MOTOR, HT, MAINTENANCE, ELEC, 4Y

STD TEXT CODE: XXXXXX

OBJECTIVE:

Preventive Maintenance of HT Motor.

GENERAL:

 This procedure shall be conducted under the guidance of a competent

Electrical Technician / Maintenance Supervisor who shall be responsible for
ensuring that the procedure is conducted correctly, safely, effectively,
and not to cause unplanned production deferment.
 Liaising with local Control room operator, positively identify equipment
control supply is isolated to the panel.

TEST EQUIPMENT REQUIRED:

 Multi-meter
 Megger
 Electrical toolbox
 Relay test kit

SPARE PARTS:

NA

SAFETY:

 Obtain work permit from designated authority.

 Ensure circuit is dead and static energy to be discharged.
 Issue electrical isolation certificate to designated authority.
 Use Personal Protection Equipment.
 Control Room must be informed that work is being carried out on motor.
 Ensure adherence to proper PPE (helmet, ear plug/earmuff, gloves, goggles,
dust mask, high visibility clothing and safety footwear as applicable) and
confirm that the PPE satisfies the basic safety requirement.
 Ensure adherence to all Safety precautions and procedures.
 Conduct toolbox meeting before executing the job. Toolbox meeting should
explain the job step and risk involved in executing the job.

BEFORE TEST:

Brief the operator the scope of work and assist him to engage safety
measures i.e. PTW, process reading interruption, vigilance and manning
requirement, risk, and its mitigation. Mutually agree with the operator
that safety measures are in place. obtain operators signature on the PTW
(Permit to Work).
PROCEDURE:

MOTOR:

 Clean the motor externally.

 Clean and inspect for any damaged Cooling fan fins, replace if required.
 Lubricate the bearing as required and check the Lubricating systems.

TERMINAL BOX:

 Clean Inside Terminal Box.

 Visually check the terminal box seal/gasket condition, replace if required.
 Inspect Terminal connection Insulation and Insulators for crack/damage.
 Carryout the Insulation Resistance test of the Motor with Cable.
 Carryout the Motor Winding Impedance test of the Motor with Cable.
 Perform MCSA (Motor Current Signature Analysis) test of the motor to
inspect,
1)Power Analysis
2)Stator Fault
3)Rotor Fault
4)Air Gap
 Ensure that revalidation of EX proof Certificate as per IEC standard, if
applicable.
 Check tightness and condition of Heater.
 Check the Motor Power cable Terminal connection tightness.
 Check the Motor Earth Connection.

MOTOR FEDEER:

 Clean the Motor Feeder and its internal components.

 Check the Functional test of Circuit Breaker.
 Check the function of panel Anti-Condensation Heater.
 Check the feeder side power and control connection tightness.
 Check the healthiness of panel Selector switches and its operation.
 Check and replace panel blown indication lamp.
 Check the feeder Earth connection.
 Check the function test of space heater.

PROTECTION RELAY:

Test and calibrate the following motor protection as per recommendation of

manufacturer and record test results.
A) Over current protection
B) Earth fault protection
 C) Negative sequence protection
D) Thermal overload protection
E) Locked rotor protection
F) Differential protection
G) Under / Over voltage protection
H) Under current protection
I) Trip circuit supervision
J) Auxiliary relays

 Certified protection engineer is required for this activity, with secondary

injection equipment.
 Ensure that the unit is fully isolated, earthed/Discharge relevant bus
section and safe to work on.
 The selected bus section should be tripped.
 Witness the certified protection engineer performing function checks on the
protection relay equipment, using the specific settings relevant for each
individual relay and Vendor shall submit relevant reports.
HAND SWITCH:

 Clean the switch and its accessories.

 Check the terminal connection tightness.
 Check the knob for any crack/damage. Replace if required.
 Check the continuity of the switch.
 Check all cable connection are tight and in good condition.
 Check the integrity of earthing connection.
PUSH BUTTON:

 Clean the switch and its accessories.

 Check the terminal connection tightness.
 Check the knob for any crack/damage, replace if required.
 Check the continuity of the switch.
 Check all cable connection are tight and in good condition.
Check the integrity of earthing connection.

DE-ISOLATION:

 Confirm electrical isolation has been removed.

CLOSE-OUT:

 Return and Close the work permit.

 Record details of all observations & actual jobs carried out including
spares used.
 Collect all leftover items ensuring good housekeeping practices. Make
necessary arrangements to dispose of used items according to the
environmental protection regulation.
  Any abnormalities report for corrective actions.
 Enter observations / history into SAP for performance analysis through line
supervisor. This will be useful for future reference.
 Close the work order.

MOTOR CHECKLIST:

S No Activity Comments/Status
1 Clean the motor externally
2 Check the terminal connection tightness
3 Check the motor insulation resistance with cable
4 Check the Polarization index of motor
5 Perform MCSA analysis test of motor
6 Check the cooling fan for any damage
7 Check the space heater
8 Check the Earthing connection
9 Check Bearing lubrication
FEEDER CHECKLIST:

S No Activity Comments/Status
1 Clean the panel interior/exterior
2 Check the terminal connection tightness
3 Check the function of panel cooling fan
4 Check the function of panel heater
5 Check the operation pushbutton and selector switch
6 Check and replace blown indication lamp
7 Check the function test of circuit breaker
8 Check the Earthing connection
9 Check the function test of Protection Relays