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STR Y6735 STR 6753 STR Y6754 STR Y6763 STR Y6765 STR Y6766 Application Note
STR Y6735 STR 6753 STR Y6754 STR Y6763 STR Y6765 STR Y6766 Application Note
STR Y6735 STR 6753 STR Y6754 STR Y6763 STR Y6765 STR Y6766 Application Note
General Description
Table of Contents
Package Diagram 3 BD Pin Blanking Time 14
Bottom Skip Quasi-Resonant Operation 15
Electrical Characteristics 4
Auto Standby with Burst Oscillation Function 17
Absolute Maximum Ratings 4
Protection Functions 18
MOSFET Electrical Characteristics 4
Undervoltage Lockout Function (UVLO) 18
MIC Electrical Characteristics 5
Overvoltage Protection Function (OVP) 18
Typical Application Circuit 6 Overload Protection Function (OLP) 18
Functional Description 7 Thermal Shutdown (TSD) 19
Startup Operation 7 Overcurrent Protection Function (OCP) 19
Startup Period 7 Overcurrent Input Compensation Function 19
Bias Assist Function 8 BD Pin Peripheral Components Value Selection
Auxiliary Winding 8 Reference Example 22
Soft Start Function 10 When Overcurrent Input Compensation is
Operational Mode at Startup 10 Not Required 22
Constant Voltage Control Operation 11 Overcurrent Detection Threshold Voltage 22
Quasi-Resonant Operation and Bottom-On Timing 12 Maximum On-Time Limitation Function 23
Quasi-Resonant Operation 12 Design Notes 24
Bottom-On Timing 12 External Components 24
RBD1 and RBD2 Setup 13 Transformer Design 24
CBD Setup 13 Phase Compensation 26
Circuit Trace Layout 26
2.8 +0.2
Gate Burr 2.6 ±0.2
(5.6)
3.2 ±0.2
15 ±0.3
STR (1.1)
a
2.6±0.1
b (Measured at
pin base)
5±0.5
5±0.5
7-0.62 ±0.15
10.4 ±0.5
R-end R-end
+0.2
7-0.55 -0.1
+0.2
5×P1.17±0.15 0.45 -0.1 2.54±0.6
2 ±0.15
=5.85±0.15 (Measured at (Measured at
(Measured at (Measured at 5.08±0.6
pin base) pin tip) pin tip)
pin base)
(Measured at
pin tip)
• These data are from the STR-Y6763 which is representative of the series, except as noted.
• The polarity value for current specifies a sink as "+ ," and a source as “−,” referencing the IC.
• Please refer to the datasheet of each product for additional details.
L1
D1 T1 D3 VOUT
VAC
P
C1 R6
PC1 R3
R7
C6
S R4 C8
U1
C7 R5
D2 R2 U2
STR-Y6700 R8
C2 D
FB/OLP
S/OCP
GND
D/ST
GND
VCC
BD
NF
2
DZBD
1 2 3 4 5 6 7
RBD1
CV
R1
RBD2
ROCP CBD
C4 C3 PC1
C5
The NF pin (No. 7) should be connected to the GND pin (No. 4), which
should be at a stable ground potential, to ensure stability of operation.
Startup Operation
Startup Period
Typical D/ST and VCC pin peripheral circuits are shown in fig-
ure 2. This IC has a built-in Startup circuit which is connected to
the D/ST pin.
VCC
The Startup Current, ICC(STARTUP) = –3.1 mA, is constant-current
controlled inside the IC. When the electrolytic capacitor C2, con-
nected to the VCC pin, is fully charged and the VCC pin voltage
rises to the Operation Start Voltage, VCC(ON) = 15.1 V, the IC
Control Part (MIC) starts operation.
After switching operation begins, the startup circuit automatically
turns off (shuts off) to zero its current consumption.
The startup time is determined by the rating of C2, which is usu- Figure 2. D/ST and VCC pin peripheral circuits
ally in the range of 10 to 47 μF.
The approximate value of the startup time is calculated by the
following formula:
VCC(ON) – VCC(INT)
tSTART = C2 × (1)
|ICC(STARTUP)| ICC
where:
I CC(ON) = 3.7mA
tSTART is the startup time in s, and (max)
Figure 3 shows the relation of the VCC pin voltage versus the
circuit current, ICC . When the VCC pin voltage reaches the
Operation Start Voltage, VCC(ON) = 15.1 V, the Control Part (MIC)
starts operation and the circuit current increases. The voltage from
the auxiliary winding (D in figure 2) becomes a power source to 9.4 V 15.1 V VCC pin voltage
the Control Part after operation start. The turns ratio of auxiliary VCC(OFF) VCC(ON)
winding D must be adjusted so that the VCC pin voltage becomes
the following range in the power supply specification for input
and output deviation: Figure 3. VCC versus ICC
P1 S1 P2 S2 D
The variation of VCC pin voltage becomes worse if:
• The coupling between the primary and secondary windings of Barrier
the transformer gets worse and the surge voltage increases (low
Pin Side
output voltage, large current load specification, for example).
• The coupling of the auxiliary winding, D, and the secondary Winding structural example (a)
side stabilization output winding (winding of the output line
P1, P2 Primary side winding
which is controlling constant voltage) gets worse and it is sub-
S1 Secondary side winding from
ject to surge voltage. which the output voltage is
In order to reduce the influence of surge voltages on the VCC pin, controlled constant
alternative structures of the auxiliary winding, D, can be used. S2 Secondary side winding
Two alternatives are shown in figure 7. D Auxiliary winding for VCC
VCC(OFF)
Quasi-resonant
Time PWM operation operation
BD pin voltage A
VBD(TH1)
Time
Soft-Start tSS=6.05 ms
Operation mode
Quasi-resonant operation
PWM operation
㧔fOSC= 21.0 kHz㧕
• In the case of heavy load. When the load becomes heavy, the - VR1
converse occurs with respect to light load operation: the target
voltage VSC of the FB comparator will become high, and the FB comparator S/OCP voltage
㧔R OCP voltage㧕
peak value of the drain current increases and suppresses the
decrease of the output voltage. Drain Current,
Also, generally, because of the steep surge current which occurs ID
when the power MOSFET turns on, the FB comparator and
overcurrent protection circuit (OCP) may respond, and the power
Figure 10. ID and FB comparator operation during
MOSFET may turn off. normal operation
In order to prevent this phenomenon, the IC has a leading edge
blanking time, tON(LEB) = 470 ns, from the moment of the power
MOSFET turn on, which keeps it from responding to the drain tON(LEB)
current surge. Please refer to each individual product datasheet
about tON(LEB) . V 'OCP(H)
As shown in figure 11, when the power MOSFET turns on, if the
drain current surge pulse width is large, the following adjustments
are required so that the surge pulse width falls within tON(LEB) .
• Match the turn-on timing to a VDS bottom point.
• Lower the rating of the voltage resonant capacitor, CV , and the Surge at MOSFET turn on
rating of the capacitor in the secondary side snubber circuit.
V'OCP(H) of figure 11 is the overcurrent detection threshold voltage Figure 11. S/OCP pin voltage
after input compensation.
Vf
NP T1 NS D3 t ONDLY (half cycle of free oscillation)
VOUT LP CV
E FLY
LP tONDLY zP
EIN P S IOFF C6
ID
E FLY
C1
VDS
CV
E IN
0
Bottom
Point
Figure 12. Basic flyback converter circuit IOFF
EIN Input voltage 0
EFLY Flyback voltage (EFLY = (NP / NS) × (VO + Vf)
NP Primary side number of turns
NS Secondary side number of turns
ID
VOUT Output voltage
Vf Forward voltage drop of the secondary side rectifier 0
ID Drain current of power MOSFET
IOFF Current which flows through the secondary side rectifier tON
when power MOSFET is off
CV Voltage resonant capacitor Figure 13. Ideal bottom-on operation waveform (MOSFET turn-on at a
LP Primary side inductance bottom point of a VDS waveform)
Clamping Snubber
T1
P
EIN C1
EIN EFLY
D2 R2
Auxiliary
Winding E rev1
CV Voltage
E rev1 Efw1
C2 VD 0
1 3
D/ST D E fw1
VCC
DZBD Forward Voltage
STR-Y6700
Flyback voltage
Figure 14. BD pin peripheral circuit (left) and auxiliary winding voltage and flyback voltage timing (right)
Free oscillation, fR
1
fR ≈
2P LP CV
Early turn-on point Delayed turn-on point
V DS 0 V DS 0
Bottom Bottom
point point
IOFF 0 I OFF 0
ID 0 ID 0
tON tON
V BD(TH1) V BD(TH1)
V BD(TH2) V BD 0 VBD(TH2)
VBD 0
Auxiliary Auxiliary
Winding Winding
Voltage Voltage
VD 0 VD 0
Figure 15. When the turn-on of a VDS waveform Figure 16. When the turn-on of a VDS waveform
occurs before a bottom point occurs after a bottom point
Normal Waveform
(Good coupling)
VBD(TH1)= 0.24V
VBD(TH2)= 0.17V
Erev2
Inappropriate Waveform
(Poor coupling)
V BD(TH1)= 0.24V
VBD(TH2)= 0.17V
Erev2
Figure 17. The difference of BD pin voltage waveform by the coupling condition of
the transformer; good coupling (top) versus inappropriate coupling (bottom)
VDS
Figure 18. Operation state transition diagram from light load to heavy load conditions
V DS
Figure 19. Operation state transition diagram from heavy load to light load conditions
Erev2 E rev2
Figure 21. The pulse width of a quasi-resonant signal; normal operation (left) and one bottom-skip operation (right)
VOCP(H) approximately 9%
S/OCP pin voltage related to
the drain current, ID
C3
C4
Figure 24. Operation waveform at the time of OLP operation (left) and peripheral circuit (right)
VCC(ON)
VCC(OFF)
4 5
ID IFB PC1
220kΩ
C3
Figure 25. Individual operation waveforms (left) and peripheral circuit configured for OLP with
automatic restart (right)
compensation C2
3 D
VCC
IOUT with appropriate Forward voltage, Efw1
input compensation DZBD VDZBD
STR-Y6700
IOUT
IOUT target output level RBD1
6
IOUT with excessive BD
input compensation S/OCP GND Efw2
2 4 RBD2
ROCP CBD
85V AC Input Voltage (V㧕 265V
Figure 26. OCP circuit input compensation Figure 27. Overcurrent input compensation circuit
100 V 230 V
0 AC 1
VZ VOCP(H)= 0.910
0.8
Efw1
(V)
0.6
MAX
VOCP(H)
0 AC
0.4 TYP
'
MIN
0.2
Efw2
OCP input compensation 0
0 –1 –2 –3 –4 –5 –6
starting point: BD pin voltage, Efw2 (V)
the point matching Efw1– VZ = 0
Recommended use range
Figure 28. Efw1 and Efw2 voltage relative to AC input voltage Figure 29. Overcurrent threshold voltage after input compensation, V'OCP(H)
(reference for design target values)
100V 230V
0 Input voltage
Efw2
Figure 30. Each voltage waveform for the input voltage in normal quasi-resonant operation
Maximum On-Time Limitation Function • Inductance, LP , of the transformer should be lowered in order to
When the input voltage is low or in a transient state such that raise the operation frequency.
the input voltage turns on or off, the on-time of the incorporated • Lower the primary and the secondary turns ratio, NP / NS , to
power MOSFET is limited to the maximum on-time, tON(MAX) = lower the duty cycle.
ID Maximum
On-Time
Time
VDS
Time
External Components the duty cycle will change due to the quasi-resonant operations
delaying the turn-on, the duty cycle needs to be compensated.
Take care to use properly rated and proper type of components.
When the on-duty, DON, is calculated by the ratio of the primary
• Output smoothing capacitor. Consider design margins for rat-
turns, NP , and the secondary turns, NS , the inductance, L'P on the
ings of ripple current, voltage, and temperature in selecting the
primary side, taking into consideration the delay time, can be
output capacitor. A low impedance capacitor, designed to be
calculated by the following formula:
tolerant against high ripple current, is recommended.
• Transformer. Consider design margins for temperature rise, (E IN( MIN )× DON ) 2
resulting from copper losses and core losses, in designing or L P' = 2
2PO × f 0 (10)
selecting a transformer. Switching current contains a high + E IN( MIN ) × DON × f 0 × π CV
frequency component that causes the skin effect; therefore, η1
consider a current density of 3 to 4 A/mm2 and select a wire
where
gauge based on RMS current. In the event further temperature
measurement is necessary and it is necessary to increase surface PO: the maximum output power,
area of the wire, try the following measures:
f0: the minimum operation frequency,
▫ Increase the quantity of parallel wires
CV: the voltage resonance capacitor connected between the
▫ Use litz wire
drain and source of the power MOSFET,
▫ Increase the diameter of the wires
η1: the transformer efficiency,
• Current detection resistor, ROCP . Choose a low equivalent series
inductance and high surge tolerant type for the current detection DON : the on-duty at the minimum input voltage,
resistor. If a high inductance type is used, it may cause malfunc- E FLY
DON = ,
tioning because of the high frequency current running through E IN ( MIN ) + E FLY
it. EIN(MIN): the C1 voltage of figure 32 at the minimum input
voltage,
Transformer Design EFLY : the flyback voltage ⇒
The design of the transformer is fundamentally the same as the NP
E FLY = × (VO + Vf ) , and
power transformer of a Ringing Choke Converter (RCC) sys- NS
tem: a self-excitation type flyback converter. However, because Vf : the forward voltage drop of D3.
VF
NP T1 NS D3 VO
LP
EFLY
EIN P S IOFF C6
ID
C1
CV
−
2PO
+ +
(
2PO 4π E IN ( MIN )× DON )×
2
CV
' = DON (1 − f 0 × t ONDLY )
DON (12) η1 η1 L'P (17)
f0 =
PO 1 2π CV × E IN ( MIN ) × DON
I IN (13)
ǯ2 E IN(MIN)
In transformer design, AL-value and NP must be set in a way that
2 I IN (14) the ferrite core does not saturate. Here, use ampere turn value
I DP =
'
DON (AT), the result of IDP × NP and the graph of NI-Limit (AT) versus
AL-value (figure 33 is an example of it). NI-Limit is the limit
L'P
NP (15) that the ampere turn value should not exceed; otherwise the core
AL-value
saturates.
NP VO Vf When choosing a ferrite core to match the relationship of
NS (16)
E FLY NI-Limit (AT) versus AL-value, it is recommended to set the cal-
culated NI-Limit value below about 30% from the NI-Limit curve
where of ferrite core data, as shown in the hatched area containing the
tONDLY : the delay time of quasi-resonant operation, design point in figure 33, to provide a design margin in consider-
ation of temperature effects and other variations.
IIN : the average input current,
η2 : the conversion efficiency of the power supply,
IDP : the peak drain current,
D'ON : the on-duty after compensation, and
VO : the secondary side output voltage.
Saturation
region lower
boundary
N I-Limit (AT)
Design point
(example)
AL-Value (nH/T 2 )
Figure 34 shows a typical secondary side error amplifier circuit. Circuit loop traces flowing high frequency current, as shown in
The C7 value for phase compensation is recommended to be figure 36, should be designed as wide and short as possible to
0.047 to 0.47 μF, and should be confirmed in actual operation. reduce trace impedance.
Figure 35 shows a circuit around the FB/OLP pin. The C3 value, In addition, earth ground traces affect radiation noise, and thus
for high frequency noise rejection and phase compensation, is should be designed as wide and short as possible.
recommended to be approximately 470 pF to 0.01 μF. It should
be connected close between the FB/OLP pin and the GND pin, Switching mode power supplies consist of current traces with
and should be confirmed in actual operation. high frequency and high voltage, and thus trace design and
component layout should be done in compliance with all safety
guidelines.
Circuit Trace Layout
Furthermore, because an integrated power MOSFET is being
PCB circuit trace design and component layout affect IC func- used as the switching device, take account of the positive thermal
tioning during operation. Unless they are proper, malfunction, coefficient of RDS(on) for thermal design.
D3 L1
T1 VOUT
R6
PC1 R3
R7
S R4 C8
C6
C7 R5
U2
R8
GND
Figure 34. Peripheral circuit around a secondary-side
shunt regulator (U2)
STR-Y6700
S/OCP GND FB/OLP
2 4 5
PC1
ROCP IFB
C3
Figure 35. FB/OLP pin peripheral circuit Figure 36. High-frequency current loops
D3
T1
C6
S
U1
D2 R2
STR-Y6700 VCC C2
D
Main circuit
FB/OLP
S/OCP
VCC
D/ST
GND
BD
NF
1 2 3 4 5 6 7
RBD1
Secondary rectification and
CV smoothing circuit
C5