ESTIMATION SHEET

Qty. Equipment : Vertical Mixer with Limpet Position : Vertical (Lug support) with Agitator
9 Tag No.: Capacity : Gross 12.5 Cubic Metre
Shell / Jacket Dimensions Plate Size mm Qty. Unit Rate Amount Remarks
Sl. Description Material ID L t Nos. L W t Nos. Rs. / Unit Rs.
1 Shell - Main A516 2,300 2,400 8 1 7,254 2,400 8.0 1 1,093 Kg 95.00 103,860 Corrosion 1.5
2 Shell - Manhole A516 610 400 8 1 1,942 400 8.0 1 49 Kg 95.00 4,635
Total Shell Plates 1,142 108,495
Dished End Shell / Jacket Dimensions Plate size mm Qty. Unit Rate Amount Remarks
Sl. Description Material ID - t Nos. L W t Nos. Rs. / Unit Rs.
1 Dish End - Main A516 2,300 - 10 2 2,760 2,760 10.0 2 1,196 Kg 95.00 113,617
Total Dish End Plates 1,196 113,617
Internal/External Attachment Dimensions
1 Baffle Supports(l/w/t) A516 2,600 250 12 4 2,600 250 12.0 4 245 Kg 95.00 23,267
2 Sight glass pad (od/id/t) A516 400 300 35 2 405 297 40.0 2 37 Kg 95.00 3,557
3 Manhole RF pad (od/id/t) A516 1,000 600 8 1 1,005 597 13.0 1 52 Kg 95.00 4,983
4 Thermowell coupling (od/id/t A105 100 50 50 3 105 47 55.0 3 9 Kg 450.00 4,041
Total Internal Attachments 344 23,267
Rectangular Part Dimensions Plate size mm Qty. Unit Rate Amount Remarks
Sl. Description Material Length Width t Nos. L W t Nos. Rs. / Unit Rs.
Attachments
1 Limpet plate 3" @120 A516 181,125 145 4 1 181,128 148 4.0 1 842 Kg 95.000 79,965
2 Lug support Pad A516 450 450 8 4 453 453 8.0 4 52 Kg 95.000 4,897
3 Vertical Stiffeners A516 450 400 8 16 453 403 8.0 16 183 Kg 95.00 17,426
4 Base Plate A516 450 550 25 4 453 553 25.0 4 197 Kg 95.00 18,682
5 Pads for Lifting Lugs A516 350 200 10 3 353 203 10.0 3 17 Kg 95.00 1,603
6 Lifting Lugs A516 300 250 20 3 300 250 20.0 3 35 Kg 95.00 3,356
7 Name Plate A304 450 200 5 1 450 200 5.0 1 4 Kg 300.00 1,060
8 Name Plate Bracket A516 400 200 8 1 400 200 8.0 1 5 Kg 95.00 477
Total Attachments 1,334 127,466
Pipes 1 1/2"Sch 40 2"Sch 40 3"Sch 40 4"Sch 40 6"Sch 40 8"Sch 40 10"Sch 40 14"Sch 40 Rate Amount Remarks
Sl. Description Kg/mtrs. 4.1 5.4 11.3 16.1 28.3 42.6 60.3 94.6 Qty. Unit Rs. / Unit Rs.
1 CS Pipes A106 3,500 1,800 1,200 1,800 6,000 236 Kg 100.00 23,600
2 SS Pipes A304 - Kg 300.00 -
Total Pipes 236 23,600
Flanges & Fittings Wt Qty. Wt Unit Rate Amount Remarks
1 24"150# SORF A105 100 1 100 Kgs 450.00 45,000
2 24"150# BLRF A105 196 1 196 Kgs 450.00 88,200
3 6"150# SORF A105 8.6 4 34 Kgs 450.00 61,920
4 4"150# SORF A105 5.9 6 35 Kgs 450.00 95,580
5 4"150# BLRF A105 7.7 2 15 Kgs 450.00 13,860
6 3"150# SORF A105 3.7 4 15 Kgs 450.00 26,640
7 2"150# SORF A105 2.3 7 16 Kgs 450.00 50,715
8 1 1/2"150# SORF A105 1.4 2 3 Kgs 450.00 2,520
Total Flanges & Fittings 415 384,435
Other Structures RB50 RB25 JIS250*125 UC203 L65*6 L70*6 L60*6 L90*10 Unit Rate Amount Remarks
Sl. Description Kg/mtrs. 15.4 4.0 30.0 46.0 6.0 6.5 5.5 13.5 Qty. Kgs Rs./Pc Rs.
1 Structural Sections - - Kgs 77.00 -
Total Other Structurals - -
Lantern Part Dimensions Plate size mm Qty. Unit Rate Amount Remarks
Sl. Description Material OD/ID/W L / ID t Nos. L W t Nos. Rs. / Unit Rs.
1 T Lantrern stool Pipe (id/l/t) A516 800 500 12 1 2,552 500 12.0 1 120 Kg 95.00 11,419
2 B Lantrern stool Pipe A516 800 500 12 1 2,552 500 12.0 1 120 Kg 95.00 11,419
3 Bearing Housing (od/id/t) A516 600 300 40 2 605 297 45.0 2 154 Kg 95.00 14,664
4 Bearing Housing Gusset A516 800 400 8 6 803 403 8.0 6 122 Kg 95.00 11,584
5 Bearing Housing Pipe A516 500 400 10 1 503 403 10.0 1 16 Kg 95.00 1,512
6 Agitator Bot Support Pad A516 1,200 300 70 1 1,205 297 75.0 1 631 Kg 95.00 59,990
7 Bot Lantrern stool Pad A516 1,200 500 30 4 1,205 497 35.0 4 1,042 Kg 95.00 98,943
8 Top Lantrern stool Pad A516 1,000 500 30 4 1,005 497 35.0 4 659 Kg 95.00 62,651
Total Attachments 2,865 272,182
Total Direct Material without Scrap 7,532 Kgs 1,053,062
Total Direct Material with Waste Scrap 1.37 10,319 Kgs 1,442,694
Other Material & Cost Qty. Wt Unit Rate Amount Remarks
1 Fasteners 24"@1 6" @2 4"@2 2"@2 35 Kgs 40,000
2 Gaskets 24"@1 6" @4 4"@2 2"@2 - 150# Viton /PTFE 3 Kgs 12,000
3 Flush bottom valve Yes 6" 2 10 Kgs 40,000
4 Operating panel(flame proof) Yes + remote panel 1 10 Kgs 100,000
5 Load cell Yes Kgs 10,000
6 Cap fot thermowell Yes 3 1 Kgs 2,000
7 Bend for flush bot valve Yes 6" 2 2 Kgs 4,000
7 Limit Switch with Swing Bolt Yes M33 X 180 20 2 Kgs 3,200 64,000
Other Material & Cost 63 272,000
Agitator Assembly Qty. Wt Unit Rate Amount Remarks
1 Gear Box 50-100 RPM Yes service factor >1.5 vfd drive bidirectional 65 Kgs 1,250,000
2 Motor with VFD 50HP Yes IP65 class F 400+/-10% 3 Phase 50+/-3% hz flame proof tefc bidirectiona 30 Kgs 550,000
3 Flexible Coupling Yes 5 Kgs 50,000
4 Rigid Coupling No Kgs -
5 Bearing Yes 5 Kgs 50,000
6 Mechanical Seal / Stuffing Box Yes 7 Kgs 95,000
7 Shaft Yes EN8 160 Dia 600 Kgs 250,000
8 Blades Screw type Yes 750 sweep dia (assume) 200 Kgs 250,000
9 Blades Hub Yes 45 Kgs 50,000
10 Agitator support Yes PP 10 Kgs 35,000
Other Direct Material & Cost 967 2,580,000

Prepared by : Checked by :
 ESTIMATION SHEET
Qty. Equipment : Vertical Mixer with Limpet Position : Vertical (Lug support) with Agitator
9 Tag No.: Capacity : Gross 12.5 Cubic Metre

DETAIL SHEET
Description Amount Remarks
A Total Direct Material 11,349 Kgs 4,294,694
B Other Charges
1 Process Internals Assembly Charges No -
2 Ext/Int Blasting & Painting Lant ep paint Yes assumed painting outside Area 44 Sq.Mtr.x 2,500 Rate 110,171
3 Ext/Int Buffing No Area 0 Sq.Mtr.x 2,000 Rate -
4 Any Special Lining Rubber / FRP No -
5 Insulation / Cladding Yes Insulation foam glass with cladding 200,000
6 Ext/Int Pickling & Passivation No External Surface Area 0 Sq.Mtr.x 200 Rate -
7 Hydrotest / Neumatic / Vacuum Yes Internal Surface Area 50 Sq.Mtr.x 350 Rate 17,524
Total Other Charges 327,695
C Testing & Special requirement
1 Radiography Yes spot Total Length 40 Metre x 350 Rate 14,000
2 Ultrasonography No Area 0 Sq.Mtr.x 150 Rate -
3 Magnetic Particle Test No Area 0 Sq.Mtr.x 50 Rate -
4 PMI Test No -
5 Impact Test No -
6 IGC Test No
7 Any Special Testing No -
8 Inspection Charges for NDT Yes 15,000
9 Post Weld heat treatment No Area 0 Sq.Mtr.x 10 Rate -
10 Stress Relieving / Post forming HT Yes Area 7 Sq.Mtr.x 750 Rate 5,250
11 Any Special Testing / Trial Yes Agitator trial 150,000
Total Testing & special requirement 184,250
D Subcontractor, labour charges & Machining
1 Dish Forming Charges Yes Weight 1196 x 30 Rate 35,879
2 Shell Forming Yes Weight 1142 x 20 Rate 22,841
3 Limpet Forming Yes Weight 1191 x 120 Rate 142,901
4 Machining Shaft, Ring Yes Weight 2903 x 90 Rate 261,226
5 Strip Forming for Jacket No Weight 0 x 70 Rate -
6 Consumables Yes Kgs 28.14 x Length 40 Metre x 1,250 Rate 35,178
7 Gases Yes Bottle 10 1,250 Rate 12,500
8 Assembly charge of Agitator Yes Kgs 2,865 x Hours 473 x 250 Rate 118,184
9 Labour Cost of Vessel Yes Kgs 10,319 x Hours 1703 x 250 Rate 425,647
Total Subcontractor and labour charges 1,054,357
E Miscellaneous Charges
1 Design and Documentation / FEA Yes 250,000
2 U -Stamp/Lloyds/TPI/IBR/PESO No -
3 Inspection Charges for Equipment Yes 25,000
4 Vessel / Material Handling Charges No -
5 Sub Contractor Charges if any No -
6 Transportation charge No -
7 Nitrogen Purging Yes 25,000
8 Packing Wooden …. No -
9 Other Mis. Visit / Lease / Rent No 25,000
Total other Charges 325,000
F Total Cost (A+B+C+D+E) 6,185,996
G Overhead Factor 1.20
H Cost price of Each (F*G) 7,423,195
I Selling price of Each 25% Rate 9,278,994
J Total Selling price (H x Qty.) 83,510,942

Notes:
1 Design, Supply and fabrication of Pressure vessels as per ASME Section VIII Div.1
2 Nozzles are considered with SORF with Pipe & RF Pad Type construction
3 Consider total outside with lantern assy epoxy primer
4 Vessel top will be welded to shell due to presence of manhole on top
5 Consider thermowell with dip pipe
6 Manhole lockable design with limit switch

Exclusions:
1 Transport excluded
2 Post weld heat treatment
3 Without body flange
4 Spare
5 No radiography for limpet

Prepared by : Checked by :