INSPECTION & TEST PLAN (I.T.

P)
: Instrument Cables Installation,
PROJECT : RASGAS ONSHORE EXPANSION PROJECT PHASE-II (RGX II) DOC.NAME
.Termination and Testing
COMPANY : RASGAS COMPANY LIMITED. DOC.NO : DOD-ITP-INS-003
CONTRACTOR : CTJV (JV of Chiyoda – Technip) REV.NO. :2
SUB-CONTRACTOR : Dodsal Engineering Pte Ltd. ISSUE DATE : 23.12.2007
PROJECT NO. : RG6-CS-004
INSPECTION TEST CODE R = REVIEW OF DOCUMENTATION
W = WITNESS POINT (ACTIVITY CAN PROCEED IF NOT ATTENDED BY THE CONCERNED INSPECTION AGENCY)
H = HOLD POINT (ACTIVITY SHALL BE UNDER HOLD TILL IT IS CLEARED BY THE CONCERNED INSPECTION AGENCY)
S = SURVEILLANCE (RANDOM WITNESS OF AN ACTIVITY)

Inspection Agency
Sl. No. Activity Characteristic to be checked Responsible Person Reference Documents Acceptance Criteria Verifying Documents
Dodsal CTJV Company

RG6-S-00-1370-002,
RG6-S-00-1370-011/ 026
D-660-1378-201-07,
D-667-1378-852-01,
D-82-1378-201-01,
D-84-1378-201-
Review of drawings/ method statement/ DOD-MST-INS-003
1 Reviewing the documents 01,02,03,04,05,06, CTJV Approval H W R
specification etc. Inst. QC Inspector
D-86-1378-201-01,02,
D-87-1378-201-04,
D-87-1378-202-03,
D-87A-1378-201-
01,02, D-90-
1378-201-01,02,04

Material Receiving
• Check with reference to CTJV
RG6-S-00-1370-002 RG6-S-00-1370-002, Report
.

2 Material receipt and inspection Drawings QC Material Controller / H/R W W

RG6-S-00-1520-024 DOD-QCP-INS-003 DOD-RGX-F051,
• Vendor’s Drawings Inst. QC Inspector
DOD-RGX-F049,
RG6-S-00-1370-002,
• Check continuity test
3 Cable tested on drum in Laydown Area RG6-S-00-1370-002 DOD-QCP-INS-003 DOD-RGX-F359 H W W
• Check insulation resistance test Inst. QC Inspector
Inspection / acceptance of underground • Check with reference to CTJV
conduits / above ground instrument Drawings Inst. Engr. / RG6-S-00-1370-002 RG6-S-00-1370-002 DOD-RGX-F364
4 H W W
ladder tray or other supprts, prior to • Vendor's Drawings Inst. QC Inspector RG6-S-91-1382-124 DOD-QCP-INS-003 DOD-RGX-F365
cable laying.

RG6-S-00-1370-002
Cable Trench and Bottom Layer Sand • Check Trench Dimensions RG6-S-00-1370-002, DOD-RGX-F362
5 Inst. QC Inspector / RG6-D-00-1310-013, H W W
bed • Check Quality and depth of sand bedding DOD-QCP-INS-003
Civil Inspector RG6-D-00-1310-014

• Check condition of cable outer sheath for

damage
• Check that different types of cable are
segregated and bundled correctly.
• Check correct dressing and separation
where cables cross. Inst. Engr. / RG6-S-00-1370-002 RG6-S-00-1370-002 DOD-RGX-F317
6 Cable laying at each level H W W
• Check that idents are at 50m intervals,at Inst. QC Inspector DOD-QCP-INS-003
bends,at entry to side trenches and
when entering conduits and ductbank.
• Check that all cable-ducts and ductbank
entries are sealed off with approved
sealant.

Doc No.: DOD-ITP-INS-003 rev. 2 Page 4 of 4

Instrument Cables Installation,Termination and Testing.
 INSPECTION & TEST PLAN (I.T.P)
: Instrument Cables Installation,
PROJECT : RASGAS ONSHORE EXPANSION PROJECT PHASE-II (RGX II) DOC.NAME
.Termination and Testing
COMPANY : RASGAS COMPANY LIMITED. DOC.NO : DOD-ITP-INS-003
CONTRACTOR : CTJV (JV of Chiyoda – Technip) REV.NO. :2
SUB-CONTRACTOR : Dodsal Engineering Pte Ltd. ISSUE DATE : 23.12.2007
PROJECT NO. : RG6-CS-004
INSPECTION TEST CODE R = REVIEW OF DOCUMENTATION
W = WITNESS POINT (ACTIVITY CAN PROCEED IF NOT ATTENDED BY THE CONCERNED INSPECTION AGENCY)
H = HOLD POINT (ACTIVITY SHALL BE UNDER HOLD TILL IT IS CLEARED BY THE CONCERNED INSPECTION AGENCY)
S = SURVEILLANCE (RANDOM WITNESS OF AN ACTIVITY)

Inspection Agency
Sl. No. Activity Characteristic to be checked Responsible Person Reference Documents Acceptance Criteria Verifying Documents
Dodsal CTJV Company

• Check continuity test RG6-S-00-1370-002

Inst. Engr. / RG6-S-00-1370-002
7 Testing of Cables after laying • Check insulation resistance test RG6-S-91-1548-001 DOD-RGX-F360 H W W
Inst. QC Inspector RG6-S-91-1548-001
DOD-QCP-INS-003

Inst. Engr. / RG6-D-00-1310-013, RG6-S-00-1370-002,

8 Sand cover over each cable layer • Check quality and depth DOD-RGX-F377 H W W
Inst. QC Inspector RG6-D-00-1310-014 DOD-QCP-INS-003

• Check location of termination

• Check type of gland
DOD-RGX-F366
• Check pin / Fork/ type lugs,
• Check ferrules,
Main Cables glanding , termination and • Check proper terminel connection Inst. Engr. / RG6-S-00-1370-002, RG6-S-00-1312-901
9 H W W
Final Testing ---------------------------------------------------- Inst. QC Inspector RG6-S-00-1312-901 DOD-QCP-INS-003
• Check continuity test
• Check insulation resistance test
DOD-RGX-F361M
• Check Phase sequence

• Check location of termination

• Check type of gland
• Check pin / Fork/ type lugs, DOD-RGX-F366
• Check ferrules,
Secondary Cables glanding , • Check proper terminel connection Inst. Engr. / RG6-S-00-1370-002, RG6-S-00-1312-901
10 H W W
termination and Final Testing ---------------------------------------------------- Inst. QC Inspector RG6-S-00-1312-901 DOD-QCP-INS-003
• Check continuity test
• Check insulation resistance test DOD-RGX-F361S
• Check Phase sequence

Release the trench to civil Group for

protection tile laying over • Check correct installation as per route RG6-D-00-1310-013, RG6-S-00-1370-002,
11 Inst. QC Inspector / DOD-RGX-F186 H R W
sand ,backfilling and compacting / RG6-D-00-1310-014 DOD-QCP-INS-003
Civil Inspector
paving.

RG6-S-00-1370-002,
12 Documentation Compliance to this ITP DOD-MST-INS-003 DOD-QCP-INS-003 QC Dossier R R R
Inst. QC Inspector

13 Handover Compliance to this ITP As per CTJV advice QC Dossier W W W

Inst. QC Inspector

Doc No.: DOD-ITP-INS-003 rev. 2 Page 4 of 4

Instrument Cables Installation,Termination and Testing.
ON & TEST PLAN (I.T.P)
: Instrument Cables Installation,
.Termination and Testing

Inspection Agency

Doc No.: DOD-ITP-INS-003 rev. 2 Page 4 of 4

Instrument Cables Installation,Termination and Testing.
ON & TEST PLAN (I.T.P)
: Instrument Cables Installation,
.Termination and Testing

Inspection Agency

Doc No.: DOD-ITP-INS-003 rev. 2 Page 4 of 4

Instrument Cables Installation,Termination and Testing.