BP 249

44158 ANCENIS CEDEX - FRANCE

TEL : 33 (0)2 40 09 10 11

YOUR CONCESSIONAIRE

547 365 EN (03/2005)

ACCESS
PLATFORM
150 AET2
REPAIRS MANUAL
1st EDITION 06 / 2002

ISSUE DATE COMMENTS

06/2002 1st edition

03/2005 Updated
Addition of chapters : - 30-8-51-M.71
- 30-8-52-M.71
- 55-2-20-M.71
- 70-7-M.71
- 70-2-44-M.71
- 70-2-45-M.71
- 70-2-46-M.71
- 70-2-57-M.71
- 70-2-80-M.71
- 70-5-M.71
- 80-7-M.71
- 80-2-11-M.71
- 80-2-12-M.71
- 80-2-13-M.71
- 80-8-10-M.71
- 80-8-11-M.71
- 80-8-81-M.71
- 80-8-85-M.71
 CONTENTS
GROUPS SECTIONS MACHINES

0 General Points

0-1-M.71
0-1-M.71 EN Technical characteristics 150 AET2

30 Axle

30-8-51-M.71
30-8-51-M.71 EN Adjusting the parallelism 150 AET2

30-8-52-M.71 EN Free-wheeling 150 AET2 30-8-52-M.71

55 Arms - Platform

55-2-20-M.71
55-2-20-M.71 EN Removing the hydraulic hoses, pads and the telescope 150 AET2

70 Hydraulics

70-7-M.71
70-7-M.71 EN Location of the hydraulic components 150 AET2

70-2-44-M.71
70-2-44-M.71 EN Removing the rotation motors 150 AET2

70-2-45-M.71 EN Removing the electric pump 150 AET2 70-2-45-M.71

70-2-46-M.71
70-2-46-M.71 EN Removing the reducers / wheel brakes 150 AET2

70-2-57-M.71
70-2-57-M.71 EN Removing the distributor elements 150 AET2

70-2-80-M.71
70-2-80-M.71 EN Removing the cylinders 150 AET2

70-5-M.71
70-5-M.71 EN Hydraulic pressure 150 AET2

70-6-M.71
70-6-M.71 EN Hydraulic layout 150 AET2

80 Electricity

80-7-M.71
80-7-M.71 EN Location of the electrical components 150 AET2
 CONTENTS
GROUPS SECTIONS MACHINES

80-2-11-M.71 EN Removing the variable speed drive units 150 AET2 80-2-11-M.71

80-2-12-M.71
80-2-12-M.71 EN Removing the traction batteries 150 AET2

80-2-13-M.71
80-2-13-M.71 EN Removing the electrical cable looms 150 AET2

80-6-M.71
80-6-M.71 EN Electrical layouts 150 AET2

80-8-11-M.71
80-8-11-M.71 EN Checking the operation of the variable speed drives 150 AET2

80-8-10-M.71
80-8-10-M.71 EN Checking the operation of the electronic modules 150 AET2

80-8-81-M.71
80-8-81-M.71 EN Positioning and adjusting of the contactors 150 AET2

80-8-85-M.71
80-8-85-M.71 EN Testing the manipulators 150 AET2

100 Troubleshooting

100-M.71
100-M.71 EN Troubleshooting 150 AET2
 GROUPS 0

GENERAL
POINTS
 0-1-M.71

TECHNICAL CHARACTERISTICS
150 AET2
0-1-M.71 EN

03 / 2005
0-1-M.71
 0-1-M.71

FRONT

REAR

1
 CHARACTERISTICS

ELECTRIC PUMP
0-1-M.71
- Supply 48 V
- Power 3,7 KW
- Cubic capacity 5,5 cm3
- Pressure 180 bar

ELECTRIC WHEEL MOTORS

- Type T 17 - 2.2 KW

REDUCER - BRAKE

- Type BONFI 601R2 R41.5

ELECTRICAL CIRCUIT

- Battery 48 V - 450 Ah
- Charger 220 V : 48 V / 45 Ah

- Variator (Type)
- Translation 631 / 40.153
- Pump 631 / 41.032

BOARD FUSES

- Main board :
- General 10A
- Input 1A
- Output 8A
- Interface module : 20A / 7A
- Power : 350 A

2
 150 AET2
SPECIFICATIONS
0-1-M.71
- Use Indoors and outdoors

- Capacity 230 Kg /2 persons

- Control system Electro - hydraulic

- Platform operating speed

• Forwards 0.55 km/h
• Reverse 3.3 km/h

- Operating height 14800 mm

- Platform height 12800 mm
- Maximum reach 8860 mm

- Platform weight
• Empty 7090 Kg
• Under nominal load 7320 Kg

- No. of gears 2

- Handleable gradient 25%

- Max. permissible wind speed 45 km/h

- Max. permissible inclination 5% or 3°

TYRES
Load per
With max. load Contact surfacei Stampinge
Dimensions tyre empty
+ offset on 1 wheel. Hard ground Soft ground Hard ground Soft ground
FR RR

PPS 27-10x12 1965 Kg 1580 Kg 4750 Kg 300 cm² 450 cm² 15,8 DaN/cm² 10,56 DaN/cm²

3
 DIMENSIONS

150AET2
0-1-M.71
A 5750
B 1515
C 1960
D 1800
F
E 154
F 2727
G 1802
H 3750
I 4801
J 12800 A 5450
K 2740 B 1800
L 4900 C 1950
M 8360 D 140
G

I
E 1500
FH 13000
G 1805
C

D
B A

4
150AET2
0-1-M.71

3 2 1 0 1 2 3 4 5 6 7 8 9
16

15

14

13

K J
12

11

10

M
4
L

3 2 2 3 4 8 9

5
 FILTERS CARTRIDGES

1 2 3
0-1-M.71

DESIGNATION REFERENCE REPLACE CLEAN

1 - Hydraulic return oil filter cartridge until machine: 504 686 20 507 100 H

- Hydraulic return oil filter cartridge from machine: 504 687 599 060 100 H

2 - Oil pressure filter cartridge 518 251 100 H

3 - Hydraulic tank suction strainer 19 911 100H

LUBRICANTS

DEVICES TO BE LUBRICATED CAPACITY RECOMMENDATION PACK REFERENCE

HYDRAULIC OIL TANK 18 Litres HYDRAULIC MANITOU 20 L. 582 297

ISO 46 oil 55 L. 546 108
209 L. 546 109

WHEEL REDUCING (EACH) 0.8 Litres SHELL SPIRAX 2 L. 499 237

A80W90 20 L 546 330
55 L 546 221

GENERAL GREASING
MANITOU grease 400 g
479 330
GREASING OF TURRET CROWN WHEEL High Performance cartridge
BEARING TRACKS

LUBRICATION OF THE TEETH CROWN SHELL MALLEUS Aerosol 545 834

TURRET GL 205 oil