


throttle.

Retrieve the continuous memory


DTCs.

Are any DTCs present?

8 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 6 8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON

cardiagn.com
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Start the engine.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is same DTC present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0114:00 IAT sensor Intermittent/erratic

D ETECTI ON CON D I TI ON Indicates the sensor signal was intermittent during the CCM.

Connector or terminal malfunction

POSSI BLE CAUSE IAT sensor malfunction

Harness malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT CON N ECTOR FOR POOR Yes Go to the next step.


CON N ECTI ON

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 6.
Disconnect the PCM connector and IAT
sensor connectors.

Inspect for poor connection (such as


damaged, pulled-out pins, and
corrosion).

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Is there any malfunction?

4 I N TERM I TTEN T I N SPECTI ON Yes Inspect the IAT sensor.

Switch the ignition to ON (Engine off). (See I N TAKE AI R TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the IAT
PID. Replace if necessary, then go to Step 6.

While observing the PID, perform the


following: No Go to the next step.

Tap on the sensor to


simulate road shock

Wiggle the sensor


connector

Is there a large change in the voltage


reading?

5 I N SPECT ELECTRON I C EN GI N E Yes Repair if necessary, then go to Step 6.


CON TROL W I RI N G H ARN ESS

Access the PCM and monitor the IAT No Go to the next step.
PID.

While observing the PID, wiggle, shake,


and bend small sections of the wiring
harness while working from the sensor
to the PCM.

Is there a large change in the voltage


reading?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 1 4 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.
No Troubleshooting completed.
cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0114:00 IAT sensor Intermittent/erratic

D ETECTI ON CON D I TI ON Indicates the sensor signal was intermittent during the CCM.

Connector or terminal malfunction

POSSI BLE CAUSE IAT sensor malfunction

Harness malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT CON N ECTOR FOR POOR Yes Go to the next step.


CON N ECTI ON

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 6.
Disconnect the PCM connector and IAT
sensor connectors.

Inspect for poor connection (such as


damaged, pulled-out pins, and
corrosion).

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Is there any malfunction?

4 I N TERM I TTEN T I N SPECTI ON Yes Inspect the IAT sensor.

Switch the ignition to ON (Engine off). (See I N TAKE AI R TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the IAT
PID. Replace if necessary, then go to Step 6.

While observing the PID, perform the


following: No Go to the next step.

Tap on the sensor to


simulate road shock

Wiggle the sensor


connector

Is there a large change in the voltage


reading?

5 I N SPECT ELECTRON I C EN GI N E Yes Repair if necessary, then go to Step 6.


CON TROL W I RI N G H ARN ESS

Access the PCM and monitor the IAT No Go to the next step.
PID.

While observing the PID, wiggle, shake,


and bend small sections of the wiring
harness while working from the sensor
to the PCM.

Is there a large change in the voltage


reading?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 1 4 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.
No Troubleshooting completed.
cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0133:00 P0133:00: A/F sensor (RH) circuit slow response

DTC P0153:00: A/F sensor (LH) circuit slow response


P0153:00

P0133:00 indicates slow response of A/F sensor (RH) circuit

P0153:00 indicates slow response of A/F sensor (LH) circuit


D ETECTI ON
CON D I TI ON The PCM commands an air/fuel ratio that changes the waveform to a square
shape. The PCM calculates the length of the resulting signal from the A/F sensor.
The test fails when the length of the signal is less than a calibrated limit.

Contaminated A/F sensor

Incorrect fueling

MAF sensor malfunction

Exhaust leaks
POSSI BLE
Open or short circuit between PCM and A/F sensor
CAUSE
Inlet air leaks

Deteriorating A/F sensor

A/F sensor heater malfunction

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not repaired,


on-line repair information availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 PERFORM KOER SELF- TEST Yes Go to the appropriate DTC troubleshooting.

Verify that the engine is at normal (See D TC TABLE [ M ZI 3 .7 V6 ] .)


operating temperature.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Are any DTCs present other than


P0133:00 or P0153:00?

4 I N SPECT FOR SOURCE OF Yes Repair the source of the contamination.


POTEN TI AL A/ F SEN SOR Change the engine oil and oil filter. Then go to
CON TAM I N ATI ON Step 6.

Investigate the following items as


potential sources of A/F sensor No Go to the next step.
contamination:

Use of unapproved
silicon sealers

Fuel contaminated
by silicon additives

Excessive oil
consumption

Glycol leaking
internally in the
engine

Lead-contaminated
fuel

Short drive cycles in


cold weather
cardiagn.com
Use of unapproved
cleaning agents

Is a concern present?

5 VERI FY A/ F SEN SOR RESPON SE Yes Unable to duplicate or identify the concern at
TEST RESULTS this time.

Switch the ignition to ON (Engine


off). No Replace the suspect A/F sensor.

Access the DIAGNOSTIC (See AI R FUEL RATI O ( A/ F) SEN SOR


MONITORING TEST RESULTS for the REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
O2S11 and O2S21
Then go to the next step.
Is the indicated value greater than
the minimum threshold?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 H AS
BEEN COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM memory
using the M-MDS.
No Go to the next step.
Perform the OBD-II Drive Mode up to
HO2S (Step 5).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7
V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0133:00 P0133:00: A/F sensor (RH) circuit slow response

DTC P0153:00: A/F sensor (LH) circuit slow response


P0153:00

P0133:00 indicates slow response of A/F sensor (RH) circuit

P0153:00 indicates slow response of A/F sensor (LH) circuit


D ETECTI ON
CON D I TI ON The PCM commands an air/fuel ratio that changes the waveform to a square
shape. The PCM calculates the length of the resulting signal from the A/F sensor.
The test fails when the length of the signal is less than a calibrated limit.

Contaminated A/F sensor

Incorrect fueling

MAF sensor malfunction

Exhaust leaks
POSSI BLE
Open or short circuit between PCM and A/F sensor
CAUSE
Inlet air leaks

Deteriorating A/F sensor

A/F sensor heater malfunction

PCM malfunction

cardiagn.com
cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not repaired,


on-line repair information availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 PERFORM KOER SELF- TEST Yes Go to the appropriate DTC troubleshooting.

Verify that the engine is at normal (See D TC TABLE [ M ZI 3 .7 V6 ] .)


operating temperature.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Are any DTCs present other than


P0133:00 or P0153:00?

4 I N SPECT FOR SOURCE OF Yes Repair the source of the contamination.


POTEN TI AL A/ F SEN SOR Change the engine oil and oil filter. Then go to
CON TAM I N ATI ON Step 6.

Investigate the following items as


potential sources of A/F sensor No Go to the next step.
contamination:

Use of unapproved
silicon sealers

Fuel contaminated
by silicon additives

Excessive oil
consumption

Glycol leaking
internally in the
engine

Lead-contaminated
fuel

Short drive cycles in


cold weather
cardiagn.com
Use of unapproved
cleaning agents

Is a concern present?

5 VERI FY A/ F SEN SOR RESPON SE Yes Unable to duplicate or identify the concern at
TEST RESULTS this time.

Switch the ignition to ON (Engine


off). No Replace the suspect A/F sensor.

Access the DIAGNOSTIC (See AI R FUEL RATI O ( A/ F) SEN SOR


MONITORING TEST RESULTS for the REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
O2S11 and O2S21
Then go to the next step.
Is the indicated value greater than
the minimum threshold?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 H AS
BEEN COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM memory
using the M-MDS.
No Go to the next step.
Perform the OBD-II Drive Mode up to
HO2S (Step 5).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7
V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P0148:00 Fuel delivery error

D ETECTI ON CON D I TI ON At least 1 bank is lean at wide open throttle (WOT).

Damaged or worn fuel pump

Damaged or contaminated MAF sensor

POSSI BLE CAUSE Severely restricted fuel filter

Severely restricted fuel supply line

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT SYSTEM I N TEGRI TY Yes Repair if necessary. Then go to Step 11.

Visually inspect the complete fuel


delivery system for damage and No Go to the next step.
leakage.

Check the following:

cardiagn.com
Fuel lines and
connections

Relays

Fuel tank

Fuel pump

Fuel pressure regulator

Fuel pulse damper

Fuel rail at fuel


injectors

Damaged connector
pins

Electrical connectors
not fully engaged

Verify that the vehicle has followed the


maintenance schedule (For Mexico
specs.).

Verify that the fuse integrity.

Verify that the battery is fully charged.

Verify that there is clean sufficient fuel.

Is a concern present?

4 I N SPECT FUEL PRESSURE Yes Go to Step 8.

Switch the ignition to off.


No Go to the next step.
Relieve the fuel pressure. Refer to the
Workshop Manual Fuel System Pressure
Release procedure.

Connect the mechanical fuel pressure


gauge.

Switch the ignition to ON (Engine off)

Pressurize the fuel system. Refer to the


“FUEL LINE PRESSURE INSPECTION”.

Compare the fuel pressure reading to


the Fuel line pressure Specification.

Fu e l lin e pr e ssu r e

331—485 kPa {3.38—4.94 kgf/cm 2, 48.1—70.3 psi}

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


5 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

cardiagn.com
N OTE:
No Repair or replace suspected part, Then
Refer to the Wiring Diagrams Manual for go to Step 11.
schematic and connector information.

Disconnect the fuel pump connector.

Measure the resistance between fuel


pump connector terminal D (wiring
harness-side) and body ground.

Is the voltage less than 0.5 ohm?

6 I N SPECT FUEL PUM P POW ER Yes Go to the next step.


SUPPLY CI RCUI T FOR OPEN
CI RCUI T I N W I RI N G H ARN ESS
No Repair or replace suspected part, Then
Access the fuel pump connector. go to Step 11.

Switch the ignition to ON (Engine


running)

Measure the voltage between fuel pump


connector terminal B (wiring harness-
side) and body ground.

Is the voltage more than 10 V?

7 I N SPECT FUEL PRESSURE LEAK Yes Perform the KOEO self-test.

Connect the mechanical fuel pressure (See KOEO/ KOER SELF TEST [ M ZI 3 .7
gauge. V6 ] .)

Switch the ignition to ON (Engine Go to Step 9.


running)

Allow the fuel pressure to stabilize. No Go to the next step.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34


kPa {255 mmHg, 10.0 inHg} of the
recorded reading after 1 min?

8 I N SPECT FUEL I N JECTOR Yes Go to the next step.


OPERATI ON

Perform the Fuel Injector Operation No Repair or replace the malfunctioning part
Inspection. according to the inspection results, then
go to Step 11.
(See EN GI N E CON TROL SYSTEM
OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Do the fuel injectors operate properly?

cardiagn.com
I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON
9 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and No Repair the cause of the restriction. Then
Notes, referring to “BEFORE SERVICE go to Step 12.
PRECAUTION” and “AFTER SERVICE
PRECAUTION”.

Disconnect the fuel supply line at the


fuel rail.

Disconnect the fuel supply line at the


fuel pump.

Check the fuel supply line for restriction.

Apply 21—34 kPa {2142—3467 mmHg,


84.34—136.4 inHg} air pressure to the
fuel supply line.

Does air flow freely through the line?

VERI FY TH E REPAI R
10 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits


and attention to driving conditions are No Replace the fuel pump module. Then go
mandatory when carrying out the road to the next step.
test. Failure to follow these instructions
may result in personal injury.

Switch the ignition to ON, Key ON,


engine running.

Engine at normal operating temperature

Monitor the mechanical gauge

From a stop, accelerate to 89 km/h (55


mph) at full throttle. Repeat this 3
times.

Is the fuel pressure always greater than


240 kPa {2.45 kgf/cm 2, 34.8 psi}?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 4 8 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.
cardiagn.com
Is the PENDING CODE for this DTC
present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P0148:00 Fuel delivery error

D ETECTI ON CON D I TI ON At least 1 bank is lean at wide open throttle (WOT).

Damaged or worn fuel pump

Damaged or contaminated MAF sensor

POSSI BLE CAUSE Severely restricted fuel filter

Severely restricted fuel supply line

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT SYSTEM I N TEGRI TY Yes Repair if necessary. Then go to Step 11.

Visually inspect the complete fuel


delivery system for damage and No Go to the next step.
leakage.

Check the following:

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Fuel lines and
connections

Relays

Fuel tank

Fuel pump

Fuel pressure regulator

Fuel pulse damper

Fuel rail at fuel


injectors

Damaged connector
pins

Electrical connectors
not fully engaged

Verify that the vehicle has followed the


maintenance schedule (For Mexico
specs.).

Verify that the fuse integrity.

Verify that the battery is fully charged.

Verify that there is clean sufficient fuel.

Is a concern present?

4 I N SPECT FUEL PRESSURE Yes Go to Step 8.

Switch the ignition to off.


No Go to the next step.
Relieve the fuel pressure. Refer to the
Workshop Manual Fuel System Pressure
Release procedure.

Connect the mechanical fuel pressure


gauge.

Switch the ignition to ON (Engine off)

Pressurize the fuel system. Refer to the


“FUEL LINE PRESSURE INSPECTION”.

Compare the fuel pressure reading to


the Fuel line pressure Specification.

Fu e l lin e pr e ssu r e

331—485 kPa {3.38—4.94 kgf/cm 2, 48.1—70.3 psi}

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


5 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

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N OTE:
No Repair or replace suspected part, Then
Refer to the Wiring Diagrams Manual for go to Step 11.
schematic and connector information.

Disconnect the fuel pump connector.

Measure the resistance between fuel


pump connector terminal D (wiring
harness-side) and body ground.

Is the voltage less than 0.5 ohm?

6 I N SPECT FUEL PUM P POW ER Yes Go to the next step.


SUPPLY CI RCUI T FOR OPEN
CI RCUI T I N W I RI N G H ARN ESS
No Repair or replace suspected part, Then
Access the fuel pump connector. go to Step 11.

Switch the ignition to ON (Engine


running)

Measure the voltage between fuel pump


connector terminal B (wiring harness-
side) and body ground.

Is the voltage more than 10 V?

7 I N SPECT FUEL PRESSURE LEAK Yes Perform the KOEO self-test.

Connect the mechanical fuel pressure (See KOEO/ KOER SELF TEST [ M ZI 3 .7
gauge. V6 ] .)

Switch the ignition to ON (Engine Go to Step 9.


running)

Allow the fuel pressure to stabilize. No Go to the next step.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34


kPa {255 mmHg, 10.0 inHg} of the
recorded reading after 1 min?

8 I N SPECT FUEL I N JECTOR Yes Go to the next step.


OPERATI ON

Perform the Fuel Injector Operation No Repair or replace the malfunctioning part
Inspection. according to the inspection results, then
go to Step 11.
(See EN GI N E CON TROL SYSTEM
OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Do the fuel injectors operate properly?

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I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON
9 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and No Repair the cause of the restriction. Then
Notes, referring to “BEFORE SERVICE go to Step 12.
PRECAUTION” and “AFTER SERVICE
PRECAUTION”.

Disconnect the fuel supply line at the


fuel rail.

Disconnect the fuel supply line at the


fuel pump.

Check the fuel supply line for restriction.

Apply 21—34 kPa {2142—3467 mmHg,


84.34—136.4 inHg} air pressure to the
fuel supply line.

Does air flow freely through the line?

VERI FY TH E REPAI R
10 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits


and attention to driving conditions are No Replace the fuel pump module. Then go
mandatory when carrying out the road to the next step.
test. Failure to follow these instructions
may result in personal injury.

Switch the ignition to ON, Key ON,


engine running.

Engine at normal operating temperature

Monitor the mechanical gauge

From a stop, accelerate to 89 km/h (55


mph) at full throttle. Repeat this 3
times.

Is the fuel pressure always greater than


240 kPa {2.45 kgf/cm 2, 34.8 psi}?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 4 8 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.
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Is the PENDING CODE for this DTC
present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0171:00 P0171:00: System too lean (RH)

DTC P0174:00 P0174:00: System too lean (LH)

P0171:00 indicates that the fuel/air ratio is too lean (RH).

D ETECTI ON P0174:00 indicates that the fuel/air ratio is too lean (LH).
CON D I TI ON
The adaptive fuel strategy continuously monitors the fuel delivery hardware. The
test fails when the adaptive fuel tables reach a rich calibrated limit.

Fuel System:

Damaged or worn fuel pump

Leaking fuel pump check valve

Ethanol content in fuel

Fuel supply line restricted

Damaged or leaking fuel pulse damper

Fuel filter plugged or dirty

Low fuel pressure or fuel nearly depleted

Purge solenoid valve is leaking when canister is clean

Leaking/contaminated fuel injectors

Exhaust System:
POSSI BLE
CAUSE Exhaust leaks in exhaust manifold gasket or mating gaskets before or near the
A/F sensor

Intake Air System:

Vacuum leaks

PCV system is leaking or valve is stuck open

Air leaks after MAF sensor

Improperly seated engine oil dipstick

Intake air turbulence due to incorrect air filter

Contaminated MAF sensor

Electrical System:

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MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or stored DTCs. No Go to the next step.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00 or P2197:00?

4 PERFORM VI SUAL I N SPECTI ON ON Yes Repair if necessary. Then go to Step 7.


I N TAKE AI R SYSTEM AN D ALL VACUUM
H OSES
No Go to the next step.
Switch the ignition to off.

Check the intake air system for leaks,


obstructions, and damage.

Inspect the entire length of all the vacuum


hoses for:

Proper connections

Damage or cracks

Damaged or cracked vacuum


hose joint

Verify the integrity of the positive crankcase


ventilation (PCV) system.

Verify that the PCV valve part number is

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correct.

Is a concern present?

I N SPECT FOR PRESEN CE OF VACUUM LEAK


5 Yes No vacuum leak is present. Go to Step
N OTE: 8.

Fuel trim values at idle are more sensitive to a


vacuum leak. The vacuum leak (unmetered air) No Go to the next step.
represents a larger portion of the total air flow
at idle than at part throttle.

The BARO PID is not a commended PID to


monitor when diagnosing a vacuum leak. BARO
is calculated during high engine load, when the
vacuum leak represents a small portion of the
total air flow

When calculating the total fuel correction in the


following steps, if LONGFT1 equals +13% and
SHRTFT1 equals +23%, the total fuel
correction for bank 1 equals +36%. If
LONGFT2 equals +24% and SHRTFT2 equals -
3% the total fuel correction for bank 2 equals
+21%.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

Switch the ignition to ON (Engine running)

Access the PCM and monitor the ECT, CHT and


IAT PIDs.

Access the PCM and monitor the LONGFT1,


SHRTFT1, LONGFT2 and SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

N OTE:

If the engine speed cannot be increased to


3,500 rpm, increase the engine speed to the
maximum RPM without activating RPM limiting.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
idle.

Increase the engine speed to 3,500 rpm for 10


s. Record the LONGFT1, SHRTFT1, LONGFT2,
and system SHRTFT2 PID values.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
3,500 rpm.

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Is the total fuel correction value difference
between idle and 3,500 rpm less than 15%?

LOCATE VACUUM LEAK


6 Yes Repair if necessary. Then go to the next
CAUTI ON : step.

Do not clamp or pinch a hard plastic hose. Use


a vacuum cap or equivalent to restrict the No Inspect the intake air system for a
hose. vacuum leak in the intake manifold or
intake gaskets. Repair if necessary. Then
N OTE: go to the next step.

Restricting the EVAP vapor hose while the EVAP


emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15% and the hose is restricted, SHRTFT1
decreases to -7%. The total decrease in the
SHRTFT PIDs equals 22%.

Locate the vacuum hose joint for the intake air


and PCV systems.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15% when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


7 Yes Reset the keep alive memory. Then go
N OTE: to Step 26.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature No A vacuum leak is still present. Go to
recorded by the freeze frame ECT PID. If the Step 6.
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature less than 46 °C {115 °F}.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition to off.

Repair the vacuum leak.

Switch the ignition to ON (Engine running)

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Allow the engine to stabilize at the temperature
necessary to recreate the concern.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Compare the recorded SHRTFT PID values,


prior to the no vacuum leak repair, to the
current SHRTFT PID values.

Is the decrease in the SHRTFT PIDs more than


15%?

I N SPECT FUEL PRESSURE


8 Yes Go to Step 19.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (Engine running)

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

9 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 12.

Switch the ignition to off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (Engine off).

Pressurize the fuel system.

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Cycle the key several times to charge the fuel
system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


10 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 26.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal D and
ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


11 I N W I RI N G H ARN ESS Yes Go to Step 14.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 26.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal B and fuel
pump relay (wiring harness-side connector)
terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


12 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 14.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3}, the calculation is; 14
minus 4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50%

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Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel

Is any ethanol present in the fuel?

13 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded calculated percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 26.

I N SPECT FUEL PRESSURE LEAKD OW N


14 Yes Go to Step 16.
N OTE:

When the fuel pump is commanded off, the fuel No Go to the next step.
pressure may substantially decrease and then
stabilize

During output state control, the fuel pump


stays commanded on for only about 5 s.

Mechanical fuel pressure gauge connected.

Switch the ignition to ON (Engine running).

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Allow the fuel pressure to stabilize.

Switch the ignition to off.

Monitor the fuel pressure for 5 min.

Is the fuel pressure above fuel hold pressure


after 5 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


15 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 26.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


16 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 26.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


17 Yes Replace the fuel filter (low-pressure
N OTE: side).

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Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 26.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


18 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 26.


attention to driving conditions are mandatory
when carrying the road test. Failure to follow
these instructions may result in personal injury. No Replace the fuel pump unit, then go to
Step 26.
Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat this 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 21.


STABI LI TY - FAST LEAKD OW N

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

20 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
26.

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Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 23.
Is a concern present?

21 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW LEAKD OW N

Continue to monitor the fuel pressure for 1 No Go to Step 15.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

22 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 12 and 13.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 26.

23 I N SPECT FUEL I N JECTOR OPERATI ON Yes Go to the next step.

Perform the “Fuel Injector Operation


Inspection” for the right bank (with DTC No Replace the suspect fuel injector, then
P0171:00) or the left bank (with DTC go to Step 26.
P0174:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


24 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 26.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

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I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN
25 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition to off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

26 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 7 1 :0 0 , P0 1 7 4 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform the OBD-II DRIVE MODE up to Misfire, No Go to the next step.


Fuel and HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

27 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0171:00 P0171:00: System too lean (RH)

DTC P0174:00 P0174:00: System too lean (LH)

P0171:00 indicates that the fuel/air ratio is too lean (RH).

D ETECTI ON P0174:00 indicates that the fuel/air ratio is too lean (LH).
CON D I TI ON
The adaptive fuel strategy continuously monitors the fuel delivery hardware. The
test fails when the adaptive fuel tables reach a rich calibrated limit.

Fuel System:

Damaged or worn fuel pump

Leaking fuel pump check valve

Ethanol content in fuel

Fuel supply line restricted

Damaged or leaking fuel pulse damper

Fuel filter plugged or dirty

Low fuel pressure or fuel nearly depleted

Purge solenoid valve is leaking when canister is clean

Leaking/contaminated fuel injectors

Exhaust System:
POSSI BLE
CAUSE Exhaust leaks in exhaust manifold gasket or mating gaskets before or near the
A/F sensor

Intake Air System:

Vacuum leaks

PCV system is leaking or valve is stuck open

Air leaks after MAF sensor

Improperly seated engine oil dipstick

Intake air turbulence due to incorrect air filter

Contaminated MAF sensor

Electrical System:

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MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or stored DTCs. No Go to the next step.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00 or P2197:00?

4 PERFORM VI SUAL I N SPECTI ON ON Yes Repair if necessary. Then go to Step 7.


I N TAKE AI R SYSTEM AN D ALL VACUUM
H OSES
No Go to the next step.
Switch the ignition to off.

Check the intake air system for leaks,


obstructions, and damage.

Inspect the entire length of all the vacuum


hoses for:

Proper connections

Damage or cracks

Damaged or cracked vacuum


hose joint

Verify the integrity of the positive crankcase


ventilation (PCV) system.

Verify that the PCV valve part number is

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correct.

Is a concern present?

I N SPECT FOR PRESEN CE OF VACUUM LEAK


5 Yes No vacuum leak is present. Go to Step
N OTE: 8.

Fuel trim values at idle are more sensitive to a


vacuum leak. The vacuum leak (unmetered air) No Go to the next step.
represents a larger portion of the total air flow
at idle than at part throttle.

The BARO PID is not a commended PID to


monitor when diagnosing a vacuum leak. BARO
is calculated during high engine load, when the
vacuum leak represents a small portion of the
total air flow

When calculating the total fuel correction in the


following steps, if LONGFT1 equals +13% and
SHRTFT1 equals +23%, the total fuel
correction for bank 1 equals +36%. If
LONGFT2 equals +24% and SHRTFT2 equals -
3% the total fuel correction for bank 2 equals
+21%.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

Switch the ignition to ON (Engine running)

Access the PCM and monitor the ECT, CHT and


IAT PIDs.

Access the PCM and monitor the LONGFT1,


SHRTFT1, LONGFT2 and SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

N OTE:

If the engine speed cannot be increased to


3,500 rpm, increase the engine speed to the
maximum RPM without activating RPM limiting.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
idle.

Increase the engine speed to 3,500 rpm for 10


s. Record the LONGFT1, SHRTFT1, LONGFT2,
and system SHRTFT2 PID values.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
3,500 rpm.

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Is the total fuel correction value difference
between idle and 3,500 rpm less than 15%?

LOCATE VACUUM LEAK


6 Yes Repair if necessary. Then go to the next
CAUTI ON : step.

Do not clamp or pinch a hard plastic hose. Use


a vacuum cap or equivalent to restrict the No Inspect the intake air system for a
hose. vacuum leak in the intake manifold or
intake gaskets. Repair if necessary. Then
N OTE: go to the next step.

Restricting the EVAP vapor hose while the EVAP


emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15% and the hose is restricted, SHRTFT1
decreases to -7%. The total decrease in the
SHRTFT PIDs equals 22%.

Locate the vacuum hose joint for the intake air


and PCV systems.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15% when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


7 Yes Reset the keep alive memory. Then go
N OTE: to Step 26.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature No A vacuum leak is still present. Go to
recorded by the freeze frame ECT PID. If the Step 6.
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature less than 46 °C {115 °F}.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition to off.

Repair the vacuum leak.

Switch the ignition to ON (Engine running)

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Allow the engine to stabilize at the temperature
necessary to recreate the concern.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Compare the recorded SHRTFT PID values,


prior to the no vacuum leak repair, to the
current SHRTFT PID values.

Is the decrease in the SHRTFT PIDs more than


15%?

I N SPECT FUEL PRESSURE


8 Yes Go to Step 19.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (Engine running)

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

9 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 12.

Switch the ignition to off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (Engine off).

Pressurize the fuel system.

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Cycle the key several times to charge the fuel
system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


10 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 26.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal D and
ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


11 I N W I RI N G H ARN ESS Yes Go to Step 14.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 26.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal B and fuel
pump relay (wiring harness-side connector)
terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


12 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 14.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3}, the calculation is; 14
minus 4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50%

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Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel

Is any ethanol present in the fuel?

13 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded calculated percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 26.

I N SPECT FUEL PRESSURE LEAKD OW N


14 Yes Go to Step 16.
N OTE:

When the fuel pump is commanded off, the fuel No Go to the next step.
pressure may substantially decrease and then
stabilize

During output state control, the fuel pump


stays commanded on for only about 5 s.

Mechanical fuel pressure gauge connected.

Switch the ignition to ON (Engine running).

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Allow the fuel pressure to stabilize.

Switch the ignition to off.

Monitor the fuel pressure for 5 min.

Is the fuel pressure above fuel hold pressure


after 5 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


15 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 26.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


16 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 26.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


17 Yes Replace the fuel filter (low-pressure
N OTE: side).

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Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 26.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


18 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 26.


attention to driving conditions are mandatory
when carrying the road test. Failure to follow
these instructions may result in personal injury. No Replace the fuel pump unit, then go to
Step 26.
Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat this 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 21.


STABI LI TY - FAST LEAKD OW N

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

20 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
26.

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Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 23.
Is a concern present?

21 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW LEAKD OW N

Continue to monitor the fuel pressure for 1 No Go to Step 15.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

22 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 12 and 13.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 26.

23 I N SPECT FUEL I N JECTOR OPERATI ON Yes Go to the next step.

Perform the “Fuel Injector Operation


Inspection” for the right bank (with DTC No Replace the suspect fuel injector, then
P0171:00) or the left bank (with DTC go to Step 26.
P0174:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


24 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 26.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

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I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN
25 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition to off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

26 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 7 1 :0 0 , P0 1 7 4 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform the OBD-II DRIVE MODE up to Misfire, No Go to the next step.


Fuel and HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

27 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0172:00 P0172:00: System too rich (RH)

DTC P0175:00 P0175:00: System too rich (LH)

P0172:00 indicates that the fuel/air ratio is too rich (RH).

D ETECTI ON P0175:00 indicates that the fuel/air ratio is too rich (LH).
CON D I TI ON
The adaptive fuel strategy continuously monitors the fuel delivery hardware. The
test fails when the adaptive fuel tables reach a rich calibrated limit.

Fu e l Syst e m :

Leaking fuel injectors

Fuel return line restricted

Fuel rail pressure sensor bias

Damaged or leaking fuel pulse damper

Purge solenoid valve is leaking when the canister is full

POSSI BLE Ba se e n gin e :


CAUSE
Engine oil contamination

I n t a k e Air Syst e m :

Leakage in intake air system

Contaminated MAF sensor

Ele ct r ica l Syst e m :

MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

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2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or stored DTCs. No Go to the next step.

Are any DTCs present other than the following:

P0172:00, P0175:00,
P2196:00 or P2198:00?

VERI FY FUEL AN D EN GI N E OI L CON D I TI ON S


4 Yes Replace the engine oil.
N OTE:
Go to the next step.
An engine that consumes oil at a high rate
deposits high levels of phosphorus on the
catalyst and reduces the catalyst efficiency. No Go to the next step.

Make sure the customer has not:

Noticed a high vehicle oil


consumption.

Does the vehicle exhibit any of the above


condition?

5 I N SPECT EN TI RE I N TAKE AI R SYSTEM FOR Yes Repair if necessary.


D EBRI S, BLOCKAGE OR OTH ER D AM AGE
Then go to Step 24.
Check the intake air system for obstructions,
restrictions, and damage.
No Go to the next step.
Check the throttle plate for obstructions or
sludge.

Check the air filter element and housing for


blockage.

Is a concern present?

I N SPECT FUEL PRESSURE


6 Yes Go to Step 16.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

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N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge

Pressurize the fuel system.

Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (Engine running)

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

7 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 8.

Switch the ignition to off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


8 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 24.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal D and

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ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


9 I N W I RI N G AN H ARN ESS Yes Go to Step 12.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 24.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal B and fuel
pump relay (wiring harness-side connector)
terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


10 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 12.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml, the calculation is; 14 minus 4, then
multiply by 5 to equal 50. The percentage of
ethanol in the fuel is 50%

Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added

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Multiply the new value by 5. This new value is
the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel

Is any ethanol present in the fuel?

11 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded calculated percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 24.

12 I N SPECT FUEL PRESSURE D ECREASE Yes Go to Step 14.

Connect the mechanical fuel pressure gauge.


No Go to the next step.
Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FOR FLOW AN D LEAKAGE


13 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 24.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


14 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 24.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
No Go to the next step.
when performing the road test. Failure to
follow these instructions may result in personal
injury.

N OTE:

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Some concerns may only be present during
certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


15 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 24.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM I S REPAI RED


16 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 24.


attention to driving conditions are mandatory
when performing the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 24.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)

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at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

17 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 19.


STABI LI TY - FAST D ECREASE

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

18 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
24.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 21.
Is a concern present?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 13.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

20 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N TH E FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 10 and 11.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 24.

21 I N SPECT FUEL I N JECTOR OPERATI ON Yes Go to the next step.

Perform the “Fuel Injector Operation


Inspection” for the right bank (with DTC No Replace the suspect fuel injector.

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P0172:00) or the left bank (with DTC
Then go to Step 24.
P0175:00).

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


22 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 24.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values are not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


23 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition to off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

24 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 7 2 :0 0 , P0 1 7 5 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

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Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform the OBD-II DRIVE MODE up to Misfire, No Go to the next step.


Fuel and HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

25 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0172:00 P0172:00: System too rich (RH)

DTC P0175:00 P0175:00: System too rich (LH)

P0172:00 indicates that the fuel/air ratio is too rich (RH).

D ETECTI ON P0175:00 indicates that the fuel/air ratio is too rich (LH).
CON D I TI ON
The adaptive fuel strategy continuously monitors the fuel delivery hardware. The
test fails when the adaptive fuel tables reach a rich calibrated limit.

Fu e l Syst e m :

Leaking fuel injectors

Fuel return line restricted

Fuel rail pressure sensor bias

Damaged or leaking fuel pulse damper

Purge solenoid valve is leaking when the canister is full

POSSI BLE Ba se e n gin e :


CAUSE
Engine oil contamination

I n t a k e Air Syst e m :

Leakage in intake air system

Contaminated MAF sensor

Ele ct r ica l Syst e m :

MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

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2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCS troubleshooting procedures.

Switch the ignition to off, then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or stored DTCs. No Go to the next step.

Are any DTCs present other than the following:

P0172:00, P0175:00,
P2196:00 or P2198:00?

VERI FY FUEL AN D EN GI N E OI L CON D I TI ON S


4 Yes Replace the engine oil.
N OTE:
Go to the next step.
An engine that consumes oil at a high rate
deposits high levels of phosphorus on the
catalyst and reduces the catalyst efficiency. No Go to the next step.

Make sure the customer has not:

Noticed a high vehicle oil


consumption.

Does the vehicle exhibit any of the above


condition?

5 I N SPECT EN TI RE I N TAKE AI R SYSTEM FOR Yes Repair if necessary.


D EBRI S, BLOCKAGE OR OTH ER D AM AGE
Then go to Step 24.
Check the intake air system for obstructions,
restrictions, and damage.
No Go to the next step.
Check the throttle plate for obstructions or
sludge.

Check the air filter element and housing for


blockage.

Is a concern present?

I N SPECT FUEL PRESSURE


6 Yes Go to Step 16.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

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N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge

Pressurize the fuel system.

Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (Engine running)

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

7 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 8.

Switch the ignition to off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


8 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 24.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal D and

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ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


9 I N W I RI N G AN H ARN ESS Yes Go to Step 12.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 24.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP (wiring


harness-side connector) terminal B and fuel
pump relay (wiring harness-side connector)
terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


10 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 12.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml, the calculation is; 14 minus 4, then
multiply by 5 to equal 50. The percentage of
ethanol in the fuel is 50%

Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added

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Multiply the new value by 5. This new value is
the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel

Is any ethanol present in the fuel?

11 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded calculated percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 24.

12 I N SPECT FUEL PRESSURE D ECREASE Yes Go to Step 14.

Connect the mechanical fuel pressure gauge.


No Go to the next step.
Switch the ignition to ON (Engine running)

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FOR FLOW AN D LEAKAGE


13 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 24.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


14 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 24.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
No Go to the next step.
when performing the road test. Failure to
follow these instructions may result in personal
injury.

N OTE:

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Some concerns may only be present during
certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


15 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 24.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM I S REPAI RED


16 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 24.


attention to driving conditions are mandatory
when performing the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 24.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)

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at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

17 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 19.


STABI LI TY - FAST D ECREASE

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

18 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
24.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 21.
Is a concern present?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 13.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

20 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N TH E FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 10 and 11.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 24.

21 I N SPECT FUEL I N JECTOR OPERATI ON Yes Go to the next step.

Perform the “Fuel Injector Operation


Inspection” for the right bank (with DTC No Replace the suspect fuel injector.

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P0172:00) or the left bank (with DTC
Then go to Step 24.
P0175:00).

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


22 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 24.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values are not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


23 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition to off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

24 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 1 7 2 :0 0 , P0 1 7 5 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

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Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform the OBD-II DRIVE MODE up to Misfire, No Go to the next step.


Fuel and HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

25 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0205:00 Injector circuit/open—cylinder No.5

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.5 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.5 terminal B

Open circuit between fuel injector No.5 terminal A and PCM terminal 2BL
POSSI BLE CAUSE
Short to ground between fuel injector No.5 terminal A and PCM terminal 2BL

Short to power supply between fuel injector No.5 terminal A and PCM terminal 2BL

Fuel injector No.5 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.5 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.5 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.5 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.5 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.5


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.5 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.5 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.5


terminal A (wiring harness-side) and PCM terminal 2BL
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.5 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.5


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.5 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.5 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.5 Yes Replace the fuel injector No.5, then go
to the next step.
Inspect the fuel injector No.5.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0205:00 Injector circuit/open—cylinder No.5

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.5 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.5 terminal B

Open circuit between fuel injector No.5 terminal A and PCM terminal 2BL
POSSI BLE CAUSE
Short to ground between fuel injector No.5 terminal A and PCM terminal 2BL

Short to power supply between fuel injector No.5 terminal A and PCM terminal 2BL

Fuel injector No.5 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.5 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.5 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.5 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.5 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.5


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.5 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.5 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.5


terminal A (wiring harness-side) and PCM terminal 2BL
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.5 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.5


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.5 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.5 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.5 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.5 Yes Replace the fuel injector No.5, then go
to the next step.
Inspect the fuel injector No.5.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0206:00 Injector circuit/open—cylinder No.6

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.6 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.6 terminal B

Open circuit between fuel injector No.6 terminal A and PCM terminal 2BI
POSSI BLE CAUSE
Short to ground between fuel injector No.6 terminal A and PCM terminal 2BI

Short to power supply between fuel injector No.6 terminal A and PCM terminal 2BI

Fuel injector No.6 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.6 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.6 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.6 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.6 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.6


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.6 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.6 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.6


terminal A (wiring harness-side) and PCM terminal 2BI
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.6 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.6


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.6 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.6 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.6 Yes Replace the fuel injector No.6, then go
to the next step.
Inspect the fuel injector No.6.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 6 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 0 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0206:00 Injector circuit/open—cylinder No.6

D ETECTI ON The CCM monitors the operation of the fuel injector drivers in the PCM. The test fails if
CON D I TI ON the fuel injector circuitry is inoperative.

Fuel injector No.6 connector or terminal malfunction

PCM connector or terminal malfunction

Open circuit between fuel pump relay and fuel injector No.6 terminal B

Open circuit between fuel injector No.6 terminal A and PCM terminal 2BI
POSSI BLE CAUSE
Short to ground between fuel injector No.6 terminal A and PCM terminal 2BI

Short to power supply between fuel injector No.6 terminal A and PCM terminal 2BI

Fuel injector No.6 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not


repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT FUEL I N JECTOR N O.6 CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 10.

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Switch the ignition to off.
No Go to the next step.
Disconnect the fuel injector No.6 connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there malfunction?

4 I N SPECT FUEL I N JECTOR N O.6 POW ER SUPPLY Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Fuel injector No.6 connector is disconnected. No Repair for an open circuit, then go to
Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.6


connector terminal B and body ground.

Is the voltage greater than 10 V?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Fuel injector No.6 connector is disconnected.


No Go to the next step.
Switch the ignition to off.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Is there malfunction?

6 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Go to the next step.


FOR OPEN I N SPECT FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No Repair for an open circuit, then go to
Fuel injector No.6 and PCM connectors are Step 10.
disconnected.

Measure the resistance between fuel injector No.6


terminal A (wiring harness-side) and PCM terminal 2BI
(wiring harness-side).

Is the resistance less than 5 ohms?

7 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Go to the next step.


FOR SH ORT TO GROUN D I N W I RI N G H ARN ESS

Fuel injector No.6 and PCM connectors are No Repair for a short circuit, then go to
disconnected. Step 10.

Measure the resistance between fuel injector No.6


connector terminal A (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

8 I N SPECT FUEL I N JECTOR N O.6 SI GN AL CI RCUI T Yes Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY I N W I RI N G Step 10.
H ARN ESS

Fuel injector No.6 and PCM connectors are No Go to the next step.
disconnected.

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Switch the ignition to ON (Engine off).

Measure the voltage between fuel injector No.6 terminal


A (wiring harness-side) and body ground.

Is any voltage present?

9 I N SPECT FUEL I N JECTOR N O.6 Yes Replace the fuel injector No.6, then go
to the next step.
Inspect the fuel injector No.6.

(See FUEL I N JECTOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 2 0 6 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0297:00 Vehicle over speed condition

D ETECTI ON P0297:00 indicates that the vehicle has been operated in a manner which
CON D I TI ON caused the engine or vehicle to exceed a calibration limit.

Wheel slippage (water, ice, mud and snow).


POSSI BLE
Excessive engine rpm in neutral.
CAUSE
Vehicle drive at a high rate of speed.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT VEH I CLE OPERATI ON Yes Vehicle is normal. Then go to the next step.

Check for:
No Clear DTCs and refer to “DIAGNOSTIC INDEX”
Water, ice, mud if customer had any drive ability concerns.
and snow causing
wheel slippage. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Excessive engine
speed in N

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(Neutral).

Check whether
the vehicle way
driven at a high
rate of speed.

Was the vehicle driven under any


of the above conditions?

4 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 2 9 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0297:00 Vehicle over speed condition

D ETECTI ON P0297:00 indicates that the vehicle has been operated in a manner which
CON D I TI ON caused the engine or vehicle to exceed a calibration limit.

Wheel slippage (water, ice, mud and snow).


POSSI BLE
Excessive engine rpm in neutral.
CAUSE
Vehicle drive at a high rate of speed.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT VEH I CLE OPERATI ON Yes Vehicle is normal. Then go to the next step.

Check for:
No Clear DTCs and refer to “DIAGNOSTIC INDEX”
Water, ice, mud if customer had any drive ability concerns.
and snow causing
wheel slippage. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Excessive engine
speed in N

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(Neutral).

Check whether
the vehicle way
driven at a high
rate of speed.

Was the vehicle driven under any


of the above conditions?

4 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 2 9 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
Start the engine and run it at idle.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0301:00

DTC
P0302:00 P0301:00: Cylinder No.1 misfire detected

DTC P0302:00: Cylinder No.2 misfire detected


P0303:00
P0303:00: Cylinder No.3 misfire detected
DTC
P0304:00: Cylinder No.4 misfire detected
P0304:00
P0305:00: Cylinder No.5 misfire detected
DTC
P0305:00 P0306:00: Cylinder No.6 misfire detected
DTC P0316:00:Misfire detected on startup (first 1000 revolutions)
P0306:00

DTC
P0316:00

DTC P0301:00, P0302:00, P0303:00, P0304:00, P0305:00, P0306:00: The


misfire detection monitor is designed to monitor engine misfire and identify the
specific cylinder in which the misfire has occurred. Misfire is defined as lack of
D ETECTI ON combustion in a cylinder due to absence of spark, poor fuel metering, poor
CON D I TI ON compression, or any other cause

DTC P0316:00 is set in addition to misfire DTC which occurs in the first 1,000
revolution test interval following engine start.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Related connector and terminal malfunction

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Related wiring harness malfunction

Air suction in intake air system (between dynamic chamber and cylinder head)

POSSI BLE Spark plug malfunction


CAUSE
Ignition system malfunction

Ignition coil malfunction

Fuel injector malfunction

Purge solenoid valve malfunction

Evaporative emission system malfunction

Fuel pressure inadequate

Poor fuel quality

Fuel nearly depleted

Inadequate engine compression due to engine internal malfunction

Related connector or terminal malfunction

Related wiring harness malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then go
Has FREEZE FRAME DATA to the next step.
been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R I N FORM ATI ON Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to the
Verify related Service next step.
Bulletins and/or on-line
repair information
availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition to off,


then to the ON (Engine No Go to the next step.

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off).

Verify related pending code


or stored DTCs.

Are other DTCs present?

4 VERI FY CURREN T I N PUT Yes Inspect the suspected circuit or part or both according to
SI GN AL STATUS ( KEY inspection results. Then go to Step 17.
TO ON / I D LE)
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access APP1, APP2, ECT,
IAT, MAF, RPM TP REL and
VSS PIDs using the M- No Go to the next step.
MDS.

(See PCM I N SPECTI ON [ M ZI


3 .7 V6 ] .)

Is there any signal that is


far out of specification
when the ignition is
switched ON, and the
engine is run at idle?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS UN D ER TROUBLE CON D I TI ON Yes Inspect the suspected circuit or part or both according
inspection results. Then go to Step 17.
CAUTI ON :
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
While performing this step,
always operate the vehicle
in a safe and lawful No Go to the next step.
manner.

When the M-MDS is used


to observe monitor system
status while driving, be
sure to have another
technician with you, or
record the data in the M-
MDS using the PID/DATA
MONITOR AND RECORD
capturing function and
inspect later.

Inspect the same PIDs as


in Step 4 when simulating
the FREEZE FRAME DATA
condition.

Is there any signal which


causes drastic changes?

6 I N SPECT FOR Yes Repair or replace the suspected part, then go to Step 17.
EXCESSI VE AI R
SUCTI ON I N I N TAKE
AI R SYSTEM No Go to the next step.

Inspect for air leakage at


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the following:

Between
the
dynamic
chamber
and the
cylinder
head

Is there any malfunction?

7 I N SPECT SPARK PLUG Yes If the spark plug is wet, fuel flooding is
CON D I TI ON suspected. Go to Step 9.

Switch the ignition to off. If the spark plug has a crack, excess
wear or improper gap, replace the
Remove the spark plug malfunctioning spark plug. Then go to
from the suspected Step 17.
cylinder.
(See SPARK PLUG
Check the spark plug REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
condition:

Cracks No Go to the next step.

Excess
wear

Gap

Wet

Is any problem found on


the spark plug?

8 I N SPECT I GN I TI ON Yes Go to the next step.


SYSTEM OPERATI ON
FOR SUSPECTED
CYLI N D ER No Replace or replace the malfunctioning part according to
the spark test results, then go to Step 17.
Perform the spark test for
the suspected cylinder.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are the results of the spark


test normal?

9 I N SPECT FUEL Yes Go to the next step.


I N JECTOR W I RI N G
H ARN ESS
No Inspect the fuel injector wiring harnesses. Repair or
Remove the intake air replace if necessary, then go to Step 17.
system parts.

Disconnect the fuel injector


connector on the

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suspected cylinder.

Connect the noid light to


the fuel injector connector
terminals.

Verify the light dimness


during cranking.

Does the noid light


illuminate?

10 I N SPECT FUEL Yes Replace fuel injector, then go to Step 17.


I N JECTOR OPERATI ON
(See FUEL I N JECTOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Remove fuel injector from V6 ] .)
the suspected cylinder.

(See FUEL I N JECTOR No Go to the next step.


REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)

Swap the fuel injector with


one from another cylinder.

Start the engine and run it


at idle.

Is there the misfire DTC


for the cylinder which has
a suspected fuel injector?

11 I N SPECT FOR AI R Yes Repair or replace the suspected part, then go to Step 17.
SUCTI ON AT I N TAKE
AI R SYSTEM
No Go to the next step.
Inspect for air leakage at
the following:

Around
the
connection
of the
dynamic
chamber
and the
intake
manifold

Around
the
connection
of the
intake
manifold
and the
cylinder
head

Is air leakage found?

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12 I N SPECT OPERATI ON OF Yes Go to the next step.
PURGE SOLEN OI D
VALVE
No Repair or replace the malfunctioning part according to the
Inspect the purge control purge control system inspection results, then go to Step
system operation. 17.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the purge control


system work correctly?

13 I N SPECT FUEL LI N E Yes If the fuel line pressure is too low, go to the next step. If
PRESSURE the fuel line pressure is excessively high, check as
follows:
Switch the ignition to off.
Fuel pump maximum pressure
Inspect the fuel line
pressure. Fuel return line for clogging

(See FUEL LI N E PRESSURE If all of the above are


I N SPECTI ON [ M ZI 3 .7 V6 ] .) normal, replace the
pressure regulator.
Is there any malfunction?
(See FUEL PUM P UN I T
D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)

Then go to Step 17.

No Go to Step 15.

14 I N SPECT FUEL LI N E Yes Replace suspected fuel line, then go to Step 17.
FROM FUEL PUM P TO
FUEL D ELI VERY PI PE
No Inspect the low-pressure side fuel filter for the following:
Visually inspect the fuel
line for any leakage. Foreign material or staining inside the
fuel filter
Is any fuel leakage found?
Perform the following actions as a result:

If foreign material or staining is found


inside the fuel filter (low-pressure side),
clean the fuel tank and filter.

If normal, replace the fuel pump unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Then go to Step 17.

I N SPECT SEALI N G OF EN GI N E
15 COOLAN T PASSAGE Yes Air penetrates due to poor sealing of the head gasket or
other areas between the combustion chamber and the
W ARN I N G: engine coolant passage. Repair or replace malfunctioning

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parts, then go to Step 17.
Never remove the cooling
system cap or loosen the
radiator drain plug while No Go to the next step.
the engine is running, or
when the engine and
radiator are hot. Scalding
engine coolant and steam
may shoot out and cause
serious injury. It may also
damage the engine and
cooling system.

Turn off the engine and


wait until it is cool. Even
then, be very careful when
removing the cap. Wrap a
thick cloth around it and
slowly turn it
counterclockwise to the
first stop. Step back while
the pressure escapes.

When you are sure all the


pressure is gone, press
down on the cap using the
cloth, turn it, and remove
it.

Remove the radiator cap.

Implement the procedure


to bleed air from the
engine coolant, then run
the engine at idle.

Are there any small


bubbles which make the
engine coolant white at
filling opening?

N OTE:

Large bubbles are normal


since they are remaining
air coming from the engine
coolant passage.

16 I N SPECT EN GI N E Yes Go to the next step.


COM PRESSI ON
(The system is operating correctly at this time. The
Inspect the engine concern may have been caused by a loose or corroded
compression. connector.)

(See COM PRESSI ON


I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Overhaul the engine, then go to the next step.

Is the engine compression


normal?

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17 VERI FY Yes Repeat the inspection from Step 1.
TROUBLESH OOTI N G OF
M I SFI RE D TC H AS BEEN If the malfunction recurs, replace the
COM PLETED PCM.

Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON [ M ZI


connectors are 3 .7 V6 ] .)
reconnected.
Go to the next step.
Switch the ignition to ON
(Engine off). No Go to the next step.
Clear the DTC from the
PCM memory using the M-
MDS.

Perform the OBD-II DRIVE


MODE up to Misfire, Fuel
and HO2S Monitors (Step
11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-


MDS.

Is the PENDING CODE for


this DTC present?

18 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0301:00

DTC
P0302:00 P0301:00: Cylinder No.1 misfire detected

DTC P0302:00: Cylinder No.2 misfire detected


P0303:00
P0303:00: Cylinder No.3 misfire detected
DTC
P0304:00: Cylinder No.4 misfire detected
P0304:00
P0305:00: Cylinder No.5 misfire detected
DTC
P0305:00 P0306:00: Cylinder No.6 misfire detected
DTC P0316:00:Misfire detected on startup (first 1000 revolutions)
P0306:00

DTC
P0316:00

DTC P0301:00, P0302:00, P0303:00, P0304:00, P0305:00, P0306:00: The


misfire detection monitor is designed to monitor engine misfire and identify the
specific cylinder in which the misfire has occurred. Misfire is defined as lack of
D ETECTI ON combustion in a cylinder due to absence of spark, poor fuel metering, poor
CON D I TI ON compression, or any other cause

DTC P0316:00 is set in addition to misfire DTC which occurs in the first 1,000
revolution test interval following engine start.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Related connector and terminal malfunction

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Related wiring harness malfunction

Air suction in intake air system (between dynamic chamber and cylinder head)

POSSI BLE Spark plug malfunction


CAUSE
Ignition system malfunction

Ignition coil malfunction

Fuel injector malfunction

Purge solenoid valve malfunction

Evaporative emission system malfunction

Fuel pressure inadequate

Poor fuel quality

Fuel nearly depleted

Inadequate engine compression due to engine internal malfunction

Related connector or terminal malfunction

Related wiring harness malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then go
Has FREEZE FRAME DATA to the next step.
been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R I N FORM ATI ON Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to the
Verify related Service next step.
Bulletins and/or on-line
repair information
availability. No Go to the next step.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition to off,


then to the ON (Engine No Go to the next step.

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off).

Verify related pending code


or stored DTCs.

Are other DTCs present?

4 VERI FY CURREN T I N PUT Yes Inspect the suspected circuit or part or both according to
SI GN AL STATUS ( KEY inspection results. Then go to Step 17.
TO ON / I D LE)
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
Access APP1, APP2, ECT,
IAT, MAF, RPM TP REL and
VSS PIDs using the M- No Go to the next step.
MDS.

(See PCM I N SPECTI ON [ M ZI


3 .7 V6 ] .)

Is there any signal that is


far out of specification
when the ignition is
switched ON, and the
engine is run at idle?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS UN D ER TROUBLE CON D I TI ON Yes Inspect the suspected circuit or part or both according
inspection results. Then go to Step 17.
CAUTI ON :
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
While performing this step,
always operate the vehicle
in a safe and lawful No Go to the next step.
manner.

When the M-MDS is used


to observe monitor system
status while driving, be
sure to have another
technician with you, or
record the data in the M-
MDS using the PID/DATA
MONITOR AND RECORD
capturing function and
inspect later.

Inspect the same PIDs as


in Step 4 when simulating
the FREEZE FRAME DATA
condition.

Is there any signal which


causes drastic changes?

6 I N SPECT FOR Yes Repair or replace the suspected part, then go to Step 17.
EXCESSI VE AI R
SUCTI ON I N I N TAKE
AI R SYSTEM No Go to the next step.

Inspect for air leakage at


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the following:

Between
the
dynamic
chamber
and the
cylinder
head

Is there any malfunction?

7 I N SPECT SPARK PLUG Yes If the spark plug is wet, fuel flooding is
CON D I TI ON suspected. Go to Step 9.

Switch the ignition to off. If the spark plug has a crack, excess
wear or improper gap, replace the
Remove the spark plug malfunctioning spark plug. Then go to
from the suspected Step 17.
cylinder.
(See SPARK PLUG
Check the spark plug REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
condition:

Cracks No Go to the next step.

Excess
wear

Gap

Wet

Is any problem found on


the spark plug?

8 I N SPECT I GN I TI ON Yes Go to the next step.


SYSTEM OPERATI ON
FOR SUSPECTED
CYLI N D ER No Replace or replace the malfunctioning part according to
the spark test results, then go to Step 17.
Perform the spark test for
the suspected cylinder.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are the results of the spark


test normal?

9 I N SPECT FUEL Yes Go to the next step.


I N JECTOR W I RI N G
H ARN ESS
No Inspect the fuel injector wiring harnesses. Repair or
Remove the intake air replace if necessary, then go to Step 17.
system parts.

Disconnect the fuel injector


connector on the

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suspected cylinder.

Connect the noid light to


the fuel injector connector
terminals.

Verify the light dimness


during cranking.

Does the noid light


illuminate?

10 I N SPECT FUEL Yes Replace fuel injector, then go to Step 17.


I N JECTOR OPERATI ON
(See FUEL I N JECTOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Remove fuel injector from V6 ] .)
the suspected cylinder.

(See FUEL I N JECTOR No Go to the next step.


REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)

Swap the fuel injector with


one from another cylinder.

Start the engine and run it


at idle.

Is there the misfire DTC


for the cylinder which has
a suspected fuel injector?

11 I N SPECT FOR AI R Yes Repair or replace the suspected part, then go to Step 17.
SUCTI ON AT I N TAKE
AI R SYSTEM
No Go to the next step.
Inspect for air leakage at
the following:

Around
the
connection
of the
dynamic
chamber
and the
intake
manifold

Around
the
connection
of the
intake
manifold
and the
cylinder
head

Is air leakage found?

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12 I N SPECT OPERATI ON OF Yes Go to the next step.
PURGE SOLEN OI D
VALVE
No Repair or replace the malfunctioning part according to the
Inspect the purge control purge control system inspection results, then go to Step
system operation. 17.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the purge control


system work correctly?

13 I N SPECT FUEL LI N E Yes If the fuel line pressure is too low, go to the next step. If
PRESSURE the fuel line pressure is excessively high, check as
follows:
Switch the ignition to off.
Fuel pump maximum pressure
Inspect the fuel line
pressure. Fuel return line for clogging

(See FUEL LI N E PRESSURE If all of the above are


I N SPECTI ON [ M ZI 3 .7 V6 ] .) normal, replace the
pressure regulator.
Is there any malfunction?
(See FUEL PUM P UN I T
D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)

Then go to Step 17.

No Go to Step 15.

14 I N SPECT FUEL LI N E Yes Replace suspected fuel line, then go to Step 17.
FROM FUEL PUM P TO
FUEL D ELI VERY PI PE
No Inspect the low-pressure side fuel filter for the following:
Visually inspect the fuel
line for any leakage. Foreign material or staining inside the
fuel filter
Is any fuel leakage found?
Perform the following actions as a result:

If foreign material or staining is found


inside the fuel filter (low-pressure side),
clean the fuel tank and filter.

If normal, replace the fuel pump unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Then go to Step 17.

I N SPECT SEALI N G OF EN GI N E
15 COOLAN T PASSAGE Yes Air penetrates due to poor sealing of the head gasket or
other areas between the combustion chamber and the
W ARN I N G: engine coolant passage. Repair or replace malfunctioning

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parts, then go to Step 17.
Never remove the cooling
system cap or loosen the
radiator drain plug while No Go to the next step.
the engine is running, or
when the engine and
radiator are hot. Scalding
engine coolant and steam
may shoot out and cause
serious injury. It may also
damage the engine and
cooling system.

Turn off the engine and


wait until it is cool. Even
then, be very careful when
removing the cap. Wrap a
thick cloth around it and
slowly turn it
counterclockwise to the
first stop. Step back while
the pressure escapes.

When you are sure all the


pressure is gone, press
down on the cap using the
cloth, turn it, and remove
it.

Remove the radiator cap.

Implement the procedure


to bleed air from the
engine coolant, then run
the engine at idle.

Are there any small


bubbles which make the
engine coolant white at
filling opening?

N OTE:

Large bubbles are normal


since they are remaining
air coming from the engine
coolant passage.

16 I N SPECT EN GI N E Yes Go to the next step.


COM PRESSI ON
(The system is operating correctly at this time. The
Inspect the engine concern may have been caused by a loose or corroded
compression. connector.)

(See COM PRESSI ON


I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Overhaul the engine, then go to the next step.

Is the engine compression


normal?

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17 VERI FY Yes Repeat the inspection from Step 1.
TROUBLESH OOTI N G OF
M I SFI RE D TC H AS BEEN If the malfunction recurs, replace the
COM PLETED PCM.

Verify that all disconnected (See PCM REM OVAL/ I N STALLATI ON [ M ZI


connectors are 3 .7 V6 ] .)
reconnected.
Go to the next step.
Switch the ignition to ON
(Engine off). No Go to the next step.
Clear the DTC from the
PCM memory using the M-
MDS.

Perform the OBD-II DRIVE


MODE up to Misfire, Fuel
and HO2S Monitors (Step
11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-


MDS.

Is the PENDING CODE for


this DTC present?

18 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 1 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0315:00 CKP system variation not learned

The PCM is unable to learn and correct for mechanical inaccuracies in the
D ETECTI ON
crankshaft pulse wheel tooth spacing. This DTC disables the misfire
CON D I TI ON
monitor.

POSSI BLE Crankshaft pulse wheel teeth malfunction


CAUSE
CKP sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition to off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

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I N SPECT PH YSI CAL CON D I TI ON OF CRAN KSH AFT
4 PULSE W H EEL Yes Go to the next step.

N OTE:
No Repair if necessary. Then go to Step 6.
DTC P0315:00 is set when the PCM is
unable to learn and correct for the
mechanical variations in the crankshaft
pulse wheel tooth spacing (the
allowable correction tolerances are
exceeded).

Inspect the crankshaft pulse wheel for


damaged teeth.

Inspect the crankshaft pulse wheel for


wobble.

Check for a loose crankshaft pulse


wheel.

Check the CKP sensor for damage.

Are the CKP sensor and crankshaft


pulse wheel normal?

I N SPECT D AM PER AN D PULLEY ASSEM BLY


5 Yes Disconnect the negative battery terminal
N OTE: for 5 min to allow the PCM to learn the
new profile. Install a new pulley or
This step is for engines that have damper assembly. Then go to the next
damper mounted pulse rings. Remove step.
the front cover if necessary to observe
the crank pulley.
No Go to the next step.
Observe the crank pulley for wobble.

Examine the EI pulse ring fastened to


the harmonic dampener.

Does the crank pulley wobble or is the


pulse ring loose or damaged?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 1 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

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7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 1 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0315:00 CKP system variation not learned

The PCM is unable to learn and correct for mechanical inaccuracies in the
D ETECTI ON
crankshaft pulse wheel tooth spacing. This DTC disables the misfire
CON D I TI ON
monitor.

POSSI BLE Crankshaft pulse wheel teeth malfunction


CAUSE
CKP sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition to off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

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I N SPECT PH YSI CAL CON D I TI ON OF CRAN KSH AFT
4 PULSE W H EEL Yes Go to the next step.

N OTE:
No Repair if necessary. Then go to Step 6.
DTC P0315:00 is set when the PCM is
unable to learn and correct for the
mechanical variations in the crankshaft
pulse wheel tooth spacing (the
allowable correction tolerances are
exceeded).

Inspect the crankshaft pulse wheel for


damaged teeth.

Inspect the crankshaft pulse wheel for


wobble.

Check for a loose crankshaft pulse


wheel.

Check the CKP sensor for damage.

Are the CKP sensor and crankshaft


pulse wheel normal?

I N SPECT D AM PER AN D PULLEY ASSEM BLY


5 Yes Disconnect the negative battery terminal
N OTE: for 5 min to allow the PCM to learn the
new profile. Install a new pulley or
This step is for engines that have damper assembly. Then go to the next
damper mounted pulse rings. Remove step.
the front cover if necessary to observe
the crank pulley.
No Go to the next step.
Observe the crank pulley for wobble.

Examine the EI pulse ring fastened to


the harmonic dampener.

Does the crank pulley wobble or is the


pulse ring loose or damaged?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 1 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

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7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0320:00 Ignition/distributor engine speed input circuit

D ETECTI ON The ignition engine speed sensor input signal to the PCM is continuously monitored. The
CON D I TI ON test fails when the signal indicates that 2 successive erratic PIP pulses occurred.

Loose wires/connectors.

CKP sensor and/or trigger wheel physically damaged

CKP sensor malfunction

Arching secondary ignition components (coil, wires or plugs).

On-board transmitter (2-way radio).

CKP sensor circuits short to each other


POSSI BLE
Open circuit between PCM terminal 2V and CKP sensor terminal A
CAUSE
Open circuit between PCM terminal 2R and CKP sensor terminal B

Short to ground circuit between PCM terminal 2V and CKP sensor terminal A

Short to ground circuit between PCM terminal 2R and CKP sensor terminal B

Short to power supply circuit between PCM terminal 2V and CKP sensor terminal A

Short to power supply circuit between PCM terminal 2R and CKP sensor terminal B

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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Switch the ignition to off, then to the ON (Engine
off).
No Go to the next step.
Verify related pending code or stored DTCs.

Are other DTCs present?

I N SPECT CKP SEN SOR SI GN AL SEN T TO PCM


4 Yes Go to Step 13.
N OTE:
(The system is operating correctly at this
The battery should be fully charged and the time. The concern may have been caused by
starting system should be functioning properly. a loose or corroded connector.)

Switch the ignition to ON (Engine off)


No Go to the next step.
Access the PCM and monitor the RPM PID.

Crank the engine.

Is the engine speed more than 150 rpm?

5 I N SPECT TI M I N G COVER, CKP SEN SOR AN D Yes Repair if necessary. Then go to Step 13.
EXTERN AL TRI GGER W H EEL ( OUTSI D E
TI M I N G COVER) FOR OBVI OUS PH YSI CAL
D AM AGE No Go to the next step.

Switch the ignition to off.

Visually check the timing cover, CKP sensor and


external trigger wheel (outside the timing cover)
for obvious physical damage.

Do any parts appear physically damaged?

6 I N SPECT FOR PROPER CKP BI AS VOLTAGES Yes Go to the next step.


I N PCM

Disconnect the CKP sensor connector. No Go to Step 9.

Switch the ignition to ON (Engine off)

Measure the voltage between:

CKP sensor terminal A on the


wiring harness side and battery
negative

CKP sensor terminal B on the


wiring harness side and battery
negative

Are the voltages between 1—3 V?

7 I N SPECT CKP SEN SOR RESI STAN CE Yes Go to the next step.

CKP sensor connector is disconnected.


No Replace the CKP sensor. Then go to Step 13.
Switch the ignition to off.

Measure the resistance between CKP sensor


terminal A and B on the component side.

Is the resistance between 575—790 ohms?

I N SPECT CKP W I RI N G H ARN ESS SH I ELD CI RCUI T FOR


8 SH ORT TO GROUN D Yes Go to the next step.

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N OTE:
No Repair the short circuit. Check for a poor
The wiring harness shield protects the CKP signal ground. Then go to Step 13.
from electrical noise and is grounded at one end,
typically near the PCM.

N OTE:

Perform the following resistance measurement


between the CKP shield and the ground.

CKP sensor connector is disconnected.

Measure the resistance between:

CKP_SHLD assembly connector


wiring harness side and ground

Is the resistance less than 5 ohms?

9 I N SPECT FOR SH ORT BETW EEN CKP ( + ) AN D Yes Go to the next step.
CKP ( - ) I N W I RI N G H ARN ESS

CKP sensor connector is disconnected. No Repair for a short circuit, Then go to Step 13.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between:

CKP sensor terminal A and B on


the wiring harness side

Is the resistance more than 10 kilohms?

10 I N SPECT CKP CI RCUI T( S) FOR OPEN Yes Go to the next step.


CI RCUI T I N W I RI N G H ARN ESS

CKP sensor and PCM connectors are disconnected. No Repair for an open circuit, Then go to Step
13.
Measure the resistance between:

CKP sensor connector A on the


wiring harness side and PCM
terminal 2V

CKP sensor connector B on the


wiring harness side and PCM
terminal 2R

Are the resistances less than 5 ohms?

11 I N SPECT CKP CI RCUI T( S) FOR SH ORT TO Yes Go to the next step.


GROUN D I N W I RI N G H ARN ESS

CKP sensor and PCM connectors are disconnected. No Repair for a short to ground, Then go to Step
13.
Measure the resistance between:

CKP sensor connector A on the


wiring harness side and battery
negative

CKP sensor connector B on the


wiring harness side and battery
negative

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Are the resistances more than 10 kilohms?

12 I N SPECT CKP CI RCUI T FOR SH ORT TO Yes Repair for a short to power supply, Then go
VOLTAGE I N W I RI N G H ARN ESS to the next step.

CKP sensor and PCM connectors are disconnected.


No Go to the next step.
Switch the ignition to ON (Engine off)
(The system is operating correctly at this
Measure the voltage between: time. The concern may have been caused by
a loose or corroded connector.)
CKP sensor connector A on the
wiring harness side and battery
negative

CKP sensor connector B on the


wiring harness side and battery
negative

Are any voltage present?

13 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 2 0 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors are replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0320:00 Ignition/distributor engine speed input circuit

D ETECTI ON The ignition engine speed sensor input signal to the PCM is continuously monitored. The
CON D I TI ON test fails when the signal indicates that 2 successive erratic PIP pulses occurred.

Loose wires/connectors.

CKP sensor and/or trigger wheel physically damaged

CKP sensor malfunction

Arching secondary ignition components (coil, wires or plugs).

On-board transmitter (2-way radio).

CKP sensor circuits short to each other


POSSI BLE
Open circuit between PCM terminal 2V and CKP sensor terminal A
CAUSE
Open circuit between PCM terminal 2R and CKP sensor terminal B

Short to ground circuit between PCM terminal 2V and CKP sensor terminal A

Short to ground circuit between PCM terminal 2R and CKP sensor terminal B

Short to power supply circuit between PCM terminal 2V and CKP sensor terminal A

Short to power supply circuit between PCM terminal 2R and CKP sensor terminal B

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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Switch the ignition to off, then to the ON (Engine
off).
No Go to the next step.
Verify related pending code or stored DTCs.

Are other DTCs present?

I N SPECT CKP SEN SOR SI GN AL SEN T TO PCM


4 Yes Go to Step 13.
N OTE:
(The system is operating correctly at this
The battery should be fully charged and the time. The concern may have been caused by
starting system should be functioning properly. a loose or corroded connector.)

Switch the ignition to ON (Engine off)


No Go to the next step.
Access the PCM and monitor the RPM PID.

Crank the engine.

Is the engine speed more than 150 rpm?

5 I N SPECT TI M I N G COVER, CKP SEN SOR AN D Yes Repair if necessary. Then go to Step 13.
EXTERN AL TRI GGER W H EEL ( OUTSI D E
TI M I N G COVER) FOR OBVI OUS PH YSI CAL
D AM AGE No Go to the next step.

Switch the ignition to off.

Visually check the timing cover, CKP sensor and


external trigger wheel (outside the timing cover)
for obvious physical damage.

Do any parts appear physically damaged?

6 I N SPECT FOR PROPER CKP BI AS VOLTAGES Yes Go to the next step.


I N PCM

Disconnect the CKP sensor connector. No Go to Step 9.

Switch the ignition to ON (Engine off)

Measure the voltage between:

CKP sensor terminal A on the


wiring harness side and battery
negative

CKP sensor terminal B on the


wiring harness side and battery
negative

Are the voltages between 1—3 V?

7 I N SPECT CKP SEN SOR RESI STAN CE Yes Go to the next step.

CKP sensor connector is disconnected.


No Replace the CKP sensor. Then go to Step 13.
Switch the ignition to off.

Measure the resistance between CKP sensor


terminal A and B on the component side.

Is the resistance between 575—790 ohms?

I N SPECT CKP W I RI N G H ARN ESS SH I ELD CI RCUI T FOR


8 SH ORT TO GROUN D Yes Go to the next step.

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N OTE:
No Repair the short circuit. Check for a poor
The wiring harness shield protects the CKP signal ground. Then go to Step 13.
from electrical noise and is grounded at one end,
typically near the PCM.

N OTE:

Perform the following resistance measurement


between the CKP shield and the ground.

CKP sensor connector is disconnected.

Measure the resistance between:

CKP_SHLD assembly connector


wiring harness side and ground

Is the resistance less than 5 ohms?

9 I N SPECT FOR SH ORT BETW EEN CKP ( + ) AN D Yes Go to the next step.
CKP ( - ) I N W I RI N G H ARN ESS

CKP sensor connector is disconnected. No Repair for a short circuit, Then go to Step 13.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between:

CKP sensor terminal A and B on


the wiring harness side

Is the resistance more than 10 kilohms?

10 I N SPECT CKP CI RCUI T( S) FOR OPEN Yes Go to the next step.


CI RCUI T I N W I RI N G H ARN ESS

CKP sensor and PCM connectors are disconnected. No Repair for an open circuit, Then go to Step
13.
Measure the resistance between:

CKP sensor connector A on the


wiring harness side and PCM
terminal 2V

CKP sensor connector B on the


wiring harness side and PCM
terminal 2R

Are the resistances less than 5 ohms?

11 I N SPECT CKP CI RCUI T( S) FOR SH ORT TO Yes Go to the next step.


GROUN D I N W I RI N G H ARN ESS

CKP sensor and PCM connectors are disconnected. No Repair for a short to ground, Then go to Step
13.
Measure the resistance between:

CKP sensor connector A on the


wiring harness side and battery
negative

CKP sensor connector B on the


wiring harness side and battery
negative

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Are the resistances more than 10 kilohms?

12 I N SPECT CKP CI RCUI T FOR SH ORT TO Yes Repair for a short to power supply, Then go
VOLTAGE I N W I RI N G H ARN ESS to the next step.

CKP sensor and PCM connectors are disconnected.


No Go to the next step.
Switch the ignition to ON (Engine off)
(The system is operating correctly at this
Measure the voltage between: time. The concern may have been caused by
a loose or corroded connector.)
CKP sensor connector A on the
wiring harness side and battery
negative

CKP sensor connector B on the


wiring harness side and battery
negative

Are any voltage present?

13 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 2 0 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors are replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0325:00 KS circuit (RH)

D ETECTI ON The KS detects vibrations upon increase and decrease in engine RPM. The KS generates a
CON D I TI ON voltage based on this vibration. A DTC is set if the voltage goes outside a calibrated level.

Connector or terminal malfunction

Short to power supply in wiring harness between KS terminal C and PCM terminal 2AJ

Short to power supply in wiring harness between KS terminal D and PCM terminal 2AF

POSSI BLE Short to ground circuit between KS terminal C and PCM terminal 2AJ
CAUSE
Short to ground circuit between KS terminal D and PCM terminal 2AF

Open circuit wiring harness between KS terminal C and PCM terminal 2AJ

Open circuit wiring harness between KS terminal D and PCM terminal 2AF

KS malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT KS CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 9.

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Switch the ignition to off.
No Go to the next step.
Disconnect the KS connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT KS ( RH ) SI GN AL CI RCUI T FOR SH ORT Yes Repair or replace suspected part, then go to
TO POW ER SUPPLY Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals:

KS terminal C (wiring harness-side)


and body ground.

KS terminal D (wiring harness-side)


and body ground.

Are the voltage B+?

5 I N SPECT KS ( RH ) CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go to
GROUN D Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between the following
terminals:

KS terminal C (wiring harness-side)


and body ground.

KS terminal D (wiring harness-side)


and body ground.

Are there continuity?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

7 I N SPECT KS ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go to
Inspect for continuity between the following Step 9.
terminals:

KS terminal C (wiring harness-side)


and PCM terminal 2AJ (wiring
harness-side)

KS terminal D (wiring harness-side)


and PCM terminal 2AF (wiring
harness-side)

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Is there continuity?

8 I N SPECT TH E KS ( RH ) Yes Replace the KS, then go to the next step.

Inspect the KS (RH). (See KN OCK SEN SOR ( KS)


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there malfunction? No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF D TC P0 3 2 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0325:00 KS circuit (RH)

D ETECTI ON The KS detects vibrations upon increase and decrease in engine RPM. The KS generates a
CON D I TI ON voltage based on this vibration. A DTC is set if the voltage goes outside a calibrated level.

Connector or terminal malfunction

Short to power supply in wiring harness between KS terminal C and PCM terminal 2AJ

Short to power supply in wiring harness between KS terminal D and PCM terminal 2AF

POSSI BLE Short to ground circuit between KS terminal C and PCM terminal 2AJ
CAUSE
Short to ground circuit between KS terminal D and PCM terminal 2AF

Open circuit wiring harness between KS terminal C and PCM terminal 2AJ

Open circuit wiring harness between KS terminal D and PCM terminal 2AF

KS malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT KS CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 9.

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Switch the ignition to off.
No Go to the next step.
Disconnect the KS connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT KS ( RH ) SI GN AL CI RCUI T FOR SH ORT Yes Repair or replace suspected part, then go to
TO POW ER SUPPLY Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals:

KS terminal C (wiring harness-side)


and body ground.

KS terminal D (wiring harness-side)


and body ground.

Are the voltage B+?

5 I N SPECT KS ( RH ) CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go to
GROUN D Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between the following
terminals:

KS terminal C (wiring harness-side)


and body ground.

KS terminal D (wiring harness-side)


and body ground.

Are there continuity?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

7 I N SPECT KS ( RH ) CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go to
Inspect for continuity between the following Step 9.
terminals:

KS terminal C (wiring harness-side)


and PCM terminal 2AJ (wiring
harness-side)

KS terminal D (wiring harness-side)


and PCM terminal 2AF (wiring
harness-side)

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Is there continuity?

8 I N SPECT TH E KS ( RH ) Yes Replace the KS, then go to the next step.

Inspect the KS (RH). (See KN OCK SEN SOR ( KS)


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there malfunction? No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF D TC P0 3 2 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0330:00 KS circuit (LH)

D ETECTI ON The KS detects vibrations upon increase and decrease in engine RPM. The KS generates a
CON D I TI ON voltage based on this vibration. A DTC is set if the voltage goes outside a calibrated level.

Connector or terminal malfunction

Short to power supply in wiring harness between KS terminal A and PCM terminal 2AH

Short to power supply in wiring harness between KS terminal B and PCM terminal 2AD

POSSI BLE Short to ground circuit between KS terminal A and PCM terminal 2AH
CAUSE
Short to ground circuit between KS terminal B and PCM terminal 2AD

Open circuit wiring harness between KS terminal A and PCM terminal 2AH

Open circuit wiring harness between KS terminal B and PCM terminal 2AD

KS malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available Service Bulletins.
information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

No Go to the next step.

I N SPECT KS CON N ECTOR FOR POOR CON N ECTI ON


3 Yes Repair or replace suspected part, then go to
Switch the ignition to off. Step 9.

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Disconnect the KS connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Are there any malfunction?

I N SPECT KS ( LH ) SI GN AL CI RCUI T FOR SH ORT TO POW ER


4 SUPPLY Yes Repair or replace suspected part, then go to
Step 9.
Switch the ignition to ON (Engine off).

Measure the voltage between the following No Go to the next step.


terminals:

KS terminal A (wiring harness-side)


and body ground.

KS terminal B (wiring harness-side)


and body ground.

Are there voltage B+?

I N SPECT KS ( LH ) CI RCUI T FOR SH ORT TO GROUN D


5 Yes Repair or replace suspected part, then go to
Switch the ignition to ON (Engine off). Step 9.

Inspect for continuity between the following


terminals: No Go to the next step.

KS terminal A (wiring harness-side)


and body ground.

KS terminal B (wiring harness-side)


and body ground.

Are there continuity?

I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON


6 Yes Repair or replace suspected part, then go to
Switch the ignition to off. Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Are there any malfunction?

I N SPECT KS ( LH ) CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
Switch the ignition to off.

Inspect for continuity between the following No Repair or replace suspected part, then go to
terminals: Step 9.

KS terminal A (wiring harness-side)


and PCM terminal 2AH (wiring
harness-side)

KS terminal B (wiring harness-side)


and PCM terminal 2AD (wiring
harness-side)

Are there continuity?

I N SPECT TH E KS ( LH )
8 Yes Replace the KS, then go to the next step.
Inspect the KS (LH).
(See KN OCK SEN SOR ( KS)
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

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Is there malfunction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 3 3 0 :0 0 H AS BEEN


9 COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors reconnected. If the malfunction recurs,


replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.

Is the PENDING CODE for the DTC present?


No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0330:00 KS circuit (LH)

D ETECTI ON The KS detects vibrations upon increase and decrease in engine RPM. The KS generates a
CON D I TI ON voltage based on this vibration. A DTC is set if the voltage goes outside a calibrated level.

Connector or terminal malfunction

Short to power supply in wiring harness between KS terminal A and PCM terminal 2AH

Short to power supply in wiring harness between KS terminal B and PCM terminal 2AD

POSSI BLE Short to ground circuit between KS terminal A and PCM terminal 2AH
CAUSE
Short to ground circuit between KS terminal B and PCM terminal 2AD

Open circuit wiring harness between KS terminal A and PCM terminal 2AH

Open circuit wiring harness between KS terminal B and PCM terminal 2AD

KS malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available Service Bulletins.
information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

No Go to the next step.

I N SPECT KS CON N ECTOR FOR POOR CON N ECTI ON


3 Yes Repair or replace suspected part, then go to
Switch the ignition to off. Step 9.

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Disconnect the KS connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Are there any malfunction?

I N SPECT KS ( LH ) SI GN AL CI RCUI T FOR SH ORT TO POW ER


4 SUPPLY Yes Repair or replace suspected part, then go to
Step 9.
Switch the ignition to ON (Engine off).

Measure the voltage between the following No Go to the next step.


terminals:

KS terminal A (wiring harness-side)


and body ground.

KS terminal B (wiring harness-side)


and body ground.

Are there voltage B+?

I N SPECT KS ( LH ) CI RCUI T FOR SH ORT TO GROUN D


5 Yes Repair or replace suspected part, then go to
Switch the ignition to ON (Engine off). Step 9.

Inspect for continuity between the following


terminals: No Go to the next step.

KS terminal A (wiring harness-side)


and body ground.

KS terminal B (wiring harness-side)


and body ground.

Are there continuity?

I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON


6 Yes Repair or replace suspected part, then go to
Switch the ignition to off. Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Are there any malfunction?

I N SPECT KS ( LH ) CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
Switch the ignition to off.

Inspect for continuity between the following No Repair or replace suspected part, then go to
terminals: Step 9.

KS terminal A (wiring harness-side)


and PCM terminal 2AH (wiring
harness-side)

KS terminal B (wiring harness-side)


and PCM terminal 2AD (wiring
harness-side)

Are there continuity?

I N SPECT TH E KS ( LH )
8 Yes Replace the KS, then go to the next step.
Inspect the KS (LH).
(See KN OCK SEN SOR ( KS)
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

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Is there malfunction?
No Go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 3 3 0 :0 0 H AS BEEN


9 COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors reconnected. If the malfunction recurs,


replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.

Is the PENDING CODE for the DTC present?


No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0344:00 CMP sensor (RH) circuit intermittent

D ETECTI ON
The test fails when the PCM detects an intermittent signal from the CMP sensor.
CON D I TI ON

Connector or terminal malfunction

Short to power supply between CMP sensor (RH) terminal A and PCM terminal
2X

Short to ground circuit between CMP sensor (RH) terminal A and PCM terminal
2X
POSSI BLE CAUSE
Open circuit between CMP sensor (RH) terminal A and PCM terminal 2X

Open circuit between CMP sensor (RH) terminal B and PCM terminal 2AB

CMP sensor (RH) malfunction

Sensor shielding malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( RH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (RH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (RH)
terminal A (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( RH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (RH)
terminal A (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( RH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (RH) terminal A


(wiring harness-side) and PCM
terminal 2X (wiring harness-
side)

CMP sensor (RH) terminal B


(wiring harness-side) and PCM
terminal 2AB (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( RH ) Yes Replace CMP sensor (RH), then go to the next
step.
Inspect CMP sensor (RH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 4 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0344:00 CMP sensor (RH) circuit intermittent

D ETECTI ON
The test fails when the PCM detects an intermittent signal from the CMP sensor.
CON D I TI ON

Connector or terminal malfunction

Short to power supply between CMP sensor (RH) terminal A and PCM terminal
2X

Short to ground circuit between CMP sensor (RH) terminal A and PCM terminal
2X
POSSI BLE CAUSE
Open circuit between CMP sensor (RH) terminal A and PCM terminal 2X

Open circuit between CMP sensor (RH) terminal B and PCM terminal 2AB

CMP sensor (RH) malfunction

Sensor shielding malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( RH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (RH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (RH)
terminal A (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( RH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (RH)
terminal A (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( RH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (RH) terminal A


(wiring harness-side) and PCM
terminal 2X (wiring harness-
side)

CMP sensor (RH) terminal B


(wiring harness-side) and PCM
terminal 2AB (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( RH ) Yes Replace CMP sensor (RH), then go to the next
step.
Inspect CMP sensor (RH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 4 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0345:00 CMP sensor (LH) circuit

D ETECTI ON The test fails when the PCM can no longer detect the signal from the CMP sensor
CON D I TI ON (LH).

Connector or terminal malfunction

Short to power supply between CMP sensor (LH) terminal B and PCM terminal 2Y

Short to ground circuit between CMP sensor (LH) terminal B and PCM terminal
2Y
POSSI BLE CAUSE
Open circuit between CMP sensor (LH) terminal B and PCM terminal 2Y

Open circuit between CMP sensor (LH) terminal A and PCM terminal 2T

CMP sensor (LH) malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0


r pm for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( LH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (LH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T Yes Repair or replace suspected part, then go to
FOR SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (LH)
terminal B (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( LH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (LH)
terminal B (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( LH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (LH) terminal B


(wiring harness-side) and PCM
terminal 2Y (wiring harness-
side)

CMP sensor (LH) terminal A


(wiring harness-side) and PCM
terminal 2T (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( LH ) Yes Replace CMP sensor (LH), then go to the next
step.
Inspect CMP sensor (LH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 5 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P0345:00 CMP sensor (LH) circuit

D ETECTI ON The test fails when the PCM can no longer detect the signal from the CMP sensor
CON D I TI ON (LH).

Connector or terminal malfunction

Short to power supply between CMP sensor (LH) terminal B and PCM terminal 2Y

Short to ground circuit between CMP sensor (LH) terminal B and PCM terminal
2Y
POSSI BLE CAUSE
Open circuit between CMP sensor (LH) terminal B and PCM terminal 2Y

Open circuit between CMP sensor (LH) terminal A and PCM terminal 2T

CMP sensor (LH) malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0


r pm for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( LH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (LH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T Yes Repair or replace suspected part, then go to
FOR SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (LH)
terminal B (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( LH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (LH)
terminal B (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( LH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (LH) terminal B


(wiring harness-side) and PCM
terminal 2Y (wiring harness-
side)

CMP sensor (LH) terminal A


(wiring harness-side) and PCM
terminal 2T (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( LH ) Yes Replace CMP sensor (LH), then go to the next
step.
Inspect CMP sensor (LH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 5 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

cardiagn.com
Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0346:00 CMP sensor (LH) circuit-range/performance

D ETECTI ON
The PCM monitors the CMP sensor (LH) for a noisy signal.
CON D I TI ON

Radio frequency interference/electromagnetic interference


POSSI BLE CAUSE (RFI/EMI)

Camshaft phaser and sprocket malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE D TC


3 Yes Go to the next step.
N OTE:

If DTC P0346:00 is present, ignition, No


alternator noise, radio frequency
interference (RFI) and CKP concerns
should be considered.

For vehicles with the variable valve


timing control system, concerns with the
engine oil level, oil filter, oil

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contamination, or the variable valve
timing system may cause camshaft
positioning errors. Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING”.
Switch the ignition to ON (Engine off).
Then go to Step 9.
Clear the DTC from the PCM memory
using the M-MDS.

Start the engine.

Increase engine speed to greater than


1,500 rpm for 10 s. Repeat this 3 times.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

I N SPECT GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No
If the generator is electrically noisy, the
noise decreases when the generator
terminal B is disconnected.

Start the engine.

Monitor the generator for an audible Perform the “INTERMITTENT CONCERN


electric noise. TROUBLESHOOTING”.
Switch the ignition off. (Generator is noisy symptom.)
Disconnect the generator terminal B. Then go to Step 9.
Start the engine.

With the engine running, determine if


the generator is still noisy.

Does the noise remain constant when


generator terminal B is disconnected?

5 Yes Go to the next step.


I N SPECT FOR D TC

Retrieve DTCs using the M-MDS. No Go to Step 9.

Is the same DTC present? (Unable to duplicate or identify the


concern at this time.)

6 I N SPECT W I RI N G H ARN ESS Yes Repair as necessary.

Switch the ignition off. Then go to Step 9.

Inspect the wiring harness for routing,


alterations, incorrect shielding, or No
electrical interference from other
systems.

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Go to the next step.
Inspect the CMP sensor (LH) connector
for damage or corrosion.

Are there any malfunction?

7 I N SPECT TH E VARI ABLE VALVE Yes Repair as necessary.


TI M I N G CON TROL SYSTEM
Then go to Step 9.
Perform the Variable Valve Timing
Control System Operation Inspection for
the left bank. No

(See EN GI N E CON TROL SYSTEM Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 6 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No
Go to the next step.
Is the same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.

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Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0346:00 CMP sensor (LH) circuit-range/performance

D ETECTI ON
The PCM monitors the CMP sensor (LH) for a noisy signal.
CON D I TI ON

Radio frequency interference/electromagnetic interference


POSSI BLE CAUSE (RFI/EMI)

Camshaft phaser and sprocket malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE D TC


3 Yes Go to the next step.
N OTE:

If DTC P0346:00 is present, ignition, No


alternator noise, radio frequency
interference (RFI) and CKP concerns
should be considered.

For vehicles with the variable valve


timing control system, concerns with the
engine oil level, oil filter, oil

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contamination, or the variable valve
timing system may cause camshaft
positioning errors. Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING”.
Switch the ignition to ON (Engine off).
Then go to Step 9.
Clear the DTC from the PCM memory
using the M-MDS.

Start the engine.

Increase engine speed to greater than


1,500 rpm for 10 s. Repeat this 3 times.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

I N SPECT GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No
If the generator is electrically noisy, the
noise decreases when the generator
terminal B is disconnected.

Start the engine.

Monitor the generator for an audible Perform the “INTERMITTENT CONCERN


electric noise. TROUBLESHOOTING”.
Switch the ignition off. (Generator is noisy symptom.)
Disconnect the generator terminal B. Then go to Step 9.
Start the engine.

With the engine running, determine if


the generator is still noisy.

Does the noise remain constant when


generator terminal B is disconnected?

5 Yes Go to the next step.


I N SPECT FOR D TC

Retrieve DTCs using the M-MDS. No Go to Step 9.

Is the same DTC present? (Unable to duplicate or identify the


concern at this time.)

6 I N SPECT W I RI N G H ARN ESS Yes Repair as necessary.

Switch the ignition off. Then go to Step 9.

Inspect the wiring harness for routing,


alterations, incorrect shielding, or No
electrical interference from other
systems.

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Go to the next step.
Inspect the CMP sensor (LH) connector
for damage or corrosion.

Are there any malfunction?

7 I N SPECT TH E VARI ABLE VALVE Yes Repair as necessary.


TI M I N G CON TROL SYSTEM
Then go to Step 9.
Perform the Variable Valve Timing
Control System Operation Inspection for
the left bank. No

(See EN GI N E CON TROL SYSTEM Go to the next step.


OPERATI ON I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 6 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Retrieve DTCs using the M-MDS.


No
Go to the next step.
Is the same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.

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Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0349:00 CMP sensor (LH) circuit intermittent

D ETECTI ON The test fails when the PCM detects an intermittent signal from the CMP sensor
CON D I TI ON (LH).

Connector or terminal malfunction

Short to power supply between CMP sensor (LH) terminal B and PCM terminal 2Y

Short to ground circuit between CMP sensor (LH) terminal B and PCM terminal
2Y
POSSI BLE CAUSE
Open circuit between CMP sensor (LH) terminal B and PCM terminal 2Y

Open circuit between CMP sensor (LH) terminal A and PCM terminal 2T

CMP sensor (LH) malfunction

Sensor shielding malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

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Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( LH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (LH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (LH)
terminal B (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( LH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (LH)
terminal B (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( LH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (LH) terminal B


(wiring harness-side) and PCM
terminal 2Y (wiring harness-
side)

CMP sensor (LH) terminal A


(wiring harness-side) and PCM
terminal 2T (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( LH ) Yes Replace CMP sensor (LH), then go to the next
step.
Inspect CMP sensor (LH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 9 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0349:00 CMP sensor (LH) circuit intermittent

D ETECTI ON The test fails when the PCM detects an intermittent signal from the CMP sensor
CON D I TI ON (LH).

Connector or terminal malfunction

Short to power supply between CMP sensor (LH) terminal B and PCM terminal 2Y

Short to ground circuit between CMP sensor (LH) terminal B and PCM terminal
2Y
POSSI BLE CAUSE
Open circuit between CMP sensor (LH) terminal B and PCM terminal 2Y

Open circuit between CMP sensor (LH) terminal A and PCM terminal 2T

CMP sensor (LH) malfunction

Sensor shielding malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

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Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( LH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (LH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (LH)
terminal B (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( LH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (LH)
terminal B (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( LH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (LH) terminal B


(wiring harness-side) and PCM
terminal 2Y (wiring harness-
side)

CMP sensor (LH) terminal A


(wiring harness-side) and PCM
terminal 2T (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( LH ) Yes Replace CMP sensor (LH), then go to the next
step.
Inspect CMP sensor (LH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 9 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , P0 3 5 3 :0 0 , P0 3 5 4 :0 0 , P0 3 5 5 :0 0 , P0 3 5 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0351:00 P0351:00: Ignition coil No.1 primary/secondary circuit

DTC P0352:00 P0352:00: Ignition coil No.2 primary/secondary circuit

DTC P0353:00 P0353:00: Ignition coil No.3 primary/secondary circuit

DTC P0354:00 P0354:00: Ignition coil No.4 primary/secondary circuit

DTC P0355:00 P0355:00: Ignition coil No.5 primary/secondary circuit

DTC P0356:00 P0356:00: Ignition coil No.6 primary/secondary circuit

D ETECTI ON Each ignition primary circuit is continuously monitored. The test fails when the PCM does not receive a
CON D I TI ON valid ignition diagnostic monitor pulse signal from the ignition module (integrated in the PCM).

Connector or terminal malfunction

Open circuit between ignition coil terminal A and main relay terminal A

Short to power supply between ignition coil No.1 terminal C and PCM terminal 2BB

Short to power supply between ignition coil No.2 terminal C and PCM terminal 2AT

Short to power supply between ignition coil No.3 terminal C and PCM terminal 2B

Short to power supply between ignition coil No.4 terminal C and PCM terminal 2AX

Short to power supply between ignition coil No.5 terminal C and PCM terminal 2C

Short to power supply between ignition coil No.6 terminal C and PCM terminal 2D

Short to ground circuit between ignition coil No.1 terminal C and PCM terminal 2BB

Short to ground circuit between ignition coil No.2 terminal C and PCM terminal 2AT
POSSI BLE
Short to ground circuit between ignition coil No.3 terminal C and PCM terminal 2B
CAUSE
Short to ground circuit between ignition coil No.4 terminal C and PCM terminal 2AX

Short to ground circuit between ignition coil No.5 terminal C and PCM terminal 2C

Short to ground circuit between ignition coil No.6 terminal C and PCM terminal 2D

Open circuit between ignition coil No.1 terminal C and PCM terminal 2BB

Open circuit between ignition coil No.2 terminal C and PCM terminal 2AT

Open circuit between ignition coil No.3 terminal C and PCM terminal 2B

Open circuit between ignition coil No.4 terminal C and PCM terminal 2AX

Open circuit between ignition coil No.5 terminal C and PCM terminal 2C

Open circuit between ignition coil No.6 terminal C and PCM terminal 2D

Ignition coil malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

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2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT I GN I TI ON COI L CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the ignition coil connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT I GN I TI ON COI L POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Disconnect the ignition coil connector. No Repair or replace suspected part, then go
to Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between ignition coil terminal A (wiring harness-


side) and body ground.

Is the voltage B+ ?

5 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
POW ER SUPPLY to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between ignition coil terminal C (wiring harness-
side) and body ground.

Is the voltage B+ ?

6 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
GROUN D to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect continuity between ignition coil terminal C (wiring harness-
side) and body ground.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Is there any malfunction?

8 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect continuity between the following circuits:


No Repair or replace suspected part, then go
Ignition coil No.1 terminal C (wiring harness-side) to Step 10.
and PCM terminal 2BB (wiring harness-side)

Ignition coil No.2 terminal C (wiring harness-side)


and PCM terminal 2AT (wiring harness-side)

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Ignition coil No.3 terminal C (wiring harness-side)
and PCM terminal 2B (wiring harness-side)

Ignition coil No.4 terminal C (wiring harness-side)


and PCM terminal 2AX (wiring harness-side)

Ignition coil No.5 terminal C (wiring harness-side)


and PCM terminal 2C (wiring harness-side)

Ignition coil No.6 terminal C (wiring harness-side)


and PCM terminal 2D (wiring harness-side)

Are there continuity?

9 I N SPECT I GN I TI ON COI L Yes Go to the next step.

Inspect ignition coil.


No Replace the ignition coil, then go to the
(See I GN I TI ON COI L I N SPECTI ON [ M ZI 3 .7 V6 ] .) next step.

Are there ignition coil normal?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , Yes Repeat the inspection from Step 1.


P0 3 5 3 :0 0 , P0 3 5 4 :0 0 , P0 3 5 5 :0 0 a n d P0 3 5 6 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , P0 3 5 3 :0 0 , P0 3 5 4 :0 0 , P0 3 5 5 :0 0 , P0 3 5 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0351:00 P0351:00: Ignition coil No.1 primary/secondary circuit

DTC P0352:00 P0352:00: Ignition coil No.2 primary/secondary circuit

DTC P0353:00 P0353:00: Ignition coil No.3 primary/secondary circuit

DTC P0354:00 P0354:00: Ignition coil No.4 primary/secondary circuit

DTC P0355:00 P0355:00: Ignition coil No.5 primary/secondary circuit

DTC P0356:00 P0356:00: Ignition coil No.6 primary/secondary circuit

D ETECTI ON Each ignition primary circuit is continuously monitored. The test fails when the PCM does not receive a
CON D I TI ON valid ignition diagnostic monitor pulse signal from the ignition module (integrated in the PCM).

Connector or terminal malfunction

Open circuit between ignition coil terminal A and main relay terminal A

Short to power supply between ignition coil No.1 terminal C and PCM terminal 2BB

Short to power supply between ignition coil No.2 terminal C and PCM terminal 2AT

Short to power supply between ignition coil No.3 terminal C and PCM terminal 2B

Short to power supply between ignition coil No.4 terminal C and PCM terminal 2AX

Short to power supply between ignition coil No.5 terminal C and PCM terminal 2C

Short to power supply between ignition coil No.6 terminal C and PCM terminal 2D

Short to ground circuit between ignition coil No.1 terminal C and PCM terminal 2BB

Short to ground circuit between ignition coil No.2 terminal C and PCM terminal 2AT
POSSI BLE
Short to ground circuit between ignition coil No.3 terminal C and PCM terminal 2B
CAUSE
Short to ground circuit between ignition coil No.4 terminal C and PCM terminal 2AX

Short to ground circuit between ignition coil No.5 terminal C and PCM terminal 2C

Short to ground circuit between ignition coil No.6 terminal C and PCM terminal 2D

Open circuit between ignition coil No.1 terminal C and PCM terminal 2BB

Open circuit between ignition coil No.2 terminal C and PCM terminal 2AT

Open circuit between ignition coil No.3 terminal C and PCM terminal 2B

Open circuit between ignition coil No.4 terminal C and PCM terminal 2AX

Open circuit between ignition coil No.5 terminal C and PCM terminal 2C

Open circuit between ignition coil No.6 terminal C and PCM terminal 2D

Ignition coil malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

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2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or on-line repair information
availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

3 I N SPECT I GN I TI ON COI L CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect the ignition coil connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT I GN I TI ON COI L POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Disconnect the ignition coil connector. No Repair or replace suspected part, then go
to Step 10.
Switch the ignition to ON (Engine off).

Measure the voltage between ignition coil terminal A (wiring harness-


side) and body ground.

Is the voltage B+ ?

5 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
POW ER SUPPLY to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between ignition coil terminal C (wiring harness-
side) and body ground.

Is the voltage B+ ?

6 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
GROUN D to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect continuity between ignition coil terminal C (wiring harness-
side) and body ground.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then go
to Step 10.
Switch the ignition to off.

Disconnect PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Is there any malfunction?

8 I N SPECT I GN I TI ON COI L SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect continuity between the following circuits:


No Repair or replace suspected part, then go
Ignition coil No.1 terminal C (wiring harness-side) to Step 10.
and PCM terminal 2BB (wiring harness-side)

Ignition coil No.2 terminal C (wiring harness-side)


and PCM terminal 2AT (wiring harness-side)

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Ignition coil No.3 terminal C (wiring harness-side)
and PCM terminal 2B (wiring harness-side)

Ignition coil No.4 terminal C (wiring harness-side)


and PCM terminal 2AX (wiring harness-side)

Ignition coil No.5 terminal C (wiring harness-side)


and PCM terminal 2C (wiring harness-side)

Ignition coil No.6 terminal C (wiring harness-side)


and PCM terminal 2D (wiring harness-side)

Are there continuity?

9 I N SPECT I GN I TI ON COI L Yes Go to the next step.

Inspect ignition coil.


No Replace the ignition coil, then go to the
(See I GN I TI ON COI L I N SPECTI ON [ M ZI 3 .7 V6 ] .) next step.

Are there ignition coil normal?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , Yes Repeat the inspection from Step 1.


P0 3 5 3 :0 0 , P0 3 5 4 :0 0 , P0 3 5 5 :0 0 a n d P0 3 5 6 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 2 0 :0 0 , P0 4 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0420:00 P0420:00: Catalyst system efficiency below threshold (RH)

DTC P0430:00: Catalyst system efficiency below threshold (LH)


P0430:00

The PCM monitors the catalyst operation efficiency when the following
conditions are met.

P0420:00: The PCM stores P0420:00 when the catalyst operation efficiency
on the right bank is the allowable value or lower three times consecutively.

D ETECTI ON P0430:00: The PCM stores P0430:00 when the catalyst operation efficiency
CON D I TI ON on the left bank is the allowable value or lower three times consecutively.

M ON I TORI N G CON D I TI ON S

During deceleration with throttle valve fully closed from driving at vehicle
speed of 4 9 —9 6 k m / h { 3 0 —6 0 m ph } .

Catalyst temperature: 5 3 7 .8 —8 1 5 .5 ° C { 1 ,0 0 0 —1 ,5 0 0 ° F} .

Use of leaded fuel.

Oil contamination

Cylinder misfiring.

Retarded ignition timing

Fuel pressure too high

Damaged exhaust system pipe.

Damaged exhaust manifold.

Damaged muffler/tailpipe component

Damaged catalytic converter

A/F sensor wiring harness malfunction

POSSI BLE Downstream HO2S wires incorrectly connected.


CAUSE
Damaged A/F sensor

Damaged HO2S

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Malfunctioning CHT sensor.

Leaking fuel injector

PCM malfunction

N OTE:

Internal deterioration of a catalytic converter is usually caused by abnormal


engine operation front of the catalyst. Events that can produce higher than
normal temperatures in the catalyst are particularly suspect, such as
misfiring.Incorrect A/F sensor/HO2S signal input (e.g., rich/lean signal when
engine is operating under rich/lean conditions) can cause an abnormal
temperature increase in the catalyst. CHT sensor DTCs can indicate that the
thermostat is not operating correctly or that the engine coolant level is not
filled to specification, producing above normal operating temperatures.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

VERI FY FUEL AN D EN GI N E OI L CON D I TI ON S


3 Yes Replace the fuel and/or engine oil.
N OTE:
Go to the next step.
An engine that consumes oil at a high
rate deposits high levels of phosphorus
on the catalyst and reduces the catalyst No Go to the next step.
efficiency.

Make sure the customer has not:

Refueled the vehicle


with leaded gasoline.

Noticed a high vehicle


oil consumption.

Does the vehicle exhibit one of the


above conditions?

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4 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

I N SPECT TH E ELECTRON I C EN GI N E CON TROL ( EEC)


5 W I RI N G H ARN ESS Yes Repair or replace malfunctioning part.

N OTE: Then go to Step 10.

Inspect the A/F sensor and HO2S


electrical connectors to make sure the No Go to the next step.
correct A/F sensor and HO2S are
connected to the correct electrical
connector. The electrical connectors are
color coded to make sure the correct
connection is made. If the electrical
connection of the A/F sensor and HO2S
are interchanged/crossed, the catalyst
efficiency monitor test fails.

Visually inspect for following:

A/F sensor and HO2S


wiring harness
connectors for any
indication of crossed
wiring.

Wiring harness for


exposed wiring,
corrosion and correct
routing.

PCM connectors for


damaged or pushed out
pins, corrosion and
loose wires

Are there any concerns with the wiring


or the PCM connection?

CH ECK TH E FUEL PRESSURE


6 Yes Go to the next step.
N OTE:

Fuel pressure above the specification No Repair or replace malfunctioning part


can produce an abnormally rich air/fuel according to the inspection results.
mixture. This rich air/fuel mixture can
cause higher than normal catalyst Then go to Step 10.
operating temperatures.

Connect the fuel pressure gauge.

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(See FUEL LI N E PRESSURE I N SPECTI ON
[ M ZI 3 .7 V6 ] .)

Start the engine and record the fuel


pressure.

Switch the ignition to off.

Is the fuel pressure within the


specification?

7 I N SPECT GAS LEAKAGE OF EXH AUST Yes Repair or replace malfunctioning exhaust
SYSTEM parts, then go to Step 10.

Visually inspect for exhaust gas leakage


in exhaust system. No Go to the next step.

Are there gas leakage?

8 I N SPECT I N STALLATI ON OF A/ F Yes Go to the next step.


SEN SOR AN D H O2 S

Inspect for looseness of A/F sensor and No Retighten sensor, then go to Step 10.
HO2Ss.

Are they it normal?

9 I N SPECT TW C Yes Replace the TWC, then go to the next


step.
Verify that all disconnected connectors
are reconnected.
No Go to the next step.
Switch the ignition to ON (Engine off).
(The system is operating correctly at this
Clear the DTC from the PCM memory time. The concern may have been
using the M-MDS. caused by a loose or corroded
connector.)
Perform the OBD-II DRIVE MODE up to
Catalyst (Step 7).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 4 2 0 :0 0 , P0 4 3 0 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

cardiagn.com
Perform the OBD-II DRIVE MODE up to No Go to the next step.
Catalyst (Step 7).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 2 0 :0 0 , P0 4 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0420:00 P0420:00: Catalyst system efficiency below threshold (RH)

DTC P0430:00: Catalyst system efficiency below threshold (LH)


P0430:00

The PCM monitors the catalyst operation efficiency when the following
conditions are met.

P0420:00: The PCM stores P0420:00 when the catalyst operation efficiency
on the right bank is the allowable value or lower three times consecutively.

D ETECTI ON P0430:00: The PCM stores P0430:00 when the catalyst operation efficiency
CON D I TI ON on the left bank is the allowable value or lower three times consecutively.

M ON I TORI N G CON D I TI ON S

During deceleration with throttle valve fully closed from driving at vehicle
speed of 4 9 —9 6 k m / h { 3 0 —6 0 m ph } .

Catalyst temperature: 5 3 7 .8 —8 1 5 .5 ° C { 1 ,0 0 0 —1 ,5 0 0 ° F} .

Use of leaded fuel.

Oil contamination

Cylinder misfiring.

Retarded ignition timing

Fuel pressure too high

Damaged exhaust system pipe.

Damaged exhaust manifold.

Damaged muffler/tailpipe component

Damaged catalytic converter

A/F sensor wiring harness malfunction

POSSI BLE Downstream HO2S wires incorrectly connected.


CAUSE
Damaged A/F sensor

Damaged HO2S

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Malfunctioning CHT sensor.

Leaking fuel injector

PCM malfunction

N OTE:

Internal deterioration of a catalytic converter is usually caused by abnormal


engine operation front of the catalyst. Events that can produce higher than
normal temperatures in the catalyst are particularly suspect, such as
misfiring.Incorrect A/F sensor/HO2S signal input (e.g., rich/lean signal when
engine is operating under rich/lean conditions) can cause an abnormal
temperature increase in the catalyst. CHT sensor DTCs can indicate that the
thermostat is not operating correctly or that the engine coolant level is not
filled to specification, producing above normal operating temperatures.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

VERI FY FUEL AN D EN GI N E OI L CON D I TI ON S


3 Yes Replace the fuel and/or engine oil.
N OTE:
Go to the next step.
An engine that consumes oil at a high
rate deposits high levels of phosphorus
on the catalyst and reduces the catalyst No Go to the next step.
efficiency.

Make sure the customer has not:

Refueled the vehicle


with leaded gasoline.

Noticed a high vehicle


oil consumption.

Does the vehicle exhibit one of the


above conditions?

cardiagn.com
4 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)


ON (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

I N SPECT TH E ELECTRON I C EN GI N E CON TROL ( EEC)


5 W I RI N G H ARN ESS Yes Repair or replace malfunctioning part.

N OTE: Then go to Step 10.

Inspect the A/F sensor and HO2S


electrical connectors to make sure the No Go to the next step.
correct A/F sensor and HO2S are
connected to the correct electrical
connector. The electrical connectors are
color coded to make sure the correct
connection is made. If the electrical
connection of the A/F sensor and HO2S
are interchanged/crossed, the catalyst
efficiency monitor test fails.

Visually inspect for following:

A/F sensor and HO2S


wiring harness
connectors for any
indication of crossed
wiring.

Wiring harness for


exposed wiring,
corrosion and correct
routing.

PCM connectors for


damaged or pushed out
pins, corrosion and
loose wires

Are there any concerns with the wiring


or the PCM connection?

CH ECK TH E FUEL PRESSURE


6 Yes Go to the next step.
N OTE:

Fuel pressure above the specification No Repair or replace malfunctioning part


can produce an abnormally rich air/fuel according to the inspection results.
mixture. This rich air/fuel mixture can
cause higher than normal catalyst Then go to Step 10.
operating temperatures.

Connect the fuel pressure gauge.

cardiagn.com
(See FUEL LI N E PRESSURE I N SPECTI ON
[ M ZI 3 .7 V6 ] .)

Start the engine and record the fuel


pressure.

Switch the ignition to off.

Is the fuel pressure within the


specification?

7 I N SPECT GAS LEAKAGE OF EXH AUST Yes Repair or replace malfunctioning exhaust
SYSTEM parts, then go to Step 10.

Visually inspect for exhaust gas leakage


in exhaust system. No Go to the next step.

Are there gas leakage?

8 I N SPECT I N STALLATI ON OF A/ F Yes Go to the next step.


SEN SOR AN D H O2 S

Inspect for looseness of A/F sensor and No Retighten sensor, then go to Step 10.
HO2Ss.

Are they it normal?

9 I N SPECT TW C Yes Replace the TWC, then go to the next


step.
Verify that all disconnected connectors
are reconnected.
No Go to the next step.
Switch the ignition to ON (Engine off).
(The system is operating correctly at this
Clear the DTC from the PCM memory time. The concern may have been
using the M-MDS. caused by a loose or corroded
connector.)
Perform the OBD-II DRIVE MODE up to
Catalyst (Step 7).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 4 2 0 :0 0 , P0 4 3 0 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

cardiagn.com
Perform the OBD-II DRIVE MODE up to No Go to the next step.
Catalyst (Step 7).

(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 E:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start engine exhaust temperature out of range
P050E:00

The PCM calculates the actual catalyst warm up temperature during a cold
start. The PCM then compares the actual temperature to the expected
D ETECTI ON
catalyst temperature model. The difference between the actual and expected
CON D I TI ON
temperatures is a ratio. When this ratio exceeds the calibrated value this
DTC is set and the malfunction indicator lamp (MIL) illuminates.

Intake air restriction

Vacuum leakage

POSSI BLE Throttle body malfunction


CAUSE
Mechanical concern with engine

Exhaust restriction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

cardiagn.com
3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 9.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 9.

Visually inspect the hose in intake air


system for looseness or damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 9.

Is the throttle body clogged?


No Go to the next step.

7 I N SPECT EN GI N E COM PRESSI ON Yes Go to the next step.

Inspect the engine compression.


No Overhaul the engine, then go to Step 9.
(See COM PRESSI ON I N SPECTI ON [ M ZI
3 .7 V6 ] .)

Is the engine compression normal?

8 I N SPECT FOR RESTRI CTI ON I N Yes Replace malfunctioning part, then go to


EXH AUST SYSTEM AN D TW C the next step.

Is there any restriction?


No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 E:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.

cardiagn.com
using the M-MDS.

Cool down the engine and radiator. No Go to the next step.

Start the engine and warm it up to


normal operating temperature.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 E:0 0 [ M ZI 3 .7 V6 ]

DTC
Cold start engine exhaust temperature out of range
P050E:00

The PCM calculates the actual catalyst warm up temperature during a cold
start. The PCM then compares the actual temperature to the expected
D ETECTI ON
catalyst temperature model. The difference between the actual and expected
CON D I TI ON
temperatures is a ratio. When this ratio exceeds the calibrated value this
DTC is set and the malfunction indicator lamp (MIL) illuminates.

Intake air restriction

Vacuum leakage

POSSI BLE Throttle body malfunction


CAUSE
Mechanical concern with engine

Exhaust restriction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

cardiagn.com
3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC
OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Is other DTCs present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 9.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 9.

Visually inspect the hose in intake air


system for looseness or damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 9.

Is the throttle body clogged?


No Go to the next step.

7 I N SPECT EN GI N E COM PRESSI ON Yes Go to the next step.

Inspect the engine compression.


No Overhaul the engine, then go to Step 9.
(See COM PRESSI ON I N SPECTI ON [ M ZI
3 .7 V6 ] .)

Is the engine compression normal?

8 I N SPECT FOR RESTRI CTI ON I N Yes Replace malfunctioning part, then go to


EXH AUST SYSTEM AN D TW C the next step.

Is there any restriction?


No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 E:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.

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using the M-MDS.

Cool down the engine and radiator. No Go to the next step.

Start the engine and warm it up to


normal operating temperature.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0572:00 Brake switch No.1 circuit low

D ETECTI ON CON D I TI ON This DTC indicates the brake switch is stuck.

Brake switch No.1 mis installation

Connector or terminal malfunction


POSSI BLE CAUSE
Brake switch No.1 circuit malfunction

Brake switch No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH E OPERATI ON OF TH E BLAKE LI GH T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go to Step 9.
Depress and release the brake pedal and check the blake
light operation.

Do the blake light operate correctly?

4 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step 9.
Does the cruise control operate correctly?

5 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 9.
FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the brake switch and the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 9.

Measure the voltage between PCM terminal 1S (wiring


harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than


10 V

Brake pedal fully released: less than 1.0


V

Is the voltage normal?

7 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step 9.

Inspect the brake switch.


No Go to the next step.
(See BRAKE SW I TCH I N SPECTI ON .)

Is there any malfunction?

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8 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 2 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Depress and release the brake pedal.
Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0572:00 Brake switch No.1 circuit low

D ETECTI ON CON D I TI ON This DTC indicates the brake switch is stuck.

Brake switch No.1 mis installation

Connector or terminal malfunction


POSSI BLE CAUSE
Brake switch No.1 circuit malfunction

Brake switch No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH E OPERATI ON OF TH E BLAKE LI GH T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go to Step 9.
Depress and release the brake pedal and check the blake
light operation.

Do the blake light operate correctly?

4 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step 9.
Does the cruise control operate correctly?

5 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 9.
FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the brake switch and the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 9.

Measure the voltage between PCM terminal 1S (wiring


harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than


10 V

Brake pedal fully released: less than 1.0


V

Is the voltage normal?

7 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step 9.

Inspect the brake switch.


No Go to the next step.
(See BRAKE SW I TCH I N SPECTI ON .)

Is there any malfunction?

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8 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 2 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Depress and release the brake pedal.
Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0573:00 Brake switch No.1 circuit high

D ETECTI ON CON D I TI ON This DTC indicates the brake switch is stuck.

Brake switch No.1 mis installation

Connector or terminal malfunction


POSSI BLE CAUSE
Brake switch No.1 circuit malfunction

Brake switch No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH E OPERATI ON OF TH E BLAKE LI GH T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go to Step 9.
Depress and release the brake pedal and check the blake
light operation.

Do the blake light operate correctly?

4 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step 9.
Does the cruise control operate correctly?

5 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 9.
FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the brake switch and the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 9.

Measure the voltage between PCM terminal 1S (wiring


harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than


10 V

Brake pedal fully released: less than 1.0


V

Is the voltage normal?

7 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step 9.

Inspect the brake switch.


No Go to the next step.
(See BRAKE SW I TCH I N SPECTI ON .)

Is there any malfunction?

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8 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 3 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Depress and release the brake pedal.
Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0573:00 Brake switch No.1 circuit high

D ETECTI ON CON D I TI ON This DTC indicates the brake switch is stuck.

Brake switch No.1 mis installation

Connector or terminal malfunction


POSSI BLE CAUSE
Brake switch No.1 circuit malfunction

Brake switch No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH E OPERATI ON OF TH E BLAKE LI GH T Yes Go to the next step.

Switch the ignition to ON (Engine off).


No Repair or replace suspected part, then go to Step 9.
Depress and release the brake pedal and check the blake
light operation.

Do the blake light operate correctly?

4 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step 9.
Does the cruise control operate correctly?

5 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step 9.
FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the brake switch and the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 9.

Measure the voltage between PCM terminal 1S (wiring


harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than


10 V

Brake pedal fully released: less than 1.0


V

Is the voltage normal?

7 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step 9.

Inspect the brake switch.


No Go to the next step.
(See BRAKE SW I TCH I N SPECTI ON .)

Is there any malfunction?

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8 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 7 3 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Depress and release the brake pedal.
Go to the next step.
Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present? No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0603:00 PCM keep alive memory (KAM) error

D ETECTI ON Indicates the PCM has experienced an internal memory concern. However,
CON D I TI ON there are external items that can cause this DTC.

Battery terminal corrosion

Loose battery connection


POSSI BLE
Connector or terminal malfunction
CAUSE
Open circuit between battery positive terminal and PCM terminal 1V

Reprogramming

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

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Verify related Service Bulletins and/or on- If vehicle is not
line repair information availability. repaired, go to the next
step.
Is any Service Bulletins available?

No Go to the next step.

3 I N SPECT BATTERY TERM I N ALS FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection and corrosion.

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

5 I N SPECT M ON I TOR CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then


go to Step 7.
Disconnect the battery cables.

Disconnect the PCM connector.

Inspect the continuity between battery


positive terminal (wiring harness-side) and
PCM terminal 1V (wiring harness-side).

Is there continuity?

6 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify


that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC

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present?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 3 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PRECAUTION”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0603:00 PCM keep alive memory (KAM) error

D ETECTI ON Indicates the PCM has experienced an internal memory concern. However,
CON D I TI ON there are external items that can cause this DTC.

Battery terminal corrosion

Loose battery connection


POSSI BLE
Connector or terminal malfunction
CAUSE
Open circuit between battery positive terminal and PCM terminal 1V

Reprogramming

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

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Verify related Service Bulletins and/or on- If vehicle is not
line repair information availability. repaired, go to the next
step.
Is any Service Bulletins available?

No Go to the next step.

3 I N SPECT BATTERY TERM I N ALS FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection and corrosion.

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

5 I N SPECT M ON I TOR CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then


go to Step 7.
Disconnect the battery cables.

Disconnect the PCM connector.

Inspect the continuity between battery


positive terminal (wiring harness-side) and
PCM terminal 1V (wiring harness-side).

Is there continuity?

6 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify


that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC

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present?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 3 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are recurs, replace the PCM.
reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PRECAUTION”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 C:0 0 [ M ZI 3 .7 V6 ]

DTC P061C:00 Internal control module engine RPM performance

D ETECTI ON CON D I TI ON Indicates that a calculation error occurred in the PCM.

CKP sensor malfunction

CKP sensor circuit is open or short.

CKP sensor circuit intermittent

POSSI BLE CAUSE PCM malfunction

CMP sensor circuit is open or short.

CMP sensor circuit intermittent

CMP sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)

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position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

I N SPECT CKP SEN SOR SI GN AL SEN T TO PCM


4 Yes Go to the next step.
N OTE:

The battery should be fully charged and No Inspect the CKP sensor or related
the starting system should be harness.
functioning properly.
Repair or replace suspected part, then
Disable the inertia switch. go to the next step.

Switch the ignition ON (Engine off)

Access the PCM and monitor the RPM


PID.

Crank the engine.

Is the RPM gr e a t e r t h a n 1 5 0 r pm ?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 1 C:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

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Retrieve the DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 C:0 0 [ M ZI 3 .7 V6 ]

DTC P061C:00 Internal control module engine RPM performance

D ETECTI ON CON D I TI ON Indicates that a calculation error occurred in the PCM.

CKP sensor malfunction

CKP sensor circuit is open or short.

CKP sensor circuit intermittent

POSSI BLE CAUSE PCM malfunction

CMP sensor circuit is open or short.

CMP sensor circuit intermittent

CMP sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

I N SPECT CKP SEN SOR SI GN AL SEN T TO PCM


4 Yes Go to the next step.
N OTE:

The battery should be fully charged and No Inspect the CKP sensor or related
the starting system should be harness.
functioning properly.
Repair or replace suspected part, then
Disable the inertia switch. go to the next step.

Switch the ignition ON (Engine off)

Access the PCM and monitor the RPM


PID.

Crank the engine.

Is the RPM gr e a t e r t h a n 1 5 0 r pm ?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 1 C:0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

cardiagn.com
Retrieve the DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0620:00 Generator control circuit

D ETECTI ON The PCM reads the generator and sends a DTC through the network when the
CON D I TI ON generator indicates a concern.

Drive belt misadjustment

Open circuit between generator terminal B and battery positive terminal

Short to power supply between generator terminal LI and PCM terminal 1O

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE CAUSE
Connector or terminal malfunction

Open circuit between generator terminal LI and PCM terminal 1O

Generator malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT D RI VE BELT CON D I TI ON Yes Go to the next step.

Verify that drive belt auto tensioner indicator mark


does not exceed limit. No Replace and/or adjust drive belt, then go
to Step 12.
Is drive belt normal?
(See D RI VE BELT
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

4 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 12.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 12.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure voltage between generator terminal LI
(wiring harness-side) and body ground.

Is voltage B+ ?

6 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to the next step.

Inspect for continuity between generator terminal LI


(wiring harness-side) and body ground. No Go to the next step.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 12.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

8 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal LI No Repair or replace suspected part, then
(wiring harness–side) and PCM terminal 1O (wiring go to Step 12.
harness–side)

Is there continuity?

9 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 12.

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Switch the ignition off.
No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

10 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to Step 12.
(wiring harness-side).

Is there continuity?

11 I N SPECT GEN ERATOR Yes Replace the generator, then go to the


next step.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

12 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 0 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

13 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0620:00 Generator control circuit

D ETECTI ON The PCM reads the generator and sends a DTC through the network when the
CON D I TI ON generator indicates a concern.

Drive belt misadjustment

Open circuit between generator terminal B and battery positive terminal

Short to power supply between generator terminal LI and PCM terminal 1O

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE CAUSE
Connector or terminal malfunction

Open circuit between generator terminal LI and PCM terminal 1O

Generator malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT D RI VE BELT CON D I TI ON Yes Go to the next step.

Verify that drive belt auto tensioner indicator mark


does not exceed limit. No Replace and/or adjust drive belt, then go
to Step 12.
Is drive belt normal?
(See D RI VE BELT
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

4 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 12.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 12.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure voltage between generator terminal LI
(wiring harness-side) and body ground.

Is voltage B+ ?

6 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to the next step.

Inspect for continuity between generator terminal LI


(wiring harness-side) and body ground. No Go to the next step.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 12.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

8 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal LI No Repair or replace suspected part, then
(wiring harness–side) and PCM terminal 1O (wiring go to Step 12.
harness–side)

Is there continuity?

9 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 12.

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Switch the ignition off.
No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

10 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to Step 12.
(wiring harness-side).

Is there continuity?

11 I N SPECT GEN ERATOR Yes Replace the generator, then go to the


next step.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

12 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 0 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

13 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Generator field terminal circuit low
P0625:00

The PCM monitors generator load from the generator/regulator in the form of frequency. The
D ETECTI ON
concern indicates the input is lower than the load should be in normal operation. The load
CON D I TI ON
input could be low when no generator output exists.

Drive belt damaged

Short to ground between generator terminal RC and PCM terminal 1BF

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE
Connector or terminal malfunction
CAUSE
Open circuit between terminal B and battery positive terminal

Low system voltage

Generator malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT D RI VE BELT D AM AGED Yes Go to the next step.

Verify inspect the drive belt for damage.


No Replace the drive belt, then go to Step
Is the drive belt normal? 10.

(See D RI VE BELT
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

4 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 10.

Inspect for continuity between the following terminal:


No Go to the next step.
Generator terminal RC (wiring
harness–side) and body ground.

Generator terminal LI (wiring harness–


side) and body ground.

Are there continuity?

6 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

7 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to Step 10.
(wiring harness-side)

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

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9 I N SPECT GEN ERATOR Yes Replace the generator, then go to Step
10.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Generator field terminal circuit low
P0625:00

The PCM monitors generator load from the generator/regulator in the form of frequency. The
D ETECTI ON
concern indicates the input is lower than the load should be in normal operation. The load
CON D I TI ON
input could be low when no generator output exists.

Drive belt damaged

Short to ground between generator terminal RC and PCM terminal 1BF

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE
Connector or terminal malfunction
CAUSE
Open circuit between terminal B and battery positive terminal

Low system voltage

Generator malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT D RI VE BELT D AM AGED Yes Go to the next step.

Verify inspect the drive belt for damage.


No Replace the drive belt, then go to Step
Is the drive belt normal? 10.

(See D RI VE BELT
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

4 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 10.

Inspect for continuity between the following terminal:


No Go to the next step.
Generator terminal RC (wiring
harness–side) and body ground.

Generator terminal LI (wiring harness–


side) and body ground.

Are there continuity?

6 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

7 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to Step 10.
(wiring harness-side)

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

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9 I N SPECT GEN ERATOR Yes Replace the generator, then go to Step
10.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
Generator field terminal circuit high
P0626:00

The PCM monitors generator load from the generator/regulator in the form of frequency. The
D ETECTI ON
concern indicates the input is higher than the load should be in normal operation. The load
CON D I TI ON
input could be high when a battery short to ground exists.

Short to power supply between generator terminal RC and PCM terminal 1BF

POSSI BLE Short to power supply between generator terminal LI and PCM terminal 1O
CAUSE
Open circuit in wiring harness between generator terminal RC and PCM terminal 1BF

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

4 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 9.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following terminals:

Generator terminal RC (wiring


harness-side) and body ground.

Generator terminal LI (wiring harness-


side) and body ground.

Is the voltage B+?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

6 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal RC No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1BF (wiring go to Step 9.
harness-side).

Is there continuity?

7 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

8 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to the next step.
(wiring harness-side)

cardiagn.com
Is there continuity?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 6 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
Generator field terminal circuit high
P0626:00

The PCM monitors generator load from the generator/regulator in the form of frequency. The
D ETECTI ON
concern indicates the input is higher than the load should be in normal operation. The load
CON D I TI ON
input could be high when a battery short to ground exists.

Short to power supply between generator terminal RC and PCM terminal 1BF

POSSI BLE Short to power supply between generator terminal LI and PCM terminal 1O
CAUSE
Open circuit in wiring harness between generator terminal RC and PCM terminal 1BF

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT GEN ERATOR TERM I N AL FOR POOR Yes Connect generator terminal B correctly,
I N STALLATI ON then go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect generator terminal B for looseness.

Are there any malfunction?

4 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 9.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following terminals:

Generator terminal RC (wiring


harness-side) and body ground.

Generator terminal LI (wiring harness-


side) and body ground.

Is the voltage B+?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

6 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal RC No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1BF (wiring go to Step 9.
harness-side).

Is there continuity?

7 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 9.

Switch the ignition off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

8 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between generator terminal B No Repair or replace suspected part, then
(wiring harness-side) and battery positive terminal go to the next step.
(wiring harness-side)

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Is there continuity?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 6 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0642:00 Sensor reference voltage circuit low

D ETECTI ON
Indicates the reference voltage circuit is lower than reference voltage minimum.
CON D I TI ON

Short to ground between fuel tank pressure sensor terminal A and PCM terminal
1D
POSSI BLE CAUSE
Connector or terminal malfunction

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.

cardiagn.com
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then go
CON N ECTOR FOR POOR CON N ECTI ON to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Repair or replace suspected part, then go
FOR SH ORT TO GROUN D to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect the continuity between fuel tank pressure
sensor terminal A (wiring harness-side) and body
ground.

Is there continuity?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Replace the evaporative hose component,
then go to the next step.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI [ M ZI 3 .7 V6 ] .)
3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P0 6 4 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0642:00 Sensor reference voltage circuit low

D ETECTI ON
Indicates the reference voltage circuit is lower than reference voltage minimum.
CON D I TI ON

Short to ground between fuel tank pressure sensor terminal A and PCM terminal
1D
POSSI BLE CAUSE
Connector or terminal malfunction

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.

cardiagn.com
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then go
CON N ECTOR FOR POOR CON N ECTI ON to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Repair or replace suspected part, then go
FOR SH ORT TO GROUN D to Step 7.

Switch the ignition off.


No Go to the next step.
Inspect the continuity between fuel tank pressure
sensor terminal A (wiring harness-side) and body
ground.

Is there continuity?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Replace the evaporative hose component,
then go to the next step.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI [ M ZI 3 .7 V6 ] .)
3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P0 6 4 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0643:00 Sensor reference voltage circuit high

D ETECTI ON
Indicates the reference voltage circuit is higher than reference voltage maximum.
CON D I TI ON

Short to power supply between fuel tank pressure sensor terminal A and PCM
terminal 1D
POSSI BLE CAUSE
Connector or terminal malfunction

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.

cardiagn.com
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Repair or replace suspected part, then
FOR SH ORT TO POW ER SUPPLY go to Step 7.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage continuity between fuel tank
pressure sensor terminal A (wiring harness-side) and
body ground.

Is the voltage B+ ?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Replace the evaporative hose
component, then go to the next step.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI [ M ZI 3 .7 V6 ] .)
3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P0 6 4 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0643:00 Sensor reference voltage circuit high

D ETECTI ON
Indicates the reference voltage circuit is higher than reference voltage maximum.
CON D I TI ON

Short to power supply between fuel tank pressure sensor terminal A and PCM
terminal 1D
POSSI BLE CAUSE
Connector or terminal malfunction

Fuel tank pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.

cardiagn.com
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the fuel tank pressure sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T Yes Repair or replace suspected part, then
FOR SH ORT TO POW ER SUPPLY go to Step 7.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage continuity between fuel tank
pressure sensor terminal A (wiring harness-side) and
body ground.

Is the voltage B+ ?

6 I N SPECT FUEL TAN K PRESSURE SEN SOR Yes Replace the evaporative hose
component, then go to the next step.
Inspect the fuel tank pressure sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON
(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON [ M ZI [ M ZI 3 .7 V6 ] .)
3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P0 6 4 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 5 B:0 0 [ M ZI 3 .7 V6 ]

DTC P065B:00 Generator control circuit range/performance

D ETECTI ON The PCM reads the generator and sends a DTC through the network when the
CON D I TI ON generator indicates a concern.

Connector or terminal malfunction

Short to power supply between generator terminal LI and PCM terminal 1O

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE CAUSE
Open circuit between generator terminal LI and PCM terminal 1O

Generator malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT GEN ERATOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the generator connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between generator terminal LI
(wiring harness-side) and body ground.

Is the voltage B+ ?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to the next step.

Inspect for continuity between generator terminal LI


(wiring harness-side) and body ground. No Go to the next step.

Is there continuity?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

7 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal LI No Repair or replace suspected part, then
(wiring harness–side) and PCM terminal 1O (wiring go to Step 10.
harness–side)

Is there continuity?

8 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

cardiagn.com
9 I N SPECT GEN ERATOR Yes Replace the generator, then go to the
next step.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TC P0 6 5 B:0 0 Yes Repeat the inspection from Step 1.
H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 5 B:0 0 [ M ZI 3 .7 V6 ]

DTC P065B:00 Generator control circuit range/performance

D ETECTI ON The PCM reads the generator and sends a DTC through the network when the
CON D I TI ON generator indicates a concern.

Connector or terminal malfunction

Short to power supply between generator terminal LI and PCM terminal 1O

Short to ground between generator terminal LI and PCM terminal 1O


POSSI BLE CAUSE
Open circuit between generator terminal LI and PCM terminal 1O

Generator malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT GEN ERATOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the generator connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
POW ER SUPPLY go to Step 10.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between generator terminal LI
(wiring harness-side) and body ground.

Is the voltage B+ ?

5 I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to the next step.

Inspect for continuity between generator terminal LI


(wiring harness-side) and body ground. No Go to the next step.

Is there continuity?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out terminals, corrosion).

Are there any malfunction?

7 I N SPECT GEN ERATOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect for continuity between generator terminal LI No Repair or replace suspected part, then
(wiring harness–side) and PCM terminal 1O (wiring go to Step 10.
harness–side)

Is there continuity?

8 I N SPECT BATTERY POSI TI VE TERM I N AL FOR Yes Connect the battery positive terminal
POOR I N STALLATI ON correctly, then go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect the battery positive terminal for looseness.

Is there any malfunction?

cardiagn.com
9 I N SPECT GEN ERATOR Yes Replace the generator, then go to the
next step.
Inspect the generator.
(See GEN ERATOR
(See GEN ERATOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TC P0 6 5 B:0 0 Yes Repeat the inspection from Step 1.
H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 A:0 0 [ M ZI 3 .7 V6 ]

DTC P068A:00 ECM/PCM power relay de-engaged-too early

D ETECTI ON P068A:00 is set when the PCM powers down after a key off prior to
CON D I TI ON completing the NVRAM write process.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 8 A:0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Start the engine.

cardiagn.com
Switch the ignition switch off then ON
(Engine off).

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 A:0 0 [ M ZI 3 .7 V6 ]

DTC P068A:00 ECM/PCM power relay de-engaged-too early

D ETECTI ON P068A:00 is set when the PCM powers down after a key off prior to
CON D I TI ON completing the NVRAM write process.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 8 A:0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Start the engine.

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Switch the ignition switch off then ON
(Engine off).

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 B8 :0 0 [ M ZI 3 .7 V6 ]

DTC P06B8:00 Internal control module non-Volatile Random Access Memory (NVRAM) error

D ETECTI ON This DTC indicates a concern with the ability of the PCM to correctly
CON D I TI ON store permanent DTCs.

POSSI BLE CAUSE PCM calibration level

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify the related PENDING CODE or No Go to the next step


stored DTCs using the M-MDS.

Is other DTC present?

4 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

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Program the PCM to the latest No Troubleshooting completed.
calibration.

Switch the ignition ON (Engine


running).

Idle the engine.

Verify PENDING CODE or stored DTCs.

Is the same DTC present?

5 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 6 B8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and drive the vehicle. No

Verify PENDING CODE or stored DTCs. Go to the next step.

Is the same DTC present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .) Troubleshooting completed.

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 B8 :0 0 [ M ZI 3 .7 V6 ]

DTC P06B8:00 Internal control module non-Volatile Random Access Memory (NVRAM) error

D ETECTI ON This DTC indicates a concern with the ability of the PCM to correctly
CON D I TI ON store permanent DTCs.

POSSI BLE CAUSE PCM calibration level

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify the related PENDING CODE or No Go to the next step


stored DTCs using the M-MDS.

Is other DTC present?

4 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

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Program the PCM to the latest No Troubleshooting completed.
calibration.

Switch the ignition ON (Engine


running).

Idle the engine.

Verify PENDING CODE or stored DTCs.

Is the same DTC present?

5 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 6 B8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and drive the vehicle. No

Verify PENDING CODE or stored DTCs. Go to the next step.

Is the same DTC present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .) Troubleshooting completed.

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 0 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P1001:00 KOER not able to complete, KOER aborted

P1001:00 indicates any of the following

Unable to access Continuous Memory DTCs.

Unable to activate KOEO or KOER Self-Test.


D ETECTI ON CON D I TI ON
M-MDS tester communication problem.

DTC displayed by M-MDS tester not listed.

KOER Self-Test cannot be completed.

Damaged DLC-2.

Open circuit in DLC-2 wiring harness circuit.

Short circuit in DLC-2 circuit or related modules.

Incorrect Self-Test procedure.


POSSI BLE CAUSE
VREF is not within specification.

Idle RPM out of specification.

Damaged PCM power relay circuit

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or If the vehicle is not
on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT D LC- 2 FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 6.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection at the DLC-
2 (such as damaged/pulled-out pins,
corrosion).

Are there any malfunction?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 0 0 1 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

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Perform the KOER self-test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the same DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “After Repair Procedure”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 0 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P1001:00 KOER not able to complete, KOER aborted

P1001:00 indicates any of the following

Unable to access Continuous Memory DTCs.

Unable to activate KOEO or KOER Self-Test.


D ETECTI ON CON D I TI ON
M-MDS tester communication problem.

DTC displayed by M-MDS tester not listed.

KOER Self-Test cannot be completed.

Damaged DLC-2.

Open circuit in DLC-2 wiring harness circuit.

Short circuit in DLC-2 circuit or related modules.

Incorrect Self-Test procedure.


POSSI BLE CAUSE
VREF is not within specification.

Idle RPM out of specification.

Damaged PCM power relay circuit

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or If the vehicle is not
on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT D LC- 2 FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 6.

Switch the ignition off.


No Go to the next step.
Inspect for poor connection at the DLC-
2 (such as damaged/pulled-out pins,
corrosion).

Are there any malfunction?

5 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 0 0 1 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
are reconnected.
(See PCM
Switch the ignition ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

cardiagn.com
Perform the KOER self-test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the same DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “After Repair Procedure”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAF sensor out of self-test range
P1101:00

The MAF sensor circuit is monitored by the PCM for an out of range air flow (or voltage) input. If, during
D ETECTI ON KOEO, the air flow voltage signal is more than 0.27 V with the ignition switch in the ON position (Engine off).
CON D I TI ON Likewise, the test fails if the airflow voltage signal is not within 0.46 to 2.44 V with the ignition switch in the
ON position (Engine running) (KOER).

Low battery charge

Open circuit wiring harness between MAF sensor terminal B (wiring harness-side) and body ground

POSSI BLE Open circuit wiring harness between MAF sensor terminal C (wiring harness-side) and PCM terminal 1AN
CAUSE (wiring harness-side)

MAF sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
available Service Bulletins.
Verify related Service Bulletins availability.
If vehicle is not repaired, go to
Is any related Service Bulletins available? the next step.

No Go to the next step.

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3 VERI FY RELATED PEN D I N G COD E OR STORED D TC Yes Go to appropriate DTC inspection.

Verify the related PENDING CODE or stored DTCs. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Are other DTCs present?


No Go to the next step.

4 I N SPECT M AF SI GN AL SEN T TO PCM Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”. Then go to Step 10.
Switch the ignition ON (Engine running).

Access MAF PID using the M-MDS No Go to the next step.

Is the voltage between 0.46–2.44 V

5 I N SPECT M AF SEN SOR AN D PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 10.

Switch the ignition off.


No Go to the next step.
Disconnect the MAF/IAT sensor and PCM connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

6 I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 10.
Inspect continuity between MAF sensor terminal B (wiring
harness-side) and body ground.

Is there continuity?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 10.
Inspect continuity between MAF sensor terminal C (wiring
harness-side) and PCM terminal 1AN (wiring harness-side).

Is there continuity?

8 I N SPECT M AF SEN SOR Yes Replace the MAF/IAT sensor, then go to Step
10.
Inspect the MAF sensor.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 1 0 1 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs,

cardiagn.com
Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Start engine. 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAF sensor out of self-test range
P1101:00

The MAF sensor circuit is monitored by the PCM for an out of range air flow (or voltage) input. If, during
D ETECTI ON KOEO, the air flow voltage signal is more than 0.27 V with the ignition switch in the ON position (Engine off).
CON D I TI ON Likewise, the test fails if the airflow voltage signal is not within 0.46 to 2.44 V with the ignition switch in the
ON position (Engine running) (KOER).

Low battery charge

Open circuit wiring harness between MAF sensor terminal B (wiring harness-side) and body ground

POSSI BLE Open circuit wiring harness between MAF sensor terminal C (wiring harness-side) and PCM terminal 1AN
CAUSE (wiring harness-side)

MAF sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to
available Service Bulletins.
Verify related Service Bulletins availability.
If vehicle is not repaired, go to
Is any related Service Bulletins available? the next step.

No Go to the next step.

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3 VERI FY RELATED PEN D I N G COD E OR STORED D TC Yes Go to appropriate DTC inspection.

Verify the related PENDING CODE or stored DTCs. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Are other DTCs present?


No Go to the next step.

4 I N SPECT M AF SI GN AL SEN T TO PCM Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”. Then go to Step 10.
Switch the ignition ON (Engine running).

Access MAF PID using the M-MDS No Go to the next step.

Is the voltage between 0.46–2.44 V

5 I N SPECT M AF SEN SOR AN D PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 10.

Switch the ignition off.


No Go to the next step.
Disconnect the MAF/IAT sensor and PCM connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

6 I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 10.
Inspect continuity between MAF sensor terminal B (wiring
harness-side) and body ground.

Is there continuity?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 10.
Inspect continuity between MAF sensor terminal C (wiring
harness-side) and PCM terminal 1AN (wiring harness-side).

Is there continuity?

8 I N SPECT M AF SEN SOR Yes Replace the MAF/IAT sensor, then go to Step
10.
Inspect the MAF sensor.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 1 0 1 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs,

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Verify that all disconnected connectors reconnected. replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Start engine. 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 2 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
TP sensor No.1 out of self-test range
P1124:00

During the KOEO/KOER self-test, the PCM monitors the TP sensor output voltage to
D ETECTI ON
determine if the TP1 and TP2 signals are less than the expected value. If either TP1 or TP2 is
CON D I TI ON
greater than the expected value, the DTC is stored.

POSSI BLE
Accelerator pedal applied during KOEO/KOER self-test
CAUSE

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?


No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC troubleshooting
N OTE: procedures.

Verify that the accelerator pedal is not (See D TC TABLE [ M ZI 3 .7 V6 ] .)


applied during the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P1124:00?

4 I N SPECT TH ROTTLE POSI TI ON OPEN Yes Go to Step 14.


CI RCUI T AN D CLOSED VOLTAGES

Switch the ignition to ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2


PIDs.

Verify the following PID values while


depressing the accelerator pedal to the floor
and releasing.

Pedal fully released: TP1 is


3.7—4.7 V

Pedal fully released: TP2 is


0.3—1.9 V

Pedal fully depressed: TP1 is


0.7—2.9 V

Pedal fully depressed: TP2 is


4.1—4.7 V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


5 Yes Go to the next step.
W ARN I N G:

Substantial opening and closing torque is No Isolate and repair the obstruction. Then go to Step
applied by this system. To prevent injury, be 17.
careful to keep fingers away from throttle
mechanism when actuated. Failure to follow
these instructions may result in personal
injury.

Switch the ignition to off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions


or sludge.

Slowly, push the throttle plate to wide open


and release.

Does the throttle plate move freely to wide


open and back?

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6 I N SPECT TP SEN SOR RESI STAN CE Yes Go to the next step.

Switch the ignition to off.


No Replace the throttle body, then go to Step 17.
Disconnect the throttle body connector.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
Measure the resistance between the following [ M ZI 3 .7 V6 ] .)
terminals (throttle body component side).

Throttle body terminal F and


D: 700—1,800 ohms

Throttle body terminal F and


E: 1,300—2,800 ohms

Throttle body terminal C and


D: 1,000—2,400 ohms

Throttle body terminal C and


E: 500—1,500 ohms

Throttle body terminal D and


E: 700—2,100 ohms

Are all the resistances within specifications?

7 I N SPECT TP SEN SOR SI GN AL CI RCUI T Yes Repair or replace suspected part, then go to Step
FOR SH ORT TO POW ER SUPPLY 17.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between the following
circuits:

Throttle body terminal F


(wiring harness-side) and
body ground.

Throttle body terminal C


(wiring harness-side) and
body ground.

Are there voltage B+ ?

8 I N SPECT TP SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to Step
17.
Disconnect the throttle body and PCM
connector.

Inspect for continuity between the following


circuits (wiring harness-side):

Throttle body terminal F and


PCM terminal 2AN

Throttle body terminal C and


PCM terminal 2AL

Is there continuity?

9 I N SPECT TP SEN SOR CI RCUI T FOR Yes Repair or replace suspected part, then go to Step
SH ORT TO GROUN D 17.

Switch the ignition to off.


No Go to the next step.

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Inspect for continuity between the following
circuits:

Throttle body terminal F


(wiring harness-side) and
body ground

Throttle body terminal C


(wiring harness-side) and
body ground

Is there continuity?

10 I N SPECT TP SEN SOR CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Switch the ignition to off. No Repair or replace suspected part, then go to Step
17.
Disconnect the throttle body and PCM
connector.

Measure the resistance between the following


circuits (wiring harness-side):

Throttle body terminal F and


C

Throttle body terminal F and


D

Throttle body terminal F and


E

Throttle body terminal C and


D

Throttle body terminal C and


E

Is the resistance m or e t h a n 1 0 k iloh m s?

I N SPECT TH E I N TAKE AI R SYSTEM FOR


11 I N SPECT FOR TP2 SI GN AL H I GH VERSUS Yes LEAKS, OBSTRUCTI ON S, AN D D AM AGE
LOAD W H I LE D RI VI N G TH E VEH I CLE
Inspect for broken/loose air outlet tube clamps
Switch the ignition to ON (Engine running). (throttle body and air cleaner assembly ends),
cracks/holes in the air outlet tube, and worn
Access the TP2 and LOAD PIDs using the M-
gaskets between the MAF sensor and the air
MDS.
cleaner component.
Is the TP2 PID more than 2.44 V and the
Inspect for throttle body bore for sludge.
LOAD PID less than 30%?
Inspect the MAF sensor.

Repair or replace the suspected


part, then go to Step 17.

No Go to the next step.

12 I N SPECT FOR TP2 SI GN AL LOW VERSUS Yes Go to the next step.


LOAD W H I LE D RI VI N G TH E VEH I CLE

Switch the ignition to ON (Engine running). No Go to Step 14.

Access the PCM and monitor the TP2 and


LOAD PIDs

Is the TP2 PID less than 0.24 V and the LOAD

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PID more than 55%?

13 I N SPECT FOR SELF- TEST D TCS Yes Go to the next step.

Switch the ignition to ON (Engine running).


No Perform the “INTERMITTENT CONCERN
Clear the DTC from the PCM memory using TROUBLESHOOTING”. Then go to Step 17.
the M-MDS.

Drive the vehicle while exercising the throttle.

Retrieve the continuous memory DTCs.

Is the PENDING CODE for this DTC present?

14 I N SPECT TP SEN SOR CI RCUI T FOR Yes Go to the next step.


I N TERM I TTEN T CON CERN

Access the PCM and monitor the TP1 and TP2 No Repair or replace suspected part, then go to Step
PIDs. 17.

Wiggle, shake, and bend the wiring harness


from the throttle body to the PCM.

Are the voltages between 0.49—4.65 V?

15 I N SPECT TH E REPAI R TH ROUGH Yes Go to the next step.


PROCED URE

Make sure to reconnect all disconnected No Perform the “INTERMITTENT CONCERN


connectors. TROUBLESHOOTING”. Then go to the next step.

Clear the DTC from the PCM memory using


the M–MDS.

Depress and release the accelerator pedal


several time.

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

16 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify


that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

17 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 1 2 4 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors the PCM.
reconnected.
(See PCM

cardiagn.com
Clear the DTC from the PCM memory using REM OVAL/ I N STALLATI ON [ M ZI 3 .7
the M-MDS. V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

18 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 2 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
TP sensor No.1 out of self-test range
P1124:00

During the KOEO/KOER self-test, the PCM monitors the TP sensor output voltage to
D ETECTI ON
determine if the TP1 and TP2 signals are less than the expected value. If either TP1 or TP2 is
CON D I TI ON
greater than the expected value, the DTC is stored.

POSSI BLE
Accelerator pedal applied during KOEO/KOER self-test
CAUSE

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?


No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC troubleshooting
N OTE: procedures.

Verify that the accelerator pedal is not (See D TC TABLE [ M ZI 3 .7 V6 ] .)


applied during the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P1124:00?

4 I N SPECT TH ROTTLE POSI TI ON OPEN Yes Go to Step 14.


CI RCUI T AN D CLOSED VOLTAGES

Switch the ignition to ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2


PIDs.

Verify the following PID values while


depressing the accelerator pedal to the floor
and releasing.

Pedal fully released: TP1 is


3.7—4.7 V

Pedal fully released: TP2 is


0.3—1.9 V

Pedal fully depressed: TP1 is


0.7—2.9 V

Pedal fully depressed: TP2 is


4.1—4.7 V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


5 Yes Go to the next step.
W ARN I N G:

Substantial opening and closing torque is No Isolate and repair the obstruction. Then go to Step
applied by this system. To prevent injury, be 17.
careful to keep fingers away from throttle
mechanism when actuated. Failure to follow
these instructions may result in personal
injury.

Switch the ignition to off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions


or sludge.

Slowly, push the throttle plate to wide open


and release.

Does the throttle plate move freely to wide


open and back?

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6 I N SPECT TP SEN SOR RESI STAN CE Yes Go to the next step.

Switch the ignition to off.


No Replace the throttle body, then go to Step 17.
Disconnect the throttle body connector.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
Measure the resistance between the following [ M ZI 3 .7 V6 ] .)
terminals (throttle body component side).

Throttle body terminal F and


D: 700—1,800 ohms

Throttle body terminal F and


E: 1,300—2,800 ohms

Throttle body terminal C and


D: 1,000—2,400 ohms

Throttle body terminal C and


E: 500—1,500 ohms

Throttle body terminal D and


E: 700—2,100 ohms

Are all the resistances within specifications?

7 I N SPECT TP SEN SOR SI GN AL CI RCUI T Yes Repair or replace suspected part, then go to Step
FOR SH ORT TO POW ER SUPPLY 17.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between the following
circuits:

Throttle body terminal F


(wiring harness-side) and
body ground.

Throttle body terminal C


(wiring harness-side) and
body ground.

Are there voltage B+ ?

8 I N SPECT TP SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to Step
17.
Disconnect the throttle body and PCM
connector.

Inspect for continuity between the following


circuits (wiring harness-side):

Throttle body terminal F and


PCM terminal 2AN

Throttle body terminal C and


PCM terminal 2AL

Is there continuity?

9 I N SPECT TP SEN SOR CI RCUI T FOR Yes Repair or replace suspected part, then go to Step
SH ORT TO GROUN D 17.

Switch the ignition to off.


No Go to the next step.

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Inspect for continuity between the following
circuits:

Throttle body terminal F


(wiring harness-side) and
body ground

Throttle body terminal C


(wiring harness-side) and
body ground

Is there continuity?

10 I N SPECT TP SEN SOR CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Switch the ignition to off. No Repair or replace suspected part, then go to Step
17.
Disconnect the throttle body and PCM
connector.

Measure the resistance between the following


circuits (wiring harness-side):

Throttle body terminal F and


C

Throttle body terminal F and


D

Throttle body terminal F and


E

Throttle body terminal C and


D

Throttle body terminal C and


E

Is the resistance m or e t h a n 1 0 k iloh m s?

I N SPECT TH E I N TAKE AI R SYSTEM FOR


11 I N SPECT FOR TP2 SI GN AL H I GH VERSUS Yes LEAKS, OBSTRUCTI ON S, AN D D AM AGE
LOAD W H I LE D RI VI N G TH E VEH I CLE
Inspect for broken/loose air outlet tube clamps
Switch the ignition to ON (Engine running). (throttle body and air cleaner assembly ends),
cracks/holes in the air outlet tube, and worn
Access the TP2 and LOAD PIDs using the M-
gaskets between the MAF sensor and the air
MDS.
cleaner component.
Is the TP2 PID more than 2.44 V and the
Inspect for throttle body bore for sludge.
LOAD PID less than 30%?
Inspect the MAF sensor.

Repair or replace the suspected


part, then go to Step 17.

No Go to the next step.

12 I N SPECT FOR TP2 SI GN AL LOW VERSUS Yes Go to the next step.


LOAD W H I LE D RI VI N G TH E VEH I CLE

Switch the ignition to ON (Engine running). No Go to Step 14.

Access the PCM and monitor the TP2 and


LOAD PIDs

Is the TP2 PID less than 0.24 V and the LOAD

cardiagn.com
PID more than 55%?

13 I N SPECT FOR SELF- TEST D TCS Yes Go to the next step.

Switch the ignition to ON (Engine running).


No Perform the “INTERMITTENT CONCERN
Clear the DTC from the PCM memory using TROUBLESHOOTING”. Then go to Step 17.
the M-MDS.

Drive the vehicle while exercising the throttle.

Retrieve the continuous memory DTCs.

Is the PENDING CODE for this DTC present?

14 I N SPECT TP SEN SOR CI RCUI T FOR Yes Go to the next step.


I N TERM I TTEN T CON CERN

Access the PCM and monitor the TP1 and TP2 No Repair or replace suspected part, then go to Step
PIDs. 17.

Wiggle, shake, and bend the wiring harness


from the throttle body to the PCM.

Are the voltages between 0.49—4.65 V?

15 I N SPECT TH E REPAI R TH ROUGH Yes Go to the next step.


PROCED URE

Make sure to reconnect all disconnected No Perform the “INTERMITTENT CONCERN


connectors. TROUBLESHOOTING”. Then go to the next step.

Clear the DTC from the PCM memory using


the M–MDS.

Depress and release the accelerator pedal


several time.

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

16 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify


that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

17 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 1 2 4 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors the PCM.
reconnected.
(See PCM

cardiagn.com
Clear the DTC from the PCM memory using REM OVAL/ I N STALLATI ON [ M ZI 3 .7
the M-MDS. V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

18 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
Exhaust temperature out of range, HO2S tests not completed
P1127:00

The HO2S monitor uses an exhaust temperature model to determine when


D ETECTI ON
the HO2S heaters are cycled ON. The test fails when the inferred exhaust
CON D I TI ON
temperature is below a minimum calibrated value.

POSSI BLE Exhaust system too cool


CAUSE
Engine not operating long enough prior to carrying out the KOER self-test

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

EXH AUST TEM PERATURE OUT OF RAN GE


3 Yes Perform the KOER self-test, then go to the
N OTE: next step.

Address all other DTCs before (See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
proceeding.

Switch the ignition ON (Engine No Run the engine until the PID indicates ON.
running)
Perform the KOER self-test, then go to the
Verify that the engine is at normal next step.
operating temperature.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the HO2S
heater PID.

Is the PID state ON?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 1 2 7 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.

Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Start engine.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is same DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
Exhaust temperature out of range, HO2S tests not completed
P1127:00

The HO2S monitor uses an exhaust temperature model to determine when


D ETECTI ON
the HO2S heaters are cycled ON. The test fails when the inferred exhaust
CON D I TI ON
temperature is below a minimum calibrated value.

POSSI BLE Exhaust system too cool


CAUSE
Engine not operating long enough prior to carrying out the KOER self-test

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

EXH AUST TEM PERATURE OUT OF RAN GE


3 Yes Perform the KOER self-test, then go to the
N OTE: next step.

Address all other DTCs before (See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
proceeding.

Switch the ignition ON (Engine No Run the engine until the PID indicates ON.
running)
Perform the KOER self-test, then go to the
Verify that the engine is at normal next step.
operating temperature.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the HO2S
heater PID.

Is the PID state ON?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 1 2 7 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.

Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Start engine.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is same DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 5 E:0 0 [ M ZI 3 .7 V6 ]

DTC Throttle actuator control throttle body air flow trim at max limit
P115E:00

During idle, the PCM monitors the throttle angle and air flow. If the air flow
is determined to be less than expected, the PCM adjusts the throttle angle to
D ETECTI ON compensate. The air flow reduction is typically the result of sludge buildup
CON D I TI ON around the throttle plate. This DTC indicates the PCM has reached the
maximum allowed compensation and is no longer able to compensate for the
build up.

POSSI BLE Sludge around the throttle plate


CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT FOR OTH ER Yes Go to the next step.


POW ERTRAI N D TCs

Repair all other powertrain DTCs No Go to the appropriate DTC


before P115E:00. Troubleshooting.

Have all other powertrain DTCs been


diagnosed?
cardiagn.com
4 I N SPECT TH ROTTLE BOD Y Yes Replace the throttle body. Then go to Step
6.
Remove the air duct from the throttle
valve body.
No Clean the throttle plate and throttle valve
Check around the throttle plate for body. Then go to the next step.
sludge.

Is the throttle valve normal?

5 PERFORM KOER SELF- TEST Yes Replace the throttle body then go to the
step.
Verify that all disconnected connectors
are reconnected.
No Go to the next step.
Clear the DTC from the PCM memory
using the M-MDS.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 1 5 E:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 1 5 E:0 0 [ M ZI 3 .7 V6 ]

DTC Throttle actuator control throttle body air flow trim at max limit
P115E:00

During idle, the PCM monitors the throttle angle and air flow. If the air flow
is determined to be less than expected, the PCM adjusts the throttle angle to
D ETECTI ON compensate. The air flow reduction is typically the result of sludge buildup
CON D I TI ON around the throttle plate. This DTC indicates the PCM has reached the
maximum allowed compensation and is no longer able to compensate for the
build up.

POSSI BLE Sludge around the throttle plate


CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT FOR OTH ER Yes Go to the next step.


POW ERTRAI N D TCs

Repair all other powertrain DTCs No Go to the appropriate DTC


before P115E:00. Troubleshooting.

Have all other powertrain DTCs been


diagnosed?
cardiagn.com
4 I N SPECT TH ROTTLE BOD Y Yes Replace the throttle body. Then go to Step
6.
Remove the air duct from the throttle
valve body.
No Clean the throttle plate and throttle valve
Check around the throttle plate for body. Then go to the next step.
sludge.

Is the throttle valve normal?

5 PERFORM KOER SELF- TEST Yes Replace the throttle body then go to the
step.
Verify that all disconnected connectors
are reconnected.
No Go to the next step.
Clear the DTC from the PCM memory
using the M-MDS.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 1 5 E:0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1285:00 P1285:00: Cylinder head over temperature condition

DTC P1299:00 P1299:00: Cylinder head over temperature protection active

P1285:00 indicates that an engine overheat condition was sensed by


the CHT sensor.
D ETECTI ON
P1299:00 indicates that an engine overheat condition was detected
CON D I TI ON
by the CHT sensor.

Fail-safe function was activated to cool the engine.

Low engine coolant level

Base engine malfunction


POSSI BLE CAUSE
Engine cooling system malfunction

CHT sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

I N SPECT COOLI N G SYSTEM


3 Yes Go to the next step.
W ARN I N G:
cardiagn.com
Never remove the cooling system cap or No Repair if necessary. Then go to the next
loosen the radiator drain plug while the step.
engine is running, or when the engine
and radiator are hot. Scalding engine
coolant and steam may shoot out and
cause serious injury. It may also
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you are sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and remove it.

N OTE:

If the electric cooling fan does not


operate, go to the applicable DTC
inspection.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

An engine overheat condition is sensed


by the CHT sensor.

Check the cooling system for:

Correct coolant level

Internal or external
coolant leaks

Blockage of the radiator

Cooling fan operation

Is the cooling system normal?

4 I N SPECT OPERATI ON OF TH E CH T Yes Go to the next step.


SEN SOR

Run the engine until the engine No An engine overheat temperature was not
temperature stabilizes. detected. Repair any other DTCs if
necessary.
Verify the radiator hoses are hot and the
cooling system is pressurized.

Verify self-test DTCs.

Is DTC P1285:00 present?

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the
next step.
Inspect the CHT sensor.

cardiagn.com
(See CYLI N D ER H EAD TEM PERATURE No Go to the next step.
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 2 8 5 :0 0 , P1 2 9 9 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1285:00 P1285:00: Cylinder head over temperature condition

DTC P1299:00 P1299:00: Cylinder head over temperature protection active

P1285:00 indicates that an engine overheat condition was sensed by


the CHT sensor.
D ETECTI ON
P1299:00 indicates that an engine overheat condition was detected
CON D I TI ON
by the CHT sensor.

Fail-safe function was activated to cool the engine.

Low engine coolant level

Base engine malfunction


POSSI BLE CAUSE
Engine cooling system malfunction

CHT sensor malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

I N SPECT COOLI N G SYSTEM


3 Yes Go to the next step.
W ARN I N G:
cardiagn.com
Never remove the cooling system cap or No Repair if necessary. Then go to the next
loosen the radiator drain plug while the step.
engine is running, or when the engine
and radiator are hot. Scalding engine
coolant and steam may shoot out and
cause serious injury. It may also
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you are sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and remove it.

N OTE:

If the electric cooling fan does not


operate, go to the applicable DTC
inspection.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

An engine overheat condition is sensed


by the CHT sensor.

Check the cooling system for:

Correct coolant level

Internal or external
coolant leaks

Blockage of the radiator

Cooling fan operation

Is the cooling system normal?

4 I N SPECT OPERATI ON OF TH E CH T Yes Go to the next step.


SEN SOR

Run the engine until the engine No An engine overheat temperature was not
temperature stabilizes. detected. Repair any other DTCs if
necessary.
Verify the radiator hoses are hot and the
cooling system is pressurized.

Verify self-test DTCs.

Is DTC P1285:00 present?

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the
next step.
Inspect the CHT sensor.

cardiagn.com
(See CYLI N D ER H EAD TEM PERATURE No Go to the next step.
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 2 8 5 :0 0 , P1 2 9 9 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Start the engine and run it at idle. No Go to the next step.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P1288:00 CHT sensor out of self-test range

D ETECTI ON Indicates the CHT sensor is out of self-test range. The engine is not at
CON D I TI ON a normal operating temperature.

Cold engine

Engine overheating

POSSI BLE CAUSE Low engine coolant level

CHT sensor malfunction

Connector or terminal malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

cardiagn.com
4 I N SPECT TH E COOLI N G SYSTEM Yes Go to the next step.

Inspect the vehicle coolant level.


No Inspect the cooling system (overheat), the
Is the cooling system normal? go to Step 7.

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to Step
7.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE No Go to the next step.


( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Is there any malfunction?

6 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 2 8 8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the PENDING CODE for the DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.

cardiagn.com
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P1288:00 CHT sensor out of self-test range

D ETECTI ON Indicates the CHT sensor is out of self-test range. The engine is not at
CON D I TI ON a normal operating temperature.

Cold engine

Engine overheating

POSSI BLE CAUSE Low engine coolant level

CHT sensor malfunction

Connector or terminal malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not repaired,


availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

cardiagn.com
4 I N SPECT TH E COOLI N G SYSTEM Yes Go to the next step.

Inspect the vehicle coolant level.


No Inspect the cooling system (overheat), the
Is the cooling system normal? go to Step 7.

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to Step
7.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE No Go to the next step.


( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Is there any malfunction?

6 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 2 8 8 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the PENDING CODE for the DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.

cardiagn.com
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1289:00 CHT sensor circuit high input

D ETECTI ON
Indicates a CHT sensor circuit open.
CON D I TI ON

Short to power supply in wiring harness between CHT sensor terminal A and PCM
terminal 2AV

Connector or terminal malfunction

Open circuit in wiring harness between CHT sensor terminal A and PCM terminal
POSSI BLE CAUSE
2AV

Open circuit in wiring harness between CHT sensor terminal B and PCM terminal
2G

CHT sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT POOR CON N ECTI ON OF CH T SEN SOR Yes Repair or replace suspected part, then go
CON N ECTOR to Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect CHT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT CH T SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go
SH ORT TO POW ER SUPPLY to Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between CHT sensor terminal A
(wiring harness-side) and body ground.

Is the voltage B+ ?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as damaged/ pulled-
out pins, corrosion).

Are there any malfunction?

6 I N SPECT CH T SEN SOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between the following circuit: No Repair or replace suspected part, then go
to Step 8.
CHT sensor terminal A (wiring
harness-side) and PCM terminal 2AV
(wiring harness-side).

CHT sensor terminal B (wiring


harness-side) and PCM terminal 2G
(wiring harness-side).

Are there continuity?

7 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the
next step.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR No Go to the next step.
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P1 2 8 9 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ]

cardiagn.com
.)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1289:00 CHT sensor circuit high input

D ETECTI ON
Indicates a CHT sensor circuit open.
CON D I TI ON

Short to power supply in wiring harness between CHT sensor terminal A and PCM
terminal 2AV

Connector or terminal malfunction

Open circuit in wiring harness between CHT sensor terminal A and PCM terminal
POSSI BLE CAUSE
2AV

Open circuit in wiring harness between CHT sensor terminal B and PCM terminal
2G

CHT sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT POOR CON N ECTI ON OF CH T SEN SOR Yes Repair or replace suspected part, then go
CON N ECTOR to Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect CHT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT CH T SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go
SH ORT TO POW ER SUPPLY to Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between CHT sensor terminal A
(wiring harness-side) and body ground.

Is the voltage B+ ?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as damaged/ pulled-
out pins, corrosion).

Are there any malfunction?

6 I N SPECT CH T SEN SOR CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect the continuity between the following circuit: No Repair or replace suspected part, then go
to Step 8.
CHT sensor terminal A (wiring
harness-side) and PCM terminal 2AV
(wiring harness-side).

CHT sensor terminal B (wiring


harness-side) and PCM terminal 2G
(wiring harness-side).

Are there continuity?

7 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the
next step.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR No Go to the next step.
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P1 2 8 9 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ]

cardiagn.com
.)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the DTC present? No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 9 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P1290:00 CHT sensor circuit low input

D ETECTI ON
Indicates a CHT sensor circuit short to ground.
CON D I TI ON

Short to ground in wiring harness between CHT sensor terminal A and PCM
terminal 2AV
POSSI BLE CAUSE
CHT sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT TERM I N AL BEN T Yes Repair or replace the terminal, then go to


Step 6.
Switch the ignition off.

Disconnect the CHT sensor connector. No Go to the next step.

Inspect for bent of CHT sensor terminals A and B


(part-side).

Is there any malfunction?

4 I N SPECT CH T SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 6.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between CHT sensor terminal
A (wiring harness-side) and body ground.

Is there continuity?

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the next
step.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR No Go to the next step.
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF D TC P1 2 9 0 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the M- REM OVAL/ I N STALLATI ON
MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE for the DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 9 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P1290:00 CHT sensor circuit low input

D ETECTI ON
Indicates a CHT sensor circuit short to ground.
CON D I TI ON

Short to ground in wiring harness between CHT sensor terminal A and PCM
terminal 2AV
POSSI BLE CAUSE
CHT sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

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No Go to the next step.

3 I N SPECT TERM I N AL BEN T Yes Repair or replace the terminal, then go to


Step 6.
Switch the ignition off.

Disconnect the CHT sensor connector. No Go to the next step.

Inspect for bent of CHT sensor terminals A and B


(part-side).

Is there any malfunction?

4 I N SPECT CH T SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 6.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between CHT sensor terminal
A (wiring harness-side) and body ground.

Is there continuity?

5 I N SPECT CH T SEN SOR Yes Replace the CHT sensor, then go to the next
step.
Inspect the CHT sensor.

(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR No Go to the next step.
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction?

6 VERI FY TROUBLESH OOTI N G OF D TC P1 2 9 0 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the M- REM OVAL/ I N STALLATI ON
MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE for the DTC present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 3 3 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P1336:00 CKP/CMP sensor range/performance

D ETECTI ON The input signal to the PCM from the CKP sensor or the CMP
CON D I TI ON sensor is erratic.

Base engine malfunction

CKP sensor malfunction


POSSI BLE CAUSE
CMP sensor malfunction

Connector or terminal malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT TH E CKP SEN SOR SI GN AL SEN T TO TH E


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4 PCM Yes Go to Step 8.

N OTE:
No Go to the next step.
The battery should be fully charged and
the starting system should be
functioning properly.

Connect the M-MDS to the DLC-2.

Access RPM PID.

Crank the engine.

Is the reading m or e t h a n 1 5 0 r pm ?

5 I N SPECT TH E FRON T COVER, CKP Yes Repair if necessary, then go to Step 11.
SEN SOR AN D CKP SEN SOR PULSE
W H EEL FOR OBVI OUS PH YSI CAL
D AM AGE No Go to the next step.

Switch the ignition off.

Visually inspect the front cover, CKP


sensor and CKP sensor pulse wheel for
obvious physical damage.

Do any parts appear physically


damaged?

6 I N SPECT CKP SEN SOR CON N ECTOR Yes Repair or replace suspected part, then
FOR POOR CON N ECTI ON go to Step 11.

Disconnect the CKP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

Is there any malfunction?

7 I N SPECT CKP SEN SOR Yes Replace the CKP sensor, then go to Step
11.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP)
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

8 I N SPECT CM P SEN SOR CON N ECTOR Yes Repair or replace suspected part, then
FOR POOR CON N ECTI ON go to Step 11.

Disconnect the CMP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

cardiagn.com
Is there any malfunction?

9 I N SPECT CM P SEN SOR Yes Replace the CMP sensor, then go to Step
11.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

10 I N SPECT PCM CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to the next step.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

Are any malfunction?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 3 3 6 :0 0 H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected recurs, replace the PCM.
connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 3 3 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P1336:00 CKP/CMP sensor range/performance

D ETECTI ON The input signal to the PCM from the CKP sensor or the CMP
CON D I TI ON sensor is erratic.

Base engine malfunction

CKP sensor malfunction


POSSI BLE CAUSE
CMP sensor malfunction

Connector or terminal malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to appropriate DTC inspection.


OR STORED D TC
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the related PENDING CODE or
stored DTCs.
No Go to the next step.
Are other DTCs present?

I N SPECT TH E CKP SEN SOR SI GN AL SEN T TO TH E


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4 PCM Yes Go to Step 8.

N OTE:
No Go to the next step.
The battery should be fully charged and
the starting system should be
functioning properly.

Connect the M-MDS to the DLC-2.

Access RPM PID.

Crank the engine.

Is the reading m or e t h a n 1 5 0 r pm ?

5 I N SPECT TH E FRON T COVER, CKP Yes Repair if necessary, then go to Step 11.
SEN SOR AN D CKP SEN SOR PULSE
W H EEL FOR OBVI OUS PH YSI CAL
D AM AGE No Go to the next step.

Switch the ignition off.

Visually inspect the front cover, CKP


sensor and CKP sensor pulse wheel for
obvious physical damage.

Do any parts appear physically


damaged?

6 I N SPECT CKP SEN SOR CON N ECTOR Yes Repair or replace suspected part, then
FOR POOR CON N ECTI ON go to Step 11.

Disconnect the CKP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

Is there any malfunction?

7 I N SPECT CKP SEN SOR Yes Replace the CKP sensor, then go to Step
11.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP)
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .) 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

8 I N SPECT CM P SEN SOR CON N ECTOR Yes Repair or replace suspected part, then
FOR POOR CON N ECTI ON go to Step 11.

Disconnect the CMP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

cardiagn.com
Is there any malfunction?

9 I N SPECT CM P SEN SOR Yes Replace the CMP sensor, then go to Step
11.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

10 I N SPECT PCM CON N ECTOR FOR Yes Repair or replace suspected part, then
POOR CON N ECTI ON go to the next step.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/ pulled-out pins, corrosion).

Are any malfunction?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 3 3 6 :0 0 H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected recurs, replace the PCM.
connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 3 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
System voltage out of self-test range
P1397:00

This DTC indicates that the 12-volt system voltage is too high or too low
D ETECTI ON during the KOEO or KOER self-test. It sets if the system voltage falls below
CON D I TI ON or exceeds the calibrated threshold at any time during the KOEO or KOER
self-test.

POSSI BLE
Battery or charging system concern.
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA then go to the next step.
been recorded?

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line repair
information availability.
No Go to the next step.
Is any related Service
Bulletins available?

3 I N SPECT TH E BATTERY Yes Inspect charging system.

Switch the ignition off. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Inspect the battery. If there is any malfunction, repair


or replace malfunctioning part,
Is the battery normal? then go to the next step.

cardiagn.com
No Replace the battery, then go to the next step.

4 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P1 3 9 7 :0 0 H AS BEEN (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the PCM


memory using the M-MDS.

Perform the KOEO or KOER


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the


DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 3 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
System voltage out of self-test range
P1397:00

This DTC indicates that the 12-volt system voltage is too high or too low
D ETECTI ON during the KOEO or KOER self-test. It sets if the system voltage falls below
CON D I TI ON or exceeds the calibrated threshold at any time during the KOEO or KOER
self-test.

POSSI BLE
Battery or charging system concern.
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA then go to the next step.
been recorded?

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line repair
information availability.
No Go to the next step.
Is any related Service
Bulletins available?

3 I N SPECT TH E BATTERY Yes Inspect charging system.

Switch the ignition off. (See QUI CK D I AGN OSTI C CH ART [ M ZI 3 .7 V6 ] .)

Inspect the battery. If there is any malfunction, repair


or replace malfunctioning part,
Is the battery normal? then go to the next step.

cardiagn.com
No Replace the battery, then go to the next step.

4 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P1 3 9 7 :0 0 H AS BEEN (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the PCM


memory using the M-MDS.

Perform the KOEO or KOER


self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the


DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 6 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/C demand out of self-test range
P1464:00

D ETECTI ON
The DTC sets when the PCM receives a request for A/C during the self-test.
CON D I TI ON

A/C or defrost on during self-test

Communication error between PCM and climate control module

Short to power supply between PCM terminal 1W and A/C relay

A/C switch signal malfunction


POSSI BLE
A/C relay malfunction
CAUSE
PCM malfunction

N OTE:

If the A/C or defrost was on during self-test, turn the A/C or defrost off and
repeat the self-test. An A/C request to the PCM may come through the
communication link or on a dedicated hardwire circuit from the A/C switch.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order,
recorded? then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go
Verify related Service Bulletins to the next step.
and/or on-line repair
information availability.
No Go to the next step.

cardiagn.com
Is any related Service Bulletins
available?

3 VERI FY A/ C AN D D EFROST Yes Go to the next step.


ARE OFF D URI N G SELF-
TEST
No Turn the A/C and defrost off. Then go to Step 5.
Perform the KOEO or KOER
self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Are the A/C and defrost off


during the self-test?

4 I N SPECT ACCS PI D Yes The ACCS PID indicates that the PCM is being
requested to turn on the A/C. Inspect the A/C
Switch the ignition ON (Engine system.
off).
(See A/ C OPERATI ON CH ECK M OD E TABLE .)
A/C and defroster OFF.
Then go to the next step.
Access the PCM and monitor
the ACCS PID.
No The ACCS PID indicates that the ACCS input to
Is the PID state ON? the PCM is low.

Inspect the following:

Short to power supply circuit


between PCM terminal 1W and
A/C relay

A/C relay

Repair or replace if necessary.

Go to the next step.

5 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P1 4 6 4 :0 0 H AS BEEN
COM PLETED If the malfunction recurs, replace
the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Clear the DTC from the PCM V6 ] .)
memory using the M-MDS.
Go to the next step.
Perform the KOEO or KOER
self-test.
No Go to the next step.
(See KOEO/ KOER SELF TEST
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the


DTC present?

cardiagn.com
6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.
PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 6 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/C demand out of self-test range
P1464:00

D ETECTI ON
The DTC sets when the PCM receives a request for A/C during the self-test.
CON D I TI ON

A/C or defrost on during self-test

Communication error between PCM and climate control module

Short to power supply between PCM terminal 1W and A/C relay

A/C switch signal malfunction


POSSI BLE
A/C relay malfunction
CAUSE
PCM malfunction

N OTE:

If the A/C or defrost was on during self-test, turn the A/C or defrost off and
repeat the self-test. An A/C request to the PCM may come through the
communication link or on a dedicated hardwire circuit from the A/C switch.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order,
recorded? then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go
Verify related Service Bulletins to the next step.
and/or on-line repair
information availability.
No Go to the next step.

cardiagn.com
Is any related Service Bulletins
available?

3 VERI FY A/ C AN D D EFROST Yes Go to the next step.


ARE OFF D URI N G SELF-
TEST
No Turn the A/C and defrost off. Then go to Step 5.
Perform the KOEO or KOER
self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Are the A/C and defrost off


during the self-test?

4 I N SPECT ACCS PI D Yes The ACCS PID indicates that the PCM is being
requested to turn on the A/C. Inspect the A/C
Switch the ignition ON (Engine system.
off).
(See A/ C OPERATI ON CH ECK M OD E TABLE .)
A/C and defroster OFF.
Then go to the next step.
Access the PCM and monitor
the ACCS PID.
No The ACCS PID indicates that the ACCS input to
Is the PID state ON? the PCM is low.

Inspect the following:

Short to power supply circuit


between PCM terminal 1W and
A/C relay

A/C relay

Repair or replace if necessary.

Go to the next step.

5 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.


OF D TC P1 4 6 4 :0 0 H AS BEEN
COM PLETED If the malfunction recurs, replace
the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Clear the DTC from the PCM V6 ] .)
memory using the M-MDS.
Go to the next step.
Perform the KOEO or KOER
self-test.
No Go to the next step.
(See KOEO/ KOER SELF TEST
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for the


DTC present?

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6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.
PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 5 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Vehicle speed sensor (VSS) out of self-test range
P1501:00

Indicates that the vehicle speed input signal is out of the self-test range. If
D ETECTI ON
the PCM detects a vehicle speed input signal any time during the self-test,
CON D I TI ON
DTC P1501:00 is set and the test aborts.

Noise on the vehicle speed input signal from radio frequency


POSSI BLE interference/electro magnetic interference
CAUSE
External sources, such as ignition wires, the charging circuit, or aftermarket
equipment

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY STORED D TC I N D SC Yes Go to the appropriate DTC inspection.


H U/ CM
(See ON - BOARD D I AGN OSI S [ D YN AM I C
Switch the ignition ON (Engine off). STABI LI TY CON TROL ( D SC) ] .)

Verify stored DTCs in DSC HU/CM.


No Go to the next step.
Are DTCs stored?

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4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 5 0 1 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.

Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for the DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 5 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Vehicle speed sensor (VSS) out of self-test range
P1501:00

Indicates that the vehicle speed input signal is out of the self-test range. If
D ETECTI ON
the PCM detects a vehicle speed input signal any time during the self-test,
CON D I TI ON
DTC P1501:00 is set and the test aborts.

Noise on the vehicle speed input signal from radio frequency


POSSI BLE interference/electro magnetic interference
CAUSE
External sources, such as ignition wires, the charging circuit, or aftermarket
equipment

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY STORED D TC I N D SC Yes Go to the appropriate DTC inspection.


H U/ CM
(See ON - BOARD D I AGN OSI S [ D YN AM I C
Switch the ignition ON (Engine off). STABI LI TY CON TROL ( D SC) ] .)

Verify stored DTCs in DSC HU/CM.


No Go to the next step.
Are DTCs stored?

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4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 5 0 1 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
reconnected.

Clear the DTC from the PCM memory No Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for the DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 5 7 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Pedal position out of self test range
P1575:00

During KOEO self-test, the PCM monitors the APP sensor inputs to determine if the APP1 and
D ETECTI ON
APP2 signals are less than an expected value. If either APP1 or APP2 is greater than the
CON D I TI ON
expected value, the DTC is set.

POSSI BLE
Accelerator pedal applied during KOEO self-test
CAUSE

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
N OTE: troubleshooting procedures.

Verify that the accelerator pedal is not applied during (See D TC TABLE [ M ZI 3 .7 V6 ] .)
the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P1575:00?

4 I N SPECT ACCELERATOR PED AL FOR Yes Go to the next step.


OBSTRUCTI ON

Switch the ignition off. No Isolate and repair the obstruction.

Press the accelerator pedal fully to the floor and Then go to Step 10.
release.

Does the pedal move freely to the floor and back?

5 I N SPECT VREF VOLTAGE TO APP SEN SOR Yes Go to the next step.

Switch the ignition off.


No Inspect for open circuit in wiring harness
Disconnect the APP sensor connector. and repair or replace if necessary.

Switch the ignition to ON (Engine off). Then go to Step 10.

Measure the voltage between the following terminals


(APP sensor wiring harness-side).

F and D

A and C

Is the voltage between 4—6 V?

6 I N SPECT APP SEN SOR FOR CORRECT RESI STAN CE Yes Go to the next step.

Switch the ignition off.


No Replace the accelerator pedal, then go to
Disconnect the APP sensor connector. Step 10.

Measure the resistance between the following terminals (See ACCELERATOR PED AL
(APP sensor component side) with the accelerator pedal REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
fully released.

E and F: 600—1,370 ohms

E and D: 720—1,660 ohms

E and B: 1,300—2,960 ohms

B and A: 750—1,720 ohms

B and C: 660—1,520 ohms

F and D: 200—470 ohms

A and C: 200—470 ohms

F and A: 0—10 ohms

D and C: 0—10 ohms

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Are all the resistances within specifications?

7 I N SPECT APP1 CI RCUI T FOR SH ORT TO SI GN ALS Yes Go to the next step.
I N SAM E W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to


Step 10.
Disconnect the PCM and APP sensor connector.

Measure the resistance between the following terminals


(APP sensor wiring harness-side).

E and B

E and F

E and D

Are the resistances more than 10 kilohms?

8 I N SPECT APP SEN SOR CI RCUI TS FOR AN Yes Go to the next step.
I N TERM I TTEN T CON CERN

Wiggle, shake, and bend small sections of the wiring No Isolate and repair the obstruction.
harness while working from the sensor to the PCM.
Then go to Step 10.
Measure the resistance between the following terminals
(wiring harness-side).

APP sensor terminal E and PCM


terminal 1Y

APP sensor terminal B and PCM


terminal 1U

Are the resistances less than 5 ohms?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they


seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 5 7 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

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11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 5 7 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Pedal position out of self test range
P1575:00

During KOEO self-test, the PCM monitors the APP sensor inputs to determine if the APP1 and
D ETECTI ON
APP2 signals are less than an expected value. If either APP1 or APP2 is greater than the
CON D I TI ON
expected value, the DTC is set.

POSSI BLE
Accelerator pedal applied during KOEO self-test
CAUSE

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC
N OTE: troubleshooting procedures.

Verify that the accelerator pedal is not applied during (See D TC TABLE [ M ZI 3 .7 V6 ] .)
the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P1575:00?

4 I N SPECT ACCELERATOR PED AL FOR Yes Go to the next step.


OBSTRUCTI ON

Switch the ignition off. No Isolate and repair the obstruction.

Press the accelerator pedal fully to the floor and Then go to Step 10.
release.

Does the pedal move freely to the floor and back?

5 I N SPECT VREF VOLTAGE TO APP SEN SOR Yes Go to the next step.

Switch the ignition off.


No Inspect for open circuit in wiring harness
Disconnect the APP sensor connector. and repair or replace if necessary.

Switch the ignition to ON (Engine off). Then go to Step 10.

Measure the voltage between the following terminals


(APP sensor wiring harness-side).

F and D

A and C

Is the voltage between 4—6 V?

6 I N SPECT APP SEN SOR FOR CORRECT RESI STAN CE Yes Go to the next step.

Switch the ignition off.


No Replace the accelerator pedal, then go to
Disconnect the APP sensor connector. Step 10.

Measure the resistance between the following terminals (See ACCELERATOR PED AL
(APP sensor component side) with the accelerator pedal REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
fully released.

E and F: 600—1,370 ohms

E and D: 720—1,660 ohms

E and B: 1,300—2,960 ohms

B and A: 750—1,720 ohms

B and C: 660—1,520 ohms

F and D: 200—470 ohms

A and C: 200—470 ohms

F and A: 0—10 ohms

D and C: 0—10 ohms

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Are all the resistances within specifications?

7 I N SPECT APP1 CI RCUI T FOR SH ORT TO SI GN ALS Yes Go to the next step.
I N SAM E W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to


Step 10.
Disconnect the PCM and APP sensor connector.

Measure the resistance between the following terminals


(APP sensor wiring harness-side).

E and B

E and F

E and D

Are the resistances more than 10 kilohms?

8 I N SPECT APP SEN SOR CI RCUI TS FOR AN Yes Go to the next step.
I N TERM I TTEN T CON CERN

Wiggle, shake, and bend small sections of the wiring No Isolate and repair the obstruction.
harness while working from the sensor to the PCM.
Then go to Step 10.
Measure the resistance between the following terminals
(wiring harness-side).

APP sensor terminal E and PCM


terminal 1Y

APP sensor terminal B and PCM


terminal 1U

Are the resistances less than 5 ohms?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they


seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 5 7 5 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

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11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P1633:00 Keep alive power voltage too low

D ETECTI ON Indicates the keep alive power circuit has experienced a voltage
CON D I TI ON interrupt.

Connector or terminal malfunction


POSSI BLE CAUSE
Open circuit between battery positive terminal and PCM terminal
1V

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

cardiagn.com
2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to
I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT BATTERY TERM I N AL AN D Yes Repair or replace suspected part, then


PCM CON N ECTOR FOR POOR go to Step 5.
CON N ECTI ON

Switch the ignition off. No Go to the next step.

Disconnect battery terminal and PCM


connector.

Inspect for poor connection (such as


damaged/ pulled-out pins, corrosion).

Is there any malfunction?

4 I N SPECT KEEP ALI VE POW ER Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then


go to the next step.
Disconnect battery cables.

Disconnect PCM connector.

Check continuity between battery


positive terminal (wiring harness-side)
and PCM terminal 1V (wiring harness-
side).

Is there continuity?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 6 3 3 :0 0 H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected recurs, replace the PCM.
connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P1633:00 Keep alive power voltage too low

D ETECTI ON Indicates the keep alive power circuit has experienced a voltage
CON D I TI ON interrupt.

Connector or terminal malfunction


POSSI BLE CAUSE
Open circuit between battery positive terminal and PCM terminal
1V

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

cardiagn.com
2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to
I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT BATTERY TERM I N AL AN D Yes Repair or replace suspected part, then


PCM CON N ECTOR FOR POOR go to Step 5.
CON N ECTI ON

Switch the ignition off. No Go to the next step.

Disconnect battery terminal and PCM


connector.

Inspect for poor connection (such as


damaged/ pulled-out pins, corrosion).

Is there any malfunction?

4 I N SPECT KEEP ALI VE POW ER Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then


go to the next step.
Disconnect battery cables.

Disconnect PCM connector.

Check continuity between battery


positive terminal (wiring harness-side)
and PCM terminal 1V (wiring harness-
side).

Is there continuity?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 6 3 3 :0 0 H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected recurs, replace the PCM.
connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P1635:00 Tire/axle out of acceptable range

D ETECTI ON This DTC indicates the tire and axle information contained in the vehicle
CON D I TI ON identification block does not match the vehicle hardware.

Incorrect vehicle identification configuration parameters


POSSI BLE
Incorrect tire size
CAUSE
Incorrect axle ratio

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or If vehicle is not repaired,


on-line repair information availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY VEH I CLE I D EN TI FI CATI ON Yes Go to the next step.


TI RE D ATA

Switch the ignition ON. No Perform PCM configuration procedure, then


go to Step 5.
Connect the M-MDS to the DLC-2.
(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)
Access the data of the tire size.

Is it the same as a equipped tire?

cardiagn.com
4 VERI FY GEN UI N E TI RES ARE Yes Go to the next step.
I N STALLED

Is genuine tires are equipped? No Change to the genuine tire, then go to the
next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 6 3 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear DTC from PCM memory using M- Go to the next step.


MDS.

Start engine and warm up it No Go to the next step.


completely.

Is same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PRECAUTION”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P1635:00 Tire/axle out of acceptable range

D ETECTI ON This DTC indicates the tire and axle information contained in the vehicle
CON D I TI ON identification block does not match the vehicle hardware.

Incorrect vehicle identification configuration parameters


POSSI BLE
Incorrect tire size
CAUSE
Incorrect axle ratio

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or If vehicle is not repaired,


on-line repair information availability. go to the next step.

Is any related Service Bulletins


available? No Go to the next step.

3 VERI FY VEH I CLE I D EN TI FI CATI ON Yes Go to the next step.


TI RE D ATA

Switch the ignition ON. No Perform PCM configuration procedure, then


go to Step 5.
Connect the M-MDS to the DLC-2.
(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)
Access the data of the tire size.

Is it the same as a equipped tire?

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4 VERI FY GEN UI N E TI RES ARE Yes Go to the next step.
I N STALLED

Is genuine tires are equipped? No Change to the genuine tire, then go to the
next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P1 6 3 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear DTC from PCM memory using M- Go to the next step.


MDS.

Start engine and warm up it No Go to the next step.


completely.

Is same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PRECAUTION”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1639:00 Vehicle ID block corrupted, that not programmed

D ETECTI ON This DTC indicates that the VID block is not programmed or the
CON D I TI ON information within is corrupt.

New PCM

POSSI BLE CAUSE Incorrect PCM

Incorrect VID configuration

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform the PCM reprogramming
procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 6 3 9 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)

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are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 3 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P1639:00 Vehicle ID block corrupted, that not programmed

D ETECTI ON This DTC indicates that the VID block is not programmed or the
CON D I TI ON information within is corrupt.

New PCM

POSSI BLE CAUSE Incorrect PCM

Incorrect VID configuration

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform the PCM reprogramming
procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P1 6 3 9 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)

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are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (RH) positive current trim circuit performance
P164A:00

D ETECTI ON A resistor is installed in the A/F sensor (RH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM receives an inconsistent or erratic measurement of the resistor.

POSSI BLE Connector or terminal malfunction


CAUSE
A/F sensor (RH) malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

cardiagn.com
3 I N SPECT A/ F SEN SOR ( RH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (RH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

A/F sensor (RH) connector is disconnected. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (RH) wiring
Step 7.
harness-side connector terminal D and PCM harness-side
connector terminal 2BD.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

A/F sensor (RH) and PCM connectors are disconnected. No

Measure the resistance between A/F sensor (RH) wiring Repair a short to the ground circuit, then
harness-side connector terminal D and ground. go to Step 7.

Is the resistance greater than 10 kilohms?

6 Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”.
I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F (Unable to duplicate or identify the
SEN SOR concern at this time.)
A/F sensor (RH) and PCM connectors are disconnected. Then go to the next step.
Measure the resistance between A/F sensor connector terminal
D and C on the component side. No Replace the suspect A/F sensor (RH).

Is the resistance between 3.5—1,000 kilohms? (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P1 6 4 A:0 0 H AS Yes Repeat the inspection from Step 1.
BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 A:0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (RH) positive current trim circuit performance
P164A:00

D ETECTI ON A resistor is installed in the A/F sensor (RH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM receives an inconsistent or erratic measurement of the resistor.

POSSI BLE Connector or terminal malfunction


CAUSE
A/F sensor (RH) malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( RH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (RH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

A/F sensor (RH) connector is disconnected. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (RH) wiring
Step 7.
harness-side connector terminal D and PCM harness-side
connector terminal 2BD.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

A/F sensor (RH) and PCM connectors are disconnected. No

Measure the resistance between A/F sensor (RH) wiring Repair a short to the ground circuit, then
harness-side connector terminal D and ground. go to Step 7.

Is the resistance greater than 10 kilohms?

6 Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”.
I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F (Unable to duplicate or identify the
SEN SOR concern at this time.)
A/F sensor (RH) and PCM connectors are disconnected. Then go to the next step.
Measure the resistance between A/F sensor connector terminal
D and C on the component side. No Replace the suspect A/F sensor (RH).

Is the resistance between 3.5—1,000 kilohms? (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P1 6 4 A:0 0 H AS Yes Repeat the inspection from Step 1.
BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 B:0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (LH) positive current trim circuit performance
P164B:00

D ETECTI ON A resistor is installed in the A/F sensor (LH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM receives an inconsistent or erratic measurement of the resistor.

POSSI BLE Connector or terminal malfunction


CAUSE
A/F sensor (LH) malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( LH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (LH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

A/F sensor (LH) connector is disconnected. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (LH) wiring
Step 7.
harness-side connector terminal D and PCM harness-side
connector terminal 2BF.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

A/F sensor (LH) and PCM connectors are disconnected. No

Measure the resistance between A/F sensor (LH) wiring Repair a short to the ground circuit, then
harness-side connector terminal D and ground. go to Step 7.

Is the resistance greater than 10 kilohms?

6 Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”.
I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F (Unable to duplicate or identify the
SEN SOR concern at this time.)
A/F sensor (LH) and PCM connectors are disconnected. Then go to the next step.
Measure the resistance between A/F sensor connector terminal
D and C on the component side. No Replace the suspect A/F sensor (LH).

Is the resistance between 3.5—1,000 kilohms? (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P1 6 4 B:0 0 H AS Yes Repeat the inspection from Step 1.
BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

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(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 B:0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (LH) positive current trim circuit performance
P164B:00

D ETECTI ON A resistor is installed in the A/F sensor (LH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM receives an inconsistent or erratic measurement of the resistor.

POSSI BLE Connector or terminal malfunction


CAUSE
A/F sensor (LH) malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

cardiagn.com
3 I N SPECT A/ F SEN SOR ( LH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 7.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (LH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

A/F sensor (LH) connector is disconnected. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (LH) wiring
Step 7.
harness-side connector terminal D and PCM harness-side
connector terminal 2BF.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

A/F sensor (LH) and PCM connectors are disconnected. No

Measure the resistance between A/F sensor (LH) wiring Repair a short to the ground circuit, then
harness-side connector terminal D and ground. go to Step 7.

Is the resistance greater than 10 kilohms?

6 Yes Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING”.
I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F (Unable to duplicate or identify the
SEN SOR concern at this time.)
A/F sensor (LH) and PCM connectors are disconnected. Then go to the next step.
Measure the resistance between A/F sensor connector terminal
D and C on the component side. No Replace the suspect A/F sensor (LH).

Is the resistance between 3.5—1,000 kilohms? (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF D TC P1 6 4 B:0 0 H AS Yes Repeat the inspection from Step 1.
BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P1650:00 PSP switch out of self-test range

D ETECTI ON In the KOEO self-test, this DTC indicates the PSP input to the PCM is high. In the KOER self-
CON D I TI ON test, this DTC indicates the PSP input did not change state.

PSP switch malfunction

POSSI BLE Short to ground circuit between PSP switch terminal A and PCM terminal 1G
CAUSE
Open circuit between PSP switch terminal A and PCM terminal 1G

The steering wheel must be turned during KOER self-test

D ia gn ost ic pr oce du r e

cardiagn.com
STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If vehicle is not


information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT PSP SW I TCH CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Is there any malfunction?

4 I N SPECT PSP SW I TCH CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 8.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between PSP switch terminal A
(wiring harness-side) and body ground.

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then
go to Step 8.
Switch the ignition off.

Disconnect the PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Is there any malfunction?

6 I N SPECT PSP SW I TCH CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between PSP switch terminal A


(wiring harness-side) and PCM terminal 1G (wiring No Repair or replace suspected part, then
harness-side) go to Step 8.

Is there continuity?

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

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Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P1 6 5 0 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Start the engine. (See PCM


REM OVAL/ I N STALLATI ON
Clear DTC from PCM memory using M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P1650:00 PSP switch out of self-test range

D ETECTI ON In the KOEO self-test, this DTC indicates the PSP input to the PCM is high. In the KOER self-
CON D I TI ON test, this DTC indicates the PSP input did not change state.

PSP switch malfunction

POSSI BLE Short to ground circuit between PSP switch terminal A and PCM terminal 1G
CAUSE
Open circuit between PSP switch terminal A and PCM terminal 1G

The steering wheel must be turned during KOER self-test

D ia gn ost ic pr oce du r e

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STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If vehicle is not


information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT PSP SW I TCH CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Is there any malfunction?

4 I N SPECT PSP SW I TCH CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 8.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between PSP switch terminal A
(wiring harness-side) and body ground.

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then
go to Step 8.
Switch the ignition off.

Disconnect the PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Is there any malfunction?

6 I N SPECT PSP SW I TCH CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between PSP switch terminal A


(wiring harness-side) and PCM terminal 1G (wiring No Repair or replace suspected part, then
harness-side) go to Step 8.

Is there continuity?

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

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Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P1 6 5 0 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Start the engine. (See PCM


REM OVAL/ I N STALLATI ON
Clear DTC from PCM memory using M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P1703:00 Brake switch out of self-test range

D ETECTI ON Indicates that during the KOEO self-test, the brake pedal position signal was high, or during the
CON D I TI ON KOER self-test, the BPP signal did not cycle high and low.

Brake switch mis installation

POSSI BLE Brake switch circuit malfunction


CAUSE
Brake switch malfunction

Connector or terminal malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY TH E BRAKE PED AL W AS APPLI ED Yes Go to the next step.

Was the brake pedal applied and released during the


KOEO self-test? No Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Apply and release the brake pedal during the KOER


test, then go to Step 10

4 I N SPECT TH E OPERATI ON OF TH E Yes Go to the next step.


BLAKE/ TAI LLI GH T

Switch the ignition ON (Engine off). No Repair or replace harness or blake/taillight, then go
to Step 10.
Depress and release the brake pedal and check the
blake/taillight operation.

Do the blake/taillight operate correctly?

5 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step
Does the cruise control operate correctly? 10.

6 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step
FOR POOR CON N ECTI ON 10.

Switch the ignition off.


No Go to the next step.
Disconnect the brake switch connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

7 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition ON (Engine off). No Repair or replace suspected part, then go to Step
10.
Measure the voltage between PCM terminal 1S (wiring
harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than

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10 V

Brake pedal fully released: less than


1.0 V

Is the voltage normal?

8 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step
10.
Inspect the brake switch.

(See BRAKE SW I TCH I N SPECTI ON .) No Go to the next step.

Is there any malfunction?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they


seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 7 0 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE same as DTC present? No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P1703:00 Brake switch out of self-test range

D ETECTI ON Indicates that during the KOEO self-test, the brake pedal position signal was high, or during the
CON D I TI ON KOER self-test, the BPP signal did not cycle high and low.

Brake switch mis installation

POSSI BLE Brake switch circuit malfunction


CAUSE
Brake switch malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins availability. If vehicle is not repaired, go to the


next step.
Is any related Service Bulletins available?

No Go to the next step.

3 VERI FY TH E BRAKE PED AL W AS APPLI ED Yes Go to the next step.

Was the brake pedal applied and released during the


KOEO self-test? No Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Apply and release the brake pedal during the KOER


test, then go to Step 10

4 I N SPECT TH E OPERATI ON OF TH E Yes Go to the next step.


BLAKE/ TAI LLI GH T

Switch the ignition ON (Engine off). No Repair or replace harness or blake/taillight, then go
to Step 10.
Depress and release the brake pedal and check the
blake/taillight operation.

Do the blake/taillight operate correctly?

5 I N SPECT TH E CRUI SE CON TROL OPERATI ON Yes Go to the next step.

Check for cruise control operation.


No Repair or replace suspected part, then go to Step
Does the cruise control operate correctly? 10.

6 I N SPECT BRAKE SW I TCH AN D PCM CON N ECTOR Yes Repair or replace suspected part, then go to Step
FOR POOR CON N ECTI ON 10.

Switch the ignition off.


No Go to the next step.
Disconnect the brake switch connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

7 I N SPECT BRAKE SW I TCH N O.1 CI RCUI T Yes Go to the next step.


M ALFUN CTI ON

Switch the ignition ON (Engine off). No Repair or replace suspected part, then go to Step
10.
Measure the voltage between PCM terminal 1S (wiring
harness-side) and body ground.

Verify the following values when the brake pedal to the


floor and releasing.

Brake pedal fully depressed: more than

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10 V

Brake pedal fully released: less than


1.0 V

Is the voltage normal?

8 I N SPECT BRAKE SW I TCH Yes Repair or replace suspected part, then go to Step
10.
Inspect the brake switch.

(See BRAKE SW I TCH I N SPECTI ON .) No Go to the next step.

Is there any malfunction?

9 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they


seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

10 VERI FY TROUBLESH OOTI N G OF D TC P1 7 0 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors reconnected. the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE same as DTC present? No Go to the next step.

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 7 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P1705:00 Transmission range sensor out of self-test range

D ETECTI ON The transmission range circuit does not indicate PARK/NEUTRAL


CON D I TI ON during the self-test.

POSSI BLE CAUSE Gear selector not in PARK/NEUTRAL

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not


availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TH E SELECTOR LEVER Yes Go to the next step.


POSI TI ON

Was the selector lever position in P or N No Perform the KOEO or KOER self-test.
position during the KOEO/KOER self-
test? (See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
Then go to Step 5.
V6 ] .)

4 VERI FY STORED D TC I N TCM Yes Go to the appropriate DTC inspection.

Switch the ignition to ON (Engine off). (See ON - BOARD D I AGN OSTI C SYSTEM D TC

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TABLE [ FS5 A- EL] .)
Verify stored DTCs in TCM.
(See ON - BOARD D I AGN OSTI C SYSTEM D TC
(See ON - BOARD D I AGN OSTI C SYSTEM TABLE [ AY6 A- EL] .)
D TC I N SPECTI ON [ FS5 A- EL] .)

(See ON - BOARD D I AGN OSTI C SYSTEM No Go to the next step.


D TC I N SPECTI ON [ AY6 A- EL] .)

Are DTCs stored?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 7 0 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 7 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P1705:00 Transmission range sensor out of self-test range

D ETECTI ON The transmission range circuit does not indicate PARK/NEUTRAL


CON D I TI ON during the self-test.

POSSI BLE CAUSE Gear selector not in PARK/NEUTRAL

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If vehicle is not


availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TH E SELECTOR LEVER Yes Go to the next step.


POSI TI ON

Was the selector lever position in P or N No Perform the KOEO or KOER self-test.
position during the KOEO/KOER self-
test? (See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
Then go to Step 5.
V6 ] .)

4 VERI FY STORED D TC I N TCM Yes Go to the appropriate DTC inspection.

Switch the ignition to ON (Engine off). (See ON - BOARD D I AGN OSTI C SYSTEM D TC

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TABLE [ FS5 A- EL] .)
Verify stored DTCs in TCM.
(See ON - BOARD D I AGN OSTI C SYSTEM D TC
(See ON - BOARD D I AGN OSTI C SYSTEM TABLE [ AY6 A- EL] .)
D TC I N SPECTI ON [ FS5 A- EL] .)

(See ON - BOARD D I AGN OSTI C SYSTEM No Go to the next step.


D TC I N SPECTI ON [ AY6 A- EL] .)

Are DTCs stored?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P1 7 0 5 :0 0 H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors recurs, replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) No Go to the next step.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P2111:00 Throttle actuator control system - stuck open

D ETECTI ON This PCM fault status indicates the throttle plate is at a more angle than
CON D I TI ON commanded.

Binding throttle body, stuck open

Throttle actuator malfunction

Open circuit between throttle body terminal A and PCM terminal 2BO

Open circuit between throttle body terminal B and PCM terminal 2BR

Short to ground between throttle body terminal A and PCM terminal 2BO

Short to ground between throttle body terminal B and PCM terminal 2BR

POSSI BLE CAUSE Short to TP sensor power supply between throttle body terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle body terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted to each other

Throttle actuator control circuits are cross-wired

TP sensor related circuit intermittent malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

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Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH ROTTLE POSI TI ON OPEN CI RCUI T Yes Go to Step 5.


AN D CLOSED VOLTAGES

Switch the ignition ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2 PIDs.

Verify the following values of the PIDs when depressing


the accelerator pedal to the floor and releasing.

Pedal fully released: TP1 is 3.7—4.7 V

Pedal fully released: TP2 is 0.3—1.9 V

Pedal fully depressed: TP1 is 0.7—2.9


V

Pedal fully depressed: TP2 is 4.1—4.7


V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


4 Yes Go to Step 7.
W ARN I N G:

Substantial opening and closing torque is applied by No Isolate and repair the obstruction.
this system. To prevent injury, be careful to keep
fingers away from throttle mechanism when actuated. Then go to Step 13.
Failure to follow these instructions may result in
personal injury.

Switch the ignition off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions or sludge.

Slowly, push the throttle plate to wide open and


release.

Does the throttle plate move freely to wide open and


back?

5 I N SPECT TP SEN SOR OPERATI ON Yes Go to the next step.

Switch the ignition ON (Engine off).


No Replace the throttle body.
Access the PCM and monitor the TP1 and TP2 PIDs.
Then go to Step 13.
Slowly press the accelerator pedal from fully released
to fully depressed while observing the voltage readings.

Use the chart as a reference.

Inspect the TP sensor.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Do all signal values smoothly change when the


accelerator is depressed?

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6 I N SPECT I F M ALFUN CTI ON I S I N TP SEN SOR Yes Go to the next step.
CI RCUI T OR TH ROTTLE ACTUATOR FOR
I N TERM I TTEN T CON CERN
No Repair or replace suspected part, then
Access the PCM and monitor the TP1 and TP2 PIDs. go to Step 13.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

I N SPECT TH ROTTLE ACTUATOR CON TROL M OTOR VI SUALLY


7 Yes Replace the throttle body.
N OTE:
Then go to Step 13.
Make sure the throttle body connector is properly
connected.
No Go to the next step.
Switch the ignition off.

Inspect the throttle actuator control motor for damaged


housing, wiring harness connector, and wiring harness.

Are there any concerns with the throttle actuator


control motor hardware?

8 I N SPECT TH ROTTLE ACTUATOR FOR SH ORT OR Yes Go to the next step.


OPEN CI RCUI T I N COM PON EN T

Switch the ignition off. No Replace the throttle body.

Disconnect the throttle body connector.

Measure the resistance between throttle body terminal


A and B on component side connector.

Is the resistance between 1—900 ohms?

9 I N SPECT TH ROTTLE ACTUATOR CI RCUI T FOR Yes Go to the next step.


OPEN I N H ARN ESS

Throttle body connector is disconnected. No Repair open circuit.

Disconnect the PCM connector.

Measure the resistance between following circuits:

Throttle body terminal A (wiring


harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Is the resistance less than 5 ohms?

10 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI T FOR SH ORT TO GROUN D OR
ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to
Throttle body and PCM connectors are disconnected. Step 13.

Switch the ignition off.

Measure resistance between the following circuits:

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Throttle body terminal A (wiring
harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal A (wiring


harness-side) and body ground

Throttle body terminal A and D (wiring


harness-side)

Throttle body terminal A and E (wiring


harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and body ground

Throttle body terminal B and D (wiring


harness-side)

Throttle body terminal B and E (wiring


harness-side)

Is the resistance greater than 10 kilohms?

11 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI TS FOR SH ORT EACH OTH ER

Throttle body and PCM connectors are disconnected. No Repair or replace suspected part, then
go to Step 13.
Switch the ignition off.

Measure resistance between throttle body terminal A


and B.

Is the resistance more than 10 kilohms?

12 I N SPECT TP SEN SOR CI RCUI T FOR I N TERM I TTEN T Yes Go to the next step.
CON CERN

Reconnect all disconnected connectors. No Repair or replace suspected part, then


go to the next step.
Access the PCM and monitor the TP1 and TP2 PIDs.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

13 VERI FY TROUBLESH OOTI N G OF D TC P2 1 1 1 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine and run it at idle. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

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Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P2111:00 Throttle actuator control system - stuck open

D ETECTI ON This PCM fault status indicates the throttle plate is at a more angle than
CON D I TI ON commanded.

Binding throttle body, stuck open

Throttle actuator malfunction

Open circuit between throttle body terminal A and PCM terminal 2BO

Open circuit between throttle body terminal B and PCM terminal 2BR

Short to ground between throttle body terminal A and PCM terminal 2BO

Short to ground between throttle body terminal B and PCM terminal 2BR

POSSI BLE CAUSE Short to TP sensor power supply between throttle body terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle body terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted to each other

Throttle actuator control circuits are cross-wired

TP sensor related circuit intermittent malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

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Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH ROTTLE POSI TI ON OPEN CI RCUI T Yes Go to Step 5.


AN D CLOSED VOLTAGES

Switch the ignition ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2 PIDs.

Verify the following values of the PIDs when depressing


the accelerator pedal to the floor and releasing.

Pedal fully released: TP1 is 3.7—4.7 V

Pedal fully released: TP2 is 0.3—1.9 V

Pedal fully depressed: TP1 is 0.7—2.9


V

Pedal fully depressed: TP2 is 4.1—4.7


V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


4 Yes Go to Step 7.
W ARN I N G:

Substantial opening and closing torque is applied by No Isolate and repair the obstruction.
this system. To prevent injury, be careful to keep
fingers away from throttle mechanism when actuated. Then go to Step 13.
Failure to follow these instructions may result in
personal injury.

Switch the ignition off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions or sludge.

Slowly, push the throttle plate to wide open and


release.

Does the throttle plate move freely to wide open and


back?

5 I N SPECT TP SEN SOR OPERATI ON Yes Go to the next step.

Switch the ignition ON (Engine off).


No Replace the throttle body.
Access the PCM and monitor the TP1 and TP2 PIDs.
Then go to Step 13.
Slowly press the accelerator pedal from fully released
to fully depressed while observing the voltage readings.

Use the chart as a reference.

Inspect the TP sensor.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Do all signal values smoothly change when the


accelerator is depressed?

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6 I N SPECT I F M ALFUN CTI ON I S I N TP SEN SOR Yes Go to the next step.
CI RCUI T OR TH ROTTLE ACTUATOR FOR
I N TERM I TTEN T CON CERN
No Repair or replace suspected part, then
Access the PCM and monitor the TP1 and TP2 PIDs. go to Step 13.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

I N SPECT TH ROTTLE ACTUATOR CON TROL M OTOR VI SUALLY


7 Yes Replace the throttle body.
N OTE:
Then go to Step 13.
Make sure the throttle body connector is properly
connected.
No Go to the next step.
Switch the ignition off.

Inspect the throttle actuator control motor for damaged


housing, wiring harness connector, and wiring harness.

Are there any concerns with the throttle actuator


control motor hardware?

8 I N SPECT TH ROTTLE ACTUATOR FOR SH ORT OR Yes Go to the next step.


OPEN CI RCUI T I N COM PON EN T

Switch the ignition off. No Replace the throttle body.

Disconnect the throttle body connector.

Measure the resistance between throttle body terminal


A and B on component side connector.

Is the resistance between 1—900 ohms?

9 I N SPECT TH ROTTLE ACTUATOR CI RCUI T FOR Yes Go to the next step.


OPEN I N H ARN ESS

Throttle body connector is disconnected. No Repair open circuit.

Disconnect the PCM connector.

Measure the resistance between following circuits:

Throttle body terminal A (wiring


harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Is the resistance less than 5 ohms?

10 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI T FOR SH ORT TO GROUN D OR
ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to
Throttle body and PCM connectors are disconnected. Step 13.

Switch the ignition off.

Measure resistance between the following circuits:

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Throttle body terminal A (wiring
harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal A (wiring


harness-side) and body ground

Throttle body terminal A and D (wiring


harness-side)

Throttle body terminal A and E (wiring


harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and body ground

Throttle body terminal B and D (wiring


harness-side)

Throttle body terminal B and E (wiring


harness-side)

Is the resistance greater than 10 kilohms?

11 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI TS FOR SH ORT EACH OTH ER

Throttle body and PCM connectors are disconnected. No Repair or replace suspected part, then
go to Step 13.
Switch the ignition off.

Measure resistance between throttle body terminal A


and B.

Is the resistance more than 10 kilohms?

12 I N SPECT TP SEN SOR CI RCUI T FOR I N TERM I TTEN T Yes Go to the next step.
CON CERN

Reconnect all disconnected connectors. No Repair or replace suspected part, then


go to the next step.
Access the PCM and monitor the TP1 and TP2 PIDs.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

13 VERI FY TROUBLESH OOTI N G OF D TC P2 1 1 1 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine and run it at idle. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

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Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2195:00 P2195:00: A/F sensor (RH) signal stuck lean

DTC P2197:00: A/F sensor (LH) signal stuck lean


P2197:00

P2195:00 indicates that A/F sensor (RH) signal is stuck lean

P2197:00 indicates that A/F sensor (LH) signal is stuck lean


D ETECTI ON
CON D I TI ON An A/F sensor indicating lean at the end of a test is trying to correct for an over-
rich condition. The test fails when the fuel control system no longer detects
switching for a calibrated amount of time.

Ele ct r ica l Syst e m :

Open/short circuit in A/F sensor circuit

A/F sensor malfunction

HO2S malfunction

Short to power supply in wiring harness or A/F sensor

Water in wiring harness connector

Open A/F sensor pumping current circuit

Corrosion or incorrect harness connections

PCM malfunction

Fu e l Syst e m :

Insufficient fuel pressure

Ethanol content in fuel

POSSI BLE Contaminated fuel injectors


CAUSE
Leaking fuel pressure regulator

Low fuel pressure or fuel nearly depleted

Vapor recovery system

I n t a k e Air Syst e m :

Vacuum leaks

PCV system malfunction

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Air leaks after the MAF sensor

Incorrectly seated engine oil dipstick

Ba se En gin e :

Oil overfill

Camshaft timing

Cylinder compression

Exhaust leaks before or near the A/F sensor

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Is any related Service Bulletins available? If the vehicle is not


repaired, go to the next
step.

No Perform the PCM reprogramming


procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] )

Then go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCs troubleshooting.

Switch the ignition off then to the ON position (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify the related PENDING CODE or stored No Go to the next step.


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00 or P2197:00?

4 PERFORM VI SUAL I N SPECTI ON ON Yes Repair if necessary.


I N TAKE AI R SYSTEM AN D ALL VACUUM
H OSES Then go to Step 7.

Switch the ignition off.


No Go to the next step.
Check the intake air system for leaks,

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obstructions, and damage.

Inspect the entire length of all the vacuum


hoses for:

In correct connections

Damage or cracks

Damaged or cracked vacuum


hose joint

Improperly seated engine oil


dipstick, tube or oil fill cap

Verify the integrity of the positive crankcase


ventilation (PCV) system.

Verify that the PCV valve part number is


correct.

Is a concern present?

I N SPECT FOR PRESEN CE OF VACUUM LEAK


5 Yes No vacuum leak is present.
N OTE:
Go to Step 8.
Fuel trim values at idle are more sensitive to a
vacuum leak. The vacuum leak (unmetered air)
represents a larger portion of the total air flow No Go to the next step.
at idle than at part throttle.

The BARO PID is not a commended PID to


monitor when diagnosing a vacuum leak. BARO
is calculated during high engine load, when the
vacuum leak represents a small portion of the
total air flow.

When calculating the total fuel correction in the


following steps, if LONGFT1 equals +13% and
SHRTFT1 equals +23%, the total fuel
correction for bank 1 equals +36%. If
LONGFT2 equals +24% and SHRTFT2 equals -
3% the total fuel correction for bank 2 equals
+21%.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

Switch the ignition ON (Engine running).

Access the PCM and monitor the ECT, CHT and


IAT PIDs.

Access the PCM and monitor the LONGFT1,


SHRTFT1, LONGFT2 and SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

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N OTE:

If the engine speed cannot be increased to


3,500 rpm, increase the engine speed to
maximum RPM without activating RPM limiting.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
idle.

Increase the engine speed to 3,500 rpm for 10


s. Record the LONGFT1, SHRTFT1, LONGFT2,
and system SHRTFT2 PID values.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
3,500 rpm.

Is the total fuel correction value difference


between idle and 3,500 rpm less than 15%?

LOCATE VACUUM LEAK


6 Yes Repair if necessary.
CAUTI ON :
Then go to the next step.
Do not clamp or pinch a hard plastic hose. Use
a vacuum cap or equivalent to restrict the
hose. No Inspect the intake air system for a
vacuum leak in the intake manifold or
N OTE: intake gaskets. Repair if necessary.

Restricting the EVAP vapor hose while the EVAP Then go to the next step.
emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15% and the hose is restricted, SHRTFT1
decreases to -7%. The total decrease in the
SHRTFT PIDs equals 22%.

Locate the vacuum hose joint for the intake air


and PCV systems.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15% when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


7 Yes Reset the keep alive memory.
N OTE:
Then go to Step 30.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the No A vacuum leak is still present.

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freeze frame ECT PID is not available, maintain Return to Step 6.
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature less than 46 °C {115 °F}.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition off.

Repair the vacuum leak.

Switch the ignition ON (Engine running).

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Compare the recorded SHRTFT PID values,


prior to the no -vacuum leak repair, to the
current SHRTFT PID values.

Is the decrease in the SHRTFT PIDs more than


15%?

I N SPECT A/ F SEN SOR PUM PI N G CURREN T CI RCUI T FOR


8 OPEN CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Only the suspect A/F sensor needs to be Step 30.
diagnosed.

Switch the ignition off.

Disconnect suspect A/F sensor connector and


PCM connector.

Measure the resistance between suspect A/F


sensor harness-side connector terminal G and
following PCM harness-side connector terminal:

For P2195:00: A/F sensor


(RH) terminal G—PCM
terminal 2AS

For P2197:00: A/F sensor (LH)


terminal G— PCM terminal
2AO

Are the resistances less than 5 ohms?

I N SPECT FUEL PRESSURE


9 Yes Go to Step 20.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.

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Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Switch the ignition off.

Switch the ignition ON (Engine running).

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

10 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 13.

Switch the ignition off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


11 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 30.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.
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Verify the continuity between FP (wiring
harness-side connector) terminal D and
ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


12 I N W I RI N G H ARN ESS Yes Go to Step 15.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 30.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.

Verify the continuity between FP (harness-side


connector) terminal B and fuel pump relay
(harness-side connector) terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


13 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 15.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3} the calculation is: 14 min
4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50%.

Switch the ignition off.

Take the recorded separation level from the


previous step and subtract the amount of water

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added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel.

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

14 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 30.

15 I N SPECT FUEL PRESSURE LEAKD OW N Yes Go to Step 17.

Connect the mechanical fuel pressure gauge.


No Go to the next step.
Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


16 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 30.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


17 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 30.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
No Go to the next step.
when carrying out the road test. Failure to
follow these instructions may result in personal
injury.

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N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


18 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 30.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


19 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 30.


attention to driving conditions are mandatory
when carrying out the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 30.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

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From a stop, accelerate to 89 km/h (55 mph)
at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - FAST


20 D ECREASE Yes Go to Step 22.

N OTE:
No Go to the next step.
When the fuel pump is commanded off, the fuel
pressure may substantially decrease stabilize.

During output state control, the fuel pump


stays commanded on for only about 5 s.

Switch the ignition off.

Switch the ignition ON (Engine off).

Access the PCM and control the FP PID.

Run the fuel pump to obtain maximum fuel


pressure.

Command the fuel pump off.

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Monitor the fuel pressure for 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

21 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
30.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 24.
Is a concern present?

22 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 16.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

23 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 13 and 14.
Advice the customer of the correct fuel
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Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 30.

24 I N SPECT FUEL I N JECTOR OPERATI ON Yes Replace the suspected fuel injector, then
go to Step 30.
Perform the “Fuel Injector Operation
Inspection” for the right bank (with DTC (See FUEL I N JECTOR
P2195:00) or the left bank (with DTC REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
P2197:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate normally?

25 I N SPECT H O2 S OUTPUT VOLTAGE Yes Go to the next step.

Switch the ignition off.


No Replace suspect HO2S, then go to Step
Disconnect suspect HO2S connector. 30.

Visually inspect suspect HO2S circuit for


exposed wiring, contamination, corrosion and
correct assembly. repair if necessary.

Measure the voltage between terminal B and


terminal D on suspect HO2S component side
connector.

Increase the engine speed to 2,000 rpm for 3


min.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Monitor the signal voltage during the self-test.

Is the voltage greater than 0.5 V at any time


during the self-test?

26 PERFORM TH OROUGH W I GGLE TEST ON Yes Isolate the concern and repair if
H O2 S W I RI N G H ARN ESS necessary.

Connect the HO2S connector. Then go to Step 30.

Switch the ignition switch ON (Engine running).


No Go to the next step.
Engine at normal operating temperature.

Access the PCM and monitor the suspect HO2S


Signal PID.

Wiggle, shake, and bend small sections of the


wiring harness while working from the sensor
to the PCM.

While monitoring the HO2S PID, does the


HO2S stop switching?

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27 TEST D RI VE VEH I CLE W H I LE M ON I TORI N G Yes Go to the next step.
TH E H O2 S PI D FOR SW I TCH I N G

Access the PCM and monitor suspect HO2S No Replace the suspect HO2S, then go to
signal PID. Step 30.

Access the PCM and monitor the FUELSYS PID.

Start the engine and let idle until the vehicle


goes into the closed loop fuel condition.

Drive the vehicle in a manner consistent with


the freeze frame data in an attempt to
simulate original concern.

Does the HO2S PID switch?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


28 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 30.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


29 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or

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hesitation/surge on acceleration) disappear?

30 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 9 5 :0 0 , P2 1 9 7 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle
the engine for 60s or more.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

31 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2195:00 P2195:00: A/F sensor (RH) signal stuck lean

DTC P2197:00: A/F sensor (LH) signal stuck lean


P2197:00

P2195:00 indicates that A/F sensor (RH) signal is stuck lean

P2197:00 indicates that A/F sensor (LH) signal is stuck lean


D ETECTI ON
CON D I TI ON An A/F sensor indicating lean at the end of a test is trying to correct for an over-
rich condition. The test fails when the fuel control system no longer detects
switching for a calibrated amount of time.

Ele ct r ica l Syst e m :

Open/short circuit in A/F sensor circuit

A/F sensor malfunction

HO2S malfunction

Short to power supply in wiring harness or A/F sensor

Water in wiring harness connector

Open A/F sensor pumping current circuit

Corrosion or incorrect harness connections

PCM malfunction

Fu e l Syst e m :

Insufficient fuel pressure

Ethanol content in fuel

POSSI BLE Contaminated fuel injectors


CAUSE
Leaking fuel pressure regulator

Low fuel pressure or fuel nearly depleted

Vapor recovery system

I n t a k e Air Syst e m :

Vacuum leaks

PCV system malfunction

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Air leaks after the MAF sensor

Incorrectly seated engine oil dipstick

Ba se En gin e :

Oil overfill

Camshaft timing

Cylinder compression

Exhaust leaks before or near the A/F sensor

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Is any related Service Bulletins available? If the vehicle is not


repaired, go to the next
step.

No Perform the PCM reprogramming


procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] )

Then go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCs troubleshooting.

Switch the ignition off then to the ON position (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify the related PENDING CODE or stored No Go to the next step.


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00 or P2197:00?

4 PERFORM VI SUAL I N SPECTI ON ON Yes Repair if necessary.


I N TAKE AI R SYSTEM AN D ALL VACUUM
H OSES Then go to Step 7.

Switch the ignition off.


No Go to the next step.
Check the intake air system for leaks,

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obstructions, and damage.

Inspect the entire length of all the vacuum


hoses for:

In correct connections

Damage or cracks

Damaged or cracked vacuum


hose joint

Improperly seated engine oil


dipstick, tube or oil fill cap

Verify the integrity of the positive crankcase


ventilation (PCV) system.

Verify that the PCV valve part number is


correct.

Is a concern present?

I N SPECT FOR PRESEN CE OF VACUUM LEAK


5 Yes No vacuum leak is present.
N OTE:
Go to Step 8.
Fuel trim values at idle are more sensitive to a
vacuum leak. The vacuum leak (unmetered air)
represents a larger portion of the total air flow No Go to the next step.
at idle than at part throttle.

The BARO PID is not a commended PID to


monitor when diagnosing a vacuum leak. BARO
is calculated during high engine load, when the
vacuum leak represents a small portion of the
total air flow.

When calculating the total fuel correction in the


following steps, if LONGFT1 equals +13% and
SHRTFT1 equals +23%, the total fuel
correction for bank 1 equals +36%. If
LONGFT2 equals +24% and SHRTFT2 equals -
3% the total fuel correction for bank 2 equals
+21%.

If the freeze frame ECT PID is available,


stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

Switch the ignition ON (Engine running).

Access the PCM and monitor the ECT, CHT and


IAT PIDs.

Access the PCM and monitor the LONGFT1,


SHRTFT1, LONGFT2 and SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

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N OTE:

If the engine speed cannot be increased to


3,500 rpm, increase the engine speed to
maximum RPM without activating RPM limiting.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
idle.

Increase the engine speed to 3,500 rpm for 10


s. Record the LONGFT1, SHRTFT1, LONGFT2,
and system SHRTFT2 PID values.

Add and record the LONGFT PID value to the


SHRTFT PID value for each bank, correction at
3,500 rpm.

Is the total fuel correction value difference


between idle and 3,500 rpm less than 15%?

LOCATE VACUUM LEAK


6 Yes Repair if necessary.
CAUTI ON :
Then go to the next step.
Do not clamp or pinch a hard plastic hose. Use
a vacuum cap or equivalent to restrict the
hose. No Inspect the intake air system for a
vacuum leak in the intake manifold or
N OTE: intake gaskets. Repair if necessary.

Restricting the EVAP vapor hose while the EVAP Then go to the next step.
emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15% and the hose is restricted, SHRTFT1
decreases to -7%. The total decrease in the
SHRTFT PIDs equals 22%.

Locate the vacuum hose joint for the intake air


and PCV systems.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15% when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


7 Yes Reset the keep alive memory.
N OTE:
Then go to Step 30.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the No A vacuum leak is still present.

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freeze frame ECT PID is not available, maintain Return to Step 6.
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature less than 46 °C {115 °F}.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition off.

Repair the vacuum leak.

Switch the ignition ON (Engine running).

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Access the PCM and monitor the SHRTFT1 and


SHRTFT2 PIDs.

Compare the recorded SHRTFT PID values,


prior to the no -vacuum leak repair, to the
current SHRTFT PID values.

Is the decrease in the SHRTFT PIDs more than


15%?

I N SPECT A/ F SEN SOR PUM PI N G CURREN T CI RCUI T FOR


8 OPEN CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Only the suspect A/F sensor needs to be Step 30.
diagnosed.

Switch the ignition off.

Disconnect suspect A/F sensor connector and


PCM connector.

Measure the resistance between suspect A/F


sensor harness-side connector terminal G and
following PCM harness-side connector terminal:

For P2195:00: A/F sensor


(RH) terminal G—PCM
terminal 2AS

For P2197:00: A/F sensor (LH)


terminal G— PCM terminal
2AO

Are the resistances less than 5 ohms?

I N SPECT FUEL PRESSURE


9 Yes Go to Step 20.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.

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Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Switch the ignition off.

Switch the ignition ON (Engine running).

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

10 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 13.

Switch the ignition off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


11 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 30.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.
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Verify the continuity between FP (wiring
harness-side connector) terminal D and
ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


12 I N W I RI N G H ARN ESS Yes Go to Step 15.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 30.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.

Verify the continuity between FP (harness-side


connector) terminal B and fuel pump relay
(harness-side connector) terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


13 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 15.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3} the calculation is: 14 min
4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50%.

Switch the ignition off.

Take the recorded separation level from the


previous step and subtract the amount of water

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added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel.

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

14 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 30.

15 I N SPECT FUEL PRESSURE LEAKD OW N Yes Go to Step 17.

Connect the mechanical fuel pressure gauge.


No Go to the next step.
Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


16 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 30.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


17 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 30.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
No Go to the next step.
when carrying out the road test. Failure to
follow these instructions may result in personal
injury.

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N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


18 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 30.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


19 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 30.


attention to driving conditions are mandatory
when carrying out the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 30.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

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From a stop, accelerate to 89 km/h (55 mph)
at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - FAST


20 D ECREASE Yes Go to Step 22.

N OTE:
No Go to the next step.
When the fuel pump is commanded off, the fuel
pressure may substantially decrease stabilize.

During output state control, the fuel pump


stays commanded on for only about 5 s.

Switch the ignition off.

Switch the ignition ON (Engine off).

Access the PCM and control the FP PID.

Run the fuel pump to obtain maximum fuel


pressure.

Command the fuel pump off.

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Monitor the fuel pressure for 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

21 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
30.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 24.
Is a concern present?

22 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 16.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

23 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 13 and 14.
Advice the customer of the correct fuel
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Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 30.

24 I N SPECT FUEL I N JECTOR OPERATI ON Yes Replace the suspected fuel injector, then
go to Step 30.
Perform the “Fuel Injector Operation
Inspection” for the right bank (with DTC (See FUEL I N JECTOR
P2195:00) or the left bank (with DTC REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
P2197:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate normally?

25 I N SPECT H O2 S OUTPUT VOLTAGE Yes Go to the next step.

Switch the ignition off.


No Replace suspect HO2S, then go to Step
Disconnect suspect HO2S connector. 30.

Visually inspect suspect HO2S circuit for


exposed wiring, contamination, corrosion and
correct assembly. repair if necessary.

Measure the voltage between terminal B and


terminal D on suspect HO2S component side
connector.

Increase the engine speed to 2,000 rpm for 3


min.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Monitor the signal voltage during the self-test.

Is the voltage greater than 0.5 V at any time


during the self-test?

26 PERFORM TH OROUGH W I GGLE TEST ON Yes Isolate the concern and repair if
H O2 S W I RI N G H ARN ESS necessary.

Connect the HO2S connector. Then go to Step 30.

Switch the ignition switch ON (Engine running).


No Go to the next step.
Engine at normal operating temperature.

Access the PCM and monitor the suspect HO2S


Signal PID.

Wiggle, shake, and bend small sections of the


wiring harness while working from the sensor
to the PCM.

While monitoring the HO2S PID, does the


HO2S stop switching?

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27 TEST D RI VE VEH I CLE W H I LE M ON I TORI N G Yes Go to the next step.
TH E H O2 S PI D FOR SW I TCH I N G

Access the PCM and monitor suspect HO2S No Replace the suspect HO2S, then go to
signal PID. Step 30.

Access the PCM and monitor the FUELSYS PID.

Start the engine and let idle until the vehicle


goes into the closed loop fuel condition.

Drive the vehicle in a manner consistent with


the freeze frame data in an attempt to
simulate original concern.

Does the HO2S PID switch?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


28 Yes Unable to duplicate or identify the
N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 30.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


29 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or

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hesitation/surge on acceleration) disappear?

30 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 9 5 :0 0 , P2 1 9 7 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle
the engine for 60s or more.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

31 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2196:00 P2196:00: A/F sensor (RH) signal stuck rich

DTC P2198:00: A/F sensor (LH) signal stuck rich


P2198:00

D ETECTI ON P2196:00 indicates that A/F sensor (RH) signal is stuck rich
CON D I TI ON
P2198:00 indicates that A/F sensor (LH) signal is stuck rich

An A/F sensor indicating rich at the end of a test is trying to correct for an over-
lean condition. The test fails when the fuel control system no longer detects
switching for a calibrated amount of time

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
Short to power supply in wiring harness or A/F sensor

Water in wiring harness connector

Open/shorted A/F sensor circuit

Open circuit in A/F sensor pumping current circuit

Corrosion or poor mating terminals and wiring

Damaged A/F sensor

Damaged HO2S

Damaged PCM

Fu e l Syst e m :

Restricted fuel pressure regulator/fuel supply line

Ethanol content in fuel

Excessive fuel pressure

Vapor recovery system

Leaking fuel injectors

I n t a k e Air Syst e m :

Vacuum Leaks

Positive crankcase ventilation (PCV) system

Incorrectly seated engine oil dipstick

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Air leaks after the mass air flow (MAF) sensor

Ba se En gin e :

Exhaust leaks before or near the HO2S(s)

Oil overfill

Cam Timing

Cylinder compression

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Perform the PCM reprogramming


procedure.

Then go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCs troubleshooting.

Switch the ignition off then to the ON position (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify the related PENDING CODE or stored No Go to the next step.


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0172:00, P0175:00,
P2196:00 or P2198:00?

4 I N SPECT EN TI RE I N TAKE AI R SYSTEM FOR Yes Repair if necessary.


D EBRI S, BLOCKAGE OR OTH ER D AM AGE
Then go to Step 28.
Check the intake air system for obstructions,
restrictions, and damage.
No Go to the next step.
Inspect the throttle plate for obstructions or
sludge.

Inspect the air filter element and housing for

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blockage.

Verify that the engine oil dipstick, tube or oil


fill cap is seated properly.

Is a concern present?

I N SPECT A/ F SEN SOR PUM PI N G CURREN T CI RCUI T FOR


5 OPEN CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Only the suspect A/F sensor needs to be Step 28.
diagnosed.

Switch the ignition off.

Disconnect suspect A/F sensor connector and


PCM connector.

Measure the resistance between suspect A/F


sensor harness-side connector terminal G and
following PCM harness-side connector terminal:

For P2196:00: A/F sensor


(RH) terminal G—PCM
terminal 2AS

For P2198:00: A/F sensor (LH)


terminal G—PCM terminal 2AO

Are the resistances less than 5 ohms?

I N SPECT FUEL PRESSURE


6 Yes Go to Step 17.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Switch the ignition off.

Switch the ignition ON (Engine running).

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Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

7 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 10.

Switch the ignition off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


8 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 28.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and electronic fuel pump


relay connectors.

Verify the continuity between FP (harness-side


connector) terminal D and ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


9 I N W I RI N G H ARN ESS Yes Go to Step 12.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 28.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.

Verify the continuity between FP (harness-side


connector) terminal B and fuel pump relay
(harness-side connector) terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL

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10 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 12.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml the calculation is: 14 minus 4, then multiply
by 5 to equal 50. The percentage of ethanol in
the fuel is 50%

Switch the ignition off.

Take the recorded separation level from the


previous step and subtract the amount of water
added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel.

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

11 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 28.

12 I N SPECT FUEL PRESSURE LEAKD OW N Yes Go to Step 14.

Connect the mechanical fuel pressure gauge.

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No Go to the next step.
Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


13 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 28.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


14 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 28.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

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Is the fuel pressure always greater than 240
kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


15 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 28.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


16 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 28.


attention to driving conditions are mandatory
when performing the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 28.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

17 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 19.


STABI LI TY - FAST D ECREASE

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

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Does the fuel pressure remain within 34 kPa
{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

18 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
28.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 21.
Is a concern present?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 13.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

20 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N TH E FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 10 and 11.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 28.

21 I N SPECT FUEL I N JECTOR OPERATI ON Yes Replace the suspected fuel injector, then
go to Step 28.
Perform the “Fuel Injector Operation
Inspection” for the right bank (with DTC (See FUEL I N JECTOR
P2196:00) or the left bank (with DTC REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
P2198:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

22 ATTEM PT TO RETRI EVE D TC P2 1 9 6 OR Yes Go to the next step.


P2 1 9 8

Switch the ignition off. No Go to Step 28.

Disconnect suspect HO2S connector. (The system is operating normally at this


time. The concern may have been
Connect a 5 A fused jumper wire between caused by a loose or corroded
suspect HO2S harness-side connector terminal connector.)
C and body ground.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are DTCs P2196:00 or P2198:00 present?


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23 I N SPECT H O2 S VOLTAGE Yes Go to the next step.

Remove the jumper wire(s).


No Replace the HO2S, then go to Step 28.
HO2S connector disconnected.

Switch the ignition ON (Engine running).

Increase the engine speed to 2,000 RPM for 30


s.

Measure the voltage between suspect HO2S


terminal C and D on component-side
connector.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Monitor the signal voltage during the self-test.

Is the voltage less than 0.4 volt at any time


during the self-test?

24 PERFORM TH OROUGH W I GGLE TEST ON Yes Isolate the concern and repair if
H O2 S H ARN ESS necessary.

HO2S connector connected. Then go to Step 28.

Switch the ignition ON (Engine running).


No Go to the next step.
Engine at normal operating temperature.

Access the PCM and monitor the suspect HO2S


Signal PID.

Wiggle, shake, and bend small sections of the


wiring harness while working from the sensor
to the PID.

While monitoring the HO2S PID, does the


HO2S stop switching?

25 TEST D RI VE VEH I CLE W H I LE M ON I TORI N G Yes Go to the next step.


TH E H O2 S PI D FOR SW I TCH I N G

Access the PCM and monitor suspect HO2S No Replace the suspect HO2S, then go to
signal PID. Step 28.

Access the PCM and monitor the FUELSYS PID.

Start the engine and let it idle until the vehicle


goes into the closed loop fuel condition.

Drive the vehicle in a manner consistent with


the freeze frame data in an attempt to
simulate original concern.

Does the HO2S PID switch?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


26 Yes Unable to duplicate or identify the

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N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 28.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


27 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

28 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 9 6 :0 0 , P2 1 9 8 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle
the engine for 60s or more.

Perform the KOER self-test.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

29 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2196:00 P2196:00: A/F sensor (RH) signal stuck rich

DTC P2198:00: A/F sensor (LH) signal stuck rich


P2198:00

D ETECTI ON P2196:00 indicates that A/F sensor (RH) signal is stuck rich
CON D I TI ON
P2198:00 indicates that A/F sensor (LH) signal is stuck rich

An A/F sensor indicating rich at the end of a test is trying to correct for an over-
lean condition. The test fails when the fuel control system no longer detects
switching for a calibrated amount of time

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
Short to power supply in wiring harness or A/F sensor

Water in wiring harness connector

Open/shorted A/F sensor circuit

Open circuit in A/F sensor pumping current circuit

Corrosion or poor mating terminals and wiring

Damaged A/F sensor

Damaged HO2S

Damaged PCM

Fu e l Syst e m :

Restricted fuel pressure regulator/fuel supply line

Ethanol content in fuel

Excessive fuel pressure

Vapor recovery system

Leaking fuel injectors

I n t a k e Air Syst e m :

Vacuum Leaks

Positive crankcase ventilation (PCV) system

Incorrectly seated engine oil dipstick

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Air leaks after the mass air flow (MAF) sensor

Ba se En gin e :

Exhaust leaks before or near the HO2S(s)

Oil overfill

Cam Timing

Cylinder compression

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not


repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Perform the PCM reprogramming


procedure.

Then go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC


STORED D TCs troubleshooting.

Switch the ignition off then to the ON position (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify the related PENDING CODE or stored No Go to the next step.


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0172:00, P0175:00,
P2196:00 or P2198:00?

4 I N SPECT EN TI RE I N TAKE AI R SYSTEM FOR Yes Repair if necessary.


D EBRI S, BLOCKAGE OR OTH ER D AM AGE
Then go to Step 28.
Check the intake air system for obstructions,
restrictions, and damage.
No Go to the next step.
Inspect the throttle plate for obstructions or
sludge.

Inspect the air filter element and housing for

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blockage.

Verify that the engine oil dipstick, tube or oil


fill cap is seated properly.

Is a concern present?

I N SPECT A/ F SEN SOR PUM PI N G CURREN T CI RCUI T FOR


5 OPEN CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Only the suspect A/F sensor needs to be Step 28.
diagnosed.

Switch the ignition off.

Disconnect suspect A/F sensor connector and


PCM connector.

Measure the resistance between suspect A/F


sensor harness-side connector terminal G and
following PCM harness-side connector terminal:

For P2196:00: A/F sensor


(RH) terminal G—PCM
terminal 2AS

For P2198:00: A/F sensor (LH)


terminal G—PCM terminal 2AO

Are the resistances less than 5 ohms?

I N SPECT FUEL PRESSURE


6 Yes Go to Step 17.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to the next step.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the “BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Switch the ignition off.

Switch the ignition ON (Engine running).

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Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

7 I N SPECT FUEL LI N E PRESSURE Yes Go to Step 10.

Switch the ignition off.


No Go to the next step.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition ON (Engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


8 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 28.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and electronic fuel pump


relay connectors.

Verify the continuity between FP (harness-side


connector) terminal D and ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


9 I N W I RI N G H ARN ESS Yes Go to Step 12.

N OTE:
No Repair for an open circuit, then go to
Refer to the Wiring Diagrams Manual for Step 28.
schematic and connector information.

Switch the ignition off.

Disconnect the FP and fuel pump relay


connectors.

Verify the continuity between FP (harness-side


connector) terminal B and fuel pump relay
(harness-side connector) terminal C.

Is there any continuity?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL

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10 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 12.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml the calculation is: 14 minus 4, then multiply
by 5 to equal 50. The percentage of ethanol in
the fuel is 50%

Switch the ignition off.

Take the recorded separation level from the


previous step and subtract the amount of water
added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel.

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

11 D ETERM I N E I F PERCEN TAGE OF ETH AN OL Yes Go to the next step.


I N FUEL I S LESS TH AN 1 0 %

Verify the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 28.

12 I N SPECT FUEL PRESSURE LEAKD OW N Yes Go to Step 14.

Connect the mechanical fuel pressure gauge.

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No Go to the next step.
Switch the ignition to ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


13 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 28.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


14 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to Step 28.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

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Is the fuel pressure always greater than 240
kPa {2.45 kgf/cm 2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


15 Yes Replace the fuel filter (low-pressure
N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to Step 28.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY FUEL SYSTEM REPAI RED


16 Yes The test is complete and no concerns are
W ARN I N G: present.

Strict observance of posted speed limits and Go to Step 28.


attention to driving conditions are mandatory
when performing the road test. Failure to
follow these instructions may result in personal No Replace the fuel pump unit, then go to
injury. Step 28.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm 2, 34.8 psi}?

17 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to Step 19.


STABI LI TY - FAST D ECREASE

Mechanical fuel pressure gauge connected. No Go to the next step.

Switch the ignition ON (Engine running).

Allow the fuel pressure to stabilize.

Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

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Does the fuel pressure remain within 34 kPa
{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

18 I N SPECT FOR EXTERN AL FUEL LEAK Yes Repair for fuel leakage, then go to Step
28.
Inspect the fuel tank, lines, and filler pipe for a
fuel leak.
No Go to Step 21.
Is a concern present?

19 VERI FY FUEL SYSTEM FOR PRESSURE Yes Go to the next step.


STABI LI TY - SLOW D ECREASE

Continue to monitor the fuel pressure for 1 No Go to Step 13.


min.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 1 min?

20 D ETERM I N E I F TH E PERCEN TAGE OF Yes Go to the next step.


ETH AN OL I N TH E FUEL I S LESS TH AN 1 0 %

Check the recorded (calculated) percentage of No Replace the fuel.


ethanol in the fuel referring to Step 10 and 11.
Advice the customer of the correct fuel
Is the calculated percentage of ethanol in the type required for this vehicle. Refer to
fuel less than 10%? the Owner's Manual Literature for
additional information.

Go to Step 28.

21 I N SPECT FUEL I N JECTOR OPERATI ON Yes Replace the suspected fuel injector, then
go to Step 28.
Perform the “Fuel Injector Operation
Inspection” for the right bank (with DTC (See FUEL I N JECTOR
P2196:00) or the left bank (with DTC REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
P2198:00).

(See EN GI N E CON TROL SYSTEM OPERATI ON No Go to the next step.


I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Does the fuel injector operate properly?

22 ATTEM PT TO RETRI EVE D TC P2 1 9 6 OR Yes Go to the next step.


P2 1 9 8

Switch the ignition off. No Go to Step 28.

Disconnect suspect HO2S connector. (The system is operating normally at this


time. The concern may have been
Connect a 5 A fused jumper wire between caused by a loose or corroded
suspect HO2S harness-side connector terminal connector.)
C and body ground.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are DTCs P2196:00 or P2198:00 present?


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23 I N SPECT H O2 S VOLTAGE Yes Go to the next step.

Remove the jumper wire(s).


No Replace the HO2S, then go to Step 28.
HO2S connector disconnected.

Switch the ignition ON (Engine running).

Increase the engine speed to 2,000 RPM for 30


s.

Measure the voltage between suspect HO2S


terminal C and D on component-side
connector.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Monitor the signal voltage during the self-test.

Is the voltage less than 0.4 volt at any time


during the self-test?

24 PERFORM TH OROUGH W I GGLE TEST ON Yes Isolate the concern and repair if
H O2 S H ARN ESS necessary.

HO2S connector connected. Then go to Step 28.

Switch the ignition ON (Engine running).


No Go to the next step.
Engine at normal operating temperature.

Access the PCM and monitor the suspect HO2S


Signal PID.

Wiggle, shake, and bend small sections of the


wiring harness while working from the sensor
to the PID.

While monitoring the HO2S PID, does the


HO2S stop switching?

25 TEST D RI VE VEH I CLE W H I LE M ON I TORI N G Yes Go to the next step.


TH E H O2 S PI D FOR SW I TCH I N G

Access the PCM and monitor suspect HO2S No Replace the suspect HO2S, then go to
signal PID. Step 28.

Access the PCM and monitor the FUELSYS PID.

Start the engine and let it idle until the vehicle


goes into the closed loop fuel condition.

Drive the vehicle in a manner consistent with


the freeze frame data in an attempt to
simulate original concern.

Does the HO2S PID switch?

VERI FY FUN CTI ON ALI TY OF M AF SEN SOR


26 Yes Unable to duplicate or identify the

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N OTE: concern at this time.

MAF PID value of less than 0.6 V may indicate Go to Step 28.
an incorrectly installed air cleaner or a leak in
the intake-air system.
No Go to the next step.
Start the engine and run it at idle.

Allow the engine to stabilize at the correct


operating temperature.

Access and monitor the MAF PID.

Inspect that the MAF PID at idle and P/N


position is not greater than 30% of the normal
MAF listed. Reference Values or not greater
than 1.3 V.

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is the PID value within the expected range?

I N SPECT TO I SOLATE M AF SEN SOR FROM LEAN


27 D RI VEABI LI TY OCCURREN CE Yes Replace the MAF/IAT sensor, then go to
the next step.
N OTE:
(See M ASS AI R FLOW ( M AF) / I N TAKE AI R
Due to increasingly stringent emission/OBD TEM PERATURE ( I AT) SEN SOR
requirements, a fuel system DTC on some REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
vehicles can be generated without a noticeable
drivability concern with or without the MAF
sensor disconnected. Under these conditions, if No Go to the next step.
the MAF PID indicates a MAF sensor concern, (The system is correctly at this time. The
replace the MAF sensor. concern may have been caused by a
loose or corroded connector.)
Switch the ignition off.

Disconnect the MAF/IAT sensor connector.

Start the engine and run it at idle.

Drive the vehicle on the road.

Does the lean drivability symptom (lack of


power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) disappear?

28 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 9 6 :0 0 , P2 1 9 8 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle
the engine for 60s or more.

Perform the KOER self-test.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

29 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2270:00 P2270:00: HO2S (RH) signal stuck lean

DTC P2272:00 P2272:00: HO2S (LH) signal stuck lean

D ETECTI ON P2270:00 indicates that HO2S (RH) signal is stuck lean


CON D I TI ON
P2272:00 indicates that HO2S (LH) signal is stuck lean

The downstream HO2S is forced rich and monitored by the PCM. The test fails if the PCM does
not detect the output of the HO2S in a calibrated amount of time

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
HO2S installed incorrectly

HO2S signal circuit short to other HO2S wiring harness

P2270:00: Open circuit between HO2S (RH) terminal B and PCM terminal 3Z

P2272:00: Open circuit between HO2S (LH) terminal B and PCM terminal 3AB

HO2S malfunction

PCM malfunction

I n t a k e Air Syst e m :

Air leaks

Vacuum leaks

PCV system malfunction

Incorrectly seated engine oil dipstick, tube or oil filler cap

Ba se En gin e :

Exhaust leaks (flange, gaskets)

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 I D EN TI FY TRI GGER D TC FOR FREEZE Yes Go to the next step.


FRAM E D ATA

Is DTC P2270:00 or P2272:00 on the FREEZE No Go to the troubleshooting for the DTC on the FREEZE
FRAME DATA? FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

2 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

3 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Perform the PCM reprogramming procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

4 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify the related PENDING CODE or stored
DTCs using the M-MDS.

5 I N SPECT FOR KOER D TC Yes Go to the next step.

Switch the ignition ON (Engine off).


No Unable to duplicate or identify the concern this time.
Clear the DTCs.

Start the engine.

Run the engine at approximately 2,000 RPM.


Maintain the engine speed for 3 min.

Retrieve the continuous memory DTCs.

Are DTCs P2271:00 or P2273:00 present?

I N SPECT I F H O2 S SI GN AL LEVEL I S TOO H I GH


6 Yes Repair or replace malfunctioning part, then go to Step
N OTE: 10.

Fuel calculations can be affected by unmetered


air leaks. No Go to the next step.

Switch the ignition off.

Carefully inspect the following areas for


potential air leaks:

Hoses connecting to the MAF


sensor component

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Hoses connecting to the
throttle body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Exhaust leaks at flanges and


gaskets

With the transaxle in P or N position, position it


on a hoist.

(See JACKI N G POSI TI ON S, VEH I CLE LI FT ( 2


SUPPORTS) AN D SAFETY STAN D ( RI GI D RACK)
POSI TI ON S .)

Visually inspect for:

Exhaust leaks at flanges and


gaskets

HO2S not tightened to


specification

Physical exhaust system


concerns

Aftermarket exhaust system

Punctures or cracks in the


catalyst

Is a concern present?

7 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to Step 10.

Disconnect the PCM and suspect HO2S


connectors.

Measure the resistance between the following


PCM harness-side connector terminals and
battery negative terminal.

For D TC P2 2 7 0 :0 0 :

Terminal 3Z

For D TC P2 2 7 2 :0 0 :

Terminal 3AB

Measure the resistance between the following


on the PCM harness-side connector.

For D TC P2 2 7 0 :0 0 :

Terminal 3Z and terminal 2G

Terminal 3Z and terminal 3N

For D TC P2 2 7 2 :0 0 :

Terminal 3AB and terminal 2G

Terminal 3AB and terminal 3AM

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Are the resistances greater than 10 kilohms?

8 I N SPECT H O2 S CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T I N W I RI N G H ARN ESS

PCM and suspect HO2S connectors are No Repair for an open circuit, then go to Step 10.
disconnected.

Measure the resistance between the following


on the wiring harness-side connector.

For D TC P2 2 7 0 :0 0 :

PCM terminal 3Z and HO2S


(RH) terminal B

PCM terminal 2G and HO2S


(RH) terminal D

For D TC P2 2 7 2 :0 0 :

HO2S terminal 3AB and HO2S


(LH) terminal B

PCM terminal 2G and HO2S


(LH) terminal D

Are the resistances less than 5 ohms?

9 I N SPECT H O2 S CI RCUI T FOR OPEN OR Yes Replace the suspect HO2S.


SH ORT CI RCUI T TO GROUN D I N H O2 S
(See H EATED OXYGEN SEN SOR ( H O2 S)
PCM and suspect HO2S connectors are REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
disconnected.
Then go to the next step.
Connect 5A fuse jumper wire between suspect
HO2S wiring harness-side connector terminal B
and C. No Go to the next step.

Switch the ignition ON (Engine off). (The system is operating normally at this time. The
concern may have been caused by a loose or corroded
Access and monitor the following PCM the HO2S connector.)
signal PID using the M-MDS:

For D TC P2 2 7 0 :0 0 :

O2S12

For D TC P2 2 7 2 :0 0 :

O2S22

Is the voltage greater than 1.5 V?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 2 7 0 :0 0 , P2 2 7 2 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace the
Verify that all disconnected connectors are PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle the
engine for 60s or more.

Perform the KOER self-test.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2270:00 P2270:00: HO2S (RH) signal stuck lean

DTC P2272:00 P2272:00: HO2S (LH) signal stuck lean

D ETECTI ON P2270:00 indicates that HO2S (RH) signal is stuck lean


CON D I TI ON
P2272:00 indicates that HO2S (LH) signal is stuck lean

The downstream HO2S is forced rich and monitored by the PCM. The test fails if the PCM does
not detect the output of the HO2S in a calibrated amount of time

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
HO2S installed incorrectly

HO2S signal circuit short to other HO2S wiring harness

P2270:00: Open circuit between HO2S (RH) terminal B and PCM terminal 3Z

P2272:00: Open circuit between HO2S (LH) terminal B and PCM terminal 3AB

HO2S malfunction

PCM malfunction

I n t a k e Air Syst e m :

Air leaks

Vacuum leaks

PCV system malfunction

Incorrectly seated engine oil dipstick, tube or oil filler cap

Ba se En gin e :

Exhaust leaks (flange, gaskets)

cardiagn.com
cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 I D EN TI FY TRI GGER D TC FOR FREEZE Yes Go to the next step.


FRAM E D ATA

Is DTC P2270:00 or P2272:00 on the FREEZE No Go to the troubleshooting for the DTC on the FREEZE
FRAME DATA? FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

2 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

3 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Perform the PCM reprogramming procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

4 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify the related PENDING CODE or stored
DTCs using the M-MDS.

5 I N SPECT FOR KOER D TC Yes Go to the next step.

Switch the ignition ON (Engine off).


No Unable to duplicate or identify the concern this time.
Clear the DTCs.

Start the engine.

Run the engine at approximately 2,000 RPM.


Maintain the engine speed for 3 min.

Retrieve the continuous memory DTCs.

Are DTCs P2271:00 or P2273:00 present?

I N SPECT I F H O2 S SI GN AL LEVEL I S TOO H I GH


6 Yes Repair or replace malfunctioning part, then go to Step
N OTE: 10.

Fuel calculations can be affected by unmetered


air leaks. No Go to the next step.

Switch the ignition off.

Carefully inspect the following areas for


potential air leaks:

Hoses connecting to the MAF


sensor component

cardiagn.com
Hoses connecting to the
throttle body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Exhaust leaks at flanges and


gaskets

With the transaxle in P or N position, position it


on a hoist.

(See JACKI N G POSI TI ON S, VEH I CLE LI FT ( 2


SUPPORTS) AN D SAFETY STAN D ( RI GI D RACK)
POSI TI ON S .)

Visually inspect for:

Exhaust leaks at flanges and


gaskets

HO2S not tightened to


specification

Physical exhaust system


concerns

Aftermarket exhaust system

Punctures or cracks in the


catalyst

Is a concern present?

7 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to Step 10.

Disconnect the PCM and suspect HO2S


connectors.

Measure the resistance between the following


PCM harness-side connector terminals and
battery negative terminal.

For D TC P2 2 7 0 :0 0 :

Terminal 3Z

For D TC P2 2 7 2 :0 0 :

Terminal 3AB

Measure the resistance between the following


on the PCM harness-side connector.

For D TC P2 2 7 0 :0 0 :

Terminal 3Z and terminal 2G

Terminal 3Z and terminal 3N

For D TC P2 2 7 2 :0 0 :

Terminal 3AB and terminal 2G

Terminal 3AB and terminal 3AM

cardiagn.com
Are the resistances greater than 10 kilohms?

8 I N SPECT H O2 S CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T I N W I RI N G H ARN ESS

PCM and suspect HO2S connectors are No Repair for an open circuit, then go to Step 10.
disconnected.

Measure the resistance between the following


on the wiring harness-side connector.

For D TC P2 2 7 0 :0 0 :

PCM terminal 3Z and HO2S


(RH) terminal B

PCM terminal 2G and HO2S


(RH) terminal D

For D TC P2 2 7 2 :0 0 :

HO2S terminal 3AB and HO2S


(LH) terminal B

PCM terminal 2G and HO2S


(LH) terminal D

Are the resistances less than 5 ohms?

9 I N SPECT H O2 S CI RCUI T FOR OPEN OR Yes Replace the suspect HO2S.


SH ORT CI RCUI T TO GROUN D I N H O2 S
(See H EATED OXYGEN SEN SOR ( H O2 S)
PCM and suspect HO2S connectors are REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
disconnected.
Then go to the next step.
Connect 5A fuse jumper wire between suspect
HO2S wiring harness-side connector terminal B
and C. No Go to the next step.

Switch the ignition ON (Engine off). (The system is operating normally at this time. The
concern may have been caused by a loose or corroded
Access and monitor the following PCM the HO2S connector.)
signal PID using the M-MDS:

For D TC P2 2 7 0 :0 0 :

O2S12

For D TC P2 2 7 2 :0 0 :

O2S22

Is the voltage greater than 1.5 V?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 2 7 0 :0 0 , P2 2 7 2 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace the
Verify that all disconnected connectors are PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle the
engine for 60s or more.

Perform the KOER self-test.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P2271:00 P2271:00: HO2S (RH) signal stuck rich

DTC P2273:00 P2273:00: HO2S (LH) signal stuck rich

D ETECTI ON P2271:00 indicates that HO2S (RH) signal is stuck rich


CON D I TI ON
P2273:00 indicates that HO2S (LH) signal is stuck rich

The downstream HO2S is forced lean and monitored by the PCM. The test fails if the PCM does
not detect the output of the HO2S in a calibrated amount of time.

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
P2271:00: Short to ground between HO2S (RH) terminal B and PCM terminal 3Z

P2273:00: Short to ground between HO2S (LH) terminal B and PCM terminal 3AB

HO2S signal circuit short to other HO2S harness

P2271:00: Short to power supply between HO2S (RH) terminal B and PCM terminal 3Z

P2273:00: Short to power supply between HO2S (LH) terminal B and PCM terminal 3AB

HO2S malfunction

PCM malfunction

I n t a k e Air Syst e m :

Air leaks

Vacuum leaks

PCV system malfunction

Incorrectly seated engine oil dipstick, tube or oil filler cap

Ba se En gin e :

Exhaust leaks (flange, gaskets)

cardiagn.com
cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 I D EN TI FY TRI GGER D TC FOR FREEZE Yes Go to the next step.


FRAM E D ATA

Is DTC P2271:00 or P2273:00 on FREEZE No Go to the troubleshooting for the DTC on the FREEZE
FRAME DATA? FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

2 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

3 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Perform the PCM reprogramming procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

4 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify the related PENDING CODE or stored
DTCs using the M-MDS.

5 I N SPECT FOR KOER D TCS Yes Go to the next step.

Switch the ignition ON (Engine off).


No Unable to duplicate or identify the concern at this
Clear the DTCs. time.

Start the engine.

Run the engine at approximately 2,000 RPM.


Maintain the engine speed for 3 min.

Retrieve the continuous memory DTCs.

Is DTC P2271:00 or P2273:00 present?

CH ECK I F H O2 S SI GN AL LEVEL I S TOO H I GH


6 Yes Repair or replace malfunctioning part, then go to Step
N OTE: 11.

Fuel calculations can be affected by unmetered


air leaks. No Go to the next step.

Switch the ignition off.

Carefully inspect the following areas for


potential air leaks:

Hoses connecting to the MAF


sensor assembly

cardiagn.com
Hoses connecting to the
throttle body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Exhaust leaks at flanges and


gaskets

Is a concern present?

7 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to Step 11.

Disconnect the PCM and suspect HO2S


connectors.

Measure the voltage between following PCM


wiring harness-side connector terminal and
battery negative terminal.

For D TC P2 2 7 1 :0 0 :

Terminal 3Z

For D TC P2 2 7 3 :0 0 :

Terminal 3AB

Are the resistances less than 1.0?

8 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

PCM and suspect HO2S connectors are No Repair for a short circuit, then go to Step 11
disconnected.

Measure the resistance between the following


on the PCM wiring harness-side connector.

For D TC P2 2 7 1 :0 0 :

Terminal 3Z and terminal 2G

Terminal 3Z and terminal 3N

For D TC P2 2 7 3 :0 0 :

Terminal 3AB and terminal 2G

Terminal 3AB and terminal 3AM

Are the resistances greater than 10 kilohms?

9 I N SPECT H O2 CI RCUI T FOR SH ORT CI RCUI T Yes Go to the next step.


POW ER SUPPLY I N W I RI N G H ARN ESS

Disconnect the PCM and suspect HO2S No Repair for a short circuit, then go to Step 11.
connectors.

Measure the voltage between the following


suspect HO2S terminal and on the harness-side
connector.

cardiagn.com
For D TC P2 2 7 1 :0 0 :

HO2S (RH) terminal B

For D TC P2 2 7 3 :0 0 :

HO2S (LH) terminal B

Are the resistances greater than 10 kilohms?

10 CH ECK H O2 S CI RCUI T VOLTAGE FOR Yes Replace the suspect HO2S.


SH ORT CI RCUI T TO POW ER SUPPLY I N
H O2 S (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition off.
Then go to the next step.
Reconnect PCM connector.

Disconnect the suspect HO2S connector. No Go to the next step.

Connect a 5A fuse jumper wire between (The system is operating normally at this time. The
terminal B and C on the suspect HO2S wiring concern may have been caused by a loose or corroded
harness-side connector. connector.)

Start the engine and run it at idle.

Access and monitor the following PCM the HO2S


Signal PID using the M-MDS.

For D TC P2 2 7 1 :0 0 :

O2S12

For D TC P2 2 7 3 :0 0 :

O2S22

Is the voltage greater than 1.5 V?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 2 7 1 :0 0 , P2 2 7 3 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace the
Verify that all disconnected connectors are PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle the
engine for 60s or more.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE” (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P2271:00 P2271:00: HO2S (RH) signal stuck rich

DTC P2273:00 P2273:00: HO2S (LH) signal stuck rich

D ETECTI ON P2271:00 indicates that HO2S (RH) signal is stuck rich


CON D I TI ON
P2273:00 indicates that HO2S (LH) signal is stuck rich

The downstream HO2S is forced lean and monitored by the PCM. The test fails if the PCM does
not detect the output of the HO2S in a calibrated amount of time.

POSSI BLE Ele ct r ica l Syst e m :


CAUSE
P2271:00: Short to ground between HO2S (RH) terminal B and PCM terminal 3Z

P2273:00: Short to ground between HO2S (LH) terminal B and PCM terminal 3AB

HO2S signal circuit short to other HO2S harness

P2271:00: Short to power supply between HO2S (RH) terminal B and PCM terminal 3Z

P2273:00: Short to power supply between HO2S (LH) terminal B and PCM terminal 3AB

HO2S malfunction

PCM malfunction

I n t a k e Air Syst e m :

Air leaks

Vacuum leaks

PCV system malfunction

Incorrectly seated engine oil dipstick, tube or oil filler cap

Ba se En gin e :

Exhaust leaks (flange, gaskets)

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 I D EN TI FY TRI GGER D TC FOR FREEZE Yes Go to the next step.


FRAM E D ATA

Is DTC P2271:00 or P2273:00 on FREEZE No Go to the troubleshooting for the DTC on the FREEZE
FRAME DATA? FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

2 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

3 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Perform the PCM reprogramming procedure.

(See PCM CON FI GURATI ON [ M ZI 3 .7 V6 ] .)

Then go to the next step.

4 VERI FY RELATED PEN D I N G COD E OR Yes Go to the appropriate DTC troubleshooting.


STORED D TCs
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify the related PENDING CODE or stored
DTCs using the M-MDS.

5 I N SPECT FOR KOER D TCS Yes Go to the next step.

Switch the ignition ON (Engine off).


No Unable to duplicate or identify the concern at this
Clear the DTCs. time.

Start the engine.

Run the engine at approximately 2,000 RPM.


Maintain the engine speed for 3 min.

Retrieve the continuous memory DTCs.

Is DTC P2271:00 or P2273:00 present?

CH ECK I F H O2 S SI GN AL LEVEL I S TOO H I GH


6 Yes Repair or replace malfunctioning part, then go to Step
N OTE: 11.

Fuel calculations can be affected by unmetered


air leaks. No Go to the next step.

Switch the ignition off.

Carefully inspect the following areas for


potential air leaks:

Hoses connecting to the MAF


sensor assembly

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Hoses connecting to the
throttle body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Exhaust leaks at flanges and


gaskets

Is a concern present?

7 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

Switch the ignition off. No Repair for a short circuit, then go to Step 11.

Disconnect the PCM and suspect HO2S


connectors.

Measure the voltage between following PCM


wiring harness-side connector terminal and
battery negative terminal.

For D TC P2 2 7 1 :0 0 :

Terminal 3Z

For D TC P2 2 7 3 :0 0 :

Terminal 3AB

Are the resistances less than 1.0?

8 I N SPECT FOR SH ORT CI RCUI T BETW EEN Yes Go to the next step.
CI RCUI TS I N H O2 S W I RI N G H ARN ESS

PCM and suspect HO2S connectors are No Repair for a short circuit, then go to Step 11
disconnected.

Measure the resistance between the following


on the PCM wiring harness-side connector.

For D TC P2 2 7 1 :0 0 :

Terminal 3Z and terminal 2G

Terminal 3Z and terminal 3N

For D TC P2 2 7 3 :0 0 :

Terminal 3AB and terminal 2G

Terminal 3AB and terminal 3AM

Are the resistances greater than 10 kilohms?

9 I N SPECT H O2 CI RCUI T FOR SH ORT CI RCUI T Yes Go to the next step.


POW ER SUPPLY I N W I RI N G H ARN ESS

Disconnect the PCM and suspect HO2S No Repair for a short circuit, then go to Step 11.
connectors.

Measure the voltage between the following


suspect HO2S terminal and on the harness-side
connector.

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For D TC P2 2 7 1 :0 0 :

HO2S (RH) terminal B

For D TC P2 2 7 3 :0 0 :

HO2S (LH) terminal B

Are the resistances greater than 10 kilohms?

10 CH ECK H O2 S CI RCUI T VOLTAGE FOR Yes Replace the suspect HO2S.


SH ORT CI RCUI T TO POW ER SUPPLY I N
H O2 S (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition off.
Then go to the next step.
Reconnect PCM connector.

Disconnect the suspect HO2S connector. No Go to the next step.

Connect a 5A fuse jumper wire between (The system is operating normally at this time. The
terminal B and C on the suspect HO2S wiring concern may have been caused by a loose or corroded
harness-side connector. connector.)

Start the engine and run it at idle.

Access and monitor the following PCM the HO2S


Signal PID using the M-MDS.

For D TC P2 2 7 1 :0 0 :

O2S12

For D TC P2 2 7 3 :0 0 :

O2S22

Is the voltage greater than 1.5 V?

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 2 7 1 :0 0 , P2 2 7 3 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace the
Verify that all disconnected connectors are PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using the Go to the next step.
M-MDS.

Perform no load racing at the engine speed of No Go to the next step.


2,500—3,500 rpm for 60s or more, then idle the
engine for 60s or more.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE” (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (RH) positive current trim circuit low
P2627:00

D ETECTI ON A resistor is installed in the A/F sensor (RH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM determines the resistance value is too high.

POSSI BLE Open circuit between A/F sensor (RH) terminal D and PCM terminal 2BD
CAUSE
Short to ground between A/F sensor (RH) terminal D and PCM terminal 2BD

A/F sensor (RH) malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( RH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (RH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Disconnect the A/F sensor (RH) connector. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (RH) wiring
Step 8.
harness-side connector terminal D and PCM harness-side
connector terminal 2BD.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

Measure the resistance between A/F sensor (RH) wiring No


harness-side connector terminal D and ground. Repair a short to the ground circuit, then
go to Step 8.
Is the resistance greater than 10 kilohms?

6 Yes Go to the next step.


I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F
SEN SOR
No Replace the suspect A/F sensor (RH).
Measure the resistance between A/F sensor connector terminal
D and C on the component side. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance between 3.5—1,000 kilohms?
Go to Step 8.

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P2 6 2 7 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (RH) positive current trim circuit low
P2627:00

D ETECTI ON A resistor is installed in the A/F sensor (RH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM determines the resistance value is too high.

POSSI BLE Open circuit between A/F sensor (RH) terminal D and PCM terminal 2BD
CAUSE
Short to ground between A/F sensor (RH) terminal D and PCM terminal 2BD

A/F sensor (RH) malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( RH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (RH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Disconnect the A/F sensor (RH) connector. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (RH) wiring
Step 8.
harness-side connector terminal D and PCM harness-side
connector terminal 2BD.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( RH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

Measure the resistance between A/F sensor (RH) wiring No


harness-side connector terminal D and ground. Repair a short to the ground circuit, then
go to Step 8.
Is the resistance greater than 10 kilohms?

6 Yes Go to the next step.


I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F
SEN SOR
No Replace the suspect A/F sensor (RH).
Measure the resistance between A/F sensor connector terminal
D and C on the component side. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance between 3.5—1,000 kilohms?
Go to Step 8.

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P2 6 2 7 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (LH) positive current trim circuit low
P2630:00

D ETECTI ON A resistor is installed in the A/F sensor (LH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM determines the resistance value is too high.

POSSI BLE Open circuit between A/F sensor (LH) terminal D and PCM terminal 2BF
CAUSE
Short to ground between A/F sensor (LH) terminal D and PCM terminal 2BF

A/F sensor (LH) malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( LH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (LH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Disconnect the A/F sensor (LH) connector. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (LH) wiring
Step 8.
harness-side connector terminal D and PCM harness-side
connector terminal 2BF.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

Measure the resistance between A/F sensor (LH) wiring No


harness-side connector terminal D and ground. Repair a short to the ground circuit, then
go to Step 8.
Is the resistance greater than 10 kilohms?

6 Yes Go to the next step.


I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F
SEN SOR
No Replace the suspect A/F sensor (LH).
Measure the resistance between A/F sensor connector terminal
D and C on the component side. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance between 3.5—1,000 kilohms?
Go to Step 8.

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P2 6 3 0 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/F sensor (LH) positive current trim circuit low
P2630:00

D ETECTI ON A resistor is installed in the A/F sensor (LH) connector for part to part variance. The PCM determines
CON D I TI ON the value of this resistor by taking multiple measurements of the resistor during each key on event.
The PCM uses this value in order to compensate for the variance in the pumping current signal. The
test fails if the PCM determines the resistance value is too high.

POSSI BLE Open circuit between A/F sensor (LH) terminal D and PCM terminal 2BF
CAUSE
Short to ground between A/F sensor (LH) terminal D and PCM terminal 2BF

A/F sensor (LH) malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

If the vehicle is not


Verify related Service Bulletins and/or on-line repair
repaired, go to the next
information availability.
step.
Is any related Service Bulletins available?
No Go to the next step.

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3 I N SPECT A/ F SEN SOR ( LH ) CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the A/F sensor (LH) connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Are there any malfunction?

4 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Disconnect the A/F sensor (LH) connector. No

Disconnect the PCM connector.


Repair for an open circuit, then go to
Measure the resistance between A/F sensor (LH) wiring
Step 8.
harness-side connector terminal D and PCM harness-side
connector terminal 2BF.

Is the resistance less than 5 ohms?

5 I N SPECT A/ F SEN SOR ( LH ) PUM PI N G CURREN T TRI M Yes Go to the next step.
CI RCUI T FOR SH ORT CI RCUI T TO GROUN D

Measure the resistance between A/F sensor (LH) wiring No


harness-side connector terminal D and ground. Repair a short to the ground circuit, then
go to Step 8.
Is the resistance greater than 10 kilohms?

6 Yes Go to the next step.


I N SPECT RESI STAN CE OF LABEL RESI STOR I N A/ F
SEN SOR
No Replace the suspect A/F sensor (LH).
Measure the resistance between A/F sensor connector terminal
D and C on the component side. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance between 3.5—1,000 kilohms?
Go to Step 8.

7 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next
Visually inspect for: step.

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that they seat
correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

8 VERI FY TROUBLESH OOTI N G OF D TC P2 6 3 0 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is the same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 [ M ZI 3 .7 V6 ]

DTC
P064D:00 Internal control module exhaust gas sensor processor performance (RH)

DTC Internal control module exhaust gas sensor processor performance (LH)
P064E:00

DTC P064D:00 indicates that internal control module exhaust gas sensor
processor performance (RH).

DTC P064E:00 indicates that internal control module exhaust gas sensor
D ETECTI ON
processor performance (LH).
CON D I TI ON
The PCM monitors the application-specific integrated circuit that controls and
monitors the A/F sensor and/or HO2S. The test fails when the PCM detects
an internal circuit or communication concern.

POSSI BLE PCM malfunction


CAUSE
Influence of aftermarket product performance

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC troubleshooting

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OR STORED D TCS procedures.

Switch the ignition switch off then ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or No Go to the next step.


stored DTCs.

Are any other DTCs present?

4 VERI FY W H ETH ER M ALFUN CTI ON Yes Go to the next step.


I S I N AFTERM ARKET PROD UCT
PERFORM AN CE OR ELSEW H ERE
No Explain to the customer that the cause of
Replace the aftermarket product with trouble is influence of aftermarket product
originally equipped part. performance.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 H AS step.
BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 [ M ZI 3 .7 V6 ]

DTC
P064D:00 Internal control module exhaust gas sensor processor performance (RH)

DTC Internal control module exhaust gas sensor processor performance (LH)
P064E:00

DTC P064D:00 indicates that internal control module exhaust gas sensor
processor performance (RH).

DTC P064E:00 indicates that internal control module exhaust gas sensor
D ETECTI ON
processor performance (LH).
CON D I TI ON
The PCM monitors the application-specific integrated circuit that controls and
monitors the A/F sensor and/or HO2S. The test fails when the PCM detects
an internal circuit or communication concern.

POSSI BLE PCM malfunction


CAUSE
Influence of aftermarket product performance

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC troubleshooting

cardiagn.com
OR STORED D TCS procedures.

Switch the ignition switch off then ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


(Engine off).

Verify related PENDING CODE or No Go to the next step.


stored DTCs.

Are any other DTCs present?

4 VERI FY W H ETH ER M ALFUN CTI ON Yes Go to the next step.


I S I N AFTERM ARKET PROD UCT
PERFORM AN CE OR ELSEW H ERE
No Explain to the customer that the cause of
Replace the aftermarket product with trouble is influence of aftermarket product
originally equipped part. performance.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 H AS step.
BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0030:00 A/F sensor (RH) heater control circuit

DTC A/F sensor (LH) heater control circuit


P0050:00

P0030:00 indicates that A/F sensor (RH) heater circuit has a malfunction

P0050:00 indicates that A/F sensor (LH) heater circuit has a malfunction

D ETECTI ON The PCM monitors the heater in the air fuel ratio (A/F) sensor (RH/LH) for correct
CON D I TI ON operation. The PCM controls the heater on/off duty cycle to maintain a
temperature of 780 °C (1,436 °F). The test fails when the sensor does not warm
up to the required temperature in the calibrated amount of time. The test also
fails when the PCM is not able to maintain the required temperature after the
sensor is warm.

P0030:00: Short to power supply in wiring harness between PCM terminal 2J and
A/F sensor (RH) terminal E

P0050:00: Short to power supply in wiring harness between PCM terminal 2E and
A/F sensor (LH) terminal E

P0030:00: Open circuit in wiring harness between PCM terminal 2AC and A/F
sensor (RH) terminal H

P0050:00: Open circuit in wiring harness between PCM terminal 2AE and A/F
sensor (LH) terminal H

P0030:00: Open circuit in wiring harness between PCM terminal 2AG and A/F
sensor (RH) terminal F
POSSI BLE
CAUSE P0050:00: Open circuit in wiring harness between PCM terminal 2AK and A/F
sensor (LH) terminal F

P0030:00: Open circuit in wiring harness between PCM terminal 2J and A/F
sensor (RH) terminal E

P0050:00: Open circuit in wiring harness between PCM terminal 2E and A/F
sensor (LH) terminal E

A/F sensor loose connection, and damaged or corroded terminals

Exhaust temperature significantly higher than expected

Damaged A/F sensor (RH/LH)

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the
Has FREEZE FRAME DATA been recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or on- repaired, go to the next
line repair information availability. step.

Is any related Service Bulletins available?


No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR W I RI N G H ARN ESS


3 Yes Repair suspect part, if necessary.
N OTE:
Go to Step 7.
Disconnect the A/F sensor wiring harness
connector. Only the suspect A/F sensor
needs to be diagnosed. No Go to the next step.

Switch the ignition to off.

Disconnect the A/F sensor connector.

Visually inspect the A/F sensor wiring


harness.

Check the connector (both


halves) for contamination

Make sure the connector


pins are fully seated

Is a concern present?

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4 I N SPECT FOR M I SFI RE CON CERN S AN D Yes Repair suspect part, if necessary.
AFTERM ARKET EQUI PM EN T
Go to Step 7.
Switch the ignition to off.

Verify for the following: No

Misfire concern

Non-factory or aftermarket
Go to the next step.
equipment that may
increase the exhaust
temperature

Is there any concern present?

5 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Repair for a short to the power supply,
FOR SH ORT CI RCUI T TO POW ER then go to Step 7.
SUPPLY

Suspect A/F sensor connector is No


disconnected.

Disconnect the PCM connector.

Switch the ignition to ON (Engine off). Go to the next step.


Measure the voltage between A/F sensor
wiring harness-side connector terminal E
and ground

Is any voltage present?

6 I N SPECT A/ F SEN SOR CI RCUI TS FOR Yes Replace the suspect A/F sensor.
OPEN CI RCUI T I N W I RI N G H ARN ESS
(See AI R FUEL RATI O ( A/ F) SEN SOR
Suspect A/F sensor and PCM connectors are REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
disconnected.
Go to the next step.
Switch the ignition to off.

Measure the resistance of the following on No


the harness-side connector.

For P0 0 3 0 :0 0 :

A/F sensor (RH) terminal H


and PCM terminal 2AC

A/F sensor (RH) terminal F


and PCM terminal 2AG

A/F sensor (RH) terminal E


Repair for an open circuit.
and PCM terminal 2J
Go to the next step.
For P0 0 5 0 :0 0 :

A/F sensor (LH) terminal H


and PCM terminal 2AE

A/F sensor (LH) terminal F

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and PCM terminal 2AK

A/F sensor (LH) terminal E


and PCM terminal 2E

Is the resistance less than 5 ohms?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 3 0 :0 0 , P0 0 5 0 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using Go to the next step.
the M-MDS.

Perform the KOER self-test. No

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for this DTC
present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0030:00 A/F sensor (RH) heater control circuit

DTC A/F sensor (LH) heater control circuit


P0050:00

P0030:00 indicates that A/F sensor (RH) heater circuit has a malfunction

P0050:00 indicates that A/F sensor (LH) heater circuit has a malfunction

D ETECTI ON The PCM monitors the heater in the air fuel ratio (A/F) sensor (RH/LH) for correct
CON D I TI ON operation. The PCM controls the heater on/off duty cycle to maintain a
temperature of 780 °C (1,436 °F). The test fails when the sensor does not warm
up to the required temperature in the calibrated amount of time. The test also
fails when the PCM is not able to maintain the required temperature after the
sensor is warm.

P0030:00: Short to power supply in wiring harness between PCM terminal 2J and
A/F sensor (RH) terminal E

P0050:00: Short to power supply in wiring harness between PCM terminal 2E and
A/F sensor (LH) terminal E

P0030:00: Open circuit in wiring harness between PCM terminal 2AC and A/F
sensor (RH) terminal H

P0050:00: Open circuit in wiring harness between PCM terminal 2AE and A/F
sensor (LH) terminal H

P0030:00: Open circuit in wiring harness between PCM terminal 2AG and A/F
sensor (RH) terminal F
POSSI BLE
CAUSE P0050:00: Open circuit in wiring harness between PCM terminal 2AK and A/F
sensor (LH) terminal F

P0030:00: Open circuit in wiring harness between PCM terminal 2J and A/F
sensor (RH) terminal E

P0050:00: Open circuit in wiring harness between PCM terminal 2E and A/F
sensor (LH) terminal E

A/F sensor loose connection, and damaged or corroded terminals

Exhaust temperature significantly higher than expected

Damaged A/F sensor (RH/LH)

PCM malfunction

cardiagn.com
cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 Yes Go to the next step.


VERI FY FREEZE FRAM E D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the
Has FREEZE FRAME DATA been recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or on- repaired, go to the next
line repair information availability. step.

Is any related Service Bulletins available?


No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR W I RI N G H ARN ESS


3 Yes Repair suspect part, if necessary.
N OTE:
Go to Step 7.
Disconnect the A/F sensor wiring harness
connector. Only the suspect A/F sensor
needs to be diagnosed. No Go to the next step.

Switch the ignition to off.

Disconnect the A/F sensor connector.

Visually inspect the A/F sensor wiring


harness.

Check the connector (both


halves) for contamination

Make sure the connector


pins are fully seated

Is a concern present?

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4 I N SPECT FOR M I SFI RE CON CERN S AN D Yes Repair suspect part, if necessary.
AFTERM ARKET EQUI PM EN T
Go to Step 7.
Switch the ignition to off.

Verify for the following: No

Misfire concern

Non-factory or aftermarket
Go to the next step.
equipment that may
increase the exhaust
temperature

Is there any concern present?

5 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Repair for a short to the power supply,
FOR SH ORT CI RCUI T TO POW ER then go to Step 7.
SUPPLY

Suspect A/F sensor connector is No


disconnected.

Disconnect the PCM connector.

Switch the ignition to ON (Engine off). Go to the next step.


Measure the voltage between A/F sensor
wiring harness-side connector terminal E
and ground

Is any voltage present?

6 I N SPECT A/ F SEN SOR CI RCUI TS FOR Yes Replace the suspect A/F sensor.
OPEN CI RCUI T I N W I RI N G H ARN ESS
(See AI R FUEL RATI O ( A/ F) SEN SOR
Suspect A/F sensor and PCM connectors are REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
disconnected.
Go to the next step.
Switch the ignition to off.

Measure the resistance of the following on No


the harness-side connector.

For P0 0 3 0 :0 0 :

A/F sensor (RH) terminal H


and PCM terminal 2AC

A/F sensor (RH) terminal F


and PCM terminal 2AG

A/F sensor (RH) terminal E


Repair for an open circuit.
and PCM terminal 2J
Go to the next step.
For P0 0 5 0 :0 0 :

A/F sensor (LH) terminal H


and PCM terminal 2AE

A/F sensor (LH) terminal F

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and PCM terminal 2AK

A/F sensor (LH) terminal E


and PCM terminal 2E

Is the resistance less than 5 ohms?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 3 0 :0 0 , P0 0 5 0 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using Go to the next step.
the M-MDS.

Perform the KOER self-test. No

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the PENDING CODE for this DTC
present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No
Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0054:00 P0054:00: HO2S (RH) heater resistance

DTC P0060:00 P0060:00: HO2S (LH) heater resistance

P0054:00 indicates HO2S (RH) heater resistance.

D ETECTI ON P0060:00 indicates HO2S (LH) heater resistance.


CON D I TI ON
Heater current requirements too low or high in the heated oxygen sensor (HO2S) heater
control circuit.

Open circuit between HO2S terminal C and main relay terminal D

DTC P0054:00: Short to ground circuit between HO2S (RH) terminal A and PCM terminal
3N

DTC P0060:00: Short to ground circuit between HO2S (LH) terminal A and PCM terminal
3AM
POSSI BLE CAUSE HO2S circuits are shorted each other

DTC P0054:00: Open circuit between HO2S (RH) terminal A and PCM terminal 3N

DTC P0060:00: Open circuit between HO2S (LH) terminal A and PCM terminal 3AM

HO2S heater malfunction

PCM malfunction

cardiagn.com
cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then go
to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available
I N FORM ATI ON AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not repaired, go to the
line repair information availability. next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT FOR POW ER SUPPLY I N Yes Switch the ignition to off. Go to the next step.
W I RI N G H ARN ESS

Disconnect the suspect HO2S connector. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If the fuse deterioration, replace the fuse.

Measure the voltage between the suspect If the fuse melts, repair for short to
HO2S wiring harness-side connector ground and replace the fuse.
terminal C and ground.
If the fuse is normal, repair the open
Is the voltage more than 10 V? circuit.

Go to Step 9.

4 I N SPECT H O2 S H EATER FOR SH ORT TO Yes Go to the next step.


GROUN D

Suspect HO2S connector is disconnected. No Repair or replace suspected part, go to Step 9

Disconnect the PCM.

Measure the resistance between HO2S


connector terminal A, the wiring harness
side, and body ground.

Is the resistance more than 10 kilohms?

5 I N SPECT H O2 S H EATER FOR SH ORT I N Yes Go to the next step.


W I RI N G H ARN ESS

Suspect HO2S and PCM connectors are No Repair or replace suspected part, go to Step 9
disconnected.

Measure the resistance between the


following terminals:

HO2S terminal A (wiring


harness-side) and HO2S
terminal C (wiring harness-
side)

HO2S terminal A (wiring


harness-side) and HO2S
terminal D (wiring harness-
side)

HO2S terminal A (wiring


harness-side) and HO2S

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terminal B (wiring harness-
side)

Are the resistances more than 10 kilohms?

6 I N SPECT H O2 S H EATER CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T I N W I RI N G H ARN ESS

Suspect HO2S and PCM connectors are No Repair or replace suspected part, go to Step 9.
disconnected.

For DTC P0054:00 Measure resistance


between PCM terminal 3N and HO2S (RH)
terminal A.

For DTC P0060:00 Measure resistance


between PCM terminal 3AM and HO2S (LH)
terminal A.

Is the resistance less than 5.0 ohms?

7 I N SPECT I N TERN AL RESI STAN CE OF Yes Go to the next step.


H O2 S H EATER

Suspect HO2S and PCM connectors are No Replace the suspect HO2S.
disconnected.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Measure the resistance between the suspect REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
HO2S terminal A and C on the component
side. Go to Step 9.

Is the resistance between 2—50 ohms?

8 I N SPECT H O2 S CASE FOR SH ORT TO Yes Go to the next step.


POW ER SUPPLY, H TR, AN D SI GN RTN
(The system is operating correctly at this time. The
Suspect HO2S and PCM connectors are concern may have been caused by a loose or corroded
disconnected. connector.)

Measure the resistance between the suspect


HO2S terminal A and D on the component No Replace the suspect HO2S.
side.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Measure the resistance between the suspect REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
HO2S terminal A and body ground.
Go to the next step.
Is the resistance more than 10 kilohms?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 5 4 :0 0 , P0 0 6 0 :0 0 H AVE BEEN
COM PLETED If the malfunction recurs, replace the
PCM.
Verify that all disconnected connectors
reconnected. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Switch the ignition to ON (Engine off).
Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
No Go to the next step.
Start the engine and run it at idle.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

cardiagn.com
Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0054:00 P0054:00: HO2S (RH) heater resistance

DTC P0060:00 P0060:00: HO2S (LH) heater resistance

P0054:00 indicates HO2S (RH) heater resistance.

D ETECTI ON P0060:00 indicates HO2S (LH) heater resistance.


CON D I TI ON
Heater current requirements too low or high in the heated oxygen sensor (HO2S) heater
control circuit.

Open circuit between HO2S terminal C and main relay terminal D

DTC P0054:00: Short to ground circuit between HO2S (RH) terminal A and PCM terminal
3N

DTC P0060:00: Short to ground circuit between HO2S (LH) terminal A and PCM terminal
3AM
POSSI BLE CAUSE HO2S circuits are shorted each other

DTC P0054:00: Open circuit between HO2S (RH) terminal A and PCM terminal 3N

DTC P0060:00: Open circuit between HO2S (LH) terminal A and PCM terminal 3AM

HO2S heater malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then go
to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available
I N FORM ATI ON AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not repaired, go to the
line repair information availability. next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT FOR POW ER SUPPLY I N Yes Switch the ignition to off. Go to the next step.
W I RI N G H ARN ESS

Disconnect the suspect HO2S connector. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If the fuse deterioration, replace the fuse.

Measure the voltage between the suspect If the fuse melts, repair for short to
HO2S wiring harness-side connector ground and replace the fuse.
terminal C and ground.
If the fuse is normal, repair the open
Is the voltage more than 10 V? circuit.

Go to Step 9.

4 I N SPECT H O2 S H EATER FOR SH ORT TO Yes Go to the next step.


GROUN D

Suspect HO2S connector is disconnected. No Repair or replace suspected part, go to Step 9

Disconnect the PCM.

Measure the resistance between HO2S


connector terminal A, the wiring harness
side, and body ground.

Is the resistance more than 10 kilohms?

5 I N SPECT H O2 S H EATER FOR SH ORT I N Yes Go to the next step.


W I RI N G H ARN ESS

Suspect HO2S and PCM connectors are No Repair or replace suspected part, go to Step 9
disconnected.

Measure the resistance between the


following terminals:

HO2S terminal A (wiring


harness-side) and HO2S
terminal C (wiring harness-
side)

HO2S terminal A (wiring


harness-side) and HO2S
terminal D (wiring harness-
side)

HO2S terminal A (wiring


harness-side) and HO2S

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terminal B (wiring harness-
side)

Are the resistances more than 10 kilohms?

6 I N SPECT H O2 S H EATER CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T I N W I RI N G H ARN ESS

Suspect HO2S and PCM connectors are No Repair or replace suspected part, go to Step 9.
disconnected.

For DTC P0054:00 Measure resistance


between PCM terminal 3N and HO2S (RH)
terminal A.

For DTC P0060:00 Measure resistance


between PCM terminal 3AM and HO2S (LH)
terminal A.

Is the resistance less than 5.0 ohms?

7 I N SPECT I N TERN AL RESI STAN CE OF Yes Go to the next step.


H O2 S H EATER

Suspect HO2S and PCM connectors are No Replace the suspect HO2S.
disconnected.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Measure the resistance between the suspect REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
HO2S terminal A and C on the component
side. Go to Step 9.

Is the resistance between 2—50 ohms?

8 I N SPECT H O2 S CASE FOR SH ORT TO Yes Go to the next step.


POW ER SUPPLY, H TR, AN D SI GN RTN
(The system is operating correctly at this time. The
Suspect HO2S and PCM connectors are concern may have been caused by a loose or corroded
disconnected. connector.)

Measure the resistance between the suspect


HO2S terminal A and D on the component No Replace the suspect HO2S.
side.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Measure the resistance between the suspect REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
HO2S terminal A and body ground.
Go to the next step.
Is the resistance more than 10 kilohms?

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 5 4 :0 0 , P0 0 6 0 :0 0 H AVE BEEN
COM PLETED If the malfunction recurs, replace the
PCM.
Verify that all disconnected connectors
reconnected. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Switch the ignition to ON (Engine off).
Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
No Go to the next step.
Start the engine and run it at idle.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

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Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0141:00 P0141:00: HO2S heater (RH) circuit

DTC P0161:00: HO2S heater (LH) circuit


P0161:00

P0141:00 indicates that HO2S (RH) heater circuit.

P0161:00 indicates that HO2S (LH) heater circuit.


D ETECTI ON
CON D I TI ON During testing the heated oxygen sensor heaters are checked for open and short circuits and
excessive current draw. The test fails when the current draw exceeds the calibrated limit or an
open or short circuit is detected.

Contaminated HO2S

Water in the wiring harness connector

Corrosion or incorrect wiring harness connections

Open circuit between main relay terminal D and HO2S (RH/LH) terminal C

Damaged ENGINE fuse

Short to ground between ENGINE fuse and HO2S terminal C

P0141:00: Short to power supply between PCM terminal 3N and HO2S (RH) terminal A

P0161:00: Short to power supply between PCM terminal 3AM and HO2S (LH) terminal A

HO2S heater control signal circuit short to other wiring harness

POSSI BLE P0141:00: Open circuit between PCM terminal 3N and HO2S (RH) terminal A
CAUSE
P0161:00: Open circuit between PCM terminal 3AM and HO2S (LH) terminal A

P0141:00: Open circuit between PCM terminal 3Z and HO2S (RH) terminal B

P0161:00: Open circuit between PCM terminal 3AB and HO2S (LH) terminal B

P0141:00: Open circuit between PCM terminal 2G and HO2S (RH) terminal D

P0161:00: Open circuit between PCM terminal 2G and HO2S (LH) terminal D

HO2S heater malfunction

P0141:00: Short to ground between PCM terminal 3N and HO2S (RH) terminal A

P0161:00: Short to ground between PCM terminal 3AM and HO2S (LH) terminal A

Low battery voltage

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FOR SOURCE OF POTEN TI AL H O2 S Yes Repair the source of the contamination.
CON TAM I N ATI ON Change the engine oil and oil filter. Then go
to Step12.
Investigate the following items as potential sources
of HO2S contamination:
No Go to the next step.
Use of unapproved silicon sealers

Fuel contaminated by silicon


additives

Excessive oil consumption

Glycol leaking internally in the


engine

Lead-contaminated fuel

Short drive cycles in cold weather

Use of unapproved cleaning agents

Is a concern present?

4 VI SUALLY I N SPECT H O2 S W I RI N G H ARN ESS Yes Repair or replace suspected part, then go to
Step 12.
Connect the PCM connector.

Visually inspect the HO2S wiring harness for exposed No Go to the next step.
wiring water contamination, corrosion, and proper
assembly.

Is a concern present?

5 I N SPECT H O2 S AN D SI GN AL RETURN CI RCUI T Yes Go to the next step.


FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Switch the ignition to off. No Repair or replace suspected part, Go to Step


12.
Disconnect suspect HO2S and PCM connectors.

For DTC P0141:00, measure the resistance between


PCM terminal 3Z and HO2S (RH) terminal B.

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For DTC P0161:00, measure the resistance between
PCM terminal 3AB and HO2S (LH) terminal B.

For DTC P0141:00 and P0161:00, measure the


resistance between PCM terminal 2G.

Is the resistance less than 5.0 ohms?

6 PERFORM KOEO SELF- TEST Yes Go to the next step.

Reconnect suspect HO2S and PCM connectors.


No Go to Step 8.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are DTCs P0141:00, or P0161:00 present?

7 I N SPECT POW ER SUPPLY I N W I RI N G H ARN ESS Yes Switch the ignition to off. Go to the next
step.
Switch the ignition to off.

Disconnect suspect HO2S and PCM connectors. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If the is fuse deterioration,


replace the fuse.
Measure the voltage between suspect HO2S
connector terminal C and ground, on the wiring If the fuse has melted,
harness side. repair for short to ground
and replace the fuse.
Is the voltage more than 10 V?
If the fuse is normal, repair
for an open circuit.

Go to Step 12.

8 I N SPECT H O2 S H EATER FOR SH ORT I N W I RI N G Yes Go to the next step.


H ARN ESS

Switch the ignition to off. No Repair or replace suspected part, Go to Step


12.
Disconnect suspect HO2S and PCM connectors.

Measure the resistance between the following


terminals:

HO2S terminal A and C (wiring


harness-side)

HO2S terminal A and D (wiring


harness-side)

HO2S terminal A and B (wiring


harness-side)

Are the resistances more than 10 kilohms?

9 I N SPECT H O2 S H EATER CI RCUI T FOR OPEN I N Yes Go to the next step.


H ARN ESS

Suspect HO2S and PCM connectors are disconnected. No Repair for open circuit. Go to Step 12.

For DTC P0141:00, measure the resistance between


PCM terminal 3N (wiring harness-side) and HO2S
(RH) terminal A (wiring harness-side)

For DTC P00161:00, Measure the resistance

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between: PCM terminal 3AM (wiring harness-side)
and HO2S (LH) terminal A (wiring harness-side)

Are the resistances less than 5 ohms?

10 I N SPECT I N TERN AL RESI STAN CE OF H O2 S Yes Go to the next step.


H EATER
(The system is normal at this time. The
Suspect HO2S and PCM connectors are disconnected. concern may have been caused by a loose
or corroded connector.)
Measure the resistance between the suspect HO2S
terminal A and C, on the component side.
No Replace HO2S.
Is the resistance between 2—50 ohms?
(See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to Step 12.

11 I N SPECT H O2 S H EATER FOR SH ORT TO Yes Go to the next step.


GROUN D

Suspect HO2S and PCM connectors are disconnected. No Repair or replace suspected part, Go to the
next step.
Measure the resistance between HO2S terminal A on
the wiring harness side and body ground.

Is the resistance more than 10 kilohms?

12 VERI FY TROUBLESH OOTI N G OF D TCs P0 1 4 1 :0 0 , Yes Repeat the inspection from Step 1.
P0 1 6 1 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors are replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using the M-
MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

13 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0141:00 P0141:00: HO2S heater (RH) circuit

DTC P0161:00: HO2S heater (LH) circuit


P0161:00

P0141:00 indicates that HO2S (RH) heater circuit.

P0161:00 indicates that HO2S (LH) heater circuit.


D ETECTI ON
CON D I TI ON During testing the heated oxygen sensor heaters are checked for open and short circuits and
excessive current draw. The test fails when the current draw exceeds the calibrated limit or an
open or short circuit is detected.

Contaminated HO2S

Water in the wiring harness connector

Corrosion or incorrect wiring harness connections

Open circuit between main relay terminal D and HO2S (RH/LH) terminal C

Damaged ENGINE fuse

Short to ground between ENGINE fuse and HO2S terminal C

P0141:00: Short to power supply between PCM terminal 3N and HO2S (RH) terminal A

P0161:00: Short to power supply between PCM terminal 3AM and HO2S (LH) terminal A

HO2S heater control signal circuit short to other wiring harness

POSSI BLE P0141:00: Open circuit between PCM terminal 3N and HO2S (RH) terminal A
CAUSE
P0161:00: Open circuit between PCM terminal 3AM and HO2S (LH) terminal A

P0141:00: Open circuit between PCM terminal 3Z and HO2S (RH) terminal B

P0161:00: Open circuit between PCM terminal 3AB and HO2S (LH) terminal B

P0141:00: Open circuit between PCM terminal 2G and HO2S (RH) terminal D

P0161:00: Open circuit between PCM terminal 2G and HO2S (LH) terminal D

HO2S heater malfunction

P0141:00: Short to ground between PCM terminal 3N and HO2S (RH) terminal A

P0161:00: Short to ground between PCM terminal 3AM and HO2S (LH) terminal A

Low battery voltage

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FOR SOURCE OF POTEN TI AL H O2 S Yes Repair the source of the contamination.
CON TAM I N ATI ON Change the engine oil and oil filter. Then go
to Step12.
Investigate the following items as potential sources
of HO2S contamination:
No Go to the next step.
Use of unapproved silicon sealers

Fuel contaminated by silicon


additives

Excessive oil consumption

Glycol leaking internally in the


engine

Lead-contaminated fuel

Short drive cycles in cold weather

Use of unapproved cleaning agents

Is a concern present?

4 VI SUALLY I N SPECT H O2 S W I RI N G H ARN ESS Yes Repair or replace suspected part, then go to
Step 12.
Connect the PCM connector.

Visually inspect the HO2S wiring harness for exposed No Go to the next step.
wiring water contamination, corrosion, and proper
assembly.

Is a concern present?

5 I N SPECT H O2 S AN D SI GN AL RETURN CI RCUI T Yes Go to the next step.


FOR OPEN CI RCUI T I N W I RI N G H ARN ESS

Switch the ignition to off. No Repair or replace suspected part, Go to Step


12.
Disconnect suspect HO2S and PCM connectors.

For DTC P0141:00, measure the resistance between


PCM terminal 3Z and HO2S (RH) terminal B.

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For DTC P0161:00, measure the resistance between
PCM terminal 3AB and HO2S (LH) terminal B.

For DTC P0141:00 and P0161:00, measure the


resistance between PCM terminal 2G.

Is the resistance less than 5.0 ohms?

6 PERFORM KOEO SELF- TEST Yes Go to the next step.

Reconnect suspect HO2S and PCM connectors.


No Go to Step 8.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are DTCs P0141:00, or P0161:00 present?

7 I N SPECT POW ER SUPPLY I N W I RI N G H ARN ESS Yes Switch the ignition to off. Go to the next
step.
Switch the ignition to off.

Disconnect suspect HO2S and PCM connectors. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If the is fuse deterioration,


replace the fuse.
Measure the voltage between suspect HO2S
connector terminal C and ground, on the wiring If the fuse has melted,
harness side. repair for short to ground
and replace the fuse.
Is the voltage more than 10 V?
If the fuse is normal, repair
for an open circuit.

Go to Step 12.

8 I N SPECT H O2 S H EATER FOR SH ORT I N W I RI N G Yes Go to the next step.


H ARN ESS

Switch the ignition to off. No Repair or replace suspected part, Go to Step


12.
Disconnect suspect HO2S and PCM connectors.

Measure the resistance between the following


terminals:

HO2S terminal A and C (wiring


harness-side)

HO2S terminal A and D (wiring


harness-side)

HO2S terminal A and B (wiring


harness-side)

Are the resistances more than 10 kilohms?

9 I N SPECT H O2 S H EATER CI RCUI T FOR OPEN I N Yes Go to the next step.


H ARN ESS

Suspect HO2S and PCM connectors are disconnected. No Repair for open circuit. Go to Step 12.

For DTC P0141:00, measure the resistance between


PCM terminal 3N (wiring harness-side) and HO2S
(RH) terminal A (wiring harness-side)

For DTC P00161:00, Measure the resistance

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between: PCM terminal 3AM (wiring harness-side)
and HO2S (LH) terminal A (wiring harness-side)

Are the resistances less than 5 ohms?

10 I N SPECT I N TERN AL RESI STAN CE OF H O2 S Yes Go to the next step.


H EATER
(The system is normal at this time. The
Suspect HO2S and PCM connectors are disconnected. concern may have been caused by a loose
or corroded connector.)
Measure the resistance between the suspect HO2S
terminal A and C, on the component side.
No Replace HO2S.
Is the resistance between 2—50 ohms?
(See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to Step 12.

11 I N SPECT H O2 S H EATER FOR SH ORT TO Yes Go to the next step.


GROUN D

Suspect HO2S and PCM connectors are disconnected. No Repair or replace suspected part, Go to the
next step.
Measure the resistance between HO2S terminal A on
the wiring harness side and body ground.

Is the resistance more than 10 kilohms?

12 VERI FY TROUBLESH OOTI N G OF D TCs P0 1 4 1 :0 0 , Yes Repeat the inspection from Step 1.
P0 1 6 1 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors are replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using the M-
MDS. Go to the next step.

Perform the KOEO or KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

13 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0053:00 P0053:00: A/F sensor (RH) heater resistance

DTC P0059:00 P0059:00: A/F sensor (LH) heater resistance

P0053:00 indicates A/F sensor (RH) heater resistance.

D ETECTI ON P0059:00 indicates A/F sensor (LH) heater resistance.


CON D I TI ON
Heater current requirements too low or high in the A/F sensor heater
control circuit.

Open circuit between A/F sensor terminal C and main relay terminal D

Damaged ENGINE fuse

Short to ground between A/F sensor (RH/LH) terminal C and ENGINE


fuse

DTC P0053:00: Open circuit between A/F sensor (RH) terminal E and
PCM terminal 2J

DTC P0059:00: Open circuit between A/F sensor (LH) terminal E and
POSSI BLE CAUSE PCM terminal 2E

DTC P0053:00: Short to ground circuit between A/F sensor (RH)


terminal E and PCM terminal 2J

DTC P0059:00: Short to ground circuit between A/F sensor (LH)


terminal E and PCM terminal 2E

A/F sensor heater circuits are shorted to each other

A/F sensor heater malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the

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recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

3 Yes Switch the ignition to off.

Go to the next step.


I N SPECT FOR POW ER SUPPLY I N
W I RI N G H ARN ESS
No Inspect the ENGINE fuse.
Switch the ignition to off.
If there is fuse
Disconnect the A/F sensor connector. deterioration, replace
the fuse.
Switch the ignition to ON (Engine off).
If the fuse has melted,
Measure the voltage between suspect repair for short to
A/F sensor wiring harness-side ground and replace the
connector terminal C and ground. fuse.

Is the voltage greater than 10 V? If the fuse is normal,


repair an open circuit.

Go to Step 9.

4 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No
A/F sensor connector disconnected.

Disconnect the PCM connector.

For DTC P0053:00: Measure the


resistance between A/F sensor (RH)
wiring harness-side connector terminal
E and PCM harness-side connector Repair for an open circuit, then go to
terminal 2J Step 9.

For DTC P0059:00: Measure the


resistance between A/F sensor (LH)
wiring harness-side connector terminal
E and PCM harness-side connector
terminal 2E

Is the resistance less than 5 ohm?

5 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR SH ORT CI RCUI T TO
GROUN D
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No
A/F sensor and PCM connectors are
disconnected.

Measure the resistance between suspect Repair a short to the ground circuit, then
A/F sensor wiring harness-side go to Step 9.
connector terminal E and ground

Is the resistance greater than 10


kilohms?

6 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR SH ORT CI RCUI T I N
W I RI N G H ARN ESS
No
A/F sensor and PCM connectors are
disconnected.

Measure the resistance between suspect


A/F sensor wiring harness-side
connector terminal E and the following
terminals:

A/F sensor wiring


harness-side connector
terminal D

A/F sensor wiring


harness-side connector Repair for a short circuit, then go to
terminal C Step 9.
A/F sensor wiring
harness-side connector
terminal F

A/F sensor wiring


harness-side connector
terminal H

A/F sensor wiring


harness-side connector
terminal G

Is the resistance greater than 10


kilohms?

7 I N SPECT A/ F SEN SOR I N TERN AL Yes Go to the next step.


RESI STAN CE OF A/ F SEN SOR
H EATER
No
A/F sensor and PCM connectors are
Replace the suspect A/F sensor.
disconnected.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Measure the resistance between suspect
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
A/F sensor connector terminal C and E
on the component side. Go to Step 9.
Is the resistance between 1—10 ohms?

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8 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.
CI RCUI T FOR I N TERN AL SH ORT
(The system is operating normally at this
CI RCUI T TO GROUN D
time. The concern may have been
A/F sensor and PCM connectors are caused by a loose or corroded
disconnected. connector.)

Measure the resistance between suspect


No Replace the suspect A/F sensor.
A/F sensor component side connector
terminal E and ground. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance greater than 10
kilohms? Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 5 3 :0 0 , P0 0 5 9 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test. No

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) Go to the next step.

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P0053:00 P0053:00: A/F sensor (RH) heater resistance

DTC P0059:00 P0059:00: A/F sensor (LH) heater resistance

P0053:00 indicates A/F sensor (RH) heater resistance.

D ETECTI ON P0059:00 indicates A/F sensor (LH) heater resistance.


CON D I TI ON
Heater current requirements too low or high in the A/F sensor heater
control circuit.

Open circuit between A/F sensor terminal C and main relay terminal D

Damaged ENGINE fuse

Short to ground between A/F sensor (RH/LH) terminal C and ENGINE


fuse

DTC P0053:00: Open circuit between A/F sensor (RH) terminal E and
PCM terminal 2J

DTC P0059:00: Open circuit between A/F sensor (LH) terminal E and
POSSI BLE CAUSE PCM terminal 2E

DTC P0053:00: Short to ground circuit between A/F sensor (RH)


terminal E and PCM terminal 2J

DTC P0059:00: Short to ground circuit between A/F sensor (LH)


terminal E and PCM terminal 2E

A/F sensor heater circuits are shorted to each other

A/F sensor heater malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the

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recorded? repair order, then go to the next step.

2 Yes Perform repair or diagnosis according to


VERI FY RELATED REPAI R
the available Service Bulletins.
I N FORM ATI ON AVAI LABI LI TY
If the vehicle is not
Verify related Service Bulletins and/or
repaired, go to the next
on-line repair information availability.
step.
Is any related Service Bulletins
available? No Go to the next step.

3 Yes Switch the ignition to off.

Go to the next step.


I N SPECT FOR POW ER SUPPLY I N
W I RI N G H ARN ESS
No Inspect the ENGINE fuse.
Switch the ignition to off.
If there is fuse
Disconnect the A/F sensor connector. deterioration, replace
the fuse.
Switch the ignition to ON (Engine off).
If the fuse has melted,
Measure the voltage between suspect repair for short to
A/F sensor wiring harness-side ground and replace the
connector terminal C and ground. fuse.

Is the voltage greater than 10 V? If the fuse is normal,


repair an open circuit.

Go to Step 9.

4 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T I N
W I RI N G H ARN ESS
No
A/F sensor connector disconnected.

Disconnect the PCM connector.

For DTC P0053:00: Measure the


resistance between A/F sensor (RH)
wiring harness-side connector terminal
E and PCM harness-side connector Repair for an open circuit, then go to
terminal 2J Step 9.

For DTC P0059:00: Measure the


resistance between A/F sensor (LH)
wiring harness-side connector terminal
E and PCM harness-side connector
terminal 2E

Is the resistance less than 5 ohm?

5 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR SH ORT CI RCUI T TO
GROUN D
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No
A/F sensor and PCM connectors are
disconnected.

Measure the resistance between suspect Repair a short to the ground circuit, then
A/F sensor wiring harness-side go to Step 9.
connector terminal E and ground

Is the resistance greater than 10


kilohms?

6 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.


CI RCUI T FOR SH ORT CI RCUI T I N
W I RI N G H ARN ESS
No
A/F sensor and PCM connectors are
disconnected.

Measure the resistance between suspect


A/F sensor wiring harness-side
connector terminal E and the following
terminals:

A/F sensor wiring


harness-side connector
terminal D

A/F sensor wiring


harness-side connector Repair for a short circuit, then go to
terminal C Step 9.
A/F sensor wiring
harness-side connector
terminal F

A/F sensor wiring


harness-side connector
terminal H

A/F sensor wiring


harness-side connector
terminal G

Is the resistance greater than 10


kilohms?

7 I N SPECT A/ F SEN SOR I N TERN AL Yes Go to the next step.


RESI STAN CE OF A/ F SEN SOR
H EATER
No
A/F sensor and PCM connectors are
Replace the suspect A/F sensor.
disconnected.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Measure the resistance between suspect
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
A/F sensor connector terminal C and E
on the component side. Go to Step 9.
Is the resistance between 1—10 ohms?

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8 I N SPECT A/ F SEN SOR H EATER Yes Go to the next step.
CI RCUI T FOR I N TERN AL SH ORT
(The system is operating normally at this
CI RCUI T TO GROUN D
time. The concern may have been
A/F sensor and PCM connectors are caused by a loose or corroded
disconnected. connector.)

Measure the resistance between suspect


No Replace the suspect A/F sensor.
A/F sensor component side connector
terminal E and ground. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is the resistance greater than 10
kilohms? Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 0 5 3 :0 0 , P0 0 5 9 :0 0 H AS BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test. No

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .) Go to the next step.

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No


V6 ] .) Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P2299:00 Brake pedal position/Accelerator pedal position incompatible

D ETECTI ON
Brake override system operates.
CON D I TI ON

N OTE:

If the brake override system operates, the PCM detects DTC P2299:00.

Driver depresses accelerator and brake pedals simultaneously (during


braking operation using left foot)

Accelerator pedal is pressed in due to object such as floor mat

Accelerator pedal sticking

APP sensor signal malfunction

APP sensor malfunction

POSSI BLE CAUSE Related connector or terminals malfunction

Related wiring harness malfunction

Brake switch signal malfunction

Brake switch malfunction

Related connector or terminals malfunction

Related wiring harness malfunction

Brake pedal malfunction (increase in play due to joint


pin wear)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY VEH I CLE USE CON D I TI ON


2 Yes Th e r e is a m a lfu n ct ion in a
Verify the vehicle use r e la t e d floor m a t
condition.
Explain to the customer that the
The floor mat floor mat may prevent the
is doubled accelerator pedal from springing
over back after release, then go to
Step 10.
The floor mat
is spread Th e r e is a m a lfu n ct ion in t h e
against the pe da l ope r a t ion
accelerator
pedal Give the customer advice on how
to depress the accelerator and
The brake pedals while driving the
accelerator vehicle, then go to Step 10.
and brake
pedals are
being No Go to the next step.
depressed
simultaneously

Are any of the conditions


above applicable to vehicle use
condition?

I N SPECT APP SEN SOR


3 Yes Replace the accelerator pedal, then go to Step 10.
Is the condition of the
accelerator pedal one of the (See ACCELERATOR PED AL
following? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Accelerator
pedal sticking No Go to the next step.
has occurred
when operated

There is
evidence of
accelerator
pedal
disassembly

VERI FY CURREN T I N PUT SI GN AL STATUS


4 OF APP SEN SOR Yes Go to the next step.

Access the following PIDs using


the M-MDS: No Go to Step 6.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZI 3 .7 V6 ] .)

IVS

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APP1

APP2

Is the value for PID IVS Idle


when the accelerator pedal is
not depressed?

Do the values for PIDs APP1


and APP2 change when the
accelerator pedal is continually
depressed?

I N SPECT APP SEN SOR RELATED W I RI N G


5 H ARN ESS AN D CON N ECTOR Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Inspect the wiring harness Step 10.
related to the APP sensor for
connector disconnection, short
circuit, and poor contact. No APP sensor malfunction.

Replace the accelerator pedal,


Is there any malfunction?
then go to Step 10.

(See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS


6 OF BRAKE SW I TCH Yes Go to Step 9.

Access the following PIDs using


No Go to the next step.
the M-MDS:

(See ON - BOARD D I AGN OSTI C


TEST [ M ZI 3 .7 V6 ] .)

BOO

BPA

Are all PIDs normal?

I N SPECT BRAKE SW I TCH


7 Yes Replace the brake switch, then go to Step 10.
Inspect the brake switch.
(See BRAKE PED AL REM OVAL/ I N STALLATI ON .)
(See BRAKE SW I TCH
I N SPECTI ON .)
No Go to the next step.
Is there any malfunction?

I N SPECT BRAKE PED AL PLAY AM OUN T


8 Yes Inspect the wiring harness related to the brake
Inspect the brake pedal play switch for connector disconnection, short circuit,
amount. and poor contact.

(See BRAKE PED AL If there is any malfunction:


I N SPECTI ON .)
Repair or
Is the amount of brake pedal replace the

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play normal? malfunctioning
part according
to the inspection
results, then go
to Step 10.

No Repair or replace the malfunctioning part


according to the inspection results, then go to
Step 10.

VERI FY I F A D TC RELATED TO D RI VE- BY-


9 W I RE CON TROL I S D ETECTED Yes Go to the applicable DTC inspection.

Perform the KOER self-test. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST


No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is a DTC related to the drive-


by-wire control present?

VERI FY D TC TROUBLESH OOTI N G


10 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace the PCM.
disconnected connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM
Go to the next step.
memory using the M-MDS.

(See AFTER REPAI R PROCED URE No Go to the next step.


[ M ZI 3 .7 V6 ] .)

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE


No Troubleshooting completed.
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC P2299:00 Brake pedal position/Accelerator pedal position incompatible

D ETECTI ON
Brake override system operates.
CON D I TI ON

N OTE:

If the brake override system operates, the PCM detects DTC P2299:00.

Driver depresses accelerator and brake pedals simultaneously (during


braking operation using left foot)

Accelerator pedal is pressed in due to object such as floor mat

Accelerator pedal sticking

APP sensor signal malfunction

APP sensor malfunction

POSSI BLE CAUSE Related connector or terminals malfunction

Related wiring harness malfunction

Brake switch signal malfunction

Brake switch malfunction

Related connector or terminals malfunction

Related wiring harness malfunction

Brake pedal malfunction (increase in play due to joint


pin wear)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY VEH I CLE USE CON D I TI ON


2 Yes Th e r e is a m a lfu n ct ion in a
Verify the vehicle use r e la t e d floor m a t
condition.
Explain to the customer that the
The floor mat floor mat may prevent the
is doubled accelerator pedal from springing
over back after release, then go to
Step 10.
The floor mat
is spread Th e r e is a m a lfu n ct ion in t h e
against the pe da l ope r a t ion
accelerator
pedal Give the customer advice on how
to depress the accelerator and
The brake pedals while driving the
accelerator vehicle, then go to Step 10.
and brake
pedals are
being No Go to the next step.
depressed
simultaneously

Are any of the conditions


above applicable to vehicle use
condition?

I N SPECT APP SEN SOR


3 Yes Replace the accelerator pedal, then go to Step 10.
Is the condition of the
accelerator pedal one of the (See ACCELERATOR PED AL
following? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Accelerator
pedal sticking No Go to the next step.
has occurred
when operated

There is
evidence of
accelerator
pedal
disassembly

VERI FY CURREN T I N PUT SI GN AL STATUS


4 OF APP SEN SOR Yes Go to the next step.

Access the following PIDs using


the M-MDS: No Go to Step 6.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZI 3 .7 V6 ] .)

IVS

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APP1

APP2

Is the value for PID IVS Idle


when the accelerator pedal is
not depressed?

Do the values for PIDs APP1


and APP2 change when the
accelerator pedal is continually
depressed?

I N SPECT APP SEN SOR RELATED W I RI N G


5 H ARN ESS AN D CON N ECTOR Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Inspect the wiring harness Step 10.
related to the APP sensor for
connector disconnection, short
circuit, and poor contact. No APP sensor malfunction.

Replace the accelerator pedal,


Is there any malfunction?
then go to Step 10.

(See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS


6 OF BRAKE SW I TCH Yes Go to Step 9.

Access the following PIDs using


No Go to the next step.
the M-MDS:

(See ON - BOARD D I AGN OSTI C


TEST [ M ZI 3 .7 V6 ] .)

BOO

BPA

Are all PIDs normal?

I N SPECT BRAKE SW I TCH


7 Yes Replace the brake switch, then go to Step 10.
Inspect the brake switch.
(See BRAKE PED AL REM OVAL/ I N STALLATI ON .)
(See BRAKE SW I TCH
I N SPECTI ON .)
No Go to the next step.
Is there any malfunction?

I N SPECT BRAKE PED AL PLAY AM OUN T


8 Yes Inspect the wiring harness related to the brake
Inspect the brake pedal play switch for connector disconnection, short circuit,
amount. and poor contact.

(See BRAKE PED AL If there is any malfunction:


I N SPECTI ON .)
Repair or
Is the amount of brake pedal replace the

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play normal? malfunctioning
part according
to the inspection
results, then go
to Step 10.

No Repair or replace the malfunctioning part


according to the inspection results, then go to
Step 10.

VERI FY I F A D TC RELATED TO D RI VE- BY-


9 W I RE CON TROL I S D ETECTED Yes Go to the applicable DTC inspection.

Perform the KOER self-test. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST


No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is a DTC related to the drive-


by-wire control present?

VERI FY D TC TROUBLESH OOTI N G


10 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace the PCM.
disconnected connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM
Go to the next step.
memory using the M-MDS.

(See AFTER REPAI R PROCED URE No Go to the next step.


[ M ZI 3 .7 V6 ] .)

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST


[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE


No Troubleshooting completed.
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 6 :0 0 , P1 6 4 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P1646:00 A/F sensor (RH) control chip

DTC A/F sensor (LH) control chip


P1647:00

P1646:00 indicates the A/F sensor (RH) control chip.

P1647:00 indicates the A/F sensor (LH) control chip.


D ETECTI ON
CON D I TI ON The PCM monitors the application-specific integrated circuit that controls and
monitors the HO2S. The test fails when the PCM detects an internal circuit or
communication concern.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according


I N FORM ATI ON AVAI LABI LI TY to the available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not


line repair information availability. repaired, go to the
next step.
Is any related Service Bulletins available?

No Perform the PCM reprograming using


the M-MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF D TC Yes Replace the PCM, then go to the next
P1 6 4 6 :0 0 , P1 6 4 7 :0 0 H AVE BEEN step.
COM PLETED

cardiagn.com
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 4 6 :0 0 , P1 6 4 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P1646:00 A/F sensor (RH) control chip

DTC A/F sensor (LH) control chip


P1647:00

P1646:00 indicates the A/F sensor (RH) control chip.

P1647:00 indicates the A/F sensor (LH) control chip.


D ETECTI ON
CON D I TI ON The PCM monitors the application-specific integrated circuit that controls and
monitors the HO2S. The test fails when the PCM detects an internal circuit or
communication concern.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according


I N FORM ATI ON AVAI LABI LI TY to the available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not


line repair information availability. repaired, go to the
next step.
Is any related Service Bulletins available?

No Perform the PCM reprograming using


the M-MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF D TC Yes Replace the PCM, then go to the next
P1 6 4 6 :0 0 , P1 6 4 7 :0 0 H AVE BEEN step.
COM PLETED

cardiagn.com
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0135:00 P0135:00: A/F sensor (RH) heater circuit

DTC P0155:00: A/F sensor (LH) heater circuit


P0155:00

P0135:00 indicates A/F sensor (RH) heater circuit.

P0155:00 indicates A/F sensor (LH) heater circuit.


D ETECTI ON
CON D I TI ON During testing the A/F sensor heaters are checked for open and short circuits and
excessive current draw. The test fails when the current draw exceeds the
calibrated limit or an open or short circuit is detected.

Open circuit between main relay terminal A and A/F sensor (RH/LH) terminal C

Damaged ENGINE fuse

Short to ground between A/F sensor (RH/LH) terminal C and ENGINE fuse

P0135:00: Open circuit between PCM terminal 2J and A/F sensor (RH) terminal E

P0155:00: Open circuit between PCM terminal 2E and A/F sensor (LH) terminal E

P0135:00: Short to ground between PCM terminal 2J and A/F sensor (RH) terminal
E

P0155:00: Short to ground between PCM terminal 2E and A/F sensor (LH) terminal
E
POSSI BLE
P0135:00: Short to power supply between PCM terminal 2J and A/F sensor (RH)
CAUSE
terminal E

P0155:00: Short to power supply between PCM terminal 2E and A/F sensor (LH)
terminal E

A/F sensor heater control signal circuit short to each other

A/F sensor heater malfunction

Water in the wiring harness connector

Low battery voltage

Corrosion or incorrect wiring harness connections

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to

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I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not


line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FOR POW ER SUPPLY I N Yes Switch the ignition to off.


W I RI N G H ARN ESS
Go to the next step.
Switch the ignition to off.

Disconnect the A/F sensor connector. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If there is fuse


deterioration, replace
Measure the voltage between suspect A/F the fuse.
sensor wiring harness-side connector
terminal C and ground. If the fuse has melted,
repair for a short to
Is the voltage greater than 10 V? ground and replace the
fuse.

If the fuse is normal,


repair an open circuit.

Go to Step 10.

4 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR OPEN CI RCUI T I N W I RI N G
H ARN ESS
No Repair an open circuit, then go to Step
Disconnect the A/F sensor connector. 10.

Disconnect the PCM connector.

For DTC P0135:00: Measure the resistance


between A/F sensor (RH) wiring harness-
side connector terminal E and PCM wiring
harness-side connector terminal 2J

For DTC P0155:00: Measure the resistance


between A/F sensor (LH) wiring harness-side
connector terminal E and PCM wiring
harness-side connector terminal 2E

Is the resistance less than 5 ohm?

5 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR SH ORT CI RCUI T TO GROUN D

A/F sensor and PCM connectors are No Repair for a short to ground circuit, then
disconnected. go to Step 10.

Measure the resistance between A/F sensor


wiring harness-side connector terminal E
and ground

Is the resistance greater than 10 kilohms?

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6 I N SPECT A/ F SEN SOR H EATER CI RCUI T No Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY Step 10.

A/F sensor and PCM connectors are


disconnected. Yes Go to the next step.

Switch the ignition to ON (Engine off).

Measure the voltage between the following


terminals (wiring harness-side) and body
ground:

P0135:00:

A/F sensor
(RH)
terminal E

P0155:00:

A/F sensor
(LH)
terminal E

Is the voltage B+?

7 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR SH ORT CI RCUI T I N W I RI N G
H ARN ESS
No Repair for a short circuit, then go to
A/F sensor and PCM connectors are Step 10.
disconnected.

Switch the ignition to off.

Measure the resistance between A/F sensor


wiring harness-side connector terminal E
and the following terminals:

A/F sensor wiring harness-


side connector terminal D

A/F sensor wiring harness-


side connector terminal C

A/F sensor wiring harness-


side connector terminal F

A/F sensor wiring harness-


side connector terminal H

A/F sensor wiring harness-


side connector terminal G

Is the resistance greater than 10 kilohms?

8 I N SPECT A/ F SEN SOR I N TERN AL Yes Go to the next step.


RESI STAN CE OF A/ F SEN SOR H EATER

A/F sensor and PCM connectors are No Replace the suspect A/F sensor.
disconnected.
(See AI R FUEL RATI O ( A/ F) SEN SOR

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Measure the resistance between A/F sensor REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
connector terminal C and E on the
component side. Go to Step 10.

Is the resistance between 1—10 ohms?

9 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR I N TERN AL SH ORT CI RCUI T TO
GROUN D (The system is operating normally at this
time. The concern may have been
A/F sensor and PCM connectors are caused by a loose or corroded
disconnected. connector.)

Measure the resistance between A/F sensor


component side connector terminal E and No Replace the suspect A/F sensor.
ground.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Is the resistance greater than 10 kilohms? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TCs Yes Repeat the inspection from Step 1.
P0 1 3 5 :0 0 , P0 1 5 5 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using Go to the next step.
the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0135:00 P0135:00: A/F sensor (RH) heater circuit

DTC P0155:00: A/F sensor (LH) heater circuit


P0155:00

P0135:00 indicates A/F sensor (RH) heater circuit.

P0155:00 indicates A/F sensor (LH) heater circuit.


D ETECTI ON
CON D I TI ON During testing the A/F sensor heaters are checked for open and short circuits and
excessive current draw. The test fails when the current draw exceeds the
calibrated limit or an open or short circuit is detected.

Open circuit between main relay terminal A and A/F sensor (RH/LH) terminal C

Damaged ENGINE fuse

Short to ground between A/F sensor (RH/LH) terminal C and ENGINE fuse

P0135:00: Open circuit between PCM terminal 2J and A/F sensor (RH) terminal E

P0155:00: Open circuit between PCM terminal 2E and A/F sensor (LH) terminal E

P0135:00: Short to ground between PCM terminal 2J and A/F sensor (RH) terminal
E

P0155:00: Short to ground between PCM terminal 2E and A/F sensor (LH) terminal
E
POSSI BLE
P0135:00: Short to power supply between PCM terminal 2J and A/F sensor (RH)
CAUSE
terminal E

P0155:00: Short to power supply between PCM terminal 2E and A/F sensor (LH)
terminal E

A/F sensor heater control signal circuit short to each other

A/F sensor heater malfunction

Water in the wiring harness connector

Low battery voltage

Corrosion or incorrect wiring harness connections

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to

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I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not


line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT FOR POW ER SUPPLY I N Yes Switch the ignition to off.


W I RI N G H ARN ESS
Go to the next step.
Switch the ignition to off.

Disconnect the A/F sensor connector. No Inspect the ENGINE fuse.

Switch the ignition to ON (Engine off). If there is fuse


deterioration, replace
Measure the voltage between suspect A/F the fuse.
sensor wiring harness-side connector
terminal C and ground. If the fuse has melted,
repair for a short to
Is the voltage greater than 10 V? ground and replace the
fuse.

If the fuse is normal,


repair an open circuit.

Go to Step 10.

4 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR OPEN CI RCUI T I N W I RI N G
H ARN ESS
No Repair an open circuit, then go to Step
Disconnect the A/F sensor connector. 10.

Disconnect the PCM connector.

For DTC P0135:00: Measure the resistance


between A/F sensor (RH) wiring harness-
side connector terminal E and PCM wiring
harness-side connector terminal 2J

For DTC P0155:00: Measure the resistance


between A/F sensor (LH) wiring harness-side
connector terminal E and PCM wiring
harness-side connector terminal 2E

Is the resistance less than 5 ohm?

5 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR SH ORT CI RCUI T TO GROUN D

A/F sensor and PCM connectors are No Repair for a short to ground circuit, then
disconnected. go to Step 10.

Measure the resistance between A/F sensor


wiring harness-side connector terminal E
and ground

Is the resistance greater than 10 kilohms?

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6 I N SPECT A/ F SEN SOR H EATER CI RCUI T No Repair for a short circuit, then go to
FOR SH ORT TO POW ER SUPPLY Step 10.

A/F sensor and PCM connectors are


disconnected. Yes Go to the next step.

Switch the ignition to ON (Engine off).

Measure the voltage between the following


terminals (wiring harness-side) and body
ground:

P0135:00:

A/F sensor
(RH)
terminal E

P0155:00:

A/F sensor
(LH)
terminal E

Is the voltage B+?

7 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR SH ORT CI RCUI T I N W I RI N G
H ARN ESS
No Repair for a short circuit, then go to
A/F sensor and PCM connectors are Step 10.
disconnected.

Switch the ignition to off.

Measure the resistance between A/F sensor


wiring harness-side connector terminal E
and the following terminals:

A/F sensor wiring harness-


side connector terminal D

A/F sensor wiring harness-


side connector terminal C

A/F sensor wiring harness-


side connector terminal F

A/F sensor wiring harness-


side connector terminal H

A/F sensor wiring harness-


side connector terminal G

Is the resistance greater than 10 kilohms?

8 I N SPECT A/ F SEN SOR I N TERN AL Yes Go to the next step.


RESI STAN CE OF A/ F SEN SOR H EATER

A/F sensor and PCM connectors are No Replace the suspect A/F sensor.
disconnected.
(See AI R FUEL RATI O ( A/ F) SEN SOR

cardiagn.com
Measure the resistance between A/F sensor REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
connector terminal C and E on the
component side. Go to Step 10.

Is the resistance between 1—10 ohms?

9 I N SPECT A/ F SEN SOR H EATER CI RCUI T Yes Go to the next step.


FOR I N TERN AL SH ORT CI RCUI T TO
GROUN D (The system is operating normally at this
time. The concern may have been
A/F sensor and PCM connectors are caused by a loose or corroded
disconnected. connector.)

Measure the resistance between A/F sensor


component side connector terminal E and No Replace the suspect A/F sensor.
ground.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Is the resistance greater than 10 kilohms? REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Go to the next step.

10 VERI FY TROUBLESH OOTI N G OF D TCs Yes Repeat the inspection from Step 1.
P0 1 3 5 :0 0 , P0 1 5 5 :0 0 H AVE BEEN
COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors are
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory using Go to the next step.
the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0132:00 A/F sensor (RH) circuit high voltage

DTC P0152:00 A/F sensor (LH) circuit high voltage

P0132:00 indicates A/F sensor (RH) circuit high voltage.

D ETECTI ON P0152:00 indicates A/F sensor (LH) circuit high voltage.


CON D I TI ON
The A/F sensor signals are monitored for an over voltage condition. The code is
set when the A/F sensor signal voltage is above the threshold value.

A/F sensor connector or terminal malfunction

Short to power supply in A/F sensor

P0132:00: Short to power supply between A/F sensor (RH) terminal H and PCM
POSSI BLE
terminal 2AC
CAUSE
P0152:00: Short to power supply between A/F sensor (LH) terminal H and PCM
terminal 2AE

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go


and/or on-line repair information to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

VI SUALLY I N SPECT A/ F SEN SOR W I RI N G


3 H ARN ESS Yes Repair if necessary.

N OTE: Go to Step 8.

Disconnect the A/F sensor wiring


harness connector. Only the No Go to the next step.
suspect A/F sensor needs to be
diagnosed.

Switch the ignition to off.

Disconnect the suspect A/F sensor


connector.

Visually inspect the A/F sensor


wiring harness.

Check the
connector (both
halves) for
contamination

Make sure the


connector pins are
fully seated

Is a concern present?

4 I N SPECT A/ F SEN SOR SI GN AL Yes Go to the next step.


LEVEL TOO H I GH

Connect suspect A/F sensor No Go to Step 6.


connector.

Start the engine run it at idle.

Access and monitor the following

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suspect A/F sensor signal PIDs.

P0132:00: O2S11

P0152:00: O2S21

Race the engine several times.

Does the PID value change?

5 PERFORM TH OROUGH W I GGLE Yes Repair if necessary. Go to Step 8.


TEST ON A/ F SEN SOR W I RI N G
H ARN ESS
No Perform the “INTERMITTENT CONCERN
Switch the ignition to off. TROUBLESHOOTING”. Then go to the next step.

Switch the ignition to ON (Engine


off).

Access and monitor the A/F sensor


signal PID at Step 4.

Perform a thorough wiggle test on


the suspect A/F sensor wiring
harness.

Does the voltage change during the


wiggle test?

6 I N SPECT A/ F SEN SOR SI GN AL Yes Replace the suspect A/F sensor.


FOR SH ORT CI RCUI T TO POW ER
SUPPLY I N SI D E SEN SOR (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition to off.
Then go to Step 9.
Disconnect the suspect A/F sensor
connector.
No Go to the next step.
Start the engine and run it at idle.

Access and monitor the suspect A/F


sensor signal PID at Step 4.

Race the engine several times.

Does the PID value change?

7 I N SPECT A/ F SEN SOR CI RCUI T Yes Repair for a short circuit, then go to the next
FOR SH ORT CI RCUI T TO POW ER step.
SUPPLY I N W I RI N G H ARN ESS

Switch the ignition to off. No Go to the next step.

Disconnect the PCM connector. (The system is operating normal at this time.
The concern may have been caused by a loose
Switch the ignition to ON (Engine or corroded connector.)
off).

Measure the voltage between


suspect A/F sensor terminal H
(wiring harness-side) and ground.

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Is any voltage present?

8 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 H AS
BEEN COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0132:00 A/F sensor (RH) circuit high voltage

DTC P0152:00 A/F sensor (LH) circuit high voltage

P0132:00 indicates A/F sensor (RH) circuit high voltage.

D ETECTI ON P0152:00 indicates A/F sensor (LH) circuit high voltage.


CON D I TI ON
The A/F sensor signals are monitored for an over voltage condition. The code is
set when the A/F sensor signal voltage is above the threshold value.

A/F sensor connector or terminal malfunction

Short to power supply in A/F sensor

P0132:00: Short to power supply between A/F sensor (RH) terminal H and PCM
POSSI BLE
terminal 2AC
CAUSE
P0152:00: Short to power supply between A/F sensor (LH) terminal H and PCM
terminal 2AE

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go


and/or on-line repair information to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

VI SUALLY I N SPECT A/ F SEN SOR W I RI N G


3 H ARN ESS Yes Repair if necessary.

N OTE: Go to Step 8.

Disconnect the A/F sensor wiring


harness connector. Only the No Go to the next step.
suspect A/F sensor needs to be
diagnosed.

Switch the ignition to off.

Disconnect the suspect A/F sensor


connector.

Visually inspect the A/F sensor


wiring harness.

Check the
connector (both
halves) for
contamination

Make sure the


connector pins are
fully seated

Is a concern present?

4 I N SPECT A/ F SEN SOR SI GN AL Yes Go to the next step.


LEVEL TOO H I GH

Connect suspect A/F sensor No Go to Step 6.


connector.

Start the engine run it at idle.

Access and monitor the following

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suspect A/F sensor signal PIDs.

P0132:00: O2S11

P0152:00: O2S21

Race the engine several times.

Does the PID value change?

5 PERFORM TH OROUGH W I GGLE Yes Repair if necessary. Go to Step 8.


TEST ON A/ F SEN SOR W I RI N G
H ARN ESS
No Perform the “INTERMITTENT CONCERN
Switch the ignition to off. TROUBLESHOOTING”. Then go to the next step.

Switch the ignition to ON (Engine


off).

Access and monitor the A/F sensor


signal PID at Step 4.

Perform a thorough wiggle test on


the suspect A/F sensor wiring
harness.

Does the voltage change during the


wiggle test?

6 I N SPECT A/ F SEN SOR SI GN AL Yes Replace the suspect A/F sensor.


FOR SH ORT CI RCUI T TO POW ER
SUPPLY I N SI D E SEN SOR (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition to off.
Then go to Step 9.
Disconnect the suspect A/F sensor
connector.
No Go to the next step.
Start the engine and run it at idle.

Access and monitor the suspect A/F


sensor signal PID at Step 4.

Race the engine several times.

Does the PID value change?

7 I N SPECT A/ F SEN SOR CI RCUI T Yes Repair for a short circuit, then go to the next
FOR SH ORT CI RCUI T TO POW ER step.
SUPPLY I N W I RI N G H ARN ESS

Switch the ignition to off. No Go to the next step.

Disconnect the PCM connector. (The system is operating normal at this time.
The concern may have been caused by a loose
Switch the ignition to ON (Engine or corroded connector.)
off).

Measure the voltage between


suspect A/F sensor terminal H
(wiring harness-side) and ground.

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Is any voltage present?

8 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 H AS
BEEN COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Switch the ignition to ON (Engine 3 .7 V6 ] .)
off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2 [ M ZI 3 .7 V6 ]

DTC
U0300:00
Internal control module software incompatibility
DTC
Internal control module software incompatibility (general electrical failure)
U0300:01
Internal control module software incompatibility (general signal failure)
DTC
U0300:02

This DTC indicates there are incompatible software levels within the PCM that
control the drive-by wire control system. The drive-by wire control system
D ETECTI ON
uses multiple microprocessors within the PCM, each having its own software
CON D I TI ON
level and function. The microprocessors must have the correct level of
software in order to communicate and function together.

POSSI BLE
PCM calibration level
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

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Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)
ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P0600:00, P060A:00,
P060B:00, P060C:00,
P061B:00, P061C:00,
P061D:00, P1674:00,
U0300:00, U0300:01,
or U0300:02?

4 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

Program the PCM to the latest No Troubleshooting completed.


calibration.

Switch the ignition to off, then to the


ON (Engine off). Repeat this 2 times.

Idle the engine.

Verify PENDING CODE or stored DTCs.

Is the same DTC present?

5 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2
H AVE BEEN COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.

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using the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2 [ M ZI 3 .7 V6 ]

DTC
U0300:00
Internal control module software incompatibility
DTC
Internal control module software incompatibility (general electrical failure)
U0300:01
Internal control module software incompatibility (general signal failure)
DTC
U0300:02

This DTC indicates there are incompatible software levels within the PCM that
control the drive-by wire control system. The drive-by wire control system
D ETECTI ON
uses multiple microprocessors within the PCM, each having its own software
CON D I TI ON
level and function. The microprocessors must have the correct level of
software in order to communicate and function together.

POSSI BLE
PCM calibration level
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCS troubleshooting procedures.

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Switch the ignition to off, then to the (See D TC TABLE [ M ZI 3 .7 V6 ] .)
ON (Engine off).

Verify related PENDING CODE or stored No Go to the next step.


DTCs.

Are any DTCs present other than the


following:

P0600:00, P060A:00,
P060B:00, P060C:00,
P061B:00, P061C:00,
P061D:00, P1674:00,
U0300:00, U0300:01,
or U0300:02?

4 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

Program the PCM to the latest No Troubleshooting completed.


calibration.

Switch the ignition to off, then to the


ON (Engine off). Repeat this 2 times.

Idle the engine.

Verify PENDING CODE or stored DTCs.

Is the same DTC present?

5 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No Go to the next step.

Visually inspect for: (The system is operating correctly at this


time. The concern may have been
Pushed out pins caused by a loose or corroded
connector.)
Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the same DTC present?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2
H AVE BEEN COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition to ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.

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using the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)


PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 A:0 0 [ M ZI 3 .7 V6 ]

DTC P061A:00 Internal control module torque performance

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

I N SPECT PCM FOR LATEST CALI BRATI ON


2 Yes Go to the next step.
Program the PCM to the latest
calibration.
No Go to Step 4.
Switch the ignition to off.

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Switch the ignition to off.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Use the customer information to


recreate the concern.

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Perform the self-test.

Is the DTC P061A:00 present?

I N SPECT FOR CORRECT PCM OPERATI ON


3 Yes Replace the PCM, then go to the next
Disconnect all PCM connectors. step.

Visually inspect for: (See PCM REM OVAL/ I N STALLATI ON [ M ZI


3 .7 V6 ] .)
Pushed out pins

Corrosion No Go to the next step.

Reconnect all PCM connectors and


verify that they seat correctly.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the same DTC present?

VERI FY TROUBLESH OOTI N G OF D TC P0 6 1 A:0 0


4 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction recurs,


reconnected. replace the PCM.

Clear the DTC from the PCM memory (See PCM


using the M-MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .) Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 A:0 0 [ M ZI 3 .7 V6 ]

DTC P061A:00 Internal control module torque performance

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

I N SPECT PCM FOR LATEST CALI BRATI ON


2 Yes Go to the next step.
Program the PCM to the latest
calibration.
No Go to Step 4.
Switch the ignition to off.

Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Switch the ignition to off.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Use the customer information to


recreate the concern.

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Perform the self-test.

Is the DTC P061A:00 present?

I N SPECT FOR CORRECT PCM OPERATI ON


3 Yes Replace the PCM, then go to the next
Disconnect all PCM connectors. step.

Visually inspect for: (See PCM REM OVAL/ I N STALLATI ON [ M ZI


3 .7 V6 ] .)
Pushed out pins

Corrosion No Go to the next step.

Reconnect all PCM connectors and


verify that they seat correctly.

Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI


3 .7 V6 ] .)

Is the same DTC present?

VERI FY TROUBLESH OOTI N G OF D TC P0 6 1 A:0 0


4 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction recurs,


reconnected. replace the PCM.

Clear the DTC from the PCM memory (See PCM


using the M-MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .) Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P0138:00 P0138:00: HO2S (RH) circuit high voltage

DTC P0158:00 P0158:00: HO2S (LH) circuit high voltage

P0138:00 indicates that HO2S (RH) circuit high voltage

D ETECTI ON P0158:00 indicates that HO2S (LH) circuit high voltage


CON D I TI ON
The HO2S signals are monitored for an over voltage condition. The code is set
when the HO2S signal voltage is 1.5 V or more.

POSSI BLE Short to power supply in the wiring harness or HO2S


CAUSE
PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order,
recorded? then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go to


and/or on-line repair information the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

VI SUALLY I N SPECT H O2 S W I RI N G H ARN ESS


3 Yes Repair if necessary. Go to Step 8.
N OTE:

Disconnect the HO2S wiring No Go to the next step.


harness connector. Only the
suspect HO2S needs to be
diagnosed.

Switch the ignition to off.

Disconnect the suspect HO2S


connector.

Visually inspect the HO2S wiring


harness.

Check the
connector (both
halves) for
contamination

Make sure the


connector pins
are fully seated

Is a concern present?

4 I N SPECT W H ETH ER H O2 S Yes Go to the next step.


SI GN AL LEVEL I S TOO H I GH

Connect the suspect HO2S No Go to Step 6.


connector.

Switch the ignition to ON (Engine


running)

Access and monitor the following


HO2S signal PID.

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P0138:00:
O2S12

P0158:00:
O2S22

Is the voltage less than 1.1 V?

5 PERFORM TH OROUGH W I GGLE Yes Repair if necessary. Go to Step 8.


TEST ON H O2 S W I RI N G
H ARN ESS
No Perform the “INTERMITTENT CONCERN
Switch the ignition to off. TROUBLESHOOTING”. Then go to the next step.

Switch the ignition to ON (Engine


off)

Access and monitor the suspect


HO2S signal PID on Step 4.

Perform a thorough wiggle test on


the suspect HO2S wiring harness.

Does the voltage change during


the wiggle test?

6 I N SPECT H O2 S SI GN AL FOR Yes Replace the suspect HO2S.


SH ORT TO POW ER SUPPLY
I N SI D E SEN SOR (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition to off.
Then go to Step 8.
Disconnect suspect HO2S
connector.
No Go to the next step.
Start the engine and run it at idle.

Access and monitor the HO2S


signal PID at Step 4.

Is the voltage less than 1.1 V?

7 I N SPECT H O2 S CI RCUI T FOR Yes Repair or replace suspected part, then go to the
SH ORT TO POW ER SUPPLY I N next step.
W I RI N G H ARN ESS

Suspect HO2S connector is No Go to the next step.


disconnected.
(The system is operating correctly at this time. The
Switch the ignition to off. concern may have been caused by a loose or
corroded connector.)
Disconnect the PCM connector.

Switch the ignition to ON (Engine


off)

Measure the voltage between


suspect HO2S terminal B and
body ground.

Is any voltage present?

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8 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.
OF D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0
H AS BEEN COM PLETED If the malfunction recurs, replace
the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Switch the ignition to ON (Engine
off). Go to the next step.

Clear the DTC from the PCM


memory using the M-MDS. No Go to the next step.

Perform the KOEO or KOER self-


test.

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P0138:00 P0138:00: HO2S (RH) circuit high voltage

DTC P0158:00 P0158:00: HO2S (LH) circuit high voltage

P0138:00 indicates that HO2S (RH) circuit high voltage

D ETECTI ON P0158:00 indicates that HO2S (LH) circuit high voltage


CON D I TI ON
The HO2S signals are monitored for an over voltage condition. The code is set
when the HO2S signal voltage is 1.5 V or more.

POSSI BLE Short to power supply in the wiring harness or HO2S


CAUSE
PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair order,
recorded? then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired, go to


and/or on-line repair information the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

VI SUALLY I N SPECT H O2 S W I RI N G H ARN ESS


3 Yes Repair if necessary. Go to Step 8.
N OTE:

Disconnect the HO2S wiring No Go to the next step.


harness connector. Only the
suspect HO2S needs to be
diagnosed.

Switch the ignition to off.

Disconnect the suspect HO2S


connector.

Visually inspect the HO2S wiring


harness.

Check the
connector (both
halves) for
contamination

Make sure the


connector pins
are fully seated

Is a concern present?

4 I N SPECT W H ETH ER H O2 S Yes Go to the next step.


SI GN AL LEVEL I S TOO H I GH

Connect the suspect HO2S No Go to Step 6.


connector.

Switch the ignition to ON (Engine


running)

Access and monitor the following


HO2S signal PID.

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P0138:00:
O2S12

P0158:00:
O2S22

Is the voltage less than 1.1 V?

5 PERFORM TH OROUGH W I GGLE Yes Repair if necessary. Go to Step 8.


TEST ON H O2 S W I RI N G
H ARN ESS
No Perform the “INTERMITTENT CONCERN
Switch the ignition to off. TROUBLESHOOTING”. Then go to the next step.

Switch the ignition to ON (Engine


off)

Access and monitor the suspect


HO2S signal PID on Step 4.

Perform a thorough wiggle test on


the suspect HO2S wiring harness.

Does the voltage change during


the wiggle test?

6 I N SPECT H O2 S SI GN AL FOR Yes Replace the suspect HO2S.


SH ORT TO POW ER SUPPLY
I N SI D E SEN SOR (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Switch the ignition to off.
Then go to Step 8.
Disconnect suspect HO2S
connector.
No Go to the next step.
Start the engine and run it at idle.

Access and monitor the HO2S


signal PID at Step 4.

Is the voltage less than 1.1 V?

7 I N SPECT H O2 S CI RCUI T FOR Yes Repair or replace suspected part, then go to the
SH ORT TO POW ER SUPPLY I N next step.
W I RI N G H ARN ESS

Suspect HO2S connector is No Go to the next step.


disconnected.
(The system is operating correctly at this time. The
Switch the ignition to off. concern may have been caused by a loose or
corroded connector.)
Disconnect the PCM connector.

Switch the ignition to ON (Engine


off)

Measure the voltage between


suspect HO2S terminal B and
body ground.

Is any voltage present?

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8 VERI FY TROUBLESH OOTI N G Yes Repeat the inspection from Step 1.
OF D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0
H AS BEEN COM PLETED If the malfunction recurs, replace
the PCM.
Verify that all disconnected
connectors are reconnected. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Switch the ignition to ON (Engine
off). Go to the next step.

Clear the DTC from the PCM


memory using the M-MDS. No Go to the next step.

Perform the KOEO or KOER self-


test.

(See KOEO/ KOER SELF TEST [ M ZI


3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

9 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0137:00 P0137:00: HO2S (RH) circuit low voltage

DTC P0157:00: HO2S (LH) circuit low voltage


P0157:00

P0137:00 indicates that HO2S (RH) circuit low voltage

P0157:00 indicates that HO2S (LH) circuit low voltage


D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the
circuit used to determine the oxygen content in the exhaust gas.

P0137:00: Open circuit in wiring harness between PCM terminal 3Z and HO2S(RH)
terminal B

P0157:00: Open circuit in wiring harness between PCM terminal 3AB and HO2S(LH)
terminal B

P0137:00: Open circuit in wiring harness between PCM terminal 2G and HO2S(RH)
terminal D

P0157:00: Open circuit in wiring harness between PCM terminal 2G and HO2S(LH)
terminal D

POSSI BLE P0137:00: Short to ground in wiring harness between PCM 3Z and HO2S(RH)
CAUSE terminal B

P0157:00: Short to ground in wiring harness between PCM 3AB and HO2S(LH)
terminal B

P0137:00: Short to power supply in wiring harness between PCM 3Z and HO2S(RH)
terminal B

P0157:00: Short to power supply in wiring harness between PCM 3AB and
HO2S(LH) terminal B

Damaged HO2S sensor

PCM malfunction

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cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been


No Record FREEZE FRAME DATA on the repair order,
recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired, go
availability. to the next step.

Is any related Service Bulletins


available? No Go to the next step.

VI SUALLY I N SPECT H O2 S AN D PCM W I RI N G


3 H ARN ESS Yes Repair if necessary. Go to Step 8.

N OTE:
No Go to the next step.
Disconnect the HO2S wiring harness
connector. Only the suspect HO2S
needs to be diagnosed.

Switch the ignition to off.

Disconnect the suspect HO2S and


PCM connectors.

Visually inspect the HO2S wiring


harness.

Check the connector


(both halves) for
contamination

Make sure the


connector pins are
fully seated

Is a concern present?

CH ECK H O2 S CI RCUI T( S) FOR OPEN I N


4 H ARN ESS Yes Go to the next step.

N OTE:
No Repair for open circuit, then go to Step 8.
Diagnose the suspect sensor
indicated by the DTC.

Verify the harness pins are in the


correct location.

HO2S and PCM connectors are


disconnected.

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Switch the ignition to off.

Measure the resistance between:

For D TC
P0 1 3 7 :0 0 :

PCM terminal 3Z
(wiring harness-
side) and HO2S
(RH) terminal B
(wiring harness-
side)

PCM terminal 2G
(wiring harness-
side) and HO2S
(RH) terminal D
(wiring harness-
side)

For D TC
P0 1 5 7 :0 0 :

PCM terminal 3AB


(wiring harness-
side) and HO2S
(LH) terminal B
(wiring harness-
side)

PCM terminal 2G
(wiring harness-
side) and HO2S
(LH) terminal D
(wiring harness-
side)

Is the resistance less than 5 ohm?

CH ECK H O2 S CI RCUI T FOR SH ORT TO GROUN D


5 Yes Go to the next step.
HO2S and PCM connectors are
disconnected.
No Repair for short circuit, then go to Step 8.
Measure the resistance between:

Suspect HO2S
terminal B and D
(wiring harness-
side)

Suspect HO2S
terminal B (wiring
harness-side) and
body ground

Is the resistance greater than 10


kilohms?

CH ECK H O2 S CI RCUI T FOR SH ORT TO POW ER


6 SUPPLY I N W I RI N G H ARN ESS Yes Repair for short circuit, then go to Step 8.

cardiagn.com
HO2S and PCM connectors are
disconnected. No Go to the next step.

Switch the ignition to ON (engine


off).

Measure the voltage between


suspect HO2S terminal B (wiring
harness-side) and ground.

Is any voltage present?

CH ECK H O2 S CI RCUI T CON TI N UI TY


7 Yes Replace the HO2S, then go to the next step.
N OTE:
(See H EATED OXYGEN SEN SOR ( H O2 S)
HO2S is displayed as HO2S on the REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
scan tool.

HO2S connector is disconnected. No Go to the next step.

Switch the ignition to off. (The system is operating normal at this time. The
concern may have been caused by a loose or
Connect the PCM connector. corroded connector.)

Connect a 5 A fused jumper wire


between suspect HO2S harness-side
connector terminal B and C.

Start the engine and run it at idle.

Access the PCM and monitor the


suspect HO2S signal PID (VOLT).

Is the voltage greater than 1 V?

VERI FY TROUBLESH OOTI N G OF D TC P0 1 3 7 :0 0 ,


8 P0 1 5 7 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected If the malfunction recurs,


connectors are reconnected. replace the PCM.

Switch the ignition to ON (Engine (See PCM


off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0137:00 P0137:00: HO2S (RH) circuit low voltage

DTC P0157:00: HO2S (LH) circuit low voltage


P0157:00

P0137:00 indicates that HO2S (RH) circuit low voltage

P0157:00 indicates that HO2S (LH) circuit low voltage


D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the
circuit used to determine the oxygen content in the exhaust gas.

P0137:00: Open circuit in wiring harness between PCM terminal 3Z and HO2S(RH)
terminal B

P0157:00: Open circuit in wiring harness between PCM terminal 3AB and HO2S(LH)
terminal B

P0137:00: Open circuit in wiring harness between PCM terminal 2G and HO2S(RH)
terminal D

P0157:00: Open circuit in wiring harness between PCM terminal 2G and HO2S(LH)
terminal D

POSSI BLE P0137:00: Short to ground in wiring harness between PCM 3Z and HO2S(RH)
CAUSE terminal B

P0157:00: Short to ground in wiring harness between PCM 3AB and HO2S(LH)
terminal B

P0137:00: Short to power supply in wiring harness between PCM 3Z and HO2S(RH)
terminal B

P0157:00: Short to power supply in wiring harness between PCM 3AB and
HO2S(LH) terminal B

Damaged HO2S sensor

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been


No Record FREEZE FRAME DATA on the repair order,
recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired, go
availability. to the next step.

Is any related Service Bulletins


available? No Go to the next step.

VI SUALLY I N SPECT H O2 S AN D PCM W I RI N G


3 H ARN ESS Yes Repair if necessary. Go to Step 8.

N OTE:
No Go to the next step.
Disconnect the HO2S wiring harness
connector. Only the suspect HO2S
needs to be diagnosed.

Switch the ignition to off.

Disconnect the suspect HO2S and


PCM connectors.

Visually inspect the HO2S wiring


harness.

Check the connector


(both halves) for
contamination

Make sure the


connector pins are
fully seated

Is a concern present?

CH ECK H O2 S CI RCUI T( S) FOR OPEN I N


4 H ARN ESS Yes Go to the next step.

N OTE:
No Repair for open circuit, then go to Step 8.
Diagnose the suspect sensor
indicated by the DTC.

Verify the harness pins are in the


correct location.

HO2S and PCM connectors are


disconnected.

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Switch the ignition to off.

Measure the resistance between:

For D TC
P0 1 3 7 :0 0 :

PCM terminal 3Z
(wiring harness-
side) and HO2S
(RH) terminal B
(wiring harness-
side)

PCM terminal 2G
(wiring harness-
side) and HO2S
(RH) terminal D
(wiring harness-
side)

For D TC
P0 1 5 7 :0 0 :

PCM terminal 3AB


(wiring harness-
side) and HO2S
(LH) terminal B
(wiring harness-
side)

PCM terminal 2G
(wiring harness-
side) and HO2S
(LH) terminal D
(wiring harness-
side)

Is the resistance less than 5 ohm?

CH ECK H O2 S CI RCUI T FOR SH ORT TO GROUN D


5 Yes Go to the next step.
HO2S and PCM connectors are
disconnected.
No Repair for short circuit, then go to Step 8.
Measure the resistance between:

Suspect HO2S
terminal B and D
(wiring harness-
side)

Suspect HO2S
terminal B (wiring
harness-side) and
body ground

Is the resistance greater than 10


kilohms?

CH ECK H O2 S CI RCUI T FOR SH ORT TO POW ER


6 SUPPLY I N W I RI N G H ARN ESS Yes Repair for short circuit, then go to Step 8.

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HO2S and PCM connectors are
disconnected. No Go to the next step.

Switch the ignition to ON (engine


off).

Measure the voltage between


suspect HO2S terminal B (wiring
harness-side) and ground.

Is any voltage present?

CH ECK H O2 S CI RCUI T CON TI N UI TY


7 Yes Replace the HO2S, then go to the next step.
N OTE:
(See H EATED OXYGEN SEN SOR ( H O2 S)
HO2S is displayed as HO2S on the REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
scan tool.

HO2S connector is disconnected. No Go to the next step.

Switch the ignition to off. (The system is operating normal at this time. The
concern may have been caused by a loose or
Connect the PCM connector. corroded connector.)

Connect a 5 A fused jumper wire


between suspect HO2S harness-side
connector terminal B and C.

Start the engine and run it at idle.

Access the PCM and monitor the


suspect HO2S signal PID (VOLT).

Is the voltage greater than 1 V?

VERI FY TROUBLESH OOTI N G OF D TC P0 1 3 7 :0 0 ,


8 P0 1 5 7 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected If the malfunction recurs,


connectors are reconnected. replace the PCM.

Switch the ignition to ON (Engine (See PCM


off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 1 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0217:00 Engine coolant over temperature condition

D ETECTI ON Indicates an engine overheat condition was detected by the engine


CON D I TI ON temperature sensor (CHT or ECT depending how the vehicle is equipped).

Engine cooling system concerns

CHT sensor malfunction


POSSI BLE
Low engine coolant level
CAUSE
Base engine concerns

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

I N SPECT COOLI N G SYSTEM


3 Yes Go to the next step.
W ARN I N G:

Never remove the cooling system cap or No Inspect for a loss of engine coolant.
loosen the radiator drain plug while the Repair if necessary.
engine is running, or when the engine
(See EN GI N E COOLAN T LEVEL I N SPECTI ON
and radiator are hot. Scalding engine
cardiagn.com
[ M ZI 3 .7 V6 ] .)
coolant and steam may shoot out and
cause serious injury. It may also Go to Step 11.
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you’re sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and then remove it.

Is the engine coolant fill level correct?

I N SPECT CH T SEN SOR


4 Yes Replace the CHT sensor, then go to Step
Inspect the CHT sensor. 11.

(See CYLI N D ER H EAD TEM PERATURE (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7 ( CH T) SEN SOR REM OVAL/ I N STALLATI ON
V6 ] .) [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

CH ECK FOR OPEN I N H ARN ESS


5 Yes Go to the next step.
Switch the ignition to off.

Disconnect the CHT sensor and PCM No Repair for open circuit, then go to Step
connectors. 11.

Measure the resistance between:

CHT sensor terminal A


(wiring harness-side)
and PCM terminal 2AV
(wiring harness-side)

CHT sensor terminal B


(wiring harness-side)
and PCM terminal 2G
(wiring harness-side)

Is the resistance less than 5 ohm?

CH ECK FOR SH ORT BETW EEN CI RCUI TS I N


6 H ARN ESS Yes Go to the next step.

CHT sensor and PCM connectors are


disconnected. No Repair for short circuit, then go to Step
11.
Measure the resistance between CHT
sensor terminal A (wiring harness-side)
and following:

Body ground

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PCM terminal 2G
(wiring harness-side)

Is the resistance greater than 10


kilohms?

CH ECK FOR SH ORT TO VOLTAGE I N H ARN ESS


7 Yes Repair for short circuit, then go to Step
Switch the ignition to ON (engine off). 11.

Measure the voltage between CHT


sensor terminal A (wiring harness-side) No Go to the next step.
and body ground.

Is there any voltage?

I N TERM I TTEN T CH ECK


8 Yes Repair wiring harness and/or connector
Switch the ignition to off. as necessary or replace the CHT sensor,
then go to Step 11.
Reconnect all disconnected connectors.
(See CYLI N D ER H EAD TEM PERATURE
Switch the ignition to ON (engine off). ( CH T) SEN SOR REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the ECT
(VOLT) PID.
No Go to the next step.
While observing the PID, wiggle, shake,
and bend small sections of the wiring
harness while working from the sensor
to the PCM.

Lightly tap on the ECT sensor and


wiggle the harness and connector to
simulate road shock.

Does the ECT PID reading change?

CH ECK EN GI N E COOLAN T TEM PERATURE AN D


9 AM BI EN T AI R TEM PERATURE CORRELATI ON Yes Go to the next step.

N OTE:
No Replace the CHT sensor, then go to Step
Check temperature values while engine 11.
is at ambient temperature, cold soak
the engine for a minimum of 8 hours if (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR REM OVAL/ I N STALLATI ON
necessary. Make sure the vehicle has
[ M ZI 3 .7 V6 ] .)
not been in direct sun light.

Switch the ignition to ON (engine off).

Access the PCM and monitor the ECT


PID.

Access the PCM and monitor the IAT


PID.

Are the temperature readings within 18


°C {32 °F} of each other?

CH ECK ECT CI RCUI T VOLTAGE CYCLI N G I N TEGRI TY


10 Yes Replace the CHT sensor, then go to the
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Switch the ignition to off. next step.

Disconnect the CHT sensor connector. (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR REM OVAL/ I N STALLATI ON
Switch the ignition to ON (engine off). [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the ECT


(VOLT) PID. No Go to the next step.

Record the ECT PID value. (The system is operating normal at this
time. The concern may have been
Connect a 5 amp fused jumper wire caused by a loose or corroded
between CHT sensor terminal A and B at connector.)
wiring harness-side connector.

Record the ECT PID value.

Does the ECT PID change from greater


than 3.0 volts to less than 0.20 volt
when the jumper is connected?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 1 7 :0 0 H AS


11 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 1 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0217:00 Engine coolant over temperature condition

D ETECTI ON Indicates an engine overheat condition was detected by the engine


CON D I TI ON temperature sensor (CHT or ECT depending how the vehicle is equipped).

Engine cooling system concerns

CHT sensor malfunction


POSSI BLE
Low engine coolant level
CAUSE
Base engine concerns

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Go to the next step.

I N SPECT COOLI N G SYSTEM


3 Yes Go to the next step.
W ARN I N G:

Never remove the cooling system cap or No Inspect for a loss of engine coolant.
loosen the radiator drain plug while the Repair if necessary.
engine is running, or when the engine
(See EN GI N E COOLAN T LEVEL I N SPECTI ON
and radiator are hot. Scalding engine
cardiagn.com
[ M ZI 3 .7 V6 ] .)
coolant and steam may shoot out and
cause serious injury. It may also Go to Step 11.
damage the engine and cooling system.

Turn off the engine and wait until it is


cool. Even then, be very careful when
removing the cap. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop. Step
back while the pressure escapes.

When you’re sure all the pressure is


gone, press down on the cap using the
cloth, turn it, and then remove it.

Is the engine coolant fill level correct?

I N SPECT CH T SEN SOR


4 Yes Replace the CHT sensor, then go to Step
Inspect the CHT sensor. 11.

(See CYLI N D ER H EAD TEM PERATURE (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR I N SPECTI ON [ M ZI 3 .7 ( CH T) SEN SOR REM OVAL/ I N STALLATI ON
V6 ] .) [ M ZI 3 .7 V6 ] .)

Is there any malfunction?


No Go to the next step.

CH ECK FOR OPEN I N H ARN ESS


5 Yes Go to the next step.
Switch the ignition to off.

Disconnect the CHT sensor and PCM No Repair for open circuit, then go to Step
connectors. 11.

Measure the resistance between:

CHT sensor terminal A


(wiring harness-side)
and PCM terminal 2AV
(wiring harness-side)

CHT sensor terminal B


(wiring harness-side)
and PCM terminal 2G
(wiring harness-side)

Is the resistance less than 5 ohm?

CH ECK FOR SH ORT BETW EEN CI RCUI TS I N


6 H ARN ESS Yes Go to the next step.

CHT sensor and PCM connectors are


disconnected. No Repair for short circuit, then go to Step
11.
Measure the resistance between CHT
sensor terminal A (wiring harness-side)
and following:

Body ground

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PCM terminal 2G
(wiring harness-side)

Is the resistance greater than 10


kilohms?

CH ECK FOR SH ORT TO VOLTAGE I N H ARN ESS


7 Yes Repair for short circuit, then go to Step
Switch the ignition to ON (engine off). 11.

Measure the voltage between CHT


sensor terminal A (wiring harness-side) No Go to the next step.
and body ground.

Is there any voltage?

I N TERM I TTEN T CH ECK


8 Yes Repair wiring harness and/or connector
Switch the ignition to off. as necessary or replace the CHT sensor,
then go to Step 11.
Reconnect all disconnected connectors.
(See CYLI N D ER H EAD TEM PERATURE
Switch the ignition to ON (engine off). ( CH T) SEN SOR REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Access the PCM and monitor the ECT
(VOLT) PID.
No Go to the next step.
While observing the PID, wiggle, shake,
and bend small sections of the wiring
harness while working from the sensor
to the PCM.

Lightly tap on the ECT sensor and


wiggle the harness and connector to
simulate road shock.

Does the ECT PID reading change?

CH ECK EN GI N E COOLAN T TEM PERATURE AN D


9 AM BI EN T AI R TEM PERATURE CORRELATI ON Yes Go to the next step.

N OTE:
No Replace the CHT sensor, then go to Step
Check temperature values while engine 11.
is at ambient temperature, cold soak
the engine for a minimum of 8 hours if (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR REM OVAL/ I N STALLATI ON
necessary. Make sure the vehicle has
[ M ZI 3 .7 V6 ] .)
not been in direct sun light.

Switch the ignition to ON (engine off).

Access the PCM and monitor the ECT


PID.

Access the PCM and monitor the IAT


PID.

Are the temperature readings within 18


°C {32 °F} of each other?

CH ECK ECT CI RCUI T VOLTAGE CYCLI N G I N TEGRI TY


10 Yes Replace the CHT sensor, then go to the
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Switch the ignition to off. next step.

Disconnect the CHT sensor connector. (See CYLI N D ER H EAD TEM PERATURE
( CH T) SEN SOR REM OVAL/ I N STALLATI ON
Switch the ignition to ON (engine off). [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the ECT


(VOLT) PID. No Go to the next step.

Record the ECT PID value. (The system is operating normal at this
time. The concern may have been
Connect a 5 amp fused jumper wire caused by a loose or corroded
between CHT sensor terminal A and B at connector.)
wiring harness-side connector.

Record the ECT PID value.

Does the ECT PID change from greater


than 3.0 volts to less than 0.20 volt
when the jumper is connected?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 1 7 :0 0 H AS


11 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction


are reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump primary circuit
P0230:00

The powertrain control module (PCM) monitors the fuel pump (FP) circuit output from the
PCM. The test fails when the FP output is commanded ON (grounded) and excessive
D ETECTI ON
current draw is detected on the FP circuit. The test also fails when the FP output is
CON D I TI ON
commanded OFF and voltage is not detected on the FP circuit. The PCM expects to detect
VPWR voltage coming through the fuel pump relay coil to the FP circuit.

Open circuit in wiring harness between ignition switch (IG1) *1/relay block (IG1 relay) *2
and fuel pump relay terminal A

Short to ground in wiring harness between fuel pump relay terminal E and PCM terminal
1BI
POSSI BLE Short to power supply in wiring harness between fuel pump relay terminal E and PCM
CAUSE terminal 1BI

Open circuit in wiring harness between fuel pump relay terminal E and PCM terminal 1BI

Damaged fuel pump relay

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
*2
Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on- available Service Bulletins.
line repair information availability.
If the vehicle is not repaired, go
Is any related Service Bulletins available? to the next step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC troubleshooting
Switch the ignition to off, then to the ON procedures.
(Engine off).
(See D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ] .)
Verify related PENDING CODE or stored
DTCs.
No Go to the next step.
Is the DTC P0685:00 present?

VERI FY W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


4 RELAY CON TROL CI RCUI T OR ELSEW H ERE Yes Go to the next step.

Switch the ignition to off, then to the ON


(Engine off). No Go to Step 14.

Verify related PENDING CODE or stored


DTCs.

Are DTCs P0230:00, P0231:00, or P0232:00


present?

CH ECK VPW R VOLTAGE TO FUEL PUM P RELAY


5 Yes Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between fuel pump No Repair for open circuit, then go to Step 15.
relay terminal A (wiring harness-side) and
body ground.

Is the voltage greater than 10 V?

CH ECK TH E FUEL PUM P RELAY


6 Yes Go to the next step.
Inspect the fuel pump relay.

(See RELAY I N SPECTI ON .) No Replace the fuel pump relay, then go to Step 15.

Is the fuel pump relay normal?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY I N H ARN ESS Yes Go to the next step.

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Fuel pump relay is removed.
No Repair for short circuit, then go to Step 15.
Switch the ignition to off.

Disconnect the PCM connector.

Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1BI (wiring harness-side) and body ground.

Is the voltage less than 1 V?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR SH ORT TO


8 GROUN D I N H ARN ESS Yes Go to the next step.

Fuel pump relay is removed.


No Repair for short circuit, then go to Step 15.
PCM connector is disconnected.

Switch the ignition to off.

Measure the resistance between PCM


terminal 1BI (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR OPEN I N


9 H ARN ESS Yes Go to the next step.

Fuel pump relay is removed.


No Repair for open circuit, then go to Step 15.
PCM connector is disconnected.

Measure the resistance between PCM


terminal 1BI (wiring harness-side) and fuel
pump relay terminal E (wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FOR FUEL PUM P RELAY CI RCUI T PROBLEM ALSO


10 PRESEN T Yes Go to the next step.

Perform the KOER self-test.


No Go to Step 15.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
(The system is operating normal at this time.
Are DTCs P0231:00 or P0232:00 present? The concern may have been caused by a loose
or corroded connector.)

CH ECK FP PRI M ARY CI RCUI T I N SI D E PCM


11 Yes Go to Step 15.
Fuel pump relay is removed.
(The system is operating normal at this time.
PCM connector is disconnected. The concern may have been caused by a loose
or corroded connector.)
Switch the ignition to off.

Reconnect all disconnected connectors. No Go to the next step.

Reinstall the fuel pump relay.

Switch the ignition to ON (engine off).

Access the PCM and monitor the FP PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7


V6 ] .)

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Is the PID state properly?

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

CH ECK FUEL PUM P PRI M ARY CI RCUI T I N SI D E PCM


12 W H I LE CRAN KI N G EN GI N E Yes Go to Step 15.

Access the PCM and monitor the FP PID. (The system is operating normal at this time.
The concern may have been caused by a loose
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 or corroded connector.)
V6 ] .)

While observing the PID, crank the engine No The fuel pump primary circuit is normal in the
harness and PCM.
Does the PID display indicate a concern
during crank? Go to the next step.

VERI FY FUEL PUM P RELAY SECON D ARY CI RCUI T LOW


13 CON CERN ALSO PRESEN T Yes Go to the appropriate DTC troubleshooting
procedures.
Perform the KOEO self-test.
(See D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ] .)
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is DTC P0231:00 present? No Go to Step 15.

(The system is operating normal at this time.


The concern may have been caused by a loose
or corroded connector.)

CH ECK FUEL PUM P RELAY PRI M ARY CI RCUI TS


14 Yes Isolate the concern and repair if necessary.
N OTE:
Go to the next step.
The PID indicates YES when a concern is
present.
No Go to the next step.
Switch the ignition to ON (engine off).
(The system is operating normal at this time.
Wait for 5 seconds. The concern may have been caused by a loose
or corroded connector.)
Access the PCM and monitor the FP PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7


V6 ] .)

Observe the FP PID for an indication of a


concern while carrying out the following:

Shake, wiggle, and bend the


FP circuit between the PCM
and the FP relay

Shake, wiggle, and bend the


VPWR circuit between the
electronic engine control
power relay and the FP relay

Lightly tap on the FP relay


to simulate road shock

Switch the ignition to off.

Visually inspect the PCM connector and wires


as far back as the main loom for damage.

Visually inspect the fuel pump relay


connector and wires as far back as the main
loom for damage.

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Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 0 :0 0 H AS


15 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs,


reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM memory using 3 .7 V6 ] .)
the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump primary circuit
P0230:00

The powertrain control module (PCM) monitors the fuel pump (FP) circuit output from the
PCM. The test fails when the FP output is commanded ON (grounded) and excessive
D ETECTI ON
current draw is detected on the FP circuit. The test also fails when the FP output is
CON D I TI ON
commanded OFF and voltage is not detected on the FP circuit. The PCM expects to detect
VPWR voltage coming through the fuel pump relay coil to the FP circuit.

Open circuit in wiring harness between ignition switch (IG1) *1/relay block (IG1 relay) *2
and fuel pump relay terminal A

Short to ground in wiring harness between fuel pump relay terminal E and PCM terminal
1BI
POSSI BLE Short to power supply in wiring harness between fuel pump relay terminal E and PCM
CAUSE terminal 1BI

Open circuit in wiring harness between fuel pump relay terminal E and PCM terminal 1BI

Damaged fuel pump relay

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on- available Service Bulletins.
line repair information availability.
If the vehicle is not repaired, go
Is any related Service Bulletins available? to the next step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCs


3 Yes Go to the appropriate DTC troubleshooting
Switch the ignition to off, then to the ON procedures.
(Engine off).
(See D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ] .)
Verify related PENDING CODE or stored
DTCs.
No Go to the next step.
Is the DTC P0685:00 present?

VERI FY W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


4 RELAY CON TROL CI RCUI T OR ELSEW H ERE Yes Go to the next step.

Switch the ignition to off, then to the ON


(Engine off). No Go to Step 14.

Verify related PENDING CODE or stored


DTCs.

Are DTCs P0230:00, P0231:00, or P0232:00


present?

CH ECK VPW R VOLTAGE TO FUEL PUM P RELAY


5 Yes Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between fuel pump No Repair for open circuit, then go to Step 15.
relay terminal A (wiring harness-side) and
body ground.

Is the voltage greater than 10 V?

CH ECK TH E FUEL PUM P RELAY


6 Yes Go to the next step.
Inspect the fuel pump relay.

(See RELAY I N SPECTI ON .) No Replace the fuel pump relay, then go to Step 15.

Is the fuel pump relay normal?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY I N H ARN ESS Yes Go to the next step.

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Fuel pump relay is removed.
No Repair for short circuit, then go to Step 15.
Switch the ignition to off.

Disconnect the PCM connector.

Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1BI (wiring harness-side) and body ground.

Is the voltage less than 1 V?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR SH ORT TO


8 GROUN D I N H ARN ESS Yes Go to the next step.

Fuel pump relay is removed.


No Repair for short circuit, then go to Step 15.
PCM connector is disconnected.

Switch the ignition to off.

Measure the resistance between PCM


terminal 1BI (wiring harness-side) and body
ground.

Is the resistance greater than 10 kilohms?

CH ECK FUEL PUM P CON TROL CI RCUI T FOR OPEN I N


9 H ARN ESS Yes Go to the next step.

Fuel pump relay is removed.


No Repair for open circuit, then go to Step 15.
PCM connector is disconnected.

Measure the resistance between PCM


terminal 1BI (wiring harness-side) and fuel
pump relay terminal E (wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FOR FUEL PUM P RELAY CI RCUI T PROBLEM ALSO


10 PRESEN T Yes Go to the next step.

Perform the KOER self-test.


No Go to Step 15.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
(The system is operating normal at this time.
Are DTCs P0231:00 or P0232:00 present? The concern may have been caused by a loose
or corroded connector.)

CH ECK FP PRI M ARY CI RCUI T I N SI D E PCM


11 Yes Go to Step 15.
Fuel pump relay is removed.
(The system is operating normal at this time.
PCM connector is disconnected. The concern may have been caused by a loose
or corroded connector.)
Switch the ignition to off.

Reconnect all disconnected connectors. No Go to the next step.

Reinstall the fuel pump relay.

Switch the ignition to ON (engine off).

Access the PCM and monitor the FP PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7


V6 ] .)

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Is the PID state properly?

(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

CH ECK FUEL PUM P PRI M ARY CI RCUI T I N SI D E PCM


12 W H I LE CRAN KI N G EN GI N E Yes Go to Step 15.

Access the PCM and monitor the FP PID. (The system is operating normal at this time.
The concern may have been caused by a loose
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 or corroded connector.)
V6 ] .)

While observing the PID, crank the engine No The fuel pump primary circuit is normal in the
harness and PCM.
Does the PID display indicate a concern
during crank? Go to the next step.

VERI FY FUEL PUM P RELAY SECON D ARY CI RCUI T LOW


13 CON CERN ALSO PRESEN T Yes Go to the appropriate DTC troubleshooting
procedures.
Perform the KOEO self-test.
(See D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ] .)
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is DTC P0231:00 present? No Go to Step 15.

(The system is operating normal at this time.


The concern may have been caused by a loose
or corroded connector.)

CH ECK FUEL PUM P RELAY PRI M ARY CI RCUI TS


14 Yes Isolate the concern and repair if necessary.
N OTE:
Go to the next step.
The PID indicates YES when a concern is
present.
No Go to the next step.
Switch the ignition to ON (engine off).
(The system is operating normal at this time.
Wait for 5 seconds. The concern may have been caused by a loose
or corroded connector.)
Access the PCM and monitor the FP PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7


V6 ] .)

Observe the FP PID for an indication of a


concern while carrying out the following:

Shake, wiggle, and bend the


FP circuit between the PCM
and the FP relay

Shake, wiggle, and bend the


VPWR circuit between the
electronic engine control
power relay and the FP relay

Lightly tap on the FP relay


to simulate road shock

Switch the ignition to off.

Visually inspect the PCM connector and wires


as far back as the main loom for damage.

Visually inspect the fuel pump relay


connector and wires as far back as the main
loom for damage.

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Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 0 :0 0 H AS


15 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs,


reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM memory using 3 .7 V6 ] .)
the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump secondary circuit low
P0231:00

The powertrain control module (PCM) monitors the fuel pump monitor (FPM) circuit. The
D ETECTI ON
test fails if the PCM commands the fuel pump ON and B+ voltage is not detected on the
CON D I TI ON
FPM circuit.

Open B+ circuit to the fuel pump relay terminal D

Open FP PWR circuit between the fuel pump relay terminal C and its connection to the
POSSI BLE PCM terminal 1H
CAUSE
Damaged fuel pump relay

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
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Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related Service Bulletins available?
No Go to the next step.

CH ECK PROBLEM I S CON TI N UI N G


3 Yes Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to Step 11.

Is the DTC P0231:00 present?

CH ECK FOR FUEL PUM P RELAY PRI M ARY CI RCUI T


4 PROBLEM ALSO PRESEN T Yes Go to the appropriate DTC troubleshooting
procedures.
Switch the ignition to off, then to ON
(engine off). (See D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ] .)

Verify related PENDING CODE or stored


DTCs. No Go to the next step.

Is the DTC P0230:00 present?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


5 M ON I TOR CI RCUI T OR FUEL PUM P POW ER SUPPLY Yes Go to the next step.
CI RCUI T
No Go to Step 9.
Start the engine.

Does the engine start?

CH ECK FUEL PUM P M ON I TOR CI RCUI T FOR OPEN I N


6 H ARN ESS Yes Go to the next step.

Switch the ignition to off.


No Repair for open circuit, then go to Step 12.
Remove the fuel pump relay.

Disconnect the PCM connector.

Measure the resistance between PCM


terminal 1H (wiring harness-side) and fuel
pump relay terminal C.

Is the resistance less than 5 ohm?

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I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P
7 M ON I TOR CI RCUI T OR FUEL PUM P RELAY PRI M ARY Yes Go to Step 12.
CI RCUI T
No Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the DTC P0231:00 present?

CH ECK FUEL PUM P M ON I TOR CI RCUI T I N SI D E PCM


8 Yes Unable to duplicate or identify the cause of
Switch the ignition to off. concern at this time.

Reconnect all disconnected connectors. Perform the "INTERMITTENT CONCERN


TROUBLESHOOTING" procedure.
Reinstall the fuel pump relay.
(See I N TERM I TTEN T CON CERN
Switch the ignition to ON (engine off). TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the FPM PID.


No Go to Step 12.
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7
V6 ] .)

Is the PID state OFF?

CH ECK B+ CI RCUI T VOLTAGE TO FUEL PUM P RELAY


9 Yes Go to the next step.
Switch the ignition to off.

Remove the fuel pump relay. No B+ circuit concern is present.

Measure the voltage between fuel pump Inspect the condition of the related fuse/fuse
relay terminal D (wiring harness-side) and links.
body ground
If normal, repair for open
Is the voltage greater than 10 V? circuit.

If the fuse/fuse link is


damaged, inspect the circuit for
a short to ground before
installing a new fuse/fuse link.

Go to Step 12.

CH ECK FUEL PUM P POW ER SUPPLY CI RCUI T FOR OPEN


10 I N H ARN ESS Yes Replace the fuel pump relay, then go to Step 12.

Fuel pump relay is removed.


No Repair for open circuit. (The open is between
Disconnect the fuel pump unit and PCM the splice and the fuel pump relay.)
connectors.
Go to Step 12.
Measure the resistance between fuel pump
relay terminal C and body ground

Is the resistance less than 10 ohms?

CH ECK H ARN ESS


11 Yes Isolate the concern and repair if necessary.
Switch the ignition to off.
Go to the next step.
Remove the fuel pump relay.

Disconnect the PCM connector. No Go to the next step.

Connect a 5 A fused jumper wire between (The system is operating normal at this time.
PCM terminal 1BI (wiring harness-side) and The concern may have been caused by a loose
body ground. or corroded connector.)

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Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1H (wiring harness-side) and body ground.

The fuel pump turns on and the PCM


terminal 1H voltage will be greater than 10
V.

Check for an indication of a concern while


carrying out the following. The voltage
changes suddenly when a concern is
present.

Shake, wiggle, and bend


the B+ supply to the FP
relay

Shake, wiggle, and bend


the fuel pump power supply
circuit between the fuel
pump relay and the PCM
terminal 1H splice

Lightly tap on the fuel pump


relay to simulate road shock

Switch the ignition to off.

Visually inspect the fuel pump relay and its


loom connector for damage and corrosion.

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 1 :0 0 H AS


12 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs,


reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM memory using 3 .7 V6 ] .)
the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump secondary circuit low
P0231:00

The powertrain control module (PCM) monitors the fuel pump monitor (FPM) circuit. The
D ETECTI ON
test fails if the PCM commands the fuel pump ON and B+ voltage is not detected on the
CON D I TI ON
FPM circuit.

Open B+ circuit to the fuel pump relay terminal D

Open FP PWR circuit between the fuel pump relay terminal C and its connection to the
POSSI BLE PCM terminal 1H
CAUSE
Damaged fuel pump relay

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
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Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related Service Bulletins available?
No Go to the next step.

CH ECK PROBLEM I S CON TI N UI N G


3 Yes Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to Step 11.

Is the DTC P0231:00 present?

CH ECK FOR FUEL PUM P RELAY PRI M ARY CI RCUI T


4 PROBLEM ALSO PRESEN T Yes Go to the appropriate DTC troubleshooting
procedures.
Switch the ignition to off, then to ON
(engine off). (See D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ] .)

Verify related PENDING CODE or stored


DTCs. No Go to the next step.

Is the DTC P0230:00 present?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


5 M ON I TOR CI RCUI T OR FUEL PUM P POW ER SUPPLY Yes Go to the next step.
CI RCUI T
No Go to Step 9.
Start the engine.

Does the engine start?

CH ECK FUEL PUM P M ON I TOR CI RCUI T FOR OPEN I N


6 H ARN ESS Yes Go to the next step.

Switch the ignition to off.


No Repair for open circuit, then go to Step 12.
Remove the fuel pump relay.

Disconnect the PCM connector.

Measure the resistance between PCM


terminal 1H (wiring harness-side) and fuel
pump relay terminal C.

Is the resistance less than 5 ohm?

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I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P
7 M ON I TOR CI RCUI T OR FUEL PUM P RELAY PRI M ARY Yes Go to Step 12.
CI RCUI T
No Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the DTC P0231:00 present?

CH ECK FUEL PUM P M ON I TOR CI RCUI T I N SI D E PCM


8 Yes Unable to duplicate or identify the cause of
Switch the ignition to off. concern at this time.

Reconnect all disconnected connectors. Perform the "INTERMITTENT CONCERN


TROUBLESHOOTING" procedure.
Reinstall the fuel pump relay.
(See I N TERM I TTEN T CON CERN
Switch the ignition to ON (engine off). TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the FPM PID.


No Go to Step 12.
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7
V6 ] .)

Is the PID state OFF?

CH ECK B+ CI RCUI T VOLTAGE TO FUEL PUM P RELAY


9 Yes Go to the next step.
Switch the ignition to off.

Remove the fuel pump relay. No B+ circuit concern is present.

Measure the voltage between fuel pump Inspect the condition of the related fuse/fuse
relay terminal D (wiring harness-side) and links.
body ground
If normal, repair for open
Is the voltage greater than 10 V? circuit.

If the fuse/fuse link is


damaged, inspect the circuit for
a short to ground before
installing a new fuse/fuse link.

Go to Step 12.

CH ECK FUEL PUM P POW ER SUPPLY CI RCUI T FOR OPEN


10 I N H ARN ESS Yes Replace the fuel pump relay, then go to Step 12.

Fuel pump relay is removed.


No Repair for open circuit. (The open is between
Disconnect the fuel pump unit and PCM the splice and the fuel pump relay.)
connectors.
Go to Step 12.
Measure the resistance between fuel pump
relay terminal C and body ground

Is the resistance less than 10 ohms?

CH ECK H ARN ESS


11 Yes Isolate the concern and repair if necessary.
Switch the ignition to off.
Go to the next step.
Remove the fuel pump relay.

Disconnect the PCM connector. No Go to the next step.

Connect a 5 A fused jumper wire between (The system is operating normal at this time.
PCM terminal 1BI (wiring harness-side) and The concern may have been caused by a loose
body ground. or corroded connector.)

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Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1H (wiring harness-side) and body ground.

The fuel pump turns on and the PCM


terminal 1H voltage will be greater than 10
V.

Check for an indication of a concern while


carrying out the following. The voltage
changes suddenly when a concern is
present.

Shake, wiggle, and bend


the B+ supply to the FP
relay

Shake, wiggle, and bend


the fuel pump power supply
circuit between the fuel
pump relay and the PCM
terminal 1H splice

Lightly tap on the fuel pump


relay to simulate road shock

Switch the ignition to off.

Visually inspect the fuel pump relay and its


loom connector for damage and corrosion.

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 1 :0 0 H AS


12 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs,


reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM memory using 3 .7 V6 ] .)
the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump secondary circuit high
P0232:00

The powertrain control module (PCM) monitors the fuel pump monitor (FPM) circuit. This
test fails when the PCM detects voltage on the FPM circuit while the fuel pump is
D ETECTI ON commanded OFF. The FPM circuit is wired to a pull-up voltage inside the PCM. The FPM
CON D I TI ON circuit goes high if, with the ignition ON, engine OFF and the fuel pump commanded OFF,
the FPM/FP PWR circuit loses its path to ground through the fuel pump. The FPM circuit
also goes high if the FPM/FP PWR circuit is short to voltage.

Open circuit between the fuel pump and the fuel pump monitor connection to the fuel
pump power supply circuit

Intermittent fuel pump ground

Fuel pump electrically open


POSSI BLE
Fuel pump secondary circuits short to voltage
CAUSE
Fuel pump relay contacts always closed

Open fuel pump monitor circuit between the PCM and the connection to the fuel pump
power supply circuit

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
*2
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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair the available Service Bulletins.
information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

No Go to the next step.

CH ECK PROBLEM I S CON TI N UI N G


3 Yes Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to Step 13.

Is the DTC P0232:00 present?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


4 M ON I TOR CI RCUI T OR FUEL PUM P POW ER SUPPLY CI RCUI T Yes Go to the next step.

Start the engine.


No Go to Step 10.
Does the engine start?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


5 M ON I TOR CI RCUI T OR FUEL PUM P RELAY Yes Go to Step 7.

Switch the ignition to ON (engine off).


No Go to the next step.
Wait for 5 seconds.

The fuel pump is located above the fuel tank. Listen


for the sound of the fuel pump operating which can
be heard from outside the vehicle.

Is fuel pump off with the ignition ON?

CH ECK FOR FUEL PUM P RELAY CON TACTS ALW AYS CLOSED
6 Yes Replace the fuel pump relay, then go to
Switch the ignition to off. Step 16.

Remove the fuel pump relay.


No Repair for short circuit.
Switch the ignition to ON (engine off).
(The short circuit is between the fuel
Is fuel pump off with the ignition ON? pump power and fuel pump monitor
circuits or in the injector power monitor
circuit.)

Go to Step 16.

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CH ECK FUEL PUM P M ON I TOR CI RCUI T FOR OPEN I N H ARN ESS
7 Yes Go to the next step.
Switch the ignition to off.

Remove the fuel pump relay. No Repair for open circuit, then go to Step
16.
Disconnect the PCM connector.

Measure the resistance between PCM terminal 1H


(wiring harness-side) and fuel pump relay terminal
C.

Is the resistance less than 5 ohm?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


8 M ON I TOR PRI M ARY CI RCUI T Yes Go to Step 16.

Perform the KOEO self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the DTC P0231:00 present?

CH ECK FPM PRI M ARY CI RCUI T I N SI D E PCM


9 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Reconnect all disconnected connectors. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Reinstall the fuel pump relay.
(See I N TERM I TTEN T CON CERN
Switch the ignition to ON (engine off). TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the FPM PID.


No Go to Step 16.
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Is the PID state OFF?

CH ECK FUEL PUM P POW ER SUPPLY CI RCUI T FOR OPEN I N


10 H ARN ESS Yes Go to the next step.

Switch the ignition to off.


No Repair for open circuit, then go to Step
Remove the fuel pump relay. 16.

Disconnect the PCM connector.

Measure the resistance between fuel pump terminal


C (wiring harness-side) and fuel pump terminal B
(wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FUEL PUM P GROUN D CI RCUI T FOR OPEN I N H ARN ESS


11 Yes Go to the next step.
Switch the ignition to off.

Disconnect the fuel pump unit connector. No Repair for open circuit, then go to Step
16.
Measure the resistance between fuel pump terminal
D and body ground.

Is the resistance less than 5 ohm?

CH ECK I N TERN AL RESI STAN CE OF FUEL PUM P


12 Yes Go to Step 16.
Fuel pump unit connector is disconnected.
(The fuel pump circuit is normal in the
Measure the resistance between fuel pump harness and PCM.)

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connector terminal B and D at wiring harness-side
connector.
No Replace the fuel pump unit, then go to
Is the resistance less than 10 ohms? Step 16.

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P PRI M ARY


13 CI RCUI T OR SECON D ARY CI RCUI T Yes Go to Step 15.

Retrieve the DTCs using the M-MDS.


No Go to the next step.
Is the DTC P0230:00 present?

CH ECK FUEL PUM P SECON D ARY CI RCUI TS FOR CON CERN


14 Yes Isolate the concern and repair if
N OTE: necessary.

Be aware that DTC P0232:00 could be set if voltage Go to Step 16.


is supplied to the fuel pump power circuit when the
PCM expects the fuel pump to be off. The fuel pump
prime procedure produces this. No Unable to duplicate or identify the cause
of concern at this time.
The FPM PID turns ON when a concern is present.
Perform the “INTERMITTENT CONCERN
Switch the ignition to ON (engine off). TROUBLESHOOTING” procedure.

Access the PCM and monitor the FPM PID. (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Observe the FPM PID for an indication of a concern


while carrying out the following:

Shake, wiggle, and bend the fuel


pump power supply circuit between
the fuel pump relay and the fuel
pump

Shake, wiggle, and bend the fuel


pump ground

Shake, wiggle, and bend the PCM


terminal 1H and the splice to the
fuel pump power supply circuit

Shake, wiggle, and bend the


injector power supply monitor
circuit between the PCM terminal
1BA and the splice to the fuel pump
power supply circuit

Lightly tap on the fuel pump, and


fuel pump relay to simulate road
shock

Is a concern present?

CH ECK FUEL PUM P RELAY PRI M ARY CI RCUI TS


15 Yes Isolate the concern and repair if
N OTE: necessary.

The PID indicates YES when a concern is present. Go to the next step.

Switch the ignition to ON (engine off).


No Go to the next step.
Wait for 5 seconds.
(The system is operating normal at this
Access the PCM and monitor the FP PID. time. The concern may have been
caused by a loose or corroded
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

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connector.)
Observe the FP PID for an indication of a concern
while carrying out the following:

Shake, wiggle, and bend the fuel


pump relay control circuit between
the PCM terminal 1BI and the fuel
pump relay

Shake, wiggle, and bend the power


supply circuit between the ignition
switch and the fuel pump relay

Lightly tap on the fuel pump relay


to simulate road shock

Switch the ignition to off.

Visually inspect the PCM connector and wires as far


back as the main loom for damage.

Visually inspect the fuel pump relay connector and


wires as far back as the main loom for damage.

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 2 :0 0 H AS BEEN


16 COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction


reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M- [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 3 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
Fuel pump secondary circuit high
P0232:00

The powertrain control module (PCM) monitors the fuel pump monitor (FPM) circuit. This
test fails when the PCM detects voltage on the FPM circuit while the fuel pump is
D ETECTI ON commanded OFF. The FPM circuit is wired to a pull-up voltage inside the PCM. The FPM
CON D I TI ON circuit goes high if, with the ignition ON, engine OFF and the fuel pump commanded OFF,
the FPM/FP PWR circuit loses its path to ground through the fuel pump. The FPM circuit
also goes high if the FPM/FP PWR circuit is short to voltage.

Open circuit between the fuel pump and the fuel pump monitor connection to the fuel
pump power supply circuit

Intermittent fuel pump ground

Fuel pump electrically open


POSSI BLE
Fuel pump secondary circuits short to voltage
CAUSE
Fuel pump relay contacts always closed

Open fuel pump monitor circuit between the PCM and the connection to the fuel pump
power supply circuit

PCM malfunction

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cardiagn.com
*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
*2
Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair the available Service Bulletins.
information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

No Go to the next step.

CH ECK PROBLEM I S CON TI N UI N G


3 Yes Go to the next step.
Perform the KOEO self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to Step 13.

Is the DTC P0232:00 present?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


4 M ON I TOR CI RCUI T OR FUEL PUM P POW ER SUPPLY CI RCUI T Yes Go to the next step.

Start the engine.


No Go to Step 10.
Does the engine start?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


5 M ON I TOR CI RCUI T OR FUEL PUM P RELAY Yes Go to Step 7.

Switch the ignition to ON (engine off).


No Go to the next step.
Wait for 5 seconds.

The fuel pump is located above the fuel tank. Listen


for the sound of the fuel pump operating which can
be heard from outside the vehicle.

Is fuel pump off with the ignition ON?

CH ECK FOR FUEL PUM P RELAY CON TACTS ALW AYS CLOSED
6 Yes Replace the fuel pump relay, then go to
Switch the ignition to off. Step 16.

Remove the fuel pump relay.


No Repair for short circuit.
Switch the ignition to ON (engine off).
(The short circuit is between the fuel
Is fuel pump off with the ignition ON? pump power and fuel pump monitor
circuits or in the injector power monitor
circuit.)

Go to Step 16.

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CH ECK FUEL PUM P M ON I TOR CI RCUI T FOR OPEN I N H ARN ESS
7 Yes Go to the next step.
Switch the ignition to off.

Remove the fuel pump relay. No Repair for open circuit, then go to Step
16.
Disconnect the PCM connector.

Measure the resistance between PCM terminal 1H


(wiring harness-side) and fuel pump relay terminal
C.

Is the resistance less than 5 ohm?

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P


8 M ON I TOR PRI M ARY CI RCUI T Yes Go to Step 16.

Perform the KOEO self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the DTC P0231:00 present?

CH ECK FPM PRI M ARY CI RCUI T I N SI D E PCM


9 Yes Unable to duplicate or identify the cause
Switch the ignition to off. of concern at this time.

Reconnect all disconnected connectors. Perform the “INTERMITTENT CONCERN


TROUBLESHOOTING” procedure.
Reinstall the fuel pump relay.
(See I N TERM I TTEN T CON CERN
Switch the ignition to ON (engine off). TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)

Access the PCM and monitor the FPM PID.


No Go to Step 16.
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Is the PID state OFF?

CH ECK FUEL PUM P POW ER SUPPLY CI RCUI T FOR OPEN I N


10 H ARN ESS Yes Go to the next step.

Switch the ignition to off.


No Repair for open circuit, then go to Step
Remove the fuel pump relay. 16.

Disconnect the PCM connector.

Measure the resistance between fuel pump terminal


C (wiring harness-side) and fuel pump terminal B
(wiring harness-side).

Is the resistance less than 5 ohm?

CH ECK FUEL PUM P GROUN D CI RCUI T FOR OPEN I N H ARN ESS


11 Yes Go to the next step.
Switch the ignition to off.

Disconnect the fuel pump unit connector. No Repair for open circuit, then go to Step
16.
Measure the resistance between fuel pump terminal
D and body ground.

Is the resistance less than 5 ohm?

CH ECK I N TERN AL RESI STAN CE OF FUEL PUM P


12 Yes Go to Step 16.
Fuel pump unit connector is disconnected.
(The fuel pump circuit is normal in the
Measure the resistance between fuel pump harness and PCM.)

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connector terminal B and D at wiring harness-side
connector.
No Replace the fuel pump unit, then go to
Is the resistance less than 10 ohms? Step 16.

I N SPECT W H ETH ER M ALFUN CTI ON I S I N FUEL PUM P PRI M ARY


13 CI RCUI T OR SECON D ARY CI RCUI T Yes Go to Step 15.

Retrieve the DTCs using the M-MDS.


No Go to the next step.
Is the DTC P0230:00 present?

CH ECK FUEL PUM P SECON D ARY CI RCUI TS FOR CON CERN


14 Yes Isolate the concern and repair if
N OTE: necessary.

Be aware that DTC P0232:00 could be set if voltage Go to Step 16.


is supplied to the fuel pump power circuit when the
PCM expects the fuel pump to be off. The fuel pump
prime procedure produces this. No Unable to duplicate or identify the cause
of concern at this time.
The FPM PID turns ON when a concern is present.
Perform the “INTERMITTENT CONCERN
Switch the ignition to ON (engine off). TROUBLESHOOTING” procedure.

Access the PCM and monitor the FPM PID. (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

Observe the FPM PID for an indication of a concern


while carrying out the following:

Shake, wiggle, and bend the fuel


pump power supply circuit between
the fuel pump relay and the fuel
pump

Shake, wiggle, and bend the fuel


pump ground

Shake, wiggle, and bend the PCM


terminal 1H and the splice to the
fuel pump power supply circuit

Shake, wiggle, and bend the


injector power supply monitor
circuit between the PCM terminal
1BA and the splice to the fuel pump
power supply circuit

Lightly tap on the fuel pump, and


fuel pump relay to simulate road
shock

Is a concern present?

CH ECK FUEL PUM P RELAY PRI M ARY CI RCUI TS


15 Yes Isolate the concern and repair if
N OTE: necessary.

The PID indicates YES when a concern is present. Go to the next step.

Switch the ignition to ON (engine off).


No Go to the next step.
Wait for 5 seconds.
(The system is operating normal at this
Access the PCM and monitor the FP PID. time. The concern may have been
caused by a loose or corroded
(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

cardiagn.com
connector.)
Observe the FP PID for an indication of a concern
while carrying out the following:

Shake, wiggle, and bend the fuel


pump relay control circuit between
the PCM terminal 1BI and the fuel
pump relay

Shake, wiggle, and bend the power


supply circuit between the ignition
switch and the fuel pump relay

Lightly tap on the fuel pump relay


to simulate road shock

Switch the ignition to off.

Visually inspect the PCM connector and wires as far


back as the main loom for damage.

Visually inspect the fuel pump relay connector and


wires as far back as the main loom for damage.

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC P0 2 3 2 :0 0 H AS BEEN


16 COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction


reconnected. recurs, replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M- [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 A:0 0 [ M ZI 3 .7 V6 ]

DTC P128A:00 CHT sensor circuit intermittent/erratic

D ETECTI ON Indicates the CHT circuit became intermittently open or short while the engine was
CON D I TI ON running.

CHT sensor connector or terminals malfunction

Short to ground in wiring harness between CHT sensor terminal A and PCM terminal
2AV

PCM connector or terminals malfunction

Short to power supply in wiring harness between CHT sensor terminal A and PCM
terminal 2AV
POSSI BLE CAUSE
Open circuit in wiring harness between the following terminals:

CHT sensor terminal A—PCM terminal 2AV

CHT sensor terminal B—PCM terminal 2G

CHT sensor malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT CH T SEN SOR CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector and/or terminals,
Switch the ignition to off. then go to Step 8.

Disconnect the CHT sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT CH T SEN SOR CI RCUI T FOR SH ORT TO GROUN D


3 Yes If the short to ground circuit could be detected:
CHT sensor connector is disconnected.
Repair or replace the wiring
Inspect for continuity between CHT sensor harness for a possible short to
terminal A (wiring harness-side) and body ground.
ground.
If the short to ground circuit could not be
Is there continuity? detected:

Replace the PCM (short to ground


in the PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZI 3 .7 V6 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the connector and/or terminals,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CH T SEN SOR CON TROL CI RCUI T FOR SH ORT TO


5 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
CHT sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage at the CHT sensor


terminal A (wiring harness-side).

Is there any voltage?

I N SPECT CH T SEN SOR CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
CHT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 8.

Inspect for continuity between the following


terminals (wiring harness-side):

CHT sensor terminal A—PCM


terminal 2AV

CHT sensor terminal B—PCM


terminal 2G

Is there continuity?

I N SPECT CH T SEN SOR


7 Yes Replace the CHT sensor, then go to the next step.
Inspect the CHT sensor.
(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR
(See CYLI N D ER H EAD TEM PERATURE ( CH T) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
Go to the next step.
Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 8 A:0 0 [ M ZI 3 .7 V6 ]

DTC P128A:00 CHT sensor circuit intermittent/erratic

D ETECTI ON Indicates the CHT circuit became intermittently open or short while the engine was
CON D I TI ON running.

CHT sensor connector or terminals malfunction

Short to ground in wiring harness between CHT sensor terminal A and PCM terminal
2AV

PCM connector or terminals malfunction

Short to power supply in wiring harness between CHT sensor terminal A and PCM
terminal 2AV
POSSI BLE CAUSE
Open circuit in wiring harness between the following terminals:

CHT sensor terminal A—PCM terminal 2AV

CHT sensor terminal B—PCM terminal 2G

CHT sensor malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT CH T SEN SOR CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector and/or terminals,
Switch the ignition to off. then go to Step 8.

Disconnect the CHT sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT CH T SEN SOR CI RCUI T FOR SH ORT TO GROUN D


3 Yes If the short to ground circuit could be detected:
CHT sensor connector is disconnected.
Repair or replace the wiring
Inspect for continuity between CHT sensor harness for a possible short to
terminal A (wiring harness-side) and body ground.
ground.
If the short to ground circuit could not be
Is there continuity? detected:

Replace the PCM (short to ground


in the PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZI 3 .7 V6 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the connector and/or terminals,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CH T SEN SOR CON TROL CI RCUI T FOR SH ORT TO


5 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
CHT sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage at the CHT sensor


terminal A (wiring harness-side).

Is there any voltage?

I N SPECT CH T SEN SOR CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
CHT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 8.

Inspect for continuity between the following


terminals (wiring harness-side):

CHT sensor terminal A—PCM


terminal 2AV

CHT sensor terminal B—PCM


terminal 2G

Is there continuity?

I N SPECT CH T SEN SOR


7 Yes Replace the CHT sensor, then go to the next step.
Inspect the CHT sensor.
(See CYLI N D ER H EAD TEM PERATURE ( CH T) SEN SOR
(See CYLI N D ER H EAD TEM PERATURE ( CH T) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

cardiagn.com
VERI FY D TC TROUBLESH OOTI N G COM PLETED
8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)
Go to the next step.
Retrieve the DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 3 7 :0 0 , P2 2 4 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2237:00 P2237:00: A/F sensor (RH) positive current control circuit/open

DTC P2240:00: A/F sensor (LH) positive current control circuit/open


P2240:00

P2237:00 indicates that A/F sensor (RH) positive current control circuit/open

P2240:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

A/F sensor connector or terminals malfunction

Open circuit in wiring harness between the following terminals:

POSSI BLE A/F sensor (RH) terminal G—PCM terminal 2AS


CAUSE
A/F sensor (LH) terminal G—PCM terminal 2AO

Damaged A/F sensor

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according to
Switch the ignition to off. the inspection results, then go to Step 5.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and
pins

Oil or water
contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 SPC CI RCUI T FOR AN OPEN I N TH E


4 H ARN ESS Yes Replace the A/F sensor, then go to the next step.

Suspect A/F sensor connector is (See AI R FUEL RATI O ( A/ F) SEN SOR


disconnected. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to off.


No Repair for open circuit, then go to the next step.
Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-
side):

A/F sensor (RH)


terminal G—PCM
terminal 2AS

A/F sensor (LH)


terminal G—PCM
terminal 2AO

Is the resistance less than 5 ohm?

VERI FY TROUBLESH OOTI N G OF D TC P2 2 3 7 :0 0 ,


5 P2 2 4 0 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction recurs, replace the
are reconnected. PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON

cardiagn.com
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 3 7 :0 0 , P2 2 4 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2237:00 P2237:00: A/F sensor (RH) positive current control circuit/open

DTC P2240:00: A/F sensor (LH) positive current control circuit/open


P2240:00

P2237:00 indicates that A/F sensor (RH) positive current control circuit/open

P2240:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

A/F sensor connector or terminals malfunction

Open circuit in wiring harness between the following terminals:

POSSI BLE A/F sensor (RH) terminal G—PCM terminal 2AS


CAUSE
A/F sensor (LH) terminal G—PCM terminal 2AO

Damaged A/F sensor

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according to
Switch the ignition to off. the inspection results, then go to Step 5.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and
pins

Oil or water
contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 SPC CI RCUI T FOR AN OPEN I N TH E


4 H ARN ESS Yes Replace the A/F sensor, then go to the next step.

Suspect A/F sensor connector is (See AI R FUEL RATI O ( A/ F) SEN SOR


disconnected. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to off.


No Repair for open circuit, then go to the next step.
Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-
side):

A/F sensor (RH)


terminal G—PCM
terminal 2AS

A/F sensor (LH)


terminal G—PCM
terminal 2AO

Is the resistance less than 5 ohm?

VERI FY TROUBLESH OOTI N G OF D TC P2 2 3 7 :0 0 ,


5 P2 2 4 0 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors If the malfunction recurs, replace the
are reconnected. PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON

cardiagn.com
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


No Troubleshooting completed.
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 4 3 :0 0 , P2 2 4 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2243:00 P2243:00: A/F sensor (RH) reference voltage circuit/open

DTC P2247:00: A/F sensor (LH) reference voltage circuit/open


P2247:00

P2243:00 indicates that A/F sensor (RH) positive current control circuit/open

P2247:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

Open A/F sensor circuit

P2243:00:

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to power supply in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD


POSSI BLE
P2247:00:
CAUSE
Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal D—PCM terminal 2BF

cardiagn.com
Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Short to power supply in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Damaged A/F sensor

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related Service Bulletins available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according
Switch the ignition to off. to the inspection results, then go to Step 8.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 S, UO2 SGREF AN D UO2 SPCT CI RCUI TS FOR


4 OPEN I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor connector is


No Repair for open circuit, then go to Step 8.
disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-side):

P2243:00:

A/F sensor
(RH)
terminal H
—PCM
terminal
2AC

A/F sensor
(RH)
terminal F
—PCM
terminal
2AG

A/F sensor
(RH)
terminal D
—PCM

cardiagn.com
terminal
2BD

P2247:00:

A/F sensor
(LH)
terminal H
—PCM
terminal
2AE

A/F sensor
(LH)
terminal F
—PCM
terminal
2AK

A/F sensor
(LH)
terminal D
—PCM
terminal
2BF

Is the resistance less than 5 ohm?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


5 CI RCUI TS FOR SH ORT TO GROUN D I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor and PCM connectors are


No Repair for short circuit, then go to Step 8.
disconnected.

Measure the resistance between the


following suspect A/F sensor terminals
(wiring harness-side) and body ground:

P2243:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2247:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)

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terminal G

A/F sensor
(LH)
terminal D

Is the resistance greater than 10 kilohms?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


6 CI RCUI TS FOR SH ORT TO VOLTAGE I N H ARN ESS Yes Repair for short circuit, then go to Step 8.

Suspect A/F sensor and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following


suspect A/F sensor terminals (wiring
harness-side) and body ground:

P2243:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2247:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)
terminal G

A/F sensor
(LH)
terminal D

Is there any voltage?

CH ECK UO2 SGREF CI RCUI T FOR VOLTAGE


7 Yes Replace the A/F sensor, then go to the next step.
Switch the ignition to off.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Reconnect the PCM connector. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between suspect A/F
sensor terminal F and body ground. (The system is operating normal at this time. The
concern may have been caused by a loose or
Is the voltage between 3.5—3.7 V? corroded connector.)
cardiagn.com
VERI FY TROUBLESH OOTI N G OF D TC P2 2 4 3 :0 0 ,
8 P2 2 4 7 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace
reconnected. the PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using
the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 4 3 :0 0 , P2 2 4 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2243:00 P2243:00: A/F sensor (RH) reference voltage circuit/open

DTC P2247:00: A/F sensor (LH) reference voltage circuit/open


P2247:00

P2243:00 indicates that A/F sensor (RH) positive current control circuit/open

P2247:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

Open A/F sensor circuit

P2243:00:

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to power supply in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD


POSSI BLE
P2247:00:
CAUSE
Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal D—PCM terminal 2BF

cardiagn.com
Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Short to power supply in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Damaged A/F sensor

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related Service Bulletins available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according
Switch the ignition to off. to the inspection results, then go to Step 8.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 S, UO2 SGREF AN D UO2 SPCT CI RCUI TS FOR


4 OPEN I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor connector is


No Repair for open circuit, then go to Step 8.
disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-side):

P2243:00:

A/F sensor
(RH)
terminal H
—PCM
terminal
2AC

A/F sensor
(RH)
terminal F
—PCM
terminal
2AG

A/F sensor
(RH)
terminal D
—PCM

cardiagn.com
terminal
2BD

P2247:00:

A/F sensor
(LH)
terminal H
—PCM
terminal
2AE

A/F sensor
(LH)
terminal F
—PCM
terminal
2AK

A/F sensor
(LH)
terminal D
—PCM
terminal
2BF

Is the resistance less than 5 ohm?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


5 CI RCUI TS FOR SH ORT TO GROUN D I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor and PCM connectors are


No Repair for short circuit, then go to Step 8.
disconnected.

Measure the resistance between the


following suspect A/F sensor terminals
(wiring harness-side) and body ground:

P2243:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2247:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)

cardiagn.com
terminal G

A/F sensor
(LH)
terminal D

Is the resistance greater than 10 kilohms?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


6 CI RCUI TS FOR SH ORT TO VOLTAGE I N H ARN ESS Yes Repair for short circuit, then go to Step 8.

Suspect A/F sensor and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following


suspect A/F sensor terminals (wiring
harness-side) and body ground:

P2243:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2247:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)
terminal G

A/F sensor
(LH)
terminal D

Is there any voltage?

CH ECK UO2 SGREF CI RCUI T FOR VOLTAGE


7 Yes Replace the A/F sensor, then go to the next step.
Switch the ignition to off.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Reconnect the PCM connector. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between suspect A/F
sensor terminal F and body ground. (The system is operating normal at this time. The
concern may have been caused by a loose or
Is the voltage between 3.5—3.7 V? corroded connector.)
cardiagn.com
VERI FY TROUBLESH OOTI N G OF D TC P2 2 4 3 :0 0 ,
8 P2 2 4 7 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace
reconnected. the PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using
the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 5 1 :0 0 , P2 2 5 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2251:00 P2251:00: A/F sensor (RH) reference voltage circuit/open

DTC P2254:00: A/F sensor (LH) reference voltage circuit/open


P2254:00

P2251:00 indicates that A/F sensor (RH) positive current control circuit/open

P2254:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

Open A/F sensor circuit

P2251:00:

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to power supply in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD


POSSI BLE
P2254:00:
CAUSE
Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal D—PCM terminal 2BF

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Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Short to power supply in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Damaged A/F sensor

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

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VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related Service Bulletins available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according
Switch the ignition to off. to the inspection results, then go to Step 8.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 S, UO2 SGREF AN D UO2 SPCT CI RCUI TS FOR


4 OPEN I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor connector is


No Repair for open circuit, then go to Step 8.
disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-side):

P2251:00:

A/F sensor
(RH)
terminal H
—PCM
terminal
2AC

A/F sensor
(RH)
terminal F
—PCM
terminal
2AG

A/F sensor
(RH)
terminal D
—PCM

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terminal
2BD

P2254:00:

A/F sensor
(LH)
terminal H
—PCM
terminal
2AE

A/F sensor
(LH)
terminal F
—PCM
terminal
2AK

A/F sensor
(LH)
terminal D
—PCM
terminal
2BF

Is the resistance less than 5 ohm?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


5 CI RCUI TS FOR SH ORT TO GROUN D I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor and PCM connectors are


No Repair for short circuit, then go to Step 8.
disconnected.

Measure the resistance between the


following suspect A/F sensor terminals
(wiring harness-side) and body ground:

P2251:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2254:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)

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terminal G

A/F sensor
(LH)
terminal D

Is the resistance greater than 10 kilohms?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


6 CI RCUI TS FOR SH ORT TO VOLTAGE I N H ARN ESS Yes Repair for short circuit, then go to Step 8.

Suspect A/F sensor and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following


suspect A/F sensor terminals (wiring
harness-side) and body ground:

P2251:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2254:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)
terminal G

A/F sensor
(LH)
terminal D

Is there any voltage?

CH ECK UO2 SGREF CI RCUI T FOR VOLTAGE


7 Yes Replace the A/F sensor, then go to the next step.
Switch the ignition to off.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Reconnect the PCM connector. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between suspect A/F
sensor terminal F and body ground. (The system is operating normal at this time. The
concern may have been caused by a loose or
Is the voltage between 3.5—3.7 V? corroded connector.)
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VERI FY TROUBLESH OOTI N G OF D TC P2 2 5 1 :0 0 ,
8 P2 2 5 4 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace
reconnected. the PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using
the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 5 1 :0 0 , P2 2 5 4 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2251:00 P2251:00: A/F sensor (RH) reference voltage circuit/open

DTC P2254:00: A/F sensor (LH) reference voltage circuit/open


P2254:00

P2251:00 indicates that A/F sensor (RH) positive current control circuit/open

P2254:00 indicates that A/F sensor (LH) positive current control circuit/open
D ETECTI ON
CON D I TI ON The powertrain control module (PCM) monitors the universal heated oxygen sensor (HO2S)
for a circuit concern. This DTC sets when the PCM detects a concern with the circuit used to
determine the oxygen content in the exhaust gas.

Open A/F sensor circuit

P2251:00:

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD

Short to power supply in wiring harness between the following terminals:

A/F sensor (RH) terminal H—PCM terminal 2AC

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal G—PCM terminal 2AS

A/F sensor (RH) terminal D—PCM terminal 2BD


POSSI BLE
P2254:00:
CAUSE
Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal D—PCM terminal 2BF

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Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Short to power supply in wiring harness between the following terminals:

A/F sensor (LH) terminal H—PCM terminal 2AE

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal G—PCM terminal 2AO

A/F sensor (LH) terminal D—PCM terminal 2BF

Damaged A/F sensor

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

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VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED
1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related Service Bulletins available?
No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR H ARN ESS


3 Yes Repair or replace the malfunctioning part according
Switch the ignition to off. to the inspection results, then go to Step 8.

Disconnect the suspect A/F sensor


connector. No Go to the next step.

Visually inspect suspect A/F sensor for:

Pinched, shorted, and


corroded wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged A/F sensor

Is a concern present?

CH ECK UO2 S, UO2 SGREF AN D UO2 SPCT CI RCUI TS FOR


4 OPEN I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor connector is


No Repair for open circuit, then go to Step 8.
disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Measure the resistance between the


following terminals (wiring harness-side):

P2251:00:

A/F sensor
(RH)
terminal H
—PCM
terminal
2AC

A/F sensor
(RH)
terminal F
—PCM
terminal
2AG

A/F sensor
(RH)
terminal D
—PCM

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terminal
2BD

P2254:00:

A/F sensor
(LH)
terminal H
—PCM
terminal
2AE

A/F sensor
(LH)
terminal F
—PCM
terminal
2AK

A/F sensor
(LH)
terminal D
—PCM
terminal
2BF

Is the resistance less than 5 ohm?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


5 CI RCUI TS FOR SH ORT TO GROUN D I N H ARN ESS Yes Go to the next step.

Suspect A/F sensor and PCM connectors are


No Repair for short circuit, then go to Step 8.
disconnected.

Measure the resistance between the


following suspect A/F sensor terminals
(wiring harness-side) and body ground:

P2251:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2254:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)

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terminal G

A/F sensor
(LH)
terminal D

Is the resistance greater than 10 kilohms?

CH ECK UO2 S, UO2 SGREF, UO2 SPC, AN D UO2 SPCT


6 CI RCUI TS FOR SH ORT TO VOLTAGE I N H ARN ESS Yes Repair for short circuit, then go to Step 8.

Suspect A/F sensor and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following


suspect A/F sensor terminals (wiring
harness-side) and body ground:

P2251:00:

A/F sensor
(RH)
terminal H

A/F sensor
(RH)
terminal F

A/F sensor
(RH)
terminal G

A/F sensor
(RH)
terminal D

P2254:00:

A/F sensor
(LH)
terminal H

A/F sensor
(LH)
terminal F

A/F sensor
(LH)
terminal G

A/F sensor
(LH)
terminal D

Is there any voltage?

CH ECK UO2 SGREF CI RCUI T FOR VOLTAGE


7 Yes Replace the A/F sensor, then go to the next step.
Switch the ignition to off.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Reconnect the PCM connector. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between suspect A/F
sensor terminal F and body ground. (The system is operating normal at this time. The
concern may have been caused by a loose or
Is the voltage between 3.5—3.7 V? corroded connector.)
cardiagn.com
VERI FY TROUBLESH OOTI N G OF D TC P2 2 5 1 :0 0 ,
8 P2 2 5 4 :0 0 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace
reconnected. the PCM.

Switch the ignition to ON (Engine off). (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear the DTC from the PCM memory using
the M-MDS. Go to the next step.

Perform the KOER self-test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7
V6 ] .)
No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P2A01:00 P2A01:00: HO2S (RH) circuit range/performance

DTC P2A04:00 P2A04:00: HO2S (LH) circuit range/performance

P2A01:00 indicates that HO2S (RH) circuit range/performance

D ETECTI ON P2A04:00 indicates that HO2S (LH) circuit range/performance


CON D I TI ON
The powertrain control module (PCM) monitors the heated oxygen sensor (HO2S) for an out of range low
voltage concern. This DTC sets if the HO2S voltage is out of range low for a calibrated period of time.

Crossed HO2S and SIGRTN circuits

Contaminated or damaged HO2S

Deteriorating HO2S

Corrosion

Incorrect harness connections

P2A01:00:

Open circuit in wiring harness between the following terminals:

HO2S (RH) terminal B—PCM terminal 3Z

HO2S (RH) terminal D—PCM terminal 2G


POSSI BLE
CAUSE Short to ground in wiring harness between HO2S (RH) terminal B and PCM terminal 3Z

Short to power supply in wiring harness between HO2S (RH) terminal B and PCM terminal 3Z

P2A04:00:

Open circuit in wiring harness between the following terminals:

HO2S (LH) terminal B—PCM terminal 3AB

HO2S (LH) terminal D—PCM terminal 2G

Short to ground in wiring harness between HO2S (LH) terminal B and PCM terminal 3AB

Short to power supply in wiring harness between HO2S (LH) terminal B and PCM terminal
3AB

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

cardiagn.com
1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available Service
Verify related Service Bulletins and/or on-line repair Bulletins.
information availability.
If the vehicle is not repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

VI SUALLY I N SPECT H O2 S H ARN ESS


3 Yes Repair or replace the malfunctioning part according to the
Switch the ignition to off. inspection results, then go to Step 11.

Disconnect the suspect HO2S connector.


No Go to the next step.
Visually inspect suspect HO2S for:

Pinched, shorted, and corroded


wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged HO2S

Is a concern present?

CH ECK FOR UN M ETERED AI R LEAKS


4 Yes Repair the source of the air leak.
N OTE:
Go to Step 11.
Fuel calculations can be affected by unmetered air
leaks.
No Go to the next step.
Carefully inspect the following areas for potential air
leaks:

Hoses connecting to the MAF


sensor assembly

Hoses connecting to the throttle


body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Is a concern present?

I N SPECT FOR SOURCE OF POTEN TI AL H O2 S CON TAM I N ATI ON


5 Yes Repair the source of the contamination.
Investigate the following items as potential sources
of HO2S contamination: Change the engine oil and oil filter.

Use of unapproved silicon sealers Go to Step 11.

Fuel contaminated by silicon


additives No Go to the next step.

Excessive oil consumption

Glycol leaking internally in the


engine

Lead-contaminated fuel

Short drive cycles in cold weather

Use of unapproved cleaning agents

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Is a concern present?

I N SPECT EXH AUST SYSTEM AN D FUEL SELECTI ON CON CERN S


6 Yes Repair or replace the malfunctioning part according to the
Inspect the suspect exhaust system for the inspection results, then go to Step 11.
following:

Leaks, cracks, or punctures at No Go to the next step.


flanges and gaskets

Aftermarket accessories and


performance modifications

Exhaust leaks at the HO2S

Verify with the customer that flex fuel is not being


used on a non-flex fuel vehicle.

Is a concern present?

CH ECK H O2 S CI RCUI T( S) FOR OPEN I N H ARN ESS


7 Yes Go to the next step.
N OTE:

Diagnose the suspect sensor indicated by the DTC. No Repair for open circuit, then go to Step 11.

Verify the harness pins are in the correct location.

Suspect HO2S connector is disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Check the connector (both halves) for any water


contamination and replace if necessary.

Measure the resistance between the following


terminals (wiring harness-side):

P2A01:00:

HO2S (RH)
terminal B—PCM
terminal 3Z

HO2S (RH)
terminal D—PCM
terminal 2G

P2A04:00:

HO2S (LH)
terminal B—PCM
terminal 3AB

HO2S (LH)
terminal D—PCM
terminal 2G

Is the resistance less than 5 ohm?

CH ECK H O2 S CI RCUI T FOR SH ORT TO GROUN D


8 Yes Go to the next step.
Suspect HO2S and PCM connectors are
disconnected.
No Repair for short circuit, then go to Step 11.
Measure the resistance between the following
suspect HO2S terminals:

P2A01:00:

HO2S (RH)
terminals B and D
(wiring harness-
side)

HO2S (RH)
terminal B (wiring
harness-side) and
body ground

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P2A04:00:

HO2S (LH)
terminals B and D
(wiring harness-
side)

HO2S (LH)
terminal B (wiring
harness-side) and
body ground

Is the resistance greater than 10 kilohms?

CH ECK H O2 S CI RCUI T FOR SH ORT TO VOLTAGE


9 Yes Repair for short circuit, then go to Step 11.
Suspect HO2S and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following suspect


HO2S terminals (wiring harness-side) and body
ground:

HO2S (RH) terminal B (P2A01:00)

HO2S (LH) terminal B (P2A04:00)

Is there any voltage?

CH ECK H O2 S CI RCUI T CON TI N UI TY


10 Yes Replace the HO2S, then go to the next step.
N OTE:
(See H EATED OXYGEN SEN SOR ( H O2 S) REM OVAL/ I N STALLATI ON
HO2S is displayed as O2S on the scan tool. [ M ZI 3 .7 V6 ] .)

Suspect HO2S and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to off. (The system is operating normal at this time. The concern may
have been caused by a loose or corroded connector.)
Reconnect the PCM connector.

Connect a 5 A fused jumper wire between suspect


HO2S terminal (wiring harness-side) B and D

Start the engine and run it at idle.

Access the PCM and monitor the suspect HO2S


signal PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

O2S11 (VOLT) PID (P2A01:00)

O2S21 (VOLT) PID (P2A04:00)

Is the voltage greater than 1 V?

VERI FY TROUBLESH OOTI N G OF D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 H AS


11 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace the PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Switch the ignition to ON (Engine off). V6 ] .)

Clear the DTC from the PCM memory using the M- Go to the next step.
MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ]
(See .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P2A01:00 P2A01:00: HO2S (RH) circuit range/performance

DTC P2A04:00 P2A04:00: HO2S (LH) circuit range/performance

P2A01:00 indicates that HO2S (RH) circuit range/performance

D ETECTI ON P2A04:00 indicates that HO2S (LH) circuit range/performance


CON D I TI ON
The powertrain control module (PCM) monitors the heated oxygen sensor (HO2S) for an out of range low
voltage concern. This DTC sets if the HO2S voltage is out of range low for a calibrated period of time.

Crossed HO2S and SIGRTN circuits

Contaminated or damaged HO2S

Deteriorating HO2S

Corrosion

Incorrect harness connections

P2A01:00:

Open circuit in wiring harness between the following terminals:

HO2S (RH) terminal B—PCM terminal 3Z

HO2S (RH) terminal D—PCM terminal 2G


POSSI BLE
CAUSE Short to ground in wiring harness between HO2S (RH) terminal B and PCM terminal 3Z

Short to power supply in wiring harness between HO2S (RH) terminal B and PCM terminal 3Z

P2A04:00:

Open circuit in wiring harness between the following terminals:

HO2S (LH) terminal B—PCM terminal 3AB

HO2S (LH) terminal D—PCM terminal 2G

Short to ground in wiring harness between HO2S (LH) terminal B and PCM terminal 3AB

Short to power supply in wiring harness between HO2S (LH) terminal B and PCM terminal
3AB

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED

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1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available Service
Verify related Service Bulletins and/or on-line repair Bulletins.
information availability.
If the vehicle is not repaired, go to the next
Is any related Service Bulletins available? step.

No Go to the next step.

VI SUALLY I N SPECT H O2 S H ARN ESS


3 Yes Repair or replace the malfunctioning part according to the
Switch the ignition to off. inspection results, then go to Step 11.

Disconnect the suspect HO2S connector.


No Go to the next step.
Visually inspect suspect HO2S for:

Pinched, shorted, and corroded


wiring and pins

Oil or water contamination

Crossed sensor wires

Damaged HO2S

Is a concern present?

CH ECK FOR UN M ETERED AI R LEAKS


4 Yes Repair the source of the air leak.
N OTE:
Go to Step 11.
Fuel calculations can be affected by unmetered air
leaks.
No Go to the next step.
Carefully inspect the following areas for potential air
leaks:

Hoses connecting to the MAF


sensor assembly

Hoses connecting to the throttle


body

Intake manifold gasket leaks

PCV system

Vacuum lines are disconnected

Improperly seated engine oil


dipstick, tube or oil fill cap

Is a concern present?

I N SPECT FOR SOURCE OF POTEN TI AL H O2 S CON TAM I N ATI ON


5 Yes Repair the source of the contamination.
Investigate the following items as potential sources
of HO2S contamination: Change the engine oil and oil filter.

Use of unapproved silicon sealers Go to Step 11.

Fuel contaminated by silicon


additives No Go to the next step.

Excessive oil consumption

Glycol leaking internally in the


engine

Lead-contaminated fuel

Short drive cycles in cold weather

Use of unapproved cleaning agents

cardiagn.com
Is a concern present?

I N SPECT EXH AUST SYSTEM AN D FUEL SELECTI ON CON CERN S


6 Yes Repair or replace the malfunctioning part according to the
Inspect the suspect exhaust system for the inspection results, then go to Step 11.
following:

Leaks, cracks, or punctures at No Go to the next step.


flanges and gaskets

Aftermarket accessories and


performance modifications

Exhaust leaks at the HO2S

Verify with the customer that flex fuel is not being


used on a non-flex fuel vehicle.

Is a concern present?

CH ECK H O2 S CI RCUI T( S) FOR OPEN I N H ARN ESS


7 Yes Go to the next step.
N OTE:

Diagnose the suspect sensor indicated by the DTC. No Repair for open circuit, then go to Step 11.

Verify the harness pins are in the correct location.

Suspect HO2S connector is disconnected.

Switch the ignition to off.

Disconnect the PCM connector.

Check the connector (both halves) for any water


contamination and replace if necessary.

Measure the resistance between the following


terminals (wiring harness-side):

P2A01:00:

HO2S (RH)
terminal B—PCM
terminal 3Z

HO2S (RH)
terminal D—PCM
terminal 2G

P2A04:00:

HO2S (LH)
terminal B—PCM
terminal 3AB

HO2S (LH)
terminal D—PCM
terminal 2G

Is the resistance less than 5 ohm?

CH ECK H O2 S CI RCUI T FOR SH ORT TO GROUN D


8 Yes Go to the next step.
Suspect HO2S and PCM connectors are
disconnected.
No Repair for short circuit, then go to Step 11.
Measure the resistance between the following
suspect HO2S terminals:

P2A01:00:

HO2S (RH)
terminals B and D
(wiring harness-
side)

HO2S (RH)
terminal B (wiring
harness-side) and
body ground

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P2A04:00:

HO2S (LH)
terminals B and D
(wiring harness-
side)

HO2S (LH)
terminal B (wiring
harness-side) and
body ground

Is the resistance greater than 10 kilohms?

CH ECK H O2 S CI RCUI T FOR SH ORT TO VOLTAGE


9 Yes Repair for short circuit, then go to Step 11.
Suspect HO2S and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following suspect


HO2S terminals (wiring harness-side) and body
ground:

HO2S (RH) terminal B (P2A01:00)

HO2S (LH) terminal B (P2A04:00)

Is there any voltage?

CH ECK H O2 S CI RCUI T CON TI N UI TY


10 Yes Replace the HO2S, then go to the next step.
N OTE:
(See H EATED OXYGEN SEN SOR ( H O2 S) REM OVAL/ I N STALLATI ON
HO2S is displayed as O2S on the scan tool. [ M ZI 3 .7 V6 ] .)

Suspect HO2S and PCM connectors are


disconnected. No Go to the next step.

Switch the ignition to off. (The system is operating normal at this time. The concern may
have been caused by a loose or corroded connector.)
Reconnect the PCM connector.

Connect a 5 A fused jumper wire between suspect


HO2S terminal (wiring harness-side) B and D

Start the engine and run it at idle.

Access the PCM and monitor the suspect HO2S


signal PID.

(See ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ] .)

O2S11 (VOLT) PID (P2A01:00)

O2S21 (VOLT) PID (P2A04:00)

Is the voltage greater than 1 V?

VERI FY TROUBLESH OOTI N G OF D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 H AS


11 BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction recurs, replace the PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Switch the ignition to ON (Engine off). V6 ] .)

Clear the DTC from the PCM memory using the M- Go to the next step.
MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ]
(See .)

Are any DTCs present? No Troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 A:0 0 , P2 1 9 B:0 0 [ M ZI 3 .7 V6 ]

DTC
P219A:00 P219A:00: Air/fuel ratio imbalance (RH)

DTC P219B:00: Air/fuel ratio imbalance (LH)


P219B:00

D ETECTI ON The air fuel imbalance monitor is designed to detect differences in the air fuel ratio
CON D I TI ON between cylinders per engine bank. The test fails if the air fuel ratio difference per
cylinder is greater than a calculated amount.

POSSI BLE Leaking or contaminated fuel injectors


CAUSE
Low fuel pressure or running out of fuel

Leaking evaporative emission (EVAP) canister purge valve

Exhaust or intake air system leaks

Exhaust gas recirculation (EGR) system

Positive crankcase ventilation (PCV) system is leaking or the valve is stuck open

Ignition system

Incorrectly seated engine oil dipstick, tube or oil fill cap

Base engine concerns

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line the available Service Bulletins.
repair information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

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No Perform the PCM reprogramming
procedure.

Then go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCS


3 Yes Go to the appropriate DTC
N OTE: troubleshooting procedures.

Do not clear the DTCs or reset the PCM. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Access the PCM and record the ECT PID from


the freeze frame data. No Go to the next step.

The freeze frame data is used to recreate the


concern.

Switch the ignition to off, then to ON (engine


off).

Verify the related PENDING CODE or stored


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00, P2197:00,
P219A:00 or P219B:00?

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R SYSTEM


4 AN D ALL VACUUM H OSES Yes Go to the next step.

Switch the ignition to off.


No Go to Step 7.
Inspect the entire air intake system from the
MAF sensor to the intake manifold for leaks
such as:

Hoses connecting to the MAF


sensor assembly

Cracked or punctured intake


air tube

Loose connections on the


intake air tube at the air
cleaner housing or throttle
body

Hoses connecting to the


throttle body

Throttle body assembly or


gasket

Inspect the entire length of all the vacuum


hoses for:

Correct connections

Damage or cracks

Damaged or cracked vacuum


tees

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Inspect the intake manifold or gasket for leaks.

Verify the integrity of the PCV system.

Verify the proper PCV valve part number.

Inspect the exhaust system for leaks at flanges


and gaskets.

Inspect for an incorrectly seated engine oil


dipstick, dipstick tube, or oil fill cap.

Is a concern present?

LOCATE VACUUM LEAK


5 Yes Go to the next step.
CAUTI ON :

Do not clamp or pinch a hard plastic hose. Use No Inspect the intake air system for a
a vacuum cap or equivalent to restrict the vacuum leak in the intake manifold or
hose. intake gaskets. Repair if necessary.

N OTE: Go to the next step.

Restricting the EVAP vapor hose while the EVAP


emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15 % and the hose is restricted, SHRTFT1
decreases to −7 %. The total decrease in the
SHRTFT PIDs equals 22 %.

Locate the vacuum hose joint for the intake air


and PCV systems.

For P219A:00:

Access the PCM and monitor


the SHRTFT1 PID.

For P219B:00:

Access the PCM and monitor


the SHRTFT2 PID.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15 % when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


6 Yes Troubleshooting is completed.
N OTE:
Go to Step 22.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
No A vacuum leak is still present.
recorded by the freeze frame data.

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Reinspect step 5.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

For P219A:00:

Access the PCM and monitor


the SHRTFT1 (PER) PID.

For P219B:00:

Access the PCM and monitor


the SHRTFT2 (PER) PID.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition to off.

Repair the vacuum leak.

Start the engine and run it at idle.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Compare the recorded SHRTFT PID values,


prior to the vacuum leak repair, to the current
SHRTFT PID values.

Is the decrease in the SHRTFT PIDs greater


than 15 %?

CH ECK FUEL PRESSURE


7 Yes Go to the next step.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to Step 11.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the”BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition to ON (engine running).

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Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (engine running).

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - FAST


8 LEAKD OW N Yes Go to Step 10.

Mechanical fuel pressure gauge connected.


No Go to the next step.
Switch the ignition to ON (engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

I N SPECT FOR EXTERN AL FUEL LEAK


9 Yes Repair for fuel leakage, then go to Step
Inspect the fuel tank, lines, and filler pipe for a 22.
fuel leak.

Is a concern present? No Go to the next step.

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - SLOW


10 LEAKD OW N Yes Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING” procedure.
Continue to monitor the fuel pressure for 1
min. (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)
Does the fuel pressure remain within 34 kPa
{0.35 kgf/cm 2, 4.9 psi} of the recorded
No Go to Step 19.
reading after 1 min?

I N SPECT SYSTEM I N TEGRI TY


11 Yes Repair if necessary.
Visually inspect the complete fuel delivery
system for damage and leakage. Go to Step 22.

Check the following:


No Go to the next step.
Fuel lines and connections

Relays

Fuel tank

Fuel pump

Fuel pressure regulator

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Fuel pulse damper

Fuel rail at fuel injectors

Damaged connector pins

Electrical connectors not fully


engaged

Verify that the vehicle has followed the


maintenance schedule (For Mexico specs.).

Verify that the fuse integrity.

Verify that the battery is fully charged.

Verify that there is clean sufficient fuel.

Is a concern present?

I N SPECT FUEL LI N E PRESSURE


12 Yes Go to Step 15.
Switch the ignition to off.

Connect the mechanical fuel pressure gauge. No Go to the next step.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


13 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 22.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP terminal D


(wiring harness-side) and ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


14 I N W I RI N G H ARN ESS Yes Go to Step 18.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 22.

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schematic and connector information.

Fuel pump relay is removed.

FP connector is disconnected.

Verify that continuity between FP terminal B


(wiring harness-side) and fuel pump relay
(wiring harness-side) terminal C (wiring
harness-side).

Is there any continuity?

CH ECK SEPARATI ON LEVEL OF ETH AN OL/ W ATER


15 M I XTURE AN D GASOLI N E I N FUEL Yes Go to the next step.

N OTE:
No Complete all steps before continuing.
This step requires the use of a locally obtained
The ethanol/water mixture will separate
200 ml beaker and a 25 ml graduated cylinder.
from the gasoline. If the fuel does not
After approximately 3 minutes of standing, the appear to separate, then the fuel is
ethanol and water mixes together and settles either 100 % ethanol or a mixture of
to the bottom of the 25 ml graduated cylinder. ethanol and water.
The gasoline rises to the top.

Fill the 200 ml beaker with 5 ml of clean water.

Use the pressure relief valve on the mechanical


fuel gauge to drain 22 ml of fuel into an
approved clean container.

Pour 20 ml of fuel from the approved clean


container into the 25 ml graduated cylinder.

Add enough water from the 200 ml beaker to


the 25 ml graduated cylinder to bring the total
volume of liquid to 24 ml.

Insert a stopper plug in the opening of the 25


ml graduated cylinder.

Firmly hold the stopper in place and shake the


25 ml graduated cylinder to mix the water and
fuel.

Allow the liquid to stand and separate for


approximately 3 minutes.

Record the separation level from the 25 ml


graduated cylinder where the ethanol/water
mixture and gasoline meet.

Did the ethanol/water mixture and gasoline


separate?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


16 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 18.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3} the calculation is: 14 min

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4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50 %.

Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

D ETERM I N E I F PERCEN TAGE OF ETH AN OL I N FUEL I S


17 LESS TH AN 1 0 % Yes Go to the next step.

Verify the recorded (calculated) percentage of


ethanol in the fuel. No Replace the fuel.

Advice the customer of the correct fuel


Is the calculated percentage of ethanol in the
type required for this vehicle. Refer to
fuel less than 10 %?
the Owner's Manual Literature for
additional information.

Go to Step 22.

I N SPECT FUEL PRESSURE LEAKD OW N


18 Yes Go to Step 20.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Switch the ignition to ON (engine running).

Allow the fuel pressure to stabilize.

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Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


19 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 22.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


20 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to the next step.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


21 Yes Replace the fuel filter (low-pressure

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N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to the next step.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY TROUBLESH OOTI N G OF D TC P2 1 9 A:0 0 , P2 1 9 B:0 0


22 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction


reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the [ M ZI 3 .7 V6 ] .)
M-MDS.
Go to the next step.
Perform the OBD-II DRIVE MODE up to Misfire,
Fuel and HO2S Monitors (Step 11).
No Go to the next step.
(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


23 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 9 A:0 0 , P2 1 9 B:0 0 [ M ZI 3 .7 V6 ]

DTC
P219A:00 P219A:00: Air/fuel ratio imbalance (RH)

DTC P219B:00: Air/fuel ratio imbalance (LH)


P219B:00

D ETECTI ON The air fuel imbalance monitor is designed to detect differences in the air fuel ratio
CON D I TI ON between cylinders per engine bank. The test fails if the air fuel ratio difference per
cylinder is greater than a calculated amount.

POSSI BLE Leaking or contaminated fuel injectors


CAUSE
Low fuel pressure or running out of fuel

Leaking evaporative emission (EVAP) canister purge valve

Exhaust or intake air system leaks

Exhaust gas recirculation (EGR) system

Positive crankcase ventilation (PCV) system is leaking or the valve is stuck open

Ignition system

Incorrectly seated engine oil dipstick, tube or oil fill cap

Base engine concerns

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line the available Service Bulletins.
repair information availability.
If the vehicle is not
Is any related Service Bulletins available? repaired, go to the next
step.

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No Perform the PCM reprogramming
procedure.

Then go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCS


3 Yes Go to the appropriate DTC
N OTE: troubleshooting procedures.

Do not clear the DTCs or reset the PCM. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Access the PCM and record the ECT PID from


the freeze frame data. No Go to the next step.

The freeze frame data is used to recreate the


concern.

Switch the ignition to off, then to ON (engine


off).

Verify the related PENDING CODE or stored


DTCs using the M-MDS.

Are any DTCs present other than the following:

P0171:00, P0174:00,
P2195:00, P2197:00,
P219A:00 or P219B:00?

PERFORM VI SUAL I N SPECTI ON ON I N TAKE AI R SYSTEM


4 AN D ALL VACUUM H OSES Yes Go to the next step.

Switch the ignition to off.


No Go to Step 7.
Inspect the entire air intake system from the
MAF sensor to the intake manifold for leaks
such as:

Hoses connecting to the MAF


sensor assembly

Cracked or punctured intake


air tube

Loose connections on the


intake air tube at the air
cleaner housing or throttle
body

Hoses connecting to the


throttle body

Throttle body assembly or


gasket

Inspect the entire length of all the vacuum


hoses for:

Correct connections

Damage or cracks

Damaged or cracked vacuum


tees

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Inspect the intake manifold or gasket for leaks.

Verify the integrity of the PCV system.

Verify the proper PCV valve part number.

Inspect the exhaust system for leaks at flanges


and gaskets.

Inspect for an incorrectly seated engine oil


dipstick, dipstick tube, or oil fill cap.

Is a concern present?

LOCATE VACUUM LEAK


5 Yes Go to the next step.
CAUTI ON :

Do not clamp or pinch a hard plastic hose. Use No Inspect the intake air system for a
a vacuum cap or equivalent to restrict the vacuum leak in the intake manifold or
hose. intake gaskets. Repair if necessary.

N OTE: Go to the next step.

Restricting the EVAP vapor hose while the EVAP


emission canister is purging may shift the
SHRTFT. Perform a visual inspection if
necessary.

When monitoring for a decrease in the SHRTFT


PIDs in the following steps, if SHRTFT1 equals
+15 % and the hose is restricted, SHRTFT1
decreases to −7 %. The total decrease in the
SHRTFT PIDs equals 22 %.

Locate the vacuum hose joint for the intake air


and PCV systems.

For P219A:00:

Access the PCM and monitor


the SHRTFT1 PID.

For P219B:00:

Access the PCM and monitor


the SHRTFT2 PID.

Restrict the vacuum lines one at a time for 30


s. If a vacuum leak in the intake is present,
the SHRTFT PID values decrease as the hose is
restricted.

Is the decrease in the SHRTFT PIDs more than


15 % when one of the vacuum hoses is
restricted?

VACUUM LEAK REPAI R VERI FI CATI ON


6 Yes Troubleshooting is completed.
N OTE:
Go to Step 22.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
No A vacuum leak is still present.
recorded by the freeze frame data.

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Reinspect step 5.
If the freeze frame ECT PID is available,
stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the
freeze frame ECT PID is not available, maintain
the engine coolant temperature between 82—
101 °C {180—215 °F} and the intake air
temperature at less than 46 °C {115 °F}.

For P219A:00:

Access the PCM and monitor


the SHRTFT1 (PER) PID.

For P219B:00:

Access the PCM and monitor


the SHRTFT2 (PER) PID.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Record the SHRTFT1 and SHRTFT2 PID values.

Switch the ignition to off.

Repair the vacuum leak.

Start the engine and run it at idle.

Allow the engine to stabilize at the temperature


necessary to recreate the concern.

Compare the recorded SHRTFT PID values,


prior to the vacuum leak repair, to the current
SHRTFT PID values.

Is the decrease in the SHRTFT PIDs greater


than 15 %?

CH ECK FUEL PRESSURE


7 Yes Go to the next step.
W ARN I N G:

Fuel line spills and leakage are dangerous. Fuel No Go to Step 11.
can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent
this, always complete the”BEFORE REPAIR
PROCEDURE”.

N OTE:

For vehicle specific fuel pressure ranges, refer


to the “FUEL LINE PRESSURE INSPECTION”.

Remove the jumper wire(s).

Connect the A/F sensor connector.

Relieve the fuel pressure.

Connect the mechanical fuel pressure gauge.

Pressurize the fuel system.

Switch the ignition to ON (engine running).

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Allow the fuel pressure to stabilize.

Switch the ignition to off.

Switch the ignition to ON (engine running).

Measure the fuel pressure.

Is the fuel pressure within the range for the


vehicle being diagnosed?

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - FAST


8 LEAKD OW N Yes Go to Step 10.

Mechanical fuel pressure gauge connected.


No Go to the next step.
Switch the ignition to ON (engine running).

Allow the fuel pressure to stabilize

Record the stabilized reading

Switch the ignition to off.

Monitor the fuel pressure for 10 s.

Measure the fuel line pressure after 10 s.

Does the fuel pressure remain within 34 kPa


{0.35 kgf/cm 2, 4.9 psi} of the recorded
reading after 10 s?

I N SPECT FOR EXTERN AL FUEL LEAK


9 Yes Repair for fuel leakage, then go to Step
Inspect the fuel tank, lines, and filler pipe for a 22.
fuel leak.

Is a concern present? No Go to the next step.

VERI FY FUEL SYSTEM FOR PRESSURE STABI LI TY - SLOW


10 LEAKD OW N Yes Perform the “INTERMITTENT CONCERN
TROUBLESHOOTING” procedure.
Continue to monitor the fuel pressure for 1
min. (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZI 3 .7 V6 ] .)
Does the fuel pressure remain within 34 kPa
{0.35 kgf/cm 2, 4.9 psi} of the recorded
No Go to Step 19.
reading after 1 min?

I N SPECT SYSTEM I N TEGRI TY


11 Yes Repair if necessary.
Visually inspect the complete fuel delivery
system for damage and leakage. Go to Step 22.

Check the following:


No Go to the next step.
Fuel lines and connections

Relays

Fuel tank

Fuel pump

Fuel pressure regulator

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Fuel pulse damper

Fuel rail at fuel injectors

Damaged connector pins

Electrical connectors not fully


engaged

Verify that the vehicle has followed the


maintenance schedule (For Mexico specs.).

Verify that the fuse integrity.

Verify that the battery is fully charged.

Verify that there is clean sufficient fuel.

Is a concern present?

I N SPECT FUEL LI N E PRESSURE


12 Yes Go to Step 15.
Switch the ignition to off.

Connect the mechanical fuel pressure gauge. No Go to the next step.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7


V6 ] .)

Connect the FP connector.

Switch the ignition to ON (engine off).

Pressurize the fuel system.

Cycle the key several times to charge the fuel


system.

Relieve the fuel pressure.

Is the fuel pressure within range?

I N SPECT FUEL PUM P GROUN D CI RCUI T FOR OPEN


13 CI RCUI T I N W I RI N G H ARN ESS Yes Go to the next step.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 22.
schematic and connector information.

Switch the ignition to off.

Disconnect the FP and fuel pump relay


connectors.

Verify that continuity between FP terminal D


(wiring harness-side) and ground.

Is there any continuity?

I N SPECT FUEL PUM P POW ER CI RCUI T FOR OPEN CI RCUI T


14 I N W I RI N G H ARN ESS Yes Go to Step 18.

N OTE:
No Repair for open circuit, then go to Step
Refer to the Wiring Diagrams Manual for 22.

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schematic and connector information.

Fuel pump relay is removed.

FP connector is disconnected.

Verify that continuity between FP terminal B


(wiring harness-side) and fuel pump relay
(wiring harness-side) terminal C (wiring
harness-side).

Is there any continuity?

CH ECK SEPARATI ON LEVEL OF ETH AN OL/ W ATER


15 M I XTURE AN D GASOLI N E I N FUEL Yes Go to the next step.

N OTE:
No Complete all steps before continuing.
This step requires the use of a locally obtained
The ethanol/water mixture will separate
200 ml beaker and a 25 ml graduated cylinder.
from the gasoline. If the fuel does not
After approximately 3 minutes of standing, the appear to separate, then the fuel is
ethanol and water mixes together and settles either 100 % ethanol or a mixture of
to the bottom of the 25 ml graduated cylinder. ethanol and water.
The gasoline rises to the top.

Fill the 200 ml beaker with 5 ml of clean water.

Use the pressure relief valve on the mechanical


fuel gauge to drain 22 ml of fuel into an
approved clean container.

Pour 20 ml of fuel from the approved clean


container into the 25 ml graduated cylinder.

Add enough water from the 200 ml beaker to


the 25 ml graduated cylinder to bring the total
volume of liquid to 24 ml.

Insert a stopper plug in the opening of the 25


ml graduated cylinder.

Firmly hold the stopper in place and shake the


25 ml graduated cylinder to mix the water and
fuel.

Allow the liquid to stand and separate for


approximately 3 minutes.

Record the separation level from the 25 ml


graduated cylinder where the ethanol/water
mixture and gasoline meet.

Did the ethanol/water mixture and gasoline


separate?

CALCULATE PERCEN TAGE OF ETH AN OL I N FUEL


16 Yes Go to the next step.
N OTE:

Use the illustration as an example for No Go to Step 18.


calculating the percentage of ethanol using the
following steps. If the separation level is at 14
ml {14 cc, 0.85 in3} the calculation is: 14 min

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4, then multiply by 5 to equal 50. The
percentage of ethanol in the fuel is 50 %.

Switch the ignition to off.

Take the recorded separation level from the


previous step and subtract the amount of water
added.

Multiply the new value by 5. This new value is


the percentage of ethanol in the fuel

Record the calculated percentage of ethanol in


the fuel.

Is any ethanol present in the fuel?

D ETERM I N E I F PERCEN TAGE OF ETH AN OL I N FUEL I S


17 LESS TH AN 1 0 % Yes Go to the next step.

Verify the recorded (calculated) percentage of


ethanol in the fuel. No Replace the fuel.

Advice the customer of the correct fuel


Is the calculated percentage of ethanol in the
type required for this vehicle. Refer to
fuel less than 10 %?
the Owner's Manual Literature for
additional information.

Go to Step 22.

I N SPECT FUEL PRESSURE LEAKD OW N


18 Yes Go to Step 20.
Connect the mechanical fuel pressure gauge.

(See FUEL LI N E PRESSURE I N SPECTI ON [ M ZI 3 .7 No Go to the next step.


V6 ] .)

Switch the ignition to ON (engine running).

Allow the fuel pressure to stabilize.

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Record the stabilized reading.

Switch the ignition to off.

Monitor the fuel pressure for 1 min.

Does the fuel pressure remain within 34 kPa


{255 mmHg, 10.0 inHg} of the recorded
reading after 1 min?

I N SPECT FUEL I N JECTOR FLOW AN D LEAKAGE


19 Yes Go to the next step.
N OTE:

Observe the Warnings, Cautions, and Notes. No Replace the suspect fuel injector, then
go to Step 22.
Inspect the fuel injectors for leakage and flow
rate using the injector flow tester or other
method such as inspecting the intake manifold
for fuel.

Are the test results satisfactory?

M ON I TOR FUEL PRESSURE W H I LE ROAD TESTI N G


20 VEH I CLE Yes Unable to duplicate or identify the
concern at this time.
W ARN I N G:
Go to the next step.
Strict observance of posted speed limits and
attention to driving conditions are mandatory
when performing the road test. Failure to No Go to the next step.
follow these instructions may result in personal
injury.

N OTE:

Some concerns may only be present during


certain fuel level conditions. Determine the fuel
level at the time of the concern. Access the
information from the customer information
worksheet and the customer.

Switch the ignition to off.

Securely route the mechanical gauge so that


the gauge is viewable while road testing the
vehicle.

Start the engine and run it at idle.

Warm up the engine to normal operating


temperature.

Monitor the mechanical gauge.

From a stop, accelerate to 89 km/h (55 mph)


at full throttle.

Repeat 3 times.

Is the fuel pressure always greater than 240


kPa {2.45 kgf/cm2, 34.8 psi}?

I N SPECT FUEL SUPPLY LI N E FOR RESTRI CTI ON


21 Yes Replace the fuel filter (low-pressure

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N OTE: side).

Observe the Warnings, Cautions, and Notes. Go to the next step.

Switch the ignition to off.


No Repair the cause of the restriction, then
Disconnect the fuel supply line at the fuel rail. go to the next step.

Disconnect the fuel supply line at the fuel


pump.

Verify the fuel supply line for restriction.

Apply 21—34 kPa {0.22—0.34 kgf/cm 2, 3.1—


4.9 psi} air pressure to the fuel supply line.

Does air flow freely through the line?

VERI FY TROUBLESH OOTI N G OF D TC P2 1 9 A:0 0 , P2 1 9 B:0 0


22 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected connectors are If the malfunction


reconnected. recurs, replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the [ M ZI 3 .7 V6 ] .)
M-MDS.
Go to the next step.
Perform the OBD-II DRIVE MODE up to Misfire,
Fuel and HO2S Monitors (Step 11).
No Go to the next step.
(See OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


23 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/C relay control circuit
P0645:00

Monitors the A/C relay control circuit output from the PCM. The test fails
when the PCM grounds the A/C relay control circuit, excessive current draw
D ETECTI ON is detected on the A/C relay control circuit; or, with the A/C relay control
CON D I TI ON circuit not grounded by the PCM, voltage is not detected on the A/C relay
control circuit (the PCM expects to detect vehicle power voltage coming
through the A/C relay coil to the A/C circuit).

Connector or terminal malfunction

Open circuit in wiring between ignition switch *1/relay block*2 and A/C relay
terminal E

Short to power supply between A/C relay terminal A and PCM terminal 1W
POSSI BLE
CAUSE Short to ground in wiring between A/C relay terminal A and PCM terminal 1W

Open circuit in wiring between A/C relay terminal A and PCM terminal 1W

A/C relay malfunction

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED
No Record FREEZE FRAME DATA on the repair
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Has FREEZE FRAME DATA been
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT TH AT TH E ACCS PI D Yes Go to the next step.


I S OFF

Switch the ignition ON (Engine No ACCS input to PCM is requesting A/C. Inspect
running). A/C system operation, then go to Step 12.

A/C switch and defroster switch (See A/ C OPERATI ON CH ECK M OD E TABLE .)


off.

Access the ACCS PID using M-


MDS.

Is the PID state off?

4 I N SPECT A/ C RELAY Yes Repair or replace suspected part, then go to


CON N ECTOR FOR POOR Step 12.
CON N ECTOR

Switch the ignition off. No Go to the next step.

Disconnect the A/C relay


connector.

Inspect for poor connection (such


as damaged, pulled-out pins,
corrosion, etc.).

Are there any malfunction?

5 I N SPECT A/ C RELAY POW ER Yes Go to the next step.


SUPPLY CI RCUI T FOR OPEN
CI RCUI T
No Repair or replace suspected part, then go to
Switch the ignition ON (Engine Step 12.
off).

Measure voltage between A/C


relay terminal E (wiring harness-
side) and body ground.

Is voltage B+ ?

6 I N SPECT A/ C RELAY CON TROL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO Step 12.

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POW ER SUPPLY

Switch the ignition ON (Engine No Go to the next step.


off).

Remove the A/C relay.

Measure voltage between A/C


relay terminal A (wiring harness-
side) and body ground.

Is voltage B+ ?

7 I N SPECT A/ C RELAY CON TROL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO Step 12.
GROUN D

Install the A/C relay. No Go to the next step.

Switch the ignition off.

Inspect continuity between A/C


relay terminal A (wiring harness-
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 12.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such


as damaged, pulled-out pins,
corrosion).

Is there any malfunction?

9 I N SPECT A/ C RELAY CON TROL Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 12.
Inspect continuity between A/C
relay terminal A (wiring harness-
side) and PCM terminal 1W (wiring
harness-side).

Is there continuity?

10 I N SPECT A/ C RELAY Yes Go to the next step.

Inspect A/C relay.


No Replace the A/C relay. Start the engine. Turn
(See RELAY I N SPECTI ON .) on the A/C switch. Wait for 1 5 s. Turn off the
A/C switch, then go to Step 12.
Is A/C relay normal?
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11 I N SPECT FOR CORRECT PCM Yes Go to the next step.
OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next step.

Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors


and verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

12 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 6 4 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI
3 .7 V6 ] .)

Is the PENDING CODE for the DTC


present?

13 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
A/C relay control circuit
P0645:00

Monitors the A/C relay control circuit output from the PCM. The test fails
when the PCM grounds the A/C relay control circuit, excessive current draw
D ETECTI ON is detected on the A/C relay control circuit; or, with the A/C relay control
CON D I TI ON circuit not grounded by the PCM, voltage is not detected on the A/C relay
control circuit (the PCM expects to detect vehicle power voltage coming
through the A/C relay coil to the A/C circuit).

Connector or terminal malfunction

Open circuit in wiring between ignition switch *1/relay block*2 and A/C relay
terminal E

Short to power supply between A/C relay terminal A and PCM terminal 1W
POSSI BLE
CAUSE Short to ground in wiring between A/C relay terminal A and PCM terminal 1W

Open circuit in wiring between A/C relay terminal A and PCM terminal 1W

A/C relay malfunction

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA Yes Go to the next step.


H AS BEEN RECORD ED
No Record FREEZE FRAME DATA on the repair
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Has FREEZE FRAME DATA been
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins If the vehicle is not repaired,


and/or on-line repair information go to the next step.
availability.

Is any related Service Bulletins No Go to the next step.


available?

3 I N SPECT TH AT TH E ACCS PI D Yes Go to the next step.


I S OFF

Switch the ignition ON (Engine No ACCS input to PCM is requesting A/C. Inspect
running). A/C system operation, then go to Step 12.

A/C switch and defroster switch (See A/ C OPERATI ON CH ECK M OD E TABLE .)


off.

Access the ACCS PID using M-


MDS.

Is the PID state off?

4 I N SPECT A/ C RELAY Yes Repair or replace suspected part, then go to


CON N ECTOR FOR POOR Step 12.
CON N ECTOR

Switch the ignition off. No Go to the next step.

Disconnect the A/C relay


connector.

Inspect for poor connection (such


as damaged, pulled-out pins,
corrosion, etc.).

Are there any malfunction?

5 I N SPECT A/ C RELAY POW ER Yes Go to the next step.


SUPPLY CI RCUI T FOR OPEN
CI RCUI T
No Repair or replace suspected part, then go to
Switch the ignition ON (Engine Step 12.
off).

Measure voltage between A/C


relay terminal E (wiring harness-
side) and body ground.

Is voltage B+ ?

6 I N SPECT A/ C RELAY CON TROL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO Step 12.

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POW ER SUPPLY

Switch the ignition ON (Engine No Go to the next step.


off).

Remove the A/C relay.

Measure voltage between A/C


relay terminal A (wiring harness-
side) and body ground.

Is voltage B+ ?

7 I N SPECT A/ C RELAY CON TROL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO Step 12.
GROUN D

Install the A/C relay. No Go to the next step.

Switch the ignition off.

Inspect continuity between A/C


relay terminal A (wiring harness-
side) and body ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 12.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such


as damaged, pulled-out pins,
corrosion).

Is there any malfunction?

9 I N SPECT A/ C RELAY CON TROL Yes Go to the next step.


CI RCUI T FOR OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 12.
Inspect continuity between A/C
relay terminal A (wiring harness-
side) and PCM terminal 1W (wiring
harness-side).

Is there continuity?

10 I N SPECT A/ C RELAY Yes Go to the next step.

Inspect A/C relay.


No Replace the A/C relay. Start the engine. Turn
(See RELAY I N SPECTI ON .) on the A/C switch. Wait for 1 5 s. Turn off the
A/C switch, then go to Step 12.
Is A/C relay normal?
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11 I N SPECT FOR CORRECT PCM Yes Go to the next step.
OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next step.

Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors


and verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

12 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 6 4 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected
connectors reconnected. (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Perform the KOEO or KOER self-
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI
3 .7 V6 ] .)

Is the PENDING CODE for the DTC


present?

13 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-advanced (RH)
P0011:00

The PCM monitors the variable valve timing position for an over-advanced
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in an advanced position.

Spool valve in OCV (RH) is stuck in advanced position


POSSI BLE
Improper valve timing due to timing chain slippage
CAUSE
OCV (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


5.
Remove the front cover.

Is the camshaft timing mark at the

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correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

4 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to the next
step.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 1 1 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M–MDS.
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Is the same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-advanced (RH)
P0011:00

The PCM monitors the variable valve timing position for an over-advanced
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in an advanced position.

Spool valve in OCV (RH) is stuck in advanced position


POSSI BLE
Improper valve timing due to timing chain slippage
CAUSE
OCV (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


5.
Remove the front cover.

Is the camshaft timing mark at the

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correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

4 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to the next
step.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 1 1 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Make sure to reconnect all
disconnected connectors. (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory [ M ZI 3 .7 V6 ] .)
using the M–MDS.
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Is the same DTC present?

6 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-retarded (RH)
P0012:00

The PCM monitors the variable valve timing position for over-retarded
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in a retarded position.

Low engine oil pressure

POSSI BLE Spool valve in the OCV (RH) is stuck in retard position
CAUSE
Improper valve timing due to timing chain slippage

OCV (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY EN GI N E OI L PRESSURE Yes Inspect the engine oil pressure, then go to


Step 6.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZI 3 .7
Does the oil pressure warning light V6 ] .)
illuminate?

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No Go to the next step.

4 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


6.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

5 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to the next
step.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 1 2 :0 0 COM PLETED
If the malfunction recurs,
Make sure to reconnect all replace the PCM.
disconnected connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M–MDS. [ M ZI 3 .7 V6 ] .)

Switch the ignition to off. Go to the next step.

Start the engine and warm it up


completely. No Go to the next step.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC
CMP timing over-retarded (RH)
P0012:00

The PCM monitors the variable valve timing position for over-retarded
D ETECTI ON
camshaft timing. The test fails when the camshaft timing exceeds a
CON D I TI ON
maximum calibrated value or remains in a retarded position.

Low engine oil pressure

POSSI BLE Spool valve in the OCV (RH) is stuck in retard position
CAUSE
Improper valve timing due to timing chain slippage

OCV (RH) malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY EN GI N E OI L PRESSURE Yes Inspect the engine oil pressure, then go to


Step 6.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZI 3 .7
Does the oil pressure warning light V6 ] .)
illuminate?

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No Go to the next step.

4 VERI FY TI M I N G CH AI N Yes Go to the next step.


I N STALLATI ON

Stop the engine. No Reinstall the timing chain, then go to Step


6.
Remove the front cover.

Is the camshaft timing mark at the


correct point?

(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON [ M ZI 3 .7
V6 ] .)

5 I N SPECT OCV ( RH ) Yes Replace the OCV (RH), then go to the next
step.
Inspect the OCV (RH).
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

6 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 0 1 2 :0 0 COM PLETED
If the malfunction recurs,
Make sure to reconnect all replace the PCM.
disconnected connectors.
(See PCM
Clear the DTC from the PCM memory REM OVAL/ I N STALLATI ON
using the M–MDS. [ M ZI 3 .7 V6 ] .)

Switch the ignition to off. Go to the next step.

Start the engine and warm it up


completely. No Go to the next step.

Is the PENDING CODE for this DTC


present?

7 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0102:00 MAF circuit low input

D ETECTI ON The MAF sensor circuit is monitored by the PCM for low air flow (or voltage) input through the CCM. If
CON D I TI ON during KOER the air flow (or voltage) changes below a minimum calibrated limit, the test fails.

Connector or terminal malfunction

Open circuit wiring harness between MAF sensor terminal A and main relay terminal A

Open circuit wiring harness between MAF sensor terminal C and PCM terminal 1AN

Open circuit wiring harness between MAF sensor terminal D and PCM terminal 1AR
POSSI BLE
Short to ground circuit between MAF sensor terminal D and PCM terminal 1AR
CAUSE
Open circuit wiring harness between MAF sensor terminal B and body ground

Intake air leak (near the MAF sensor)

A closed throttle indication

MAF sensor malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then go to
the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not repaired, go to the
information availability. next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT M AF SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.

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CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 10.

Measure the voltage between MAF sensor terminal A


(wiring harness-side) and body ground.

Is the voltage B+?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.
CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Remove PCM with PCM connector connected. No Repair or replace suspected part, then go to Step 10.

Inspect for continuity between the following circuits:

MAF sensor terminal C (wiring


harness-side) and PCM terminal 1AN
(wiring harness-side)

MAF sensor terminal D (wiring


harness-side) and PCM terminal 1AR
(wiring harness-side)

Are there continuity?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to Step 10.
SH ORT TO GROUN D

Switch the ignition to off. No Go to the next step.

Disconnect the MAF/IAT sensor and PCM connector.

Inspect continuity between following circuits:

MAF sensor connector terminal D


(wiring harness-side) and body
ground

Are there continuity?

8 I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Inspect continuity between MAF sensor terminal B No Repair or replace suspected part, then go to Step 10.
(wiring harness-side) and body ground.

Are there continuity?

9 I N SPECT TH E M AF SEN SOR Yes Replace the MAF/IAT sensor, then go to the next step.

Inspect the MAF sensor (See M ASS AI R FLOW ( M AF) / I N TAKE AI R TEM PERATURE ( I AT)

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SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZI
3 .7 V6 ] .)
No Go to the next step.
Are there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 1 0 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs, replace the PCM.
Verify that all disconnected connectors reconnected.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Switch the ignition to ON (Engine off). V6 ] .)

Clear the DTC from the PCM memory using the M– Go to the next step.
MDS.

Start engine and warm it up completely. No Go to the next step.

Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0102:00 MAF circuit low input

D ETECTI ON The MAF sensor circuit is monitored by the PCM for low air flow (or voltage) input through the CCM. If
CON D I TI ON during KOER the air flow (or voltage) changes below a minimum calibrated limit, the test fails.

Connector or terminal malfunction

Open circuit wiring harness between MAF sensor terminal A and main relay terminal A

Open circuit wiring harness between MAF sensor terminal C and PCM terminal 1AN

Open circuit wiring harness between MAF sensor terminal D and PCM terminal 1AR
POSSI BLE
Short to ground circuit between MAF sensor terminal D and PCM terminal 1AR
CAUSE
Open circuit wiring harness between MAF sensor terminal B and body ground

Intake air leak (near the MAF sensor)

A closed throttle indication

MAF sensor malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then go to
the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not repaired, go to the
information availability. next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT M AF SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.

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CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 10.

Measure the voltage between MAF sensor terminal A


(wiring harness-side) and body ground.

Is the voltage B+?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.
CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect the PCM connector.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Remove PCM with PCM connector connected. No Repair or replace suspected part, then go to Step 10.

Inspect for continuity between the following circuits:

MAF sensor terminal C (wiring


harness-side) and PCM terminal 1AN
(wiring harness-side)

MAF sensor terminal D (wiring


harness-side) and PCM terminal 1AR
(wiring harness-side)

Are there continuity?

7 I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to Step 10.
SH ORT TO GROUN D

Switch the ignition to off. No Go to the next step.

Disconnect the MAF/IAT sensor and PCM connector.

Inspect continuity between following circuits:

MAF sensor connector terminal D


(wiring harness-side) and body
ground

Are there continuity?

8 I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Inspect continuity between MAF sensor terminal B No Repair or replace suspected part, then go to Step 10.
(wiring harness-side) and body ground.

Are there continuity?

9 I N SPECT TH E M AF SEN SOR Yes Replace the MAF/IAT sensor, then go to the next step.

Inspect the MAF sensor (See M ASS AI R FLOW ( M AF) / I N TAKE AI R TEM PERATURE ( I AT)

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SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON [ M ZI
3 .7 V6 ] .)
No Go to the next step.
Are there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC P0 1 0 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs, replace the PCM.
Verify that all disconnected connectors reconnected.
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Switch the ignition to ON (Engine off). V6 ] .)

Clear the DTC from the PCM memory using the M– Go to the next step.
MDS.

Start engine and warm it up completely. No Go to the next step.

Is same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAF circuit high input
P0103:00

The MAF sensor circuit is monitored by the PCM for high air flow (or voltage) input through the
D ETECTI ON
CCM. If during KOEO, or KOER, the air flow (or voltage) changes above a maximum calibrated
CON D I TI ON
limit, the test fails.

Connector or terminal malfunction


POSSI BLE
Short to power supply in wiring harness between MAF sensor terminal D and PCM terminal 1AR
CAUSE
MAF sensor malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA No Record FREEZE FRAME DATA on the repair order, then go to the
been recorded? next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available Service
I N FORM ATI ON Bulletins.
AVAI LABI LI TY

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If the vehicle is not repaired, go to the next step.
Verify related Service Bulletins
and/or on-line repair
information availability. No Go to the next step.

Is any related Service Bulletins


available?

3 I N SPECT M AF SEN SOR Yes Repair or replace suspected part, then go to Step 7.
CON N ECTOR FOR POOR
CON N ECTI ON
No Go to the next step.
Switch the ignition to off.

Disconnect the MAF/IAT sensor


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

4 I N SPECT M AF SI GN AL No Repair or replace suspected part, then go to Step 7.


CI RCUI T FOR SH ORT TO
POW ER SUPPLY
Yes Go to the next step.
Switch the ignition to ON
(Engine off).

Measure voltage between MAF


sensor terminal D (wiring
harness-side) and body
ground.

Is voltage B+?

5 I N SPECT PCM CON N ECTOR No Repair or replace suspected part, then go to Step 7.
FOR POOR CON N ECTI ON

Switch the ignition to off. Yes Go to the next step.

Disconnect the PCM connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

6 I N SPECT TH E M AF SEN SOR Yes Replace the MAF/IAT sensor (See M ASS AI R FLOW ( M AF) / I N TAKE AI R
TEM PERATURE ( I AT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .),
Inspect the MAF sensor. then go to Step 7.
(See M ASS AI R FLOW ( M AF)
SEN SOR I N SPECTI ON [ M ZI 3 .7 No Go to the next step.
V6 ] .)

Is there malfunction?

7 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G OF
D TC P0 1 0 3 :0 0 H AS BEEN If the malfunction recurs, replace the PCM.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Verify that all disconnected
Go to the next step.
connectors reconnected.

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Switch the ignition to ON No Go to the next step.
(Engine off).

Clear the DTC from the PCM


memory using the M–MDS.

Start engine and warm it up


completely.

Is same DTC present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 3 :0 0 [ M ZI 3 .7 V6 ]

DTC
MAF circuit high input
P0103:00

The MAF sensor circuit is monitored by the PCM for high air flow (or voltage) input through the
D ETECTI ON
CCM. If during KOEO, or KOER, the air flow (or voltage) changes above a maximum calibrated
CON D I TI ON
limit, the test fails.

Connector or terminal malfunction


POSSI BLE
Short to power supply in wiring harness between MAF sensor terminal D and PCM terminal 1AR
CAUSE
MAF sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN RECORD ED

Has FREEZE FRAME DATA No Record FREEZE FRAME DATA on the repair order, then go to the
been recorded? next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the available Service
I N FORM ATI ON Bulletins.
AVAI LABI LI TY

cardiagn.com
If the vehicle is not repaired, go to the next step.
Verify related Service Bulletins
and/or on-line repair
information availability. No Go to the next step.

Is any related Service Bulletins


available?

3 I N SPECT M AF SEN SOR Yes Repair or replace suspected part, then go to Step 7.
CON N ECTOR FOR POOR
CON N ECTI ON
No Go to the next step.
Switch the ignition to off.

Disconnect the MAF/IAT sensor


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

4 I N SPECT M AF SI GN AL No Repair or replace suspected part, then go to Step 7.


CI RCUI T FOR SH ORT TO
POW ER SUPPLY
Yes Go to the next step.
Switch the ignition to ON
(Engine off).

Measure voltage between MAF


sensor terminal D (wiring
harness-side) and body
ground.

Is voltage B+?

5 I N SPECT PCM CON N ECTOR No Repair or replace suspected part, then go to Step 7.
FOR POOR CON N ECTI ON

Switch the ignition to off. Yes Go to the next step.

Disconnect the PCM connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Are there any malfunction?

6 I N SPECT TH E M AF SEN SOR Yes Replace the MAF/IAT sensor (See M ASS AI R FLOW ( M AF) / I N TAKE AI R
TEM PERATURE ( I AT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .),
Inspect the MAF sensor. then go to Step 7.
(See M ASS AI R FLOW ( M AF)
SEN SOR I N SPECTI ON [ M ZI 3 .7 No Go to the next step.
V6 ] .)

Is there malfunction?

7 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G OF
D TC P0 1 0 3 :0 0 H AS BEEN If the malfunction recurs, replace the PCM.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Verify that all disconnected
Go to the next step.
connectors reconnected.

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Switch the ignition to ON No Go to the next step.
(Engine off).

Clear the DTC from the PCM


memory using the M–MDS.

Start engine and warm it up


completely.

Is same DTC present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
IAT sensor circuit range/performance
P0111:00

Indicates the IAT rationality test has failed. This DTC indicates that the IAT
value is higher than a calibrated value and could prevent 1 or more on-board
diagnostic (OBD) monitors from completing.The PCM runs this logic after an
D ETECTI ON
engine off and a calibrated soak period (typically 6 hours) This soak period
CON D I TI ON
allows IAT and CHT to stabilize and not differ by more than a calibrated
value. DTC P0111:00 is set when: the IAT at engine start exceeds the CHT
by more than a calibrated value, typically 17 °C {31 °F}.

POSSI BLE
IAT sensor malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA then go to the next step.
been recorded?

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line repair
information availability.
No Go to the next step.
Is any related Service
Bulletins available?

3 I N SPECT I AT SEN SOR Yes Go to the next step.

Inspect IAT sensor.


No Replace MAF/IAT sensor, then go to the next step.
(See I N TAKE AI R
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TEM PERATURE ( I AT) SEN SOR (See M ASS AI R FLOW ( M AF) / I N TAKE AI R
I N SPECTI ON [ M ZI 3 .7 V6 ] .) TEM PERATURE ( I AT) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is IAT sensor normal?

4 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 1 1 1 :0 0 H AS BEEN (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the PCM


memory using the M-MDS.

Start engine and run engine


under FREEZE FRAME DATA
condition.

Is the PENDING CODE for


this DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
IAT sensor circuit range/performance
P0111:00

Indicates the IAT rationality test has failed. This DTC indicates that the IAT
value is higher than a calibrated value and could prevent 1 or more on-board
diagnostic (OBD) monitors from completing.The PCM runs this logic after an
D ETECTI ON
engine off and a calibrated soak period (typically 6 hours) This soak period
CON D I TI ON
allows IAT and CHT to stabilize and not differ by more than a calibrated
value. DTC P0111:00 is set when: the IAT at engine start exceeds the CHT
by more than a calibrated value, typically 17 °C {31 °F}.

POSSI BLE
IAT sensor malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA then go to the next step.
been recorded?

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON available Service Bulletins.
AVAI LABI LI TY
If the vehicle is not repaired, go to
Verify related Service the next step.
Bulletins and/or on-line repair
information availability.
No Go to the next step.
Is any related Service
Bulletins available?

3 I N SPECT I AT SEN SOR Yes Go to the next step.

Inspect IAT sensor.


No Replace MAF/IAT sensor, then go to the next step.
(See I N TAKE AI R
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TEM PERATURE ( I AT) SEN SOR (See M ASS AI R FLOW ( M AF) / I N TAKE AI R
I N SPECTI ON [ M ZI 3 .7 V6 ] .) TEM PERATURE ( I AT) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Is IAT sensor normal?

4 VERI FY Yes Replace the PCM, then go to the next step.


TROUBLESH OOTI N G OF
D TC P0 1 1 1 :0 0 H AS BEEN (See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
COM PLETED

Verify that all disconnected No Go to the next step.


connectors reconnected.

Clear the DTC from the PCM


memory using the M-MDS.

Start engine and run engine


under FREEZE FRAME DATA
condition.

Is the PENDING CODE for


this DTC present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0112:00 IAT sensor circuit low input

D ETECTI ON Indicates that the sensor signal is less than the self-test minimum. The IAT sensor
CON D I TI ON minimum is 0 .2 V or 1 2 1 ° C { 2 5 0 ° F} .

IAT sensor malfunction

POSSI BLE CAUSE Connector or terminal malfunction

Short to ground circuit between MAF/IAT sensor terminal F and PCM terminal 1P

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not repaired,
information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

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3 I N SPECT I AT SEN SOR TERM I N AL Yes Repair or replace suspected part, then go to
Step 6.
Switch the ignition to off.

Disconnect MAF/IAT sensor connector. No Go to the next step.

Inspect for bent terminal of MAF/IAT sensor


terminals E and F (part-side).

Is there any malfunction?

4 CLASSI FY I AT SEN SOR M ALFUN CTI ON OR Yes Replace MAF/IAT sensor or harness, then go
H ARN ESS M ALFUN CTI ON to Step 6.

Connect M–MDS to DLC-2.


No Go to the next step.
Access IAT PID.

Verify IAT value when disconnecting MAF/IAT sensor


connector.

Does IAT value change?

5 I N SPECT I AT SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go to
GROUN D the next step.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect continuity between MAF/IAT sensor terminal


F (wiring harness-side) and body ground.

Is there continuity?

6 VERI FY TROUBLESH OOTI N G OF D TC P0 1 1 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M– [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Start engine and warm it up completely.

Is same DTC present? No Go to the next step.

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0112:00 IAT sensor circuit low input

D ETECTI ON Indicates that the sensor signal is less than the self-test minimum. The IAT sensor
CON D I TI ON minimum is 0 .2 V or 1 2 1 ° C { 2 5 0 ° F} .

IAT sensor malfunction

POSSI BLE CAUSE Connector or terminal malfunction

Short to ground circuit between MAF/IAT sensor terminal F and PCM terminal 1P

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not repaired,
information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

cardiagn.com
3 I N SPECT I AT SEN SOR TERM I N AL Yes Repair or replace suspected part, then go to
Step 6.
Switch the ignition to off.

Disconnect MAF/IAT sensor connector. No Go to the next step.

Inspect for bent terminal of MAF/IAT sensor


terminals E and F (part-side).

Is there any malfunction?

4 CLASSI FY I AT SEN SOR M ALFUN CTI ON OR Yes Replace MAF/IAT sensor or harness, then go
H ARN ESS M ALFUN CTI ON to Step 6.

Connect M–MDS to DLC-2.


No Go to the next step.
Access IAT PID.

Verify IAT value when disconnecting MAF/IAT sensor


connector.

Does IAT value change?

5 I N SPECT I AT SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go to
GROUN D the next step.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect continuity between MAF/IAT sensor terminal


F (wiring harness-side) and body ground.

Is there continuity?

6 VERI FY TROUBLESH OOTI N G OF D TC P0 1 1 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors reconnected. replace the PCM.

Switch the ignition to ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M– [ M ZI 3 .7 V6 ] .)
MDS.
Go to the next step.
Start engine and warm it up completely.

Is same DTC present? No Go to the next step.

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0113:00 IAT sensor circuit high input

D ETECTI ON Indicates the sensor signal is more than the self-test maximum. The IAT sensor
CON D I TI ON maximum is 4 .6 V or – 5 0 ° C { – 5 8 ° F} .

Connector or terminal malfunction

IAT sensor malfunction

POSSI BLE CAUSE Short to power supply between MAF/IAT sensor terminal F and PCM terminal 1P

Open circuit between MAF/IAT sensor terminal F and PCM terminal 1P

Open circuit between MAF/IAT sensor terminal E and PCM terminal 1AT

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

cardiagn.com
3 I N SPECT I AT SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion).

Are there any malfunction?

4 CLASSI FY I AT SEN SOR M ALFUN CTI ON OR H ARN ESS Yes Inspect the IAT sensor.
M ALFUN CTI ON
(See I N TAKE AI R TEM PERATURE ( I AT)
Disconnect the MAF/IAT sensor connector. SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (Engine off). Replace if necessary, then go to Step 9.

Measure voltage between MAF/IAT sensor terminal F


(wiring harness-side) and body ground. No Go to the next step.

Is voltage 4 .5 —5 .5 V ?

5 I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR SH ORT Yes Repair or replace suspected part, then
TO POW ER SUPPLY go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between MAF/IAT sensor terminal F
(wiring harness-side) and body ground.

Is voltage B+ ?

6 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then
go to Step 9.
Switch the ignition to off.

Disconnect the PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Are there any malfunction?

7 I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between MAF/IAT sensor terminal F No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1P (wiring go to Step 9.
harness-side).

Is there continuity?

8 I N SPECT I AT SEN SOR GROUN D CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between MAF/IAT sensor terminal E No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1AT (wiring go to the next step.
harness-side).

Is there continuity?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 1 1 3 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

cardiagn.com
Switch the ignition to ON (Engine off). (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start engine and warm it up completely. Go to the next step.


Is same DTC present?
No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0113:00 IAT sensor circuit high input

D ETECTI ON Indicates the sensor signal is more than the self-test maximum. The IAT sensor
CON D I TI ON maximum is 4 .6 V or – 5 0 ° C { – 5 8 ° F} .

Connector or terminal malfunction

IAT sensor malfunction

POSSI BLE CAUSE Short to power supply between MAF/IAT sensor terminal F and PCM terminal 1P

Open circuit between MAF/IAT sensor terminal F and PCM terminal 1P

Open circuit between MAF/IAT sensor terminal E and PCM terminal 1AT

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA been recorded?


No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

cardiagn.com
3 I N SPECT I AT SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect MAF/IAT sensor connector.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion).

Are there any malfunction?

4 CLASSI FY I AT SEN SOR M ALFUN CTI ON OR H ARN ESS Yes Inspect the IAT sensor.
M ALFUN CTI ON
(See I N TAKE AI R TEM PERATURE ( I AT)
Disconnect the MAF/IAT sensor connector. SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Switch the ignition to ON (Engine off). Replace if necessary, then go to Step 9.

Measure voltage between MAF/IAT sensor terminal F


(wiring harness-side) and body ground. No Go to the next step.

Is voltage 4 .5 —5 .5 V ?

5 I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR SH ORT Yes Repair or replace suspected part, then
TO POW ER SUPPLY go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between MAF/IAT sensor terminal F
(wiring harness-side) and body ground.

Is voltage B+ ?

6 I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON Yes Repair or replace suspected part, then
go to Step 9.
Switch the ignition to off.

Disconnect the PCM connector. No Go to the next step.

Inspect for poor connection (such as damaged/ pulled-out


pins, corrosion).

Are there any malfunction?

7 I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between MAF/IAT sensor terminal F No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1P (wiring go to Step 9.
harness-side).

Is there continuity?

8 I N SPECT I AT SEN SOR GROUN D CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Inspect continuity between MAF/IAT sensor terminal E No Repair or replace suspected part, then
(wiring harness-side) and PCM terminal 1AT (wiring go to the next step.
harness-side).

Is there continuity?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 1 1 3 :0 0 H AS Yes Repeat the inspection from Step 1.


BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

cardiagn.com
Switch the ignition to ON (Engine off). (See PCM
REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using the M-MDS. [ M ZI 3 .7 V6 ] .)

Start engine and warm it up completely. Go to the next step.


Is same DTC present?
No Go to the next step.

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0122:00 TP sensor No.1 circuit low input

D ETECTI ON The TP sensor No.1 circuit was flagged as a concern by the PCM indicating a low
CON D I TI ON voltage or open circuit.

Connector or terminal malfunction

Short to ground circuit between throttle body terminal F and PCM terminal 2AN

POSSI BLE CAUSE Open circuit between throttle body terminal F and PCM terminal 2AN

Open circuit between throttle body terminal E and PCM terminal 2Z

TP sensor No.1 malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT TP SEN SOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between TP sensor terminal F
(wiring harness-side) and body ground

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between throttle body connector


terminal F (wiring harness-side) and PCM terminal 2AN No Repair or replace suspected part, then
(wiring harness-side). go to Step 9.

Is there continuity?

7 I N SPECT TP GROUN D CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between TP sensor terminal E
(wiring harness-side) and PCM terminal 2Z (wiring
harness-side).

Is the continuity?

8 I N SPECT TP SEN SOR N O.1 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.1.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 1 2 2 :0 0 Yes Repeat the inspection from Step 1.

cardiagn.com
H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0122:00 TP sensor No.1 circuit low input

D ETECTI ON The TP sensor No.1 circuit was flagged as a concern by the PCM indicating a low
CON D I TI ON voltage or open circuit.

Connector or terminal malfunction

Short to ground circuit between throttle body terminal F and PCM terminal 2AN

POSSI BLE CAUSE Open circuit between throttle body terminal F and PCM terminal 2AN

Open circuit between throttle body terminal E and PCM terminal 2Z

TP sensor No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT TP SEN SOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between TP sensor terminal F
(wiring harness-side) and body ground

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between throttle body connector


terminal F (wiring harness-side) and PCM terminal 2AN No Repair or replace suspected part, then
(wiring harness-side). go to Step 9.

Is there continuity?

7 I N SPECT TP GROUN D CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between TP sensor terminal E
(wiring harness-side) and PCM terminal 2Z (wiring
harness-side).

Is the continuity?

8 I N SPECT TP SEN SOR N O.1 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.1.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 1 2 2 :0 0 Yes Repeat the inspection from Step 1.

cardiagn.com
H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0123:00 TP sensor No.1 circuit high input

D ETECTI ON The TP sensor No.1 circuit was flagged as a concern by the PCM indicating a high
CON D I TI ON voltage.

Connector or terminal malfunction

Short to constant voltage supply circuit between throttle body terminal F and PCM
POSSI BLE CAUSE terminal 2AN

TP sensor signal circuits are shorted each other

TP sensor No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

cardiagn.com
3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT TP SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
POW ER SUPPLY to Step 8.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between Throttle body connector
terminal F (wiring harness-side) and body ground.

Is the voltage B+?

6 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Disconnect the TP sensor and PCM connector. No Repair or replace suspected part, then go
to Step 8.
Measure resistance between Throttle body connector
terminal D and F

Is the resistance more than 10 kilohms?

7 I N SPECT TP SEN SOR N O.1 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.1.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P0 1 2 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Make sure to reconnect all disconnected connectors. replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

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Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0123:00 TP sensor No.1 circuit high input

D ETECTI ON The TP sensor No.1 circuit was flagged as a concern by the PCM indicating a high
CON D I TI ON voltage.

Connector or terminal malfunction

Short to constant voltage supply circuit between throttle body terminal F and PCM
POSSI BLE CAUSE terminal 2AN

TP sensor signal circuits are shorted each other

TP sensor No.1 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

cardiagn.com
3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT TP SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then go
POW ER SUPPLY to Step 8.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between Throttle body connector
terminal F (wiring harness-side) and body ground.

Is the voltage B+?

6 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Disconnect the TP sensor and PCM connector. No Repair or replace suspected part, then go
to Step 8.
Measure resistance between Throttle body connector
terminal D and F

Is the resistance more than 10 kilohms?

7 I N SPECT TP SEN SOR N O.1 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.1.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Are there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P0 1 2 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction recurs,
Make sure to reconnect all disconnected connectors. replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

cardiagn.com
Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0222:00 TP sensor No.2 circuit low input

D ETECTI ON The TP sensor No.2 circuit was flagged as a concern by the PCM indicating a low
CON D I TI ON voltage or open circuit.

Connector or terminal malfunction

Short to ground circuit between throttle body terminal C and PCM terminal 2AL

POSSI BLE CAUSE Open circuit between throttle body terminal C and PCM terminal 2AL

Open circuit between throttle body terminal E and PCM terminal 2Z

TP sensor No.2 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT TP SEN SOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between the following circuits:

TP sensor terminal D (wiring harness-


side) and body ground

TP sensor terminal C (wiring harness-


side) and body ground

Are there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between throttle body connector


terminal C (wiring harness-side) and PCM terminal 2AL No Repair or replace suspected part, then
(wiring harness-side). go to Step 9.

Is there continuity?

7 I N SPECT TP GROUN D CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between TP sensor terminal E and
body ground.

Is the continuity?

8 I N SPECT TP SEN SOR N O.2 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.2.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

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Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 2 2 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (SeeD TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0222:00 TP sensor No.2 circuit low input

D ETECTI ON The TP sensor No.2 circuit was flagged as a concern by the PCM indicating a low
CON D I TI ON voltage or open circuit.

Connector or terminal malfunction

Short to ground circuit between throttle body terminal C and PCM terminal 2AL

POSSI BLE CAUSE Open circuit between throttle body terminal C and PCM terminal 2AL

Open circuit between throttle body terminal E and PCM terminal 2Z

TP sensor No.2 malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT TP SEN SOR CI RCUI T FOR SH ORT TO Yes Repair or replace suspected part, then
GROUN D go to Step 9.

Switch the ignition to ON (Engine off).


No Go to the next step.
Inspect for continuity between the following circuits:

TP sensor terminal D (wiring harness-


side) and body ground

TP sensor terminal C (wiring harness-


side) and body ground

Are there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

6 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Inspect for continuity between throttle body connector


terminal C (wiring harness-side) and PCM terminal 2AL No Repair or replace suspected part, then
(wiring harness-side). go to Step 9.

Is there continuity?

7 I N SPECT TP GROUN D CI RCUI T FOR OPEN Yes Go to the next step.


CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between TP sensor terminal E and
body ground.

Is the continuity?

8 I N SPECT TP SEN SOR N O.2 Yes Replace the throttle body, then go to the
next step.
Inspect the TP sensor No.2.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

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Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 2 2 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.


(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is same DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (SeeD TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0223:00 TP sensor No.2 circuit high input

D ETECTI ON The TP sensor No.2 circuit was flagged as a concern by the PCM indicating a high
CON D I TI ON voltage.

Connector or terminal malfunction

Open circuit wiring harness between throttle body terminal C and PCM terminal
POSSI BLE CAUSE 2AL

TP sensor No.2 malfunction

TP sensor signal circuits are shorted each other

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next

cardiagn.com
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Disconnect the PCM connector. to Step 8.

Disconnect the throttle body connector.

Inspect for continuity between the following terminals:

Throttle body terminal C (wiring


harness-side) and PCM terminal 2AL
(wiring harness-side)

Throttle body terminal D (wiring


harness-side) and PCM terminal 2AP
(wiring harness-side)

Are there continuity?

6 I N SPECT TP SEN SOR N O.2 Yes Replace the throttle body, then go to
Step 8.
Inspect the TP sensor No.2.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is there any malfunction?

7 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Disconnect the TP sensor and PCM connector. No Repair or replace suspected part, then go
to Step 8.
Measure resistance between Throttle body connector
terminal D and C.

Is the resistance more than 10 kilohms?

cardiagn.com
8 VERI FY TROUBLESH OOTI N G OF D TC P0 2 2 3 :0 0 Yes Repeat the inspection from Step 1.
H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0223:00 TP sensor No.2 circuit high input

D ETECTI ON The TP sensor No.2 circuit was flagged as a concern by the PCM indicating a high
CON D I TI ON voltage.

Connector or terminal malfunction

Open circuit wiring harness between throttle body terminal C and PCM terminal
POSSI BLE CAUSE 2AL

TP sensor No.2 malfunction

TP sensor signal circuits are shorted each other

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next

cardiagn.com
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TP SEN SOR CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the throttle body connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go
CON N ECTI ON to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/ pulled-


out pins, corrosion).

Are there any malfunction?

5 I N SPECT TP SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace suspected part, then go
Disconnect the PCM connector. to Step 8.

Disconnect the throttle body connector.

Inspect for continuity between the following terminals:

Throttle body terminal C (wiring


harness-side) and PCM terminal 2AL
(wiring harness-side)

Throttle body terminal D (wiring


harness-side) and PCM terminal 2AP
(wiring harness-side)

Are there continuity?

6 I N SPECT TP SEN SOR N O.2 Yes Replace the throttle body, then go to
Step 8.
Inspect the TP sensor No.2.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON No Go to the next step.
[ M ZI 3 .7 V6 ] .)

Is there any malfunction?

7 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Disconnect the TP sensor and PCM connector. No Repair or replace suspected part, then go
to Step 8.
Measure resistance between Throttle body connector
terminal D and C.

Is the resistance more than 10 kilohms?

cardiagn.com
8 VERI FY TROUBLESH OOTI N G OF D TC P0 2 2 3 :0 0 Yes Repeat the inspection from Step 1.
H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M- (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0300:00 Random misfire detected

D ETECTI ON The random misfire DTC indicates multiple cylinders are misfiring or the
CON D I TI ON PCM cannot identify which cylinder is misfiring.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Related connector and terminal malfunction

Related wiring harness malfunction

CMP sensor malfunction

CKP sensor malfunction

Ignition coil malfunction

Ignition system malfunction

MAF sensor contamination

POSSI BLE Excess air suction in intake air system (between MAF/IAT sensor and
CAUSE dynamic chamber)

Vacuum hoses damages or improper connection

Fuel pump malfunction

Fuel pressure regulator malfunction

Fuel line clogged

Fuel filter clogged

cardiagn.com
Fuel runout

Poor quality fuel

Fuel leakage in fuel line

Insufficient compression

Variable valve timing control system improper operation

Purge solenoid valve malfunction

PCV valve malfunction

Related connector and terminal malfunction

Related wiring harness malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then go
Has FREEZE FRAME to the next step.
DATA been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R Service Bulletins.
I N FORM ATI ON
AVAI LABI LI TY If the vehicle is not repaired, go to the
next step.
Verify related Service
Bulletins and/or on-line
repair information No Go to the next step.
availability.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition to off,


then to the ON (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Are other DTCs present?

cardiagn.com
4 VERI FY CURREN T Yes Inspect the suspected circuit or part or both according to
I N PUT SI GN AL inspection results.
STATUS ( KEY TO
ON / I D LE) (See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Access APP1, APP2, ECT, Then go to Step 17.


IAT, MAF, RPM, TP REL
and VSS PIDs using the No Go to the next step.
M-MDS.

(See PCM I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Is there any signal that


is far out of specification
when the ignition is
switched ON, and the
engine is run at idle?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS UN D ER TROUBLE CON D I TI ON Yes Inspect the suspected circuit or part or both according to
inspection results.
CAUTI ON :
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
While performing this
step, always operate the Then go to Step 17.
vehicle in a safe and
lawful manner. No Go to the next step.
When the M-MDS is used
to observe monitor
system status while
driving, be sure to have
another technician with
you, or record the data
in the M-MDS using the
PID/DATA MONITOR AND
RECORD capturing
function and inspect
later.

Inspect the same PIDs as


in Step 4 when
simulating the FREEZE
FRAME DATA condition.

Is there any signal which


causes drastic changes?

6 I N SPECT CM P SEN SOR Yes Inspect the installation condition for damage to the timing
belt and gears, and repair malfunctioning parts.
Inspect the CMP sensor.
If it is normal, replace CMP sensor.
(See CAM SH AFT
POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZI 3 .7 REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
V6 ] .)
Then go to Step 17.
Is there any

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malfunction?
No Go to the next step.

7 VERI FY CKP SEN SOR Yes Retighten the CKP sensor, then go to Step 17.
I N STALLATI ON
CON D I TI ON (See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Inspect for CKP sensor
looseness.
No Go to the next step.
Is the CKP sensor loose?

8 I N SPECT I GN I TI ON Yes Go to the next step.


SYSTEM OPERATI ON

Perform the spark test. No Repair or replace the malfunctioning part according to the
spark test results, then go to Step 17.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Are the results of the


spark test normal?

9 I N SPECT M AF PI D Yes Go to Step 11.

Start the engine.


No Go to the next step.
Access the MAF PID
using the M-MDS.

Verify that the MAF PID


changes quickly
according to the engine
speed when the engine is
raced.

Is the MAF PID response


normal?

10 I N SPECT FOR Yes Repair or replace the suspected part, then go to Step 17.
EXCESSI VE AI R
SUCTI ON I N I N TAKE
AI R SYSTEM No Replace the MAF/IAT sensor, then go to Step 17.

Inspect for air leakage at (See M ASS AI R FLOW ( M AF) / I N TAKE AI R TEM PERATURE
( I AT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
the following:

Between
the
MAF/IAT
sensor
and the
throttle
body

Between

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the
throttle
body
and the
dynamic
chamber

Is there any
malfunction?

11 I N SPECT FUEL LI N E Yes If the fuel line pressure is too low, go to the next step. If
PRESSURE the fuel line pressure is excessively high, check as
follows:
Switch the ignition to off.
Fuel pump maximum pressure
Inspect the fuel line
pressure. Fuel return line for clogging

(See FUEL LI N E If all of the above are


PRESSURE I N SPECTI ON normal, replace the
[ M ZI 3 .7 V6 ] .) pressure regulator.

Is there any (See FUEL PUM P UN I T


malfunction? D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)

Then go to Step 17.

No Go to Step 13.

12 I N SPECT FUEL LI N E Yes Replace suspected fuel line, then go to Step 17.
FROM FUEL PUM P TO
FUEL D ELI VERY PI PE
No Inspect the low-pressure side fuel filter for the following:
Visually inspect the fuel
line for any leakage. Foreign material or staining inside the
fuel filter
Is any fuel leakage
found? Perform the following actions as a result:

If foreign material or staining is found


inside the fuel filter (low-pressure side),
clean the fuel tank and filter.

If normal, replace the fuel pump unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Then, go to Step 17.

13 I N SPECT VARI ABLE Yes Go to the next step.


VALVE TI M I N G
CON TROL SYSTEM
OPERATI ON No Repair or replace the malfunctioning part according to the
variable valve timing control system inspection results,
Inspect the variable then go to Step 17.
valve timing control

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system operation.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Does the variable timing


control system work
properly?

14 I N SPECT OPERATI ON Yes Go to the next step.


OF PURGE SOLEN OI D
VALVE
No Repair or replace the malfunctioning part according to the
Inspect the purge control purge control system inspection results, then go to Step
system operation. 17.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Does the purge control


system work properly?

I N SPECT SEALI N G OF EN GI N E
15 COOLAN T PASSAGE Yes Air penetrates due to poor sealing of the head gasket or
other areas between the combustion chamber and the
W ARN I N G: engine coolant passage. Repair or replace malfunctioning
parts, then go to Step 17.
Never remove the
cooling system cap or
loosen the radiator drain No Go to the next step.
plug while the engine is
running, or when the
engine and radiator are
hot. Scalding engine
coolant and steam may
shoot out and cause
serious injury. It may
also damage the engine
and cooling system.

Turn off the engine and


wait until it is cool. Even
then, be very careful
when removing the cap.
Wrap a thick cloth
around it and slowly turn
it counterclockwise to
the first stop. Step back
while the pressure
escapes

When you are sure all


the pressure is gone,
press down on the cap
using the cloth, turn it,

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and remove it.

Remove the radiator cap.

Implement the procedure


to bleed air from the
engine coolant, then run
the engine at idle

Are there any small


bubbles which make the
engine coolant white at
the filling opening?

N OTE:

Large bubbles are


normal since they are
remaining air coming
from the engine coolant
passage.

16 I N SPECT EN GI N E Yes Inspect the PCV valve.


COM PRESSI ON
If the PCV valve operation is not normal,
Inspect the engine replace the PCV valve. Then go to the
compression. next step.

(See COM PRESSI ON If the PCV valve operation is normal, go


I N SPECTI ON [ M ZI 3 .7 to the next step.
V6 ] .)
(The system is operating correctly at this time. The
Is it normal? concern may have been caused by a loose or corroded
connector.)

No Perform an engine overhaul for repairs, then go to the


next step.

17 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G
OF D TC P0 3 0 0 :0 0 H AS If the malfunction recurs, replace the
BEEN COM PLETED PCM.

Verify that all (See PCM REM OVAL/ I N STALLATI ON [ M ZI


disconnected connectors 3 .7 V6 ] .)
are reconnected.
Go to the next step.
Clear the DTC from the
PCM memory using the No Go to the next step.
M-MDS.

Perform the OBD-II


DRIVE MODE up to
Misfire, Fuel and HO2S
Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

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Is the PENDING CODE
for this DTC present?

18 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0300:00 Random misfire detected

D ETECTI ON The random misfire DTC indicates multiple cylinders are misfiring or the
CON D I TI ON PCM cannot identify which cylinder is misfiring.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Related connector and terminal malfunction

Related wiring harness malfunction

CMP sensor malfunction

CKP sensor malfunction

Ignition coil malfunction

Ignition system malfunction

MAF sensor contamination

POSSI BLE Excess air suction in intake air system (between MAF/IAT sensor and
CAUSE dynamic chamber)

Vacuum hoses damages or improper connection

Fuel pump malfunction

Fuel pressure regulator malfunction

Fuel line clogged

Fuel filter clogged

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Fuel runout

Poor quality fuel

Fuel leakage in fuel line

Insufficient compression

Variable valve timing control system improper operation

Purge solenoid valve malfunction

PCV valve malfunction

Related connector and terminal malfunction

Related wiring harness malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E Yes Go to the next step.


D ATA H AS BEEN
RECORD ED
No Record FREEZE FRAME DATA on the repair order, then go
Has FREEZE FRAME to the next step.
DATA been recorded?

2 VERI FY RELATED Yes Perform repair or diagnosis according to the available


REPAI R Service Bulletins.
I N FORM ATI ON
AVAI LABI LI TY If the vehicle is not repaired, go to the
next step.
Verify related Service
Bulletins and/or on-line
repair information No Go to the next step.
availability.

Is any related Service


Bulletins available?

3 VERI FY RELATED Yes Go to the appropriate DTC troubleshooting.


PEN D I N G COD E OR
STORED D TCs (See D TC TABLE [ M ZI 3 .7 V6 ] .)

Switch the ignition to off,


then to the ON (Engine No Go to the next step.
off).

Verify related pending


code or stored DTCs.

Are other DTCs present?

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4 VERI FY CURREN T Yes Inspect the suspected circuit or part or both according to
I N PUT SI GN AL inspection results.
STATUS ( KEY TO
ON / I D LE) (See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Access APP1, APP2, ECT, Then go to Step 17.


IAT, MAF, RPM, TP REL
and VSS PIDs using the No Go to the next step.
M-MDS.

(See PCM I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Is there any signal that


is far out of specification
when the ignition is
switched ON, and the
engine is run at idle?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS UN D ER TROUBLE CON D I TI ON Yes Inspect the suspected circuit or part or both according to
inspection results.
CAUTI ON :
(See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)
While performing this
step, always operate the Then go to Step 17.
vehicle in a safe and
lawful manner. No Go to the next step.
When the M-MDS is used
to observe monitor
system status while
driving, be sure to have
another technician with
you, or record the data
in the M-MDS using the
PID/DATA MONITOR AND
RECORD capturing
function and inspect
later.

Inspect the same PIDs as


in Step 4 when
simulating the FREEZE
FRAME DATA condition.

Is there any signal which


causes drastic changes?

6 I N SPECT CM P SEN SOR Yes Inspect the installation condition for damage to the timing
belt and gears, and repair malfunctioning parts.
Inspect the CMP sensor.
If it is normal, replace CMP sensor.
(See CAM SH AFT
POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZI 3 .7 REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
V6 ] .)
Then go to Step 17.
Is there any

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malfunction?
No Go to the next step.

7 VERI FY CKP SEN SOR Yes Retighten the CKP sensor, then go to Step 17.
I N STALLATI ON
CON D I TI ON (See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Inspect for CKP sensor
looseness.
No Go to the next step.
Is the CKP sensor loose?

8 I N SPECT I GN I TI ON Yes Go to the next step.


SYSTEM OPERATI ON

Perform the spark test. No Repair or replace the malfunctioning part according to the
spark test results, then go to Step 17.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Are the results of the


spark test normal?

9 I N SPECT M AF PI D Yes Go to Step 11.

Start the engine.


No Go to the next step.
Access the MAF PID
using the M-MDS.

Verify that the MAF PID


changes quickly
according to the engine
speed when the engine is
raced.

Is the MAF PID response


normal?

10 I N SPECT FOR Yes Repair or replace the suspected part, then go to Step 17.
EXCESSI VE AI R
SUCTI ON I N I N TAKE
AI R SYSTEM No Replace the MAF/IAT sensor, then go to Step 17.

Inspect for air leakage at (See M ASS AI R FLOW ( M AF) / I N TAKE AI R TEM PERATURE
( I AT) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
the following:

Between
the
MAF/IAT
sensor
and the
throttle
body

Between

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the
throttle
body
and the
dynamic
chamber

Is there any
malfunction?

11 I N SPECT FUEL LI N E Yes If the fuel line pressure is too low, go to the next step. If
PRESSURE the fuel line pressure is excessively high, check as
follows:
Switch the ignition to off.
Fuel pump maximum pressure
Inspect the fuel line
pressure. Fuel return line for clogging

(See FUEL LI N E If all of the above are


PRESSURE I N SPECTI ON normal, replace the
[ M ZI 3 .7 V6 ] .) pressure regulator.

Is there any (See FUEL PUM P UN I T


malfunction? D I SASSEM BLY/ ASSEM BLY
[ M ZI 3 .7 V6 ] .)

Then go to Step 17.

No Go to Step 13.

12 I N SPECT FUEL LI N E Yes Replace suspected fuel line, then go to Step 17.
FROM FUEL PUM P TO
FUEL D ELI VERY PI PE
No Inspect the low-pressure side fuel filter for the following:
Visually inspect the fuel
line for any leakage. Foreign material or staining inside the
fuel filter
Is any fuel leakage
found? Perform the following actions as a result:

If foreign material or staining is found


inside the fuel filter (low-pressure side),
clean the fuel tank and filter.

If normal, replace the fuel pump unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

Then, go to Step 17.

13 I N SPECT VARI ABLE Yes Go to the next step.


VALVE TI M I N G
CON TROL SYSTEM
OPERATI ON No Repair or replace the malfunctioning part according to the
variable valve timing control system inspection results,
Inspect the variable then go to Step 17.
valve timing control

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system operation.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Does the variable timing


control system work
properly?

14 I N SPECT OPERATI ON Yes Go to the next step.


OF PURGE SOLEN OI D
VALVE
No Repair or replace the malfunctioning part according to the
Inspect the purge control purge control system inspection results, then go to Step
system operation. 17.

(See EN GI N E CON TROL


SYSTEM OPERATI ON
I N SPECTI ON [ M ZI 3 .7
V6 ] .)

Does the purge control


system work properly?

I N SPECT SEALI N G OF EN GI N E
15 COOLAN T PASSAGE Yes Air penetrates due to poor sealing of the head gasket or
other areas between the combustion chamber and the
W ARN I N G: engine coolant passage. Repair or replace malfunctioning
parts, then go to Step 17.
Never remove the
cooling system cap or
loosen the radiator drain No Go to the next step.
plug while the engine is
running, or when the
engine and radiator are
hot. Scalding engine
coolant and steam may
shoot out and cause
serious injury. It may
also damage the engine
and cooling system.

Turn off the engine and


wait until it is cool. Even
then, be very careful
when removing the cap.
Wrap a thick cloth
around it and slowly turn
it counterclockwise to
the first stop. Step back
while the pressure
escapes

When you are sure all


the pressure is gone,
press down on the cap
using the cloth, turn it,

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and remove it.

Remove the radiator cap.

Implement the procedure


to bleed air from the
engine coolant, then run
the engine at idle

Are there any small


bubbles which make the
engine coolant white at
the filling opening?

N OTE:

Large bubbles are


normal since they are
remaining air coming
from the engine coolant
passage.

16 I N SPECT EN GI N E Yes Inspect the PCV valve.


COM PRESSI ON
If the PCV valve operation is not normal,
Inspect the engine replace the PCV valve. Then go to the
compression. next step.

(See COM PRESSI ON If the PCV valve operation is normal, go


I N SPECTI ON [ M ZI 3 .7 to the next step.
V6 ] .)
(The system is operating correctly at this time. The
Is it normal? concern may have been caused by a loose or corroded
connector.)

No Perform an engine overhaul for repairs, then go to the


next step.

17 VERI FY Yes Repeat the inspection from Step 1.


TROUBLESH OOTI N G
OF D TC P0 3 0 0 :0 0 H AS If the malfunction recurs, replace the
BEEN COM PLETED PCM.

Verify that all (See PCM REM OVAL/ I N STALLATI ON [ M ZI


disconnected connectors 3 .7 V6 ] .)
are reconnected.
Go to the next step.
Clear the DTC from the
PCM memory using the No Go to the next step.
M-MDS.

Perform the OBD-II


DRIVE MODE up to
Misfire, Fuel and HO2S
Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

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Is the PENDING CODE
for this DTC present?

18 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER
REPAIR PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZI 3 .7
V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0340:00 CMP sensor (RH) circuit

D ETECTI ON The test fails when the PCM can no longer detect the signal from the CMP sensor
CON D I TI ON (RH).

Connector or terminal malfunction

Short to power supply between CMP sensor (RH) terminal A and PCM terminal 2X

Short to ground circuit between CMP sensor (RH) terminal A and PCM terminal
2X
POSSI BLE CAUSE
Open circuit between CMP sensor (RH) terminal A and PCM terminal 2X

Open circuit between CMP sensor (RH) terminal B and PCM terminal 2AB

CMP sensor (RH) malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

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Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( RH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (RH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (RH)
terminal A (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( RH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (RH)
terminal A (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( RH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (RH) terminal A


(wiring harness-side) and PCM
terminal 2X (wiring harness-
side)

CMP sensor (RH) terminal B


(wiring harness-side) and PCM
terminal 2AB (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( RH ) Yes Replace CMP sensor (RH), then go to the next
step.
Inspect CMP sensor (RH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 0 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0340:00 CMP sensor (RH) circuit

D ETECTI ON The test fails when the PCM can no longer detect the signal from the CMP sensor
CON D I TI ON (RH).

Connector or terminal malfunction

Short to power supply between CMP sensor (RH) terminal A and PCM terminal 2X

Short to ground circuit between CMP sensor (RH) terminal A and PCM terminal
2X
POSSI BLE CAUSE
Open circuit between CMP sensor (RH) terminal A and PCM terminal 2X

Open circuit between CMP sensor (RH) terminal B and PCM terminal 2AB

CMP sensor (RH) malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

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Is any related Service Bulletins available?
No Go to the next step.

CLEAR AN D ATTEM PT TO RETRI EVE TH E D TC


3 Yes Go to the next step.
N OTE:

If DTCs P0340:00, P0344:00, P0345:00 or No Perform the “INTERMITTENT CONCERN


P0349:00 are present, ignition, alternator noise, TROUBLESHOOTING”. Then go to Step 11.
radio frequency interference and CKP concerns
should be considered.

Clear the DTC from the PCM memory using the


M-MDS.

Switch the ignition to ON (Engine running).

Increase engine speed to m or e t h a n 1 ,5 0 0 r pm


for 1 0 s. Repeat this 3 t im e s.

Retrieve the continuous memory DTCs.

The same DTC present?

CH ECK TH E GEN ERATOR FOR EXCESSI VE ELECTRI CAL


4 N OI SE Yes Go to the next step.

N OTE:
No Inspect the charging system,
If the generator/regulator is electrically noisy, then go to Step 11.
the noise decreases when the terminal B is
disconnected. Drive belt
damaged and
Switch the ignition to ON (Engine running). misinstallation

Monitor the generator for an audible electric Generator


noise. pulley or
generator
Switch the ignition to off. misinstallation

Generator/regulator terminal B disconnected.

Switch the ignition to ON (Engine running).

With the engine running, determine if the


generator is still noisy.

Does the noise remain constant when the


terminal B is disconnected?

5 I N SPECT CM P SEN SOR ( RH ) CON N ECTOR Yes Repair or replace suspected part, then go to
FOR POOR CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect the CMP sensor (RH) connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT CM P SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 11.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure voltage between CMP sensor (RH)
terminal A (wiring harness-side) and body

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ground.

Is the voltage B+ ?

7 I N SPECT CM P SEN SOR ( RH ) SI GN AL Yes Repair or replace suspected part, then go to


CI RCUI T FOR SH ORT TO GROUN D Step 11.

Switch the ignition to off.


No Go to the next step.
Check continuity between CMP sensor (RH)
terminal A (wiring harness-side) and body
ground.

Is there continuity?

8 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 11.

Switch the ignition to off.


No Go to the next step.
Disconnect PCM connector.

Check for poor connection (such as damaged,


pulled-out pins, and corrosion).

Are there any malfunction?

9 I N SPECT CM P SEN SOR ( RH ) CI RCUI T FOR Yes Go to the next step.


OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to


Step 11.
Check continuity between the following circuits:

CMP sensor (RH) terminal A


(wiring harness-side) and PCM
terminal 2X (wiring harness-
side)

CMP sensor (RH) terminal B


(wiring harness-side) and PCM
terminal 2AB (wiring harness-
side)

Is there continuity?

10 I N SPECT CM P SEN SOR ( RH ) Yes Replace CMP sensor (RH), then go to the next
step.
Inspect CMP sensor (RH).
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

11 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 3 4 0 :0 0 COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Switch the ignition to ON (Engine off). REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory using the
M-MDS. Go to the next step.

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Start the engine.
No Go to the next step.
Access the MAF PID using the M-MDS.

Is same DTC present?

12 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0443:00 Purge solenoid valve circuit

D ETECTI ON The PCM monitors the state of the purge solenoid valve circuit output driver. The test fails when
CON D I TI ON the signal moves outside the minimum or maximum limit for the commanded state.

Purge solenoid valve malfunction

Connector or terminal malfunction

Short to ground between purge solenoid valve terminal B and PCM terminal 2H
POSSI BLE
Open circuit between main relay terminal A and purge solenoid valve terminal A
CAUSE
Short to power supply between purge solenoid valve terminal B and PCM terminal 2H

Open circuit between purge solenoid valve terminal B and PCM terminal 2H

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT PURGE SOLEN OI D VALVE Yes Repair or replace suspected part, then go to Step 10.
CON N ECTOR FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect purge solenoid valve connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Are there any malfunction?

4 I N SPECT POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 10.

Measure voltage between purge solenoid valve


terminal A (wiring harness-side) and body
ground.

Is voltage B+ ?

5 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Repair or replace suspected part, then go to Step 10.
CI RCUI T FOR SH ORT TO POW ER SUPPLY

Switch the ignition to ON (Engine off). No Go to the next step.

Measure the voltage between purge solenoid


valve control terminal B (wiring harness-side) and
body ground.

Is voltage B+?

6 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Repair or replace suspected part, then go to Step 10.
CI RCUI T FOR SH ORT TO GROUN D

Switch the ignition to off. No Go to the next step.

Inspect for continuity between purge solenoid


valve control terminal B (wiring harness-side) and
body ground.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.
CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

8 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to Step 10.

Inspect continuity between purge solenoid valve


terminal B (wiring harness-side) and PCM
terminal 2H (wiring harness-side).

Is there continuity?

9 I N SPECT PURGE SOLEN OI D VALVE Yes Replace purge solenoid valve (See PURGE SOLEN OI D
VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .), then
Inspect the purge solenoid valve. go to Step 10.
(See PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZI
3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.

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P0 4 4 3 :0 0 COM PLETED
If the malfunction recurs, replace the
Make sure to reconnect all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON
Clear DTC from PCM memory using M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0443:00 Purge solenoid valve circuit

D ETECTI ON The PCM monitors the state of the purge solenoid valve circuit output driver. The test fails when
CON D I TI ON the signal moves outside the minimum or maximum limit for the commanded state.

Purge solenoid valve malfunction

Connector or terminal malfunction

Short to ground between purge solenoid valve terminal B and PCM terminal 2H
POSSI BLE
Open circuit between main relay terminal A and purge solenoid valve terminal A
CAUSE
Short to power supply between purge solenoid valve terminal B and PCM terminal 2H

Open circuit between purge solenoid valve terminal B and PCM terminal 2H

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order, then
go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the available
AVAI LABI LI TY Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to
repair information availability. the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT PURGE SOLEN OI D VALVE Yes Repair or replace suspected part, then go to Step 10.
CON N ECTOR FOR POOR CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect purge solenoid valve connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Are there any malfunction?

4 I N SPECT POW ER SUPPLY CI RCUI T FOR OPEN Yes Go to the next step.
CI RCUI T

Switch the ignition to ON (Engine off). No Repair or replace suspected part, then go to Step 10.

Measure voltage between purge solenoid valve


terminal A (wiring harness-side) and body
ground.

Is voltage B+ ?

5 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Repair or replace suspected part, then go to Step 10.
CI RCUI T FOR SH ORT TO POW ER SUPPLY

Switch the ignition to ON (Engine off). No Go to the next step.

Measure the voltage between purge solenoid


valve control terminal B (wiring harness-side) and
body ground.

Is voltage B+?

6 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Repair or replace suspected part, then go to Step 10.
CI RCUI T FOR SH ORT TO GROUN D

Switch the ignition to off. No Go to the next step.

Inspect for continuity between purge solenoid


valve control terminal B (wiring harness-side) and
body ground.

Is there continuity?

7 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to Step 10.
CON N ECTI ON

Switch the ignition to off. No Go to the next step.

Disconnect PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

8 I N SPECT PURGE SOLEN OI D VALVE CON TROL Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then go to Step 10.

Inspect continuity between purge solenoid valve


terminal B (wiring harness-side) and PCM
terminal 2H (wiring harness-side).

Is there continuity?

9 I N SPECT PURGE SOLEN OI D VALVE Yes Replace purge solenoid valve (See PURGE SOLEN OI D
VALVE REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .), then
Inspect the purge solenoid valve. go to Step 10.
(See PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZI
3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

10 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.

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P0 4 4 3 :0 0 COM PLETED
If the malfunction recurs, replace the
Make sure to reconnect all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON
Clear DTC from PCM memory using M-MDS. [ M ZI 3 .7 V6 ] .)

Perform the KOEO or KOER self-test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)


No Go to the next step.
Is the PENDING CODE same DTC present?

11 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 8 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0480:00 Fan control circuit

D ETECTI ON This test inspect the fan control circuit. The DTC sets if the PCM detects the voltage on the fan control
CON D I TI ON variable circuit is not within the expected range.

Short to ground or open circuit in fan control module relay secondary power supply circuit

Short to ground in wiring harness between battery positive terminal and fan control
module relay terminal A

MAIN 125 A fuse and/or FAN 60 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and fan control module
relay terminal A

Short to ground or open circuit in fan control module relay primary power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block
terminal 1B *2 and fan control module relay terminal D

ENGINE IG 15 A fuse malfunction

Open circuit in wiring harness between ignition switch (IG1) *1/relay block (IG1 relay) *2
and fan control module relay terminal D

Fan control module relay malfunction

Fan control module connector or terminals malfunction

Short to ground in wiring harness between fan control module relay terminal C and fan control module
terminal 1C

Open circuit in wiring harness between fan control module relay terminal C and fan control module
POSSI BLE CAUSE
terminal 1C

Open circuit in wiring harness between fan control module terminal 1A and body ground

Poor contact or loose installation of fan control module ground point.

Short to ground in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

Open circuit in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

Fan control module malfunction

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

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No Go to the next step.

I N SPECT FAN CON TROL M OD ULE RELAY CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 15.

Remove the fan control module relay.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE RELAY SECON D ARY POW ER SUPPLY
3 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the MAIN 125 A fuse and FAN 60 A fuse.
Measure the voltage between fan control module relay
terminal A and body ground. If the fuse is melt:

Is the voltage B+ ? Repair or replace


the wiring harness
for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If all fuses are normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 15.

I N SPECT FAN CON TROL M OD ULE RELAY PRI M ARY POW ER SUPPLY
4 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the ENGINE IG 15 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between fan control module relay
terminal D and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 15.

I N SPECT FAN CON TROL M OD ULE RELAY


5 Yes Replace the fan control module relay, then go to Step
Switch the ignition to off. 15.

Inspect the fan control module relay.


No Go to the next step.
(See RELAY I N SPECTI ON .)

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then
Disconnect the fan control module connector. go to Step 15.

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Inspect for poor connection (such as damaged/pulled-out
pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE GROUN D CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the following:
Fan control module connector is disconnected.
Loose or lift ground point
Inspect for continuity between fan control module terminal
1A (wiring harness-side) and body ground. Open circuit between fan control
module and ground
Is there continuity?
Go to Step 15.

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
8 GROUN D Yes Repair or replace the wiring harness for a possible
short to ground, then go to Step 15.
Fan control module relay is removed.

Fan control module connector is disconnected. No Go to the next step.

Inspect for continuity between fan control module terminal


1C (wiring harness-side) and body ground.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
9 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module connector is disconnected. open circuit, then go to Step 15.

Inspect for continuity between fan control module relay


terminal C (wiring harness-side) and fan control module
terminal 1C.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
10 CON TROL CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

Fan control module relay is removed. Repair or replace the wiring harness
for a possible short to ground.
Fan control module connector is disconnected.
If the short to ground circuit could not be detected:
Inspect for continuity between the following terminals
(wiring harness-side) and body ground: Replace the PCM (short to ground in
PCM internal circuit).
Fan control module relay terminal B
(See PCM REM OVAL/ I N STALLATI ON
Fan control module terminal 1B [ M ZI 3 .7 V6 ] .)

Is there continuity? Go to Step 15.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


11 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 15.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
12 CON TROL CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 15.
Fan control module relay is removed.

Fan control module and PCM connectors are disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following terminals (wiring

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harness-side) and body ground:

Fan control module relay terminal B

Fan control module terminal 1B

Is there any voltage?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
13 CON TROL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module and PCM connectors are disconnected. open circuit, then go to Step 15.

Switch the ignition to off.

Inspect for continuity between the following terminals


(wiring harness-side):

Fan control module relay terminal B—PCM


terminal 1BI

Fan control module terminal 1B—PCM


terminal 1AY

Is there continuity?

I N SPECT FAN CON TROL M OD ULE


14 Yes Replace the fan control module, then go to the next
Inspect the fan control module. step.

(See FAN CON TROL M OD ULE I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Is there any malfunction?

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M-MDS. PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the same DTC present? No Go to the next step.

16 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 8 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0480:00 Fan control circuit

D ETECTI ON This test inspect the fan control circuit. The DTC sets if the PCM detects the voltage on the fan control
CON D I TI ON variable circuit is not within the expected range.

Short to ground or open circuit in fan control module relay secondary power supply circuit

Short to ground in wiring harness between battery positive terminal and fan control
module relay terminal A

MAIN 125 A fuse and/or FAN 60 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and fan control module
relay terminal A

Short to ground or open circuit in fan control module relay primary power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block
terminal 1B *2 and fan control module relay terminal D

ENGINE IG 15 A fuse malfunction

Open circuit in wiring harness between ignition switch (IG1) *1/relay block (IG1 relay) *2
and fan control module relay terminal D

Fan control module relay malfunction

Fan control module connector or terminals malfunction

Short to ground in wiring harness between fan control module relay terminal C and fan control module
terminal 1C

Open circuit in wiring harness between fan control module relay terminal C and fan control module
POSSI BLE CAUSE
terminal 1C

Open circuit in wiring harness between fan control module terminal 1A and body ground

Poor contact or loose installation of fan control module ground point.

Short to ground in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

Open circuit in wiring harness between the following terminals:

Fan control module relay terminal B—PCM terminal 1BI

Fan control module terminal 1B—PCM terminal 1AY

Fan control module malfunction

PCM malfunction

cardiagn.com
*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

cardiagn.com
No Go to the next step.

I N SPECT FAN CON TROL M OD ULE RELAY CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 15.

Remove the fan control module relay.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE RELAY SECON D ARY POW ER SUPPLY
3 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the MAIN 125 A fuse and FAN 60 A fuse.
Measure the voltage between fan control module relay
terminal A and body ground. If the fuse is melt:

Is the voltage B+ ? Repair or replace


the wiring harness
for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If all fuses are normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 15.

I N SPECT FAN CON TROL M OD ULE RELAY PRI M ARY POW ER SUPPLY
4 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the ENGINE IG 15 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between fan control module relay
terminal D and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 15.

I N SPECT FAN CON TROL M OD ULE RELAY


5 Yes Replace the fan control module relay, then go to Step
Switch the ignition to off. 15.

Inspect the fan control module relay.


No Go to the next step.
(See RELAY I N SPECTI ON .)

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then
Disconnect the fan control module connector. go to Step 15.

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Inspect for poor connection (such as damaged/pulled-out
pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE GROUN D CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the following:
Fan control module connector is disconnected.
Loose or lift ground point
Inspect for continuity between fan control module terminal
1A (wiring harness-side) and body ground. Open circuit between fan control
module and ground
Is there continuity?
Go to Step 15.

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
8 GROUN D Yes Repair or replace the wiring harness for a possible
short to ground, then go to Step 15.
Fan control module relay is removed.

Fan control module connector is disconnected. No Go to the next step.

Inspect for continuity between fan control module terminal


1C (wiring harness-side) and body ground.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
9 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module connector is disconnected. open circuit, then go to Step 15.

Inspect for continuity between fan control module relay


terminal C (wiring harness-side) and fan control module
terminal 1C.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
10 CON TROL CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

Fan control module relay is removed. Repair or replace the wiring harness
for a possible short to ground.
Fan control module connector is disconnected.
If the short to ground circuit could not be detected:
Inspect for continuity between the following terminals
(wiring harness-side) and body ground: Replace the PCM (short to ground in
PCM internal circuit).
Fan control module relay terminal B
(See PCM REM OVAL/ I N STALLATI ON
Fan control module terminal 1B [ M ZI 3 .7 V6 ] .)

Is there continuity? Go to Step 15.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


11 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 15.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
12 CON TROL CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 15.
Fan control module relay is removed.

Fan control module and PCM connectors are disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between the following terminals (wiring

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harness-side) and body ground:

Fan control module relay terminal B

Fan control module terminal 1B

Is there any voltage?

I N SPECT FAN CON TROL M OD ULE AN D FAN CON TROL M OD ULE RELAY
13 CON TROL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module and PCM connectors are disconnected. open circuit, then go to Step 15.

Switch the ignition to off.

Inspect for continuity between the following terminals


(wiring harness-side):

Fan control module relay terminal B—PCM


terminal 1BI

Fan control module terminal 1B—PCM


terminal 1AY

Is there continuity?

I N SPECT FAN CON TROL M OD ULE


14 Yes Replace the fan control module, then go to the next
Inspect the fan control module. step.

(See FAN CON TROL M OD ULE I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Is there any malfunction?

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M-MDS. PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the same DTC present? No Go to the next step.

16 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Idle speed control system problem
P0505:00

The PCM attempts to control engine speed during the KOER self-test. The
D ETECTI ON
test fails when the desired engine speed could not be reached or controlled
CON D I TI ON
during the self-test.

Intake air restriction

Vacuum leakage

Throttle body malfunction

Slugged throttle body

Mechanical concern with engine

POSSI BLE Exhaust restriction


CAUSE
Failure mode effects management condition is present

PCM malfunction

N OTE:

This DTC is informational only and it may be accompanied by other DTCs.


Diagnose other DTCs first. If other DTCs are not present inspect the intake
air system for air restrictions, vacuum leaks, and damage. If no concerns are
present, clear the DTC and repeat the KOER self-test.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

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Verify related Service Bulletins and/or If the vehicle is not
on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 9.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT FOR AI R SUCTI ON AT Yes Repair or replace the suspected part, then
I N TAKE AI R SYSTEM go to Step 9.

Inspect for air leakage at the


following: No Go to the next step.

Around connection of
dynamic chamber and
intake manifold

Around connection of
intake manifold and
cylinder head

Is air leakage found?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 9.

Is the throttle body clogged?


No Go to the next step.

7 I N SPECT EN GI N E COM PRESSI ON Yes Go to the next step.

Inspect the engine compression.


No Overhaul the engine, then go to the next
(See COM PRESSI ON I N SPECTI ON [ M ZI step.
3 .7 V6 ] .)

Is the engine compression normal?

8 I N SPECT FOR RESTRI CTI ON I N Yes Replace malfunctioning part, then go to

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EXH AUST SYSTEM AN D TW C the next step.

Is there any restriction?


No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 5 :0 0 [ M ZI 3 .7 V6 ]

DTC
Idle speed control system problem
P0505:00

The PCM attempts to control engine speed during the KOER self-test. The
D ETECTI ON
test fails when the desired engine speed could not be reached or controlled
CON D I TI ON
during the self-test.

Intake air restriction

Vacuum leakage

Throttle body malfunction

Slugged throttle body

Mechanical concern with engine

POSSI BLE Exhaust restriction


CAUSE
Failure mode effects management condition is present

PCM malfunction

N OTE:

This DTC is informational only and it may be accompanied by other DTCs.


Diagnose other DTCs first. If other DTCs are not present inspect the intake
air system for air restrictions, vacuum leaks, and damage. If no concerns are
present, clear the DTC and repeat the KOER self-test.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

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Verify related Service Bulletins and/or If the vehicle is not
on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E Yes Go to the appropriate DTC


OR STORED D TCs troubleshooting.

Switch the ignition off then to the ON (See D TC TABLE [ M ZI 3 .7 V6 ] .)


position (Engine off).

Verify related pending code or stored No Go to the next step.


DTCs.

Are other DTCs present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 9.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT FOR AI R SUCTI ON AT Yes Repair or replace the suspected part, then
I N TAKE AI R SYSTEM go to Step 9.

Inspect for air leakage at the


following: No Go to the next step.

Around connection of
dynamic chamber and
intake manifold

Around connection of
intake manifold and
cylinder head

Is air leakage found?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 9.

Is the throttle body clogged?


No Go to the next step.

7 I N SPECT EN GI N E COM PRESSI ON Yes Go to the next step.

Inspect the engine compression.


No Overhaul the engine, then go to the next
(See COM PRESSI ON I N SPECTI ON [ M ZI step.
3 .7 V6 ] .)

Is the engine compression normal?

8 I N SPECT FOR RESTRI CTI ON I N Yes Replace malfunctioning part, then go to

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EXH AUST SYSTEM AN D TW C the next step.

Is there any restriction?


No Go to the next step.

9 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 5 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
are reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Is the PENDING CODE for this DTC


present?

10 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0506:00 IAC system RPM lower than expected

D ETECTI ON This DTC is set when the PCM detects an engine idle speed that is less
CON D I TI ON than the desired engine speed.

Engine mechanical concern

Intake air restriction

Vacuum leakage

POSSI BLE CAUSE Exhaust restriction

Sludged throttle body

Throttle body malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, then go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G OR Yes Repair applicable DTCs.


STORED D TCS
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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Switch the ignition off then to the ON
position (Engine off).
No Go to the next step.
Verify pending code or stored DTCs
using the M–MDS.

Is other DTC present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 7.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 7.

Visually inspect the hose in intake air


system for damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to the next step.

Is the throttle body clogged?


No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Depress brake pedal for 1 4 s or No Go to the next step.


m or e .

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 6 :0 0 [ M ZI 3 .7 V6 ]

DTC P0506:00 IAC system RPM lower than expected

D ETECTI ON This DTC is set when the PCM detects an engine idle speed that is less
CON D I TI ON than the desired engine speed.

Engine mechanical concern

Intake air restriction

Vacuum leakage

POSSI BLE CAUSE Exhaust restriction

Sludged throttle body

Throttle body malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, then go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G OR Yes Repair applicable DTCs.


STORED D TCS
(See D TC TABLE [ M ZI 3 .7 V6 ] .)

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Switch the ignition off then to the ON
position (Engine off).
No Go to the next step.
Verify pending code or stored DTCs
using the M–MDS.

Is other DTC present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 7.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 7.

Visually inspect the hose in intake air


system for damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to the next step.

Is the throttle body clogged?


No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 6 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Depress brake pedal for 1 4 s or No Go to the next step.


m or e .

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0507:00 IAC system RPM higher than expected

D ETECTI ON This DTC is set when the PCM detects an engine idle speed that is
CON D I TI ON more than the desired engine speed.

Intake air leak after throttle body

Vacuum leakage

POSSI BLE CAUSE EVAP system malfunction

Throttle body malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, then go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G OR Yes Repair applicable DTCs.


STORED D TCS
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON
position (Engine off).
No Go to the next step.
Verify pending code or stored DTCs
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using the M–MDS.

Is other DTC present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 7.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 7.

Visually inspect the hose in intake air


system for looseness or damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 7.

Is the throttle body clogged?


No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Depress brake pedal for 1 4 s or No Go to the next step.


m or e .

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P0507:00 IAC system RPM higher than expected

D ETECTI ON This DTC is set when the PCM detects an engine idle speed that is
CON D I TI ON more than the desired engine speed.

Intake air leak after throttle body

Vacuum leakage

POSSI BLE CAUSE EVAP system malfunction

Throttle body malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, then go to the
next step.
Is any related Service Bulletins
available?
No Go to the next step.

3 VERI FY RELATED PEN D I N G OR Yes Repair applicable DTCs.


STORED D TCS
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON
position (Engine off).
No Go to the next step.
Verify pending code or stored DTCs
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using the M–MDS.

Is other DTC present?

4 I N SPECT AI R CLEAN ER ELEM EN T Yes Replace the air cleaner element, then go
to Step 7.
Remove air cleaner element with the
engine running.
No Go to the next step.
Is the engine speed increased?

5 I N SPECT I N TAKE AI R SYSTEM FOR Yes Repair or replace the malfunctioning part,
EXCESSI VE AI R SUCTI ON then go to Step 7.

Visually inspect the hose in intake air


system for looseness or damages. No Go to the next step.

Is there any malfunction?

6 I N SPECT TH ROTTLE BOD Y Yes Clean or replace the throttle body


PASSAGE passage, then go to Step 7.

Is the throttle body clogged?


No Go to the next step.

7 VERI FY TROUBLESH OOTI N G OF Yes Repeat the inspection from Step 1.


D TC P0 5 0 7 :0 0 H AS BEEN
COM PLETED If the malfunction recurs,
replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M–MDS.

Depress brake pedal for 1 4 s or No Go to the next step.


m or e .

Is the PENDING CODE for this DTC


present?

8 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0602:00 PCM programming error

D ETECTI ON This DTC indicates a programming error within the vehicle ID


CON D I TI ON block.

Vehicle ID data corrupted by the M-MDS during vehicle ID


POSSI BLE CAUSE
reprogramming

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Reprogram the vehicle ID using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 2 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

cardiagn.com
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “After Repair Procedure”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0602:00 PCM programming error

D ETECTI ON This DTC indicates a programming error within the vehicle ID


CON D I TI ON block.

Vehicle ID data corrupted by the M-MDS during vehicle ID


POSSI BLE CAUSE
reprogramming

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Reprogram the vehicle ID using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 2 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

cardiagn.com
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “After Repair Procedure”.

(See AFTER REPAI R PROCED URE [ M ZI No Troubleshooting completed.


3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0604:00 Internal control module random access memory (RAM) error

D ETECTI ON CON D I TI ON Indicates the PCM RAM has been corrupted.

Module reprogramming

POSSI BLE CAUSE Aftermarket performance products.

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
P0 6 0 4 :0 0 H AS BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Verify that all disconnected connectors V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

cardiagn.com
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 4 :0 0 [ M ZI 3 .7 V6 ]

DTC P0604:00 Internal control module random access memory (RAM) error

D ETECTI ON CON D I TI ON Indicates the PCM RAM has been corrupted.

Module reprogramming

POSSI BLE CAUSE Aftermarket performance products.

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next step.
P0 6 0 4 :0 0 H AS BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7
Verify that all disconnected connectors V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

cardiagn.com
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0610:00 Control module vehicle options error

D ETECTI ON CON D I TI ON Indicates a PCM vehicle options error.

Module reprogramming

POSSI BLE CAUSE Aftermarket performance products.

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 1 0 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory

cardiagn.com
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0610:00 Control module vehicle options error

D ETECTI ON CON D I TI ON Indicates a PCM vehicle options error.

Module reprogramming

POSSI BLE CAUSE Aftermarket performance products.

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 1 0 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory

cardiagn.com
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P2101:00 Throttle actuator circuit range/performance

D ETECTI ON A PCM malfunction flag is set indicating the motor circuit is open, and may require
CON D I TI ON cycling the key.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE CAUSE
Throttle actuator circuit are cross-wired

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR STORED Yes Go to the appropriate DTC troubleshooting.

cardiagn.com
D TCs FOR ALL OF VEH I CLE M OD ULE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify related pending code or stored DTCs.

Is other DTCs present?

4 I N SPECT TH ROTTLE BOD Y AN D PCM Yes Repair or replace suspected part, then go to
CON N ECTOR FOR POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the throttle body and PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT FOR PROPER TACM + W I RI N G I N Yes Go to the next step.


W I RI N G H ARN ESS CON N ECTOR

Throttle body and PCM connectors are No Repair TACM+ circuit for an open circuit, then
disconnected. go to Step 7.

Measure the resistance between throttle body


terminal B and PCM terminal 2BR.

Is the resistance less than 5 ohms?

6 I N SPECT FOR PROPER TACM - W I RI N G I N Yes Go to the next step.


H ARN ESS CON N ECTOR

Throttle body and PCM connectors are No Repair TACM- circuit for an open circuit, then
disconnected. go to the next step.

Measure the resistance between throttle body


terminal A and PCM terminal 2BO.

Is the resistance less than 5 ohms?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 0 1 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Start the engine. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear DTC from PCM memory using M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P2101:00 Throttle actuator circuit range/performance

D ETECTI ON A PCM malfunction flag is set indicating the motor circuit is open, and may require
CON D I TI ON cycling the key.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE CAUSE
Throttle actuator circuit are cross-wired

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 VERI FY RELATED PEN D I N G COD E OR STORED Yes Go to the appropriate DTC troubleshooting.

cardiagn.com
D TCs FOR ALL OF VEH I CLE M OD ULE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Switch the ignition off then to the ON position
(Engine off).
No Go to the next step.
Verify related pending code or stored DTCs.

Is other DTCs present?

4 I N SPECT TH ROTTLE BOD Y AN D PCM Yes Repair or replace suspected part, then go to
CON N ECTOR FOR POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the throttle body and PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT FOR PROPER TACM + W I RI N G I N Yes Go to the next step.


W I RI N G H ARN ESS CON N ECTOR

Throttle body and PCM connectors are No Repair TACM+ circuit for an open circuit, then
disconnected. go to Step 7.

Measure the resistance between throttle body


terminal B and PCM terminal 2BR.

Is the resistance less than 5 ohms?

6 I N SPECT FOR PROPER TACM - W I RI N G I N Yes Go to the next step.


H ARN ESS CON N ECTOR

Throttle body and PCM connectors are No Repair TACM- circuit for an open circuit, then
disconnected. go to the next step.

Measure the resistance between throttle body


terminal A and PCM terminal 2BO.

Is the resistance less than 5 ohms?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 0 1 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Start the engine. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Clear DTC from PCM memory using M-MDS.
Go to the next step.
Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) No Go to the next step.

Is same DTC present?

8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P2107:00 Throttle actuator control module processor

D ETECTI ON
The throttle actuator control area of the PCM failed the self-test.
CON D I TI ON

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply between throttle actuator terminal A and PCM terminal 2BO

Short to power supply between throttle actuator terminal B and PCM terminal 2BR

Short to ground between throttle actuator terminal A and PCM terminal 2BO

Short to ground between throttle actuator terminal B and PCM terminal 2BR
POSSI BLE CAUSE
Short to TP sensor power supply between throttle actuator terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle actuator terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted each other

Throttle body malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not repaired, go to
line repair information availability. the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT TH ROTTLE BOD Y AN D PCM Yes Repair or replace suspected part, then go to Step 8.
CON N ECTORS FOR POOR CON N ECTI ON

cardiagn.com
Switch the ignition off. No Go to the next step.

Disconnect the throttle body and PCM


connectors.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT TH ROTTLE ACTUATOR Yes Repair or replace suspected part, then go to Step 8.
CON TROL CI RCUI T FOR SH ORT TO
POW ER SUPPLY
No Go to the next step.
Throttle body and PCM connectors are
disconnected.

Switch the ignition ON (Engine off).

Measure voltage between the following


circuits:

Throttle actuator terminal A


(wiring harness-side) and
body ground.

Throttle actuator terminal B


(wiring harness-side) and
body ground.

Are there voltage B+?

5 I N SPECT TH ROTTLE ACTUATOR Yes Go to the next step.


CON TROL CI RCUI T FOR SH ORT TO
GROUN D OR ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to Step 8.
Throttle body and PCM connectors are
disconnected.

Switch the ignition off.

Measure resistance between the following


circuits:

Throttle actuator terminal A


(wiring harness-side) and
body ground

Throttle actuator terminal A


and D (wiring harness-
side)

Throttle actuator terminal A


and E (wiring harness-side)

Throttle actuator terminal B


(wiring harness-side) and
body ground

Throttle actuator terminal B


and D (wiring harness-
side)

Throttle actuator terminal B


and E (wiring harness-side)

Is the resistance greater than 10 kilohms?

cardiagn.com
6 I N SPECT TH ROTTLE ACTUATOR Yes Go to the next step.
CON TROL CI RCUI TS FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then go to Step 8.
Throttle body and PCM connectors are
disconnected.

Switch the ignition off.

Measure resistance between throttle


actuator terminal A and B.

Is the resistance m or e t h a n 1 0 k iloh m s?

7 I N SPECT TH ROTTLE ACTUATOR Yes Replace the throttle body, then go to Step 8.

Inspect the throttle actuator. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See TH ROTTLE BOD Y I N SPECTI ON [ M ZI 3 .7
V6 ] .)
No Go to the next step.
Is there any malfunction?
(The system is operating normally at this time. The
concern may have been caused by a loose or
corroded connector.)

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 0 7 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors the PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear DTC from PCM memory using M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve the DTC using the M-MDS.

Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P2107:00 Throttle actuator control module processor

D ETECTI ON
The throttle actuator control area of the PCM failed the self-test.
CON D I TI ON

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply between throttle actuator terminal A and PCM terminal 2BO

Short to power supply between throttle actuator terminal B and PCM terminal 2BR

Short to ground between throttle actuator terminal A and PCM terminal 2BO

Short to ground between throttle actuator terminal B and PCM terminal 2BR
POSSI BLE CAUSE
Short to TP sensor power supply between throttle actuator terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle actuator terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted each other

Throttle body malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to the


I N FORM ATI ON AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on- If the vehicle is not repaired, go to
line repair information availability. the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT TH ROTTLE BOD Y AN D PCM Yes Repair or replace suspected part, then go to Step 8.
CON N ECTORS FOR POOR CON N ECTI ON

cardiagn.com
Switch the ignition off. No Go to the next step.

Disconnect the throttle body and PCM


connectors.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT TH ROTTLE ACTUATOR Yes Repair or replace suspected part, then go to Step 8.
CON TROL CI RCUI T FOR SH ORT TO
POW ER SUPPLY
No Go to the next step.
Throttle body and PCM connectors are
disconnected.

Switch the ignition ON (Engine off).

Measure voltage between the following


circuits:

Throttle actuator terminal A


(wiring harness-side) and
body ground.

Throttle actuator terminal B


(wiring harness-side) and
body ground.

Are there voltage B+?

5 I N SPECT TH ROTTLE ACTUATOR Yes Go to the next step.


CON TROL CI RCUI T FOR SH ORT TO
GROUN D OR ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to Step 8.
Throttle body and PCM connectors are
disconnected.

Switch the ignition off.

Measure resistance between the following


circuits:

Throttle actuator terminal A


(wiring harness-side) and
body ground

Throttle actuator terminal A


and D (wiring harness-
side)

Throttle actuator terminal A


and E (wiring harness-side)

Throttle actuator terminal B


(wiring harness-side) and
body ground

Throttle actuator terminal B


and D (wiring harness-
side)

Throttle actuator terminal B


and E (wiring harness-side)

Is the resistance greater than 10 kilohms?

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6 I N SPECT TH ROTTLE ACTUATOR Yes Go to the next step.
CON TROL CI RCUI TS FOR SH ORT EACH
OTH ER
No Repair or replace suspected part, then go to Step 8.
Throttle body and PCM connectors are
disconnected.

Switch the ignition off.

Measure resistance between throttle


actuator terminal A and B.

Is the resistance m or e t h a n 1 0 k iloh m s?

7 I N SPECT TH ROTTLE ACTUATOR Yes Replace the throttle body, then go to Step 8.

Inspect the throttle actuator. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
(See TH ROTTLE BOD Y I N SPECTI ON [ M ZI 3 .7
V6 ] .)
No Go to the next step.
Is there any malfunction?
(The system is operating normally at this time. The
concern may have been caused by a loose or
corroded connector.)

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 0 7 :0 0 H AS BEEN COM PLETED
If the malfunction recurs, replace
Verify that all disconnected connectors the PCM.
reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Start the engine. [ M ZI 3 .7 V6 ] .)

Clear DTC from PCM memory using M-MDS. Go to the next step.

Start the engine and run it at idle.


No Go to the next step.
Retrieve the DTC using the M-MDS.

Is same DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7


V6 ] .) No Troubleshooting completed.

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2112:00 Throttle actuator control system - stuck closed

D ETECTI ON This PCM fault status indicates the throttle plate is at a lower angle than
CON D I TI ON commanded.

Binding throttle body, stuck close

Open circuit in throttle actuator

Open circuit between throttle body terminal A and PCM terminal 2BO

Open circuit between throttle body terminal B and PCM terminal 2BR

Short to ground between throttle body terminal A and PCM terminal 2BO

Short to ground between throttle body terminal B and PCM terminal 2BR

POSSI BLE CAUSE Short to TP sensor power supply between throttle body terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle body terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted each other

Throttle actuator control circuits are cross-wired

TP sensor related circuit malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH ROTTLE POSI TI ON OPEN CI RCUI T Yes Go to Step 5.


AN D CLOSED VOLTAGES

Switch the ignition ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2 PIDs.

Verify the following values of the PIDs when depressing


the accelerator pedal to the floor and releasing.

Pedal fully released: TP1 is 3.7—4.7 V

Pedal fully released: TP2 is 0.3—1.9 V

Pedal fully depressed: TP1 is 0.7—2.9


V

Pedal fully depressed: TP2 is 4.1—4.7


V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


4 Yes Go to Step 7.
W ARN I N G:

Substantial opening and closing torque is applied by No Isolate and repair the obstruction.
this system. To prevent injury, be careful to keep
fingers away from throttle mechanism when actuated. Then go to Step 13.
Failure to follow these instructions may result in
personal injury.

Switch the ignition off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions or sludge.

Slowly, push the throttle plate to wide open and


release.

Does the throttle plate move freely to wide open and


back?

5 I N SPECT TP SEN SOR OPERATI ON Yes Go to the next step.

Switch the ignition ON (Engine off).


No Replace the throttle body.
Access the PCM and monitor the TP1 and TP2 PIDs.
Then go to Step 13.
Slowly press the accelerator pedal from fully released
to fully depressed while observing the voltage readings.

Use the chart as a reference.

Inspect the TP sensor.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Do all signal values smoothly change when the


accelerator is depressed?

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6 I N SPECT I F M ALFUN CTI ON I S I N TP SEN SOR Yes Go to the next step.
CI RCUI T OR TH ROTTLE ACTUATOR FOR
I N TERM I TTEN T CON CERN
No Repair or replace suspected part, then
Access the PCM and monitor the TP1 and TP2 PIDs. go to Step 13.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

I N SPECT TH ROTTLE ACTUATOR CON TROL M OTOR VI SUALLY


7 Yes Replace the throttle body.
N OTE:
Then go to Step 13.
Make sure the throttle body connector is properly
connected.
No Go to the next step.
Switch the ignition off.

Inspect the throttle actuator control motor for damaged


housing, wiring harness connector, and wiring harness.

Are there any concerns with the throttle actuator


control motor hardware?

8 I N SPECT TH ROTTLE ACTUATOR FOR SH ORT OR Yes Go to the next step.


OPEN CI RCUI T I N COM PON EN T

Switch the ignition off. No Replace the throttle body.

Disconnect the throttle body connector.

Measure the resistance between throttle body terminal


A and B on component side connector.

Is the resistance between 1—900 ohms?

9 I N SPECT TH ROTTLE ACTUATOR CI RCUI T FOR Yes Go to the next step.


OPEN I N H ARN ESS

Throttle body connector is disconnected. No Repair for an open circuit.

Disconnect the PCM connector.

Measure the resistance between following circuits:

Throttle body terminal A (wiring


harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Is the resistance less than 5 ohms?

10 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI T FOR SH ORT TO GROUN D OR
ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to
Throttle body and PCM connectors are disconnected. Step 13.

Switch the ignition off.

Measure resistance between the following circuits:

cardiagn.com
Throttle body terminal A (wiring
harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal A (wiring


harness-side) and body ground

Throttle body terminal A and D (wiring


harness-side)

Throttle body terminal A and E (wiring


harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and body ground

Throttle body terminal B and D (wiring


harness-side)

Throttle body terminal B and E (wiring


harness-side)

Is the resistance greater than 10 kilohms?

11 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI TS FOR SH ORT EACH OTH ER

Throttle body and PCM connectors are disconnected. No Repair or replace suspected part, then
go to the next step.
Switch the ignition off.

Measure resistance between throttle body terminal A


and B.

Is the resistance more than 10 kilohms?

12 I N SPECT TP SEN SOR CI RCUI T FOR I N TERM I TTEN T Yes Go to the next step.
CON CERN

Reconnect all disconnected connectors. No Repair or replace suspected part, then


go to the next step.
Access the PCM and monitor the TP1 and TP2 PIDs.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

13 VERI FY TROUBLESH OOTI N G OF D TC P2 1 1 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine and run it at idle. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

cardiagn.com
Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2112:00 Throttle actuator control system - stuck closed

D ETECTI ON This PCM fault status indicates the throttle plate is at a lower angle than
CON D I TI ON commanded.

Binding throttle body, stuck close

Open circuit in throttle actuator

Open circuit between throttle body terminal A and PCM terminal 2BO

Open circuit between throttle body terminal B and PCM terminal 2BR

Short to ground between throttle body terminal A and PCM terminal 2BO

Short to ground between throttle body terminal B and PCM terminal 2BR

POSSI BLE CAUSE Short to TP sensor power supply between throttle body terminal A and PCM
terminal 2BO

Short to TP sensor power supply between throttle body terminal B and PCM
terminal 2BR

Throttle actuator control circuits are shorted each other

Throttle actuator control circuits are cross-wired

TP sensor related circuit malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

cardiagn.com
Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

No Go to the next step.

3 I N SPECT TH ROTTLE POSI TI ON OPEN CI RCUI T Yes Go to Step 5.


AN D CLOSED VOLTAGES

Switch the ignition ON (Engine off). No Go to the next step.

Access the PCM and monitor the TP1 and TP2 PIDs.

Verify the following values of the PIDs when depressing


the accelerator pedal to the floor and releasing.

Pedal fully released: TP1 is 3.7—4.7 V

Pedal fully released: TP2 is 0.3—1.9 V

Pedal fully depressed: TP1 is 0.7—2.9


V

Pedal fully depressed: TP2 is 4.1—4.7


V

Are both PIDs within the specification?

I N SPECT FOR OBSTRUCTI ON OF TH ROTTLE BOD Y


4 Yes Go to Step 7.
W ARN I N G:

Substantial opening and closing torque is applied by No Isolate and repair the obstruction.
this system. To prevent injury, be careful to keep
fingers away from throttle mechanism when actuated. Then go to Step 13.
Failure to follow these instructions may result in
personal injury.

Switch the ignition off.

Remove the air hose from the throttle body.

Visually inspect for throttle plate obstructions or sludge.

Slowly, push the throttle plate to wide open and


release.

Does the throttle plate move freely to wide open and


back?

5 I N SPECT TP SEN SOR OPERATI ON Yes Go to the next step.

Switch the ignition ON (Engine off).


No Replace the throttle body.
Access the PCM and monitor the TP1 and TP2 PIDs.
Then go to Step 13.
Slowly press the accelerator pedal from fully released
to fully depressed while observing the voltage readings.

Use the chart as a reference.

Inspect the TP sensor.

(See TH ROTTLE POSI TI ON ( TP) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .)

Do all signal values smoothly change when the


accelerator is depressed?

cardiagn.com
6 I N SPECT I F M ALFUN CTI ON I S I N TP SEN SOR Yes Go to the next step.
CI RCUI T OR TH ROTTLE ACTUATOR FOR
I N TERM I TTEN T CON CERN
No Repair or replace suspected part, then
Access the PCM and monitor the TP1 and TP2 PIDs. go to Step 13.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

I N SPECT TH ROTTLE ACTUATOR CON TROL M OTOR VI SUALLY


7 Yes Replace the throttle body.
N OTE:
Then go to Step 13.
Make sure the throttle body connector is properly
connected.
No Go to the next step.
Switch the ignition off.

Inspect the throttle actuator control motor for damaged


housing, wiring harness connector, and wiring harness.

Are there any concerns with the throttle actuator


control motor hardware?

8 I N SPECT TH ROTTLE ACTUATOR FOR SH ORT OR Yes Go to the next step.


OPEN CI RCUI T I N COM PON EN T

Switch the ignition off. No Replace the throttle body.

Disconnect the throttle body connector.

Measure the resistance between throttle body terminal


A and B on component side connector.

Is the resistance between 1—900 ohms?

9 I N SPECT TH ROTTLE ACTUATOR CI RCUI T FOR Yes Go to the next step.


OPEN I N H ARN ESS

Throttle body connector is disconnected. No Repair for an open circuit.

Disconnect the PCM connector.

Measure the resistance between following circuits:

Throttle body terminal A (wiring


harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Is the resistance less than 5 ohms?

10 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI T FOR SH ORT TO GROUN D OR
ETCREF/ ETCRTN CI RCUI T
No Repair for a short circuit, then go to
Throttle body and PCM connectors are disconnected. Step 13.

Switch the ignition off.

Measure resistance between the following circuits:

cardiagn.com
Throttle body terminal A (wiring
harness-side) and PCM terminal 2BO
(wiring harness-side)

Throttle body terminal A (wiring


harness-side) and body ground

Throttle body terminal A and D (wiring


harness-side)

Throttle body terminal A and E (wiring


harness-side)

Throttle body terminal B (wiring


harness-side) and PCM terminal 2BR
(wiring harness-side)

Throttle body terminal B (wiring


harness-side) and body ground

Throttle body terminal B and D (wiring


harness-side)

Throttle body terminal B and E (wiring


harness-side)

Is the resistance greater than 10 kilohms?

11 I N SPECT TH ROTTLE ACTUATOR CON TROL Yes Go to the next step.


CI RCUI TS FOR SH ORT EACH OTH ER

Throttle body and PCM connectors are disconnected. No Repair or replace suspected part, then
go to the next step.
Switch the ignition off.

Measure resistance between throttle body terminal A


and B.

Is the resistance more than 10 kilohms?

12 I N SPECT TP SEN SOR CI RCUI T FOR I N TERM I TTEN T Yes Go to the next step.
CON CERN

Reconnect all disconnected connectors. No Repair or replace suspected part, then


go to the next step.
Access the PCM and monitor the TP1 and TP2 PIDs.

Wiggle, shake, and bend the wiring harness from the


TP to the PCM.

Are the voltages between 0.49—4.65 V?

13 VERI FY TROUBLESH OOTI N G OF D TC P2 1 1 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Verify that all disconnected connectors reconnected. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
Start the engine and run it at idle. [ M ZI 3 .7 V6 ] .)

Retrieve the DTC using the M-MDS. Go to the next step.


Is the PENDING CODE for the DTC present?
No Go to the next step.

14 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

cardiagn.com
Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2122:00 APP sensor No.1 circuit low input

D ETECTI ON CON D I TI ON APP sensor No.1 is out of self-test range low.

Short to ground circuit between APP sensor terminal F and PCM terminal 1X

Short to ground circuit between APP sensor terminal E and PCM terminal 1Y
POSSI BLE CAUSE
APP sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

4 I N SPECT APP SEN SOR N O.1 CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between the following
terminals:

APP sensor terminal F (wiring


harness-side) and body
ground.

APP sensor terminal E (wiring


harness-side) and body
ground.

Are there continuity?

5 I N SPECT APP SEN SOR N O.1 Yes Replace the accelerator pedal, then go to Step 7.

Inspect APP sensor No.1. (See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See ACCELERATOR PED AL POSI TI ON ( APP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is there any malfunction?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 2 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

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8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P2122:00 APP sensor No.1 circuit low input

D ETECTI ON CON D I TI ON APP sensor No.1 is out of self-test range low.

Short to ground circuit between APP sensor terminal F and PCM terminal 1X

Short to ground circuit between APP sensor terminal E and PCM terminal 1Y
POSSI BLE CAUSE
APP sensor malfunction

Connector or terminal malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

4 I N SPECT APP SEN SOR N O.1 CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between the following
terminals:

APP sensor terminal F (wiring


harness-side) and body
ground.

APP sensor terminal E (wiring


harness-side) and body
ground.

Are there continuity?

5 I N SPECT APP SEN SOR N O.1 Yes Replace the accelerator pedal, then go to Step 7.

Inspect APP sensor No.1. (See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See ACCELERATOR PED AL POSI TI ON ( APP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is there any malfunction?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 2 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

cardiagn.com
8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P2123:00 APP sensor No.1 circuit high input

D ETECTI ON
APP sensor No.1 is out of self-test range high.
CON D I TI ON

Connector or terminal malfunction

APP sensor malfunction


POSSI BLE CAUSE
Open circuit wiring harness between APP sensor terminal D and PCM terminal 1AB

Short to power supply in wiring harness between APP sensor terminal E and PCM
terminal 1Y

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.1 Yes Replace the accelerator pedal, then go to Step
8.
Inspect APP sensor No.1.
(See ACCELERATOR PED AL
(See ACCELERATOR PED AL POSI TI ON ( APP) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

6 I N SPECT APP SEN SOR N O.1 CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 8.
Inspect for continuity between the following
terminals (wiring harness-side).

APP sensor terminal D and PCM


terminal 1AB.

Is there continuity?

7 I N SPECT APP SEN SOR N O.1 SI GN AL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO POW ER SUPPLY Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals (wiring harness-side).

APP sensor terminal E and body


ground.

Is there voltage B+ ?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 3 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

cardiagn.com
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P2123:00 APP sensor No.1 circuit high input

D ETECTI ON
APP sensor No.1 is out of self-test range high.
CON D I TI ON

Connector or terminal malfunction

APP sensor malfunction


POSSI BLE CAUSE
Open circuit wiring harness between APP sensor terminal D and PCM terminal 1AB

Short to power supply in wiring harness between APP sensor terminal E and PCM
terminal 1Y

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.1 Yes Replace the accelerator pedal, then go to Step
8.
Inspect APP sensor No.1.
(See ACCELERATOR PED AL
(See ACCELERATOR PED AL POSI TI ON ( APP) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

6 I N SPECT APP SEN SOR N O.1 CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 8.
Inspect for continuity between the following
terminals (wiring harness-side).

APP sensor terminal D and PCM


terminal 1AB.

Is there continuity?

7 I N SPECT APP SEN SOR N O.1 SI GN AL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO POW ER SUPPLY Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals (wiring harness-side).

APP sensor terminal E and body


ground.

Is there voltage B+ ?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 3 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

cardiagn.com
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P2127:00 APP sensor No.2 circuit low input

D ETECTI ON CON D I TI ON APP sensor No.2 is out of self-test range low.

Connector or terminal malfunction

Short to ground circuit between APP sensor terminal A and PCM terminal 1Z
POSSI BLE CAUSE
Short to ground circuit between APP sensor terminal B and PCM terminal 1U

APP sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.2 CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between the following
terminals:

APP sensor terminal A (wiring


harness-side) and body
ground.

APP sensor terminal B (wiring


harness-side) and body
ground.

Are there continuity?

5 I N SPECT APP SEN SOR N O.2 Yes Replace the accelerator pedal, then go to Step 7.

Inspect APP sensor No.2. (See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See ACCELERATOR PED AL POSI TI ON ( APP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is there any malfunction?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 7 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

cardiagn.com
8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 7 :0 0 [ M ZI 3 .7 V6 ]

DTC P2127:00 APP sensor No.2 circuit low input

D ETECTI ON CON D I TI ON APP sensor No.2 is out of self-test range low.

Connector or terminal malfunction

Short to ground circuit between APP sensor terminal A and PCM terminal 1Z
POSSI BLE CAUSE
Short to ground circuit between APP sensor terminal B and PCM terminal 1U

APP sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.2 CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO GROUN D Step 7.

Switch the ignition off.


No Go to the next step.
Inspect for continuity between the following
terminals:

APP sensor terminal A (wiring


harness-side) and body
ground.

APP sensor terminal B (wiring


harness-side) and body
ground.

Are there continuity?

5 I N SPECT APP SEN SOR N O.2 Yes Replace the accelerator pedal, then go to Step 7.

Inspect APP sensor No.2. (See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
(See ACCELERATOR PED AL POSI TI ON ( APP)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)
No Go to the next step.
Is there any malfunction?

6 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 7.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

7 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 7 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

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8 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P2128:00 APP sensor No.2 circuit high input

D ETECTI ON
APP sensor No.2 is out of self-test range high.
CON D I TI ON

Connector or terminal malfunction

APP sensor malfunction

Open circuit wiring harness between APP sensor terminal C and PCM terminal 1AD
POSSI BLE CAUSE
Short to power supply in wiring harness between APP sensor terminal C and PCM
terminal 1AD

Short to power supply in wiring harness between APP sensor terminal B and PCM
terminal 1U

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.2 Yes Replace the accelerator pedal, then go to Step
8.
Inspect APP sensor No.2.
(See ACCELERATOR PED AL
(See ACCELERATOR PED AL POSI TI ON ( APP) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT APP SEN SOR N O.2 CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 8.
Inspect for continuity between the following
terminals (wiring harness-side).

APP sensor terminal C and PCM


terminal 1AD.

Is there continuity?

7 I N SPECT APP SEN SOR N O.2 SI GN AL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO POW ER SUPPLY Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals (wiring harness-side).

APP sensor terminal B and body


ground.

Is there voltage B+ ?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 8 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

cardiagn.com
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 8 :0 0 [ M ZI 3 .7 V6 ]

DTC P2128:00 APP sensor No.2 circuit high input

D ETECTI ON
APP sensor No.2 is out of self-test range high.
CON D I TI ON

Connector or terminal malfunction

APP sensor malfunction

Open circuit wiring harness between APP sensor terminal C and PCM terminal 1AD
POSSI BLE CAUSE
Short to power supply in wiring harness between APP sensor terminal C and PCM
terminal 1AD

Short to power supply in wiring harness between APP sensor terminal B and PCM
terminal 1U

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

cardiagn.com
Is any related Service Bulletins available?
No Go to the next step.

3 I N SPECT APP SEN SOR CON N ECTOR FOR Yes Repair or replace suspected part, then go to
POOR CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the APP sensor connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT APP SEN SOR N O.2 Yes Replace the accelerator pedal, then go to Step
8.
Inspect APP sensor No.2.
(See ACCELERATOR PED AL
(See ACCELERATOR PED AL POSI TI ON ( APP) REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
SEN SOR I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Is there any malfunction? No Go to the next step.

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then go to
CON N ECTI ON Step 8.

Switch the ignition off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT APP SEN SOR N O.2 CI RCUI T FOR Yes Go to the next step.
OPEN CI RCUI T

Switch the ignition off. No Repair or replace suspected part, then go to


Step 8.
Inspect for continuity between the following
terminals (wiring harness-side).

APP sensor terminal C and PCM


terminal 1AD.

Is there continuity?

7 I N SPECT APP SEN SOR N O.2 SI GN AL Yes Repair or replace suspected part, then go to
CI RCUI T FOR SH ORT TO POW ER SUPPLY Step 8.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
terminals (wiring harness-side).

APP sensor terminal B and body


ground.

Is there voltage B+ ?

8 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 2 8 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

cardiagn.com
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P2135:00 TP sensor No.1/No.2 voltage correlation

D ETECTI ON The PCM flagged a concern indicating that TP sensor No.1 and TP sensor No.2
CON D I TI ON disagree by more than a calibrated limit.

TP sensor malfunction

Short to power supply between TP sensor No.1 terminal F and PCM terminal 2AN
POSSI BLE CAUSE
Short to power supply between TP sensor No.2 terminal C and PCM terminal 2AL

TP sensor circuits are shorted each other

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

cardiagn.com
2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT TP SEN SOR RESI STAN CE Yes Go to the next step.

Switch the ignition off.


No Replace the throttle body, then go to Step 6.
Disconnect the throttle body connector.
(See I N TAKE- AI R SYSTEM
Measure the resistance between the following REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
terminals (throttle body component side).

Throttle body terminal F and D:


700—1,800 ohms

Throttle body terminal F and E:


1,300—2,800 ohms

Throttle body terminal C and D:


1,000—2,400 ohms

Throttle body terminal C and E:


500—1,500 ohms

Throttle body terminal D and E:


700—2,100 ohms

Are all the resistances within specifications?

4 I N SPECT TP SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 6.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
circuits:

Throttle body terminal F (wiring


harness-side) and body ground.

Throttle body terminal C (wiring


harness-side) and body ground.

Are there voltage B+ ?

5 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Switch the ignition off. No Repair or replace suspected part, then go to


the next step.
Disconnect the throttle body and PCM connector.

Measure resistance between throttle body


terminal F and C.

Is the resistance m or e t h a n 1 0 k iloh m s?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 3 5 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

cardiagn.com
reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 5 :0 0 [ M ZI 3 .7 V6 ]

DTC P2135:00 TP sensor No.1/No.2 voltage correlation

D ETECTI ON The PCM flagged a concern indicating that TP sensor No.1 and TP sensor No.2
CON D I TI ON disagree by more than a calibrated limit.

TP sensor malfunction

Short to power supply between TP sensor No.1 terminal F and PCM terminal 2AN
POSSI BLE CAUSE
Short to power supply between TP sensor No.2 terminal C and PCM terminal 2AL

TP sensor circuits are shorted each other

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

cardiagn.com
2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired,
repair information availability. go to the next step.

Is any related Service Bulletins available?


No Go to the next step.

3 I N SPECT TP SEN SOR RESI STAN CE Yes Go to the next step.

Switch the ignition off.


No Replace the throttle body, then go to Step 6.
Disconnect the throttle body connector.
(See I N TAKE- AI R SYSTEM
Measure the resistance between the following REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
terminals (throttle body component side).

Throttle body terminal F and D:


700—1,800 ohms

Throttle body terminal F and E:


1,300—2,800 ohms

Throttle body terminal C and D:


1,000—2,400 ohms

Throttle body terminal C and E:


500—1,500 ohms

Throttle body terminal D and E:


700—2,100 ohms

Are all the resistances within specifications?

4 I N SPECT TP SEN SOR SI GN AL CI RCUI T FOR Yes Repair or replace suspected part, then go to
SH ORT TO POW ER SUPPLY Step 6.

Switch the ignition ON (Engine off).


No Go to the next step.
Measure the voltage between the following
circuits:

Throttle body terminal F (wiring


harness-side) and body ground.

Throttle body terminal C (wiring


harness-side) and body ground.

Are there voltage B+ ?

5 I N SPECT TP SEN SOR SI GN AL CI RCUI TS FOR Yes Go to the next step.


SH ORT EACH OTH ER

Switch the ignition off. No Repair or replace suspected part, then go to


the next step.
Disconnect the throttle body and PCM connector.

Measure resistance between throttle body


terminal F and C.

Is the resistance m or e t h a n 1 0 k iloh m s?

6 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P2 1 3 5 :0 0 H AS BEEN COM PLETED
If the malfunction recurs,
Verify that all disconnected connectors replace the PCM.

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reconnected.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZI
M-MDS. 3 .7 V6 ] .)

Start the engine. Go to the next step.

Is the same DTC present?


No Go to the next step.

7 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No DTC troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
APP sensor No.1/No.2 voltage correlation
P2138:00

The PCM monitors the APP sensor for a concern. The PCM compares the accelerator pedal
D ETECTI ON position information from the APP sensor inputs, APP1 and APP2. If APP sensor inputs APP1
CON D I TI ON and APP2 disagree on the position of the accelerator pedal by more than the expected value,
the DTC is stored.

POSSI BLE APP sensor circuit malfunction


CAUSE
APP sensor malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?

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No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCS


3 Yes Go to the appropriate DTC troubleshooting
N OTE: procedures.

Make sure the accelerator pedal is not applied (See D TC TABLE [ M ZI 3 .7 V6 ] .)


during the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P2138:00?

4 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that


they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Replace the PCM, then go to the next step.
P2 1 3 8 :0 0 H AS BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Verify that all disconnected connectors
reconnected.
No Go to the next step.
Clear the DTC from the PCM memory using the
M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
APP sensor No.1/No.2 voltage correlation
P2138:00

The PCM monitors the APP sensor for a concern. The PCM compares the accelerator pedal
D ETECTI ON position information from the APP sensor inputs, APP1 and APP2. If APP sensor inputs APP1
CON D I TI ON and APP2 disagree on the position of the accelerator pedal by more than the expected value,
the DTC is stored.

POSSI BLE APP sensor circuit malfunction


CAUSE
APP sensor malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the repair order,
then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to the
AVAI LABI LI TY available Service Bulletins.

Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go
repair information availability. to the next step.

Is any related Service Bulletins available?

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No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TCS


3 Yes Go to the appropriate DTC troubleshooting
N OTE: procedures.

Make sure the accelerator pedal is not applied (See D TC TABLE [ M ZI 3 .7 V6 ] .)


during the KOEO/KOER self-test.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Are any DTCs present other than P2138:00?

4 I N SPECT FOR CORRECT PCM OPERATI ON Yes Go to the next step.

Disconnect all the PCM connectors.


No The system is correctly. Go to the next step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and verify that


they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Replace the PCM, then go to the next step.
P2 1 3 8 :0 0 H AS BEEN COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)
Verify that all disconnected connectors
reconnected.
No Go to the next step.
Clear the DTC from the PCM memory using the
M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZI 3 .7 V6 ]

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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZI 3 .7 V6 ]

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2 0 1 2 - M a zda 6 - En gin e

FOREW ORD [ M ZI 3 .7 V6 ]

When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL) indication and
diagnostic trouble code (DTC), then diagnose the malfunction according to following flowchart.

If the DTC exists, diagnose the applicable DTC inspection. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

If the DTC does not exist and the MIL does not illuminate, diagnose the applicable symptom
troubleshooting.

*: MIL, Generator Warning Light, Security Light

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

FOREW ORD [ M ZI 3 .7 V6 ]

When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL) indication and
diagnostic trouble code (DTC), then diagnose the malfunction according to following flowchart.

If the DTC exists, diagnose the applicable DTC inspection. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

If the DTC does not exist and the MIL does not illuminate, diagnose the applicable symptom
troubleshooting.

*: MIL, Generator Warning Light, Security Light

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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ]

D TC Re a din g Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

Pe n din g Tr ou ble Code Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the pending trouble codes according to the directions on the IDS screen.

Fr e e ze Fr a m e PI D D a t a Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

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3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the freeze frame PID data according to the directions on the IDS screen.

N OTE:

Freeze frame data appears at the top of the help screen when the displayed
DTC is selected.

Fr e e ze fr a m e da t a

The freeze frame data consists of data for vehicle and engine control system
operation conditions when malfunctions in the engine control system are
detected and stored in the PCM.

Freeze frame data is stored at the instant the malfunction indicator lamp
illuminates, and only a part of the DTC data is stored.

For the freeze frame data, if there are several malfunctions in the engine
control system, the data for the malfunction which occurred initially is stored.
Thereafter, if a misfire or fuel injection control malfunction occurs, data from
the misfire or fuel injection control malfunction is written over the initially
stored data. However, if the initially stored freeze frame data is a misfire or
fuel injection control malfunction, it is not overwritten.

Fr e e ze fr a m e da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Freeze frame data items are not displayed, according to detected DTC.

Freeze frame Corresponding PID data


Unit Description
data item monitor item

Open Loop/Closed Loop/OL-


FUELSYS1 Fuel system status FUELSYS
Drive/OL-Fault/CL-Fault

LOAD % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SFT1 % Short term fuel trim SHRTFT1

LFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

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RPM RPM Engine speed RPM

VS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP % Throttle valve position No.1 TP1

RUNTM hh:mm:ss Time from engine start —

EGRPCT % Target EGR valve position SEGRP_DSD

Purge solenoid valve


EVAPPCT % EVAPCP
controlled value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle


WARMUPS — —
after DTC cleared

CLRDIST Km miles Mileage after DTC cleared —

EVAP_VP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATTEMP11 °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

ALV % Engine load LOAD

Target equivalence ratio


EQ_RAT — EQ_RAT11_DSD
(lambda)

TP_REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP_B % Throttle valve position No.2 TP2

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Accelerator pedal position
APP_D % APP1
No.1

Accelerator pedal position


APP_E % APP2
No.2

TAC_PCT % Target throttle valve position ETC_DSD

On - Boa r d Syst e m Re a din e ss Te st s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 1 Powertrain Data”.

d. Select “PCM”.

3. Then, select the “***SUP” and “**EVAL” PIDs in the PID selection screen.

4. Monitor those PIDs and check it system monitor is completed.

N OTE:

If the on-board system readiness tests are not completed the PCM stores DTC P1000.

PI D / D ATA M on it or a n d Re cor d Pr oce du r e

N OTE:

The PID data screen function is used for monitoring the calculated value of input/output

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signals in the module. Therefore, if the monitored value of the output parts is not within
the specification, it is necessary to inspect the monitored value of input parts
corresponding to the applicable output part control. In addition, because the system does
not display an output part malfunction as an abnormality in the monitored value, it is
necessary to inspect the output parts individually.

When detecting DTCs, PIDs related to a malfunctioning system may not display even if the
module is normal. Therefore, if a PID is not displayed, it is necessary to verify the DTC,
perform malfunction diagnosis of the DTC that was detected, and do repairs.

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the applicable PID from the PID table.

4. Verify the PID data according to the detections on the screen.

PI D / D a t a M on it or Ta ble

Item Definition Unit/Condition

AAT Ambient air temperature °C °F

V
AC_PRES Refrigerant pressure sensor
kPa psi Bar

AC_REQ A/C request signal Off/On

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ACCS A/C relay Off/On

ALTF Generator field current control duty value %

APP Accelerator pedal position %

%
APP1 APP sensor No.1
V

%
APP2 APP sensor No.2
V

ARPMDES Target engine speed RPM

AXLE Axle ratio —

BARO Barometric pressure kPa psi Bar

BOO Brake switch Off/On

BPA Brake pressure applied switch Off/On

CATT11_DSD Estimated catalytic converter temperature (RH) °C °F

CATT21_DSD Estimated catalytic converter temperature (LH) °C °F

CHRGLP Generator warning light Off/On

°C °F
CHT CHT sensor
V

COLP Refrigerant pressure sensor Off/On

ECT Engine coolant temperature °C °F

EQ_RAT11 Equivalence ratio (lambda) A/F sensor (RH) —

EQ_RAT11_DSD Desired equivalence ratio (lambda) —

EQ_RAT21 Equivalence ratio (lambda) A/F sensor (LH) —

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ETC_ACT Electronic throttle control actual °

%
ETC_DSD Electronic throttle control desired
°

EVAPCP Purge solenoid valve duty value %

EVAPCV CV solenoid valve Off/On

FAN_DUTY Cooling fan control %

FCL Fuel cap warning light Off/On

FLI Fuel level %

Off/On
FP Fuel pump relay
%

FPM Fuel pump monitor %

V
FTP Fuel tank pressure sensor
kPa psi Bar

FUELSYS Fuel system loop status (RH) OL/CL/OL-Drive/OL-Fault/CL-Fault

GENVDSD Generator voltage desired V

%
HTR11 A/F sensor heater (RH)
Off/On

HTR12 HO2S heater (RH) Off/On

%
HTR21 A/F sensor heater (LH)
Off/On

HTR22 HO2S heater (LH) Off/On

°C °F
IAT IAT sensor
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V

INGEAR Load/no load condition Off/On

INJ_PWR Injector Power Monitor V

IVS CTP condition Idle/Off Idle

KNOCKR Knocking retard °

LOAD Engine load %

LONGFT1 Long term fuel trim (RH) %

LONGFT2 Long term fuel trim (LH) %

g/s
MAF MAF sensor
V

MIL_DIS Traveled distance since the MIL illuminated km

O2S11 A/F sensor (RH) A

O2S12 HO2S (RH) V

O2S21 A/F sensor (LH) A

O2S22 HO2S (LH) V

PSP Power steering pressure switch Off/On

RO2FT1 HO2S fuel trim (RH) %

RO2FT2 HO2S fuel trim (LH) %

RPM Engine speed RPM

SC_CANCEL Speed control cancel switch Inactive / Active

SC_OFF Cruise control OFF switch Inactive / Active

SC_ON Cruise control ON switch Inactive / Active

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SC_RES Cruise resume switch Inactive / Active

SC_SET- Cruise coast switch Inactive / Active

SC_SET+ Cruise set/acceleration switch Inactive / Active

SCCS Speed control command switch V

SHRTFT1 Short term fuel trim (RH) %

SHRTFT12 Short term fuel trim (HO2S) (RH) %

SHRTFT2 Short term fuel trim (LH) %

SHRTFT22 Short term fuel trim (HO2S) (LH) %

SPARKADV Ignition timing °

TIRESIZE Tire revolution per mile —

TP REL Relative throttle position %

%
TP1 TP sensor No.1
V

%
TP2 TP sensor No.2
V

VPWR Battery voltage V

VSS Vehicle speed KPH

VT ACT1 Actual valve timing (RH) °

VT ACT2 Actual valve timing (LH) °

VT DIFF1 Difference between target and actual valve timing (RH) °

VT DIFF2 Difference between target and actual valve timing (LH) °

VT DUTY1 CMP sensor duty value (RH) %

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VT DUTY2 CMP sensor duty value (LH) %

VT_DSD Desired Intake Camshaft Position °

D ia gn ost ic M on it or in g Te st Re su lt s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 6 On-Board Test Results”.

3. Verify the diagnostic monitoring test result according to the directions on the IDS screen.

Act ive Com m a n d M ode s Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the simulation items from the PID table.

4. Using the active command modes function, inspect the operations for each parts.

If the operation of output parts cannot be verified after the active command
mode inspection is performed, this could indicate the possibility of an open or
short circuit, sticking, or operation malfunction in the output parts.

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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C TEST [ M ZI 3 .7 V6 ]

D TC Re a din g Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

Pe n din g Tr ou ble Code Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the pending trouble codes according to the directions on the IDS screen.

Fr e e ze Fr a m e PI D D a t a Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

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3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the freeze frame PID data according to the directions on the IDS screen.

N OTE:

Freeze frame data appears at the top of the help screen when the displayed
DTC is selected.

Fr e e ze fr a m e da t a

The freeze frame data consists of data for vehicle and engine control system
operation conditions when malfunctions in the engine control system are
detected and stored in the PCM.

Freeze frame data is stored at the instant the malfunction indicator lamp
illuminates, and only a part of the DTC data is stored.

For the freeze frame data, if there are several malfunctions in the engine
control system, the data for the malfunction which occurred initially is stored.
Thereafter, if a misfire or fuel injection control malfunction occurs, data from
the misfire or fuel injection control malfunction is written over the initially
stored data. However, if the initially stored freeze frame data is a misfire or
fuel injection control malfunction, it is not overwritten.

Fr e e ze fr a m e da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZI 3 .7 V6 ] .)

Freeze frame data items are not displayed, according to detected DTC.

Freeze frame Corresponding PID data


Unit Description
data item monitor item

Open Loop/Closed Loop/OL-


FUELSYS1 Fuel system status FUELSYS
Drive/OL-Fault/CL-Fault

LOAD % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SFT1 % Short term fuel trim SHRTFT1

LFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

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RPM RPM Engine speed RPM

VS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP % Throttle valve position No.1 TP1

RUNTM hh:mm:ss Time from engine start —

EGRPCT % Target EGR valve position SEGRP_DSD

Purge solenoid valve


EVAPPCT % EVAPCP
controlled value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle


WARMUPS — —
after DTC cleared

CLRDIST Km miles Mileage after DTC cleared —

EVAP_VP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATTEMP11 °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

ALV % Engine load LOAD

Target equivalence ratio


EQ_RAT — EQ_RAT11_DSD
(lambda)

TP_REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP_B % Throttle valve position No.2 TP2

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Accelerator pedal position
APP_D % APP1
No.1

Accelerator pedal position


APP_E % APP2
No.2

TAC_PCT % Target throttle valve position ETC_DSD

On - Boa r d Syst e m Re a din e ss Te st s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 1 Powertrain Data”.

d. Select “PCM”.

3. Then, select the “***SUP” and “**EVAL” PIDs in the PID selection screen.

4. Monitor those PIDs and check it system monitor is completed.

N OTE:

If the on-board system readiness tests are not completed the PCM stores DTC P1000.

PI D / D ATA M on it or a n d Re cor d Pr oce du r e

N OTE:

The PID data screen function is used for monitoring the calculated value of input/output

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signals in the module. Therefore, if the monitored value of the output parts is not within
the specification, it is necessary to inspect the monitored value of input parts
corresponding to the applicable output part control. In addition, because the system does
not display an output part malfunction as an abnormality in the monitored value, it is
necessary to inspect the output parts individually.

When detecting DTCs, PIDs related to a malfunctioning system may not display even if the
module is normal. Therefore, if a PID is not displayed, it is necessary to verify the DTC,
perform malfunction diagnosis of the DTC that was detected, and do repairs.

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the applicable PID from the PID table.

4. Verify the PID data according to the detections on the screen.

PI D / D a t a M on it or Ta ble

Item Definition Unit/Condition

AAT Ambient air temperature °C °F

V
AC_PRES Refrigerant pressure sensor
kPa psi Bar

AC_REQ A/C request signal Off/On

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ACCS A/C relay Off/On

ALTF Generator field current control duty value %

APP Accelerator pedal position %

%
APP1 APP sensor No.1
V

%
APP2 APP sensor No.2
V

ARPMDES Target engine speed RPM

AXLE Axle ratio —

BARO Barometric pressure kPa psi Bar

BOO Brake switch Off/On

BPA Brake pressure applied switch Off/On

CATT11_DSD Estimated catalytic converter temperature (RH) °C °F

CATT21_DSD Estimated catalytic converter temperature (LH) °C °F

CHRGLP Generator warning light Off/On

°C °F
CHT CHT sensor
V

COLP Refrigerant pressure sensor Off/On

ECT Engine coolant temperature °C °F

EQ_RAT11 Equivalence ratio (lambda) A/F sensor (RH) —

EQ_RAT11_DSD Desired equivalence ratio (lambda) —

EQ_RAT21 Equivalence ratio (lambda) A/F sensor (LH) —

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ETC_ACT Electronic throttle control actual °

%
ETC_DSD Electronic throttle control desired
°

EVAPCP Purge solenoid valve duty value %

EVAPCV CV solenoid valve Off/On

FAN_DUTY Cooling fan control %

FCL Fuel cap warning light Off/On

FLI Fuel level %

Off/On
FP Fuel pump relay
%

FPM Fuel pump monitor %

V
FTP Fuel tank pressure sensor
kPa psi Bar

FUELSYS Fuel system loop status (RH) OL/CL/OL-Drive/OL-Fault/CL-Fault

GENVDSD Generator voltage desired V

%
HTR11 A/F sensor heater (RH)
Off/On

HTR12 HO2S heater (RH) Off/On

%
HTR21 A/F sensor heater (LH)
Off/On

HTR22 HO2S heater (LH) Off/On

°C °F
IAT IAT sensor
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V

INGEAR Load/no load condition Off/On

INJ_PWR Injector Power Monitor V

IVS CTP condition Idle/Off Idle

KNOCKR Knocking retard °

LOAD Engine load %

LONGFT1 Long term fuel trim (RH) %

LONGFT2 Long term fuel trim (LH) %

g/s
MAF MAF sensor
V

MIL_DIS Traveled distance since the MIL illuminated km

O2S11 A/F sensor (RH) A

O2S12 HO2S (RH) V

O2S21 A/F sensor (LH) A

O2S22 HO2S (LH) V

PSP Power steering pressure switch Off/On

RO2FT1 HO2S fuel trim (RH) %

RO2FT2 HO2S fuel trim (LH) %

RPM Engine speed RPM

SC_CANCEL Speed control cancel switch Inactive / Active

SC_OFF Cruise control OFF switch Inactive / Active

SC_ON Cruise control ON switch Inactive / Active

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SC_RES Cruise resume switch Inactive / Active

SC_SET- Cruise coast switch Inactive / Active

SC_SET+ Cruise set/acceleration switch Inactive / Active

SCCS Speed control command switch V

SHRTFT1 Short term fuel trim (RH) %

SHRTFT12 Short term fuel trim (HO2S) (RH) %

SHRTFT2 Short term fuel trim (LH) %

SHRTFT22 Short term fuel trim (HO2S) (LH) %

SPARKADV Ignition timing °

TIRESIZE Tire revolution per mile —

TP REL Relative throttle position %

%
TP1 TP sensor No.1
V

%
TP2 TP sensor No.2
V

VPWR Battery voltage V

VSS Vehicle speed KPH

VT ACT1 Actual valve timing (RH) °

VT ACT2 Actual valve timing (LH) °

VT DIFF1 Difference between target and actual valve timing (RH) °

VT DIFF2 Difference between target and actual valve timing (LH) °

VT DUTY1 CMP sensor duty value (RH) %

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VT DUTY2 CMP sensor duty value (LH) %

VT_DSD Desired Intake Camshaft Position °

D ia gn ost ic M on it or in g Te st Re su lt s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 6 On-Board Test Results”.

3. Verify the diagnostic monitoring test result according to the directions on the IDS screen.

Act ive Com m a n d M ode s Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the simulation items from the PID table.

4. Using the active command modes function, inspect the operations for each parts.

If the operation of output parts cannot be verified after the active command
mode inspection is performed, this could indicate the possibility of an open or
short circuit, sticking, or operation malfunction in the output parts.

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2 0 1 2 - M a zda 6 - En gin e

AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ]

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

d. Select “Retrieve CMDTCs”.

3. Verify the DTC according to the directions on the IDS screen.

4. Press the clear button on the DTC screen to clear the DTC.

5. Verify that no DTCs are displayed.

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2 0 1 2 - M a zda 6 - En gin e

AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ]

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

d. Select “Retrieve CMDTCs”.

3. Verify the DTC according to the directions on the IDS screen.

4. Press the clear button on the DTC screen to clear the DTC.

5. Verify that no DTCs are displayed.

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2 0 1 2 - M a zda 6 - En gin e

KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ]

KOEO Se lf Te st

1. Connect the M-MDS (IDS) to the DLC-2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “KOEO On Demand Self Test” and perform procedures according to directions
on the IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

KOER Se lf Te st

N OTE:

For vehicles with the variable valve timing control, execute a KOER self test after the
variable valve timing learning is finished.
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A KOER self test cannot be executed if the variable timing valve learning
in not finished.

The variable valve timing learning is cleared if the PCM backup power
supply is interrupted (including battery removal), or after reprogramming.

To perform variable valve timing learning, the engine speed needs to be


increased momentarily to a ppr ox . 2 ,0 0 0 r pm .

1. Connect the M-MDS (IDS) to the DLC-2.

2. Start engine and run it at idle.

3. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

4. Then, select the “KOER On Demand Self Test” and perform procedures according to directions
on the IDS screen.

5. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

6. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ]

KOEO Se lf Te st

1. Connect the M-MDS (IDS) to the DLC-2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “KOEO On Demand Self Test” and perform procedures according to directions
on the IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

KOER Se lf Te st

N OTE:

For vehicles with the variable valve timing control, execute a KOER self test after the
variable valve timing learning is finished.
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A KOER self test cannot be executed if the variable timing valve learning
in not finished.

The variable valve timing learning is cleared if the PCM backup power
supply is interrupted (including battery removal), or after reprogramming.

To perform variable valve timing learning, the engine speed needs to be


increased momentarily to a ppr ox . 2 ,0 0 0 r pm .

1. Connect the M-MDS (IDS) to the DLC-2.

2. Start engine and run it at idle.

3. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

4. Then, select the “KOER On Demand Self Test” and perform procedures according to directions
on the IDS screen.

5. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

6. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ]

The following procedure is designed to execute and complete the OBD-II monitors and to
clear the Ford P1000:00, inspection/maintenance (I/M) readiness code. To complete a
specific monitor for repair verification, follow steps 1 through 4, then continue with the
step described by the appropriate monitor found under the OBD Monitor Exercised column.
For the EVAP monitor to run, the ambient air temperature must be between 4 .4 —3 7 .8 ° C
{ 4 0 —1 0 0 ° F} , and the altitude below 2 ,4 3 8 m { 7 ,9 9 9 ft } . If the P1000:00 code must
be cleared in these conditions, the PCM must detect them once (twice on some
applications) before the EVAP monitor can be bypassed and DTC P1000:00 is cleared. The
EVAP bypassing procedure is described in the following drive cycle.

To complete a specific monitor for repair verification, follow Steps 1 through 4, then
continue using the steps indicated by the appropriate monitor.

The Drive Mode is performed using the M-MDS.

CAUTI ON :

While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.

When the M-MDS is used to observe monitor system status while driving, be sure to have
another technician with you, or record the data in the M-MDS using the PID/DATA
MONITOR AND RECORD function and inspect later.

N OTE:

If the OBD-II system inspection is not completed during the Drive Mode, the following
causes are considered:

The OBD-II system detects a malfunction.

The Drive Mode procedure is not completed correctly.

Disconnecting the battery will reset the memory. Do not disconnect the battery during and
after Drive Mode.

The M-MDS can be used at anytime through the course of the Drive Mode to monitor the
completion status. Monitoring can be done by viewing the ON BOARD SYSTEM READINESS
menu.

Most OBD-II monitors will complete more readily using a “steady foot” driving style during
cruise or acceleration. Operating the throttle in a "smooth" fashion will minimize the time
required for monitor completion.

The fuel tank level should be between 1/2 and 3/4 full with 3/4 full being the most
desirable.

The evaporative emission system monitor can only operate during the first 30 min of the
engine operation. When executing the procedure for the evaporative emission system
monitor, remain in part throttle position and drive in a smooth fashion to minimize "fuel
slosh".

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When bypassing the EVAP soak times, the PCM must remain powered (ignition switch to
the ON position) after clearing the continuous DTCs and relearning emission diagnostic
information.

OBD-II
monitor Step Procedure Purpose
exercised

Drive Mode 1 N OTE: Bypasses the engine soak


Preparation timer. Resets the OBD-II
To bypass the EVAP soak timer (normally 6 monitor status.
hours), the PCM must remain powered after
clearing the continuous DTCs and resetting
the emission monitors information in the
PCM.

Connect the M-MDS to the DLC–2.

Switch the ignition to ON (engine off).

Switch the ignition to off, then to ON (engine


off).

Select the appropriate vehicle and engine


qualifier.

Clear the continuous DTCs and reset the


emission monitors information in the PCM.

N OTE:

The following events occur


when the continuous DTCs
and the emission monitors
information is cleared from
the PCM:

Clears the
number of
DTCs and
the DTCs.

Clears the
freeze
frame data.

Clears the
diagnostic
monitoring
test results.

Clears the
status of
the OBD-II
system
monitors is

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reset.

Sets DTC
P1000:00.

2 Start the engine without turning the ignition


switch off.

3 Idle the engine for 1 5 s.

Drive at 7 2 k m / h { 4 5 m ph } until the ECT


is 7 6 .7 ° C { 1 7 0 ° F} or m or e .

Prep for 4 N OTE: Engine warm-up and


Monitor Entry provides IAT input to the
When the IAT is not within 4 .4 —3 7 .8 ° C { 4 0 PCM.
—1 0 0 ° F} or the altitude is a bove 2 ,4 3 8 m
{ 8 ,0 0 0 ft } , the EVAP monitor will not run.

Is the IAT w it h in 4 .4 —3 7 .8 ° C { 4 0 —1 0 0
° F} ?

If not within the


specification, complete the
following steps but, note
that step 14 will be required
to "bypass" the EVAP
monitor.

HO2S 5 Cruise at 7 2 k m / h { 4 5 m ph } for up to 5 Executes the HO2S


m in . monitor.

EVAP 6 N OTE: Executes the EVAP


emission monitor.
To initiate the monitor, the throttle should be
at part throttle, Evaporative Emissions Duty
Cycle must be more than 75%, and FLI must
be 15—85%, and for fuel tanks over 25
gallons Fuel Level Indicator Input must be 30
—85%.

Cruise at 7 2 —1 0 4 k m / h { 4 5 —6 5 m ph } for
1 0 m in .

Catalyst 7 Stop the vehicle and go to traffic conditions. Executes the catalyst
efficiency monitor.
Include five different constant cruise speeds,
ranging from 4 0 —7 2 k m / h { 2 5 —4 4 m ph }
ove r a 1 0 m in period.

EGR 8 Stop the vehicle. Executes the EGR


monitor.
Idle the engine for 3 0 s.

Accelerate to 7 2 k m / h { 4 5 m ph } at 50—

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75% throttle, cruise at steady throttle for 1
m in .

Repeat idle, acceleration and cruise 3 times.

CCM 9 Stop the vehicle. Executes the idle air


(Engine) control portion of the
Idle the engine for 2 m in with the selector CCM.
lever in the D range.

CCM 10 Stop the vehicle. Executes the transaxle


(Transaxle) portion of the CCM.
In overdrive, moderately accelerate to 8 1
k m / h { 5 0 m ph } and cruise for 1 5 s or
m or e .

Stop the vehicle and repeat without overdrive


to 6 4 k m / h { 4 0 m ph } cruising for 3 0 s or
m or e .

While at 6 4 k m / h { 4 0 m ph } , activate
overdrive and accelerate to 8 1 k m / h { 5 0
m ph } and cruise for 1 5 s or m or e .

Stop the vehicle for 2 0 s or m or e .

Repeat Step 10 five times.

Misfire, Fuel 11 Stop the vehicle. Allows learning for the


and HO2S misfire monitor, and
Monitors Accelerate to 1 0 4 k m / h { 6 0 m ph } , hold completion of Decel Fuel
steady throttle for 5 s. Shut Off HO2S monitor.
Decelerate at closed throttle until reaching 6 4
k m / h { 4 0 m ph } (no brakes).

Accelerate from 6 4 k m / h { 4 0 m ph } to 1 0 4
k m / h { 6 5 m ph } , hold steady throttle for 5
s.

Repeat 5 times.

Readiness 12 Access the ON BOARD SYSTEM READINESS Determines if any monitor


Check to verify the OBD-II monitoring status. has not been completed.

If completed, all of the OBD-


II monitoring status items
change from non-completed
to completed.

If not completed, go to the


next step.

Pending 13 Verify that no pending code has been stored. N OTE:


Code Check If any pending code has been stored, perform
and EVAP the appropriate DTC inspection. The DTC
Monitor P1000:00

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Bypass (See D TC TABLE [ M ZI 3 .7 V6 ] .) will be
Check stored if
Otherwise, return any incomplete monitor. any of
the OBD-
N OTE:
II
If the EVAP monitor is not monitors
completed and the IAT was does not
out of the 4 .4 —3 7 .8 ° C { 4 0 complete.
—1 0 0 ° F} range, or the
Determines if a pending
altitude is a bove 2 ,4 3 8 m
code is preventing the
{ 8 ,0 0 0 ft } , the "EVAP
clearing of the DTC
Monitor Bypass“ procedure
P1000:00.
must be followed.

Perform the “EVAP Monitor Bypass“


procedure.

EVAP Monitor 14 Leave the vehicle for 8 h . Allows the “bypass“


Bypass counter to increment to
Go to Step 2 then perform from Step 2 to two.
12.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I D RI VE M OD E [ M ZI 3 .7 V6 ]

The following procedure is designed to execute and complete the OBD-II monitors and to
clear the Ford P1000:00, inspection/maintenance (I/M) readiness code. To complete a
specific monitor for repair verification, follow steps 1 through 4, then continue with the
step described by the appropriate monitor found under the OBD Monitor Exercised column.
For the EVAP monitor to run, the ambient air temperature must be between 4 .4 —3 7 .8 ° C
{ 4 0 —1 0 0 ° F} , and the altitude below 2 ,4 3 8 m { 7 ,9 9 9 ft } . If the P1000:00 code must
be cleared in these conditions, the PCM must detect them once (twice on some
applications) before the EVAP monitor can be bypassed and DTC P1000:00 is cleared. The
EVAP bypassing procedure is described in the following drive cycle.

To complete a specific monitor for repair verification, follow Steps 1 through 4, then
continue using the steps indicated by the appropriate monitor.

The Drive Mode is performed using the M-MDS.

CAUTI ON :

While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.

When the M-MDS is used to observe monitor system status while driving, be sure to have
another technician with you, or record the data in the M-MDS using the PID/DATA
MONITOR AND RECORD function and inspect later.

N OTE:

If the OBD-II system inspection is not completed during the Drive Mode, the following
causes are considered:

The OBD-II system detects a malfunction.

The Drive Mode procedure is not completed correctly.

Disconnecting the battery will reset the memory. Do not disconnect the battery during and
after Drive Mode.

The M-MDS can be used at anytime through the course of the Drive Mode to monitor the
completion status. Monitoring can be done by viewing the ON BOARD SYSTEM READINESS
menu.

Most OBD-II monitors will complete more readily using a “steady foot” driving style during
cruise or acceleration. Operating the throttle in a "smooth" fashion will minimize the time
required for monitor completion.

The fuel tank level should be between 1/2 and 3/4 full with 3/4 full being the most
desirable.

The evaporative emission system monitor can only operate during the first 30 min of the
engine operation. When executing the procedure for the evaporative emission system
monitor, remain in part throttle position and drive in a smooth fashion to minimize "fuel
slosh".

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When bypassing the EVAP soak times, the PCM must remain powered (ignition switch to
the ON position) after clearing the continuous DTCs and relearning emission diagnostic
information.

OBD-II
monitor Step Procedure Purpose
exercised

Drive Mode 1 N OTE: Bypasses the engine soak


Preparation timer. Resets the OBD-II
To bypass the EVAP soak timer (normally 6 monitor status.
hours), the PCM must remain powered after
clearing the continuous DTCs and resetting
the emission monitors information in the
PCM.

Connect the M-MDS to the DLC–2.

Switch the ignition to ON (engine off).

Switch the ignition to off, then to ON (engine


off).

Select the appropriate vehicle and engine


qualifier.

Clear the continuous DTCs and reset the


emission monitors information in the PCM.

N OTE:

The following events occur


when the continuous DTCs
and the emission monitors
information is cleared from
the PCM:

Clears the
number of
DTCs and
the DTCs.

Clears the
freeze
frame data.

Clears the
diagnostic
monitoring
test results.

Clears the
status of
the OBD-II
system
monitors is

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reset.

Sets DTC
P1000:00.

2 Start the engine without turning the ignition


switch off.

3 Idle the engine for 1 5 s.

Drive at 7 2 k m / h { 4 5 m ph } until the ECT


is 7 6 .7 ° C { 1 7 0 ° F} or m or e .

Prep for 4 N OTE: Engine warm-up and


Monitor Entry provides IAT input to the
When the IAT is not within 4 .4 —3 7 .8 ° C { 4 0 PCM.
—1 0 0 ° F} or the altitude is a bove 2 ,4 3 8 m
{ 8 ,0 0 0 ft } , the EVAP monitor will not run.

Is the IAT w it h in 4 .4 —3 7 .8 ° C { 4 0 —1 0 0
° F} ?

If not within the


specification, complete the
following steps but, note
that step 14 will be required
to "bypass" the EVAP
monitor.

HO2S 5 Cruise at 7 2 k m / h { 4 5 m ph } for up to 5 Executes the HO2S


m in . monitor.

EVAP 6 N OTE: Executes the EVAP


emission monitor.
To initiate the monitor, the throttle should be
at part throttle, Evaporative Emissions Duty
Cycle must be more than 75%, and FLI must
be 15—85%, and for fuel tanks over 25
gallons Fuel Level Indicator Input must be 30
—85%.

Cruise at 7 2 —1 0 4 k m / h { 4 5 —6 5 m ph } for
1 0 m in .

Catalyst 7 Stop the vehicle and go to traffic conditions. Executes the catalyst
efficiency monitor.
Include five different constant cruise speeds,
ranging from 4 0 —7 2 k m / h { 2 5 —4 4 m ph }
ove r a 1 0 m in period.

EGR 8 Stop the vehicle. Executes the EGR


monitor.
Idle the engine for 3 0 s.

Accelerate to 7 2 k m / h { 4 5 m ph } at 50—

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75% throttle, cruise at steady throttle for 1
m in .

Repeat idle, acceleration and cruise 3 times.

CCM 9 Stop the vehicle. Executes the idle air


(Engine) control portion of the
Idle the engine for 2 m in with the selector CCM.
lever in the D range.

CCM 10 Stop the vehicle. Executes the transaxle


(Transaxle) portion of the CCM.
In overdrive, moderately accelerate to 8 1
k m / h { 5 0 m ph } and cruise for 1 5 s or
m or e .

Stop the vehicle and repeat without overdrive


to 6 4 k m / h { 4 0 m ph } cruising for 3 0 s or
m or e .

While at 6 4 k m / h { 4 0 m ph } , activate
overdrive and accelerate to 8 1 k m / h { 5 0
m ph } and cruise for 1 5 s or m or e .

Stop the vehicle for 2 0 s or m or e .

Repeat Step 10 five times.

Misfire, Fuel 11 Stop the vehicle. Allows learning for the


and HO2S misfire monitor, and
Monitors Accelerate to 1 0 4 k m / h { 6 0 m ph } , hold completion of Decel Fuel
steady throttle for 5 s. Shut Off HO2S monitor.
Decelerate at closed throttle until reaching 6 4
k m / h { 4 0 m ph } (no brakes).

Accelerate from 6 4 k m / h { 4 0 m ph } to 1 0 4
k m / h { 6 5 m ph } , hold steady throttle for 5
s.

Repeat 5 times.

Readiness 12 Access the ON BOARD SYSTEM READINESS Determines if any monitor


Check to verify the OBD-II monitoring status. has not been completed.

If completed, all of the OBD-


II monitoring status items
change from non-completed
to completed.

If not completed, go to the


next step.

Pending 13 Verify that no pending code has been stored. N OTE:


Code Check If any pending code has been stored, perform
and EVAP the appropriate DTC inspection. The DTC
Monitor P1000:00

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Bypass (See D TC TABLE [ M ZI 3 .7 V6 ] .) will be
Check stored if
Otherwise, return any incomplete monitor. any of
the OBD-
N OTE:
II
If the EVAP monitor is not monitors
completed and the IAT was does not
out of the 4 .4 —3 7 .8 ° C { 4 0 complete.
—1 0 0 ° F} range, or the
Determines if a pending
altitude is a bove 2 ,4 3 8 m
code is preventing the
{ 8 ,0 0 0 ft } , the "EVAP
clearing of the DTC
Monitor Bypass“ procedure
P1000:00.
must be followed.

Perform the “EVAP Monitor Bypass“


procedure.

EVAP Monitor 14 Leave the vehicle for 8 h . Allows the “bypass“


Bypass counter to increment to
Go to Step 2 then perform from Step 2 to two.
12.

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2 0 1 2 - M a zda 6 - En gin e

D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZI 3 .7 V6 ]

The purpose of this test mode is to confirm the result of OBD-II monitor diagnostic test
results. The result values stored when particular monitor is completed are displayed.If the
monitor is not completed, initial value is displayed.

OBD Test Related Scaling


D e scr ipt ion Un it
monitor ID ID system ID

01 84 A/F sensor (RH) lambda activity test 02 Raw value

01 87 A/F sensor (RH) rich to lean response time 10 Time

01 88 A/F sensor (RH) lean to rich response time A/F sensor, 10 Time
HO2S
Voltage per
02 85 HO2S (RH) fuel shut-off rich to lean response rate B1
time

02 86 HO2S (RH) fuel shut-off rich to lean response time delay 10 Time

21 81 Oxygen storage capacity Catalyst 20 Ratio

32 82 Upstream hose disconnected test FD Pressure

32 83 Downstream hose disconnected FD Pressure

32 84 Stuck open valve test FD Pressure

32 85 EGR flow test EGR FD Pressure

33 80 Sum of MAP-delta and IMAP-delta 17 Pressure

33 81 EGR-on MAP 17 Pressure

33 82 EGR degredation index 05 Raw value

35 82 Intake camshaft advanced position error 1C Angle

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35 83 Intake camshaft retarded position error 1C Angle
Variable valve
timing
35 84 Exhaust camshaft advanced position error 1C Angle

35 85 Exhaust camshaft retarded position error 1C Angle

3A 80 Phase 0 excessive vacuum limit FE Pa

3A 81 Phase 4 purge valve stuck open limit FE Pa

3A 82 Phase 0 gross leak limit FE Pa

Phase 2 0.040" leak check vacuum bleedup and


3B 80 FE Pa
maximum 0.040" leak threshold

Phase 2 0.020" leak check vacuum bleedup and


3C 80 FE Pa
maximum leak threshold

Natural vacuum 0.02" leak test positive pressure build EVAP system
3C 81 FE Pa
limit-EONV

Natural vacuum 0.02" leak test negative pressure build


3C 82 FE Pa
limit-EONV

3C 83 Natural Vacuum 0.02" leak test fault filter limit-EONV 03 Raw Value

3D 80 Blocked EVAP system line-screening test A9 Pa/s

3D 81 Blocked EVAP system line-fault confirmation test FE Pa

3D 82 Vapor blocking valve performance FE Pa

41 81 A/F sensor heater (RH) current 0E current

42 81 HO2S (RH) heater current 0E current


A/F sensor,
HO2S
45 81 A/F sensor heater (LH) current 0E current

46 81 HO2S (LH) heater current 0E current

81 80 Relative cylinder air/fuel ratio imbalance Fuel system 20 Ratio

A1 80 Type A misfire rate (engine 200 rpm) 30 %

A1 81 Type B misfire rate (engine 1000 rpm) 30 %

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A1 82 Highest misfire rate type A (engine 200 rpm) 30 %

A1 83 Highest misfire rate type B (engine 1000 rpm) 30 %

A1 84 Inferred catalyst mid-bed temperature 16 °C

A2 0B Cylinder No.1 average misfire counts for last 10 DC 24 Counts

A2 0C Cylinder No.1 misfire counts for last/current DC 24 Counts

A2 80 Cylinder No.1 type A misfire rate (engine 200 rpm) 30 %

A2 81 Cylinder No.1 type B misfire rate (engine 1000 rpm) 30 %

A3 0B Cylinder No.2 average misfire counts for last 10 DC 24 Counts

A3 0C Cylinder No.2 misfire counts for last/current DC Misfire 24 Counts

A3 80 Cylinder No.2 type A misfire rate (engine 200 rpm) 30 %

A3 81 Cylinder No.2 type B misfire rate (engine 1000 rpm) 30 %

A4 0B Cylinder No.3 average misfire counts for last 10 DC 24 Counts

A4 0C Cylinder No.3 misfire counts for last/current DC 24 Counts

A4 80 Cylinder No.3 type A misfire rate (engine 200 rpm) 30 %

A4 81 Cylinder No.3 type B misfire rate (engine 1000 rpm) 30 %

A5 0B Cylinder No.4 average misfire counts for last 10 DC 24 Counts

A5 0C Cylinder No.4 misfire counts for last/current DC 24 Counts

A5 80 Cylinder No.4 type A misfire rate (engine 200 rpm) 30 %

A5 81 Cylinder No.4 type B misfire rate (engine 1000 rpm) 30 %

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2 0 1 2 - M a zda 6 - En gin e

D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZI 3 .7 V6 ]

The purpose of this test mode is to confirm the result of OBD-II monitor diagnostic test
results. The result values stored when particular monitor is completed are displayed.If the
monitor is not completed, initial value is displayed.

OBD Test Related Scaling


D e scr ipt ion Un it
monitor ID ID system ID

01 84 A/F sensor (RH) lambda activity test 02 Raw value

01 87 A/F sensor (RH) rich to lean response time 10 Time

01 88 A/F sensor (RH) lean to rich response time A/F sensor, 10 Time
HO2S
Voltage per
02 85 HO2S (RH) fuel shut-off rich to lean response rate B1
time

02 86 HO2S (RH) fuel shut-off rich to lean response time delay 10 Time

21 81 Oxygen storage capacity Catalyst 20 Ratio

32 82 Upstream hose disconnected test FD Pressure

32 83 Downstream hose disconnected FD Pressure

32 84 Stuck open valve test FD Pressure

32 85 EGR flow test EGR FD Pressure

33 80 Sum of MAP-delta and IMAP-delta 17 Pressure

33 81 EGR-on MAP 17 Pressure

33 82 EGR degredation index 05 Raw value

35 82 Intake camshaft advanced position error 1C Angle

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35 83 Intake camshaft retarded position error 1C Angle
Variable valve
timing
35 84 Exhaust camshaft advanced position error 1C Angle

35 85 Exhaust camshaft retarded position error 1C Angle

3A 80 Phase 0 excessive vacuum limit FE Pa

3A 81 Phase 4 purge valve stuck open limit FE Pa

3A 82 Phase 0 gross leak limit FE Pa

Phase 2 0.040" leak check vacuum bleedup and


3B 80 FE Pa
maximum 0.040" leak threshold

Phase 2 0.020" leak check vacuum bleedup and


3C 80 FE Pa
maximum leak threshold

Natural vacuum 0.02" leak test positive pressure build EVAP system
3C 81 FE Pa
limit-EONV

Natural vacuum 0.02" leak test negative pressure build


3C 82 FE Pa
limit-EONV

3C 83 Natural Vacuum 0.02" leak test fault filter limit-EONV 03 Raw Value

3D 80 Blocked EVAP system line-screening test A9 Pa/s

3D 81 Blocked EVAP system line-fault confirmation test FE Pa

3D 82 Vapor blocking valve performance FE Pa

41 81 A/F sensor heater (RH) current 0E current

42 81 HO2S (RH) heater current 0E current


A/F sensor,
HO2S
45 81 A/F sensor heater (LH) current 0E current

46 81 HO2S (LH) heater current 0E current

81 80 Relative cylinder air/fuel ratio imbalance Fuel system 20 Ratio

A1 80 Type A misfire rate (engine 200 rpm) 30 %

A1 81 Type B misfire rate (engine 1000 rpm) 30 %

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A1 82 Highest misfire rate type A (engine 200 rpm) 30 %

A1 83 Highest misfire rate type B (engine 1000 rpm) 30 %

A1 84 Inferred catalyst mid-bed temperature 16 °C

A2 0B Cylinder No.1 average misfire counts for last 10 DC 24 Counts

A2 0C Cylinder No.1 misfire counts for last/current DC 24 Counts

A2 80 Cylinder No.1 type A misfire rate (engine 200 rpm) 30 %

A2 81 Cylinder No.1 type B misfire rate (engine 1000 rpm) 30 %

A3 0B Cylinder No.2 average misfire counts for last 10 DC 24 Counts

A3 0C Cylinder No.2 misfire counts for last/current DC Misfire 24 Counts

A3 80 Cylinder No.2 type A misfire rate (engine 200 rpm) 30 %

A3 81 Cylinder No.2 type B misfire rate (engine 1000 rpm) 30 %

A4 0B Cylinder No.3 average misfire counts for last 10 DC 24 Counts

A4 0C Cylinder No.3 misfire counts for last/current DC 24 Counts

A4 80 Cylinder No.3 type A misfire rate (engine 200 rpm) 30 %

A4 81 Cylinder No.3 type B misfire rate (engine 1000 rpm) 30 %

A5 0B Cylinder No.4 average misfire counts for last 10 DC 24 Counts

A5 0C Cylinder No.4 misfire counts for last/current DC 24 Counts

A5 80 Cylinder No.4 type A misfire rate (engine 200 rpm) 30 %

A5 81 Cylinder No.4 type B misfire rate (engine 1000 rpm) 30 %

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2 0 1 2 - M a zda 6 - En gin e

D TC TABLE [ M ZI 3 .7 V6 ]

Self-
DTC Description MIL DC test Page
type*3

Variable valve timing actuator circuit C, O,


P0010:00 ON 2 (See D TC P0 0 1 0 :0 0 [ M ZI 3 .7 V6 ] .)
open (RH) R

P0011:00 CMP timing over-advanced (RH) ON 2 C, R (See D TC P0 0 1 1 :0 0 [ M ZI 3 .7 V6 ] .)

P0012:00 CMP timing over-retarded (RH) ON 2 C, R (See D TC P0 0 1 2 :0 0 [ M ZI 3 .7 V6 ] .)

P0016:00 CKP-CMP sensor (RH) correlation ON 2 C, R


(See D TC P0 0 1 6 :0 0 , P0 0 1 8 :0 0 [ M ZI 3 .7
V6 ] .)
P0018:00 CKP-CMP sensor (LH) correlation ON 2 C

C, O,
P0020:00 CMP actuator circuit open (LH) ON 2 (See D TC P0 0 2 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0021:00 CMP timing over-advanced (LH) ON 2 C, R (See D TC P0 0 2 1 :0 0 [ M ZI 3 .7 V6 ] .)

P0022:00 CMP timing over-retarded (LH) ON 2 C, R (See D TC P0 0 2 2 :0 0 [ M ZI 3 .7 V6 ] .)

A/F sensor (RH) heater control (See D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7


P0030:00 ON 2 C, R
circuit V6 ] .)

P0040:00 A/F sensor (LH/RH) signals swapped OFF 1 R


(See D TC P0 0 4 0 :0 0 , P0 0 4 1 :0 0 [ M ZI 3 .7
V6 ] .)
P0041:00 HO2S (LH/RH) signals swapped OFF 1 R

(See D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7
P0050:00 A/F sensor (LH) heater control circuit ON 2 C, R
V6 ] .)

C, O, (See D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7
P0053:00 A/F sensor (RH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7
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P0054:00 HO2S (RH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7
P0059:00 A/F sensor (LH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7
P0060:00 HO2S (LH) heater resistance ON 2
R V6 ] .)

MAP/MAF-throttle position
P0068:00 ON 2 C, R (See D TC P0 0 6 8 :0 0 [ M ZI 3 .7 V6 ] .)
correlation

C, O,
P0102:00 MAF circuit low input ON *2 2 (See D TC P0 1 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0103:00 MAF circuit high input ON *2 2 (See D TC P0 1 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0104:00 MAF circuit intermittent/erratic OFF 1 C (See D TC P0 1 0 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0111:00 IAT sensor circuit range/performance ON 2 C, R (See D TC P0 1 1 1 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0112:00 IAT sensor circuit low input ON 2 (See D TC P0 1 1 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0113:00 IAT sensor circuit high input ON 2 (See D TC P0 1 1 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0114:00 IAT sensor Intermittent/erratic OFF 1 (See D TC P0 1 1 4 :0 0 [ M ZI 3 .7 V6 ] .)
R

CHT sensor circuit


P0116:00 ON 2 C, R (See D TC P0 1 1 6 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

C, O,
P0122:00 TP sensor No.1 circuit low input ON *2 2 (See D TC P0 1 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0123:00 TP sensor No.1 circuit high input ON *2 2 (See D TC P0 1 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

Coolant thermostat (coolant temp


P0128:00 below thermostat regulating ON 2 C (See D TC P0 1 2 8 :0 0 [ M ZI 3 .7 V6 ] .)
temperature)

(See D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7
P0131:00 A/F sensor (RH) low voltage ON 2 C, R
V6 ] .)

(See D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7

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P0132:00 A/F sensor (RH) circuit high voltage ON 2 C, R
V6 ] .)

A/F sensor (RH) circuit slow (See D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7


P0133:00 ON 2 C, R
response V6 ] .)

C, O, (See D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7
P0135:00 A/F sensor (RH) heater circuit ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7
P0137:00 HO2S (RH) circuit low voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7
P0138:00 HO2S (RH) circuit high voltage ON 2
R V6 ] .)

HO2S (RH) slow response-rich to


P013A:00 ON 2 C, R (See D TC P0 1 3 A:0 0 [ M ZI 3 .7 V6 ] .)
lean

HO2S (LH) slow response-rich to


P013C:00 ON 2 C (See D TC P0 1 3 C:0 0 [ M ZI 3 .7 V6 ] .)
lean

HO2S (RH) delayed response-rich to


P013E:00 ON 2 C (See D TC P0 1 3 E:0 0 [ M ZI 3 .7 V6 ] .)
lean

C, O, (See D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7
P0141:00 HO2S (RH) heater circuit ON 2
R V6 ] .)

P0148:00 Fuel delivery error OFF 1 C (See D TC P0 1 4 8 :0 0 [ M ZI 3 .7 V6 ] .)

HO2S (LH) delayed response-rich to


P014A:00 ON 2 C (See D TC P0 1 4 A:0 0 [ M ZI 3 .7 V6 ] .)
lean

C, O, (See D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7
P0151:00 A/F sensor (LH) low voltage ON 2
R V6 ] .)

(See D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7
P0152:00 A/F sensor (LH) circuit high voltage ON 2 C, R
V6 ] .)

A/F sensor (LH) circuit slow (See D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7


P0153:00 ON 2 C
response V6 ] .)

C, O, (See D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7
P0155:00 A/F sensor (LH) heater circuit ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7
P0157:00 HO2S (LH) circuit low voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7

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P0158:00 HO2S (LH) circuit high voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7
P0161:00 HO2S (LH) heater circuit ON 2
R V6 ] .)

(See D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7
P0171:00 System too lean (RH) ON 2 C
V6 ] .)

(See D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7
P0172:00 System too rich (RH) ON 2 C
V6 ] .)

(See D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7
P0174:00 System too lean (LH) ON 2 C
V6 ] .)

(See D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7
P0175:00 System too rich (LH) ON 2 C
V6 ] .)

C, O,
P0201:00 Injector circuit/open—cylinder No.1 ON 2 (See D TC P0 2 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0202:00 Injector circuit/open—cylinder No.2 ON 2 (See D TC P0 2 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0203:00 Injector circuit/open—cylinder No.3 ON 2 (See D TC P0 2 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0204:00 Injector circuit/open—cylinder No.4 ON 2 (See D TC P0 2 0 4 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0205:00 Injector circuit/open—cylinder No.5 ON 2 (See D TC P0 2 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0206:00 Injector circuit/open—cylinder No.6 ON 2 (See D TC P0 2 0 6 :0 0 [ M ZI 3 .7 V6 ] .)
R

Engine coolant over temperature C, O,


P0217:00 OFF 1 (See D TC P0 2 1 7 :0 0 [ M ZI 3 .7 V6 ] .)
condition R

P0219:00 Engine overspeed condition OFF 1 C (See D TC P0 2 1 9 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0222:00 TP sensor No.2 circuit low input ON *2 2 (See D TC P0 2 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0223:00 TP sensor No.2 circuit high input ON *2 2 (See D TC P0 2 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,

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P0230:00 Fuel pump primary circuit OFF 1 (See D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0231:00 Fuel pump secondary circuit low OFF 1 (See D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0232:00 Fuel pump secondary circuit high OFF 1 (See D TC P0 2 3 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0297:00 Vehicle over speed condition OFF 1 C (See D TC P0 2 9 7 :0 0 [ M ZI 3 .7 V6 ] .)

P0300:00 Random misfire detected ON 2 C, R (See D TC P0 3 0 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0301:00 Cylinder No.1 misfire detected ON 2 C, R

P0302:00 Cylinder No.2 misfire detected ON 2 C, R

P0303:00 Cylinder No.3 misfire detected ON 2 C, R (See D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 ,


P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0
P0304:00 Cylinder No.4 misfire detected ON 2 C, R [ M ZI 3 .7 V6 ] .)

P0305:00 Cylinder No.5 misfire detected ON 2 C

P0306:00 Cylinder No.6 misfire detected ON 2 C

P0315:00 CKP system variation not learned ON 2 C (See D TC P0 3 1 5 :0 0 [ M ZI 3 .7 V6 ] .)

(See D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 ,
Misfire detected on startup (first
P0316:00 ON 2 C P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0
1000 revolutions)
[ M ZI 3 .7 V6 ] .)

Ignition/distributor engine speed


P0320:00 ON 2 C, R (See D TC P0 3 2 0 :0 0 [ M ZI 3 .7 V6 ] .)
input circuit

P0325:00 KS circuit (RH) OFF 1 C, R (See D TC P0 3 2 5 :0 0 [ M ZI 3 .7 V6 ] .)

P0330:00 KS circuit (LH) OFF 1 C (See D TC P0 3 3 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0340:00 CMP sensor (RH) circuit ON 2 C, R (See D TC P0 3 4 0 :0 0 [ M ZI 3 .7 V6 ] .)

CMP sensor (RH) circuit-


P0341:00 OFF 1 C, R (See D TC P0 3 4 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

P0344:00 CMP sensor (RH) circuit intermittent ON 2 C, R (See D TC P0 3 4 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0345:00 CMP sensor (LH) circuit ON 2 C (See D TC P0 3 4 5 :0 0 [ M ZI 3 .7 V6 ] .)

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CMP sensor (LH) circuit-
P0346:00 OFF 1 C (See D TC P0 3 4 6 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

P0349:00 CMP sensor (LH) circuit intermittent ON 2 C (See D TC P0 3 4 9 :0 0 [ M ZI 3 .7 V6 ] .)

Ignition coil No.1 primary/secondary


P0351:00 ON 2 C, R
circuit

Ignition coil No.2 primary/secondary


P0352:00 ON 2 C, R
circuit

Ignition coil No.3 primary/secondary


P0353:00 ON 2 C, R
circuit (See D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , P0 3 5 3 :0 0 ,
P0 3 5 4 :0 0 , P0 3 5 5 :0 0 , P0 3 5 6 :0 0 [ M ZI 3 .7
Ignition coil No.4 primary/secondary V6 ] .)
P0354:00 ON 2 C, R
circuit

Ignition coil No.5 primary/secondary


P0355:00 ON 2 C, R
circuit

Ignition coil No.6 primary/secondary


P0356:00 ON 2 C, R
circuit

Catalyst system efficiency below


P0420:00 ON 2 C
threshold (RH)
(See D TC P0 4 2 0 :0 0 , P0 4 3 0 :0 0 [ M ZI 3 .7
V6 ] .)
Catalyst system efficiency below
P0430:00 ON 2 C
threshold (LH)

Evaporative emission system leak (See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0


P0442:00 ON 2 C
detected (small leak) [ M ZI 3 .7 V6 ] .)

C, O,
P0443:00 Purge solenoid valve circuit ON 2 (See D TC P0 4 4 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0446:00 CV solenoid valve control circuit ON 2 (See D TC P0 4 4 6 :0 0 [ M ZI 3 .7 V6 ] .)
R

Fuel tank pressure sensor C, O,


P0451:00 ON 2 (See D TC P0 4 5 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance R

C, O,
P0452:00 Fuel tank pressure sensor low input ON 2 (See D TC P0 4 5 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0453:00 Fuel tank pressure sensor high input ON 2 (See D TC P0 4 5 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

cardiagn.com
Fuel tank pressure sensor
P0454:00 ON 2 C (See D TC P0 4 5 4 :0 0 [ M ZI 3 .7 V6 ] .)
intermittent

Evaporative emission system leak


P0455:00 ON 2 C
detected (gross leak/no flow)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0
[ M ZI 3 .7 V6 ] .)
Evaporative emission system leak
P0456:00 *4 ON 2 C
detected (very small leak)

Evaporative emission system leak


P0457:00 ON *1 2 C (See D TC P0 4 5 7 :0 0 [ M ZI 3 .7 V6 ] .)
detected (fuel cap loose/off)

C, O,
P0460:00 Fuel level sensor circuit OFF 1 (See D TC P0 4 6 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

Fuel gauge sender unit


P0461:00 ON 2 C (See D TC P0 4 6 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance problem

Fuel gauge sender unit circuit low C, O,


P0462:00 OFF 1 (See D TC P0 4 6 2 :0 0 [ M ZI 3 .7 V6 ] .)
input R

Fuel gauge sender unit circuit high C, O,


P0463:00 OFF 1 (See D TC P0 4 6 3 :0 0 [ M ZI 3 .7 V6 ] .)
input R

C, O,
P0480:00 Fan control circuit OFF 1 (See D TC P0 4 8 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0504:00 Brake switch No.1/No.2 correlation OFF *2 1 C (See D TC P0 5 0 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0505:00 Idle speed control system problem OFF 1 R (See D TC P0 5 0 5 :0 0 [ M ZI 3 .7 V6 ] .)

IAC system RPM lower than


P0506:00 ON 2 C, R (See D TC P0 5 0 6 :0 0 [ M ZI 3 .7 V6 ] .)
expected

IAC system RPM higher than


P0507:00 ON 2 C, R (See D TC P0 5 0 7 :0 0 [ M ZI 3 .7 V6 ] .)
expected

Cold start idle air control system


P050A:00 ON 2 C (See D TC P0 5 0 A:0 0 [ M ZI 3 .7 V6 ] .)
performance

Cold start ignition timing


P050B:00 ON 2 C (See D TC P0 5 0 B:0 0 [ M ZI 3 .7 V6 ] .)
performance

Cold start engine exhaust


P050E:00 ON 2 C (See D TC P0 5 0 E:0 0 [ M ZI 3 .7 V6 ] .)
temperature out of range

A/C refrigerant pressure sensor C, O,


P0532:00 OFF 1 (See D TC P0 5 3 2 :0 0 [ M ZI 3 .7 V6 ] .)
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circuit low R

A/C refrigerant pressure sensor C, O,


P0533:00 OFF 1 (See D TC P0 5 3 3 :0 0 [ M ZI 3 .7 V6 ] .)
circuit high R

C, O,
P0562:00 System voltage low OFF 1 (See D TC P0 5 6 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0563:00 System voltage high OFF 1 (See D TC P0 5 6 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0572:00 Brake switch A circuit low OFF 1 C (See D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ] .)

P0573:00 Brake switch A circuit high OFF 1 C (See D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ] .)

Cruise control multi-function input


P0579:00 OFF 1 C (See D TC P0 5 7 9 :0 0 [ M ZI 3 .7 V6 ] .)
circuit range/performance

Cruise control multi-function input C, O,


P0581:00 OFF 1 (See D TC P0 5 8 1 :0 0 [ M ZI 3 .7 V6 ] .)
circuit high R

P0600:00 Serial communication link ON *2 2 C (See D TC P0 6 0 0 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0602:00 PCM programming error ON 2 (See D TC P0 6 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0603:00 PCM keep alive memory (KAM) error ON 2 C, O (See D TC P0 6 0 3 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module random


P0604:00 ON 2 C (See D TC P0 6 0 4 :0 0 [ M ZI 3 .7 V6 ] .)
access memory (RAM) error

Internal control module read only


P0605:00 ON 2 C, O (See D TC P0 6 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
memory (ROM) error

P0607:00 Control module performance ON 2 C (See D TC P0 6 0 7 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module monitoring (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P060A:00 ON *2 2 C
processor performance [ M ZI 3 .7 V6 ] .)

Internal control module A/D


P060B:00 ON *2 2 C (See D TC P0 6 0 B:0 0 [ M ZI 3 .7 V6 ] .)
processing performance

Internal control module main (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P060C:00 ON *2 2 C
processor performance [ M ZI 3 .7 V6 ] .)

P0610:00 Control module vehicle options error ON 2 C (See D TC P0 6 1 0 :0 0 [ M ZI 3 .7 V6 ] .)

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Internal control module torque
P061A:00 OFF *2 1 C, R (See D TC P0 6 1 A:0 0 [ M ZI 3 .7 V6 ] .)
performance

Internal control module torque


P061B:00 ON *2 2 C, R (See D TC P0 6 1 B:0 0 [ M ZI 3 .7 V6 ] .)
calculation performance

Internal control module engine RPM


P061C:00 ON *2 2 C, R (See D TC P0 6 1 C:0 0 [ M ZI 3 .7 V6 ] .)
performance

Internal control module engine air (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P061D:00 ON *2 2 C
mass performance [ M ZI 3 .7 V6 ] .)

P0620:00 Generator control circuit OFF 1 C (See D TC P0 6 2 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0625:00 Generator field terminal circuit low OFF 1 C, R (See D TC P0 6 2 5 :0 0 [ M ZI 3 .7 V6 ] .)

P0626:00 Generator field terminal circuit high OFF 1 C, R (See D TC P0 6 2 6 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module EEPROM


P062F:00 OFF 1 C (See D TC P0 6 2 F:0 0 [ M ZI 3 .7 V6 ] .)
error

C, O,
P0642:00 Sensor reference voltage circuit low OFF 1 (See D TC P0 6 4 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0643:00 Sensor reference voltage circuit high OFF 1 (See D TC P0 6 4 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0645:00 A/C relay control circuit OFF 1 (See D TC P0 6 4 5 :0 0 [ M ZI 3 .7 V6 ] .)
R

Internal control module exhaust gas C, O,


P064D:00 ON 2
sensor processor performance (RH) R
(See D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 [ M ZI 3 .7
V6 ] .)
Internal control module exhaust gas C, O,
P064E:00 ON 2
sensor processor performance (LH) R

Generator control circuit


P065B:00 OFF 1 C, R (See D TC P0 6 5 B:0 0 [ M ZI 3 .7 V6 ] .)
range/performance

ECM/PCM power relay control C, O,


P0685:00 OFF 1 (See D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ] .)
circuit/open R

ECM/PCM power relay de-engaged-


P068A:00 ON 2 C (See D TC P0 6 8 A:0 0 [ M ZI 3 .7 V6 ] .)
too early

Internal control module non-Volatile


P06B8:00 Random Access Memory (NVRAM) ON 2 C (See D TC P0 6 B8 :0 0 [ M ZI 3 .7 V6 ] .)

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error

KOER not able to complete, KOER


P1001:00 OFF 1 R (See D TC P1 0 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
aborted

P1101:00 MAF sensor out of self-test range OFF 1 O, R (See D TC P1 1 0 1 :0 0 [ M ZI 3 .7 V6 ] .)

Throttle position sensor A out of self


P1124:00 OFF 1 O, R (See D TC P1 1 2 4 :0 0 [ M ZI 3 .7 V6 ] .)
test range

Exhaust temperature out of range,


P1127:00 OFF 1 R (See D TC P1 1 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
HO2S tests not completed

Throttle actuator control throttle


P115E:00 OFF 1 C, R*5 (See D TC P1 1 5 E:0 0 [ M ZI 3 .7 V6 ] .)
body air flow trim at max limit

P1260:00 Theft detected, vehicle immobilized OFF 1 C (See D TC P1 2 6 0 :0 0 [ M ZI 3 .7 V6 ] .)

Cylinder head over temperature C, O, (See D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7


P1285:00 OFF 1
condition R V6 ] .)

P1288:00 CHT sensor out of self-test range OFF 1 O, R (See D TC P1 2 8 8 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P1289:00 CHT sensor circuit high input ON 2 (See D TC P1 2 8 9 :0 0 [ M ZI 3 .7 V6 ] .)
R

CHT sensor circuit


P128A:00 OFF 1 C (See D TC P1 2 8 A:0 0 [ M ZI 3 .7 V6 ] .)
intermittent/erratic

C, O,
P1290:00 CHT sensor circuit low input ON 2 (See D TC P1 2 9 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

Cylinder head over temperature (See D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7


P1299:00 ON 2 C, R
protection active V6 ] .)

P1336:00 CKP/CMP sensor range/performance ON 2 C (See D TC P1 3 3 6 :0 0 [ M ZI 3 .7 V6 ] .)

System voltage out of self-test


P1397:00 OFF 1 O, R (See D TC P1 3 9 7 :0 0 [ M ZI 3 .7 V6 ] .)
range

Evaporative emission system purge


P144A:00 ON 2 C (See D TC P1 4 4 A:0 0 [ M ZI 3 .7 V6 ] .)
vapor line restrict/blocked

P1450:00 Unable to bleed up fuel tank vacuum ON 2 C (See D TC P1 4 5 0 :0 0 [ M ZI 3 .7 V6 ] .)

P1464:00 A/C demand out of self-test range OFF 1 O, R (See D TC P1 4 6 4 :0 0 [ M ZI 3 .7 V6 ] )

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Vehicle speed sensor (VSS) out of
P1501:00 OFF 1 O, R (See D TC P1 5 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
self-test range

P1575:00 Pedal position out of self test range OFF 1 O (See D TC P1 5 7 5 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P1633:00 Keep alive power voltage too low ON 2 (See D TC P1 6 3 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P1635:00 Tire/axle out of acceptable range OFF 1 C (See D TC P1 6 3 5 :0 0 [ M ZI 3 .7 V6 ] .)

Vehicle ID block corrupted, not


P1639:00 ON 2 C (See D TC P1 6 3 9 :0 0 [ M ZI 3 .7 V6 ] .)
programmed

C, O,
P1646:00 A/F sensor (RH) control chip OFF 2
R
(See D TC P1 6 4 6 :0 0 , P1 6 4 7 :0 0 [ M ZI 3 .7
V6 ] .)
C, O,
P1647:00 A/F sensor (LH) control chip OFF 2
R

A/F sensor (RH) positive current trim C, O,


P164A:00 OFF 1 (See D TC P1 6 4 A:0 0 [ M ZI 3 .7 V6 ] .)
circuit performance R

A/F sensor (LH) positive current trim C, O,


P164B:00 OFF 1 (See D TC P1 6 4 B:0 0 [ M ZI 3 .7 V6 ] .)
circuit performance R

C, O,
P1650:00 PSP switch out of self-test range OFF 1 (See D TC P1 6 5 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P1674:00 Control module software corrupted OFF *2 2 C (See D TC P1 6 7 4 :0 0 [ M ZI 3 .7 V6 ] .)

P1703:00 Brake switch out of self-test range OFF 1 O, R (See D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ] .)

Transaxle range circuit not indicating


P1705:00 OFF 1 O, R (See D TC P1 7 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
Park/Neutral during self test

Post catalyst fuel trim system too (See D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7


P2096:00 ON 2 C, R
lean (RH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7


P2097:00 ON 2 C, R
rich (RH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7


P2098:00 ON 2 C
lean (LH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7


P2099:00 ON 2 C
rich (LH) V6 ] .)

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Throttle actuator circuit C, O,
P2101:00 ON *2 2 (See D TC P2 1 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance R

Throttle actuator control module


P2107:00 ON *2 2 C (See D TC P2 1 0 7 :0 0 [ M ZI 3 .7 V6 ] .)
processor

Throttle actuator control system-


P2111:00 ON *2 2 C (See D TC P2 1 1 1 :0 0 [ M ZI 3 .7 V6 ] .)
stuck open

Throttle actuator control system-


P2112:00 ON *2 2 C (See D TC P2 1 1 2 :0 0 [ M ZI 3 .7 V6 ] .)
stuck closed

C, O,
P2122:00 APP sensor No.1 circuit low input OFF *2 1 (See D TC P2 1 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2123:00 APP sensor No.1 circuit high input OFF *2 1 (See D TC P2 1 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2127:00 APP sensor No.2 circuit low input OFF *2 1 (See D TC P2 1 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2128:00 APP sensor No.2 circuit high input OFF *2 1 (See D TC P2 1 2 8 :0 0 [ M ZI 3 .7 V6 ] .)
R

TP sensor No.1/No.2 voltage


P2135:00 ON *2 2 C (See D TC P2 1 3 5 :0 0 [ M ZI 3 .7 V6 ] .)
correlation

APP sensor No.1/No.2 voltage C, O,


P2138:00 OFF *2 1 (See D TC P2 1 3 8 :0 0 [ M ZI 3 .7 V6 ] .)
correlation R

(See D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7
P2195:00 A/F sensor (RH) signal stuck lean ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7
P2196:00 A/F sensor (RH) signal stuck rich ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7
P2197:00 A/F sensor (LH) signal stuck lean ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7
P2198:00 A/F sensor (LH) signal stuck rich ON 2 C, R
V6 ] .)

P219A:00 Air/fuel ratio imbalance (RH) ON 2 C


(See D TC P2 1 9 A:0 0 , P2 1 9 B:0 0 [ M ZI 3 .7
V6 ] .)
P219B:00 Air/fuel ratio imbalance (LH) ON 2 C

A/F sensor (RH) positive current


P2237:00 ON 2 C, R
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control circuit/open
(See D TC P2 2 3 7 :0 0 , P2 2 4 0 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) positive current
P2240:00 ON 2 C, R
control circuit/open

A/F sensor (RH) reference voltage


P2243:00 ON 2 C, R
circuit/open
(See D TC P2 2 4 3 :0 0 , P2 2 4 7 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) reference voltage
P2247:00 ON 2 C, R
circuit/open

A/F sensor (RH) negative current


P2251:00 ON 2 C, R
control circuit/open
(See D TC P2 2 5 1 :0 0 , P2 2 5 4 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) negative current
P2254:00 ON 2 C, R
control circuit/open

(See D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7
P2270:00 HO2S (RH) signal stuck lean ON 2 C, R
V6 ] .)

(See D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7
P2271:00 HO2S (RH) signal stuck rich ON 2 C, R
V6 ] .)

(See D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7
P2272:00 HO2S (LH) signal stuck lean ON 2 C, R
V6 ] .)

(See D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7
P2273:00 HO2S (LH) signal stuck rich ON 2 C, R
V6 ] .)

Brake pedal position/Accelerator


P2299:00 OFF *2 1 C, R (See D TC P2 2 9 9 :0 0 [ M ZI 3 .7 V6 ] .)
pedal position incompatible

Evaporative emission system


P260F:00 *4 ON 2 C (See D TC P2 6 0 F:0 0 [ M ZI 3 .7 V6 ] .)
monitoring processor performance

ECM/PCM internal engine off timer


P2610:00 ON 2 C (See D TC P2 6 1 0 :0 0 [ M ZI 3 .7 V6 ] .)
performance

A/F sensor (RH) positive current trim


P2627:00 OFF 1 C, R (See D TC P2 6 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
circuit low

A/F sensor (LH) positive current trim


P2630:00 OFF 1 C, R (See D TC P2 6 3 0 :0 0 [ M ZI 3 .7 V6 ] .)
circuit low

HO2S (RH) circuit C, O,


P2A01:00 ON 2
range/performance R
(See D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 [ M ZI 3 .7
V6 ] .)

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HO2S (LH) circuit C, O,
P2A04:00 ON 2
range/performance R

C, O,
U0101:00 Communication error to TCM ON 2
R
(See FOREW ORD [ M ULTI PLEX
COM M UN I CATI ON SYSTEM ] .)
C, O,
U0140:00 Communication error to BCM OFF 1
R

Internal control module software C, O,


U0300:00 ON *2 2
incompatibility R

Internal control module software


C, O,
U0300:01 incompatibility (general electrical ON *2 2 R
(See D TC U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2
failure) [ M ZI 3 .7 V6 ] .)

Internal control module software


C, O,
U0300:02 incompatibility (general signal ON *2 2
R
failure)

*1

Th e fu e l ca p w a r n in g ligh t illu m in a t e s.
*2

Th e pow e r t r a in m a lfu n ct ion / Re du ce pow e r w a r n in g ligh t illu m in a t e s.


*3

C: CM D TC se lf t e st , O: KOEO se lf t e st , R: KOER se lf t e st
*4

Ca lifor n ia e m ission r e gu la t ion s a pplica ble m ode l


*5

Ex ce pt for Ca lifor n ia e m ission r e gu la t ion s a pplica ble m ode l

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC TABLE [ M ZI 3 .7 V6 ]

Self-
DTC Description MIL DC test Page
type*3

Variable valve timing actuator circuit C, O,


P0010:00 ON 2 (See D TC P0 0 1 0 :0 0 [ M ZI 3 .7 V6 ] .)
open (RH) R

P0011:00 CMP timing over-advanced (RH) ON 2 C, R (See D TC P0 0 1 1 :0 0 [ M ZI 3 .7 V6 ] .)

P0012:00 CMP timing over-retarded (RH) ON 2 C, R (See D TC P0 0 1 2 :0 0 [ M ZI 3 .7 V6 ] .)

P0016:00 CKP-CMP sensor (RH) correlation ON 2 C, R


(See D TC P0 0 1 6 :0 0 , P0 0 1 8 :0 0 [ M ZI 3 .7
V6 ] .)
P0018:00 CKP-CMP sensor (LH) correlation ON 2 C

C, O,
P0020:00 CMP actuator circuit open (LH) ON 2 (See D TC P0 0 2 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0021:00 CMP timing over-advanced (LH) ON 2 C, R (See D TC P0 0 2 1 :0 0 [ M ZI 3 .7 V6 ] .)

P0022:00 CMP timing over-retarded (LH) ON 2 C, R (See D TC P0 0 2 2 :0 0 [ M ZI 3 .7 V6 ] .)

A/F sensor (RH) heater control (See D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7


P0030:00 ON 2 C, R
circuit V6 ] .)

P0040:00 A/F sensor (LH/RH) signals swapped OFF 1 R


(See D TC P0 0 4 0 :0 0 , P0 0 4 1 :0 0 [ M ZI 3 .7
V6 ] .)
P0041:00 HO2S (LH/RH) signals swapped OFF 1 R

(See D TC P0 0 3 0 :0 0 , P0 0 5 0 :0 0 [ M ZI 3 .7
P0050:00 A/F sensor (LH) heater control circuit ON 2 C, R
V6 ] .)

C, O, (See D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7
P0053:00 A/F sensor (RH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7
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P0054:00 HO2S (RH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 3 :0 0 , P0 0 5 9 :0 0 [ M ZI 3 .7
P0059:00 A/F sensor (LH) heater resistance ON 2
R V6 ] .)

C, O, (See D TC P0 0 5 4 :0 0 , P0 0 6 0 :0 0 [ M ZI 3 .7
P0060:00 HO2S (LH) heater resistance ON 2
R V6 ] .)

MAP/MAF-throttle position
P0068:00 ON 2 C, R (See D TC P0 0 6 8 :0 0 [ M ZI 3 .7 V6 ] .)
correlation

C, O,
P0102:00 MAF circuit low input ON *2 2 (See D TC P0 1 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0103:00 MAF circuit high input ON *2 2 (See D TC P0 1 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0104:00 MAF circuit intermittent/erratic OFF 1 C (See D TC P0 1 0 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0111:00 IAT sensor circuit range/performance ON 2 C, R (See D TC P0 1 1 1 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0112:00 IAT sensor circuit low input ON 2 (See D TC P0 1 1 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0113:00 IAT sensor circuit high input ON 2 (See D TC P0 1 1 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0114:00 IAT sensor Intermittent/erratic OFF 1 (See D TC P0 1 1 4 :0 0 [ M ZI 3 .7 V6 ] .)
R

CHT sensor circuit


P0116:00 ON 2 C, R (See D TC P0 1 1 6 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

C, O,
P0122:00 TP sensor No.1 circuit low input ON *2 2 (See D TC P0 1 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0123:00 TP sensor No.1 circuit high input ON *2 2 (See D TC P0 1 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

Coolant thermostat (coolant temp


P0128:00 below thermostat regulating ON 2 C (See D TC P0 1 2 8 :0 0 [ M ZI 3 .7 V6 ] .)
temperature)

(See D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7
P0131:00 A/F sensor (RH) low voltage ON 2 C, R
V6 ] .)

(See D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7

cardiagn.com
P0132:00 A/F sensor (RH) circuit high voltage ON 2 C, R
V6 ] .)

A/F sensor (RH) circuit slow (See D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7


P0133:00 ON 2 C, R
response V6 ] .)

C, O, (See D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7
P0135:00 A/F sensor (RH) heater circuit ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7
P0137:00 HO2S (RH) circuit low voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7
P0138:00 HO2S (RH) circuit high voltage ON 2
R V6 ] .)

HO2S (RH) slow response-rich to


P013A:00 ON 2 C, R (See D TC P0 1 3 A:0 0 [ M ZI 3 .7 V6 ] .)
lean

HO2S (LH) slow response-rich to


P013C:00 ON 2 C (See D TC P0 1 3 C:0 0 [ M ZI 3 .7 V6 ] .)
lean

HO2S (RH) delayed response-rich to


P013E:00 ON 2 C (See D TC P0 1 3 E:0 0 [ M ZI 3 .7 V6 ] .)
lean

C, O, (See D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7
P0141:00 HO2S (RH) heater circuit ON 2
R V6 ] .)

P0148:00 Fuel delivery error OFF 1 C (See D TC P0 1 4 8 :0 0 [ M ZI 3 .7 V6 ] .)

HO2S (LH) delayed response-rich to


P014A:00 ON 2 C (See D TC P0 1 4 A:0 0 [ M ZI 3 .7 V6 ] .)
lean

C, O, (See D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7
P0151:00 A/F sensor (LH) low voltage ON 2
R V6 ] .)

(See D TC P0 1 3 2 :0 0 , P0 1 5 2 :0 0 [ M ZI 3 .7
P0152:00 A/F sensor (LH) circuit high voltage ON 2 C, R
V6 ] .)

A/F sensor (LH) circuit slow (See D TC P0 1 3 3 :0 0 , P0 1 5 3 :0 0 [ M ZI 3 .7


P0153:00 ON 2 C
response V6 ] .)

C, O, (See D TC P0 1 3 5 :0 0 , P0 1 5 5 :0 0 [ M ZI 3 .7
P0155:00 A/F sensor (LH) heater circuit ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 7 :0 0 , P0 1 5 7 :0 0 [ M ZI 3 .7
P0157:00 HO2S (LH) circuit low voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 3 8 :0 0 , P0 1 5 8 :0 0 [ M ZI 3 .7

cardiagn.com
P0158:00 HO2S (LH) circuit high voltage ON 2
R V6 ] .)

C, O, (See D TC P0 1 4 1 :0 0 , P0 1 6 1 :0 0 [ M ZI 3 .7
P0161:00 HO2S (LH) heater circuit ON 2
R V6 ] .)

(See D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7
P0171:00 System too lean (RH) ON 2 C
V6 ] .)

(See D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7
P0172:00 System too rich (RH) ON 2 C
V6 ] .)

(See D TC P0 1 7 1 :0 0 , P0 1 7 4 :0 0 [ M ZI 3 .7
P0174:00 System too lean (LH) ON 2 C
V6 ] .)

(See D TC P0 1 7 2 :0 0 , P0 1 7 5 :0 0 [ M ZI 3 .7
P0175:00 System too rich (LH) ON 2 C
V6 ] .)

C, O,
P0201:00 Injector circuit/open—cylinder No.1 ON 2 (See D TC P0 2 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0202:00 Injector circuit/open—cylinder No.2 ON 2 (See D TC P0 2 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0203:00 Injector circuit/open—cylinder No.3 ON 2 (See D TC P0 2 0 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0204:00 Injector circuit/open—cylinder No.4 ON 2 (See D TC P0 2 0 4 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0205:00 Injector circuit/open—cylinder No.5 ON 2 (See D TC P0 2 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0206:00 Injector circuit/open—cylinder No.6 ON 2 (See D TC P0 2 0 6 :0 0 [ M ZI 3 .7 V6 ] .)
R

Engine coolant over temperature C, O,


P0217:00 OFF 1 (See D TC P0 2 1 7 :0 0 [ M ZI 3 .7 V6 ] .)
condition R

P0219:00 Engine overspeed condition OFF 1 C (See D TC P0 2 1 9 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0222:00 TP sensor No.2 circuit low input ON *2 2 (See D TC P0 2 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0223:00 TP sensor No.2 circuit high input ON *2 2 (See D TC P0 2 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,

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P0230:00 Fuel pump primary circuit OFF 1 (See D TC P0 2 3 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0231:00 Fuel pump secondary circuit low OFF 1 (See D TC P0 2 3 1 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0232:00 Fuel pump secondary circuit high OFF 1 (See D TC P0 2 3 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0297:00 Vehicle over speed condition OFF 1 C (See D TC P0 2 9 7 :0 0 [ M ZI 3 .7 V6 ] .)

P0300:00 Random misfire detected ON 2 C, R (See D TC P0 3 0 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0301:00 Cylinder No.1 misfire detected ON 2 C, R

P0302:00 Cylinder No.2 misfire detected ON 2 C, R

P0303:00 Cylinder No.3 misfire detected ON 2 C, R (See D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 ,


P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0
P0304:00 Cylinder No.4 misfire detected ON 2 C, R [ M ZI 3 .7 V6 ] .)

P0305:00 Cylinder No.5 misfire detected ON 2 C

P0306:00 Cylinder No.6 misfire detected ON 2 C

P0315:00 CKP system variation not learned ON 2 C (See D TC P0 3 1 5 :0 0 [ M ZI 3 .7 V6 ] .)

(See D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 ,
Misfire detected on startup (first
P0316:00 ON 2 C P0 3 0 4 :0 0 , P0 3 0 5 :0 0 , P0 3 0 6 :0 0 , P0 3 1 6 :0 0
1000 revolutions)
[ M ZI 3 .7 V6 ] .)

Ignition/distributor engine speed


P0320:00 ON 2 C, R (See D TC P0 3 2 0 :0 0 [ M ZI 3 .7 V6 ] .)
input circuit

P0325:00 KS circuit (RH) OFF 1 C, R (See D TC P0 3 2 5 :0 0 [ M ZI 3 .7 V6 ] .)

P0330:00 KS circuit (LH) OFF 1 C (See D TC P0 3 3 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0340:00 CMP sensor (RH) circuit ON 2 C, R (See D TC P0 3 4 0 :0 0 [ M ZI 3 .7 V6 ] .)

CMP sensor (RH) circuit-


P0341:00 OFF 1 C, R (See D TC P0 3 4 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

P0344:00 CMP sensor (RH) circuit intermittent ON 2 C, R (See D TC P0 3 4 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0345:00 CMP sensor (LH) circuit ON 2 C (See D TC P0 3 4 5 :0 0 [ M ZI 3 .7 V6 ] .)

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CMP sensor (LH) circuit-
P0346:00 OFF 1 C (See D TC P0 3 4 6 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance

P0349:00 CMP sensor (LH) circuit intermittent ON 2 C (See D TC P0 3 4 9 :0 0 [ M ZI 3 .7 V6 ] .)

Ignition coil No.1 primary/secondary


P0351:00 ON 2 C, R
circuit

Ignition coil No.2 primary/secondary


P0352:00 ON 2 C, R
circuit

Ignition coil No.3 primary/secondary


P0353:00 ON 2 C, R
circuit (See D TC P0 3 5 1 :0 0 , P0 3 5 2 :0 0 , P0 3 5 3 :0 0 ,
P0 3 5 4 :0 0 , P0 3 5 5 :0 0 , P0 3 5 6 :0 0 [ M ZI 3 .7
Ignition coil No.4 primary/secondary V6 ] .)
P0354:00 ON 2 C, R
circuit

Ignition coil No.5 primary/secondary


P0355:00 ON 2 C, R
circuit

Ignition coil No.6 primary/secondary


P0356:00 ON 2 C, R
circuit

Catalyst system efficiency below


P0420:00 ON 2 C
threshold (RH)
(See D TC P0 4 2 0 :0 0 , P0 4 3 0 :0 0 [ M ZI 3 .7
V6 ] .)
Catalyst system efficiency below
P0430:00 ON 2 C
threshold (LH)

Evaporative emission system leak (See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0


P0442:00 ON 2 C
detected (small leak) [ M ZI 3 .7 V6 ] .)

C, O,
P0443:00 Purge solenoid valve circuit ON 2 (See D TC P0 4 4 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0446:00 CV solenoid valve control circuit ON 2 (See D TC P0 4 4 6 :0 0 [ M ZI 3 .7 V6 ] .)
R

Fuel tank pressure sensor C, O,


P0451:00 ON 2 (See D TC P0 4 5 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance R

C, O,
P0452:00 Fuel tank pressure sensor low input ON 2 (See D TC P0 4 5 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0453:00 Fuel tank pressure sensor high input ON 2 (See D TC P0 4 5 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

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Fuel tank pressure sensor
P0454:00 ON 2 C (See D TC P0 4 5 4 :0 0 [ M ZI 3 .7 V6 ] .)
intermittent

Evaporative emission system leak


P0455:00 ON 2 C
detected (gross leak/no flow)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0
[ M ZI 3 .7 V6 ] .)
Evaporative emission system leak
P0456:00 *4 ON 2 C
detected (very small leak)

Evaporative emission system leak


P0457:00 ON *1 2 C (See D TC P0 4 5 7 :0 0 [ M ZI 3 .7 V6 ] .)
detected (fuel cap loose/off)

C, O,
P0460:00 Fuel level sensor circuit OFF 1 (See D TC P0 4 6 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

Fuel gauge sender unit


P0461:00 ON 2 C (See D TC P0 4 6 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance problem

Fuel gauge sender unit circuit low C, O,


P0462:00 OFF 1 (See D TC P0 4 6 2 :0 0 [ M ZI 3 .7 V6 ] .)
input R

Fuel gauge sender unit circuit high C, O,


P0463:00 OFF 1 (See D TC P0 4 6 3 :0 0 [ M ZI 3 .7 V6 ] .)
input R

C, O,
P0480:00 Fan control circuit OFF 1 (See D TC P0 4 8 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0504:00 Brake switch No.1/No.2 correlation OFF *2 1 C (See D TC P0 5 0 4 :0 0 [ M ZI 3 .7 V6 ] .)

P0505:00 Idle speed control system problem OFF 1 R (See D TC P0 5 0 5 :0 0 [ M ZI 3 .7 V6 ] .)

IAC system RPM lower than


P0506:00 ON 2 C, R (See D TC P0 5 0 6 :0 0 [ M ZI 3 .7 V6 ] .)
expected

IAC system RPM higher than


P0507:00 ON 2 C, R (See D TC P0 5 0 7 :0 0 [ M ZI 3 .7 V6 ] .)
expected

Cold start idle air control system


P050A:00 ON 2 C (See D TC P0 5 0 A:0 0 [ M ZI 3 .7 V6 ] .)
performance

Cold start ignition timing


P050B:00 ON 2 C (See D TC P0 5 0 B:0 0 [ M ZI 3 .7 V6 ] .)
performance

Cold start engine exhaust


P050E:00 ON 2 C (See D TC P0 5 0 E:0 0 [ M ZI 3 .7 V6 ] .)
temperature out of range

A/C refrigerant pressure sensor C, O,


P0532:00 OFF 1 (See D TC P0 5 3 2 :0 0 [ M ZI 3 .7 V6 ] .)
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circuit low R

A/C refrigerant pressure sensor C, O,


P0533:00 OFF 1 (See D TC P0 5 3 3 :0 0 [ M ZI 3 .7 V6 ] .)
circuit high R

C, O,
P0562:00 System voltage low OFF 1 (See D TC P0 5 6 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0563:00 System voltage high OFF 1 (See D TC P0 5 6 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0572:00 Brake switch A circuit low OFF 1 C (See D TC P0 5 7 2 :0 0 [ M ZI 3 .7 V6 ] .)

P0573:00 Brake switch A circuit high OFF 1 C (See D TC P0 5 7 3 :0 0 [ M ZI 3 .7 V6 ] .)

Cruise control multi-function input


P0579:00 OFF 1 C (See D TC P0 5 7 9 :0 0 [ M ZI 3 .7 V6 ] .)
circuit range/performance

Cruise control multi-function input C, O,


P0581:00 OFF 1 (See D TC P0 5 8 1 :0 0 [ M ZI 3 .7 V6 ] .)
circuit high R

P0600:00 Serial communication link ON *2 2 C (See D TC P0 6 0 0 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P0602:00 PCM programming error ON 2 (See D TC P0 6 0 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

P0603:00 PCM keep alive memory (KAM) error ON 2 C, O (See D TC P0 6 0 3 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module random


P0604:00 ON 2 C (See D TC P0 6 0 4 :0 0 [ M ZI 3 .7 V6 ] .)
access memory (RAM) error

Internal control module read only


P0605:00 ON 2 C, O (See D TC P0 6 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
memory (ROM) error

P0607:00 Control module performance ON 2 C (See D TC P0 6 0 7 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module monitoring (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P060A:00 ON *2 2 C
processor performance [ M ZI 3 .7 V6 ] .)

Internal control module A/D


P060B:00 ON *2 2 C (See D TC P0 6 0 B:0 0 [ M ZI 3 .7 V6 ] .)
processing performance

Internal control module main (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P060C:00 ON *2 2 C
processor performance [ M ZI 3 .7 V6 ] .)

P0610:00 Control module vehicle options error ON 2 C (See D TC P0 6 1 0 :0 0 [ M ZI 3 .7 V6 ] .)

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Internal control module torque
P061A:00 OFF *2 1 C, R (See D TC P0 6 1 A:0 0 [ M ZI 3 .7 V6 ] .)
performance

Internal control module torque


P061B:00 ON *2 2 C, R (See D TC P0 6 1 B:0 0 [ M ZI 3 .7 V6 ] .)
calculation performance

Internal control module engine RPM


P061C:00 ON *2 2 C, R (See D TC P0 6 1 C:0 0 [ M ZI 3 .7 V6 ] .)
performance

Internal control module engine air (See D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0


P061D:00 ON *2 2 C
mass performance [ M ZI 3 .7 V6 ] .)

P0620:00 Generator control circuit OFF 1 C (See D TC P0 6 2 0 :0 0 [ M ZI 3 .7 V6 ] .)

P0625:00 Generator field terminal circuit low OFF 1 C, R (See D TC P0 6 2 5 :0 0 [ M ZI 3 .7 V6 ] .)

P0626:00 Generator field terminal circuit high OFF 1 C, R (See D TC P0 6 2 6 :0 0 [ M ZI 3 .7 V6 ] .)

Internal control module EEPROM


P062F:00 OFF 1 C (See D TC P0 6 2 F:0 0 [ M ZI 3 .7 V6 ] .)
error

C, O,
P0642:00 Sensor reference voltage circuit low OFF 1 (See D TC P0 6 4 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0643:00 Sensor reference voltage circuit high OFF 1 (See D TC P0 6 4 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P0645:00 A/C relay control circuit OFF 1 (See D TC P0 6 4 5 :0 0 [ M ZI 3 .7 V6 ] .)
R

Internal control module exhaust gas C, O,


P064D:00 ON 2
sensor processor performance (RH) R
(See D TC P0 6 4 D :0 0 , P0 6 4 E:0 0 [ M ZI 3 .7
V6 ] .)
Internal control module exhaust gas C, O,
P064E:00 ON 2
sensor processor performance (LH) R

Generator control circuit


P065B:00 OFF 1 C, R (See D TC P0 6 5 B:0 0 [ M ZI 3 .7 V6 ] .)
range/performance

ECM/PCM power relay control C, O,


P0685:00 OFF 1 (See D TC P0 6 8 5 :0 0 [ M ZI 3 .7 V6 ] .)
circuit/open R

ECM/PCM power relay de-engaged-


P068A:00 ON 2 C (See D TC P0 6 8 A:0 0 [ M ZI 3 .7 V6 ] .)
too early

Internal control module non-Volatile


P06B8:00 Random Access Memory (NVRAM) ON 2 C (See D TC P0 6 B8 :0 0 [ M ZI 3 .7 V6 ] .)

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error

KOER not able to complete, KOER


P1001:00 OFF 1 R (See D TC P1 0 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
aborted

P1101:00 MAF sensor out of self-test range OFF 1 O, R (See D TC P1 1 0 1 :0 0 [ M ZI 3 .7 V6 ] .)

Throttle position sensor A out of self


P1124:00 OFF 1 O, R (See D TC P1 1 2 4 :0 0 [ M ZI 3 .7 V6 ] .)
test range

Exhaust temperature out of range,


P1127:00 OFF 1 R (See D TC P1 1 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
HO2S tests not completed

Throttle actuator control throttle


P115E:00 OFF 1 C, R*5 (See D TC P1 1 5 E:0 0 [ M ZI 3 .7 V6 ] .)
body air flow trim at max limit

P1260:00 Theft detected, vehicle immobilized OFF 1 C (See D TC P1 2 6 0 :0 0 [ M ZI 3 .7 V6 ] .)

Cylinder head over temperature C, O, (See D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7


P1285:00 OFF 1
condition R V6 ] .)

P1288:00 CHT sensor out of self-test range OFF 1 O, R (See D TC P1 2 8 8 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P1289:00 CHT sensor circuit high input ON 2 (See D TC P1 2 8 9 :0 0 [ M ZI 3 .7 V6 ] .)
R

CHT sensor circuit


P128A:00 OFF 1 C (See D TC P1 2 8 A:0 0 [ M ZI 3 .7 V6 ] .)
intermittent/erratic

C, O,
P1290:00 CHT sensor circuit low input ON 2 (See D TC P1 2 9 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

Cylinder head over temperature (See D TC P1 2 8 5 :0 0 , P1 2 9 9 :0 0 [ M ZI 3 .7


P1299:00 ON 2 C, R
protection active V6 ] .)

P1336:00 CKP/CMP sensor range/performance ON 2 C (See D TC P1 3 3 6 :0 0 [ M ZI 3 .7 V6 ] .)

System voltage out of self-test


P1397:00 OFF 1 O, R (See D TC P1 3 9 7 :0 0 [ M ZI 3 .7 V6 ] .)
range

Evaporative emission system purge


P144A:00 ON 2 C (See D TC P1 4 4 A:0 0 [ M ZI 3 .7 V6 ] .)
vapor line restrict/blocked

P1450:00 Unable to bleed up fuel tank vacuum ON 2 C (See D TC P1 4 5 0 :0 0 [ M ZI 3 .7 V6 ] .)

P1464:00 A/C demand out of self-test range OFF 1 O, R (See D TC P1 4 6 4 :0 0 [ M ZI 3 .7 V6 ] )

cardiagn.com
Vehicle speed sensor (VSS) out of
P1501:00 OFF 1 O, R (See D TC P1 5 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
self-test range

P1575:00 Pedal position out of self test range OFF 1 O (See D TC P1 5 7 5 :0 0 [ M ZI 3 .7 V6 ] .)

C, O,
P1633:00 Keep alive power voltage too low ON 2 (See D TC P1 6 3 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

P1635:00 Tire/axle out of acceptable range OFF 1 C (See D TC P1 6 3 5 :0 0 [ M ZI 3 .7 V6 ] .)

Vehicle ID block corrupted, not


P1639:00 ON 2 C (See D TC P1 6 3 9 :0 0 [ M ZI 3 .7 V6 ] .)
programmed

C, O,
P1646:00 A/F sensor (RH) control chip OFF 2
R
(See D TC P1 6 4 6 :0 0 , P1 6 4 7 :0 0 [ M ZI 3 .7
V6 ] .)
C, O,
P1647:00 A/F sensor (LH) control chip OFF 2
R

A/F sensor (RH) positive current trim C, O,


P164A:00 OFF 1 (See D TC P1 6 4 A:0 0 [ M ZI 3 .7 V6 ] .)
circuit performance R

A/F sensor (LH) positive current trim C, O,


P164B:00 OFF 1 (See D TC P1 6 4 B:0 0 [ M ZI 3 .7 V6 ] .)
circuit performance R

C, O,
P1650:00 PSP switch out of self-test range OFF 1 (See D TC P1 6 5 0 :0 0 [ M ZI 3 .7 V6 ] .)
R

P1674:00 Control module software corrupted OFF *2 2 C (See D TC P1 6 7 4 :0 0 [ M ZI 3 .7 V6 ] .)

P1703:00 Brake switch out of self-test range OFF 1 O, R (See D TC P1 7 0 3 :0 0 [ M ZI 3 .7 V6 ] .)

Transaxle range circuit not indicating


P1705:00 OFF 1 O, R (See D TC P1 7 0 5 :0 0 [ M ZI 3 .7 V6 ] .)
Park/Neutral during self test

Post catalyst fuel trim system too (See D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7


P2096:00 ON 2 C, R
lean (RH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7


P2097:00 ON 2 C, R
rich (RH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7


P2098:00 ON 2 C
lean (LH) V6 ] .)

Post catalyst fuel trim system too (See D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7


P2099:00 ON 2 C
rich (LH) V6 ] .)

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Throttle actuator circuit C, O,
P2101:00 ON *2 2 (See D TC P2 1 0 1 :0 0 [ M ZI 3 .7 V6 ] .)
range/performance R

Throttle actuator control module


P2107:00 ON *2 2 C (See D TC P2 1 0 7 :0 0 [ M ZI 3 .7 V6 ] .)
processor

Throttle actuator control system-


P2111:00 ON *2 2 C (See D TC P2 1 1 1 :0 0 [ M ZI 3 .7 V6 ] .)
stuck open

Throttle actuator control system-


P2112:00 ON *2 2 C (See D TC P2 1 1 2 :0 0 [ M ZI 3 .7 V6 ] .)
stuck closed

C, O,
P2122:00 APP sensor No.1 circuit low input OFF *2 1 (See D TC P2 1 2 2 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2123:00 APP sensor No.1 circuit high input OFF *2 1 (See D TC P2 1 2 3 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2127:00 APP sensor No.2 circuit low input OFF *2 1 (See D TC P2 1 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
R

C, O,
P2128:00 APP sensor No.2 circuit high input OFF *2 1 (See D TC P2 1 2 8 :0 0 [ M ZI 3 .7 V6 ] .)
R

TP sensor No.1/No.2 voltage


P2135:00 ON *2 2 C (See D TC P2 1 3 5 :0 0 [ M ZI 3 .7 V6 ] .)
correlation

APP sensor No.1/No.2 voltage C, O,


P2138:00 OFF *2 1 (See D TC P2 1 3 8 :0 0 [ M ZI 3 .7 V6 ] .)
correlation R

(See D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7
P2195:00 A/F sensor (RH) signal stuck lean ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7
P2196:00 A/F sensor (RH) signal stuck rich ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 5 :0 0 , P2 1 9 7 :0 0 [ M ZI 3 .7
P2197:00 A/F sensor (LH) signal stuck lean ON *2 2 C, R
V6 ] .)

(See D TC P2 1 9 6 :0 0 , P2 1 9 8 :0 0 [ M ZI 3 .7
P2198:00 A/F sensor (LH) signal stuck rich ON 2 C, R
V6 ] .)

P219A:00 Air/fuel ratio imbalance (RH) ON 2 C


(See D TC P2 1 9 A:0 0 , P2 1 9 B:0 0 [ M ZI 3 .7
V6 ] .)
P219B:00 Air/fuel ratio imbalance (LH) ON 2 C

A/F sensor (RH) positive current


P2237:00 ON 2 C, R
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control circuit/open
(See D TC P2 2 3 7 :0 0 , P2 2 4 0 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) positive current
P2240:00 ON 2 C, R
control circuit/open

A/F sensor (RH) reference voltage


P2243:00 ON 2 C, R
circuit/open
(See D TC P2 2 4 3 :0 0 , P2 2 4 7 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) reference voltage
P2247:00 ON 2 C, R
circuit/open

A/F sensor (RH) negative current


P2251:00 ON 2 C, R
control circuit/open
(See D TC P2 2 5 1 :0 0 , P2 2 5 4 :0 0 [ M ZI 3 .7
V6 ] .)
A/F sensor (LH) negative current
P2254:00 ON 2 C, R
control circuit/open

(See D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7
P2270:00 HO2S (RH) signal stuck lean ON 2 C, R
V6 ] .)

(See D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7
P2271:00 HO2S (RH) signal stuck rich ON 2 C, R
V6 ] .)

(See D TC P2 2 7 0 :0 0 , P2 2 7 2 :0 0 [ M ZI 3 .7
P2272:00 HO2S (LH) signal stuck lean ON 2 C, R
V6 ] .)

(See D TC P2 2 7 1 :0 0 , P2 2 7 3 :0 0 [ M ZI 3 .7
P2273:00 HO2S (LH) signal stuck rich ON 2 C, R
V6 ] .)

Brake pedal position/Accelerator


P2299:00 OFF *2 1 C, R (See D TC P2 2 9 9 :0 0 [ M ZI 3 .7 V6 ] .)
pedal position incompatible

Evaporative emission system


P260F:00 *4 ON 2 C (See D TC P2 6 0 F:0 0 [ M ZI 3 .7 V6 ] .)
monitoring processor performance

ECM/PCM internal engine off timer


P2610:00 ON 2 C (See D TC P2 6 1 0 :0 0 [ M ZI 3 .7 V6 ] .)
performance

A/F sensor (RH) positive current trim


P2627:00 OFF 1 C, R (See D TC P2 6 2 7 :0 0 [ M ZI 3 .7 V6 ] .)
circuit low

A/F sensor (LH) positive current trim


P2630:00 OFF 1 C, R (See D TC P2 6 3 0 :0 0 [ M ZI 3 .7 V6 ] .)
circuit low

HO2S (RH) circuit C, O,


P2A01:00 ON 2
range/performance R
(See D TC P2 A0 1 :0 0 , P2 A0 4 :0 0 [ M ZI 3 .7
V6 ] .)

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HO2S (LH) circuit C, O,
P2A04:00 ON 2
range/performance R

C, O,
U0101:00 Communication error to TCM ON 2
R
(See FOREW ORD [ M ULTI PLEX
COM M UN I CATI ON SYSTEM ] .)
C, O,
U0140:00 Communication error to BCM OFF 1
R

Internal control module software C, O,


U0300:00 ON *2 2
incompatibility R

Internal control module software


C, O,
U0300:01 incompatibility (general electrical ON *2 2 R
(See D TC U0 3 0 0 :0 0 , U0 3 0 0 :0 1 , U0 3 0 0 :0 2
failure) [ M ZI 3 .7 V6 ] .)

Internal control module software


C, O,
U0300:02 incompatibility (general signal ON *2 2
R
failure)

*1

Th e fu e l ca p w a r n in g ligh t illu m in a t e s.
*2

Th e pow e r t r a in m a lfu n ct ion / Re du ce pow e r w a r n in g ligh t illu m in a t e s.


*3

C: CM D TC se lf t e st , O: KOEO se lf t e st , R: KOER se lf t e st
*4

Ca lifor n ia e m ission r e gu la t ion s a pplica ble m ode l


*5

Ex ce pt for Ca lifor n ia e m ission r e gu la t ion s a pplica ble m ode l

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 3 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0532:00 Refrigerant pressure sensor circuit low input

D ETECTI ON A DTC is stored if the refrigerant pressure sensor output voltage is below the
CON D I TI ON calibrated level.

Connector or terminal malfunction

Short to ground circuit between refrigerant pressure sensor terminal D and PCM
terminal 1M

POSSI BLE CAUSE Open circuit between refrigerant pressure sensor terminal D and PCM terminal 1M

Open circuit between refrigerant pressure sensor terminal A and PCM terminal
1BJ

Refrigerant pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the refrigerant pressure sensor connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
SI GN AL CI RCUI T FOR SH ORT TO GROUN D go to Step 9.

Switch the ignition to off.


No Go to the next step.
Inspect for continuity between refrigerant pressure
sensor terminal D (wiring harness-side) and body
ground.

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Inspect for continuity between refrigerant pressure No Repair or replace suspected part, then
sensor terminal D (wiring harness-side) and PCM go to Step 9.
terminal 1M (wiring harness-side).

Is there continuity?

7 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
POW ER CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between refrigerant pressure
sensor terminal A (wiring harness-side) and PCM
terminal 1BJ (wiring harness-side).

Is there continuity?

8 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Replace the refrigerant pressure sensor,
then go to the next step.
Inspect the refrigerant pressure sensor.

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON No Go to the next step.
[ FULL- AUTO AI R CON D I TI ON ER] .)

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON

cardiagn.com
[ M AN UAL AI R CON D I TI ON ER] .)

Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 3 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M– (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine and warm it up completely.
Go to the next step.
Turn the A/C switch and the fan switch on.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 3 2 :0 0 [ M ZI 3 .7 V6 ]

DTC P0532:00 Refrigerant pressure sensor circuit low input

D ETECTI ON A DTC is stored if the refrigerant pressure sensor output voltage is below the
CON D I TI ON calibrated level.

Connector or terminal malfunction

Short to ground circuit between refrigerant pressure sensor terminal D and PCM
terminal 1M

POSSI BLE CAUSE Open circuit between refrigerant pressure sensor terminal D and PCM terminal 1M

Open circuit between refrigerant pressure sensor terminal A and PCM terminal
1BJ

Refrigerant pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the refrigerant pressure sensor connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
SI GN AL CI RCUI T FOR SH ORT TO GROUN D go to Step 9.

Switch the ignition to off.


No Go to the next step.
Inspect for continuity between refrigerant pressure
sensor terminal D (wiring harness-side) and body
ground.

Is there continuity?

5 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 9.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

6 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Inspect for continuity between refrigerant pressure No Repair or replace suspected part, then
sensor terminal D (wiring harness-side) and PCM go to Step 9.
terminal 1M (wiring harness-side).

Is there continuity?

7 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
POW ER CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 9.
Verify the continuity between refrigerant pressure
sensor terminal A (wiring harness-side) and PCM
terminal 1BJ (wiring harness-side).

Is there continuity?

8 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Replace the refrigerant pressure sensor,
then go to the next step.
Inspect the refrigerant pressure sensor.

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON No Go to the next step.
[ FULL- AUTO AI R CON D I TI ON ER] .)

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON

cardiagn.com
[ M AN UAL AI R CON D I TI ON ER] .)

Is there any malfunction?

9 VERI FY TROUBLESH OOTI N G OF D TC P0 5 3 2 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

Clear the DTC from the PCM memory using the M– (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine and warm it up completely.
Go to the next step.
Turn the A/C switch and the fan switch on.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC present?

10 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 3 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0533:00 Refrigerant pressure sensor circuit high input

D ETECTI ON A DTC is stored if the refrigerant pressure sensor output voltage is above the
CON D I TI ON calibrated level.

Connector or terminal malfunction

Short to power supply circuit between refrigerant pressure sensor terminal D and
POSSI BLE CAUSE PCM terminal 1M

Open circuit between refrigerant pressure sensor terminal D and PCM terminal 1M

Refrigerant pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the refrigerant pressure sensor connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CI RCUI T FOR SH ORT TO POW ER SUPPLY go to Step 8.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between refrigerant pressure
sensor terminal D (wiring harness-side) and body
ground.

Is the voltage B+?

6 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 8.
Inspect for continuity between refrigerant pressure
sensor terminal D (wiring harness-side) and PCM
terminal 1M (wiring harness-side).

Is there continuity?

7 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Replace the refrigerant pressure sensor,
then go to the next step.
Inspect the refrigerant pressure sensor.

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON No Go to the next step.
[ FULL- AUTO AI R CON D I TI ON ER] .)

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON


[ M AN UAL AI R CON D I TI ON ER] .)

Is there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P0 5 3 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

cardiagn.com
Clear the DTC from the PCM memory using the M– (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine and warm it up completely.
Go to the next step.
Turn the A/C switch and the fan switch on.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 3 3 :0 0 [ M ZI 3 .7 V6 ]

DTC P0533:00 Refrigerant pressure sensor circuit high input

D ETECTI ON A DTC is stored if the refrigerant pressure sensor output voltage is above the
CON D I TI ON calibrated level.

Connector or terminal malfunction

Short to power supply circuit between refrigerant pressure sensor terminal D and
POSSI BLE CAUSE PCM terminal 1M

Open circuit between refrigerant pressure sensor terminal D and PCM terminal 1M

Refrigerant pressure sensor malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN Yes Go to the next step.


RECORD ED

Has FREEZE FRAME DATA been recorded? No Record FREEZE FRAME DATA on the
repair order, then go to the next step.

2 VERI FY RELATED REPAI R I N FORM ATI ON Yes Perform repair or diagnosis according to
AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or on-line repair If the vehicle is not
information availability. repaired, go to the next
step.
Is any related Service Bulletins available?

cardiagn.com
No Go to the next step.

3 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CON N ECTOR FOR POOR CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the refrigerant pressure sensor connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

4 I N SPECT PCM CON N ECTOR FOR POOR Yes Repair or replace suspected part, then
CON N ECTI ON go to Step 8.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as damaged/


pulled-out pins, corrosion).

Are there any malfunction?

5 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Repair or replace suspected part, then
CI RCUI T FOR SH ORT TO POW ER SUPPLY go to Step 8.

Switch the ignition to ON (Engine off).


No Go to the next step.
Measure the voltage between refrigerant pressure
sensor terminal D (wiring harness-side) and body
ground.

Is the voltage B+?

6 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Go to the next step.
CI RCUI T FOR OPEN CI RCUI T

Switch the ignition to off. No Repair or replace suspected part, then


go to Step 8.
Inspect for continuity between refrigerant pressure
sensor terminal D (wiring harness-side) and PCM
terminal 1M (wiring harness-side).

Is there continuity?

7 I N SPECT REFRI GERAN T PRESSURE SEN SOR Yes Replace the refrigerant pressure sensor,
then go to the next step.
Inspect the refrigerant pressure sensor.

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON No Go to the next step.
[ FULL- AUTO AI R CON D I TI ON ER] .)

(See REFRI GERAN T PRESSURE SEN SOR I N SPECTI ON


[ M AN UAL AI R CON D I TI ON ER] .)

Is there any malfunction?

8 VERI FY TROUBLESH OOTI N G OF D TC P0 5 3 3 :0 0 Yes Repeat the inspection from Step 1.


H AS BEEN COM PLETED
If the malfunction
Make sure to reconnect all disconnected connectors. recurs, replace the PCM.

cardiagn.com
Clear the DTC from the PCM memory using the M– (See PCM
MDS. REM OVAL/ I N STALLATI ON
[ M ZI 3 .7 V6 ] .)
Start the engine and warm it up completely.
Go to the next step.
Turn the A/C switch and the fan switch on.

Retrieve DTCs using the M-MDS. No Go to the next step.

Is the PENDING CODE for this DTC present?

9 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.

Perform the “AFTER REPAIR PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)


No Troubleshooting completed.
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0600:00 Serial communication link

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

cardiagn.com
Is the PENDING CODE for this DTC
present?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 0 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 0 :0 0 [ M ZI 3 .7 V6 ]

DTC P0600:00 Serial communication link

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

POSSI BLE CAUSE PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT FOR CORRECT PCM Yes Go to the next step.


OPERATI ON

Disconnect all the PCM connectors. No The system is correctly. Go to the next
step.
Visually inspect for:

Pushed out pins

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

cardiagn.com
Is the PENDING CODE for this DTC
present?

4 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 0 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
Control module performance
P0607:00

Indicates that the PCM internal CPU has encountered an error. The PCM
D ETECTI ON
monitors itself and carries out internal checks of its own CPU. If any of these
CON D I TI ON
checks returns an incorrect value, the DTC is set.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 7 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory

cardiagn.com
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 7 :0 0 [ M ZI 3 .7 V6 ]

DTC
Control module performance
P0607:00

Indicates that the PCM internal CPU has encountered an error. The PCM
D ETECTI ON
monitors itself and carries out internal checks of its own CPU. If any of these
CON D I TI ON
checks returns an incorrect value, the DTC is set.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the repair
recorded? order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

3 VERI FY TROUBLESH OOTI N G OF Yes Replace the PCM, then go to the next
D TC P0 6 0 7 :0 0 H AS BEEN step.
COM PLETED
(See PCM REM OVAL/ I N STALLATI ON [ M ZI
Verify that all disconnected connectors 3 .7 V6 ] .)
are reconnected.

Switch the ignition ON (Engine off). No Go to the next step.

Clear the DTC from the PCM memory

cardiagn.com
using the M-MDS.

Perform the KOEO or KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

4 VERI FY AFTER REPAI R Yes Go to the applicable DTC inspection.


PROCED URE
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Perform the “AFTER REPAIR
PROCEDURE”.
No Troubleshooting completed.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Theft detected, vehicle immobilized
P1260:00

This DTC can be set if the passive anti-theft system (immobilizer system)
has determined a theft condition existed and the engine is disabled or an
engine start was attempted using a non-PATS key. This DTC is a good
D ETECTI ON
indicator to check the PATS for DTCs. This DTC can also be set when a new
CON D I TI ON
instrument cluster (IC), keyless control module or powertrain control module
(PCM) is installed without correctly programming either module even if the
vehicle is not equipped with PATS.

Incorrectly programmed PCM

Incorrectly programmed instrument cluster *1/keyless control module*2


POSSI BLE
CAUSE Previous theft condition

Anti-theft system concern

PCM malfunction

*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic Pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY I M M OBI LI ZER SYSTEM D TC


2 Yes Go to the applicable DTC inspection.

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Verify the immobilizer system DTC.
(See D TC TABLE [ I M M OBI LI ZER SYSTEM
(See D TC I N SPECTI ON ( KEYLESS EN TRY SYSTEM ) ] .)
[ I M M OBI LI ZER SYSTEM ( KEYLESS
EN TRY SYSTEM ) ] .) (See D TC TABLE [ I M M OBI LI ZER SYSTEM
( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
(See D TC I N SPECTI ON START SYSTEM ) ] .)
[ I M M OBI LI ZER SYSTEM ( AD VAN CED
KEYLESS EN TRY AN D PUSH BUTTON
No Go to the next step.
START SYSTEM ) ] .)

Are any DTCs present?

CH ECK FOR AN Y OTH ER POW ERTRAI N D TC


3 Yes Go to the next step.
Verify the pending code or stored
DTCs using the M-MDS. (The system is operating normal at this time.
The concern may have been caused by a
Are all other powertrain DTCs loose or corroded connector.)
diagnosed?
No Go to the appropriate DTC troubleshooting
procedures.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

VERI FY TROUBLESH OOTI N G OF D TC P1 2 6 0 :0 0


4 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected If the malfunction recurs,


connectors are reconnected. replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Retrieve the DTCs using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST
[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE


No Troubleshooting completed.
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 2 6 0 :0 0 [ M ZI 3 .7 V6 ]

DTC
Theft detected, vehicle immobilized
P1260:00

This DTC can be set if the passive anti-theft system (immobilizer system)
has determined a theft condition existed and the engine is disabled or an
engine start was attempted using a non-PATS key. This DTC is a good
D ETECTI ON
indicator to check the PATS for DTCs. This DTC can also be set when a new
CON D I TI ON
instrument cluster (IC), keyless control module or powertrain control module
(PCM) is installed without correctly programming either module even if the
vehicle is not equipped with PATS.

Incorrectly programmed PCM

Incorrectly programmed instrument cluster *1/keyless control module*2


POSSI BLE
CAUSE Previous theft condition

Anti-theft system concern

PCM malfunction

*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic Pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY I M M OBI LI ZER SYSTEM D TC


2 Yes Go to the applicable DTC inspection.

cardiagn.com
Verify the immobilizer system DTC.
(See D TC TABLE [ I M M OBI LI ZER SYSTEM
(See D TC I N SPECTI ON ( KEYLESS EN TRY SYSTEM ) ] .)
[ I M M OBI LI ZER SYSTEM ( KEYLESS
EN TRY SYSTEM ) ] .) (See D TC TABLE [ I M M OBI LI ZER SYSTEM
( AD VAN CED KEYLESS EN TRY AN D PUSH BUTTON
(See D TC I N SPECTI ON START SYSTEM ) ] .)
[ I M M OBI LI ZER SYSTEM ( AD VAN CED
KEYLESS EN TRY AN D PUSH BUTTON
No Go to the next step.
START SYSTEM ) ] .)

Are any DTCs present?

CH ECK FOR AN Y OTH ER POW ERTRAI N D TC


3 Yes Go to the next step.
Verify the pending code or stored
DTCs using the M-MDS. (The system is operating normal at this time.
The concern may have been caused by a
Are all other powertrain DTCs loose or corroded connector.)
diagnosed?
No Go to the appropriate DTC troubleshooting
procedures.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

VERI FY TROUBLESH OOTI N G OF D TC P1 2 6 0 :0 0


4 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Verify that all disconnected If the malfunction recurs,


connectors are reconnected. replace the PCM.

Switch the ignition ON (Engine off). (See PCM


REM OVAL/ I N STALLATI ON [ M ZI
Clear the DTC from the PCM 3 .7 V6 ] .)
memory using the M-MDS.
Go to the next step.
Retrieve the DTCs using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST
[ M ZI 3 .7 V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE


No Troubleshooting completed.
[ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 F:0 0 [ M ZI 3 .7 V6 ]

DTC P062F:00 Internal control module EEPROM error

D ETECTI ON CON D I TI ON The PCM ROM has been corrupted.

An attempt was made to change the calibration

Aftermarket performance products

POSSI BLE CAUSE PCM programming error

PCM internal software error

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 F:0 0 H AS


2 BEEN COM PLETED Yes Replace the PCM, then go to the next
step.
Verify that all disconnected connectors
are reconnected. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS.
No Go to the next step.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Perform the KOEO self-test.

KOEO/ KOER SELF TEST [ M ZI 3 .7


cardiagn.com
(See
V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


3 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 2 F:0 0 [ M ZI 3 .7 V6 ]

DTC P062F:00 Internal control module EEPROM error

D ETECTI ON CON D I TI ON The PCM ROM has been corrupted.

An attempt was made to change the calibration

Aftermarket performance products

POSSI BLE CAUSE PCM programming error

PCM internal software error

PCM malfunction.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available Service Bulletins.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related Service Bulletins step.
available?
No Perform PCM reprograming using the M-
MDS, then go to the next step.

VERI FY TROUBLESH OOTI N G OF D TC P0 6 2 F:0 0 H AS


2 BEEN COM PLETED Yes Replace the PCM, then go to the next
step.
Verify that all disconnected connectors
are reconnected. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Clear the DTC from the PCM memory
using the M-MDS.
No Go to the next step.
(See AFTER REPAI R PROCED URE [ M ZI
3 .7 V6 ] .)

Perform the KOEO self-test.

KOEO/ KOER SELF TEST [ M ZI 3 .7


cardiagn.com
(See
V6 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


3 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R PROCED URE [ M ZI


No Troubleshooting completed.
3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 8 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0581:00 Cruise control multi-function input circuit high

D ETECTI ON CON D I TI ON P0581:00 sets when the cruise control switch circuits are shorted to voltage or open.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:

POSSI BLE CAUSE Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

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No Go to the next step.

I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 8.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 8.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 8.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 8.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER


6 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 8.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.

cardiagn.com
harness-side):

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Is there continuity?

VERI FY TROUBLESH OOTI N G OF D TC P0 5 8 1 :0 0 H AS BEEN COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 8 1 :0 0 [ M ZI 3 .7 V6 ]

DTC P0581:00 Cruise control multi-function input circuit high

D ETECTI ON CON D I TI ON P0581:00 sets when the cruise control switch circuits are shorted to voltage or open.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

PCM connector or terminals malfunction

Short to power supply in wiring harness between the following terminals:

POSSI BLE CAUSE Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

cardiagn.com
No Go to the next step.

I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON


2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 8.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 8.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 8.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZI 3 .7 V6 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 8.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER


6 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 8.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.

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harness-side):

Clock spring terminal 2B—PCM terminal 1N

Clock spring terminal 2C—PCM terminal 1L

Is there continuity?

VERI FY TROUBLESH OOTI N G OF D TC P0 5 8 1 :0 0 H AS BEEN COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self-test. [ M ZI 3 .7 V6 ] .)

(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .) Go to the next step.


Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0442:00
P0442:00: Evaporative emission system leak detected (small leak)
DTC
P0455:00: Evaporative emission system leak detected (gross leak/no flow)
P0455:00
P0456:00: Evaporative emission system leak detected (very small leak)
DTC
P0456:00

P0442:00 indicates that a leak has been detected as small as 1 mm {0.040 in} in
the EVAP system when there is less than 0.625 kPa (PID FTP_H2O displays “2.5“)
bleed-up over 15 s at 75% fuel fill. Bleed-up and evaluation time vary as a function
of fuel fill level. The vapor generation limit is more than 0.625 kPa (PID FTP_H2O
displays “2.5“) over 120 s.
D ETECTI ON
P0455:00: PCM measures the fuel tank pressure while applying engine vacuum to
CON D I TI ON
the EVAP system. If fuel tank pressure does not reach -1.74 kPa (PID FTP_H2O
displays “-7.0”) or above vacuum for a 30 s evaluation time, the PCM determines
that the EVAP system is blocked or has a large leak.

P0456:00 indicates that a fuel vapor leak from an opening as small as 0.508 mm
{0.020 in} has been detected by the EVAP running loss monitor test.

D TC P0 4 4 2 :0 0 , P0 4 5 6 :0 0

After-market EVAP hardware (such as fuel-filler cap) not conforming to required


specifications.

Small holes or cuts in fuel vapor hoses/tubes (P0442:00, P0456:00).

CV solenoid stays partially open on closed command.

Damaged, cross-threaded or loosely installed fuel-filler cap.

EVAP system component seals leaking.

Purge solenoid leaking to atmosphere

D TC P0 4 5 5 :0 0

After-market EVAP hardware (such as fuel-filler cap) not conforming to required


POSSI BLE specifications.
CAUSE
Disconnected or cracked CV solenoid valve tube, purge solenoid valve outlet tube,
or EVAP return tube.

Loose, malfunctioning, damaged or missing fuel-filler cap.

Loose fuel vapor hose/tube connections to EVAP system components.

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Blockages or restrictions in fuel vapor hoses/tubes between engine and fuel tank
pressure sensor.

Rollover valve or fuel shut-off valve blocked.

CV solenoid valve stuck open.

EVAP purge solenoid valve stuck closed or blockage

Mechanically inoperative Fuel tank pressure sensor.

Damaged charcoal canister.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next


step.
Has FREEZE FRAME DATA been recorded?

No Record FREEZE
FRAME DATA
on the repair
order, then go
to the next
step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair
or diagnosis
Verify related Service Bulletins and/or on-line repair information according to
availability. the available
Service
Are any related Service Bulletins available?
Bulletins.

If the vehicle is
not repaired, go
to the next
step.

No Go to the next
step.

3 VERI FY RELATED PEN D I N G COD E OR STORED D TCs Yes Go to the


appropriate
Switch the ignition to off, then to the ON (Engine off). DTC
troubleshooting.
Verify related pending code or stored DTCs.
(See D TC TABLE
Are any other DTCs present?
[ M ZI 3 .7 V6 ] .)

No Go to the next
step.

4 VERI FY D TC FOR SM ALL LEAK Yes Go to Step 9.

Is P0456:00 stored?

cardiagn.com
No Go to the next
step.

5 VERI FY D TC FOR LARGE LEAK Yes Verify that the


purge solenoid
Is P0455:00 stored? valve is not
blocked.

If the purge
solenoid valve
is functioning
correctly and
receiving
engine vacuum,
go to the next
step.

No Go to the next
step.

6 PRELI M I N ARY LEAK TEST ( EXCEPT P0 4 5 6 :0 0 ) Yes Go to the next


step.
Perform the EVAP system leak inspection using the M-MDS.

Verify that all PIDs are within the following specifications: No Go to Step 9.

N OTE:

To successfully perform this procedure, all PIDs must be within


specification before proceeding to the next step.

Select the following items from the initialization screen


of the M-MDS.

Select “Powertrain”.

Select “Fuel”.

Select “EVAP Test”.

Verify that ECT and IAT are within specification at the


confirmation screen. To successfully perform this
procedure, ECT and IAT must be within specification
before proceeding to the next step.

The fuel level must be maintained within 15%—85%.


The PCM will cancel the EVAP test if the fuel level is
lower than 15% or higher than 85%.

Allow the M-MDS to run the EVAP test.

Does M-MDS indicate an EVAP system leak exists?

7 PRELI M I N ARY LEAK TEST ( EXCEPT P0 4 5 6 :0 0 ) Yes Go to the next


step.
Tighten the fuel-filler cap then repeat the EVAP system leak inspection
using the M-MDS again.
No The fuel cap
Verify that all PIDs are within the following specifications: was not
properly
N OTE: tightened. Go

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to Step 15.
To successfully perform this procedure, all PIDs must be within
specification before proceeding to the next step.

Select the following items from the initialization screen


of the M-MDS.

Select “Powertrain”.

Select “Fuel”.

Select “EVAP Test”.

Verify that ECT and IAT are within specification at the


confirmation screen. To successfully perform this
procedure, ECT and IAT must be within specification
before proceeding to the next step.

The fuel level must be maintained within 15%—85%.


The PCM will cancel the EVAP test if the fuel level is
lower than 15% or higher than 85%.

Allow the M-MDS to run the EVAP test.

Does M-MDS still indicate an EVAP system leak exists?

8 VI SUALLY I N SPECT COM PON EN TS FOR LEAKS ( EXCEPT P0 4 5 6 :0 0 ) Yes Repair or install
a new
Verify that the CV solenoid valve is properly seated on the charcoal component if
canister. necessary.
Afterwards,
Visually inspect for cut or loose connections to the fuel vapor hoses/tubes
verify that the
in the following locations:
leak is repaired
Charcoal canister to CV solenoid valve. by repeating
diagnostic Step
Charcoal canister to evaporative emission valve 6. If the leak is
component. repaired, go to
Step 15.
Evaporative emission valve component to the fuel tank
(if applicable).
No Go to the next
Check for fuel-filler pipe damage. step.

Is a concern with a hose, tube, connection or valve visually evident?

9 CALI BRATE TH E LEAK TESTER FOR D I AGN OSI S Yes Go to the next
step.
Verify that the control valve on the panel is in the HOLD position then
open the nitrogen bottle valve.
No Refer to the
tester
operator's
manual for
tester repair
instructions.

Connect the EVAP Tester Hose (part of the SST ) to the SELF-TEST port
located on the control panel. Hand tighten the fitting. (Do not

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overtighten.)

Turn the control valve to the TEST position; the gauge should read 331—
381 mm {13—15 in} of water.

N OTE:

If the gauge is not reading in this range, adjust the


pressure by turning the black knob on the low pressure
regulator at the nitrogen bottle.

After verifying the regulator is properly calibrated, turn the control valve
to the HOLD position.

Verify that the gauge holds pressure and that the flow meter reads no
flow.

Does the gauge hold pressure and the flow meter read no flow?

10 PRESSURI ZE TH E EVAP SYSTEM W I TH N I TROGEN TO TEST FOR Yes Go to Step 13


LEAKS to locate the
leak.
Verify that the control valve on the panel is in the HOLD position then
open the nitrogen bottle valve.
No EXCEPT
Disconnect the purge solenoid valve hose from the dynamic chamber and P0456:00, go
insert SST AKS042808 into the purge solenoid valve hose. to the next
step. If
diagnosing
P0456:00 go to
Step 12.

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Connect the EVAP Tester Hose to SST AKS042808.

Connect the M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs

Select PIDs EVAPCP and EVAPCV, then click the tick icon.

Command EVAPCP to 100% duty cycle to open the purge solenoid valve.

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To open the purge solenoid valve, click the control item
activate icon.

Click the EVAPCP box on the left-hand side of the screen


to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon.

Each click increases the duty cycle by 10%.

Continue clicking until the M-MDS shows the purge solenoid valve is open
100%.

Command EVAPCV to ON to Close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Turn the control valve to the TEST position and let the system fill. A drop
in the gauge pressure should be noted along with the flow meter being
pegged at maximum flow for several minutes depending on how full or
empty the fuel tank is, and how long it takes to completely fill and
pressurize the evaporative emissions system hoses.

N OTE:

If the gauge and the flow meter do not settle to a


measurable level after 2 —3 m in , then refer to the
Mazda Workshop Manual to verify that the canister vent
valve is properly closed. If the canister vent valve is
properly closed, the EVAP system has a large leak.

Does the test indicate that a leak exists?

11 CH ECKI N G SYSTEM FOR BLOCKAGE Yes Go to the next


step
Leave the tester in the test position

Using the M-MDS datalogger, command the CV solenoid valve open. No System is
blocked
To open the CV solenoid valve, click the down icon (the between the CV
EVAPCV should now be off). solenoid valve
and the fuel
tank pressure
sensor; locate
and remove
blockage then
perform Step
Does the flow indicator in the flow meter immediately jump to the top? 10.

cardiagn.com
12 PRESSURI ZE TH E EVAP SYSTEM W I TH N I TROGEN TO TEST TH E Yes Replace the
PURGE SOLEN OI D FOR LEAKAGE purge valve
then go to Step
Reconnect the purge solenoid valve hose. 13.

No Go to Step 13.

Verify that the control valve on the panel is in the HOLD position.

Remove the fuel-filler cap from the vehicle.

If the fuel-filler cap is not a MAZDA part or equivalent,


replace it.

N OTE:

INSPECT FUEL-FILLER CAP AND FILLER


NECK

Visually inspect for


damage, insufficient
sealing, rust, cracks or
warps on the filler cap
and filler neck

Repair or replace if
necessary

Connect the receiver assembly (SST : 134-01059) to the vehicle cap test
hose assembly (part of the SST ) and the fuel-filler cap from the vehicle.

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Connect the cap adaptor (SST : 134-01058) to the vehicle cap test hose
assembly (part of the SST ) and to the fuel-filler neck.

Connect the EVAP Tester Hose (part of the SST ) to the center fitting of
the vehicle cap test hose assembly (part of the SST ).

Connect M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs.

Select PID EVAPCV, then click the tick icon.

Command EVAPCV to ON to close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Verify that the valve on the nitrogen bottle is still open.

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Turn the control valve to the TEST position and let the system fill. A drop
in the gauge pressure should be noted along with the flow meter being
pegged at maximum flow for several minutes depending on how full or
empty the fuel tank is, and how long it takes to completely fill and
pressurize the evaporative emissions system hoses.

Does the test indicate that a leak exists?

13 LOCATE LEAKAGE POI N T Yes Repair or install


a new
Verify that the control valve on the panel is in the HOLD position and the component if
valve on the nitrogen bottle valve is open. necessary. Go
to the next
Disconnect the purge solenoid valve hose from the dynamic chamber and
step.
insert SST AKS042808 into the purge solenoid valve hose.

No Check all EVAP


connections.
Conduct
diagnosis of
intermittent
concerns, then
go to the next
step.

Connect the EVAP Tester Hose to SST AKS042808.

Connect the 12 volt power connector leads on the smoke generation unit
to the vehicle’s battery. Make sure to connect the red lead to the positive
post (+) or power, and the black lead to the vehicle’s chassis ground.

cardiagn.com
Connect the M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs.

Select PIDs EVAPCP and EVAPCV, then click the tick icon.

Command EVAPCP to 100% duty cycle to open the purge solenoid valve.

To open the purge solenoid valve, click the control item


activate icon.

Click the EVAPCP box on the left-hand side of the screen


to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon.

Each click increases the duty cycle by 10%.

Continue clicking until the M-MDS shows the purge solenoid valve is open

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100%.

Command EVAPCV to ON to close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Turn the control valve to the TEST position.

Press the remote smoke trigger on the smoke generation unit and let the
system fill with smoke.

N OTE:

It may be necessary to lift the vehicle to provide sufficient clearance


underneath to conduct a proper visual inspection of the fuel and EVAP
system.

NEVER depress the remote smoke trigger before opening the nitrogen
tank valve and setting the tester control valve to TEST

Use a 12 volt 400,000 candle power spot light (part # 4410000-100) or


equivalent to help locate the smoke.

Is a leak detected?

14 VERI FY LEAK I S REPAI RED Yes Verify that the


leak is repaired
Were you diagnosing DTC P0456:00? by repeating
diagnostic Step
10. If the leak
is repaired, go
to Step 15.

No Verify that the


leak is repaired
by repeating
diagnostic Step
6. If the leak is
repaired, go to
Step 15.

15 VERI FY AFTER REPAI R PROCED URE Yes Go to the


applicable DTC
Perform the “AFTER REPAIR PROCEDURE”. inspection.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See D TC TABLE
[ M ZI 3 .7 V6 ] .)
Are any DTCs present?

No Troubleshooting
completed.

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

cardiagn.com
< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 , P0 4 5 6 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0442:00
P0442:00: Evaporative emission system leak detected (small leak)
DTC
P0455:00: Evaporative emission system leak detected (gross leak/no flow)
P0455:00
P0456:00: Evaporative emission system leak detected (very small leak)
DTC
P0456:00

P0442:00 indicates that a leak has been detected as small as 1 mm {0.040 in} in
the EVAP system when there is less than 0.625 kPa (PID FTP_H2O displays “2.5“)
bleed-up over 15 s at 75% fuel fill. Bleed-up and evaluation time vary as a function
of fuel fill level. The vapor generation limit is more than 0.625 kPa (PID FTP_H2O
displays “2.5“) over 120 s.
D ETECTI ON
P0455:00: PCM measures the fuel tank pressure while applying engine vacuum to
CON D I TI ON
the EVAP system. If fuel tank pressure does not reach -1.74 kPa (PID FTP_H2O
displays “-7.0”) or above vacuum for a 30 s evaluation time, the PCM determines
that the EVAP system is blocked or has a large leak.

P0456:00 indicates that a fuel vapor leak from an opening as small as 0.508 mm
{0.020 in} has been detected by the EVAP running loss monitor test.

D TC P0 4 4 2 :0 0 , P0 4 5 6 :0 0

After-market EVAP hardware (such as fuel-filler cap) not conforming to required


specifications.

Small holes or cuts in fuel vapor hoses/tubes (P0442:00, P0456:00).

CV solenoid stays partially open on closed command.

Damaged, cross-threaded or loosely installed fuel-filler cap.

EVAP system component seals leaking.

Purge solenoid leaking to atmosphere

D TC P0 4 5 5 :0 0

After-market EVAP hardware (such as fuel-filler cap) not conforming to required


POSSI BLE specifications.
CAUSE
Disconnected or cracked CV solenoid valve tube, purge solenoid valve outlet tube,
or EVAP return tube.

Loose, malfunctioning, damaged or missing fuel-filler cap.

Loose fuel vapor hose/tube connections to EVAP system components.

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Blockages or restrictions in fuel vapor hoses/tubes between engine and fuel tank
pressure sensor.

Rollover valve or fuel shut-off valve blocked.

CV solenoid valve stuck open.

EVAP purge solenoid valve stuck closed or blockage

Mechanically inoperative Fuel tank pressure sensor.

Damaged charcoal canister.

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED Yes Go to the next


step.
Has FREEZE FRAME DATA been recorded?

No Record FREEZE
FRAME DATA
on the repair
order, then go
to the next
step.

2 VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY Yes Perform repair
or diagnosis
Verify related Service Bulletins and/or on-line repair information according to
availability. the available
Service
Are any related Service Bulletins available?
Bulletins.

If the vehicle is
not repaired, go
to the next
step.

No Go to the next
step.

3 VERI FY RELATED PEN D I N G COD E OR STORED D TCs Yes Go to the


appropriate
Switch the ignition to off, then to the ON (Engine off). DTC
troubleshooting.
Verify related pending code or stored DTCs.
(See D TC TABLE
Are any other DTCs present?
[ M ZI 3 .7 V6 ] .)

No Go to the next
step.

4 VERI FY D TC FOR SM ALL LEAK Yes Go to Step 9.

Is P0456:00 stored?

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No Go to the next
step.

5 VERI FY D TC FOR LARGE LEAK Yes Verify that the


purge solenoid
Is P0455:00 stored? valve is not
blocked.

If the purge
solenoid valve
is functioning
correctly and
receiving
engine vacuum,
go to the next
step.

No Go to the next
step.

6 PRELI M I N ARY LEAK TEST ( EXCEPT P0 4 5 6 :0 0 ) Yes Go to the next


step.
Perform the EVAP system leak inspection using the M-MDS.

Verify that all PIDs are within the following specifications: No Go to Step 9.

N OTE:

To successfully perform this procedure, all PIDs must be within


specification before proceeding to the next step.

Select the following items from the initialization screen


of the M-MDS.

Select “Powertrain”.

Select “Fuel”.

Select “EVAP Test”.

Verify that ECT and IAT are within specification at the


confirmation screen. To successfully perform this
procedure, ECT and IAT must be within specification
before proceeding to the next step.

The fuel level must be maintained within 15%—85%.


The PCM will cancel the EVAP test if the fuel level is
lower than 15% or higher than 85%.

Allow the M-MDS to run the EVAP test.

Does M-MDS indicate an EVAP system leak exists?

7 PRELI M I N ARY LEAK TEST ( EXCEPT P0 4 5 6 :0 0 ) Yes Go to the next


step.
Tighten the fuel-filler cap then repeat the EVAP system leak inspection
using the M-MDS again.
No The fuel cap
Verify that all PIDs are within the following specifications: was not
properly
N OTE: tightened. Go

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to Step 15.
To successfully perform this procedure, all PIDs must be within
specification before proceeding to the next step.

Select the following items from the initialization screen


of the M-MDS.

Select “Powertrain”.

Select “Fuel”.

Select “EVAP Test”.

Verify that ECT and IAT are within specification at the


confirmation screen. To successfully perform this
procedure, ECT and IAT must be within specification
before proceeding to the next step.

The fuel level must be maintained within 15%—85%.


The PCM will cancel the EVAP test if the fuel level is
lower than 15% or higher than 85%.

Allow the M-MDS to run the EVAP test.

Does M-MDS still indicate an EVAP system leak exists?

8 VI SUALLY I N SPECT COM PON EN TS FOR LEAKS ( EXCEPT P0 4 5 6 :0 0 ) Yes Repair or install
a new
Verify that the CV solenoid valve is properly seated on the charcoal component if
canister. necessary.
Afterwards,
Visually inspect for cut or loose connections to the fuel vapor hoses/tubes
verify that the
in the following locations:
leak is repaired
Charcoal canister to CV solenoid valve. by repeating
diagnostic Step
Charcoal canister to evaporative emission valve 6. If the leak is
component. repaired, go to
Step 15.
Evaporative emission valve component to the fuel tank
(if applicable).
No Go to the next
Check for fuel-filler pipe damage. step.

Is a concern with a hose, tube, connection or valve visually evident?

9 CALI BRATE TH E LEAK TESTER FOR D I AGN OSI S Yes Go to the next
step.
Verify that the control valve on the panel is in the HOLD position then
open the nitrogen bottle valve.
No Refer to the
tester
operator's
manual for
tester repair
instructions.

Connect the EVAP Tester Hose (part of the SST ) to the SELF-TEST port
located on the control panel. Hand tighten the fitting. (Do not

cardiagn.com
overtighten.)

Turn the control valve to the TEST position; the gauge should read 331—
381 mm {13—15 in} of water.

N OTE:

If the gauge is not reading in this range, adjust the


pressure by turning the black knob on the low pressure
regulator at the nitrogen bottle.

After verifying the regulator is properly calibrated, turn the control valve
to the HOLD position.

Verify that the gauge holds pressure and that the flow meter reads no
flow.

Does the gauge hold pressure and the flow meter read no flow?

10 PRESSURI ZE TH E EVAP SYSTEM W I TH N I TROGEN TO TEST FOR Yes Go to Step 13


LEAKS to locate the
leak.
Verify that the control valve on the panel is in the HOLD position then
open the nitrogen bottle valve.
No EXCEPT
Disconnect the purge solenoid valve hose from the dynamic chamber and P0456:00, go
insert SST AKS042808 into the purge solenoid valve hose. to the next
step. If
diagnosing
P0456:00 go to
Step 12.

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Connect the EVAP Tester Hose to SST AKS042808.

Connect the M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs

Select PIDs EVAPCP and EVAPCV, then click the tick icon.

Command EVAPCP to 100% duty cycle to open the purge solenoid valve.

cardiagn.com
To open the purge solenoid valve, click the control item
activate icon.

Click the EVAPCP box on the left-hand side of the screen


to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon.

Each click increases the duty cycle by 10%.

Continue clicking until the M-MDS shows the purge solenoid valve is open
100%.

Command EVAPCV to ON to Close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Turn the control valve to the TEST position and let the system fill. A drop
in the gauge pressure should be noted along with the flow meter being
pegged at maximum flow for several minutes depending on how full or
empty the fuel tank is, and how long it takes to completely fill and
pressurize the evaporative emissions system hoses.

N OTE:

If the gauge and the flow meter do not settle to a


measurable level after 2 —3 m in , then refer to the
Mazda Workshop Manual to verify that the canister vent
valve is properly closed. If the canister vent valve is
properly closed, the EVAP system has a large leak.

Does the test indicate that a leak exists?

11 CH ECKI N G SYSTEM FOR BLOCKAGE Yes Go to the next


step
Leave the tester in the test position

Using the M-MDS datalogger, command the CV solenoid valve open. No System is
blocked
To open the CV solenoid valve, click the down icon (the between the CV
EVAPCV should now be off). solenoid valve
and the fuel
tank pressure
sensor; locate
and remove
blockage then
perform Step
Does the flow indicator in the flow meter immediately jump to the top? 10.

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12 PRESSURI ZE TH E EVAP SYSTEM W I TH N I TROGEN TO TEST TH E Yes Replace the
PURGE SOLEN OI D FOR LEAKAGE purge valve
then go to Step
Reconnect the purge solenoid valve hose. 13.

No Go to Step 13.

Verify that the control valve on the panel is in the HOLD position.

Remove the fuel-filler cap from the vehicle.

If the fuel-filler cap is not a MAZDA part or equivalent,


replace it.

N OTE:

INSPECT FUEL-FILLER CAP AND FILLER


NECK

Visually inspect for


damage, insufficient
sealing, rust, cracks or
warps on the filler cap
and filler neck

Repair or replace if
necessary

Connect the receiver assembly (SST : 134-01059) to the vehicle cap test
hose assembly (part of the SST ) and the fuel-filler cap from the vehicle.

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Connect the cap adaptor (SST : 134-01058) to the vehicle cap test hose
assembly (part of the SST ) and to the fuel-filler neck.

Connect the EVAP Tester Hose (part of the SST ) to the center fitting of
the vehicle cap test hose assembly (part of the SST ).

Connect M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs.

Select PID EVAPCV, then click the tick icon.

Command EVAPCV to ON to close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Verify that the valve on the nitrogen bottle is still open.

cardiagn.com
Turn the control valve to the TEST position and let the system fill. A drop
in the gauge pressure should be noted along with the flow meter being
pegged at maximum flow for several minutes depending on how full or
empty the fuel tank is, and how long it takes to completely fill and
pressurize the evaporative emissions system hoses.

Does the test indicate that a leak exists?

13 LOCATE LEAKAGE POI N T Yes Repair or install


a new
Verify that the control valve on the panel is in the HOLD position and the component if
valve on the nitrogen bottle valve is open. necessary. Go
to the next
Disconnect the purge solenoid valve hose from the dynamic chamber and
step.
insert SST AKS042808 into the purge solenoid valve hose.

No Check all EVAP


connections.
Conduct
diagnosis of
intermittent
concerns, then
go to the next
step.

Connect the EVAP Tester Hose to SST AKS042808.

Connect the 12 volt power connector leads on the smoke generation unit
to the vehicle’s battery. Make sure to connect the red lead to the positive
post (+) or power, and the black lead to the vehicle’s chassis ground.

cardiagn.com
Connect the M-MDS to the DLC-2.

Switch the ignition to ON (Engine off).

Access the datalogger for the PCM.

Press the eraser icon to deselect the highlighted PIDs.

Select PIDs EVAPCP and EVAPCV, then click the tick icon.

Command EVAPCP to 100% duty cycle to open the purge solenoid valve.

To open the purge solenoid valve, click the control item


activate icon.

Click the EVAPCP box on the left-hand side of the screen


to select it.

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon.

Each click increases the duty cycle by 10%.

Continue clicking until the M-MDS shows the purge solenoid valve is open

cardiagn.com
100%.

Command EVAPCV to ON to close the CV solenoid valve.

To close the CV solenoid valve, click the control item


activate icon.

Click the EVAPCV box in the upper left-hand corner of


the screen to select it

Click the control icon on the right-hand side of the


screen.

Click the up icon immediately below the control icon (the


EVAPCV should now be on).

Turn the control valve to the TEST position.

Press the remote smoke trigger on the smoke generation unit and let the
system fill with smoke.

N OTE:

It may be necessary to lift the vehicle to provide sufficient clearance


underneath to conduct a proper visual inspection of the fuel and EVAP
system.

NEVER depress the remote smoke trigger before opening the nitrogen
tank valve and setting the tester control valve to TEST

Use a 12 volt 400,000 candle power spot light (part # 4410000-100) or


equivalent to help locate the smoke.

Is a leak detected?

14 VERI FY LEAK I S REPAI RED Yes Verify that the


leak is repaired
Were you diagnosing DTC P0456:00? by repeating
diagnostic Step
10. If the leak
is repaired, go
to Step 15.

No Verify that the


leak is repaired
by repeating
diagnostic Step
6. If the leak is
repaired, go to
Step 15.

15 VERI FY AFTER REPAI R PROCED URE Yes Go to the


applicable DTC
Perform the “AFTER REPAIR PROCEDURE”. inspection.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .) (See D TC TABLE
[ M ZI 3 .7 V6 ] .)
Are any DTCs present?

No Troubleshooting
completed.

< Pr e viou s Next >


Ba ck t o Top
© 2011 Mazda Nort h Am erican Operat ions, U.S.A.

cardiagn.com
< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0 [ M ZI 3 .7 V6 ]

DTC P060A:00 P060A:00: Internal control module monitoring processor performance

DTC P060C:00 P060C:00: Internal control module main processor performance

DTC P061D:00 P061D:00: Internal control module engine air mass performance

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

Program the PCM to the latest No Go to Step 5.


calibration.

Switch the ignition off.

Perform the KOEO self-test.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Switch the ignition off.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Use the customer information to


recreate the concern.

Perform the self-test.

Are DTCs P060A:00, P060C:00 or


P061D:00 present?

4 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 A:0 0 , P0 6 0 C:0 0 AN D P0 6 1 D :0 0
H AS BEEN COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.
cardiagn.com
Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)
PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 A:0 0 , P0 6 0 C:0 0 , P0 6 1 D :0 0 [ M ZI 3 .7 V6 ]

DTC P060A:00 P060A:00: Internal control module monitoring processor performance

DTC P060C:00 P060C:00: Internal control module main processor performance

DTC P061D:00 P061D:00: Internal control module engine air mass performance

D ETECTI ON CON D I TI ON Indicates an error occurred in the PCM.

Software incompatibility issue


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

1 VERI FY FREEZE FRAM E D ATA H AS Yes Go to the next step.


BEEN RECORD ED

Has FREEZE FRAME DATA been No Record FREEZE FRAME DATA on the
recorded? repair order, then go to the next step.

2 VERI FY RELATED REPAI R Yes Perform repair or diagnosis according to


I N FORM ATI ON AVAI LABI LI TY the available Service Bulletins.

Verify related Service Bulletins and/or If the vehicle is not


on-line repair information availability. repaired, go to the next
step.
Is any related Service Bulletins
available?
No Go to the next step.

3 I N SPECT PCM FOR LATEST Yes Go to the next step.


CALI BRATI ON

Program the PCM to the latest No Go to Step 5.


calibration.

Switch the ignition off.

Perform the KOEO self-test.

cardiagn.com
(See KOEO/ KOER SELF TEST [ M ZI 3 .7
V6 ] .)

Switch the ignition off.

Perform the KOER self-test.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Use the customer information to


recreate the concern.

Perform the self-test.

Are DTCs P060A:00, P060C:00 or


P061D:00 present?

4 I N SPECT FOR CORRECT PCM Yes Replace the PCM, then go to the next
OPERATI ON step.

Disconnect all the PCM connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Visually inspect for:

Pushed out pins No Go to the next step.

Corrosion

Connect all the PCM connectors and


verify that they seat correctly.

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

5 VERI FY TROUBLESH OOTI N G OF D TC Yes Repeat the inspection from Step 1.


P0 6 0 A:0 0 , P0 6 0 C:0 0 AN D P0 6 1 D :0 0
H AS BEEN COM PLETED If the malfunction
recurs, replace the PCM.
Verify that all disconnected connectors
reconnected. (See PCM
REM OVAL/ I N STALLATI ON
Switch the ignition ON (Engine off). [ M ZI 3 .7 V6 ] .)

Clear the DTC from the PCM memory Go to the next step.
using the M-MDS.

Perform the KOEO or KOER self-test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZI 3 .7


V6 ] .)

Retrieve DTCs using the M-MDS.

Is the PENDING CODE for this DTC


present?

6 VERI FY AFTER REPAI R PROCED URE Yes Go to the applicable DTC inspection.
cardiagn.com
Perform the “AFTER REPAIR (See D TC TABLE [ M ZI 3 .7 V6 ] .)
PROCEDURE”.

(See AFTER REPAI R PROCED URE [ M ZI 3 .7 No Troubleshooting completed.


V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2096:00 Post catalyst fuel trim system too lean (RH)

DTC Post catalyst fuel trim system too lean (LH)


P2098:00

P2096:00 indicates that post catalyst fuel trim system too lean (RH)

P2098:00 indicates that post catalyst fuel trim system too lean (LH)
D ETECTI ON
CON D I TI ON The PCM monitors the correction value from HO2S as part of the fore-aft
oxygen sensor control routine. The test fails when the fuel increase
correction value is greater than the calibrated limit.

A/F sensor connector or terminal malfunction

HO2S connector or terminal malfunction

Exhaust gas leaks


POSSI BLE
A/F sensor installed improperly
CAUSE
HO2S installed improperly

Contaminated A/F sensor and/or HO2S

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA


No Record FREEZE FRAME DATA on the repair order,
been recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service
Bulletins and/or on-line repair If the vehicle is not repaired, go to
the next step.
cardiagn.com
information availability.

Is any related Service


No Go to the next step.
Bulletins available?

VI SUALLY I N SPECT A/ F SEN SOR AN D


3 H O2 S CON N ECTORS Yes Repair or replace suspect part then go to Step 6.

Switch the ignition switch off.


No Go to the next step.
Disconnect A/F sensor and
HO2S connector for
suspected bank.

Visually inspect the exhaust


system for the following
suspected bank:

Is a concern present?

VERI FY FOR LEAKS I N EXH AUST SYSTEM


4 Yes Repair the suspect part if necessary.
Visually inspect the exhaust
system for the following Go to Step 6.
suspect bank:
No Go to the next step.
Exhaust
leaks at
flanges and
gaskets

A/F sensor or
HO2S not
tightened to
specification

Physical
exhaust
system
concerns

Aftermarket
exhaust

Punctures or
cracks in the
catalytic
converter

Is a concern present?

I N SPECT FOR POTEN TI AL SEN SOR


5 CON TAM I N ATI ON CON CERN S Yes Repair or replace the source of the contamination.

Investigate the following Replace the engine oil and oil filter.
items as potential sources of
Go to the next step.
A/F sensor contamination:

Use of No Go to the next step.


unapproved
silicon
cardiagn.com
(The system is operating normally at this time. The
sealers concern may have been caused by a loose or
corroded connector.).
Fuel
contaminated
by silicon
additives

Excessive oil
consumption

Glycol
leaking
internally in
the engine

Lead-
contaminated
fuel

Short drive
cycles in cold
weather

Use of
unapproved
cleaning
agents

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC


6 P2 0 9 6 :0 0 , P2 0 9 8 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs, replace
Verify that all disconnected the PCM.
connectors are reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON [ M ZI 3 .7 V6 ] .)
(Engine off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. No Go to the next step.
Perform the OBD-II DRIVE
MODE up to Misfire, Fuel and
HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

cardiagn.com
Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 6 :0 0 , P2 0 9 8 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2096:00 Post catalyst fuel trim system too lean (RH)

DTC Post catalyst fuel trim system too lean (LH)


P2098:00

P2096:00 indicates that post catalyst fuel trim system too lean (RH)

P2098:00 indicates that post catalyst fuel trim system too lean (LH)
D ETECTI ON
CON D I TI ON The PCM monitors the correction value from HO2S as part of the fore-aft
oxygen sensor control routine. The test fails when the fuel increase
correction value is greater than the calibrated limit.

A/F sensor connector or terminal malfunction

HO2S connector or terminal malfunction

Exhaust gas leaks


POSSI BLE
A/F sensor installed improperly
CAUSE
HO2S installed improperly

Contaminated A/F sensor and/or HO2S

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA


No Record FREEZE FRAME DATA on the repair order,
been recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service
Bulletins and/or on-line repair If the vehicle is not repaired, go to
the next step.
cardiagn.com
information availability.

Is any related Service


No Go to the next step.
Bulletins available?

VI SUALLY I N SPECT A/ F SEN SOR AN D


3 H O2 S CON N ECTORS Yes Repair or replace suspect part then go to Step 6.

Switch the ignition switch off.


No Go to the next step.
Disconnect A/F sensor and
HO2S connector for
suspected bank.

Visually inspect the exhaust


system for the following
suspected bank:

Is a concern present?

VERI FY FOR LEAKS I N EXH AUST SYSTEM


4 Yes Repair the suspect part if necessary.
Visually inspect the exhaust
system for the following Go to Step 6.
suspect bank:
No Go to the next step.
Exhaust
leaks at
flanges and
gaskets

A/F sensor or
HO2S not
tightened to
specification

Physical
exhaust
system
concerns

Aftermarket
exhaust

Punctures or
cracks in the
catalytic
converter

Is a concern present?

I N SPECT FOR POTEN TI AL SEN SOR


5 CON TAM I N ATI ON CON CERN S Yes Repair or replace the source of the contamination.

Investigate the following Replace the engine oil and oil filter.
items as potential sources of
Go to the next step.
A/F sensor contamination:

Use of No Go to the next step.


unapproved
silicon
cardiagn.com
(The system is operating normally at this time. The
sealers concern may have been caused by a loose or
corroded connector.).
Fuel
contaminated
by silicon
additives

Excessive oil
consumption

Glycol
leaking
internally in
the engine

Lead-
contaminated
fuel

Short drive
cycles in cold
weather

Use of
unapproved
cleaning
agents

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC


6 P2 0 9 6 :0 0 , P2 0 9 8 :0 0 H AS BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs, replace
Verify that all disconnected the PCM.
connectors are reconnected.
(See PCM REM OVAL/ I N STALLATI ON
Switch the ignition ON [ M ZI 3 .7 V6 ] .)
(Engine off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. No Go to the next step.
Perform the OBD-II DRIVE
MODE up to Misfire, Fuel and
HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

cardiagn.com
Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2097:00 Post catalyst fuel trim system too rich (RH)

DTC Post catalyst fuel trim system too rich (LH)


P2099:00

P2097:00: indicates that post catalyst fuel trim system too rich (RH)

P2099:00: indicates that post catalyst fuel trim system too rich (LH)
D ETECTI ON
CON D I TI ON The PCM monitors the correction value from HO2S as part of the fore-aft
oxygen sensor control routine. The test fails when the fuel decrease
correction value is greater than the calibrated limit.

A/F sensor connector or terminal malfunction

POSSI BLE HO2S connector or terminal malfunction


CAUSE
Contaminated A/F sensor and/or HO2S

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA


No Record FREEZE FRAME DATA on the repair order,
been recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service
Bulletins and/or on-line repair If the vehicle is not repaired, go to
information availability. the next step.

Is any related Service


Bulletins available? No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR AN D

cardiagn.com
3 H O2 S CON N ECTORS Yes Repair or replace suspect part then go to Step 5.

Switch the ignition switch off.


No Go to the next step.
Disconnect A/F sensor and
HO2S connector for suspect
bank.

Visually inspect for a loose


connection, and damaged or
corroded terminals

Is a concern present?

I N SPECT FOR POTEN TI AL SEN SOR


4 CON TAM I N ATI ON CON CERN S Yes Repair or replace the source of the contamination.

Investigate the following Replace the engine oil and oil filter.
items as potential sources of
Go to the next step.
A/F sensor contamination:

Use of No Go to the next step.


unapproved
silicon (The system is operating normally at this time. The
sealers concern may have been caused by a loose or
corroded connector.).
Fuel
contaminated
by silicon
additives

Excessive oil
consumption

Glycol
leaking
internally in
the engine

Lead-
contaminated
fuel

Short drive
cycles in cold
weather

Use of
unapproved
cleaning
agents

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC


5 P2 0 9 7 :0 0 , P2 0 9 9 :0 0 H AVE BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs, replace
Verify that all disconnected the PCM.
connectors are reconnected.
(See PCM REM OVAL/ I N STALLATI ON
cardiagn.com
Switch the ignition ON [ M ZI 3 .7 V6 ] .)
(Engine off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. No Go to the next step.
Perform the OBD-II DRIVE
MODE up to Misfire, Fuel and
HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 7 :0 0 , P2 0 9 9 :0 0 [ M ZI 3 .7 V6 ]

DTC
P2097:00 Post catalyst fuel trim system too rich (RH)

DTC Post catalyst fuel trim system too rich (LH)


P2099:00

P2097:00: indicates that post catalyst fuel trim system too rich (RH)

P2099:00: indicates that post catalyst fuel trim system too rich (LH)
D ETECTI ON
CON D I TI ON The PCM monitors the correction value from HO2S as part of the fore-aft
oxygen sensor control routine. The test fails when the fuel decrease
correction value is greater than the calibrated limit.

A/F sensor connector or terminal malfunction

POSSI BLE HO2S connector or terminal malfunction


CAUSE
Contaminated A/F sensor and/or HO2S

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has FREEZE FRAME DATA


No Record FREEZE FRAME DATA on the repair order,
been recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available Service Bulletins.
Verify related Service
Bulletins and/or on-line repair If the vehicle is not repaired, go to
information availability. the next step.

Is any related Service


Bulletins available? No Go to the next step.

VI SUALLY I N SPECT A/ F SEN SOR AN D

cardiagn.com
3 H O2 S CON N ECTORS Yes Repair or replace suspect part then go to Step 5.

Switch the ignition switch off.


No Go to the next step.
Disconnect A/F sensor and
HO2S connector for suspect
bank.

Visually inspect for a loose


connection, and damaged or
corroded terminals

Is a concern present?

I N SPECT FOR POTEN TI AL SEN SOR


4 CON TAM I N ATI ON CON CERN S Yes Repair or replace the source of the contamination.

Investigate the following Replace the engine oil and oil filter.
items as potential sources of
Go to the next step.
A/F sensor contamination:

Use of No Go to the next step.


unapproved
silicon (The system is operating normally at this time. The
sealers concern may have been caused by a loose or
corroded connector.).
Fuel
contaminated
by silicon
additives

Excessive oil
consumption

Glycol
leaking
internally in
the engine

Lead-
contaminated
fuel

Short drive
cycles in cold
weather

Use of
unapproved
cleaning
agents

Is a concern present?

VERI FY TROUBLESH OOTI N G OF D TC


5 P2 0 9 7 :0 0 , P2 0 9 9 :0 0 H AVE BEEN Yes Repeat the inspection from Step 1.
COM PLETED
If the malfunction recurs, replace
Verify that all disconnected the PCM.
connectors are reconnected.
(See PCM REM OVAL/ I N STALLATI ON
cardiagn.com
Switch the ignition ON [ M ZI 3 .7 V6 ] .)
(Engine off).
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. No Go to the next step.
Perform the OBD-II DRIVE
MODE up to Misfire, Fuel and
HO2S Monitors (Step 11).

(See OBD - I I D RI VE M OD E
[ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZI 3 .7 V6 ] .)

(See AFTER REPAI R


No Troubleshooting completed.
PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0131:00 P0131:00: A/F sensor (RH) low voltage

DTC P0151:00: A/F sensor (LH) low voltage


P0151:00

P0131:00 indicates A/F sensor (RH) low voltage

D ETECTI ON P0151:00 indicates A/F sensor (LH) low voltage


CON D I TI ON
The PCM monitors the A/F sensor for a circuit concern. This DTC sets when the PCM detects
a concern with one of the circuits used to determine the oxygen content in the exhaust gas.

A/F sensor malfunction

Connector or terminal malfunction

P0131:00:

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal H—PCM terminal 2AC

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal F—PCM terminal 2AG


POSSI BLE
A/F sensor (RH) terminal H—PCM terminal 2AC
CAUSE
P0151:00:

Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal H—PCM terminal 2AE

Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal H—PCM terminal 2AE

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA
1 Yes Go to the next step.
Is DTC P0131:00 or P0151:00 on FREEZE
FRAME DATA?
No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


2 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available Service Bulletins.
repair information availability.
If the vehicle is not repaired,
Is any related Service Bulletins available? go to the next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the appropriate DTC troubleshooting
Switch the ignition to off, then to ON (engine procedures.
off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the pending code or stored DTCs using
the M-MDS.
No Go to the next step.
Is other DTC present?

I N SPECT A/ F SEN SOR CON N ECTOR FOR POOR


5 CON N ECTI ON Yes Repair or replace the terminal, then go to Step
10.
Switch the ignition to off.

Disconnect the suspect A/F sensor connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
Suspect A/F sensor connector is disconnected.
Repair or replace the wiring
Switch the ignition to off. harness for a possible short to
ground.
Inspect for continuity between the following
terminals (wiring harness-side) and body If the short to ground circuit could not be
ground: detected:

P0131:00: Replace the PCM (short to


ground in the PCM internal
A/F sensor circuit).
(RH) terminal
F (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
A/F sensor 3 .7 V6 ] .)
(RH) terminal
H Go to Step 10.

P0151:00:
No Go to the next step.
A/F sensor

cardiagn.com
(LH) terminal
F

A/F sensor
(LH) terminal
H

Is there continuity?

I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON


7 Yes Repair or replace the terminal, then go to Step
Suspect A/F sensor connector is disconnected. 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Suspect A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 10.

Inspect for continuity between the following


terminals (wiring harness-side):

P0131:00:

A/F sensor
(RH) terminal
F—PCM
terminal 2AG

A/F sensor
(RH) terminal
H—PCM
terminal 2AC

P0151:00:

A/F sensor
(LH) terminal
F—PCM
terminal 2AK

A/F sensor
(LH) terminal
H—PCM
terminal 2AE

Is there continuity?

9 I N SPECT A/ F SEN SOR Yes Replace the A/F sensor, then go to the next
step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

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VERI FY TROUBLESH OOTI N G OF D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0
10 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all disconnected If the malfunction recurs,


connectors. replace the PCM.

Clear the DTC from the PCM memory using the (See PCM
M-MDS. REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Perform the KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0 [ M ZI 3 .7 V6 ]

DTC
P0131:00 P0131:00: A/F sensor (RH) low voltage

DTC P0151:00: A/F sensor (LH) low voltage


P0151:00

P0131:00 indicates A/F sensor (RH) low voltage

D ETECTI ON P0151:00 indicates A/F sensor (LH) low voltage


CON D I TI ON
The PCM monitors the A/F sensor for a circuit concern. This DTC sets when the PCM detects
a concern with one of the circuits used to determine the oxygen content in the exhaust gas.

A/F sensor malfunction

Connector or terminal malfunction

P0131:00:

Short to ground in wiring harness between the following terminals:

A/F sensor (RH) terminal F—PCM terminal 2AG

A/F sensor (RH) terminal H—PCM terminal 2AC

Open circuit in wiring harness between the following terminals:

A/F sensor (RH) terminal F—PCM terminal 2AG


POSSI BLE
A/F sensor (RH) terminal H—PCM terminal 2AC
CAUSE
P0151:00:

Short to ground in wiring harness between the following terminals:

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal H—PCM terminal 2AE

Open circuit in wiring harness between the following terminals:

A/F sensor (LH) terminal F—PCM terminal 2AK

A/F sensor (LH) terminal H—PCM terminal 2AE

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

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I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA
1 Yes Go to the next step.
Is DTC P0131:00 or P0151:00 on FREEZE
FRAME DATA?
No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA.

(See D TC TABLE [ M ZI 3 .7 V6 ] .)

VERI FY FREEZE FRAM E D ATA H AS BEEN RECORD ED


2 Yes Go to the next step.
Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available Service Bulletins.
repair information availability.
If the vehicle is not repaired,
Is any related Service Bulletins available? go to the next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the appropriate DTC troubleshooting
Switch the ignition to off, then to ON (engine procedures.
off).
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
Verify the pending code or stored DTCs using
the M-MDS.
No Go to the next step.
Is other DTC present?

I N SPECT A/ F SEN SOR CON N ECTOR FOR POOR


5 CON N ECTI ON Yes Repair or replace the terminal, then go to Step
10.
Switch the ignition to off.

Disconnect the suspect A/F sensor connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
Suspect A/F sensor connector is disconnected.
Repair or replace the wiring
Switch the ignition to off. harness for a possible short to
ground.
Inspect for continuity between the following
terminals (wiring harness-side) and body If the short to ground circuit could not be
ground: detected:

P0131:00: Replace the PCM (short to


ground in the PCM internal
A/F sensor circuit).
(RH) terminal
F (See PCM
REM OVAL/ I N STALLATI ON [ M ZI
A/F sensor 3 .7 V6 ] .)
(RH) terminal
H Go to Step 10.

P0151:00:
No Go to the next step.
A/F sensor

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(LH) terminal
F

A/F sensor
(LH) terminal
H

Is there continuity?

I N SPECT PCM CON N ECTOR FOR POOR CON N ECTI ON


7 Yes Repair or replace the terminal, then go to Step
Suspect A/F sensor connector is disconnected. 10.

Switch the ignition to off.


No Go to the next step.
Disconnect the PCM connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Suspect A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 10.

Inspect for continuity between the following


terminals (wiring harness-side):

P0131:00:

A/F sensor
(RH) terminal
F—PCM
terminal 2AG

A/F sensor
(RH) terminal
H—PCM
terminal 2AC

P0151:00:

A/F sensor
(LH) terminal
F—PCM
terminal 2AK

A/F sensor
(LH) terminal
H—PCM
terminal 2AE

Is there continuity?

9 I N SPECT A/ F SEN SOR Yes Replace the A/F sensor, then go to the next
step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZI 3 .7 V6 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZI 3 .7 V6 ] .) No Go to the next step.

Is there any malfunction?

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VERI FY TROUBLESH OOTI N G OF D TC P0 1 3 1 :0 0 , P0 1 5 1 :0 0
10 H AS BEEN COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all disconnected If the malfunction recurs,


connectors. replace the PCM.

Clear the DTC from the PCM memory using the (See PCM
M-MDS. REM OVAL/ I N STALLATI ON [ M ZI
3 .7 V6 ] .)
Perform the KOER self-test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZI 3 .7 V6 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZI 3 .7 V6 ] .)
(See AFTER REPAI R PROCED URE [ M ZI 3 .7 V6 ] .)

Are any DTCs present? No Troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 9 :0 0 [ M ZR 2 .5 ]

DTC P0579:00 Cruise control multi-function input circuit range/performance problem

The PCM monitors the input signal from the cruise control switch. If the input signal does not change
for 1 2 0 s, the PCM determines that the cruise control switch circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

Short to ground in wiring harness between clock spring terminal 2B and PCM terminal 1AQ

PCM connector or terminals malfunction

POSSI BLE Short to power supply in wiring harness between the following terminals:
CAUSE Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

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I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON
2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 9.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 9.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 9.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZR 2 .5 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be
Clock spring connector is disconnected. detected:

Inspect for continuity between clock spring terminal 2B (wiring Repair or replace the
harness-side) and body ground. wiring harness for a
possible short to
Is there continuity? ground.

If the short to ground circuit could not


be detected:

Replace the PCM (short


to ground in PCM
internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

Is there any malfunction?

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I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER
7 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.
harness-side):

Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Drive the vehicle using cruise control for 2 m in or m or e . [ M ZR 2 .5 ] .)

Perform the DTC Reading Procedure. Go to the next step.


(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 9 :0 0 [ M ZR 2 .5 ]

DTC P0579:00 Cruise control multi-function input circuit range/performance problem

The PCM monitors the input signal from the cruise control switch. If the input signal does not change
for 1 2 0 s, the PCM determines that the cruise control switch circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Clock spring connector or terminals malfunction

Clock spring malfunction

Cruise control switch malfunction

Short to ground in wiring harness between clock spring terminal 2B and PCM terminal 1AQ

PCM connector or terminals malfunction

POSSI BLE Short to power supply in wiring harness between the following terminals:
CAUSE Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

Open circuit in wiring harness between the following terminals:

Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line repair information the available repair information.
availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

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I N SPECT CLOCK SPRI N G CON N ECTOR CON D I TI ON
2 Yes Repair or replace the connector or
W ARN I N G: terminals, then go to Step 9.

Handling the air bag system components improperly can


accidentally deploy the air bag modules and pre-tensioner seat No Go to the next step.
belts, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the air bag system
components.

(See AI R BAG SYSTEM SERVI CE W ARN I N GS .)

(See AI R BAG SYSTEM SERVI CE CAUTI ON S .)

Switch the ignition to off.

Disconnect the clock spring connector.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion).

Is there any malfunction?

I N SPECT CLOCK SPRI N G


3 Yes Replace the clock spring, then go to Step
Inspect the clock spring. 9.

(See CLOCK SPRI N G I N SPECTI ON .) (See CLOCK SPRI N G


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH


4 Yes Replace the steering switch, then go to
Inspect the cruise control switch. Step 9.

(See CRUI SE CON TROL SW I TCH I N SPECTI ON [ M ZR 2 .5 ] .) (See STEERI N G SW I TCH


REM OVAL/ I N STALLATI ON .)
Is there any malfunction?

No Go to the next step.

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be
Clock spring connector is disconnected. detected:

Inspect for continuity between clock spring terminal 2B (wiring Repair or replace the
harness-side) and body ground. wiring harness for a
possible short to
Is there continuity? ground.

If the short to ground circuit could not


be detected:

Replace the PCM (short


to ground in PCM
internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the connector or
Disconnect the PCM connector. terminals, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


and corrosion). No Go to the next step.

Is there any malfunction?

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I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR SH ORT TO POW ER
7 SUPPLY Yes Repair or replace the wiring harness for
a possible short to power supply, then
Clock spring and PCM connectors are disconnected. go to Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals (wiring
harness-side) and body ground:

Clock spring terminal 2B

Clock spring terminal 2C

Is there any voltage?

I N SPECT CRUI SE CON TROL SW I TCH CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
Clock spring and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for
a possible open circuit, then go to the
Inspect for continuity between the following terminals (wiring next step.
harness-side):

Clock spring terminal 2B—PCM terminal 1AQ

Clock spring terminal 2C—PCM terminal 1AN

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction
Clear the DTC from the PCM memory using the M-MDS. recurs, replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Drive the vehicle using cruise control for 2 m in or m or e . [ M ZR 2 .5 ] .)

Perform the DTC Reading Procedure. Go to the next step.


(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 6 :0 0 [ M ZR 2 .5 ]

DTC
CKP-CMP correlation
P0016:00

The PCM monitors the input pulses from the CKP sensor and CMP sensor. If
the input pulse pick-up timing do not match each other, the PCM determines
that the camshaft position does not coincide with the crankshaft position.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CMP sensor malfunction

Connector or terminal malfunction

Foreign material on CMP sensor

Damaged or scratched CMP sensor pulse wheel

CKP sensor malfunction


POSSI BLE
Connector or terminal malfunction
CAUSE
Foreign material on CKP sensor

Damaged or scratched CKP sensor pulse wheel

PCM connector or terminal malfunction

Improper valve timing

PCM malfunction

D ia gn ost ic pr oce du r e

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STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT CM P SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Switch the ignition to off.

Disconnect the CMP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR FOR FOREI GN


4 M ATERI AL Yes Remove the foreign material from the CMP sensor,
then go to Step 12.
Inspect the CMP sensor for
foreign materials.
No Go to the next step.
Is there any foreign material
on the CMP sensor?

I N SPECT CM P SEN SOR PULSE W H EEL


5 Yes Replace the CMP sensor pulse wheel, then go to
Visually inspect the CMP Step 12.
sensor pulse wheel.
(See CYLI N D ER H EAD GASKET REPLACEM EN T [ M ZR
Are there any damage or 2 .5 ] .)
scratches at the CMP sensor
pulse wheel?
No Go to the next step.

I N SPECT CM P SEN SOR


6 Yes Replace the CMP sensor, then go to Step 12.
Reconnect the CMP sensor
connector. (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the CMP sensor.

(See CAM SH AFT POSI TI ON No Go to the next step.

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( CM P) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT CKP SEN SOR CON N ECTOR


7 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Switch the ignition to off.

Disconnect the CKP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT CKP SEN SOR FOR FOREI GN


8 M ATERI AL Yes Remove the foreign material from the CKP sensor,
then go to Step 12.
Inspect the CKP sensor for
foreign materials.
No Go to the next step.
Is there any foreign material
on the CKP sensor?

I N SPECT CKP SEN SOR


9 Yes Replace the CKP sensor, then go to Step 12.
Reconnect the CKP sensor
connector. (See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the CKP sensor.

(See CRAN KSH AFT POSI TI ON No Go to the next step.


( CKP) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to Step 12.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT VALVE TI M I N G
11 Yes Adjust the valve timing properly, then go to the
Inspect valve timing. next step.

Is there any malfunction? (See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G
12 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 6 :0 0 [ M ZR 2 .5 ]

DTC
CKP-CMP correlation
P0016:00

The PCM monitors the input pulses from the CKP sensor and CMP sensor. If
the input pulse pick-up timing do not match each other, the PCM determines
that the camshaft position does not coincide with the crankshaft position.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CMP sensor malfunction

Connector or terminal malfunction

Foreign material on CMP sensor

Damaged or scratched CMP sensor pulse wheel

CKP sensor malfunction


POSSI BLE
Connector or terminal malfunction
CAUSE
Foreign material on CKP sensor

Damaged or scratched CKP sensor pulse wheel

PCM connector or terminal malfunction

Improper valve timing

PCM malfunction

D ia gn ost ic pr oce du r e

cardiagn.com
STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT CM P SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Switch the ignition to off.

Disconnect the CMP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR FOR FOREI GN


4 M ATERI AL Yes Remove the foreign material from the CMP sensor,
then go to Step 12.
Inspect the CMP sensor for
foreign materials.
No Go to the next step.
Is there any foreign material
on the CMP sensor?

I N SPECT CM P SEN SOR PULSE W H EEL


5 Yes Replace the CMP sensor pulse wheel, then go to
Visually inspect the CMP Step 12.
sensor pulse wheel.
(See CYLI N D ER H EAD GASKET REPLACEM EN T [ M ZR
Are there any damage or 2 .5 ] .)
scratches at the CMP sensor
pulse wheel?
No Go to the next step.

I N SPECT CM P SEN SOR


6 Yes Replace the CMP sensor, then go to Step 12.
Reconnect the CMP sensor
connector. (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the CMP sensor.

(See CAM SH AFT POSI TI ON No Go to the next step.

cardiagn.com
( CM P) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT CKP SEN SOR CON N ECTOR


7 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Switch the ignition to off.

Disconnect the CKP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT CKP SEN SOR FOR FOREI GN


8 M ATERI AL Yes Remove the foreign material from the CKP sensor,
then go to Step 12.
Inspect the CKP sensor for
foreign materials.
No Go to the next step.
Is there any foreign material
on the CKP sensor?

I N SPECT CKP SEN SOR


9 Yes Replace the CKP sensor, then go to Step 12.
Reconnect the CKP sensor
connector. (See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the CKP sensor.

(See CRAN KSH AFT POSI TI ON No Go to the next step.


( CKP) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to Step 12.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT VALVE TI M I N G
11 Yes Adjust the valve timing properly, then go to the
Inspect valve timing. next step.

Is there any malfunction? (See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G
12 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 6 :0 0 [ M ZR 2 .5 ]

DTC
ECT sensor circuit range/performance problem
P0116:00

The PCM monitors the maximum value and minimum value of engine coolant
temperature when the engine is started and 5 m in have been passed after
leaving the vehicle 6 h or m or e . If difference between maximum and
minimum values of engine coolant temperature is be low 6 ° C { 1 1 ° F} the
PCM determines that there is an ECT circuit range/performance problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (engine cooling system).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
ECT sensor malfunction
CAUSE
Thermostat malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0116:00 on FREEZE


FRAME DATA (Mode 2)? No Go to troubleshooting for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 Yes Go to the next step.
cardiagn.com
2 ) / SN APSH OT D ATA AN D D I AGN OSTI C
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (engine cooling system
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not
availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the ECT sensor


connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR


6 Yes Replace the ECT sensor, then go to Step 9.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT)
(See EN GI N E COOLAN T SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

COM PARE ECT PI D VALUE


7 Yes Go to the next step.
Prepare a new ECT sensor.

Clear the DTC from the PCM No Go to Step 9.


memory using the M-MDS.

(See AFTER REPAI R PROCED URE

cardiagn.com
[ M ZR 2 .5 ] .)

Connect the ECT sensor connector


to the new ECT sensor without
installing to the engine.

Switch the ignition to ON and record


the ECT PID value.

Switch the ignition to off.

Replace the malfunction ECT sensor


with new one.

Start the engine and wait for 5


m in .

Record the ECT PID value.

Is the difference between each ECT


PID values m or e t h a n 6 ° C { 1 1
° F} ?

I N SPECT TH ERM OSTAT


8 Yes Replace the thermostat, then go to the next
Cool down the engine. step.

Inspect the thermostat. (See TH ERM OSTAT REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)
(See TH ERM OSTAT I N SPECTI ON [ M ZR
2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Perform the DTC Reading


Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE
No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 6 :0 0 [ M ZR 2 .5 ]

DTC
ECT sensor circuit range/performance problem
P0116:00

The PCM monitors the maximum value and minimum value of engine coolant
temperature when the engine is started and 5 m in have been passed after
leaving the vehicle 6 h or m or e . If difference between maximum and
minimum values of engine coolant temperature is be low 6 ° C { 1 1 ° F} the
PCM determines that there is an ECT circuit range/performance problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (engine cooling system).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
ECT sensor malfunction
CAUSE
Thermostat malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0116:00 on FREEZE


FRAME DATA (Mode 2)? No Go to troubleshooting for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 Yes Go to the next step.
cardiagn.com
2 ) / SN APSH OT D ATA AN D D I AGN OSTI C
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (engine cooling system
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not
availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the ECT sensor


connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR


6 Yes Replace the ECT sensor, then go to Step 9.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT)
(See EN GI N E COOLAN T SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

COM PARE ECT PI D VALUE


7 Yes Go to the next step.
Prepare a new ECT sensor.

Clear the DTC from the PCM No Go to Step 9.


memory using the M-MDS.

(See AFTER REPAI R PROCED URE

cardiagn.com
[ M ZR 2 .5 ] .)

Connect the ECT sensor connector


to the new ECT sensor without
installing to the engine.

Switch the ignition to ON and record


the ECT PID value.

Switch the ignition to off.

Replace the malfunction ECT sensor


with new one.

Start the engine and wait for 5


m in .

Record the ECT PID value.

Is the difference between each ECT


PID values m or e t h a n 6 ° C { 1 1
° F} ?

I N SPECT TH ERM OSTAT


8 Yes Replace the thermostat, then go to the next
Cool down the engine. step.

Inspect the thermostat. (See TH ERM OSTAT REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)
(See TH ERM OSTAT I N SPECTI ON [ M ZR
2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Switch the ignition to off.

Start the engine and warm it up No Go to the next step.


completely.

Perform the DTC Reading


Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

cardiagn.com
(See AFTER REPAI R PROCED URE
No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 2 8 :0 0 [ M ZR 2 .5 ]

DTC
BARO sensor circuit low input
P2228:00

The PCM monitors input voltage from the BARO sensor. If the input voltage
is be low 1 .9 5 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE A)

The PCM monitors input voltage from the BARO sensor. If the input voltage
is be low 1 .8 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE B)
D ETECTI ON D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE BARO sensor malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

cardiagn.com
Is any related repair
No Go to the next step.
information available?

I N SPECT BARO SEN SOR M ALFUN CTI ON


3 Yes Go to the next step.
Start the engine.

Access the BARO PID using No Replace the PCM, then go to the next step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 2 8 :0 0 [ M ZR 2 .5 ]

DTC
BARO sensor circuit low input
P2228:00

The PCM monitors input voltage from the BARO sensor. If the input voltage
is be low 1 .9 5 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE A)

The PCM monitors input voltage from the BARO sensor. If the input voltage
is be low 1 .8 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE B)
D ETECTI ON D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE BARO sensor malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

cardiagn.com
Is any related repair
No Go to the next step.
information available?

I N SPECT BARO SEN SOR M ALFUN CTI ON


3 Yes Go to the next step.
Start the engine.

Access the BARO PID using No Replace the PCM, then go to the next step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 2 9 :0 0 [ M ZR 2 .5 ]

DTC
BARO sensor circuit high input
P2229:00

The PCM monitors input voltage from the BARO sensor. If the input voltage
is a bove 4 .4 5 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE A)

The PCM monitors input voltage from the BARO sensor. If the input voltage
is a bove 4 .5 3 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE B)
D ETECTI ON D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE BARO sensor malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

cardiagn.com
Is any related repair
No Go to the next step.
information available?

I N SPECT BARO SEN SOR M ALFUN CTI ON


3 Yes Go to the next step.
Start the engine.

Access the BARO PID using No Replace the PCM, then go to the next step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 2 9 :0 0 [ M ZR 2 .5 ]

DTC
BARO sensor circuit high input
P2229:00

The PCM monitors input voltage from the BARO sensor. If the input voltage
is a bove 4 .4 5 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE A)

The PCM monitors input voltage from the BARO sensor. If the input voltage
is a bove 4 .5 3 V for 5 s, the PCM determines that BARO sensor circuit has a
malfunction. (TYPE B)
D ETECTI ON D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE BARO sensor malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

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Is any related repair
No Go to the next step.
information available?

I N SPECT BARO SEN SOR M ALFUN CTI ON


3 Yes Go to the next step.
Start the engine.

Access the BARO PID using No Replace the PCM, then go to the next step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 6 9 :0 0 [ M ZR 2 .5 ]

DTC
Manifold absolute pressure/atmospheric pressure correlation
P0069:00

The PCM monitors difference between intake manifold vacuum and


atmospheric pressure. If the difference is below −12 kPa {−90 mmHg,
−3.5 inHg} or a bove 1 2 k Pa { 9 0 m m H g, 3 .5 in H g} when the following
conditions are met, the PCM determines that there is a MAP sensor
performance problem.

M ON I TORI N G CON D I TI ON S

1 2 —1 5 s from when ignition is switched off

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor malfunction or substandard performance


POSSI BLE
BARO sensor malfunction or substandard performance
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE


1 FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0069:00 on the


No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA (Mode
FREEZE FRAME DATA (Mode 2).
2)?

cardiagn.com
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY STORED D TC
4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then
start the engine. (See D TC P0 1 0 7 :0 0 [ M ZR 2 .5 ] .)

Have the DTC P0107:00, (See D TC P0 1 0 8 :0 0 [ M ZR 2 .5 ] .)


P0108:00, P2228:00 or
(See D TC P2 2 2 8 :0 0 [ M ZR 2 .5 ] .)
P2229:00 been stored?
(See D TC P2 2 2 9 :0 0 [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT M AP SEN SOR


5 Yes Replace the MAP sensor, then go to Step 7.
Inspect the MAP sensor.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR
(See M AN I FOLD ABSOLUTE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PRESSURE ( M AP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT BARO SEN SOR M ALFUN CTI ON


6 Yes Go to the next step.
Access the BARO PID using
the M-MDS.
No Replace the PCM, then go to the next step.
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs, replace
the PCM.
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memory using the M-MDS.

(See AFTER REPAI R (See PCM REM OVAL/ I N STALLATI ON


PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Start the engine and warm it Go to the next step.


up completely.

Perform the Pending Trouble No Go to the next step.


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 6 9 :0 0 [ M ZR 2 .5 ]

DTC
Manifold absolute pressure/atmospheric pressure correlation
P0069:00

The PCM monitors difference between intake manifold vacuum and


atmospheric pressure. If the difference is below −12 kPa {−90 mmHg,
−3.5 inHg} or a bove 1 2 k Pa { 9 0 m m H g, 3 .5 in H g} when the following
conditions are met, the PCM determines that there is a MAP sensor
performance problem.

M ON I TORI N G CON D I TI ON S

1 2 —1 5 s from when ignition is switched off

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor malfunction or substandard performance


POSSI BLE
BARO sensor malfunction or substandard performance
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE


1 FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0069:00 on the


No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA (Mode
FREEZE FRAME DATA (Mode 2).
2)?

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(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY STORED D TC
4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then
start the engine. (See D TC P0 1 0 7 :0 0 [ M ZR 2 .5 ] .)

Have the DTC P0107:00, (See D TC P0 1 0 8 :0 0 [ M ZR 2 .5 ] .)


P0108:00, P2228:00 or
(See D TC P2 2 2 8 :0 0 [ M ZR 2 .5 ] .)
P2229:00 been stored?
(See D TC P2 2 2 9 :0 0 [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT M AP SEN SOR


5 Yes Replace the MAP sensor, then go to Step 7.
Inspect the MAP sensor.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR
(See M AN I FOLD ABSOLUTE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PRESSURE ( M AP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT BARO SEN SOR M ALFUN CTI ON


6 Yes Go to the next step.
Access the BARO PID using
the M-MDS.
No Replace the PCM, then go to the next step.
(See ON - BOARD D I AGN OSTI C
TEST [ M ZR 2 .5 ] .)
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is the value within the


specification?

(See PCM I N SPECTI ON [ M ZR


2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs, replace
the PCM.
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memory using the M-MDS.

(See AFTER REPAI R (See PCM REM OVAL/ I N STALLATI ON


PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Start the engine and warm it Go to the next step.


up completely.

Perform the Pending Trouble No Go to the next step.


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 7 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit low input
P0137:00

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is below −1.15 V or
HO2S bias voltage be low 1 .2 V for 5 s while the HO2S is active, the PCM determines that circuit input is
low. (TYPE A)

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is below −1.15 V or
HO2S bias voltage be low 1 .3 V for 5 s while the HO2S is active, the PCM determines that circuit input is
low. (TYPE B)

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

Short to ground in wiring harness between HO2S terminal A and PCM terminal 2Q

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring between HO2S terminal A and PCM terminal 2Q
CAUSE
Open circuit in wiring between HO2S terminal B and PCM terminal 2AS

HO2S malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0137:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC TABLE [ M ZR 2 .5 ] .)
Verify the pending or stored DTCs using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT H O2 S CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
HO2S connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between HO2S terminal A possible short to ground.
(wiring harness-side) and body ground.
If the short to ground circuit could not be detected:
Is there continuity?
Replace the PCM (short to ground in PCM
internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible open
terminals: circuit, then go to Step 10.

HO2S terminal A (wiring


harness-side) and PCM terminal
2Q (wiring harness-side)

HO2S terminal B (wiring


harness-side) and PCM terminal
2AS (wiring harness-side)

Is there continuity?

I N SPECT H O2 S
9 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected connectors.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Inspect the HO2S. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON

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[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Perform the Drive Mode 03 (EGR System, A/F


sensor heater, HO2S heater, A/F sensor, HO2S No Go to the next step.
and TWC Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 7 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit low input
P0137:00

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is below −1.15 V or
HO2S bias voltage be low 1 .2 V for 5 s while the HO2S is active, the PCM determines that circuit input is
low. (TYPE A)

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is below −1.15 V or
HO2S bias voltage be low 1 .3 V for 5 s while the HO2S is active, the PCM determines that circuit input is
low. (TYPE B)

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

Short to ground in wiring harness between HO2S terminal A and PCM terminal 2Q

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring between HO2S terminal A and PCM terminal 2Q
CAUSE
Open circuit in wiring between HO2S terminal B and PCM terminal 2AS

HO2S malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0137:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC TABLE [ M ZR 2 .5 ] .)
Verify the pending or stored DTCs using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT H O2 S CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
HO2S connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between HO2S terminal A possible short to ground.
(wiring harness-side) and body ground.
If the short to ground circuit could not be detected:
Is there continuity?
Replace the PCM (short to ground in PCM
internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible open
terminals: circuit, then go to Step 10.

HO2S terminal A (wiring


harness-side) and PCM terminal
2Q (wiring harness-side)

HO2S terminal B (wiring


harness-side) and PCM terminal
2AS (wiring harness-side)

Is there continuity?

I N SPECT H O2 S
9 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected connectors.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Inspect the HO2S. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON

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[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Perform the Drive Mode 03 (EGR System, A/F


sensor heater, HO2S heater, A/F sensor, HO2S No Go to the next step.
and TWC Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 9 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit slow response
P0139:00

The PCM monitors the rich (0 .5 5 V ) to lean (0 .3 V ) response time of the


HO2S. The PCM measures the response time when the following conditions
are met. The PCM determines a HO2S response deterioration malfunction
when the measured response time is m or e t h a n 1 2 0 m s for 2 of 3 t im e s.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor,


HO2S and TWC Repair Verification Drive Mode

Following conditions are met:

During deceleration fuel cut

Estimated temperature of the zirconia


element inside the HO2S: a bove 4 5 0 ° C
{ 8 4 2 ° F}

The PCM monitors for a time-out malfunction (when HO2S remains a bove
0 .2 V for longer than a specified period of time during fuel cut control). The
PCM measures the amount of time from when the following conditions are
met until the HO2S output voltage drops be low 0 .2 V . The PCM determines
a HO2S time-out malfunction when the detected time is m or e t h a n 4 sfor 2
of 3 t im e s.
D ETECTI ON M ON I TORI N G CON D I TI ON S
CON D I TI ON
EGR System, A/F sensor heater, HO2S heater, A/F sensor,
HO2S and TWC Repair Verification Drive Mode

Following conditions are met:

During deceleration fuel cut

Estimated temperature of the zirconia


element inside the HO2S: a bove 4 5 0 ° C
{ 8 4 2 ° F}

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
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malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S loose

Exhaust system leakage

Purge solenoid valve malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage on fuel line from fuel distributor and fuel pump

Clogged or restricted fuel filter

POSSI BLE Pressure regulator malfunction


CAUSE Fuel pump malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

HO2S malfunction

HO2S deterioration

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0139:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?
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VERI FY RELATED REPAI R I N FORM ATI ON
3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the DTC P0443:00 also present?

I N SPECT I N STALLATI ON OF H O2 S
5 Yes Go to the next step.
Inspect if the HO2S is loosely
installed.
No Retighten the HO2S, then go to Step 17.
Is the HO2S installed securely?
(See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST


6 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Visually inspect if there is any gas Step 17.
leakage is found between the
exhaust manifold and HO2S.
No Go to the next step.
Is there gas leakage?

I N SPECT PURGE SOLEN OI D VALVE


7 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 17.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT LON G TERM FUEL TRI M


8 Yes Engine is driven under rich condition:
Access the LONGFT1 PID using the
M-MDS. Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


No Engine is driven under lean condition:
[ M ZR 2 .5 ] .)
Go to Step 11.
Compare the LONGFT1 PID with
recorded FREEZE FRAME DATA

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(Mode 2) at Step 2.

Is the LONGFT1 PID below FREEZE


FRAME DATA (Mode 2)?

I N SPECT FUEL LI N E PRESSURE ( EXCESSI VE


9 FUEL LI N E PRESSURE) Yes Go to the next step.

Switch the ignition to off.


No Go to Step 14.
Inspect the fuel line pressure while
the engine running.

(See FUEL LI N E PRESSURE


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL PUM P


10 Yes Repair or replace the malfunctioning part
Inspect the fuel pump maximum according to the inspection result, then go to
pressure and fuel return pipe for Step 17.
clogging.

(See FUEL PUM P UN I T I N SPECTI ON No Replace the fuel pump unit, then go to Step
[ M ZR 2 .5 ] .) 17.

Is there any malfunction? (See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT FUEL LI N E PRESSURE ( LOW FUEL


11 LI N E PRESSURE) Yes Go to the next step.

Switch the ignition to off.


No Go to Step 14.
Inspect the fuel line pressure while
the engine running.

(See FUEL LI N E PRESSURE


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


12 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from according to the inspection result, then go to
the fuel pump to fuel distributor. Step 17.

Is there any leakage?


No Go to the next step.

I N SPECT FUEL FI LTER


13 Yes Repair or replace the malfunctioning part
Visually inspect the foreign according to the inspection result, then go to
materials or stain inside fuel filter Step 17.
(low-pressure side).

Is there any foreign material or No Replace the fuel pump unit, then go to Step
stain? 17.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

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I N SPECT EN GI N E COM PRESSI ON
14 Yes Perform the engine overhaul for repairs, then
Inspect the engine compression. go to Step 17.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T


15 PASSAGE Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Perform the “ENGINE COOLANT Step 17.
LEAKAGE INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE No Go to the next step.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT H O2 S
16 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected
connectors. (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the HO2S.

(See H EATED OXYGEN SEN SOR No Go to the next step.


( H O2 S) I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


17 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC No Go to the next step.
Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


18 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 9 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit slow response
P0139:00

The PCM monitors the rich (0 .5 5 V ) to lean (0 .3 V ) response time of the


HO2S. The PCM measures the response time when the following conditions
are met. The PCM determines a HO2S response deterioration malfunction
when the measured response time is m or e t h a n 1 2 0 m s for 2 of 3 t im e s.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor,


HO2S and TWC Repair Verification Drive Mode

Following conditions are met:

During deceleration fuel cut

Estimated temperature of the zirconia


element inside the HO2S: a bove 4 5 0 ° C
{ 8 4 2 ° F}

The PCM monitors for a time-out malfunction (when HO2S remains a bove
0 .2 V for longer than a specified period of time during fuel cut control). The
PCM measures the amount of time from when the following conditions are
met until the HO2S output voltage drops be low 0 .2 V . The PCM determines
a HO2S time-out malfunction when the detected time is m or e t h a n 4 sfor 2
of 3 t im e s.
D ETECTI ON M ON I TORI N G CON D I TI ON S
CON D I TI ON
EGR System, A/F sensor heater, HO2S heater, A/F sensor,
HO2S and TWC Repair Verification Drive Mode

Following conditions are met:

During deceleration fuel cut

Estimated temperature of the zirconia


element inside the HO2S: a bove 4 5 0 ° C
{ 8 4 2 ° F}

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
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malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S loose

Exhaust system leakage

Purge solenoid valve malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage on fuel line from fuel distributor and fuel pump

Clogged or restricted fuel filter

POSSI BLE Pressure regulator malfunction


CAUSE Fuel pump malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

HO2S malfunction

HO2S deterioration

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0139:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?
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VERI FY RELATED REPAI R I N FORM ATI ON
3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the DTC P0443:00 also present?

I N SPECT I N STALLATI ON OF H O2 S
5 Yes Go to the next step.
Inspect if the HO2S is loosely
installed.
No Retighten the HO2S, then go to Step 17.
Is the HO2S installed securely?
(See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST


6 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Visually inspect if there is any gas Step 17.
leakage is found between the
exhaust manifold and HO2S.
No Go to the next step.
Is there gas leakage?

I N SPECT PURGE SOLEN OI D VALVE


7 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 17.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT LON G TERM FUEL TRI M


8 Yes Engine is driven under rich condition:
Access the LONGFT1 PID using the
M-MDS. Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


No Engine is driven under lean condition:
[ M ZR 2 .5 ] .)
Go to Step 11.
Compare the LONGFT1 PID with
recorded FREEZE FRAME DATA

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(Mode 2) at Step 2.

Is the LONGFT1 PID below FREEZE


FRAME DATA (Mode 2)?

I N SPECT FUEL LI N E PRESSURE ( EXCESSI VE


9 FUEL LI N E PRESSURE) Yes Go to the next step.

Switch the ignition to off.


No Go to Step 14.
Inspect the fuel line pressure while
the engine running.

(See FUEL LI N E PRESSURE


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL PUM P


10 Yes Repair or replace the malfunctioning part
Inspect the fuel pump maximum according to the inspection result, then go to
pressure and fuel return pipe for Step 17.
clogging.

(See FUEL PUM P UN I T I N SPECTI ON No Replace the fuel pump unit, then go to Step
[ M ZR 2 .5 ] .) 17.

Is there any malfunction? (See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT FUEL LI N E PRESSURE ( LOW FUEL


11 LI N E PRESSURE) Yes Go to the next step.

Switch the ignition to off.


No Go to Step 14.
Inspect the fuel line pressure while
the engine running.

(See FUEL LI N E PRESSURE


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


12 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from according to the inspection result, then go to
the fuel pump to fuel distributor. Step 17.

Is there any leakage?


No Go to the next step.

I N SPECT FUEL FI LTER


13 Yes Repair or replace the malfunctioning part
Visually inspect the foreign according to the inspection result, then go to
materials or stain inside fuel filter Step 17.
(low-pressure side).

Is there any foreign material or No Replace the fuel pump unit, then go to Step
stain? 17.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

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I N SPECT EN GI N E COM PRESSI ON
14 Yes Perform the engine overhaul for repairs, then
Inspect the engine compression. go to Step 17.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T


15 PASSAGE Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Perform the “ENGINE COOLANT Step 17.
LEAKAGE INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE No Go to the next step.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT H O2 S
16 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected
connectors. (See H EATED OXYGEN SEN SOR ( H O2 S)
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the HO2S.

(See H EATED OXYGEN SEN SOR No Go to the next step.


( H O2 S) I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


17 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC No Go to the next step.
Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


18 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

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Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 6 :0 0 [ M ZR 2 .5 ]

DTC
CV solenoid valve control circuit
P0446:00

Monitors the CV solenoid valve circuit for an electrical failure. The test fails when the signal moves
outside the minimum or maximum allowable calibrated parameters for a specified canister vent duty
cycle by the PCM command.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CV solenoid valve connector or terminal malfunction

Short to ground or open circuit in CV solenoid valve power supply circuit

Short to ground in wiring harness between battery positive terminal and CV solenoid
valve terminal A

ENG+B 10 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and CV solenoid valve
POSSI BLE terminal A
CAUSE
Short to ground in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

PCM connector or terminal malfunction

Short to power supply in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

CV solenoid valve malfunction

Open circuit in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC TABLE [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Are any other DTCs present?

I N SPECT CV SOLEN OI D VALVE CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 11.

Disconnect the CV solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT CV SOLEN OI D VALVE POW ER SUPPLY CI RCUI T FOR


5 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

CV solenoid valve connector is disconnected.


No Inspect the ENG+B 10 A fuse.
Measure the voltage between CV solenoid valve
terminal A (wiring harness-side) and body If the fuse is melt:
ground. Repair or replace the
wiring harness for a
Is the voltage B+ ?
possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 11.

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR SH ORT TO


6 GROUN D Yes If the short to ground circuit could be detected:

CV solenoid valve connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between CV solenoid valve
terminal B (wiring harness-side) and body If the short to ground circuit could not be detected:
ground.
Replace the PCM (short to ground in
Is there continuity? PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR SH ORT TO


8 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 11.
CV solenoid valve and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between CV solenoid valve


terminal B (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CV SOLEN OI D VALVE


9 Yes Replace the CV solenoid valve, then go to Step 11.
Inspect the CV solenoid valve.
(See CH ARCOAL CAN I STER, CAN I STER VEN T ( CV)
(See CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
SOLEN OI D VALVE, AI R FI LTER COM PON EN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

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I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
CV solenoid valve and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Switch the ignition to off. circuit, then go to the next step.

Inspect for continuity between CV solenoid valve


terminal B (wiring harness-side) and PCM
terminal 1M (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Perform the Pending Trouble Code Access No Go to the next step.


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 6 :0 0 [ M ZR 2 .5 ]

DTC
CV solenoid valve control circuit
P0446:00

Monitors the CV solenoid valve circuit for an electrical failure. The test fails when the signal moves
outside the minimum or maximum allowable calibrated parameters for a specified canister vent duty
cycle by the PCM command.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CV solenoid valve connector or terminal malfunction

Short to ground or open circuit in CV solenoid valve power supply circuit

Short to ground in wiring harness between battery positive terminal and CV solenoid
valve terminal A

ENG+B 10 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and CV solenoid valve
POSSI BLE terminal A
CAUSE
Short to ground in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

PCM connector or terminal malfunction

Short to power supply in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

CV solenoid valve malfunction

Open circuit in wiring harness between CV solenoid valve terminal B and PCM terminal 1M

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC TABLE [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Are any other DTCs present?

I N SPECT CV SOLEN OI D VALVE CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 11.

Disconnect the CV solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT CV SOLEN OI D VALVE POW ER SUPPLY CI RCUI T FOR


5 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

CV solenoid valve connector is disconnected.


No Inspect the ENG+B 10 A fuse.
Measure the voltage between CV solenoid valve
terminal A (wiring harness-side) and body If the fuse is melt:
ground. Repair or replace the
wiring harness for a
Is the voltage B+ ?
possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 11.

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR SH ORT TO


6 GROUN D Yes If the short to ground circuit could be detected:

CV solenoid valve connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between CV solenoid valve
terminal B (wiring harness-side) and body If the short to ground circuit could not be detected:
ground.
Replace the PCM (short to ground in
Is there continuity? PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR SH ORT TO


8 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 11.
CV solenoid valve and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between CV solenoid valve


terminal B (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CV SOLEN OI D VALVE


9 Yes Replace the CV solenoid valve, then go to Step 11.
Inspect the CV solenoid valve.
(See CH ARCOAL CAN I STER, CAN I STER VEN T ( CV)
(See CH ARCOAL CAN I STER, CAN I STER VEN T ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
SOLEN OI D VALVE, AI R FI LTER COM PON EN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

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I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT CV SOLEN OI D VALVE CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
CV solenoid valve and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Switch the ignition to off. circuit, then go to the next step.

Inspect for continuity between CV solenoid valve


terminal B (wiring harness-side) and PCM
terminal 1M (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Perform the Pending Trouble Code Access No Go to the next step.


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 1 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor range/performance problem
P0451:00

N OTE:

DTC P0451:00 is set for a fuel tank pressure sensor range (offset) concern.

The fuel tank pressure sensor output is offset by +/− 424 Pa {43.2
k gf/ m 2 , 0 .0 6 1 5 psi} or m or e .

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is an intermittent monitor (CCM).


CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

POSSI BLE PCM connector or terminal malfunction


CAUSE
Fuel tank pressure sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

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VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K PRESSURE SEN SOR


4 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 8.
Switch the ignition to off.

Disconnect the fuel tank No Go to the next step.


pressure sensor connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to Step 8.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR


6 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure to Step 8.
sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K PRESSURE 2 .5 ] .)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)
No Go to the next step.
Is there malfunction?

I N SPECT PCM CON D I TI ON


7 Yes Repair or replace the malfunctioning parts
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Visually inspect the PCM for according to the inspection results, then go to the
the following: next step.

Pushed out
pins No Go to the next step.

Corrosion

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 1 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor range/performance problem
P0451:00

N OTE:

DTC P0451:00 is set for a fuel tank pressure sensor range (offset) concern.

The fuel tank pressure sensor output is offset by +/− 424 Pa {43.2
k gf/ m 2 , 0 .0 6 1 5 psi} or m or e .

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is an intermittent monitor (CCM).


CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

POSSI BLE PCM connector or terminal malfunction


CAUSE
Fuel tank pressure sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

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VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K PRESSURE SEN SOR


4 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 8.
Switch the ignition to off.

Disconnect the fuel tank No Go to the next step.


pressure sensor connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to Step 8.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR


6 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure to Step 8.
sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K PRESSURE 2 .5 ] .)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)
No Go to the next step.
Is there malfunction?

I N SPECT PCM CON D I TI ON


7 Yes Repair or replace the malfunctioning parts
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Visually inspect the PCM for according to the inspection results, then go to the
the following: next step.

Pushed out
pins No Go to the next step.

Corrosion

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 2 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor low input
P0452:00

The PCM monitors the EVAP control system fuel tank pressure sensor input signal to the PCM.
The test fails when the signal average drops below a minimum allowable calibrated parameter.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
D ETECTI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
CON D I TI ON
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

Short to ground in wiring harness between the following terminals:

Fuel tank pressure sensor terminal C—PCM terminal 1AH

Fuel tank pressure sensor terminal A—PCM terminal 1AD

PCM connector or terminal malfunction


POSSI BLE
Short circuit in fuel tank pressure sensor signal circuit and ground circuit each other
CAUSE
Open circuit in wiring harness between the following terminals:

Fuel tank pressure sensor terminal C—PCM terminal 1AH

Fuel tank pressure sensor terminal A—PCM terminal 1AD

Fuel tank pressure sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector, then
go to Step 9.
Switch the ignition to off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Is there any malfunction?

VERI FY FUEL TAN K PRESSURE SEN SOR SI GN AL


4 CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

Fuel tank pressure sensor connector is Repair or replace the wiring harness
disconnected. for a possible short to ground.

Inspect for continuity between the following If the short to ground circuit could not be detected:
terminals (wiring harness-side) and body
Replace the PCM (short to ground in
ground:
PCM internal circuit).
Fuel tank pressure sensor
(See PCM REM OVAL/ I N STALLATI ON
terminal C—PCM terminal
[ M ZR 2 .5 ] .)
1AH
Go to Step 9.
Fuel tank pressure sensor
terminal A—PCM terminal
1AD No Go to the next step.
Is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL AN D


6 GROUN D CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 9.
Fuel tank pressure sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between fuel tank
pressure sensor terminals C and B (wiring
harness-side).

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


7 OPEN CI RCUI T Yes Go to the next step.

Verify that the fuel tank pressure sensor and


PCM connectors are disconnected. No Repair or the replace the wiring harness for a possible
open circuit, then go to Step 9.
Inspect for continuity between the following
terminals (wiring harness-side):

Fuel tank pressure sensor


terminal C—PCM terminal
1AH

Fuel tank pressure sensor


terminal A—PCM terminal
1AD

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR


8 Yes Replace the evaporative hose component, then go to
Inspect the fuel tank pressure sensor. the next step.

(See FUEL TAN K PRESSURE SEN SOR (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 2 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor low input
P0452:00

The PCM monitors the EVAP control system fuel tank pressure sensor input signal to the PCM.
The test fails when the signal average drops below a minimum allowable calibrated parameter.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
D ETECTI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
CON D I TI ON
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

Short to ground in wiring harness between the following terminals:

Fuel tank pressure sensor terminal C—PCM terminal 1AH

Fuel tank pressure sensor terminal A—PCM terminal 1AD

PCM connector or terminal malfunction


POSSI BLE
Short circuit in fuel tank pressure sensor signal circuit and ground circuit each other
CAUSE
Open circuit in wiring harness between the following terminals:

Fuel tank pressure sensor terminal C—PCM terminal 1AH

Fuel tank pressure sensor terminal A—PCM terminal 1AD

Fuel tank pressure sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector, then
go to Step 9.
Switch the ignition to off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Is there any malfunction?

VERI FY FUEL TAN K PRESSURE SEN SOR SI GN AL


4 CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

Fuel tank pressure sensor connector is Repair or replace the wiring harness
disconnected. for a possible short to ground.

Inspect for continuity between the following If the short to ground circuit could not be detected:
terminals (wiring harness-side) and body
Replace the PCM (short to ground in
ground:
PCM internal circuit).
Fuel tank pressure sensor
(See PCM REM OVAL/ I N STALLATI ON
terminal C—PCM terminal
[ M ZR 2 .5 ] .)
1AH
Go to Step 9.
Fuel tank pressure sensor
terminal A—PCM terminal
1AD No Go to the next step.
Is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR SI GN AL AN D


6 GROUN D CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 9.
Fuel tank pressure sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between fuel tank
pressure sensor terminals C and B (wiring
harness-side).

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


7 OPEN CI RCUI T Yes Go to the next step.

Verify that the fuel tank pressure sensor and


PCM connectors are disconnected. No Repair or the replace the wiring harness for a possible
open circuit, then go to Step 9.
Inspect for continuity between the following
terminals (wiring harness-side):

Fuel tank pressure sensor


terminal C—PCM terminal
1AH

Fuel tank pressure sensor


terminal A—PCM terminal
1AD

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR


8 Yes Replace the evaporative hose component, then go to
Inspect the fuel tank pressure sensor. the next step.

(See FUEL TAN K PRESSURE SEN SOR (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

cardiagn.com
VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 3 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor high input
P0453:00

The PCM monitors the EVAP control system fuel tank pressure sensor input signal to the PCM.
The test fails when the signal average jumps above a minimum allowable calibrated
parameter.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in fuel tank pressure sensor power circuit and signal circuit each other

Short to power supply in wiring harness between fuel tank pressure sensor terminal A and
PCM terminal 1AD
POSSI BLE
CAUSE Short to power supply in wiring harness between fuel tank pressure sensor terminal C and
PCM terminal 1AH

Fuel tank pressure sensor malfunction

Open circuit in wiring harness between fuel tank pressure sensor terminal B and PCM terminal
1AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 9.
Switch the ignition to off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR POW ER SUPPLY


5 CI RCUI T AN D SI GN AL CI RCUI T FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Fuel tank pressure sensor and PCM connectors
are disconnected.
No Go to the next step.
Inspect for continuity between fuel tank
pressure sensor terminal C and A (wiring
harness-side).

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


6 SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
Fuel tank pressure sensor and PCM connectors
are disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following


terminals and body ground:

Fuel tank pressure sensor


terminal C (wiring harness-
side)

Fuel tank pressure sensor


terminal A (wiring harness-
side)

Is there any voltage?

I N SPECT FUEL TAN K PRESSURE SEN SOR


7 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure sensor. to Step 9.

(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
[ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


8 OPEN CI RCUI T Yes Go to the next step.

Fuel tank pressure sensor and PCM connectors


are disconnected. No Repair or replace the wiring harness for a possible
open circuit, then go to the next step.
Switch the ignition to off.

Inspect for continuity between the following


terminals:

Fuel tank pressure sensor


terminal B (wiring harness-
side) and PCM terminal 1AR

Is there continuity?

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 3 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor high input
P0453:00

The PCM monitors the EVAP control system fuel tank pressure sensor input signal to the PCM.
The test fails when the signal average jumps above a minimum allowable calibrated
parameter.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in fuel tank pressure sensor power circuit and signal circuit each other

Short to power supply in wiring harness between fuel tank pressure sensor terminal A and
PCM terminal 1AD
POSSI BLE
CAUSE Short to power supply in wiring harness between fuel tank pressure sensor terminal C and
PCM terminal 1AH

Fuel tank pressure sensor malfunction

Open circuit in wiring harness between fuel tank pressure sensor terminal B and PCM terminal
1AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 9.
Switch the ignition to off.

Disconnect the fuel tank pressure sensor No Go to the next step.


connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FUEL TAN K PRESSURE SEN SOR POW ER SUPPLY


5 CI RCUI T AN D SI GN AL CI RCUI T FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Fuel tank pressure sensor and PCM connectors
are disconnected.
No Go to the next step.
Inspect for continuity between fuel tank
pressure sensor terminal C and A (wiring
harness-side).

Is there continuity?

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


6 SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
Fuel tank pressure sensor and PCM connectors
are disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following


terminals and body ground:

Fuel tank pressure sensor


terminal C (wiring harness-
side)

Fuel tank pressure sensor


terminal A (wiring harness-
side)

Is there any voltage?

I N SPECT FUEL TAN K PRESSURE SEN SOR


7 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure sensor. to Step 9.

(See FUEL TAN K PRESSURE SEN SOR I N SPECTI ON (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
[ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT FUEL TAN K PRESSURE SEN SOR CI RCUI T FOR


8 OPEN CI RCUI T Yes Go to the next step.

Fuel tank pressure sensor and PCM connectors


are disconnected. No Repair or replace the wiring harness for a possible
open circuit, then go to the next step.
Switch the ignition to off.

Inspect for continuity between the following


terminals:

Fuel tank pressure sensor


terminal B (wiring harness-
side) and PCM terminal 1AR

Is there continuity?

cardiagn.com
VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 4 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor intermittent
P0454:00

The fuel tank pressure changes m or e t h a n 3 5 6 m m { 1 4 .0 in } of water in


0 .1 s.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
D ETECTI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor malfunction

POSSI BLE Intermittent open or short in the fuel tank pressure sensor
CAUSE or the fuel tank pressure sensor signal

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K PRESSURE SEN SOR


4 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure to the next step.
sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K PRESSURE 2 .5 ] .)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)
No Intermittent concern exists.
Is there any malfunction?
Go to the “INTERMITTENT
CONCERN TROUBLESHOOTING”
procedure.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

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(See AFTER REPAI R
No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 4 :0 0 [ M ZR 2 .5 ]

DTC
Fuel tank pressure sensor intermittent
P0454:00

The fuel tank pressure changes m or e t h a n 3 5 6 m m { 1 4 .0 in } of water in


0 .1 s.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
D ETECTI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel tank pressure sensor malfunction

POSSI BLE Intermittent open or short in the fuel tank pressure sensor
CAUSE or the fuel tank pressure sensor signal

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K PRESSURE SEN SOR


4 Yes Replace the evaporative hose component, then go
Inspect the fuel tank pressure to the next step.
sensor.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K PRESSURE 2 .5 ] .)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)
No Intermittent concern exists.
Is there any malfunction?
Go to the “INTERMITTENT
CONCERN TROUBLESHOOTING”
procedure.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

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(See AFTER REPAI R
No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 7 :0 0 [ M ZR 2 .5 ]

DTC
EVAP system leak detected (fuel cap loose/off)
P0457:00

P0457:00 indicates that the initial vacuum could not be achieved after a
refueling event and the purge vapor flow is excessive (gross leak).

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

A check cap light will be illuminated after a malfunction has been detected
on one driving cycle. The check cap light will be extinguished after the
D ETECTI ON monitor has run without a malfunction (same or subsequent drive cycle).
CON D I TI ON
The MIL will be illuminated after a malfunction has been detected on three
consecutive driving cycles. The MIL will be extinguished after three
consecutive driving cycles where the monitor was run without a malfunction.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Missing or loose fuel filler cap


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

cardiagn.com
VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

N OTE:

If the DTC P0455:00 is present,


diagnose the DTC P0455:00 first.

I N SPECT FUEL FI LLER CAP FOR M I SSI N G OR


4 LOOSEN ESS Yes Repair or replace the fuel filler cap, then go to
the next step.
Visually inspect the fuel filler cap
for missing or looseness.
No Go to the next step.
Is there any malfunction?

EVAP SYSTEM LEAK I N SPECTI ON


5 Yes Go to the next step.
Perform the EVAP system leak
Inspection.
No Leakage still exists.
(See EN GI N E CON TROL SYSTEM
Perform the DTC P0455:00
OPERATI ON I N SPECTI ON [ M ZR
inspection.
2 .5 ] .)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 ,
Is the test result normal?
P0 4 5 6 :0 0 [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 06 (EVAP
System Repair Verification Drive
Mode). No Go to the next step.

cardiagn.com
(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 5 7 :0 0 [ M ZR 2 .5 ]

DTC
EVAP system leak detected (fuel cap loose/off)
P0457:00

P0457:00 indicates that the initial vacuum could not be achieved after a
refueling event and the purge vapor flow is excessive (gross leak).

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

A check cap light will be illuminated after a malfunction has been detected
on one driving cycle. The check cap light will be extinguished after the
D ETECTI ON monitor has run without a malfunction (same or subsequent drive cycle).
CON D I TI ON
The MIL will be illuminated after a malfunction has been detected on three
consecutive driving cycles. The MIL will be extinguished after three
consecutive driving cycles where the monitor was run without a malfunction.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Missing or loose fuel filler cap


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

cardiagn.com
VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

N OTE:

If the DTC P0455:00 is present,


diagnose the DTC P0455:00 first.

I N SPECT FUEL FI LLER CAP FOR M I SSI N G OR


4 LOOSEN ESS Yes Repair or replace the fuel filler cap, then go to
the next step.
Visually inspect the fuel filler cap
for missing or looseness.
No Go to the next step.
Is there any malfunction?

EVAP SYSTEM LEAK I N SPECTI ON


5 Yes Go to the next step.
Perform the EVAP system leak
Inspection.
No Leakage still exists.
(See EN GI N E CON TROL SYSTEM
Perform the DTC P0455:00
OPERATI ON I N SPECTI ON [ M ZR
inspection.
2 .5 ] .)
(See D TC P0 4 4 2 :0 0 , P0 4 5 5 :0 0 ,
Is the test result normal?
P0 4 5 6 :0 0 [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 06 (EVAP
System Repair Verification Drive
Mode). No Go to the next step.

cardiagn.com
(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 0 :0 0 [ M ZR 2 .5 ]

DTC
Fuel level sensor circuit malfunction
P0460:00

The PCM monitors the fuel level input communications network message for
a concern. The test fails when the PCM determines that the value of the fuel
level input signal is stuck. The PCM calculates the amount of fuel used during
operation. If the fuel level input signal does not change or does not
correspond with the calculated fuel usage, the DTC is set.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Instrument cluster malfunction

Incorrectly installed fuel gauge

POSSI BLE Fuel level input signal circuit malfunction


CAUSE
Amount of fuel is empty or overfilled

Fuel gauge sender unit malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
cardiagn.com
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

VERI FY STORED D TC I N I N STRUM EN T


4 CLUSTER Yes Go to the appropriate DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ I N STRUM EN T CLUSTER] .)


to ON (engine off).

Perform the instrument cluster No Go to the next step.


DTC inspection.

(See D TC I N SPECTI ON
[ I N STRUM EN T CLUSTER] .)

Are any DTCs present?

I N SPECT AM OUN T OF FUEL


5 Yes Go to the next step.
Visually inspect the amount of
fuel.
No Do the amount of the fuel to a proper level, then
Is the amount of fuel normal? go to Step 7.

I N SPECT FUEL GAUGE SEN D ER UN I T


6 Yes Replace the fuel gauge sender unit, then go to the
Inspect the fuel gauge sender next step.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

cardiagn.com
Make sure to reconnect all If the malfunction recurs, replace
disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 0 :0 0 [ M ZR 2 .5 ]

DTC
Fuel level sensor circuit malfunction
P0460:00

The PCM monitors the fuel level input communications network message for
a concern. The test fails when the PCM determines that the value of the fuel
level input signal is stuck. The PCM calculates the amount of fuel used during
operation. If the fuel level input signal does not change or does not
correspond with the calculated fuel usage, the DTC is set.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Instrument cluster malfunction

Incorrectly installed fuel gauge

POSSI BLE Fuel level input signal circuit malfunction


CAUSE
Amount of fuel is empty or overfilled

Fuel gauge sender unit malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
cardiagn.com
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

VERI FY STORED D TC I N I N STRUM EN T


4 CLUSTER Yes Go to the appropriate DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ I N STRUM EN T CLUSTER] .)


to ON (engine off).

Perform the instrument cluster No Go to the next step.


DTC inspection.

(See D TC I N SPECTI ON
[ I N STRUM EN T CLUSTER] .)

Are any DTCs present?

I N SPECT AM OUN T OF FUEL


5 Yes Go to the next step.
Visually inspect the amount of
fuel.
No Do the amount of the fuel to a proper level, then
Is the amount of fuel normal? go to Step 7.

I N SPECT FUEL GAUGE SEN D ER UN I T


6 Yes Replace the fuel gauge sender unit, then go to the
Inspect the fuel gauge sender next step.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

cardiagn.com
Make sure to reconnect all If the malfunction recurs, replace
disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 1 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit range/performance problem
P0461:00

The PCM monitors the fuel tank level difference before and after the PCM-
calculated fuel consumption has reached m or e t h a n 2 5 L { 6 .6 US ga l, 5 .5
I m p ga l} . If the difference is le ss t h a n 5 % , the PCM determines that
there is a fuel gauge sender unit circuit range/performance problem.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Drive the vehicle under the


FREEZE FRAME DATA (Mode
2) condition.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ]
No DTC troubleshooting completed.

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.)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 1 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit range/performance problem
P0461:00

The PCM monitors the fuel tank level difference before and after the PCM-
calculated fuel consumption has reached m or e t h a n 2 5 L { 6 .6 US ga l, 5 .5
I m p ga l} . If the difference is le ss t h a n 5 % , the PCM determines that
there is a fuel gauge sender unit circuit range/performance problem.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it No Go to the next step.


up completely.

Drive the vehicle under the


FREEZE FRAME DATA (Mode
2) condition.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ]
No DTC troubleshooting completed.

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.)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 2 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit low input
P0462:00

The PCM monitors the fuel level signal and fuel gauge sender unit output
voltage from the instrument cluster. If the PCM detects a fuel level or fuel
gauge sender unit output voltage that is too low, the PCM determines that
the fuel gauge sender unit circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 2 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit low input
P0462:00

The PCM monitors the fuel level signal and fuel gauge sender unit output
voltage from the instrument cluster. If the PCM detects a fuel level or fuel
gauge sender unit output voltage that is too low, the PCM determines that
the fuel gauge sender unit circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 3 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit high input
P0463:00

The PCM monitors the fuel level signal and fuel gauge sender unit output
voltage from the instrument cluster. If the PCM detects a fuel level or fuel
gauge sender unit output voltage that is too high, the PCM determines that
the fuel gauge sender unit circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 6 3 :0 0 [ M ZR 2 .5 ]

DTC
Fuel gauge sender unit circuit high input
P0463:00

The PCM monitors the fuel level signal and fuel gauge sender unit output
voltage from the instrument cluster. If the PCM detects a fuel level or fuel
gauge sender unit output voltage that is too high, the PCM determines that
the fuel gauge sender unit circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Fuel gauge sender unit malfunction


POSSI BLE
Instrument cluster malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

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Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUEL GAUGE SEN D ER UN I T


3 Yes Replace the fuel gauge sender unit, then go to
Inspect the fuel gauge sender Step 5.
unit.
(See FUEL GAUGE SEN D ER UN I T
(See FUEL GAUGE SEN D ER REM OVAL/ I N STALLATI ON .)
UN I T I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

I N SPECT I N STRUM EN T CLUSTER


4 Yes Replace the instrument cluster, then go to the next
Inspect the instrument step.
cluster.
(See I N STRUM EN T CLUSTER
(See I N STRUM EN T CLUSTER REM OVAL/ I N STALLATI ON .)
I N SPECTI ON .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 A:0 0 [ M ZR 2 .5 ]

DTC
Cold start idle air control system performance problem
P050A:00

The actual idle speed is lower than expected by specified for 8 .4 s when the
target idle speed correction value for cold start is a bove 0 r pm .

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P050A:00.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (cold start emission reduction strategy


D ETECTI ON
monitoring).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Air suction in intake air system

POSSI BLE Drive-by-wire control system malfunction


CAUSE
Throttle valve stuck or blockage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the P050A:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).
cardiagn.com
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT I N TAKE AI R SYSTEM FOR AI R


4 SUCTI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go to Step
Start the engine. 7.

Inspect for air leakage between


MAF sensor and intake manifold. No Go to the next step.

N OTE:

Engine speed may change when


rust penetrating agent is sprayed
on the air suction area.

Is there any leakage?

I N SPECT D RI VE- BY- W I RE CON TROL SYSTEM


5 OPERATI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go to Step
Perform the Drive-by-wire Control 7.
System Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT TH ROTTLE VALVE


6 Yes Go to the next step.
Switch the ignition to off.

Remove the throttle valve with No Clean or replace the throttle valve and retest,
connector connected. then go to the next step.

Access the ETC_DSD PID using (See I N TAKE- AI R SYSTEM


the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

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Move the throttle valve using the
ETC_DSD PID simulation function.

Does the throttle valve move


smoothly?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 A:0 0 [ M ZR 2 .5 ]

DTC
Cold start idle air control system performance problem
P050A:00

The actual idle speed is lower than expected by specified for 8 .4 s when the
target idle speed correction value for cold start is a bove 0 r pm .

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P050A:00.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (cold start emission reduction strategy


D ETECTI ON
monitoring).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Air suction in intake air system

POSSI BLE Drive-by-wire control system malfunction


CAUSE
Throttle valve stuck or blockage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the P050A:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).
cardiagn.com
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT I N TAKE AI R SYSTEM FOR AI R


4 SUCTI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go to Step
Start the engine. 7.

Inspect for air leakage between


MAF sensor and intake manifold. No Go to the next step.

N OTE:

Engine speed may change when


rust penetrating agent is sprayed
on the air suction area.

Is there any leakage?

I N SPECT D RI VE- BY- W I RE CON TROL SYSTEM


5 OPERATI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go to Step
Perform the Drive-by-wire Control 7.
System Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT TH ROTTLE VALVE


6 Yes Go to the next step.
Switch the ignition to off.

Remove the throttle valve with No Clean or replace the throttle valve and retest,
connector connected. then go to the next step.

Access the ETC_DSD PID using (See I N TAKE- AI R SYSTEM


the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

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Move the throttle valve using the
ETC_DSD PID simulation function.

Does the throttle valve move


smoothly?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 B:0 0 [ M ZR 2 .5 ]

DTC
Cold start ignition timing performance problem
P050B:00

The PCM monitors actual ignition timing using the CKP sensor while
electronic spark advance control fast idle correction operating. If the ignition
timing is out of specified range, the PCM determines that the ignition timing
at cold condition has performance problem.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (cold start emission reduction strategy


monitoring).
D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Damaged or chipped CKP sensor pulse wheel

CKP sensor malfunction


POSSI BLE
Damaged or chipped CMP sensor pulse wheel
CAUSE
CMP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE


1 FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the P050B:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).

cardiagn.com
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT CKP SEN SOR AN D PULSE W H EEL


4 Yes Repair or replace the malfunctioning part according
Visually inspect the CKP to the inspection results, then go to Step 8.
sensor and pulse wheel.

Is there any damage or chip No Go to the next step.


on the CKP sensor and pulse
wheel?

I N SPECT CKP SEN SOR


5 Yes Replace the CKP sensor, then go to Step 8.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
(See CRAN KSH AFT POSI TI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( CKP) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT CM P SEN SOR AN D PULSE W H EEL


6 Yes Repair or replace the malfunctioning part according
Visually inspect the CMP to the inspection results, then go to Step 8.
sensor and pulse wheel.

Is there any damage or chip No Go to the next step.


on the CMP sensor and pulse
wheel?

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to the next step.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( CM P) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs, replace

cardiagn.com
memory using the M-MDS. the PCM.

(See AFTER REPAI R (See PCM REM OVAL/ I N STALLATI ON


PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Start the engine and warm it Go to the next step.


up completely.

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 B:0 0 [ M ZR 2 .5 ]

DTC
Cold start ignition timing performance problem
P050B:00

The PCM monitors actual ignition timing using the CKP sensor while
electronic spark advance control fast idle correction operating. If the ignition
timing is out of specified range, the PCM determines that the ignition timing
at cold condition has performance problem.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (cold start emission reduction strategy


monitoring).
D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Damaged or chipped CKP sensor pulse wheel

CKP sensor malfunction


POSSI BLE
Damaged or chipped CMP sensor pulse wheel
CAUSE
CMP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE


1 FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the P050B:00 on FREEZE


No Go to troubleshooting procedures for DTC on
FRAME DATA (Mode 2)?
FREEZE FRAME DATA (Mode 2).

cardiagn.com
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT CKP SEN SOR AN D PULSE W H EEL


4 Yes Repair or replace the malfunctioning part according
Visually inspect the CKP to the inspection results, then go to Step 8.
sensor and pulse wheel.

Is there any damage or chip No Go to the next step.


on the CKP sensor and pulse
wheel?

I N SPECT CKP SEN SOR


5 Yes Replace the CKP sensor, then go to Step 8.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
(See CRAN KSH AFT POSI TI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( CKP) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT CM P SEN SOR AN D PULSE W H EEL


6 Yes Repair or replace the malfunctioning part according
Visually inspect the CMP to the inspection results, then go to Step 8.
sensor and pulse wheel.

Is there any damage or chip No Go to the next step.


on the CMP sensor and pulse
wheel?

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to the next step.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( CM P) SEN SOR I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs, replace

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memory using the M-MDS. the PCM.

(See AFTER REPAI R (See PCM REM OVAL/ I N STALLATI ON


PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Start the engine and warm it Go to the next step.


up completely.

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 5 0 :0 0 [ M ZR 2 .5 ]

DTC
PSP switch circuit problem
P0550:00

The PCM monitors the PSP switch signal, if the input voltage is low voltage (switch
stays on) for 1 m in when the VSS is a bove 6 0 k m / h { 3 7 m ph } and the ECT is
a bove 6 0 ° C { 1 4 0 ° F} , the PCM determines that the PSP switch circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two
CON D I TI ON
consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PSP switch connector or terminal malfunction

Short to ground in wiring harness between PSP switch terminal A and PCM terminal
2T
POSSI BLE
CAUSE PCM connector or terminal malfunction

PSP switch malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information
available?
No Go to the next step.

I N SPECT PSP SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 7.

Disconnect the PSP switch connector.

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No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PSP SW I TCH SI GN AL CI RCUI T FOR


4 SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

PSP switch connector is disconnected. Repair or replace the wiring


harness for a possible short to
Inspect for continuity between PSP ground.
switch terminal A (wiring harness-
side) and body ground. If the short to ground circuit could not be
detected:
Is there continuity?
Replace the PCM (short to
ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 7.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT PSP SW I TCH


6 Yes Replace the PSP switch, then go to the next step.
Inspect the PSP switch.

(See POW ER STEERI N G PRESSURE No Go to the next step.


( PSP) SW I TCH I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs, replace
the PCM.
Start the engine and warm it up
completely. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the PCM memory 2 .5 ] .)
using the M-MDS.
Go to the next step.
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .)
No Go to the next step.
Drive the vehicle a bove 6 0 k m / h
{ 3 7 m ph } for 1 m in .

Verify that the ECT PID is a bove 6 0

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° C { 1 4 0 ° F} using the M-MDS.

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 5 0 :0 0 [ M ZR 2 .5 ]

DTC
PSP switch circuit problem
P0550:00

The PCM monitors the PSP switch signal, if the input voltage is low voltage (switch
stays on) for 1 m in when the VSS is a bove 6 0 k m / h { 3 7 m ph } and the ECT is
a bove 6 0 ° C { 1 4 0 ° F} , the PCM determines that the PSP switch circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two
CON D I TI ON
consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PSP switch connector or terminal malfunction

Short to ground in wiring harness between PSP switch terminal A and PCM terminal
2T
POSSI BLE
CAUSE PCM connector or terminal malfunction

PSP switch malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information
available?
No Go to the next step.

I N SPECT PSP SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 7.

Disconnect the PSP switch connector.

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No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PSP SW I TCH SI GN AL CI RCUI T FOR


4 SH ORT TO GROUN D Yes If the short to ground circuit could be detected:

PSP switch connector is disconnected. Repair or replace the wiring


harness for a possible short to
Inspect for continuity between PSP ground.
switch terminal A (wiring harness-
side) and body ground. If the short to ground circuit could not be
detected:
Is there continuity?
Replace the PCM (short to
ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 7.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT PSP SW I TCH


6 Yes Replace the PSP switch, then go to the next step.
Inspect the PSP switch.

(See POW ER STEERI N G PRESSURE No Go to the next step.


( PSP) SW I TCH I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs, replace
the PCM.
Start the engine and warm it up
completely. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the PCM memory 2 .5 ] .)
using the M-MDS.
Go to the next step.
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .)
No Go to the next step.
Drive the vehicle a bove 6 0 k m / h
{ 3 7 m ph } for 1 m in .

Verify that the ECT PID is a bove 6 0

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° C { 1 4 0 ° F} using the M-MDS.

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 B:0 0 [ M ZR 2 .5 ]

DTC P060B:00 Internal control module A/D processing performance problem

Indicates that an error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM connector or terminal malfunction


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

(See D TC TABLE [ M ZR 2 .5 ] .)
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Switch the ignition to off, then
to ON (engine off).

Verify pending and stored DTCs No Go to the next step.


using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 6.

Disconnect the PCM connector.


No Connect the PCM connector and verify that the
Inspect for poor connection connector seat correctly, then go to the next
(such as damaged/pulled-out step.
pins, corrosion).

Is there any malfunction?

I N SPECT FOR REFEREN CE VOLTAGE


5 CON CERN S Yes Replace the PCM, then go to the next step.

Inspect the PCM wiring harness (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
for damage.

Verify the correct operation of No Go to the next step.


the sensors using ETCREF, VREF
and related circuits.

Is a concern present?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs,


disconnected connectors. replace the PCM.

Clear the DTC from the PCM (See PCM


memory using the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) Go to the next step.

Perform the KOEO or KOER self


test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 B:0 0 [ M ZR 2 .5 ]

DTC P060B:00 Internal control module A/D processing performance problem

Indicates that an error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM connector or terminal malfunction


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

(See D TC TABLE [ M ZR 2 .5 ] .)
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Switch the ignition to off, then
to ON (engine off).

Verify pending and stored DTCs No Go to the next step.


using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 6.

Disconnect the PCM connector.


No Connect the PCM connector and verify that the
Inspect for poor connection connector seat correctly, then go to the next
(such as damaged/pulled-out step.
pins, corrosion).

Is there any malfunction?

I N SPECT FOR REFEREN CE VOLTAGE


5 CON CERN S Yes Replace the PCM, then go to the next step.

Inspect the PCM wiring harness (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
for damage.

Verify the correct operation of No Go to the next step.


the sensors using ETCREF, VREF
and related circuits.

Is a concern present?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs,


disconnected connectors. replace the PCM.

Clear the DTC from the PCM (See PCM


memory using the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) Go to the next step.

Perform the KOEO or KOER self


test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 B:0 0 [ M ZR 2 .5 ]

DTC P061B:00 Internal control module torque calculation performance problem

Indicates that a calculation error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

N OTE:

This DTC is an informational DTC and may be set in combination with a


POSSI BLE number of other DTCs which are causing the FMEM. Diagnose other DTCs
CAUSE first.

PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

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Is any related repair
No Go to the next step.
information available?

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Connect the PCM connector and verify that the
connector seat correctly, then go to the next step.
Inspect for poor connection
(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 B:0 0 [ M ZR 2 .5 ]

DTC P061B:00 Internal control module torque calculation performance problem

Indicates that a calculation error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

N OTE:

This DTC is an informational DTC and may be set in combination with a


POSSI BLE number of other DTCs which are causing the FMEM. Diagnose other DTCs
CAUSE first.

PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

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Is any related repair
No Go to the next step.
information available?

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Connect the PCM connector and verify that the
connector seat correctly, then go to the next step.
Inspect for poor connection
(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 F:0 0 [ M ZR 2 .5 ]

DTC P061F:00 Internal control module throttle valve actuator controller performance problem

Indicates that a calculation error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in PCM memory.

N OTE:

This DTC is an informational DTC and may be set in combination with a


POSSI BLE number of other DTCs which are causing the FMEM. Diagnose other DTCs
CAUSE first.

PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


2 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).
No Go to the next step.
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Verify pending and stored DTCs
using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM connector.


No Connect the PCM connector and verify that the
Inspect for poor connection connector seat correctly, then go to the next
(such as damaged/pulled-out step.
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R PROCED URE


[ M ZR 2 .5 ] .)

Perform the KOEO or KOER self


test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 F:0 0 [ M ZR 2 .5 ]

DTC P061F:00 Internal control module throttle valve actuator controller performance problem

Indicates that a calculation error occurred in the PCM.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in PCM memory.

N OTE:

This DTC is an informational DTC and may be set in combination with a


POSSI BLE number of other DTCs which are causing the FMEM. Diagnose other DTCs
CAUSE first.

PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


2 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).
No Go to the next step.
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Verify pending and stored DTCs
using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PCM CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM connector.


No Connect the PCM connector and verify that the
Inspect for poor connection connector seat correctly, then go to the next
(such as damaged/pulled-out step.
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Make sure to reconnect all (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)


disconnected connectors.

Clear the DTC from the PCM No Go to the next step.


memory using the M-MDS.

(See AFTER REPAI R PROCED URE


[ M ZR 2 .5 ] .)

Perform the KOEO or KOER self


test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 D :0 0 [ M ZR 2 .5 ]

DTC
Internal control module A/F sensor processor performance problem
P064D:00

The A/F sensor IC integrated in PCM converts to voltage value for fuel
control and for diagnosis based on the A/F sensor signal current and sends to
CPU (integrated in PCM). The CPU switches the voltage value for the fuel
control and for the diagnosis in the fuel control once during one drive cycle,
and compares the voltage values. If the difference of compared value is
below threshold, the PCM determines that the signal circuit between CPU and
A/F sensor control IC has malfunction.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC
Repair Verification Drive Mode

Following conditions are met:


D ETECTI ON
CON D I TI ON Engine is running or ignition switch is ON

A/F sensor signal voltage is 1 .2 V —battery voltage−1.2 V


(PCM terminals 2Z, 2AC, 2AD)

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE PCM internal malfunction (between CPU and A/F sensor control IC
CAUSE communication line)

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
cardiagn.com
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


3 Yes Replace the PCM, then go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No Go to the next step.
[ M ZR 2 .5 ] .)

Perform the Drive Mode 03 (EGR


System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC
Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 4 D :0 0 [ M ZR 2 .5 ]

DTC
Internal control module A/F sensor processor performance problem
P064D:00

The A/F sensor IC integrated in PCM converts to voltage value for fuel
control and for diagnosis based on the A/F sensor signal current and sends to
CPU (integrated in PCM). The CPU switches the voltage value for the fuel
control and for the diagnosis in the fuel control once during one drive cycle,
and compares the voltage values. If the difference of compared value is
below threshold, the PCM determines that the signal circuit between CPU and
A/F sensor control IC has malfunction.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC
Repair Verification Drive Mode

Following conditions are met:


D ETECTI ON
CON D I TI ON Engine is running or ignition switch is ON

A/F sensor signal voltage is 1 .2 V —battery voltage−1.2 V


(PCM terminals 2Z, 2AC, 2AD)

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

POSSI BLE PCM internal malfunction (between CPU and A/F sensor control IC
CAUSE communication line)

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
cardiagn.com
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


3 Yes Replace the PCM, then go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No Go to the next step.
[ M ZR 2 .5 ] .)

Perform the Drive Mode 03 (EGR


System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC
Repair Verification Drive Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 5 :0 0 [ M ZR 2 .5 ]

DTC
Main relay control circuit open
P0685:00

This DTC sets when the ignition switch position run circuit indicates the key
is in the off, ACC, or LOCK position, and the amount of time the PCM
remains powered through the PCM power relay exceeds a predetermined
amount of time.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

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Is any related repair
No Go to the next step.
information available?

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 8 5 :0 0 [ M ZR 2 .5 ]

DTC
Main relay control circuit open
P0685:00

This DTC sets when the ignition switch position run circuit indicates the key
is in the off, ACC, or LOCK position, and the amount of time the PCM
remains powered through the PCM power relay exceeds a predetermined
amount of time.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE
PCM malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

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Is any related repair
No Go to the next step.
information available?

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 4 A:0 0 [ M ZR 2 .5 ]

DTC
EVAP system purge vapor line restricted/blocked
P144A:00

P144A:00 indicates that the P144A:00 blocked line diagnostic is designed to


detect a full blockage in the vapor lines between the fuel tank pressure
sensor and the fuel tank.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction conditions in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Blockage(s) between fuel tank pressure sensor and fuel tank
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
cardiagn.com
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 5 1 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs (See D TC P0 4 5 2 :0 0 [ M ZR 2 .5 ] .)


using the M-MDS.
(See D TC P0 4 5 3 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST
(See D TC P0 4 5 4 :0 0 [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is the DTC P0451:00, P0452:00, No Go to the next step.


P0453:00 or P0454:00 also
present?

I N SPECT FOR BLOCKED FUEL VAPOR TUBE


4 BETW EEN FUEL TAN K PRESSURE SEN SOR AN D Yes Remove the blockage, then go to the next
FUEL TAN K step.

Switch the ignition to off.


No Replace a fuel vapor tube assembly, then go
Remove the fuel vapor tube to the next step.
assembly.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K 2 .5 ] .)
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Visually inspect the fuel vapor tube


for a blockage between the fuel
tank pressure sensor and the
connection to the fuel tank.

Visually inspect the connection at


the fuel tank for a blockage.

Attempt to manually remove the


blockage.

Is the blockage visible and can be


removed?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


5 Yes Replace the PCM, then go to the next step.
Make sure to reconnect all
disconnected connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Clear the DTC from the PCM


memory using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE


[ M ZR 2 .5 ] .)

Perform the Drive Mode 06 (EVAP

cardiagn.com
System Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 4 A:0 0 [ M ZR 2 .5 ]

DTC
EVAP system purge vapor line restricted/blocked
P144A:00

P144A:00 indicates that the P144A:00 blocked line diagnostic is designed to


detect a full blockage in the vapor lines between the fuel tank pressure
sensor and the fuel tank.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction conditions in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Blockage(s) between fuel tank pressure sensor and fuel tank
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
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Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 5 1 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs (See D TC P0 4 5 2 :0 0 [ M ZR 2 .5 ] .)


using the M-MDS.
(See D TC P0 4 5 3 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST
(See D TC P0 4 5 4 :0 0 [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is the DTC P0451:00, P0452:00, No Go to the next step.


P0453:00 or P0454:00 also
present?

I N SPECT FOR BLOCKED FUEL VAPOR TUBE


4 BETW EEN FUEL TAN K PRESSURE SEN SOR AN D Yes Remove the blockage, then go to the next
FUEL TAN K step.

Switch the ignition to off.


No Replace a fuel vapor tube assembly, then go
Remove the fuel vapor tube to the next step.
assembly.
(See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
(See FUEL TAN K 2 .5 ] .)
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Visually inspect the fuel vapor tube


for a blockage between the fuel
tank pressure sensor and the
connection to the fuel tank.

Visually inspect the connection at


the fuel tank for a blockage.

Attempt to manually remove the


blockage.

Is the blockage visible and can be


removed?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


5 Yes Replace the PCM, then go to the next step.
Make sure to reconnect all
disconnected connectors. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Clear the DTC from the PCM


memory using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE


[ M ZR 2 .5 ] .)

Perform the Drive Mode 06 (EVAP

cardiagn.com
System Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 5 0 :0 0 [ M ZR 2 .5 ]

DTC
Unable to bleed up fuel tank vacuum
P1450:00

P1450:00 indicates the Self Test has detected that the EVAP system is
unable to bleed up fuel tank vacuum.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

The MIL illuminates if the PCM detects the above malfunction conditions in
D ETECTI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Excessive fuel tank vacuum

Kinks or bends in the fuel vapor hoses and tubes

Charcoal canister inlet port, CV solenoid valve, EVAP dust


separator or outlet hose for contamination or foreign
POSSI BLE material
CAUSE
CV solenoid valve malfunction

Stuck open or close

Fuel tank pressure sensor malfunction (built-in evaporative hose component)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN

cardiagn.com
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K VACUUM


4 Yes Remove any contamination or foreign material
Verify kinks or bends in the fuel around fuel vapor hoses and tubes.
vapor hoses and tubes.
Repair the hoses, tubes or components if
Visually inspect the charcoal necessary, then go to Step 9.
canister inlet port, CV solenoid
valve, EVAP dust separator or
outlet hose for contamination or No Go to the next step.
foreign material.

Is a concern evident?

PERFORM EVAP SYSTEM LEAK I N SPECTI ON


5 Yes Go to the next step.
Connect the leak tester to the fuel
filler pipe.
No Replace the CV solenoid valve if necessary,
Switch the ignition to ON (engine then go to Step 9.
off).
(See CH ARCOAL CAN I STER, CAN I STER VEN T
Access the EVAPCV PID using the ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Close the CV solenoid valve.

Pressurize the EVAP system to

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3 .4 8 k Pa { 2 6 .1 m m H g, 1 .0 3
in H g} .

Does the pressure reach 3 .4 8 k Pa


{ 2 6 .1 m m H g, 1 .0 3 in H g} ?

I N SPECT CV SOLEN OI D VALVE


6 Yes Go to the next step.
Switch the ignition to ON (engine
off).
No Replace the CV solenoid valve if necessary,
Access the EVAPCV PID using the then go to Step 9.
M-MDS.
(See CH ARCOAL CAN I STER, CAN I STER VEN T
(See ON - BOARD D I AGN OSTI C TEST ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Open the CV solenoid valve.

Does the pressure drop


immediately?

I N SPECT FUEL TAN K PRESSURE SEN SOR


7 Yes Go to the next step.
Disconnect the charcoal canister
outlet tube at the charcoal
canister. No Replace the evaporative hose component, then
go to Step 9.
Switch the ignition to ON (engine
off). (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Select the Diagnostic Data Link
using the M-MDS.

Select the PCM.

Access the FTP PID and record the


reading.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the reading between 2 .4 t o 2 .8


V?

PERFORM EVAP SYSTEM LEAK I N SPECTI ON


8 Yes Go to the next step.
Reconnect the disconnected
connectors and hoses.
No Leakage still exists.
Perform the EVAP system leak
Inspection. Locate the leak point and
repair.
(See EN GI N E CON TROL SYSTEM
Repeat this step.
OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Is the test result normal?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
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disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 06 (EVAP
System Repair Verification Drive
Mode). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 4 5 0 :0 0 [ M ZR 2 .5 ]

DTC
Unable to bleed up fuel tank vacuum
P1450:00

P1450:00 indicates the Self Test has detected that the EVAP system is
unable to bleed up fuel tank vacuum.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EVAP system).

The MIL illuminates if the PCM detects the above malfunction conditions in
D ETECTI ON
two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Excessive fuel tank vacuum

Kinks or bends in the fuel vapor hoses and tubes

Charcoal canister inlet port, CV solenoid valve, EVAP dust


separator or outlet hose for contamination or foreign
POSSI BLE material
CAUSE
CV solenoid valve malfunction

Stuck open or close

Fuel tank pressure sensor malfunction (built-in evaporative hose component)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN

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RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EVAP system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FUEL TAN K VACUUM


4 Yes Remove any contamination or foreign material
Verify kinks or bends in the fuel around fuel vapor hoses and tubes.
vapor hoses and tubes.
Repair the hoses, tubes or components if
Visually inspect the charcoal necessary, then go to Step 9.
canister inlet port, CV solenoid
valve, EVAP dust separator or
outlet hose for contamination or No Go to the next step.
foreign material.

Is a concern evident?

PERFORM EVAP SYSTEM LEAK I N SPECTI ON


5 Yes Go to the next step.
Connect the leak tester to the fuel
filler pipe.
No Replace the CV solenoid valve if necessary,
Switch the ignition to ON (engine then go to Step 9.
off).
(See CH ARCOAL CAN I STER, CAN I STER VEN T
Access the EVAPCV PID using the ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Close the CV solenoid valve.

Pressurize the EVAP system to

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3 .4 8 k Pa { 2 6 .1 m m H g, 1 .0 3
in H g} .

Does the pressure reach 3 .4 8 k Pa


{ 2 6 .1 m m H g, 1 .0 3 in H g} ?

I N SPECT CV SOLEN OI D VALVE


6 Yes Go to the next step.
Switch the ignition to ON (engine
off).
No Replace the CV solenoid valve if necessary,
Access the EVAPCV PID using the then go to Step 9.
M-MDS.
(See CH ARCOAL CAN I STER, CAN I STER VEN T
(See ON - BOARD D I AGN OSTI C TEST ( CV) SOLEN OI D VALVE, AI R FI LTER COM PON EN T
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Open the CV solenoid valve.

Does the pressure drop


immediately?

I N SPECT FUEL TAN K PRESSURE SEN SOR


7 Yes Go to the next step.
Disconnect the charcoal canister
outlet tube at the charcoal
canister. No Replace the evaporative hose component, then
go to Step 9.
Switch the ignition to ON (engine
off). (See FUEL TAN K REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Select the Diagnostic Data Link
using the M-MDS.

Select the PCM.

Access the FTP PID and record the


reading.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the reading between 2 .4 t o 2 .8


V?

PERFORM EVAP SYSTEM LEAK I N SPECTI ON


8 Yes Go to the next step.
Reconnect the disconnected
connectors and hoses.
No Leakage still exists.
Perform the EVAP system leak
Inspection. Locate the leak point and
repair.
(See EN GI N E CON TROL SYSTEM
Repeat this step.
OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Is the test result normal?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
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disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 06 (EVAP
System Repair Verification Drive
Mode). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 7 4 :0 0 [ M ZR 2 .5 ]

DTC P1674:00 Control module software corrupted

Indicates that an error occurred in the PCM. This DTC is set in


combination with P2105:00.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction
condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM malfunction
POSSI BLE CAUSE
Software incompatibility issue

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

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Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P1 6 7 4 :0 0 [ M ZR 2 .5 ]

DTC P1674:00 Control module software corrupted

Indicates that an error occurred in the PCM. This DTC is set in


combination with P2105:00.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction
condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM malfunction
POSSI BLE CAUSE
Software incompatibility issue

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

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Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 0 4 :0 0 [ M ZR 2 .5 ]

DTC
Variable tumble shutter valve stuck open
P2004:00

The PCM monitors mass the variable tumble shutter valve position using the variable tumble position sensor. If
the PCM turns the variable tumble solenoid valve on but the variable tumble position still remain open for 5 s
(the variable tumble position sensor off), PCM determines that the variable tumble shutter valve has been
stuck open.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble solenoid valve connector or terminal malfunction

Variable tumble shutter valve position sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between variable tumble solenoid valve terminal B and PCM terminal
2I

Short to power supply in wiring harness between variable tumble shutter valve position sensor terminal C and
PCM terminal 2R

POSSI BLE Variable tumble solenoid valve malfunction


CAUSE
Variable tumble shutter valve actuator malfunction (stuck open)

Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble solenoid valve terminal B and PCM terminal 2I

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal C and PCM
terminal 2R

Miss connecting or pull out the vacuum hose

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair information available repair information.
availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

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CLASSI FY I N TERM I TTEN T CON CERN OR CON TI N UOUS CON CERN
3 Yes Go to the next step.
Clear the DTC from the PCM memory using the M-MDS.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) No Intermittent concern exists.

Drive the vehicle under the following conditions: Perform the “INTERMITTENT
CONCERN
Engine coolant temperature: be low 6 0 ° C { 1 4 0 TROUBLESHOOTING”.
° F}
(See I N TERM I TTEN T CON CERN
Engine speed: be low 3 ,7 5 0 r pm TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0 —
2 ,5 0 0 r pm : be t w e e n 2 5 —3 5
%

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P2 0 1 0 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.
(See D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)
(See D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ] .)
Is the DTC P2010, P2088:00 or P2089:00 also present?
No Go to the next step.

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 14.

Disconnect the variable tumble solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 14.
Disconnect the variable tumble shutter valve position sensor
connector.
No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 14.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
8 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace the wiring harness for a
POW ER SUPPLY possible short to power supply, then go to Step
14.
Variable tumble solenoid valve, variable tumble shutter valve
position sensor and PCM connectors are disconnected.
No Go to the next step.

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Switch the ignition to ON (engine off).

Measure the voltage between the following terminals and body


ground:

Variable tumble solenoid valve terminal B (wiring


harness-side)

Variable tumble shutter valve position sensor


terminal C (wiring harness-side)

Is there any voltage?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE


9 Yes Replace the variable tumble solenoid valve,
Inspect the variable tumble solenoid valve. then go to Step 14.

(See VARI ABLE TUM BLE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR


10 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve actuator. actuator, then go to Step 14.

(See VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
11 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve position sensor. position sensor, then go to Step 14.

(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR (See I N TAKE- AI R SYSTEM
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
12 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Variable tumble solenoid valve, variable tumble shutter valve


position sensor and PCM connectors are disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 14.
Switch the ignition to off.

Inspect for continuity between the following terminals:

Variable tumble solenoid valve terminal B (wiring


harness-side) and PCM terminal 2I (wiring
harness-side)

Variable tumble shutter valve position sensor


terminal C (wiring harness-side) and PCM
terminal 2R (wiring harness-side)

Is there continuity?

VERI FY CON N ECTI ON OF VACUUM H OSE ROUTI N G


13 Yes Go to the next step.
Verify that the vacuum hoses are connected properly.

(See I N TAKE M AN I FOLD VACUUM I N SPECTI ON [ M ZR 2 .5 ] .) No Connect the vacuum hoses properly, then go to
the next step.
Are the vacuum hoses connected properly?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


14 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Drive the vehicle under the following conditions: 2 .5 ] .)

Engine coolant temperature: be low 6 0 ° C { 1 4 0

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Go to the next step.
° F}

Engine speed: be low 3 ,7 5 0 r pm No Go to the next step.

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0 —
2 ,5 0 0 r pm : be t w e e n 2 5 —3 5
%

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


15 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 0 4 :0 0 [ M ZR 2 .5 ]

DTC
Variable tumble shutter valve stuck open
P2004:00

The PCM monitors mass the variable tumble shutter valve position using the variable tumble position sensor. If
the PCM turns the variable tumble solenoid valve on but the variable tumble position still remain open for 5 s
(the variable tumble position sensor off), PCM determines that the variable tumble shutter valve has been
stuck open.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble solenoid valve connector or terminal malfunction

Variable tumble shutter valve position sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between variable tumble solenoid valve terminal B and PCM terminal
2I

Short to power supply in wiring harness between variable tumble shutter valve position sensor terminal C and
PCM terminal 2R

POSSI BLE Variable tumble solenoid valve malfunction


CAUSE
Variable tumble shutter valve actuator malfunction (stuck open)

Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble solenoid valve terminal B and PCM terminal 2I

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal C and PCM
terminal 2R

Miss connecting or pull out the vacuum hose

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair information available repair information.
availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

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CLASSI FY I N TERM I TTEN T CON CERN OR CON TI N UOUS CON CERN
3 Yes Go to the next step.
Clear the DTC from the PCM memory using the M-MDS.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) No Intermittent concern exists.

Drive the vehicle under the following conditions: Perform the “INTERMITTENT
CONCERN
Engine coolant temperature: be low 6 0 ° C { 1 4 0 TROUBLESHOOTING”.
° F}
(See I N TERM I TTEN T CON CERN
Engine speed: be low 3 ,7 5 0 r pm TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0 —
2 ,5 0 0 r pm : be t w e e n 2 5 —3 5
%

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P2 0 1 0 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.
(See D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)
(See D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ] .)
Is the DTC P2010, P2088:00 or P2089:00 also present?
No Go to the next step.

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 14.

Disconnect the variable tumble solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 14.
Disconnect the variable tumble shutter valve position sensor
connector.
No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 14.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
8 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR SH ORT TO Yes Repair or replace the wiring harness for a
POW ER SUPPLY possible short to power supply, then go to Step
14.
Variable tumble solenoid valve, variable tumble shutter valve
position sensor and PCM connectors are disconnected.
No Go to the next step.

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Switch the ignition to ON (engine off).

Measure the voltage between the following terminals and body


ground:

Variable tumble solenoid valve terminal B (wiring


harness-side)

Variable tumble shutter valve position sensor


terminal C (wiring harness-side)

Is there any voltage?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE


9 Yes Replace the variable tumble solenoid valve,
Inspect the variable tumble solenoid valve. then go to Step 14.

(See VARI ABLE TUM BLE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR


10 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve actuator. actuator, then go to Step 14.

(See VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
11 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve position sensor. position sensor, then go to Step 14.

(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR (See I N TAKE- AI R SYSTEM
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
12 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Variable tumble solenoid valve, variable tumble shutter valve


position sensor and PCM connectors are disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 14.
Switch the ignition to off.

Inspect for continuity between the following terminals:

Variable tumble solenoid valve terminal B (wiring


harness-side) and PCM terminal 2I (wiring
harness-side)

Variable tumble shutter valve position sensor


terminal C (wiring harness-side) and PCM
terminal 2R (wiring harness-side)

Is there continuity?

VERI FY CON N ECTI ON OF VACUUM H OSE ROUTI N G


13 Yes Go to the next step.
Verify that the vacuum hoses are connected properly.

(See I N TAKE M AN I FOLD VACUUM I N SPECTI ON [ M ZR 2 .5 ] .) No Connect the vacuum hoses properly, then go to
the next step.
Are the vacuum hoses connected properly?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


14 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Drive the vehicle under the following conditions: 2 .5 ] .)

Engine coolant temperature: be low 6 0 ° C { 1 4 0

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Go to the next step.
° F}

Engine speed: be low 3 ,7 5 0 r pm No Go to the next step.

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0 —
2 ,5 0 0 r pm : be t w e e n 2 5 —3 5
%

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


15 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 0 6 :0 0 [ M ZR 2 .5 ]

DTC
Variable tumble shutter valve stuck closed
P2006:00

The PCM monitors mass the variable tumble shutter valve position using the variable tumble position sensor. If
the PCM turns the variable tumble solenoid valve off but the variable tumble position still remain close for 5 s
(the variable tumble position sensor on), the PCM determines that the variable tumble shutter valve has been
stuck closed.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble solenoid valve connector or terminal malfunction

Variable tumble solenoid valve malfunction

Variable tumble shutter valve position sensor connector or terminal malfunction

Variable tumble shutter valve position sensor malfunction

POSSI BLE Variable tumble shutter valve actuator malfunction (stuck closed)
CAUSE
Short to ground in wiring harness between variable tumble shutter valve position sensor terminal C and PCM
terminal 2R

Short to ground in wiring harness between variable tumble solenoid valve terminal B and PCM terminal 2I

PCM connector or terminal malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair information available repair information.
availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

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CLASSI FY I N TERM I TTEN T CON CERN OR CON TI N UOUS CON CERN
3 Yes Go to the next step.
Clear the DTC from the PCM memory using the M-MDS.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) No Intermittent concern exists.

Drive the vehicle under the following conditions: Perform the “INTERMITTENT
CONCERN TROUBLESHOOTING”.
Engine coolant temperature: a bove 6 0 ° C
{ 1 4 0 ° F} (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZR 2 .5 ] .)
Engine speed: be low 3 ,7 5 0 r pm

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0
—2 ,5 0 0 r pm : be t w e e n 2 5 —
35 %

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P2 0 0 9 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P2009:00 also present?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 12.

Disconnect the variable tumble solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE


6 Yes Replace the variable tumble solenoid valve, then
Inspect the variable tumble solenoid valve. go to Step 12.

(See VARI ABLE TUM BLE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Disconnect the variable tumble shutter valve position sensor
connector.
No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve position sensor. position sensor, then go to Step 12.

(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR (See I N TAKE- AI R SYSTEM
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

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No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR


9 Yes Go to the next step.
Perform the Variable Tumble Control Operation Inspection.

(See EN GI N E CON TROL SYSTEM OPERATI ON I N SPECTI ON [ M ZR No Repair or replace the malfunctioning part
2 .5 ] .) according to the inspection results, then go to
Step 12.
Is the variable tumble shutter valve actuator normal?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
10 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR SH ORT TO Yes If the short to ground circuit could be detected:
GROUN D
Repair or replace the wiring
Variable tumble solenoid valve and variable tumble shutter valve harness for a possible short to
position sensor connectors are disconnected. ground.

Inspect for continuity between the following terminals and body If the short to ground circuit could not be
ground: detected:

Variable tumble shutter valve position sensor Replace the PCM (short to
terminal C (wiring harness-side) ground in PCM internal circuit).

Variable tumble solenoid valve terminal B (See PCM


(wiring harness-side) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Is there continuity?
Go to Step 12.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


11 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


12 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Drive the vehicle under the following conditions: 2 .5 ] .)

Engine coolant temperature: a bove 6 0 ° C Go to the next step.


{ 1 4 0 ° F}

Engine speed: be low 3 ,7 5 0 r pm No Go to the next step.

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0
—2 ,5 0 0 r pm : be t w e e n 2 5 —
35 %

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 0 6 :0 0 [ M ZR 2 .5 ]

DTC
Variable tumble shutter valve stuck closed
P2006:00

The PCM monitors mass the variable tumble shutter valve position using the variable tumble position sensor. If
the PCM turns the variable tumble solenoid valve off but the variable tumble position still remain close for 5 s
(the variable tumble position sensor on), the PCM determines that the variable tumble shutter valve has been
stuck closed.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble solenoid valve connector or terminal malfunction

Variable tumble solenoid valve malfunction

Variable tumble shutter valve position sensor connector or terminal malfunction

Variable tumble shutter valve position sensor malfunction

POSSI BLE Variable tumble shutter valve actuator malfunction (stuck closed)
CAUSE
Short to ground in wiring harness between variable tumble shutter valve position sensor terminal C and PCM
terminal 2R

Short to ground in wiring harness between variable tumble solenoid valve terminal B and PCM terminal 2I

PCM connector or terminal malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair information available repair information.
availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

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CLASSI FY I N TERM I TTEN T CON CERN OR CON TI N UOUS CON CERN
3 Yes Go to the next step.
Clear the DTC from the PCM memory using the M-MDS.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) No Intermittent concern exists.

Drive the vehicle under the following conditions: Perform the “INTERMITTENT
CONCERN TROUBLESHOOTING”.
Engine coolant temperature: a bove 6 0 ° C
{ 1 4 0 ° F} (See I N TERM I TTEN T CON CERN
TROUBLESH OOTI N G [ M ZR 2 .5 ] .)
Engine speed: be low 3 ,7 5 0 r pm

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0
—2 ,5 0 0 r pm : be t w e e n 2 5 —
35 %

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P2 0 0 9 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P2009:00 also present?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 12.

Disconnect the variable tumble solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE


6 Yes Replace the variable tumble solenoid valve, then
Inspect the variable tumble solenoid valve. go to Step 12.

(See VARI ABLE TUM BLE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 12.
Disconnect the variable tumble shutter valve position sensor
connector.
No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 Yes Replace the variable tumble shutter valve
Inspect the variable tumble shutter valve position sensor. position sensor, then go to Step 12.

(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR (See I N TAKE- AI R SYSTEM
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

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No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE ACTUATOR


9 Yes Go to the next step.
Perform the Variable Tumble Control Operation Inspection.

(See EN GI N E CON TROL SYSTEM OPERATI ON I N SPECTI ON [ M ZR No Repair or replace the malfunctioning part
2 .5 ] .) according to the inspection results, then go to
Step 12.
Is the variable tumble shutter valve actuator normal?

I N SPECT VARI ABLE TUM BLE SOLEN OI D VALVE AN D VARI ABLE TUM BLE
10 SH UTTER VALVE POSI TI ON SEN SOR SI GN AL CI RCUI T FOR SH ORT TO Yes If the short to ground circuit could be detected:
GROUN D
Repair or replace the wiring
Variable tumble solenoid valve and variable tumble shutter valve harness for a possible short to
position sensor connectors are disconnected. ground.

Inspect for continuity between the following terminals and body If the short to ground circuit could not be
ground: detected:

Variable tumble shutter valve position sensor Replace the PCM (short to
terminal C (wiring harness-side) ground in PCM internal circuit).

Variable tumble solenoid valve terminal B (See PCM


(wiring harness-side) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Is there continuity?
Go to Step 12.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


11 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to the next step.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


12 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Drive the vehicle under the following conditions: 2 .5 ] .)

Engine coolant temperature: a bove 6 0 ° C Go to the next step.


{ 1 4 0 ° F}

Engine speed: be low 3 ,7 5 0 r pm No Go to the next step.

Throttle opening angle is below as followings:

Engine speed–be low 1 ,5 0 0


r pm : a bove 3 5 %

Engine speed–be t w e e n 1 ,5 0 0
—2 ,5 0 0 r pm : be t w e e n 2 5 —
35 %

Engine speed–a bove 2 ,5 0 0


r pm : be low 2 5 %

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


13 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 0 :0 0 [ M ZR 2 .5 ]

DTC P2110:00 Throttle valve actuator control system-forced limited RPM

The throttle valve actuator control system is in the failure mode


effects management mode.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle valve actuator control module internal processor malfunction

POSSI BLE CAUSE APP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY RELATED PEN D I N G AN D STORED
3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

PERFORM VI SUAL I N SPECTI ON


4 Yes Isolate the concern and repair if necessary, then
Switch the ignition to off. go to Step 6.

Visually inspect the following


for obvious signs of damage: No Go to the next step.

Throttle body

PCM

Is a concern present?

I N SPECT APP SEN SOR


5 Yes Replace the APP sensor, then go to the next step.
Inspect the APP sensor.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
(See ACCELERATOR PED AL [ M ZR 2 .5 ] .)
POSI TI ON ( APP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
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PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 0 :0 0 [ M ZR 2 .5 ]

DTC P2110:00 Throttle valve actuator control system-forced limited RPM

The throttle valve actuator control system is in the failure mode


effects management mode.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle valve actuator control module internal processor malfunction

POSSI BLE CAUSE APP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY RELATED PEN D I N G AN D STORED
3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

PERFORM VI SUAL I N SPECTI ON


4 Yes Isolate the concern and repair if necessary, then
Switch the ignition to off. go to Step 6.

Visually inspect the following


for obvious signs of damage: No Go to the next step.

Throttle body

PCM

Is a concern present?

I N SPECT APP SEN SOR


5 Yes Replace the APP sensor, then go to the next step.
Inspect the APP sensor.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
(See ACCELERATOR PED AL [ M ZR 2 .5 ] .)
POSI TI ON ( APP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
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PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 4 3 :0 0 [ M ZR 2 .5 ]

DTC P2243:00 A/F sensor reference voltage circuit open

The PCM monitors the A/F sensor signal voltage at PCM terminal 2Z. If the either of the following
condition is met, the PCM determines that the A/F sensor reference voltage circuit is open.

The PCM terminal 2Z voltage is specified voltage or more for 5 s.

The PCM detects DTC P0030:00 or P0134:00 while the pending code P2243:00 is
stored.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair Verification Drive
Mode

Following conditions are met:

Engine is running or ignition switch is ON


D ETECTI ON
CON D I TI ON Battery voltage: 1 1 —1 8 V

A/F sensor element impedance: be low 2 2 0 oh m

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycle
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

A/F sensor connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
A/F sensor malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P2243:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go

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Switch the ignition to off. to Step 8.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Inspect for continuity between A/F sensor circuit, then go to Step 8.
terminal F (wiring harness-side) and PCM
terminal 2Z (wiring harness-side).

Is there continuity?

I N SPECT A/ F SEN SOR


7 Yes Replace the A/F sensor, then go to the next step.
Reconnect the A/F sensor and PCM connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR System, A/F
sensor heater, HO2S heater, A/F sensor, HO2S
and TWC Repair Verification Drive Mode). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 4 3 :0 0 [ M ZR 2 .5 ]

DTC P2243:00 A/F sensor reference voltage circuit open

The PCM monitors the A/F sensor signal voltage at PCM terminal 2Z. If the either of the following
condition is met, the PCM determines that the A/F sensor reference voltage circuit is open.

The PCM terminal 2Z voltage is specified voltage or more for 5 s.

The PCM detects DTC P0030:00 or P0134:00 while the pending code P2243:00 is
stored.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair Verification Drive
Mode

Following conditions are met:

Engine is running or ignition switch is ON


D ETECTI ON
CON D I TI ON Battery voltage: 1 1 —1 8 V

A/F sensor element impedance: be low 2 2 0 oh m

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycle
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

A/F sensor connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
A/F sensor malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P2243:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go

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Switch the ignition to off. to Step 8.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Inspect for continuity between A/F sensor circuit, then go to Step 8.
terminal F (wiring harness-side) and PCM
terminal 2Z (wiring harness-side).

Is there continuity?

I N SPECT A/ F SEN SOR


7 Yes Replace the A/F sensor, then go to the next step.
Reconnect the A/F sensor and PCM connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR System, A/F
sensor heater, HO2S heater, A/F sensor, HO2S
and TWC Repair Verification Drive Mode). No Go to the next step.

(See OBD - I I D RI VE M OD E [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 0 F:0 0 [ M ZR 2 .5 ]

DTC
EVAP system monitoring processor performance problem
P260F:00

This DTC sets when a concern is detected internal to the PCM. The
microprocessor that controls the engine off natural vacuum (EONV) leak
check monitor is separate from the main processor within the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

Module communications network concerns


POSSI BLE
PCM connector or terminal malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PROCESSOR PERFORM AN CE


4 Yes Go to Step 6.
Switch the ignition to off.

Disconnect the battery cable No Go to the next step.


and wait for 1 m in .

Connect the battery cable.

Start the engine and warm it


up completely.

Allow the engine idle to


stabilize.

Access the FTP PID using the


M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the pressure equal to 0


k Pa { 0 k gf/ cm 2 , 0 psi} ?

I N SPECT FOR SELF- TEST D TC P2 6 0 F:0 0


5 Yes Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No DTC troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Idle the engine 2 m in .

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the DTC P260F:00 present?

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I N SPECT PCM FOR LATEST CALI BRATI ON
6 Yes Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No DTC troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Program the PCM to the latest


calibration.

Switch the ignition to ON


(engine running).

Idle the engine for 2 m in .

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the DTC P260F:00 present?

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to the next step.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R

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No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 0 F:0 0 [ M ZR 2 .5 ]

DTC
EVAP system monitoring processor performance problem
P260F:00

This DTC sets when a concern is detected internal to the PCM. The
microprocessor that controls the engine off natural vacuum (EONV) leak
check monitor is separate from the main processor within the PCM.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

Module communications network concerns


POSSI BLE
PCM connector or terminal malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins

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and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT PROCESSOR PERFORM AN CE


4 Yes Go to Step 6.
Switch the ignition to off.

Disconnect the battery cable No Go to the next step.


and wait for 1 m in .

Connect the battery cable.

Start the engine and warm it


up completely.

Allow the engine idle to


stabilize.

Access the FTP PID using the


M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the pressure equal to 0


k Pa { 0 k gf/ cm 2 , 0 psi} ?

I N SPECT FOR SELF- TEST D TC P2 6 0 F:0 0


5 Yes Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No DTC troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Idle the engine 2 m in .

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the DTC P260F:00 present?

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I N SPECT PCM FOR LATEST CALI BRATI ON
6 Yes Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No DTC troubleshooting completed.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Program the PCM to the latest


calibration.

Switch the ignition to ON


(engine running).

Idle the engine for 2 m in .

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the DTC P260F:00 present?

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to the next step.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R

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No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 1 0 :0 0 [ M ZR 2 .5 ]

DTC
PCM internal engine off timer performance problem
P2610:00

The PCM internal engine off timer is damaged.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
D ETECTI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE
PCM internal engine off timer malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G
3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 6 1 0 :0 0 [ M ZR 2 .5 ]

DTC
PCM internal engine off timer performance problem
P2610:00

The PCM internal engine off timer is damaged.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
D ETECTI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
CON D I TI ON malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE
PCM internal engine off timer malfunction
CAUSE

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G
3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 B8 :0 0 [ M ZR 2 .5 ]

DTC P06B8:00 Internal control module non-volatile random access memory error

The PCM internal EEPROM malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal EEPROM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY SN APSH OT D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has the snapshot data been recorded?
No Record the snapshot data on repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


3 Yes Replace the PCM, then go to the next
Clear the DTC from the PCM memory step.
using the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

cardiagn.com
2 .5 ] .)

Perform the KOEO or KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 B8 :0 0 [ M ZR 2 .5 ]

DTC P06B8:00 Internal control module non-volatile random access memory error

The PCM internal EEPROM malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal EEPROM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY SN APSH OT D ATA H AS BEEN RECORD ED


1 Yes Go to the next step.
Has the snapshot data been recorded?
No Record the snapshot data on repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


3 Yes Replace the PCM, then go to the next
Clear the DTC from the PCM memory step.
using the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

cardiagn.com
2 .5 ] .)

Perform the KOEO or KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 9 9 :0 0 [ M ZR 2 .5 ]

DTC P2299:00 Accelerator pedal: spring back malfunction

Brake override system operates.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (other).


D ETECTI ON
The MIL does not illuminate.
CON D I TI ON
FREEZE FRAME DATA (Mode 2) is not available.

Snapshot data is available.

The DTC is stored in the PCM memory.

N OTE:

If the brake override system operates, the PCM detects DTC P2299:00.

Driver depresses accelerator and brake pedals simultaneously (during


braking operation using left foot)

Accelerator pedal is pressed in due to object such as floor mat

Accelerator pedal sticking

APP sensor signal malfunction

APP sensor malfunction

POSSI BLE CAUSE Related connector or terminals malfunction

Related wiring harness malfunction

Brake switch signal malfunction

Brake switch malfunction

Related connector or terminals malfunction

Related wiring harness malfunction

Brake pedal malfunction (increase in play due to joint


pin wear)

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the snapshot data been


No Record the snapshot data on the repair order,
recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY VEH I CLE USE CON D I TI ON


3 Yes Th e r e is a m a lfu n ct ion in a
Verify the vehicle use condition. r e la t e d floor m a t

The floor mat is Explain to the customer that


doubled over the floor mat may prevent the
accelerator pedal from
The floor mat is springing back after release,
spread against then go to Step 11.
the accelerator
pedal Th e r e is a m a lfu n ct ion in
t h e pe da l ope r a t ion
The accelerator
and brake pedals Give the customer advice on
are being how to depress the accelerator
depressed and brake pedals while driving
simultaneously the vehicle, then go to Step
11.
Are any of the conditions above
applicable to vehicle use
condition? No Go to the next step.

I N SPECT APP SEN SOR


4 Yes Replace the accelerator pedal, then go to Step
Is the condition of the accelerator 11.
pedal one of the following?
(See ACCELERATOR PED AL
Accelerator REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
pedal sticking
has occurred
when operated No Go to the next step.

There is
evidence of
accelerator pedal
disassembly

VERI FY CURREN T I N PUT SI GN AL STATUS OF

cardiagn.com
5 APP SEN SOR Yes Go to the next step.

Access the following PIDs using


the M-MDS: No Go to Step 7.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

IVS

APP1

APP2

Is the value for PID IVS Idle


when the accelerator pedal is not
depressed?

Do the values for PIDs APP1 and


APP2 change when the
accelerator pedal is continually
depressed?

I N SPECT APP SEN SOR RELATED W I RI N G


6 H ARN ESS AN D CON N ECTOR Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Inspect the wiring harness Step 11.
related to the APP sensor for
connector disconnection, short
circuit, and poor contact. No APP sensor malfunction.

Replace the accelerator pedal,


Is there any malfunction?
then go to Step 11.

(See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS OF


7 BRAKE SW I TCH Yes Go to Step 10.

Access the following PIDs using


No Go to the next step.
the M-MDS:

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

BOO

BPA

Are all PIDs normal?

I N SPECT BRAKE SW I TCH


8 Yes Replace the brake switch, then go to Step 11.
Inspect the brake switch.
(See BRAKE PED AL REM OVAL/ I N STALLATI ON .)
(See BRAKE SW I TCH
I N SPECTI ON .)
No Go to the next step.
Is there any malfunction?

cardiagn.com
I N SPECT BRAKE PED AL PLAY AM OUN T
9 Yes Inspect the wiring harness related to the brake
Inspect the brake pedal play switch for connector disconnection, short
amount. circuit, and poor contact.

(See BRAKE PED AL I N SPECTI ON .) If there is any malfunction:

Is the amount of brake pedal Repair or


play normal? replace the
malfunctioning
part according
to the
inspection
results, then
go to Step 11.

No Repair or replace the malfunctioning part


according to the inspection results, then go to
Step 11.

VERI FY I F A D TC RELATED TO D RI VE- BY-


10 W I RE CON TROL I S D ETECTED Yes Go to the applicable DTC inspection.

Perform the KOER self test. (See D TC TABLE [ M ZR 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR


No Go to the next step.
2 .5 ] .)

Is a DTC related to the drive-by-


wire control present?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
CAUTI ON :

While performing this step, No Go to the next step.


always operate the vehicle in a
safe and lawful manner.

When the M-MDS is used to


observe monitor system status
while driving, be sure to have
another technician with you, or
record the data in the M-MDS
using the PID/DATA MONITOR
AND RECORD capturing function
and inspect later.

Drive the vehicle under the


snapshot data condition.

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Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR


2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 2 9 9 :0 0 [ M ZR 2 .5 ]

DTC P2299:00 Accelerator pedal: spring back malfunction

Brake override system operates.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (other).


D ETECTI ON
The MIL does not illuminate.
CON D I TI ON
FREEZE FRAME DATA (Mode 2) is not available.

Snapshot data is available.

The DTC is stored in the PCM memory.

N OTE:

If the brake override system operates, the PCM detects DTC P2299:00.

Driver depresses accelerator and brake pedals simultaneously (during


braking operation using left foot)

Accelerator pedal is pressed in due to object such as floor mat

Accelerator pedal sticking

APP sensor signal malfunction

APP sensor malfunction

POSSI BLE CAUSE Related connector or terminals malfunction

Related wiring harness malfunction

Brake switch signal malfunction

Brake switch malfunction

Related connector or terminals malfunction

Related wiring harness malfunction

Brake pedal malfunction (increase in play due to joint


pin wear)

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the snapshot data been


No Record the snapshot data on the repair order,
recorded?
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY VEH I CLE USE CON D I TI ON


3 Yes Th e r e is a m a lfu n ct ion in a
Verify the vehicle use condition. r e la t e d floor m a t

The floor mat is Explain to the customer that


doubled over the floor mat may prevent the
accelerator pedal from
The floor mat is springing back after release,
spread against then go to Step 11.
the accelerator
pedal Th e r e is a m a lfu n ct ion in
t h e pe da l ope r a t ion
The accelerator
and brake pedals Give the customer advice on
are being how to depress the accelerator
depressed and brake pedals while driving
simultaneously the vehicle, then go to Step
11.
Are any of the conditions above
applicable to vehicle use
condition? No Go to the next step.

I N SPECT APP SEN SOR


4 Yes Replace the accelerator pedal, then go to Step
Is the condition of the accelerator 11.
pedal one of the following?
(See ACCELERATOR PED AL
Accelerator REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
pedal sticking
has occurred
when operated No Go to the next step.

There is
evidence of
accelerator pedal
disassembly

VERI FY CURREN T I N PUT SI GN AL STATUS OF

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5 APP SEN SOR Yes Go to the next step.

Access the following PIDs using


the M-MDS: No Go to Step 7.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

IVS

APP1

APP2

Is the value for PID IVS Idle


when the accelerator pedal is not
depressed?

Do the values for PIDs APP1 and


APP2 change when the
accelerator pedal is continually
depressed?

I N SPECT APP SEN SOR RELATED W I RI N G


6 H ARN ESS AN D CON N ECTOR Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Inspect the wiring harness Step 11.
related to the APP sensor for
connector disconnection, short
circuit, and poor contact. No APP sensor malfunction.

Replace the accelerator pedal,


Is there any malfunction?
then go to Step 11.

(See ACCELERATOR PED AL


REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS OF


7 BRAKE SW I TCH Yes Go to Step 10.

Access the following PIDs using


No Go to the next step.
the M-MDS:

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

BOO

BPA

Are all PIDs normal?

I N SPECT BRAKE SW I TCH


8 Yes Replace the brake switch, then go to Step 11.
Inspect the brake switch.
(See BRAKE PED AL REM OVAL/ I N STALLATI ON .)
(See BRAKE SW I TCH
I N SPECTI ON .)
No Go to the next step.
Is there any malfunction?

cardiagn.com
I N SPECT BRAKE PED AL PLAY AM OUN T
9 Yes Inspect the wiring harness related to the brake
Inspect the brake pedal play switch for connector disconnection, short
amount. circuit, and poor contact.

(See BRAKE PED AL I N SPECTI ON .) If there is any malfunction:

Is the amount of brake pedal Repair or


play normal? replace the
malfunctioning
part according
to the
inspection
results, then
go to Step 11.

No Repair or replace the malfunctioning part


according to the inspection results, then go to
Step 11.

VERI FY I F A D TC RELATED TO D RI VE- BY-


10 W I RE CON TROL I S D ETECTED Yes Go to the applicable DTC inspection.

Perform the KOER self test. (See D TC TABLE [ M ZR 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR


No Go to the next step.
2 .5 ] .)

Is a DTC related to the drive-by-


wire control present?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
CAUTI ON :

While performing this step, No Go to the next step.


always operate the vehicle in a
safe and lawful manner.

When the M-MDS is used to


observe monitor system status
while driving, be sure to have
another technician with you, or
record the data in the M-MDS
using the PID/DATA MONITOR
AND RECORD capturing function
and inspect later.

Drive the vehicle under the


snapshot data condition.

cardiagn.com
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR


2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 1 :0 0 [ M ZR 2 .5 ]

DTC
CMP timing over-advanced
P0011:00

The actual valve timing is over-advanced by 1 5 ° from the target valve


timing for specified period when the OCV is controlled in the maximum valve
timing retard condition.

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,0 0 0 r pm

Engine coolant temperature: 6 0 —1 1 0 ° C { 1 4 0 —2 3 0 ° F}

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV malfunction

Spool valve in OCV is stuck in advanced position

Variable valve timing mechanism misinstallation


POSSI BLE
Loose timing chain or improper valve timing due to timing chain slippage
CAUSE
Stopper pin mechanism malfunction

Variable valve timing mechanism is stuck in advanced position

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION


cardiagn.com
VERI FY FREEZE FRAM E D ATA ( M OD E
1 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Has the FREEZE FRAME
data on the repair order, then go to the next step.
DATA (Mode 2)/snapshot
data been recorded?

VERI FY RELATED REPAI R


2 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to
repair information the next step.
availability.
No Go to the next step.
Is any related repair
information available?

I N SPECT OCV
3 Yes Reinstall or replace the OCV, then go to Step 7.
Remove the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( OCV)
REM OVAL/ I N STALLATI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Inspect the position of the


spool valve in the OCV.

(See OI L CON TROL VALVE


( OCV) I N SPECTI ON [ M ZR
2 .5 ] .)

Is the spool valve located


at the valve advanced
position?

VERI FY VALVE TI M I N G M ECH AN I SM


4 I N STALLATI ON Yes Reinstall the misinstallation or loose parts correctly,
then go to Step 7.
Verify the valve timing
mechanism installation for (See VARI ABLE VALVE TI M I N G ACTUATOR
the following parts: REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Timing
chain No Go to the next step.

Camshaft
sprocket
lock bolt

Crankshaft
pulley lock
bolt

Is there any malfunction?

I N SPECT STOPPER PI N M ECH AN I SM

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5 Yes Replace the variable valve timing actuator, then go to
Remove the timing chain. Step 7.

(See TI M I N G CH AI N (See VARI ABLE VALVE TI M I N G ACTUATOR


REM OVAL/ I N STALLATI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Inspect the stopper pin No Go to the next step.


mechanism.

(See VARI ABLE VALVE


TI M I N G ACTUATOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT ROTOR POSI TI ON


6 Yes Reinstall or replace the variable valve timing actuator,
Remove the variable valve then go to the next step.
timing actuator.
(See VARI ABLE VALVE TI M I N G ACTUATOR
(See VARI ABLE VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TI M I N G ACTUATOR
REM OVAL/ I N STALLATI ON VARI ABLE VALVE TI M I N G M ECH AN I SM I S
No N ORM AL
[ M ZR 2 .5 ] .)

Is the rotor at the N OTE:


maximum valve timing
advanced position? This DTC is detected as an
intermittent concern.

An intermittent concern might be


removed using the cleaning mode of
the variable valve timing control
function.

Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace the


disconnected connectors. PCM.

Clear the DTC from the (See PCM REM OVAL/ I N STALLATI ON
PCM memory using the M- [ M ZR 2 .5 ] .)
MDS.
Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)
No Go to the next step.
Switch the ignition to off.

Start the engine and warm


it up completely.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for


cardiagn.com
this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 1 :0 0 [ M ZR 2 .5 ]

DTC
CMP timing over-advanced
P0011:00

The actual valve timing is over-advanced by 1 5 ° from the target valve


timing for specified period when the OCV is controlled in the maximum valve
timing retard condition.

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,0 0 0 r pm

Engine coolant temperature: 6 0 —1 1 0 ° C { 1 4 0 —2 3 0 ° F}

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV malfunction

Spool valve in OCV is stuck in advanced position

Variable valve timing mechanism misinstallation


POSSI BLE
Loose timing chain or improper valve timing due to timing chain slippage
CAUSE
Stopper pin mechanism malfunction

Variable valve timing mechanism is stuck in advanced position

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION


cardiagn.com
VERI FY FREEZE FRAM E D ATA ( M OD E
1 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Has the FREEZE FRAME
data on the repair order, then go to the next step.
DATA (Mode 2)/snapshot
data been recorded?

VERI FY RELATED REPAI R


2 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to
repair information the next step.
availability.
No Go to the next step.
Is any related repair
information available?

I N SPECT OCV
3 Yes Reinstall or replace the OCV, then go to Step 7.
Remove the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
( OCV)
REM OVAL/ I N STALLATI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Inspect the position of the


spool valve in the OCV.

(See OI L CON TROL VALVE


( OCV) I N SPECTI ON [ M ZR
2 .5 ] .)

Is the spool valve located


at the valve advanced
position?

VERI FY VALVE TI M I N G M ECH AN I SM


4 I N STALLATI ON Yes Reinstall the misinstallation or loose parts correctly,
then go to Step 7.
Verify the valve timing
mechanism installation for (See VARI ABLE VALVE TI M I N G ACTUATOR
the following parts: REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Timing
chain No Go to the next step.

Camshaft
sprocket
lock bolt

Crankshaft
pulley lock
bolt

Is there any malfunction?

I N SPECT STOPPER PI N M ECH AN I SM

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5 Yes Replace the variable valve timing actuator, then go to
Remove the timing chain. Step 7.

(See TI M I N G CH AI N (See VARI ABLE VALVE TI M I N G ACTUATOR


REM OVAL/ I N STALLATI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Inspect the stopper pin No Go to the next step.


mechanism.

(See VARI ABLE VALVE


TI M I N G ACTUATOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT ROTOR POSI TI ON


6 Yes Reinstall or replace the variable valve timing actuator,
Remove the variable valve then go to the next step.
timing actuator.
(See VARI ABLE VALVE TI M I N G ACTUATOR
(See VARI ABLE VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TI M I N G ACTUATOR
REM OVAL/ I N STALLATI ON VARI ABLE VALVE TI M I N G M ECH AN I SM I S
No N ORM AL
[ M ZR 2 .5 ] .)

Is the rotor at the N OTE:


maximum valve timing
advanced position? This DTC is detected as an
intermittent concern.

An intermittent concern might be


removed using the cleaning mode of
the variable valve timing control
function.

Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace the


disconnected connectors. PCM.

Clear the DTC from the (See PCM REM OVAL/ I N STALLATI ON
PCM memory using the M- [ M ZR 2 .5 ] .)
MDS.
Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)
No Go to the next step.
Switch the ignition to off.

Start the engine and warm


it up completely.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for


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this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 2 :0 0 [ M ZR 2 .5 ]

DTC
CMP timing over-retarded
P0012:00

The actual valve timing is over-retarded by 1 0 ° from the target valve


timing for specified period when the OCV system control is within the
feedback range.

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,0 0 0 r pm

Engine coolant temperature: 6 0 —1 1 0 ° C { 1 4 0 —2 3 0 ° F}

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Low engine oil pressure

OCV malfunction

Spool valve in the OCV is stuck in retard position

Timing chain misinstallation


POSSI BLE
The following engine oil runners are clogged or have leakage:
CAUSE
Between the oil pressure switch and the OCV

Between the OCV and the variable valve timing actuator

In the variable valve timing actuator

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Has the FREEZE FRAME
data on the repair order, then go to the next step.
DATA (Mode 2)/snapshot
data been recorded?

VERI FY RELATED REPAI R


2 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G COD E OR


3 STORED D TCs Yes Go to the applicable DTC inspection.

Switch the ignition to off, (See D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ] .)


then to the ON (engine
(See D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ] .)
off).

Verify the related No Go to the next step.


PENDING CODE or
stored DTCs using the
M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Is the DTC P2088:00 or


P2089:00 present?

VERI FY EN GI N E OI L PRESSURE
4 Yes Inspect the engine oil pressure.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZR 2 .5 ] .)
Does the oil pressure
warning light illuminate? Repair or replace the malfunctioning part according to
the inspection results, then go to Step 8.

No Go to the next step.

I N SPECT OCV
5 Yes Reinstall or replace the OCV, then go to Step 8.
Stop the engine.
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON
Remove the OCV. [ M ZR 2 .5 ] .)

(See OI L CON TROL VALVE

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( OCV) No Go to the next step.
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Inspect the position of


the spool valve in the
OCV.

(See OI L CON TROL VALVE


( OCV) I N SPECTI ON [ M ZR
2 .5 ] .)

Is the spool valve


located at the valve
retard position?

VERI FY TI M I N G CH AI N
6 I N STALLATI ON Yes Go to the next step.

Remove the engine front


No Reinstall the timing chain, then go to Step 8.
cover.
(See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Is the camshaft timing


mark at the correct
point?

I N SPECT EN GI N E OI L RUN N ER
7 Yes Repair or replace the suspected runner, then go to the
Inspect the following next step.
engine oil runners for
clogging or leakage: VARI ABLE VALVE TI M I N G M ECH AN I SM I S N ORM AL
No
Between N OTE:
oil
pressure This DTC is detected by intermittent
switch concern.
and An intermittent concern might be
OCV removed using the cleaning mode of
the variable valve timing control
Between
function.
OCV
and Go to the next step.
variable
valve
timing
actuator

In
variable
valve
timing
actuator

Is there any clogging or


leakage?

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VERI FY D TC TROUBLESH OOTI N G
8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON
Clear the DTC from the [ M ZR 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Switch the ignition to off.

Start the engine and


warm it up completely.

Perform the KOER self


test.

(See KOEO/ KOER SELF


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE


for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 1 2 :0 0 [ M ZR 2 .5 ]

DTC
CMP timing over-retarded
P0012:00

The actual valve timing is over-retarded by 1 0 ° from the target valve


timing for specified period when the OCV system control is within the
feedback range.

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,0 0 0 r pm

Engine coolant temperature: 6 0 —1 1 0 ° C { 1 4 0 —2 3 0 ° F}

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Low engine oil pressure

OCV malfunction

Spool valve in the OCV is stuck in retard position

Timing chain misinstallation


POSSI BLE
The following engine oil runners are clogged or have leakage:
CAUSE
Between the oil pressure switch and the OCV

Between the OCV and the variable valve timing actuator

In the variable valve timing actuator

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Has the FREEZE FRAME
data on the repair order, then go to the next step.
DATA (Mode 2)/snapshot
data been recorded?

VERI FY RELATED REPAI R


2 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G COD E OR


3 STORED D TCs Yes Go to the applicable DTC inspection.

Switch the ignition to off, (See D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ] .)


then to the ON (engine
(See D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ] .)
off).

Verify the related No Go to the next step.


PENDING CODE or
stored DTCs using the
M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Is the DTC P2088:00 or


P2089:00 present?

VERI FY EN GI N E OI L PRESSURE
4 Yes Inspect the engine oil pressure.
Start the engine.
(See OI L PRESSURE I N SPECTI ON [ M ZR 2 .5 ] .)
Does the oil pressure
warning light illuminate? Repair or replace the malfunctioning part according to
the inspection results, then go to Step 8.

No Go to the next step.

I N SPECT OCV
5 Yes Reinstall or replace the OCV, then go to Step 8.
Stop the engine.
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON
Remove the OCV. [ M ZR 2 .5 ] .)

(See OI L CON TROL VALVE

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( OCV) No Go to the next step.
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Inspect the position of


the spool valve in the
OCV.

(See OI L CON TROL VALVE


( OCV) I N SPECTI ON [ M ZR
2 .5 ] .)

Is the spool valve


located at the valve
retard position?

VERI FY TI M I N G CH AI N
6 I N STALLATI ON Yes Go to the next step.

Remove the engine front


No Reinstall the timing chain, then go to Step 8.
cover.
(See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TI M I N G CH AI N
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Is the camshaft timing


mark at the correct
point?

I N SPECT EN GI N E OI L RUN N ER
7 Yes Repair or replace the suspected runner, then go to the
Inspect the following next step.
engine oil runners for
clogging or leakage: VARI ABLE VALVE TI M I N G M ECH AN I SM I S N ORM AL
No
Between N OTE:
oil
pressure This DTC is detected by intermittent
switch concern.
and An intermittent concern might be
OCV removed using the cleaning mode of
the variable valve timing control
Between
function.
OCV
and Go to the next step.
variable
valve
timing
actuator

In
variable
valve
timing
actuator

Is there any clogging or


leakage?

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VERI FY D TC TROUBLESH OOTI N G
8 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON
Clear the DTC from the [ M ZR 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Switch the ignition to off.

Start the engine and


warm it up completely.

Perform the KOER self


test.

(See KOEO/ KOER SELF


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE


for this DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 0 :0 0 [ M ZR 2 .5 ]

DTC P0030:00 A/F sensor heater control circuit problem

OBD system monitors the output signal voltage from oxygen sensor which is proportion to the element
impedance of oxygen sensor.

If the output signal voltage a bove 1 .5 V after specified time from engine start, heater performance
considered failed.

M ON I TORI N G CON D I TI ON S

Battery voltage: 1 1 —1 8 V

Time from engine start: 7 4 s or m or e


D ETECTI ON
D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is an intermittent monitor (A/F sensor heater, HO2S heater).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction

Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short to power supply in wiring harness between A/F sensor terminal E and PCM terminal 2A

Open circuit in wiring harness between A/F sensor terminal D and PCM terminal 2AC

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E 2 )


1 Yes Go to the next step.
Is DTC P0030:00 on FREEZE FRAME DATA (Mode
2)?
No Go to troubleshooting for DTC on FREEZE FRAME DATA
(Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TC


4 Yes Go to the applicable DTC inspection.

cardiagn.com
Switch the ignition to off, then to the ON (engine
off). (See D TC P0 0 3 1 :0 0 [ M ZR 2 .5 ] .)

Verify the related PENDING CODE or stored DTCs (See D TC P0 0 3 2 :0 0 [ M ZR 2 .5 ] .)


using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P0031:00 or P0032:00 also present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 11.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER


6 Yes Replace the A/F sensor, then go to Step 11.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


7 TO GROUN D Yes If the short to ground circuit could be detected:

A/F sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between A/F sensor terminal
E (wiring harness-side) and body ground. If the short to ground circuit could not be detected:

Is there continuity? Replace the PCM (short to ground in


PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


9 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 11.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between A/F sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible open
circuit, then go to the next step.
Inspect for continuity between the following
terminals:

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A/F sensor terminal D (wiring
harness-side) and PCM terminal
2AC (wiring harness-side)

A/F sensor terminal E (wiring


harness-side) and PCM terminal 2A
(wiring harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 0 :0 0 [ M ZR 2 .5 ]

DTC P0030:00 A/F sensor heater control circuit problem

OBD system monitors the output signal voltage from oxygen sensor which is proportion to the element
impedance of oxygen sensor.

If the output signal voltage a bove 1 .5 V after specified time from engine start, heater performance
considered failed.

M ON I TORI N G CON D I TI ON S

Battery voltage: 1 1 —1 8 V

Time from engine start: 7 4 s or m or e


D ETECTI ON
D ia gn ost ic su ppor t n ot e
CON D I TI ON
This is an intermittent monitor (A/F sensor heater, HO2S heater).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction

Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short to power supply in wiring harness between A/F sensor terminal E and PCM terminal 2A

Open circuit in wiring harness between A/F sensor terminal D and PCM terminal 2AC

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E 2 )


1 Yes Go to the next step.
Is DTC P0030:00 on FREEZE FRAME DATA (Mode
2)?
No Go to troubleshooting for DTC on FREEZE FRAME DATA
(Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G COD E OR STORED D TC


4 Yes Go to the applicable DTC inspection.

cardiagn.com
Switch the ignition to off, then to the ON (engine
off). (See D TC P0 0 3 1 :0 0 [ M ZR 2 .5 ] .)

Verify the related PENDING CODE or stored DTCs (See D TC P0 0 3 2 :0 0 [ M ZR 2 .5 ] .)


using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P0031:00 or P0032:00 also present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 11.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER


6 Yes Replace the A/F sensor, then go to Step 11.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


7 TO GROUN D Yes If the short to ground circuit could be detected:

A/F sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between A/F sensor terminal
E (wiring harness-side) and body ground. If the short to ground circuit could not be detected:

Is there continuity? Replace the PCM (short to ground in


PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


9 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 11.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between A/F sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible open
circuit, then go to the next step.
Inspect for continuity between the following
terminals:

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A/F sensor terminal D (wiring
harness-side) and PCM terminal
2AC (wiring harness-side)

A/F sensor terminal E (wiring


harness-side) and PCM terminal 2A
(wiring harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 1 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor heater control circuit low input
P0031:00

The PCM monitors the A/F sensor heater output voltage. If the PCM turns the A/F sensor heater off but the
A/F sensor heater circuit remains low voltage, the PCM determines that the A/F sensor heater circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

Short to ground or open circuit in A/F sensor heater power supply circuit

Short to ground in wiring harness between main relay terminal D and A/F sensor terminal A

ENGINE 10 A fuse malfunction

POSSI BLE Open circuit in wiring harness between main relay terminal D and A/F sensor terminal A
CAUSE
Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

A/F sensor heater malfunction

PCM connector or terminal malfunction

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode 2)/snapshot
and DIAGNOSTIC MONITORING TEST RESULTS on the
data and DIAGNOSTIC MONITORING TEST RESULTS
repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

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A/F sensor connector is disconnected.
No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between A/F sensor terminal A
(wiring harness-side) and body ground. Repair or replace the
wiring harness for a
Is the voltage B+ ? possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 9.

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


5 TO GROUN D Yes If the short to ground circuit could be detected:

A/F sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between A/F sensor terminal E
(wiring harness-side) and body ground. Replace the PCM (short to ground in PCM
internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT A/ F SEN SOR H EATER


6 Yes Replace the A/F sensor, then go to Step 9.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON [ M ZR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR OPEN


8 CI RCUI T Yes Go to the next step.

A/F sensor and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible open
Inspect for continuity between A/F sensor terminal E circuit, then go to the next step.
(wiring harness-side) and PCM terminal 2A (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

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Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 1 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor heater control circuit low input
P0031:00

The PCM monitors the A/F sensor heater output voltage. If the PCM turns the A/F sensor heater off but the
A/F sensor heater circuit remains low voltage, the PCM determines that the A/F sensor heater circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

Short to ground or open circuit in A/F sensor heater power supply circuit

Short to ground in wiring harness between main relay terminal D and A/F sensor terminal A

ENGINE 10 A fuse malfunction

POSSI BLE Open circuit in wiring harness between main relay terminal D and A/F sensor terminal A
CAUSE
Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

A/F sensor heater malfunction

PCM connector or terminal malfunction

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode 2)/snapshot
and DIAGNOSTIC MONITORING TEST RESULTS on the
data and DIAGNOSTIC MONITORING TEST RESULTS
repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

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A/F sensor connector is disconnected.
No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between A/F sensor terminal A
(wiring harness-side) and body ground. Repair or replace the
wiring harness for a
Is the voltage B+ ? possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 9.

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


5 TO GROUN D Yes If the short to ground circuit could be detected:

A/F sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between A/F sensor terminal E
(wiring harness-side) and body ground. Replace the PCM (short to ground in PCM
internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT A/ F SEN SOR H EATER


6 Yes Replace the A/F sensor, then go to Step 9.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON [ M ZR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR OPEN


8 CI RCUI T Yes Go to the next step.

A/F sensor and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible open
Inspect for continuity between A/F sensor terminal E circuit, then go to the next step.
(wiring harness-side) and PCM terminal 2A (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

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Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 2 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor heater control circuit high input
P0032:00

The PCM monitors the A/F sensor heater output voltage. If the PCM turns the A/F sensor heater on but
the A/F sensor heater circuit remains high voltage, the PCM determines that the A/F sensor heater circuit
has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 7.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

cardiagn.com
I N SPECT A/ F SEN SOR H EATER
4 Yes Replace the A/F sensor, then go to Step 7.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


6 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to the next step.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between A/F sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 2 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor heater control circuit high input
P0032:00

The PCM monitors the A/F sensor heater output voltage. If the PCM turns the A/F sensor heater on but
the A/F sensor heater circuit remains high voltage, the PCM determines that the A/F sensor heater circuit
has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between A/F sensor terminal E and PCM terminal 2A

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 7.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

cardiagn.com
I N SPECT A/ F SEN SOR H EATER
4 Yes Replace the A/F sensor, then go to Step 7.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR H EATER CON TROL CI RCUI T FOR SH ORT


6 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to the next step.
A/F sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between A/F sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 7 :0 0 [ M ZR 2 .5 ]

DTC P0037:00 HO2S heater control circuit low input

The PCM monitors the HO2S heater output voltage. If the PCM turns the HO2S heater off but the HO2S
heater circuit remains low voltage, the PCM determines that the HO2S heater circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

Short to ground or open circuit in HO2S heater power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block
terminal 1B *2 and HO2S terminal C

HEGO 5 A fuse malfunction

POSSI BLE Open circuit in wiring harness between ignition switch terminal C*1/relay block terminal
CAUSE 1B *2 and HO2S terminal C

Short to ground in wiring harness between HO2S terminal D and PCM terminal 2B

HO2S heater malfunction

PCM connector or terminal malfunction

Open circuit in wiring harness between HO2S terminal D and PCM terminal 2B

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode 2)/snapshot
and DIAGNOSTIC MONITORING TEST RESULTS on the
data and DIAGNOSTIC MONITORING TEST RESULTS
repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the HO2S connector.


No Go to the next step.

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Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER POW ER SUPPLY CI RCUI T FOR SH ORT


4 TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

HO2S connector is disconnected.


No Inspect the HEGO 5 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between HO2S terminal C
(wiring harness-side) and body ground. Repair or replace the
wiring harness for a
Is the voltage B+ ? possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 9.

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

HO2S connector is disconnected. Repair or replace the wiring harness for


a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between HO2S terminal D
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT H O2 S H EATER
6 Yes Replace the HO2S, then go to Step 9.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between HO2S terminal D No Repair or replace the wiring harness for a possible open
(wiring harness-side) and PCM terminal 2B (wiring circuit, then go to the next step.
harness-side).

Is there continuity?

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 7 :0 0 [ M ZR 2 .5 ]

DTC P0037:00 HO2S heater control circuit low input

The PCM monitors the HO2S heater output voltage. If the PCM turns the HO2S heater off but the HO2S
heater circuit remains low voltage, the PCM determines that the HO2S heater circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

Short to ground or open circuit in HO2S heater power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block
terminal 1B *2 and HO2S terminal C

HEGO 5 A fuse malfunction

POSSI BLE Open circuit in wiring harness between ignition switch terminal C*1/relay block terminal
CAUSE 1B *2 and HO2S terminal C

Short to ground in wiring harness between HO2S terminal D and PCM terminal 2B

HO2S heater malfunction

PCM connector or terminal malfunction

Open circuit in wiring harness between HO2S terminal D and PCM terminal 2B

PCM malfunction

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Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode 2)/snapshot
and DIAGNOSTIC MONITORING TEST RESULTS on the
data and DIAGNOSTIC MONITORING TEST RESULTS
repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the HO2S connector.


No Go to the next step.

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Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER POW ER SUPPLY CI RCUI T FOR SH ORT


4 TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

HO2S connector is disconnected.


No Inspect the HEGO 5 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between HO2S terminal C
(wiring harness-side) and body ground. Repair or replace the
wiring harness for a
Is the voltage B+ ? possible short to
ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 9.

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

HO2S connector is disconnected. Repair or replace the wiring harness for


a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between HO2S terminal D
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT H O2 S H EATER
6 Yes Replace the HO2S, then go to Step 9.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between HO2S terminal D No Repair or replace the wiring harness for a possible open
(wiring harness-side) and PCM terminal 2B (wiring circuit, then go to the next step.
harness-side).

Is there continuity?

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 8 :0 0 [ M ZR 2 .5 ]

DTC
HO2S heater control circuit high input
P0038:00

The PCM monitors the HO2S heater output voltage. If the PCM turns the HO2S heater on but the HO2S
heater circuit remains high voltage, the PCM determines that the HO2S heater circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

HO2S heater malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between HO2S terminal D and PCM terminal 2B

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 7.

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Disconnect the HO2S connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER
4 Yes Replace the HO2S, then go to Step 7.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to the next step.
HO2S and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between HO2S terminal D


(wiring harness-side) and body ground.

Is there any voltage?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 0 3 8 :0 0 [ M ZR 2 .5 ]

DTC
HO2S heater control circuit high input
P0038:00

The PCM monitors the HO2S heater output voltage. If the PCM turns the HO2S heater on but the HO2S
heater circuit remains high voltage, the PCM determines that the HO2S heater circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor heater, HO2S heater).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CON D I TI ON in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

HO2S heater malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between HO2S terminal D and PCM terminal 2B

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA AN D


1 D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode 2)/snapshot
data and DIAGNOSTIC MONITORING TEST RESULTS on
data and DIAGNOSTIC MONITORING TEST RESULTS
the repair order, then go to the next step.
(A/F sensor heater, HO2S heater related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 7.

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Disconnect the HO2S connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER
4 Yes Replace the HO2S, then go to Step 7.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 7.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S H EATER CON TROL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to the next step.
HO2S and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between HO2S terminal D


(wiring harness-side) and body ground.

Is there any voltage?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the
Clear the DTC from the PCM memory using the M- PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 1 :0 0 [ M ZR 2 .5 ]

DTC
MAF sensor circuit range/performance problem
P0101:00

When the conditions are as follows, the PCM compares the intake airflow
amount with the estimated intake airflow amount (calculated from the
barometric pressure, MAP sensor and throttle opening angle).

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,5 0 0 r pm

Barometric pressure divided by intake manifold absolute


pressure: a bove 1 .2

Throttle position−throttle position be for e 1 5 m s : be low


10 %

Battery voltage: a bove 8 V

If over a period continuing for 5 s, the cumulative value of the intake airflow
amount divided by the estimated intake airflow amount is 1.35 or more, and
intake airflow amount multiplied by the estimated intake airflow amount is 6
g/ s { 0 .8 lb/ m in } or m or e , the PCM determines that the detected mass air
D ETECTI ON flow amount is above is too high.
CON D I TI ON
If over a period continuing for 5 s, the cumulative value of the intake airflow
amount divided by the estimated intake airflow amount is 0.65 or less, and
intake airflow amount multiplied by the estimated intake airflow amount is 6
g/ s { 0 .8 lb/ m in } or le ss, the PCM determines that the detected mass air
flow amount is above is too low.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition in two
consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if PCM detects the above malfunction condition


during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

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MAF sensor connector or terminal malfunction

POSSI BLE PCM connector or terminal malfunction


CAUSE
MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC P2 1 0 8 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the DTC P2108:00 also present?

VERI FY CURREN T I N PUT SI GN AL STATUS I S


4 CON CERN I N TERM I TTEN T OR CON STAN T Yes Go to the next step.

Start the engine.


No Intermittent concern exists.
Access the following PIDs using the M-
MDS. Go to the
“INTERMITTENT
(See ON - BOARD D I AGN OSTI C TEST [ M ZR CONCERN
2 .5 ] .) TROUBLESHOOTING”
procedure.
ECT
(See I N TERM I TTEN T
MAF CON CERN
TROUBLESH OOTI N G
TP REL [ M ZR 2 .5 ] .)

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RPM

Warm-up the engine until ECT PID is


above −200 °C {−392 °F}.

Idle the engine for 5 s or m or e .

CAUTI ON :

While performing this


step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Drive the vehicle under the following


two PID conditions:

Con dit ion 1

TP REL: 5 0 —8 7 .5 %

RPM: a bove 5 0 0 r pm

4th gear (MTX), D


range (ATX)

Con dit ion 2

TP REL: a bove 8 0 %

RPM: be low 2 ,0 0 0
r pm

Gear in

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

I N SPECT M AF/ I AT SEN SOR CON N ECTOR


5 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 8.
Switch the ignition to off.

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Disconnect the MAF/IAT sensor No Go to the next step.
connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR


7 Yes Replace the MAF/IAT sensor, then go to
Inspect the MAF sensor. the next step.

(See M ASS AI R FLOW ( M AF) SEN SOR (See I N TAKE- AI R SYSTEM


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to connect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine.

Warm-up the engine until ECT PID is No Go to the next step.


above −200 °C {−392 °F}.

Idle the engine for 5 s or m or e .

CAUTI ON :

While performing this


step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR

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AND RECORD capturing
function and inspect
later.

Drive the vehicle under the following


two PID conditions:

Con dit ion 1

TP REL: 5 0 —8 7 .5 %

RPM: a bove 5 0 0 r pm

4th gear (MTX), D


range (ATX)

Con dit ion 2

TP REL: a bove 8 0 %

RPM: be low 2 ,0 0 0
r pm

Gear in

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 1 :0 0 [ M ZR 2 .5 ]

DTC
MAF sensor circuit range/performance problem
P0101:00

When the conditions are as follows, the PCM compares the intake airflow
amount with the estimated intake airflow amount (calculated from the
barometric pressure, MAP sensor and throttle opening angle).

M ON I TORI N G CON D I TI ON S

Engine speed: be low 4 ,5 0 0 r pm

Barometric pressure divided by intake manifold absolute


pressure: a bove 1 .2

Throttle position−throttle position be for e 1 5 m s : be low


10 %

Battery voltage: a bove 8 V

If over a period continuing for 5 s, the cumulative value of the intake airflow
amount divided by the estimated intake airflow amount is 1.35 or more, and
intake airflow amount multiplied by the estimated intake airflow amount is 6
g/ s { 0 .8 lb/ m in } or m or e , the PCM determines that the detected mass air
D ETECTI ON flow amount is above is too high.
CON D I TI ON
If over a period continuing for 5 s, the cumulative value of the intake airflow
amount divided by the estimated intake airflow amount is 0.65 or less, and
intake airflow amount multiplied by the estimated intake airflow amount is 6
g/ s { 0 .8 lb/ m in } or le ss, the PCM determines that the detected mass air
flow amount is above is too low.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if PCM detects the above malfunction condition in two
consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if PCM detects the above malfunction condition


during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

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MAF sensor connector or terminal malfunction

POSSI BLE PCM connector or terminal malfunction


CAUSE
MAF sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order,
then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC P2 1 0 8 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the DTC P2108:00 also present?

VERI FY CURREN T I N PUT SI GN AL STATUS I S


4 CON CERN I N TERM I TTEN T OR CON STAN T Yes Go to the next step.

Start the engine.


No Intermittent concern exists.
Access the following PIDs using the M-
MDS. Go to the
“INTERMITTENT
(See ON - BOARD D I AGN OSTI C TEST [ M ZR CONCERN
2 .5 ] .) TROUBLESHOOTING”
procedure.
ECT
(See I N TERM I TTEN T
MAF CON CERN
TROUBLESH OOTI N G
TP REL [ M ZR 2 .5 ] .)

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RPM

Warm-up the engine until ECT PID is


above −200 °C {−392 °F}.

Idle the engine for 5 s or m or e .

CAUTI ON :

While performing this


step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Drive the vehicle under the following


two PID conditions:

Con dit ion 1

TP REL: 5 0 —8 7 .5 %

RPM: a bove 5 0 0 r pm

4th gear (MTX), D


range (ATX)

Con dit ion 2

TP REL: a bove 8 0 %

RPM: be low 2 ,0 0 0
r pm

Gear in

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

I N SPECT M AF/ I AT SEN SOR CON N ECTOR


5 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 8.
Switch the ignition to off.

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Disconnect the MAF/IAT sensor No Go to the next step.
connector.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR


7 Yes Replace the MAF/IAT sensor, then go to
Inspect the MAF sensor. the next step.

(See M ASS AI R FLOW ( M AF) SEN SOR (See I N TAKE- AI R SYSTEM


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to connect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine.

Warm-up the engine until ECT PID is No Go to the next step.


above −200 °C {−392 °F}.

Idle the engine for 5 s or m or e .

CAUTI ON :

While performing this


step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR

cardiagn.com
AND RECORD capturing
function and inspect
later.

Drive the vehicle under the following


two PID conditions:

Con dit ion 1

TP REL: 5 0 —8 7 .5 %

RPM: a bove 5 0 0 r pm

4th gear (MTX), D


range (ATX)

Con dit ion 2

TP REL: a bove 8 0 %

RPM: be low 2 ,0 0 0
r pm

Gear in

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 2 :0 0 [ M ZR 2 .5 ]

DTC P0102:00 MAF sensor circuit low input

The PCM monitors input voltage from the MAF sensor when the engine running. If the input
voltage is be low 0 .2 1 V for 5 s, the PCM determines that the MAF circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

Short to ground or open circuit in MAF sensor power supply circuit

Short to ground in wiring harness between main relay terminal D and MAF/IAT
sensor terminal A

ENGINE 10 A fuse malfunction

POSSI BLE Open circuit in wiring harness between main relay terminal D and MAF/IAT
CAUSE sensor terminal A

Short to ground in wiring harness between MAF/IAT sensor terminal C and PCM terminal 1AK

PCM connector or terminal malfunction

Open circuit in wiring harness between MAF/IAT sensor terminal C and PCM terminal 1AK

MAF sensor malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT M AF SEN SOR POW ER SUPPLY CI RCUI T FOR SH ORT


4 TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

MAF/IAT sensor connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between the MAF/IAT sensor
terminal A (wiring harness-side) and body ground. Repair or
replace the
Is the voltage B+ ? wiring harness
for a possible
short to
ground.

Replace the
fuse.

If the fuse is deterioration:

Replace the
fuse.

If the fuse is normal:

Repair or
replace the
wiring harness
for a possible
open circuit.

Go to Step 9.

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

MAF/IAT sensor connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between MAF/IAT sensor If the short to ground circuit could not be
terminal C (wiring harness-side) and body ground. detected:

Is there continuity? Replace the PCM (short to


ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a

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Inspect for continuity between MAF/IAT sensor possible open circuit, then go to Step 9.
terminal C (wiring harness-side) and PCM terminal
1AK (wiring harness-side).

Is there continuity?

I N SPECT M AF SEN SOR


8 Yes Replace the MAF/IAT sensor, then go to the next
Inspect the MAF sensor. step.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M- replace the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 2 :0 0 [ M ZR 2 .5 ]

DTC P0102:00 MAF sensor circuit low input

The PCM monitors input voltage from the MAF sensor when the engine running. If the input
voltage is be low 0 .2 1 V for 5 s, the PCM determines that the MAF circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

Short to ground or open circuit in MAF sensor power supply circuit

Short to ground in wiring harness between main relay terminal D and MAF/IAT
sensor terminal A

ENGINE 10 A fuse malfunction

POSSI BLE Open circuit in wiring harness between main relay terminal D and MAF/IAT
CAUSE sensor terminal A

Short to ground in wiring harness between MAF/IAT sensor terminal C and PCM terminal 1AK

PCM connector or terminal malfunction

Open circuit in wiring harness between MAF/IAT sensor terminal C and PCM terminal 1AK

MAF sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT M AF SEN SOR POW ER SUPPLY CI RCUI T FOR SH ORT


4 TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

MAF/IAT sensor connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between the MAF/IAT sensor
terminal A (wiring harness-side) and body ground. Repair or
replace the
Is the voltage B+ ? wiring harness
for a possible
short to
ground.

Replace the
fuse.

If the fuse is deterioration:

Replace the
fuse.

If the fuse is normal:

Repair or
replace the
wiring harness
for a possible
open circuit.

Go to Step 9.

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

MAF/IAT sensor connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between MAF/IAT sensor If the short to ground circuit could not be
terminal C (wiring harness-side) and body ground. detected:

Is there continuity? Replace the PCM (short to


ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a

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Inspect for continuity between MAF/IAT sensor possible open circuit, then go to Step 9.
terminal C (wiring harness-side) and PCM terminal
1AK (wiring harness-side).

Is there continuity?

I N SPECT M AF SEN SOR


8 Yes Replace the MAF/IAT sensor, then go to the next
Inspect the MAF sensor. step.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M- replace the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 3 :0 0 [ M ZR 2 .5 ]

DTC P0103:00 MAF sensor circuit high input

The PCM monitors the input voltage from the MAF sensor when the engine running. If the input
voltage is a bove 4 .9 V for 5 s, the PCM determines that the MAF circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between MAF/IAT sensor terminal C and PCM terminal
POSSI BLE 1AK
CAUSE
Open circuit in wiring harness between MAF/IAT sensor terminal B and PCM terminal 1P

MAF sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


5 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
MAF/IAT sensor and PCM connectors are 8.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between MAF/IAT sensor


terminal C (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 8.

Inspect for continuity between MAF/IAT sensor


terminal B (wiring harness-side) and PCM terminal
1P (wiring harness-side).

Is there continuity?

I N SPECT M AF SEN SOR


7 Yes Replace the MAF/IAT sensor, then go to the next
Inspect the MAF sensor. step.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M- replace the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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< Pr e viou s Next >
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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 3 :0 0 [ M ZR 2 .5 ]

DTC P0103:00 MAF sensor circuit high input

The PCM monitors the input voltage from the MAF sensor when the engine running. If the input
voltage is a bove 4 .9 V for 5 s, the PCM determines that the MAF circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between MAF/IAT sensor terminal C and PCM terminal
POSSI BLE 1AK
CAUSE
Open circuit in wiring harness between MAF/IAT sensor terminal B and PCM terminal 1P

MAF sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AF SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


5 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
MAF/IAT sensor and PCM connectors are 8.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between MAF/IAT sensor


terminal C (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT M AF SEN SOR GROUN D CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 8.

Inspect for continuity between MAF/IAT sensor


terminal B (wiring harness-side) and PCM terminal
1P (wiring harness-side).

Is there continuity?

I N SPECT M AF SEN SOR


7 Yes Replace the MAF/IAT sensor, then go to the next
Inspect the MAF sensor. step.

(See M ASS AI R FLOW ( M AF) SEN SOR I N SPECTI ON (See I N TAKE- AI R SYSTEM
[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M- replace the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 7 :0 0 [ M ZR 2 .5 ]

DTC P0107:00 MAP sensor circuit low input

The PCM monitors the input voltage from the MAP sensor. If the input voltage is be low 0 .1 V
for 5 s, the PCM determines that the MAP sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor connector or terminal malfunction

Short to ground in wiring harness between MAP sensor terminal C and PCM terminal 2AU

Short to ground in wiring harness between MAP sensor terminal D and PCM terminal 2AG

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in MAP sensor signal circuit and ground circuit each other

Open circuit in wiring harness between MAP sensor terminal C and PCM terminal 2AU

MAP sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the MAP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT M AP SEN SOR CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:

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MAP sensor connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the following harness for a possible short to
terminals and body ground: ground.

MAP sensor terminal C (wiring If the short to ground circuit could not be
harness-side) detected:

MAP sensor terminal D (wiring Replace the PCM (short to


harness-side) ground in PCM internal circuit).

Is there continuity? (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AP SEN SOR SI GN AL AN D GROUN D CI RCUI TS FOR


6 SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
MAP sensor and PCM connectors are disconnected.

Inspect for continuity between MAP sensor terminals No Go to the next step.
D and A (wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR POW ER SUPPLY CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

MAP sensor and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible
Inspect for continuity between MAP sensor terminal open circuit, then go to Step 9.
C (wiring harness-side) and PCM terminal 2AU
(wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR


8 Yes Replace the MAP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)
Inspect the MAP sensor. SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

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Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 7 :0 0 [ M ZR 2 .5 ]

DTC P0107:00 MAP sensor circuit low input

The PCM monitors the input voltage from the MAP sensor. If the input voltage is be low 0 .1 V
for 5 s, the PCM determines that the MAP sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor connector or terminal malfunction

Short to ground in wiring harness between MAP sensor terminal C and PCM terminal 2AU

Short to ground in wiring harness between MAP sensor terminal D and PCM terminal 2AG

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in MAP sensor signal circuit and ground circuit each other

Open circuit in wiring harness between MAP sensor terminal C and PCM terminal 2AU

MAP sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT M AP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the MAP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT M AP SEN SOR CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:

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MAP sensor connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the following harness for a possible short to
terminals and body ground: ground.

MAP sensor terminal C (wiring If the short to ground circuit could not be
harness-side) detected:

MAP sensor terminal D (wiring Replace the PCM (short to


harness-side) ground in PCM internal circuit).

Is there continuity? (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AP SEN SOR SI GN AL AN D GROUN D CI RCUI TS FOR


6 SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
MAP sensor and PCM connectors are disconnected.

Inspect for continuity between MAP sensor terminals No Go to the next step.
D and A (wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR POW ER SUPPLY CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

MAP sensor and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible
Inspect for continuity between MAP sensor terminal open circuit, then go to Step 9.
C (wiring harness-side) and PCM terminal 2AU
(wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR


8 Yes Replace the MAP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)
Inspect the MAP sensor. SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

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Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 8 :0 0 [ M ZR 2 .5 ]

DTC P0108:00 MAP sensor circuit high input

The PCM monitors the input voltage from the MAP sensor. If input the voltage is a bove 4 .9 V
for 5 s, the PCM determines that the MAP sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in MAP sensor signal circuit and power supply circuit each other

POSSI BLE Short to power supply in wiring harness between MAP sensor terminal D and PCM terminal 2AG
CAUSE
Open circuit in wiring harness between MAP sensor terminal A and PCM terminal 2AV

Open circuit in wiring harness between MAP sensor terminal D and PCM terminal 2AG

MAP sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT M AP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the MAP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then

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Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AP SEN SOR SI GN AL AN D POW ER SUPPLY


5 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 9.
MAP sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between MAP sensor
terminals C and D (wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
MAP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between MAP sensor


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT M AP SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 9.

Inspect for continuity between the following


terminals:

MAP sensor terminal A (wiring


harness-side) and PCM terminal
2AV (wiring harness-side)

MAP sensor terminal D (wiring


harness-side) and PCM terminal
2AG (wiring harness-side)

Is there continuity?

I N SPECT M AP SEN SOR


8 Yes Replace the MAP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR
Inspect the MAP sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)


SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 0 8 :0 0 [ M ZR 2 .5 ]

DTC P0108:00 MAP sensor circuit high input

The PCM monitors the input voltage from the MAP sensor. If input the voltage is a bove 4 .9 V
for 5 s, the PCM determines that the MAP sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in MAP sensor signal circuit and power supply circuit each other

POSSI BLE Short to power supply in wiring harness between MAP sensor terminal D and PCM terminal 2AG
CAUSE
Open circuit in wiring harness between MAP sensor terminal A and PCM terminal 2AV

Open circuit in wiring harness between MAP sensor terminal D and PCM terminal 2AG

MAP sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT M AP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the MAP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then

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Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AP SEN SOR SI GN AL AN D POW ER SUPPLY


5 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 9.
MAP sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between MAP sensor
terminals C and D (wiring harness-side).

Is there continuity?

I N SPECT M AP SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
MAP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between MAP sensor


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT M AP SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 9.

Inspect for continuity between the following


terminals:

MAP sensor terminal A (wiring


harness-side) and PCM terminal
2AV (wiring harness-side)

MAP sensor terminal D (wiring


harness-side) and PCM terminal
2AG (wiring harness-side)

Is there continuity?

I N SPECT M AP SEN SOR


8 Yes Replace the MAP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP) SEN SOR
Inspect the MAP sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)


SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 1 :0 0 [ M ZR 2 .5 ]

DTC
IAT sensor circuit range/performance problem
P0111:00

If the intake air temperature is higher than the engine coolant temperature
by 2 4 ° C { 4 3 ° F} for 2 0 s with the ignition switch is ON *, the PCM
determines that there is a IAT sensor circuit range/performance problem.
(TYPE A)

If the intake air temperature is higher than the engine coolant temperature
by 2 4 ° C { 4 3 ° F} for 2 0 s or the intake air temperature is lower than the
engine coolant temperature by −48 °C {−86 °F} for 20 s with the ignition
switch is ON *, the PCM determines that there is a IAT sensor circuit
range/performance problem. (TYPE B)
*: Ignition switch is ON when 6 h or m or e have passed since the ignition was switched off.
D ETECTI ON
CON D I TI ON D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

POSSI BLE IAT sensor malfunction


CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


cardiagn.com
1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the MAF/IAT No Go to the next step.


sensor connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT I AT SEN SOR


4 Yes Replace the MAF/IAT sensor, then go to Step 6.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See I N TAKE AI R [ M ZR 2 .5 ] .)
TEM PERATURE ( I AT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to the next step.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.

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PROCED URE [ M ZR 2 .5 ] .)
No Go to the next step.
Drive the vehicle under the
FREEZE FRAME DATA (Mode
2) condition.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 1 :0 0 [ M ZR 2 .5 ]

DTC
IAT sensor circuit range/performance problem
P0111:00

If the intake air temperature is higher than the engine coolant temperature
by 2 4 ° C { 4 3 ° F} for 2 0 s with the ignition switch is ON *, the PCM
determines that there is a IAT sensor circuit range/performance problem.
(TYPE A)

If the intake air temperature is higher than the engine coolant temperature
by 2 4 ° C { 4 3 ° F} for 2 0 s or the intake air temperature is lower than the
engine coolant temperature by −48 °C {−86 °F} for 20 s with the ignition
switch is ON *, the PCM determines that there is a IAT sensor circuit
range/performance problem. (TYPE B)
*: Ignition switch is ON when 6 h or m or e have passed since the ignition was switched off.
D ETECTI ON
CON D I TI ON D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

POSSI BLE IAT sensor malfunction


CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


cardiagn.com
1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the MAF/IAT No Go to the next step.


sensor connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT I AT SEN SOR


4 Yes Replace the MAF/IAT sensor, then go to Step 6.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See I N TAKE AI R [ M ZR 2 .5 ] .)
TEM PERATURE ( I AT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM then go to the next step.
connector.

Inspect for poor connection No Go to the next step.


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.

cardiagn.com
PROCED URE [ M ZR 2 .5 ] .)
No Go to the next step.
Drive the vehicle under the
FREEZE FRAME DATA (Mode
2) condition.

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 2 :0 0 [ M ZR 2 .5 ]

DTC P0112:00 IAT sensor circuit low input

The PCM monitors the IAT sensor signal. If the PCM detects that the IAT sensor voltage is
be low 0 .1 6 V for 5 s, the PCM determines that the IAT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

Short to ground in wiring harness between MAF/IAT sensor terminal D and PCM terminal 1AT

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in IAT sensor signal circuit and ground circuit each other

IAT sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.
Inspect for poor connection (such as

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damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT I AT SI GN AL CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:
MAF/IAT sensor connector is disconnected.
Repair or replace the wiring harness
Inspect for continuity between MAF/IAT sensor for a possible short to ground.
terminal D (wiring harness-side) and body
ground. If the short to ground circuit could not be detected:

Is there continuity? Replace the PCM (short to ground in


PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT I AT SEN SOR SI GN AL AN D GROUN D CI RCUI TS


6 FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 8.
MAF/IAT sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between MAF/IAT sensor
terminals D and E (wiring harness-side).

Is there continuity?

VERI FY PI D D ATA FOR I AT SEN SOR M ALFUN CTI ON


7 Yes Replace the MAF/IAT sensor, then go to the next step.
Access the IAT PID using the M-MDS.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Verify the IAT value when disconnecting the


MAF/IAT sensor connector. No Go to the next step.

Is the IAT value normal?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.

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(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 2 :0 0 [ M ZR 2 .5 ]

DTC P0112:00 IAT sensor circuit low input

The PCM monitors the IAT sensor signal. If the PCM detects that the IAT sensor voltage is
be low 0 .1 6 V for 5 s, the PCM determines that the IAT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

Short to ground in wiring harness between MAF/IAT sensor terminal D and PCM terminal 1AT

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in IAT sensor signal circuit and ground circuit each other

IAT sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.
Inspect for poor connection (such as

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damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT I AT SI GN AL CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:
MAF/IAT sensor connector is disconnected.
Repair or replace the wiring harness
Inspect for continuity between MAF/IAT sensor for a possible short to ground.
terminal D (wiring harness-side) and body
ground. If the short to ground circuit could not be detected:

Is there continuity? Replace the PCM (short to ground in


PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT I AT SEN SOR SI GN AL AN D GROUN D CI RCUI TS


6 FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to Step 8.
MAF/IAT sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between MAF/IAT sensor
terminals D and E (wiring harness-side).

Is there continuity?

VERI FY PI D D ATA FOR I AT SEN SOR M ALFUN CTI ON


7 Yes Replace the MAF/IAT sensor, then go to the next step.
Access the IAT PID using the M-MDS.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Verify the IAT value when disconnecting the


MAF/IAT sensor connector. No Go to the next step.

Is the IAT value normal?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.

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(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 3 :0 0 [ M ZR 2 .5 ]

DTC P0113:00 IAT sensor circuit high input

The PCM monitors the IAT sensor signal. If the PCM detects that the IAT sensor voltage is
a bove 4 .8 V for 5 s, the PCM determines that IAT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

PCM connector or terminal malfunction

IAT sensor malfunction

POSSI BLE Short to power supply in wiring harness between MAF/IAT sensor terminal D and PCM terminal
CAUSE 1AT

Open circuit in wiring harness between MAF/IAT sensor terminal D and PCM terminal 1AT

Open circuit in wiring harness between MAF/IAT sensor terminal E and PCM terminal 1AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.
Inspect for poor connection (such as

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damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY PI D D ATA FOR I AT SEN SOR M ALFUN CTI ON


5 Yes Replace the MAF/IAT sensor, then go to Step 8.
Reconnect all disconnected connectors.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
Access the IAT PID using the M-MDS. [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Connect a jumper wire between MAF/IAT sensor
terminals D and E (wiring harness-side).

Is the voltage be low 4 .8 V ?

I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
Switch the ignition to off.

Disconnect the MAF/IAT sensor and PCM No Go to the next step.


connectors.

Switch the ignition to ON (engine off).

Measure the voltage between MAF/IAT sensor


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT I AT SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between the following


terminals:

MAF/IAT sensor terminal D


(wiring harness-side) and PCM
terminal 1AT (wiring harness-
side)

MAF/IAT sensor terminal E


(wiring harness-side) and PCM
terminal 1AR (wiring harness-
side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.

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Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 3 :0 0 [ M ZR 2 .5 ]

DTC P0113:00 IAT sensor circuit high input

The PCM monitors the IAT sensor signal. If the PCM detects that the IAT sensor voltage is
a bove 4 .8 V for 5 s, the PCM determines that IAT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAF/IAT sensor connector or terminal malfunction

PCM connector or terminal malfunction

IAT sensor malfunction

POSSI BLE Short to power supply in wiring harness between MAF/IAT sensor terminal D and PCM terminal
CAUSE 1AT

Open circuit in wiring harness between MAF/IAT sensor terminal D and PCM terminal 1AT

Open circuit in wiring harness between MAF/IAT sensor terminal E and PCM terminal 1AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT M AF/ I AT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the MAF/IAT sensor connector.


No Go to the next step.
Inspect for poor connection (such as

cardiagn.com
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY PI D D ATA FOR I AT SEN SOR M ALFUN CTI ON


5 Yes Replace the MAF/IAT sensor, then go to Step 8.
Reconnect all disconnected connectors.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
Access the IAT PID using the M-MDS. [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Connect a jumper wire between MAF/IAT sensor
terminals D and E (wiring harness-side).

Is the voltage be low 4 .8 V ?

I N SPECT I AT SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
Switch the ignition to off.

Disconnect the MAF/IAT sensor and PCM No Go to the next step.


connectors.

Switch the ignition to ON (engine off).

Measure the voltage between MAF/IAT sensor


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT I AT SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
MAF/IAT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between the following


terminals:

MAF/IAT sensor terminal D


(wiring harness-side) and PCM
terminal 1AT (wiring harness-
side)

MAF/IAT sensor terminal E


(wiring harness-side) and PCM
terminal 1AR (wiring harness-
side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.

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Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 7 :0 0 [ M ZR 2 .5 ]

DTC P0117:00 ECT sensor circuit low input

The PCM monitors the ECT sensor signal. If the PCM detects that the ECT sensor voltage is
be low 0 .2 V for 5 s, the PCM determines that the ECT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (engine cooling system).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Engine overheating (cooling system malfunction)

ECT sensor connector or terminal malfunction

ECT sensor malfunction


POSSI BLE
Short to ground in wiring harness between ECT sensor terminal A and PCM terminal 2AH
CAUSE
PCM connector or terminal malfunction

Short circuit in ECT sensor signal circuit and ground circuit each other

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE Yes Go to the next step.
BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode
data and DIAGNOSTIC MONITORING TEST RESULTS on
2)/snapshot data and DIAGNOSTIC
the repair order, then go to the next step.
MONITORING TEST RESULTS (engine cooling
system related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

VERI FY EN GI N E CON D I TI ON
3 Yes Perform the symptom troubleshooting “NO.17
Is the engine overheating? COOLING SYSTEM CONCERNS-OVERHEATING”.

(See N O.1 7 COOLI N G SYSTEM CON CERN S- OVERH EATI N G


[ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

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Disconnect the ECT sensor connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY ECT SEN SOR M ALFUN CTI ON OR W I RI N G


5 H ARN ESS M ALFUN CTI ON Yes Replace the ECT sensor, then go to Step 9.

ECT sensor connector is disconnected. (See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Access the ECT PID using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Verify and compare the ECT PID values when


disconnecting and connecting ECT sensor
connector.

Does the ECT value change?

I N SPECT ECT SI GN AL CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
Switch the ignition to off.
Repair or replace the wiring harness
Disconnect the ECT sensor connector. for a possible short to ground.

Inspect for continuity between ECT sensor If the short to ground circuit could not be detected:
terminal A (wiring harness-side) and body
ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT ECT SEN SOR SI GN AL AN D GROUN D CI RCUI TS


8 FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to the next step.
ECT sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between ECT sensor
terminals A and B (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

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Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 7 :0 0 [ M ZR 2 .5 ]

DTC P0117:00 ECT sensor circuit low input

The PCM monitors the ECT sensor signal. If the PCM detects that the ECT sensor voltage is
be low 0 .2 V for 5 s, the PCM determines that the ECT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (engine cooling system).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Engine overheating (cooling system malfunction)

ECT sensor connector or terminal malfunction

ECT sensor malfunction


POSSI BLE
Short to ground in wiring harness between ECT sensor terminal A and PCM terminal 2AH
CAUSE
PCM connector or terminal malfunction

Short circuit in ECT sensor signal circuit and ground circuit each other

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE Yes Go to the next step.
BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode
data and DIAGNOSTIC MONITORING TEST RESULTS on
2)/snapshot data and DIAGNOSTIC
the repair order, then go to the next step.
MONITORING TEST RESULTS (engine cooling
system related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

VERI FY EN GI N E CON D I TI ON
3 Yes Perform the symptom troubleshooting “NO.17
Is the engine overheating? COOLING SYSTEM CONCERNS-OVERHEATING”.

(See N O.1 7 COOLI N G SYSTEM CON CERN S- OVERH EATI N G


[ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

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Disconnect the ECT sensor connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY ECT SEN SOR M ALFUN CTI ON OR W I RI N G


5 H ARN ESS M ALFUN CTI ON Yes Replace the ECT sensor, then go to Step 9.

ECT sensor connector is disconnected. (See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Access the ECT PID using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Verify and compare the ECT PID values when


disconnecting and connecting ECT sensor
connector.

Does the ECT value change?

I N SPECT ECT SI GN AL CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
Switch the ignition to off.
Repair or replace the wiring harness
Disconnect the ECT sensor connector. for a possible short to ground.

Inspect for continuity between ECT sensor If the short to ground circuit could not be detected:
terminal A (wiring harness-side) and body
ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT ECT SEN SOR SI GN AL AN D GROUN D CI RCUI TS


8 FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring harness,
then go to the next step.
ECT sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between ECT sensor
terminals A and B (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

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Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 8 :0 0 [ M ZR 2 .5 ]

DTC P0118:00 ECT sensor circuit high input

The PCM monitors the ECT sensor signal. If the PCM detects that the ECT sensor voltage is
a bove 4 .6 V for 5 s, the PCM determines that the ECT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (engine cooling system).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

ECT sensor malfunction

PCM connector or terminal malfunction


POSSI BLE
Short to power supply in wiring harness between ECT sensor terminal A and PCM terminal 2AH
CAUSE
Open circuit in wiring harness between ECT sensor terminal A and PCM terminal 2AH

Open circuit in wiring harness between ECT sensor terminal B and PCM terminal 2AY

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE Yes Go to the next step.
BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode
data and DIAGNOSTIC MONITORING TEST RESULTS on
2)/snapshot data and DIAGNOSTIC
the repair order, then go to the next step.
MONITORING TEST RESULTS (engine cooling
system related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the ECT sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

VERI FY PI D D ATA FOR ECT SEN SOR M ALFUN CTI ON


4 Yes Replace the ECT sensor, then go to Step 8.
ECT sensor connector is disconnected.

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(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
Access the ECT PID using the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Connect a jumper wire between ECT sensor
terminals A and B (wiring harness-side).

Is the voltage 4 .6 V or be low ?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
ECT sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between ECT sensor


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT ECT SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
ECT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between the following


terminals:

ECT sensor terminal A (wiring


harness-side) and PCM
terminal 2AH (wiring harness-
side)

ECT sensor terminal B (wiring


harness-side) and PCM
terminal 2AY (wiring harness-
side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE

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9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 1 8 :0 0 [ M ZR 2 .5 ]

DTC P0118:00 ECT sensor circuit high input

The PCM monitors the ECT sensor signal. If the PCM detects that the ECT sensor voltage is
a bove 4 .6 V for 5 s, the PCM determines that the ECT sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (engine cooling system).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

ECT sensor malfunction

PCM connector or terminal malfunction


POSSI BLE
Short to power supply in wiring harness between ECT sensor terminal A and PCM terminal 2AH
CAUSE
Open circuit in wiring harness between ECT sensor terminal A and PCM terminal 2AH

Open circuit in wiring harness between ECT sensor terminal B and PCM terminal 2AY

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE Yes Go to the next step.
BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot
Have the FREEZE FRAME DATA (Mode
data and DIAGNOSTIC MONITORING TEST RESULTS on
2)/snapshot data and DIAGNOSTIC
the repair order, then go to the next step.
MONITORING TEST RESULTS (engine cooling
system related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the ECT sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

VERI FY PI D D ATA FOR ECT SEN SOR M ALFUN CTI ON


4 Yes Replace the ECT sensor, then go to Step 8.
ECT sensor connector is disconnected.

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(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
Access the ECT PID using the M-MDS. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Connect a jumper wire between ECT sensor
terminals A and B (wiring harness-side).

Is the voltage 4 .6 V or be low ?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR SI GN AL CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
ECT sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between ECT sensor


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT ECT SEN SOR CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
ECT sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between the following


terminals:

ECT sensor terminal A (wiring


harness-side) and PCM
terminal 2AH (wiring harness-
side)

ECT sensor terminal B (wiring


harness-side) and PCM
terminal 2AY (wiring harness-
side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE

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9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 2 :0 0 [ M ZR 2 .5 ]

DTC P0122:00 TP sensor No.1 circuit low input

If the PCM detects that the TP sensor No.1 voltage is be low 0 .2 V while the engine is
running, the PCM determines that the TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

Short to ground in wiring harness between throttle body terminal A and PCM terminal
2AK

Short to ground in wiring harness between throttle body terminal B and PCM terminal
2AO
POSSI BLE
CAUSE PCM connector or terminal malfunction

Short circuit in TP sensor No.1 signal circuit and ground circuit each other

Open circuit in wiring harness between throttle body terminal B and PCM terminal 2AO

TP sensor No.1 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be
detected:
Throttle body connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the following harness for a possible short
terminals and body ground: to ground.

Throttle body terminal A If the short to ground circuit could not be


(wiring harness-side) detected:

Throttle body terminal B Replace the PCM (short to


(wiring harness-side) ground in PCM internal
circuit).
Is there continuity?
(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 SI GN AL AN D GROUN D


6 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Throttle body and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between throttle body
terminals A and D (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1 POW ER SUPPLY CI RCUI T FOR


7 OPEN CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 9.
Inspect for continuity between throttle body
terminal B (wiring harness-side) and PCM
terminal 2AO (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1. (See I N TAKE- AI R SYSTEM

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REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 2 :0 0 [ M ZR 2 .5 ]

DTC P0122:00 TP sensor No.1 circuit low input

If the PCM detects that the TP sensor No.1 voltage is be low 0 .2 V while the engine is
running, the PCM determines that the TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

Short to ground in wiring harness between throttle body terminal A and PCM terminal
2AK

Short to ground in wiring harness between throttle body terminal B and PCM terminal
2AO
POSSI BLE
CAUSE PCM connector or terminal malfunction

Short circuit in TP sensor No.1 signal circuit and ground circuit each other

Open circuit in wiring harness between throttle body terminal B and PCM terminal 2AO

TP sensor No.1 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be
detected:
Throttle body connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the following harness for a possible short
terminals and body ground: to ground.

Throttle body terminal A If the short to ground circuit could not be


(wiring harness-side) detected:

Throttle body terminal B Replace the PCM (short to


(wiring harness-side) ground in PCM internal
circuit).
Is there continuity?
(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 SI GN AL AN D GROUN D


6 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Throttle body and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between throttle body
terminals A and D (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1 POW ER SUPPLY CI RCUI T FOR


7 OPEN CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 9.
Inspect for continuity between throttle body
terminal B (wiring harness-side) and PCM
terminal 2AO (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1. (See I N TAKE- AI R SYSTEM

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REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 3 :0 0 [ M ZR 2 .5 ]

DTC P0123:00 TP sensor No.1 circuit high input

If the PCM detects the TP sensor No.1 voltage is to be a bove 4 .8 5 V after switch the
ignition to ON, PCM determines that TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between throttle body terminal A and PCM
terminal 2AK
POSSI BLE
CAUSE Short circuit in TP sensor No.1 signal circuit and power supply circuit each other

Open circuit in wiring harness between throttle body terminal D and PCM terminal 2AP

TP sensor No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 SI GN AL CI RCUI T FOR SH ORT


5 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Throttle body and PCM connectors are Step 9.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between throttle body


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT TP SEN SOR N O.1 SI GN AL AN D POW ER SUPPLY


6 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Throttle body and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to off.

Inspect for continuity between throttle body


terminals A and B (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1 GROUN D CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 9.
Inspect for continuity between throttle body
terminal D (wiring harness-side) and PCM
terminal 2AP (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1. (See I N TAKE- AI R SYSTEM


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.

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Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 3 :0 0 [ M ZR 2 .5 ]

DTC P0123:00 TP sensor No.1 circuit high input

If the PCM detects the TP sensor No.1 voltage is to be a bove 4 .8 5 V after switch the
ignition to ON, PCM determines that TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between throttle body terminal A and PCM
terminal 2AK
POSSI BLE
CAUSE Short circuit in TP sensor No.1 signal circuit and power supply circuit each other

Open circuit in wiring harness between throttle body terminal D and PCM terminal 2AP

TP sensor No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode
2)/snapshot data been recorded?
2)/snapshot data on the repair order, then
go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.1 SI GN AL CI RCUI T FOR SH ORT


5 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Throttle body and PCM connectors are Step 9.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between throttle body


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT TP SEN SOR N O.1 SI GN AL AN D POW ER SUPPLY


6 CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Throttle body and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to off.

Inspect for continuity between throttle body


terminals A and B (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1 GROUN D CI RCUI T FOR OPEN


7 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 9.
Inspect for continuity between throttle body
terminal D (wiring harness-side) and PCM
terminal 2AP (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.1


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1. (See I N TAKE- AI R SYSTEM


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.

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Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 5 :0 0 [ M ZR 2 .5 ]

DTC
Insufficient coolant temperature for closed loop fuel control
P0125:00

The PCM monitors the ECT sensor signal after engine is started while the
engine is cold. If the engine coolant temperature does not reach the expected
temperature for a specified period, the PCM determines that it has taken an
excessive amount of time for the engine coolant temperature to reach the
temperature necessary to start closed-loop fuel control.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (engine cooling system).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

POSSI BLE ECT sensor malfunction


CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
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RESULTS (engine cooling system
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not
availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

VERI FY CURREN T I N PUT SI GN AL STATUS I S


3 CON CERN I N TERM I TTEN T OR CON STAN T Yes Intermittent concern exists.

Access the ECT PID using the M- Go to the “INTERMITTENT


MDS. CONCERN
TROUBLESHOOTING”
(See ON - BOARD D I AGN OSTI C TEST procedure.
[ M ZR 2 .5 ] .)
(See I N TERM I TTEN T
Is the ECT PID a bove 6 0 ° C { 1 4 0 CON CERN
° F} ? TROUBLESH OOTI N G [ M ZR
2 .5 ] .)

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 7.

Disconnect the ECT sensor


connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR


5 Yes Replace the ECT sensor, then go to Step 7.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT)
(See EN GI N E COOLAN T SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Access the ECT PID using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST
[ M ZR 2 .5 ] .)

Wait until the ECT PID be low 2 0


° C { 6 8 ° F} .

Start the engine and warm it up


completely.

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 2 5 :0 0 [ M ZR 2 .5 ]

DTC
Insufficient coolant temperature for closed loop fuel control
P0125:00

The PCM monitors the ECT sensor signal after engine is started while the
engine is cold. If the engine coolant temperature does not reach the expected
temperature for a specified period, the PCM determines that it has taken an
excessive amount of time for the engine coolant temperature to reach the
temperature necessary to start closed-loop fuel control.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (engine cooling system).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

ECT sensor connector or terminal malfunction

POSSI BLE ECT sensor malfunction


CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
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RESULTS (engine cooling system
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not
availability. repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

VERI FY CURREN T I N PUT SI GN AL STATUS I S


3 CON CERN I N TERM I TTEN T OR CON STAN T Yes Intermittent concern exists.

Access the ECT PID using the M- Go to the “INTERMITTENT


MDS. CONCERN
TROUBLESHOOTING”
(See ON - BOARD D I AGN OSTI C TEST procedure.
[ M ZR 2 .5 ] .)
(See I N TERM I TTEN T
Is the ECT PID a bove 6 0 ° C { 1 4 0 CON CERN
° F} ? TROUBLESH OOTI N G [ M ZR
2 .5 ] .)

No Go to the next step.

I N SPECT ECT SEN SOR CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 7.

Disconnect the ECT sensor


connector. No Go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT ECT SEN SOR


5 Yes Replace the ECT sensor, then go to Step 7.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT)
(See EN GI N E COOLAN T SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to the next step.

Inspect for poor connection (such as


damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

cardiagn.com
VERI FY D TC TROUBLESH OOTI N G COM PLETED
7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Access the ECT PID using the M-
MDS.
No Go to the next step.
(See ON - BOARD D I AGN OSTI C TEST
[ M ZR 2 .5 ] .)

Wait until the ECT PID be low 2 0


° C { 6 8 ° F} .

Start the engine and warm it up


completely.

Perform the Pending Trouble Code


Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 0 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit problem
P0130:00

The PCM monitors the voltage between PCM terminal 2AD and 2AC while the
A/F sensor active. If the voltage deviate from specified range, the PCM
determines that there is a A/F sensor circuit problem.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminals malfunction

POSSI BLE PCM connector or terminals malfunction


CAUSE
A/F sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?
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VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 6.
Switch the ignition to off.

Disconnect the A/F sensor No Go to the next step.


connector.

Inspect for poor connection (such


as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 6.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR


5 Yes Replace the A/F sensor, then go to the next
Reconnect all disconnected step.
connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC No Go to the next step.
Repair Verification Drive Mode).

cardiagn.com
(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 0 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit problem
P0130:00

The PCM monitors the voltage between PCM terminal 2AD and 2AC while the
A/F sensor active. If the voltage deviate from specified range, the PCM
determines that there is a A/F sensor circuit problem.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminals malfunction

POSSI BLE PCM connector or terminals malfunction


CAUSE
A/F sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?
cardiagn.com
VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT A/ F SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 6.
Switch the ignition to off.

Disconnect the A/F sensor No Go to the next step.


connector.

Inspect for poor connection (such


as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 6.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR


5 Yes Replace the A/F sensor, then go to the next
Reconnect all disconnected step.
connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and TWC No Go to the next step.
Repair Verification Drive Mode).

cardiagn.com
(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 1 :0 0 [ M ZR 2 .5 ]

DTC P0131:00 A/F sensor circuit low input

The PCM monitors the input voltage from the A/F sensor while the engine is running. If the input
voltage is be low 1 .2 V for 1 s, the PCM determines that the A/F sensor circuit voltage is low.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

Short to ground in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Short to ground in wiring harness between A/F sensor terminal D and PCM terminal 2AC
POSSI BLE
Short to ground in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
PCM connector or terminal malfunction

A/F sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0131:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.

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Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify the pending code or stored DTCs using the


M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
A/F sensor connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between the following possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
A/F sensor terminal B (wiring
harness-side) Replace the PCM (short to ground in PCM
internal circuit).
A/F sensor terminal D (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
A/F sensor terminal F (wiring
harness-side) Go to Step 9.

Is there continuity?
No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR


8 Yes Replace the A/F sensor, then go to the next step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.

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Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 1 :0 0 [ M ZR 2 .5 ]

DTC P0131:00 A/F sensor circuit low input

The PCM monitors the input voltage from the A/F sensor while the engine is running. If the input
voltage is be low 1 .2 V for 1 s, the PCM determines that the A/F sensor circuit voltage is low.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

Short to ground in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Short to ground in wiring harness between A/F sensor terminal D and PCM terminal 2AC
POSSI BLE
Short to ground in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
PCM connector or terminal malfunction

A/F sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0131:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.

cardiagn.com
Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify the pending code or stored DTCs using the


M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


6 Yes If the short to ground circuit could be detected:
A/F sensor connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between the following possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
A/F sensor terminal B (wiring
harness-side) Replace the PCM (short to ground in PCM
internal circuit).
A/F sensor terminal D (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
A/F sensor terminal F (wiring
harness-side) Go to Step 9.

Is there continuity?
No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR


8 Yes Replace the A/F sensor, then go to the next step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.

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Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 2 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit high input
P0132:00

The PCM monitors the input voltage from the A/F sensor when the engine is running. If the input
voltage is above battery voltage−1.2 V for 1 s, the PCM determines that the A/F sensor circuit
voltage is high.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between A/F sensor terminal B and PCM terminal 2AD
POSSI BLE
Short to power supply in wiring harness between A/F sensor terminal D and PCM terminal 2AC
CAUSE
Short to power supply in wiring harness between A/F sensor terminal F and PCM terminal 2Z

A/F sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0132:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.

cardiagn.com
Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify the pending code or stored DTCs using the


M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 9.
A/F sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following


terminals and body ground:

A/F sensor terminal B (wiring


harness-side)

A/F sensor terminal D (wiring


harness-side)

A/F sensor terminal F (wiring


harness-side)

Is there any voltage?

I N SPECT A/ F SEN SOR


8 Yes Replace the A/F sensor, then go to the next step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

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VERI FY AFTER REPAI R PROCED URE
10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 2 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit high input
P0132:00

The PCM monitors the input voltage from the A/F sensor when the engine is running. If the input
voltage is above battery voltage−1.2 V for 1 s, the PCM determines that the A/F sensor circuit
voltage is high.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between A/F sensor terminal B and PCM terminal 2AD
POSSI BLE
Short to power supply in wiring harness between A/F sensor terminal D and PCM terminal 2AC
CAUSE
Short to power supply in wiring harness between A/F sensor terminal F and PCM terminal 2Z

A/F sensor malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0132:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.

cardiagn.com
Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify the pending code or stored DTCs using the


M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 9.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 9.
A/F sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the following


terminals and body ground:

A/F sensor terminal B (wiring


harness-side)

A/F sensor terminal D (wiring


harness-side)

A/F sensor terminal F (wiring


harness-side)

Is there any voltage?

I N SPECT A/ F SEN SOR


8 Yes Replace the A/F sensor, then go to the next step.
Reconnect all disconnected connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

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VERI FY AFTER REPAI R PROCED URE
10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 3 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit slow response
P0133:00

Oxygen sensor malfunction is detected by measuring of the average


frequency of oxygen sensor signal, time required to pass from rich to lean,
time required to pass from lean to rich.

The average frequency of oxygen sensor signal is more than the threshold
value.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor,


HO2S, and TWC Repair Verification Drive Mode

Following conditions are met:

A/F sensor heater monitor is completed.

Fuel system loop status is closed loop fuel


control.

ECT sensor and A/F sensor heater are normal


D ETECTI ON
CON D I TI ON Engine speed: 1 ,2 0 0 —3 ,5 0 0 r pm

Charging efficiency: 1 6 —6 3 %

Engine coolant temperature: a bove 6 0 ° C { 1 4 0 ° F}

Intake airflow amount: 5 —4 0 g/ s { 0 .7 —5 .2 lb/ m in }

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor. (A/F sensor, HO2S)

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

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A/F sensor connector or terminal malfunction

A/F sensor malfunction

A/F sensor loose

Exhaust system leakage

Purge solenoid valve malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage in fuel line from fuel distributor to fuel pump

Clogged or restricted fuel filter


POSSI BLE
Pressure regulator malfunction
CAUSE
Fuel pump malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

A/F sensor malfunction

Related wiring harness malfunction

A/F sensor deterioration

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0133:00 on FREEZE


FRAME DATA (Mode 2)? No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

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Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ] .)

Verify the pending or stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the DTC P0443:00 also present?

I N SPECT A/ F SEN SOR CON N ECTOR


5 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 15.
Switch the ignition to off.

Disconnect the A/F sensor No Go to the next step.


connector.

Inspect for poor connection (such


as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT I N STALLATI ON OF A/ F SEN SOR


6 Yes Go to the next step.
Inspect installation of A/F sensor.

Is the A/F sensor installed No Retighten the A/F sensor, then go to Step 15.
securely?
(See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST


7 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Visually inspect if there is any gas Step 15.
leakage between the exhaust
manifold and A/F sensor.
No Go to the next step.
Is there gas leakage?

I N SPECT PURGE SOLEN OI D VALVE


8 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 15.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

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I N SPECT FUEL LI N E PRESSURE
9 Yes Go to the next step.
Inspect the fuel line pressure.

(See FUEL LI N E PRESSURE No Go to Step 12.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


10 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from according to the inspection result, then go to
fuel line between fuel distributor to Step 15.
fuel pump.

Is there any leakage? No Go to the next step.

I N SPECT FUEL FI LTER


11 Yes Repair or replace the malfunctioning part
Visually inspect the foreign according to the inspection result, then go to
materials or stain inside fuel filter. Step 15.

Is there any foreign materials or


stain? No Replace the fuel pump unit, then go to Step
15.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT EN GI N E COM PRESSI ON


12 Yes Perform the engine overhaul for repairs, then
Inspect the engine compression. go to Step 15.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T


13 PASSAGE Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Perform the “ENGINE COOLANT Step 15.
LEAKAGE INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE No Go to the next step.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT A/ F SEN SOR


14 Yes Replace the A/F sensor, then go to the next
Reconnect all disconnected step.
connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Inspect the related wiring harness.

Is there any malfunction? If there is any malfunction:

Repair or

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replace the
suspected
wiring
harness,
then go to
the next
step.

If there is no malfunction:

Go to the
next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Drive the vehicle under the
monitoring conditions.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 3 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit slow response
P0133:00

Oxygen sensor malfunction is detected by measuring of the average


frequency of oxygen sensor signal, time required to pass from rich to lean,
time required to pass from lean to rich.

The average frequency of oxygen sensor signal is more than the threshold
value.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor,


HO2S, and TWC Repair Verification Drive Mode

Following conditions are met:

A/F sensor heater monitor is completed.

Fuel system loop status is closed loop fuel


control.

ECT sensor and A/F sensor heater are normal


D ETECTI ON
CON D I TI ON Engine speed: 1 ,2 0 0 —3 ,5 0 0 r pm

Charging efficiency: 1 6 —6 3 %

Engine coolant temperature: a bove 6 0 ° C { 1 4 0 ° F}

Intake airflow amount: 5 —4 0 g/ s { 0 .7 —5 .2 lb/ m in }

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor. (A/F sensor, HO2S)

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

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A/F sensor connector or terminal malfunction

A/F sensor malfunction

A/F sensor loose

Exhaust system leakage

Purge solenoid valve malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage in fuel line from fuel distributor to fuel pump

Clogged or restricted fuel filter


POSSI BLE
Pressure regulator malfunction
CAUSE
Fuel pump malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

A/F sensor malfunction

Related wiring harness malfunction

A/F sensor deterioration

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E


1 D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P0133:00 on FREEZE


FRAME DATA (Mode 2)? No Go to troubleshooting procedures for DTC on
FREEZE FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (A/F sensor, HO2S
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


3 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

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Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ] .)

Verify the pending or stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the DTC P0443:00 also present?

I N SPECT A/ F SEN SOR CON N ECTOR


5 CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 15.
Switch the ignition to off.

Disconnect the A/F sensor No Go to the next step.


connector.

Inspect for poor connection (such


as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT I N STALLATI ON OF A/ F SEN SOR


6 Yes Go to the next step.
Inspect installation of A/F sensor.

Is the A/F sensor installed No Retighten the A/F sensor, then go to Step 15.
securely?
(See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST


7 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Visually inspect if there is any gas Step 15.
leakage between the exhaust
manifold and A/F sensor.
No Go to the next step.
Is there gas leakage?

I N SPECT PURGE SOLEN OI D VALVE


8 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 15.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

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I N SPECT FUEL LI N E PRESSURE
9 Yes Go to the next step.
Inspect the fuel line pressure.

(See FUEL LI N E PRESSURE No Go to Step 12.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


10 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from according to the inspection result, then go to
fuel line between fuel distributor to Step 15.
fuel pump.

Is there any leakage? No Go to the next step.

I N SPECT FUEL FI LTER


11 Yes Repair or replace the malfunctioning part
Visually inspect the foreign according to the inspection result, then go to
materials or stain inside fuel filter. Step 15.

Is there any foreign materials or


stain? No Replace the fuel pump unit, then go to Step
15.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT EN GI N E COM PRESSI ON


12 Yes Perform the engine overhaul for repairs, then
Inspect the engine compression. go to Step 15.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T


13 PASSAGE Yes Repair or replace the malfunctioning part
according to the inspection result, then go to
Perform the “ENGINE COOLANT Step 15.
LEAKAGE INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE No Go to the next step.


I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT A/ F SEN SOR


14 Yes Replace the A/F sensor, then go to the next
Reconnect all disconnected step.
connectors.
(See AI R FUEL RATI O ( A/ F) SEN SOR
Inspect the A/F sensor. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See AI R FUEL RATI O ( A/ F) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Inspect the related wiring harness.

Is there any malfunction? If there is any malfunction:

Repair or

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replace the
suspected
wiring
harness,
then go to
the next
step.

If there is no malfunction:

Go to the
next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Drive the vehicle under the
monitoring conditions.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 4 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit no activity detected
P0134:00

The PCM monitors the element impedance A/F sensor when the following conditions are met. Under the
following monitoring conditions, the element impedance more than specified value, the PCM determines
that the A/F sensor is not activated.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair
Verification Drive Mode

Following conditions are met:

A/F sensor heater is turned on for m or e t h a n 3 5 s


D ETECTI ON
CON D I TI ON Battery voltage: 1 1 —1 8 V

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor loose

Leakage exhaust system

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction

A/F sensor heater deterioration

Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

Short to ground in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Short to ground in wiring harness between A/F sensor terminal D and PCM terminal 2AC

POSSI BLE Short to ground in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
PCM connector or terminal malfunction

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

Open circuit in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Open circuit in wiring harness between A/F sensor terminal D and PCM terminal 2AC

Open circuit in wiring harness between A/F sensor terminal F and PCM terminal 2Z

Engine malfunction

Insufficient engine compression

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Engine coolant leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0134:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

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No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
N OTE:
(See D TC P2 2 3 7 :0 0 [ M ZR 2 .5 ] .)
If fuel monitor DTC, DTC P0132:00 is retrieved,
ignore it until P0134:00 is fixed. (See D TC P2 2 5 1 :0 0 [ M ZR 2 .5 ] .)

Switch the ignition to off, then to ON (engine


off). No Go to the next step.

Verify pending and stored DTCs using the M-


MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the DTC P2237:00 or P2251:00 also present?

I N SPECT I N STALLATI ON OF A/ F SEN SOR


5 Yes Go to the next step.
Inspect if the A/F sensor is loosely installed.

Is the A/F sensor installed securely? No Retighten the A/F sensor, then go to Step 15.

(See AI R FUEL RATI O ( A/ F) SEN SOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 15.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT GAS LEAKAGE FROM EXH AUST SYSTEM


7 Yes Repair or replace the malfunctioning part according to
Visually inspect if there is any gas leakage inspection results, then go to Step 15.
between the exhaust manifold and A/F sensor.

Is there gas leakage? No Go to the next step.

I N SPECT A/ F SEN SOR H EATER


8 Yes Replace the A/F sensor, then go to Step 15.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


9 Yes If the short to ground circuit could be detected:
A/F sensor connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between the following possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
A/F sensor terminal E (wiring
harness-side) Replace the PCM (short to ground in PCM
internal circuit).
A/F sensor terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
A/F sensor terminal D (wiring
harness-side) Go to Step 15.

A/F sensor terminal F (wiring


harness-side) No Go to the next step.

Is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go

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Disconnect the PCM connector. to Step 15.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


11 Yes Go to the next step.
A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Inspect for continuity between the following circuit, then go to Step 15.
terminals:

A/F sensor terminal E (wiring


harness-side) and PCM terminal
2A (wiring harness-side)

A/F sensor terminal B (wiring


harness-side) and PCM terminal
2AD (wiring harness-side)

A/F sensor terminal D (wiring


harness-side) and PCM terminal
2AC (wiring harness-side)

A/F sensor terminal F (wiring


harness-side) and PCM terminal
2Z (wiring harness-side)

Is there continuity?

I N SPECT EN GI N E COM PRESSI ON


12 Yes Perform the engine overhaul for repairs, then go to Step
Inspect the engine compression. 15.

(See COM PRESSI ON I N SPECTI ON [ M ZR 2 .5 ] .)


No Go to the next step.
Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


13 Yes Repair or replace the malfunctioning part according to
Perform the “ENGINE COOLANT LEAKAGE inspection results, then go to Step 15.
INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE I N SPECTI ON No Go to the next step.


[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT A/ F SEN SOR


14 Yes Inspect and repair for exhaust gas leakage between
Reconnect all disconnected connectors. exhaust manifold and A/F sensor.

Inspect the A/F sensor. If the exhaust system is normal:

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON Replace the A/F sensor, then go to the
[ M ZR 2 .5 ] .) next step.

Is there any malfunction? (See AI R FUEL RATI O ( A/ F) SEN SOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

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Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 4 :0 0 [ M ZR 2 .5 ]

DTC
A/F sensor circuit no activity detected
P0134:00

The PCM monitors the element impedance A/F sensor when the following conditions are met. Under the
following monitoring conditions, the element impedance more than specified value, the PCM determines
that the A/F sensor is not activated.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair
Verification Drive Mode

Following conditions are met:

A/F sensor heater is turned on for m or e t h a n 3 5 s


D ETECTI ON
CON D I TI ON Battery voltage: 1 1 —1 8 V

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/F sensor loose

Leakage exhaust system

A/F sensor connector or terminal malfunction

A/F sensor heater malfunction

A/F sensor heater deterioration

Short to ground in wiring harness between A/F sensor terminal E and PCM terminal 2A

Short to ground in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Short to ground in wiring harness between A/F sensor terminal D and PCM terminal 2AC

POSSI BLE Short to ground in wiring harness between A/F sensor terminal F and PCM terminal 2Z
CAUSE
PCM connector or terminal malfunction

Open circuit in wiring harness between A/F sensor terminal E and PCM terminal 2A

Open circuit in wiring harness between A/F sensor terminal B and PCM terminal 2AD

Open circuit in wiring harness between A/F sensor terminal D and PCM terminal 2AC

Open circuit in wiring harness between A/F sensor terminal F and PCM terminal 2Z

Engine malfunction

Insufficient engine compression

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Engine coolant leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0134:00 on FREEZE FRAME DATA


(Mode 2)? No Go to troubleshooting procedures for DTC on FREEZE
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

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No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
N OTE:
(See D TC P2 2 3 7 :0 0 [ M ZR 2 .5 ] .)
If fuel monitor DTC, DTC P0132:00 is retrieved,
ignore it until P0134:00 is fixed. (See D TC P2 2 5 1 :0 0 [ M ZR 2 .5 ] .)

Switch the ignition to off, then to ON (engine


off). No Go to the next step.

Verify pending and stored DTCs using the M-


MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the DTC P2237:00 or P2251:00 also present?

I N SPECT I N STALLATI ON OF A/ F SEN SOR


5 Yes Go to the next step.
Inspect if the A/F sensor is loosely installed.

Is the A/F sensor installed securely? No Retighten the A/F sensor, then go to Step 15.

(See AI R FUEL RATI O ( A/ F) SEN SOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT A/ F SEN SOR CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go
Switch the ignition to off. to Step 15.

Disconnect the A/F sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT GAS LEAKAGE FROM EXH AUST SYSTEM


7 Yes Repair or replace the malfunctioning part according to
Visually inspect if there is any gas leakage inspection results, then go to Step 15.
between the exhaust manifold and A/F sensor.

Is there gas leakage? No Go to the next step.

I N SPECT A/ F SEN SOR H EATER


8 Yes Replace the A/F sensor, then go to Step 15.
Inspect the A/F sensor heater.
(See AI R FUEL RATI O ( A/ F) SEN SOR
(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT A/ F SEN SOR CI RCUI T FOR SH ORT TO GROUN D


9 Yes If the short to ground circuit could be detected:
A/F sensor connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between the following possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
A/F sensor terminal E (wiring
harness-side) Replace the PCM (short to ground in PCM
internal circuit).
A/F sensor terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
A/F sensor terminal D (wiring
harness-side) Go to Step 15.

A/F sensor terminal F (wiring


harness-side) No Go to the next step.

Is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go

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Disconnect the PCM connector. to Step 15.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT A/ F SEN SOR CI RCUI T FOR OPEN CI RCUI T


11 Yes Go to the next step.
A/F sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Inspect for continuity between the following circuit, then go to Step 15.
terminals:

A/F sensor terminal E (wiring


harness-side) and PCM terminal
2A (wiring harness-side)

A/F sensor terminal B (wiring


harness-side) and PCM terminal
2AD (wiring harness-side)

A/F sensor terminal D (wiring


harness-side) and PCM terminal
2AC (wiring harness-side)

A/F sensor terminal F (wiring


harness-side) and PCM terminal
2Z (wiring harness-side)

Is there continuity?

I N SPECT EN GI N E COM PRESSI ON


12 Yes Perform the engine overhaul for repairs, then go to Step
Inspect the engine compression. 15.

(See COM PRESSI ON I N SPECTI ON [ M ZR 2 .5 ] .)


No Go to the next step.
Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


13 Yes Repair or replace the malfunctioning part according to
Perform the “ENGINE COOLANT LEAKAGE inspection results, then go to Step 15.
INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE I N SPECTI ON No Go to the next step.


[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT A/ F SEN SOR


14 Yes Inspect and repair for exhaust gas leakage between
Reconnect all disconnected connectors. exhaust manifold and A/F sensor.

Inspect the A/F sensor. If the exhaust system is normal:

(See AI R FUEL RATI O ( A/ F) SEN SOR I N SPECTI ON Replace the A/F sensor, then go to the
[ M ZR 2 .5 ] .) next step.

Is there any malfunction? (See AI R FUEL RATI O ( A/ F) SEN SOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

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Perform the KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 8 :0 0 [ M ZR 2 .5 ]

DTC P0138:00 HO2S circuit high input

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is a bove 1 .2 V or
HO2S bias voltage a bove 1 .7 V for 5 s, the PCM determines that circuit input is high.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short circuit in HO2S circuit each other


CAUSE
Short to power supply in wiring harness between HO2S terminal A and PCM terminal 2Q

HO2S malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0138:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending code or stored DTCs using the M-


MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT H O2 S CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S CI RCUI T FOR SH ORT EACH OTH ER


7 Yes Repair or replace the malfunctioning wiring harness, then
HO2S and PCM connectors are disconnected. go to Step 10.

Inspect for continuity between HO2S terminal A


and B (wiring harness-side). No Go to the next step.

Is there continuity?

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO POW ER


8 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 10.
HO2S and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between HO2S terminal A


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT H O2 S
9 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected connectors.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Inspect the HO2S. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

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Perform the KOEO or KOER self test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 3 8 :0 0 [ M ZR 2 .5 ]

DTC P0138:00 HO2S circuit high input

The PCM monitors input voltage from HO2S. If the input voltage from the HO2S is a bove 1 .2 V or
HO2S bias voltage a bove 1 .7 V for 5 s, the PCM determines that circuit input is high.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (A/F sensor, HO2S).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles
CON D I TI ON
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short circuit in HO2S circuit each other


CAUSE
Short to power supply in wiring harness between HO2S terminal A and PCM terminal 2Q

HO2S malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0138:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G OR STORED D TC


4 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to the ON (engine
off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending code or stored DTCs using the M-


MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT H O2 S CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S CI RCUI T FOR SH ORT EACH OTH ER


7 Yes Repair or replace the malfunctioning wiring harness, then
HO2S and PCM connectors are disconnected. go to Step 10.

Inspect for continuity between HO2S terminal A


and B (wiring harness-side). No Go to the next step.

Is there continuity?

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO POW ER


8 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 10.
HO2S and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between HO2S terminal A


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT H O2 S
9 Yes Replace the HO2S, then go to the next step.
Reconnect all disconnected connectors.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Inspect the HO2S. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

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Perform the KOEO or KOER self test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 0 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit no activity detected
P0140:00

The PCM monitors the input voltage from the HO2S when the following conditions are met. Under the
following monitoring conditions, if the input voltage from the HO2S does not even e x ce e d 0 .6 V though
the short term fuel trim is controlled up to 2 0 .5 % for 2 0 .8 s, the PCM determines that sensor circuit is
not activated.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair
Verification Drive Mode

Estimated temperature of the zirconia element inside the HO2S a bove 4 5 0 ° C { 8 4 2 ° F}


D ETECTI ON
CON D I TI ON D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S loose

Leakage exhaust system

HO2S connector or terminal malfunction

HO2S heater malfunction

Short to ground in wiring harness between HO2S terminal A and PCM terminal 2Q

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring harness between HO2S terminal A and PCM terminal 2Q
CAUSE
Engine malfunction

Engine coolant leakage

Insufficient compression

HO2S malfunction

HO2S deterioration

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0140:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
N OTE:
(See D TC TABLE [ M ZR 2 .5 ] .)
If fuel monitor DTC, DTC P0132:00 is retrieved,
ignore it until P0140:00 is fixed.
No Go to the next step.
Switch the ignition to off, then to the ON (engine
off).

Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT I N STALLATI ON OF H O2 S
5 Yes Go to the next step.
Inspect if the HO2S is loosely installed.

Is the HO2S installed securely? No Retighten the HO2S, then go to Step 15.

(See H EATED OXYGEN SEN SOR ( H O2 S)


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST SYSTEM


6 Yes Repair or replace the malfunctioning part according to the
Visually inspect the exhaust system from exhaust inspection results, then go to Step 15.
manifold to HO2S.

Is there any leakage? No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 15.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER
8 Yes Replace the HO2S, then go to Step 15.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO GROUN D


9 Yes If the short to ground circuit could be detected:
HO2S connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between HO2S terminal A possible short to ground.
(wiring harness-side) and body ground.
If the short to ground circuit could not be detected:
Is there continuity?
Replace the PCM (short to ground in PCM
internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 15.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 15.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S SI GN AL CI RCUI T FOR OPEN CI RCUI T


11 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between HO2S terminal A No Repair or replace the wiring harness for a possible open
(wiring harness-side) and PCM terminal 2Q circuit, then go to Step 15.
(wiring harness-side).

Is there continuity?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


12 Yes Repair or replace the malfunctioning part according to the
Perform the “ENGINE COOLANT LEAKAGE inspection results, then go to Step 15.
INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE I N SPECTI ON [ M ZR No Go to the next step.


2 .5 ] .)

Is there any malfunction?

I N SPECT EN GI N E COM PRESSI ON


13 Yes Perform the engine overhaul for repairs, then go to Step
Inspect the engine compression. 15.

(See COM PRESSI ON I N SPECTI ON [ M ZR 2 .5 ] .)


No Go to the next step.
Is there any malfunction?

I N SPECT H O2 S
14 Yes Inspect and repair for exhaust gas leakage between
Reconnect all disconnected connectors. exhaust manifold and HO2S.

Inspect the HO2S. If the exhaust system is normal:

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON Replace the HO2S, then go to the next
[ M ZR 2 .5 ] .) step.

Is there any malfunction? (See H EATED OXYGEN SEN SOR ( H O2 S)


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Start the engine and warm it up completely.


No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 1 4 0 :0 0 [ M ZR 2 .5 ]

DTC
HO2S circuit no activity detected
P0140:00

The PCM monitors the input voltage from the HO2S when the following conditions are met. Under the
following monitoring conditions, if the input voltage from the HO2S does not even e x ce e d 0 .6 V though
the short term fuel trim is controlled up to 2 0 .5 % for 2 0 .8 s, the PCM determines that sensor circuit is
not activated.

M ON I TORI N G CON D I TI ON S

EGR System, A/F sensor heater, HO2S heater, A/F sensor, HO2S and TWC Repair
Verification Drive Mode

Estimated temperature of the zirconia element inside the HO2S a bove 4 5 0 ° C { 8 4 2 ° F}


D ETECTI ON
CON D I TI ON D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (A/F sensor, HO2S).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S loose

Leakage exhaust system

HO2S connector or terminal malfunction

HO2S heater malfunction

Short to ground in wiring harness between HO2S terminal A and PCM terminal 2Q

PCM connector or terminal malfunction


POSSI BLE
Open circuit in wiring harness between HO2S terminal A and PCM terminal 2Q
CAUSE
Engine malfunction

Engine coolant leakage

Insufficient compression

HO2S malfunction

HO2S deterioration

PCM malfunction

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*1

Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m


*2

Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR FREEZE FRAM E D ATA ( M OD E


1 2) Yes Go to the next step.

Is the DTC P0140:00 on FREEZE FRAME DATA


No Go to troubleshooting procedures for DTC on FREEZE
(Mode 2)?
FRAME DATA (Mode 2).

(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


2 AN D D I AGN OSTI C M ON I TORI N G TEST RESULTS H AVE BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Have the FREEZE FRAME DATA (Mode
and DIAGNOSTIC MONITORING TEST RESULTS on the
2)/snapshot data and DIAGNOSTIC MONITORING
repair order, then go to the next step.
TEST RESULTS (A/F sensor, HO2S related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


3 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the

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Is any related repair information available? next step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


4 Yes Go to the applicable DTC inspection.
N OTE:
(See D TC TABLE [ M ZR 2 .5 ] .)
If fuel monitor DTC, DTC P0132:00 is retrieved,
ignore it until P0140:00 is fixed.
No Go to the next step.
Switch the ignition to off, then to the ON (engine
off).

Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT I N STALLATI ON OF H O2 S
5 Yes Go to the next step.
Inspect if the HO2S is loosely installed.

Is the HO2S installed securely? No Retighten the HO2S, then go to Step 15.

(See H EATED OXYGEN SEN SOR ( H O2 S)


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT GAS LEAKAGE FROM EXH AUST SYSTEM


6 Yes Repair or replace the malfunctioning part according to the
Visually inspect the exhaust system from exhaust inspection results, then go to Step 15.
manifold to HO2S.

Is there any leakage? No Go to the next step.

I N SPECT H O2 S CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 15.

Disconnect the HO2S connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT H O2 S H EATER
8 Yes Replace the HO2S, then go to Step 15.
Inspect the HO2S heater.
(See H EATED OXYGEN SEN SOR ( H O2 S)
(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT H O2 S SI GN AL CI RCUI T FOR SH ORT TO GROUN D


9 Yes If the short to ground circuit could be detected:
HO2S connector is disconnected.
Repair or replace the wiring harness for a
Inspect for continuity between HO2S terminal A possible short to ground.
(wiring harness-side) and body ground.
If the short to ground circuit could not be detected:
Is there continuity?
Replace the PCM (short to ground in PCM
internal circuit).

(See PCM REM OVAL/ I N STALLATI ON [ M ZR


2 .5 ] .)

Go to Step 15.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 15.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT H O2 S SI GN AL CI RCUI T FOR OPEN CI RCUI T


11 Yes Go to the next step.
HO2S and PCM connectors are disconnected.

Inspect for continuity between HO2S terminal A No Repair or replace the wiring harness for a possible open
(wiring harness-side) and PCM terminal 2Q circuit, then go to Step 15.
(wiring harness-side).

Is there continuity?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


12 Yes Repair or replace the malfunctioning part according to the
Perform the “ENGINE COOLANT LEAKAGE inspection results, then go to Step 15.
INSPECTION”.

(See EN GI N E COOLAN T LEAKAGE I N SPECTI ON [ M ZR No Go to the next step.


2 .5 ] .)

Is there any malfunction?

I N SPECT EN GI N E COM PRESSI ON


13 Yes Perform the engine overhaul for repairs, then go to Step
Inspect the engine compression. 15.

(See COM PRESSI ON I N SPECTI ON [ M ZR 2 .5 ] .)


No Go to the next step.
Is there any malfunction?

I N SPECT H O2 S
14 Yes Inspect and repair for exhaust gas leakage between
Reconnect all disconnected connectors. exhaust manifold and HO2S.

Inspect the HO2S. If the exhaust system is normal:

(See H EATED OXYGEN SEN SOR ( H O2 S) I N SPECTI ON Replace the HO2S, then go to the next
[ M ZR 2 .5 ] .) step.

Is there any malfunction? (See H EATED OXYGEN SEN SOR ( H O2 S)


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


15 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory using the (See PCM REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Start the engine and warm it up completely.


No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


16 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 2 :0 0 [ M ZR 2 .5 ]

DTC P0222:00 TP sensor No.2 circuit low input

If the PCM detects TP sensor No.2 voltage is to be be low 0 .2 V after switch the
ignition to ON, the PCM determines that TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

Short to ground in wiring harness between throttle body terminal B and PCM terminal
2AO

Short to ground in wiring harness between throttle body terminal C and PCM terminal
2AL
POSSI BLE
CAUSE PCM connector or terminal malfunction

Open circuit in wiring harness between throttle body terminal B and PCM terminal 2AO

Open circuit in wiring harness between throttle body terminal C and PCM terminal 2AL

TP sensor No.2 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

Throttle body connector is disconnected. Repair or replace the wiring


harness for a possible short to
Inspect for continuity between the following ground.
terminals and body ground:
If the short to ground circuit could not be
Throttle body terminal B detected:
(wiring harness-side)
Replace the PCM (short to
Throttle body terminal C ground in PCM internal circuit).
(wiring harness-side)
(See PCM
Is there continuity? REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 8.
Inspect for continuity between the following
terminals:

Throttle body terminal B


(wiring harness-side) and
PCM terminal 2AO (wiring
harness-side)

Throttle body terminal C


(wiring harness-side) and
PCM terminal 2AL (wiring
harness-side)

Is there continuity?

I N SPECT TP SEN SOR N O.2


7 Yes Replace the throttle body, then go to the next
Reconnect the throttle body and PCM step.
connectors.
(See I N TAKE- AI R SYSTEM
Inspect the TP sensor No.2. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See TH ROTTLE POSI TI ON ( TP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

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Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 2 :0 0 [ M ZR 2 .5 ]

DTC P0222:00 TP sensor No.2 circuit low input

If the PCM detects TP sensor No.2 voltage is to be be low 0 .2 V after switch the
ignition to ON, the PCM determines that TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

Short to ground in wiring harness between throttle body terminal B and PCM terminal
2AO

Short to ground in wiring harness between throttle body terminal C and PCM terminal
2AL
POSSI BLE
CAUSE PCM connector or terminal malfunction

Open circuit in wiring harness between throttle body terminal B and PCM terminal 2AO

Open circuit in wiring harness between throttle body terminal C and PCM terminal 2AL

TP sensor No.2 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

Throttle body connector is disconnected. Repair or replace the wiring


harness for a possible short to
Inspect for continuity between the following ground.
terminals and body ground:
If the short to ground circuit could not be
Throttle body terminal B detected:
(wiring harness-side)
Replace the PCM (short to
Throttle body terminal C ground in PCM internal circuit).
(wiring harness-side)
(See PCM
Is there continuity? REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 8.
Inspect for continuity between the following
terminals:

Throttle body terminal B


(wiring harness-side) and
PCM terminal 2AO (wiring
harness-side)

Throttle body terminal C


(wiring harness-side) and
PCM terminal 2AL (wiring
harness-side)

Is there continuity?

I N SPECT TP SEN SOR N O.2


7 Yes Replace the throttle body, then go to the next
Reconnect the throttle body and PCM step.
connectors.
(See I N TAKE- AI R SYSTEM
Inspect the TP sensor No.2. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See TH ROTTLE POSI TI ON ( TP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

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Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 3 :0 0 [ M ZR 2 .5 ]

DTC P0223:00 TP sensor No.2 circuit high input

If the PCM detects the TP sensor No.2 voltage is to be a bove 4 .8 5 V after switch the
ignition to ON, the PCM determines that the TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between throttle body terminal C and PCM
POSSI BLE terminal 2AL
CAUSE
Open circuit in wiring harness between throttle body terminal D and PCM terminal 2AP

TP sensor No.2 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 8.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 SI GN AL CI RCUI T FOR SH ORT


5 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Throttle body and PCM connectors are Step 8.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between throttle body


terminal C (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT TP SEN SOR N O.2 GROUN D CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 8.
Switch the ignition to off.

Inspect for continuity between throttle body


terminal D (wiring harness-side) and PCM
terminal 2AP (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.2


7 Yes Replace the throttle body, then go to the
Reconnect the throttle body and PCM next step.
connectors.
(See I N TAKE- AI R SYSTEM
Inspect the TP sensor No.2. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See TH ROTTLE POSI TI ON ( TP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 2 2 3 :0 0 [ M ZR 2 .5 ]

DTC P0223:00 TP sensor No.2 circuit high input

If the PCM detects the TP sensor No.2 voltage is to be a bove 4 .8 5 V after switch the
ignition to ON, the PCM determines that the TP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between throttle body terminal C and PCM
POSSI BLE terminal 2AL
CAUSE
Open circuit in wiring harness between throttle body terminal D and PCM terminal 2AP

TP sensor No.2 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 8.

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Disconnect the throttle body connector.
No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT TP SEN SOR N O.2 SI GN AL CI RCUI T FOR SH ORT


5 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Throttle body and PCM connectors are Step 8.
disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between throttle body


terminal C (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT TP SEN SOR N O.2 GROUN D CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Throttle body and PCM connectors are


disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to Step 8.
Switch the ignition to off.

Inspect for continuity between throttle body


terminal D (wiring harness-side) and PCM
terminal 2AP (wiring harness-side).

Is there continuity?

I N SPECT TP SEN SOR N O.2


7 Yes Replace the throttle body, then go to the
Reconnect the throttle body and PCM next step.
connectors.
(See I N TAKE- AI R SYSTEM
Inspect the TP sensor No.2. REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See TH ROTTLE POSI TI ON ( TP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 7 :0 0 [ M ZR 2 .5 ]

DTC P0327:00 KS circuit low input

The PCM monitors input signal from the KS when the engine is running. If the input voltage is
be low 0 .2 V for 5 s, the PCM determines that the KS circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

KS connector or terminal malfunction

Short to ground in wiring harness between KS terminal A and PCM terminal 2U

Short to ground in wiring harness between KS terminal B and PCM terminal 2V

PCM connector or terminal malfunction


POSSI BLE
Short circuit in KS circuits each other
CAUSE
Open circuit in wiring harness between KS terminal A and PCM terminal 2U

Open circuit in wiring harness between KS terminal B and PCM terminal 2V

KS malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT KS CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the KS connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT KS CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:
KS connector is disconnected.

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Repair or replace the wiring harness
Inspect for continuity between the following for a possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
KS terminal A (wiring
harness-side) Replace the PCM (short to ground in
PCM internal circuit).
KS terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there continuity?
Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT KS CI RCUI TS FOR SH ORT EACH OTH ER


6 Yes Repair or replace the malfunctioning wiring harness,
KS and PCM connectors are disconnected. then go to Step 9.

Inspect for continuity between KS terminals A


and B (wiring harness-side). No Go to the next step.

Is there continuity?

I N SPECT KS CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
KS and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible open
terminals: circuit, then go to Step 9.

KS terminal A (wiring
harness-side) and PCM
terminal 2U (wiring harness-
side)

KS terminal B (wiring
harness-side) and PCM
terminal 2V (wiring harness-
side)

Is there continuity?

I N SPECT KS
8 Yes Replace the KS, then go to the next step.
Inspect the KS.
(See KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZR
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZR 2 .5 ] .)
2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 7 :0 0 [ M ZR 2 .5 ]

DTC P0327:00 KS circuit low input

The PCM monitors input signal from the KS when the engine is running. If the input voltage is
be low 0 .2 V for 5 s, the PCM determines that the KS circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

KS connector or terminal malfunction

Short to ground in wiring harness between KS terminal A and PCM terminal 2U

Short to ground in wiring harness between KS terminal B and PCM terminal 2V

PCM connector or terminal malfunction


POSSI BLE
Short circuit in KS circuits each other
CAUSE
Open circuit in wiring harness between KS terminal A and PCM terminal 2U

Open circuit in wiring harness between KS terminal B and PCM terminal 2V

KS malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT KS CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the KS connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT KS CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be detected:
KS connector is disconnected.

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Repair or replace the wiring harness
Inspect for continuity between the following for a possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
KS terminal A (wiring
harness-side) Replace the PCM (short to ground in
PCM internal circuit).
KS terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there continuity?
Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT KS CI RCUI TS FOR SH ORT EACH OTH ER


6 Yes Repair or replace the malfunctioning wiring harness,
KS and PCM connectors are disconnected. then go to Step 9.

Inspect for continuity between KS terminals A


and B (wiring harness-side). No Go to the next step.

Is there continuity?

I N SPECT KS CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
KS and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible open
terminals: circuit, then go to Step 9.

KS terminal A (wiring
harness-side) and PCM
terminal 2U (wiring harness-
side)

KS terminal B (wiring
harness-side) and PCM
terminal 2V (wiring harness-
side)

Is there continuity?

I N SPECT KS
8 Yes Replace the KS, then go to the next step.
Inspect the KS.
(See KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZR
(See KN OCK SEN SOR ( KS) I N SPECTI ON [ M ZR 2 .5 ] .)
2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

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(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 8 :0 0 [ M ZR 2 .5 ]

DTC P0328:00 KS circuit high input

The PCM monitors the input signal from the KS when the engine is running. If the input voltage
is a bove 4 .8 V for 5 s, the PCM determines that KS circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

KS connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between KS terminal A and PCM terminal 2U
CAUSE
Short to power supply in wiring harness between KS terminal B and PCM terminal 2V

KS malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot data on
the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available repair
information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

I N SPECT KS CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 7.

Disconnect the KS connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 7.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT KS CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 7.
KS and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

KS terminal A (wiring
harness-side)

KS terminal B (wiring
harness-side)

Is there any voltage?

I N SPECT KS
6 Yes Replace the KS, then go to the next step.
Inspect the KS.
(See KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See KN OCK SEN SOR ( KS) I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory (See PCM REM OVAL/ I N STALLATI ON [ M ZR
using the M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR Go to the next step.


2 .5 ] .)

Perform the KOEO or KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 2 8 :0 0 [ M ZR 2 .5 ]

DTC P0328:00 KS circuit high input

The PCM monitors the input signal from the KS when the engine is running. If the input voltage
is a bove 4 .8 V for 5 s, the PCM determines that KS circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

KS connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between KS terminal A and PCM terminal 2U
CAUSE
Short to power supply in wiring harness between KS terminal B and PCM terminal 2V

KS malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot data on
the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available repair
information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the next
step.
Is any related repair information
available?
No Go to the next step.

I N SPECT KS CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 7.

Disconnect the KS connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 7.

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Inspect for poor connection (such as
damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT KS CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 7.
KS and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

KS terminal A (wiring
harness-side)

KS terminal B (wiring
harness-side)

Is there any voltage?

I N SPECT KS
6 Yes Replace the KS, then go to the next step.
Inspect the KS.
(See KN OCK SEN SOR ( KS) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See KN OCK SEN SOR ( KS) I N SPECTI ON
[ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Clear the DTC from the PCM memory (See PCM REM OVAL/ I N STALLATI ON [ M ZR
using the M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR Go to the next step.


2 .5 ] .)

Perform the KOEO or KOER self test. No Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 0 :0 0 [ M ZR 2 .5 ]

DTC
Random misfire detected
P0300:00

The PCM monitors CKP sensor input signal interval time. The PCM calculates
the change of interval time for each cylinder. If the change of interval time
exceeds the preprogrammed criteria, the PCM detects a misfire in the
corresponding cylinder. While the engine is running, the PCM counts the
number of misfires that occurred at 2 0 0 cr a n k sh a ft r e volu t ion s and 1 ,0 0 0
cr a n k sh a ft r e volu t ion s and calculates the misfire ratio for each crankshaft
revolution. If the ratio exceeds the preprogrammed criteria, the PCM
determines that a misfire, which can damage the catalytic converter or affect
emission performance, has occurred.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (misfire).


CON D I TI ON
The MIL illuminates if the PCM detects the misfire which affects emission
performance in two consecutive drive cycles or in one drive cycle while the
DTC for the same malfunction has been stored in the PCM.

The MIL flashes if the PCM detects a misfire which can damage the catalytic
converter during the first drive cycle.

PENDING CODE is available if the PCM detects the misfire which affects
emission performance during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

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CMP sensor connector or terminal malfunction

CMP sensor malfunction

CKP sensor connector or terminal malfunction

CKP sensor malfunction

Ignition system malfunction

Spark plug malfunction

Ignition coil related wiring harness malfunction

Ignition coil malfunction

MAF sensor malfunction

Excessive air suction in intake air system (between MAF sensor and intake
POSSI BLE manifold)
CAUSE
Vacuum hose damaged

Pipe malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage in fuel line

Clogged or restricted fuel filter

Fuel pressure regulator (built-in fuel pump unit) malfunction

Fuel runout

Fuel pump malfunction

Purge solenoid valve malfunction

Variable valve timing control system improper operation

Fuel injector malfunction

EGR valve malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

PCV valve malfunction

Poor quality fuel

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

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VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT
1 D ATA AN D D I AGN OSTI C M ON I TORI N G TEST Yes Go to the next step.
RESULTS H AVE BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode
Have the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
2)/snapshot data and DIAGNOSTIC
MONITORING TEST RESULTS on the
MONITORING TEST RESULTS (misfire
repair order, then go to the next step.
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Are any other DTCs present?

VERI FY CURREN T I N PUT SI GN AL STATUS


4 Yes Inspect the suspected sensor and related
Access the following PIDs using the M- wiring harness.
MDS.
Repair or replace the malfunctioning part
(See ON - BOARD D I AGN OSTI C TEST [ M ZR according to the inspection results, then
2 .5 ] .) go to Step 26.

APP1
No Go to the next step.
APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal that is far out of


specification when switch the ignition to
ON and the engine idles?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

cardiagn.com
VERI FY CURREN T I N PUT SI GN AL STATUS UN D ER
5 FREEZE FRAM E D ATA ( M OD E 2 ) CON D I TI ON Yes Inspect the suspected sensor and related
wiring harness.
CAUTI ON :
Repair or replace the malfunctioning part
While performing this step, always according to the inspection results, then
operate the vehicle in a safe and lawful go to Step 26.
manner.

When the M-MDS is used to observe No Go to the next step.


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Access the following PIDs under the


FREEZE FRAME DATA (Mode 2)
condition.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

APP1

APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal which causes drastic


changes?

I N SPECT CM P SEN SOR CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 26.

Disconnect the CMP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to Step
Inspect the CMP sensor. 26.

(See CAM SH AFT POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

cardiagn.com
No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or
Disconnect the CKP sensor connector. connector, then go to Step 26.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CKP SEN SOR


9 Yes Replace the CKP sensor, then go to Step
Inspect the CKP sensor. 26.

(See CRAN KSH AFT POSI TI ON ( CKP) (See CRAN KSH AFT POSI TI ON ( CKP)
SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT I GN I TI ON SYSTEM OPERATI ON


10 Yes Go to Step 14.
Perform the Spark Test.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark visible at each


cylinder?

I N SPECT SPARK PLUG CON D I TI ON


11 Yes Replace the spark plug, then go to Step
Remove the spark plug. 26.

(See SPARK PLUG (See SPARK PLUG


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the spark plug.


No Go to the next step.
(See SPARK PLUG I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT I GN I TI ON COI L RELATED W I RI N G


12 H ARN ESS Yes Repair or replace the malfunctioning
wiring harness, then go to Step 26.
Inspect the ignition coil related wiring
harness condition (intermittent open or
short) for all cylinders. No Go to the next step.

Is there any malfunction?

I N SPECT I GN I TI ON COI L
13 Yes Replace the malfunctioning ignition coil,
Inspect the ignition coil for all cylinders. then go to Step 26.

(See I GN I TI ON COI L I N SPECTI ON [ M ZR (See I GN I TI ON COI L


2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

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Is there any malfunction?
No Go to the next step.

VERI FY PI D D ATA FOR M AF SEN SOR M ALFUN CTI ON


14 Yes Go to Step 16.
Access the MAF PID using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR No Go to the next step.


2 .5 ] .)

Race the engine and verify that the MAF


PID changes quickly according to
change in the engine speed.

Is the MAF PID response normal?

I N SPECT I N TAKE AI R SYSTEM FOR AI R SUCTI ON


15 Yes Repair or replace the malfunctioning part
Inspect for air leakage between the according to inspection results, then go
following: to Step 26.

MAF sensor and throttle


body No Replace the MAF/IAT sensor, then go to
Step 26.
Throttle body and
intake manifold (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
N OTE:

Engine speed may change when rust


penetrating agent is sprayed on the air
suction area.

Is there any leakage?

I N SPECT FUEL LI N E PRESSURE


16 Yes Go to the next step.
Inspect the fuel line pressure.

(See FUEL LI N E PRESSURE I N SPECTI ON No Go to Step 19.


[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


17 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from fuel according to inspection results, then go
line. to Step 26.

Is there any leakage?


No Go to the next step.

I N SPECT FUEL FI LTER


18 Yes Repair or replace the malfunctioning part
Visually inspect the foreign materials or according to inspection results, then go
stain inside fuel filter. to Step 26.

Is there any foreign materials or stain?


No Replace the fuel pump unit, then go to
Step 26.

(See FUEL PUM P UN I T

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REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

VERI FY SI M ULATI ON I TEM FOR PURGE SOLEN OI D


19 VALVE M ALFUN CTI ON Yes Go to the next step.

Switch the ignition to off.


No Replace the purge solenoid valve, then
Connect the vacuum pump to the purge go to Step 26.
solenoid valve and apply vacuum to the
(See PURGE SOLEN OI D VALVE
solenoid.
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Verify that the solenoid holds vacuum.

Switch the ignition to ON (engine off).

Access the EVAPCP PID in SIMULATION


TEST using the M-MDS.

Set the purge solenoid value to 1 0 0 %


for the EVAPCP PID.

Verify that the purge solenoid value


releases vacuum while the 1 0 0 % for
the EVPCP PID.

Is the purge solenoid valve operation


normal?

I N SPECT VARI ABLE VALVE TI M I N G CON TROL


20 SYSTEM OPERATI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Perform the Variable Valve Timing to Step 26.
Control System Operation Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL I N JECTOR OPERATI ON


21 Yes Repair or replace the malfunctioning part
Perform the Fuel Injector Operation according to the inspection results, then
Inspection. go to Step 26.

(See EN GI N E CON TROL SYSTEM


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT EGR VALVE


22 Yes Replace the EGR valve, then go to Step
Remove the EGR valve. 26.

(See EGR VALVE (See EGR VALVE REM OVAL/ I N STALLATI ON


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Visually inspect if the EGR valve is stuck


open. No Go to the next step.

Is there any malfunction?

I N SPECT EN GI N E COM PRESSI ON

cardiagn.com
23 Yes Perform the engine overhaul for repairs,
Inspect the engine compression. then go to Step 26.

(See COM PRESSI ON I N SPECTI ON [ M ZR


2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


24 Yes Repair or replace the malfunctioning part
Perform the “ENGINE COOLANT according to inspection results, then go
LEAKAGE INSPECTION”. to Step 26.

(See EN GI N E COOLAN T LEAKAGE


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT PCV VALVE OPERATI ON


25 Yes Replace the PCV valve and the oil
Remove the PCV valve. separator as a single unit, then go to the
next step.
(See POSI TI VE CRAN KCASE VEN TI LATI ON
( PCV) VALVE REM OVAL/ I N STALLATI ON (See POSI TI VE CRAN KCASE VEN TI LATI ON
[ M ZR 2 .5 ] .) ( PCV) VALVE REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the PCV valve operation.

(See POSI TI VE CRAN KCASE VEN TI LATI ON No Go to the next step.


( PCV) VALVE I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


26 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


27 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

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Are any DTCs present?

< Pr e viou s Next >


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© 2012 Mazda Nort h Am erican Operat ions, U.S.A.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 0 :0 0 [ M ZR 2 .5 ]

DTC
Random misfire detected
P0300:00

The PCM monitors CKP sensor input signal interval time. The PCM calculates
the change of interval time for each cylinder. If the change of interval time
exceeds the preprogrammed criteria, the PCM detects a misfire in the
corresponding cylinder. While the engine is running, the PCM counts the
number of misfires that occurred at 2 0 0 cr a n k sh a ft r e volu t ion s and 1 ,0 0 0
cr a n k sh a ft r e volu t ion s and calculates the misfire ratio for each crankshaft
revolution. If the ratio exceeds the preprogrammed criteria, the PCM
determines that a misfire, which can damage the catalytic converter or affect
emission performance, has occurred.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (misfire).


CON D I TI ON
The MIL illuminates if the PCM detects the misfire which affects emission
performance in two consecutive drive cycles or in one drive cycle while the
DTC for the same malfunction has been stored in the PCM.

The MIL flashes if the PCM detects a misfire which can damage the catalytic
converter during the first drive cycle.

PENDING CODE is available if the PCM detects the misfire which affects
emission performance during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Erratic signal to PCM

APP sensor signal malfunction

ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

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CMP sensor connector or terminal malfunction

CMP sensor malfunction

CKP sensor connector or terminal malfunction

CKP sensor malfunction

Ignition system malfunction

Spark plug malfunction

Ignition coil related wiring harness malfunction

Ignition coil malfunction

MAF sensor malfunction

Excessive air suction in intake air system (between MAF sensor and intake
POSSI BLE manifold)
CAUSE
Vacuum hose damaged

Pipe malfunction

Fuel supply system malfunction or improper fuel line pressure

Fuel leakage in fuel line

Clogged or restricted fuel filter

Fuel pressure regulator (built-in fuel pump unit) malfunction

Fuel runout

Fuel pump malfunction

Purge solenoid valve malfunction

Variable valve timing control system improper operation

Fuel injector malfunction

EGR valve malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

PCV valve malfunction

Poor quality fuel

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

cardiagn.com
VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT
1 D ATA AN D D I AGN OSTI C M ON I TORI N G TEST Yes Go to the next step.
RESULTS H AVE BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode
Have the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
2)/snapshot data and DIAGNOSTIC
MONITORING TEST RESULTS on the
MONITORING TEST RESULTS (misfire
repair order, then go to the next step.
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Are any other DTCs present?

VERI FY CURREN T I N PUT SI GN AL STATUS


4 Yes Inspect the suspected sensor and related
Access the following PIDs using the M- wiring harness.
MDS.
Repair or replace the malfunctioning part
(See ON - BOARD D I AGN OSTI C TEST [ M ZR according to the inspection results, then
2 .5 ] .) go to Step 26.

APP1
No Go to the next step.
APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal that is far out of


specification when switch the ignition to
ON and the engine idles?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

cardiagn.com
VERI FY CURREN T I N PUT SI GN AL STATUS UN D ER
5 FREEZE FRAM E D ATA ( M OD E 2 ) CON D I TI ON Yes Inspect the suspected sensor and related
wiring harness.
CAUTI ON :
Repair or replace the malfunctioning part
While performing this step, always according to the inspection results, then
operate the vehicle in a safe and lawful go to Step 26.
manner.

When the M-MDS is used to observe No Go to the next step.


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND
RECORD capturing function and inspect
later.

Access the following PIDs under the


FREEZE FRAME DATA (Mode 2)
condition.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

APP1

APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal which causes drastic


changes?

I N SPECT CM P SEN SOR CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 26.

Disconnect the CMP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR


7 Yes Replace the CMP sensor, then go to Step
Inspect the CMP sensor. 26.

(See CAM SH AFT POSI TI ON ( CM P) SEN SOR (See CAM SH AFT POSI TI ON ( CM P) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

cardiagn.com
No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or
Disconnect the CKP sensor connector. connector, then go to Step 26.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CKP SEN SOR


9 Yes Replace the CKP sensor, then go to Step
Inspect the CKP sensor. 26.

(See CRAN KSH AFT POSI TI ON ( CKP) (See CRAN KSH AFT POSI TI ON ( CKP)
SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT I GN I TI ON SYSTEM OPERATI ON


10 Yes Go to Step 14.
Perform the Spark Test.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark visible at each


cylinder?

I N SPECT SPARK PLUG CON D I TI ON


11 Yes Replace the spark plug, then go to Step
Remove the spark plug. 26.

(See SPARK PLUG (See SPARK PLUG


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the spark plug.


No Go to the next step.
(See SPARK PLUG I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT I GN I TI ON COI L RELATED W I RI N G


12 H ARN ESS Yes Repair or replace the malfunctioning
wiring harness, then go to Step 26.
Inspect the ignition coil related wiring
harness condition (intermittent open or
short) for all cylinders. No Go to the next step.

Is there any malfunction?

I N SPECT I GN I TI ON COI L
13 Yes Replace the malfunctioning ignition coil,
Inspect the ignition coil for all cylinders. then go to Step 26.

(See I GN I TI ON COI L I N SPECTI ON [ M ZR (See I GN I TI ON COI L


2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

cardiagn.com
Is there any malfunction?
No Go to the next step.

VERI FY PI D D ATA FOR M AF SEN SOR M ALFUN CTI ON


14 Yes Go to Step 16.
Access the MAF PID using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR No Go to the next step.


2 .5 ] .)

Race the engine and verify that the MAF


PID changes quickly according to
change in the engine speed.

Is the MAF PID response normal?

I N SPECT I N TAKE AI R SYSTEM FOR AI R SUCTI ON


15 Yes Repair or replace the malfunctioning part
Inspect for air leakage between the according to inspection results, then go
following: to Step 26.

MAF sensor and throttle


body No Replace the MAF/IAT sensor, then go to
Step 26.
Throttle body and
intake manifold (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
N OTE:

Engine speed may change when rust


penetrating agent is sprayed on the air
suction area.

Is there any leakage?

I N SPECT FUEL LI N E PRESSURE


16 Yes Go to the next step.
Inspect the fuel line pressure.

(See FUEL LI N E PRESSURE I N SPECTI ON No Go to Step 19.


[ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL LI N E LEAKAGE


17 Yes Repair or replace the malfunctioning part
Visually inspect the leakage from fuel according to inspection results, then go
line. to Step 26.

Is there any leakage?


No Go to the next step.

I N SPECT FUEL FI LTER


18 Yes Repair or replace the malfunctioning part
Visually inspect the foreign materials or according to inspection results, then go
stain inside fuel filter. to Step 26.

Is there any foreign materials or stain?


No Replace the fuel pump unit, then go to
Step 26.

(See FUEL PUM P UN I T

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REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

VERI FY SI M ULATI ON I TEM FOR PURGE SOLEN OI D


19 VALVE M ALFUN CTI ON Yes Go to the next step.

Switch the ignition to off.


No Replace the purge solenoid valve, then
Connect the vacuum pump to the purge go to Step 26.
solenoid valve and apply vacuum to the
(See PURGE SOLEN OI D VALVE
solenoid.
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Verify that the solenoid holds vacuum.

Switch the ignition to ON (engine off).

Access the EVAPCP PID in SIMULATION


TEST using the M-MDS.

Set the purge solenoid value to 1 0 0 %


for the EVAPCP PID.

Verify that the purge solenoid value


releases vacuum while the 1 0 0 % for
the EVPCP PID.

Is the purge solenoid valve operation


normal?

I N SPECT VARI ABLE VALVE TI M I N G CON TROL


20 SYSTEM OPERATI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Perform the Variable Valve Timing to Step 26.
Control System Operation Inspection.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT FUEL I N JECTOR OPERATI ON


21 Yes Repair or replace the malfunctioning part
Perform the Fuel Injector Operation according to the inspection results, then
Inspection. go to Step 26.

(See EN GI N E CON TROL SYSTEM


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT EGR VALVE


22 Yes Replace the EGR valve, then go to Step
Remove the EGR valve. 26.

(See EGR VALVE (See EGR VALVE REM OVAL/ I N STALLATI ON


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Visually inspect if the EGR valve is stuck


open. No Go to the next step.

Is there any malfunction?

I N SPECT EN GI N E COM PRESSI ON

cardiagn.com
23 Yes Perform the engine overhaul for repairs,
Inspect the engine compression. then go to Step 26.

(See COM PRESSI ON I N SPECTI ON [ M ZR


2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


24 Yes Repair or replace the malfunctioning part
Perform the “ENGINE COOLANT according to inspection results, then go
LEAKAGE INSPECTION”. to Step 26.

(See EN GI N E COOLAN T LEAKAGE


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT PCV VALVE OPERATI ON


25 Yes Replace the PCV valve and the oil
Remove the PCV valve. separator as a single unit, then go to the
next step.
(See POSI TI VE CRAN KCASE VEN TI LATI ON
( PCV) VALVE REM OVAL/ I N STALLATI ON (See POSI TI VE CRAN KCASE VEN TI LATI ON
[ M ZR 2 .5 ] .) ( PCV) VALVE REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the PCV valve operation.

(See POSI TI VE CRAN KCASE VEN TI LATI ON No Go to the next step.


( PCV) VALVE I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


26 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


27 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

cardiagn.com
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 [ M ZR 2 .5 ]

DTC
Cylinder No.1 misfire detected
P0301:00

DTC
Cylinder No.2 misfire detected
P0302:00

DTC
Cylinder No.3 misfire detected
P0303:00

DTC
Cylinder No.4 misfire detected
P0304:00

The PCM monitors the CKP sensor input signal interval time. The PCM
calculates the change of interval time for each cylinder. If the change of
interval time exceeds the preprogrammed criteria, the PCM detects a misfire
in the corresponding cylinder. While the engine is running, the PCM counts
the number of misfires that occurred at 2 0 0 cr a n k sh a ft r e volu t ion s and
1 ,0 0 0 cr a n k sh a ft r e volu t ion s and calculates the misfire ratio for each
crankshaft revolution. If the ratio exceeds the preprogrammed criteria, the
PCM determines that a misfire, which can damage the catalytic converter or
affect emission performance, has occurred.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (misfire).


CON D I TI ON
The MIL illuminates if the PCM detects the misfire which affects emission
performance in two consecutive drive cycles or in one drive cycle while the
DTC for the same malfunction has been stored in the PCM.

The MIL flashes if the PCM detects the misfire which can damage the
catalytic converter during first drive cycle.

PENDING CODE is available if the PCM detects the misfire which affects
emission performance during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Erratic signal to PCM

APP sensor signal malfunction

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ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Ignition system malfunction

Spark plug malfunction

Ignition coil related wiring harness malfunction


POSSI BLE
CAUSE Ignition coil connector or terminal malfunction

Ignition coil malfunction

Excessive air suction in intake air system (between dynamic chamber and
cylinder head)

Fuel injector operation malfunction

Fuel injector related wiring harness malfunction

Fuel injector connector or terminal malfunction

Fuel injector malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA AN D D I AGN OSTI C M ON I TORI N G TEST Yes Go to the next step.
RESULTS H AVE BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode
Have the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
2)/snapshot data and DIAGNOSTIC
MONITORING TEST RESULTS on the
MONITORING TEST RESULTS (misfire
repair order, then go to the next step.
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next

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Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Are any other DTCs present?

VERI FY CURREN T I N PUT SI GN AL STATUS


4 Yes Inspect the suspected sensor and related
Access the following PIDs using the M- wiring harness.
MDS.
Repair or replace the malfunctioning part
(See ON - BOARD D I AGN OSTI C TEST [ M ZR according to the inspection results, then
2 .5 ] .) go to Step 16.

APP1
No Go to the next step.
APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal that is far out of


specification when switch the ignition to
ON and the engine idles?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS UN D ER


5 FREEZE FRAM E D ATA ( M OD E 2 ) CON D I TI ON Yes Inspect the suspected sensor and related
wiring harness.
CAUTI ON :
Repair or replace the malfunctioning part
While performing this step, always according to the inspection results, then
operate the vehicle in a safe and lawful go to Step 16.
manner.

When the M-MDS is used to observe No Go to the next step.


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND

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RECORD capturing function and inspect
later.

Access the following PIDs under the


FREEZE FRAME DATA (Mode 2)
condition.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

APP1

APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal which causes drastic


changes?

I N SPECT I GN I TI ON SYSTEM OPERATI ON


6 Yes Go to Step 10.
Perform the Spark Test.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark visible at each


cylinder?

I N SPECT SPARK PLUG CON D I TI ON


7 Yes Replace the spark plug, then go to Step
Remove the spark plug. 16.

(See SPARK PLUG (See SPARK PLUG


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the spark plug.


No Go to the next step.
(See SPARK PLUG I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT I GN I TI ON COI L RELATED W I RI N G


8 H ARN ESS OR CON N ECTOR CON D I TI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Inspect the ignition coil related wiring to Step 16.
harness condition (intermittent open or
short) for all cylinders and connector for
No Go to the next step.
poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT I GN I TI ON COI L
9 Yes Replace the malfunctioning ignition coil,
Inspect the ignition coil for all cylinders. then go to Step 16.

(See I GN I TI ON COI L I N SPECTI ON [ M ZR (See I GN I TI ON COI L


2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT I N TAKE AI R SYSTEM FOR AI R SUCTI ON


10 Yes Repair or replace the malfunctioning part
Inspect for air leakage at the following: according to inspection results, then go
to Step 16.
Around connection of
dynamic chamber and
intake manifold No Go to the next step.

Around connection of
intake manifold and
cylinder head

N OTE:

Engine speed may change when rust


penetrating agent is sprayed on the air
suction area.

Is there any leakage?

I N SPECT FUEL I N JECTOR OPERATI ON


11 Yes Go to the next step.
Remove the intake air system parts.

(See I N TAKE- AI R SYSTEM No Go to Step 14.


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Disconnect the fuel injector connector


on suspected cylinder.

Connect the test light to the fuel


injector terminals.

Inspect the test light during cranking.

Does the test light illuminate?

I N SPECT FUEL I N JECTOR RELATED W I RI N G


12 H ARN ESS OR CON N ECTOR CON D I TI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Inspect the fuel injector related wiring to Step 16.
harness condition (intermittent open or
short) and connector for poor
No Go to the next step.
connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FUEL I N JECTOR


13 Yes Replace the malfunctioning fuel injector,

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Remove the fuel injector. then go to Step 16.

(See FUEL I N JECTOR (See FUEL I N JECTOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Switch the fuel injector with the fuel


injector on other cylinder. No Go to the next step.

Start the engine and idle it.

Is the misfire DTC for cylinder which


has a suspected fuel injector?

I N SPECT EN GI N E COM PRESSI ON


14 Yes Perform the engine overhaul for repairs,
Inspect the engine compression. then go to Step 16.

(See COM PRESSI ON I N SPECTI ON [ M ZR


2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


15 Yes Repair or replace the malfunctioning part
Perform the “ENGINE COOLANT according to the inspection results, then
LEAKAGE INSPECTION”. go to the next step.

(See EN GI N E COOLAN T LEAKAGE


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


16 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 0 1 :0 0 , P0 3 0 2 :0 0 , P0 3 0 3 :0 0 , P0 3 0 4 :0 0 [ M ZR 2 .5 ]

DTC
Cylinder No.1 misfire detected
P0301:00

DTC
Cylinder No.2 misfire detected
P0302:00

DTC
Cylinder No.3 misfire detected
P0303:00

DTC
Cylinder No.4 misfire detected
P0304:00

The PCM monitors the CKP sensor input signal interval time. The PCM
calculates the change of interval time for each cylinder. If the change of
interval time exceeds the preprogrammed criteria, the PCM detects a misfire
in the corresponding cylinder. While the engine is running, the PCM counts
the number of misfires that occurred at 2 0 0 cr a n k sh a ft r e volu t ion s and
1 ,0 0 0 cr a n k sh a ft r e volu t ion s and calculates the misfire ratio for each
crankshaft revolution. If the ratio exceeds the preprogrammed criteria, the
PCM determines that a misfire, which can damage the catalytic converter or
affect emission performance, has occurred.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (misfire).


CON D I TI ON
The MIL illuminates if the PCM detects the misfire which affects emission
performance in two consecutive drive cycles or in one drive cycle while the
DTC for the same malfunction has been stored in the PCM.

The MIL flashes if the PCM detects the misfire which can damage the
catalytic converter during first drive cycle.

PENDING CODE is available if the PCM detects the misfire which affects
emission performance during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Erratic signal to PCM

APP sensor signal malfunction

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ECT sensor signal malfunction

IAT sensor signal malfunction

MAF sensor signal malfunction

CKP sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

Ignition system malfunction

Spark plug malfunction

Ignition coil related wiring harness malfunction


POSSI BLE
CAUSE Ignition coil connector or terminal malfunction

Ignition coil malfunction

Excessive air suction in intake air system (between dynamic chamber and
cylinder head)

Fuel injector operation malfunction

Fuel injector related wiring harness malfunction

Fuel injector connector or terminal malfunction

Fuel injector malfunction

Engine malfunction

Insufficient engine compression

Engine coolant leakage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA AN D D I AGN OSTI C M ON I TORI N G TEST Yes Go to the next step.
RESULTS H AVE BEEN RECORD ED
No Record the FREEZE FRAME DATA (Mode
Have the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
2)/snapshot data and DIAGNOSTIC
MONITORING TEST RESULTS on the
MONITORING TEST RESULTS (misfire
repair order, then go to the next step.
related) been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next

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Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using


the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Are any other DTCs present?

VERI FY CURREN T I N PUT SI GN AL STATUS


4 Yes Inspect the suspected sensor and related
Access the following PIDs using the M- wiring harness.
MDS.
Repair or replace the malfunctioning part
(See ON - BOARD D I AGN OSTI C TEST [ M ZR according to the inspection results, then
2 .5 ] .) go to Step 16.

APP1
No Go to the next step.
APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal that is far out of


specification when switch the ignition to
ON and the engine idles?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL STATUS UN D ER


5 FREEZE FRAM E D ATA ( M OD E 2 ) CON D I TI ON Yes Inspect the suspected sensor and related
wiring harness.
CAUTI ON :
Repair or replace the malfunctioning part
While performing this step, always according to the inspection results, then
operate the vehicle in a safe and lawful go to Step 16.
manner.

When the M-MDS is used to observe No Go to the next step.


monitor system status while driving, be
sure to have another technician with
you, or record the data in the M-MDS
using the PID/DATA MONITOR AND

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RECORD capturing function and inspect
later.

Access the following PIDs under the


FREEZE FRAME DATA (Mode 2)
condition.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

APP1

APP2

ECT

IAT

MAF

RPM

TP REL

VSS

Is there any signal which causes drastic


changes?

I N SPECT I GN I TI ON SYSTEM OPERATI ON


6 Yes Go to Step 10.
Perform the Spark Test.

(See EN GI N E CON TROL SYSTEM No Go to the next step.


OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark visible at each


cylinder?

I N SPECT SPARK PLUG CON D I TI ON


7 Yes Replace the spark plug, then go to Step
Remove the spark plug. 16.

(See SPARK PLUG (See SPARK PLUG


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the spark plug.


No Go to the next step.
(See SPARK PLUG I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT I GN I TI ON COI L RELATED W I RI N G


8 H ARN ESS OR CON N ECTOR CON D I TI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Inspect the ignition coil related wiring to Step 16.
harness condition (intermittent open or
short) for all cylinders and connector for
No Go to the next step.
poor connection (such as
damaged/pulled-out pins, corrosion).

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Is there any malfunction?

I N SPECT I GN I TI ON COI L
9 Yes Replace the malfunctioning ignition coil,
Inspect the ignition coil for all cylinders. then go to Step 16.

(See I GN I TI ON COI L I N SPECTI ON [ M ZR (See I GN I TI ON COI L


2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT I N TAKE AI R SYSTEM FOR AI R SUCTI ON


10 Yes Repair or replace the malfunctioning part
Inspect for air leakage at the following: according to inspection results, then go
to Step 16.
Around connection of
dynamic chamber and
intake manifold No Go to the next step.

Around connection of
intake manifold and
cylinder head

N OTE:

Engine speed may change when rust


penetrating agent is sprayed on the air
suction area.

Is there any leakage?

I N SPECT FUEL I N JECTOR OPERATI ON


11 Yes Go to the next step.
Remove the intake air system parts.

(See I N TAKE- AI R SYSTEM No Go to Step 14.


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Disconnect the fuel injector connector


on suspected cylinder.

Connect the test light to the fuel


injector terminals.

Inspect the test light during cranking.

Does the test light illuminate?

I N SPECT FUEL I N JECTOR RELATED W I RI N G


12 H ARN ESS OR CON N ECTOR CON D I TI ON Yes Repair or replace the malfunctioning part
according to inspection results, then go
Inspect the fuel injector related wiring to Step 16.
harness condition (intermittent open or
short) and connector for poor
No Go to the next step.
connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FUEL I N JECTOR


13 Yes Replace the malfunctioning fuel injector,

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Remove the fuel injector. then go to Step 16.

(See FUEL I N JECTOR (See FUEL I N JECTOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Switch the fuel injector with the fuel


injector on other cylinder. No Go to the next step.

Start the engine and idle it.

Is the misfire DTC for cylinder which


has a suspected fuel injector?

I N SPECT EN GI N E COM PRESSI ON


14 Yes Perform the engine overhaul for repairs,
Inspect the engine compression. then go to Step 16.

(See COM PRESSI ON I N SPECTI ON [ M ZR


2 .5 ] .) No Go to the next step.

Is there any malfunction?

I N SPECT SEALI N G OF EN GI N E COOLAN T PASSAGE


15 Yes Repair or replace the malfunctioning part
Perform the “ENGINE COOLANT according to the inspection results, then
LEAKAGE INSPECTION”. go to the next step.

(See EN GI N E COOLAN T LEAKAGE


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


16 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Start the engine and warm it up
completely.
No Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 3 5 :0 0 [ M ZR 2 .5 ]

DTC
CKP sensor circuit problem
P0335:00

If the PCM does not receive the input voltage from the CKP sensor for 4 .2 s while the MAF is
1 .9 5 g/ s { 0 .2 5 lb/ m in } or a bove , the PCM determines that the CKP sensor circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CKP sensor connector or terminal malfunction

Short to ground in wiring harness between CKP sensor terminal C and PCM terminal 2AQ

Short to ground in wiring harness between CKP sensor terminal B and PCM terminal 2W

PCM connector or terminal malfunction

Short circuit in CKP sensor circuits each other

Short to power supply in wiring harness between CKP sensor terminal B and PCM terminal 2W
POSSI BLE
Open circuit in wiring harness between CKP sensor terminal C and PCM terminal 2AQ
CAUSE
Open circuit in wiring harness between CKP sensor terminal B and PCM terminal 2W

Open circuit in wiring harness between CKP sensor terminal A and body ground

CKP sensor malfunction

CKP sensor is dirty

CKP sensor pulse wheel malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot
2)/snapshot data been recorded?
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
CKP sensor connector is disconnected. go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CKP SEN SOR CI RCUI T FOR SH ORT TO GROUN D

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4 Yes If the short to ground circuit could be detected:
CKP sensor connector is disconnected.
Repair or replace the wiring harness
Inspect for continuity between the following for a possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
CKP sensor terminal C (wiring
harness-side) Replace the PCM (short to ground in
PCM internal circuit).
CKP sensor terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there continuity?
Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CKP SEN SOR CI RCUI TS FOR SH ORT EACH OTH ER


6 Yes Repair or replace the malfunctioning wiring harness,
CKP sensor and PCM connectors are then go to Step 10.
disconnected.

Inspect for continuity between CKP sensor No Go to the next step.


terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT CKP SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 10.
CKP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between CKP sensor


terminal B (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CKP CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
CKP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 10.

Inspect for continuity between the following


terminals:

CKP sensor terminal C (wiring


harness-side) and PCM terminal
2AQ

CKP sensor terminal B (wiring


harness-side) and PCM terminal
2W (wiring harness-side)

CKP sensor terminal A (wiring


harness-side) and body ground

Is there continuity?

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I N SPECT CKP SEN SOR
9 Yes Replace the CKP sensor, then go to the next step.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Access the MAF PID using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

N OTE:

The MAF PID should indicate


1 .9 5 g/ s { 0 .2 5 lb/ m in } or
a bove during this test.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 3 5 :0 0 [ M ZR 2 .5 ]

DTC
CKP sensor circuit problem
P0335:00

If the PCM does not receive the input voltage from the CKP sensor for 4 .2 s while the MAF is
1 .9 5 g/ s { 0 .2 5 lb/ m in } or a bove , the PCM determines that the CKP sensor circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CKP sensor connector or terminal malfunction

Short to ground in wiring harness between CKP sensor terminal C and PCM terminal 2AQ

Short to ground in wiring harness between CKP sensor terminal B and PCM terminal 2W

PCM connector or terminal malfunction

Short circuit in CKP sensor circuits each other

Short to power supply in wiring harness between CKP sensor terminal B and PCM terminal 2W
POSSI BLE
Open circuit in wiring harness between CKP sensor terminal C and PCM terminal 2AQ
CAUSE
Open circuit in wiring harness between CKP sensor terminal B and PCM terminal 2W

Open circuit in wiring harness between CKP sensor terminal A and body ground

CKP sensor malfunction

CKP sensor is dirty

CKP sensor pulse wheel malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot
2)/snapshot data been recorded?
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
CKP sensor connector is disconnected. go to Step 10.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CKP SEN SOR CI RCUI T FOR SH ORT TO GROUN D

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4 Yes If the short to ground circuit could be detected:
CKP sensor connector is disconnected.
Repair or replace the wiring harness
Inspect for continuity between the following for a possible short to ground.
terminals and body ground:
If the short to ground circuit could not be detected:
CKP sensor terminal C (wiring
harness-side) Replace the PCM (short to ground in
PCM internal circuit).
CKP sensor terminal B (wiring
harness-side) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there continuity?
Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 10.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CKP SEN SOR CI RCUI TS FOR SH ORT EACH OTH ER


6 Yes Repair or replace the malfunctioning wiring harness,
CKP sensor and PCM connectors are then go to Step 10.
disconnected.

Inspect for continuity between CKP sensor No Go to the next step.


terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT CKP SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 10.
CKP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between CKP sensor


terminal B (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CKP CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
CKP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 10.

Inspect for continuity between the following


terminals:

CKP sensor terminal C (wiring


harness-side) and PCM terminal
2AQ

CKP sensor terminal B (wiring


harness-side) and PCM terminal
2W (wiring harness-side)

CKP sensor terminal A (wiring


harness-side) and body ground

Is there continuity?

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I N SPECT CKP SEN SOR
9 Yes Replace the CKP sensor, then go to the next step.
Inspect the CKP sensor.
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR
(See CRAN KSH AFT POSI TI ON ( CKP) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Access the MAF PID using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

N OTE:

The MAF PID should indicate


1 .9 5 g/ s { 0 .2 5 lb/ m in } or
a bove during this test.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 0 :0 0 [ M ZR 2 .5 ]

DTC
CMP sensor circuit problem
P0340:00

The PCM monitors the input voltage from the CMP sensor when the engine is running. If the PCM
does not receive the input voltage from the CMP sensor while the PCM receives the input signal
from the CKP sensor, the PCM determines that the CMP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CMP sensor connector or terminal malfunction

Short to ground in wiring harness between CMP sensor terminal C and PCM terminal 2AM

Short to ground in wiring harness between CMP sensor terminal B and PCM terminal 2S

PCM connector or terminal malfunction

Short circuit in CMP sensor circuits each other

Short to power supply in wiring harness between CMP sensor terminal B and PCM terminal 2S

Open circuit in wiring harness between CMP sensor terminal C and PCM terminal 2AM

Open circuit in wiring harness between CMP sensor terminal B and PCM terminal 2S

Open circuit in wiring harness between CMP sensor terminal A and body ground

POSSI BLE CKP sensor connector or terminal malfunction


CAUSE
Variable valve timing mechanism misinstallation

Loose timing chain or improper valve timing

Loose camshaft sprocket lock bolt

Loose crankshaft pulley lock bolt

Stopper pin mechanism malfunction

Variable valve timing mechanism is stuck in advanced position

CMP sensor malfunction

CMP sensor is dirty

CMP sensor pulse wheel malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
2)/snapshot data been recorded?
on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to the
next step.
Is any related repair information available?
No Go to the next step.

I N SPECT CM P SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
CMP sensor connector is disconnected. to Step 14.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR CI RCUI T FOR SH ORT TO

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4 GROUN D Yes If the short to ground circuit could be detected:

CMP sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

CMP sensor terminal C Replace the PCM (short to ground in PCM


(wiring harness-side) internal circuit).

CMP sensor terminal B (See PCM REM OVAL/ I N STALLATI ON [ M ZR


(wiring harness-side) 2 .5 ] .)

Is there continuity? Go to Step 14.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 14.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CM P SEN SOR CI RCUI TS FOR SH ORT EACH


6 OTH ER Yes Repair or replace the malfunctioning wiring harness, then
go to Step 14.
CMP sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between CMP sensor
terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT CM P SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 14.
CMP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the CMP


sensor terminal B (wiring harness-side) and
body ground.

Is there any voltage?

I N SPECT CM P SEN SOR CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
CMP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Switch the ignition to off. circuit, then go to Step 14.

Inspect for continuity between the following


terminals:

CMP sensor terminal C


(wiring harness-side) and
PCM terminal 2AM (wiring
harness-side)

CMP sensor terminal B


(wiring harness-side) and
PCM terminal 2S (wiring
harness-side)

CMP sensor terminal A


(wiring harness-side) and

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body ground

Is there continuity?

I N SPECT CM P SEN SOR


9 Yes Replace the CMP sensor, then go to Step 14.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go
Disconnect the CKP sensor connector. to Step 14.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY VALVE TI M I N G M ECH AN I SM I N STALLATI ON


11 Yes Reinstall the misinstallation or loose parts correctly, then
Verify the valve timing mechanism go to Step 14.
installation for the following parts:
(See VARI ABLE VALVE TI M I N G ACTUATOR
Timing chain REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Camshaft sprocket lock bolt (See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Crankshaft pulley lock bolt


No Go to the next step.
Is there any malfunction?

I N SPECT STOPPER PI N M ECH AN I SM


12 Yes Replace the variable valve timing actuator, then go to
Remove the timing chain. Step 14.

(See TI M I N G CH AI N (See VARI ABLE VALVE TI M I N G ACTUATOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the stopper pin.


No Go to the next step.
(See VARI ABLE VALVE TI M I N G ACTUATOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT ROTOR POSI TI ON


13 Yes Reinstall or replace the variable valve timing actuator,
Remove the variable valve timing actuator. then go to the next step.

(See VARI ABLE VALVE TI M I N G ACTUATOR (See VARI ABLE VALVE TI M I N G ACTUATOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is the rotor at the maximum valve timing VARI ABLE VALVE TI M I N G M ECH AN I SM I S N ORM AL
advanced position? No
N OTE:

This DTC is detected as an intermittent


concern.

The intermittent concern might be


removed by cleaning the variable valve
timing mode control function.

Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


14 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using

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the M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Access the MAF PID using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

N OTE:

The MAF PID should


indicate 1 .9 5 g/ s { 0 .2 5
lb/ m in } or a bove during
this test.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


15 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 3 4 0 :0 0 [ M ZR 2 .5 ]

DTC
CMP sensor circuit problem
P0340:00

The PCM monitors the input voltage from the CMP sensor when the engine is running. If the PCM
does not receive the input voltage from the CMP sensor while the PCM receives the input signal
from the CKP sensor, the PCM determines that the CMP circuit has a malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CMP sensor connector or terminal malfunction

Short to ground in wiring harness between CMP sensor terminal C and PCM terminal 2AM

Short to ground in wiring harness between CMP sensor terminal B and PCM terminal 2S

PCM connector or terminal malfunction

Short circuit in CMP sensor circuits each other

Short to power supply in wiring harness between CMP sensor terminal B and PCM terminal 2S

Open circuit in wiring harness between CMP sensor terminal C and PCM terminal 2AM

Open circuit in wiring harness between CMP sensor terminal B and PCM terminal 2S

Open circuit in wiring harness between CMP sensor terminal A and body ground

POSSI BLE CKP sensor connector or terminal malfunction


CAUSE
Variable valve timing mechanism misinstallation

Loose timing chain or improper valve timing

Loose camshaft sprocket lock bolt

Loose crankshaft pulley lock bolt

Stopper pin mechanism malfunction

Variable valve timing mechanism is stuck in advanced position

CMP sensor malfunction

CMP sensor is dirty

CMP sensor pulse wheel malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
2)/snapshot data been recorded?
on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to the
next step.
Is any related repair information available?
No Go to the next step.

I N SPECT CM P SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go
CMP sensor connector is disconnected. to Step 14.

Switch the ignition to off.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT CM P SEN SOR CI RCUI T FOR SH ORT TO

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4 GROUN D Yes If the short to ground circuit could be detected:

CMP sensor connector is disconnected. Repair or replace the wiring harness for
a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

CMP sensor terminal C Replace the PCM (short to ground in PCM


(wiring harness-side) internal circuit).

CMP sensor terminal B (See PCM REM OVAL/ I N STALLATI ON [ M ZR


(wiring harness-side) 2 .5 ] .)

Is there continuity? Go to Step 14.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then go
Disconnect the PCM connector. to Step 14.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CM P SEN SOR CI RCUI TS FOR SH ORT EACH


6 OTH ER Yes Repair or replace the malfunctioning wiring harness, then
go to Step 14.
CMP sensor and PCM connectors are
disconnected.
No Go to the next step.
Inspect for continuity between CMP sensor
terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT CM P SEN SOR CI RCUI T FOR SH ORT TO POW ER


7 SUPPLY Yes Repair or replace the wiring harness for a possible short
to power supply, then go to Step 14.
CMP sensor and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between the CMP


sensor terminal B (wiring harness-side) and
body ground.

Is there any voltage?

I N SPECT CM P SEN SOR CI RCUI T FOR OPEN CI RCUI T


8 Yes Go to the next step.
CMP sensor and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a possible open
Switch the ignition to off. circuit, then go to Step 14.

Inspect for continuity between the following


terminals:

CMP sensor terminal C


(wiring harness-side) and
PCM terminal 2AM (wiring
harness-side)

CMP sensor terminal B


(wiring harness-side) and
PCM terminal 2S (wiring
harness-side)

CMP sensor terminal A


(wiring harness-side) and

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body ground

Is there continuity?

I N SPECT CM P SEN SOR


9 Yes Replace the CMP sensor, then go to Step 14.
Inspect the CMP sensor.
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR
(See CAM SH AFT POSI TI ON ( CM P) SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT CKP SEN SOR CON N ECTOR CON D I TI ON


10 Yes Repair or replace the terminal and/or connector, then go
Disconnect the CKP sensor connector. to Step 14.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY VALVE TI M I N G M ECH AN I SM I N STALLATI ON


11 Yes Reinstall the misinstallation or loose parts correctly, then
Verify the valve timing mechanism go to Step 14.
installation for the following parts:
(See VARI ABLE VALVE TI M I N G ACTUATOR
Timing chain REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Camshaft sprocket lock bolt (See TI M I N G CH AI N REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Crankshaft pulley lock bolt


No Go to the next step.
Is there any malfunction?

I N SPECT STOPPER PI N M ECH AN I SM


12 Yes Replace the variable valve timing actuator, then go to
Remove the timing chain. Step 14.

(See TI M I N G CH AI N (See VARI ABLE VALVE TI M I N G ACTUATOR


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Inspect the stopper pin.


No Go to the next step.
(See VARI ABLE VALVE TI M I N G ACTUATOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT ROTOR POSI TI ON


13 Yes Reinstall or replace the variable valve timing actuator,
Remove the variable valve timing actuator. then go to the next step.

(See VARI ABLE VALVE TI M I N G ACTUATOR (See VARI ABLE VALVE TI M I N G ACTUATOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is the rotor at the maximum valve timing VARI ABLE VALVE TI M I N G M ECH AN I SM I S N ORM AL
advanced position? No
N OTE:

This DTC is detected as an intermittent


concern.

The intermittent concern might be


removed by cleaning the variable valve
timing mode control function.

Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


14 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using

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the M-MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Start the engine and warm it up completely.

Access the MAF PID using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

N OTE:

The MAF PID should


indicate 1 .9 5 g/ s { 0 .2 5
lb/ m in } or a bove during
this test.

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


15 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 0 1 :0 0 [ M ZR 2 .5 ]

DTC
EGR flow insufficient detected
P0401:00

The PCM monitors the difference in the intake manifold pressures when the
EGR is operated and when it is stopped. If the difference is too small, the
PCM determines that the EGR flow insufficient.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EGR system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor malfunction

EGR valve malfunction

POSSI BLE EGR valve passage malfunction


CAUSE
Gasket of EGR valve malfunction

Clogged EGR valve passage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
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(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EGR system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT M AP SEN SOR


4 Yes Replace the MAP sensor, then go to Step 7.
Inspect the MAP sensor.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)
(See M AN I FOLD ABSOLUTE SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PRESSURE ( M AP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT EGR VALVE OPERATI ON


5 Yes Go to the next step.
Perform the EGR Control System
Inspection.
No Repair or replace malfunctioning part
(See EN GI N E CON TROL SYSTEM according to inspection result, then go to Step
OPERATI ON I N SPECTI ON [ M ZR 7.
2 .5 ] .)

Does the EGR system operate


properly?

I N SPECT EGR VALVE PASSAGE


6 Yes Repair or replace the malfunctioning part
Switch the ignition to off. according to the inspection result, then go to
the next step.
Remove the EGR valve.

Visually inspect the gasket No Go to the next step.


installation of EGR valve and EGR
valve passage for clogging.

Is there any malfunction?

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and No Repeat this step.
TWC Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Stop the vehicle and access the


ON BOARD READINESS TEST to
inspect the DRIVE MODE
completion status.

Verify that the ON BOARD


READINESS TEST status changing
to YES.

Access the DIAGNOSTIC


MONITORING TEST RESULTS.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Verify the #31:83 (EGR pressure


variation) value.

Is the value out of the


specification?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 0 1 :0 0 [ M ZR 2 .5 ]

DTC
EGR flow insufficient detected
P0401:00

The PCM monitors the difference in the intake manifold pressures when the
EGR is operated and when it is stopped. If the difference is too small, the
PCM determines that the EGR flow insufficient.

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (EGR system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunction condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

MAP sensor malfunction

EGR valve malfunction

POSSI BLE EGR valve passage malfunction


CAUSE
Gasket of EGR valve malfunction

Clogged EGR valve passage

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
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(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (EGR system related)
been recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT M AP SEN SOR


4 Yes Replace the MAP sensor, then go to Step 7.
Inspect the MAP sensor.
(See M AN I FOLD ABSOLUTE PRESSURE ( M AP)
(See M AN I FOLD ABSOLUTE SEN SOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PRESSURE ( M AP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT EGR VALVE OPERATI ON


5 Yes Go to the next step.
Perform the EGR Control System
Inspection.
No Repair or replace malfunctioning part
(See EN GI N E CON TROL SYSTEM according to inspection result, then go to Step
OPERATI ON I N SPECTI ON [ M ZR 7.
2 .5 ] .)

Does the EGR system operate


properly?

I N SPECT EGR VALVE PASSAGE


6 Yes Repair or replace the malfunctioning part
Switch the ignition to off. according to the inspection result, then go to
the next step.
Remove the EGR valve.

Visually inspect the gasket No Go to the next step.


installation of EGR valve and EGR
valve passage for clogging.

Is there any malfunction?

cardiagn.com
VERI FY D TC TROUBLESH OOTI N G COM PLETED
7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and No Repeat this step.
TWC Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Stop the vehicle and access the


ON BOARD READINESS TEST to
inspect the DRIVE MODE
completion status.

Verify that the ON BOARD


READINESS TEST status changing
to YES.

Access the DIAGNOSTIC


MONITORING TEST RESULTS.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Verify the #31:83 (EGR pressure


variation) value.

Is the value out of the


specification?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 0 3 :0 0 [ M ZR 2 .5 ]

DTC P0403:00 EGR control circuit problem

The PCM monitors the input voltage from the EGR valve. If the voltage remain low or high, the PCM
determines that the EGR valve circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction conditions in two consecutive drive cycles or in
CON D I TI ON
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

EGR valve connector or terminal malfunction

Short to ground or open circuit in EGR valve power supply circuit

Short to ground in wiring harness between main relay terminal D and EGR valve terminal C

Short to ground in wiring harness between main relay terminal D and EGR valve terminal D

ENGINE 10 A fuse malfunction

Open circuit in wiring harness between main relay terminal D and EGR valve terminal C

Open circuit in wiring harness between main relay terminal D and EGR valve terminal D

Short to ground in wiring harness between EGR valve terminal E and PCM terminal 2AX

Short to ground in wiring harness between EGR valve terminal A and PCM terminal 2BA

Short to ground in wiring harness between EGR valve terminal B and PCM terminal 2AT

POSSI BLE Short to ground in wiring harness between EGR valve terminal F and PCM terminal 2AW
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between EGR valve terminal E and PCM terminal 2AX

Short to power supply in wiring harness between EGR valve terminal A and PCM terminal 2BA

Short to power supply in wiring harness between EGR valve terminal B and PCM terminal 2AT

Short to power supply in wiring harness between EGR valve terminal F and PCM terminal 2AW

EGR valve malfunction

Open circuit in wiring harness between EGR valve terminal E and PCM terminal 2AX

Open circuit in wiring harness between EGR valve terminal A and PCM terminal 2BA

Open circuit in wiring harness between EGR valve terminal B and PCM terminal 2AT

Open circuit in wiring harness between EGR valve terminal F and PCM terminal 2AW

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT EGR VALVE CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the EGR valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

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I N SPECT EGR POW ER SUPPLY CI RCUI T FOR SH ORT TO GROUN D
4 OR OPEN CI RCUI T Yes Go to the next step.

EGR valve connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between the following terminals
and body ground: Repair or replace the
wiring harness for a
EGR valve terminal C (wiring harness- possible short to ground.
side)
Replace the fuse.
EGR valve terminal D (wiring
harness-side) If the fuse is deterioration:

Replace the fuse.


Is the voltage B+ ?
If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 10.

I N SPECT EGR CON TROL CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be detected:
EGR valve connector is disconnected.
Repair or replace the wiring harness for a
Switch the ignition to off. possible short to ground.

Inspect for continuity between the following terminals If the short to ground circuit could not be detected:
and body ground:
Replace the PCM (short to ground in PCM
EGR valve terminal E (wiring harness- internal circuit).
side)
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
EGR valve terminal A (wiring harness- 2 .5 ] .)
side)
Go to Step 10.
EGR valve terminal B (wiring harness-
side)
No Go to the next step.
EGR valve terminal F (wiring harness-
side)

is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT EGR CON TROL CI RCUI T FOR SH ORT TO POW ER SUPPLY


7 Yes Repair or replace the wiring harness for a possible short to
EGR valve and PCM connectors are disconnected. power supply, then go to Step 10.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals
and body ground:

EGR valve terminal E (wiring harness-


side)

EGR valve terminal A (wiring harness-


side)

EGR valve terminal B (wiring harness-


side)

EGR valve terminal F (wiring harness-


side)

Is there any voltage?

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I N SPECT EGR VALVE
8 Yes Replace the EGR valve, then go to Step 10.
Inspect the EGR valve.
(See EGR VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See EGR VALVE I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT EGR CON TROL CI RCUI T FOR OPEN CI RCUI T


9 Yes Go to the next step.
EGR valve and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible open
circuit, then go to the next step.
Inspect for continuity between the following terminals:

EGR valve terminal E (wiring harness-


side) and PCM terminal 2AX (wiring
harness-side)

EGR valve terminal A (wiring harness-


side) and PCM terminal 2BA (wiring
harness-side)

EGR valve terminal B (wiring harness-


side) and PCM terminal 2AT (wiring
harness-side)

EGR valve terminal F (wiring harness-


side) and PCM terminal 2AW (wiring
harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 0 3 :0 0 [ M ZR 2 .5 ]

DTC P0403:00 EGR control circuit problem

The PCM monitors the input voltage from the EGR valve. If the voltage remain low or high, the PCM
determines that the EGR valve circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction conditions in two consecutive drive cycles or in
CON D I TI ON
one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

EGR valve connector or terminal malfunction

Short to ground or open circuit in EGR valve power supply circuit

Short to ground in wiring harness between main relay terminal D and EGR valve terminal C

Short to ground in wiring harness between main relay terminal D and EGR valve terminal D

ENGINE 10 A fuse malfunction

Open circuit in wiring harness between main relay terminal D and EGR valve terminal C

Open circuit in wiring harness between main relay terminal D and EGR valve terminal D

Short to ground in wiring harness between EGR valve terminal E and PCM terminal 2AX

Short to ground in wiring harness between EGR valve terminal A and PCM terminal 2BA

Short to ground in wiring harness between EGR valve terminal B and PCM terminal 2AT

POSSI BLE Short to ground in wiring harness between EGR valve terminal F and PCM terminal 2AW
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between EGR valve terminal E and PCM terminal 2AX

Short to power supply in wiring harness between EGR valve terminal A and PCM terminal 2BA

Short to power supply in wiring harness between EGR valve terminal B and PCM terminal 2AT

Short to power supply in wiring harness between EGR valve terminal F and PCM terminal 2AW

EGR valve malfunction

Open circuit in wiring harness between EGR valve terminal E and PCM terminal 2AX

Open circuit in wiring harness between EGR valve terminal A and PCM terminal 2BA

Open circuit in wiring harness between EGR valve terminal B and PCM terminal 2AT

Open circuit in wiring harness between EGR valve terminal F and PCM terminal 2AW

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair repair information.
information availability.
If the vehicle is not repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

I N SPECT EGR VALVE CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then go to
Switch the ignition to off. Step 10.

Disconnect the EGR valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

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I N SPECT EGR POW ER SUPPLY CI RCUI T FOR SH ORT TO GROUN D
4 OR OPEN CI RCUI T Yes Go to the next step.

EGR valve connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between the following terminals
and body ground: Repair or replace the
wiring harness for a
EGR valve terminal C (wiring harness- possible short to ground.
side)
Replace the fuse.
EGR valve terminal D (wiring
harness-side) If the fuse is deterioration:

Replace the fuse.


Is the voltage B+ ?
If the fuse is normal:

Repair or replace the


wiring harness for a
possible open circuit.

Go to Step 10.

I N SPECT EGR CON TROL CI RCUI T FOR SH ORT TO GROUN D


5 Yes If the short to ground circuit could be detected:
EGR valve connector is disconnected.
Repair or replace the wiring harness for a
Switch the ignition to off. possible short to ground.

Inspect for continuity between the following terminals If the short to ground circuit could not be detected:
and body ground:
Replace the PCM (short to ground in PCM
EGR valve terminal E (wiring harness- internal circuit).
side)
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
EGR valve terminal A (wiring harness- 2 .5 ] .)
side)
Go to Step 10.
EGR valve terminal B (wiring harness-
side)
No Go to the next step.
EGR valve terminal F (wiring harness-
side)

is there continuity?

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector, then go to
Disconnect the PCM connector. Step 10.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT EGR CON TROL CI RCUI T FOR SH ORT TO POW ER SUPPLY


7 Yes Repair or replace the wiring harness for a possible short to
EGR valve and PCM connectors are disconnected. power supply, then go to Step 10.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between the following terminals
and body ground:

EGR valve terminal E (wiring harness-


side)

EGR valve terminal A (wiring harness-


side)

EGR valve terminal B (wiring harness-


side)

EGR valve terminal F (wiring harness-


side)

Is there any voltage?

cardiagn.com
I N SPECT EGR VALVE
8 Yes Replace the EGR valve, then go to Step 10.
Inspect the EGR valve.
(See EGR VALVE REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See EGR VALVE I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT EGR CON TROL CI RCUI T FOR OPEN CI RCUI T


9 Yes Go to the next step.
EGR valve and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible open
circuit, then go to the next step.
Inspect for continuity between the following terminals:

EGR valve terminal E (wiring harness-


side) and PCM terminal 2AX (wiring
harness-side)

EGR valve terminal A (wiring harness-


side) and PCM terminal 2BA (wiring
harness-side)

EGR valve terminal B (wiring harness-


side) and PCM terminal 2AT (wiring
harness-side)

EGR valve terminal F (wiring harness-


side) and PCM terminal 2AW (wiring
harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 2 1 :0 0 [ M ZR 2 .5 ]

DTC
Warm up catalyst system efficiency below threshold
P0421:00

The PCM compares the number of A/F sensor and HO2S inversions for a
predetermined time. The PCM monitors the HO2S inversion counts when the
following conditions are met: The PCM detects inversion ratio. If the
inversion ratio is below threshold, the PCM determine that catalyst system
has deteriorated.

The A/F sensor inversion counts is as prescribed when the


following monitoring conditions are met:

The accumulated occurrence time of the following


monitoring conditions has exceeded the prescribed time
limit:

M ON I TORI N G CON D I TI ON S

Catalyst converter temperature: m or e t h a n 4 0 0 ° C { 7 5 2


° F}
D ETECTI ON
CON D I TI ON Engine speed: 1 ,3 0 0 —3 ,0 0 0 r pm (MTX), 1 ,2 0 0 —3 ,0 0 0
r pm (ATX)

LOAD: 1 6 —4 8 % (engine speed: 2 ,0 0 0 r pm )

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (catalyst).

The MIL illuminates if PCM detects above malfunction condition in two


consecutive drive cycles or in one drive cycle while DTC for the same
malfunction has been stored in PCM.

PENDING CODE is available if PCM detects the above malfunction condition


during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Exhaust system leakage

A/F sensor loose


POSSI BLE
HO2S loose
CAUSE
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TWC deterioration or malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (catalyst related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FOR LEAKAGE FROM EXH AUST


4 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Visually inspect the exhaust gas Step 8.
system.

Is there any leakage? No Go to the next step.

I N SPECT I N STALLATI ON OF A/ F SEN SOR


5 Yes Retighten the A/F sensor, then go to Step 8.
Inspect the A/F sensor for
looseness. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?
No Go to the next step.

cardiagn.com
I N SPECT I N STALLATI ON OF H O2 S
6 Yes Retighten the HO2S, then go to Step 8.
Inspect the HO2S for looseness.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Is there any malfunction? REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT TW C
7 Yes Replace the TWC, then go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. (See EXH AUST SYSTEM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .)
No Go to the next step.
Switch the ignition to off, then to
ON.

Inspect the TWC.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and No Go to the next step.
TWC Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 2 1 :0 0 [ M ZR 2 .5 ]

DTC
Warm up catalyst system efficiency below threshold
P0421:00

The PCM compares the number of A/F sensor and HO2S inversions for a
predetermined time. The PCM monitors the HO2S inversion counts when the
following conditions are met: The PCM detects inversion ratio. If the
inversion ratio is below threshold, the PCM determine that catalyst system
has deteriorated.

The A/F sensor inversion counts is as prescribed when the


following monitoring conditions are met:

The accumulated occurrence time of the following


monitoring conditions has exceeded the prescribed time
limit:

M ON I TORI N G CON D I TI ON S

Catalyst converter temperature: m or e t h a n 4 0 0 ° C { 7 5 2


° F}
D ETECTI ON
CON D I TI ON Engine speed: 1 ,3 0 0 —3 ,0 0 0 r pm (MTX), 1 ,2 0 0 —3 ,0 0 0
r pm (ATX)

LOAD: 1 6 —4 8 % (engine speed: 2 ,0 0 0 r pm )

D ia gn ost ic su ppor t n ot e

This is an intermittent monitor (catalyst).

The MIL illuminates if PCM detects above malfunction condition in two


consecutive drive cycles or in one drive cycle while DTC for the same
malfunction has been stored in PCM.

PENDING CODE is available if PCM detects the above malfunction condition


during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Exhaust system leakage

A/F sensor loose


POSSI BLE
HO2S loose
CAUSE
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TWC deterioration or malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA AN D D I AGN OSTI C Yes Go to the next step.
M ON I TORI N G TEST RESULTS H AVE BEEN
RECORD ED No Record the FREEZE FRAME DATA (Mode
2)/snapshot data and DIAGNOSTIC
Have the FREEZE FRAME DATA
MONITORING TEST RESULTS on the repair
(Mode 2)/snapshot data and
order, then go to the next step.
DIAGNOSTIC MONITORING TEST
RESULTS (catalyst related) been
recorded?

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT FOR LEAKAGE FROM EXH AUST


4 SYSTEM Yes Repair or replace the malfunctioning part
according to the inspection results, then go to
Visually inspect the exhaust gas Step 8.
system.

Is there any leakage? No Go to the next step.

I N SPECT I N STALLATI ON OF A/ F SEN SOR


5 Yes Retighten the A/F sensor, then go to Step 8.
Inspect the A/F sensor for
looseness. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?
No Go to the next step.

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I N SPECT I N STALLATI ON OF H O2 S
6 Yes Retighten the HO2S, then go to Step 8.
Inspect the HO2S for looseness.
(See H EATED OXYGEN SEN SOR ( H O2 S)
Is there any malfunction? REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT TW C
7 Yes Replace the TWC, then go to the next step.
Clear the DTC from the PCM
memory using the M-MDS. (See EXH AUST SYSTEM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .)
No Go to the next step.
Switch the ignition to off, then to
ON.

Inspect the TWC.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the Drive Mode 03 (EGR
System, A/F sensor heater, HO2S
heater, A/F sensor, HO2S and No Go to the next step.
TWC Repair Verification Drive
Mode).

(See OBD - I I D RI VE M OD E [ M ZR
2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ]

DTC P0443:00 Purge solenoid valve circuit problem

The PCM monitors the purge solenoid valve control signal voltage and current. If the following conditions
are met, the PCM determines that there is the purge solenoid valve control circuit problem.

The PCM turns the purge solenoid valve off, but the voltage of the purge solenoid valve
control signal remains low.

The PCM turns the purge solenoid valve on, but the current of the purge solenoid valve
control signal remains high.

D ETECTI ON D ia gn ost ic su ppor t n ot e


CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition.

FREEZE FRAME DATA is available.

The DTC is stored in the PCM memory.

Purge solenoid valve connector or terminal malfunction

Short to ground or open circuit in purge solenoid valve power supply circuit

Short to ground in wiring harness between main relay terminal D and purge solenoid
valve terminal B

ENGINE 10 A fuse malfunction

Open circuit in wiring harness between main relay terminal D and purge solenoid valve
POSSI BLE terminal B
CAUSE
Short to ground in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

PCM connector or terminal malfunction

Short to power supply in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

Purge solenoid valve malfunction

Open circuit in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


No Record the FREEZE FRAME DATA (Mode 2)/snapshot
been recorded?
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT PURGE SOLEN OI D VALVE CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 10.

Disconnect the purge solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Purge solenoid valve connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between purge solenoid valve terminal
B (wiring harness-side) and body ground. Repair or replace
the wiring harness

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Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 10.

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR SH ORT


5 TO GROUN D Yes If the short to ground circuit could be detected:

Purge solenoid valve connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between purge solenoid valve If the short to ground circuit could not be detected:
terminal A (wiring harness-side) and body ground.
Replace the PCM (short to ground
Is there continuity? in PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 10.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR SH ORT


7 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 10.
Purge solenoid valve and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between purge solenoid valve terminal


A (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT PURGE SOLEN OI D VALVE


8 Yes Replace the purge solenoid valve, then go to Step
Inspect the purge solenoid valve. 10.

(See PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See PURGE SOLEN OI D VALVE


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR OPEN


9 CI RCUI T Yes Go to the next step.

Purge solenoid valve and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between purge solenoid valve


terminal A (wiring harness-side) and PCM terminal 2C
(wiring harness-side).

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Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 4 3 :0 0 [ M ZR 2 .5 ]

DTC P0443:00 Purge solenoid valve circuit problem

The PCM monitors the purge solenoid valve control signal voltage and current. If the following conditions
are met, the PCM determines that there is the purge solenoid valve control circuit problem.

The PCM turns the purge solenoid valve off, but the voltage of the purge solenoid valve
control signal remains low.

The PCM turns the purge solenoid valve on, but the current of the purge solenoid valve
control signal remains high.

D ETECTI ON D ia gn ost ic su ppor t n ot e


CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition.

FREEZE FRAME DATA is available.

The DTC is stored in the PCM memory.

Purge solenoid valve connector or terminal malfunction

Short to ground or open circuit in purge solenoid valve power supply circuit

Short to ground in wiring harness between main relay terminal D and purge solenoid
valve terminal B

ENGINE 10 A fuse malfunction

Open circuit in wiring harness between main relay terminal D and purge solenoid valve
POSSI BLE terminal B
CAUSE
Short to ground in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

PCM connector or terminal malfunction

Short to power supply in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

Purge solenoid valve malfunction

Open circuit in wiring harness between purge solenoid valve terminal A and PCM terminal 2C

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


No Record the FREEZE FRAME DATA (Mode 2)/snapshot
been recorded?
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT PURGE SOLEN OI D VALVE CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 10.

Disconnect the purge solenoid valve connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Purge solenoid valve connector is disconnected.


No Inspect the ENGINE 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between purge solenoid valve terminal
B (wiring harness-side) and body ground. Repair or replace
the wiring harness

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Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 10.

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR SH ORT


5 TO GROUN D Yes If the short to ground circuit could be detected:

Purge solenoid valve connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between purge solenoid valve If the short to ground circuit could not be detected:
terminal A (wiring harness-side) and body ground.
Replace the PCM (short to ground
Is there continuity? in PCM internal circuit).

(See PCM REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

Go to Step 10.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 10.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR SH ORT


7 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 10.
Purge solenoid valve and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between purge solenoid valve terminal


A (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT PURGE SOLEN OI D VALVE


8 Yes Replace the purge solenoid valve, then go to Step
Inspect the purge solenoid valve. 10.

(See PURGE SOLEN OI D VALVE I N SPECTI ON [ M ZR 2 .5 ] .) (See PURGE SOLEN OI D VALVE


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

I N SPECT PURGE SOLEN OI D VALVE CON TROL CI RCUI T FOR OPEN


9 CI RCUI T Yes Go to the next step.

Purge solenoid valve and PCM connectors are disconnected.


No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to the next step.

Inspect for continuity between purge solenoid valve


terminal A (wiring harness-side) and PCM terminal 2C
(wiring harness-side).

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Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


10 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


11 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 8 0 :0 0 [ M ZR 2 .5 ]

DTC P0480:00 Cooling fan control circuit problem

The PCM monitors the input voltages from the cooling fan motor. If the voltage at the PCM terminal 1R
remains low or high, the PCM determines that the cooling fan control circuit has malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Short to ground or open circuit in fan control module relay secondary power supply circuit

Short to ground in wiring harness between battery positive terminal and fan control module
relay terminal A

MAIN 125 A fuse and/or FAN 60 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and fan control module relay
terminal A

Short to ground or open circuit in fan control module relay primary power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block terminal
1B *2 and fan control module relay terminal D

ENGINE IG 15 A fuse malfunction

Open circuit in wiring harness between ignition switch terminal C*1/relay block terminal 1B *2
and fan control module relay terminal D

Open circuit in wiring harness between fan control module relay terminal B and body ground

Poor contact or loose installation of fan control module relay primary circuit
POSSI BLE
CAUSE Fan control module relay malfunction

Fan control module connector or terminals malfunction

Short to ground in wiring harness between fan control module relay terminal C and fan control module
terminal 1C

Open circuit in wiring harness between fan control module relay terminal C and fan control module terminal
1C

Open circuit in wiring harness between fan control module terminal 1A and body ground

Poor contact or loose installation of fan control module ground point.

Short to ground in wiring harness between fan control module terminal 1B and PCM terminal 1R

PCM connector or terminals malfunction

Short to power supply in wiring harness between fan control module terminal 1B and PCM terminal 1R

Open circuit in wiring harness between fan control module terminal 1B and PCM terminal 1R

Fan control module malfunction

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
*2
Ve h icle s w it h a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT FAN CON TROL M OD ULE RELAY CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 16.

Remove the fan control module relay.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE RELAY SECON D ARY POW ER SUPPLY
3 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the MAIN 125 A fuse and FAN 60 A fuse.

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Measure the voltage between fan control module relay
If the fuse is melt:
terminal A and body ground.
Repair or replace
Is the voltage B+ ?
the wiring harness
for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If all fuses are normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY PRI M ARY POW ER SUPPLY
4 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the ENGINE IG 15 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between fan control module relay
terminal D and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY GROUN D CI RCUI T FOR OPEN
5 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the following:
Switch the ignition to off.
Loose or lift ground point
Inspect for continuity between fan control module relay
terminal B and body ground. Open circuit between fan control
module relay and ground
Is there continuity?
Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY


6 Yes Replace the fan control module relay, then go to
Inspect the fan control module relay. Step 16.

(See RELAY I N SPECTI ON .)


No Go to the next step.
Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector,
Disconnect the fan control module connector. then go to Step 16.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
8 GROUN D Yes Repair or replace the wiring harness for a possible

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short to ground, then go to Step 16.
Fan control module relay is removed.

Fan control module connector is disconnected. No Go to the next step.

Inspect for continuity between fan control module terminal 1C


(wiring harness-side) and body ground.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
9 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module connector is disconnected. open circuit, then go to Step 16.

Inspect for continuity between fan control module relay


terminal C (wiring harness-side) and fan control module
terminal 1C.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE GROUN D CI RCUI T FOR OPEN CI RCUI T
10 Yes Go to the next step.
Fan control module relay is removed.

Fan control module connector is disconnected. No Repair or replace the following:

Inspect for continuity between fan control module terminal 1A Loose or lift ground point
(wiring harness-side) and body ground.
Open circuit between fan control
Is there continuity? module and ground

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
11 GROUN D Yes If the short to ground circuit could be detected:

Fan control module relay is removed. Repair or replace the wiring harness
for a possible short to ground.
Fan control module connector is disconnected.
If the short to ground circuit could not be detected:
Inspect for continuity between fan control module terminal 1B
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 16.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


12 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 16.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
13 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 16.
Fan control module relay is removed.

Fan control module and PCM connectors are disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between fan control module terminal 1B


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
14 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible

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Fan control module and PCM connectors are disconnected. open circuit, then go to Step 16.

Switch the ignition to off.

Inspect for continuity between fan control module terminal 1B


(wiring harness-side) and PCM terminal 1R (wiring harness-
side).

Is there continuity?

I N SPECT FAN CON TROL M OD ULE


15 Yes Replace the fan control module, then go to the next
Inspect the fan control module. step.

(See FAN CON TROL M OD ULE I N SPECTI ON [ M ZR 2 .5 ] .) (See COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


16 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 4 8 0 :0 0 [ M ZR 2 .5 ]

DTC P0480:00 Cooling fan control circuit problem

The PCM monitors the input voltages from the cooling fan motor. If the voltage at the PCM terminal 1R
remains low or high, the PCM determines that the cooling fan control circuit has malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Short to ground or open circuit in fan control module relay secondary power supply circuit

Short to ground in wiring harness between battery positive terminal and fan control module
relay terminal A

MAIN 125 A fuse and/or FAN 60 A fuse malfunction

Open circuit in wiring harness between battery positive terminal and fan control module relay
terminal A

Short to ground or open circuit in fan control module relay primary power supply circuit

Short to ground in wiring harness between ignition switch terminal C*1/relay block terminal
1B *2 and fan control module relay terminal D

ENGINE IG 15 A fuse malfunction

Open circuit in wiring harness between ignition switch terminal C*1/relay block terminal 1B *2
and fan control module relay terminal D

Open circuit in wiring harness between fan control module relay terminal B and body ground

Poor contact or loose installation of fan control module relay primary circuit
POSSI BLE
CAUSE Fan control module relay malfunction

Fan control module connector or terminals malfunction

Short to ground in wiring harness between fan control module relay terminal C and fan control module
terminal 1C

Open circuit in wiring harness between fan control module relay terminal C and fan control module terminal
1C

Open circuit in wiring harness between fan control module terminal 1A and body ground

Poor contact or loose installation of fan control module ground point.

Short to ground in wiring harness between fan control module terminal 1B and PCM terminal 1R

PCM connector or terminals malfunction

Short to power supply in wiring harness between fan control module terminal 1B and PCM terminal 1R

Open circuit in wiring harness between fan control module terminal 1B and PCM terminal 1R

Fan control module malfunction

PCM malfunction

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*1
Ve h icle s w it h ou t a dva n ce d k e yle ss e n t r y a n d pu sh bu t t on st a r t syst e m
*2
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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT FAN CON TROL M OD ULE RELAY CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 16.

Remove the fan control module relay.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE RELAY SECON D ARY POW ER SUPPLY
3 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the MAIN 125 A fuse and FAN 60 A fuse.

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Measure the voltage between fan control module relay
If the fuse is melt:
terminal A and body ground.
Repair or replace
Is the voltage B+ ?
the wiring harness
for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If all fuses are normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY PRI M ARY POW ER SUPPLY
4 CI RCUI T FOR SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Inspect the ENGINE IG 15 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between fan control module relay
terminal D and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY GROUN D CI RCUI T FOR OPEN
5 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the following:
Switch the ignition to off.
Loose or lift ground point
Inspect for continuity between fan control module relay
terminal B and body ground. Open circuit between fan control
module relay and ground
Is there continuity?
Go to Step 16.

I N SPECT FAN CON TROL M OD ULE RELAY


6 Yes Replace the fan control module relay, then go to
Inspect the fan control module relay. Step 16.

(See RELAY I N SPECTI ON .)


No Go to the next step.
Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector,
Disconnect the fan control module connector. then go to Step 16.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
8 GROUN D Yes Repair or replace the wiring harness for a possible

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short to ground, then go to Step 16.
Fan control module relay is removed.

Fan control module connector is disconnected. No Go to the next step.

Inspect for continuity between fan control module terminal 1C


(wiring harness-side) and body ground.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
9 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible
Fan control module connector is disconnected. open circuit, then go to Step 16.

Inspect for continuity between fan control module relay


terminal C (wiring harness-side) and fan control module
terminal 1C.

Is there continuity?

I N SPECT FAN CON TROL M OD ULE GROUN D CI RCUI T FOR OPEN CI RCUI T
10 Yes Go to the next step.
Fan control module relay is removed.

Fan control module connector is disconnected. No Repair or replace the following:

Inspect for continuity between fan control module terminal 1A Loose or lift ground point
(wiring harness-side) and body ground.
Open circuit between fan control
Is there continuity? module and ground

Go to Step 16.

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
11 GROUN D Yes If the short to ground circuit could be detected:

Fan control module relay is removed. Repair or replace the wiring harness
for a possible short to ground.
Fan control module connector is disconnected.
If the short to ground circuit could not be detected:
Inspect for continuity between fan control module terminal 1B
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 16.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


12 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 16.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR SH ORT TO
13 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 16.
Fan control module relay is removed.

Fan control module and PCM connectors are disconnected. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between fan control module terminal 1B


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT FAN CON TROL M OD ULE CON TROL CI RCUI T FOR OPEN
14 CI RCUI T Yes Go to the next step.

Fan control module relay is removed.


No Repair or replace the wiring harness for a possible

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Fan control module and PCM connectors are disconnected. open circuit, then go to Step 16.

Switch the ignition to off.

Inspect for continuity between fan control module terminal 1B


(wiring harness-side) and PCM terminal 1R (wiring harness-
side).

Is there continuity?

I N SPECT FAN CON TROL M OD ULE


15 Yes Replace the fan control module, then go to the next
Inspect the fan control module. step.

(See FAN CON TROL M OD ULE I N SPECTI ON [ M ZR 2 .5 ] .) (See COOLI N G FAN M OTOR REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


16 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Perform the KOEO or KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present? No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


17 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 0 :0 0 [ M ZR 2 .5 ]

DTC
VSS circuit problem
P0500:00

If an error in the wheel speed signal from the DSC HU/CM is detected by
CAN when the following conditions are met:

M ON I TORI N G CON D I TI ON S

Neutral switch and CPP switch: OFF (MTX)

Shift range: except P, N or R position (ATX)

Absolute load: a bove 4 0 %

Engine speed: a bove 2 ,0 0 0 r pm

Brake switch: OFF


D ETECTI ON
Vehicle speed: be low 3 .7 6 k m / h { 2 .3 4 m ph }
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

VSS signal malfunction

Front ABS wheel-speed sensor malfunction

POSSI BLE DSC HU/CM malfunction


CAUSE
DSC HU/CM connector or terminal malfunction

PCM connector or terminal malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY CURREN T I N PUT SI GN AL STATUS


3 Yes Intermittent concern exists.
Start the engine.
Perform the “INTERMITTENT
Access the VSS PID using the CONCERN TROUBLESHOOTING”.
M-MDS.
(See I N TERM I TTEN T CON CERN TROUBLESH OOTI N G
(See ON - BOARD D I AGN OSTI C [ M ZR 2 .5 ] .)
TEST [ M ZR 2 .5 ] .)

Vehicle speed No Go to the next step.


2 0 km / h
{ 1 2 .4 m ph } :
2 0 km / h
{ 1 2 .4 m ph }

Vehicle speed
4 0 km / h
{ 2 4 .8 m ph } :
4 0 km / h
{ 2 4 .8 m ph }

Is the PID reading within


specification?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R PROCED URE No Go to the next step.


[ M ZR 2 .5 ] .)

Warm up the engine.

Access the RPM and LOAD PIDs

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using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Drive the vehicle under the


following conditions for 1 8 s.

Gear: except
NEUTRAL
(MTX)

Shift range:
except P, N or
R position
(ATX)

Absolute load:
a bove 4 0 %

Engine speed:
a bove 2 ,0 0 0
r pm

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 0 :0 0 [ M ZR 2 .5 ]

DTC
VSS circuit problem
P0500:00

If an error in the wheel speed signal from the DSC HU/CM is detected by
CAN when the following conditions are met:

M ON I TORI N G CON D I TI ON S

Neutral switch and CPP switch: OFF (MTX)

Shift range: except P, N or R position (ATX)

Absolute load: a bove 4 0 %

Engine speed: a bove 2 ,0 0 0 r pm

Brake switch: OFF


D ETECTI ON
Vehicle speed: be low 3 .7 6 k m / h { 2 .3 4 m ph }
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

VSS signal malfunction

Front ABS wheel-speed sensor malfunction

POSSI BLE DSC HU/CM malfunction


CAUSE
DSC HU/CM connector or terminal malfunction

PCM connector or terminal malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY CURREN T I N PUT SI GN AL STATUS


3 Yes Intermittent concern exists.
Start the engine.
Perform the “INTERMITTENT
Access the VSS PID using the CONCERN TROUBLESHOOTING”.
M-MDS.
(See I N TERM I TTEN T CON CERN TROUBLESH OOTI N G
(See ON - BOARD D I AGN OSTI C [ M ZR 2 .5 ] .)
TEST [ M ZR 2 .5 ] .)

Vehicle speed No Go to the next step.


2 0 km / h
{ 1 2 .4 m ph } :
2 0 km / h
{ 1 2 .4 m ph }

Vehicle speed
4 0 km / h
{ 2 4 .8 m ph } :
4 0 km / h
{ 2 4 .8 m ph }

Is the PID reading within


specification?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R PROCED URE No Go to the next step.


[ M ZR 2 .5 ] .)

Warm up the engine.

Access the RPM and LOAD PIDs

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using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Drive the vehicle under the


following conditions for 1 8 s.

Gear: except
NEUTRAL
(MTX)

Shift range:
except P, N or
R position
(ATX)

Absolute load:
a bove 4 0 %

Engine speed:
a bove 2 ,0 0 0
r pm

Perform the Pending Trouble


Code Access Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 5 :0 0 [ M ZR 2 .5 ]

DTC P0505:00 IAC system problem

The PCM cannot control idle speed toward target idle speed while
KOER self test.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is not stored in the PCM memory.

Improper operation of drive-by-wire control system

A/C magnetic clutch malfunction

Generator control circuit malfunction

POSSI BLE CAUSE Air cleaner element clogged

Throttle body passage clogged

Insufficient engine compression (over capacity of blow-by gas)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


2 D TC Yes Go to the applicable DTC inspection.

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Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)
to ON (engine off).

Verify pending and stored DTCs No Go to the next step.


using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT D RI VE- BY- W I RE CON TROL SYSTEM


3 OPERATI ON Yes Go to the next step.

Perform the throttle position


(TP) sweep inspection. No Repair or replace the malfunctioning part
according to the inspection results, then go to
(See EN GI N E CON TROL SYSTEM Step 9.
OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Does the drive-by-wire control


system operate properly?

I N SPECT A/ C M AGN ETI C CLUTCH


4 OPERATI ON Yes Perform the “NO.24 A/C IS ALWAYS ON OR A/C
COMPRESSOR RUNS CONTINUOUSLY”.
Turn the fan switch off.
(See N O.2 4 A/ C I S ALW AYS ON OR A/ C
Is the magnetic clutch still on? COM PRESSOR RUN S CON TI N UOUSLY [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT GEN ERATOR CON TROL CI RCUI T


5 M ALFUN CTI ON Yes Go to the next step.

Apply the electrical load.


No Repair the generator control circuit for short to
Is the engine speed increased? power supply, then go to Step 9.

I N SPECT AI R CLEAN ER ELEM EN T


6 Yes Clean or replace the air cleaner element, then go
Remove the air cleaner element to Step 9.
with the engine running.

Is the engine speed increased? No Go to the next step.

I N SPECT TH ROTTLE BOD Y PASSAGE


7 Yes Clean or replace the throttle body passage, then
Visually inspect the throttle go to Step 9.
body passage.

Is the throttle body passage No Go to the next step.


clogged?

I N SPECT EN GI N E COM PRESSI ON


8 Yes Overhaul the engine for repairs, then go to the
Inspect the engine compression. next step.

(See COM PRESSI ON I N SPECTI ON

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[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


9 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs,


memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE (See PCM


[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST
[ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 5 :0 0 [ M ZR 2 .5 ]

DTC P0505:00 IAC system problem

The PCM cannot control idle speed toward target idle speed while
KOER self test.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is not stored in the PCM memory.

Improper operation of drive-by-wire control system

A/C magnetic clutch malfunction

Generator control circuit malfunction

POSSI BLE CAUSE Air cleaner element clogged

Throttle body passage clogged

Insufficient engine compression (over capacity of blow-by gas)

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED


2 D TC Yes Go to the applicable DTC inspection.

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Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)
to ON (engine off).

Verify pending and stored DTCs No Go to the next step.


using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT D RI VE- BY- W I RE CON TROL SYSTEM


3 OPERATI ON Yes Go to the next step.

Perform the throttle position


(TP) sweep inspection. No Repair or replace the malfunctioning part
according to the inspection results, then go to
(See EN GI N E CON TROL SYSTEM Step 9.
OPERATI ON I N SPECTI ON [ M ZR
2 .5 ] .)

Does the drive-by-wire control


system operate properly?

I N SPECT A/ C M AGN ETI C CLUTCH


4 OPERATI ON Yes Perform the “NO.24 A/C IS ALWAYS ON OR A/C
COMPRESSOR RUNS CONTINUOUSLY”.
Turn the fan switch off.
(See N O.2 4 A/ C I S ALW AYS ON OR A/ C
Is the magnetic clutch still on? COM PRESSOR RUN S CON TI N UOUSLY [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT GEN ERATOR CON TROL CI RCUI T


5 M ALFUN CTI ON Yes Go to the next step.

Apply the electrical load.


No Repair the generator control circuit for short to
Is the engine speed increased? power supply, then go to Step 9.

I N SPECT AI R CLEAN ER ELEM EN T


6 Yes Clean or replace the air cleaner element, then go
Remove the air cleaner element to Step 9.
with the engine running.

Is the engine speed increased? No Go to the next step.

I N SPECT TH ROTTLE BOD Y PASSAGE


7 Yes Clean or replace the throttle body passage, then
Visually inspect the throttle go to Step 9.
body passage.

Is the throttle body passage No Go to the next step.


clogged?

I N SPECT EN GI N E COM PRESSI ON


8 Yes Overhaul the engine for repairs, then go to the
Inspect the engine compression. next step.

(See COM PRESSI ON I N SPECTI ON

cardiagn.com
[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


9 COM PLETED Yes Repeat the inspection from Step 1.

Clear the DTC from the PCM If the malfunction recurs,


memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE (See PCM


[ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
Perform the KOER self test.
Go to the next step.
(See KOEO/ KOER SELF TEST
[ M ZR 2 .5 ] .)
No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 6 :0 0 [ M ZR 2 .5 ]

DTC
Idle air control system RPM lower than expected
P0506:00

The actual idle speed is lower than expected by 1 0 0 r pm for 1 4 s, when


brake pedal is depressed (brake switch is ON) and steering wheel is held
straight ahead (power steering pressure switch is off).

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P0506:00.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
This is a continuous monitor (CCM).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/C magnetic clutch malfunction

Electronic throttle control system malfunction

Purge solenoid valve malfunction

Air cleaner element clogged

Air intake passage clogged

POSSI BLE Throttle body passage clogged


CAUSE
Generator malfunction

Engine malfunction

Insufficient engine compression (over capacity of blow-by


gas)

Poor quality fuel

cardiagn.com
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ C M AGN ETI C CLUTCH OPERATI ON


4 Yes Perform the “NO.24 A/C IS ALWAYS ON OR
Turn the fan switch off. A/C COMPRESSOR RUNS CONTINUOUSLY”.

Is the magnetic clutch still on? (See N O.2 4 A/ C I S ALW AYS ON OR A/ C


COM PRESSOR RUN S CON TI N UOUSLY [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT ELECTRON I C TH ROTTLE CON TROL


5 SYSTEM Yes Replace the malfunctioning parts, then go to
Step 11.
Inspect the following parts:
(See ACCELERATOR PED AL
APP sensor REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See (See I N TAKE- AI R SYSTEM


ACCELERATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PED AL POSI TI ON
( APP) SEN SOR
No Go to the next step.
I N SPECTI ON [ M ZR

cardiagn.com
2 .5 ] .)

TP sensor

(See TH ROTTLE
POSI TI ON ( TP)
SEN SOR
I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE


6 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 11.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT AI R CLEAN ER ELEM EN T


7 Yes Clean or replace the air cleaner element, then
Remove the air cleaner element go to Step 11.
with the engine running.

Is the engine speed increased? No Go to the next step.

I N SPECT TH ROTTLE BOD Y PASSAGE


8 Yes Clean or replace the throttle body passage,
Visually inspect the throttle body then go to Step 11.
passage?

Is the throttle body passage No Go to the next step.


clogged?

I N SPECT GEN ERATOR


9 Yes Replace the generator, then go to Step 11.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT EN GI N E COM PRESSI ON


10 Yes Overhaul the engine for repairs, then go to the
Inspect the engine compression. next step.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Clear the DTC from the PCM
memory using the M-MDS. If the malfunction recurs,
replace the PCM.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
cardiagn.com
Start the engine and warm it up 2 .5 ] .)
completely.
Go to the next step.
Depress the brake pedal for m or e
t h a n 1 4 s.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 6 :0 0 [ M ZR 2 .5 ]

DTC
Idle air control system RPM lower than expected
P0506:00

The actual idle speed is lower than expected by 1 0 0 r pm for 1 4 s, when


brake pedal is depressed (brake switch is ON) and steering wheel is held
straight ahead (power steering pressure switch is off).

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P0506:00.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
This is a continuous monitor (CCM).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

A/C magnetic clutch malfunction

Electronic throttle control system malfunction

Purge solenoid valve malfunction

Air cleaner element clogged

Air intake passage clogged

POSSI BLE Throttle body passage clogged


CAUSE
Generator malfunction

Engine malfunction

Insufficient engine compression (over capacity of blow-by


gas)

Poor quality fuel

cardiagn.com
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT A/ C M AGN ETI C CLUTCH OPERATI ON


4 Yes Perform the “NO.24 A/C IS ALWAYS ON OR
Turn the fan switch off. A/C COMPRESSOR RUNS CONTINUOUSLY”.

Is the magnetic clutch still on? (See N O.2 4 A/ C I S ALW AYS ON OR A/ C


COM PRESSOR RUN S CON TI N UOUSLY [ M ZR 2 .5 ] .)

No Go to the next step.

I N SPECT ELECTRON I C TH ROTTLE CON TROL


5 SYSTEM Yes Replace the malfunctioning parts, then go to
Step 11.
Inspect the following parts:
(See ACCELERATOR PED AL
APP sensor REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See (See I N TAKE- AI R SYSTEM


ACCELERATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PED AL POSI TI ON
( APP) SEN SOR
No Go to the next step.
I N SPECTI ON [ M ZR

cardiagn.com
2 .5 ] .)

TP sensor

(See TH ROTTLE
POSI TI ON ( TP)
SEN SOR
I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT PURGE SOLEN OI D VALVE


6 Yes Replace the purge solenoid valve, then go to
Inspect the purge solenoid valve. Step 11.

(See PURGE SOLEN OI D VALVE (See PURGE SOLEN OI D VALVE


I N SPECTI ON [ M ZR 2 .5 ] .) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT AI R CLEAN ER ELEM EN T


7 Yes Clean or replace the air cleaner element, then
Remove the air cleaner element go to Step 11.
with the engine running.

Is the engine speed increased? No Go to the next step.

I N SPECT TH ROTTLE BOD Y PASSAGE


8 Yes Clean or replace the throttle body passage,
Visually inspect the throttle body then go to Step 11.
passage?

Is the throttle body passage No Go to the next step.


clogged?

I N SPECT GEN ERATOR


9 Yes Replace the generator, then go to Step 11.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .)
[ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT EN GI N E COM PRESSI ON


10 Yes Overhaul the engine for repairs, then go to the
Inspect the engine compression. next step.

(See COM PRESSI ON I N SPECTI ON


[ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Clear the DTC from the PCM
memory using the M-MDS. If the malfunction recurs,
replace the PCM.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
cardiagn.com
Start the engine and warm it up 2 .5 ] .)
completely.
Go to the next step.
Depress the brake pedal for m or e
t h a n 1 4 s.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 7 :0 0 [ M ZR 2 .5 ]

DTC
Idle air control system RPM higher than expected
P0507:00

The actual idle speed is higher than expected by 2 0 0 r pm for 1 4 s, when


brake pedal is depressed (brake switch is ON) and steering wheel is held
straight ahead (power steering pressure switch is off).

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P0507:00.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
This is a continuous monitor (CCM).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Vacuum hose misinstallation

Electronic throttle control system malfunction


POSSI BLE
APP sensor malfunction
CAUSE
TP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

cardiagn.com
Has the FREEZE FRAME DATA
No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT VACUUM H OSE CON N ECTI ON


4 Yes Reconnect the vacuum hose accurately, then
Visually inspect the vacuum hoses go to Step 6.
for connecting?

Is there any malfunction? No Go to the next step.

I N SPECT ELECTRON I C TH ROTTLE CON TROL


5 SYSTEM M ALFUN CTI ON Yes Replace the malfunctioning parts, then go to
the next step.
Inspect the following parts:
(See ACCELERATOR PED AL
APP sensor REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See (See I N TAKE- AI R SYSTEM


ACCELERATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PED AL POSI TI ON
( APP) SEN SOR
No Go to the next step.
I N SPECTI ON [ M ZR
2 .5 ] .)

TP sensor

(See TH ROTTLE
POSI TI ON ( TP)
SEN SOR
I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Clear the DTC from the PCM
cardiagn.com
memory using the M-MDS. If the malfunction recurs,
replace the PCM.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
Start the engine and warm it up 2 .5 ] .)
completely.
Go to the next step.
Depress the brake pedal for m or e
t h a n 1 4 s.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 0 7 :0 0 [ M ZR 2 .5 ]

DTC
Idle air control system RPM higher than expected
P0507:00

The actual idle speed is higher than expected by 2 0 0 r pm for 1 4 s, when


brake pedal is depressed (brake switch is ON) and steering wheel is held
straight ahead (power steering pressure switch is off).

N OTE:

If intake air temperature is below −10 °C {14 °F}, the PCM cancels
diagnosis of P0507:00.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
This is a continuous monitor (CCM).
CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction conditions in
two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Vacuum hose misinstallation

Electronic throttle control system malfunction


POSSI BLE
APP sensor malfunction
CAUSE
TP sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

cardiagn.com
Has the FREEZE FRAME DATA
No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go
recorded?
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to
ON (engine off). (See D TC TABLE [ M ZR 2 .5 ] .)

Verify pending and stored DTCs


using the M-MDS. No Go to the next step.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT VACUUM H OSE CON N ECTI ON


4 Yes Reconnect the vacuum hose accurately, then
Visually inspect the vacuum hoses go to Step 6.
for connecting?

Is there any malfunction? No Go to the next step.

I N SPECT ELECTRON I C TH ROTTLE CON TROL


5 SYSTEM M ALFUN CTI ON Yes Replace the malfunctioning parts, then go to
the next step.
Inspect the following parts:
(See ACCELERATOR PED AL
APP sensor REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

(See (See I N TAKE- AI R SYSTEM


ACCELERATOR REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
PED AL POSI TI ON
( APP) SEN SOR
No Go to the next step.
I N SPECTI ON [ M ZR
2 .5 ] .)

TP sensor

(See TH ROTTLE
POSI TI ON ( TP)
SEN SOR
I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Clear the DTC from the PCM
cardiagn.com
memory using the M-MDS. If the malfunction recurs,
replace the PCM.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .) (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
Start the engine and warm it up 2 .5 ] .)
completely.
Go to the next step.
Depress the brake pedal for m or e
t h a n 1 4 s.
No Go to the next step.
Perform the Pending Trouble Code
Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST


[ M ZR 2 .5 ] .)

Is the PENDING CODE for this


DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 1 :0 0 [ M ZR 2 .5 ]

DTC
Brake switch circuit problem
P0571:00

The PCM monitors switching in conjunction with brake switches No.1 and No.2. If either
No.1 or No.2 do not switch for a continuous five times even though either No.1 or No.2 is
switched from off to on or from on to off, P0571:00 is detected.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (other).

The MIL does not illuminate.

FREEZE FRAME DATA (Mode 2) /Snapshot data is not available.

The DTC is stored in the PCM memory.

N OTE:

Inspect the brake switch with it installed to the brake pedal, otherwise the brake switch
may not operate normally. If the brake switch is removed from the brake pedal, replace the
brake switch with a new one.

Brake switch connector or terminal malfunction

Open circuit in wiring harness between brake switch terminal B and body ground

POSSI BLE Short to ground in wiring harness between brake switch terminal C and PCM terminal 1AF
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between brake switch terminal C and PCM terminal
1AF

Open circuit in wiring harness between brake switch terminal C and PCM terminal 1AF

Brake switch No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line the available repair information.
repair information availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


2 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P0 7 0 3 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P0703:00 also present?

I N SPECT BRAKE SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the brake switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT BRAKE SW I TCH GROUN D CI RCUI T FOR OPEN


4 CI RCUI T Yes Go to the next step.

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Brake switch connector is disconnected.
No Repair or replace the wiring harness for a
Inspect for continuity between brake switch possible open circuit, then go to Step 9.
terminal B (wiring harness-side) and body ground.

Is there continuity?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be
detected:
Brake switch connector is disconnected.
Repair or replace the
Inspect for continuity between brake switch wiring harness for a
terminal C (wiring harness-side) and body ground. possible short to ground.

Is there continuity? If the short to ground circuit could not be


detected:

Replace the PCM (short to


ground in PCM internal
circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Brake switch and PCM connectors are disconnected. Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between brake switch terminal
C (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR OPEN


8 CI RCUI T Yes Replace the brake switch, then go to the
next step.
Brake switch and PCM connectors are disconnected.
(See BRAKE PED AL
Switch the ignition to off. REM OVAL/ I N STALLATI ON .)

Inspect for continuity between brake switch


terminal C (wiring harness-side) and PCM terminal No Repair or replace the wiring harness for a
1AF (wiring harness-side). possible open circuit, then go to the next
step.
Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,

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replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Switch the ignition to ON (engine off). Go to the next step.

Depress and release the brake pedal m or e t h a n 5


t im e s. No Go to the next step.

Perform the DTC Reading Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 5 7 1 :0 0 [ M ZR 2 .5 ]

DTC
Brake switch circuit problem
P0571:00

The PCM monitors switching in conjunction with brake switches No.1 and No.2. If either
No.1 or No.2 do not switch for a continuous five times even though either No.1 or No.2 is
switched from off to on or from on to off, P0571:00 is detected.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (other).

The MIL does not illuminate.

FREEZE FRAME DATA (Mode 2) /Snapshot data is not available.

The DTC is stored in the PCM memory.

N OTE:

Inspect the brake switch with it installed to the brake pedal, otherwise the brake switch
may not operate normally. If the brake switch is removed from the brake pedal, replace the
brake switch with a new one.

Brake switch connector or terminal malfunction

Open circuit in wiring harness between brake switch terminal B and body ground

POSSI BLE Short to ground in wiring harness between brake switch terminal C and PCM terminal 1AF
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between brake switch terminal C and PCM terminal
1AF

Open circuit in wiring harness between brake switch terminal C and PCM terminal 1AF

Brake switch No.2 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to
Verify related Service Bulletins and/or on-line the available repair information.
repair information availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


2 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON (engine off).
(See D TC P0 7 0 3 :0 0 [ M ZR 2 .5 ] .)
Verify pending and stored DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the DTC P0703:00 also present?

I N SPECT BRAKE SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the brake switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT BRAKE SW I TCH GROUN D CI RCUI T FOR OPEN


4 CI RCUI T Yes Go to the next step.

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Brake switch connector is disconnected.
No Repair or replace the wiring harness for a
Inspect for continuity between brake switch possible open circuit, then go to Step 9.
terminal B (wiring harness-side) and body ground.

Is there continuity?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be
detected:
Brake switch connector is disconnected.
Repair or replace the
Inspect for continuity between brake switch wiring harness for a
terminal C (wiring harness-side) and body ground. possible short to ground.

Is there continuity? If the short to ground circuit could not be


detected:

Replace the PCM (short to


ground in PCM internal
circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to
Brake switch and PCM connectors are disconnected. Step 9.

Switch the ignition to ON (engine off).


No Go to the next step.
Measure the voltage between brake switch terminal
C (wiring harness-side) and body ground.

Is there any voltage?

I N SPECT BRAKE SW I TCH SI GN AL CI RCUI T FOR OPEN


8 CI RCUI T Yes Replace the brake switch, then go to the
next step.
Brake switch and PCM connectors are disconnected.
(See BRAKE PED AL
Switch the ignition to off. REM OVAL/ I N STALLATI ON .)

Inspect for continuity between brake switch


terminal C (wiring harness-side) and PCM terminal No Repair or replace the wiring harness for a
1AF (wiring harness-side). possible open circuit, then go to the next
step.
Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,

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replace the PCM.
Clear the DTC from the PCM memory using the M-
MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Switch the ignition to ON (engine off). Go to the next step.

Depress and release the brake pedal m or e t h a n 5


t im e s. No Go to the next step.

Perform the DTC Reading Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 1 :0 0 [ M ZR 2 .5 ]

DTC P0601:00 PCM memory check sum error

The PCM internal memory check sum error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal memory malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

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No Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 1 :0 0 [ M ZR 2 .5 ]

DTC P0601:00 PCM memory check sum error

The PCM internal memory check sum error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal memory malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

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No Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 2 :0 0 [ M ZR 2 .5 ]

DTC
PCM programming error
P0602:00

No configuration data in the PCM.

N OTE:

If the “PCM CONFIGURATION” is successful, the PCM stores DTC P0602:00


and illuminates the MIL (system is normal). Clear the DTC P0602:00 using
the M-MDS after the “PCM CONFIGURATION”.

The MIL goes out after three drive cycles with no failure (DTCs remain in
D ETECTI ON PCM).
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Configuration has not been completed


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

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Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

PERFORM PCM CON FI GURATI ON


3 Yes Perform the PCM configuration again, then go to
Perform the PCM the next step.
configuration.
(See PCM CON FI GURATI ON [ M ZR 2 .5 ] .)
(See PCM CON FI GURATI ON
[ M ZR 2 .5 ] .)
No Go to Step 5.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Retrieve the DTC using the M-


MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 2 :0 0 [ M ZR 2 .5 ]

DTC
PCM programming error
P0602:00

No configuration data in the PCM.

N OTE:

If the “PCM CONFIGURATION” is successful, the PCM stores DTC P0602:00


and illuminates the MIL (system is normal). Clear the DTC P0602:00 using
the M-MDS after the “PCM CONFIGURATION”.

The MIL goes out after three drive cycles with no failure (DTCs remain in
D ETECTI ON PCM).
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Configuration has not been completed


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

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Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

PERFORM PCM CON FI GURATI ON


3 Yes Perform the PCM configuration again, then go to
Perform the PCM the next step.
configuration.
(See PCM CON FI GURATI ON [ M ZR 2 .5 ] .)
(See PCM CON FI GURATI ON
[ M ZR 2 .5 ] .)
No Go to Step 5.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Retrieve the DTC using the M-


MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 4 :0 0 [ M ZR 2 .5 ]

DTC P0604:00 PCM random access memory error

The PCM internal RAM malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal RAM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

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No Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 4 :0 0 [ M ZR 2 .5 ]

DTC P0604:00 PCM random access memory error

The PCM internal RAM malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE CAUSE PCM internal RAM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


3 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

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No Go to the next step.
(See AFTER REPAI R
PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


4 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 6 :0 0 [ M ZR 2 .5 ]

DTC P0606:00 PCM processor error

The PCM internal CPU malfunction.

Abnormal voltage applied to PCM ignition switch terminal.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition
during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Voltage of 1 .0 V or m or e is applied to PCM ignition switch terminal


POSSI BLE CAUSE even though ignition switch is off.

PCM internal CPU malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA
2)/snapshot data been recorded?
(Mode 2)/snapshot data on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according
to the available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not
repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

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VERI FY VOLTAGE AROUN D PCM I GN I TI ON SW I TCH
3 Yes Go to the next step.
When the ignition switch is off, verify that
the voltage around the PCM ignition switch
is le ss t h a n 1 .0 V . No Inspect the power supply line for open
or short circuits, and repair or replace
N OTE: the malfunctioning part.

If the measured value fluctuates a bove Go to the next step.


a n d be low 1 .0 V , place the measurement
position close to the PCM and measure
several times.

Is the measured voltage le ss t h a n 1 .0 V ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


4 Yes Replace the PCM, then go to the next
Clear the DTC from the PCM memory using step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 0 6 :0 0 [ M ZR 2 .5 ]

DTC P0606:00 PCM processor error

The PCM internal CPU malfunction.

Abnormal voltage applied to PCM ignition switch terminal.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition
during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Voltage of 1 .0 V or m or e is applied to PCM ignition switch terminal


POSSI BLE CAUSE even though ignition switch is off.

PCM internal CPU malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA
2)/snapshot data been recorded?
(Mode 2)/snapshot data on the repair
order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according
to the available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not
repaired, go to the
Is any related repair information available? next step.

No Go to the next step.

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VERI FY VOLTAGE AROUN D PCM I GN I TI ON SW I TCH
3 Yes Go to the next step.
When the ignition switch is off, verify that
the voltage around the PCM ignition switch
is le ss t h a n 1 .0 V . No Inspect the power supply line for open
or short circuits, and repair or replace
N OTE: the malfunctioning part.

If the measured value fluctuates a bove Go to the next step.


a n d be low 1 .0 V , place the measurement
position close to the PCM and measure
several times.

Is the measured voltage le ss t h a n 1 .0 V ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


4 Yes Replace the PCM, then go to the next
Clear the DTC from the PCM memory using step.
the M-MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 0 :0 0 [ M ZR 2 .5 ]

DTC P0610:00 PCM vehicle configuration error

PCM data configuration error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

Configuration procedure has not been completed


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

PERFORM PCM CON FI GURATI ON


3 Yes Perform the PCM configuration again, then go to
Perform the PCM the next step.

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configuration.
(See PCM CON FI GURATI ON [ M ZR 2 .5 ] .)
(See PCM CON FI GURATI ON
[ M ZR 2 .5 ] .)
No Go to Step 5.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Retrieve the DTC using the M-


MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 1 0 :0 0 [ M ZR 2 .5 ]

DTC P0610:00 PCM vehicle configuration error

PCM data configuration error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in PCM memory.

Configuration procedure has not been completed


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

PERFORM PCM CON FI GURATI ON


3 Yes Perform the PCM configuration again, then go to
Perform the PCM the next step.

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configuration.
(See PCM CON FI GURATI ON [ M ZR 2 .5 ] .)
(See PCM CON FI GURATI ON
[ M ZR 2 .5 ] .)
No Go to Step 5.
Clear the DTC from the PCM
memory using the M-MDS.

(See AFTER REPAI R


PROCED URE [ M ZR 2 .5 ] .)

Retrieve the DTC using the M-


MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER


self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 3 8 :0 0 [ M ZR 2 .5 ]

DTC
Throttle valve actuator control circuit range/performance problem
P0638:00

The PCM compares the actual TP with the target TP when the engine is
running. If the difference is more than the specification, the PCM determines
that there is a throttle valve actuator control circuit range/performance
problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Throttle valve actuator malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY RELATED PEN D I N G AN D STORED
3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT TH ROTTLE VALVE ACTUATOR


4 Yes Replace the throttle body, then go to the next
Inspect the throttle valve step.
actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the DTC Reading


Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 6 3 8 :0 0 [ M ZR 2 .5 ]

DTC
Throttle valve actuator control circuit range/performance problem
P0638:00

The PCM compares the actual TP with the target TP when the engine is
running. If the difference is more than the specification, the PCM determines
that there is a throttle valve actuator control circuit range/performance
problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in the
first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

POSSI BLE Throttle valve actuator malfunction


CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

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VERI FY RELATED PEN D I N G AN D STORED
3 D TC Yes Go to the applicable DTC inspection.

Switch the ignition to off, then (See D TC TABLE [ M ZR 2 .5 ] .)


to ON (engine off).

Verify pending and stored No Go to the next step.


DTCs using the M-MDS.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Are any other DTCs present?

I N SPECT TH ROTTLE VALVE ACTUATOR


4 Yes Replace the throttle body, then go to the next
Inspect the throttle valve step.
actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


5 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Start the engine and warm it


up completely.

Perform the DTC Reading


Procedure.

(See ON - BOARD D I AGN OSTI C


TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


6 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 7 0 3 :0 0 [ M ZR 2 .5 ]

DTC
Brake switch input circuit problem
P0703:00

The PCM monitors the input signal from the brake switch No.1. If the input signal does not change while
following decelerating 8 t im e s, the PCM determines that there is a brake switch No.1 input circuit
problem.

M ON I TORI N G CON D I TI ON S

Vehicle speed: from a bove 3 0 k m / h { 1 9 m ph } to 3 0 k m / h { 1 9 m ph } or le ss

Deceleration rate: e x ce e d 2 .4 k m / h { 1 .5 m ph } pe r 1 s

D ETECTI ON D ia gn ost ic su ppor t n ot e


CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Brake switch connector or terminal malfunction

Short to ground or open circuit in brake switch No.1 power supply circuit

Short to ground in wiring harness between brake switch terminal A and battery positive
terminal

STOP 10 A fuse malfunction

Open circuit in wiring harness between brake switch terminal A and battery positive
POSSI BLE terminal
CAUSE
Short to ground in wiring harness between brake switch terminal D and PCM terminal 1AB

PCM connector or terminal malfunction

Short to power supply in wiring harness between brake switch terminal D and PCM terminal 1AB

Open circuit in wiring harness between brake switch terminal D and PCM terminal 1AB

Brake switch No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT BRAKE SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the brake switch connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT BRAKE SW I TCH N O.1 POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Brake switch connector is disconnected.


No Inspect the STOP 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between brake switch terminal A
(wiring harness-side) and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

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Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 9.

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

Brake switch connector is disconnected. Repair or replace the wiring harness


for a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between brake switch terminal D
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
Brake switch and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between brake switch terminal D


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR OPEN


8 CI RCUI T Yes Replace the brake switch, then go to the next step.

Brake switch and PCM connectors are disconnected. (See BRAKE PED AL REM OVAL/ I N STALLATI ON .)

Switch the ignition to off.


No Repair or replace the wiring harness for a possible
Inspect for continuity between brake switch terminal D open circuit, then go to the next step.
(wiring harness-side) and PCM terminal 1AB (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Drive the vehicle.
Go to the next step.

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Repeat deceleration 8 t im e s under both of the following
conditions:
No Go to the next step.
Vehicle speed: from a bove 3 0 k m / h
{ 1 9 m ph } to 3 0 k m / h { 1 9 m ph } or
le ss

Deceleration rate: e x ce e d 2 .4 k m / h
{ 1 .5 m ph } pe r 1 s

Perform the Pending Trouble Code Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P0 7 0 3 :0 0 [ M ZR 2 .5 ]

DTC
Brake switch input circuit problem
P0703:00

The PCM monitors the input signal from the brake switch No.1. If the input signal does not change while
following decelerating 8 t im e s, the PCM determines that there is a brake switch No.1 input circuit
problem.

M ON I TORI N G CON D I TI ON S

Vehicle speed: from a bove 3 0 k m / h { 1 9 m ph } to 3 0 k m / h { 1 9 m ph } or le ss

Deceleration rate: e x ce e d 2 .4 k m / h { 1 .5 m ph } pe r 1 s

D ETECTI ON D ia gn ost ic su ppor t n ot e


CON D I TI ON
This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Brake switch connector or terminal malfunction

Short to ground or open circuit in brake switch No.1 power supply circuit

Short to ground in wiring harness between brake switch terminal A and battery positive
terminal

STOP 10 A fuse malfunction

Open circuit in wiring harness between brake switch terminal A and battery positive
POSSI BLE terminal
CAUSE
Short to ground in wiring harness between brake switch terminal D and PCM terminal 1AB

PCM connector or terminal malfunction

Short to power supply in wiring harness between brake switch terminal D and PCM terminal 1AB

Open circuit in wiring harness between brake switch terminal D and PCM terminal 1AB

Brake switch No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data


been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT BRAKE SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 9.

Disconnect the brake switch connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT BRAKE SW I TCH N O.1 POW ER SUPPLY CI RCUI T FOR


4 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Brake switch connector is disconnected.


No Inspect the STOP 10 A fuse.
Switch the ignition to ON (engine off).
If the fuse is melt:
Measure the voltage between brake switch terminal A
(wiring harness-side) and body ground. Repair or replace
the wiring harness
Is the voltage B+ ? for a possible short
to ground.

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Replace the fuse.

If the fuse is deterioration:

Replace the fuse.

If the fuse is normal:

Repair or replace
the wiring harness
for a possible open
circuit.

Go to Step 9.

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be detected:

Brake switch connector is disconnected. Repair or replace the wiring harness


for a possible short to ground.
Switch the ignition to off.
If the short to ground circuit could not be detected:
Inspect for continuity between brake switch terminal D
(wiring harness-side) and body ground. Replace the PCM (short to ground in
PCM internal circuit).
Is there continuity?
(See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR SH ORT TO


7 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 9.
Brake switch and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between brake switch terminal D


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT BRAKE SW I TCH N O.1 SI GN AL CI RCUI T FOR OPEN


8 CI RCUI T Yes Replace the brake switch, then go to the next step.

Brake switch and PCM connectors are disconnected. (See BRAKE PED AL REM OVAL/ I N STALLATI ON .)

Switch the ignition to off.


No Repair or replace the wiring harness for a possible
Inspect for continuity between brake switch terminal D open circuit, then go to the next step.
(wiring harness-side) and PCM terminal 1AB (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M-MDS. the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Drive the vehicle.
Go to the next step.

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Repeat deceleration 8 t im e s under both of the following
conditions:
No Go to the next step.
Vehicle speed: from a bove 3 0 k m / h
{ 1 9 m ph } to 3 0 k m / h { 1 9 m ph } or
le ss

Deceleration rate: e x ce e d 2 .4 k m / h
{ 1 .5 m ph } pe r 1 s

Perform the Pending Trouble Code Access Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 7 0 4 :0 0 [ M ZR 2 .5 ]

DTC
CPP switch input circuit problem
P0704:00

The PCM monitors changes in input voltage from the CPP switch. If the PCM does not detect
the voltage changes while the vehicle runs with vehicle speed a bove 3 0 k m / h { 1 9 m ph }
and stops 8 t im e s alternately, the PCM determines that the CPP switch circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CPP switch connector or terminal malfunction

Open circuit in wiring harness between CPP switch terminal B and body ground

CPP switch malfunction

POSSI BLE Short to ground in wiring harness between CPP switch terminal A and PCM terminal 1BD
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between CPP switch terminal A and PCM terminal 1BD

Open circuit in wiring harness between CPP switch terminal A and PCM terminal 1BD

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT CPP SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 11.

Disconnect the CPP switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

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CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T SI D E OR
4 GROUN D CI RCUI T SI D E Yes Malfunction location is ground circuit side:

CPP switch connector is disconnected. Go to the next step.

Switch the ignition to ON (engine off).


No Malfunction location is signal circuit side:
Measure the voltage between CPP switch
terminal A (wiring harness-side) and body Go to Step 7.
ground.

Is there any voltage?

I N SPECT CPP SW I TCH GROUN D CI RCUI T FOR OPEN


5 CI RCUI T Yes Go to the next step.

CPP switch connector is disconnected.


No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 11.

Inspect for continuity between CPP switch


terminal B (wiring harness-side) and body
ground.

Is there continuity?

I N SPECT CPP SW I TCH


6 Yes Replace the CPP switch, then go to Step 11.
Inspect the CPP switch.
(See CLUTCH PED AL REM OVAL/ I N STALLATI ON
(See CLUTCH PED AL POSI TI ON ( CPP) SW I TCH [ G6 6 M - R] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to Step 11.

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


7 GROUN D Yes If the short to ground circuit could be detected:

CPP switch connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between CPP switch If the short to ground circuit could not be
terminal A (wiring harness-side) and body detected:
ground.
Replace the PCM (short to
Is there continuity? ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


9 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
CPP switch and PCM connectors are 11.
disconnected.

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Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between CPP switch


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
CPP switch and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to the next step.

Inspect for continuity between CPP switch


terminal A (wiring harness-side) and PCM
terminal 1BD (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Start the engine.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Operate the clutch pedal while the vehicle runs


and stops 8 t im e s alternately. No Go to the next step.

Perform the Pending Trouble Code Access


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 7 0 4 :0 0 [ M ZR 2 .5 ]

DTC
CPP switch input circuit problem
P0704:00

The PCM monitors changes in input voltage from the CPP switch. If the PCM does not detect
the voltage changes while the vehicle runs with vehicle speed a bove 3 0 k m / h { 1 9 m ph }
and stops 8 t im e s alternately, the PCM determines that the CPP switch circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

CPP switch connector or terminal malfunction

Open circuit in wiring harness between CPP switch terminal B and body ground

CPP switch malfunction

POSSI BLE Short to ground in wiring harness between CPP switch terminal A and PCM terminal 1BD
CAUSE
PCM connector or terminal malfunction

Short to power supply in wiring harness between CPP switch terminal A and PCM terminal 1BD

Open circuit in wiring harness between CPP switch terminal A and PCM terminal 1BD

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT CPP SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 11.

Disconnect the CPP switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

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CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T SI D E OR
4 GROUN D CI RCUI T SI D E Yes Malfunction location is ground circuit side:

CPP switch connector is disconnected. Go to the next step.

Switch the ignition to ON (engine off).


No Malfunction location is signal circuit side:
Measure the voltage between CPP switch
terminal A (wiring harness-side) and body Go to Step 7.
ground.

Is there any voltage?

I N SPECT CPP SW I TCH GROUN D CI RCUI T FOR OPEN


5 CI RCUI T Yes Go to the next step.

CPP switch connector is disconnected.


No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to Step 11.

Inspect for continuity between CPP switch


terminal B (wiring harness-side) and body
ground.

Is there continuity?

I N SPECT CPP SW I TCH


6 Yes Replace the CPP switch, then go to Step 11.
Inspect the CPP switch.
(See CLUTCH PED AL REM OVAL/ I N STALLATI ON
(See CLUTCH PED AL POSI TI ON ( CPP) SW I TCH [ G6 6 M - R] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to Step 11.

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


7 GROUN D Yes If the short to ground circuit could be detected:

CPP switch connector is disconnected. Repair or replace the wiring


harness for a possible short to
Switch the ignition to off. ground.

Inspect for continuity between CPP switch If the short to ground circuit could not be
terminal A (wiring harness-side) and body detected:
ground.
Replace the PCM (short to
Is there continuity? ground in PCM internal circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 11.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


8 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 11.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR SH ORT TO


9 POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
CPP switch and PCM connectors are 11.
disconnected.

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Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between CPP switch


terminal A (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT CPP SW I TCH SI GN AL CI RCUI T FOR OPEN CI RCUI T


10 Yes Go to the next step.
CPP switch and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Switch the ignition to off. possible open circuit, then go to the next step.

Inspect for continuity between CPP switch


terminal A (wiring harness-side) and PCM
terminal 1BD (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


11 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Start the engine.
(See PCM
Clear the DTC from the PCM memory using the REM OVAL/ I N STALLATI ON [ M ZR
M-MDS. 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) Go to the next step.

Operate the clutch pedal while the vehicle runs


and stops 8 t im e s alternately. No Go to the next step.

Perform the Pending Trouble Code Access


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ] .)

Is the PENDING CODE for this DTC present?

VERI FY AFTER REPAI R PROCED URE


12 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 8 5 0 :0 0 [ M ZR 2 .5 ]

DTC
Neutral switch input circuit problem
P0850:00

The PCM monitors changes in input voltage from the neutral switch. If the PCM does not
detect the voltage changes while driving the vehicle at a vehicle speed a bove 3 0 k m / h { 1 9
m ph } and the clutch pedal turns press and depress 1 0 t im e s repeatedly, the PCM
determines that the neutral switch circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Neutral switch connector or terminal malfunction

Open circuit in wiring harness between neutral switch terminal A and body ground

Neutral switch malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to ground in wiring harness between neutral switch terminal B and PCM terminal 1BC

Open circuit in wiring harness between neutral switch terminal B and PCM terminal 1BC

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT N EUTRAL SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the neutral switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T SI D E OR

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4 GROUN D CI RCUI T SI D E Yes Malfunction is ground circuit side:

Neutral switch connector is disconnected. Go to the next step.

Switch the ignition to ON (engine off).


No Malfunction is signal circuit side:
Measure the voltage between neutral
switch terminal B (wiring harness-side) and Go to Step 7.
body ground.

Is there any voltage?

I N SPECT N EUTRAL SW I TCH GROUN D CI RCUI T FOR


5 OPEN CI RCUI T Yes Go to the next step.

Neutral switch connector is disconnected.


No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 9.

Inspect for continuity between neutral


switch terminal A (wiring harness-side) and
body ground.

Is there continuity?

I N SPECT N EUTRAL SW I TCH


6 Yes Replace the neutral switch, then go to Step 9.
Inspect the neutral switch.
(See N EUTRAL SW I TCH REM OVAL/ I N STALLATI ON
(See N EUTRAL SW I TCH I N SPECTI ON [ M ZR [ G6 6 M - R] .)
2 .5 ] .)

Is there any malfunction? No Go to Step 9.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T OR PCM


8 Yes Repair or replace the malfunctioning wiring harness,
Neutral switch and PCM connectors are then go to the next step.
disconnected.

Reconnect the PCM connector. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1BC (wiring harness-side) and body
ground.

Is the voltage normal?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Start the engine.
(See PCM REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using [ M ZR 2 .5 ] .)
the M-MDS.
Go to the next step.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Drive the vehicle a bove 3 0 k m / h { 1 9 No Go to the next step.


m ph } and stop vehicle.

Depress and release the clutch pedal m or e


t h a n 1 0 t im e s during drive cycle.

Perform the Pending Trouble Code Access


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P0 8 5 0 :0 0 [ M ZR 2 .5 ]

DTC
Neutral switch input circuit problem
P0850:00

The PCM monitors changes in input voltage from the neutral switch. If the PCM does not
detect the voltage changes while driving the vehicle at a vehicle speed a bove 3 0 k m / h { 1 9
m ph } and the clutch pedal turns press and depress 1 0 t im e s repeatedly, the PCM
determines that the neutral switch circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive
CON D I TI ON
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in
the PCM.

PENDING CODE is available if the PCM detects the above malfunction condition during the first
drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Neutral switch connector or terminal malfunction

Open circuit in wiring harness between neutral switch terminal A and body ground

Neutral switch malfunction


POSSI BLE
PCM connector or terminal malfunction
CAUSE
Short to ground in wiring harness between neutral switch terminal B and PCM terminal 1BC

Open circuit in wiring harness between neutral switch terminal B and PCM terminal 1BC

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT N EUTRAL SW I TCH CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the neutral switch connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T SI D E OR

cardiagn.com
4 GROUN D CI RCUI T SI D E Yes Malfunction is ground circuit side:

Neutral switch connector is disconnected. Go to the next step.

Switch the ignition to ON (engine off).


No Malfunction is signal circuit side:
Measure the voltage between neutral
switch terminal B (wiring harness-side) and Go to Step 7.
body ground.

Is there any voltage?

I N SPECT N EUTRAL SW I TCH GROUN D CI RCUI T FOR


5 OPEN CI RCUI T Yes Go to the next step.

Neutral switch connector is disconnected.


No Repair or replace the wiring harness for a possible
Switch the ignition to off. open circuit, then go to Step 9.

Inspect for continuity between neutral


switch terminal A (wiring harness-side) and
body ground.

Is there continuity?

I N SPECT N EUTRAL SW I TCH


6 Yes Replace the neutral switch, then go to Step 9.
Inspect the neutral switch.
(See N EUTRAL SW I TCH REM OVAL/ I N STALLATI ON
(See N EUTRAL SW I TCH I N SPECTI ON [ M ZR [ G6 6 M - R] .)
2 .5 ] .)

Is there any malfunction? No Go to Step 9.

I N SPECT PCM CON N ECTOR CON D I TI ON


7 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 9.

Disconnect the PCM connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

CLASSI FY M ALFUN CTI ON I S SI GN AL CI RCUI T OR PCM


8 Yes Repair or replace the malfunctioning wiring harness,
Neutral switch and PCM connectors are then go to the next step.
disconnected.

Reconnect the PCM connector. No Go to the next step.

Switch the ignition to ON (engine off).

Measure the voltage between PCM terminal


1BC (wiring harness-side) and body
ground.

Is the voltage normal?

(See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Start the engine.
(See PCM REM OVAL/ I N STALLATI ON
Clear the DTC from the PCM memory using [ M ZR 2 .5 ] .)
the M-MDS.
Go to the next step.

cardiagn.com
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Drive the vehicle a bove 3 0 k m / h { 1 9 No Go to the next step.


m ph } and stop vehicle.

Depress and release the clutch pedal m or e


t h a n 1 0 t im e s during drive cycle.

Perform the Pending Trouble Code Access


Procedure.

(See ON - BOARD D I AGN OSTI C TEST [ M ZR


2 .5 ] .)

Is the PENDING CODE for this DTC


present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 1 6 :0 0 [ M ZR 2 .5 ]

DTC P2016:00 Variable tumble shutter valve position sensor circuit low input

The PCM monitors input voltage from SCV position sensor. If input voltage is be low 0 .1 V for 4 .9 s,
the PCM determines that the SCV position sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble shutter valve position sensor connector or terminal malfunction

Short to ground in wiring harness between variable tumble shutter valve position sensor terminal B
and PCM terminal 2AR

Short to ground in wiring harness between variable tumble shutter valve position sensor terminal C
and PCM terminal 2R

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in variable tumble shutter valve position sensor signal circuit and ground circuit each other

Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal B and
PCM terminal 2AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
3 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 9.
Switch the ignition to off.

Disconnect the variable tumble shutter valve position sensor No Go to the next step.
connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
4 CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be

cardiagn.com
detected:
Variable tumble shutter valve position sensor connector is
disconnected. Repair or replace the wiring
harness for a possible short
Inspect for continuity between the following terminals and body to ground.
ground:
If the short to ground circuit could not be
Variable tumble shutter valve position sensor detected:
terminal B (wiring harness-side)
Replace the PCM (short to
Variable tumble shutter valve position sensor ground in PCM internal
terminal C (wiring harness-side) circuit).

Is there continuity? (See PCM


REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 SI GN AL AN D GROUN D CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Variable tumble shutter valve position sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between variable tumble shutter valve
position sensor terminals C and A (wiring harness-side).

Is there continuity?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 Yes Replace the variable tumble shutter valve
Reconnect all disconnected connectors. position sensor, then go to Step 9.

Inspect the variable tumble shutter valve position sensor. (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 POW ER SUPPLY CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace the wiring harness for a
Disconnect the variable tumble shutter valve position sensor possible open circuit, then go to the next
and PCM connectors. step.

Inspect for continuity between variable tumble shutter valve


position sensor terminal B (wiring harness-side) and PCM
terminal 2AR (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self test. [ M ZR 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) Go to the next step.

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Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 1 6 :0 0 [ M ZR 2 .5 ]

DTC P2016:00 Variable tumble shutter valve position sensor circuit low input

The PCM monitors input voltage from SCV position sensor. If input voltage is be low 0 .1 V for 4 .9 s,
the PCM determines that the SCV position sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble shutter valve position sensor connector or terminal malfunction

Short to ground in wiring harness between variable tumble shutter valve position sensor terminal B
and PCM terminal 2AR

Short to ground in wiring harness between variable tumble shutter valve position sensor terminal C
and PCM terminal 2R

POSSI BLE PCM connector or terminal malfunction


CAUSE
Short circuit in variable tumble shutter valve position sensor signal circuit and ground circuit each other

Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal B and
PCM terminal 2AR

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired,
Is any related repair information available? go to the next step.

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
3 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or
connector, then go to Step 9.
Switch the ignition to off.

Disconnect the variable tumble shutter valve position sensor No Go to the next step.
connector.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion).

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
4 CI RCUI T FOR SH ORT TO GROUN D Yes If the short to ground circuit could be

cardiagn.com
detected:
Variable tumble shutter valve position sensor connector is
disconnected. Repair or replace the wiring
harness for a possible short
Inspect for continuity between the following terminals and body to ground.
ground:
If the short to ground circuit could not be
Variable tumble shutter valve position sensor detected:
terminal B (wiring harness-side)
Replace the PCM (short to
Variable tumble shutter valve position sensor ground in PCM internal
terminal C (wiring harness-side) circuit).

Is there continuity? (See PCM


REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 9.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out pins,


corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 SI GN AL AN D GROUN D CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Variable tumble shutter valve position sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between variable tumble shutter valve
position sensor terminals C and A (wiring harness-side).

Is there continuity?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 Yes Replace the variable tumble shutter valve
Reconnect all disconnected connectors. position sensor, then go to Step 9.

Inspect the variable tumble shutter valve position sensor. (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 POW ER SUPPLY CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Switch the ignition to off.


No Repair or replace the wiring harness for a
Disconnect the variable tumble shutter valve position sensor possible open circuit, then go to the next
and PCM connectors. step.

Inspect for continuity between variable tumble shutter valve


position sensor terminal B (wiring harness-side) and PCM
terminal 2AR (wiring harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON
Perform the KOEO or KOER self test. [ M ZR 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) Go to the next step.

cardiagn.com
Is the same DTC present?
No Go to the next step.

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 1 7 :0 0 [ M ZR 2 .5 ]

DTC P2017:00 Variable tumble shutter valve position sensor circuit high input

The PCM monitors input voltage from SCV position sensor. If input voltage is a bove 4 .9 V for 4 .9 s,
the PCM determines that the SCV position sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble shutter valve position sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in variable tumble shutter valve position sensor power supply circuit and signal circuit each
other

Short to power supply in wiring harness between variable tumble shutter valve position sensor terminal
POSSI BLE C and PCM terminal 2R
CAUSE Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal C and
PCM terminal 2R

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal A and
PCM terminal 2P

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
3 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 9.
Switch the ignition to off.

Disconnect the variable tumble shutter valve position sensor No Go to the next step.
connector.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,

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Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
5 POW ER SUPPLY AN D SI GN AL CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Variable tumble shutter valve position sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between variable tumble shutter valve
position sensor terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 SI GN AL CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
Variable tumble shutter valve position sensor and PCM 9.
connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between variable tumble shutter valve


position sensor terminal C (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 Yes Replace the variable tumble shutter valve
Reconnect all disconnected connectors. position sensor, then go to Step 9.

Inspect the variable tumble shutter valve position sensor. (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Variable tumble shutter valve position sensor and PCM


connectors are disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to the next step.
Switch the ignition to off.

Inspect for continuity between the following terminals:

Variable tumble shutter valve position


sensor terminal C (wiring harness-side)
and PCM terminal 2R (wiring harness-side)

Variable tumble shutter valve position


sensor terminal A (wiring harness-side)
and PCM terminal 2P (wiring harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Perform the KOEO or KOER self test. 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) Go to the next step.


Is the same DTC present?
No Go to the next step.

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VERI FY AFTER REPAI R PROCED URE
10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 1 7 :0 0 [ M ZR 2 .5 ]

DTC P2017:00 Variable tumble shutter valve position sensor circuit high input

The PCM monitors input voltage from SCV position sensor. If input voltage is a bove 4 .9 V for 4 .9 s,
the PCM determines that the SCV position sensor circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Variable tumble shutter valve position sensor connector or terminal malfunction

PCM connector or terminal malfunction

Short circuit in variable tumble shutter valve position sensor power supply circuit and signal circuit each
other

Short to power supply in wiring harness between variable tumble shutter valve position sensor terminal
POSSI BLE C and PCM terminal 2R
CAUSE Variable tumble shutter valve position sensor malfunction

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal C and
PCM terminal 2R

Open circuit in wiring harness between variable tumble shutter valve position sensor terminal A and
PCM terminal 2P

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS BEEN


1 RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot data been


No Record the FREEZE FRAME DATA (Mode
recorded?
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
3 CON N ECTOR CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 9.
Switch the ignition to off.

Disconnect the variable tumble shutter valve position sensor No Go to the next step.
connector.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,

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Disconnect the PCM connector. then go to Step 9.

Inspect for poor connection (such as damaged/pulled-out


pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
5 POW ER SUPPLY AN D SI GN AL CI RCUI TS FOR SH ORT EACH OTH ER Yes Repair or replace the malfunctioning wiring
harness, then go to Step 9.
Variable tumble shutter valve position sensor and PCM
connectors are disconnected.
No Go to the next step.
Inspect for continuity between variable tumble shutter valve
position sensor terminals B and C (wiring harness-side).

Is there continuity?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
6 SI GN AL CI RCUI T FOR SH ORT TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
Variable tumble shutter valve position sensor and PCM 9.
connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between variable tumble shutter valve


position sensor terminal C (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
7 Yes Replace the variable tumble shutter valve
Reconnect all disconnected connectors. position sensor, then go to Step 9.

Inspect the variable tumble shutter valve position sensor. (See I N TAKE- AI R SYSTEM
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

I N SPECT VARI ABLE TUM BLE SH UTTER VALVE POSI TI ON SEN SOR
8 CI RCUI T FOR OPEN CI RCUI T Yes Go to the next step.

Variable tumble shutter valve position sensor and PCM


connectors are disconnected. No Repair or replace the wiring harness for a
possible open circuit, then go to the next step.
Switch the ignition to off.

Inspect for continuity between the following terminals:

Variable tumble shutter valve position


sensor terminal C (wiring harness-side)
and PCM terminal 2R (wiring harness-side)

Variable tumble shutter valve position


sensor terminal A (wiring harness-side)
and PCM terminal 2P (wiring harness-side)

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs,
Clear the DTC from the PCM memory using the M-MDS. replace the PCM.

(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Perform the KOEO or KOER self test. 2 .5 ] .)

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) Go to the next step.


Is the same DTC present?
No Go to the next step.

cardiagn.com
VERI FY AFTER REPAI R PROCED URE
10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ]

DTC
OCV circuit low input
P2088:00

The PCM monitors the OCV voltage. If the PCM detects the OCV control voltage
(calculated from the OCV) is below the threshold voltage (calculated from the
battery positive voltage), the PCM determines that the OCV circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV connector or terminals malfunction

OCV malfunction

Short to ground in wiring harness between the following terminals:

OCV terminal B—PCM terminal 2BG

POSSI BLE OCV terminal A—PCM terminal 2E


CAUSE
PCM connector or terminals malfunction

Open circuit in wiring harness between the following terminals:

OCV terminal B—PCM terminal 2BG

OCV terminal A—PCM terminal 2E

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT OCV CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or

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Switch the ignition to off. connector, then go to Step 8.

Disconnect the OCV connector.


No Go to the next step.
Inspect for poor connection (such
as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT OCV
4 Yes Replace the OCV, then go to Step 8.
Inspect the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT OCV CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be
detected:
OCV connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the harness for a possible short
following terminals (wiring to ground.
harness-side) and body ground:
If the short to ground circuit could not be
OCV terminal B detected:

OCV terminal A Replace the PCM (short to


ground in the PCM internal
Is there continuity? circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT OCV CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
OCV and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Inspect for continuity between the possible open circuit, then go to the next step.
following terminals (wiring
harness-side):

OCV terminal B—
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PCM terminal 2BG

OCV terminal A—
PCM terminal 2E

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 8 8 :0 0 [ M ZR 2 .5 ]

DTC
OCV circuit low input
P2088:00

The PCM monitors the OCV voltage. If the PCM detects the OCV control voltage
(calculated from the OCV) is below the threshold voltage (calculated from the
battery positive voltage), the PCM determines that the OCV circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV connector or terminals malfunction

OCV malfunction

Short to ground in wiring harness between the following terminals:

OCV terminal B—PCM terminal 2BG

POSSI BLE OCV terminal A—PCM terminal 2E


CAUSE
PCM connector or terminals malfunction

Open circuit in wiring harness between the following terminals:

OCV terminal B—PCM terminal 2BG

OCV terminal A—PCM terminal 2E

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go
to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired,
availability. go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT OCV CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or

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Switch the ignition to off. connector, then go to Step 8.

Disconnect the OCV connector.


No Go to the next step.
Inspect for poor connection (such
as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT OCV
4 Yes Replace the OCV, then go to Step 8.
Inspect the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT OCV CI RCUI T FOR SH ORT TO


5 GROUN D Yes If the short to ground circuit could be
detected:
OCV connector is disconnected.
Repair or replace the wiring
Inspect for continuity between the harness for a possible short
following terminals (wiring to ground.
harness-side) and body ground:
If the short to ground circuit could not be
OCV terminal B detected:

OCV terminal A Replace the PCM (short to


ground in the PCM internal
Is there continuity? circuit).

(See PCM
REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


6 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT OCV CI RCUI T FOR OPEN CI RCUI T


7 Yes Go to the next step.
OCV and PCM connectors are
disconnected.
No Repair or replace the wiring harness for a
Inspect for continuity between the possible open circuit, then go to the next step.
following terminals (wiring
harness-side):

OCV terminal B—
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PCM terminal 2BG

OCV terminal A—
PCM terminal 2E

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
disconnected connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ]

DTC
OCV circuit high input
P2089:00

The PCM monitors the OCV voltage. If the PCM detects that the OCV control
voltage (calculated from the OCV) is above the threshold voltage (calculated
from battery positive voltage), the PCM determines that the OCV circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV connector or terminals malfunction

OCV malfunction

PCM connector or terminals malfunction


POSSI BLE
CAUSE Short to power supply in wiring harness between OCV terminal A and PCM
terminal 2E

OCV power supply circuit and control circuit are shorted to each other

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired, go
availability. to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT OCV CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,

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Switch the ignition to off. then go to Step 8.

Disconnect the OCV connector.


No Go to the next step.
Inspect for poor connection (such
as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT OCV
4 Yes Replace the OCV, then go to Step 8.
Inspect the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT OCV CON TROL CI RCUI T FOR SH ORT


6 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
OCV and PCM connectors are 8.
disconnected.

Switch the ignition to ON (engine No Go to the next step.


off).

Measure the voltage between


OCV terminal A (wiring harness-
side) and body ground.

Is there any voltage?

I N SPECT OCV POW ER SUPPLY CI RCUI T AN D


7 CON TROL CI RCUI T FOR SH ORT TO EACH Yes Repair or replace the wiring harness for a
OTH ER possible short to each other, then go to the next
step.
OCV and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to off.

Inspect for continuity between


OCV terminals B and A (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
If the malfunction recurs,
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disconnected connectors.
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 8 9 :0 0 [ M ZR 2 .5 ]

DTC
OCV circuit high input
P2089:00

The PCM monitors the OCV voltage. If the PCM detects that the OCV control
voltage (calculated from the OCV) is above the threshold voltage (calculated
from battery positive voltage), the PCM determines that the OCV circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during
the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

OCV connector or terminals malfunction

OCV malfunction

PCM connector or terminals malfunction


POSSI BLE
CAUSE Short to power supply in wiring harness between OCV terminal A and PCM
terminal 2E

OCV power supply circuit and control circuit are shorted to each other

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
recorded? 2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair information If the vehicle is not repaired, go
availability. to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT OCV CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,

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Switch the ignition to off. then go to Step 8.

Disconnect the OCV connector.


No Go to the next step.
Inspect for poor connection (such
as damaged/pulled-out pins,
corrosion).

Is there any malfunction?

I N SPECT OCV
4 Yes Replace the OCV, then go to Step 8.
Inspect the OCV.
(See OI L CON TROL VALVE ( OCV)
(See OI L CON TROL VALVE ( OCV) REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such


as damaged/pulled-out pins, No Go to the next step.
corrosion).

Is there any malfunction?

I N SPECT OCV CON TROL CI RCUI T FOR SH ORT


6 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a
possible short to power supply, then go to Step
OCV and PCM connectors are 8.
disconnected.

Switch the ignition to ON (engine No Go to the next step.


off).

Measure the voltage between


OCV terminal A (wiring harness-
side) and body ground.

Is there any voltage?

I N SPECT OCV POW ER SUPPLY CI RCUI T AN D


7 CON TROL CI RCUI T FOR SH ORT TO EACH Yes Repair or replace the wiring harness for a
OTH ER possible short to each other, then go to the next
step.
OCV and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to off.

Inspect for continuity between


OCV terminals B and A (wiring
harness-side).

Is there continuity?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all
If the malfunction recurs,
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disconnected connectors.
replace the PCM.
Clear the DTC from the PCM
memory using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE 2 .5 ] .)
[ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self
test.
No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR
2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 6 :0 0 [ M ZR 2 .5 ]

DTC
Target A/F feedback system too lean
P2096:00

The PCM monitors the target A/F fuel trim when under the target A/F
feedback control. If the fuel trim is more than the specification, the PCM
determines that the target A/F feedback system is too lean.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (fuel system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunctioning condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Exhaust gas leakage (between A/F sensor and HO2S)

HO2S malfunction

IAT sensor malfunction

Erratic signal to PCM

ECT sensor signal malfunction

MAF sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

A/F sensor malfunction

Exhaust gas leakage (between exhaust manifold and A/F sensor)


POSSI BLE
Air suction in intake air system
CAUSE
MAF sensor malfunction

Insufficient fuel line pressure

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Leakage fuel

Fuel pump unit malfunction

Ignition system malfunction

Ignition coil related wiring harness malfunction

Fuel injector malfunction

Insufficient engine compression

ECT sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR


1 FREEZE FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P2096:00


No Go to troubleshooting procedures for DTC on FREEZE
on FREEZE FRAME
FRAME DATA (Mode 2).
DATA (Mode 2)?
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Has the FREEZE FRAME
on the repair order, then go to the next step.
DATA (Mode
2)/snapshot data been
recorded?

VERI FY RELATED REPAI R


3 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G AN D


4 STORED D TC Yes Go to the applicable DTC inspection.

Switch the ignition to (See D TC TABLE [ M ZR 2 .5 ] .)


off, then to ON (engine
off). No Go to the next step.
Verify pending and
stored DTCs using the
M-MDS.

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(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Are any other DTCs


present?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS OF H O2 S Yes Go to the next step.

Inspect the HO2S.


No Go to Step 7.
(See H EATED OXYGEN
SEN SOR ( H O2 S)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


6 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the A/F sensor
and HO2S. No Replace the HO2S, then go to Step 21.

(See H EATED OXYGEN SEN SOR ( H O2 S)


Is there any leakage?
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT I AT SEN SOR


7 Yes Replace the IAT sensor, then go to Step 21.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
(See I N TAKE AI R 2 .5 ] .)
TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY CURREN T I N PUT SI GN AL


8 STATUS Yes Inspect the suspected sensor and related wiring harness.

Access the following Repair or replace the malfunctioning part according to the
PIDs using the M-MDS. inspection results, then go to Step 21.

(See ON - BOARD
No Go to the next step.
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal that


is far out of
specification when the
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ignition is switched to
ON and the engine
runs?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL


9 STATUS UN D ER FREEZE FRAM E Yes Inspect the suspected sensor and related wiring harness.
D ATA ( M OD E 2 ) CON D I TI ON
Repair or replace the malfunctioning part according to the
CAUTI ON : inspection results, then go to Step 21.

While performing this


No Go to the next step.
step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Access the following


PIDs using the M-MDS
under the FREEZE
FRAME DATA (Mode 2)
condition.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal


which causes drastic
changes?

VERI FY CURREN T I N PUT SI GN AL


10 STATUS OF A/ F SEN SOR Yes Go to the next step.

Inspect the A/F sensor.


No Go to Step 12.
(See AI R FUEL RATI O
( A/ F) SEN SOR

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I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


11 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the exhaust
manifold and A/F No Replace the A/F sensor, then go to Step 21.
sensor. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any leakage?

VERI FY CURREN T I N PUT SI GN AL


12 STATUS OF M AF SEN SOR Yes Go to Step 14.

Start the engine.


No Go to the next step.
Access the MAF PID
using the M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Verify that the MAF PID


changes quickly
according to engine
speed.

Is the PID normal?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

I N SPECT I N TAKE AI R SYSTEM FOR


13 EXCESSI VE AI R SUCTI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Visually inspect the
hose in intake air
system for looseness, No Replace the MAF/IAT sensor, then go to Step 21.
cracks or damages. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
N OTE:

Engine speed may


change when rust
penetrating agent is
sprayed on the air
suction area.

Is there any
malfunction?

I N SPECT FUEL LI N E PRESSURE


14 Yes If the fuel line pressure is too low:
Switch the ignition to
off. Go to the next step.

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N OTE: If the fuel line pressure is too high:

If engine will not start, Replace the fuel pump unit, then go to
inspect fuel line Step 21.
pressure with ignition
(See FUEL PUM P UN I T
switches to ON.
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the fuel line
pressure with engine is No Go to Step 16.
running.

(See FUEL LI N E
PRESSURE I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT FUEL SYSTEM FOR FUEL


15 LEAKAGE Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Visually inspect the fuel
leakage in the fuel
system. No Inspect the low-pressure side fuel filter for foreign
materials or stain inside fuel filter.
Is there any leakage?
If foreign materials or stain is found
inside fuel filter (low-pressure side):

Clean of fuel tank and


filter.

If foreign materials or stain is not found:

Replace the fuel pump


unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 21.

I N SPECT I GN I TI ON SYSTEM
16 OPERATI ON Yes Go to Step 18.

Perform the Spark Test.


No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark


visible at each cylinder?

I N SPECT I GN I TI ON COI L RELATED


17 W I RI N G H ARN ESS Yes Repair or replace the malfunctioning wiring harness, then
go to Step 21.
Inspect the ignition coil
related wiring harness
No Repair or replace the malfunctioning parts according to
condition (intermittent

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the inspection results, then go to Step 21.
open or short) for all
cylinders.

Is there any
malfunction?

I N SPECT FUEL I N JECTOR


18 OPERATI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Inspect the fuel injector
operation.
No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EN GI N E COM PRESSI ON


19 Yes Overhaul the engine for repair, then go to Step 21.
Inspect the engine
compression.
No Go to the next step.
(See COM PRESSI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT ECT SEN SOR


20 Yes Replace the ECT sensor, then go to the next step.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
(See EN GI N E COOLAN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY D TC TROUBLESH OOTI N G


21 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

After warming up the


engine, maintain the
idle status for 1 m in or
m or e .

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Perform the Pending
Trouble Code Access
Procedure.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Is the PENDING CODE


for this DTC present?

VERI FY AFTER REPAI R PROCED URE


22 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 6 :0 0 [ M ZR 2 .5 ]

DTC
Target A/F feedback system too lean
P2096:00

The PCM monitors the target A/F fuel trim when under the target A/F
feedback control. If the fuel trim is more than the specification, the PCM
determines that the target A/F feedback system is too lean.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (fuel system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunctioning condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


condition during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Exhaust gas leakage (between A/F sensor and HO2S)

HO2S malfunction

IAT sensor malfunction

Erratic signal to PCM

ECT sensor signal malfunction

MAF sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

A/F sensor malfunction

Exhaust gas leakage (between exhaust manifold and A/F sensor)


POSSI BLE
Air suction in intake air system
CAUSE
MAF sensor malfunction

Insufficient fuel line pressure

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Leakage fuel

Fuel pump unit malfunction

Ignition system malfunction

Ignition coil related wiring harness malfunction

Fuel injector malfunction

Insufficient engine compression

ECT sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR


1 FREEZE FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P2096:00


No Go to troubleshooting procedures for DTC on FREEZE
on FREEZE FRAME
FRAME DATA (Mode 2).
DATA (Mode 2)?
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Has the FREEZE FRAME
on the repair order, then go to the next step.
DATA (Mode
2)/snapshot data been
recorded?

VERI FY RELATED REPAI R


3 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G AN D


4 STORED D TC Yes Go to the applicable DTC inspection.

Switch the ignition to (See D TC TABLE [ M ZR 2 .5 ] .)


off, then to ON (engine
off). No Go to the next step.
Verify pending and
stored DTCs using the
M-MDS.

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(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Are any other DTCs


present?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS OF H O2 S Yes Go to the next step.

Inspect the HO2S.


No Go to Step 7.
(See H EATED OXYGEN
SEN SOR ( H O2 S)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


6 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the A/F sensor
and HO2S. No Replace the HO2S, then go to Step 21.

(See H EATED OXYGEN SEN SOR ( H O2 S)


Is there any leakage?
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT I AT SEN SOR


7 Yes Replace the IAT sensor, then go to Step 21.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
(See I N TAKE AI R 2 .5 ] .)
TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY CURREN T I N PUT SI GN AL


8 STATUS Yes Inspect the suspected sensor and related wiring harness.

Access the following Repair or replace the malfunctioning part according to the
PIDs using the M-MDS. inspection results, then go to Step 21.

(See ON - BOARD
No Go to the next step.
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal that


is far out of
specification when the
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ignition is switched to
ON and the engine
runs?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL


9 STATUS UN D ER FREEZE FRAM E Yes Inspect the suspected sensor and related wiring harness.
D ATA ( M OD E 2 ) CON D I TI ON
Repair or replace the malfunctioning part according to the
CAUTI ON : inspection results, then go to Step 21.

While performing this


No Go to the next step.
step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Access the following


PIDs using the M-MDS
under the FREEZE
FRAME DATA (Mode 2)
condition.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal


which causes drastic
changes?

VERI FY CURREN T I N PUT SI GN AL


10 STATUS OF A/ F SEN SOR Yes Go to the next step.

Inspect the A/F sensor.


No Go to Step 12.
(See AI R FUEL RATI O
( A/ F) SEN SOR

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I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


11 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the exhaust
manifold and A/F No Replace the A/F sensor, then go to Step 21.
sensor. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any leakage?

VERI FY CURREN T I N PUT SI GN AL


12 STATUS OF M AF SEN SOR Yes Go to Step 14.

Start the engine.


No Go to the next step.
Access the MAF PID
using the M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Verify that the MAF PID


changes quickly
according to engine
speed.

Is the PID normal?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

I N SPECT I N TAKE AI R SYSTEM FOR


13 EXCESSI VE AI R SUCTI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Visually inspect the
hose in intake air
system for looseness, No Replace the MAF/IAT sensor, then go to Step 21.
cracks or damages. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
2 .5 ] .)
N OTE:

Engine speed may


change when rust
penetrating agent is
sprayed on the air
suction area.

Is there any
malfunction?

I N SPECT FUEL LI N E PRESSURE


14 Yes If the fuel line pressure is too low:
Switch the ignition to
off. Go to the next step.

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N OTE: If the fuel line pressure is too high:

If engine will not start, Replace the fuel pump unit, then go to
inspect fuel line Step 21.
pressure with ignition
(See FUEL PUM P UN I T
switches to ON.
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Inspect the fuel line
pressure with engine is No Go to Step 16.
running.

(See FUEL LI N E
PRESSURE I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT FUEL SYSTEM FOR FUEL


15 LEAKAGE Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Visually inspect the fuel
leakage in the fuel
system. No Inspect the low-pressure side fuel filter for foreign
materials or stain inside fuel filter.
Is there any leakage?
If foreign materials or stain is found
inside fuel filter (low-pressure side):

Clean of fuel tank and


filter.

If foreign materials or stain is not found:

Replace the fuel pump


unit.

(See FUEL PUM P UN I T


REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 21.

I N SPECT I GN I TI ON SYSTEM
16 OPERATI ON Yes Go to Step 18.

Perform the Spark Test.


No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark


visible at each cylinder?

I N SPECT I GN I TI ON COI L RELATED


17 W I RI N G H ARN ESS Yes Repair or replace the malfunctioning wiring harness, then
go to Step 21.
Inspect the ignition coil
related wiring harness
No Repair or replace the malfunctioning parts according to
condition (intermittent

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the inspection results, then go to Step 21.
open or short) for all
cylinders.

Is there any
malfunction?

I N SPECT FUEL I N JECTOR


18 OPERATI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Inspect the fuel injector
operation.
No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EN GI N E COM PRESSI ON


19 Yes Overhaul the engine for repair, then go to Step 21.
Inspect the engine
compression.
No Go to the next step.
(See COM PRESSI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT ECT SEN SOR


20 Yes Replace the ECT sensor, then go to the next step.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
(See EN GI N E COOLAN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY D TC TROUBLESH OOTI N G


21 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

After warming up the


engine, maintain the
idle status for 1 m in or
m or e .

cardiagn.com
Perform the Pending
Trouble Code Access
Procedure.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Is the PENDING CODE


for this DTC present?

VERI FY AFTER REPAI R PROCED URE


22 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 7 :0 0 [ M ZR 2 .5 ]

DTC
Target A/F feedback system too rich
P2097:00

The PCM monitors the target A/F fuel trim when under the target A/F
feedback control. If the fuel trim is less than specification, the PCM
determines that the target A/F feedback system is too rich.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (fuel system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunctioning condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


conditions during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S malfunction

Exhaust gas leakage (between TWC and HO2S)

IAT sensor malfunction

Erratic signal to PCM

ECT sensor signal malfunction

MAF sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

A/F sensor malfunction

Exhaust gas leakage (between exhaust manifold and A/F sensor)

Excessive fuel line pressure


POSSI BLE
Pressure regulator malfunction
CAUSE
Fuel pump malfunction

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Fuel leakage on fuel line from fuel distributor to fuel pump

Fuel filter restricted

Fuel return hose restricted

Purge solenoid valve malfunction

Ignition system malfunction

Ignition coil related wiring harness malfunction

Fuel injector malfunction

Insufficient engine compression

ECT sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR


1 FREEZE FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P2097:00


No Go to troubleshooting procedures for DTC on FREEZE
on FREEZE FRAME
FRAME DATA (Mode 2).
DATA (Mode 2)?
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Has the FREEZE FRAME
on the repair order, then go to the next step.
DATA (Mode
2)/snapshot data been
recorded?

VERI FY RELATED REPAI R


3 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G AN D


4 STORED D TC Yes Go to the applicable DTC inspection.

Switch the ignition to (See D TC TABLE [ M ZR 2 .5 ] .)


off, then to ON (engine
off). No Go to the next step.

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Verify pending and
stored DTCs using the
M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Are any other DTCs


present?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS OF H O2 S Yes Go to the next step.

Inspect the HO2S.


No Go to Step 7.
(See H EATED OXYGEN
SEN SOR ( H O2 S)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


6 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the TWC and
HO2S. No Replace the HO2S, then go to Step 21.

(See H EATED OXYGEN SEN SOR ( H O2 S)


Is there any leakage?
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT I AT SEN SOR


7 Yes Replace the IAT sensor, then go to Step 21.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
(See I N TAKE AI R 2 .5 ] .)
TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY CURREN T I N PUT SI GN AL


8 STATUS Yes Inspect the suspected sensor and related wiring harness.

Access the following Repair or replace the malfunctioning part according to the
PIDs using the M-MDS. inspection results, then go to Step 21.

(See ON - BOARD
No Go to the next step.
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS
cardiagn.com
Is there any signal that
is far out of
specification when the
ignition is switched to
ON and the engine
runs?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL


9 STATUS UN D ER FREEZE FRAM E Yes Inspect the suspected sensor and related wiring harness.
D ATA ( M OD E 2 ) CON D I TI ON
Repair or replace the malfunctioning part according to the
CAUTI ON : inspection results, then go to Step 21.

While performing this


No Go to the next step.
step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Access the following


PIDs using the M-MDS
under the FREEZE
FRAME DATA (Mode 2)
condition.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal


which causes drastic
changes?

VERI FY CURREN T I N PUT SI GN AL


10 STATUS OF A/ F SEN SOR Yes Go to the next step.

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Inspect the A/F sensor.
No Go to Step 12.
(See AI R FUEL RATI O
( A/ F) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


11 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the exhaust
manifold and A/F No Replace the A/F sensor, then go to Step 21.
sensor. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any leakage?

I N SPECT FUEL LI N E PRESSURE


12 Yes If fuel pressure is too high:
Switch the ignition to
off. Replace the fuel pump unit, then go to
Step 21.
N OTE:
(See FUEL PUM P UN I T
If engine will not start, REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
inspect fuel line
pressure with ignition If fuel pressure is low:
switches to ON.
Go to the next step.
Inspect the fuel line
pressure with engine is No Go to Step 14.
running.

(See FUEL LI N E
PRESSURE I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT FUEL LI N E FOR LEAKAGE


13 Yes Repair or replace the malfunctioning parts according to
Visually inspect the fuel the inspection results, then go to Step 21.
line from fuel pump to
fuel distributor.
No Inspect the low-pressure side fuel filter for foreign
Is there any leakage? materials or stain inside fuel filter.

If foreign materials or stain is found


inside fuel filter (low-pressure side):

Clean of fuel tank and


filter.

If foreign materials or stain is not found:

Replace the fuel pump


unit.

FUEL PUM P UN I T
cardiagn.com
(See
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 21.

I N SPECT LON G TERM FUEL TRI M


14 Yes Go to the next step.
Access the LONGFT1
PID using the M-MDS.
No Go to Step 16.
(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Compare the LONGFT1


PID with recorded
FREEZE FRAME DATA
(Mode 2) at Step 2.

Is the LONGFT1 PID


above FREEZE FRAME
DATA (Mode 2)?

I N SPECT PURGE SOLEN OI D VALVE


15 Yes Replace the purge solenoid valve, then go to Step 21.
Inspect the purge
solenoid valve. (See PURGE SOLEN OI D VALVE REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See PURGE SOLEN OI D
VALVE I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT I GN I TI ON SYSTEM
16 OPERATI ON Yes Go to Step 18.

Perform the Spark Test.


No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark


visible at each cylinder?

I N SPECT I GN I TI ON COI L RELATED


17 W I RI N G H ARN ESS Yes Repair or replace the malfunctioning wiring harness, then
go to Step 21.
Inspect the ignition coil
related wiring harness
No Repair or replace the malfunctioning parts according to
condition (intermittent
the Spark Test results, then go to Step 21.
open or short) for all
cylinders.

Is there any
malfunction?

I N SPECT FUEL I N JECTOR


cardiagn.com
18 OPERATI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Inspect the fuel injector
operation.
No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EN GI N E COM PRESSI ON


19 Yes Overhaul the engine for repair, then go to Step 21.
Inspect the engine
compression.
No Go to the next step.
(See COM PRESSI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT ECT SEN SOR


20 Yes Replace the ECT sensor, then go to the next step.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
(See EN GI N E COOLAN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY D TC TROUBLESH OOTI N G


21 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

After warming up the


engine, maintain the
idle status for 1 m in or
m or e .

Perform the Pending


Trouble Code Access
Procedure.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

cardiagn.com
Is the PENDING CODE
for this DTC present?

VERI FY AFTER REPAI R PROCED URE


22 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


Ba ck t o Top
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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

D TC P2 0 9 7 :0 0 [ M ZR 2 .5 ]

DTC
Target A/F feedback system too rich
P2097:00

The PCM monitors the target A/F fuel trim when under the target A/F
feedback control. If the fuel trim is less than specification, the PCM
determines that the target A/F feedback system is too rich.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (fuel system).

D ETECTI ON The MIL illuminates if the PCM detects the above malfunctioning condition in
CON D I TI ON two consecutive drive cycles or in one drive cycle while the DTC for the same
malfunction has been stored in the PCM.

PENDING CODE is available if the PCM detects the above malfunction


conditions during first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

HO2S malfunction

Exhaust gas leakage (between TWC and HO2S)

IAT sensor malfunction

Erratic signal to PCM

ECT sensor signal malfunction

MAF sensor signal malfunction

TP sensor signal malfunction

VSS signal malfunction

A/F sensor malfunction

Exhaust gas leakage (between exhaust manifold and A/F sensor)

Excessive fuel line pressure


POSSI BLE
Pressure regulator malfunction
CAUSE
Fuel pump malfunction

cardiagn.com
Fuel leakage on fuel line from fuel distributor to fuel pump

Fuel filter restricted

Fuel return hose restricted

Purge solenoid valve malfunction

Ignition system malfunction

Ignition coil related wiring harness malfunction

Fuel injector malfunction

Insufficient engine compression

ECT sensor malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

I D EN TI FY TRI GGER D TC FOR


1 FREEZE FRAM E D ATA ( M OD E 2 ) Yes Go to the next step.

Is the DTC P2097:00


No Go to troubleshooting procedures for DTC on FREEZE
on FREEZE FRAME
FRAME DATA (Mode 2).
DATA (Mode 2)?
(See D TC TABLE [ M ZR 2 .5 ] .)

VERI FY FREEZE FRAM E D ATA ( M OD E


2 2 ) / SN APSH OT D ATA H AS BEEN Yes Go to the next step.
RECORD ED
No Record the FREEZE FRAME DATA (Mode 2)/snapshot data
Has the FREEZE FRAME
on the repair order, then go to the next step.
DATA (Mode
2)/snapshot data been
recorded?

VERI FY RELATED REPAI R


3 I N FORM ATI ON AVAI LABI LI TY Yes Perform repair or diagnosis according to the available
repair information.
Verify related Service
Bulletins and/or on-line If the vehicle is not repaired, go to the
repair information next step.
availability.
No Go to the next step.
Is any related repair
information available?

VERI FY RELATED PEN D I N G AN D


4 STORED D TC Yes Go to the applicable DTC inspection.

Switch the ignition to (See D TC TABLE [ M ZR 2 .5 ] .)


off, then to ON (engine
off). No Go to the next step.

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Verify pending and
stored DTCs using the
M-MDS.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Are any other DTCs


present?

VERI FY CURREN T I N PUT SI GN AL


5 STATUS OF H O2 S Yes Go to the next step.

Inspect the HO2S.


No Go to Step 7.
(See H EATED OXYGEN
SEN SOR ( H O2 S)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


6 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the TWC and
HO2S. No Replace the HO2S, then go to Step 21.

(See H EATED OXYGEN SEN SOR ( H O2 S)


Is there any leakage?
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

I N SPECT I AT SEN SOR


7 Yes Replace the IAT sensor, then go to Step 21.
Inspect the IAT sensor.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON [ M ZR
(See I N TAKE AI R 2 .5 ] .)
TEM PERATURE ( I AT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY CURREN T I N PUT SI GN AL


8 STATUS Yes Inspect the suspected sensor and related wiring harness.

Access the following Repair or replace the malfunctioning part according to the
PIDs using the M-MDS. inspection results, then go to Step 21.

(See ON - BOARD
No Go to the next step.
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS
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Is there any signal that
is far out of
specification when the
ignition is switched to
ON and the engine
runs?

(See PCM I N SPECTI ON


[ M ZR 2 .5 ] .)

VERI FY CURREN T I N PUT SI GN AL


9 STATUS UN D ER FREEZE FRAM E Yes Inspect the suspected sensor and related wiring harness.
D ATA ( M OD E 2 ) CON D I TI ON
Repair or replace the malfunctioning part according to the
CAUTI ON : inspection results, then go to Step 21.

While performing this


No Go to the next step.
step, always operate
the vehicle in a safe
and lawful manner.

When the M-MDS is


used to observe
monitor system status
while driving, be sure
to have another
technician with you, or
record the data in the
M-MDS using the
PID/DATA MONITOR
AND RECORD capturing
function and inspect
later.

Access the following


PIDs using the M-MDS
under the FREEZE
FRAME DATA (Mode 2)
condition.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

ECT

MAF

TP REL

VSS

Is there any signal


which causes drastic
changes?

VERI FY CURREN T I N PUT SI GN AL


10 STATUS OF A/ F SEN SOR Yes Go to the next step.

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Inspect the A/F sensor.
No Go to Step 12.
(See AI R FUEL RATI O
( A/ F) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EXH AUST GAS LEAKAGE


11 Yes Repair or replace the malfunctioning parts according to
Visually inspect for the the inspection results, then go to Step 21.
exhaust gas leakage
between the exhaust
manifold and A/F No Replace the A/F sensor, then go to Step 21.
sensor. (See AI R FUEL RATI O ( A/ F) SEN SOR
REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any leakage?

I N SPECT FUEL LI N E PRESSURE


12 Yes If fuel pressure is too high:
Switch the ignition to
off. Replace the fuel pump unit, then go to
Step 21.
N OTE:
(See FUEL PUM P UN I T
If engine will not start, REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
inspect fuel line
pressure with ignition If fuel pressure is low:
switches to ON.
Go to the next step.
Inspect the fuel line
pressure with engine is No Go to Step 14.
running.

(See FUEL LI N E
PRESSURE I N SPECTI ON
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT FUEL LI N E FOR LEAKAGE


13 Yes Repair or replace the malfunctioning parts according to
Visually inspect the fuel the inspection results, then go to Step 21.
line from fuel pump to
fuel distributor.
No Inspect the low-pressure side fuel filter for foreign
Is there any leakage? materials or stain inside fuel filter.

If foreign materials or stain is found


inside fuel filter (low-pressure side):

Clean of fuel tank and


filter.

If foreign materials or stain is not found:

Replace the fuel pump


unit.

FUEL PUM P UN I T
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(See
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 21.

I N SPECT LON G TERM FUEL TRI M


14 Yes Go to the next step.
Access the LONGFT1
PID using the M-MDS.
No Go to Step 16.
(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

Compare the LONGFT1


PID with recorded
FREEZE FRAME DATA
(Mode 2) at Step 2.

Is the LONGFT1 PID


above FREEZE FRAME
DATA (Mode 2)?

I N SPECT PURGE SOLEN OI D VALVE


15 Yes Replace the purge solenoid valve, then go to Step 21.
Inspect the purge
solenoid valve. (See PURGE SOLEN OI D VALVE REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See PURGE SOLEN OI D
VALVE I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT I GN I TI ON SYSTEM
16 OPERATI ON Yes Go to Step 18.

Perform the Spark Test.


No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is strong blue spark


visible at each cylinder?

I N SPECT I GN I TI ON COI L RELATED


17 W I RI N G H ARN ESS Yes Repair or replace the malfunctioning wiring harness, then
go to Step 21.
Inspect the ignition coil
related wiring harness
No Repair or replace the malfunctioning parts according to
condition (intermittent
the Spark Test results, then go to Step 21.
open or short) for all
cylinders.

Is there any
malfunction?

I N SPECT FUEL I N JECTOR


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18 OPERATI ON Yes Repair or replace the malfunctioning parts according to
the inspection results, then go to Step 21.
Inspect the fuel injector
operation.
No Go to the next step.
(See EN GI N E CON TROL
SYSTEM OPERATI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT EN GI N E COM PRESSI ON


19 Yes Overhaul the engine for repair, then go to Step 21.
Inspect the engine
compression.
No Go to the next step.
(See COM PRESSI ON
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any
malfunction?

I N SPECT ECT SEN SOR


20 Yes Replace the ECT sensor, then go to the next step.
Inspect the ECT sensor.
(See EN GI N E COOLAN T TEM PERATURE ( ECT) SEN SOR
(See EN GI N E COOLAN T REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
TEM PERATURE ( ECT)
SEN SOR I N SPECTI ON
No Go to the next step.
[ M ZR 2 .5 ] .)

Is there any
malfunction?

VERI FY D TC TROUBLESH OOTI N G


21 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect If the malfunction recurs, replace the


all disconnected PCM.
connectors.
(See PCM REM OVAL/ I N STALLATI ON [ M ZR
Clear the DTC from the 2 .5 ] .)
PCM memory using the
Go to the next step.
M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

After warming up the


engine, maintain the
idle status for 1 m in or
m or e .

Perform the Pending


Trouble Code Access
Procedure.

(See ON - BOARD
D I AGN OSTI C TEST [ M ZR
2 .5 ] .)

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Is the PENDING CODE
for this DTC present?

VERI FY AFTER REPAI R PROCED URE


22 Yes Go to the applicable DTC inspection.
Perform the “AFTER
REPAIR PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 1 :0 0 [ M ZR 2 .5 ]

DTC P2101:00 Throttle valve actuator circuit range/performance problem

The PCM turns the main relay on but the input voltage is 4 V or le ss, the PCM determines that
the main relay control circuit voltage is low.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM 10 A fuse malfunction

Main relay malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between main relay terminal D and PCM terminal 1A

Short to power supply in wiring harness between main relay terminal B and PCM terminal 1Q
POSSI BLE CAUSE
Short to ground in wiring harness between main relay terminal D and PCM terminal 1A

Open circuit in wiring harness between main relay terminal D and PCM terminal 1A

Short to ground in wiring harness between main relay terminal B and PCM terminal 1Q

Open circuit in wiring harness between main relay terminal B and PCM terminal 1Q

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot data on the
2)/snapshot data been recorded?
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available repair
information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT FUSE
3 Yes Replace the PCM 10 A fuse, then go to Step 8.
Switch the ignition to off.

Disconnect the negative battery cable. No Go to the next step.

Remove the PCM 10 A fuse.

Inspect the PCM 10 A fuse.

Is there any malfunction?

I N SPECT M AI N RELAY
4 Yes Replace the main relay, then go to Step 8.
Remove the main relay.

Inspect the main relay. No Go to the next step.

(See RELAY I N SPECTI ON .)

Is there any malfunction?

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I N SPECT PCM CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or connector, then go to Step
Disconnect the PCM connector. 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AI N RELAY CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short to power
supply, then go to Step 8.
Main relay is removed.

PCM connector is disconnected. No Go to the next step.

Install the PCM 10 A fuse.

Reconnect the negative battery cable.

Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

Main relay terminal D


(wiring harness-side)

Main relay terminal B


(wiring harness-side)

Is there any voltage?

I N SPECT M AI N RELAY CI RCUI T FOR SH ORT TO


7 GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Main relay is removed.


No Repair or replace the wiring harness for a possible short to ground
PCM connector is disconnected. or open circuit, then go to the next step.

Switch the ignition to off.

Install the main relay.

Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

PCM terminal 1A (wiring


harness-side)

PCM terminal 1Q (wiring


harness-side)

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Install the PCM 10 A fuse. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Reconnect the negative battery cable. Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE [ M ZR


2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

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VERI FY AFTER REPAI R PROCED URE
9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 1 :0 0 [ M ZR 2 .5 ]

DTC P2101:00 Throttle valve actuator circuit range/performance problem

The PCM turns the main relay on but the input voltage is 4 V or le ss, the PCM determines that
the main relay control circuit voltage is low.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

PCM 10 A fuse malfunction

Main relay malfunction

PCM connector or terminal malfunction

Short to power supply in wiring harness between main relay terminal D and PCM terminal 1A

Short to power supply in wiring harness between main relay terminal B and PCM terminal 1Q
POSSI BLE CAUSE
Short to ground in wiring harness between main relay terminal D and PCM terminal 1A

Open circuit in wiring harness between main relay terminal D and PCM terminal 1A

Short to ground in wiring harness between main relay terminal B and PCM terminal 1Q

Open circuit in wiring harness between main relay terminal B and PCM terminal 1Q

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


No Record the FREEZE FRAME DATA (Mode 2)/snapshot data on the
2)/snapshot data been recorded?
repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the available repair
information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not repaired, go to the next step.

Is any related repair information


available? No Go to the next step.

I N SPECT FUSE
3 Yes Replace the PCM 10 A fuse, then go to Step 8.
Switch the ignition to off.

Disconnect the negative battery cable. No Go to the next step.

Remove the PCM 10 A fuse.

Inspect the PCM 10 A fuse.

Is there any malfunction?

I N SPECT M AI N RELAY
4 Yes Replace the main relay, then go to Step 8.
Remove the main relay.

Inspect the main relay. No Go to the next step.

(See RELAY I N SPECTI ON .)

Is there any malfunction?

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I N SPECT PCM CON N ECTOR CON D I TI ON
5 Yes Repair or replace the terminal and/or connector, then go to Step
Disconnect the PCM connector. 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT M AI N RELAY CI RCUI T FOR SH ORT TO


6 POW ER SUPPLY Yes Repair or replace the wiring harness for a possible short to power
supply, then go to Step 8.
Main relay is removed.

PCM connector is disconnected. No Go to the next step.

Install the PCM 10 A fuse.

Reconnect the negative battery cable.

Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

Main relay terminal D


(wiring harness-side)

Main relay terminal B


(wiring harness-side)

Is there any voltage?

I N SPECT M AI N RELAY CI RCUI T FOR SH ORT TO


7 GROUN D OR OPEN CI RCUI T Yes Go to the next step.

Main relay is removed.


No Repair or replace the wiring harness for a possible short to ground
PCM connector is disconnected. or open circuit, then go to the next step.

Switch the ignition to off.

Install the main relay.

Switch the ignition to ON (engine off).

Measure the voltage between the


following terminals and body ground:

PCM terminal 1A (wiring


harness-side)

PCM terminal 1Q (wiring


harness-side)

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the PCM.

Install the PCM 10 A fuse. (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)

Reconnect the negative battery cable. Go to the next step.

Clear the DTC from the PCM memory


using the M-MDS. No Go to the next step.

(See AFTER REPAI R PROCED URE [ M ZR


2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

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VERI FY AFTER REPAI R PROCED URE
9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 7 :0 0 [ M ZR 2 .5 ]

DTC P2107:00 Throttle valve actuator control module processor error

The throttle valve actuator control module internal processor error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle actuator control module internal processor malfunction


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT TH ROTTLE VALVE ACTUATOR


3 Yes Replace the throttle body, then go to the next
Inspect the throttle valve step.

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actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 7 :0 0 [ M ZR 2 .5 ]

DTC P2107:00 Throttle valve actuator control module processor error

The throttle valve actuator control module internal processor error.

D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).


D ETECTI ON
CON D I TI ON The MIL illuminates if the PCM detects the above malfunction
condition in the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle actuator control module internal processor malfunction


POSSI BLE CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT TH ROTTLE VALVE ACTUATOR


3 Yes Replace the throttle body, then go to the next
Inspect the throttle valve step.

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actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 8 :0 0 [ M ZR 2 .5 ]

DTC P2108:00 Throttle valve actuator control module performance error

If the PCM detects either of the following conditions, the PCM determines
that throttle valve actuator control system has a malfunction.

TP sensor power supply voltage be low 4 .4 V

TP sensor No.1 output voltage be low 0 .2 V or a bove


4 .8 5 V (DTC P0122:00 or P0123:00)

PCM internal circuit for TP sensor No.1 input circuit


D ETECTI ON malfunction
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
TP sensor No.1 malfunction
CAUSE
TP sensor No.2 malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order,
then go to the next step.

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VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC P0 1 2 2 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using (See D TC P0 1 2 3 :0 0 [ M ZR 2 .5 ] .)


the M-MDS.
(See D TC P0 2 2 2 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZR
(See D TC P0 2 2 3 :0 0 [ M ZR 2 .5 ] .)
2 .5 ] .)

Is the DTC P0122:00, P0123:00, No Go to the next step.


P0222:00 or P0223:00 also present?

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the throttle body connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY I N TERM I TTEN T M ALFUN CTI ON AT TP


6 SEN SOR N O.1 CI RCUI T Yes Repair or replace the malfunctioning part
according to the inspection results, then
Perform the “INTERMITTENT CONCERN go to Step 9.
TROUBLESHOOTING” procedure to TP
sensor No.1 related harnesses and
connectors. No Go to the next step.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY I N TERM I TTEN T M ALFUN CTI ON AT TP


7 SEN SOR N O.2 CI RCUI T Yes Repair or replace the malfunctioning part
according to the inspection results, then

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Perform the “INTERMITTENT CONCERN go to Step 9.
TROUBLESHOOTING” procedure to TP
sensor No.2 related harnesses and
connectors. No Go to the next step.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT TP SEN SOR


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1 and No.2. (See I N TAKE- AI R SYSTEM


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 0 8 :0 0 [ M ZR 2 .5 ]

DTC P2108:00 Throttle valve actuator control module performance error

If the PCM detects either of the following conditions, the PCM determines
that throttle valve actuator control system has a malfunction.

TP sensor power supply voltage be low 4 .4 V

TP sensor No.1 output voltage be low 0 .2 V or a bove


4 .8 5 V (DTC P0122:00 or P0123:00)

PCM internal circuit for TP sensor No.1 input circuit


D ETECTI ON malfunction
CON D I TI ON
D ia gn ost ic su ppor t n ot e

This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

PCM connector or terminal malfunction


POSSI BLE
TP sensor No.1 malfunction
CAUSE
TP sensor No.2 malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT


1 D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode


2)/snapshot data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order,
then go to the next step.

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VERI FY RELATED REPAI R I N FORM ATI ON
2 AVAI LABI LI TY Yes Perform repair or diagnosis according to
the available repair information.
Verify related Service Bulletins and/or
on-line repair information availability. If the vehicle is not
repaired, go to the next
Is any related repair information step.
available?
No Go to the next step.

VERI FY RELATED PEN D I N G AN D STORED D TC


3 Yes Go to the applicable DTC inspection.
Switch the ignition to off, then to ON
(engine off). (See D TC P0 1 2 2 :0 0 [ M ZR 2 .5 ] .)

Verify pending and stored DTCs using (See D TC P0 1 2 3 :0 0 [ M ZR 2 .5 ] .)


the M-MDS.
(See D TC P0 2 2 2 :0 0 [ M ZR 2 .5 ] .)
(See ON - BOARD D I AGN OSTI C TEST [ M ZR
(See D TC P0 2 2 3 :0 0 [ M ZR 2 .5 ] .)
2 .5 ] .)

Is the DTC P0122:00, P0123:00, No Go to the next step.


P0222:00 or P0223:00 also present?

I N SPECT TH ROTTLE BOD Y CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 9.

Disconnect the throttle body connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 9.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

VERI FY I N TERM I TTEN T M ALFUN CTI ON AT TP


6 SEN SOR N O.1 CI RCUI T Yes Repair or replace the malfunctioning part
according to the inspection results, then
Perform the “INTERMITTENT CONCERN go to Step 9.
TROUBLESHOOTING” procedure to TP
sensor No.1 related harnesses and
connectors. No Go to the next step.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Is there any malfunction?

VERI FY I N TERM I TTEN T M ALFUN CTI ON AT TP


7 SEN SOR N O.2 CI RCUI T Yes Repair or replace the malfunctioning part
according to the inspection results, then

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Perform the “INTERMITTENT CONCERN go to Step 9.
TROUBLESHOOTING” procedure to TP
sensor No.2 related harnesses and
connectors. No Go to the next step.

(See I N TERM I TTEN T CON CERN


TROUBLESH OOTI N G [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT TP SEN SOR


8 Yes Replace the throttle body, then go to the
Reconnect all disconnected connectors. next step.

Inspect the TP sensor No.1 and No.2. (See I N TAKE- AI R SYSTEM


REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
(See TH ROTTLE POSI TI ON ( TP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)
No Go to the next step.
Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


9 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction
recurs, replace the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR [ M ZR 2 .5 ] .)
2 .5 ] .)
Go to the next step.
Perform the KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


10 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE [ M ZR


No DTC troubleshooting completed.
2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 9 :0 0 [ M ZR 2 .5 ]

DTC
Throttle valve actuator control throttle body range/performance problem
P2119:00

The PCM compares the TP with the default TP when switch the ignition to off.
If the TP is higher than the default TP, the PCM determines that there is a
throttle valve actuator control throttle body range/performance problem.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle valve actuator malfunction


POSSI BLE
Throttle valve malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


No Go to the next step.
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information available?

I N SPECT TH ROTTLE VALVE ACTUATOR


3 Yes Replace the throttle body, then go to the next
Inspect the throttle valve and step.
throttle valve actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 1 9 :0 0 [ M ZR 2 .5 ]

DTC
Throttle valve actuator control throttle body range/performance problem
P2119:00

The PCM compares the TP with the default TP when switch the ignition to off.
If the TP is higher than the default TP, the PCM determines that there is a
throttle valve actuator control throttle body range/performance problem.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle valve actuator malfunction


POSSI BLE
Throttle valve malfunction
CAUSE
PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


No Go to the next step.
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information available?

I N SPECT TH ROTTLE VALVE ACTUATOR


3 Yes Replace the throttle body, then go to the next
Inspect the throttle valve and step.
throttle valve actuator.
(See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
(See TH ROTTLE BOD Y [ M ZR 2 .5 ] .)
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction? No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G


4 COM PLETED Yes Replace the PCM, then go to the next step.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
memory using the M-MDS.

(See AFTER REPAI R No Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOER self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


5 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 2 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.1 circuit low input
P2122:00

The PCM monitors the input voltage from APP sensor No.1 when the engine is running. If the input
voltage is le ss t h a n 0 .2 V , the PCM determines that the APP sensor No.1 circuit input voltage is
low.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

Short to ground in wiring harness between APP sensor terminal F and PCM terminal 1AL

Short to ground in wiring harness between APP sensor terminal E and PCM terminal 1AO

POSSI BLE PCM connector or terminal malfunction


CAUSE
Open circuit in wiring harness between APP sensor terminal F and PCM terminal 1AL

Open circuit in wiring harness between APP sensor terminal E and PCM terminal 1AO

APP sensor No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

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APP sensor connector is disconnected. Repair or replace the wiring harness
for a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

APP sensor terminal F (wiring Replace the PCM (short to ground in


harness-side) PCM internal circuit).

APP sensor terminal E (wiring (See PCM REM OVAL/ I N STALLATI ON


harness-side) [ M ZR 2 .5 ] .)

Is there continuity? Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible
terminals: open circuit, then go to Step 8.

APP sensor terminal F (wiring


harness-side) and PCM terminal
1AL (wiring harness-side)

APP sensor terminal E (wiring


harness-side) and PCM terminal
1AO (wiring harness-side)

Is there continuity?

I N SPECT APP SEN SOR N O.1


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.1. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 2 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.1 circuit low input
P2122:00

The PCM monitors the input voltage from APP sensor No.1 when the engine is running. If the input
voltage is le ss t h a n 0 .2 V , the PCM determines that the APP sensor No.1 circuit input voltage is
low.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

Short to ground in wiring harness between APP sensor terminal F and PCM terminal 1AL

Short to ground in wiring harness between APP sensor terminal E and PCM terminal 1AO

POSSI BLE PCM connector or terminal malfunction


CAUSE
Open circuit in wiring harness between APP sensor terminal F and PCM terminal 1AL

Open circuit in wiring harness between APP sensor terminal E and PCM terminal 1AO

APP sensor No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

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APP sensor connector is disconnected. Repair or replace the wiring harness
for a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

APP sensor terminal F (wiring Replace the PCM (short to ground in


harness-side) PCM internal circuit).

APP sensor terminal E (wiring (See PCM REM OVAL/ I N STALLATI ON


harness-side) [ M ZR 2 .5 ] .)

Is there continuity? Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible
terminals: open circuit, then go to Step 8.

APP sensor terminal F (wiring


harness-side) and PCM terminal
1AL (wiring harness-side)

APP sensor terminal E (wiring


harness-side) and PCM terminal
1AO (wiring harness-side)

Is there continuity?

I N SPECT APP SEN SOR N O.1


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.1. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 3 :0 0 [ M ZR 2 .5 ]

DTC P2123:00 APP sensor No.1 circuit high input

The PCM monitors the input voltage from APP sensor No.1 when the engine is running. If the input
voltage is a bove 4 .8 V , the PCM determines that the APP sensor No.1 circuit input voltage is high.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between APP sensor terminal E and PCM terminal 1AO
CAUSE
Open circuit in wiring harness between APP sensor terminal D and PCM terminal 1AS

APP sensor No.1 malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON

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4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
APP sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between APP sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible
open circuit, then go to Step 8.
Inspect for continuity between APP sensor terminal D
(wiring harness-side) and PCM terminal 1AS (wiring
harness-side).

Is there continuity?

I N SPECT APP SEN SOR N O.1


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.1. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 3 :0 0 [ M ZR 2 .5 ]

DTC P2123:00 APP sensor No.1 circuit high input

The PCM monitors the input voltage from APP sensor No.1 when the engine is running. If the input
voltage is a bove 4 .8 V , the PCM determines that the APP sensor No.1 circuit input voltage is high.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between APP sensor terminal E and PCM terminal 1AO
CAUSE
Open circuit in wiring harness between APP sensor terminal D and PCM terminal 1AS

APP sensor No.1 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON

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4 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
APP sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between APP sensor terminal E


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT APP SEN SOR N O.1 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible
open circuit, then go to Step 8.
Inspect for continuity between APP sensor terminal D
(wiring harness-side) and PCM terminal 1AS (wiring
harness-side).

Is there continuity?

I N SPECT APP SEN SOR N O.1


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.1. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 7 :0 0 [ M ZR 2 .5 ]

DTC P2127:00 APP sensor No.2 circuit low input

The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input
voltage is le ss t h a n 0 .2 V , the PCM determines that the APP sensor No.2 circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

Short to ground in wiring harness between APP sensor terminal A and PCM terminal 1W

Short to ground in wiring harness between APP sensor terminal B and PCM terminal 1AP

POSSI BLE PCM connector or terminal malfunction


CAUSE
Open circuit in wiring harness between APP sensor terminal A and PCM terminal 1W

Open circuit in wiring harness between APP sensor terminal B and PCM terminal 1AP

APP sensor No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

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APP sensor connector is disconnected. Repair or replace the wiring harness
for a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

APP sensor terminal A (wiring Replace the PCM (short to ground in


harness-side) PCM internal circuit).

APP sensor terminal B (wiring (See PCM REM OVAL/ I N STALLATI ON


harness-side) [ M ZR 2 .5 ] .)

Is there continuity? Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible
terminals: open circuit, then go to Step 8.

APP sensor terminal A (wiring


harness-side) and PCM terminal
1W (wiring harness-side)

APP sensor terminal B (wiring


harness-side) and PCM terminal
1AP (wiring harness-side)

Is there continuity?

I N SPECT APP SEN SOR N O.2


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.2. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP)


SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 7 :0 0 [ M ZR 2 .5 ]

DTC P2127:00 APP sensor No.2 circuit low input

The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input
voltage is le ss t h a n 0 .2 V , the PCM determines that the APP sensor No.2 circuit has a malfunction.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (CCM).


CON D I TI ON
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

Short to ground in wiring harness between APP sensor terminal A and PCM terminal 1W

Short to ground in wiring harness between APP sensor terminal B and PCM terminal 1AP

POSSI BLE PCM connector or terminal malfunction


CAUSE
Open circuit in wiring harness between APP sensor terminal A and PCM terminal 1W

Open circuit in wiring harness between APP sensor terminal B and PCM terminal 1AP

APP sensor No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA


1 H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode 2)/snapshot
data on the repair order, then go to the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the available
Verify related Service Bulletins and/or on-line repair information.
repair information availability.
If the vehicle is not repaired, go to
Is any related repair information available? the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector, then
Switch the ignition to off. go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR SH ORT TO


4 GROUN D Yes If the short to ground circuit could be detected:

cardiagn.com
APP sensor connector is disconnected. Repair or replace the wiring harness
for a possible short to ground.
Inspect for continuity between the following
terminals and body ground: If the short to ground circuit could not be detected:

APP sensor terminal A (wiring Replace the PCM (short to ground in


harness-side) PCM internal circuit).

APP sensor terminal B (wiring (See PCM REM OVAL/ I N STALLATI ON


harness-side) [ M ZR 2 .5 ] .)

Is there continuity? Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector, then
Disconnect the PCM connector. go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a possible
terminals: open circuit, then go to Step 8.

APP sensor terminal A (wiring


harness-side) and PCM terminal
1W (wiring harness-side)

APP sensor terminal B (wiring


harness-side) and PCM terminal
1AP (wiring harness-side)

Is there continuity?

I N SPECT APP SEN SOR N O.2


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.2. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP)


SEN SOR I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace the
PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)
Go to the next step.
Perform the KOEO or KOER self test.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .) No Go to the next step.

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 8 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.2 circuit high input
P2128:00

The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input
voltage is m or e t h a n 4 .8 V , the PCM determines that the APP sensor No.2 circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between APP sensor terminal B and PCM terminal 1AP
CAUSE
Open circuit in wiring harness between APP sensor terminal C and PCM terminal 1AV

APP sensor No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,

cardiagn.com
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
APP sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between APP sensor terminal B


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible
open circuit, then go to Step 8.
Inspect for continuity between APP sensor terminal C
(wiring harness-side) and PCM terminal 1AV (wiring
harness-side).

Is there continuity?

I N SPECT APP SEN SOR N O.2


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.2. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 2 8 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.2 circuit high input
P2128:00

The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input
voltage is m or e t h a n 4 .8 V , the PCM determines that the APP sensor No.2 circuit has a
malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between APP sensor terminal B and PCM terminal 1AP
CAUSE
Open circuit in wiring harness between APP sensor terminal C and PCM terminal 1AV

APP sensor No.2 malfunction

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E 2 ) / SN APSH OT D ATA H AS


1 BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA (Mode 2)/snapshot


data been recorded? No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


2 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line repair available repair information.
information availability.
If the vehicle is not repaired, go
Is any related repair information available? to the next step.

No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR CON D I TI ON


3 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 8.

Disconnect the APP sensor connector.


No Go to the next step.
Inspect for poor connection (such as damaged/pulled-
out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


4 Yes Repair or replace the terminal and/or connector,

cardiagn.com
Disconnect the PCM connector. then go to Step 8.

Inspect for poor connection (such as damaged/pulled-


out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR SH ORT TO POW ER


5 SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 8.
APP sensor and PCM connectors are disconnected.

Switch the ignition to ON (engine off). No Go to the next step.

Measure the voltage between APP sensor terminal B


(wiring harness-side) and body ground.

Is there any voltage?

I N SPECT APP SEN SOR N O.2 CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
APP sensor and PCM connectors are disconnected.

Switch the ignition to off. No Repair or replace the wiring harness for a possible
open circuit, then go to Step 8.
Inspect for continuity between APP sensor terminal C
(wiring harness-side) and PCM terminal 1AV (wiring
harness-side).

Is there continuity?

I N SPECT APP SEN SOR N O.2


7 Yes Replace the APP sensor, then go to the next step.
Reconnect all disconnected connectors.
(See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
Inspect the APP sensor No.2. [ M ZR 2 .5 ] .)

(See ACCELERATOR PED AL POSI TI ON ( APP) SEN SOR


I N SPECTI ON [ M ZR 2 .5 ] .) No Go to the next step.

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected connectors.
If the malfunction recurs, replace
Clear the DTC from the PCM memory using the M- the PCM.
MDS.
(See PCM REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOEO or KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 5 :0 0 [ M ZR 2 .5 ]

DTC
TP sensor No.1/No.2 voltage correlation problem
P2135:00

The PCM compares the input voltage from TP sensor No.1 with the input
voltage from TP sensor No.2 when the engine is running. If the difference is
more than the specification, the PCM determines that there is a TP sensor
No.1/No.2 voltage correlation problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

TP sensor No.1 malfunction


POSSI BLE
TP sensor No.2 malfunction
CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the throttle body No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR


4 Yes Replace the throttle body, then go to Step 6.
Reconnect all disconnected
connectors. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the TP sensor
No.1/No.2.
No Go to the next step.
(See TH ROTTLE POSI TI ON ( TP)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Go to the next step.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.

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self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 5 :0 0 [ M ZR 2 .5 ]

DTC
TP sensor No.1/No.2 voltage correlation problem
P2135:00

The PCM compares the input voltage from TP sensor No.1 with the input
voltage from TP sensor No.2 when the engine is running. If the difference is
more than the specification, the PCM determines that there is a TP sensor
No.1/No.2 voltage correlation problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

Throttle body connector or terminal malfunction

TP sensor No.1 malfunction


POSSI BLE
TP sensor No.2 malfunction
CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT TH ROTTLE BOD Y CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the throttle body No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT TP SEN SOR


4 Yes Replace the throttle body, then go to Step 6.
Reconnect all disconnected
connectors. (See I N TAKE- AI R SYSTEM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the TP sensor
No.1/No.2.
No Go to the next step.
(See TH ROTTLE POSI TI ON ( TP)
SEN SOR I N SPECTI ON [ M ZR
2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Go to the next step.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.

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self test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 8 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.1/No.2 voltage correlation problem
P2138:00

The PCM compares the input voltage from APP sensor No.1 with the input
voltage from APP sensor No.2 when the engine is running. If the difference is
more than the specification, the PCM determines that there is an APP sensor
No.1/No.2 angle correlation problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

APP sensor No.1 malfunction


POSSI BLE
APP sensor No.2 malfunction
CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the APP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR


4 Yes Replace the APP sensor, then go to Step 6.
Reconnect all disconnected
connectors. (See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the APP sensor.

(See ACCELERATOR PED AL No Go to the next step.


POSI TI ON ( APP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Go to the next step.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

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(See KOEO/ KOER SELF TEST
[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 1 3 8 :0 0 [ M ZR 2 .5 ]

DTC
APP sensor No.1/No.2 voltage correlation problem
P2138:00

The PCM compares the input voltage from APP sensor No.1 with the input
voltage from APP sensor No.2 when the engine is running. If the difference is
more than the specification, the PCM determines that there is an APP sensor
No.1/No.2 angle correlation problem.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot data is available.

The DTC is stored in the PCM memory.

APP sensor connector or terminal malfunction

APP sensor No.1 malfunction


POSSI BLE
APP sensor No.2 malfunction
CAUSE
PCM connector or terminal malfunction

PCM malfunction

D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


(Mode 2)/snapshot data been No Record the FREEZE FRAME DATA (Mode
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.

cardiagn.com
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT APP SEN SOR CON N ECTOR


3 CON D I TI ON Yes Repair or replace the terminal and/or connector,
then go to Step 6.
Switch the ignition to off.

Disconnect the APP sensor No Go to the next step.


connector.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

I N SPECT APP SEN SOR


4 Yes Replace the APP sensor, then go to Step 6.
Reconnect all disconnected
connectors. (See ACCELERATOR PED AL REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Inspect the APP sensor.

(See ACCELERATOR PED AL No Go to the next step.


POSI TI ON ( APP) SEN SOR
I N SPECTI ON [ M ZR 2 .5 ] .)

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to the next step.

Disconnect the PCM


connector. No Go to the next step.

Inspect for poor connection


(such as damaged/pulled-out
pins, corrosion).

Is there any malfunction?

VERI FY D TC TROUBLESH OOTI N G


6 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs, replace


disconnected connectors. the PCM.

Clear the DTC from the PCM (See PCM REM OVAL/ I N STALLATI ON
memory using the M-MDS. [ M ZR 2 .5 ] .)

(See AFTER REPAI R Go to the next step.


PROCED URE [ M ZR 2 .5 ] .)

Perform the KOEO or KOER No Go to the next step.


self test.

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(See KOEO/ KOER SELF TEST
[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R


No DTC troubleshooting completed.
PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 2 :0 0 [ M ZR 2 .5 ]

DTC P2502:00 Charging system voltage problem

The PCM determines that the generator output voltage is a bove 1 7 V or battery
voltage is be low 1 1 V for 5 s while the engine is running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

MAIN 125 A fuse malfunction

Short to ground circuit in wiring harness at downstream circuit for MAIN 125 A fuse

Battery malfunction

POSSI BLE Looseness generator terminal B installation nut


CAUSE
Generator malfunction

Open circuit in wiring harness between generator terminal B and battery positive
terminal

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information
available?
No Go to the next step.

I N SPECT FUSE
2 Yes If the MAIN 125 A fuse is melt:
Switch the ignition to off.
Repair or replace for short to
Disconnect the negative battery cable. ground circuit before replace the
MAIN 125 A fuse.
Remove the MAIN 125 A fuse.
Go to Step 7.
Inspect the fuse.

Is there any malfunction? No Go to the next step.

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I N SPECT BATTERY
3 Yes Recharge or replace the battery, then go to Step 7.
Inspect the battery.
(See BATTERY RECH ARGI N G [ M ZR 2 .5 ] .)
(See BATTERY I N SPECTI ON [ M ZR 2 .5 ] .)
(See BATTERY REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?
No Go to the next step.

I N SPECT POOR I N STALLATI ON OF GEN ERATOR


4 TERM I N AL Yes Tighten the generator terminal B installation nut,
then go to Step 7.
Inspect for looseness of generator
terminal B installation nut.
No Go to the next step.
Is the nut loose?

I N SPECT GEN ERATOR


5 Yes Replace the generator, then go to Step 7.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZR
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT BATTERY CH ARGI N G CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Install the fuse.


No Repair or replace the wiring harness for a possible
Reconnect the disconnected connectors. open circuit, then go to the next step.

Reconnect the negative battery cable.

Measure the voltage between generator


terminal B (wiring harness-side) and body
ground.

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .) Go to the next step.

Perform the KOER self test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .)
No DTC troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 2 :0 0 [ M ZR 2 .5 ]

DTC P2502:00 Charging system voltage problem

The PCM determines that the generator output voltage is a bove 1 7 V or battery
voltage is be low 1 1 V for 5 s while the engine is running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

MAIN 125 A fuse malfunction

Short to ground circuit in wiring harness at downstream circuit for MAIN 125 A fuse

Battery malfunction

POSSI BLE Looseness generator terminal B installation nut


CAUSE
Generator malfunction

Open circuit in wiring harness between generator terminal B and battery positive
terminal

PCM malfunction

cardiagn.com
D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go to
the next step.
Is any related repair information
available?
No Go to the next step.

I N SPECT FUSE
2 Yes If the MAIN 125 A fuse is melt:
Switch the ignition to off.
Repair or replace for short to
Disconnect the negative battery cable. ground circuit before replace the
MAIN 125 A fuse.
Remove the MAIN 125 A fuse.
Go to Step 7.
Inspect the fuse.

Is there any malfunction? No Go to the next step.

cardiagn.com
I N SPECT BATTERY
3 Yes Recharge or replace the battery, then go to Step 7.
Inspect the battery.
(See BATTERY RECH ARGI N G [ M ZR 2 .5 ] .)
(See BATTERY I N SPECTI ON [ M ZR 2 .5 ] .)
(See BATTERY REM OVAL/ I N STALLATI ON [ M ZR 2 .5 ] .)
Is there any malfunction?
No Go to the next step.

I N SPECT POOR I N STALLATI ON OF GEN ERATOR


4 TERM I N AL Yes Tighten the generator terminal B installation nut,
then go to Step 7.
Inspect for looseness of generator
terminal B installation nut.
No Go to the next step.
Is the nut loose?

I N SPECT GEN ERATOR


5 Yes Replace the generator, then go to Step 7.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZR
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

I N SPECT BATTERY CH ARGI N G CI RCUI T FOR OPEN


6 CI RCUI T Yes Go to the next step.

Install the fuse.


No Repair or replace the wiring harness for a possible
Reconnect the disconnected connectors. open circuit, then go to the next step.

Reconnect the negative battery cable.

Measure the voltage between generator


terminal B (wiring harness-side) and body
ground.

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G COM PLETED


7 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory
using the M-MDS. (See PCM REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .) Go to the next step.

Perform the KOER self test.


No Go to the next step.
(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR
2 .5 ] .)
No DTC troubleshooting completed.
Are any DTCs present?

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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 3 :0 0 [ M ZR 2 .5 ]

DTC P2503:00 Charging system voltage low

The PCM needs m or e t h a n 2 0 A from the generator, and determines that the
generator output voltage is be low 8 .5 V for 5 s while the engine running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Drive belt exceed limit

Generator connector or terminal malfunction

Short to ground in wiring harness between generator terminal D and PCM terminal 2AA

Short to ground in wiring harness between generator terminal P and PCM terminal 2AF
POSSI BLE
PCM connector or terminal malfunction
CAUSE
Open circuit in wiring harness between generator terminal D and PCM terminal 2AA

Open circuit in wiring harness between generator terminal P and PCM terminal 2AF

Generator malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

I N SPECT D RI VE BELT CON D I TI ON


2 Yes Go to the next step.
Verify that the drive belt auto tensioner indicator
mark does not exceed limit.
No Replace or adjust drive belt, then go to
Is the front drive belt normal? Step 8.

(See D RI VE BELT REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

I N SPECT GEN ERATOR CON N ECTOR CON D I TI ON

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3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 8.

Disconnect the generator connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be
Generator connector is disconnected. detected:

Inspect for continuity between the following Repair or replace the wiring
terminals and body ground: harness for a possible short
to ground.
Generator terminal D (wiring
harness-side) If the short to ground circuit could not be
detected:
Generator terminal P (wiring
harness-side) Replace the PCM (short to
ground in PCM internal
Is there continuity? circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT GEN ERATOR CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
Generator and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a
terminals: possible open circuit, then go to Step 8.

Generator terminal D (wiring


harness-side) and PCM terminal
2AA (wiring harness-side)

Generator terminal P (wiring


harness-side) and PCM terminal
2AF (wiring harness-side)

Is there continuity?

I N SPECT GEN ERATOR


7 Yes Replace the generator, then go to the next
Inspect the generator. step.

(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) (See GEN ERATOR REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 3 :0 0 [ M ZR 2 .5 ]

DTC P2503:00 Charging system voltage low

The PCM needs m or e t h a n 2 0 A from the generator, and determines that the
generator output voltage is be low 8 .5 V for 5 s while the engine running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Drive belt exceed limit

Generator connector or terminal malfunction

Short to ground in wiring harness between generator terminal D and PCM terminal 2AA

Short to ground in wiring harness between generator terminal P and PCM terminal 2AF
POSSI BLE
PCM connector or terminal malfunction
CAUSE
Open circuit in wiring harness between generator terminal D and PCM terminal 2AA

Open circuit in wiring harness between generator terminal P and PCM terminal 2AF

Generator malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON AVAI LABI LI TY


1 Yes Perform repair or diagnosis according to the
Verify related Service Bulletins and/or on-line available repair information.
repair information availability.
If the vehicle is not
Is any related repair information available? repaired, go to the next
step.

No Go to the next step.

I N SPECT D RI VE BELT CON D I TI ON


2 Yes Go to the next step.
Verify that the drive belt auto tensioner indicator
mark does not exceed limit.
No Replace or adjust drive belt, then go to
Is the front drive belt normal? Step 8.

(See D RI VE BELT REM OVAL/ I N STALLATI ON


[ M ZR 2 .5 ] .)

I N SPECT GEN ERATOR CON N ECTOR CON D I TI ON

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3 Yes Repair or replace the terminal and/or
Switch the ignition to off. connector, then go to Step 8.

Disconnect the generator connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT GEN ERATOR CI RCUI T FOR SH ORT TO GROUN D


4 Yes If the short to ground circuit could be
Generator connector is disconnected. detected:

Inspect for continuity between the following Repair or replace the wiring
terminals and body ground: harness for a possible short
to ground.
Generator terminal D (wiring
harness-side) If the short to ground circuit could not be
detected:
Generator terminal P (wiring
harness-side) Replace the PCM (short to
ground in PCM internal
Is there continuity? circuit).

(See PCM
REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)

Go to Step 8.

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or
Disconnect the PCM connector. connector, then go to Step 8.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT GEN ERATOR CI RCUI T FOR OPEN CI RCUI T


6 Yes Go to the next step.
Generator and PCM connectors are disconnected.

Inspect for continuity between the following No Repair or replace the wiring harness for a
terminals: possible open circuit, then go to Step 8.

Generator terminal D (wiring


harness-side) and PCM terminal
2AA (wiring harness-side)

Generator terminal P (wiring


harness-side) and PCM terminal
2AF (wiring harness-side)

Is there continuity?

I N SPECT GEN ERATOR


7 Yes Replace the generator, then go to the next
Inspect the generator. step.

(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) (See GEN ERATOR REM OVAL/ I N STALLATI ON
[ M ZR 2 .5 ] .)
Is there any malfunction?

No Go to the next step.

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VERI FY D TC TROUBLESH OOTI N G COM PLETED
8 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs,
replace the PCM.
Clear the DTC from the PCM memory using the
M-MDS. (See PCM
REM OVAL/ I N STALLATI ON
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) [ M ZR 2 .5 ] .)

Perform the KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


9 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 4 :0 0 [ M ZR 2 .5 ]

DTC P2504:00 Charging system voltage high

The PCM determines that the generator output voltage is a bove 1 8 .5 V or battery
voltage is a bove 1 6 V for 5 s while the engine running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Generator connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between generator terminal D and PCM
CAUSE terminal 2AA

Generator malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT GEN ERATOR CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 6.

Disconnect the generator connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON

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3 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 6.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT GEN ERATOR CON TROL CI RCUI T FOR SH ORT


4 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 6.
Generator and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between generator


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT GEN ERATOR


5 Yes Replace the generator, then go to the next step.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZR
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 4 :0 0 [ M ZR 2 .5 ]

DTC P2504:00 Charging system voltage high

The PCM determines that the generator output voltage is a bove 1 8 .5 V or battery
voltage is a bove 1 6 V for 5 s while the engine running.

D ia gn ost ic su ppor t n ot e

D ETECTI ON This is a continuous monitor (other).


CON D I TI ON
The MIL does not illuminate.

FREEZE FRAME DATA (Mode2)/Snapshot data is not available.

The DTC is stored in the PCM memory.

Generator connector or terminal malfunction

PCM connector or terminal malfunction

POSSI BLE Short to power supply in wiring harness between generator terminal D and PCM
CAUSE terminal 2AA

Generator malfunction

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY RELATED REPAI R I N FORM ATI ON


1 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins and/or on-
line repair information availability. If the vehicle is not repaired, go
to the next step.
Is any related repair information available?
No Go to the next step.

I N SPECT GEN ERATOR CON N ECTOR CON D I TI ON


2 Yes Repair or replace the terminal and/or connector,
Switch the ignition to off. then go to Step 6.

Disconnect the generator connector.


No Go to the next step.
Inspect for poor connection (such as
damaged/pulled-out pins, corrosion).

Is there any malfunction?

I N SPECT PCM CON N ECTOR CON D I TI ON

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3 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 6.

Inspect for poor connection (such as


damaged/pulled-out pins, corrosion). No Go to the next step.

Is there any malfunction?

I N SPECT GEN ERATOR CON TROL CI RCUI T FOR SH ORT


4 TO POW ER SUPPLY Yes Repair or replace the wiring harness for a possible
short to power supply, then go to Step 6.
Generator and PCM connectors are
disconnected.
No Go to the next step.
Switch the ignition to ON (engine off).

Measure the voltage between generator


terminal D (wiring harness-side) and body
ground.

Is there any voltage?

I N SPECT GEN ERATOR


5 Yes Replace the generator, then go to the next step.
Inspect the generator.
(See GEN ERATOR REM OVAL/ I N STALLATI ON [ M ZR
(See GEN ERATOR I N SPECTI ON [ M ZR 2 .5 ] .) 2 .5 ] .)

Is there any malfunction?


No Go to the next step.

VERI FY D TC TROUBLESH OOTI N G COM PLETED


6 Yes Repeat the inspection from Step 1.
Make sure to reconnect all disconnected
connectors. If the malfunction recurs, replace
the PCM.
Clear the DTC from the PCM memory using
the M-MDS. (See PCM
REM OVAL/ I N STALLATI ON [ M ZR
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .) 2 .5 ] .)

Perform the KOER self test. Go to the next step.

(See KOEO/ KOER SELF TEST [ M ZR 2 .5 ] .)


No Go to the next step.
Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


7 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR PROCEDURE”.
(See D TC TABLE [ M ZR 2 .5 ] .)
(See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

Are any DTCs present? No DTC troubleshooting completed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 7 :0 0 [ M ZR 2 .5 ]

DTC
PCM battery voltage low
P2507:00

The PCM monitors the voltage of back-up battery positive terminal. If the
PCM detects battery positive terminal voltage be low 6 V for 5 s when the
battery voltage is m or e t h a n 8 V , the PCM determines that the backup
voltage circuit has a malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot is available.

The DTC is stored in PCM memory.

ENG+B 10 A fuse malfunction

Battery malfunction

PCM connector or terminal malfunction


POSSI BLE
Short to ground in wiring harness between battery positive terminal and PCM
CAUSE
terminal 1C

Open circuit in wiring harness between battery positive terminal and PCM
terminal 1C

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUSE

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3 Yes Replace the ENG+B 10 A fuse, then go to Step 7.
Switch the ignition to off.

Disconnect the negative battery No Go to the next step.


cable.

Remove the ENG+B 10 A fuse.

Inspect the ENG+B 10 A fuse.

Is there any malfunction?

I N SPECT BATTERY
4 Yes Recharge or replace the battery, then go to Step
Inspect the battery. 7.

(See BATTERY I N SPECTI ON [ M ZR (See BATTERY RECH ARGI N G [ M ZR 2 .5 ] .)


2 .5 ] .)
(See BATTERY REM OVAL/ I N STALLATI ON [ M ZR
Is there any malfunction? 2 .5 ] .)

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 7.

Inspect for poor connection


(such as damaged/pulled-out No Go to the next step.
pins, corrosion).

Is there any malfunction?

I N SPECT PCM M ON I TOR CI RCUI T FOR


6 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

PCM connector is disconnected.


No Repair or replace the wiring harness for a
Install the ENG+B 10 A fuse. possible short to ground or open circuit, then go
to the next step.
Reconnect the negative battery
cable.

Switch the ignition to ON


(engine off).

Measure the voltage between


PCM terminal 1C (wiring
harness-side) and body ground.

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs,


disconnected connectors. replace the PCM.

Install the ENG+B 10 A fuse. (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Reconnect the negative battery 2 .5 ] .)

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cable.
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .)

Perform the KOEO or KOER self


test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

D TC P2 5 0 7 :0 0 [ M ZR 2 .5 ]

DTC
PCM battery voltage low
P2507:00

The PCM monitors the voltage of back-up battery positive terminal. If the
PCM detects battery positive terminal voltage be low 6 V for 5 s when the
battery voltage is m or e t h a n 8 V , the PCM determines that the backup
voltage circuit has a malfunction.

D ia gn ost ic su ppor t n ot e
D ETECTI ON
CON D I TI ON This is a continuous monitor (CCM).

The MIL illuminates if the PCM detects the above malfunction condition
during the first drive cycle.

FREEZE FRAME DATA (Mode 2)/Snapshot is available.

The DTC is stored in PCM memory.

ENG+B 10 A fuse malfunction

Battery malfunction

PCM connector or terminal malfunction


POSSI BLE
Short to ground in wiring harness between battery positive terminal and PCM
CAUSE
terminal 1C

Open circuit in wiring harness between battery positive terminal and PCM
terminal 1C

PCM malfunction

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D ia gn ost ic pr oce du r e

STEP INSPECTION ACTION

VERI FY FREEZE FRAM E D ATA ( M OD E


1 2 ) / SN APSH OT D ATA H AS BEEN RECORD ED Yes Go to the next step.

Has the FREEZE FRAME DATA


No Record the FREEZE FRAME DATA (Mode
(Mode 2)/snapshot data been
2)/snapshot data on the repair order, then go to
recorded?
the next step.

VERI FY RELATED REPAI R I N FORM ATI ON


2 AVAI LABI LI TY Yes Perform repair or diagnosis according to the
available repair information.
Verify related Service Bulletins
and/or on-line repair If the vehicle is not repaired, go
information availability. to the next step.

Is any related repair


information available? No Go to the next step.

I N SPECT FUSE

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3 Yes Replace the ENG+B 10 A fuse, then go to Step 7.
Switch the ignition to off.

Disconnect the negative battery No Go to the next step.


cable.

Remove the ENG+B 10 A fuse.

Inspect the ENG+B 10 A fuse.

Is there any malfunction?

I N SPECT BATTERY
4 Yes Recharge or replace the battery, then go to Step
Inspect the battery. 7.

(See BATTERY I N SPECTI ON [ M ZR (See BATTERY RECH ARGI N G [ M ZR 2 .5 ] .)


2 .5 ] .)
(See BATTERY REM OVAL/ I N STALLATI ON [ M ZR
Is there any malfunction? 2 .5 ] .)

No Go to the next step.

I N SPECT PCM CON N ECTOR CON D I TI ON


5 Yes Repair or replace the terminal and/or connector,
Disconnect the PCM connector. then go to Step 7.

Inspect for poor connection


(such as damaged/pulled-out No Go to the next step.
pins, corrosion).

Is there any malfunction?

I N SPECT PCM M ON I TOR CI RCUI T FOR


6 SH ORT TO GROUN D OR OPEN CI RCUI T Yes Go to the next step.

PCM connector is disconnected.


No Repair or replace the wiring harness for a
Install the ENG+B 10 A fuse. possible short to ground or open circuit, then go
to the next step.
Reconnect the negative battery
cable.

Switch the ignition to ON


(engine off).

Measure the voltage between


PCM terminal 1C (wiring
harness-side) and body ground.

Is the voltage B+ ?

VERI FY D TC TROUBLESH OOTI N G


7 COM PLETED Yes Repeat the inspection from Step 1.

Make sure to reconnect all If the malfunction recurs,


disconnected connectors. replace the PCM.

Install the ENG+B 10 A fuse. (See PCM


REM OVAL/ I N STALLATI ON [ M ZR
Reconnect the negative battery 2 .5 ] .)

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cable.
Go to the next step.
Clear the DTC from the PCM
memory using the M-MDS.
No Go to the next step.
(See AFTER REPAI R PROCED URE
[ M ZR 2 .5 ] .)

Perform the KOEO or KOER self


test.

(See KOEO/ KOER SELF TEST


[ M ZR 2 .5 ] .)

Is the same DTC present?

VERI FY AFTER REPAI R PROCED URE


8 Yes Go to the applicable DTC inspection.
Perform the “AFTER REPAIR
PROCEDURE”. (See D TC TABLE [ M ZR 2 .5 ] .)

(See AFTER REPAI R PROCED URE


No DTC troubleshooting completed.
[ M ZR 2 .5 ] .)

Are any DTCs present?

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZR 2 .5 ]

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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C W I RI N G D I AGRAM [ M ZR 2 .5 ]

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Next >
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2 0 1 2 - M a zda 6 - En gin e

M ON I TORI N G SYSTEM AN D CON TROL SYSTEM D EVI CE RELATI ON SH I P CH ART [ M ZR 2 .5 ]

x: Applicable

Component

I n pu t

Battery x x x

Ignition switch x x x

A/C switch, refrigerant pressure sensor (high, low pressure) x x

TP sensor x x x x x x

ECT sensor x x x x x x x x

IAT sensor x x x x x x

MAF sensor x x x x x x x

A/F sensor x x x x

HO2S x x x

Fuel gauge sender unit x

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BARO sensor x x

MAP sensor x

CMP sensor x

CKP sensor x x x x x x x x

VSS x x x x

Ou t pu t

Fuel injector x

A/F sensor heater x

HO2S heater x

EGR valve x

Purge solenoid valve x x x x

CV solenoid valve x

MIL x x x x x x x x

DLC-2 x x x x x x x x

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2 0 1 2 - M a zda 6 - En gin e

M ON I TORI N G SYSTEM AN D CON TROL SYSTEM D EVI CE RELATI ON SH I P CH ART [ M ZR 2 .5 ]

x: Applicable

Component

I n pu t

Battery x x x

Ignition switch x x x

A/C switch, refrigerant pressure sensor (high, low pressure) x x

TP sensor x x x x x x

ECT sensor x x x x x x x x

IAT sensor x x x x x x

MAF sensor x x x x x x x

A/F sensor x x x x

HO2S x x x

Fuel gauge sender unit x

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BARO sensor x x

MAP sensor x

CMP sensor x

CKP sensor x x x x x x x x

VSS x x x x

Ou t pu t

Fuel injector x

A/F sensor heater x

HO2S heater x

EGR valve x

Purge solenoid valve x x x x

CV solenoid valve x

MIL x x x x x x x x

DLC-2 x x x x x x x x

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I PEN D I N G TROUBLE COD E [ M ZR 2 .5 ]

These appear when a problem is detected in a monitored system. The code for a failed
system is stored in the PCM memory in the first drive cycle. This code is called the
pending code. If the PCM determines that the system has returned to normal or the
problem was mistakenly detected, it deletes the pending code. If the problem is found in
the second drive cycle, too the PCM determines that the system is malfunctioning, and the
DTC is stored.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I PEN D I N G TROUBLE COD E [ M ZR 2 .5 ]

These appear when a problem is detected in a monitored system. The code for a failed
system is stored in the PCM memory in the first drive cycle. This code is called the
pending code. If the PCM determines that the system has returned to normal or the
problem was mistakenly detected, it deletes the pending code. If the problem is found in
the second drive cycle, too the PCM determines that the system is malfunctioning, and the
DTC is stored.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I FREEZE FRAM E D ATA [ M ZR 2 .5 ]

This is technical data which indicates the engine condition at the time of the first
malfunction. This data will remain in the memory even if another emission-related DTC is
stored, with the exception of the Misfire or Fuel System DTCs. Once freeze frame data for
the Misfire or Fuel System DTC is stored, it will overwrite any previous data and the freeze
frame will not be overwritten again.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I FREEZE FRAM E D ATA [ M ZR 2 .5 ]

This is technical data which indicates the engine condition at the time of the first
malfunction. This data will remain in the memory even if another emission-related DTC is
stored, with the exception of the Misfire or Fuel System DTCs. Once freeze frame data for
the Misfire or Fuel System DTC is stored, it will overwrite any previous data and the freeze
frame will not be overwritten again.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I ON - BOARD SYSTEM READ I N ESS TEST [ M ZR 2 .5 ]

This shows the OBD-II systems operating status. If any monitor function is incomplete, the
M-MDS will identify which monitor function has not been completed. Misfires, Fuel System
and Comprehensive Components (CCM) are continuous monitoring-type functions. The
catalyst, EGR system, evaporation system and oxygen sensor will be monitored under
drive cycles. The OBD-II diagnostic system is initialized by performing the DTC
cancellation procedure or disconnecting the negative battery cable.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I ON - BOARD SYSTEM READ I N ESS TEST [ M ZR 2 .5 ]

This shows the OBD-II systems operating status. If any monitor function is incomplete, the
M-MDS will identify which monitor function has not been completed. Misfires, Fuel System
and Comprehensive Components (CCM) are continuous monitoring-type functions. The
catalyst, EGR system, evaporation system and oxygen sensor will be monitored under
drive cycles. The OBD-II diagnostic system is initialized by performing the DTC
cancellation procedure or disconnecting the negative battery cable.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I READ / CLEAR D I AGN OSTI C TEST RESULTS [ M ZR 2 .5 ]

This retrieves all stored DTCs in the PCM and clears the DTC, Freeze Frame Data, On-
Board Readiness Test Results, Diagnostic Monitoring Test Results and Pending Trouble
Codes.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I READ / CLEAR D I AGN OSTI C TEST RESULTS [ M ZR 2 .5 ]

This retrieves all stored DTCs in the PCM and clears the DTC, Freeze Frame Data, On-
Board Readiness Test Results, Diagnostic Monitoring Test Results and Pending Trouble
Codes.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

OBD - I I PARAM ETER I D EN TI FI CATI ON ( PI D ) ACCESS [ M ZR 2 .5 ]

The PID mode allows access to certain data values, analog and digital inputs and outputs,
calculated values and system status information. Since PID values for output devices are
PCM internal data values, inspect each device to identify which output devices are
malfunctioning.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I PARAM ETER I D EN TI FI CATI ON ( PI D ) ACCESS [ M ZR 2 .5 ]

The PID mode allows access to certain data values, analog and digital inputs and outputs,
calculated values and system status information. Since PID values for output devices are
PCM internal data values, inspect each device to identify which output devices are
malfunctioning.

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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ]

D TC Re a din g Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

Pe n din g Tr ou ble Code Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the pending trouble codes according to the directions on the IDS screen.

Fr e e ze Fr a m e PI D D a t a Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

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3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the freeze frame PID data according to the directions on the IDS screen.

N OTE:

Freeze frame data/snapshot data appears at the top of the help screen when
the displayed DTC is selected.

Fr e e ze fr a m e da t a

The freeze frame data consists of data for vehicle and engine control system
operation conditions when malfunctions in the engine control system are
detected and stored in the PCM.

Freeze frame data is stored at the instant the malfunction indicator lamp
illuminates, and only a part of the DTC data is stored.

For the freeze frame data, if there are several malfunctions in the engine
control system, the data for the malfunction which occurred initially is stored.
Thereafter, if a misfire or fuel injection control malfunction occurs, data from
the misfire or fuel injection control malfunction is written over the initially
stored data. However, if the initially stored freeze frame data is a misfire or
fuel injection control malfunction, it is not overwritten.

Sn a psh ot da t a

The snapshot data stores the currently detected DTC data.

The recording timing for the freeze frame data/snapshot data differs depending
on the number of DTC drive cycles.

For a DTC with a drive cycle number 1, only the malfunction


determination data is recorded.

For a DTC with a drive cycle number 2, both the malfunction


determination and undetermined data is recorded.

Fr e e ze fr a m e da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

Freeze frame data items are not displayed, according to detected DTC.

Freeze frame Corresponding PID data


Unit Description
data item monitor item

Open Loop/Closed Loop/OL-


FUELSYS1 Fuel system status FUELSYS
Drive/OL-Fault/CL-Fault

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LOAD % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SFT1 % Short term fuel trim SHRTFT1

LFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

RPM RPM Engine speed RPM

VS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP % Throttle valve position No.1 TP1

RUNTM hh:mm:ss Time from engine start —

EGRPCT % Target EGR valve position SEGRP_DSD

Purge solenoid valve


EVAPPCT % EVAPCP
controlled value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle


WARMUPS — —
after DTC cleared

CLRDIST Km miles Mileage after DTC cleared —

EVAP_VP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATTEMP11 °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

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ALV % Engine load LOAD

Target equivalence ratio


EQ_RAT — EQ_RAT11_DSD
(lambda)

TP_REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP_B % Throttle valve position No.2 TP2

Accelerator pedal position


APP_D % APP1
No.1

Accelerator pedal position


APP_E % APP2
No.2

TAC_PCT % Target throttle valve position ETC_DSD

Sn a psh ot da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

Snapshot data items are not displayed, according to detected DTC.

Snapshot data Corresponding PID data


Unit Definition
item monitor item

OL/CL/OL-Drive/OL-
FUELSYS Fuel system status FUELSYS
Fault/CL-Fault

LOAD_C % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SHRTFT1 % Short term fuel trim SHRTFT1

LONGFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

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RPM RPM Engine speed RPM

VSS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP1 % Throttle valve position No.1 TP1

EG_RUN_TIME — Time from engine start —

SEGRP_DSD % Target EGR valve position SEGRP DSD

Purge solenoid valve controlled


EVAPCP % EVAPCP
value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle after


CLR_CNT — —
DTC cleared

CLR_DIST Km miles Mileage after DTC cleared —

FTP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATT11_DSD °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

LOAD % Engine load LOAD

EQ_RAT11_DSD — Target equivalence ratio (lambda) EQ_RAT11_DSD

TP REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP2 % Throttle valve position No.2 TP2

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APP1 % Accelerator pedal position No.1 APP1

APP2 % Accelerator pedal position No.2 APP2

ETC_DSD % Target throttle valve position ETC_DSD

SHRTFT12 % Short term fuel trim (HO2S) —

LONGFT12 % Long term fuel trim (HO2S) —

Engine coolant temperature No.2


ECT2_SUP — —
support

ECT2 °C °F Engine coolant temperature No.2 —

On - Boa r d Syst e m Re a din e ss Te st s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 1 Powertrain Data”.

d. Select “PCM”.

3. Then, select the “***SUP” and “**EVAL” PIDs in the PID selection screen.

4. Monitor those PIDs and check it system monitor is completed.

N OTE:

If the on-board system readiness tests are not completed the PCM stores DTC P1000.

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PI D / D ATA M on it or a n d Re cor d Pr oce du r e

N OTE:

The PID data screen function is used for monitoring the calculated value of input/output
signals in the module. Therefore, if the monitored value of the output parts is not within
the specification, it is necessary to inspect the monitored value of input parts
corresponding to the applicable output part control. In addition, because the system does
not display an output part malfunction as an abnormality in the monitored value, it is
necessary to inspect the output parts individually.

When detecting DTCs, PIDs related to a malfunctioning system may not display even if the
module is normal. Therefore, if a PID is not displayed, it is necessary to verify the DTC,
perform malfunction diagnosis of the DTC that was detected, and do repairs.

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the applicable PID from the PID table.

4. Verify the PID data according to the detections on the screen.

D ia gn ost ic M on it or in g Te st Re su lt s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 6 On-Board Test Results”.

3. Verify the diagnostic monitoring test result according to the directions on the IDS screen.

Act ive Com m a n d M ode s Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the simulation items from the PID table.

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4. Using the active command modes function, inspect the operations for each parts.

If the operation of output parts cannot be verified after the active command
mode inspection is performed, this could indicate the possibility of an open or
short circuit, sticking, or operation malfunction in the output parts.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

ON - BOARD D I AGN OSTI C TEST [ M ZR 2 .5 ]

D TC Re a din g Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

Pe n din g Tr ou ble Code Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

cardiagn.com
2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the pending trouble codes according to the directions on the IDS screen.

Fr e e ze Fr a m e PI D D a t a Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

cardiagn.com
3. Then, select the “Retrieve CMDTCs” and perform procedures according to directions on the
IDS screen.

4. Retrieve the freeze frame PID data according to the directions on the IDS screen.

N OTE:

Freeze frame data/snapshot data appears at the top of the help screen when
the displayed DTC is selected.

Fr e e ze fr a m e da t a

The freeze frame data consists of data for vehicle and engine control system
operation conditions when malfunctions in the engine control system are
detected and stored in the PCM.

Freeze frame data is stored at the instant the malfunction indicator lamp
illuminates, and only a part of the DTC data is stored.

For the freeze frame data, if there are several malfunctions in the engine
control system, the data for the malfunction which occurred initially is stored.
Thereafter, if a misfire or fuel injection control malfunction occurs, data from
the misfire or fuel injection control malfunction is written over the initially
stored data. However, if the initially stored freeze frame data is a misfire or
fuel injection control malfunction, it is not overwritten.

Sn a psh ot da t a

The snapshot data stores the currently detected DTC data.

The recording timing for the freeze frame data/snapshot data differs depending
on the number of DTC drive cycles.

For a DTC with a drive cycle number 1, only the malfunction


determination data is recorded.

For a DTC with a drive cycle number 2, both the malfunction


determination and undetermined data is recorded.

Fr e e ze fr a m e da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

Freeze frame data items are not displayed, according to detected DTC.

Freeze frame Corresponding PID data


Unit Description
data item monitor item

Open Loop/Closed Loop/OL-


FUELSYS1 Fuel system status FUELSYS
Drive/OL-Fault/CL-Fault

cardiagn.com
LOAD % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SFT1 % Short term fuel trim SHRTFT1

LFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

RPM RPM Engine speed RPM

VS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP % Throttle valve position No.1 TP1

RUNTM hh:mm:ss Time from engine start —

EGRPCT % Target EGR valve position SEGRP_DSD

Purge solenoid valve


EVAPPCT % EVAPCP
controlled value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle


WARMUPS — —
after DTC cleared

CLRDIST Km miles Mileage after DTC cleared —

EVAP_VP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATTEMP11 °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

cardiagn.com
ALV % Engine load LOAD

Target equivalence ratio


EQ_RAT — EQ_RAT11_DSD
(lambda)

TP_REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP_B % Throttle valve position No.2 TP2

Accelerator pedal position


APP_D % APP1
No.1

Accelerator pedal position


APP_E % APP2
No.2

TAC_PCT % Target throttle valve position ETC_DSD

Sn a psh ot da t a t a ble

N OTE:

Refer to PID monitor table for confirm the engine control system operation status while the
PCM does not store the DTC. (See PCM I N SPECTI ON [ M ZR 2 .5 ] .)

Snapshot data items are not displayed, according to detected DTC.

Snapshot data Corresponding PID data


Unit Definition
item monitor item

OL/CL/OL-Drive/OL-
FUELSYS Fuel system status FUELSYS
Fault/CL-Fault

LOAD_C % Calculated engine load —

ECT °C °F Engine coolant temperature ECT

SHRTFT1 % Short term fuel trim SHRTFT1

LONGFT1 % Long term fuel trim LONGFT1

MAP kPa psi Bar Manifold absolute pressure MAP

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RPM RPM Engine speed RPM

VSS KPH MPH Vehicle speed VSS

SPARKADV ° Ignition timing SPARKADV

IAT °C °F Intake air temperature IAT

MAF g/sec Mass airflow MAF

TP1 % Throttle valve position No.1 TP1

EG_RUN_TIME — Time from engine start —

SEGRP_DSD % Target EGR valve position SEGRP DSD

Purge solenoid valve controlled


EVAPCP % EVAPCP
value

FLI % Fuel level in fuel tank FLI

Number of warm-up cycle after


CLR_CNT — —
DTC cleared

CLR_DIST Km miles Mileage after DTC cleared —

FTP kPa psi Bar Fuel tank pressure FTP

BARO kPa psi Bar Barometric pressure BARO

Estimated catalytic converter


CATT11_DSD °C °F CATT11_DSD
temperature

VPWR V Module supply voltage VPWR

LOAD % Engine load LOAD

EQ_RAT11_DSD — Target equivalence ratio (lambda) EQ_RAT11_DSD

TP REL % Relative throttle position TP REL

AAT °C °F Ambient air temperature AAT

TP2 % Throttle valve position No.2 TP2

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APP1 % Accelerator pedal position No.1 APP1

APP2 % Accelerator pedal position No.2 APP2

ETC_DSD % Target throttle valve position ETC_DSD

SHRTFT12 % Short term fuel trim (HO2S) —

LONGFT12 % Long term fuel trim (HO2S) —

Engine coolant temperature No.2


ECT2_SUP — —
support

ECT2 °C °F Engine coolant temperature No.2 —

On - Boa r d Syst e m Re a din e ss Te st s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 1 Powertrain Data”.

d. Select “PCM”.

3. Then, select the “***SUP” and “**EVAL” PIDs in the PID selection screen.

4. Monitor those PIDs and check it system monitor is completed.

N OTE:

If the on-board system readiness tests are not completed the PCM stores DTC P1000.

cardiagn.com
PI D / D ATA M on it or a n d Re cor d Pr oce du r e

N OTE:

The PID data screen function is used for monitoring the calculated value of input/output
signals in the module. Therefore, if the monitored value of the output parts is not within
the specification, it is necessary to inspect the monitored value of input parts
corresponding to the applicable output part control. In addition, because the system does
not display an output part malfunction as an abnormality in the monitored value, it is
necessary to inspect the output parts individually.

When detecting DTCs, PIDs related to a malfunctioning system may not display even if the
module is normal. Therefore, if a PID is not displayed, it is necessary to verify the DTC,
perform malfunction diagnosis of the DTC that was detected, and do repairs.

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the applicable PID from the PID table.

4. Verify the PID data according to the detections on the screen.

D ia gn ost ic M on it or in g Te st Re su lt s Acce ss Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

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2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Powertrain”.

b. Select “OBD Test Modes”.

c. Select “Mode 6 On-Board Test Results”.

3. Verify the diagnostic monitoring test result according to the directions on the IDS screen.

Act ive Com m a n d M ode s Pr oce du r e

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “DataLogger”.

b. Select “Modules”.

c. Select “PCM”.

3. Select the simulation items from the PID table.

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4. Using the active command modes function, inspect the operations for each parts.

If the operation of output parts cannot be verified after the active command
mode inspection is performed, this could indicate the possibility of an open or
short circuit, sticking, or operation malfunction in the output parts.

< Pr e viou s Next >


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< Pr e viou s Next >

2 0 1 2 - M a zda 6 - En gin e

AFTER REPAI R PROCED URE [ M ZR 2 .5 ]

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

d. Select “Retrieve CMDTCs”.

3. Verify the DTC according to the directions on the IDS screen.

4. Press the clear button on the DTC screen to clear the DTC.

5. Verify that no DTCs are displayed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

AFTER REPAI R PROCED URE [ M ZR 2 .5 ]

1. Connect the M-MDS (IDS) to the DLC–2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

d. Select “Retrieve CMDTCs”.

3. Verify the DTC according to the directions on the IDS screen.

4. Press the clear button on the DTC screen to clear the DTC.

5. Verify that no DTCs are displayed.

< Pr e viou s Next >


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2 0 1 2 - M a zda 6 - En gin e

KOEO/ KOER SELF TEST [ M ZR 2 .5 ]

KOEO Se lf Te st

1. Connect the M-MDS (IDS) to the DLC-2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “KOEO On Demand Self Test” and perform procedures according to directions
on the IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

KOER Se lf Te st

N OTE:

For vehicles with the variable valve timing control, execute a KOER self test after the
variable valve timing learning is finished.
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A KOER self test cannot be executed if the variable timing valve learning
in not finished.

The variable valve timing learning is cleared if the PCM backup power
supply is interrupted (including battery removal), or after reprogramming.

To perform variable valve timing learning, the engine speed needs to be


increased momentarily to a ppr ox . 2 ,0 0 0 r pm .

1. Connect the M-MDS (IDS) to the DLC-2.

2. Start engine and run it at idle.

3. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

4. Then, select the “KOER On Demand Self Test” and perform procedures according to directions
on the IDS screen.

5. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

6. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

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2 0 1 2 - M a zda 6 - En gin e

KOEO/ KOER SELF TEST [ M ZR 2 .5 ]

KOEO Se lf Te st

1. Connect the M-MDS (IDS) to the DLC-2.

2. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

3. Then, select the “KOEO On Demand Self Test” and perform procedures according to directions
on the IDS screen.

4. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

KOER Se lf Te st

N OTE:

For vehicles with the variable valve timing control, execute a KOER self test after the
variable valve timing learning is finished.
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A KOER self test cannot be executed if the variable timing valve learning
in not finished.

The variable valve timing learning is cleared if the PCM backup power
supply is interrupted (including battery removal), or after reprogramming.

To perform variable valve timing learning, the engine speed needs to be


increased momentarily to a ppr ox . 2 ,0 0 0 r pm .

1. Connect the M-MDS (IDS) to the DLC-2.

2. Start engine and run it at idle.

3. After the vehicle is identified, select the following items from the initialization screen of the
IDS.

a. Select “Self Test”.

b. Select “Modules”.

c. Select “PCM”.

4. Then, select the “KOER On Demand Self Test” and perform procedures according to directions
on the IDS screen.

5. Verify the DTC according to the directions on the IDS screen.

If any DTCs are displayed, perform troubleshooting according to the


corresponding DTC inspection.

6. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER
REPAIR PROCEDURE”.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I D RI VE M OD E [ M ZR 2 .5 ]

Using the OBD-II drive mode, the monitoring item requested by OBD-II regulations can be easily diagnosed.

Performing the Drive Mode inspects the OBD-II system for proper operation and must be performed to ensure that no
additional DTCs are present.

The OBD-II drive mode is divided into the specific drive mode and single drive mode.

For the specific drive mode, specified drive modes have been set for each individual monitoring item requested by OBD-
II regulations, and they can be diagnosed individually. For the single drive mode, the entire monitoring item requested
by OBD-II regulations can be diagnosed.

The following modes are in the specific drive mode. The applicable system is diagnosed by driving in the following drive
modes.

Mode 03 (EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S and TWC Repair Verification
Drive Mode)

Mode 06 (EVAP System Repair Verification Drive Mode)

The following systems are diagnosed with the single drive mode.

EGR system

Oxygen sensor (A/F sensor, HO2S)

Oxygen sensor heater (A/F sensor heater, HO2S heater)

Catalytic converter (TWC)

Evaporative (EVAP) system

CAUTI ON :

While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.

When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you,
or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD function and inspect later.

N OTE:

Vehicle speed and engine speed detected by the PCM may differ from that indicated by the speedometer and
tachometer. Use the M-MDS to monitor vehicle speed.

If the OBD-II system inspection is not completed during the Drive Mode, the following causes are considered:

The OBD-II system detects the malfunction.

The Drive Mode procedure is not completed correctly.

Disconnecting the battery will reset the memory. Do not disconnect the battery during and after Drive Mode.

The M-MDS can be used at anytime through the course of the Drive Mode to monitor the completion status. Monitoring
can be done by viewing the ON BOARD SYSTEM READINESS menu.

The OBD monitoring status can be confirmed with the ignition switch operation. During KOEO, the MIL illuminates for a
fail-light inspection for a ppr ox . 1 7 s. The OBD monitoring status is confirmed after the fail-light inspection.

If all of the diagnosis is completed even one time, the MIL will continue to illuminate.

If all of the diagnosis is not completed, the MIL flashes for a ppr ox . 7 s, and then it illuminates until the
engine is started.

M ode 0 3 ( EGR Syst e m , A/ F Se n sor H e a t e r , H O2 S H e a t e r , A/ F Se n sor , H O2 S a n d TW C Re pa ir Ve r ifica t ion D r ive M ode )

1. Start the engine and warm it up completely.

2. Verify all accessory loads (A/C, headlights, blower fan, rear window defroster) are off.

cardiagn.com
3. Drive the vehicle as shown in the graph. The driving conditions before driving at constant speed are not specified.

*1
D e ce le r a t e for a ppr ox . 1 0 s by e n gin e br a k in g on ly w h ile dr ivin g w it h e n gin e spe e d 2 ,5 0 0 r pm or m or e .
*2

Sh ift t o 5 t h ge a r u n t il r e a ch in g 4 0 k m / h { 2 5 m ph } , a n d t h e n con t in u e t o a cce le r a t e w h ile in 5 t h ge a r . I f t h e


va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.
*3

I f t h e va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e


va r ia ble va lve t im in g m on it or is com ple t e d.

4. Stop the vehicle and access ON BOARD SYSTEM READINESS menu of GENERIC OBD-II FUNCTION to verify the OBD
monitoring status.

If completed, the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off then repeat from Step 3.

5. Access DIAGNOSTIC MONITORING TEST RESULTS menu of GENERIC OBD-II FUNCTIONS to verify the monitor results.

If detected values are not within the specification, repair has not been completed.

6. Verify no DTCs are available.

M ode 0 6 ( EVAP Syst e m Re pa ir Ve r ifica t ion D r ive M ode )

N OTE:

If “EVAP System Repair Verification Drive Mode” cannot be performed (it is impossible to drive the vehicle under this
drive mode condition), perform evaporative system test procedure as an alternative. (See EN GI N E CON TROL SYSTEM
OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

1. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications before
engine is started to initiate the evaporative system test.

BARO: 7 2 .2 k Pa { 5 4 2 m m H g, 2 1 .3 in H g}

IAT: 5 —3 5 ° C { 4 1 —9 5 ° F}

FLI: 1 5 —8 5 %

2. Clear the DTC from the PCM memory using the M-MDS. (See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

3. Switch the ignition to off.

4. Leave vehicle for 3 .5 h or m or e .

5. Start the engine and idle for m or e t h a n 5 m in .

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6. Drive the vehicle at an engine speed of 6 8 —7 7 k m / h { 4 2 —4 8 m ph } for m or e t h a n 2 0 m in .

7. Stop the vehicle and switch the ignition to off.

8. Leave vehicle as it is for 1 .0 h or m or e .

9. Start the engine.

10. Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.

If completed, the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off then go back to Step 1.

11. Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.

If detected values are not within specification, repair has not completed.

12. Verify no DTCs are available.

Sin gle D r ive M ode

1. Verify all accessory loads (A/C, headlights, blower fan, rear window defroster) are off.

2. Clear the DTC from the PCM memory using the M-MDS. (See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

3. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications from Step 5
to Step 6.

BARO: m or e t h a n 7 2 .3 k Pa { 5 4 2 m m H g, 2 1 .4 in H g}

IAT: 5 —3 5 ° C { 4 1 —9 5 ° F}

FLI: 1 5 —8 5 %

4. With the vehicle stopped, race the engine at the engine speed indicated, and then drive the vehicle as shown in the graph.
The driving conditions before driving at constant speed are not specified. If possible, monitor RPM PID for engine speed during
this procedure.

*1
D e ce le r a t e for a ppr ox . 1 0 s by e n gin e br a k in g on ly w h ile dr ivin g w it h e n gin e spe e d 2 ,5 0 0 r pm or m or e .
*2
Sh ift t o 5 t h ge a r u n t il r e a ch in g 4 0 k m / h { 2 5 m ph } , a n d t h e n con t in u e t o a cce le r a t e w h ile in 5 t h ge a r . I f t h e
va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.
*3
I f t h e va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.

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Engine speed Vehicle speed
Step Time Vehicle condition
(rpm) (km/h {mph})

1 T1 More than 10 s Idle 0 {0} Idle the engine after the cooling fan has stopped

2 T2 More than 5.5 h 0 0 {0} Keep the ignition switch off

3 T3 More than 5 min Idle 0 {0} —

4 T4 5 min — V1 65—80 {41—49} 5th (MTX), D range (ATX)

5 T5 1 min — V2 79—91 {50—56} 5th (MTX), D range (ATX)

6 T6 1 min — V3 Above 89 {55} 5th (MTX), D range (ATX)

7 T7 3 min — V4 73—88 {46—54} 5th (MTX), D range (ATX)

8 T10 More than 5.5 h 0 0 {0} Keep the ignition switch off

5. Switch the ignition to off.

6. Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.

If completed, all of the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off, then perform the applicable specific drive mode for any
monitoring item that was not in the detection condition.

7. Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.

If detected values are not within specification, repair has not been completed.

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2 0 1 2 - M a zda 6 - En gin e

OBD - I I D RI VE M OD E [ M ZR 2 .5 ]

Using the OBD-II drive mode, the monitoring item requested by OBD-II regulations can be easily diagnosed.

Performing the Drive Mode inspects the OBD-II system for proper operation and must be performed to ensure that no
additional DTCs are present.

The OBD-II drive mode is divided into the specific drive mode and single drive mode.

For the specific drive mode, specified drive modes have been set for each individual monitoring item requested by OBD-
II regulations, and they can be diagnosed individually. For the single drive mode, the entire monitoring item requested
by OBD-II regulations can be diagnosed.

The following modes are in the specific drive mode. The applicable system is diagnosed by driving in the following drive
modes.

Mode 03 (EGR System, A/F Sensor Heater, HO2S Heater, A/F Sensor, HO2S and TWC Repair Verification
Drive Mode)

Mode 06 (EVAP System Repair Verification Drive Mode)

The following systems are diagnosed with the single drive mode.

EGR system

Oxygen sensor (A/F sensor, HO2S)

Oxygen sensor heater (A/F sensor heater, HO2S heater)

Catalytic converter (TWC)

Evaporative (EVAP) system

CAUTI ON :

While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.

When the M-MDS is used to observe monitor system status while driving, be sure to have another technician with you,
or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD function and inspect later.

N OTE:

Vehicle speed and engine speed detected by the PCM may differ from that indicated by the speedometer and
tachometer. Use the M-MDS to monitor vehicle speed.

If the OBD-II system inspection is not completed during the Drive Mode, the following causes are considered:

The OBD-II system detects the malfunction.

The Drive Mode procedure is not completed correctly.

Disconnecting the battery will reset the memory. Do not disconnect the battery during and after Drive Mode.

The M-MDS can be used at anytime through the course of the Drive Mode to monitor the completion status. Monitoring
can be done by viewing the ON BOARD SYSTEM READINESS menu.

The OBD monitoring status can be confirmed with the ignition switch operation. During KOEO, the MIL illuminates for a
fail-light inspection for a ppr ox . 1 7 s. The OBD monitoring status is confirmed after the fail-light inspection.

If all of the diagnosis is completed even one time, the MIL will continue to illuminate.

If all of the diagnosis is not completed, the MIL flashes for a ppr ox . 7 s, and then it illuminates until the
engine is started.

M ode 0 3 ( EGR Syst e m , A/ F Se n sor H e a t e r , H O2 S H e a t e r , A/ F Se n sor , H O2 S a n d TW C Re pa ir Ve r ifica t ion D r ive M ode )

1. Start the engine and warm it up completely.

2. Verify all accessory loads (A/C, headlights, blower fan, rear window defroster) are off.

cardiagn.com
3. Drive the vehicle as shown in the graph. The driving conditions before driving at constant speed are not specified.

*1
D e ce le r a t e for a ppr ox . 1 0 s by e n gin e br a k in g on ly w h ile dr ivin g w it h e n gin e spe e d 2 ,5 0 0 r pm or m or e .
*2

Sh ift t o 5 t h ge a r u n t il r e a ch in g 4 0 k m / h { 2 5 m ph } , a n d t h e n con t in u e t o a cce le r a t e w h ile in 5 t h ge a r . I f t h e


va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.
*3

I f t h e va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e


va r ia ble va lve t im in g m on it or is com ple t e d.

4. Stop the vehicle and access ON BOARD SYSTEM READINESS menu of GENERIC OBD-II FUNCTION to verify the OBD
monitoring status.

If completed, the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off then repeat from Step 3.

5. Access DIAGNOSTIC MONITORING TEST RESULTS menu of GENERIC OBD-II FUNCTIONS to verify the monitor results.

If detected values are not within the specification, repair has not been completed.

6. Verify no DTCs are available.

M ode 0 6 ( EVAP Syst e m Re pa ir Ve r ifica t ion D r ive M ode )

N OTE:

If “EVAP System Repair Verification Drive Mode” cannot be performed (it is impossible to drive the vehicle under this
drive mode condition), perform evaporative system test procedure as an alternative. (See EN GI N E CON TROL SYSTEM
OPERATI ON I N SPECTI ON [ M ZR 2 .5 ] .)

1. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications before
engine is started to initiate the evaporative system test.

BARO: 7 2 .2 k Pa { 5 4 2 m m H g, 2 1 .3 in H g}

IAT: 5 —3 5 ° C { 4 1 —9 5 ° F}

FLI: 1 5 —8 5 %

2. Clear the DTC from the PCM memory using the M-MDS. (See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

3. Switch the ignition to off.

4. Leave vehicle for 3 .5 h or m or e .

5. Start the engine and idle for m or e t h a n 5 m in .

cardiagn.com
6. Drive the vehicle at an engine speed of 6 8 —7 7 k m / h { 4 2 —4 8 m ph } for m or e t h a n 2 0 m in .

7. Stop the vehicle and switch the ignition to off.

8. Leave vehicle as it is for 1 .0 h or m or e .

9. Start the engine.

10. Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.

If completed, the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off then go back to Step 1.

11. Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.

If detected values are not within specification, repair has not completed.

12. Verify no DTCs are available.

Sin gle D r ive M ode

1. Verify all accessory loads (A/C, headlights, blower fan, rear window defroster) are off.

2. Clear the DTC from the PCM memory using the M-MDS. (See AFTER REPAI R PROCED URE [ M ZR 2 .5 ] .)

3. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications from Step 5
to Step 6.

BARO: m or e t h a n 7 2 .3 k Pa { 5 4 2 m m H g, 2 1 .4 in H g}

IAT: 5 —3 5 ° C { 4 1 —9 5 ° F}

FLI: 1 5 —8 5 %

4. With the vehicle stopped, race the engine at the engine speed indicated, and then drive the vehicle as shown in the graph.
The driving conditions before driving at constant speed are not specified. If possible, monitor RPM PID for engine speed during
this procedure.

*1
D e ce le r a t e for a ppr ox . 1 0 s by e n gin e br a k in g on ly w h ile dr ivin g w it h e n gin e spe e d 2 ,5 0 0 r pm or m or e .
*2
Sh ift t o 5 t h ge a r u n t il r e a ch in g 4 0 k m / h { 2 5 m ph } , a n d t h e n con t in u e t o a cce le r a t e w h ile in 5 t h ge a r . I f t h e
va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.
*3
I f t h e va r ia ble va lve t im in g m on it or is n ot com ple t e d, a cce le r a t e t h e ve h icle spe e d a n d ve r ify a ga in t h a t t h e
va r ia ble va lve t im in g m on it or is com ple t e d.

cardiagn.com
Engine speed Vehicle speed
Step Time Vehicle condition
(rpm) (km/h {mph})

1 T1 More than 10 s Idle 0 {0} Idle the engine after the cooling fan has stopped

2 T2 More than 5.5 h 0 0 {0} Keep the ignition switch off

3 T3 More than 5 min Idle 0 {0} —

4 T4 5 min — V1 65—80 {41—49} 5th (MTX), D range (ATX)

5 T5 1 min — V2 79—91 {50—56} 5th (MTX), D range (ATX)

6 T6 1 min — V3 Above 89 {55} 5th (MTX), D range (ATX)

7 T7 3 min — V4 73—88 {46—54} 5th (MTX), D range (ATX)

8 T10 More than 5.5 h 0 0 {0} Keep the ignition switch off

5. Switch the ignition to off.

6. Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.

If completed, all of the OBD monitoring status items change from non-completed to completed.

If not completed, switch the ignition to off, then perform the applicable specific drive mode for any
monitoring item that was not in the detection condition.

7. Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.

If detected values are not within specification, repair has not been completed.

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2 0 1 2 - M a zda 6 - En gin e

D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZR 2 .5 ]

The purpose of this test mode is to confirm the result of OBD-II monitor diagnostic test
results. The result values stored when particular monitor is completed are displayed. If the
monitor is not completed, initial value is displayed.

OBD Test Related Scaling


Description Unit
Monitor ID ID system ID

01 80 A/F sensor lean-to-rich response time (calculated) 20 Ratio

01 81 A/F sensor rich-to-lean response time (calculated) 20 Ratio

01 82 A/F sensor lean-to-rich response time (calculated) 20 Ratio

01 83 A/F sensor rich-to-lean response time (calculated) 20 Ratio


A/F sensor,
HO2S
02 03 Low HO2S voltage for switch time calculation (constant) 0A Voltage

02 04 High HO2S voltage for switch time calculation (constant) 0A Voltage

02 05 HO2S rich-to-lean response time (calculated) 10 Time

02 80 HO2S response time out (calculated) 10 Time

21 80 A/F sensor and HO2S switching time ratio Catalyst 20 Ratio

31 83 EGR pressure variation EGR 17 Pressure

80 Over-retarded 9C deg.CA
35 OCV
81 Over-advanced 9C deg.CA

80 Phase 0 initial tank vacuum and minimum vacuum FE Pa

Phase 4 vapor generation minimum change in pressure and


81 FE Pa
3A minimum vacuum limit

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Phase 0 initial tank vacuum and gross leak maximum
82 FE Pa
vacuum limit

Phase 2 0.040” cruise leak check vacuum bleed-up and


3B 80 FE Pa
maximum vacuum limit

EVAP
81*1 EONV positive pressure test result and limits FE Pa

3C 82*1 EONV negative pressure (vacuum) test result and limits FE Pa

Raw
83*1 Normalized average of four EONV tests results and limits 03
Value

80 Blocked EVAP system line-screening test A9 Pa/s


3D
81 Blocked EVAP system line-fault confirmation test FE Pa

41 80*2 A/F sensor heater test result and limits 14 kohm


A/F sensor,
HO2S
42 80*2 HO2S heater test result and limits 14 kohm

A2 0B Cylinder No.1 average misfire counts for last 10 DC 24 Counts

A2 0C Cylinder No.1 misfire counts for last/current DC 24 Counts

A3 0B Cylinder No.2 average misfire counts for last 10 DC 24 Counts

A3 0C Cylinder No.2 misfire counts for last/current DC 24 Counts


Misfire
A4 0B Cylinder No.3 average misfire counts for last 10 DC 24 Counts

A4 0C Cylinder No.3 misfire counts for last/current DC 24 Counts

A5 0B Cylinder No.4 average misfire counts for last 10 DC 24 Counts

A5 0C Cylinder No.4 misfire counts for last/current DC 24 Counts

*1
Ca lifor n ia e m ission r e gu la t ion a pplica ble m ode l
*2

I f e qu ippe d

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2 0 1 2 - M a zda 6 - En gin e

D I AGN OSTI C M ON I TORI N G TEST RESULTS [ M ZR 2 .5 ]

The purpose of this test mode is to confirm the result of OBD-II monitor diagnostic test
results. The result values stored when particular monitor is completed are displayed. If the
monitor is not completed, initial value is displayed.

OBD Test Related Scaling


Description Unit
Monitor ID ID system ID

01 80 A/F sensor lean-to-rich response time (calculated) 20 Ratio

01 81 A/F sensor rich-to-lean response time (calculated) 20 Ratio

01 82 A/F sensor lean-to-rich response time (calculated) 20 Ratio

01 83 A/F sensor rich-to-lean response time (calculated) 20 Ratio


A/F sensor,
HO2S
02 03 Low HO2S voltage for switch time calculation (constant) 0A Voltage

02 04 High HO2S voltage for switch time calculation (constant) 0A Voltage

02 05 HO2S rich-to-lean response time (calculated) 10 Time

02 80 HO2S response time out (calculated) 10 Time

21 80 A/F sensor and HO2S switching time ratio Catalyst 20 Ratio

31 83 EGR pressure variation EGR 17 Pressure

80 Over-retarded 9C deg.CA
35 OCV
81 Over-advanced 9C deg.CA

80 Phase 0 initial tank vacuum and minimum vacuum FE Pa

Phase 4 vapor generation minimum change in pressure and


81 FE Pa
3A minimum vacuum limit

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Phase 0 initial tank vacuum and gross leak maximum
82 FE Pa
vacuum limit

Phase 2 0.040” cruise leak check vacuum bleed-up and


3B 80 FE Pa
maximum vacuum limit

EVAP
81*1 EONV positive pressure test result and limits FE Pa

3C 82*1 EONV negative pressure (vacuum) test result and limits FE Pa

Raw
83*1 Normalized average of four EONV tests results and limits 03
Value

80 Blocked EVAP system line-screening test A9 Pa/s


3D
81 Blocked EVAP system line-fault confirmation test FE Pa

41 80*2 A/F sensor heater test result and limits 14 kohm


A/F sensor,
HO2S
42 80*2 HO2S heater test result and limits 14 kohm

A2 0B Cylinder No.1 average misfire counts for last 10 DC 24 Counts

A2 0C Cylinder No.1 misfire counts for last/current DC 24 Counts

A3 0B Cylinder No.2 average misfire counts for last 10 DC 24 Counts

A3 0C Cylinder No.2 misfire counts for last/current DC 24 Counts


Misfire
A4 0B Cylinder No.3 average misfire counts for last 10 DC 24 Counts

A4 0C Cylinder No.3 misfire counts for last/current DC 24 Counts

A5 0B Cylinder No.4 average misfire counts for last 10 DC 24 Counts

A5 0C Cylinder No.4 misfire counts for last/current DC 24 Counts

*1
Ca lifor n ia e m ission r e gu la t ion a pplica ble m ode l
*2

I f e qu ippe d

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2 0 1 2 - M a zda 6 - En gin e

D TC TABLE [ M ZR 2 .5 ]

×: Applicable—: Not applicable

Generator Self
Memory
DTC No. Condition MIL warning DC Monitor item test Page
function
light type*1

(See D TC
P0011:00 CMP timing over-advanced ON OFF 2 CCM C, R × P0 0 1 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0012:00 CMP timing over-retarded ON OFF 2 CCM C, R × P0 0 1 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0016:00 *6 CKP-CMP correlation ON OFF 2 CCM C × P0 0 1 6 :0 0 [ M ZR
2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0030:00 ON OFF 2 heater, HO2S × P0 0 3 0 :0 0 [ M ZR
circuit problem R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0031:00 ON OFF 2 heater, HO2S × P0 0 3 1 :0 0 [ M ZR
circuit low input R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0032:00 ON OFF 2 heater, HO2S × P0 0 3 2 :0 0 [ M ZR
circuit high input R
heater 2 .5 ] .)

A/F sensor (See D TC


HO2S heater control circuit C, O,
P0037:00 ON OFF 2 heater, HO2S × P0 0 3 7 :0 0 [ M ZR
low input R
heater 2 .5 ] .)

A/F sensor (See D TC


HO2S heater control circuit C, O,
P0038:00 ON OFF 2 heater, HO2S × P0 0 3 8 :0 0 [ M ZR
high input R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater C, O,
P0053:00 ON OFF 2 heater, HO2S × P0 0 5 3 :0 0 [ M ZR
resistance problem R
heater 2 .5 ] .)

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A/F sensor (See D TC
HO2S heater resistance C, O,
P0054:00 ON OFF 2 heater, HO2S × P0 0 5 4 :0 0 [ M ZR
problem R
heater 2 .5 ] .)

Manifold absolute (See D TC


P0069:00 pressure/atmospheric ON OFF 2 CCM C × P0 0 6 9 :0 0 [ M ZR
pressure correlation 2 .5 ] .)

MAF sensor circuit (See D TC


P0101:00 range/performance ON OFF 2 CCM C × P0 1 0 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
MAF sensor circuit low C, O,
P0102:00 ON OFF 1 CCM × P0 1 0 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAF sensor circuit high C, O,
P0103:00 ON OFF 1 CCM × P0 1 0 3 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAP sensor circuit low C, O,
P0107:00 ON OFF 1 CCM × P0 1 0 7 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAP sensor circuit high C, O,
P0108:00 ON OFF 1 CCM × P0 1 0 8 :0 0 [ M ZR
input R
2 .5 ] .)

IAT sensor circuit (See D TC


P0111:00 range/performance ON OFF 2 CCM C × P0 1 1 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
IAT sensor circuit low C, O,
P0112:00 ON ON 1 CCM × P0 1 1 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
IAT sensor circuit high C, O,
P0113:00 ON ON 1 CCM × P0 1 1 3 :0 0 [ M ZR
input R
2 .5 ] .)

ECT sensor circuit (See D TC


Engine cooling
P0116:00 *6 range/performance ON OFF 1
system
C × P0 1 1 6 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
ECT sensor circuit low Engine cooling C, O,
P0117:00 ON OFF 1 × P0 1 1 7 :0 0 [ M ZR
input system R
2 .5 ] .)

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(See D TC
ECT sensor circuit high Engine cooling C, O,
P0118:00 ON OFF 1 × P0 1 1 8 :0 0 [ M ZR
input system R
2 .5 ] .)

(See D TC
TP sensor No.1 circuit low C, O,
P0122:00 ON OFF 1 CCM × P0 1 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
TP sensor No.1 circuit high C, O,
P0123:00 ON OFF 1 CCM × P0 1 2 3 :0 0 [ M ZR
input R
2 .5 ] .)

Insufficient coolant (See D TC


Engine cooling
P0125:00 temperature for closed ON OFF 2 C × P0 1 2 5 :0 0 [ M ZR
system
loop fuel control 2 .5 ] .)

P0126:00 *6 (See D TC
Engine cooling P0 1 2 6 :0 0 ,
Thermostat stuck open ON OFF 2 C ×
system P0 1 2 8 :0 0 [ M ZR
P0128:00 *6 2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0130:00 A/F sensor circuit problem ON OFF 2 × P0 1 3 0 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0131:00 A/F sensor circuit low input ON OFF 2 × P0 1 3 1 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor circuit high A/F sensor, C, O,
P0132:00 ON OFF 2 × P0 1 3 2 :0 0 [ M ZR
input HO2S R
2 .5 ] .)

(See D TC
A/F sensor circuit slow A/F sensor,
P0133:00 *6 response ON OFF 2
HO2S
C × P0 1 3 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
A/F sensor circuit no A/F sensor,
P0134:00 ON OFF 2 C, R × P0 1 3 4 :0 0 [ M ZR
activity detected HO2S
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0137:00 HO2S circuit low input ON OFF 2 × P0 1 3 7 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0138:00 HO2S circuit high input ON OFF 2 × P0 1 3 8 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
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HO2S circuit slow A/F sensor,
P0139:00 *6 response ON OFF 2 C × P0 1 3 9 :0 0 [ M ZR
HO2S
2 .5 ] .)

(See D TC
HO2S circuit no activity A/F sensor,
P0140:00 ON OFF 2 C, R × P0 1 4 0 :0 0 [ M ZR
detected HO2S
2 .5 ] .)

(See D TC
P0171:00 Fuel trim system too lean ON OFF 2 Fuel system C, R × P0 1 7 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0172:00 Fuel trim system too rich ON OFF 2 Fuel system C, R × P0 1 7 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
TP sensor No.2 circuit low C, O,
P0222:00 ON OFF 1 CCM × P0 2 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
TP sensor No.2 circuit high C, O,
P0223:00 ON OFF 1 CCM × P0 2 2 3 :0 0 [ M ZR
input R
2 .5 ] .)

1 (See D TC
P0300:00 Random misfire detected Flash/ON OFF or Misfire C, R × P0 3 0 0 :0 0 [ M ZR
2 2 .5 ] .)

Cylinder No.1 misfire


P0301:00
detected

Cylinder No.2 misfire (See D TC


P0302:00 P0 3 0 1 :0 0 ,
detected 1
P0 3 0 2 :0 0 ,
Flash/ON OFF or Misfire C, R ×
P0 3 0 3 :0 0 ,
Cylinder No.3 misfire 2
P0303:00 P0 3 0 4 :0 0 [ M ZR
detected 2 .5 ] .)

Cylinder No.4 misfire


P0304:00
detected

(See D TC
C, O,
P0327:00 KS circuit low input ON OFF 1 CCM × P0 3 2 7 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P0328:00 KS circuit high input ON OFF 1 CCM × P0 3 2 8 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
P0335:00 CKP sensor circuit problem ON OFF 1 CCM C, R × P0 3 3 5 :0 0 [ M ZR

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2 .5 ] .)

(See D TC
P0340:00 CMP sensor circuit problem ON OFF 1 CCM C, R × P0 3 4 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
EGR flow insufficient
P0401:00 *6 detected ON OFF 2 EGR system C, R × P0 4 0 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
EGR control circuit C, O,
P0403:00 ON OFF 2 CCM × P0 4 0 3 :0 0 [ M ZR
problem R
2 .5 ] .)

(See D TC
Warm up catalyst system
P0421:00 *6 efficiency below threshold ON OFF 2 Catalyst C × P0 4 2 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0 4 4 2 :0 0 ,
EVAP system leak detected
P0442:00 *6 (small leak) ON OFF 2 EVAP system C × P0 4 5 5 :0 0 ,
P0 4 5 6 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Purge solenoid valve C, O,
P0443:00 *6 circuit problem
ON OFF 2 CCM
R
× P0 4 4 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
CV solenoid valve control
P0446:00 *6 circuit ON OFF 2 CCM C × P0 4 4 6 :0 0 [ M ZR
2 .5 ] .)

Fuel tank pressure sensor (See D TC


P0451:00 *6 range/performance ON OFF 2 CCM C × P0 4 5 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
Fuel tank pressure sensor C, O,
P0452:00 *6 low input
ON OFF 2 CCM
R
× P0 4 5 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel tank pressure sensor C, O,
P0453:00 *6 high input ON OFF 2 CCM
R
× P0 4 5 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel tank pressure sensor
P0454:00 *6 intermittent ON OFF 2 CCM C, R × P0 4 5 4 :0 0 [ M ZR
2 .5 ] .)

EVAP system leak detected


P0455:00 *6 ON OFF 2 EVAP system C × (See D TC
(gross leak/no flow)
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P0 4 4 2 :0 0 ,
P0 4 5 5 :0 0 ,
1 P0 4 5 6 :0 0 [ M ZR
EVAP system leak detected
P0456:00 *7 (very small leak) ON OFF or EVAP system C × 2 .5 ] .)
2

(See D TC
EVAP system leak detected
P0457:00 *6 (fuel cap loose/off) ON *4 OFF 2 EVAP system C × P0 4 5 7 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuellevel sensor circuit
P0460:00 *6 malfunction
ON OFF 2 CCM C, R × P0 4 6 0 :0 0 [ M ZR
2 .5 ] .)

Fuel gauge sender unit (See D TC


P0461:00 *6 circuit range/performance ON OFF 2 CCM C × P0 4 6 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
Fuel gauge sender unit C, O,
P0462:00 *6 circuit low input ON OFF 2 CCM
R
× P0 4 6 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel gauge sender unit C, O,
P0463:00 *6 circuit high input
ON OFF 2 CCM
R
× P0 4 6 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Cooling fan control circuit C, O,
P0480:00 OFF OFF 1 Other × P0 4 8 0 :0 0 [ M ZR
problem R
2 .5 ] .)

(See D TC
P0500:00 VSS circuit problem ON OFF 2 CCM C × P0 5 0 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0505:00 *5 IAC system problem OFF OFF — Other R — P0 5 0 5 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Idle air control system
P0506:00 ON OFF 2 CCM C × P0 5 0 6 :0 0 [ M ZR
RPM lower than expected
2 .5 ] .)

(See D TC
Idle air control system
P0507:00 ON OFF 2 CCM C × P0 5 0 7 :0 0 [ M ZR
RPM higher than expected
2 .5 ] .)

Cold start
Cold start idle air control emission (See D TC
*6
P050A:00 system performance ON OFF 2 reduction C, R × P0 5 0 A:0 0 [ M ZR
problem strategy 2 .5 ] .)
monitoring
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Cold start
emission (See D TC
Cold start ignition timing
P050B:00*6 performance problem ON OFF 2 reduction C, R × P0 5 0 B:0 0 [ M ZR
strategy 2 .5 ] .)
monitoring

(See D TC
P0550:00 PSP switch circuit problem ON OFF 2 CCM C × P0 5 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Brake switch circuit
P0571:00 OFF OFF 1 Other C × P0 5 7 1 :0 0 [ M ZR
problem
2 .5 ] .)

Cruise control multi-


(See D TC
function input circuit
P0579:00 OFF OFF 1 Other C × P0 5 7 9 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

Cruise control multi- (See D TC


P0581:00 function input circuit high OFF OFF 1 Other C × P0 5 8 1 :0 0 [ M ZR
input 2 .5 ] .)

(See D TC
C, O,
P0600:00 Serial communication link ON OFF 1 CCM × P0 6 0 0 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
PCM memory check sum C, O,
P0601:00 ON OFF 1 CCM × P0 6 0 1 :0 0 [ M ZR
error R
2 .5 ] .)

(See D TC
C, O,
P0602:00 PCM programming error ON OFF 1 CCM × P0 6 0 2 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
PCM random access C, O,
P0604:00 ON OFF 1 CCM × P0 6 0 4 :0 0 [ M ZR
memory error R
2 .5 ] .)

(See D TC
C, O,
P0606:00 PCM processor error ON OFF 1 CCM × P0 6 0 6 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P0607:00 PCM performance problem OFF OFF 1 Other × P0 6 0 7 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,

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C, O,
P060A:00 monitoring processor ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

Internal control module (See D TC


C, O,
P060B:00 A/D processing ON OFF 1 CCM × P0 6 0 B:0 0 [ M ZR
R
performance problem 2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,
C, O,
P060C:00 main processor ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

(See D TC
PCM vehicle configuration C, O,
P0610:00 ON OFF 1 CCM × P0 6 1 0 :0 0 [ M ZR
error R
2 .5 ] .)

Internal control module (See D TC


C, O,
P061B:00 torque calculation ON OFF 1 CCM × P0 6 1 B:0 0 [ M ZR
R
performance problem 2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,
C, O,
P061D:00 engine air mass ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

Internal control module


(See D TC
throttle valve actuator C, O,
P061F:00 OFF OFF 1 Other × P0 6 1 F:0 0 [ M ZR
controller performance R
2 .5 ] .)
problem

Throttle valve actuator


(See D TC
control circuit
P0638:00 ON OFF 1 CCM C × P0 6 3 8 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

Internal control module (See D TC


A/F sensor,
P064D:00 A/F sensor processor ON OFF 1 C, R × P0 6 4 D :0 0 [ M ZR
HO2S
performance problem 2 .5 ] .)

(See D TC
Variable intake air solenoid C, O,
P0661:00 OFF OFF 1 Other × P0 6 6 1 :0 0 [ M ZR
valve circuit low input R
2 .5 ] .)

(See D TC
Variable intake air solenoid C, O,
P0662:00 OFF OFF 1 Other × P0 6 6 2 :0 0 [ M ZR
valve circuit high input R
2 .5 ] .)

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(See D TC
Main relay control circuit
P0685:00 *6 open ON OFF 2 CCM C × P0 6 8 5 :0 0 [ M ZR
2 .5 ] .)

Internal control module (See D TC


P06B8:00*6 non-volatile random ON OFF 1 CCM C, O × P0 6 B8 :0 0 [ M ZR
access memory error 2 .5 ] .)

(See D TC
Brake switch input circuit
P0703:00 ON OFF 2 CCM C × P0 7 0 3 :0 0 [ M ZR
problem
2 .5 ] .)

(See D TC
CPP switch input circuit
P0704:00 *3 problem ON OFF 2 CCM C × P0 7 0 4 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Neutralswitch input circuit
P0850:00 *3 problem
ON OFF 2 CCM C × P0 8 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Immobilizer system
P1260:00 OFF OFF — Other C, O — P1 2 6 0 :0 0 [ M ZR
problem
2 .5 ] .)

(See D TC
EVAP system purge vapor
P144A:00*6 line restricted/blocked
ON OFF 2 EVAP system C × P1 4 4 A:0 0 [ M ZR
2 .5 ] .)

(See D TC
Unable to bleed up fuel
P1450:00 *6 tank vacuum ON OFF 2 EVAP system C × P1 4 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Control module software C, O,
P1674:00 ON OFF 1 CCM × P1 6 7 4 :0 0 [ M ZR
corrupted R
2 .5 ] .)

(See D TC
Variable tumble shutter
P2004:00 *6 valve stuck open
ON OFF 2 CCM C, R × P2 0 0 4 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Variable tumble shutter
P2006:00 *6 valve stuck closed ON OFF 2 CCM C, R × P2 0 0 6 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Variable tumble solenoid C, O,
P2009:00 ON OFF 2 CCM × P2 0 0 9 :0 0 [ M ZR
valve circuit low input R
2 .5 ] .)

(See D TC
Variable tumble solenoid C, O,
P2010:00 ON OFF 2 CCM × P2 0 1 0 :0 0 [ M ZR

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valve circuit high input R
2 .5 ] .)

Variable tumble shutter (See D TC


C, O,
P2016:00 *6 valve position sensor ON OFF 1 CCM
R
× P2 0 1 6 :0 0 [ M ZR
circuit low input 2 .5 ] .)

Variable tumble shutter (See D TC


C, O,
P2017:00 *6 valve position sensor ON OFF 1 CCM
R
× P2 0 1 7 :0 0 [ M ZR
circuit high input 2 .5 ] .)

(See D TC
C, O,
P2088:00 OCV circuit low input ON OFF 1 CCM × P2 0 8 8 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P2089:00 OCV circuit high input ON OFF 1 CCM × P2 0 8 9 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
Target A/F feedback
P2096:00 ON OFF 2 Fuel system C × P2 0 9 6 :0 0 [ M ZR
system too lean
2 .5 ] .)

(See D TC
Target A/F feedback
P2097:00 ON OFF 2 Fuel system C × P2 0 9 7 :0 0 [ M ZR
system too rich
2 .5 ] .)

(See D TC
Throttle valve actuator C, O,
P2100:00 ON OFF 1 CCM × P2 1 0 0 :0 0 [ M ZR
circuit open R
2 .5 ] .)

Throttle valve actuator (See D TC


P2101:00 circuit range/performance ON OFF 1 CCM C, R × P2 1 0 1 :0 0 [ M ZR
problem 2 .5 ] .)

Throttle valve actuator (See D TC


P2105:00 control system-forced ON OFF 1 CCM C, R × P2 1 0 5 :0 0 [ M ZR
engine shutdown 2 .5 ] .)

Throttle valve actuator (See D TC


P2107:00 control module processor ON OFF 1 CCM C, R × P2 1 0 7 :0 0 [ M ZR
error 2 .5 ] .)

Throttle valve actuator (See D TC


P2108:00 control module ON OFF 1 CCM C, R × P2 1 0 8 :0 0 [ M ZR
performance error 2 .5 ] .)

Throttle valve actuator (See D TC


P2110:00 control system-forced ON OFF 1 CCM C, R × P2 1 1 0 :0 0 [ M ZR
limited RPM 2 .5 ] )

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Throttle valve actuator
(See D TC
control throttle body
P2119:00 ON OFF 1 CCM C, R × P2 1 1 9 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

(See D TC
APP sensor No.1 circuit low C, O,
P2122:00 ON OFF 1 CCM × P2 1 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
APP sensor No.1 circuit C, O,
P2123:00 ON OFF 1 CCM × P2 1 2 3 :0 0 [ M ZR
high input R
2 .5 ] .)

(See D TC
APP sensor No.2 circuit low C, O,
P2127:00 ON OFF 1 CCM × P2 1 2 7 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
APP sensor No.2 circuit C, O,
P2128:00 ON OFF 1 CCM × P2 1 2 8 :0 0 [ M ZR
high input R
2 .5 ] .)

TP sensor No.1/No.2 (See D TC


C, O,
P2135:00 voltage correlation ON OFF 1 CCM × P2 1 3 5 :0 0 [ M ZR
R
problem 2 .5 ] .)

APP sensor No.1/No.2 (See D TC


C, O,
P2138:00 voltage correlation ON OFF 1 CCM × P2 1 3 8 :0 0 [ M ZR
R
problem 2 .5 ] .)

(See D TC
BARO sensor circuit low C, O,
P2228:00 ON OFF 1 CCM × P2 2 2 8 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
BARO sensor circuit high C, O,
P2229:00 ON OFF 1 CCM × P2 2 2 9 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
A/F sensor positive current A/F sensor, C, O,
P2237:00 ON OFF 2 × P2 2 3 7 :0 0 [ M ZR
control circuit open HO2S R
2 .5 ] .)

(See D TC
A/F sensor reference A/F sensor, C, O,
P2243:00 ON OFF 2 × P2 2 4 3 :0 0 [ M ZR
voltage circuit open HO2S R
2 .5 ] .)

(See D TC
A/F sensor negative A/F sensor, C, O,
P2251:00 ON OFF 2 × P2 2 5 1 :0 0 [ M ZR
current control circuit open HO2S R
2 .5 ] .)

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(See D TC
Accelerator pedal: spring
P2299:00 OFF OFF 1 Other C, R × P2 2 9 9 :0 0 [ M ZR
back malfunction
2 .5 ] .)

(See D TC
Charging system voltage
P2502:00 OFF ON 1 Other C, R × P2 5 0 2 :0 0 [ M ZR
problem
2 .5 ] .)

(See D TC
Charging system voltage
P2503:00 OFF ON 1 Other C, R × P2 5 0 3 :0 0 [ M ZR
low
2 .5 ] .)

(See D TC
Charging system voltage
P2504:00 OFF ON 1 Other C, R × P2 5 0 4 :0 0 [ M ZR
high
2 .5 ] .)

(See D TC
C, O,
P2507:00 PCM battery voltage low ON OFF 1 CCM × P2 5 0 7 :0 0 [ M ZR
R
2 .5 ] .)

EVAP system monitoring (See D TC


C, O,
P260F:00 *6 processor performance ON OFF 2 CCM
R
× P2 6 0 F:0 0 [ M ZR
problem 2 .5 ] .)

PCM internal engine off (See D TC


P2610:00 *6 timer performance ON OFF 2 CCM C × P2 6 1 0 :0 0 [ M ZR
problem 2 .5 ] .)

CAN system C, O,
U0073:00 OFF OFF 1 Other ×
communication error R

Communication error to C, O,
U0101:00 *2 ON OFF 1 Other ×
TCM R

Communication error to C, O,
U0121:00 ON OFF 1 Other × (See FOREW ORD
DSC HU/CM R
[ M ULTI PLEX
COM M UN I CATI ON
Communication error to C, O, SYSTEM ] .)
U0140:00 OFF OFF 1 Other ×
BCM R

Communication error to C, O,
U0151:00 OFF OFF 1 Other ×
SAS control module R

Communication error to ON, C, O,


U0155:00 OFF 1 Other ×
instrument cluster OFF *8 R

(See D TC
U3000:41 PCM processor error OFF OFF — Other C, O — U3 0 0 0 :4 1 [ M ZR
2 .5 ] .)

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*1

C: CM D TC se lf t e st , O: KOEO se lf t e st , R: KOER se lf t e st
*2

ATX
*3

M TX
*4

Th e fu e l ca p w a r n in g ligh t illu m in a t e s
*5

KOER se lf t e st on ly
*6

I f e qu ippe d
*7

Ca lifor n ia e m ission r e gu la t ion a pplica ble m ode l


*8

Ar a b Gu lf Coope r a t ion Cou n cil

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Ba ck t o Top
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2 0 1 2 - M a zda 6 - En gin e

D TC TABLE [ M ZR 2 .5 ]

×: Applicable—: Not applicable

Generator Self
Memory
DTC No. Condition MIL warning DC Monitor item test Page
function
light type*1

(See D TC
P0011:00 CMP timing over-advanced ON OFF 2 CCM C, R × P0 0 1 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0012:00 CMP timing over-retarded ON OFF 2 CCM C, R × P0 0 1 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0016:00 *6 CKP-CMP correlation ON OFF 2 CCM C × P0 0 1 6 :0 0 [ M ZR
2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0030:00 ON OFF 2 heater, HO2S × P0 0 3 0 :0 0 [ M ZR
circuit problem R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0031:00 ON OFF 2 heater, HO2S × P0 0 3 1 :0 0 [ M ZR
circuit low input R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater control C, O,
P0032:00 ON OFF 2 heater, HO2S × P0 0 3 2 :0 0 [ M ZR
circuit high input R
heater 2 .5 ] .)

A/F sensor (See D TC


HO2S heater control circuit C, O,
P0037:00 ON OFF 2 heater, HO2S × P0 0 3 7 :0 0 [ M ZR
low input R
heater 2 .5 ] .)

A/F sensor (See D TC


HO2S heater control circuit C, O,
P0038:00 ON OFF 2 heater, HO2S × P0 0 3 8 :0 0 [ M ZR
high input R
heater 2 .5 ] .)

A/F sensor (See D TC


A/F sensor heater C, O,
P0053:00 ON OFF 2 heater, HO2S × P0 0 5 3 :0 0 [ M ZR
resistance problem R
heater 2 .5 ] .)

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A/F sensor (See D TC
HO2S heater resistance C, O,
P0054:00 ON OFF 2 heater, HO2S × P0 0 5 4 :0 0 [ M ZR
problem R
heater 2 .5 ] .)

Manifold absolute (See D TC


P0069:00 pressure/atmospheric ON OFF 2 CCM C × P0 0 6 9 :0 0 [ M ZR
pressure correlation 2 .5 ] .)

MAF sensor circuit (See D TC


P0101:00 range/performance ON OFF 2 CCM C × P0 1 0 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
MAF sensor circuit low C, O,
P0102:00 ON OFF 1 CCM × P0 1 0 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAF sensor circuit high C, O,
P0103:00 ON OFF 1 CCM × P0 1 0 3 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAP sensor circuit low C, O,
P0107:00 ON OFF 1 CCM × P0 1 0 7 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
MAP sensor circuit high C, O,
P0108:00 ON OFF 1 CCM × P0 1 0 8 :0 0 [ M ZR
input R
2 .5 ] .)

IAT sensor circuit (See D TC


P0111:00 range/performance ON OFF 2 CCM C × P0 1 1 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
IAT sensor circuit low C, O,
P0112:00 ON ON 1 CCM × P0 1 1 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
IAT sensor circuit high C, O,
P0113:00 ON ON 1 CCM × P0 1 1 3 :0 0 [ M ZR
input R
2 .5 ] .)

ECT sensor circuit (See D TC


Engine cooling
P0116:00 *6 range/performance ON OFF 1
system
C × P0 1 1 6 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
ECT sensor circuit low Engine cooling C, O,
P0117:00 ON OFF 1 × P0 1 1 7 :0 0 [ M ZR
input system R
2 .5 ] .)

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(See D TC
ECT sensor circuit high Engine cooling C, O,
P0118:00 ON OFF 1 × P0 1 1 8 :0 0 [ M ZR
input system R
2 .5 ] .)

(See D TC
TP sensor No.1 circuit low C, O,
P0122:00 ON OFF 1 CCM × P0 1 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
TP sensor No.1 circuit high C, O,
P0123:00 ON OFF 1 CCM × P0 1 2 3 :0 0 [ M ZR
input R
2 .5 ] .)

Insufficient coolant (See D TC


Engine cooling
P0125:00 temperature for closed ON OFF 2 C × P0 1 2 5 :0 0 [ M ZR
system
loop fuel control 2 .5 ] .)

P0126:00 *6 (See D TC
Engine cooling P0 1 2 6 :0 0 ,
Thermostat stuck open ON OFF 2 C ×
system P0 1 2 8 :0 0 [ M ZR
P0128:00 *6 2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0130:00 A/F sensor circuit problem ON OFF 2 × P0 1 3 0 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0131:00 A/F sensor circuit low input ON OFF 2 × P0 1 3 1 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor circuit high A/F sensor, C, O,
P0132:00 ON OFF 2 × P0 1 3 2 :0 0 [ M ZR
input HO2S R
2 .5 ] .)

(See D TC
A/F sensor circuit slow A/F sensor,
P0133:00 *6 response ON OFF 2
HO2S
C × P0 1 3 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
A/F sensor circuit no A/F sensor,
P0134:00 ON OFF 2 C, R × P0 1 3 4 :0 0 [ M ZR
activity detected HO2S
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0137:00 HO2S circuit low input ON OFF 2 × P0 1 3 7 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
A/F sensor, C, O,
P0138:00 HO2S circuit high input ON OFF 2 × P0 1 3 8 :0 0 [ M ZR
HO2S R
2 .5 ] .)

(See D TC
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HO2S circuit slow A/F sensor,
P0139:00 *6 response ON OFF 2 C × P0 1 3 9 :0 0 [ M ZR
HO2S
2 .5 ] .)

(See D TC
HO2S circuit no activity A/F sensor,
P0140:00 ON OFF 2 C, R × P0 1 4 0 :0 0 [ M ZR
detected HO2S
2 .5 ] .)

(See D TC
P0171:00 Fuel trim system too lean ON OFF 2 Fuel system C, R × P0 1 7 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0172:00 Fuel trim system too rich ON OFF 2 Fuel system C, R × P0 1 7 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
TP sensor No.2 circuit low C, O,
P0222:00 ON OFF 1 CCM × P0 2 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
TP sensor No.2 circuit high C, O,
P0223:00 ON OFF 1 CCM × P0 2 2 3 :0 0 [ M ZR
input R
2 .5 ] .)

1 (See D TC
P0300:00 Random misfire detected Flash/ON OFF or Misfire C, R × P0 3 0 0 :0 0 [ M ZR
2 2 .5 ] .)

Cylinder No.1 misfire


P0301:00
detected

Cylinder No.2 misfire (See D TC


P0302:00 P0 3 0 1 :0 0 ,
detected 1
P0 3 0 2 :0 0 ,
Flash/ON OFF or Misfire C, R ×
P0 3 0 3 :0 0 ,
Cylinder No.3 misfire 2
P0303:00 P0 3 0 4 :0 0 [ M ZR
detected 2 .5 ] .)

Cylinder No.4 misfire


P0304:00
detected

(See D TC
C, O,
P0327:00 KS circuit low input ON OFF 1 CCM × P0 3 2 7 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P0328:00 KS circuit high input ON OFF 1 CCM × P0 3 2 8 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
P0335:00 CKP sensor circuit problem ON OFF 1 CCM C, R × P0 3 3 5 :0 0 [ M ZR

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2 .5 ] .)

(See D TC
P0340:00 CMP sensor circuit problem ON OFF 1 CCM C, R × P0 3 4 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
EGR flow insufficient
P0401:00 *6 detected ON OFF 2 EGR system C, R × P0 4 0 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
EGR control circuit C, O,
P0403:00 ON OFF 2 CCM × P0 4 0 3 :0 0 [ M ZR
problem R
2 .5 ] .)

(See D TC
Warm up catalyst system
P0421:00 *6 efficiency below threshold ON OFF 2 Catalyst C × P0 4 2 1 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0 4 4 2 :0 0 ,
EVAP system leak detected
P0442:00 *6 (small leak) ON OFF 2 EVAP system C × P0 4 5 5 :0 0 ,
P0 4 5 6 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Purge solenoid valve C, O,
P0443:00 *6 circuit problem
ON OFF 2 CCM
R
× P0 4 4 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
CV solenoid valve control
P0446:00 *6 circuit ON OFF 2 CCM C × P0 4 4 6 :0 0 [ M ZR
2 .5 ] .)

Fuel tank pressure sensor (See D TC


P0451:00 *6 range/performance ON OFF 2 CCM C × P0 4 5 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
Fuel tank pressure sensor C, O,
P0452:00 *6 low input
ON OFF 2 CCM
R
× P0 4 5 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel tank pressure sensor C, O,
P0453:00 *6 high input ON OFF 2 CCM
R
× P0 4 5 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel tank pressure sensor
P0454:00 *6 intermittent ON OFF 2 CCM C, R × P0 4 5 4 :0 0 [ M ZR
2 .5 ] .)

EVAP system leak detected


P0455:00 *6 ON OFF 2 EVAP system C × (See D TC
(gross leak/no flow)
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P0 4 4 2 :0 0 ,
P0 4 5 5 :0 0 ,
1 P0 4 5 6 :0 0 [ M ZR
EVAP system leak detected
P0456:00 *7 (very small leak) ON OFF or EVAP system C × 2 .5 ] .)
2

(See D TC
EVAP system leak detected
P0457:00 *6 (fuel cap loose/off) ON *4 OFF 2 EVAP system C × P0 4 5 7 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuellevel sensor circuit
P0460:00 *6 malfunction
ON OFF 2 CCM C, R × P0 4 6 0 :0 0 [ M ZR
2 .5 ] .)

Fuel gauge sender unit (See D TC


P0461:00 *6 circuit range/performance ON OFF 2 CCM C × P0 4 6 1 :0 0 [ M ZR
problem 2 .5 ] .)

(See D TC
Fuel gauge sender unit C, O,
P0462:00 *6 circuit low input ON OFF 2 CCM
R
× P0 4 6 2 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Fuel gauge sender unit C, O,
P0463:00 *6 circuit high input
ON OFF 2 CCM
R
× P0 4 6 3 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Cooling fan control circuit C, O,
P0480:00 OFF OFF 1 Other × P0 4 8 0 :0 0 [ M ZR
problem R
2 .5 ] .)

(See D TC
P0500:00 VSS circuit problem ON OFF 2 CCM C × P0 5 0 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
P0505:00 *5 IAC system problem OFF OFF — Other R — P0 5 0 5 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Idle air control system
P0506:00 ON OFF 2 CCM C × P0 5 0 6 :0 0 [ M ZR
RPM lower than expected
2 .5 ] .)

(See D TC
Idle air control system
P0507:00 ON OFF 2 CCM C × P0 5 0 7 :0 0 [ M ZR
RPM higher than expected
2 .5 ] .)

Cold start
Cold start idle air control emission (See D TC
*6
P050A:00 system performance ON OFF 2 reduction C, R × P0 5 0 A:0 0 [ M ZR
problem strategy 2 .5 ] .)
monitoring
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Cold start
emission (See D TC
Cold start ignition timing
P050B:00*6 performance problem ON OFF 2 reduction C, R × P0 5 0 B:0 0 [ M ZR
strategy 2 .5 ] .)
monitoring

(See D TC
P0550:00 PSP switch circuit problem ON OFF 2 CCM C × P0 5 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Brake switch circuit
P0571:00 OFF OFF 1 Other C × P0 5 7 1 :0 0 [ M ZR
problem
2 .5 ] .)

Cruise control multi-


(See D TC
function input circuit
P0579:00 OFF OFF 1 Other C × P0 5 7 9 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

Cruise control multi- (See D TC


P0581:00 function input circuit high OFF OFF 1 Other C × P0 5 8 1 :0 0 [ M ZR
input 2 .5 ] .)

(See D TC
C, O,
P0600:00 Serial communication link ON OFF 1 CCM × P0 6 0 0 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
PCM memory check sum C, O,
P0601:00 ON OFF 1 CCM × P0 6 0 1 :0 0 [ M ZR
error R
2 .5 ] .)

(See D TC
C, O,
P0602:00 PCM programming error ON OFF 1 CCM × P0 6 0 2 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
PCM random access C, O,
P0604:00 ON OFF 1 CCM × P0 6 0 4 :0 0 [ M ZR
memory error R
2 .5 ] .)

(See D TC
C, O,
P0606:00 PCM processor error ON OFF 1 CCM × P0 6 0 6 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P0607:00 PCM performance problem OFF OFF 1 Other × P0 6 0 7 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,

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C, O,
P060A:00 monitoring processor ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

Internal control module (See D TC


C, O,
P060B:00 A/D processing ON OFF 1 CCM × P0 6 0 B:0 0 [ M ZR
R
performance problem 2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,
C, O,
P060C:00 main processor ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

(See D TC
PCM vehicle configuration C, O,
P0610:00 ON OFF 1 CCM × P0 6 1 0 :0 0 [ M ZR
error R
2 .5 ] .)

Internal control module (See D TC


C, O,
P061B:00 torque calculation ON OFF 1 CCM × P0 6 1 B:0 0 [ M ZR
R
performance problem 2 .5 ] .)

(See D TC
Internal control module P0 6 0 A:0 0 ,
C, O,
P061D:00 engine air mass ON OFF 1 CCM × P0 6 0 C:0 0 ,
R
performance problem P0 6 1 D :0 0 [ M ZR
2 .5 ] .)

Internal control module


(See D TC
throttle valve actuator C, O,
P061F:00 OFF OFF 1 Other × P0 6 1 F:0 0 [ M ZR
controller performance R
2 .5 ] .)
problem

Throttle valve actuator


(See D TC
control circuit
P0638:00 ON OFF 1 CCM C × P0 6 3 8 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

Internal control module (See D TC


A/F sensor,
P064D:00 A/F sensor processor ON OFF 1 C, R × P0 6 4 D :0 0 [ M ZR
HO2S
performance problem 2 .5 ] .)

(See D TC
Variable intake air solenoid C, O,
P0661:00 OFF OFF 1 Other × P0 6 6 1 :0 0 [ M ZR
valve circuit low input R
2 .5 ] .)

(See D TC
Variable intake air solenoid C, O,
P0662:00 OFF OFF 1 Other × P0 6 6 2 :0 0 [ M ZR
valve circuit high input R
2 .5 ] .)

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(See D TC
Main relay control circuit
P0685:00 *6 open ON OFF 2 CCM C × P0 6 8 5 :0 0 [ M ZR
2 .5 ] .)

Internal control module (See D TC


P06B8:00*6 non-volatile random ON OFF 1 CCM C, O × P0 6 B8 :0 0 [ M ZR
access memory error 2 .5 ] .)

(See D TC
Brake switch input circuit
P0703:00 ON OFF 2 CCM C × P0 7 0 3 :0 0 [ M ZR
problem
2 .5 ] .)

(See D TC
CPP switch input circuit
P0704:00 *3 problem ON OFF 2 CCM C × P0 7 0 4 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Neutralswitch input circuit
P0850:00 *3 problem
ON OFF 2 CCM C × P0 8 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Immobilizer system
P1260:00 OFF OFF — Other C, O — P1 2 6 0 :0 0 [ M ZR
problem
2 .5 ] .)

(See D TC
EVAP system purge vapor
P144A:00*6 line restricted/blocked
ON OFF 2 EVAP system C × P1 4 4 A:0 0 [ M ZR
2 .5 ] .)

(See D TC
Unable to bleed up fuel
P1450:00 *6 tank vacuum ON OFF 2 EVAP system C × P1 4 5 0 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Control module software C, O,
P1674:00 ON OFF 1 CCM × P1 6 7 4 :0 0 [ M ZR
corrupted R
2 .5 ] .)

(See D TC
Variable tumble shutter
P2004:00 *6 valve stuck open
ON OFF 2 CCM C, R × P2 0 0 4 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Variable tumble shutter
P2006:00 *6 valve stuck closed ON OFF 2 CCM C, R × P2 0 0 6 :0 0 [ M ZR
2 .5 ] .)

(See D TC
Variable tumble solenoid C, O,
P2009:00 ON OFF 2 CCM × P2 0 0 9 :0 0 [ M ZR
valve circuit low input R
2 .5 ] .)

(See D TC
Variable tumble solenoid C, O,
P2010:00 ON OFF 2 CCM × P2 0 1 0 :0 0 [ M ZR

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valve circuit high input R
2 .5 ] .)

Variable tumble shutter (See D TC


C, O,
P2016:00 *6 valve position sensor ON OFF 1 CCM
R
× P2 0 1 6 :0 0 [ M ZR
circuit low input 2 .5 ] .)

Variable tumble shutter (See D TC


C, O,
P2017:00 *6 valve position sensor ON OFF 1 CCM
R
× P2 0 1 7 :0 0 [ M ZR
circuit high input 2 .5 ] .)

(See D TC
C, O,
P2088:00 OCV circuit low input ON OFF 1 CCM × P2 0 8 8 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
C, O,
P2089:00 OCV circuit high input ON OFF 1 CCM × P2 0 8 9 :0 0 [ M ZR
R
2 .5 ] .)

(See D TC
Target A/F feedback
P2096:00 ON OFF 2 Fuel system C × P2 0 9 6 :0 0 [ M ZR
system too lean
2 .5 ] .)

(See D TC
Target A/F feedback
P2097:00 ON OFF 2 Fuel system C × P2 0 9 7 :0 0 [ M ZR
system too rich
2 .5 ] .)

(See D TC
Throttle valve actuator C, O,
P2100:00 ON OFF 1 CCM × P2 1 0 0 :0 0 [ M ZR
circuit open R
2 .5 ] .)

Throttle valve actuator (See D TC


P2101:00 circuit range/performance ON OFF 1 CCM C, R × P2 1 0 1 :0 0 [ M ZR
problem 2 .5 ] .)

Throttle valve actuator (See D TC


P2105:00 control system-forced ON OFF 1 CCM C, R × P2 1 0 5 :0 0 [ M ZR
engine shutdown 2 .5 ] .)

Throttle valve actuator (See D TC


P2107:00 control module processor ON OFF 1 CCM C, R × P2 1 0 7 :0 0 [ M ZR
error 2 .5 ] .)

Throttle valve actuator (See D TC


P2108:00 control module ON OFF 1 CCM C, R × P2 1 0 8 :0 0 [ M ZR
performance error 2 .5 ] .)

Throttle valve actuator (See D TC


P2110:00 control system-forced ON OFF 1 CCM C, R × P2 1 1 0 :0 0 [ M ZR
limited RPM 2 .5 ] )

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Throttle valve actuator
(See D TC
control throttle body
P2119:00 ON OFF 1 CCM C, R × P2 1 1 9 :0 0 [ M ZR
range/performance
2 .5 ] .)
problem

(See D TC
APP sensor No.1 circuit low C, O,
P2122:00 ON OFF 1 CCM × P2 1 2 2 :0 0 [ M ZR
input R
2 .5 ] .)

(See D TC
APP sensor No.1 circuit C, O,
P2123:00 ON OFF 1 CCM × P2 1 2 3 :0 0 [ M ZR
high input R
2 .5 ] .)

(See D TC
APP sensor No.2 circuit low C, O,
P2127:00 ON OFF 1 CCM × P2 1 2 7 :0 0 [ M ZR
input R
2 .5 ] .)

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