Professional Documents
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Carlstahl Equipment
Carlstahl Equipment
International Edition
www.carlstahl.com
Welcome to Carl Stahl
We are proud to present to you the long anticipated English language edition of our
Carl Stahl Direct catalogue. It has been edited from the original German version to serve
our international customers in ever growing markets worldwide. It is our goal to make our
products and services more accessible to everyone looking for safe and reliable solutions
in all aspects of lifting, lashing, handling, and personal safety. We have worked hard to make
this catalogue as concise and comprehensive as possible without omitting any
information that could be important to you, our valued customers.
Continuous improvement of our products and services is not just an empty promise; it is
the basic principle of the whole Carl Stahl Group. Offering an additional benefit you will not
find anywhere else, we want to join a productive and trustworthy partnership with our cus-
tomers, find tailor-made solutions to your specific problems and offer an after-sales
service that will never leave you alone.
As safety and quality are becoming increasingly important issues, we have decided to in-
troduce a completely new line of premium products named “CONDOR”. These products
are nothing less than the highest available standard but they are value for money, too. This
product range will be permanently extended.
We hope you will find this catalogue a useful purchasing and reference tool and we will be
pleased to assist you with all your questions and queries.
Put us to the test. You will not be disappointed.
Wolfgang Schwenger
2 www.carlstahl.com
Your benefits at Carl Stahl
Delivery directly from stock Simple ordering
Many items listed in this catalogue are stocked in our Suessen Send us your order by phone, fax or e-mail.
warehouse and are available immediately.
Small orders? Welcome!
Quality assurance Our minimum order value is only 250 €. For smaller orders we will
We are certified according to DIN EN ISO 9001:2000. charge a processing fee of 25 €.
n ac h
Material surcharge
TZ The currently very unstable price situation on the world steel markets might make it necessary to impose a material surcharge
on certain products. Anyway as world market leader we will try to keep prices stable during the validity period of our price lists.
g
Ta
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s n otieru
Impressum
© Copyright by Carl Stahl GmbH, 04/2009 · 73079 Suessen / Germany
No part of this catalogue may be reproduced in any form (print, photocopy, microfilm or other) or processed, duplicated or distributed by
use of data processing systems without written permission of Carl Stahl GmbH. All items are subject to technical change without notice,
errors and omissions excepted. Cover picture: Wolffkran Group.
www.carlstahl.com 3
The Company and the People
Quality, innovation, flexibility and customer service: The right programme for a bright future
4 www.carlstahl.com
Certificates / Awards
“The principles of ergonomics, The benefit from our products, services and innovative strength
ecology, ISO 9001 and beauty in
shape and design are our guide- The benefit from our products, services and innovative strength
lines for product development, To offer high benefit for us means to continuously study the real require-
engineering, quality assurance ments of our target groups. With our tailor-made solutions we supply the
and application of our products. best tools to enable them to fulfil their tasks in a brilliant way.
The collective compliance with Technical advice, a complete range of highest quality state-of-the-art
all these principles means con- products, training of our customers’ employees in application, testing
crete success for our partners.” and maintenance after sales all belong to our service package. Thus we
make sure that customer’s benefit as a whole is guaranteed. Local pre-
From the Ethics Codex of the sence plays an important role in this context.
Carl Stahl Group The total value of our service package exceeds by far the price our
customers pay for it.
www.carlstahl.com 5
International Offices
6 www.carlstahl.com
German Offices
www.carlstahl.com 7
Index
8 www.carlstahl.com
Index
Lashing chain identification and inspection tag ..................................297 Pack-Net internal lashing ....................................................................422
Lashing chain with ratchet tensioner ............................424, 426-427, 430 Pallet trucks ..................................................................................398-401
www.carlstahl.com 9
Index
10 www.carlstahl.com
Index
www.carlstahl.com 11
The Carl Stahl Premium Product Line
12 www.carlstahl.com
The Carl Stahl Premium Product Line
Chain Blocks / Ratchet Hoists page 82 ff. Pallet Trucks page 399 ff.
www.carlstahl.com 13
Fall Protection Systems, Personal Protective Equipment
Carl Stahl – your one stop source for rope and lifting
equipment can offer you the most comprehensive range of
fall protection equipment for the industrial sector.
14 www.carlstahl.com
Personal Protective Equipment
Basic sets
SET 1
For vertical work in industry
and construction
Contents:
1 x Harness AB11313*
1 x Height protection device „Rebel“
AD120, L = 6 m
1 x Carabiner AJ501
1 x Belt sling AM450/80 (L = 80 cm)
1 x Bag 450T0000
Weight: 4,8 kg
*Standard size M/L
Item no. 49SETPR1
SET 2
For vertical work in industry
and construction
Contents:
1 x Harness AB11313*
1 x Height protection device
AD212/FI mit Sturzindikator, L = 12 m
1 x Belt sling AM450/80 (L = 80 cm)
1 x Bag 450T0000
Weight: 7,7 kg
*Standard size M/L
Item no. 49SETPR2
SET 3
For combined vertical
and flat roof work
Contents:
1 x Harness AB105135*
1 x Fall arresters AC202/01
„Cobra“
1 x Stranded rope AC210, length 10 m. ø 14 mm
1 x Bag 450T0000
Weight: 7,45 kg
*Standard size M/L
Item no. 49SETPR3
SET 4
For structrural steel work
and bridge construction
Contents:
1x Harness AB10113*
1x Absorber AE5220WAE
1x Belt sling AM450/80 (L = 80 cm)
1x Bag 450T0000
Weight: 3,3 kg
*Standard size M/L
Item no. 49SETPR4
www.carlstahl.com 15
Fall Protection Systems, Personal Protective Equipment
AN5000 FIRST Set for horizontal fall arrest systems - Stainless steel wire rope ø 8 mm with end sleeve and thimble
- 2 wall endplates AN 5019
AN5000/10 (10 m), AN5000/20 (20 m), AN5000/30 (30 m) - Shock absorber for Cabloc AC325
- Turnbuckle with 2 fork heads AN5007/1
The FIRST set contains all elements required for the installation of a - Attachment system AN 126/0
safety system. A detailed manual illustrates the system installation - Intermediate brackets in a max. distance of 15 m – AN5005
step by step and explains all necessary safety precautions. - Breaking load of the system > 37 kN
EN795 Class C
This set contains the components needed for the attachment of a
horizontal fall protection system to a concrete structure.
Prior to installation check structural stability and sufficient fall height.
Inner-Ø 38 mm
AM211 Single standard Stainless steel in stainless steel EN795 0,110 49AP0211
attachment point ø 12 mm
16 www.carlstahl.com
New items in this catalogue
Digital dynamometer with and Digital crane scale Internal grab for wire coils
without display unit and USB port See page 190 See page 145
See page 189
SMILEY - EPIS
RoRo (Electronic Product
lashing point Information System)
See page 428 See page 289
SMILEY BI –
Combined Weld-on VIP lashing
attachment and points LPW + LRBS
lashing point with LC indication
See page 428 See page 429
www.carlstahl.com 17
Contents
Accessories
Page 324-381
Hydraulics /
Industrial trucks Page 382-401
18 www.carlstahl.com
Wall Jib Cranes | Pillar Jib Cranes | Overhead Cranes | Portal Cranes | Movable Cranes | Crane Accessories |
Electric Wire Rope Winches | Powered Lifting Equipment
Chain Blocks | Lever hoists | Beam Clamps | Beam Trolleys | Retractors | Balancers |
Manual And Powered Rope Pulling Machines | Pulleys
Spreader Beams | Grabs | Lifting Forks | Materials Handling | Lifting Clamps | Lifting Magnets |
Vacuum Lifting Devices | Dynamometers | Crane Scales
Wire Rope Slings | Chain Slings | Fibre Rope Slings | Roundslings | Webbing Slings | Edge Protectors | Fibre Ropes |
Cords | Elevator Ropes | Stainless Steel Range: Slings | Wire Ropes | Chains | Accessories
DIN Ropes | Crane Wire Ropes | Special Wire Ropes | Micro Cables | Pulleys
Hydraulic Cylinders | Hydraulic Pumps | Hydraulic Jacks And Lifting Devices | Pallet Trucks
Ratchet Straps | Anti-Slip Mats | Disposable Strapping | Lashing Points | Lashing Chains | Container Nets | Big Bags
www.carlstahl.com 19
Crane Systems
Crane Types
Overhead Travelling Cranes
WLL 1 - 100 t
Pillar Jib Cranes
WLL 125 kg - 6300 kg
Wall Jib Cranes
WLL 125 kg - 5000 kg
Portal Cranes
WLL 50 kg - 5000 kg
Moveable Cranes
WLL 100 kg - 1000 kg
Light Crane Systems
WLL 63 kg - 2000 kg
Mobile Workshop Cranes
WLL 1000 kg - 3000 kg
Aluminium Gantry Cranes
WLL 250 kg - 2000 kg
20 www.carlstahl.com
Crane Systems
www.carlstahl.com 21
Crane Systems: Overhead Travelling Cranes
Versions 1, 2, 4, and 5 are used to adapt overhead cranes to existing section girder up to 8 17
clearances. For individual planning only the clearance data is required to up to 10 14,5
offer the suitable crane system.
ELS up to 6,3 36
Single girder overhead
up to 8 34,5
crane with side moun-
ted trolley up to 10 34
22 www.carlstahl.com
Crane Systems: Overhead Travelling Cranes
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Crane Systems: Underslung Travelling Cranes
EDK
Underslung travelling
up to 6,3 25
crane with box girder
and bolted main girder up to 8 13
connection
Version 1 Standard main girder Version 1 Standard main Version 2 Stooled up configu-
connection configuration girder connection configu- ration (optimised hook height
(with variable cantilever for ration “angled” (with varia- without crane girder cantile-
minimum side approach ble cantilever for minimum vers)
dimensions) side approach dimensions)
24 www.carlstahl.com
Crane Systems: Special Cranes
Special Cranes
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Crane Systems: Wall Jib Cranes
26 www.carlstahl.com
Crane Systems: Wall Jib Cranes
Features:
• With mounting plan
• Slewing range will depend on
mount
• According to EEC directive 98/37
EG
• Easy moving jib mount
• Quality corrosion protection accor-
ding to DIN 55298 (mechanically
shot blasted)
• 1-layer primer daffodil-yellow
• Electric wiring complete with
lockable mains switch and power
supply to the hoist
• Mounting bolts to be provided by
customer
• Standard lifting height 3.0 m
Slewing range
max. 180°
Load capacity Jib length Type/Size Lifting speed CH H1 LA FH FV Weight Item no.
in kg in mm in m/min in mm in mm in mm in kN in kN in kg
125 2000 LW25 8/2,0 389 614 492 6,31 2,18 100 8013.20.01
125 3000 LW25 8/2,0 389 614 492 10,13 2,32 113 8013.30.01
125 4000 LW25 8/2,0 389 614 492 14,23 2,46 127 8013.40.01
125 5000 LW25 8/2,0 389 614 600 18,55 2,60 139 8013.50.01
125 6000 LW36 8/2,0 389 665 600 21,23 3,25 208 8013.60.01
250 3000 LW25 8/2,0 389 614 492 17,23 3,55 113 8013.30.02
250 4000 LW36 8/2,0 389 665 600 20,48 4,05 166 8013.40.02
250 5000 LW36 8/2,0 389 665 600 26,65 4,26 187 8013.50.02
250 6000 LW36 8/2,0 389 665 600 33,18 4,48 208 8013.60.02
250 7000 LW200 8/2,0 375 900 800 32,03 5,49 312 8013.70.02
500 2000 LW36 4/1,0 470 665 600 17,19 6,21 135 8013.20.05
500 3000 LW36 4/1,0 470 665 600 27,08 6,43 157 8013.30.05
500 4000 LW36 4/1,0 470 665 600 37,15 6,64 178 8013.40.05
500 5000 LW200 4/1,0 456 900 800 36,75 7,53 268 8013.50.05
500 6000 LW200 4/1,0 456 900 800 45,35 7,81 296 8013.60.05
1000 2000 LW200 4/1,0 516 900 800 22,46 11,61 199 8013.20.10
1000 3000 LW200 4/1,0 516 900 800 36,21 11,91 228 8013.30.10
1000 3500 LW200 4/1,0 516 900 800 43,39 12,10 247 8013.35.10
1000 4000 LW200 4/1,0 516 900 800 50,30 12,19 256 8013.40.10
1000 5000 LW235 4/1,0 516 980 880 59,53 12,79 320 8013.50.10
www.carlstahl.com 27
Crane Systems: Wall Jib Cranes
Features:
• With mounting plan
• Slewing range will depend on
mount
• According to EEC directive 98/37
EG
• Easy moving jib mount
• Quality corrosion protection
according to DIN 55298 (mechani-
cally shot blasted)
• 1-layer primer daffodil-yellow
• Electric wiring complete with
lockable mains switch and power
supply to the hoist
• Mounting bolts to be provided by
customer
• Standard lifting height 3.0 m
Slewing range
max. 180°
Load capacity Jib length Type/Size Lifting speed CH H1 LA FH FV Weight Item no.
in kg in mm in m/min in mm in mm in mm in kN in kN in kg
125 2000 LWX25 8/2,0 383 296 492 5,60 2,50 121 8015.20.01
125 2500 LWX25 8/2,0 383 296 492 7,20 2,60 131 8015.25.01
125 3000 LWX25 8/2,0 383 296 492 8,90 2,70 141 8015.30.01
125 3500 LWX25 8/2,0 383 296 492 10,70 2,80 151 8015.35.01
125 4000 LWX36 8/2,0 382 350 600 12,10 3,30 202 8015.40.01
125 4500 LWX36 8/2,0 382 350 600 14,00 3,40 213 8015.45.01
125 5000 LWX36 8/2,0 382 350 600 16,00 3,50 223 8015.50.01
125 5500 LWX200 8/2,0 381 452 800 14,80 4,50 321 8015.55.01
125 6000 LWX200 8/2,0 381 452 800 16,60 4,60 336 8015.60.01
250 3000 LWX36 8/2,0 382 350 600 13,70 4,30 179 8015.30.02
250 3500 LWX36 8/2,0 382 350 600 16,30 4,40 190 8015.35.02
250 4000 LWX36 8/2,0 382 350 600 19,10 4,60 210 8015.40.02
250 4500 LWX200 8/2,0 381 452 800 17,10 5,40 292 8015.45.02
250 5000 LWX200 8/2,0 381 452 800 19,40 5,60 307 8015.50.02
250 5500 LWX200 8/2,0 381 452 800 21,80 5,70 323 8015.55.02
250 6000 LWX200 8/2,0 381 452 800 24,30 5,90 338 8015.60.02
500 3000 LWX36 4/1,0 469 350 600 24,50 6,90 196 8015.30.05
500 3500 LWX200 4/1,0 468 452 800 22,00 7,70 277 8015.35.05
500 4000 LWX200 4/1,0 468 452 800 25,50 7,80 293 8015.40.05
28 www.carlstahl.com
Crane Systems: Wall Jib Cranes
Slewing range
max. 180°
Load capacity Jib length Type/Size Lifting speed LA CH H1 FH FV Weight Item no.
in kg in mm in m/min in mm in mm in mm in kN in kN in kg
125 3000 WL35 8/2,0 630 383 305 12,0 3,3 204 8017.30.01
250 3000 WL35 8/2,0 630 382 345 18,1 4,7 228 8017.30.02
250 4000 WL35 8/2,0 1000 382 385 16,6 5,4 301 8017.40.02
250 5000 WL35 8/2,0 1000 382 385 21,4 5,8 337 8017.50.02
500 3000 WL35 4/1,0 1000 469 385 19,8 7,7 278 8017.30.05
500 4000 WL35 4/1,0 1000 469 385 26,8 8,0 313 8017.40.05
500 5000 WL50 4/1,0 1250 469 505 29,2 9,7 485 8017.50.05
1000 4000 WL50 4/1,0 1250 528 505 38,4 14,2 445 8017.40.10
1000 4500 WL50 4/1,0 1250 528 565 44,8 15,2 545 8017.45.10
1000 5000 WL50 4/1,0 1250 528 565 50,2 15,5 576 8017.50.10
2000 4000 WL50 4/1,0 1250 630 605 56,6 25,6 607 8017.40.20
2000 5000 WL60 4/1,0 1600 630 695 73,0 27,9 849 8017.50.20
www.carlstahl.com 29
Crane Systems: Pillar Jib Cranes
30 www.carlstahl.com
Crane Systems: Pillar Jib Cranes
Slewing range
max. 270°
Underpouring
Load capacity Jib length Type/Size Lifting speed B* UK* CH HÖ U b t Weight Item no.
in kg in mm in m/min in mm in mm in mm in mm in mm in mm in mm in kg
125 2000 LS25 8/2,0 3140 2600 389 2211 250 800 800 219 8014.20.01
125 2500 LS25 8/2,0 3140 2600 389 2211 250 900 800 228 8014.25.01
125 3000 LS25 8/2,0 3140 2600 389 2211 250 1000 800 232 8014.30.01
125 4000 LS25 8/2,0 3140 2600 389 2211 250 1100 800 246 8014.40.01
125 5000 LS25 8/2,0 3140 2600 389 2211 250 1200 800 258 8014.50.01
250 2000 LS25 8/2,0 3140 2600 389 2211 250 1000 800 219 8014.20.02
250 3000 LS25 8/2,0 3140 2600 389 2211 250 1100 800 232 8014.30.02
250 4000 LS36 8/2,0 3200 2600 389 2211 290 1300 800 324 8014.40.02
250 5000 LS36 8/2,0 3200 2600 389 2211 290 1400 800 345 8014.50.02
250 6000 LS36 8/2,0 3200 2600 389 2211 290 1500 800 366 8014.60.02
500 2000 LS36 4/1,0 3200 2600 470 2130 290 1200 800 289 8014.20.05
500 3000 LS36 4/1,0 3200 2600 470 2130 290 1400 800 313 8014.30.05
500 4000 LS36 4/1,0 3200 2600 470 2130 290 1500 800 334 8014.40.05
500 5000 LS200 4/1,0 3390 2600 456 2144 350 1700 800 509 8014.50.05
500 6000 LS200 4/1,0 3390 2600 456 2144 350 1800 800 537 8014.60.05
1000 3000 LS200 4/1,0 3390 2600 516 2084 350 1700 800 471 8014.30.10
1000 3500 LS200 4/1,0 3390 2600 516 2084 350 1800 800 490 8014.35.10
1000 4000 LS200 4/1,0 3390 2600 516 2084 350 1800 800 499 8014.40.10
1000 4500 LS235 4/1,0 3470 2600 516 2084 385 1900 800 703 8014.45.10
1000 5000 LS235 4/1,0 3470 2600 516 2084 385 2000 800 712 8014.50.10
www.carlstahl.com 31
Crane Systems: Pillar Jib Cranes
Slewing range
Load capacity Jib length Type/Size Lifting speed B* UK* CH HÖ U b t Weight Item no.
in kg in mm in m/min in mm in mm in mm in mm in mm in mm in mm in kg
125 2000 LSX25 8/2,0 2825 2600 383 2217 250 800 800 257 8016.20.01
125 2500 LSX25 8/2,0 2825 2600 383 2217 250 900 800 267 8016.25.01
125 3000 LSX25 8/2,0 2825 2600 383 2217 250 1000 800 277 8016.30.01
125 3500 LSX25 8/2,0 2825 2600 383 2217 250 1000 800 287 8016.35.01
125 4000 LSX36 8/2,0 2890 2600 382 2218 290 1100 800 381 8016.40.01
125 4500 LSX36 8/2,0 2890 2600 382 2218 290 1200 800 391 8016.45.01
125 5000 LSX36 8/2,0 2890 2600 382 2218 290 1200 800 402 8016.50.01
125 5500 LSX200 8/2,0 2950 2600 381 2219 350 1300 800 591 8016.55.01
125 6000 LSX200 8/2,0 2950 2600 381 2219 350 1400 800 607 8016.60.01
250 3000 LSX36 8/2,0 2890 2600 382 2218 290 1200 800 358 8016.30.02
250 3500 LSX36 8/2,0 2890 2600 382 2218 290 1200 800 369 8016.35.02
250 4000 LSX36 8/2,0 2890 2600 382 2218 290 1300 800 389 8016.40.02
250 4500 LSX200 8/2,0 2950 2600 381 2219 350 1400 800 562 8016.45.02
250 5000 LSX200 8/2,0 2950 2600 381 2219 350 1400 800 577 8016.50.02
250 5500 LSX200 8/2,0 2950 2600 381 2219 350 1500 800 593 8016.55.02
250 6000 LSX200 8/2,0 2950 2600 381 2219 350 1500 800 608 8016.60.02
500 3000 LSX36 4/1,0 2890 2600 469 2131 290 1400 800 375 8016.30.05
500 3500 LSX200 4/1,0 2950 2600 468 2132 350 1500 800 547 8016.35.05
500 4000 LSX200 4/1,0 2950 2600 468 2132 350 1600 800 563 8016.40.05
32 www.carlstahl.com
Crane Systems: Pillar Jib Cranes
Slewing range
∞ 360°
Underpouring
Load capacity Jib length Type/Size Lifting speed B* UK* CH HÖ DS b t Weight Item no.
in kg in mm in m/min in mm in mm in mm in mm in mm in mm in mm in kg
125 2500 VS273 8/2,0 3560 3300 382 2918 273 1000 800 408 8018.25.01
125 3000 VS273 8/2,0 3560 3300 382 2918 273 1100 800 421 8018.30.01
125 4000 VS273 8/2,0 3560 3300 382 2918 273 1200 800 449 8018.40.01
125 5000 VS273 8/2,0 3600 3300 382 2918 273 1300 800 520 8018.50.01
250 3000 VS273 8/2,0 3560 3300 381 2921 273 1200 800 421 8018.30.02
250 4000 VS273 8/2,0 3600 3300 381 2921 273 1300 800 484 8018.40.02
250 5000 VS273 8/2,0 3720 3300 380 2920 273 1500 800 663 8018.50.02
500 3000 VS273 4/1,0 3600 3300 469 2831 273 1400 800 461 8018.30.05
500 4000 VS323 4/1,0 3660 3300 469 2831 323 1500 1000 661 8018.40.05
500 4500 VS323 4/1,0 3660 3300 468 2832 323 1600 1000 685 8018.45.05
500 5000 VS323 4/1,0 3720 3300 466 2834 323 1700 1000 788 8018.50.05
1000 3000 VS323 4/1,0 3660 3300 528 2772 323 1600 1000 621 8018.30.10
1000 4000 VS355 4/1,0 3720 3300 526 2774 355 1800 1000 793 8018.40.10
1000 5000 VS406 4/1,0 3720 3300 526 2774 406 1900 1000 971 8018.50.10
2000 3000 VS406 4/1,0 3660 3300 633 2667 406 1900 1000 825 8018.30.20
2000 4000 VS457 4/1,0 3720 3300 631 2669 457 2100 1000 1057 8018.40.20
2000 5000 VS457 4/1,0 3860 3300 627 2673 457 2400 1000 1298 8018.50.20
www.carlstahl.com 33
Crane Systems: Crane Accessories
Pillar jib cranes can also be anchored by means of an intermediate plate. In many cases this solution can be a
more cost effective alternative to a conventional foundation. The crane is bolted to an intermediate plate pre-
viously anchored in accordance with the existing structural conditions. The building owner must examine the sta-
tics before implementing such a solution. It must be made sure that the building can absorb the stress occurring.
Stone Anchor
Size Length a Width b Thickness Anchors ø dm in mm Weight Item no.
Size Item no. in mm in mm t in mm in kg
M20 x 500 8040.00.34 LS 15 500 500 20 4 M20 38 8014.Z0.15
M24 x 500 8040.00.35 LS 25 500 500 20 4 M20 38 8014.Z0.25
M27 x 500 8040.00.36 LS 36 600 600 30 4 M27 82 8014.Z0.36
M30 x 500 8040.00.37 LS 200 1000 1000 30 4 M30 235 8014.Z2.00
(Set of 4) LS 235 1000 1000 30 4 M30 235 8014.Z2.35
LSX 25 500 500 20 4 M20 37 8016.Z0.25
LSX 36 600 600 30 4 M27 82 8016.Z0.36
LSX 200 1000 1000 30 4 M30 235 8016.Z2.00
VS 273 600 600 35 4 M30 99 8018.Z2.73
VS 323 1000 1000 35 4 M27 275 8018.Z3.23
VS 355 1000 1000 40 4 M30 314 8018.Z3.55
VS 406 1300 1300 35 8 M24 465 8018.Z4.06
VS 457 1300 1300 40 8 M30 531 8018.Z4.57
Pillar jib cranes types LS and LSX can also be mounted on a dowel plate with composite anchors on suitable
concrete floors. It is important that the regulations according to the General Technical Approval Z-21.3.1662 by
the German Institute for Construction Technology (DIBt) are observed. Failure to do so will result in an exclusion
of liability of the dowel manufacturer or supplier.
Caution: For greater jib lengths or overall heights exceeding standard the crane size can change. Please
contact us. Mounting with composite anchors requires underpouring of the dowel plate by the customer
before the crane is first loaded and put in service.
Delivery EXW
Scope of delivery: Dowel plate, composite anchor with epoxy adhesive, accessories, fastening bolts for crane
Our composite anchor has the pillar, formwork
General Technical Approval for Size Diameter Thickness Anchors Weight Item no.
anchors under mainly static and
in mm in mm in kg
under mainly non-static stress up
L15 420 35 4 35 8014.DR0.15
to 2x106 duty cycles in reinforced
and non-reinforced standard con- L25 550 35 4 63 8014.DR0.25
crete. L36 750 35 8 119 8014.DR0.36
L200-I 850 40 12 175 8014.DR2.01
L200-II 1000 40 12 244 8014.DR2.02
L235 1100 45 16 332 8014.DR2.35
34 www.carlstahl.com
Crane Systems: Crane Accessories
Wall jib cranes can also be mounted to suitable columns, posts or supports using a clasp bracket. The minimum
surface width must be 300 mm. Special solutions are possible on request.
The wall jib cranes LW and LWX are equipped with the wall bracket as standard. For the wall jib crane VW the
wall bracket is available as an accessory.
Electric trolleys for heavy utilisation and safe handling especially when working with long jib lengths and high load
capacities. The electric drive comes with 2 speeds: The lower speed of 5 m/min allows exact and sensitive posi-
tioning. The higher speed of 20 m/min saves time on long jib lengths.
The electric slewing mechanism ensures rationalized materials flow, easy positioning and safe work. 2 slewing
speeds are standard – one fast speed to bridge greater distances quickly and one slow speed for precise positio-
ning. Electric slewing is controlled from the pendant control handset of the chainhoist.
Please note that the installation height of the crane will be reduced by an overhead slewing drive.
Size Number of revolutions Power output Weight Item no. Electric slewing mechanism VW
in rpm in kW in kg
VW 35 0,14 / 0,66 0,11 / 0,45 33 8017.S0.35
VW 50 0,14 / 0,66 0,11 / 0,45 56 8017.S0.50
VW 60 0,14 / 0,69 0,11 / 0,45 100 8017.S0.60
VS 273 0,25 / 1,00 0,11 / 0,45 29 8018.S2.73
VS 323 0,24 / 0,94 0,11 / 0,45 65 8018.S3.23
VS 355 0,21 / 0,85 0,11 / 0,45 65 8018.S3.55
VS 406 0,18 / 0,73 0,11 / 0,45 65 8018.S4.06
VS 457 0,16 / 0,65 0,11 / 0,45 65 8018.S4.57
www.carlstahl.com 35
Crane Systems: Movable Cranes
Overall heights of up to 4335 mm are available based on the standard capacity in mm mm without hoist and
height. Minimum overall height is 2250 mm. in kg filling material
100 4715 3635 685 8024.47.10
160 4065 3635 677 8024.43.15
Traglast 500 kg 200 3665 3635 660 8024.36.20
B 250* 3215 3635 650 8024.32.25
320 2600 3635 640 8024.27.30
400 2215 3635 625 8024.22.40
500 1750 3635 615 8024.17.50
L
* Standard version available at short notice
A Traglast 500 kg
Movable crane WK 1 with articulated jib arm,
slewing range 310°, model B
Load L max. Overall height in Crane weight in kg Item no.
Verfügbare Höhen
Heights between
von
22502.250
and 4335 mm capacity in mm mm without hoist and
bis
are 4.335 mmin 100
available in kg filling material
im
mm100 mm Raster
steps
HoistsHebezeuge
of all types
Standard height alle Typencan
einsetzbar
be used 125 4400 3635 725 8025.44.12
Standardausführung
3635 mm
3.635 mm 250 3000 3635 680 8025.30.25
500 1750 3635 630 8025.17.50
540
Please note that the model with articulated jib arm does
not feature the push trolley. The hoist is attached directly
1.545
Crane accessories
1.080
Description Item no.
36 www.carlstahl.com
Crane Systems: Movable Cranes
Traglast 500 kg
B
1.750 L
Traglast 1.000 kg
1.080
Crane accessories
Description Item no.
Filling material for foundation pillar 2850 kg 8025.00.10
Undercarriage for WK3 with polyurethane rollers ø 250 mm 8025.00.25
Additional 100 mm pillar height, standard height 3600 mm 8025.00.30
www.carlstahl.com 37
Crane Systems: Jib Cranes
38 www.carlstahl.com
Crane Systems: CS Crane Systems
www.carlstahl.com 39
Crane Systems: CS Crane Systems
40 www.carlstahl.com
Crane Systems: CS Crane Systems
www.carlstahl.com 41
Crane Systems: HB Light Crane System
42 www.carlstahl.com
Crane Systems: HB Light Crane System
Monorail ESB: Single Girder Crane EHB: Double girder crane ZHB:
• Curved track possible • Very lightweight crane • Very lightweight crane
• Low headroom • Easy to move manually • Easy to move manually
• Wide suspension spacing • Low headroom • Low headroom
• Optional electric trolley • Short end approach dimensions • Short end approach dimensions
• Wide suspension spacing • Wide suspension spacing
Load capa- Max.suspension Load capa- Max.suspension Max.crane bridge Load capa- Max.suspension Max.crane bridge
city in kg spacing in mm city in kg spacing in mm length in mm city in kg spacing in mm length in mm
Fax-Enquiry for HB Light Crane System Copy – Fill in – Fax Fax No. +49 7162 4007 8820
View B
www.carlstahl.com 43
Crane Systems: Adapter Cranes
Adapter Cranes
With adapter cranes you can build a complete crane system for all appli-
cations. Adapter cranes do not include the main beam. They are available
either in a screwable or weldable version. The main beam can be bought
nearby the site in the requested length. This helps to reduce transport
costs to a minimum as only the components are supplied.
Scope of delivery:
• 1 electric chain hoist with chain
and pendant control for 3 m
track height including contactor
control 42 V/50 Hz and power
supply for the hoist from the
crane bridge. Operating voltage
400 V/50 Hz.
• 1 set end carriages. Crane com- End carriage EDEE End carriage EEE
ponents will be supplied sand-
blasted and primed including
screws.
• 1 set of adapter plates depen-
ding on the desired version
Adapter plate A
Electric screwable
chain hoist 620 R
Electric chain hoist 620 R
see page 72
Single girder underslung adapter crane type EDEE Adapters for crane type EDEE
According to DIN 15018 H2/B3.
With electric chain hoist 620 R
Load capa- Span in m Wheel base Wheel ø Lifting speed of electric chain
city in kg in mm in mm hoist 620 R in m/min
1000 7 1200 120 4/1
1000 12 1600 150 4/1
1000 15 2000 200 4/1
Adapter A, Adapter C,
2000 7 1200 120 5/1,25 screwable adapter plate weldable adapter plate
2000 12 1600 150 5/1,25
2000 15 2000 200 5/1,25
Single girder overhead travelling adapter crane type EEE Adapters for crane type EEE
According to DIN 15018 H2/B3.
With electric chain hoist 620 R
Load capa- Span in m Wheel base Wheel ø Lifting speed of electric chain
city in kg in mm in mm hoist 620 R in m/min
1000 7 1200 125 4/1
1000 12 1600 160 4/1
1000 15 2000 200 4/1 Adapter A, Adapter B,
2000 7 1200 125 5/1,25 screwable adapter screwable for main beam
2000 12 1600 160 5/1,25 fastened on end carriages
2000 15 2000 200 5/1,25
Adapter C,
weldable adapter plate
44 www.carlstahl.com
Crane Systems: Adapter Cranes
Scope of delivery:
• Electric chain hoist 620 R with
manual trolley. Load chain and
pendant control for 3 m track
height.
• Complete power supply from
crane bridge
• 1 set articulated crane trolley
• Installation and safe use instruc-
tions Articulated
crane trolley
end us
Please s
uiry!
Electric chain hoist 620 R Electric your enq
see page 72 chain hoist 620 R
Load capacity Lifting speed FEM 9.511, Max.span Max.flange width Weight of crane
in kg in m/min ISO 4301 in m of runway beam (1) in mm w/o hoist in kg
250 8/2 1Am M4 4 179 90
250 8/2 1Am M4 7 179 170
500 8/2 1Am M4 4 179 90
500 8/2 1Am M4 7 179 240
1000 4/1 1Am M4 4 179 130
1000 4/1 1Am M4 7 179 320
*depends on span
www.carlstahl.com 45
Crane Systems: Remote Controls for Cranes and Hoists
ntrol of
Radio control systems for cranes and hoists Easy co ists
ho
cranes,
In today’s production and logistics facilities it has become standard to chinery
operate cranes and other machinery by radio. Unnecessary ways can be and ma
saved, productivity increased, and safety improved.
With radio control the operator can move freely within his work area. Wire-
less crane control is possible any time, from any position without a banks-
man or the often hindering cable connection.
So the remote control becomes a “close control” allowing the crane opera-
tor to have a perfect view of the load, to manage the lift from a safe place
and to intervene if necessary.
end us
Please s
uiry!
your enq
Selection Chart
Receivers FSE 516 receiver with FES 524 receiver with
FSE 508 receiver with 16 commands, emergency stop 24 commands, emergency stop
8 commands, emergency stop and infrared relay, connection and infrared relay, connection by
and infrared relay by Harting connector or Harting connector or screwed
Transmitters screwed cable gland cable gland
cubix hand-held transmitter
for 2 drives X*
* Prices on request
For safe operation of your device additional safety features are mandatory:
Alarm horn, rotating beacon, buzzer with warning light
46 www.carlstahl.com
Crane Systems: Remote Controls for Cranes and Hoists
www.carlstahl.com 47
Crane Systems: Power Lines
2 Protected conductor
1
3 Mounting console
2 4 Clamping brackets
2m
x. 5 Current collector carrier
ma
6 Trolley current collector (part
of scope of delivery of hoist)
3 7 Collector fork
5
4
Type Item-No.
(end cap, power supply end feed or line feed, anchor mounts, reinforcement clamps, current collector
carrier with 4 m connecting cable, collector fork)
1 2 End clamp
5 Rail
4
6 Rail support
7 Mounting console
9 8 Clamping brackets
11 Rail connector
5 11 6
Type Item-No.
(transitional terminal box, end clamp, current collector carrier, trolley current collector)
CS-SK 8042.00.SK
48 www.carlstahl.com
Crane Systems: Clamping Buffers
Clamping buffers can be used for a variety of purposes: for limiting crane
travel, fixing hoists at specific positions, absorbing impact energy or secu-
ring trolleys against rolling away.
They are adjustable and can be installed as required. In particular they can
be used temporarily, offering considerable versatility. Especially for
monorail hoist trolleys, we offer clamping buffers designed for adaption to
current conditions.
With jib cranes they can be used to avoid collisions of the load with
obstacles within the slewing range.
All clamping buffers are also suitable for parallel flanges.
According to German
Crane Safety Regulati-
ons § 19, crane rails have
to be fitted with end-
stops.
Type Size Dimensions in mm Max. Flange width f Weight per piece Item no.
flange thickness t in mm in kg
a b c d e g k
in mm
Type alpha 1 for electric 45 110 20 63 40 15 26 20 64 - 120 2,6 8044.A3.29
Type alpha 2 chain hoists 45 110 20 63 40 15 26 20 121 - 190 2,6 8044.A4.34
Type alpha 3 up to 2 ton 45 110 20 63 40 15 26 20 191 - 243 2,6 8044.A4.35
Type alpha 4 capacity 45 110 20 63 40 15 26 20 244 - 300 2,6 8044.A4.43
Type beta 1 80 170 32 90 60 35 30 13 - 30 110 - 160 5,9 8044.B4.44
for electric
Type beta 2 80 170 32 90 60 35 30 13 - 30 161 - 230 5,9 8044.B4.45
chain hoists
Type beta 3 80 170 32 90 60 35 30 13 - 30 231 - 283 5,9 8044.B4.46
up to 4 ton
Type beta 4 80 170 32 90 60 35 30 13 - 30 284 - 340 5,9 8044.B4.47
capacity
Type beta 5 80 170 32 90 60 35 30 13 - 30 341 - 405 5,9 8044.B4.48
Type gamma 1 97 185 32 90 79 55 46 19 - 30 161 - 230 6,0 8044.G4.49
for wire rope
Type gamma 2 97 185 32 90 79 55 46 19 - 30 231 - 283 6,0 8044.G4.51
hoists and
Type gamma 3 97 185 32 90 79 55 46 19 - 30 284 - 340 6,1 8044.G4.54
large cranes
Type gamma 4 97 185 32 90 79 55 46 19 - 30 341 - 405 6,1 8044.G4.56
www.carlstahl.com 49
Crane Systems: Gantry Cranes
Scope of delivery:
• Gantry crane without hoist, power feed and clamping buffers
• Painted in RAL 1004 (golden yellow)
• Declaration of conformity and CE mark
• Complete documentation
• Carriage: 4 steerable rollers, 2 of them with stop brake
• Polyamide rollers are standard, other materials on request
F
Gesamtbreite
Overall width
Overall height
height
lichte Höhe
Clearance
lichte Breitewidth
Clearance
Wheelbase
Overall length
Load capacity Clearance Clearance Overall height Overall length Overall width Weight Flange width Item no.
in kg height width in mm (wheelbase) in kg in mm
in mm in mm in mm in mm
250 3000 3000 3100 1500 3540 220 100 8027.30.02
500 3000 3000 3120 1500 3540 245 120 8027.30.05
500 3500 4000 3620 2000 4540 265 120 8027.35.05
1000 3000 3000 3150 1500 3540 330 160 8027.30.10
1000 3500 4000 3660 2000 4540 390 160 8027.35.10
2000 3000 3000 3160 1500 3660 390 160 8027.30.20
2000 4000 4000 4180 2000 4660 470 180 8027.40.20
3000 3000 3000 3180 1500 3660 470 180 8027.30.30
Standard rollers: polyamide. Alternatively Vulkollan or solid rubber wheels are available. Please contact us for prices.
50 www.carlstahl.com
Crane Systems
Aluminium
Crane Systems
Easy load handling with overhead,
stationary or movable cranes
www.carlstahl.com 51
Crane Systems: Aluminium Crane System
52 www.carlstahl.com
Crane Systems: Aluminium Crane System
Single girder crane (ETK) Load capa- Max. suspension Max. span
• For area-covering transport city in kg spacing in mm in mm
• Even heavy loads can be moved
125 7500 8000
without electric drive
250 6200 6800
500 4800 5100
750 4000 4100
Double girder crane (ZTK) Load capa- Max. suspension Max. span
• For area-covering transport of city in kg spacing in mm in mm
heavy loads
125 6700 8000
• Best for rigid load manipulation
250 5700 7900
500 4700 6500
750 4000 5600
1000 3600 5000
1500 3100 4200
Option: raised
• Suitable for ETK, ZTK
and telescopic cranes
• Saves headroom space
Telescopic cranes
• Flexible integration of
the crane system in an
existing structure
www.carlstahl.com 53
Crane Systems: Aluminium Crane System
Fax enquiry for light crane system: Photocopy – Fill in – Fax Fax No. +49 7162 4007 8820
Type of hoist:........................................................
On-site conditions:
b. Reinforced concrete:..................................
54 www.carlstahl.com
Crane Systems
www.carlstahl.com 55
Crane Systems: Alu-Multilift
7172. Alu-Multilift • The Alu-Multilift has been especially developed for businesses in need
of a mobile lifting device
Scope of delivery: With crane arm and lifting fork • Folded for transport it will fit into a van
(Without counter weight see figure 1 and 2 ) • Hoisting is effected by a chain winch (approx.35 mm lift per crank turn)
(with counter weight see figure 3 and 4 ) • Top of mast extension is detachable
• With just a few turns the lifting device can be folded away
• The counterweight can be removed (from item-no.71720012)
Multilift
The Alu- arry
Special – easy to
c
versions ! to facilitate your
available work
Load Type Lifting height Width Length Inner width With crane arm Dimensions Weight per Item no.
capa- with lifting of lifting of lifting between base folded piece
city fork fork fork forks jib length hook path in mm in kg
in kg in mm in mm in mm in mm in mm in mm
Fig.
1 +2 250 without counterweight 2000 400 800 560 600 2300 360 x 750 x 1300 70 7172.00.02
3 +4 250 with counterweight 2000 400 800 - 600 2300 422 x 750 x 1300 + attached part 280 7172.00.12
1 Without counterweight, with crane arm 2 Without counterweight, with lifting fork
Crane arm
Hubmast
Two-part
teilbar
hoist mast
Hubmast
Two-part
teilbar
hoist mast Lifting Fork
Base fork
Base fork
3 With counterweight, with crane arm 4 With counterweight, with lifting fork
Crane arm
Two-part
Hubmast
teilbar
hoist mast
Lifting Fork
Hubmast
Two-part
teilbar
hoist mast
screw-on
56 www.carlstahl.com
Crane Systems: Aluminium Tripod
1.901 - 3.292
1.722 - 3.113
20°
1.391
36
- 2.3
1.320
Fig. 1 Fig. 2
www.carlstahl.com 57
Crane Systems: Portable Aluminium Gantry Cranes
8030. Stationary version New Version 8030. Stationary version with collapsible lateral stands,
with collapsible lateral stands double beam, and integrated horizontal adjuster
and integrated horizontal adjuster Standard span (clearance width) 4 m.
Standard span (clearance width) 4 m Lockable overhead trolley provides maximised lifting height.
are
p to 8 m
Spans u t short notice
a
available
adjustable
verschiebbar
Height of
suspension
Einhänge-
point
höhe
Load capacity Height of suspension Lateral stand Weight Item no. Load Height of suspension Lateral stand Weight Item no.
in kg point min./max. in mm span in mm in kg capacity point min./max. in mm span in mm in kg
1000 1360/2360 1295 95 8030.4K.10 in kg
1000 1750/3000 1743 105 8030.5K.10 1000 2124/3374 1743 187 8030.5H.10
1000 2325/4025 2238 166 8030.6K.10 2000 2227/3477 1752 225 8030.5H.20
1500 1360/2360 1295 102 8030.4K.15 3000 2645/3795 2222 267 8030.5H.30
1500 1750/3000 1743 126 8030.5K.15
1500 2325/4025 2238 172 8030.6K.15
58 www.carlstahl.com
Crane Systems: Portable Aluminium Gantry Cranes
Clearance width
Adjustable
Adjustable
Height
of sus-
collapsible pension
point
Collapsible
detachable
Detachable
Load Height of Lateral stand Weight in Item no. Load Height of Lateral stand Weight in Item no.
capacity suspension point span kg capacity suspension point span kg
in kg min./max. in mm in mm in kg min./max. in mm in mm
1000 1720/2120 1504 166 8030.7V.0110 1000 2100/2500 1504 237 8030.8V.0110
1000 2160/3010 2012 192 8030.7V.0210 1000 2540/3390 2012 263 8030.8V.0210
1000 2490/3790 2328 214 8030.7V.0310 1000 2875/4175 2328 285 8030.8V.0310
1500 1720/2120 1504 172 8030.7V.0115 1500 2100/2500 1504 237 8030.8V.0115
1500 2160/3010 2012 198 8030.7V.0215 1500 2540/3390 2012 263 8030.8V.0215
1500 2490/3790 2328 220 8030.7V.0315 1500 2875/4175 2328 285 8030.8V.0315
www.carlstahl.com 59
Crane Systems: Portable Aluminium Gantry Cranes - Accessories
Wheel kits
• Facilitates the moving of the assembled gantry crane without load
• The spring-mounted wheels allow the lateral stands to rest directly on
the supports when under load
• The integrated forks permit the lateral stands to stay upright during
assembly and disassembly of the crane
• The wheel kits are individually height-adjustable
Vulkollan-
• Scope of delivery: 4 pcs forks = 1 wheel kit
wheels
For gantry crane Item no. For gantry crane Item no.
stationary 8030.ZV.01 stationary 8030.ZL.01
version version PU foam
wheels
For “single beam” aluminium gantry cranes Item no. For “double beam” aluminium gantry cranes Item no.
PUR spiral cable 8030.SZ.E04 Festoon cable 8030.SZ.D04
When ordering an accessory part please indicate item no. of aluminium gantry crane!!!
60 www.carlstahl.com
Crane Systems: Portable Aluminium Gantry Cranes
www.carlstahl.com 61
Crane Systems: Workshop Cranes
8024. Moveable workshop cranes Lifting: By 4-speed precision fast-acting pump for easy lifting of heavy
with mechanical drive loads.
Safe and rugged workshop and assembly cranes in modern design for Lowering: Sensitive and exact by valve-controlled T-handle
durable and precise use. Equipped with a wide parallel undercarriage,
these cranes can be easily positioned above pallets or lattice boxes. The All cranes are equipped with a mechanical drive also operating under
jib arm has 13 different positions that also reach beyond the wheels. full load.
These cranes are equipped with a foot guard.
The cranes come with a swivel safety hook according to DIN and polyami-
de wheels with ball bearings. All cranes are proof-tested with 125% over-
load and are delivered with an inspection and test log book.
With the mechanical drive the cranes can be safely controlled by one per-
son.
CSH 2000
CSH 1000
62 www.carlstahl.com
Crane Systems: Workshop Cranes
MKS 550 G
MKS 550 G
folded up
Max. load Type Load capacity at jib length in kg Weight Item no.
capacity in kg 925 mm 1210 mm 1500 mm 1800 mm 2080 mm in kg
250 MKS 250G 250 200 150 100 50 390 8042.30.02
350 MKS 350G 350 280 210 150 100 460 8042.30.03
550 MKS 550G 550 450 350 250 150 600 8042.30.05
www.carlstahl.com 63
Crane Systems: Workshop Cranes
64 www.carlstahl.com
Crane Systems: Workshop Cranes
8042. Collapsible
workshop crane with
parallel chassis for work
over pallets
Load capacities 500, 1000,
1500 and 2000 kg available
• All models with double-action
hydraulic pump
• Jib arm adjustable in 4
positions
• Rugged hydraulics with
precisely adjustable lowering
speed
• Steering wheels with ball
bearing
• Big wheels for easy movement
• All wheels with foot guard
• All cranes CE-marked with
declaration of conformity
MKS 1000 PDW
Max. load capacity Type Chassis Characteristics Weight in kg/pce Item no.
in kg
500 MKS 500 PDW parallel collapsible 73 8042.23.05
1000 MKS 1000 PDW parallel collapsible 121 8042.23.10
1500 MKS 1500 PDW parallel collapsible 230 8042.23.15
2000 MKS 2000 PDW parallel collapsible 250 8042.23.20
www.carlstahl.com 65
Crane Systems: Electric and Air Driven Chain Hoists
Electric and
Air Driven Chain Hoists
Load capacities from 100 kg to 60 ton
Available with suspension eye, monorail push
trolley, geared trolley or electric trolley
Air driven hoists for use in explosive environments
und Feinhub
Haupt-
66 www.carlstahl.com
Crane Systems: Electric and Air Driven Chain Hoists
Explosion-proof Explosion-proof
according to II2 Explosion-proof according to II2
GD II A T4(X) and according to II3 GD II A T4(X) and
II3 GD II B T4(X) GD II A T(X) II3 GD II B T4(X)
www.carlstahl.com 67
Crane Systems: Electric Chain Hoists
The advantages:
• Low self weight
• Flexible in use
• Operates on conventional 230 V wall socket
• Infinitely variable lifting speed
V
s on 230
Operate t!
ke
wall soc
Infinitely adjustable
Scope of delivery of complete set: Hoist, 2-leg chain sling, roundsling
and handy aluminium case
100 3 1 0,7 - 12 m/min 50 % 300 c/h IP21 230 V +5/-15% 430 10 kg 300 9020.30.01H03 902S.ET.01H03
100 6 1 0,7 - 12 m/min 50 % 300 c/h IP21 230 V +5/-15% 430 10 kg 300 9020.30.01H06 902S.ET.01H06
100 10 1 0,7 - 12 m/min 50 % 300 c/h IP21 230 V +5/-15% 430 10 kg 300 9020.30.01H10 902S.ET.01H10
100 20 1 0,7 - 12 m/min 50 % 300 c/h IP21 230 V +5/-15% 430 10 kg 300 9020.30.01H20 902S.ET.01H20
200 3 2 0,3 - 6 m/min. 50 % 300 c/h IP21 230 V +5/-15% 430 12 kg 345 9020.30.02H03 902S.ET.02H03
200 6 2 0,3 - 6 m/min. 50 % 300 c/h IP21 230 V +5/-15% 430 12 kg 345 9020.30.02H06 902S.ET.02H06
200 10 2 0,3 - 6 m/min. 50 % 300 c/h IP21 230 V +5/-15% 430 12 kg 345 9020.30.02H10 902S.ET.02H10
68 www.carlstahl.com
Crane Systems: Electric Chain Hoists
ini-
tional M
c ontrol with op e contact
Wireless ol. Pleas
ote contr
RC* rem
rices.
us for p
*Requires 48 V protected control
*In case of order please indicate flange width BPR of the carrier beam
www.carlstahl.com 69
Crane Systems: Electric Chain Hoists
p to
a d cap acities u
Lo able
are avail
50 tons
9010. Electric chain hoists Load capacity in kg
Type
Number of chain falls
Lifting speed fast/precision in m/min
Power output in kW
Duty cycle in % ED
FEM group 9.511/ISO 4301
Weight in kg – with suspension eye
Weight in kg – with manual or geared trolley
Weight in kg – with electric trolley
Flange width of carrier beam in mm
Minimum overall height H (with suspension eye)
Dimensions in mm A
B
Version C1
with electric trolley
H
H1
Item no. with suspension eye
Item no. with manual trolley**
00 kg
Up to 10 ble for Item no. with geared trolley**
ila
also ava Item n. with electric trolley**
230 VAC
Advantages at a glance:
• Compact dimensions
• Low noise level
• Protected IP55 / insulation class F
• Overload protection by slipping clutch
• Direct control (optional low voltage control at extra cost)
• Pendant control with emergency stop
• High-performance chain
70 www.carlstahl.com
Crane Systems: Electric Chain Hoists
www.carlstahl.com 71
Crane Systems: Electric Chain Hoists
Stationary version
* At flange width 1 N
** At flange width 2 N
*** At 3 m standard lifting height
**** Electric trolley speed 16/4 m/min
***** Please note that higher lifting heights require a larger chain
container which results in extra cost.
72 www.carlstahl.com
Crane Systems: Electric Chain Hoists
30 30 31 33 54
37 37 38 47 75
56 56 57 59 95
9012.00.01 9012.00.02 9012.00.05 9012.00.10 9012.00.20
9012.10.01 9012.10.02 9012.10.05 9012.10.10 9012.10.20
9012.30.01 9012.30.02 9012.30.05 9012.30.10 9012.30.20
www.carlstahl.com 73
Crane Systems: Air Hoists
D
C
E1
A
E2
B
F d with
Equippe I control
G eF
sensitiv stop.
em ergency
with
Type Load Chain falls Power Lifting speed Air consumption at full Dimensions in mm Item no.
capa- output at full load in load in A B C D E1 E2 F G
city in kW m/min* in m3/min lowest to centre max.
in t Lifting Lowering headroom of hook width
Mini 125 0,125 1 0,4 15 0,5 0,7 328 232 109 213 19 19 148 177 7874.00.01
Mini 250 0,250 1 0,4 8 0,5 0,7 328 232 109 213 19 19 148 177 7874.00.02
Mini 500 0,500 1 1,0 10 1,2 1,6 458 316 148 292 28 28 194 234 7874.00.05
Mini 1000 0,980 1 1,0 5 1,2 1,6 458 316 148 292 28 28 194 234 7874.00.10
* Lifting speed at 2 m control cable length. Longer control cable lengths reduce the lifting speed.
74 www.carlstahl.com
Crane Systems: Air Hoists
d with
Equippe I control
eF
sensitiv stop.
m ergency
with e
Please note that higher lifting heights require a larger chain container which results in extra cost.
www.carlstahl.com 75
Crane Systems: Air Hoists
Special versions:
• Low headroom trolleys where only low
ceilings are available
• Locking device for securing the trolley in
a certain position
• 2-step travelling speed
d with
• Pneumatic stop switches as runway limit Equippe I control
• Increased spark protection for highest eF
sensitiv stop.
explosion-proof requirements
m ergency
with e
0,25 LM 2 t 250 130 b+36 70 185 137 39 145 152 - 563 95 28 42 116 53 7876.00.02
0,5 LM 2 t 250 130 b+36 70 185 137 39 145 152 - 563 95 28 42 116 53 7876.00.05
1,0 LM 2 t 250 130 b+36 70 185 137 39 145 152 - 563 95 28 42 116 54 7876.00.10
2 LM 2 t 250 130 b+36 70 185 137 46 145 152 - 611 95 28 42 116 60 7876.00.20
3,2 LM 3,2 t 292 113 b+60 84 191 187 46 233 250 635 798 107 30 42 136 119 7876.00.30
6,3 LM 6,3 t 500 141 b+70 165 205 154 79 233 250 763 919 215 40 51 236 234 7876.00.60
10 LM10-16 t 490 146 b+70 165 318 197 109 308 267 944 1131 215 42 66 236 346 7876.01.00
16 LM10-16 t 490 146 b+70 165 318 199 109 382 310 997 1216 215 55 82 236 430 7876.01.50
Travelling speed at full load, capacities 0,25 – 6,3 ton: 9/14 m/min * mounted
Travelling speed at full load, capacities 10-16 ton: 5/12 m/min ** suspended
Max. lower flange width, load capacities 0,25 – 6,3 ton: 280 mm
Max. lower flange width, load capacities 10-16 ton: 310 mm ice
the serv
Increase air hoists!
ur
7876. Maintenance unit with holder life of yo
consisting of filter regulator with pressure gauge and oiler
The vane motors of the air hoists Mini and PROFI are greased with
a special lubricant during assembly which makes operation with oil-
free air possible.
If the hoists are used in continuous duty though or the compressed
air does not meet the requirements we recommend the use of this
maintenance unit.
76 www.carlstahl.com
Crane Systems: Electric Wire Rope Hoists
Scope of delivery:
• 2,5 m control cable length
• 10 m wire rope on reel, with 2 hooks
• 2 limit switch springs with Allen key
• Type TR11 and TR31 with steel box
Type TR30S to TR50S in cardboard box
Accessories:
• Reduced/increased price per m of control cable 5 x 1,5 mm
• Additional charge for plug-in control cable
• Adjustable spring for limit switch suitable for 6,5 mm wire rope ø
• Cable pulling sleeve is recommended for control cable lengths over
20 m as strain relief
H H
B
B
Load capacity Type Lifting speed Power supply Power output in Nominal current Dimensions Rope Ø Self weight Item no.
in kg in m/min in V kW in A L x W x H in mm in mm in kg
100 TR11 15 230 VAC 0,30 4 365 x 193 x 415 6,5 21 7405.00.01
300 TR31 5 230 VAC 0,37 4 365 x 193 x 415 6,5 21 7405.00.03
300 TR30s 12 230 VAC 1,1 9 427 x 215 x 412 6,5 31,6 7405.01.03
300 TR30s 12 400 VAC 1,1 9 427 x 215 x 412 6,5 31,6 7405.02.03
500 TR50s 7 230 VAC 1,1 3,4 427 x 215 x 412 6,5 31,6 7405.01.05
500 TR50s 7 400 VAC 1,1 3,4 427 x 215 x 412 6,5 31,6 7405.02.05
www.carlstahl.com 77
Crane Systems: Electric Wire Rope Winches
7608. Wire rope winch type 43/86 for 3-phase and single
Rope pulling Rope speed Power output in Minimum rope ø at Rope capacity in m Weight Item no. Item no.
force in 1st layer in m/min kW 1770 N/mm2 1st layer total in in kg 3-phase single phase
in daN in mm top layer
125 11,0 0,37 4,0 6,4 32 25 7608.10.01 7608.20.01
250 7,0 0,37 4,0 7,1 35 35 7608.10.02 7608.20.02
500 4,0 0,37 6,0 5,7 30 38 7608.10.05 7608.20.05
990 6,0 1,30 8,0 8,4 30 53 7608.10.09 7608.20.09
1000 6,0 1,30 8,0 8,4 30 53 7608.10.10 7608.20.10
2000 6,0 (2) 2,60 11,0 8,0 30 150 7608.10.20 7608.20.20
3200 5,5 3,00 16,0 9,0 37 180 7608.10.32 -
7608. Air driven wire rope winch type 43/86 7608. Accessories for wire rope winch type 43/86
Rope pul- Rope speed Minimum Weight Item no. Additional options Item no.
ling in m/min rope ø at in kg Pendant control switch 1-step lifting 7608.Z0.01
force in 1st 1770 N/mm2 Pendant control switch 2-step lifting 7608.Z0.02
layer in mm
Wall-mounted control switch 1-step lifting 7608.Z0.03
in daN
lifting lowering Wall-mounted control switch 2-step lifting 7608.Z0.04
250 7 12 4 35 7608.D0.02 Pendant control for air-powered winch 7608.Z0.05
250 12 18 4 35 7608.D0.22 Lockable switch 7608.Z0.06
500 4 7 6 38 7608.D0.05 Emergency limit switch for external installation 7608.Z0.07
500 8 16 6 38 7608.D0.25 Control cable per m 7608.Z0.08
990 6 12 8 62 7608.D0.09 Air hose per m 7608.Z0.09
1000 6 12 8 62 7608.D0.10 Other voltages and frequencies 7608.Z0.10
2000 3 6 11 160 7608.D0.20 Radio remote control (1) 7608.Z0.11
Frequency control 7608.Z0.00
Electric overload protection (125-990 daN) (2) 7608.Z0.12
Protected control (control voltage 42 V) 7608.Z0.13
(1)
Protected control required
(2)
Protected control included
78 www.carlstahl.com
Crane Systems: Electric Wire Rope Winches
A
A2 A3 A4
Ø D1
ØD
C
C1
Ø D2
A5 A6 A7 C2 B1
A1 A8 B
Main dimensions in mm
Rope pulling force in 1st layer in daN A1 A2 A3 A4 A5 A6 A7 A8 B B1 C C1 C2 D D1 D2
125 205 165 171 35 43 135 27 13 405 375 215 140 4 60 130 9
250 260 165 222 34 78 150 32 15 405 375 250 140 6 60 150 11
500 260 165 222 34 82 145 33 15 405 375 250 140 6 76 150 11
1000 345 216 289 45 97 200 48 17 575 535 270 155 10 108 180 13
2000 440 216 358 61 171 200 69 20 600 550 385 171 15 146 245 17
3200 525 199 443 150 193 257 75 20 600 550 405 191 15 216 370 17
Special versions:
• 2nd brake as safety brake (disc
Winches for passenger or double shoe brake)
transport according to • Rope pressure roller
BGR 159 and for hoisting • Automatic rope winding device
plants and pits accor- • Slack rope switch
ontact
ding to TAS, Pkt.10 on • Drum disengaging switch Please c
• Separation web and/or 2nd rope rices!
us for p
request.
fastener on drum
• Radio remote control
• IP66 protection
• Other options on demand
www.carlstahl.com 79
Crane Systems: Electric Wire Rope Winches
Options available:
• 230VAC, 50 Hz, single phase
• Protection IP55
• Extended capacity or grooved rope drum. Rope drum with 2 rope outlets
• Gear limit switch for limiting the rope travel in both directions and slack
rope switch (only in connection with protected control)
• Low voltage protected control, control voltage 42 V
Technical data
Model Pulling force Lifting speed Rope Ø Power output Duty cycle Useable rope length in m Self weight Item no.
in daN* in m/min in mm in kW (ED) in %** 1st layer 2nd layer 3rd layer 4th layer in kg***
RPE 2-13 250 13,0 4 0,55 40 11,2 24,4 38,8 54,5 31,8 7609.05.02
RPE 5-6 500 6,5 6 0,55 40 7,0 16,4 27,0 38,8 32,8 7609.05.05
RPE 5-12 500 12,0 6 1,10 40 11,0 24,9 39,7 55,4 41 7609.11.05
RPE 9- 6 990 6,0 8 1,10 40 10,2 23,0 37,4 - 76 7609.11.09
RPE 10-6**** 1000 6,0 8 1,10 40 10,2 23,0 37,4 - 76,9 7609.11.10
* in top rope layer ** at 120 c/h *** without rope **** with slipping clutch
Dimensions in mm
Model Dimensions in mm
A B C Drum E F G H I K L M N O P Q R S
D TR D max. DA
RPE 2-13 405 375 18 76 104 150 336 210 260 290 11 250 125 6 33,0 194 19 13 125 4
RPE 5-6 405 375 18 76 118 150 336 210 260 290 11 250 125 6 33,0 194 19 13 125 6
RPE 5-12 405 375 18 67 118 150 426 300 350 380 11 250 125 6 33,0 284 19 13 125 6
RPE 9- 6 525 485 25 108 148 180 465 270 345 380 13 340 170 10 47,5 250 24 13 170 8
RPE 10-6 525 485 25 108 148 180 465 270 345 380 13 340 170 10 47,5 250 24 13 170 8
80 www.carlstahl.com
Crane Systems: Electric Wire Rope Winches
www.carlstahl.com 81
Manual Lifting Equipment: Chain Blocks / Lever Hoists
emium remium
e Carl Stahl Pr he Carl Stahl P
Th T
Range Range
Product Product
82 www.carlstahl.com
Manual Lifting Equipment: Chain Blocks
Load capacities up to
50 ton available on
short notice!
Load Type Number of chain falls Lift force Chain overhauled Weight/pce Item no.
Capacity at nominal load capacity to lift load 1 m in m in kg
in kg in N
www.carlstahl.com 83
Manual Lifting Equipment: Chain Blocks
84 www.carlstahl.com
Manual Lifting Equipment: Chain Blocks
Load Type Beam width b Minimum curve Max. Weight/ Item no. Weight/ Item no.
capacity in mm radius flange thickness t pce Type -G pce Typ -P
in kg in m in mm type –G type -P
in kg in kg
n
top desig
performance, !
7311. Top nsions
est dime
Mini chain block CLCM in small
The ultra-light premium class
mini chain block.
Holds up to 100 times its own
weight! (with standard lifting
height)
• Excellently crafted aluminium
housing
• Extended application range due
to wide hook opening
• Increased safety due to overload
protection
• High-strength load chain of the
highest quality class (BG tested)
• Available immediately from stock
• Extensive spare parts and mainte-
nance service
Load Type Standard Lift force at Chain Number of Dimensions in mm Weight/ Item no.
capacity lifting height nominal load overhauled to lift chain falls pce
in kg in m in N load 1 m in m a b C d e g s t in kg
www.carlstahl.com 85
Manual Lifting Equipment: Chain Blocks
d
Improve
7201. Spur wheel chain block type VSplus Version
This spur wheel chain block offers the following advantages:
• Robust, all-steel construction ilable
• Extremely low headroom for best possible use of suspension height Also ava
a in
• Low self weight with ch
e r
• Roller and ball bearings in all rotating parts reduce friction and enhance easy contain
movement and efficiency
• Automatic load brake with asbestos-free brake discs
• Outdoor use possible due to enclosed steel housing
• Surface-protected high-strength round steel chains according to valid
national/international regulations
F1 J1 F1 J1
J
F J
K L
F K L
B
D
B
D
C
C
M
M
A
1
A1
A
N
C
B
D
O P C D
O P
500 VSplus 0,5/1 320 455 17 29 11 125 213 115 146 51 64 195 260 140 110
1000 VSplus 1/1 370 484 15 30 15 147 232 125 153 57 68 224 260 140 110
2000 VSplus 2/1 450 596 33 33 23 183 314 142 174 68 74 266 310 200 130
2000 VSplus 2/2 530 491 31 34 24 147 232 125 153 57 68 231 260 140 110
3000 VSplus 3/1 530 644 38 38 27 215 333 163 179 79 84 316 310 200 130
3000 VSplus 3/2 620 596 41 37 24 183 314 142 174 68 74 286 310 200 130
5000 VSplus 5/2 620 644 48 43 33 215 333 163 179 79 84 334 310 200 130
86 www.carlstahl.com
Manual Lifting Equipment: Chain Blocks
xibility,
7201. Yalelift360 - the 360° More fle h
fety, wit
more sa tating
chain block with round steel chain ro
the 360° e
Standard lifting height 3 m ain guid
hand ch
Load capacities 500 – 5000 kg
Your advantages:
• The new 360° rotating hand chain wheel cover
allows the user to operate the hand chain from
any angle
• Additional safety for the operator due to 360°
rotating hand chain wheel cover
• New patented brake system provides quiet,
smooth and safe lifting at low maintenance
• Durable and cost-saving due to first-class work-
manship
• Even in the toughest outdoor conditions the
internal gear is protected by the almost fully
enclosed chain guide and gear group
500 1 3 21 300 17 24 133 148 139 139 206 24,2 61 78,5 110 5 x 15 9 7201.50.05
1000 1 3 30 335 22 29 156 175 157 164 242 23,6 70 86,5 125 6 x 18 13 7201.50.10
2000 1 3 32 395 30 35 182 203 183 192 283 31,4 83 100 156 8 x 24 20 7201.50.20
3000 1 3 38 520 38 40 220 250 204 225 335 33,5 95 109 178 10 x 30 29 7201.50.30
5000 2 3 34 640 45 47 220 250 204 241,5 351,5 20,5 95 109 270,5 10 x 30 38 7201.50.50
7311.
Spur wheel chain block B C B C B C
type FZ
With round steel chain according to
EN 818-7 A A A
Standard lifting height 3 m
F F F
D E D E D E
0,5 - 2 2t t
0,5 bis 33 -bis
5 t5 t 1010t t
www.carlstahl.com 87
Manual Lifting Equipment: Lever Hoists
800 CLLH0008 284 1 144 119 280 245 97 23,5 35,5 14 5,7 7311.CL.LH008
1000 CLLH0010 353 1 144 119 300 245 97 29 42,5 15 5,9 7311.CL.LH010
1600 CLLH0016 333 1 159 126 335 265 100 32 42,5 19 8 7311.CL.LH016
2500 CLLH0025 363 1 173 150 375 265 102 36,5 47 21 11,2 7311.CL.LH025
3200 CLLH0032 363 1 190 159 395 415 112 39 50 24,5 15 7311.CL.LH032
6300 CLLH0063 372 2 190 217 540 415 112 50 60 34 26 7311.CL.LH063
9000 CLLH0090 382 3 190 304 680 415 112 72,5 85 41,5 40 7311.CL.LH090
88 www.carlstahl.com
Manual Lifting Equipment: Lever Hoists
se:
little powerhou
Our e,
formanc est
Top-per ll
n in sma
top desig
ns
dimensio
Load Type Standard lif- Lift force at Number of Dimensions in mm Weight/ Item no.
capacity ting height nominal load chain falls pce in kg
in kg in m in N a b C D e g s t
www.carlstahl.com 89
Manual Lifting Equipment: Lever Hoists
7311.
Lever hoist type RZ D B D B
C C
With round steel chain
according to EN 818-7
Standard lifting height 1,5 m
A A
L
L
F
F
0,75 -bis
0,75 3 t3 t 66 t
Load Chain Standard Pull on lever Effi- Lever Dimensions in mm Weight at Item no.
capacity falls lifting at WLL ciency length standard
in kg height in daN in % in mm A B C D E F G H J K L lifting height
in m in kg
750 1 1,5 16,8 74 300 315 20 22 14 300 106 47 59 154 49 105 6,4 7303.00.07
1000 1 1,5 22,4 72 300 325 23 23 16 300 109 47 62 154 49 105 6,6 7303.00.10
1500 1 1,5 18,7 71 300 380 27 26 20 300 138 60 78 177 74 103 10 7303.00.15
3000 1 1,5 28,0 64 400 455 36 33 24 400 168 75 93 212 94 118 18 7303.01.30
90 www.carlstahl.com
Manual Lifting Equipment: Lever Hoists
ce!
7311. rforman
Lever hoist CS-Mini Big in pe y tool box!
ver
Fits in e
• For lifting, pulling, lashing
• Self weight only 2,2 kg
(in 250 kg version)
• Fits in every tool box
• Compact design, easy handling
• Galvanized, high-strength round
steel chain according to
EN 818-7
• Robust rubber grip with anti-slip
profile
• Forged hooks
• Standard lifting height 1,5 m
Load Chain falls Lift with one full Pull on Dimensions in mm Weight at Item no.
Capacity lever turn lever at standard
in kg in mm WLL A min. B C D E F G H J K L lifting height
in daN in kg
ilable
Also ava
ping
with slip
clutc h!!!
www.carlstahl.com 91
Manual Lifting Equipment: Lever Hoists
Also available with slipping clutch (overload protection). Standard lifting height 1,5 m
Load Chain falls Lift with one Pull on lever at Dimensions in mm Weight at Item no.
capacity full lever turn WLL standard
in kg in mm in daN lifting
height
A min. B C D D1 E F G H J K L
in kg
92 www.carlstahl.com
Manual Lifting Equipment: Trolleys
Load Beam flange width b in mm Dimensions in mm Weight in kg Item no. Item no.
capacity
in kg Type A Type B a c d e f g Type A Type B Type A Type B
500 50-220 160-300 260 71,5 374 16 25 30 8,0 10,6 7213.A0.05 7213.B0.05
1000 50-220 160-300 260 71,5 374 17 30 35 9,1 11,6 7213.A0.10 7213.B0.10
2000 66-220 160-300 310 95,5 379 22 40 47 16,0 19,3 7213.A0.20 7213.B0.20
3000 74-220 160-300 390 131,5 383 26 48 58 32,0 35,8 7213.A0.30 7213.B0.30
5000 90-220 180-300 450 142,5 383 33 60 70 48,0 52,2 7213.A0.50 7213.B0.50
Load Beam flange width b in mm Dimensions in mm Weight in kg Item no. Item no.
capacity
in kg Type A Type B a c d e f g Chain wheel Ø Type A Type B Type A Type B
500 50-220 160-300 260 76,5 374 16 30 37 130 11,2 13,8 7214.A0.05 7214.B0.05
1000 50-220 160-300 260 76,5 374 17 30 35 130 11,2 13,8 7214.A0.10 7214.B0.10
2000 66-220 160-300 310 98,0 379 22 40 47 130 18,0 21,3 7214.A0.20 7214.B0.20
3000 74-220 160-300 390 132,5 383 26 48 58 165 35,4 39,2 7214.A0.30 7214.B0.30
5000 90-220 180-300 450 148,5 383 33 60 70 184 51,8 56,0 7214.A0.50 7214.B0.50
www.carlstahl.com 93
Manual Lifting Equipment: Beam Clamps
7215. Beam clamp with chassis type TF Load capacity Type Flange width Dimensions in mm Weight Item no.
Six models are available in load capacities 1000 to 10000 kg and for beam in kg A in mm B C D E in kg
flange widths between 64 and 300 mm. Ideal for assembly and repair 1000 TF 1 64 - 190 160 225-250 55 45 7 7215.00.10
work, they can be easily attached and removed. Low deadweight, wheels 1500 TF 1,5 64 - 190 160 240-265 60 50 8 7215.00.15
with precision ball bearings. 2000 TF 2 64 - 190 160 235-260 65 50 9 7215.00.20
3000 TF 3 64-190 315 295-340 65 55 32 7215.00.30
6000 TF 6 200-300 365 295-380 70 75 47 7215.00.60
10000 TF 10 200-300 260 330-370 75 80 40 7215.01.00
7216. Beam clamp type T Load capacity Type Flange width Abmessungen in mm Weight Item no.
The simple and safe attachment point. Beam clamps with adjustable flan- in kg A in mm B C D E in kg
ge width can be attached quickly and easily without mounting tools or 2000 T2 64 - 190 130 180-220 60 50 5 7216.00.20
auxiliary material. The jaws are pressed on the beam by a clamping spind- 3000 T3 64 - 190 140 180-220 70 55 6 7216.00.30
le and thus provides a suspension point for lifting gear, pulleys etc. Even 4000 T4 150 - 300 195 240-295 79 65 13 7216.00.40
heavy constructions or sections that are otherwise difficult to grab can be
5000 T5 150 - 300 195 270-310 85 75 16 7216.A0.50
quickly and easily moved with these clamps.
6000 T6 200 - 300 195 375-400 85 75 21 7216.00.60
10000 T 10 200 - 300 195 500-520 85 80 38 7216.A1.00
15000 T 15 200 - 300 240 540-560 110 95 65 7216.01.50
94 www.carlstahl.com
Load Suspension Equipment: Retractors and Balancers
Retractors
and Balancers
Retractors
Balancers
Version with ratchet lock
Wall jib crane arm
Pillar jib crane arm
Retractors or Balancers:
There is a basic difference between retractors and
balancers. Both devices have been designed to make
work easier and more ergonomic. As the name implies –
retractors always retract the suspended load. Balancers
hold the load “hovering” like “weightless”. The load
remains where it has been positioned.
www.carlstahl.com 95
Load Suspension Equipment: Retractors
5200. Retractor
Your advantages:
• Easy load adjustment with hand wheel
• Impact-resistant plastic housing
• Small, light-weight and compact
del!
New Mo 45
7211./7212. Retractor
26,5
46
5
Your advantages:
117
• All-new retractor
78
del!
New Mo
7221./7222. Retractor
Your advantages:
• All-new retractor
• Very stable housing made of impact- and abrasion-resistant plastic
approx. 600 + cable extraction
96 www.carlstahl.com
Load Suspension Equipment: Balancers
7230. Balancer
7-link chain
Your advantages: total length approx. 225
• High-strength, highly abrasion resistant housing
• Insulated suspension with swivelling and pivoting safety hook
• Snap hook with screw lock for load suspension
• Factory equipped with safety chain as fall protection device
• All load capacities with spring fracture safeguard and integrated drum
blocking device
cable extraction
Load capacity Cable extraction Weight Item no.
approx. 520 +
in kg in m in kg
3,0 - 5,0 2,0 2,90 7230000001.C
4,5 - 7,0 2,0 3,10 7230000002.C
6,0 - 10,0 2,0 3,20 7230000003.C
9,0 - 14,0 2,0 3,40 7230000004.C
13,0 - 17,0 2,0 3,60 7230000005.C
16,0 - 21,0 2,0 3,80 7230000006.C
7235. Balancer
Your advantages:
• Housing and drum of high-strength aluminium
219
in kg in m in kg
15,0 - 25,0 2,0 7,80 7235000001.C
64
blocking device
• Integrated drum blocking device
• Rope clip for securing the cable end included
• NEW: With patented freewheel to protect the spring suspension
www.carlstahl.com 97
Load Suspension Equipment: Wall and Pillar Jib Crane Arms
ith air
Trolley w
tric
and elec
on
connecti
Load capacity Jib range Pillar height H in Hook height Item no. 8040. Heavy duty anchors
F I in mm mm in mm for pillar jib crane arm (set of 4)
in kg
98 www.carlstahl.com
Manual Lifting Equipment: Hand Winches
Hand Winches
Wall-mounted winches
Console-mounted winches
Rack jacks
Spindle supports
www.carlstahl.com 99
Manual Lifting Equipment: Hand Winches
WA 100
7603.
Light wall-mounted winch
Material: Cast alloy and galvanized
steel respectively
• Simple and safe handling
• Space-saving wall mount
• Corrosion protected
• Self-locking, recoil-free safety
crank with revolving or foldable
crank handle
• Proven safety concept
100 www.carlstahl.com
Manual Lifting Equipment: Hand Winches
www.carlstahl.com 101
Manual Lifting Equipment: Hand Winches
7604. Wall-mounted
spur wheel winch type 220
• Robust and safe
• Self-locking, recoil-free safety crank with
foldable crank handle
• Load brake to prevent unintentional run-off
of the load
• Maintenance-free friction bearings
• Corrosion-protected
• Powder-coated
• Easy and space-saving wall mount
• Corresponds to accident prevention regu-
lations BGV D8
7604. Heavy
wall-mounted winch
type St/W
• Robust and safe
• Self-locking, recoil-free safety
crank with foldable crank handle
• Load brake to prevent uninten-
tional run-off of the load
• Maintenance-free friction
bearings
• Corrosion-protected
• Varnished
• Easy and space-saving wall
mount
• Corresponds to accident preven-
Load: 2000 kg tion regulations BGV D8
Load: 3000 kg
102 www.carlstahl.com
Manual Lifting Equipment: Hand Winches
Capacity Rope Rope Rope Lift per crank Crank Weight Dimensions in mm Item no.
1st/top rope ø capacity layers turn in mm pressure in kg
layer in kg in mm in m in N A B C D E F G H K L M N O P R
350/160 4** 20 6 125 25 4,8 - 155 175 36 100 - 75 - 189 - 75 - 320 290 80 7607.00.04
650/290 6** 20 8 55 22 7,3 232 191 170 63,5 183 100 58 100 192 25 38 - 250 293 50 7607.00.06
900/320* 7** 14 7 58 24 10,0 232 191 170 63,5 183 100 58 100 192 25 38 - 320 293 50 7607.00.09
1200/430 7*** 26 10 45 24 12,1 273 266 240 63,5 255 78 75 138 192 35 30 53 320 293 50 7607.00.13
7607.
Console-mounted
winch LB in stainless Rope feed inches
steel version These w promise!
ir
keep the
• Console-mount
• Load capacities 250-900 kg
• Outdoor use possible
g
• Specially suitable for construc- Liftin erin
g Low
tion, sewage plants, chemical
industry or off-shore applications
• Simple and safe use
• Load brake to prevent uninten-
tional run-off of the load
• Low crank force
• Easy mount
• All parts made of stainless steel,
therefore corrosion resistant
• Covered gear wheel
• Rotating crank handle
• Delivery without rope and acces-
sories
Capacity Rope Rope Rope Lift per crank Crank Weight Dimensions in mm Item no.
1st/top rope ø capacity layers turn in mm pressure in kg
layer in kg in mm in m in N A B C D E F G H K L M N O P
250/125 4 19,5 6 125 20 4,8 - 155 175 36,0 100 - 75 - 191,5 - 75 - 320 292,5 7607.10.02
650/290 6 20 8 55 22 7,6 232 192 170 63,5 183 100 58 100 190,0 25 38 - 250 291,0 7607.10.06
900/320 7 26 10 45 24 12,1 273 266 240 63,5 255 78 75 138 190,0 35 30 53 250 291,0 7607.10.10
Recommended wire rope: 6x19 Standard WC 1570 U sZ 1.4401
www.carlstahl.com 103
Manual Lifting Equipment: Rack Jacks
Load capacity Height Lifting height in Weight Item no. Item no.
on head or claw in mm mm in kg with safety crank with ratchet crank
in kg
1500 725 350 12,5 7601.00.01 7601.20.01
3000 725 350 20,0 7601.00.03 7601.20.03
5000 722 300 27,0 7601.00.05 7601.20.05
10000 800 300 42,0 7601.00.10 7601.20.10
Load capacity Height Lifting height Min. height Weight Item no. Item no.
on head or claw in mm in mm of claw in mm in kg with safety with ratchet crank
in kg crank
1500 725 350 60 16,5 7602.00.01 7602.20.01
3000 725 350 70 22,0 7602.00.03 7602.20.03
5000 725 300 75 32,0 7602.00.05 7602.20.05
10000 800 300 80 52,0 7602.00.10 7602.20.10
Load capacity Height Lifting Lift Crank Weight Item no. Item no.
in kg in mm height per crank force in kg with detachable crank
in mm turn in mm in N
104 www.carlstahl.com
Manual Lifting Equipment: Rope Pulling Machines
www.carlstahl.com 105
Manual Lifting Equipment: Manual Rope Pulling Machines Seilzugtechnik
ISO 9001 Reg.Nr. 11319
Swiss
Quality Manual rope pulling machine type HIT 6
The mini rope pulling machine with great capacity for LIFTING, PULLING MW
and TENSIONING of all kinds of loads. This handy unit comes stowed in a A
steel case complete with lever tube and rope. C
B
Price includes lever tube and special wire rope as coil. Any other
rope length is available at extra price. Other rope lengths and
reels see page 111.
Type Nominal capacity Overload safety Special wire rope included Hook dimensions in mm Weight w/o Item no.
in kg device at kg Length in m Ø in mm A B C MW rope in kg
HIT 6 600 900 20 6,4 110 76 14 21 4 7410.00.06
The compact and light unit within the HIT range. Ideal for all kinds of MW
assembly work, recovery services, and heavy cargo lashing. A
C
Price includes lever tube and special wire rope as coil. Any other B
rope length is available at extra price. Other rope lengths and
reels see page 111.
Type Nominal capacity Overload safety Special wire rope included Hook dimensions in mm Weight w/o Item no.
in kg device at kg Length in m Ø in mm A B C MW rope in kg
HIT 10 1000 1500 20 8,4 130 81 16 21 6,4 7410.00.06
Price includes lever tube and special wire rope as coil. Any other B
rope length is available at extra price. Other rope lengths and
reels see page 111.
Type Nominal capacity Overload safety Special wire rope included Hook dimensions in mm Weight w/o Item no.
in kg device at kg Length in m Ø in mm A B C MW rope in kg
HIT 16 1600 2400 20 11,2 145 90 23 24 12 7410.00.16
The largest hoist of the HIT series: With a wide range of applications and
MW
high capacity it is suitable for heaviest lifting and pulling work. A
C
Price includes lever tube and special wire rope as coil. Any other B
rope length is available at extra price. Other rope lengths and
reels see page 111.
Type Nominal capacity Overload safety Special wire rope included Hook dimensions in mm Weight w/o Item no.
in kg device at kg Length in m Ø in mm A B C MW rope in kg
HIT 32 3200 4800 10 16,2 195 121 36 27 21,5 7410.00.32
106 www.carlstahl.com
Manual Lifting Equipment: Manual Rope Pulling Machines
www.carlstahl.com 107
Manual Lifting Equipment: Motor-driven Rope Pulling Machines Seilzugtechnik
ISO 9001 Reg.Nr. 11319
Suitable for lifting and pulling. With no rope drum involved this rope pulling
machine’s rope capacity is unlimited. Using the built-on disc brake the
rope can be slackened or precisely lowered.
Hook dimensions in mm
HIT-TRAC®
16 B
24
145 Type Rated force Rope ø in mm Weight w/o rope in Item no.
in daN kg
23
HIT-TRAC®
8E
lity and
hed qua
Unmatc ce!
an
perform
HIT-TRAC®
16 E
HIT-TRAC® 8 E with single phase electric motor 1,0 kW, 230 V 50 Hz,
rope speed 1-6 m/min
HIT-TRAC® 16 E with 3-phase electric motor 3,0 kW, 400 V 50 Hz, 7,8 A,
rope speed 10 m/min
24
Type Rated force Rope ø in mm Weight w/o rope in Item no.
in daN kg
145
23
HIT-TRAC 8 E 800 8,2 32 7413.01.08
HIT-TRAC 16 E 1600 11,2 57 7413.01.16
90
108 www.carlstahl.com
Manual Lifting Equipment: Motor-driven Rope Pulling Machines
HIT-TRAC® 32 E
with 3 kW 3-phase electric motor 400 V, 50 Hz
The professional rope pulling machine for heavy loads of up to 3,2 ton in
direct pull. Lifting, lowering and pulling controlled by push-button pendant.
Rope speed max. 5 m/min. Wire ropes of any length may be used as pul-
ling medium. Power transmission from the flanges of the driving wheel
directly to the rope. The wire rope can be quickly and easily inserted and
withdrawn at any point along its length. The tedious job of feeding it in
from one side is no longer required.
HIT-TRAC® 64 E
with 3 kW 3-phase electric motor 400 V, 50 Hz
The professional rope pulling machine for heavy loads of up to 6,4 ton in
direct pull. Lifting, lowering and pulling controlled by push-button pendant.
Rope speed max. 2,5 m/min. Wire ropes of any length may be used as
pulling medium. Power transmission from the flanges of the driving wheel
directly to the rope. The wire rope can be quickly and easily inserted and
withdrawn at any point along its length. The tedious job of feeding it in
from one side is no longer required.
B
1st metre special wire rope 20 mm one end hook, other end pointed 7412.60.20
www.carlstahl.com 109
Manual Lifting Equipment: Accessories Seilzugtechnik
ISO 9001 Reg.Nr. 11319
110 www.carlstahl.com
Manual Lifting Equipment: Accessories
= in rope basket
= on reel
Other lengths are available from stock. The ropes are fitted with thimble and safety hook at one end, other end
fused and tapered. We can only guarantee proper functioning of the rope pulling machines our specially develo-
Ropes are also available as coil ped and permanently quality-controlled special wire rope is used.
without reel
Type Rope capacity in m Item no. Type Rope capacity in m Weight Item no.
Ø 8,4 mm Ø 11,2 mm Ø 16,2 mm Ø Ø Ø Ø in kg
Rope basket 40 25 10 7410.80.05 6,4 mm 8,4 mm 11,2 mm 16,2 mm
(without rope) I 80 60 25 - 1,3 7410.10.06
II 150 120 60 25 2,3 7410.10.10
III 250 200 130 50 3,2 7410.10.16
7410. Rope coiler with carrying skid
For convenient coiling of wire ropes on the reel. The built-in hub brake
ensures that the reel will stop immediately during uncoiling and no unne-
cessary rope will be unreeled. The rope brake at the base of the skid
allows proper coiling without slack rope layers. 7410. Mobile reel with skid
www.carlstahl.com 111
Manual Lifting Equipment: Accessories Seilzugtechnik
ISO 9001 Reg.Nr. 11319
For frequent use the hydraulic drive soon pays off. Without much expense
it can be retrofitted to the manual rope pulling machines HIT 16 and HIT
32. The units remain as easy to handle and as practical as before. If neces-
sary they can be switched to manual operation. Change of direction can
be achieved by relocating the cylinder fitting from the forward motion lever
to the reverse motion lever.
The hydraulic drive is separate.
To ensure optimum performance, the hydraulic drives must be adapted to
every specific application. Therefore we supplement the basic equipment
sets with suitable hydraulic hoses, cylinders, supports, and hydraulic
power packs. An existing hydraulic installation can be completed with a
control valve. In agricultural applications the tractor will provide the neces-
sary pressure directly. On request you will receive all your material in
strong wooden crates which simplify transport and protect it from damage.
Type Nominal Rope speed in m/min Weight Item no. Item no. Item no.
capacity in kg forward/lifting reverse/lowering in kg Basic unit w/o rope Support Hydraulic cylinder
HIT-16-H 1600 1,2 2,0 20 7410.01.16 74Y0.08.57 74Y0.05.55
HIT-32-H 3200 0,3 1,2 31 7410.01.32 74Y0.01.64 74Y0.01.58
Operation of 1 unit Operation of 2 units Basic unit with hoses and power pack
Type Drive Connections for Oil flow rate Pressure Tank capacity Weight Power Item no.
machines in l/min in bar in l in kg in kW
HE 1 400V 50Hz 1 8,4 160 13 50 1,5 74Y0.05.30
HE 2 400V 50Hz 2 2 x 8,4 160 17 60 2,9 74Y0.05.65
HB 1 Petrol 1 9,2 160 13 46 3,7 74Y0.05.29
HB 2 Petrol 2 2 x 9,2 160 17 60 5,9 74Y0.05.66
112 www.carlstahl.com
Manual Lifting Equipment: Accessories
Description Technical details Length Item no. Description Technical details Item no.
in m Wooden crate for hydraulic power pack 74Y0.15.89
hydraulic hose with Inner Ø 9,5 mm, 3 74Y0.04.50
quick coupling max. 280 bar
hydraulic hose with Inner Ø 9,5 mm, 5 74Y0.04.51
quick coupling max. 280 bar
hydraulic hose with Inner Ø 9,5 mm, 10 74Y0.04.52 Description Technical details Content Item no.
quick coupling max. 280 bar in l
Hydraulic oil in canister Viskosität 3,5 °E/50°C 5 74Y0.05.44
Description Technical details Item no. BP SHF-80
Control valve for existing 3/8” connection 74Y0.16.11 Hydraulic oil in canister Viskosität 3,5 °E/50°C 10 74Y0.05.46
hydraulic installations 5-15 l/min. 300/120 bar BP SHF-80
Load Rope ø Type Weight Item no. Description For rope pulling Weight Item no.
capacity in mm in kg machines in kg
1000 5 - 10 EC 10 2,0 7420.00.10 Titan field anchorage HIT 16 / 32 31 7421.16.32
1600 10 - 14 EC 14 4,2 7420.00.30 with 8 anchoring rods HIT-TRAC
3200 14 - 21 EC 21 6,5 7420.00.50 HIT plate anchorage HIT 6 / 10 / 16 1 7422.06.16
www.carlstahl.com 113
Manual Lifting Equipment: Rope Pulleys Seilzugtechnik
ISO 9001 Reg.Nr. 11319
l32
double load capacity.
115
200
l100
Rope pulley type AL-A 32 kN
120
Model: Foldable, aluminium, friction bearing
For deflection of ropes and for doubling the load capacity
of rope pulling machines up to HIT 16.
364
Ø 170
364
Ø 170
114 www.carlstahl.com
Manual Lifting Equipment: Rope Pulleys
Ø 45
winches or rope pulling machines.
180
364
Ø 170
Load Type Sheave ø Max. rope Overall Weight Item no.
capacity in mm ø in mm length in kg
in kg in mm
6400 ST-A 64 kN 170 16,2 348 8,05 7410.5S.06
226
134
53
Rope pulley type AL-A 64 kN
Model: Foldable, aluminium, ball bearing, 2 sheaves
To increase pulling capacity of manual rope pulling machines HIT 16 up to
the fourfold by multiple reeving of the rope.
180
364
Ø 195
Load Type Sheave ø Max. rope Overall Weight Item no.
capacity in mm ø in mm length in kg max. Ø 11,2 max.10m/min. 84
in kg in mm
6400 AL-A 64 kN 195 11,2 436 7,0 7410.51.06
capacity in mm ø in mm length in kg
185
in kg in mm
max Ø 16,2
6400 AL-A 64 kN 170 16,2 365 5,0 7410.52.06 max. 10m/min.
132
www.carlstahl.com 115
Manual Lifting Equipment: Rope Pulleys and Deflection Rollers
7410.
Aluminium rope deflection rollers Seilzugtechnik
ISO 9001 Reg.Nr. 11319
The rope deflection roller is a light and robust device made of aluminium
alloy. Fast and versatile in use with friction bearing rollers. In single, double
or triple version, suitable for deflection angles of 90° to 180°.
The rope deflection roller is used, when - while operating manual or motor-
driven rope pulling machines – the straight pull of the rope is obstructed by
edges or small radii. A typical application is the rope deflection around
steel beams (see photos), trees or wall projections if the use of normal pul-
leys is technically not possible. The deflection roller avoids bends and
other damage to the special wire ropes and thus extends their lifetime.
Total length Weight Item no. Total length Weight Item no.
in mm in kg in mm in kg
e
cost rop
The low
7312. Rope pulling machine „Red Pull“ achine!
pulling m
• Manual rope pulling machine with lever tube
• Overload protection by shear pins
• Neutral gear position for pulling out the unloaded rope
• Impact resistant aluminium housing
• Complies with UVV BGV D8 (German Accident Prevention Regulations)
• Special wire rope with safety hook included
• Available immediately from stock
Nominal capacity in Rope ø Rope length Rope feed Weight without rope Item no.
daN in mm in m per double lever motion in kg
in mm
800 8 20 52 6 7312.00.08
1600 11,2 20 55 11 7312.00.16
3200 16 10 28 22 7312.00.32
116 www.carlstahl.com
Manual Lifting Equipment: Snatch Blocks, Rope Pulleys
Load Outer sheave For wire rope Sheave ø in Length A Weight Item no.
capacity ø D in mm ø in mm groove base in mm in kg
in kg (max. 1 Em) in mm A
500 75 8 62 315 1,5 7501.00.64
1000 100 10 86 355 2,6 7501.00.86
1500 125 13 105 430 4,8 7501.01.05
2000 150 16 126 495 7,4 7501.01.26
3000 178 19 150 555 11,9 7501.01.49
A B C D E F G
CSS50 250 50 180 58 35 60 10 16 9 0,52 7545.00.05
CSS75 350 75 240 85 40 73 15 21 12 1,25 7545.00.07
CSS100 750 100 300 110 50 85 16 27 14 2,30 7545.00.10
www.carlstahl.com 117
Manual Lifting Equipment: Rope Sheaves
ilable in
Also ava steel!
s
stainles
7533. Rope Sheave
Max. rated Load capacity Max. rope ø Dimensions in mm Weight Item no.
rope force in kg (1 Em) in kg
FS in daN in mm A A1 B B1 C C1 D D1 D5
250 500 6 80 60 86 66 60 5 60 85 9 1,4 7533.10.02
500 1000 9 110 80 127 97 71 6 90 125 13 3,7 7533.10.05
1000 2000 13 170 130 162 127 95 10 135 180 17 10,2 7533.10.10
2000 4000 18 210 160 216 166 125 15 185 240 21 23,8 7533.10.20
3200 6400 23 270 210 252 192 155 15 230 300 25 44 7533.10.32
5000 10000 27 320 260 294 234 185 20 280 360 32 75 7533.10.50
118 www.carlstahl.com
Manual Lifting Equipment: Rope Sheaves
Max. rope load at manual use in kg* 250 500 750 1000 1500 2000
Max. rope load at powered use in kg** 125 250 375 500 750 1000
For rope ø in mm 4-5 5-6 6-8 8-10 10-12 12-14
Dimensions in mm Øa 120 150 190 235 280 325
Øb 100 125 160 200 240 280
g 100 140 140 160 180 220
h 130 200 210 260 310 330
i 120 170 170 200 220 270
k 150 230 240 300 350 380
l 6 8 10 12 14 16
m 112 142 165 199 239 227
Øn 11,5 11,5 14 18 18 22
P 32 45 47 59 66 68
Weight in kg 4 6,2 12 19 26,2 47
Item no. 7515.00.12 7515.00.15 7515.00.19 7515.00.23 7515.00.28 7515.00.32
* 180° rope deflection ** 90° rope deflection
Item no. 7513.00.06 7513.00.09 7513.00.12 7513.00.15 7513.00.19 7513.00.23 7513.00.28 7513.00.32 7513.00.37 7513.00.47 7513.0K.23
Sheave ø a in mm 60 90 120 150 190 235 280 325 375 470 235 K
Sheave ø b in mm 48 72 100 125 160 200 240 280 320 400 200
Load capacity in kg 200 300 500 1000 1500 2000 3000 4000 6400 10000
Groove width / rope ø in mm 3 4 5 6 8 10 12 14 16 20 10
Groove depth in mm 6 9 10 12 15 17 20 22 27 35 17
Bore for axle ø d in mm 8 14 14 22 32 40 50 60 70 70 30
Hub length f in mm 24 32 35 40 42 50 62 70 85 90 37
Hub ø c in mm 22 32 35 46 62 78 92 108 120 140 85
Load capacity in kg 0,3 0,52 0,85 1,45 2,6 4,5 6,8 10,8 16,5 34,7 4,2
www.carlstahl.com 119
Load Suspension Equipment
Suitable accessories
Special versions
120 www.carlstahl.com
Load Suspension Equipment
-133
t on pa ges 122
men anti-
u sp en sion equip ed, primed with 5/RAL
s st 3
All load 147 is sand-bla hed in RAL 70 ailable
36 - ar n is av
and 1
e p aint, and v . They are also DIN 15026
iv
corros ht grey/fire re d g to
0 0 – lig yello w accordin
30 ld
004 – go
in RAL 1 ra cost.
t
at no ex
www.carlstahl.com 121
Load Suspension Equipment: Lifting Beams
Load capaci- Working width min/max L in Adjustment grid R Headroom h Eye size Weight Item no.
ty in kg mm in mm in mm in mm in kg
500 500 / 370 1 x 65 290 50 x 90 9 8293.05.05
500 850 / 250 3 x 100 290 50 x 90 12 8293.10.05
500 1850 / 850 5 x 100 290 50 x 90 19 8293.20.05
1000 850 / 250 3 x 100 290 50 x 90 11 8293.10.10
1000 1850 / 850 5 x 100 290 50 x 90 24 8293.20.10
1000 2850 / 1350 6 x 125 290 50 x 90 35 8293.30.10
Good reasons
for Carl Stahl OMEGA lifting beams:
•Modular design
•Short delivery times
•All parts varnished or galvanised
•Low dead weight
•Full exchangeability of all parts
122 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
Intermediate working widths and working widths over 3850 mm Lmax. = max. working width
are available on request. Please contact us for pricing.
Load capacity Working width min/max L Adjustment grid R Headroom h Eye size Weight Item no.
in kg in mm in mm in mm in mm in kg
1000 850/250 3 x 100 325 50 x 90 23 8294.10.10
1000 1850/850 5 x 100 325 50 x 90 35 8294.20.10
1000 2850/1350 6 x 125 345 50 x 90 52 8294.30.10
2000 1850/850 5 x 100 425 70 x 130 48 8294.20.20
2000 2850/1350 6 x 125 425 70 x 130 73 8294.30.20
2000 3850/1750 7 x 150 445 70 x 130 95 8294.40.20
3000 1830/830 5 x 100 450 80 x 150 63 8294.20.30
3000 2830/1330 6 x 125 470 80 x 150 98 8294.30.30
3000 3825/1725 7 x 150 510 80 x 150 175 8294.40.30
5000 1820/820 5 x 100 545 90 x 170 102 8294.20.50
5000 2820/1320 6 x 125 565 90 x 170 142 8294.30.50
5000 3820/1720 7 x 150 585 90 x 170 187 8294.40.50
www.carlstahl.com 123
Load Suspension Equipment: Lifting Beams
ndling
weight and ha
hed in eduction
!
Unmatc weight r
30%
– Up to
Type 8394.
OMEGA lifting beam in modular design
with bent lifting eye as single point-suspension, suitable for crane
hook according to DIN 15401 and with fixed, flame-cut safety hooks. h
Intermediate working widths and working widths over 3850 mm Lmax = Max. working width
are available on request. Please contact us for pricing.
Load capacity in kg Working width min/max L in mm Adjustment grid R in mm Headroom h in mm Eye size in mm Weight in kg Item no.
1000 850/250 3 x 100 335 50 x 90 26 8394.10.10
1000 1850/850 5 x 100 335 50 x 90 41 8394.20.10
1000 2850/1350 6 x 125 355 50 x 90 56 8394.30.10
2000 1850/850 5 x 100 445 70 x 130 53 8394.20.20
2000 2850/1350 6 x 125 445 70 x 130 78 8394.30.20
2000 3850/1750 7 x 150 465 70 x 130 104 8394.40.20
3000 1830/830 5 x 100 470 80 x 150 69 8394.20.30
3000 2830/1330 6 x 125 490 80 x 150 106 8394.30.30
3000 3825/1725 7 x 150 530 80 x 150 186 8394.40.30
5000 1820/820 5 x 100 570 90 x 170 114 8394.20.50
5000 2820/1320 6 x 125 570 90 x 170 153 8394.30.50
5000 3820/1720 7 x 150 595 90 x 170 198 8394.40.50
124 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
Type 8302.
Lifting beam with fixed or
adjustable double safety
hooks
• Heavy duty safety latches
prevent unintentional unhooking
of the load
• Big WLL-marking, type plate with
all necessary data. Beams can
also be marked with your com-
pany name and/or department at
no extra cost
• Temperature range: 0°C-100°C
(32°F - 212°F) – other
temperatures on request
• NRS (Inclination Reducing
System) grid for adjustment of
working width
• Also available with additional
safety hook
• Angles up to 45° are possible
without loss of capacity (see
drawing)
• Suspension eye to suit your h
crane hook at no extra cost
R
Lmin. = min. working width
Load Working width Adjustment Headroom h in Eye size Weight Item no. Item no.
capacity min/max L in mm grid R mm in mm in kg adjustable fixed
in kg in mm
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
www.carlstahl.com 125
Load Suspension Equipment: Lifting Beams
L = working width
Load capacity in kg Working width fix L in mm Headroom h in mm Eye size in mm Weight in kg Item no.
3000 2000 360 80 x 120 85 8100.20.30
3000 3000 380 80 x 120 130 8100.30.30
3000 4000 400 80 x 120 205 8100.40.30
5000 2000 420 80 x 120 95 8100.20.50
5000 3000 460 80 x 120 190 8100.30.50
5000 4000 490 80 x 120 275 8100.40.50
8000 2000 520 100 x 150 145 8100.20.80
8000 3000 560 100 x 150 250 8100.30.80
8000 4000 580 100 x 180 360 8100.40.80
10000 2000 540 100 x 150 180 8100.21.00
10000 3000 580 100 x 150 300 8100.31.00
10000 4000 620 100 x 150 420 8100.41.00
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
126 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
Type 8200.
Lifting beam with flame-
cut eye as single point-
suspension
suitable for hook according to h
DIN 15401 with fixed safety
hooks.
Load capacity in kg Working width fix L in mm Adjustment grid R in mm Headroom h in mm Eye size in mm Weight in kg Item no.
3000 2000/750 5 x 125 360 80 x 120 85 8200.20.30
3000 3000/1500 5 x 150 380 80 x 120 130 8200.30.30
3000 4000/2250 5 x 150 400 80 x 120 205 8200.40.30
5000 2000/750 5 x 125 420 80 x 120 95 8200.20.50
5000 3000/1500 5 x 150 460 80 x 120 190 8200.30.50
5000 4000/2250 5 x 175 490 80 x 120 275 8200.40.50
8000 2000/500 5 x 150 520 100 x 150 145 8200.20.80
8000 3000/1250 5 x 175 560 100 x 150 250 8200.30.80
8000 4000/2250 5 x 175 580 100 x 180 360 8200.40.80
10000 2000/500 5 x 150 540 100 x 150 180 8200.21.00
10000 3000/1250 5 x 175 580 100 x 150 300 8200.31.00
10000 4000/2250 5 x 175 620 100 x 150 420 8200.41.00
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
www.carlstahl.com 127
Load Suspension Equipment: Lifting Beams
Type 8702.
H-shape lifting beam, adjustable hooks
R2
max. working width
R1
ith
ilable w max. working length
Also ava s
ok
fixed ho
h
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
Load capacity in kg Working length Working width Adjustment grid Adjustment grid Headroom Eye size Weight Item no.
main beam L1 cross beam L2 in main beam R1 in cross beam R2 h in mm in mm in kg
in mm mm mm in mm
128 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
Please note that the endless slings are not included in the price. They
can be custom-made to your requirements.
The roller segments can be fitted with endless, galvanised and vulcanised
woven wire rope slings. These slings are totally rotation-free to avoid any
twisting. The work piece is protected by the vulcanisation.
R
Lmin. = min. working width
Load capacity in kg Working width L in mm Adjustment grid R Eye size in mm Weight in kg Item no.
in mm
1000 1000 4 x 100 60 x 90 45 8355.10.10
1000 2000 6 x 100 60 x 90 65 8355.20.10
1000 3000 8 x 100 60 x 90 80 8355.30.10
3000 2000 6 x 100 80 x 120 90 8355.20.30
3000 3000 8 x 100 80 x 120 170 8355.30.30
3000 4000 6 x 150 80 x 120 205 8355.40.30
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
www.carlstahl.com 129
Load Suspension Equipment: Lifting Beams
130 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
:
devices
h l lo ad turning ised
m
Carl Sta ndling and opti u s
h a ontac t
For fast w . Please c !
l fl o
materia solution
r a tail or-made
fo
www.carlstahl.com 131
Load Suspension Equipment: Lifting Beams
ad
7T. Spreader beam Higher lo
s
capacitie
Type TA: Spreader beam, rigid available
with rocker for run-through
chain, adjustable version availa- ≤90°
ble on request (see illustration
Type TAV).
Load Chain size d Dimensions in mm Item no. Item no. Item no. Item no.
capacity at 90° in mm Rigid version A Adjustable with rocker, with rocker, with slider, with slider,
angle available from/to version Amin - Amax rigid adjustable rigid adjustable
132 www.carlstahl.com
Load Suspension Equipment: Lifting Beams
www.carlstahl.com 133
Load Suspension Equipment: Lifting Forks
in
effective ons!
DELTA lifting fork range Proven p lica ti
s ap
countles
Type 8818 and 8815
Due to high quality materials these forks are lightweight and slim in con-
struction. Multi-functional thanks to adjustable prongs and useful height
and the choice between manual or automatic centre of gravity.
B = Prong length
C = Useful height
A1 = Max. outer distance Prong covers on page
between prongs 301.
A2 = Min. outer distance
between prongs
h = prong height C
b = prong width
A2 b h
A1
134 www.carlstahl.com
Load Suspension Equipment: Lifting Forks
Special
lifting forks Lifting forks are used for ground level transport of pallets,
lattice boxes or containers. Centre of gravity of the load of the
for all applications listed standard forks is at 500 mm which corresponds to 50%
of the prong length. Lifting forks with automatic centre of gra-
For further information please refer vity must be loaded with at least 25% to activate the mecha-
nism. Special constructions with other measurements or in dif-
to our Load Suspension Equipment
ferent designs are available on request. The lifting forks can be
catalogue. Order your free copy on equipped with protective cage, ratchet strap or securing chain
page 438. at extra cost.
www.carlstahl.com 135
Load Suspension Equipment
Electro-mechanical sheet
metal grab with horizontal rotation
3D drawing
of a coil grab
136 www.carlstahl.com
Load Suspension Equipment
Electro-hydraulic block
tong for aluminium blocks
www.carlstahl.com 137
Load Suspension Equipment: C-Hooks
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
138 www.carlstahl.com
Load Suspension Equipment: C-Hooks
All load suspension equipment is also available in safety yellow (RAL 1004) according to DIN 15026 at no extra cost.
ks
rs ions of C-hoo
Other v e
ur Load
n b e fo und in o ent
ca m
ion Equip
Suspens
e.
catalogu
www.carlstahl.com 139
Load Suspension Equipment: Grabs
Special versions
of grabs and lifting devices
140 www.carlstahl.com
Load Suspension Equipment: Grabs
50 220 8 7120.00.05
100 320 9 7120.00.10
150 450 12 7120.00.15
www.carlstahl.com 141
Load Suspension Equipment: Barrel Grabs
142 www.carlstahl.com
Load Suspension Equipment: Barrel Grabs
Load capacity Barrel ø Total height Suspension eye Weight Item no.
in kg in mm in mm L x B in mm in kg
800 560-600 445 80 x 130 9,7 7140.56.08
800 390-415 445 80 x 130 8,7 7140.41.08
Load capacity Grab width Total width Total height Suspension eye Weight Item no.
in kg in mm in mm in mm ø in mm in kg
250 470-560 700 400-480 60 10 7003.10.02
250 560-640 800 430-530 60 12 7003.20.02
500 470-560 700 400-500 80 12 7003.10.05
500 560-640 800 430-530 80 15 7003.20.05
Load capacity Grab width Total width Total height Suspension eye Weight Item no.
in kg in mm in mm in mm ø in mm in kg
250 760-910 930 400-500 60 10 7004.10.02
500 760-910 930 400-500 70 12 7004.10.05
Load capacity Grab width Total width Total height Suspension eye Weight Item no.
in kg in mm in mm in mm ø in mm in kg
500 0-15 130 218 41 2 7124.00.05
Horizontal turning (360°) of the barrel can be controlled precisely by a hand wheel in connection with a worm
gear.
Also available with 2 m hand chain and with top-mounted fork lift pockets.
Load Grab range/barrel Barrel Forklift pockets Forklift pocket Weight Item no. Item no.
capacity diameter in mm height W x H x L in mm distance (centre – in kg w/o forklift with forklift
in kg in mm centre) in mm pockets pockets.
250 380 - 600 900 200 x 75 x 150 450 100 8707.00.02 8707.10.02
400 380 - 600 900 200 x 75 x 150 450 110 8707.00.04 8707.10.04
www.carlstahl.com 143
Load Suspension Equipment: Grabs
fety:
rip on sa
A firm g ! 7Z50. Round profile grab
hl grabs
Carl Sta Round profile grabs for horizontal transport of round materials of all kind. Equipped with self-actuating open
locking device. All round profile grabs are also available as shell grabs with protective pads for sensitive loads.
On request all grabs can be supplied with an automatic step mechanism. Intermediate sizes, higher load capaci-
ties and other grab widths also available.
144 www.carlstahl.com
Load Suspension Equipment: Grabs
NEW!
Torsion-free construction with guided central tube. Equipped with step
mechanism and exchangeable grab jaws.
www.carlstahl.com 145
Load Suspension Equipment: Access Platforms
Type MB-F
Surface spray painted either
orange (RAL 2000)
or blue (RAL 5012)
Accessory:
• Tool tray 600 x 200 x 80 mm
80
Type Dimensions Floor area Weight Item no.
600 200
L x W x H in mm in mm in kg
MB-F 1090 x 1200 x 1890 1000 x 1200 120 8030.92.01
MB-F-R 1090 x 1200 x 2110 1000 x 1200 128 8030.92.02
146 www.carlstahl.com
Load Suspension Equipment: Telescopic Crane Arm
Accessory:
• Tool tray 745 x 150 x 110 mm
80
600 200
184 156
540
Attention!
Do not exceed the load capacity of your forklift!
www.carlstahl.com 147
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
Handling Systems
Container Lift, Tilt and Discharge Devices
Height-adjustable Workbenches
Scissor Lift Tables
Flatbed Tables
For many years VENTZKI products have been used for individual
workstation fitting due to their outstanding operational reliability
and flexibility. Their rugged construction and neat workmanship
ensure high availability of each single device – even under hardest
conditions (e.g. three-shift operation).
148 www.carlstahl.com
Load Suspension Equipment: Handling Systems
Ideal application and best grasp for the operator to the bottom of the
container in upright posture and close approach.
Front lid of wire mesh box may NE 250 with optional foot switch
opened in tilted position (accessory)
Please contact us
with your current
requirements.
www.carlstahl.com 149
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
Container lift and tilt devices and container lift and discharge devices
bring the components in the ideal position and enhance materials flow.
The devices can also be integrated into any kind of feeding units (electro-
plating, feeding, separating, weighing, packing etc.)
Semi-automatic
container locking
Acessories
• Electrically locked swing doors • Noise protection coating, sound-proof booth • Alternate tilting angle 180°
• Special chutes • Mobile • Closed platform for small containers
• Vibratory conveying trough (downstream) • Manual slider at chute for exact decanting
Electrically
locked swing
doors (special
option)
Please contact us
with your current
requirements.
Type Load capacity Platform size Overall width Overall length Overall height Loading height Discharging height Chute width
in kg Width BL in mm Length LL in mm BG in mm LG in mm HG in mm BH in mm HS in mm SW in mm
NEE 511 2000 1300 900 1710 1930 2950 40 750 400
NEE 512 2000 1300 1150 1710 2050 3150 40 750 400
NEE 514 2000 920 900 1324 1930 2950 40 750 400
NEE 515 2000 1130 900 1534 1930 2950 40 750 400
NEE 517 1500 920 1350 1324 2280 3300 40 750 400
NEE 519 1500 1130 1350 1534 2280 3200 40 750 400
Max. inclination angle 135°, power supply: 400 V 50 Hz, 2,2 kW;
electric connection 16 A, 6h, 5-pole IEC/EN 60309, load capacity 2000 kg, pendant control with control cable.
150 www.carlstahl.com
Load Suspension Equipment: Handling Systems
They help to reach ergonomic grab positions which result in fatigue-free working by relieving the
spinal column.
The required height can be continuously adjusted to the ideal position. Equipped with “Dead
man’s control” as safety device.
Valve technology corresponds with latest safety requirements, so unintentional lowering of the
platform even with a pipe failure is not possible.
Special accessories:
Maximum lift with platform cart and small container
Special platforms, side panels
Wheel assembly
at workbench
Please contact us
with your current
requirements.
Type Load capacity Platform size Lift Lift time Floor clearance
in kg Width in mm Length in mm Prong width in mm in mm in sec. in mm
HP 200 200 436 600 200 600 6 120
HP 250 250 544 425 230 750 8 130
HP 300 stationary 300 544 425 230 750 10 120
HP 300 mobile 300 544 425 230 750 10 120
HP 500 stationary 500 544 425 230 750 17 120
HP 500 mobile 500 544 425 230 750 17 120
Closed platform and special dimensions are available for all types
www.carlstahl.com 151
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
Designed for loads from 1000 – 2000 kg these devices are used for effort-
less lifting, lowering and positioning of containers and pallets.
Pallets or containers are simply placed on the platform with a pallet truck.
The compact, electro-hydraulic drive lifts or lowers the load in any desired
position. The devices can be dowel-anchored to the floor which allows
placement without any interfering edges and unlimited foot room for the
operator.
As the hydraulic drive is fully integrated in the device, there are no stumb-
ling hazards like hydraulic or electric cables.
The pallet lifting device HE is suitable for hard non-stop operation. The
platform is fitted to the basic unit (base frame, lifting skid, drive mecha-
nism). Special platforms are also available.
The lifting devices can also be executed for side loading. The bearings
are amply dimensioned. All drive components are manufactured from
high-grade materials and are easy to maintain.
Control: Dead man’s control, hand push-button control, lift limit by end
switch, safety device against pipe breakage (no uncontrolled lowering).
152 www.carlstahl.com
Load Suspension Equipment: Handling Systems
Lift
Lift =
Lift
HE 1006 / 1008 / 1010 HE 1506 / 1508, HE 2006 / HE 2008 side loading Front loading
Please contact us
with your current
requirements.
www.carlstahl.com 153
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
The container lift and tilt devices HNE 1000 / 2000 offer great advantages
for your workflow by ideal positioning of components or parts boxes in
production or assembly. The containers may be placed on the platform
either by forklift or pallet truck. The device can be transported to different
work places (transport device available as an option). The containers can
be lifted by 600 mm and tilted 45° in one or two directions.
For safety reasons the inclined platform can only lowered to a certain
minimum height.
The devices comply with all safety requirements. On the one hand by their
control (electric limit switch for the platform), on the other hand by a
safety device against pipe breakage and a pressure relief valve or throttle.
The latter avoid uncontrolled lowering of the platform. All functional and
body parts are properly designed and coordinated.
All drive components are manufactured from high-grade materials and are
easy to maintain.
Hydraulic cylinder with long piston guide and hard chrome plated plunger.
Lift and tilt limited by electric limit switch. The devices allow for close approach from 3 sides
Please contact us
Special accessories: with your current
Other platform sizes or container fasteners on request. requirements.
Front lid of lattice box may opened in tilted position Device in tilted position with side loading
154 www.carlstahl.com
Load Suspension Equipment: Handling Systems
Lift = 600
Lift = 600
Lift = 600
www.carlstahl.com 155
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
156 www.carlstahl.com
Load Suspension Equipment: Handling Systems
HNE 450:
Stationary lift and tilt device. Special feature: With safety
contact strips on the platform, can be loaded with pallet
truck and tilted in the lowest position.
Lifting platform:
Pneumatic lifting platform, mobile on rails, size of platform
3400 x 800 mm, 2300 mm lift, load capacity 200 kg
NHE 305-S:
Mobile container lift and tilt device with electric drive,
light sensor (to monitor load height and tilting angle) and
frequency converter for the drive. Load capacity 1300 kg.
www.carlstahl.com 157
Load Suspension Equipment: Handling Systems Ein Unternehmen der Carl Stahl Gruppe
Special conveying device for the paper industry Multiaxial lifting and turning device
Scissor lift table with tilt device HKTE Container lift device HE 1000 for platform carts with wire mesh baskets
158 www.carlstahl.com
Load Suspension Equipment: Handling Systems
www.carlstahl.com 159
Load Suspension Equipment: Lifting Clamps
Lifting Clamps
l Stahl
Spindle lifting clamps The Car
Range
Lifting clamps with cardan joint Premium
Lifting clamps for sheet metal transport
Vertical lifting clamps
Horizontal lifting clamps
All purpose grabs
160 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
7145.
Standard lifting clamp
type CGB
For lifting, turning (180°) and vertical transport of steel sheets and steel
constructions. Lockable in open and closed position. Maximum surface
hardness 37 HRC.
7146.
Universal lifting clamp
type CGU
For lifting, turning (180°) and vertical
transport of steel sheets and steel
constructions. This clamp can be
used from all angles as it is fitted
with a hinged lifting eye which is
movable in all directions. Lockable in
open and closed position. Maximum
surface hardness 37 HRC.
www.carlstahl.com 161
Load Suspension Equipment: Lifting Clamps
on of
7112. generati s!
The new mp
Spindle lifting clamp lifting cla
type CGS spindle
• Forged body
• High load capacity
• Low deadweight • BG certified and GS-approved
• Large grab range • Masterlinks for any crane hook
• Removable spindle mandrel available
Masterlink
7188.
Automatic lifting clamp
type CGSM
For lifting and turning of smooth or
polished parts from a horizontal to
a vertical position and back, with-
out leaving any traces.
• Torsion-free clamp
• Galvanised sling chain
• Use with large crane hooks
possible
• All parts are replaceable
162 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
7188.
Automatic lifting clamp
type CGSM
For lifting and turning of smooth
or polished parts from a horizon-
tal to a vertical position and
back, without leaving any traces.
• Torsion-free clamp
• Galvanised sling chain
• Use with large crane hooks
possible
• All parts are replaceable
7139.
All-purpose grab
The surface
Holding force is twice the load hardness of the
weight. Automatic slip protection load must not
ensures a firm grip even if the lifting exceed 30
mechanism is relieved. Self-adjust- HRC!
ment of this mechanism retains the
holding force and maintains safety.
Other jaw widths and intermediate sizes on request. *Specify 5 t or 15 t crane hook with your order.
www.carlstahl.com 163
Load Suspension Equipment: Lifting Clamps
71882SET
plug
G4
Megatec
H-Wall 8-wave
H-Wall 10-trapeze
Load capacity Type Grab range Opening width in Weight Item no.
in kg in mm mm in kg
250 CGSM0,25V 30 - 120 160 11 7188.20.02
250 CGSM0,25V-Set 30 - 120 160 17 7188.2S.ET
7188.
Safety lifting clamp
type CGSMT
Safety lifting clamp for gentle and safe lifting
and turning of sign boards. The boards can
be picked up from the horizontal position. A
locking device prevents unintentional loose-
ning. The coated grab jaws protect the load
surface from damage.
Load capacity Type Grab range Opening width Weight Item no.
in kg in mm in mm in kg
164 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
CGH1.
Lifting clamps for horizontal sheet metal transport
These clamps are designed to be used in pairs. They are particularly suitable
for transporting rigid sheet metal, stacks of sheets and steel plates. The not-
ched grab ensures a secure grip on the sheet metal, even if suspended diago-
nally. More information on the-
For longer pieces of sheet metal we recommend using 2 pairs of lifting se lifting clamps can be
clamps together with a spreader beam. found in the operating
Reduced load capacity for spread angles exceeding 60°. instructions.
Caution! With horizontal lifting clamps the load capacity is Angle Capacity
reduced according to the load angle. This applies to all types!
30° - 60° 100%
60° - 90° 70%
CGH2. 90° - 120° 50%
Clamps for horizontal sheet metal transport
These clamps are designed to be used in pairs. They have a wide grab range
and thus are particularly suitable for transporting thin and thick metal plates.
CGHV.
Clamps for sheet metal stacks
Lifting clamp for horizontal transport of sheet metal stacks. The grab range
can be quickly adjusted from 0-420 mm with a socket pin. The respective
clamp area is 60 mm. These clamps are designed to be used in pairs. Maxi-
mum permissible diagonal pull is 10°. The load capacity must be reduced
according to the load angle. (See table above)
www.carlstahl.com 165
Load Suspension Equipment: Lifting Clamps
7121.
Lifting clamp type SVC-HE
For transport of sheet metal and
profiles. Low self weight at high load
capacity, simple handling, snap bolt
locking. Two-piece forged body
made of high-grade special steel,
best safety by use of premium mate-
rials and continuous quality controls,
corrosion resistant due to special
phosphate coating of all functional
parts, all parts are replaceable. Sur-
face coating, clearly legible indicati-
on of load capacity and grab range
forged into the body.
166 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
se!
7122. ith remote relea
W
Lifting clamp type SVC-LE
Low self weight at high load capa-
city, simple handling, with safety
lever for remote release by rope
provided. Two-piece forged body
made of high-grade special steel,
greatest possible safety by use of
premium materials and continuous
quality controls, corrosion resistant
due to special phosphate coating
of all functional parts, all parts are
replaceable. Surface coating, clear-
ly legible indication of load capaci-
ty and grab range forged into the
body.
T2
D
Ø
H2
L2
L1
L T
www.carlstahl.com 167
Load Suspension Equipment: Lifting Clamps
D
45∞ 45∞
Caution!
Load capacity will be
reduced by 50% if
diagonal pull is over 45°
L
168 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
7145.
Vertical lifting clamp
Suitable for the lifting, turning
(180°) and vertical transfer of steel
plates and constructions. This lif-
ting clamp is fitted with a locking
device for both open and closed
positions, which ensures complete
safety. Higher load capacities
available on request.
7146.
Universal
vertical lifting clamp
Suitable for the lifting, turning
(180°) and vertical transfer of steel
plates and constructions.
This lifting clamp is fitted with a
locking device for both open and
closed positions, which ensures
complete safety. Fitted with a hin-
ged hoisting eye moving in all
directions to enable the user to
place and lift the load from any
direction.
Other options Depending on your individual application you have the choice between several special versions of the basic
available types IP10 and IPU10. The most common ones are pictured below:
www.carlstahl.com 169
Load Suspension Equipment: Lifting Clamps
d
7NM. Vertical lifting clamp type IPNM / IPNM/P rning an
Lifting, tu g without
rtin
transpo d
g the loa
This lifting clamp can be used in almost all sectors of industry where
during lifting or transfer no damage to the material is permitted. The jaws damagin
of the lifting clamp are made of a synthetic material with a very high coeffi-
cient of friction so that sensitive plates can be held firmly and transferred
in either a vertical or horizontal position. This also applies for materials
with a very smooth surface, composites and coated plates or plates with a
very hard (impenetrable) surface.
These new lifting clamps are very user-friendly (light, compact and easy to
handle) and have a 10 year guarantee.
The model IPNM/P is equipped with a protection cap to avoid dama-
ge to the load.
Protection
cap
170 www.carlstahl.com
Load Suspension Equipment: Lifting Clamps
Max. admissible diagonal pull is 15° from the centre line of the clamp. The
IPTK clamp is fitted with a spindle screw for attachment to the beam.
Optional feature: special offshore version, model IPTKO (including 3.1 B
certificate).
Also available: multipurpose beam clamp model IPTKW without lifting eye.
Also suitable for sagging plates. Fitted with a pretension on the material,
causing the clamp to remain on the plate after it is placed, even in unloa-
ded position.
The IPBC lifting clamps may only be used up to a top angle of maximum
60°. The clamps may be used both individually or in pairs.
www.carlstahl.com 171
Load Suspension Equipment: Lifting magnets
172 www.carlstahl.com
Load Suspension Equipment: Lifting magnets
7630.
Permanent lifting magnets
model CSN
CSN magnets are extremely powerful
especially in case of air gaps or magneti-
cally hard materials. The two-pole design
with wide prism offers a high capacity for
round material and also for thin flat mate-
rial. The robust lever can be easily relea-
sed and smoothly moved.
*The tested break-away force is determined on a steel plate (St37) with machined surface and a thickness of 50 mm.
ily
ads eas
Move lo into
7670. rizontal
from ho sition
po
Lifting arm for permanent lifting magnet model CSN vertical
Extends the possible applications of your magnet!
Fixture for lifting magnets model CSN with stopper for lifting and turning of
workpieces from the horizontal into the vertical position and back. Ideal for
loading and unloading of machining centres and lathes or for load hand-
ling.
Easy fastening and dismounting of magnet within a few minutes. Adjusta-
ble to suit size and diameter of the workpiece.
Pivoting shackle suspension for vertical position.
The lifting arm can be retrofitted to existing magnets without any problems.
Works test certificate included.
www.carlstahl.com 173
Load Suspension Equipment: Lifting magnets
*The tested break-away force is determined on a steel plate (St37) with machined surface and a thickness of 50 mm.
3000 3000 2500 25 700 2000 150 25 690 328 490 660 30 160 7680.00.30
174 www.carlstahl.com
Load Suspension Equipment: Lifting magnets
www.carlstahl.com 175
Load Suspension Equipment: Lifting magnets
Type Flat material Round material Max.length Dimensions in mm Weight/p Item no.
WLL Min. material WLL Max. in mm A B C D E F G H ce
in kg thickness in kg material Ø in kg
in mm in mm
MaxX TG 150 150 8 60 240 1500 142 130 31 79 189 170 43 35 6 76TG.00.01
MaxX TG 300 300 10 120 290 2000 190 165 39 106 250 230 60 52 16 76TG.00.03
MFB-500 MFB-2000
MFB 500
Configuration Flat material Round material Weight /pce Item no.
WLL in kg Max.length Max.width WLL in kg Max.length in kg
in mm in mm in mm
2 MaxX 250 400 3000 1500 200 3000 37 7643.MT.05
2 MaxX 200 E 500 3000 1500 200 3000 37 7643.MT.05
2 MaxX TG 150 200 3000 1500 100 3000 37 7643.MT.05
2 MaxX TG 300 500 3000 1500 250 3000 37 7643.MT.05
MFB 2000
Configuration Flat material Round material Weight /pce Item no.
WLL in kg Max.length Max.width WLL in kg Max.length in kg
in mm in mm in mm
2 MaxX 500 800 3000 1500 400 3000 75 7643.MT.20
2 MaxX 1000 1500 3000 1500 750 3000 75 7643.MT.20
2 MaxX 1500 2000 3000 1500 1000 3000 75 7643.MT.20
2 MaxX 2000 3000 3000 1500 1000 3000 75 7643.MT.20
2 MaxX 600 E 900 3000 1500 500 3000 75 7643.MT.20
176 www.carlstahl.com
Load Suspension Equipment: Lifting magnets
Optional accessory:
Cable drum ACV/1
ØC
5000 1000-5000 1000-2500 8 1070 760 620 180 100 500 7643.SM.L50
10000 1000-5000 1000-2500 8 1140 950 830 266 133 700 7643.SM.L100
15000 1000-5000 1000-2500 8 1140 1350 1200 266 133 1000 7643.SM.L150
3700 3200-6000 500-3500 5 500 1246 230 2900 3130 1100 7643.BF.3700
6000 3200-6000 500-3500 5 500 1246 230 2900 3130 1100 7643.BF.6000
9000 3200-6000 500-3500 8 500 1246 230 2900 3130 1350 7643.BF.9000
Load capacity Length of load Width of load Min. load Dimensions in mm Weight/ Item no.
in kg in mm in mm thickness in A B C D E F H I L pce in kg
mm
7500 3000-12000 500-3500 5 2450 500 1246 230 2800 1500 5800 1500 8800 2800 7643.TM.0750
10000 3000-12000 500-3500 5 2450 500 1246 230 2800 1500 5800 1500 8800 2800 7643.TM.1000
12000 3000-12000 500-3500 5 2450 500 1246 230 2800 1500 5800 1500 8800 2800 7643.TM.1200
14000 3000-12000 500-3500 8 2450 500 1246 230 2800 1500 5800 1500 8800 2800 7643.TM.1400
18000 3000-12000 500-3500 8 2450 500 1246 230 2800 1500 5800 1500 8800 2800 7643.TM.1800
Also available: Type TM6 for plates up to 16 m length, with 6 crossbeams
www.carlstahl.com 177
Load Suspension Equipment: Lifting magnets
Remote control
Item no. 7633.FE.B1 7633.FE.B1 7633.FE.B1 7633.FE.B1
178 www.carlstahl.com
Load Suspension Equipment: Lifting magnets
MK500 KS
MK500 KS im Einsatz
Item no. 7650.01.20 7650.01.70 7650.03.00 7650.02.50 7650.05.00
Type MK 120 MK 170 MK 300 MK 250 KS MK 500 KS
Operation Hand Hand Hand Crane Crane
Load capacity in kg 120 170 300 250 300
Drag capacity in kg 70 100 180 100 125
Max.sheet thickness in mm 1-2 1-4 ab 2 ab 4 ab 4
Contact surface in mm 140 x 84 140 x 116 160 x 180 290 x 125 290 x 180
Weight in kg 1,4 1,8 3,5 7,2 10,5
Magnet Testing
and Repair
We test permanent magnets, battery magnets
and electric magnets according to the current
rules and regulations.
www.carlstahl.com 179
Load Suspension Equipment
Vacuum Technology
Suction Lifters
Self-suction Vacuum Lifting Devices
Vacuum Tube Lifters
Vacuum Lifting Devices for
horizontal or vertical Lifting and Turning
Accessories for Vacuum Lifting Devices
180 www.carlstahl.com
le
Load Suspension Equipment: Suction Lifters major ro
...play a to
comes
when it r
, transfe
handling bly
em
and ass
8950. Plate carrying device made of light alloy
For gentle and safe transport of metal, wooden, light alloy, glass and
plastic plates. The load is held firmly between 2 anti-slip rubber-lined
pads. The heavier the load, the tighter the grip.
Load capacity Type Surface of load Suction pad ø Weight Item no.
in kg in mm in kg
80 601.2 rough + textured 220 1,710 8950.601.2
120 601 smooth 210 1,630 8950.06.00
Load capacity Type Surface of load Suction pad ø Weight Item no.
in kg in mm in kg
120 601.1BL smooth 210 1,970 8950.601.1BL
Load capacity Type Surface of load Suction pad ø Weight Item no.
in kg in mm in kg
120 601BL smooth 210 1,400 8950.60.13
www.carlstahl.com 181
Load Suspension Equipment: Suction Lifters
Load capacity Type Surface Suction pad ø Dimensions ø x h Weight Item no.
in kg of load in mm in mm in kg
70 602.0BL smooth 120 320 x 120 x 90 1,080 (1 pce) 8950.602.0BL
70 S2.0BL smooth 120 320 x 120 x 90 2,670 (2 pcs + case*) 8950.S2.0BL
50 602.02BL slightly curved + textured 120 320 x 120 x 90 1,080 (1 pce) 8950.602.02BL
182 www.carlstahl.com
Load Suspension Equipment: Vacuum Lifting Devices
y
German
8911. Self-suction vacuum lifting device Made in
for smooth and non porous loads
Capacities up to 4000 kg
• Independent from electric power supply
• Automatic switching mechanism
• Plug and play –immediately ready for use
• Standard and individual solutions for different surfaces
Other advantages:
• Largely maintenance-free even under hard conditions.
• Gentle transport of loads with sensitive surfaces.
• Enhanced safety by additional optical and acoustic warning device
(according to DIN EN 13155)
• Easy operation by the crane control: When the device is set down
(suspension chain slackens) it switches automatically from vacuum
to no suction and vice-versa.
• Suitable for in- and outdoor use
• Fully developed due to 40 years of experience
All versions of a specific type use the same basic unit. Different beam
types, suction pad arrangements and high quality sealing rings are availa-
ble. If required the devices can be fitted with oil- or heat-resistant sealing
rings.
Type Load capacity Number of suction Suction pad ø D Pad Beam length Overall Self weight Item no.
in kg pads in mm arrangement in mm height H in kg
in mm
www.carlstahl.com 183
Load Suspension Equipment: Vacuum Lifting Devices
Vacuum tube lifter Jumbo • Load capacities from 20-300 kg • Rapid movement of heavy loads, • Systems are adaptable to indivi-
are available efficient and ergonomic at lifting dual requirements
Easy, fast and efficient handling • Ergonomic handling/picking of speeds up to 70 m/min • Reliable and flexible operation
different loads: cardboard boxes, • Highly versatile lifting systems
buckets, jerry cans, barrels etc. due to modular concept
8918. NEW!
JumboFlex
– the innovative solution!
• Load capacity 20/35 kg
• Single-hand control for right-
and left-handers
• Fast and sensitive
• High energy efficiency Integrated Flexible load pick-up
• Many integrated functions quick change adapter • The suction pad swivels by 90°
included • Tube lifter with quick and allows lateral load pick-up
change adapter • After being picked up the load
• Suction pads can be automatically moves into a hori-
changed within a second zontal position
without any tools
Tube lifter JumboFlex – basic unit
Type Load Lifting Lifting Power Weight Item no.
capacity height speed output in kg
in kg in mm in m/min in kW
JumboFlex 20 20 1500 0-60 0,8 3,6 8918.00.01
JumboFlex 20 20 1800 0-60 0,8 3,9 8918.00.02
JumboFlex 35 35 1500 0-50 1,25 4,2 8918.00.03
JumboFlex 35 35 1800 0-50 1,25 4,5 8918.00.04
Unlimited rotation Filter and setting the
“All inclusive”: Vacuum pump 400V/50Hz (sound pressure level approx.
• The JumboFlex tube lifter floating state
67 dB (A)), lifting tube with control unit, rotating insert for free rotation of
rotates by 360° • Filter is easy to remove for clea-
the lifting tube and the control unit, protective tube, quick change adapter,
• The load can also can also be ning or replacement without any
rotating unit, slewing unit
rotated below the control unit tools
and can be locked in 90° steps • Easy setting of the floating height
without load
Necessary components
Description Item no.
Air hose with inner ø of 25 mm for connection 8918.00.09
between tube lifter and vacuum pump
184 www.carlstahl.com
Load Suspension Equipment: Vacuum Lifting Devices
3.550 mm
Lifting unit
• Sprint control unit for sack
handling
• Durable and smooth running Control unit
vacuum pump
1.700 mm
Suction pad
Scope of delivery:
Vacuum pump 230/400 V, 50 Hz (sound pressure level approx.72 dB (A)), lifting unit (lifting height approx.1700
mm) with control unit, rotation insert for rotating the lifting hose and the handle bar, painted RAL 7035 light grey.
Necessary components
Description Item no.
Double pad DG with beam and
Air hose with inner ø of 60 mm for connection between tube lifter 8917.00.01 control unit Ergo (e.g. for open or
and vacuum pump
closed cartons)
Dust filter to protect the pump from damage 8917.00.04
Motor protection switch for vacuum pump 8917.00.02
Double pads: Jumbo 35-85 has a beam length of 400 mm, Jumbo 110 and 140 have a beam length of 800 mm.
On request:
• Quick-change adapter for fast and easy changing of different suction pads or mechanical grabs.
• Swivelling units (also pneumatic) for vertical turning of 2-dimensional loads
• Noise insulation hood to reduce sound level of pump to approx. 65 dB(A) Round pad RG with control unit
• Adapter kit for attachment of vacuum pump to pillar jib crane Sprint (for barrel and parts hand-
• Other lifting heights (2100 mm) ling)
• Compressed air drive
• Country-specific electric versions
• Stainless steel versions
• Explosion-proof version according to ATEX
www.carlstahl.com 185
Load Suspension Equipment: Vacuum Lifting Devices
Accessories:
Spiral cable for power supply Item no.
Lifting device Spiral cable
horizontal 4 core cable (4x1 mm², length 3000 mm) 8946.10.04
Cranes:
Jib cranes or single girder cranes with all necessary accessories to
connect the vacuum lifting device are available in many different versions.
Please contact us!
VacuMaster Comfort, capacity 250 kg, horizontal
VacuMaster Basic – the extensive standard equipment VacuMaster Comfort – the “high end” equipment
Basic configuration same as VacuMaster basic, plus these additional
• Highly versatile vacuum lifting device features:
• Pump size, handle bar length, main and cross beam can be adapted to
your individual application • Ergonomically integrated push-button control: hoist “up/down”,
• Main beam with integrated vacuum reservoir and distributor vacuum “on/off”, for swivelling devices: “vertical/horizontal”.
• Ergonomic handle bar • Solenoid valve with two-hand operation for "vacuum off"
• Electronic warning device, non-return valve • Regulated vacuum pump with automatic energy-saving function
• 90° swivelling or 180° turning on request • Complete with chain hoist
• Optional frequency control for infinitely variable operation
186 www.carlstahl.com
Load Suspension Equipment: Vacuum Lifting Devices
KF= small size: 1000 x 2000 mm, MF= medium size: 1250 x 2500 mm, GF =large size: 1500 x 3000 mm
Handy –
–
Flexible
8947. VacuMaster Light for ergonomic handling Safe!
of loads up to 100 kg
Are you still lifting and moving work pieces by hand?
The vacuum lifting device VacuMaster Light from Carl Stahl with easily
adjustable suction pads will do this job for you – it’s safe and convenient!
Your benefits:
• Quick and flexible suction pad adjustment for easy handling of different
work pieces.
• Easy installation: Attach to the crane hook, connect the air hose – ready
to use!
• No obstructive air hoses due to integrated vacuum duct.
• Due to its compact size even small work pieces can be stacked without
any problems.
• Maximum possible safety during handling thanks to intelligent warning
device.
VacuMaster Light, capacity 100 kg, lifting a steel body
• Low self weight for easy and ergonomic handling.
• Short payback period due to low investment costs
Possible applications:
• Different airtight materials like barrels, furniture parts, profiles etc. Accessories:
• For loads up to 100 kg Description Item no.
• Feeding of machines, assembly work stations, packaging etc.
Spiral air hose (connection to VM Light), with quick-coupler, 8946.14.00
extended length 2,5 m
Air supply hose (air source to lifting device) with quick-coupler, 8946.13.00
length 12 m
Type Load Handle bar length Suction pads Air consumption Surface of load Item no.
capacity in kg in mm Number * Ø in mm in Nl/min
VM L1 100-1 100 280 1 250 105 Smooth, tight/slightly porous 8947.10.01
VM L1 100-4 100 280 4* 120 105 Smooth, tight/slightly porous 8947.10.04
www.carlstahl.com 187
Load Suspension Equipment: Load Measuring Devices
Scope of delivery: Plastic case, 100 t and over: wooden box, batteries
Scope of delivery: Plastic case, 100 t and over: wooden box, batteries
188 www.carlstahl.com
Load Suspension Equipment: Load Measuring Devices
7910./7911./7913./7914.
Digital Dynamometers LLX2 NEW! Your advantages:
• High accuracy: 0,1% of result
• Improved attachment heads allow connection with shackles and stan-
The new generation of digital Carl Stahl dynamometers with dard chain accessories
detachable display unit and USB port. • Shock and weather-proof: protected IP66 / NEMA 4
• Display units are compatible with all LLX2 dynamometers
• Many interlinking possibilities for measuring and display units
• Range of radio control up to 80 m
• Easy operation due to clear menu navigation
• Low energy consumption (300-1000 hrs depending on application)
• PC connection by integrated USB port
www.carlstahl.com 189
Load Suspension Equipment: Load Measuring Devices
NEW!
7925./7920./7921.
Digital crane scale,
C
lightweight version
The new generation of digital
Carl Stahl crane scales with a
measuring range up to 12,5 ton
can be connected with any attach-
ment point. In production, inco-
ming goods inspection, materials
testing and stock-taking, shipping
departments or on construction
sites.
Your advantages:
• Operation temperature -10°C B A
(+14°F) to +40°C (+104 °F)
• Accuracy 0,1% of result
• Tare suppression over the whole
measuring range
• Standard peak value display
• Automatic zero when switched on D
• Automatic shutdown to save
batteries
• Low energy consumption
• Weather-proof weighing unit
(protected IP65) made of special
aluminium with eye and hook
• Operated by weather-proof plastic
foil keypad located on the front
side below the display
190 www.carlstahl.com
Load Suspension Equipment: Load Measuring Devices
7908. Digital crane scale Measuring principle: DMS-load cell in stainless steel version
Standard and calibratable version Accuracy: ±0,03 % v.E.
Digital display: LED 7-Segment/ 1 Anzeige pro Sekunde
• 3 years guarantee on accuracy and function Digit height: 50 mm, red
of load cell Power supply: 12 V maintenance-free rechargeable
• German TÜV approved battery
• Instant display of results Temperature range: -20 to +90°C
• Automatic shutdown
• Protective cage included
• Calibratable version LKe: commercial scale,
accuracy class III, EEC OIML R 76 approved
to 2500 divisions.
• Own calibration facility
• Options: Weighing data link to peripheral devices
by radio transmission
LK 1-5 LK 10
Standard Calibratable
version version
Type Measuring Increment Weight Item no. Type Item no.
range in t in kg in kg
www.carlstahl.com 191
Load Suspension Equipment: Load Measuring Devices
Measuring Max. Min.increment Proof Max. Digit height Weight Dimensions in mm Item no. Item no.
range in t deviation in kg load display in mm in kg
A B D
in kg in t value in kg Suitable shackle
0,25 2 0,5 0,5 250 18 1,1 220 90 14 7912.00.02 5650.00.15
0,5 4 1,0 1,0 500 18 1,1 220 90 14 7912.00.05 5650.00.15
1 8 2,0 2,0 1000 18 1,1 220 90 14 7912.00.10 5650.00.15
2 15 5,0 4,0 2000 18 1,3 233 90 22 7912.00.20 5650.00.32
3,2 25 5,0 6,4 3200 18 1,5 243 97 22 7912.00.32 5650.00.32
6,4 50 10,0 12,8 6400 18 2,3 275 115 28 7912.00.64 5650.00.65
10 80 20,0 20,0 10000 18 4,0 325 110 42 7912.01.00 5650.01.20
20 150 50,0 40,0 20000 18 7,0 371 134 54 7912.02.00 5650.02.50
7971. Digital hanging scale type HCB 7970. Digital hanging scale type CH
• With stainless steel snap hook, opening 15 mm Small and handy.
• Data-hold function (weight display can be frozen Ideal for shipping and receiving.
for 5 seconds by pressing the Hold-key)
• Ready for use: 2 batteries size AA 1,5 V included • Data-hold function (weight display can be
• Battery life approx. 300 hrs frozen for 5 seconds by pressing the Hold-key)
• Auto-off function after 3 minutes without a chan- • LCD digit height 11 mm
ge of load to preserve batteries • Extractable tape measure (Length 100 cm)
• With stainless steel S-hook, opening approx.25 • Stainless steel hook
mm • Ready for use: 9 V block battery included
• Total height including snap and S-hook 290 mm • Auto-off function after 3 minutes without a
• LCD digit height 12 mm change of load to preserve batteries
• DKD calibration certificate on request
Optional accessories:
• Storage bracket
• Belt: length 375 mm, width 35 mm
• Scale pan holder, approx. 400 g
• Tare scale pan, approx. 300 g
Measuring Type Min. Housing size Weight Item no. Measuring Type Min. Housing size Weight Item no.
range value in mm in kg range value in mm in kg
in kg in g (W x H x L) in kg in g (W x H x L)*
192 www.carlstahl.com
Load Suspension Equipment: Load Measuring Devices
Measuring Scale Total length A Weight Item no. 7931. Crane scale type 30 H
range in kg division in mm in kg Robust, mechanical industrial spring
in kg scale with large dial protected by
0 - 500 kg 5 550 6 7930.20.05 shockproof Plexiglas.
0 - 1000 kg 10 550 6 7930.20.10
Standard features:
0 - 2000 kg 20 580 6 7930.20.20 • Zero correction ± 5%
0 - 3000 kg 25 640 13 7930.20.30 • Red maximum indicator
0 - 5000 kg 50 680 14 7930.20.50 • Water-protected dial housing
• Durable two-component finish
0 - 6000 kg 50 680 15 7930.20.60
• Mechanical protection for 25% over-
Version with 2 shackle connections also available load
• Safety factor 4 against breaking
• Movable suspension eye (shackle)
on top of scale
• Movable load hook (DIN) with safety
catch on bottom of scale
• Dial diameter approx. 160 mm
Accuracy:1%
Measuring Scale Total length A Weight Item no. 7932. Hydraulic crane
range in kg division in mm in kg scale type WS-ZK
in kg
Your advantages:
0 - 1250 5 230 5 7932.00.05 • Long service life due to sturdy
0 - 2000 10 230 5 7932.00.10 construction
0 - 5000 20 300 6,5 7932.00.20 • Dial and housing protected by
Plexiglas and shock-absorbing
Other versions and measuring ranges available
edges
• Dustproof construction
• Accuracy 1% of result
• Low self weight
• With spring loaded safety device
www.carlstahl.com 193
Slings: Wire Rope Slings
194 www.carlstahl.com
Slings: Wire Rope Slings
Accessories for
Wire Rope Slings
Edge Protectors
Tested Lifting Points
Protective Tubings for Wire Rope Slings
Load charts
Hooks, Shackles, Turnbuckles etc.
Service-Hotline:
Tel.: (0180) 5 60 00 44*
Fax: (0180) 5 60 00 45* *0,14 €/Min.
Internet: www.carlstahl.com
Belastungstabelle
Anschlagseile DIN EN 13414-1 Textile Anschlagmittel Hochfeste Anschlagketten Anschlagpunkte
Litzenseil aus Polyester nach DIN EN 818 , Güteklasse 8 Lastbock-Gewinde VLBG
Einsatztemperaturen:
einfach einfach einfach einfach umgelegt bei Kettentemperaturen von
Farbcode Ringschrauben DIN 580
direkt geschnürt umgelegt 0°- 45° 45°- 60° reduzierte Tragfähigkeit in % -40 bis +200 °C +200 bis +300 °C +300 bis +400 °C
Seilart K einfach einfach einfach einfach einfach einfach Seilart G 100 90 75 Werkstoff C 15 E
Kabel- direkt geschnürt umgelegt umgelegt umgelegt umgelegt Grummets Tragfähigkeit in kg
schlagseil 0° 0 - 45° 45 - 60° ungleiche einfach Ge- Typ Zugrichtung / zul. Höchstbelastung in t
500 400 1000 700 500
Seil-Ø mm
24 4000 3200
Tragfähigkeit in kg
8000 5600 4000
NW
4000
direkt
9800
1000
2000
800
1600
2000
4000
1400
2800
1000
2000
Kranzkette winde-
größe
für eine Schraube für zwei Schrauben insgesamt
27 5000 4000 10000 7000 5000 5000 12500 3000 2400 6000 4200 3000 nach DIN EN 818 , Güteklasse 8 0-45°
30 6100 4800 12200 8500 6100 6100 15400 4000 3200 8000 5600 4000 <
M6 RS-M 6 0,14 0,100
33 7400 5900 14800 10300 7400 7400 18600 5000 4000 10000 7000 5000 M8 RS-M 8 0,14 0,100
36 8900 7100 17800 12400 8900 8900 22100 6000 4800 12000 8400 6000 M10 RS-M10 0,23 0,170
39 10400 8300 20800 14500 10400 10400 26000 8000 6400 16000 11200 8000 M12 RS-M12 0,36 0,240
42 12000 9600 24000 16800 12000 12000 30100 10000 8000 20000 14000 10000 M16 RS-M16 0,70 0,500
48 15700 12500 31400 21900 15700 15700 39300 15000 12000 30000 21000 15000 M20 RS-M20 1,20 0,860
54 19900 15900 39800 27800 19900 19900 49800 20000 16000 40000 28000 20000 M24 RS-M24 1,80 1,290
60 24600 19600 49200 34400 24600 24600 61500 M30 RS-M30 3,20 2,300
66 30500 24400 61000 42700 30500 30500 76000 M36 RS-M36 4,60 3,300
72 37000 29600 74000 51800 37000 37000 93000 M42 RS-M42 6,30 4,500
78 45000 36000 90000 63000 45000 45000 112000 M48 RS-M48 8,60 6,100
Ketten- Kranzkette einfach
84 54000 43200 108000 75600 54000 54000 134000 Seilschlingen Polystar nach BGR 500 Nenndicke
Kranzkette
90 64000 51200 128000 89600 64000 64000 159000 im Schnürgang 0 - 45° 45 - 60°
mm
96 75000 60000 150000 105000 75000 75000 187000 Tragfähigkeit in t
102 87000 69600 174000 121800 87000 87000 217000 6 1,8 1,3 0,9
8 3,2 2,2 1,6
Wünschen Sie Bei Unsymmetrie dürfen Mehrstrangseile nur mit der 10 5,0 3,4 2,5
besonders weiche und Tragfähigkeit eines Einzelstranges belastet werden. Seil-Ø einfach einfach einfach einfach umgelegt 13 8,5 5,6 4,3
Betriebsanleitung
geschmeidige Draht- in mm direkt geschnürt umgelegt 0°- 45° 45°- 60° Schraubbare Anschlagpunkte
16 12,8 9,0 6,4
seile, wählen Sie bitte Alle Anschlagmittel regelmäßig kontrollieren.
Kabelschlagausführung. Unfallverhütungs-Vorschriften beachten! Tragfähigkeit in kg 18 16,0 11,2 8,0
20 20,0 14,0 10,0 Symmetrie der Belastung
Bei gleichem Seil- Die Ablegereife ist erreicht bei 16 500 400 1000 700 500 22 24,0 17,0 12,0 Die erforderliche Tragfähigkeit des einzelnen Anschlagpunktes ist für symme-
Durchmesser jedoch beschädigten Seilen und Seil-Endverbindungen 20 800 640 1600 1120 800 26 34,0 22,0 16,0 trische bzw. unsymmetrische Belastung entsprechend folgenden physikali-
geringere Tragfähigkeit beschädigten Seil-Endbeschlägen. 24 1200 960 2400 1680 1200 schen formelmäßigem Zusammenhang zu ermitteln:
28 40,0 27,5 20,0
als beim Litzenseil. 28 1500 1200 3000 2100 1500 32 50,4 35,0 25,6
Bei scharfen Kanten unbedingt Kantenschoner verwenden! WLL = erf. Tragfähigkeit des
32 2000 1600 4000 2800 2000 36 64,0 44,0 32,0 G Anschlagpunktes/Einzelstranges (kg)
36 2400 1920 4800 3360 2400 WLL =
n x cos β G = Lastgewicht (kg)
40 3000 2400 6000 4200 3000 n = Anzahl der tragenden Stränge
Bitte beachten: Güteklasse 10
48 4000 3200 8000 5600 4000 β = Neigungswinkel des Einzelstranges
4 1,0 0,69 0,5
Verdoppelung
6 2,4 1,65 1,2 Der Anbringungsort ist konstruktiv so festzulegen, dass die
der Tragfähigkeit
8 4,0 2,75 2,0 eingeleiteten Kräfte vom Grundwerkstoff ohne Verformung aufgenommen
bei Anschlagseilen
10 6,4 4,4 3,2 werden. Die Berufsgenossenschaft empfiehlt als Mindesteinschraublänge:
und -ketten
• Einsatztemperaturen: 13 10,6 7,5 5,3
d = Nenndicke / Ø ohne Beschlagteile -40 bis + 100°C 16 16,0 11,0 8,0 Bitte beachten:
mit Beschlagteilen -20 bis + 100°C 20 25,6 17,6 12,8 In Kraftrichtung einstellbar. Auf plane mit unverlierbarer Schraube, patentiert,
22 32,0 22,0 16,0 Anschraubfläche achten. Der Gewindean- 100 % rißgeprüft!
• Nicht über scharfe Kanten und rauhe Oberflächen ziehen schluß am Transportgut muß für die Kraftein- Die BG schreibt vor:
(Kantenschoner oder Schutzschläuche verwenden). • Vor Verwendung der Anschlagketten ist stets auf den Prüfstempel leitung geeignet sein. Die Berufsgenossen- Bei häufigen Drehbewegungen unbedingt
Nicht knoten.• Nur mit lesbarem Etikett einsetzbar. nach DIN 685 zu achten, um Verwechslungen mit Anschlagketten anderer schaft schreibt folgende Mindest-Ein- kugelgelagerte Typen WBG, WBGV oder PP
schraublängen vor: verwenden.
• Öffnungswinkel der Endschlaufen max. 20° Güteklasse und ungeprüften Ketten zu vermeiden. 1 x M in Stahl; Nur vom Hersteller mitgelieferte Schrauben
(Kranhakengröße beachten). • Alle Anschlagmittel regelmäßig kontrollieren. 2 x M in Aluminium; verwenden!
• Alle Anschlagmittel regelmäßig kontrollieren. • Berufsgenossenschaftliche Hinweise beachten! 1,25 x M in Guß
• Bei scharfen Kanten unbedingt Kantenschoner verwenden! 2,5 x M in Aluminium-Magnesiumlegierungen.
• Vor Einsatz in Säuren und Laugen den Hersteller fragen.
Bestell-Nr.: 5100.10.20
www.carlstahl.com 195
Slings: Wire Rope Slings
15 x
rope Ø
Rope ø WLL single Item no. Item no. Item no. Item no.
in mm direct in kg
196 www.carlstahl.com
Slings: Wire Rope Slings
15 x
rope Ø
Rope ø WLL single Item no. Item no. Item no. Item no.
in mm direct in kg
Higher load capacities available on request. Please contact us. *Only available with BK-hook
www.carlstahl.com 197
Slings: Wire Rope Slings
For technical data of For technical data of For technical data of For technical data of
the foundry hook see the foundry hook see the safety hook see the safety hook see
page 342 page 342 page 343 page 343
Rope ø WLL single Item no. Item no. Item no. Item no.
in mm direct in kg
198 www.carlstahl.com
Slings: Wire Rope Slings
Rope ø WLL single Item no. Item no. Item no. Item no.
in mm direct in kg
www.carlstahl.com 199
Slings: Wire Rope Slings
For technical data of For technical data of For technical data of For technical data of
the safety hook see the swivel eye hook the choker hook see the shackle DIN
page 344 see page 343. page 344. 82101 see page 351
Rope ø WLL single Item no. Item no. Item no. Item no.
in mm direct in kg
200 www.carlstahl.com
Slings: Wire Rope Slings
www.carlstahl.com 201
Slings: Wire Rope Slings
Rope ø Chain size Load capacity in basket hitch Item no. Item no.
in mm in mm at inclination angle of
0-45° 45-60° with loops with master links
10 6 1400 1000 1128.01.10 1129.01.10
14 8 2800 2000 1128.01.14 1129.01.14
18 10 4410 3150 1128.01.18 1129.01.18
22 13 7000 5000 1128.01.22 1129.01.22
Safe, fast and economic handling
of steel beams
202 www.carlstahl.com
Slings: Wire Rope Slings
www.carlstahl.com 203
Slings: Safety Wire Rope Loops
These loops are used if the crane hook is too big for eye 1119.
bolts, suspension eyes or shackles. In this case there is Safety wire rope loop with safety eye hook
no better connection! Loop length approx. 15 x rope ø
Rope ø Load capacity Length Suitable for eye bolt/-nut Item no.
1120.
Safety wire rope loop with self-locking hook OBK
Loop length approx. 15 x rope ø.
1126.
Safety wire rope loop with safety eye hook with swivel
Loop length approx. 15 x rope ø
1127.
1127. Safety wire rope loop with BKL swivel hook
Loop length approx. 15 x rope ø
204 www.carlstahl.com
Anschlagmittel: Anschlagseile
city
ad capa
1193. Wire rope sling with Higher lo ard slings!
nd
Flemish eye according to DIN than sta
EN 13414-1
• The loops are a nice combination of
splice and pressed steel sleeve
• High safety
• Longer service life and enhanced effi-
ciency due to conical sleeve
• Little wear compared with aluminium
sleeves
• Suitable for temperatures up to 400°C
(752° F). Caution: Load capacity will
be reduced by 25%!
F DIN CS
5000 kg
Rope ø Load capacity single direct in kg Load capacity in Minimum length Item no.
in mm choker hitch in kg in m
8 750 600 0,56 1193.01.08
10 1150 900 0,70 1193.01.10
12 1700 1300 0,84 1193.01.12
14 2250 1800 0,98 1193.01.14
16 3000 2400 1,12 1193.01.16
18 3700 2900 1,26 1193.01.18
20 4600 3600 1,40 1193.01.20
24 6700 5300 1,68 1193.01.24
26 7800 6200 1,82 1193.01.26
28 9000 7200 1,96 1193.01.28
32 11800 9400 2,24 1193.01.32
36 15000 12000 2,52 1193.01.36
Max. rope ø Type Dimensions Weight Item no. 4SDC. Wire rope clip-on
in mm in mm in kg/m protective tubing SDC
H B
with fabric reinforcement
8 SDC 10 23 36 0,60 4SDC.00.10 • Protects the load
10 SDC 12 23 36 0,60 4SDC.00.12 • Protects the rope
12 SDC 14 29 44 0,85 4SDC.00.14 • Protects the operator
14 SDC 16 29 44 0,85 4SDC.00.16 • Very flexible, wear-resistant, easy
to mount, easily movable
16 SDC 18 35 52 0,85 4SDC.00.18
18 SDC 20 35 52 1,20 4SDC.00.20 Max. length 3 m
20 SDC 22 39 59 1,45 4SDC.00.22
22 SDC 24 39 59 1,45 4SDC.00.24
Also available for bigger rope ø
www.carlstahl.com 205
Slings: Wire Rope Slings
Seil-Ø in Load capacity single Minimum Weight in kg for min. Weight in kg Item no. Item no.
mm direct length length per additional
in kg in m m
206 www.carlstahl.com
Slings: Wire Rope Slings
Cable laid sling with spliced loops in use. Photo: Voith Hydro, 89522 Heidenheim
www.carlstahl.com 207
Slings: Wire Rope Slings
1197.
Highly flexible cable laid wire rope sling as endless grommet,
according to DIN EN 13414-3
Wire rope construction with steel core, tensile strength 1960 N/mm², minimum bending radius: 2 x ø
Rope ø Load capacity single direct Min. circumference Weight per m Item no.
in mm in kg in m circumference
in kg
24 9.800 0,84 1,92 1197.01.24
27 12.500 0,95 2,43 1197.01.27
30 15.400 1,05 3,1 1197.01.30
33 18.600 1,16 3,7 1197.01.33
36 22.100 1,26 4,4 1197.01.36
39 26.000 1,37 5,2 1197.01.39
42 30.100 1,47 6,0 1197.01.42
48 39.300 1,68 7,9 1197.01.48
54 49.800 1,89 9,9 1197.01.54
60 61.500 2,10 12,3 1197.01.60
66 76.000 2,31 14,9 1197.01.66
72 93.000 2,52 17,7 1197.01.72
78 112.000 2,73 20,7 1197.01.78
84 134.000 2,94 24,0 1197.01.84
90 159.000 3,15 27,6 1197.01.90
96 187.000 3,36 31,4 1197.01.96
102 217.000 3,57 35,5 1197.11.02
108 252.000 3,78 39,8 1197.11.08
114 290.000 3,99 44,3 1197.11.14
120 333.000 4,20 49,0 1197.11.20
126 380.000 4,41 54,1 1197.11.26
132 435.000 4,62 59,4 1197.11.32
1199.
Highly flexible cable laid wire rope sling as endless grommet, with 2 tied loops,
according to DIN EN 13414-3
Rope ø Load capacity single direct Min. circumference Weight per m Item no.
in mm in kg in m circumference
in kg
24 9.800 0,84 1,92 1199.01.24
27 12.500 0,95 2,4343 1199.01.27
30 15.400 1,05 3,1 1199.01.30
33 18.600 1,16 3,7 1199.01.33
36 22.100 1,26 4,4 1199.01.36
39 26.000 1,37 5,2 1199.01.39
42 30.100 1,47 6,0 1199.01.42
48 39.000 1,68 7,9 1199.01.48
54 49.800 1,89 9,9 1199.01.54
60 61.500 2,10 12,3 1199.01.60
66 76.000 2,31 14,9 1199.01.66
72 93.000 2,52 17,7 1199.01.72
78 112.000 2,73 20,7 1199.01.78
208 www.carlstahl.com
Slings: Wire Rope Slings
www.carlstahl.com 209
Slings: 2-Leg Wire Rope Slings
1214. 1215.
2-leg wire rope sling 2-leg wire rope sling
with loops with safety eye hook
210 www.carlstahl.com
Slings: 2-Leg Wire Rope Slings
For technical data of For technical data of For technical data of For technical data of
the shackle see page the self-locking hook the foundry hook see the safety hook see
351 see page 342 page 342 page 343
Rope ø Load capacity 2 leg Item no. Item no. Item no. Item no.
in mm in kg at angle
0-45° 45-60°
8 950 700 1216.01.08 1217.01.08 1218.01.08 1219.01.08
10 1400 1000 1216.01.10 1217.01.10 1218.01.10 1219.01.10
12 2100 1500 1216.01.12 1217.01.12 1218.01.12 1219.01.12
14 2800 2000 1216.01.14 1217.01.14 1218.01.14 1219.01.14
16 3800 2700 1216.01.16 1217.01.16 1218.01.16 1219.01.16
18 4400 3150 1216.01.18 1217.01.18 1218.01.18 1219.01.18
20 5600 4000 1216.01.20 1217.01.20 1218.01.20 1219.01.20
22 7000 5000 1216.01.22 1217.01.22 1218.01.22 1219.01.22
24 8800 6300 1216.01.24 1217.01.24 1218.01.24 1219.01.24
26 9800 7000 1216.01.26 1217.01.26 1218.01.26 1219.01.26
28 11200 8000 1216.01.28 1217.01.28 1218.01.28 1219.01.28
32 15400 11000 1216.01.32 1217.01.32 1218.01.32 1219.01.32
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Slings: 2-Leg Wire Rope Slings
Rope ø Load capacity 2 leg Item no. Item no. Item no.
in mm in kg at angle
0-45° 45-60°
8 950 700 1224.01.08 1225.01.08 1226.01.08
10 1400 1000 1224.01.10 1225.01.10 1226.01.10
12 2100 1500 1224.01.12 1225.01.12 1226.01.12
14 2800 2000 1224.01.14 1225.01.14 1226.01.14
16 3800 2700 1224.01.16 1225.01.16 1226.01.16
18 4400 3150 1224.01.18 1225.01.18 1226.01.18
20 5600 4000 1224.01.20 1225.01.20 1226.01.20
22 7000 5000 1224.01.22 1225.01.22 1226.01.22
24 8800 6300 1224.01.24 1225.01.24 1226.01.24
26 9800 7000 1224.01.26 1225.01.26 1226.01.26
28 11200 8000 1224.01.28 1225.01.28 1226.01.28
32 15400 11000 1224.01.32 1225.01.32 1226.01.32
212 www.carlstahl.com
Slings: 2-Leg Wire Rope Slings
Rope ø Load capacity 2 leg Dimensions of master link Item no. 1230. 2-leg wire rope sling
in mm in kg at angle ø x clear width in mm consisting of 1 master link
0-45° 45-60° and 2 wire rope loops.
8 1180 850 16 x 110 x 60 1230.01.08 Please indicate clear loop
10 1800 1250 16 x 110 x 60 1230.01.10 length with your order.
12 2650 1800 18 x 135 x 75 1230.01.12
14 3550 2500 22 x 160 x 90 1230.01.14
16 4500 3350 22 x 160 x 90 1230.01.16
18 6000 4250 26 x 180 x 100 1230.01.18
20 7500 5000 32 x 180 x 110 1230.01.20
22 9000 6300 32 x 200 x 110 1230.01.22
24 10600 7500 36 x 260 x 140 1230.01.24
26 12500 8500 36 x 260 x 140 1230.01.26
28 14000 10000 40 x 300 x 160 1230.01.28
32 19000 13200 45 x 340 x 180 1230.01.32 L
Chain sling with 2 wire rope loops for double crane hook. 32 19000 13200 1231.01.32
www.carlstahl.com 213
Slings: 4-Leg Wire Rope Slings
1426. 1415.
4-leg wire rope 4-leg wire rope sling
For technical data of with safety eye hook
sling with
the safety eye hook
master links see page 344
1417.
1416. 4-leg wire rope sling
4-leg wire rope with self-locking eye
sling with shackle hook OBK
Rope ø Load capacity 4 leg Item no. Item no. Rope ø Load capacity 4 leg Item no. Item no.
in mm in kg at angle in mm in kg at angle
0-45° 45-60° 0-45° 45-60°
8 1450 1050 1426.01.08 1416.01.08 8 1450 1050 1415.01.08 1417.01.08
10 2100 1500 1426.01.10 1416.01.10 10 2100 1500 1415.01.10 1417.01.10
12 3200 2300 1426.01.12 1416.01.12 12 3200 2300 1415.01.12 1417.01.12
14 4200 3000 1426.01.14 1416.01.14 14 4200 3000 1415.01.14 1417.01.14
16 5700 4000 1426.01.16 1416.01.16 16 5700 4000 1415.01.16 1417.01.16
18 6600 4700 1426.01.18 1416.01.18 18 6600 4700 1415.01.18 1417.01.18
20 8400 6000 1426.01.20 1416.01.20 20 8400 6000 1415.01.20 1417.01.20
22 10500 7500 1426.01.22 1416.01.22 22 10500 7500 1415.01.22 1417.01.22
24 13200 9400 1426.01.24 1416.01.24 24 13200 9400 1415.01.24 1417.01.24
26 14700 10500 1426.01.26 1416.01.26 26 14700 10500 1415.01.26 1417.01.26
28 16800 12000 1426.01.28 1416.01.28 28 16800 12000 1415.01.28 1417.01.28
32 23000 16500 1426.01.32 1416.01.32 32 23000 16500 1415.01.32 1417.01.32
214 www.carlstahl.com
Slings: 4-Leg Wire Rope Slings
1418. 1419.
4-leg wire rope 4-leg wire rope
sling with foundry sling with safety
hooks hook
For technical data of For your individual appli- For technical data of
the foundry hook see cation we will also manu- the safety hook see
page 342 facture 3-leg wire rope page 343
slings.
1424. 1425.
4-leg wire rope 4-leg wire rope
sling with BKL sling with safety
swivel hook eye hook with
swivel
Rope ø Load capacity 4 leg Item no. Item no. Rope ø Load capacity 4 leg Item no. Item no.
in mm in kg at angle in mm in kg at angle
0-45° 45-60° 0-45° 45-60°
8 1450 1050 1418.01.08 1424.01.08 8 1450 1050 1419.01.08 1425.01.08
10 2100 1500 1418.01.10 1424.01.10 10 2100 1500 1419.01.10 1425.01.10
12 3200 2300 1418.01.12 1424.01.12 12 3200 2300 1419.01.12 1425.01.12
14 4200 3000 1418.01.14 1424.01.14 14 4200 3000 1419.01.14 1425.01.14
16 5700 4000 1418.01.16 1424.01.16 16 5700 4000 1419.01.16 1425.01.16
18 6600 4700 1418.01.18 1424.01.18 18 6600 4700 1419.01.18 1425.01.18
20 8400 6000 1418.01.20 1424.01.20 20 8400 6000 1419.01.20 1425.01.20
22 10500 7500 1418.01.22 1424.01.22 22 10500 7500 1419.01.22 1425.01.22
24 13200 9400 1418.01.24 1424.01.24 24 13200 9400 1419.01.24 1425.01.24
26 14700 10500 1418.01.26 1424.01.26 26 14700 10500 1419.01.26 1425.01.26
28 16800 12000 1418.01.28 1424.01.28 28 16800 12000 1419.01.28 1425.01.28
32 23000 16500 1418.01.32 1424.01.32 32 23000 16500 1419.01.32 1425.01.32
www.carlstahl.com 215
Slings: 4-Leg Wire Rope Slings
1414.
4-leg wire rope
sling with loops
216 www.carlstahl.com
Stainless Steel Slings
www.carlstahl.com 217
Stainless Steel Slings
Chain size Load capacity Item no. Load capacity 2-leg Item no. Load capacity 4-leg Item no.
in mm 1-leg single direct in kg at angle in kg at angle
in kg 0-45° 45-60° 0-45° 45-60°
6 750 6101.0E.06 1050 750 6201.0E.06 1550 1100 6401.0E.06
8 1250 6101.0E.08 1750 1250 6201.0E.08 2600 1800 6401.0E.08
10 2000 6101.0E.10 2800 2000 6201.0E.10 4200 3000 6401.0E.10
13 3200 6101.0E.13 4500 3200 6201.0E.13 6700 4800 6401.0E.13
16 5000 6101.0E.16 7000 5000 6201.0E.16 10500 7500 6401.0E.16
Chain size Load capacity Item no. Load capacity 2-leg Item no. Load capacity 4-leg Item no.
in mm 1-leg single direct in kg at angle in kg at angle
in kg 0 - 45° 45 - 60° 0 - 45° 45 - 60°
6 750 6102.0E.06 1000 750 6202.0E.06 1600 1120 6402.0E.06
8 1250 6102.0E.08 1700 1250 6202.0E.08 2650 1800 6402.0E.08
10 2000 6102.0E.10 2800 2000 6202.0E.10 4250 3000 6402.0E.10
13 3200 6102.0E.13 4500 3200 6202.0E.13 6700 4750 6402.0E.13
16 5000 6102.0E.16 7100 5000 6202.0E.16 10000 7500 6402.0E.16
218 www.carlstahl.com
Stainless Steel Slings
6207.0E Endless stainless Chain size Load capacity in kg at angle Useable Item no.
steel chain, welded, grade in mm length “L”
50, 1.4404 in m
6000.E0 Stainless steel chain, grade 50, Chain MBL Load capacity Dimensions Weight Item no.
1.4404, similar DIN 5687-1 dimen- in kN in kg in mm in kg/m
sions d x t b1 b2
in mm min. max.
6 x 18 30 750 7,8 22,2 0,80 6000.E0.06
8 x 24 50 1250 10,4 29,6 1,40 6000.E0.08
10 x 30 80 2000 13,0 37,0 2,20 6000.E0.10
13 x 39 125 3200 16,9 48,1 3,80 6000.E0.13
16 x 48 200 5000 20,8 59,2 5,70 6000.E0.16
18 x 54 250 6300 24,3 64,8 7,30 6000.E0.18
6003.E0 Stainless steel lifting gear chain, Chain MBL Load capacity Dimensions Weight Item no.
1.4404, similar DIN 5684 G5, tested, true to gauge dimensions in kN in kg in mm in kg/m
d x t in mm a* b** b1 b2
min. max.
5 x 15 20 500 400 6,0 16,9 0,54 6003.E0.05
6 x 18 30 750 600 7,2 20,2 0,80 6003.E0.06
7 x 21 40 1000 800 8,4 23,6 1,10 6003.E0.07
8 x 24 50 1250 1000 9,6 27,0 1,35 6003.E0.08
* for manual lifting gear
** for powered lifting gear 1Bm
6011. Stainless steel chain Chain MBL Dimension Weight Item no.
Material 1.4401, not tested, not true to gauge, short link, dimensions in kN b in mm in kg/m
must not be used for lifting purposes. d x t in mm
6021. Stainless steel chain Chain MBL Dimension Weight Item no.
Material 1.4401, not tested, not true to gauge, long link, dimensions in kN b in mm in kg/m
must not be used for lifting purposes. d x t in mm
www.carlstahl.com 219
Stainless Steel Slings
220 www.carlstahl.com
Stainless Steel Slings
Rope ø Load capacity 1 leg Item no. Item no. Item no. Load capacity 2 leg at angle Item no.
in mm single direct in kg
0-45° 45-60°
8 600 1102.0E.08 1121.0E.08 1122.0E.08 840 600 1219.0E.08
10 1000 1102.0E.10 1121.0E.10 1122.0E.10 1400 1000 1219.0E.10
12 1300 1102.0E.12 1121.0E.12 1122.0E.12 1800 1300 1219.0E.12
14 1800 1102.0E.14 1121.0E.14 1122.0E.14 2500 1800 1219.0E.14
16 2300 1102.0E.16 1121.0E.16 1122.0E.16 3200 2300 1219.0E.16
20 3600 1102.0E.20 1121.0E.20 1122.0E.20 5000 3600 1219.0E.20
Rope ø Load capacity 1 leg single Item no. Item no. Load capacity 2 leg at angle Item no.
in mm direct in kg
0 - 45° 45 - 60°
8 600 1113.0E.08 1149.0E.08 840 600 1226.0E.08
10 1000 1113.0E.10 1149.0E.10 1400 1000 1226.0E.10
12 1300 1113.0E.12 1149.0E.12 1800 1300 1226.0E.12
14 1800 1113.0E.14 1149.0E.14 2500 1800 1226.0E.14
16 2300 1113.0E.16 1149.0E.16 3200 2300 1226.0E.16
20 3600 1113.0E.20 1149.0E.20 5000 3600 1226.0E.20
www.carlstahl.com 221
Stainless Steel Slings
5021.E0. For wire rope slings Load Dimensions in mm Weight Item no.
Stainless steel 1-leg 2-leg capacity d t b in kg
master link NAG rope ø rope ø in kg
222 www.carlstahl.com
Stainless Steel Accessories
www.carlstahl.com 223
Stainless Steel Accessories
f
b
f
b
224 www.carlstahl.com
Stainless Steel Accessories
f
b
a d1
www.carlstahl.com 225
Stainless Steel Wire Ropes and Strands
s lasts
Ropes and fittings up to 26 mm are available.
Stainles
longer!
226 www.carlstahl.com
Stainless Steel Wire Ropes and Strands
s lasts
Stainles
longer!
www.carlstahl.com 227
Stainless Steel Shackles
228 www.carlstahl.com
Stainless Steel Shackles
ity
Load capacity Size Dimensions in mm Weight Item no. 5672. High strength
he r loa d capac rial
Hig e
in kg P B J L in kg stainless steel shackle,
to sp ecial mat
1000 10 10,0 8,0 16 32 0,085 5672.00.10 material 1.4542
due
2000 12,7 12,7 10 20 40 0,150 5672.00.13
3000 16 16 12,7 25 50 0,350 5672.00.16
5000 19 19 16 32 64 0,550 5672.00.19
7000 22,2 22,2 19 38 76 1,000 5672.00.22
9000 25,4 25,4 22,2 44 88 1,900 5672.00.25
11000 28,6 28,6 25,4 51 102 2,900 5672.00.29
13000 31,8 31,8 28,6 57 114 3,100 5672.00.32
15000 34,9 34,9 31,8 64 128 4,380 5672.00.35
18000 38 38 34,9 70 140 5,300 5672.00.38
Load capacity Size Dimensions in mm Weight Item no. 5673. High strength
in kg B J L in kg stainless steel D-shackle,
350 M6 6 13 25 0,048 5673.00.06 with nut and pin,
material 1.4401
500 M8 8 16 32 0,075 5673.00.08
800 M10 9,5 19 38 0,136 5673.00.10
1000 M12 11 22 44 0,212 5673.00.12
1800 M16 14,3 29 58 0,585 5673.00.16
2800 M20 16 32 64 0,760 5673.00.20
3300 M22 19 38 76 1,180 5673.00.22
4500 M24 22 44 88 1,750 5673.00.24
5000 M27 25,4 50 100 2,600 5673.00.27
Load capacity Size Dimensions in mm Weight Item no. 5674. High strength
in kg B J W L in kg stainless steel bow-shackle,
280 M6 6 13 19 28 0,052 5674.00.06 with nut and pin,
material 1.4401
400 M8 8 16 25 35 0,081 5674.00.08
500 M10 9,5 19 28 38 0,147 5674.00.10
800 M12 11 22 33 46 0,221 5674.00.12
1500 M16 14,3 29 43 60 0,635 5674.00.16
2500 M20 16 32 50 68 0,805 5674.00.20
3000 M22 19 38 58 76 1,250 5674.00.22
4000 M24 22 44 66 88 1,820 5674.00.24
4500 M27 25,4 50 76 100 2,700 5674.00.27
www.carlstahl.com 229
Stainless Steel Accessories
5865.
Stainless steel Size Dimensions in mm Weight Item no.
duplex clip, 2 bolts, b1 b2 d h1 h2 l2 in kg
material 1.4301
2 4 12 M 4,0 5 14 30 0,97 5865.00.02
3 6 14 M 4,0 7 14 35 1,41 5865.00.03
4 8 17 M 5,0 7 18 40 2,45 5865.00.04
5 10 20 M 5,0 8 18 50 2,91 5865.00.05
6 12 24 M 6,0 9 23 60 5,00 5865.00.06
8 17 30 M 8,0 13 25 75 10,63 5865.00.08
10 21 37 M 10,0 16 32 95 17,13 5865.00.10
230 www.carlstahl.com
Stainless Steel Accessories
Size Load capa- Dimensions in mm Weight Item no. 5340. Stainless steel
city in kg A B D L L1 M in kg safety hook,
1/4 300 20 12 7 119 22 16 0,190 5340.00.03 material 1.4401
5/16 500 28 14 8,5 141 28 19 0,330 5340.00.05
3/8 700 28 16 10 160 28 22 0,530 5340.00.07
1/2 1000 32 20 13 199 36 26 1,040 5340.00.10
s lasts
Stainles
longer!
K G
555E. Stainless steel eye bolt type INOX-STAR
D C
50% higher load capacity than regular DIN eye bolts.
B
rma-
iled info
For deta page
L
se see
tion plea
E
M
365.
www.carlstahl.com 231
Stainless Steel Accessories
5551.6
Stainless steel eye bolt,
DIN 580, material A4, forged
Minimum breaking load Size Load capacity F1 Dimensions in mm Weight Item no.
in kN in kg in kg
B C D E
- M6 70 6 13 16 31 0,042 5551.60.06
8,4 M8 140 8 13 20 36 0,046 5551.60.08
13,8 M10 230 10 17 25 45 0,087 5551.60.10
19,8 M12 340 12 20,5 30 53 0,155 5551.60.12
41,4 M16 700 14 27 35 62 0,250 5551.60.16
70,8 M20 1200 16 30 40 71 0,390 5551.60.20
106 M24 1800 20 36 50 90 0,745 5551.60.24
188 M30 3200 24 45 60 109 1,660 5551.60.30
270 M36 4600 28 54 70 128 2,650 5551.60.36
5552.6
Stainless steel eye nut,
DIN 582, material A4, forged
Minimum breaking load Size Load capacity F1 Dimensions in mm Weight Item no.
in kN in kg in kg
B D E
- M6 70 6 16 31 0,035 5552.60.06
8,4 M8 140 8 20 36 0,040 5552.60.08
13,8 M10 230 10 25 45 0,076 5552.60.10
19,8 M12 340 12 30 53 0,134 5552.60.12
41,4 M16 700 14 35 62 0,210 5552.60.16
70,8 M20 1200 16 40 71 0,300 5552.60.20
106 M24 1800 20 50 90 0,610 5552.60.24
188 M30 3200 24 60 109 1,320 5552.60.30
270 M36 4600 28 70 128 2,080 5552.60.36
232 www.carlstahl.com
Stainless Steel Accessories
Breaking load Type L in mm for chain size Item no. 5385. Stainless steel
in kg anchor swivel, material 1.4401
4250 A 84 6-8 5385.00.10
6750 B 96 10 - 12 5385.00.20
www.carlstahl.com 233
Slings: Chain Slings
Chain slings
in one- and multiple leg version
Chain Slings Grade 120
Chain Slings Grade 100
Chain slings Grade 80
234 www.carlstahl.com
Slings: Chain Slings
RUD chain slings Load capacities of 1- and multiple leg chain slings at different inclination angles and with all legs symmetrically loaded
Chain grades
Chain slings
GK-8 18 10000 14000 10000 21000 15000
grade 100
grade 120
grade 80
VIP-10 20 16000 22400 16000 33600 24000
GK-8 22 15000 21000 15000 31500 22400
VIP-10 22 20000 28000 20000 42000 30000
GK-8 26 21250 30000 21200 45000 31500
Asymmetric loading will reduce the capacity by 50%.
Choker hitch will reduce the capacity by 20%
www.carlstahl.com 235
Slings: Chain Slings Grade 120
= Chain ’t afford
cause you can
Be
= Evolution cheap“
12 to buy „
RUD is the first manufacturer to receive the D-approval stamp for grade Chain size Load capacity in kg
120 from the German BG (Employers’ Liability & Insurance Association), in mm Grade 80 ICE
and turns over a new leaf in sling and lashing chain technology.
8 - 3000
It is time now for all users still employing grade 80 chains to abandon this
obsolete technology once and for all – with ICE 120 – grade 120. 10 3150 5000
For the first time it is now possible to replace grade 80 chain slings 13 5300 8000
between 10 and 16 mm with the next smaller diameter: 16 8000 -
12 8
Load capacity 8t 8t
Chain ø 13 mm 16 mm
Components IAK-SC-13 AK 1-16 + 3 links + VS-16 + 3 links + V16
ICE-chain; 13 x 39 Chain 16 x 48 GK 8
Length 3.000 mm Length 3.000 mm
ICE-STAR-hook 13 GSH 16
Weight 20,7 kg = 100 % 26,8 kg = 130 %
Price 100 % 130 %
236 www.carlstahl.com
Slings: Chain Slings Grade 120
RUD is the first manufacturer to receive the Technical Committee Metal and
D-approval stamp for grade 120 from the German Surface Treatment, Testing and
BG Metall Nord (Employers’ Liability & Insurance Certification Centre at BG-PRÜF-
Association). ZERT PZNM
This is documented on the ice chains and fittings
by the newly created approval stamp D1-12.
12
Same resistance against hydrogen embrittlement Resistance against stress crack corrosion has
as grade 80. been proofed according to PAS 1061.
The top-quality ICE chains and fittings are finished Considerably improved surface protection due to
in a special ICE-pink powder-coating (RAL 4006 two-component system (pre-treatment and ICE
traffic purple). powder-coating) compared to bright or galvanised
chains.
Grade 80 120
Up to 25% lower weight than a grade 80 hook of
the next higher diameter and same opening width Chain ø 13 10
and base height due to FEM-aided optimised con- WLL/kg 5000 5000
struction. Opening width/mm 40 40
Base height/mm 37 37
Weight/kg 2,5 1,7
The successful and often copied RUD clevis The new ICE connecting bolt cannot be mixed
system will be continued with ICE 120. Due to with other RUD grades due its oval shape!
being matched in dimension and colour the Foolproof!
system is foolproof and components cannot be
mixed.
• Master links with 40° inclined flattened ...only with ICE 120 – to mount ICE connector or
section … ICE shortening coupler!
Inspection/
Use testing See safe use instructions
for ICE chain slings grade 120
www.carlstahl.com 237
Slings: Chain Slings Grade 120
8 3,0 6101.S0.08
10 5,0 6101.S0.10
13 8,0 6101.S0.13
L
Chain size in mm Load capacity in t Item no.
4-leg at angle
0 - 45° 45 - 60°
8 6,3 4,5 6401.S0.08
10 10,6 7,5 6401.S0.10
13 17,0 11,8 6401.S0.13
238 www.carlstahl.com
Slings: Chain Slings Grade 120
8 3,0 6101.S1.08
10 5,0 6101.S1.10
13 8,0 6101.S1.13 L
www.carlstahl.com 239
Slings: Chain Slings Grade 120
For lower or higher load capacities up to 54 ton please chose the suitable chain from the VIP grade 100 range.
RUD ICE 120 chains and components are suitable for a dynamic load of 20000 duty cycles at 50% overload according to DIN EN 818 and 1677. The German BG stipulates: Under high
dynamic loads with a high number of duty cycles (non-stop operation) the load strain has to be reduced according to group 1Bm (M3 according to DIN EN 818-7), e.g.by using a bigger
chain diameter.
240 www.carlstahl.com
Slings: Chain Slings Grade 120
A B C D E F F max. T
8 3,0 ICE-AGH 8* - - - - - - - - - 6554.S0.08
10 5,0 ICE-AGH 10 50 38 36 40 133 61 81 154 2,4 6554.S0.10
13 8,0 ICE-AGH 13* - - - - - - - - - 6554.S0.13
* Projected
A B C D F F max. G T
8 3,0 ICE-SH-8 45 23 20 29 36 58 112 110 1,1 6550.S0.08
10 5,0 ICE-SH-10 56 29 25 37 41 66 135 127 1,9 6550.S0.10
13 8,0 ICE-SH-13 85 38 31 48 50 80 163 153 3,5 6550.S0.13
www.carlstahl.com 241
Slings: Chain Slings Grade 120
242 www.carlstahl.com
Slings: Chain Slings Grade 120
www.carlstahl.com 243
Slings: Chain Slings Grade 120
244 www.carlstahl.com
Slings: Chain Slings Grade 120
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-2/140
8 4,25 3,0 ISAK-2-8/140 22 140 260 18 60 110 414 4,5 6526.S0.08
10 7,1 5,0 ISAK-2-10/140 26 140 260 22 65 140 455 7,4 6526.S0.10
13 11,2 8,0 ISAK-2-13/140 32 140 260 26 75 135 467 11,3 6526.S0.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-2/190
8 4,25 3,0 ISAK-2-8/190 26 190 350 18 60 110 504 6,6 6527.S0.08
10 7,1 5,0 ISAK-2-10-/190 32 190 350 22 65 140 545 10,1 6527.S0.10
13 11,2 8,0 ISAK-2-13/190 36 190 350 26 75 135 557 15,8 6527.S0.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-2/250
8 4,25 3,0 ISAK-2-8/250 36 250 460 18 60 110 614 13,5 6528.S0.08
10 7,1 5,0 ISAK-2-10/250 36 250 460 22 65 140 655 15,4 6528.S0.10
13 11,2 8,0 ISAK-2-13/250 36 250 460 26 75 135 667 18,2 6528.S0.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-2/140
8 4,25 3,0 ISAK-SC-2-8/140 22 140 260 18 60 110 414 5,7 6526.S1.08
10 7,1 5,0 ISAK-SC-2-10/140 26 140 260 22 65 140 455 9,7 6526.S1.10
13 11,2 8,0 ISAK-SC-2-13/140 32 140 260 26 75 135 467 16,2 6526.S1.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-2/190
8 4,25 3,0 ISAK-SC-2-8/190 26 190 350 18 60 110 504 7,8 6527.S1.08
10 7,1 5,0 ISAK-SC-2-10/190 32 190 350 22 65 140 545 13,3 6527.S1.10
13 11,2 8,0 ISAK-SC-2-13/190 36 190 350 26 75 135 557 20,6 6527.S1.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-2/250
8 4,25 3,0 ISAK-SC-2-8/250 36 250 460 18 60 110 614 14,5 6528.S1.08
10 7,1 5,0 ISAK-SC-2-10/250 36 250 460 22 65 140 655 17,6 6528.S1.10
13 11,2 8,0 ISAK-SC-2-13/250 36 250 460 26 75 135 667 23,1 6528.S1.13
www.carlstahl.com 245
Slings: Chain Slings Grade 120
closed
closed
open open
Chain size Lifting Lashing Designation L open L closed Tensioning Standard tensio- Weight Item no.
in mm WLL in t LC in daN in mm in mm range in mm ning force STF in kg ICE-T-
STF in daN GAKO
8 3,0 6000 ICE-T-G-8 GAKO 483 308 175 2800 3,2 6571.S5.08
10 5,0 10000 ICE-T-G-10 GAKO 495 320 175 2800 3,6 6571.S5.10
13 8,0 16000 ICE-T-G-13 GAKO 695 445 250 2800 7,5 6571.S5.13
Chain size Lifting Lashing Designation L open L closed Tensioning Standard tensio- Weight Item no.
in mm WLL in t LC in daN in mm in mm range in mm ning force STF in kg ICE-T-GAKO-
STF in daN U
8 3,0 6000 ICE-T-8 GAKO (-U) 483 308 175 2800 3,4 6571.S6.08
10 5,0 10000 ICE-T-10 GAKO (-U) 495 320 175 2800 3,8 6571.S6.10
13 8,0 16000 ICE-T-13 GAKO (-U) 695 445 250 2800 8,0 6571.S6.13
246 www.carlstahl.com
Slings: Chain Slings Grade 120
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-4/140
8 6,3 4,5 ISAK-4-8/140 26 140 260 18 60 110 414 6,1 6546.S0.08
10 10,6 7,5 ISAK-4-10/140 32 140 260 22 65 140 455 10,7 6546.S0.10
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-4/190
8 6,3 4,5 ISAK-4-8/190 32 190 350 18 60 110 504 9,8 6547.S0.08
10 10,6 7,5 ISAK-4-10/190 36 190 350 22 65 140 545 14,2 6547.S0.10
13 17,0 11,8 ISAK-4-13/190 40 190 350 26 75 135 557 20,7 6547.S0.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-4/250
8 6,3 4,5 ISAK-4-8/250 36 250 460 18 60 110 614 14,1 6548.S0.08
10 10,6 7,5 ISAK-4-10/250 36 250 460 22 65 140 655 16,6 6548.S0.10
13 17,0 11,8 ISAK-4-13/250 40 250 460 26 75 135 667 23,7 6548.S0.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-4/140
8 6,3 4,5 ISAK-SC-4-8/140 26 140 260 18 60 110 414 8,4 6546.S1.08
10 10,6 7,5 ISAK-SC-4-10/140 32 140 260 22 65 140 455 15,3 6546.S1.10
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-4/190
8 6,3 4,5 ISAK-SC-4-8/190 32 190 350 18 60 110 504 12,1 6547.S1.08
10 10,6 7,5 ISAK-SC-4-10/190 36 190 350 22 65 140 545 18,8 6547.S1.10
13 17,0 11,8 ISAK-SC-4-13/190 40 190 350 26 75 135 557 30,6 6547.S1.13
Chain size Load capacity in t at angle Designation Dimensions in mm Weight Item no.
in mm 0-45° 45 - 60° A B C D E F T in kg ISAK-SC-4/250
8 6,3 4,5 ISAK-SC-4-8/250 36 250 460 18 60 110 614 14,1 6548.S1.08
10 10,6 7,5 ISAK-SC-4-10/250 36 250 460 22 65 140 655 21,2 6548.S1.10
13 17,0 11,8 ISAK-SC-4-13/250 40 250 460 26 75 135 667 33,6 6548.S1.13
www.carlstahl.com 247
Slings: VIP Chain Slings
Grade 100
VIP grade 100:
RUD has been approved as first
manufacturer according to PAS
1061 – prototype test by German
BG (Employersʼ Liability and Insu-
rance Association)
10
BG-tested:
The approval of RUD´s special
quality VIP by the German BG is
documented in short chain link in-
tervals with the following:
H1 referring to the manufacturer`s
number i.e 1 = RUD and 10 mea-
ning grade 100.
Verification of quality:
At regular intervals, the chains are
stamped with a serial and batch
number.
248 www.carlstahl.com
Slings: VIP Chain Slings
www.carlstahl.com 249
Slings: VIP Chain Slings
L 10 4 6101.V1.10
13 6,7 6101.V1.13
16 10 6101.V1.16
20 16 6101.V1.20
22 20 6101.V1.22
L 10 5,6 4 6201.V2.10
13 9,5 6,7 6201.V2.13
16 14 10 6201.V2.16
20 22,4 16 6201.V2.20
22 28 20 6201.V2.22
6501.V1 VIP length adjustment VLE20 Chain size Load capacity L L1 Item no.
and VLE22 for chain size 20 and 22 mm in mm in t in mm in mm
250 www.carlstahl.com
Slings: VIP Chain Slings
6571.V
VIP compact tensioner
with axial lever VKSPS
Chain size Lifting Lashing Designation L open L closed Tensio- Standard Weight Item no.
in mm WLL LC in mm in mm ning tensioning in kg
in t in daN range force STF
L
in mm in daN (kp)
www.carlstahl.com 251
Slings: VIP Master Links
252 www.carlstahl.com
Slings: VIP Master Links
Chain Load capacity Dimensions Weight Item no. Dimensions Weight Item no. Dimensions Weight Item no.
size in t at angle in mm in kg in mm in kg in mm in kg
in mm 0-45° 45-60° A B T A B T A B T
6 2,1 1,5 18 140 342 2,7 6526.V0.06 - - - - - - - - - -
8 3,5 2,5 22 140 367 3,2 6526.V0.08 22 190 457 4,2 6527.V0.08 - - - - -
10 5,6 4,0 26 140 391 4,5 6526.V0.10 26 190 481 6,2 6527.V0.10 36 250 591 12,8 6528.V0.10
13 9,5 6,7 32 140 433 7,8 6526.V0.13 32 190 523 10,5 6527.V0.13 36 250 634 14,9 6528.V0.13
16 14 10 32 140 471 9,5 6526.V0.16 36 190 560 14,5 6527.V0.16 40 250 671 20 6528.V0.16
20 22,4 16 - - - - - - - - - - 45 250 724 29 6528.V0.20
22 28 20 - - - - - - - - - - 51 250 754 42 6528.V0.22
www.carlstahl.com 253
Slings: VIP Accessories
6550.V0 Chain size Load capacity Designation Dimensions in mm Weight Item no.
VIP Cobra clevis hook in mm in t in kg
with safety latch VCGH A B C D E Fmax Max G T
6 1,5 VCGH 6 38 22 16 20 24 25 44,5 71 76 0,4 6550.V0.06
8 2,5 VCGH 8 50 28 20 28 32 30 52 94 97 0,9 6550.V0.08
10 4,0 VCGH 10 60 36 26 36 39 35 64,5 117 108 1,5 6550.V0.10
13 6,7 VCGH 13 76 46 30 37 48 40 72,5 133 126 2,7 6550.V0.13
16 10 VCGH 16 83 56 36 49 58 48 87 157 152 4,3 6550.V0.16
20 16 VCGH 20 112 68 50 69 78 63 114 218 195 10 6550.V0.20
22 20 VCGH 22 117 74 50 74 83 63 114 222 198 11,5 6550.V0.22
6554.V0 Chain size Load capacity Designation Dimensions in mm Weight Item no.
VIP self-locking hook VAGH in mm in t in kg
A B C D E F T
8 2,5 VAGH 8 36 22 25 31 81 43 111 0,9 6554.V0.08
10 4,0 VAGH 10 44 28 33 34 108 47 140 2,0 6554.V0.10
13 6,7 VAGH 13 58 36 38 44 138 64 164 3,4 6554.V0.13
6559.V0 Chain size Load capacity Designation Dimensions in mm Weight Item no.
VIP foundry hook VWH in mm in t in kg
Not allowed for lifting A B C D E F G T
over persons! 6 1,5 VWH 6 30 22 18 30 22 50 22 87 0,5 6559.V0.06
8 2,5 VWH 8 40 29 26 40 29 64 30 115 0,9 6559.V0.08
10 4,0 VWH 10 46 37 30 50 36 76 37 130 1,7 6559.V0.10
13 6,7 VWH 13 51 45 37 64 46 90 51 168 3 6559.V0.13
16 10 VWH 16 64 56 40 75 56 100 58 190 5,7 6559.V0.16
Also called container hook. With considerably larger opening than the VCGH but without safety latch. Only to be
used where unintentional unhooking is impossible. Not allowed for overhead lifting as it does not comply with
the EEC Machinery Directive 89/392/EWG I/4.4.1.
6551.V0 Chain size Load capacity Designation Dimensions in mm Weight Item no.
VIP Multi shortening claw in mm in t in kg
VMVK A B1 B2 T G
6 1,5 VMVK 6 34 37 44 66 38 0,65 6551.V0.06
8 2,5 VMVK 8 46 46 56 88 69 1,0 6551.V0.08
10 4,0 VMVK 10 58 60 75 110 66 1,5 6551.V0.10
13 6,7 VMVK 13 76 75 92 143 81 3,6 6551.V0.13
16 10 VMVK 16 94 93 115 176 99 6,2 6551.V0.16
20* 16 VV 20 110 100 137 209 123 11,5 6551.V0.20
22* 20 VV 22 125 129 - 140 90 8,3 6551.V0.22
* Different version similar to V
6613.V0 Chain size Load capacity Designation Dimensions in mm Weight Item no.
VIP shortening hook in mm in t in kg
100% load capacity A B C D E F T
6 1,5 VVH 6 31 18 20 43 7,5 23 50 0,25 6613.V0.06
8 2,5 VVH 8 38 22 25 54 9,5 33 64 0,35 6613.V0.08
10 4,0 VVH 10 47 28 31 68 12 42 80 0,80 6613.V0.10
13 6,7 VVH 13 60 36 40 87 15 47 103 2,20 6613.V0.13
16 10 VVH 16 75 45 50 108 18,5 57 125 2,90 6613.V0.16
254 www.carlstahl.com
Slings: VIP Accessories
www.carlstahl.com 255
Slings: VIP Mini Components
B
6530.V VIP master link VAK 3/4
A for 3- and 4-leg VIP Mini chain slings, without shortener
T Chain size Load capacity in t Designation Dimensions in mm Weight Item no.
in mm in kg
A B T
B
6583.V VIP Mini Lifter VML 3/4
A
in mm in kg
A B T
in mm in mm in kg
T
T H
4 0,63 VMH-4 18 56 13 0,12 6550.V0.04
H
256 www.carlstahl.com
Slings: VIP Endless Chains
6206.V1
NEW!
Chain size Load capacity Dimensions in mm Weight Item no.
VIP Dominator coupler link in mm in t in kg
to make endless chains in t c b
size 20 and 22 mm 20 16 86 26 85 1,2 6206.V1.20
22 20 92 33 95 1,8 6206.V1.22
www.carlstahl.com 257
Slings: VIP Accessories
6578. VIP insulating sling/VIP insulating clevis shackle VGIL + VVGSCH up to 1000 V
To be used when welding is carried out on suspended loads. It mimimises the danger of current flowing through
the sling to the crane. Max. operating temperature +80°C (176°F).
VWK-2S consists of: 1 x VIP master link, 1 x VIP shackle, 1 x VIP balancer, 2 x VIP clevis shackle.
Chain length and 2-leg chain sling have to be ordered separately.
Application tip: Ideal with VIP Multi shortening claw in each leg.
Application:
*Increased load capacity
6554. VIP self-locking hook for skip bins VMAGH-13 Chain slings for skip bins
in special VIP grade 100.
Suitable for standard pins. Easy
A Up to 33% higher load capacity
handling of hook’s safety device. than grade 80
Foolproof chain conncetion. Connec-
ting bolt and tensioning sleeve are
pre-assembled.
E
D Please
us!
B contact
For chain size Load capacity Designation Dimensions in mm Weight Item no.
in mm in t in kg
A B C D E T
258 www.carlstahl.com
Slings: Accessories
For chain size Load capacity Designation Dimensions in mm Weight Item no.
in mm in kg in kg L
B D G H L
6615. Skip bin hook for chain slings (skip bins according to DIN 30720) F
This safety hook for skip bins has been designed as a self-locking automatic hook. When loaded the hook closes
automatically and remains locked during the complete lifting procedure. Unintentional unhooking of the bin is E
excluded. The chain is connected at the clevis head of the hook. The hook corresponds to grade 80 according to
DIN 5691 and can be combined with all chain slings according to DIN EN 818. It is suitable for all standard bins.
L
For chain size Load capacity Designation Dimensions in mm Weight Item no.
in mm in kg in kg
L B E F G H
6579. Suspension eye with forged safety latch and clevis connection
This suspension eye is equipped with a forged safety latch which opens and closes automatically when attached
to the skip bin’s pin. This is an original part used by many truck manufacturers. It is approved as a component for
chain slings according to DIN EN 818. Suitable for all standard bin types.
E
For chain size Load capacity Chain size Dimensions in mm Weight Item no.
in mm in kg in kg
E F B A
F
B
A
For chain size Load capacity Designation Dimensions in mm Weight Item no.
in mm in kg in kg
A B C D T
www.carlstahl.com 259
Slings: Chain Slings Grade 80
Grade 80
This mark identifies the highly
dynamic, high-strength round
steel chain with manufacturer’s
number. (1) means here that as first
manufacturer RUD received the
official approval for production of
round steel chains according to
DIN 5687-7 from German BG
(Employers’ Liability Insurance
Association) in 1971. This mark can
be found on every tenth chain link.
Special product feature: Consi-
derably improved corrosion protec-
tion compared with bright DIN ver-
sions.
V
Special marking for foolproof,
A
highly dynamic chain slings,
which are manufactured with tigh-
ter tolerances (dimension bi). Com-
bined with RUD components an
absolutely foolproof chain connec-
tion is guaranteed.
V
Marking on every chain link.
A
Special product feature: longer
service life due to improved wear
area.
260 www.carlstahl.com
Slings: Chain Slings Grade 80
In welded version:
Chain size Load capacity 1-leg Item no.
in mm single direct in t
40 50 6101.J0.40
45 63 6101.J0.45
50 80 6101.J0.50
56 100 6101.J0.56
In welded version:
Chain size Load capacity in t Item no.
in mm 2-leg at angle
0-45° 45-60°
40 71 50 6201.J0.40
45 90 63 6201.J0.45
50 112 80 6201.J0.50
56 140 100 6201.J0.56
In welded version:
Chain size Load capacity in t Item no.
in mm 4-leg at angle
0-45° 45-60°
40 106 75 6401.J0.40
45 132 95 6401.J0.45
50 170 118 6401.J0.50
56 212 150 6401.J0.56
www.carlstahl.com 261
Slings: Chain Slings Grade 80
For higher load capacities see the VIP range on page 248 and
following.
262 www.carlstahl.com
Slings: Chain Slings Grade 80
www.carlstahl.com 263
Slings: Chain Slings Grade 80
264 www.carlstahl.com
Slings: Master Links Grade 80
www.carlstahl.com 265
Slings: Accessories Grade 80
E C
G
Also called container hook. With considerably larger opening but without safety latch. Only to be used where
H unintentional unhooking is impossible. Not allowed for overhead lifting as it does not comply with the EEC
C
Machinery Directive 89/392/EWG I/4.4.1.
266 www.carlstahl.com
Slings: Accessories Grade 80
unintentional unhooking is impossible. Not allowed for transport over persons as it does not comply with the EG
machinery directives 89/392/EWG I/4.4.1.
H
TD
E C
Chain size Dimensions in mm Weight Item no. 6630. Master link assembly
in mm a1 a2 b1 b2 c1 c2 d in kg Three-piece, for 3- and 4-leg
26 400 170 200 80 56 40 570 34 6630.J0.26 chain slings
28 430 180 220 90 63 45 610 47 6630.J0.28
32 460 200 250 100 71 50 660 65 6630.J0.32
36 500 250 270 125 80 63 750 103 6630.J0.36
40 500 250 270 125 90 63 750 121 6630.J0.40
45 550 280 300 140 100 71 830 167 6630.J0.45
50 550 280 350 140 112 75 830 209 6630.J0.50
56 650 320 400 160 125 85 970 304 6630.J0.56
www.carlstahl.com 267
Carl Stahl Chain Inspection Service
Carl Stahl
Chain Inspection Service 1 REGISTRATION
Inspection means safety and conservation of value! The Carl Stahl inspection servi-
ce offers you the complete safety service right on your premises. We inspect all your
slings according to the 6-step safety procedure on the right. Our skilled technicians
are trained specialists according to EN 473 and work with the latest testing equip-
ment. Inspection certificates according to BGR 500 chapter 2.8 and new EEC legis-
lation.
2
VISUAL INSPECTION
3 MEASURING
4CRACK TESTING
5 MAINTENANCE
6 CERTIFICATION
268 www.carlstahl.com
Slings: Bulk Sling Chain
6000.V Sling chain DIN EN 818, PAS 1061* VIP grade 100
Surface powder-coated in magenta pink.
Must only be combined with original VIP components!
*Publicly available specification
www.carlstahl.com 269
Slings: Bulk Chain
6070. Round steel link chain, DIN 5685, Dimensions in mm Breaking load Weight Item no.
form A, short link Nominal ø Pitch in kp in kg/100 m
d t
Untested, not true to gauge, galvanised
Must not be used for transport and lifting of loads! 2 12 125 7 6070.01.02
2,5 14 200 11 6070.01.25
3 16 280 16,5 6070.01.03
3,5 18 385 22,5 6070.01.35
4 19 500 30 6070.01.04
5 21 775 50 6070.01.05
6 24 1150 73 6070.01.06
7 28 1500 100 6070.01.07
8 32 2000 130 6070.01.08
10 40 3100 205 6070.01.10
Only available in 30 m lengths
6071. Round steel link chain, DIN 5685, Dimensions in mm Breaking load Weight Item no.
form C, long link Nominal ø Pitch in kp in kg/100 m
d t
Untested, not true to gauge, galvanised
Must not be used for transport and lifting of loads! 2 22 125 6 6071.01.02
2,5 24 200 10 6071.01.25
3 26 280 15 6071.01.03
3,5 28 385 20 6071.01.35
4 32 500 27 6071.01.04
5 35 775 43 6071.01.05
6 42 1150 63 6071.01.06
7 49 1500 86 6071.01.07
8 52 2000 110 6071.01.08
10 65 3100 175 6071.01.10
Only available in 30 m lengths
6020. Round steel link chain DIN 763 Dimensions in mm Minimum Weight Item no.
Nominal ø Pitch breaking load in kg/m
Long link, tested, galvanised
d ± 0,5 t in kp
Must not be used for transport and lifting of loads!
4 32 600 0,270 6020.00.04
5 35 1000 0,430 6020.00.05
6 42 1400 0,630 6020.00.06
7 49 1800 0,860 6020.00.07
8 52 2500 1,10 6020.00.08
10 65 4000 1,75 6020.00.10
Only available in 30 m lengths
6010. Round steel link chain DIN 766 Dimensions in mm Minimum Weight Item no.
Nominal ø Pitch breaking load in kg/m
Short link, tested, galvanised in kp
d ± 0,5 t
Must not be used for power-driven hoists and chain slings!
4 16 600 0,320 6010.00.04
5 18,5 1000 0,500 6010.00.05
6 18,5 1400 0,750 6010.00.06
7 22 1800 1,00 6010.00.07
8 24 2500 1,35 6010.00.08
10 28 4000 2,25 6010.00.10
13 36 6400 3,80 6010.00.13
Only available in 30 m lengths
270 www.carlstahl.com
Slings: Bulk Chain
Dimensions Minimum Load capacity according Weight Item no. HB.4177. Round steel link chain EN 818-7
in mm breaking to DIN in kg in kg/m (formerly DIN 5684-8), galvanised.
Nominal Pitch load in kN Power-driven Manual Please specify hoist type with your order.
ød t hoists hoists
ts
ual hois
4 12 20 400 500 0,35 HB41.77.01
For man
5 15 32 630 750 0,54 HB41.77.02
6 18 45 900 1120 0,8 HB41.77.04
7 21 60 1250 1500 1,1 HB41.77.09
8 24 80 1600 2000 1,4 HB41.77.16
9 27 100 2000 2500 1,8 HB41.77.17
10 30 125 2500 3200 2,2 HB41.77.20 Special chains for
11 33 150 3000 3750 2,7 HB41.77.23 power-driven hoists are
13 39 212 4250 5300 3,8 HB41.77.25
available at short notice!
Chain Breaking Dimension Weight Item no. 6011. Stainless steel chain
dimensions load b in mm in kg/m
Material 1.4401, corrosion- and acid-resistant, short link,
d x t in mm in kN
must not be used for transport and lifting of loads.
Dimensions similar to DIN 5685-2
2 x 12 20 3,5 0,07 6011.00.02
3 x 16 45 5,5 0,16 6011.00.03
4 x 19 80 7,0 0,30 6011.00.04
5 x 21 125 9,0 0,50 6011.00.05
6 x 24 160 11,0 0,73 6011.00.06
www.carlstahl.com 271
Slings: Chain Accessories
6 RSK 6 27 27 6040.00.06
8 RSK 8 33 33 6040.00.08
10 RSK 10 38 38 6040.00.10
13 RSK 13 50 50 6040.00.13
18 RSK 18 74 74 6040.00.18
22 RSK 22 89 89 6040.00.22
Contents:
1 high strength, ageing resistant
2-leg chain sling,
Both legs can be shortened,
with safety hooks.
Usable length L1: 1500 mm L1 L1
Chain size: 6 mm
Load capacity: 0-45° = 1,6 t
45-60° = 1,12 t
1 polyester roundsling
Usable length L1:
1000 mm = circumference 2000 mm
Load capacity:
single direct 1000 kg
basket hitch 2000 kg
272 www.carlstahl.com
Slings: Combi Star Slings
5000.
Combi Star Slings
• No sliding of the 2 legs on
smooth surfaces
• Low weight, easy to handle and
minimised risk of injury
• Protects the load
• Special surface coating of the
belt material ensures long service
life even when working with rough
surfaces
• Chain sling according to
DIN EN 818-2
• Belt material according Depending on the
to DIN EN 1492-1 inclination angle the load
• Proven in hard use. capacity is reduced as follows:
Manufactured and marked 0-45° = 2100 kg
according to BGR 500. 45-60° = 1500 kg
www.carlstahl.com 273
Slings: Tensioning Chain Set, Engine Positioner
10 5000.00.61
20 5000.00.62
The hand chain can be operated from all angles without disruption.
The big gear ratio of the worm gear with highest possible efficiency
guarantees quick and easy handling in all positions.
B
274 www.carlstahl.com
Slings: Textile Slings
Textile slings
Load capacities
from 500 kg to 100 t
www.carlstahl.com 275
Slings: Polystar Slings
s
avy load
Even he ved
o
can be m safely!
nd
gently a
276 www.carlstahl.com
Slings: Fibre Rope Slings
www.carlstahl.com 277
Slings: Fibre Ropes
2100. 2200.
Hemp rope DIN EN 1261-B Polyamide rope
4-strands, twisted, made of 1st class DIN EN 696-A
hemp. Available as bundles, 220 m 3-strands, twisted, thermo-stabilised,
(722 ft) coils or on wooden reels. colour: grey. Available as bundles,
220 m (722 ft) coils or on wooden reels.
Core
Rope ø Weight in Minimum breaking load Item no. Rope ø Weight in Minimum breaking load Item no.
in mm kg/100 m in daN in mm kg/100 m in daN
8 4,7 450 2100.00.08 8 4 1320 2200.00.08
10 7,4 700 2100.00.10 10 6,2 2040 2200.00.10
12 11,1 1080 2100.00.12 12 8,9 2940 2200.00.12
16 18,5 1825 2100.00.16 16 15,8 5200 2200.00.16
20 28,5 2780 2100.00.20 20 24,5 8140 2200.00.20
24 41,0 3980 2100.00.24 24 35,5 11800 2200.00.24
30 64,0 6180 2100.00.30 30 55,5 17400 2200.00.30
36 93,0 8560 2100.00.36 36 80 24400 2200.00.36
278 www.carlstahl.com
Slings: Fibre Ropes
Length Item no. Length Item no. Length Item no. Length Item no.
in m in m in m in m
2,8 2151.00.28 2,0 2730.00.20 2,0 2150.00.20 2,5 2370.00.25
2,5 2730.00.25 2,5 2150.00.25
3,0 2730.00.30 3,0 2150.00.30
www.carlstahl.com 279
Slings: Webbing Slings
ctive,
le, lo ad prote
Du ra b proved
SpanSet Power SHTHAHR
o no m ic , and ap
The quality webbing sling ec
rities.
for heavy duty use! by autho
Instruction label
Load label
Webbing insert
RFID Transponder "EPIS"
L
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Loop length Item no.
in mm in kg in kg in mm
30 x 5,6 2000 1000 PB 1000 STAR 300 4430.10.10
60 x 5,6 4000 2000 PB 2000 STAR 300 4430.10.20
90 x 6,0 6000 3000 PB 3000 STAR 400 4430.10.30
120 x 6,2 8000 4000 PB 4000 STAR 400 4430.10.40
150 x 6,4 10000 5000 PB 5000 STAR 500 4430.10.50
180 x 7,6 12000 6000 PB 6000 STAR 700 4430.10.60
240 x 7,6 16000 8000 PB 8000 STAR 800 4430.10.80
300 x 7,6 20000 10000 PB 10000 STAR 900 4430.11.00
L
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Bracket size Item no.
in mm in kg in kg in mm
30 x 5,6 2000 1000 PB 1000 DD STAR 65/120 4430.20.10
60 x 5,6 4000 2000 PB 2000 DD STAR 80/140 4430.20.20
90 x 6,0 6000 3000 PB 3000 DD STAR 100/180 4430.20.30
120 x 6,2 8000 4000 PB 4000 DD STAR 152/220 4430.20.40
150 x 6,4 10000 5000 PB 5000 DD STAR 187/250 4430.20.50
180 x 7,6 12000 6000 PB 6000 DD STAR 223/290 4430.20.60
240 x 7,6 16000 8000 PB 8000 DD STAR 290/370 4430.20.80
300 x 7,6 20000 10000 PB 10000 DD STAR 355/440 4430.21.00
280 www.carlstahl.com
Slings: Webbing Slings
Protective tubing
Abrasion protection PU Protective tubing SF-1, Protective tubing SF-2, Protective tubing SC
for rough surfaces one-sided, for sharp edges two-sided, for sharp edges as clip-on, exchangeable,
for sharp edges
Protective tubing for Dimensions in mm Item no. Dimensions in mm Item no. Dimensions in mm Item no. Dimensions in mm Item no.
webbing sling type Width Height Width Height Width Height Width Height
PB 1000 STAR 60 1,4 4PHB.10.10 48 25 4S10.10.30 48 26 4S20.10.30 48 26 4SC0.10.30
PB 2000 STAR 81 1,5 4PHB.10.20 75 20 4S10.10.60 75 25 4S20.10.60 75 25 4SC0.10.60
PB 3000 STAR 121 1,8 4PHB.10.30 110 20 4S10.10.90 110 25 4S20.10.90 110 25 4SC0.10.90
PB 4000 STAR 160 2,0 4PHB.10.40 140 20 4S10.11.20 140 25 4S20.11.20 140 25 4SC0.11.20
PB 5000 STAR 159 2,3 4PHB.10.50 170 20 4S10.11.50 170 25 4S20.11.50 170 25 4SC0.11.50
PB 6000 STAR 240 2,3 4PHB.10.60 200 25 4S10.11.80 200 30 4S20.11.80 200 30 4SC0.11.80
PB 8000 STAR 320 2,0 4PHB.10.80 265 30 4S10.12.40 265 35 4S20.12.40 265 35 4SC0.12.40
PB 10000 STAR 480 2,3 4PHB.11.00 330 28 4S10.13.00 300 30 4S20.13.00 330 30 4SC0.13.00
Protective tubing for Dimensions in mm Item no. Dimensions in mm Item no. Dimensions in mm Item no. Dimensions in mm Item no.
webbing sling type Width Height Width Height Width Height Width Height
PB 1000 DD STAR 60 1,4 4PHB.10.10 48 25 4S10.10.30 48 26 4S20.10.30 48 26 4SC0.10.30
PB 2000 DD STAR 81 1,5 4PHB.10.20 75 20 4S10.10.60 75 25 4S20.10.60 75 25 4SC0.10.60
PB 3000 DD STAR 121 1,8 4PHB.10.30 110 20 4S10.10.90 110 25 4S20.10.90 110 25 4SC0.10.90
PB 4000 DD STAR 160 2,0 4PHB.10.40 140 20 4S10.11.20 140 25 4S20.11.20 140 25 4SC0.11.20
PB 5000 DD STAR 159 2,3 4PHB.10.50 170 20 4S10.11.50 170 25 4S20.11.50 170 25 4SC0.11.50
PB 6000 DD STAR 240 2,3 4PHB.10.60 200 25 4S10.11.80 200 30 4S20.11.80 200 30 4SC0.11.80
PB 8000 DD STAR 320 2,0 4PHB.10.80 265 30 4S10.12.40 265 35 4S20.12.40 265 35 4SC0.12.40
PB 10000 DD STAR 480 2,3 4PHB.11.00 330 28 4S10.13.00 300 30 4S20.13.00 330 30 4SC0.13.00
www.carlstahl.com 281
Slings: Webbing Slings
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Loop length Item no.
in mm in kg in kg in mm
30 x 13 2000 1000 PB 1000-SX 300 4651.30.10
60 x 13 4000 2000 PB 2000-SX 300 4651.30.20
90 x 13 6000 3000 PB 3000-SX 400 4651.30.30
120 x 13 8000 4000 PB 4000-SX 400 4651.30.40
150 x 13 10000 5000 PB 5000-SX 500 4651.30.50
180 x 13 12000 6000 PB 6000-SX 700 4651.30.60
240 x 13 16000 8000 PB 8000-SX 800 4651.30.80
300 x 13 20000 10000 PB 10000-SX 1000 4651.31.00
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Bracket size Item no.
in mm in kg in kg in mm
30 x 13 2000 1000 PB 1000-SX/DD 65/120 4654.30.10
60 x 13 4000 2000 PB 2000-SX/DD 80/140 4654.30.20
90 x 13 6000 3000 PB 3000-SX/DD 100/180 4654.30.30
120 x 13 8000 4000 PB 4000-SX/DD 152/220 4654.30.40
150 x 13 10000 5000 PB 5000-SX/DD 187/250 4654.30.50
180 x 13 12000 6000 PB 6000-SX/DD 223/290 4654.30.60
240 x 13 16000 8000 PB 8000-SX/DD 290/370 4654.30.80
300 x 13 20000 10000 PB 10000-SX/DD 355/440 4654.31.00
282 www.carlstahl.com
Slings: Webbing Slings
ugh
emely ro
For extr nd sharp
a
Two side coated webbing slings surfaces
Composition of two-sided edges!
Secutex coating
Power Plus webbing sling with
S2 two-sided polyurethane coating
and therefore extreme resistance
against cutting on both sides!
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Loop length Item no.
in mm in kg in kg in mm
40 x 18 2000 1000 PB 1000-S2 300 4632.10.10
70 x 18 4000 2000 PB 2000-S2 300 4632.10.20
100 x 18 6000 3000 PB 3000-S2 400 4632.10.30
130 x 18 8000 4000 PB 4000-S2 400 4632.10.40
160 x 18 10000 5000 PB 5000-S2 500 4632.10.50
190 x 18 12000 6000 PB 6000-S2 700 4632.10.60
250 x 18 16000 8000 PB 8000-S2 800 4632.10.80
310 x 18 20000 10000 PB 10000-S2 1000 4632.11.00
Webbing sling profile Load capacity in basket hitch Load capacity single direct Type Bracket size Item no.
in mm in kg in kg in mm
40 x 18 2000 1000 PB 1000-S2/DD 65/120 4632.20.10
70 x 18 4000 2000 PB 2000-S2/DD 80/140 4632.20.20
100 x 18 6000 3000 PB 3000-S2/DD 100/180 4632.20.30
130 x 18 8000 4000 PB 4000-S2/DD 152/220 4632.20.40
160 x 18 10000 5000 PB 5000-S2/DD 187/250 4632.20.50
190 x 18 12000 6000 PB 6000-S2/DD 223/290 4632.20.60
250 x 18 16000 8000 PB 8000-S2/DD 290/370 4632.20.80
310 x 18 20000 10000 PB 10000-S2/DD 355/440 4632.21.00
www.carlstahl.com 283
Slings: Webbing Slings
es
4653. Both sid
Polyester webbing sling with crane bracket c ted!
prote
and C-hook, Secuflex-coated
Equipped with C-hook for choker hitch applications
Webbing sling profile Load capacity Load capacity Bracket width Bracket height Type Item no.
in mm single direct in kg in choker hitch in mm in mm
in kg
4HB0. Liftfix webbing sling, 2-ply webbing sling • Fool-proof colour-coded according to European standard
with reinforced loops according to DIN EN 1492-1 • Reinforced crane loops
• Complies with current standards
• Quality tested
Webbing sling profile Load capacity Load capacity Loop size Type Item no.
in mm single direct in kg in basket hitch in mm
in kg
Webbing sling profile Load capacity Load capacity Loop size Type Item no.
in mm single direct in kg in basket hitch in mm
in kg
284 www.carlstahl.com
Slings: Webbing Slings
ainst
4641. Polyester webbing sling according to hly re sistant ag ue
Hig nd
d abrasio
DIN EN 1492-1 with Powerflex coating. wear an ng
l coati
This sling can be used with very rough surfaces as the Powerflex coating to specia
offers best protection against wear and abrasion. The sling is also protec-
ted against dirt and penetrating debris.
• Ideal for construction (precast concrete parts, steel pipes)
• Power for building construction (scaffolding parts, tube bundles, wood
parts or stones)
The webbing slings tighten closely around the load securing them (especi-
ally when the C-hook is used) without damaging the surface.
Webbing sling profile Load capacity Load capacity Loop size Type Item no.
in mm single direct in choker hitch in mm
in kg in kg
r
racket fo e
Crane b ugh us
ly ro
4641. Webbing sling extreme
with loop and C-hook H
Webbing sling profile Load capacity Load capacity Bracket width B Bracket height H Type Item no.
in mm single direct in choker hitch in mm in mm
in kg in kg
www.carlstahl.com 285
Slings: Roundslings
rsion!
The new SupraPlus – New Ve
More compact and robust than ever!
All around the globe SupraPlus roundslings prove their quality each and Advantages of the new SupraPlus:
every day. Now SpanSet is proud to present a further development of this • More narrow and compact
top-of-the-line product based on today’s know-how. By optimising the • More wear-resistant due to textile wire reinforcement
manufacturing process the thickness could be reduced by 25% making and ribbed profile made of a special fibre
handling much easier. Also the reinforcement ribs have been improved: • New and extremely tear-resistant quality label
The use of a new extra strong special fibre further increases the service life • Permanent woven-in and raised load
of the new SupraPlus. Hidden within the tear-proof quality label the RFID capacity indication
transponder comes as standard. This allows the new SupraPlus to be • RFID transponder as standard
integrated directly in the EPIS equipment management system. (suitable for EPIS)
EPIS (Electronic
Product Information Sys-
tant tem), see page 289
4x resis
wear!
against ER
OK
For Joker hooks see
page 289
Protective tubing
Instruction
label
4501. SpanSet-SupraPlus
5t
60
LL
βʺ
5t
W
cu e
x
se ti
te
de an
ie ar
nt sg
ra id
45
Gailighe
βʺ
Webbing
7t
Ve
Polyester roundsling according
25
insert
51
4t
94
t
to DIN EN 1492-2 with raised gliding ribs.
10
5t
Load label
L
RFID Transponder
"EPIS"
Type Load capacity single direct Thickness under load Width under load in mm L min. L max. Item no.
in kg in mm in m in m
Abrasion protection Protective tubing SF-1 Protective tubing SF-2 Protective tubing Protective tubing
Powerflex** one-sided for sharp one-sided for sharp Clip-SC as clip-on, ex- Clip-SC as clip-on, ex-
for rough surfaces edges edges changeable, for sharp changeable, for sharp
accord. to figure 3 accord. to figure 3 accord. to figure 3 edges accord. to figure 3 edges accord. to figure 5
*Dimensions
in mm
width x height
Protective Dimensions* Item no. Dimensions* Item no. Dimensions* Item no. Dimensions* Item no. Dimensions* Item no.
tubing for type W H W H W H W H W H
Supra Plus 500 90 0,9 4PRS.00.05 70 22 4S10.30.50 70 22 4S20.30.50 70 22 4SC0.30.50 70 22 4SC0.50.50
Supra Plus 1000 100 0,9 4PRS.00.10 70 22 4S10.30.50 70 22 4S20.30.50 70 25 4SC0.30.50 70 22 4SC0.50.50
Supra Plus 2000 120 0,9 4PRS.00.20 70 22 4S10.30.65 70 22 4S20.30.65 70 25 4SC0.30.65 70 25 4SC0.50.50
Supra Plus 3000 120 0,9 4PRS.00.30 70 22 4S10.30.75 70 22 4S20.30.75 70 25 4SC0.30.75 70 25 4SC0.50.65
Supra Plus 4000 150 1,0 4PRS.00.40 80 23 4S10.31.00 80 23 4S20.31.00 80 25 4SC0.31.00 80 25 4SC0.50.65
Supra Plus 5000 180 1,0 4PRS.00.50 95 25 4S10.31.25 95 25 4S20.31.25 95 25 4SC0.31.25 80 25 4SC0.50.75
Supra Plus 6000 180 1,0 4PRS.00.60 125 25 4S10.31.25 125 25 4S20.31.25 125 25 4SC0.31.25 80 25 4SC0.50.75
Supra Plus 8000 180 1,0 4PRS.00.80 145 25 4S10.31.50 145 25 4S20.31.50 145 25 4SC0.31.50 95 25 4SC0.51.00
286 www.carlstahl.com
Slings: Roundslings
r s
ndling fo m length
Easy ha Maximu !
heavy lo
ads! available
of 60 m
oney.
Safety. Save m gs!
Enhance
pro tective tubin
utex
Use Sec
Abrasion protection Protective tubing SF-1 Protective tubing SF-2 Protective tubing Protective tubing
Powerflex** for rough one-sided for sharp one-sided for sharp Clip-SC as clip-on, Clip-SC as clip-on,
surfaces edges edges exchangeable, for exchangeable, for
accord. to fig. 3 accord. to fig. 3 accord. to fig. 3 sharp edges accord. to fig. 3 sharp edges accord. to fig. 5
*Dimensions
in mm
width x height
Protective tubing Dimensions* Item no. Dimensions* Item no. Dimensions* Item no. Dimensions* Item no. Dimensions* Item no.
for type W H W H W H W H W H
Magnum 10000 240 2,3 4PRS.01.00 220 35 4S10.32.00 220 35 4S20.32.00 220 35 4SC0.32.00 120 35 4SC0.51.00
Magnum 15000 240 2,3 4PRS.01.50 270 35 4S10.32.50 270 40 4S20.32.50 270 40 4SC0.32.50 145 40 4SC0.51.25
Magnum 20000 320 2,0 4PRS.02.00 325 35 4S10.33.00 325 50 4S20.33.00 325 45 4SC0.33.00 145 40 4SC0.51.25
Magnum 25000 320 2,0 4PRS.02.50 325 35 4S10.33.00 325 50 4S20.33.00 325 45 4SC0.33.00 170 50 4SC0.51.50
Magnum 30000 320 2,0 4PRS.03.00 325 35 4S10.33.00 325 50 4S20.33.00 325 45 4SC0.33.00 170 50 4SC0.51.50
Magnum 40000 400 2,3 4PRS.04.00 370 35 4S10.33.50 370 65 4S20.33.50 370 65 4SC0.33.50 220 65 4SC0.52.00
Magnum 50000 – – – – – – – – – 520 75 4SC0.34.00 – – 4SC0.52.20
Magnum 60000 – – – – – – – – – 520 75 4SC1.32.50 – – –
MagnumPlus 80000 – – – – – – – – – 580 75 4SC2.32.50 – – –
MagnumPlus 100000 – – – – – – – – – 640 75 4SC2.32.80 – – –
www.carlstahl.com 287
Slings: Roundslings
lue
4RS0. Liftfix roundslings: Great va
o ne y!
DIN-complying and more! for m
• Fool-proof colour-coded according to European standard
• Complies with current DIN standard
• Quality tested
288 www.carlstahl.com
Slings: Accessories
E R
OK
Always be on
the winning side
with the
L
ASH 1t 1000 84 27 32 30 20 25 112 0,6 4109.00.10
B1
ASH 2t 2000 110 33 42 36 20 25 134 1,7 4109.00.20
ASH 3t 3000 132 30 50 46 22 28 145 2,5 4109.00.30
ASH 4t 4000 130 49 60 55 31 35 180 3,2 4109.00.40
B2
ASH 5t 5000 130 49 60 55 31 35 180 3,3 4109.00.50
ASH 6t 6000 130 49 60 55 31 35 180 3,3 4109.00.60 H
G A
EPIS
(Electronic Product Information System)
NEW!
Modern equipment management – fast, easy and comfortable
Benefit from the new EPIS (Electronic Product Information System) with
RFID (Radio Frequency Identification) technology and manage your per-
sonal protective equipment, your cargo lashing and your lifting slings
from your PC in a very comfortable way. All your products can be retrofit-
ted with the suitable, very robust transponders. This saves you a lot of
time when planning and documenting the mandatory yearly inspection
of your equipment:
• Automatically reminds you of inspection and maintenance dates
• Full network capability and online access simplifies documentation
• Multiple customers can be managed at the same time (ideal for
inspection services)
• Photos, logos, spare parts and pricelists can be embedded in your
documents (Excel interface included)
• Intuitional work due to Windows-/Office desktop
www.carlstahl.com 289
Slings: VarioWeb, VarioSling
4449. VarioWeb
The length-adjustable belt sling
se
rsatile u
More ve !
le slings
for texti
4449. Item no. Load capacity 1-leg Type L1-min Can be Weight 1st Weight add.
RSG 1-leg sling single direct shortened metre in kg metre in kg
1-leg sling in kg in mm to (in mm)
4449. Item no. Load capacity 2-leg Type L1-min Can be Weight 1st Weight add.
RSG 2-leg sling at angle 0-45° shortened metre in kg metre in kg
2-leg sling in kg in mm to (in mm)
4449. Item no. Load capacity 4-leg Type L1-min Can be Weight 1st Weight add.
RSG 4-leg sling at angle 0-45° shortened metre in kg metre in kg
4-leg sling in kg in mm to (in mm)
while
Available 4503. VarioSling
st!
stocks la
Stepless length adjustment for roundslings
The new VarioSling for flexible lifting
In the past a roundsling could only be shortened by winding it around the
crane hook once or several times. This can be dangerous as only one
layer is allowed in the crane hook and otherwise the roundsling might be
damaged by squeezing or abrasion.
VarioSling
B1
B1
roundsling shortener
A
A
D
D
4503.10.10 1000 1 x SupraPlus 1000, 1 x VarioSling 1000, 1 x ASH Joker hook 130 240 30 1,9
4503.10.20 2000 1 x SupraPlus 2000, 1 x VarioSling 2000, 1 x ASH Joker hook 140 280 35 2,0
4503.30.10 1000 1 x SupraPlus 1000, 1 x VarioSling 1000, 3 x ASH Joker hook 130 240 30 1,9
4503.30.20 2000 1 x SupraPlus 2000, 1 x VarioSling 2000, 3 x ASH Joker hook 140 280 35 2,0
290 www.carlstahl.com
Slings: Textile Bridle Slings
andling,
w e ig ht, easy h and quality
SpanSet bridle slings with high strength Low ology
in techn
components according to EN 1677 perfect
with safety hook
Lengths up to 10 m available
as standard
Other hook types are available on request
Min. length 2,5 m without fittings from type RSG-4-21000-LS and bigger
www.carlstahl.com 291
Slings: Woven Wire Rope Slings
ney with
Save mo !
ps
rope loo
Push the choker bracket forward … … slip rope loop through loop with … and the perfect choker hitch
choker bracket … is complete.
Load capacity Load capacity Length Webbing Rope loop L2 Rope Ø Weight Item no.
single direct in kg in choker hitch L1 width thickness in mm in mm 1st metre add. metre
in kg in m in mm in mm in kg in kg
1000 800 2,0 36 6 200 8 1,30 0,30 4380.01.10
1500 1200 2,0 65 6 200 8 1,60 0,50 4380.01.15
3000 2400 2,0 90 8 250 12 3,20 0,70 4380.01.30
4000 3200 2,0 120 8 300 16 5,80 0,90 4380.01.40
5000 4000 2,0 120 8 350 16 6,50 1,20 4380.01.50
4250.10. Woven wire rope sling, 4250.20. Woven wire rope sling,
galvanized with loop ends galvanized and vulcanised with loop ends
and flat pressed sleeve. BG-tested. and flat pressed sleeve. BG-tested.
Secutex-coated version available on request Secutex-coated version available on request
Load capacity Surface Sling profile Thickness of sleeve Loop length Item no.
in basket hitch in kg in mm in mm in mm
2000 galvanised 30 x 6 20 200 4250.10.07
2000 vulcanised 40 x 13 20 200 4250.20.07
3000 galvanised 45 x 6 24 200 4250.10.12
3000 vulcanised 55 x 16 24 200 4250.20.12
4000 galvanised 55 x 8 26 250 4250.10.20
4000 vulcanised 75 x 16 26 250 4250.20.20
6000 galvanised 65 x 8 26 250 4250.10.30
6000 vulcanised 85 x 16 26 250 4250.20.30
292 www.carlstahl.com
Slings: Woven Wire Rope Slings
Woven wire rope slings are suitable for gentle lifting of sharp- All woven wire rope slings are available in galvanised, vulcanised
edged loads. They are unrivalled for their durability and or PU-coated version!
resistance against acids, leaches and other chemicals (stainless
steel version on request)
www.carlstahl.com 293
Slings: Woven Wire Rope Slings
4371./4372. Woven wire rope slings, 4373. Buckle suitable for woven wire rope slings
endless with buckle
Galvanised and additionally vulcanised or PU-coated.
Totally twist-free version.
gs end-
n w ir e rope slin use
Wove le for
ith buck
less or w rning devices.
d tu
with loa
294 www.carlstahl.com
Slings: Edge Protectors
e
tects th
th e load – pro s ion .
Protects magnetic adhe Carl Stahl EDGE PROTECTORS
ith
sling. W offer you the following advantages:
5082. 5081.
Edge protectors for ropes Edge protectors
• With magnetic adhesion for webbing slings and
• Made of abrasion-resistant round slings
hard rubber
• With magnetic adhesion
• Rigid version
• Made of aluminium
• Hinged version
For ropes Weight Item no. For ropes For chains Weight Item no.
in kg/pce in kg/pce
up to 25 mm 1,0 5082.00.25 up to 25 mm up to size 6 2,2 5081.00.25
up to 50 mm up to size 13 3,5 5081.00.50
up to 70 mm up to size 18 6,4 5081.00.70
5080. 5086.
Edge protectors Shipyard edge protectors
for ropes and chains for ropes
• With magnetic adhesion • With magnetic adhesion
• Made of aluminium • Suitable for 2 legs
• Hinged version • Special construction for 20 mm
metal sheet overhang
• Attachment angles can be
bigger or smaller than 90°
For webbing slings For round slings Weight Item no. Groove width for Side piece Side piece Width Height of Weight Item no.
in kg/pce rope ø up to mm length in mm width in mm in mm side piece in kg
up to 80 mm width up to 80 mm width 2,4 5080.00.80 in mm
up to 150 mm width up to 150 mm width 5,1 5080.01.50 70 125 295 365 105 15,5 5086.00.70
www.carlstahl.com 295
Slings: Carl Stahl Load Charts
296 www.carlstahl.com
Slings: Accessories
Front Reverse
www.carlstahl.com 297
Slings: Impact Protection
The preferred design of the secutex buffer pad. The perforated steel plate
insert serves 2 purposes:
• It serves as reinforcement for the flexible secutex material;
the steel plate prevents vertical and horizontal expansion.
• Easy fastening by screws, rivets or nails.
Thickness Item no. Item no. Item no. Item no. Item no. Item no.
in mm width 50 mm width 70 mm width 100 mm width 120 mm width 150 mm width 200 mm
10 4905.00.10 4907.50.10 4910.00.10 4912.50.10 4915.00.10 4920.00.10
15 4905.00.15 4907.50.15 4910.00.15 4912.50.15 4915.00.15 4920.00.15
20 4905.00.20 4907.50.20 4910.00.20 4912.50.20 4915.00.20 4920.00.20
30 4905.00.30 4907.50.30 4910.00.30 4912.50.30 4915.00.30 4920.00.30
298 www.carlstahl.com
Slings: Impact Protection
To be attached to the outer posts of the rack. Prevents the posts from
bending in.
Width in mm Length in mm Weight in kg Item no.
82 1000 11,0 4006.A0.01
87 1000 11,3 4006.A0.02
102 1000 16,2 4006.A0.03
112 1000 16,9 4006.A0.04
www.carlstahl.com 299
Slings: Fork Protection
Fork extension Ideal fork extension with low self weight. Without any tools it can be simp-
with or without coating ly slid over the prong and is secured by bolt and pin.
Optional secutex coating available according to your requirements. In
case of coated top side the perforated steel plate insert avoids detach-
ment of the coating. Thickness and width of the fork extension are deter-
mined by the prong profile and the load capacity.
Length starting from 1,20 m, suitable for all common prong profiles.
Special dimensions are also available.
Special fork extension for areas where the prongs have to be protected
from all sides from penetrating debris. Optionally also available with secu-
Fork extension, closed all around, tex coating. This coating is extremely sturdy and impact resistant, sound
with or without coating absorbing and slip-proof. It is simply slid over the prong and is secured by
bolt and pin.
80 x 30, 85 x 35 4004.01.00
100 x 30, 100 x 35, 100 x 40 4004.02.00
100 x 45, 105 x 45 4004.03.00
The maximum allowable
120 x 40, 120 x 45, 120 x 50 4004.04.00
extension length = exi-
sting fork length x 1,65! 125 x 50 4004.05.00
80 x 30, 85 x 35 4005.01.00
100 x 30, 100 x 35, 100 x 40 4005.02.00
100 x 45, 105 x 45 4005.03.00
120 x 40, 120 x 45, 120 x 50 4005.04.00
125 x 50 4005.05.00
300 www.carlstahl.com
Slings: Fork Protection
This is a special version within the secutex range of impact protection for
use with forklift prongs.
Prongs with direct coating are ideal for continuous heavy duty use! Slip-
proof, sound absorbing, cushioning and wear-resistant! The prong tip is
equipped with a preformed steel cross bar that prevents the coating from
being peeled off. The rounded and slanted profile facilitates the picking-up
of pallets.
www.carlstahl.com 301
Submersible Pumps
Modular design:
All parts of the pump have been designed to the modular principle sim-
plifying maintenance and stockkeeping of spares.
All these advantages add to your benefit as they ensure a high reliabi-
lity and a long service life.
*except type P 40 CS
16 32 32
14 28 28
12 24 24
Water column in m
HD
Water column in m
Water column in m
10 20 20
8 16 16 ND
6 12 12
4 8 8
2 4 4
0 0 0
0 100 200 300 400 500 600 0 400 800 1200 1600 0 400 800 1200 1600 2000 2400
l-in min l-in min l-in min
Water column in m
50 20
40 16
30 12
ND
20 8
Please see page 304 for
10 4 our extensive range of
0
accessories.
0
0 1000 2000 3000 4000 5000 6000 0 400 800 1200 1600
l-in min l-in min
302 www.carlstahl.com
Submersible Pumps
92Z0.
Synthetic fire hose with polyester jacket,
inside rubber lined, complete with couplings
Size Inside ø in mm Length in m Item no.
C 52 20 92Z0.05.2C
B 75 20 92Z0.07.5B
A 100 20 92Z0.10.0A
F 150 20 92Z0.15.0F
92KE.
Tested pump lifting chain for exact positioning,
securing and lifting of a submersible pump.
Made of stainless steel (material 1.4404),
chain ø 5 mm to 13 mm, with welded-in master links,
standard length 5 m.
1000 mm
5 x 15 10 x 65 x 20 450 92KE.00.05
6 x 18 13 x 110 x 60 750 92KE.00.06
8 x 24 16 x 110 x 60 1250 92KE.00.08
10 x 30 18 x 135 x 75 2000 92KE.00.10
13 x 39 22 x 160 x 50 3200 92KE.00.13
www.carlstahl.com 303
Submersible Pumps
92Z1. Aluminium
suction coupling
Size Hose Item no.
92Z2.
C 52 92Z1.05.2C
Aluminium hose sleeves
B 75 92Z1.07.5B
A 100 92Z1.10.0A Size Hose Item no.
F 150 92Z1.15.0F C 52 92Z2.05.2C
B 75 92Z2.07.5C
92Z3. Aluminium
female adaptor
Size Thread Item no.
in “
C 2 92Z3.I0.2C
92Z1.
B 2 1/2 92Z3.I0.2B
Aluminium reducer
B 3 92Z3.I0.3B Size Item no.
A 4 92Z3.I0.4A C/B 92Z1.00.CB
F 6 92Z3.I0.6F A/B 92Z1.00.AB
F/A 92Z1.00.FA
92Z3. Aluminium
male adaptor
Size Thread Item no. 92Z0.
in “ Aluminium cap
C 2 92Z3.A0.2C
Size Item no.
B 2 1/2 92Z3.A0.2B
C 92Z0.00.0C
B 3 92Z3.A0.3B
B 92Z0.00.0B
A 4 92Z3.A0.4A
A 92Z0.00.0A
92Z1. Aluminium
basket type strainer 92Z0.
Aluminium gated manifold
Size Item no.
Size Item no.
C 92Z1.00.0C
B / C-C 92Z0.0B.CC
B 92Z1.00.0B
A / B-B 92Z0.0A.BB
A 92Z1.00.0A
304 www.carlstahl.com
Steel Wire Ropes
www.carlstahl.com 305
Steel Wire Ropes: Crane Rope Types
306 www.carlstahl.com
Steel Wire Ropes: Wire Rope Accessories
Pressed thimble DIN 6899-B Pressed Loop Cast socket (incl. synthetic Pointed end
resin casting material)
www.carlstahl.com 307
Steel Wire Ropes: Crane Ropes
For stainless steel micro cables see page 316 and following.
For stainless steel chains and accessories see page 223 and
following.
308 www.carlstahl.com
Steel Wire Ropes: Crane Ropes
www.carlstahl.com 309
Steel Wire Ropes: Crane Ropes
310 www.carlstahl.com
Steel Wire Ropes: Ropes for Theatre and Stage Technology
1551. 1601.
Round strand rope Round strand rope
with black surface with black surface
and steel core and steel core
Application: Application:
Theatre and stage technology Theatre and stage technology
Rope ø Minimum breaking load Weight Item no. Rope ø Minimum breaking load Weight Item no.
in mm (tensile strength 1960 N/mm2) in kg/m (tensile strength 1960 N/mm2) in kg/m
in mm
kN t kN t
1,5 1,57 0,160 0,0089 1551.30.15BS 3,0 5,86 0,598 0,0342 1601.30.30BS
2,0 2,81 0,287 0,0157 1551.30.20BS 4,0 10,4 1,060 0,0609 1601.30.40BS
2,5 4,39 0,448 0,0246 1551.30.25BS 5,0 16,3 1,660 0,0952 1601.30.50BS
3,0 6,32 0,646 0,0354 1551.30.30BS 6,0 23,5 2,390 0,1380 1601.30.60BS
4,0 11,3 1,140 0,0629 1551.30.40BS 7,0 31,9 3,260 0,1870 1601.30.70BS
5,0 17,6 1,800 0,0983 1551.30.50BS 8,0 41,6 4,240 0,2430 1601.30.80BS
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Steel Wire Ropes: Round Strand Ropes
For stainless steel micro cables see page 316 and following.
For stainless steel chains and accessories see page 223 and A works test certificate for
following. your steel wire rope is available
on request.
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Steel Wire Ropes: Round Strand Ropes
0642. 1642.
Round strand rope, Round strand rope,
galvanised galvanised
Construction 6x36 Warrington- Construction 6x36 Warrington-
Seale FC, according to DIN EN Seale WC, according to DIN EN
12385-4 (DIN 3062) 12385-4 (DIN 3064)
Rope ø Minimum breaking load Weight Item no. Rope ø Minimum breaking load Weight Item no.
in mm (tensile strength 1770 N/mm²) in kg/m in mm (tensile strength 1770 N/mm²) in kg/m
kN t kN t
12 84,0 8,56 0,547 0642.21.20 12 89,9 9,16 0,602 1642.21.20
13 98,3 10,02 0,643 0642.21.30 13 106 10,80 0,707 1642.21.30
14 114 11,62 0,745 0642.21.40 14 124 12,64 0,820 1642.21.40
16 149 15,18 0,973 0642.21.60 16 161 16,41 1,07 1642.21.60
18 189 19,26 1,23 0642.21.80 18 204 2079 1,35 1642.21.80
20 234 23,84 1,52 0642.22.00 20 252 25,68 1,67 1642.22.00
22 282 28,74 1,84 0642.22.20 22 304 30,98 2,02 1642.22.20
24 336 34,24 2,19 0642.22.40 24 363 36,99 2,41 1642.22.40
26 395 40,25 2,57 0642.22.60 26 425 43,31 2,83 1642.22.60
28 458 46,67 2,98 0642.22.80 28 493 50,24 3,28 1642.22.80
32 598 60,94 3,89 0642.23.20 32 644 65,62 4,28 1642.23.20
36 797 81,21 4,93 0642.23.60 36 816 83,15 5,42 1642.23.60
40 934 95,17 6,08 0642.24.00 40 983 100,17 6,69 1642.24.00
r all
l wire ropes fo
Specia ilable
pes ava
crane ty
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Steel Wire Ropes: Round Strand Ropes
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Steel Wire Ropes: Round Strand Ropes
1582. 1522.
Round strand rope, Spiral rope, galvanised
galvanised Construction 1x7 according to
Construction 6x19 Seale IWRC, DIN 3052
according to DIN 12385-4 (DIN 3058)
Rope ø Minimum breaking load Weight Item no. Rope ø Minimum breaking load Weight Item no.
in mm (tensile strength 1960 N/mm2) in kg/m in mm (tensile strength 1770 N/mm2) in kg/m
kN t kN kg
10 66 6,78 0,410 1582.31.00 0,6 0,347 35,3 0,00181 1522.20.06
11 80 8,20 0,496 1582.31.10 0,8 0,617 62,7 0,00321 1522.20.08
12 96 9,75 0,590 1582.31.20 1,0 0,963 98,6 0,00502 1522.20.10
13 112 11,44 0,693 1582.31.30 1,5 2,17 221 0,0113 1522.20.15
14 130 13,22 0,803 1582.31.40 2,0 3,85 392 0,0201 1522.20.20
16 170 17,33 1,050 1582.31.60
0621. 1532.
Round strand rope, Spiral rope, galvanised
ungalvanised Construction 1x19
Construction 8x19 Seale FC, according to DIN 3053
according to DIN 12385-4 (DIN 3062)
Application: Elevators
Rope ø Minimum breaking load Weight Item no. Rope ø Minimum breaking load Weight Item no.
in mm (tensile strength 1570 N/mm2) in kg/m in mm (tensile strength 1770 N/mm2) in kg/m
kN t kN kg
8 28,8 2,93 0,223 0621.20.80 1,0 0,930 94,5 0,00495 1532.20.10
9 36,5 3,72 0,282 0621.20.90 1,5 2,09 213 0,0111 1532.20.15
10 45,1 4,60 0,348 0621.21.00 2,0 3,72 378 0,0198 1532.20.20
11 54,5 5,55 0,422 0621.21.10 2,5 5,81 591 0,0310 1532.20.25
12 64,9 6,61 0,502 0621.21.20 3,0 8,37 851 0,0446 1532.20.30
13 76,1 7,75 0,589 0621.21.30 3,5 11,4 1160 0,0607 1532.20.35
14 88,3 9,00 0,683 0621.21.40 4,0 14,9 1510 0,0793 1532.20.40
16 115,0 11,72 0,892 0621.21.60 5,0 23,2 2360 0,124 1532.20.50
1621. 1542.
Round strand rope, Spiral rope, galvanised
ungalvanised Construction 1x37
Construction 8x19 Seale IWRC, according to DIN 3054
according to DIN 12385-4 (DIN 3062)
Application: Elevators
Rope ø Minimum breaking load Weight Item no. Rope ø Minimum breaking load Weight Item no.
in mm (tensile strength 1570 N/mm2) in kg/m in mm (tensile strength 1770 N/mm2) in kg/m
kN t kN kg
8 34,1 3,47 0,22 1621.20.80 3,0 8,16 830 0,0440 1542.20.30
9 43,1 4,39 0,344 1621.20.90 4,0 14,5 1480 0,0782 1542.20.40
10 53,2 5,42 0,417 1621.21.00 5,0 22,7 2310 0,122 1542.20.50
11 64,3 6,55 0,505 1621.21.10 6,0 32,7 3320 0,176 1542.20.60
12 76,6 7,81 0,601 1621.21.20 7,0 44,4 4520 0,240 1542.20.70
13 89,8 9,15 0,705 1621.21.30 8,0 58,1 5900 0,313 1542.20.80
14 104,0 10,60 0,817 1621.21.40 9,0 73,5 7470 0,396 1542.20.90
16 136,0 13,86 1,07 1621.21.60 10,0 90,7 9220 0,489 1542.21.00
your
c ontact us for uirements!
Please l wire rope req
a
individu
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TechnoCables
TechnoCables
Technical ropes and strands in stainless steel and
galvanised from 0,09 to 8 mm diameter in different
constructions
Pressed standard fittings in brass, galvanised steel
and stainless steel
Die-cast standard terminals in high quality zinc
cast alloy
Wide range of accessories like pulleys, flat- and
round wire spirals, wire rope sleeves, fork heads,
adjustment screws, thimbles etc.
Some typical
applications
Contact
316 www.carlstahl.com
TechnoCables
Rope ø MBL at t/s 1770 N/mm² Weight kg‰m Item no. Rope ø MBL at t/s 1770 N/mm² Weight kg‰m Item no.
in mm in mm
Nominal ø Outer ø MBL at t/s 1770 N/mm² Item no. Nominal ø Outer ø MBL at t/s 1770 N/mm² Item no.
in mm in mm in mm in mm
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TechnoCables
Operational demands
Recommended pulley
low medium high
3 BP-pulley
3 MP-pulley
Ropes up to 3 mm ø
3 UP-pulley
3 SP-pulley
Ropes up to 8 mm ø
3 LP pulley with plain bearing
Pulley type BP
The chemical composition, regular
structure, and high crystallinity of Del-
rin® give Carl Stahl BP pulleys a com-
bination of physical properties not
available with either metals or plastics
such as:
• High mechanical strength
and rigidity
• Fatigue endurance unmatched by
other plastics
• Natural lubricity
• Excellent resistance to moisture,
gasoline, sunlight, solvents, and
many other neutral chemicals
• Excellent dimensional stability and
wide useful temperature range
up to 110°C (230°F)
Minimum order quantity: 5 pcs.
Please contact us for larger quantities.
For rope ø Dimensions in mm Item no.
up to mm A B C E R
+ 0,17 ± 0,5 ± 0,5 + 0,20
- 0,10 - 0,30
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TechnoCables
Pulley type MP
These polyamide pulleys feature a
bushing of sintered self-lubricating
bronze which is oil-impregnated,
increasing the working life. Sintered
bronze is highly corrosion and wear
resistant.
Pulley type UP
Carl Stahl UP pulleys have the
following features:
• Standard polyamide pulley for
universal applications
• With open-type precision
machined ball bearing
• For moderate load and speed
applications
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TechnoCables
Pulley type SP
This range of pulleys has the load capacity can be calculated
following features: with the following multiplication
• Polyamide pulley for highest factors:
operational demands
• Precise shielded bearing with RPM n ( 1 ) Multiplication factor
tight tolerances, lubrication and min.
protection against grime 50 2,5
• High rpm and load capacity 100 1,9
300 1,23
The loads indicated in the chart be- 800 0,83
low represent approximate dynamic 1000 0,76
load capacities of the bearing under
normal conditions, with constant
load and speed, at an average wor-
king life of 2500 hrs. assuming cor-
rect installation, clean working con-
ditions and proper lubrication.
For speeds other than 500 rpm the
Pulley type LP
of high strength Poly-
amide, without bearing
On lightly loaded applications
where the working load is less than
10% of the maximum load it is
possible to use LP pulleys without
bearings.
*The maximum load capacity indicates the permissible load in static operation. For a long service life in continuous operation a load of less than 10% of
the maximum load is recommended.
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TechnoCables
Pulley type LP
with sintered bronze
bushing
These LP pulleys have a plain bea-
ring which is 25% oil-impregnated.
The oil impregnation lasts for the
whole life of the pulley.
*The maximum load capacity indicates the permissible load in static operation. For a long service life in continuous operation a load of less than 25% of
the maximum load is recommended.
Pulley type LP
of high strength polyamide
with needle roller bearing
LP pulleys are also available with
needle roller bearings. This gives
them a longer working life especially
at higher velocities and improves
their wear resistance if the recom-
mended maximum load is not excee-
ded.
*The maximum load capacity indicates the permissible load in static operation. For a long service life in continuous operation a load of less than 25% of
the maximum load is recommended.
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Steel Wire Ropes: Accessories
C 7 5 7 19 0,270 5090.00.20
C 9 7 9 32,5 0,750 5090.00.30
C 12 8 12 50 1,500 5090.00.31
C 16 14 16 63 2,300 5090.00.32
Type C7 Type C9 Type C12 Type C16
Aluminium sleeves
Rope ø Item no.
in mm
1 T100.54.30
1,2-1,5 T151.20.42
1,6-2,0 T201.60.42
2,5 P500.00.25
3 P500.00.30
3,5 P500.00.35
4 P500.00.40
4,5 P500.00.45
5 P500.00.50
6 P500.00.60
8 P500.00.80
10 P500.01.00
12 P500.01.20
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Steel Wire Ropes: Accessories
CGT0.
Swaging tools for oval Savapress loop sleeves
Destructive tests proved a pull-off force of 70% to 100% of the rope’s
minimum breaking load. Due to the tolerances in rope diameters it is
recommendable to verify the actual pull-off force by trials. In case of
strand constructions (1x7, 1x19) it is advisable to use 2 sleeves.
Type T185
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Accessories: Cablegrips
ks,
able soc gers”
– als o called c e se Fin
s in
Cablegri
p
s lee v es or “Ch electrical
lling port
cable pu to pull and sup
- are us
ed
o isting ropes
h
pipes or
cables,
For quick and flexible fastening of cables, ropes or pipes free of damage The type K II may not only be used for towing cables and pipes. It can
to a traction or winch rope for towing in cable trenches, tubes etc. also be moved alongside the cable due to its open front end for readjust-
(Type K I-k ideal for use with swivel connectors) ment.
For rope ø Total Permissible Thimble Weight Item no. Item no. For rope ø Total length Permissible load Thimble Item no. Item no.
in mm length load in kN Ø in kg in mm in mm in kN Ø with with
in mm in mm with eye with thimble in mm 2 eyes 2 thimbles
8-15 1400 5,9 18 0,2 1010.10.15 101K.10.15 8-15 1400 5,9 16 1020.10.15 102K.10.15
15-20 1400 9,1 18 0,5 1010.10.20 101K.10.20 15-20 1400 9,1 16 1020.10.20 102K.10.20
20-30 1450 13,2 18 0,7 1010.10.30 101K.10.30 20-30 1450 13,2 18 1020.10.30 102K.10.30
30-40 1450 17,6 18 0,9 1010.10.40 101K.10.40 30-40 1450 17,6 18 1020.10.40 102K.10.40
40-50 1500 17,6 18 1,3 1010.10.50 101K.10.50 40-50 1500 17,6 18 1020.10.50 102K.10.50
50-60 1500 31,2 20 1,8 1010.10.60 101K.10.60 50-60 1500 31,2 20 1020.10.60 102K.10.60
60-70 1750 39,0 24 2,2 1010.10.70 101K.10.70 60-70 1750 39,0 20 1020.10.70 102K.10.70
70-80 1750 39,0 24 2,5 1010.10.80 101K.10.80 70-80 1750 39,0 24 1020.10.80 102K.10.80
80-90 1750 46,8 32 3,3 1010.10.90 101K.10.90 80-90 1750 46,8 28 1020.10.90 102K.10.90
90-100 1750 54,6 32 3,7 1010.11.00 101K.11.00 90-100 1750 54,6 30 1020.11.00 102K.11.00
100-120 1750 62,4 32 4,6 1010.11.20 101K.11.20 100-120 1750 62,4 30 1020.11.20 102K.11.20
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Accessories: Cablegrips
This extra flexible type is suitable for fibre optic cables. Other versions
(loop type and size) are also available.
Cablegrips in other versions (e.g. loop type and size) and in other
materials (e.g. stainless steel) are available on request.
For cable Total length Mesh length Permissible load Item no. Item no. Item no. Item no. Item no. Item no.
ø in mm in mm in mm in kN single single open sided open sided
loop thimble 2 loops 2 thimbles with thimble with 2 thimbles
8-15 300 200 2,0 1H10.10.15 1H1K.10.15 1H20.10.15 1H2K.10.15 1H1M.10.15 1H2M.10.15
15-20 400 250 3,0 1H10.10.20 1H1K.10.20 1H20.10.20 1H2K.10.20 1H1M.10.20 1H2M.10.20
20-30 500 300 4,4 1H10.10.30 1H1K.10.30 1H20.10.30 1H2K.10.30 1H1M.10.30 1H2M.10.30
30-40 600 400 5,9 1H10.10.40 1H1K.10.40 1H20.10.40 1H2K.10.40 1H1M.10.40 1H2M.10.40
40-50 700 500 5,9 1H10.10.50 1H1K.10.50 1H20.10.50 1H2K.10.50 1H1M.10.50 1H2M.10.50
50-60 750 500 10,4 1H10.10.60 1H1K.10.60 1H20.10.60 1H2K.10.60 1H1M.10.60 1H2M.10.60
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Accessories: Rope Clips
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Accessories: Rope Clips
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Accessories: Thimbles
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Accessories: Thimbles
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Accessories: Turnbuckles
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Accessories: Turnbuckles
J open J open
K closed K closed
R R
D A
A
S S
F
BB BB
Nominal size Load capacity Dimensions in mm Weight Item no. Item no.
in inches in t* A D E** F J open K closed M open N closed R S X** BB in kg
5731. 5732. 5731 5732 5731 5732 5731 5732 5731 5732
1/4 x 4 0,18 0,23 6,35 11,4 40,4 32,3 198 300 189 198 307 311 205 210 19,8 8,64 44,4 102 0,14 5731.14.04 5732.14.04
5/16 x 4 1/2 0,32 0,36 7,94 12,7 49,3 38,1 221 344 221 230 342 359 241 244 23,9 11,2 53 114 0,21 5731.51.04 5732.51.04
3/8 x 6 0,45 0,54 9,53 14,2 58,0 45,0 279 444 279 292 456 461 303 309 28,5 13,5 64 152 0,34 5731.38.06 5732.38.06
1/2 x 6 0,68 1,00 12,7 16,8 74,5 58,0 316 485 316 332 500 507 347 355 36,6 18,3 82 152 0,73 5731.12.06 5732.12.06
1/2 x 9 0,68 1,00 12,7 16,8 74,5 58,0 392 637 392 408 652 659 423 431 36,6 18,3 82 229 0,83 5731.12.09 5732.12.09
1/2 x 12 0,68 1,00 12,7 16,8 74,5 58,0 485 789 469 485 804 812 502 507 36,6 18,3 82 305 0,94 5731.12.12 5732.12.12
5/8 x 6 1,02 1,59 15,9 21,3 93,5 71,0 355 525 355 373 545 551 393 398 44,5 22,2 99,1 152 1,25 5731.58.06 5732.58.06
5/8 x 9 1,02 1,59 15,9 21,3 93,5 71,0 431 677 431 449 698 703 469 475 44,5 22,2 99,1 229 1,42 5731.58.09 5732.58.09
5/8 x 12 1,02 1,59 15,9 21,3 93,5 71,0 507 830 507 525 850 856 545 551 44,5 22,2 99,1 305 1,59 5731.58.12 5732.58.12
3/4 x 6 1,36 2,36 19,1 24,9 115 85,0 397 569 397 416 596 600 443 448 53 25,4 119 152 1,76 5731.34.06 5732.34.06
3/4 x 9 1,36 2,36 19,1 24,9 115 84,5 492 721 473 492 748 752 519 524 53 25,4 119 229 2,09 5731.34.09 5732.34.09
3/4 x 12 1,36 2,36 19,1 24,9 115 84,5 549 873 549 569 901 905 596 600 53 25,4 119 305 2,46 5731.34.12 5732.34.12
3/4 x 18 1,36 2,36 19,1 24,9 115 84,5 1159 1178 702 721 1205 1210 748 752 54 25,4 119 457 3,29 5731.34.18 5732.34.18
7/8 x 12 1,81 3,27 22,2 28,7 132 96,0 630 897 579 592 938 935 633 630 60,5 31,8 130 305 3,67 5731.78.12 5732.78.12
7/8 x 18 1,81 3,27 22,2 28,7 132 96,0 1188 1202 731 745 1242 1240 785 783 60,5 31,8 130 457 4,51 5731.78.18 5732.78.18
1x6 2,27 4,54 25,4 31,8 148 108 630 660 478 507 691 704 538 552 76 36,6 162 152 4,23 5731.10.06 5732.10.06
1 x 12 2,27 4,54 25,4 31,8 148 108 1015 964 630 660 996 1015 691 704 76 36,6 162 305 5,41 5731.10.12 5732.10.12
1 x 18 2,27 4,54 25,4 31,8 148 108 1240 1269 782 812 1300 1314 843 857 76 36,6 162 457 6,35 5731.10.18 5732.10.18
1 x 24 2,27 4,54 25,4 31,8 148 108 1009 1574 935 965 1605 1619 996 1009 76 36,6 162 610 7,82 5731.10.24 5732.10.24
1 1/4 x 12 2,27 6,89 31,8 38,1 183 130 1068 1024 689 719 1068 1081 764 776 90,5 46 196 305 8,62 5731.14.12 5732.14.12
1 1/4 x 18 2,27 6,89 31,8 38,1 183 130 1299 1329 842 872 1373 1386 916 929 90,5 46 196 457 10,4 5731.14.18 5732.14.18
1 1/4 x 24 2,27 6,89 31,8 38,1 183 130 1024 1634 994 1024 1678 1691 1068 1081 90,5 46 196 610 12,3 5731.11.24 5732.11.24
1 1/2 x 12 3,40 9,71 38,1 47,8 212 146 1060 1080 755 775 1136 1143 831 838 103 54 219 305 12,3 5731.11.12 5732.11.12
1 1/2 x 18 3,40 9,71 38,1 47,8 212 146 1364 1384 907 927 1441 1448 983 991 103 54 219 457 14,1 5731.11.18 5732.11.18
1 1/2 x 24 3,40 9,71 38,1 47,8 212 146 1060 1689 1060 1080 1745 1753 1136 1143 103 54 219 610 17 5731.12.24 5732.12.24
1 3/4 x 18 - 12,70 44,5 - - - - 1457 - 1000 - 1534 - 1077 117 60,5 254 457 23,8 5731.13.18 5732.13.18
**geschlossen
1 3/4 x 24 - 12,70 44,5 - - - - 1762 - 1153 - 1839 - 1229 117 60,5 254 610 26,3 5731.13.24 5732.13.24
2 x 24 - 16,78 51,0 - - - - 1923 - 1313 - 2011 - 1402 146 68,5 333 610 38,7 5731.20.24 5732.20.24
2 1/2 x 24 - 26,22 63,5 - - - - 1997 - 1387 - 2099 - 1489 165 79,5 350 610 65 5731.21.24 5732.21.24
2 3/4 x 24 - 34,02 70,0 - - - - 2057 - 1448 - 2172 - 1562 178 82,5 387 610 88 5731.23.24 5732.23.24
* Proof load is twice the load capacity. Minimum breaking load is 5 times the load capacity.
www.carlstahl.com 331
Accessories: Turnbuckles
J open J open
K closed G K closed
G R
A A
B S B
BB BB
E closed X closed E closed
M open M open
N closed N closed
Nominal size Load capacity Dimensions in mm Weight Item no. Item no.
in inches in t* in kg
5733 5734 A B E** G J open K closed M open N closed R S X** BB 5733 5734
5733 5734 5733 5734 5733 5734 5733 5734
1/4 x 4 0,23 0,23 6,35 11,4 40,1 15,7 288 277 187 175 307 302 205 201 19,8 8,65 44,5 101 0,14 0,16 5733.14.04 5734.14.04
3/8 x 6 0,54 0,54 9,65 13,7 54,0 22,1 427 410 275 258 451 441 299 289 28,4 13,4 64 152 0,36 0,37 5733.38.06 5734.38.06
1/2 x 6 1,00 1,00 12,7 16,5 70,0 26,9 490 470 312 292 520 508 342 330 36,5 18,2 82 152 0,68 0,71 5733.12.06 5734.12.06
1/2 x 9 1,00 1,00 12,7 16,5 70,0 26,9 642 622 388 368 673 660 419 406 36,5 18,2 82 228 0,78 0,79 5733.12.09 5734.12.09
1/2 x 12 1,00 1,00 12,7 16,5 70,0 26,9 795 775 465 445 825 813 495 483 36,5 18,2 82 304 0,94 1,09 5733.12.12 5734.12.12
5/8 x 6 1,59 1,59 16,0 20,1 89,0 33,3 533 509 349 325 572 562 388 378 44,4 22,3 99 152 1,07 1,23 5733.58.06 5734.58.06
5/8 x 9 1,59 1,59 16,0 20,1 89,0 33,3 686 662 425 401 725 715 464 454 44,4 22,3 99 228 1,44 1,56 5733.58.09 5734.58.09
5 /8 x 12 1,59 1,59 16,0 20,1 89,0 33,3 838 814 501 478 877 867 541 530 44,4 22,3 99 304 1,64 1,77 5733.58.12 5734.58.12
3/4 x 6 2,36 2,36 19,1 23,9 106 38,1 576 546 386 356 625 612 435 422 53 25,4 119 152 1,81 1,86 5733.34.06 5734.34.06
3/4 x 9 2,36 2,36 19,1 23,9 106 38,1 729 699 462 432 777 765 511 498 53 25,4 119 228 2,15 2,48 5733.34.09 5734.34.09
3/4 x 12 2,36 2,36 19,1 23,9 106 38,1 881 851 538 508 930 917 587 574 53 25,4 119 304 2,69 2,98 5733.34.12 5734.34.12
3/4 x 18 2,36 2,36 19,1 23,9 106 38,1 1186 1156 691 660 1235 1222 739 726 53 25,4 119 457 3,18 3,64 5733.34.18 5734.34.18
7/8 x 12 3,27 3,27 22,4 28,7 123 44,5 917 892 567 542 973 967 624 618 60,4 31,7 130 304 3,79 3,71 5733.78.12 5734.78.12
7/8 x 18 3,27 3,27 22,4 28,7 123 44,5 1221 1197 720 695 1278 1272 776 770 60,4 31,7 130 457 4,42 4,89 5733.78.18 5734.78.18
1x6 4,54 4,54 25,4 34,0 140 52,5 669 628 466 425 734 713 531 510 76 36,5 162 152 4,05 4,62 5733.10.06 5734.10.06
1 x 12 4,54 4,54 25,4 34,0 140 52,5 974 933 618 577 1039 1018 683 662 76 36,5 162 304 5,08 5,53 5733.10.12 5734.10.12
1 x 18 4,54 4,54 25,4 34,0 140 52,5 1279 1237 771 729 1343 1322 835 814 76 36,5 162 457 6,03 6,87 5733.10.18 5734.10.18
1 x 24 4,54 4,54 25,4 34,0 140 52,5 1583 1542 923 882 1648 1627 988 967 76 36,5 162 609 7,71 8,20 5733.10.24 5734.10.24
1 1/4 x 12 6,89 6,89 31,8 44,5 183 71,5 1050 1012 681 644 1132 1119 763 750 90,5 46 196 304 8,81 9,34 5733.14.12 5734.14.12
1 1/4 x 18 6,89 6,89 31,8 44,5 183 71,5 1354 1317 834 796 1424 1423 916 903 90,5 46 196 457 11 11,2 5733.14.18 5734.14.18
1 1/4 x 24 6,89 6,89 31,8 44,5 183 71,5 1659 1622 986 948 1741 1728 1072 1055 90,5 46 196 609 12,9 12,8 5733.11.24 5734.11.24
1 1/2 x 12 9,71 9,71 38,1 52,3 200 71,5 1105 1054 724 673 1200 1181 819 800 103 54 219 304 13,1 13,9 5733.11.12 5734.11.12
1 1/2 x 18 9,71 9,71 38,1 52,3 200 71,5 1410 1359 876 826 1505 1486 972 953 103 54 219 457 15,9 16,7 5733.11.18 5734.11.18
1 1/2 x 24 9,71 9,71 38,1 52,3 200 71,5 1715 1664 1029 978 1810 1791 1124 1105 103 54 219 609 17,8 18,9 5733.12.24 5734.12.24
1 3/4 x 18 12,70 12,70 44,5 66,0 239 86,0 1407 1356 949 899 1518 1503 1061 1046 117 60,4 254 457 24,4 24,5 5733.13.18 5734.13.18
1 3/4 x 24 12,70 12,70 44,5 66,0 239 86,0 1711 1661 1102 1051 1823 1808 1214 1198 117 60,4 254 609 27,5 28,7 5733.13.24 5734.13.24
2 x 24 16,78 16,78 51,0 66,5 301 93,5 1845 1766 1235 1157 1980 1949 1370 1339 146 68,3 333 609 40,4 42,8 5733.20.24 5734.20.24
2 1/2 x 24 26,22 26,22 63,5 76,5 344 113 1925 1854 1316 1244 2093 2087 1483 1478 165 79 350 609 68 75 5733.21.24 5734.21.24
2 3/4 x 24 34,02 34,02 70,0 92,2 387 106 1978 1899 1369 1289 2172 2172 1562 1562 178 82,5 387 609 83 90 5733.23.24 5734.23.24
* Proof load is twice the load capacity. Minimum breaking load is 5 times the load capacity.
**closed
332 www.carlstahl.com
Accessories: Turnbuckles
5722. Form C with hook and eye 5724. Form C with 2 eyes
Nominal size Thread Dimensions in mm Weight form C Item no. Item no.
in kg
l1 l2 b e f m with hook and eye with 2 eyes
www.carlstahl.com 333
Accessories: Fittings
334 www.carlstahl.com
Accessories: Rope Socket with Shackle
Nominal size Load capacity Rope ø Min. sheave ø Dimensions in mm Weight Item no.
in kg in mm in mm a d e f g r in kg
1 1500 10 315 69,0 12 48 12 11,75 195 0,30 5570.00.01
2 2000 11+12 400 78,5 14 56 15,5 13,75 195 0,42 5570.00.02
3 2500 13+14 450 90,5 16 64 17,5 15,75 220 0,67 5570.00.03
4 3000 15+16 500 102,5 18 70 19,5 17,75 220 0,95 5570.00.04
5 4000 18 560 114,0 20 84 21 19,50 245 1,30 5570.00.05
6 4500 19+20 630 129,0 22 84 23 21,50 310 1,60 5570.00.06
7 6500 22+24 710 140,0 26 100 26 23,50 310 2,40 5570.00.07
8 8000 26 800 158,0 29 100 28 25,50 350 2,60 5570.00.08
9 9000 28 900 171,0 31 120 31 27,50 350 3,60 5570.00.09
10 12500 32 1000 190,0 35 120 32 29,00 445 4,40 5570.00.10
11 14000 35 1120 203,0 37 142 36 31,00 445 6,00 5570.00.11
12 16000 36 1120 225,0 40 142 39 35,00 495 7,50 5570.00.12
13 18000 40 1250 242,0 43 166 43 37,00 555 9,00 5570.00.13
14 21500 44 1400 265,0 47 166 47 41,00 595 11,50 5570.00.14
15 25000 48 1600 286,0 51 166 49 43,00 595 12,50 5570.00.15
Nominal size Load capacity Rope ø Min. sheave ø Dimensions in mm Weight Item no.
in kg in mm in mm b c h k in kg
1 1500 10 315 48 12 49 14 0,3 5575.00.01
2 2000 11+12 400 56 14 58 18 0,4 5575.00.02
3 2500 13+14 415 64 16 66 20 0,6 5575.00.03
4 3000 15+16 500 72 18 74 22 0,9 5575.00.04
5 4000 18 560 80 20 82 24 1,4 5575.00.05
6 4500 19+20 630 88 22 90 26 1,7 5575.00.06
7 6500 22+24 710 96 24 100 30 2,1 5575.00.07
8 8000 26 800 104 26 106 32 3,1 5575.00.08
9 9000 28 900 112 28 116 34 3,5 5575.00.09
10 12500 32 1000 120 30 124 36 4,8 5575.00.10
11 14000 35 1120 136 33 136 40 6,1 5575.00.11
12 16000 36 1120 144 36 148 44 7,2 5575.00.12
13 18000 40 1250 156 39 162 48 8,8 5575.00.13
14 21500 44 1400 168 42 174 52 11,0 5575.00.14
15 25000 48 1600 180 45 184 54 13,4 5575.00.15
www.carlstahl.com 335
Accessories: Eye bolts
5551. Nominal Load capacity Load capacity for Dimensions in mm Item no.
Eye bolt according to size F1 in kg 2 eye bolts
DIN 580, galvanised at angle 45° B C D E
M8 140 100 8 13 20 36 5551.50.08
Material: C15E
Please follow the mounting M10 230 170 10 17 25 45 5551.50.10
instructions according to DIN 580! M12 340 240 12 20,5 30 53 5551.50.12
M16 700 500 14 27 35 62 5551.50.16
M20 1200 860 16 30 40 71 5551.50.20
M24 1800 1290 20 36 50 90 5551.50.24
M30 3200 2300 24 45 60 109 5551.50.30
M36 4600 3300 28 54 70 128 5551.50.36
M42 6300 4500 32 63 80 147 5551.50.42
M48 8600 6100 38 68 90 168 5551.50.48
M56 11500 8200 42 78 100 187 5551.50.56
M64 16000 11000 48 90 110 208 5551.50.64
336 www.carlstahl.com
Accessories: Wedge Sockets
www.carlstahl.com 337
Accessories: Spelter Sockets
Load capa- Nominal for rope ø Dimensions in mm Weight in kg Item no. Item no.
city in kg size in mm b1 b2 c d3 d4 e h 5891 5892
1600 1,6 12-14 37 27 12 M20 20 55 147 0,9 1,1 5891.00.16 5892.00.16
2500 2,5 14-18 45 33 14 M24 24 67 175 1,4 1,8 5891.00.25 5892.00.25
3150 3,0 16-20 50 38 16 M27 27 73 195 1,8 2,4 5891.00.31 5892.00.31
4000 4,0 18-22 54 42 18 M30 30 81 212 2,4 3,2 5891.00.40 5892.00.40
5000 5,0 20-24 60 47 20 M36 36 88 237 3,7 5 5891.00.50 5892.00.50
6300 6,0 22-28 67 53 23 M39 39 94 262 5,0 6,7 5891.00.63 5892.00.63
8000 8,0 26-30 73 60 26 M45 45 104 289 7,0 9,5 5891.00.80 5892.00.80
10000 10,0 28-34 80 66 29 M48 48 116 320 10,0 13 5891.01.00 5892.01.00
12500 12,0 32-38 89 73 32 M52 52 130 356 13,0 17 5891.01.25 5892.01.25
16000 16,0 36-44 100 81 35 M60 60 143 397 18,0 24 5891.01.60 5892.01.60
20000 20,0 40-50 110 90 40 M68 68 157 435 23,0 31 5891.02.00 5892.02.00
25000 25,0 44-54 120 100 43 M72x6 72 179 480 31,0 41 5891.02.50 5892.02.50
31500 32,0 50-62 132 110 48 M80x6 80 191 525 42,0 55 5891.03.15 5892.03.15
40000 40,0 58-72 150 125 54 M90x6 90 218 595 60,0 80 5891.04.00 5892.04.00
50000 50,0 61-76 165 140 60 M100x6 100 238 655 80,0 105 5891.05.00 5892.05.00
5890.Closed spelter
socket according to
DIN 83313 Form A
Material: GS-45.1
Finish: natural
338 www.carlstahl.com
Accessories: Plate Hooks, Split Hooks
Load capacity Dimensions in mm Weight Item no. 5471. Plate hook for
per hook in kg A B C D E F in kg inclination angle 0°-15°,
500 170 80 70 16 50 10 0,8 5471.00.05 grade 80
1000 210 90 90 20 60 15 1,4 5471.00.10
1500 240 110 105 23 70 15 2,3 5471.00.15
2000 275 125 110 25 80 20 3,4 5471.00.20
3000 380 185 135 35 100 20 7,0 5471.00.30
4000 450 220 145 35 115 25 10,0 5471.00.40
5000 520 260 160 40 130 25 15,0 5471.00.50
6000 580 300 170 45 145 30 20,0 5471.00.60
7500 650 340 180 50 160 30 26,0 5471.00.75
Plate and split hooks have the following specific features which distinguish them from regular hooks:
• Plate and split hook must only be used in pairs. • For transport of long and slim materials it is
• The indicated inclination angles have to be advisable to work with a spreader beam and 4
kept, as otherwise the hooks will be detached plate or split hooks.
from under the load by the leverage effect. • The load has to rest on the full length of the
hook. The hooks must not be loaded on the
tips only!
Load capacity Dimensions in mm Weight Item no. 5472. Plate hook for
per hook in kg A B C D E F in kg inclination angle 15°-30°,
500 200 100 80 16 50 10 1,2 5472.00.05 grade 80
1000 230 115 90 20 60 15 2,3 5472.00.10
1500 250 125 100 23 70 20 4,0 5472.00.15
2000 280 140 110 25 80 20 5,2 5472.00.20
3000 320 160 130 35 100 25 9,0 5472.00.30
4000 350 175 140 35 120 25 12,0 5472.00.40
5000 380 190 150 40 140 30 19,0 5472.00.50
6000 400 200 160 45 150 30 21,0 5472.00.60
7500 440 220 180 50 160 35 30,0 5472.00.75
Other load capacities and dimensions available.
Load capacity Dimensions in mm Weight Item no. 5475. Split hook for
per hook in kg A B C D E in kg inclination angle 0°-20°,
500 180 50 80 18 150 1,3 5475.00.05 grade 80
1000 210 60 95 20 170 1,8 5475.00.10
1500 240 70 105 22 200 2,2 5475.00.15
2000 280 80 115 26 220 3,3 5475.00.20
3000 400 120 140 32 320 8,3 5475.00.30
4000 530 160 180 36 420 13,5 5475.00.40
5000 660 200 210 40 520 19,0 5475.00.50
6000 800 250 250 50 640 33,0 5475.00.60
7500 980 300 300 60 760 60,0 5475.00.75
Load capacites 3000 kg and bigger with stud link. Other load capacities and dimensions available.
Load capacity Dimensions in mm Weight Item no. 5476. Split hook for
per hook in kg A B C D E in kg inclination angle 15°-30°,
500 200 100 80 20 170 1,8 5476.00.05 grade 80
1000 230 115 90 22 200 2,3 5476.00.10
1500 250 125 100 26 220 3,5 5476.00.15
2000 280 140 110 32 240 6,0 5476.00.20
3000 320 160 130 36 280 10,0 5476.00.30
4000 380 190 150 45 320 18,0 5476.00.40
5000 440 220 175 50 380 27,0 5476.00.50
6000 500 250 200 55 430 37,0 5476.00.60
7500 560 280 225 60 490 50,0 5476.00.75
Load capacites 3000 kg and bigger with stud link. Other load capacities and dimensions available.
www.carlstahl.com 339
Accessories: Masterlinks, Container Hooks
5020. Masterlink For wire rope slings type N Nominal Size Dimensions Weight Item no.
capacity in mm in kg
Material: 1.6753, grade 80
in kg
Finish: red dipped 1 leg rope ø 2 legs rope ø a b c
5030. Masterlink assembly For wire rope slings type N Dimensions in mm Weight Item no.
3 and 4 leg A link Intermediate link in kg
3 piece, grade 80.
For all 3 and 4 leg wire rope slings axbxc axbxc
according to prEN 13414. 8 110 x 60 x 16 110 x 60 x 16 1,6 5030.00.10
10 135 x 75 x 18 110 x 60 x 16 1,9 5030.00.20
12 160 x 90 x 22 135 x 75 x 18 3,2 5030.00.32
b
14 160 x 90 x 22 135 x 75 x 18 3,2 5030.00.32
16 180 x 100 x 26 160 x 90 x 22 5,4 5030.00.50
18 180 x 100 x 26 160 x 90 x 22 5,4 5030.00.50
a c 20 200 x 110 x 32 180 x 100 x 26 8,7 5030.00.63
ca 22 260 x 140 x 36 200 x 110 x 32 14,0 5030.00.85
24 340 x 180 x 45 300 x 160 x 40 30,0 5030.01.50
26 340 x 180 x 45 340 x 180 x 45 37,5 5030.01.70
b 28 340 x 180 x 45 340 x 180 x 45 37,5 5030.01.70
32 350 x 190 x 50 340 x 180 x 45 41,8 5030.02.12
36 350 x 190 x 50 340 x 180 x 45 41,8 5030.02.12
40 400 x 200 x 56 400 x 200 x 56 – –
max.
250 mm
340 www.carlstahl.com
Accessories: Hooks
Load capa- Dimensions in mm Weight Item no. Item no. 5430. High strength 5431. High strength
city in kg a b c d in kg round steel S-hook round steel S-hook
130 8 80 25 28 0,07 5430.00.01 5431.00.01 with closed eye
200 10 100 30 35 0,14 5430.00.02 5431.00.02
350 13 130 40 45 0,30 5430.00.03 5431.00.03
500 16 160 50 56 0,57 5430.00.05 5431.00.05
700 18 180 55 63 0,80 5430.00.07 5431.00.07
850 20 200 60 70 1,10 5430.00.08 5431.00.08
1000 22 220 65 77 1,46 5430.00.10 5431.00.10
1400 26 260 80 91 2,42 5430.00.14 5431.00.14
2000 32 320 95 112 4,50 5430.00.20 5431.00.20
2750 36 360 110 126 6,40 5430.00.27 5431.00.27
3500 40 400 120 140 8,80 5430.00.35 5431.00.35
4300 45 450 135 158 12,50 5430.00.43 5431.00.43
Load capacity Size Dimensions in mm Weight Item no. 5141. Snap hook
in kg d1 d2 f l m in kg with safety screw
120 60 x 6 6 9 5 60 8 0,029 5141.00.60 Galvanised
180 70 x 7 7 10 8 70 8 0,046 5141.00.70
230 80 x 8 8 10 8 80 9 0,069 5141.00.80
350 100 x 10 10 15 10 100 12 0,134 5141.01.00
450 120 x 11 11 18 11 120 16 0,190 5141.01.20
510 140 x 12 12 20 13 140 19 0,265 5141.01.40
www.carlstahl.com 341
Accessories: Hooks
Also called container hook. With considerable bigger opening but without safety latch.
Use only where unintentional unhooking is not possible!
Not for overhead lifting!
Does not correspond to the EEC Machinery Directive 89/392 EWG I/4.4.1
342 www.carlstahl.com
Accessories: Hooks
5180.
Safety eye hook
Material: 1.0412
Finish: painted red
Safety latch galvanised
Nominal size stamped
5186/5187.
Safety hook with swivel
With wide opening
and extra sturdy safety latch
Material: 1.6541, tempered,
manufactured according to
DIN 5691
Finish: painted red
Safety latch galvanised
5188.
Safety hook
with shank type SHS
With extra strong safety latch, pain-
ted red, safety latch galvanised.
www.carlstahl.com 343
Accessories: Hooks
5320. Applications:
Weld-on hook Hydraulic excavators,
lifting and spreader beams
344 www.carlstahl.com
Accessories: Swivels
Swivels with tapered roller thrust bearing 5501. Swivel 5502. Swivel
• Suitable for frequent rotation under load with jaw and hook with 2 jaws
• All swivels individually proof tested with certification
• All hooks furnished with latches assembled
• All jaws complete with bolts, nuts and cotter pins
• Pressure lube fitting provided
• Not to be used on demolition (wrecking) balls
Jaw and hook 2 jaws Jaw and eye Eye and jaw 2 eyes Eye and hook
Load capacity Weight Item no. Weight Item no. Weight Item no. Weight Item no. Weight Item no. Weight Item no.
in t in kg in kg in kg in kg in kg in kg
3 4,31 5501.00.30 4,20 5502.00.30 4,08 5503.00.30 4,08 5504.00.30 3,86 5505.00.30 4,08 5506.00.30
5 7,48 5501.00.50 6,46 5502.00.50 6,12 5503.00.50 6,24 5504.00.50 5,56 5505.00.50 6,92 5506.00.50
8,5 15,20 5501.00.85 13,27 5502.00.85 13,27 5503.00.85 13,15 5504.00.85 13,27 5505.00.85 14,51 5506.00.85
10 21,21 5501.01.00 20,75 5502.01.00 19,73 5503.01.00 19,96 5504.01.00 19,05 5505.01.00 20,64 5506.01.00
15 33,45 5501.01.50 33,45 5502.01.50 28,46 5503.01.50 27,67 5504.01.50 27,67 5505.01.50 33,57 5506.01.50
25 63,50 5501.02.50 63,50 5502.02.50 61,23 5503.02.50 61,23 5504.02.50 58,97 5505.02.50 61,23 5506.02.50
35 99,79 5501.03.50 70,31 5502.03.50 68,04 5503.03.50 68,04 5504.03.50 65,77 5505.03.50 97,52 5506.03.50
45 113,40 5501.04.50 106,59 5502.04.50 102,06 5503.04.50 102,06 5504.04.50 97,52 5505.04.50 122,17 5506.04.50
Individually proof tested to twice the working load limit. Minimum breaking load is 5 times the working load limit.
www.carlstahl.com 345
Accessories: Hooks
346 www.carlstahl.com
Accessories: Hooks
A
Sling configuration
www.carlstahl.com 347
Accessories: Hooks
le hook:
single to doub 8 and 10 t
From s 5370.
rn hook version
Ramsho Ramshorn hook
If thick wire or fibre ropes (slings) or • Uniform load distribution with multi
thick, large masterlinks do not fit in the strand slings thanks to pivoting effect.
normal single hooks (crane hook), the • Rounded support surfaces for optimal
new CondorLift ramshorn hook offers placement of textile slings.
the following advantages: • 2 forged safety latches with ergonomi-
cally formed finger recess. Safety latch
• Specially suitable to handle heavy loads engages in the hook tip and thus is pro-
with synthetic belts or slings. tected against lateral bending.
• Greatest possible safety due to drop for-
ged shape with rounded edges manu-
factured from high strength material.
348 www.carlstahl.com
Accessories: Shackles
h
ckle wit
The sha t load
6561. es
the high E
!
Foolproof shackle VV-SCH capacity
High tensile, patented version with
an integrated safety thread in the
shackle body. Full surface support
of the bolt in the body on both si- T
des. The bolt is turnable. No load on
the thread (securing function only).
D
Pre-assembled with split pin.
A
B
SW
G
C
Nominal size
without bearing B
D
I F
E
C
www.carlstahl.com 349
Accessories: Shackles
Shackles
Shackles VIP Grade 100
High Strength Shackles
Shackles Grade 4
Wide Body Shackles
Sheet Pile Shackles
350 www.carlstahl.com
Accessories: Shackles
5616. Dee shackle with screw pin, nut and cotter pin,
similar DIN 82101 Form C, grade 4
Minimum breaking load is 4 times the WLL (working load limit),
surface galvanised.
This type is recommended for permanent connections (e.g. with load
suspension equipment or hoists). After assembly the bolt is secured by the
cotter pin against unintentional loosening. This shackle type offers
enhanced safety as the bolt has full surface contact on both sides of the
body. Breaking of the bolt at the thread lug is virtually impossible.
www.carlstahl.com 351
Accessories: High Strength Shackles Grade 6
5630.
High strength dee shackle with screw pin,
according to EN 13889, grade 6
Minimum breaking load is 6 times the WLL (working load limit),
surface galvanised
5650.
High strength bow shackle with screw pin,
according to EN 13889, grade 6
Minimum breaking load is 6 times the WLL (working load limit),
surface galvanised
Shackles similar NEN 964, bow shackles similar to NEN 965, shackles
according to U.S. Federal Specification RR-C-271 and “large dee shack-
les” according to B.S. 3032 table 2 are also available at short notice.
352 www.carlstahl.com
Accessories: High Strength Shackles Grade 6
5640.
High strength dee shackle with bolt,
nut and cotter pin according to EN 13889,
grade 6
Minimum breaking load is 6 times the WLL (working load limit),
surface galvanised
5660.
High strength bow shackle with bolt, nut and
cotter pin according to EN 13889, grade 6
Minimum breaking load is 6 times the WLL (working load limit),
surface galvanised
Green Pin® polar shackles for extreme climatic conditions, DNV approved,
according to EN 13889 and U.S. Federal Specification RR-C-271, temperature
range -40°C to +200°C (-40°F to +392°F), are available in capacities 2-85 t.
www.carlstahl.com 353
Accessories: Shackles
vy duty
For hea 5680. Wide body shackle
ons!
applicati
Grade 8, minimum breaking load is 5 times the WLL (working load limit),
body and pin are quenched and tempered, bolt painted,
temperature range -20°C to +200°C (-4°F to +392°F).
H F
I E
D
B A B
354 www.carlstahl.com
Accessories: Shackles
To be used when welding is carried Chain size Load Designation Dimensions Weight Item no. 6578.
out on suspended loads. It mimimi- in mm capacity in mm in kg VIP insulating
ses the danger of current flowing
through the sling to the crane.
in t T1 T2 clevis shackle VGIL,
Max. operating temperature +80°C 6 1,5 VGIL-6 64 28 0,15 6578.V1.06 grade 100
(176°F). 8 2,5 VGIL-8 85 37 0,26 6578.V1.08
10 4,0 VGIL-10 108 47 0,65 6578.V1.10
13 6,5 VGIL-13 132 54 1,35 6578.V1.13
16 10,0 VGIL-16 166 70 2,5 6578.V1.16
T1
For VIP insulating chain
slings see page 258.
T2
Chain size Load Nominal size Dimensions in mm Weight Item no. 6561.
in mm capacity in kg Special fork shackle
in t E D C F B1 B2
10 3,15 10-8 64 16 32 36 21 47 0,61 6561.80.10
13 5,3 13-8 83 20 40 49 27 61 1,13 6561.80.13
16 8 16-8 99 24 48 56 33 75 1,95 6561.80.16
18 10 18-8 115 30 60 63 42 100 3,9 6561.80.18
E
F
D
C
B1
B2
Chain size Load Nominal size Dimensions in mm Weight Item no. 6561.
in mm capacity E D C F B1 B2 in kg Fork shackle
in t
E
F
D
C
B1
B2
www.carlstahl.com 355
Accessories: Lifting Points
Lifting Points
356 www.carlstahl.com
Accessories: Lifting Points
For all applications where loads only have bore holes for old DIN eye bolts The thread adapters are fitted with:
and modern high strength lifting points are to be used. In comparison the • Spanner flat >B< for open-ended spanners
modern lifting points will be oversized and quite expensive due to the big- • Notch >G< for hook spanners
ger thread size of the DIN eye bolts. This thread adapter is the solution! • Bore >ø F< for mounting pin
• Permanently marked thread sizes
The load capacity corresponds to the RUD lifting point mounted in the
internal thread of the adapter. Also available with fine pitch and imperial thread
www.carlstahl.com 357
Accessories: Screw-on Lifting Points
4
n
Desig
c t o r
fa
y
in an !
e c ti on
dir
WBG-V
Thread sizes PP-S (Vario) PP-B (Vario) PP-VIP (Vario) VLBG Lifting ring (Vario)
Lifting ring
PowerPoint-Star PowerPoint-B PowerPoint-VIP
M 6- (Vario)
M150
Imperial threads
(UNC etc.),
special lengths
available on request.
LBG(3) M16 RS 1t
LBG(3) M20 RS 2t
VLBG 7 t Sond.
WBG-V 0,45 t
VLBG 0,63 t
WBG-V 0,3 t
WBG-V 0,6 t
WBG-V 1,3 t
WBG-V 3,5 t
PP-S 0,63 t
VLBG 0,3 t
VLBG 1,5 t
VLBG 2,5 t
VLBG 10 t
VLBG 15 t
VLBG 20 t
PP-S 1,5 t
PP-S 2,5 t
WBG-V 2 t
WBG-V 5 t
VLBG 1 t
VLBG 4 t
VLBG 4 t
VLBG 5 t
VLBG 8 t
PP-S 4 t
PP-S 5 t
PP-S 8 t
Number of legs
Type
Inclination angle
M M M M M M M M M M M M M M M M M M M M M M M M M M M M
Thread
12 16 20 24 30 36 8 10 12 16 20 24 27 30 36 36 42 42 48 16 20 8 10 12 16 20 24 30
1 0° 0,6 1,5 2,5 4 6,7 10 0,3 0,6 1 1,5 2,5 4 4 5 7 8 10 15 20 1 2 0,6 0,9 1,2 2,6 4 7 10
G 1 90° 0,6 1,5 2,5 4 5 8 0,3 0,6 1 1,5 2,5 4 4 5 7 8 10 15 20 1 2 0,3 0,45 0,6 1,3 2 3,5 5
(0,4) (0,6) (0,7) (1,5) (2,5) (4) (6)
0-
2 0,8 2,1 3,5 5,6 7,1 11,2 0,4 0,8 1,4 2,1 3,5 5,6 5,6 7 9,8 11,2 14 21 28 1,4 2,8 0,4 0,6 0,8 1,8 2,8 4,9 7
45°
2 45- 0,6 1,5 2,5 4 5 8 0,3 0,6 1 1,5 2,5 4 4 5 7 8 10 15 20 1 2 0,3 0,4 0,6 1,3 2 3,5 5
60°
asymmetric
2 0,6 1,5 2,5 4 5 8 0,3 0,6 1 1,5 2,5 4 4 5 7 8 10 15 20 1 2 0,3 0,4 0,6 1,3 2 3,5 5
0-
3+4 45° 1,3 3,2 5,3 8,4 10,5 16,8 0,6 1,3 2,1 3,1 5,2 8,4 8,4 10,514,716,8 21 31,5 42 2,1 4,2 0,6 0,9 1,2 2,7 4,2 7,3 10,5
45-
3+4 60° 0,9 2,2 3,8 6 7,5 12 0,4 0,9 1,5 2,2 3,7 6 6 7,5 10,4 12 15 22,5 30 1,5 3 0,4 0,6 0,9 1,9 3 5,2 7,5
asymmetric
3+4 0,6 1,5 2,5 4 5 8 0,3 0,6 1 1,5 2,5 4 4 5 7 8 10 15 20 1 2 0,3 0,4 0,6 1,3 2 3,5 5
358 www.carlstahl.com
Accessories: Screw-on Lifting Points
WBG 10-Special
WBG 15-Special
WBG 35-Special
WBG 8- Special
INOX M12
INOX M16
INOX M20
INOX M24
INOX M30
VRBG 10 t
VRBG 16 t
VRBG 30 t
VRBG 50 t
VRBG 80 t
VRM M10
VRM M12
VRM M16
VRM M20
VRM M24
VRM M30
WBG 10 t
WBG 10 t
WBG 15 t
WBG 15 t
WBG 25 t
WBG 30 t
WBG 35 t
VRS M10
VRS M12
VRS M16
VRS M20
VRS M24
VRS M30
VRS M36
VRS M42
VRS M48
VRM M8
WBG 8 t
RS M10
RS M12
RS M14
RS M16
RS M20
RS M24
RS M30
RS M36
RS M42
RS M48
RBG 3 t
VRS M8
RS M6
RS M8
2x 4x 4x 6x 8x 8x
M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M
33 36 39 42 48 42-52 56 64 56-85 72-76 80-85 90 90-150 8 10 12 16 20 24 30 36 42 48 12 16 20 24 30 6 8 10 12 14 16 20 24 30 36 42 48 16 20 30 36 50
6 8 8 10 10 10 15 15 15 25 30 35 35 0,4 0,4 0,7 1,5 2,3 3,2 4,5 7 9 12 0,6 1,2 1,8 2,6 - 3 10 16 30 50 80
(7,5) (10) (10) (12,5)(12,5)(12,5) (18) (18) (18) (30) (35) (40) (40)
12 16 16 20 20 20 30 30 30 50 60 70 70 0,8 0,8 1,5 3 4,6 6,4 9 14 18 24 1,2 2,4 3,6 5,2 - 6 20 32 60 100 160
(15) (20) (20) (25) (25) (25) (36) (36) (36) (60) (70) (80) (80)
mend
We recomither
to use e int"
8,4 11,211,2 14 14 14 21 21 21 35 42 49 49 0,56 0,56 1 2,1 3,2 4,5 6,3 9,8 12,616,8 0,8 1,7 2,5 3,6 - 4,2 14 22,4 42 70 112
(10,5) (14) (14) (17,5)(17,5)(17,5)(25,2)(25,2)(25,2) (42) (49) (56) (56)
rpo
"VRS Sta Point“
e r
6 8 8 10 10 10 15 15 15 25 30 35 35 0,4 0,4 0,7 1,5 2,3 3,2 4,5 7 9 12 0,6 1,2 1,8 2,6 -
or „Pow n be 3 3 10 16 30 50 80
(7,5) (10) (10) (12,5)(12,5)(12,5) (18) (18) (18) (30) (35) (40) (40)
c a
which o the
t
6 8 8 10 10 10 15 15 15 25 30 35 35 0,4 0,4 0,7 1,5 2,3 3,2 4,5 7 9 12 0,6 1,2 1,8 2,6 - adjusted pull! 3 8 3 10 16 30 50 80
o f
direction
(7,5) (10) (10) (12,5)(12,5)(12,5) (18) (18) (18) (30) (35) (40) (40)
12,6 16,8 16,8 21 21 21 31,5 31,5 31,5 52,5 63 73,5 73,5 0,8 0,8 1,5 3,1 4,8 6,7 9,4 14,7 18,9 25 1,3 2,5 3,8 5,5 - 25 6,3 21 33,6 63 105 168
(15,7) (21) (21) (26,2)(26,2)(26,2) (38) (38) (38) (63) (73,5) (84) (84)
9 12 12 15 15 15 22,5 22,5 22,5 37,5 45 52,5 52,5 0,6 0,6 1,1 2,2 3,4 4,8 6,7 10,5 13,5 18 0,9 1,8 2,7 3,9 - 10,5 4,5 15 24 45 75 120
(11,2) (15) (15) (18,8)(18,8)(18,8) (27) (27) (27) (45) (52,5) (60) (60)
6 8 8 10 10 10 15 15 15 25 30 35 35 0,4 0,4 0,7 1,5 2,3 3,2 4,5 7 9 12 0,6 1,2 1,8 2,6 - 7 3 3 10 16 30 50 80
(7,5) (10) (10) (12,5)(12,5)(12,5) (18) (18) (18) (30) (35) (40) (40)
www.carlstahl.com 359
Accessories: Screw-on Lifting Points
4
n
5566. Desig
Lifting ring VLBG t o r
fac
Safety Instructions:
y
BG (Employers’ Liability Insurance in an ! Adjustable in the direction of
c ti on
Association) proof test number dire pull. A plane bolting surface
005151. Patented lifting point with must be guaranteed. The mate-
crack tested hexagonal nut, BG- rial to which the lifting point is
tested, hinged load bracket, 360° attached should be of adequate
rotation, full WLL in all load strength to withstand forces
directions, only 1 tapped hole or during lifting without deforma-
through hole required. tion. The German testing autho-
rity BG, recommends the follo-
wing lengths of engagement:
1 x M in steel (minimum quality
S235JR [1.0037])
1,25 x M in cast iron (for example
For temperature range GG 25)
see below or safe use 2 x M in aluminium alloys
instructions. 2,5 x M in aluminium-magne-
sium alloys
Max. With patented captive screw,
length 100% crack tested!
360°
with
rotation The German BG stipulates:
washer
and nut For frequent rotation only use the
Standard
ball bearing types WBG, WBGV
or PP. Only use genuine bolts
supplied by the manufacturer.
Maximum transport weight G in t with different lifting methods.
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
VLBG 0,3 t M8 0,3 0,6 0,3 0,6 0,4 0,3 0,3 0,6 0,4 0,3
VLBG 0,63 t M10 0,6 1,2 0,6 1,2 0,8 0,6 0,6 1,3 0,9 0,6
VLBG 1 t M12 / 1/2” 1,0 2,0 1,0 2,0 1,4 1,0 1,0 2,1 1,5 1,0
VLBG 1,5 t M16 1,5 3,0 1,5 3,0 2,1 1,5 1,5 3,1 2,2 1,5
VLBG 2,5 t M20 / 3/4” /7/8” 2,5 5,0 2,5 5,0 3,5 2,5 2,5 5,2 3,7 2,5
VLBG 4 t M24 / 1” 4,0 8,0 4,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
VLBG 4 t M27 4,0 8,0 4,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
VLBG 5 t M30 / 1 1/4” 5,0 10,0 5,0 10,0 7,0 5,0 5,0 10,5 7,5 5,0
VLBG 7 t M36 7 14,0 7 14,0 9,8 7 7 14,7 10,4 7
VLBG 8 t M36 8,0 16,0 8,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0
VLBG 10 t M42 10,0 20,0 10,0 20,0 14,0 10,0 10,0 21,0 15,0 10,0
VLBG 15 t M42 15,0 30,0 15,0 30,0 21,0 15,0 15,0 31,5 22,5 15,0
VLBG 20 t M48 20,0 40,0 20,0 40,0 28,0 20,0 20,0 42,0 30,0 20,0
Direction of pull:
d!
de
Allowed
en
m
om
till contact
ec
tr
with load
Temperature range:
No
360 www.carlstahl.com
Accessories: Screw-on Lifting Points
VLBG-Z 2,5 t 7/8” - 9UNC 2,5 50 82 54 58 52 16,5 43 27 - 113 64 70 - 7/8” - 1 5/16“ 48 110 45 300 Nm 1,1
VLBG-Z 4 t 1” - 8UNC 4 50 82 54 61 64 16,5 43 41 - 130 78 84 - 1” - 1 1/2“ 48 125 45 400 Nm 1,6
VLBG-Z 5 t 11/4”- 8UNC 5 60 103 65 83 64 22,5 61 41 - 151 80 102 - 1 1/4” - 1 7/8“ 67 147 60 500 Nm 3
www.carlstahl.com 361
Accessories: Screw-on Lifting Points
n lifting
Screw-o le
ith doub
points w g. Suitable
180° slewable rin
ball bea s.
plication
for all ap
650P.
A
PowerPoint-Star
G
• Thickened hook tip to prevent improper use
• Wear indicators on both sides and measurable overload indicator
SW
F
M
M Tightening torque according
D
4
to safe use instructions. n
360° rotation Desig
r
facto
y
in an !
irection
d
650P.0 PP-S universal connector with safety hook
A
B
F
SW
M
D
360° rotation
362 www.carlstahl.com
Accessories: Screw-on Lifting Points
G
PP-VIP10-4t-M24 4 10 78 36 77 24 70 2,2 650P.60.40
PP-VIP13-5t-M30 5 (6,7) 13 95 45 93 30 85 3,5 650P.60.50
PP-VIP16-8t-M36 8 (10) 16 100 54 102 36 90 5,2 650P.60.80
ØD
( ) higher load capacity in right angle to mounting surface
M
SW
PP-S/PP-B/PP-VIP
All types in special lengths with washer and 100% crack-tested nut.
Please indicate type, thread size and Fvario!
FVario
PP-S/PP-B/PP-VIP 3,5 10 M24 37-255
PP-S/PP-B/PP-VIP 5 13 M30 46-330 M
Maximum transport weight G in t for all PowerPoint types with different lifting methods
Lifting method
Inclination angle β 0° 90° 90° 0° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
PP-..-0,63t-M12 0,6 1,2 0,6 1,2 0,8 0,6 0,6 1,3 0,9 0,6
PP-..-1,5t-M16 1,5 3,0 1,5 3,0 2,1 1,5 1,5 3,2 2,2 1,5
PP-..-2,5t-M20 2,5 5,0 2,5 5,0 3,5 2,5 2,5 5,3 3,8 2,5
PP-..-4t-M24 4,0 8,0 4,0 8,0 5,6 4,0 4,0 8,4 6,0 4,0
PP-..-5t-M30 6,7 13,4 5,0 10,0 7,1 5,0 5,0 10,5 7,5 5,0
PP-..-8t-M36 10,0 20,0 8,0 16,0 11,2 8,0 8,0 16,8 12,0 8,0
www.carlstahl.com 363
Accessories: Screw-on Lifting Points
5555.V Starpoint eye bolt in pink, type VRS 5556.V Starpoint eye bolt in pink, type VRS-F
without key plate, star-shaped design with key plate, star-shaped design
Shape: Star-shaped – and therefore easily distinguishable from
DIN 580 eye bolts
Finish: Striking fluorescent pink powder coated
4
n
Marking: Clearly marked load capacity for all load directions F Desig
c t o r
(not allowed with DIN 580) fa
• Forged, material 1.6541, high strength tempered, 100% electro- y
in an !
magnetic crack-tested according to DIN EN 1677-1 c ti on
• Safety factor 4, mounting material ≥ St37, countersinking of the dire
thread bore = nominal thread ø. Ensure tight fit of the hexagon
socket screw when mounting. VRS must rotate freely through
360° after screw is tightened.
• Adjustable in pull direction, therefore no unintentional loosening
or overtightening
• 100% crack-tested, captive hexagon socket screw. This part is
patented: EP 654 611
For mounting without any tools the Starpoint eye bolt is also
available with a tempered key plate: Type VRS-F
360° rotation
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
364 www.carlstahl.com
Accessories: Screw-on Lifting Points
4
n
Desig
r
facto
5557.V
y
Starpoint eye nut in pink, in an !
irection
type VRM d
www.carlstahl.com 365
Accessories: Screw-on Lifting Points
4
n
Desig
180° o r
5581. Lifting ring WBG-V fa c t
slewable
with ball bearing in an !
y
c ti on
360° rotation, 180° slewable dire
Swivelling lifting point.
• Can be loaded in all directions with a safety factor of 4.
• Rotates under load
• Simple mounting. A tapped bore is sufficient.
• Different thread lengths available (vario)
• Suitable for through-holes
• Bolts are 100% crack-tested
• High strength, tested suspension eye according to
DIN EN 1677-4 360°
• Finish: red powder coated and galvanised rotation
• Type vario comes with washer and 100% crack-tested nut
X Z
* Y
Direction of pull Type vario with
washer and 100%
tested nut
(without thread)
Type Load Dimensions in mm Weight Standard Item no. F* Max. Item no.
capacity in t in kg thread thread length Fvario
A B C D E G M SW X with F* length F* Fvario
in mm in mm
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
WBG-V 0,3-M 8 0,6 1,2 0,3 (0,4) 0,6 (0,8) 0,4 0,3 (0,4) 0,3 0,6 0,4 0,3
WBG-V 0,45-M10 0,9 1,8 0,45 (0,6) 0,9 (1,2) 0,6 0,45 (0,6) 0,4 0,9 0,6 0,4
WBG-V 0,6-M12 1,2 2,4 0,6 (0,7) 1,2 (1,5) 0,8 0,6 (0,75) 0,6 1,2 0,9 0,6
WBG-V 1,3-M16 2,6 5,2 1,3 (1,5) 2,6 (3) 1,8 1,3 (1,5) 1,3 2,7 1,9 1,3
WBG-V 2,0-M20 4 8 2 (2,5) 4 (5) 2,8 2 (2,5) 2 4,2 3 2
WBG-V 3,5-M24 7 14 3,5 (4) 7 (8) 4,9 3,5 (4) 3,5 7,3 5,2 3,5
WBG-V 5,0-M30 10 20 5 (6) 10 (12) 7 5 (6) 5 10,5 7,5 5
366 www.carlstahl.com
Accessories: Screw-on Lifting Points
4
n
Desig
c t o r
fa Nominal capacity – Manually adjusted –
y
in an ! not adjusted in the higher load capacity Vertical pull –
c ti on direction of pull in brackets ( ) see page 359
dire
360° rotation
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
WBG 8 – M 36 12,5 25 8 (10) 16 (20) 11,2 (14) 8 (10) 8 (10) 16,8 (21) 12 (15) 8 (10)
WBG 8 – Special thread 12,5 25 8 (10) 16 (20) 11,2 (14) 8 (10) 8 (10) 16,8 (21) 12 (15) 8 (10)
WBG 10 – M 42 16 32 10 (12,5) 20 (25) 14 (17,5) 10 (12,5) 10 (12,5) 21 (26,2) 15 (18,8) 10 (12,5)
WBG 15 – M 64 25 50 15 (18) 30 (36) 21 (25,2) 15 (18) 15 (18) 31,5 (38) 22,5 (27) 15 (18)
WBG 15 – Special thread 25 50 15 (18) 30 (36) 21 (25,2) 15 (18) 15 (18) 31,5 (38) 22,5 (27) 15 (18)
WBG 25 - M 72 35 70 25 (30) 50 (60) 35 (42) 25 (30) 25 (30) 52 (63) 37 (45) 25 (30)
www.carlstahl.com 367
Accessories: Screw-on Lifting Points
tented
With pa s
relief lug
s!
5565. For load t
0
Ringbock-Gewinde - RBG/VRBG up to 15
• Marking and drilling according to the tolerance range for RBG
• After longer usage make sure that screws are still tightened securely
• Smaller thread diameters, very low height thanks to hinged construction!
• Favourable force distribution
• The included bolts are 100% crack-tested
• Mounting material ≥ 1.0037 (St37-2)
4
n
Desig
r
facto
y
in an !
tion
direc
368 www.carlstahl.com
Accessories: Screw-on Lifting Points
Lifting method
Inclination angle β 0° 90° 0° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
VRBG 30 30 60 30 60 42 30 30 63 45 30
VRBG 50 50 100 50 100 70 50 50 105 75 50
VRBG 80 80 160 80 160 112 80 80 168 120 80
RBG 3 t
180° slewable
4
n
Desig
t o r
fac
y
in an !
tion
direc
180° slewable
www.carlstahl.com 369
Accessories: Screw-on Lifting Points
MW
spreader beams. Suitable for wire
rope slings, round slings and slings
with loop or master link.
• Possible use area: 120°
D
H
• Special screws included are
100% crack-tested
• No protruding hook tip
• Thickened hook tip to prevent
improper use
12
0°
s Wear Indicators
I
45°
15° 15°
F
B G
VCGH-G16 10 48 15 141 200 220 120 170 (100) 150 70 50 4 x M24 6,4 5362.V0.16
VCGH-G20 16 63 20 187 272 288 150 210 (120) 228 87 50 6 x M24 10,4 5362.V0.20
VCGH-G22 20 63 20 195 276 292 150 240 (120) 220 92 50 6 x M24 17,5 5362.V0.22
370 www.carlstahl.com
Accessories: Safe Use Instructions for Lifting Points
For welding
For screwing
l With light metals, non-ferrous metals and cast iron the thread size l The distance lugs serve as spacers to achieve the required air gap
has to be selected in a way that the WLL of the thread corre- for the root weld (approx. 3 mm).
sponds with that of the respective work piece material.
Important:
l RUD will accept no warranty if any screws are used which have By this welding pattern (HV throughout) the following requirements
not been supplied by RUD! Minimum material quality must be are met:
1.0037 (St 37).
DIN 18800 for steel structures stipulates:
l Mounting or fitting of the different screw lengths for the type Outdoors on buildings or in areas with a particular risk of corrosion
WBG-V must exclusively be carried out by the manufacturer. the welds should only be carried out as continuous closed fillet
welds.* This corresponds to a closed weld.
l For types PP, WBG-V and WBG check maximum backlash
between upper and lower part. For dimension "s" please refer to * A continuously welded seam at the LBS/RBS meets this require-
chart. When maximum backlash has been exceeded WBG and ment.
WBG-V must not be used any more.
These parts must not be loaded to proof load.
www.carlstahl.com 371
Accessories: Weld-on Lifting Points
Weld-on
4
n
Desig
c t o r
fa
Lifting Points in an !
y
c ti on
dire
LBS(1) RS 0,5 t
LBS(3) RS 1 t
LBS(5) RS 2 t
WPPH 0,63 t
WPPH 1,5 t
WPPH 2,5 t
WPP 0,63 t
VRBS 6,7 t
VLBS 1,5 t
VLBS 6,7 t
VRBS 10 t
VRBS 16 t
VRBS 30 t
VRBS 50 t
WPP 1,5 t
WPP 2,5 t
VLBS 10 t
VLBS 16 t
WPPH 4 t
WPPH 5 t
WPPH 8 t
VRBS 4 t
VLBS 4 t
WPP 4 t
WPP 5 t
WPP 8 t
Type
1 0° 0,6 1,5 2,5 4 6,7 10 0,6 1,5 2,5 4 6,7 10 1,5 4 6,7 10 16 0,5 1 2 4 6,7 10 16 30 50
G 1 90° 0,6 1,5 2,5 4 5 8 0,6 1,5 2,5 4 5 8 1,5 4 6,7 10 16 0,5 1 2 4 6,7 10 16 30 50
0-
2 0,8 2,1 3,5 5,6 7,1 11,2 0,8 2,1 3,5 5,6 7,1 11,2 2,1 5,6 9,38 14 22,4 0,7 1,4 2,8 5,6 9,38 14 22,4 42 70
45°
45-
2 0,6 1,5 2,5 4 5 8 0,6 1,5 2,5 4 5 8 1,5 4 6,7 10 16 0,5 1 2 4 6,7 10 16 30 50
60°
asymmetric
2 0,6 1,5 2,5 4 5 8 0,6 1,5 2,5 4 5 8 1,5 4 6,7 10 16 0,5 1 2 4 6,7 10 16 30 50
0-
3+4 1,3 3,2 5,3 8,4 10,5 16,8 1,3 3,2 5,3 8,4 10,5 16,8 3,15 8,4 14,1 21 33,6 1,05 2,1 4,2 8,4 14,1 21 33,6 63 105
45°
45- 0,9 2,2 3,8 6 7,5 12 0,9 2,2 3,8 6 7,5 12 2,25 6 10,1 15 24 0,75 1,5 3 6 10,1 15 24 45 75
3+4
60°
asymmetric
3+4 0,6 1,5 2,5 4 5 8 0,6 1,5 2,5 4 5 8 1,5 4 6,7 10 16 0,5 1 2 4 6,7 10 16 30 50
Welding HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV HV
3,5 4,5 3+4,5 3+5 3+8 3+10 3,5 4,5 3+5 3+6 3+8 3+10 5+3 8+3 12+4 16+4 25+6 5+3 8+3 12+4 4+3 5,5+3 8,5+4 8,5+4 15+4 25+8
seam
372 www.carlstahl.com
Accessories: Weld-on Lifting Points
VRBSS
lifting ring
VRBK
lifting ring
CD-ROM...
with spring for edges … to select the correct lifting point.
VRBSS 10 t
VRBSS 16 t
VRBK 6,7t
VRBK 10t
VRBK 4 t
13,4 20 32 8 13,4 20
6,7 10 16 4 6,7 10
13,4 20 32 8 13,4 20
6,7 10 16 4 6,7 10
6,7 10 16 4 6,7 10
10,1 15 24 6 10,1 15
6,7 10 16 4 6,7 10
HV HV HV HV HV HV
5,5+3 6+4 8,5+4 4+3 5+3 8+3
www.carlstahl.com 373
Accessories: Weld-on Lifting Points
-WPP-..-
651P. PowerPoint, weld-on lifting points,
type WPP, 360° rotation, double ball bearing
▼
A
in t
Weld-on, universal connector with oblong ring for slings with hook. Double
C
ball bearing, 360° rotation!
374 www.carlstahl.com
Accessories: Weld-on Lifting Points
-WPPH-..- ...fixed
652P. Powerpoint, weld-on lifting points,
type WPPH, fixed
A
652P.0 Weld-on lifting point, fixed,
PowerPoint Star type WPPH-S
The universal connector for slings with master link, eye or loop.
B C
E
Type Load Dimensions in mm Welding Weight Item no.
capacity seam in kg
in t A B C D E G
G
WPPH-S-0,63t 0,63 13 75 18 34 109 34 3,5 0,35 652P.00.06
WPPH-S-1,5t 1,5 20 97 25 40 141 44 4,5 0,95 652P.00.15
ØD
WPPH-S-2,5t 2,5 28 126 30 53 179 53 HV3+5 1,4 652P.00.25
WPPH-S-4t 4,0 36 150 35 68 217 66 HV3+6 3,2 652P.00.40
WPPH-S-5t 5,0 (6,7) 37 174 40 83 253 79 HV3+8 6,9 652P.00.50
WPPH-S-8t 8,0 (10) 49 208 48 88 296 88 HV3+10 8,0 652P.00.80
B
in t A B C D E G
E
WPPH-B-0,63t 0,63 9 65 35 34 99 34 3,5 0,3 652P.50.06
WPPH-B-1,5t 1,5 11 65 35 40 109 44 4,5 0,5 652P.50.15
G
WPPH-B-2,5t 2,5 13 74 40 53 127 53 HV3+5 0,9 652P.50.25
WPPH-B-4t 4,0 16 95 45 68 163 66 HV3+6 2,2 652P.50.40
WPPH-B-5t 5,0 (6,7) 19 130 60 83 209 79 HV3+8 4,5 652P.50.50 ØD
WPPH-B-8t 8,0 (10) 24 140 65 88 228 88 HV3+10 5,1 652P.50.80
www.carlstahl.com 375
Accessories: Weld-on Lifting Points
5563.VIP weld-on
180° slewable lifting ring VLBS
• Quick and easy mounting
• Up to 50% higher load capacity
• 2 internal patented distance lugs
enhance the seat of the hook
and support the springs
• Design factor 4 in all directions
• High dynamic and static strength
• 100% magnetic particle inspec-
ted
• The welding block is forged out
of a good welding material
1.0577+N (St 52-3)
• With the type VLBS-U a protec-
ted spring holds the ring bracket
in any desired position
• The spring also reduces vibrati-
on induced noise
4
n
Desig
r
facto
y
in an !
irection
d
Load Designation Welding Dimensions in mm Weight Item no. Designation Item no.
capacity in t seam A B C D E ØF G H I T in kg
1,5 VLBS 1,5 u HV 5+3 32 66 38 25 40 13,5 33 87 14 65 0,35 5563.V0.015 VLBS 1,5 OF 5563.V2.015
2,5 VLBS 2,5 u HV 7+3 36 77 45 27 48 13,5 40 97 16 75 0,5 5563.V0.025 VLBS 2,5 OF 5563.V2.025
4 VLBS 4 u HV 8+3 42 87 51 32 52 16,5 46 112 18 84 0,8 5563.V0.040 VLBS 4 OF 5563.V2.040
6,7 VLBS 6,7 u HV 12+4 61 115 67 44 73 22,5 60 157 24 117 1,9 5563.V0.067 VLBS 6,7 OF 5563.V2.067
10 VLBS 10 u HV 16+4 75 129 67 55 71 26,5 60 173 26,5 126 2,9 5563.V0.100 VLBS 10 OF 5563.V2.100
16 VLBS 16 OF HV 25+6 95 190 100 69 105 26 90 243 40 174 6,8 - VLBS 16 OF 5563.V2.160
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
VLBS-10 10 20 10 20 14 10 10 21 15 10
VLBS-16 16 32 16 32 22,4 16 16 33,6 24 16
LBS RS 0,5 0,5 1 0,5 1 0,7 0,5 0,5 1,05 0,75 0,5
LBS RS 1 1 2 1 2 1,4 1 1 2,1 1,5 1
LBS RS 2 2 4 2 4 2,8 2 2 4,2 3 2
376 www.carlstahl.com
Accessories: Weld-on Lifting Points
5560. VIP
180° slewable
weld-on lifting ring VRBS
• Even distribution of induced for-
ces due to 2-point anchoring
• Design factor 4 in all directions
• Forged ring bracket according to
DIN EN 1677-1
• No protruding parts, minimised
risk of accidents
• Low profile
• High dynamic and static strength
• The welding block is forged out
of a good welding material Welding seam layout
1.0577+N (St 52-3)
Distance lugs
4
n
Desig
c t o r
fa
y
in an !
e c ti on
dir
Caution!
Please refer to welding instructions!
*5560. Weld-on
lifting ring RBSB Load Desig- Thickness Dimensions in mm Weight Item no.
Weld-on lifting ring capa- nation of welding in kg
with support for city seam A B C D E F O P Q X T
containers. Limit in t HV+ a
stops keep the ring
4 VRBS 4 HV 4 + 3 62 16 28 48 135 135 17 - 77 14 65 0,8 5560.V0.40
bracket in a 45°
angle to the welding 5 RBSB 5* HV 5 + 3 80 20 36 60 164 92 23 21 - - 84 1,8 5560.10.50
surface and thus 6,7 VRBS 6,7 HV 5,5 + 3 88 20 39 60 170 91 23 - 101 15 84 1,8 5560.V0.67
simplify hooking. 10 VRBS 10 HV 6 + 4 100 22 46 65 195 100 28 - 106 22 95 2,8 5560.V1.00
16 VRBS 16 HV 8,5+4 130 30 57 90 266 134 35 - 147 28 127 6,6 5560.V1.60
30 VRBS 30 HV 15+4 160 42 78 130 375 195 47 - 220 37 178 19,0 5560.V3.00
50 VRBS 50 HV 25+8 240 70 120 230 620 340 65 - 380 - 313 85,0 5560.V5.00
5561. VIP weld-on Load Desig- Thickness Dimensions in mm Weight Item no.
lifting ring VRBSS capa- nation of welding in kg
with spring city seam A B C D E F G H X T
in t HV+ a
A protected spring holds the ring
bracket in any desired position. 6,7 VRBSS 6,7 HV 5,5 + 3 88 20 39 60 170 91 92 7 15 84 1,8 5561.V0.67
The spring also reduces vibration 10 VRBSS 10 HV 6 + 4 100 22 46 95 195 100 104 7 22 95 2,8 5561.V1.00
induced noise. 16 VRBSS 16 HV 8,5+4 130 30 57 90 266 134 148 10 28 127 6,6 5561.V1.60
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
VRBSS-6,7 6,7 13,4 6,7 13,4 9,38 6,7 6,7 14,1 10,1 6,7
VRBSS-10 10 20 10 20 14 10 10 21 15 10
VRBSS-16 16 32 16 32 22,4 16 16 33,6 24 16
www.carlstahl.com 377
Accessories: Weld-on Lifting Points
no unintentional hooking
I • Surface phosphatised
• Thickened hook tip to prevent
45°
B 45° improper use
s Reading Point Overload • Patented wear indicators
• Measurable overload indicator
s Wear Indicators • Can also be used as excavator
hook
378 www.carlstahl.com
Accessories: Weld-on Lifting Points
4
n
• Safety factor 4 against breaking Desig
r
• Even distribution of induced forces due to 2-point anchoring f cto
a
• Very low profile due to slewable construction (270°) y
• The welding block is forged out of a good welding material in an !
rection
1.0577+N (St 52-3) di
ble
slewa
270°
Lifting method
Inclination angle β 0° 0° 90° 90° 0-45° 45-60° asymmetric 0-45° 45-60° asymmetric
www.carlstahl.com 379
Accessories: Heavy Duty Roller Chains
1) Bushing ø
p p
d2
60-3 19,05 12,57 11.91 5,94 18 R620.06.03
80-3 25,4 15,75 15,88 7,92 24 R620.08.03
100-3 31,75 18,9 19,05 9,53 30 R620.10.03
120-3 38,1 25,22 22,23 11,10 36 R620.12.03
g
380 www.carlstahl.com
Accessories: Heavy Duty Roller Chains
b1
08 B-1 12,7 7,75 8,51 4,45 11,8 R600.08.B1
10 B-1 15,875 9,65 10,16 5,08 14,7 R600.10.B1
12 B-1 19,05 11,68 12,07 5,72 16,1 R600.12.B1
16 B-1 25,4 17,02 15,88 8,28 21 R600.16.B1
g
20 B-1 31,75 19,56 19,05 10,19 26,4 R600.20.B1
24 B-1 38,1 25,4 25,4 14,63 33,4 R600.24.B1 p p
b1
08 B-2 12,7 7,75 8,51 4,45 11,8 R600.08.B2
10 B-2 15,875 9,65 10,16 5,08 14,7 R600.10.B2
12 B-2 19,05 11,68 12,07 5,72 16,1 R600.12.B2
g
16 B-2 25,4 17,02 15,88 8,28 21 R600.16.B2
20 B-2 31,75 19,56 19,05 10,19 26,4 R600.20.B2 p p
24 B-2 38,1 25,4 25,4 14,64 33,4 R600.24.B2
28 B-2 44,45 30,99 27,94 15,90 37 R600.28.B2
32 B-2 50,8 30,99 29,21 17,81 42,2 R600.32.B2
www.carlstahl.com 381
Hydraulic Lifting and Transport Devices
Hydraulic Lifting
and Transport devices
Hydraulic Cylinders
Hydraulic Pumps
Nut Splitters
Hydraulic Cutters
Machine Jacks
• Heavy Duty Skates
Accessories
382 www.carlstahl.com
Hydraulic Lifting and Transport Devices
All Carl Stahl Hi-Force hydraulic products are designed and manufactured according to ISO 9001:2000 and
comply with CE standards. All products are delivered with a test certificate according to national and international
plete standards and bear an individual serial number.
The com ange
cr
hydrauli
Type Capacity Stroke Height Oil capa- Cylinder Weight Item no.
in t in in mm city in Ø in kg
mm cm3 in mm
Type Capacity Stroke Height Oil capa- Cylinder Weight Item no.
in t in in mm city in Ø in kg
mm cm3 in mm
Type Capacity Stroke Height Oil capa- Cylinder Weight Item no.
in t in in mm city in Ø in kg
mm cm3 in mm
www.carlstahl.com 383
Hydraulic Lifting and Transport Devices
Type Capacity Stroke Height Oil Inlet thread Cylinder Piston Weight Item no. 78HSS. Single acting
in t in in mm capacity specification ø in mm ø in mm in kg multi purpose cylinders
mm in cm3 in inches
• Working pressure up to 700 bar
HSS 51 4,5 25 107 16 1,1/2'' Un 38 24 1,0 78HS.S0.051 • Capacities from 4,5 to 109 t
HSS 52 4,5 50 132 32 1,1/2'' Un 38 24 1,2 78HS.S0.052 • Stroke length 25 to 330 mm
HSS 53 4,5 75 157 48 1,1/2'' Un 38 24 1,4 78HS.S0.053 • Spring assisted return
HSS 54 4,5 100 182 64 1,1/2'' Un 38 24 1,5 78HS.S0.054
• Surface treated piston rod
• Collar threads withstand full load
HSS 55 4,5 125 207 80 1,1/2'' Un 38 24 1,8 78HS.S0.055
• Base and piston rod mounting
HSS 101 10 25 100 36 2,1/4'' Un 57 35 1,8 78HS.S0.101 on most models
HSS 102 10 56 131 81 2,1/4'' Un 57 35 2,4 78HS.S0.102 • Mounting thread in the base
HSS 104 10 100 175 144 2,1/4'' Un 57 35 3,0 78HS.S0.104 plate
HSS 106 10 150 225 217 2,1/4'' Un 57 35 4,2 78HS.S0.106
• Capacities 50 t and over with
carrying handle
HSS 108 10 206 281 297 2,1/4'' Un 57 35 5,0 78HS.S0.108
HSS 1010 10 250 325 361 2,1/4'' Un 57 35 5,4 78HS.S1.010
HSS 1012 10 305 379 440 2,1/4'' Un 57 35 6,2 78HS.S1.012
HSS 152 14,5 50 154 101 2,3/4'' Un 70 41 3,4 78HS.S0.152
HSS 154 14,5 100 204 203 2,3/4'' Un 70 41 5,0 78HS.S0.154
HSS 156 14,5 150 254 304 2,3/4'' Un 70 41 6,6 78HS.S0.156
HSS 1510 14,5 250 354 507 2,3/4'' Un 70 41 8,8 78HS.S1.510
HSS 252 25 51 174 178 3,5/16'' Un 86 54 6,5 78HS.S0.252
HSS 254 25 102 225 356 3,5/16'' Un 86 54 8,0 78HS.S0.254
HSS 256 25 150 273 524 3,5/16'' Un 86 54 9,6 78HS.S0.256
HSS 2510 25 250 374 874 3,5/16'' Un 86 54 12,6 78HS.S2.510
HSS 308 29 205 374 860 3,5/16'' Un 102 57 18,6 78HS.S0.308
HSS 502 50 51 150 364 5’’ Un 127 79 13,0 78HS.S0.502
HSS 504 50 102 201 728 5'' Un 127 79 16,8 78HS.S0.504
HSS 506 50 152 251 1084 5'' Un 127 79 20,0 78HS.S0.506
HSS 5013 50 330 429 2354 5'' Un 127 79 33,6 78HS.S5.013
HSS 756 73 152 272 1561 5,3/4'' Un 146 95 31,0 78HS.S0.756
HSS 1004 109 102 223 1565 6,7/8'' Un 185 114 41,6 78HS.S1.004
HSS 1006 109 153 274 2347 6,7/8'' Un 185 114 49,8 78HS.S1.006
Type Capacity Stroke Height Oil Inlet thread Cylinder Piston Through Weight Item no.
in t in in mm capacity specification ø in mm ø in mm hole in mm in kg
mm in cm3 in inches
384 www.carlstahl.com
Hydraulic Lifting and Transport Devices
Configuration example:
HEP 207322 = 7 l/min, 3-way valve, 25 litres
For single action cylinders 2- or 3-way valves usable oil capacity, 240 V motor
For double action cylinders 4-way valves
Type Flow rate Flow rate Valve type Usable Motor voltage Item no.
2nd stage 1st stage (optional) oil capacity (optional)
(fixed) (optional) (optional)
05 07 10 12 17 2 3 4 1 2 4 1 2 4
HEP 2 0,65 l/min 110 V 240 V 380 V 78HE.P2.00
10 l/min
12 l/min
17 l/min
10 litres
25 litres
40 litres
5 l/min
7 l/min
2-way
3-way
4-way
www.carlstahl.com 385
Hydraulic Lifting and Transport Devices
Set 2 1 x Multi purpose cylinder 10 t x 150mm stroke, type HSS 106 78PC.S0.02
1 x Low height cylinder 20 t x 44 mm stroke, type HLS 201
1 x Hand pump 1 litre, type HP 110
1 x Hydraulic hose, length 2 m with coupler, type HC 2
1 x Carrying case
Set 3 1 x Low height cylinder 50 t x 60mm stroke, type HLS 502 78PC.S0.03
1 x Multi purpose cylinder 25 t x 44 mm stroke, type HSS 256
1 x Hand pump 1 litre, type HP 110
1 x Hydraulic hose, length 2 m with coupler, type HC 2
1 x Carrying case
Set 4 1 x Low height cylinder 10 t x 40mm stroke, type HLS 101 78PC.S0.04
1 x Hollow piston cylinder 11 t x 50 mm stroke, type HHS 102
1 x Hand pump 1 litre, type HP 110
1 x Hydraulic hose, length 2 m with coupler, type HC 2
1 x Carrying case
NEW!
Type Reading inner scale Gauge ø Weight Item no. Type Design Connections Weight Item no.
in bar in mm in kg in kg
HG 1 0 - 700 100 0,9 78HG.00.01 HM2 manifold 1 x in, 2 x out 1,0 78HM.00.20
HG 1G* 0 - 700 100 1,0 78HG.00.01G HM4 manifold 1 x in, 4 x out 1,5 78HM.00.40
HG 63G* 0 - 700 63 0,2 78HG.00.63G HM2C controlled manifold 1 x in, 2 x out 2,0 78HM.00.2C
* filled with glycerine HM4C controlled manifold 1 x in, 4 x out 3,5 78HM.00.4C
386 www.carlstahl.com
Hydraulic Lifting and Transport Devices
Type Capacity in t Stroke Closed Weight Item no. 78JAH. Aluminium jacks
in mm height in kg • Lightweight aluminium
piston claw in mm construction
JAH 620 20 - 152 263 10,9 78JA.H0.620 • Available as plain ram jack, claw
jack or “failsafe” locking ring
JAH 620 C 20 8 152 276 14,5 78JA.H0.620C
design
JAH 620 SR 20 - 152 289 12,5 78JA.H0.620SR
• Can be used vertically or hori-
JAH 1220 20 - 305 438 16,7 78JA.H1.220 zontally
JAH 1220 C 20 8 305 452 22,2 78JA.H1.220C • Internal safety valve against
JAH 1220 SR 20 - 305 464 18,0 78JA.H1.220SR overload
JAH 630 30 - 152 263 15,4 78JA.H0.630
JAH 630 C 30 12 152 281 20,3 78JA.H0.630C
JAH 630 SR 30 - 152 292 16,5 78JA.H0.630SR
JAH 1230 30 - 305 451 23,4 78JA.H1.230
JAH 1230 C 30 12 305 470 31,0 78JA.H1.230C
JAH 1230 SR 30 - 305 479 24,5 78JA.H1.230SR
JAH 660 60 - 152 293 27,4 78JA.H0.660
JAH 660 C 60 24 152 327 43,1 78JA.H0.660C
JAH 660 SR 60 - 152 330 30,0 78JA.H0.660SR
JAH 1260 60 - 305 500 43,7 78JA.H1.260
JAH 1260 C 60 24 305 533 64,9 78JA.H1.260C
JAH 1260 SR 60 - 305 536 44,0 78JA.H1.260SR
Type Capacity Stroke Closed height Weight Item no. 78JAS. Aluminium multi
in t in mm in mm in kg purpose jacks
JAS 103 10 75 131 4,35 78JA.S1.03 • Lightweight construction
JAS 105 10 125 181 5,70 78JA.S1.05 • Operates in any position
• Spring assisted return
• Integral stop ring
• Internal safety valve against
overload
Type Capacity Stroke Closed height Weight Item no. 78JAL. Compact jacks
in t in mm in mm in kg • Pumping mechanism rotates
JAL 10 10 38 79 3,2 78JA.L0.10 through 360°
JAL 20 20 44 99 5,0 78JA.L0.20 • Operates in any position
• Spring assisted return
Type Capacity Stroke Closed height Weight Item no. 78JSS. Steel bottle jacks
in t in mm in mm in kg • Suitable for industrial and
JSS 35 3,5 130 195 4,0 78JS.S0.035 automotive use
JSS 55 5 130 200 4,8 78JS.S0.055 • Capacities 16 t and over with
carrying handle
JSS 106 10 160 245 8,0 78JS.S0.106
• Capacities up to 16 t with screw
JSS 166 16 160 250 11,6 78JS.S0.166
extension to span the gap
JSS 207 20 195 285 15,8 78JS.S0.207 between the piston ram cap and
JSS 327 32 180 290 23,0 78JS.S0.327 the load
JSS 507 50 180 300 35,4 78JS.S0.507
JSS 1007 100 180 350 104,0 78JS.S1.007
www.carlstahl.com 387
Hydraulic Tools
78NS.
Hydraulic
nut splitters
• Suitable for nuts up to
HRC 44 hardness and
sizes up to 75 mm
hexagonal
• Working pressure 700 bar
• 360° positional swivel
coupling
• Angled body design
• Spring assisted return
• Compact and easy to use
78HMNS.
Hydraulic nut splitters
with integral hand pump
78SCP. Self-contained
hydraulic pullers
• Handle rotates through 360°
• Operates in any position
• Spring assisted return
• Safe and easy to use
• Quick set-up time
• Supplied in handy transport
and storage case
388 www.carlstahl.com
Hydraulic Tools
78HSWC. Self-contained
hydraulic wire rope cutters
• Strong rigid steel construction
• Also suitable for underwater use
• Easy to use with minimum operator effort
JS15
JS4
Type Capacity Oil capacity Initial height Max. spread Length Weight Item no.
in t in cm3 in mm in mm in mm in kg
JS4 0,9 10,0 9,7 94 223 2,2 78JS.00.04
JS15 0,68 64,1 32,0 292 550 11,3 78JS.00.15
www.carlstahl.com 389
Hydraulic Torque Wrenches
78CFM. Quick
Type Length Item no.
connect couplers
in m
HTWH 4 4 78HT.WH.04
HTWH 5 5 78HT.WH.05 Type Thread Designation Item no.
HTWH 6 6 78HT.WH.06 in inches
HTWH 8 8 78HT.WH.08 CF 4F 1/4“ NPT IG Female half coupler 78CF.4F
HTWH 10 10 78HT.WH.10 CM 4F 1/4“ NPT IG Male half coupler 78CM.4F
390 www.carlstahl.com
Hydraulic Lifting and Transport Devices
6° 6°
Advantages in detail:
Ideal adaption to the load thanks to movable safety lifting claw. High sta-
bility especially in elevated position.
www.carlstahl.com 391
Hydraulic Lifting and Transport Devices
rful:
ly powe
Extreme lifting
7850. Hydraulic lifting set JSET, tweight
The ligh u mp
load capacity up to 20 t hand p
set with
Directions for use:
2 lifting jacks are connected to a pump by hydraulic hoses with non-drip
quick couplers. The 2 lifting jacks are controlled by the external pump.
Thus it is made sure that the jacks are not unintentionally overloaded
during lowering.
JSET 10/2
• Lifting claw rotates through 180° to lift with or without supporting feet
• High capacity at low weight
• Pump and jacks are separate units and can therefore be used flexibly
in confined spaces. Horizontal operation is also possible.
392 www.carlstahl.com
Hydraulic Lifting and Transport Devices
Retraction/
transport truck
JSET 13/2
www.carlstahl.com 393
Hydraulic Lifting and Transport Devices
These electric pumps are very easy to Type JPE 30 NVR JPE 55 NVR
operate. They offer the best possible Total/useful oil capacity in l 7,6 / 4,8 9,5 / 8,4
weight/flow rate ratio. Working pressure in bar 520 520
Number of connections 2 2
Flow rate low pressure in l/min 3,9 at 7 bar 7,1 at 50 bar
Flow rate high pressure in l/min 0,33 at 520 bar 0,95 at 520 bar
Motor data 230 V, 50 Hz, 5 A 230 V, 50 Hz, 13 A
Dimensions L x W x H in mm 530 x 300 x 560 530 x 300 x 560
Hose length in mm variable variable
Weight including oil in kg 40 40
394 www.carlstahl.com
Hydraulic Lifting and Transport Devices
6 to.
Item no. 9102.20.30 9101.20.30 9102.20.60 9101.20.60 9102.20.90 9101.20.90 9102.21.20 9101.21.20
Type JLB 3 K JFB 3 K JLB 6 K JFB 6 K JL 9 K JFB 9 K JL 12 K JFB 12 K
Load capacity in kg 3000 3000 6000 6000 9000 9000 12000 12000
Number of rollers 4 4 8 8 12 12 16 16
Dimensions of rollers in mm 85 x 85 85 x 85 85 x 85 85 x 85 85 x 85 85 x 85 85 x 85 85 x 85
Overall height in mm 110 110 110 110 110 110 110 110
Load surface fixed skates in mm 120 x 80 175 x 170 175 x 170 175 x 170
Dimensions of fixed skates 190 x 125 325 x 200 325 x 390 325 x 390
Length of alignment bar in mm 1000** 1230 1230 1230
Adjustment range of skates in mm 125-880 400-1030 400-1030 400-1030
Turntable ø in mm 150 150 170 170
Dimensions of steerable skates in mm 225 x 280 445 x 590 580 x 820 580 x 1000
Length of steering handle in mm 990* 1120 1120 1120
Weight JUWAthan plus in kg 12 11 33 25 54 32 64 35
* Without towing eye ** Non articulated alignment bar
www.carlstahl.com 395
Hydraulic Lifting and Transport Devices
3,5 to.
3,5 to.
396 www.carlstahl.com
Hydraulic Lifting and Transport Devices
5,625 to
Advantages in detail:
• In comparison to the capacity unequalled compact and lightweight 35 to.
construction.
• Mechanically pivoted rollers for equal load distribution on all
wheels and the floor.
• All transport skates are immediately ready for use. The steerable
skate is equipped with a roller bearing turntable and a drawbar.
The fixed skates can be connected with the included alignment bars.
17,5 to.
All skates are equipped with
JUWAthan® rollers Fixed skates JFB
For details see opposite page
17,5 to.
www.carlstahl.com 397
Industrial Trucks: Pallet Trucks
Pallet Trucks
High Quality Standard Versions
Special Fork Lengths
Pallet Trucks with low Underrunning Height
Stainless Steel Pallet Trucks
Pallet Trucks with Scale
398 www.carlstahl.com
Industrial Trucks: Pallet Trucks
Load capacity Fork width Fork length Lifting height Steering wheels Load rollers Weight Item no.
in kg in mm in mm in mm in kg
2300 520 1150 200 Polyurethane Nylon/single 65 7785.60.23
2300 520 1150 200 Polyurethane Nylon/Tandem 65 7785.60.23T
7785.
I=1150
Hand pallet truck
complying with European I 4 =977 K2=1750
600
quality. ative
altern
Steering wheels
410
85,74
I 4 =850 327
of abrasion-resistant polyurethane
Tandem load rollers of polyamide
200
I 2 =800
115
35
400 k1=121
Load capacity 2500 kg I1=1029
1429
Load capacity Steering wheel ø Load roller ø in Weight Item no. D=1550
in kg in mm mm in kg
110ϒ
160
540,680
110ϒ
350
wa1
rounded
Similar to photo fork tips
www.carlstahl.com 399
Industrial Trucks: Pallet Trucks
7786. Hand pallet trucks with special fork lengths, steering wheels of polyurethane, tandem load rollers of polyamide
Item no. 7786.08.00 7786.09.50 7786.13.50 7786.15.00 7786.18.00 7786.20.00
Type CS PS 800 T CS PS 950 T CS PS 1350 T CS PS 1500 T CS PS 1800 T CS PS 2000 T
Load capacity in kg 2500 2500 2500 2500 2000 2000
Number of wheels front/back 2/4 2/4 2/4 2/4 2/4 2/4
Lifting height h3 in mm 120 120 120 120 120 120
Lowered height (H13) in mm 80 80 80 80 80 80
Overall length (l1) in mm 1175 1275 1725 1875 2175 2375
Prong dimensions (s x e x l = fork length) in mm 51 x 150 x 800 51 x 150 x 950 51 x 150 x 1350 51 x 150 x 1500 51 x 150 x 1800 51 x 150 x 2000
Overall width (b5) in mm 520 520 520 520 520 520
Weight in kg 67 68 75 80 85 88
Load Lifting height Clearance height Fork length Fork width Steering wheel ø Load roller ø Weight Item no.
capacity in kg in mm in mm in mm in mm in mm in mm in kg
1000 800 85 1170 540 160 x 50 78 x 60 127 7785.85.10BS
400 www.carlstahl.com
Industrial Trucks: Pallet Trucks
Load capacity Q Steering wheel ø Load roller ø Dimensions in mm Weight Item no.
in kg in mm in mm h3 h13 l1 s e l b5 in kg
2000 200 x 50 80 x 60 (Tandem) 120 85 1550 50 150 1150 520 69 7781.E0.20
Calibratable version on
request
Load capacity in Steering wheel Load roller ø Dimensions in mm Weight Item no.
kg ø in mm in mm h3 h13 h14 l1 l2 s e l b5 in kg
2000 194 x 50 80 x 63 115 85 1230 1525 375 60 165 1140 535 135 7781.DW.21
www.carlstahl.com 401
Load Restraint Systems
Lashing Straps
Lashing Chains
Anti-slip Mats
Accessories (Edge Protectors,
Protective Sleeves etc.)
402 www.carlstahl.com
Load Restraint Systems: Lashing Straps
Within the transport chain shipper, vehicle owner and driver all have their m = mass/weight of the load (kg)
clearly defined responsibilities. They include compliance with all regula- a = acceleration when starting, braking
tions regarding loading and unloading, proper and safe transport as well or driving through curves (m/s²)
as roadworthiness of the vehicle.
In other words: Shipper, vehicle owner and driver must adhere to road To simplify the calculations the gravitational acceleration can be rounded
traffic regulations, applicable standards and guidelines. up to 10 m/s² (actually 9,81 m/s²) and the forces indicated in daN (1 daN =
10 N). A load weighing 4000 kg then has a gravitational mass of approx.
4000 daN.
When calculating the inertial mass also the sway factor and the friction
value have to be considered.
2.1 Basic vehicle requirements for safe transport Anti-slip mats increase the friction value and reduce the tiedown forces.
The result: Fewer straps are needed – you save time and money.
The basic requirement for safe transport is the correct vehicle with a
suitable platform and the necessary load restraint devices.
Caution: Do not knot textile straps as they will lose their tensile
Gravitational mass (G) = m · g strength
m = mass/weight (kg) To protect your straps from sharp edges and rough surfaces we offer a
g = gravitational acceleration (m/s²) wide range of protective sleeves and edge protectors.
Protective sleeves also allow high pretensioning forces which are neces-
sary for load tiedown. As the tubing will adhere to the load the strap can
slide inside during tensioning.
www.carlstahl.com 403
Load Restraint Systems: Lashing Straps
Direct lashing is completely different from tying down. Here the straps
are used to keep the load in its position. Therefore they have to be applied
to restrain the load equally in all directions of the occurring forces. The
lashing points on the load and the deck must be suitable to absorb these
forces.
All straps must be evenly tightened! There is no need for a high pretension
Edge Protector UWI
force. For selection and calculation of the suitable straps the angles α and
β have to be considered.
When applying the straps make sure that they are not twisted and have full
surface contact with the load. Tensioning elements (ratchets etc.) and other
hardware must be protected from damage and must not rest on edges. It is
not allowed to use any ratchet extensions to increase the pretension forces Direct lashing considering the
as this will cause damage to the tensioning element. occurring angles. Please keep the
α following in mind:
β
• Tiedown
• Direct lashing
G[daN] · (0,8 - μ)
LC =
Tiedown is the most commonly used restraint method in road transporta- nw (μ · sin α + cos α · cos β)
tion. A force closure by tying down is ensured, if pretension force (Fv) and
friction are high enough to compensate the forces affecting the load. LC = lashing capacity
G = load mass [daN]
0,8 = acceleration coefficient in the
direction of motion
nw = number of straps
μ = friction value
404 www.carlstahl.com
Load Restraint Systems: Lashing Straps
4155.
Polyester strap with
cambuckle according to
DIN EN 12195-2
Width 25 mm LC Length Max. elongation Item no.
Endless in daN in m at LC in %
For light load restraint and in-house 250 4 <7 41550100.004000
storage.
250 6 <7 41550100.006000
4802.
Polyester ratchet strap
according to
DIN EN 12195-2
Width 25 mm
Endless or two-part, with double J
or snap hook. Specially suitable for
use with roof racks and auto trailers
for light duty.
Other lengths available on request.
LC Length Max. elongation Item no. Polyester ratchet strap, width 25 mm,
in daN in m at LC in % two-part with double J hook
LC Length Max. elongation Item no. Polyester ratchet strap, width 25 mm,
in daN in m at LC in % two-part with snap hook
www.carlstahl.com 405
Load Restraint Systems: Lashing Straps
406 www.carlstahl.com
Load Restraint Systems: Lashing Straps
www.carlstahl.com 407
Load Restraint Systems: Lashing Straps
ten
ebbi n het: Tigh
ABS ratc rfully and
w
ss tha we
more po
g
4840. 5 ton ratchet strap according to y.
le
graduall
n
DIN EN 12195-2, not impregnated, width 50 mm, 4% release
elo
on
standard length 8 m, fixed end 0,5 m ng ati
The unmatched ratchet strap with the unique feature:
408 www.carlstahl.com
Load Restraint Systems: Lashing Straps
l
powerfu
4815. 10 ton ratchet strap according to Fast and
DIN EN 12195-2, not impregnated, width 50 mm, lashing!
standard length 4 m, fixed end 0,5 m
• The double-layer belt material together
with high-strength hooks and the ABS
ratchet ensure a reliable lashing capacity
of up to 10000 daN
ebbi n
• Also available with woven logo
or individual print
w
ss tha
g
le
n
4%
elo
on
ng ati
tem
LC Width Thickness not Item no. Polyester ratchet strap, ABS-sys
in daN in mm impregnated* width 50 mm, two-part, with triangle
in mm
em
LC Width Thickness not Item no. Polyester ratchet strap, A BS-syst
in daN in mm impregnated* width 50 mm, two-part, with safety hook
in mm
AB S-system
LC Width Thickness not Item no. Polyester ratchet strap,
in daN in mm impregnated* width 75 mm, two-part, with triangle
in mm
www.carlstahl.com 409
Load Restraint Systems: Lashing Straps
ort –
Less eff
fety!
4806. Ergo ratchet strap according to DIN EN 12195-2, more sa
standard length 8 m
• The required pretension
The highest performing ratchet assembly available is a reverse is reached without effort
action type which maximises ergonomic efficiency and utilises an • Lower purchasing costs
extended handle for greater leverage. The pretension forces are • Less tiedown effort
50% higher than with conventional ratchets! • Easy handling
• Spine-friendly
• Sturdy design !
pushing
Also available is better than
with Pulling
More safety with the
Tension Force Indicator
LC STF Width Thickness not Item no. Reverse action ergo ratchet strap,
in daN in daN in mm impregnated width 50 mm, two-piece with double J hook
in mm
LC STF Width Thickness not Item no. Reverse action ergo ratchet strap,
in daN in daN in mm impregnated width 50 mm, two-piece with double J snap hook
in mm
LC STF Width Thickness not Item no. Reverse action ergo ratchet strap,
in daN in daN in mm impregnated width 50 mm, two-piece with claw hook
in mm
LC STF Width Thickness Item no. LC STF Width Thickness Item no.
in daN in in mm not impreg- in daN in in mm not impreg-
daN nated daN nated
in mm in mm
LC STF Width Thickness Item no. LC STF Width Thickness Item no.
in daN in in mm not impreg- in daN in in mm not impreg-
daN nated daN nated
in mm in mm
410 www.carlstahl.com
Load Restraint Systems: Disposable Lashings
4108. EasyLashtex -
Disposable load securing
Many industrial goods are moved by rail today. Easy Lashtex has been
developed to comply with the strict requirements of the German rail stan-
dard BN 918090. The most important criteria are:
BC-16 BC-13
Strap width Strap thickness Strap strength Tiedown system Type with buckle type Packing unit Weight per Roll length
in mm in mm in daN strength in daN packing unit in kg in m
16 0,8 600 900 tex 16-0900 BC-4 2 rolls 14,0 600
25 1,0 1100 1500 tex 25-1500 BC-13 sack 13,5 500
25 1,2 1400 2100 tex 25-2100 BC-12 2 rolls 16,4 300
35 1,4 3000 3800 tex 35-3800 BC-14 sack 17,1 300
38 1,0 2000 3000 tex 38-3000 BC-7 4 rolls 28,0 100
50 0,9 1900 2500 tex 50-2500 BC-15 sack 12,0 300
50 1,8 4900 5000 tex 50-5000 BC-15 sack 17,6 200
50 2,1 6000 7500 tex 50-7500 BC-16 sack 19,7 150
50 2,1 6000 8000 tex 50-8000* BC-10 sack 19,7 150
*This item does not comply with German rail standard BN 918090
www.carlstahl.com 411
Load Restraint Systems: Disposable Lashings
s steel –
Stahltex - System
® Strong a textile!
as
The versatile strapping and flexible
tiedown system off the reel
Soft: The flexible straps prevent load damage, fit all shapes and involve
no risk of injury. They do not burst open and have no sharp edges.
Fast: The self-closing buckles allow fast and safe tightening according to
the belt principle.
Advertising: Have your company name printed on the Stahltex ® strap
and it will advertise for you by its durability, strength and clean looks.
and... Stahltex ® can be retightened, leaves no rust stains, is absolutely
weather-proof, resistant to chemicals, reusable and can be adapted to
your individual requirements by our sales team.
Stahltex ® - System
Disposable polyester straps, elastic to impacts and jolts, weather-proof,
for extreme loads of 300-4000 kg, simple and safe buckle lock.
Strap Breaking Reel Item no. Item no. Item no. Item no. Item no. Content: 1 strap reel (see below), Item no.
width strength length 1000 buckles, 1 tensioner,
in mm in kg in mm pallet needle, dispenser
13 610 1100 4013.05.04 4013.03.04 4015.04.00 4015.02.00 4015.01.00 1 strap reel 13 mm of 1100 m 4013.00.04
16 790 850 4016.05.05 4016.03.05 4015.04.00 4015.02.00 4015.01.00 1 strap reel 16 mm of 850 m 4016.00.05
19 880 600 4019.05.06 4019.03.06 4015.04.00 4015.02.00 4015.01.00 1 strap reel 19 mm of 600 m 4019.00.06
Strap Breaking Reel Item no. Item no. Item no. Item no. Item no. Content: 1 strap reel (see below), Item no.
width strength length 1000 buckles, 1 tensioner,
in mm in kg in mm pallet needle, dispenser
13 400 1100 4013.F5.04 4013.F3.04 4015.04.00 4015.F2.00 4015.F1.00 1 strap reel 13 mm of 1100 m 4013.F0.04
16 480 850 4016.F5.05 4016.F3.05 4015.04.00 4015.F2.00 4015.F1.00 1 strap reel 16 mm of 850 m 4016.F0.05
19 580 600 4019.F5.06 4019.F3.06 4015.04.00 4015.F2.00 4015.F1.00 1 strap reel 19 mm of 600 m 4019.F0.06
412 www.carlstahl.com
Load Restraint Systems: Accessories
4801. 4801.
Ratchet pads Abrasion protection sliP
Length: 50 cm
e
ewn to th
Firmly s 4801. 4801.
d thus
strap an ble!!! Velcro® fastener Protective sleeve Clip SC
ha
undetac at fixed end
Available from a minimum quantity
of 30 ratchet straps
50 4801.17.00 50 4801.SC.50
75 4801.SC.75
4801. 4801.
Protective sleeve SF-LSP Edge protector KaSi
35 4SFL.00.35 50 4801.16.30
5087.
Edge protectors
NEW! 4801.
Edge protector UWI
made of quality leather
• As tubing or single layer
• Suitable for strap width 30 and Suitable Item no.
50 mm for a max. strap width
• Tightly sewn, therefore no sliding of (mm)
on the strap
• Other sizes available 50 4801.16.31
www.carlstahl.com 413
Load Restraint Systems: Anti-Slip Mats
-CAT“:
“BLACK
48BC. Anti slip mat “BLACK-CAT“ inal!
The Orig
A product for thousands of applications!
Small trade:
E.g. safe grip and transport of any item on clean surface: Original “Black
Cat” anti-slip mats ensure hassle-free work in many fields without use of
holding tongs, grippers or clamps. (Planing, sanding, sawing, drilling etc.)
Rolls
“BLACK-CAT“ anti-slip mats keep everything
Description Roll width Item no.
at its place.
in mm
Rolls of 10 m length 200 48BC.10.20
250 48BC.10.25
300 48BC.10.30
350 48BC.10.35
430 48BC.10.43
450 48BC.10.45
500 48BC.10.50
600 48BC.10.60
1000 48BC.11.00
414 www.carlstahl.com
Load Restraint Systems: Anti-Slip Mats
tructible
48BC.P Anti-slip mat
“BLACK-CAT“-Panther
NEW! Strong
... The
..
N
.
o
sa
.1
fe
o
... indes
n the ma
rket
„BLACK-CAT“-Panther
BCP 1,20 x 0,8 m 2,00 1,20 x 0,80 48BC.P0.812 has been tested and
BCP 1,00 x 4,0 m 8,20 1,00 x 4,00 48BC.P1.004 certified by
BCP 1,00 x 8,0 m 16,40 1,00 x 8,00 48BC.P1.008
BCP 1,20 x 4,0 m 9,80 1,20 x 4,00 48BC.P1.204
BCP 1,20 x 8,0 m 19,70 1,20 x 8,00 48BC.P1.208
BCP 1,60 x 4,0 m 12,80 1,60 x 4,00 48BC.P1.604 Dortmund University
BCP 1,60 x 8,0 m 25,80 1,60 x 8,00 48BC.P1.608 Logistics Faculty
As boot or trunk insert (1,20 x 0,80 m) for all sedans, station wagons,
small and big vans and trailers
„BLACK-CAT“-Panther is the new all-rounder for versatile use in all lugga-
ge and cargo areas. For easy securing of parcels, crates or cages in diffe-
rent vehicles.
www.carlstahl.com 415
Load Restraint Systems: Anti-Slip Mats
nds
d your load sta
- an
4825. Anti-slip mat -Grip safely!
firm and
The friction between platform and load is of decisive importance for
correct load securing. Generally it can be said that with increasing
smoothness of the platform/load also the securing forces have to be
higher to ensure a force-locking load restraint with ratchet straps.
The new SpanSet Grip anti-slip mat offers the following advantages
compared to conventional rubber granule mats:
• By its certified friction value of μ > 0,6 and its high performance only
SpanSet Grip ensures top transport safety for your load!
• Sturdy, vulcanised solid rubber mat.
• Excellent indentation and tearing resistance.
416 www.carlstahl.com
Load Restraint Systems: Edge Protectors
ds –
4716. void sh ifting loa packages
A ne
lly of sto
Edge protector “Paletto”, ideal for palletised loads especia
Sturdy, L-shaped edge protector for ideal securing of precast concrete
parts, paving stones, or beverage cases with ratchet straps. This new
SpanSet edge protector deflects the tiedown pressure away from the edge
by its rounded shape and thus avoids damage to the load. The wide L-sha-
pe ensures optimal distribution of the contact pressure. Additionally the
ratchet straps slides easily over the rounded edges allowing high and even-
ly distributed pretension forces.
This new edge protector is ideally suited for tying down palletised goods
like concrete parts or for the beverage industry.
www.carlstahl.com 417
Load Restraint Systems: Inflatable Stowage Cushions
ets to
b etw een pall
AIRflex inflatable
Fill the g
a p s trans-
ty ris ks during
stowage cushions fe
avoid sa
• Ideal load restraint for containers, po rt!
on vessels, for rail and road trans-
port
• Perfect stabilisation of the load
by large-area contact and form-
locking filling of stowage gaps -
what cannot shift will not be
damaged.
• High strength due to specially
strong kraft paper
• Quick filling
for road
transport
...by rail...
...for containers
418 www.carlstahl.com
Load Restraint Systems: TRUXAFE System
TRUXAFE System
for curtainsiders
Curtainsiders (also called Taut-
liners) have one main problem: The
insufficient stability of their side
walls to secure heavy or high loads
by form-lock.
Load restraint according to the Highly efficient Certified by German DEKRA appreciate TRUXAFE not only as
regulations a law-compliant but also as a very
Practical, lightweight, and robust – Be on the safe side with TRUXAFE cost-effective solution. The system
TRUXAFE offers a fast and econo- these are the features of the as it meets all current traffic laws components are quickly compiled,
mic solution when it comes to TRUXAFE system components. and regulations. This is guaranteed easily assembled and will resist
compliance with current German They comprise side slats, shoring by tests which have been carried many years of heavy usage.
regulations. The vehicle owner, beams, and ratchet straps. With out under realistic conditions by
driver, and shipper now have a these 3 components it is possible the German DEKRA (German Safety for man and material
higher responsibility. DIN EN to secure almost any cargo like Vehicle Inspection Association)
12642 (January 2007) only deter- barrels, big bags, or hygienic followed by the certification of the As TRUXAFE enhances the stabi-
mines the strength of the vehicle paper rolls. Thanks to the reinfor- system. lity of your curtainsider, you can
superstructure but says nothing ced sideboards this can be done expect improved handling charac-
about load restraint. Get the com- form-locking. To further enhance An economic solution for your teristics of your vehicles and thus
plete package with TRUXAFE. the efficiency we recommend transports additional safety. Furthermore
using additional safety elements maintenance costs for the sliding
like our stowage cushions or the If you already have experience tarpaulins and the rear door por-
anti-slip mat SpanSet Grip. with unreliable and expensive load tals will be reduced.
restraint equipment, you will
www.carlstahl.com 419
Load Restraint Systems: TRUXAFE System
Standard length
Standard length Height Width Weight Point load Distributed load Head piece Item no.
in mm in mm in mm in kg in daN in daN length
in mm
Standard length in mm
420 www.carlstahl.com
Load Restraint Systems: TRUXAFE System
Standard length
Connecting element
Standard length * Weight in End fittings (VE)** Impregnated Lashing Capacity LC Standard length FE Strap width Item no.
in mm standard length surface in daN in mm in mm
in kg s
Tensioning element
Stanchion Stanchion
Standard length complete Lashing Capacity Total weight Strap width Item no.
in mm LC in daN in mm in mm
www.carlstahl.com 421
Load Restraint Systems: Cargo Nets
e to
ets mad
Cargo n n ts!
4801. Pack-Net: uireme
your req
The safety network
The best way to secure general
cargo like packages and parcels is
the SpanSet PackNet! PackNet
holds the load in its place without
crushing the boxes by strong tie-
downs or causing other damage.
Selection of tensioning
Tensioning element Item no.
and connecting elements
(SE)
for webbing width 50 mm
4803.P1.01
Connecting element Item no.
(VE)
B
4801.12.44
4801.12.62 4154.01.01
H
4801.12.65
Mw2 4146.01.01
4801.12.66
Mw1 SE VE
4801.12.67
Ordering example:
Width B Height H Mesh width MW1 Mesh width MW2 Tensioning Connecting
in cm in cm in cm in cm element SE element VE
Other webbing widths,
tensioning and connec-
237 205 26 26 2 pcs 2 pcs ting elements are availa-
ble on request.
Please contact us with your requirement.
422 www.carlstahl.com
Load Restraint Systems: Cargo Nets
g
verythin
Cargo nets for sedans, station wagons Keeps e !
ce
and pick-ups in its pla
Station wagons for service and repair duties are transporting many
different items ranging from heavy tool boxes to various spare parts.
And so far the driver neither had the time nor the possibility to secure
everything properly.
Our well proven auto cargo net ensures safe and quick load
restraint for all packaged goods.
VE B1 SE VE
Ordering example for sedans or station wagons Ordering example for pick-ups
Width B Height H Car type, manufacturer, Tensioning Connecting Anti slip Width Height Height Car type, Tensioning Connecting Anti
in cm in cm model, year element (SE) element VE mat B in H1 H2 manufacturer, element element VE slip
148 80 VW-Passat Variant 06 2 pcs 4 pcs 1 pce cm in cm in cm model, year (SE) mat
One-off print
+ typesetting costs
Continuous print
(minimum length 250 m)
www.carlstahl.com 423
Load Restraint Systems: Lashing Chains Grade 120
In average grade 80 lashing chains are 60% heavier than ICE 120. This
offers unbeatable ergonomics and easier work for the operator.
= Chain
= Evolution
d
mounte ably
ch
undeta
617SC0.
ICE lashing chain VSK
with ratchet tensioner
ICE-T Snappy, rigid lever,
mounted on chain strand,
00
movable and undetacha- length 35
Standard
ble.
Chain size Chain type Lashing capacity Ratchet tensioner type Pretension force L Weight Item no.
min
in mm LC in daN STF in daN in mm in kg
617SC1. d
mounte ably
ch
ICE lashing chain VSK undeta
Chain Chain type Lashing capacity Ratchet tensioner type Pretension force Lmin Weight Item no.
size LC in daN STF in daN in mm in kg
in mm
424 www.carlstahl.com
Load Restraint Systems: Lashing Chains Grade 120
Also ideal
for tying down
due to high pre- Lashing chain type C
tension force! with ratchet tensioner
Snappy
Mounted undetachably
Tiedown
RUD STF Necessary number of VIP or ICE lashing chains for tiedown
chain type in daN (Number of lashing chains = factor from chart x load weight in t)
vertical angle α: 60° - 90° vertical angle α: 30° - 60°
μ = 0,1 μ = 0,2 μ = 0,3 μ = 0,4 μ = 0,5 μ = 0,6 μ = 0,1 μ = 0,2 μ = 0,3 μ = 0,4 μ = 0,5 μ = 0,6
VIP-VSK 6 1500 3,6 x 1,6 x 0,9 x 0,6 x 0,4 0,2 6,3 2,7 1,5 0,9 0,6 0,3
VIP-VSK 8 2500 2,2 x 1,0 x 0,6 x 0,4 x 0,2 0,2 3,8 1,6 0,9 0,6 0,4 0,2
VIP-VSK 10 2800 2,0 x 0,9 x 0,5 x 0,3 x 0,2 0,1 3,4 1,5 0,8 0,5 0,3 0,2
ICE-VSK 8/10/13 2800 2,0 x 0,9 x 0,5 x 0,3 x 0,2 0,1 3,4 1,5 0,8 0,5 0,3 0,2
VIP-VSK 16 3600 1,5 x 0,7 x 0,4 x 0,3 x 0,2 0,1 2,6 1,2 0,7 0,4 0,3 0,2
Values of both charts are valid for: stable load, road transport, no combined load restraint.
Friction values μ according to VDI 2700-2 Should there be a considerable deviation from the indicated lashing
Material pair dry wet greasy
angles, additional load securing measures are necessary (e.g. bigger
chain size and/or chocks – friction increasing pads).
wood/wood 0,20-0,50 0,20-0,25 0,05-0,15
metal/wood 0,20-0,50 0,20-0,25 0,02-0,10 When it comes to transporting heavy construction machinery the
metal/metal 0,10-0,25 0,10-0,20 0,01-0,10 bucket should rest on the platform of the low loader. Apply hand brake
and engage gear.
www.carlstahl.com 425
Load Restraint Systems: Lashing Chains Grade 100
617V.A
VIP-VSK-KZA
VIP lashing chain type A –
VCGH VMVK VKSPS VCGH
with VIP Multi shortening claw VMVK
and compact tensioner
with axial lever VKSPS
Complies with DIN EN 12195-3
standard length 3,5 m
Chain type Chain size Lashing capacity Type Pretension force Lmin Weight item no.
in mm LC in daN STF in daN in mm in kg
VIP-VSK-KZA
617V.A
VCGH VCGH
VMVK** VKSPS-R VIP lashing chain type A –
with VIP Multi shortening claw VMVK
and compact tensioner
with ratchet lever VKSPS-R
foldable
lever
Complies with DIN EN 12195-3
Standard length 3,5 m
In case VMVK is not permanently mounted – shortening is possible at any point as the
shortening claw can be moved along the chain strand.
Chain type Chain size Lashing capacity Type Pretension force Lmin Weight item no.
in mm LC in daN STF in daN in mm in kg
Skip bin lashing chains in grade 100 VIP pink for skip trucks
according to DIN 30720.
LC = 40000 daN
with chain size 16 mm
LC = 26800 daN
with chain size 13 mm
426 www.carlstahl.com
Load Restraint Systems: Lashing Chains Grade 100
617V.B VIP-VSK-KZA
VIP lashing chain type B – VCGH
VKSPS VCGH
with VIP Multi shortening hook VVH
and compact tensioner
with axial lever VKSPS VVS
Chain type Chain size Lashing Type Pretension force Lmin Weight Item no.
in mm capacity LC STF in daN in mm in kg
in daN
617V.B
VIP lashing chain type B – VIP-VSK-KZA
Chain type Chain size Lashing Type Pretension force Lmin Weight Item no.
in mm capacity LC STF in daN in mm in kg
in daN
www.carlstahl.com 427
Load Restraint Systems: Lashing Chains Grade 100
Lashing capacity Load capacity Designation Dimensions in mm Screw specs Weight Item no.
in daN WLL in t A B C D E F G in kg including screws
3000 3,0 SMILEY BI 163 244 50 75 116 19 12 M12x30 Fk. 10.9 3,7 5564.03.00
6571. VKSPS VIP compact tensioner 6571. VKSPS-R VIP compact tensioner
with axial lever with ratchet lever
foldable
lever
L - open L - closed
VKSPS VKSPS-R
Chain size Lifting Lashing Designation L L Adjustment Pretension force Weight Item no.
in mm capacity capacity open closed range STF in daN (kp) in kg
WLL in t in daN in mm in mm in mm
428 www.carlstahl.com
Load Restraint Systems: Lashing Chains Grade 80 and 100
0 % higher
NEW! Up to 5 !
5563. VIP weld-on lashing point capacity
lashing
type LPW with LC-marking
• Manufactured from VIP material (grade 100),
up to 50% higher lashing capacity than grade 80
• Sleek design, zinc-phosphated
• Welding block is marked with LC in daN
• Also available with spring for noise reduction
• Patented distance lugs as spacers for the required
air gap for the root weld
• Optimised 90° load support
higher
NEW! Up to 3 0 %
!
capacity
5563. VIP weld-on lashing point lashing
type LRBS with LC-marking
• Manufactured from VIP material (grade 100),
up to 30% higher lashing capacity than grade 80
• Sleek design, zinc-phosphated
• Ring latch marked with LC in daN
Distance
• Patented distance lugs as spacers for the required Lugs
air gap for the root weld
• Shortening hook can be connected to any chain link • All load-bearing and structural parts are of forged steel
• Hook is welded to threaded eye by connecting link • Hooks are of tempered alloy steel and equipped with support bulges
• Corrosion resistant ratchet springs • Safe and smooth-running ratchet
• With end stop
5R25. Ratchet tensioner with 2 shortening hooks 5R10. Ratchet tensioner with 2 eyes
Suitable Lashing Pretension Lever Adjustment Item no. Suitable Lashing Pretension Lever Adjustment Item no.
for chain size Capacity LC force STF length range for chain size Capacity LC force STF length range
in mm in daN in daN in mm in mm in mm in daN in daN in mm in mm
8 4000 1000 390 140 5R25.60.08 8 4000 1000 390 140 5R10.L1.20
10 6300 1575 390 130 5R25.60.10 10 6300 1575 390 130 5R10.L1.30
13 10000 1500 390 130 5R25.60.13 13 10000 1500 390 130 5R10.L1.40
www.carlstahl.com 429
Load Restraint Systems: Lashing Chains Grade 80
6132.
Lashing chain
with ratchet tensioner
Both ends with safety hooks, one
end can be shortened. Standard
length 3500 mm, tensioner with end
stop, other lengths are available at
short notice.
Chain size Lashing Capacity LC Pretension force Adjustment range Item no.
in mm in daN STF in daN in mm
6133.
Lashing chain consisting
of ratchet tensioner
and chain piece
According to DIN EN 12195-3,
with high strength components
according to grade 80.
Standard length 3,5 m.
Chain size Lashing Capacity LC Pretension force STF Adjustment range Item no.
in mm in daN in daN in mm
8 4000 1000 203 6133.00.08
10 6300 1575 203 6133.00.10
13 10000 1500 203 6133.00.13
610R.
Chain piece
for lashing chain
According to DIN EN 12195-3,
standard length 3,5 m
430 www.carlstahl.com
Load Restraint Systems, Fall Protection
on
protecti
Perfect
sy
made ea 2525. Container nets
When it comes to securing loaded
open-top containers during trans-
port or storage nets are the ideal
solution regarding handling and
price. Our container nets are avai-
lable in all sizes; standard sizes are
available immediately from stock.
The nets are knotless and fabrica-
ted from high strength polypropyle-
ne and have a hemmed border line
of 5-7 mm width.
2500.
Side protection net according to DIN EN 1263-1 type U
Made from high strength polypropylene ø 4,5 mm, green colour, mesh
width 100 mm, with stitched on fastening cable all around.
2x5 2500.20.05
2 x 10 2500.20.10
www.carlstahl.com 431
Fall Protection
Safety nets
Falls leading to severe injury or
death or danger caused by falling
objects e.g. at construction sites,
during power line assembly or buil-
ding construction can be avoided
by the use of safety nets. Mounted
horizontally they ensure effective
accident prevention in accordance
with German BG (Employers’ Liabili-
ty and Insurance Association) requi-
rements. The nets are fabricated
according to EN 1263-1 what is
demonstrated by the German GS-
mark (tested safety).
432 www.carlstahl.com
Load Restraint Systems: Big Bags
Typ A, B - Duffle top Typ C - Open top Type B - Discharge spout Type A,C - Plain bottom
Type A: With duffle top and lacing Type C: For granite or paving stones, not impregnated
Plain bottom Open top
Size 90 x 90 x 110 cm Plain bottom
SWL 1000 kg SF 5:1 Size 90 x 90 x 90 cm
SWL 1500 kg SF 5:1
Type B: With duffle top and lacing
Bottom with discharge spout ø 35 cm, length 50 cm
Size 90 x 90 x 110 cm
SWL 1000 kg SF 5:1
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AURAS Life by Carl Stahl*
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