Volume I: Technical Manual BMRCL - Rolling Stock

Part B: Technical Descriptions of Equipment Systems Revision No: A0

Chapter 1: Vehicle Date: 18-04-2011
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-01

Section 1B-01-05-00: Electrical Distribution Board

1 Description of the Electrical Distribution Board (EDB)

The EDB in TC consists of two doors and one box structure.
MCBs are located on the upper door and socket outlet is located on the lower door.
Terminal blocks, diodes and relays are located in the box.
Connectors are located on the box topside.

Fig. 1B-01-05-00-01 Lay out of Electrical distribution board(EDB)

BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-02

Table 1B-01-05-00-01 Design Data of Electrical distribution board(EDB)

Description Spec
Dimension 570 x 1400
Material SCP1
Thickness t = 1.6
Weight About 109kg
Vibration IEC 61373

2 Specification of components
2.1 Relay (D8-U204)
Instantaneous plug-in relay with 8CO contacts and a maximum continuous contact
rating of 10A. The relay is standard equipped with a magnetic arc blow-out and a
surge protection diode.

Fig. 1B-01-05-00-02 Configuration of Relay (D8-U204)

Table 1B-01-05-00-02 Specification of Relay (D8-U204)

Contact specifications
Contact configuration 8CO, form C
Contact material Silver
Rated/maximum current 10A (AC1/IEC60947)/16A (200A, 10ms)
Mechanical specifications
Mechanical life 30 million cycles
Coil specifications
Rated voltage 110V DC
Rated power 2.8W
 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-03

2.2 Relay (D-U204)

Instantaneous plug-in relay with 4CO contacts and a maximum continuous contact
rating of 10A. The relay is standard equipped with a magnetic arc blow-out and a
surge protection diode.

Fig. 1B-01-05-00-03 Configuration of Relay (D-U204)

Table 1B-01-05-00-03 Specification of Relay (D-U204)

Contact specifications
Contact configuration 4CO, form C
Contact material Ag
Rated/maximum current 10A (AC1/IEC60947)/16A (200A, 10ms)
Mechanical specifications
Mechanical life 30 million cycles
Coil specifications
Rated voltage According to the part number:
12, 24, 36, 48, 72, 96, 110V DC
Others
Option Many options, see datasheet
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-04

2.3 Relay (TNL**ERT-DC110V)

TNL type D.C operated with solid magnetic circuit and large coil voltage range.
Contact configuration 3 type. 2N.O 2N.C and 3N.O 1N.C and 4N.O is used GDB.
The polarity on the coil terminals(A1+, A2-) must be respected.

Fig. 1B-01-05-00-04 Configuration of Relay (TNL**ERT)

Table 1B-01-05-00-04 Specification of Relay (TNL**ERT)

Contact specifications
Contact configuration 4a0b, 3a1b, 2a2b
Rated operational current 0.55A
Rated insulation voltage 690V
Mechanical specifications
Mechanical life 20 million cycles
Coil specifications
Rated voltage 77~143VDC
 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-05

2.4 Timer Relay

Table 1B-01-05-00-05 Specifications of TIME RELAY (CT-MVS-**)

CT-MVS-21 CT-MVS-23

Configurations

Rated control supply voltage 24~240V AC/DC 380~440V AC

Rated control supply voltage
-15~+10% -15~+10%
tolerance
Time ranges 0.05s~300h 0.05s~300h
Rated operational voltage 250V 250V
Mechanical lifetime 30 million cycles 30 million cycles
AC12(resistive)
4A 4A
At 230V
AC15(inductive)
3A 3A
Rated At 230V
operational
current DC12(resistive)
4A 4A
At 24V
DC13(inductive)
2A 2A
At 24V
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-06

2.5 Contactor(TAL40, TAL9)

Table 1B-01-05-00-06 Specifications (TAL9, TAL40)

TAL9 TAL40

Configurations

Rated operational voltage 690V 690V

Heat dissipation per pole(AC-1) 0.8W 1.2W
Heat dissipation per pole(AC-3) 0.1W 0.35W
Maximum breaking capacity(440V) 250A 470A
Maximum breaking capacity(690V) 100A 175A
220~240V 9A 40A
Rated operational
380~400V 9A 37A
current
415V 9A 37A
 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-07

2.6 Miniature Circuit Breaker (C60H- DC)

The C60H-DC supplementary protectors are used in direct current circuits (Industrial
control and automations, transport, renewable energy…. etc).
They combine the following functions of circuit protection against short-circuit and
overload currents, control and isolation.
Tripping curves: C curve - over current protection for any type of application.
Suitable for isolation as defined in IEC/EN 60947-2.

Table 1B-01-05-00-07 Specification of MCB (C60H-DC)

Operating voltage 24~250VDC

Rated voltage 250VDC
Number of pole 1P

Diagrams

Breaking capacity 5kA/250VDC

Impulse voltage 6KV
Mechanical 20000 cycles

Fig. 1B-01-05-00-05 Miniature Circuit Breaker (C60H-DC)

BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-08

2.7 Miniature Circuit Breaker (DPN N VIGI-19666)

DPN N VIGI, which combines in a single device protection against both earth-fault
currents and overloads or short-circuits.
DPN N VIGI combine in a single device the residual current function and the over
current protection function typical of MCBs.
DPN N VIGI are tripped by both current leakage to earth and overloads and short-
circuits and they are self-protecting up to a maximum short-circuit current value
indicated on the label.
Protection in terminal single-phase circuit against overloads and short-circuits
currents. Protection against the effects of sinusoidal alternating earth fault currents.
Protection against indirect contacts and additional protection against direct contacts.

Fig. 1B-01-05-00-06 Miniature Circuit Breaker.( DPN N VIGI-19666)

 Volume I: Technical Manual BMRCL - Rolling Stock
Part B: Technical Descriptions of Equipment Systems Revision No: A0
Chapter 1: Vehicle Date: 18-04-2011
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-09

2.8 Miniature Circuit Breaker (C60N)

MCBs protect installations against overload and short-circuit, warranting reliability
and safety for operations.
All of the MCBs comply with IEC/EN 60898 and IEC/EN 60947-2 Standards.
Operating Principles: Miniature Circuit Breaker is composed of bimetal strip.
It is tripped by bimetal when occurs over-current.
Circuit breakers principle is follow as;
Supplementary protectors are used in direct current circuits(Industrial control and
automations, transport, renewable energy.).

Table 1B-01-05-00-08 Specification of MCB (C60N-DC)

Specifications
Tripping curve 5 ln and 10 ln
Rating 5 to 63A
Number of pole 1P,2P,3P,4P

Diagrams

1P 230/400V 6000A
2P,3P,4P
6000A
400V
Breaking
1P
capacity 3KA
400V
2P,3P,4P
3KA
400V
BMRCL - Rolling Stock Volume I: Technical Manual
Revision No: A0 Part B: Technical Descriptions of Equipment Systems
Date: 18-04-2011 Chapter 1: Vehicle
Section 1.5: Electrical Distribution Board
Page: 1B-01-05-00-10

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