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5.1 Vendor Quality Plan
5.1 Vendor Quality Plan
5.1 Vendor Quality Plan
BK91-1409-FSF-VED-001-QAC-
Q04-0001
Approval Code Remarks
Here
Code 1 Approved
With Minor Comments: Revise and
Code 2 Resubmit, Works may proceed
With Major Comments: Revise and
Code 3
Resubmit, Works may NOT Proceed
Code 4 Reference and information only.
Faisal Shahzad Quality
Section Head 06/09/2021
13/08/2021
These comments do not relieve the Contractor/ Vendor and/ or their
Sub‐contractors of their responsibilities to meet the requirements of
the Contract.
0
ISSUED FOR
05-09-2021 Shao Liquiang Zhu Haitao Zhao Xiaolin Qi Yupei
APRPOVAL
Purchase of field surface facility (FSF) Line pipes and bends for Block 9 Phase 1
Agreement Title: Purchase of field surface facility (FSF) Line pipes and bends for Block 9 Phase 1
INDEX
S. No. Description
1.0 Definition
2.0 Introduction
12.0 Annexures
1.0 Definition
2.0 Introduction
This plan has been developed to service and support the needs of the execution of, Project -Purchase of
field surface facility (FSF) Line pipes and bends for Block 9 Phase 1 Agreement
No:BLK9/IRQ-SF-PO-0212 and to demonstrate our ability to consistently provide the pipe that meet
the Customer requirements. This project will be executed at our TIANJIN PIPE CORPORATION, 396
JINTANG ROAD, TIANJIN, CHINA.
TPCO shall be responsible for the implementing and enforcing TPCO policies, Customer requirements
of Project - Purchase of field surface facility (FSF) Line pipes and bends for Block 9 Phase 1
Agreement No:BLK9/IRQ-SF-PO-0212, in conformance with the requirements of ISO 9001: 2015 and
TPCO Quality Management system.
Manufacture Products will confirm and exceed our customer requirements & expectation.
Continually Improve our Quality Management System and achieve our defined Quality
Objectives.
Satisfy Project requirements for the manufacture of the products and continually strive for higher
quality to achieve customer satisfaction
Employ effective Project Management skills for ensuring projects execution as per technical and
time requirements specified by our customers
Fulfill all the Project Requirements and ISO 9001:2015 requirements by continually improving
Products & Services
To ensure timely document submissions before the goods arrive at the destination port.
To provide the product on time and in keeping with the proposed project scheduling as per the
delivery time of each PO.
To perform all operations in accordance with the approved Manufacture Procedure Specification.
To provide good quality products which meet the standard and specification.
The Project Quality Plan of TPCO specifies the processes and quality of the products and resources
required for the manufacturing, inspection, testing and supply of C.S. Seamless Line Pipe & coating
as listed below under the project scope of work for Project - Purchase of field surface facility (FSF)
Line pipes and bends for Block 9 Phase 1, manufactured by Tianjin Pipe Corporation, located at
No. 396 Jintang Road, Dongli District, Tianjin, China – 300301
The Project Quality Plan applies to all required products in Agreement No. BLK9/IRQ-SF-PO-0212
between Company and Vendor.
6.1 General
ISO9001: 2015 Quality Management System
API 5L 46 Edition
th
Specification for Line Pipe
BK91-1101-GEN-999-PPL-SPC-0004_0 Specification for Transportation and Handling of
Steel Pipe
BK91-1101-FSF-999-PPL-MR-0001_B Material Requisition for Line Pipe & Hot Induction
Bend - FSF
6.4 Coating
BK91-1101-FSF-999-MAW-SPC-0001_B Specification for FBE Internal Coated Piping and
Induction Bend
TPCO maintains an Approved Sub Vendors List to enable effective management of the qualification,
approval and maintenance of certification of all products and services. Management Procedure of
Outsourced Process No. QP-00-8.4-3 was referred and quoted.
Management Procedure of Outsourced Process No. QP-00-8.4-3 was referred and quoted.
The following department shall keep communication by email and weekly meeting.
evaluation and re evaluation of the supplier's equipment capability and supply capability, and
establish and keep the supplier's files.
Responsible for making the plan of outsourcing processing projects and compiling the list of
outsourcing processing projects.
Be responsible for signing processing agreement or contract with qualified outsourcing supplier
according to the process or activity of outsourcing products.
Quality Management Department - QA/QC Manager
Evaluate and re evaluate the quality management system of outsourcing suppliers according to
the arrangement of production planning department, and form evaluation report and list of
qualified outsourcing suppliers.
Be responsible for organizing and supervising the incoming inspection or verification of
outsourcing products,and supervising the production of outsourcing process on site when
necessary.
Responsible for the management of outsourcing activities such as flaw detection signed with the
Department, such as signing technical contract.
Be responsible for the quality verification of entrusted outsourcing products
Export Department – 5
Project Manager
Qi Yupei
All the project specific requirements such as applicable codes, standards and specification are stated in
the specific procedures, MPS, ITP, generated based on documents stated in the Contract / Purchase
Order.
MPS & ITP must be approved by Customer, and is a perquisite for starting manufacturing
Process & Coating.
The ITP defines the type of inspection, frequency, testing and inspection method and acceptance criteria
for processes and product in accordance with the referenced standards, project
specifications and agreements.
Test Methods detail the step by step process involved in completing the test activity of the finished
product in accordance with the referenced standards, project specifications and agreements.
Prequalification trial will be conducted prior to production. Results will be presented to Customer and
Third Party Inspection for review and acceptance.
All the quantitative parameters, including Prequalification requirements are stated in the ITP. The
Inspection and Testing will be performed by trained Quality Control personnel.
After Completion, Certificate & Reports will be included in the Manufacturer Record Book.
10.1 General
10.2.1. General
The Company has established the documented quality management system according to the
API Spec Q1 Latest edition and the GB/T19001-ISO 9001:2015. The documentation
includes documented statements of a quality policy and quality objectives.
a) Quality Manual that addresses each requirement of the API Spec Q1
9th edition and includes the scope of quality management system and all the process
stated in the API Spec Q1 9th edition and ISO9001:2015; a description of the sequence
and interaction between the processes of the Company’s quality management system
and identification of processes that require validation i.e. reheating, sizing,
stretch-reducing, NDT, heat treatment processes.
b) Quality Assurance Procedures that: ensure the effective planning, operation, and
control of its processes and compliance with specified requirements i.e. standards of
external origin, enterprise standards, internal standards including quality control plan,
procedure notice, procedure technical documents, operation regulations and operation
instructions; provide evidence to prove and analyze the operation of the Company’s
quality management system and identification of legal and other applicable
requirements to which the organization claims compliance that are needed to achieve
product conformity. All procedures are established, documented, implemented, and
maintained for continued suitability.
(including records from supplier) shall be retained at least 5 (five) years. Inspection and test
records for certifying the final acceptance of finished products, records for traceability and files
for main production machines, measurement and inspection equipments shall be retained for at
least 10 years or as required by customer, legal, and other applicable requirements, whichever is
longer. When required by the contract, the records in agreed period can be destroyed only after
proposed by he keeping department and approved by Quality Assurance Department.
B. Personnel Competence
a) Determination of requirements for personnel competence
The Organization Department prepares the job specifications for the leaders based on
the configuration of leader posts in the Company. Each controlled department shall
prepare the job specifications for its leader, it shall be reviewed by the Organization
Department before approval by General Manager. Each controlled department is
responsible for preparing the job specification of the posts then submits to the
Enterprise Administration Department for documentation.
b) Validation of post qualification and personnel competence
The Human Resource Department and Organization Department are departments for
comprehensive management, in charge of personnel qualification for various levels
within the Company.
The Organization Department is responsible to conduct personnel qualification test as
the requirements of General Manager for those personnel whose position is above
section chief and department leader. The Human Resource Department is responsible
to conduct personnel qualification evaluation for those personnel whose position is
under section chief. According to the requirements of Management Procedures for
Validation of Personnel Qualification and the Job Specification, the human resource
division of each controlled department shall verify the personnel qualification
combining with education, training, work experience and skills of various personnel
and ensure that personnel performing work affecting conformity to product and
customer requirements is competent. When personnel were found not meet the
requirements, training and other measures shall be adopted toward the achievement of
required competency. Working at key posts, such as NDE inspector, special operations
personnel and etc. must hold certificates issued by relative authorities.
c) Evidence of the determination of competence of personnel shall be recorded and
maintained.
The procedure shall define responsibilities of relevant departments within the company
and maintain the work environment needed to achieve conformity to the product as the
following:
a) The Equipment Management Department is responsible for the management
of the Company's infrastructure, including fixed assets, production equipment
and its operation and maintenance, buildings, and workspaces.
b) The Energy Department is responsible for the management of operation, spot
check and maintenance of the Company’s energy equipment.
c) The Automatic Measurement Control Center is responsible for the
management of design, implementation and maintenance of the Company’s
computer information system, communication system and industrial television
system.
d) Manufacture Plants, Equipment Management Department, Energy Department,
and R&D Center work out the Job specifications based on the results of
planning to ensure that work environmental conditions conform to the
10.4.1 General
The Company establishes the control procedure for customer-related processes to
review of requirements related to the provision of products and required servicing to
meet customer's requirements.
production capability.
b) ‘Special contract’ is contract other than ‘common contract’.
For ‘special contract’, the sales department shall consign Production
Administration Department and R&D Center to carry out contract review for
those confirmed product requirements. The review shall be implemented
before commitment to customer.
Reviewed contract shall meet the following requirement:
a) Each requirement is clearly identified and confirmed in written;
b) Any requirement for contract or order differing from tender or those
previously identified has been resolved; and
c) The Company has the capability to meet the requirements of contract or
order.
For contract requirement changes proposed by us, the sales department shall
timely negotiate with customer for the changes. Changes can only be made
after the agreement is reached. For the changes required by customers, the
changed requirements must be re-reviewed. Sales department shall correctly
pass all of the contract changes to the Production Administration Department,
R&D Center and other relevant departments. The Production Administration
Department and R&D Center shall transfer the new requirements into the
corresponding quality control plan and processing technical sheet.
Records of the results of the review and actions arising from the review shall
be maintained.
10.5 Planning
The Production Administration Department and Technical Center are responsible for
planning and developing the processes needed for product realization. For each specific
product, project or contract and requirements for outsourced material, quality objectives
and relevant resources shall be stipulated to ensure meeting requirements.
Planning of product realization shall be consistent with the requirements of the other
processes of the quality management system. The following items shall be determined
during planning of product realization:
a) Determining the necessary processes, documents, resources and work environment
required for each realization of specific product;
b) Product standard or relevant procedure documents to clarify quality objectives and
requirements of the product and customer-specified;
c) Legal and other applicable requirements;
d) Contingencies based on risk assessment;
e) Design and development requirements ;
f) Determining the required verification, validation, monitoring, measurement,
inspection and test activities during product realization, and also clarify the
product acceptance criteria;
g) Management of change (MOC) ; and
h) Records needed to provide evidence that the realization processes and resulting
product meet requirements.
The output of planning shall be documented and updated as changes occur. For specific
10.6.1 Responsibilities
a) Equipment management department and automatic measurement control center are
responsible for risk management of facilities/equipment availability and
maintenance;
b) Material Supply department and sales department are responsible for the risk
management of supplier performance and materials availability/supply;
c) Customer service center and quality assurance department are responsible for the
risk management of delivery of non-conforming product;
d) Human resources department is responsible for the risk management of
availability of competent personnel;
e) Energy resources department is responsible for the risk management of supply
facilities for energy and water, gas and other media failure.
level of the identified risk should be defined by the risk probability and the effect
of risk consequences.
The mathematical expressions for risk level:
Risk level = risk occurrence probability × the effect of risk consequences
For evaluating to risk level and its problems, it could be confirmed how severe the
effect of risk consequences is and need to conduct contingency planning or not.
10.7.1 General
The Company establishes Management Procedure for Contingency Planning to address risk
associated with impact on delivery and quality of product. Contingency planning shall be
based on assessed risks, and output shall be documented and communicated to the relevant
personnel and updated as required:
a) The equipment management department and automatic measurement control center are
responsible for preparing and implementing the contingency plan after the reason and
condition of the related equipment failure was verified;
b) The material Supply Department and International Economic and Trading Company are
responsible for preparing and implementing the contingency plan after verifying the reason
of product supplied interruption occurred.
c) The Customer Service Center is responsible for preparing and implementing the
contingency plan after verifying the reason of delivery of non-conforming product;
d) The human resources department is responsible for preparing and implementing the
contingency plan after verifying the reason of personnel ability problems;
e) Energy department is responsible for preparing and implementing the contingency plan
after verifying the reason of supply facilities for energy and water, gas and other media
failure.
10.8 Purchasing
10.8.1.1 General
The Company has established the Management Procedures for Material Purchase to control the
procurement of main raw materials, important spare parts and tools. The procedure addressed:
a) Determination of the criticality of the activities or products as they are applicable to
conformance to product or customer specifications;
b) Initial evaluation and selection of suppliers based on their ability to supply products or
activities in accordance with the organization’s requirements;
c) Type and extent of control applied to the supplier based on the criticality of the product
or activity;
d) Criteria, scope, frequency, and methods for reassessment of suppliers;
e) Maintaining a list of approved suppliers and scope of approval; and
f) type and extent of control to be applied to outsourced activities.
The Material Supply Department is responsible for the procurement of domestic raw materials,
fuels, consumables and domestic raw steel materials. Steel Making Plants is in charge of
acceptance of domestic steel material. Equipment Management Department is in charge of
purchase and acceptance of spare parts and production tools. Tianjin Pipe International
Economic and Trading Corporation is responsible for procurement of imported spare parts and
production tools, and commodity commercial inspection.
The materials to be purchased are classified into two categories on their impacts during the
production process and on the completed products:
a) Major controlled materials (critical): materials exerting direct and great impacts
during the production process and on the completed products.
b) Ordinary controlled materials (noncritical): materials exerting some or miner impacts
during the production process and on the completed products that can be corrected, or
materials exerting no influence at all.
Purchase department is asked to make “Detailed List of Controlled Materials” respectively
according to above classification.
10.8.1.6 Outsourcing
The company shall establish the Management Procedure for Outsourced Processes to
identify and control outsourced processes which does not absolved the company of the
responsibility of conformity to all customers, applicable statutory and regulatory
requirements.
The company shall maintain responsibility for product conformance to specified
requirements when processes are outsourced.
Records of outsourced activities shall be maintained.
10.11.1.1 Production
The company establishes the Production process control procedure to ensure the
production of product under control.
a) The Production Administration Department shall prepare ‘Production plan’
according to contract provided by the sales department, and provide procedure
technical requirement for the produced product to the plants.
b) The Production Administration Department or the R&D center prepare for the
product quality plan according the production, when customers required;
c) The R&D center ensure design requirements and related changes are satisfied,
when applicable;
d) The manufacturing plants ensure the availability and use of suitable production,
testing, monitoring, and measurement equipment. Manufacturing plants shall keep
daily maintenance and repair to ensure the production equipment and on line
measuring and testing equipment meet production and process requirements;
e) According to the technical requirement provided by Production Administration
Department, the plants shall prepare the necessary working instructions such as
products technical specification etc;
f) According to the technical requirement provided by Production Administration
Department, the Manufacturing plants shall prepare the necessary process control
documents such as standard control card, travelling card, processing technical card
and etc.;
g) The plant ensure the implementation of monitoring and measurement activities;
and
h) The Quality Assurance Department is responsible for measuring and releasing of
10.11.1.2 Servicing
The company describes controls associated with the servicing of new products. The procedure
shall address the following:
a) Review and implementation of the organization’s, customer-specific, product servicing,
and other servicing requirements;
b) The availability and use of suitable servicing, testing, monitoring, and measurement
equipment;
c) The availability of work instructions, when applicable;
d) Ensuring identification and traceability requirements are maintained throughout the
servicing process;
e) The implementation of monitoring and measurement activities;
f) Process control documents; and
g) Requirements for release of the product that was serviced.
processes that include use of specific methods and procedures, including identified operating
parameters;
d) The Production Administration Department shall identify the acceptance criteria for review
and approval of these processes for the validation;
e) The Production Administration Department, the Equipment Management Department and the
Human Resource Department shall establish arrangements for the validation of processes that
include requirements for records. Records of the validation processes shall be managed as per
the requirement of Quality Records Management Procedure;
f) The Production Administration Department shall establish arrangements for the validation of
processes that include revalidation. The Production Administration Department shall organize
the related manufacturing plants, the Equipment Department to revalidate the capability of the
processes annually.
procedures of the pipe mill and the pipe machining plant, and in the forms of stencils or
label, and
d) Identification of final finished pipes shall be performed in accordance with the
requirements of applicable product standards, technical agreement or quality control plan.
Management of Traceability
The company shall manage the traceability of main raw materials, continuous casting billet,
semi and final finished pipes. Each heat or batch of product shall be identified according to the
specified requirements, and the identification shall be recorded with the content of traceability
is included in relevant record.
requirements of API Spec 5CT, API Spec 5L and API Monogram Program.
10.14.1 General
The company establishes the Measurement and Management Procedure of Receiving Product ,
Measurement and Management Procedure of In-Process Product, Measurement and Management
Procedure of Final Finished Product, Management Procedure of Urgent Release to verify that the
product requirements have been met, include requirements for in-process and final inspection and
testing.
The Quality Assurance Department is responsible for the receiving inspection of main raw materials,
judging of semi-finished product and final finished products, and final inspection and testing for
pipe finishing plant. The R&D Center is responsible for the inspection and testing of product
mechanical properties and chemical compositions. Each manufacturing plant is responsible for
inspection of semi-finished product during processing, and is in charge of taking and sending of
samples of semi-finished and final finished product, as well as the online inspection and testing. The
Equipment Administration Department is responsible for the receiving inspection of spare parts. The
Steel Making Company is responsible for the receiving inspection of waste steel and melts iron.
Tianjin Pipe International Economic and Trading Corporation is responsible for liaising about
commodity inspection of imported materials.
Records of required inspection and testing shall be maintained per documented procedures.
10.16.2 Responsibility
The Automatic Measurement Control Center is the General Administration Department which
is responsible for quantity transmission according to calibration standard, and calibrating the
devices according to the specified intervals. Each department is responsible for daily using and
maintenance of its own testing, measuring and monitoring equipment.
the validity of inspected and tested results shall be assessed and evaluated by Quality Assurance
Department or R&D Center under the organization of Automatic Measurement Control Center.
Such assessment and evaluation shall be conducted in accordance with the methods as listed
below:
a) Products inspected or tested by the equipment out of calibration shall not be put into next
process, but be re-inspected or tested when the equipment is properly calibrated, or,
b) Spot check the inspected product on other equipments with same functions, the product
shall be released if found in conformity, otherwise to deal with as item a).
10.17.1 General
The company establishes Nonconforming Product Control Procedure to identify the controls
and related responsibilities and authorities for addressing nonconforming product, and to
prevent its unintended use or delivery.
c) Release under concession by the agreement from customer, or approval from relevant
authority;and
d) Reject or scrap.
10.17.5 Records
Records of the nature of nonconformities and any subsequent actions taken, including
concessions obtained, shall be maintained.
10.18.1 General
The company shall plan and implement the monitoring, measurement, analysis and improvement in
the areas needed:
a) To demonstrate conformity of the product,
b) To ensure conformity of the quality management system, and
c) To continually improve the effectiveness of the quality management system.
This shall include the determination of applicable methods, including techniques for the analysis of
data, and the extent of their use.
accordance with the schedule and the marketing situation, also to communicate with customers
by means of mailing post-sale follow-up checklist, or making phone calls, questionnaires,
visiting, holding symposium and ordering meetings, etc. The sales Department shall organize a
customer satisfaction investigation once per year and prepare ‘The investigation report of
customer satisfaction’ and submit to the Customer Service Center and the Quality Assurance
Department. The Customer Service Center prepare an ‘Analysis report for customer
satisfaction’ of domestic customer as per the investigation report. Records of the results of
customer satisfaction information shall be maintained.
Data analysis regarding customer satisfaction shall be implemented in accordance with ‘Data
analysis management procedure’.
10.18.2.2.1 General
The company establishes the internal auditing management procedure to define
responsibilities for planning, conducting, and documenting internal audits. Performing the
internal audits to determine whether the quality management system conforms to the
planned arrangements and the requirements of API Spec Q1, and the company’s quality
management system is effectively implemented and maintained. Quality Assurance
Department is to plan the quality audit program, proposes the audit scheme, prepares
annual internal audit plan and submit to the management representative or the director of
quality assurance Department for approval. The planning of internal audits shall take into
consideration the results of previous audits and criticality of the process being audited. The
audit plan shall take into account of all processes and controlled departments of the quality
management system. The audit shall be based on the ISO 9001:2015 standard, API Spec Q1,
the company quality manual, and procedures as well as other requirements of the quality
document. All processes of the quality management system shall be audited at least once
every 12 months. Important Departments, critical processes and any weak area identified
from previous audits shall be audited more frequently. Outsourced activities that impact the
quality of the product and that are performed at the company’s facility shall be included as
part of the internal audit of the company.
comparison of customer’s satisfaction and un-satisfaction, and suggestion for the corrective and
preventive actions to be taken.
The Quality Assurance Department shall analyze the product quality inspection data every month
and submit a ‘Monthly product quality summary’. The contents of the report shall include
achievement of product quality objectives, Categories of main rejected products, unstable factors in
production processes and recommendations for corrective and preventive actions need to be taken.
The Quality Assurance Department shall identify nonconformities and product failures after
delivery or use, provided the product or documented evidence is available to facilitate the
determination of the cause.
The Material Supply Department, Equipment Administration Department and Tianjin Pipe
International Economic and Trading Corporation shall measure and evaluate the main suppliers’
performances on an annual basis and prepare an analysis report, which shall include marketing
general status, quality, delivery, price comparison and improvement requirements.
Any department involved in the application of statistic technology shall select appropriate statistic
technologies according to its actual situation regarding quality control.
The Production Administration Department is responsible for the supervision and guidance of each
department for the data analysis.
Each Manufacture is responsible for regular analysis characteristic and trends of processes and
products according to the requirements from The Production Administration Department, including
opportunities for preventive action.
10.20 Improvement
The Company establishes the Improvement Management Procedure and continually improves the
effectiveness of the quality management system through the use of the quality policy, the quality
objectives, the auditing results, the analysis of data, corrective and preventive actions and
management review.
10.20.1 General
The Quality Assurance Department and Production Administration Department are the
comprehensive management department for the improvement of the Company’s quality
management system. Quality Assurance Department shall organize and is responsible for
the planning of continual improvement of the quality system. Production Administration
Department is responsible for the planning of continual improvement of the products. Once
any nonconformity or potential nonconformity occurred in the product quality or processes,
the Production Administration Department shall bring forward for the corrective or
preventive actions. The equipment department is responsible for the management of the
corrective and preventive actions that taken for the nonconformity and potential
nonconformity occurred in the equipment management.
The company requests each department and post to continually improve the effectiveness
of the quality management system, and encourages the staffs to participate in variety of
quality improvement activities. Each department shall plan the continual improvement for
its own department annually, and establish the annual continual improvement plan that is
related to the department’s quality objectives. The plan shall be put into execution after
reviewed by the leader of the department. Planning of the continual improvement shall be
proceeded with the quality policy, quality objectives, result of internal and external audits,
data analysis, corrective and preventive actions and the management review, etc., during
the stage of each department shall analyze the current status of the quality management
system to identify the improvement opportunities and implement the corrective and
preventive actions accordingly.
c) Evaluating the need for preventive action, including any immediate or short-term
action required, to prevent occurrence of a nonconformity;
d) Identifying the timeframe and responsible person(s) for implementing a preventive
action;
e) Reviewing the effectiveness of preventive action taken; and
f) MOC when the preventive actions require new or changed controls within the
quality management system.
Records of the activities for control of potential process nonconformities shall be
maintained.
Relevant information regarding critical preventive actions shall be submitted to the
management review.
To ensure the effectiveness of continuous improvement of the quality management
system, the Production Administration Department is responsible for verifying quality
problems during production and quality problems raised from customers. QA
Department shall be responsible for implementing corrective and preventive actions to
quality problem raised from overseas customer.
10.22.1 General
The General Manager shall review the Company's quality management system at least every 12
months, to ensure its continuing suitability, adequacy and effectiveness. This review shall include
assessing opportunities for improvement and the need for changes to the quality management
system, including the quality policy and quality objectives. The Quality Assurance Department is
responsible for the operation of the management review led by the Management Representative.
12.0 Annexures
Annexure 1 – Flow Chart TPCO & Coating Plant
Annexure 2 – Mill Facility and Equipment List
Rotary
Cone
Heating Assel Mill
piercing mill
Billets Furnace Straightening
Sizing mill NDT
After cooling
Air cooling
Normalizing
天津钢管集团股份有限公司 14
Page 36 of 57
Sincerity Pertection,Symbiotic Fusion
Detection. ~-
4\t'Jl, Marking. Packing
~-T!Eit
Curing
Pi!U
Internal spraying
Pi!~
Blowing dust of pipe' inner
Pi!Pli l>-
lnternal shot blasting
page.11 page.12
Page 37 of 57
ANNEXURE 2
Page 38 of 57
Carbon Sulfur Determinator PC Controlled CS444 1 LECO
Page 39 of 57
TPCO Pipe Finishing Facility List
Pipe Finishing
Page 40 of 57
TPCO Pipe Finishing Facility List
Pipe Finishing
Page 41 of 57
TPCO Pipe Finishing Facility List
Pipe Finishing
Page 42 of 57
TPCO 168 Rolling Mill Facility List
Item Name of Device Name of Fixed Assets Type Set Manufacturer Commissioning Date Location
Walking Beam Refer to Technical
1 Reheating for hot expansion 1 LOI-China 2008 Hot rolling
Hearth Furnace Agreement
Rotary Expansion Expanding OD & lessening Refer to Technical
2 1 Tongzhe-China 2008 Hot rolling
Mill WT Agreement
Improve surface quality & WT Refer to Technical
3 Reeling Mill 1 Tongzhe-China 2008 Hot rolling
accuracy Agreement
Walking Beam Re- Refer to Technical
4 Reheat hollow bloom 1 Hubei- China 2008 Hot rolling
Hearth Furnace Agreement
Improve accuracy of OD, Dalian San Gao-
5 Sizing Mill SG/720 1 2008 Hot rolling
ovality & straightness China
Test longitudinal & transverse RPS Karl Deutsch,
6 NDE Machine 1 2008 Finishing line
defect, marking, send alarm ECHOGROPH1155 Germany
Hydrostatic Test perform hydro test, eliminate Φ323-720(1000)*9.5- Shanxi San Ming-
7 1 2008 Finishing line
Machine stess 90*6000-12500mm China
Straightening Refer to Technical Nantong Forging-
9 Rectify straightness & ovality 1 2008 Finishing line
Machine Agreement China
Heat Treatment Improve physical &chemical
10 O61103 1 LOI-China 2008 Hot rolling
Furnace performance
VD = Vacuum Degassing
VOD = Vacuum Oxygen Decarburization
RH = Rheinstahl Hutlenwerke
CCM = Continuous Casting Machine
Steel Making
Page 48 of 57
TPCO NDT List
Equipment OD range Thickness
Mill Manufacturer No. range(mm)
Function Date Note
Name (mm)
Inner defect :
EMI USA TUBOSCOPE 4 114.3—300 4.5—40 Transverse,longitudinal 93.1
WT<12.7mm
Rolling Mill
Inner defect :
EMAT YINGKOU 1 114.3—300 4.5—40 longitudinal 03.5
WT<14mm
Inner defect :
EMI USA TUBOSCOPE 2 32—139.7 2.5—25 longitudinal 03.11
WT<12.7mm
Transverse、longitudinal、
UT USA TUBOSCOPE 2 60—180 4.5—25 Thickness、sideling
03.11
168Mill
ET IndiaTECHNOFOU 3 32—180 2.5—12 Hole 03.6
Pipe End R Inner defect :
YINGKOU 4 48—168 5—25 Transverse、longitudinal 03.12
EMAT WT<14mm
Inner defect :
460Mill EMI USA TUBOSCOPE 4 219—457 5.7—57 Transverse、longitudinal 07.5
WT<12.7mm
Germany Inner defect :
EMI 4 114—245 4.5—40 Transverse、longitudinal 08.6
FOERSTER WT<15mm
258Mill
Inner defect :
EMAT YINGKOU 1 114—279 4.5—40 Transverse、longitudinal 08.7
WT<14mm
Transverse、longitudinal、
Pipe UT JAPAN FDA-300R 1 114.3—273 5—28 93.1
Thickness
finish
1#Heat Transverse、longitudinal、
ing
mill UT USA TUBOSCOPE 1 114.3—365 4.5—40 Sideling、Thickness、 05.10
Lamination
Page 49 of 57
TPCO NDT List
Inner defect :
EMI USA TUBOSCOPE 1 114.3—365 4.5—40 longitudinal 05.10
WT<12.7mm
Transverse、longitudinal、
5# Heat UT Germany 1 114-273 4.5-70 Thickness、Lamination
09.
Page 50 of 57
TPCO NDT List
Germany NUKEM Transverse、longitudinal、
2# Heat UT ROT-180S
1 48-180 3.68-30 Thickness、Lamination
08.4
longitudinal、Lamination、
UT Germany 1 20—80 2.5—16 07.6
Thickness
Hot
Transverse、longitudinal、
expansion UT ANSHAN 1 219—630 5—28 04.6
Thickness
TPC
O
Indus Straighteni Inner defect :
EMAT YINGKOU 1 114—340 5—40 longitudinal 04.12
try ng WT<14mm
Comp
any
Transverse、longitudinal、
720 mill UT Germany 1 300-1000 9.5-50 08.5
Thickness、Lamination
Page 51 of 57