Volume I: Technical Manual BMRCL - Rolling Stock

Part B: Technical Descriptions of Equipment Systems Revision No: A0

Chapter 1: Vehicle Date: 18-04-2011
Section 1.4: Relay Panel
Page: 1B-01-04-00-01

Section 1B-01-04-00: Relay Panel

1 Description of Relay Panel

The Relay Panel in DMC consists of one door and one box structure.

Terminal blocks, contactors and relays are located in the box.

Connectors are located on the topside of box and socket outlet, indicators are
located on the door.

Fig. 1B-01-04-00-01 Layout of Relay Panel

BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.4: Relay Panel
Page: 1B-01-04-00-02

Table 1B-01-04-00-01 Design Data of Relay Panel

Description Spec
Dimension 570 x 1500
Material SCP1
Thickness 1.6t
Weight About 134kg
Vibration IEC 61373

2 Specification of components
2.1 Relay (D8-U204)
Instantaneous plug-in relay with 8CO contacts and a maximum continuous contact
rating of 10A. The relay is standard equipped with a magnetic arc blow-out and a
surge protection diode.

Fig. 1B-01-04-00-02 Configuration of Relay (D8-U204)

Table 1B-01-04-00-02 Specification of Relay (D8-U204)

Contact specifications
Contact configuration 8CO, form C
Contact material Silver
Rated/maximum current 10A (AC1/IEC60947)/16A (200A, 10ms)
Mechanical specifications
Mechanical life 30 million cycles
Coil specifications
Rated voltage 110VDC
Rated power 2.8W
 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.4: Relay Panel
Page: 1B-01-04-00-03

2.2 Relay (D-U204)

Instantaneous plug-in relay with 4CO contacts and a maximum continuous contact
rating of 10A. The relay is standard equipped with a magnetic arc blow-out and a
surge protection diode.

Fig. 1B-01-04-00-03 Configuration of Relay (D-U204)

Table 1B-01-04-00-03 Specification of Relay (D-U204)

Contact specifications
Contact configuration 4CO, form C
Contact material Ag
Rated/maximum current 10A (AC1/IEC60947)/16A (200A, 10ms)
Mechanical specifications
Mechanical life 30 million cycles
Coil specifications
According to the part number:
Rated voltage
12, 24, 36, 48, 72, 96, 110VDC
Others
Option Many options, see datasheet
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.4: Relay Panel
Page: 1B-01-04-00-04

2.3 Relay (TNL**ERT-DC110V)

TNL type D.C operated with solid magnetic circuit and large coil voltage range.
Contact configuration 3 type. 2N.O 2N.C and 3N.O 1N.C and 4N.O is used GDB.
The polarity on the coil terminals (A1+, A2-) must be respected.

Fig. 1B-01-04-00-04 Configuration of Relay (TNL**ERT)

Table 1B-01-04-00-04 Specification of Relay (TNL**ERT)

Contact specifications
Contact configuration 4a0b, 3a1b, 2a2b
Rated operational current 0.55A
Rated insulation voltage 690V
Mechanical specifications
Mechanical life 20 million cycles
Coil specifications
Rated voltage 77~143VDC
 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.4: Relay Panel
Page: 1B-01-04-00-05

2.4 Timer Relay

Table 1B-01-04-00-05 Specifications of TIME RELAY (CT-MVS-**)

CT-MVS-21 CT-MVS-23

Configurations

Rated control supply voltage 24~240V AC/DC 380~440V AC

Rated control supply voltage
-15~+10% -15~+10%
tolerance
Time ranges 0.05s~300h 0.05s~300h
Rated operational voltage 250V 250V
Mechanical lifetime 30 million cycles 30 million cycles
AC12(resistive)
4A 4A
At 230V
AC15(inductive)
Rated 3A 3A
At 230V
operational
current DC12(resistive)
4A 4A
At 24V
DC13(inductive)
2A 2A
At 24V
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.4: Relay Panel
Page: 1B-01-04-00-06

2.5 Contactor (TAL40, TAL9)

Table 1B-01-04-00-06 Specifications (TAL9, TAL40)

TAL9 TAL40

Configurations

Rated operational voltage 690V 690V

Heat dissipation per pole(AC-1) 0.8W 1.2W
Heat dissipation per pole(AC-3) 0.1W 0.35W
Maximum breaking capacity(440V) 250A 470A
Maximum breaking capacity(690V) 100A 175A
220~240V 9A 40A
Rated operational
380~400V 9A 37A
current
415V 9A 37A

2.6 Relay (C009, C027)

Instantaneous plug-in relay with 9 double breaks weld no transfer contact in all
NO/NC combinations and a maximum continuous contact rating of 8A.
The relay is standard equipped with positive mechanical keying of relay to socket.
Table 1B-01-04-00-07 Specification of Relay (C009, C027)

Contact specifications
Contact configuration C009-9NO, C027-7NO/2NC
Contact meterial Hard silver laminated to copper
Rated maximum current 8A
Mechanical specifications
Mechanical life 100 million cycles
Coil specifications
Rated voltage 110VDC
Rated power <5.2W