Item Number Document Number Title Quantity Item Number Document Number Title Quantity

Note: Covers not shown

Use Burndy Connectors (EC-9500-0432) 69 1/4 LOCK SS 1/4 Lock Washer SST 4 4 5/8 WASHER 5/8 Flat Washer SST 32
O 1.13" typ. for motor Connections. Wire strip length is 1-1/18"
mounting hole Lug for Customer Cable Inside Motor Junction Box 70 1/4 FLT SST 1/4 Flat Washer SST 4 5 1/2 LOCK SS 1/2" Lock Washer SST 10
91
Wire Entry on This Side 71 EC-9500-0819 2" Insul Standoff R4200-S5 4 6 1/2 X 1-1/2 SST 1/2 X 1 1/2 Hex Bolt SST 10
2.00" 83 60 32 31 33
72 1/2 HEXNUT SST 1/2-13 Hex Nut 16 10 3/4 FLT WASHER SS Plain washer type A 3/4" SST 8
REF. FRONT
73 1/2-13X2 Hex 1/2-13 x 2" lg. Hexbolt 16 12 3/4 LK WASH SST Split Lock Washer 3/4" SST 4
Name tag location on side 74 HW-9000-0619 1/2" BELLVILLE SPRING WASHER 16 13 3/4-10x3.00 Hex Hex bolt 3/4-10x3" SST 4
! about 2" from top, about 2" SST
from edge
52 75 1/2 FL WASH SST Flat Washer SST 1/2" Thd 42
14 3/8-16x1 SST Hex Head Cap Scr 3/8-16x1.0 57
76 FR-0100-0088 Transition Cutout Cover 2

LH685Z
LH685Z
LH812Z
LH812Z
LH812Z
LH812Z
LH812Z

LH812Z
15 3/8 HEXNUT SST 3/8-16 Hex nut SST 62
77 5/8 X 1-1/4 SST Hex Bolt 5/8-11x1-1/4" Long SST 16
16 3/8 Lock Washer 3/8 Split SST Lock Washer 124
Apply stickers on grids 78 HW-9000-0476 3/4-10 Stover Locknut 4 SST
with these labels.
100hp AC motor [BLWR-0100-0081] 79 BLWR-0100-0077 Wheel Retainer 2

DC-POS R3
DC-NEG R1
must be grounded to motor base with
Typical all places. 19 BLWR-0100-0081 100hp AC Motor 1
items EC-9500-0237 & EC-9500-0033-0002 80 3/8-16x1 1/2 SST 3/8-16x1 1/2lg. HexBolt SST 10 21 EC-9500-0027 Insulating Standoff 2-1/8" high, ribbed 32
Drill & tap base for 1/2-13 UNC. 19 R1 R3 46
Remove paint prior to installing lug.
Rotate Junction Box 81 HW-9000-0490 Grease Fitting 3/8-24 Thread 2 23* EC-9500-0240 Conductive Silver Paste 1
to place hole on this 85
Prepare cable per DC-0100-0143 side 83* EC-9500-0983 Clear Heat Shrink Tubing 3 24 EC-9500-0249 Standoff Insulator - 1-1/2" High 3/8-16 4
!
73 74 75 72 84 GSF-17-0066 Ground stud 1/2"-13 female threads 1 Thd
72.24" 70.00" 25 EC-9500-0373 Cord Strain Relief, 1.38 Max Dia 8
45 85 TR-0100-0072 Bus Bar Jumper 4.10" C-C, 3/16" Thick 8
86 FR-0100-0102 SA Resistor Housing Lid 1 26 EC-9500-0432 Burndy Connector BISR-1/0 3
Center
E E of Mass A A 87 FR-0100-0103 SA Blower Housing Lid 1 30 FR-0100-0066 Hatch Enclosure 1
R4

DC-POS R4
R2 31 FR-0100-0067 Motor Hole Cover 2

DC-NEG R2
Torque 5/8" bolts in 88 BLWR-0100-0107 Bulb Gasket 2
Check vibration on motor pedestal standoffs to to 30 ft-lbs
if greater than .17 in/sec 89 BLWR-0100-0098 1" D Gasket 2 32 FR-0100-0068 Motor Hole Cover Gasket 2
32 Places
trim balance blower wheels 35.00" 33 HW-9000-0393 Grip Electrical Cable 2 inch 2
If less than .17 trim balancing 90 FR-0100-0110 Right Side Transition Weldment 1

LH685Z
LH685Z
LH812Z
LH812Z
LH812Z
LH812Z
LH812Z

LH812Z
is not required 91 FR-0100-0111 Left Side Transition Weldment 1 34 IN-0100-0073 Modified Standoff Insulator - 1-1/2" 4
55 F F High
G Customer to supply 92 FR-0100-0112 FLEXIBLE TRANSITION ASSEMBLY 2
68 Stauff Clamps for 35 IN-0100-0077 Insulating Rail Cover - Right Side 2
93 3/8-16X7/8 SST Hex Bolt 3/8-16 x 7/8 Long SST 20
cabling 36 IN-0100-0078 Insulating Rail Cover - Left Side 2
94 FR-0100-0125 Drain Hole Cover 2
37 IN-0100-0085 Insul "L" Barrier for Out Mntg Rail 2
38 IN-0100-0112 Outer Riser Piece 2
39 LH685Z Resistor Grid 0.685 Ohms 4
33 40 39
90 92 25 44 40 LH812Z Resistor Grid 0.812 Ohms 12
Stuaff rail gap on this side REAR Put sticker label on box next to each grid
showing grid part number that goes there
41 3/8 FND WASH SS 3/8 Fender Washer SST 136
86.58"
Place warning 42 MG-JACKSPACER End Spacer Assembly 2
sticker here. Torque to 20 ft-lbs
33 60 25 60 43 MG-SPACER1 Blower Side Spacer Grid 2
See note # 10. 87 86
Torque all hardware as shown 44 MG-SPACER2 Center Spacer Grid 2
below except as noted 45 TR-0100-0043 Buss Bar Jumper 4.10" C-C, 3/16" Thick 16
Hardware Torque Value
46 TR-0100-0061 90 Degree Bus Terminal 8
1/4-20 6 Ft.-Lbs. 50 BLWR-0100-0031 CW Drive Side Inlet Bell 1
5/16-18 11 Ft.-Lbs.
3/8-16 20 Ft.-Lbs. 51 BLWR-0100-0032 CCW Drive Side Inlet Bell 1
1/2-13 43 Ft-Lbs. 52 BLWR-0100-0036 CCW Housing 57-1413 1
Blower
Rotation Center of Mass 53 BLWR-0100-0102 CCW Wheel w/ Taper Bushing 1
43.32"
GSF-17-0066
54 BLWR-0100-0101 CW Wheel w/ Taper Bushing 1
40.71"
D D 84 1/2-13" x1.75" Deep Female Threads
Ohms (-5%) Ohms (Nom) Ohms (+5%) 55 BLWR-0100-0035 CW Housing 57-1412 1
Place blower rotation .76" DC-NEG R1 to R1 3.086 3.248 3.410
sticker here GND 56 5/8 X 1-3/4 SST Hex Bolt 5/8-11x1-3/4" Long SST 16
DC-POS R3 to R3 2.844 2.994 3.144
Both Sides 21.50" ! 57 HW-9000-0620 5/8 SST Belleville Washer 32
Blower Rotation

Torque to 20 ft-lbs DC-NEG R2 to R2 3.086 3.248 3.410

DC-POS R4 to R4 2.844 2.994 3.144 58 EC-9500-0237 2/0 Flex Lug 3/8" stud 2
10.43"
59 EC-0033-0002 Ground Cable 18" Long 1
6 5 75 30 R1 All Resistances Cold and Nominal
NOTES: DC-NEG R1 R1 R3
R3
DC- POS R3 60 HW-9000-0394 Conduit Locknut 2" NPT 10
1.) Apply a thin film of Silver Conductive Paste between all metal to metal mating surfaces 35.50"
of busbars and resistor terminals. 76.00" ! 61 1/4X5/8 HEX WAS 1/4-20 x 5/8 Slotted Hex Wash Hd Scr. 4
2.) Jack Block (FR-0100-0036) is only installed on last resistor grid in stack. When replacing resistor grid in this position, T1 T2 T3 SST
remove stock bolts and replace w/ new bolts and washers on new resistor grid.
3.) Torque 5/8" bolted connections in standoffs to 30ft/lb and all 1/2" bolted connections to 50ft/lb. All other standard hardware 62* HW-9000-0447 Hexagon Rail Nut 1/4-20 4
is industry standard hand tool torque. LH812 LH812 LH812 LH812 LH812 LH812 LH685 LH685
4.) Dimension shown in Detail "D-D" must be achieved by sliding blower wheel on motor shaft then tighten set screws - both side. M 0.812 Ohm 0.812 Ohm 0.812 Ohm 0.812 Ohm 0.812 Ohm 0.812 Ohm 0.685 Ohm 0.685 Ohm 63 IN-0091-0023 Mica Washer, 1-1/2" OD x 1/16" Thk 26
Then Inlet cones must be made concentric with wheel by adjustin left/right and - up/downbefore tightening. DC-NEG R2 R2 R2 R4 R4 DC- POS R4 64 FR-0100-0147 Wire Mesh Exhaust Screen 2
5.) Don't forget to install 1/4 turn latches in the lids.
6.) Add 1/16" thick rubber gasket material underneath lids around perimeter of entire box. 65 FR-0100-0069 Inlet Screen 1
7.) 1/16" Allowable un-evenness between grid top surfaces. 20 480VAC 3ph. 100HP 60Hz
8.) Put sticker label on inside side of unit above last two grids that says "LAST TWO GRIDS AM-TYPE LH685 REQUIRED" ! Approximate weight 5100 lbs 66 BLWR-0100-0022 Inlet Cone 2
9.) Blower wheel is factory balanced to 4 mm/ sec. at 3450 RPM. If wheel flange is ever disassembled, rebalance wheel. Approximate weight with skid 5350 lbs
10.) Sticker: High voltage may be present in grid box. Disconnect source prior to servicing. ! LH812 LH812 LH812 LH812 LH812 LH812 LH685 LH685
0.812 Ohm 0.812 Ohm 0.685 Ohm 0.685 Ohm
68 FR-0100-0090 Resistor Cable Support Arm 1
11.) Run motor at 51 Hz MAX. !
Approximate component weights 0.812 Ohm 0.812 Ohm 0.812 Ohm 0.812 Ohm
12.) Label connections with MMC silver tags ! Resistors - 103 lbs each
13.) Label unit with MMC serial number labels
14.) Customer part number is 10338830
! Motor - 1100 lbs
Enclosure - 1650 lbs
MOSEBACH P/N - MG013HD-G3 Mosebach Manufacturing Company
15.) Apply Loctite C5-A Copper Anti-Sieze to all stainless steel hardware over 1/2" in diameter 1417 McLaughlin Run Road Pittsburgh, Pa 15241
Blowers - 530 lbs
16.) High Pot Unit at 5500V for 1 minute. 3 mA is maximum acceptable leakage.
17.) ! Indicates critical to quality ! Skid -250 lbs LIEBHERR P/N - 10338830 Phone: 412-220-0200 Fax: 412-220-0236 Web: www.mosebachresistors.com

18.) Prepare all cables according to DC-0100-0143

19.) Add 7/8 External Tooth Lock Washer to 1/4 turn latch if not already added by enclosure vendor. Tolerences MG013HD-G3
20 Inspect hatch per test sheet TS-LHGH-01 ECN 2506 - Replaced MG-EXITSPACER with MG-JACKSPACER, Added FR-0100-0125 Drain
21.) LH685-JB can be ordered as an LH685 and two FR-0100-0036 Jack Blocks
22.) BLWR-0100-0063 contains BLWR-0100-0031, BLWR-0100-0032, BLWR-0100-0035, BLWR-0100-0036, BLWR-0100-0022,
17 Cover, Changed resistors to LH812Z and LH685Z, Changed Wheels PPS 2-5-14 Overall: +/- .03" General Arrangement
ECN-2270 - Changed transitions to FR-0100-0110, FR-0100-0111, and FR-0100-0112
BLWR-0100-0044, BLWR-0100-0045 and BLWR-0100-0047 16 Changed to 7/8" long screw into transition PPS 8-21-13 Angular: +/- 2° This drawing and/or specification contains proprietary information of Size Scale Drawn by Approved by Part Number Rev.
23) BLWR-0100-0045 contains BLWR-0100-0062 Q3 Bushing with 2 1/2" Bore, and BLWR-0100-0019- 22" CCW wheel Mosebach Manufacturing Co. Disclosure to any unauthorized individual of
psalem
BLWR-0100-0044 contains BLWR-0100-0062 Q3 Bushing with 2 1/2" Bore, and BLWR-0100-0018- 22" CW Wheel Rev. Description Approved Date Diameter: +/- .03"
the information contained here within is prohibited except with written
permission of Mosebach Manufacturing. D X 10/4/2013
RB MG013HD-G3 17
Active Model:\\MBENG2012\ENGDATA\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (18).asm Draft File: K:\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (17).dft Printed:10/4/2013
 Gaps to be minimized.
Minimal gap on top most
important (<1/16" expected)
Tighten item 22 after gaps
on top are as small as
possible and Item 56 bolts
are tight
24 16 41 14 63
Torque to 29 ft-lbs 16 15
Check for gap between
Torque to 29 ft-lbs 80 bushing and wheel face
all around bushing
B
Install bushing per DC-0100-0158

56 57 4
34
75 5 6 80 16
45
42 Torque to 50 ft-lbs Torque to 29 ft-lbs

DETAIL C 79
SECTION F-F 21
B

54

8.50" +0 88
-1/2

10th 8th
42

66
89 1.50" 7th
9th

H Torque to 18-20 ft-lbs

SECTION D-D C
5th 2nd 1st 3rd 4th
6th
DETAIL H
Drill O1/2" hole for Gnd Old Blower Cover Bolt SECTION A-A
wire in motor frame before Tightening Sequence
motor installation into
enclosure
15 16 41 14
18th 14th
78 12 10
58
Prepare Cables
according to 13th
DC-0100-0143 17th
59
12th
58
Torque to 16th
126-130 ft-lbs Torque to 18-20 ft-lbs
16 41 15
13 10 11th
15th 4 57 77 56 57 4
8th 6th 4th 2nd 1st 3rd 5th 7th 9th
10th
38
37
New Blower Cover Bolt 36
Tightening Sequence SECTION B-B
SECTION E-E 35
DETAIL G

Label motor leads T1, T2 and T3

Torque set screws
83 to 120in-lbs MOSEBACH P/N - MG013HD-G3 Mosebach Manufacturing Company
26 LIEBHERR P/N - 10338830 1417 McLaughlin Run Road Pittsburgh, Pa 15241
1" 1" 2" Phone: 412-220-0200 Fax: 412-220-0236 Web: www.mosebachresistors.com

LABEL
Tolerences MG013HD-G3
ECN 2506 - Replaced MG-EXITSPACER with MG-JACKSPACER, Added FR-0100-0125 Drain
17 Cover, Changed resistors to LH812Z and LH685Z, Changed Wheels PPS 2-5-14 Overall: +/- .03" General Arrangement
ECN-2270 - Changed transitions to FR-0100-0110, FR-0100-0111, and FR-0100-0112
16 Changed to 7/8" long screw into transition PPS 8-21-13 Angular: +/- 2°
Motor Lead Label Detail This drawing and/or specification contains proprietary information of
Mosebach Manufacturing Co. Disclosure to any unauthorized individual of
Size Scale Drawn by Approved by Part Number Rev.
psalem 17
Rev. Description Approved Date Diameter: +/- .03"
the information contained here within is prohibited except with written
permission of Mosebach Manufacturing. D X 10/4/2013
RB MG013HD-G3
Active Model:\\MBENG2012\ENGDATA\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (18).asm Draft File: K:\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (17).dft Printed:10/4/2013
 52

91
53

92
51

78

12

10

19
50 81

BLWR-0100-0063 includes
26 Document Number Title Quantity
BLWR-0100-0031 CW Drive Side Inlet Bell 1
BLWR-0100-0032 CCW Drive Side Inlet Bell 1
54
33 BLWR-0100-0022 Inlet Cone 2
31
BLWR-0100-0047 Inlet Guard 2
BLWR-0100-0036 CCW Housing 57-1413 1
32 BLWR-0100-0102 CCW Wheel w/ Taper Bushing 1
BLWR-0100-0101 CW Wheel w/ Taper Bushing 1
BLWR-0100-0035 CW Housing 57-1412 1
10
55
79 13 31 32
75

65 66
80 16
93

16
88
41 30

14

16 14 30

41 41 41
92
16 90

15

94

41
14 16 64
41 16 15

6
MOSEBACH P/N - MG013HD-G3
41 75 5
16 66 76
64
LIEBHERR P/N - 10338830
15
41 16 15
Mosebach Manufacturing Company
1417 McLaughlin Run Road Pittsburgh, Pa 15241
Phone: 412-220-0200 Fax: 412-220-0236 Web: www.mosebachresistors.com

Tolerences MG013HD-G3
ECN 2506 - Replaced MG-EXITSPACER with MG-JACKSPACER, Added FR-0100-0125 Drain
17 Cover, Changed resistors to LH812Z and LH685Z, Changed Wheels PPS 2-5-14 Overall: +/- .03" General Arrangement
ECN-2270 - Changed transitions to FR-0100-0110, FR-0100-0111, and FR-0100-0112
16 Changed to 7/8" long screw into transition PPS 8-21-13 Angular: +/- 2° This drawing and/or specification contains proprietary information of Size Scale Drawn by Approved by Part Number Rev.
Mosebach Manufacturing Co. Disclosure to any unauthorized individual of
psalem 17
Rev. Description Approved Date Diameter: +/- .03"
the information contained here within is prohibited except with written
permission of Mosebach Manufacturing. D X 10/4/2013
RB MG013HD-G3
Active Model:\\MBENG2012\ENGDATA\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (18).asm Draft File: K:\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (17).dft Printed:10/4/2013
 30

30

69 61 62 70

68

36 4 41 16 14
63 45 57 56 43
34 40

21
44

85 73 74 75

46
72
75

42

80
24
15
16

77
63 41 16 14
35 37 38 71 57

MOSEBACH P/N - MG013HD-G3

LIEBHERR P/N - 10338830
Mosebach Manufacturing Company
1417 McLaughlin Run Road Pittsburgh, Pa 15241
Phone: 412-220-0200 Fax: 412-220-0236 Web: www.mosebachresistors.com

Tolerences MG013HD-G3
ECN 2506 - Replaced MG-EXITSPACER with MG-JACKSPACER, Added FR-0100-0125 Drain
17 Cover, Changed resistors to LH812Z and LH685Z, Changed Wheels PPS 2-5-14 Overall: +/- .03" General Arrangement
ECN-2270 - Changed transitions to FR-0100-0110, FR-0100-0111, and FR-0100-0112
16 Changed to 7/8" long screw into transition PPS 8-21-13 Angular: +/- 2° This drawing and/or specification contains proprietary information of Size Scale Drawn by Approved by Part Number Rev.
Mosebach Manufacturing Co. Disclosure to any unauthorized individual of
psalem 17
Rev. Description Approved Date Diameter: +/- .03"
the information contained here within is prohibited except with written
permission of Mosebach Manufacturing. D X 10/4/2013
RB MG013HD-G3
Active Model:\\MBENG2012\ENGDATA\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (18).asm Draft File: K:\Project & Drawing Archive\Liebherr - MG013HD Hatch\MG013HD-G3 (17).dft Printed:10/4/2013