IS-110A

WE L D IN G PO W E R S U P PL Y
INDICATOR
FINE SPOT - INVERTER IS-110A

WELD
POWER 1 . Special Precautions ‥ ‥ ‥ ‥1-1 ～5
READY
2 . Features ‥‥‥‥‥‥‥‥‥2-1
3 . Name and Functions of
START

Each Section ‥ ‥ ‥ ‥ ‥ ‥ ‥3-1 ～16

4 . Connection Method ‥‥‥‥4-1 ～2
WELD

TROUBLE
5 . Interface ‥‥‥‥‥‥‥‥‥5-1 ～5
6 . Basic Operation ‥‥‥‥‥‥6-1
TROUBLE
RESET
7 . Timing Chart ‥‥‥‥‥‥‥7-1
WELD PROGRAM
8 . Maintenance ‥ ‥ ‥ ‥ ‥ ‥‥8-1 ～4
MONITOR

9 . Specifications ‥‥‥‥‥‥‥9-1 ～8
I/O C OI L I N RS-485

10 . Outline Drawing ‥‥‥‥‥10-1

11 . Troubleshooting ‥ ‥ ‥ ‥ ‥11-1 ～2

Thank you for purchasing the Miyachi IS-110A Inverter Seam / Roll Spot Welding
Power Supply.
・Before using, read this operation manual carefully. After reading, save it in a safe and easily
accessible place.

R05M0608E-09
 IS-110A

1. Special Precautions
Safety Precautions

Before using, read "Safety Precautions"

! CAUTION
carefully to understand the correct method
Denotes operations and practices that
of use.
may result in personal injury or damage
to the equipment if not correctly
・These precautions are shown for safe use followed.
of our products and for prevention of
damage or injury to operators or others.
Be sure to read each of them, since all of
them are important for safety.
・The meaning of the words and symbols is
as follows. These symbols denote
"prohibition". They are
warnings about actions out
of the scope of the warranty
! DANGER of the product.

Denotes operations and practices that

may imminently result in serious injury or
1. For Correct Use
loss of life if not correctly followed.
! These symbols denote
actions which operators
must take.

! WARNING Each symbol with a

triangle denotes that the
Denotes operations and practices that content gives notice of
may result in serious injury or loss of DANGER, WARNING or
life if not correctly followed. CAUTION to the operator.

! DANGER
Do not touch the inside of the Power Supply unnecessarily
Since very high voltages are applied to the inside of this Power Supply, it is
very dangerous to touch it unnecessarily. You may touch it only when you
replace the fuse or battery.
When inspecting the inside of the Power Supply, be sure to turn off the
power source of the Power Supply and wait for at least 5 minutes.
Never disassemble, repair or modify the Power Supply
These actions can cause electric shock and fire. Do not do anything
other than the maintenance described in the operation manual.

1. Special Precautions
1-1
 IS-110A

! WARNING
Do not put your hands between the electrodes
When welding, keep your fingers and hands away from the electrodes.

Do not touch any welded part or electrodes during welding and just
after welding finished
The welded part of a workpiece, electrodes and arm are very hot.
Do not touch them; otherwise you may be burnt.

Ground the equipment

If the Power Supply is not grounded, you may get an electric shock when
there is trouble, or when electricity leaks.

!
Connect the specified cables securely
Cables of insufficient current capacities and loose connections can cause
fire and electric shock.

Do not damage the power cable and connecting cables

Do not tread on, twist or tense any cable. The power cable and
connecting cables may be broken, and that can cause electric shock and
fire.

Do not use a damaged power cable, connecting cable or plug.

A damaged cable or plug can cause electric shock, short circuits and fire.
If any part needs to be repaired, consult Miyachi Corp. or your distributor.

Stop the operation if any trouble occurs

!
Continuous operation after occurrence of a trouble such as burning smell,
abnormal sound, abnormal heat, smoke, etc. can cause electric shock and
fire. If such a trouble occurs, immediately consult Miyachi Corp. or your
distributor.

Persons with pacemakers must stay clear of the welding machine

!
A person who uses a pacemaker must not approach the welding machine
or walk around the welding shop while the welding machine is in operation,
without being permitted by his/her doctor. The welding machine
generates a magnetic field and has effects on the operation of the
pacemaker while it is turned on.

! Protective gear must be worn

Put on protective gear such as protective gloves, long-sleeve jacket,
leather apron, etc. Spatter can burn the skin if they touch the skin.

!
Wear protective glasses
If you look at the flash directly during welding, your eyes may be damaged.
If any spatter gets in your eye, you may lose your eyesight.

1. Special Precautions
1-2
 IS-110A

! CAUTION

!
Apply the specified source voltage
Application of a voltage out of the specified range can cause fire and
electric shock.

Do not splash water on the equipment

Water splashed over the electric parts, can cause electric shock and short
circuits.

Use proper tools (wire strippers, pressure wire connectors, etc.) for

! termination of the connecting cables

Do not cut the conductor of wire. A flaw on it can cause fire and electric
shock.

!
Install the equipment on firm and level surface
If the equipment falls or drops, injury may result.

Do not sit on, do not put things on it

Sitting on it, or putting things on it may cause malfunction.

!
Keep combustible matter away from the welding machine
Spatter can ignite combustible matter. If it is impossible to remove all
combustible matter, cover them with non-combustible material.

Do not cover this equipment with a blanket, cloth, etc.

Do not cover this equipment with a blanket, cloth, etc., while you are
using it. The cover may be overheated and burn.

Do not use this Power Supply for purposes other than welding
Use of this equipment in a manner other than specified can cause electric
shock and fire.

! Use ear protectors

Loud noises can damage hearing.

! Keep a fire extinguisher nearby

Keep a fire extinguisher in the welding shop in the case of fire.

! Maintain and inspect the equipment periodically

Maintain and inspect the equipment periodically, and repair any damage
nearby before starting operation.

1. Special Precautions
1-3
 IS-110A

Precautions for Handling

„ When transporting or moving the Power Supply, do not lay it down. Also,
handle the Power Supply with care so as not to make an impact such as drop
on it.

„ Install this Power Supply on a firm and level surface not to fall. If it is
inclined or used side down, malfunctions may result.
For better ventilation, keep clearance of at least 10cm from wall for intake
and outlet (See page 8-3).

„ Do not install this Power Supply in the followings:

• damp place (where humidity is higher than 90%),
• hot or cold places (where temperature is above 40°C or below 5°C),
• place near a high noise source,
• place where chemicals are handled,
• place where water will be condensed,
• dusty place,
• place where it is subjected to vibration and shock, and
• places at an altitude above 1000 meters.

„ Use proper tools (wire strippers, pressure wire connectors, etc.) for termination
of the connecting cables, and take care not to damage the conductors.

„ Clean the outside of the Power Supply with a soft, dry cloth or one wet with a
little water. If it is very dirty, use diluted neutral detergent or alcohol. Do not
use paint thinner, benzine, etc., since they can discolor or deform the Power
Supply.

„ Do not put a screw, a coin, etc., in the Power Supply, since they can cause a
malfunction.

„ Operate the Power Supply according to the method described in this operation
manual.

„ Operate the switches and buttons carefully by hand. If they are operated
roughly or with the tip of a screwdriver, a pen, etc. they may be broken.

„ Operate the switches and buttons one at a time. If two or more of them are
operated at a time, the Laser may have trouble or may be broken.

„ The Power Supply is not equipped with auxiliary power such as an outlet for
lighting.

„ The program box, cable to supply power, the welding head, the welding
transformer, and cables for connecting among the welding head, the welding
transformer and the Power Supply are separately needed to use the Power
Supply.

„ The I/O signal line to start the Power Supply is not attached. Prepare the
crimp-on terminal and line for wiring to the terminal block.

1. Special Precautions
1-4
 IS-110A

About the Warning Labels

Warning labels are placed on this Power Supply for your correct and safe operation.
Location and denotation of the label are as follows:

○
1

DANGER
WHEN INSPECTING INTERNAL, MAKE SURE
TO TURN OFF MAIN CIRCUIT BREAKER
AND WAIT FOR AT LEAST 5 MINUTES
NOT TO GET AN ELECTRIC SHOCK.

Location: On the side of the acrylic cover in the interior.

Denotation: As shown above.

○
2

Location: On the side of the acrylic cover in the interior.

Output terminal cover.
Denotation: Electric shock Hazard.

○
3

Location: Input terminal

cover.
DANGER Denotation: Electric shock
Hazard.
High voltage.
HIGH
VOLTAGE

1. Special Precautions
1-5
 IS-110A

About the CE Marking

This Power Supply can conform to CE marking. There are the following restrictions to
conform to CE marking.

„ IS-110A should be used with the industry power transmission and distribution
network (industrial distribution equipment). Do not connect it to the public
low-voltage distribution network (distribution equipment for non-industrial office or
home use).

„ There is a restriction on setting of use to conform to CE marking. See 3. ⑦

SCHEDULE MODE Screen in this operation manual.

„ It is necessary to connect the noise filter to the 3-phase power supply to conform to
CE marking. See 4. (2) About the Noise Filter in this operation manual.

1. Special Precautions
1-6
 IS-110A

2. Features
The Miyachi FINE SPOT INVERTER IS-110A is an inverter-type power supply, large in
capacity and specially designed to be used for seam welding and roll spot welding. In
addition, it is small in size and convenient to move or shift. Monitor function is provided,
which enables judging defective or non-defective welding.

„ Has a welding current monitoring function for judgment of the weld quality.

„ Has two control systems (primary constant-current peak value control and
constant-phase control) for stable weld quality.

„ During welding, the welding current can be switched into three magnitudes.
Adequate welding current are pre-settable according to the change of weld
conditions, such as “the first, intermediate and final stage of welding”, “sheet
thickness” and “the number of sheets of workpieces”.

„ Since an inverter is used, the power factor is high and the power condition is
stabilized.

„ Various items can be set easily by the menu selection system.

„ Applicable to inverter transformers manufactured by various companies by changing

the frequency (600 Hz/800 Hz/1000 Hz).

„ With four protective functions, the operator can work at his/her ease:
• Overcurrent detection
• No current detection
• Thermo fault detection
• Self-diagnostics

„ Small and light, but having a capacity rating of 48 kVA (at 440 V AC input) and
maximum setting of 9.99 kA.

2. Features
2-1
 IS-110A

3. Name and Functions of Each Section

(1) Front

Front Panel

① WELD
POWER

INDICATOR
WELDING POWER SUPPLY
② IS-110A
FINE SPOT - INVERTER
READY

WELD
POWER

③ START READY

START

④ WELD WELD

TROUBLE

⑤ TROUBLE
TROUBLE
RESET

PULL

WELD PROGRAM
MONITOR
I/O COI L IN RS-485

⑥ TROUBLE
RESET

⑦ WELD
ON/OFF

⑩ ⑨ ⑧ ⑪

Fig. 3-1

① [WELD POWER] Lamp (Green LED)

This lamp lights up when the power is supplied to IS-110A.

② [READY] Lamp (Green LED)

This lamp lights up when the system is ready to start welding.
To turn on this lamp:
・ [WELD ON/OFF] key
・ WELD ON/OFF setting of program unit MA-627A and
・ External WELD ON/OFF signal
must all be turned on.

③ [START] Lamp (Green LED)

This lamp stays lit while the start signal is input.

3. Name and Functions of Each Section

3-1
 IS-110A

④ [WELD] Lamp (Green LED)

This lamp stays lit while the welding current is flowing.

⑤ [TROUBLE] Lamp (Orange LED)

This lamp lights up when trouble is detected. At this time, the program unit makes a
peeping sound, and the work done by IS-110A is interrupted.

⑥ [RESET] Key
If this key is pressed while the [TROUBLE] lamp is lit, that lamp is turned off.
The [TROUBLE] lamp lights up again, however, as long as there is trouble.
Accordingly, remove the cause of the trouble before pressing this [RESET] key.
If the [TROUBLE] lamp lights up while work is being done, press the [RESET] key,
then input the start signal again, and the work continues.

⑦ [WELD ON/OFF] Key

This key is one of those which are required for turning on the [READY] lamp.
Each time this key is pressed, it is turned ON and OFF alternately. If it is turned on,
[READY] lamp lights up, and if the key is turned off, the lamp goes off.

⑧ [RS-485] Connector
For external communication.
Data Out "YES/NO" is selectable by setting DIP switch on the internal PC board
(Factory default is "YES"). This PC board is mounted rear left of the IS-110A. (See
Fig. 3-2)
When the DIP switch is turned on, weld time, current, count, etc., are output after
HOLD has ended through the RS-485 serial interface. (For transmission format, see
Serial Interface Specifications on pages 9-3 and 4)
Duration of the Data Out is approx. 80 ms.
The next Start is disabled during the Data Out (See 7. Timing Chart).

! DANGER
When switching the DIP switch, be sure to turn off the
power supply and wait for at least 5 minutes to
prevent electric shock.

Setting DIP Switch

Many DIP switches are on the PC Board; select the correct one.
When changing over DIP switch, take care not to damage PC Board

Data out: YES

１２３４５６７８

IS-110A
ＯＦＦ Front

Data out: NO
１２３４５６７８ PC Board

ＯＦＦ

Fig. 3-2

3. Name and Functions of Each Section

3-2
 IS-110A

⑨ [TOROIDAL COIL] Connector

Not used.

⑩ [PROGRAM UNIT] Connector

Connects to Program Unit MA-627A. Used for welding schedule setting and/or
reviewing monitor result.

⑪ Filter Cover
An air filter is provided inside this cover. To be removed for maintenance of the air
filter. (See 8. Maintenance)

! DANGER
The fan motor may hurt your finger.
When replacing/cleaning it, be sure to turn off the
power supply.

(2) Rear

Rear Panel
Input Terminal Cover I/O Terminal ⑫
Cover

1
2

L1 L2 L3 PE
3
4
5
6
7
8

⑬
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

⑭ I/O
24
25
26
27
28

⑮
29
30
31
32
33

⑯
34
35
36

U V
37

PO WER OU T
38
39

Output Terminal Cover

(With Terminal Covers mounted) (With Terminal Covers removed)

Fig. 3-3

3. Name and Functions of Each Section

3-3
 IS-110A

⑫ Terminal Strip for External Input/Output Signals

This terminal strip is used to input the schedule signals and output trouble signals.

⑬ Welding Power Supply Breaker

For three-phase power supply.

⑭ Welding Power Supply Breaker Lever

Pulling up this Lever supplies power; pushing down, disconnect power supply.

⑮ Trip Button of Welding Power Supply Breaker

Checks trip operation of the Breaker. Periodic checks are recommended.

⑯ Welding Transformer [I/O] Connector

For connecting [SENS] cable of welding transformer manufactured by Miyachi Corp.

⑰ Output Terminals of Welding Power Supply

These terminals are used to connect to the input of the welding transformer.

(3) MA-627A (Sold Separately)

WELDING SCHEDULE PROGRAM UNIT

CURSOR
ON MENU

M A- 6 2 7 A TROUB LE
RESET OFF ENTER

⑥ ① ② ③ ④ ⑤

Fig. 3-4

① [TROUBLE RESET] Key

If this key is pressed while the [TROUBLE] lamp of IS-110A is lit, the lamp goes
off. It has the same function as the [RESET] key of IS-110A.

② [CURSOR] Keys
These keys are used to move the cursor (→ or ) to select an item.

3. Name and Functions of Each Section

3-4
 IS-110A

③ [+ON/-OFF] Keys
These keys are used to change the value of a selected item or turn it on and off.

Key +ON -OFF

Item
Value Setting Increase Decrease
ON/OFF Switching ON OFF

④ [ENTER] Key
This key is used to write the set or changed value and [ON/OFF] data in
MA-627A. After any data is set or changed, be sure to press this [ENTER] key
to write that data before moving the cursor.
If this [ENTER] key is not pressed, MA-627A does not recognize the set data.

⑤ [MENU] Key
This key is used to display the [MENU] screen. Press this key to return to
[MENU] screen from any other screens.

⑥ Connector
This connector is used to connect the circuit cable. Connect the other end of the
cable to the [PROGRAM UNIT] connector of IS-110A.

CAUTION
Setting and change for each item cannot be done from the start signal
receiving to the weld sequence end.
If the setting is done during the weld sequence, the following screen appears.
Press ① [TROUBLE RESET] key.

IS-110A IS BUSY OR NOT CONNECTED

Please RESET key in

3. Name and Functions of Each Section

3-5
 IS-110A

(4) Explanation of Screen

Letters used in the following explanation

Hatched letters (000) An item for which a value must be input or ON/OFF is set.
Move the cursor ( ) to the number or ON (or OFF) to be
set or changed, and press [+ON/-OFF] key.

Outline letters ( ) An item which is indicated on the screen but cannot be

changed by any operation.

① [MENU] Screen
MA-627A has various functions, which are set in the respective screens. [MENU]
screen displays those functions in a menu form.
Move the cursor (→ / ) to an item you desire; press [ENTER] key to go to the
selected screen except MODE SWITCH screen.

① [MENU]
② POWER SUPPLY STATE COPY SETUP DATA ⑥
③ SCHEDULE SCHEDULE MODE
⑦
MONITOR MODE SWITCH
④ ⑧ *
MONITOR SET
⑤

INITIALIZE
⑨

*: To go to MODE SWITCH screen ⑧, press [MENU] key and [TROUBLE

RESET] key on the program unit panel simultaneously for 4 seconds.

② POWER SUPPLY STATE Screen

This screen is used to display and set the information on IS-110A.

-POWER SUPPLY STATE

(a) CONTROL # 0001

(b) PROGRAMED DATE 2000.12.03
(c) POWER SOURCE FREQUENCY (This screen shows initial settings.)

(d) WELD POWER FREQUENCY

(e) MA-627A ROM VERSION # [ ]
(f) IS-110A ROM VERSION # [ ]

3. Name and Functions of Each Section

3-6
 IS-110A

(a) CONTROL #
Input the identification No. of your IS-110A.
If you have two or more units of IS-110A, input 0001 for the first one, 0002 for the
second one, 0003 for the third one, and so on.

(b) PROGRAMED DATE

Input the date when the data is set.

(c) POWER SOURCE FREQUENCY

The frequency of the welding power is measured and indicated automatically.

(d) WELD POWER FREQUENCY

Change the output frequency of the inverter power supply of IS-110A with DIP
switches (See Fig. 3-5) in the body. The frequency set with the DIP switches is
indicated as the WELD POWER FREQUENCY. It is set to 1000 Hz when
shipped.

! DANGER
When changing WELD POWER FREQUENCY, check the frequency of
the welding transformer. Do not use the welding transformer whose
frequency is higher than the output frequency of the inverter power
supply. It will cause malfunction.

Setting to 1000Hz
ＯＦＦ

Make sure the correct DIP switches

１２３４５６７８

are selected. When changing

over DIP switch,
take care not to
damage circuit
board.

IS-120A Setting to 800Hz Setting to 600Hz

rear
ＯＦＦ

ＯＦＦ
１２３４５６７８

１２３４５６７８

Printed circuit board

DIP switch setting

Fig. 3-5

(e) MA-627A ROM VERSION #

The ROM version No. of program unit MA-627A is indicated.

(f) IS-110A ROM VERSION #

The ROM version No. of IS-110A is indicated.

3. Name and Functions of Each Section

3-7
 IS-110A

③ SCHEDULE Screen
Up to 7 welding schedules can be set on IS-110A. Those schedules are indicated
as SCHEDULE #1 to #7.
This screen is used to set the SCHEDULE No., length of weld time, welding current,
and so on. This screen consists of the following two screens, which are selectable by
setting CONTROL MODE on SCHEDULE MODE screen.

Primary Constant-Current
Peak Value Control
(a) -SCHEDULE # 1 〈PRIMARY LIMIT〉
SQZ. DELAY WELD COOL HOLD
(b) TIME 0000 000 000 000 000 ms
(c) UP SLOPE 000 ms (This screen shows initial settings.)
(d) HEAT1 0.50 kA
(e) HEAT2 0.50 kA
(f) HEAT3 0.50 kA
(g) WELD ON/OFF OFF

Constant-Phase Control
-SCHEDULE # 1 〈FIXED PULSE〉
SQZ. DELAY WELD COOL HOLD
TIME 0000 000 000 000 000 ms
UP SLOPE 000 ms (This screen shows initial settings.)
HEAT1 10.0 %
HEAT2 10.0 %
HEAT3 10.0 %
WELD ON/OFF OFF

(a) SCHEDULE #
Select one of #1 to #7 for the SCHEDULE to be set.
Under ordinary circumstances, select #1 first, then select the other in order.

(b) TIME
Set the time for each operation during the welding. The unit of the time is ms or
CYC. For each operation, see the timing chart.

Length of time until proper squeeze is applied to

SQZ / Squeeze time
workpiece
Length of time until motor reaches proper rpm.
DELAY / Weld delay time
(Motor start delay time)
WELD / Weld time Length of time to supply welding current
Length of time to cool workpiece after turning off
COOL / Cooling time
welding current
Length of time to hold workpiece after turning off
HOLD / Hold time
welding current

3. Name and Functions of Each Section

3-8
 IS-110A

(c) UPSLOPE
Set the upslope time (to increase the welding current gradually).

(d) HEAT1
Preset the welding current.
When CONTROL MODE is switched, the items to be set are changed.

Primary
Constant-Current Constant-Phase Control
Peak Value Control
Pulse width of current
Peak value of current (Percentage of full wave pulse width
taken as 100%)

When changing the welding current on the same workpiece, preset HEAT2 and
HEAT3 and switch them by external signal.

(e) HEAT2
When presetting the welding current that differs from HEAT1.

(f) HEAT3
When presetting the welding current that differs from both of HEAT1 and HEAT2.
When only one welding current is required, neither of HEAT2 nor HEAT3 setting
is needed.

When IS-110A is operating, HEAT1, HEAT2 and HEAT3 are selectable by external
signal.

(g) WELD ON/OFF

This is one of the settings required to turn on [READY] lamp of IS-110A (See
page 3-2).
ON: lights OFF: Does not light

3. Name and Functions of Each Section

3-9
 IS-110A

④ MONITOR Screen
In this screen, you can confirm the working condition during welding. The latest
monitored data in each schedule are displayed.

-MONITOR SCHEDULE # 1 (a)

(b) CURRENT
HEAT1 kA （This screen shows initial settings.）
HEAT2 kA
HEAT3 kA

(a) SCHEDULE #
Set the No. of SCHEDULE to monitor. The measured values in the last
measurement for the welding in that SCHEDULE are displayed.
IS-110A stores the latest measured values of each Schedule No.
For example, even if the all SCHEDULE #1 to #15 are executed at random, if #3 is
input to the screen, the latest measured values in SCHEDULE #3 are displayed.
Since the stored measurement values are not erased even when the power is
turned off, they can be displayed for the next job.

(b) CURRENT
Average value of pulse current flowed in the last WELD time is displayed for each
of HEAT1, HEAT2 and HEAT3.

⑤ MONITOR SET Screen

Sets the upper limit (HIGH) and lower limit (LOW) of the welding current from which
good or bad welding is judged.
If the monitored welding current is out of those conditions, a trouble signal is output,
and it can be used to activate an alarm buzzer, alarm lamp, and so on.

-MONITOR SET SCHEDULE # 1 (a)

CURRENT
(b)
LOW HIGH
HEAT1 0.00kA 9.99kA
HEAT2 0.00kA 9.99kA
HEAT3 0.00kA 9.99kA

(a) SCHEDULE #
Input the No. of the SCHEDULE to monitor (to set the schedules).

(b) CURRENT HIGH/LOW

Set the upper limit (HIGH) and lower limit (LOW) of the welding current for each
of HEAT1, HEAT2 and HEAT3. The setting range is from 0.00 to 9.99 kA.
NB: If both of HIGH and LOW are set to 0.00 kA, the judgment is not performed.

3. Name and Functions of Each Section

3-10
 IS-110A

⑥ COPY SETUP DATA Screen

MA-627A has two memories to store the data. (See Fig. 3-6)
When MA-627A is connect to IS-110A, the data stored in the memory of IS-110A
are displayed on the screen.
When the data are changed and the [ENTER] key is pressed, the contents of the
memory of IS-110A are rewritten to the new setting.

MA - 627A stores 2 sets of IS - 110A stores data,

data on each of Memory ① independently from
MA - 627A.
and ②
Memory in the main
device of IS - 110A
Memory Memory
① ②
INDICATOR
WELDING POWER SUPPLY
FINE SPOT-INVERTER
IS-1 10A

Data are not stored

only by changing
Screen START

data on Screen.
Be sure to press
MA- 627A
[ENTER] key.

PULL

Fig. 3-6

When two or more units of IS-110A are used and the contents of the memory of the
first unit need to be copied to the second unit, copy the data of the first unit to the
memory of MA-627A temporarily, then copy those data to the second unit.

3. Name and Functions of Each Section

3-11
 IS-110A

-COPY SETUP DATA

(a) IS-110A -----> MA-627A (MEMORY 1)

(b) IS-110A -----> MA-627A (MEMORY 2)

(c) IS-110A <----- MA-627A (MEMORY 1)

(d) IS-110A <----- MA-627A (MEMORY 2)
(e) SCHEDULE [1] -----> SCHEDULE [1]-[1]

Move the cursor (→) to a necessary item among (a) - (d), then press [ENTER] key;
the data will be copied.

(a) IS-110A --> MA-627A (MEMORY 1)

The data in IS-110A are copied to MEMORY 1 of MA-627A.

(b) IS-110A --> MA-627A (MEMORY 2)

The data in IS-110A are copied to MEMORY 2 of MA-627A.

(c) IS-110A <-- MA-627A (MEMORY 1)

The data in MEMORY 1 of MA-627A are copied to IS-110A.

(d) IS-110A <-- MA-627A (MEMORY 2)

The data in MEMORY 2 of MA-627A are copied to IS-110A.

(e) SCHEDULE[ 1 ] --> SCHEDULE[ 1 ]-[ 1 ]

This function is used to copy the SCHEDULE (welding condition).
IS-110A can set up to 15 schedules. They are indicated as SCHEDULE #1 to
#7. This function is also used to "change the setting of SCHEDULE #1 and
perform welding according to another schedule".

For example,

When setting SCHEDULE #2 by modifying SCHEDULE #1

• Set as: SCHEDULE [ 1 ] --> SCHEDULE [ 2 ]-[ 2 ]
Be sure to press the [ENTER] key before moving the cursor.
• Move the cursor to the left of the letters of SCHEDULE.
• Press [ENTER] key.
The data of SCHEDULE #1 are copied to SCHEDULE #2 by this operation.
Call #2 on the SCHEDULE screen, and change the values, if necessary.

and

When copying SCHEDULE #1 to

SCHEDULE #2 through SCHEDULE #4 at a time
Set as: SCHEDULE [ 1 ] --> SCHEDULE [ 2 ]-[ 4 ]

3. Name and Functions of Each Section

3-12
 IS-110A

⑦ SCHEDULE MODE Screen

-SCHEDULE MODE

(a) CONTROL MODE 0 〈PRIMARY LIMIT〉

(b) P/S RATIO 001.0
(c) DELAY-START SET 20ms (This screen shows initial settings.)
(d) SET NC DETECT 1〈------ 03ms
(e) CURRENT CAUTION COUNT 1

(a) CONTROL MODE

Selects method of welding control.
PRIMARY LIMIT (Primary Constant-Current Peak Value Control)
0
Keeps the peak value of the welding current constant.
FIXED PULSE (Constant-Phase Control)
Keeps the width of each welding current pulse constant.
Welding current of % pulse width preset on SCHEDULE screen flows.
1 Unlike PRIMARY LIMIT, this FIXED PULSE is not Constant-Current
Control.
Only when this method is selected, HEAT on SCHEDULE screen is
expressed as %.

(b) P/S RATIO

Sets the turn ratio of the welding transformer.
Its setting range is 001.0 – 199.9.

(c) DELAY-START SET

Sets the length of time after the schedule signals are input until SQZ (Squeeze
time) starts. The setting range is 5 – 20 ms.

CAUTION
Do not change the initial setting (20 ms) to conform to CE marking.
IS-110A does not conform to CE marking with the setting other than 20 ms.

The SCHEDULE No. is determined according to the state of the schedule signals
after the time to which DELAY-START SET is set (See Fig. 3-7).

Schedule signal 1 Open

Determined at this
Schedule signal 2 Open
Closed point. SCHEDULE
#5 is selected in
Schedule signal 4 this example.
Closed
START signal 5 ～20ms

DELAY-START SET time

Fig. 3-7

3. Name and Functions of Each Section

3-13
 IS-110A

On the SCHEDULE signals

IS-110A selects one from SCHEDULES #1 through #7 according to the
combination of the four schedule signals which are externally input. For binary
format, see the following table.

SCHEDULE SCHEDULE SCHEDULE

SCHEDULE
Signal 1 Signal 2 Signal 4
1 ●
2 ●
3 ● ●
4 ●
5 ● ●
6 ● ● ●……Closed
7 ● ● ● Blank…Open

(d) SET NC DETECT

If the flowing current drops to a certain level, IS-110A judges that no current flows,
then turns on the [TROUBLE] lamp, and operation stops automatically.
In the early period of supply of the power, the current does not flow freely due to
the high secondary resistance of the welding transformer and the IS-110A may
judge that no current flows. To prevent this trouble, this item is used to set the
number of current pulses of less than specific level in specific time, at which
IS-110A judges that no current flows.

Setting Item Setting Range

Detecting Time 03 to 99 ms
0 to 9 times (When “0” is set, this function is not
Number of Occurrences
performed)

(Note) Since IS-110A is in the primary control, the excitation current flows on the
primary side of transformer even if the secondary side is open, and the
no-current error may not be detected. In this case, lower the value of the
lower limit setting on MONITOR SET screen and use it as the detection
level of the no-current error. Set RESET MODE to ON to stop operation.

(e) CURRENT CAUTION COUNT

Presets the conditions for outputting a caution signal.
IS-110A turns on the [TROUBLE] lamp and outputs a caution signal when
measured value of welding current falls out of the preset range. (See MONITOR
SET screen)
This function presets the number of continual occurrences of measured value that
falls out of the preset range at which the caution signal is output.
The setting range is 1 to 9 times.
Example: If “5” is set for CURRENT CAUTION COUNT,
caution signal will be output when measured value of welding current
falls out of the range, preset for CURRENT HIGH/LOW on MONITOR
SET screen, 5 times continually.

3. Name and Functions of Each Section

3-14
 IS-110A

⑧ MODE SWITCH Screen

To go to MODE SWITCH screen, press [MENU] key and [TROUBLE RESET]

key on the program unit panel simultaneously for 4 seconds.

-MODE SWITCH

(a) START SIG.MODE OFF

(b) RESET MODE OFF
(This screen shows initial settings.)
(c) END SIG.MODE OFF

(a) START SIG. MODE

Set the input method for the schedule signals to operate IS-110A.

Even when one pulse of schedule signal is input,

ON
operation is continued. If a stop signal is input
(Operation by pulse input)
externally, operation stops.
OFF IS-110A operates during SCHEDULE signal being
(Operation continued while input. When SCHEDULE signal is turned off,
signal is input) operation stops.

(b) RESET MODE

Sets IS-110A behavior when measured value falls out of the HIGH/LOW limit
(See p. 3-10), outputting a caution signal.

ON Outputs caution signal; stops operation.

OFF Outputs caution signal; continues operation.

(c) END SIG. MODE

Set the end signal to be output when OFF is selected for RESET MODE.

ON End signal is not output when IS-110A finishes operation.

OFF End signal is output when IS-110A finishes operation.

3. Name and Functions of Each Section

3-15
 IS-110A

⑨ INITIALIZE Screen
This screen is used to initialize the Memory in IS-110A to the initial settings. Even
when initialized, memory of MA-627A is not erased.
Move the cursor (→) to YES or NO, and press [ENTER] key.

WELDING CONDITIONS
INITIAL FORMAT

(a) YES
(b) NO

Memory is initialized (returned to the initial settings).

(a) YES Screens after initializing show the same settings which appear on
the screens in "Explanation of Screen" on pages 3-6 to 3-16.
(b) NO Memory is not initialized, and [MENU] screen appears.

3. Name and Functions of Each Section

3-16
 IS-110A

4. Connection Method
(1) Basic Configuration

IS- 110A Front

MA- 627A
WELDING POWER SUPPLY
INDICATOR
FINE SPOT - INVERTER IS -1 10 A

WELD
POWER
MENU

READY

START

WELD
MA-627A

TROUBLE

TROUBLE
Seam/
RESET

PULL Roll Spot

WELD PROGRAM
Welder
MONITOR COIL IN RS-485
I/O

Circuit Cable

Secondary
Noise Filter (See (2))
Cable

Earth IS- 110A Rear

To Grounding (G)

Leakage Secondary
Breaker Welding
Transformer
1
2
3

L1 L2 L3 PE
4

Primary
5
6
7
8
9
1 0 12 14 1 6 1 8 20 22 24 2 6 28 30 32 3 4 3 6 3 8
11 13 1 5 1 7 19 21 23 2 5 27 29 31 3 3 35 37 39

[SENS]
Cable
I/ O

U V
POWER OUT

Output
Input Cable Cable

Fig. 4-1

NB: All items other than IS-110A are sold separately. (See page 9-5)

4. Connection Method
4-1
 IS-110A

！ CAUTION
Your qualified electrician must carry out the electrical connection to main power
supply. (Also follow your local accident prevention regulations, such as the
German Regulation, BGVA2.)

! WARNING
Be sure to ground the equipment. Be sure to install the terminal
cover after wiring.

! Be sure to install an earth leakage breaker of at least 60 A-rated

current to prevent an electric shock.

! CAUTION
Be sure to use SK-02131 [SENS] cable, to connect IS-110A with
Welding transformer IT-510C/511C/512C, ITH-651B6W, or
ITG-1050B6W (See 9. Specifications, “Options Specifications”).
NB: These transformer and [SENS] cable do not conform to CE
marking.

(2) About the Noise Filter

ATTENTION
When the IS-110A flows welding current, it generates noise in power lines. It is
recommended that a noise filter specified below or equivalent be provided
between the power lines and ground.
When connecting the noise filter, be sure to observe its instructions, especially for
grounding.
For connections to the line and load terminals of the noise filter, and to IS-110A
power supply terminals including grounding terminal, you may use wires of the
same size (mm2) as our Input Cable.

CAUTION
Prepare the following recommended noise filter to conform to CE marking.
IS-110A does not conform to CE marking without the noise filter.

Manufacturer Okaya Electric Industries Co., Ltd.

Model 3SUP-HK150-ER-6
Specification 500V AC, 50/60Hz, 3 x 150A

4. Connection Method
4-2
 IS-110A

① Connection
1m max.

LINE side

LOAD side
Earth
leakage Noise filter
breaker IS-110A
(IN) (OUT)
L1 L1
L2 L2
L3 L3
PE

② Caution
• Singly connect the protective earth terminal ( ) of the noise filter to the
ground.
• Keep the input-side cable of the noise filter away from the output-side cable
of that.
• Place the noise filter with covers to avoid contact with it.

(3) Connection Procedure

○
1 Connecting the Transformer
Connect the Output Terminals of welding transformer on the rear panel and the
primary of the welding transformer with the Output Cable.
When using Miyachi's welding transformer,
connect [SENS] Cable to the Welding Transformer [I/O] connector, and to the
welding transformer.
When using this [SENS] cable, be sure to keep thermostat input terminal (No.26)
of the Connecting Terminal Strip for External Input/Output Signal open.

○
2 Connecting the Power Cable
Connect the power supply to the Welding Power Supply Breaker on the rear
panel and ground the [PE] terminal.

○
3 Connect the necessary cables to the Connecting Terminal Strip for External
Input/Output Signal.

○
4 Connecting the Program Unit
Connect the control cable to the [PROGRAM UNIT] connector on the front panel.

4. Connection Method
4-3
 IS-110A

5. Interface
(1) Connection Diagram for External Input/Output Signals

１ V/M POWER IN (Power supply for Valve and

２ Roll Spot Welding Electrode Motor)

３ V/M PWR OUT

４ VALVE (0.5A max. current)
MOTOR (Roll Spot Welding Electrode Motor,
５ Ｍ
0.5A max. current)
６ 24VDC Control power supply for external
＋５Ｖ
７ ＋ OUTPUT signal input (For IS - 110A only)

８ EXT SIG POWER IN (Control power supply for

external signal)
９ EXT SIG COM (External signal common)
１０ COM
１１ SCHEDULE 1
１２ SCHEDULE 2

１３ SCHEDULE 4

１４ START

１５ COM

１６ HEAT 2

１７ HEAT 3

１８ COM
１９ ERROR RESET
２０ COOL ON/OFF

２１
FLOW SWITCH
２２
２３ WELD ON/OFF
２４
２５ COM
２６ THERMOSTAT

２７ EMERGENCY STOP

２８ COM

２９ OPTION

３０ ERROR

３１ WELD DLY END

Specifications of External Input/Output Terminals

Rated Voltage
Withstand Voltage
Connectable Crimp-On Terminals
Crimp-On Terminal Size
Recommended Wire Size
125 V AC minimum
1200 V AC minimum
2 maximum
M3 or M3.5 (Width 7.1 mm)
0.75 mm2 min. for Terminals 1 to 5
0.5 mm2 min. for Terminals 6 to 31

5. Interface
5-1
 IS-110A

３２
＊（ＲＹ１） CAUTION
３３
３４
＊（ＲＹ２） READY
３５
３６
＊（ＲＹ３） END
３７
３８ Do NOT connect
as used for internal circuit .
３９

Specifications of Relays RY 1 to RY 3
Model G6B1114P (OMRON)
Coil voltage 24 V DC
Contact Rating 110 V AC, 0.5A

(2) Explanation of External Input/Output Signals

Terminal Description

Terminals to accept power to drive the valve and roll spot welding
1, 2
electrode motor. (100 V AC or 24 V DC)
Common terminal for valve and roll spot welding electrode motor
3
outputs.
Weld force output terminals (Input voltage to Terminals 1 and 2 is
output, 0.5 A max. output current). Do not connect a valve of more than
4 0.5A. When using a valve of more than 0.5A, operate an auxiliary relay
with this VALVE output and supply a voltage with the relay contact to
the valve.
Output terminals for roll spot welding electrode motor (Input voltage to
Terminals 1 and 2 is output, 0.5 A max. output current). Do not connect
5 a motor of more than 0.5A. When using a motor of more than 0.5A,
operate an auxiliary relay with this MOTOR output and supply a voltage
with the relay contact to the motor.
6 0V terminal for IS-110A only. Do not use for another purpose.
7 24V terminal for IS-110A only. Do not use for another purpose.
Control power input terminal for external signals. Connect Terminal 6
8
or 7 to this terminal depending on input signal circuit.
Common terminal for external signals. Connect Terminal 6 or 7 to this
9
terminal according to input signal circuit.

5. Interface
5-2
 IS-110A

Terminal Description

10 Common terminal for schedule signal input.

Schedule input terminals.
11-13
11 = Schedule 1, 12 = Schedule 2, 13 = Schedule 4
14 Start signal input terminal.

15 Common terminal for HEAT switching inputs.

HEAT switching input: 16 and 17 opened = HEAT1
16, 17 16 closed = HEAT2
17 closed = HEAT3
18 Common terminal for inputs.

19 Error reset input terminal. If this terminal is closed, error output is reset.
Mode switching terminal: a mode in which WELD and COOL are
20
repeated, and another mode without COOL.
Input terminals for a flow switch. When a flow switch trouble is detected,
21, 22
these are open.
Input terminals for WELD ON/OFF signals. If these are closed, WELD
23, 24
ON is selected.
25 Common terminal for inputs.
Input terminal for thermostat. Connect this terminal to thermostat of
26 transformer or that of diode. Open this terminal, when thermostat
trouble is detected.
Input terminals for STOP. When OFF is selected for START SIG. MODE
27 on MODE SWITCH screen, it works as an EMERGENCY STOP; ON is
selected, works as STOP. Opening this circuit stops in either case.
28 Common terminal for Terminals 29, 30 and 31.

29 Option terminal. (NPN transistor open collector)

30 Trouble signal output terminal. (NPN transistor open collector)

31 WELD DLY END signal output terminal. (NPN transistor open collector)
CAUTION output terminal. Contact which closes for caution when
32, 33 measured value is out of upper/lower limit setting range (Page 3-10) is
connected.
READY signal output terminal. A contact which closes when power is
34, 35
ready to apply is connected.
36, 37 END signal output terminal. Contact which closes at end of HOLD time.

38, 39 Do not connect.

5. Interface
5-3
 IS-110A

(3) Connecting Input Signals

CAUTION
When applying ①, ② or ③, connect the attached jumper wires as shown.
When applying ④, do NOT connect anything either to Terminal 6 or 7.

① When External Signal Input is a Contact Input

０Ｖ ６
＋５Ｖ ＋２４Ｖ ７
８
９
１０
１１
〃 １２

２１
〃 ２２

② When External Signal Input Is a Common-Minus Input

０Ｖ ６
＋５Ｖ ＋２４Ｖ ７
８
９
１０
１１
〃 １２

２１
〃 ２２

5. Interface
5-4
 IS-110A

③ When External Signal Input Is a Common-Plus Input

０Ｖ ６
＋５Ｖ
＋２４Ｖ ７
８
９
１０
１１
〃 １２

２１
〃 ２２

④ When External Power Supply Is Used

６
＋５Ｖ
７
８ ＋２４Ｖ
(External)
９
１０
１１
〃 １２

２１
〃 ２２ ０Ｖ (External)

5. Interface
5-5
 IS-110A

6. Basic Operation
Turning on the Welding Power
○
1 Turn on the welding power. [WELD POWER] lamp lights up, and [READY] lamp
blinks for 7 seconds, then goes off.

CAUTION
Check that the display screen and lamps are turned on normally and the fan
motor is operated.

Setting the Program Unit

○
1 Call [MENU] screen. If other screen is displayed, press [MENU] key.
○
2 Move the cursor (→) to SCHEDULE MODE, then press [ENTER] key.
○
3 Set each item.
○
4 Press [MENU] key to call the [MENU] screen.
○
5 Move the cursor to SCHEDULE, then press [ENTER] key.
○
6 Preset each item. Set it a little lower than the standard for the first welding.

Starting the Operation

○
1 Input the start signal while the [READY] lamp is not on, and check each sequential
operation.

! WARNING
When confirming the operation, check that the SQZ time (squeeze
time) is sufficient. If the welding current flows before the welding
electrode force becomes sufficient, spatters are produced.

○
2 If no error is detected in ○
1 above, set a workpiece and weld it.
Turn on [WELD ON/OFF] key on the front panel, WELD ON/OFF of MA-627A and
external WELD ON/OFF signal. Check that [READY] lamp lights up, then supply
the welding current. At this time, confirm that the welding current is flowing
normally by checking [WELD] lamp and MONITOR screen.
○
3 Re-set the schedule so that the workpiece will be welded adequately.
○
4 When welding plural workpieces according to plural schedules, change SCHEDULE
# and set new time and welding current.
○
5 Set the upper and lower limits on MONITOR SET screen for each SCHEDULE #.

Turning off the Welding Power

○
1 Turn off the welding power; all the LED lamps go off.

6. Basic Operation
6-1
 IS-110A

7. Timing Chart
T1
DELAY-START SET Time

START

SCHEDULE
Input Signal

( 1. 2 .4 )

HEAT2

HEAT3

COOL ON/OFF
H EAT2
H EAT1
H EAT3

Welding Current
UPSLOPE

SQZ.

DELAY
Internal Signal

WELD

COOL

HOLD

Weld Force

Motor
Output Signal

END T2

Data Out
(When it is ON) T3

WELD DLY END

T1: Time set at DELAY-START SET on SCHEDULE screen.

T2: Approx. 200 ms (END signal is output while START is input, or for approx. 200 ms).
T3: Approx. 80 ms (During T3, next START is disabled).

7. Timing Chart
7-1
 IS-110A

8. Maintenance
(1) Replacing Battery
The life expectancy of the lithium battery installed to this equipment is five years. When
replacing the battery, follow the procedures below:

! DANGER
When replacing the lithium battery, be sure to turn off the
main power and wait for at least 5 minutes, then replace the
battery, so as not to get an electric shock.

ATTENTION
• The stored data may be lost when the battery is replaced. Before
replacing the battery, take the record of the data in the schedule data
table (Pages 9-7 and 8).
• When replacing the battery, work carefully to prevent damage to the
printed circuit board and parts mounted on it.
• Follow your local environmental regulations for battery disposal
because Lithium Battery contains dangerous materials.

○
1 Check that the power supply is turned off; remove the outside cover.
PC board bearing the lithium battery is located at left side of this power supply.

○
2 Insert your forefinger between the battery holder and button-type lithium battery to lift
it, then pinch it with the thumb and forefinger and pull it out.

○
3 Push in a new battery firmly with its positive sign (+) matched the positive sign (+) on
the battery holder.

○
4 Check that the battery is correctly set in the battery holder. Re-place the cover and
secure it with screws.

①Button-type lithium
battery
JIS CR2450 3V
②Battery holder

IS-110A
Rear

Printed circuit board ①

②

Fig. 8-1

8. Maintenance
8-1
 IS-110A

(2) Replacing Fuse

IS-110A has a fuse in valve circuit (weld force power supply) (see Table below). If it is
blown, replace it following the procedures below.

Circuit Fuse rating Size (Dia x Length) in mm

Valve T1A 250VAC 6.35 x 31.75

! DANGER
When replacing the fuse, be sure to turn off the main power
and wait for at least 5 minutes, then replace the fuse, so as
not to get an electric shock.

○
1 Check that the power supply is turned off; remove the outside cover.
PC board bearing the fuse is located at left side of this power supply.

○
2 Insert a narrow screwdriver on the fuse holders and pry it up by using the screw-
driver as a lever. At this time, apply the screwdriver only to the metallic part of the
fuse so that the glass tube will not be broken.

○
3 Place the metallic parts of a new fuse on the fuse holders, then push in the glass
tube with the thumb a little strongly.

○
4 Check that the fuse is correctly set in the fuse holders. Re-place the cover and
secure it with screws.

① Screwdriver ③ Fuse (Glass part)

Use a narrow type. ④ Fuse holder
② Fuse (Metallic part)

①
② ③

④
[Printed circuit board]

IS-110A Rear

Fig. 8-2

8. Maintenance
8-2
 IS-110A

(3) Cleaning / Replacing Filter

IS-110A has filters at its intake and outlet (Fig. 8-4).
Clean the filters once a half year observing the following procedures.
If it gets badly clogged and stained, replace it with a new one. If the filter is clogged, air
does not flow enough, causing internal temperature to rise and malfunction.

• Purchase the replacement filters from the filter manufacturer as we do not sell them.
[Replacement Filter Manufacturer and Model No.]
Manufacturer: NITTO KOGYO CO., LTD.
Model No. SLP-F1 (10-sheet set) for intake
SLP-F2 (10-sheet set) for outlet

• Cut the filter to install as shown below:

SLP-F1 for Intake SLP-F2 for Outlet

116mm
87mm

116mm
87mm

4-15mm chamfered corner 4-15mm chamfered corner

Fig. 8-3

! DANGER
Fan motor may hurt your finger.
When cleaning or replacing the filter, be sure to turn off
the power supply first.

Intake Outlet

WELDING POWER SUPPLY

AC INVERTER MIB-200A

PULL

PROGRAM
MONITOR
Ｉ／Ｏ
RS-485

P-00023-001

8. Maintenance
8-3
 IS-110A

Fig. 8-4

1 Remove the filter cover as shown

○
in Fig. 8-5.
WELDING POWER SUPPLY

2 Filter is inside the filter cover (Fig.

○ AC INVERTER M IB - 2 00 A

8-6). Remove it and cleanse with Filter

neutral detergent water. cover

ⅱ)
Pull filter
cover
toward you
to remove
Rear Side of Filter

ⅰ)
Insert finger
tip into hole
on bottom of
filter
Filter

Fig. 8-6 Fig. 8-5

3 After drying the filter, return it (a new one when replacing) onto the filter cover.
○
Secure the filter covers to the intake and outlet.

8. Maintenance
8-4
 IS-110A

9. Specifications
Model Name IS-110A
3-phase 480VAC/440VAC/400VAC/380VAC/240VAC/220VAC
Welding Power Supply (Voltage fixed to a customer-specified one when shipped)
+10%/-15%, common to 50Hz and 60Hz
Overvoltage Category Category III
Control Power Supply Stepped down from welding power supply
Input Power Supply
100 V AC or 24 V DC (Maximum output current: 0.5A)
for Valve / Motor
Single-phase 648V (Peak value at input voltage of 480V AC)
Single-phase 600V (Peak value at input voltage of 440V AC)
Single-phase 540V (Peak value at input voltage of 400V AC)
Output Voltage
Single-phase 510V (Peak value at input voltage of 380V AC)
Single-phase 325V (Peak value at input voltage of 240V AC)
Single-phase 300V (Peak value at input voltage of 220V AC)
Max. Output Current 200A (Peak value) (At 8% duty cycle)
Output Frequency 1kHz (800Hz and 600Hz selectable)
130kVA (At input voltage of 480V AC)
120kVA (At input voltage of 440V AC)
108kVA (At input voltage of 400V AC)
Max. Capacity
102kVA (At input voltage of 380V AC)
65kVA (At input voltage of 240V AC)
60kVA (At input voltage of 220V AC)
52kVA (At input voltage of 480V AC)
48kVA (At input voltage of 440V AC)
43kVA (At input voltage of 400V AC)
Rated Capacity
41kVA (At input voltage of 380V AC)
26kVA (At input voltage of 240V AC)
24kVA (At input voltage of 220V AC)
Output current 200A (At 8% duty cycle)
Average Max.
Output current 150A (At 12.5% duty cycle)
Duty Cycle
Output current 100A (At 23% duty cycle)
(See Figure 9-6)
Output current 38A (At 100% duty cycle)
1 Primary constant-current peak value control
○
(PWM peak value control)
Control Method
2 Constant-phase control
○
(Non constant current control)
Number of SCHEDULEs 7
1 SQZ /
○
0000 – 9999 ms 7 schedules
Squeeze time
2 DELAY /
○
Timer Settings 000 – 999 ms 7 schedules
Weld delay time
(SCHEDULE screen) 3 WELD /
○
000 – 600 ms 7 schedules
Weld time
4 UP SLOPE /
○ 000 – 400 ms 7 schedules
Upslope time (Included in Weld time)

9. Specifications
9-1
 IS-110A

5 COOL /
○
000 – 999 ms 7 schedules
Timer Settings Cooling time
(SCHEDULE screen) 6 HOLD /
○
000 – 999 ms 7 schedules
Hold time
Secondary Current 15 Schedules
Setting Range ○1 Primary constant-current peak control 0.50 – 9.99 kA
(HEAT1, HEAT2, HEAT3) ○2 Constant-phase control 10.0 - 99.9%
Set as follows:
Primary Current
Control Range 5A≦ Secondary current setting (HEAT1, 2 or 3) ≦200A
Transformer turn ratio setting (P/S RATIO)

Transformer Turn Ratio 1 schedule

Setting (P/S RATIO) Setting range: 1.0 - 199.9
1 Current monitor setting range
○
Upper limit (HIGH) setting range: 0.00 kA- 9.99kA
3 HEATs, 15 Schedules
Lower limit (LOW) setting range: 0.00 kA- 9.99kA
3 HEATs, 15 Schedules
(Monitor is turned off, if both limits are set to 0.00kA.)
2 Monitor value
○
Current Monitor
Average value of current, excluding upslope and the last
(CURRENT HIGH/LOW) half cycle of weld time setting, in the unit of weld time setting.
○3 Judgment output
When current is out of the range set for CURRENT on
MONITOR SET screen:
• CAUTION signal is output,
• [TROUBLE] lamp lights, and
• E-06 is displayed on program unit screen.
① [WELD POWER] lamp ④ [WELD] lamp
Status Indicator LED ② [READY] lamp ⑤ [TROUBLE] lamp
③ [START] lamp ⑥ [WELD ON/OFF] lamp
Memory Backup Battery Lithium battery (Data backup period: 5 years after shipment)
Cooling Method Air-cooled (fan motor)
① Ambient temperature : +5 to +40°C
② Humidity : 90% max. (no condensation)
Operating Environment
③ Altitude : 1000m max.
④ Pollution degree : 3
Transportation and ① Ambient temperature: -10 to +55°C
Storage Conditions ② Humidity: 90% max. (no condensation)
Heat-resistant Class E
Case Protection IP40
① Overcurrent 100A Fuse
Power is turned off when a primary
② No current current is not detected in primary
constant-current peak value control
Protective Functions
Overheating of power unit of inverter
③ Temperature and welding transformer are detected.
Setting data such as schedule setting
④ Self-diagnostic
are diagnosed.

9. Specifications
9-2
 IS-110A

Method Asynchronous, Simplex

Transmission rate : 9600 bps
Start bit : 1 bit
Data bit : 8 bits (ASCII code)
Parity bit : Even parity
Stop bit : 1 bit

Transmission format
① Monitor data
Character
Item Description Range
train
1 M, Identifier M (fixed)
2 nnnn, Control No. 0000 ~ 9999
3 nn, Welding schedule No 1~7
4 n. nn, HEAT1 current 0.00 ~ 9.99
RS-485 5 n. nn, HEAT2 current 0.00 ~ 9.99
Serial Interface
Specifications 6 n. nn, HEAT3 current 0.00 ~ 9.99
7 Linefeed code

Example: M, 0001, 5, 4.20, 4.50, 4.30,

② Error data
Character
Item Description Range
train
1 E, Identifier E (fixed)
2 nnnn, Control No. 0000 ~ 9999
3 nn, Welding schedule No 1~7
4~19 nn, Error code 01 ~ 20
20 Linefeed code
Example: E, 0001, 1, 03, 00, 00, 00, 00, 00, 00, 00,
00, 00, 00, 00, 00, 00, 00, 00,

9. Specifications
9-3
 IS-110A

Connection
IS-110A User

1 1

TXD(+) 2 2 TXD(+)

～
RS-485
Serial Interface RXD(+) 4 4 RXD(+)

～
Specifications
(Continued)
TXD(-) 9 9 TXD(-)

～
RXD(-) 11 11 RXD(-)

～
15 15

Outline Dimensions
and Mass 269 mm (H) x 186 mm (W) x 629 mm (D), 15 kg

Jumper wires ............... 4

Accessories Operation manual ........ 1

9. Specifications
9-4
 IS-110A

Options (sold separately) Specifications

Input cable PK-01855

Sub-number Length Remarks
Specifications
-002 2m
Line voltage 500 V AC min.
-005 5m
Line-to-Ground 300 V AC min.
-010 10 m Standard voltage

-015 15 m
Cross section 10 mm2 min.
Number of 4
-020 20 m cores
Withstand 3000 V AC for 1 minute
-102 2m voltage
-105 5m Insulation 20 MΩ x km
CE resistance
-110 10 m marking
Wire type Stranded wire, VDE0295, Class 5
compliant
-115 15 m Conductor: VDE0812/0281
Standard
-120 20 m Insulation: VDE0250/0281

Output cable PK-01856

Sub-number Length Remarks

-002 2m Specifications
-005 5m Line voltage 750 V AC min.
-010 10 m Standard Line-to-Ground
voltage 450 V AC min.
-015 15 m Cross section 10 mm2 min.
-020 20 m Number of 3
cores
-102 2m Withstand
voltage 3000 V AC for 1 minute
-105 5m
CE Insulation
resistance 20 MΩ x km
-110 10 m marking
compliant Wire type Stranded wire, VDE0295, Class 5
-115 15 m
Standard
Conductor: VDE0812/0281
-120 20 m Insulation: VDE0250/0281

Other options
Model No. Sub-number Length Model No. Sub-number Length
-002 2m -002 2m
-005 5m -005 5m
Circuit cable [SENS] cable
-010 10 m -010 10 m
SK-02136 SK-02131
-015 15 m -015 15 m
-020 20 m -020 20 m

9. Specifications
9-5
 IS-110A

IS-110A Duty Cycle

8%, 200A
200

180 Pulse width: 450μs (max.)

Ambient temperature: 40°C
160
12.5%, 150A
140
Output current (A)

120
23%, 100A
100

80

60

40

20

0
1 10 100
Duty cycle (%)

Board List for Maintenance

For repair or replacement, contact Miyachi Corp.

Model
IS-110A-00-00
Board
Main control board ME-1880-58S
Drive board ME-1832-00
Snubber board ME-1883-00

9. Specifications
9-6
 IS-110A

Schedule Data Table

SCHEDULE #
1 2 3 4 5 6 7
Items

CONTROL #

PROGRAMMED
DATE

CONTROL MODE <PRIMARY LIMIT> <FIXED PULSE>

P/S RATIO

SQZ.

DELAY

WELD

COOL

HOLD

UPSLOPE

HEAT1

HEAT2

HEAT3

START PULSE

HEAT1 LOW
CURRENT LOW / HIGH

HEAT1 HIGH

HEAT2 LOW

HEAT2 HIGH

HEAT3 LOW

HEAT3 HIGH

9. Specifications
9-7
 IS-110A

SCHEDULE #
1 2 3 4 5 6 7
Items

WELD ON/OFF ON OFF

START SIG. MODE ON OFF

RESET MODE ON OFF

END SIG. MODE ON OFF

DELAY-START SET

Number of
SET NC Times
DETECT
Time

CURRENT CAUTION
COUNT

9. Specifications
9-8
 186 (506) (123)

172 493

INDICATOR
W ELDING PO WER SUPPLY
FINE SPOT - INVERTER IS - 11 0 A D AN GE R
HIGH
VOLTAGE
P-1388
W ELD
POW ER
A C2 20 V IN
B R EA KE R CO V ER
10. Outline Drawing

P - 14 6 7A
READY

START

W ELD

10-1
TROUBLE
IS-110A

I /O

269
TROUBLE
RESET

P UL L
PULL

10. Outline Drawing

W ELD PROGRAM
M ONITOR
Ｉ／Ｏ COIL IN RS-485

P-1460

120 (79) 386

（Unit: mm ）
 IS-110A

11. Troubleshooting
If this Power Supply has trouble, MA-627A displays the error code and message, and
IS-110A outputs ERROR signal.
In this case, read this section carefully, then inspect the equipment and take necessary
measures. If you have any questions, consult Miyachi Corp. or your distributor.

Error
Contents Cause Measures
code
Self-diagnostic Since memory backup battery Replace battery.
E-01
error is dead, program data are lost. (See 8. Maintenance.)
Cooling water temperature Properly adjust temperature
rises and external thermostat and flow rate of cooling water
input circuit is open. for welding transformer.
Transformer
E-03 thermostat Check that Terminals 6, 7, 8
error C o n t r o l p o w e r s u p p l y f o r and 9 on External I/O Signal
external input is not connect- T e r m i n a l s a r e c o n n e c t e d
ed. correctly.
(See pages 5-1 and 2.)
Adjust cooling water tem-
perature to 35°C or less; flow
IGBT Cooling water temperature rate, 6 L/min or above.
E-04 thermostat rises and thermostat for power Check that the duty cycle does
error transistor in power unit is open. not exceed its specific value;
observe it.
(See 9. Specifications.)
Weld force is not Adjust welding head to exert
Primary sufficient. adequate force to electrode.
No-current current is Check setting of SQZ time to
E-05
error not detect- SQZ time is set see if it is too short.
ed. too short. (Set it longer than stroke time
of electrode.)
Welding current is out of
Check workpiece and welding
E-06 Current error CURRENT setting range on
electrode.
MONITOR SET screen.

Schedule HEAT 1, 2 or 3 setting.

E-10 P/S RATIO Correct each setting.
setting error
is > 200 or < 5

External emergency stop Rectify cause of emergency

circuit is open. stop, then close stop circuit.

Emergency Check that Terminals 6, 7, 8

E-12 and 9 on External I/O Signal
stop Control power supply for
external input is not connect- Terminals are connected
ed. correctly.
(See pages 5-1 and 2.)

11. Troubleshooting
11-1
 IS-110A

Error
Contents Cause Measures
code
Primary current above 220A is Check for welding transformer
E-13 Overcurrent
detected. and welding electrode troubles.
Cooling water flow in pipe to
Increase cooling water flow
which flow switch is installed is
rate to meet specifications.
low.
Flow switch Check that Terminals 6, 7, 8
E-15
error C o n t r o l p o w e r s u p p l y f o r and 9 on External I/O Signal
external input is not connect- T e r m i n a l s a r e c o n n e c t e d
ed. correctly.
(See pages 5-1 and 2.)
Schedule Schedule signal is not input
Input schedule signal before
E-16 signal input when external start signal is
start signal.
error input.
Frequency of incoming power
Check consuming condition of
Input power supply is not stable, and
E-17 electricity to see if it is used up
supply error equipment cannot determine if
to specified level.
it is 50 Hz or 60 Hz.
All LEDs went
out and opera- Control circuit fuse blew out. Replace fuse.
tion stops.

11. Troubleshooting
11-2