METHOD STATEMENT

Method Statement for

Installation and Pressure Testing of
Clean Agent Fire Suppression System FM200
DX3.1 Data Centre,
Plot No 6850619 Dubai Production City Dubai, UAE
Project No. M1544

Document Ref No: DX031-MCL-ZZ-ZZ-MS-F-SPRN-0004-P01

Project DX3.1 Data Centre Plot No 6850619

Project name Project No M1544
Dubai, UAE

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 1 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
DX031-MCL-ZZ-ZZ-
Main Contractor McLaren Construction LLC Document No
MS-F-SPRN-0004

MS for Installation and Pressure Testing of

Title/Task Revision No P01
Clean Agent Fire Suppression System FM200

Document
Date of issue 02-Sep-2022 Dondon Tinimbang
Prepared By
As per project
Proposed start date TBA Duration of task
Requirement

Contents
Section A Register of Revisions Page 3
Section B Scope of Works to be undertaken Page 4
Section C Location of the Project Page 4
Section D Location of the Works to be Undertaken with the Project Page 5
Section E Site Access/Egress and Access to the Work Zone Page 6
Section F Emergency Contacts Details and Procedures Page 7
Section G McLaren Site Specific HSE Safety Induction Page 8
Section H Welfare facilities Page 8
Section I Personal Protective Equipment Page 8
Section J Plant/Equipment and tools to be Used Page 9
Section K Materials To be used Page 9
Section L Temporary Works Page 10
Section M Inspection and Test Regime Page 10
Section N Communication/Toolbox Talks/Training Requirements Page 10
Section O Works Permits Page 11
Section P Environmental and Waste Management Page 11
Section Q Programme for the Works Page 12
Section R Housekeeping and Storage Page 12
Section S Working at Height Page 12
Section T Occupational Health Page 12
Section U Sequence of Works/Activities Page 13

Appendices
Appendix A Site Logistic Plans and Other Design Information Relative to the Works
Appendix B Crisis/Emergency Plan
Appendix C COSHH Assessments and Material Data Sheets
Appendix D Risk Assessments
Appendix E Technical Information
Appendix F Inspection and Test Plans
Appendix G Third Party competency/certifications
Appendix H Installation Checklist and Test Report

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 2 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
Section A - Register of Revisions

Rev. No Date Reason for Amendment Amended By Signature Has this amendment been
(Name) briefed to the operatives
involved and have the
operatives signed the register?
00 02-09-2022 Issued for Approval

This method statement has been prepared in conjunction with the following documents;

1. Specification – Division 21 Section 21 22 00

2. Reference Shop Drawing - DX031-MCL-ZZ-0G-DR-F-SPRN-4081 & DX031-MCL-ZZ-01-DR-F-SPRN-
4081.
3. Reference Material Submittal - DX031-MCL-ZZ-ZZ-TS-F-ZZZZ-0003 & DX031-MCL-ZZ-ZZ-TS-F-ZZZZ-
0004.
4. CODES:
- ASTM – American Society for Testing and Materials
- National Fire Protection Association (NFPA) Standards
- Factory Mutual systems (FM) Publication Factory Mutual Approval Guide.
- Underwriters Laboratories, Inc. (UL).
- Local Civil Defence requirements (DCD including UAE Fire Code)
5. UAE Federal Law No. 14 of 2014 on communicable diseases
6. United Arab Emirate Ministerial Order 337/2, Medical care to Workers
7. UAE Fire & Life Safety Code of Practice 2018.
8. UAE Ministerial Order No. 32 of 1982.
9. Federal Environmental Authority Law No.24/1999 and its supplements.
10. Federal Law No. (20) of 1991 Concerning the Civil Aviation Law.
11. Ministerial Resolution 688 of 2013, Regarding Fixing of Working Hours During Summer
12. Dubai Municipality Code of Construction Safety Practice, 2007-2011 edition
13. Dubai Municipality Technical Guidelines
14. Dubai Development Authority HSE Regulation
15. Local order No. 61 of 1991on Environment Protection Regulation in the Emirates of Dubai.
16. Articles (3,4,5,7) Local Law No. 21/2005 (Waste Management)
17. Local Order No. 11 of 2003 concerning Public Health & community Safety in the Emirate of Dubai
18. ISO 45001:2018, ISO 14001:2015 ISO 9001:2015
19. McLaren’s Integrated Management System Policy Statement
20. McLaren Management Procedures (MMP) and Function Procedures
21. McLaren COVID-19 Management Guidelines Rev 2
22. McLaren’s site specific SHEQ Plan

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 3 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
Section B- Scope of Works to be undertaken:
This method statement serves to outline the steps and actions that JJJV will adopt to undertake Installation and
Pressure Testing of Clean Agent Fire Suppression (FM200) System , as set out in the project specifications and
the approved shop drawings.
This method statement is intended only as a guideline. This method statement will be updated and resubmitted
should any major changes to the working methodology be required.
During the preparation of this MS, the critical hazard/Risks below have been identified, a detailed Risk
Assessment has been carried out for the task, enclosed along with this document.
1. Protection of persons/members of the public
2. Traffic/ Plant Movement
3. Manual Handling Injuries
4. Slip Trips and Falls
5. Fall from Height
6. Struck by
7. Lifting operation by telehandler
8. Falling objects
9. Mechanical Failure
Section C- Location of the Project
Location of the Project.
The Project premise is located as marked below.

Existing Services
As per current information, there are no services within the site boundaries.

A full survey will be undertaken to confirm this including an underground service scan and trial
trenches hand excavated in various locations around the project to locate any services running into, or
close to the plot.

A permit to dig must be obtained from McLaren prior to any excavations commencing.
MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-
Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 4 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
Section D- Location of the Works to be Undertaken within the Project

Ground level

Level 1
Section E- Site Access/Egress and Access to the Work Zone
MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-
Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 5 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

Refer to below Drawing:

Section F- Emergency Contacts Details and Procedures:

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 6 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

The following staff from McLaren will be on site during the execution of the works and will be responsible for
managing the works.
Name Position Company Contact Details
Fergus O’Boyle Project Director McLaren 050 922 4337
Vivek Allen Quadros Project Manager McLaren 050 4330423
Edwin Rebello Snr Site Manager McLaren 0559926208
Sukhjinder Singh Senior HSE Officer McLaren 055 658 0651
Lester Ramos  QA/QC Engineer McLaren 0561383961
Robert Heard MEP Manager McLaren 0503744801
Mark Summers Senior Project Manager JJJV 0564147305
Michael Enright HSE Manager JJJV 0563390767
Muthiah Palaninayagam MEP Construction Manager JJJV 056 408 5895
Joel Betreen Senior HSE Officer JJJV 0559657829
Dondon Tinimbang QA/QC Mechanical Engineer JJJV 0509098726

In case of an Emergency/fire Alarm, all operatives, Staff and Visitors are required to report to the Assembly
Point, which is indicated on the site logistics drawing, as indicated by the symbol below. A roll call will be taken,
and registers checked to ensure that everyone is accounted for. No one will be allowed to leave the assembly
point until the Emergency Response Controller confirms that it is safe to do so.

Assembly Point as per site Logistic Plan

Please refer to the attached Crisis/Emergency Plan, (Appendix B) which is to be implemented where the need
arises.

The Qualified First Aiders for the Project are listed below, and the first Aid Boxes will be available within the
First Aid Room and in the Main Office Reception.

McLaren: (Details of First Aiders) Subcontractor (Details of First Aiders)

NAME TELEPHONE NAME TELEPHONE
Mohammad Jaffar 056-6972215 Joel Betreen 055 9657829

Please see below the Emergency contact details:

Authority/Company Contact Telephone No.

Police 999
Ambulance 998
Fire (Civil Defence) 997
NMC Royal Hospital, DIP 04810880
McLaren Site Emergency No. 050-452-9570
Dubai Development Authority 8004332
MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-
Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 7 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

Section G- McLaren Site Specific HSE Safety Induction:

All those working on or visiting the DX3.1 Data Centre Project will be required to undergo a McLaren site
specific HSE induction before being allowed on site. The induction will be held within the project premises and
carried out by McLaren’s HSE Representative or a Construction team member, the induction includes details of
the site Emergency Procedures.

On completion of the HSE induction, those involved in this activity will be briefed on the contents of the MSRA
by their respective Site Engineer or Supervisor. They will then be required a sign a MSRA Briefing Register
(SAF019 UAE) confirming that they have been briefed and that they fully understand the MSRA and what is
expected from them during the execution of the works.
Any operative who will be operating any plant or equipment will be required to produce a copy of their Dubai/
Abu Dhabi Municipality/EIAC approved competency certificate/card and proof of health to enable McLaren to
issue them with the Plant Operators Authorisation (SAF023 UAE).

Section H- Welfare facilities:

Drinking Water-
Clean drinking water stations will be provided on site (Water coolers will be brought to site until permanent
water stations are installed) and all operatives are to ensure they take on enough fluids throughout the day and
comply with the Summer Working Plan.

Rest areas and toilet-

Rest areas and toilets are provided on site and located as per the DX3.1 Data Centre Project logistics layout
plan.

Section I- Personal Protective Equipment (PPE)

The Following Personal Protective Equipment must be worn/be available during the execution of the works
activities

Type of PPE Required Yes No

Safety Helmet Yes
Safety Footwear Yes
Eye protection Yes
Gloves Yes
Hi- viz Vests Yes
Overalls (for operatives only) Yes
Ear protection No
Face Respirator/ Face Mask Yes
Body Harness Yes
Respiratory masks No
Others (other specific requirements)

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 8 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

Please ensure that any specific precautions for PPE as identified within MSDS/COSHH assessment or any
specific requirements by supplier/manufacturer are to be complied and adhered to.
Section J- Plant and Equipment to be Used
It is anticipated that the following Plant and Equipment will be used during the execution of the works; other
items will also be identified on the schedule below.

*Note: All relevant competency certificates to be submitted to HSE Manager/Eng./Advisor prior to start of any
activity.

Type of Plant/Equipment to be Used Yes No Type of Plant/Equipment to be Used Yes No

Lifting X Cradle X
Mechanical hoist X Skid Steer Loader X
Mobile elevating working platform X` Hand tools X
Ladder X Electrical tools X
Hoist X CAT & Gen Set X
Test Equipment X Ventilation/Extraction Equip X
Task Lighting X Pump X
Scaffolding X Lifting slings/chains X
Mobile scaffolds X Tele Handler X
Podium Scaffold X Others: X

Section K- Materials To be used.

The following Materials will be utilised during the execution of the works, the Material Data sheets being
provided, which will allow the relevant COSHH assessments to be carried out; (See Appendix C)

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 9 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
Item Material Description MSDS Attached? COSHH Assessment
Attached?
1 CS Pipes and Fittings Not applicable No – to be submitted
3 Measuring Tape & Setting out Markers Not applicable Not applicable
4 Support accessories Not applicable Not applicable
5 Painting Materials No – to be submitted No – to be submitted
6 FM 200 Cylinder No – to be submitted No – to be submitted

Section L- Temporary Works

This Section is not applicable for the subject Method Statement.

Section M- Inspection and Test Regime

Before all activities begin, the team will be briefed on the requirements of the ITP by the Site Manager,
engineer in charge of the activity and the QAQC Engineer.

During this meeting, all those with specific responsibilities for implementation of the ITP and completing the
Work Inspection Sheets will have their roles and responsibilities briefed to them and their names added to the
ITP process flow chart.

The QAQC Engineer will verify that process is fully complied with.
Section N- Communication/Toolbox Talks/Training Requirements:
Before starting any activity, a Point of Work Risk Assessment will be carried out by the Site Engineer/ Supervisor
to ensure all risk and controls have been identified, this will be followed by a task briefing carried out in the
language of the team. All members of the team must sign the briefing sheet to confirm that they have
understood the task requirements.

During the Preparation of this MSRA the following training for the staff and operatives has been identified.
Item Description of Training Has the Training been If not, when will be
completed? (Yes/No) completed (Date)
1 3rd party training for operative of plant Yes, Certificates to be provided TBC
and equipment during induction.
2 First aider training Yes -
3 Power Tools Yes -
4 Banksmen/ Flagmen No, training to be provided prior TBC
to commencement of activity
5 Work at height / Scaffold No, training to be provided prior to -
commencement of activity
*Note: All relevant certificates will be submitted prior to works commencing or during induction. Where the
training has not been carried out, it must do so prior to the works/activities commencing.
Section O- Works Permits
MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-
Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 10 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
The following works permits will be required during the execution of the Works.

Item Description of the Work Permit Permit Issued by Tick only applicable
1 Permit to Enter Confined Space McLaren 
2 Permit for Lifting Operations. McLaren 
3 Permit to Dig McLaren
4 Permit to work Hot cutting or Welding McLaren 
5 Permit to Work in Ceiling Void McLaren 
6 Permit for Roof Access McLaren
7 Permit to Work with scaffold McLaren 
8 Permit to Work at Height McLaren 
9 Permit to Work – Electrical above 110V McLaren 
10 Permit to Work with COSHH Items McLaren 
11 Permit to Work at External Face of The Building McLaren
12 Permit for Removal of Existing Fall Protections McLaren
13 Permit for Pressure Testing McLaren 
14 Other Permit
Any other permits if required to be added

Section P- Environmental and Waste Management:

Labelled skips will be provided by McLaren, all waste must be segregated into the correct waste streams and
placed in the skips provided. It is important that waste is reduced, reused, or recycled wherever possible.
Toolbox Talks will be regularly briefed to the workforce to ensure this is understood.

1. Metal
2. Plastic
3. General
4. Concrete
5. Food waste
6. Hazardous
7. Wood Waste

Due to the nature of the works and the current site conditions, water shall be sprayed onto dirt/sand roads to
minimize dust pollution.

Where any plant is used, drip trays shall be placed underneath to catch any spilled oils or fuels. Oils and fuels
will be managed in accordance with the MSDS and the site Waste Management Plan.
All hazardous liquids must store in suitable, labelled containers with secondary containment to prevent ground
and water contamination.
Emergency spills kits must be available where any hazardous material is used.

Section Q- Programme for the Works.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-
Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 11 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
The works will commence as per the approved program of works and will continue until as per project
requirement.

Section R- Housekeeping and Storage:

Housekeeping will be carried out as and when required and storage of materials will be located as per the
approved site logistics plan.

Combustible materials will be carefully managed and monitored to reduce the risk of fire.

Section S- Working at Height

During the preparation of the MSRA, the following activities for working at height have been identified and
have been addressed within the risk assessments within Appendix D. (to be filled if applicable to your works)
Item Activity Risk Assessment Reference
1 Installation and Pressure Testing of Clean Agent Fire RA-F-0003
Suppression System FM200

Section T- Occupational Health

During the preparation of the MS, the following Occupational Health issues have been reviewed and addressed
within this Method Statement.

Item Description Preventative Measures, (see also within the Risk Assessments)
1 Safety Critical Roles Anyone identified as safety critical (i.e. Operators, riggers,
scaffolders, banksmen etc.) must have a medical check-up before
starting work
2 Bad Back/sprain due to A manual handing assessment will be carried out for all activities and
improper Manual handling all Operatives will receive Manual Handling training
3 Hand/Arm Vibration Exposure Action Values (EAVs) will be calculated for all vibration
activities. Where required, job rotation will be put in place and
recorded
4 Construction dust Roads shall be watered to minimise dust and housekeeping to be
carried out regularly.
RPE shall be provided for those at risk from hazardous dust
5 Noise Noise values will be monitored. Where required, job rotation will be
put in place and recorded. Where it is not possible to control noise,
PPE will be provided
6 Sun & Heat Drinking water and electrolyte additives will be provided.
Clothing shall cover legs and arms, gloves will be worn.
Summer Working Plans
7 Skin PPE shall be provided as required by MSDS

Section U- Sequence of Works for Installation and Pressure Testing of Clean Agent Fire Suppression

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 12 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
System FM200 – (Mechanical Side only)

Prior to start the installation at site, the following pre-installation task are essential.
1. Supervising Engineer will confirm that all necessary documentations are in-place to proceed and
identifies if there are any special requirements needed to undertake the work. If everything is
acceptable to proceed, the Supervising Engineer will issue an instruction to carry out the work.
2. Any works in confined spaces (where required) will be subjected to a risk assessment and a permit will
be requested prior to the commencement of any works.
3. All safety work permits must be obtained prior to commencement of work and all workers must be HSE
inducted.
4. All material shall be stored in a dedicated area near workplace allocated by main contractor & handled
by skilled labours.
5. Ensure that all materials to be used and equipment to be installed are checked by the Site Engineer /
QC against equipment data sheets and approved drawings. Materials should be inspected and
approved by the Consultant before being used.
6. The latest revision of the Approved shop Drawings should be available at the installation area.
7. The Site Engineer / Supervisor to orient and familiarize the workers involved in the installation
procedures and details, acceptance criteria and safety requirements relevant
8. All workers must wear PPEs and have work permits with detailed activities signed by the person in-
charge, prior to starting the works.
9. Works must be coordinated with other MEP services and civil team prior to commencement of any
installation work at site.

INSTALLATION PROCEDURES AND METHODOLOGY:

Threading Procedure (For 2”dia. And below Pipes)

1. Cut the required length of the pipe to be threaded.

2. Install the correct die head with threading teeth on the threading machine for the corresponding pipe
size.

3. Insert the end of the pipe to be threaded in-between the die head and tighten the chuck to hold the
pipes properly.

4. Support the other end of the pipe using the pipe support temporary stand.

5. Start the machine and engage the die head in to threading position.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 13 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

6. Thread the pipe until the required length of the thread is achieved.

7. After threading loosen the chuck and remove the pipe.

8. Drain the residual threading oil from the pipe into the oil tray of the threading machine.

9. Clean and remove all burrs at the end of threaded pipes.

Grooving Procedure (For above 2” dia. Pipe)

1. Cut the required length of the pipe to be grooved.

2. Check that the cut ends of the pipe.

3. Install the correct die on the Grooving machine for the corresponding pipe size.

4. Insert the end of the pipe to be grooved in-between the groove dies.

5. Support the other end of the pipe using the pipe stand.

6. Start the machine and at the same time apply pressure on the pipe toward the machine so that the
pipe does not slip out of the groove die.

7. Groove the pipe until the required depth of the groove is achieved.

Pipe Installation

1. Permit to work to be obtained prior to the beginning of works at site.

2. Pipework for FM200 discharge nozzles shall be delivered to site and stored in the designated laydown
area.

3. Where almost all pipework will be fabricated as required in NAFFCO workshop, however there will still
be a requirement for works on site.

4. Pipe will be grooved and threaded therefore minimum amount of hot works is required.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 14 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

5. Brackets will be manufactured out of Unistrut or C-channel and threaded rods and installed on site at
height using MEWP/Scaffolding/Ladders. Where required.

6. Pipe hangers will be used to hold pipework into position when installed.

7. Electric pipe threading machine will be set up in work location/site workshop.

8. Operatives will place pipework on stands and carry out preparation work of grooving and threading
pipework.

9. Operative will cut pipework to size where required using cold cutting if possible or angle grinder/chop
saw cutter. Hot works permit in place for use of angle grinder/chop saw cutter, Fire extinguishers and
fire blankets.

10. Operatives to ensure they are always wearing correct PPE i.e., standard site PPE with visor when using
grinder.

11. Once brackets are in position operatives will begin installing pipework as per approved drawings
routes.

12. Pipework will be lifted into position at height using MEWP or scaffolding or pipe lifter.

13. Once pipework is raised to correct height operatives will then place pipework into brackets and secure
into position in brackets.

14. The above process will be repeated until all pipework is in position.

15. All Pipework passing through walls/Slabs should have sleeves. ( sleeves under MEP contractor)

16. Touch up paint work will be applied to pipework where required.

Coupling Installation

1. Groove the pipe ends according to the manufacturer’s specification, project specification and
consultant’s approval.

2. Pipe must be free from indentations, projections or roll marks on exterior from the ends to the groove,
to assure a leak tight seat for the gasket.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 15 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

3. Place gasket over pipe ends, being sure gasket lip does not overhang pipe end.

4. Align and bring 2 pipe ends together and slide gasket into position centred between the grooves on
each pipe. No portion of the gasket should extend into the groove on either pipe.

5. Loosely assemble all segments leaving one nut and bolt off to allow for “swing-over” feature.

6. With 1 nut and 1 bolt removed, use the “swing-over” feature to position housings over gasket and into
the grooves on both pipes.

7. Insert the remaining bolt to allow easy tightening of the nut. Be sure track head engages into housing
recess.

8. Tighten nuts alternately and equally maintaining metal-to-metal contact at the angle bolt pads.

9. Tighten securely to assure a rigid joint.

Drop-In Anchor Installation

1. Identify the actual location of the hanger based on the approved shop drawing. Mark the position for

installing the drop-in anchor.

2. Check the hanger size to confirm the depth of the hole to be drilled based on approved shop drawings

and manufacturer’s specification.

3. Check the hanger size to select the right drill bit. Then drill the hole according to the manufacturer’s

specification on the marked position.

4. Clean the drilled hole to ensure it is free of dust.

5. Insert the drop-in anchor into the hole and intall.

6. Install the hanger rod into the drop-in anchor.

7. Drop-in Anchors shall not be used in hollow blocks and the surface to be checked prior to installation.

8. All the supports shall be taken from the structural members or beams

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 16 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
9. For beams will use cleats as below

10. Identify the actual location of the cleats to be installed and do the marking for hanged point

11. Drill hole according to the size of bolt on the marked position.

a. Fix the cleats to the beam.

b. Install the hanger rod.

c. Install the required pipe hanger based on shop drawing and pipe size.

Pipe Hanger Installation

1. Identify the actual location of the hanger based on the approved shop drawing. Mark the position for

installing the bolt to fix the angle piece.

2. Select the hanger based on the pipe size. Install the hanger rod to the angle piece.

3. Install the hanger to the pipe and the hanger rod.

4. Tighten the bolts and nut that hold the hanger rod and hanger evenly.

5. Secondary/Open area pipe support to be provided by MEP contractor.

Schedule of pipe hanger spacing and rod size

Pipe Diameter (mm) Maximum Hanger Spacing (mm) Rod Size (mm)
25 3000 10
32 3000 10
40 3000 10
50 3000 10
65 3000 10
80 3000 10
100 3000 10
150 3000 12

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 17 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
Painting of Pipes and Fittings

1. Painting Materials to be used on piping system should be as per approved Material submittal.

2. Apply paints only when temperature of surfaces to be painted and ambient air temperatures are
between 10 and 35 deg C.

3. Do not apply paints in rain, fog, or mist; when relative humidity exceeds 85 percent; at temperatures
less than 3 deg C above the dew point; or to damp or wet surfaces.

4. Verify suitability of substrates, including surface conditions and compatibility, with finishes and
primers.

5. Proceed with coating application only after unsatisfactory conditions have been corrected.

6. Clean pipe surface and areas where shop paint is abraded.

7. Use applicators and techniques suited for paint and substrate indicated.

8. Allow primer paint to dry for some hours prior to proceed with the first coat.

9. Apply Top coat using approved paints and allow it to dry.

10. Jotun Primer Grey – 40 – 60 microns

11. Jotun Top Coat RED – 40 – 60 microns, Total = 150 - 180 microns.

12. After completing paint application, clean spattered surfaces. Remove spattered paints by washing,
scraping, or other methods. Do not scratch or damage adjacent finished surfaces.

13. Protect work of other trades against damage from paint application.

14. At completion of construction activities of other trades, touch up and restore damaged or defaced
painted surfaces.

FM200 HFC-227ea CLEAN AGENT Installation

1. Study the drawings carefully and install the pipes as per approved shop drawings.

2. Layout of pipe support location is based on the approved drawings and shall be used chalk line to

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 18 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
ensure straightness and run parallel to building surfaces.

3. Measure location of supports and drill concrete slab and fix anchor bolt, threaded rods, and adjustable

hangers.

4. Clean the pipe internally after threading to remove burrs and foreign materials.

5. Pipe networks shall be aligned properly before final connection

6. Clean agent containers and other accessories shall be installed as per the approved drawings and as per

manufacturer's recommendation.

7. Verify that the pressure gauge of cylinder is within the green range to ensure the gas filling

measurement.

8. Check the identification sticker available on the cylinder to cross check the gas quantity with approved

drawing and calculation.

9. The location FM200 cylinder shall not obstruct the emergency escape route and means of egress.

10. Position the cylinder vertically on the plinth provided by Main Contractor and secure it firmly to the

wall.

11. Connect the pipes to the cylinder.

12. After installation of cylinders fix the manifold. Main and reserve cylinders arrangement should be

properly arranged.

13. Warning sign to be fixed on the Entrance door of Protected room.

14. Seal all the openings with the fire stop materials to avoid gas leaking from the room.

Nozzle Installation

1. All Nozzles will be installed according to the approved shop drawings and NFPA standards.

2. Check for the proper model, style, orifice size and temperature rating prior to installation.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 19 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
3. Install nozzle after the piping is in place to avoid mechanical damage, replace any damaged units.

Testing of FM200 Piping System

1. Check if the piping is installed as per approved shop drawing and installation is approved.

2. All the nozzle plugs need to be closed before starting the pneumatic pressure testing.

3. Check if the air compressor is installed properly with the piping.

4. Pipes Shall be tested with air for 40 Psi for 10 mins.

5. First pressure the pipe with air for 40 psi than observe for 10 Mins.

6. During this 10 Mins if pressure drop is less than 20% of initial pressure then Pneumatic Testing is pass.

7. If the pressure drop is more than 20% of initial pressure than apply soap solution in pipes joints to

check the leakage.

8. Rectify the leak, then redo the Pressure testing until we get the desired result.

9. Puff test will be conducted after pressure testing.

Puff Test of FM200 Piping System

1. Re-install all FM-200 discharge nozzles/heads.

2. At each discharge nozzle, tie a piece of ribbon, so that it can flutter when the air is passing through the
nozzle, providing a visual indication.

3. Ensure temporary hoses are connected at the cylinder/air compressor and connected to the system to
be tested.

4. Once ready open the valve on the cylinder/air compressor to allow air slowly flow through the
pipework system.

5. As the air passes through the system the ribbon tied to the discharge heads should flutter, proving the
flow is continuous and that all system valves are in the correct direction.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 20 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
6. Once the test is deemed to be accepted by the relevant parties in attendance, close off the valve
stopping the air from flowing.

7. Disconnect the temporary hoses and remove the ribbons from the discharge nozzles.

Installation of Electrical Components

1. Prior to installation check the size of the cable as per approved submittal and shop drawings.

2. All wiring circuits are installed as per manufacturers and contractor recommendation.

3. Install G.I conduits as per the required site routing and pull the cable using pulling spring.

4. Provide saddle on every 1200 mm or immediately after every bend.

5. Identify the cables are with tags and terminates cables with ferrules.

6. Manual release unit is accessible always even fire condition. Locate all devices so that it will not be

subjected to damage.

7. Install smoke detectors away from supply diffusers.

8. Minor changes to piping works and supports layout as per actual condition at site, may be allowed,

however changes/revisions done should be reflected on "As-Built Drawing”.

9. Panel, Bells, Detector, Remote indicator, Identification label, warning signs were installed as per the

approved drawing and location.

10. Check the required power supply 220 V single phase available to the panel and battery is charged to

use while the main power is shut down.

11. Check the required provision is available in the panel for interfacing with the main fire alarm panel.

12. Check that EOL resistors are installed for fixed devices.

13. Continuity test for Cable to done after loop completion.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 21 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT
14. From our Panel Volt free contact will be provided to control the Motorized damper/ Access doors.

15. Fix the electromagnet release devices in Master cylinder. This Electromagnet release device will be

fixed in master cylinder during the time of handing over of the system.

16. Check the control panel and electromagnet release devices are interfaced properly and tested prior to

the handing over of the system

17. Fire & Fault signal should be interface with Main FACP. (Scope by Fire Alarm Contractor)

Installation of Manual Call Point:

1. Necessary Installation permit need to place.

2. Install the Manual call points as per the approved shop drawings.

3. Manual call points to be installed @ wall with 1.2M from finish floor.

4. Terminate the cable to the device & label each device.

5. Check the installation and alignment of the devices.

6. Set the address number and mark in the shop drawings for commissioning and inspection purpose.

Installation of Smoke Detector:

1. Install the smoke detectors base as per the approved shop drawings.

2. Install the smoke detector inside the trench as per regulation either top of the soffit level or mid of the

trench in depth subject to the consultant approval and mock up installation.

3. Check the installation and alignment of the device.

4. Terminate the cable to the device. Label each device

5. Set the address number, install the detectors, and mark address numbers in the shop drawings for

commissioning and inspection purpose.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 22 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

Installation of Strobe Light / Horn Strobe / Bell:

1. Install the strobe light / horn strobe as per the approved shop drawings.

2. Strobe Light / horn strobe to be installed @ wall with 2.3M from finish floor level.

3. Check the installation and alignment of the device.

4. Terminate cable to the device.

Installation of Fire Alarm Control Panel:

1. Check the panel and remove all internal components before installing the back box of control panel if

the panel as recessed type.

2. Install the back box of the panel at the height of 1800mm from finish floor level to the top of the panel.

3. Check the installation and alignment of the panel, clean inside the control panel. Pull all cable to panel

through conduit pipe or trunking & remove the sleeves of cables.

4. The mock up installation to be carried out for the panel installation to get the consultant approval prior

to proceed other FM 200 installation.

5. Check all continuity of all loop or circuit & Fix all internal cards & parts etc.

6. Complete the cable terminations (except power supply and battery connection) Check the battery and

its terminals.

7. Ensure the terminations inside control panel are completed as per approved.

8. Complete the third-party connection with Building fire Alarm System with label. Volt free contact will

be provided to control the Motorized damper/ Access doors. (Cable needs to pull to panel by MEP

Contractor)

9. Make the system ready for commissioning & inform the commission engineer to start the programming

& commissioning activities once the installation is approved.

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 23 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX A
Site Logistics Plan

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 24 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX B
CRISIS PLAN

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 25 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX C

COSHH ASSESSMENTS AND MSDS

(To be Submitted)

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 26 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX- D

RISK ASSESSMENT

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 27 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX-E

TECHNICAL INFORMATION

(To be Submitted)

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 28 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX-F

INSPECTION AND TEST PLANS

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 29 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX-G

THIRD PARTY COMPETENCY/CERTIFICATES

(To be Submitted)

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 30 of 31 METHOD STATEMENT & RISK ASSESSMENT

 METHOD STATEMENT

APPENDIX-H

INSTALLATION CHECKLIST AND TEST REPORT

MS for Installation and Pressure Testing of Clean Agent Fire DX031-MCL-ZZ-ZZ-MS-F-

Title: Ref. No:
Suppression System FM200 SPRN-0004
Project: DX3.1 Data Centre Dubai Production City Rev. No: P01
Prepared By: Dondon Tinimbang Approved By: Vivek Allen Quadros Rev. Date:

SAF-098 (UAE) 09/20 Rev I 31 of 31 METHOD STATEMENT & RISK ASSESSMENT