Dubai Heat Transfer Oil

Centripetal ORC Waste Heat Power Generation Technology Solution

SHANGHAI LINENG INDUSTRY AND TRADE

CO.,LTD Feb 08,2023

 Catalogue
1.Company Profile..................................................................1

2.Technical Overview ..............................................................1

3.Project Overview 6
4.Application direction..............................................................6
5.Waste heat power generation technology scheme ........................................7
5.1 Process scheme of waste heat power generation system ...........................................................7
5.2 Power generation system performance parameters ...................................................................8
6.Economic and social benefits of the project ............................................9
7.Part of the performance of China Airlines Prosperous Times 9
1.Project Location: Guangdong Hutai (Panyu) Textile Printing and Dyeing Co.,LTD
9

2. Project location: Jiangyin Xingcheng Special Steel Co., LTD .............10

3. Project Location: Sinopec Maoming Petrochemical Branch ..................10
4. Project Location: China Salt Anhui Hong Sifang Co., LTD .................10
5. Project Location: Shandong Qicheng Petrochemical Co., LTD...............10
6. Project Location: Gaoming - Huaxing Glass, Foshan, Guangdong ............11
7. Project Location: Shijiazhuang Refining and Chemical Branch of Sinopec . .11
8. Project Location: Anhui Haoyuan Chemical Group Co., LTD .................11
9. Project Location: Hainan Huasheng New Material Technology Co., LTD ......11
10. Project Location: Ningbo Fude Energy & Chemical Co., LTD...............11
11. Project Location: Shanxi Meijin Huasheng Chemical New Materials Co., LTD
12
12. Project Location: Shandong Union Chemical Co., LTD .....................12
13. Project location: China Resources Chemical Holdings Co., LTD...........12
14. Project location: Qilu Petrochemical Branch of Sinopec .................12
15. Project Location: Jiujiang Refining and Chemical Branch of Sinopec .....13
16. Project Location: Shanxi Meijin Huasheng Chemical New Materials Co., LTD
13
 Dubai Heat Transfer Oil
Technical proposal of centripetal ORC waste
heat power generation
SHANGHAI LINENG INDUSTRY AND TRADE CO.,LTD

I、 Company Profile
Beijing Huahang Shengshi Energy Technology Co., LTD. (hereinafter referred to
as "Huahang Shengshi") is a new high-tech enterprise invested by Beijing University
of Aeronautics and Astronautics, which is committed to energy conservation,
environmental protection and sustainable development of energy.
China Hang Shengshi Company integrates a number of scientific research
achievements of many famous professors in Beihang University and foreign advanced
technologies. It has developed and launched independent innovative products and
technologies in energy conservation and emission reduction fields such as building and
industrial energy management, system and process optimization, industrial waste heat
and pressure recovery, low temperature power generation, etc. , providing advanced
solutions for energy conservation and emission reduction during the national 12th Five -
Year Plan period.

II、 Technology overview

The company now has 6 invention patents, 12 utility models, 6 software Copyrights
and other independent intellectual property rights of energy conservation and emission
reduction technologies.ORC low-grade surplus energy power generation technology is the
core of industrial energy saving solutions of Huahang Shengshi Company. ORC (Organic
Rankine Cycle) central-type turbine low temperature waste heat generator set developed
by the company has complete independent intellectual property rights.It can be widely
used in petroleum refining, chemical industry, iron and steel, geothermal, solar combined
power generation and other fields.
1 Key technologies
1.1 Design and manufacture of centripetal turbine for organic working medium R245fa

1
 Researched and improved aviation turbine expansion technology,
independently developed and designed, and manufactured high efficiency turbine for
R245fa, whose isentropic efficiency is greater than 83%.
1.2 System seal and lubricating oil
problem in the manufacture of ORC system. It is the first
to design the highly efficient semi-enclosed generator with
independent intellectual property rights and realize the
soft grid-connection function.Semi-enclosed generator
fundamentally solves a series of problems such as lubricating oil leakage, working
medium leakage and shaft misalignment.In addition, the generator uses the patented
technology of self-developed working medium cooling, the winding temperature rise is
low, the noise is small, and the service life is long.
Ejector return oil is an advanced oil circuit design method used in centrifuge.
According to the characteristics of turbine operation, the ejector return oil system is
independently developed and reformed and innovated, and the method is
successfully applied to turbine oil circuit system.
1.3 System integration Techniques
Drawing on the experience of product integration
design of water chiller, according to the selection of each
key equipment, the modular design of the concentric ORC
generator set and the design of pipeline connection
between the equipment are completed, and the overall
optimization is finally carried out, so that it can meet the
design requirements of prying, convenient for long-distance transportation and
quick assembly on site.
1.4 ORC centripetal turbine technology

2
 The expander technologies adopted by ORC power generation system in the world
mainly include: axial flow turbine, centripetal turbine,
screw expander and scroll expander.Centripetal turbines
have the advantages of high isentropic efficiency, large
power range and reliable operation.Due to its high
technical content, high design difficulty, high machining
accuracy requirements, and the blockade of related
technologies in China, the application of centriotype turbine technology in ORC
products has not been realized in China before. China Hang Shengshi Company and
Beijing University ofAeronautics and Astronautics successfully developed the
first centriotype ORC generator set in China.
1.5 Simulation turbine design technology and experimental verification for
R245fa working medium and R1233ZD and other new working medium.
Due to the great difference between the thermodynamic
properties of organic working medium and water vapor,
conventional turbine design method cannot be adopted.In
view of organic working medium R245fa and R1233ZD and
fluid properties, a full three-way simulation model was
established by Huahang Shengshi Company to simulate the Internet/subnet
Engineer station/user monitoring

flow of working medium in turbine, which was used Group control cabinet

as the basis for turbine design.At the same time,

turbine test platform was established to carry out
Control cabinet

turbine verification experiment. Ethernet/RS-485 network

Water pump

VALVE
1.6 Adaptive heat source control technology.
COOLING TOWER

In view of the possible fluctuation characteristics WIND FAN

One or more low-temperature waste
Totalheat
waterway
generator
of waste
sets heat power generation system

ofwaste heat resources (temperature, flow, etc.), China Hang Shengshi Company applies
a unique adaptive heat source control technology, which can carry out adaptive control on
the heat source flow according to the real-time parameters such as power generation, heat
source temperature, flow, etc. The waste heat fluctuation in the range of 40%~110% can
ensure the optimal power output of the generator set.
2. Technical Introduction
The Organic Rankine Cycle (ORC) operates on a similar principle to the Rankine cycle

3
for thermal power generation, except that the working medium is different.The
Rankine cycle uses water as its working medium, while the ORC uses organic
working medium.
The principle of Beijing Huahang Shengshi centering ORC cryogenic generator set
is shown in Figure 1.The system consists of three loops: hot water loop (red pipe),
working medium loop (green pipe), cooling water loop (blue pipe).
1) The heat source water flows in the red pipe shown in the figure, enters the
evaporator of the unit, transfers heat to the working medium in the unit, the
temperature of the heat source water decreases and leaves the evaporator, and is
sent to the subsequent process.

2) The working medium flows in a closed circulation in the green pipe shown in the
figure.The liquid working medium enters the evaporator, absorbs heat from the heat
source, becomes saturated or superheated steam, and enters the turbine, where the
heat energy is converted into mechanical energy, which drives the generator to output
electricity.The superheated working medium steam then enters the condenser and
becomes the liquid working medium, which enters the working medium pump.The
working medium pump drives the circulating flow of the working medium.

3) The cooling water flows in the blue pipe shown here.The cooling water is driven
by the pump and enters the condenser of the unit to cool the working fluid.The
temperature of the cooling water rises and leaves the condenser, and is sent into the
cooling system to disperse the heat to the atmospheric environment.

4
 ORC GENSET CONDENSER

Turbo
feedpump

Heat water circuit

cool water circuit

Organic working fluid circuit

evaporator

Figure 1. Schematic diagram of concentric ORC generator set

Figure 2. Centered ORC generator set

As shown in the dotted line frame in Figure 1, the central ORC generator set is
integrated with turbine generator, working medium pump, evaporator
and condenser. It has simple and compact structure and can be unattended.
FIG. 2 shows Centered ORC generator set.

5
III、 Project overview
This project is an ORC waste heat recovery and utilization power generation
project.According to the communication in the early stage, the available waste heat
and pressure resources are shown in Table 1.
Table 1 Parameters of waste heat and pressure resources

Flow rate (m3/h) 360

Low flash
steam Temperature (ºC) 220

The project will recover this waste heat for electricity generation, converting the
heat that would otherwise be wasted directly into the natural environment into high-
quality electricity.

IV、 Application direction

Requirements of the 13th Five-Year Plan Comprehensive Work Plan on Energy

Conservation and Emission Reduction: "By 2020, industrial energy efficiency and
cleanliness will be significantly improved, energy consumption per unit of added value
of industrial enterprises above designated size will be at least 18 percent lower than in
2015, and energy efficiency in key energy-consuming industries such as electric power,
steel, non-ferrous metals, building materials, petroleum, petrochemical and chemical
industries will reach or approach the world's advanced level. "At the same time, the
document requires: "Speed up research and development and industrialization of
new technologies and equipment such as ultra-supercritical power generation, low-
grade waste heat power generation, small gas turbines, clean and efficient use of coal,
treatment of fine particulate matter, treatment of volatile organic compounds, vehicle
exhaust purification, oil and gas recovery in crude oil and product oil terminals, landfill
leachate treatment and multi- pollution collaborative treatment. "
ORC waste heat power generation converts waste heat into high-grade electric
energy, which is a world-class new energy utilization technology and of great significance
for energy conservation and emission reduction.As mentioned in China's 12th Five-
Year Plan for Industrial energy Conservation, the recycling technology of waste heat and
pressure will be comprehensively promoted to promote the recycling and utilization of
low-quality
6
heat sources. By 2015, the newly installed power generation capacity of waste heat and
pressure will be 20 million kW, which is equivalent to the installed capacity of one Three
Gorges Dam.Low temperature waste heat generation is not only energy saving, but also
conducive to environmental protection;At the same time, the characteristics of
miniaturization, flexibility and low requirements on heat source temperature of waste
heat generating units also meet the national requirements for vigorously developing
distributed energy and forming a cascade comprehensive utilization of energy.
ORC waste heat power generation responds to the national energy
conservation policy, with advanced, demonstrative, economical, energy-saving and
environmental protection.It has the feasibility and necessity of investment.
Specifically in the industrial field, most of the heat generated by low-grade waste
heat or high temperature heat source needs to be reduced temperature treatment is
dissipated and discharged. This part of waste heat can be converted into high-grade
electric energy through ORC technology, which not only turns waste into treasure,
produces considerable economic benefits, but also saves the original emission and energy
consumption.The main types are:
➢ More than 90℃ cooling or condensate waste heat;
➢ Waste heat utilization of materials or process water above 100℃;
➢ Waste heat utilization of flue gas above 140℃;
➢ Surplus and saturated steam waste heat utilization.

V、 Waste heat power generation technology scheme

5.1 Process scheme of waste heat power generation system

Waste heat source enters ORC power generation system.In the ORC power
generation system, heat sources enter the evaporator and preheater of the ORC unit for
heat exchange.In the preheater and evaporator, the working medium is heated
into the working medium steam by circulating hot water, which drives the turbine to do
work and output electricity.Working medium steam through the condenser, condensing
into liquid working medium, driven by the working medium pump, pressure rise, into the
preheater, complete the thermal cycle.

7
 Waste heat source

evaporator

Pre-heater
Average annual calorific value

RSTR waste heat

power generation
system

Working fluid pump

condenser
Figure 3. Process scheme of waste heat power generation system

5.2 Performance parameters of power generation system

The performance parameters of the waste heat generation system are shown in Table
2.
Table 2. Design technical parameters of waste heat power generation system
Unit model number HSRT3400

Number of units 1
System
configuration Installed capacity (kW) 3400

Unit footprint (m) 15 x 11

Flow rate (m3/h) 360
Heat
conducting Temperature (ºC) 220
oil Exit temperature
(ºC) 60

Flow rate (m3/h) 3600

System Loop
performance Cooling Water supply and
water return 40/46
temperature (ºC)
Hair electrical
power (kW) 2925
Output
Net generating
2602
power (kW)

Note: 1, net power generation = hair power - power consumption of ORC unit;

8
 2, the unit can run stably in the range of 40%-110%.

VI、 Project economic benefits and social benefits

The main parameters of project economic and social benefits are shown in Table 3.
Table 3 Economic and social benefits of the Project
Item Heat Conducting Oil Unit

Number of operating hours 8,400.00 Hours/year

Annual output power 24,570,000 kWh

Annual net electricity output 21,856,800 kWh

Saving standard coal * 6,994.18 Tons/year

CO2Emission reduction 18,184.86 Tons/year

Revenue from carbon reduction 2,666,000 USD/year

Income from power generation 3,362,600 USD/year

FOB US$ 6,610,000 USD

Note: 1.Standard coal saving is 320g standard coal /kWh;CO2The reduction

rate is 0.997kg/kWh,
2. Electricity price calculated by generating income is 0.154USD/KWH,
3. Income from carbon reduction is calculated based on the average
transaction price (13.6USD/ton) on the electronic trading platform
of carbon emission rights on July 16, 2022,

4.Quotation is based on FOB,SKID module delivery, Depending on the

heat source provided by the user, a maximum of 2.9MW of power
generation energy can be recovered. So the offer is also based on an
installed capacity of 3.4 MW,

5. Overall mounted area: 12*18 m2 ,transportion need 12-13 trailers, s

6. G.V.W:280Ton

7. Deliver time:4-5 month

8.Payment terms:

SELLER:

For the payment of goods, please make a SWIFT(T/T) or CHATS(HK Local)

Payment of:

Amount:_____ US$ 6,610,000__________

9
 To the following account:

SWIFT/BIC: CITIHKHX (CITIHKHXXXX * If 11 characters are required)

Account Number: 705048200

Account Name: Shanghai lineng industry and trade co.,ltd

Bank Name: Citibank N.A., Hong Kong Branch

Bank Address: 3 Garden Road, Central, Hong Kong

Country/Region: Hong Kong

Type of Account: Business Account

Bank Code: 006

Branch Code: 391 * If paying from Hong Kong banks

Please include the following memo/message to receiver when making a

payment:[Buyer Name] [Invoice/Contract Number] [Product]

VII、 Part of the performance of China Airlines Prosperous Times

Part of the performance of China Airlines Prosperity is as follows:

1. Project location: Guangdong Hutai (Panyu) Textile Printing and
Dyeing
Co., LTD
Heat source: waste heat steam and hot water of dyeing
tank Equipment: 300kW unit

9
 Annual power generation: 1.94 million kWh
The first steam + hot water turbine ORC waste heat power
generation project in domestic textile printing and dyeing industry.
2. Project location: Jiangyin Xingcheng Special Steel Co., LTD

Heat source: flue gas

Equipment: 1200kW unit
Annual power generation: 7.6 million kWh
Key projects of the Ministry of Science and Technology:
Passed the performance test of Xi 'an Thermal Engineering Research
Institute, a third party entrusted by the Ministry of Science and
Technology, in November 2015
On December 9 and 10, 2015, it passed the acceptance of the expert
group organized by the Ministry of Science and Technology.
3. Project location: Maoming Petrochemical Branch of Sinopec

Heat source: refined diesel oil (from diesel hydrogenation

unit) Equipment: 1950kW unit
Annual power generation: 14.9 million kWh
Sinopec is the first ORC waste heat power generation project,
the first of its kind in the world.
4. Project Location: China Salt Anhui Red Sifang Co., LTD

Heat source: Steam condensate

Equipment: 1680kW unit
Annual power generation: 12.12 million kWh
The first set of medium-low temperature turbine ORC waste heat
power generation project of ethylene glycol process plant in China.
5. Project location: Shandong Qicheng Petrochemical Co., LTD

Heat source: condensate water of the device

Equipment: 710kW unit
Annual power generation: 4.96 million kWh
Shandong local refining industry demonstration project.

10
6. Project location: Gaoming - Huaxing Glass, Foshan, Guangdong

Heat source: flue gas

Equipment: 330kW unit
Annual power generation: 2.2 million kWh
The first turbine ORC waste heat power generation project in
domestic glass industry -- Huaxing glass kiln flue gas waste heat power
generation.
7. Project Location: Shijiazhuang Refining and Chemical Company of Sinopec
Heat source: heat medium water

Equipment: 1400kW unit

Annual power generation: 9.3 million kWh
The project completed the comprehensive utilization of low-
temperature waste heat in Sinopec Group's refining plant.
8. Project Location: Anhui Haoyuan Chemical Group Co.,
LTD Heat source: black flash steam
Equipment: 2800kW unit
Annual power generation: 17 million kWh
The secondary flash steam of black water produced by gasifier is
used as heat source.

9. Project Location: Hainan Huasheng New Material Technology Co.,

LTD Heat source: steam condensate
Equipment: 1800kW unit
Annual power generation: 11.48 million kWh
Domestic polycarbonate plant the first set of low temperature
waste heat power generation project.

10. Project Location: Ningbo Fude Energy Chemical Co.,

LTD Heat source: DMTO device cold water
Equipment: 2700kW unit
Annual power generation: 13.59 million kWh

11
 DMTO unit is used as heat source, and a set of ORC waste
heat generation system is added.

11. Project Location: Shanxi Meijin Huasheng Chemical New Materials Co.,
LTD
Heat source: steam condensate

Equipment: 800kW unit

Annual power generation: 5.51 million kWh
Steam condensate water is used as heat source to add a set of
ORC waste heat power generation system.

12. Project Location: Shandong Union Chemical Co.,

LTD Heat source: black flash steam
Equipment: 2000kW unit
Annual power generation: 15.03 million kWh
The secondary flash steam of black water produced by gasifier is
used as heat source.

13. Project location: China Resources Chemical Holdings Co.,

LTD Heat source: esterification steam
Equipment: 2200kW unit
Annual power generation: 15.33 million kWh
Esterification steam in polyester plant is used as heat source.

14. Project location: Qilu Petrochemical Branch of

Sinopec Heat source: flash steam and lack of steam
Equipment: 1120kW unit
Annual power generation: 8.15 million kWh
Flash steam of black water produced by gasifier is used as heat
source.

12
15. Project Location: Jiujiang Refining and Chemical Company of
Sinopec Heat source: Hot water
Equipment: 4000kW unit
Annual power generation: 27.89 million kWh
The hot water of aromatics unit is used as heat source.

16. Project Location: Shanxi Meijin Huasheng Chemical New Materials Co.,
LTD
Heat source: Steam condensate - added

Equipment: 1700kW unit

Annual power generation: 11.85 million kWh
Steam condensate water is used as heat source to add a set of
ORC waste heat power generation system.

13