Fayoum University 1st Year

Faculty of Engineering MDP114, Fall Semester

Mechanical Engineering Department Manufacturing Processes ι
Sheet # 2

Assigned on: 17.10.2022 Monday

Due date : 23.10.2022 Sunday

i. Answer the following questions:

1. What are the parameters of a machining operation that are included within the scope of cutting
conditions?
2. Explain the difference between roughing and finishing operations in machining.
3. What is a machine tool?
4. What is an orthogonal cutting model?
5. Name and briefly describe with drawing the four types of chips that occur in metal cutting.
6. Identify the four forces that act upon the chip in the orthogonal metal cutting model but cannot
be measured directly in an operation.
7. Identify the two forces that can be measured in the orthogonal metal
cutting model.

ii. Choose the correct answer in the following multiple choice questions.
1. Which one of the four types of chip would be expected in a turning operation conducted at low
cutting speed on a brittle work material:
(a) Continuous, (b) discontinuous, or (c) continuous with built-up edge
2. Which one of the four types of chip would be expected in a turning operation conducted at high
cutting speed on a ductile work material:
(a) Continuous, (b) discontinuous, or (c) continuous with built-up edge
3. Higher shear plane angle means smaller shear plane which means
(a) lower shear force, (b) high cutting force, or (c) high power
4. Which of the following cutting conditions has the strongest effect on cutting temperature:
(a) feed, (b) speed, or (c) depth of cut

Dr. Sabry Said |Page1