~ WW TATA TATA HOUT FLUIDLINE ENGINEERS AND FABRICATORS PVT.LTD. “AVI” PROJECT CARGILL METHOD STATEMENT FOR SPOOL FABRICATION OF PIPING | msjo2 Docurment Ho, ; Purcelev ms Revision ® Date of Issue objou)osi9.METHOD STATEMENT FOR SPOOL FABRICATION OF STEEL PIPING CoometNn, ureecerver Freer ms—-02. ProectNeme —» AMIROJECTCARELL CConvactNo, _: W'S FLUIOLINE ENGINEERS ANO FAB. PVT LTD. CConautan! = WS TATA Constr Engines id Prepared | “Reviewed by FL | Reviewed by TCE ea DICE sree | Rev y Reviewed by TC Aaporbved) Buje | ee | Wennee ig T Qveeuwan-w 1 ARR SY safoafis | ae\ali9, oufouf>eigo7 je- Peqedermonge | Dnspechsn LrprieenTABLE OF CONTENTS PURPOSE i SCOPE | REFERENCE DOCUMENTS i DEFINITION OF TERMS | RESPONSIBILITIES SAFETY 6.1 SITE SAFETY 8.2 LIFTING / RIGGING WORKS 8.3 WORK SITE CONDITION . GENERAL FOR PIPE FABRICATION FABRICATION SEQUENCE DOCUMENTATION1.0PURPOSE ‘he purse oftis motos satenent io prove 2 serarator te faaton of oe ps ovale by “LUIDLINE mn KURUKUMSH I AVTPROLECT Th maou statemantaafree beings ar proceates tobe adopt ersre a a ache ete 9 e above Wark: ftcoaance wih ne apropsa projec Spector 29 score ‘Triemettodsniement sarees he goacrarqramens for op an ee fbriaton, a Irepocio of allen nao rte FLUICLINE FOR CARL rst Pipe azn Derormed in acorance we Ws puchasers Specie cravings, codes ane tana = ‘otacoms higher Out cf productos by exe operate, 2.0 REERENCE DOCUMENTS “Caner! Soqurene = Basing and'pantng ‘weiang Eston nd Nanos Piping a Te sco Gren npacter snd Ome NOT Coniostr oa ‘Shop ad ei seston of alg Fanges ane ning (Chemseal ant ang Pettoum Rote Pina tapes and Test Pan fr Stop Fabreabov ofA Pp © tera Cen! Srovesre cain nepoetan proseaure ‘iting nto: Contra rococare 2 Heat Trasiment conve rosete 1 WeisngProcecue Spestaston wih Precesure Queeaon Resor for YANBU IE VETER Preeses = Pong mea Rear" AODEEINTIONOE TERNS 2 Gesge sna engirasing Pracieos 2 Gist Assurance Cue Cornol S.ORESPONSIBILITIES «2 Piping manager / Enginoc Sapo menage tal be etree eh toi: 1) Crear resin nae molar fie method stemen, 2). Eaielann and een cighnonan ang eeton suse a EeQones 9 Exe sncenton Seer ans as 8) Ensures tat al nonton pr rzion ve ae don a8 Fr sscteon 52.QNQC ManagerlEnginesr The QUGC Narape/zciner sal be responsive oe towing “) Renowngefhe metres salem 2 Pevormanoa ofa Inept norte se source 5) Check mortrard erat thou of ines even of egplsbia design decuenis ane = Frfsbiearvrgcton es, 4 Renew and appovalol npecion ard Tes Plan snd assignment ct Iepetion pits 153 HSE manager TSE menogar-nes he overe escent egarsing development Inpleeiaon ad or ropa coat f sah awest goss io hazards and acento te se,0 SAFETY 6.4 SITE SAFETY 4} Allac se werers ena was eprops ely equipment ad ting to raven ne bare 2) Whensreng, infmrstie meer sal be removes tor werk eae evi inten ar ee aubreae 5) Gil quae woes, fers and fier mates ena ba alle a cary outwelding. et spincng het on ie 1, Wacng snd wet cable shal be ror avenged osu damage ane possi in veskape 62 LIFTING /AIGGING WORKS 1) asranieamanisl Wing abe sorbed elie opeston ung quae nd p> ‘goers 2) Aliting cperaansincludeg movement of tal pees ar tings, vals, taal ear 2). iting equine ncsing sins, sales, ting bean ee, shallbe pee mebbe ose ‘or oaded pra ts aig ed 163 WORK SITE CONDITION 1) hop shel be grepare io airisn adequate cot) fal tems on she 2} Honareapeg che be conaiie on a opdar bass to mash ere lee, hese 2) ‘Alsat grecouten shal be prtrnsdin ascoaroe th the tach bazar analy pipe spoa faioation and panting works. TOCENERALFORPIPE FRERICATION aban of ert ati aon sae nd esse soe mals wl ba cari ut ‘dsgnaled areas The savas sls! matnae wl oo Soreted athe ehp a als Werk ares ‘Seeless sie sens sal be seperated for carbon sel wok seas. hilt selma! ‘ecedin cepa ares orth ber red oo ofthe sock ares anu rowed by use of ‘ngs o by nan nto kar tasar oat ia vetoes work sees. Tete eat D870 UF [tine chon sel aa snes ses matt unr =1 leustarces. Tous fer use on Sal & ‘Sha bn ssordance win he moral corel poets lr she! be ub specie upon recs be ensuite eee rae fe teen supe en that cenlstion, erension, atria uty snd papain sr ‘ecotance whe requis senda and Speciesons andthe Nato Ratings Preesare 2) Mala! oan tbe cefecive erica martes sol be med placed in quart ‘parse Cm aospad mata we atic slegusds'oprecuce eng uses ends Imarednih HOLD "abo. {3} Carson esas steal rates wl tbe versrore or rod such away 9 10 ‘even comtaminatin of the maz 5 ne Ue Meal Rec impectonProceire 1) Avfanga aoe nou pre gtoores non Sages ena be pete oy pst Piywood or eguvalan rand bre econ stage or elacstng. Aer conelton of {ate eal be tected sgn by ple cape = lacs 1) Alimaleals bathe loons or preseuoeied ice stored ea por a tel RezeNing 1) Mele wich nove boon damaged or und lo have Stet Wnt be wd except uh ‘eon mor srface mths, n whieh ease FL wi onea approval rom TOE. The mates tiezeed prvced na mn. vol teks 6 no oave58 ange manuf trance: the sperprate mala or Purasng space ate romped wih TCE. 1 Sersenes on gasket oss are rat abn. ) Anycesacig fl educa he flange ness oles than ha micinum Mika sow (avant code or onda secs Cage nckres of lange wi checked a es9) Metals (os, ngs and others, te) sta be cad sapzte tom ne Mate! Corba Depart ee spectg on the matrequsion see sued byte Design Depart The tel Cone! Deparment sal canal andes fe tern scarce wn he Msi Cono Presesure | 1) Ataris sna be shal be subject orcenbity. Acar frm rary eatbon lel, Sess ‘0a (S5) sha ne sujet races, 149 FABRICATION SEQUENCE 4. Blasting and painting Enna ae nti re going eal blaing sr panting shou be done pret tian. {lssg and pining nspacton shouts be one pri abcaton. 12 SpoctFapneation Flow ‘The poe etacston wl be inplemsrted wn the sequsnce of making cing, Meu, waking, np 3 Maing 2 » a 2) sheet number 3) Spool ruber ©} That po zal chal be mato with a reaeetve spol numbers, in acerdanca wi the raod ip foblatondraung 4) Tarmeiosusea or mang sha mt eoutm contamination ote tat ish etan herding or harp iscortrutes, 1) arming fr cting salina mensions ameter Walticknss lng) andthe nt dest of ravirgs and ve done exacting te corsierabon alowance for welihg tage end cng oss. 1h inaave ne cnha wanton args are inavaaaby cat eto The mses viento to or mor ar. te mah shal be Acer Warserec fo each paces pot eating na Iocan Where nearing be vse he copies 900, sass tel carbon sel metre keptn sopra too Bowes undo te conto ho mari ‘ole angfovenan. Altcls such awe Buchs, ctng ool fig och wl be aos») ‘har ende cohen sat oreo ste mates 11.4 Cuting and Gage preparation 1) Garon sto! sa bs et by meted of tame ctr 2} Shaloss sil sabe ou bys plese cing machine plese ao cating 's dna to flowiny osedure i epovee 8) When cting stars. access germs. receing best fr eaters hal be nse inthe rn ‘ing ea rao si! adhere of spars onal wale pa 1) ine utbg are macccesle, a pater compound sapped te einai cut area br br aller or wes. The appacaton fhe compound sapped comply wound okcantrence, 3 rin of 200re each seo ctieg ae tor aut the ant-patar compound shel te rrovedby censor ether methods '9) maa cat by ara oF ate sal eve fe eae tune back carta seco or THe ‘gir whac|is martes by an marepetoted dye nim makeup ofthe des wien dence {erg foe materi when ved for sanlese sles Wire runes rh sina ie! rie ‘sed, ceacate sinless cee and igh oy mterale. Fle foruce on salege seb an non feos toys sallbe NEW an dadesiedto sparc ally or. 4) Al eager tally analy attained 3 pet seg eguremer wi a smacth een sure Wi at sg removed |45) Bevsng wl geformed wi sind Sepaate machines wile used for carbon ta ae Sanies sis repraon wien secstanc wine approves £8) Th reparation of edger wnt sabe deb racing ogg, 7) ge reparation shallbeparoread in accorcance win te eoroves WPS, 1) The etaes of he edge prepare sale oe For ears grease, ol slg, sale o ital bare 9) Sarees el shat be beveled by a genio. Seperate machines wi te use enon seel a aseit-up 1) Aiprentforthe up oft piping components sa be exected on 2 sel oro steel ack su eveen eae span, Fr sales ene spol eatin ie foo wl be covered win ‘ieoden sane orusbe- All stand wil evated vin lean rubber snetng fo reve: {hsrinaion oft epools Unerneoreansansne thal shes sel aera bo SiovES b> ‘ens ina const wih carbon #99 FPpe shal a prepay supeartcateoe 50mm oe ground and ety ig erie ‘over te tat arts proto lack wens Yn a carte a utd iat Hoel feoaccion aca dams a ned win cen ber o aahss ste sera siete possi fcnbamiatn tlie pet raat “Te numberof Wels aspen enal be kt oa nian iam spacing of orutrerti linc Goaoen conn nes ena ne lessen our) ves the pea kes, ota 4) Thabo nols of anges shal exedle ne nes rvizontl an Vera erarine op. 5) Hoes er atochrer of welalets and ngpokts shal be pvormed made using ges eh an 6) Ajacent sctns of welie pa hat ave joined by ul weg shal have te longi wet ‘Sears pasion so that Dey ate kat 1Segte ape 17) arto paring main wos, tack woe sal bo de by this proses 8) Tacks shel be mace by qusiled weds 9) Theleegh ane rurtor ot ele for no damotr of ip lng waded shal be epcted ot flows 2 ” 1 Panmenatnoe of tne deed penarabon ane wereanah na enkeing need note ‘eavedbeofe wean dress hel ay have caused ne West crak ay eck awit remnant ing rac tab enerane Tee PT 11) Ft-uphite sous 6 mde or pent ata Ke pbte and ale 8.6 Welding 1), Akweids al be pelrmac in sordanoe wth he approved WS and Waking mati ete Poseeire whi sal be dapayes ono nlc ost cae te he wor. Soy ects, ote, col is, usta regres, sig um oer a gpa becuase of ary weiing bese hol be raved by ated chipeing Defoe depositing usoessva bead in he case aberged as welng of aro te te royal mebog Ue hey beware gauging isha be cesned aby pedg fo shy rea, “ne requvement fhe nished wel rerieenrat or a moras shuld comply wih ASNE ® 31a section png Ife eke oes, is shal bev by etn th TCE ae approval Te gout ae a) [zzcoted by Taro ste) oe PT (lens ous) The reat wal hekneas shal rl Be Ise tin ne sinuses neni a ite n speciation 6 ASHES 31.3 pein seve oop te aged par one pa hal be removed. Ire puge of argo sel bo used or ie OTAW process ool ass an sess secs a sponta oy WPS 5 ‘Tha eketeh below demonstrate: 1) urging ib ctr cu by using he best meted fox heFacurapposton dung weang 2) Exchend othe pipe saan he wei oe spooks enal be cane by Using wae a> aps or sponges ata itaoe 150m fromthe wold i | | | |ait Sketch 3) No undeent or versoping (trees 4) Remeplanes cena Greils Acceplae leila frais shale tzotarce with AS Sra Tabe e132 45) Promeing ant inarcas sol te srnned a per apooved PS £8) Pennaganharering of wad re ae ero 7) Branch connections and outlets 4) Alwstos brane conecienssnal bt tte nase wh i panain webs 5) Preparation or sane contactors sate oetad a per ANS B 31.3, Fp 328 80 and don ©) Raneromen pass or sos requed by petiatans ane érawnge salsa the sans ‘aun nthe man ie (ile pest ewe a hal be formed ed eure os 25902 fs o0in anand rset pe Banh einfrcomen’ pass o each sent hare shal be provid witha rtimun 3.0m ‘ied ana tapas ele pert fang ote pp, so esti ak eect. vers ands ) Whenever posse, pad slid be made one poe bere Hing ont oe. 5} tnrawn af sisce nl marin had cone th shape al ria a eye {ie marang pen fess han 3D PW) or engvig 1) The maoc louse forte parnanet ring welder identifica, i of makin wed, aopoeiss fours oral bead a ps: agreed nepoctonprooodu. 10) Mer spl naan. eg and na ehsiatrant of slanles stews marhins shal ‘ertoved wing an apap soe 19) Neti matral conv Th sha be controle by weld tel anol proce 12} Gulia of welders and walsng prt 5) Guanesaian at wolers and wethg opraters chal te promsd ma aécordance wi quale ancora pocede of wees anc weling aera Al weldng procedure, wees & ‘Glrego tebe ved shal te quai in acaranee wi ASME 8 $3 praraph 3282 1b) Peromance quien wi be sie et ora ers ar valéng operates aca ‘nein equa co} Abele shoud alsys Keep radeon cards tales WE hee rare an nur {phsoy ap shed by TOE suveyor {ina qalracton haan angss for PS (POR a woes fobe based on ASME B23 The acesplaity af hetas als shal ba jugpec a los, Val mpecion by spect ea a stlae of ed Bu Ue cng splat eat passes and subsequerl pares. ‘ual secapance, cause fr inmdiat cquaeaion adlgrapicexerinaion or Ban ‘sevoraance wiDAGMEB 313, Pn abeton ssl be aeleved by Ue of arp, aves, whut weg he p> ang 1h Theute of eet, og ies, tacking sts or ir stachments waded ripertofocat ation tat be ote sare or extent melas he ipa work whic supped io be atoches 2) Ini tng up san bw schinved ung emprary ge tacks acres the groove 1.7 Thvendes ond Gooket Wells 5) Thyead sate concent wih ouside opp,’ ANSI 831.3 tapped and deanad oot 2) Absaces cf oveaded ns shal ie costes beer ennai, ondary aus, ced ae sak beens (ior shar ea gs te Use, ie habe sraced apron 15 ih (1. m) the "tom ene accel amu ga 19 8 nh (2.2m a ain Be 8 as m 43} Alan te trance piping cat une Tetetape excepto hyaaes where tread ‘ratrot rat oe wizoe 4) Sunt canmction utc to see eng shat be made wihout the veo! seaing com 5) Sociweldng of teaded conactons shal be dota by 3 qupFed welder a setae! stesrosed vena 6) Thejantana a anes ofa eating al ns ter lyn mato ané mate up dy toa ngegement bere seal wong 1) Thao nal sal at bo ea wed 1} Seslalded snd troadodpipeg sal nl be eet. ar socket wal piping neon © arte approve ty Cony «9 Unis aera sed on approved raving oF speeatons, pip Treads shallcorfor. swe B21 ‘ua ater Segregstion "isl erie basen carton le ri snes ses is ot semi. 2) Tesls en wre oan sontanngearon see, gineng wel ard discs contaminated wth» sels ol be wed on lanes sie 4) ols tobe wed arabes of wanes ste! an ncferaus ay pig ed ong noorents shal be sed separate tod ng wit Woke peau sed on cabo ‘einealon srk 2.9 Tolerance “Ti diner eranoe sh ba i aecardance ew Leng 5} Theor of cere reas sole by mating, gieita ehppng or tea gg by grag a depth of 2mm, as The reaang excavan shal te cee, fe fom sao lout pet ages inropatwelsng and Teezat gove sale examines, sng Dice inspect to ensure hat ab oc ae removed 1) ROS ara ingestion for rg shou be peed in ccarance to ASME 9319 2° proceaure 7) ‘hlvepre aria OE wit be carletes por sress efong of he pipe ss1) The stot of oper wei le ance thorcughy beer weleng in acordance wh sons WPS 5) Sore wpa eng psbeaing sunt epi aca wl 2 oar te approves WPS. £ ‘idny sha be peloned m sserdane wn approves png weld repair erocedure ane ‘14 Protetion and storage o pipe spon plo stock ya 1) Up dev ot pipe, ent wl be ese beret lend covers asin place to prev 2) Moral completo lets spol teaton, carbon spools wil be tanaared to Bo" es: Gee ast opin tea, sl hou Bo Dew i renal sabes Ta cmpcicn ef panting he sptols ale stored an wooden supp. ex preservation Tenge oné gual trace ao be Sdentey rtetad en by BEE, pase caps or: FNehadstetore moving te ope speck ‘he econ Sepa l eo an sees he epoel 6 ate ie sya ore fin pcos on tne mace sonny 5) Mor canploon af ebcten, ahuees te fe entered othe pe took yard ety = ‘esegatad ton C.S pols Spon fr nstaan, al poe ens wl be pete by plywood or aque mead ata 1) av breadet ples ae boss shoud be pote using Walrotepe cee mi revert aamage tthe trea 8.12 Painting ca pip shal be penned in astoranes ws he aproved Plting Proce » 8.43 Inspection Irene tbe dove n accordance wane Company speeaton andthe approved ne fr es oan or shop iaton 6 above ground and unde sb ig 8.0 DOCUMENTATION ‘lelvant dimen sha be appa ve est version Ieeeou coturerte sul az stfna mabod statement TP and HSE presentation she tron’ athe wrt se oe “Te rapocon ord ot ecard hace nt ered hy QA taper sabe male aH0C ote THANKS AND REGARDS FLUIDLINE