Service Tool Catalog

- Service Tool and Equipment Kits -

Service tools are listed in numerical order. Reference Parts Bulletin 41 for listings of
Service Equipment Kits and their contents. Stanadyne service tools are available
separately or in the following kits:

P/N Description
16494 Injector Service Tool Kit.
Included in Service Tool Kits 18951 and 30612.
18951 Level 1 Service Tool Kit
Contains all special service tools for servicing Stanadyne mechanical
fuel injection products. Included in the 20467 Service Equipment Kit for
Level 1 service areas.
20467 Level 1 Service Equipment Kit
Contains the 18951 service tool kit, service information, dealer sign, and
the 37271 LDV test Injectors.
30612 Level 2 Service Tool Kit.
Included in Kit 31053 for Level 2 service areas. Ag./Ind. Applications
only (Does not include DB2 automotive service tools).
31053 Level 2 Service Equipment Kit
Contains the 30612 tool kit, service information, dealer sign, and the
37271 LDV test Injectors.
31335 DS Service Equipment Kit (Not Available)
31336 DS Service Tool Kit
Contains special hand tools for servicing DS pump models. Was
included in the 31335 DS Service Equipment Kit.
36273 DE Hand Tool/Test Bench Hardware Kit (Non-DS Certified Dealers)
36276 DE Service Equipment Kit (DS Certified Dealers)
Contains the 36269 DE Electronic Control Package and the 36541 Hand
Tool/Test Bench Hardware Kit.
36277 DE Service Equipment Kit (Non-DS Certified Dealers)
Contains the 36269 DE Electronic Control Package and the 36273 Hand
Tool/Test Bench Hardware Kit
36541 DE Hand Tool/Test Bench Hardware Kit (DS Certified Dealers)
39105 IFS Service Equipment Kit (DE Certified Dealers)
(Reference Service Letter 324)

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Test Bench Inlet Sold

13211 Orifice Plug
Fuel Plumbing Separately

Pressure Regulator Sleeve 18951

13301 All Pump Types
Extractor 30612

18951
13336 5/32" Hex Screwdriver All Pump Types
30612

Small, Squeeze-to-Open Snap 18951

13337 All Pump Types
Ring Pliers 30612

Advance Test Window

Assembly D, DB,DC, DB2 18951
13366 Includes Serviceable Components:
13367 Gasket
Pumps 30612
20962 Screws (2)

2 Plunger Pumps
18951
13369 Drive Shaft Seal Assembly Tool (Except DB2
30612
Automotive)

18951
13371 Drive Shaft Seal Compressor 2 Plunger Pumps
30612

Rotor Retaining Ring Installation 18951

13375 DB, DC Pumps
Tool 30612

Linkage Hook Wrench (used with All D series Pumps 18951

13379
kit 23093) (Except DS) 30612

All D series Pumps 18951

14490 Automatic Advance Plug Wrench
(Except DS) 30612

Adhesive Kit (Armstrong A-12 18951

15386 All Products
Epoxy) 30612

Hex Key Wrench Set

(Contains)
13308 (1/16") 13320 (5/16")
13310 (5/64") 13322 (3/16")
15768 All Products 30612
13312 (3/32") 13324 (1/4")
13314 (1/8") 15233 (7/64")
13316 (5/32") 15234 (9/64")
13318 (7/32")

DB, DC, DM, DB2, 18951

16199 Advance Piston Ring Compressor
DB4 Pumps 30612

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Governor Weight Retainer or Rotor C, CB, and D Series 18951

16313
Support Pumps (Except DS) 30612

Pilot Tube Mandrel

D, DB, DC, DB2, 18951
16314 (ref. SB 171B & 171R4)
DB4 Pumps 30612
(also used with 16313)

Pilot Tube Installation Spacer D, DB, DC, DB2, 18951

16315
(used with 16314) DB4 Pumps 30612

18951
16336 1/8" Hex Driver All Products
30612

Small, Squeeze-to-Close Snap DB, DC, DM, DB2 18951

16349
Ring Pliers Pumps 30612

Nozzle Sac Hole Drill

16476 Injection Nozzles 16494
(For nozzles with .042" dia. sac)

Nozzle Valve Retraction and

16481 Pencil Nozzles 16494
Lapping Tool

16483 Pin Vise (cleaning wires) Injection Nozzles 16494

Cleaning Wires
16484 Injection Nozzles 16494
(Package of 5) (.19mm/.008" )

Cleaning Wires
16485 Injection Nozzles 16494
(Package of 5) (.24mm/.010")

Cleaning Wire
16486 Injection Nozzles 16494
(Package of 5) (.27mm/.011")

16487 Loupe All Products 16494

16488 Cleaning Brush Injection Nozzles 16494

16489 Lapping Compound Injection Nozzles 16494

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Part Included in
Illustration Number Description Used On Kit P/N's

16490 Honing Stone Injection Nozzles 16494

16492 Pencil Nozzle Inlet Adapter Pencil Nozzles 16494

18951
16494 Pencil Nozzle Service Tool Kit Pencil Nozzles
30612

Cleaning Wires
16500 Injection Nozzles 16494
(Package of 5) (.30mm/.012")

16544 Cleaning Pad Injection Nozzles 16494

Sold
16692 Ball Check Seat Stone (Regrind) C, CB, DB Pumps
Separately

Sold
16693 Ball Check Seat Stone (Polish) C, CB, DB Pumps
Separately

Cleaning Wires
16792 Injection Nozzles 16494
(Package of 5) (.32mm/.013")

Cleaning Wires
16793 Injection Nozzles 16494
(Package of 5) (.35mm/.014")

Cleaning Wires
16812 Injection Nozzles 16494
(Package of 5) (.22mm/.009")

Sold
17180 Advance Test Window C, CB Pumps
Separately

C, CB, and D Series 18951

17575 Housing Pressure Test Fitting
Pumps (Except DS) 30612

17712 Tip Seat Scraper Injection Nozzles 16494

18951
18031 Aneroid Retaining Nut Wrench D Series Pumps
30612

Head Relief Valve 18951

18161 DB Pumps
Seat Stone (Regrind) 30612

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Head Relief Valve 18951

18162 DB Pumps
Seat Stone (Polish) 30612

DB, DC, and DM 18951

18264 Vent Wire Extractor
Pumps 30612

Rotor Retaining Ring Installation C, CB, DB2 and 18951

18330
Tool DB4 Pumps 30612

Drive Shaft Bearing Tool (or P/N C, CB, DB2 and 18951
18332
20920) DB4 Pumps 30612

Throttle Shaft Seal Installation All Pump Types 18951

18338
Tube (Except DS) 30612

Throttle Shaft Bushing

Replacement Kit
Includes Serviceable Components:
15383 Bushing Guide
15384 Washer(2) 18951
18411 D Series Pumps
15385 3/8"-24 Nuts(2) 30612
17777 Rod
17787 Support
22136 Adhesive
(Ref. S.B. 173R1)

Electric Shutoff Tool Sold

18683 C, CB Pumps
(Also used as an end cap gauge) Separately

C, CB, DB, DC,

D.V. Stop Seat Refinishing Tool 18951
18714 DM2, and DB2
(0.200 inch[5.058mm] dia. Valves) 30612
Pumps

18958 Nozzle Locknut Adapter Pencil Nozzles 16494

Cleaning Wires
18960 Injection Nozzles 16494
(Package of 5) (.68mm/.029")

Caterpillar Pencil
19553 Pencil Nozzle Inlet Adapter 16494
Nozzles

Advance Test Window Assy.

Includes Serviceable Components: 18951
19918 DM, DB Pumps
13367 Gasket 30612
20962 Screws (2)

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Part Included in
Illustration Number Description Used On Kit P/N's
Hub Holding Fixture Assembly
Includes Serviceable Components:
13513: 5/16"-18x5/8" Socket Head 18951
19930 DM Pumps
Cap Screws (2) 30612
19929: 3/8"-16x5/8" Socket Head
Cap Screws (2)

Pump Holding Fixture Assembly

(3.36" Pilot Dia.)
Includes Serviceable Components: DB, DM, and DB2 18951
19965 10498 Washers(3)
Pumps 30612
13382 Washers(3)
13396 5/16"-18x11/4 “ Socket Head
Cap Screws(3)

Roller-to-Roller Dimension Setting

Fixture
Includes Serviceable Components: DB, DC, DM, and 18951
19969 16094 Dial Indicator
DB2 Pumps 30612
16099 1/4-20x3/8" Screw (2)
19966 Rotor Sleeve
19967 Indicator Bracket

Inlet Connector (1/2"-20) 18951

19971 Includes Serviceable Components: DM, DB2 Pumps
19970 O-ring seal
30612

Transfer Pump Pressure Tap 18951

20012 DM Pumps
Assembly 30612

Pump Holding Fixture Assembly

Includes Serviceable Components:
10498 Washers (2) D, DB, DC, DM, and 18951
20029
13382 5/16"-18 Nuts (2) DB2 Pumps 30612
19932 5/16"-18x11/2 “ Socket Head
Cap Screws(2)

Large, Squeeze-to-Close Snap 18951

20043 DM and DB4 Pumps
Ring Pliers 30612

Large, Squeeze-to-Open Snap 18951

20044 DM Pumps
Ring Pliers 30612

Nozzle Valve Retractor and

20147 Pencil Nozzles 16494
Lapping Tool

18951
20268 Drive Shaft Seal Installation Tool DM Pumps
30612

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Part Included in
Illustration Number Description Used On Kit P/N's
20395 DM, DB4
18951
20400 Timing Line Locator DC (Spline Drive)
30612
20401 DB, DB2
Pump Holding Fixture Assembly
(3.755" Pilot Dia.)
Includes Serviceable Components: 18951
20545 10498 Washers(3) DM Pumps
30612
13382 5/16"-18 Nuts(3)
13396 5/16"-18x11/4“ Socket Head
Screws(3)

Transfer Pump End Cap Socket DM, DB2, DB4 18951

20548
(3/4") Pumps 30612

18951
20550 Drive Hub DM
30612

Sold
20554 Loctite 242 (50cc Bottle) DM Pumps
Separately

20605 Pressure Adjusting Wrench Pencil Nozzles 16494

18951
20992 Shut Off Cam Remover DB, DB2 Pumps
30612

18951
21178 Cam Screw Bushing (Ref. 24992) DB, DB2 Pumps
30612

Advance Indicator Assy

Includes Serviceable Components:
13367 Gasket
17795 O-ring
21735 Plug (includes Seal 27607)
21736 Indicator Plate
21737 Scale (degrees)
21738 Scale (numbers)
21739 Pointer & Spring Seat Assembly D, DB, Sold
21733 21742 Locknuts (2)
21743 Set Screws (2)
DC Pumps Separately
21745 Base
21746 Damper Sleeve
21747 Indicator Seal
21749 Spring Seat
21750 Spring
21751 Hex Head Screws (2)
22035 Straight Thread Connector
23702 Hex Head Screws (2)

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

DB2, DM, DB4 18951

21900 Transfer Pump Pressure Tap
Pumps 30612

21915 Loctite 290 (10cc bottle) DB2 Automotive 18951

DB4, DB2
22089 Throttle Lever Protractor 18951
Automotive

18951
22204 Assembly Lubricant All Products
30612

22727 Drive Shaft Seal Assembly Tool DB2 Automotive 18951

18951
22736 Square Drive Hex Bit (5/16") DB2, DM Pumps
30612

18951
22939 Torx Bit Socket Assembly DB2 Automotive
30612

18951
23042 Sealing Lacquer (Red) D Series Pumps
30612

Linkage Gap Gage Kit

Includes: 18951
23093 D Series Pumps
23079 Gage 30612
23080 Gage

Speed/Light Load Advance

Adjusting Tool DM, DB2, and DB4 Sold
23372 Includes Serviceable Components:
Pumps Separately
11588 O-ring
23195 O-ring

Pump Holding Fixture Assy.

Includes Serviceable Components: 18951
23615 10498 Washers(3) DB2, DB4 Pumps
13382 5/16"-18 Nuts(3)
30612
13396 5/16"-18 x 11/4“

Nozzle Sac Hole Drill

23631 (for nozzles with .0394" sac) Injection Nozzles 16494
(package of 2)

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Air Timing Fixture
Includes Serviceable Components:
16764 Washer(2)
21560 1/4-20x7/8" Socket Head
Cap Screws (2)
21907 8-32x3/8" Set Screw
21958 Scribe Spring DB2 Automotive
23715 18951
21960 Scribe GM 6.2/6.5L
21962 Optical Gage
23711 Drive Shaft Adapter
23712 Scribe Body
23713 Scribe Retaining Plate
23714 Fixture Locking Screw
23729 8-32x3/8" Flat Head Screws(4)

GM 6.2/6.5L DB2
23716 Throttle Lever Gage 18951
Pumps

Advance Indicator Assembly

Includes Serviceable Components:
13367 Gasket
17795 O-ring
21735 Plug (includes Seal 27607)
21736 Indicator Plate
21737 Scale (degrees)
21738 Scale (numbers)
21739 Pointer & Spring Seat Assembly
21742 Locknuts (2) DB2, DB4, DM Sold
23745
21743 Set Screws (2) Pumps Separately
21746 Damper Sleeve
21747 Indicator Seal
21749 Spring Seat
21750 Spring
21751 Hex Head Screws (2)
22035 Straight Thread Connector
22831 Gasket
23702 Hex Head Screws (2)
23710 Base

23805 Bearing Installation Tool DB2 Automotive 18951

DB2 Automotive
24135 Throttle Lever Gage 18951
Navistar 6.9/7.3L

Min-Max Governor Adjusting

24146 DB2 Pumps 18951
Wrench (11/32")

Retaining Ring Applicator (Rocker

24148 DB2 Automotive 18951
Lever Pivot Pin)

D. V. Stop Seat Stone (for .225"

24150 DB2 Automotive 18951
[5.72mm] diameter valve)

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Pump Holding Fixture Assembly

Includes Serviceable Components: DB2 Automotive
24203 10498 Washers (3) 18951
Navistar 6.9/7.3L
13382 5/16"-18 Nuts (3)
19932 5/16"-18x11/2“ Screws(3)

Air Timing Fixture

Includes Serviceable Components:
12349 8-32x3/8" Cap Screws (4)
16764 Washer(4)
21906 1/4"-20x1/2" Cap Screws (4)
21907 8-32x3/8" Set Screw
21956 Pointer DB2 Automotive Sold
24205
21962 Optical Gage Navistar 6.9/7.3L Separately
21963 Scribe Body
23737 8-32x1/2" Flat Head Screws(4)
23738 Scribe Retaining Plate
23742 Fixture Lock Screw and Plate
24204 Fixture Hub Adapter
24340 Scribe

Transparent Governor Cover DB2, DM, DB4 18951

24342 (with 7/16-20 Return Threads) Pumps 30612

24374 Nozzle Locknut Adapter Pencil Nozzles 16494

C, CB, DB, DC,

Delivery Valve Stop Seat Stone 18951
24832 DB2, DM, and DB4
Guide 30612
Pumps

Cam Advance Screw Bit D, DB, and DB2 18951

24992
(Ref. 21178) Pumps 30612

Transfer Pressure Adj. Tool Kit

(Ref. P.B. 138)
Includes Serviceable Components:
26074 Inlet Adapter (14mmx1.5)
26076 Inlet Adaptor (1/2"-20) All D series Pumps Sold
26079 26077 Inlet Adaptor (7/16"-24) (Except DS) Separately
26098 Inlet Adaptor (1/2"-18)
26420 Retaining Ring
26422 Adjusting Shaft
26423 Roll pin
29423 Inlet Adaptor (12mm x 1.5)

DB, DC, DB2, DB4, 18951

26081 Delivery Valve Extractor
and DM Pumps 30612

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Electric Shutoff Solenoid DB2, DB4 and DM 18951

26528
Installation Tool Pumps 30612

26840 Drive Shaft Bearing Puller DB2 Automotive 18951

Guide Stud Cap Installation Tool

26994 DB2 Automotive 18951
(Reference S.B. 365A)

Nozzle Puller Kit:

Contains Serviceable Component: Sold
27648 Pencil Nozzles
35145 Puller Adaptor for Separately
PN2 & RSN Pencil Nozzles

18951
27760 Advance Plug Socket (5/8") DM, DB4 Pumps
30612

18951
27761 Advance Plug Socket (7/8") DM Pumps
30612

Electrical Connector Terminal Sold

27821 DB2 Pumps
Remover Separately

Min-Max Governor Adjusting Sold

27980 DB2 Pumps
Weight (Ref. Pub. 99194) Separately

End Plate Sleeve Bushing DB, DC and DS 18951

27985
Installation Tool Pumps 30612

Compression Seal push-on Tool Pencil Nozzle

28017 16494
(Reference S.B. 425) (Slim Tip)

Drive Shaft Bearing Puller

(Ref. S.B. 438) DB4, DS, DE 18951
28311
Includes Serviceable Component: Pumps 30612
32130 Forcing Screw

Pencil Nozzle
28421 Mini Sac Tip Scraper 16494
(Slim Tip)

Timing Fixture Hub and Pointer Kit DM4 John Deere Sold
28561
(Ref. S.B. 435 & 445) 9400 Combine Separately

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
18951
Pressure Adjusting Screw Locknut
29148 PN2 Nozzles 30612
Wrench
35100

18951
29149 Pressure Adjusting Screw Tool PN2 Nozzles 30612
35100

Injector Service Kit

Includes Serviceable Components:
29625 15mm Crowsfoot Wrench
29626 3/4" Crowsfoot Wrench
29619 Adapter Plate
29620 Adapter Plate Injectors 18951
29617 29621 Adapter Plate 17, 17/21, 21mm Hole type
29622 Adapter Plate and Pintle Type
30612
29623 Adapter Plate
29624 Adapter Plate
32933 Nozzle Clamping Screw
38623 Adapter Plate (Ref.
Injector Service Manual #99118)

Pilot Tube Installation Spacer (Ref. Sold

29669 GM 6.5L
S.B. 171B) Separately

DB4 Pumps 18951

29711 Timing Fixture Hub and Pointer Kit John Deere, Perkins, and
VM Applications
30612

Calibrating Injector
Contains 0.5mm Orifice Plate Sold
29724 All D Series Pumps
NOP: 207 bar (3,000 p.s.i.) Separately
(Reference P.B. 184)

Calibrating Injector
Contains 0.6mm Orifice Plate Sold
29725 All D Series Pumps
NOP: 207 bar (3,000 p.s.i.) Separately
(Reference P.B. 184)

Calibrating Injector
Contains 0.5mm Orifice Plate DB2, DS Sold
29726
NOP: 117 bar (1,700 p.s.i..) Automotive Pumps Separately
(Reference P.B. 184)

Assembly Grease 18951

30465 All Products
(1.75 ounce tube) 30612

DB2 Automotive,
30847 Advance Seal Installation Tool 31336
DS

31336
30848 Roll Pin Installation Tool DS, DE Pumps 36541
36273

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

30851 Encoder Sensor Adjusting Tool DS Pumps 31336

31336
30853 Armature Cover Spanner Wrench DS, DE Pumps 36541
36273

30854 Head and Rotor Installation Tool DS Pumps 31336

31336
30855 Transfer Pump Assembly Fixture DS, DE Pumps 36541
36273

30857 Drive Shaft Installation Tool DS Pumps 31336

30858 PMD Cal. Resistor Tool DS Pumps 31336

30925 Eight Tooth Wheel DS Pumps 31336

30929 Hub Locking Nut Removal Bracket DS Pumps 31336

31203 Drive Shaft Holding Fixture DS Pumps 31336

Poppet Valve Gap Setting Tool

Includes Serviceable Components:
30852 Solenoid Gap Setting Tool 31336
31204 31205 Dial Indicator Assy. DS Pump DS, DE Pumps 36541
7/16-20x3/4" Hex Head Screws (2) 36273
1/4-20x3/8" Thumb Screw (1)
7/16" Flat Washers (2)

31206 Roll Pin Removal Tool DS, DE Pumps 31336

Torx Bit Socket Kit

Includes Serviceable Components:
31208 T-8 Torx Bit Socket
31209 T-10 Torx Bit Socket
31210 T-15 Torx Bit Socket
31211 T-25 Torx Bit Socket
31212 T-27 Torx Bit Socket
31207 31213 T-40 Torx Bit Socket DS Pumps 31336
31214 1/4" Socket Driver
32070 T8 Torx Bit w/o Socket
32071 T10 Torx Bit w/o Socket
32072 T15 Torx Bit w/o Socket
32073 T25 Torx Bit w/o Socket
32074 T27 Torx Bit w/o Socket
32075 T40 Torx Bit w/o Socket

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Torx Bit Driver, T10 31207
31209 Includes Serviceable Components: DS, DE Pumps
32071 T10 Torx Bit
36273

Torx Bit Driver, T25 18951

31211 Includes Serviceable Components: DB4, DB2 Pumps 31207
32073 T25 Torx Bit 30612
31336
Head Locking/Locating Screw Seal
31215 DS, DE Pumps 36541
Installation Tool
36273
Drive Shaft Hub Removal Tool
Includes Serviceable Components 30612
19926 3/8"-16x1.5" Sckt Hd Scrw (3) 31336
31273 DM, DS, DE Pumps
19932 5/16"-18x1.5" Sckt Hd Scrw (2) 36541
36557 1/2"-20x3.25" Bolt (1) 36273
31275 M8x1.25x35mm Sckt Hd Scrw(3)

Hall Effect Sensor Kit

Includes Serviceable Components:
31277 Hall Effect Sensor
32504 Adjusting Screw
31276 1/4"-20x1" Bolt (1) DS Pumps 31336
1/4"-20x1/2" Bolt(1)
1/4"-20 Nut (2)
1/4" Flat Washer (2)
1/4" Lock Washer (2)

Transfer Pump Pressure Adjusting

Tool
Includes Serviceable Components
31367 32886 Adjusting Shaft DS Pumps 31336
32887 Inlet Adapter
26421 O-ring
27610 (3) O-rings
26423 Roll Pin

Electronic Control Package

(Reference S.B. 41)
31282 Diag. Application Cartridge
33192 Pump Control Module Sold
31702 DS Pumps
33298 DS-1 Monitor Separately
33299 DS-1 Interface Cable
33311 PCM Interface Cable
33337 Printer

18951
32129 Delivery Valve Stop Tool DB2 Pumps
30612

Regulator Bushing Venting

32505 DS Pumps 31336
Mandrel

Torx Bit Driver, T30 18951

32766 Includes Serviceable Components: DB4
32754 T30 Torx Bit
30612

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

18951
32957 Drive Shaft Seal Protection Tube DB4 Pumps
30612

Tamper Resistant Torx Drivers

Includes Serviceable Components: DB2, DB4, DS, DE 18951
33035 33036 15 IPR Torx Bit
33037 25 IPR Torx Bit
Pumps 30612
33038 40 IPR Torx Bit

Tamper Resistant Torx Driver, 18951

40IPR DB2, DB4, DS, DE
33034 30612
Includes Serviceable Components: Pumps
33038 40 IPR Torx Bit
36273

Pump Holding Fixture and Hub

Puller
Includes Serviceable Components:
33163 Pin 18951
33153 Perkins
M8x1.25x45mm Cap Screw (2) 30612
M8x1.25x20mm Cap Screw (2)
5/16-18x1" Bolt (3)
5/16 Plain Washers (3)

18951
33195 Fuel Limiter Wrench DB2, DB4 Pumps
30612

18951
33196 LLA Adjusting Tool DB2, DB4 Pumps
30612

Drive Shaft Seal/Bearing

Installation Tool Includes
Serviceable Components: DB4, DE, DS 18951
33421
38366 Extension, Fuel Seal Pumps 30612
39197 Sleeve, Oil Seal

Transfer Pump Pressure Tap Kit

Includes Serviceable Components: 31336
33484 33482 Screw, TP Pressure Tap DS, DE Pumps
36273
17438 O-rings (2)

18951
33991 Torque Screw Locknut Wrench DB2, DB4 Pumps
30612

Pencil Nozzles 18951

34004 Spring Chamber Cap Wrench
(PN2/RSN types) 30612

18951
34152 Idle Adjustment Locknut Wrench DB2, DB4 Pumps
30612

Speed/Light Load Adjusting Tool

Includes Serviceable Components: 18951
34593 27601 O-Ring Seal DB2, DB4 Pumps
30911 O-Ring Seal
30612
35333 Replacement Tip and Pin Kit

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 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Sold
35145 Nozzle Puller Adapter Pencil Nozzles
Separately

Sold
35159 Connector Kit (Cold Start Advance) DB2, DB4 Pumps
Separately

DE Drive Adapter Kit 36541

36260 36257 6 toothed wheel DE Pumps
36273
36258 4 toothed wheel

DE Hall Effect Sensor Kit 36541

36263 DE Pumps
36262 Hall effect Sensor 36273

DE Electronic Control Package

Includes Serviceable Components:
36264 Breakout Cable 36277
36269 DE Pumps
36265 DAQ Cable 36276
36268 Laptop Computer

Transfer Pump Insert Removal 36541

36270 DE, DS Pumps
Tool 36273

36541
36271 H&R Installation Tool DE Pumps
36273

36541
36272 Drive Shaft Installation Tool DE Pumps
36273

36541
36274 Inlet and Return Fitting Assembly DE Pumps
36273

36541
36275 Timing Pin DE Pumps
36273

36541
36464 Housing Pressure Tap DE Pumps
36273

Carbon Seal Installation Tool

36528 Pencil Nozzles 16494
(supersedes p/n 16477)

LDV Calibrating Injector:

0.5mm Orifice Plate Sold
36950 NOP: 207 bar (3,000 p.s.i.) DB2, DB4 Pumps
(Reference P.B. 184)
Separately
Matched set of six: 37271

LDV Calibrating Injector:

0.5mm Orifice Plate Sold
36951 NOP: 250 bar (3,625 p.s.i.) DE Pumps
(Reference P.B. 184)
Separately
Matched set of six: 37893

15
 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's

Contains 6 match flowed 36950 20467

37271 DB2, DB4 Pumps
LDV Calibrating Injectors 31053

LDV Calibrating Injector:

0.6mm Orifice Plate Sold
37392 NOP: 207 Bar (3,000 p.s.i.) DB4 Pumps
Separately
(Reference P.B. 184)
Matched set of six: 38085

18951
37588 Static Timing Pin DB4 Pumps
30612

37745 Pencil Nozzle Holding Plate Pencil Nozzles 16494

Contains 6 match flowed 36951 36541

37893 DE Pumps
LDV Calibrating Injectors 36273

Contains six match flowed 0.5 mm Sold

37972 Calibrating Injectors
Orifice plates, part number 781174 Separately

Contains six match flowed 0.6 mm 18951

37973 Calibrating Injectors
Orifice plates, part number 781175 30612

Compact Pencil Sold

38021 Cap Nut Wrench Tool
Nozzles Separately

Contains 6 match flowed 37392 Sold

38085 DB4 Pumps
LDV Calibrating Injectors Separately

Nozzle Adaptor
(Ref.Injector 37418) Injectors Sold
38162
Includes Serviceable Components: 17, 17/21, 21mm Separately
39276 Nylon Tip

Torx Bit Socket Assembly

1/4" drive T-25 tamper proof 18951
38335 DB4 Pumps
Includes Serviceable Components: 30612
38334 T-25 Torx bit

16
 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
Drive Shaft Seal Installation
Extension (Part of the 33421 Seal & JCB DB4 Pump Sold
38366 Bearing Installaion Tool)
Applications Separately
Includes Serviceable Components:
26126 O-ring Seal

Sold
38474 Carbon Seal Re-sizing Tool Pencil Nozzles
Separately

Compact Pencil Sold

38605 CPN Calibration Line
Nozzles Separately

Integrated Fuel System Service

Equipment Kit Includes Serviceable
Components:
39139 TDC Sensor
39105 39152 Spring Seat Torque Tool IFS 39105
39155 Interface Cable
39234 Tappet Extraction Tool
39908 Unit Pump Service Fixture
39909 Inlet Filter wrench
39910 Unit Pump Spring Fork

39152 Spring Seat Torque Tool IFS 39105

Oil Seal Installation Sleeve (part of DB4, DS, DE Sold

39197
the 33421 Seal and Bearing installation tool) Pumps Separately

39234 Tappet Extraction Tool (IFS Cam Box) IFS 39105

Seal and Retaining Ring 18951

39296 17mm Injector
Installation Tool 30612

Unit Pump Service Fixture (part of

39908 IFS 39105
the 39105 IFS Service Equipment Kit)

Unit Pump Inlet Filter Wrench (part

39909 IFS 39105
of the 39105 IFS Service Equipment Kit)

Unit Pump Spring Seat Fork (part of

39910 IFS 39105
the 39105 IFS Service Equipment Kit)

Electronic Advance Indicator Kit

Includes Serviceable Components:
13367 Gasket D, DB, DC, DM, 18951
39938 22035 Connector
27607 O-ring Seal
DB2, DB4 Pumps 30612
39939 Sensor, Cam Movement
39965 Spacer for DB, DC Pumps

17
 STANADYNE Service Tools
Part Included in
Illustration Number Description Used On Kit P/N's
High Pressure Calibration Pipes
Sold
70015 .063" x 25" (1.6mm x 635mm) DB2, DM Pumps
Individually
Pump Line Nut thread Size: 9/16" Ermeto

High Pressure Calibration Pipes

DB, DC, JDB Sold
70042 .063" x 25" (1.6mm x 635mm)
Pumps Individually
Pump Line Nut thread Size: Banjo

High Pressure Calibration Pipes

36541
70050 .063" x 25" (1.6mm x 635mm) DE Pumps
36273
Pump Line Nut thread Size: M14 x 1.5

High Pressure Calibration Pipes

Sold
70081 .078" x 25" (2.0mm x 635mm) DB2 Pumps
Individually
Pump Line Nut thread M12 x 1.5mm

High Pressure Calibration Pipes

36541
70082 .098" x 25" (2.5mm x 635mm) DB2 Auto
36273
Pump Line Nut thread Size: M12 x 1.5

High Pressure Calibration Pipes

18951
70087 .063" x 25" (1.6mm x 635mm) DB2, DB4 Pumps
30612
Pump Line Nut thread Size: M12 x 1.5

High Pressure Calibration Pipes

70262 .098" x 25" (2.5mm x 635mm) DS Pumps 31336
Pump Line Nut thread Size: M14 x 1.5

High Pressure Calibration Pipes

18951
70327 .055" x 25" (1.4mm x 635mm) DB2, DB4 Pumps
30612
Pump Line Nut thread Size: M12 x 1.5

Pilot Ring (46mm) Only available

7244-26D Reference S.B. 480 DB2 Pumps from Hartridge
Note: Available from Hartridge

Pilot Ring (50mm) DB2, DB4, DM Only available

7244-26E Reference S.B. 480
from Hartridge
Note: Available from Hartridge
Pumps

Basic Air Timing Fixture DB2, DB4, DM Only available

7244-27 Reference S.B. 480
from Hartridge
Note: Available from Hartridge
Pumps

Insert for Headed Drive Shaft Only available

7244-28 Reference S.B. 480 DB2 Pumps from Hartridge
Note: Available from Hartridge

Insert for Tapered Drive Shaft DB2, DB4, DM Only available

7244-30 Reference S.B. 480
from Hartridge
Note: Available from Hartridge
Pumps

18
 “Service Tools for Professionals”

Stanadyne Corporation
92 Deerfield Road, Windsor, CT 06095, U.S.A
Tel: (860) 525-0821
Fax: (860) 683-4581
www.stanadyne.com

Stanadyne S.p.A.
Via Matteotti 158
25014 Castenedolo (Brescia), Italia
Tel: (39) 030 213 0070

Stanadyne Amalgamations Private Ltd.

9 Industrial Area 2, Marai Malai Nagar, Kanchi Puram District 603209, India
Tel: (91) 4114-453294

Stanadyne Changshu Corporation

Intersection of Jinmen Road and Huangshan Road, Jiangsu, China
Tel: 86 (0) 512 5235 8100

99929 Printed in U.S.A. Rev. 06/09