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Unit 4-Purchase Principle
Unit 4-Purchase Principle
Unit 4-Purchase Principle
INVENTORY
MANAGEMENT
MEANING –
Purchasing is a function of procuring goods and services from sources external to
the organization. Purchasing in essence is the task of buying goods of right
quality, in the right quantities, at the right time and at the right price.
The purchase item should be of specifies quality and desired quantity available at
the prescribed time at a competitive price. Purchasing is an operation of market
exploration to procure goods and services at desired quality, quantity at lowest
price and at a desired time.
Purchasing is defined as to buy materials of the right quality in the right quantity
from the right source delivered to the right place at the right time at the right
price.
DEFINITION:
The basic foundation in this type of relationship is the commitment and trust
between the buyer and the seller.
The buyer is the person or organization that purchases products from seller. A
buyer could be a manufacturer purchasing raw materials a customer buying a
finished product from a retailer.
The relationship between the buyer and seller can be either short term or long
term. Both short term and long term buyer and seller relationships have
advantages and disadvantages. Short term relations can be useful when a degree
of flexibility is required.
For example, short term agreements give the buyer the option to switch seller for
their next purchase.
Long term buyer and seller relationships generally involve a high level of
commitment and work to maintain. Entering into long term contracts may be
involved so it is important to have accurate forecasts about the future
performance and needs of both businesses.
Buyer and seller relationship may also be more scope for discount after the
relationship is established and there may be more flexibility in the timing of
payments.
It is the duty of sellers to deliver the goods to the buyer. Then the buyers accept
or reject it. If the buyers accept it then he must pay for goods.
Short term arrangements also have their disadvantages. They generally provide
little scope for payment and order flexibility. For example, a new supplier on a
short term agreement will want a definite order and prompt payment.
Buyers and sellers are the two wheels of the industry, be it that of the buyer or
that of the seller. Every buyer and seller must realize that growth of their
respective firms depends on the good will and relationships between the two.
Every buyer must realize that success of his firms depend on how good his
suppliers are and similarly every supplier must realize that his firms prosperity
depend on the prosperity of his buyers company.
Buyer and seller relationship are at the optimal level when the supplier supplies
the goods of right quality , in the right quantities , at the right price , and at the
right time and buyer understand the problems of the supplier and ensures
supplier’s firm makes profit and growth .
Common factor of Buyer – seller relationship:
2. Timely Communication :
Timely communication between buyer and seller is vital for
establishing good buyer-seller relationships. Both should be prompt in
acknowledging and replying the letters. A buyer gets numerous
opportunities to communicate with the sellers: delivery schedules, reports
of rejections, changes in workload, revision in schedules etc. Complaints
concerning delivery failures, rejections, shortages, debit note etc should be
made in such a way that negative reactions are avoided. Similarly seller too
gets ample opportunities to communicate with the buyer: order
acceptances, delays in deliveries, enquiries for payments and new items,
collection of rejected materials etc.
3. Business Ethics :
Both Buyer as well as seller must observe business ethics.
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Transactional or distant / Relationship
This type of relationship occurs when there is large number of suppliers
available.
When the supply market is constant
There is no complexity in the purchase decision
This method is preferred by the sellers when they feel that the buyer’s have low
potentials.
The sellers focus on low price of the product and also aim at timely delivery.
i) Right Quality
ii) Right Quantity
iii) Right Price
iv) Right time
v) Right Source
iii) Right Price: Right price does not mean the lowest price but the price
which minimizes the overall cost. Right price is not easy to determine
The technique of:
iv) Right Time: Right time and lead time are closely related. Right time
implies that the time at which the goods requested should be
received while lead time refers the time that elapses between the
communication of the need for the item by indentor to purchase till
the item is actually received and is made available for consumption.
v) Right Source: Only the right source can give goods of the right
quality, in the right quantities, at the right price and at the right time.
Right source aspect requires decisions as to what items should be
purchased directly from the manufacturers, which item from dealers
and which item from open market. Right source also requires the
analysis of transportation costs along with the basic price to make
selection between a distant supplier and a local supplier.
E-Bidding:
E- bidding can be used if the demand of the product can be specified , if the costs
are reasonable with regard to the procurement / buying volume and if multiple
suppliers exit who show interest in selling the product using an e-bidding.
DISADVANTAGES:
1) The preparation becomes a crucial factor for the success of the auction
2) Good infrastructure (e.g. electricity, internet) is necessary
3) Investment costs for a bidding platform and for the training of employees
4) Malpractice of the buyer is possible (e.g. artificially created competition)
Auction
An auction is usually a process Buying and selling of goods and services by offering
them up for bids, taking bids, and then selling the item to the highest bidder or
buying the item from the lowest bidder.
An auction is a sales event wherein potential buyers place competitive bids on
assets or services either in an open or closed format. Auctions are popular
because buyers and sellers believe they will get a good deal buying or selling
assets. Auctions are conducted both live and online.
In a closed auction, for example, the sale of a company, bidders are not aware of
competing bids.
In an open auction, such as a livestock auction, bidders are aware of the other
bids. Examples of auctions include livestock markets where farmers buy and sell
animals, car auctions.
Auction simply means the process of buying and selling goods or services to the
bidders. The main aim for the auctioneers is to sell the product/service for the
highest price. The sole purpose for auction is to just increase the commodity
value in the market so that the general public would be aware about the price
structure of the product/services. Generally the auction takes place for the sale of
antiques, rare products, or old collectible items.
Example of Auctions
Open Auctions
In an open auction, parties come together at a physical venue or online exchange
to bid on assets. An interested party is aware of the competing bid amounts and
continues to raise their bid until they are either declared the winner of the
auction (i.e., they submitted the last highest bid within the auction time limit) or
until they decide to drop out of the bidding.
Pros of Auctions:
Cons of Auctions:
Competitive process can deter some buyers
Cost of running an auction is significant
Competitive bidding process can drive up price
Auction Process
Before the start of an auction, potential buyers are usually allowed a preview
period to check the items on sale and examine their condition.
The preview period may be announced as being on the evening before the day of
the auction or a few hours before it starts.
Once potential buyers are done viewing all the items and are interested in placing
their bids, they must register with the auctioneer.
The registration process requires the buyer’s details like phone number, address,
and identification such as a passport or driver’s license number. Each registered
bidder is given a bidder card with a number that is used to identify all
participants.
The auctioneer gives a brief description of the item for sale and starts the bidding
with a price that he/she considers a reasonable opening price.
Alternatively, the seller may have set a minimum bid price that they will accept,
and the bidding starts there.
The bidders then call out their bids, with each bid being higher than the
subsequent bid.
The bidders lift up their bidder card to announce their bid price so the auctioneer
can identify who is making the bid.
The process ends when there are no more bids, and the buyer making the highest
bid gets the item.
The highest bidder takes ownership of the item immediately after paying their bid
price.
BUYING THE RIGHT QUALITY AND QUANTITY:
RIGHT QUALITY:
ISO 8402 defines quality as ‘ the totality of features and characteristics of a
product or service that bears on its ability to satisfy stated or implied needs’
o Quality of design
o Quality of performance
ii) Quality of conformance : refers to the extent the products and services
produced by the firm complies with the designer’s specifications.The
more closely the product meets the requirements of the design, the higher
is said to be its quality of conformance. Quality of design though is
closely related to quality of conformance yet the achievement of one does
not guarantee the compliance of the other.
Quality means the useful value of a specific thing for a specific purpose to fulfill.
The quality of a material has a direct relationship with its end use. In other words,
an inappropriate quality would mean that the end product is either too good or
too bad for a particular purpose. Producing the goods of best quality, the best
grade of raw material may be the right quality whereas for producing items of
medium quality, the average lowest grade may be the right quality.
The quality of the item is called as grades. Buying quality item can be measured
by physical tests, chemical analysis or by any other methods depending upon the
nature of a product.
‘The quality of a buying product must be built into the product’. For creating
goodwill, right production, standardization, elimination of waste and for better
results, and the buying right quality are very essential.
Thus, the right quality is the suitability of items purchased for a given purpose.
The best quality of materials purchased need not be the right quality.
Right quantity implies the most economical quantity that should be purchased at
a time in order to optimize the cost involved. Smaller quantities reduce inventory
carrying charges while bigger quantities give economy in price etc.
The purchaser must buy the materials in the right quantity to ensure that there is
no stoppage of production or no extra stock piling.
The inventory control wing of purchase) department, fixes up the economic order
quantity (EOQ), i.e., the quantity which should be purchased at a time to get the
maximum benefit at minimum total cost.
Quality should, therefore, be just right, neither more, nor less than what is
required for a given purpose.
One of the principal tasks of the Buyer is to buy the right quantity at the right
time. Determination of quantity is one of the difficult tasks, since
Another factor is that prices may fluctuate sometimes very sharply. For example,
certain products are seasonal in nature, like cotton, groundnuts, etc. It would,
therefore, be necessary to buy such materials when the opportunity is best and
not make periodic purchases as in the case of commodities which are available all
trough the year.
Buyer has to use his knowledge, experience to determine the quantity after
considering factor such as price structure, discounts, availability of the item and
make or buy considerations.
BUYING FROM THE RIGHT SOURCE AT RIGHT PRICE :
Right source :
Best source is from where buyer gets the material at the lowest price. But this is
not normally there are several other aspects related to this problem. Quality of
the material cannot be ignored. Equally important are quantity and price criteria.
Right source may be defined as the one who can supply goods and services of the
right quality, in the right quantities, at the right time and at the right price.
A buyer can get many sources but the good sources are difficult to get.
Source selection and source development require time and efforts on the
part of the buyer.
Source selection and source development is necessary for raw materials, tools,
spares or for items produced to commercial standards , or for items required to
buyer’s design ‘ or for imported items.
There are eight stages in the source selection and source development process of
this category of items.
These stages are:
i) Source requirement stage to identify the need for source
selection and source development.
ii) Source location stage to collect information on potential
sources of supply.
iii) Source investigation stage to identify technical, financial,
managerial and quality assurance capability of the vendors
and thereby generate data to serve basis for preliminary
source selection.
iv) Preliminary source selection stage to narrow down the
choice to those who are most likely to fulfill the
requirements successfully.
v) Techno-commercial discussions stage to discuss the
technical aspects of the item and finalize terms of contract
of the trail order.
vi) Trial order stage to carry out follow up with the supplier
until sample submission, sample validation , defect analysis
and defect prevention including follow-up for pilot lot and
bulk production lot.
vii) Source appraisal stage to review performance of the
vendor, render assistance and decide on future business
with vendor.
viii) Source retention stage to create necessary conditions so
that supplier sticks to the company.
Right source means the source which is reliable in all respect such as quality,
delivery, after sales service, etc.
The source of material should be located within a reasonable distance from the
buyer’s organization. This will minimize the delivery delays, higher transportation
charges and improve the personal contact between the buyer and the supplier
and enable better after-sales service etc.
The suppliers are not only supplying the required materials but they also supply
the information such as probable market conditions and the resultant price
trends, general industrial climate and the business environment.
The source from which the material is procured should be dependable and
capable of supplying items of uniform quality.
The buyers have to decide which item should be directly obtained from the
manufacturer. In emergencies, open market purchases and bazar purchases are
resorted to.
Therefore, right price is the price that must be paid to the supplier to
obtain the goods of the right quality at the right time.
ii) Quality requirements: A higher price is usually demanded for the critical
items since buyer have lesser options available compared to other items
where many alternative sources are available.
iii) Delivery Time: Time available to the buyer has a major influence on the
price charged by the supplier. A higher price is generally charged / paid
when buyer has limited time to wait and to create urge in the supplier to
supply, or he has no time to locate sources who could supply at lower
price.
Deciding the right price of a product depends on variety of factors, viz.; quality,
delivery time and ultimate life of the material, demand and supply curve, extent
of competition, government restrictions, after sales services, discount offered,
and terms of purchase etc.
The purchaser must have a thorough idea about the market prices, especially the
current prices of raw materials, their likely future trends, and environmental
conditions which affect prices. The purchaser should not be forced by the seller to
accept any price quoted by the supplier. There are various ways of determining
the right price.
A price that the buyer can afford and allows them to recover the cost of
production and make profit assuming the buyer is in business.
The price is an agreement between the buyer and the suppliers the former
considers his utility while the latter takes into account his cost of production.
The price can be kept low by proper planning and not by rush buying.
PURCHASING CYCLE INCLUDING STANDARD
CONDITIONS OF A PURCHASE ORDER (PO) –
Purchasing Cycle :
Purchasing activity plays a vital role in all the firms in general and in the
manufacturing firms in particular. Purchasing is not merely “buying to satisfy the
intendor’s requirements “but “buying goods of right quality, in the right
quantities, at the right time and at the right price.
The purchase order life cycle is the set of key steps involved in processing a
purchase order. It begins with an approved purchase requision, which is then
converted to a new purchase order and sent through the purchase order approval
process.
1. Establishing and communicating need for procurement: The need for purchase
originates in one of the firm’s operating department or its inventory control
section. The need is communicated to the purchase department through a
formal document called “Purchase indent “or “Bill of material “.
Purchase Indent: Purchase indent also called purchase requisition, is a formal
request made to the purchase department to purchase materials or services
specified therein.
PURCHASE ORDER –
A purchase order is a contract between the buyer and the seller and it gives
specific information like product or services to be delivered, delivery date, and
any other terms and conditions including the price.
Purchase orders contain the details ranging from products that are ordered to
shipping address. Below are details that usually forms part of purchase order:
2. Inspection, Warranty.
Goods delivered (whether paid for or not) are subject to inspection, testing,
and approval by Buyer before acceptance. Seller expressly warrants that all
articles, materials, and work will conform to the applicable drawings,
specifications, samples, or other descriptions given in all respects, whether
such drawings, specifications, samples or other descriptions are produced
by Buyer or third parties contracting with Buyer, and that the goods
delivered hereunder will be of good quality, material, and workmanship
merchantable and free from defects.
This warranty shall survive any inspection, delivery, acceptance, or payment
by Buyer of the goods or services.
3. Nonconforming Goods
4. Price
If price includes taxes or excises, and if such taxes or excises or any part
thereof are hereafter refunded to Seller, Seller shall immediately pay Buyer the
amount of such refunded, Seller certifies that the prices herein are not higher
than prices being charged to other organizations purchasing identical goods in
similar quantities at this particular time and do not discriminate against
purchaser.
6. Delivery time of Essence. Buyer’s schedules are based upon the agreement
that the goods will be delivered to Buyer by the dates specified on the face of
the purchase order. Time is therefore of the essence and if goods are not
delivered within the time specified hereon, Buyer may reject such goods and
cancel order.
7. Packing. Each package shall be numbered and labeled with Buyer’s order
number, item number, contents, and weight, shall contain an itemized packing
slip and shall be properly prepaid for shipment so as to secure lowest
transportation and insurance rates and to meet carrier’s requirements, unless
otherwise specified.
8.Trademark- if the goods specified within this order are peculiar to Buyer’s
design or if the goods bear Buyer’s Trademark or identifying mark they shall not
bear Trademark or other designation of the Maker or Seller and similar goods
shall not be sold or otherwise disposed of to anyone other than Buyer without
written consent of Buyer
10. Taxes
Seller accepts liability for payment of all payroll and Social Security taxes and
all other federal, state, or local taxes now or hereinafter imposed by any
government authority.
11. Conflicting Terms. If terms on this order do not appear on or agree with
Seller’s invoice as rendered, Seller agrees that Buyer may change invoice to
conform to this order and make payment accordingly.
12. Modification. Buyer shall have the right to make, from time to time, and
without notice to any sureties or assignees, changes as to packing, testing,
destination, specifications, designs, and delivery schedule. Seller shall
immediately notify Buyer of any increases or decreases in costs caused by such
changes and an equitable adjustment of prices or other terms thereof shalt be
agreed upon in a written amendment to this order.
13. Cancellation. Buyer reserves the right at any time and from time to time
without cause, to cancel all or any part of the undelivered portion of this order
by notice to Seller. In the event of such cancellation, Buyer shall not be liable to
Seller for loss or anticipatory profits, nor any other incidental or consequential
damages.
Contract:
Section 2 (h) of the Indian contract act 1872 defines the term ‘Contract’ as
an “Agreement enforceable by law “.
Definition –
All contracts are agreements but all agreements are not contract.
Contract = Agreement = Enforceable by law
Contract Agreement
Surplus stocks –
o These are materials which have no immediate use or at least in the
foreseeable future. They have accumulated due to faulty planning,
forecasting and purchasing. Sometimes, they may have accumulated
since they are standard bought in quantities only and not in loose
form where they would be more expensive. In short, surplus stocks
are the items which are in excess of their requirement.
o Surplus means such items which are more than the required quantity
and cannot be consumed during a specific time for certain reasons.
These are the materials which can be consumed at some future time
or that which is no longer required for the job, for which it was
purchased.
“A surplus item is one whose stock is likely to last longer than the normal
period of consumption “
For example, the spare parts of machines that have been phased out. Changes in
product design, technological advancements, rationalistic, food and drugs whose
effectiveness has lapsed over time, wrong codification etc. are some of the
reasons why obsolescence occurs.
One of the most common reasons for obsolescence of high technology / new
technology / automation / design change / product change / diversification.
“An obsolete item is one which has been superseded by another item
due to change in design, modification or substitution “
a) Product simplification is yet another cause for large scale
obsolescence. The management an item may decide to delete a
particular product because of its poor sale, its lower contribution or
both.
b) Sales return – Goods may be received back because the customer
has either payment problem or fails to retire the documents or
wrong supplies. If the goods have been produced for specific
requirement, the components for the same become obsolete when
taken into stock.
c) Financial degradation of materials in stock – Certain material
such as rubber parts when stocked beyond their service life become
non-usable and therefore obsolete.
d) Wrong purchases – Items procured because of error in description
or wrong code numbers may be found to be non-usable at the time
of assembly resulting into obsolete stock.
e) Changes in manufacturing process may render raw materials,
tooling etc. utilized in the old manufacturing process obsolete.
f) Excess buying procurement of non-stock items in excess of their
actual requirement leads to obsolete stock.
Management Of Scrap
Meaning of Scrap –
Scrap consists of residue or unutilized portion of raw materials which
cannot be used for manufacturer of other components, materials and
component rendered defective during manufacturer, non – returnable
empties, broken or worn out tools which are beyond retrievable,
irreparable parts of the machinery and the like.
3. Storage of scrap –
Different types of scrap should be stored so as to suit their
respective nature – steel scrap may be stored in the open yard , brass or
copper scrap in the scrap room and tools scrap in drums or wooden
cases.
Scrap –
Scrap means waste that either has no economic value or only the value of its basic
material content recoverable through recycling.
Management of Scrap –
Manufactures do not intend or plan to make scrap, but depending on the industry
and the product, scrap is produced. But depending on the type of scrap, it may be
recycled back into the production process or sold as a revenue generating product
or simply non – recyclable and enterprise has to pay for an outside contractor to
dispose of the product.
ETHICS IN BUYING:
The word ‘ethics’ refers to norms for conduct that distinguish between acceptable
and unacceptable behavior.
'Ethics' in purchasing/ Buying and supply management can relate to a wide range
of issues from supplier business procedures and practices to corruption.
The common areas relate to ethics and ethical behavior in companies include fair-
trade, ethical trading, ethical sourcing, social accountability, social auditing,
corporate social responsibility, corporate citizenship, codes of conduct and
reputation assurance.
Firms have reputations, just like individuals. Buyers can have significant influence
on corporate reputations.
Ethics is the systematic study of moral action provides the basis for deciding
whether a particular course of action of an individual is morally correct or
incorrect, good or bad.