Professional Documents
Culture Documents
EZ-Cal Scan Tools
EZ-Cal Scan Tools
5C-2
The IDENTIFIER (5C2): Used to locate this specific personality in the informational charts. Here you
can obtain specific information on the individual personalities.
The PERSONALITY (UP MAX): Identifies the individual personalities.
The DEFAULT SETTING: The factory setting. If adjustments are made, they must be returned to
default setting.
Error Messages
To obtain error messages from the EZ-Cal, access the EZ-Cal as mentioned above. The display
will read, “HELP:PRESS ENTER”. Press ENTER to display the current error message. If an error
message is present, use the following list of error messages to better understand the fault. If an error
message is not present, the display will show the last operation performed.
Pressing ENTER twice will provide a log of previous errors and operations that may have occurred
within recent operation. The first message will be the most recent.
Flash Codes
Flash Codes, provided from the GP400 red LED, will also assist in the event an EZ-Cal is not
available. However, the EZ-Cal yields considerably more relevant information. Refer to “EZ-Cal
Messages” on page 101 for flash coded error messages.
ESC/ENTER BUTTONS
To move back and forth between
Menu and sub-menu
LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted
UP/DOWN BUTTONS
Adjust setting values
To access messages, power the system up, (it is not necessary to have the engine running) the
EZ-Cal display will illuminate and read “HELP - PRESS ENTER”. Press ENTER to view current
message. Press ENTER a second time then use RIGHT and LEFT arrow buttons to access up to 30
logged messages from the memory. Many messages simply detail operations being performed by
the GP400; other messages detail occurrences that also take place during operation either normal or
may be symptomatic of a malfunction.
Operational Messages
The following messages appear as result of normal operation and usually do not represent a problem.
The majority of electrical troubleshooting on this model will require the use of the onboard EZ-Cal
scan tool, located inside the lower control box door. Please refer to “EZ-Cal Scan Tools” on page 97
for further instructions on the use of the EZ-Cal scan tool.
Perform a full assessment of machine operations prior to troubleshooting this model and using this
chart. This model is operated by a Microprocessor Control System equipped with a variety of built-
in safety interlocks to prevent continued operation in the event of a failure or misoperation. Some
interlocks may only be detected through the use of the EZ-Cal.
Platform will not remain Excessive weight on platform Reduce weight to within platform capacity
level while elevating or Main relief valve (16) out of Adjust main relief valve (See Section 10 - Hydraulic System) located on
lowering platform (level adjustment function manifold.
cylinder moving too slow Platform level solenoid valve (19)
or fast) Clean debris. Check for damage/replace.
not shifting completely
Hydraulic Schematics
VP1 (95)
P8 H
(414) (414) PLATFORM (133)
CAN-BUS HI P1-1 CAN-BUS HI LEVEL UP K
(413) (413) (96)
BOOM MANIFOLD
P1 CAN-BUS LO P1-2 CAN-BUS LO VP2
PLATFORM
J
(412) (412) (134)
GROUND P1-3 SHIELD LEVEL DOWN
(216)
L
(111) M
(414) VP5 (217)
CAN-BUS HI P1-1 P7 DRIVE (138)
(130)
N
(413) FORWARD
P2 P1-2
45-J DIESEL SERIAL NO.: 14700001 & UP DRAWING NO.: 31300 REV. 00
(37)
13
(079) (33)
BATTERY ISOLATOR P6-1 14
(225) (34)
GENERATOR P6-2 15
(281) (213)
LOW FUEL LIGHT P6-3 16
(36) (73)
START INIHIBIT LIGHT P6-4 (15)
17
(84) 18
AUXILIARY BATTERY POWER P6-6
(16) 19
ALTERNATOR EXCITE P6-7 (15)
(124) 20
P6 GLOW PLUG P6-9 (1)
(120)
STARTER P6-10 (43)
21
(28) 22
ELECTRIC MOTOR COOLING FAN P6-11 (15)
(19) 23
IGNITION / FUEL HOLD P6-12 (1)
(411) 24
HOUR METER P6-13
(125)
HIGH RPM P6-14 25
(73) 26
HORN P6-15 (84)
27
(414)
CAN-BUS HI P12-1 ENGINE START / STOP
(413)
P12 CAN-BUS LO P12-2 (111)
J4
(412) (282)
GROUND P12-3 (283) (138)
1
2
(143) (110)
UPPER BOOM ANGLE SENSOR #1 P8-2 3
(500) (139)
HYDRAULIC OIL TEMP. SENSOR P8-4 E-DOWN (16)
4
(43)
LOWER BOOM ANGLE SENSOR #1 P8-6 5
STANDARD 45-J MACHINE - LOWER CONTROL BOX
ENGINE HARNESS
CURRENT MEASURE LOW FUEL
P8 (120)
7
(15) (19)
GROUND TO MODULE P8-13 BOOM
UP / DOWN (125)
8
(15)
GROUND TO MODULE P8-14 (290) (281) (21)
9
(15) 10
GROUND TO MODULE P8-15 (291) (102)
11
(70)
P9-1 12
DIAGNOSTIC
Rx
(314)
DISPLAY
Tx P9-2 BOOM 13
P9 EZ CAL DIAGNOSTICS EXTEND / RETRACT TILT (1)
14
B- P9-3 (292) (414)
B+ P9-4 (293) (413)
15
(280) 16
(1) (412)
VALVE SUPPLY P7-1 17
(405) (15)
KEY SWITHCH BASE SELECT P7-2 JIB 22
(290) UP / DOWN (28)
BOOM UP SWITCH P7-3 (272) (172)
23
(515)
KEY SWITCH PLAT SELECT P7-4 (273) HOUR
24
(172)
GENERATOR RUNNING INPUT P7-5 METER
(282)
ENGINE START P7-6
(283)
P7 ENGINE STOP P7-7 TURRET SWING
RIGHT / LEFT (411)
(100)
AUXILIARY BATTERY SWITCH P7-9 (274)
(291)
BOOM DOWN SWITCH P7-10 ########
J2
#
##
(292) (275)
##
P7-11
##
#####
##
##
#
##
(412)
##
(293)
###
###
P7-12
##
##
##
##
##
##
(21) (413)
##
##
##
P7-13 CHOKE /
##
##
##
##
##
GLOW PLUG
##
(102) (414)
##
INHIBIT
##
##
P7-14
##
##
##
##
##
##
##
##
P7-15
##
##
###
# #######################
##
##
##
##
(515)
##
##
##
##
###
##
##
##
F
##
(36)
##
##
##
##
##
##
##
##
(15)
##
(272)
##
##
##
##
##
JIB UP SWITCH D
##
##
##
##
###
##
##
HIGH SPEED
##
##
(15)
##
(273)
##
##
##
##
##
E
##
##
##
##
##
P14
##
##
##
##
(289) (1)
##
##
##
P14-3
##
##
##
B
###
##
###
#######################
##
##
##
##
###
##
(288) (1)
##
##
(87)
##
##
##
##
##
##
##
G
##
##
##
##
# ##############
##
##
##
##
##
##
#
##
###
##
##
##
##
##
##
##
##
##
##
##
##
##
H
##
##
##
##
##
##
##
##
##
##
##
##
##
##
##
(274) (15)
##
##
KEY ON
##
##
##
##
##
##
##
##
##
##
##
##
#####################
##
##
##
##
##
##
##
UP / DOWN
###
(275)
##
##
##
###
##
P15-2
##
###
##
##
##
########################
##
##
##
##
##
##
##
(298) (298)
##
##
##
##
##
P15-3
##
##
##
(1)
##
##
#########################################################################################################################
##
##
##
##
##
##
(24) (299)
##
###
##
##
P15-4
##
##
##
##
####################
######################################
##
##
##
##
##
(289)
##
##
##
##
##
P15 P15-5
##
##
##
##
# ###########################################
##
#
##
##
##
(299)
##
##
# ##
# ##################################################################
##
12 VDC AUX
##
J5
##
P15-7
##
# ##################################################################
##
##
##
(288) (297)
##
BOX
##
##
P15-8 1
##
#####################################
# ############################################
##
#
(296) (296)
DOOR
PLATFORM ROTATE LEFT SWITCH P15-9 #########################################################################################################################
2
3
PLATFORM / 4
TERMINAL BLOCK MODULE (TBM) BASE / OFF
1 (405) 15A
(1)
B+
(415)
E-STOP BREAKER
(0)
J6
1
(0)
1
(405) 2 1
(15)
(515) 3
2 (15)
4
(117)
3
(0)
1 J7
HYD. OIL
4 (1)
1
(15)
(15) 2
B- (500)
3
4