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Fiber Optics - Copper & Fiber Cable Testing
Fiber Optics - Copper & Fiber Cable Testing
Verification tools
Verification tools are often used by network technicians and contractors as a first
line of defense for cable troubleshooting. Verification test tools allow you to see if
each wire pair in the cable is properly connected.
Verification test tools perform basic continuity functions (for example, a wiremap
test, toning). These verification test tools sometimes include additional features
such as a Time Domain Reflectometer (TDR) for determining length to the end of
a cable or to a trouble spot (open connection or break) or short circuit. They may
also detect if a switch is connected to the cable under test or check coaxial
connections.
Verification tools are ubiquitous, simple-to-use low-cost tools that should be the
first test for new cabling installations.
Qualification tools
Qualification tools are more sophisticated tools that network technicians use to
troubleshoot and qualify cabling bandwidth. Qualification test tools give you the
information you need to decide if existing cabling will support your technology
requirements like 100BASE-TX, VoIP, Gigabit Ethernet, etc.
For example, let’s assume you have two cables of unknown capability. Both
cable A and cable B pass the verification wiremap test. However, a qualification
test may show that cable A is only capable of supporting 10BASE-T, while cable
B is able to support 1 Gbps Ethernet. Qualification tools are much more powerful
than Verification tools, and are designed to give even the most novice technician
vision to see the data rates that an existing cabling link can support and quickly
isolate cabling problems from network problems. This means network techs can
close trouble tickets faster and reduce on-call time. However, qualification tools
do not perform certification required by cable manufacturers.
A unique feature of many qualification test tools is the ability to diagnose
common cabling problems that may limit the cabling bandwidth. An example of
information provided by the qualification tester is the distance to an impedance
mismatch where two cables are joined. Now the user knows what performance
the cable can support, the reason the performance is limited, and what needs to
be done to fix the problem.
Certification tools
Certification test tools answer the question, “Does this cable comply with cabling
standards? (e.g. TIA-568-B Category 6 or ISO 11801 2nd Edition Class E)”.
These tools are used by commercial datacom installers/contractors and
enterprise facility managers, and are required by cabling manufacturers to
ensure that a newly installed cabling system fully meets cabling standards and
the cabling manufacturer’s warranty. Enterprises often require Certification
testing before signing-off on an installation.
Certification is the most rigorous of all cable testing. A Certification tester makes
many types of measurements across predefined frequency ranges and compares
Cabling Resource Guide – APRIL 2008
the detailed results to standards set by the Telecommunications Industry
Association (TIA) {ANSI/TIA/EIA-568-B.1} or International Standards
Organization (ISO) (ISO/IEC 11801 Ed.2). The results from these
measurements determine if a link is compliant with a category or Class of cable
(for example, TIA category 5e, category 6, or ISO Class D). Certification tools
are the only tools that provide “Pass” or “Fail” information on the cabling, in
accordance with TIA or ISO standards.
Additionally, Certification testers commonly support optical fiber test options,
provide advanced graphical diagnostics and offer feature rich reporting
capabilities.
Figure 3. The Permanent Link is part of the permanent installation, from wall
plug to patch panel. It does not include patch cords.
The Permanent Link is a subset of the linkage between network devices. It does
not represent the complete end-to-end connection between network devices. To
Cabling Resource Guide – APRIL 2008
certify the complete end-to-end link involves testing the channel. The channel
includes the patch cords on both ends of the link.
Figure 4. The Channel is the complete end-to-end link, include the patch cords.
Most modern certification test tools offer the choice to certify the Permanent Link
or the Channel. Testing the channel approach would be OK (a) if you can
guarantee that the patch cords used for the channel certification are going to
remain in place for the life of the cabling system – a very unlikely scenario – or
(b) you make the commitment to recertify each channel whenever patch cords
are replaced or exchanged.
For this reason the permanent link test is used most often. It offers two
significant advantages:
1. The PL certification fits with the typical installation process as described
above. The installation crew seldom if ever deals with patch cords. And with any
greenfield installation it is impractical to even consider leaving patch cords
attached to each outlet.
2. Proper testing of the PL delivers true results of the permanent link
performance and guarantees that a passing PL will yield a passing channel when
known good patch cords are attached to create the channel. This is true for
category 3 cabling and for all other levels of performance including augmented
category 6 (Cat 6A) cabling.
Patch cords
Connections and the cable terminations cause the largest amount of variability in
transmission performance of installed cabling as captured by test parameters like
Near-End Crosstalk (NEXT), Far-End Crosstalk (FEXT) and Return Loss (RL).
Besides the workmanship of the cable termination, the mated connection of plug
and jack contribute to this variability. If a permanent link passes its certification
test, the next most likely points of failure are the patch cords. By using know
good (tested) patch cords users have the assurance that the channel – the entire
end-to-end link – will be compliant.
The Telecommunications Industry Association (TIA) developed and published
standards that define patch cord test limits and procedures. TIA/EIA-568-B.2-1,
Annex J spells out the limits for the two most important test parameters for Cat 6
patch cords, near-end cross talk (NEXT) and return loss (RL). An up-to-date
certification tool like the Fluke Networks DTX Series, designed to test patch
cords, compares the performance of these test parameters to the acceptable
limits.
Troubleshooting
Knowing that a test failed is only the first step. The link must be fixed so it will
perform as intended. The reasons for failing certification tests fall into two
distinct categories: connection problems and transmission performance
problems. There are many tools that can provide information regarding the
connection problems such as an open, a break, a short, etc. The user should
select a tester that can properly locate a break or a short in the cabling as well as
identify problems caused by improper pairing of the wires. In addition,
certification testers should include advanced troubleshooting diagnostics that
identify and locate transmission defects. With this diagnostic information, the
installer can dramatically improve troubleshooting productivity and help to restore
service quickly.
A troubleshooting tool that provides expert diagnostics can eliminate wasteful
"trail-and-error" solutions. For example, one important aspect of high-
performance cabling installations is that the original twist of the wire pairs must
be maintained nearly perfectly into the connecting hardware devices (8-pin
modular jacks and plugs and punch-down blocks). Both NEXT and Return Loss
are affected – be it in different ways – by the way in which the wire twist is
maintained at the termination into the connecting hardware.
This fact is probably general knowledge and leads to the common practice of re-
terminating the connections either one at a time or all at once, which frequently
eliminates NEXT and Return Loss problems. But this trial and error approach to
repairing a failing link can cost a significant amount of time and money – and it
never guarantees a fix. Obviously, technicians will always need to retest after re-
terminating the link to make sure that it passes and the source of the failures has
been removed. However, there is a more efficient way than the “shotgun”
method described above.
Cabling Resource Guide – APRIL 2008
The most useful troubleshooting tools can provide information specific to
connection problems like opens, breaks, and shorts. In addition, certification
testers should include advanced troubleshooting diagnostics that identify and
locate transmission defects. With this diagnostic information, you can
dramatically improve troubleshooting productivity and help restore service
quickly. In the example above (shown in figure 4), the troubleshooting tool has
identified a wire twist problem 46 feet from the end of the test instrument.
Figure 5. This Fluke Networks DTX Series screen shot shows the most likely
cause of the failure. A twist problem at the connector is causing a NEXT failure
46 feet from the test instrument among all wire-par combinations.
Certification testers that deploy sophisticated Digital Signal Processing
technology can identify the location of subtle but complex problems that affect
NEXT and Return Loss. The tester analyzes the performance of the crosstalk
parameter NEXT over the length of the cable and identifies the location in feet or
meters from the end at which a cabling or installation defect has caused a failing
measurement. You can also drill down one level to inspect a representation of
the NEXT performance along the link. With additional training, you can review the
“raw” data and uncover more details about the premise cable link, which can
reduce the time needed to make the correction.
The installer can achieve real time and money savings utilizing that capability of
the tester. The test tool identifies and pinpoints the source of the NEXT or Return
Loss failure and provides graphical diagnostics to the technician. After inspecting
the link at the indicated location, the technician can pass judgment and
implement corrective action. A re-termination might still be the answer but only
one re-termination may be called for if the tester diagnostics only sees one
problem. In addition to helping save time, testers can also save money. In the
case the tester ‘accuses’ the cable itself but does not see anything wrong with
the connections, re-terminating and even replacing the connector would not
Figure 6. This link has failed four of the Cat 6 performance tests. Advanced
diagnostics in a certification tool can translate a failed test into corrective action.
Figure 9. By selecting “Next Pair” the user can see specifics one pair at a time,
instead of having to look at all four wire-pair combinations.
Documentation
Certification is incomplete – maybe even invalid – if properly executed test
results are not documented. Documented test results provide legitimacy to the
warranty program, and can be verified at any time. If documentation does not
exist, the warranty very likely is not granted.
The better certification testers provide several options to capture, store and
upload these results. Data available in a protected database is much more useful
than data that has been printed. Often the contractor delivers a huge three-ring
binder in which each page contains the test results information of a tested link.
Thumbing through those binders can be painstakingly time consuming. A test
database program allows the user to view the graphical test results of any
parameter of any link in the database with a few mouse-clicks.
Figure 12. Proper fiber cleaning tools, including solvents, cleaning pads and no-
lint swabs, can help eliminate the number 1 cause of fiber failure, dirt and
contamination.
Check the Fluke Networks website for the type of cleaning you should not be
without: http://www.flukenetworks.com/fnet/en-
us/products/Fiber+Cleaning+Kit/Overview.htm?currentcategorycode=DCCA&PID
=52555&categorycode=FITT
For inspection, a microscope is needed, and there are both optical and video
options. There is not much difference in size – both fit in the palm of your hand –
but the newer video microscopes are faster and safer. A video microscope can
be quickly inserted into a densely terminated patch panel, where the probe tip will
properly align with the fiber core. A video microscope also protects the user from
harmful laser emissions when inspecting an active link.
Figure 14. A light source and power meter (LSPM) are essential tools for basic
fiber testing. Many test kits contain an LSPM set, visual fault locator and a
handheld portable inspection microscope.
If you’re looking for the most versatility that will take up the smallest amount of
space, look for kits that combine cleaning materials, inspection tools and LSPM
groupings. Many kits currently available come with compact carrying cases,
making it easy to get your tools to the job.
Figure 15. Low order modes tend to travel in a straight, or nearly straight, path
through multimode fiber. Higher order modes reflect off the edges of the core,
and generally die off through bends in the fiber.
Figure 16. Setting a reference without a mandrel passes high order modes into
the power meter. The high order modes will die off when traveling the length of
the fiber, resulting in a loss measurement which is too high. Using a mandrel
blocks these high order modes and sets a more accurate reference.
One problem with the test described here is created by the higher order modes
when the reference is set. These higher order modes typically die off after some
relatively short distance due to bends in the fiber. When you set the reference as
described above and depicted in figure 2-A, practically all of the higher modes
are included in the reference measurement. These higher order modes
represent light energy that does not travel the distance of the link and the link
loss will be overstated.
Figure 19. An OTDR can certify, diagnose and document fiber links, providing a
complete picture of the fiber plant.
Tier 1 certification is an overall measurement of the loss of the link, but it does
not measure the performance of individual splices and connectors. Today, most
project specifications set requirements for splices and connectors and Tier 1
Cabling Resource Guide – APRIL 2008
certification alone cannot determine whether the workmanship is acceptable for
each connections connection or if the design specifications have been met with
Tier 1 . For this reason, many network designers are including a requirement that
Tier 2 fiber certification be performed by taking an optical time domain
reflectometry (OTDR) trace of each fiber link. An OTDR trace is a graphical
signature of a fiber's attenuation along its length. An OTDR transmits an optical
pulse through the installed optical fiber and measures the fraction of light that is
reflected during the time the pulse travel through the link. The OTDR displays the
backscattered and reflected optical signal as a function of length (distance). By
comparing the amount of light reflected back at different times, the OTDR can
determine fiber and connection losses and reflectivity. By analyzing the OTDR
plot of trace, users can measure the attenuation and transmission loss between
any two points along the cabling link.... Technicians can also measure insertion
loss and reflectance of any optical connection. The OTDR trace can also be used
to locate fiber breaks or faults.
OTDR traces provide performance details about the connectors, splices or
breaks along the fiber optic link.
Figure 20. This OTDR trace shows a fiber link approximately 200 meters long
with connectors at 100 and 150 meters.
Figure 21. The newest OTDRs combine fiber and copper certification in one tool.
This saves time, money and helps users transfer their skill ion testing one
medium to another.
Insight can be gained into the performance of the link components and the
quality of the installation by examining non-uniformities in the trace. An OTDR
trace does not replace the need for insertion loss measurement, but it
complements the Tier 1 evaluation of the fiber link. Tier 2 testing makes it
possible to certify that the workmanship and quality of the installation meets the
design and warranty specifications for current and future applications. For
example, a common requirement is that the loss associated with a splice should
be no larger than 0.3 dB and the loss associated with a connector should be no
more than 0.75 dB. An OTDR trace helps characterize individual events that are
undetectable by a Tier 1 loss/length test. Complete Tier 1 and Tier 2 fiber
certification gives contractors the best assessment of the fiber installation and
provides network owners with proof of a quality installation.