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reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

customer NCL Industries Limited

end user NCL Industries Limited

plant Matampally, Telangana

country India

work order 2100186

drawing number 1000741519

equipment Control Panel for Rotary Packer 16VDE (Line - 3, Phase - 2) 2

equipment Tag number 642PM1 3

voltage supply 3/PE 415V

control voltage 220V AC


UPS voltage 220V AC

work order drawing no Rotary Packer 16VDE revision 02 date 22.10.2021 Sheet. No.

2100186 1000741519 cover page engineer ASSH-IN 1 of 1


The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order

1000741519
drawing no
L2
L1

L3

Rotary Packer 16VDE

incomer & slip ring power circuit


revision
03
date

engineer
ASSH-IN
22.10.2021

1 of 21
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order

1000741519
drawing no
Rotary Packer 16VDE

rotary drive circuit


revision
01
date

engineer
22.10.2021

ASSH-IN
2 of 21
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

flow control gate circuit


revision
01
date

engineer
ASSH-IN
22.10.2021

3 of 21
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

radial discharge belt circuit


revision
01
date

engineer
ASSH-IN
22.10.2021

4 of 21
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

tangential discharge belt circuit


revision
01
date

engineer
ASSH-IN
22.10.2021

5 of 21
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
pressure switch circuit
Rotary Packer 16VDE
revision
01
date

engineer
ASSH-IN
22.10.2021

6 of 21
Sheet. No.
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

Packer running

Line 1

Line 2
enabling
evacuation

enabling
evacuation

in pneumatic
group

Air presence
Product shortage
CANBUS Line 2
Line 1
network ready loading
loading Line 1 Line 2
cycle start cycle start automatic automatic Manual packer
Reset enabling enabling placing placing rotation

work order drawing no Rotary Packer 16VDE revision 01 date 22.10.2021 Sheet. No.

2100186 1000741519 HMI circuit engineer ASSH-IN 7 of 21


reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

enclosure thickness - 1.6mm, door thickness - 2mm,


mounting plate thickness - 3mm, Gland Plate thickness - 3mm

work order drawing no Rotary Packer 16VDE revision 03 date 22.10.2021 Sheet. No.

2100186 1000741519 engineer ASSH-IN 8 of 21


HMI GA drawing
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

enclosure thickness - 1.6mm, door thickness - 2mm,


mounting plate thickness - 3mm, Gland Plate thickness - 3mm

work order drawing no Rotary Packer 16VDE revision 01 date 22.10.2021 Sheet. No.

2100186 1000741519 engineer ASSH-IN 9 of 21


GA of push button station X4&X5
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

door of push button station-X4


revision
01
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

10 of 21
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

door of push button station-X5


revision
01
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

11 of 21
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

enclosure thickness - 2mm, door thickness - 2mm,


mounting plate thickness - 3mm, Gland Plate thickness - 3mm

work order drawing no Rotary Packer 16VDE revision 03 date 22.10.2021 Sheet. No.

2100186 1000741519 engineer ASSH-IN 12 of 21


CONTROL PANEL GA
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

L1 L2 L3

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

CONTROL PANEL IGA


revision
01
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

13 of 21
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any

enclosure thickness - 1.6mm, door thickness - 2mm,


mounting plate thickness - 3mm, Gland Plate thickness - 3mm

work order drawing no Rotary Packer 16VDE revision 03 date 22.10.2021 Sheet. No.

2100186 1000741519 slip ring junction box for 3ph ac engineer ASSH-IN 14 of 21
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
interfacing signal
Rotary Packer 16VDE
revision
01
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

15 of 21
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
terminal details
Rotary Packer 16VDE
revision
03
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

16 of 21
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
1 XP1 BIP AV-1/2
2 4 4
19
3 POWER SUPPLY 3 3
18
2 2 N3 P3 17
4 XP2 1 1 C3 1 1 16
5 J slope
2 2 15
6 CAN J term
3 3 14

N2 P2 13
7 XP3
C2 12
8 1 1
11
9 CAN 2 2
10
3 3
9
7 3 N1 P1 8
6 2 bit rate 125Kbps C1 1 1 7
5 1 2 2 6
4 3 3 5

CANH / =641PM100+JB8/1135.08
XP5.1 / =641PM100+JB8/1135.08

XP5.2 / =641PM100+JB8/1135.08
3 4

CANL / =641PM100+JB8/1135.08
N0 P0
2 node ID 64 C0 3
1 1
1 2
2 2
1
3 3

XP5 XP4
1 2 3 4 5

CANH / /1160.03

CANL / /1160.04

sch / /1160.04
Sch
-W1 .1150 -W2 .1150

wh

gn

gn
bn

ye

ye
+ (24V) 0 (24V) customer customer
board / pull box DICO 908A / DICO 908D

brown

white

CANH

CANH
yellow

yellow
CANL

CANL
green

green
-U1 .1150
1.1

1.2

1.3

2.4

2.5

3.7

3.8
XP

XP

XP

XP

XP

XP

XP
DICO 908A
EI102

ANALOGIC OUT 0 ANALOGIC OUT 1 ANALOGIC OUT 2 ANALOGIC OUT 3


4

9
3

8
4.1

4.1

4.1

4.1
4.1

4.1

4.1

4.1
XP

XP

XP

XP
XP

XP

XP

XP
- + - + - + - +

/2.3D /2.3D
to Invt. Drive circuit
page 2 of 21

work order drawing no Rotary Packer 16VDE revision 01 date 22.10.2021 Sheet. No.

2100186 1000741519 engineer ASSH-IN 17 of 21


DICO 908A
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

-U1 .1160
DICO 908D
XP
to page 7 of 21 pa 1 .1

IN 1
ck

xp4.4
er

/7.4B
run XP
5.2
nin 1
g
+ (24V)

XP
4 .1
to page 7 of 21 line

IN 2
xp4.5
1e

/7.5B
vac
uat XP
ion 1 .2
ena
blin
g XP
4
to page 7 of 21 line .3

2100186
work order
IN 3
xp4.6
1a
0 (24V)

/7.4D
uto XP
5.2
ma 3
tic
p lac
ing
to page 7 of 21 line XP

IN 4
xp4.7
1 lo 1 .3

/7.3D
ad
ing
cyc
le s
tar
te
to page 7 of 21 air na
blin

IN 5
xp4.8
pre g

drawing no

1000741519
/7.6B
sen
ce
in p
ne
um
atic
-W2 .1150

DICO 908A / DICO 908D

to page 7 of 21
customer

pro gro
up

IN 6
xp4.9
duc

/7.6B
t sh XP
ort 2 .4 yellow ye CANH / /1150.04
CANH
age

XP
to page 7 of 21 ma 2 .5 green gn CANL / /1150.05
CANLL
IN 7
xp4.10
nua

/7.4D
l pa
cke
r ro
tati Sch sch / /1150.05
on
to page 7 of 21 res
IN 8

et
xp4.11

/7.2D
XP
3 .7 yellow ye CANH / /1170.04
CANH
pac
xp4.12
OUT 1

ker
sin XP
cro 3 .8 green gn CANL / /1170.04
nis
m CANL

line Sch sch / /1170.04


xp4.13
OUT 2

1b
ags
cou

DICO 908D
nte
customer

r
-W1 .1160

line

Rotary Packer 16VDE


xp4.14

a1
OUT 3
DICO 908D / CPU040

sin
cro
nis
m

line
xp4.15
OUT 4

1p
lac
i ng
ba
gs
inh
ibit
ion
spa
xp4.16

re
OUT 5

spa
xp4.17

re
OUT 6

com
xp4.18
OUT 7

mu
nic
atio
nc
on
tro
l
to page 7 of 21 CA
revision
xp4.19

NB
OUT 8

/7.3D

US
ne
two
rk
rea
dy
01
1

9
8
7
6
5
3

4
2

1
3
5
6
7

2
4

1 2 3 4 5

date
CAN
CAN

XP3
XP2
XP1

XP5

engineer
node ID 48
POWER SUPPLY

J13
1
2
3

3 2 1
J term
J slope

PNP / NPN

ASSH-IN
22.10.2021
J12
bit rate 500Kbps

3 2 1
PNP / NPN

Sheet. No.

18 of 21
30
31
32
33
34
35
36
37
38
39

21
22
23
24
25
26
27
28
29
XP5

1
7

2
3
5
6
8
9

4
10
11
12
13
14
15
16
17
18
19

XP4
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.
1 XP1
XP5
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
2
3 POWER SUPPLY
39 19
38 18
4 XP2 J slope 37 17
5 J term 36 16
6 CAN 35 15
34 14
7 XP3 3
33 13
8 2 bit rate 500Kbps 32 12
9 CAN 1
31 11
30 10
29 9
7
28 8
6
27 7
5
26 6
4 node ID 48 25 5
3
24 4
2
23 3
1
22 2
PNP / NPN PNP / NPN 21 1

XP5 J13 J12 XP4


1 2 3 4 5 3 2 1 3 2 1

-U1 .1160
DICO 908D
EI102
/1160.00

2
ling

tion

tion
b
na

on
cua

ua
g

te

i
vac

ibit
blin

eva
ing

tar

inh
ee
ena

ion

ion
le s
lac

ine

r
l lin

gs
nte

m
ect

ect
p

cyc

l
ion

ba
nis
rol
tic

tro

cou
sel

sel
uat

ma

ont

cro
ing

ng
on
pe

pe

ags
vac

i
uto

ad

gc

gc

sin

lac
eci

eci
2 lo
2e

2a

2b

2p
gin

gin

a2
0r

1r
re

re

re
re

re

re
g

g
spa

spa

spa
spa

spa

spa
line

line

line

line

line

line
clo

clo
Bit

Bit

IN 9 IN 10 IN 11 IN 12 IN 13 IN 16 IN 14 IN 15 OUT 9 OUT 10 OUT 11 OUT 12 OUT 13 OUT 14 OUT 15 OUT 16


xp5.24 xp5.25 xp5.26 xp5.27 xp5.28 xp5.31 xp5.29 xp5.30 xp5.32 xp5.33 xp5.34 xp5.35 xp5.36 xp5.37 xp5.38 xp5.39
to page 7 of 21

to page 7 of 21

to page 7 of 21

/7.5B /7.3D /7.4D

work order drawing no Rotary Packer 16VDE revision 01 date 22.10.2021 Sheet. No.

2100186 1000741519 engineer ASSH-IN 19 of 21


DICO 908D
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

XP
1.1
XP
1.3

+ (24V)
T1
1
XP
1.2 0 (24V)

2100186
work order
-W2 .1170

CPU 040 / CPU 040


customer

XP

drawing no

1000741519
3.4 yellow ye CANH / =641PM100+JB4/1180.04
CANH

XP
3.5 green gn CANL / =641PM100+JB4/1180.04
CANL

T1 Sch;Sch sch / =641PM100+JB4/1180.04


0

XP
8.7 yellow ye CANH / /1160.04
CANH

XP
8.8 green gn CANL / /1160.05
CANL

T9 Sch;Sch sch / /1160.05


EI102
/1000A.02

CPU 040
-U1 .1170
customer

=641EI103+EI103/30.08
-W1 .1160

DICO 908D / CPU040

CPU 040
Rotary Packer 16VDE
revision
ETH0
ETH1

XP6
XP5

1 8
01

ON
SW2

OFF

1 8
date

ON
T8

SW1

engineer

OFF
XP4

RS232

T9
16 17 18 19 20

batt
ON

TERMSLOPE
7

ASSH-IN
22.10.2021
5
8

CAN
XP3
XP8

6
9

TERMSLOPE
T10
XP2
XP7

CAN1
10 11 12
13 14 15

T11
1
2

XP1
3

Sheet. No.

20 of 21
POWER SUPPLY
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

(CPU)
(TO SPOUT NO-1)

2100186
work order
drawing no

1000741519
Rotary Packer 16VDE

encode/optical jumper
revision
01
date

engineer
ASSH-IN
22.10.2021
Sheet. No.

21 of 21
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
cable schedule
Rotary Packer 16VDE
revision
03
date

engineer
ASSH-IN
22.10.2021

1 of 2
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
cable schedule
01Rotary Packer 16VDE
revision
date

engineer
ASSH-IN
22.10.2021

2 of 2
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
bill of material
Rotary Packer 16VDE
revision
01
date

engineer
ASSH-IN
22.10.2021

1 of 3
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
bill of material
Rotary Packer 16VDE
revision
01
date

engineer
ASSH-IN
22.10.2021

2 of 3
Sheet. No.
The information contained in this drawing is the sole properties of FLSmidth Ventomatic. Any
reproduction in part or whole without the written permission of FLSmidth Ventomatic is prohibited.

2100186
work order
drawing no

1000741519
bill of material
Rotary Packer 16VDE
revision
03
date

engineer
ACS355-03E-05A6-4
6EP3337-8SB00-0AY0

ASSH-IN
22.10.2021

3 of 3
Sheet. No.

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