Temp-1 Jacking System Repairs - Action Plan

24 February 2023

Item Description Actions / Outcomes Actioner Planned Start Planned Status

Finish
1 Transport 1st 3 no. cylinders for Leg #2 from Hidroservice to BOS Shelf Sabuhi J 17 Oct 22 18 Oct 22 Closed
1 cylinder is proving difficult to remove.
Plan to refurbish 7 no. cylinders This will give a
Remove remaining 5 no. cylinders from Leg #2 and transport to Hidroservice for total of 8 refurbished cylinders - one is already
2 dismantling Sabuhi J 18 Oct 22 19 Oct 22 Closed
done), reinstall these 7 to free up the cylinder that
is proving difficult.
3 Disassemble remaining 5 no. cylinders 4 cylinders disassembled Sabuhi J 19 Oct 22 20 Oct 22 Closed
4 Transport 5 no. cylinders from Hidroservice to BOS Shelf. 4 cylinders being delivered to BOS Shelf Sabuhi J 19 Oct 22 20 Oct 22 Closed
5 Issue drawings / details showing possible modifications to damaged cylinders 3 possible modifications identified Ilya K 18 Oct 22 19 Oct 22 Closed
Decision made at meeting on 19 October to
6 Identify modification(s) to be implemented progress modifications 2 and 3 in parallel. Ilya K 19 Oct 22 19 Oct 22 Closed

Report to be issued by Alyans for review by CPY &

CTR.
Modification #2 is already being used on the
7 Carry out engineering work to confirm the adequacy of the proposed modifications opposite end of the cylinder albeit 120mm x 4 Ilya K 18 Oct 22 20 Oct 22 Closed
rather than 120mm x 3. On this basis, decision
made to adopt Modification #2 only

Procurement of new nuts not required due to

Project fabricating nuts from stock material (see
8 Procure new nuts and other fittings and deliver to BOS Shelf item below). Sabuhi J 19 Oct 22 20 Oct 22 Open
New seals to be procured by Alyans / Hidroservice

Investigate use of existing rod material in stock in Hidroservice that may be suitable for Stock material identified which is suitable for
9 fabricating new nuts and fittings fabrication 10 new nuts. Sabuhi J 19 Oct 22 20 Oct 22 Closed
To be delivered to BOS Shelf - 20 October
10 Identify and approve single preferred modification Modification #2 Rev 2 decided upon Ilya K 20 Oct 22 20 Oct 22 Closed
11 Set up equipment for modifying 8 no. cylinders Jhun A 19 Oct 22 20 Oct 22 Closed
12 Upon approval of final modification option, modify cylinders Jhun A TBA TBA Open
13 Set up equipment for machining new nuts Jhun A 20 Oct 22 TBA Closed
Completed successfully using BOS Shelf in-stock
Trial machining of new nut material Jhun A 20 Oct 22 20 Oct 22 Closed

Upon approval of final modification option, machine new nuts with smooth external
14 surface Jhun A 21 Oct 22 TBA Open

Match each new nut with a single cylinder and ensure there is a good fit Jhun A 22 Oct 22 TBA Open

Transport repaired cylinders and nut to Hidroservice to Temp-1 as soon as work at BOS Each nut and cylinder to be transported as soon as
15 Shelf is finished each assembly is complete. Do NOT wait to Damir G TBA TBA Open
complete the full set.
 24 February 2023
Planned
Item Description Actions / Outcomes Actioner Planned Start Finish Status

Drill holes in external surface of each nut to accommodate bolts for later tightening up
when in place Sabuhi J TBA TBA Open

16 Reinstall repaired cylinders on Leg #2 Sabuhi J TBA TBA Open

Inspection carried out 19 October and all cylinders

17 Carry out detailed visual inspection of cylinders on Legs # 1, 3 and 4, including operation of stroked successfully. Longest stroke was 867mm, Ilya K 20 Oct 22 21 Oct 22 Open
jacking assemblies to maximise amount of coverage which is less than 900mm - acceptable limit.
Prepare Inspection Report.

Provided by 1) Alyans and 2) Hidroservice but in

Russian. 1) Ilya K
18 Material certificates for 1) cylinder and 2) nut material 2) Sabuhi J 20 Oct 22 20 Oct 22 Open
Translation into English being chased by BOS Shelf.

Level up the barge and confirm that all cylinders

19 Final check on all legs when Leg #2 is completed are working properly. Ilya K TBA TBA Open

Prepare brief procedure that identifies all

20 Lifting of the assembly to free up the top pin equipment needed for the operation. Ilya K 20 Oct 22 21 Oct 22 Open
BOS Shelf to support with resources.
Temp-1 Jacking System Repairs - Cylinder and Nut Status

Friday, February 24, 2023

Item Status Comments

Cylinder #1 Received at BOS Shelf

Cylinder #2 Received at BOS Shelf
Cylinder #3 Received at BOS Shelf
Cylinder #4 Received at BOS Shelf
Cylinder #5 Received at BOS Shelf
Cylinder #6 Received at BOS Shelf
Upon measurement in the ground we found
that diameter was 117 mm (email was sent
Cylinder #7 Received at BOS Shelf
with concern people for clarification and
confirmation)
Cylinder #8 Received at BOS Shelf
Cylinder #9 Still in place on Leg #32 To be remachined as a spare

New Nut #1 Base material received at BOS Shelf

New Nut #2 Base material received at BOS Shelf
New Nut #3 Base material received at BOS Shelf
New Nut #4 Base material received at BOS Shelf
New Nut #5 Base material received at BOS Shelf
New Nut #6 Base material received at BOS Shelf
New Nut #7 Base material received at BOS Shelf
New Nut #8 Base material received at BOS Shelf
New Nut #9 Base material received at BOS Shelf
New Nut #10 Base material received at BOS Shelf TBC
 transfer to Hydroservice for box up and test done in
Row machined Tread completed box up Hydroservice WS

COMPLETED COMPLETED 10/22/22 10:00 AM 10/22/22 1:00 PM

COMPLETED COMPLETED COMPLETED 10/22/22 4:00 PM
COMPLETED COMPLETED COMPLETED 10/22/22 1:00 PM
COMPLETED COMPLETED COMPLETED 10/22/22 7:00 PM
COMPLETED COMPLETED COMPLETED 10/22/22 11:00 PM
COMPLETED COMPLETED COMPLETED 10/23/22 2:00 AM

COMPLETED 10/23/22 2:00 AM 10/23/22 2:00 AM 10/23/22 5:00 AM

10/23/22 6:00 PM 10/23/22 9:00 PM 10/23/22 9:00 PM 10/23/22 11:59 PM

10/23/22 7:00 PM

COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED COMPLETED
COMPLETED 23:59 on 22nd
transfer onbaord Installed onbaord
Temp1 Temp1 Ready for test

10/22/22 2:00 PM 10/22/22 7:00 PM

10/22/22 5:00 PM 10/22/22 10:00 PM
10/22/22 2:00 PM 10/22/22 9:00 PM
10/22/22 8:00 PM 10/23/22 2:00 PM
10/22/22 11:59 PM 10/23/22 5:00 PM
10/23/22 3:00 AM 10/23/22 7:00 AM

10/23/22 7:00 AM 10/23/22 12:00 AM

10/24/22 1:00 AM 10/24/22 7:00 AM 10/24/22 7:00 AM